Frames Integrated Solutions Brochure 2015

Page 1

About Frames

Integrated

Segments

Products

Services

Solutions

Corporate Oil & Water Gas Flow Control & Safeguarding

Integrated Solutions

“At Frames we believe the best results start with collaboration� Joop Damen, General Manager, with Frames since 1998


Key Assets Within Integrated Solutions • Short overall project implementation time • Reliable in-house technology • Optimization of plant lifecycle costs • Holistic approach in connecting

the best technologies

• Increasing value by adjusting interface

definitions between packages

• Highly accurate cost estimation during various

project stages

• Dedicated integrated solutions for remote areas • Co-creation is the driver of project execution

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A Family of Oil & Gas Solutions


Introduction

Total Plant Solutions, The Netherlands

About Frames At Frames we provide the vital link between the

one-on-one, to optimize your upstream, onshore and offshore processes.

well and the pipeline in the international oil and

We deliver advanced, technical and smart solutions. We are sharp,

gas industry. Together, we design, build and deliver

driven and committed.

separation technology, oil and gas treatment, flow control and safeguarding systems and integrated

Headquartered in the Netherlands, Frames has more than 500

solutions such as Modules and Total Plant Solutions.

employees working in 16 offices worldwide, each focused on

Our strengths are our people and know-how. Our

a specific range of systems and solutions.

dynamic and dedicated teams work closely with you,


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A Family of Oil & Gas Solutions


Integrated Solutions At Frames we have a long history of designing and supplying upstream

We can provide both total plant solutions and

oil and gas treatment facilities, mostly on a modular basis. When each

offshore modules that integrate the full range

individual aspect performs optimally, this does not automatically result

of our process know-how, from concept

in the most cost-effective way to operate your plant. However, when

development through plant commissioning

addressing these aspects in concert, optimization is the consequence

and startup, under a full guarantee from Frames,

of our experience when we design integrated solutions.

while seriously addressing cost awareness.

Our designs become even more cost-effective by carefully integrating

Frames designs and supplies modularized systems,

technologies and products into a more comprehensive solution to

including complete plants and wellsite packages,

reveal hidden potential. We work closely with our clients to understand

all over the world. The final on-site construction

their specific challenges.

activities, with a minimum of civil works required, save time and costs compared to stick-built strategies. In the same way, we deliver total biogas solutions matched to your specific requirements.


Frames products cover all segments. We deliver solutions from our entire portfolio by working together to engineer, design and deliver the best solution for you. We design and supply modular equipment for onshore, offshore platforms and floater (FPU, FPSO or FLNG) projects. For onshore projects we support you developing your (marginal) oil and gas fields from concept through detailed engineering up to and including equipment supply and startup. Our extensive knowledge determining CAPEX and OPEX for different technical solutions has helped many clients select the best process with accurate cost estimates early on and transparency through every stage of the project. For the offshore industry we are able to supply a broad range of solutions, including comprehensive topside modules that combine multiple treatment technologies.

Floaters

Total Plant

Industrial CO2

Solutions

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A Family of Oil & Gas Solutions

Modules

Early Production

Wellsite

Facilities

Packages


Segments

Onshore

Biogas

Offshore


Middelie NAM, Wellsite Package

Our Product Groups Over the years, we have supplied hundreds of skid-mounted solutions, thus increasing our capability to supply a full range of products. Over the past decade, we have expanded our portfolio by combining specific products and processes into comprehensive integrated solutions.

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A Family of Oil & Gas Solutions


Product Details

Total Plant Solutions, Spain

Industrial CO2

Total Plant Solutions

Industrial CO2

We are experienced in engineering and supplying modularized oil

Frames is committed to develop innovative

and gas treatment equipment. You benefit from this experience

technologies. We see it as our responsibility to

by making us your preferred partner for the design and supply of

offer sustainable solutions for energy production

customized equipment for process plants, ranging from process

to clients around the world. Removing CO2 is an

equipment to your entire process plant. Our services are always tailored

integral part of our gas upgrading roots. Capturing

to your needs, including civil works, construction and installation

CO2 in (flue) gas streams is a natural extension of

activities required on-site. We strongly believe that our product know-

these roots. Separating CO2 in flue gasses from

how translates into added value for the management of these complex

industrial and (bio)waste combustion plants into

projects. Our multidisciplinary engineering teams are managed by a

concentrated CO2 not only reduces the carbon

project manager who is your single point of contact.

footprint, but is often an attractive business proposition.

