Poglavje 4

00 0.0.

Ingenious Tools

Torque Technology

Torque Technology

Torque Technology

Torque Wrench System 5000 CT from page 148

Torque Wrench System 5000 CLT Page 150

Torque Wrench System 6000 CT from page 151

Electronic Torque Wrench with Built-in Angle Gauge System 7000 eTAC from page 156

Torque Wrench System 6300 CT from page 159

Torque Screwdriver from page 160

Insert Tools from page 161

146

ďťż

Components and Spare Parts see pages 275 to 283

00 0.0.

Ingenious Tools

Torque Technology

Torque Wrench Service Adjustment,

calibration and repair ďťż of your torque wrenches

Good

preconditions for functionalďťż torque wrenches

Regular

working quality, ďťż provable in the long term

Test

sticker

Examination

certificateďťż indicating the test values

4XDOLWlWVSUÂ I =HUWLILNDW QDFK ',1

3UÂ IREMHNW

'UHKPRPHQW 6F

+HUVWHOOHU

KOÂ VVHO

+$=(7 :(5.

$UWLNHO 1U

&7

6HULHQ 1U

61

(LQVWHOOEHUHLF K

1P

3UÂ IHLQULFKWXQ J 'UH

KPRPHQW 3UÂ IJH

UlW 6FKDW] $* 0 RGHOO 1U

0HVVPLWWHO

'UHKPRPHQW 6H

QVRU 6FKDW] $*

'LH 5Â FNIÂ KUXQJ

3UÂ IZHUWH QDFK

GHU 0H‰PLWWHO

$UW 1U

1P 6H

U 1U

LVW JHPl‰ ',1 ( 1 ,62 GXU 6FKDW] $* 5HP FK G DV DNNUHGLWLH VFKHLG EHOHJ UWH .DOLEULHUOD EDU VLFKHUJHVWHOO ERU '.' .

W PH‰PLWWHOD EKlQJLJ

',1 (1 ,62

1P *HQ

DXLJNHLW

PLQ 1P

.3,/ )DNWRU 1P

PD[ 1P

1P 1P

1P *H

1P 1P

Torque Technology

Our Examination and Calibration Service offers:

QDXLJNHLW

PLQ 1P

.3,/ )DNWRU 1P

PD[ 1

P

1P 1P

1P *H

3UÂ IGDWXP

1P 1P

PLQ 1P

3UÂ IHU (QJHO

QDXLJNHLW

.3,/ )DNWRU 1P

1P

1P 1P

1P

'LH .DOLEULHUXQ

V

PD[ 1

P

'DWXP GHU HU VWHQ ,QEHWULHEQDKP H BBBBBBBBBBBBBBBB BBBBBBBBBBBBB

J HUIROJWH LQ GHP

QDFK ',1 (1 ,6 2 IH YRQ ƒ & X VWJHOHJWHP 7HP QG PD[LPDOHU SHUDWXUEHUHLFK UHODWLYHU )HXFK WH YRQ 'LHVHV =HUWLILN DW LVW PDVFKLQHO O HUVWHOOW XQG KDW RKQH 8QWHUVFK ULIW * OWLJNHLW

Components and Spare Parts see pages 275 to 283

ďťż

147

00 0.0.

Ingenious Tools

Torque Technology – System 5000 CT

Torque Wrenches System 5000 CT

A

â€?The Classic Workshop Tool!“ With automatic close gap release – palpable ďťż Torque Ranges: 2,5 – 320 Nm and audible when torque setting is reached Release accuracy tolerance (in direction of actuation)ďťż Safe and fast adjustment of the desired ďťż Âą 4% of the preset scale value ďťż torque value by turning the handle according to DIN EN ISO 6789:2003 (D) Made in Germany Robust and well-priced Proven a million times Accuracy – fine scale graduation Indispensable for the torque controlled Tested and ďťż screw tightening certified Ergonomically ďťż shaped Individual ďťż serial number

Safety locking at the handle due to rotary assembly –  no risk of injury!

4XDOLWlWVSUÂ I =HUWLILNDW

System 5000 CT 

QDFK ',1

3UÂ IREMHNW

'UHKPRPHQW 6FKOÂ VVHO

+HUVWHOOHU

+$=(7 :(5.

$UWLNHO 1U &7

6HULHQ 1U

61

(LQVWHOOEHUHLFK 1P

3UÂ IHLQULFKWXQJ

'UHKPRPHQW 3UÂ IJHUlW 6FKDW] $* 0RGHOO 1U

0HVVPLWWHO

'UHKPRPHQW 6HQVRU 6FKDW] $* $UW 1U 1P 6HU 1U

Sliding square tang allows reversing the direction of actuation ďťż (according to DIN 3120 A, ISO 1174-1 A),ďťż with plastic knob for manual pre-tightening

'LH 5 FNI KUXQJ GHU 0H‰PLWWHO LVW JHPl‰ ',1 (1 ,62 GXUFK GDV DNNUHGLWLHUWH .DOLEULHUODERU '.' .

6FKDW] $* 5HPVFKHLG EHOHJEDU VLFKHUJHVWHOOW PH‰PLWWHODEKlQJLJ

3UÂ IZHUWH QDFK ',1 (1 ,62

1P *HQDXLJNHLW

PLQ 1P

.3,/ )DNWRU

PD[ 1P

1P 1P 1P 1P 1P

1P *HQDXLJNHLW

PLQ 1P

.3,/ )DNWRU

PD[ 1P

1P

3UÂ IGDWXP

1P 1P

3UÂ IHU (QJHOV

1P 1P

1P *HQDXLJNHLW

PLQ 1P

.3,/ )DNWRU 1P 1P

PD[ 1P

'DWXP GHU HUVWHQ ,QEHWULHEQDKPH

1P 1P

h display window! – – Safe in safe box wit

1P

BBBBBBBBBBBBBBBBBBBBBBBBBBBBB

'LH .DOLEULHUXQJ HUIROJWH LQ GHP QDFK ',1 (1 ,62 IHVWJHOHJWHP 7HPSHUDWXUEHUHLFK YRQ ƒ & XQG PD[LPDOHU UHODWLYHU )HXFKWH YRQ 'LHVHV =HUWLILNDW LVW PDVFKLQHOO HUVWHOOW XQG KDW RKQH 8QWHUVFKULIW * OWLJNHLW

With serial number and certificate

148

ďťż

Components and Spare Parts see pages 275 to 283

00 0.0.

Torque Technology – System 5000 CT

Ingenious Tools

Torque Wrench – SYSTEM 5000‑2 CT (with reversible ratchet), Release Accuracy Tolerance ± 4% Release accuracy tolerance ± 4% (in direction of actuation) according to DIN EN ISO 6789:2003 (D) • Safe torque release: – palpable (close gap release) – audible („click“ sound) • Safe and fast adjustment of the desired torque value by turning the handle • User-friendly reversible ratchet • Service-friendly (Do-It-Yourself repair kits for ratchets available) • Integrated shift lever with free-running function reducing the risk of injury and malfunction • Square drive according to DIN 3120 A, ISO 1174‑1A • Accuracy – fine scale graduation • Safety locking of the handle due to rotary assembly – no risk of injury!

• Ergonomically shaped • With serial number and certificate • Robust and well-priced • Proven a million times • Indispensable for the torque controlled screw tightening Made in Germany

1

K

​

!

Graduation

4

2.5 – 25

0.25

119752

Drive

5108-2 CT

232

i 6.3 = 1⁄4”

Torque Wrench – SYSTEM 5000 CT (with sliding square tang), Release Accuracy Tolerance ± 4%

/

• Release accuracy tolerance (in direction of actuation)  ± 4% of scale value according to  DIN EN ISO 6789:2003 (D) • Tightening at torque setting is possible both  to the right and to the left • With automatic close-gap release when torque  setting is reached • Safe and fast adjustment of the desired torque  value by turning the handle • Safe lock at the handle • Fine scale graduation • With serial number and certificate • Ratchet with sliding square tang (according to DIN 3120 A, ISO 1174‑1 A) with plastic knob for manual pre-tightening • Changing the direction of actuation by inversing  the ratchet’s sliding square tang • Safe box included in delivery Made in Germany

1 5110-1 CT 5121-1 CT 5122-1 CT 5123-1 CT

K 305 389 493 614

Drive 3

i 10 = ⁄8” i 12.5 = 1⁄2” i 12.5 = 1⁄2” i 12.5 = 1⁄2”

!

