BP&R November/December 2020 by BP&R Magazine

British Plastics

and Rubber

bp&r Nov/DEC 2020

PRECISION IN PRODUCTION: WHY TEMPERATURE CONTROL IS KEY

TOOL-TEMP OUTLINES WHY CHOOSING THE RIGHT UNIT WILL HELP PROCESSORS MEET INCREASED DEMAND FOR QUALITY - SEE PAGE 4. THE FUTURE OF DRYING? How a recent study with a shift in focus to energy consumption reveals a gamechanging set of statistics

STRONGER TOGETHER The global PVC industry comes together to discuss major achievements and plans to build towards 2030

WHATâ&#x20AC;&#x2122;S IN WEAR? The importance of understanding how screw and barrel wear can affect the optimum running of a production process

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editor’s letter

THE end

of an era

www.britishplastics.co.uk head of content: Leanne Taylor

T: +44 (0) 1244 952 371 E: leanne.taylor@rapidnews.com

So, 2020 draws to a close, and with it my time as Editor of BP&R magazine. After almost 10 years at the helm of this prestigious publication, I am moving to a new sector to face a new challenge of my own. It has been a pleasure and a privilege working alongside the plastics industry, as well as alongside a dedicated team of colleagues that has made the last near decade such an enriching and enjoyable journey.

Assistant Editor: GRACE NOLAN

T: +44 (0) 1244 952 375 E: grace.nolan@rapidnews.com head of media SALES: Lisa Montgomery

T: +44 (0) 1244 952 372 E: lisa.montgomery@rapidnews.com Senior Sales Executive: MANDY O’BRIEN

T: +44 (0) 01244 952 519 E: mandy.obrien@rapidnews.com Head of studio: SAM HAMLYN

T: +44 (0) 1244 680222 E: sam.hamlyn@rapidnews.com SUBSCRIPTIONS:

T: +44 (0) 1244 680222 E: subscriptions@rapidnews.com PUBLISHER: duncan wood

T: +44 (0) 1244 680222 E: duncan.wood@rapidnews.com PRINT SUBSCRIPTION Qualifying Criteria UK – Free Europe – £249 ROW – £249 FREE digital issues available to view and download online British Plastics & Rubber is published monthly (8 times/year) by Rapid Plastics Media Ltd, Carlton House, Sandpiper Way, Chester Business Park, CH4 9QE T: +44 (0) 1244 680222 F: +44 (0) 1244 671074 © 2020 Rapid Plastics Media Ltd While every attempt has been made to ensure that the information contained within this publication is accurate the publisher accepts no liability for information published in error, or for views expressed. All rights for British Plastics & Rubber are reserved. Reproduction in whole or in part without prior written permission from the publisher is strictly prohibited. ISSN 0307-6164 Incorporating Polymer Age and Rubber and Plastics Age.

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rdinarily, in the final issue of the year, I look back over the past months to reflect on the plastics industry’s journey: the opportunities and challenges, the highs and the lows, the beginnings and the ends. It goes without saying that looking back on 2020 provides a moment of reflection like no other. The year was never going to be easy, as before Covid-19 was even on our agendas, there was Brexit, taxation, new legislation, deglobalisation and 'the war on plastics' to contend with. However, even the darkest of storm clouds bring with them a silver lining. Despite a year fraught with adversity, the plastics industry has yet again faced it with vigour. Not only did it come to the fore in the production of essential PPE, equipment and technology to protect our frontline key workers, it innovated, collaborated and adapted to realign production processes, bring new products to market and produce more efficient, affordable and accessible versions of existing models. The industry even received a commendation from Government thanking it for being the ‘benchmark’ for safe working alongside the pandemic. Indeed, the industry’s commitment to the progression towards a truly circular economy for plastics continued at pace, with no stopping the cross-chain collaboration, the opening and up-scaling of new plants and the progression of research and trials to make sustainable innovation a reality.

It goes without saying that the challenges facing the industry in 2021 are complex and multifaceted. However, as has been demonstrated this year, the UK plastics industry has a special adaptability that, as history – both recent and past – has shown, allows it to survive and thrive. So, 2020 draws to a close, and with it my time as Editor of BP&R magazine. After almost 10 years at the helm of this prestigious publication, I am moving to a new sector to face a new challenge of my own. It has been a pleasure and a privilege working alongside the plastics industry, as well as alongside a dedicated team of colleagues, that has made the last near decade such an enriching and enjoyable journey. I would like to take this opportunity to thank you, the readers, for your ongoing support and interest in BP&R. Like the industry at large, the magazine will itself continue to adapt and evolve, and will enter a new and exciting chapter in 2021. I encourage you all to continue your journey with it. For the final time: Enjoy the issue. Leanne Taylor, EDITOR AND head of content

www.britishPLASTICS.co.uk

the big story PRECISION IN PRODUCTION:

AS P MANUFACTURERS OF PLASTICS AND RUBBER PRODUCTS FACE INCREASING DEMAND FROM THE MARKET FOR THE PRECISION, QUALITY AND LONGEVITY OF PARTS PRODUCED, JEREMY RADCLIFFE, TECHNICAL SALES DIRECTOR AT TOOL-TEMP, OUTLINES WHY THE RIGHT TEMPERATURE CONTROL SOLUTIONS CAN HELP MEET THESE DEMANDS.

recise temperature control is essential throughout the entire production process and, therefore, it is important to use a suitable temperature control unit (TCU) to ensure the optimum temperature to produce the part in question. Choosing a robust and durable TCU means manufacturers are able to achieve a good return on investment, as well as achieving the exacting standards demanded by the market for part quality and longevity. There is a range of clear advantages to rubber and plastic production processes when using liquid heat transfer mediums for temperature control. Alongside uniform temperature distribution, a key benefit is the simultaneous delivery and removal of heat within the temperature-controlled zone. Precise and rapid changes in temperature improve the structure of the material and help ensure optimum surface quality of the product. KNOWLEDGE AND EXPERIENCE With so many different processes used in the plastics industry, it is important to choose a TCU suited to the application, for example, injection moulding will require a different solution to extrusion, and the material used will of course also need to be considered. Good manufacturers of TCUs will offer a wide range of different configuration options and customised temperatures. At Tool-Temp, our range includes over 60 standard models, using either water or oil as the process medium. QUALITY MANUFACTURING Along with identifying the right TCU for a given production process, it is important that the unit itself will withstand multiple manufacturing cycles and have a long service life. Tool-Temp products are developed and produced exclusively in Switzerland, where, from the earliest development phase, careful consideration is given to the selection of highquality components for each product. For example, for each part that will come into contact with water, Tool-Temp uses parts made of stainless

With so many different processes used in the plastics industry, it is important to choose a TCU suited to the application, for example, injection moulding will require a different solution to extrusion, and the material used will of course also need to be considered. steel or bronze, using robust solid piping rather than any flexible joints. Key components such as pumps, heat exchangers, flow sensors and special switches and relays, are also produced at the factory. LATEST TECHNOLOGY As the plastics and rubber industries increasingly look to improve part quality, TCUs should be equipped with the latest technology to ensure precision in the production process. Tool-Temp manufactures all units to precisely regulate temperature to within one tenth of a degree. They also feature integrated flow rate measurement, which constantly monitors the circulation of the medium. SERVICE AS STANDARD Where manufacturers will all have slightly different needs for their specific operations, bespoke solutions for precise temperature control offer the peace of mind that they have been tailored perfectly for a particular process, offering maximum results. Tool-Temp prides itself on short response times for such bespoke solutions, meaning that our customers can concentrate on the job in hand, whilst we provide the optimum temperature control for the process. Our base in Wellingborough, Northamptonshire, holds extensive stock of units and spare parts, meaning UK customers can benefit from both choice as well as service and speed.

www.britishPLASTICS.co.uk

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On the Cover

16 Feature

As manufacturers of plastics and rubber products face increasing demand from the market for the precision, quality and longevity of parts produced, Jeremy Radcliffe, Technical Sales Director at ToolTemp, outlines why the right temperature control solutions can help meet these demands. See page 4

For years, Steve Maguire, Founder and President of the Maguire range of ancillary products for the plastics industry, has focused on the time-saving benefits of his drying technology. Now, however, following a recent study, he says a shift in focus to energy consumption reveals a gamechanging set of statistics.

Precision in Production: Why Temperature Control is Key

“It’s about time that everyone ﬁnds out about the future of drying”

3 EDITOR’S LETTER

24 Feature

13 Feature

Mike Becker, Area Sales Manager for Magog Industries Ltd highlights the importance of understanding how screw and barrel wear can affect the optimum running of a production process – and how keeping on top of it can save both time and money.

“Without inclusive leadership, innovation would not exist”

In the latest instalment of our series collaborating with the Women in Plastics initiative, in which BP&R shines a spotlight on one of the platform’s inspirational interviewees, we share extracts of a conversation with Lola Palmero, a member of the Equality Committee at Spain-based plastics R&D organisation, AIMPLAS.

Screws and Barrels: What’s in wear?

27 Feature

“It’s when we work together that we are stronger” In the first ever ‘virtual’ edition of the VinylPlus Sustainability Forum (VSF), the global PVC industry came together to discuss the united PVC industry’s major achievements and plans to build the new sustainability programme towards 2030. BP&R attended the event and reviews the highlights.

