SUMITOMO by BTS Company d.o.o.

2020 2021 General Catalogue

PERFORMANCE

CUTTING TOOLS

Insert Selection

Grades

Negative & Positive Inserts External Holders

Boring Bars Parting-Off Grooving Threading Holders Milling Cutters

Indexable Endmills Solid Carbide Endmills

Multi-Drills

SumiBoron SumiDia CBN/PCD Inserts & Tools Guidance Spare Parts Index

Contents Insert Selection

A1 –

External Holders

D1 –

Grades

B1 –

Boring Bars

E1 –

C1 –

Grooving Holders F1 – Parting-Off Holders

Inserts

Negative Type

Inserts

C61 –

Positive Type Negative

C61

55° Diamond Type

C68

Round Type

C72 C35

C73

60° Triangular Type C44

C78

35° Diamond Type

C53

C88

80° Trigon Type

C56

C92

Square Type

CBN Inserts

M1 –

PCD Inserts

M1 –

Guidance 2

F51 –

Positive

80° Diamond Type C18 C27

Threading Holders

N1 –

Milling Cutters

G1 –

Multi-Drills

Milling Cutters

G53 –

SumiBoron

High Feed / Special Purpose Cutters

CBN Grades

SumiDia

Indexable Endmills H1 – Endmills

Coated Solid Types

Endmills

Uncoated Solid Types

Spare Parts P1 –

PCD Grades

K1 – L1 – L24 –

CBN / PCD Inserts and Tools M1 –

J1 – J34–

Index

P9 – 3

Notice Thank you for using the Sumitomo Electric Hardmetal General Catalogue (Sumitomo/SUMIBORON/SUMIDIA Cutting Tools Catalogue). This catalogue presents the major items in the Sumitomo Cutting Tools product line. The catalogue ist organised as follows: (1) Cutting Tool Grades (2) Sumitomo Products (3) SUMIBORON, SUMIDIA Products Ask for our brochures and pamphlets. This catalogue is current as of January 2020.

As a result ot our ongoing research, product may reflect enhancements in qualitiy, performance and specifications not listed in this catalogue. To order Sumitomo/SUMIBORON/SUMIDIA products, contact your nearest Sumitomo Electric Hardmetal dealer or distributor. For inquiries or other requests, feel free to contact your nearest sales office.

Stock Marking Chart l:

: Made to order item

Euro stock item

m : Japan stock item

− : We cannot produce

q : Delivery on request

Note: Stocking policy may change without prior notice, please consult our sales representative for actual stock situation.

p : To be replaced by new item

Meaning of Icons Common

Endmill Featured for the first time in this catalogue

New

Shape 30°

Grade ISO classification of work material:

Steel

Stainless Steel

Cast Iron

Sharp edge

Corner with honing

Radius

Ballnose

No. of teeth Non Ferrous Alloy

Exotic Alloy

Hardened Steel

Miling Cutter 8mm

4mm

Max. depth of cut

45°

Cutting edge angle

4 Flutes

Helix angle (ex.)

A1–A20 Insert Selection

Insert Selection

Chipbreaker and Grade Selection

Sumitomo Grades (Turning) ...................................... A2 Sumitomo Grades (Milling) ....................................... A3 Steel Turning Inserts .................................................. Stainless Steel Turning Inserts.................................. Cast Iron Turning Inserts............................................ Exotic Alloy Inserts..................................................... Hardened Steel Turning Inserts................................. Non-Ferrous Metal Turning Inserts........................... Small Product Machining...........................................

A 4–7 A 8–9 A10–11 A12–13 A14–15 A16–17 A18–19

Selection of Sumitomo Grades (Turning) General Steel (Carbon Steel, Alloy Steel), Soft Steel

Insert Selection

Work Material Classification

Wear Resistance

New

Coated Carbide

Fracture Resistance

P01

P10

P20

P30

Stainless Steel Wear Resistance

P40

Fracture Resistance

T1000A T1500A T2500A

Cermet

New

K20

K30

AC4010K C New AC4015K C AC420K C

AC8025P

AC405K C AC415K

AC530U

AC1030U

T1000A

T1500A

G10E

ST10P ST20E A30

Carbide

K10

AC830P AC520U

Fracture Resistance

K01

AC1030U T1500Z P T3000Z

AC6020M C AC6030M PAC6040M C C AC610M AC630M

Coated Cermet

Wear Resistance

M01 M10 M20 M30 M40 C

AC8015P C AC8025P C New AC8035P C AC810P C AC820P C AC830P

Small Product Machining

Cast Iron

BN7000 BNS800

Uncoated CBN Coated CBN P

Exotic Alloy

Work Material Classification

Wear Resistance

S01 New

Coated Carbide

S10

S20

Work Material

Hardened Steel

Fracture Resistance

Wear Resistance

S30

Fracture Resistance

H01

AC5015S New P AC5025S PAC510U PAC520U

H10

H20

H30

AC503U

Uncoated CBN

DA90 DA150 DA1000 Powdered Metal

Coated Carbide P

BNC300

Classification

: CVD Coating

AC510U

BN7500 BN7000

Wear Resistance

Fracture Resist.

DA90

BNX25

NPD10

PCD

: 2nd Recommendation

Fracture Resist.

Cemented Carbides and Hard Brittle Materials

BN350

: 1st Recommendation

T1000A

Cermet

Work Material

BNX10

Wear Resistance

Uncoated CBN

BNX20

BN7000 BNS800

Fracture Resist.

N01 N10 N20 N30

Classification

BN1000 BN2000

NCB100

Work Material

BNC2010 P BNC2020 BNC160 P BNC100 P P BNC200 New

Classification

PCD

Coated CBN

Non-Ferrous Metal Wear Resistance

Carbide

EH510 EH520

Carbide

BN500 BNC500

: PVD Coating

Blank: Uncoated

Selection of Sumitomo Grades (Milling) Classification

Wear Resistance

Fracture Resistance

P01

P10

P20

P30

P40

Stainless Steel Wear Resistance

ACP2000 New P ACP3000 New

Coated Carbide

Fracture Resistance

M01 M10 M20 M30 M40

New

ACM100

ACU2500

ACP300

New

T2500A T250A T4500A

Fracture Resistance

K01

K10

New P

K30 C

ACK3000 New P ACU2500

ACK100

C C

ACK200 P ACK300

ACP300

T2500A T250A T4500A

G10E

A30N

BN7000 BNS800

Uncoated CBN Coated CBN

Exotic Alloy

Work Material Classification

K20

ACK2000

New

ACK300

Carbide

ACM200 P ACM300 New ACU2500 P

Cermet

Wear Resistance

ACP100 P ACP200 New

Cast Iron

Insert Selection

General Steel (Carbon Steel, Alloy Steel), Soft Steel

Work Material

Wear Resistance

S01 P

Fracture Resistance

S10

S20

S30

Non-Ferrous Metal

Hardened Steel S40

Wear Resistance

H01

Fracture Resistance

H10

H20

H30

Wear Resistance

Fracture Resistance

N01

N10

N20

N30

ACM100

ACM200 Coated Carbide

New P

DL1000

ACM300 New

ACU2500

DL2000

ACK300

EH520

Carbide

New

BN350

Uncoated CBN

H20

BN7000

DA1000

PCD

: 1st Recommendation

: 2nd Recommendation

: CVD Coating

: PVD Coating

Blank: Uncoated

Insert Selection

Steel

Turning Insert Selection Guide Main Chipbreakers

Negative Type

Positive Type NMU

NGE

(Crater- and Wear-Resistant)

NGU

NGU NGE 2

Depth of Cut (mm)

NMU NME

(Sharper Edge)

NSU

NSU NSE NFE

Feed Rate (mm/rev)

NSU

NLU

NLB 1

NLU

NLB NFB

0,6

0,4

NMU

NSU

NFB

NSE 0,2

NMU

NME

0,2

0,4

Feed Rate (mm/rev)

NFE

Sub-Chipbreakers Negative Type

Chipbreakers for High‑Efficiency Machining 6

NME

Depth of Cut (mm)

Strong Edge Chipbreakers

NGE

NSE

NMX

4 NUX

2 NSX

NFE

0,2

0,4

0,6

0,8

0,2

Feed Rate (mm/rev) Chipbreakers for Small Depths

Depth of Cut (mm)

NLU

NFE NFB NFA

0,2

0,4

0,6

Depth of Cut (mm)

0,6

Chipbreakers for Heavy Cutting

Wiper Inserts

Depth of Cut (mm)

0,4

Feed Rate (mm/rev)

NGU-W

NSE-W NLU-W

Feed Rate (mm/rev)

0,3

0,6

NHF

NHW

NHU NHP

NMP

0,9

Feed Rate (mm/rev)

0,4

0,8

1,2

1,6

Feed Rate (mm/rev)

Grades Fine Finishing to Finishing

Finishing to Rough Cutting (m/min)

400

T1000A

Cutting Speed (vc)

(m/min)

T1500Z

300

T1500A

200 100

400

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

AC8015P

300

AC8025P

200 100

T3000Z 0

New

AC6030M

New

AC8035P

AC1030U 0

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

Steel

Recommended Cermet Grades

Insert Selection

T1000A / T1500A / T1500Z

Grades

An uncoated cermet grade designed with wear resistance in mind that provides long tool life and excellent T1000A: wear resistance in continuous finishing and profiling applications.

A general purpose uncoated cermet grade that provides excellent value for money and delivers improved T1500A: finished surface quality while providing good wear and fracture resistance.

Superior turning quality thanks to „Brilliant Coat“. PVD coating with excellent adhesion resistance. A general purpose T1500Z: coated cermet grade capable of maintaining high-quality finished surfaces while providing excellent wear resistance.

Performance T1000A

Flank Wear Width (mm)

Wear Resistance 0,20

Competitor’s Cermet (P10)

0,15

Fracture Resistance

Exhibits excellent wear resistance.

T1000A

Conventional Grade

T1000A

0,10

Provides excellent fracture resistance in addition to wear resistance.

Competitor’s Cermet (P10)

0,05

Conventional Grade

15 Cutting Time

Work Material: 34CrMo4 Insert: NMG120408NSU Cutting Conditions: vc=320 m/min, f =0,20 mm/rev, ap=1,5mm, dry

1.000

2.000 3.000 No. of Impacts

4.000

5.000

Work Material: 34CrMo4, Insert: CNMG120408NSU Cutting Conditions: vc=230 m/min, f =0,20 mm/rev, ap=1,0 mm, wet

T1500A Flank Wear (mm)

Wear Resistance

Machined Surface Finish

0,20

Beautiful glossy finished surfaces after facing.

Conventional Grade

0,15

Competitor’s Cermet (P20)

0,10

T1500A

0,05

1,5 times better wear resistance!

10 15 Cutting Time (min)

T1500A

Competitor’s Cermet (P20)

Work Material: C45, Insert: CNMG120408NLU, Cutting Conditions: vc = 150 m/min, f = 0,12 mm/rev, ap =1,0 mm, wet

Work Material: 34CrMo4 Insert: CNMG120408NSU Cutting Conditions: vc = 230 m/min, f = 0,20 mm/rev, ap = 1,0 mm, wet

T1500Z Wear Resistance Flank Wear Width

(mm) 0,20

Machined Surface Finish

Competitor's Coated Cermet

0,15 (P20)

Reduces cloudy finish on machined surfaces.

Conventional Grade

Beautiful finished surfaces even at lower cutting speeds.

0,10 0,05 0

T1500Z 10

20 30 40 Cutting Time

Work Material: 34CrMo: Insert: CNMG120408NSU Cutting Conditions: vc=230m/min, f =0,20mm/rev, ap=1,0mm, wet

T1500Z

Competitor’s Cermet (P20)

Work Material: 21NiCrMo2, Insert:DNMG150408NSU Cutting Conditions: vc=150m/min ,f =0,20mm/rev, ap=1,0mm, wet

T1500Z

Soft Steel Alloy Steel Carbon Steel High Carbon Steel Carbon Steel

Cutting Process Fine Finishing Finishing Fine Finishing Finishing Medium Fine Finishing Finishing Medium

Chipbreaker

Grades

Competitor's Coated Cermet (P20)

Work Material: H240LA, Insert: CNMG120408NSU Cutting Conditions: vc=100m/min, f =0,15mm/rev, ap=1,0mm, wet

Recommended Cutting Conditions Work Material

Conventional Grade

(Min. - Optimum - Max.)

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

NFA / NFL

T1500Z

0,2–0,5–1,0

0,05–0,15–0,25

150–280–400

NLU

T3000Z

0,3–1,0–1,8

0,08–0,20–0,35

150–280–400

NFA / NFL

T1500A

0,2–0,5–1,0

0,05–0,15–0,25

100–200–300

NSU / NSE

T1500A

0,5–1,0–2,0

0,08–0,20–0,35

100–200–300

NGU

T1500Z

0,8–2,2–4,0

0,15–0,25–0,50

100–200–300

NFA / NFL

T1000A

0,2–0,5–1,0

0,05–0,15–0,25

50–150–250

NSU / NSE

T1500Z

0,5–1,0–2,0

0,08–0,20–0,35

50–150–250

NGU

T1500Z

0,8–2,2–4,0

0,15–0,25–0,50

50–150–250

Insert Selection

Steel

Recommended Carbide Grades New

New

AC8015P / AC8025P / AC8035P / AC1030U

Grades

Covers a wide range of machining applications from high-speed cutting to interrupted cutting and small lathe machining.

AC8015P Development of crater damage is suppressed by controlling the orientation of the alumina crystal grains. Achieves long, stable tool life during high-speed and high feed cutting.

AC8025P The 1st recommendation grade for turning steel. Surface smoothing technology significantly suppresses adhesion of work material components. Achieves long, stable tool life with various cutting speeds and work materials.

AC8035P Tensile stress removal of the coating layer greatly improves fracture resistance. Achieves long, stable tool life during heavy interrupted cutting.

AC1030U Employs a new PVD coating and a dedicated tough carbide substrate. High-quality cutting edge grade suppresses adhesion and micro-chipping, realizing excellent machined surface quality.

Performance AC8015P

Reduced crater damage due to chip abrasion through optimized crystal orientation in the alumina layer. Conventional Grade

5 min

14 min

Al2O3 TiCN

TiCN exposed Disoriented Al2O3

Crater wear progress!

End of tool life

Work Material: 100Cr6, 1.3505, External continuous, Insert: CNMG120408NGU Cutting Conditions: vc = 300 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

AC8015P

5 min

Al2O3 TiCN

17 min

End of tool life

TiCN exposed

Minimal wear

Oriented Al2O3 >> Inhibits Al2O3 damage

29 min

Improved crater wear resistance.

AC8025P

Improved tool surface smoothness and significantly reduced adhesion through special surface treatment. Conventional Grade

Surface

Adhesion resistance

2 min

70 min

Adhesion

Ra>0,4μm

Unable to continue

Breakage

Work Material: 25CrMo4, 1.7218, Facing, Insert: CNMG120408NGU Cutting Conditions: vc = 100–300 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet,

AC8025P Adhesion resistance

Ra<0,04μm

2 min

70 min

Normal wear

120 min

Controlled even wear no end of tool life.

Extremely smooth surface prevents adhesion.

AC8035P

Drastically reduced tensile residual stress in coating through special surface treatment. Feed Rate (mm/rev)

Conventional Grade

0,1

0,2

90% less tensile stress 0,2

0,3

Tensile residual stress in TiCN (GPA)

0,30 0

250

No. of Impacts

500

Unable to continue

Work Material: 34CrMoS34, 1.7226, Interrupted cut, Insert: CNMG120408NGU Cutting Conditions: vc = 160 m/min, f = 0,2–0,3 mm/rev, ap = 2 mm, dry

Feed Rate (mm/rev)

AC8035P

0,1

0,25

0,3

Tensile residual stress in TiCN (GPA)

0,20

0,20 0,25 0,30 0

250

No. of Impacts

500

Able to continue for all corners

Cracks difficult to grow >>> excellent toughness

Steel 1st Recommendation

1st Recommendation

NGU

AC8025P

General Purpose

Elevated Feed Rate Area Finish– Small Depth

NFE

NSE

General Purpose Rough– Larger Cutting Depth

General Purpose

NSX

NGE

NGU

NUX

NME

NMU

NMX

Crater Wear

Chipping

Better Wear Resistance

Fracture

Better Toughness

AC8015P

High Speed

Higher efficiency required

Tougher Cutting Edge

NSU

Flank Wear

1st Recommendation

Insert Selection

Grades and Chip breaker Selection Guide

Interrupted Cut

NGU

1st Recommendation

NGE

Higher stability required

AC8035P NGU

NUX

Recommended Cutting Conditions Work Material

Soft Steel

Alloy Steel Carbon Steel High Carbon Steel Carbon Steel

Cutting Process

Chipbreaker

Grade

Fine Finishing Finishing Medium Cutting Roughing Fine Finishing Finishing Medium Cutting Roughing Fine Finishing Finishing Medium Cutting Roughing

NFB NFE NGU NMU NFB NFE NGU NMU NFB NFE NGU NMU

T1500Z AC8015P AC8025P AC8035P T1500Z AC8015P AC5025P AC8035P T1500Z AC8015P AC8025P AC8035P

(Min. - Optimum - Max.)

Depth of Cut (mm) 0,2–0,6–1,0 0,5–1,0–1,5 1,0–2,5–4,0 1,5–4,0–6,0 0,2–0,6–1,0 0,5–1,0–1,5 1,0–2,5–4,0 1,5–4,0–6,0 0,2–0,6–1,0 0,5–1,0–1,5 1,0–2,5–4,0 1,5–4,0–6,0

Feed Rate (mm/rev) 0,05–0,15–0,25 0,1–0,25–0,4 0,2–0,35–0,5 0,3–0,45–0,6 0,05–0,15–0,25 0,1–0,25–0,4 0,2–0,35–0,5 0,3–0,45–0,6 0,05–0,15–0,25 0,1–0,25–0,4 0,2–0,35–0,5 0,3–0,45–0,6

Cutting Speed (mm/min) 100–250–400 260–350–440 200–260–320 140–180–220 100–200–300 210–285–360 150–190–230 90–135–160 50–150–250 170–235–300 130–165–200 90–135–160

Turning Insert Selection Guide Chipbreakers

Negative Type

Positive Type

6,0 –

Depth of Cut (mm)

NEM (NMU)

NEG

NEM

4,0 –

NEX

NMU

3,0 –

4,0 –

NGU NEX NGU NEG

( )

2,0 –

NEF

NSU (NEF)

2,0 –

NMU

NSU

NMU

NLB

NLU NSU

1,0 –

NSU

0 l l l 0 0,2 0,4 0,6

Depth of Cut (mm)

Insert Selection

Stainless Steel

NLB

NLU 0 l l 0 0,2 0,4

Feed Rate (mm/rev)

Grades (m/min) 200

Cutting Speed (vc)

High Speed, High Efficiency Cutting

AC6020M

150

Wide Cutting Range

AC6030M

100 Small Product Machining

AC1030U

Heavy Interrupted Cutting

AC6040M

AC630M

AC530U

Finishing

Roughing

Continuous Cutting

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Work Material

CrBased

Ferritic Materials Martensitic Materials Austenitic Materials

Two-Phase Cr/Ni- (Austenite / Based Ferrite) Materials

Precipitation Hardening

X6CrAl 13, X8CrNiS 18 9, X29CrS 13, X6CrMoS 17, X12CrS 13 X12Cr 13, X20Cr 13, X30Cr 13, X6Cr 17, X19CrNi 17 2, X6CrNi 18 9 X5CrNi 18 10, X2CrNi 19 11, X2CrNiMo 18 10, X4CrNiMo 17 12 2, X2CrNiMo 17 12 2, X5CrNiMo 17 13, X6CrNiTi 18 10, X70CrMo 15 X5CrNi 17 7, X2CrNi 18 9, X6CrNi 25 20, X2CrNiMoN 17 12 2, X6CrNiNb 18 10 X5CrNiCuNb 16 4, X7CrNiAl 17 7, X4CrNuMo 27 5 2, X2CrNiMoN 22 5 3, X2CrNiMoCuN 25 6 3

Cutting Range Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing

(Min. - Optimum - Max.)

Chipbreaker

Grade

NEF (NSU) NEG · NEX · NGU NEM NEF (NSU) NEG · NEX · NGU NEM NEF (NSU) NEG · NEX · NGU NEM NEF (NSU) NEG · NEX · NGU NEM NEF (NSU) NEG · NEX · NGU NEM

AC6020M AC6030M AC6040M AC6020M AC6030M AC6040M AC6020M AC6030M AC6040M AC6030M AC6030M AC6040M AC6030M AC6030M AC6040M

Cutting Conditions Depth of Cut ap (mm) 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0 0,5–1,5–2,0 1,0–2,5–4,0 1,5–3,5–6,0

Feed Rate f (mm/rev) 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60 0,05–0,15–0,25 0,10–0,25–0,40 0,20–0,35–0,60

Cutting Speed vc (m/min) 170–230–300 140–170–250 140–170–200 120–180–240 100–150–200 80–130–180 120–180–240 100–150–200 80–130–180 100–145–180 80–120–160 70–100–140 90–115–140 70–90–110 50–80–120

Stainless Steel

Recommended Grades and Chipbreakers

AC6020M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for continuous stainless steel machining that

achieves a good balance between wear resistance and fracture resistance by combining a hardened substrate with excellent wear resistance. AC6030M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for general machining of stainless steel that drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining. Achieves long and stable machining thanks to the improved coating strength and excellent adhesion.

Insert Selection

AC6020M / AC6030M / AC6040M / AC1030U

Grades

AC6040M Employes "Absotech Bronze", a new PVD coating and exclusive tough carbide substrate. The first recommended grade for

interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks to the excellent adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance of the exclusive carbide substrate.

AC1030U Employes "Absotech Bronze", a new PVD coating with a special tough carbide substrate. Achieving excellent machined surface quality with a high-quality cutting edge that reduces adhesion and micro-chipping.

Performance AC6020M Continuous Cutting (Medium Speed) 0,40

Continuous Cutting (High Speed) 0,25

Conventional Grade

Comp. A (CVD, M20)

Flank Wear Width (mm)

0,50

0,30

AC6020M

0,20 0,10 0

10 20 Cutting Time (min)

Comp.B (CVD, M20)

0,20 0,15

AC6020M

0,10 Conventional Grade

0,05

Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU Cutting Conditions: vc = 150 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet

10 20 Cutting Time (min)

Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU Cutting Conditions: vc = 200 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet

AC6030M Continuous Cutting

Flank Wear Width (mm)

0,30 0,25

Interrupted Cutting

Comp. C (CVD, M30)

Conventional Grade

0,20

Conventional Grade

0,15 0,10

AC6030M

Comp. D (CVD, M30)

0,05 0

AC6030M

Cutting Time (min) Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NEX Cutting Conditions: vc = 200 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet

Flank Wear Width (mm)

0,25

2.000

2.500

Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 1,0 mm, wet

AC6040M Conventional Grade

0,15 0,10

Conventional Grade

AC6040M

0,05 10

1.500

Interrupted Cutting

Comp. E (PVD, M40)

0,20

1.000

AC6040M

Continuous Cutting 0,30

500

No of Impacts until Breakage

Cutting Time (min)

Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU Cutting Conditions: vc = 150 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet

Comp. F (PVD, M40) 0

1.000

2.000

3.000

4.000

5.000

6.000

No of Impacts until Breakage Work Material: CNMG 120408 NGU Insert: CNMG 120408 NGU Cutting Conditions: vc = 230 m/min, f = 0,23 mm/rev, ap = 0,80 mm, dry

Cast Iron

Turning Insert Selection Guide

Negative Type

Positive Type

Depth of Cut

NGZ

2,0 NGU 0

0,2

0,4

0,6

NGZ

NUZ

No breaker

4,0

2,0

NMU NMU

NGU

Sharp Edge

Strong Edge

0,2

0,4

0,6

No breaker NMU

Sharp Edge

Strong Edge

Feed Rate (mm/rev)

NUZ

Feed Rate (mm/rev)

Roughing

Large

6,0

Finishing Medium Cutting

NUZ NGU

No breaker

NME

Depth of Cut

NME

NGZ 4,0

Large

NME

Finishing

No breaker

6,0 Depth of Cut

(mm) Medium Cutting Roughing

(mm)

Depth of Cut

Insert Selection

Chipbreakers

Grades Grey Cast Iron (GG)

Ductile Cast Iron (GGG)

(m/min) 2.000

BNS800

High Speed, Continuous Cutting

BN7000 Continuous Cutting

500

New

Mill-Scaled Work, Interrupted Cutting

AC4010K 300 200

New

AC4015K

New

300

200

Continuous Cutting

AC4010K New

BNC500

AC4015K

AC8025P Finishing

100

Roughing

General Cutting

Interrupted Cutting

AC8025P Finishing

Roughing

Continuous Cutting

General Cutting

Recommended Cutting Conditions Work Materials

Gray Cast Iron (GG‑25, etc.)

Ductile Cast Iron (GGG‑40.3, etc.)

High-strength Ductile Cast Iron (GGG‑70, etc.)

A10

Cutting Process

Mill-Scaled Work, Interrupted Cutting

AC420K

100

Continuous Cutting

High Speed, Continuous Cutting

500

Cutting Speed (vc)

1.000

(m/min)

Interrupted Cutting

(Min. - Optimum - Max.)

Cutting Conditions

Grades

Depth of Cut ap (mm/rev)

Feed Rate f (mm/rev)

Cutting Speed vc (m/min)

High Speed Cutting

BN7000

0,1–0,3–1,0

0,10–0,20–0,50

500–1.500–2.000

Continuous – General

AC4010K

0,5–2,0–6,0

0,10–0,25–0,40

200–400–700

Interrupted

AC4015K

0,5–2,0–6,0

0,10–0,30–0,50

180–300–450

Heavy Interrupted

AC420K

0,5–2,0–6,0

0,10–0,30–0,60

150–200–300

High Speed Cutting

BNC500

0,1–0,2–0,5

0,10–0,20–0,40

150–350–500

Continuous – General

AC4010K

0,5–2,0–6,0

0,10–0,25–0,40

180–300–450

Interrupted

AC4015K

0,5–2,0–6,0

0,10–0,30–0,50

160–250–400

Heavy Interrupted

AC420K

0,5–2,0–6,0

0,10–0,30–0,60

120–170–250

High Speed Cutting

BNC500

0,1–0,2–0,5

0,10–0,20–0,40

200–350–500

Continuous – General

AC4010K

0,5–2,0–6,0

0,10–0,25–0,40

160–250–400

Interrupted

AC4015K

0,5–2,0–6,0

0,10–0,30–0,50

140–200–350

Heavy Interrupted

AC420K

0,5–2,0–6,0

0,10–0,30–0,60

80–150–220

Cast Iron

Recommended Grades and Chipbreakers New

Grades

New

Insert Selection

AC4010K / AC4015K / AC420K

AC4010K The 1st recommended grade for machining grey cast iron. Adopts an ultra-thick new CVD coating to realise ultra-high-speed machining at Vc = 700 m/min.

AC4015K The 1st recommendation grade for ductile cast iron. New high-adhesion, high-strength CVD coating realises both wear resistance and chipping resistance.

AC420K

Superior fracture resistance, providing excellent stability in interrupted unstable cutting and when cutting mill-scaled work.

Performance AC4010K / AC4015K Wear Resistance, Gray Cast Iron (GG) Competitor

0,3

■ ◆

■

Wear Resistance, Ductile Cast Iron (GGG) ■

0,4

◆

Conventional ●

◆

0,2

●

■

●

◆ ●

0,1

Flank Wear Width (mm)

0,4

AC4010K

◆ ■ ●

NGZ AC4010K

4 6 Cutting Time (min)

Conventional

■

0,3

AC4010K

■ ●

● ■

● ■ ●

●

■

● ●

●

● ●

AC4015K

●

■ ●

Competitor

●

■

0,2 0,1

●

Competitor

15 20 Cutting Time (min)

12 min

NGZ AC4010K

NGZ AC4015K

12 min

Competitor

Work Material: GGG-70, Continuous, Insert: CNMG120408 Cutting Conditions: vc = 140 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

Work Material: GG-25, Continuous, Insert: CNMG120408 Cutting Conditions: vc = 600 m/min, f = 0,4 mm/rev, ap = 2,0 mm, dry

AC4010K / AC4015K Chipping Resistance, Gray Cast Iron (GG) Minimal Chipping

Chipping Resistance, Ductile Cast Iron (GGG)

Minimal Chipping

400 300 200 100

10 min

NGZ AC4010K

NGZ AC4015K

Chipping on Flank Surface

Chipping on Rake Surface

6 min

AC4010K AC4015K Conventional Competitor NGZ NGZ

4 min

NGZ AC4010K

NGZ AC4015K

4 min

6 min

Conventional

Competitor

Conventional Work Material: GG-25, Interrupted, Insert: CNMG120408 Cutting Conditions: vc = 400 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet

Competitor

Work Material: GGG-40.3, Interrupted, Insert: CNMG120408 Cutting Conditions: vc = 450 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

AC420K Fracture Resistance GGG-40.3 Grooved (Heavy Interrupted Acceleration Test)

Edge Wear Comparison (After 150s)

AC420K Competitor‘s Product D (K15) Competitor‘s Product E (K20)

Great improvements in fracture resistance 100

150

200

Tool Life sec.

300

AC420K

Competitor‘s Product D (K15)

Competitor‘s Product E (K20)

Work Material: GGG-40.3, Toolholder: PCLNR2525-43 Insert: CNMG120408 Cutting Conditions: vc = 350 m/min, f = 0,25 mm/rev, ap = 1,5 mm, wet

A11

Exotic Metal

Turning Insert Selection Guide

Negative Type

Depth of Cut (mm)

4,0

Positive Type

NEM

NEG

NSU

NMU

4,0

NEG NMU

NEX (NUP)

2,0

NUP

0,2

0,3

R/LFY

NFC

NSU 0,1

0,4

NFC

R/LFX R/LFY

Feed Rate (mm/rev)

R/LFX

NSU

2,0

NEX

NEF (NSU)

NSI

Depth of Cut (mm)

Insert Selection

Chipbreakers

0,1

0,2

0,3

0,4

Feed Rate (mm/rev)

NEF

Grades (m/min)

Cutting Speed (vc)

400

CBN Grades for High Speed Finishing

200

BN7000

Coated Grade for Finishing to Rough Cutting

Coated Grade for Medium to Rough Cutting

100 New

AC5015S / EH510

New

Carbide Grade

AC5025S / EH520 Carbide Grade

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Work Material

Cutting Process

Chipbreakers

Grades

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

Finishing

NEF (NSU)

AC5010S AC5025S

0,2–0,5–1,5

0,10–0,12–0,20

50–70–110

Light

NEX

AC5015S AC5025S

0,5–1,0–3,0

0,10–0,20–0,30

40–60–90

Medium

NEG

AC5015S AC5025S

0,5–2,0–4,0

0,15–0,25–0,30

40–60–90

Rough

NMU/NEM

AC5015S AC5025S

1,0–2,0–4,0

Finishing

NEF (NSU)

EH510 (AC5015S)

0,2–0,5–1,5

Light

NEX

AC5015S

0,5–1,0–2,5

Medium

NEG

EH510 (AC5015S)

0,5–2,0–3,5

0,15–0,25–0,30

40–55–70

Rough

NMU/NEM

AC5025S

1,0–2,0–3,5

0,20–0,25–0,30

30–40–50

Heat-Resistant Alloy

Titanium Alloy

A12

(Min. - Optimum - Max.)

0,20–0,25–0,40 0,10–0,15–0,20 0,10–0,20–0,25

30–55–80 50–65–80 40–55–70

Exotic Metal

Recommended Grades and Chipbreakers New

New

PVD (Super ZX Coat) grade with excellent wear and thermal resistance.

Carbides with excellent thermal, wear, and fracture resistance for use with exotic alloys. Lineup also includes new chipbreaker design.

AC5015S The 1st recommended grade for turning exotic alloys

EH510 General purpose grade for titanium machining that fea-

AC5025S High-toughness grade for realising stable tool life for

EH520 Tough grade for titanium machining with excellent frac-

as it realises stable tool life with high-speed, high-efficiency machining.

interrupted cutting machining or mill-scaled work.

Insert Selection

AC5015S / AC5025S / EH510 / EH520

Grades

tures excellent wear and thermal resistance. For applications from roughing to finishing.

ture and thermal resistance. Perfect for interrupted cutting and mill-scaled work.

Performance AC5015S Wear Resistance Competitor

AC5015S

0,4

Cutting Time (min)

Flank Wear Width (mm)

0,5

Fracture Resistance

Conventional

0,3 0,2

Wear Resistance

0,1

13 min

15 20 25 Cutting Time (min)

2,5x 30

AC5015S

10 5

AC5015S 13 min

Conventional

13 min

1,5x

9 min

Competitor

9 min

AC5015S

Competitor

Conventional

9 min

Competitor

Work Material: Hastelloy (22 HRC), Insert: CNMG120408 Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

AC5025S Wear Resistance

Competitor

AC5025S

Conventional

0,3 0,2 0,1

Wear Resistance

13 min

AC5025S

10 15 Cutting Time (min)

2,5x

Conventional

30 20

AC5025S 13 min

Competitor

Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

13 min

1,5x

50 Cutting Time (min)

Flank Wear Width (mm)

0,4

Fracture Resistance

37 min

AC5025S

Conventional

Competitor

37 min

Conventional

37 min

Competitor

Work Material: Hastelloy (22 HRC), Insert: CNMG120408 Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

A13

Hardened Steel

Turning Insert Selection Guide

Insert Selection

Chipbreakers NSV Type Chipbreaker: For chip control during carburized layer removal NLV Type / NFV Type Chipbreaker: For chip control during finishing of hardened steel 7,0 – 6,0 –

NSV

Depth of Cut (mm)

5,0 –

NSV

4,0 –

NLV

3,0 –

NLV

2,0 – 1,0 –

NFV

0 l l l 0 0,1 0,2 0,3 Feed Rate (mm/rev)

Grades Coated SUMIBORON

Uncoated SUMIBORON

(m/min)

High-Precision Machining 200

300

BNC100 BNC160

BNC2010

BN1000 Cutting Speed (vc)

Cutting Speed (vc)

300

(m/min)

BNC200

General Purpose Cutting

100

BNC2020

BNC300

AC503U

Finishing

Roughing

Continuous Cutting

General Cutting

Interrupted Cutting

General Purpose Cutting

100

BN2000

Continuous Cutting

General Turning

Interrupted Cutting

A14

BN350

Finishing

Roughing

Continuous Cutting

Recommended Cutting Conditions Cutting Process

BNX20 BNX25

200

General Cutting

Interrupted Cutting

(Min. - Optimum - Max.)

Grade

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

BNC2010

0,03–0,20–0,35

0,03–0,10–0,20

120–200–300

BNC100

0,03–0,20–0,30

0,03–0,10–0,20

120–200–300

BN1000

0,03–0,15–0,20

0,03–0,10–0,15

100–150–300

BNX10

0,03–0,10–0,20

0,03–0,10–0,15

120–180–300

AC503U

0,03–0,50–1,00

0,02–0,05–0,10

40–70–100

BNC2020

0,03–0,30–0,50

0,03–0,20–0,40

50–130–220

BNC160

0,03–0,20–0,35

0,03–0,10–0,25

120–180–220

BNC200

0,03–0,30–0,50

0,03–0,10–0,30

50–130–220

BN2000

0,03–0,20–0,30

0,03–0,10–0,20

50–100–200

BNX20

0,03–0,20–0,35

0,03–0,15–0,30

70–130–170

BNC300

0,03–0,20–0,30

0,03–0,10–0,20

50–100–150

BN350

0,03–0,20–0,30

0,03–0,10–0,20

50–100–150

BNX25

0,03–0,20–0,50

0,03–0,15–0,30

120–160–220

Hardened Steel

Recommended CBN Grades and Chipbreakers

BNC2010

A grade for high-precision machining applicable for finishing requiring good surface roughness and dimensional accuracy. Provides further improved wear resistance thanks to a newly developed CBN substrate coated with a TiCN layer. Reduces flank wear and achieves excellent surface finish thanks to newly developed special stable multi-layered coating.

BNC2020

A general-purpose grade applicable to general hardened steel machining. A newly developed tough CBN-substrate coated with a highly wear-resistant TiAlN layer. Achieves more stable machining and longer tool life by employing a highly adhesive layer for high chipping resistance.

BN1000

For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades. Features improved fracture resistance while still placing a priority on wear resistance.

BN2000

General purpose grade suitable for typical hardened steel machining applications. Provides a high degree of fracture and wear resistance.

Insert Selection

BNC2010 / BNC2020 / BN1000 / BN2000

Grades

Performance BNC2010 Surface Roughness (µm)

Conventional Coated CBN

BNC2020

■

BNC2020

5 4

■

●

■ ●

●

Conventional coated CBN Flank wear occurs

Conventional coated CBN

1,8 times the conventional tool life

BNC2010 Competitor‘s coated CBN

1,0 2,0 3,0 Cutting Distance (km)

Work Material: Insert: Cutting Edge Treatment: Cutting Conditions:

4,0

BNC2010 Reduced flank wear

15CrMo5, 58-62HRC, Continuous DNGA 150408 NC4 (BNC2010) S01225 vc = 160 m/min, f = 0,08 mm/rev, ap = 0,1mm, Wet

2,5 Cutting Distance (km)

Work Material: Insert: Cutting Edge Treatment: Cutting Conditions:

5,0

SCM415-5V, 58-62HRC, Interrupted CNGA 120412 NC4 (BNC2020) S01225 vc = 130 m/min, f = 0,1 mm/rev, ap = 0,6 mm, Dry

BN1000 / BN2000 Flank Wear Width (mm)

Wear Resistance (Continuous Cutting) Competitor 1

Breakage

Chipping Resistance (Interrupted Cutting) BN2000

BN2000

Approx. 1,4x tool life!

Conventional Grade 1

Competitor 1

Cutting Distance (km) Work Material: 15CrMo5, Round Bar (58-62HRC) Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry Flank Wear Width (mm)

(Comparison based on conventional BN2000 as 100%.)

Competitor 2 BN1000

BN1000

Approx. 1,4x tool life!

Conventional Grade 2 Competitor 2

Cutting Distance (km) Work Material: 100Cr6, Round Bar (58-62HRC) Cutting Conditions: vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry

Tool Life Ratio (%) Work Material: 15CrMo5, 8V Grooved Material (58-62HRC) Insert: CNGA120408 NU-2 Cutting Conditions: vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry

A15

Insert Selection

Non-Ferrous Metal

Turning Insert Selection Guide

Chipbreakers Positive Type

NGD Depth of Cut (mm)

Depth of Cut (mm)

NAG

Feed Rate (mm/rev)

NLD

Feed Rate (mm/rev)

Grades

Cutting Speed (m/min)

2.000

1.500

SUMIDIA

DA1000 1.000

Carbide Grade

500

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Cutting Process Continuous Cutting General Turning Interrupted Cutting

A16

(Min. - Optimum - Max.)

Cutting Conditions

Category

Stainless Steel

Work Material

Application Range

General Steel

Insert Selection

Grades

ACZ150 New AC5015S

Coated Carbide (PVD)

New AC5025S

AC530U AC1030U T1000A

Cermet/Coated Cermet

T1500A/T1500Z H1

Carbide

EH510 BN1000/BN2000

CBN (SUMIBORON)

BN7000

SUMIDIA

DA1000

Preferred Choice

Suitable

Chipbreakers G-Class Chipbreaker (Groove Design)

NSU NFK

N-LUW NFP NLU

0,2

L/R-SD L/R-FX

L/R-FYS 0

0,4

G-Class Chipbreaker (3D Design)

Feed Rate (mm/rev)

Depth of Cut (mm)

M-Class Finishing to Light Cut

L/R-W L/R-FY 0,2

4 NSI

NSC NFC

0,4

Feed Rate (mm/rev)

0,2

0,4

Feed Rate (mm/rev)

Recommended Cutting Conditions Work Material Grade

Free Cutting Steel

Carbon Steel

Stainless Steel

Heat Resistant Steel

Aluminium

Brass

vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)

ACZ150

50–200 0,02–0,10 50–150 0,01–0,08 50–150 0,01–0,05

AC5015S

50–200 0,02–0,15 50–200 0,02–0,10 50–200

0,02–0,10 30–100 0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

AC5 25S

50–200 0,02–0,15 50–200 0,02–0,10 50–200

0,02–0,10 30–100 0,02–0,10

70–300 0,05–0,20

AC530U

50–200 0,02–0,15 50–200 0,02–0,10 50–200

0,02–0,10

70–300 0,05–0,20

AC1030U

50–200 0,02–0,15 50–200 0,02–0,10 50–150

0,02–0,10

70–300 0,05–0,20

T1000A

50–200 0,02–0,15 50–200 0,02–0,10 50–150

0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

T1500A

50–200 0,02–0,15 50–200 0,02–0,10 50–150

0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

T1500Z

50–200 0,02–0,15 50–200 0,02–0,10 50–150

0,02–0,10 120–300 0,03–0,15

BN2000 BN7000 DA1000

70–300 0,05–0,20

70–300 0,05–0,20 70–300 0,05–0,20

BN1000

A18

Hardened Steel

50–200 0,03–0,20 50–200 0,05–0,20 70–300 0,02–0,10 70–300 0,02–0,10

Small Product Machining

Turning Insert Selection Guide

Insert Selection

Application Range 250

AC520U

AC1030U

Cutting Speed (m/min)

200

150

AC1030U

Employs "Absotech Bronze", a new PVD coating, with a special tough carbide substate. Achieving excellent machined surface quality with a high-quality cutting edge that reduces adhesion and micro-chipping.

AC530U

100

AC6040M 50

ACZ150 High-precision Turning

Finishing

Precision Machining

Finishing

Cutting Conditions

AC1030U Performance Wear Resistance

Roughness

0,045

Material: Insert: Cutting Data:

X5CrNiS18-10, 1.4301 DCGT11T302RFY (AC1030U) vc=100 m/min, f=0,05 mm/rev, ap=0,1 mm, wet (Oil)

AC1030U

0,030 0,025

Competitor‘s

2,0 Rz (mm)

Vb Wear (mm)

0,035

Conventional Grade

1,5

AC1030U

1,0 0,5

0,020 0,015

2,5

Competitor‘s Conventional Grade

0,040

100

150

Cutting Distance (No. of Passes)

100

150

Cutting Distance (No. of Passes)

Application Examples C45, Stator Shaft

STKM12C-EC, Pipe

1500pcs,

Insert Cutting Data:

Rz 0,3 1000pcs,

X5CrNiS18-10, 1.4301, Valve Body

Less adhesion

Insert: Cutting Data:

No. of Workpieces

140 100

Rz>0,45

CCGT060201LFX (AC1030U) vc = 196 m/min, f = 0,04 mm/rev, ap = 0,4 mm, wet

AC1030U

200

Conventional Grade

Insert Cutting Data:

AC1030U Conventional Grade

VCGT110302RFX (AC1030U) vc=195 m/min, f= 0,12 mm/rev, ap = 0,175-0,25 mm, wet

X6Cr17, Sensor Housing 2.000

Competitor‘s No. of Workpieces

AC1030U

Adhesion + chipping

VCGT110301RFY (AC1030U) vc = 31,5 m/min, f = 0,025 mm/rev, ap = 0,2 mm, wet

1.600

1.000

800

0 AC1030U

Insert: Cutting Data:

Conventional Grade

DCGT11T304M NFC (AC1030U) vc = 50 m/min, f =0,06 mm/rev, ap = 0,2 mm, wet

A19

B1–B14 Grades

Grades

Coated Grades

Coated and Uncoated Uncoated Carbide CBN Grades PCD Grades

Chart

Coating Series............................................................. B2 CVD / PVD Series ....................................................... B3–4 Cermet.......................................................................... B5 “Igetalloy”.................................................................... B6 “SUMIBORON”............................................................. B7–8 “SUMIDIA”.................................................................... B9 “SUMIDIA” Binderless................................................ B10 Grades Comparison Chart ........................................... B11–14

Coated Carbide The hardmetal's coating series combines a proprietary tough cemented carbide substrate with a multi-layered coating for use in high-speed, high-efficiency applications on a wide range of work materials including steel, cast iron and exotic alloys.

Features Grades

: New coating technology that realises absolute stability.

CVD

PVD

Special Surface Treatment: Chipping resistance and adhesion resistance are significantly improved by special surface treatment applied to suit the application. High Strength Alumina Layer: Significantly improves the coating strength by controlling crystal growth direction.

10nm

High Hardness Micro-Grain TiCN Layer: Significantly improves the coating hardness by using a fine and uniform crystal structure.

The Proprietary Super Multi-layered Coating Structure: Advanced nanotechnology enables nanometer-level thickness (1 nanometer is one billion of a meter) Hardness, thermal resistance and toughness are significantly improved by alternately layering one thousand layers of super thin films.

Cross section of cutting-edge coating High Adhesion Technology. Significantly improves adhesion strength through advanced control technology at the interface of the coating and carbide substrate.

High Adhesion Technology: Significantly improves adhesion strength through a smooth interface between the coating and carbide substrate. l Suppresses abnormal damage such as chipping and adhesion. Stable machining is achieved in various situations.

l Optimised coating composition according to application. Achieves stable machining regardless of the work material.

l Next-level high strength and high hardness coating is achieved. Achieves long, stable tool life even in high-efficiency machining.

l Significantly improves chipping resistance by improving coating adhesion strength. Stable machining is realised even under high load conditions.

Applicable Grades For steel turning For stainless steel turning For cast iron turning For Milling

Applicable Grades For stainless steel turning For exotic alloy turning For small lathes For Milling

AC8015P, AC8025P, AC8035P AC6020M, AC6030M AC4010K, AC4015K ACP2000, ACK2000

AC6040M AC5015S, AC5025S AC1030U AC2500, ACP3000, ACK3000

Brilliant Coat

PVD

Brilliant Coat provides excellent lubricity for higher quality machining.

Work Material: STKM13A Insert: CNMG120408NLU Cutting Conditions: vc: 100 m/min f: 0,15 mm/rev ap: 1,0 mm, wet

l PVD coating with excellent wear resistance and lubricity. l Suppresses reactions with work material and realises beautiful machined surfaces.

Brilliant Coat

Conventional Coating Applicable Grades For steel turning

T1500Z

AURORA Coat

(DLC : Diamond Like Carbon) PVD Using our proprietary PVD process tech nology, we have developed a hydrogen-free DLC coating that is extremely hard and smooth.PVD Comparison of Cutting Edge Adhesion After Cutting ADC12 Adhesion of Aluminium

AURORA Coat l Second only to diamond in terms of hardness, this smooth coating has a low coefficient of friction and provides excellent adhesion resistance to deliver better-quality machined surfaces. l Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper alloys, resins, and more.

Work Material : ADC12 Cutting Conditions: vc : 300 m/min f t : 0,15 mm/t ap= ae : 5mm, dry

Uncoated Applicable Grades For Milling DL1000, DL2000 For Endmilling DL1000, DL1200 For Drilling DL1300, DL1500

Coated Carbide

CVD Coating Series Characteristic Values For Turning (CVD) Class

Hardness (HRA)

TRS (GPa)

Coating Type

Coating Thickness (μm)

Characteristics

Old Grades

AC810P

91,0

2,2

Super FF Coat

A P10 grade with excellent wear resistance that features stability and longer tool life. Utilises a special carbide substrate with Super FF Coat for high to medium speed cutting.

AC700G

AC8015P

91,0

2,3

Absotech

For high-speed and high-efficiency machining of steel. Crystal orientation control technology is used to drastically suppress the advancement of crater wear, achieving long, stable tool life during highspeed and high-feed cutting.

AC810P

AC820P

90,1

2,2

Super FF Coat

A P20 grade that features stability and longer tool life. Employs special carbide substrate and Super FF Coat to improve on P20 wear and fracture resistance.

AC2000

AC8025P

90,1

2,3

Absotech

A P20 grade that drastically reduces the occurrence of abnormal damage and achieves long and stable tool life by employing a special carbide substrate and the new Absotech Platinum coating.

AC820P

AC830P

89,4

2,6

Super FF Coat

Stable long-life grade employs special tough, carbide substrate and Super FF Coat. Improves on P30 grade fracture resistance and approaches P20 grade in terms of wear resistance.

AC3000

AC8035P

89,4

2,6

Absotech

For interrupted machining of steel. Coating layer tensile stress removal technology greatly improves fracture resistance and achieves long, stable tool life during heavy interrupted cutting.

AC830P

AC610M

91,0

2,2

Super FF Coat

A high efficiency M10 grade featuring improved wear resistance during stainless steel cutting. Employs special, ultra-hard substrate and thin Super FF Coat.

AC6020M

90,1

2,3

Absotech

AC6030M

89,5

2,7

Absotech

AC630M

89,5

2,7

Super FF Coat

A general purpose grade featuring improved wear and fracture resistance during stainless steel cutting. Utilises a special tough carbide substrate with a thin Super FF Coat.

AC405K

92,0

2,4

Super FF Coat

Employs an ultra-hard substrate and ultra-hard Super FF Coat to provide excellent resistance to wear and plastic deformation. Suitable for highspeed continuous cutting of cast iron.

91,1

2,5

Absotech

AC4015K

91,1

2,5

Absotech

AC415K

91,1

2,5

Super FF Coat

AC420K

91,1

2,5

Super FF Coat

Grade

Hardness (HRA)

TRS (GPa)

Coating Type

Coating Thickness (μm)

ACP100

89,3

3,1

Super FF Coat

ACP2000

89,5

3,2

Absotech

For high-speed machining of steel. Stable long tool life with high-speed machining is realized by adopting a tough carbide substrate and a new coating with excellent thermal crack resistance.

ACP100

ACM200

89,8

3,4

Super FF Coat

A grade ideal for hardened steel machining that provides excellent wear and heat resistance by employing a newly-developed ultra-hard carbide and Super FF Coat.

AC230

ACK100

92,0

2,4

Super FF Coat

A grade that employs a high-strength carbide substrate and Super FF Coat to provide excellent wear resistance in high-speed milling.

ACK200

91,7

2,5

Super FF Coat

A grade that employs a tough carbide substrate and thin-layer Super FF Coat to provide superior thermal crack and wear resistance for high-speed milling.

91,7

3,1

Absotech

New

AC4010K New

An M20 grade that maintains wear resistance in stainless steel machining while drastically reducing the occurrence of abnormal damage by employing a special carbide substrate and the new Absotech Platinum coating. The first recommended grade for general machining of stainless steel that drastically reduces the occurrence of abnormal damage in stainless steel machining and achieves long and stable tool life by employing a new coating: Absotech Platinum.

1st recommended grade for turning grey cast iron. For high-speed cast iron milling. New thick coating realizes stable long tool life even with ultra-high-speed machining of grey cast iron at vc = 700 m/min. 1st recommended grade for turning ductile cast iron. New high-adhesion, high-strength coating realises high wear resistance and chipping resistance for stable long tool life over a wide range of cutting conditions. Employs a special dedicated ultra-hard substrate that is also suitable for interrupted cutting and ultra-hard Super FF Coat to provide stability and long tool life in a wide range of processes. First recommended grade for cast iron turning. A new, extremely versatile grade that can be used for rough, interrupted cutting of ductile and grey cast iron. Employs special, ultra-hard carbide substrate and Super FF Coat to provide stability and long tool life.

Grades

Grade

— AC610M AC630M AC304

AC410K AC405K AC415K AC410K AC700G

For Milling (CVD) Class

New

ACK2000

Characteristics A grade that employs a tough carbide substrate and thin-layer Super FF Coat to provide superior thermal crack and wear resistance in high-speed milling of steel.

For high-speed cast iron milling. Stable long tool life with high-speed machining is realized by adopting a tough carbide substrate and a new coating with excellent thermal resistance.

Old Grades

AC230

—

AC211 ACK100 ACK200

Coated Carbide

PVD Coating Series

Characteristic Values For Turning (PVD) Class

Grade

Hardness (HRA)

TRS (GPa)

Coating Type

Coating Thickness (μm)

92,0

2,2

Brilliant Coat*

Brilliant Coat* PVD coating gives excellent lubricity for higher quality machining. General-purpose coated cermet grade that can maintain highquality machined surfaces and also gives excellent wear resistance.

91,3

2,4

ZX Coat

An ultra-reliable coating grade with tough cermet substrate.

For interrupted and general steel cutting. Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers, coupled with a fine-grained super tough substrate for excellent fracture resistance.

ACZ310

AC530U

T1500Z

Grades

(Cermet)

T3000Z

(Cermet)

AC530U

91,4

3,3

Super ZX Coat

Old Grades

T2000Z —

AC6040M

91,6

3,8

Absotech

The first recommended grade for interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks to the excellent adhesion and peel-off resistance of the new Absotech Bronze PVD coating, as well as the improved fracture resistance of the exclusive ultra-hard carbide substrate.

AC530U

91,4

3,3

Super ZX Coat

Heavy interrupted machining and stainless steel machining. Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers, coupled with a fine-grained super tough substrate for excellent fracture resistance.

ACZ310

AC510U

92,6

2,6

Super ZX Coat

Finishing to medium cutting of exotic alloys. Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. Superior wear and heat resistance, and stable, long tool life.

EH510Z EH10Z

AC5015S

92,7

3,2

Absotech

The first recommended grade for turning exotic alloy. Adopts a carbide substrate with excellent thermal resistance and a new coating with excellent wear resistance and chipping resistance, realizing stable long tool life over a wide range of cutting conditions.

AC510U

AC520U

91,7

3,0

Super ZX Coat

Medium to rough cutting of exotic alloys. Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. Superior wear and heat resistance, and stable, long tool life even in interrupted cutting.

EH520Z EH20Z

91,8

3,6

Absotech

For partially interrupted to interrupted machining of exotic alloy. Adopts a carbide substrate with excellent fracture resistance and a new coating with excellent wear resistance and chipping resistance, realizing stable long tool life with unstable cutting conditions.

AC520U

For hardenend steel. Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers, coupled with an ultra-hard substrate for excellent wear resistance.

—

New

AC5025S

Small Product Machining

Characteristics

AC503U

93,2

1,7

Super ZX Coat

ACZ150

91,4

3,3

ZX Coat

For small tools, and high-precision finishing to general finishing applications. TiN ultra-thin coating and fine-grained, super tough substrate combine to give good edge sharpness and superior cut finish.

—

AC1030U

91,6

3,8

Absotech

For precision machining that supports a wide range of work materials. Employs the new "Absotech Bronze" coating with excellent adhesion and peel-off resistance to deliver excellent machined surface quality with improvements in cutting edge quality and superb stability.

—

Hardness (HRA)

TRS (GPa)

Characteristics

Old Grades

For Milling (PVD) Class

Grade New

Main Coating Coating Thickness Components (μm)

General purpose grade supporting steel, stainless steel and cast iron machining. Adopts a carbide substrate with excellent fracture resistance and wear resistance, plus a new coating with wear and chipping resistance, realizing stable long tool life with various work material grades. For general machining of general and die steel. Employs PVD coating consisting of multiple nanometre-thin layers. A general grade that achieves a good balance between fracture resistance and wear resistance when combined with an exclusive tough substrate. For interrupted machining and stainless steel machining. Employs PVD coating consisting of multiple nanometre-thin layers. Provides excellent fracture resistance when combined with an ultra-tough substrate. 1st recommended grade for milling steel. Carbide substrate with excellent thermal crack resistance, plus a new coating with excellent wear and chipping resistance, realizes stable long tool life over a wide range of cutting conditions.

ACU2500

91,6

3,8

Absotech

ACP200

89,5

3,2

Super ZX Coat

ACP300

89,3

3,1

Super ZX Coat

ACP3000

89,5

3,2

Absotech

ACM100

91,4

3,3

Super ZX Coat

A grade that provides excellent wear resistance by employing an ultra-hard fine-grained carbide and New Super ZX Coating.

ACZ310

ACM300

89,8

3,4

Super ZX Coat

The first recommended grade for stainless steel machining that achieves a good balance between wear resistance and fracture resistance by employing a newly-developed ultra-hard carbide and New Super ZX Coating.

—

ACK300

91,4

3,3

Super ZX Coat

General-purpose grade with an excellent balance of wear and fracture resistance.

ACZ310

1st recommended grade for milling cast iron. Adopts a high thermal conductivity carbide substrate and a new coating with excellent wear and chipping resistance, realizing stable long tool life over a wide range of cast iron machining operations.

ACK300

0,5

For milling non-ferrous metal, utilizing DLC coat with a low coefficient of friction and excellent adhesion resistance.

—

0,5

For milling non-ferrous metal, utilizing DLC coat with a low coefficient of friction and excellent adhesion resistance.

—

New

ACK3000

91,7

3,1

DL1000

92,9

2,1

DL2000

91,6

3,8

New

Absotech AURORA Coat (DLC Coat) AURORA Coat (DLC Coat)

— ACZ330 ACZ350 ACP200 ACP300

*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.

TiC / TaC (Titanium Carbide)

Cermet

Various grades and expanded lineup of catalogue items meet a wide range of finishing needs. Lineup includes wear-resistant T1000A, general purpose T1500A, general purpose coated cermet T1500Z and tough T2500A. Significantly expanded lineup of catalogue items for a wide variety of finishing applications. Grades

Characteristics Uncoated Cermet T1000A High Speed Finishing Grade

High speed finishing grade with excellent wear resistance.

Uncoated Cermet T1500A New General Purpose Grade

General purpose cermet grade that provides both wear and fracture resistance with better qualitiy finished surfaces.

- Improved wear and fracture resistance. - Solid solution hard phase reduces reaction with steel. - Perfect for high-speed continuous finishing of steel, cast iron and powdered metal.

Uncoated Cermet T2500A

Tough grade with excellent fracture resistance and thermal crack resistance.

- Mixing hard phases of different functionality, grain size and compositions improves balance of wear and fracture resistance. - Reduces adhesion of work material for beautiful finished surfaces.

Coated Cermet T1500Z New General Purpose Grade

General purpose coated cermet grade that employs new Brillant Coat* PVD coating with excellent lubricity.

- Excellent wear resistance provides long tool life. - Reduces adhesion of work material for beautiful finished surfaces.

- Fine, uniform grain structure greatly improves toughness - Improves thermal crack resistance due to the high thermal conductivity and realizes long stable tool life.

Characteristic Values For Turning Class

Hardness (HRA)

TRS (GPa)

Coating Type

Coating Thickness (μm)

Characteristics

Old Grades

T1000A

93,3

1,8

—

Uncoated cermet grade with excellent wear resistance that provides good cost efficiency. Demonstrates excellent wear resistance in continuous finishing applications, and stable finishing of cast iron and sintered alloy as well as steel.

T110A

T1500A

92,0

2,2

—

A general purpose grade that employs a substrate with improved balance of fracture and wear resistance to deliver superior finished surfaces in a wide variety of cutting conditions.

T1200A

T2500A

91,8

2,4

—

T1500Z

92,0

2,2

PVD Brilliant Coat*

T3000Z

91,3

2,4

PVD ZX Coat

An ultra-reliable coated grade with tough cermet substrate.

T1000A

93,3

1,8

—

Exclusive uncoated cermet grade with excellent cost efficiency suitable for cast iron finishing, which requires high hardness.

Hardness (HRA)

TRS (GPa)

Coating Type

Coating Thickness (μm)

T1500A

92,0

2,2

—

T250A

91,4

2,1

—

Grade

New

For interrupted machining of steel. Fine, uniform grain structure greatly improves toughness, realizing long tool life and excellent surface finish even with interrupted cutting. Brilliant Coat's* new PVD coating gives excellent lubricity for higher quality machining. General-purpose coated cermet grade that can maintain high-quality machined surfaces and also gives excellent wear resistance.

—

T2000Z — T110A

For Milling Class

Grade

New

Characteristics

Old Grades

—

A general-purpose grade that employs a substrate with an improved balance between fracture and wear resistance to deliver superior finished surfaces in a wide variety of cutting conditions.

T1200A

—

Tough cermet grade with enhanced crack advancement resistance.

—

T2500A

91,8

2,2

—

T4500A

91,0

2,3

—

For finishing of steel and stainless steel. Fine, uniform grain structure greatly improves toughness, realizing long tool life and excellent surface finishing. For finishing of steel and stainless steel. Tough grade with excellent fracture resistance and reduced thermal cracking.

T250A —

*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.

WC (Tungsten Carbide)

„Igetalloy“

Grades

Igetalloy carbides have a solid history and a big variety of grades to suit many different applications. They are widely used and appreciated for their superior performance. The Igetalloy line-up consists of carbide cutting tools that are available in a variety of different structures and compositions, each differing in terms of WC grain size and containing varying amounts of CO binder and TiC, TaC, and other double carbide components. The wide selection enables excellent wear resistance and toughness with a variety of work materials and cutting conditions.

For Steel

A30N

For Stainless Steel

EH510

For Cast Iron

H10E

Characteristic Values Hardness (HRA)

TRS (GPa)

Young's Modulus (GPa)

ST10P

92,1

1,9

470

4,9

6,2

ST20E

91,8

1,9

550

4,8

5,2

A30

91,3

2,1

520

—

5,2

A30N

91,2

2,2

520

—

ST40E

90,4

2,6

—

EH510

92,6

2,6

—

EH520

91,7

3,0

—

A30

91,3

2,1

520

—

5,2

A30N

91,0

2,4

—

BL130

94,3

2,9

—

93,2

1,8

600

105

6,1

4,4

92,9

2,1

650

109

6,1

4,7

EH510

92,6

2,6

—

H10E

92,3

2,0

—

EH520

91,7

3,0

—

G10E

91,1

2,2

620

105

5,7

—

92,9

2,1

650

109

6,1

4,7

H20

91,6

3,8

—

EH510

92,6

2,6

—

EH520

91,7

3,0

—

New

Thermal Conductivity Compressive Strength Linear-Thermal Expansion Coefficient (X 10-6/°C) (W/m·°C) (GPa)

Grade

Application

CBN (Cubic Boron Nitride)

SUMIBORON

High hardness and heat resistance for cutting high hardness steel and hard cast iron. Long tool life with high-speed finishing of grey cast iron.

Grades

In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered tool - SUMIBORON. The main component in SUMIBORON is Cubic Boron Nitride with a special ceramic binder sintered under super high pressure and temperature. As compared to other conventional tool materials, CBN has higher hardness and excellent heat resistance. With these distinct characteristics, SUMIBORON can perform machining of hardened steel, high hardness cast iron and exotic metals where previously only grinding was done. Furthermore, excellent efficiency and longer tool life can also be achieved from high speed machining of cast irons.

Characteristics Classifications

Structure

CBN Content Hardness (GPa)

Grades

Application

Characteristics

NCB100

Containing no binder, the nano-to sub-micron Cast Iron, Titanium CBN particles have a directly bonded structure. Alloy, Pure Titanium, The high hardness and thermal conductivity Co-Cr-Alloy, Cemented make it highly efficient with a long tool life when Carbide, Cermet machining exotic alloys such as titanium alloys and Co-Cr alloys.

Mainly CBN grains fused together

BN700 BN7000 BN7500 BNS800

Carbide, Chilled cast iron, Ni-Hard cast iron,Heat-resistant alloy, Cast iron Sintered ferrous alloy

High carbon content. Structure consists of strongly fused CBN grains. Suited to cutting cast iron, heat-resistant alloy, ultra-hard alloy, and other hard materials.

Mainly CBN grains held together with a binder

BN1000, BN2000, BN350 BNX10, BNX20, BNX25 BN500, BN2010, BN2020 BNC300, BNC100, BNC160 BNC200, BNC500

Alloy steel, Case hardened steel, Carbon tool steels, Bearing steel, Die steel, Ductile cast iron

CBN grains are fused together strongly with a special ceramic binder. Strong CBN binding force gives superior wear resistance and toughness when cutting hardened steel and cast iron.

High

Purely CBN particles, firmly bonded

Low

Grade Range Map Class

Application

High-speed Cutting

Classification

—

Finishing – Light Cutting H01

Medium Cutting H10

H20

Rough – Heavy Cutting H30

BNC2010 BNC2020

Coated SUMIBORON

BNC100

BNC300

BNC160 BNC200

BN1000 Uncoated SUMIBORON

BN2000

Sintered Components

BNX10 Classification

—

BNX25,BN350

K20

K30

BN7500

Uncoated SUMIBORON

Classification

BNX20

BN7000 —

Coated SUMIBORON

K01

K10

BNC500* New

NCB100 BN500

Uncoated SUMIBORON

BN7000 BNS800

Classification

— New

Uncoated SUMIBORON

S01

S10

S20

S30

NCB100 BN7000 BNS800

* Dedicated for Ductile Cast Iron.

CBN (Cubic Boron Nitride)

SUMIBORON Characteristic Values

Sintered Components

Grades

Class

Binder

BNC2010

TiCN

50–55

30–32

multi1,10–1,20 TiCN layered

1,5

Improves the wear resistance of coating and substrate and stably achieves excellent surface roughness.

BNC2020

TiN

70–75

34–36

multi1,20–1,30 TiAlN layered

1,5

Provides long tool life in general and high-efficincy cutting thanks to tough substrate coated with a highly wear-resistant and highly adhesive layer.

BNC100

TiN

40–45

29–32

1,05–1,15

Highly wear resistant coating makes this grade suited for high speed finishing.

BNC160

TiN

60–65

31–33

1,10–1,20 TiAlN/TiCN

Stable, high precision finishing of hardened steel.

BNC200

TiN

65–70

34–36

1,15–1,25 TiAlN/TiCN

Tough substrate with high wear resistant coating provide longer tool life.

BNC300

TiN

60–65

33–35

1,15–1,25

TiAlN

Suited for finishing when there is a combination of continuous and interrupted cutting.

BNX10

TiCN

40–45

27–31

0,80–0,90 ̶

Optimum wear resistance. Suited to continuous, high-speed cutting.

BN1000

TiCN

40–45

27–31

0,90–1,00 ̶

Ultimate wear and fracture resistance. Suited to high-speed cutting.

BNX20

TiN

55–60

31–33

0,95–1,10 ̶

Crater resistant grade, suitable for high efficiency cutting under high temperature conditions.

BNX25

TiN

65–70

29–31

1,00–1,10 ̶

Excellent fracture resistance during high speed cutting. Suited to high speed interrupted cutting of hardened steel.

BN2000

TiN

50–55

31–34

1,05–1,15 ̶

A general purpose grade for hardened steel that provides a high degree of fracture and wear resistance.

BN350

TiN

60–65

33–35

1,20–1,30 ̶

High cutting edge strength. suited to heavy interrupted cutting.

BN7500

Co Compound

90–95

41–44

1,40–1,50 ̶

Maintains optimum cutting edge sharpness. Suited for finishing of sintered alloy.

BN700

Co Compound

90–95

40–43

1,20–1,30 ̶

Maintains good wear and fracture resistance in rough cutting of sintered components.

BN7000

Co Compound

90–95

41–44

1,30–1,40 ̶

Improved wear and fracture resistance in rough cutting of sintered components.

BN700

Co Compound

90–95

40–43

1,20–1,30 ̶

Maintains good wear and fracture resistance in rough cutting of cast iron and exotic alloy.

BN7000

Co Compound

90–95

41–44

1,30–1,40 ̶

Improved wear and fracture resistance in rough cutting of cast iron and exotic alloy.

BNS800

Al Alloy

85–90

39–42

0,95–1,10 ̶

100% solid CBN structure with good thermal impact resistance.

BNC500

TiC

60–65

32–34

1,00–1,10

TiAlN

Substrate with excellent wear resistance and coating makes this grade suited for hard-to-cut cast iron.

–

100

–0,5

51–54

1,8–1,9

–

Achieves high-efficiency, improved machining accuracy and long tool life in machining of exotic alloys such as titanium alloy and Co-Cr alloys.

New

NCB100

Carbon Content Grain Size Hardness HV Main Coating Coating Thickness TRS (GPa) (μm) (%) (GPa) Components (µm)

Grade

TiAlN

Characteristics

PCD (Polycrystalline Diamond)

SUMIDIA

Excellent wear resistance, longer tool life, and high-speed, high-efficiency, high-precision cutting of non-ferrous metals and non-metals.

SUMIDIA Binderless uses nano-polycrystalline diamond for the cutting edge, demonstrating excellent wear resistance and fracture resistance. In particular, it achieves extended tool life and machining accuracy superior to conventional polycrystalline diamond when machining hard brittle materials such as cemented carbides.

Grades

SUMIDIA is a polycrystalline diamond material made from sintered diamond powder that was first created using our proprietary technology in 1978. SUMIDIA's superior wear resistance achieves longer tool life, high speed, high efficiency and high precision in non-metal cutting and non-ferrous metal applications including aluminium, copper, magnesium and zinc alloys.

Features Diamond particles on the order of submicrons to several dozen microns, sintered at high density. Structure

SUMIDIA Binderless

SUMIDIA

NPD10

DA1000

0,1μm

DA150

5μm

Diamond particles

DA90

5μm

Black areas in image are diamond particles.

Grade Range Map Class

Series

Finishing – Light Cutting 01

Classification

Brittle Materials

SUMIDIA Binderless

Medium Cutting

Rough – Heavy Cutting

N20

N30

NPD10 DA90

SUMIDIA N01

Classification

N02

DA1000 SUMIDIA

DA150 DA90

Characteristic Values Carbon Content Grain Size Hardness HV TRS (GPa) (%) (μm) (GPa)

Class

Grade

Binder

Characteristics

Brittle Materials

NPD10

100

<=0,05

120–130

≈ 3,15

100% diamond that directly binds nano-order diamond particles with high strength. Demonstrates optimum wear and fracture resistance as well as the best edge sharpness.

DA1000

90–95

–0,5

110–120

≈ 2,60

High density sintered material made of ultra-fine diamond particles that demonstrates optimum wear and fracture resistance, and edge sharpness.

DA150

85–90

100–120

≈ 1,95

Sintered material made of fine diamond particles that provides a good balance of workability and wear resistance.

DA90

90–95

50–65

≈ 1,10

Coarse sintered diamond particles, with high diamond content for excellent wear resistance.

PCD (Polycrystalline Diamond)

SUMIDIA Binderless

Grades

SUMIDIA Binderless Series uses nano-polycrystalline diamond for the cutting edge and demonstrates excellent wear and fracture resistance compared to conventional sintered diamond tools. In particular, SUMIDIA Binderless Series allows for improvements in tool life and machining precision that go far beyond conventional diamond tools in the machining of hard brittle materials, such as carbide. Excellent for High Precision Machining of Carbide

Nano-polycrystalline diamond with excellent wear resistance achieves high precision machining of carbide.

Maintains Superior Dimensional Tolerances Over Many Hours

Greatly reduces the number of tool replacemets compared to conventional diamond tools and increases work efficiency while reducing total costs.

Suitable for Hard Brittle Material Machining

Hard brittle materials (such as ceramics) that could only be ground before can now be cut.

Characteristics Comparison of Structure Nano-Polycrystalline Diamond SEM Structure

Hardness

Conventional PCD SEM Structure

Nano-Polycrystalline Diamond

No anisotropy and ultra-hard

Single-crystal Diamond

Hardness depends on face orientation

Conventional PCD Load 4,9N 0

Diamond Particles (30–50 nm)

Diamond Particles (1–10 μm)

100

150

Knoop Hardness (GPa)

Application (Carbide Machining) Hardness < 88HRA

Hardness ≥ 88HRA 0,20

Depth of Cut ap (mm)

Depth of C ut ap (mm)

0,20 0,15 0,10 0,05

0,05

0,10

0,15

0,15 0,10 0,05

0,15

Feed Rate f (mm/rev)

Work Material

B10

0,10

0,15

Feed Rate f (mm/rev)

Recommended Cutting Conditions (Carbide Machining) Classification

0,05

Coolant: Dry

Min. - Optimum - Max.

