BP&R September 2019 by BP&R Magazine

British Plastics

and Rubber

bp&r SEPT 2019

IT’S OVER FOR SHORT SHOTS Optimising both process and quality in injection moulding

THE UK AT K 2019 Seeking out new opportunities offered by the world’s leading trade show

WELL HANDLED A new carbon black handling system provides multiple benefits

editor’s letter

Blazing a Trail

www.britishplastics.co.uk head of content: Leanne Taylor

T: +44 (0) 1244 952 371 E: leanne.taylor@rapidnews.com Assistant Editor: GRACE NOLAN

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Assistant Editor: Tom Walker

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s far as reputations go, the one that precedes the triennial K fair in Düsseldorf is one of an event that blazes a trail, brings the entire plastics industry together and stirs up creativity and innovation in equal measure – whether it be through the products on display or the very stands on which they are displayed. And the fair this year is unlikely to be any different. With such unprecedented change affecting the industry on so many levels, attendees of K will go to the show expecting new ideas, solutions and concepts that will make tangible difference to not only their businesses, but the world in which we live. As this is our special on-site edition of BP&R, with multiple copies distributed at the show for visitors, the issue places great emphasis on what the UK will be offering out at the show. From our special supplement starting on page 33 highlighting some of the most interesting news from UK exhibitors, through to Mike Boswell’s specialedition column looking at how the trends at the fair will impact polymer prices, and Philip Law’s article looking at the preparation and work that the BPF is putting into the fair – this issue serves to highlight the strength of our industry and the knowledge and expertise that goes with it.

The entire BP&R team will be out at K, joined of course by colleagues from our sister title, EPPM, as well as representatives from our very own UK plastics show, Interplas. When we’re not busy bringing you the latest news from the show floor, we’ll be located on our stand, A28 in Hall 5, as part of the British Pavilion, hoping to meet as many of you as we can. So, if you’re attending, we look forward to seeing you in Germany, and if not, then we hope you like this special edition. Enjoy the issue. Leanne Taylor, head of content

As far as reputations go, the one that proceeds the triennial K fair in DÜsseldorf is one of an event that blazes a trail, brings the entire industry together and stirs up creativity and innovation in equal measure.

the big story

AS IT CELEBRATES 40 YEARS IN BUSINESS IN 2019, PLASTICS RAW MATERIALS DISTRIBUTOR, PLASTRIBUTION, BELIEVES THE FOUR PILLARS SUPPORTING ITS COMMITMENT TO A SUSTAINABLE FUTURE ARE WHAT HAVE, AND WILL CONTINUE TO, UNDERPIN ITS SUCCESS. LEANNE TAYLOR SPOKE TO THE COMPANY’S COMMERCIAL DIRECTOR, KATHERINE WHITE, ABOUT THE STRATEGY IN MORE DETAIL.

tructuring its business strategy around four key pillars has given Plastribution a set of visions, values and measures that underpin every aspect of the company, according to Katherine White, Commercial Director. “From longterm strategic planning to individual purchasing and sales transactions, the pledges we make in each of these four areas allow us to focus on the sustainable growth and development of the business,” she explained. Where for many sustainability applies to a specific area of a business or company, Plastribution has used the term across every part of its operation, a decision it says has enabled it to maintain a clear focus when implementing new plans and driving change. “These pledges are ongoing and demonstrated at every level of the business,” White added. ECONOMIC SUSTAINABILITY Outlining each of the pillars in more detail, White started with the economic aspect of sustainable growth at Plastribution. Where this is concerned, she explained, the relationships the company has with its stakeholders – from customers and suppliers through to employees – are crucial. “The model is based on the relationship Plastribution has with its parent company, the Itochu Corporation, which promotes economic security, as well as the formulation of business strategies based on long-term growth and profitability rather than short-term returns,” she explained. This long-term vision has given Plastribution the flexibility to capitalise on opportunities outside of the company’s traditional core markets, however, White said that the company recognises that adaptation in the ‘here and now’ is also crucial to meet the needs of a changing market. “As the industry develops and changes, we acknowledge we also need to adapt to meet the changing demands of customers and suppliers, we just ensure that this doesn’t compromise our core values and vision,” she continued. SUSTAINABLE COMMUNITY Outside of the company’s headquarters in Ashby, Leicestershire, White told me how Plastribution’s approach to increasing the sustainability and longevity of the UK polymer industry as a whole is another key pillar of its strategy. “We see that our own success as a company is linked to the wider UK polymer industry,” she explained. “As individuals and as a company, we seek to be proactive in promoting the UK polymer industry by being members of industry

bodies, such as the BPF, as well as participating in events and running initiatives.” One of these initiatives is Plastribution’s provision of free technical and polymer supply chain training, which provides up-to-date market information that enables its customers to make informed decision on polymer purchasing. It has also developed new purchasing models that allow customers to reduce stock and reduce supply risks, as in the case with the implications of a no-deal Brexit and the firm’s ongoing ‘Brexit Breakfast’ briefing events. SUSTAINABLE STAFF White explained that where Plastribution recognises its dependence on staff for its success and growth, its workforce makes another pillar of the company’s strategy. Through personal development and skills training, the company says it aims to provide a platform for individual and team development, as well as encouraging new people to join the industry – for both the health of the company and the wider sector. “The company is committed to bringing new people into the industry through national training and apprenticeship schemes, but also in-house training programmes,” White explained. “It is also committed to the upskilling of staff and the management team by encouraging self-learning, on the job training, coaching and mentoring, allowing and encouraging time and financial resources to be spent on these critical tasks.” ENVIRONMENTAL SUSTAINABILITY Finally, and perhaps most expectedly given the current climate, White reinforced the importance that Plastribution places on environmental sustainability, both in and outside of its own operation. “By recognising that there are serious environmental issues associated with the increasing use of plastics, we are participating in industry-led initiatives that seek to deal with these issues,” White continued. “We’ll shortly be launching the industry’s first ‘sustainable polymer portfolio’, something truly innovative that we’re really excited about. Over the last 40 years we have worked hard to innovate across our product portfolio and so innovation, too, is a crucial aspect of our strategy as we look to the next 40 years and beyond.”

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SEPT 2019

on the cover

IV DECADES, 4 PILLARS As it celebrates 40 years in business in 2019, plastics raw materials distributor, Plastribution, believes the four pillars supporting its commitment to a sustainable future are what have, and will continue to, underpin its success. Leanne Taylor spoke to the company’s Commercial Director, Katherine White, about the strategy in detail. SEE PAGE 4

Editor’s Letter BLAZING A TRAIL

Feature

COME TOGETHER The UK plastics industry has united to support flagship trade show, Interplas, with demand for space increasing despite turbulent political and market conditions. To mark one year to go until the event, BP&R highlights why the show is a ‘must attend’ event for plastics manufacturers and asks the sector’s leading players why they want to return in 2020.

Feature

IT’S OVER FOR SHORT SHOTS Ahead of the global launch of an exclusive new whitepaper at the upcoming K Show, Jim Vaughan, Managing Director and Regional Head of Northern Europe for the Kistler Group, writes for BP&R on how the publication is a crucial tool for optimising both process and quality in the injection moulding process.

IN THIS ISSUE

THE UK AT K 2019 Thanks to specialist machinery and materials manufacturers through to experienced consultants and service providers, the UK holds a strong position in the global plastics industry. Exhibitors from across the country will be taking their expertise to K Show, seeking new opportunities from the huge potential offered by the world’s leading trade show for the sector. BP&R looks at what visitors can expect to see.

08 INDUSTRY NEWS

SPECIAL PREVIEW

Feature

ON TOP FORM When it comes to thermoformed packaging, choice of manufacturer is key. BP&R’s Tom Walker spoke to Managing Director of Leeds Vacuum Formers, Nigel Coates, about sustainability, machinery investments and why size matters.

Feature

WELL HANDLED When Manchester-based producer of black masterbatch, Hubron International, needed a new carbon black handling system, it approached solids handling equipment provider, Ajax Equipment. BP&R looks at the details of the project and the benefits of the new installation.

19 INJECTION MOULDING 27 POLYMERS AND COMPOUNDS 45 POLYMERMAN - K SPECIAL 47 THERMOFORMING 51 TPES 55 RECLAMATION AND RECYCLING 59 MACHINERY 63 MATERIALS 67 BUYERS’ GUIDE 67 SOFTWARE 70 NEWS FROM THE FRONTLINE

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INDUSTRY | NEWS Matt Forde announced as speaker for the 2019 BPF Annual Dinner The British Plastics Federation (BPF) has announced that comedian and TV host, Matt Forde, will be the after-dinner speaker for the association’s 2019 Annual Dinner. A former political advisor and now a comedian, radio and TV host, he presents ‘Matt Forde’s Sports Party’ and co-hosts ‘The Warm Up’ on TalkSport. A writer for ‘Russell Howard’s Good News’, he has also worked on ‘8 Out of 10 Cats’ and ‘Stand Up for the Week’.

His live show, ‘The Political Party with Matt Forde’, mixes topical stand-up and political debate and has featured some of the most colourful characters in politics, including Nigel Farage, Alistair Campbell and Michael Fabricant. The BPF’s 2019 dinner is expected to attract over 500 attendees from across the plastics industry and will take place on 10 October at the Royal Lancaster London Hotel.

Athlone Institute of Technology’s polymer gateway awarded over €1.1 million in funding

Technology (APT) and Connected Media Application, Design and Delivery (COMAND). APT, which provides polymer technology solutions for companies in the medical, composite, recycling and pharmaceutical sectors and is housed within the Institute’s Materials Research department, has been awarded the bulk of the funding, over €970,000 (approx. £879,000 GBP). This will be used

Athlone Institute of Technology (AIT) has been awarded €1.137million (approx. £1.03million GBP) in Enterprise Ireland funding to purchase highly specialist equipment for its two technology gateways, Applied Polymer

Representatives from the Applied Polymer Technology (APT) division at AIT

MATT FORDE’S LIVE SHOW HAS FEATURED SOME OF THE MOST COLOURFUL CHARACTERS IN POLITICS”

Matt Forde

RECEIVING THIS FUNDING IS A HUGE ENDORSEMENT OF THE WORK THAT WE’RE DOING”

for the purchase of seven pieces of highly specialised equipment, including a 3D scanner, micro moulder and a freeformer machine, which will be the first of its kind in the Republic of Ireland. The equipment approved for funding is intended for extremely advanced applications, and Athlone Institute of Technology says its purchase will help it better serve the needs of Ireland’s €2 billion plastics industry (approx. £1.8bn GBP), particularly in regard to upskilling, research and development techniques and providing world-class consultancy to companies. Dr Noel Gately, APT Technology Gateway Manager, said: “Receiving this funding is a huge endorsement of the work that we’re doing and will enable us to support companies interested in trying out new technologies, all of which will enable their own innovation agendas. “Our fully trained staff have decades of experience in R&D for the polymer industry and are there to help companies promote their research. On top of that, this positions Athlone Institute of Technology to help upskill companies, whether that be through short-term training courses, master’s degrees, or PhD level where they feel there is a need or a gap in their knowledge.”

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The golf day raised 4625 for Midlands Air Ambulance

Arburg and Partners charity event raises £4625 for Midlands Air Ambulance A combined golf and charity event organised by a group of UK plastics industry partners has raised £4625 for Midlands Air Ambulance. The Arburg and Partners twoday event, held on 24 and 25 July, was attended by 77 injection moulding professionals and combined networking, golf and a charity auction. Attendees were addressed by guest speaker, Neil ‘Razor’ Ruddock, who entertained with some of his sporting legacy achievements and highlights from his time as a professional footballer. Mark Lawson, co-organiser and owner of specialist recruitment company, Sierra 57 Consult, said: “The event was a huge success this year. Next year’s aim is to have

NEXT YEAR’S AIM IS TO HAVE 100 ATTENDEES FOR BOTH THE ‘GUEST SPEAKER’ EVENING AND GOLF DAY AND INCREASE THE AMOUNT RAISED FOR CHARITY” 100 attendees for both the ‘guest speaker’ evening and golf day, and increase the amount raised for charity.” Roy Fowler, of UPM Conveyors

and an Arburg Partner for the event, said that the occasion was “an example of the camaraderie that has long been a hallmark of the UK plastics industry.”

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Clariant and SABIC suspend negotiations Clariant and Sabic have agreed to temporarily suspend the discussions on the intended business combination known as ‘High Performance Materials’ (HPM), consisting of Clariant’s additives and high-value masterbatches and

parts of Sabic’s specialties business. The parties say that the decision to temporarily suspend the negotiations is in the best interests of the respective shareholders of both companies, citing “current market conditions.” Clariant will continue with the divestment of its pigments business as part of the portfolio upgrade it

announced in September 2018 and it also intends to divest its entire masterbatches business, including both standard and high-value masterbatches. These divestments are expected to be concluded unchanged by the end of 2020, with proceeds used to invest in innovations within its core business areas.

Irish student wins Google Science Fair’s ‘Grand Prize’ A student from Ireland has been awarded the ‘Grand Prize’ in the 2019 edition of Google’s Science Fair for his solution to extract microplastics from waste water. Fionn Ferreira, from West Cork, invented a method for removing microplastics by using oil added to a suspension containing a known concentration of microplastics, before adding magnetite powder. The resulting microplastic containing ferro-fluid is removed using strong magnets. Mariette DiChristina, Editor-inChief of Scientific American and the chief judge for the competition, said: “We praise Fionn for his tenacity and dedication to solving an important environmental problem, which embodies the spirit of exploration.” Google recently welcomed 24 finalists from 14 different countries to its headquarters for the awards, with prizes given for a range of ideas tackling issues across sustainability, healthcare and accessibility. As the Grand Prize winner, Ferreira will receive $50,000 (approx. £41,000 GBP) in scholarship funding, intended to further his education. Fionn Ferreira

IAC in Elmdon, UK

IAC Group expands presence in the UK International Automotive Components (IAC Group), a global supplier of automotive components and systems, has announced that it will increase its presence in the UK by expanding its headline manufacturing facility in in Elmdon, West Midlands. The facility is strategically located close to the production site of Jaguar Land Rover (JLR) and will be solely used to service the long-time customer. IAC has experienced growth through supplying to multiple models of JLR’s MLA platform, which the expanded facility will be used to produce. The site will be used for manufacturing, assembly, and sequencing, in addition to housing certain centralised UK-based functions such as engineering, programme management, commercial, finance and IT. To accompany the expansion, the company plans to invest in

IAC views the UK as a strategic market, and we look forward to continuing our partnership with JLR long into the future.” state-of-the-art, highly automated process manufacturing for the site. Manfred Gingl, CEO of IAC Group, said: “We are a customercentric company, which is why it was an easy decision for us to expand our operations near our customer’s production sites. IAC views the UK as a strategic market, and we look forward to continuing our partnership with JLR long into the future.” IAC currently supplies components and interior trim to Land Rover and Range Rover models in the UK. The company anticipates full production at the site in 2021 and will create an additional 400 jobs in the region.

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Europe faces challenges in meeting plastic bottle recovery target - ICIS The European recycling industry is going to miss a 2025 target for recycling PET bottles unless there is a reversal of the slowing growth rates in recycling, according to a new study by ICIS. The study also found evidence that bottle-deposit schemes are working better as an incentive than market prices for recycled material. The report found the PET bottle collection rate in Western Europe has risen from 58 per cent in 2016 to 63 per cent in 2018 and is projected to reach 65 per cent in 2019. Under the European Parliament Single-use Plastics Directive, the industry is required to reach recovery rates of 77 per cent by 2025 and 90 per cent by 2029, but the collection volume growth rate is currently falling.

ICIS estimates that the volume of collected material will need to increase by seven per cent per annum if the 2029 target is to be met. Helen McGeough, ICIS Senior Analyst, said: “The rise in demand for rPET began early on in 2018 as supply issues for virgin PET resin carried over from the end of 2017. This pushed up demand from sectors that could easily use either feedstock. “This in turn pushed up prices, as supply was constrained, since collection activity did not increase

in line with demand. The drive for food-grade rPET came later in 2018, once the SUP Directive was passed.” She continued: “Despite the boost in demand for rPET, collection failed to match those growth rates, reaching 2.1 million tonnes in 2018, just 2.4 per cent growth on 2017 volumes. Tight supply saw PET bale prices rise 20 per cent in 2018, compounded by the growth in reclamation capacity during the year that expanded to meet the downstream demand for rPET products.”

