EN
Journal EDITIO N
➜ Breton LUXMAS TER K F T50 0 0 |
2016 / 2017
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THE POLISHING MACHINE THAT COMBINES TRADITION AND INNOVATION
➜ Breton WO R T H Y / OP TIMA | BECOMES OPTIMA
➜ Breton CONTOURBR E TON NC30 0 E VO |
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THE FORCE OF EXPERIENCE
➜ Breton SMAR TFLE X |
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THE TRULY SMART CUTTING CENTRE
FOR MORE INFO:
www.breton.it
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NEW
Breton WORTHY /
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BECOMES OPTIMA
NEW
Breton SMARTFLEX /
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THE TRULY SMART CUTTING CENTRE
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Breton PREVIEW
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Four first previews at Marmomacc 2016
NEW
Breton LUXMASTER KFT5000 /
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THE POLISHING MACHINE THAT COMBINES TRADITION AND INNOVATION
NEW
Breton CONTOURBRETON NC300 EVO /
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THE FORCE OF EXPERIENCE
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Handling Guide Online
Proportional valve terminals
Actuated process valve
Service unit
Gripping unit
You need complete servo systems. You want reduced energy consumption and increased safety for your machines. We are your dependable partner for all your needs regarding electrical and pneumatic automation and fluid control.
Handling Guide Online Finding the right handling system couldn’t be quicker and easier: Configure and order your standard handling system in just three steps with the Festo Handling Guide Online. All systems are delivered fully tested and assembled. Try out the new software tool today!
www.festo.com/ handling-guide
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BM for Breton and LUXMASTER KFT5000: a winning pair!
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B re t o n L U X M A S T E R K F T 5000
Luxmaster KFT 5000, the polishing machine that combines tradition and innovation We have managed to improve the amazing Levibreton KFT even further. Luxmaster KFT 5000, an even more modern polishing machine for marble slabs, with new materials for stunning performance levels. More rigid components, a machine base with a quick anchoring system, a dynamic spindle with balanced and immediate response of the pneumatic system bring benefits in slab edge polishing in particular,
LUXMASTER KFT5000
Breton
and make the Luxmaster KFT 5000 the most technologically advanced polishing machine on the market. Salient technical features include an effective working thickness range of 10 mm to 110 mm, beam travel speed of up to 70 m/min, and the new 560 mm plates with 10 abrasive tools.
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B re t o n C O N T O U R B R E T O N N C 300 E V O
Contourbreton NC300 EVO, the force of experience The very latest contouring technology concentrated in the new Contourbreton NC300 K19 EVO. Advanced technological solutions packed into a compact footprint, with generous effective working strokes: “X” 3,200 mm, “Y” 1,950 mm, “Z” 300 mm. Contourbreton NC300 K19 EVO is equipped with a “made in Breton” spindle prearranged to accept ISO 40 tool taper sizes assuring
the necessary torque and power in all conditions to perform all machining operations in the technically minimum possible time. Maximum accessibility to the continuous work table made of Metalquartz®, a special patented quartz-based composite material with a polymeric matrix, engineered to provide high rigidity and a thermal expansion coefficient consistent with that of steel.
CONTOURBRETON NC300 EVO
Breton
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WORTHY OPTIMA
Breton
B re t o n W O R T H Y O P T I M A
Breton Worthy becomes Optima The enormous success of the Breton Worthy, a monobloc NC milling machine with fixed work-table that’s exceptionally compact and rapid to install, persuaded Breton to extend the range: the Breton Worthy Optima hits the market. In addition to slab cutting, block shaping, block slotting, engraving of
inscriptions and hole boring, using the diamond disk or core drill bits, this new version is equipped with a pick-up unit with suction cups that allows operators to move cut pieces with ease so they can be arranged on the work table in order to optimise exploitation of the slab surface area.