Cutting Conditions

Hardness (HRA)

SEH Grade

Cutting Speed vc (m/min)

Feed Rate f (mm/rev)

Depth of Cut ap (mm/rev)

VM VC

70 60 50

83–87

G7 G6

5–20–30

0,03–0,10–0,20

VM VC

≥ 88

G5 G2

5–15–30

0,03–0,05–0,07

0,03–0,10–0,20

Grade Comparison Chart Coated Carbide (CVD)

Application

Class

Grade

P05

MC6015 T9105 UE6110 T9115

P20

AC8025P AC820P

MC6025 T9115 UE6020 T9125

P40

Turning

UH6400 T9135 T6130

AC8015P AC810P

AC8035P AC830P AC6030M AC630M AC8035P AC830P AC6030M AC630M

CA510 CA515 CA5515

TP1501 TP1500 TP2501 TP2500

WALTER

ISCAR

WPP05S IC8005 WPP05 IC8150 WPP01 IC428 IC5100 WPP10S IC8150 WPP10 IC8250 IC9015 IC8150 WPP20S IC8250 WPP20 IC8350 IC9015

Taegu Tec TT8105 TT8115

CP7

TT5100 TT8125

CP7

TP3500

WPP30S IC8350 WPP30 IC8025

TT7100 TT8135

CA530 CA5535

GC4335 KCP40 GX30 GM8035 GC4235 KCP40B TP3500 GC30

IC8350 IC8025

TT7100

GC2015 GC1515 KCM15 S05F

IC6015 IC8025 IC8150 IC8250 IC5820

TT9215

M10 S10

AC610M AC6020M

MC7015 US905 T9115 US7020

CA6515

HS9105

M20 S20

AC6020M AC6030M AC610M

MC7025 T6120 US7020 T9125

CA6525

HG8025 GC2025 GC1515 KCM25

TP2501 TP2500 TM2000

IC6015 IC6025 IC8350

TT5100 TT9225

MC7025 T6130 US735

CA6535

GM8035 GC2035 KCM35 GX30 GC235 KC9240 GM25

TP3500 TM4000

IC6025

TT9235

GC235 GC2035 HG3305 GC3005 KCK05 HX3505 GC3205 GC3210 HX3305 HG3305 HG3315 GC3005 HX3515 GC3210 KCK15 HG8010 GC4305 TH315 ATH10E

TM4000

M30 M40

AC6030M AC630M AC8035P AC830P AC6040M AC630M AC4010K AC405K

US735

TT7800

MC5005 UC5105 T5105 UC5115

CA310 CA4505 CA4010

K10

AC4010K AC4015K AC405K AC415K

MC5005 MC5015 MC5020 UC5105 UC5115

T515 T5105 T5115 T5125

CA315 CA4505 CA4515 CA4115

K20

AC4015K AC415K AC420K AC425K

MC5015 T5125 UC5115 T9125 UE6110

CA320 CA4515 CA4120 CA4115

P10

ACP2000 ACP100

FH7020 T3130 F7030 MV1020 T3030

GC4220 KC930M MP1500 WKP25 GC4230 KC935M MP2500 WKP25S WPP35G GC3040 WKP35S

P20

ACP2000

F7030

P30

ACP2000

F7030

GC2040 KCPM20 GC4240 KCPK30 KCMP30

M10

ACM100

M20

ACM200

K05

M30

F7030

T3130

CA6535

HX3315 GC3215 KCK15 HG3315 GC4325 KCK20 HG8025

GX2160 GC2040 AX2040

F7030

K10

ACK2000 ACK100 ACK200

K20

ACK2000 ACK200

MV1020 MC5020 T1115 F5010 F5020

NTK

Grades

MC6035 T9125 UE6035 T9135 T6130

GC4305 HG8010 GC4215 KCP10 GC4315 KCP10B GC4315 CA025P HG8025 GC4225 KCP25 CA525 GM8020 GC4325 KCP25B GC1515 GC2025 CA025P GC4325 KCP30 CA525 GM25 GC4335 KCP30B CA530 GC4235

P10

P30

Milling

Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal SECO Tools Hitachi Japan AC8015P CA510 GC4305 KCP05 TP0501 UE6105 T9105 HG8010 KCP05B CA5505 GC4205 KC9105 TP0500 AC810P

TK1000 TK1001

WAK10 IC5005 WKK10S

TT7005 TT7505

CP1

TK1000 TK1001

WAK10 IC5005 WAK20 IC5010 WKK10S IC5100 WKK20S

TT7015

CP1

TK2000 TK2001

WAK20 IC5010 WAK30 IC8150 WKK20S

TT7015

IC4100 IC4050 IC520M DT7150 IC5400

TT7080 TT7515 TT9300 TT7400 TT7800

MS2500 WKP35S

TT7800

KC994M

IC5820

TT7800

KCK15

IC5100

TT7515

GC3330 IC5100 GC3220 KC915M DT7150 CA420M GX2120 GC3225 KC930M MK1500 WAK15 WKP25S IC4010 GC3020 KC935M IC4050 GC3040 IC4100

TT6800 TT7080

Coated Carbide (PVD) Application

Class

Grade

P05

Turning

P10

P20

SECO Tools WALTER Sumitomo Electric Mitsubishi Tungaloy Kyocera MitsubishiHitachi Sandvik Kennametal Japan AH710 PR915 ACZ150 AH110 PR1005

AC1030U ACZ150 AC5025S AC520U AC1030U AC5025S AC520U AC530U

P30

AC1030U AC530U

P40

AC1030U

ISCAR

Taegu Tec

VP15TF AH120 MS6015 AH725

PR930 PR1215 PR1225

VP15TF AH120 VP20RT AH725 AH3135

PR1225 PR1425

IP2000

GC15 GC1125 KCU25

IC807 IC808 IC810

TT9080

VP15TF AH120 VP20RT AH725 SH730

PR1425 PR1525 PR1535

IP3000 CY250

GC1125

TT8020 TT8080 TT9080

PR660

IP3000

GC4335 GC4235

IC328 IC330 IC830 IC928

IC807

IC830

NTK

TM1 VM4 DT4 DM4 TM1 TM4 VM1 QM3 DM4 QM3

TT8020 TT8080

B11

Grade Comparison Chart Coated Carbide (PVD) Application

Class

Grade

Grades

M10 S10

KC5510 KCU10

KC5525 KCU25 KC5025

ISCAR

Taegu Tec

TS2000

IC807 IC808 IC907 IC908

TT5080 TT3010

TM1 VM1 DT4 DM4 ZM3 ST4

TS2500

IC330 IC806 WSM20 IC808 WSM20S IC830 IC908 IC928

TT9080 TT9020 TT3020

DT4 DM4 ZM3 QM3 TM4 ST4

IC328 WSM30 IC330 WSM30S IC830 IC840 IC882

TT8020 TT8080 TT9080

QM3 TM4 DT4 DM4

MP7035 VP15TF AH645 MS6015

PR1125 PR1535

GX30

IC830 IC928

TT8020 TT8080

K10

ACZ150 AC1030U AC510U

VP10RT AH110 AH120

PR905

IC810

TT6080

K20

ACZ150 AC1030U AC510U AC530U

HX3305 HG3305 HG3315 HX3515 GC15 HG8010 TH315 ATH10E

VP10RT VP20RT AH120 VP15TF

PR905

K30

AC1030U AC530U

VP15TF AH110 VP20RT AH120 AH725

M40

GC1125

P10

ACU2500 ACP200

VP15TF AH120 MP6120 AH725

PR930 PR1225

P20

ACP3000 ACU2500 ACP200 ACP300

PN215 PN15M JP4005 JP4105 JP4115 JP4120 GX2140

VP15TF VP20RT MP6120 MP6130

PR1525 PR1225 PR1230 PR830

JP4020 JP4120 JS4045

P30

ACP3000 ACU2500 ACP200 ACP300

AH3035 VP15TF AH3135 VP30RT AH120 MP6130 AH130 AH140 AH725

P40

ACP3000 ACU2500 ACP300

VP30RT AH140

M10 S10

ACM100 ACU2500 ACK300 ACP300

MP9120 VP15TF VP10RT

AH110 AH120 AH330 AH725

M20

ACM300 ACU2500 ACP300

MP7130 MP9120 MP9130 UP20M VP15TF VP20RT

M30

ACM300

MP7130 MP7140 MP9130 VP15TF

M40

ACM300

MP7140 VP15TF AH140 VP30RT

K05

ACK3000

AH110

K10

ACK3000 ACU2500 ACK3000 ACU2500 ACK300

AH110 AH120

K30

ACK3000 ACU2500 ACK300

AH9030 AH120 AH725 AH3135

PR1525 PR1535 PR1230

JX1020 CY9020 JP4020 JP4120 PN08M PN215

AH120 AH130 AH725 AH3135 AH6030

PR1025 PR1225 PR1525

JP4120 JS1025 JX1015 CY150 CY15

AH130 AH140 AH330 AH725 AH3135

PR1525 PR1535

VP20RT AH120 VP15TF AH9030 AH725 AH110 VP15TF AH120 VP20RT AH330 GH110 GH130

PR1535

PR905 PR1210

TT6080

DM4 QM3

IC807 IC903

TT2510 TT7080

TM1 DT4 DM4

IC807 MP3000 WSM20 IC808 F30M WSM20S IC810 IC380 IC330

TT7080 TT9030 TT9080

TM1 TM4 DT4 DM4

IC328 IC330 IC380 IC830 IC928

TT8080 TT8020

DM4 TM4 ZM3

IC830

TT8020 TT8080

IC830 IC908 IC910 IC928 T250M KC715M T350M F25M

GC1010 GC1025

JD4045 JS4060 KC725M JX1045 GC1030 KC730M MM4500 WSM35 JX1060 GC1130 KC735M F40M WSP45 CY150 GC2030 KC7140 WSP45S CY250 KCU40 PTH30E JS4060 JM4160 PTH40H

PR1025 PR1225

NTK

WSM01 WSM10 WSM10S

PR1125 PR1525 PR1535

K20

B12

AC5025S AC6040M AC520U AC530U AC1030U AC6040M AC530U AC1030U

Tools WALTER Kennametal SECO Japan

MP7035 AH630 VP15TF AH645 VP20MF AH725

M30

Milling

Turning

M20 S20

Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Hitachi PR005S PR015S AC5015S MP9005 AH110 IP050S PR915 AC5025S MP9015 AH710 PR1025 IP100S GC1105 VP15TF AH725 AC510U PR1215 JP9105 GC1115 VP05RT AH905 AC520U PR1225 JP9115 VP10RT AH8005 PR1305 ACZ150 PR1310 PR015S MP9015 PR915 AC520U MP9025 AH630 PR930 GC15 AC1030U VP15TF AH120 PR1025 IP100S GC1115 PR1125 HS9115 VP20RT AH725 AC5015S GC1125 VP20MF AH8015 PR1215 AC5025S PR1225 UP20M PR1325

IC807 IC808 IC903 IC907 IC908

GC1025 GC1030 KC522M GC1130

TM1 DT4 DM4 ZM3

IC330 IC808 WSM35 IC830 KC730M F25M WSM35S IC840 KC525M F30M T350M WXM35 IC882 IC908 IC928 IC328 JX045 KC725M F30M WSM35 IC330 JM4160 GC2030 KC7140 F40M WSM35S IC830 PTH30E GC1040 KCU40 MM4500 WXM35 IC840 IC882 GX30 IC830 JM4160 IC928 PTH40H

TT8020 TT8080

IC810

TT6080 TT7080

IC808 IC810 IC830 IC830 IC810 IC908 IC910 IC928 IC950

TT6080 TT7515

TH303 TH308 ATH80D

PR905 PR1210 PR1510

JP4020 K15W JP4120 K20D PTH13S K20W

PR1510 PR1210

JS4045 JX1045 CY150 CY250

GC1010 GC1020 GC1025 GC1030 GC1130

MK3000 WKK25 T150M KC510M KC520M MK2050 KC525M MH1000 KCU40

TT9080 TT9030

DT4 DM4 ZM3

TT8020 TT8080 TT9080

DT4 DM4 ZM3

TT6080

DM4

Grade Comparison Chart Cermet Application

Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal Hitachi

TN30 PV30* TN60 TN6010 TN610 PV710 PV7005* PV7010* TN60 TN6020 TN620 PV60* TN90 PV7020* PV7025* PV720

P10

T1500Z* T1000A T1500A

AP25N* NX2525 NX3035 VP25N*

GT720* GT9530* J9530* NS520

P20

T1500Z* T3000Z* T1500A T2500A

AP25N* NX2525 NX3035 MP3025*

NS530 GT530* NS730 AT9530* NS9530 GT9530* GT730*

P30

T2500A T3000Z*

TN620 MX2525 NS9530 MP3025* GT9530* PV7025* VP45N AT9530* PV90* PV720

K10

T1000A

GT720* PV30* AP25N* GT9530* TN610 VP25N* NS9530 TN6010 CH550 NX2525 J9530* PV710 NS520 PV7005* PV7010*

P30

T2500A T250A T4500A

NX2525 MX3030 NS540 NX4545 NS740 VP45N*

CZ25* CH550

KT125 CT5015 HTX KT1120

CZ25* CH550

GC1525*

Dijet

Tools Valenite SECO Japan WALTER

LN10 CX50

VC605

KT6215 KT315* CX50 KT175 CX75 KT5020*

VC610

ISCAR

IC20N IC30N IC520N

CM CMP C15M TP1020

IC20N IC30N IC520N IC530N

C15M

IC30N

Grades

Turning

Class

CX90 CX99

Milling

TN30

CT5015 KT125 HTX

MZ1000* TN90 MZ2000* TC60M MZ3000* CT530 TN100M CH7030 CH7035

LN10 CX50

VC605

KT530M* KTPK20* CX90

VC630

* denotes coated cermet

Uncoated Carbide Class

Grade

Sumitomo Electric

P10

ST10P

P20

ST20E

P30

A30 A30N

P40

ST40E

M10

EH510

M20

EH520

M30

Mitsubishi

Tungaloy

Kyocera

Hitachi

Sandvik

Kennametal

Dijet

SECO Tools Japan

ISCAR

TH10

WS10

S1P

UTi20T

KS20

EX35

SMA

UTi20T

KS15F UX30

EX35 EX40

SM30

DX30

TX40

EX45

SR30

TH10

EX35 WA10B

H10A

KU10 K313 K68 KYSM10

UMN

890

IC07 IC08 IC20

UTi20T

KS20

EX35

H13A

K313 K68

DX25 UMS

HX 883

A30 A30N

IC07 IC08 IC20

UTi20T

UX30

K01

H2 H1

HTi05T

KS05F

K10

H1 EH510

HTi10

TH10

KW10 GW15

WH10

H13A

K20

G10E EH520

UTi20T

KS15F KS20

GW25

WH20

H13A

K30

G10E

UTi20T

EH510 EH520

RT9005 RT9010 MT9015 TF15

S10 S20

Fine-grained Carbide

PW30

K125M

H10F SM30 WH01 WH05

WH30 TH10 KS05F KS15F KS20

SRT

SW05 SW10 SW25 KW10 GW15

WH10

H10A H10F H13A

NM25

N6F H10F

IC70 IC50M IC54 IC28 IC54 IC28

SRT

UMS UM40 KU10 K68 K313 K115M KU10 K313 K68 K115M K110M KY3500 KMF KY3500 KYHS10

IC28

KG03

IS8

KG10 KT9 CR1

890

IC20 IS8

KT9 KG20 CR1

890 883 HX

IC20 IS8

KY3500

KG30

883

KU10 K313 K68 KMF K110M K1025 KYHS10

KG10 KG20

HX H25

IC20 IC07 IC08 IC28

FZ20 FB20

883

IC08

B13

Grade Comparision Chart CBN

Grades

Class

Grade

Sumitomo Electric

Mitsubishi

Tungaloy

Kyocera

NGK

Sandvik

Kennametal

Dijet

KB1340

JBN795

K01

NCB100 BNC500 BN7000

MB710 MB5015

BX930 BX870 BX910

KBN475 B30 KBN60M B16

CB7525 CB7925

K10

BN700 BN7000 BN7500

MB710 MB730 MB5015

BX470 BX480 BX950

KBN65B B23 KBN60M B16 KBN900

CB7925 CB7525

K20

BN700 BN7000 BNS800

MB730 MBS140 BC5030

BX470 BX480 BXC90 BX90S

KBN900

K30

BNS800

MBS140

BX90S BXC90

KB5630

S01

NCB100 BN700 BN7000

MB730 MB4020 MB4120

BX950 BX470 BX480

KB5630 KB1340

H01

BNC2010 BNC100 BN1000 BN2000 BNX10

BC8105 BC8110 MBC010 MB810 MB8110

BXM10 BX310

KBN05M B5K KBN25M B52 KBN510

H10

BNC2010 BNC2020 BNC160 BNC200 BN2000

BXM10 BX330 BX530

KBN05M KBN25M KBN525

B5K B6K B52 B36

CB7015 CB7115 CB20

KBH20 KB5610 KB5625

JBN300

CBN10,CBN150 CBN100,CBN60K CBN160C

H20

BNC2020 BNC200 BNX20

BC8110 BC8120 MBC020 MB8025 MB825 BC8120 BC8020 MBC020 MB825

BXA20 BXM20 BX360

KBN30M B36 KBN35M B40 KBN900 B6K

CB7025 CB7125 CB50

KBH20 KB5625 KB5630

JBN245

CH2540 CBN150 CBN160C

H30

BNC300 BN350 BNX25

MB835 MB8130 BC8130

BXM20 BXA20 BXC50 BX380

KBN30M KBN35M B40 KBN900

CB7525 CB7135

KB5630

Mitsubishi

Tungaloy

Kennametal

Dijet

JDA30 JDA735

JBN330

B14

Grade

Sumitomo Electric

Kyocera

Sandvik

CH0550 CBN10 CBN100 CBN60K

KB5610

N01

DA90 DA1000

MD205

DX180 DX160

KPD001

CD05 CD10

KD1400

N10

DA150 DA1000

MD205 MD220

DX140

KPD001 KPD010 KPD230

CD1810

KD1400 KD1425

N20

DA1000 DA2200

MD220 MD230

DX120 DX110

KPD230

N30

DA1000 DA2200

MD2030 MD230

DX110

KD1400 KD1425

CH3515

KD1400

SECO Tools Japan

PCD05 PCD10 JDA10 JDA715

CBN200,CBN300 CBN300P,CBN400C

CBN500

PCD Class

SECO Tools Japan

PCD05 PCD20 PCD05 PCD30 PCD30M

Indexable Inserts for Turning Negative / Positive Inserts C1–C94

Inserts

Inserts Identification Table............................................... NFE / NFB........................................................................... NGH..................................................................................... NEG / NEF.......................................................................... NEM..................................................................................... NFB / NLB........................................................................... (M) NSI................................................................................ Chipbreaker....................................................................... Chipbreaker Application Table........................................

C2–3 C4 C5 C6–7 C8 C9 C10 C11 C12–17

Negative Inserts C / 80° Diamond Type (With Hole)................................... D / 55° Diamond Type (With Hole)................................... S / Square Type (With Hole)............................................. S / Square Type (Without Hole)....................................... T / Triangle Type (With Hole)........................................... T-REX Insert...................................................................... V / 35° Diamond Type (With Hole)................................... W / Polygon Type (With Hole)..........................................

C18–26 C27–34 C35–42 C43 C44–52 C50 C53–55 C56–60

Positive Inserts C / 80° Diamond Type (With Hole)................................... D / 55° Diamond Type (With Hole)................................... R / Round Type (With Hole).............................................. S / Square Type (With Hole)............................................. S / Square Type (Without Hole)....................................... T / Triangle Type (With Hole)........................................... T / Triangle Type (Without Hole)...................................... V / 35° Diamond Type (With Hole)................................... W / Polygon Type (With Hole)..........................................

C61–67 C68–71 C72 C73–76 C77 C78–85 C86-87 C88-91 C92–93

ISO Chipbreaker for Low Carbon and General Steel Turning Chipbreaker for Hardened Steel Turning Chipbreaker for Exotic Alloys and Stainless Steel Turning Chipbreaker for Stainless Steel Turning Positive M Class Chipbreaker Chipbreaker for Steel Turning Comparison Chart Selection

Stock marking chart

l : Euro stock item

: Japan stock item p : To be replaced by new item

– : We cannot produce

Note: Stocking policy may change without prior notice, please consult our sales representative for actual stock situation.

Inserts Identification Table

M G

Inserts

Insert Shape Chart 1 Relief Angle Chart 2

Chart 1: Insert Shape Symbol

Chart 2: Relief Angle

Insert Shape

C D E F V R S T W A B K H O P L M

Angle

Symbol Relief Angle

80°

3°

75°

5°

50°

7°

15°

55° Diamond

35° Round

—

Square

90°

20°

Triangle

60°

Trigon

80°

25°

85°

30°

82°

0°

11°

Parallelogram

55° Hexagonal

120°

Octogonal

135°

Pentagonal

108°

Rectangular

90°

Rhombic

86°

Others

Hole Chip Symbol Hole Style Breaker

N R F W T Q U

Nil No One — Face Hole Both Faces With Hole

Straight hole with top end countersink (40°–60°)

With Hole

Straight hole with top end countersink (40°–60°)

Nil

Shape

Insert Type Chart 4

Chart 3: Tolerance (mm) Symbol

A F C H E G J* K* L* M* N* U*

Nose Height Inscribed Circle Thickness ± 0,005

± 0,025

± 0,005

± 0,013

± 0,025

± 0,013

± 0,025

± 0,013

± 0,025

± 0,13

± 0,005

±0,05 – ±0,15

± 0,025

± 0,013

±0,05 – ±0,15

± 0,025

±0,05 – ±0,15

± 0,025

±0,08 – ±0,2 ±0,05 – ±0,15

± 0,13

±0,08 – ±0,2 ±0,05 – ±0,15

± 0,025

±0,13 – ±0,38 ±0,08 – ±0,25

± 0,13

* Inserts with a 10° relief angle are sometimes considered as ”P” The height ”m” on sharp corner.

Chart 4: Insert Hole or Breaker

Tolerance of Nose Height (M-Class)

Hole Chip Symbol Hole Style Breaker

A M B

One Face

Nil

Both Faces

Shape

Nil With Hole

Straight Hole

With Hole

Straight hole with top end countersink (70°–90°)

With Hole

Straight hole with top end countersink (70°–90°)

Tolerance Chart 3

One Face Both Faces

Inscribed Triangle Circle

6,35 9,525 12,70 15,875 19,05 25,40 31,75

± ± ± ± ± ±

0,08 0,08 0,13 0,15 0,15 0,18 —

Square

± ± ± ± ± ± ±

0,08 0,08 0,13 0,15 0,15 0,18 0,20

80° 55° 35° Diamond Diamond Diamond

± ± ± ± ± ±

0,08 0,08 0,13 0,15 0,15 0,18

± ± ± ± ±

0,11 0,11 0,15 0,18 0,18

Round

— ± 0,16

—

Tolerance of Inscribed Circle (M-Class)

Nil

Inscribed Triangle Circle

One Face

6,35 9,525 12,70 15,875 19,05 25,40 31,75

Nil Both Faces Special

± ± ± ± ± ±

0,05 0,05 0,08 0,10 0,10 0,13 —

Square

± ± ± ± ± ± ±

0,05 0,05 0,08 0,10 0,10 0,13 0,15

80° 55° 35° Diamond Diamond Diamond

± ± ± ± ± ±

0,05 0,05 0,08 0,10 0,10 0,13 —

± ± ± ± ±

0,05 0,05 0,08 0,10 0,10 — —

— ± 0,05 — — — — —

Round

± ± ± ± ± ±

— 0,05 0,08 0,10 0,10 0,10 0,12

Inserts Identification Table

12 04 08 N - GE Insert Size Chart 5

Corner Radius Chart 7

Chip Breaker Chart 9

Feed Direction Chart 8

Chart 5: Cutting Edge Length (mm)

Chart 6: Thickness

Cutting Inscribed Cutting Inscribed Cutting Inscribed Shape Symbol Shape Symbol Shape Symbol Edge Circle Edge Circle Edge Circle

Symbol

Chart 7: Nose Radius

Thickness (mm)

Symbol

Nose Radius (mm)

3,55

3,50

07 7,7

6,35

3,8 5,56

4,97

4,30

09 9,7

7,94

4,3 6,35

1,59

003

Sharp Point 0,03

6,4

6,35

11 11,6

9,525

5,4 7,94

2,38

008

0,08

8,0

7,94

15 15,5

12,70

6,5 9,525

2,78

0,1

9,7

9,525

19 19,4 15,875

8,7 12,70

3,18

015

0,15

12 12,9

12,70

10,9 15,875

3,97

018

0,18

16 16,1

15,875

19 19,3

19,05

25,8 25,4

06 6,35 6,35 S

(ISO Cat, No,)

Inserts

Thickness Chart 6

Picture of insert shown as example

08 8,3

4,76

0,2

09 9,7

5,56

0,35

11 11,1

6,35

08 8,0 8,0

6,35

0,4

16 16,6

9,525

10 10,0 10,0

7,94

0,8

22 22,1

12,7

12 12,0 12,0

9,52

3,97

12 12,70 12,70

1,0

06 6,9

1,2

1,6

2,0

2,4

3,2

S7 7,14 7,14

08 8,2

4,76

07 7,94 7,94

09 9,6

5,56

16 16,0 16,0

09 9,525 9,525

11 11,0

6,35

19 19,05 19,05

13,7

7,94

20,0

15 15,875 15,875

16,5

9,525

24,0

19 19,05 19,05

22,0

12,70

25,0

25 25,40 25,40

27,5 15,875

25 25,40 25,40

31 31,75 31,75

33,0 19,05

32 32,0 32,0

Chart 9: Chip Breaker

Symbol

Direction

Right-hand

Left-hand

Neutral

L G U

Process

Bumpy Type

General

Round Insert (Metric) Round Insert 00 (Imperial) An ”M” after the nose radius indicates a negative tolerance

Example: CCG T09T302 M NSI AC520U

Standard Handed

Fine Finishing FA, FL, FE, FB, FC to Finishing FK, FP Light Cut

CCET03X1 Insert thickness: 1,40 CCET04X1 Insert thickness: 1,80

15 15,875 15,875

12 12,70 12,70

Chart 8: Feed Direction

(*):

FT, FX, FZ FY, FW

SE, SEW, SI, SC, SF, SP, SU, SX LU, LUW, LB GE, GU, GUW UG, UP US, UX

SD SDW ST GZ UZ

UM MM HM

Rough

MP, MU, MX, ME

Heavy

HG, HP, HF

HU HW

Other Specials Wide Chipbreaker

For Countersink

For Round insert

RD, RP, RX, RH

For Exotic Alloy

EF, EG, EX, EM

For Aluminium

AG, LD, GD,

For Hardened Steel For Carburized Layer Removal

FV, LV, GH

For Stainless Steel

SV EF, EG, EM

Chipbreaker

Negative M Class Chipbreakers for Low Carbon and General Steel Turning

NFE Type / NFB Type

General Features The high performance NFE type, which ensures stable chip control in a wide range of feed rate, has been added to the chipbreaker series for low carbon steel and general steel turning. Extensive product lines are available to meet various machining requirements. A positive insert execution of chipbreaker NFB is also available.

Application Range

1,6 Depth of Cut (mm)

Inserts

2,0

NLU

NFB

NFE

1,2 0,8

NFL

0,4

0,1

0,2

0,3

0,4

0,5

Feed Rate (mm/rev)

NFE Chipbreaker for Finishing Supports general purpose machining to high speed machining.

Work Material: Insert: Cutting Conditions:

The arc-shaped main breaker ensures stable chip control in a wide feed rate range.

Pipe steel (H240LA, 1.0480) CNMG 120408 NFE (AC8025P) vc=200 m/min, f=0,4 mm/rev, ap=0,2 mm, dry

Excellent chip control under low depth of cut and high feed rate condition

The two step chipbreakers enable stable chip control at a low feed rate of f = 0,1 mm/rev. The sub-breaker controls cutting chips in profiling.

Performance

Cross-section of chipbreaker

1,40 0,70 20°

NFE Type (AC8025P)

Conventional

Application Examples Work Material: Facing Insert: Cutting Conditions:

Work Material: C53E,1.1210, Ø20-100 Exter. Turning+Facing Ins.: DNMG 150412 NFE (AC8025P) Cutting Conditions: vc=180m/min, f=0,25mm/rev (radius), 0,45mm/rev (straight section), ap = 0,3 mm, wet

Deep-draw steel (SPHC440) CNMG 120408 NFE (AC8025P) vc = 200 m/min, f = 0,15 mm/rev, ap = 0,2–0,5 mm, wet

Stable chip curling and breaking in facing of gummy steel.

NFE Type (AC8025P)

Stable chip control even at a variable feed rate in shallow cutting.

Competitor

NFE Type (AC8025P)

Conventional

NFB Chipbreaker for Low Feed Finishing Application Example

Supports low feed machining.

Work Material: Internal Turning Insert: Cutting Conditions:

Smooth chipbreaker geometry with a high rake reduces cutting resistance. The variable rake angle in nose radius makes effective strain on chips and improves the breaking performance.

Small chip curling and control

Cross-section of chipbreaker

0,80 27°

Pipe steel (STKM13C) DNMG 150404 NFB (T3000Z) vc= 352 m/min, f=0,03–0,2 mm/rev ap= 0,7 mm, Wet

NFB Type (T3000Z)

Competitor

Chipbreaker

NGH Type

For Hardened Steel Turning

General Features Enables medium roughing of hardened steel in combination with coating and grade AC503U. Reduces heat generation and enables deep cutting (ap = 1–3 mm) of hardened steel by using a wide neutral ground chipbreaker (rake angle: 4°) and sharp edge. Discharges chips smoothly.

Inserts

Negative Insert for Rough Cutting NGH Type Chipbreaker Performance

NGH Type Chipbreaker Low Cutting Force Without Chipbreaker Insert

Back Force Feed Force Principal Force 0

200

400

600

800

1000

Cutting Resistance (N)

Application Examples Work Material: Insert: Cutting Conditions:

NGH Type Chipbreaker

Only minor wear occured after 40 min cutting

X155CrVMo12-1 (61HRC) TNGG 160404 NGH (AC503U) vc= 50 m/min, f= 0,05 mm/rev, ap= 3,0 mm, dry

Stable chip forming

Without Chipbreaker

Major wear occured after 20 min cutting

Recommended Cutting Conditions Application Range

Cutting Speed vc (m/min)

Feed Rate f (mm/rev)

Depth of Cut ap (mm)

Recommended Chipbreaker

Finishing

40–100

0,02–0,10

Without chipbreaker

Medium Roughing

20–60

0,02–0,05

1–3

NGH Type

Work Material:

Hardened steel (50–62 HRC), X155CrVMo12-1, X40CrVMo5-1, S6-5-2, High-speed powder and high speed steel

Chipbreaker

NEG Type / NEF Type

For Exotic Alloys and Stainless Steel Turning Application Range

NEG/NEF type chipbreaker for exotic alloy machining can be used for Titanium alloys, heat-resistant alloys and a variety of other exotic alloys. They deliver excellent wear resistance and superior chip management. These chipbreakers can solve quality problems caused by the unstable tool life and poor chip control provided by conventional chipbreakers for exotic alloys.

4,0 Depth of Cut (mm)

General Features

NEG

2,0

NEF

NSU

Inserts

NMU

NEX

Feed Rate 0,4 (mm/rev)

0,2

NEG Chipbreaker for Roughing Provides excellent wear resistance and chip control from general-purpose machining to roughing applications. Reduces damage to insert and eliminates trouble from chips specific to exotic alloys. Also demonstrates very high versatility. Crater wear advancement is prevented by the round bumps, whilst maintaining excellent control.

Cross Section of Chipbreaker

The cutting edge maintains the strength slowing the progress of crater wear.

Excellent chip management and wear prevention is delivered by the special rake face design.

1,75

0,09

30°

Cutting Performance – NEG Type Heat Resistant Alloy

Work Material: Inconel 718

Chipbreaker type: NEG (AC510U)

Conventional tool (S10)

Insert: CNMG120412

Suppresses the chipping of peripheral cutting edge and notch wear. Excellent chip management.

Titanium Alloy

Cutting Data: vc = 40 m/min ap = 2,5 mm f = 0,2 mm/rev wet Tc = 7 min

Work Material: Ti-6Al-4V

Chipbreaker type: NEG (AC510U)

Notch wear / poor chip control

Conventional tool (S10)

Insert: CNMG120412 Cutting Data: vc = 65 m/min ap = 2,5 mm f = 0,2 mm/rev wet Tc = 8 min

Suppresses crater wear and flank wear. Excellent chip management.

Crater wear / flank wear / poor chip control

Application Example – NEG Type Inconel 718, machine component

Pure Titanium (Ti grade 3), machine component 3 pcs

3 pcs

3 times

2 pcs

1 pcs 3x tool life and improved chip management

Insert: Cutting Data:

NEG Competitor (AC520U)

CNMG120408 NEG (AC520U) vc = 50 m/min, ap = 1,5 mm, f= 0,3 mm/rev, wet

1,5 times

1,5x tool life and improved chip management

Insert: Cutting Data:

Competitor NEG (EH510)

CNMG120408 NEG (EH510) vc=80–100 m/min, ap=1,0mm, f=0,25mm/rev, wet

Chipbreaker

NEG Type / NEF Type

For Exotic Alloys and Stainless Steel Turning

400 200 100

Cutting Speed (m/min)

Material Application Range BN7000

AC510U / EH510

AC520U / EH520

10 Finishing

200

AC6020M

150

AC6030M

100

AC6040M AC630M

Roughing

AC530U

Finishing

Roughing

Inserts

NEF Chipbreaker for Finishing The NEF chipbreaker reduces chip curl diameter in finishing applications. Provides extremely good chip management not fluctuated by the material in use. Main chipbreaker that enables good chip control even at low depths of cut.

Cross Section of Chipbreaker 1,2 20°

Sharp edge with 20° rake angle reduces wear.

The grooves on the rake face reduce heat and assist chip flow away from the workpiece.

Cutting Performance – NEF Type Heat Resistant Alloy

Work Material: Inconel 718

Chipbreaker type: NEF (AC510U)

Conventional tool (S10)

Competitor‘s product (S10)

Insert: CNMG120408

Improvements in chip control and chip removal management based on small curled chips.

Titanium Alloy

Cutting Data: vc = 55 m/min ap = 0,3 mm f = 0,15 mm/rev wet Tc = 8 min

Work Material: Ti-6Al-4V

Chipbreaker type: NEF (AC510U)

There is a problem in the length and the diameter of chips.

Conventional tool (S10)

Competitor‘s product (S10)

Insert: CNMG120408

Improvements in chip control and chip removal management based on small curled chips.

Cutting Data: vc = 80 m/min ap = 0,5 mm f = 0,2 mm/rev wet Tc = 25 min

There is a problem in the length and the diameter of chips.

Application Example – NEF Type Inconel 718, shaft component

Great improvement in chip management. Keeps workpieces free of damage. It is possible to omit final polishing process.

Insert: Cutting Data:

NEF (AC510U)

Duplex stainless steel cover

Conventional tool

CNMG120408 NEF (AC510U) vc= 45 m/min, ap= 0,25 mm, f = 0,1 mm/rev, wet

Improvements in chip management. Suppress damage to finished surface with no entanglement of chips.

Insert: Cutting Data:

NEF (AC510U)

Conventional tool

CNMG120408 NEF (AC510U) vc= 55 m/min, ap = 0,3 mm, f = 0,125 mm/rev, wet

Chipbreaker

NEM Type

Chipbreaker for Stainless Steel Turning NEG

6,0

NMU

NEF

NSU

2,0

Inserts

NEM

NEX NUP NGU

4,0

Cutting Speed (m/min)

Depth of Cut (mm)

Application Range

0,2

0,4

0,6

Feed Rate (mm/rev)

200

AC6020M

150

AC6030M

100

AC6040M

AC630M

AC530U

Finishing

Roughing 6.0

NEM Chipbreaker for Rough Cutting The NEM chipbreaker achieves excellent fracture and crater resistance and ensures extremely stable

EGType EX Type UP Type machining. GU Type 4.0 2.0

Large radius rake face design that reduces crater wear while maintaining the cutting edge strength.

Reduces boundary damage by eliminating changing points from the cutting edge.

Reduction of Damage Cutting Edge

Reduction of Crater Wear

Boundary Wear Comparison

Cross Section

Crater Wear Comparison

Conventional Geometry

NEM Type The NEM chipbreaker has no changing points on the cutting edge, so boundary damage is reduced.

The NEM chipbreaker smoothly evacuates chips thanks to its large radius rake face design, so crater wear is reduced.

Application Example 350

Output (pcs)

300

Conventional Geometry

Ø700

200 150 100 50 0

NEM

(AC6030M)

Reduces breakage out of the cutting edge and ensures stable machining. Work Material: Insert: Cutting Conditions:

2,0 times

250

X5CrMo17 12 2 SNMG190616NEM (AC6030M) vc = 70 m/min, f = 0,5 mm/rev, ap = 3,0–8,0 mm, wet

NEM Conventional (AC6030M) Geometry

Reduces crater wear and provides long tool life. Work Material: Insert: Cutting Conditions:

EFType SUType

Bright colors for easy identification of 0.2 0 used cutting edge.

Reduction of Boundary Damage

EMT

X5CrNiS18 10 SNMG120408NEM (AC6030M) vc =100 m/min, f = 0,32 mm/rev, ap = 2,0–2,5 mm, wet

0.4

Chipbreaker

Positive M Class Chipbreakers for Low Carbon and General Steel Turning

NFB Type / NLB Type

Application Range Depth of Cut (mm)

3,0 NSU

2,0

NLB

1,0

NFB 0

0,2

0,3

Feed Rate (mm/rev)

NLB Chipbreaker for Light Cutting

The NFB type for finishing and the NLB type for light cutting have been added to the chipbreaker series for low carbon and general steel machining in addition to the already present NLU type for finishing and NSU type for light cutting. The NFB and NLB type chipbreakers improve chip control in finishing of low carbon and general steel.

Ridge reduces edge breakage

Inserts

NFB Chipbreaker for Finishing

NLU 0,1

Strengthened edge reduces unexpected breakage

High rake breaker wall impoves chip breaking performance Special breaker ridge shape achieves stable chip control

Variable rake angle in nose radius increases chip strain and improves chip breaking performance

0,8

0,5

15°

20° Cross Section of Chipbreaker

Performance

Chip Control

Chip Control 

Achieves stable chip control at small cutting depth and low feed.

Achieves stable chip control in light cutting.

50 mm

NFB Type Chipbreaker (T1500A) Work Material: Insert: Cutting Conditions:

Cross Section of Chipbreaker

50 mm

Competitor’s Product

NLB Type Chipbreaker (T1500A)

Pipe (H240LA), Ø 30 Boring TPMT 110304 NFB (T1500A) vc = 100 m/min, f = 0,12 mm/rev, ap = 0,1 mm, wet

Work Material: Insert: Cutting Conditions:

Competitor’s Product

Pipe (H240LA), Ø 30 Boring TPMT 110304 NLB (T1500A) vc = 200 m/min, f = 0,15 mm/rev, ap = 0,5 mm, wet

Chip Control 

Comparison of Surface Roughness of Finished Surfaces

NLB Type Chipbreaker (T1500A) 100 mm

100 µm

NFB Type Chipbreaker (T1500A) Work Material: Insert: Cutting Conditions:

100 µm

Competitor’s Product

Pipe (H240LA), Ø 100 Boring TPMT 110304 NFB (T1500A) vc = 200 m/min, f = 0,07 mm/rev, ap = 0,1 mm, wet

Doubles the tool life by improving chip control and reducing blemishes on machined surfaces.

Work Material: Insert: Cutting Conditions:

Competitor’s Product 100 mm

Hub (C45) VBMT 160408 NLB (T1500A) vc = 240 m/min, f =0 ,25–0,28 mm/rev, ap = 0,6 mm, wet

Chipbreaker for Steel Turning

(M)NSI Type

Nose radius with minus tolerance (M) Example:

Application Range

DCGT 11T304M NSI

Cutting Performance

15 cm

Depth of Cut (mm)

Inserts

3,0

NSI

1 NFC

1,0

0,5

0,1 0,1

0,1

0,15

0,2

0,3

Feed Rate (mm/rev)

0,2

Work Material: X5CrNiMo17122 Insert: DCGT11T304M NSI, Cutting Conditions: vc = 100m/min

Feed Rate (mm/rev)

Application Examples Inconel 718, machine component external turning

X5CrNi1810, Shaft component external turning & facing

150 pcs

Output

100 pcs

NSI Competitor‘s (AC510U) Product

NSI (AC510U)

1,5 x higher tool life. Improved chip management.

Improved chip management. Suppressing cutting edge adhesion to ensure a stable, long tool life.

Insert: Cutting Conditions:

DCGT11T302M NSI (AC510U) vc = 35 m/min, f = 0,08 mm/rev, ap = 0,8 mm, wet

DCGT11T304M NSI (AC520U) vc = 100 m/min, f = 0,08 mm/rev, ap = 0,5 mm, wet

– Sharp designed cutting edge with low-cutting force – Better chip control in wide range DOC for bar feeder machine – Combination of high rake edge design and G-class precision offers superior cutting performance – Suitable for medical parts and high precision machining

C10

Conventional Tool

Chipbreaker Comparison Negative Type Class

Application Fine Finishing Finishing Wiper Edge

Medium Cut Wiper Edge Roughing

Heavy Cut

Finishing Light to Medium Cut Roughing

Mitsubishi

FL, FB

FS,FY

NS,ZF

XP,XF,VF FE

LU, FE

SA,SY

NM, SS

XQ,CQ,PP BE

TS,TSF,11

LUW

Tungaloy

Kyocera

Mitsub.-Hitachi

Sandvik

Kennametal SECO Tools

FN CT

AFW, FW WP

WL,WP

SEW

ASW, SW WQ

WF,WMX

SE, SX

AS,ZM,27 CJ,XS

AB,CT

PF,KF

LF, 33

GU （UG）

MA,MV

HS,PS

XM,QM

P,MG

GE, UX

MH,MP

DM,AM

CS,GS,PQ,PT AE,AY

GUW

MU, ME

GH, RP

TH, S

HAS,MT CH

HA,HZ,HX,HBS THS,TRS

HH,HXD 65

HU, HW

HCS

TUS

SU, EF

LM,SH

FF1 FF2

CE,B,BH XF,MF

WALTER

ISCAR

SF FP5 NF3

MF2

NF,TF

W-FF2 W-MF2

MP3,NS6 F3P, TF GN, HT

PM,SM,KM MN, MP1

MP5,NM4,NM6 RF, LF

MW, RW W-M3

NM7,NM9,RP5 M3P,NR

HT,GT,PH RE,AR

PR,XMR,KR RP RN

MR6

PX,HX

RM,MR

R4,R5,R6 NR6,NRF NM

HR,SR

TE,UE

M5,MR7

Inserts

Finishing to Light Cut

Sumitomo Electric

NR8

TNM R3P

H MQ,GU

HX,HE

RR9

NRR

SE,MP

FP,FS,LF MF2

NF4

EX, EG

GM,MS

SF,SA

MS, MU

MF1,M1

MM, SMR MP

MF3,M3

ES,1M,2M S

EM, MU

GH,RM

TF,VL NM4

M3M,PP

MF4, MF5 NR4, RM5 TK

MR, MRR

M5,MR3

Finishing

LS,FJ

HRF

SF, SGF

NFT

Medium Cut

EG, EX

MJ,MS

HMM,SA

SM, SMC

NMT

Roughing

GJ,RS

SMR

NRT

Light Cut

LK,MA,MK,SW CM,CF

Medium Cut

GZ （UX）

GH,Standard Standard,CH,33 ZS,GC

Finishing

FV, GH

Light Cut

Carburized Layer Removal

Standard V,VA Y,RE

KM,KR

NM5

MR7

RK5, RK7

Positive Type Class

Application Finishing Wiper Edge Finishing to Light Cut Light Cut

Sumitomo Electric

Mitsubishi

FJ,AM

Tungaloy

Kyocera

Mitsub.-Hitachi

01, JRP,JTS CF,GF,VF

Sandvik

Kennametal SECO Tools

GT-F1

WALTER

ISCAR

FM4

FB, LU （FP, FK） FP,FM,FV,SQ PSF,PF,23 GP,XP,MQ,PP JQ,MP

PF,UF,MF,KF 11,UF,FP FF1

PF4

LUW

W-F1

WK,WM

W-F2

SDW SI

SMG

LB, SU (SK, SF） LP,LM,SV,MQ PSS,PS,24 HQ,XQ,GK JE SC MU

MV,MM,MK PM AZ

Finishing

Finishing to Light Cut

LD, GD

Finishing

Light Cut

PM,UM,MM,PM LF

GQ,SK

Medium Cut

AL,PP

MP4,MM4,FK6 SM,14

MF2

PR,UR,MR,KR MF

F2,M3,M5

PM5,RP4,RM4 19

PM2

AS,AF

C11

Chipbreaker Application C D R PMK N S H

Better chipcontrol under low feed conditions with sharp edge shape.

N-FA C D R

Fine Finishing

Inserts

α=

0°

D D

α=

D D D

R R

S S

D D D

Finishing

α=

0°

D D D

C C C

Breaker Code

PMK N S H

Profile S Tbreaker V perfect W for fine finishing

CNMG1204○○NFL

R R R

S S S

S MTK NV S WH P S

D D D D

Light to Medium

V W VV W W

R R R

S S S

TT T

CNMG1204○○NLU

R R R

S S S

TT T

R R R

S S S

TT T

VV W V W W

α=

V W W V

T TT

S SS

T TT

D D D

C C C α=

0°

D D D

C C C

T V WH S P S W S MTTK NVV S W

Standard breaker with excellent cutting edge strength

0°

C D R D R R C D C

S S S

C D R N-EX C D R R C D D D D D

C C C C

V W VV W W

P MTK N S WH S V

R R R R

S S S S

TTT T

C D R D R R C WiperD C

S S S

T TT

S SS

T TT

S S S S

TTT T

0.15

W VVV W V W W

S SS

T TT

S SS

T TT

0°

V W V W W V CNMG1204○○NSP

V W V W W V

CNMG1204○○NSEW

C D R D R R C D C

0°

0,3

V W

C C α=

D D

α=

V W

PMK N S H

S Tbreaker V W Parallel S T V withW superior sharp edge

D N RS HS PCM K

Finishing breaker reduces tool wear on rake face. Effective even for high efficiency machining.

0°

C D R L/R-FY C D R

C C

R S V W

CNMG1204○○NSE

T V W N-EF T α=

PMK N S H

Chipbreaker for exotic alloy finishing with excellent chip management

V W 0°

R S T V W V W C D R S

PMK N S H

S C type T D V R WS Wide S T breaker V W with sharp edge

CT DV RW L/R-FT C D R

PMK N S H

C D R S C T D V R WS CT DV RW S C D R S T V W C D R S

S S

T T

S S

T T

V W V W

C D R S C T D V R WS CT DV RW S C D R S T V W C D R S

T T

V W V W

0°

α=

TNGG1604○○L/RFX

D R C D C L/R-ST STR 型PSS MTTK NVV S WWH

C C

D D

R S GX R

V1.65W V W W V

C C

D D

R R

S S

T T

TTNGG1603○○L/RST V W V W W TT V

C C

D D

R R

S S

T T

0°

TNGG1604○○L/RFY

α=

V W

S T ground V W Arc-shaped S T V W type finishing breaker

R R

V W V W

CNMG1204○○NEF

0°

T T

V W V W

TNGG1103○○L/RFT

T T

V W V W

C D R S C T D V R WS CT DV RW S C D R S T V W C D R S

T T

V W V W

V 1.5 W V 15° W

C D R S C T D V R0.15 WS CT2.0 DV RW S D R S C D R S T V W C 14°

T T

V W V W

C D R S C T D V R WS CT DV RW S C D R S T V W C D R S

T T

V W V W

C D R SP MTK NV SWH C D R SP MTK NV S WH N-UP D R R S C D C D R S T V W V W W N-SX S TT V C

C D R S C T D V R WS CT DV RW S C D R S T V W C D R S

T T

V W V W

C D R S C T D V R WS CT DV RW S C D R S T V W C D R S

T T

V W V W

C D R D R R C D C α= C

C 0°D R D R R C D C

V W

Arc-shaped ground type breaker for light cutting

S T S S 0.15TT S S S

Double positive edge for optimal stainless steel cutting

C D R R C D D R R C D C α=

S S S S

TT TT

VV W W V W W V

CNMG1204○○NUP

0°

S C D R R 型 S TT C D D R R S C D S TT C

VV W W V W W V

型

UM 型

Perform copying and Perform copying raiseraise steps steps and

CC DD RR SS C D R S α=

TT T

VV W W V W CNMG1204○○NSX

0°

T T

V W V W

W C D R S C T D mm) C D RR SS TT (Insert C up V W V R WS CT DV RW S D R R S S TTT VVV W C D VVV Chipbreaker W W W IC W CC DD Range R S T VV W C D toR ØS12,7 T V W C D R S V W W C D R S Application

T T

V W V W

W V W V W

N-FA/N-FL W D R S 1.15 TN-FEV W D R S T V 5°W

0,1

C D R S C T D V R WS CT DV RW S C D R S T V W C D R S

TTT T

R (mm/rev) S T CFeedD Rate C D R S T

VV W W V W

S S S S

V W

TT T

R R R R

型

10° VV W W C D R S V W CC DD RR SS

D D D D

V W V W

C C C C

C C

T T

W TTT14°VVV W T V W W

N-FB

C D R S C T D V R WS CT DV RW S C D R S T V W C D R S

S S S S

T T

Cross Section Cat. No.

VV W W V W

R R R R

R S S R RN-LU S

V W

V W CNMG1204○○NSU

R R

C C C

D D D

R R R

S S S

1.40

TT T

0,5

C C 2C

D D D

R RN-SXS S R S

N-SU

C C C

V W V W

C C

V W V W

C C

R R R

型

S S S

TT T

Depth of Cut (mm)

α=

D D

2.15

D D D D

D D D

0°

TT T

C C C C

C C C

Cross Section

CNMG1204○○NGU

CC DD RR SS C D R S

Depth of Cut (mm)

15°

C C

Fine to to LightS Cutting D R R Finishing S TT VV W C C Standard W Finishing D S D R R S TT VV W C C D W C D R S T V W C D R S T V W 3

Effective in highspeed fine finishing

V W V W W V

W VVV W V W W

CNMG1204○○NEX

0°

C C C C

SNMG1204○○NSJ

Standard S TT designed VV W S breaker W especially for use with exotic alloys

C DDDD型 RRRR

α=

T TT

V W

V W V W W V

New high feed finishing breaker with wiper edge

R S T 1,2V W R S R 0,18 S TT VV W W R R R

Characteristics

CNMG1204○○NFE

C D R D R R C D C

α=

V W V20° W W V

Shows excellent cutting performance in finishing to light cutting

VV W V W W

α=

PMK N S H

S SS

Stock Items

Good chipcontrol from V rate W SS to high low TT feed V W

1,40 0,70

Work Material

PMK N S H

Versatile breaker featuring excellent wear resistance

Relief angle

C D R SP MTK NV S WH D R R SS TT V C D V W W N-SU P M K N S H N-SE N-SP C

α=

N-GU

Appearance

V W

0°

C D R D R R C D C

VV W V W W

CNMG1204○○NLUW

D R C C C D N-SJ SJD RR

.90

V W

T TT

0°

C C C

10°

S S S

C D R D R R C D C

V W VV W W

S chipTmanagementV for W Effective fluctuating cut depths and copying

R R R

N-FE D R R C D C

High performance finishing breaker with wiper edge

α=

2.95

T TT

CNMG1204○○NFA

0°

D R R C D C

V W V W

PMK N S H S MTK NV S WH L/R-FX C D R P D R S T V W NSE-W C C D R NLU-W C D R R SS TT V C D V W W C D R D R R S S TT VV W C D W C

D C C D C WiperD

1.35

T T

α=

V W

PMK N S H

C D R C D R R C D N-LU C C C

C D R

27°

Optimal breaker for chip S T V W management on iron sheeting

0°

C C C

V W

CNMG1204○○NFB

N-FL C D R C C

For Chamfering

V W

0,3 0,1 Feed Rate (mm/rev)

D D

R R

S S

T T

D D

R R

S S

T T

VV W W V W

RD 型

VV W W V W

TT T

VV 2.00 W W V W

VV W W V W

CC DD RR SS 4C D R S

VV W W V W

0,5

N-SE

TT T

Wiper R Insert S T CC D C DD RR SS TT TT T

N-GUW

N-SEW

R S CC DD N-LUW C D RR SS 0,3

0,6

High Precision Machining D R SInserts) C (Ground T V W C D R S T V W

Depth of Cut (mm)

Handed Breaker

Break Master (CBN/PCD)

0,80

Standard Breaker

Finishing to Medium Cutting

Negative Type

N-FB

Bumpy Breaker

0,9

N-FY

0,1

S S

T T

V W V W

C D R C D R

S S

T T

V W V W

V W10.5C D R V W25° C D R

S S

T T

V W V W

AW 型

C D R S C2 D R S 1

C D R C D R

T T

V W V W

N-SU

S T C D R N-FX C D R S T 0,3

0,5

V W V W

D Rate R S(mm/rev) CC Feed T V W W C DD RR SS TT VV W

C DFeedRRateS(mm/rev) T V W C D R S T V W

C D R C D R

S S

T T

V W V W

CC DD RR SS C D R S

C D R S C D R S

C D R C D R

S S

T T

V W V W

Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C12

C C

D D

R R

S S

T T

TT T

VV W W V W

T T

V W V W

Bumpy Breaker

MM 型

C型

Break Master (CBN/PCD)

2.95

0.15

T T

V W V W

0°

CNMG1204○○NGU

α=

0°

V W CNMG1204○○NGE

0.90

1.15

General-purpose chipbreaker for exotic alloys with good chip control and wear resi15° stance

V W

D D D

R R R

S S S

T T T

V W V W V W

C D R SP MT K VN SWH N-UG N-UX Extremely reliable and versatile breaker with strong cutting edge

C D R C D R α=

0°

C D R

5°

Finishing breaker with wiper edge for high efficiency medium finishing

C D R S T V W C D R S T V W C WiperD R S T V W

10°

S S

T T

V W V W CNMG1204○○NUX

General-purpose ground type medium cutting breaker

C D R S T V W C D R S T V W C D R S T V W

C α=

D 0°

PMK N S H

Popular and versatile breaker

V W

S T型 V RD

V W

0°

D D D

R R R

CNMG1204○○NEG

S S S

α=

10.5 25°

2.00

SNMG1204○○L/RUM

N-EM

N-MU AX

N-ME AY

N-UZ

N-GZ

L/R-HM

N-MX

15°

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C D R C D R

S S

T V W T MV W

C C

D D

R R

S S

T T

V W V W

C C

L/R-HM D R

S S

T T

V W V W

C D R C D R

S S

T T

V W V W

V W

Feed Rate (mm/rev)

Depth of Cut (mm)

D D

Depth of Cut (mm)

C C

No breaker

T KV W

Feed Rate (mm/rev)

Exotic Alloys S

Depth of Cut (mm)

C C C

AW 型

CNMG1204○○NUG

CNMG1204○○NGUW C 0° D R S T V W α=C 0° D R S T V W C D R S T V W T V W C D R S T V W T V W D R S C T V W C D R S T V W C D R S T V W C D R S T V W T V W C D R S T V W D R S D R S D R S C C C C D R S T V W T V W T V W T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R SP MT K N V SWH PMK N S H PMK N S H PMK N S H S T excellent S Tdouble-sidedV breakerWwith S forTrough cutting S Tcutting C D R Achieves C D R Economical, C D R Chipbreaker C D R Strong V fracture W V that supports W V edge W 型型 S crater S cutting C D R and T resistance V W T with reduced V rake W C D R Slow cuttingTresistanceVfor high feedWcutting C D R high-feed for interrupted cutting face wear C D R S T V W C D R S T V W C D R S T V W C D R S T V W 2.50 C D R S T V 2.50W C D R S T V W C D R S T30° V W C D R S T V 15° C D R S T V W W C D R S T V W C D R S T V W C D R S T V W D R S D R S D R S C C C C T V W T V W T V W T CNMG1204○○NMX V W α= 0° α= 0° α= 0° α= 0°D R S CNMG1204○○NEM CNMG1204○○NMU CNMG1204○○NME C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R SP MT K N V SWH C D R SP MT K N V SWH C D R SP MT K N V SWH C D R S T V W C D R S T V withW Extremely reliable standard breaker with low C D R SStandard C D R S C D R SWide, M claTss, handed breaker C D R S T V W T performance V W T strongVcuttingW V W breaker with edge stable cutting C D R S T V W C D R Scutting resiTstance for mediVum to rough Wcutting. C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W R S T V W C D 型 C D R 型S T V W C D R S型T V W C D R S 型 T V W D R S D R S TNMG1604○○L/RHM C C T V W T V W D R S C T V W α= 0° α= 0° 0° CNMG1204○○NUZ CNMG1204○○NGZ α= D R S D R S D R S C D R S T3.50 C C C V W T V W T 0.50 V W T V 0.80W 0.30 C D R 3°S T V W C D R S T V W 15° C D R S T V W C D R S T V W C D R S -15°T V W C D R S T V W 20° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W R S T V W C D 型 C D R 型S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S 0.8T V W C D R S T V W C D R S T0.4 V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V 20° C D R S T V W25° C D R S T V W W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W D R S T V W C ポッキーチップ全周ブレーカ勝手つきブレーカ C D R S T V W C D R S T V W C D R S T V W C D R S Application T V W R S T(Insert D Ø R 12,7 S Tmm) C D R S T V Chipbreaker C D R S T V W C DRange C to W V W IC up V W 面取用 R S T V W （CBN/PCD） C D ブレイクマスター C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W Medium Cutting Stainless Steel Cast Iron D RCutting S T V W CRough

α=

Depth of Cut (mm)

Inserts

Medium

S S

PMK N S H

A versatile breaker with excellent rake surface wear in high efficiency cutting

T V W T V W C D R S T V W R S T V W D R 型S T V W R S 型T V W C D 型 C SS C D UJ FW PMK N S H PMK N S H PMK N S H C D R S T V W NGU-W C D R S T V W C D R S T V W L/R-UM N-EG C D R S T V W C D R S T V W C D R S T V W

α=

C C C

Medium to Rough

R R

1.40

C D R

Features low cutting resistance and excellent wear resistance

D D

2.15

Medium to 14° Rough Cutting

C D R SP MT K N V SWH N-GU N-GE C C

FP 型

For Chamfering

0.15

Negative Type 10°

Chipbreaker Application

Handed Breaker

Depth of Cut (mm)

Standard Breaker

V W

Feed Rate (mm/rev)

Indicated chipbreaker may change R S ranges D R values S Tonly.VActualWvalues C C D application D Raccording S Tto theVactualWcatalogue number. For details, refer to stock pages (from Chapter B onward). T Vand shapes W areC representative

V W

C13

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

C C C

D D D

R R R

S S S

T T T

V W V W V W

C C

D D

R R

S S

T T

V W V W

C C

D R SSUMIBORON T V W D R S T V W Break Master

C D R S T V W C D R S T V W D R S Type CNegative T V W

C C

D D

R S T V W C D R Rough S T V Cutting C D W

Chipbreaker Application D

R R

S S

R R

V W

S S

Rough to Heavy

Inserts

C D R SP MT K N V SWH C D R V SWH C D R SP MT K N C D R S T V W N-MP C D R S T V W N-HP C D R N-HG D D D

R R R

α=C 0°D

R R R

C C C

D D

C C

Excellent chip management for heavy cutting

S S S

T T T

S S S

T CNMM1606○○NHG V W T V W T V W

V W V W V W

α=

C C

D D 0°

D D

R R

S S

T T

R R

S S

T T

V W V W CNMM1606○○NMP

V W V W

C C α=

C C

D D 0°

D D

C C C C C C

0°

D D D

R R R

S S S

T T T

D D D

R R R

S S S

T T T

V W V W V W SNMM2507○○NHU

V W V W V W

D R S Type CNegative T V W C D R S T V W C D R S T V W

PMK N S H C D R S T V W N-GH C D R S T V W

C C C

D D D

R R R

α=

0°

For cutting hardened steel with force and S lowTcutting excellent chip V controlW 3,5 3°S T V W

S S

T T

V W V W

C C α=

D D

R R

S S

T T

R R

S S

T T

SNMM3109○○NHW

0°

C C

D D

C C

D D

C C

V W V W V W V W

C C α=

C C

D D

T T

R R

S S

T T

For Chamfering

V W V W

V W V W CNMM1606○○NHP

V W V W

PMK N S H

T V cuttingWwith StrongSedge chipbreaker S T forevenheavy Vin high-feedWcutting excellent chip evacuation

R R

S S

T T

R R

S S

T T

V W V W

SNMM1906○○NHF

For Hardened Steel R S C D R R

T T

V W V W

S S

T T

V W V W

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

CNGG1204○○NGH

Handed Breaker

for heavy cutting

0°

D D

Standard Breaker

SP MT K N V SWH SStrongest T cutting V W edge S S

Two step breaker with excellent chip evacuation for heavy cutting

Strong edges and excellent chip management for heavy cutting

V W V W

T T

R R

C D R SP MT K N PMK N S H V SWH C D R C D R S T V W N-HF C D R S T V W N-HW N-HU C D R S T V W C D R S T V W C D R

α=

Finishing

Single-sided breaker with low cutting resistance for rough cutting

C C

T T

Bumpy Breaker

C C C

D D D

R R R

S S S

T T T

V W V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C C

D D D

R R R

S S S

T T T

V W V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C C

D D D

R R R

S S S

T T T

V W V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C C

D D D

R R R

S S S

T T T

V W V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C C

D D D

R R R

S S S

T T T

V W V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C C

D D D

R R R

S S S

T T T

V W V W V W

C C

D D

R R

S S

T T

V W V W

C C

D D

R R

S S

T T

V W V W

C C C

D D D

R R R

S S S

T T T

V W V W V W

V W

C C

D D

R R

S S

T T

V W V W

V W

Chipbreaker Application Range Rough to Heavy

Rough to Heavy

Feed Rate (mm/rev)

Rough to Heavy (IC Ø31 mm)

Depth of Cut (mm)

(IC Ø25,4 mm)

Depth of Cut (mm)

(IC Ø15,875 to 19,05 mm)

Feed Rate (mm/rev)

C14

型

0.15

1.35

0.18

1.2

R0.15S

1.50 15°

1.65

V W

C D R S T V W 2.50 C D R S T V W C D R S T V W C D R S T 15° V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W R S T V Standard C D Breaker W Handed Breaker Breaker Bumpy C D R S T V W C D R S T V W D R S D R S C C T V W T V W Break R S(CBN/PCD) C D Master T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W D R S Type R S T toVRough D R S T V W C D R S T V W C D R S T V W C Positive T V W C D Medium W C Cutting 型 C D R S T V W C D R S T V W 2.50 C D R S T V W C D R S T V W PMK N S H C D R P PMK N S H PMK N S H S MTK NV S WH C D R P S MTK NV S WH 15° S T good S performance S management S TbreakerVwith sharp C D R Snishing chipTbreaker for softV steel proviWding 型 C D R Chip C D R High V chipW C D R Finishing T VfinishingW C D R Provides T Vsignificantly W 型 W 型 S lent chipTcontrol andVsurface finisW C D R Fiexcel improved in fine finishing h quality breaker with wiper edge edge and good chip control S Tin fineVfinishing C D R control W 0.30 2.15 C D R S T V W C D R2.95S T V W C0.15D R S T V W C D0.15R S T V W 15° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W -15° C D R S T V W Wiper 10° 14° C D R S T V W CCMT09T3○○NLUW α= TPMT1604○○NFK CCMT09T3○○NFP α= 11° α= 7° 11° C 5°D 7°R 11° S T CCMT09T3○○NFB V W α=C 5°D 7°R 11° S T CCMT09T3○○NLU V W α= 7° 11° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W PMK N S H H S MTK NV S WH C D R P S MTK NV S W C D R P S T V breaker S T for small C D R General-purpose W C D R Breaker V W Light-cutting breaker with sharp S sharp S T boring C D R S andTgood chipVcontrolW C D R with T edgeV W C D R diameter V bars W C D R S T V W C D R S T V W S T V W C D R edge C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W 型 C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T CCMT09T3○○NLB V W 0.4 TPMT1103○○NSU CPMH0903○○NSU C D R S T V W α= 5° 7° 11° α= 7° 11° α= 11° C D R S T V W 型 C D R S T V W 型型型 C D R S T V W C D R S T V W C D R S T V W 25° C D R S 1.5 C D R S T V W C D R S T V W T V W C D R S T V W C D R S T V W 0.90 2.00 1.15 PMK N S H C D R0.1 S T 5° V W PMK N S H 5° S lifetime S reliable C D R Long C D R Very T breaker V W T breaker V W with 15° S T resistance C D R low T V W C D R S T V W V W C D R S sharp C D R S T V W C D R S T V W S T edge C D R S cutting T V W C D R with V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W α= C 7°D 11°R S T TPMT1604○○NMU V W α=C 11°D R S T TPMT1604○○NSF V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W ーカ勝手つきブレーカ C D R S T V W C D R S T V W C D R S T V W G Class with Ground Chipbreaker Positive Type C D R S T V W ）面取用 CC DD RR SS TT VV W W C D R S T V W C D R S T V W C D R S T V W C D R SP MTK NV SWH 型 PMK N S H H PMK N S H C D R PS M TK NV S W 型 R Breaker S T for fine C D 型 V cutting W dimple breaker Parallel breaker with Wide breaker with S D R S C D R Wide C T V W T V W sharp with sharp S edge S2.5 TedgeV W S sharp C D R with T V W C D R sharp 2.50 edge T edge V W C D R2.50 C D R S T 15°0,5 V W 0,90 1,5 0.05 30° C D R S T V W C D R S T V W 15° 15° C D R S T V W C D R S T V W C D R S T V W 15° C D R S T V (20°) W C D R S T V W C D R S T V W C D R S T V W C D R S T V W TPMT1102○○L/RFW α= TPGT1103○○L/RFX α= TPGT1103○○L/RFY α= C 5°D 7°R 11° S CCGT04X1○○L/RFYS α= 5° 11° 0° T V W 5° 7° 11° 5° 7° 11° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W PMK N S H PMK N S H PMK N S H C D R S T V W S type S ground C D R Wide S T parallel T finishing V W C D R Stepped T V withW V W C D R Parallel high C D R S T V W D R S D R S T type C C T V W V W performance wiper edge S T V W C D R ground S TtypeV W C D R breaker C D R S T V W C D R S T V W C D R S T V W D R S T V W C D R S T V W 型 C D R S T V W C 型 C D R S T V W C WiperD R S T V W C D R S T V W C D R S T V W 3.5 TPGT1103○○L/RNSD α= 7° 11° R S TPGX1103○○L/RSDW C 11°D 0.30 α= C 5°D 11°R 0° S TTPGR1103○○L/RW T 15° V W V W α= 3° C D R S T V W R S T V W C D R S T V W C D R S T V W C D -15° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W 型型 C D R S T V W C D R S T V W C D R S T V W C D 0.8R S T V W C D R0.4 S T V W C D R S T V W C D R S T V W C D R S T V W 20° 25° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W Chipbreaker Application Range C D R S T V W C D R S T V W D R D R S C Class C T V W C D R S T V W T V W G M Class Finishing to Light M Class Light to Medium with SGround R S C D T V W Cutting Cutting Chipbreaker ポッキーチップ全周ブレーカ勝手つきブレーカ C D R S T V W C D R S T V W D R S T V W C D R S T V W D R S C C T V W 4 4 4 （CBN/PCD）面取用 C D R S T V W ブレイクマスター N-SF N-SU R S T V W C D R S TN-MUV W C DL/R-SD N-FK 2 2 C D R N-US D R L/R-SDW S T V W C D R S T V W S T V W 2CL/R-FX D R N-LUW S T V W C N-LU N-FB N-LB R S T V W C D L/R-FY C D R S T V W L/R-FYS 0 0 C D R0,2 S T 0,4 V W 0C D R 0,2S T V0,4 W C D R S T V W 0,2 0,4 Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) C D R S T V W Indicated chipbreaker application ranges and shapesCare representative may change R Saccording C D D R S values T Vto theWactual catalogue number. For details, refer to stock pages (from Chapter B onward). T only. V Actual W values C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W 2.5

Chipbreaker Application

MM N-LU

CNLU-W

N-LB

N-SU

N-US

N-MU

FW N-SF

L/R-FW

EM L/R-FX

AXL/R-FY

AY L/R-FYS

L/R-W

L/R-SD

L/R-SDW

Depth of Cut (mm)

N-FP

N-FK

Depth of Cut (mm)

Finish to Light

N-FB

Inserts

Light to Medium

Finish to Light

30°

L/R-W

C15

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

SSUMIBORON T V W Break Master

C D R S T V W C D R S T V W D R S Type C Positive T V W

C D R S T V W C D R S GT Class V W

Chipbreaker Application D

Finish to Light

V W

C D R SP MTK N C D R V SWH C D R S T V W N-SI* C D R N-FC* Peripheral grinding 3D breaker with good chip control and sharp edge

C D R S T V W C D R S T V W C D R S T V W α=C 7° D 11°

C C

D D

Round

Inserts

C D R S T V W D R S Type C Positive T V W C D R S T V W

7°

11°

CCGT09T3○○NSI

C D R S T V W C D R S T V W

7°

PMK N S H C D R S T V W N-SC* Two step breaker for light cutting

C α=

V W

S T Inserts C D R V W Round C D R S T V W C

V W

7°

For Al - Alloy Machining C

V W

T V W Al breaker T forVmirrorW Sfinish Tand anti-adhesion V W

C D R S T V W C D R S T V W

V W

C D R S T V W C D R S T V W C D R S T V W CCGT09T3○○NAG

C D R S T V W C D R S T V W

V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

V W

C D R S N-AG C D R S C

α=

7°

C D R S T V W C D R S T V W

V W

C D R S T V W C D R S T V W

V W

C D R S T V W C D R S T V W

V W

* Remarks:

N-FC, N-SI and N-SC have minus tolerance indicated by ”M” after the nose radius. Example: DCGT 11T302 M NSI AC520U

RCMX1606MON-RP

C D R S T V W C D R S T V W

PMK N S H

Handed Breaker

TCGT1103○○NSC

7°

α=

Standard Breaker

V W

C D R S T V W C D R S T V W

D R S Type C Positive T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

RCMX1606MON-RX

V W

N-RP

C D R S T V W C D R S T V W C D R S T V W

Finishing

α=

P PMK N S H S MTK NV S WH SRound, Tbumpy type V insert Wwith C D R SStandard T breaker V W SexcellentTchip management C D R Sfor copying V W T V W

C D R S T V W C D R S T V W C D R S T V W α=

cutting applications from finishing to light cutting

C D R S T V W C D R S T V W

R S T CCGT09T3○○NFC V W R S T V W R S T V W

C D R C D R N-RX C D R

PS M TK NV S W H SSharper-edgeTbreaker forVa wide rangeWof

Bumpy Breaker

V W

Chipbreaker Application Range

Depth of Cut (mm)

Feed Rate (mm/rev)

For Aluminium Alloy Machining N

Depth of Cut (mm)

Round Insers (IC up to Ø 12,7 mm)

G Class Chipbreakers

Feed Rate (mm/rev)

C16

C C C

D D D

R R R

S S S

T T T

C D R S T R S T C D Breaker D R S T CBumpy

V W V W V W

C C

D D

R R

S S

V V V

S T V W C D S Handed T V Breaker W

W Standard D R CBreaker W

T T

V W V W

D 型 R 型S CBN C D 型R S T Insert C AY V W EM T V W SUMIBORON AX

型 3.50

D D

R R

S S

S 2.50 T V W SP30°MT K N V SWH S T improved V chip W Significantly control

C D R C D R N-LV

V W V W

during hardened steel finishing

R R R

S S S

T T T

V W V W V W

α=C 0°D 7° R

S S S

T T T

V W V W V W

C C C

D D D

T T

Break Master

C C

D D

R R

C D R C D R N-SV RH R C D 型

SP MT K N V SWH

0.30

C C

D D

R R

α= C 0°D 7°R

V W

T T

V W V W

T T

V W V W

GH D 型 R 型S C FB

D D

R R

C D R C D R D R CBreak Master

S S S

T V W T V W TNF-CCMT0602○○NLD V W

C C C

D D D

R R R

S S S

T T T

V W V W V W

C C C

D D D

R R R

S S S

T T T

α=

7°

11°

V W

0.50 3.50

RH LB型型 D

型 2.5 15°

V W V 20° W

S S

T T

V W V W

V W

S S

T V W PCD

V W

-15°

型

0.30 0.80

T T

30°

S S

C C

T 2.50 V W

D R S Insert CSUMIDIA T V W C D R S T V W C D R S T V W S

R R

D D

V W

C C

型

V W V W V W

PMK N S H

T T T

S for Tfinishing Vof Al by W Ideal utilizing V shape W aSspecialT cutting edge

C D R N-LD C D R

V W

AX D

R 3°S R S

S S S

D D

R R R

V W

V W V W

C C

D D D

Chipbreaker Application

T T

W 15° W

C C C

S S

V V V

0°

V W

S T improved V chip W Significantly control during hardened steel finishing

T T T

α=

2.5 S T2.50 V W 0.05P M K N 15°S H

C D R N-FV

Break Master

S Timproved Vchip management W Significantly S carburized T layer removal V W with

C D R S C D R -15°S D R S CBreak Master

V W 15° 15°

0.50

型 0.80

20°

Inserts

3°

Carburized Layer Removal

Finish to Light

2.50

Finish to Light

0.05

C C

V W

PMK N S H PMK N S H C D R S T V W L/R-DM C D R S T V W N-GD Ideal for finishing to general machining of Al by utilizing a special cutting edge shape

V W

T T

V W V W

Perfect for highspeed finishing of aluminium alloy

C D R D R CBreak Master

S S

C C

D D

R R

S S

T T

V W V W

V W

V W V W V W

C C

D D

R R

S S

T T

V W V W

V W

α=

7°

11°

V W

Break Master

NF-CCMT0602○○NGD

α=

7°

NU-CCMT09T3○○L/R-DM

11°

C D R S T V W ポッキーチップ全周ブレーカ勝手つきブレーカポッキーチップ全周ブレーカ勝手つきブレーカ

ブレイクマスター（CBN/PCD） R S T V W （CBN/PCD） C D R S T V面取用 C D ブレイクマスター C D R S T V 面取用 W W C D R S T

V W

C C

D D

R R

S S

T T

V W V W

V W

C C

D D

R R

S S

T T

V W V W

V W

Chipbreaker Application Range

Feed Rate (mm/rev)

SUMIDIA (For Aluminium Alloy Machining)

Depth of Cut (mm)

SUMIBORON (Carburized Layer Removal) (IC up to Ø 12,7 mm) Depth of Cut (mm)

SUMIBORON (Heavy Steel Machining) (IC up to Ø 12,7 mm)

Feed Rate (mm/rev)

C17

15°

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

CN_ _ L 0903.. 0904.. 1204..

