Blue Mail 03 by Daniel Tomlinson

Issue 08.2012 Come and see us at stand OA 160

Welcome from Blue Powerscreen launch new products Leading UK hire specialists Van Dalen Recycling Plastic strapping improves efficiency Refood Open Day showcases Cesaro Tiger RWM 2012 Sign up to our mailing list

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Welcome from Blue We are delighted to take this opportunity to introduce Blue to you by including our latest Blue Mail newsletter in the RWM show guide and MRW magazines which will be circulated to over 19000 people in the Waste sector.

The objective of our Blue Mail is to give our customers and readers a quarterly overview of the Blue Group in its developments, products and overall update on the current market we find ourselves in. We are all well aware of the current uncertain economic climate and as a result we are all looking at ways to change and adapt as markets evolve and opportunities become more challenging. We have witnessed a significant slowdown in construction which has had a knock on effect on the demand for Crushing and Screening Equipment, and within Recycling, we have all experienced the uncertainty caused by HMRC’s change in “Trommel Fines” legislation. Like the whole of the UK recycling sector, the Blue Group believes that clarity cannot come quickly enough as we have identified a range of solutions which will enable operators to get back to running their businesses in a profitable and efficient manner. Like many of you we have also faced head on the need to manage overheads by reducing costs and working to achieve greater efficiencies within Blue Group, all the while ensuring our high levels of technical and aftermarket support and sales are kept to our exacting standards. Regarding RWM, we feel this trade show has become a fantastic event, invaluable for our business, and we

look forward to welcoming all visitors to our usual stand at OA 160. For the first time, we are delighted to be exhibiting the Terex Fuchs range of handling products, having secured the exclusive distribution rights to this product in January this year. This is yet another strong brand leader in the Blue portfolio, with the Terex Fuchs product already well respected and accepted in the UK and Ireland’s Scrap, Waste, Ports and Wood Handling industries. At RWM we will also be showcasing the long established brands in Doppstadt Shredding and Screening equipment, Kiverco Recycling Systems, Marathon Balers and Cesaro Tiger food waste technology. Blue is continuing to secure new distribution opportunities from well established world leading manufacturers and our total focus is to continue to support you, our customer with new products to increase the efficiency and profitability of all our businesses. At Blue we always welcome the views of our customers as part of our ongoing strategy to continue to grow and develop, so please feel free to call us or email any suggestions to sales@bluegroup.co.uk as we continue to strive to offer the very best solutions to the marketplace. Finally to all our customers past and present we take this opportunity to formally thank you for your business and we look forward to your continuing support into the future. Your sincerely, Blue Group Directors

Brian Maxwell

Eugene Donnelly

Austin Carey

Pat McGeary

Powerscreen launch two fantastic new products World leading mobile crushing and screening manufacturer Powerscreen, have recently launched two new products to their range, the Warrior 1400X screener and the XA 400s Pre Screen jaw crusher. Powerscreen Warrior 1400X The 1400X has been designed with economy in mind, with reduced engine running speed and enhanced hydraulics, the 1400X offers a reduction in fuel consumption of up to 15% in comparison to its predecessor. This can translate into a substantial financial saving for customers over the lifetime of the machine. Improved versatility and design specifications are other key achievements of the Warrior 1400X, with the screening angle range widening of 13°-19°. Standard stockpiling capacity on all conveyors has increased by up to 25%. With the chassis riser option and the telescopic side conveyor option, the fines and mid-grade stockpiling capacity is increased to more than double that of a standard Warrior 1400.

Time required for set-up and shutdown is faster than the previous model, which will be of particular benefit to contractors. Serviceability features include a class leading screen box raise function and the unique ability to raise the collection conveyor. Optimal chute design in conjunction with the new feeder under-tray slideout feature will minimise any potential spillage and reduce any harmful material build-up around the machine. The Warrior 1400X now boasts improved mobility with a two speed tracking system as standard. The high speed mode is further enhanced with automatic engine speed ramp-up making the 1400X the fastest tracked machine in its range. Damian Power, Powerscreen Global Product Director said: “The new Powerscreen® Warrior 1400X offers improved performance, lower operating costs, and easier serviceability while building on the reliable foundation of our class-leading Warrior 1400 scalper.”

Powerscreen XA400s Pre Screen The Powerscreen® X400S jaw crusher has been developed to incorporate a fully independent high amplitude, hydraulically driven pre-screen with increased drop angle on the bottom deck improving machine throughput and overall capacity. In order to facilitate improved pre-screened material flow, the discharge opening from the under chute has been increased from 200mm to 320mm, allowing faster movement of prescreened material to bypass the crushing chamber. Other benefits of the X400S pre-screen model are optional improved hopper capacity, quicker set-up time, more efficient transfer of screened material to the improved design side conveyor with increased width from 600mm to 650mm which creates increased tonnage and stockpile capacity. To arrange a demonstration, a site visit, request more information or for a quotation, please contact 0845 217 8755.