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B re t o n S M A R T F L E X
Breton SmartFlex, the truly smart cutting centre Equipped with three cutting spindles, one of which mounted on a rotating head that is also equipped with workpiece suction cups in order to optimise the surface area to be cut. Breton SmartFlex is the most productive and flexible solution, ideal for fabshops specialised in both medium-large series production for the
SMARTFLEX
Breton
building trade and single slab optimisation procedures for the furniture sector (kitchens, bathrooms, etc.). In the single slab process with cuts optimisation using exclusively the rotating spindle with vacuum lifting tool, the Breton SmartFlex is transformed precisely into a Breton Smartcut Optima.
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98%
Energy efficiency Save costs and energy with frequency converters VLT® and VACON®
High Powers surprisingly compact Frequency converters to fit your application – – – – – –
Back channel cooling: up to 90% of heat loss removed outside the installation room Higher efficiency, lower operating costs Danfoss wide range of options for harmonic mitigation Up to 5 MW in low and medium voltage in compact design Modular drive solutions available with air and liquid cooling DC Bus and regeneratives cabinet solutions
DKDD.PA.413.A1.02
drives.danfoss.com
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Vuototecnica and Breton: for over 30 years a winning partnership!
Rotary vane vacuum pumps, RVP series with oil-bath lubrication
Siphon Filter System with Automatic Bypass
Glass sheet
Centering and vacuum gripping on CNC machines for processing aluminum, marble, glass and wood
liberaadv.com
Support with retractable striking pin
Work surface Circular cup with ball valve and self-locking support
1975-2015
For 40 years, we are a leader in technologies for the management and use of the vacuum. We look to the future with ďŹ rm roots in the past. 15 Your vacuum solutions catalogue
Breton FUEGO 4X Unique in its category, this machine represents Breton’s quintessential innovative and technological spirit. The machine, which can interpolate up to 4 axes, is designed for shaping and dimension sawing of large and small blocks by means of a diamond wire to create complex geometries. Equipped with Ă˜ 1000 mm drive and idle wheels. Two pairs of 300 mm diameter guide wheels ensure precise tracking of the wire in the areas of entry in and exit from the block to be sawn. The 3-axis version is normally equipped with a motorized 4-wheel block trolley with motor-driven turning platform. The 4-axis version is normally equipped with a motorized block trolley with 6 wheels (3 of which with Vee profile) with motor-driven turning platform; in this version the travel and trolley rotation axes are
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interpolated with the sawing structure descent speed, thus allowing the creation of complex shapes. Enables sawing of blocks of up to 1800 mm in height. Wire deflection during cutting operations is managed by the machine control system in accordance with the position of the tensioner piston, which consequently controls the sawing feed rate to ensure consistently optimal cutting speed. The machine is equipped with an electrical cabinet containing the digital inverter driving the main motor, the drives for management of the controlled axes, the numerical controller and the PC with colour touchscreen.
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B re t o n F U E G O 4 X
Breton FUEGO 4X The innovative 4-axis diamond wire shaping machine
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FUEGO 4X
Breton
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B re t o n Levibreton ONE RELOADED
Levibreton ONE RELOADED Single spindle polishing machine with automatic heads changer
LEVIBRE TON ONE RELOADED
Breton
Levibreton ONE Reloaded is a surface dressing machine (honing, polishing, brushing and bush-hammering) for slabs made of marble, granite, engineered stone and stone materials in general. The machine, which features a powerful 15 kW spindle and an 8/12-storage magazine for automatic changeover of the machining heads, is designed to operate in a fully automatic process without requiring the presence of an operator. Â New software release coming soon: 1. it will be possible to install a camera on the spindle in order to capture an image of the slab to be processed. 2. The slab image will make it possible to define the slab outline with the mouse on the machine video and perform all programming tasks directly on the photo displayed on screen. 3. It will be possible to process also kitchen tops with precut openings by performing the programming directly on the photo displayed on screen. 4. The operator can specify and program several slabs simultaneously on the same work table for subsequent simultaneous automatic processing by the machine.
