Frames Oil & Water Brochure 2015

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About Frames

Oil & Water

Segments

Products

Services

Solutions

Corporate

Oil & Water Gas

“At Frames we work together to tailor solutions for the challenges our clients face.�

Flow Control & Safeguarding Integrated Solutions

Remko Knol, General Manager Separation Technologies, with Frames since 2012


Skid Mounted Induced Gas Flotation

Key Assets Within Oil & Water • Complete portfolio • Process internals, separators and skids • 30 years’ experience and references • Process optimization • One-on-one dedicated support • Process and mechanical guarantee

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A Family of Oil & Gas Solutions


A Family of Oil & Gas Solutions

About Frames At Frames we provide the vital link between the

one-on-one, to optimize your upstream, onshore and offshore processes.

well and the pipeline in the international oil and

We deliver advanced, technical and smart solutions. We are sharp, driven

gas industry. Together, we design, build and deliver

and committed.

separation technology, oil and gas treatment, flow control and safeguarding systems and modules,

Headquartered in the Netherlands, Frames has more than 500 employ-

even integrated solutions such as total plants.

ees working in 16 offices worldwide, each focused on a specific range

Our strengths are our people and know-how. Our

of systems and solutions.

dynamic and dedicated teams work closely with you,


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A Family of Oil & Gas Solutions


Oil & Water Solutions

Sustainable, Reliable and Complete Oil & Water Solutions Our solutions and technologies are proven and innovative. Over

the best solution. You have the power of

the last three decades, we have gained experience with numerous

our complete product portfolio, backed by our

separation challenges, working with different local requirements and

dedication to sustainability, quality, document

regulations. We continuously focus on broadening and improving our

control and supply chain management. At Frames

portfolio in the oil and water market, working closely with our clients

we collaborate with our clients, one-on-one, and

in research and development. We are aware of the continuously

put the unique power of our knowledge, skills

changing and stringent requirements and are always eager to find

and dedication to work.

Credit AgĂŞncia Petrobras


Frames products cover all segments. We deliver solutions from our Frames product portfolio. We work together to engineer, design and deliver the best solution for you. For example, we design and supply customized equipment for onshore, offshore (fixed platforms) and floater (FPU, FPSO or FLNG) projects. We offer innovative solutions to specific challenges in these segments: reducing weight and package sizes for limited plot spaces for the offshore and floater markets; engineering solutions for wave motion challenges at floating production facilities; and modifying equipment to incorporate changes in conditions. Each solution draws on the knowhow of people across our global organization.

Floaters

Electrostatic

Heat Exchangers

Coalescers

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A Family of Oil & Gas Solutions

Multiphase

Produced Water

Separation

Separation

Treatment

Internals


Segments Onshore Technologies

Offshore Technologies

• Multiphase separators for crude oil degassing

• Multiphase separators with specially designed

• Electrostatic coalescers for crude oil dehydration

• Electrostatic coalescers (desalters, dehydrators)

and desalting

• Produced water treatment with:

internals to accommodate wave motion

• Produced water treatment with:

• Coalescing plate separation (CPI)

• Cyclonic deoiling and desanding

• Induced gas flotation (IGF)

• Compact flotation (CFU)

• Multimedia filtration

• Sand cleaning

Onshore

Offshore


Our Product Groups The oil and water services Frames provides are diverse. We design and

We also have extensive knowledge and experience

supply the entire separation process, from high-pressure separation to

designing and manufacturing high-quality shell and

treatment of crude oil and produced water. Our separation packages

tube heat exchangers.

are specialized down to specific internals for gas/liquid and liquid/liquid separation, oil treatment, sand handling and produced water treatment.

HP Sep

LP Sep Export pipeline

Dehydrator

Desalter

1. Discharge (overboard) Liquid/Liquid Hydrocyclone

Liquid/Liquid Hydrocyclone Compact Flotation

Wellhead

Produced Water Treatment Oil Effluent (Produced) Water Wash Water Solid Heat Exchanger

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A Family of Oil & Gas Solutions

Option 1 Option 2

2. Injection


Product Details

Skid Mounted Separators

Vessel with Calming Baffle, Vanepack and FAVID

Multiphase Separation Crude oil wells contain oil, gas, water, solids and various contaminants.