Regulars and Features 09 INDUSTRY NEWS 15 MATERIALS HANDLING 19 TEMPERATURE CONTROL 23 MACHINERY 26 RECLAMATION AND RECYCLING 28 MATERIALS 29 POLYMERMAN 30 SOFTWARE GUIDE 31 BUYERS’ GUIDE 34 NEWS FROM THE FRONTLINE

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INDUSTRY | NEWS Summit Defence Shield receives ‘Outstanding Achievement’ recognition An innovative product designed entirely in response to the shortage of protective screens during the Coronavirus pandemic has been recognised with an industry award. The ‘Summit Defence Shield’, which was featured in the September edition of BP&R, is the brainchild of Summit Systems’ Managing Director, Mike Jordan, and uses a special PET film and a special type of magnet to produce a protective screen that is unique in the market. Its ability to be easily configured to any social setting and multiple desk shapes, as well as its immediate availability and low cost, has been recognised by the Worshipful Company of Horners in a new series of Awards. The Horners Company, which normally runs the main Horners Design and Innovation Award competition annually, has this year changed its awards programme owing to Covid-19, instead deciding to run a series of Awards recognising some of the plastic products, innovations and services that many organisations, large and small, have

Specialist plastics processing training centre recognised by industry The Polymer Training Innovation Centre (PTIC), based at Stafford Park in Telford, has received a new accrediation that will allow it to expand its offering. The accreditation comes from the ETA, the leading partnership awarding organisation for the certification of regulated qualifications and accredited training, which operates primarily in the manufacturing and engineering sectors. The recognition means that the centre’s team of experienced business improvement specialists can expand the current training to offer an additional three industry-standard programmes in lean manufacturing and business improvement techniques. The new apprenticeship programmes – Level Two Lean Manufacturing Operative; Level Three Business Improvement Technician and Level Four Lean Practitioner – are suitable for employees in a wide range of industry sectors. The programmes are suitable for new apprentices wanting to work in the manufacturing industry, as well as existing employees who want to upskill within their current role, with training delivered on company offered in order to help during the pandemic. Commenting, Chairman of the Horners Awards Committee, David Williams, said the Defence Shield represented “a fantastic innovation”, adding: “In these times when plastics are often seen in a negative light by so many, I believe we should recognise the amazing contribution that plastics have made in the fight against Covid-19.” These latest ‘Outstanding Achievement’ awards will continue to run over the coming months. Winners will receive Certificate of Recognition and a fine drinking horn as a memento of the occasion.

David Williams (left) presents the Award to Mike Jordan

The Polymer Training Innovation Centre (PTIC) has received accreditation from ETA

premises by college staff. Graham Taylor, Head of Commercial Projects at the College, said: “Polymer processing is a highly specialised industry area and the ETA accreditation means

Previous winner of Design Innovation in Plastics nominated for a prestigious design award

Soundbops was invented in 2014 by Michael Tougher

A previous winner of the Design Innovation in Plastics (DIP) Award has been nominated for a prestigious accolade. Innovative music start-up, Soundbops, has been nominated for Beazley Designs of the Year 2020, among what the Design Museum in London describes as “the most innovative designs... as nominated by the public and design experts from around the world.” The product will be featured in a Design Museum exhibition running from October 2020 to March 2021. Visitors will be able to see the journey Soundbops has taken from a basic

idea to the patentpending technology behind the child-friendly instrument. Soundbops – originally called 'DOTS' – was invented in 2014 by Michael Tougher, to encourage children to learn music. Tougher has spent the years since winning the DIP award further developing his transformational music education invention, which is being formally launched onto the market in time for Christmas. Commenting, Tougher said: “Our mission to bring the joy of music to children will be hugely helped by this recognition.”

that were are able to expand the existing PTIC training programme and offer additional industry qualifications, not only to people in the local area, but in the rest of the UK and beyond.”

Banrock Station serves up a sustainable tipple with new RPET bottle Banrock Station, the eco-friendly wine brand from Accolade Wines, is releasing the first flat bottle made from 100 per cent recycled PET plastic into UK supermarkets. Collaborating with Garçon Wines to create the flat packaging, Banrock Station’s Merlot and Chardonnay are initially available to purchase in Co-op, where they went on sale last month. The 75cl bottles are made from 100 per cent recycled PET polymer and weigh just 63g when empty. Lindsay Holas, Brand Manager at Accolade Wines, said: “We’re pleased to collaborate with Garçon Wines and the Co-op to bring this exciting technology to market, benefitting both retailers and consumers.”

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COMMENT

The word from Hird

Minister thanks plastics industry for “care and energy” invested during pandemic The Parliamentary Under Secretary of State at the Department for Business, Energy and Industrial Strategy (BEIS), Nadhim Zahawi MP, has expressed his thanks to the plastics industry for the “care and energy” invested in its response to the Coronavirus pandemic. Speaking as a guest at the British Plastics Federation’s (BPF) Annual Dinner, which this year was held as a virtual get-together, Mr Zahawi said that the sector’s response to the demand for crucial PPE and equipment earlier this year demonstrated “excellent work”. He commented: “I’d first like to thank you all for the care and energy you have put into fighting this virus, with many of you continuing to go to work throughout the pandemic to help produce essential PPE, including face masks, protective screens, visors and surgical aprons, all of which are very much appreciated

by us in Government and particularly by the National Health Service. “I congratulate you on being a model for employing social distancing safety measures into the workplace and for your continuous feedback to monitor the success of these measures.” Mr Zahawi said he was “delighted” that feedback from surveys carried out in August by the BPF showed “positive signs of recovery” from some sectors within the industry, adding that he hoped this upward trajectory would continue. Aside from its response to the Coronavirus pandemic, the Minister also thanked BPF officials for their work with BEIS in relation to Brexit. He said: “I am sincerely grateful for the BPF for being on hand and working closely with our teams here in BEIS, particularly over the last six months, when you have been a valuable source of information in our work to help bolster the UK economy and prepare for the end of the transition period.” Mr Zahawi concluded his address by saying that he hoped the good relationship fostered by Government and the industry would be a platform to build upon going forward.

w Zaha Nadhim P M

RICHARD HIRD, CHAIRMAN OF THE POLYMER MACHINERY MANUFACTURERS AND DISTRIBUTORS ASSOCIATION (PMMDA), WRITES FOR BP&R ON HOW IT HAS ADAPTED TO THE UNPRECEDENTED EVENTS OF 2020, THE LESSONS LEARNT AND WHAT THE ASSOCIATION IS LOOKING FORWARD TO IN 2021.

Who would have imagined that by the end of the first quarter that 2020 would be turned upside down and that the UK plastics industry would be given the opportunity to show how adaptable and creative it truly is, with the emergence of the global pandemic? With 2020 planned to be one of the busiest years for some time, it was disappointing that PMMDA members could not meet up as much as we would have liked. However, we did manage to squeeze a couple of things in before lockdown. We met with our friends at the BPF, where we discussed working even more closely together for the benefit of all of our members, and emphasised our support for the education of the plastics engineers of the future through their ‘Polymer Zone’ initiative. In February, we held a member’s meeting and benefitted from a presentation by the Interplas team. This was followed by a factory tour and lunch at the JCB visitor centre, which proved to be a big hit with those who attended. We managed to hold a Service Mangers Group meeting in March, where we were able to launch standard PMMDA Health & Safety documents - these have proven to be especially relevant given the current situation. As we look forward to the next 12 months, with its ongoing challenges of Brexit and Covid-19, I am sure that all of us involved with the PMMDA will do our best to support our customers and the wider UK Plastics industry, through continued co-operation, creativity and application of the lessons that 2020 has taught us.

We’re looking forward to Interplas in June 2021 to celebrate the strengths of our industry and UK manufacturing, with the organisers planning to retain the feel and energy of the show in the safest possible way.

With a bit of adaptability, I am hopeful that we will soon be able to hold some of our usual ‘face to face’ events. We’re looking forward to Interplas in June 2021 to celebrate the strengths of our industry and UK manufacturing, with the organisers planning to retain the feel and energy of the show in the safest possible way. Stay safe everyone.

www.britishPLASTICS.co.uk

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FEATURE

SPOTLIGHT

IN THE LATEST INSTALMENT OF OUR SERIES COLLABORATING WITH THE WOMEN IN PLASTICS INITIATIVE, IN WHICH BP&R SHINES A SPOTLIGHT ON ONE OF THE PLATFORM’S INSPIRATIONAL INTERVIEWEES, WE SHARE EXTRACTS OF A CONVERSATION WITH LOLA PALMERO, A MEMBER OF THE EQUALITY COMMITTEE AT SPAIN-BASED PLASTICS R&D ORGANISATION, AIMPLAS. AS 60 PER CENT OF THE WORKFORCE ARE FEMALE, REPORTER GRACE NOLAN ASKS IF THIS INFLUENCES THE COMPANY’S PROGRESS AND FINDS OUT ABOUT ITS EQUALITY PLAN.

LOLA PALMERO: “Without inclusive leadership, innovation would not exist” Interview | Grace Nolan Q: WHAT MEASURES HAVE YOU FOSTERED AND ARE PROMOTING TO ENSURE EQUALITY AND DIVERSITY WITHIN THE COMPANY? One of the most important strategic cornerstones of AIMPLAS is people. In this context, we are committed to set out and implement policies that integrate equal treatment and opportunities between men and women, as well as to boost and foster measures needed to ensure equality within our company. To achieve this, in 2016 we created the Equality Committee, whose main objective was to prepare the roadmap to design and implement an Equality Plan at AIMPLAS. In this respect, an agreement was signed by the Management team and the works council on equality. Q: COULD YOU TELL US MORE ABOUT THE EQUALITY PLAN AT AIMPLAS? In 2016, our first equality plan was published, it was in force for two years and supported by the Spanish Ministry of Health, Social Services and Equality. This, as well as our second equality plan published in 2018, received endorsement from the Valencian Regional Government Ministry of Equality and Inclusive Policies. In parallel with the actions implemented in the framework of the Equality plan, actions in line with SDG (Sustainable Development Goals) Goal Five: Gender Equality, our activity involves making scientific women visible, such as celebrating International Women’s Day (8 March) and the International Day of Women and Girls in Science (11 February). We have also proposed to the city council of Paterna, Spain, that there should be a street named after a relevant woman scientist, since currently all streets are named with male names, most of them scientists. Q: AS 60 PER CENT OF THE WORKFORCE AT AIMPLAS ARE FEMALE, DO YOU THINK THIS INFLUENCES THE COMPANY’S PROGRESS? The female perspective involves a greater sensitivity towards work-life balance, as well as a more participatory leadership. These two elements form the backbone of AIMPLAS and its strategy. The first aspect is one of the benefits that characterises our company and the most valued by our staff - and it contributes to their motivation and corporate wellbeing. The second aspect is because they are our engine; without their involvement and inclusive leadership, innovation would not exist.