We are fully committed to meet your expectations, supplying reliable products through all stages of a project. In fact, for many clients, this commitment is one of the main reasons they continue to work with us.


Topside Module, United Kingdom

Gas Treatment Facility, The Netherlands

Modules

Early Production Facilities

Modules comprise a comprehensive, multilevel

From discovery to commercial production, time is key in achieving top

collection of integrated systems that perform various

financial performance. To ensure rapid production of your new oil and

kinds of processing tasks in the upstream oil and gas

gas discoveries, we have introduced Early Production Facilities (EPF) to

industry. Designed and delivered as a fully

our portfolio. Our EPFs combine the Frames technologies and solutions

functioning unit, Frames Modules offer a complete

based on our standards in a modular approach.

solution to get your field into production. Our modules come with mechanical and process

Our range of EPFs is designed to meet the requirements of your oil

guarantees, ensuring continuous, trouble-free

and gas fields. We offer different solutions for oil or gas production

operation.

facilities, or a combined facility to efficiently handle both oil and gas using a single communication, command and management model.

We focus on designing and supplying highly productive units that seamlessly fit your operations.

Frames EPFs can be delivered in a fast turnkey operation with

With our modules, you benefit from

transparent deliverables including wellsite equipment, utilities,

a complete system ready to undertake all key

control rooms, civil works, plant commissioning and long-term

upstream processes in the oil and gas industry.

operation. Once on-site, our team works with our global network of local partners to complete all site activities and bring the facility

Customized to actual operating conditions, these large multilevel assemblies contain all the necessary equipment, piping, valves and instrumentation for an optimal integration in your production system. Fabricated and assembled off-site within a structural steel framework, Frames Modules come ready to be shipped to the offshore or port facility.

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A Family of Oil & Gas Solutions

into safe production as quickly as possible.


Biogas Treatment Facility, The Netherlands

Wellsite Packages

Biogas

Frames Wellsite Packages deliver a robust, ready-to-use solution for

Biogas is produced when biological waste, manure

both onshore and offshore applications. All of the equipment required

and other waste streams are fermented or turned

for wellsite control and well safety is installed on a mobile,

into bio-synthesis gas via gasification processes.

skid-mounted unit. Our efficient wellsite packages are easy to install

However, biogas usually contains a large amount

and require a minimum of on-site work.

of contaminants that need to be removed.

Certified for hazardous areas, Frames Injection Wellsite Packages

At Frames we offer a range of smart technologies

combine hydraulics, valve automation, flow measurement, on-site

to efficiently remove these contaminants. We provide

control logistics, communications, independent solar power supply,

optimal processing methods for biogas, including

and back-up power in a single, ready-to-operate skid-mounted

the removal of contaminants such as CO2, H2S, NH3

package.

and terpenes. Water vapor can be removed and the gas upgraded to user-defined pressure and

As opposed to traditional stick-built units, our clients benefit from

quality specifications (Wobbe Index, dew point,

reduced minimized engineering and procurement time, shorter

THT addition, etc.).

site-commissioning, as well as optimized on-site availability and reduced maintenance and operating costs.


Sustainability

Research & Development

With an increasing focus on environmental protection and sustainable

To continuously improve our clients’ operations,

technologies, the demand for cleaner hydrocarbon recovery is growing

we strive to be ready for any future challenge

rapidly. We specialize in supplying technologies and products that

you may encounter. We have successfully developed

eliminate aromatics, clean wastewater and reduce environmental

and implemented new technologies for

impact. Our compact and highly efficient designs also reduce the use

• Foam prevention

of natural resources, energy and maintenance, increasing sustainability.