Leading UK hire specialists reap the rewards of using genuine parts CRJ Services, one of the UK’s leading shredder and screener hire contractors improve their offering by using genuine OEM wear parts for their fleet of recycling equipment. From initial inception in 1999, CRJ Services have rapidly grown into one of the leading recycling hire specialists through offering a first class service to their clients no matter the size of the job. Starting off with their own Organics Recycling operation, CRJ Services utilised their expertise and quickly expanded by offering a UKwide hire service which now helps to process over 1 million tonnes of material per year. With a current fleet of 40+ Doppstadts, including 7 slow speed shredders, 5 high speed shredders, 33 trommels and mobile picking stations from Kiverco, CRJ are extremely flexible and work with their clients to come up with a bespoke package that suits. From one day hires for small scale composters to long term contracts with local authorities and some of the UK’s largest waste management companies, CRJ’s can offer a tailored solution thats right for you.

With such an extensive hire fleet and ever-growing client base, the importance of reliability is paramount to the success of CRJ Services bustiness.

Commenting on the use of genuine parts, Managing Director Rob Symons explained “Our reputation is based on the performance of our equipment whilst out on contracts and we pride ourselves on being the best. In order to gain maximum efficiency from our fleet, we use Genuine wear parts from Blue Spares as this greatly improves the operational performance of our shredders and trommels. Not only are the genuine parts longer lasting and easier to fit saving downtime, often they are more competitively priced than the inferior quality alternatives available.”

Blue Spares offer the complete range of OEM parts for all equipment marketed by the Blue Group. From their Warrington headquarters, Blue spares hold over £1.5million of stock and offer a 24/7 service for all after sales requirements.

Commenting on supplier Blue Spares, Rob added “I have to say that CRJ receive a first class service from Blue Spares, as they have an excellent understanding of how our business operates. Their knowledge and expertise, coupled with their excellent availability of parts ensures Blue spares is the first phone call I make when it comes to purchasing replacement parts for our fleet.”

Contact 0845 130 0669 for Blue Spares and for CRJ Services, contact 01565 723 886.

Blue Fuchs supplies new 350E to Van Dalen Recycling Looking to expand and modernise their material handling fleet, international recycling contractor Van Dalen have recently invested in a trio of new material handlers from Blue Fuchs to work in their UK operations. Working from six facilities in the UK Van Dalen have been using a variety of material handling equipment throughout their operations in both the UK and Europe but recent investments in Terex Fuchs handlers in Europe has led to three new MHL350E material handlers being added to their UK fleet. Situated in their Chatham, Dagenham and Sheffield processing centres the MHL350Es are the latest generation of the Terex Fuchs line up and are equipped with the latest Blue Evolution, emission compliant Tier4 engines. The 6 cylinder Deutz engine delivers a healthy 160Kw yet is very fuel efficient, a fact that was not lost in Van Dalen’s purchasing decision.

An intelligent engine management system and a high-performance cooling system protect against overloading and deliver real benefits in efficiency.

“We looked at two other manufacturers before we placed the order for the Fuchs machines.” explained Sheffield Operations Manager Ben May. “Whilst costs for the base machines where similar, the fact that the Fuchs machine could potentially offer significant cost savings over its rivals made the whole life cost for the package more enticing. Although it is early days we are very pleased with the fuel economy of the new machines.” confirms Mr May.

Van Dalen’s Sheffield operation takes in approximately 16,000 tonnes of metals per month with materials processed through a state-of-the-art shredder or cut into manageable lengths in a large capacity shear. Ensuring the incoming material is sorted and loaded into the various systems the company counts on the reliability of their material handlers. The experience of the Terex Fuchs machines in their continental operations has given the UK operation the confidence to alter their purchasing habit and take the three, 37.5 tonne handlers into their fleet.

Fitted with an 8.5m boom and 7.2m dipper stick the MHL350E carries a 1m3 cactus grab and is used primarily for feeding the shear with imported materials. The imposing shear is situated some way off the ground and the excellent reach and capacity afforded by the Fuchs means that the operator is able to work a wide area around the machine without compromising on loading capacity. Loading the shear is only part of the Fuchs duties. Trimmed materials exit the shear and are then loaded into bulk arctic tippers to be transported to local steelworks or for export and the loading of the materials is another task which the Fuchs is expected to undertake. The MHL350E is fitted with a hydraulically elevating cabin which improves the operators vision into the truck bodies.

“The operator loves the new cab” explains Mr May. “The controls are well laid out and very intuitive. With the raised cabin the operator can see into the tipper bodies making sure all voids are filled and the trucks leave the site with the maximum of payload on board.”