Q: LAST YEAR (2019) THE COMPANY JOINED THE UN DECLARATION ON WOMEN’S EMPOWERMENT. COULD YOU TELL OUR READERS WHAT THIS MEANS FOR THE COMPANY AND WHAT THIS UN ENTITY IS? AIMPLAS signed the United Nations Global Compact as the beginning of its Corporate Social Responsibility strategy, which involves supporting and implementing the Ten Principles on Human Rights, Labour, Environment and Anti-corruption, making the Global Compact part of our daily actions, strategy and culture. With the aim of contributing to Goal Five: Gender Equality regarding leadership and support to gender equality and women’s empowerment and in line with the initiatives included in the Global Compact, we signed the statement supporting this platform, which offers the private sector a global network of like-minded companies and guidance on the progress of gender equality in the workplace, the market and the community. Q: HOW IMPORTANT DO YOU FEEL GENDER PARITY IS IN AN ORGANISATION? Diversity in a broad sense enriches organisations since it involves having different points of view and perspectives. For that reason, it is a strategic approach to be taken into account. Q: WHAT ADVICE WOULD YOU GIVE COMPANIES WHO WANT TO IMPROVE GENDER EQUALITY WITHIN THEIR ORGANISATION? Committing to gender equality means that employees help to achieve success and meet corporate goals. Companies must face the challenges and goals set in this field, not only on gender equality but also diversity. For that reason, turning our backs to this reality will make us less competitive.

Companies must face the challenges and goals set in this field, not only on gender equality but also diversity. For that reason, turning our backs to this reality will make us less competitive.

www.britishPLASTICS.co.uk

www.motan-colortronic.co.uk | Technology for challenges of the future

MATERIALS HANDLING | NEWS Coperion K-Tron launches newest generation of feeder control Coperion K-Tron has launched the latest generation of its KCM feeder controller, designed to bring greater process efficiency. The newly redesigned KCM-III has a variety of new features, including a larger five-inch LCD screen with an improved user interface, context-sensitive help, stainless steel enclosure and built-in Ethernet capability with optional Wi-Fi. With Ethernet capability (wired or wireless) the KCM-III can be accessed via a feeder web page that includes a full feature user interface. In addition, the KCM-III is ready for Internet 4.0 functions such as predictive maintenance, electronic service options, overall equipment effectiveness, outlier detection, machine optimisation and much more. Franz Neuner, Director of Product Management, Equipment and Systems Division at Coperion, said: â&#x20AC;&#x153;With our newest controller generation we have built the foundation for the digital future of our Coperion K-Tron feeders. The improved graphical user interface and all-new programming make the KCM-III easier to use, and the expanded connectivity options give the user more options for controlling their process. With this new technology we will be able to expand into future areas such as artificial intelligence and preventive maintenance, helping manufacturers make their processes more efficient.â&#x20AC;?

Q: How can material distribution be automated?

IN THE LATEST INSTALMENT OF OUR ONGOING SERIES ANSWERING THE MOST FREQUENTLY ASKED MATERIALS HANDLING QUESTIONS, THE EXPERTS AT MOTAN COLORTRONIC LOOK AT FULLY AUTOMATED MATERIAL DISTRIBUTION SYSTEMS.

s well as the distribution systems with proportioning valves or manually operated coupling stations described in our previous column in the July/ August edition of BP&R, automated material changes can also be performed. A significant advantage of automated material distribution systems (coupling stations) is the process safety. Because the manual coupling of the feed lines is no longer necessary,

mix-ups, and therefore also material mixing, are eliminated. The systems are controlled either by integrated or superordinate conveying controls. DESIGN OPTIONS There are many different designs on the market, which differ in construction or operation, partly with flexible, partly with fixed material feed lines. As a result, pneumatic slides are used, for example, in order to connect flexible source and destination feed lines. Another design is a coupling station with fixed pipes, in which an automated system creates the required connection. So-called rotary valves have one inlet/ outlet and multiple outlet/inlets in the basic version. On the inside a rotor spins, which creates the required connection as specified by the controls, while the additional connections remain closed. Usually, two such rotary valves are combined with each other, which means that, in theory, up to ten machines can be supplied with up to ten different materials fully automatically. With additional in-line rotary valves, very complex

ABOVE: Connection principle for two rotary valves connected with each other (Images: motan group) and versatile conveying solutions are possible. The rotary valves can be installed both horizontally and vertically. MODULAR SYSTEM Another option is a modular fully automated material distribution system with multiple selection stations on top of each other. Every selection station consists of a base plate, on top of which is a turntable with a connection pipe. The base plate is fixed permanently to a defined material feed line, while the connection pipe is assigned to a defined machine. In order to convey material, the controls turn the turntable so that the pipe is positioned correctly in order to convey the required material to the machine. Once this conveying path has been determined, the

connection pipe stays in this position until the machine is to be supplied with a different material. The number of connected material feed lines depends on the individual configuration. The huge advantage of this system is that no changes in the positioning occur during material changes. Because of this there is no disturbance of the throughput. With a suitably designed conveying system, multiple machines can even be supplied simultaneously. Important for all systems is reliable purging in order to remove residual material from the feed lines. Otherwise, there is a high risk of contamination through the residual material of a previously conveyed material during a material change.

LEFT: Operating principle of a selection station with base plate (grey) and turntable (orange) with connection pipe. The material is conveyed from the material feed line (A) through the connection pipe to the machine (B).

www.motan-colortronic.co.uk | Technology for challenges of the future

feature

“It’s about time that eve the future of drying”

fut ure

www.britishPLASTICS.co.uk

www.motan-colortronic.co.uk | Technology for challenges of the future

eryone finds out about Words | Leanne Taylor

FOR YEARS, STEVE MAGUIRE, FOUNDER AND PRESIDENT OF THE MAGUIRE RANGE OF ANCILLARY PRODUCTS FOR THE PLASTICS INDUSTRY, HAS FOCUSED ON THE TIMESAVING BENEFITS OF HIS DRYING TECHNOLOGY. NOW, HOWEVER, FOLLOWING A RECENT STUDY, HE SAYS A SHIFT IN FOCUS TO ENERGY CONSUMPTION REVEALS A GAMECHANGING SET OF STATISTICS.

or Steve Maguire, Founder and President of Maguire Products, the future of plastics drying is sitting, quite literally, within his company’s own product range. Having first pioneered the ‘Ultra’ series of vacuum materials dryers 18 years ago, it is only recently released figures that highlight what the ongoing refinement and redesign of the models, with a specific focus on energy savings, has achieved. “We never truly recognised how significant the energy savings were,” Maguire explained. “We have always talked about the time savings on start-up; forty minutes vs three or four hours. This appeals to a few, but it is not a game changer to the marketplace.”

per cent of this heat is lost on every pass and must be continuously added back to maintain target temperatures.” Maguire explained the key benefits of the Ultra dryer hoppers and related vessels in comparison. “Firstly, they are smaller, and very well insulated,” he said. “Our blower pulls in cool ambient air. Radiated heat is minimal. On top of that, the blower is located in the inlet air stream. The minimal radiated heat warms the inlet air stream. Overall losses, due to hopper radiation and convection, add about 1.3 watt per kg. for ABS. Blower radiation losses are 100 per cent recovered.”

Maguire believes, however, that the latest findings from the company’s direct comparisons with a range of desiccant dryers will highlight a difference in energy consumption that could see the vacuum dryers become the go-to option for plastics processors.

ADDING UP THE VALUES Overall, Maguire says that the Ultra dryers have a smaller hopper, and far fewer air lines for far less radiation loss. The blower recovers 100 per cent of radiated heat and the dryer has no desiccant, no high temperature regeneration loop and requires no cooling circuit.

ARE THE SAVINGS REAL? To run the comparison, both desiccant and Ultra dryers must first heat the resin to the target temperature. To calculate that heating requirement, Maguire uses two examples, in which the specific heat values are representative.

The Ultra dryers expose pellets to hot air for an average of 20 minutes, compared with three hours. He explained where desiccant blowers run 100 per cent of the time, regardless of throughput, the Ultra blowers turn off when material is up to temperature.

“Let’s say the resin is ABS, with a target temperature of 82°C. After calculations, using the specific heat for ABS, we determine that we need 32 watts/kg to heat ABS. For PET, with a target temperature of 160°C, we calculate we need about 50 watts/kg,” he explained.

“For desiccant dryers, all this poor use of energy typically adds 100 or more watts/kg over what is required to heat your material. This is at full rated output. Reduced throughput, typically 70 per cent to 80 per cent of maximum, produces higher losses,” he explained. “This data is for ‘typical’ modern desiccant dryers, older ones are worse.”

“Both desiccant and Ultra dryers, for a given material, will use identical watts/kg to reach the desired target temperature. Once that required energy is expended, what else does each dryer do? “Desiccant dryers, after heating the pellets, continue to recirculate the same hot air over and over for three hours. These hoppers are four times larger. For three hours heat losses continue due to radiation and convection. Recirculation lines as well as the desiccant bed and related air flow lines further radiate heat to the surrounding air. By far, the number one ‘radiator’ of heat is the blower, usually a ring compressor, made of cast aluminium and actually designed to dissipate heat. It is a heat exchanger intentionally designed to stay as cool as much as possible! We estimate that 15 to 25

Maguire believes that the new data for the Ultra vacuum dryers should alert processors to the energy saving potentials, which he admits even surprised him when he saw the data. “It’s about time that everyone finds out about the future of drying,” he concluded.