• Sulphur removal and recovery • Salt removal

Health, Safety, Environment & Quality

• Glycol desalination • BTEX removal from off-gas streams

Our assets, including personnel and equipment, comply with require-

We continuously invest in research & development

ments stipulated by our Health, Safety, Environment & Quality

through programs supported by in-house CFD

department. We are certified to international standards such as

modeling, simulations and pilot scale experiments.

ISO 9001:2008 and OHSAS 18001:2007, as well as numerous

To expand our ability to explore and test

national regulations.

alternative technologies, we collaborate with internationally renowned universities and conduct

By applying these guidelines we not only protect our employees, contractors and customers, but minimize unforeseen problems during engineering, manufacturing, production, installation and commissioning. In order to guarantee the highest quality products, final manufacturing is done at a Frames facility or under Frames supervision on location. With 16 international offices and suppliers worldwide we are able to meet customer demands and local content requirements.

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A Family of Oil & Gas Solutions

in-situ field tests, onshore as well as offshore.


Project Management We understand that effective project management

At Frames, we are an experienced team of technology innovators.

requires the precise coordination of a wide range of

We work and operate in a coordinated multidisciplinary team that

tasks. Working together, as a family of professionals,

focuses on integrated solutions, such as total plant solutions, modules

we are committed to delivering the best solutions

and early production facilities projects. We strongly believe that our

for our clients.

product know-how translates into added value for the management of these complex projects. Our multidisciplinary engineering teams are

With our foreign offices as an added value,

managed by a project manager who is the single point of contact for

we have become a global business player,

our clients. Our project management exceeds the industry standard.

backed by the flexibility of a small local operation.

We stay in control through open communication, project planning,

We raise the various technologies we have in-house

risk and change management. By doing so, we are a predictable partner

over otherwise restricting boundaries. System

in cooperation with our clients’ worldwide. Frames is committed to

engineering is often carried out in the Netherlands,

meet our clients’ expectations during all stages of a project, while

while actual fabrication is undertaken with local

supplying reliable solutions.

partners, elsewhere in the world, under the supervision of Frames experts. We build wherever the customer wants us to.


Services At Frames we take a lean and pragmatic approach to services. We develop our services to provide the reliable performance that defines our family of products. Based on our hands-on expertise and service framework, we customize our services to meet your specific needs. Our experienced service engineers are available worldwide to support the services listed below.

Engineering Studies Economic analysis is crucial at the beginning of each new development. The success of any project is directly related to a proper design philosophy selected at the start. With our extensive process know-how and wide technology knowledge, Frames is the right partner to assist you with feasibility studies, starting with concept screening, followed by concept selection. During concept screening, all potential technologies are scanned. The optimized concept is selected taking into account an overall lifecycle cost estimation including CAPEX and OPEX review in order to fit your business model. Being technology independent, we can choose the best of all possible solutions. During concept selection, we work one-on-one with you to develop essential deliverables, the process design, cost estimates and schedule to use in the project. Our experience in engineering, fabrication and markets ensures accurate cost estimates, even in the early stages of development.

Operator Training

Spare Parts

Oil and gas operators are the driving force behind safe and reliable

Spare parts are essential to ensure system avail-

installations and facilities. We see it as our responsibility to improve,

ability and reliability. We support you worldwide

update and check their knowledge and skills. In classrooms and on-site,

by providing spare parts and the associated

operators are trained by experienced Frames trainers from multiple

management services. For many of our clients,

disciplines. We can provide extensive process instructions for the safe

this flexibility delivers important added value

use of installations and facilities, as a solid basis and guide for

when it comes to reliability.

operators. These instructions and manuals form the basic structure for individual training courses, which are further tailored to meet each operator’s specific needs.

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A Family of Oil & Gas Solutions


Gas Treatment Facility, Final Construction Phase, Spain. Photo courtesy Manuel Lopez Frias

Asset Life Cycle Management Due to our system knowledge and more than three decades of field

maintenance management enhances the profit-

experience, we know exactly how to effectively maintain and improve

ability of the production process. We can support

our systems. Our focus is on your production process. We provide our

your maintenance management activities around

services all over the world, continuously deploying our knowledge

the world with any system supplied or supported

and competences.

by our organization.