Graduation

4

10 – 60 20 – 120 40 – 200 60 – 320

0.5 1 1 2

022397 022427 022472 022588

–

–

151493

–

–

151509

–

156320

Sliding square tang with blue knob 10 = 3⁄8” i for 5110‑1 CT

5110-04

–

–

Sliding square tang with blue knob 12.5 = 1⁄2” i for 5121‑1 CT, 5122‑1 CT, 5123‑1 CT

5121-02

–

–

Auxiliary Sliding Handle For all Torque Wrenches SYSTEM 5000 CT  with i 12.5 = 1⁄2” Ratchet with sliding square tang Total length 170 mm with 20 mm ribbing at the end of the handle Application e.g.

• For assistance when positioning the torque wrench with socket  on the screw connection e.g. on (alloy) rims • Facilitates the pre-tightening of a screwing – especially helpful  due to the ribbing about a length of 20 mm at the end of the handle • Facilitates the tightening of a screwing by ”counterholding“ • Safe and ergonomic working as the hand remains  at the handle while screwing

5121-01 Lg

–

–

–

Components and Spare Parts see pages 275 to 283



149

System 5000 CT

Perfect for working on motorcycles and bicycles

00 0.0.

Ingenious Tools

Torque Technology – System 5000 CLT

Torque Wrenches System 5000 CLT

”For higher demands“

Awarded with the

System 5000 CLT

lick-Lens-Type with value readout in the C display – security for the user Torque Ranges: 20 – 320 Nm Release accuracy tolerance (in direction of actuation) ± 4% of the preset scale value  according to DIN EN ISO 6789:2003 (D) Torque release – palpable by close gap release –  audible by click-sound Made in Germany User-friendly reversible ratchet Service-friendly  (do-it-yourself repair  kits for ratchets available) Square drive solid  to the wrench – no risk of loss

A

Hard chrome-plated  steel tube – slim, but very sturdy and  wear-resistant

With serial number and certificate

Ergonomically shaped handle  with collar reducing the risk of slipping-off and injury

Tested and  certified

Safe locking of  the handle

Safe and fast  adjustment of the desired torque  value by turning  the handle

Safe and exact adjustment of the desired release torque. Optimal and easy reading of the torque value.

Integrated shift lever with free  running function (1⁄2” model)  reducing the risk of injury and malfunction

Three large digits for an  easy-to-read torque setting.

Large convex display  (interchangeable) optimizes  the readout.

display window! – – Safe in safe box with

Torque Wrench – SYSTEM 5000 CLT – Release Accuracy Tolerance ± 4%

/

Click-Lens-Type with value readout in the display – security for the user • Release accuracy tolerance (in direction of actuation):  ±4% of scale value according to DIN EN ISO 6789:2003 (D) • Torque release – palpable by close-gap release –  audible by click-sound • User-friendly reversible ratchet • Service-friendly (do-it-yourself repair kits for ratchets available) • Square drive solid to the wrench – no risk of loss • Hard chrome-plated steel tube – slim,  but very sturdy and wear resistant • Integrated shift lever with free-running function (3 model) reducing the risk of injury and malfunction • Ergonomically shaped handle with collar  reducing the risk of slipping-off and injury • Safe locking of the handle due to  rotating assembly – no risk of jamming!

• Safe and fast adjustment of the desired  torque value by turning the handle • Safe and exact adjustment of the  desired release torque. Optimal and easy reading of  the torque value • Three large digits for an easy-to-read  torque setting • Large convex display (exchangeable)  optimizes the readout With serial number and certificate Safe box included in delivery!

Made in Germany

1 5121-2 CLT 5122-2 CLT 5123-2 CLT

K 435 545 660

Drive 1⁄2”

i 12.5 = i 12.5 = 1⁄2” i 12.5 = 1⁄2”

!

Graduation

lbf.ft.

4

20 – 120 40 – 200 60 – 320

1 1 2

–​ –​ –​

104215 104192 104222

–​

2

50 – 250

112296

• According to US standards • Scale graduation in lbf.ft

5128-2 CLT

150

660 

i 12.5 = 1⁄2”

Components and Spare Parts see pages 275 to 283

00 0.0.

Ingenious Tools

Torque Technology – System 6000 CT

Torque Wrenches System 6000 CT

A

”High-precision measuring tools for highest demands!“ Safe locking  of the handle Ergonomically shaped handle with collar  reducing the risk of slipping-off and injury Accuracy – fine  scale graduation

Safe and fast adjustment of the desired torque value by turning the handle

Hard chrome-plated steel tube –  slim, but very sturdy and wear-resistant

Integrated shift lever with free running function (3 model) reducing the risk of injury and malfunction

User-friendly reversible ratchet Service-friendly  (do-it-yourself repair  kits for ratchets  available)

With serial number and certificate

or applications requiring low F torque ranges 2 – 40 Nm Especially suitable for: • Engines • Gearboxes • Industry • Machine construction • Model making Square drive solid to the wrench – no risk of loss

Release accuracy  tolerance: ± 2 %  of the preset scale value

h display window! – – Safe in safe box wit

1 Components and Spare Parts see pages 275 to 283



151

System 6000 CT

Torque Ranges: 2 – 1600 Nm Release accuracy tolerance (in direction  of actuation) up to ± 2% of the preset scale value according to DIN EN ISO 6789:2003 Tested, with certificate Knob for locking the set value Square drive according to  DIN 3120 A, ISO 1174-1A Individual serial number Reversible ratchets 2, 3, 4 Ergonomically shaped Safe torque release: • palpable (close gap release) • audible („click“ sound) • optical (signal transmitter, depending on model) Made in Germany

00 0.0.

Ingenious Tools

Torque Technology – System 6000 CT

Torque Wrench – SYSTEM 6000 CT – Release Accuracy Tolerance ± 2%

​

• With automatic close-gap release, palpable and audible when torque setting is reached • Easy and safe adjustment of the desired torque value by turning the handle • Release accuracy tolerance (in direction of actuation): ± 2% of scale value  according to DIN EN ISO 6789:2003 (D) • Application: engines, gearboxes, machines, industry, model making • Square drive according to DIN 3120 A, ISO 1174‑1 A • Without signal transmitter Made in Germany

1

K

6108-1 CT 6109-2 CT

198 256

Drive 1

i 6.3 = ⁄4” i 6.3 = 1⁄4”

!

Graduation

4

2 – 10 4 – 40

0.2 0.4

062218 080564

System 6000 CT

Torque Wrench – SYSTEM 6000 CT – Release Accuracy Tolerance ± 2%

​

Release accuracy tolerance (in direction of actuation):  ± 2% of scale value according to DIN EN ISO 6789:2003 (D) High-precision measuring tools for highest demands • Safe torque release: – palpable (close gap release) – audible („click“ sound) • With turning knob for additional locking of the adjusted torque value • User-friendly reversible ratchet • Easy to maintain (do-it-yourself repair set) • Integrated shift lever • Square drive according to DIN 3120 A, ISO 1174‑1 A • Hard chrome-plated steel tube – slim, but very sturdy  and wear-resistant • Safe and fast adjustment of the desired torque value  by turning the handle • Safety lock at the handle • Ergonomically shaped handle with collar  reducing the risk of slipping-off and injury • Fine scale graduation • Safe storage in safe box with display window • With serial number and certificate Made in Germany

o = without signal transmitter

1

K

6110-1 CT 6111-1 CT 6121-1 CT 6122-1 CT 6123-1 CT 6143-1 CT o 6144-1 CT o 6145-1 CT o

335 389 435 543 659 803 1040 1280

Drive 3

i 10 = ⁄8” i 10 = 3⁄8” i 12.5 = 1⁄2” i 12.5 = 1⁄2” i 12.5 = 1⁄2” i 20 = 3⁄4” i 20 = 3⁄4” i 20 = 3⁄4”

!