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temperature control | News IESG system chiller

Wittmann unveils new temperature controller following exceptional response to range Wittmann has unveiled new temperature controller in response to what it says is unprecedented demand for two units launched last year. Discussing the new Tempro plus D120 temperature controller as part of a virtual event in lieu of this year’s Fakuma trade fair, Wittmann says this latest product in its range comes after demand for its single- and dualcircuit variants of the pressurised Tempro plus D100 appliance in 2019 “exceeded all expectations.” In the feedback from customers, the company says it was made clear there was a desire for a pressurised appliance of similar size with direct cooling. To meet this demand, Wittmann has now developed the

Regloplas starts work on new building following upswing in demand Regloplas AG, a manufacturer of temperature control units for the processing industry, has broken ground on the building of a new production site at St Gallen, Switzerland.

new Tempro plus D120 comprehensive digital temperature controller, communication within a also in a single- and a standard production cell. dual-circuit version. The range includes The Tempro plus D120 many additional options comes with an extensive to meet the requirements equipment package of every customeras standard, however, specific application, with Wittmann says the all equipment variants range of optional extras being available for both available for the unit will the one-circuit and twoleave “no configuration circuit models. wish unfulfilled.” The Tempro plus D120 has a direct cooling D120 e Tempro plus capacity of 80 kW with a Th Δt of 75 °C as standard. In addition, the standard heating performance of 9 kW can be increased to 12 kW or 16 kW if a higher production temperature is required. The units are also ‘Industry 4.0 ready’, meaning they are ready for

The new site comes as a result of a steady increase in demand for its products, resulting in a severe lack of space at the company’s existing site. The planned new building will provide six storeys, each with a floor space measuring 2500m2. The construction project has considered both energy efficiency and sustainability in its planning, with an environmentally friendly process design. The plan is to use the entire roof area for photovoltaics to produce as much of the process energy consumption as possible in house.

The firm is also placing emphasis on digitalisation, allowing it to achieve greater process efficiency through a ‘smart factory’ approach. The Management team says that by announcing the groundbreaking ceremony it is setting a clear intent, that, even during a pandemic, it continues to pursue its plans for the future. Christian Eckert, Regloplas CEO, added: “With this groundbreaking ceremony our planned Smart Factory will now become a reality.” Regloplas equipment is available in the UK from Motan-Colortronic Ltd.

Stock chillers provide all the chills, with no frills Motan Colortronic Limited is stocking increased numbers of “no frills” chiller units in response to an increasing number of requests from the market. The standard, stand-alone ‘Reglochill’ chiller units, are part of a joint venture product range from Swiss temperature control specialist, Regloplas, and Italian chiller manufacturer, Frigo. As the UK distributor for the units, Motan Colortronic’s Managing Director, Karl Miller, explained why the Reglochill standard model is so popular: “The RC models from 4-40kW, are designed to fulfill basic cooling requirements while offering maximum performance and low energy consumption. Additionally, they are filled with high quality components to ensure long, trouble free use. “The control is easy to use, and new stock levels carried at our two-acre Chesterfield facility allows us to respond to the complete needs of our customers, where fluid chilling and heating are required.” These smaller stand-alone chillers are complemented by the medium to large size Reglochill DCW airblast chiller and the unique IESG integrated chiller systems, which come with free cooling and without glycol with typical sizes of 601,500 kW.

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Summit Process Cooling expands service and rental businesses Summit Process Cooling (SPC) has expanded both its chiller refrigeration service department and its rental chiller business. The move comes as the company, which is the UK distribution partner for Frigel chillers and equipment, says it wants to provide total peace of mind for its customers. Commenting, SPC’s Richard Smith said: “With these expansions we want to minimise any potential production downtime with our competitive preventative maintenance contracts and refrigeration engineer support, as well as being able to offer a greater ability to provide emergency cooling equipment with our rental fleet.” The company’s preventative maintenance contracts

are tailored to the specific needs of individual customers and cover all makes of cooling equipment. They are designed to reduce running costs and the likelihood of a breakdown by ensuring the equipment is operating at its optimum. Smith said that a recent Frigel installation for a UK customer has made a huge impact on their process: “One of our customers was experiencing major issues maintaining their cooling water temperatures of 40°C and 50°C to the mould using two temperature control units. “Summit assessed their process and decided to install a Frigel Firenze S.p.A. duel zone Turbogel. They are now maintaining a perfect cooling water

temperature of 40°C and 50°C. This has reduced the actual tool temperature by 23 per cent and the final moulding temperature by 24 per cent. They have also reduced cycle time by 10 per cent as a result of the new installation. We see this happening time and time again and often put units out on trial so clients can see for themselves before committing.” The full SPC cooler product range includes chillers, temperature control units, air blast coolers, adiabatic coolers, free coolers for reducing the running costs of water chillers, Pumpsets and heat exchangers. “Whatever the cooling requirement the we are able to offer the correct design and specification of equipment needed

to meet customers specific requirements and production needs, including bespoke design and full turnkey solutions,” Smith concluded.

Summit Process Cooling (SPC) has expanded both its chiller refrigeration service department and its rental chiller business.

Conair adds PLC control and colour touch screen to portable chillers Conair has added PLC control and a seven-inch colour touch screen HMI as standard to its newest EP2 series portable chillers for both simpler operation and monitoring. Conair

chille

Theses chillers – available with air-cooled, water-cooled, or remote air-cooled condensers – use a new sloped top electrical panel that places the large touch screen on the front of the unit at an ideal height and angle for easy viewing and operation. New capabilities made possible by the EP2 chiller PLC control system include digital pump pressure display, compressor/pump/ fan running hours, and performance trend charts for key operating parameters such as process fluid temperatures. The new controls also include Modbus RTU communications as standard to allow

easy integration of the chillers with injection moulding machine controls or plant-wide process monitoring systems. In addition, the new control system is fully compatible with the ‘SmartServices’ platform — Conair’s cloud-based Industry 4.0 solution for auxiliary equipment monitoring, management, and analysis. An optional, premium EP2 control system also provides an expanded PLC system that provides additional communications capabilities. The Conair EP2 chillers offer an energy-efficient design, incorporating standard high-efficiency stainless steel brazed

plate evaporators, stainless steel pumps and Scroll compressors. For maximum flexibility and efficiencies under varying partload conditions, the EP2 chillers offer variable-speed Scroll compressors technology options on five-, 10-, 15-, 20-, and 30-ton watercooled and air-cooled chillers. By automatically adjusting the compressor speed, the optional variable-speed chillers work only as hard as necessary to provide optimum performance with significantly reduced power use. EP2 air-cooled units are equipped with generously sized microchannel condensers designed for industrial

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environments. Watercooled units use cleanable shell-andtube condensers and include a condenserwater regulating valve to provide constant head pressure. Remote condenser units are available to direct all heat outside the building. Conair says all EP2 chillers meet severe-duty industrial cooling needs and provide additional resistance to harsh fluid conditions and operating environments. They feature stainless-steel pumps, stainless-steel evaporators, and a process-fluid circuit with corrosion-resistant materials to prevent rust and ensure clean, dependable operation for many years.

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machinery | News New Eco mode provides time and money savings for plastic welding Leister, the manufacturer of plastic welding equipment, has launched a modified version of its Triac AT hot air tool to deliver time and cost saving efficiencies. Designed with a new ‘Eco mode’ function as standard, the Triac AT uses a built-in motion sensor that knows when the tool is in 'rest' mode. The sensor then switches to Eco mode to conserve its power and reduce the tool’s air flow to prevent unnecessary power consumption whilst maintaining the required temperature setting. The time delay until the Triac AT goes into Eco mode can be set from five to 60 seconds, eliminating the need to cool down for short breaks. A second mode gives the user the option to configure the idle time

limit before the hand tool should go into its normal cool down function, thereby preventing the tool from wasting energy. Welwyn Tool Group, which distributes the Leister equipment in the UK, says an economical advantage of the new Eco mode feature is that it is guaranteed to save the operator money, and up to 40 per cent of the Triac AT’s energy, by monitoring when the tool is not in operation. It says in the long term, using the Eco mode can save the operator to 40 per cent on their electricity bill – ideal for operators who are running their tool on regular line power. Another element of the Eco mode function is that it makes the Triac AT more adaptable for indoor working environments, as the

t air tool The Triac AT ho

setting can reduce the noise from the tool by 50 per cent. Additionally, the Eco mode has been designed to prevent the hot air tool from wearing as quickly overtime. By adjusting the tool to Eco mode when appropriate, it will conserve the Triac’s power, preventing the carbon brushes within from wearing too quickly.

Overall, this means that the tool will be able to operate for a lot longer, extending the tool’s lifetime by an additional 10 per cent.

designed with a new 'eco mode' as standard, the triac at uses a built-in motion sensor that knows when the tool is in 'rest' mode.

Peak Packaging invests in new Borche machines as part of continued investment Peak Packaging has invested in new injection moulding machinery from Borche UK, as it continues to invest to grow the company’s manufacturing capabilities. The Ilkeston, Derbyshire-based company, which has become Europe’s only independent manufacturer of IBC liners for bulk storage and transportation containers, has installed four new Borche injection moulding machines at its UK site. In addition, the firm has invested in a further two machines at its European manufacturing

plant, in northern Poland, including a new Borche twin shot machine. The injection moulding machines will be used to manufacture the fitments, glands and valves which are an integral part of the IBC liner for filling and discharging liquid product. The company serves a number of industries including the food, dairy, brewery, toiletries, pharmaceutical and cosmetics sectors. Simon Emsley, Peak Packaging’s General Manager, said: “We were able to carry out a tool trial at Borche UK before we selected Borche and we are very pleased with the performance of the

machines together with the energy saving. Equally, the service provided during the difficult times of the pandemic has been excellent.”