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Sodick Europe opens new UK headquarters Sodick has officially opened its UK headquarters in Warwick. Kenichi Furukawa, President of Sodick, and CEO, Peter Capp, broke traditional sake barrels at the opening ceremony, to bring good fortune to the enterprise. The 4,200 square metre site has been designed with expansion in mind, and is situated in an area with additional space for future growth at a later date. Sodick says one of the key advantages of the building is its temperature-controlled showroom, with generous space for demonstrations, as well as extensive training facilities for customers and dealers. In addition to Sodick’s latest range of EDM technology, the new building is also showcasing the company’s recently-announced plastic injection moulding machines and its new milling machine, both of which have seen specialist additional new staff on site. There is also a dedicated production area for the OPM250L additive manufacturing and milling machinery centre.

Aerial view of the new building

IN ADDITION TO SODICK’S LATEST RANGE OF EDM TECHNOLOGY, THE NEW BUILDING IS ALSO SHOWCASING THE COMPANY’S RECENTLYANNOUNCED PLASTIC INJECTION MOULDING MACHINES.”

Sky Ocean Ventures invests in ten innovative UK businesses fighting plastic waste Sky Ocean Ventures has teamed up with the Government to invest in ten UK companies that have identified innovative solutions to solving the ocean plastic crisis. The ideas range from biodegradable water bottles and packaging made from seaweed, right though to a way of reducing the plastic microfibre waste that comes from clothes, by developing garments that grow with children. Launched in March 2019, Sky Ocean Ventures is a £25million impact investment fund committed to accelerating young companies and entrepreneurs who are developing idea to help stop plastic waste. It is part of Sky’s ‘Bigger Picture’ initiative and is the solutions arm of the Sky Ocean Rescue campaign, which shines a light on the issues that affect ocean health. This year, Sky Ocean Ventures and Innovate UK announced a £6 million joint funding commitment in the global battle against plastic pollution. The recently-announced ten UK companies are the first to be funded under the commitment.

Jeremy Darroch, Group Chief Executive at Sky, said: “At Sky we recognise that we have a responsibility beyond our business. That’s why we’re supporting these ten innovators through Sky Ocean Ventures, the impact investment fund we set up as part of our commitment to help create a better and plastic-free future for our oceans.” Business Secretary, Andrea Leadsom, said: “Trailblazing UK businesses are giving us all the choice to buy more sustainable clothing, packaging and cosmetics that are better for our environment. Consumers have shown they are ‘keen for green’ and we’re committed to championing those innovative companies that lead the way in this, protecting the planet, while at the same time opening up huge opportunities for the UK economy.” The first investment was awarded to Naturbeads, a company working to manufacture a replacement to microbeads. The other nine companies receiving funding are Bagboard, Blue Green Vision, Choose Water, DAME, Flexi-Hex, HD Wool, Oceanium, Petit Pli, and one biotech company that is not disclosing its work until publication of its scientific discovery later this year.

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www.ultrapolymers.com | Your partner from design to production The Moulton archive will soon be accessible to the public (image via Wiltshire Council)

Archives of pioneering rubber manufacturers to open to the public Visitors from across the UK and beyond will soon be able delve into an important part of the county’s rubber manufacturing history, thanks to a national grant. The Wiltshire and Swindon History Centre (WSHC) has secured a National Archives grant of £39,000 to make the ‘Moulton Archive’ accessible to the public. The Moulton Archive, which is deposited at the WSHC, contains the important business archives of early pioneering rubber manufacturers, Spencer Moulton, dating from 18481956, and the business, estate and personal archives of inventor and entrepreneur, Dr Alex Moulton, dating from the 19th century to the start of the 21st century. Stephen Moulton was a friend and agent of Charles Goodyear. His work led to the growth of the rubber industry and had a far-reaching impact upon the industrial economy of the UK.

The west of Wiltshire was the birthplace of the modern British rubber industry, which made significant contributions to industrialisation and engineering.”

Later, Dr Alex Moulton inherited his family’s inventive spirit and his award-winning inventions include the revolutionary small-wheeled Moulton bicycle and a suspension system for the iconic Mini car. Richard Clewer, Wiltshire Council Cabinet Member for Heritage, said: “We are pleased that the National Archives and the Moulton Trustees are helping us to open up this important archive to the public. “The west of Wiltshire was the birthplace of the modern

British rubber industry, which made significant contributions to industrialisation and engineering. I am especially pleased that the public will also be able learn about the life of Dr Alex Moulton, whose work highlights the innovative and entrepreneurial spirit that has emerged from Wiltshire, a legacy that continues today.” It is expected that the project to make the Moulton Archive available to the public will take about 18 months.

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Going further with Experience. Passion. Innovation. ENGEL stands for “Experience. Passion. Innovation.” It is not only at the K show that we have put that claim to the test – it is something we do every single day, with our experience laying the foundation for revolutionary ideas. Drawing on our passion for injection moulding machine manufacturing, we work to engineer pioneering solutions to make our customers’ production processes even smarter, more sustainable and more successful. See ENGEL’s impressive range of products for yourself at K: hall 15, stand C58

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T HE UK PLASTICS INDUSTRY HAS UNITED TO SUPPORT FLAGSHIP TRADE SHOW, INTERPLAS, WITH DEMAND FOR SPACE INCREASING DESPITE TURBULENT POLITICAL AND MARKET CONDITIONS. TO MARK ONE YEAR TO GO UNTIL THE EVENT, BP&R HIGHLIGHTS WHY THE SHOW IS A ‘MUST ATTEND’ EVENT FOR PLASTICS MANUFACTURERS AND ASKS THE SECTOR’S LEADING PLAYERS WHY THEY WANT TO RETURN IN 2020.

Networking. New business opportunities. Answers to manufacturing challenges. Better business prospects. These are all reasons that plastics industry professionals attend Interplas every three years and why the show is growing, strengthening and advancing with each cycle. In spite of the wider economic and market turbulence experienced by the global plastics industry, the UK market is showing resilience. Indeed, a huge surge in demand from exhibitors to be part of Interplas in 2020 has led to the addition of an entire second hall at Birmingham’s NEC for the first time in 15 years, as companies capitalise on the opportunity to showcase how the latest machinery, materials and services can address the needs of a market operating in a rapidly changing environment. Colin Tirel, Managing Director at Arburg Ltd, said: “Arburg Ltd is pleased to confirm that we are booked to exhibit at the forthcoming Interplas show in 2020. We are looking forward to meeting with, and discussing, customers’ requirements during the show. I am certainly hoping that the show will echo the positive experiences we had as exhibitors at the previous two shows.” MORE PRODUCTS TO SEE In order to provide visitors with an experience that enables them to not only watch live demonstrations, but also to compare and contrast machines, ask questions and undertake research, several companies exhibiting at Interplas 2020 will bring expanded product ranges to the show. Kevin Horne, Managing Director of Renmar Plastics Machinery, said: “We have a number of additional lines, such as shredders and robots, along with a new location on the show floor, which will give us the space to show them to the numerous visitors expected to attend. “In terms of the market, we have not seen a decline in enquiries or orders despite the political turmoil over Brexit. In fact, quite the reverse, with a strong growth in the recycling and automation areas of the business. As a result, we will be showing more equipment than ever next year.” LATEST INNOVATIONS Innovation is crucial as the industry evolves to accommodate the changing requirements of the market. It goes without saying, therefore, that innovation will continue to play a key part at Interplas 2020, with the return of the ‘Interplas Innovation Award’ giving visitors the opportunity to identify the cutting-edge technologies demonstrated on the show floor that will enable them to get ahead.

I am sure Interplas will be a well-attended platform for our amazing industry to pull together and show how we have developed through this challenging time.” Mike Jordan, Managing Director of Summit Systems, said: “It will be great to exhibit some of the innovation that has developed in the past two-to-three years, from connectivity to improved processes and recycling techniques. I am sure Interplas will be a well-attended platform for our amazing industry to pull together and show how we have developed through this challenging time.” ENHANCED FEATURES, KEY SPEAKERS To reflect sustainability and the importance of moving to a more circular economy, Interplas will have a dedicated focus on this theme. Incorporating a dedicated guide and stand markers, visitors will be able to easily identify the companies offering insight and experience that can help them achieve their sustainability goals, whether it be with machinery, materials or services. This will be complemented by the ‘sustainability stage’, a dedicated conference theatre that will host three full days of free-to-attend presentations, panel discussions and Q&A forums where experts will give tailored insight to the ways in which the UK plastics industry can lead the way in sustainable manufacturing, recycling and resource use. Additionally, there will be a brand-new focus on extrusion machinery, materials and associated technologies, after a surge in demand from exhibitors in this area. To enhance a visit with further insight and information, a dedicated ‘extrusion stage’ will provide end users in the UK with a three-day introductory programme giving a unique opportunity to discover the latest machinery, materials and methods for efficient and economic processing, as well as end-of-life considerations. The main stage will return in 2020 and continue to offer world-leading content from some of biggest names from sectors such as automotive, packaging and medical, as well as industry experts offering insights, opportunities and advice on how to work together as markets, trends and regulations continue to change. Interplas 2020 will take place 29th September – 1st October at the National Exhibition Centre (NEC), Birmingham, UK. For more information, visit the website at www.interplasuk.com.

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Machine calibration is becoming increasingly popular, says Arburg Ltd

More Arburg UK customers turn to machine calibration in 2019 Arburg Ltd has said that its machine calibration service is becoming increasingly popular, with it being requested and used by a growing number of UK and Irish customers. The company says the service has the benefit that a professionallycalibrated machine is returned to the manufacturer’s tolerances, meaning it will then operate more reliably, with greater confidence of repeatability, producing fewer part non-conformities.

Meech’s air technology helps boost efficiency and reduce waste Paul Norman Plastics (PNP) has recently installed a Meech energy saving air curtain to reduce waste and boost production on one of its injection moulding machines. The firm, based in Stroud, Gloucestershire, previously used a simple air blast system to help items detach from the injection mould tool but found that it needed a more efficient solution. “We initially used a simple air blast system to help items detach from the injection mould tool. However, when the moulded items are very small and light, they would be pushed off into different directions and wouldn’t fall uniformly into the collecting bins, sometimes missing the bins altogether,” explained Nigel Brammar, Business Development Manager.

Robin Hambrook, Service Manager for Arburg Ltd, explained: “Loadbearing parts are mechanical and they wear and electronics parts age and the characteristics change. “The purpose of calibration is to bring the machine back to the manufacturer’s original specification so that the setting values you used the day you bought it are still valid one, three, or even ten years later.” A standard calibration for hydraulic machines will return the oil pump and servo valves to the manufacturer’s standard, and, in addition, can also check the stroke transducers. For electric machines, the service

“Not only did this increase waste and disrupt the production process, the air systems themselves were quite noisy and uneconomical. We were on the lookout for a more efficient solution and that’s where Meech comes in. The efficiency, compact size, and reduced energy consumption ticked all the boxes for us, and we were keen to get one installed on to one of our injection moulding machines to test its performance,” he added. Due to their size and shape, the Meech air curtains were able to be fixed directly onto PNP’s moulding tools, allowing them to be positioned over the mould cavities with minimal separation. “The design of the air curtains allows ambient air to be sucked into the compressed air flow at ratios of around 25:1, meaning Meech’s air curtains are more economical compared to our previous air blast

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calibrates the clamp and injection force, which are controlled by electric servo motors. Arburg provides the calibration service in-house and says it is that only supplier capable of carrying out the service “properly and to the correct standards” on Arburg machines. Hambrook continued: “Third party suppliers may claim to be able to calibrate an Arburg, but they do not have access to the machine computer with our operating system, so they simply cannot calibrate effectively. “They will not have access to the engineer’s page on the machine’s in-built programme that’s required to carry out the calibration, which can only be accessed using an authorised Arburg engineer’s service access card.” The advantage of regular calibration, Hambrook added, is that a customer receives documented results over a period of time that builds up a picture of the suboptimal operations. “This trend can give customers a view on potential future failures and, like predictive maintenance, the company can schedule a replacement part before it fails, and they incur downtime,” he concluded.

equipment,” continued Brammar. The initial trial of the air curtain on PNP’s moulding machines has led to a “marked improvement in productivity”, according to Iain Cameron, Marketing Director at Meech. “We’re delighted with the results they’ve seen and that they are looking to use more of Meech’s air curtains to help with the productivity of other injection moulding tools,” Cameron added. Meech Air Curtain

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celebrating 180 years

Pentagon Plastics Group Ltd purchases additional 12,000 sq ft freehold

Furniture manufacturer invests in Engel for in-house component production Workplace furniture designer and manufacturer, Herman Miller, has invested in two injection moulding machines from Engel as it moves production of key components to its UK facility. The US-owned company, which has its international base in Melksham, Wiltshire, says the purchase of the Victory 650/120 Tech tie-bar-less machines came after identifying a need to become more reactive to production demand, as well as reducing warehouse stock and shipping costs. It needed an easily-accessible machine with low energy usage, low noise, a side-loading option, magnetic clamping, quick connection of services and globally available components and customer support.

RJG releases new small-size cavity pressure sensor RJG has released a new 250lb (approx. 113kg), six-millimetre cavity pressure sensor, the smallest injection moulding pressure sensor of its kind. The sensor is ideal for high cavitation moulds with small, tightly packed ejector pins, allowing users to measure cavity pressure in order to improve quality and reduce costs. RJG says it is a robust, indirect pressure sensor that works in conjunction with the eDart System to assist moulders in diagnosing processes and automatically sorting suspect parts. The six-millimetre sensor head

“Engel best met the requirements and were able to offer most of our requests as standard options,” commented Martin Waller, Head of Engineering at Herman Miller. “Their tie-bar-less machines offered us the required platen size within a reduced footprint of the machine. Engel also understood what we required from the machines and the unique aspects of our process and were able to deliver a completely integrated system as one package using globally available components.” The company says that the machine is delivering on the requirement for faster reaction to changing demand, as well as more efficient stock management and reduced overheads. “The Engel machines have enabled us to respond in an agile way to any change in production demands. By being able to act more quickly, we are able to respond faster to customer orders,” Waller concluded.

is the smallest strain gauge sensor available, permitting the use in moulds that may have tight clusters of pins with limited room. Mike Grolaeu, Project Manager at RJG, said: “Smaller sensors are becoming more popular as part complexity and cavitation increases. Our new sensor provides an alternative to the current Piezo technology that reduces cost while improving data reliability.”

Pentagon Plastics Group has secured the freehold on an additional 12,000 sq. ft of manufacturing space in its latest drive to improve its service and manufacturing facilities. Horsham-based Pentagon completed the purchase of the adjacent factory, which is home to Phoenix Engineering 2009 Ltd (also part of the Pentagon Plastics Group), and a collection of smaller businesses. Pentagon says acquiring these facilities adds to the freehold of the plastics moulding site and the group now owns over 25,000 sq. ft of operational space. ‘This has been a long-term goal and marks the start of another exciting period within the organisation,” explained Managing Director, Paul Edwards. “Cultivating a measured plan of investment for the two facilities we will deliver additional capacity for our plastic injection moulding and toolmaking services, allowing us to grow as a medium size employer within the local area. We strive to deliver customer satisfaction, be a proactive member of the supply chain and enhance our business services to the benefit of our customers.” The £750,000 investment was self-funded through working capital and Pentagon says this is testament to the ethos employed by the owner, management and staff across the facilities. An aerial view of the expanded site

The new cavity pressure sensor

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The smart way to higher productivity. Today, the plastics industry faces a rapidly increasing demand for smaller volumes of more product types. This requires a higher number of mould changes, decreasing the Overall Equipment Effectiveness and impacting your competitiveness. Reducing durations of downtime during mould changes is therefore essential. By analysing your production cycles, Stäubli can recommend various efficiency improvements utilising your existing equipment. Our Quick Mould Change Solutions are adaptable to your company’s strategy and future business plans. Stäubli can support your ROI at every stage of the journey, whether it’s a short, medium or long-term investment.

