PRODUCT INFORMATION
S-XPF SERIE X Performer Forming Taps !
S-XPF OIL-S-XPF S-XPF-6GX S-XPF-7GX S-XPF-P S-SC-XPF S-XPF-SPT
VOL.3
Exceptional performance in alloy steels, forged steels, and hardened steels up to 35 HRC !
FEATURES
Ideal for automotive parts application !
1
Long tool life is possible in carbon and alloy steels, as there are no problems with chips typically found with cutting taps. This is particularly effective for machining steel forgings for automotive applications.
2
The use of special threading reduces tapping torque and heat generation, which creates stable, long tool life even when using water-soluble cutting fluid.
3
Stable tapping performance can be achieved thanks to the high wear resistance and toughness of the cobalt HSS substrate.
4
The excellent wear resistance and anti-welding properties of the V coating provide the S-XPF with stable tool life.
INDEX TOOLS
THREAD TYPE
RANGE
PAGE
S-XPF
M
M 3 ~ M 30
4
OIL-S-XPF
M M M M
M 6 ~ M 45
5
M 3 ~ M 16
6
M 3 ~ M 16
7
M 3 ~ M 20
8
NAME
New Sizes
New Sizes
NEW
S-XPF-6GX
NEW
S-XPF-7GX
NEW
S-XPF-P
NEW
S-SC-XPF
M
M 3 ~ M 16
9
S-XPF
MF
M 8 ~ M 20
10
OIL-S-XPF
MF
M 8 ~ M 20
11
NEW
S-XPF-P
MF
M 8 ~ M 20
12
NEW
S-XPF
UNC
N° 5 ~ 1"
13
NEW
S-XPF
UNF
N° 6 ~ 1"
14
NEW
S-XPF-SPT
G
G 1/8 ~ G 1/2
15
New Sizes
DIN 371 1. Only M6 shanks have a male center. 2. The proper drill hole size may change due to work material. Use the recommended drill hole size as a benchmark. 3. As the hole diameter may vary by behavior of plasticity depending on the material, hardness and shapes of workpiece, the hole diameter should be determined through trial tapping prior to final machining. 4. The drill hole size is for a 6H internal thread. 5. TAP Limit does not guarantee thread limit for the internal thread after tapping.
DIN 374
DIN 376
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. %
0. 5 C 0.4%
& 0.45%
SCM
5a 5 +5C
5a45 +5C
Cu
BS
BsC
PB
Al
AC,ADC
2
1. The proper5 a +5C drill hole size may to work material. drill 45a5 +5C SUSchange dueSKD SC Use the recommended GG GGGhole size as a benchmark. 2. As the hole diameter may vary by behavior of plasticity depending on the material, hardness and shapes of workpiece, the hole diameter should be determined through trial tapping prior to final machining. Vinyl Plast. Ti 3. MC The drill hole ZDC size is for a 6H internal thread.Ni 4. TAP Limit does not guarantee thread limit for the internal thread after tapping.
OSG Europe: www.osgeurope.com
Characteritics and Instructions Instructions for use S-XPF & OIL-S-XPF.
Torque Characteristics of S-XPF Taps Tapping torque has been reduced 30% compared to existing products!
1. C h e c k t h e f o r m i n g c o n d i t i o n i n t h e s a m e way a s f o r conventional nu-roll taps.
60
2. Highly lubricating water soluble or non-water soluble coolants are recommended.
50
S-XPF
40
Existing Product
3. Use machines and toolholders with minimum runout.
Tapping Torque
30
4. Cutting conditions may change depending on the strength of the work material, machines, and toolholders.
20 10 0
0
1
2
3
4
5
6
5. The formed thread has a small slit at the crest.
7
-10 -20
Applications for use S-XPF & OIL-S-XPF.
-30 -40 Time
＊1 Please use a cutting fluid with high lubricity.