Graduation

4

5 – 60 20 – 120 20 – 120 40 – 200 60 – 320 100 – 400 200 – 500 300 – 800

0.5 1 1 1 2 2.5 2.5 2.5

025022 025077 025220 025268 025367 025466 025541 025565

Torque Wrench – SYSTEM 6000 CT – Release Accuracy Tolerance ± 3%

​

With 1000 Nm or 1600 Nm for highest torque values • Especially suited for industrial climbers • Application on wind turbines, dockyards, heavy industry, etc.

• To be disassembled (release tool included) in two parts • In carrier bag with carrying handle and shoulder strap • Release accuracy tolerance ±3% of the preset scale  (in direction of actuation) • Screw tightening also possible  with ratchet shaft.  For torque controlled screw  tightening always use the  complete wrench.

• 6150‑1 CT: 903 + 930 mm 6160‑1 CT: 1205 + 1320 mm Made in Germany

1

K

Drive

!

Graduation

4

400 – 1000

5

141067

600 – 1600

5

155316

1000 Nm Torque Wrench Weight only approx. 10 kg • Release torque only 590 N (60 kg) with 1000 Nm

6150-1 CT

1788

i 20 = 3⁄4”

1600 Nm Torque Wrench Weight only approx. 14 kg • Release torque only 685 N (70 kg) with 1600 Nm

6160-1 CT

152

2455 

i 25 = 1”

Components and Spare Parts see pages 275 to 283

00 0.0.

Torque Technology – System 6000 CT

Ingenious Tools

Torque Wrench – SYSTEM 6000 CT – US STANDARDS – Release Accuracy Tolerance ± 3%

​

• According to US standards • Scale graduation in lbf.ft • Release accuracy tolerance (in direction of actuation):  ± 3% of scale value according to DIN EN ISO 6789:2003 (D) • With reversible ratchet • With turning knob for additional locking of the adjusted torque value • Square drive according to DIN 3120 A, ISO 1174‑1 A • In safe box Made in Germany

1

6114-1 CT 6115-1 CT 6127-1 CT 6128-1 CT 6132-1 CT o

K

!

Drive 3⁄8”

333 390 545 660 1280

i 10 = i 10 = 3⁄8” i 12.5 = 1⁄2” i 12.5 = 1⁄2” i 20 = 3⁄4”

lbf.ft.

4

5 – 40 20 – 100 40 – 200 50 – 250 120 – 600

078424 025084 025381 076116 078455

Graduation

6.8 – 54.2 27.1 – 135.6 54.2 – 271.2 67.8 – 339 162.7 – 813.5

0.5 0.5 1 2 2

Torque Wrench – SYSTEM 6000 CT – Release Accuracy Tolerance ± 2%

​

• With plug-and-socket connection to accomodate insert tools • Release accuracy tolerance (in direction of actuation):  ± 2% of scale value according to DIN EN ISO 6789:2003 (D) Made in Germany

1

K

Drive

!

Graduation

4

6280-1 CT o 6282-1 CT o

180 240

9 x 12 9 x 12

2 – 10 4 – 40

0.2 0.4

026005 080540

​

• With plug-and-socket connection to accomodate insert tools • Release accuracy tolerance (in direction of actuation):  ± 2% of scale value according to DIN EN ISO 6789:2003 (D) • In safe box Made in Germany

1

K

Drive

!

Graduation

4

6290-1 CT 6291-2 CT 6291-1 CT 6292-1 CT 6293-1 CT

305 388 400 510 620

9 x 12 9 x 12 14 x 18 14 x 18 14 x 18

5 – 60 20 – 120 20 – 120 40 – 200 60 – 320

0.5 1 1 1 2

026043 026104 026074 026135 026173

​

• With plug-and-socket connection to accomodate insert tools • Release accuracy tolerance (in direction of actuation):  ± 2% of scale value according to DIN EN ISO 6789:2003 (D) • In safe box Made in Germany

1

K

Drive

!

Graduation

4

14 x 18 14 x 18 14 x 18

100 – 400 200 – 500 300 – 800

2.5 2.5 2.5

026197 026203 026210

Without signal transmitter

6294-1 CT 6295-1 CT 6296-1 CT

715 955 1195

Explication of effective lengths of Insert Tools and further suitable Insert Tools see from page 161 on Components and Spare Parts see pages 275 to 283



153

System 6000 CT

o = without signal transmitter

00 0.0.

Ingenious Tools

Torque Technology – System 6000 CT

Torque Tool Assortment

Torque Tool Assortment

System 6000 CT

/

/

578x235x88mm

435x215x62mm

29pieces,insheetmetalboxwithplasticinsert Made in Germany Contents: 6290-1CT6402-1 6450c-7891011121314151617 6612c-101112131417 6630c-781011121314151617

28pieces,insheetmetalboxwithplasticinsert Made in Germany

1

4

6290-1 CT/29

026067

Contents: 6292-1CT6404-1 6450d-13141516171819212224273032 6630d-13141516171819212224273032

/

1

4

6292-1 CT/28

026166

Explication of effective lengths of Insert Tools and further suitable Insert Tools see from page 161 on

Ingenious Tools

578x235x88mm

20pieces,insheetmetalboxwithplasticinsert Made in Germany Contents: 6292-1CT6404-1 6450d-131415161718192122 6630d-131415161718192122

1

4

6292-1 CT/20

026159

154



ComponentsandSparePartsseepages275to283

00 0.0.

Torque Technology – System 6000 CT Repair Set

Ingenious Tools

Repair Set C

1 4

Repair Set for twist lock, consistingof:lockspring,twistlockwith2headlessscrews for6010-1CT,6110-1CT,6114-1CT,6290-1CT

Repair Set for shift lever, consistingof:shiftlever,screws,ball,compressionspring for1016,1016/2, 6132-1CT,6143CT,6143-1CT,6143-01CT,6144CT,6144-1CT,6144-01CT, 6145CT,6145-1CT,6145-01CT,6146-1CT

6110-27

1016/6

6122-26

001972

Repair Set for ratchet wheel20=3⁄4”i consistingof:ratchetwheel,pawl,shiftlever,screws,ball,compressionspring for1016,1016/2, 6132-1CT,6143CT,6143-1CT,6143-01CT,6144CT,6144-1CT,6144-01CT, 6145CT,6145-1CT,6145-01CT,6146-1CT

1016/8 N

001989

Repair Set for shift lever consistingof:shiftlever,screws,ball,compressionspring for1116,6150-1CT,6160-1CT

1116/6

003228

1116/8 N

003235

Repair Set for shift lever consistingof:shiftlever,pawl,screws,ball, compressionspring for8816G,8816GK,8816P, 8816S,8816ST 916K,2264-1, 6110CT,6110-1CT,6111-1CT, 6114-1CT,6115-1CT 6402-1,6402-1S,6408-1

8816 P/6

144617

Repair Set for ratchet consistingof:ratchetwheel,pawl,shiftlever,screws,ball, compressionspring for8816G,8816GK,8816P,8816ST, 6110CT,6110-1CT,6111-1CT, 6114-1CT,6115-1CT,6402-1

042234

146048

Repair Set for ratchet wheel6.3=1⁄4”i consistingof:ratchetwheel,pawl,shiftlever,screws,ball, compressionspring for5108-2CT,6108-1CT,6109-1CT,6109-2CT,6401-1

6401/7

111169

070756

6403-1 S/9

6408/7

070817

6145-01

111145

6110-26 ComponentsandSparePartsseepages275to283

025046

111190

025503

Repair Set for twist lock, consistingof:twistlock,lockspringandcylinderscrew for6132-1CT,6143-1CT,6144-1CT,6145-1CT,6150-1CT,6160-1CT 6243-1CT,6244-1CT,6245-1CT,6146-1CT,6246-1CT, 6294-1CT,6295-1CT,6296-1CT Reversible ratchet with pin,complete (exchangeable):20=3⁄4”i since2005 for6132-1CT,6144CT,6144-1CT, 6145CT,6145-1CT,6146-1CT