At Frames we supply the following types of

To optimize field production, our multiphase separators perform the

multiphase separators:

primary separation, such as degassing and separating water from crude.

• Two-phase and three-phase separators

Multiphase separators are usually the first and most comprehensive set

• HP (high pressure), LP (low pressure),

of equipment in the upstream oil production field, with downstream

equipment completely dependent on the proper functioning of the

• Knock-out drums (KOD)

multiphase separators during the life cycle of a field.

• Inlet separators

IP (intermediate pressure) separators

• Test separators Using state-of-the-art technologies, Frames Multiphase Separators

• Water oil separators (WOSEP)

guarantee adequate separation performance. Our clients benefit from

• Produced water degassers

over 30 years of process knowledge supported by our in-house computational fluid dynamics (CFD) and research and development expertise. Multiphase separators are used to separate gas from the liquid phase, which can be a single continuous phase or a mixture of two immiscible phases.


Electrostatic Coalescer

Hydrocyclone Vessel

Electrostatic Coalescers

Produced Water Treatment

Our proprietary electrostatic coalescers are two-

Produced water is a term used to describe reservoir water that is

phase separators that utilize an electrostatic field

separated during the oil and gas production process. Oil and gas

to remove water and salts from crude oil, allowing

reservoirs normally contain amounts of water, oil, solids, condensates

cost-effective transport or downstream processing.

and gas. When the oil and gas is processed, water is separated and pumped back into the reservoir in order to maintain the right pressure

Removal of water and contaminants generally

in the well. Alternatively, the water is discharged to the sea or sewer-

comprises two steps: dehydration and desalting.

age. Both methods involve a set of conditions and strict regulations

Frames Coalescers are designed for both steps and

aimed at preventing well contamination and water pollution.

are applied in upstream as well as downstream applications. In oil fields, the emphasis is generally on

At Frames we design produced water treatment packages

a combination of dehydration and desalting, whereas

in accordance with client specifications and project requirements.

in refineries the focus is primarily on desalting.

Following a thorough analysis of the inlet conditions and outlet requirements, our team of specialists selects the most suitable

At Frames we build on our vast experience in

combination of technologies and integrates them into a process

coalescer engineering, enabling us to give our

package to achieve the required performance.

clients a competitive advantage when it comes to cleaning crude oil. By efficiently and effectively

Our produced water treatment packages enable high availability, a

removing undesirable water and salts, our clients

large turndown range and practical operation, as well as easy access

are able to increase the quality of their crude oil,

to valves, instruments and pumps. During the design phase, our team

cut their transport costs and protect their down-

pays special attention to plot space, weight, maintenance and total life

stream processes and equipment.

cycle costs.

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A Family of Oil & Gas Solutions


Platepacks and Calming Baffle

S&T Gas/Sea Water Heat Exchanger

Separation Internals

Shell & Tube Heat Exchangers

The internal design forms the essence of the sepa-

Our shell and tube heat exchangers are applied in fluid streams that

rator’s performance. Frames Separation Internals

require cooling, condensing, heating or evaporation. Our proven units

are typically differentiated as inlet devices, gas/

reduce energy consumption and operational costs by efficiently

liquid or liquid/liquid separation enhancers, or as

transferring heat from one medium to another.

other internals. Inlet devices for multiphase separators are, for example, Frames Advanced

The shell and tube heat exchangers are designed according TEMA

Vane-Type Inlet Devices (FAVID) or Frames Advanced

and API660 (ISO 16812) and are used in different industries for

Cyclonic-Type Inlet Devices (FACID). Coalescing

onshore and offshore applications. The heat exchangers are fabricated

plate packs for liquid/liquid separation, and vane

by Frames according to Dutch quality standards, and can be designed

packs for demisting gas, are examples of separa-

and supplied with an ASME U-stamp certificate.

tion enhancers. Other or additional internals include sand removal internals (offline or online)

With years of experience, Frames specialists can design and fabricate

and calming baffles.

shell and tube heat exchangers that provide exceptional performance across the full range of operating pressures and temperatures.