Tool
M12 × 1,5 DIN374
Work Material
Tapping Speed
Work Material
SCM440 (30HRC)
Medium Carbon Steels
15~30
◎
Hole Size
Dia. 11,3×25mm
High Carbon Steels
15~30
◎
Tapping Length
18mm (1,5D)
Alloy Steels
Tapping Speed
10m/min (265min -1)
15~30
◎
Coolant
Water Soluble (10%)
5~20
◎
Machine
Vertical Machining Center
C≤0.4%
(Through)
C≥0.45%
(Blind)
SCM
Hardened Steels
25~ 35HRC
Stainless Steels
5~15
SUS
○*1
■ Applications
■ Applications
OIL-S-XPF
S-XPF 300
Applications and Machining Examples for OIL-S-XPF Taps
Applications and Machining Examples for S-XPF Taps
Tensile 200 strength
Ideal ◎ Good ○
400
500
Hardness
600
0
700
800
10 15 20
Tensile 200 strength
900 1,000 1,100 1,200 (N/mm2) 25
30
35
300
400
500
700
800
900 1,000 1,100 1,200 (N/mm2)
Hardness
40
600
0
10 15 20
25
30
35
40
(HRC)
(HRC)
■ Machining Examples
■ Machining Examples
S-XPF Taps are able to achieve stable tapping even in alloy steels (30HRC) with water soluble fluid.
OIL-S-XPF Taps are able to achieve stable tapping even in alloy steels (30HRC) with water soluble fluid.
Tool
M14×1,5 DIN374
Tool
M8X1 6HX blind hole
Work Material
SCM440 (30HRC)
Work Material
42CrM04 (35HRC)
Hole Size
Dia. 13,3×25
(Through)
Hole Size
7,55 x 26
Tapping Length
20mm (1,5D)
(Blind)
Tapping Length
20,4mm
Tapping Speed
15m/min (341min -1)
Tapping Speed
12m/min
Coolant
Water Soluble (20)
Coolant
Non water base lubricant
Machine
Vertical Machining Center
Machine
Vertical Machining Center
GP-OUT
1.354 (Holes)
S-XPF
(Blind)
6.100 (Holes)
OIL-S-XPF
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ Competitor A
C 0. %
0. 5 C 0.4%
SCM
760 (Holes)
Competitor B
Cu
511(Holes) C 0.45%
BS
BsC
Rubbing noise
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C Competitor
SUS
MC
ZDC
Ti
1.800SKD (Holes)
SC
GG
GGG
GP-OUT 500
Tapping Holes
PB
Al 1.000
AC,ADC 1.500 (Holes)
OSG Europe: www.osgeurope.com
2.000
Ni
Tapping Holes
4.000
Plast.
6.000
Vinyl
8.000
10.000 (Holes)
3
S-XPF METRIC
METRISCH
METRICO
MÉTRIQUE
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
W Ezes Nsi
M METRISK
METRISK
METRICO
Ɇ(73ɂɑ(&.ɂɃ
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
ISO 2 6HX
2 a
DIN 371
New Sizes
M
P
3 4 5 6 8 10
0,5 0,7 0,8 1 1,25 1,5
V
HSS-Co
l1
d
a
Drill Hole Size
Z∆
Stock
18 21 25 30 35 39
3,5 4,5 6,0 6,0 8,0 10,0
3,5 4,5 6,0 4,9 6,2 8,0
2,77 ~ 2,81 3,66 ~ 3,72 4,61 ~ 4,68 5,51 ~ 5,59 7,37 ~ 7,45 9,24 ~ 9,33
4 4 5 5 5 8
● ● ● ● ● ●
ISO 2 6HX
2
New Sizes New Sizes New Sizes
P 1,75 2 2 2,5 2,5 2,5 3 3 3,5
NEW
X
L X
New Sizes New Sizes
M 12 14 16 18 20 22 24 27 30
X
New Sizes
EDP
l
X
DIN 376
48030179 48030191 48030202 48069214 48069228 48069238 48069247 48069262 48069271
Price