Repair Set for lock, consistingof:lockspring,lockcap,cylinder,key,2headlessscrews for6110CT

151431

Repair Set for cylinder lock,consistingof:cylinder,lockcap, lockspring,keyandcylinderlock for6143CT,6144CT,6145CT

6144-01/3

Repair Set for ratchet wheel6.3=1⁄4”i consistingof:ratchetwheel,pawl,shiftlever,screws,ball,compressionspring for6408

025343

Reversible ratchet with screw,complete (exchangeable):20=3⁄4”i untilendof2004 for6132-1CT,6143CT,6143-1CT, 6144CT,6144-1CT, 6145CT,6145-1CT,6146-1CT

070749

Repair Set for ratchet wheel12.5=1⁄2”i consistingof:ratchetwheel,pawl,shiftlever,screws,ball, compressionspring,springwasher,lockring for6403-1S,6404-1S

025329

Repair Set for ratchet wheel20=3⁄4”i consistingof:ratchetwheel,pawl,shiftlever,screws,ball, compressionspring for6150-1CT

6144-0/5

Repair Set for ratchet wheel12.5=1⁄2”i consistingof:ratchetwheel,pawl,shiftlever,screws,ball, compressionspring,springwasher,lockring for6403-1,6404-1

6403-1/9

025305

Repair Set for ratchet wheel12.5=1⁄2”i consistingof:ratchetwheel,pawl,shiftlever,screws,ball, compressionspring,springwasher,lockingring for5121-2CLT,5121-2CT, 5122-2CLT,5122-2CT,5122ST-1, 5123-2CLT,5123-2CT,5128-2CLT, 6121CT,6121-1CT,6122-1CT,6122CT,6123-1CT,6123CT,6127-1CT, 6128-1CT,6722TAC

6143-01 111152

Repair Set for shift lever, consistingof:shiftlever,screws,ball,compressionspring, springwasherandlockingring for6403-1,6403-1S,6404-1,6404-1S

6403-1/7

6122/7

6150/8

Repair Set for ratchet wheel6.3=1⁄4”i consistingof:ratchetwheel,pawl,shiftlever,screws,ball, compressionspring for6401-1S

6401-1 S/7

6122-29

6122/9 N

Repair Set for shift lever, consistingof:shiftlever,screws,ball,compressionspring for6108-1CT,6109-1CT,6109-2CT,6401-1,6401-1S,6408

6401-1/6

025299

Repair Set for optical signal transmitter, consistingof:redbutton,compressionspring,blackhousing,pin,screw for6021-1CT,6022-1CT,6023-1CT, 6110CT,6110-1CT,6111-1CT, 6114-1CT,6115-1CT,6121CT,6121-1CT,6122CT,6122-1CT,6123CT, 6123-1CT,6127-1CT,6128-1CT,6291-1CT,6291-2CT,6290-1CT,6291CT, 6292-1CT,6293-1CT Repair Set for shift lever, consistingof:shiftlever,screws,ball,compressionspring,springwasher, lockring for5121-2CLT,5121-2CT, 5122-2CLT,5122-2CT,5122ST-1 5123-2CLT,5123-2CT,5128-2CLT, 6121-1CT,6121CT,6122-1CT,6122CT,6123-1CT,6123CT,6127-1CT, 6128-1CT,6722TAC

wheel10=3⁄8”i

8816 P/7 N

025282

Repair Set for twist lock, consistingof:lockspring,twistlockwith2headlessscrews for5121-2CLT,5122-2CLT,5123-2CLT 6021-1CT,6022-1CT,6023-1CT, 6111-1CT,6115-1CT,6121-1CT,6122-1CT,6123-1CT,6127-1CT, 6128-1CT, 6291-1CT,6292-1CT,6293-1CT,6722TAC,6291-2CT

6122-27

Repair Set for ratchet wheel25=1”i consistingof:shiftlever,screws,ball,compressionspring, pawl,ratchetwheel for1116,6160-1CT

025053

Repair Set for lock, consistingof:lockspring,lockcap,cylinder,key, 2headlessscrews for6121CT,6122CT,6123CT

025527

111206

Torque insert lock with screw for6243-1CT,6244-1CT,6245-1CT,6294-1CT, 6295-1CTuntilendof2004, 6296-1CTuntilendof2004

6294-01

026180

Torque insert lock with pin sincemodelyear2005 for6295-1CT,6296-1CT

6296-01

111213 

155

System 6000 CT

1

4

00 0.0.

Ingenious Tools

Torque Technology – System 7000 eTAC

Torque SystemTechnology 7000 eTAC

Electronic Torque Wrench with Built-in Angle Gauge – SYSTEM 7000 eTAC As Basic and TOP Version 10 – 400 Nm Choice of measuring units: Basic Version Nm / lbf.ft TOP Version Nm / lbf.ft / lbf.in / kgf.m Precise torque Basic Version ± 2%, ± 1 digit TOP Version ± 1%, ± 1 digit Rotation angle range up to 999 degree 360° LED-signal Vibration Audible signal Rotatable display 180° Documentation

156



ComponentsandSparePartsseepages275to283

00 0.0.

Ingenious Tools

Torque Technology – System 7000 eTAC

Electronic Torque Wrench with Built-in Angle Gauge – SYSTEM 7000 eTAC – Basic Version

torque o.k rotation angle not o.k

rotation angle

b

torque not o.k rotation angle o.k

torque

a

torque

torque

SystemTechnology 7000 eTAC Torque

​

rotation angle

c

rotation angle

torque o.k rotation angle o.k

Important: In particular for the category A – Screw connections (according to directive VDI 2862), e.g. belt, airbag or rotor blades for wind energy plants!

• Testing accuracy ± 2% / ± 1 digit (or ± 1°) in rotation to the right or left • High-precision torque wrench with built-in angle gauge • Ergonomic tool design, especially geared to the user and suitable for the professional use • 2-component handle made of impact resistant fiber-glass reinforced plastic with soft handle elements • Three signals alert the user during screwing process: audible signal (buzzer), vibration signal and a LED display with „traffic light function“ that is visible from all around.

• Big and easily readable display, 180° rotatable • Indication of the measuring values in 13 mm font size,  including a rating of the screwing process (o.k. / not o.k) • Simple and clearly structured menu navigation with easily readable 5 mm font size in English and German • Safety switch-on and switch-off (2 different buttons) and automatic energysaving stand-by mode (time dependent) • Choice of measuring units: Nm and lbf.ft • Rotation angle range up to 999 degree • Menu locking to prevent unintentional change of setting values, 4-digit code is freely selectable.

• Memory capacity up to 100 readings, incl date and time (data reading in the display) • Indication of battery condition and memory • 4 standard AA batteries (1.5 V) ensure long service life

Components and Spare Parts see pages 275 to 283

• ISO 6789 – DIN EN ISO 6789 – NF EN ISO 6789 • Includes detailed operating instructions and certficate in aluminium frame case with foam insert, also includes HAZET Insert Reversible Ratchet • Offers possibility to select or program the effective length for other insert tools (precondition for the correct torque / angle measurement) Made in Germany

1

K

Drive

4

!

3

• Delivery includes Insert Reversible Ratchet 6402‑1 i 10 = ⁄8” • Length with / without insert tool: 425.5 mm / 380.5 mm • Weight with / without insert tool: 870 g / 780 g

7291-1 eTAC

380.5

9 x 12

10 – 100

160938

• Delivery includes Insert Reversible Ratchet 6404‑1 i 12,5 = 1⁄2” • Length with / without insert tool: 580 mm / 518 mm • Weight with / without insert tool: 1250 g / 980 g

7292-1 eTAC

518

14 x 18

20 – 200

160952

• Delivery includes Insert Reversible Fine Tooth Ratchet 6406 i 20 = 3⁄4” • Length with / without insert tool: 1018.5 mm / 942.5 mm • Weight with / without insert tool: 3200 g / 2300 g

7294-1 eTAC

942.5

14 x 18

40 – 400

160976 

157

00 0.0.

