We Control the Heat
BOSIO Industrial furnaces
About us In 1988 Mr. Hugo Bosio started manufacturing small laboratory furnaces for heat treatment and other small furnaces. The company BOSIO was formally established in 1989. Since then reached BOSIO in the countries of the former Republic of Yugoslavia market share of 90%. Later BOSIO start to expand sales activities on the markets of Western Europe, especially Germany and Austria. This was an important time for the company in which it gained experience and knowledge for further projects also by collaborating with other European competitors in the field of heat treatment. During these years the company expanded its product range constantly. Between the years 1995 and 2005 showed that the company BOSIO is a reliable provider is the West and East European market and expanded its production capacity and increased the number of employees. During this time the company became known and competitive, which is noted in the increasing number of successfully completed projects for companies such as BMW, Daimler-Chrysler, Danfoss, Åkers, Volvo, General Motors, Alstom, Aubert & Duval, … On the Slovenian market BOSIO is the only company that provides new furnace technology and modernized old. In 2003 the company received the certificate ISO BOSIO 9001. Entry into the Russian and CIS market in 2005 gave the company new impetus and encouraged for the new development. In the following decade BOSIO delivered more than 170 different furnaces and heat treatment plants to Russia and the CIS. The production area of the company grew and computer-aided design and manufacturing automation have been introduced. The company became the permanent participant in trade fairs in the field of metallurgy and heat treatment in Europe, India and the Russia & CIS. From 2010, the company entered into the Indian market. The decisive factor was the signing of an agreement with Larsen & Toubro for the supply of 20-meter-high vertical furnace and spraying unit. In 2012 BOSIO became a part of the international AICHELIN group and therefore has access to the sales and service network of AICHELIN. BOSIO and its subsidiaries now employs more than 120 employees. The BOSIO brand stands for quality by their ISO certificates and patents, know-how and methods that adapt to the requirements of customers and are the foundation for today’s production.
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Bogie hearth furnaces
gas heated furnace - 51 m3 - 1200°C
Application purpose Wide range of use • Steel industry • Reheating • Foundries • Aluminum industry • Ceramic Industry Various heat treatments • Different annealing process • Normalization • Tempering • Hardening • Drying • Ageing of aluminum gas heated furnace - 90 m3 - 1150°C
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Bogie hearth furnaces
gas heated furnace - 55 m3 - 450°C
gas heated furnaces - 47 m3 - 1100°C
gas heated furnace - 50 m3 - 1300°C
gas heated furnace - 70 m3 - 1200°C
gas heated furnace - 70 m3 - 1150°C
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Bogie Hearth Furnaces
gas heated furnace - 55 m3 - 450°C
gas heated furnaces - 47 m3 - 1100°C
gas heated furnace - 32 m3 - 1300°C
gas heated furnaces - 6 m3 - 1100°C
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electro heated furnace - 22 m3 - 1200°C
Bogie Hearth Furnaces
gas heated furnaces with quench tank - 59 m3 - 1200°C
gas heated furnace - 16 m3 - 1100°C
gas heated furnaces - 34 m3 - 1200°C
gas heated furnaces - 70 m3 - 1150°C
gas heated furnace - 3 m3 - 1100°C
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Chamber furnaces
gas heated furnace - 15 m3 - 1200°C
Application purpose Wide range of use • Steel industry • Reheating • Foundries • Aluminum industry • Ceramic Industry Various heat treatments • Different annealing process • Normalization • Tempering • Hardening • Drying • Ageing of aluminum gas heated furnaces - 6 m3 - 1350°C
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Chamber furnaces
gas heated furnace - 6 m3 - 1150°C
gas heated furnace - 6 m3 - 1150°C
gas heated furnaces with manipulator 26 m3 - 900°C
gas heated drop bottom furnace - 4 m3 - 600°C
gas heated furnace - 17 m3 - 1300°C
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Chamber furnaces
gas heated furnace - 8 m3 - 1200°C
nitriding line
chamber with prefabricated blocks
gas heated furnace - 15 m3 - 1200°C
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gas heated furnace - 6 m3 - 1150°C
Reheating furnaces
gas heated furnaces - 6 m3 - 1300°C
gas heated furnace - 23 m3 - 1300°C
chamber with load
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Pit & Vertical split-type furnaces
electro heated split type furnace with spray quench unit - 170 m3 1100°C
Application purpose · Batch height up to 20 meters · Batch diameter up to 5 meters · Batch weight up to 200 tons · Various heat treatments: • Annealing • Normalization • Tempering • Hardening • Carburizing • Nitriding electro heated furnace with controled atmosphere- 9 m3 - 950°C
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Pit&Vertical furnaces
electro heated pit furnace - detail
electro heated pit furnace
electro heated pit furnace - 175 tons 22 m load - 1100°C
electro heated nitriding pit furnace - 2 m3 - 600°C
electro heated pit furnace - 175 tons - 22 m load - 1100°C
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Protective atmosphere
electro heated furnaces with controled atmosphere (N2, H2, NH3, CO2) & rapid cooling- 3 m3 - 650°C
Application purpose · Protection against decarburisation · Batch diameter up to 5 meters · Batch weight up to 200 tons · Various thermochemical process: • Bright annealing • Carburizing • Carbonitriding • Nitriding • Nitrocarburasing electro heated nitriding pit furnace - 2 m3 - 600°C
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Protective atmosphere