X
M
L 56 63 70 80 90 100
d
New Sizes
EDP 48030138 48030144 48030149 48030155 48030161 48030169
L
X
New Sizes
l1
L
l
d
a
110 110 110 125 140 140 160 160 180
17 20 20 20 20 20 24 18 21
9 11 12 14 16 18 18 20 22
7 9 9 11 12 14,5 14,5 16 18
BRUA ABLE FE IL A V A S SIZE
X
Drill Hole Size
Z∆
Stock
11,1 ~ 11,2 12,96 ~ 13,08 14,96 ~ 15,08 16,66 ~ 16,81 18,66 ~ 18,81 20,66 ~ 20,81 22,39 ~ 22,56 25,39 ~ 25,56 28,09 ~ 28,28
8 8 8 8 8 8 8 8 8
● ● ● ● ● ● ● ● ●
Price
RY 2012
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
4
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
& 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
X
V
HSS-Co
a
M
d
M
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
● Delivery from stock ○ Available on short notice
OIL-S-XPF METRIC
METRISCH
METRICO
MÉTRIQUE
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
W Ezes Nsi
M METRISK
METRISK
METRICO
Ɇ(73ɂɑ(&.ɂɃ
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
ISO 2 6HX
2 a
DIN 371 P 1 1,25 1,5
V
HSS-Co
l1 30 35 39
ISO 2 6HX
d 6 8 10
a
Drill Hole Size
Z∆
Stock
4,9 6,2 8,0
5,51 ~ 5,59 7,37 ~ 7,45 9,24 ~ 9,33
5 5 8
● ● ●
2
New Sizes New Sizes New Sizes New Sizes New Sizes New Sizes New Sizes New Sizes
L
EDP
M
P
L
l
d
a
48042179 48042191 48042202 48071214 48071228 48071238 48071247 48071262 48071271 48071281 48071294 48071304 48071314 48071319
12 14 16 18 20 22 24 27 30 33 36 39 42 45
1,75 2 2 2,5 2,5 2,5 3 3 3,5 3,5 4 4 4,5 4,5
110 110 110 125 140 140 160 160 180 180 200 200 200 220
17 20 20 20 20 20 24 18 21 21 24 24 27 27
9 11 12 14 16 18 18 20 22 25 28 32 32 36
7 9 9 11 12 14,5 14,5 16 18 20 22 24 24 29
NEW
X
X
New Sizes
X
New Sizes
l
X
DIN 376
New Sizes
Price
X
M
L 80 90 100
d
M 6 8 10
L
X
EDP 48042155 48042161 48042169
l1
BRUA ABLE FE IL A V A S SIZE
X
Drill Hole Size
Z∆
Stock
11,1 ~ 11,2 12,96 ~ 13,08 14,96 ~ 15,08 16,66 ~ 16,81 18,66 ~ 18,81 20,66 ~ 20,81 22,39 ~ 22,56 25,39 ~ 25,56 28,09 ~ 28,28 31,09 ~ 31,28 33,80 ~ 34,01 36,80 ~ 37,01 39,52 ~ 39,73 42,52 ~ 42,73
8 8 8 8 8 8 8 8 8 8 8 9 9 9
● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○
Price
RY 2012
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
X
V
HSS-Co
a
M
d
M
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
● Delivery from stock ○ Available on short notice
5
S-XPF-6GX METRIC
METRISCH
METRICO
MÉTRIQUE
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
W E N
M METRISK
METRISK
METRICO
Ɇ(73ɂɑ(&.ɂɃ
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
V
HSS-Co
ISO 2 6GX
2 a
DIN 371 3 4 5 6 8 10
L
l1
d
a
Drill Hole Size
Z∆
Stock
56 63 70 80 90 100
18 21 25 30 35 39
3,5 4,5 6 6 8 10
3,5 4,5 6 4,9 6,2 8