9,525 9,525 12,7

3,81 3,81 5,16

a D12, D18 D41

CNMG llllll n-nn

Carbide P

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

Depth of cut (mm)

Fine Finishing

NFB

ISO Cat. No. CNMG CNMG CNMG CNMG

090304 090308 090404 090408

P M

Coated Uncoated Uncoated

M S

P M

NFB NFB NFB NFB

0,4 0,8 0,4 0,8

m m m m

mm mm mm mm

CNMG 120402 NFB CNMG 120404 NFB CNMG 120408 NFB

0,2 0,4 0,8

m m m

mmmm mmmm mmmm

CNMG 120402 NFA CNMG 120404 NFA CNMG 120408 NFA

0,2 0,4 0,8

CNMG 090308 NFL

0,8

CNMG 120404 NFL CNMG 120408 NFL

0,4 0,8

m m

CNMG CNMG CNMG CNMG

090304 090308 090404 090408

NFE NFE NFE NFE

0,4 0,8 0,4 0,8

mm mm mm mm

p p p p

mm mm mm mm

CNMG CNMG CNMG CNMG

120402 120404 120408 120412

NFE NFE NFE NFE

0,2 0,4 0,8 1,2

mmmp mmmp mmmp mmmp

p p p p

mm mm mm mm

mmmm mmmm mmmm mmmm

m m m m

llml lmml lmml

NFA

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFL

m m

p p

lmml lmml

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFE

Depth of cut (mm)

”Standard”

NLU Feed rate (mm/rev)

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

”Wiper” W type

NLU-W

CNMG 090304 NLU CNMG 090308 NLU

0,4 m m 0,8 m m

CNMG CNMG CNMG CNMG

0,2 0,4 l l m p p 0,8 l l m p p p 1,2 l l m p p

120402 120404 120408 120412

NLU NLU NLU NLU

pp pp

m m m m m m

m m m

lm lm

l l

CNMG 120404 NLU- W CNMG 120408 NLU- W CNMG 120412 NLU- W

0,4 l l 0,8 l l 1,2 l l

CNMG 090404 NEF CNMG 090408 NEF

0,4 0,8

mmm mmm

CNMG 120404 NEF CNMG 120408 NEF CNMG 120412 NEF

0,4 m l m 0,8 m l m 1,2 m l m

lllm lllm mll

pp pp pp

mm mm

m m m m

m m

mmmm lmmm llmm lmm

ll lm

pp pp pp

m m

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

NEF Feed rate (mm/rev)

C18

l = Euro stock = Stock item in Japan s = To be replaced by new item

AC8015P AC8025P AC8035P AC810P AC820P AC830P AC6020M AC6030M AC6040M AC630M AC4010K AC4015K AC420K AC405K AC415K AC503U AC5015S AC5025S AC510U AC520U AC1030U AC530U T1500Z T3000Z T1000A T1500A G10E EH510 EH520 H1

Neg. Inserts

Shape

Cermet Carbide

Coated

M-Class, Double Sided Bumpy Chipbreaker Application

a E8

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

80°

P M K N S H

3,18 3,18 4,76

9,7 9,7 12,9

llpp llpp l p

ll mm

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

CN_ _ L 0903.. 0904.. 09T3.. 1204.. 1606..

RE D1

80°

9,7 9,7 9,7 12,9 16,1

9,525 9,525 9,525 12,7 15,875

3,18 3,18 3,97 4,46 6,35

Depth of cut (mm)

Finishing

NSU

Finishing

Depth of cut (mm)

”Standard” ”Wiper” W type

NSE-W

Depth of cut (mm)

Feed rate (mm/rev)

NSX

0,4 m l 0,8 l m

CNMG 09T304 NSU CNMG 09T308 NSU

0,4 m m 0,8 m m

CNMG 090404 NSU CNMG 090408 NSU CNMG 090412 NSU

0,4 m m 0,8 m m 1,2 m m

CNMG CNMG CNMG CNMG

0,2 llm 0,4 l l l p p p l l l l 0,8 l l l p p p l l l l 1,2 l l m p p p l l l m

NSU NSU NSU NSU

P M

CNMG 090304 NSU CNMG 090308 NSU

120402 120404 120408 120412

Coated Uncoated Uncoated H

M S

P M

ISO Cat. No.

Cermet Carbide

Coated

l l

pp pp

l l

m m m

ppp p p p p

CNMG 120404 NSE CNMG 120408 NSE CNMG 120412 NSE

0,4 l l m p p p 0,8 l l m p p p 1,2 l l l p p p

CNMG 090404 NSE-W CNMG 090408 NSE-W

0,4 m m 0,8 m m

p p

CNMG 120404 NSE-W CNMG 120408 NSE-W CNMG 120412 NSE-W

0,4 l m 0,8 l l 1,2 m l

pp pp pp

CNMG 120404 NSX CNMG 120408 NSX CNMG 120412 NSX

0,4 m m m p p p 0,8 l l l p p p p 1,2 l m m

CNMG CNMG CNMG CNMG CNMG

090304 090308 090404 090408 090412

NGU NGU NGU NGU NGU

0,4 m l 0,8 m 0,4 m 0,8 m 1,2 m m

CNMG CNMG CNMG CNMG

120404 120408 120412 120416

NGU NGU NGU NGU

0,4 0,8 1,2 1,6

l p llpp llpp llpp

Neg. Inserts

Shape

Feed rate (mm/rev)

Finishing

a E8

Carbide

M-Class Double Sided Bumpy Chipbreaker

NSE

a D12, D18 D41

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

CNMG llllll n-nn Application

P M K N S H

3,81 3,81 3,81 5,16 6,35

mm mm mm

mmmm mlmll mlmll llml

m m

mm mm

m m

mm m

m m

p p

Feed rate (mm/rev)

”Standard”

Depth of cut (mm)

Medium Cut

NGU

”Wiper” W type

NGU-W

Feed rate (mm/rev)

mm mm

pp pp p p p p p p

lllpppllllmm lllpppllllmm lllpppllllmm mm mllppp

CNMG 160608 NGU CNMG 160612 NGU CNMG 160616 NGU

0,8 l l m p p p l m l m m 1,2 l l l p p p l m l m m 1,6 l l m p p p mlmm

CNMG 120408 NGU-W CNMG 120412 NGU-W

0,8 l l 1,2 l l

CNMG 160612 NGU-W

1,2 m m m

l = Euro stock = Stock item in Japan s = To be replaced by new item

pp pp

l l

m m m

p p p

m m m

mm mm mm

mm mm m

m m

pp pp

C19

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

CN_ _ L 0903.. 0904.. 09T3.. 1204.. 1606.. 1906..

RE D1

80°

9,7 9,7 9,7 12,9 16,1 19,3

9,525 9,525 9,525 12,7 15,875 19,05

3,81 3,81 3,81 5,16 6,35 7,94

CNMG llllll n-nn

Medium Cut

Depth of cut (mm)

NGE

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUG

Depth of cut (mm)

NEG Feed rate (mm/rev)

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

C20

ISO Cat. No. CNMG CNMG CNMG CNMG

NEX Feed rate (mm/rev)

120404 120408 120412 120416

NGE NGE NGE NGE

a E8

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

lllppp lllppp lllppp llmpp

CNMG 190612 NGE CNMG 190616 NGE

1,2 l l m p p p 1,6 m l m p p p

CNMG 090304 NUG CNMG 090308 NUG

0,4 0,8

m m

CNMG 090404 NUG CNMG 090408 NUG

0,4 0,8

m m

CNMG 09T304 NUG CNMG 09T308 NUG

0,4 0,8

m m

CNMG CNMG CNMG CNMG

NUG NUG NUG NUG

0,4 m l l 0,8 l l l 1,2 l l l 1,6 ml

CNMG 160608 NUG CNMG 160612 NUG CNMG 160616 NUG

0,3 m 1,2 m 1,6 m m m

CNMG CNMG CNMG CNMG

NUG NUG NUG NUG

0,8 1,2 1,6 2,4

CNMG 090408 NEG CNMG 090412 NEG

0,8 1,2

mmm mmm

CNMG 120404 NEG CNMG 120408 NEG CNMG 120412 NEG

0,4 m l m 0,8 m l m 1,2 m l m

lll llll lllm

CNMG 160608 NEG CNMG 160612 NEG CNMG 160616 NEG

0,8 m l m 1,2 m l m 1,6 m l m

mmm

CNMG 190612 NEG CNMG 190616 NEG

1,2 m m m 1,6 m m m

ll ll

CNMG 120404 NEX CNMG 120408 NEX CNMG 120412 NEX

0,4 0,8 1,2

llll llll llll

CNMG 160612 NEX

1,2

mlpp

CNMG 190612 NEX

1,2

mmpp

l = Euro stock = Stock item in Japan s = To be replaced by new item

0,8 m m m p 1,2 l l m p p p 1,6 l l l p p p

190608 190612 190616 190624

P M

0,4 0,8 1,2 1,6

CNMG 160608 NGE CNMG 160612 NGE CNMG 160616 NGE

120404 120408 120412 120416

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Neg. Inserts

Shape

a D12, D18 D41

Carbide

M-Class Double Sided Bumpy Chipbreaker Application

P M K N S H

3,18 3,18 3,97 4,46 6,35 6,35

m ml mm

p p

pp pp p

p p p

llpp mlpp

mlpp mm

l ll ml

llpp llpp llpp

mm mm

m m

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

CN_ _ L 1204.. 1606.. 1906.. 2509..

RE D1

12,7 15,875 19,05 25,4

Depth of cut (mm)

Medium Cut

ISO Cat. No. CNMG CNMG CNMG CNMG

NUP Feed rate (mm/rev)

Medium Cut

a E8

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

NEM

NUP NUP NUP NUP

0,4 0,8 1,2 1,6

ll ll ll

pp pp pp p

CNMG 160612 NUP

1,2

CNMG 190612 NUP

1,2

CNMG 120408 NEM CNMG 120412 NEM CNMG 120416 NEM

0,8 m l m 1,2 m l m 1,6 m l m

lll lll mll

CNMG 160608 NEM CNMG 160612 NEM CNMG 160616 NEM

0,8 m l m 1,2 m l m 1,6 m l m

mmm

CNMG 190612 NEM CNMG 190616 NEM CNMG 190624 NEM

1,2 m l m 1,6 m l m 2,4 m m m

lll lll

CNMG 250924 NEM

2,4 m m m

l = Euro stock = Stock item in Japan s = To be replaced by new item

120404 120408 120412 120416

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

llll llll llll l

llpp llpp mmpp

m m m

Neg. Inserts

Shape

Depth of cut (mm)

a D12, D18 D41

Carbide

M-Class Double Sided Bumpy Chipbreaker

Feed rate (mm/rev)

P M K N S H

5,16 6,35 7,94 9,2

CNMG llllll n-nn Application

4,46 6,35 6,35 9,52

80°

12,9 16,1 19,3 25,8

l l

lll lll

m m

C21

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

CN_ _ L 0903.. 1204.. 1606.. 1906..

RE D1

80°

9,7 12,9 16,1 19,3

IC S

9,525 12,7 15,875 19,05

3,81 5,16 6,35 7,94

Depth of cut (mm)

Roughing

NMU

Roughing

Depth of cut (mm)

NME

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NUX

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NMX

ISO Cat. No.

P M

CNMG 120408 NMU CNMG 120412 NMU CNMG 120416 NMU

0,8 l l l p p p l l 1,2 l l l p p p l l 1,6 l l m p p p

l l

CNMG CNMG CNMG CNMG

160608 160612 160616 160624

NMU NMU NMU NMU

0,8 l l l p p p l l 1,2 l l l p p p l l 1,6 l l l p p p l l p 2,4

l l l

CNMG CNMG CNMG CNMG

190608 190612 190616 190624

NMU NMU NMU NMU

0,8 1,2 1,6 2,4

M S

l pp lllpppll lllpppll

mmm

l l

mlpp

llpp m

CNMG 120408 NME CNMG 120412 NME CNMG 120416 NME

0,8 l l l p p p 1,2 l l l p p p 1,6 l l m p p

mm mm mm

CNMG 160608 NME CNMG 160612 NME CNMG 160616 NME

0,8 m l m p p p 1,2 l l l p p p 1,6 l l m p p p

mm mm mm

CNMG 190612 NME CNMG 190616 NME CNMG 190624 NME

1,2 m m m p p 1,6 l l l p p p 2,4 m m m

mm mm mm

CNMG 250924 NME

2,4 m m m

CNMG 090304 NUX

0,4

CNMG CNMG CNMG CNMG

0,4 0,8 1,2 1,6

lppp lllppp lllppp llmppp

CNMG 160608 NUX CNMG 160612 NUX CNMG 160616 NUX

0,8 l m m p p p 1,2 l l l p p p 1,6 l l m p p p

CNMG 190608 NUX CNMG 190612 NUX CNMG 190616 NUX

p 0,8 l 1,2 m m m p p p 1,6 m l m p p p

CNMG 120408 NMX CNMG 120412 NMX CNMG 120416 NMX

0,8 1,2 1,6

ll ll ll

pp pp pp

CNMG 160608 NMX CNMG 160612 NMX CNMG 160616 NMX

0,8 1,2 1,6

l ll ll

p pp pp

CNMG 190612 NMX CNMG 190616 NMX

1,2 1,6

ll ll

pp pp

l = Euro stock = Stock item in Japan s = To be replaced by new item

llpp llpp

2,4 m m l

NUX NUX NUX NUX

Coated Uncoated Uncoated

llpp llpp mlpp

CNMG 250924 NMU

120404 120408 120412 120416

Cermet Carbide

Coated

P M

Neg. Inserts

Shape

Feed rate (mm/rev)

C22

a E8

Carbide

M-Class Double Sided Bumpy Chipbreaker

Feed rate (mm/rev)

a D12, D18 D41

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

CNMG llllll n-nn Application

P M K N S H

3,18 4,76 6,35 6,35

l l

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

CN_ _ L 0904.. 1204.. 1606.. 1906..

RE D1

IC S

9,525 12,7 15,875 19,05

Roughing

Depth of cut (mm)

NGZ

Feed rate (mm/rev)

Roughing

a E8

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

NUZ

ISO Cat. No.

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated

CNMG 090408 NGZ CNMG 090412 NGZ

0,8 1,2

mmmpp mmmpp

CNMG CNMG CNMG CNMG

NGZ NGZ NGZ NGZ

0,4 0,8 1,2 1,6

llmpp lllpp lllpp lllpp

CNMG 160608 NGZ CNMG 160612 NGZ CNMG 160616 NGZ

0,8 1,2 1,6

p mm mmmpp pp ml

CNMG 190612 NGZ CNMG 190616 NGZ

1,2 1,6

pp mm mmmpp

CNMG CNMG CNMG CNMG

NUZ NUZ NUZ NUZ

0,4 0,8 1,2 1,6

m mm mm m

CNMG 160608 NUZ CNMG 160612 NUZ CNMG 160616 NUZ

0,8 1,2 1,6

mm mm mm

CNMG 190608 NUZ CNMG 190612 NUZ CNMG 190616 NUZ

0,8 1,2 1,6

mm mm mm

l = Euro stock = Stock item in Japan s = To be replaced by new item

120404 120408 120412 120416

M S

P M

p p

lmmpp lllpp lllpp mmlpp

Neg. Inserts

Shape

Depth of cut (mm)

a D12, D18 D41

Carbide

M-Class Double Sided Bumpy Chipbreaker

Feed rate (mm/rev)

P M K N S H

3,81 5,16 6,35 7,94

CNMG llllll n-nn Application

3,18 4,76 6,35 6,35

80°

9,7 12,9 16,1 19,3

p p

lllpp lllpp

pp p

mmlpp mllpp

C23

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

CN_ _ L 1204.. 1606.. 1906.. 2507.. 2509..

RE D1

12,7 15,875 19,05 25,4 25,4

5,16 6,35 7,94 9,2 9,2

CNMM llllll n-nn

Depth of cut (mm)

Heavy Roughing

ISO Cat. No.

NMP

Feed rate (mm/rev)

0,4

0,6

0,8

Depth of cut (mm)

Heavy Roughing Heavy Roughing

Depth of cut (mm) Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

C24

m m

p p

CNMM CNMM CNMM CNMM

160608 160612 160616 160624

NMP NMP NMP NMP

0,8 ll pp 1,2 l l l p p p 1,6 l l l p p p 2,4 p l

m m m

l l l

m m m

p p p

CNMM CNMM CNMM CNMM

190608 190612 190616 190624

NMP NMP NMP NMP

0,8 ll pp 1,2 m l l p p 1,6 l l l p p p 2,4 m l l p p p

l l

m m m

p p p

CNMM 160612 NMH CNMM 160616 NMH

1,2 l l l 1,6 l l l

pp pp

l l

CNMM 190612 NMH CNMM 190616 NMH CNMM 190624 NMH

1,2 l l l 1,6 l l l 2,4 l l l

pp pp pp

l l

CNMM 250924 NMH

2,4

CNMM 120408 NHG CNMM 120412 NHG CNMM 120416 NHG

0,8 l l l p p p 1,2 l l l p p p pp 1,6 m

CNMM CNMM CNMM CNMM

NHG NHG NHG NHG

p 0,8 l 1,2 l l l p p p 1,6 l l l p p p p 2,4 l

l l l

CNMM 190612 NHG CNMM 190616 NHG CNMM 190624 NHG

1,2 l l l p p p 1,6 l l l p p p 2,4 l l l p p p

CNMM 120408 NHP CNMM 120412 NHP CNMM 120416 NHP

0,8 1,2 1,6

NHP CNMM 160608 NHP CNMM 160612 NHP CNMM 160616 NHP

0,8 1,2 1,6

ml ml

CNMM CNMM CNMM CNMM

0,8 1,2 1,6 2,4

1,0

Feed rate (mm/rev)

lll l l l m

2,4

NHG

0,8 l l l p p p 1,2 l l l p p p 1,6 m l l p p p

CNMM 250924 NMP

Coated Uncoated Uncoated

CNMM 120408 NMP CNMM 120412 NMP CNMM 120416 NMP

NMH

0,2

P M

2,4

Cermet Carbide

Coated

CNMM 250724 NMP

a E8

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

l = Euro stock = Stock item in Japan s = To be replaced by new item

160608 160612 160616 160624

190608 190612 190616 190624

NHP NHP NHP NHP

M S

P M

Neg. Inserts

Shape

a D12, D18

Carbide

M-Class One Sided Bumpy Chipbreaker Application

P M K N S H

4,76 6,35 6,35 7,94 9,52

80°

12,9 16,1 19,3 25,8 25,8

ll ll

l m

pp pp

ll ll ll ll

pp p pp p p p p

p p p p

m m m m

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

0° Relief With Insert Hole RE

Dimensions (mm)

CN_ _ L 1906.. 2509..

19,3 25,8

19,05 25,4

6,35 9,52

P M K N S H

7,94 9,2

a E8

a D12, D18

CNMM llllll n-nn

Carbide P

Depth of cut (mm)

Heavy Roughing

Shape

ISO Cat. No.

CNMM 190616 NHU CNMM 190624 NHU

1,6 2,4

NHW CNMM 250924 NHU

2,4

CNMM 250924 NHW

2,4

CNMM 190616 NHF CNMM 190624 NHF

1,6 2,4

mm mm

pp pp

CNMM 250924 NHF CNMM 250932 NHF

2,4 3,2

mm mm

pp pp

NHU

P M

Coated Uncoated Uncoated H

M S

P M

Neg. Inserts

M-Class One Sided Bumpy Chipbreaker Application

Cermet Carbide

Coated

80°

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

l p

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

NHF

0,5

1,0

1,5

Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

C25

C DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

CN_ _ L 1204.. 1606.. 1906..

12,7 15,875 19,05

P M K N S H

4,76 6,35 6,35

5,16 6,35 7,94

a D12, D18

a E8

12,9 16,1 19,3

80°

CNMA / CNGA / CNMX

Carbide

ISO Cat. No.

Heavy Roughing

Medium Cut

Roughing

CNMA CNMA CNMA CNMA

mmlpp

CNMA 160608 CNMA 160612 CNMA 160616

0,8 1,2 1,6

p mm mllpp

CNMA 190612 CNMA 190616

1,2 1,6

mllpp mmlpp

CNGA 120402 CNGA 120404 CNGA 120408

0,2 0,4 0,8

CNMX 120408 L

0,8

CNMX 120408 R

0,8

Finishing

ISO Cat. No.

Shape

Depth of cut (mm)

0,4 0,8 1,2 1,6

M S

P M

0,2 0,4 0,8

CNGG 120402 NGH CNGG 120404 NGH CNGG 120408 NGH

0,2 0,4 0,8

CNGG 120402 NEF CNGG 120404 NEF CNGG 120408 NEF

0,2 0,4 0,8

m m m

Cermet Carbide

P M

Coated Uncoated Uncoated H

M S

P M

mm mm mm

mmmm mmmm m mm

Depth of cut (mm)

Finishing Finishing

C26

Depth of cut (mm)

Feed rate (mm/rev)

m m m

NGH

NEF

l = Euro stock = Stock item in Japan s = To be replaced by new item

lllpp

CNGG 120402 NSU CNGG 120404 NSU CNGG 120408 NSU

l l

Coated

lllpp lllpp lllpp

Carbide

G-Class Double Sided Bumpy Chipbreaker

NSU

P M

120404 120408 120412 120416

CNGG llllll n-nn Application

Coated Uncoated Uncoated

Neg. Inserts

Shape

Cermet Carbide

Coated

Flat and One Side Handed Inserts Application

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

m m

D DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

55° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

DN_ _ L 1104.. 1504.. 1506..

IC 55°

9,525 12,7 12,7

3,81 5,16 5,16

Fine Finishing

Depth of cut (mm)

NFB

Depth of cut (mm)

NFA

P M

Coated Uncoated Uncoated H

M S

P M

ISO Cat. No.

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

DNMG 110404 NFB DNMG 110408 NFB

0,4 0,8

m m

mm mm

DNMG 150404 NFB DNMG 150408 NFB

0,4 0,8

m m

mmmm mmmm

DNMG 150604 NFB DNMG 150608 NFB

0,4 0,8

m m

mmmm mmmm

DNMG 150404 NFA DNMG 150408 NFA

0,4 0,8

mmmm mmmm

DNMG 150604 NFA DNMG 150608 NFA

0,4 0,8

l l

DNMG 150404 NFL DNMG 150408 NFL DNMG 150412 NFL

0,4 0,8 1,2

DNMG 150604 NFL DNMG 150608 NFL

0,4 0,8

DNMG 110404 NFE DNMG 110408 NFE DNMG 110412 NFE

0,4 m m m p 0,8 m m m p 1,2 m m m p

p p p

mm mm mm

DNMG DNMG DNMG DNMG

150402 150404 150408 150412

NFE NFE NFE NFE

0,2 0,4 0,8 1,2

mmmp mmmp mmmp mmmp

p p p p

mm mm mm mm

mmmm mmmm mmmm mmmm

DNMG DNMG DNMG DNMG

150602 150604 150608 150612

NFE NFE NFE NFE

0,2 0,4 0,8 1,2

mmmp mmmp mmmp mmmp

p p p p

mm mm mm mm

mmmm mmmm mmmm mmmm

Neg. Inserts

Shape

Feed rate (mm/rev)

m m

ll ml

Feed rate (mm/rev)

Depth of cut (mm)

Fine Finishing

a E9

Carbide

M-Class Double Sided Bumpy Chipbreaker

Fine Finishing

a D13, D19 D41

DNMG llllll n-nn Application

P M K N S H

4,76 4,76 6,35

11,6 15,5 15,5

NFL

m m m

m m

p p

mmmm mmmm

ll ll

p p

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFE

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

NLU

Feed rate (mm/rev)

DNMG 110404 NLU DNMG 110408 NLU

0,4 l l 0,8 l m

DNMG DNMG DNMG DNMG

0,2 0,4 0,8 1,2

150402 150404 150408 150412

NLU NLU NLU NLU

DNMG 150604 NLU DNMG 150608 NLU DNMG 150612 NLU

l = Euro stock = Stock item in Japan s = To be replaced by new item

pp pp

p mm mmmp mmmp mmmp

0,4 l l 0,8 l l 1,2 l l

p p p pp

pp pp pp

m m

m m m m

l l

m m m

m m

mmmm mm mm mmmmm mm m

l l l

C27

D DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

55° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

DN_ _ L 1104.. 1504.. 1506..

IC 55°

9,525 12,7 12,7

4,76 4,76 6,35

Finishing

Depth of cut (mm)

NEF

Finishing

Depth of cut (mm)

NSU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSE

Depth of cut (mm)

Feed rate (mm/rev)

NSX

ISO Cat. No.

Cermet Carbide

Coated

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated

M S

P M

DNMG 110404 NEF DNMG 110408 NEF DNMG 110412 NEF

0,4 m l m 0,8 m l m 1,2 m m m

lll lll mll

DNMG 150404 NEF DNMG 150408 NEF DNMG 150412 NEF

0,4 m m m 0,8 m m m 1,2 m m m

mmmm mmmm mm

mmpp mmpp m

mm mm

DNMG 150604 NEF DNMG 150608 NEF DNMG 150612 NEF

0,4 m l m 0,8 m l m 1,2 m l m

lllm lllm llm

llpp llpp l

mm mm

DNMG 110404 NSU DNMG 110408 NSU DNMG 110412 NSU

0,4 l l m p p l m 0,8 l l m p p p l m 1,2 m m m

DNMG DNMG DNMG DNMG

0,2 0,4 m m m p p p 0,8 m m m p p p p 1,2 m m

m m m

p p p

l l

llpp llpp

mmm mmm mmm m m

p m p mm mmpp

DNMG 150604 NSU DNMG 150608 NSU DNMG 150612 NSU

0,4 l l l p p p l l l l 0,8 l l l p p p l l l l 1,2 l l l p p p

llpp llpp l p

DNMG 110408 NSE

0,8 l m m p

DNMG 150404 NSE DNMG 150408 NSE DNMG 150412 NSE

0,4 m m m p p p 0,8 m m m p p p 1,2 m m m p p

DNMG 150604 NSE DNMG 150608 NSE DNMG 150612 NSE

0,4 l l 0,8 l l 1,2 l l

DNMG 150404 NSX DNMG 150408 NSX DNMG 150412 NSX

0,4 m m m p p 0,8 m m m p p 1,2 m m m

mm mm

DNMG 150604 NSX DNMG 150608 NSX

0,4 0,8 l

m m

DNMG 110404 NGU DNMG 110408 NGU DNMG 110412 NGU

0,4 l l m p p p l l m m m 0,8 l l l p p p l l m l m m 1,2 l l m p p l lmm

DNMG DNMG DNMG DNMG

150404 150408 150412 150416

NGU NGU NGU NGU

0,4 m m m p p p m m m m m m 0,8 m m m p p p m m m m m m 1,2 m m m p p m m m m m 1,6 m mm

m mm mm

m m m

DNMG DNMG DNMG DNMG

150604 150608 150612 150616

NGU NGU NGU NGU

0,4 l l l p p p l l l l m m 0,8 l l l p p p l l l l m m 1,2 l l m p p p l l m l m m p mm 1,6 m

150402 150404 150408 150412

NSU NSU NSU NSU

mmmmm mmmm mmmm mmmm

l l l

ml ml

m m m

mm mm mm

m m

pp pp pp

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NGU

Feed rate (mm/rev)

C28

l = Euro stock = Stock item in Japan s = To be replaced by new item

Shape

Feed rate (mm/rev)

Finishing

a E9

Carbide

M-Class Double Sided Bumpy Chipbreaker

Neg. Inserts

a D13, D19 D41

DNMG llllll n-nn Application

P M K N S H

3,81 5,16 5,16

11,6 15,5 15,5

p p

p p p

D DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

55° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

DN_ _ L 1104.. 1504.. 1506..

IC L

Depth of cut (mm)

Medium Cut

NGE

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUG

Feed rate (mm/rev)

Medium Cut

a E9

NEG

Depth of cut (mm)

Feed rate (mm/rev)

NEX

Feed rate (mm/rev)

ISO Cat. No.

Cermet Carbide

Coated

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

DNMG 110408 NGE DNMG 110412 NGE

0,8 m m m p p p 1,2 m m m

DNMG DNMG DNMG DNMG

150404 150408 150412 150416

NGE NGE NGE NGE

0,4 m m m p p p 0,8 m m m p p p p 1,2 m m m 1,6 m

DNMG DNMG DNMG DNMG

150604 150608 150612 150616

NGE NGE NGE NGE

0,4 0,8 1,2 1,6

DNMG 110404 NUG DNMG 110408 NUG

0,4 0,8

DNMG 150404 NUG DNMG 150408 NUG DNMG 150412 NUG

0,4 m 0,8 m m m 1,2 mm

DNMG DNMG DNMG DNMG

NUG NUG NUG NUG

0,4 l m 0,8 l l m 1,2 m 1,6 m

DNMG 110408 NEG DNMG 110412 NEG

0,8 m l m 1,2 m l m

lll lll

DNMG 150404 NEG DNMG 150408 NEG DNMG 150412 NEG

0,4 m m m 0,8 m m m 1,2 m m m

mmm mmmm mmmm

m mmpp mmpp

m mm mm

DNMG 150604 NEG DNMG 150608 NEG DNMG 150612 NEG

0,4 m l m 0,8 m l m 1,2 m l m

lllm llll lllm

m ml mm

DNMG 110404 NEX DNMG 110408 NEX

0,4 0,8

l l

DNMG 150404 NEX DNMG 150408 NEX DNMG 150412 NEX

0,4 0,8 1,2

mmm mmm mm

mm mm mm

DNMG 150604 NEX DNMG 150608 NEX DNMG 150612 NEX

0,4 0,8 1,2

llll llll llmm

llpp llpp llpp

l = Euro stock = Stock item in Japan s = To be replaced by new item

150604 150608 150612 150616

Neg. Inserts

Shape

Depth of cut (mm)

a D13, D19 D41

Carbide

M-Class Double Sided Bumpy Chipbreaker

Medium Cut

P M K N S H

3,81 5,16 5,16

DNMG llllll n-nn Application

4,76 4,76 6,35

55°

9,525 12,7 12,7

11,6 15,5 15,5

llmppp lllppp lllppp llmppp

ml mm

p p

pp p p

m m

l l

p p

llpp llpp

C29

D DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

55° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

DN_ _ L 1504.. 1506..

12,7 12,7

Carbide

NUP

ISO Cat. No.

Cermet Carbide

Coated

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

DNMG 150404 NUP DNMG 150408 NUP DNMG 150412 NUP

0,4 0,8 1,2

DNMG 150604 NUP DNMG 150608 NUP DNMG 150612 NUP

0,4 0,8 1,2

DNMG 150404 LUM DNMG 150408 LUM

0,4 0,8

m m

DNMG 150404 RUM DNMG 150408 RUM

0,4 0,8

m m

DNMG DNMG DNMG DNMG

p 0,4 0,8 m m m p p p 1,2 m m m p p p pp mm 1,6

ll ll l

pp pp p

mmm mmm m m

mmpp lmpp mmpp

pp pp p

llll llll l l

llpp llpp llpp

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

L/RUM

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMU

150404 150408 150412 150416

NMU NMU NMU NMU

m m

mmpp mmpp p m

DNMG 150608 NMU DNMG 150612 NMU DNMG 150616 NMU

0,8 l l l p p p l l 1,2 l l l p p p l l 1,6 l l p p l

DNMG 150408 NEM DNMG 150412 NEM DNMG 150416 NEM

0,8 m m m 1,2 m m m mm 1,6

mmm mmm mmm

DNMG 150608 NEM DNMG 150612 NEM DNMG 150616 NEM

0,8 m l m 1,2 m l m 1,6 l

lll lll

DNMG 150408 NME DNMG 150412 NME DNMG 150416 NME

0,8 m m m 1,2 m m m m 1,6

mm mm mm

DNMG 150608 NME DNMG 150612 NME DNMG 150616 NME

0,8 l l l p p p 1,2 l l m p p p 1,6 l l m p p p

mm mm ml

m m

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NEM

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NME

Feed rate (mm/rev)

C30

l = Euro stock = Stock item in Japan s = To be replaced by new item

Shape

Depth of cut (mm)

Medium Cut

a E9

M-Class Double Sided Bumpy Chipbreaker

Neg. Inserts

P M K N S H

5,16 5,16

a D13, D19 D41

DNMG llllll n-nn Application

4,76 6,35

IC 55°

15,5 15,5

D DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

55° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

DN_ _ L 1104.. 1504.. 1506..

IC 55°

9,525 12,7 12,7

3,81 5,16 5,16

L/RHM

ISO Cat. No.

P M

Coated Uncoated Uncoated

M S

P M

Shape

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

DNMG 150404 LHM DNMG 150408 LHM

0,4 0,8

DNMG 150404 RHM DNMG 150408 RHM

0,4 m m m p p 0,8 m m m p p p

DNMG 110408 NUX

0,8 m m m

DNMG 150404 NUX DNMG 150408 NUX DNMG 150412 NUX

0,4 m m m p p 0,8 m m m p p 1,2 m m m p p

DNMG DNMG DNMG DNMG

0,4 m l m p p 0,8 l l l p p p 1,2 l l l p p p p l 1,6

m m

Neg. Inserts

Depth of cut (mm)

a E9

Carbide

M-Class Double Sided Bumpy Chipbreaker

Roughing

a D13, D19 D41

DNMG llllll n-nn Application

P M K N S H

4,76 4,76 6,35

11,6 15,5 15,5

m m m m

Roughing

Depth of cut (mm)

NUX

Feed rate (mm/rev)

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NMX

150604 150608 150612 150616

NUX NUX NUX NUX

DNMG 150408 NMX DNMG 150412 NMX

0,8 1,2

mm mm

pp p

DNMG 150608 NMX DNMG 150612 NMX

0,8 1,2

l l

p p

DNMG 110408 NGZ DNMG 110412 NGZ

0,8 1,2

DNMG 150404 NGZ DNMG 150408 NGZ DNMG 150412 NGZ

0,4 0,8 1,2

DNMG 150604 NGZ DNMG 150608 NGZ DNMG 150612 NGZ

0,4 0,8 1,2

DNMG 150404 NUZ DNMG 150408 NUZ DNMG 150412 NUZ

0,4 0,8 1,2

m mm mm

DNMG 150608 NUZ DNMG 150612 NUZ

0,8 1,2

m m

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NGZ

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NUZ

mmlpp mmlpp

mm mmm mm

p p p

lllpp mmlpp

mm mmm mm

mllpp mmlpp

Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

C31

D DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

55° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

DN_ _ L 1504.. 1506..

12,7 12,7

5,16 5,16

a D13, D19

Depth of cut (mm)

Heavy Roughing

Shape

ISO Cat. No.

NMP

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

NHG

Carbide

Depth of cut (mm)

Heavy Roughing

C32

P M

DNMM DNMM DNMM DNMM

150404 150408 150412 150416

NMP NMP NMP NMP

pp 0,4 mm 0,8 m m m p p 1,2 m m m p p p 1,6 m m

DNMM DNMM DNMM DNMM

150604 150608 150612 150616

NMP NMP NMP NMP

0,4 ll pp 0,8 l l l p p p 1,2 l l l p p p 1,6 m l l p p p

l l l

DNMM DNMM DNMM DNMM

150604 150608 150612 150616

NHG NHG NHG NHG

pp 0,4 0,8 l l p p p 1,2 l l p p p 1,6 l l p p p

l l l

DNMM DNMM DNMM DNMM

150404 150408 150412 150416

NHP NHP NHP NHP

0,4 0,8 1,2 1,6

mm mm mm m

DNMM DNMM DNMM DNMM

150604 150608 150612 150616

NHP NHP NHP NHP

0,4 0,8 1,2 1,6

Feed rate (mm/rev)

NHP

l = Euro stock = Stock item in Japan s = To be replaced by new item

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

Neg. Inserts

M-Class One Sided Bumpy Chipbreaker

Feed rate (mm/rev)

a E9

DNMM llllll n-nn Application

P M K N S H

4,76 6,35

IC 55°

15,5 15,5

lm mm m

pp pp p

D DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

55° Diamond Type

0° Relief With Insert Hole

IC L

55°

1104.. 1504.. 1506..

11,6 15,5 15,5

9,525 12,7 12,7

4,76 4,76 6,35

Finishing

Roughing

NSE-W

Feed rate (mm/rev)

ISO Cat. No.

P M

DNMA 150404 DNMA 150408 DNMA 150412

0,4 0,8 1,2

mm mmm p mm

DNMA 150608 DNMA 150612

0,8 1,2

mmlpp

DNMX 150608 L

0,8

DNMX 150608 R

0,8

DNMX 110404 NSE-W DNMX 110408 NSE-W DNMX 110412 NSE-W

0,4 l m m p p p 0,8 m m m p p p 1,2 m m m p p p

DNMX 150404 NSE-W DNMX 150408 NSE-W DNMX 150412 NSE-W

0,4 m m 0,8 m m 1,2 m m

DNMX 150604 NSE-W DNMX 150608 NSE-W DNMX 150612 NSE-W

0,4 l l 0,8 l l 1,2 l

pp pp pp

Wiper insert SDW type Normal insert

l = Euro stock = Stock item in Japan s = To be replaced by new item

Coated Uncoated Uncoated H

M S

P M

Shape

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Neg. Inserts

Depth of cut (mm)

a E9

Carbide

Flat Inserts and One Side Handed Inserts M-Class Double Sided Bumpy Chipbreaker

”Wiper” W type

a D13, D19

DNMA / DNMX Application

P M K N S H

3,81 5,16 5,16

Dimensions (mm)

DN_ _ L

lllpp

(Note) The cutting point position of the SDW type does not follow the ISO standard. Wenn using on a boring holder with a 93° approach angle, there is a need to revise the cutting point position (refer to right table) relative to using standard inserts.

m m

r 0,4 0,8 1,2

Compensation (mm) X (Diam. change) Z -0,14 ( Ø : -0,28) -0,02 -0,14 ( Ø : -0,28) -0,02 -0,1 ( Ø : -0,2 ) -0,03

C33

D DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

55° Diamond Type

0° Relief With Insert Hole

IC L

11,6 15,5

9,525 12,7

Carbide

Shape

ISO Cat. No.

Medium Cut

DNGA 150402 DNGA 150404 DNGA 150408

Finishing

Depth of cut (mm)

NEF

P M

Coated Uncoated Uncoated H

M S

P M

Cermet Carbide

P M

M S

P M

DNGG 150404 NEF DNGG 150408 NEF

0,4 0,8

Finishing

Depth of cut (mm) Depth of cut (mm)

Medium Cut Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NGH

DNGG 150402 NSU DNGG 150404 NSU DNGG 150408 NSU

0,2 0,4 0,8

mm mm mm

DNGG 110404 LUM DNGG 110408 LUM

0,4 0,8

m m

mm mm

DNGG 150404 LUM DNGG 150408 LUM

0,4 0,8

m m

mm mm

DNGG 110404 RUM DNGG 110408 RUM

0,4 0,8

m m

mmm mm

DNGG 150404 RUM DNGG 150408 RUM

0,4 0,8

m m

mm mm

DNGG 150402 NGH DNGG 150404 NGH DNGG 150408 NGH

0,2 0,4 0,8

Feed rate (mm/rev)

C34

l = Euro stock = Stock item in Japan s = To be replaced by new item

m mm mmmm mmmm

Feed rate (mm/rev)

L/RUM

Coated Uncoated Uncoated

Feed rate (mm/rev)

NSU

m m

Coated

m m m

Carbide

G-Class Double Sided Bumpy Chipbreaker ISO Cat. No.

0,2 0,4 0,8

DNGG llllll n-nn Shape

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Neg. Inserts

a E9

G-Class One Sided Bumpy Chipbreaker

Application

P M K N S H

3,81 5,16

a D13, D19

DNGA llllll Application

4,76 4,76

55°

1104.. 1504..

Dimensions (mm)

DN_ _ L

m m m

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

Dimensions (mm)

SN_ _ L 1204..

12,7

5,16

RE IC

a D14, D20~21 D41

D1 90°

Carbide

Depth of cut (mm)

ISO Cat. No.

P M

M S

P M

Coated Uncoated Uncoated

SNMG 120404 NFB SNMG 120408 NFB

0,4 0,8

SNMG 120408 NFL

0,8

SNMG 120404 NFE SNMG 120408 NFE SNMG 120412 NFE

0,4 m m m p 0,8 m m m p 1,2 m m m p

SNMG 120408 NLU SNMG 120412 NLU

0,8 m m 1,2 m l

SNMG 120408 NSU SNMG 120412 NSU

0,8 l l m p p p l l l m 1,2

m m

Neg. Inserts

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Fine Finishing

a E10

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

SNMG llllll n-nn Application

P M K N S H

4,76

mmmm mmmm

NFB

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFL

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

p p p

mm mm mm

mmmm mmmm mmmm

mm m m

mm mm

NFE

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

pp pp

NLU

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

llpp lpp

mmmm

NSU

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

NSE Feed rate (mm/rev)

SNMG 120408 NSE 0,8 m m m p p SNMG 120412 NSE 1,2 l l m p p p

l = Euro stock = Stock item in Japan s = To be replaced by new item

C35

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

Dimensions (mm)

0° Relief With Insert Hole

SN_ _ L

0903.. 9,525 9,525 1204.. 12,7 12,7 1506.. 15,875 15,875

Carbide P

ISO Cat. No.

SNMG 120404 NEF SNMG 120408 NEF

Depth of cut (mm)

Finishing

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Neg. Inserts

a E10

SNMG llllll n-nn Application

a D14, D20~21 D41

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

P M

Coated Uncoated Uncoated H

M S

P M

0,4 m m m 0,8 m l m

lll l

NEF

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSJ

SNMG 090304 NSJ 0,4 SNMG 120404 NSJ 0,4 SNMG 120404 NSX SNMG 120408 NSX SNMG 120412 NSX

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

m m

0,4 0,8 m m m 1,2 m m m

mm mm

m m

NSX

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGU

C36

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGE Feed rate (mm/rev)

SNMG 090304 NGU SNMG 090308 NGU

0,4 l 0,8 m l m

SNMG SNMG SNMG SNMG

0,4 0,8 1,2 1,6

120404 120408 120412 120416

NGU NGU NGU NGU

mm mm

p pp

llmpppmllmmm lllpppllllmm lllppplllmmm llm pp l lmm

SNMG 150608 NGU SNMG 150612 NGU SNMG 150616 NGU

0,8 m m m 1,2 m m m p p 1,6 m m m p

SNMG 120408 NGE SNMG 120412 NGE SNMG 120416 NGE

0,8 m l m p p p 1,2 m l l p p p 1,6 m l m p p p

SNMG 150608 NGE SNMG 150612 NGE SNMG 150616 NGE

0,8 m m m 1,2 m m m 1,6 m m m p

l = Euro stock = Stock item in Japan s = To be replaced by new item

90°

P M K N S H

3,81 5,16 6,35

RE IC

3,18 4,76 6,35

m m

mm mm mm

m m m

p p p

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

RE IC

0903.. 9,525 9,525 1204.. 12,7 12,7 1506.. 15,875 15,875 1906.. 19,05 19,05 2509.. 25,4 25,4

Depth of cut (mm)

Medium Cut

ISO Cat. No.

NUG

Depth of cut (mm)

Medium Cut

L/RUM

Depth of cut (mm)

Feed rate (mm/rev)

Medium Cut

a E10

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

NEG

Depth of cut (mm)

Feed rate (mm/rev)

NEX

Depth of cut (mm)

Feed rate (mm/rev)

NUP

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

SNMG 090308 NUG

0,8

SNMG 120408 NUG SNMG 120412 NUG SNMG 120416 NUG

0,8 m m l 1,2 ml 1,6 l m

SNMG 150612 NUG

1,2

SNMG 190612 NUG SNMG 190616 NUG

1,2 1,6

m m

SNMG 250924 NUG

2,4

SNMG 120404 LUM SNMG 120408 LUM SNMG 120412 LUM

0,4 0,8 1,2

m m m

SNMG 120404 RUM SNMG 120408 RUM

0,4 0,8

m m

SNMG 120404 NEG SNMG 120408 NEG SNMG 120412 NEG

0,4 m l m 0,8 m l m 1,2 m l m

SNMG 150608 NEG SNMG 150612 NEG SNMG 150616 NEG

0,8 m m m 1,2 m m m 1,6 m m m

SNMG 190612 NEG SNMG 190616 NEG

1,2 m m m 1,6 m m m

SNMG 120404 NEX SNMG 120408 NEX SNMG 120412 NEX

0,4 0,8 1,2

SNMG 150612 NEX

1,2

mmpp

SNMG 190612 NEX SNMG 190616 NEX

1,2 1,6

mmpp

SNMG 120404 NUP SNMG 120408 NUP SNMG 120412 NUP

0,4 0,8 1,2

Neg. Inserts

Shape

Feed rate (mm/rev)

Medium Cut

a D14, D20~21 D41

Carbide

M-Class Double Sided Bumpy Chipbreaker

Medium Cut

P M K N S H

3,81 5,16 6,35 7,94 9,2

SNMG llllll n-nn Application

3,18 4,76 6,35 6,35 9,52

90°

Dimensions (mm)

SN_ _ L

l lllm lllm

mmpp

ml lm

ml ml

mm m

mm mm

lllm llll lllm

mlpp mlpp mlpp

llpp

lpp

ll ll

pp pp pp

l m llll lllm

llpp lmpp

mmpp

Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

C37

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

Dimensions (mm)

0° Relief With Insert Hole

SN_ _ L

RE IC

Neg. Inserts

Depth of cut (mm)

Roughing

Shape

NUX

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMU

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NEM

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

C38

a D14, D20~21 D41

a E10

Carbide

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

NME

ISO Cat. No.

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Feed rate (mm/rev)

P M K N S H

3,81 5,16 6,35 7,94 9,2

SNMG llllll n-nn Application

3,18 4,46 6,35 6,35 9,52

P M

Coated Uncoated Uncoated H

M S

SNMG 090308 NUX

0,8

SNMG SNMG SNMG SNMG

NUX NUX NUX NUX

0,4 m 0,8 l l l p p p 1,2 l l l p p p 1,6 m m m p p p

SNMG 190612 NUX SNMG 190616 NUX

1,2 m m m p p p 1,6 m m m p p p

SNMG 120408 NMU SNMG 120412 NMU SNMG 120416 NMU

0,8 l l l p p p l l 1,2 m l l p p p l l 1,6 l l m p p p l

l l l

llpp llpp

SNMG 150608 NMU SNMG 150612 NMU SNMG 150616 NMU

0,8 m m m 1,2 l m l p p p l l 1,6 l l l p p p l l

l l

mmpp mmpp

SNMG 190612 NMU SNMG 190616 NMU SNMG 190624 NMU

1,2 l l l p p p l l 1,6 l l l p p p l l 2,4 m m m

l l

mlpp mlpp

SNMG 250924 NMU

2,4 m m l

SNMG 120408 NEM SNMG 120412 NEM SNMG 120416 NEM

0,8 m l m 1,2 m l m 1,6 l

lll lll

SNMG 150608 NEM SNMG 150612 NEM SNMG 150616 NEM

0,8 m m m 1,2 m l m 1,6 m l m

mmm

SNMG 190612 NEM SNMG 190616 NEM SNMG 190624 NEM

1,2 m l m 1,6 m l m 2,4 m m m

lll lll

SNMG 250924 NEM

2,4 m m m

SNMG 120408 NME SNMG 120412 NME SNMG 120416 NME

0,8 m l l p p p 1,2 m m m p p p 1,6 m m m p p p

mm mm mm

SNMG 150608 NME SNMG 150612 NME SNMG 150616 NME

0,8 m m m 1,2 m l m p p 1,6 m m m p p p

mm mm mm

SNMG 190612 NME SNMG 190616 NME SNMG 190624 NME

1,2 m m m p p p 1,6 m l l p p p 2,4 m m m p

mm mm mm

SNMG 250924 NME

2,4 m m m

l = Euro stock = Stock item in Japan s = To be replaced by new item

120404 120408 120412 120416

P M

90°

0903.. 9,525 9,525 1204.. 12,7 12,7 1506.. 15,875 15,875 1906.. 19,05 19,05 2509.. 25,4 25,4

lll lll

m mm

m m

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

1204.. 12,7 12,7 1506.. 15,875 15,875 1906.. 19,05 19,05

90°

5,16 6,35 7,94

a D14, D20~21 D41

Carbide

Roughing

L/RHM

ISO Cat. No.

P M

M S

P M

Coated Uncoated Uncoated

SNMG 120408 LHM

0,8 m m m

SNMG 120408 RHM

0,8 m m m

SNMG 120408 NMX SNMG 120412 NMX SNMG 120416 NMX

0,8 1,2 1,6

mm ml m

pp pp pp

SNMG 150612 NMX SNMG 150616 NMX

1,2 1,6

l l

pp pp

SNMG 190612 NMX SNMG 190616 NMX

1,2 1,6

ll ml

pp pp

SNMG 120408 NGZ SNMG 120412 NGZ SNMG 120416 NGZ

0,8 1,2 1,6

mllpp mmlpp

SNMG 150612 NGZ SNMG 150616 NGZ

1,2 1,6

mmmpp mmmpp

SNMG 190612 NGZ SNMG 190616 NGZ

1,2 1,6

mmm mmm

SNMG 120408 NUZ SNMG 120412 NUZ SNMG 120416 NUZ

0,8 1,2 1,6

mm mm mm

SNMG 150612 NUZ SNMG 150616 NUZ

1,2 1,6

SNMG 190612 NUZ SNMG 190616 NUZ

1,2 1,6

mm mm

Neg. Inserts

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Depth of cut (mm)

a E10

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

SNMG llllll n-nn Application

P M K N S H

4,46 6,35 6,35

RE IC

Dimensions (mm)

SN_ _ L

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMX

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NGZ

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NUZ Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

lllpp

p p

p mml mmlpp lmlpp

lpp l p p p

mml mml

p p

C39

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

Dimensions (mm)

0° Relief With Insert Hole

SN_ _ L

RE IC

90°

1204.. 12,7 12,7 1506.. 15,875 15,875 1906.. 19,05 19,05 2507.. 25,4 25,4 2509.. 25,4 25,4 3109.. 31,75 31,75

5,16 6,35 7,94 9,2 9,2 8,8

SNMM llllll n-nn ISO Cat. No.

Depth of cut (mm)

Heavy Roughing

SNMM SNMM SNMM SNMM

NMP

Feed rate (mm/rev)

120408 120412 120416 120420

Depth of cut (mm)

Heavy Roughing

NMH

6 4 2 0

0,2

0,4

0,6

0,8

P M

NMP NMP NMP NMP

0,8 m l l p p p 1,2 m m l p p 1,6 m l m p p p 2,0 ll pp

l l l

SNMM 150612 NMP SNMM 150616 NMP

1,2 m l l p p p 1,6 l l l p p p

m m

l l

SNMM 190612 NMP SNMM 190616 NMP SNMM 190624 NMP

1,2 m l l p p p 1,6 l l l p p p pp 2,4 l l

l l

SNMM 250724 NMP

2,4 m m l p p p

SNMM 250924 NMP

2,4 m m

SNMM 310924 NMP

2,4 m m

SNMM 190612 NMH SNMM 190616 NMH

1,2 l l l 1,6 l l l

pp pp

l l

SNMM 250724 NMH

2,4

SNMM 250924 NMH

2,4

SNMM 120408 NHG SNMM 120412 NHG SNMM 120416 NHG

0,8 l m m p p p 1,2 m l m p p p 1,6 m l m p p p

m m m

SNMM 150612 NHG SNMM 150616 NHG

1,2 1,6 m l

l l

SNMM 190612 NHG SNMM 190616 NHG SNMM 190624 NHG

1,2 m m l p p p 1,6 l l l p p p 2,4 m l l p p

SNMM 190616 NHGS

1,6

SNMM 120408 NHP SNMM 120412 NHP SNMM 120416 NHP

0,8 1,2 1,6

ml mm

pp pp p

SNMM 150612 NHP

1,2

SNMM 190612 NHP SNMM 190616 NHP SNMM 190624 NHP

1,2 1,6 2,4

ll pp ll pp llppp

SNMM 250724 NHP

2,4

SNMM 250924 NHP

2,4

mlppp

SNMM 310924 NHP

2,4

l m

1,0

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

NHG

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

NHP

Feed rate (mm/rev)

C40

l = Euro stock = Stock item in Japan s = To be replaced by new item

Cermet Carbide

Coated

12 10

a E10

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

Neg. Inserts

Shape

a D14, D20~21

Carbide

M-Class One Sided Bumpy Chipbreaker Application

P M K N S H

4,46 6,35 6,35 7,94 9,52 9,52

p pp

l m

m m m

p p p

m m

p p

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

RE IC

90°

Dimensions (mm)

SN_ _ L 1906.. 2507.. 2509.. 3109..

19,05 25,4 25,4 31,75

7,94 9,2 9,2 8,8

Depth of cut (mm)

Heavy Roughing

NHW NHU

Depth of cut (mm)

NHF

SNMM 190616 NHU

1,6

SNMM 250724 NHU SNMM 250924 NHU

2,4 2,4

SNMM 310924 NHU

2,4

SNMM 190616 NHW

1,6

SNMM 250724 NHW

2,4

SNMM 250924 NHW

P M

pp pp

l l

ppp

2,4

SNMM 310924 NHW

2,4

SNMM 190612 NHF SNMM 190616 NHF SNMM 190624 NHF

1,2 1,6 2,4

pp mm mlppp

SNMM 250724 NHF SNMM 250732 NHF

2,4 3,2

mm mm

pp p

SNMM 250924 NHF SNMM 250932 NHF

2,4 3,2

ml mm

pp p

SNMM 310924 NHF

2,4

l = Euro stock = Stock item in Japan s = To be replaced by new item

Coated Uncoated Uncoated H

M S

P M

ISO Cat. No.

Cermet Carbide

Coated

Neg. Inserts

Shape

Feed rate (mm/rev)

Heavy Roughing

a E10

Carbide

M-Class One Sided Bumpy Chipbreaker

Feed rate (mm/rev)

a D14, D20~21

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

SNMM llllll n-nn Application

P M K N S H

6,35 7,94 9,52 9,52

C41

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

RE IC

0903.. 9,525 9,525 1204.. 12,7 12,7 1506.. 15,875 15,875 1906.. 19,05 19,05

Shape

ISO Cat. No.

Medium Cut

Roughing

SNMA SNMA SNMA SNMA SNMA

P M

0,4 0,8 1,2 1,6 2,0

mm mmlpp

SNMA 150612 SNMA 150616

1,2 1,6

mmm mm

SNMA 190612 SNMA 190616

1,2 1,6

mmlpp mmlpp

SNGA 120404 SNGA 120408 SNGA 120412

0,4 0,8 1,2

Shape

Depth of cut (mm)

Coated Uncoated Uncoated

120404 120408 120412 120416 120420

ISO Cat. No.

M S

P M

m m m

Cermet Carbide

P M

Coated Uncoated Uncoated H

M S

P M

0,4 0,8

mm mm

SNGG 090304 RST SNGG 090308 RST

0,4 0,8

mm mm

SNGG 120404 LUM SNGG 120408 LUM

0,4 0,8

ml ml

SNGG 120404 RUM SNGG 120408 RUM SNGG 120412 RUM

0,4 0,8 1,2

Depth of cut (mm)

Medium Cut

C42

l = Euro stock = Stock item in Japan s = To be replaced by new item

p p

SNGG 090304 LST SNGG 090308 LST

Feed rate (mm/rev)

L/RUM

Coated

lllpp mllpp

Carbide

G-Class Double Sided Bumpy Chipbreaker

L/RST

Cermet Carbide

Coated

SNGG llllll n-nn Light Cutting

a E10

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Neg. Inserts

a D14, D12, D20-21 D18~19 D25

Carbide

G/M-Class No Chipbreaker

Application

P M K N S H

3,81 5,16 6,35 7,94

SNMA/SNGA llllll Application

3,18 4,76 6,35 6,35

90°

Dimensions (mm)

SN_ _ L

ll ml

S SQUARE TYPE

Negative Inserts

INSERTS FOR TURNING

90° Square Type

0° Relief Without Insert Hole

Dimensions (mm)

SN_ _ L 1204..

12,7

4,76

a D14, D12, D20-21 D18~19 D25

Ød

SN_N llllll n-nn

Carbide P

Medium Cut Medium Cut

ISO Cat. No.

SNGN 120408

0,8

SNMN 120408 SNMN 120412 SNMN 120416

0,8 1,2 1,6

l = Euro stock = Stock item in Japan s = To be replaced by new item

P M

Coated Uncoated Uncoated H

M S

P M

mm mm mmm

Neg. Inserts

Shape

Cermet Carbide

Coated

G/M-Class No Chipbreaker Application

a E10

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

90°

P M K N S H

5,16

C43

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

Dimensions (mm)

TN_ _ L 1604..

16,5

9,525

P M K N S H

4,76

3,81

a D15, D22~23 D42

60°

Carbide

Fine Finishing

NFB

ISO Cat. No.

P M

M S

P M

NFA

TNMG 160402 NFB TNMG 160404 NFB TNMG 160408 NFB

0,2 0,4 0,8

TNMG 160402 NFA TNMG 160404 NFA TNMG 160408 NFA

0,2 0,4 0,8

TNMG 160404 NFL TNMG 160408 NFL

0,4 0,8

TNMG TNMG TNMG TNMG

160402 160404 160408 160412

NFE NFE NFE NFE

0,2 0,4 0,8 1,2

TNMG TNMG TNMG TNMG

160402 160404 160408 160412

NLU NLU NLU NLU

0,2 0,4 l l m p p 0,8 l l m p p 1,2 l l m p p p

m m m

mmmm mmmm mmmm

lmml lmml lmml

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

m m

llml lmml

m m

p p

NFL

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFE

mmmp mmmp mmmp mmmp

p p p p

mm mm mm mm

mmmm mmmm mmmm mmmm

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NLU

m m m m

mmm llml lmml llml

Finishing Finishing

TNMG 160404 NEF TNMG 160408 NEF

0,4 m l m 0,8 m l m

lllm lllm

mmpp mmpp

TNMG TNMG TNMG TNMG

0,2 lllm 0,4 l l l p p p l l l l 0,8 l l l p p p l l l l 1,2 l l p p p l m

llpp llpp

Feed rate (mm/rev)

NSU Feed rate (mm/rev)

C44

mm mm

NEF

Depth of cut (mm)

Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

160402 160404 160408 160412

NSU NSU NSU NSU

Coated Uncoated Uncoated

Feed rate (mm/rev)

Depth of cut (mm)

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Fine Finishing

Neg. Inserts

TNMG llllll n-nn Application

a E12

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

mmpp

mmmm mlmll mlmll llml

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole RE

1603.. 1604.. 2204..

16,5 16,5 22,0

9,525 9,525 12,7

3,18 4,76 4,76

a D15, D22~23 D42

TNMG llllll n-nn

Carbide P

Depth of cut (mm)

Finishing

NSE

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSX

ISO Cat. No.

P M

Coated Uncoated Uncoated H

M S

P M

TNMG 160404 NSE TNMG 160408 NSE TNMG 160412 NSE

0,4 l l m p p p 0,8 l l m p p p 1,2 l l m p p p

TNMG 220404 NSE TNMG 220408 NSE TNMG 220412 NSE

0,4 l l m p p p 0,8 l m m p p p 1,2 m m m p

TNMG 160308 NSX

0,8

TNMG 160404 NSX TNMG 160408 NSX

0,4 l m m 0,8 m l m

p pp

TNMG 220404 NSX TNMG 220408 NSX TNMG 220412 NSX

0,4 m m m 0,8 m m m 1,2 m m m

p p

TNMG TNMG TNMG TNMG

0,4 0,8 1,2 1,6

m m

Neg. Inserts

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker Application

a E12

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

60°

P M K N S H

3,81 3,81 5,16

Dimensions (mm)

TN_ _ L

mm mm

m mm mm

m m

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NGU

160404 160408 160412 160416

NGU NGU NGU NGU

lllpppllllmm lllpppllllmm lllppplllmmm pp mll mm

TNMG 220404 NGU TNMG 220408 NGU TNMG 220412 NGU

pp 0,4 m 0,8 l l m p p p 1,2 l m l p p p

TNMG 160404 NGE TNMG 160408 NGE TNMG 160412 NGE

0,4 l l m p p p 0,8 l l m p p p 1,2 l l l p p p

TNMG 220408 NGE TNMG 220412 NGE

0,8 m l l p p p 1,2 m m l p p p

m m m

p p p

m mm

m m

lmm lmm

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGE Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

C45

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

Dimensions (mm)

TN_ _ L 1604.. 2204..

16,5 22,0

9,525 12,7

4,76 4,76

a D15, D22~23 D42

60°

Carbide

Depth of cut (mm)

Medium Cut

NUG

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

TNMG TNMG TNMG TNMG

160404 160408 160412 160416

Depth of cut (mm)

NUG NUG NUG NUG

0,4 l m l 0,8 l l l 1,2 mm 1,6 l m m

pp pp

TNMG 220408 NUG TNMG 220412 NUG

0,8 ml 1,2 m m m

TNMG 160404 LUM TNMG 160408 LUM

0,4 0,8

TNMG 220404 LUM TNMG 220408 LUM

0,4 0,8

160404 RUM L/RUM TNMG TNMG 160408 RUM Feed rate (mm/rev)

Medium Cut

ISO Cat. No.

P M

Coated Uncoated Uncoated H

M S

P M

mmmm mmmm m m

0,4 l 0,8 l

mmmm mmmm

TNMG 220404 RUM TNMG 220408 RUM

0,4 0,8

TNMG 160404 NEG TNMG 160408 NEG TNMG 160412 NEG

0,4 m l m 0,8 m l m 1,2 m l m

TNMG 160404 NEX TNMG 160408 NEX TNMG 160412 NEX

0,4 0,8 1,2

llll llll lllm

mlpp

llpp lmpp

TNMG 160404 NUP TNMG 160408 NUP TNMG 160412 NUP

0,4 0,8 1,2

ll ll

pp pp p

llll llll llm

lmpp lmpp lmpp

TNMG 220408 NUP TNMG 220412 NUP

0,8 1,2

pp pp

m m

l lllm lllm

llpp

mm mm

mmpp

NEG

Depth of cut (mm)

NEX Feed rate (mm/rev)

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUP Feed rate (mm/rev)

C46

l = Euro stock = Stock item in Japan s = To be replaced by new item

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Neg. Inserts

a E12

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

TNMG llllll n-nn Application

P M K N S H

3,81 5,16

m m

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole RE

1604.. 2204.. 2706.. 3309..

16,5 22,0 27,5 33,0

9,525 12,7 15,875 19,05

4,76 4,76 6,35 9,52

a D15, D22~23 D42

TNMG llllll n-nn

Carbide P

Roughing

Depth of cut (mm)

NUX

ISO Cat. No.

P M

Coated Uncoated Uncoated H

M S

P M

TNMG 160404 NUX TNMG 160408 NUX TNMG 160412 NUX

0,4 m l m p p p 0,8 l l l p p p 1,2 l l m p p p

TNMG 220408 NUX TNMG 220412 NUX

0,8 m m m p p p 1,2 m l m p p p

TNMG 160408 NMU TNMG 160412 NMU

0,8 l l l p p p l l 1,2 l l m p p p l l

TNMG 220408 NMU TNMG 220412 NMU TNMG 220416 NMU

0,8 l l l p p p l 1,2 l l l p p p l 1,6 l l l p p p l

l l l

TNMG 270612 NMU TNMG 270616 NMU

1,2 m l l 1,6 m m

TNMG 160408 NEM TNMG 160412 NEM

0,8 m l m 1,2 m l m

TNMG 330924 NEM

2,4

TNMG 160408 NME TNMG 160412 NME

0,8 m l m p p p 1,2 l l m p p p

TNMG 220408 NME TNMG 220412 NME TNMG 220416 NME

0,8 m m m p 1,2 m m m p 1,6 m m m p

mm mm mm

TNMG 160408 NMX TNMG 160412 NMX

0,8 1,2

pp pp

TNMG 220408 NMX TNMG 220412 NMX

0,8 1,2

mm mm

pp pp

Neg. Inserts

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker Application

a E12

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

60°

P M K N S H

3,81 5,16 6,35 7,93

Dimensions (mm)

TN_ _ L

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMU

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NEM

m m

pp p

lll lll

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NME

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NMX Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

C47

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

1604.. 2204.. 2706..

16,5 22,0 27,5

9,525 12,7 15,875

60°

3,81 5,16 6,35

a D15, D22~23 D42

Carbide

Depth of cut (mm)

Roughing

NGZ

ISO Cat. No.

Coated Uncoated Uncoated

P M

TNMG 160404 NGZ TNMG 160408 NGZ TNMG 160412 NGZ

0,4 0,8 1,2

TNMG 220408 NGZ TNMG 220412 NGZ TNMG 220416 NGZ

0,8 1,2 1,6

TNMG 160404 LHM TNMG 160408 LHM

0,4 m m m p p 0,8 m m m p p

TNMG 220404 LHM TNMG 220408 LHM

0,4 m m m 0,8 m m m

TNMG 160404 RHM TNMG 160408 RHM

0,4 l m m p p p 0,8 m m m p p p

TNMG 220404 RHM TNMG 220408 RHM

0,4 m m m p p 0,8 m m m p p p

TNMG TNMG TNMG TNMG TNMG

NUZ NUZ NUZ NUZ NUZ

0,4 0,8 1,2 1,6 2,0

p m p mm mmp m m

mmlpp p mm mm

TNMG 220408 NUZ TNMG 220412 NUZ TNMG 220416 NUZ

0,8 1,2 1,6

ml mm mm

p mmm mmmpp mmmpp

TNMG 270608 NUZ TNMG 270612 NUZ TNMG 270616 NUZ

0,8 1,2 1,6

m m m

mmmpp

lllpp

mmlpp mm mm mm

pp pp pp

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

Roughing

Depth of cut (mm)

NUZ Feed rate (mm/rev)

C48

l l p p

L/RHM Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

160404 160408 160412 160416 160420

M S

P M

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Neg. Inserts

a E12

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

TNMG llllll n-nn Application

P M K N S H

4,76 4,76 6,35

Dimensions (mm)

TN_ _ L

l l

m m

mmmpp

lllpp

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

Dimensions (mm)

0° Relief With Insert Hole

TN_ _ L 1604.. 2204.. 2706..

9,525 12,7 15,875

P M K N S H

4,76 4,76 6,35

3,81 5,16 6,35

aD22-23 D15, D22~23

a E12

16,5 22,0 27,5

60°

TNMM llllll n-nn

Carbide

Depth of cut (mm)

Heavy Roughing

ISO Cat. No.

NMP

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

TNMM TNMM TNMM TNMM

160404 160408 160412 160416

NMP NMP NMP NMP

0,4 m 0,8 l l l p p p 1,2 ll pp p 1,6

TNMM 220408 NMP TNMM 220412 NMP TNMM 220416 NMP

0,8 llppp 1,2 l l l p p p 1,6 llppp

TNMM 270612 NMP TNMM 270616 NMP

1,2 1,6

TNMM 160408 NHG TNMM 160416 NHG

0,8 l 1,2 l 1,6

TNMM 220408 NHG TNMM 220412 NHG TNMM 220416 NHG

0,8 1,2 1,6

TNMM 160408 NHP TNMM 160412 NHP

0,8 1,2

mm ml

pp pp

TNMM 220408 NHP TNMM 220412 NHP TNMM 220416 NHP

0,8 1,2 1,6

mm ml m

p pp pp

TNMM 270612 NHP TNMM 270616 NHP

1,2 1,6

ml mm

p p

NHG TNMM 160412 NHG

P M

M S

P M

Coated Uncoated Uncoated

m m

Neg. Inserts

Shape

Cermet Carbide

Coated

M-Class One Sided Bumpy Chipbreaker Application

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

l l

p pp

p p p

l l

p p

llppp lmppp

NHP

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

TNMN llllll

Carbide

Medium Cut

Shape

ISO Cat. No.

TNMN 160408 TNMN 160412 TNMN 160416

l = Euro stock = Stock item in Japan s = To be replaced by new item

0,8 1,2 1,6

P M

Coated Uncoated Uncoated H

M S

P M

M-Class No Chipbreaker Application

Cermet Carbide

Coated

mmm mm mmm

C49

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

Dimensions (mm)

0° Relief With Insert Hole

TN_ _ L 1604.. 2204..

16,5 22,0

9,525 12,7

P M K N S H

4,76 4,76

3,81 5,16

a D15, D22~23

a E12

60°

TNMA llllll

Carbide

Neg. Inserts

Roughing

P M

Coated Uncoated Uncoated

M S

P M

ISO Cat. No.

Shape

Cermet Carbide

Coated

G/M-Class No Chipbreaker Application

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

TNMA 160404 TNMA 160408 TNMA 160412 TNMA 160416 TNMA 160420

0,4 0,8 1,2 1,6 2,0

mmmp mmlp mmlp mlmp mm

TNMA 220408 TNMA 220412 TNMA 220416

0,8 1,2 1,6

mmmpp mlmpp mlmpp

m m

p p p p

a D11

TRM llllll -nn

Carbide

ISO Cat. No.

P M

TRM 551704 -FL TRM 551708 -FL

0,4 0,8

TRM 551704 -LU TRM 551708 -LU TRM 551712 -LU

0,4 l m 0,8 l m 1,2 m m

ppp ppp pp

TRM 551704 -SU TRM 551708 -SU TRM 551712 -SU

0,4 0,8 1,2

p pp p

m m m

TRM 551704 -GU TRM 551708 -GU TRM 551712 -GU

0,4 m m 0,8 m m 1,2 m m

ppp ppp ppp

m m

-LU -SU

Depth of cut (mm)

Light Cut

M S

P M

m m

m m m

Feed rate (mm/rev)

-GU Feed rate (mm/rev)

C50

l = Euro stock = Stock item in Japan s = To be replaced by new item

Coated Uncoated Uncoated

-FL

Depth of cut (mm)

Finishing

Fine Finishing

Shape

Cermet Carbide

Coated

M-Class Bumpy Chipbreaker Application

a E11

m m

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole RE

1103.. 1603.. 1604..

11,0 16,5 16,5

6,35 9,525 9,525

3,18 3,18 4,76

P M K N S H

2,26 3,81 3,81

a D15, D22~23

a E12

Dimensions (mm)

TN_ _ L

TNGG llllll n-nn

Carbide P

Depth of cut (mm)

Finishing

Shape

Depth of cut (mm)

Light Cutting

M S

P M

0,2 0,4

mm mm

L/RFT TNGG 110302 RFT TNGG 110304 RFT

0,2 0,4

mm mm

TNGG 160302 LST TNGG 160304 LST TNGG 160308 LST

0,2 0,4 0,8

mm mm mm

TNGG TNGG TNGG TNGG

LST LST LST LST

0,2 0,4 0,8 1,2

mm mm mm m

TNGG 160302 RST TNGG 160304 RST TNGG 160308 RST

0,2 0,4 0,8

mm mm mm

TNGG TNGG TNGG TNGG

RST RST RST RST

0,2 0,4 0,8 1,2

mm mm mm m

TNGG 160402 NSU TNGG 160404 NSU TNGG 160408 NSU

0,2 0,4 0,8

TNGG TNGG TNGG TNGG TNGG

160401 160402 160404 160408 160412

LFY LFY LFY LFY LFY

0,1 0,2 0,4 0,8 1,2

TNGG TNGG TNGG TNGG TNGG

160401 160402 160404 160408 160412

RFY RFY RFY RFY RFY

0,1 0,2 0,4 0,8 1,2

TNGG 160402 LFX TNGG 160404 LFX TNGG 160408 LFX

0,2 0,4 0,8

m mmmm mmmmmm m

TNGG 160402 RFX

0,2 0,4 0,8

m m m

L/RST

Feed rate (mm/rev)

Depth of cut (mm)

P M

TNGG 110302 LFT TNGG 110304 LFT

Feed rate (mm/rev)

Finishing

ISO Cat. No.