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Movement through innovation. For forty years now the name SCHLEIFRING has been a byword for top precision and reliability when transmitting data, energy and media between continuously rotating and stationary components in almost all high-tech industries around the world. Our solutions set new benchmarks and open up new engineering horizons for our customers. SCHLEIFRING has been developing and manufacturing products for the machine tool market for metals, stone and wood. Especially gold-wire technology proved itself to be an effective means of contacting transmission at an early stage and is thus still in use today. The products of SCHLEIFRING have proven themselves to be indispensable, particularly for highly complex and sophisticated machines, as they have always stayed abreast of the latest machine-tool developments with regard to data transmission and sensors. A very good example of this is the contactless transmission of data at up to 10 Gbit/s. SCHLEIFRING meets the challenges posed on machine tools by demanding ambient conditions, such as those caused by stone dust, coolants or vibrations, early on during the design and development phase and can thus react to individual requirements and demands. Every design is engineered and manufactured specifically for the application in question. Thus, SCHLEIFRING also confronts future technical challenges with new technological solutions, for example contactless data-transmission connectors (GigaPlug), and thus makes many complex applications in the mechanical engineering industry possible.
Schleifring und Apparatebau GmbH Am Hardtanger 10 82256 Fürstenfeldbruck www.schleifring.de
Inver Spa · Bologna · Italy Ph. 39 051 6380411 www.inver.com
Industrial coatings customised for Breton products
Heavy machinery
Industrial Finishes
Pipe
Architectural
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Paragon multi-wire machine with 5,5 mm Ø wire In the picture above, MONDIALGRANIT (counting on 8 operating Breton multi-wire machines) shows its Paragon successfully using the 5,5 mm diamond wire. Breton enriches its product range with PARAGON machines, specially conceived to work with 5,5 mm wire, for either variable or fixed pitch. 5,5 mm wire potential advantages: • more slabs from a single block • less electrical power consumption • less sludge to be removed Breton remains at your disposal to provide you with all necessary information to find out about cost savings connected to the use of 5,5 mm diamond wire.
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B re t o n P A R A G O N 600
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B re t o n P A R A G O N 800
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B re t o n P A R A G O N F A M I L Y
PARAGON family The PARAGON range of multiwire saws has been extended to include a 2100 mm cutting width version that can be configured with up to 78 wires. In order from the smallest machine, the PARAGON range also includes the 600, 800, 1000, 1600 and 2000 models.
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PA R A G O N FA M I LY
Breton
Br et on P A R A G O N 2 1 0 0
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WIRE INSTALLATION BY 2 OPERATORS ONLY
WIRE INSTALLATION BY 3 OPERATORS
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PA R A G O N FA M I LY
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World’s first.
◾ Safety Longer service life of the components inside the enclosure and the cooling unit due to component-friendly cooling
◾ Efficiency 75% energy saved due to speed-regulated components and heat pipe technology
◾ User-friendliness Intuitive operation due to touch display and intelligent interfaces
◾ Versatility Suitable for international use due to unique multi-voltage capability
www.rittal.it
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B re t o n F U E G O MULTIAXIS W I T H B O R I N G U N I T
FUEGO MULTIAXIS with boring unit The boring unit is composed of a spindle for drill bits of up to 25 mm in diameter to drill through holes in the block into which to insert the diamond wire to make closed profile cuts. The block is bored using drill bits of increasing length, in accordance with the block dimensions; the drill bits are changed manually. The block is bored in two stages, exploiting 180° rotation of the block support
table: the operation is started from one side of the block and then resumed from the opposite side. • Max. dimension of block to be bored. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400 mm • Max. drill bits length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 mm • Max. boring height from block support table with wire inclined by 20°. . . 1600 mm
F U E G O M U LT I A X I S W I T H B O R I N G U N I T
Breton
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B re t o n R E S I N D R O N E
RESIN DRONE The innovative cartesian robot for automatic resin treatment of slabs As efficient as a humanoid robot, but far more economical. As effective as a humanoid robot, but far easier to program, manage and service. Allows all movements and trajectories of the spreader roller, including rotation, by means of controlled and interpolated axes. Automatic resin spreading is performed by a reciprocating unit in accordance with the selected trajectory. An automatic system is responsible for positioning and cutting to size of the reinforcing mesh or matting. Straightforward and intuitive operating interface with colour touchscreen for programming operations. The system is easily accessible by the operator for supervision of maintenance and cleaning functions.