A crucial part of system/plant life cycle optimization is maintenance management, which combines a variety of technical, administrative and managerial activities. In addition to improving performance,


Frames Family Tree We provide a wide range of products and services in the onshore, offshore and floaters segments. In each segment, we design, build and deliver solutions in the oil and water; gas; flow control and safeguarding; and integrated services categories. We design and supply modularized packages all over the world, and we have all the in-house engineering expertise required to develop a total modularized plant.

Inquiries If you have any questions regarding our products and solutions, please contact:

Flow Control & Safeguarding flowcontrolsafeguarding@frames-group.com +31 172 461600 Oil & Gas Processing oilgasprocessing@frames-group.com +31 172 504800 Heat Transfer heattransfer@frames-group.com +31 527 249250 Integrated Solutions integratedsolutions@frames-group.com +31 172 504800 Separation Technologies separation@frames-group.com +31 880 033300 Services services@frames-group.com +31 172 461600

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A Family of Oil & Gas Solutions


Frames Family Tree Onshore

Offshore

Oil & Water

Gas Separation • Demisting • Scrubbers • Filters

Electrostatic Coalescers • Dehydrator • Desalter

Gas Sweetening (H2S & CO2) • Amines • Thiopaq O&G • Solid Bed Scavenger • Membrane • Molecular Sieve

Separation Internals Heat Exchangers

Flow Control & Safeguarding

Gas

Multiphase Separation • Production Separators (High & Low Pressure) • Test Separator • Degasser & Knock-Out Drum • Water Oil Separator (WOSEP) • Compact Inline Separation

Produced Water Treatment • Deoiling & Desanding Hydrocyclones • Gas Floatation • Media Filtration • Sand Cleaning

Floaters

Heat Exchangers • Shell & Tube Heat Exchangers Air-Cooled Coolers

Gas Dehydration • Glycol (TEG) • Molecular Sieve Dew Point Control • Low Temperature Separation (LTS) • Solid Desiccant Hydrate Inhibition • MEG/DEG Recovery • Methanol Recovery • MEG/DEG Desalination Light Hydrocarbon Recovery • Condensate Stabilization • Fractionation

Hydraulic Systems • Wellhead Control • Subsea Hydraulic Power Units • Hydraulic Power Units • IWOCS (Intervention Workover Control Systems) • TUTU (Topside Umbilical Termination Unit) • Cargo Ballasting Systems Safety Instrumented Systems • High Integrity Protection Systems (HIPS) Chemical Injection • Chemical & Methanol Injection Systems • Chemical Distribution Systems Valve Automation Center • Actuators and Actuated Valve Packages • Control Systems Automation • Buoy Control • Tank Farm Control & Safeguarding

Fuel Gas Treatment

Integrated Solutions

Total Plant Solutions Industrial CO2 Modules Early Production Facilities Wellsite Packages Biogas

Services

Asset Life Cycle Management Maintenance & Field Services Commissioning Spare Parts Operator Training Engineering Studies • Conceptual • FEED and Basic


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A Family of Oil & Gas Solutions


“New markets and technologies demand you to look differently at what you always thought was obvious.� Peter Hauwert, Research & Development Engineer, with Frames since 2011


frames-group.com Asia Pacific

Middle East

Frames Asia Pacific

Frames Abu Dhabi

asia.pacific@frames-group.com

abudhabi@frames-group.com

+60 3 22840822

+971 2 6591400

Brazil

Saudi Arabia

Frames do Brasil

Frames Saudi LLC

brasil@frames-group.com

saudi.arabia@frames-group.com

+55 21 35001650

+966 5 67360000

Germany

The Netherlands

Frames

Frames GmbH

germany@frames-group.com

info@frames-group.com

+49 32 221091860

+31 172 464200

Great Britain

United States of America

Frames Great Britain

Frames Inc.

greatbritain@frames-group.com

usa@frames-group.com

+44 798 4487942

Latin America & The Caribbean

Frames Caribbean

caribbean@frames-group.com

+297 5921386

FRA1507O

+1 713 4669000


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