Coated Uncoated Uncoated

160402 160404 160408 160412

Neg. Inserts

G-Class Double Sided Bumpy Chipbreaker Application

Cermet Carbide

Coated

60°

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

mlmm mmmm mmmm

mm mm mm

NSU

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

L/RFY

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

L/RFX TNGG 160404 RFX Feed rate (mm/rev)

TNGG 160408 RFX

l = Euro stock = Stock item in Japan s = To be replaced by new item

m m m

m mm mmmm mmmm m mm m m

m m m

m mm mmmm mmmm m mm m m

mlmm mmmm

C51

T TRIANGLE TYPE

Negative Inserts

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

1103.. 1604.. 2204..

11,0 16,5 22,0

6,35 9,525 12,7

3,18 4,76 4,76

P M K N S H

2,26 3,81 5,16

a D15, D22~23

a E12

Dimensions (mm)

TN_ _ L

TNGG llllll n-nn

Carbide P

Neg. Inserts

G-Class Double Sided Bumpy Chipbreaker Application

Shape

Depth of cut (mm)

Medium Cut Finishing

Depth of cut (mm)

P M

M S

P M

160402 160404 160408 160412

LUM LUM LUM LUM

0,2 0,4 0,8 1,2

mlmm mmll mmml mm

TNGG 220404 LUM

0,4 0,8

mm mm

TNGG TNGG TNGG TNGG

RUM RUM RUM RUM

0,2 0,4 0,8 1,2

mmml mmll mmml mm

TNGG 220404 RUM TNGG 220408 RUM

0,4 0,8

mm mm

TNGG 160402 NGH TNGG 160404 NGH TNGG 160408 NGH

0,2 0,4 0,8

L/RUM TNGG 220408 LUM

NGH

Coated Uncoated Uncoated

ISO Cat. No. TNGG TNGG TNGG TNGG

Feed rate (mm/rev)

Cermet Carbide

Coated

160402 160404 160408 160412

60°

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

m m m

Feed rate (mm/rev)

TNGA llllll

Carbide

Medium Cut

C52

Shape

ISO Cat. No.

TNGA 110308

0,8

TNGA 160402 TNGA 160404 TNGA 160408

0,2 0,4 0,8

l = Euro stock = Stock item in Japan s = To be replaced by new item

P M

Coated Uncoated Uncoated H

M S

P M

G-Class No Chipbreaker Application

Cermet Carbide

Coated

m m m m

m mmm

V DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

35° Diamond Type

Dimensions (mm)

0° Relief With Insert Hole

VN_ _ L 1604..

16,6

9,525

3,81

35°

a D16 D1

VNMA llllll ISO Cat. No. VNMA 160404 VNMA 160408 VNMA 160412

Depth of cut (mm)

Fine Finishing Fine Finishing

Depth of cut (mm) Depth of cut (mm) Depth of cut (mm)

Fine Finishing Fine Finishing Finishing

Depth of cut (mm)

NFB

ISO Cat. No.

M S

P M

Cermet Carbide

Coated

mmmpp mmmpp mmmpp

Carbide

M-Class Double Sided Bumpy Chipbreaker Shape

P M

0,4 0,8 1,2

VNMG llllll n-nn Application

Coated Uncoated Uncoated

P M

Coated Uncoated Uncoated H

M S S

P M

Shape

Cermet Carbide

Coated

No Chipbreaker

Roughing

Application

Carbide

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Neg. Inserts

M-Class

P M K N S H

4,76

VNMG 160404 NFB VNMG 160408 NFB

0,4 0,8

VNMG 160404 NFA VNMG 160408 NFA

0,4 0,8

VNMG 160404 NFL VNMG 160408 NFL

0,4 0,8

VNMG VNMG VNMG VNMG

160402 160404 160408 160412

NFE NFE NFE NFE

0,2 0,4 0,8 1,2

VNMG VNMG VNMG VNMG

160402 160404 160408 160412

NLU NLU NLU NLU

0,2 0,4 l l 0,8 l l 1,2 l

m m

mmmm mmmm

Feed rate (mm/rev)

NFA

mmmm mmmm

Feed rate (mm/rev)

NFL

llml llml

m m

p p

Feed rate (mm/rev)

NFE

mmmp mmmp mmmp mmmp

p p p p

mm mm mm mm

mmmm mmmm mmmm mmmm

Feed rate (mm/rev)

NLU

pp pp p

m m m

llml lmml lmml

m m m

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEF

VNMG 160402 NEF VNMG 160404 NEF VNMG 160408 NEF

0,2 m m m 0,4 m l m 0,8 m l m

ll m lllm llll

mmpp mmpp

m ml mm

Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

C53

V DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

35° Diamond Type

0° Relief With Insert Hole

Dimensions (mm)

VN_ _ L 1604..

16,6

9,525

4,76

RE D1

a D16 S

VNMG llllll n-nn

Carbide

Neg. Inserts

M-Class Double Sided Bumpy Chipbreaker

Finishing

Shape

Depth of cut (mm)

Application

NSU

ISO Cat. No. VNMG 160402 NSU VNMG 160404 NSU VNMG 160408 NSU

Cermet Carbide

Coated

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

p 0,2 llm 0,4 l l m p p p l l l l 0,8 l l l p p p l l l l

p m mmpp lmpp

mmm m mmmmm mmmmm

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NSE

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NSX

VNMG 160404 NSE 0,4 m m m p p VNMG 160408 NSE 0,8 l l m p p VNMG 160404 NSX 0,4 m m m 0,8 m m m p VNMG 160408 NSX

m m

mm mm

m m

m mm

m m

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGU

VNMG 160404 NGU VNMG 160408 NGU VNMG 160412 NGU

0,4 l l m p p p l l l m m m 0,8 l l m p p p l l l l m m 1,2 m l m p l mm

VNMG 160404 NGE VNMG 160408 NGE VNMG 160412 NGE

0,4 m m m p p 0,8 m l m p p p 1,2 m m m p

VNMG 160404 NUG VNMG 160408 NUG VNMG 160412 NUG

0,4 m m m 0,8 m m m 1,2 l

VNMG 160404 NEG VNMG 160408 NEG VNMG 160412 NEG

0,4 m l m 0,8 m l m 1,2 m l m

lll lll lll

VNMG 160404 NEX VNMG 160408 NEX

0,4 0,8

llll llll

m m m

p p p

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGE

Depth of cut (mm)

Medium Cut Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NUG

p pp

Feed rate (mm/rev)

NEG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEX Feed rate (mm/rev)

C54

l = Euro stock = Stock item in Japan s = To be replaced by new item

35°

P M K N S H

3,81

lmpp llpp

V DIAMOND TYPE

Negative Inserts

INSERTS FOR TURNING

35° Diamond Type

0° Relief With Insert Hole

Dimensions (mm)

VN_ _ L 1604..

16,6

9,525

4,76

RE D1

a D16 S

VNMG llllll n-nn

Carbide

Depth of cut (mm)

Medium Cut

Shape

NUP

ISO Cat. No.

P M

Coated Uncoated Uncoated H

M S

P M

VNMG 160404 NUP VNMG 160408 NUP

0,4 0,8

VNMG 160404 NUX VNMG 160408 NUX VNMG 160412 NUX

0,4 m m m p p p 0,8 m m m p p p 1,2 m m m p p p

VNMG 160404 NGZ VNMG 160408 NGZ VNMG 160412 NGZ

0,4 0,8 1,2

VNMG 160404 NUZ VNMG 160408 NUZ VNMG 160412 NUZ

0,4 0,8 1,2

ll ll

pp pp

ll m llmm

l pp llpp

Neg. Inserts

M-Class Double Sided Bumpy Chipbreaker Application

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

35°

P M K N S H

3,81

m m

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUX

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGZ

mmmpp llmpp lmmpp

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUZ

mm mm mm

pp mm pp mm mmmpp

Feed rate (mm/rev)

Carbide

VNGG llllll n-nn

Finishing

Depth of cut (mm)

Shape

NSU

ISO Cat. No.

VNGG 160402 NSU VNGG 160404 NSU VNGG 160408 NSU

0,2 0,4 0,8

VNGG 160402 NEF VNGG 160404 NEF

0,2 0,4

P M

Coated Uncoated Uncoated H

M S

P M

G-Class Double Sided Bumpy Chipbreaker Application

Cermet Carbide

Coated

mmmm mmmm mmmm

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEF

m m

Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

C55

W TRIGON TYPE

Negative Inserts

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole

Dimensions (mm)

WN_ _ L 0604.. 0804..

6,5 8,7

9,525 12,7

3,81 5,16

a D17, D24 D42

WNMG llllll n-nn

Carbide P

Fine Finishing

Depth of cut (mm)

NFB

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFA

ISO Cat. No.

P M

Coated Uncoated Uncoated

M S

P M

WNMG 060404 NFB WNMG 060408 NFB

0,4 0,8

m m

mm mm

WNMG 080402 NFB WNMG 080404 NFB WNMG 080408 NFB

0,2 0,4 0,8

m m m

mmmm mmmm mmmm

WNMG 080402 NFA WNMG 080404 NFA WNMG 080408 NFA

0,2 0,4 0,8

WNMG 080404 NFL WNMG 080408 NFL

0,4 0,8

WNMG 060404 NFE WNMG 060408 NFE

0,4 m m m p 0,8 m m m p

p p

mm mm

WNMG WNMG WNMG WNMG

0,2 0,4 0,8 1,2

p p p p

mm mm mm mm

mmmm mmmm mmmm mmmm

m m

lmml lmml

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

m m

lmml llml

m m

p p

NFL

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFE

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

”Standard”

NLU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

”Wiper” W type

NFE NFE NFE NFE

mmmp mmmp mmmp mmmp

WNMG 060404 NLU WNMG 060408 NLU WNMG 060412 NLU

0,4 m m m 0,8 m m m 1,2 m m m

WNMG 080404 NLU WNMG 080408 NLU WNMG 080412 NLU

0,4 l l m p p 0,8 l l m p p 1,2 m l m p p

WNMG 060404 NLU-W WNMG 060408 NLU-W

0,4 l l 0,8 l l

WNMG 080404 NLU-W

0,4 l l 0,8 l l 1,2 l l

NLU-W WNMG 080408 NLU-W WNMG 080412 NLU-W

Feed rate (mm/rev)

C56

080402 080404 080408 080412

l = Euro stock = Stock item in Japan s = To be replaced by new item

Neg. Inserts

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker Application

a E13

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

80°

P M K N S H

4,76 4,76

lmml lmml lm l

m m m

pp pp

lm lm

m m

pp pp pp

lm lm

m m m

pp pp pp

m m

l l

lm ll

l l

W TRIGON TYPE

Negative Inserts

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole RE

0604.. 06T3.. 0804..

6,5 6,5 8,7

9,525 9,525 12,7

80°

3,81 3,81 5,16

a D17, D24 D42

Depth of cut (mm)

NEF

Cermet Carbide

Coated

ISO Cat. No.

P M

Coated Uncoated Uncoated

M S

P M

Shape

Carbide

WNMG 060404 NEF WNMG 060408 NEF

0,4 m l m 0,8 m l m

lll lll

m mm

WNMG 080404 NEF WNMG 080408 NEF

0,4 m l m 0,8 m l m

lllm lllm

mmpp

WNMG 060404 NSU WNMG 060408 NSU WNMG 060412 NSU

0,4 l l m p p p l m m l 0,8 l l m p p p l m l 1,2 m m m

llpp llpp

WNMG 06T304 NSU WNMG 06T308 NSU

0,4 0,8

WNMG 080404 NSU WNMG 080408 NSU WNMG 080412 NSU

0,4 l l l p p p l l l l 0,8 l l l p p p l l l l 1,2 l l l p p p l l l

WNMG 080404 NSE WNMG 080408 NSE WNMG 080412 NSE

0,4 l l m p p p 0,8 l l m p p p 1,2 l l m p p p

WNMG 060404 NSE-W WNMG 060408 NSE-W

0,4 m m m 0,8 m m m p p p

Neg. Inserts

Finishing

a E13

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

WNMG llllll n-nn Application

P M K N S H

4,76 3,97 4,76

Dimensions (mm)

WN_ _ L

p p

mm mm

llpp

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

”Standard”

NSE

”Wiper” W type

NSE-W

Feed rate (mm/rev)

m m

0,4 l l WNMG 080404 NSE-W 0,8 l l WNMG 080408 NSE-W 1,2 l l WNMG 080412 NSE-W

p p

mlpp

llpp mmpp

pp pp pp

mlmml mlmml mmlmm

m m

mm mm

m m

mm mm

m m

0,4 m m m WNMG 080404 NSX 0,8 l m l WNMG 080408 NSX 1,2 m m m WNMG 080412 NSX

Depth of cut (mm)

Finishing

”Standard” Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGU

”Wiper” W type

WNMG 060404 NGU WNMG 060408 NGU WNMG 060412 NGU

0,4 l l m p p p l m m l m m 0,8 l l m p p l m l m m 1,2 l l m p p l lmm

WNMG 080404 NGU WNMG 080412 NGU

0,4 l l l p p p l l l l m m 0,8 l l l p p p l l l l m m 1,2 l l l p p p l l l l m m

WNMG 060408 NGU-W

0,8 m m m

WNMG 080408 NGU-W WNMG 080412 NGU-W

0,8 l l 1,2 l l

NGU-W WNMG 080408 NGU

Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

m m m

p p p

p pp pp

l l

pp pp

C57

W TRIGON TYPE

Negative Inserts

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole

Dimensions (mm)

WN_ _ L 0604.. 06T3.. 0804..

9,525 9,525 12,7

80°

3,81 3,81 5,16

a D17, D24 D42

Carbide

Medium Cut

Depth of cut (mm)

ISO Cat. No.

NGE

P M

Coated Uncoated Uncoated H

M S

WNMG 060408 NGE WNMG 060412 NGE

0,8 l m m p p p 1,2 l l m p p p

WNMG WNMG WNMG WNMG

NGE NGE NGE NGE

0,4 0,8 1,2 1,6

WNMG 060404 NUG WNMG 060408 NUG

0,4 0,8

m m

WNMG 06T304 NUG WNMG 06T308 NUG

0,4 0,8

m m

WNMG 080404 NUG WNMG 080408 NUG WNMG 080412 NUG

0,4 mm 0,8 l l l 1,2 ll

WNMG 060408 NEG WNMG 060412 NEG

0,8 m l m 1,2 m l m

mmm mll

WNMG 080404 NEG WNMG 080408 NEG WNMG 080412 NEG

0,4 m l m 0,8 m l m 1,2 m l m

lll llll lllm

mmpp

WNMG 060404 NEX WNMG 060408 NEX

0,4 0,8

l l

llpp llpp

WNMG 080404 NEX WNMG 080408 NEX WNMG 080412 NEX

0,4 0,8 1,2

llll llll llll

lmpp llpp mlpp

WNMG 080408 NUP WNMG 080412 NUP

0,8 1,2

ll l

llll llm

mmpp

0,8 WNMG 080408 NEM 1,2 WNMG 080412 NEM

mlm mlm

080404 080408 080412 080416

P M

mlmppp

lllppp lllppp llmppp

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEG

p p p pp p

llpp

lm mm

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEX

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUP

pp pp

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEM Feed rate (mm/rev)

C58

l = Euro stock = Stock item in Japan s = To be replaced by new item

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Neg. Inserts

a E13

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

WNMG llllll n-nn Application

P M K N S H

4,76 3,97 4,76

6,5 6,5 8,7

lll lll

llpp

W TRIGON TYPE

Negative Inserts

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole RE

Dimensions (mm)

WN_ _ L 0604.. 0804..

6,5 8,7

9,525 12,7

3,81 5,16

a D17, D24 D42

80°

Carbide

Depth of cut (mm)

NUX

ISO Cat. No.

P M

M S

P M

Coated Uncoated Uncoated

WNMG 080404 NUX WNMG 080408 NUX WNMG 080412 NUX

0,4 m l l p p p 0,8 l l l p p p 1,2 l l l p p p

WNMG 060408 NMU WNMG 060412 NMU

0,8 l m l p p p l 1,2 l l p p p l

l l

llpp

WNMG 080408 NMU WNMG 080412 NMU WNMG 080416 NMU

0,8 l l l p p p l l 1,2 l l l p p p l l 1,6 l l p p p

l l

mlpp mlpp

WNMG 060408 NME WNMG 060412 NME

p 0,8 m m m 1,2 m l m p p p

mm mm

WNMG 080408 NME WNMG 080412 NME WNMG 080416 NME

0,8 l l l p p p 1,2 l l l p p p 1,6 l l m p p p

mm mm mm

WNMG 080408 NMX WNMG 080412 NMX

0,8 1,2

WNMG 060408 NGZ WNMG 060412 NGZ

0,8 1,2

mmlpp mmlpp

WNMG 080404 NGZ WNMG 080408 NGZ WNMG 080412 NGZ

0,4 0,8 1,2

mmmpp mllpp mllpp

WNMG 080404 NUZ WNMG 080408 NUZ WNMG 080412 NUZ

0,4 0,8 1,2

Neg. Inserts

Shape

Cermet Carbide

Coated

M-Class Double Sided Bumpy Chipbreaker

Roughing

a E13

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

WNMG llllll n-nn Application

P M K N S H

4,76 4,76

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMU

m m

NME

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMX

ml ml

pp pp

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NGZ

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NUZ

m m m

mmmpp mllpp lmmpp

Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

C59

W TRIGON TYPE

Negative Inserts

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole

Dimensions (mm)

WN_ _ L 0804..

8,7

12,7

4,76

P M K N S H

5,16

a D17, D24

a E13

80°

Carbide

Depth of cut (mm)

NMP

ISO Cat. No.

P M

Coated Uncoated Uncoated H

M S

P M

Shape

Cermet Carbide

Coated

M-Class One Sided Bumpy Chipbreaker Heavy Roughing

Neg. Inserts

WNMM llllll n-nn Application

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

WNMM 080408 NMP WNMM 080412 NMP

0,8 l l l p p p 1,2 l l l p p p

l l

WNMM 080408 NHG WNMM 080412 NHG

0,8 1,2 l

l l

Depth of cut (mm)

NHG Feed rate (mm/rev)

Carbide

WNMA llllll

No Chipbreaker Shape

ISO Cat. No.

Roughing

WNMA 080408 WNMA 080412 WNMA 080416

Finishing

Depth of cut (mm)

ISO Cat. No. WNGG 080404 NSU

NSU Feed rate (mm/rev)

l = Euro stock = Stock item in Japan s = To be replaced by new item

M S S

P M

ml ml ml

Cermet Carbide

Coated

RE 0,4

Coated Uncoated Uncoated P K S N

lpp lpp lpp

Carbide

G-Class Double Sided Bumpy Chipbreaker Shape

0,8 1,2 1,6

WNGG llllll n-nn Application

Cermet Carbide

Coated

P M

M-Class Application

C60

ppp ppp

P M

M S

P M

Coated Uncoated Uncoated P K S N

Heavy Roughing

Feed rate (mm/rev)

mmmm

C DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type

7° Relief With Insert Hole RE

03X1.. 04X1.. 0602.. 09T3..

3,55 4,37 6,4 9,7

3,5 4,3 6,35 9,525

1,4 1,8 2,38 3,97

P M K N S H

1,9 2,3 2,8 4,4

a D31

a E14

7°

Dimensions (mm)

CC_ _ L

CCET llllll l-nn

Carbide P

Finishing

Depth of cut (mm)

Shape

L/RFY Feed rate (mm/rev)

P M

Coated Uncoated Uncoated H

M S

P M

ISO Cat. No.

CCET CCET CCET CCET

03X1003 LFY 03X101 LFY 03X102 LFY 03X104 LFY

0,03 0,1 0,2 0,4

m m m m

mm mm mm mm

CCET CCET CCET CCET

04X1003 LFY 04X101 LFY 04X102 LFY 04X104 LFY

0,03 0,1 0,2 0,4

m m m m

mm mm mm m

CCET 060201 LFY CCET 060202 LFY

0,1 0,2

mm mm

CCET 09T301 LFY CCET 09T302 LFY

0,1 0,2

mm mm

CCET CCET CCET CCET

03X1003 RFY 03X101 RFY 03X102 RFY 03X104 RFY

0,03 0,1 0,2 0,4

mm mm mm mm

CCET CCET CCET CCET

04X1003 RFY 04X101 RFY 04X102 RFY 04X104 RFY

0,03 0,1 0,2 0,4

mm mm mm mm

CCET 060201 RFY CCET 060202 RFY

0,1 0,2

mm mm

CCET 09T301 RFY CCET 09T302 RFY

0,1 0,2

mm mm

l = Euro stock = Japan stock s = To be replaced by new item

Pos. Inserts

E-Class Application

Cermet Carbide

Coated

80°

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

C61

C DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

7° Relief With Insert Hole

CC_ _ L 03X1.. 04X1.. 0602.. 09T3..

3,5 4,3 6,35 9,525

1,4 1,8 2,38 3,97

P M K N S H

1,9 2,3 2,8 4,4

a D31

a E14

7°

3,55 4,37 6,4 9,7

CCGT llllll l-nn

Carbide P

Pos. Inserts

G-Class

Finishing

Depth of cut (mm)

Application

Shape

NFC

ISO Cat. No.

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

CCGT 060201M NFC CCGT 060202M NFC CCGT 060204M NFC

<0,1 <0,2 <0,4

ll ll ll

mm lm mm

CCGT 09T301M NFC CCGT 09T302M NFC CCGT 09T304M NFC

<0,1 <0,2 <0,4

ll ll ll

mm mm mm

CCGT CCGT CCGT CCGT

0602003 LFX 060201 LFX 060202 LFX 060204 LFX

0,03 0,1 0,2 0,4

mm mml

m ml ml

CCGT CCGT CCGT CCGT CCGT

09T3003 LFX 09T301 LFX 09T302 LFX 09T304 LFX 09T308 LFX

0,03 0,1 0,2 0,4 0,8

mm lml

CCGT CCGT CCGT CCGT

0602003 RFX 060201 RFX 060202 RFX 060204 RFX

0,03 0,1 0,2 0,4

mm mml

m ml

lll lll

ll ll

CCGT CCGT CCGT CCGT CCGT

09T3003 RFX 09T301 RFX 09T302 RFX 09T304 RFX 09T308 RFX

0,03 0,1 0,2 0,4 0,8

ll lll lll lll

m ml ml

CCGT CCGT CCGT CCGT

03X1003 LFYS 03X101 LFYS 03X102 LFYS 03X104 LFYS

0,03 0,1 0,2 0,4

m m m m

CCGT CCGT CCGT CCGT

04X1003 LFYS 04X101 LFYS 04X102 LFYS 04X104 LFYS

0,03 0,1 0,2 0,4

m m m m

CCGT CCGT CCGT CCGT

03X1003 RFYS 03X101 RFYS 03X102 RFYS 03X104 RFYS

0,03 0,1 0,2 0,4

m m m m

CCGT CCGT CCGT CCGT

04X1003 RFYS 04X101 RFYS 04X102 RFYS 04X104 RFYS

0,03 0,1 0,2 0,4

m m m m

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFX

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

L/RFYS Feed rate (mm/rev)

C62

l = Euro stock = Japan stock s = To be replaced by new item

80°

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

lll lll

ll ml ml

C DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

7° Relief With Insert Hole RE

7°

80°

Dimensions (mm)

CC_ _ L 03X1.. 04X1.. 0602.. 0903.. 09T3.. 1204..

3,55 4,37 6,4 9,7 9,7 12,9

3,5 4,3 6,35 9,525 9,525 12,7

CCGT llllll l-nn

Finishing

Depth of cut (mm)

P M

Coated Uncoated Uncoated H

M S

P M

CCGT 03X101 LFY CCGT 03X102 LFY CCGT 03X104 LFY

0,1 0,2 0,4

m m m

CCGT 04X101 LFY CCGT 04X102 LFY CCGT 04X104 LFY

0,1 0,2 0,4

m m m

CCGT 03X101 RFY CCGT 03X102 RFY CCGT 03X104 RFY

0,1 0,2 0,4

m m m

CCGT 04X101 RFY CCGT 04X102 RFY CCGT 04X104 RFY

0,1 0,2 0,4

m m m

CCGT 060202 NAG CCGT 060204 NAG

0,2 0,4

l l

CCGT 09T304 NAG CCGT 09T308 NAG

0,2 0,4 0,8

l l l

CCGT 120404 NAG CCGT 120408 NAG

0,4 0,8

l l

CCGT 09T301M NSI CCGT 09T302M NSI CCGT 09T304M NSI

<0,1 <0,2 <0,4

CCGT 0602003 NSC

L/RFY

Depth of cut (mm)

Light Cut

Cermet Carbide

Coated

ISO Cat. No.

Feed rate (mm/rev)

NAG CCGT 09T302 NAG

Depth of cut (mm)

Feed rate (mm/rev)

Light cut

a E15 E14

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Pos. Inserts

Shape

P M K N S H

1,9 2,3 2,8 4,4 4,4 5,5

Carbide

G-Class Application

1,4 1,8 2,38 3,18 3,97 4,76

80° Diamond Type

llpplll llpplll llpplll

mm m mm

0,03

mmm

CCGT 09T3003 NSC

0,03

llm

CCGT 060201M NSC CCGT 060202M NSC CCGT 060204M NSC

<0,1 <0,2 <0,4

mml

lll lll

ll l

CCGT 080201M NSC CCGT 080202M NSC

<0,1 <0,2

m m

mm mm

CCGT 090301M NSC CCGT 090302M NSC

<0,1 <0,2

m m

mm mm

CCGT CCGT CCGT CCGT

<0,1 <0,2 <0,4 <0,8

lll lll lll lll

m m m

NSI

Light cut

Depth of cut (mm)

Feed rate (mm/rev)

NSC

Feed rate (mm/rev)

l = Euro stock = Japan stock s = To be replaced by new item

09T301M 09T302M 09T304M 09T308M

NSC NSC NSC NSC

ll l l

C63

C DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

7° Relief With Insert Hole

CC_ _ L 0602.. 09T3.. 1204..

6,35 9,525 12,7

P M K N S H

2,38 3,97 4,76

2,8 4,4 5,5

a D31

a E14

7°

6,4 9,7 12,9

80°

CCMT llllll l-nn

Carbide P

Depth of cut (mm)

Finishing Finishing ~ Light Cut

Depth of cut (mm) Depth of cut (mm)

Feed rate (mm/rev)

Depth of cut (mm)

Finishing

NFP

NLU Feed rate (mm/rev)

NLU-W

NLB

Depth of cut (mm)

Light Cut

M S

P M

CCMT 060202 NFB CCMT 060204 NFB

0,2 0,4

mlmml mlmll

CCMT 09T304 NFB CCMT 09T308 NFB

0,4 0,8

mlmll mlmml

CCMT 060202 NFP CCMT 060204 NFP CCMT 060208 NFP

0,2 0,4 0,8

pppp pppp pppp

CCMT 09T302 NFP CCMT 09T304 NFP CCMT 09T308 NFP

0,2 0,4 0,8

pppp pppp pppp

CCMT 120404 NFP CCMT 120408 NFP

0,4 0,8

p p

CCMT 060202 NLU CCMT 060204 NLU

0,2 l l 0,4 l l

pp pp

lllm lllm

lmmmm lmlmm

CCMT 09T302 NLU CCMT 09T304 NLU CCMT 09T308 NLU

0,2 0,4 l l 0,8 l l

pp pp

l lllm lllm

l l lmlmm lmmmm

CCMT 09T304 NLU-W CCMT 09T308 NLU-W

0,4 l l 0,8 l l

pp pp

l l

CCMT 060202 NLB CCMT 060204 NLB CCMT 060208 NLB

0,2 0,4 0,8

mm mm mm

ppm ppm ppm

CCMT 09T302 NLB CCMT 09T304 NLB CCMT 09T308 NLB

0,2 0,4 0,8

mm mm mm

ppm ppm ppm

CCMT 060202 NSU CCMT 060204 NSU CCMT 060208 NSU

0,2 l l l p p p l l l l 0,4 l l l p p p l l l l 0,8 l l l p p p l l l l

CCMT 09T302 NSU CCMT 09T304 NSU CCMT 09T308 NSU CCMT 120404 NSU CCMT 120408 NSU

p p

lll lll

m m

ll ll ll

lm ll lm

l l l

ll ll ll

lm ll lm

l l l

pp pp

Feed rate (mm/rev)

NSU

Feed rate (mm/rev)

C64

P M

Feed rate (mm/rev)

Depth of cut (mm)

Light Cut

NFB

ISO Cat. No.

Coated Uncoated Uncoated

l = Euro stock = Japan stock s = To be replaced by new item

Pos. Inserts

Shape

Cermet Carbide

Coated

M-Class Application

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

pp pp

lpp llpp

0,2 m l m p p l l l m 0,4 l l l p p p l l l l 0,8 l l l p p p l l l l

pp pp

llpp llpp

0,4 l l l p p p l 0,8 l l l p p p l

pp pp

l l

lllml lllml lllml llmll lllml lllll l l

C DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type

7° Relief With Insert Hole RE

7°

80°

Dimensions (mm)

C_ _ _ L 0602.. 0803.. 0903.. 09T3.. 1204..

6,4 8,0 9,7 9,7 12,9

6,35 7,94 9,525 9,525 12,7

2,8 3,4 4,4 4,4 5,5

Carbide

Depth of cut (mm)

Light Cut Light Cut

Depth of cut (mm)

ISO Cat. No.

M S

P M

CCMT 09T308 NUS

0,8

CCMT 060204 NSC

0,4

CCMT 080304 NSC

0,4

CCMT 090304 NSC CCMT 090308 NSC

0,4 0,8

CCMT 120408 NSC

0,8

CCMT 060204 NSK CCMT 060208 NSK CCMT 060212 NSK

0,4 l l l 0,8 m l l 1,2

pp pp p

CCMT 09T304 NSK CCMT 09T308 NSK

0,4 m l l 0,8 m l l

pp pp

CCMT 120404 NSK CCMT 120408 NSK CCMT 120412 NSK

0,4 0,8 1,2

pp pp p

CCMT 09T304 NMU CCMT 09T308 NMU

0,4 l l l p p p l l 0,8 l l l p p p l l

CCMW 060204

0,4

CCMW 09T304 CCMW 09T308

0,4 0,8

mmmpp mlmpp

0,4 0,2 Feed rate (mm/rev)

NSC

Depth of cut (mm)

Light Cut

P M

NUS

Feed rate (mm/rev)

NSK

Depth of cut (mm)

Feed rate (mm/rev)

Roughing

Coated Uncoated Uncoated

Pos. Inserts

Shape

Cermet Carbide

Coated

M-Class

a E15

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

CCMT/-W llllll l-nn Application

P M K N S H

2,38 3,18 3,18 3,97 4,76

NMU

ll ll

lmllpp llllpp

Roughing

Feed rate (mm/rev)

l = Euro stock = Japan stock s = To be replaced by new item

C65

C DIAMOND TYPE

11° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

11° Relief With Insert Hole

CP_ _ L 0802.. 0903.. 1204..

80°

3,4 4,4 5,5

Depth of cut (mm)

Finishing ~ Light Cut

NSD Feed rate (mm/rev)

ISO Cat. No.

Finishing

Depth of cut (mm)

M S

P M

0,2 0,4 0,8

CPGT 090302 NSD CPGT 090304 NSD CPGT 090308 NSD

0,2 0,4 0,8

mm mmll m mm

CPGT 120402 NSD CPGT 120404 NSD CPGT 120408 NSD

0,2 0,4 0,8

ISO Cat. No.

P M

mm mm mm

Coated Uncoated Uncoated H

M S

P M

CPMT 080204 NFB

0,4

mlmmm

CPMT 090304 NFB CPMT 090308 NFB

0,4 0,8

mlmmm mlmmm

CPMT 080204 NLU

0,4 m m

CPMT 090304 NLU CPMT 090308 NLU

0,4 m m 0,8 m m

CPMT 090304 NLU-W CPMT 090308 NLU-W

0,4 m m 0,8 m m

CPMT 080204 NLB

0,4

ppmmm

CPMT 090304 NLB CPMT 090308 NLB

0,4 0,8

mm mm

ppm p m

ll ll

mm mm

Depth of cut (mm)

mmmm m m

mmmm mmmm

Feed rate (mm/rev) Depth of cut (mm)

Finishing

Feed rate (mm/rev)

NLU

NLU-W

mm mm

m m

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NLB Feed rate (mm/rev)

C66

l = Euro stock = Japan stock s = To be replaced by new item

Cermet Carbide

Coated

ll lmll

m m

Carbide

M-Class

NFB

P M

CPGT 080202 NSD CPGT 080204 NSD CPGT 080208 NSD

CPMT llllll l-nn Shape

Coated Uncoated Uncoated

Shape

Cermet Carbide

Coated

Pos. Inserts

a E15 E14

Carbide

G-Class

Application

a D31

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

NUS

CPGT llllll NSD Application

P M K N S H

2,38 3,18 4,76

90°

7,94 9,525 12,7

11°

RE IC

8,0 9,7 12,9

m m

C DIAMOND TYPE

11° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type

Dimensions (mm)

11° Relief With Insert Hole

CP_ _ L

90° S

NUS

11°

80°

11°

RE IC

0602.. 0802.. 0903.. 09T3.. 1204.. 1604..

6,4 8,0 9,7 9,7 12,9 16,1

6,35 7,94 9,525 9,525 12,7 15,875

2,38 2,38 3,18 3,97 4,76 4,76

CPMT/-H llllll l-nn

Light Cut

Depth of cut (mm)

NSU

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

NUS

1 0

0,2

0,4

Depth of cut (mm)

Light -Medium Cut

Feed rate (mm/rev)

NMU Feed rate (mm/rev)

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

CPMT 060204 NSU CPMT 060208 NSU

0,4 m 0,8 m

CPMT 080204 NSU CPMT 080208 NSU

0,4 m m m p p p 0,8 m m m p p p

m m

m mm mmmm

CPMT 090304 NSU CPMT 090308 NSU

0,4 m m m p p p m m 0,8 m l m p p p m m

m m

mmmm mmmm

CPMT 060204 NUS

0,4

CPMT 080308 NUS

0,8

CPMT 09T308 NUS

0,8

CPMH 120408 NUS

0,8

CPMH 160408 NUS

0,8

CPMT 080204 NMU CPMT 080208 NMU

0,4 m m 0,8 m m

CPMT 090304 NMU CPMT 090308 NMU

0,4 m m 0,8 m m

l = Euro stock = Japan stock s = To be replaced by new item

ISO Cat. No.

a E15 E14

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Pos. Inserts

Shape

a D31

Carbide

M-Class Application

P M K N S H

2,8 3,4 4,4 4,4 5,5 6,5

mm mm mm mm

mm mm

C67

D DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

Dimensions (mm)

7° Relief With Insert Hole

DC_ _ L 0702.. 11T3..

Pos. Inserts

Finishing

Depth of cut (mm)

NFC

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFX

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFYS Feed rate (mm/rev)

C68

a E16–17

Carbide P

ISO Cat. No.

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet Carbide

Coated

G-Class Shape

P M K N S H

2,8 4,4

a D32–33

DCGT llllll l-nn Application

2,38 3,97

D1 S

6,35 9,525

7°

IC 55°

7,7 11,6

Coated Uncoated Uncoated H

M S

P M

DCGT 070201M NFC DCGT 070202M NFC DCGT 070204M NFC

<0,1 <0,2 <0,4

m m m

ll ll ll

mm mm mm

DCGT 11T301M NFC DCGT 11T302M NFC DCGT 11T304M NFC

<0,1 <0,2 <0,4

m m m

ll ll ll

mm mm mm

DCGT 0702003 LFX

0,03

DCGT 070201 LFX DCGT 070202 LFX DCGT 070204 LFX

0,1 0,2 0,4

m m

DCGT 11T3003 LFX

0,03

pmm

DCGT 11T301 LFX DCGT 11T302 LFX DCGT 11T304 LFX

0,1 0,2 0,4

m m

p p

DCGT 0702003 RFX

0,03

DCGT 070201 RFX DCGT 070202 RFX DCGT 070204 RFX

0,1 0,2 0,4

m m

DCGT 11T3003 RFX

0,03

pmm

DCGT 11T301 RFX DCGT 11T302 RFX DCGT 11T304 RFX

0,1 0,2 0,4

m m

p p

DCGT 0702003 LFYS

0,03

DCGT 070201 LFYS DCGT 070202 LFYS DCGT 070204 LFYS

0,1 0,2 0,4

m m m

DCGT 11T3003 LFYS

0,03

DCGT 11T301 LFYS DCGT 11T302 LFYS DCGT 11T304 LFYS

0,1 0,2 0,4

m m m

DCGT 0702003 RFYS

0,03

DCGT 070201 RFYS DCGT 070202 RFYS DCGT 070204 RFYS

0,1 0,2 0,4

m m m

DCGT 11T3003 RFYS

0,03

DCGT 11T301 RFYS DCGT 11T302 RFYS DCGT 11T304 RFYS

0,1 0,2 0,4

m m m

l = Euro stock = Japan stock s = To be replaced by new item

55° Diamond Type

p p

lll lll lll

ml ml

ll ll

mm p p

lll lll lll

ll ml

ll ll

D DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

7° Relief With Insert Hole RE

7,7 11,6

6,35 9,525

Depth of cut (mm)

Finishing Finishing

Depth of cut (mm)

RFY

Depth of cut (mm)

Finishing ~ Light Cut

Feed rate (mm/rev)

L/RSD

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NAG Feed rate (mm/rev)

ISO Cat. No.

Cermet Carbide

Coated

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

DCGT 0702003 LFY

0,03

DCGT 070201 LFY DCGT 070202 LFY DCGT 070204 LFY

0,1 0,2 0,4

m m m

DCGT 11T3003 LFY

0,03

DCGT 11T301 LFY DCGT 11T302 LFY DCGT 11T304 LFY

0,1 0,2 0,4

DCGT 0702003 RFY

0,03

DCGT 070201 RFY DCGT 070202 RFY DCGT 070204 RFY

0,1 0,2 0,4

DCGT 11T3003 RFY

0,03

DCGT 11T301 RFY DCGT 11T302 RFY DCGT 11T304 RFY

0,1 0,2 0,4

DCGT 070202 LSD DCGT 070204 LSD

0,2 0,4

m m

mm mm

DCGT 11T304 LSD DCGT 11T308 LSD

0,4 0,8

m m

mm mm

DCGT 070202 RSD DCGT 070204 RSD

0,2 0,4

m m

mm mm

DCGT 11T304 RSD DCGT 11T308 RSD

0,4 0,8

m m

mm mm

DCGT 070202 NAG DCGT 070204 NAG

0,2 0,4

l l

DCGT 11T302 NAG DCGT 11T304 NAG DCGT 11T308 NAG

0,2 0,4 0,8

l l l

l = Euro stock = Japan stock s = To be replaced by new item

Pos. Inserts

Shape

Feed rate (mm/rev)

a E16–17

Carbide

G-Class

LFY

P M K N S H

2,8 4,4

a D32–33

DCGT llllll l-nn Application

2,38 3,97

D1 S

0702.. 11T3..

7°

IC 55°

Dimensions (mm)

DC_ _ L

55° Diamond Type

m m mm

m m m m

mm mm mm mm

C69

D DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

55° Diamond Type

7° Relief With Insert Hole

0702.. 0902.. 1103.. 11T3..

IC S

7,7 9,7 11,6 11,6

6,35 7,94 9,525 9,525

2,38 2,38 3,18 3,97

DCGT/-W llllll l-nn

Light Cut

Depth of cut (mm) Depth of cut (mm)

Light cut

Feed rate (mm/rev)

NSC

Light Cut

Feed rate (mm/rev)

C70

a E16–17

ISO Cat. No.

Cermet Carbide

Coated

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

DCGT 070201M NSI DCGT 070202M NSI DCGT 070204M NSI

<0,1 <0,2 <0,4

m m m

llpplll llpplll llpplll

m m mm

DCGT DCGT DCGT DCGT

NSI NSI NSI NSI

<0,1 <0,2 <0,4 <0,8

m m m m

llpplll llpplll llpplll llpplll

m m m mm

DCGT 0702003 NSC

0,03

mmm

mml

lll lll lll

ml ml

11T301M 11T302M 11T304M 11T308M

DCGT 11T3003 NSC 0,03 DCGT 070201M NSC <0,1 DCGT 070202M NSC <0,2 DCGT 070204M NSC <0,4 DCGT 090201M NSC DCGT 090202M NSC

<0,1 <0,2

DCGT 110301M NSC DCGT 110302M NSC

<0,1 <0,2

DCGT DCGT DCGT DCGT

<0,1 <0,2 <0,4 <0,8

lll lll lll lll

11T301M 11T302M 11T304M 11T308M

NSC NSC NSC NSC

ll mm mm

DCGW 070202 DCGW 070204 DCGW 070208

0,2 0,4 0,8

m m m

DCGW 11T302 DCGW 11T304 DCGW 11T308

0,2 0,4 0,8

m m m

l = Euro stock = Japan stock s = To be replaced by new item

Pos. Inserts

Shape

NSI

a D32–33

Carbide

G-Class Application

P M K N S H

2,8 3,4 4,4 4,4

7°

55°

Dimensions (mm)

DC_ _ L

mm ml ml

ll ll ll

D DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

55° Diamond Type

Dimensions (mm)

7° Relief With Insert Hole

DC_ _ L 0702.. 11T3..

2,8 4,4

a D32–33

DCM_ llllll l-nn Depth of cut (mm)

Finishing Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NFP

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NLU

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NLB

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

NSU

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSK

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NMU

Cermet Carbide

Coated

ISO Cat. No.

Coated Uncoated Uncoated

P M

M S

P M

DCMT 070202 NFB DCMT 070204 NFB DCMT 070208 NFB

0,2 0,4 0,8

mlmml mlmll mllml

DCMT 11T302 NFB DCMT 11T304 NFB DCMT 11T308 NFB

0,2 0,4 0,8

ml ml ml

DCMT 070202 NFP DCMT 070204 NFP

0,2 0,4

pp p pppp

DCMT DCMT DCMT DCMT

0,2 0,4 0,8 1,2

p p p p

11T302 11T304 11T308 11T312

NFP NFP NFP NFP

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

lll lll lll

p p ppp ppp p p

DCMT 070202 NLU DCMT 070204 NLU

0,2 l m 0,4 l l

pp pp

llm lllm

lmlmm lmmmm

DCMT 11T302 NLU DCMT 11T304 NLU DCMT 11T308 NLU

0,2 l l 0,4 l l 0,8 l l

pp pp pp

l ll llll llll

l lmm lllmm lmlmm

DCMT 070202 NLB DCMT 070204 NLB DCMT 070208 NLB

0,2 0,4 0,8

mm mm mm

ppm ppm ppm

ll ll ll

ll lm ll

l l l

DCMT 11T302 NLB DCMT 11T304 NLB DCMT 11T308 NLB

0,2 0,4 0,8

mm mm mm

ppm ppm ppm

ll ll ll

ll ll lm

l l l

DCMT 070202 NSU DCMT 070204 NSU DCMT 070208 NSU

0,2 l l l p p p l l l m 0,4 l l l p p p l l l l 0,8 l l l p p p l l m l

pp pp pp

DCMT 11T302 NSU DCMT 11T304 NSU DCMT 11T308 NSU

0,2 l l m p p p l l l m 0,4 l l l p p p l l l l 0,8 l l l p p p l l l l

pp p pp

DCMT 070204 NSK DCMT 070208 NSK

0,4 0,8

ll ll

pp pp

DCMT 11T304 NSK DCMT 11T308 NSK DCMT 11T312 NSK

0,4 ll 0,8 l l l 1,2 l

pp pp p

DCMT 11T304 NMU DCMT 11T308 NMU

0,4 l l l p p p l l 0,8 l l l p p p l l

DCMW DCMW DCMW DCMW

0,4 0,8 0,4 0,8

llpp lpp

llpp llpp

Pos. Inserts

Shape

NFB

a E16–17

Carbide

M-Class Application

P M K N S H

2,38 3,97

D1 S

6,35 9,525

7°

IC 55°

7,7 11,6

llmll lllml llmmm llmml lllll lllml

p p

lmllpp llllpp

Finishing Roughing

Feed rate (mm/rev)

070204 070208 11T304 11T308

DCMX 11T308 NLUW l = Euro stock = Japan stock s = To be replaced by new item

0,8 l

p mm mmm mmmpp

ll pp

C71

R ROUND TYPE

7° Positive Inserts

INSERTS FOR TURNING

RC – – L

7° Relief With Insert Hole

RCMT

1003 10T3 12 16 20 25 32

RCMX

D1 S

7°

20°

7°

10,0 3,18 3,6 10,0 3,97 3,6

– – – – –

12,0 4,76 4,2 16,0 6,35 5,2 20,0 6,35 6,5 25,0 7,94 7,2 32,0 9,52 9,5

RCMT llllM0 l-nn Pos. Inserts

NRX

Depth of cut (mm)

Roughing

Shape

Feed rate (mm/rev)

Roughing

Depth of cut (mm)

NRH

2 0

0,2

0,4

ISO Cat. No.

P M K N S H

Lever lock holders for RCMX a D34–35

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

(M0: IC is metric)

Carbide

Cermet Carbide

Coated

M-Class Bumpy Chipbreaker Application

– –

Coated Uncoated Uncoated

P M

M S

P M

Round Type Inserts

RCMT 1003M0 NRX

–

llmppp

RCMT 10T3M0 NRX

–

lllppp

RCMT 1204M0 NRX

–

lllppp

RCMT 1606M0 NRX

–

lllppp

RCMT 2006M0 NRX

–

lllppp

RCMT 2507M0 NRX

–

mmmppp

RCMT 3209M0 NRX

–

RCMT 1204M0 NRH

–

mmmppp

RCMT 1606M0 NRH

–

mlmppp

RCMT 2006M0 NRH

–

mmmppp

0,6

Feed rate (mm/rev)

RCMX llllM0 l-nn

Carbide

NRP

Depth of cut (mm)

Roughing

Shape

ISO Cat. No.

P M

RCMX 1003M0 NRP

–

lppp

mmm

RCMX 1204M0 NRP

–

lppp

RCMX 1606M0 NRP

–

lppp

mmm

RCMX 2006M0 NRP

–

lppp

RCMX 2507M0 NRP

–

mmm

RCMX 3209M0 NRP

–

Feed rate (mm/rev)

C72

l = Euro stock = Japan stock s = To be replaced by new item

Coated Uncoated Uncoated H

M S

P M

M-Class Grooved Chipbreaker Application

Cermet Carbide

Coated

pp ppp

S SQUARE TYPE

7° Positive Inserts

INSERTS FOR TURNING

7° Relief With Insert Hole

90°

0702.. 0903.. 09T3.. 1204..

7,94 9,525 9,525 12,7

SCGT llllll l-nn

Finishing

Depth of cut (mm) Depth of cut (mm)

Light Cut

ISO Cat. No.

(a Stock in Japan)

P M

Coated Uncoated Uncoated H

M S

P M

0,2 0,4

SCGT 120404 LFX

0,4

SCGT 09T304 RFX

0,2 0,4

mm mm

SCGT 120404 RFX

0,4

SCGT 070201M NSC SCGT 070202M NSC

<0,1 <0,2

mm mm

NSC SCGT 090301M NSC SCGT 090302M NSC

<0,1 <0,2

SCGT 09T301M NSC SCGT 09T302M NSC

<0,1 <0,2

l = Euro stock = Japan stock s = To be replaced by new item

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet Carbide

Coated

SCGT 09T302 LFX SCGT 09T304 LFX

L/RFX SCGT 09T302 RFX

Feed rate (mm/rev)

”S … SSKC” - Type

a D36

P M K N S H

Pos. Inserts

Shape

Feed rate (mm/rev)

3,4 4,4 4,4 5,5

Carbide

G-Class Application

2,38 3,18 3,97 4,76

7°

RE IC

Dimensions (mm)

SC_ _ L

90° Square Type

mm mm mm mm

mm mm

C73

S SQUARE TYPE

7° Positive Inserts

INSERTS FOR TURNING

90° Square Type

7° Relief With Insert Hole

Dimensions (mm)

SC_ _ L 09T3.. 1204..

RE IC

9,525 12,7

3,97 4,76

4,4 5,5

”S … SSKC” - Type

a D36

90°

7°

(a Stock in Japan)

SCMT/-W llllll l-nn

Carbide

Pos. Inserts

Finishing

Depth of cut (mm)

Shape

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

ISO Cat. No.

P M

Coated Uncoated Uncoated

M S

P M

SCMT 09T304 NFB SCMT 09T308 NFB

0,4 0,8

SCMT 09T304 NFP SCMT 09T308 NFP

0,4 0,8

SCMT 120404 NFP

0,4

SCMT 09T304 NLU SCMT 09T308 NLU

0,4 m m 0,8 l m

mlmmm mlmmm

NFB

NFP

p p

pp pp p

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

mm m

p p

mm m mmmm

NLU SCMT 120412 NLU

1,2

SCMT 09T304 NLB SCMT 09T308 NLB

0,4 0,8

mm mm

SCMT 09T304 NSU SCMT 09T308 NSU

0,4 l l l p p l l m 0,8 l l l p p p l l m l

pp pp

SCMT 120404 NSU

0,4 m l l p p p l 0,8 l l l p p p l

pp pp

SCMT 09T304 NSK SCMT 09T308 NSK

0,4 0,8

ll ll

NSK SCMT 120404 NSK SCMT 120408 NSK SCMT 120412 NSK

0,4 0,8 1,2

p l ll pp l pp

SCMT 09T308 NMU

0,8 m l l p p p m l

mmmlpp

SCMT 120408 NMU SCMT 120412 NMU

0,8 l l l p p p 1,2 l pp

mmmlpp

SCMW 09T308

0,8

mmm

SCMW 120408 SCMW 120412

0,8 1,2

mmm mmm

Depth of cut (mm)

Light Cut

Feed rate (mm/rev) 2

0,2

0,4

ppmmm ppmmm

mm mm

NLB

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSU SCMT 120408 NSU

l l

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

C74

Depth of cut (mm)

Light-Medium Cut

Feed rate (mm/rev)

NMU

pp pp

Feed rate (mm/rev)

l = Euro stock = Japan stock s = To be replaced by new item

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet Carbide

Coated

M-Class Application

P M K N S H

llpp llpp

l l l l

m m

S SQUARE TYPE

11° Positive Inserts

INSERTS FOR TURNING

90° Square Type

11° Relief With Insert Hole RE

90°

11°

Dimensions (mm)

SP_ _ L

0602.. 6,35 6,35 0703.. 7,94 7,94 0903.. 9,525 9,525 09T3.. 9,525 9,525 1204.. 12,7 12,7 1504.. 15,875 15,875

2,8 3,4 3,4 4,4 5,5 6,5

SPMT/-H llllll l-nn Finishing

Depth of cut (mm)

P M

Coated Uncoated Uncoated H

M S

P M

ISO Cat. No.

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

SPMT 090304 NFB SPMT 090308 NFB

0,4 0,8

SPMT 090304 NLU SPMT 090308 NLU

0,4 m m 0,8 m m

SPMT 090304 NFK

0,4

SPMT 060204 NUS

0,4

SPMT 070308 NUS

0,8

SPMT 09T308 NUS

0,8

SPMH 090308 NUS

0,8

SPMH 120408 NUS

0,8

SPMH 150408 NUS

0,8

SPMT 090304 NLB SPMT 090308 NLB

0,4 0,8

mm mm

ppmmm ppmmm

SPMT 090304 NSF 0,4 SPMT 090308 NSF 0,8

mm ml

pp pp

Pos. Inserts

Shape

a E18

Carbide

M-Class Application

P M K N S H

2,38 3,18 3,18 3,97 4,76 4,76

mlmmm mlmmm

NFB

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

m m

mmm mmm

NLU

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

NFK

Light Cut

Depth of cut (mm)

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

0,4 0,2 Feed rate (mm/rev)

NUS

NUS 0,2

0,4

Depth of cut (mm)

m m m

NLB 0,2

0,4

Feed rate (mm/rev)

Depth of cut (mm)

Light - Medium Cut Light - Medium Cut

Feed rate (mm/rev)

mm mm

NSF Feed rate (mm/rev)

l = Euro stock = Japan stock s = To be replaced by new item

C75

S SQUARE TYPE

11° Positive Inserts

INSERTS FOR TURNING

90° Square Type

Dimensions (mm)

11° Relief With Insert Hole

SP_ _ L 0703.. 0903..

7,94 9,525

3,18 3,18

P M K N S H

3,4 3,4

a E18

SPGW llllll

Carbide P

Pos. Inserts

G-Class No Chipbreaker Shape

Light Cut

Application

ISO Cat. No.

Depth of cut (mm)

Finishing - Light Cut

L/RSD Feed rate (mm/rev)

C76

P M

M S

P M

0,4

SPGW 070304

0,4

SPGW 090304

0,4

ISO Cat. No.

P M

Coated Uncoated Uncoated H

M S

P M

SPGT 090302 LSD SPGT 090304 LSD SPGT 090308 LSD

0,2 0,4 0,8

m mm mmm mmmm

SPGT 090302 RSD SPGT 090304 RSD SPGT 090308 RSD

0,2 0,4 0,8

m m m

l = Euro stock = Japan stock s = To be replaced by new item

Cermet Carbide

Coated

Carbide

G-Class Shape

Coated Uncoated Uncoated

SPGW 090304 T

SPGT llllll l-nn Application

Cermet Carbide

Coated

90°

11°

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

mm mm mm

S SQUARE TYPE

11° Positive Inserts

INSERTS FOR TURNING

11° Relief Without Insert Hole RE IC

90°

0903.. 1203..

9,525 12,7

Depth of cut (mm)

11°

Shape

ISO Cat. No.

Cermet Carbide

Coated

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

SPMR 090304 NFK SPMR 090308 NFK

0,4 0,8

m ml mmmm

SPMR 120304 NFK SPMR 120308 NFK

0,4 0,8

m m

SPMR 090304 NSF SPMR 090308 NSF

0,4 0,8

mm lm

pp pp

SPMR 120304 NSF SPMR 120308 NSF SPMR 120312 NSF

0,4 0,8 1,2

lm ll l

pp pp p

SPMR 090304 NUJ SPMR 090308 NUJ

0,4 0,8

m mm

SPMR 120304 NUJ SPMR 120308 NUJ

0,4 0,8

m mm

Pos. Inserts

Finishing

Carbide

M-Class

NFK

P M K N S H

(a Stock in Japan)

SPMR llllll l-nn Application

3,18 3,18

”S… CSKP…09/12” - Type

Dimensions (mm)

SP_ _ L

90° Square Type

mm mm

Depth of cut (mm)

NSF Feed rate (mm/rev)

Depth of cut (mm)

Light- Medium Cut

Feed rate (mm/rev)

NUJ

Feed rate (mm/rev)

SP _N llllll

Carbide

Medium Cut Medium Cut

Shape

ISO Cat. No.

P M

Coated Uncoated Uncoated H

M S

P M

SPGN 090304 SPGN 090308

0,4 0,8

ml ml

SPGN 120304 SPGN 120308

0,4 0,8

mm mmm

0,4 SPMN 090304 0,8 SPMN 090308

mm mm

SPMN 120304 SPMN 120308 SPMN 120312

mm mm mm

l = Euro stock = Japan stock s = To be replaced by new item

0,4 0,8 1,2

G/M-Class No Chipbreaker Application

Cermet Carbide

Coated

mm mm

lm mm

C77

T TRIANGLE TYPE

5° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type

Dimensions (mm)

5° Relief With Insert Hole

TB_ _ L 0601..

6,9

3,97

1,59

P M K N S H

2,2

a E20

5°

TBGT llllll l-nn

Carbide P

Depth of cut (mm)

Finishing

Shape

Finishing

Depth of cut (mm) Depth of cut (mm)

L/RFY

Depth of cut (mm)

Feed rate (mm/rev)

L/RW

M S

P M

0,2 0,4

m m

TBGT 060102 RFW TBGT 060104 RFW

0,2 0,4

m m

TBGT 060102 LFX TBGT 060104 LFX

0,2 0,4

m m

p p

lm lm

TBGT 060102 RFX TBGT 060104 RFX

0,2 0,4

m m

p p

lm lm

TBGT 060101 LFY TBGT 060102 LFY TBGT 060104 LFY

0,1 0,2 0,4

mm mm mm

mm m

TBGT 060101 RFY TBGT 060102 RFY TBGT 060104 RFY

0,1 0,2 0,4

m m m

mm mm

TBGT 060102 LW TBGT 060104 LW

0,2 0,4

llmmml lmm ml

TBGT 060102 RW TBGT 060104 RW

0,2 0,4

lmm lmm

ml ml

Feed rate (mm/rev)

Carbide

Shape

Cermet Carbide

Coated

G-Class No Chipbreaker Application

Light Cut

TBGT 060102 LFW TBGT 060104 LFW

TBGW llllll

C78

L/RFX

Feed rate (mm/rev)

Finishing

P M

L/RFW Feed rate (mm/rev)

Finishing-Light Cut

ISO Cat. No.

Coated Uncoated Uncoated

ISO Cat. No. TBGW 060102 TBGW 060104

l = Euro stock = Japan stock s = To be replaced by new item

0,2 0,4

P M

Coated Uncoated Uncoated H

M S S

P M

Pos. Inserts

G-Class Application

Cermet Carbide

Coated

60°

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

m m

T TRIANGLE TYPE

7° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type

7° Relief With Insert Hole

8,2 9,62 11,0 16,5

4,76 5,56 6,35 9,525

Depth of cut (mm)

Finishing Finishing

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

ISO Cat. No.

TCGT 090201 LFX TCGT 090202 LFX

0,1 0,2

TCGT 110201 LFX TCGT 110202 LFX

0,1 0,2

mm m

TCGT 090201 RFX TCGT 090202 RFX

0,1 0,2

m m

TCGT 110201 RFX TCGT 110202 RFX

0,1 0,2

m mm

TCGT 090201 LFY TCGT 090202 LFY

0,1 0,2

m mm

TCGT 110201 LFY L/RFY TCGT 110202 LFY

0,1 0,2

m mm

TCGT 090201 RFY TCGT 090202 RFY

0,1 0,2

m m

TCGT 110201 RFY TCGT 110202 RFY

0,1 0,2

m m

TCGT 110204M NSI

<0,4

TCGT 110202 NAG TCGT 110204 NAG

0,2 0,4

l l

TCGT 16T304 NAG TCGT 16T308 NAG

0,4 0,8

l l

L/RFX

Depth of cut (mm)

a E19

Feed rate (mm/rev)

Pos. Inserts

Shape

Feed rate (mm/rev)

Light cut

a D37

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Carbide

G-Class

Depth of cut (mm)

P M K N S H

2,3 2,5 2,8 4,3

TCGT llllll l-nn Application

2,38 2,38 2,38 3,97

60°

0802.. 0902.. 1102.. 16T3..

7°

Dimensions (mm)

TC_ _ L

llppll

NSI

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

NAG

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSC

Feed rate (mm/rev)

<0,1 TCGT 080201M NSC <0,2 TCGT 080202M NSC <0,1 TCGT 090201M NSC <0,2 TCGT 090202M NSC TCGT 110201M NSC TCGT 110202M NSC TCGT 110204M NSC

<0,1 <0,2 <0,4

TCGT 110301M NSC TCGT 110302M NSC

<0,1 <0,2

l = Euro stock = Japan stock s = To be replaced by new item

mm ml

mm mm

ll ll

ll l

mm mm

C79

T TRIANGLE TYPE

7° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type

Dimensions (mm)

7° Relief With Insert Hole

TC_ _ L 0902.. 1102.. 16T3..

9,6 11,0 16,5

5,56 6,35 9,525

2,5 2,8 4,3

a D37

TCMT/-W llllll l-nn

Carbide

Finishing

Depth of cut (mm)

NFB

ISO Cat. No.

Coated Uncoated Uncoated

P M

M S

P M

TCMT 110204 NFB TCMT 110208 NFB

0,4 0,8

mlmml mllml

TCMT 090202 NFP TCMT 090204 NFP TCMT 090208 NFP

0,2 0,4 0,8

p p p

TCMT 110202 NFP TCMT 110204 NFP TCMT 110208 NFP

0,2 0,4 0,8

p pp pp

p p p

TCMT 16T304 NFP TCMT 16T308 NFP

0,4 0,8

pp pp

p p

TCMT 110204 NLU TCMT 110208 NLU

0,4 m l 0,8 m m

TCMT 110204 NLB TCMT 110208 NLB

0,4 0,8

TCMT 110204 NSU TCMT 110208 NSU

0,4 l l l p p p l l l l 0,8 l l l p p p l l l m

pp pp

TCMT 16T304 NSU TCMT 16T308 NSU

0,4 l l l p p p l l l 0,8 l l l p p p l l m l

pp pp

l l

TCMT 110204 NSK TCMT 110208 NSK

0,4 m l l 0,8 m l l

pp pp

TCMT 16T304 NSK TCMT 16T308 NSK TCMT 16T312 NSK

0,4 m l l 0,8 m l l 1,2 l

pp pp p

TCMW 110204 TCMW 110208

0,4 0,8

mm mm

TCMW 16T304 TCMW 16T308 TCMW 16T312

0,4 0,8 1,2

pp mm mmmpp p mm

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NFP

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NLU

pp p

lmmmm

m m

mmmm

Light Cut

Depth of cut (mm)

Feed rate (mm/rev) 2

0,2

0,4

mm mm

ppmmm ppmmm

mm mm

NLB

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSK

Light Cut

Feed rate (mm/rev)

C80

l = Euro stock = Japan stock s = To be replaced by new item

Shape

Cermet Carbide

Coated

M-Class

Pos. Inserts

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Application

a E19

7°

60°

P M K N S H

2,38 2,38 3,97

pp pp

lll

T TRIANGLE TYPE

11° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type

11° Relief With Insert Hole RE

8,2 9,6 11,0 16,5

4,76 5,56 6,35 9,525

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Shape

ISO Cat. No.

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

TPGT 110302M NFC TPGT 110304M NFC

<0,2 <0,4

TPGT 080202 LFW TPGT 080204 LFW

0,2 0,4

m m

mm m

TPGT 110202 LFW TPGT 110204 LFW

0,2 0,4

m m

mm mm

TPGT 080202 RFW TPGT 080204 RFW

0,2 0,4

m m

mm mm

TPGT 110202 RFW TPGT 110204 RFW

0,2 0,4

m m

mm mm

TPGT 080202 LFX TPGT 080204 LFX

0,2 0,4

TPGT 090204 LFX

0,4

TPGT 110204 LFX

0,2

TPGT 110302 LFX TPGT 110304 LFX TPGT 110308 LFX

0,2 0,4 0,8

TPGT 160304 LFX TPGT 160308 LFX

0,4 0,8

m m

TPGT 080202 RFX TPGT 080204 RFX

0,2 0,4

ml m

TPGT 110202 RFX

0,2

TPGT 110302 RFX TPGT 110304 RFX TPGT 110308 RFX

0,2 0,4 0,8

TPGT 160304 RFX TPGT 160308 RFX

0,4 0,8

Pos. Inserts

Finishing

a E20

Carbide

G-Class

Depth of cut (mm)

P M K N S H

2,4 2,8 3,4 4,4

TPGT llllll l-nn Application

2,38 2,38 3,18 3,18

60°

0802.. 0902.. 1103.. 1603..

11°

Dimensions (mm)

TP_ _ L

mm mm

NFC

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFW

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

L/RFX

Feed rate (mm/rev)

l = Euro stock = Japan stock s = To be replaced by new item

mm mm mm m m m

p p

ll ll m

m m m m

plm pll pm

m m

C81

T TRIANGLE TYPE

11° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type

Dimensions (mm)

11° Relief With Insert Hole

TP_ _ L 0802.. 0902.. 1102.. 1103.. 1603..

4,76 5,56 6,35 6,35 9,525

Pos. Inserts

Finishing

Depth of cut (mm)

Shape

L/RFY

Feed rate (mm/rev)

Light Cut

a E20

Carbide

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

ISO Cat. No.

Cermet Carbide

Coated

G-Class

C82

P M K N S H

2,4 2,8 2,8 3,4 4,4

TPGT/-W llllll l-nn Application

2,38 2,38 2,38 3,18 3,18

P M

Coated Uncoated Uncoated H

M S

P M

TPGT 0802003 LFY

0,03

TPGT 080201 LFY TPGT 080202 LFY TPGT 080204 LFY

0,1 0,2 0,4

TPGT 090201 LFY TPGT 090202 LFY TPGT 090204 LFY

0,1 0,2 0,4

TPGT 110202 LFY TPGT 110204 LFY TPGT 110208 LFY

0,2 0,4 0,8

TPGT 1103003 LFY

0,03

TPGT TPGT TPGT TGPT

LFY LFY LFY LFY

0,1 0,2 0,4 0,8

TPGT 160302 LFY TPGT 160304 LFY TPGT 160308 LFY

0,2 0,4 0,8

m m m

TPGT 0802003 RFY

0,03

TPGT 080201 RFY TPGT 080202 RFY TPGT 080204 RFY

0,1 0,2 0,4

m mm m

TPGT 090201 RFY TPGT 090202 RFY TPGT 090204 RFY

0,1 0,2 0,4

m m m

TPGT 110202 RFY TPGT 110204 RFY TPGT 110208 RFY

0,2 0,4 0,8

TPGT 1103003 RFY

0,03

TPGT TPGT TPGT TPGT

RFY RFY RFY RFY

0,1 0,2 0,4 0,8

mm m m m m m

TPGT 160302 RFY TPGT 160304 RFY TPGT 160308 RFY

0,2 0,4 0,8

m m m

TPGW 080202

0,2

TPGW 110302 TPGW 110304 TPGW 110308

0,2 0,4 0,8

110301 110302 110304 110308

l = Euro stock = Japan stock s = To be replaced by new item

60°

11°

8,2 9,6 11,0 11,0 16,5

m m mm

mm mm

m m m mm mm m m

mm mmmmmm m mmmm m m

mm mm

mm mm m m

mm mm m

mm m m

mm mm

T TRIANGLE TYPE

11° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type

11° Relief With Insert Hole RE

8,2 11,0 16,5

4,76 6,35 9,525

Finishing-Light Cutting

Depth of cut (mm)

L/RW

Finishing-Light Cutting

Depth of cut (mm)

L/RSD

Feed rate (mm/rev)

Depth of cut (mm)

a E20

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

L/RSDW

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

ISO Cat. No.

TPGT 080202 LW TPGT 080204 LW

0,2 0,4

l l

TPGT 110302 LW TPGT 110304 LW

0,2 0,4

ll ll

l l

TPGT 160402 LW TPGT 160404 LW

0,2 0,4

TPGT 080202 RW TPGT 080204 RW

0,2 0,4

lm l

TPGT 110302 RW TPGT 110304 RW

0,2 0,4

ll ll

l l

TPGT 160404 RW

0,4

TPGT 110302 LSD TPGT 110304 LSD TPGT 110308 LSD

0,2 0,4 0,8

TPGT 160402 LSD TPGT 160404 LSD TPGT 160408 LSD

0,2 0,4 0,8

TPGT 110302 RSD TPGT 110304 RSD TPGT 110308 RSD

0,2 0,4 0,8

mmm ml mmmmml m m mm

TPGT 160402 RSD TPGT 160404 RSD TPGT 160408 RSD

0,2 0,4 0,8

mm mmml m ml

TPGX 110304 L-SDW TPGX 110308 L-SDW

0,4 0,8

TPGX 160404 L-SDW TPGX 160408 L-SDW

0,4 0,8

TPGX 110304 R-SDW TPGX 110308 R-SDW

0,4 0,8

TPGX 160404 R-SDW TPGX 160408 R-SDW

0,4 0,8

Wiper insert SDW type Normal insert

l = Euro stock = Japan stock s = To be replaced by new item

Pos. Inserts

Shape

Feed rate (mm/rev)

Finishing-Light Cutting

2,4 3,4 4,4

Carbide

G-Class Handed Chipbreaker

Feed rate (mm/rev)

P M K N S H

TPGT/-X llllll l-nn Application

2,38 3,18 4,76

60°

0802.. 1103.. 1604..

11°

Dimensions (mm)

TP_ _ L

l l

mmmmmlm mmmmmlm mmmmmm ml mmml m m

l m m m

m m

m m m m

RE 0,4 0,8

m m

Compensation (mm) X (Diam. change) Z +0,12 ( Ø : +0,24) -0,02 +0,12 ( Ø : +0,24) -0,02

C83

T TRIANGLE TYPE

11° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type

Dimensions (mm)

11° Relief With Insert Hole

TP_ _ L 0802.. 0902.. 1103.. 1603.. 1604..

60°

11°

8,2 9,6 11,0 16,5 16,5

4,76 5,56 6,35 9,525 9,525

2,4 2,8 3,4 4,4 4,4

Carbide P

Finishing

Depth of cut (mm) Depth of cut (mm)

Light Cut Finishing

Depth of cut (mm)

Feed rate (mm/rev)

Depth of cut (mm)

Finishing

M S

P M

0,2 0,4

mlmmm mlmmm

TPMT 090202 NFB TPMT 090204 NFB

0,2 0,4

mlmmm ml mm

TPMT 110302 NFB TPMT 110304 NFB TPMT 110308 NFB

0,2 0,4 0,8

mlmmm mlmmm mlmmm

TPMT 160304 NFB TPMT 160308 NFB

0,4 0,8

mmmmm m m

TPMT 160404 NFB TPMT 160408 NFB

0,4 0,8

mlmmm mlmmm

TPMT 080202 NLB TPMT 080204 NLB

0,2 0,4

mm mm

ppmmm ppmmm

mm mm

TPMT 090202 NLB TPMT 090204 NLB

0,2 0,4

mm mm

ppm ppm

ll ll

mm mm

m m

NLB TPMT 110304 NLB

TPMT 110302 NLB TPMT 110308 NLB

0,2 0,4 0,8

mm mm mm

ppm ppm ppm

ll ll ll

mm mm mm

m m m

TPMT 160304 NLB TPMT 160308 NLB

0,4 0,8

mm mm

ppmmm ppmmm

mm mm

TPMT 160404 NLB TPMT 160408 NLB

0,4 0,8

mm mm

ppmmm ppmmm

mm mm

TPMT 110304 NFK TPMT 110308 NFK

0,4 0,8

160404 NFK NFK TPMT TPMT 160408 NFK

0,4 0,8

ll ll

TPMT 080202 NLU TPMT 080204 NLU

0,2 0,4 l

TPMT 090202 NLU

0,2 m m 0,4 m m

TPMT 110302 NLU TPMT 110304 NLU TPMT 110308 NLU

0,2 0,4 l m 0,8 l m

NLU TPMT 090204 NLU Feed rate (mm/rev)

P M

TPMT 080202 NFB TPMT 080204 NFB

NFB

Feed rate (mm/rev)

C84

ISO Cat. No.

Coated Uncoated Uncoated

l = Euro stock = Japan stock s = To be replaced by new item

Pos. Inserts

Shape

Cermet Carbide

Coated

M-Class

Feed rate (mm/rev)

a E20

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

TPMT llllll l-nn Application

P M K N S H

2,38 2,38 3,18 3,18 4,76

ll ll

lmm mmmm mmm

p p

m m

l llm llm

lmmmm mmmmm

T TRIANGLE TYPE

11° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type

11° Relief With Insert Hole RE

60°

0802.. 1103.. 1604..

8,2 11,0 16,5

4,76 6,35 9,525

2,4 3,4 4,4

Carbide

Light Cut

Depth of cut (mm)

NSU

Depth of cut (mm)

Feed rate (mm/rev)

ISO Cat. No.