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The new machines installed at Peak Packaging

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feature

screws and barrels:

IN THE FOLLOWING ARTICLE FOR BP&R, MIKE BECKER, AREA SALES MANAGER FOR MAGOG INDUSTRIES LTD, HIGHLIGHTS THE IMPORTANCE OF UNDERSTANDING HOW SCREW AND BARREL WEAR CAN AFFECT THE OPTIMUM RUNNING OF A PRODUCTION PROCESS – AND HOW KEEPING ON TOP OF IT CAN SAVE BOTH TIME AND MONEY.

espite the Covid ‘second wave’ we are experiencing, the plastics industry is getting back towards full production – but bringing machines back into production after several months can be a challenge in itself. This is the moment that the equipment can show up problems from that long overdue maintenance overhaul – and of course – the last thing one needs is added expense, but this can be a good opportunity to check screws and barrels. Screw and barrel wear has been previously highlighted by many experts within the plastics industry, but it is worth revisiting. REACHING OPTIMUM SETTINGS Whether it is extrusion, injection moulding or blow moulding, these presses work best when running and when optimum settings are reached. All processes use the Archimedes screw principle, where the helical flight arrangement pushes the material from the feed zone, through the transition zone, then the metering zone, past the nozzle and into the mould cavity – or for extrusion – the die head. Forcing the material in this way on a rotating screw, through a barrel, is extremely efficient – hence the basic design remains today. While heater bands provide the heat, up to 90 per cent of the heat is generated in the melting process between the screw and barrel. For most materials such as HDPE, PS, PP or LDPE used without glass fill, Nitride hardened surfaces work extremely well. However, for any that are GFadded or, for example, metal powder with acetal, then bi-metallic hardened surfaces containing alloys including boron, nickel, chromium, etc are necessary. But even this does not necessarily stop surface scoring, uneven wear or possibly cracks occurring. And while surface wear does indeed occur within the high-pressure areas such as the transition zone, the feed zone – especially in the barrel – should also be checked.

machines in operation. But screw and barrel wear is not immediately apparent because machine speed, pressure or even adjusting the material mix is often attempted first to correct melt-quality issues. However, over time as the gap between the screw and barrel increases, the melt-film can form, become thicker and get hotter leading to loss of melt quality in output. For a continuous process such as extrusion, this will be particularly apparent not least because the melt in this case is likely to move backward across the screw flights instead of forward. GAP DISTANCE BETWEEN SCREW AND BARREL Taking a 50mm dia screw for example, the minimum gap should be 0.10mm or 0.015mm (max). For a larger 152mm dia screw, the minimum gap should be 0.30mm with a maximum of 0.35mm. Ideally there should be 1000th of an inch

Additional factors such as high pressure, viscosity of the polymer, screw speed, barrel alignment to the gearbox and screw and barrel alignment itself – all contribute to accelerated screw and barrel wear. The lubricating effect of the polymer can have an effect, especially when using a high a high percentage (40 per cent – 50 per cent) of glass fill or GF, often used in polyamide (Nylon). Where plugging occurs with build up of solid uncompressed material, this creates high uneven pressure on the screw, causing deflection – and in turn – contributing to metal to metal contact between the screw and barrel wall. WEAR NOT IMMEDIATELY APPARENT Because plastics production is typically high volume/low unit cost, the tendency is to keep 24

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celebrating 180 years

what's in wear? or 0.0254mm per side. This gap is extremely small, but nonetheless crucial in optimum plastics processing. Monitoring screw and barrel wear in-house should be part of regular maintenance. Any issues or early signs can be picked up and scheduled in by the maintenance team. Measuring instruments such as portable electronic bore gauges can be fitted with extension rods to enable measurement along the interior of the barrel. Screw flights can be measured by digital micrometres with accuracy up to 0.001, where a visual check can reveal much information. For accurate measurement, all components should be as clean as possible and measured at ambient temperature Analogue gauges can do the job, but electronic bore gauges can provide measurement readouts direct to a computer where the data can be logged and printed. TO REPLACE OR REPAIR? Often, it’s not easy to tell and so the best approach is to have screw and barrel specialist inspect and advise accordingly, either by arranging an engineer visit on site, or to send the worn items to the OEM or specialist. Refurbishment and/or repair is a cost-effective method; depending on the condition it is possible to rebuild flights and grind and polish a screw three-to-four times during its lifetime – but is not recommended beyond that.

Bringing machines back into production after several months can be a challenge in itself. This is the moment that the equipment can show up problems from that long overdue maintenance overhaul – the last thing one needs is added expense, but this can be a good opportunity to check screws and barrels. However, when a screw is worn beyond a certain point, problems in production become apparent as much of the melted material ‘slippage’ moves backward over the worn flights: material is wasted but the need to increase pressure, in turn increases power consumption and efficiency. A 10 per cent decrease in an injection screw outside diameter can produce 25 per cent less output (source: Anderson, R. Flite Technology, USA). Injection barrels are thicker-walled compared to extrusion to cope with on/off clamp forces and can be re-bored and re-sleeved in the worn section (usually at the feed end) to be completely serviceable again. Extruder barrels being far longer but thinner walled pose a different problem in that re-sleeving is likely to be along the full length – an expensive option, hence a new barrel is the better option and more cost-effective. If a throughput test on an extruder shows a capacity reduction of 15 per cent or more, the screw and barrel will have significant wear and will need attention. CONCLUSION Regular monitoring and even visual check of screws and barrels makes sense. But within a busy production environment this is not always possible and the old adage, “If it ain’t broke, don’t fix it”, is understandable. That said, screws and barrels do wear over time and for the most part, repair and/or refurbishment offers a cheaper alternative to new, and usually in less time, typically four to five weeks turnround. But new screws and barrels from specialists such as Magog Industries are good value, made to OEM standard and because the focus is on screw and barrel engineering rather than machinery and ancillaries, delivery times are shorter. For all sectors, but especially in medical plastics, it is important to keep machine screws and barrels high on the maintenance (and quality) agenda to ensure consistent output, less downtime, less material waste, less stress on other machine parts – it’s not just about reducing energy consumption.

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reclamation & Recycling | News Nestle joins forces with Plastic Energy in first steps for recycling facility in the UK Plastic Energy and Nestlé are partnering to develop a new recycling facility in the UK, which will use Plastic Energy’s technology to chemically recycle end-of-life plastic waste. The partnership will explore the scope for the first commercial, largescale facility of its kind in the UK. Plastic Energy, which already has two similar recycling plants in Spain, uses and develops specialist recycling technology to transform

traditionally hard-torecycle plastic waste, such as confectionery wrappers, dry pet food pouches and breakfast cereal bags, into recycled oils called ‘Tacoil.’ These can then be used as a replacement for fossil oils to make food-grade plastics. Partially funded by Nestlé UK and Ireland, a preliminary study with the aim of developing the new plant was started by Plastic Energy in early November and will take around six months to

nd Energy a ring Plastic artne p re a Nestle p a new to develo facility in g n li c y rec the UK

complete. Nestlé says Plastic Energy’s recycling technology offers both a sustainable solution for hard-to-recycle plastic packaging that would otherwise go to landfill or incineration, and an innovative source of high quality recyclate to use in Nestlé products. Group Packaging Manager at Nestlé UK and Ireland, Alison Bramfitt commented: “We want to increase the amount of recycled plastic we use but there are currently real challenges in the supply of recycled content for food packaging in the UK. "We hope the outcome of the feasibility study will help offer more insight into the options for supporting the infrastructure in recycling capability in this country.”

PVC recycling reaches a new high in UK and Ireland The latest figures from Recovinyl, the PVC industry’s recycling scheme, showed the UK and Ireland collected and recycled a total of 143,428 tonnes of waste PVC across all PVC recycling formats in 2019. Within this total, PVC window profiles accounted for 86,057 tonnes, according to the latest industry figures. Second only to Germany, the UK’s achievement represents 18.6 per cent of the 771,313 tonnes of waste PVC recycled throughout Europe in 2019 – a new record high and 4.3 per cent up on the previous year. Window profiles and related building products account for 47 per cent of the total PVC recycled across Europe. Recovinyl was the largest contributor to this total and registered a total of 769,233 tonnes of PVC waste entirely

The UK and Ireland collected and recycled a total of 143,428 tonnes of waste PVC across all PVC recycling formats in 2019. recycled in Europe in 2019. Demand for recycled rigid PVC remained very high in 2019. At the same time, more PVC waste was available from cables – particularly in the Czech Republic, France, Germany, Poland and the UK – due to reduced exports to China.

UKRI invests £20m to place the UK at the forefront of the next generation of plastic recycling systems Projects to reduce landfill and incineration of waste plastics and schemes to recycle waste into new, sustainable plastics have received a major new funding boost. UK Research and Innovation (UKRI) is investing £20m in four cutting edge recycling plants, which together will increase the available recycling capacity in the UK and expand the range of plastics being recycled, as opposed to being sent to landfill or UK Research and Innovation (UKRI) is investing £20m in four cutting edge recycling plants (Credit: Veolia)

incineration, or exported overseas for disposal. The £20m investment from the Industrial Strategy Challenge Fund, along with over £65m of industry investment, represents the largest investment the UK has made in plastic packaging recycling technologies. The technologies include a hydrothermal liquefaction process to convert waste plastic into chemicals and oils for use in the manufacture of new plastic, a thermal cracking procedure to transform end-of-life plastics into hydrocarbon oil that can be used in

plastic production, and a depolymerising facility that extracts colour from waste allowing easier reuse. The plants and projects receiving the funding are ReNew ELP, Recycling Technologies, Poseidon Plastics and Veolia in conjunction with Unilever, Charpak Ltd and HSSMI. Commneting, Environment Minister, Rebecca Pow, said: “The Government is committed to both clamping down on the unacceptable plastic waste that harms our environment and ensuring more materials

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can be reused instead of being thrown away. “By investing in these truly ground-breaking technologies we will help to drive these efforts even further, and I look forward to seeing them develop and deliver real results.” The four projects won their funding by submitting applications outlining prototypes for innovative new recycling technology as part of a UKRI competition launched in December 2019. The grants will now help them turn theory into practice, bringing the plants online and scaling up their operations.