RESIN DRONE
Breton
Equipped with a series of programs prepared by Breton’s resin treatment specialists, selectable from the panel and suitable for the vast majority of situations/materials. Rapid and efficient cleaning of the roller. The operator can interact with the system in the work area safely and easily. The roller system is a significant improvement in respect of spray application technology because it does not result in fouling of the area or the emission of aerosol, while simultaneously eliminating problems associated with the expulsion of vapours saturated with suspended particles. The roller system compresses the resin and forces it into the crevices in the slab surface through mechanical action.
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Quartz veined marble has been gain popularity in many world markets
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B re t o n M A S T E R G E V - E V O
MASTERGEV-EVO Veined quartz surfaces have been gaining in popularity on many world markets in recent years. Breton has developed its new veining centres for automatic production of veined appearances reproducing natural marble or granite, with several installations already running in the plants of major clients; now, with the release of the new “MASTERGEV-EVO” veining centre, also highly specific aspects can be reproduced including the large size veining typical of Calacatta Marble and similar surfaces that were hitherto executed manually by manufacturers, resulting in very long
production times and undesirable exposure of operators to polyester resin mixtures. The new highly flexible veining centres make it possible to produce any type of veining, starting also from photographs or simple drawings/patterns, to obtain an entirely natural appearance of engineered slabs. Needless to say, the system can also produce abstract patterns with modern designs unconnected to the appearance of natural stone surfaces and it is thus able to exploit the creative input of designers to its best advantage.
MASTERGEV-EVO
Breton
The veining effect is always “through body” in nature.
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Progress through innovation. Xabier Korta Ufficio Tecnico
Ricardo Pascual Ufficio Qualità
Oscar Frigatti Ufficio Vendite
Mikel Fuentes Produzione
Mikel Alkorta Ufficio Tecnico
Marco Tagliabue Produzione
Agustín Atorrasagasti Produzione
Luca Innocenti Produzione
Iosu Manzisidor Produzione
Cristina Facchini Ufficio Vendite
Arkaitz Martínez Produzione
Joxe Mari Uranga Produzione
Marco Romanò Ufficio Vendite
Gonzalo Ruiz Ufficio Qualità
Aritz Amilibia Produzione
Juan Ignacio Peña Produzione
Aintzane Etxaide Ufficio Logistico
Angel Guenetxea Ufficio Commerciale
Ana Arregi Amministrazione
Amaia Korta Ufficio Tecnico
Alessandro Destefani Ufficio Vendite
Idoia Olano Amministrazione
Esti Korta Ufficio Logistico
Giuseppe Alfieri Produzione
Javier Korta Consulente
Aitor González Produzione
Cristian Magnaghi Ufficio Vendite
Alberto Oñederra Ufficio Tecnico
Daniele Bragazzi Ufficio Commerciale
Asier Oñederra Produzione
Igor Arregi Produzione
Ibai Korta Ufficio Commerciale
Mikel Zubiaurre Produzione
Javier Leiza Produzione
Esteban Mendizabal Produzione
Juan Ignacio Egaña Produzione
José Luis Azkue Direzione
Jesus Leturiondo Produzione
Cándido Korta Consulente
Andoni Zulaika Produzione
Gianni Amadori Ufficio Commerciale
Giovanna Belingheri Amministrazione
Jon Lazkano Produzione
Alex Korta Produzione
Ibai Zubikarai Produzione
Jesús Mari Mancisidor Produzione
José Luis Aizpurua Produzione
Andoitz Korta Direzione
Ivan Buda Ufficio Commerciale
Pablo Divasson Produzione
Sergio Govoni Ufficio Commerciale
José Antonio Manzisidor Produzione
Asier Murgiondo Produzione
Nagore Aparicio Ufficio Commerciale
Narciso Korta Consulente
www.korta.com