Our internals are custom-built and specifically

The shell and tube heat exchangers are used as efficient, energy-

designed according to the specifications and

saving components in a variety of onshore and offshore applications

performance requirements of each project.

in the oil and gas, refining, chemical and petrochemical industries.

At Frames we select the optimum proprietary internals to meet each performance guarantee. As required, the process design can be supported by expert in-house Computational Fluid Dynamics (CFD) modeling.


Sustainability With an increasing focus on environmental protection and sustainable

By applying these guidelines we not only protect our

technologies, the demand for cleaner hydrocarbon recovery is growing

employees, contractors and customers, but minimize

rapidly. We specialize in supplying technologies and products that

unforeseen problems during engineering, manufac-

eliminate aromatics, clean produced water and reduce environmental

turing, production, installation and commissioning.

impact. Our compact and highly efficient designs also reduce the use

In order to guarantee the highest-quality products,

of natural resources, energy and maintenance.

final manufacturing is done at a Frames facility or under our supervision on location. With 16 interna-

Health, Safety, Environment & Quality

tional offices and suppliers worldwide we are able to meet customer demands and local content requirements.

All of our assets, including personnel and equipment, comply with requirements stipulated by our Health, Safety, Environment and Quality department. At Frames we are certified according to international standards such as ISO 9001:2008 and OHSAS 18001:2007, as well as numerous national regulations.

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A Family of Oil & Gas Solutions


Research & Development

Project Management

At Frames we continuously invest in research and development through

We look at the bigger picture. Our team of in-house

programs supported by in-house CFD, modeling, and experiments. To

experts works with you to understand your business,

expand our ability to explore and test new technologies, we collaborate

striving to create optimized solutions that ensure a

with internationally renowned universities and conduct in-situ field

competitive edge.

tests, onshore as well as offshore. We have successfully developed and implemented new technologies for gas/liquid/liquid separation,

From optimizing production to cutting operating

defoaming and desulfurization.

costs, we work to fully integrate our Frames solutions into your production system within

Our in-house test facility enables us to examine the flow characteristics

budget, on time and according to specifications,

and separation of oil and gas. The flexibility of our main flow loop

for years of trouble-free operation.

allows for parallel testing of piping systems, control valves, separator internals and inline separation equipment. By means of high-speed

We understand your expectations for high perfor-

imaging, we visualize short timescale phenomena like separation of

mance, and use industry-leading project manage-

dispersions and unsteady fluid behavior.

ment and document control to design, construct and commission high-quality products where and

Having this experimental facility readily available at our premises

when you need them. Our centralized engineering

allows us to develop new technologies and keep our portfolio up to

and construction teams in the Netherlands work

our clients’ requirements.

together to find effective solutions for each unique project. Our global network of offices, suppliers and trusted service providers enables us to accomplish the most challenging projects.


Services At Frames we take a lean and pragmatic approach to services. We

Asset Life Cycle Management

develop our services to provide the reliable performance that defines our family of products. Based on our hands-on expertise and service

Thanks to our system knowledge and three

framework, we customize our services to meet each your specific

decades of field experience, we know exactly how

needs. We are able to replace and add separation internals in existing

to effectively maintain and improve our systems.

vessels to accommodate for changing process conditions.

Our focus is on your production process. We provide our services all over the world, continu-

Our experienced service engineers are available worldwide to support

ously deploying our knowledge and competences.

the services listed below. A crucial part of system/plant life cycle optimization

Engineering Studies

is maintenance management, which combines a variety of technical, administrative and managerial activities. In addition to improving performance,

Economic analysis is crucial at the beginning of each new develop-

maintenance management enhances the profitability

ment. The success of any project is directly related to a proper design

of the production process. We can support your

philosophy selected at the start. With our extensive process know-

maintenance management activities around the

how and wide technology knowledge, Frames is the right partner to

world with any system supplied or supported by our

assist you with feasibility studies, starting with concept screening,

organization.

followed by concept selection. During concept screening, all potential technologies are scanned. The optimized concept is selected taking into account CAPEX and OPEX review in order to fit your business

Spare Parts

model. Being technology independent, we can choose the best of all possible solutions. During concept selection, we work one-on-one

Spare parts are essential to ensure system availa-

with you to develop essential deliverables, the process design, cost

bility and reliability. We support you worldwide by

estimates and schedule to use in the project. Our experience in

providing spare parts and the associated manage-

engineering, fabrication and markets ensures accurate cost esti-

ment services. For many of our clients, this flexibil-

mates, even in the early stages of development.

ity delivers important added value when it comes to reliability.