Ingenious Tools

Torque Technology – System 7000 eTAC

Electronic Torque Wrench with Built-in Angle Gauge – SYSTEM 7000 eTAC – TOP Version

​

optical + audible + vibration

= 3 times proven screwing reliability according to the principle of HAZET

Type of signal

Torque SystemTechnology 7000 eTAC

Types of signal Basic and Top-Version

Torque

• Testing accuracy ± 1% / ± 1 digit (or ± 1°) in rotation to the right or left • High-precision torque wrench with built-in angle gauge • Ergonomic tool design, especially geared to the user and suitable for the professional use • 2-component handle made of impact resistant fiber-glass reinforced plastic with soft handle elements • Three signals alert the user during screwing process: audible signal (buzzer), vibration signal and a LED display with „traffic light function“ that is visible from all around.

• Big and easily readable display, 180° rotatable • Indication of the measuring values in 13 font size, including a rating of the screwing process (o.k. / not o.k) • Simple and clearly structured menu navigation with easily readable 5 font size in English and German • Safety switch-on and switch-off (2 buttons) and automatic energy-saving standby mode (time dependent) • Choice of measuring units: Nm, lbf.ft, lbf.in and kgf.m • Rotation angle range up to 999 degree • Menu locking to prevent unintentional change of setting values,  4-digit code is freely selectable.

• Indication of battery condition and memory • 4 standard AA batteries (1.5 V) ensure long service life • Setting of the signals: audible signal (buzzer) on / off and vibration on / off • Alterable threshold value (pre-warning level) • Switchable display backlight • Menu languages optionally available: Italian, French, Chinese and Russian • Memory capacity up to 2000 readings, incl date and time • Offers possibility to program flow charts and sets of parameters

158



o.k

Threshold value (pre-warning level)

not o.k

• Programmable: angle control during torque tightening and torque control during angle tightening • Programming and evaluation software for storage data with access via  Mini-USB connection optionally available (available on request at extra charge) • Storage data may be transmitted by radio, WLAN or Bluetooth (available on request at extra charge) • ISO 6789 – DIN EN ISO 6789 – NF EN ISO 6789 • Includes detailed operating instructions and certficate in aluminium frame case with foam insert, also includes HAZET Insert Reversible Ratchet • Offers possibility to select or program the effective length for other insert tools (precondition for the correct torque / angle measurement) Made in Germany

1

K

Drive

4

!

3

• Delivery includes Insert Reversible Ratchet 6402‑1 i 10 = ⁄8” • Length with / without insert tool: 425.5 mm / 380.5 mm • Weight with / without insert tool: 870 g / 780 g

7291-2 eTAC

942.5

14 x 18

10 – 100

160945

• Delivery includes Insert Reversible Ratchet 6404‑1 i 12,5 = 1⁄2” • Length with / without insert tool: 580 mm / 518 mm • Weight with / without insert tool: 1250 g / 980 g

7292-2 eTAC

380.5

9 x 12

20 – 200

160969

• Delivery includes Insert Reversible Fine Tooth Ratchet 6406 i 20 = 3⁄4” • Length with / without insert tool: 1018.5 mm / 942.5 mm • Weight with / without insert tool: 3200 g / 2300 g

7294-2 eTAC

518

14 x 18

40 – 400

160983

Components and Spare Parts see pages 275 to 283

00 0.0.

Ingenious Tools

Torque Technology – System 6300 CT

Torque Wrenches System 6300 CT

A

Information HAZET 6391-6392 Adjusting the desired torque value with Adjustment Wrench HAZET 6399 (see below) in conjunction  with Torque Tester HAZET 6903, 6905 or any other suitable device. All Torque Wrenches of this line (HAZET 6391-6392) are without scale and without signal transmitter

Torque Wrench

Torque Wrench

/

• With lockable torque setting • Especially suitable for application in series production • With plug-and-socket connection to accommodate insert tools • Release accuracy tolerance: ± 2% of scale value (in direction of actuation) according to DIN EN ISO 6789:2003 (D) Made in Germany

1

K

Drive

!

4

6391-12 6391-25 6391-35

125 180 180

9 x 12 9 x 12 9 x 12

2 – 12 2 – 25 15 – 35

027026 027040 027057

With factory-set release torque according to your needs

6391-12 V 6391-25 V 6391-35 V

125 180 180

9 x 12 9 x 12 9 x 12

2 – 12 2 – 25 15 – 35

• With lockable torque setting • Especially suitable for application in series production • With plug-and-socket connection to accommodate insert tools • Release accuracy tolerance: ± 2% of scale value (in direction of actuation) according to DIN EN ISO 6789:2003 (D) Made in Germany Drive

!

4

6391-50 6391-85

240 315

9 x 12 9 x 12

5 – 50 15 – 85

027064 027071

With factory-set release torque according to your needs

6391-50 V 6391-85 V

240 315

9 x 12 9 x 12

5 – 50 15 – 85

Components and Spare Parts see pages 275 to 283

145881 145898

1

K

Drive

!

4

6392-200 6392-320

400 630

14 x 18 14 x 18

50 – 200 60 – 320

027118 027125

6392-200 V 6392-320 V

/

K

• With lockable torque setting • Especially suitable for application in series production • With plug-and-socket connection to accommodate insert tools • Release accuracy tolerance: ± 2% of scale value (in direction of actuation) according to DIN EN ISO 6789:2003 (D) Made in Germany

With factory-set release torque according to your needs

145850 145867 145874

1

/

400 630

14 x 18 14 x 18

50 – 200 60 – 320

145904 145911

Adjustment Wrench

​

For Torque Wrenches  HAZET 6391‑6392 (V), to adjust and to lock the torque value Made in Germany

1 6399

K

4

167

027170

Explication of effective lengths of Insert Tools and further suitable Insert Tools see from page 161 on 

159

System 6300 CT

With lockable torque setting Especially suitable for application  in series production Release accuracy tolerance: ± 2% of scale value (in direction  of actuation) according to  DIN EN ISO 6789:2003 (D)

00 0.0.

Ingenious Tools

Torque Technology – Torque Screwdrivers

Torque Screwdrivers

A

For applications requiring low torque ranges 0,1 – 10 Nm Especially suitable for: • Screwed connections in plastic material • Connections in switch cabinets • Model making

Torque Screwdriver, 3 pieces Torque Screwdrivers

​

Torque Screwdriver – SYSTEM 6000 CT – Release Accuracy Tolerance ± 5% C • Release accuracy tolerance (in direction of actuation):  ± 5% of scale value according to DIN EN ISO 6789:2003 (D) • For screwdriver bits with 6.3 = 1⁄4” outside hexagon drive • Operation of sockets (j drive 6.3 = 1⁄4”) in conjunction  with Adapter HAZET 2304 • Application, e.g. on screwed connections in plastic materials  and connections on switch cabinets and model making

1

6002 CT 6003 CT

6001-1.5/3

Drive

!

Tolerance %

4

h 6.3 = 1⁄4”

0.6 – 1.5

10

141678

2304

h 6.3 = 1⁄4” h 6.3 = 1⁄4”

1.5 – 3 3 – 5.4

6 6

141685 141692

i 6.3 = 1⁄4”

–

–

016020

Graduation

cNm

170 230

h 6.3 = h 6.3 = 1⁄4”

4

0.1 – 1.2 1 – 6

0.01 0.1

10 – 120 100 – 600

023004 023011

–

–

–

016020

i 6.3 = 1⁄4”

–

b

• Especially appropriate for the application in series production • With inside hexagon drive 6.3 = 1⁄4” for screwdriver bits • Release accuracy tolerance (in direction of actuation): ± 6% of scale value according to DIN EN ISO 6789:2003 (D) • Tightening at torque setting is possible only with screws  with right-handed threads • Without adjustment scale Adjustment of the desired torque value with enclosed Hex Head Wrench  HAZET 2100 A-3/16 in conjunction with torque testing device

1

i 6.3 = 1⁄4” – g 6.3 = 1⁄4”

2304

1⁄4”

Torque Screwdriver

According to VW Service Information: e.g. for the fastening screws at the air-filter housing on 1.4 l engine  with turbocharger on VW Eos, Golf, Golf Plus and Passat

6001-3.0/3 6001-5.4/3

!