2,79 ~ 2,82 3,69 ~ 3,75 4,64 ~ 4,71 5,55 ~ 5,63 7,40 ~ 7,47 9,26 ~ 9,35
4 4 5 5 5 8
● ● ● ● ● ●
V
HSS-Co
ISO 2 6GX
Price
X
M
P 0,5 0,7 0,8 1 1,25 1,50
d
M
L
2
X
EDP 48086138 48086144 48086149 48086155 48086161 48086169
l1
l
X
DIN 376
X
X
L X
EDP
M
P
L
l
48086179 48086191 48086202
12 14 16
1,75 2 2
110 110 110
17 17 20
d 9 11 12
X
a
Drill Hole Size
Z∆
Stock
7 9 9
11,14 ~ 11,24 13,00 ~ 13,12 15,00 ~ 15,12
8 8 8
● ● ●
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
6
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
X
M
RY 2012
d
UA LE FEBR AVAILAB
a
M
● Delivery from stock ○ Available on short notice
S-XPF-7GX METRISCH
METRICO
MÉTRIQUE
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
W E N
M METRISK
METRISK
METRICO
Ɇ(73ɂɑ(&.ɂɃ
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
ISO 2 7GX
2 a
DIN 371 P
3 4 5 6 8 10
0,5 0,7 0,8 1 1,25 1,50
V
HSS-Co
l1
d
a
Drill Hole Size
Z∆
Stock
18 21 25 30 35 39
3,5 4,5 6 6 8 10
3,5 4,5 6 4,9 6,2 8
2,81 ~ 2,85 3,71 ~ 3,77 4,66 ~ 4,73 5,56 ~ 5,64 7,42 ~ 7,50 9,30 ~ 9,39
4 4 5 5 5 8
● ● ● ● ● ●
ISO 2 7GX
Price
X
M
L 56 63 70 80 90 100
d
M
L
2
X
EDP 48087138 48087144 48087149 48087155 48087161 48087169
l1
l
X
DIN 376
X
L X
EDP
M
P
L
l
48087179 48087191 48087202
12 14 16
1,75 2 2
110 110 110
17 20 20
d 9 11 12
X
a
Drill Hole Size
Z∆
Stock
7 9 9
11,17 ~ 11,28 13,04 ~ 13,16 15,04 ~ 15,16
8 8 8
● ● ●
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. %
0. 5 C 0.4%
15~40 m/min
15~40 m/min
Cu
BS
10~30 m/min
10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
X
V
HSS-Co
a
M
RY 2012
d
UA LE FEBR AVAILAB
X
M
METRIC
● Delivery from stock ○ Available on short notice
7
S-XPF-P
W E N
M
METRIC
METRISCH
METRICO
MÉTRIQUE
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
4P chamfer
4 Gang. Anschnittlänge
4 filleti
4 entrée gun
M METRISK
METRISK
METRICO
ɆETPɂɑECKɂɃ
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
4 x stigning på opløb
4 x stigning
4 pasos
4 ɜɢɬɤɚ
ISO 2 6HX
4 a
DIN 371 P
3 4 5 6 8 10
0,5 0,7 0,8 1 1,25 1,50
V
HSS-Co
l1
d
a
Drill Hole Size
Z∆
Stock
18 21 25 30 35 39
3,5 4,5 6 6 8 10
3,5 4,5 6 4,9 6,2 8
2,77~2,81 3,66~3,72 4,61~4,68 5,51~5,59 7,37~7,45 9,24~9,33
4 4 5 5 5 8
● ● ● ● ● ●
ISO 2 6HX
Price
X
M
L 56 63 70 80 90 100
d
M
L
4
X
EDP 48088138 48088144 48088149 48088155 48088161 48088169
l1
l
X
DIN 376
X
X
L X
EDP
M
P
L
l
48088179 48088191 48088202
12 14 16
1,75 2 2
110 110 110
17 20 20
X
d
a
Drill Hole Size
Z∆
Stock
9 11 12
7 9 9
11,1~11,2 12,96~13,08 14,96~15,08
8 8 8
● ● ●
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
8
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
X
V
HSS-Co
a
M
d
012 RUARY 2 B E F E L AVAILAB
● Delivery from stock ○ Available on short notice