Aritz Berdote Produzione
Paolo Agosteo Direzione
Marco Furini Ufficio Commerciale
Fernando Osa Produzione
Iñigo Etxabe Produzione
Gaizka Zendoia Produzione
José Antonio Lertxundi Assistenza Korta
Braulio Arribas Produzione
“La nostra sfida è quella di progredire ogni giorno con atteggiamenti innovativi ”
Lander Korta Produzione
www.romanicomponents.it
www.aventics.com/it
PRODUCTIVITY AND ENERGY EFFICIENCY WITH THE RIGHT ADJUSTMENT
Shorter cycle times by 40% and 53% saving of air consumption, these are the performances of cylinders with adjustable cushioning developed by AVENTICS
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B re t o n R H I N O S T O N E W I R E
The RHINO STONE WIRE software is now available for FUEGO MULTIAXIS Rhino Stone Wire is the CAD/CAM developed by Breton for multi-axis single-wire shaping machines. It is a plug-in that is fully integrated into the Rhinoceros three-dimensional CAD, making full use of its drawing and modelling potential. Rhino Stone Wire allows you to create semi-finished products starting from either 2D or 3D objects. It allows you to define the block of raw
RHINO STONE WIRE
Breton
material rapidly and intuitively, to draw or import the model of the finished piece and to generate the tool path and the machine ISO program. For the most demanding user, there is also a very useful three-dimensional kinetic simulation for an immediate check on the outcome of the whole process.
“Every block of stone has a statue inside it and it is the task of the sculptor to discover it ” Michelangelo
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ItalyUsaBrazilChinaAustraliaIndiaItalyUsaBrazilChinaAustraliaIndia
Time Zone : UTC +1 Monday - Friday : 8:00 am - 5:00 pm Saturday : 8:00 am - 12:00 pm Phone : (+39) 0423 - 7691 Fax : (+39) 0423 - 769600
Time Zone : UTC -5 Monday - Friday : 9:00 am - 6:00 pm Saturday : 9:00 am - 1:00 pm Phone : (+1) 941 360 2700 Fax : (+1) 941 360 2600
Time Zone : UTC -3 Monday - Friday : 8:30 am - 5:30 pm Saturday : 9:00 am - 1:00 pm Phone : (+55) 2835185602
Time Zone : UTC +8 Monday - Friday : 9:00 am - 6:00 pm Saturday : 9:00 am - 1:00 pm Phone : (+86) 10 84720758 Fax : (+86) 10 8470919
Time Zone : UTC +10 Monday - Friday : 8:00 am - 5:00 pm Saturday : 8:00 am - 12:00 pm Phone : (+61) 3 9464 3200 Fax : (+61) 3 9464 3500
Time Zone : UTC +5,5 Monday - Friday : 9:30 am - 6:00 pm Saturday : 9:30 am - 1:00 pm Phone : (+91) 80 25533644 Fax : (+91) 80 25533788
ItalyUsaBrazilChinaAustraliaIndiaItalyUsaBrazilChinaAustraliaIndia 36
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B re t o n W O R L D W I D E 24 - H O U R H O T L I N E S E R V I C E
Breton Worldwide 24-hour Hotline Service
one : UTC +1
Time Zone : UTC -5
Time Zone : UTC -3
y - Friday : 8:00 am - 5:00 pm
Monday - Friday : 9:00 am - 6:00 pm
Monday - Friday : 8:30 am - 5:30 pm
ay : 8:00 am - 12:00 pm
Saturday : 9:00 am - 1:00 pm
Saturday : 9:00 am - 1:00 pm
: (+39) 0423 - 7691
Phone : (+1) 941 360 2700
Phone : (+55) 2835185602
39) 0423 - 769600
Fax : (+1) 941 360 2600
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Breton
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one : UTC +8
Time Zone : UTC +10
Time Zone : UTC +5,5
y - Friday : 9:00 am - 6:00 pm
Monday - Friday : 8:00 am - 5:00 pm
Monday - Friday : 9:00 am - 6:00 pm
ay : 9:00 am - 1:00 pm
Saturday : 8:00 am - 12:00 pm
Saturday : 9:00 am - 1:00 pm
: (+86) 10 84720758
Phone : (+61) 3 9464 3200
Phone : (+91) 80 25533644
Fax : (+61) 3 9464 3500
Fax : (+91) 80 25533788
+86) 10 8470919
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Romani Components
Linear ball guides
Ground ball screws
Hydrostatik elements
Linear units
Power Transmission
Linear Motion
offers ideal solutions for Linear Motion and Power Transmission dedicated to marble and stone machineries.