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FAST MOVING TECHNOLOGY Stäubli (UK) Ltd - Mail: connectors.uk@staubli.com - Phone: +44 1952 671918

Visit us at our booth Hall 11 - Booth H21

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celebrating 180 years

Machinery investment drives expansion plans at North East manufacturer A North East-based plastics manufacturer has invested over £170,000 in an upgraded range of machinery to diversify its offer in precision injection mould tooling services. Omega Plastics has invested in an Agie Carmilles EDM drill and a Fanuc Robotcut wire EDM to allow

the business to expand its range of tooling services into increasingly advanced, high-precision work. Designed to work in tandem, the new machinery will allow Omega’s toolmakers to make reliably accurate cuts, and, using the EDM drill, operators can cut through steel quickly to produce a hole as a starting point for the wire EDM to thread through to start the wire erosion process. “Our new wire EDM allows us to achieve tighter tolerance, more

Apprentice Toolmaker, Luke McMorris (left) programmes a job on the new Fanuc Robocut wire EDM machine, with Toolmaker, Martyn Musgrave.

complex shapes without distortion, and also opens up our scope of work as we move more and more into fully-hardened production tooling,” explained Steve Fairbairn, Tooling Manager at Omega Plastics. “We have been using an older model Fanuc wire EDM for the past 19 years, which has served us well, so we decided to stay loyal to the brand and purchase a new machine with the latest technology on board that provides us with more capacity in the X, Y, and Z axes. “By using the wire eroder in line with the new hole starter, we can actively reduce the amount of waste metal we produce. Any offcuts are able to be reused for other tools because of the accuracy at which they have been cut, helping to improve the sustainability of our entire operation.” As well as investment in new equipment, the Group has also made significant investment in its people since a move to new premises in the Team Valley Trading Estate in Gateshead, allowing the business to both further develop its in-house apprenticeship programme and provide additional capacity.

One of the new Yizumi machines at Timloc

Timloc invests in four Yizumi machines as demand for building products grows Supplier of plastic injection building products, Timloc, has recently invested in four new Yizumi injection moulding machines from STV machinery. The investment in the Yizumi machines, along with other new manufacturing equipment, comes as Timloc is experiencing increasing demand for its products, as well as an ambition to expand into new areas. The four new machines range from 120t – 1000t clamp force and have been installed at Timloc’s new 90,000 sq. ft. site, Timloc House, in Howden, East Yorkshire. “Investment in state-of-the-art

manufacturing equipment has been our agenda for a while now,” commented Michael Leaf, Divisional Managing Director at Timloc Building Products. “The new machines will enable us to keep pace with the increasing demand for our products and allow us to expand into other new areas. We have recently launched InvisiWeep, our almost invisible wall weep, and we plan to launch more new products in the coming months. The new machines will help us to do this.” Timloc made the decision to purchase the Yizumi machines after researching the company’s technology and history, as well as visiting STV’s UK showroom where operational injection moulding machinery is displayed. “It’s a great opportunity for STV

Machinery to be part of the ongoing investment at Timloc Building Products,” explained Richard Perry, Sales Director at STV Machinery. “We’re extremely confident in Yizumi machines and proud to be their exclusive agent in the UK and Ireland. Working with a company as prestigious as Timloc is a true testament to our reputation and confidence in our experience, knowledge and our passion for providing a personal service.”

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A HEAD OF THE GLOBAL LAUNCH OF AN EXCLUSIVE NEW WHITEPAPER AT K SHOW, JIM VAUGHAN, MANAGING DIRECTOR AND REGIONAL HEAD OF NORTHERN EUROPE FOR THE KISTLER GROUP, WRITES FOR BP&R ON HOW THE NEW PUBLICATION IS A CRUCIAL TOOL FOR OPTIMISING BOTH PROCESS AND QUALITY IN THE INJECTION MOULDING PROCESS.

The whitepaper will explore the science behind moulding

celebrating 180 years

anufacturers of precision engineering components today have three major targets: highest productivity, lowest cost and quality with zero-defect levels. Customers in electrical, medical and automotive sectors demand precision injectionmoulded parts which are a perfect fit every time, with no rejects. Achieving these quality standards is best done through quality control systems integrated in the moulding operation – making the whole production process leaner and more cost effective. The Swiss-based Kistler Group, provider of measurement technology, sensors and systems for the injection moulding industry, has created an extensive white paper into the complexities of quality measurement and control. Kistler identifies a single parameter – cavity pressure – as critical to fault-free moulding production. EXPLORING THE SCIENCE OF IM The white paper explores the science around the intricacies of the injection moulding process, provides clear explanations of the impact on cavity pressure of factors such as injection speed, holding pressure, holding pressure time, mould and melt temperatures, and, most importantly, the switch-over point. The gradient of cavity pressure in a moulding reflects exactly the conditions during the injection process when the plastic part is produced. The optimum quality control solution is thus based on continuous monitoring of cavity pressure. Any irregularities detected here will indicate that the required quality specifications won’t be met and the moulded part must be automatically separated. Measurement of cavity pressure not only provides quality security in production, but also enables efficient process optimisation to minimise waste, potentially eliminating rejects completely. RELIABLE TOOL FOR PROCESS OPTIMISATION The cavity pressure curves are the most reliable tool for process optimisation. The vital data is measured by piezoelectric sensors and processed for real-time visualisation. It is crucial that the sensors are installed in the correct location in the mould, to ensure that the measurement signal is accurate for the quality required. Depending on the application, the sensor might need to be positioned away from the sprue, away from the gate, or in the bypass. Kistler’s white paper shares its expertise on

sensor placement, as well as advising whether direct, indirect or contact-free measurement technology would lead to the best results. The publication also outlines the setup of a complete installation and introduces a fully-automated, systembased injection moulding solution. Such sophisticated modern production systems use models to calculate the quality properties of the moulded component and check the single parts against specifications to pinpoint any rejects. COMING UP SHORT Industry feedback suggests that 80 per cent of waste in injection moulding involves short shots – parts rejected because there were partially-filled spots in the mould or imperfections in shape. Internal processes in the mould determine the quality of the components being produced. But these cannot be observed directly, so there have been frequent attempts in the past to describe process phases using machine-based parameters. Generally, these attempts failed. The enormous potential for improvement in these areas led Kistler to formulate its know-how and experience in injection moulding into a new industry publication. As a pioneer of sensor technology in injection moulding since the 1970s, and a world-leading manufacturer today, Kistler believes its white paper presents essential opportunities for process optimisation and quality assurance, using accurate measurement of cavity pressure as the fundamental principle.

Industry feedback suggests that 80 per cent of waste in injection moulding involves short shots – parts rejected because there were partially-filled spots in the mould or imperfections in shape.”

IT’S OVER FOR SHORT SHOTS

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The white paper for production and quality managers will be released at K 2019, in Düsseldorf, Germany from 16th – 23rd October 2019. Copies can be pre-requested in advance of the show by contacting Kistler on 01256 741550 or by e-mailing sales.uk@kistler.com.

www.britishPLASTICS.co.uk

I ON

FO R M U

LAT

TECT

WWW. ALBIS.COM | HIGH PERFORMANCE POLYMERS FOR DEMANDING APPLICATIONS

POLYMERS AND COMPOUNDS | NEWS

Clwyd Compounders develops new FR compounds for transportation industry Clwyd Compounders Ltd has developed a range of flame retardant (FR) compounds that are suitable for testing to a variety of transportationrelated specifications. The family business, which is based in Wrexham, North Wales, has a new range that comes in response to high demand within the rubber industry for FR materials that have the desired physical performance needed for the finished article, something that it says can often be lacking. “Poor physical properties are often seen with halogen-free compounds in which the polymer used wants to burn

Ineos Styrolution releases new high-flow ABS grade Ineos Styrolution has announced a new ABS grade as part of its Novodur family of speciality copolymers. The new material grade, Novodur

and therefore a high loading of FR fillers such as ATH and MDH are often used,” explained Ben Edgell, Rubber Technologist at Clwyd Compounders. “The high filler loading dramatically drops the physical properties of the material and detrimentally impacts the processability of the compound as a result. These high filler loadings also have the added benefit of making the compound price more cost effective. The downstream impact of this is often not considered important.” He continued: “Achieving optimum physical properties with FR materials is all about achieving the right balance between the level of flame retardancy required and material processability in

production. This is the art that allows you to produce a part with optimal properties for your end application.” Based upon industry feedback, Clwyd Compounders has now developed a new range of FR compounds with EPDM, Silicone and Vamac in black and coloured formats that have all been formulated as halogen free and for low smoke, low toxicity (LSLT) requirements. Also as part of this project the company has developed a black 70 shore hard EPDM, which is fully approved to EN 45545-2 R22 HL2. Several other compounds have also been developed, suitable for similar rail, aerospace and marine FR applications.

P4XF, has a high flowablity and offers good balance between this and impact strength. Its product properties are said to make the new grade the material of choice for large and complex applications in the household electronics industries, and also contributes to improving their carbon footprint. Large parts for air conditioning devices, vacuum cleaners, and coffee machine are

examples of targeted applications. “Novodur P4XF is truly amazing. For large parts, it is an excellent alternative to many other materials,” explained Artur Sokolowski, Sales Director for Household and Electronics, EMEA, at Ineos Styrolution. “Depending on what materials customers are using today, they will experience faster cycle times, shorter cooling times, a lower warpage, higher stiffness, higher surface quality and scratch resistance, and less dust attraction and electrostatic charge. In addition, less injection pressure allows for smaller injection machines when using Novodur P4XF.”

New Novodur P4XF is ideally suited for household electronics

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WWW. ALBIS.COM | HIGH PERFORMANCE POLYMERS FOR DEMANDING APPLICATIONS

DOMO Chemicals to acquire Solvay’s Performance Polyamides Business in Europe DOMO Chemicals and Solvay have signed an agreement for DOMO to acquire Solvay’s performance polyamides business in Europe. This includes engineering plastics operations, with high performance fibres in France and polymer and intermediates operations in France,

RTP Company introduces nextgeneration conductive masterbatch RTP Company, a custom engineered thermoplastics compounder, has expanded its line of conductive compounds to include new CCX Conductive Masterbatches. The firm says with these new products it is setting a new standard for safe, productive and reliable solutions for environments that are prone to electrostatic discharge (ESD). The CCX Conductive Masterbatches are available in a variety of resin systems, and can be formulated with four distinct additive technologies; stainless steel fibre, carbon nanotubes,

Spain, and Poland. The agreement also involves a joint venture between BASF and DOMO in France for the production of adipic acid. The business comprises of Production, Sales, Technical Support, R&D, and Innovation services, which currently have a combined headcount of approximately 1100 employees. The acquisition, which is subject to approval by the competent competition authorities, is

expected to close by the end of Q4 2019. The purchase price to be paid by DOMO on a cash and debt-free basis would amount to €300million (approx. £2.7million GBP). DOMO says the acquisition of this PA 6.6 business will significantly strengthen its downstream nylon-based engineering plastics business and create a European leader with scale, entering the market with a top position in PA6/6.6 in Europe.

carbon black and PermaStat dissipative polymer technology. Stainless steel fibre CCX Masterbatches are created using RTP Company’s longfibre manufacturing process and allow for the highest level of conductivity, providing EMI shielding for sensitive electronics, coloured parts, and components, or even FDA-compliant applications. They are available in most resin systems and have similar shrinkage and mechanical performance to the unfilled base resin, making them well-suited to injection moulding and compatible with existing moulds and tooling. Carbon nanotube CCX Masterbatches can be used in high purity applications and also have virtually no effect on shrinkage or mechanical

properties compared to the unfilled base resin. Carbon black CCX Masterbatches have similar isotropic shrinkage, strength, and stiffness to the unfilled base resin, but are said to be an economical way to introduce versatile, high performance conductivity for a plastic part. Finally, PermaStat CCX Masterbatches are uniquely formulated for applications that require permanent antistatic or static dissipative performance. These masterbatches can be used in most resins with processing temperatures below 270°C. They provide uniform dissipative performance, full colourability, and even transparency in some resins, while retaining or even enhancing the impact performance of the base resin.

Healthcare devices like this blood pressure monitor can be manufactured from RTP Company’s CCX Masterbatches

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Ultra Purge™ purging compounds deliver fast color changes. Design PURGING COMPOUND + MOULD MAINTENANCE PRODUCTS + RELEASE AGENTS

With over 4,000 polymer grades to offer, our experts will work with you to consider all aspects of product, part and tool design to help you produce your products efficiently and effectively.

Develop In partnership with Moldex3D, we can give you 3D simulations of how our polymer will flow through your design, so that you can troubleshoot and optimise product design before tool steel is cut. Our Ultra Purge™ purging compounds for thermoplastic processing decrease scrap during colour changes and cleaning times, while meeting stringent environmental and process efficiency requirements. Let us help you maximise your thermoplastics processing potential. Please visit us at our booth H41, hall 8A at the K in Düsseldorf.

Deliver We know how important it is to have your material in the right place, at the right time, for the right job. By making significant investments in warehousing and logistics facilities, we can deliver in full, on time, every time.

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W HEN EXTERIOR LED LIGHTING PRODUCER, STRAPITEC, WAS LOOKING TO OPTIMISE ITS ‘DIAMOND’ RANGE OF STREET LAMPS, IT RESULTED IN A COLLABORATION BETWEEN INJECAO PLASTICA, ALBIS PLASTIC AND COVESTRO. BP&R LOOKS AT THE PROJECT IN MORE DETAIL.

s a result of close cooperation between injection moulder, Injecao Plastica, and materials producers, Albis Plastic and Covestro, a street lamp model has been optimised and improved ahead of implementation across a number of communities in the Netherlands. The housing part of the ‘Diamond’ street lamp from Holland-based Strapitec now uses Covestro’s translucent Makrolon polycarbonate in grade 2407 021180, distributed as part of Albis’ portfolio, improving key features of the appliance so that it now offers a warmer light than before. The material also provides the Diamond lamp with a high lumen/watt ratio and end of life recyclability. The lamps need to withstand all kinds of weather for several years, meaning the robust and waterproof plastic housing enables a strong return on investment, as long operational guarantee periods can be provided. Additionally, the strong vertical illuminance offered by the polycarbonate housing means that light is distributed evenly, crucial for social safety and visibility. Ronald Brink, Managing Director Albis Benelux, explained that the partnership with Injecao Plastica is one that has been established for a number of years and has led the moulding company to trust in Albis’ materials suggestions from across its portfolio. “This streetlight is a good example of how to further optimise the performance and cost-effectiveness of an application with close collaboration and a clear analysis which result in the selection of the best possible material,” explained Brink. “Albis is clearly an expert in

The Diamond lamps used across the Netherlands use materials from Albis’ portfolio (Credit: Strapitec)

understanding customer needs and matching these with adequate high-performance products such as the Makrolon light diffusion portfolio.” Achim Gustorf, VP Head of Distribution PCS EMEA at Covestro, said that the successful commercialisation of the Diamond lighting project shows the important benefits that can be brought to customers through a trusting distribution partnership. “Together we strive for material solutions that enable efficient LED based luminaires to meet the demands of the future of urban infrastructure and beyond,” he added. In addition to the use of Makrolon in the optimised lamp, another part of the Diamond has been enhanced thanks to Albis’ materials expertise: the lamp foot. This part is now made from Albis’ Altech PA6 ECO 2030/219 grade, chosen for its environmental credentials combined with cost competitiveness, as well as for extra security regarding freezing and dry conditions which the streetlight might be exposed to. “This collaboration is a perfect example of Albis’ core competence: after thorough analysis, we select the optimum solution for each individual application from our comprehensive portfolio,” added Brink. Following successful implementation of the materials in producing the new parts for the lamps, Niels van Duijn, Operations Manager at Injecao Plastica, said: ‘’From sales to technical support, our contacts at Albis Benelux are there for us and will always find a suitable solution to keep operations going. Albis has a lot of experience and will always think along with us.”