S-SC-XPF METRISCH
METRICO
MÉTRIQUE
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
Short chamfer
kurzer Anschnitt
Imbocco corto
Entrée courte
M METRISK
METRISK
METRICO
ɆET3ɂɑECKɂɃ
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
Kort indløb
Kort faslängd
Chaflán corto
Ʉɨɪɨɬɤɢɣ ɡɚɯɨɞ
ISO 2 6HX
1,5 a
DIN 371 3 4 5 6 8 10
L
l1
d
a
Drill Hole Size
Z∆
Stock
56 63 70 80 90 100
18 21 25 30 35 39
3,5 4,5 6 6 8 10
3,5 4,5 6 4,9 6,2 8
2,77~2,81 3,66~3,72 4,61~4,68 5,51~5,59 7,37~7,45 9,24~9,33
4 4 5 5 5 8
● ● ● ● ● ●
V
HSS-Co
ISO 2 6HX
Price
X
M
P 0,5 0,7 0,8 1 1,25 1,50
d
M
L
1,5
X
EDP 48089138 48089144 48089149 48089155 48089161 48089169
l1
l
X
DIN 376
X
L X
EDP
M
P
L
l
48089179 48089191 48089202
12 14 16
1,75 2 2
110 110 110
17 20 20
d 9 11 12
X
a
Drill Hole Size
Z∆
Stock
7 9 9
11,1~11,2 12,96~13,08 14,96~15,08
8 8 8
● ● ●
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
X
V
HSS-Co
a
M
d
012 RUARY 2 B E F E L AVAILAB
X
M
W E N
METRIC
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
● Delivery from stock ○ Available on short notice
9
S-XPF METRIC FINE
METRISC+ FEIN
METRICO FINE
MÉTRIQUE FIN
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
MF
MF METRISK FIN
METRICO FINO
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
MF
V
HSS-Co
ISO 2 6HX
ȼɕCOK$ə ɉ3Oɂ %OȾɂTEɅɖ+OCTɖ ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
d
METRISK FINGEVIND
2 l
DIN 374 EDP
MF
48030162 48030171 48030170 48030182 48030181 48030180 48030192 48030203 48030216 48030230
8 10 10 12 12 12 14 16 18 20
a
L
P
L
l
1 1 1,25 1 1,25 1,5 1,5 1,5 1,5 1,5
90 90 100 100 100 100 100 100 110 125
10 12 12 15 15 15 15 15 15 15
d 6 7 7 9 9 9 11 12 14 16
a
Drill Hole Size
Z∆
Stock
4,9 5,5 5,5 7,0 7,0 7,0 9,0 9,0 11 12
7,51 ~ 7,59 9,51 ~ 9,59 9,37 ~ 9,45 11,52 ~ 11,6 11,39 ~ 11,46 11,25 ~ 11,34 13,25 ~ 13,34 15,25 ~ 15,34 17,25 ~ 17,34 19,25 ~ 19,34
5 8 8 8 8 8 8 8 8 8
● ● ● ● ● ● ● ● ● ●
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
10
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
● Delivery from stock ○ Available on short notice
OIL-S-XPF METRIC FINE
METRISC+ FEIN
METRICO FINE
MÉTRIQUE FIN
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
W Ezes Nsi
MF METRISK FINGEVIND
METRISK FIN
METRICO FINO
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
MF
V
HSS-Co
ISO 2 6HX
ȼɕCOK$ə ɉ3Oɂ %OȾɂTEɅɖ+OCTɖ ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
d
MF
2 l
DIN 374 EDP
New Sizes
MF
48042162 48042171 48042170 48042181 48042180 48042192 48042203 48042216 48071230
8 10 10 12 12 14 16 18 20
a
L
P
L
l
d
1 1 1,25 1,25 1,5 1,5 1,5 1,5 1,5
90 90 100 100 100 100 100 110 125
10 12 12 15 15 15 15 15 15