electro heated chamber carburizing furnace - 1000°C
gas heated furnace - N2/natural gas atmosphere 22 m3 - 950°C
gas heated pit furnace with controled atmosphere
electro heated chamber furnace - nitrogen atmosphere - 600°C
pit furnaces line for heat treatments of rolls
electro heated furnace with controled atmosphere9 m3 - 950°C
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Continuous furnaces
gas heated step chain conveyor furnace - 950°C
Application purpose · Various type • Step chain conveyor furnace Walking hearth reheating furnace • Pushing reheating furnace • Kiln car conveyor furnace • Conveyor belt furnace
step chain conveyor
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Continuous furnaces
gas heated pushing reheating furnace - 1300°C
pushing of load
gas heated walking hearth reheating furnace - 1300°C
walking hearth reheating furnace
gas heated kiln car conveyor furnace - 600°C
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Aluminum industry
gas heated aging oven - 15 tons - 250°C
Application purpose · Various heat treatments • • • • •
gas heated drop bottom furnace - 4 m3 - 600°C
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Ageing Quenching Homogenization Melting Holding
Aluminum industry
electro heated bath holding furnaces - 1000 kg - 750°C
gas heated tilting melting furnace - 1000 kg - 800°C
gas heated aging oven - 12 tons - 250°C
gas heated furnace - 5 tons - 550°C
gas heated furnace & cooling chamber 20 m3 - 450°C
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Ceramic industry
Ceramic industry
Application purpose · Various heat treatments • • • •
technical ceramics
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Sintering Drying Firing Baking
Ceramic industry
gas heated bogie hearth furnace
gas heated bogie hearth furnace - 5 m3 - 1300°C
gas heated kiln car conveyor furnace - 28 m - 250°C
resin bonded grinding wheels
electro heated chamber dryers - 8 m3 - 250°C
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Manipulators
gas heated furnaces with manipulator - 26 m3 - 900°C
Application purpose · Batch transport from furnace to quenching unit • • •
Steel sheets Baskets Trays
· Transportation of hot or cold batch · Batch weight up to 60 tons · Batch dimension 13 x 3 x 2 meters thick steel sheet in the chamber
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Manipulators
manipulator XYZ - 13 m - 40 tons
manipulator XYZ - 13 m - 40 tons
gas heated furnaces with manipulator & quench tanks
hanging system for pit furnaces
unloading of chamber furnace with manipulator
gas heated furnace with manipulator - 15 m3 - 1200°C
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Quench tanks & Sprayer units
quench tanks with lifting table - water/polymere - 100 m3
Application purpose · Steel · Nonferrous materials · Volume up to 200 m3 · Batch weight up to 200 tons Quenching media • water • oil • polymer lifting table & submersible agitators
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Quench tanks & Sprayer units
furnace with quench tank
furnace with quench tank
sprayer unit - 22 m height
furnace with quench tank & manipulator
quench tanks with lifting table - water/oil - 100 m3
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Washing machines
chamber washing machine with transport system
Application purpose · Washing and degreasing of steel parts • After machining • Before and after heat treatment Before surface protection process • (painting, galvanizing, ...) • For maintenance purpose · Nonferrous materials · Batch dimensions upon customer needs · Batch weight upon customer needs · Washing media • Water with alkaline or organic neutral cleaners washing chamber
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Washing machines
vacuum washing machine with rotating chamber
chamber washing machine
vacuum washing machine with rotating chamber
vertical washing machine
washing - rinsing - vacuum drying principle
conveyor belt washing machine
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Process control software
Application purpose ·Process supervision ·Saving of important process data ·Quick look at status of all important process values ·Alarm detection ·Black box system ·Easy to manage automatically or man ually all components on the equiment and process
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Process control software
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Reconstruction & Modernization
reheating gas heated furnace for ingots
Application purpose · Service of Bosio equipment · Service of other producers equipment · Modernization of old equipment • Energy Efficience • Supervision of processes • Increase equipment safety · Reduce downtime in production · Revamping of insulation meander heating elements
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Reconstruction & Modernization
self recuperative burners
reconstructed gas heated tunnel furnace - 5 m x 60 m - 1300°C
reconstruction of electro heated furnace - before
reconstruction of electro heated furnace - after
reconstruction of gas heated furnace - before
reconstruction of gas heated furnace - after
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We C o n t r o l t h e H e a t
BOSIO d.o.o. Bukovžlak 109 SI - 3000 Celje T: +386 3 780 25 10 F: +386 3 780 25 35 info@bosio.si
www.bosio.si
Ltd PROMPECH Zeleni Prospects, 5/12 building 6, office 620 RU - 111141 Moskau T: +7 (495) 721-89-84 F: +7 (495) 781-18-30 office@bosio-ru.ru
Ihr Partner für D-A-CH : Daniel Zimmermann 42, rue Émile-Boéchat CH - 2800 Delémont T: +41 (32) 421 44 86 M: +41 (79) 906 30 33 daniel.zimmermann@bosio.si
AICHELIN Ges.m.b.H. Fabriksgasse 3 A - 2340 Mödling T: +43 (2236) 236 46-0 F: +43 (2236) 22 229 marketing@aichelin.at
AICHELIN Service GmbH Schultheiß-Köhle-Strasse 7 D - 71636 Ludwigsburg T: +49 (7141) 6437-0 F: +49 (7141) 6437-100 info@aichelin.de
BO-IM/Jun2015/G