Operator Training Oil and gas operators are the driving force behind safe and reliable installations and facilities. We see it as our responsibility to improve, update and check their knowledge and skills. In classrooms and on-site, operators are trained by experienced Frames trainers from multiple disciplines. We can provide extensive process instructions for the safe use of installations and facilities, as a solid basis and guide for all operators. These instructions and manuals form the basic structure for individual training courses, which are further tailored to meet each operator’s specific needs.

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A Family of Oil & Gas Solutions


Electrostatic Coalescers


Frames Family Tree We provide a wide range of products and services in the onshore, offshore and floaters segments. In each segment, we design, build and deliver solutions in the oil and water; gas; flow control and safeguarding; and integrated services categories. We design and supply modularized packages all over the world, and we have all the in-house engineering expertise required to develop a total modularized plant.

Inquiries If you have any questions regarding our oil and water products and solutions, please contact:

Flow Control & Safeguarding flowcontrolsafeguarding@frames-group.com +31 172 461600 Gas Treatment gastreatment@frames-group.com +31 172 504800 Heat Transfer heattransfer@frames-group.com +31 527 249250 Integrated Solutions integratedsolutions@frames-group.com +31 172 504800 Separation Technologies separation@frames-group.com +31 880 033300 Services services@frames-group.com +31 172 461600

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A Family of Oil & Gas Solutions


Frames Family Tree Onshore

Offshore

Oil & Water

Gas Separation • Demisting • Scrubbers • Filters

Electrostatic Coalescers • Dehydrator • Desalter

Gas Sweetening (H2S & CO2) • Amines • Thiopaq O&G • Solid Bed Scavenger • Membrane • Molecular Sieve

Separation Internals Heat Exchangers

Flow Control & Safeguarding

Gas

Multiphase Separation • Production Separators (High & Low Pressure) • Test Separator • Degasser & Knock-Out Drum • Water Oil Separator (WOSEP) • Compact Inline Separation

Produced Water Treatment • Deoiling & Desanding Hydrocyclones • Gas Floatation • Media Filtration • Sand Cleaning

Floaters

Heat Exchangers • Shell & Tube Heat Exchangers Air-Cooled Coolers

Gas Dehydration • Glycol (TEG) • Molecular Sieve Dew Point Control • Low Temperature Separation (LTS) • Solid Desiccant Hydrate Inhibition • MEG/DEG Recovery • Methanol Recovery • MEG/DEG Desalination Light Hydrocarbon Recovery • Condensate Stabilization • Fractionation

Hydraulic Systems • Wellhead Control • Subsea Hydraulic Power Units • Hydraulic Power Units • IWOCS (Intervention Workover Control Systems) • TUTU (Topside Umbilical Termination Unit) • Cargo Ballasting Systems Safety Instrumented Systems • High Integrity Protection Systems (HIPS) Chemical Injection • Chemical & Methanol Injection Systems • Chemical Distribution Systems Valve Automation Center • Actuators and Actuated Valve Packages • Control Systems Automation • Buoy Control • Tank Farm Control & Safeguarding

Fuel Gas Treatment

Integrated Solutions

Total Plant Solutions Industrial CO2 Modules Early Production Facilities Wellsite Packages Biogas

Services

Asset Life Cycle Management Maintenance & Field Services Commissioning Spare Parts Operator Training Engineering Studies • Conceptual • FEED and Basic


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A Family of Oil & Gas Solutions


“At Frames we reach out, to each other and our clients. Because where hands meet, great things happen.� Geert Willemse, Sales Manager, with Frames since 2012


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