6 7 7 9 9 11 12 14 16
a 4,9 5,5 5,5 7,0 7,0 9,0 9,0 11,0 12,0
Drill Hole Size
Z∆
Stock
7,51 ~ 7,59 9,51 ~ 9,59 9,37 ~ 9,45 11,39 ~ 11,46 11,25 ~ 11,34 13,25 ~ 13,34 15,25 ~ 15,34 17,25 ~ 17,34 19,25 ~ 19,34
5 8 8 8 8 8 8 8 8
● ● ● ● ● ● ● ● ●
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
● Delivery from stock ○ Available on short notice
11
S-XPF-P
W E N
MF
METRIC
METRISCH
METRICO
MÉTRIQUE
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
4P chamfer
4 Gang. Anschnittlänge
4 filleti
4 entrée gun
MF METRISK
METRISK
METRICO
ɆETPɂɑECKɂɃ
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
4 x stigning på opløb
4 x stigning
4 pasos
4 ɜɢɬɤɚ
MF
V
HSS-Co
ISO 2 6HX
d
2012 BRUARY E F E L B AVAILA 4 l
DIN 374 EDP
MF
48088162 48088171 48088170 48088182 48088181 48088180 48088192 48088203 48088216 48088230
8 10 10 12 12 12 14 16 18 20
a
L
P
L
l
1 1 1,25 1 1,25 1,5 1,5 1,5 1,5 1,5
90 90 100 100 100 100 100 100 110 125
10 12 12 15 15 15 15 15 15 15
d 6 7 7 9 9 9 11 12 14 16
a
Drill Hole Size
Z∆
Stock
4,9 5,5 5,5 7,0 7,0 7,0 9,0 9,0 11 12
7,51 ~ 7,59 9,51 ~ 9,59 9,37 ~ 9,45 11,52 ~ 11,6 11,39 ~ 11,46 11,25 ~ 11,34 13,25 ~ 13,34 15,25 ~ 15,34 17,25 ~ 17,34 19,25 ~ 19,34
5 8 8 8 8 8 8 8 8 8
● ● ● ● ● ● ● ● ● ●
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $ppOLcDWLoQs $QweQGuQgeQ $QweQGuQgeQ $ppOLcD]LoQL $ppOLcD]LoQL $ppOLcDWLoQs $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ ɉɪɢɦɟɧɟɧɢɟ C 0. % C 0. % 15~40 m/min Cu Cu 10~30 m/min
12
0. 5 C 0.4% 0. 5 C 0.4% 15~40 m/min BS BS 10~30 m/min
C 0.45% C 0.45% 15~30 m/min BsC BsC 10~30 m/min
SCM SCM 15~30 m/min PB PB
5a 5 +5C 5a 5 +5C
5a45 +5C 5a45 +5C
45a5 +5C 45a5 +5C
5 a +5C 5 a +5C
5~20 m/min Al Al 20~50 m/min
SUS SUS
SKD SKD
AC,ADC AC,ADC 20~40 m/min
MC MC
ZDC ZDC
Ti Ti
SC SC
GG GG
GGG GGG
15~40 m/min
8~20 m/min Ni Ni
Plast. Plast.
Vinyl Vinyl
10~30 m/min
OSG OSG Europe: Europe: www.osgeurope.com www.osgeurope.com
● Delivery from stock ○ Available on short notice
S-XPF UNC
UNC
UNC
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
W E N
UNC UNC
UNC
UNC
UNC
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
ANSI 2BX
2 a
DIN 2182 5 6 8 10 1/4 5/16 3/8
L
l1
d
a
56 56 63 70 80 90 90
18 20 21 25 30 35 35
3,5 4 4,5 6 7 8 9
2,7 3 3,4 4,9 5,5 6,2 7
V
HSS-Co
ANSI 2BX
Drill Hole Size
7/16 1/2 9/16 5/8 3/4 7/8 1
P 14 13 12 11 10 9 8
l
Price
X
L X
UNC
● ● ● ● ● ● ●
X
EDP
Stock
4 4 4 5 5 5 8
2
DIN 2183
48091484 48091489 48091494 48091501 48091515 48091526 48091538
Z∆
2,86 ~ 2,93 3,09 ~ 3,17 3,76 ~ 3,84 4,26 ~ 4,35 5,66 ~ 5,76 7,18 ~ 7,29 8,66 ~ 8,78
X
UNC
P 40 32 32 24 20 18 16
d
UNC
L
X
EDP 48091459 48091461 48091464 48091466 48091471 48091474 48091479