P M

M S

P M

TPMT 080202 NSU TPMT 080204 NSU

0,2 0,4

TPMT 110302 NSU TPMT 110304 NSU TPMT 110308 NSU

0,2 m m m p p m l l 0,4 l l m p p p l l l l 0,8 l l m p p p l l l m

pp pp

mm mm lmmml mmmml

TPMT 160404 NSU TPMT 160408 NSU

0,4 l m m p p p l m 0,8 l m m p p p l m

l l

pp pp

lm ml lmmml

TPMT 110304 NMU TPMT 110308 NMU

0,4 m m 0,8 m m

p p

ml ml

mmm mmm

0,4 m m 0,8 m m

p p

mm mm

NMU TPMT 160404 NMU TPMT 160408 NMU

Coated Uncoated Uncoated

ml ml

l lm

Pos. Inserts

Shape

Cermet Carbide

Coated

M-Class

Light -Medium Cut

a E20

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

TPMT llllll l-nn Application

P M K N S H

2,38 3,18 4,76

11°

Dimensions (mm)

TP_ _ L

mm mm

Feed rate (mm/rev)

TPMT/H llllll NSF

Carbide

Depth of cut (mm)

Light -Medium Cut

Shape

NSF Feed rate (mm/rev)

ISO Cat. No.

TPMH 110304 NSF TPMH 110308 NSF

0,4 0,8

ll ll

pp pp

TPMT 160404 NSF TPMT 160408 NSF

0,4 0,8

pp pp

l = Euro stock = Japan stock s = To be replaced by new item

P M

Coated Uncoated Uncoated H

M S

P M

M-Class Application

Cermet Carbide

Coated

C85

T TRIANGLE TYPE

5°/11° Positive Inserts

INSERTS FOR TURNING 5°/11° Relief Without Insert Hole

6,9 9,6 11,0 16,5

3,97 5,56 6,35 9,525

TPGR llllll l-n

Finishing-Light Cut

Depth of cut (mm) Depth of cut (mm)

Finishing-Light Cut

Feed rate (mm/rev)

R-W Feed rate (mm/rev)

ISO Cat. No.

G-Class No Finishing - Light-Cut Light Cut

Application

C86

P M

Coated Uncoated Uncoated H

M S

P M

TPGR 090202 LW TPGR 090204 LW TPGR 090208 LW

0,2 0,4 0,8

TPGR 110302 LW TPGR 110304 LW TPGR 110308 LW

0,2 0,4 0,8

m m m

mm ml mm

TPGR 160302 LW TPGR 160304 LW TPGR 160308 LW

0,2 0,4 0,8

m m m

mm ml ml

TPGR 090202 RW TPGR 090204 RW TPGR 090208 RW

0,2 0,4 0,8

TPGR 110302 RW TPGR 110304 RW

0,2 0,4

m m

mm ml

TPGR 160302 RW TPGR 160304 RW TPGR 160308 RW

0,2 0,4 0,8

m m m

mm ml ml

Chipbreaker/ Handed Chipbreaker Shape ISO Cat. No. RE

TBGN 060104

Carbide

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

0,4 TBGR 060104 LW No Chipbreaker Shape ISO Cat. No. RE

Carbide

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

TPGN 090202 TPGN 090204 TPGN 090208

0,2 0,4 0,8

m m m

TPGN 110302 TPGN 110304 TPGN 110308

0,2 0,4 0,8

mm mmm mm

TPGN 160302 TPGN 160304 TPGN 160308 TPGN 160312

0,2 0,4 0,8 1,2

mmm mmm mm m

m m m

l = Euro stock = Japan stock s = To be replaced by new item

m m m

0,4

TPGN llllll G-Class

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet Carbide

Coated

TBG_ llllll l-n Application

Pos. Inserts

Shape

L-W

P M K N S H

Carbide

G-Class Handed Chipbreaker Application

1,59 2,38 3,18 3,18

0601.. 0902.. 1103.. 1603..

11°

60°

Dimensions (mm)

TP/TB_ _ L

60° Triangle Type

m m m

T TRIANGLE TYPE

11° / 20° Positive Inserts

INSERTS FOR TURNING

11°/20° Relief Without Insert Hole RE

5,56 6,35 9,525 12,7

TPMR llllll l-nn

Finishing

Depth of cut (mm)

Light-Medium Cut

Depth of cut (mm) Depth of cut (mm)

Medium Cut Light-Medium Cut

M S

P M

TPMR 160304 NFK TPMR 160308 NFK TPMR 160312 NFK

0,2 0,4 1,2

TPMR 110304 NSF TPMR 110308 NSF

ll 0,4 0,8 m l l

pp pp

TPMR 160304 NSF TPMR 160308 NSF TPMR 160312 NSF

ll 0,4 0,8 m l l ll 1,2

pp pp p

TPMR 220408 NSF TPMR 220412 NSF

0,8 1,2

TPMR 110304 NUJ TPMR 110308 NUJ

0,4 0,8

mm mm

NUJ TPMR 160304 NUJ

0,4

ml ml

pp pp

0,8 TPMR 160308 NUJ

Chipbreaker RE Shape ISO Cat. No. 0,4 TPMN 110304 0,8 TPMN 110308

l = Euro stock = Japan stock s = To be replaced by new item

l l l mml m

ppp pp

Carbide

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

mm mm

0,4 0,8 1,2

0,8 TPMN 220408 No Chipbreaker Shape ISO Cat. No. RE 0,8 TEGN 160308

TEGN llllll Application

0,2 0,4 0,8

TPMN 160304 TPMN 160308 TPMN 160312

E-Class

TPMR 110302 NFK TPMR 110304 NFK TPMR 110308 NFK

TPMN llllll M-Class No

P M

NSF

Application

Coated Uncoated Uncoated

0,4

Feed rate (mm/rev)

Light-Medium Cut

ISO Cat. No.

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

TPMR 090204 NFK

NFK

Feed rate (mm/rev)

Pos. Inserts

Shape

Feed rate (mm/rev)

P M K N S H

Carbide

M-Class Application

2,38 3,18 3,18 4,76

9,6 11,0 16,5 22,0

60°

0902.. 1103.. 1603.. 2204..

11°

Dimensions (mm)

TP_ _ L

mm mmm mm

Carbide

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

60° Triangle Type

C87

V DIAMOND TYPE

5° Positive Inserts

INSERTS FOR TURNING

35° Diamond Type

Dimensions (mm)

5° Relief With Insert Hole

VB_ _ L 1102.. 1103.. 1604..

35°

6,35 6,35 9,525

2,38 2,8 4,4

VBMT/-W llllll l-nn Finishing

Depth of cut (mm)

ISO Cat. No.

Depth of cut (mm)

Finishing Finishing

Depth of cut (mm)

M S

P M

mllll mlmml

VBMT 110202 NFP VBMT 110204 NFP

0,2 0,4

ppp ppp

VBMT 160404 NFP VBMT 160408 NFP

0,4 0,8

VBMT 110302 NLU VBMT 110304 NLU VBMT 110308 NLU

0,2 0,4 m l 0,8 m m

pp p

l lm lmlm

VBMT 160404 NLU VBMT 160408 NLU

0,4 l m 0,8 l l

pp pp

mlm ml

VBMT 110302 NLB VBMT 110304 NLB VBMT 110308 NLB

0,2 0,4 0,8

mm mm mm

ppmmm ppmmm ppmmm

m mm mm

VBMT 160404 NLB VBMT 160408 NLB VBMT 160412 NLB

0,4 0,8 1,2

mm mm mm

ppm ppm ppm

ll ll ll

ll ll lm

l l l

VBMT 110204 NSU VBMT 110208 NSU

0,4 l 0,8 l l

pp pp

l l

NSU VBMT 110304 NSU

VBMT 110302 NSU

0,2 0,4 l l

VBMT 110308 NSU

0,8 l l

ppp

llmm

VBMT 160404 NSU VBMT 160408 NSU VBMT 160412 NSU

0,4 l l l p p p l l l l 0,8 l l l p p p l l l l p 1,2 m m

pp pp

VBMT 110204 NSK VBMT 110208 NSK

0,4 0,8

VBMT VBMT VBMT VBMT

0,4 l l l ll 0,6 0,8 l l l 1,2 l l l

NLU

Depth of cut (mm)

Light Cut Light Cut

0,4 0,8

Feed rate (mm/rev)

NLB

Depth of cut (mm)

VBMT 160404 NFB VBMT 160408 NFB

NFP

Feed rate (mm/rev)

Depth of cut (mm)

P M

mlmmm mlmmm mlmmm

Feed rate (mm/rev)

Light Cut

Coated Uncoated Uncoated

0,2 0,4 0,8

NFB

NSK Feed rate (mm/rev)

Depth of cut (mm)

Cermet Carbide

Coated

VBMT 110302 NFB VBMT 110304 NFB VBMT 110308 NFB

Feed rate (mm/rev)

Light Cut Light - Medium Cut

a E21–22

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

NMU

160404 160406 160408 160412

NSK NSK NSK NSK

VBMT 160408 NMU

0,8 l

VBMW 160404 VBMW 160408

0,4 0,8

p p

ppp ppp

mm mm

m mm

lmmmm mmmmm

l l m

ll l

llpp llpp

pp pp p p p p

llpp

p p p p

llpp p

Feed rate (mm/rev)

l = Euro stock = Japan stock s = To be replaced by new item

Pos. Inserts

Shape

Feed rate (mm/rev)

C88

a D38

Carbide

M-Class Application

P M K N S H

2,38 3,18 4,76

5° D1

11,0 11,1 16,6

mm mm

pp pp

lllmm mm l

V DIAMOND TYPE

5° Positive Inserts

INSERTS FOR TURNING

5° Relief With Insert Hole RE

35°

1103.. 1604..

11,1 16,6

6,35 9,525

Depth of cut (mm)

Finishing Finishing

Depth of cut (mm)

L/RFYS

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFY

NSI

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

Cermet Carbide

Coated

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Coated Uncoated Uncoated H

M S

P M

ISO Cat. No.

VBGT 110301 LFX VBGT 110302 LFX VBGT 110304 LFX

0,1 0,2 0,4

VBGT 160402 LFX VBGT 160404 LFX

0,2 0,4

VBGT 110301 RFX VBGT 110302 RFX VBGT 110304 RFX

0,1 0,2 0,4

VBGT 160402 RFX VBGT 160404 RFX

0,2 0,4

VBGT 1103003 LFYS

0,03

VBGT VBGT VBGT VBGT

0,1 0,2 0,4 0,8

m m m m

VBGT 1103003 RFYS

0,03

VBGT VBGT VBGT VBGT

0,1 0,2 0,4 0,8

m m m m

VBGT 110301 LFY VBGT 110302 LFY VBGT 110304 LFY

0,1 0,2 0,4

m m mm m

VBGT 110301 RFY VBGT 110302 RFY VBGT 110304 RFY

0,1 0,2 0,4

m m m

mm mm

VBGT VBGT VBGT VBGT

110301M 110302M 110304M 110308M

NSI NSI NSI NSI

<0,1 <0,2 <0,4 <0,8

m m mm m

VBGT VBGT VBGT VBGT

160401M 160402M 160404M 160408M

NSI NSI NSI NSI

<0,1 <0,2 <0,4 <0,8

m m m m

l = Euro stock = Japan stock s = To be replaced by new item

110301 110302 110304 110308

LFYS LFYS LFYS LFYS

RFYS RFYS RFYS RFYS

mmm mmm mmm

Pos. Inserts

Shape

Feed rate (mm/rev)

a E21–22

Carbide

G-Class

L/RFX

P M K N S H

2,8 4,4

a D38

VBGT llllll l-nn Application

3,18 4,76

5° D1

Dimensions (mm)

VB_ _ L

35° Diamond Type

mm m mm mm mm

mmm mmm m m

mm mm mm mm mm

m m

C89

V DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

Dimensions (mm)

7° Relief With Insert Hole

VC_ _ L 0802.. 1103.. 1604..

35°

4,76 6,35 9,525

VCGT llllll l-nn Pos. Inserts

Finishing

Depth of cut (mm)

Shape

P M K ”S…- SV…C” - Type N (a Stock in Japan) S H

2,3 2,8 4,4

a D39

Carbide P

ISO Cat. No.

P M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet Carbide

Coated

G-Class Application

2,38 3,18 4,76

7° D1

8,3 11,1 16,6

Coated Uncoated Uncoated H

M S

P M

35° Diamond Type

VCGT 080204M NFC

<0,4

VCGT 110301M NFC VCGT 110302M NFC VCGT 110304M NFC

<0,1 <0,2 <0,4

ll ll ll

mm mm mm

VCGT 110301 LFX VCGT 110302 LFX VCGT 110304 LFX

0,1 0,2 0,4

m m

p p

ll ll lm

ml ml

VCGT 110301 RFX VCGT 110302 RFX VCGT 110304 RFX

0,1 0,2 0,4

m m

p p

ll ll

VCGT 110301 LFY VCGT 110302 LFY VCGT 110304 LFY

0,1 0,2 0,4

VCGT 110301 RFY VCGT 110302 RFY VCGT 110304 RFY

0,1 0,2 0,4

NAG VCGT 110304 NAG

VCGT 110302 NAG

0,2 0,4

l l

VCGT 160408 NAG VCGT 160412 NAG

0,8 1,2

VCGT 220530 NAG

3,0

VCGT VCGT VCGT VCGT

110301M 110302M 110304M 110308M

NSI NSI NSI NSI

<0,1 <0,2 <0,4 <0,8

m m m m

llpplll llpplll llpplll llpplll

mm mm m mm

VCGT VCGT VCGT VCGT

160401M 160402M 160404M 160408M

NSI NSI NSI NSI

<0,1 <0,2 <0,4 <0,8

m m m

llpplll llpplll llpplll

mm mm lm

NFC

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFX

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFY

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

m m m

m m

mm m m

NSI

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

C90

l = Euro stock = Japan stock s = To be replaced by new item

V DIAMOND TYPE

7° Positive Inserts

INSERTS FOR TURNING

35° Diamond Type

7° Relief With Insert Hole

35°

0802.. 1103.. 1604..

8,3 11,1 16,6

4,76 6,35 9,525

2,3 2,8 4,4

VCMT llllll l-nn

Finishing

Depth of cut (mm)

P M

Coated Uncoated Uncoated

M S

P M

ISO Cat. No.

Cermet Carbide

Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

VCMT 080202 NFB VCMT 080204 NFB

0,2 0,4

mlmmm mlmmm

VCMT 160404 NFB VCMT 160408 NFB

0,4 0,8

mlmmm mlmmm

VCMT 160404 NLU VCMT 160408 NLU

0,4 m m 0,8 m m

VCMT 080202 NLB VCMT 080204 NLB

0,2 0,4

mm mm

ppmmm ppmmm

mm mm

VCMT 160404 NLB VCMT 160408 NLB

0,4 0,8

mm mm

ppmmm ppmmm

mm mm

VCMT 080204 NSU

0,4

VCMT 110302 NSU VCMT 110304 NSU VCMT 110308 NSU

0,2 0,4 0,8

VCMT 160404 NSU VCMT 160408 NSU

0,4 l l l p p p l l m l 0,8 l l l p p p l l l

VCMT 160404 NSK VCMT 160408 NSK

0,4 0,8

Pos. Inserts

Shape

NFB

a D39

Carbide

M-Class Application

P M K ”S…- SV…C” - Type N (a Stock in Japan) S H

2,38 3,18 4,76

7° D1

Dimensions (mm)

VC_ _ L

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NLU

mm m

mmmm mmmm

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NLB

NSU

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

NSK

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

mmlm

m m

llpp llpp

ll ll ll

l l m pp pp

llpp pp

l ll

l l

p p

Feed rate (mm/rev)

l = Euro stock = Japan stock s = To be replaced by new item

C91

W TRIGON TYPE INSERTS FOR TURNING 80° Trigon Type

5° Relief With Insert Hole

5° Positive Inserts

Dimensions (mm)

WB_ _ L 0601.. 0802..

3,2 4,6

3,97 4,76

1,59 2,38

P M K N S H

2,2 2,4

a E23

WBGT llllll l-nn

Carbide P

Pos. Inserts

G-Class Handed Chipbreaker

Finishing

Shape

Depth of cut (mm)

Application

L/RFW

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFX

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

L/RFY

C92

Depth of cut (mm)

Finishing ~ Light Cut

Feed rate (mm/rev)

L/RW Feed rate (mm/rev)

ISO Cat. No.

Cermet Carbide

Coated

P M

Coated Uncoated Uncoated H

M S

P M

WBGT 060102 LFW WBGT 060104 LFW

0,2 0,4

m m

WBGT 080202 LFW WBGT 080204 LFW

0,2 0,4

m m

WBGT 060102 RFW WBGT 060104 RFW

0,2 0,4

m m

WBGT 080202 RFW WBGT 080204 RFW

0,2 0,4

m m

WBGT 060102 LFX WBGT 060104 LFX

0,2 0,4

ll ll

WBGT 080202 LFX WBGT 080204 LFX

0,2 0,4

mm mm

WBGT 060102 RFX WBGT 060104 RFX

0,2 0,4

lm lm

WBGT 080202 RFX WBGT 080204 RFX

0,2 0,4

mm m

WBGT 0601003 LFY

0,03

WBGT 060101 LFY WBGT 060102 LFY WBGT 060104 LFY

0,1 0,2 0,4

WBGT 080201 LFY WBGT 080202 LFY WBGT 080204 LFY

0,1 0,2 0,4

WBGT 060101 RFY WBGT 060102 RFY WBGT 060104 RFY

0,1 0,2 0,4

WBGT 080201 RFY WBGT 080202 RFY WBGT 080204 RFY

0,1 0,2 0,4

WBGT 060102 LW WBGT 060104 LW

0,2 0,4

ll ll

ml ml

WBGT 060102 RW WBGT 060104 RW

0,2 0,4

ll ll

ml ml

l = Euro stock = Japan stock s = To be replaced by new item

80°

5°

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

mm mm

m mm mm mm mm mm

m mm

m mm mm mm mm mm

W TRIGON TYPE

11° Positive Inserts

INSERTS FOR TURNING

80° Trigon Type

11° Relief With Insert Hole

Dimensions (mm)

WP_ _ L 1102.. 1603..

4,3 6,5

6,35 9,525

2,8 4,4

a E23

11°

80°

WPMT llllll NLB

Carbide

Light Cut

Depth of cut (mm)

NLB

ISO Cat. No.

P M

M S

P M

WPMT 110204 NLB

0,4

ppm

WPMT 160308 NLB

0,8

ppm

Pos. Inserts

Shape

Coated Uncoated Uncoated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet Carbide

Coated

M-Class Application

P M K N S H

2,38 3,18

Feed rate (mm/rev)

l = Euro stock = Japan stock s = To be replaced by new item

C93

D1–D46

External Holders

Selection ISO

T-REX Tool Holders

Turning Holder Series ........................................................ D2–7 Turning Holder Identification Table ....................................... D8 Calculation of The Cutting Edge Position .............................. D9 SumiTurn T-REX Tool Holders ........................................... D10–11

For High Performance Turning

D Type Double Clamp Holders DC Type Holders ................................................................. DD Type Holders ................................................................. DS Type Holders .................................................................. DT Type Holders .................................................................. DV Type Holders .................................................................. DW Type Holders .................................................................

D12 D13 D14 D15 D16 D17

For General Turning

P Type Lever Lock and M Type Top & Hole Clamp Holders PC Type Holders................................................................... PD Type Holders .................................................................. PS Type Holders .................................................................. PT / MT Type Holders .......................................................... PW / MW Type Holders ........................................................

D18 D19 D20–21 D22–23 D24

For Solid CBN Inserts Selection Special for Back Facing Small Product Turning

For High Performance Turning

For General Turning

C Type Clamp On Holders ................................................. D25–26 X Type Dimple Lock Holders .............................................. D27 Mini Holders Series............................................................. D28–29 SBT Type Mini Holders ........................................................... D30 PC / SC Type Mini Holders ................................................... D31 PD / SD Type Mini Holders ..................................................... D32–33 PR Type Holders ..................................................................... D34 SR Type Holders ..................................................................... D35 SS Type Mini Holders .............................................................. D36 ST Type Mini Holders .............................................................. D37 SV Type Copying Holders ....................................................... D38–39 Polygon-Shank Holders .................................................... D Type Double Clamp Holders PSC**DC Type Holders ........................................................ PSC**DD Type Holders ........................................................ PSC**DS Type Holders ........................................................ PSC**DT Type Holders ........................................................ PSC**DW Type Holders ....................................................... S Type Screw Clamp PSC**SC Type Holders ........................................................ PSC**SD Type Holders ........................................................ PSC**SS Type Holders ........................................................ PSC**ST Type Holders ........................................................ PSC**SV Type Holders ........................................................

D40 D41 D41 D41 D42 D42 D43 D43 D43 D44 D44–45

External Tool Holder Series

General Turning

External Holders

Application

According to Applications

For Neg. Inserts

For Pos. Inserts

P Type Lever Lock Type

Special Type for Hardened Steel D Type Double Lock

Type

PSC

M Double Lock

a D18–D22

a D31, D32

a D12–D17

S Type Screw On Type

Type

C Top Clamp Type

PSC

D31–D33 D35–D37 aD31~D37

a D23–D24

aD43–D45

S Type Screw On Type

Copying

T-REX

a D41–D42

Type

D Type Double Lock

a D25–D26 Type

PSC

GNDL, GNDLS Type

GNDS, GNDM, GNDMS Type General Grooving

Parting-Off Grooving

aD43–D45 a D13, D16

aD38–D39

aD10–D11

a D41

GNDF, GNDFS Type Axial Grooving

Deep Grooving

PSC

aF16, F18, F20

PSC

a F36-F39 a F32, F34

a F36-F39 a F16, F24

Sumi Grip and Sumi Grip Jr.

SCT and GWC Type

GWB

a F36-F39 Type

Hard Grooving

PSC

Threading

a F40–F44

Pitch 1–4 mm 24–8 Threads / inch

{

a M42

a F41 a F45–F50

LTE and STE Type

a F54

PSC

THE

{

a Stock in Jp. PSC

BNGG-TT Type

Type

Pitch 0,8–3 mm 24–10 Threads / inch

a M43

Hard Threading Pitch

1–3 mm

a M44 Available in Polygon-Shank-Design

External Tool Holder Series

Small Product Machining Tool Selection

Cutting Edge Style

Cut - Off

Back Turning

Copying

General Turning

Grooving

Grooving & Cut-Off

SCT Type

SBT Type

SV Type

P / S Type

GWC Type

GND Type

F40

0° 20°

0,5 ~ 2,0mm

2,5~5,2mm

SVL

0,05~ 0,15mm

3,5~ 8,0mm

95°

PDJC SDJC

SVP 117,5°

93°

External Holders

Usage / Type

External Turning

F10

0,75~2,5mm 0,25 ~ 3,0mm

1,25~3,00mm 20~32mm

Back Screwclamp look

7° Pos. 11° Pos. Max. dia. Ø5 ~ 16mm

Holder Selection for Autolathe Offset - 0 mm

Offset - 0,5 mm

Holders

Type

Holder Reference Position

Tooling

Holder Reference Position

Work

Holder Types

Features

Guide Bush

Program correction is not necessary.

Work Guide bush

The position of cutting edge can be put in near guide bush through a program correction.

SDJC-X, SDAC-X PDJC, SDJC, SDAC SDLC-X, SCAC-X PCLC, SCAC SVJC-X (a Stock in Japan) STAC, SVLC

External Tool Holder Series Lever Lock System

Double Lock (D)

D Type ”Double Clamp” Holders for high performance machining

TOOLING SELECTION External Holders

Application Insert Type

S Type Mini Holder

Screw Lock System

System

General Turning & Facing 80° Diamond Type

General Turning & Copying 55° Diamond Type

T-REX 55°

General Turning 90° Square Type

– – – – – – – SCLC

a D31

SCAC

a D31

SDJC a D32 SDHC a D32

SDAC

SSBC

a D33

a D36

– – – – – – – SDNC

P Type

(* Side Lever Lock Type)

Lever Lock System

a D33

– – – – – – – PCLC (*)

a D31

C & M Type

a D20

PCLN

a D18

PDJN

PSKN

a D19

a D21

PSDN

a D20

PSSN

a D21

– – – – – – – CCLN

CSBN

a D25

CSKN

a D25

– – – – – – – D & X Type

Top-On Clamp System

a D18

DCLN

a D12

XCLN

a D27

DDJN

DTR

a D13

a D11

XSBN

a D27

– – – – – – – DDHN

a D13

PSBN

a D32

– – – – – – – PCBN

Double Lock (D) Dimple Lock (X)

PDJC (*)

DDNN

a D13

DSBN

a D14

DSDN

a D14

External Tool Holder Series Screw Lock System

Top-On Clamp System

TOOLING SELECTION

Insert Type

S Type Mini Holder

General Turning

Special Turning

60° Triangle Type

35° Diamond Type

80° Trigon Type

Round and Special Purpose Inserts

– – – – – – – – STAC

a D37

STGC

SVJB a D38 SVLC a D39

a D37

SVVB

SRDC

a D38

a D35

SRSC

a D35

– – – – – – – – SBT

a D30

P Type C & M Type

– – – – – – – –

Lever Lock System

PTGN

a D22

PTFN

a D22

PTTN

PWLN

a D22

a D24

PRDC

a D34

PRGC

a D34

– – – – – – – –

– – – – – – – – MTJN

a D23

MTXN

MWLN

a D23

a D24

CRDN

a D26

CRSN

a D26

– – – – – – – – D & X Type

Double Lock (D) Dimple Lock (X)

Copying

SVPB a D38 SVPC a D39

Top-On Clamp System

Screw Lock System

System

General Turning

External Holders

Application

DTJN

a D15

DTFN

a D15

DVJN

DWLN

a D16

a D17

– – – – – – – – DTGN

a D15

DVQN

a D16

DVVN

a D16

External Tool Holder Series

PSC

Polygon - Shank Holder - Produced According to ISO 26623-1

Negative Insert Type

TOOLING SELECTION General Turning & Facing

External Holders

Application Insert Type

S Type Mini Holder

SDJC

SCLC

T-REX 55°

General Turning 90° Square Type

SSBC

SDJC

SSBC

a D43 SDHC

a D43

SRSCR

SDHC

DCLN

DDJN a D43

DCLN

DDHN a D41

DSBN

DDHN

DSBN

D Type

Screw Lock System

55° Diamond Type

80° Diamond Type

SCLC

System

Double Lock (D)

General Turning & Copying

DDJN

a D41

Classification System for Polygon - Shank Holder

PSC 4 0 Polygon Shank

Size (ØD)

Clamping System D: Double Clamp S: Screw Clamp Insert Shape

Holder Style

Feed Direction R: Right Hand L: Left Hand N: Neutral

Seat Clearance Angle N = 0° C = 7° P = 11°

27 050 - 09 Size (f)

Holder Length (L1)

Insert Cutting Edge Length

External Tool Holder Series

PSC

Positive Insert Type

TOOLING SELECTION Copying

General Turning

Special Turning

Insert Type

S Type Mini Holder

Screw Lock System

System

60° Triangle Type

35° Diamond Type

80° Trigon Type

Round and Special Purpose Inserts

STJC

SVHB

SVJB a D44 SVJC a D45 SVHB a D44 SVHC a D45 SVVB SVVC

a D44

SVVB

D Type

DTJN

Double Lock (D)

SVHC

External Holders

General Turning

Application

a D44

SVVC

a D45

DWLN

DTJN

a D42

Classification System for Polygon - Shank Holder

PSC 5 0 Polygon Shank

Size (ØD)

Clamping System D: Double Clamp S: Screw Clamp Insert Shape

Holder Style

Feed Direction R: Right Hand L: Left Hand N: Neutral

35 060 - 16 Size (f)

Holder Length (L1)

Insert Cutting Edge Length

Seat Clearance Angle N = 0° C = 7° P = 11°

ISO Holders Identification Catalogue Classification System for Tool Holders

Holder Style Chart 3

Clamping System Chart 1 Insert Shape Chart 2

External Holders

R 25 25 M 16 E Insert Size Chart 9

Shank Width Chart 7

Feed Direction Chart 5

Shank Length Chart 8

Shank Height Chart 6

Seat Clearance Angle Chart 4

Chart 1

For D-Type EuroInserts D 1506

Clamping: Double clamp system Shape: Triangular insert with 91° approach angle Shank: H = 25mm, W = 25mm, L = 150mm

Chart 2

Clamping System Symbol Clamp Types Example of Structure Symbol Clamp Types Example of Structure Symbol

DTFNR2525M16

Top Clamp

Pin Lock Type (Insert is supported by 1 face)

Lever Lock Type (Insert is Supported by 1 face)

Double Clamp

Top & Hole Clamp Type

Screw Clamp Type

Chart 5

Feed Direction Symbol Right Hand Feed

Symbol

Neutral Feed

Symbol

Left Hand Feed

Chart 4

Insert Shape Insert Shape Symbol Insert Shape Parallelogram 85° Parallelogram 82°

Diamond 80°

Diamond 55°

Diamond 75°

Diamond 50°

Hexagonal

Parallelogram 55°

Rectangular

Rhombic 86°

80¡

55¡

85°

82¡

75¡

50¡

55¡

Seat Clearance Angle Symbol Relief Angle

3°

Octagonal

5°

Pentagonal

7°

Round

15°

Square

20°

Triangular

25°

Diamond 35°

30°

Trigon

0°

11°

86¡

35¡

80¡

Special Angle

O Chart 3

Chart 6

Symbol

Shape

90¡

75¡

With Offset

45¡

With Offset

00 Round shank,

60¡

With Offset

95¡

With Offset

Nil

With Offset

93¡

90¡

With Offset

93¡

With Offset

60¡

With Offset

85¡

With Offset

90¡

75¡

12 16 20 25 32 40 50

95¡

Nil

60¡

63¡

Chart 8

Chart 9

Shank Height Shank Width Shank Length Cutting Edge Offset Symbol Height (mm) Symbol Width (mm) Symbol Length (mm) Symbol Length (mm)

45¡

Nil

Shape

Nil

75¡

Holder Style Offset Symbol

Chart 7

Nil

12 16 20 25 32 40 50

12 16 20 25 32 40 50 Shank Diamater is Shown for Round Shank,

2 digits are used for each dimension in mm.

F H K M N P Q S T U

80 100 125 150 160 170 180 250 300 350

For some Products, a Hypen is used Instead of an alphabet.

Eg. for Triangle For Round Inserts: Inserts: 06 08 09 11 16 22 27 33

6,9 8,2 9,6 11,0 16,5 22,0 27,5 33,0

10 12 16 20 25 32

Position of Cutting Point Cutting Edge Dimensions by Corner Radius (This table shows X and Y dimensions based on 0° approach angle cutting edge inclination)

Holders

Y 45°

RE Y

60°

90°

X 90°

55° RE

J X

LF 93°

1,6

1,162

–

2,4

1,743

–

0,4

0,089 0,024

0,8

0,178 0,048

1,2

0,268 0,072

1,6

0,357 0,096

2,4

0,535 0,143

0,4

0,164 0,164

0,8

0,329 0,329

1,2

0,493 0,493

1,6

0,658 0,658

2,4

0,986 0,986

0,4

0,396 0,229

0,8

0,793 0,458

1,2

1,190 0,687

1,6

1,587 0,916

2,4

2,381 1,374

–

75°

0,4

–

0,291

0,8

–

0,581

1,2

–

0,872

1,6

–

1,162

2,4

–

1,743

0,4

0,291

–

0,8

0,581

–

1,2

0,872

–

1,6

1,162

–

2,4

1,743

–

0,4

0,344 0,033

0,8

0,687 0,079

1,2

1,031 0,118

1,6

1,375 0,157

2,4

2,062 0,236

95°

RE 95°

N X

63°

45°

RE LF OAL

T Y

–

0,872

0,581

1,2

75°

0,8

R RE

–

0,291

Dimensions(mm)

Corner Shapes

95°

60°

85°

0,4

0,024 0,089

0,8

0,048 0,178

1,2

0,072 0,268

1,6

0,096 0,357

2,4

0,143 0,535

0,4

0,040 0,040

0,8

0,079 0,079

1,2

0,119 0,119

1,6

0,159 0,159

2,4

0,238 0,238

0,4

0,463 0,263

0,8

0,925 0,471

1,2

1,388 0,707

1,6

1,850 0,943

2,4

2,776 1,414

0,4

0,164 0,164

0,8

0,329 0,329

1,2

0,493 0,493

1,6

0,658 0,658

2,4

0,986 0,986

0,4

0,396 0,229

0,8

0,793 0,458

1,2

1,190 0,687

1,6

1,587 0,916

2,4

2,381 1,374

0,4

0,253 0,058

0,8

0,506 0,116

1,2

0,759 0,175

1,6

1,013 0,233

2,4

1,519 0,350

0,4

0,002 0,033

0,8

0,005 0,066

1,2

0,008 0,099

1,6

0,011 0,132

2,4

0,017 0,198

External Holders

90°

0,4

Shapes

Symbol

Holders

Dimensions(mm)

Corner Shapes

Shapes WF

Symbol

Calculation of the Nose Radius Dimensions (Unit in mm)

Insert Shape RE B

ØA

3 B = –A – RE 2

Square

A B=( 2–1) x (– –RE) 2

Rhombic

1 A –RE) B={ ––––––– –1} x ( – Sin (q/2) 2

ØA

Triangle

ØA

Calculation

Figures of „A“ and „RE“ to calculate Figure „B“ I.C. size (inch) „øA“ dimensions (mm) – – – 2/8 – 3/8 4/8 5/8 6/8 8/8

5/32 6/32 7/32 8/32 (0) – – – – –

3,9688 4,7625 5,5562 6,3500 7,9375 9,5250 12,7000 15,8750 19,0500 25,4000

Nose symbol Size (inch) „RE“ dimension (mm) 02 04 08 12 16 24

(0) 1/64 2/64 3/64 4/64 6/64

0,203 0,397 0,794 1,191 1,588 2,389

SumiTurn

RIGIDITY - ECONOMY - PRECISION

T-REX Tool Holders

External Holders for neg. Inserts

T-REX clamping for maximum rigidity 50 % more cutting edges than a DNMG Insert

55° included angle

Advantages

Application Range

T-REX Inserts for Maximum Economy With 6 cutting edges and a 55 degree included angle - T-Rex is the intelligent alternative to profile turning with a traditional 4 edge DNMG insert.

Depth of cut (mm)

Double action clamp

Biting Performance from T-REX Teeth The double clamp tool holder and powerful teeth of T-REX lock the insert to eliminate movement, dramatically improving tool life, machining accuracy, and cutting edge security. T-REX teeth

Application Examples

2,5

1,0

20Cr4 Shaft

Feed 0,2 rate (mm/rev) 0,4

0,6

1,3 times long tool life 33 %

T-REX

Competitors DNMG Total cost

Total cost

TRM551708-GU, AC2000 vc= 150 m/min, f = 0,25 mm/rev, ap < 2,0 mm, Wet

Recommendations Depth of Cut

50 %

T-REX

Competitors DNMG

Insert: Cutting data:

TRM551708-LU, AC900G vc= 220 m/min, f = 0,2–0,3 mm/rev, ap < 1,0 mm, Wet

Approach Angle 67

LU, SU

25CrMo4 Gear 33 % cost saving

Insert: Cutting data:

2,0

Insert Clamping 50

100

(

DTR55C typ holder: 93°

)

DTR55Q typ: 15°

DTR55C typ: 23°

100

Torque between 3,5–4,5Nm

DTR55Q typ holder: 105°

Max. a p = 2,5 mm

D10

l = Euro stock = Japan stock

of major cutting edge *) Angle

(

C-Type: 95,5° Q-Type: 107,5°

Recommended Tightening Torque (N·m)

SumiTurn

T-REX Tool Holders

-7°

Spare Parts H

-5°

Profiling

DTR 55 C

External Turning & -Copying

Holders

Above figures show right hand tools.

DTR 55C-R/L 2020-K17

125

DTR 55C-R/L 2525-M17

150

Cat. No.

Dimensions (mm) B LF LH WF

Clamp

Spring

TRCP3 S-SP4-20

Screw BX0520 3,5-4,5

Shim

Screw

TRW5505

Wrench Wrench

BFTX0307N 2,0

TSW040 TRX10(*)

* Note: Wrench (TRX) for shim clamp screw is not included.

Spare Parts

-8° -8°

Profiling

5°

DTR 55 Q

( )

External Holders for neg. Inserts

Stock R L

Holders

Above figures show right hand tools.

Stock R L

DTR 55Q-R/L 2020-K17

125

35 28,5

DTR 55Q-R/L 2525-M17

150

Cat. No.

Dimensions (mm) B LF LH WF

Clamp

Spring

TRCP3 S-SP4-20

Screw BX0520 3,5-4,5

Shim

Screw

TRW5505

Wrench Wrench

BFTX0307N 2,0

TSW040 TRX10(*)

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

Finishing

Fine Finishing

Light Cut

m m

l l m

m m m

Recommended Cutting Conditions Grade Low carbon steel Work materials

Alloy steel

AC630M

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2

AC830P

TRM 551704-LU 551708-LU 551712-LU TRM 551704-SU 551708-SU 551712-SU TRM 551704-GU 551708-GU 551712-GU

AC820P

RE 0,4 0,8

AC810P

Ordering No.

TRM 551704-FL 551708-FL

AC8025P

Shape

AC8015P

Applic.

Coated Cermet

Coated Carbide New

AC810P l l 220 400 l l 150 300

T3000Z

Inserts

m m p p p

m m m m m m m m m

p p p p l

AC8025P l l 150 350 l l 100 250

p p p p p p p p p

p p

p p p

m m m m m

Application

Steel

Stainless steel

l Cutting speed (m/min)

Coated Carbide AC820P

AC830P

AC630M

l l 150 350 l l 100 250

l l 120 300 l l 80 200 l l 50 150

l l 120 300 l l 80 230 l l 100 160

Stainless steel

Coated Cermet T3000Z

l 100 l 100

l 400 l 250

Finishing Application Medium cutting range Interrupted cutting Preferred choice

Suitable

D11

External Tool Holders

D Type (Double Clamp)

Tool Holders for neg. Inserts CN_ _

Characteristics

Clamp Mechanism

Index Accuracy Comparison (Length Wise)

Secured in two directions and supported by two faces.

D Type Tool Holders Dimensional Shift (mm)

External Holders for neg. Inserts

Insert is clamping firmly for improved fracture resistance. High indexing accuracy improves machining accuracy. Insert can be changed from below the holder. Suitable for high efficiency machining and interrupted cutting in hardened steel.

0,02 0 1

-0,02 No. of Indexes

Dimensional Shift (mm)

Lever Lock

Insert can be changed from below the holder.

0,02 0 1

-0,02 No. of Indexes

- Facing General Turning and

Inserts Eg.

95˚ LH

N-GU

DCLN R/L 2020 K12 DCLN R/L 2525 M12 DCLN R/L 2525 M16 DCLN R/L 3232 P16 DCLN R/L 3232 P19 DCLN R/L 4040 S19 DCLN R/L 4040 S25

Insert

Holders Cat. No.

CNMG 120408 N-GU CNMG 160608 N-GU CNMM 190612 N-HG CNMM 250924 N-HU

Spare Parts

–5˚

u v w 

DCLN

Above figures show right hand tools.

Stock R l l l l l l l

L l l l l l l l

Dimensions (mm) H 20 25 25 32 32 40 40

HF 20 25 25 32 32 40 40

B 20 25 25 32 32 40 40

LF 125 150 150 170 170 250 250

LH 32 32 32 32 42 42 53

WF 25 32 32 40 40 50 50

Clamp Spring SCP2 SCP3 SCP5 SCP6

Clamp bolt 5,0 5,0 5,0 6,0

Shim Wrench Wrench Screw BFTX0409N LH040 CNS1204 TRX15(*) LH025 3,4 BFTX0509N LH040 CNS1606 TRX20(*) LH025 5,0 BFTX0511N LH040 ( ) CNS1906 TRX20 * LH025 5,0 BFTX0615N ( ) CNS2509 TRD25 * LH060 Shim

7,5

u v w 

* Note: Wrench (TRX / TRD) for shim clamp screw is not included.

( )

D12

l = Euro stock

q = Delivery on request

Recommended Tightening Torque (N·m)

External Tool Holders

Tool Holders for neg. Inserts DN_ _

D Type (Double Clamp)

- Copying General Turning and

Inserts Eg.

DDJN

u DNMG 150408 N-GU v DNMG 150608 N-GU

93˚

˚ 55

–5˚

N-GU

Above figures show right hand tools.

Stock R L

Cat. No. DDJN R/L 2020 K15 DDJN R/L 2020 K15E

DDJN R/L 2525 M15

DDJN R/L 2525 M15E

l l

Dimensions (mm) B LF LH WF

Clamp Spring

Clamp bolt

Shim

125

DNS1504

125

DNS1506

150

SCP2

DNS1504 5,0

External Holders for neg. Inserts

Holders

Insert

–7˚

Spare Parts

Shim Wrench Wrench Screw

u BFTX0409N TRX15(*) LH040

DNS1506 3,4

v u v

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

Inserts Eg.

DDHN

v DNMG 150608 N-GU

107,5˚

N-GU

-5˚

Spare Parts

Holders

Above figures show right hand tools.

Stock R L

DDHN R/L 2020 K15E

125

DDHN R/L 2525 M15E

150

Cat. No.

Insert

-8˚

Dimensions (mm) B LF LH WF

Clamp Spring SCP2

Clamp bolt 5,0

Shim DNS1506

Shim Wrench Wrench Screw BFTX0409N 3,4

TRX15(*) LH040

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

Inserts B

WF 55˚

DDNN

Eg.

v DNMG 150608 N-GU

63˚

N-GU

Holders Cat. No.

Insert

-10˚

Spare Parts

Above figures show right hand tools.

Stock

Dimensions (mm) B LF LH WF

DDNN R/L 2020 K15E

125

40 10,5

DDNN R/L 2525 M15E

150

40 13,0

Clamp Spring SCP2

Clamp bolt 5,0

Shim DNS1506

Shim Wrench Wrench Screw BFTX0409N 3,4

TRX15(*) LH040

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

D13

External Tool Holders

D Type (Double Clamp)

Tool Holders for neg. Inserts SN_ _

- Facing General Turning and

Inserts -6°

75°

N-UZ, N-HU

Spare Parts H

Holders

Insert

External Holders for neg. Inserts

-5°

Above figures show right hand tools.

Stock R L

DSBN R/L 3232 P19

170

DSBN R/L 4040 S2507

250

DSBN R/L 4040 S2509

250

Cat. No.

u SNMG 190612 N-UZ v SNMM 250724 N-HU w SNMM 250924 N-HU

DSBN

Eg.

Dimensions (mm) B LF LH WF

Clamp Spring SCP5 SCP6

Clamp bolt 5,0

Shim SNS1906

Shim Wrench Wrench Screw

BFTX0511N 5,0

SNS2507 BFTX0615N 6,0

SNS2509 7,5

TRX20(*) LH040, LH025

TRD25(*) LH060

v w

* Note: Wrench (TRX / TRD) for shim clamp screw is not included.

( )

Inserts 45°

N-UZ, N-HU

Holders

Spare Parts Insert

-6° -6°

Cat. No.

u SNMG 190612 N-UZ v SNMM 250724 N-HU w SNMM 250924 N-HU

DSDN

Eg.

Above figures show right hand tools.

Stock

Dimensions (mm) B LF LH WF

DSDN N 3232 P19

170

DSDN N 4040 S2507

250

DSDN N 4040 S2509

250

Clamp Spring SCP5 SCP6

Clamp bolt 5,0

Shim SNS1906

Shim Wrench Wrench Screw

BFTX0511N 5,0

SNS2507 BFTX0615N 6,0

SNS2509 7,5

TRX20(*) LH040, LH025 TRD25(*) LH060

u v w

* Note: Wrench (TRX / TRD) for shim clamp screw is not included.

( )

D14

l = Euro stock

q = Delivery on request

Recommended Tightening Torque (N·m)

External Tool Holders

Tool Holders for neg. Inserts TN_ _

D Type (Double Clamp)

- Facing General Turning and

Inserts Eg.

u TNMG 160408 N-GU

93˚ LH

N-GU

–5˚

Above figures show right hand tools.

Stock R L

DTGN R/L 2020 K16

125

DTGN R/L 2525 M16

150

Cat. No.

Dimensions (mm) B LF LH WF

Clamp Spring

Clamp bolt

SCP1

5,0

Shim TNS1604

External Holders for neg. Inserts

Holders

Spare Parts Insert

DTJN

Shim Wrench Wrench Screw BFTX0307N 2,0

TRX10(*) LH040

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

Inserts Eg.

u TNMG 160408 N-GU

91˚ LH

N-GU

–5˚

Holders

Spare Parts Insert

DTGN

Above figures show right hand tools.

Stock R L

Cat. No. DTGN R/L 2020 K16

DTGN R/L 2525 M16

Dimensions (mm) B LF LH WF

125

150

Clamp Spring

Clamp bolt

SCP1

5,0

Shim TNS1604

Shim Wrench Wrench Screw BFTX0307N 2,0

TRX10(*) LH040

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

Inserts B LH

N-GU

–5˚

u TNMG 160408 N-GU

Holders Cat. No.

Spare Parts Insert

DTFN

Eg.

91˚

Above figures show right hand tools.

Stock R L

DTFN R/L 2020 K16

DTFN R/L 2525 M16

Dimensions (mm) B LF LH WF

125

150

Clamp Spring

Clamp bolt

SCP1

5,0

Shim TNS1604

Shim Wrench Wrench Screw BFTX0307N 2,0

TRX10(*) LH040

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

D15

External Tool Holders

Tool Holders for neg. Inserts VN_ _

D Type (Double Clamp) - Copying General Turning and

Inserts Eg.

u VNMG 160408 N-GU 93˚

-5˚

N-GU

External Holders for neg. Inserts

-9˚

Spare Parts

Holders

Insert

DVJN

Above figures show right hand tools.

Stock R L

DVJN R/L 2020 K16

125

DVJN R/L 2525 M16

150

Cat. No.

Dimensions (mm) B LF LH WF

Clamp Spring

Clamp bolt

SCP4

5,0

Shim VNS1604

Shim Wrench Wrench Screw BFTX0307N 2,0

TRX10(*)

LH040 LH025

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

Inserts Eg.

u VNMG 160408 N-GU

117,5˚

-10˚

N-GU

-13˚

Spare Parts

Holders

Above figures show right hand tools.

Stock R L

DVQN R/L 2020 K16

125

DVQN R/L 2525 M16

150

Cat. No.

Insert

DVQN

Dimensions (mm) B LF LH WF

Clamp Spring

Clamp bolt

SCP4

5,0

Shim VNS1604

Shim Wrench Wrench Screw BFTX0307N 2,0

TRX10(*)

LH040 LH025

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

72,5˚

N-GU

LH -14˚

Spare Parts H

Holders Cat. No.

u VNMG 160408 N-GU

Insert

DVVN

Eg.

Above figures show right hand tools.

Stock

Dimensions (mm) B LF LH WF

DVVN N 2020 K16

125

37 10,0

DVVN N 2525 M16

150

37 12,5

Clamp Spring

Clamp bolt

SCP4

5,0

Shim VNS1604

Shim Wrench Wrench Screw BFTX0307N 2,0

TRX10(*)

LH040 LH025

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

D16

l = Euro stock

Recommended Tightening Torque (N·m)

External Tool Holders

Tool Holders for neg. Inserts WN_ _

D Type (Double Clamp)

- Facing General Turning and

95˚

-6˚

u WNMG 080408 N-GU N-GU

Insert

-6˚

Spare Parts

Above figures show right hand tools.

Stock R L

Dimensions (mm) B LF LH WF

DWLN R/L 2020 K08

125

DWLN R/L 2525 M08

150

Clamp Spring

Clamp bolt

SCP2

5,0

Shim WNS0804

External Holders for neg. Inserts

Holders Cat. No.

Eg.

DWLN

Inserts

Shim Wrench Wrench Screw BFTX0409N 3,4

TRX15(*)

LH040 LH025

* Note: Wrench (TRX) for shim clamp screw is not included.

( )

D17

External Tool Holders

P Type (Lever Lock)

Tool Holders for neg. Inserts CN_ _

- Facing General Turning and

˚ 75

0˚

-6˚

Eg.

PCBN

Inserts

N-HG

Spare Parts

Holders

Insert

Above figures show right hand tools.

Stock R L

Cat. No.

Dimensions (mm) B LF LH WF

PCBN R/L 2020 K12

125

PCBN R/L 2525 M12

150 27,7 22

PCBN R/L 3225 P12

170 27,7 22

PCBN R/L 2525 M16

150 31,7 22

PCBN R/L 3225 P16

170 31,7 22

PCBN R/L 3232 P19

170 37,9 27

Lever pin

Clamp bolt

Shim

Shim pin Wrench

17 LCL4SD

LCS42BS-SD LSC42SD

LSP4SD

LH030

LCL5SD

LCS5B-SD

LSC53SD

LSP5SD

LH030

LCL6SD

LCS6B-SD

LSC63SD

LSP6SD

LH040

Inserts WF

PCLN

Eg.

-5˚

N-GU

Holders

D18

PCLN R/L 1616 H09

Dimensions (mm) B LF LH WF

100 25,7 20

PCLN R/L 2020 K09

125

PCLN R/L 2525 M09

150

PCLN R/L 1616 H12

100 26,1 20

PCLN R/L 2020 K12

125 27,4 25

PCLN R/L 2525 M12

150

PCLN R/L 3225 P12

170

PCLN R/L 2525 M16

150 32,6 32

PCLN R/L 3225 P16

170 32,6 32

PCLN R/L 3232 P16

170 32,6 40

PCLN R/L 2525 M19

150

PCLN R/L 3225 P19

170

PCLN R/L 3232 P19

170

PCLN R/L 4040 S19

250 37,8 50

l = Euro stock

Insert

Above figures show right hand tools.

Stock R L

Cat. No.

N-HG

u CNMG 090308 N-SU v CNMG 120408 N-GU w CNMG 160612 N-GU x CNMM 190612 N-HG

Spare Parts

-5˚

External Holders for neg. Inserts

-5˚

N-GU

u CNMG 120408 N-GU v CNMG 160612 N-GU w CNMM 190612 N-HG

q = Delivery on request

Lever pin

Clamp bolt

Shim

LCL3SD

LCS3TB-SD

LSC32SD

LSP3SD

LH025

LSC42SD

LSP4SD

LH030

Shim pin Wrench

LCS 4CA LCL4SD

LCS42BS-SD

LCL5SD

LCS5B-SD

LSC53SD

LSP5SD

LH030

LCL6SD

LCS6B-SD

LSC63SD

LSP6SD

LH040

External Tool Holders

Tool Holders for neg. Inserts DN_ _

P Type (Lever Lock)

- Facing General Turning and

Inserts ˚

u DNMG 110408 N-GU v DNMM 150608 N-HG

-5˚

N-GU

N-HG

-7˚

Spare Parts

Insert

Above figures show right hand tools.

Stock R L

Dimensions (mm) B LF LH WF

PDJN R/L 1616 H11

100

PDJN R/L 2020 K11

125

PDLN R/L 2525 M11

150

PDJN R/L 2020 K15

125 34,7 25

PDJN R/L 2525 M15

150 34,7 32

PDJN R/L 3225 P15

170 34,7 32

Lever pin

Clamp bolt

Shim

LCL3D-SD

LCS3TB-SD

LSD32SD

LSP3SD

LH025

LCL4D-SD

LCS5DB-SD

LSD42SD

LSP4SD

LH030

Shim pin Wrench

External Holders for neg. Inserts

Holders Cat. No.

Eg.

PDJN

D19

External Tool Holders

P Type (Lever Lock)

Tool Holders for neg. Inserts SN_ _

- Chamfering General Turning and

Inserts Eg.

PSBN

˚ 75

-6˚

N-HG

Spare Parts

Holders

Insert

Above figures show right hand tools.

Stock R L

Cat. No.

Dimensions (mm) B LF LH WF

PSBN R/L 2020 K12

125 27,5 17

PSBN R/L 2525 M12

150 27,5 22

PSBN R/L 2525 M15

150

PSBN R/L 3225 P15

170

PSBN R/L 3232 P19

170 39,2 27

Lever pin

Clamp bolt

Shim

LCL4SD

LCS42BS-SD

LSS42SD

LSP4SD

LH030

LCL5SD

LCS5B-SD

LSS53SD

LSP5SD

LH030

LCL6SD

LCS6B-SD

LSS63SD

LSP6SD

LH040

Shim pin Wrench

Inserts

PSDN

Eg.

-6

External Holders for neg. Inserts

-5˚

N-GU

u SNMG 120408 N-GU v SNMG 150612 N-GU w SNMM 190612 N-HG

N-GU

45˚

N-HG

u SNMG 090308 N-UG v SNMG 120408 N-GU w SNMM 190612 N-HG

Spare Parts H

Holders Cat. No.

D20

Insert Stock

Dimensions (mm) B LF LH WF

PSDN N 1616 H09

100

8,3

PSDN N 2020 K12

125 27,6 10,3

PSDN N 2525 M12

150 27,6 12,8

PSDN N 3225 P12

170 27,6 12,8

PSDN N 3225 P19

170 40,6 13

PSDN N 3232 P19

170 40,6 16,5

l = Euro stock

q = Delivery on request

Lever pin

Clamp bolt

Shim

LCL3SD

LCS 3TB-SD

LSS32SD

LSP3SD

LH025

LCL4SD

LCS42BS-SD

LSS42SD

LSP4SD

LH030

LCL6SD

LCS6B-SD

LSS63SD

LSP6SD

LH040

Shim pin Wrench

External Tool Holders

Tool Holders for neg. Inserts SN_ _

P Type (Lever Lock)

- Facing General Turning and

Inserts Eg.

PSKN

75˚

-6˚

-5˚

N-GU

N-HG

u SNMG 120408 N-GU v SNMG 150612 N-GU w SNMM 190612 N-HG

Spare Parts

Insert

Above figures show right hand tools.

Stock R L

Cat. No.

Dimensions (mm) B LF LH WF

Lever pin

Clamp bolt

Shim

LCL4SD

LCS42BS-SD

LSS42SD

LSP4SD

LH030

Shim pin Wrench

PSKN R/L 2020 K12

125 22,7 17

PSKN R/L 2525 M12

150 22,7 32

PSKN R/L 2525 M15

150

170

LCL5SD

LCS5B-SD

LSS53SD

LSP5SD

LH030

170 33,7 40

LCL6SD

LCS6B-SD

LSS63SD

LSP6SD

LH040

PSKN R/L 3225 P15

PSKN R/L 3232 P19

Inserts

PSSN ˚

45˚

Eg.

-8

0˚

N-GU

LF2 LF

N-HG

u SNMG 120408 N-GU v SNMG 150612 N-GU w SNMM 190612 N-HG

Spare Parts

Holders

Insert

Above figures show right hand tools.

Stock R L

PSSN R/L 2020 K12

125 116,7 29,3 25

PSSN R/L 2525 M12

150 141,7 29,3 32

PSSN R/L 3225 P12

170 161,7 29,3 32

150 139,8 32

170 159,8 32

32 40

Cat. No.

External Holders for neg. Inserts

Holders

Dimensions (mm) B LF LF2 LH

PSSN R/L 2525 M15

PSSN R/L 3225 P15

PSSN R/L 3232 P15

170 159,8 32

PSSN R/L 3232 P19

170 157,5 40,2 40

Lever pin

Clamp bolt

Shim

LCL4SD

LCS42BS-SD

LSS42SD

LSP4SD

LH030

LCL5SD

LCS5B-SD

LSS53SD

LSP5SD

LH030

LCL6SD

LCS6B-SD

LSS63SD

LSP6SD

LH040

Shim pin Wrench

D21

External Tool Holders

P Type (Lever Lock)

Tool Holders for neg. Inserts TN_ _

- Facing General Turning and

Inserts

91 ˚

u TNMG 160408 N-GU v TNMM 220412 N-HG LF

N-GU

Holders

Insert

Above figures show right hand tools.

Stock R L

PTGN R/L 1616 H16

100

PTGN R/L 2020 K16

125

PTGN R/L 2525 M16

150 22,2 32

Cat. No.

PTGN R/L 2525 M22

PTGN R/L 3225 P22

PTGN R/L 3232 P22

Dimensions (mm) B LF LH WF

150 28,7 32

170 28,7 32

Lever pin

Clamp bolt

Shim

LCL3SD

LCS3TB-SD

LST317SD

LSP3SD

LH025

LCL4SD

LCS42BS-SD

LST42SD

LSP4SD

LH030

Inserts WF 91 ˚

PTFN

u TNMG 160408 N-GU v TNMM 220412 N-HG

N-GU

N-HG

Spare Parts H

-5˚

Shim pin Wrench

Eg.

External Holders for neg. Inserts

N-HG

Spare Parts

-5˚

Holders

Insert

Above figures show right hand tools.

Stock R L

PTFN R/L 1616 H16

PTFN R/L 2020 K16

125 20,2 25

PTFN R/L 2525 M16

150 20,2 32

PTFN R/L 2525 M22

150 25,2 32

PTFN R/L 3225 P22

170 25,2 32

Cat. No.

Dimensions (mm) B LF LH WF

Lever pin

Clamp bolt

Shim

LCL3SD

LCS3TB-SD

LST317SD

LSP3SD

LH025

LCL4SD

LCS42BS-SD

LST42SD

LSP4SD

LH030

Eg.

u TNMG 160408 N-GU v TNMM 220412 N-HG

Shim pin Wrench

100 19,7 20

Inserts

PTTN

-5˚ 60˚

N-GU

-5˚

Holders Cat. No.

Stock R L q

PTTN R/L 2525 M16

l = Euro stock = Japan stock

Insert

Above figures show right hand tools.

PTTN R/L 2020 K16 PTTN R/L 3225 P22

N-HG

Spare Parts

D22

Eg.

PTGN

Dimensions (mm) B LF LH WF

125 25,9 17

150 25,9 22

170 31,9 22

q = Delivery on request

Lever pin

Clamp bolt

Shim

LCL3SD

LCS3TB-SD

LST317SD

LSP3SD

LH025

LCL4SD

LCS42BS-SD

LST42SD

LSP4SD

LH030

Shim pin Wrench

Recommended Tightening Torque (N·m)

External Tool Holders

Tool Holders for neg. Inserts TN_ _

M Type (Wedge Clamp)

General Turning and Copying

MTJN

Inserts

˚ 93 LH

u TNMG 160408 N-GU v TNMM 220412 N-HG N-GU

N-HG

Spare Parts

Holders H

MTJN R/L 2020-33 (K16)

125

MTJN R/L 2525-33 (M16)

150

Cat. No.

Dimensions (mm) B LF LH WF

MTJN R/L 2525-43 (M22)

150

MTJN R/L 3225-43 (P22)

170

10˚

Wedge MMW30

Shim pin MP317 MP320

Shim STW323

MMW40 MP420 STW434

Clamp bold BHA0525 4,0

BHA0625 4,5

Ring

Wrench

CPM32N ER04

LH030

CPM43N ER05

LH030 LH040

u v

Eg.

Inserts

Nut

External Holders for neg. Inserts

Above figures show right hand tools.

Stock R L

MTXN

Insert

-6˚

Eg.

-5˚

u TNMG 160408 N-GU v TNMM 220412 N-HG

LH LF

N-GU

N-HG

Spare Parts

-7

Above figures show right hand tools.

Stock R L

MTXN R/L 2020-33 (K16)

125

MTXN R/L 2525-33 (M16)

150

MTXN R/L 2525-43 (M22)

150

Cat. No.

Insert

Holders

Dimensions (mm) B LF LH WF

Wedge MMW30

Shim pin MP317 MP320

Shim STW323

Clamp bold BHA0525

Nut

Ring

Wrench

CPM32N ER04

LH030

4,0 MMW40 MP420 STW434 BHA0625 CPM43N 4,5

ER05 LH030, 040

u v

D23

External Tool Holders

M Type (Wedge Clamp)

Tool Holders for neg. Inserts WN_ _

- Facing General Turning and

Inserts u WNMG 080408 N-GU v WNMM 080412 N-HG

N-GU

N-HG

-6˚

Spare Parts

Holders

Insert

External Holders for neg. Inserts

Eg.

˚ 80

-6˚

95 ˚

MWLN

Above figures show right hand tools.

Stock R L

Cat. No.

Dimensions (mm) B LF LH WF

MWLN R/L 2020-43 (K08)

125

MWLN R/L 2525-43 (M08)

150

MWLN R/L 3225-43 (P08)

170

Wedge

Shim pin

Clamp bold

Shim

MP416 MWW40

MP420

Nut

Ring

Wrench

ER04

LH030 LH040 u,v

BHA0625 CPM43S SWW433

4,5

CPM43N

P Type Lever Lock -Holders Inserts

u WNMG 060408 N-SU LF

N-SU

Spare Parts H

-5˚

Holders H

PWLN R/L 2020 K06

125

PWLN R/L 2525 M06

150

(PWLN R/L 2020-33)

D24

l = Euro stock = Japan stock

Insert

Above figures show right hand tools.

Stock R L

Cat. No..

Eg.

PWLN

Dimensions (mm) B LF LH WF

q = Delivery on request

Lever pin

Clamp bolt

Shim

LCL3SD LCS3TB-SD LSW317

Shim pin

Wrench

LSP3SD

LH025

Recommended Tightening Torque (N·m)

External Tool Holders for

Solid SUMIBORON C Type Top Clamp -Holders

Fig.1

:) WF2

u CNGN0903 ** v CNGN1203** w CNGN1204**

Holders

Above figures show right hand tools.

Stock R L

Dimensions (mm) Insert Clamp Shim Clamp Shim pin protector bolt B LF LH WF WF2 Fig. CBC0903 SCN0903 25 150 25 32 7 1 CCM8UL WB8-22T SPP3 25 150 30 32 7 1 CBC4 SCND433

25 150 30

Fig.1

WB8-30 SCND433 SPP3

Fig.2

CSBN

CCM8-LONG CBC4

-6°

u SNGN0903 ** v SNGN1203 ** w SNGN1204 ** H

Holders

Spare Parts

Above figures show right hand tools.

Stock R L

CSBN R/L 2525 N09

CSBN R/L 2525 N12-03

Dimensions (mm) Insert Clamp Shim Clamp Shim pin protector bolt B LF LH WF WF2 Fig. CBS13 SSN0903 25 160 30 21,5 1 CCM8UL WB8-22T 25 160 35 21,5 1 CBS14 SSND423

CSBN R/L 2525 N12-04

25 160 33 21,5

DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423

WF2

SPP3

DSP5

LH040

Spare Parts

Holders

LH040

u SNGN0903 ** v SNGN1203 ** w SNGN1204 **

-6°

Fig.2

WF 15°

-5°

Spring Wrench

Inserts

Fig.1

CSKN

Above figures show right hand tools.

Stock R L

CSKN R/L 2525 N09

CSKN R/L 2525 N12-03

Dimensions (mm) Insert Clamp Shim Clamp Shim pin protector bolt B LF LH WF WF2 Fig. CBS13 SSN0903 25 160 25 32 7 1 CCM8UL WB8-22T 25 160 25 32 7 1 CBS14 SSND423

CSKN R/L 2525 N12-04

25 160 21

Cat. No.

Inserts

-5°

Cat. No.

LH040

Insert

CCLN R/L 2525 M12-04

LT27

DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423

SPP3

Spring Wrench

Insert

CCLN R/L 2525 M12-03

Wrench

External Holders for neg. Inserts

CCLN R/L 2525 M09

Spare Parts Insert

-5° -5°

Cat. No..

Inserts

CCLN

Fig.2

LH040

DSP5

LH040

D25

External Tool Holders for

Solid SUMIBORON C Type Top Clamp -Holders

Inserts

CRDN

IC 0°

CDX

-6°

u RNGN0903 ** v RNGN1203** w RNGN1204**

Spare Parts

Cat. No.

Stock

Dimensions (mm) HF B LF LH WF CDX

Clamp

Double screw

150

20 CCM8-LONG WB8-22T

CRDNN 2525 M12-04

150

Shim

SRND42

-6°

Shim pin

Wrench

SPP3

LT27

u w

u RNGN0903 ** v RNGN1203** w RNGN1204**

LH H

-6°

Inserts

IC :) WF2

CRSN

Insert

SRND32

CRDNN 2525 M09 CRDNN 2525 M12-03

:) WF

External Holders for neg. Inserts

Holders

Spare Parts Holders H

Dimensions (mm) HF B LF LH WF WF2

CRSN R/L 2525 M09

150

CRSN R/L 2525 M12-03

150

CRSN R/L 2525 M12-04

150

Cat. No.

D26

Above figures show right hand tools.

Stock R L

l = Euro stock

Clamp

Double screw

Insert Shim

Shim pin

Wrench

SPP3

LT27

SRND32 CCM8-LONG WB8-22T

SRND42

u v w

External Tool Holders for

For Dimple Type Solid CBN Inserts

Solid SUMIBORON

u SNGX1204** H

Holders

Above figures show right hand tools.

160

Clamp

Clamp bolt

Shim

Shim pin

DSLX8 BH0825 SSND423 SPP3

38 21,5

Spring Wrench GSP10

u CNGX1204** H

Cat. No. XCLN R/L 2525 N12

Inserts

-5°

Holders

LH050

5°

-5°

Dimensions (mm) B LF LH WF

WF2

XSBN R/L 2525 N12

Stock R L

External Holders for neg. Inserts

Cat. No.

XCLN

Spare Parts Insert

-5°

° 75 LH

Spare Parts

Above figures show right hand tools.

Stock R L

Dimensions (mm) Clamp Clamp bolt B LF LH WF WF2 25

150

Shim

Shim pin

DSLX8 BH0825 SCND433 SPP3

Spring Wrench GSP10

LH050

Insert

-6°

Inserts

XSBN

X Type Dimple Lock- Holders

D27

External Holders for pos. Inserts

External Mini Holders

Back-Turning Tool Holder SBT Type Sharp cutting edges with good surface finish. Max. reach of insert 8,0 mm, edge width 2,5 mm

Cut-off Tool Holder SCT Type Easy insert change by just loosening the screw from the back. Max. cut-off dia. Ø 5 mm, Ø 12 mm, Ø 16 mm

Wear-resistant tool materials; T1500A (Cermet) and AC530U (2000 layers coated carbide grade)

Lever lock clamping for 7°positive inserts

PDJCR type lever lock holder

Easy access side locking screw

D28

Sharp cutting edge ( RE = 0,03 0,1 and 0,2 mm )

External Mini Holders In 1984, Sumitomo Electric Hardmetal first released the Mini Tool Holder series for the machining of small components in small NC autolathes. A full range of insert grades comprising of the Cermet T1500A, SUMIBORON BN2000, SUMIDIA DA1000 and especially AC530U, was also introduced to meet a variety of machining requirements.

External Holders for pos. Inserts

Grade Selection Work Material S

Heat Resistant Alloy Hardenend Steel Non-Ferrous Metal

Medium Cut

Finish-Light Cut

Cast Iron

High Precision

Stainless Steel

Category

General Steel

Application Range

ACZ150 New AC5015S

Coated Carbide (PVD)

New AC5025S

AC530U AC1030U T1000A

Cermet/Coated Cermet

T1500A / T1500Z BL130

Carbide

H1 EH510 BN1000 / BN2000

CBN (SUMIBORON)

BN7000

SUMIDIA

DA1000

Preferred Choice

Suitable

Recommended Cutting Conditions Work Material Grade

Free Cutting Steel

Carbon Steel

Stainless Steel

Heat Resistant Alloy

Hardened Steel

Aluminium

Brass

vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)

ACZ150

50–200 0,02–0,10 50–150 0,01–0,08 50–150 0,01–0,05

70–300 0,05–0,20 70–300 0,05–0,20

AC5015S

50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10

70–300 0,05–0,20

AC5025S

50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10

70–300 0,05–0,20

AC530U

50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10

70–300 0,05–0,20

AC1030U

50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10

70–300 0,05–0,20

T1000A

50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

T1500A

50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

T1500Z

50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10

70–300 0,05–0,20 70–300 0,05–0,20

BN1000

120–300 0,03–0,15

BN2000 BN7000 DA1000

50–200 0,03–0,20 50–200 0,05–0,20 70–300 0,02–0,10 70–300 0,02–0,10 * Please use maximal possible C/speed

D29

External Mini Tool Holders

0˚

SBT

SBT35 R1010:

SBT Type

Special Mini Holders for Back Facing

0˚

Spare Parts Above figures show right hand tools.

SBT 35-R 1010

120 7,5

SBT 35-R 1212

120 9,5

SBT 35-R 1616

120 13,5

Screw BFTX0307N

Inserts

TRX10

2,0

BTR 35_ _

Coated carbide

Sharp cutting edge with 15° rake angle

15°

CDX

Surface roughness comparision

BTR 3505

Wide groove breaker for smooth chip evacuation

3°

CDX

L CDX CW RE 15 3,5 2,5 0,05 15 3,5 2,5 0,15

0,5

Dimensions (mm)

4,0

T1500A

BTR 3505 BTR 3515

Uncoated Cermet ø6,8

ACZ310

Cat. No.

AC530U

Stock

AC1030U

BTR

Wrench

Stock

Cat. No.

Insert

Dimensions (mm) HF B LF WF

3,8

External Holders for pos. Inserts

Holders

P10 des Wettbewerbs

Work Material: C45 Insert: BTR3505 (ACZ310) Cutting Data: vc = 80 m/min, f = 0,04 mm/rev ap = 3,0 mm, Wet

Recommended Cutting Data (SBT type) Work Material General steel Free-cutting steel Stainless steel

D30

l = Euro stock = Japan stock

Tooling Grooving Back facing Grooving Back facing Grooving Back facing

vc (m/min) 50–150 50–150 50–150

f (mm/rev) 0,02–0,05 0,02–0,10 0,02–0,10 0,02–0,15 0,02–0,04 0,02–0,06

q = Delivery on request p = To be replaced by new item

Recommended Tightening Torque (N·m)

External Mini Tool Holders

Mini Holders for 7° CC_ _ pos. Inserts

PC/SC Type

P Type Lever Lock -Holders Inserts 0˚

B 80 ˚

95˚

u CCGT 060202 R-FX v CCMT 09T304 N-SU

Holders

N-SU

Above figures show right hand tools.

PCLC R/L 0810 K06

PCLC R/L 1010 K06

PCLC R/L 1212 K09

PCLC R/L 1616 K09

Dimensions (mm) HF B LF WF

125 10,5

150 12,5

150 16,5

S Type Screw Lock- Holders

LCL 06 LCL 09

Side pin

Clamp screw BTT 0407 BTT 0411

LP 06

R-FX

Holders

N-SU

Cat. No.

Dimensions (mm) HF B LF WF

SCLC R/L 0808 D06

SCLC R/L 1010 E06

SCLC R/L 1212 F09

SCLC R/L 1616 H09

100

SCLC R/L 2020 H09

100

SCLC R/L 2020 K09

125

SCLC R/L 2020 K12

125

SCLC R/L 2525 M12

150

u CCGT 060202 R-FX v CCMT 09T304 N-SU w CCMT 120408 N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

u TH 020

95˚

0˚

LP 07

Eg.

B 80

Wrench

Inserts

0˚

Insert Lever pin

External Holders for pos. Inserts

Stock R L

Cat. No.

Insert Screw

Wrench

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

BFTX0511N

5,0

TRX20

Inserts 0˚

Eg.

SCAC

R-FX

Spare Parts

0˚

SCLC

Eg.

PCLC R/L0810-K06:

PCLC

80 ˚

0˚

u CCGT 060202 R-FX v CCMT 09T304 N-SU

91˚

R-FX

Holders Cat. No.

N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

Dimensions (mm) HF B LF WF

SCAC R/L 0808 D06

SCAC R/L 1010 E06

70 10,5

SCAC R/L 1212 F09

80 12,5

8,5

Insert Screw

Wrench

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

D31

External Mini Tool Holders

Mini Holders for 7° DC_ _ pos. Inserts

PD/SD Type

P Type Lever Lock -Holders Inserts Eg.

PDJC R/L0810-K07: B

PDJC

u DCGT 070202 R-FX v DCMT 11T304 N-SU

0˚ LF

˚ 55

93˚

External Holders for pos. Inserts

Holders

R-FX

N-SU

Spare Parts

0˚

Above figures show right hand tools.

Stock R L

Cat. No. PDJC R/L 0810 K07

PDJC R/L 1010 K07

PDJC R/L 1212 M11 PDJC R/L 1616 M11

Dimensions (mm) HF B LF WF

125 10,5

150 12,5

150 16,5

Insert Lever pin LCL 06 LCL 09

Clamp screw BTT 0407 BTT 0411

Side pin

Wrench

LP 04

u TH 020

LP 07

S Type Screw Lock- Holders SDJC R/L

SDJ/HC

SDHC R/L

R-FX

Holders Cat. No.