With their new purchases being in operation only a few weeks the management at Van Dalen’s Sheffield operation are already seeing the benefits of the MHL350E with improved operator comfort, improved fuel economy and increased productivity.

Stability of the machines is of major importance when loading both the shear and bulkers and the excellent, wide platform afforded by the MHL350E with its independent fourpoint stabilisers means that the machine stands firm even at full reach with a full grab. Hydrostatic four-wheeldrive means that even if conditions underfoot are not ideal, machine relocation should not be hindered.

UK Food Waste

Plastic strapping improves efficiency Q: What is your product/technology? The Marathon Galaxy Twin RAM 310 baler, fitted with a fully automated plastic strapping mechanism ideal for RDF. The baler is supplied by UK distributor Blue Group. Q: How does it work? It allows you to process material destined for incineration without the obstruction of steel ties. Many of the plants that received baked RDF have a difficulty in processing the steel wire. Q: Where would it ideally be used? This specific setup is ideal for waste management, warehousing, retail, manufacturing or commodity processors where baling of materials such as RDF, MSW, plastic bottles, paper, cardboard is required. Q: How is it different? The plastic strapping device being used to wrap RDF is the first of its kind in the world Q: What benefits does it offer? Key features include its 145 tonne compression force, speed of cycle times up to 9.5 seconds depending on material, and full ram penetration resulting in exceptional bale density.

Q: Where it has been used? Various installations across the UK for baling RDF material for export as well as being utilised to bale a wide variety of other commodities such as paper, card, plastics, MSW and other recovered materials. Q: Any savings? The plastic strapping reduces costs of bale wire and is more attractive to some end users. Q: What about maintenance? In terms of the general baler maintenance, local operators can take care of the day to day running of the machine and receive up to the minute feedback from the Marathon balers state of the art diagnostic computer system. For any planned maintenance or for an issue requiring more specialist help, Blue Group offer a UK wide service backup on all the OEM equipment marketed. It has 18 fully trained technical service engineers covering the country. This coupled with a stockholding of £2m worth of parts in our Blue Spares operation guarantees an after sales backup which we believe is unrivalled in the industry

Q: How is it future-proofed? Flexibility of the Marathon Galaxy 2 RAM balers ensures that the customer can utilise their machine on a wide range of materials as their stream evolves over time. Q: How many have you sold and where? Blue Group has had fantastic success with the Marathon range of balers throughout the UK in the past few years since being appointed UK distributor. Q: Anything else? Blue Group offers the entire range of Marathon balers, which includes side eject options where space is of a premium, manual and auto tie versions as well as the larger scale twin ram options.

Refood Open Day showcases Cesaro Tiger Blue Group are delighted to have supported the recent ReFood Open Day event which was a resounding success. Blue Group are delighted to have supported the recent ReFood Open Day event which was a resounding success. With over 400 people attending the Doncaster based facilities over 2 days, the interest and awareness in food waste recycling in the UK is at an all time high, with huge interest in this growth area. ReFood are the European market leader in the field of disposal of organic waste from kitchens, canteens and retailers. From every stage in the food chain, ReFood recycles food waste via AD turning it into green electricity, heat and nutrient-rich fertiliser. With almost 20 million tonnes of food waste generated each year across the UK, it’s crucial that we find more sustainable alternatives to landfill.

The Open Day enabled visitors to take a full factory visit, showcasing the state of the art facilities and highly efficient operation. Blue Group’s front end food waste depackaging system, the Cesaro Tiger, plays a pivotal role in the overall setup, by efficiently removing the organic fraction from the food waste, leaving packaging for further recycling. The Organic fraction is then pumped into a full AD system to produce the recycled product. The Cesaro Tiger is specifically designed for the effective separation and processing of organic waste from selective collection or expired packaged foodstuff, and forms an integral part of an anaerobic digestion, composting or organic waste treatment plant. The process separates plastic and processed packaging, with the wet or dry systems producing the organic fraction for secondary processing.

Commenting on the Open Day, Blue Director Sean McGeary said “We are delighted to have supported ReFood with this fantastic event. ReFood are a long standing customer of Blue Group and we are thrilled the Cesaro Tiger is playing such a key role in the plants success.” On the Tiger depackaging system, Sean added “The Cesaro Tiger is an exciting product for the Group as the interest in the technology is phenomenal at the moment. We have had excellent success to date and we look forward to improving the efficiency of other AD systems in the future.” For more information on our Food Waste Depackaging systems, please call 0845 217 8755.