Drive

i 6.3 = 1⁄4” – g 6.3 = 1⁄4”

For torque values from 0.6 up to 5.4 Nm • Fast and precise setting of torque value with hex head wrench  (HAZET 2100‑06, included in delivery) • Torque release clearly palpable and audible by ratcheting  when torque setting is reached • Unlimited loosening torque without torque function • Bit holding adapter with magnet for all current bits  with F drive or HAZET-Adapter 2304 for the connection  with 1sockets HAZET 850 • Release accuracy (tolerance) according to EN ISO 6789 • Application e.g. disc brakes on bicycles Contents: Torque handle with bit holding adapter 2239‑7,  hex head wrench 2100‑06 Made in Germany

1

K

​

6303

Torque Screwdriver – SYSTEM 6000 CT – Release Accuracy Tolerance ± 5%

K

Drive 1

h 6.3 = ⁄4”

160

!

4

1 – 10

026678

Adapter

​

​ • For the connection of sockets with square drive according to  DIN 3120 and operating tools with hexagon drive • Chrome-Vanadium • Surface phosphatized Made in Germany

1

4

i 6.3 = 1⁄4” – g 6.3 = 1⁄4” B

160



2304

016020 Components and Spare Parts see pages 275 to 283

00 0.0.

Ingenious Tools

Torque Technology – Insert Tools

Insert Tools

A

Data for effective length on Torque Wrenches with (different) Insert Tools MDE = Torque to be selected MDV = Prescribed torque lj = Standard length adjustment  with adjusting device l1 = Effective length of torque wrench l2 = Gauge dimension of adjusting device lw = Gauge dimension of  extended insert tool

MDE =

(l1 + l2) x MDV l1 + lw

Dimensions of various HAZET Torque Wrenches:

Suitable Torque Wrenches see pages 153 and 159

Special Lever

1

M

Adjusted with HAZET-No.

6280-1 CT 6282-1 CT 6290-1 CT 6291-1 CT 6291-2 CT

140 200 245 330 312

6401-1 (S) 6401-1 (S) 6402-1 (S) 6404-1 (S) 6402-1 (S)

N

1

19.5 19.5 30 38.5 30

6292-1 CT 6293-1 CT 6294-1 CT 6295-1 CT 6296-1 CT

M

Adjusted with HAZET-No.

N

432 547 640 880 1120

6404-1 (S) 6404-1 (S) 6406 6406 6406

38.5 38.5 44 44 44

1

M

6391- 12 (V) 6391- 25 (V) 6391- 35 (V) 6391- 50 (V) 6391- 85 (V) 6392-200 (V) 6392-320 (V)

100 130 130 190 260 345 570

Insert Reversible Ratchet

​ Insert Tools

​

• Fine tooth, 72 teeth, rotation angle 5° • Square drive according to DIN 3120 A, ISO 1174‑1 A • Chrome-Vanadium • Drop forged • Surface chrome-plated Made in Germany

• Forged from solid steel • With plug-and-socket-connection to accommodate insert tools • For loosening tight screwed connections • Without any torque functioning Made in Germany

1

1

K

Drive

4

6396 6397

405 635

9 x 12 14 x 18

027132 027149

6401 N 6402 6403 6404 6406

K 46 58.5 58.5 70.5 101

Drive 1⁄4”

i 6.3 = i 10 = 3⁄8” i 12.5 = 1⁄2” i 12.5 = 1⁄2” i 20 = 3⁄4”

Drive

N

4

9 x 12 9 x 12 9 x 12 14 x 18 14 x 18

17.5 26 26 27 44

115204 027453 027514 027545 027576

Insert Reversible Ratchet

/

/

• Square drive according to DIN 3120 A, ISO 1174‑1 A • 6401‑1 20 teeth 6402‑1 30 teeth 6403‑1 32 teeth 6404‑1 32 teeth • Chrome-Vanadium • Drop forged • Surface chrome-plated Made in Germany

1 6401-1 6402-1 6403-1 6404-1

K 46.5 61 74.5 83.5

Drive 1⁄4”

i 6.3 = i 10 = 3⁄8” i 12.5 = 1⁄2” i 12.5 = 1⁄2”

Drive

9 x 12 9 x 12 9 x 12 14 x 18

N 19.5 30 38.5 38.5

Components and Spare Parts see pages 275 to 283

4 027439 027460 027521 027552

• With locking device and quick release press button • Square drive according to DIN 3120 A, ISO 1174‑1 A • 6401‑1 S 20 teeth 6402‑1 S 30 teeth 6403‑1 S 32 teeth 6404‑1 S 32 teeth • Chrome-Vanadium • Drop forged • Surface chrome-plated Made in Germany

1

6401-1 S 6402-1 S 6403-1 S 6404-1 S

K 46.5 61 74.5 83.5

Drive 1⁄4”

i 6.3 = i 10 = 3⁄8” i 12.5 = 1⁄2” i 12.5 = 1⁄2”

Drive

N

4

9 x 12 9 x 12 9 x 12 14 x 18

19.5 30 38.5 38.5

027446 027477 027538 027569 

161

00 0.0.

Ingenious Tools

Torque Technology – Insert Tools

Reversible Ratchet for Bits

Repair Set

/b 1 C

4

​

Repair Set for ratchet wheel 6.3 = 1⁄4” i consisting of:  ratchet wheel, pawl, shift lever, screws, ball, compression spring for 6401‑1 S

6401-1 S/7

111152

Repair Set for shift lever, consisting of:  shift lever, screws, ball, compression spring, spring washer  and locking ring for 6403‑1, 6403‑1 S, 6404‑1, 6404‑1 S

6403-1/7

070756

Repair Set for ratchet wheel 12.5 = 1⁄2” i consisting of:  ratchet wheel, pawl, shift lever, screws, ball, compression spring,  spring washer, lockring for 6403‑1, 6404‑1

Insert Tools

6403-1/9

• For Screwdriver Bits • Chrome-Vanadium • Drop-forged • Surface chrome-plated Made in Germany

1

K

070749

Repair Set for ratchet wheel 12.5 = 1⁄2” i consisting of:  ratchet wheel, pawl, shift lever, screws, ball, compression spring,  spring washer, lockring for 6403‑1 S, 6404‑1 S

Drive

Drive

N

6403-1 S/9

070817

6408/7

111145

Repair Set for ratchet wheel 6.3 = 1⁄4” i consisting of:  ratchet wheel, pawl, shift lever, screws, ball, compression spring for 6408

4

i drive 6.3 = ⁄4” 20 teeth

6408

46.5

h 6.3 = 1⁄4”

9 x 12

19.5

027583

Repair Set for ratchet wheel 10 = 3⁄8” i consisting of:  ratchet wheel with quick-release press-button, pawl, shift lever,  screws, ball, compression spring for 8816 S, 6402‑1 S as well as for re-equipping 8816 P, 8816 G, 8816 GK, 8816 ST, 6110 CT, 6110‑1 CT, 6111‑1 CT, 6114‑1 CT, 6115‑1 CT, 6402‑1

6408-1

46.5

h 8 = 5⁄16”

9 x 12

30

027590

8816 S/7

1

i drive 8 = 5⁄16” 30 teeth

Repair Set

048465

Insert Holder with Square Drives

​

​

​ Made in Germany

1

4

Repair Set for shift lever consisting of:  shift lever, pawl, screws, ball, compression spring for 8816 G, 8816 GK, 8816 P, 8816 S, 8816 ST 916 K, 2264‑1, 6110 CT, 6110‑1 CT, 6111‑1 CT, 6114‑1 CT, 6115‑1 CT 6402‑1, 6402‑1 S, 6408‑1

8816 P/6

Set, 4 pieces Made in Germany

1

144617

6413/4

Repair Set for ratchet wheel 10 = 3⁄8” i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for 8816 G, 8816 GK, 8816 P, 8816 ST, 6110 CT, 6110‑1 CT, 6111‑1 CT, 6114‑1 CT, 6115‑1 CT, 6402‑1