N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

SDJC R/L 0808 D07

SDJC R/L 1010 E07

Dimensions (mm) HF B LF WF

SDJC R/L 1212 F07

SDJC R/L 1616 H07

100

SDJC R/L 2020 K07

125

SDJC R/L 1212 F11

SDJC R/L 1616 H11

100

SDJC R/L 2020 K11

125

SDJC R/L 2525 M11

150

SDHC R/L 1616 H11

100

SDHC R/L 2020 K11

125

SDHC R/L 2525 M11

150

l = Euro stock = Japan stock

u DCGT 070202 R-FX v DCMT 11T304 N-SU

93˚

0˚

Eg. 0˚

D32

Inserts

q = Delivery on request

Insert Wrench

Screw

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

BFTX0409N

3,4

TRX15

Recommended Tightening Torque (N·m)

External Mini Tool Holders

Mini Holders for 7° DC_ _ pos. Inserts

SD Type

S Type Screw Lock- Holders

0˚

Eg.

SDAC

Inserts 55

91˚

u DCGT 070202 R-FX v DCMT 11T304 N-SU

LF R-FX

0˚

N-SU

Spare Parts Holders

Above figures show right hand tools.

Cat. No.

Dimensions (mm) HF B LF WF

SDAC R/L 0808 D07

SDAC R/L 1010 E07

70 10,5

SDAC R/L 1212 F11

80 12,5

Screw

Wrench

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

0˚

Eg.

Inserts 55˚

SDNC

8,5

Insert

62,5˚ 0˚

u DCGT 070202 R-FX v DCMT 11T304 N-SU

LF H

R-FX

N-SU

Spare Parts

Holders Cat. No.

External Holders for pos. Inserts

Stock R L

Insert Stock

Dimensions (mm) HF B LF WF

SDNCN 0808 D07

4,2

SDNCN 1010 E07

5,2 6,2

SDNCN 1212 F07

SDNCN 1616 H07

100 8,2 125 10,2

SDNCN 2020 K07

SDNCN 1212 F11

SDNCN 1616 H11

100 8,5

SDNCN 2020 K11

125 10,5

SDNCN 2525 M11

150

Screw

Wrench

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

6,5

D33

External Tool Holders

External Holders for 7° RC_ _ pos. Inserts

PR Type

P Type Lever Lock -Holders

Eg.

u RC v RC w RC x RC

PRDCN

Inserts

1003M0 N–R 1204M0 N–R 1606M0 N–R 2006M0 N–R

N-RP

Holders Cat. No.

Insert Stock

Dimensions (mm) B LF LH WF

PRDC N 2020 M10

150

22 15,0 1,0

PRDC N 2525 M10

150

22 17,5 1,0

Lever pin

Clamp screw

Shim

Shim pin

Wrench

LCL10

LCS10

LSR10

LSP10

LH020

LCL12

LCS12

LSR12

LSP10

LH025

PRDC N 2525 M12

150

24 18,5 1,2

PRDC N 3225 Q12

180

24 18,5 1,2

PRDC N 3225 Q16

180

28 20,5 1,5

LCL16

LCS16

LSR16

LSP16

LH025

PRDC N 3232 Q20

180

32 26,5 1,7

LCL20

LCS20

LSR20

LSP20

LH030

Eg.

u RC v RC w RC x RC

PRGC

Inserts WF

External Holders for pos. Inserts

Spare Parts

1003M0 N–R 1204M0 N–R 1606M0 N–R 2006M0 N–R

N-RP

Spare Parts

Holders Cat. No.

Stock R L

Dimensions (mm) B LF WF E1

PRGC R/L 2020 K10

l m

125

1,5

PRGC R/L 2525 M10

150

1,5

PRGC R/L 2020 K12

125

2,5

PRGC R/L 2525 M12

150

2,5

170

2,5

PRGC R/L 3225 P12

D34

PRGC R/L 2525 M16

150

3,0

PRGC R/L 3225 P16

170

3,0

PRGC R/L 3232 P20

170

4,0

l = Euro stock

Insert

Above figures show right hand tools.

q = Delivery on request

Lever pin

Clamp screw

Shim

Shim pin

Wrench

LCL10

LCS10

LSR10

LSP10

LH020

LCL12

LCS12

LSR12

LSP10

LH025

LCL16

LCS16

LSR16

LSP16

LH025

LCL20

LCS20

LSR20

LSP20

LH030

Recommended Tightening Torque (N·m)

External Tool Holders

External Holders for 7° RC_ _ pos. Inserts

SR Type

S Type Screw Lock- Holders

Eg.

- RC u RC v RC w RC x RC

SRDCN

Inserts

N-RX

1003M0 10T3M0 N–R 1204M0 N–R 1606M0 N–R 2006M0 N–R

TRX...

Spare Parts

Cat. No.

Stock

Dimensions (mm) B LF LH WF

Screw

SRDC N 2020 K10T3

125

25 15,0 1,0

10 BFTX03510-SD

SRDC N 2525 M10T3

150

25 17,5 1,0

SRDC N 2525 M12

150

28 18,5 1,2

12 BFTX03512-SD

SRDC N 3225 P12

170

28 18,5 1,2

SRDC N 2525 M16

150

35 20,5 1,5

16 BFTX0517-SD

SRDC N 3225 P16

170

35 20,5 1,5

SRDC N 3232 P20

170

40 26,0 1,7

2,0 2,0 5,0

BFTX0618-SD 7,5

Shim

Screw

Wrench

SRNS 103-SD

u BW 0508F-SD TRX 15 IP-35

LH 035

SRNS 123-SD

SRNS 164-SD BW 0810F-SD

LT 20 IP

LH 050

SRNS 204-SD BW 0912F-SD

LT 25 IP

LH 060

Inserts B

- RC u RC v RC w RC x RC

Eg.

SRSC

Insert

LT...

External Holders for pos. Inserts

Holders

N-RX

1003M0 10T3M0 N–R 1204M0 N–R 1606M0 N–R 2006M0 N–R

TRX...

Spare Parts

Holders Dimensions (mm) B LF WF E1

Stock R L

SRSC R/L 2020 K10T3

125

1,5

10 BFTX 03510-SD

SRSC R/L 2525 M10T3

150

1,5

SRSC R/L 2525 M12

150

2,5

12 BFTX 03512-SD

SRSC R/L 3225 P12

170

2,5

SRSC R/L 3225 P16

170

3,0

SRSC R/L 3232 P20

170

4,0

Cat. No.

Insert

LT...

Screw 2,0 2,0

BFTX 0517-SD 5,0 BFTX 0618-SD 7,5

Shim

Screw

Wrench

SRNS 103-SD

u BW 0508F-SD TRX 15 IP-35

LH 035

SRNS 123-SD

SRNS 164-SD BW 0810F-SD

LT 20 IP

LH 050

SRNS 204-SD BW 0912F-SD

LT 25 IP

LH 060

w x

D35

External Mini Tool Holders

Mini Holders for 7° SC_ _ pos. Inserts

SS Type

S Type Screw Lock- Holders

Eg.

0˚

SSBC

Inserts

75˚

0˚

LF H

SUMIDIA

External Holders for pos. Inserts

Holders

D36

Dimensions (mm) HF B LF WF

SSBC R/L 1010 E07

SSBC R/L 1212 F09

SSBC R/L 1616 H09

100

SSBC R/L 2020 K12

125

SSBC R/L 2525 M12

150

l = Euro stock

Spare Parts

Above figures show right hand tools.

Stock R L

Cat. No.

N-SU

u SCMT 070202 v SCMT 09T304 N-SU w SCMT 120408 N-SU

Insert Wrench

Screw BFTX0307N

2,0

TRX10

BFTX0409N

3,4

TRX15

BFTX0511N

5,0

TRX20

q = Delivery on request p = To be replaced by new item

Recommended Tightening Torque (N·m)

External Mini Tool Holders

Mini Holders for 7° TC_ _ pos. Inserts

ST Type

S Type Screw Lock- Holders

0˚

Eg.

STAC

Inserts

91˚

N-FP

0˚

u TCMT 090202 N-FP v TCMT 110204 N-SU

Holders

N-SU

Spare Parts

Above figures show right hand tools.

Cat. No.

Dimensions (mm) HF B LF WF

Insert Screw

Wrench

STAC R/L 0808 D09

8,5

BFTX02205N

1,1

TRX06

STAC R/L 1212 F11

80 12,5

BFTX02506N

1,5

TRX08

Inserts

STGC

Eg.

0˚

91˚

N-FP

0˚

Holders

N-SU

H 8

STGC R/L 1010 E09

STGC R/L 1212 F11

STGC R/L 1616 H11

100

STGC R/L 1616 H16

100

STGC R/L 2020 K16

125

STGC R/L 2525 M16

150

STGC R/L 0808 D09

Dimensions (mm) HF B LF WF

u TCMT 090202 N-FP v TCMT 110204 N-SU w TCMT 16T308 N-SU

Spare Parts

Above figures show right hand tools.

Stock R L

Cat. No.

External Holders for pos. Inserts

Stock R L

Insert Screw

Wrench

BFTX02205N

1,1

TRX06

BFTX02506N

1,5

TRX08

BFTX0409N

3,4

TRX15

D37

External Mini Tool Holders

Mini Holders for 5° VB_ _ pos. Inserts

SV Type

S Type Screw Lock- Holders

Eg.

u VBMT 110202 N-FP v VBMT 160404 N-SU

WF2

93˚ LH

Spare Parts

35˚

Holders

Above figures show right hand tools.

Insert

Stock R L

Dimensions (mm) Stopper HF B LF LH WF WF2

SVJB R/L 1212 F11

4,5

SVJB R/L 1616 H11

100

4,5

SVJB R/L 2020 K16

125

5,0

VP20

SVJB R/L 2525 M16

150

7,0

VP25

SVJB R/L 3225 P16

170

7,0

VP32

117,5˚ LH

45˚

Shim

Wrench

CPV33N

SVP32

LH025

BFTX03508

TRX08

TRX10

Spare Parts

Above figures show right hand tools.

Insert

Dimensions (mm) Stopper HF B LF LH WF WF2

SVPB R/L 1212 F11

4,5

SVPB R/L 1616 H11

100

4,5

SVPB R/L 2020 K16

125

5,0

VP20

150

7,0

VP25

170

7,0

VP32

SVPB R/L 2525 M16

SVPB R/L 3225 P16

Nut

Shim

Wrench

CPV33N

SVP32

LH025

Scew BFTX02508NV

1,5 BFTX03508

Wrench TRX08

TRX10

2,0

Inserts 35˚

SVVB

1,5

u VBMT 110202 N-FP v VBMT 160404 N-SU

Stock R L

Cat. No.

BFTX02508NV

Wrench

Eg.

Holders

Scew

2,0

WF2

SVPB

Nut

Inserts

Cat. No.

External Holders for pos. Inserts

Inserts

SVJB

Eg.

72,5˚

u VBMT 110202 N-FP v VBMT 160404 N-SU H

Spare Parts

Holders Cat. No.

Stock

Stopper

Nut

Shim

Wrench

CPV33N

SVP32

LH025

SVVB M 1212 F11

SVVB N 1616 H11

100

SVVB N 2020 K16

125

VP20

SVVB N 2525 M16

150

12,5

VP25

170

12,5

SVVB N 3225 P16

D38

Insert Dimensions (mm) HF B LF LH WF

l = Euro stock

q = Delivery on request

VP32

Scew BFTX02508NV

1,5 BFTX03508

Wrench TRX08

TRX10

2,0 Recommended Tightening Torque (N·m)

External Mini Tool Holders

Mini Holders for 7° VC_ _ pos. Inserts

SV Type

S Type Screw Lock- Holders

0°

95°

u VCGT 110302 R-FX

LF H

0°

Holders

Spare Parts

SVLC R/L 1010 H11

SVLC R/L 1212 H11

100 12,5

SVLC R/L 1616 H11

100 16,5

SVLC R/L 2525 M11

150 25,5

Insert Screw

Wrench

100 10,5 BFTX02508NV

1,5

Inserts B

Eg.

WF2

WF 117,5˚ LH

45˚

u VCGT 110302 R-FX LF

R-FX

Holders Cat. No.

TRX08

External Holders for pos. Inserts

Dimensions (mm) HF B LF WF

SVPC

R-FX

Above figures show right hand tools.

Stock R L

Cat. No.

Eg.

SVLC

Inserts

Spare Parts

Above figures show right hand tools.

Stock R L

Dimensions (mm) HF B LF LH WF WF2

Insert Screw

SVPC R/L 1010 H11

100

14,5 4,5

SVPC R/L 1212 H11

100

16,5 4,5 BFTX02508NV

SVPC R/L 1616 H11

100

20,5 4,5

Wrench 1,5

TRX08

D39

External Tool Holders

Negative Insert Type

Polygon - Shank Holder

General Turning, Copying and Facing

95°

PSC40 DCLN R/L 27050-12 PSC50 DCLN R/L 35060-12

Stock R L    

Spare Parts

Dimensions (mm) Applicable Insert LF WF DCSFMS 50 27 40 1204 CN 60 35 50

□□

Clamp Set SCP-2

Shim 5,0

WF 93°

Shim Screw

Shim Wrench

CNS1204 BFTX0409N TRX15 (*)

LH040

Inserts DNMG1506_ _ NGE (Representative example)

Spare Parts

Right hand shown.

PSC40 DDJN R/L 27055-15 PSC50 DDJN R/L 35060-15

Stock R L    

□□

DDHN

Dimensions (mm) Applicable Insert LF WF DCSFMS 55 27 40 1506 DN 60 35 50

Clamp Set SCP-2

Shim 5,0

107,5°

Shim Screw

Shim Wrench

DNS1506 BFTX0409N TRX15 (*)

Wrench LH040

Inserts

DCSFMS

Cat. No.

DNMG1506_ _ NGE (Representative example)

Spare Parts

Right hand shown.

PSC40 DDHN R/L 27055-15 PSC50 DDHN R/L 35060-15

Stock R L    

□□

DSBN

Dimensions (mm) Applicable Insert LF WF DCSFMS 55 27 40 1506 DN 60 35 50

Clamp Set SCP-2

Shim 5,0

Shim Screw

Shim Wrench

DNS1506 BFTX0409N TRX15 (*)

Wrench LH040

Inserts

DCSFMS

Cat. No.

SNMG1204_ _ NGE (Representative example)

75°

Spare Parts

Holders

Wrench

External Holders for neg. Inserts

DDJN

Holders

(Representative example)

Right hand shown.

Cat. No.

Holders

CNMG1204_ _ NGE

DCSFMS

Holders

Inserts

DCSFMS

DCLN

Right hand shown.

Cat. No. PSC40 DSBN R/L 22050-12 PSC50 DSBN R/L 27060-12

Stock R L    

Dimensions (mm) Applicable Insert LF WF DCSFMS 50 22 40 1204 SN 60 27 50

□□

Clamp Set SCP-2

Shim 5,0

Shim Screw

Shim Wrench

SNS1204 BFTX0409N TRX15 (*) *

( )

Wrench LH040

Item is sold separately.

D41

External Tool Holders

Polygon - Shank Holder

Negative Insert Type

General Turning and Facing-

(Representative example)

Spare Parts

Right hand shown.

□□

DWLN

External Holders for neg. Inserts

PSC40 DTJN R/L 27050-16 PSC50 DTJN R/L 35060-16

Dimensions (mm) Applicable Insert LF WF DCSFMS 50 27 40 1604 TN 60 35 50

Clamp Set SCP-1

Shim 5,0

95°

Shim Screw

Shim Wrench

TNS1604 BFTX0307N TRX15 (*)

PSC40 DWLN R/L 27050-06 PSC50 DWLN R/L 35060-06 PSC40 DWLN R/L 27050-08 PSC50 DWLN R/L 35060-08

WNMG0804_ _ NSE (Representative example)

Spare Parts

Stock R L        

Dimensions (mm) Applicable Insert LF WF DCSFMS 50 27 40 06 WN 60 35 50 50 27 40 08 WN 60 35 50

Clamp Set

Shim

Shim Screw

Shim Wrench

Wrench

□□

SCP-1

5,0

WNS0604 BFTX0307N TRX15 (*)

LH040

□□

SCP-2

5,0

WNS0804 BFTX0409N TRX15 (*)

LH040

( )

l = Euro stock

LH040

Right hand shown.

Cat. No.

D42

Wrench

Inserts

DCSFMS

Stock R L    

Cat. No.

Holders

TNMG1604_ _ NGE

95° 93°

Holders

Inserts

DCSFMS

DTJN

Item is sold separately.

Recommended Tightening Torque (N·m)

External Tool Holders

Positive Insert Type

Polygon - Shank Holder

General Turning, Copying and Facing

Inserts WF

DCSFMS

SCLC 95°

PSC40 SCLC R/L 27050-09 PSC50 SCLC R/L 35060-09

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N L1 f DCSFMS 50 27 40   CCS09T3 KGBS1111 KSS1111 09T3 CC 60 35 50  

□□

WF 93°

Shim Wrench

LT15K

LH035K*

3,5

Inserts DCMT11T3_ _ NMU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SDJC R/L 27050-11 PSC50 SDJC R/L 35060-11

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   DCS11T3 KGBS1111 KSS1111 11T3 DC 60 35 50  

□□

Shim Wrench

LT15K

LH035K*

3,5

DCMT11T3_ _ NMU

WF 107,5°

Wrench

Inserts

DCSFMS

SDHC

(Representative example)

Spare Parts

Right hand shown.

PSC40 SDHC R/L 27050-11 PSC50 SDHC R/L 35060-11

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   DCS11T3 KGBS1111 KSS1111 11T3 DC 60 35 50  

□□

SSBC

75°

Wrench

Shim Wrench

LT15K

LH035K*

3,5

Inserts

DCSFMS

Cat. No.

Holders

Wrench

External Holders for pos. Inserts

SDJC

Holders

Spare Parts

Right hand shown.

Cat. No.

Holders

(Representative example)

DCSFMS

Holders

CCMT09T3_ _ NSU

SCMT1204_ _ NMU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SSBC R/L 22050-12 PSC50 SSBC R/L 27060-12

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 22 40   SCS1204 KGBS1221 KSS1221 1204 SC 60 27 50  

□□

Wrench

Shim Wrench

LT15K

LH045K*

4,5 *

( )

Item is sold separately.

D43

External Tool Holders

Polygon - Shank Holder

Positive Insert Type

General Turning, Copying and Facing

Spare Parts

Right hand shown.

□□

SVJB

External Holders for pos. Inserts

PSC40 STJC R/L 27050-16 PSC50 STJC R/L 35060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   TCS16T3 KGBS1111 KSS1111 TC 16T3 60 35 50  

93°

Shim Wrench

LT15K

LH035K*

3,5

VBMT1604_ _ NSU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SVJB R/L 27050-16 PSC50 SVJB R/L 35060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   VCS1604 KGBS1111 KSS1111 1604 VB 60 35 50  

□□

72,5° LF

Wrench

Shim Wrench

LT15K

LH035K*

3,5

Inserts

DCSFMS

SVVB

VBMT1604_ _ NSU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SVVB N 00050-16 PSC50 SVVB N 00060-16

Stock R L N  

□□

SVHB

Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw LF WF DCSFMS 50 40 VCS1604 KGBS1111 KSS1111 VB 1604 60 50

Wrench

Shim Wrench

LT15K

LH035K*

3,5

Inserts

DCSFMS

Holders

Wrench

Inserts

DCSFMS

Cat. No.

Holders

TCMT16T3_ _ NSU (Representative example)

93°

Holders

Inserts

DCSFMS

STJC

VBMT1604_ _ NSU (Representative example)

107,5°

Spare Parts

Holders

Right hand shown.

Cat. No. PSC40 SVHB R/L 27050-16 PSC50 SVHB R/L 35060-16

Dimensions (mm) Stock Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   VCS1604 KGBS1111 KSS1111 VB 1604 60 35 50  

□□

Wrench

Shim Wrench

LT15K

LH035K*

3,5 *

( )

D44

l = Euro stock

Item is sold separately.

Recommended Tightening Torque (N·m)

External Tool Holders

Positive Insert Type

Polygon - Shank Holder

General Turning, Copying and Facing

VCMT1604_ _ NSU (Representative example)

93°

Spare Parts

Holders

Inserts

DCSFMS

SVJC

Right hand shown.

Cat. No. PSC40 SVJC R/L 27050-16 PSC50 SVJC R/L 35060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   VCS1604 KGBS1111 KSS1111 VC 1604 60 35 50  

□□

Shim Wrench

LT15K

LH035K*

3,5

DCSFMS

Inserts VCMT1604_ _ NSU (Representative example)

72,5°

Spare Parts

Right hand shown.

Cat. No. PSC40 SVVC N 00050-16 PSC50 SVVC N 00060-16

Stock R L N  

□□

SVHC

Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw LF WF DCSFMS 50 40 VCS1604 KGBS1111 KSS1111 VC 1604 60 50

107,5°

Holders

Wrench

Shim Wrench

LT15K

LH035K*

3,5

Inserts

DCSFMS

Holders

External Holders for pos. Inserts

SVVC

Wrench

VCMT1604_ _ NSU (Representative example)

Spare Parts

Right hand shown.

Cat. No. PSC40 SVHC R/L 27050-16 PSC50 SVHC R/L 35060-16

Stock Dimensions (mm) Shim Insert Applicable Insert Shim Screw Screw R L N LF WF DCSFMS 50 27 40   VCS1604 KGBS1111 KSS1111 1604 VC 60 35 50  

□□

Wrench

Shim Wrench

LT15K

LH035K*

3,5 *

( )

Item is sold separately.

D45

E1–E24

Selection ISO Features

Boring Bars

Boring Tool Selection Table........................................... E2–4 Boring Tool Identification Table..................................... E5 Boring Tool Series........................................................... E6–7

Boring Bars for Negative Insert Type : CN_ _: DN_ _: SN_ _: SumiTurn T-Rex TN_ _: WN_ _:

D…DCLN / S…PCLN................................................... D…DDUN / S…PDUN.................................................. S…PSKN........................................................................... S…DTR.............................................................................. D…DTFN / S…PTFN.................................................... D…DWLN / S…WMLN.................................................

E8 E9 E10 E11 E12 E13

Boring Bars for Positive Insert Type : X-Bar for CC_ _: CC_ _: CP_ _: X-Bar for DC_ _: DC_ _: SP_ _: TC_ _: X-Bar for TP_ _: TP_ _: X-Bar for VB_ _: VB_ _: WB_ _:

B/D…SCLC....................................................................... S … SCLC...................................................................... S/C…SCLP....................................................................... B/D…SDUC / SDQC....................................................... S … SDQC / SDUC....................................................... S/C…SSKP....................................................................... S … STFC....................................................................... B/D…STUP....................................................................... S/C…STUP....................................................................... D … SVUB / SVZB........................................................ S … SVQB / SVUB / SVZB......................................... S/C…SWUB.....................................................................

E14 E14 E15 E16–17 E16–17 E18 E19 E20 E20 E21 E22 E23

Very Small Dia. Boring

BXBR…R(-NB)................................................................ E24

Boring Tools Selection

According to Applications / Bore Diameter

Very Small Dia. Boring

Application

BORING TOOLS Boring Depth (L/D)

Type

Shank Steel Carbide

BXBR

a E24

DABB

aM45

BSME

aM36–M38

SEXC

BNB

aM41

S/C-SWUB

Stop Boring

Boring Bars

aM40

a E23

S-STFC

a E19

B/D-STUP

a E20

C-STUP

a Stock in Japan

D-DTFN

a E12

S-PTFN

S-SCLP

a E15

B-SCLP

–2

Sumidia brazed

–4

Sumiboron brazed

–4

Sumiboron insert

–8

Trigon Type 5° Pos.

a E14

a E8

D-DWLN

a E13

l = Eurostock

= Japanstock

llllll l l

3,5

ll lll

4,5 5,5 6,5

8,5

5,5

l l

lll

l l

lll 32 40 50

m 32

lll 32 40 50

Triangle Neg. Type Sumiboron insert

lll 32 40 50

lll l m

–6 80 ° Diamond 11° Pos. Type

80 ° Diamond 7° Pos. Type

–8

ll m

l l

ll 32 40

mmmmmmmmm

lll 32 40 50

lll

–6

32 40 50

80 ° Diamond Neg. Type

–3

l l

–3

l l

–6

llllll 30 32 40 50 63

lll

–6 –3

9 11

–3

–8

–6

–5

llllll

Triangle 11° Pos.

–3

a E13

S-MWLN

lll

–3

a E8

S-PCLN

–8

a Stock in Japan

D-DCLN

Triangle Type 5° & 11° Pos.

a E14

S-SCLC

–3

a E15

B/D-SCLC

mmmmmmm

Sumiboron insert

–5

a Stock in Japan

C-SCLP

(Min. cutting diameter is shown when not matched in this table.)

–6

aM33

C-SCLC

Special boring bar

a E12

BNZ

Min. Bore Diameter (mm)

–3

a E20

CTFP

Tooling

2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70

–5

a E20

S-STUP(B)

Bottom Facing

–3

Applicable Insert

X - Bar (Steel)

–3

aM36,37,39

BNBB

Coloured boxes indicate available size.

Trigon Neg. Type

32 40 50

lll 32 40 50

2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70

Boring Tools Selection Application

BORING TOOLS

C-SDUC B/D-SDQC S-SDQC

S-SVUB S-SVQB B/C-SVQB D-SVZB S-SVZB D-DDUN S-PDUN S-SSKP C-SSKP SSKC CSKP S-PSKN GNDI GNDIS

–8 –6

a E17

a E22

55 ° Diamond 7° Pos. Type

–3

Min. Bore Diameter (mm)

–6

l 27

l l

–3

l 27

l l

–3

l 27

l l

l 27

l l

l 27

l l

a E21 a E22

Tooling

6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70

–3

a Stock in Japan

aE17

X - Bar (Steel)

–6

a E16 aE16

Applicable Insert

–8

a Stock in Japan

–6 –6

a E21

35 ° Diamond Type 5° & 7° Pos.

a E22 –6

a E9 a E9 a E18

–3 –8

a E18 a Stock in Japan a Stock in Japan a E10

55 ° Diamond Neg. Type

–3

55 ° Diamond Neg. Type

Square Type 7° Pos.

–3

Square Type 11° Pos.

Square Neg. Type

a F11/F28 a F11/F30

m m

m 63

l 63

l l

–3

Boring Bars

D-SVUB

Copying

Shank Steel Carbide

S-SDUC

Through Boring

Boring Depth (L/D)

Type

B/D-SDUC

Grooving

Coloured boxes indicate available size.

6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70

Boring Tool Series TOOLING SELECTION Application Insert Type

Anti-vibration Anti-vibration with Oil Hole Carbide

Screw Lock

Boring Bars

Steel

System

Triangle

Steel

Trough Boring

Poligon 60° Trianglar80° Type Diamond / Others

Square

S-STFC aE19 S-STUP(B) aE20

S-SWUB

a E23

55° Diamond 35° Diamond

a E14

S-SCLP

a E15

S-SDUC aE16 S-SVUB S-SDQC aE17 ( S-SVQB S-SVZB ) a E22

S-SSKP

a E18

B-STUP

B-SDUC aE16 B-SDQC aE17

B-SCLC

a E20

a E14

– – D-STUP

D-SDUC aE16 D-SVUB aE21 D-SDQC aE17 D-SVZB aE21

D-SCLC

a E20

a E14

– – – – – – C-STUP

C-SWUB

C-SCLP

a E23

a E15

C-SSKP

a E18

– – – – S-PTFN

S-PCLN

S-PSKN

S-PDUN

a E10

a E9

Anti-vibration with Oil Hole

a E8

– –

Steel

Top Clamp

S-SCLC

– – – – – –

D-DTFN

a E12

D-DWLN

aE13

D-DCLN

D-DDUN

a E8

aE9

S-MWLN

S-DTR

Carbide

BNB

BNBB

BSME

SEXC

a M41

a M38

a M40

a M39

a E11

BNZ

a M41

Carbide

a E13

CBN

55° T-REX

– – – –

a E12

Copying

–

(C-STUB) a E20

Lever Lock

Bottom Facing

Stop Boring

BXBR

a E24

Boring Tools Identification Catalogue Classification System For Boring Holders

–

S 16 R

11 03 - 18

h Shank Material Chart 1

Shank Length Chart 2

Insert Shape Chart 4

Seat Clearance Angle Chart 6

Insert Cutting Edge Length (mm)

Min. Bore Diameter (mm)

h Shank Diameter (mm)

Clamping System Chart 3

Holder Style Chart 5

Insert Thickness (mm)

Feed Direction Chart 7

h This code may only be included in some of the catalogue nos. Chart 1

Chart 2

Shank Material

Symbol

S Steel B

Steel with Anti-vibration Mechanism without Oil Hole

Chart 7

Feed Direction Symbol Feed Direction

R L N

P Q R S T U V W

80 90 100 110 125 140 150 160

170 180 200 250 300 350 400 450

Left Hand Feed

Top Clamp

Top & Hole Clamp Type

Structure

Double Clamp

Lever Lock Type (Insert is Supported by 1 face)

Pin Lock Type (Insert is supported by 1 face)

Screw Clamp Type

Chart 5

Insert Shape Insert Shape Symbol Insert Shape Parallellogram 85° Parallelogram 82°

Diamond 80°

Diamond 55°

Diamond 75°

Diamond 50°

Hexagonal

Parallelogram 55°

Clamping System Structure Symbol System

System

Neutral Feed

Symbol

Right Hand Feed

Chart 4

Symbol

Boring Bars

with Anti-vibration Mechanism D Steel with Oil Hole E Carbide with Oil Hole

Shank Length Symbol Length (mm)

Length (mm)

F G H J K L M N

C Carbide

Chart 3

Rectangular

85°

82¡

80¡

55¡

75¡

50¡

55¡

Rhombic 86°

Octagonal

Pentagonal

Round

Square

Triangular

Diamond 35°

Trigon

86¡

Symbol

Shape

90¡

75¡

45¡

E F 35¡

80¡

Chart 6

60¡ 90¡

Holder Style Offset Symbol

Shape

Offset

Seat Clearance Angle Symbol Relief Angle

Nil

3°

With Offset

5°

7°

75¡

With Offset

15°

45¡

With Offset

20°

60¡

With Offset

25°

Nil

Nil Nil Nil

With Offset

63¡

With Offset

93¡

90¡

With Offset

30°

With Offset

60¡

With Offset

0°

93¡

With Offset

85¡

With Offset

11°

K L

75¡

95¡ 95¡

With Offset

Special Angle

Boring Bars

Boring Tool Series General Features Since being the first in 1976 to introduce indexable boring bars, Sumitomo Electric has been continuously developing a comprehensive range which includes the SEC-Small Hole boring bar series, high rigidity boring head series, with either steel / carbide shanks, and the latest anti-vibration mechanism - SumiTurn X-Bar series coupled with a wide variety of insert grades and chipbreakers, cover a whole range of process requirements.

Boring Bars

Features

l Wide selection for various boring operations l Minimum bore diameter from ø 5,5 mm onwards l New anti-vibration boring bars, SumiTurn X-Bar. l High rigidity head-design for small boring bars l Wide selection of grades and chipbreakers available for various processes and work materials

Series Good Chip Evacuation from new head design Evacuates long chips

Chatter Killer System - Eliminates Vibration Unique structure of X-Bar head

Evacuates short chips

Vibration direction in cut Strong cross Ribbed structure for section to withstand maximum high cutting force rigidity

The damper resists vibration l New negative type ”X Bar” with high performance double clamping system

Application Guide l Anti-Vibration Steel Shank

Low cost solution for long precision bores eliminates chatter - improves productivity and surface finish

l Carbide shank

Over hang length (L/ød)

Rigid shank for long high 8 – precision bores 7 – 6 – 5 – 4 –

(X-Bar for pos. inserts)

(X-Bar for neg. inserts)

3 –

l Steel shank

2 –

ATTENTION: Please keep this area free to get the effect of ”X Bar” chattering killer system

1 – 0

l l l

8 10 12 16 20 25

Shank size, ød (mm)

Min. over hang length = 3,5 x ød

Boring Bars

Boring Tool Series Recommended Over Hang Length / Shank Diameter (L/D) Type of boring bar

Over hang length (L/D) 4

l Steel Shank Rigid head design for low cost hole boring.

l Anti-Vibration Type Shank

(X-Bar for pos. inserts)

Chatter killer system eliminates vibration - improves productivity improves quality

(X-Bar for neg. inserts)

l Carbide Shank High rigidity shank for high accuracy hole boring.

NonFerrous Metal

$& 3 $& 3 New $& 3 $& 0 $& 0 $& . New $& . $& .

New

CVD New

Coated Carbide

Boring Bars

Hardened Steel

Heat Resistive Alloy

Medium Cut

Finish~Light Cut

Cast Iron

High Precision

Stainless Steel

Tool Material

Work Material

General Steel

Process

Powder Metal

Grades

$&= New $& 6 New $& 6 $& 8 $& 8

PVD

$& 0 7 $ 7 $ 7 = 7 =

Cermet Coated Cermet

* (

Carbide

%1 %1 %1& %1&

SumiBoron

%1 '$ '$

SumiDia

Preferred choice

Suitable

Recommended Chip Breakers

NFK NLUW

NLU 0

0,2

Feed rate (mm/rev)

0,4

G-Class Ground Typ

NSU

NMU

NSF NUS

0,2

Feed rate (mm/rev)

L/RFX

L/RFYS

0,4

G-Class Breaker Depth of cut (mm)

M-Class Light-Medium-Cut Depth of cut (mm)

Depth of cut (mm)

M-Class Finish-Light-Cut

L/RSD L/RSDW L/RW L/RFY 0,2

Feed rate (mm/rev)

0,4

4 NSI NSC

2 NFC 0

0,2

0,4

Feed rate (mm/rev)

For Negative CN _ _ - Inserts ( a = 0°)

D…DCLN / S…PCLN Type

D-DCLN

DCON

DMIN

Bottom facing

95°

Insert (eg.) H

GAMF

N-GU

– 6°

Holders

Above figures show right hand tools.

Stock

Dimensions (mm) Clamp Shim Insert (eg.) Clamp Spring Wrench Wrench Shim bolt screw ød h l 1 l 2 f g l l 32 25 23 300 26 17 -12° CNS1203B BFTX0307N TRX10 (*) l l 40 32 30 300 26 22 -10° CN 1204 SCP-2 LH040 LH025 BFTX0409N CNS1204B TRX15 (*) l l 50 40 37 350 26 27 -10° 3,4

Cat. No.

Boring Bars for neg. Insert

Spare Parts

Anti-vibration D type with oil hole

R L

D25T - DCLN R/L 1204-32 D32T - DCLN R/L 1204-40 D40U - DCLN R/L 1204-50

øDmin

* Note: Wrench (TRX type) for shim screw is not included.

( )

Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (P type) with lever-lock system

Cat. No. S20S - PCLN R/L09 S25T - PCLN R/L09

S - PCLN R/L

S25T - PCLN R/L12 S32U - PCLN R/L12 S40V - PCLN R/L12 S32U - PCLN R/L16 S40V - PCLN R/L16 S50W - PCLN R/L16 S50W - PCLN R/L19

Stock

Dimensions (mm)

R L øDmin d h l 1 l 2 f g l l 25 20 18 250 29 13 -11° l l 30 25 23 300 33 17 -10° l l 32 25 23 300 42 17 -10° l l 40 32 30 350 49 22 -11° l l 50 40 37 400 56 27 -10° l 40 32 30 350 56 22 -11° l l 50 40 37 400 56 27 -10° q q 63 50 47 450 56 35 -11° q q 63 50 47 450 63 35 -11°

CN_ _ 0903_ _

CN_ _ 1204_ _

CN_ _ 1606_ _

CN_ _ 1906_ _

All figures show right hand tools.

Applicable Inserts

Spare Parts

Carbides, Cermets

Holder

Double sided

One sided

CBN, PCD

Lever pin

Clamp bolt

Shim

Shim pin

Wrench

S - PCLN R/L

CNMG 0903_ _ NGU

LCL3C-SD LCS3B-SD

S25T.....12

S.....09

CNMG 1204_ _ NGU

CNMM 1204_ _ NMP

CNGA 1204_ _

LCL4C-SD LCS4B-SD

S32U.....12

CNMG 1204_ _ NGU

CNMM 1204_ _ NMP

CNGA 1204_ _

LCL4T-SD LCS41BS-SD LSC42SD

LSP4SD

LH030

S40V.....12

CNMG 1204_ _ NGU

CNMM 1204_ _ NMP

CNGA 1204_ _

LCL4SD LCS42BS-SD LSC42SD

LSP4SD

LH030

S.....16

CNMG 1606_ _ NGU

CNMM 1606_ _ NMP

LCL5SD LCS5B-SD LSC53SD LSP5SD LH030

S.....19

CNMG 1906_ _ NGU

CNMM 1906_ _ NMP

LCL5C-SD LCS6B-SD LSC63SD LSP6SD LH040

l = Euro stock q = Delivery on request

- LH020 - LH025

Recommended Tightening Torque (N·m)

Boring Bars

For Negative DN _ _- Inserts ( a = 0°)

D…DDUN / S…PDUN Type

D-DDUN Copying

Insert (eg.)

N-GU

Spare Parts

Anti-vibration D type with oil hole

Holders

Above figures show right hand tools.

Stock

D32T - DDUN R/L 1104-40 D32T - DDUN R/L 1506-40 D40U - DDUN R/L 1506-50

Dimensions (mm) Clamp Shim Insert (eg.) Clamp Spring Wrench Wrench Shim bolt Screw ød h l 1 l 2 f g l l 40 32 30 300 26 22 -10° DN 1104 SCP-1 DNS1104B BFTX0307N TRX10 (*) l l 40 32 30 300 26 22 -12° LH040 LH025 BFTX0409N SCP-2 DNS1506B TRX15 (*) DN 1506 l l 50 40 37 350 26 27 -12° 3,4

R L

øDmin

* Note: Wrench (TRX type) for shim screw is not included.

( )

Boring Bars for neg. Insert

Cat. No..

Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (P type) with lever-lock system

Cat. No.

Stock

Dimensions (mm)

R L øDmin d h l 1

S25T - PDUN R/L 11

l 2

32 25 23 300 35 17 -11° S32U - PDUN R/L 15 04 l l 40 32 30 350 40 22 -11° l l 50 40 37 400 56 27 -11° S40V - PDUN R/L 15 q q 63 50 47 450 63 35 -10° S50W - PDUN R/L 15

S - PDUN R/L

l l

DN_ _ 1104_ _ DN_ _ 1504_ _ DN_ _ 1506_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

One sided

DNMG 1104_ _ NGU

CBN, PCD

Lever pin

Clamp bolt

Shim

Shim pin

Wrench

S - PDUN R/L DNGA 1104_ _

LCL3DB-SD LCS3DB-SD

–

LH020

S32U ....15 04

DNMG 1504_ _ NGU DNMM 1504_ _ NMP

DNGA 1504_ _

LCL4D-SD LCS5DB-SD LSD42SD

LSP4SD

LH030

S40V ....15

DNMG 1506_ _ NGU DNMM 1506_ _ NMP

DNGA 1506_ _

LCL4D-SD LCS5DB-SD LSD42SD

LSP4SD

S50W....15

DNMG 1506_ _ NGU DNMM 1506_ _ NMP

DNGA 1506_ _

LCL4D-SD LCS5DB-SD LSD42SD LSP4SD

S25T ....11

LH030 LH030

Boring Bars

For Negative SN _ _ - Inserts ( a = 0°)

S…PSKN Type Holders Tool holders (P type) with lever-lock system

Cat. No.

Dimensions (mm)

R L øDmin d h l 1

S25T - PSKN R/L 12 S32U - PSKN R/L 12 S40V - PSKN R/L 12

S - PSKN R/L

Stock

S40V - PSKN R/L 15 S50W - PSKN R/L 15 S50W - PSKN R/L 19

l 2

32 25 23 300 42 17 -11° 40 32 30 350 45 22 -10° l l 50 40 37 400 50 27 -10° l 63 40 47 400 60 35 -10° q q 63 50 47 450 60 35 -10° q q 63 50 47 450 60 35 -9° l l l l

SN_ _ 1204_ _

SN_ _ 1506_ _ SN_ _ 1906_ _

Boring Bars for neg. Insert

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

CBN

One sided

Lever pin

Clamp bolt

Shim

Shim pin

Wrench

S - PSKN R/L

S25T....12

SNMG 0903_ _ NGU

–

S32U....12

SNMG 1204_ _ NGU

SNMM 1204_ _ NMP

SNGA 1204_ _

LCL4T-SD LCS41BS-SD LSS42SD

LSP4SD

LH030

S40V....12

SNMG 1204_ _ NGU

SNMM 1204_ _ NMP

SNGA 1204_ _

LCL4SD LCS42BS-SD LSS42SD

LSP4SD

LH030

S....15

SNMG 1506_ _ NGU

SNMM 1506_ _ NMP

LCL5SD LCS5B-SD LSS53SD LSP5SD LH030

S....19

SNMG 1906_ _ NGU

SNMM 1906_ _ NMP

LCL5C-SD LCS6B-SD LSS63SD LSP6SD LH040

E10

 = Euro stock m = Japan stock

q = Delivery p=

LCL4C-SD LCS4B-SD

on request To be replaced by new item

LH025

Recommended Tightening Torque (N·m)

Boring Bars

RIGIDITY - ECONOMY - PRECISION

”T-REX” Type

Internal Turning & Copying

S-DTR Profiling

Spare Parts

Holders

Above figures show right hand tools.

Stock

Cat. No.

Dimensions (mm)

L øDmin ød

S32S-DTR55C R/L-17

l m

44 32 30 250 40 22 -12° 7

S40T-DTR55C R/L-17

l m

50 40 37 300 40 25 -10° 6,2

Clamp

Spring

Screw

Shim

Screw

TRCP3 S-SP4-20 BX0520 TRW5505

( )

Wrench Wrench

( ) BFTX0307N TSW040 TRX10 * 2,0

Note: Wrench (TRX10) for shim is not included.

T-REX Inserts for Maximum Economy With 6 cutting edges and a 55 degree included angle - T-Rex is the intelligent alternative to profile turning with a traditional 4 edge DNMG insert.

Finishing

Fine Finishing

AC630M

l l

Grade Low carbon steel Alloy steel

AC810P

m m

m m m

Recommended Cutting Conditions

Work materials

AC830P

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2

AC820P

TRM 551704-LU 551708-LU 551712-LU TRM 551704-SU 551708-SU 551712-SU TRM 551704-GU 551708-GU 551712-GU

AC810P

0,4 0,8

SU Light Cut

Cat. No. TRM 551704-FL 551708-FL

AC8025P

Shape

AC8015P

Applic.

Coated Cermet

Coated Carbide

T3000Z

Inserts

Boring Bars for neg. Insert

Advantages

l l 220 400 l l 150 300

Steel

Stainless steel

l Cutting speed (m/min)

Coated Carbide AC820P AC830P AC8025P

l l 150 350 l l 100 250

Application

l l 150 350 l l 100 250

Stainless steel

l l 120 300 l l 80 200 l l 50 150

AC630M

l l 120 300 l l 80 230 l l 100 160

Coated Cermet T3000Z

l 100 l 100

l 400 l 250

Finishing Application Medium cutting range Interrupted cutting Preferred choice

Suitable

E11

Boring Bars

For Negative TN _ _- Inserts ( a = 0°)

D…DTFN / S…PTFN Type

D-DTFN Stop boring

Insert (eg.)

N-GU

Spare Parts

Anti-vibration D type with oil hole

Holders

Above figures show right hand tools.

Stock

Boring Bars for neg. Insert

Cat. No.

R L

D25T - DTFN R/L 1604-32 D32T - DTFN R/L 1604-40 D40U - DTFN R/L 1604-50

øDmin

Dimensions (mm)

ød h

l1 l2 f

l 32 25 23 300 21 17 -12°

l 40 32 30 300 26 22 -10° TN l 50 40 37 350 26 27 -10°

Clamp bolt

Insert (eg.) Clamp Spring

Shim Screw

Shim TNS1603B

SCP-1

1604

TNS1604B

Wrench

BFTX0307N TRX10 (*) LH040 LH025 2,0

* Note: Wrench (TRX type) for shim screw is not included.

( )

Holders Tool holders (P type) with lever-lock system

Cat. No.

Dimensions (mm)

R L øDmin d h l 1

S - PTFN R/L

Stock

S20S - PTFN R/L 11

S25T - PTFN R/L 16 S32U - PTFN R/L 16 S40V - PTFN R/L 16 S50W - PTFN R/L 16

l l

S40V - PTFN R/L 22 S50W - PTFN R/L 22

l l

l l l q q

l 2

25 20 18 250 30 13 -12° 32 25 23 300 43,3 17 -13° 40 32 30 350 49,6 27 -12° 50 40 37 400 49,5 27 -11° 63 50 47 450 56 35 -10° 50 40 37 400 59 27 -11° 63 50 47 450 66 35 -10°

TN_ _ 1103_ _

TN_ _ 1604_ _

TN_ _ 2204_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

One sided

CBN

Lever pin

Clamp bolt

Shim

Shim pin

Wrench

S - PTFN R/L

S....11

- - - LCL3T-SD LCS3B-SD

S....16

TNMG 1604_ _ NGU

TNMM 1604_ _ NMP

TNGA 1604_ _

LCL3SD LCS3TB-SD LST317SD LSP3SD

LH025

S....22

TNMG 2204_ _ NGU

TNMM 2204_ _ NMP

TNGA 2204_ _

LCL4SD LCS42BS-SD LST42SD

LH030

E12

l = Euro stock q = Delivery on request

–

– LH020 LSP4SD

Recommended Tightening Torque (N·m)

Boring Bars

For Negative WN _ _- Inserts ( a = 0°)

D…DWLN / S…MWLN Type

D-DWLN Bottom facing

Insert (eg.)

N-GU

Spare Parts

Anti-vibration D type with oil hole

Holders

Above figures show right hand tools.

Stock

D25T - DWLN R/L 0804-32 D32T - DWLN R/L 0804-40 D40U - DWLN R/L 0804-50

R L

øDmin

Dimensions (mm)

ød h

l1 l2 f

l 32 25 23 300 26 17 -12°

l 40 32 30 300 26 22 -10° WN

Clamp bolt

Insert (eg.) Clamp Spring

Shim Screw

Shim

Wrench

WNS0803B BFTX0307N TRX10 (*) SCP-2

0804

l 50 40 37 350 26 27 -10°

WNS0804B

LH040 LH025 BFTX0409N TRX15 (*) 3,4

* Note: Wrench (TRX type) for shim screw is not included.

( )

Boring Bars for neg. Insert

Cat. No.

Holders Tool holders (M type) with wedge clamp system

Cat. No.

Dimensions (mm)

R L øDmin d h l 1

S - MWLN R/L

Stock

S25R - MWLN R/L 08 S32S - MWLN R/L 08 S40T - MWLN R/L 08

l 2

32 25 23 200 28 17 -15° l l 40 32 30 250 28 22 -14° l l 50 40 37 300 28 27 -12° l l

WNMG 0804_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets Double sided

One sided

Clamp

Double screw

Shim

Wrench

S - MWLN R/L

S....08

WNMG 0804_ _ NGU WNMM 0804_ _ NMP

HE060011W

WB 6-16 HE060011P HE060011E LH025, LH030

E13

Boring Bars

For Positive CC _ _- Inserts ( a = 7°)

B/D/S…SCLC Type B Type

B/D-SCLC

D Type

(Fig.1)

Insert (ex.)

(Fig.2)

Min. Bore Dia.

Bottom facing

Oil hole

Spare Parts Holders Steel shank

B08H - SCLC R/L 0602-10 B10K - SCLC R/L 0602-12 D12M - SCLC R/L 0602-14 D16R - SCLC R/L 09T3-18 D20S - SCLC R/L 09T3-22 D25T - SCLC R/L 1204-32 D32T - SCLC R/L 1204-40

Anti-vibration B type

Boring Bars for pos. Insert

Stock øDmin R L l l 10 l l 12 l l 14 l l 18 l l 22 l l 32 l l 40

Cat. No.

Anti-vibration D type with oil hole

ød

8 10 12 16 20 25 32

Dimensions (mm)

7 100 5,5 9 125 6 11 150 7 15 200 11 18 250 13 23 300 17 30 300 20

19 -13° 21 -12° 25 -10° 30 -8° 30 -7° 38 -6° 53 -6°

Fig. 1.

Screw

Insert (ex.)

BFTX02505N 1,1

CC T 0602

Wrench TRX08

BFTX02506N

BFTX0407N

CC T 09T3

BFTX0409N BFTX0511N 5,0

CC T 1204

TRX15 TRX20

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (S type) with screw-lock system

Cat. No.

Dimensions (mm)

R L øDmin d h l 1

S - SCLC R/L

Stock

l 2

S10K - SCLC R/L 06 S12M - SCLC R/L 06 S16R - SCLC R/L 06

s s 13 10 9 125 9 7 -12°

S16R - SCLC R/L 09 S20S - SCLC R/L 09

s s

S25T - SCLC R/L 12 S32U - SCLC R/L 12 S40V - SCLC R/L 12

s s 16 12 11 150 11 9 -10° l l

s s s

l l

20 16 15 200 15 11 -8° 20 16 15 200 15 11 -8° 25 20 18 250 20 13 -7° 32 25 23 300 20 17 -6° 40 32 30 350 25 22 -10° 50 40 37 400 25 27 -8°

CC_ _ 0602_ _

CC_ _ 09T3_

CC_ _ 1204_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

Screw

Wrench

S - SCLC R/L

S.....06

CCMT 0602_ _ NFP

CCGW 0602_ _

BFTX02505N

1,1

TRX08

S16R.....09

CCMT 09T3_ _ NFP

CCGW 09T3_ _

BFTX0407N

3,0

TRX15

S20S.....09

CCMT 09T3_ _ NFP

CCGW 09T3_ _

BFTX0409N

3,4

TRX15

S.....12

CCMT 1204_ _ NFP

CCGW 1204_ _

BFTX0511N

5,0

TRX20

E14

l = Euro stock

q = Delivery p=

on request To be replaced by new item

Recommended Tightening Torque (N·m)

Boring Bars

For Positive CP _ _- Inserts ( a = 11°)

S/C…SCLP Type

Holders Tool holders (S type) with screw-lock system

Cat. No. S10K - SCLP R/L 08 S12M - SCLP R/L 08 S16R - SCLP R/L 09 S20S - SCLP R/L 09 S25T - SCLP R/L 12

S - SCLP R/L Steel shank

Stock

Dimensions (mm)

R L øDmin d h l 1 l 2 f g l l 12 10 9 125 12 6 -5° l l 16 12 11 150 15 8 -3° l 20 16 15 200 18 10 -3° l l 25 20 18 250 18 12,5 0 l l 28 25 22 300 17,4 14 -3°

CP_ T 0802_ _ CP_ T 0903_ _ CP_ T 1204_ _

Boring Bars for pos. Insert

C10Q - SCLP R/L 08 C12R - SCLP R/L 08 C16S - SCLP R/L 09

C - SCLP R/L Carbide shank

l q 12 10 9 180 15 6 -5° q q 16 12 11 200 15 8 -2°

CP_ T 0802_ _

l q 20 16 15 250 15 10 -2°

CP_ T 0903_ _

All figures show right hand tools.

Applicable Inserts

Spare Parts

Carbides, Cermets

CBN

Screw

S/C 10.....08

CPGT 0802_ _ NSD

CPMW 0802_ _

BFTX 0305 A

TRX 10

S/C 12.....08

CPGT 0802_ _ NSD

CPMW 0802_ _

BFTX 0305 A

TRX 10

S/C 16.....09

CPGT 0903_ _ NSD

CPMW 0903_ _

BFTX 0407 A

3,4

TRX 15

S 20.....09

CPGT 0903_ _ NSD

CPMW 0903_ _

BFTX 0407 A

3,4

TRX 15

S 25.....12

CPGT 1204_ _ NSD

BFTX 0509 A

5,0

TRX 20

Holder

Wrench

S/C-SCLP R/L

E15

Boring Bars

For Positive DC _ _- Inserts ( a = 7°)

B/D/S…SDUC Type B Type

B/D-SDUC

D Type

(Fig.1)

Insert (ex.)

(Fig.2)

Min. Bore Dia.

Copying

Oil hole

Spare Parts Holders Steel shank

Cat. No.

Boring Bars for pos. Insert

Anti-vibration B type Anti-vibration D type with oil hole

Stock Dimensions (mm) øDmin R L ød h l 1 f e

B10M - SDUC R/L 0702-13

l 13 10

9 150 7 2,5 -8°

D12M - SDUC R/L 0702-16 D16R - SDUC R/L 0702-20 D20S - SDUC R/L 11T3-25 D25S - SDUC R/L 11T3-32 D32T - SDUC R/L 11T3-40

l 16 12 11 150 9 3,5 -8°

l 20 16 15 200 11 4,0 -6°

l 25 20 18 250 13 4,5 -6°

l 32 25 22 250 17 7,0 -6°

l 40 32 30 300 22 8,0 -6°

Screw

Wrench

DC T 0702

BFTX02506N 1,5

TRX08

DC T 11T3

BFTX0409N 3,4

TRX15

Fig.

Insert (ex.)

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (S type) with screw-lock system

Cat. No.

Dimensions (mm)

R L øDmin d h l 1

S - SDUC R/L

Stock

S10K - SDUC R/L 07 S12M - SDUC R/L 07 S16R - SDUC R/L 07

l l

S20S - SDUC R/L 11 S25T - SDUC R/L 11 S32U - SDUC R/L 11

l l

l l l l

f e

13 10 9 125 7 2,5 -8° 16 12 11 150 9 3,5 -8° 20 16 15 200 11 4 -6° 25 20 18 250 13 4,5 -6° 32 25 22 300 17 7,5 -6° 40 32 30 350 22 11 -6°

DC_ _ 0702_ _

DC_ _ 11T3_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN, PCD

Screw

Wrench

S - SDUC R/L S - SDQC R/L

S10K.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S12M.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S16R.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S.....11

DCMT 11T3_ _ NFP

DCMT 11T3_ _ NSK

DCGW 11T3_ _

BFTX0409N

3,4

TRX15

E16

l = Euro stock

Recommended Tightening Torque (N·m)

Boring Bars

For Positive DC _ _- Inserts ( a = 7°)

B/D-SDQC

B Type

B/D/S…SDQC Type D Type

(Fig.1)

Insert (ex.)

(Fig.2)

Min. Bore Dia.

Copying

Oil hole

Spare Parts Holders Steel shank

Cat. No.

Anti-vibration D type with oil hole

B10M - SDQC R/L 0702-13

l 13 10

9 150 7 2,5 -8°

D12M - SDQC R/L 0702-16 D16R - SDQC R/L 0702-20 D20S - SDQC R/L 11T3-25 D25S - SDQC R/L 11T3-32 D32T - SDQC R/L 11T3-40

l 16 12 11 150 9 3,5 -8°

l 20 16 15 200 11 4,0 -6°

l 25 20 18 250 13 4,5 -6°

l 32 25 22 250 17 7,0 -6°

l 40

32 30 300 22 7,0 -10°

Screw

Wrench

DC T 0702

BFTX02506N 1,5

TRX08

DC T 11T3

BFTX0409N 3,4

TRX15

Fig.

Insert (ex.)

Boring Bars for pos. Insert

Anti-vibration B type

Stock Dimensions (mm) øDmin R L ød h l 1 f e

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (S type) with screw-lock system

Cat. No.

Dimensions (mm)

R L øDmin d h l 1

S10K - SDQC R/L-07 S12M - SDQC R/L-07 S16R - SDQC R/L-07

S - SDQC R/L

Stock

S20S - SDQC R/L-11 S25T - SDQC R/L-11

f e

13 10 9 125 7 2,5 -8° 16 12 11 150 9 3,5 -8° l l 20 16 15 200 11 4 -6° l l 25 20 18 250 13 4,5 -6° l l 32 25 22 300 17 7 -6° l l l l

DC_ _ 0702_ _

DC_ _ 11T3_ _

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN, PCD

Screw

Wrench

S - SDUC R/L S - SDQC R/L

S10K.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S12M.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S16R.....07

DCMT 0702_ _ NFP

DCMT 0702_ _ NSK

DCGW 0702_ _

BFTX02506N

1,5

TRX08

S.....11

DCMT 11T3_ _ NFP

DCMT 11T3_ _ NSK

DCGW 11T3_ _

BFTX0409N

3,4

TRX15

E17

Boring Bars

For Positive SP _ _- Inserts ( a = 11°)

S/C…SSKP Type Holders Tool holders (S type) with screw-lock system

Cat. No.

S12M - SSKP R/L 09 S16R - SSKP R/L 09 S20S - SSKP R/L 09 S25T - SSKP R/L 09

C12R - SSKP R/L 09 C16S - SSKP R/L 09

l 2

16 12 11 150 9 8 -6° 20 16 15 200 6,8 10 -4° l q 25 20 18 250 8,5 12,5 -2° l 28 25 22 300 5 14 0 l

l l

SP_ T 0903_ _

Boring Bars for pos. Insert

Steel shank

Dimensions (mm)

R L øDmin d h l 1

S - SSKP R/L

Stock

C - SSKP R/L

16 12 11 200 25 8 -6° 20 16 15 250 30 10 -4°

SP_ T 0903 _ _

Carbide shank

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts. SPGT figure shows left hand tool.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN

Screw

SPGT 0903_ _ L/R-SD

SPGW 0903_ _

BFTX 0307 A

Wrench

S/C-SSKP R/L S/C 12.....09 S/C 16.....09 S 20.....09

2,0

TRX 10

S 25.....09

E18

l = Euro stock q = Delivery on request

Recommended Tightening Torque (N·m)

Boring Bars

For Positive TC _ _- Inserts ( a = 7°)

S …STFC Type

Holders Tool holders (S type) with screw-lock system

Cat. No.

Dimensions (mm)

R L øDmin d h l 1

S - STFC R/L

Stock

S10K - STFC R/L 09

l l 13 10

S12M - STFC R/L 11 S16R - STFC R/L 11 S20S - STFC R/L 11

l l

S25T - STFC R/L 16 S32U - STFC R/L 16 S40V - STFC R/L 16

l q

l l l l

l q

l 2

9 125 - 10,5 -12° 16 12 11 150 10 9 -10° 20 16 15 200 12 11 -6° 25 20 18 250 14 13 -3° 32 25 23 300 18 17 -6° 40 32 30 350 20 22 -10° 50 40 37 400 25 27 -8°

TC_ _ 0902_ _

TC_ _ 1102_ _

TC_ _ 16T3_ _

Boring Bars for pos. Insert All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN, PCD

Screw

Wrench

S - STFC R/L

S.....09

TCMT 0902_ _ NFP

TCGW 0902_ _

BFTX02205N

0,5

TRX06

S.....11

TCMT 1102_ _ NFP

TCMT 1102_ _ NSK

TCGW 1102_ _

BFTX02506N

1,5

TRX08

S.....16

TCMT 16T3_ _ NFP

TCMT 16T3_ _ NSK

TCGW 16T3_ _

BFTX0409N

3,4

TRX15

E19

Boring Bars

For Positive TB / TP _ _- Inserts ( a = 5, 11°)

B/D/S/C…STUP (B) Type B/D-STUP

B Type

D Type

(Fig.1)

Insert (ex.)

(Fig.2)

Min. Bore Dia. Oil hole

Stop boring

Spare Parts Holders Steel shank

Cat. No. B08H - STUP R/L 0802-10 B10K - STUP R/L 1103-12 D12M - STUP R/L 1103-14 D16R - STUP R/L 1103-18 D20S - STUP R/L 1103-22 D25T - STUP R/L 1604-28 D32T - STUP R/L 1604-40

Boring Bars for pos. Insert

Anti-vibration B type Anti-vibration D type with oil hole

Stock øDmin R L l l 10 l l 12 l l 14 l l 18 l l 22 l l 28 l l 40

ød

8 10 12 16 20 25 32

Dimensions (mm)

7 100 5 9 125 6 11 150 7 15 200 9 18 250 11 22 300 14 30 300 20

13 -10° 15 -8° 17 -7° 18 -4° 18 -3° 18 -2° 13 -2°

Fig. 1.

Screw

Insert (ex.)

Wrench

TP T 0802

BFTX0204A

TP T 1103

BFTX0306A 2,0

BFTX0307A

0,5

TRX10

2,0

BFTX0410A 3,4

TP T 1604

TRX06

TRX15

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Holders Tool holders (S type) with screw-lock system

Cat. No.

Steel shank

C - STUP/B R/L Carbide shank

Applicable Inserts Holder

Carbides, Cermets

Dimensions (mm)

R L øDmin d h l 1

S - STUP/B R/L

Stock

S08H - STUB R/L 06-01 S08H - STUP R/L 08-02 S10K - STUP R/L 11-03 S12M - STUP R/L 11-03 S16R - STUP R/L 11-03 S20S - STUP R/L 16 S25T - STUP R/L 16

l l

C08M - STUB R/L 06 C08M - STUP R/L 08 C10Q - STUP R/L 11 C12R - STUP R/L 11 C16S - STUP R/L 11

l l

l 2

8 8 7 100 30 4 -12° 10 8 7 100 13 5 -10° 12 10 9 125 15 6 -8° 16 12 11 150 17 8 -6° 20 16 15 200 18 10 -2° 25 20 18 250 18 12,5 -3° 28 25 22 300 18 14 -2°

TB_T 0601_ _ TP_T 0802_ _

8 8 7 150 50 4 -12° 10 8 7 150 18 5 -10° l l 12 10 9 180 19 6 -8° l 16 12 11 200 25 8 -6° l q 20 16 15 250 30 10 -4°

TB_T 0601_ _ TP_T 0802_ _

l l l l l l l l l l l l

l l

TP_T 1103_ _ TP_T 1604_ _

TP_T 1103_ _

Spare Parts CBN, PCD

Screw

Wrench

S/C-STU_ R/L S/C 08.....06-01

TBGT 0601_ _L/R-W

BFTX 0204 A

0,5

TRX 06

S/C 08.....08-02

TPGT 0802_ _L/R-W

TPMW 0802_ _

BFTX 0204 A

0,5

TRX 06

S/C 10.....11-03

TPGT 1103_ _L/R-W

TPGW 1103_ _

BFTX 0306 A

2,0

TRX 10

S/C 12/16.....11-03 TPGT 1103_ _L/R-W

TPGW 1103_ _

BFTX 0307 A

2,0

TRX 10

S 20/25.....16

TPGW 1604_ _

BFTX 0410 A

3,4

TRX 15

E20

TPGT 1604_ _L/R-W

l = Euro stock q = Delivery on request

Recommended Tightening Torque (N·m)

Boring Bars

For Positive VB _ _- Inserts ( a = 5°)

D…SVUB / SVZB Type

Fig.1

Fig.2

Anti-vibration D type with oil hole

D min

Oil hole

D-SVUB

Insert (ex.)

Copying

Spare Parts Holders

Above figures show right hand tools.

Cat. No.

R L

øDmin

Dimensions (mm)

ød h

l 22 16 15 200 13 5 -7°

l 27 20 18 250 15 5 -5°

l 35 25 23 300 20,5 9 -7,5°

l 40 32 30 300 22 9 -7,5°

Fig. 1. 2.

Insert (ex.) VB VB

1103 1604

Clamp screw

Shim

–

Screw Wrench Wrench BFTX02506 TRX08

BFTX03508 TRX10 2,0 VP32B BH03504 SVP32

– LH020

Boring Bars for pos. Insert

D16R - SVUB R/L 1103-22 D20S - SVUB R/L 1103-27 D25T - SVUB R/L 1604-35 D32T - SVUB R/L 1604-40

Stock

Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Fig.1

Fig.2

Anti-vibration D type with oil hole

Oil hole

D-SVZB

Insert (ex.)

Copying

Spare Parts Holders Cat. No. D16R - SVZB R/L 1103-22 D20S - SVZB R/L 1103-27 D25T - SVZB R/L 1604-35 D32T - SVZB R/L 1604-40

Above figures show right hand tools.

Stock

R L

øDmin

Dimensions (mm)

ød h

l 22 16 15 200 13 5 -7

l 27 20 18 250 15 5 -5

l 35 25 23 300 20,5 9 -7,5

l 40 32 30 300 22 9 -7,5

Fig. 1. 2.

Insert (ex.) VB VB

1103 1604

Clamp screw

Shim

–

Screw Wrench Wrench BFTX02506 TRX08

BFTX03508 TRX10 2,0 VP32B BH03504 SVP32

– LH020

E21

Boring Bars

For Positive VB _ _- Inserts ( a = 5°)

S…SVQB / SVUB, SVZB Type Holders Tool holders (S type) with screw-lock system

Stock

Cat. No.

R L øDmin d h l 1

S - SVQB R/L

Boring Bars for pos. Insert

S - SVUB R/L

S - SVZB R/L

Dimensions (mm) f

22 16 15 200 13 -6,5° 27 20 18 250 15 -6,5°

VB_ _ 1102_ _

35 25 23 300 20,5 -6,5° 40 32 30 350 22 -6,5° q q 50 40 37 400 27 -6,5°

VB_ _ 1604_ _

22 16 15 200 13 -7,5° 27 20 18 250 15 -7,5°

VB_ _ 1102_ _

35 25 23 300 20,5 -7,5° 40 32 30 350 22 -7,5° q q 50 40 37 400 27 -7,5°

VB_ _ 1604_ _

S16R - SVQB R/L 11 S20S - SVQB R/L 11

l l

S25T - SVQB R/L 16 S32U - SVQB R/L 16 S40V - SVQB R/L 16

l l

S16R - SVUB R/L 11 S20S - SVUB R/L 11

l l

S25T - SVUB R/L 16 S32U - SVUB R/L 16 S40V - SVUB R/L 16

l l

S16R - SVZB R/L 11 S20S - SVZB R/L 11

l l

S25T - SVZB R/L 16 S32U - SVZB R/L 16 S40V - SVZB R/L 16

l l

22 16 15 200 13 -7,5° 5 27 20 18 250 15 -7,5° 5

VB_ _ 1102_ _

35 25 23 300 20,5 -7,5° 9 40 32 30 350 22 -7,5° 9 q 50 40 37 400 27 -7,5° 10

VB_ _ 1604_ _

l l

All figures show right hand tools.

Applicable Inserts Holder

Spare Parts

Carbides, Cermets

CBN

Clamp bolt

S16R

VBMT 1102_ _ NFP

VBMT 1102_ _ NSK

S20S

VBMT 1102_ _ NFP

VBMT 1102_ _ NSK

S25T

VBMT 1604_ _ NFP

VBMT 1604_ _ NSK

VBGW 1604_ _

S32U

VBMT 1604_ _ NFP

VBMT 1604_ _ NSK

VBGW 1604_ _

S40V

VBMT 1604_ _ NFP

VBMT 1604_ _ NSK

VBGW 1604_ _

E22

l = Euro stock q = Delivery on request

Shim

Screw

- BFTX02506N BFTX02506N 1,5 - BFTX02506N

Wrench

TRX08

- BFTX03508 TRX10 BFTX03508 VP32B BH03504 SVP32 BFTX03508 TRX10 2,0 VP40B BH03504 SVP32 BFTX03508 TRX10

LH020 LH020

Recommended Tightening Torque (N·m)

Boring Bars

For Positive WB _ _- Inserts ( a = 5°)

S/C…SWUB Type

Holders Tool holders (S type) with screw-lock system

Cat. No.

Dimensions (mm)

R L øDmin d h l 1

S - SWUB R/L

Stock

l 2

S08H - SWUB R/L 06-01 l l 5,5 8 7 100 18 3 -12°

WBGT 0601_ _

5,5 8 7 125 30 3 -12°

WBGT 0601_ _

Steel shank

Boring Bars for pos. Insert

C - SWUB R/L

C08K - SWUB R/L 06

l l

Carbide shank

All figures show right hand tools. Remarks: Right handed tool holders are applicable with left handed or neutral inserts. Left handed tool holders are applicable with right handed or neutral inserts.

Applicable Inserts

Spare Parts

Carbides, Cermets

CBN

S/C 08.....R 06

WBGT 0601_ _ LW

BFTX 0203 N

0,5

TRX 06

S/C 08.....L 06

WBGT 0601_ _ RW

BFTX 0203 N

0,5

TRX 06

Holder

Screw

Wrench

S/C-SWUBR/L

E23

Solid Carbide Boring Bars

BXBR Type

Characteristics Economical, two-cornered insert. Maximum boring depth 5D (5 times the shank diameter) Usable at any desired overhang. Shank size = min. bore diameter for easy selection. (Available from ø 2 mm to ø 5 mm in 0,5 mm increments.) l KBMX Type cutting edge used, no breaker versions also available in stock. l l l l

Small Hole Finishing

BXBR Stop boring

DCON

10°

DMIN

20°

CDX

Boring Bars

Solid Carbide Bar

Figure shows tool with breaker.

No Breaker

With Breaker

Cat. No.

Stock

ACZ150 AC530U

BXBR 02005 R 02020 R BXBR 02505 R 02520 R BXBR 03005 R 03020 R BXBR 03505 R 03520 R BXBR 04005 R 04020 R BXBR 04505 R 04520 R BXBR 05005 R 05020 R BXBR 02005 R-NB 02020 R-NB BXBR 02505 R-NB 02520 R-NB BXBR 03005 R-NB 03020 R-NB BXBR 03505 R-NB 03520 R-NB BXBR 04005 R-NB 04020 R-NB BXBR 04505 R-NB 04520 R-NB BXBR 05005 R-NB 05020 R-NB

m m m m m m m m m m m m m m m r r m m m r m m m m m m m

DMIN 2,0 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0 2,0 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0

DCON 2,0 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0 2,0 2,0 2,5 2,5 3,0 3,0 3,5 3,5 4,0 4,0 4,5 4,5 5,0 5,0

H 1,8 1,8 2,2 2,2 2,7 2,7 3,1 3,1 3,6 3,6 4,1 4,1 4,5 4,5 1,8 1,8 2,2 2,2 2,7 2,7 3,1 3,1 3,6 3,6 4,1 4,1 4,5 4,5

LF 50 50 50 50 50 50 60 60 60 60 70 70 70 70 50 50 50 50 50 50 60 60 60 60 70 70 70 70

Dimensions (mm) WF LH 0,80 6,0 0,80 6,0 1,05 7,5 1,05 7,5 1,30 9,0 1,30 9,0 1,55 10,5 1,55 10,5 1,80 12,0 1,80 12,0 2,05 13,5 2,05 13,5 2,30 15,0 2,30 15,0 0,80 6,0 0,80 6,0 1,05 7,5 1,05 7,5 1,30 9,0 1,30 9,0 1,55 10,5 1,55 10,5 1,80 12,0 1,80 12,0 2,05 13,5 2,05 13,5 2,30 15,0 2,30 15,0

Adaptor Sleeve (Optional)

15 100

E1 0,20 0,20 0,20 0,20 0,25 0,25 0,25 0,25 0,35 0,35 0,35 0,35 0,40 0,40 0,20 0,20 0,20 0,20 0,25 0,25 0,25 0,25 0,35 0,35 0,35 0,35 0,40 0,40

RE 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20 0,05 0,20

Applicable Sleeve HBX 2016 HBX 2016 HBX 2516 HBX 2516 HBX 3016 HBX 3016 HBX 3516 HBX 3516 HBX 4016 HBX 4016 HBX 4516 HBX 4516 HBX 5016 HBX 5016 HBX 2016 HBX 2016 HBX 2516 HBX 2516 HBX 3016 HBX 3016 HBX 3516 HBX 3516 HBX 4016 HBX 4016 HBX 4516 HBX 4516 HBX 5016 HBX 5016

Spare Parts (For sleeve) ø16

DCB

CDX 10,0 10,0 12,5 12,5 15,0 15,0 17,5 17,5 20,0 20,0 22,5 22,5 25,0 25,0 10,0 10,0 12,5 12,5 15,0 15,0 17,5 17,5 20,0 20,0 22,5 22,5 25,0 25,0

Cat. No. HBX 2016 HBX 2516 HBX 3016 HBX 3516 HBX 4016 HBX 4516 HBX 5016

Stock m m m m m m m

DCB (mm)

2,0 2,5 3,0 3,5 4,0 4,5 5,0

Applicable Bar BXBR 020 BXBR 025 BXBR 030 BXBR 035 BXBR 040 BXBR 045 BXBR 050

R(-NB) R(-NB) R(-NB) R(-NB) R(-NB) R(-NB) R(-NB)

Screw

BFTX 0409 N

3,4

Setting Screw

Wrench

BT 06035 T

TRD 15

* BXBR bars can be used with HBB type sleeves. Commercially available sleeves may also be used.