This streetlight is a good example of how to further optimise the performance and cost-effectiveness of an application with close collaboration and a clear analysis which result in the selection of the best possible material” www.britishPLASTICS.co.uk

SIZE REDUCTION SPECIALISTS

Renmar Plastics Machinery are the UK distributor of Italian manufactured plastic granulators from Engin Plast. Engin Plast granulators are manufactured to a high standard in Italy and have impressive standard features such as compressed air self-clean cutting chamber and a quick-change knife system.

Teaming up with Italian plastic material shredder manufacturer ISVE, Renmar Plastics Machinery provide single, twin and four shaft plastic shredders as well as the unique combi-series. Renmar have an industrial shredder model available for virtually any application.

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Working with a small number of carefully selected international manufacturers with quality products, we have an impressive range of ancillary equipment and machinery suitable for many different industries such as plastics, print, packaging, medical, automotive and food.

Discover how our market leading solutions can improve your process +44 (0) 844 6933225

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British Plastics

and Rubber

bp&r K PREVIEW

On the world stage: The UK at K

NEW OPPORTUNITIES The UK exhibitors maximising the platform of K2019

THE K FACTOR What influence will the leading European plastics fair have on prices?

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MEMBERS ON TOUR PMMDA companies showcase 2019â&#x20AC;&#x2122;s machinery trends 11.07.19 15:15

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Immediate Delivery on Stock Machines

Expert of Intelligent Two-Platen IMM

The first overseas subsidiary in the United Kingdom

See us at K Fair Hall 13

• In house stock machines from 60T-600T clamping forces • Spare parts are also available

Some of the advantages of our injection moulding machines • Energy Saving • Low Noise • Stable injection with linear guide • High repeatability • Automatic retractable tie bar system • 2 colour and 3 colour machines are installed in the UK • Small foot print • Local supports across UK and Ireland • Clamping force up to 6800T

T F O S

Stand number C47 Tel no. 01384 885 328 www.borche.co.uk email: info@borche.co.uk Bay 2, Building 83, First Avenue, The Pensnett Estate, Kingswinford DY6 7FL

SAFE

SUSTAINABLE HEXPOL TPE Ltd info.uk@hexpolTPE.com www.hexpolTPE.com

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editor’s letter

THE UK PLASTICS INDUSTRY AT K 2019

hanks to specialist machinery and materials manufacturers through to its experienced consultants and service providers, the UK holds a strong position in the global plastics industry. Exhibitors from across the country will be taking their expertise to K Show in Düsseldorf from 16 – 23 October and seeking new opportunities from the huge potential offered by the world’s leading trade show for the sector. As this is our on-site special edition of BP&R, we highlight over the following pages some of the newest solutions and services being offered by UK exhibitors at the fair, as well as providing a full rundown of stand numbers for visitors.

Aside from highlighting some of the UK companies at the show, we also share insight from our regular columnist, Mike Boswell, who uses this issue to outline some of the key trends to consider when attending K show and how these might impact on polymer prices in the coming weeks and months. In addition, Richard Hird, Chairman of the PMMDA trade association, tells us what its members will be profiling during the show. The BP&R team, along with Interplas, will be on Stand A28 in Hall 5 as part of the British Pavilion, so whether you are a UK visitor or an international attendee looking to access this vibrant market – come and connect with us.

Thanks to specialist machinery and materials manufacturers through to experienced consultants and service providers, the UK holds a strong position in the global plastics industry.”

Leanne Taylor, head of content

PRODUCT LAUNCH

BMT to launch new inline temperature measurement device Blow Moulding Technologies (BMT) will be launching a new inline temperature measurement device at K designed for preforms on a Stretch Blow Moulding (SBM) production line. Temperature of the heated preforms is one of the most important process parameters, determined by a large number of external variables, such as operator subjectivity, environmental

changes, product line changeovers and unplanned stops or starts. Temperature variations can be a major cause of process faults and product abnormalities, leading to wastage, product deformation, and decreased productivity. BMT says its ground-breaking new temperature measurement device advances beyond its current, standalone ‘THERMOscan3D’ keasurement device and proposes multiple innovations in both its technology, application and user scenarios.

www.britishPLASTICS.co.uk

The new device will be available for viewing on BMT’s stand for the duration of the show. BLOW MOULDING TECHNOLOGIES HALL 5 / A25

Specialists in Larger Plastic Injection Moulding 500t up to 1300t all with 6 axis Abb robots

“At Chess Plastics we are committed to building a high quality organisation, with the customer as its primary focus. We are committed to meeting the requirements and expectations of our customers and achieve this through a process of continuous improvement in all areas, to stay ahead of the field.”

Come and Visit us at K SHOW – Hall 7 – Stand 72 C18 TEL: 01905 794405 www.chessplastics.co.uk

Formerly known as

Europe Ltd.

SAME COMPANY. NEW LOOK.

Bunting: Bringing a New Name and More to K2019 Bunting has been removing metal from virgin and recycled plastics for over 60 years. Metal contamination is an issue for any company producing plastics products or managing plastic waste. Bunting will have application experts from the UK, Italy, and the USA in the K2019 stand to help with your product application questions.

A sample of what you will see in the Bunting stand Standard FF Drawer Magnet Pneumatic In-Line Magnet (PIM) Hi-Temp FF350 Drawer Magnet

Plate Magnet - Tapered Step

Round Grate Magnet Torpedo In-Line Magnet (TIM)

HF Manual Self-Cleaning Drawer Magnet

Machine Mounted All-Metal Metal Detector

Plate Magnet - Flat Face

Square Grate Magnet

+44 (0) 1442 875081 / BUNTINGEUROPE.COM

Stand Number 10J47

PRODUCT LAUNCH

NDC will debut its new HazePro transparent film gauge

NDC Technologies to debut new transparent film gauge NDC Technologies will debut its new HazePro transparent film gauge at K. The advancement enables plastic manufacturers to accurately and reliably measure the haze of plastic films online and report in real time on this critical process information. Jay Luis, Marketing Communications Manager at NDC, said: “We’ll be displaying a virtual demonstration of a complete measurement and control system for plastic film extrusion applications. “It will look as though the entire measurement system and moving film product are actually on the booth floor.” In addition to the HazePro and virtual exhibitions, NDC will be presenting its complete line of measurement and control solutions for biax film and sheet, blown film, cast film and sheet extrusion applications. NDC TECHNOLOGIES HALL 10 / H42

Aquapurge seeking new staff as demand grows for purging compounds Purging compound producer, Aquapurge, is travelling to K on a mission to recruit quality sales personnel for its rapidly growing international business. Aquapurge is currently shortlisted for the UK’s 2019 Plastics Industry Awards for ‘Most Innovative Material’,

and also for the ‘Best Business Initiative’ for its plan to become the world’s top supplier of purging compound by the year 2023. Aquapurge says the recent expansion of its West London production facilities, along with its record-breaking exports, have convinced the company’s Directors that this goal is attainable. In order to achieve this business aim, it now intends to treble its current number of staff to over 100 by the end of 2023.

Richard Brayne-Nicholl, Aquapurge’s Commercial Director, said: “The K 2019 exhibition will provide a wonderful catalyst for our business aims. In one sense, and after 25 years of business, we are a company born-again, newly staffed with motivated and successful young people across the continent. “Aquapurge demonstrably makes the best purging compound that injection moulders can buy. We now require the best sales people to help us sell it worldwide. “I would encourage all sales professionals to injection moulders to consider the current opportunities with Aquapurge. Our telephone lines are always open and ready to make an appointment with us through the eight days of the K show.” AQUAPURGE HALL 12 / E50

I would encourage all sales professionals to injection moulders to consider the current opportunities with Aquapurge. Our telephone lines are always open and ready to make an appointment with us through the eight days of the K Show.”

Victrex to host ‘meet the expert’ sessions for PEEK solutions

said to offer benefits such as improved noise, vibration, and harshness performance, as well as enhanced efficiency, which reduces CO2 and system costs. Victrex will display its ‘Power’, ‘Performance’ PEEK polymer-based gear and ‘Progress’ will be three solutions at K, which are available for both ICE and EV key themes at the Victrex booth at K and, in order to powertrain platforms. explain how these themes The gear solutions are

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relate to its products, several ‘Meet the Expert’ sessions are scheduled throughout the show, including one on ‘Victrex HPG gear solutions for future powertrain applications’, hosted by Global Programme Manager for Gears, Ralf Weidig. VICTREX HALL 5 / B09

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PRODUCT LAUNCH

Gillard to exhibit its “most accurate machine yet” Gillard will be exhibiting its new extrusion servo rotary cutter, the Servo-Torq Plus at K 2019. The extrusion cutter is designed for plastic, rubbers and many nonpolymer materials. The unit combines the latest Lenze brushless AC servo motors with a fully digital multi-axis control system to activate the rotating knife blade. Very high cut rates are possible, says Gillard, with precise cut length and new Siemens widescreen touch panels allowing easy operator control of the machine. The Servo-Torq cutters are available with maximum diameter cutting capacities of up to 150mm,

Recycling Technologies to showcase best of British recycling innovation Recycling Technologies will exhibit ground-breaking developments and demonstrate on the international stage how British recycling innovation is helping solve the problem of end-of-life plastics waste. Recycling Technologies is an innovative feedstock recycling company, creating value from plastic waste on a global scale. The company has engineered a modular and scalable machine, the RT7000, to convert mixed plastic waste that currently ends up in landfill or incineration into Plaxx, a petrochemical feedstock used for new polymer production. Elena Parisi, Sales and Marketing Director at Recycling Technologies, said: “We are delighted to be at K 2019, showcasing our feedstock recycling capability for currently unrecycled plastics and continuing to build partnerships to accelerate the advancement of recycling in Europe, and globally.

and all type of plastic and rubber extruded material can be cut with the machine. Integral twin-belt Accra-Feed caterpillar infeeder/puller machines are provided to match every cutter model. These feature direct drive AC motors and planetary motors, which gives improved speed control at high extrusion speeds. A high level of connectivity is standard, as well as Industry 4.0 cloud support Remote service is available via the Internet using the built-in VON router, and ProfiNet communications allows networking with the rest of the extrusion line. Managing Director, Chris Gillard said: “The new Servo-Torq Plus extrusion cutter is our most accurate machine yet. It has been

developed in response to customer demands for greater precision.” GILLARD - HALL 16 / C77

“We call on companies to make plastic a truly circular material, as now is the time to show leadership and model the pathway to boost capacity for more plastic recycling as part of a circular economy.” Marking a vital step towards a circular economy and to address consumer concerns over plastic waste that cannot be recycled by conventional means in France, the company has also recently formed a strategic partnership with Citeo, an environmental services provider. The partnership will bring leading companies in the plastics value chain together to jointly undertake a feasibility study to establish a facility to convert plastic waste into Plaxx, to create virgin-quality food-grade plastics with recycled content. At K, Recycling Technologies will also be discussing its wider plans in Europe, and the economic and environmental benefits of RT7000 feedstock processing for the local recycling industry and value chain.

The Gillard Servo-Torq cutter will be at K2019

Recycling Technologies’ Plaxx product

We are delighted to be at K 2019, showcasing our feedstock recycling capability for currently unrecycled plastics and continuing to build partnerships to accelerate the advancement of recycling in Europe, and globally.”

RECYCLING TECHNOLOGIES HALL 5 / A28

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DISTRIBUTORS SOUGHT

Astropol to offer expanded choice of products Colour masterbatch and additive specialist, Astropol, will introduce its expanding choice of bespoke products and meet with new and existing partners at K. Since K 2016, the company has expanded and developed its facility in Lancashire, England, and invested in specialised

Bunting to focus on removing metal contamination from plastics Removing metal from virgin and recycled plastics is the focus on the Bunting Magnetic stand at K. Bunting will have application experts from the UK, Italy and the USA at the show to help with product application questions. Visitors to the stand will see both standard and manual-clean designs, all utilising the highest strength Neodymiom Iron Boron Magnets. Also, on display in Europe for the first time, is the new Hi-Temp Drawer Filter Magnet Model FF350. The FF350 Model enables processing material at the higher temperatures experienced when mounted directly to the inlet of injection moulding machines.

processing equipment to produce quality micropellets that have excellent dosing and dispersion characteristics. In addition to its traditional ranges of Astropol vinyl and non-vinyl products, these Unicol micropellets offer a unique, universal and uniform option for colour and additive masterbatches. As part of the development plans for the company, Astropol is at K to

explore additional export opportunities across its portfolio. The company has a track record of supplying colour and additive masterbatch internationally and is now seeking to link up with agents and distributors to establish the best way to expand further into new and existing territories. ASTROPOL HALL 5 / A29

Without removing metal from waste, the recycling of plastic is simply not possible. At the K 2019 show, we look forward to meeting companies in the plastics sector and helping them address and solve their metal contamination problems. Demonstrations on the stand will show the detection and rejection of small non-ferrous metal by the quickTRON 03R and Machine Mounted All-Metal detectors. Visitors will also see displayed examples of the Pneumatic In-Line Magnet and Torpedo In-Line Magnet, used to remove ferrous metal from pneumatically conveyed plastics. Simon Ayling, Bunting Europe’s Managing Director, said: “Bunting’s experience in solving metal contamination issues in the

plastics sector is second to none. Separation technology used in the manufacture of virgin materials has been adapted and developed for the rapidly growing recycling sector. “Without removing metal from waste, the recycling of plastic is simply not possible. At the K 2019 show, we look forward to meeting companies in the plastics sector and helping them address and solve their metal contamination problems.” BUNTING HALL 10 / J47

R&D Leverage to highlight Product Solutions Lab for blow moulders R&D Leverage Europe will demonstrate its solutions for the single stage blow moulding industry during K. The firm, which has its European headquarters in Nottinghamshire, will demonstrate its capabilities in single stage blow mould tooling, product evaluation, tooling design and manufacturing service assistance. A key highlight, it says, will be its Product Solutions Lab (PSL), where visitors can come and learn how the PSL can be utilised for material trials, tooling qualification and process validation for single stage blow moulding programmes. The PSL provides a secure research and development working environment to confirm the feasibility for bottle/jar shape, market evaluations, short-run production for line, filling, labelling and capping trials. The company also has onsite capabilities in the UK offering pilot tooling, material trails, colour trials, and production tool qualification. R&D LEVERAGE HALL 14 / B64

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Intouch to debut new real-time monitoring solution Intouch will introduce its Intouch i4 Cloud system at K 2019. The Cloud system is a new subscription-based system and provides the most common functionality of its on-premise system, but can be accessible immediately via the internet, has a low initial investment and is easily scalable according to requirements. Installed in over 300 sites worldwide, the Intouch real-time monitoring, scheduling, reporting, and analytics system is suitable for a multitude of industries and processes, including packaging, automotive, medical, aerospace, injection moulding, thermoforming, extrusion, printing, CNC cutting and metal stamping. Intouch says its systems are

R ICHARD HIRD, CHAIRMAN OF THE POLYMER MACHINERY MANUFACTURERS AND DISTRIBUTORS ASSOCIATION (PMMDA), OUTLINES SOME OF THE KEY MACHINERY TRENDS IN 2019 AND PROFILES THE MEMBERS WHOSE COMPANIES WILL BE SHOWING SOME OF THEM DURING K SHOW.

flexible and easy to use and integrate easily with ERP software. Plastics Parts Direct, a leading UK injection moulding company specialising in processing thermoplastic for a variety of industries, installed the Intouch i4 Cloud earlier this year on all its 14 machines, choosing it as the low initial investment meant the lowest financial risk. Joe Bowes, Director of Plastic Parts Direct, said: “We knew we had holes in our productivity and the obvious solution was to install a system that could analyse real time data. We could then use this data to plug some of these holes. “It was also very important that we didn’t overload ourselves with information and risk becoming less efficient by trying to tackle too many issues at once.” Since implementing Intouch, Plastics Parts Director has seen

Intouch will demonstrate its i4 cloud system

start up times improve by one hour across all machines, cycle times improve by up to eight per cent, uptime improved significantly and enables effective productivity decisions thanks to the real-time data. INTOUCH HALL 5 / A25

MEMBERS ON TOUR

nce again PMMDA members will be out and about at the K Show in Düsseldorf and I spoke to them about what their companies will be showing to address the industry’s key trends in 2019. In conjunction with the growing trend for servo-hydraulic injection moulding machines to improve energy efficiency, Borche UK expects that these machines at the show will be a popular option for the increasing number of customers looking to reduce their energy costs. With the increasing focus on connectivity between main processing machinery, ancillary equipment and a customer’s data collection systems in order to provide greater control over the manufacturing process, Wittmann Battenfeld will demonstrate its Industry 4.0 and fully integrated manufacturing systems. The company will exhibit its products and applications under the motto ‘Enjoy Innovation’ at K 2019. Sumitomo (SHI) Demag Plastics Machinery GmbH will also demonstrate machinery for the digital factory, unveiling its fastest,

most energy efficient, sustainable, data-driven integrated machine line-up that it says will deliver “precision, power and productivity.” With the emphasis on how material handling can be tailored to the individual process requirements and take care of the environmental impact plastics have globally, my own company, Labotek A/S, is focusing on energy efficiency and control to reduce waste at K 2019. Machinery trends aside, K is an opportunity to have a drink with peers and I hope you will join me in raising a glass to outgoing Managing Director of Wittmann Battenfeld UK, and longstanding member of the PMMDA, Barry Hill, who is retiring at the end of the year. Barry’s contribution to the PMMDA through his various roles on the committee and as a regular member has been invaluable, and he will be greatly missed. From a personal point of view I would like to thank Barry for all the support that he has given me during my time with the PMMDA.