Terex Fuchs MHL 350E

RWM 2012

Come and see us at stand OA 160 Waste processing, recycling and materials handling equipment distributors, Blue Group, are exhibiting at the RWM Show again on their usual stand number OA 160, located just outside the main hall. UK Show Debuts for TEREX Fuchs: Two specialist, long-reach materials handlers distributed by Blue Fuchs are on show for the first time in the UK. The new MHL350E offers excellent reach, height and lifting capacities throughout the duties chart, together with unrivalled fuel efficiency from the Tier 4 compliant diesel engine. The newly designed cab is an ideal work station, with even greater comfort for maximum productivity and minimum operator fatigue for efficient materials handling. The new MHL820 is electrically powered and ideal for under-cover waste processing plants, with zero exhaust emissions and virtually silent operation. Both models feature four hydraulic outriggers to provide optimum

stability for static loading work. The infinitely variable hydraulically height adjustable cabs give operators a raised line-of-sight, which is a distinct advantage for processor feeding and contributes to operational safety with enhanced visibility during the working process. The Doppstadt DW 306 Ceron is a static single shafted slow speed shredder. Operating on the same design principles as the mobile DW range, it is mainly used for the coarse or pre-shredding of biowaste, industrial waste, waste wood and mixed construction waste. The extremely robust steel construction with fixing points for the drive unit, the shredding tools and other components guarantee stability and a long service life.

The Doppstadt AK 435k is a powerful high speed shredder suitable for almost all kinds of grinding applications. For maximum versatility and manuoverability, the machine is on a tracked chassis. Thanks to its compact design, the AK 435 K is a very flexible and multi-purpose machine, with its flail drum with 1000 rpm and the baffle plate provided with Hardox teeth, this grinder is unrivalled. The final product can be changed in a few minutes by changing the grinding baskets. The AK 435k is ideally suited to fine shredding such as wood and green waste for biomass, animal bedding and composting applications.

Cesaro Tiger

UK Debut for the Kiverco ASU Fines Clean-up System: The latest development from Kiverco, for which Blue Group is a main distributor, is the mobile Kiverco ASU. Utilizing air-separation and air recirculation technology, the Kiverco ASU is capable of separating clean fines from aggregates, biomass, building and demolition debris and other commingled waste streams. Clean, high quality fines can be produced for soil enhancement, further composting and biomass fuel while, at the same time, reducing tip-to-landfill volume and producing additional saleable products through efficient separation. The Kiverco ASU is compact, selfcontained and easily assimilated into an existing recycling plant to add an extra dimension to its processing capabilities. The Cesaro Tiger Food Waste De-packaging Machine: Designed for the effective separation and processing of organic waste from selective collection or expired packaged foodstuff, the Cesaro Tiger can form an integral part of an anaerobic digestion, composting or organic waste treatment plant. Plastic and processed packaging is separated, with wet or dry systems producing the organic fraction for secondary processing.

The Marathon Gemini Xtreme Baler: Blue Group is the appointed distributor for the successful range of horizontal 2-ram and channel balers in England, Scotland and Wales. Featured on the stand it this year’s RWM Show is the Gemini Xtreme, displayed complete with conveyor. This is a mid-capacity, closed-end, multi-material baler with a vertical tie system, which is ideal for baling light alloys, paper, plastics, PET and similar waste stream materials, producing a standard 762mm x 1219mm x 1524mm bale with an average cycle time of 34 seconds.

and semi-automatic operation and the twin cross cylinders have power to spare from the 20HP motor. Wire guides ensure quick and efficient bale tying and the guide design allows easy clean-out. The Gemini Xtreme also features a reversible and adjustable bolt-on shear blade, is also available with an hydraulic bale door release system and can be installed with an optional above floor or pit conveyor as required.

The full penetration ram ensures optimum compaction and full bale ejection. The programmable controller allows both manual

Marathon Gemini Xtreme

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For further information on Blue and the range of products and services we provide, please contact your regional office or email sales@bluegroup.co.uk Blue Southern Office Newton, Thornbury, Bristol BS35 1LG T: 01454 412425 F: 01454 419402 Blue Spares Warrington Office Appleton Thorn Trading Estate, Warrington, Cheshire WA4 4SN T: 0845 1300 669 (Stirling: 01786 469444)

Blue Fuchs Office Harbour Road Trading Estate Portishead, Bristol BS20 7BL T: 0845 230 1432 F: 0845 230 1422 Spares: 01275 399501

Blue Central Office New Cheshire Business Park, Wincham Lane, Wincham, Northwich, Cheshire CW9 6GG T: 0845 230 4460 F: 0845 658 2314

Blue Scotland Office 9 Broadleys Road, Springkerse Ind Est Stirling FK7 7ST T: 01786 469444 F: 01786 469222

Blue London Office Unit 16 Westfield Road, Slyfield Ind Est, Guildford, Surrey GU1 1RR T: 0870 898 8920 F: 0870 898 8930