E24

= Japan stock

Recommended Tightening Torque (N·m)

Grooving & Parting-Off Threading Holders F1–F56

F 2–15 F16–17 F18–19 F20–21 F22–23 F24–25 F26-27 F28–30 F31 F32–35

ISO-PSC Polygon Modular Grooving System Holders ISO-PSC Polygon Modular Grooving System Inserts ”SumiTurn B-Groove” Holders ”SumiTurn B-Groove” Inserts ”SumiTurn B-Groove” Inserts ”SumiTurn B-Groove” Inserts

PSC..................................................................................... GCM.................................................................................... GWC / GWCS ..................................................................... PSC /GWCI /TGA-BF.......................................................... TGA R/L (E)......................................................................... TGA R/L R, TGA R/L T.......................................................

F36/F38 F37/F39 F40 F41 F42 F43

Parting-Off Mini Holders

SCT .................................................................................... F44

F45 F46 F47 F48-49 F50

Sumi-Grip ”Sumi-Grip Jr.” Steel Type Sumi-Grip Jr. Inserts ”Sumi-Grip” Carbide Blade Type Sumi-Grip Inserts

............................................................................................ STFH / STFS R/L ............................................................. WCF (NTL).......................................................................... WCFH / WCFS R/L.............................................................. WCF (NTL)..........................................................................

Threading Tools Selection Guide Cutting Conditions

............................................................................................ F51–52 ............................................................................................ F53

External Threading Holders Internal Threading Holders

Grooving, PartingOff & Threading

External Multi Purpose Grooving/Internal Coolant External Deep Grooving and Cut-Off External Deep Grooving and Cut-Off/Internal Coolant Internal Grooving Necking Face Grooving

GND .. ................................................................................. GNDM / GNDL ................................................................... GNDS ................................................................................ GNDM / GNDMS .................................................................. New GNDM JE............................................................................ GNDL / GNDLS .................................................................. New GNDL JE............................................................................. GNDI / GNDIS..................................................................... GNDN.................................................................................. GNDF / GNDFS...................................................................

GND Type Grooving Tools Selection Guide External Grooving, (Small Tools) (Shallow Grooves)

LTER / STER ...................................................................... F54 STIR.................................................................................... F55

Grooving Tool Holders

GND Type

Characteristics

Wide range of application processes Applicable for grooving, turning, copying, facing, boring and cut-off. Achieving stable tool life An array of chipbreakers improves the efficiency in chip control in various applications and prevents unexpected damages caused by chip blockade. Achieving smooth cutting and high efficiency machining Holders utilizing one-piece body construction made of special steel, reduce vibration by 30 % during machining as compared to conventional types. Achieving high precision grooving widths with moulded inserts Grooving insert width tolerance of ±0,03 mm over the entire range

Cutting Performance Eliminates Vibration

Ensures both, high rigidity and good chip evacuation Internal

Reduces vibration up to 30 % compared to conventional grades thanks to its high-rigidity design.

Wide pocket improves chip evacuation

Grooving & Parting-Off

Special die steel

Special steel Single-piece construction  Oil hole Improved chip evacuation  Oil hole Coolant is directed onto rake face of cutting edge

Low Vibration

Strong Vibration

Single-piece construction

GND Type Work Material: Holder: Insert: Cutting Conditions:

Conventional Tool

15CrMo5 GNDL R2525M 220 GCM N2002 GG vc = 100 m/min, f = 0,10 mm/rev, ap = 20 mm, wet

Stable, Reduced Vibration

Unstable Vibration

GND Type

Comp. A

Work Material: Holder: Insert: Cutting Conditions:

Large Vibration

Comp. B

15CrMo5 GNDI R2532 T306 GCM N3002 GG vc = 100 m/min, f = 0,05 mm/rev, ap = 3,0 mm, wet

Application Examples Substantially improved machining efficiency! High rigidity holder enables high load machining at high feed rate.

Breakage

f = 0,30 mm/rev

Improved efficiency by over 300 %

Machining Efficiency

Work Material: Holder: Insert: Cutting Conditions:

Reduction of chattering prevents unexpected breakage. Normal Wear

GND Type Compet. Product

Stable and long tool life ensures reliable functionality even on automatic production lines!

42CrMo4 GNDL R2525M 320 GCM N3002 GG (AC530U) vc = 130 m/min, f = 0,30 mm/rev, wet

GND Type Work Material: Holder: Insert: Cutting Conditions:

Competitor

C53 GNDM L2525M 618 GCM N6030 RG (AC530U) vc = 130 m/min, f = 0,30 mm/rev, wet

Grooving Tool Holders

GND Type

New Internal Coolant Grooving Tool Holder GNDM-JE Type / GNDL-JE Type

Newly developed 2-hole coolant design optimizes cooling of the insert and improves chip removal, extending tool life and allowing for improved speeds and feeds in production. Grooving width range from 2,0 to 6,0 mm. Achieves both high efficiency in high speed machining and extension of tool life due to internal coolant supply to the cutting edge. Improves chip control by applying direct coolant from cutting edge side.

Wear Resistance Flank Wear Width (mm)

0,25 Conventional

0,20

Upper coolant hole improves chip control.

GNDM-JE

0,15 0,10

7 x Tool Life

0,05 0

Number of processing grooves (pieces)

Lower coolant hole improves wear resistance.

Grooving & Parting-Off

Chip Control

Coolant Pressure: 7 MPA Work Material: Holder: Insert: Cutting Conditions:

Coolant Pressure: 1 MPA

External Coolant

Ti-6Al-4V GNDM R2525K 312JE GCM N3002 GG (AC530U) vc = 60 m/min, f = 0,1 mm/rev, ap = 5,0 mm, wet

CF Type Chipbreaker for Cut-Off Lead angle of 10°/15° for improved sharpness in cut-off machining. Asymmetrical chipbreaker design provides excellent chip control even in difficult to machine conditions.

New

10°/15°

GCMN20003 CF 10 Work Material: Holder: Insert: Cutting Conditions:

GCMN20003 CF 15

Competitor

St42-3 GNDM R2525M 220 GCM N3002 CF-10,15 (AC1030U) n = 2000 min-1, f = 0,08 mm/rev, wet

Grooving Tool Holders

GND Type

Inserts - Chipbreaker Series Achieving stability and longer tool life. A variety of chipbreakers ensures outstanding chip control performance in many different types of applications. Grooving / Turning

Grooving / Cut-Off

Cut-Off

Low Cutting ForceType

Necking

Non Ferrous Metals

General Type

Low Feed Type

General Type

Low Feed Type

CF New

Cross Section of Cutting Edge

0,10

Front Cutting Edge Angle 5°

Front Cutting Edge Angle 10°/15°

0,05

0,10

0,05

15°

20°

Cut-Off Type

Profiling

25°

30°

25°

20°

Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

Grade

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

Grade

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

1,25 3,0 6,0

Grade

1,5 4,0 7,0

2,0 5,0 8,0

Grade

Grooving & Parting-Off

AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC1030U T2500A *AC1030U T2500A AC1030U T2500A AC1030U T2500A *AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A H10 H10 H10 H10 H10 H10 H10 H10 H10 H10

* Only use with GNDIS

Stock

Recommended Cutting Conditions Work Material Grade Cutting Speed (m/min)

Carbon Steel / Alloy Steel

Stainless Steel

Cast Iron

Exotic Alloy

AC830P AC520U AC530U T2500A AC830P AC520U AC530U AC425K AC520U AC530U AC1030U AC520U AC530U AC1030U 80–200 80–200 50–200 50–200 70–150 70–150 50–150 80–200 60–200 50–200 50–200 20–80

20–60

H10

20–60 150–300

Please see cutting data page F14

Excellent Chip Control Grooving

Turning

GND Type

(GG Type Chipbreaker) Work Material: Holder: Insert: Cutting Conditions:

Conventional Tool

15CrMo5 GNDL R2525M 320 GCM N3002 GG vc=100 m/min, f=0,15 mm/rev, ap=12,0 mm, wet

Cut-Off

GND Type

Work Material: Holder: Insert: Cutting Conditions:

Conventional Tool

15CrMo5 GNDM R2525M 312 GCM N3002 ML vc=100 m/min, f=0,10 mm/rev, ap=0,5 mm, wet

Profiling

(CG Type Chipbreaker) Work Material: Holder: Insert: Cutting Conditions:

GND Type

(ML Type Chipbreaker)

Conventional Tool

X5CrMo17122 (Ø 30 mm) GNDL R2525M 220 GCM R2002 CG 05 vc = 100 m/min, f = 0,15 mm/rev, wet

GND Type

(RG Type Chipbreaker) Work Material: Holder: Insert: Cutting Conditions:

Conventional Tool

15CrMo5 GNDM R2525M 312 GCM N3015 RG vc=100 m/min, f=0,15 mm/rev, ap=0,1 mm, wet

Grooving Tool Holders

GND Type Chipbreaker Selection 1st Recommendation

Grooving / Turning

Grooving

General Feed

Improved Chip Control

General Feed

Improved Chip Control

Chipping Prevention

Good Chip Control

Low Feed

2nd Recommendation

Cut-Off General Feed

Chipping Prevention

Prevent Nip Formation

Good Chip Control

General Feed

Good Chip Control

Feed Direction Front Cutting Edge Angle 5°

Chipping Prevention

Prevent Nip Formation

Chipping Prevention

Reduce Good Chip Control Chattering

Chipping Prevention

New

Low Cutting Force

Grooving & Parting-Off

Low Cutting Force

Chipping Prevention

General Feed

Reduce Good Chip Control Chattering

Improved Chip Control

Feed Direction Front Cutting Edge Angle 10°/15°

Necking / Radius Grooving

Recommendation

Profiling / Radius Grooving Outside Diameter

1st Recommendation

2nd Recommendation

General Feed

For Non Ferrous Metals

Internal Profiling

General Feed

w = 2 mm

Grade Selection 1st Recommendation

Steel

Stainless Steel

AC530U/AC1030U Insufficient Wear Resistance

Importance of Surface Finish

2nd Recommendation

AC425K AC520U

Insufficient Wear Resistance

Chipping Countermeasures

AC520U AC520U

Insufficient Wear Resistance

Insufficient Wear Resistance Chipping Countermeasures

Chipping Countermeasures

AC830P T2500A AC830P Uncoated Cermet

Non Ferrous Metals

H10

Uncoated Carbide

Chipping Countermeasures

Insufficient Wear Resistance

AC520U Chipping Countermeasures

Exotic Alloy

AC530U/ AC1030U Chipping Countermeasures

Chipping Countermeasures

Cast Iron

Chipping Countermeasures Insufficient Wear Resistance

AC530U/ AC1030U

Insufficient Wear Resistance

AC530U/ AC1030U

Grooving Tool Holders

GND Type

For External Machining (Straight Type) Turning / Profiling GNDM

(Small Tools)

Straight Type Shank Size Height x Width 16 mm x 16 mm

GNDS

GNDM

GNDM JE

Straight Type

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm 32 mm x 25 mm 32 mm x 32 mm

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

F16

F18

Grooving Width (mm)

1,25 3,0 6,0

(Shallow Grooves)

1,5 4,0 7,0

F20

Grooving Width (mm)

2,0 5,0 8,0

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

GNDL

ew GNDL JE N

Straight Type

Shank Size Height x Width 10 mm x 10 mm 12 mm x 12 mm 16 mm x 16 mm

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm 32 mm x 25 mm 32 mm x 32 mm

Shank Size Height x Width 20mm x 20mm 25mm x 25mm

GNDL

F22

Grooving Width (mm)

1,25 3,0 6,0

Grooving / Cut-Off

New

1,5 4,0 7,0

F16

Grooving Width (mm)

2,0 5,0 8,0

1,25 3,0 6,0

(Small Tools)

1,5 4,0 7,0

F24

Grooving Width (mm)

2,0 5,0 8,0

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

F26

Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Small Tools

Grooving & Parting-Off

Type

Series for External Machining (Straight Type) Shank Cutting Width (mm) Size Series Height Width 1,251,5 2 3 4 5 6 7 8 1,25 1,5 GNDL 10 10 2 GNDL

12 12

16 16

1,25 1,5

1,25 1,25 1,5 1,5

1,251,5 1,251,5

20 20

2 2

2 2 2 2 2

3 3

3 3 3 3 3

Straight Type

25 25

3 3

32 25* 32 32

Stock

4 4 4 4 4

4 4

5 5 5 5 5

6 6 6 6 6

5 6 5 6

7 8 7 8

GNDL GNDL GNDL GNDL GNDM GNDL GNDM GNDM GNDL GNDM GNDL GNDM GNDL GNDS GNDM GNDM-JE GNDL GNDL-JE GNDS GNDM GNDM-JE GNDL GNDL-JE GNDS GNDM GNDM-JE GNDL GNDL-JE GNDS GNDM GNDM-JE GNDL GNDL-JE GNDM GNDL GNDM GNDL GNDM GNDL GNDM GNDL GNDM GNDL

* Make to order item (32x25mm)

Max. Grooving Depth (mm) 5

10 10 10

8 10

12 12,5 12,5

30 Page MG

Applicable Chipbreaker

ML GG GL GF CG CF RG RN GA

→ F16

12,5 12

→ F16

16 16 → F20

→ F24 → F18 → F20

10 10

Ref.

→ F16

→ F22

20 20 12 12

→ F22

20 20 18 18

→ F24 → F26 → F18 → F20

→ F22

25 25

18 18 18

→ F24 → F26 → F18 → F20

18 18

→ F24 → F26 → F18 → F20

25 20 25 25 25

→ F22 → F24 → F26 → F20 → F24 → F20 → F24 → F20 → F24 → F20 → F24 → F20 → F24

1st Recommendation

2nd Recommendation

Grooving Tool Holders

GND Type For External Machining (L Type) Turning / Profiling

Grooving / Cut-Off

GNDMS

GNDLS

L Type

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

F20

F24

Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

Grooving Width (mm)

2,0 5,0 8,0

1,25 3,0 6,0

Chipbreaker MG ML GG GL GF CG CF RG RN GA

1,5 4,0 7,0

2,0 5,0 8,0

Chipbreaker MG ML GG GL GF CG CF RG RN GA

Type

Series for External Machining (L Type) Shank Cutting Width (mm) Size Height Width 1,251,5 2 3 4 5 6 7 8 2

20 20

L Type

25 25

3 3

4 4

5 6 5 6

Max. Grooving Depth (mm) 5

GNDLS GNDMS GNDLS GNDMS GNDMS GNDLS GNDMS GNDLS GNDMS GNDLS GNDMS GNDLS

→ F24 → F20 → F24 → F20 → F20

12 12

Applicable Chipbreaker Ref. New Page 30 MG ML GG GL GF CG CF RG RN GA

Stock

→ F24 → F20 → F24 → F20

Grooving & Parting-Off

3 3

Series

→ F24 → F20 → F24

1st Recommendation

2nd Recommendation

Cassettes for Radial Machining Grooving New

GNDCM Cassette

Applicable Holder SumiPolygon PSC 00 (Straight) PSC 90 (L Type)

F36 Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

2,0 5,0 8,0

Chipbreaker MG ML GG GL GF CG CF RG RN GA

Cassette

Type

Radial Grooving Cassettes Appli- Cutting Width (mm) cable Holders 1.251.5 2 3 4 5 6 7 8

GND00

GND90 Stock

5 6

Series

GNDCM GNDCM GNDCM GNDCM

Max. Grooving Depth (mm) 5

12 12

18 18

Ref.

Applicable Chipbreaker

30 Page MG ML GG

New

GL GF CG CF RG RN GA

→ F36

1st Recommendation

2nd Recommendation

Grooving Tool Holders

GND Type

For Face Machining Grooving / Turning / Profiling GNDF

GNDFS

Straight Type

L Type

Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

Shank Size Height x Width 25 mm x 25 mm 32 mm x 32 mm

F32

F34

Grooving Width (mm)

Chipbreaker MG ML GG GL GF CG CF RG RN GA

Straight Type L Type

Grooving & Parting-Off

Type

Series for Face Machining Shank Cutting Width (mm) Size Height Width 3 4 5 6 7 8 3 3 3 3 3 3 3 4 4 4 4 4 20 20 4 25 25 4 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 20 20 6 8 25 25 8 8 8 8 Stock

Series

Max. Grooving Depth (mm) 5

GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDF GNDFS GNDFS GNDFS GNDFS GNDFS GNDFS GNDFS GNDFS GNDFS GNDFS GNDFS GNDFS Make to order item

12 12

Bore (mm)

100 150 200 250 300 1.000

Ref. Page

Applicable Chipbreaker

MG ML GG GL GF CG CF RG RN GA

ø35 ø45

18 18 18 18 18 18

ø40 ø55 ø50 ø70 ø65

→ F32 → F28

ø100

ø90

ø150 ø140

ø200

ø180

23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 20 20 20 20 20 20 20 20 20 20

ø300

ø40 ø55 ø50 ø70 ø65 ø90 ø85

→ F32 → F28

ø130

ø125

ø200 ø180

ø300 ø280 ø1.000

ø50 ø70 ø65 ø90 ø85

ø130

ø125

ø200 ø180

ø300

→ F32 → F28

ø280 ø1.000 ø50 ø75 ø70

ø110

ø100

→ F32 → →

ø200 ø180

ø300

F28

ø280 ø1.000 ø70 ø100 ø100

ø200 ø180

ø300

→ F34 →

ø280 ø1.000

F30

ø450~ ø70 ø100 ø100

ø200 ø180

→ F34 → F30 ø280 ø1.000 ø300

ø450~

1st Recommendation

2nd Recommendation

Grooving Tool Holders

GND Type Cassettes for Face Machining Face Grooving / Turning / Profiling New

GNDCF Cassette

Applicable Holder SumiPolygon PSC 00 (Straight) PSC 90 (L Type)

F38 Grooving Width (mm)

1,25 3,0 6,0

1,5 4,0 7,0

Chipbreaker

2,0 5,0 8,0

MG ML GG GL GF CG CF RG RN GA

Cutting Width (mm) 3 3 3 3 3 3

4 4 4 4 4 4

Series

Max. Grooving Depth (mm) 5

Stock

GNDCF R/L

5 5 5 5 5

6 6 6 6 6 Make to order item

15 15 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Bore (mm) 50

100 150 200 250 300 1.000

Ref. Page

Applicable Chipbreaker

MG ML GG GL GF CG CF RG RN GA

ø40 ø55 ø50 ø75 ø65

ø100

ø90

→

ø150 ø140

ø200

ø40 ø55

Grooving & Parting-Off

Straight Type

Type

Face Grooving Cassettes

ø50 ø70 ø65 ø90 ø85

ø130 ø125

ø200 ø180

ø300

→ F38

ø50 ø70 ø65 ø90 ø85

ø130

ø125

ø200 ø180

ø300

ø50 ø75 ø70 ø100

ø110 ø200 ø180

ø300 ø280 ø1.000

1st Recommendation

2nd Recommendation

Grooving Tool Holders

GND Type

For Necking GNDN

Straight Type Shank Size Height x Width 20 mm x 20 mm 25 mm x 25 mm

F31 Grooving Width (mm)

Chipbreaker MG ML GG GL GF CG CF RG RN GA

Shank Cutting Width (mm) Size 2 3 4 5 6 2 3 20 20 4 25 25 5 6

Max. Grooving Depth (mm)

Series

2,0 2,5 3,0 3,5 4,0

GNDN

25 Min. Bore 45°

Straight Type Type

Series for Necking

Max. Groov. Depth

ø20 ø20

Min. Bore (mm)

Ref. Page

ø30 ø30 ø30

→ F31 →

Applicable Chipbreaker

MG ML GG GL GF CG CF RG RN GA

Grooving & Parting-Off

Stock

Tips for Necking Recommended Chipbreaker: RN

Notes for Undercutting

DMIN

Distance between Workpiece and Necking

AP APMX2

Edge Width CW (mm)

Depth of Necking Distance between Workpiece APMX (mm) and Necking APMX2 (mm)

2,0

1,50

0,64

3,0

2,00

0,79

4,0

3,00

1,29

5,0

3,50

1,44

6,0

4,00

1,59

APMX2

The recommended cutting conditions for necking are the same as grooving with RN type chipbreaker and edge width. To prevent interference with the work material, do not use the holder for less than the minimum cutting diameter (DMIN) as specified for GNGN type holders.

Chip Shape

Work Material: Holder: Insert: Cutting Conditions:

F10

34CrMo4 GNDN R2020K 325-020 GCM N3015 RN vc = 100m/min, f = 0,1mm/rev Depth of Necking = 1,0mm, wet

Grooving Tool Holders

GND Type For Internal Machining (≥ Ø 14 mm ~ )

For Internal Machining (≥ Ø 32 mm ~ )

Grooving / Turning / Copying

GNDIS

GNDI

Straight Type

Ø 12 mm Ø 16 mm Ø 20 mm

Ø 25 mm Ø 32 mm Ø 40 mm

F30

F28

Grooving Width (mm)

Chipbreaker

MG ML GG GL GF CG CF RG RN GA

Shank Cutting Width (mm) Size ØDs(mm)

Series

Max. Grooving Depth (mm)

Min. Bore (mm)

Ref. Page

Applicable Chipbreaker

Grooving & Parting-Off

Straight Type

Type

Series for Internal Machining (≥ Ø 14 mm ~ )

→ F30

Stock

GNDIS type: use smaller GXM type inserts

1st Recommendation

Straight Type Type

Series for Internal Machining (≥ Ø 32 mm ~ ) Shank Cutting Width (mm) Size ØDs(mm)

Series

Max. Grooving Depth (mm)

Min. Bore (mm)

Ref. Page

Applicable Chipbreaker

MGML GG GL GF CG CF RG RN GA

→ F28

Stock

1st Recommendation

2nd Recommendation

F11

Grooving Tool Holders

GND Type

Key Points for Face Machining Precautions for Groove Expansion

Holder Selection

Recommended Chipbreaker: MG, ML, GG, GL, GF

Min. Bore

Max. Diameter

1 2 3 4 5

Min. Diameter

Select a holder so that the outer diameter of the first groove to be machined comes within the range of maximum and minimum grooving diameter of the holder.

If the first groove meets the range of the effective grooving diameter during groove expansion, the grooving diameter will not be limited for the second and later passes.

Precautions for Turning

Recommended Chipbreaker:

MG, ML

Considering the rigidity of the holder, we recommend machining from the outside to the inside. Outer Side

Not Recommended: Inner Side

Inner Side

Feed Dir. Cutting Point

Grooving & Parting-Off

Outer Side

Principal Force

If machining is performed toward the outside, the wall thickness remaining on the principal force side will become thinner, which reduces the rigidity of the holder.

Principal Force

- If the first groove meets the range of the effective grooving diameter in face turning, the grooving diameter will not be limited for the second and later passes. - Select the chipbreaker of the lower limit side of the recommended cutting conditions and straight chips before evacuation. (In face grooving, broken chips easily get stuck in grooves, which causes problems.) - When breaking chips, step feed is required.

Key Points for Internal Machining Recommended Chipbreaker: ML, GL Precautions for Internal Machining If the prepared hole diameter is small, use an ML or GL low-feed chipbreaker, each of which reduces chip curl diameter, to ensure adequate chip evacuation.

GCMN 3004 MG

GCMN 3002 ML Work Material: Holder: Insert: Cutting Conditions:

Internal Machining

F12

GCMN 3002 GG

GCMN 3002 GL

15CrMo5 (Ø 25 mm) GNDI R2532 T306 GCM N300 vc=100 m/min, f=0,10 mm/rev, ap=3,0 mm, wet

External Machining

GCMN 3002 GG

Chip shapes differ between internal and external machining even under the same cutting conditions.

Work Material: Holder: Insert: Cutting Conditions:

15CrMo5 GNDL R2525M 320 GCM N3002 GG vc=100 m/min, f=0,10 mm/rev, ap=5 mm, wet

Grooving Tool Holders

GND Type Notes on how to Attach Inserts 1 2 3 4 5

Remove any foreign particles or oil from the insert seat before attaching the insert. Ensure the seat location is clean and free of damage. Slide the insert level over its seat. Push the insert with its opposite end (the holder side) firmly against the insert stop end. The recommended tightening torque is 5 N.m. Tightening above the recommended torque may damage the insert or the holder which could cause injury and other accidents. 3

Attach insert on the seat flat.

Push insert fully into place. Torque: 5 N.m Slide horizontally

Insert stop end

Notes on how to Apply Holders 1 2 3 4 5

Attach at right angle to workpiece.

Set with short overhang

Grooving & Parting-Off

Remove any foreign particles or oil from the tool post before attaching the holder. Ensure the seat location is clean and free of damage. Attach the holder so that the insert is perpendicular to the workpiece. Set holder with shortest possible overhang. When grooving or turning, adjust the center height of the cutting edge to as close ±0 mm as possible. (Within ±0,1 mm is recommended) Incorrect center height adjustment may cause chattering. (In cut-off applications, adjust the center height of the cutting edge to a value from 0,0 to +0,2 mm). A lower center height will result in larger nip at the center. Center height adjustment in cut-off applications

Center height: 0 to ±0,2 mm Overhang Work Piece

Notes on Setting Coolant Supply Nozzle

Set the coolant supply nozzle so that coolant can be supplied from the top of the upper clamp unit.

Maximum Depth of Cut

Maximum depth of cut when pulling up with RG chipbreaker Work Piece

Grooving Max. Depth of Cut Width (mm) (mm)

3,0

0,15

4,0

0,20

5,0

0,25

6,0

0,30

7,0

0,35

8,0

0,40

F13

Grooving Tool Holders

GND Type

Chipbreaker Selection Guide Groov. Width (mm)

ML GG GL GF CG CF RN GA

Turning

0,1

0,2

0,3

0,4

0,5

0,6

0,1

0,2

0,3

0,4

0,5

0,6

Feed Rate (mm/rev)

0,1

0,2

0,3

0,4

0,5

0,6

Depth of Cut (mm)

Chipbreaker

2,0

Chipbreaker

1,5

Grooving

Chipbreaker

1,25

4,0

MG ML GG GL GF CG RG RN GA

5,0

MG ML GG GL GF RG RN GA

Depth of Cut (mm) 0,1

0,2

0,3

Feed Rate (mm/rev)

0,1

0,2

0,3

Feed Rate (mm/rev)

0,1

0,2

0,3

0,4

0,5

0,6

2,0

ML GA

0,6

0,7

1,0 0,02

RG / RN

0,1

0,2

0,3

0,4

0,5

0,6

Feed Rate (mm/rev)

0,7

0,1

0,2

0,3

0,4

0,5

0,6

0,1

0,2

0,3

Feed Rate (mm/rev)

0,4

0,5

0,6

0,1

0,2

0,3

Feed Rate (mm/rev)

0,4

0,5

0,6

0,4 1,5 0,2

2,0

RG / RN

0,4

1,0

0,1

0,2

0,3

0,4

0,5

0,6

Feed Rate (mm/rev)

0,7

4,0

0,8 2,0 0,2

3,0

MG RG / RN

2,0

0,4

1,0

0,8 0,1

0,2

0,3

0,4

0,6

0,5

Feed Rate (mm/rev)

0,7

4,0

Depth of Cut (mm)

Chipbreaker

8,0

0,5

0,2

3,0

1,0

2,5 0,2

MG RG / RN

2,0

0,4 0,8

0,1

0,2

0,3

0,4

0,5

Feed Rate (mm/rev)

0,6

0,7

3,0 0,2

GCM GCM GCM GCM GCM GCM GCM GCG GCM GCM GCM GCM GCM GCM GCM GCM GCG GCM GCM GCM GCM GCM GCM GCM GCM GCM GCM GCG GCM GCM GCM GCM GCM GCM GCM GCM GCG GCM GCM GCM GCM GCM GCM GCM GCM GCG GCM GCM GCM GCM

R/L20002 - CF-10 R/L20002 - CF-15 N20 02 - ML N20 02 - GG N20 02 - GL N20 02 - GF R/L2002 - CG-05 N20 02 - GA N20 10 - RN R/L30002 - CF-10 R/L30002 - CF-15 N30 02 - ML N30 02 - GG N30 02 - GL N30 02 - GF R/L3002 - CG-05 N30 02 - GA N30 04 - MG N30 04 - GG N30 15 - RG N30 15 - RN N40 02 - GG N40 02 - GL N40 02 - GF R/L4002 - CG-05 N40 04 - ML N40 04 - GG N40 04 - GA N40 08 - MG N40 20 - RG N40 20 - RN N50 02 - GG N50 02 - GL N50 02 - GF N50 04 - ML N50 04 - GG N50 04 - GA N50 08 - MG N50 25 - RG N50 25 - RN N60 02 - GG N60 02 - GL N60 02 - GF N60 04 - ML N60 04 - GG N60 04 - GA N60 08 - MG N60 30 - RG N60 30 - RN N70 02 - GF

GCM N70 04 - ML

3,0

2,0

0,4

1,0

GCM N70 04 - GG GCM N70 04 - GL GCM N70 04 - GF

0 4,0

MG ML GG GL GF RG

0,4

3,0

Depth of Cut (mm)

Chipbreaker

0,3

Feed Rate (mm/rev)

4,0

7,0

0,2

1,0

Feed Rate (mm/rev)

MG ML GG GL GF RG

GA 0,1

Depth of Cut (mm)

Chipbreaker

6,0

GCM N150005 - GF

3,0

Feed Rate (mm/rev)

MG ML GG GL GF RG RN GA

4,0

0,6

Depth of Cut (mm)

Chipbreaker

4,0

Chipbreaker

Grooving & Parting-Off

0,05

2,0

Depth of Cut (mm)

Chipbreaker

MG ML GG GL GF CG CF RG RN GA

GCM N125005 - GF

0,02

1,0

Inserts

0,05

3,0

Feed Rate (mm/rev)

3,0

Nose Radius (mm)

Recommended Cutting Conditions

0,1

0,2

0,3

0,4

0,5

Feed Rate (mm/rev)

0,6

0,7

0,8 3,5

GCM N70 08 - MG

0,2

GCM N80 02 - GF GCM N80 04 - ML

3,0

0,4

2,0

GCM N70 35 - RG

1,0

GCM N80 04 - GG GCM N80 04 - GL GCM N80 04 - GF

0,1

0,2

0,3

0,4

0,5

Feed Rate (mm/rev)

0,6

0,7

0,8 4,0

GCM N80 08 - MG GCM N80 40 - RG

Recommended Cutting Conditions Work Material

Carbon Steel, Alloy Steel

Stainless Steel

Cast Iron

Exotic Alloy

AC530U AC530U AC530U AC830P AC520U AC530U AC1030U T2500A AC830P AC520U AC1030U AC425K AC520U AC1030U AC520U AC1030U H10 Cutting Speed (m/min) 80–200 80–200 50–200 50–200 70–150 70–150 50–150 80–200 60–200 50–200 20–80 20–60 150–300 Grade

F14

Grooving Tool Holders

GND Type Identification Details – Holders

GND M 1

R 25

25 (M) - (T) 3

12 (JE) (- 0 3 5)

Series Symbol

Holder Design

Shank Width / Work Dia.

Type

Max. Grooving Depth

Min. Machining Dia.

GND

Chart 3

Chart 5

Internal Grooving

Chart 8

(mm)

Application

Shank Height / Dia.

Shank Length

Insert Width

Coolant Supply

Chart 2

Chart 4

Chart 6

Chart 7

JE: Internal Coolant

2 Application

Symbol

Application

External Grooving

Grooving / Cut Off

External L-Styled (Side Cut) Multi-Purpose

Grooving / Turning / Profiling

External L-Styled (Side Cut) Deep Grooving

Grooving

Necking

N I IS F FS CM CF

External Multi-Purpose

L-Shaped Tools for Facing

Grooving / Turning / Profiling Grooving / Turning / Profiling Grooving / Turning / Profiling Grooving / Turning / Profiling

Cassette for Polygon Holder

Radial Grooving

Cassette for Polygon Holder

Face Grooving

Internal Grooving Internal Grooving Face Grooving

Direction

R L

Right Left

4 Shank Height / Diameter 4

5 5 Shank Width / Work Dia.

Application Symbol Height (mm)

Application Symbol Width (mm)

10 12 16 20 25 25 32 40

External/ Face Grooving (Shank Height) Internal Grooving (Shank Diameter)

Shank Length

Symbol Length (mm)

JX K M P

10 12 16 20 25 25 32 40

External/ Face Grooving (Shank Width) Internal Grooving (Shank Diameter)

Insert Width

Symbol Groov. Width (mm)

120 125 150 170

1,25 1,5 2 3 4 5 6 7 8

1,25 1,5 2,0 3,0 4,0 5,0 6,0 7,0 8,0

10 12 16 20 25 32 40 50

Grooving & Parting-Off

External Multi-Purpose

Grooving / Cut Off / Turning / Profiling Grooving / Cut Off / Turning / Profiling

S M L

Holder Design

Max. Grooving Depth Groov. Depth

Groov. Depth

Symbol (mm) Symbol (mm)

06 08 10 11 12 12,5 14 16 18

6,0 8,0 10,0 11,0 12,0 12,5 14,0 16,0 18,0

20 23 25

20,0 23,0 25,0

(05)

To ensure maximum rigidity, use the multi-purpose type holder to machine the maximum grooving depth.

Identification Details – Inserts

G C M N 1

Series Symbol

Tolerance

Insert Width

Grooving

G Class

Width Symbol Groov. (mm)

M Class Front Relief Angle

C: 7° X: Special

Insert Design Symbol Direction

N R L

Neutral Right Hand Left Hand

125 150 20 30 40 50 60 70 80

1,25 1,5 2,0 3,0 4,0 5,0 6,0 7,0 8,0

(S)

Applicable Holder SymSymbol R (mm) bol Holder

Nose Radius

005 02 04 08 15 20 25 30

0,05 0,2 0,4 0,8 1,5 2,0 2,5 3,0

GNDIS

GG 8

Chipbreaker Symbol

Application

MG ML GG GL GF CG CF RG RN GA

Multi-Purpose: General Feed Multi-Purpose: Low Feed Grooving: General Feed Grooving: Low Feed Grooving: Low Cutting Forces Cut-Off Cut-Off: Low Cutting Forces Copying: General Feed Multi-Purpose: General Feed Multi-Purpose: General Feed

Front Cutt. Edge Angle

PSI 05 : 5° 10 : 10° 15 : 15°

F15

Grooving Tool Holders

GNDM /GNDL Type External Multi-Purpose Small Tools Type (Grooving, Turning, Profiling)

GNDM

External Grooving (Small Tools)

External

Cut-Off

Spare Parts Use the multi-purpose profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders Stock

Cat. No. GNDM R/L 1616 JX 1.2508 GNDM R/L 1616 JX 1.510 GNDM R/L 1616 JX 212 GNDM R/L 1616 JX 312

Grooving Max. Width Groov. Depth (mm) (mm)

Dimensions (mm)

LF WF HF LH WF2

CDX

m m m

16 16 16 16

120 120 120 120

1,25 1,50 2,00 3,00

8,0 10,0 12,0 12,0

(16) (16) (16) (16)

16 16 16 16

26 26 30 30

0 0 0 0

Max. Cutt-Off Dia (mm) 16 20 24 24

Applicable Insert GCM N125005 GF GCM N150005 GF GCM 20GCM 30-

□ □

Select holders and inserts with the same grooving width (CW).

Grooving & Parting-Off

Cap Screw

□□ □□

BX0515

Spanner

4,0

LH040

External Grooving / Cut-Off Small Tools

GNDL

External Grooving (Small Tools)

Fig. 1

Fig. 2

External

Cut-Off

Spare Parts

Above figures show right hand tools.

BFTX0412N

Holders Cat. No. GNDL R/L 1010 JX 1.2510 GNDL R/L 1010 JX 1.510 GNDL R/L 1010 JX 210 GNDL R/L 1010 JX 310 GNDL R/L 1212 JX 1.2512 GNDL R/L 1212 JX 1.512 GNDL R/L 1212 JX 212.5 GNDL R/L 1212 JX 312.5 GNDL R/L 1616 JX 1.2512.5 GNDL R/L 1616 JX 1.512.5 GNDL R/L 1616 JX 216 GNDL R/L 1616 JX 316

Stock

Grooving Width (mm)

Dimensions (mm)

Max. Groov. Max. Depth Cutt-Off (mm) Dia Fig.

LF WF HF HBH LH LH2 WF2 CW

CDX

l l l l l l l l l l l l

10 10 10 10 12 12 12 12 16 16 16 16

120 120 120 120 120 120 120 120 120 120 120 120

10,0 10,0 10,0 10,0 12,0 12,0 12,5 12,5 12,5 12,5 16,0 16,0

(10) (10) (10) (10) (12) (12) (12) (12) (16) (16) (16) (16)

10 10 10 10 12 12 12 12 16 16 16 16

2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0

18 18 22 22 19 19 22 22 28 28 32 32

18,3 18,3 22,3 22,3 19,3 19,3 22,3 22,3

0 0 0 0 0 0 0 0 0 0 0 0

1,25 1,50 2,00 3,00 1,25 1,50 2,00 3,00 1,25 1,50 2,00 3,00

(mm) 20 20 20 20 24 24 25 25 20 25 32 32

LT15-10

BX0515

Applicable Insert

GCM N125005 GF GCM N150005 GF 1 GCM 20GCM 30GCM N125005 GF GCM N150005 GF 1 GCM 20GCM 30GCM N125005 GF GCM N150005 GF 2 GCM 20GCM 30-

Cap Screw

LH040

Spanner

□ □

□□ □□

BFTX0412N

3,0

LT15-10

□ □

□□ □□

BFTX0412N

3,0

LT15-10

□ □

□□ □□

BFTX0515

4,0

LH040

Select holders and inserts with the same grooving width (CW).

F16

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDM / GNDL Type Coated Carbide

Low Feed

Copying

Low Cutting Force

Application

Non Ferrous Face / Metals Necking

General Purpose General Purpose General Purpose

GCM N2010 RN N3015 RN

l l l l l l

m m

l l l l l l l l l l l l

m m

l m m m m

l l

GCG N2002 GA N3002 GA

H10

T2500A

AC530U

General Purpose

GCM N2002 ML N3002 ML GCM N2002 GG N3002 GG N3004 GG GCM N2002 GL M3002 GL GCM N125005 GF N150005 GF N2002 GF N3002 GF GCM N3015 RG

AC520U

Low Feed

GCM N3004 MG

AC425K

General Purpose

m m m

m m

CW RE Cutting Tolerance Width 3,0 ±0,03 0,4

Type

Cat. No.

Figures show right hand tools.

General Purpose Low Cutting Force

New

GCM R/L2002 CG 05 m m m R/L3002 CG 05 l m m R/L4002 CG 05 m m m GCM R/L20003 CF 10

R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

21,1

3,8

±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,2 ±0,03 0,05 ±0,03 0,05 ±0,03 0,2 ±0,03 0,2 ±0,03 1,5

21,1 21,1 21,1 21,1 21,1 21,1 21,1 17,4 17,4 21,1 21,1 21,1

3,6 3,8 3,6 3,8 3,8 3,6 3,8 3,2 3,7 3,6 3,8 3,8

2,0 3,0

±0,03 ±0,03

1,0 1,5

21,7 22,4

3,6 3,8

2,0 ±0,025 0,2 3,0 ±0,025 0,2

21,1 21,1

3,6 3,8

Dimensions (mm)

AC830P AC520U AC530U AC1030U R L R

2,0 3,0 2,0 3,0 3,0 2,0 3,0 1,25 1,5 2,0 3,0 3,0

Coated Carbide Shape

PSI

Cut-Off

Cat. No.

CW PSI Cutting RE L R L R L R L Tolerance Width m l l 5° 2,0 ±0,03 0,2 m l l 5° 3,0 ±0,03 0,2 m l l 5° 4,0 ±0,04 0,2

21,1 21,3 26,7

3,6 3,8 4,0

10° 10° 15° 15°

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

l l l l

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,03 0,03 0,03 0,03

Grooving & Parting-Off

Cut-Off

Type

Dimensions (mm)

Cermet Carbide

AC830P

Shape

Copying / Cut-Off

Grooving / Application Turning

Inserts for GNDM (Small Tools) / GNGL (Small Tools)

Select holders and inserts with the same grooving width (CW).

F17

Grooving Tool Holders

GNDS Type

External Multi-Purpose Shallow Grooves Type (Grooving, Turning, Profiling) B

WF External

LF LH

External Grooving

CDX

GNDS

Use the multi-purpose profiling insert for turning (wide grooves).

Spare Parts

Above figures show right hand tools.

Holders

Grooving & Parting-Off

Cat. No.

F18

GNDS R/L 2020 K 206 GNDS R/L 2020 K 306 GNDS R/L 2020 K 410 GNDS R/L 2020 K 510 GNDS R/L 2020 K 610 GNDS R/L 2525 M 206 GNDS R/L 2525 M 306 GNDS R/L 2525 M 410 GNDS R/L 2525 M 510 GNDS R/L 2525 M 610

Stock

Grooving Max. Groov. Width Depth (mm) (mm)

Dimensions (mm)

CDX

m m m m m m m m m m

20 20 20 20 20 25 25 25 25 25

125 125 125 125 125 150 150 150 150 150

20 20 20 20 20 25 25 25 25 25

30 30 34 34 34 30 30 34 34 34

2,0 3,0 4,0 5,0 6,0 2,0 3,0 4,0 5,0 6,0

6 6 10 10 10 6 6 10 10 10

Applicable Insert

□ □ □

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□

GCM 20GCM 30GCM 40GCM N50GCM N60GCM 20GCM 30GCM 40GCM N50GCM N60-

□ □ □

Cap Screw

BX0520

Spanner

5,0

LH040

Select holders and inserts with the same grooving width (CW).

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDS Type

ML CW=<4mm

CW=>5mm

Copying / Cut-Off

General Purpose

Low Feed

Copying

General Purpose

Face / Necking

General Purpose

Non Ferrous Metals Application Cut-Off

Low Cutting Force

General Purpose

l l l l l l l

l l l l

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l

m m

l l l l

m m m m

m m m m m m m m m

H10

l l l l

T2500A

l l l l

m m

m m m

m m

m m m m m m m m m m

Dimensions (mm) CW Cutting Tolerance Width 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,025 3,0 ±0,025 4,0 ±0,025 5,0 ±0,025 6,0 ±0,025

Coated Carbide Shape

Type

Cat. No.

Figures show right hand tools.

PSI

CG General Purpose

New

Low Cutting Force Select holders and inserts with the same grooving width (CW).

GCM R/L2002 CG 05 m m m R/L3002 CG 05 l m m R/L4002 CG 05 m m m GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

l l l l

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

21,1 26,4 26,4 26,4 21,1 21,1 26,4 26,4 26,4 21,1 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 21,1 26,4 26,4 26,4 21,1 21,1 26,4 26,4 26,4 21,1 26,4 27,2 27,5 21,7 22,4 28,0 28,1 28,1 21,1 21,1 26,4 26,4 26,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Dimensions (mm)

CW PSI Cutting L R L R L R L Tolerance Width m l l 5° 2,0 ±0,03 m l l 5° 3,0 ±0,03 m l l 5° 4,0 ±0,03

AC830P AC520U AC530U AC1030U R L R

Grooving & Parting-Off

AC530U

General Purpose

GCM N3004 MG N4008 MG N5008 MG N6008 MG GCM N2002 ML N3002 ML N4004 ML N5004 ML N6004 ML GCM N2002 GG N3002 GG N4002 GG N5002 GG N6002 GG GCM N3004 GG N4004 GG N5004 GG N6004 GG GCM N2002 GL N3002 GL N4002 GL N5002 GL N6002 GL GCM N2002 GF N3002 GF N4002 GF N5002 GF N6002 GF GCM N3015 RG N4020 RG N5025 RG N6030 RG GCM N2010 RN N3015 RN N4020 RN N5025 RN N6030 RN GCG N2002 GA N3002 GA N4004 GA N5004 GA N6004 GA

AC520U

Cat. No.

AC425K

Type

AC830P

Shape

Low Feed

Cut-Off

Cermet Carbide

Coated Carbide

Grooving / Turning

Application

Inserts for GNDS

l l l l

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,2 0,2 0,2

21,1 21,3 26,7

3,6 3,8 4,0

0,03 0,03 0,03 0,03

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

F19

Grooving Tool Holders

GNDM / GNDMS Type External Multi-Purpose Type (Grooving, Turning, Profiling)

GNDM

External Grooving

External

Cut-Off

Spare Parts

Use for multi-purpose or profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders Stock

Grooving & Parting-Off

Cat. No. GNDM R/L 2020 K 1.2510 GNDM R/L 2020 K 1.510 GNDM R/L 2020 K 210 GNDM R/L 2020 K 312 GNDM R/L 2020 K 418 GNDM R/L 2020 K 518 GNDM R/L 2020 K 618 GNDM R/L 2525 M 1.2510 GNDM R/L 2525 M 1.510 GNDM R/L 2525 M 210 GNDM R/L 2525 M 312 GNDM R/L 2525 M 418 GNDM R/L 2525 M 518 GNDM R/L 2525 M 618 GNDM R/L 3225 P 312 GNDM R/L 3225 P 418 GNDM R/L 3225 P 518 GNDM R/L 3225 P 618 GNDM R/L 3225 P 718 GNDM R/L 3225 P 818 GNDM R/L 3232 P 312 GNDM R/L 3232 P 418 GNDM R/L 3232 P 518 GNDM R/L 3232 P 618 GNDM R/L 3232 P 718 GNDM R/L 3232 P 818

Grooving Width (mm)

Dimensions (mm)

l l

m m m m

m m m m m

l l

m m m m

m m m m m

20 20 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32

20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32

125 125 125 125 125 125 125 150 150 150 150 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170

20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32

20 20 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32

34,0 34,0 33,6 36,6 45,0 45,0 45,0 36,0 36,0 33,6 36,6 45,0 45,0 45,0 36,6 45,0 45,0 45,0 50,0 50,0 36,6 45,0 45,0 45,0 50,0 50,0

1,25 1,50 2,00 3,00 4,00 5,00 6,00 1,25 1,25 2,00 3,00 4,00 5,00 6,00 3,00 4,00 5,00 6,00 7,00 8,00 3,00 4,00 5,00 6,00 7,00 8,00

l l l l l l

Select holders and inserts with the same grooving width (CW).

Max. Groov. Max. Depth Cutt-Off (mm) Dia

CDX

(mm)

10 10 10 12 18 18 18 10 10 10 12 18 18 18 12 18 18 18 18 18 12 18 18 18 18 18

20 20 20 24 36 36 36 20 20 20 24 36 36 36 24 36 36 36 36 36 24 36 36 36 36 36

Applicable Insert GCM N125005 GF GCM N150005 GF GCM 20GCM 30GCM 40GCM N50GCM N60GCM N125005 GF GCM N150005 GF GCM N20GCM 30GCM 40GCM N50GCM N60GCM 30GCM 40GCM N50GCM N60GCM N70GCM N80GCM 30GCM 40GCM N50GCM N60GCM N70GCM N80-

□ □ □

□ □ □ □

□ □

Cap Screw

Spanner

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□

BX0520

5,0

LH040

BX0620

6,0

LH050

BX0620

6,0

LH050

External L-Styled (Side Cut) Multi-Purpose Type (Grooving, Turning, Profiling)

GNDMS

External Grooving

External

Spare Parts

Use for multi-purpose or profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders Cat. No. GNDMS R/L 2020 K 310 GNDMS R/L 2020 K 412 GNDMS R/L 2020 K 512 GNDMS R/L 2525 M 312 GNDMS R/L 2525 M 414 GNDMS R/L 2525 M 514 GNDMS R/L 2525 M 614

Stock R

CDX

l l l l l l l

20 20 20 25 25 25 25

125 125 125 150 150 150 150

32 34 34 39 41 41 41

20 20 20 25 25 25 25

25 25 25 25 25 25 25

3,0 4,0 5,0 3,0 4,0 5,0 6,0

10 12 12 12 14 14 14

Select holders and inserts with the same grooving width (CW).

F20

l = Euro stock = Japan stock

Grooving Max. Groov. Width Depth (mm) (mm)

Dimensions (mm)

Applicable Insert

□ □

□□ □□ □□ □□ □□ □□ □□

GCM 30GCM 40GCM N50GCM 30GCM 40GCM N50GCM N60-

□ □

Cap Screw

BX0520

Spanner

5,0

LH040

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDM / GNDMS Type

ML CW=<4mm CW=>5mm Low Feed

General Purpose

Low Feed

Low Cutting Force

Copying

General Purpose

Face / Necking

Cut-Off Application

Non Ferrous Metals

General Purpose

m m m m m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l m

l l l

l l l l l l

m m m m m m m m m m m m m m m m m

m m

l l m m m

l l l l m m m m

l l

l l l l

m m m m m m

l m m m

l l l l l l

m m m m

m m m m m m m m m m m m m m m

H10

l l l l l l

T2500A

l l l l

m m

m m m

m m

m m m m m

Dimensions (mm) CW Cutting Tolerance Width 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 7,0 ±0,04 8,0 ±0,04 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 7,0 ±0,04 8,0 ±0,04 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 7,0 ±0,04 8,0 ±0,04 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 7,0 ±0,04 8,0 ±0,04 1,25 ±0,03 1,5 ±0,03 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 7,0 ±0,04 8,0 ±0,04 7,0 ±0,04 8,0 ±0,04 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 7,0 ±0,04 8,0 ±0,04 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 2,0 ±0,025 3,0 ±0,025 4,0 ±0,025 5,0 ±0,025 6,0 ±0,025

Coated Carbide Shape

Type

Cat. No.

PSI

General Purpose New

Low Cutting Force Select holders and inserts with the same grooving width (CW).

GCM R/L2002 CG 05 m m m R/L3002 CG 05 l m m R/L4002 CG 05 m m m GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

0,4 0,8 0,8 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,05 0,05 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,4 0,4 1,5 2,0 2,5 3,0 3,5 4,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

21,1 26,4 26,4 26,4 28,75 28,75 21,1 21,1 26,4 26,4 26,4 28,75 28,75 21,1 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 28,75 28,75 21,1 21,1 26,4 26,4 26,4 28,75 28,75 17,4 17,4 21,1 21,1 26,4 26,4 26,4 28,75 28,75 28,75 28,75 21,1 26,4 27,2 27,5 29,05 29,25 21,7 22,4 28,0 28,1 28,1 21,1 21,1 26,4 26,4 26,4

3,8 4,0 4,1 4,5 5,5 6,0 3,6 3,8 4,0 4,1 4,5 5,5 6,0 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 5,5 6,0 3,6 3,8 4,0 4,1 4,5 5,5 6,0 3,2 3,7 3,6 3,8 4,0 4,1 4,5 5,5 6,0 5,5 6,0 3,8 4,0 4,1 4,5 5,5 6,0 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Dimensions (mm)

CW RE PSI Cutting L R L R L R L Tolerance Width m l l 5° 2,0 ±0,03 0,2 m l l 5° 3,0 ±0,03 0,2 m l l 5° 4,0 ±0,04 0,2

21,1 21,3 26,7

3,6 3,8 4,0

10° 10° 15° 15°

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

AC830P AC520U AC530U AC1030U R L R

Figures show right hand tools.

l l l l

Grooving & Parting-Off

Copying / Cut-Off

GCM N3004 MG N4008 MG N5008 MG N6008 MG N7008 MG N8008 MG GCM N2002 ML N3002 ML N4004 ML N5004 ML N6004 ML N7004 ML N8004 ML GCM N2002 GG N3002 GG N4002 GG N5002 GG N6002 GG GCM N3004 GG N4004 GG N5004 GG N6004 GG N7004 GG N8004 GG GCM N2002 GL N3002 GL N4002 GL N5002 GL N6002 GL N7004 GL N8004 GL GCM N125005 GF N150005 GF N2002 GF N3002 GF N4002 GF N5002 GF N6002 GF N7002 GF N8002 GF GCM N7004 GF N8004 GF GCM N3015 RG N4020 RG N5025 RG N6030 RG N7035 RG N8040 RG GCM N2010 RN N3015 RN N4020 RN N5025 RN N6030 RN GCG N2002 GA N3002 GA N4004 GA N5004 GA N6004 GA

AC530U

Grooving / Turning

General Purpose

Cat. No.

AC520U

Type

AC425K

Shape MG

Cut-Off

Cermet Carbide

Coated Carbide AC830P

Application

Inserts for GNDM / GNDMS

l l l l

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,03 0,03 0,03 0,03

F21

Grooving Tool Holders

Holder with Internal Coolant

GNDM-JE Type

New

External Multi-Purpose Type (Grooving, Turning, Profiling) CDX LF

External

External Grooving

Internal Coolant

GNDM-JE

G1/8

Use for multi-purpose or profiling insert for turning (wide grooves).

Spare Parts

Cut-Off

Above figures show right hand tools.

Holders

GNDM R/L 2020 X 210 JE GNDM R/L 2020 X 312 JE GNDM R/L 2020 X 418 JE GNDM R/L 2020 X 518 JE GNDM R/L 2020 X 618 JE GNDM R/L 2525 X 210 JE GNDM R/L 2525 X 312 JE GNDM R/L 2525 X 418 JE GNDM R/L 2525 X 518 JE GNDM R/L 2525 X 618 JE

Max. Groov. Max. Depth Cutt-Off (mm) Dia

LF WF HF

CDX

(mm)

l l l l l l l l l l

20 20 20 20 20 25 25 25 25 25

100 100 110 110 110 100 100 110 110 110

33,6 36,6 45,0 45,0 45,0 33,6 36,6 45,0 45,0 45,0

2,00 3,00 4,00 5,00 6,00 2,00 3,00 4,00 5,00 6,00

10 12 18 18 18 10 12 18 18 18

20 24 36 36 36 20 24 36 36 36

20 20 20 20 20 25 25 25 25 25

Applicable Insert

□ □20-□□ □ □30-□□ □ □40-□□ □ N50-□□ □ N60-□□ □ □20-□□ □ □30-□□ □ □40-□□ □ N50-□□ □ N60-□□

GC GC GC GC GC GC GC GC GC GC

Grooving & Parting-Off

Select holders and inserts with the same grooving width (CW).

Fig. 1

Fig. 1 SW14

G1/8

SW14

Cap Screw

Plug and Sealing

Grub Screw*

Spanner

BX0520

6,0 XP02-E

BT0505-E

LH040

*Grub screws are sold separately (M5x5)

Fig. 2

Fig. 3

SW10

SW11

SW14

Parts (Hose)

L Stan- Screw Stan- Fig. Cat. No. Stock (mm) Screw dard dard J-HOSE-G1/8-G1/8-200-E G1/8 G1/8 1 l 200 G1/8 G1/8 1 J-HOSE-G1/8-G1/8-300-E l 300 Hoses are sold separately.

G1/8

Parts (Connector) Cat. No. J-G1/8-G1/8-00-E J-G1/8-G1/8F-90-E J-G1/8-G1/8-90-E

G1/8

Cat. No.

Grooving Width (mm)

Dimensions (mm)

G1/8

Stock

StanStock Screw dard G1/8 l G1/8 l G1/8 l

G1/8

Screw Standard G1/8 G1/8 G1/8

Fig. 1 2 3

Connectors are sold separately.

Piping Method for Hoses and Connectors Machine

GNDL-JE

G1/8

Apply sealant such as commercial sealing tape to the piping connection parts. GNDM-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1) When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2) Fig. 1 Piping from bottom.

Fig. 2 Piping from back end. XP02-E

F22

l = Euro stock = Japan stock

BT0505-E

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDM-JE Type

ML CW=<4mm

CW=>5mm

Copying / Cut-Off

General Purpose

Low Feed

Copying

General Purpose

Face / Necking

General Purpose

Non Ferrous Metals Application Cut-Off

Low Cutting Force

General Purpose

l l l l l l l

l l l l

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l

m m

l l l l

m m m m

m m m m m m m m m

H10

l l l l

T2500A

l l l l

m m

m m m

m m

m m m m m m m m m m

Coated Carbide Shape

Type

Cat. No.

Figures show right hand tools.

PSI

CG General Purpose

New

Low Cutting Force Select holders and inserts with the same grooving width (CW).

GCM R/L2002 CG 05 m m m R/L3002 CG 05 l m m R/L4002 CG 05 m m m GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

l l l l

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Dimensions (mm)

CW PSI Cutting L R L R L R L Tolerance Width m l l 5° 2,0 ±0,03 m l l 5° 3,0 ±0,03 m l l 5° 4,0 ±0,03

AC830P AC520U AC530U AC1030U R L R

Grooving & Parting-Off

AC530U

General Purpose

AC520U

Cat. No.

AC425K

Type

AC830P

Shape

Low Feed

Cut-Off

Cermet Carbide

Coated Carbide

Grooving / Turning

Application

Inserts for GNDM-JE

l l l l

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,2 0,2 0,2

21,1 21,3 26,7

3,6 3,8 4,0

0,03 0,03 0,03 0,03

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

F23

Grooving Tool Holders

GNDL / GNDLS Type External Deep Grooving and Cut-Off

GNDL

External Grooving

External

Cut-Off

Spare Parts Above figures show right hand tools.

Holders Stock

Grooving & Parting-Off

Cat. No. GNDL R/L 2020 K 1.2516 GNDL R/L 2020 K 1.516 GNDL R/L 2020 K 220 GNDL R/L 2020 K 320 GNDL R/L 2020 K 425 GNDL R/L 2020 K 525 GNDL R/L 2020 K 625 GNDL R/L 2525 M 1.2516 GNDL R/L 2525 M 1.516 GNDL R/L 2525 M 220 GNDL R/L 2525 M 320 GNDL R/L 2525 M 425 GNDL R/L 2525 M 525 GNDL R/L 2525 M 625 GNDL R/L 3225 P 320 GNDL R/L 3225 P 425 GNDL R/L 3225 P 525 GNDL R/L 3225 P 625 GNDL R/L 3225 P 725 GNDL R/L 3225 P 825 GNDL R/L 3232 P 320 GNDL R/L 3232 P 425 GNDL R/L 3232 P 525 GNDL R/L 3232 P 625 GNDL R/L 3232 P 725 GNDL R/L 3232 P 825

Grooving Width (mm)

Dimensions (mm)

l l l l l l l l l l l l l l

l l l l l l

20 20 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32

20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32

125 125 125 125 125 125 125 150 150 150 150 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170

20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32

20 20 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32

38,0 38,0 44,5 44,5 50,0 50,0 50,0 40,0 40,0 44,5 44,5 50,0 50,0 50,0 44,5 50,0 50,0 50,0 50,0 50,0 44,5 50,0 50,0 50,0 50,0 50,0

1,25 1,50 2,00 3,00 4,00 5,00 6,00 1,25 1,50 2,00 3,00 4,00 5,00 6,00 3,00 4,00 5,00 6,00 7,00 8,00 3,00 4,00 5,00 6,00 7,00 8,00

Max. Groov. Max. Depth Cutt-Off (mm) Dia

CDX

(mm)

16 16 20 20(18) 25(23) 25(23) 25(23) 16 16 20 20(18) 25(23) 25(23) 25(23) 20(18) 25(23) 25(23) 25(23) 25(23) 25(23) 20(18) 25(23) 25(23) 25(23) 25(23) 25(23)

32 32 40 40 50 50 50 32 32 40 40 50 50 50 40 50 50 50 50 50 40 50 50 50 50 50

Applicable Insert GCM N125005 GF GCM N150005 GF GCM 20GCM 30GCM 40GCM N50GCM N60GCM N125005 GF GCM N150005 GF GCM 20GCM 30GCM 40GCM N50GCM N60GCM 30GCM 40GCM N50GCM N60GCM N70GCM N80GCM 30GCM 40GCM N50GCM N60GCM N70GCM N80-

□ □ □

□□ □□ □□ □□ □□

□ □ □

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□

□ □

Cap Screw

Spanner

BX0520

5,0

LH040

BX0520

6,0

LH050

BX0620

6,0

LH050

Select holders and inserts with the same grooving width (CW). Dimensions in parentheses are for applications that use copying inserts (RG type breakers).

External L-Styled (Side Cut) Grooving

GNDLS

External Grooving

External

Spare Parts Above figures show right hand tools.

Holders Cat. No. GNDLS R/L 2020 K 216 GNDLS R/L 2020 K 316 GNDLS R/L 2525 M 218 GNDLS R/L 2525 M 318 GNDLS R/L 2525 M 423 GNDLS R/L 2525 M 523 GNDLS R/L 2525 M 623

Stock R

CDX

l l l l l l l

20 20 25 25 25 25 25

125 125 150 150 150 150 150

38 38 45 45 50 50 50

20 20 25 25 25 25 25

25 25 25 25 25 25 25

2,0 3,0 2,0 3,0 4,0 5,0 6,0

16 16 18 18 23 23 23

Select holders and inserts with the same grooving width (CW).

F24

l = Euro stock = Japan stock

Grooving Max. Groov. Width Depth (mm) (mm)

Dimensions (mm)

Applicable Insert

□ □ □ □ □

□□ □□ □□ □□ □□ □□ □□

GCM 20GCM 30GCM 20GCM 30GCM 40GCM N50GCM N60-

Cap Screw

BX0520

Spanner

5,0

LH040

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDL / GNDLS Type

ML CW=<4mm CW=>5mm Low Feed

General Purpose

Low Feed

Low Cutting Force

Copying

General Purpose

Face / Necking

Cut-Off Application

Non Ferrous Metals

General Purpose

m m m m m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l l l l l l m

l l l

l l l l l l

m m m m m m m m m m m m m m m m m

m m

l l m m m

l l l l m m m m

l l

l l l l

m m m m m m

l m m m

l l l l l l

m m m m

m m m m m m m m m m m m m m m

H10

l l l l l l

T2500A

l l l l

m m

m m m

m m

m m m m m

Coated Carbide Shape

Type

Cat. No.

PSI

New

General Purpose

Low Cutting Force Select holders and inserts with the same grooving width (CW).

GCM R/L2002 CG 05 m m m R/L3002 CG 05 l m m R/L4002 CG 05 m m m GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

Dimensions (mm)

CW RE PSI Cutting L R L R L R L Tolerance Width m l l 5° 2,0 ±0,03 0,2 m l l 5° 3,0 ±0,03 0,2 m l l 5° 4,0 ±0,04 0,2

21,1 21,3 26,7

3,6 3,8 4,0

10° 10° 15° 15°

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

AC830P AC520U AC530U AC1030U R L R

Figures show right hand tools.

l l l l

Grooving & Parting-Off

Copying / Cut-Off

AC530U

Grooving / Turning

General Purpose

Cat. No.

AC520U

Type

AC425K

Shape MG

Cut-Off

Cermet Carbide

Coated Carbide AC830P

Application

Inserts for GNDL / GNDLS

l l l l

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,03 0,03 0,03 0,03

F25

Grooving Tool Holders

Holder with Internal Coolant

GNDL-JE Type

New

External Deep Grooving and Cut-Off External

CDX

External Grooving

Internal Coolant

GNDL-JE

Spare Parts

Cut-Off

Above figures show right hand tools.

Holders

LF WF HF

CDX

(mm)

l l l l l l l l l l

20 20 20 20 20 25 25 25 25 25

110 110 115 115 115 110 110 115 115 115

44,5 44,5 50,0 50,0 50,0 44,5 44,5 50,0 50,0 50,0

2,00 3,00 4,00 5,00 6,00 2,00 3,00 4,00 5,00 6,00

20 20 25 25 25 20 20 25 25 25

20 24 36 36 36 20 24 36 36 36

20 20 20 20 20 25 25 25 25 25

Applicable Insert

GC GC GC GC GC GC GC GC GC GC

Select holders and inserts with the same grooving width (CW).

Fig. 1

Fig. 1 SW14

SW14 G1/8

G1/8

Grooving & Parting-Off

GNDL R/L 2020 X 210 JE GNDL R/L 2020 X 312 JE GNDL R/L 2020 X 418 JE GNDL R/L 2020 X 518 JE GNDL R/L 2020 X 618 JE GNDL R/L 2525 X 210 JE GNDL R/L 2525 X 312 JE GNDL R/L 2525 X 418 JE GNDL R/L 2525 X 518 JE GNDL R/L 2525 X 618 JE

Max. Groov. Max. Depth Cutt-Off (mm) Dia

Cap Screw

Plug and Sealing

Grub Screw*

Spanner

BX0520

6,0 XP02-E

BT0505-E

LH040

*Grub screws are sold separately (M5x5)

Fig. 2

Fig. 3

SW10

SW11

SW14

Parts (Hose)

L Stan- Screw Stan- Fig. Cat. No. Stock (mm) Screw dard dard J-HOSE-G1/8-G1/8-200-E G1/8 G1/8 1 l 200 G1/8 G1/8 1 J-HOSE-G1/8-G1/8-300-E l 300 Hoses are sold separately.

G1/8

Parts (Connector) Cat. No. J-G1/8-G1/8-00-E J-G1/8-G1/8F-90-E J-G1/8-G1/8-90-E

G1/8

Cat. No.

Grooving Width (mm)

Dimensions (mm)

G1/8

Stock

StanStock Screw dard G1/8 l G1/8 l G1/8 l

G1/8

Screw Standard G1/8 G1/8 G1/8

Fig. 1 2 3

Connectors are sold separately.

Piping Method for Hoses and Connectors Machine

GNDL-JE

G1/8

Apply sealant such as commercial sealing tape to the piping connection parts. GNDL-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1) When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2) Fig. 1 Piping from bottom.

Fig. 2 Piping from back end. XP02-E

F26

l = Euro stock = Japan stock

BT0505-E

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDL-JE Type

ML CW=<4mm

CW=>5mm

Copying / Cut-Off

General Purpose

Low Feed

Copying

General Purpose

Face / Necking

General Purpose

Non Ferrous Metals Application Cut-Off

Low Cutting Force

General Purpose

l l l l l l l

l l l l

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l

m m

l l l l

m m m m

m m m m m m m m m

H10

l l l l

T2500A

l l l l

m m

m m m

m m

m m m m m m m m m m

Coated Carbide Shape

Type

Cat. No.

Figures show right hand tools.

PSI

CG General Purpose

New

Low Cutting Force Select holders and inserts with the same grooving width (CW).

GCM R/L2002 CG 05 m m m R/L3002 CG 05 l m m R/L4002 CG 05 m m m GCM R/L20003 CF 10 R/L30003 CF 10 R/L20003 CF 15 R/L30003 CF 15

l l l l

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Dimensions (mm)

CW PSI Cutting L R L R L R L Tolerance Width m l l 5° 2,0 ±0,03 m l l 5° 3,0 ±0,03 m l l 5° 4,0 ±0,03

AC830P AC520U AC530U AC1030U R L R

Grooving & Parting-Off

AC530U

General Purpose

AC520U

Cat. No.

AC425K

Type

AC830P

Shape

Low Feed

Cut-Off

Cermet Carbide

Coated Carbide

Grooving / Turning

Application

Inserts for GNDL-JE

l l l l

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,2 0,2 0,2

21,1 21,3 26,7

3,6 3,8 4,0

0,03 0,03 0,03 0,03

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

F27

Grooving Tool Holders

GNDI Type Internal Grooving

GNDI

Internal

DCON

Internal Grooving

DMIN Min. Bore

H LF

Spare Parts

Use for multi-purpose or profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders

Grooving & Parting-Off

Cat. No.

F28

GNDI R/L 2532 T 206 GNDI R/L 3240 T 210 GNDI R/L 2532 T 306 GNDI R/L 3240 T 310 GNDI R/L 4050 T 311 GNDI R/L 2532 T 406 GNDI R/L 3240 T 410 GNDI R/L 4050 T 411 GNDI R/L 2532 T 506 GNDI R/L 3240 T 510 GNDI R/L 4050 T 511 GNDI R/L 4050 T 611

Stock

Dimensions (mm)

DCON

DMIN

CDX

l l l l l l l l l l l l

25 32 25 32 40 25 32 40 25 32 40 40

23 30 23 30 38 23 30 38 23 30 38 38

200 250 200 250 300 200 250 300 200 250 300 300

16 26 16 26 31 19 26 31 19 26 31 31

32 40 32 40 50 32 40 50 32 40 50 50

2,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0

6 10 6 10 11 6 10 11 6 10 11 11

Select holders and inserts with the same grooving width (CW).

l = Euro stock = Japan stock

Min. Bore Groov. Max. Groov. Width Depth (mm) (mm) (mm)

Applicable Insert

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□ □□

GCM N20GCM N20GCM N30GCM N30GCM N30GCM N40GCM N40GCM N40GCM N50GCM N50GCM N50GCM N60-

Cap Screw

Spanner

BH0516 BH0616 BH0516

5,0 6,0 5,0

LH030 LH040 LH030

BH0616

6,0

LH040

BH0516

5,0

LH030

BH0616

6,0

LH040

BH0516

5,0

LH030

BH0616

6,0

LH040

BH0616

6,0

LH040

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDI Type

MG General Purpose

ML CW=<4mm

CW=>5mm

Low Feed

Copying / Cut-Off

General Purpose

Low Feed

Copying Face / Necking Non Ferrous Metals

Low Cutting Force

General Purpose

l l l l l l l

l l l l

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l l

m m

l m

l l l l

m m m m

m m m m m m m m m

H10

l l l l

T2500A

l l l l

Cermet Carbide

m m

m m m

m m

m m m m m m m m m m

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Grooving & Parting-Off

Cat. No.

AC530U

Type

AC520U

Shape

AC425K

Coated Carbide AC830P

Grooving / Turning

Application

GNDI Inserts

Select holders and inserts with the same grooving width (CW).

F29

Grooving Tool Holders

GNDIS Type Internal Grooving

GNDIS

DMIN Min. Bore

CDX

Internal Grooving

DCON

Internal

CW LH

Above figures show right hand tools.

Spare Parts LT15

Holders

LT20

Stock

Grooving & Parting-Off

Cat. No. GNDIS R/L 1214 T 1526 GNDIS R/L 1214 T 1536 GNDIS R/L 1616 T 1536 GNDIS R/L 1620 T 1546 GNDIS R/L 2025 T 1566 GNDIS R/L 1214 T 2026 GNDIS R/L 1214 T 2036 GNDIS R/L 1616 T 2036 GNDIS R/L 1620 T 2046 GNDIS R/L 2025 T 2066 GNDIS R/L 1214 T 3026 GNDIS R/L 1214 T 3036 GNDIS R/L 1616 T 3036 GNDIS R/L 1620 T 3046 GNDIS R/L 2025 T 3066

Min. Bore (mm)

Dimensions (mm)

DCON

m m m m m m m m m m m m m m m

12 12 16 16 20 12 12 16 16 20 12 12 16 16 20

11 11 15 15 19 11 11 15 15 19 11 11 15 15 19

150 150 160 160 180 150 150 160 160 180 150 150 160 160 180

30 9,0 30 10,0 35 11,5 40 14,5 40 19,0 30 9,0 30 10,0 35 11,5 40 14,5 40 19,0 30 9,0 30 10,0 35 11,5 40 14,5 40 19,0

Select holders and inserts with the same grooving width (CW).

Groov. Max. Groov. Width Depth (mm) (mm)

DMIN

CDX

14 14 16 20 25 14 14 16 20 25 14 14 16 20 25

1,5 1,5 1,5 1,5 1,5 2,0 2,0 2,0 2,0 2,0 3,0 3,0 3,0 3,0 3,0

2,6 3,6 3,6 4,6 6,6 2,6 3,6 3,6 4,6 6,6 2,6 3,6 3,6 4,6 6,6

Applicable Insert GXM N150005S GF GXM N150005S GF GXM N150005S GF GXM N150005S GF GXM N150005S GF GXM N2002SGXM N2002SGXM N2002SGXM N2002SGXM N2002SGXM N3002SGXM N3002SGXM N3002SGXM N3002SGXM N3002S-

□□ □□ □□ □□ □□ □□ □□ □□ □□ □□

Cap Screw

Spanner

BFTX0409N 3,4

LT15

BFTX0511N 5,0

LT20

BFTX0409N 3,4

LT15

BFTX0511N 5,0

LT20

BFTX0409N 3,4

LT15

BFTX0511N 5,0

LT20

Only GXM inserts can be used.

Coated Carbide Shape

Type

Low Cutting Force

Select holders and inserts with the same grooving width (CW).

F30

l = Euro stock = Japan stock

Cat. No.

AC520U

AC1030U

GXM N2002S ML N3002S ML

m m

GXM N150005S GF N2002S GF N3002S GF

m m

m m m

Dimensions (mm) CW Cutting Tolerance Width 2,0 ±0,03 3,0 ±0,03

0,2 0,2

11,1 11,1

3,1 3,1

0,05 0,2 0,2

11,1 11,1 11,1

3,1 3,1 3,1

Low Feed

Grooving

Grooving / Application Turning

GNDIS Inserts

1,5 2,0 3,0

±0,03 ±0,03 ±0,03

GCM and GCG inserts are not compatible.