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IN A SPECIAL EDITION OF HIS REGULAR COLUMN, OUR RESIDENT MATERIALS EXPERT, MIKE BOSWELL, LOOKS IN DETAIL AT HOW THE TRENDS, DRIVERS AND SHIFTS IDENTIFIED AT THE K TRADE SHOW COULD IMPACT GLOBAL POLYMER PRICES, AVAILABILITY AND DEMAND.

Who is ‘Polymerman’?

Mike Boswell is Managing Director of UK materials distributor, Plastribution, as well as the Chairman of the British Plastic Federation’s Polymer Compounders and Distributors Group and its ‘BREXIT Committee’. ‘Polymerman’ is the title used for announcements made via his Twitter account. This column is compiled using data from PIE (Plastics Information Europe) www.plastribution. co.uk | www.pieweb.com

The K Factor The key commercial topics and their influence on prices According to organisers, some 230,000 trade visitors from over 160 countries were welcomed to the exhibition halls over the eight days of K 2016 and, with over 3,200 exhibitors planning to be present at K2019, a similar number of attendees can be expected this October. Inevitably, such a concentration of plastic professionals provides an intensive environment within which the progress of key trends is easily accelerated. Messe Düsseldorf, organisers of K, have already identified ‘hot topics’ for the show this year as Industry 4.0; sustainable development; systems integration; and young professionals. In addition to these, the following are also likely to be widely discussed: BREXIT With the UK scheduled to leave the EU on October 31st, the last day of the exhibition is just eight days from this crucial deadline. The UK has already stated that in the event of ‘no deal’ all plastic raw materials (apart from PET for bottles) and semi-finished plastic products will have zero duty applied for a period of at least 12 months (irrespective of origin – EU27 or Rest of the World). If the UK leaves the EU without a deal at the end of October, then the UK will become a ‘third country’ and such imports from the UK to the EU will be subject to 6.5 per cent duty under WTO (World Trade Organisation) rules (subject to ‘Rules of Origin’ criteria). There of course remains the possibilities of a trade deal between the EU and the UK, or a further delay to the Brexit process, both of which would change the duty situation. US PE IMPORTS As outlined in the last edition of my column in BP&R, imports of LDPE, LLDPE and HDPE from the USA have increased significantly. With no sign of the US/China trade war abating and more PE capacity coming on stream in the US, the likelihood is of greater price pressure as product becomes increasingly plentiful and Europe remains a target market. This situation is going to make the economics of European PE production even less attractive.

If you have the opportunity to visit K2019 then you will be a part of a dynamic eight days in the life of our industry and for all of us this concentration of interactions will be a significant influence on the future of plastics.” ‘GREEN POLYMERS’ The topic of ‘plastics and the environment’ has hit an all-time high and a plethora of plastics with enhanced environmental credentials have now come to the fore; whether these products are bio-based, recycled, bio-hybrid, degradable, or could be produced using chemically recycled feedstocks, the industry needs to act responsibly not only ensuring that the correct technology is applied to an application, but also recognising factors such as the scale and importance of the whole plastics industry to society. The question of economics will be significant in terms of those products that command a premium over standard polymers, particularly where characteristics such as appearance may be compromised. DEMAND IN THE AUTOMOTIVE SECTOR The automotive sector appears to be facing the twin challenges of lower levels of demand for traditional IC powered vehicles and the future of alternative fuel vehicles such as EVs. Any move away from IC power is likely to lead to significant change in terms of plastics usage, most especially in ‘under the bonnet’ applications, although new opportunities are also emerging. Dwindling demand is likely to put a range of engineering polymers under price pressure. If you have the opportunity to visit K2019 then you will be a part of a dynamic eight days in the life of our industry and for all of us this concentration of interactions will be a significant influence on the future of plastics.

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THERMOFORMING | NEWS

BASF will present new Ultradur B6560 M2 FC TF at K 2019.

Kiefel to demonstrate a new generation of thermoforming machines Kiefel will use its exhibit at K 2019 to demonstrate a new generation of steel rule thermoforming machines. The recently-launched Speedformer KMD 78.2 Speed will be running for visitors at the show in order to demonstrate the machine’s quality, greater productivity and energy efficiency. “The new generation of machines is fast and reliable. Operators, even without specific training, can operate them intuitively,” explained Erwin Wabnig, Director of the Packaging Division at Kiefel. “Ergonomics and data transparency are a matter of course. And in addition to common materials and products, our new system can also process novel film materials and produce even complex products whilst consuming a minimal amount of energy.” Kiefel says the improved energy efficiency of the machine comes from a heating system with 20 per cent increased capacity, but reduced energy consumption, in combination with the energy recovery system of the servo drives. Greater productivity comes as a result of less film wastage thanks to a new film feed table, as well as an improved forming air vacuum system for the production of superior moulded parts. There is an ergonomic tool change system which enables increased uptime of the KMD 78.2 Speed.

SEE ME AT K2019 HALL 3 STAND E90

SEE ME AT K2019 HALL 5 STAND C21-D21

BASF to launch world’s first thermoformable PBT BASF is introducing two new products to its Ultradur family of polybutylene terephthalate (PBT) grades at K show. Developed by a team of chemists, physicists, and engineers, new Ultradur B6551 LNI has been tailored for extrusion, and Ultradur B6560 M2 FC TF is said to be the world’s first thermoformable PBT. BASF says both new grades combine the known characteristics of its Ultradur family, including a high melting point, low water uptake, high dimensional stability and good barrier properties. However, where previously

SEE ME AT K2019 HALL 3 STAND A52

Illig to showcase thermoforming innovation at K

The KMD 78.2 Speed

the melt strength of PBT was not sufficient to make it a preferred product for extrusion, the development team connected and branched the polymer chains using tailor-made additives to gain a very high melt strength. This, they say, makes Ultradur B6551 LNI the perfect material for pipes, profiles and mandrels – and the Ultradur B6560 M2 FC TF the material of choice for extrusion of films and thermoforming of packaging or technical parts. The processability of the new materials was tested by supplier of thermoforming systems for thermoplastics, Illig (more news about their exhibit below), who reported that the grades offer good mechanical properties, are easy to colour and can even be foamed.

Illig will present new developments and milestones in the thermoforming industry when it exhibits at K 2019. During the show, the company will display the latest developments in the digitisation of the thermoforming process in www.britishPLASTICS.co.uk

conformity with the new Industry 4.0 standard, in which its tool system will take on an important role. It will also announce a new thermoforming machine from its fourth generation, which it says will set new standards in terms of productivity and reproducibility in the thermoforming process, as well as IML-T decoration of thermoformed lids. 47

W HEN IT COMES TO THERMOFORMED PACKAGING, CHOICE OF MANUFACTURER IS KEY. BP&R’S TOM WALKER SPOKE TO MANAGING DIRECTOR OF LEEDS VACUUM FORMERS, NIGEL COATES, ABOUT SUSTAINABILITY, MACHINERY INVESTMENTS AND WHY SIZE MATTERS.

ON TOP FORM Trading since the late 1980s, Leeds Vacuum Formers (LVF) is primarily involved in the manufacture of packaging for direct contact with food; while also being particularly active in the confectionary market, where it produces a wide range of packaging for both biscuit and chocolate manufacturers. However, unlike some larger thermoforming companies, LVF tends to focus more on tailored packaging solutions, Managing Director, Nigel Coates, told me. “We try to avoid producing standard lines, because this kind of business usually ends up with whoever is prepared to supply at the lowest price, and so it’s just a race to the bottom in terms of margin,” he explained. “What we try and do is be involved with customers who want something new, and that could be a very subtle difference between something that already exists, or something brand new and unique.” SIZE MATTERS With a workforce of around 50, LVF is not one of the smaller players in the market, but Coates feels that the close-knit nature of the team can be vital when providing the best for its customers. He said: “We run the company very much like a family-business, and customer service is the number one priority of our very driven and dedicated team.” Coates says a lot of the attributes of the business are linked to its relatively small size. “Our size lends itself to two or three key individuals always being familiar with everything that’s going on, including all customer requirements, which

helps us to provide a very effective service. Our size also enables us to develop new designs and implement new bespoke packaging solutions very quickly,” he continued. “When we get an enquiry from a customer, that enquiry will come straight in at director level and dealt with immediately – there’s no multi-tiered management structure where projects can become delayed and messages lost. “In the case of new enquiries requiring development, once that development process is concluded the project is handed over to our Technical Director, who will liaise with both our Operations Director and our Tool Room Manager to ensure that the appropriate production tooling is made and importantly completed in time for first production. “As far as production is concerned it’s our Operations Director, Carol Richmond, who ensures that all orders are processed and acknowledged to our customers, and importantly ensures that as well as the tooling, the materials we require also arrive in time for production to commence.” IN-HOUSE INVESTMENTS In recent years LVF’s tool room has seen significant investment to enable a quicker turnaround on new tooling, with more investment planned within the next 12 months, both in terms of CNC machines and staff. The production department at LVF is where the greatest investments have been made, Coates, explained, the most recent being in the company’s

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fifth Kiefel thermoforming machine, commissioned in July. “Though this latest machine has certain additional features, it is effectively the same as our other machines, meaning that we can move the tooling that we make for a particular tray on a particular machine between all five separate machines, which significantly improves our flexibility,” he explained. ENVIRONMENTAL DIFFERENCE Coates says LVF has always been acutely aware of its environmental responsibilities, being one of the first companies to take a serious interest in the use of rPET, and has continued to push sustainability boundaries by offering the option of the ‘Breakdown PET’ additive within its packaging. The Breakdown PET attracts microbes onto the surface of the material, which secrete and break it down. The additive acts as a safety net for the packaging in case it ends up in landfill, where its breakdown time can be measured in months and years, as opposed to the thousands of years of standard PET. However, Coates acknowledges that at the present moment, the material is yet to fulfil its potential. “We’re in a catch-22 position. The solution is great, but the additive is expensive, and will remain expensive until the manufacturers can apply economies of scale. But the fact that the additive is expensive means they don’t see what a great opportunity it provides them. “Based on present cost, the use of Breakdown PET will result in an uplift in price of approximately 60 per cent, which is prohibitive

for most of our customers,” he explained. “However, being involved as we are with a number of relatively small start-ups and businesses with products in niche markets, there are opportunities emerging. I think we’ll see a gradual uptake in the usage of the material, which I’m sure will be linked to a gradual reduction in the costs, and at some point in the future – I’d like to think in 10 years’ time – everyone will be talking about using Breakdown PET in packaging, not normal PET. It’s going to be a longish journey to get to that point, but one that’s worth embarking on.” Coates believes that the real change will come when a big brand gets behind the Breakdown PET additive. “It’s going to take a company like Coca-Cola or Nestlé to make an announcement to say they’re switching all of their bottles to Breakdown PET, and when something like that happens, the uptake of the material will go through the roof, the economies of scale will come into play and then we’ll be in a position where it’s more and more affordable,” he continued. “We’re a long way away from this material being widely used, but all good things have to start somewhere. We certainly think that there’s a lot of mileage in it, so we’re trying to remain as involved with it as we can.”

Our size lends itself to two or three key individuals always being familiar with everything that’s going on, including all customer requirements, which helps us to provide a very effective service. Our size also enables us to develop new designs and implement new bespoke packaging solutions very quickly.”

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TPES | NEWS RTP expands TPE offering with latest acquisition RTP Company has acquired the Zeotherm TPV product line from Zeon Chemicals. Completed in May, the transaction encompasses all products sold globally under the Zeotherm TPV name. “This acquisition is just the latest step in our rapidly expanding thermoplastic elastomer business,” explained Todd Gummersbach, General Manager for TPEs at RTP Company. “The Zeotherm TPVs expand our product line, which includes compounds based on SEBS, TPV, TPU, POE, COPE and COPA, making it one of the broadest TPE product portfolios in the industry.” Zeotherm TPV products are available in durometers ranging from 70A through 40D.

Global market for TPEs expected to grow by 6.2 per cent CAGR The global market for TPEs is expected to grow at a compound annual growth rate (CAGR) of 6.2 per cent from 2019 to 2024, according to a new market study from Smithers Rapra. The report says major growth for TPEs will depend largely on the success of the world’s automotive industry, given that the consumption in this market

The material offers 150° C continuous use performance, whilst withstanding long-term exposure to engine oils and lubricant greases, a level that RTP Company says cannot be achieved with other TPEs or copolyesters. Zeotherm TPV is also said to bond well to nylon substrates in overmoulding applications. “This TPV technology, along with RTP Company’s Nylabond products, offers customers a full range of nylon-based TPV options that can be customised to fit the precise requirements of an application,” Gummersbach continued. “For design engineers with applications that require high performance in potentially harsh environments, such as under-thehood automotive parts or harsh industrial applications, Zeotherm TPVs can be an excellent material choice.”

Headquarters of Kolon Group in Korea

Kolon Plastics appoints Nordmann as EU distributor for TPE-Cs Kolon Plastics, a global producer of engineering plastics and materials, has announced Nordmann as European distributor for its ‘Kopel’ family of thermoplastic copolyester elastomers (TPE-c). The Kopel line incorporates a range of TPE-c grades, including general grades, UM grades and HR grades, all made by polymerisation. Kolon also offers airbag cover grades, blow moulding grades and a monofilament grade made by compounding. Yuri Suh, Vice President of Global Marketing for Kolon, said: “We are happy to be a partner with Nordmann, an international distribution partner known for its customer orientated focus and technical expertise, and work together to establish our technical solutions and value to market.” Jost Laumeyer, Global Sales Director for Plastics at Nordmann, said: “This exciting new opportunity to include Kopel TPE-c is an excellent addition to our plastics portfolio. We are committed to partnering with global leading manufacturers and bringing the highest quality products and solutions to our customers.”

represents of 43 per cent of the global demand for TPEs in 2019. This is set to grow at 6.6 per cent CAGR from 2019 to 2024. The TPE global market volumes have grown from 3.59 million tonnes in 2014 to an estimated 4.76 million tonnes in 2019, with the market being forecast to reach 6.42 million tonnes in 2024. Regional growth is strong for the materials, with the Asia-Pacific region leading in terms of size and showing a good growth rate, as it has already done for some time.

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‘om’ top of tpe selection

T EKNOR APEX COMPANY RECENTLY LAUNCHED A NEW-GENERATION OF TPES FOR OVERMOULDING THAT THE COMPANY SAYS EXHIBIT SUPERIOR ADHESION TO WIDE RANGE OF ENGINEERING THERMOPLASTICS. BP&R LOOKS AT THE NEW COMPOUNDS, ADVANTAGES OVER EXISTING TPES AND A NEW DIGITAL ACADEMY FOR PROCESSORS.