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FEATURE

VINYLPLUS SUSTAINABILITY FORUM:

“IT’S WHEN WE WORK TOGETHER THAT WE ARE STRONGER”

IN THE FIRST EVER ‘VIRTUAL’ EDITION OF THE VINYLPLUS SUSTAINABILITY FORUM (VSF), THE GLOBAL PVC INDUSTRY CAME TOGETHER TO DISCUSS THE UNITED PVC INDUSTRY’S MAJOR ACHIEVEMENTS AND ITS PLANS TO BUILD THE NEW SUSTAINABILITY PROGRAMME TOWARDS 2030. BP&R ATTENDED THE EVENT AND REVIEWS THE HIGHLIGHTS.

he VinylPlus Sustainability Forum, held on October 15, brought together over 180 participants from 24 countries to discuss the sustainable development of the European PVC industry.

The annual conference, organised by VinylPlus, the Voluntary Commitment of the European PVC industry, saw participants from across the entire value chain come together to discuss the opportunities and challenges facing the industry as it looks to build a new set of targets to 2030. Reflecting on a decade of leadership in PVC sustainability, VinylPlus Managing Director, Brigitte Dero, outlined VinylPlus’ success in tackling sustainability challenges, embracing the Circular Economy and addressing issues such as safe recycling to further advance the circularity of PVC. Dero commented: “I am proud of the work done by VinylPlus and its partners to increase the sustainability performance and use of PVC. We are fully committed to being circular, working closely with the European Commission and actively contributing to the Circular Plastics Alliance.” A “PERFECT EXAMPLE” Guest speaker, Kirsi Ekroth-Manssila, Head of Unit at DG GROW, praised the “commitment and the proactive role” of VinylPlus in the Circular Plastics Alliance, stating, “VinylPlus is a perfect example of how to make the Circular Economy a reality, being the first value chain in 2001 to take on the challenge of transforming a problem into an opportunity. In addressing the environmental concerns of PVC, VinylPlus and the industry came up with an ambitious and forward-looking approach: to organise, cooperate and communicate with the whole value chain, from the producer to the downstream user and the waste manager.”

LOOKING TO 2030 The event was not only a recognition of the PVC value chain’s achievements but an opportune moment to discuss and give feedback on the new 2030 sustainability programme, currently in development. The conversation built on an external stakeholder consultation carried out by Accenture on key sustainability drivers, and challenges and opportunities for the PVC industry to respond to over the next decade. The VSF participants engaged in a lively debate and provided their views on the direction of the programme and on pertinent issues such as enhancing VinylPlus’ engagement with stakeholders and ensuring the long-term sustainability of PVC. Commenting, Dero added: “In the next decade we will continue what we have started – we know every company is working hard towards sustainability – but it’s when we work together that we are stronger, and things happen faster – it’s about whole chain collaboration. Next year’s targets will be more ambitious, because they have to be.” PRODUCT LABEL AWARDS The event concluded with the VinylPlus Product Label Awards Ceremony, celebrating companies and partners of VinylPlus who offer PVC products with the highest sustainability performance. To date, 10 companies have been awarded the Product Label for 112 PVC products manufactured in 18 European sites. Based on well-defined sustainability criteria, the VinylPlus Product Label is open to all PVC building and construction products.

In the next decade we will continue what we have started – we know every company is working hard towards sustainability – but it’s when we work together that we are stronger, and things happen faster – it’s about whole chain collaboration. Next year’s targets will be more ambitious, because they have to be.

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materials | News Mars pet food packaging to use SABIC’s circular polyprolyene SABIC has announced that biaxially oriented polypropylene (BOPP) film based on the company’s certified circular PP from feedstock recycling of used plastics will be introduced in primary pet food brand packaging by Mars, Incorporated, a global leader in confectionery, food, and pet food products. The BOPP film structures are manufactured by Huhtamaki, a supplier of sustainable packaging solutions to customers around the world. The joint initiative will help the partners implement their ambitious targets of reducing the volume of fossilsourced plastics and accelerate the transition to a more circular plastics economy.

“The littering of plastic packaging on our land and oceans is unacceptable, and at Mars we’re committed to addressing this problem,” said Barry Parkin, Chief Procurement and Sustainability Officer at Mars, Incorporated. “To do this, we need to reduce packaging we don’t need, redesign the remaining packaging to become circular, and invest to close the loop and help scaleup recycling systems. Mars will incorporate polymer from SABIC’s ‘Trucircle’ portfolio to package of some of its pet food brands

Debut for first plastic cosmetics bottle made from industrial carbon emissions A collaboration between LanzaTech, Total and L’Oréal has produced the first plastic cosmetic bottle made from captured and recycled carbon emissions. The conversion process takes place in three steps, starting with carbon recycling company, LanzaTech, capturing industrial carbon emissions and converting them into ethanol using a unique biological process. Total, thanks to an innovative dehydration process jointly developed with IFP Axens, then converts the ethanol into ethylene before polymerising it into polyethylene that has the same technical characteristics as its fossil counterpart. L’Oréal then uses this polyethylene to produce packaging with the same quality and properties as conventional polyethylene. The partners say it is 28

“a technological and industrial success” proving that industrial carbon emissions can be used to produce plastic packaging. The three partners say this "world-first" demonstrates their commitment to the development of a sustainable circular economy for plastics and presents opportunities for the capture and reuse of industrial carbon emissions. Commenting, Total’s Senior Vice President Polymers, Valérie Goff, said: “This partnership is an excellent example of collaboration between industrial firms in developing the plastics of the future produced from recycled carbon and meets a strong demand from our customers.” The partners now intend to continue working together on up-scaling production.

“Through our partnership with Huhtamaki and SABIC, we will test-andlearn, progressively increase the recycled plastic content in our packs, and ultimately help drive circular packaging systems.” Following a successful pilot phase in 2020, Mars will incorporate certified circular PP polymer from SABIC’s ‘Trucircle’ portfolio in the primary packaging of some of its popular pet food brands. The certified circular PP food-grade material is produced through the feedstock recycling of low quality, used mixed plastic that could otherwise be destined for incineration or

landfill. It takes difficultto-recycle used plastic back to the molecular level through pyrolysis. This technology breaks down used plastic by heating it at a very high temperature in an oxygen-free environment, producing pyrolysis oil. SABIC uses pyrolysis oil coming from UKbased Plastic Energy’s proprietary advanced recycling technology that enters the production chain just like fossilbased feedstock to deliver new materials that can address strict quality requirements, such as certain hygiene standards for food packaging.

KRAIBURG TPE extends its portfolio to include electrically conductive TPEs Kraiburg TPE is now supplying electrically conductive TPEs with adhesion to polyolefins or polyamides. The new products complement Kraiburg’s Thermolast K portfolio and are ideal for applications such as sensors for the automotive industry, electrostatically dissipative components, or smart textiles for sportswear and safety clothes that require materials with defined electrical properties. The company says electrically conductive TPEs open up new opportunities for this type of application with regard to touch qualities, functionality and design. Kraiburg is offering two new materials in its series of conductive TPEs,

firstly, the EC series where adhesion to polypropylene provides a resistance of < 101 Ω cm, a hardness of 70–80 Shore A with a density of 0.97–0.99 g/cm3. Secondly, the EC/PA series where adhesion to polyamides has a resistance of < 103 Ω cm and a hardness of 70–80 Shore A with a density of 0.96– 0.97 g/cm3. Both products are available in black. “The functional requirements for TPEs are steadily increasing. Following thorough testing, we have extended our portfolio to include electrically conductive TPEs in order to serve customers from a single source both now and in the future,” said Dr. Johannes Krückel, Key Account Manager at Kraiburg TPE. “We will continue to provide for the classic areas of application, but there’s a clear trend towards new additional applications. We’re therefore expecting electrically conductive TPEs to play an important role in tomorrow’s market and we’re pleased to be able to provide our customers with consistent product quality, along with the usual excellent service for these products as well.”

www.britishPLASTICS.co.uk

Brace for Brexit

as the UK/EU transition period comes to an end on 31st December

IN THIS EDITION OF HIS REGULAR COLUMN, OUR RESIDENT MATERIALS EXPERT, MIKE BOSWELL, ASKS UK POLYMER PROCESSORS TO READY THEMSELVES FOR THE END OF THE COUNTRY’S TRANSITION PERIOD WITH THE EU AND OUTLINES THE IMPORTANT ASPECTS TO NOTE

Who is ‘Polymerman’?