l1
L
l
d
a
100 110 110 110 125 140 160
18,1 19,5 21,1 23,1 20,3 22,6 25,4
8 9 11 12 14 18 18
6,2 7 9 9 11 14,5 14,5
X
Drill Hole Size
Z∆
Stock
10,12 ~ 10,27 11,62 ~ 11,78 13,14 ~ 13,28 14,61 ~ 14,76 17,65 ~ 17,80 20,66 ~ 20,84 23,63 ~ 23,84
8 8 8 8 8 8 8
● ● ● ● ● ● ●
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
X
V
HSS-Co
a
UNC
2012
d
H LE MARC B A IL A V A
X
UNC
UNC
● Delivery from stock ○ Available on short notice
13
S-XPF UNF
UNF
UNF
UNF
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
W E N
UNF UNF
UNF
UNF
UNF
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
V
HSS-Co
ANSI 2BX
2 a
DIN 2182 6 10 1/4 5/16 3/8
L
l1
d
a
56 70 80 90 90
20 25 30 35 35
4 6 7 8 9
3 4,9 5,5 6,2 7
V
HSS-Co
ANSI 2BX
Drill Hole size
● ● ● ● ●
Price
l
X
X
X
L X
EDP
Stock
4 5 5 5 8
2
DIN 2183
48091486 48091491 48091496 48091504 48091517 48091528 48091539
Z∆
3,19 ~ 3,26 4,41 ~ 4,47 5,87 ~ 5,94 7,39 ~ 7,47 8,98 ~ 9,06
X
UNF
P 40 32 28 24 24
d
UNF
L
X
EDP 48091462 48091467 48091472 48091476 48091481
l1
UNF
P
L
l
d
a
7/16 1/2 9/16 5/8 3/4 7/8 1
20 20 18 18 16 14 12
100 100 100 100 110 125 125
12,7 12,7 14,1 14,1 12,7 14,5 16,9
9 9 11 12 14 18 18
7 7 9 9 12 14,5 14,5
X
Drill Hole size
Z∆
Stock
8 8 8 8 8 8 8
● ● ● ● ● ● ●
10,45 ~ 10,55 12,04 ~ 12,14 13,56 ~ 13,64 15,15 ~ 15,23 18,22 ~ 18,30 21,27 ~ 21,38 24,26 ~ 24,37
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
14
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
X
UNF
2012
d
H LE MARC B A IL A V A
a
UNF
● Delivery from stock ○ Available on short notice
S-XPF-SPT G (BSP)
G (BSP)
G (BSP)
High performance forming tap
Hochleistungsgewindeformer
Maschio a rullare ad alta performance
Taraud à refoulé à haute performance
W E N
G G (BSP)
G (BSP)
G (BSP)
G (BSP)
High Performance rulletap
High performance pressgängtapp
Alta prestaciones, macho de laminación
ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ
UA LE FEBR B A IL A V A
d
V l
X
DIN 2189
a
X
2
X
HSS-Co
X
G
RY 2012
X
X
L X
G
G (BSP)
EDP
G
P
L
l
48064838 48064839 48064840 48064841
1/8 1/4 3/8 1/2
28 19 19 14
90 100 100 125
9 13 13 18
d
X
a
7 11 12 16
Drill Hole size
5,5 9 9 12
Z∆
Stock
8 8 8 8
● ● ● ●
9,24 ~ 9,35 12,41 ~ 12,62 15,92 ~ 16,12 19,93 ~ 20,15
Price
Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок
$ppOLcDWLoQs $QweQGuQgeQ $ppOLcD]LoQL $ppOLcDWLoQs $ppOLNDWLoQ $ppOLNDWLoQ $pOLcDcLoQes ɉɪɢɦɟɧɟɧɢɟ C 0. % 15~40 m/min Cu 10~30 m/min
0. 5 C 0.4% 15~40 m/min BS 10~30 m/min
C 0.45% 15~30 m/min BsC 10~30 m/min
SCM 15~30 m/min PB
5a 5 +5C
5a45 +5C
45a5 +5C
5 a +5C
5~20 m/min Al 20~50 m/min
SUS
SKD
AC,ADC 20~40 m/min
MC
ZDC
Ti
SC
GG
GGG
15~40 m/min
8~20 m/min Ni
Plast.