Where overmoulding is increasingly being used to enhance both the functionality and value of a product, materials selection is increasingly important. Choosing the right material depends on the strength of the bond between hard and soft plastic, which is largely determined by the compatability of the two materials. Recognising this, Teknor Apex Company has recently launched Monprene OM, a new generation of thermoplastic elastomer (TPE) overmoulding compounds with enhanced adhesion and processing properties, as well as ‘The Overmoulding Academy’, a new online resource designed to ensure the right materials are chosen for every application. Monprene OM compounds have been developed to exhibit greater adhesion to a wider range of engineering thermoplastics, mould more easily and be more economical than comparable compounds previously available from the company. ADVANCED TECHNOLOGY The new compounds are based on advanced technologies for adhesion modification that exhibit improved bond strength when overmoulded onto rigid polymers used in consumer products, small appliances, power tools and other components requiring ‘soft/ hard’ material combinations. Four series of standard grades are available, each designed to adhere to specific substrate materials, as well as custom formulations that can be developed for specific requirements. “These new-generation overmoulding TPEs are more thermally stable than our earlier products,” explained Hilarie Rubin, Senior Market Manager for Consumer Products at Teknor Apex. “Monprene OM compounds can be moulded at higher temperatures, which are more conducive to obtaining good adhesion.” Three of the four new standard series are based on styrenic TPE technology and exhibit dry haptics for good tactile properties in grips, handles, and

MONPRENE OM COMPOUNDS CAN BE MOULDED AT HIGH TEMPERATURES, WHICH ARE CONDUCIVE TO OBTAINING GOOD ADHESION.”

other ‘soft-touch’ components. The fourth is based on TPV (EPDM + PP) technology for improved chemical resistance. Firstly, Monprene OM-19300 grades range in hardness from 30 to 70 Shore A. The compounds are designed for adhesion to general-purpose and high-impact polystyrene and styrenic copolymers such as methacrylate-butadiene-styrene (MBS). Monprene OM-19400 is a general-purpose series ranges in hardness from 40 to 70 Shore A that can be overmoulded onto a very broad range of engineering thermoplastic substrates, some of which are polycarbonate (PC), ABS, PC/ABS blends, copolyester, PET, PBT, acrylic (PMMA), acrylate copolymers (PSA, ASA, and SAN), and acetal (POM). Next, Monprene OM-19100, which is characterised by low compression set as well as dry haptics, is designed for overmoulding onto nylon. The hardness range is from 40 to 70 Shore A. Finally, Monprene OM-19100V, like the OM-19100 series, consists of low compression set compounds designed for overmoulding onto nylon 6, 66, 12, etc., but it also exhibits enhanced chemical resistance. The hardness range is from 65 Shore A to 40 Shore D. “Drawing on our experience in manufacturing both TPE and engineering thermoplastic compounds, Teknor Apex has developed a new generation of TPEs that bond to the widest range of polymers,” continued Rubin. “We support these products with our team of experts in regulatory and product safety compliance, our product development facilities for part design, tooling and adhesion testing, and our mobile engineering team to assist in process optimisation.” LEARNING ACADEMY In order to help customers understand the benefits of overmoulding and the advantages of materials selection and processing parameters on the finished product, Teknor Apex has combined the launch of the next-generation OM compounds with its aforementioned ‘Overmoulding Academy’, to ensure customers and designers have the most information available. “We’ve designed this to be the number one resource for TPE overmoulding,” said Rubin. “Visitors can find blogs, whitepapers and guides to help source the right materials and assist in product and tooling design, as well as in process optimisation,” she concluded.

DTL Machinery UK deals in used plastic injection moulding machinery and related ancillary equipment . We buy all makes, age and sizes of machines for our stock and also redundant / very old machines (1980 onwards) for our overseas customers for refurbishment.

Machine offers of the month • Krauss Maffei 600-3500 C3, Year of manufacture 2002 • Krauss Maffei 110-750X, Year of manufacture 2010 Please contact us for further information and prices. Tel: 01925 596170 • Mobile: 07838138342 • WhatsApp: 07838138342 • Email: dtlmachineryuk@gmail.com/ info@dtlmachinery.co.uk • Web: www.dtlmachinery.co.uk Douglas Trading UK Ltd., T/A DTL Machinery UK, Unit 1 C, Causeway Park, Central Avenue, Warrington WA4 6RF, UK.

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RECLAMATION AND RECYCLING | NEWS Investment boosts recycling capacity for Axion Polymers

The Jaguar I-Pace

Jaguar Land Rover trials new recycling process to help tackle plastic waste Jaguar Land Rover is trialling an innovative recycling process which converts plastic waste into a new premium grade material that could feature on future vehicles. Working in conjunction with BASF, Jaguar Land Rover is part of the ‘ChemCycling’ project, which upcycles domestic waste plastic otherwise destined for landfill or incinerators into a new high-quality material. The waste plastic is transformed to pyrolysis oil, which is then fed into BASF’s production chain as a replacement for fossil resources, ultimately producing a new premium grade that replicates the high quality and performance of virgin plastics. It can also be tempered and coloured, making it the ideal sustainable solution for designing the next-generation dashboards and exterior surfaces in Jaguar and Land Rover models. Jaguar Land Rover and BASF are currently testing the pilot

phase material in a Jaguar I-PACE prototype front-end carrier, overmoulding to verify it meets the same safety requirements of the existing original part. Pending the outcome of the trials and progression in taking chemical recycling to market readiness, adoption of the new premium material would mean Jaguar Land Rover could use domestically-derived recycled plastic content throughout its cars without any compromise to quality or safety performance. Chris Brown, Senior Sustainability Manager at Jaguar Land Rover, said: “Plastics are vital to car manufacturing and have proven benefits during their use phases, however, plastic waste remains a major global challenge. Solving this issue requires innovation and joined-up thinking between regulators, manufacturers, and suppliers.” He continued: “At Jaguar Land Rover, we are proactively increasing recycled content in our products, removing single-use plastics across our operations and reducing excess waste across the product lifecycle.”

Further investment in Axion Polymers’ Manchester-based plastics recycling facility has increased waste processing capacity, as well as extrusion capability of its 100 per cent recycled polymer grades, in the first phase of its continuing investment in the plant’s development. Additional equipment has been purchased and installed at its Shredder Waste Advanced Processing Plant (SWAPP) at Trafford Park, which has ‘debottlenecked’ part of the process. As a result, the plant’s capacity is said to have improved by over 30 per cent per month, allowing increased volumes of auto shredder residue from end-of-life vehicles and Waste Electronic and Electrical Equipment (WEEE) to be processed into its high-quality Axpoly recycled PP and ABS grades. The greater processing capacity translates into a 20 per cent increase in recycled polymers produced per month, enabling Axion to satisfy increased demand from the construction and automotive sectors for these materials. Laura Smith, Axion Polymers Commercial Operations Manager, said: “Our customers benefit from our secure source of infeed materials, and means we can now satisfy more customer orders. Because of the process modifications we have made, we are now able to supply greater volumes of Axpoly PP and ABS grades every month.”

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P RESTON PLASTICS IS TACKLING THE ISSUE OF RECYCLING POLYPROPYLENE FILM WASTE IN THE UK HEAD ON, BY INVESTING IN THE TECHNOLOGY AND INFRASTRUCTURE NEEDED TO GIVE PRODUCERS A SUSTAINABLE ENDOF-LIFE SOLUTION. BP&R LOOKS AT THE FIRM’S COMMITMENTS IN MORE DETAIL.

s one of the first UK companies to specialise in recycling hard-to-process polypropylene film packaging waste, Preston Plastics is taking its interest in this area to a new level.

Clark passionately believes that UK packaging producers have a responsibility to ensure they know exactly where their waste ends up.

The firm has announced its latest investment in technology which it says will help even more producers, packagers, printers and waste management firms to recycle problem plastics responsibly.

“We can’t make it someone else’s problem,” he says. “We believe the waste produced here should be dealt with here, rather than it being shipped off to other corners of the globe. Responsible recycling helps the UK economy by creating jobs. It’s an approach that the government has endorsed through its recent consultations with the industry, so it’s not going to go away.”

The firm has made a multi-million-pound investment in a second Intarema plastic extrusion machine. This, it says, will boost capacity at the Lancashirebased firm by 80 per cent, allowing it to recycle some 11,000 tonnes of material each year. “When we invested in our first Erema machine 15 years ago we were among the first in the country with the capability to recycle heavily-printed polypropylene film, including film containing adhesives,” explained Managing Director, Wayne Clark. “Previously, almost all this material – drinks labels, crisp packets, sweet wrappers – was going to landfill or incineration.” Now, however, that material is being converted into reprocessed plastic compound by Preston Plastics and used across the UK and Europe in the manufacture of new plastic-based products, such as storage boxes, paint trays, automotive parts and drainage products. And while Clark and the team believe that food manufacturers and packaging printers can bask in the glow of their role in this circular economy, the firm’s is keen to stress the other added benefits for producers in using a responsible UK company. “A big worry for brands is that their waste material will end up in places it shouldn’t,” explained Steph Harding, the company’s Commercial Manager. “We’re happy for our customers to audit our site and we can issue destruction certificates for the waste we take from them. That gives our customers peace of mind their packaging is being destroyed securely.” “WE CAN’T MAKE IT SOMEONE ELSE’S PROBLEM” We believe the waste produced here should be dealt with here, rather than it being shipped off to other corners of the globe. Responsible recycling helps the UK economy by creating jobs.”

A TWOFOLD CHALLENGE The challenge for Preston Plastics, says Clark, is now twofold: encouraging product designers to include recyclability as part of their criteria alongside commercial factors; and convincing companies who generate film waste to ensure they have an ethical and sustainable recycling solution. “It’s a difficult task because we know that most companies don’t have a dedicated Director for recycling and waste issues,” continued Clark. “The person who deals with it usually has many other responsibilities, but we know we can provide a solution that makes their lives easier and their business more responsible.” “Our model also helps other waste management and recycling firms who have polypropylene waste that they would usually send to the energy-fromwaste providers. Because we can reprocess that material, they don’t have to pay the gate fees they would normally.” 12 MONTHS IN THE MAKING Preston Plastics has spent the last 12-months putting the infrastructure in place for the new Intarema machine. This work has included introducing a new electricity substation, underground cabling, a water cooling and recirculation system, and a new plastic shredding machine. It has also increased product storage capacity by doubling the size of its yard, creating new warehousing and investing in its own fleet of wagons and a second weighbridge. The business plans to recruit up to four new staff this year as part of the expansion. The new machine, which is being shipped from Erema’s base in Austria, has been fully operational since September.

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MACHINERY | NEWS Maguire renames its unique resin dryer to spotlight drastically lower energy consumption Maguire has renamed its vacuum resin dryer for plastics processors to reflect its capability to pay for itself through substantial savings in energy costs. Now called ‘ULTRA’, the dryer uses energy to dry resin at such a lower rate than a comparable new desiccant dryer that Maguire claims that the cost savings mean that the machine “is almost free”. The new brand will be formally launched at K 2019. The ULTRA low energy dryers are based on technology introduced by Maguire in 2013 under the name VBD. Commenting, Frank Kavanagh, Vice President of Marketing and Sales at Maguire, said: “Since 2013 the experience of customers around the world has demonstrated that the energy

saving achieved with our dryers are even greater than originally claimed. “While the energy needed to heat polymer to its required temperature is roughly the same for both vacuum and desiccant dryers, we now know that the ULTRA low energy dryer uses much less energy in the next stage, when the heated resin is actually dried.” The rebranded ULTRA dryer

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K-Tech appointed distributor for ENMA equipment in UK and Ireland Shanghai-based ENMA Granulator has appointed K-Tech Plastics Machinery as sole distributor for its products in the UK, Ireland and Germany. Having been established in France in 1990 manufacturing shredders and granulators, ENMA transferred production to Shanghai later that decade. It has since expanded its range of equipment to include one, two and four shaft shredders, as well as granulators up to two metres wide, pulverisers, and, most recently, pelletising lines for polymers. Now being supplied into the UK and Ireland by Staffordshirebased K-Tech, extensive work has been carried out to ensure the machines are fully CE compliant and adhere to the latest UK safety directives. Alongside the supply and distribution of the ENMA portfolio,

Thomas Tong, CEO of ENMA (left), with Karl Shields, MD of K-Tech

K-Tech will also hold spare stock. “We understand that downtime is expensive, and so we will be holding common spares for the ENMA range in our UK warehouse available for next day delivery,” explained Karl Shields, Managing Director of K-Tech. Commenting on the new distribution agreement, Thomas Tong of ENMA said he hoped that with the help of K-Tech the company will be able to “greatly expand” on the number of installations of its equipment.

The new granulator at Anglesey Sea Zoo

Summit Systems provides Anglesey Sea Zoo with plastics granulator Anglesey Sea Zoo is collaborating with ancillaries provider, Summit Systems, for advice on the best course of action to capture and process plastic waste on and around Anglesey, North Wales, including the installation of a plastics granulator. The granulation unit, donated by Summit, has been put into action over the summer, where it has sizereduced collected redundant waste plastic into flakes, before being sent to UK manufacturers to allow the material to enter the recycling system for reuse rather than landfill or incineration. Dan Jordan, Materials Manager at Summit Systems, said: “It’s my mission to make sure that the UK recycles more plastic packaging. This saves the huge transport costs of shipping materials for recycling abroad, and also makes the recycled material available to processors in the UK.” Anglesey Sea Zoo says alongside use of the granulator, it is also using recycled plastic in its packaging and is encouraging schools and the local community to participate in beach cleans and environmental talks. Frankie Hobro, Owner and Director of Anglesey Sea Zoo, said: “As a business that uses plastic packaging, we have a pivotal role in changing our unsustainable dynamic and continue to invest in our environmental values within our business model. “We are also conscious of the larger picture of carbon footprint, something plastics has played a key role in reducing. Understanding plastic packaging and how to stop the pollution of it is a huge motivation in our quest.”

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W HEN MANCHESTERBASED PRODUCER OF BLACK MASTERBATCH, HUBRON INTERNATIONAL, NEEDED A NEW CARBON BLACK HANDLING SYSTEM, IT APPROACHED SOLIDS HANDLING EQUIPMENT PROVIDER, AJAX EQUIPMENT. BP&R LOOKS AT THE PROJECT IN DETAIL AND THE BENEFITS OF THE NEW INSTALLATION.