Mike Boswell is Managing Director of UK materials distributor, Plastribution, as well as the Chairman of the British Plastic Federation’s Polymer Compounders and Distributors Group and its ‘BREXIT Committee’. ‘Polymerman’ is the title used for announcements made via his Twitter account. This column is compiled using data from PIE (Plastics Information Europe) www.plastribution. co.uk | www.pieweb.com

lthough the UK officially left the European Union at the end of January, a ‘transition agreement’ was put in place which essentially meant that it would continue to be ‘business as normal’ and that during this period the UK and the EU27 would negotiate and agree a trade agreement that would then take effect. Whilst the transition period was set to end on 31.12.20, there was an opportunity to extend the duration, however this expired at the end of June 2020 and therefore the negotiation period will end at the end of December, with or without a trade deal between the UK and the EU27. WHAT ARE THE IMPLICATIONS OF NO DEAL ON UK PLASTICS IMPORTS FROM THE EU27? The key impact of no trade deal with the EU27 will relate to the imposition import duties on plastic raw materials imported from Europe, which for most polymers will be six per cent under the UK schedule of Global Import Tariffs. WHAT ARE THE OTHER IMPLICATIONS OF THE END OF THE TRANSITION PERIOD? Irrespective of a trade deal being agreed, there will be significant changes that will impact upon the supply of plastic raw materials to UK converters. Of immediate significance will be the imposition of a hard border between the EU27 and the UK, signalling the end to the free movement of goods. In theory a movement of goods to, or from, the UK to the EU27 will require the goods to be presented at the border of the exporting region and also presented at the border of the importing country. Whilst the UK is proposing to relax the requirements for imports from the EU27 for at least six months, it is not apparent that the member states of the EU27 will allow a similar concession for imports from the UK. Since the equipment delivering goods needs to make the round trip, delays at any border will likely disrupt supply in an unpredictable manner, and this coupled with the administration expenses of preparing the required documentation,

will lead to increased direct costs. The unreliability resulting from a hard border is also likely to increase indirect costs as more inventory will need to be held in the UK side of the supply chain to ensure that material is available at the time that it is required for conversion. WHAT ABOUT REACH? UK REACh is also going to be an important issue for the UK plastics sector, as the UK Government has determined that after leaving the EU, and therefore no longer having access to European REACh, it will establish its own system for the Registration, Evaluation, Authorisation and Restriction of Chemicals that will be set up as the UK Chemicals Agency; part of the HSE. Not only will existing EU REACh registrants need to make arrangements to comply with UK REACh, but many converters who prior to 31.12.20 would have been downstream users will now become importers and also need to comply with UK REACh. Fortunately, the UK Government has put in place a 300-day period from 1.1.20 before the end of which a UK importer needs to notify the HSE. Thereafter there are deadlines to achieve full registration; these threshold quantities are likely to require the importers of polymers to achieve full registration within two years from the October 28th 2021 notification deadline. For most UK businesses in the plastics sector the implications of the 2016 Brexit referendum look set to continue for some time to come, with the very real prospect that input cost being increased as a result of a combination of logistics, regulatory and quite possibly duty costs.

For most UK businesses in the plastics sector the implications of the 2016 Brexit referendum look set to continue for some time to come, with the very real prospect that input cost being increased as a result of a combination of logistics, regulatory and quite possibly duty costs.

www.britishPLASTICS.co.uk

Tel: +44 (0)1793 827666 Email: sales@transxl.co.uk Web: www.transxl.co.uk

PLASTIC WELDING SOLUTIONS

T SA

SHEET LINES

C TI O N I S O ISFA UR

1400mm wide Amut SML Coextrusion PET sheet line

GO A L

INGENIOUSLY SIMPLE EXTRUSION WELDING

FUSION 1

Sheet Equipment

Compact and slimline:

PIPE/PROFILE

1000mm Amut PET,PP & PS sheet extrusion line

Thermoforming

THERMOFORMING

Thanks to integrated air guide

700 X 500mm Illig RV74 Vacuum Forming machine

500mm x 350mm Illig RV53 vacuum forming machine

Suspension device:

Material Handling

Effortlessly weld longer by suspending the device

PELLETISING

Controlled:

Automatically controlled air temperature

Pistol Grip Handle:

Can be mounted for onehanded welding

Rod shape

Reduced design for increased maneuverability in small spaces

Double-sided wire intake LED Light

To illuminate the welding area

For more flexibility when welding

GRANULATORS

Up to 2000kg/hr capacity Maguire WSB 2400 weight scale blender

Tel: +44 (0)1707 331111 info@welwyntoolgroup.co.uk www.welwyntoolgroup.com

EXTRUDERS

ial

Be Soc

2 x 600litre dual hopper Motan dehumidifying dryers

0 Ovesr t3o0view o e id V

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BP&R SOFTWARE GUIDE MONITORING PlantMaster BMS Vision Ltd T: 01254 662244, E: sales.bla@visionbms.com www.visionbms.com/plastics Affordable and flexible MES system for the plastics/rubber industry. Easy to use systems from a €600m company with over 30 years experience. Real-time production monitoring features wireless data units and OPC Ethernet machine connections. “Drag and drop” job scheduling supports frame/insert level family tooling plus KAN BAN. ERP system integration, SPC/SQC, Touch Screen Data Units, Machine Maintenance, Operator Tracking, Traceability, DNC, Energy Monitoring, Bar Coding, Pager Alerts.

intouch T: 01604 537100 E: enquiries@ intouchmonitoring.com www.intouchmonitoring.com Real-time production monitoring systems. Designed to be easy to use and providing affordable solutions to all sizes of businesses. Production monitoring, scheduling, reporting, data import/export, databases for parts, tools and operators, integration with other software packages. 30

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PROCESS OPTIMISATION SOFTWARE RJG Technologies Ltd Moulding Technology T: +44 (0)1733 232211 E info@rjginc.co.uk Zero Defect Moulding – What’s your target? • Cycle time reduction • Reduced scrap rates • Improved process capability • Higher yield and OEE PRO-OP™ software provides a stepby-step procedure for optimising the injection moulding process to deliver optimum quality products at the most favourable cycle time. PRO-OP™ is a server based application which, by setting an optimum moulding process, highlights weaknesses and problems in relation to part design, mould design, mould construction, moulding equipment efficiency, moulding equipment specification and material selection.The moulding process is documented with explanations for each key process parameter setting demonstrating the processing conditions and equipment contributions to the final result. PRO-OP™ is aimed at companies whose focus is quality and consistent part manufacture. PRO-OP™ supports companies by providing a documented and structured validation protocol which is recognised in the in the pharmaceutical and medical sectors.

BP&R BUYER’S GUIDE MATERIALS MASTERBATCH

colour masterbatch

ASSEMBLY HOT PLATE WELDING

eclipse

Branson Ultrasonics

158 Edinburgh Avenue, Slough, Berkshire SL1 4UE T: 01753 756675 F: 01753 551270 E: bucuk.sales@emerson.com W: www.bransoneurope.eu

COLOURS

• Polymer Specific and Universal Colour & Additive Masterbatches • Fastmatch matching service • 1mm Easysperse Micropellets to 4mm Maxipellets Find your perfect match with:

ULTRASONIC WELDING

CMY

InControl Ultrasonics Ltd (FFR Ultrasonics Ltd)

Call 01274 731 552 or email sales@eclipsecolours.com www.eclipsecolours.com

black masterbatch

PO Box 10380, Sileby, LE12 7ZX T: 01509 621992 E: enquiries@ffr-ultrasonics. co.uk W: www.ffr-ultrasonics.co.uk W: www.incontrolultrasonics. co.uk

cleaning materials

Telsonic UK Ltd

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

Black, White, Colour & Additive Masterbatch

01782 819670 sales@burgesscolours.co.uk

MATERIALS

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

Purging Compounds Release Agents Mould Maintenance www.ChemTrend.com www.UltraPurge.com

MACHINERY & EQUIPMENT ASSEMBLY

MOULD RELEASE

Unit 3 Vitrage Technical Park 27 Witney Road , Nuffield Industrial Estate, Poole, Dorset BH17 0GL T: 01202 697340 F: 01202 693674 W: www.telsonic.com Blog: telsoniccuk.wordpress.com

VIBRATION WELDING Branson Ultrasonics

158 Edinburgh Avenue, Slough, Berkshire SL1 4UE T: 01753 756675 F: 01753 551270 E: bucuk.sales@emerson.com W: www.bransoneurope.eu

CONTROL SYSTEMS AND EQUIPMENT

infrared welding

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

   

Infrared Welding Ultrasonic Welding Hot Plate Welding Heat Staking

JOINING

HIGH TECH AND HIGH PASSION.

Find your perfect joining method.

QUALITY MONITORING CONTROL Kistler Instruments Ltd

T: 01256 741550 F: 01256 741551 E: sales.uk@kistler.com W: www.kistler.com Pressure transducers and associated monitoring/control equipment for new and existing injection moulding applications.

www.frimo.com

pulse staking

SILICONE MOULDINGS Cavity pressure measurement systems and sensors for control of the injection moulding process and automatic hot-runner balancing, provides zero-defect production with 100% quality control. T: F: E: W:

01256 741550 01256 741551 sales.uk@kistler.com www.kistler.com

Technical Mouldings in

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

Silicone, FKM, EPDM, Neoprene, NBR Contact

WWW.MEADEX.CO.UK

TO ADVERTISE IN THis SPACE CONTACT MANDY O’BRIEN: 01244 952519 www.britishPLASTICS.co.uk

BP&R BUYER’S GUIDE MACHINERY & EQUIPMENT DRYERS

HEATING EQUIPMENT

HOT RUNNER SYSTEMS

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519 HEATING EQUIPMENT INDUCTION HEATING FOR PLATENS AND TOOLS MF Induction Heating

INJECTION MOULDING

MATERIALS HANDLING hopper loaders

METAL DETECTION and dosing

MOULD CHANGE

Magnetic Separation

SECONDHAND AND RECONDITIONED

MASTERMAGNETS.COM

Cooper Plastics Machinery

Metal Detection

Permanent Electrostatic Magnets Separation BOOK YOUR FREE SITE VISIT TODAY

+44(0)1527 65858

Tel: 01952 671918 Fax: 01952 608579 Email: connectors.uk@staubli.com

www.quick-mould-change.com

Wanted Rubber Manufacturing Company

As part of our ongoing strategy we are looking to aquire an additional business ideally with a current turnover of between £1-3m PA In the first instance email us on rubberukp3@rubber.today