8816 P/7 N

1

​

K

Drive

K

N

4

9 x 12

43.5

17.5

027644

j 10 = 3⁄8” j 10 = 3⁄8” j 10 = 3⁄8”

22 26 30.4

– – –

048908 048892 048885

Holder square insert 9 x 12 j drive 10 = 3⁄8”

146048

6413-1

i 10 = 3⁄8”

Sliding square tangs i 10 = 3⁄8”

111169 B 

027651

Made in Germany

Repair Set for ratchet wheel 6.3 = 1⁄4” i consisting of:  ratchet wheel, pawl, shift lever, screws, ball, compression spring for 5108‑2 CT, 6108‑1 CT, 6109‑1 CT, 6109‑2 CT, 6401‑1

162

9 x 12

​

Repair Set for shift lever, consisting of:  shift lever, screws, ball, compression spring for 6108‑1 CT, 6109‑1 CT, 6109‑2 CT, 6401‑1, 6401‑1 S, 6408

6401/7

4

Spare Parts

042234

6401-1/6

Drive

6413-2 6413-3 6413-4

i 6.3 = 1⁄4” i 10 = 3⁄8” i 12.5 = 1⁄2”

Components and Spare Parts see pages 275 to 283

00 0.0.

Ingenious Tools

Torque Technology – Insert Tools Insert Adapter with Hinge Joint

​

• Square drive, DIN 3120 A, ISO 1174‑1 • Chrome-Vanadium • Surface chrome-plated Made in Germany

1 6414 6416

K 63.5 70

Drive

i 12.5 = 1⁄2” i 20 = 3⁄4”

Drive

Q

4

14 x 18 14 x 18

25 25

027668 027682

​

• For the operation of screwed connections in areas  with restricted access or behind obstacles,  e.g. with torque wrenches or reversible ratchets • Possible use as extension and adapter 14 x 18 to 9 x 12 • Operation with j 10 = 3⁄8” possible • Flat style • Chrome-Vanadium • Surface chrome-plated Note: Tightening with precise torque values is  possible only in straight, in-line position Made in Germany

Insert Bit Holder

1

K

Drive

Drive

Q

4

6423 g

68

9 x 12

14 x 18

46

096053

Insert Tools

Insert Square Drive

Insert Adapter

​

ISO 1173, chrome-plated Made in Germany

1

K

Drive

Drive

Q

4

6420 b 6420 c 6420 d

40.5 41.5 58

h 6.3 = 1⁄4” h 8 = 5⁄16” h 8 = 5⁄16”

9 x 12 9 x 12 14 x 18

17.5 17.5 25

027903 027910 027927

Insert Adapter

​

• With plug-and-socket-connection to accommodate insert tools • j drive 10 = 3⁄8” • For the operation of screwed connections in areas  with restricted access (engine compartment) • Chrome-Vanadium • Surface chrome-plated Made in Germany

​ 1 6424 c

K

Drive

33.5

9 x 12

Drive

j 10 = 3⁄8”

Q

4

26.5

053759

Blank-End Insert

​

Chrome-plated Made in Germany

1

K

Drive

Drive

Q

4

9 x 12

34

027934

1

K

Drive

4

14 x 18

20

057559

6430 c 6430 d

25 38

9 x 12 14 x 18

027958 027965

Square insert 14 x 18 to 9 x 12

6423 c

50

14 x 18

Square insert 9 x 12 to 14 x 18

6423 d

45

9 x 12

Spring and bolt included in delivery Caution: when welding-on tools, the release torque values may change. Please pay attention to effective lengths (see table in HAZET Illustrated List on page 161) Made in Germany

Components and Spare Parts see pages 275 to 283



163

00 0.0.

Ingenious Tools

Torque Technology – Insert Tools

Insert Open-End Wrench

Insert h Box Wrench

​

C

1 6609 d-E 20 6609 d-E 22 6609 d-E 24

Chrome-plated Made in Germany

Insert Tools

1

K

Drive

Q

4

6450 c- 7 6450 c- 8 6450 c- 9 6450 c-10 6450 c-11 6450 c-12 6450 c-13 6450 c-14 6450 c-15 6450 c-16 6450 c-17 6450 c-18 6450 c-19

36.5 37 37.5 38 38.5 38.5 39 42 42.5 43 43.5 44 45

9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12

17.5 17.5 17.5 17.5 17.5 17.5 17.5 20 20 20 20 20 20

028429 028436 028443 028320 028337 028344 028351 028368 028375 028382 028399 028405 028412

6450 d-13 6450 d-14 6450 d-15 6450 d-16 6450 d-17 6450 d-18 6450 d-19 6450 d-21 6450 d-22 6450 d-24 6450 d-27 6450 d-30 6450 d-32 6450 d-34 6450 d-36 6450 d-38 6450 d-41

56.5 57 57.5 58 58.5 59 59.5 60.5 61 62 68.5 70 71.5 73.2 73.3 72.7 79

14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18

25 25 25 25 25 25 25 25 25 25 32.5 32.5 32.5 32.5 32.5 32.5 40

028450 028467 028474 028481 028498 028504 028511 028528 028535 028542 028559 028566 028573 050178 072507 072514 028580

70 71.5 73.2 73.1 79

14 x 18 14 x 18 14 x 18 14 x 18 14 x 18

32.5 32.5 32.5 35 40

164134 164141 164158 164165 164172

K

Drive

N

r

Q

4

6609 c-E 8 6609 c-E 10 6609 c-E 11 6609 c-E 12 6609 c-E 14 6609 c-E 16 6609 c-E 18 6609 c-E 20 6609 c-E 22 6609 c-E 24

39 40 40.6 42.1 42.8 44.3 45 46.5 47 48.8

9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12

E 8 E 10 E 11 E 12 E 14 E 16 E 18 E 20 E 22 E 24

7.52 9.42 10.08 11.17 12.90 14.76 16.70 18.49 20.32 22.16

17.5 17.6 17.7 17.8 17.9 17.1 17.1 17.1 17.1 17.1

074716 049738 049745 049752 049769 049776 049783 049790 049806 049813

6609 d-E 10 6609 d-E 11 6609 d-E 12 6609 d-E 14 6609 d-E 16 6609 d-E 18

58 58.5 59 60 61 62

14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18

E 10 E 11 E 12 E 14 E 16 E 18

9.42 10.08 11.17 12.90 14.76 16.70

25 25 25 25 25 25

054794 054800 054817 054824 054831 054848

1

6612 c-10 6612 c-11 6612 c-12 6612 c-13 6612 c-14 6612 c-16 6612 c-17 6612 c-18 6612 c-19 6612 c-21 6612 c-22



Q

4

25 25 25

054855 054862 054879

K

Drive

Q

4

42.3 42.8 43.4 43.7 44.4 45.4 45.9 46.1 46.8 48 48.8

9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12

17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5

028726 028733 028740 028757 028764 028771 028788 028795 028801 028818 028825

Insert Box Wrench

%

• With Traction profile • Chrome-plated Made in Germany

1

B

164

r 18.49 20.32 22.16

Chrome-plated Made in Germany

e

1

N

E 20 E 22 E 24

​

Insert h Box Wrench

Chrome-plated Made in Germany

Drive

14 x 18 14 x 18 14 x 18

Flare Nut Insert Tool

Reinforced design

6450 DS-30 6450 DS-32 6450 DS-34 6450 DS-36 6450 DS-41

K 63.5 64.3 65.3

e

K

Drive

Q

4

6630 c- 7 6630 c- 8 6630 c-10 6630 c-11 6630 c-12 6630 c-13 6630 c-14 6630 c-15 6630 c-16 6630 c-17 6630 c-18 6630 c-19 6630 c-21 6630 c-22

40 40.6 42.1 42.8 43.5 43.8 45 45.5 46.5 47 47.8 48.8 50 50.8

9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12 9 x 12

17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5

028955 028962 028832 028849 028856 028863 028870 028887 028894 028900 028917 028924 028931 028948

6630 d-13 6630 d-14 6630 d-15 6630 d-16 6630 d-17 6630 d-18 6630 d-19 6630 d-21 6630 d-22 6630 d-24 6630 d-27 6630 d-30 6630 d-32 6630 d-34 6630 d-36 6630 d-41

60.8 61.5 62 62.9 63.6 64.3 65.3 66.5 67.3 68.8 76.8 78.5 79.8 81.3 82.5 85.5

14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18 14 x 18

25 25 25 25 25 25 25 25 25 25 31 31 31 31 31 31

028979 028986 028993 029006 029013 029020 029037 029044 029051 029068 029075 029082 029099 029105 029112 029129

Components and Spare Parts see pages 275 to 283

00 0.0.