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WELL HANDLED

oorly flowing materials, such as carbon black, can be challenging and therefore require careful and considered handling. Designing handling equipment for such materials under a significant time constraint also adds a further challenge. This was the situation facing Boltonbased solids handling equipment specialist, Ajax Equipment, which recently worked with Hubron International, to design, manufacture and install a carbon black handling system in order to meet the imminent commissioning date of a new extruding line. INVESTMENT INTENTIONS Early in 2018 Hubron International was experiencing longer lead times than desired and, as a result, made the decision to increase production and plant capacity to meet growing customer demand. “Hubron made the £1.5million investment after identifying the availability of a new extruder available almost immediately. The project plans were quickly developed, which gave ancillary equipment suppliers a very short lead time to design, build and install the equipment required,” said Craig Hodgkinson, Operations Director at Hubron International. The firm had previously worked with Ajax on developments to upgrade its production facilities, and so approached them in the hope they could work to the tight timescales demanded by the latest investment project. “Ajax first worked with Hubron International in 2002. For this project Ajax designed and manufactured three bag emptying stations with gravity flow hoppers,” explained Ajax Equipment Managing Director, Eddie McGee. “A few years later Hubron was looking to upgrade the feeding system of another one of the production lines, as the existing inclined screw operated unreliably. An inclined screw was the best handling solution in this situation, as this part of the plant has layout and height restrictions preventing the use of a bag emptying station using a gravity flow hopper. Ajax successfully supplied an inclined screw which would operate reliably and provide a consistent level of output.” LATEST SOLUTION At the start of masterbatch production, Hubron transfers materials from a storage facility to the upper floor of the compounding unit. Here carbon black is supplied to loss-in-weight dosing equipment across five compounding lines on the floor below. The new production line was to have materials input from the same part of the floor Ajax had

worked in most recently and, therefore, similar height and layout restrictions were encountered. As the conditions were comparable, a similar solution to the solids handling system previously supplied was used as a starting point. A further influence on the system design was Hubron International’s requirement to use an existing big bag discharger and hoist. The resulting handling system consists of an inclined screw feeder with Lynflow ribbon flights and a hopper featuring Lynflow insert that accommodates the site’s big bag discharger, as well as providing a support beam structure for lifting bags using the hoist. From the big bag discharger, carbon black is fed into the bottom of the inclined screw feeder, which transports the carbon black powder to a feed hopper. After visiting Hubron’s facility to discuss their production requirements, Ajax proposed a longer and higher capacity inclined screw feeder than previously supplied. Using a longer feeder provided the space, in the available headroom, for a large capacity hopper without suffering from the adverse effects that can be encountered with an inclined screw. Although this design required the screw feeder to be inclined at over 30°, the single screw effectively transfers the poor-flow carbon black to top up the hopper. “Screws inclined at an angle greater than 20° can lead to material back-spill, increasing the cross-sectional loading on the feeder,” explained McGee. “To prevent back-spill, Ajax combined its patented LynFlow ribbon blades with appropriate rotational speed to drive the material forward.” The hopper’s construction ensures the process has a constant and consistent supply of material; this is achieved through a number of features, including a progressively steepening geometry. The hopper also includes a Lynflow insert, which encourages reliable flow to be achieved with a lower wall angles than a conventional construction would otherwise require. The insert modifies the flow pattern inside the hopper, improving the movement of carbon black. The insert also vibrates, disturbing the material effectively without rattling the hopper. SIGNIFICANT CAPACITY INCREASE Following the installation of the proposed solution, Hodgkinson says the new extrusion line has significantly increased capacity for black masterbatch production, enabling Hubron to reduce lead times. “Overall an excellent effort from all with complete success,” he concluded.

www.britishPLASTICS.co.uk

MEET US AT K 2019 October 16–23, 2019 | Düsseldorf – Germany Hall 15, Booth C06 | Hall 10, Booth A04

Tel: +44 (0)1793 827666 Email: sales@transxl.co.uk Web: www.transxl.co.uk

SHEET LINES

890mm Welex sheet line

1040mm Welex world standard coextrusion Pet sheet line

750mm wide Battenfeld/Gabler in line lid forming machine

700 X 500mm Illig RV74 Vacuum Former

63mm (2.5”) Welex Extruder with Vented Water Cooled Barrel

120mm Battenfeld Single Screw Pelletising Line

PIPE/PROFILE

THERMOFORMING

PELLETISING

GRANULATORS

EXTRUDERS

cia Be So

0 Over 3o0view t s o e Vid

MORE MACHINERY, MORE PHOTOS ON THE WEB WWW.TRANSXL.CO.UK

www.ultrapolymers.com | Your partner from design to production

MATERIALS | NEWS Nouryon invests in metal alkyls plant at Rotterdam Nouryon has made a series of investments at its metal alkyls plant in Rotterdam, to improve efficiency and increase capacity. The projects will enable the company to continue meeting growing demand from customers in the polymer industry and improve supply reliability in Europe. The most recent investment includes automating raw material handling, improving overall efficiency and safety at the site by avoiding potential exposure risks. This project also allows for material to be supplied in bulk, which reduces transportation costs. Jeroen Jungschlager, Rotterdam

Ampacet introduces Blue Edge 226 for flexible packaging Ampacet has launched Blue Edge 226, a masterbatch that has been specially formulated to enhance the appearance and performance of post-consumer resins. Developed for use in recycled polyethylene (rPE), Ampacet Blue Edge 226 improves the aesthetics of packaging made of post-consumer recycled plastics. It increases film brightness by imparting a lighter bluish tone, which Ampacet says gives it a “clearer, fresher look with increased consumer appeal.” As an added benefit, Blue Edge 226 is said to reduce the risk of additional gel formation during processing of rPE and minimises visible defects. Ampacet says the new masterbatch enables use of commercially available rPE without a detrimental impact on the aesthetics of end-use applications, demonstrating a positive impact on sustainability and a resulting boost to the circular economy.

Plant Manager, said: “The Rotterdam plant has increased production capacity by more than 40 per cent in the last three years, and this latest investment series positions us for sustained growth. “It will enable us to move greater volumes with improved reliability and consistency to our customers.” Johan Landfors, Managing Director for Polymer Chemistry at Nouryon, said: “Projects such as these reflect our strategy of accelerating growth through operational excellence and strategic investments tailored to the needs of our customers.”

The Rotterdam metal alkyls plant

JL Goor to distribute ExxonMobil’s hexanebased rotational moulding resins in the UK and Ireland ExxonMobil has entered into a branded distribution agreement with Dublinbased JL Goor Materials Ltd. Under the agreement, JL Goor will distribute ExxonMobil’s hexanebased rotational moulding resins in the UK and Ireland, complementing its current product offering of ExxonMobil performance polyethylene and other polymers. ExxonMobil’s rotational moulding resins are said to provide a broad operating window, an optimal balance of stiffness, toughness and low-

temperature impact strength and are formulated with UV stabilisation for long life. These products are used in a wide range of rotomoulded applications including tanks, toys, consumer and recreational products. “With many European supply enquiries in recent years, we are very excited about working with JL Goor Materials to support rotomoulding innovation in Ireland and Great Britain,” explained Peter Noble, Chemicals Business Manager, ExxonMobil Chemical Canada. “JL Goor Materials is highly respected in the industry for its technical expertise and logistics

www.britishPLASTICS.co.uk

capability, making them an excellent partner to showcase the benefits of our high-quality and proven dependable rotomoulding resins.” ExxonMobil’s rotational moulding resins can be used for a wide range of rotomoulded applications

www.ultrapolymers.com | Your partner from design to production

INTERVIEW LEANNE TAYLOR

E UROPEAN DISTRIBUTOR OF SPECIALITY CHEMICALS, ADDITIVES AND INGREDIENTS, CORNELIUS GROUP, IS UNDERGOING A TRANSFORMATIONAL CHANGE THAT WILL SEE IT DELIVER A DIFFERENT OFFERING TO ITS CUSTOMERS. BP&R SPOKE TO GROUP CEO, DARREN SPIBY, ABOUT THE COMPANY’S PLANS.

TRANSFORMATION Q: Cornelius is undergoing a business transformation that will see a strategic restructuring in the way the company operates. What was the decision behind the move and what will it mean for your customers in the UK plastics and rubber industries? Cornelius Group has traditionally operated as siloed geographical businesses, as well as operating a manufacturing business currently focussed on the ocular sector, separate from the main distribution portfolio business. Under our new ‘One Cornelius’ strategy, all operations in Russia, Poland and the UK, including sourcing offices in China and India, operate as one seamless company and our manufacturing capabilities are newly integrated into our distribution model to add value-added solutions to our product portfolio. Most importantly our ethos is around ‘delivering the difference’ to our customers – truly differentiating the company from other distribution competitors through a different way of doing things. We are focussed on creating more intimate relationships and insightful and inspirational product and services that truly deliver partnership for both our principals and customers in a way not seen before.

www.britishPLASTICS.co.uk

Q: How differently will the newly-restructured business operate from the existing model and why? We, as a business, recognise the key challenges our principals and customers face – economic volatility, increasingly competitive market environments, technology disruption, a focus on cost-down, a need to drive new levels of innovation, as well as new generations of customers demanding sustainable solutions. Our new business model is designed to take a holistic approach to these challenges bringing value-added products and services from across our portfolio led by a new team who intrinsically understand customer-led innovation. We have appointed a new Group commercial director, Ian Pearce, formally of Arizona Chemical and Synthomer, to lead out the strategy and have created new distinct business units in Performance Chemicals and Life Sciences to provide the focus our principals and customers require, again with a new leadership team. Our operations in the plastics and rubber sector are now captured under our Performance Chemicals business, which is led by Jason Fitzgerald, and concentrates on Paints and Coatings, Plastics and Rubber, Construction Chemicals and Performance Materials, along with integrating new solutions from our manufacturing in Haverhill, Suffolk.

www.ultrapolymers.com | Your partner from design to production

GAINS Q: Will the re-structuring enable new product development and how important is innovation in new products for the business? Absolutely. This is the core focus of our strategy. The speed of technology development and innovation is accelerating across all our markets and it’s clear that our customers are seeking new, sustainable, as well as creative ways to deliver innovative solutions to drive their businesses. We believe that we have the capability, with our in-house research and development facilities, as well as the expertise in our commercial teams to deliver market-led innovation, that we have the skills and know how to truly deliver a different level of support for both our principals and customers. Our ‘delivering the difference’ strategy is not just about making it easy to do business with us, it’s about a differentiated level of product and service performance that truly make a difference to our partners. Q: What is your vision for the future growth of the business once you implement these changes? Cornelius has experienced steady growth, above market, for the past ten years but we anticipate a step-change in performance with this strategy. With a turnover of £50m today, we are seeking a significant uplift in growth for the next five years based on this work. Q: With regards to your Performance Chemicals division, are you concerned about the about the effect of leaving the EU on REACH regulations? Naturally the Brexit situation has given everyone the jitters. We have worked comprehensively with our principals and customers to put appropriate contingency plans in place and have particularly invested in managing the situation with REACH tightly, adding significant expertise and resource into the business to handle the challenges. REACH is a complex situation, but in the event of a no-deal Brexit we are fully aware of what could be required under the UK REACH system that would replace the current EU REACH regulations. We are therefore well prepared to comply with this should it prove necessary.

Q: Are you committed to your business in the UK, regardless of whether or not the UK leaves the EU on October 31 with a deal? Absolutely. We are a British headquartered business and our entire strategy is around growth and success in the UK marketplace. We are proud of our history and looking forward to a continuing successful business situation despite the current concerns. While the choice to exit might not have been everyone’s vote, we are confident that with the strength of the UK economy that plastics and rubber businesses will continue to thrive and do well over the long term. Q: In which end markets do you see the biggest opportunities for your products in your Performance Chemicals division? Performance Chemicals continues to be a key strategic area for Cornelius. The division is our longest established and we will continue to focus our efforts in our core applications areas – coatings, adhesives, sealants, elastomers and polymers. We intend to build on our strong distribution portfolio while adding complimentary new development products that exploit our technical capabilities in silicone, fluorine and acrylate chemistry and can be produced within our own manufacturing facilities. Q: In 2017 you increased an offer with Synthomer to include dispersants in the UK and Irish markets. Are you looking to secure further such deals? As a leading distributor of performance chemicals in the UK, we are always seeking new opportunities to bring innovation and competitive solutions to market with our current and new partners. We have a number of deals underway at the moment and hope to bring news soon of our next product portfolio. Clearly our new manufacturing strategy also offers new opportunities for the business too.

Our new manufacturing strategy is a really exciting move for Cornelius, having held our ‘light under a bushel’ for a long time remaining in Ocular solutions. With the vast amount of industry experience we now have in the team, we are confident that our customers are going to be delighted with the innovations we will bring to the market over the next two years. Q: Can you elaborate on your ambition to enhance your CSR? Corporate Social Responsibility is front of mind for all Cornelius employees today. We signed up to the United Nations Global Compact two years ago, which outlines ten core principles for us to make progress against - across our workplace, communities, customers, suppliers and key stakeholders, as well as, of course, the environment. We are proud to have made significant progress both in commitments and actions and will produce a comprehensive report in 2020 outlining our history, status today and future plans. Probably one of our most important steps forward has been to establish our Giving Fund; an employee-led charitable organisation that raises funds for a cause close to our hearts, Sparkle Malawi. Sparkle is a day care centre caring for some of the world’s poorest children providing health and nutrition services, as well as education. In addition, we are currently working on a new website where we will reflect our efforts more fully and are excited about revealing our progress on our journey to becoming a sustainable business.

Q: Are you planning any future investment in your manufacturing capabilities in the UK? Yes. We have a number of patent-pending products that are currently in development and early phase testing which will mean new investment in our Haverhill facility, as well as partnership with other manufacturers to produce for us.

www.britishPLASTICS.co.uk

Two great names under one roof

Small footprint 1 and 2-zone Hot Runner Controllers The All New HRCM512 2-zone controller • Small footprint fully featured 2-zone controller • 2 independent control zones • Includes all the features you need • Includes 2 connector plugs

Just £295

HRCM15 1-zone • Full feature 15A hot runner controller • Industry standard features without the cost • Includes connector plug

Just £195 Large stocks of Ancillaries available for next day delivery Call our sales team on 01536 403886 / 206653 to discuss your requirements

BP&R SOFTWARE GUIDE

MAGNETIC mould clamping

intouch T: 01604 537100 E: enquiries@ intouchmonitoring.com www.intouchmonitoring.com

Max temperatures of 80°C, 120°C or 240°C Factory fitted or retrofittable in a few hours For thermoplastics and rubber presses Designed to customer requirements Meets EN 201 and EN 289 standards Find out more at www.roemheld.co.uk or call 01462 459052

Roemheld workholding. Driving Innovation through Manufacturing

PlantMaster BMS Vision Ltd T: 01254 662244, E: sales.bla@visionbms.com www.visionbms.com/plastics Affordable and flexible MES system for the plastics/rubber industry. Easy to use systems from a €600m company with over 30 years experience. Real-time production monitoring features wireless data units and OPC Ethernet machine connections. “Drag and drop” job scheduling supports frame/insert level family tooling plus KAN BAN. ERP system integration, SPC/SQC, Touch Screen Data Units, Machine Maintenance, Operator Tracking, Traceability, DNC, Energy Monitoring, Bar Coding, Pager Alerts.

Hilma M-TECS magnetic clamping products

RIVI MAGNETICS

MONITORING

Real-time production monitoring systems. Designed to be easy to use and providing affordable solutions to all sizes of businesses. Production monitoring, scheduling, reporting, data import/export, databases for parts, tools and operators, integration with other software packages.

www.britishPLASTICS.co.uk

PROCESS OPTIMISATION SOFTWARE RJG Technologies Ltd Moulding Technology T: +44 (0)1733 232211 E info@rjginc.co.uk Zero Defect Moulding – What’s your target?

• Cycle time reduction • Reduced scrap rates • Improved process capability • Higher yield and OEE PRO-OP™ software provides a stepby-step procedure for optimising the injection moulding process to deliver optimum quality products at the most favourable cycle time. PRO-OP™ is a server based application which, by setting an optimum moulding process, highlights weaknesses and problems in relation to part design, mould design, mould construction, moulding equipment efficiency, moulding equipment specification and material selection. The moulding process is documented with explanations for each key process parameter setting demonstrating the processing conditions and equipment contributions to the final result. PRO-OP™ is aimed at companies whose focus is quality and consistent part manufacture. PRO-OP™ supports companies by providing a documented and structured validation protocol which is recognised in the in the pharmaceutical and medical sectors.

BP&R BUYER’S GUIDE MATERIALS MASTERBATCH

ASSEMBLY

Eclipse Buyers Guide_Layout 1 07

hot plate welding

Branson Ultrasonics

colour masterbatch

Units 3E + 3F, Hillam Road Industrial Estate, Bradford, West Yorkshire, BD2 1QN T: 01274 731552 F: 01274 738118 E: sales@eclipsecolours.com W: www.eclipsecolours.com

When it comes to matching colour, no one gets closer.

ultrasonic welding

InControl Ultrasonics Ltd (FFR Ultrasonics Ltd)

50mm high and 35mm

PO Box 10380, Sileby, LE12 7ZX T: 01509 621992 E: enquiries@ffr-ultrasonics. co.uk W: www.ffr-ultrasonics.co.uk W: www.incontrolultrasonics.co.uk

• We want to bring your colour inspiration to life.

www.abbeymb.com Tel: +44 (0)161 308 2550 Email: aml@abbeymb.com

black masterbatch

Polymer Specific and Universal Colour and Additive Masterbatches. Fastmatch colour matching service. 1 mm Easysperse MicroPellets to 4 mm MaxiPellets. Standards second to none.

polymers

158 Edinburgh Avenue, Slough, Berkshire SL1 4UE T: 01753 756675 F: 01753 551270 E: bucuk.sales@emerson.com W: www.bransoneurope.eu

• We develop amazing new colours and special effects for some of the worlds leading brands. • Performance is built-in, and cost designed out. • Any colour, Anywhere, Anytime.