Precision racks and pinions
Planetary precision reducers Via De Gasperi 146 | 20017 Rho (MI) | Italy Tel. +39 02.93906069 | Fax +39 02.87152704 info@romanicomponents.it
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14/09/15 19:35
STANDARD AND CUSTOM-MADE SCREWS AND BOLT FASTENERS
S E R V I C E
A N D
Q U A L I T Y
Setting up your ideas A partner to maximise your activity Viteria Euganea aims to provide the industry with standard and designed mounting solutions and components. We take on this challenge and commitment and respect it, by supporting you with choices and offering you quality products and advanced services which are purpose designed to promote your company’s development.
viteug@viteria-euganea.it
Spazio_Pubb_orizz_2015_new.indd 1
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www.viteria-euganea.it
04/09/15 11:32
Pag. scala Rulli orr. 2016
13-09-2016
18:06
Pagina 1
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Scala & Megaveneto SOLUZIONI IN MOVIMENTO
MEGAVENETO srl. è una società del gruppo SCALA SPA, nata con lo scopo di commercializzare e produrre articoli tecnici che riguardano principalmente la movimentazione e la trasmissione, diventando leader in questo settore. Grande competenza e professionalità fanno di MEGAVENETO il partner ideale per la progettazione e fornitura di cinghie dentate in poliuretano o in gomma, cinghie trapezoidali, catene, pulegge e lavorazioni speciali. Inoltre con lo scopo di dare un servizio sempre più completo e aggiornato al cliente, la MEGAVENETO arricchisce la propria gamma di prodotti con nastri trasportatori in PVC, poliuretano ed altre mescole. Forte di una esperienza consolidata MEGAVENETO propone un’alta gamma di nastri di trasporto e di processo per tutti i settori merceologici e con i suoi macchinari per la lavorazione di ultima generazione è in grado di rispondere a qualsiasi esigenza del cliente. Progettazione, flessibilità, assistenza,gli permettono di fornire prodotti anche complessi e personalizzati non compresi nella gamma standard, ma appositamente studiati per la necessità del singolo cliente.
SOLUZIONI INNOVATIVE E PERSONALIZZATE PER OGNI TIPOLOGIA DI MOVIMENTAZIONE INDUSTRIALE PER LA TRASMISSIONE DI POTENZA E PER IL TRASPORTO GRUPPO SCALA:
SEDE: TORRI DI QUARTESOLO (VI) 36040 - Via Pola, 33 Tel. 0444.265555 - Fax 0444.267294 info@scala-spa.com www.scala-spa.com FILIALI: TREVISO (VILLORBA) MANTOVA (S. GIORGIO) - TRENTO
MEGAVENETO S.R.L. Sede operativa Via Sergio Toniolo, 2/C Z.I. 30030 Maerne di Martellago (Ve) Tel. 041-5030650 - Fax 041-5030784 info@megaveneto.it - www.megaveneto.it FILIALE DI SAN LAZZARO DI SAVENA (BO) 40068 Via della Tecnica, 57/A3 - Tel: 051 6256436 e-mail: info.bologna@megaveneto.it
Mechanical mixing
Advanced solutions for manual and automatic STONE Finishing The common applications in stone industry are extrusion and spraying two-component products. Wagner offers innovative tools, equipment and systems for the application of resins and products for treatment of natural stone. www.wagner-group.com
Electronic mixing
Electronic gear mixing
printed in italy by Laboratorio Grafico BST - 09/16 - EN
Breton S.p.A. Via Garibaldi, 27 - 31030 Castello di Godego (Treviso) Italy tel. +39 0423 7691 - fax +39 0423 769600 - e-mail: info@breton.it - www.breton.it