Ingenious Tools

Torque Technology – Accessories and Testers

Accessories and Testers

Mechanical Angle Dial

A

Electronic Torque Tester

K

• For tightening screws as a function of the torsion angle • To be used with operating tools with i drive 12.5 = 1⁄2” (resp. 20 = 3⁄4”) and tools with j drive 12.5 = 1⁄2” (resp. 20 = 3⁄4”) • With flexible magnetic holder for the fixing point • Range 0 – 360°, graduation 1°, 95 mm x Made in Germany

1

6690 6690-1

Drive

i 12.5 = 1⁄2” i 20 = 3⁄4”

4 029266 029273

Electronic Torque Tester

​

Compact and easy-to-handle torque tester for testing torque wrenches according to DIN EN ISO 6789:2003 • Accuracy tolerance: ±1% • Measuring range: 100 – 1000 Nm (max. torque) • Big and easy to read LED status display with 3 LED • Quick wall or table fixation with 4 screws • Fix hexagon socket, Ä 27 mm • Simple handling • 3 operation modes: – Tracking mode – Click mode for click point indication (1st peak) – DIAL mode for peak value indication (final peak) • Calibration in Nm, torque units lbf.ft and lbf.in may also be selected • Possibility to enter target torque setting and percentage tolerance setting • Supplied in delivery:  RS-232 C connection cable to computer,  printer, etc. and mains adapter • Compatible with HAZET testing software 7901 E-D • Weight device: 3.28 kg Weight incl. case and mains adapter: 4,66 kg • H 97,5 x x 160 mm (182 mm testing hexagon incl.)

​ 1 7902 E

!

4

100 – 1000

150229

Accessories and Testers

HAZET Torque Testing Software

​

Compact and easy-to-handle torque tester (for testing torque wrenches according to DIN EN ISO 6789:2003) • Accuracy tolerance ± 1% • Measuring range 10 – 350 Nm (max. torque) • Big and easy to read LED status display with 3 LED • Quick wall or table fixation with 4 screws • Fix square socket, 12.5 = 1⁄2” • Simple handling reducing user errors to a minimum • 3 operation modes: Tracking mode Click mode for click point indication (1st peak) DIAL mode for peak value indication (final peak) • Calibration in Nm, torque units lbf.ft and lbf.in may also be selected • Possibility to enter target torque setting and percentage tolerance setting • RS-232C cable (included in delivery) for connection to computer,  printer as well as mains receiver • Compatible with HAZET testing software 7901 E-D • Weight fo the device: 3.28 kg Weight with box and mains adapter: 4.66 kg • H 97,5 x x 160 mm

1

!

4

7901 E

10 – 350

140671

Components and Spare Parts see pages 275 to 283

For the Electronic Torque Testers 7901 E and 7902 E For creating, memorizing and printing professional torque test certificates according to DIN EN ISO 6789:2003 • Database (updates will be available) of all current HAZET torque wrenches (whose test values are in the range of 10 – 1000 Nm) and of insert tools included • Optional extension of the database to include data of other manufacturers, release torque wrenches (Click-Type), insert tools, measuring ranges, test values, torque units, tolerances and standards • Software for creating user-own certificate layouts  and optional integration of company logo’s • Language tool included. German and English is already available.  By means of the language tool, the user creates the operating surface,  tables and designation of boxes in any required language • Internet update function • Detailed documentation included System requirements Operating system: Microsoft® Windows 2000 / XP / Vista / Windows 7 Required storage space: Min. 50 MB free storage space Main storage: Min. 256 MB Processor: from Pentium III on Graphic resolution: Min. 1024 x 768 Made in Germany

1

4

7901 E-D

148202 

165

00 0.0.

Ingenious Tools

Torque Technology – Accessories and Testers Torque Multiplier

Accessories and Testers

/

Improved, light style made of aluminium.

Up to 30% less weight than comparable steel version!

• For tight screwed connections • Avoids the application of lever arms, impact tools, etc.,  prevents screwed connections from damage • External energy supply is not necessary • Low maintenance • High accuracy ± 5% • For building and agricultural machines, commercial vehicles,  plant and engine construction and ship building • Transmission ratio: 6800 ALU-700 approx. 1:3.5 6800 ALU-1400 approx. 1:3.5 6800 ALU Lg-1400 approx. 1:3.5 6800 ALU-2800 approx. 1:11 Made in Germany

1

6800 ALU-700 6800 ALU-1400 6800 ALU-2800

Drive

Drive 3⁄4”

i 20 = i 25 = 1” i 25 = 1”

1⁄2”

j 12.5 = j 20 = 3⁄4” j 20 = 3⁄4”

Nm

4

700 1400 2800

143467 143481 143603

Extra long pattern e.g. for deeply located wheel bolts / nuts on commercial vehicles

6800 ALU-Lg1400 Torque wrenches and torque testers are high precision measuring tools. They have to be checked with an appropriate tester after a certain period of time and adjusted when required. The checking frequency depends on the using frequency.

i 25 = 1”

j 20 = 3⁄4”

1400

143580

The HAZET torque testing devices are constantly supervised and calibrated by the German Calibration Service (DKD). This guarantees the existing essential competence in the field of controlled screw tightening as well as the high qualitity of the HAZET torque wrenches and torque testing devices.

HAZET disposes of the corresponding torque testers. After testing and adjustment, the torque wrenches and torque testers sent to HAZET are supplied with a test certificate.

Conversion Chart · Torque Values lbf.ft 1 2 3 4 5 6 7 8 9 10

Nm 1.4 2.7 4.1 5.4 6.8 8.1 9.5 10.8 12.2 13.6

lbf.ft 15 20 25 30 35 40 45 50 60 70

Nm 20.3 27.1 33.9 40.7 47.5 54.2 61.0 67.8 81.3 94.9

lbf.ft 80 90 100 120 140 160 180 200

SYSTEM 5000 CT / CLT / 6000 CT / 7000 eTAC Nm 108.5 122.0 135.6 162.7 189.8 216.9 244.0 271.2

Nm 1 2 3 4 5 6 7 8 9 10

1 Nm

0.7376 lbf.ft

1 lbf.ft

1 lbf.ft

1.3558 Nm

1 lbf.in 0.0833 lbf.ft

12 lbf.in

lbf.ft 0.7 1.5 2.2 3.0 3.7 4.4 5.2 5.9 6.6 7.4

Nm 15 20 25 30 35 40 45 50 55 60

lbf.ft 11.1 14.8 18.4 22.1 25.8 29.5 33.2 36.9 40.6 44.3 1 Nm

Nm 70 80 90 100 110 120 130 140 150 200

lbf.ft 51.6 59.0 66.4 73.8 81.1 88.5 95.9 103.3 110.6 147.5

0.1020 kpm

1 kpm 9.807 Nm

Note: During continuous operation with Reversible Ratchets and square drive Insert Tools the max. torque values are limited as follows: 6401-1 = 40 Nm, 6402,  6402-1 = 120 Nm, 6403, 6403-1 = 120 Nm, 6404, 6404-1 = 300 Nm, 6406 = 800 Nm The max. torque values of Open End-, Flare Nut- and Box Wrenches  (HAZET 6450 – 6630) depend on the respective wrench size (DIN 899)  and can be smaller than the max. torque value of the tool in operation.

166



The audible and palpable click-signal abates when torque value is lower.

The release accuracy corresponds to a room temperature of 20 °C. Torque Wrench to be reset to smallest value after operation!

Components and Spare Parts see pages 275 to 283