Vinyl
10~30 m/min
OSG Europe: www.osgeurope.com
● Delivery from stock ○ Available on short notice
15
S-XPF Taps are able to achieve stable tapping even in medium carbon steels (with Vanadium) using water soluble fluid. Tool
M10×1.5 DIN371
Work Material
S45VC (21HRC)
Hole Size
φ9.3×25
(Through)
Tapping Length
25mm (2.5D)
(Through)
Tapping Speed
15m/min(477min -1)
Coolant
Water Soluble (20%)
S-XPF
Rubbing noise
1.770 (Holes)
Competitor A TiN coating
1.226 (Holes)
Competitor A TiCN coating
939 (Holes)
Rubbing noise
Competitor B TiN coating
894 (Holes)
Rubbing noise
GP-OUT
500
1.000
1.500
2.000 (Holes)
Tapping Holes
Machine
Vertical Machining Center
Even for applications that are difficult for cutting taps, such as deep threading of three times the nominal diameter, the fluteless S-XPF taps perform stable machining using water soluble coolant. Tool
M6×1 DIN371
Work Material
S45C(90HRB)
Hole Size
φ5.55×25
Tapping Length
18mm(3D)
Tapping Speed
20m/min(1,061min -1)
Coolant
Water Soluble (10%)
Machine
Horizontal Machining Center
S-XPF
GP-OUT
6.020 (Holes)
(Through) Competitor A
4.816 (Holes)
GP-OUT
Competitor B
4.212 (Holes)
GP-OUT
(Blind)
2.000
4.000
6.000
8.000 (Holes)
Tapping Holes
Even for applications that are difficult for cutting taps, such as deep threading of three times the nominal diameter, the fluteless OIL-S-XPF taps perform stable machining using water soluble coolant. Tool
M10 x 1,25 4 HX blind hole
Work Material
C70
Hole Size
φ9,3 x 3D
Tapping Length
25mm
Tapping Speed
20m/min
Coolant
Non water base lubricant
Machine
Horizontal Machining Center
OIL-S-XPF
1.800 (Holes)
(Blind) Competitor
800 (Holes) 1.000
500
1.500
2.000
Tapping Holes
2.500 (Holes)
Even for applications that are difficult for cutting taps, such as deep threading of three times the nominal diameter, the fluteless OIL-S-XPF taps perform stable machining using water soluble coolant. Tool
M8 x 1,25 6 HX blind hole
Work Material
GGG70
Hole Size
φ7,4 x 19
Tapping Length
14,5mm
Tapping Speed
10m/min
Coolant
Non water base lubricant
Machine
Horizontal Machining Center
OIL-S-XPF
7.500 (Holes)
(Blind) Competitor
6.000 (Holes) 2. 000
4.000
6.000
8.000
Tapping Holes
10.000 (Holes)
Tool specifications subject to change without notice
Av. Lavoisier 1 B-1300 Wavre Nord Belgium Tel. + 32.10.230508 Fax + 32.10.230531 TOOL COMMUNICATION
E-mail: info@osgeurope.com www.osgeurope.com
All rights reserved. ©OSG Europe 2009.
EURS-XPF SERIE VOL308R11a
T h e c o n t e n t s o f t h i s c a t a l o g u e a r e p r o v i d e d t o y o u f o r v i e w i n g o n l y. T h e y a r e n o t i n t e n d e d f o r r e p r o d u c t i o n e i t h e r i n p a r t o r i n w h o l e i n t h i s o r o t h e r m e d i u m . T he y c anno t b e c opie d, us e d t o c r e a t e der i v a t ion w or k or us e d f or an y r e a s on, b y me ans w i t hou t t he e x pr e s s, w r i t t en p er mis sion o f t he c op y r igh t o w ner. If pr ic es ar e s t a t ed, the y ar e ne t t o unit -pr ic es and any e v entual t a x(es) ha v e t o be added. The c ompany is no t r esponsable f or any pr inting er r or in t echnic al, pr ic e and/ or any o ther da t a.
OSG Europe: www.osgeurope.com
OSG EUROPE s.a.