Telsonic UK Ltd

Performance Masterbatches Telephone: +44 (0)1495 310583 Email: customer.service@pmb.co.uk

www.pmb.co.uk

cleaning materials

since 1982

Unit 3 Vitrage Technical Park 27 Witney Road , Nuffield Industrial Estate, Poole, Dorset BH17 0GL T: 01202 697340 F: 01202 693674 W: www.telsonic.com Blog: telsoniccuk.wordpress.com

vibration welding

Branson Ultrasonics

STOCKISTS & DEALERS OF ENGINEERING THERMOPLASTICS PA6,66,610,612,1010 PMMA, PBT, PET, TPE, PC, ABS, PPGF, ACETAL 00 44 (0)1428 723 900 sales@chcinternational.com

MATERIALS

158 Edinburgh Avenue, Slough, Berkshire SL1 4UE T: 01753 756675 F: 01753 551270 E: bucuk.sales@emerson.com W: www.bransoneurope.eu

COMPOUNDS

Purging Compounds Release Agents Mould Maintenance

QUALITY PVC PELLETS FOR EXTRUSION

www.ChemTrend.com www.UltraPurge.com

vekacompounds.com +44(0)1933 427 750

Motan Colortronic Ltd

Matilda House, Carrwood Road, Chesterfield Trading Estate, Chesterfield S41 9QB T: 01246 260222 F: 01246 455420 E: sales@motan-colortronic.co.uk W: www.motan-colortronic.co.uk

MACHINERY & EQUIPMENT

MOULD RELEASE

ASSEMBLY

infrared welding

UK Manufacturers est. over 60 years

Shredders Plastic separation Conveyors | Bailers Full recycling systems

01943 875104 sales@wrightsltd.co.uk

www.wrightsltd.co.uk

   

Infrared Welding Ultrasonic Welding Hot Plate Welding Heat Staking

JOINING

HIGH TECH AND HIGH PASSION.

Make the WRIGHT choice

CHILLERS/ TEMPERATURE CONTROLLERS

Find your perfect joining method.

www.frimo.com

pulse staking

CONTROL SYSTEMS AND EQUIPMENT

quality monitoring control Kistler Instruments Ltd

T: 01256 741550 F: 01256 741551 E: sales.uk@kistler.com W: www.kistler.com Pressure transducers and associated monitoring/control equipment for new and existing injection moulding applications.

DRYERS

Motan Colortronic Ltd

Matilda House, Carrwood Road, Chesterfield Trading Estate, Chesterfield S41 9QB T: 01246 260222 F: 01246 455420 E: sales@motan-colortronic.co.uk W: www.motan-colortronic.co.uk

DEHUMIDIFIERS Motan Colortronic Ltd Cavity pressure measurement systems and sensors for control of the injection moulding process and automatic hot-runner balancing, provides zero-defect production with 100% quality control. T: F: E: W:

Matilda House, Carrwood Road, Chesterfield Trading Estate, Chesterfield S41 9QB T: 01246 260222 F: 01246 455420 E: sales@motan-colortronic.co.uk W: www.motan-colortronic.co.uk

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

01256 741550 01256 741551 sales.uk@kistler.com www.kistler.com

TO ADVERTISE IN THis SPACE CONTACT MANDY O’BRIEN: 01244 952519 www.britishPLASTICS.co.uk

BP&R BUYER’S GUIDE HEATING EQUIPMENT

MACHINERY & EQUIPMENT DRYERS

HEATING EQUIPMENT

induction heating for platens and tools

HOT RUNNER SYSTEMS

MF Induction Heating

hot runner controllers

Unit 5, Martindale, Hawks Green, Cannock, Staffs, WS11 7XN Replacement Coils New platens T: 01543 570642 E: sales@mfinduction.com W: www.mfinduction.com

MATERIALS HANDLING AND STORAGE gravimetric/ volumetric blending

Motan Colortronic Ltd

INJECTION MOULDING

MATERIALS HANDLING hopper loaders

METAL DETECTION

and dosing

MIXING, FEEDING AND DOSING

imm projects

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

Motan Colortronic Ltd

Servicing & Maintenance Commission/Decommission Robotics Projects Planning Servo Kit Installations Component Supply Training - Any Level Beston Sales

Matilda House, Carrwood Road, Chesterfield Trading Estate, Chesterfield S41 9QB T: 01246 260222 F: 01246 455420 E: sales@motan-colortronic.co.uk W: www.motan-colortronic.co.uk

14 Years’ Engel Experience

www.buntingeurope.com /magnetic_separation_and_metal_detection/

info@immprojectsuk.com 07432 275730 www.immprojectsuk.com

Matilda House, Carrwood Road, Chesterfield Trading Estate, Chesterfield S41 9QB T: 01246 260222 F: 01246 455420 E: sales@motan-colortronic.co.uk W: www.motan-colortronic.co.uk

SCREWS & BARRELS

HOPPER LOADERS Engineers to the Plastics & Rubber industries, specialising in the following:

www.magog.co.uk Design, Manufacture, and Refurbishment of Screws & Barrels for the Plastics and Rubber Industries. • Screw design • New manufactured Screws, Barrels, Feed Sections & Liners • Proven wear resistant specifications for screws • Nitrided and Bimetallic barrels • Refurbishment and repairs • Condition monitoring and wear checks

Tel: 01952 671918 Fax: 01952 608579 Email: connectors.uk@staubli.com

www.quick-mould-change.com

Contact us to find out how we can help you Magog Industries Ltd, 10 Crane Mead, Ware, Hertfordshire, SG12 9PY T: +44(0)1920 465201 E: enquiries@magog.co.uk

POLYMERS

Screw & Barrel Manufacture Screw & Barrel Refurbishment Tie Bar Repair & Manufacture Screw Tip Assemblies Feed Liners, Plain & Grooved 100 Tonne Screw & Barrel Press Bimetallic Barrel Blanks up to 50 mm In Stock Please e-mail or phone Karl for more info. E. info@tws-mail.co.uk T. 01706 655402 W. www.tws-ltd.com Technical Welding Services (Rochdale) Ltd

FILTRATION ALUMINIUM MATERIAL STORAGE BINS Off the shelf or made to order with very competitive pricing! Standard sizes available: 80l, 200l, 420l, 830l. Contact us today on 01827 265800 or visit www.summitsystems.co.uk Prices start from £428 10% reduction with offer code:

BPR18 TO ADVERTISE IN THis SPACE CONTACT MANDY O’BRIEN: 01244 952519 68

METAL DETECTION AND SEPARATION EQUIPMENT Motan Colortronic Ltd

TO ADVERTISE HERE CONTACT MANDY O’BRIEN ON 01244 952519 MOULD CHANGE

Matilda House, Carrwood Road, Chesterfield Trading Estate, Chesterfield S41 9QB T: 01246 260222 F: 01246 455420 E: sales@motan-colortronic.co.uk W: www.motan-colortronic.co.uk

www.britishPLASTICS.co.uk

Motan Colortronic Ltd

Matilda House, Carrwood Road, Chesterfield Trading Estate, Chesterfield S41 9QB T: 01246 260222 F: 01246 455420 E: sales@motan-colortronic.co.uk W: www.motan-colortronic.co.uk

SECONDHAND AND RECONDITIONED

Cooper Plastics Machinery

8 Lyall Court, Flitwick, Bedfordshire MK45 1UX T: 01525 719850 E: Cooperplastics@gmail.com W: www.cooperplastics.co.uk Extruders, water baths, haul-offs, fly knife cutters, conveyors/tip tables, in-line punches, coilers etc. New and used. Repairs, servicing or rebuilds. UK agent for Lyons Electronics.

DTL Machinery UK

- We buy / sell all makes / age / sizes of Plastic Injection Moulding Machinery & Ancillaries equipment. - We also buy redundant, nonrunners & faulty machinery. - Machinery repair and maintenance services available. T: 01925 596170 M: 07838138342 E: info@dtlmachinery.co.uk E: douglastrading@gmail.com

BP&R BUYER’S GUIDE SECONDHAND AND RECONDITIONED

MACHINERY & EQUIPMENT SECOND HAND & RE-CONDITIONED

BUSINESS FOR SALE

Designer/ manufacturer injection moulding tools Ref: KP/642

Southern England Good reputation, solid customer base, low debt Excellent opportunity to bring service in house or as a bolt-on Contact Paul Holohan in complete confidence on 07798 530684 or info@kingswood.co.uk

kingswoodbusinesssales.com

For Sale Rubber and Plastic Moulding Company Established for over 20 years Existing Customer Base Turnover of £3.5 million 30 Experienced Employees Further Financials on request For further information email us on rubbermouldings1@gmail.com • Rubber • Plastic • Silicone Mouldings • Injection Mouldings

Refurbished machines with fault and leak free guarantee. We buy & sell all manner of plasscs equipment. Visit our workshop in Wellingborough, Northants. 01933 272747

sales@stvmachinery.co.uk www.stvmachinery.co.uk

‘USED INJECTION MOULDING MACHINERY DEALERS’

Single Machines to whole plants purchased Tel: David 07540 633552 info@plasticinvestments.co.uk www.plasticinvestments.co.uk

THERMOCOUPLES

FOR SALE

Ultrasonic Plastic Welders New & Used

For Sale &

Wanted

Branson - Mecasonic - Telsonic Sonotrodes (Horns) all Frequencies Fixtures, Repairs, Service, Parts Sub-Contract Welding, Hire & Consultancy

Tel; 01258 459257 Tel; 07730 413197

als.ultrasonics@gmail.com www.als-ultrasonics.co.uk

TransXL International Ltd

Plastics Processing Machinery Bought & Sold, Thornhill, South Marston, Wiltshire SN3 4TA T: 01793 827666 F: 01793 823826 E: sales@transxl.co.uk W: www.transxl.co.uk

TESTING EQUIPMENT

Gammadot Rheology Testing & Consultancy Services

Unit 5C, Leaton Industrial Estate, Bomere Heath, Shrewsbury, Shropshire, SY4 3AP T: 01939 291677 E: enquiries@gammadot.com W: www.gammadot.com Providing independant testing solutions to all your quality control, failure analysis & flow simulation data needs

hardness - IRHD and shore

MAPRA Technik Co — BAREISS For Bareiss of Germany IRHD & SHORE hardness testers, Abrasion & Rebound testers. T: 020 8508 4207 F: 020 8502 5107 E: info@mapra.co.uk W: www.mapra.co.uk

inspection & measurement

MAPRA Technik Co – DOSS

MARCEL AUBERT – KAFER

SERVICES TRAINING

TESTING/CONSULTANCY

3D Printing

For DOSS visual solution of Italy – Inspection & sorting machines for O’rings, Seals, Gaskets. T: 020 8508 4207 F: 020 8502 5107 E: info@mapra.co.uk W: www.mapra.co.uk

PRINTERS

in Plastic & Rubber

printers of plastic mouldings Total Print Ltd

Specialist Pad Printers Station Road, Gedney Hill, Lincolnshire PE12 0NP T: 01406 330122 F: 01406 330123 E: info@totalprintltd.com W: www.totalprintltd.com Sub-Contract Pad Printers to the Plastics Industry

Tel: 01420 88645 www.cdg.uk.com

MOULDFLOW ANALYSIS SOFTWARE

Mould Tool Design CAD CAM software

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

Tel: 01420 88645

COMPONENT PRINTERS

TAMPO.SCREEN.FOIL

Contour Marking Co Ltd Albert house, Gledrid Industrial Park, Chirk ,Wrexham, LL14 5DG T: 01691 770093 F: 01691 770023 Sub Contract Tampo, Screen & Foil Printing to the plastic moulding industry E: sales@contourmarking.com W: www.contourmarking.com

TO ADVERTISE IN THIS SPACE CONTACT MANDY O’BRIEN 01244 952519

www.cdg.uk.com

TO ADVERTISE IN THis SPACE CONTACT MANDY O’BRIEN: 01244 952519 www.britishPLASTICS.co.uk

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NEWS FROM THE FRONTLINE

IN THE LATEST INSTALMENT OF HIS EXCLUSIVE COLUMN FOR BP&R, DIRECTOR-GENERAL OF THE BPF, PHILIP LAW, LOOKS AT THE SIGNIFICANCE OF K2019 FOR UK EXHIBITORS AND HIGHLIGHTS THE INTENSIVE PREPARATION UNDERTAKEN AHEAD OF THE SHOW TO ENSURE THAT ALL OPPORTUNITIES FOR COMPANIES ARE FOR THE TAKING.

his year’s ‘K’ fair from 16th -23rd October will have greater significance than usual, as it might well mark the last edition where UK participants will be participating from within the EU. Our UK presence will be a strong one, as I hope it will be thereafter. We will have a total of 84 companies at the show promoting their products and services. Of these, 24 will be exhibiting on the BPF’s Pavilion. BPF will have two halls, one in Hall 5, which will be materials-related and the other in Hall 12, which will cover machinery and equipment. Look out for the sign ‘GREAT Britain and Ireland’ above the stands. The UK stand will embrace many veteran exporting enterprises, many from within the BPF’s membership. The extensive list of companies you can visit on our stands are: Aquapurge, Astropol, B&M Longworth, Blow Moulding Technologies Ltd, British Plastics Federation, CL Rye Trading, ELG Carbon Fibre, Euro Exim, Hubron International Ltd, Intouch Monitoring, IQMS, Listgrove, Longfield Chemicals, MSA Engineering Systems, Nextool, Plastics Consultancy Network, Plastribution, Rapid News (publishers of BP&R and organisers of Interplas), Rapidflame, Recycling Technologies, Sayers Publishing Group, SevenSeas International, Radical Materials and Wells Plastics. MEETINGS FOR UK VISITORS The British Plastics Federation’s own stand will be A28, situated in Hall 5, where BPF staff will be available to consult. This year the BPF Pavilion will feature a UK Visitors Networking Area (stand A25), which is supported by the UK’s Department for International Trade (DIT). More details are to be announced as to precise arrangements, but at this stage DIT envisage that it will be dedicated to B2B meetings for UK visitors as well as foreign companies interested in Foreign Direct Investment in the UK. Likewise, on day one of the show (16th October) they also envisage that there will be a DIT drinks reception on the UK Visitors Networking Area where DIT representatives will be present to discuss their services, but more details are due to be released as to their intentions. Again, final confirmation of this is pending. INTENSIVE PREPARATION The BPF has been intensively involved in the preparation of its extensive Pavilion. Nearly 30 UK exhibitors at K will receive a DIT Tradeshow Access Programme (TAP) grant of £1,000 towards their stand cost, administered by the BPF. It is also producing a booklet, which will be handed out at the show profiling all

UK exhibitors at the event and including details of all of our 500+ BPF Member sites, meaning all members of the Federation will be promoted at the show via the Directory. An electronic copy will be available to download from www.british-pavilion.com Many British Pavilion exhibitors and visitors will be staying at the BPF-supported hotel boat, ‘Rembrandt van Rijn’, which will be strategically docked on the Rhine between the fairground and the old town. It provides easy access to the Altstadt where exhibitors can network with customers, exhibitors and visitors. Rapid News is organising a ‘networking party’ on the boat on the evening of 17th October to initiate promotion of the next Interplas fair in 2020 and the team from BP&R will also be there. Do get in touch if you’d like to attend, as well as any further information on the BPF at ‘K’ via my colleague, Justyna Elliott, on jelliott@bpf.co.uk At this K fair let’s all pull together as a UK plastics industry like never before, help each other to win business and promote the UK as the preferred location for the supply of plastics technology – that unique combination of our British plastics industry’s capacity for innovation, understanding of customer needs, technical expertise and fair and honest dealing. Go for it!

At this K fair let’s all pull together as a UK plastics industry like never before, help each other to win business and promote the UK as the preferred location for the supply of plastics technology – that unique combination of our British plastics industry’s capacity for innovation, understanding of customer needs, technical expertise and fair and honest dealing. Go for it!

www.britishPLASTICS.co.uk

So far in the future, we’re already there.

*Maguire ULTRA vacuum batch dryer.

Visit Summit at the Maguire Stand, Hall 10, Stand A26 FASTER, FITTER, FUTURE FOCUSSED. From 1989 we’ve led the way in Plastics Ancillary Equipment.