SCREWS & BARRELS

DRYERS

www.magog.co.uk Design, Manufacture, and Refurbishment of Screws & Barrels for the Plastics and Rubber Industries. • Screw design • New manufactured Screws, Barrels, Feed Sections & Liners • Proven wear resistant specifications for screws • Nitrided and Bimetallic barrels • Refurbishment and repairs • Condition monitoring and wear checks Contact us to find out how we can help you Magog Industries Ltd, 10 Crane Mead, Ware, Hertfordshire, SG12 9PY T: +44(0)1920 465201 E: enquiries@magog.co.uk

POLYMERS

Goldcrest Engineering Technologies Ltd Unit 15 St Johns Way, St Johns Business Estate, Downham Market, Norfolk, PE38 0QQ

Unique group of engineering companies specialising in the development, design & manufacture of Granular Polymer Dehumidifying Dryers under the “Drymaster” Brand

Tel: 01366 383398 E: goldcrestengtech@gmail.com www.goldcrestengtech.co.uk

Off the shelf or made to order with very competitive pricing! Standard sizes available: 80l, 200l, 420l, 830l. Contact us today on 01827 265800 or visit www.summitsystems.co.uk Prices start from £428 10% reduction with offer code:

BPR18 TO ADVERTISE IN THis SPACE CONTACT MANDY O’BRIEN: 01244 952519

- We buy / sell all makes / age / sizes of Plastic Injection Moulding Machinery & Ancillaries equipment. - We also buy redundant, nonrunners & faulty machinery. - Machinery repair and maintenance services available. T: 01925 596170 M: 07838138342 E: info@dtlmachinery.co.uk E: douglastrading@gmail.com

TransXL International Ltd

Plastics Processing Machinery Bought & Sold, Thornhill, South Marston, Wiltshire SN3 4TA T: 01793 827666 F: 01793 823826 E: sales@transxl.co.uk W: www.transxl.co.uk

FILTRATION ALUMINIUM MATERIAL STORAGE BINS

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

8 Lyall Court, Flitwick, Bedfordshire MK45 1UX T: 01525 719850 E: Cooperplastics@gmail.com W: www.cooperplastics.co.uk Extruders, water baths, haul-offs, fly knife cutters, conveyors/tip tables, in-line punches, coilers etc. New and used. Repairs, servicing or rebuilds. UK agent for Lyons Electronics.

DTL Machinery UK

TO ADVERTISE HERE CONTACT MANDY O’BRIEN ON 01244 952519 RUBBER

Unit 5, Martindale, Hawks Green, Cannock, Staffs, WS11 7XN Replacement Coils New platens T: 01543 570642 E: sales@mfinduction.com W: www.mfinduction.com

www.britishPLASTICS.co.uk

Die-Sep mould separators & tippers improve tool room efficiency because they: • Eliminate the need for pry bars and

hammers to open and close moulds • Eliminate jamming of leader pins and bushings • Eliminate damage to parting line and mold • Eliminate repetitive injury to wrists, elbows, shoulders and back • Increase safety, efficiency and morale! T: 01.262.767.9751 E: sales@diesep.com www.diesep.com

BP&R BUYER’S GUIDE MACHINERY & EQUIPMENT second hand & re-conditioned

BUSINESS FOR SALE

TESTING EQUIPMENT

Buying, Selling, Merging? Whatever your business needs, Richmond Capital Partners are the industry experts with a proven track record of guiding acquirers or sellers through the process of buying, selling and merging. Contact Paul Holohan in complete confidence on 07798 530684

Gammadot Rheology Testing & Consultancy Services

Refurbished machines with fault and leak free guarantee.

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

richmondcapitalpartners.com

We buy & sell all manner of plasscs equipment. Visit our workshop in Wellingborough, Northants. 01933 272747

sales@stvmachinery.co.uk www.stvmachinery.co.uk

‘USED INJECTION MOULDING MACHINERY DEALERS’

Single Machines to whole plants purchased Tel: David 07540 633552 info@plasticinvestments.co.uk www.plasticinvestments.co.uk

thermocouples

for sale

Ultrasonic Plastic Welders New & Used

For Sale &

Wanted

Branson - Mecasonic - Telsonic

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

Sonotrodes (Horns) all Frequencies Fixtures, Repairs, Service, Parts Sub-Contract Welding, Hire & Consultancy

Tel; 01258 459257 Tel; 07730 413197

als.ultrasonics@gmail.com www.als-ultrasonics.co.uk

SERVICES

Unit 5C, Leaton Industrial Estate, Bomere Heath, Shrewsbury, Shropshire, SY4 3AP T: 01939 291677 E: enquiries@gammadot.com W: www.gammadot.com Providing independant testing solutions to all your quality control, failure analysis & flow simulation data needs

HARDNESS - IRHD AND SHORE MAPRA Technik Co — BAREISS

For Bareiss of Germany IRHD & SHORE hardness testers, Abrasion & Rebound testers. T: 020 8508 4207 F: 020 8502 5107 E: info@mapra.co.uk W: www.mapra.co.uk

INSPECTION & MEASUREMENT

MAPRA Technik Co – DOSS

MARCEL AUBERT – KAFER

For DOSS visual solution of Italy –Inspection & sorting machines for O’rings, Seals, Gaskets. T: 020 8508 4207 F: 020 8502 5107 E: info@mapra.co.uk W: www.mapra.co.uk

PRINTERS TESTING/CONSULTANCY

TRAINING

PRINTERS OF PLASTIC MOULDINGS Total Print Ltd

Specialist Pad Printers Station Road, Gedney Hill, Lincolnshire PE12 0NP T: 01406 330122 F: 01406 330123 E: info@totalprintltd.com W: www.totalprintltd.com Sub-Contract Pad Printers to the Plastics Industry

COMPONENT PRINTERS TAMPO.SCREEN.FOIL

MOULDFLOW ANALYSIS

SOFTWARE

Contour Marking Co Ltd Albert house, Gledrid Industrial Park, Chirk ,Wrexham, LL14 5DG T: 01691 770093 F: 01691 770023 Sub Contract Tampo, Screen & Foil Printing to the plastic moulding industry E: sales@contourmarking.com W: www.contourmarking.com

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

TO ADVERTISE IN THis SPACE CONTACT MANDY O’BRIEN: 01244 952519 www.britishPLASTICS.co.uk

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NEWS FROM THE FRONTLINE

IN THE LATEST INSTALMENT OF HIS EXCLUSIVE COLUMN FOR BP&R, DIRECTOR-GENERAL OF THE BPF, PHILIP LAW, EXPRESSES HIS JOY AT RECEIVING A SPECIAL THANKS FROM A GOVERNMENT MINISTER PRAISING THE EFFORTS OF THE PLASTICS INDUSTRY DURING THE PANDEMIC, REVIEWS THE PLASTICS PACKAGING TAX AND LOOKS AT E-LEARNING.

t’s never easy to attract the attention of a Government Minister. With their duties as constituency MPs, their work for their Party and their Departmental responsibilities, it adds up to a formidable workload, if they approach it diligently of course. Add to this the enormous distraction of Brexit, which washes into every Department, it makes for enormous distractions. And so it was that a broad smile broke out on my face when I received a letter from Alok Sharma, Secretary of State for Business, Energy and Industrial Strategy, praising the manufacturing sector for its contribution during the Covid-19 crisis and specifically referencing the plastics industry. He referred to the “resilience” of manufacturing during this period and, I have to say, that “resilience” is an understatement, as not only did we have to deal with the impact of Covid-19 and the uncertainty of Brexit, but we also had the ‘war against plastics’ on our backs. The fact we have so far survived in the way we have is nothing short of miraculous. PACKAGING TAX The Treasury published its response to Consultation submissions on the plastics packaging tax and I am pleased to say that they were convinced of our arguments to protect the competitiveness of British manufacturers. But more dialogue with the Treasury and indeed a submission to a further, ‘technical consultation’, will be necessary before the dust settles on this measure. Outstanding issues which need to be discussed with the Treasury are the shortfalls in UK recycling capacity and the regulatory barriers in the way of incorporating plastics into some packaging products.

KEY CONTRIBUTORS We have just published an infographic document bringing out some key contributions in the industry’s fight against Covid. The UK plastics industry was asked to supply 50,000 bottles for hand sanitiser to the NHS per week. It also had the capacity to deliver over three million face visors to the NHS per week. Demand for clinical waste sacks has increased by 170 per cent since Covid began spreading here. FEET ON SOLID GROUND The key thing is to keep moving forward, keeping your feet on solid ground. This is why the BPF continues to introduce a string of initiatives, the latest being the publication of e-Learning courses. Long in the planning we launched our e-Learning platform in mid-November under the headline of polymercourses.com. The first course available is ‘Sustainable Plastic Packaging The fundamentals of Good Design’. Normally priced at £120, we allowed the first two hundred places to be taken up free of charge. The course, which takes between one hour and 90 minutes to complete, was quickly overrun with applicants. It counts towards continuing professional development. FINAL WORD I cannot put down my pen without reference to the departure of Leanne Taylor, Group Editor and Head of Content for Plastics at Rapid News. She has been a great editor for BP&R and contributed very strongly to the UK plastics industry’s communications and overall presentation. Through ‘Women in Plastics’ she has done more than anyone to highlight the crucial role which women can play at the top of our industry. Very best wishes to Leanne for the future. www.bpf.co.uk

He referred to the “resilience” of manufacturing during this period and, I have to say, that “resilience” is an understatement, as not only did we have to deal with the impact of Covid-19 and the uncertainty of Brexit, but we also had the ‘war against plastics’ on our backs. The fact we have so far survived in the way we have is nothing short of miraculous.

www.britishPLASTICS.co.uk

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