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDN Type Necking

Necking 45°

MX AP

APMX2

GNDN

DMIN

Necking

APMX2

Above figures show right hand tools.

Spare Parts

Holders Cat. No.

Min. Bore (mm)

Dimensions (mm)

Groov. Width (mm) APMX APMX2

LF WF HF LH WF2 DMIN

m m m m m m m m m m

20 20 20 20 20 25 25 25 25 25

125 125 125 125 125 150 150 150 150 150

2,0 3,0 4,0 5,0 6,0 2,0 3,0 4,0 5,0 6,0

23 23 24 25 25 28 28 29 30 30

20 20 20 20 20 25 25 25 25 25

30 30 32 35 35 30 30 32 35 35

3,0 3,0 4,0 5,0 5,0 3,0 3,0 4,0 5,0 5,0

20 20 30 30 30 20 20 30 30 30

1,5 2,0 3,0 3,5 4,0 1,5 2,0 3,0 3,5 4,0

0,64 0,79 1,29 1,44 1,59 0,64 0,79 1,29 1,44 1,59

Applicable Insert

Cap Screw

GCM N2010 RN GCM N3015 RN GCM N4020 RN GCM N5025 RN GCM N6030 RN GCM N2010 RN GCM N3015 RN GCM N4020 RN GCM N5025 RN GCM N6030 RN

Spanner

BX0520 5,0 LH040

Grooving & Parting-Off

GNDN R/L2020 K 215-020 GNDN R/L2020 K 320-020 GNDN R/L2020 K 430-030 GNDN R/L2020 K 535-030 GNDN R/L2020 K 640-030 GNDN R/L2525 M 215-020 GNDN R/L2525 M 320-020 GNDN R/L2525 M 430-030 GNDN R/L2525 M 535-030 GNDN R/L2525 M 640-030

Stock

Select holders and inserts with the same grooving width (CW).

General Purpose

Cat. No. GCM N2010 RN N3015 RN N4020 RN N5025 RN N6030 RN

AC530U

Type

m m m m

m m m m m

AC830P

Shape

AC520U

Coated Carbide AC425K

Face / Necking

Application

GNDN Inserts Dimensions (mm) CW Cutting Tolerance Width 2,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03

1,0 1,5 2,0 2,5 3,0

21,7 22,4 28,0 28,1 28,1

3,6 3,8 4,0 4,1 4,5

Select holders and inserts with the same grooving width (CW).

F31

Grooving Tool Holders

GNDF Type Face Grooving

Face Grooving

CDX

WF CW

GNDF Face

Max. Dia.

Min. Dia. Work diameters in the stock indicate external diameters of face grooving.

Spare Parts

DC (Work Diameter)

Use for multi-purpose or profiling insert for turning (wide grooves).

Above figures show right hand tools.

Holders

Grooving & Parting-Off

Cat. No. GNDF R/L 2020 K 312-035 GNDF R/L 2020 K 312-040 GNDF R/L 2020 K 318-050 GNDF R/L 2020 K 318-065 GNDF R/L 2020 K 318-090 GNDF R/L 2020 K 318-140 GNDF R/L 2020 K 318-180 GNDF R/L 2020 K 418-040 GNDF R/L 2020 K 423-050 GNDF R/L 2020 K 423-065 GNDF R/L 2020 K 423-085 GNDF R/L 2020 K 423-125 GNDF R/L 2020 K 423-180 GNDF R/L 2020 K 423-280 GNDF R/L 2020 K 523-050 GNDF R/L 2020 K 523-065 GNDF R/L 2020 K 523-085 GNDF R/L 2020 K 523-125 GNDF R/L 2020 K 523-180 GNDF R/L 2020 K 523-280 GNDF R/L 2020 K 623-050 GNDF R/L 2020 K 623-070 GNDF R/L 2020 K 623-100 GNDF R/L 2020 K 623-180 GNDF R/L 2020 K 623-280 GNDF R/L 2525 M 312-035 GNDF R/L 2525 M 312-040 GNDF R/L 2525 M 318-050 GNDF R/L 2525 M 318-065 GNDF R/L 2525 M 318-090 GNDF R/L 2525 M 318-140 GNDF R/L 2525 M 318-180 GNDF R/L 2525 M 418-040 GNDF R/L 2525 M 423-050 GNDF R/L 2525 M 423-065 GNDF R/L 2525 M 423-085 GNDF R/L 2525 M 423-125 GNDF R/L 2525 M 423-180 GNDF R/L 2525 M 423-280 GNDF R/L 2525 M 523-050 GNDF R/L 2525 M 523-065 GNDF R/L 2525 M 523-085 GNDF R/L 2525 M 523-125 GNDF R/L 2525 M 523-180 GNDF R/L 2525 M 523-280 GNDF R/L 2525 M 623-050 GNDF R/L 2525 M 623-070 GNDF R/L 2525 M 623-100 GNDF R/L 2525 M 623-180 GNDF R/L 2525 M 623-280

Stock

Work Dia. (mm)

Dimensions (mm)

Groov. Max. CutWidth off Dia. (mm) (mm)

WF HF

CDX

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

35,6 35,6 41,6 41,6 41,6 41,6 41,6 41,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 35,6 35,6 41,6 41,6 41,6 41,6 41,6 41,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6 46,6

35–45 40–55 50–70 65–100 90–150 140–200 180–300 40–55 50–70 65–90 85–130 125–200 180–300 280–1000 50–70 65–90 85–130 125–200 180–300 280–1000 50–75 70–110 100–200 180–300 280–1000 35–45 40–55 50–70 65–100 90–150 140–200 180–300 40–55 50–70 65–90 85–130 125–200 180–300 280–1000 50–70 65–90 85–130 125–200 180–300 280–1000 50–75 70–110 100–200 180–300 280–1000

3,0 3,0 3,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0

12 12 18 18 18 18 18 18 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 12 12 18 18 18 18 18 18 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

Applicable Insert

Cap Screw

Spanner

GCM N30-

□□

BX0520 5,0

LH040

GCM N40-

□□

BX0520 5,0

LH040

GCM N50-

□□

BX0520 5,0

LH040

GCM N60-

□□

BX0520 5,0

LH040

GCM N30-

□□

BX0520 5,0

LH040

GCM N40-

□□

BX0520 5,0

LH040

GCM N50-

□□

BX0520 5,0

LH040

GCM N60-

□□

BX0520 5,0

LH040

Select holders and inserts with the same grooving width (CW).

F32

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GNDF Type

MG General Purpose

ML CW=<4mm

CW=>5mm Low Feed

Copying / Cut-Off

General Purpose

GL Low Feed

Non Ferrous Face / Metals Necking

RN General Purpose

GA General Purpose

GCM N3004 MG N4008 MG N5008 MG N6008 MG GCM N3002 ML N4004 ML N5004 ML N6004 ML GCM N3002 GG N4002 GG N5002 GG N6002 GG GCM N3004 GG N4004 GG N5004 GG N6004 GG GCM N3002 GL N4002 GL N5002 GL N6002 GL GCM N3002 GF N4002 GF N5002 GF N6002 GF GCM N3015 RN N4020 RN N5025 RN N6030 RN GCG N3002 GA N4004 GA N5004 GA N6004 GA

m m m m m m m m m m m m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l

m m

l l m m

l l m m m m m m

m m m m

l l l l m m m m

m m m m

H10

l l l l l l l l

T2500A

l l l l l l l l l l

Cermet Carbide

m m

m m m m

Dimensions (mm) CW Cutting Tolerance Width 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,03 4,0 ±0,03 5,0 ±0,03 6,0 ±0,03 3,0 ±0,025 4,0 ±0,025 5,0 ±0,025 6,0 ±0,025

0,4 0,8 0,8 0,8 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 0,2 0,4 0,4 0,4

21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 22,4 28,0 28,1 28,1 21,1 26,4 26,4 26,4

3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5

Grooving & Parting-Off

Low Cutting Force

Cat. No.

AC530U

Type

AC520U

Shape

AC425K

Coated Carbide AC830P

Grooving / Turning

Application

Inserts for GNDF

Select holders and inserts with the same grooving width (CW).

F33

Grooving Tool Holders

GNDFS Type

Face Grooving L-Styled (Non-Adjustable Type)

GNDFS

Face

Face Grooving

Max. Dia (Outer) Min. Bore (Outer) Min. Bore (Inner )

Use the multi-purpose copying inserts for turning (wide grooves).

Spare Parts

(Work Diameter)

Above figures show right hand tools.

Holders Cat. No.

Grooving & Parting-Off

WF HF LH

Min. Work Dia. Bore Ø (mm) Inner DC (mm)

25 25 25 25 25 32 32 32 32 32 25 25 25 25 25 32 32 32 32 32

150 150 150 150 150 170 170 170 170 170 150 150 150 150 150 170 170 170 170 170

47 47 47 47 47 54 54 54 54 54 47 47 47 47 47 54 54 54 54 54

70–100 100–200 180–300 280–1000 >450 70–100 100–200 180–300 280–1000 >450 70–100 100–200 180–300 280–1000 >450 70–100 100–200 180–300 280–1000 >450

Stock L

GNDFS R/L2525M 620 070 GNDFS R/L2525M 620 100 GNDFS R/L2525M 620 180 GNDFS R/L2525M 620 280 GNDFS R/L2525M 620 450 GNDFS R/L3232P 620 070 GNDFS R/L3232P 620 100 GNDFS R/L3232P 620 180 GNDFS R/L3232P 620 280 GNDFS R/L3232P 620 450 GNDFS R/L2525M 820 070 GNDFS R/L2525M 820 100 GNDFS R/L2525M 820 180 GNDFS R/L2525M 820 280 GNDFS R/L2525M 820 450 GNDFS R/L3232P 820 070 GNDFS R/L3232P 820 100 GNDFS R/L3232P 820 180 GNDFS R/L3232P 820 280 GNDFS R/L3232P 820 450

Dimensions (mm)

25 25 25 25 25 32 32 32 32 32 25 25 25 25 25 32 32 32 32 32

25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 30

Groov. Max. Groov. Width Depth (mm) (mm)

6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0

58 88 168 268 438 58 88 168 268 438 54 84 164 264 434 54 84 164 264 434

Applicable Insert

Cap Screw

□ N60-□□

BX0520

5,0 LH040

□ N60-□□

BX0620

6,0 LH050

GCM N80-

□□

BX0620

6,0 LH050

GCM N80-

□□

BX0620

6,0 LH050

CW CDX 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Spanner

Select holders and inserts with the same grooving width (CW).

General Purpose

ML Low Feed

General Purpose

Low Feed

GF Low Cutting Force

Non Ferrous Face / Metals Necking

RN General Purpose

GCM N6008 MG N8008 MG GCM N6004 ML N8004 ML GCM N6002 GG N6004 GG N8004 GG GCM N6002 GL N8004 GL GCM N6002 GF N8002 GF N8004 GF GCM N6030 RN

GCG N6004 GA

l l l l

m m m m m m m m m

l l l l l l l l l l l l

m m m

l m m m m m m

l m

m m m

H10

l l l

Cermet Carbide T2500A

AC530U

Cat. No.

AC520U

Type

AC425K

Shape

AC830P

Coated Carbide

Copying / Cut-Off

Grooving / Application Turning

Inserts for GNDFS

Dimensions (mm) CW Cutting Tolerance Width 6,0 ±0,03 8,0 ±0,04 6,0 ±0,03 8,0 ±0,04 6,0 ±0,03 6,0 ±0,03 8,0 ±0,04 6,0 ±0,03 8,0 ±0,04 6,0 ±0,03 8,0 ±0,04 8,0 ±0,04 6,0 ±0,03

0,8 0,8 0,4 0,4 0,2 0,4 0,4 0,2 0,4 0,2 0,2 0,4 3,0

26,4 28,75 26,4 28,75 26,4 26,4 28,75 26,4 28,75 26,4 28,75 28,75 28,1

4,5 6,0 4,5 6,0 4,5 4,5 6,0 4,5 6,0 4,5 6,0 6,0 4,5

6,0 ±0,025 0,4

26,4

4,5

General Purpose

Select holders and inserts with the same grooving width (CW).

F34

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Grooving Tool Holders

GND Type Application Examples 20CrMo5, Automotive Part, Face Profiling

C53, Cam Shaft Grooving / Finishing (Contin. to Heavy Interrupted) - Higher rigidity - Vibration reduction - Chip control - Fracture resistance

Ø 50

Target:

- Higher rigidity - Vibration reduction - Chip control - Wear resistance performance

Ø 36

Target:

Holder:

GNDF R2525M 423-125

Holder:

GNDM L2525M 618

Insert:

GCM N4020 RG

Insert:

GCM N6030 RG

4 mm

Grooving width:

6 mm

Grooving width:

Cutting conditions: vc= 200 m/min f = 0,14 mm/rev wet

Cutting conditions: vc= 130 m/min f = 0,36 mm/rev wet

C48, Machine Part, Cut-Off

34CrMo4, Crank, Cut-Off - Higher rigidity - Vibration reduction - Chip control

GND

Chipping / Large Wear Conventional Tool

Ø12

Holder:

GNDL R2525M 320

Holder:

GNDL R2525M 320

Insert:

GCM N3002 GG

Insert:

GCM N3002 GG

3 mm

Grooving width:

3 mm

Grooving width: Normal Wear

Ø 85,0

Target:

- Higher rigidity - Vibration reduction - Fracture resistance

Ø 30,3

Target:

Cutting conditions: n = 1600 min-1 vc= 200 m/min f = 0,05 mm/rev wet

GND

0,30mm/rev

Conventional Tool

Cutting conditions: vc= 115 m/min f = 0,30 mm/rev wet

0,08mm/rev Feed Rate (mm/rev)

Improved efficiency Stable machining free of vibration Stable chip control

X40CrVMo5-1, (45-48HRC), Machine Part, Cut-Off

20Cr4, Gear Shaft, Grooving / Pocketing Ø 44,0

Target:

Ø48

- Higher rigidity - Vibration reduction - Chip control

Ø 56,8

Stable machining free of vibration! Excellent fracture resistance Stable fracture resistance

Target: - Higher rigidity - Vibration reduction - Chip control

Holder:

GNDL R2525M 425

Holder:

GNDM R2020K 518

Insert:

GCM N4002 GG

Insert:

GCM N5008 MG

Grooving width:

2. Finishing

4 mm

Cutting conditions: vc= 50 m/min f = 0,03 mm/rev wet

Stable machining free of vibration! Excellent chip control using the GND type. No more unexpected breakage!

1. Roughing

Grooving & Parting-Off

Ø40

Stable machining free of vibration! Excellent fracture resistance Stable chip control

Ø12

Stable machining free of vibration! Excellent chip control using the GND type.

Grooving width: 5 mm Cutting conditions: vc= 150 m/min f = 0,1 mm/rev wet

Stable machining free of vibration! Excellent chip control using the GND type.

F35

ISO-PSC Polygon Modular

GND Grooving System GNDCM

PSC

CDX

External Grooving

External

General Features New grades and chipbreakers have been added to the already established GND grooving system with polygon shank and a flexible and economical cassette system for inserts. An array of chipbreakers improves the efficiency in chip control in various applications such as grooving, turning, profiling and cut-off.

Advantages GND inserts for soft grooving from 2,0 - 6,0 mm width Expanded grade selection with 9 different chipbreakers for a wide application range Provides excellent chip control Achieves stable long tool life

Grooving & Parting-Off

Cassette Cat. No.

CW (mm)

GNDCM R/L 212 GNDCM R/L 312 GNDCM R/L 418 GNDCM R/L 518 GNDCM R/L 618

l l l l l

2 3 4 5 6

CDX (mm) GCM GCM GCM GCM GCM

12 18

Tightening Torque (N·m)

Cap Screw

Inserts

□20-□□ □30-□□ □40-□□ □50-□□ □60-□□

Spanner

5,0 BX0512

LH040 6,0

Holder

Style Straight L-Style

Note: The right handed PSC40/50GM90R holder needs a left cassette. The left handed PSC40/50GM90L holder needs a right cassette.

Cat. No. PSC40GM00 R/L PSC50GM00 R/L PSC40GM90 R/L PSC50GM90 R/L

l l l l

DCSFMS (mm) 40 50 40 50

WF (mm) 22 27 42* 47*

LF (mm) 80* 52,5 55,0

Shank Diameter (DCSFMS)

Cap Screw BFTX0619N

Tightening Torque (N·m)

LT25

7,5

External Multi-Purpose

Application

Style 00 = Straight 90 = L-Style

Holder Design R = Right L = Left

Application

Holder Design R = Right L = Left

Grooving Width

Max. Grooving Depth

Series Symbol GND

Spanner

* Dimension when using radial grooving cassettes.

Identification Details - Polygon-Toolholder PSC 40 G M Polygonshank

DCSFMS

PSC__GM90 (L-style)

DCSFMS

PSC__GM00 (straight)

Identification Details - Cassette

F36

GND

Series Symbol GND

Cassette

l = Euro stock = Japan stock

External Multi-Purpose

Recommended Tightening Torque (N·m)

ISO-PSC Polygon Modular

GND Grooving System

PSC

Grooving / Turning

0,10 15°

General Purpose

0,05 20°

Low Feed

0,10

Copying / Cut-Off

20°

General Purpose 0,10 20°

Copying

30°

Low Cutting Force 0,05

25°

General Purpose

Face / Necking

0,05 25°

General Purpose

Non Ferrous Metals

General Purpose

l l l l

l l l l l l l

l l l l

l m m m m m m m m m m m m m

m m

l l m m

l l l m m

l l

l l l l

m m

l m

l l l l

m m m m

m m m m m m m m

m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

H10

l l l l

T2500A

GCM N3004 MG N4008 MG N5008 MG N6008 MG GCM N2002 ML N3002 ML N4004 ML N5004 ML N6004 ML GCM N2002 GG N3002 GG N4002 GG N5002 GG N6002 GG GCM N3004 GG N4004 GG N5004 GG N6004 GG GCM N2002 GL N3002 GL N4002 GL N5002 GL N6002 GL N2002 GF N3002 GF N4002 GF N5002 GF N6002 GF GCM N3015 RG N4020 RG N5025 RG N6030 RG GCM N2010 RN N3015 RN N4020 RN N5025 RN N6030 RN GCG N2002 GA N3002 GA N4004 GA N5004 GA N6004 GA

m m

m m m

m m

m m m m m m m m m m

0,4 0,8 0,8 0,8 0,2 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 1,0 1,5 2,0 2,5 3,0 0,2 0,2 0,4 0,4 0,4

3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5 3,6 3,8 4,0 4,1 4,5

Grooving & Parting-Off

Low Feed

Cermet Carbide

Coated Carbide Cat. No.

AC530U

Cross section of cutting edge

AC520U

Type

AC425K

Shape

AC830P

Application

Inserts

Application

Select holders and inserts with the same grooving width (CW).

Shape

Cut-Off

Figures show right hand tools.

Type CG

Cross section of cutting edge

□ □ □ GCM□20003 CF 10 □30003 CF 10 25° □20003 CF 15 □30003 CF 15 25°

PSI

General Purpose New Low Cutting Force

Coated Carbide Cat. No. R/L

Dimensions (mm)

CW PSI Cutting Tolerance L R L R L R L Width m l l 5° 2,0 ±0,03 m l l 5° 3,0 ±0,03 m l l 5° 4,0 ±0,03

AC830P AC520U AC530U AC1030U

R L R

GCM 2002 CG 05 m m m 3002 CG 05 l m m 4002 CG 05 m m m

l l l l

10° 10° 15° 15°

2,0 3,0 2,0 3,0

±0,08 ±0,08 ±0,08 ±0,08

0,2 0,2 0,2

21,1 21,3 26,7

3,6 3,8 4,0

0,03 0,03 0,03 0,03

22,4 22,4 22,4 22,4

3,6 3,8 3,6 3,8

F37

ISO-PSC Polygon Modular

GND Grooving System GNDCF Face Grooving

PSC

New

Face

DC Work Diameter (mm)

Max. Dia. Ø Min. Dia. Ø

CDX CW

Work diameters in the stock indicate external diameters of face grooving.

Above figures show right hand tools.

Grooving & Parting-Off

Cassette Cat. No.

GNDCF R/L 312-040 GNDCF R/L 315-050 GNDCF R/L 315-065 GNDCF R/L 318-090 GNDCF R/L 318-140 GNDCF R/L 418-040 GNDCF R/L 418-050 GNDCF R/L 418-065 GNDCF R/L 418-085 GNDCF R/L 418-125 GNDCF R/L 418-180 GNDCF R/L 518-050 GNDCF R/L 518-065 GNDCF R/L 518-085 GNDCF R/L 518-125 GNDCF R/L 518-180 GNDCF R/L 618-050 GNDCF R/L 618-070 GNDCF R/L 618-100 GNDCF R/L 618-180 GNDCF R/L 618-280

l l l l

q q q q q q q q q q q q

CW Diameter Range (mm) (mm)

40–200

40–300

50–300

50–1000

DC (mm)

CDX (mm)

40–55 50–70 65–100 90–150 140–200 40–55 50–70 65–90 85–130 125–200 180–300 50–70 65–90 85–130 125–200 180–300 50–75 70–110 100–200 180–300 280–1000

12 15 15 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Inserts

□ N30-□□

□ N40-□□

Cap Screw

Tightening Torque Spanner (N·m)

5,0

BX0512 GC

□ N50-□□

□ N60-□□

LH040 6,0

Holder

DCSFMS

PSC__GM90 (L-style)

DCSFMS

PSC__GM00 (straight)

Note: The right handed PSC40/50GM90R holder needs a left cassette. The left handed PSC40/50GM90L holder needs a right cassette.

Style Straight L-Style

Cat. No. PSC40GM00 R/L PSC50GM00 R/L PSC40GM90 R/L PSC50GM90 R/L

l l l l

DCSFMS (mm) 40 50 40 50

WF (mm) 22 27 43* 48*

LF (mm) 81* 52,5 55,0

Shank Diameter (DCSFMS)

Series Symbol GND

Identification Details - Cassette

F38

BFTX0619N

Tightening Torque (N·m)

LT25

7,5

External Multi-Purpose

Application

Style 00 = Straight 90 = L-Style

Holder Design R = Right L = Left

GND

Series Symbol GND

Cassette

Application Face Grooving

Holder Design R = Right L = Left

Grooving Width

Max. Grooving Depth

l = Euro stock = Japan stock

Spanner

* Dimension when using face grooving cassettes.

Identification Details - Polygon-Toolholder PSC 40 G M Polygonshank

Cap Screw

Delivery on request

Recommended Tightening Torque (N·m)

ISO-PSC Polygon Modular

GND Grooving System

PSC

MG General Purpose

ML CW=<4mm

CW=>5mm Low Feed

Copying / Cut-Off

General Purpose

GL Low Feed

Non Ferrous Face / Metals Necking

RN General Purpose

GA General Purpose

m m m m m m m m m m m m m m m m m m m m

l l l l l l l l l l l l l l l l l l l l l l l l

m m

l l m m

l l m m m m m m

m m m m

l l l l m m m m

m m m m

H10

l l l l l l l l

T2500A

l l l l l l l l l l

Cermet Carbide

m m

m m m m

0,4 0,8 0,8 0,8 0,2 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 1,5 2,0 2,5 3,0 0,2 0,4 0,4 0,4

21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 21,1 26,4 26,4 26,4 22,4 28,0 28,1 28,1 21,1 26,4 26,4 26,4

3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5 3,8 4,0 4,1 4,5

Grooving & Parting-Off

Low Cutting Force

Cat. No.

AC530U

Type

AC520U

Shape

AC425K

Coated Carbide AC830P

Grooving / Turning

Application

Inserts

Select holders and inserts with the same grooving width (CW).

F39

SumiTurn B-Groove Insert

TGA-BF Type

Characteristics ● ● ● ●

Outstanding chip control when grooving Excellent chip control when finishing wide grooves using axial feed Grooving inserts from 1,5–4,5 mm wide Grade AC530U with Super ZX ultra hard coating for steels, stainless steels and cast iron increases productivity and extends tool life

External Grooving

Figures show right hand tools.

5°

Cat. No. GWC R/L 1010-3 GWC R/L 1212-3 GWC R/L 1616-3 GWC R/L 2020-3 GWC R/L 2525-3 GWC R/L 2020-15 GWC R/L 2020-25 GWC R/L 2020-35 GWC R/L 2525-15 GWC R/L 2525-25 GWC R/L 2525-35

Stock R L m m

l m m

l l l l l l

Dimensions (mm) B LF WF 10 125 10 12 125 12 16 125 16 20 125 25 20 150 30 20 125 25 20 125 25 20 125 25 25 150 30 25 150 30 25 150 30

H 10 12 16 20 25 20 20 20 25 25 25

m m m m

l l l l l l l

HF 10 12 16 20 25 20 20 20 25 25 25

Fig. 2 2 3 1 1 1 1 1 1 1 1

Grooving Width Maximum Applicable Grooving Insert Group CW (mm) Depth (mm) No. 0,33–2,80 0,8–2,5 u 0,33–2,80 0,8–2,5 u 0,33–2,80 0,8–2,5 u 0,33–2,80 0,8–2,5 u 0,33–2,80 0,8–2,5 u v 1,25–1,45 2,0 w 1,50–2,30 3,5  2,50–4,80 5,0 v 1,25–1,45 2,0 w 1,50–2,30 3,5  2,50–4,80 5,0

Screw

Wrench

BFTX 3,4 TRX15 0409N

Clamp

Screw

Wrench

–

BFTX 3,4 TRX15 0409N

CCM 6B WB 6-20 -L/R -T/TL

LT20

BFTX 5,0 TRX20 0511N

CCM 8U WB 8-22 -L/R -T/TL

LT27

2°

5° WF

External Grooving

The rake angle R varies depending on the insert grade. For details, see the table at the lower part of page F39. Figures show right hand tools.

Spare Parts

Rake Angle: R

Right handed tool holders are applicable with left handed inserts (TGA-L).

GWCS R/L 2020-3 GWCS R/L 2525-3 GWCS R/L 2020-15 GWCS R/L 2020-25 GWCS R/L 2020-35 GWCS R/L 2525-15 GWCS R/L 2525-25 GWCS R/L 2525-35 l = Euro stock = Japan stock

Stock R L

m m m m

m m m m m m m

H 20 25 20 20 20 25 25 25

Dimensions (mm) B LF WF 20 125 25 25 150 30 20 125 27 20 125 27 20 125 27 25 150 32 25 150 32 25 150 32

HF 20 25 20 20 20 25 25 25

Grooving Width Maximum Applicable Grooving Insert Group CW (mm) Depth (mm) No. 0,33–2,80 0,8–2,5 u 0,33–2,80 0,8–2,5 u 1,25–1,45 2,0 v 1,50–2,30 3,5 w 2,50–4,80 5,0  1,25–1,45 2,0 v w 1,50–2,30 3,5  2,50–4,80 5,0 h

Cat. No.

F40

5°

Right handed tool holders are applicable with left handed inserts (TGA-L).

GWCS

Holders

Spare Parts

The rake angle R varies depending on the insert grade. For details, see the table at the lower part of page F39.

Grooving & Parting-Off

Holders

Rake Angle: R

5°

2°

Rake Angle: R

2°

Fig. 3

External Grooving

GWC

Fig. 2

Fig. 1

Delivery on request

Screw

Wrench

Clamp

Screw

Wrench

BFTX 3,4 TRX15 0409N

CCM 6B WB 6-20 -L/R -T/TL

LT20

BFTX 5,0 TRX20 0511N

CCM 8U WB 8-22 -L/R -T/TL

LT27

Recommended Tightening Torque (N·m)

SumiTurn B-Groove Holders

GWC/GWCS/GWCI ISO-PSC Polygon Modular

Holder Cat. No.

PSC

Cassette Cat. No.

Grooving Grooving Depth Width (mm) (mm) 3,9 l l 1,5–2,3 5,4 l l 2,5–4,5 R

GWCCM R/L 25 GWCCM R/L 35

PSC 40 GM00 R/L PSC 50 GM00 R/L PSC 40 GM90 R/L PSC 50 GM90 R/L

Insert Screw

Insert

□ □□□ BF □ □□□ BF

TGA 4 TGA 4

l l l l

F Ø L (mm) (mm) (mm) 40 50 40 50

80,0 80,0 52,5 55,0

TRX20

5,0

Spanner

LT25

BFTX0619N 7,5

Clamp Finger

Spring

Spanner

BFTX0511N

22 27 42 47

Cap Screw

Spanner

SCP4A

LH030

3,0

Internal Grooving 14°

GWCI

DMIN

DCON

The rake angle R varies depending on the insert grade. For details, see the table at the lower part of page F39.

Internal Grooving

2°

Figures show right hand tools.

Spare Parts

Rake Angle: R

Right handed tool holders are applicable with left handed inserts (TGA-L).

Dimensions (mm) Stock R L DMIN DCON LF H HF 35 25 100 23 11,5 q q 40 32 250 30 15,0 q q

Cat. No. GWCI R/L 325 GWCI R/L 432

15° (IC)12,70

Fig. 1

CW±0,025

RE RE

CDX

Inserts

4,76

Fig. 2 E2

Notice: Please note the cutting edge position E2, for grooving widths below 1,85 mm..

(Note 2) Figures show right hand tools.

Applicable Dimensions (mm) Coated & AC530U ( ) CDX: presents max. depth Fig. holder Cat. No. insert group R L CW CDX RE E2 v TGA R/L 4140BF01 m m 1,40 2,5 (2,0-1,7) 0,1 0,300 2 TGA R/L 4150BF 0,250 l l 1,50 m m 1,65 TGA R/L 4165BF 0,175 3,9 2 m m 1,75 TGA R/L 4175BF 0,125 External m m 1,85 TGA R/L 4185BF 0,2 0,075 w (3,5) TGA R/L 4200BF l l 2,00 Internal m m 2,20 0 1 TGA R/L 4220BF (2,5) m m 2,30 TGA R/L 4230BF TGA R/L 4250BF l l 2,50 m m 2,65 TGA R/L 4265BF m m 2,70 TGA R/L 4270BF m m 2,80 TGA R/L 4280BF TGA R/L 4300BF l l 3,00 0,3 m m 3,20 TGA R/L 4320BF 5,4 m m TGA R/L 4330BF 3,30 TGA R/L 4350BF l l 3,50 External 0 1  m m 3,70 TGA R/L 4370BF (5,0) m m 3,90 Internal TGA R/L 4390BF (2,5) TGA R/L 4400BF l l 4,00 m m 4,10 TGA R/L 4410BF m 4,20 TGA R/L 4420BF 0,4 m m 4,30 TGA R/L 4430BF m m 4,40 TGA R/L 4440BF TGA R/L 4450BF l l 4,50

)

Please select applicable inserts for the holders by using matching group numbers.

WF 17,5 17,5

Grooving width CW (mm) 0,33–2,80 1,25–4,80

Maximum Grooving Depth (mm)

Applicable Insert Group No.

0,8–2,0 2,0–2,5

u vw

Screw

Wrench

BFTX0409N 3,4 BFTX0511N 5,0

Recommended Cutting Conditions

Grooving & Parting-Off

Holders

TRX 15 TRX 20

Feed direction

Grooving Wet condition is recommended.

Work Material

General Steel

Cutting speed (m/min) Groove width (mm) Feed rate (mm/rev) Ext. Int.

Depth of cut (mm)

Stainless Steel

50–180 50–160 1,5–2,3 2,5–3,3 3,5–4,5 0,03–0,12 0,04–0,12 0,05–0,12 –3,5 –5,0 –5,0 –2,5

Axial Feed

Feed direction for axial feed Wet condition is recommended.

Work Material Cutting speed (m/min) Feed rate (mm/rev) Depth of cut (mm)

Stainless Steel

General Steel

50–180 50–160 0,03–0,10 0,05–0,10 0,07–0,12 –0,3 –0,5 –0,7

Rake Angle with a Holder Fitted (E) Grooving External GMC, GWCS Internal GMCI

AC530U

T3000Z T1500A BN2000 DA2200

10°

20°

10°

5°

0°

10°

1°

11°

1°

–4°

–9°

1°

F41

SumiTurn Groove Insert

TGA Type Inserts

Grade

Cutting Edge Honing

15°

Sharp

25°

Coated Cermet

T3000Z

Honing

15°

Cermet

T1500A

Sharp

10°

SUMIBORON

BN2000

K-Land

5°

SUMIDIA

DA2200

Sharp

15°

Carbide

GAN

AC530U

Coated Carbide

CDX

GAN CW ±0,025 RE RE

* See page F39 for the rake angle with a holder fitted.

This figure shows right handed tools.

Dimensions (mm)

Cat. No.

(The part numbers of T1500A end with E)

Grooving & Parting-Off

TGA R/L 3033 (E) TGA R/L 3050 (E) TGA R/L 3075 (E) R/L 3095 (E) R/L 3100 (E) R/L 3110 (E) R/L 3125 (E) R/L 3135 (E) R/L 3145 (E) R/L 3150 (E) R/L 3165 (E) R/L 3175 (E) R/L 3185 (E) TGA R/L 3200 (E) R/L 3220 (E) R/L 3230 (E) R/L 3250 (E) R/L 3265 (E) R/L 3270 (E) R/L 3280 (E) TGA R/L 4125 (E) R/L 4145 (E) TGA R/L 4150 (E) R/L 4165 (E) R/L 4175 (E) R/L 4185 (E) R/L 4200 (E) R/L 4220 (E) R/L 4230 (E) TGA R/L 4250 (E) R/L 4265 (E) R/L 4270 (E) R/L 4280 (E) R/L 4300 (E) R/L 4320 (E) R/L 4330 (E) TGA R/L 4350 (E) R/L 4370 (E) R/L 4390 (E) R/L 4400 (E) R/L 4410 (E) R/L 4420 (E) R/L 4430 (E) R/L 4440 (E) R/L 4450 (E) R/L 4480 (E)

AC530U R

H1 R

T3000Z T1500A BN2000 DA2200 L

– –

m m

– –

m m

* See the group numbers of GWC, GWCS and GWCI types on page F38 and F39 to find applicable holders. Inserts and holders that have corresponding group numbers can be used together.

F42

= Japan stock

Max. Groove Depth External Internal

0,33 0,50 0,75 0,95 1,00 1,10 1,25 1,35 1,45 1,50 1,65 1,75 1,85 2,00 2,20 2,30 2,50 2,65 2,70 2,80 1,25 1,45 1,50 1,65 1,75 1,85 2,00 2,20 2,30 2,50 2,65 2,70 2,80 3,00 3,20 3,30 3,50 3,70 3,90 4,00 4,10 4,20 4,30 4,40 4,50 4,80

CDX

RE 0,05

0,8 1,2

0,5 0,8

1,0 1,4

2,0

1,5

2,5

9,525 0,1 (T1500A 0,2)

2,5

2,0

3,0

2,0

1,7

2,5

Insert /Holder Group No.*

3,18

0,2 3,5

5,0 *1

2,5

3,9

5,4 *1

0,3

12,70

4,76



5,0

2,5

5,4 0,4 *2

5,00 *1: CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove depth 4,0 (2,5 during internal machining) *2: RE for SUMIBORON = 0,2, RE for SUMIDIA = 0,1

Delivery on request

SumiTurn Groove Insert

TGA Type Inserts Grade

Cutting Edge Honing

15°

Sharp

25°

Coated Cermet

T3000Z

Honing

15°

Cermet

T1500A

Sharp

10°

SUMIBORON

BN2000

K-Land

5°

SUMIDIA

DA2200

Sharp

15°

Carbide

GAN

AC530U

Coated Carbide

CDX

GAN CW ±0,025 RE RE

* See page F39 for the rake angle with a holder fitted.

This figure shows right handed tools.

Dimensions (mm)

AC530U

Cat. No. TGA R/L 4050 R TGA R/L 4075 R R/L 4100 R TGA R/L 4125 R R/L 4150 R R/L 4200 R

H1 R

T3000Z T1500A BN2000 DA2200 L

1,00 1,50 2,00 2,50 3,00 4,00

* See the group numbers of GWC, GWCS and GWCI types on page F38 and F39 to find applicable holders. Inserts and holders that have corresponding group numbers can be used together.

Max. Groove Depth External Internal

CDX

RE 0,50 0,75 1,00 1,25 1,50 2,00

2,0

1,7

2,5

3,5

2,5

3,9

5,0

2,5

5,4 *1

Insert /Holder Group No.*

v 12,70

4,76



*1 CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove depth 4,0 (2,5 during internal machining)

Work Material

General Steel

Grade Cutting Speed (m/min) Feed Rate (mm/rev)

Stainless Steel T1500A

AC530U

T3000Z

T1500A

DA2200

BN2000

50–200 0,02–0,10

100–180 0,05–0,10

100–180 0,05–0,08

50–200 0,02–0,10

80–150 0,05–0,08

80–120 0,05–0,08

200–300 0,05–0,15

80–120 0,03–0,07

Notes for Machining an Insert

(Incomplete products. Machine them to meet your edge width, nose radius and rake angle requirements.) Fig. 1

Make the cutting edge so that the rake angle, back taper, etc. as shown in fig. 3. When you have installed an insert into a holder, it becomes a cutting blade element as shown in fig. 4.

Fig. 2 2°

Hardened Steel

T3000Z

Insert Blanks

2°

CDX

Non-Ferrous Metal

AC530U

Suggested Shape Fig. 3

Grooving & Parting-Off

Recommended Cutting Conditions

4° 0,45mm

4°

2°

5°

This figure shows right handed tools. Dimensions (mm)

Cat. No. TGA R/L 3 T18 R/L 3 T23 R/L 3 T31 TGA R/L 4 T22 R/L 4 T37 R/L 4 T47

KH03 R

H1 R

EH510 T1500A L

R m

CW CDX

1,85 m 2,35 3,18 2,20 3,75 4,76

(3,4) (3,4) 9,525 3,18 – (4,8) (6,2) 12,70 4,76 –

Fig. 1

Cutting blade element during holder installation Fig. 4

2° 2°

2 1 2

Note: CDX values in parentheses are for reference only.

5°

F43

Parting-Off Mini Holders

SCT Type

Spare Parts

SCT

Parting-Off Tools

Fig. 2 1,5° WF

Fig. 1

Above figures show right hand tools.

Holders Stock

Cat. No. SCT R 1010 SCT R 1212 SCT R 1616 SCT R 101016 SCT R 121216 SCT R 161616 SCT L 1010 SCT L 1212 SCT L 1616 SCT L 101016 SCT L 121216 SCT L 161616

H 10 12 16 10 12 16 10 12 16 10 12 16

l l l m m m

B 10 12 16 10 12 16 10 12 16 10 12 16

Dimensions (mm) LF WF 120 10 120 12 120 16 120 10 120 12 120 16 120 10 120 12 120 16 120 10 120 12 120 16

HF 10 12 16 10 12 16 10 12 16 10 12 16

LH 15 15 15 18 18 18 15 15 15 18 18 18

Applicable inserts

Fig.

CT R05_ _ _ CT R12_ _ _

CT R16_ _ _ CT L05 _ _ _ CT L12 _ _ _ CT L16 _ _ _

Screw

Wrench

BFTX0410T8L

TRX 08

1 2

BFTX0410T8R

Inserts CTL _ _ R

20°

2,5

2-RE

20°

For Left Handed Holder (SCTL) CTL _ _ N CTL _ _ L

20°

CTR 050505 R/N/L 050500 R/N/L CTR 121005 R/N/L 121505 R/N/L 122005 R/N/L 121000 R/N/L 121500 R/N/L 122000 R/N/L CTR 161005 R/N/L 161505 R/N/L 162005 R/N/L 161000 R/N/L 161500 R/N/L 162000 R/N/L CTR 050500 R/N/L NB CTR 121000 R/N/L NB 121500 R/N/L NB 122000 R/N/L NB CTR 161000 R/N/L NB 161500 R/N/L NB 162000 R/N/L NB CTL 050505 R/N/L 050500 R/N/L CTL 121005 R/N/L 121505 R/N/L 122005 R/N/L 121000 R/N/L 121500 R/N/L 122000 R/N/L CTL 161005 R/N/L 161505 R/N/L 162005 R/N/L 161000 R/N/L 161500 R/N/L 162000 R/N/L

AC1030U R N L

AC530U R N L

m m m

m m m m m m m m

m m

l l l l

m m m

m m

m m m

m m m m m m m m

m m m m

l m m m

m m

l = Euro stock = Japan stock

l l

55°

20°

55°

2-RE

2,5

20°

Cat. No.

F44

For Right Handed Holder (SCTR) CTR _ _ N CTR _ _ L

Insert Shape Installation and Dimen- Conditions sions for Holder

Grooving & Parting-Off

CTR _ _ R

m m m m m m m m

m m

m m m

m m

Max. Cut-Off Ø (mm)

5 5 12 12 12 12 12 12 16 16 16 16 16 16 5 12 12 12 16 16 16 5 5 12 12 12 12 12 12 16 16 16 16 16 16

CW RE 0,5

0,05 0

Chip Breaker

Applicable Holder

1,0 SCT R1010 1,5 0,05 19 7 SCT R1212 2,0 SCT R1616 1,0 With 1,5 0 Chip 2,0 Breaker 1,0 1,5 0,05 2,0 SCT R101016 23,1 8,3 1,0 SCT R121216 1,5 SCT R161616 0 2,0 0,5 SCT R1010 1,0 19 7 Without SCT R1212 1,5 SCT R1616 Chip 2,0 0 1,0 Breaker SCT R101016 1,5 23,1 8,3 SCT R121216 SCT R161616 2,0 0,5

Sharp cutting edge (RE = 0,05 mm) Dimple location for positive clamping

Wide groove breaker for smooth chip evacuation

Surface Finish Comparison

0,05 0

1,0 SCT R1010 1,5 0,05 19 7 SCT R1212 2,0 SCT R1616 1,0 With 1,5 0 Chip 2,0 Breaker 1,0 1,5 0,05 2,0 SCT R101016 23,1 8,3 1,0 SCT R121216 1,5 SCT R161616 0 2,0

very small

SCT Work Material: Insert: Cutting Data:

Competitor´s tool X6Cr17 ( ø8 mm) CTR 121005 R, ( b =1,0 mm) vc = 45 m/min f = 0,02 mm/rev, Wet

Parting-Off Holders

Sumi-Grip Characteristics

• Holders available in carbide (SumiGrip) and steel (SumiGrip JR). • Capable on interrupted machining. • Can be used for cut-off, grooving and chamfering applications.

Type • Tool block type

STFH (steel) / WCFH (carbide) • Shank type STFS (steel) / WCFS (carbide)

Cut-Off

Features of Design

140

WCFH32

High performance insert

Cut-Off Diameter (mm)

120 100

STFH32

WCFH26 STFH26 STFS

60 40

Holder

Small wedge angle

GNDL

Optimal undercut shape

GNDL

WCFS

GNDM

SCT 3

Width (mm)

SumiGrip JR

270

130

Competitor

3 mm width

100

200

300

High

Wear Resistance SumiGrip (carbide)

SumiGrip Jr. (steel)

Competitor

50 40 0

Holding Force of the Insert (N)

Low Vibration Holder Overhang Limit (mm)

Twice the Insert Holding Force

0,1

0,2

Work shape

0,15

Competitor Breakage

0,10

SumiGrip Jr. (steel) SumiGrip (carbide)

0,05

0,3

40mm

Flank Wear Width (mm)

Grooving & Parting-Off

Feed Rate (mm/rev)

100

Number of Cutt-Offs

Work Material: C45 (hexagonal) Insert: 3 mm width, coated carbide Cutting Conditions: vc = 150 m/min, f = 0,15 mm/rev, wet (water soluble)

Work Material: C45 (Ø 50 mm, 250 HB) Insert: 3 mm width, coated carbide Cutting Conditions: vc = 80 m/min, dry

GG Type/GF Type/CF Type Chipbreaker, Grade AC1030U Utilizing grooving tool GND type chipbreaker series for excellent chip control. Low cutting force chipbreaker GF type (neutral) or CF type (left or right handed) inserts, coupled with a carbide blade, enables stable machining and prevents chattering even when machining stainless steel. Achieving stable and longer tool life with the new AC1030U grade.

Neutral

L/R handed

General purpose

Exotic alloy, Low cutting force

Performance (Chipbreaker) Chip Control Capability

Conventional

Work Material: X5CrMo17 12 2 (Ø 40 mm) Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, wet

F45

Parting-Off Holders

Sumi-Grip Jr. Cut-Off (Steel Holder/Tool Block Type)

STFH

CW B

Cut-Off

LF2

Parts

150°

Above figures show right hand tools.

Holders Cat. No.

Stock

STFH 26-2 26-3 26-4 26-5 STFH 32-2 32-3 32-4 32-5

H 26 26 26 26 32 32 32 32

l l l l l l l l

B 1,6 2,4 3,4 4,3 1,6 2,4 3,4 4,3

Dimensions (mm) LF HF 109 21,4 109 21,4 109 21,4 109 21,4 149 25,0 149 25,0 149 25,0 149 25,0

LF2 108 108 108 108 148 148 148 148

CW 2,0 3,0 4,0 5,0 2,0 3,0 4,0 5,0

Max. CutOff Dia.

40 70 70 70 40 100 100 100

Applicable Inserts WCF _ 2 _ WCF _ 3 _ WCF _ 4 _ WCF _ 5 _ WCF _ 2 _ WCF _ 3 _ WCF _ 4 _ WCF _ 5 _

Tool Blocks

Wrench

SBN 20-26 SBU 20-26 SL 4

SBN 20-32 SBN 25-32 SBU 20-32 SBU 25-32

Parts Hb

12,5 20 18

H Ha

SBN Type, One piece type

Grooving & Parting-Off

Applicable Tool Blocks

Cat. No.

Stock

SBN 20-26 SBN 20-32 SBN 25-26 SBN 25-32

l l

Cat. No.

Stock

SBU 20-26 SBU 20-32 SBU 25-26 SBU 25-32

l l

Applicable Dimensions (mm) H Ha Hb Hc L Carbide Blades 45 20 20 10,0 80 STFH 26_ 50 20 20 13,5 100 STFH 32_ 48 25 25 10,0 80 STFH 26_ 50 25 25 8,5 110 STFH 32_

Clamp Screw Wrench

BWS 30

WB 8-20

LH 040

(SBN20–26)

12,5 20 18

H Ha

SBU Type, Separate type

Dimensions (mm) Applicable H Ha Hb Hc L Carbide Blades 45 20 20 10,0 80 STFH 26_ 50 20 20 13,5 100 STFH 32_ 48 25 25 10,0 80 STFH 26_ 50 25 25 8,5 110 STFH 32_

(SBU20–26)

Wedge

BCS 15

BCS 20

BCS 25

Screw Wrench

BX 0622

LH 050

*Tool blocks selection guide see page F46

Cut-Off

STFS

Cut-Off (Steel Holder/Shank Type)

Max. Cut-Off Dia

Parts

LH2

Holders Cat. No. STFS R/L 1010-2 R/L 1212-2 R/L 1616-2 R/L 2020-2 STFS R/L 1616-3 R/L 2012-3 R/L 2020-3 R/L 2525-3 STFS R/L 2020-4 R/L 2525-4 STFS R/L 2020-5 R/L 2525-5

F46

Stock R L m

l l m

l m m l m

l l l l m l l m m m

l = Euro stock = Japan stock

m m

H 10 12 16 20 16 20 20 25 20 25 20 25

B 10 12 16 20 16 12 20 25 20 25 20 25

LF 86 110 110 125 110 110 125 150 125 150 125 150

Dimensions (mm) WF HF 10 10 12 12 16 16 20 20 16 16 12 20 20 20 25 25 20 20 25 25 20 20 25 25 q=

LH 17 18 – – 20 – – – – – – –

Delivery on request

LH2 17 18 19 24 22 24 30 30 33 38 35 40

CW 2,0 2,0 2,0 2,0 3,0 3,0 3,0 3,0 4,0 4,0 5,0 5,0

Max. CutOff Dia.

28 30 32 40 35 40 50 50 55 65 60 70

Applicable Inserts

Wrench

WCF _ 2 _

WCF _ 3 _ WCF _ 4 _ WCF _ 5 _

SL 4

Parting-Off Holders

Sumi-Grip Jr. Inserts Inserts Right Handed (R)

Left Handed (L) 2-RE0.2*

8° 2° CW 2°

2-RE0.2*

2° CW 2°

Neutral (N)

2-RE0.2*

8°

External Appearance WCF N _ GG General purpose

WCF N _ GF Exotic alloy Low feed

WCF _ _ CF Exotic alloy Low feed

WCF _ 2T Small diameter Low cutting force

WCF _ _ Without chip breaker General steel

Exotic alloy Low feed

WCF _ _ B Cast iron Light alloys Note: With the similar chip breaker style as for general steel (WCF _ _ ) but with smaller edge preparation.

A30

G10E

l l m m m m m m m m

l m m

l l l l m

l l m

l l l l l l l l

l l l l m

CW 2,0 3,0 4,0 5,0 2,0 3,0 4,0 5,0 3,0 3,0 4,0 4,0 2,0 2,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0

Applicable Holder STFH _ _ 2 STFH _ _ 3 STFH _ _ 4 STFH _ _ 5 STFH _ _ 2 STFH _ _ 3 STFH _ _ 4 STFH _ _ 5

STFS R/L _ _ _ _ 2 STFS R/L _ _ _ _ 3 STFS R/L _ _ _ _ 4 STFS R/L _ _ _ _ 5 STFS R/L _ _ _ _ 2 STFS R/L _ _ _ _ 3 STFS R/L _ _ _ _ 4 STFS R/L _ _ _ _ 5

STFH _ _ 3 STFS R/L _ _ _ _ 3 STFH _ _ 4 STFS R/L _ _ _ _ 4 STFH _ _ 2 STFS R/L _ _ _ _ 2 STFH _ _ 3 STFS R/L _ _ _ _ 3 STFH _ _ 4 STFS R/L _ _ _ _ 4 STFH _ _ 5 STFS R/L _ _ _ _ 5 STFH _ _ 2 STFS R/L _ _ _ _ 2

Grooving & Parting-Off

WCF _ _ A

AC830P AC225 AC1030U T1500A

Cat. No. WCF N2 GG N3 GG N4 GG N5 GG WCF N2 GF N3 GF N4 GF N5 GF WCF R3 CF L3 CF R4 CF L4 CF WCF N2T R2T L2T WCF N3 R3 L3 WCF N4 R4 L4 WCF N5 R5 L5 WCF N2A WCF N3A R3A L3A WCF N4A R4A L4A WCF N5A R5A L5A WCF N3B R3B L3B WCF N4B R4B L4B WCF N5B R5B L5B

* WCF_2T: 2_RE=0,15

STFH _ _ 3 STFS R/L _ _ _ _ 3 STFH _ _ 4 STFS R/L _ _ _ _ 4 STFH _ _ 5 STFS R/L _ _ _ _ 5 STFH _ _ 3 STFS R/L _ _ _ _ 3 STFH _ _ 4 STFS R/L _ _ _ _ 4 STFH _ _ 5 STFS R/L _ _ _ _ 5

Recommended Cutting Conditions Work Material General Steel Soft Steel Die Steel

Steel

Stainless Steel Cast Iron Non-Ferrous Metal

Chip Breaker

Groove Width W (mm)

2,0 3,0 4,0 5,0

AC830P 80–200 100–230 60–150 70–150 – – Neutral

Without Chip Breaker

General Purpose

Exotic Alloy Low Cutting Force

General Steel

0,05–0,20 0,08–0,25 0,10–0,30 0,10–0,35

AC225 80–200 100–230 60–150 70–150 – –

Cutting Speed (m/min) AC1030U T1500A 50–200 80–200 50–230 100–230 50–150 60–150 50–150 – 50–200 – 200–500 –

Feed Rate (mm/rev) T

Small Diam. Exotic Alloy Cast Iron Low Cutting Low Feed Light Alloys Force

Without Chip Breaker

General Steel

A30 50–120 70–150 50–120 70–130 – –

Left or Right Handed CF T A

G10 – – – – 50–120 200–500

Exotic Alloy Small Diam. Exotic Alloy Cast Iron Low Cutting Low Cutting Low Feed Light Alloys Force Force

0,03–0,12 – 0,03–0,10 0,03–0,12 – – – 0,03–0,10 – – 0,04–0,15 0,08–0,25 – 0,04–0,15 0,05–0,15 0,08–0,25 0,08–0,12 – 0,04–0,15 0,05–0,15 0,05–0,18 0,10–0,30 – 0,05–0,18 0,05–0,18 0,10–0,30 0,10–0,30 – 0,05–0,18 0,05–0,18 0,05–0,20 0,10–0,30 – 0,05–0,20 0,06–0,20 0,10–0,20 0,10–0,30 – – 0,06–0,20

F47

Parting-Off Holders

Sumi-Grip Series Cut-Off (Carbide Holder/Tool Block Type) CW: 3 mm 4 mm 5 mm

2,4

LF2

150°

Parts

(WCFH 32-2)

Holders

Above figures show right hand tools.

Cat. No. WCFH 26-2 26-3 26-4 26-5 WCFH 32-2 32-3 32-4 32-5

Stock

H 26 26 26 26 32 32 32 32

l l l l l l l l

B 1,7 2,4 3,4 4,3 1,7 2,4 3,4 4,3

Dimensions (mm) LF HF 110 21,4 110 21,4 110 21,4 110 21,4 150 25,0 150 25,0 150 25,0 150 25,0

LF2 109,0 108,5 108,5 108,5 149,0 148,5 148,5 148,5

CW 2,0 3,0 4,0 5,0 2,0 3,0 4,0 5,0

Max. CutOff Dia.

40 70 70 70 40 100 100 100

Applicable Inserts WCF _ 2 _ WCF _ 3 _ WCF _ 4 _ WCF _ 5 _ WCF _ 2 _ WCF _ 3 _ WCF _ 4 _ WCF _ 5 _

Applicable Tool Blocks

Hb Hc

H Ha

12,5 20 18

SL 2 SL 1

SBN 20-32 SBN 25-32 SBU 20-32 SBU 25-32

SL 2 SL 1

Parts

SBN Type, Mono-block Type

Wrench

SBN 20-26 SBU 20-26

See F48 for applicable inserts.

Tool Blocks

Grooving & Parting-Off

Cut-Off

CW: 2 mm CW

WCFH

Cat. No.

Stock

SBN 20-26 SBN 20-32 SBN 25-26 SBN 25-32

l l

Cat. No.

Stock

SBU 20-26 SBU 20-32 SBU 25-26 SBU 25-32

l l

Applicable Dimensions (mm) H Ha Hb Hc L Carbide Blades 45 20 20 10,0 80 WCFH 26_ 50 20 20 13,5 100 WCFH 32_ 48 25 25 10,0 80 WCFH 26_ 50 25 25 8,5 110 WCFH 32_

Clamp Screw Wrench

BWS 30

WB 8-20

LH 040

(SBN20–26)

12,5 20 18

H Ha

SBU Type, Separate Type

Dimensions (mm) Applicable H Ha Hb Hc L Carbide Blades 45 20 20 10,0 80 WCFH 26_ 50 20 20 13,5 100 WCFH 32_ 48 25 25 10,0 80 WCFH 26_ 50 25 25 8,5 110 WCFH 32_

(SBU20–26)

Wedge

BCS 15

BCS 20

BCS 25

Screw Wrench

BX 0622

LH 050

Tool Block (Separate Type)

Tool Block (Mono-Block Type)

Tool Block Type Selection Guide

F48

SBN Type

General Purpose Lathe, etc. SBN Type, SBU Type

Turret Type Tool Post, etc. SBU Type

Tool post

This tool block can be used for the machining tool post A shown on the right.

SBU Type

This tool block can be used for the machining tool posts A and B shown on the right. Since the clamp is large it has a large scope even when the holder has a long overhang.

l = Euro stock = Japan stock

Tool block

Tool block Spacer

(Overhead clamp)

Delivery on request

Wedge (Side clamp)

Parting-Off Holders

Sumi-Grip Series Cut-Off (Carbide Holder/Shank Type) 26,5 B

Fig. 3

H LH

Fig. 4

Fig. 2

Max. Cut-Off Dia

Fig. 1

Max. Cut-Off Dia

Cut-Off

WCFS

Above figures show right hand tools.

Parts

Holders Cat. No.

l l

m l

l l l

l m

m m

H 10 12 16 16 20 20 20 25 25 25

B 10 12 16 16 20 20 20 25 25 25

Dimensions (mm) LF WF HF 86 10 10 110 12 12 100 16 16 100 16 16 125 23 20 125 24 20 125 25 20 150 28 25 150 29 25 150 30 25

LH 10 18 25 25 46 46 46 46 46 46

CW 2,0 2,0 2,0 3,0 3,0 4,0 5,0 3,0 4,0 5,0

Max. Cut- Applicable Off Dia. Blades

28 30 35 35 50 50 50 50 50 50

– – – – WCFH17-3 WCFH17-4 WCFH17-5 WCFH17-3 WCFH17-4 WCFH17-5

See F48 for applicable inserts.

Applicable Fig. Inserts WCF _ 2 _ 1 WCF _ 2 _ 1 WCF _ 2 _ 2 WCF _ 3 _ 2 WCF _ 3 _ 3 WCF _ 4 _ 3 WCF _ 5 _ 3 WCF _ 3_ 4 WCF _ 4 _ 4 WCF _ 5 _ 4

Wrench SL 2 SL 1

SL 1

Blade included in holder.

Blades

Grooving & Parting-Off

WCFS R/L 1010-2 R/L 1212-2 R/L 1616-2 R/L 1616-3 WCFS R/L 20-3 R/L 20-4 Clamp R/L 20-5 Type WCFS R/L 25-3 R/L 25-4 R/L 25-5

Brazed Type

Stock R L

Parts

26,5 44,5

Cat. No. WCFH 17-3 WCFH 17-4 WCFH 17-5

Stock

l l l

Dimensions (mm) CW B 3 2,4 4 3,4 5 4,3

Applicable Blades

Cap Screw

Wrench

Applicable Holders

WCFS R/L 20-3, 25-3 WCFS R/L 20-4, 25-4 WCFS R/L 20-5, 25-5

BX0622

LH050

All clamp type holders.

F49

Parting-Off Holders

Sumi-Grip Inserts Inserts Right Handed (R)

Left Handed (L) 2-RE0.2*

8° 2° CW 2°

2-RE0.2*

2° CW 2°

Neutral (N)

2-RE0.2*

8°

External Appearance WCF N _ GG General purpose

WCF N _ GF Exotic alloy Low feed

WCF _ _ CF Exotic alloy Low feed

WCF _ 2T Small diameter Low cutting force

WCF _ _

Grooving & Parting-Off

Without chip breaker General steel

WCF _ _ A Exotic alloy Low feed

WCF _ _ B Cast iron Light alloys Note: With the similar chip breaker style as for general steel (WCF _ _ ) but with smaller edge preparation.

AC830P AC225 AC1030U T1500A

A30

G10

l l m m m m m m m m

l m m

l l l l m

l l m

l l l l l l l l

l l l l m

* WCF_2T: 2_RE=0,15

CW 2,0 3,0 4,0 5,0 2,0 3,0 4,0 5,0 3,0 3,0 4,0 4,0 2,0 2,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0

Applicable Holder WCFH _ _ 2 WCFH _ _ 3 WCFH _ _ 4 WCFH _ _ 5 WCFH _ _ 2 WCFH _ _ 3 WCFH _ _ 4 WCFH _ _ 5

WCFS R/L _ _ _ _ 2

WCFS R/L _ _ _ _ 3, WCFS R/L _ _ 3

WCFS R/L _ _ 4 WCFS R/L _ _ 5 WCFS R/L _ _ _ _ 2

WCFS R/L _ _ _ _ 3, WCFS R/L _ _ 3

WCFS R/L _ _ 4 WCFS R/L _ _ 5 WCFS R/L _ _ _ _ 3 WCFH _ _ 3 WCFS R/L _ _ 3 WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 2 WCFS R/L _ _ _ _ 2 WCFH _ _ 3

WCFS R/L _ _ _ _ 3 WCFS R/L _ _ 3

WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 5 WCFS R/L _ _ 5 WCFH _ _ 2 WCFS R/L _ _ _ _ 2 WCFH _ _ 3

WCFS R/L _ _ _ _ 3 WCFS R/L _ _ 3

WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 5 WCFS R/L _ _ 5 WCFH _ _ 3

WCFS R/L _ _ _ _ 3 WCFS R/L _ _ 3

WCFH _ _ 4 WCFS R/L _ _ 4 WCFH _ _ 5 WCFS R/L _ _ 5

Recommended Cutting Conditions Work Material General Steel Soft Steel Die Steel

Steel

Stainless Steel Cast Iron Non-Ferrous Metal

Chip Breaker

Groove Width W (mm)

F50

2,0 3,0 4,0 5,0

AC830P 80–200 100–230 60–150 70–150 – – Neutral

Without Chip Breaker

General Purpose

Exotic Alloy Low Cutting Force

General Steel

0,05–0,20 0,08–0,25 0,10–0,30 0,10–0,35

AC225 80–200 100–230 60–150 70–150 – –

Cutting Speed (m/min) AC1030U T1500A 50–200 80–200 50–230 100–230 50–150 60–150 50–150 – 50–200 – 200–500 –

Feed Rate (mm/rev) T

Small Diam. Exotic Alloy Cast Iron Low Cutting Low Feed Light Alloys Force

Without Chip Breaker

General Steel

A30 50–120 70–150 50–120 70–130 – –

Left or Right Handed CF T A

G10 – – – – 50–120 200–500

Exotic Alloy Small Diam. Exotic Alloy Cast Iron Low Cutting Low Cutting Low Feed Light Alloys Force Force

l = Euro stock = Japan stock

Threading Tools General Features Sumitomo Electric has developed „TME“ external threading inserts with pitch ranges of 1,0–3,0 mm or 10–24 threads/ inch and „TMI“ internal threading inserts with a pitch range of 1,0–3,0 mm. The superior features of the new sintered threading inserts include an M-class tolerance and dimple shaped chip breaker. The M-class tolerance reduces insert cost by eliminating the need for expensive grinding. Furthermore, chip control is greatly improved as a result of the specially designed dimple chip breakers.

New Series of Indexable Inserts and Holders for Threading

ISO-Metric 60°

with flat wiper edge

For external thread

TME

Pitch (mm) 1,0 1,25 1,5 1,75 2,0 2,5 3,0

Threading Holders

For External Threading

TME

LTER (Ø 20, Ø 25 mm)

(Lever lock system)

Pitch (mm) without flat wiper edge

Whitworth 55°

1,0–2,0 , 1,5–3,0

TWE

STER (Ø 12, Ø 16 mm)

(Screw on system)

Number of threads / inch without flat wiper edge

14–10 , 24–16

For Internal Threading For internal thread

ISO-Metric 60°

with flat wiper edge

TMI

Pitch (mm) 1,0 1,25 1,5 1,75 2,0 2,5 3,0

TMI

STIR (Ø 16, Ø 20 mm )

(Screw on system)

Pitch (mm) without flat wiper edge

1,0– 2,0 , 1,5–3,0

F51

Threading Tools

Threading Insert General Features Indexable inserts TME type for external threading

Dimple breaker

● A positive rake angle encourages good chip

control and reduces cutting resistance.

● Two tier dimple-style chip breakers evacuate

chip smoothly and easily.

● M-class tolerance reduces insert cost. New sintered threading insert with special dimple shaped chip breaker

● Four available grades cover a wider range of

applications.

● The LTER type holder is designed for easy

clamping and replacement.

Comparison of Chip Control

Threading Holders

TME Insert

Competitor‘s ground insert

Comparison of Tool Life

Tool Life (Work Pieces / Corner)

1000 -

980 900

Work material: 25 CrMo 4 Cutting speed: 100 m/min Pitch: 1,5 mm

Cutting Grades for Threading AC225 The AC225 is a carbide insert with a 2 µm multiple-layer coating. This design results in improved toughness and adhesion resistance making this grade suitable for stainless steel and general steel.

950

800 680 600 -

Multi layer coating TiN Al2O3 Ti(C,N) Special ACE-layer Very tough base material

400

400 240 200 -

AC225 TME insert with 3 cutting corners

Cermet grade Competitor‘s ground insert with 3 cutting corners

Work Material : X5CrNi1810 (Stainless steel) Cutting Conditions: vc = 100 m/min Pitch: 1,5 mm 7 Passes Wet

F52

Neue Cermet-Grade T130A

T130A The T130A is a cermet grade containing high TiN with a uniform fine-grain microstructure which results in improved wear resistance and toughness. Thus, the T130A produces a goods surface finish.

Threading Tools

Cutting Conditions Recommended Cutting Conditions Cutting Speed (m/min.)

Internal

AC225

T1500A/T130A

Soft steel

150–170

Carbon steel

100–170

100–150 80–130

Alloy steel

90–150

80–120

Stainless steel

70–140

(Wiper Insert) 1

Cat. No.

Pitch

Depth of Cut

Pass

TME 100R

1,00

0,68

0,20 0,16 0,14 0,11 0,07

TME 125R

1,25

0,82

0,20 0,18 0,15 0,12 0,10 0,07

TME 150R

1,50

0,96

0,22 0,18 0,14 0,13 0,12 0,10 0,07

TME 175R

1,75

1,12

0,22 0,19 0,16 0,14 0,13 0,12 0,09 0,07

TME 200R

2,00

1,25

0,25 0,21 0,18 0,16 0,15 0,13 0,10 0,07

TME 250R

2,50

1,55

TME 300R

3,00

1,86

0,28 0,25 0,20 0,19 0,17 0,15 0,13 0,12 0,10 0,10 0,09 0,07

TME 350R

3,50

2,25

0,30 0,27 0,24 0,22 0,20 0,18 0,16 0,15 0,14 0,12 0,11 0,09 0,07

TME 400R

4,00

2,57

0,35 0,32 0,29 0,26 0,23 0,20 0,17 0,15 0,14 0,12 0,10 0,09 0,08 0,07

TMI 100R

1,00

0,63

0,18 0,16 0,12 0,10 0,07

TMI 125R

1,25

0,77

0,18 0,16 0,14 0,12 0,10 0,07

TMI 150R

1,50

0,90

0,20 0,16 0,14 0,13 0,11 0,09 0,07

TMI 170R

1,75

1,03

0,20 0,18 0,15 0,14 0,11 0,10 0,08 0,07

TMI 200R

2,00

1,18

0,22 0,19 0,17 0,15 0,14 0,13 0,11 0,07

TMI 250R

2,50

1,44

0,25 0,22 0,19 0,16 0,14 0,12 0,10 0,10 0,07 0,07

TMI 300R

3,00

1,70

0,27 0,24 0,20 0,17 0,14 0,12 0,10 0,10 0,10 0,09 0,06 0,07

0,27 0,24 0,20 0,18 0,16 0,13 0,11 0,10 0,09 0,07

Threading Holders

ISO-Metric 60°

External

Depth of Cut

Grade

Work material

Depth of Cut (Non Wiper Insert) Cat. No.

Radius

Pitch 1,00

0,13

External

TME 1020R

ISO-Metric 60°

TME 1530R

0,06

Internal

TMI 1020R

0,20

TMI 1530R

0,09

Depth of Cut Pass

0,68

1,25

0,84

0,20 0,18 0,16 0,13 0,10 0,07

1,50

1,03

0,22 0,20 0,17 0,15 0,12 0,10 0,07

1,75

1,22

2,00

1,41

0,20 0,16 0,12 0,10 0,07

0,22 0,21 0,18 0,16 0,15 0,13 0,10 0,07 0,22 0,20 0,18 0,16 0,14 0,13 0,12 0,10 0,09 0,07

1,50

0,95

0,22 0,17 0,14 0,13 0,12 0,10 0,07

1,75

1,14

0,22 0,18 0,15 0,14 0,13 0,12 0,09 0,07

2,00

1,33

0,25 0,20 0,18 0,16 0,15 0,13 0,10 0,09 0,07

2,50

1,71

0,25 0,22 0,19 0,17 0,15 0,14 0,13 0,12 0,10 0,09 0,08 0,07

3,00

2,09

0,25 0,22 0,20 0,20 0,18 0,17 0,15 0,14 0,14 0,10 0,10 0,09 0,08 0,07

1,00

0,59

0,16 0,12 0,10 0,08 0,08 0,05

1,25

0,75

0,16 0,14 0,12 0,10 0,10 0,08 0,05

1,50

0,92

0,18 0,15 0,14 0,12 0,10 0,10 0,08 0,05

1,75

1,08

0,18 0,16 0,14 0,13 0,12 0,12 0,10 0,08 0,05

2,00

1,24

0,20 0,18 0,15 0,14 0,12 0,12 0,10 0,10 0,08 0,05

1,50

0,91

0,18 0,14 0,14 0,12 0,10 0,10 0,08 0,05

1,75

1,07

0,18 0,16 0,13 0,13 0,12 0,12 0,10 0,08 0,05

2,00

1,23

0,20 0,18 0,14 0,14 0,12 0,12 0,10 0,10 0,08 0,05

2,50

1,56

0,20 0,18 0,16 0,16 0,15 0,13 0,13 0,11 0,11 0,10 0,08 0,05

3,00

1,88

0,22 0,20 0,18 0,18 0,16 0,16 0,14 0,14 0,10 0,10 0,10 0,08 0,07 0,05

The shorter pitch, the slower speed. In case of non wiper insert or internal threading, passing time should be requested to increase.

F53

External Threading Holders

STER

External Threading

–10°

–10° HF

LTER

External Threading

LTER / STER Type

These figures show right hand tools.

Holders with Lever Lock System Cat. No.

Stock

LTER 2020 LTER 2525 LTER 2525M22 LTER 3232P22

H 20 25 25 32

l l m m

Holders with Screw on System

Dimensions (mm) HF B LF 20 20 125 25 25 150 25 25 150 32 32 170

Cat. No.

WF 25 32 32 40

Stock

STER 1212 STER 1616

H 12 16

l l

Dimensions (mm) HF B LF 12 12 100 16 16 100

WF 16 20

Inserts (TME300R only)

Threading Holders

*ø

Types

Cat. No.

TME 100R TME 125R TME 150R TME 175R TME 200R 60° TME 250R Metric Thread TME 300R TME 350R TME 400R TME 1020R TME 1530R 55° TWE 1410R Whitworth Thread TWE 2416R

3,81

TME350R, TME400R Ø 4,76

PDX

PDY

PDX

Cutting edge

Pitch Stock Threads (mm) No./ inch AC225 T1500A T130A m 1,00 – l l m 1,25 – l m 1,50 – l l m 1,75 – l m m 2,00 – l m 2,50 – l 3,00 – l 3,50 – m m 4,00 – 1,00–2,00 24–12 l 1,50–3,00 16–8 l – 14–10 – 24–16

RE 0,11 0,15 0,19 0,22 0,26 0,33 0,40 0,47 0,54 0,11 0,19 0,21 0,11

PDX 0,8 0,8 1,0 1,2 1,4 1,4 1,8 2,5 2,5 1,1 1,6 1,4 1,1

Cutting edge

Dimensions (mm) PDY IC 1,2 9,525 1,2 9,525 1,2 9,525 1,2 9,525 1,2 9,525 1,2 9,525 1,2 9,525 1,7 12,70 1,7 12,70 1,2 9,525 1,0 9,525 1,2 9,525 1,2 9,525

Applicable Holders

S 3,65 3,65 3,65 3,65 3,65 3,65 3,65 4,60 4,60 3,65 3,65 3,65 3,65

(1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (3) (3)

LTER 2020 LTER 2525

LTER 2525M22 LTER 3232P22

STER 1212 STER 1616

LTER 2020 LTER 2525

Remarks: (1) TME100R–300R (ISO Thread), (2) TME1020R,1530R ISO Thread) without chamfer, (3) TWE1410R, 2416R (Whitworth Thread) without chamfer

LTER Type Holder Shim Selection β=3° (Shim LSTE _ _ -2)

β=2° (Shim LSTE _ _ -1) A–A Cross Section

Pitch (mm)

4,0 3,0

2,0 1,0

β=1° Standard (Shim LSTE _ _ -0)

Insert Shim

Lead angle

Effective Thread Diameter (mm)

Spare Parts

Spare Parts Holder

Lever Pin

LTER2020,2525 LTER2525M22, 3232P22

LCL3S LCL4S

Screw

Shim

LCS3TE LSTE31-0*) LCS4 LSTE42-0

Shim pin Wrench

LSP3 LSP4

LH025 LH030

Holder

STER

Screw

BFTX03508

Wrench

2,0

TRX 10

*) Remarks: LTER type has supplement of β =1° shim LSTE 31-0 Shims LSTE 31-1 for β = 2° and LSTE 31-2 for β = 3° are option.

F54

l = Euro stock = Japan stock

Recommended Tightening Torque (N·m)

Internal Threading Holders

STIR Type STIR

Internal Threading DMIN

DCON

15°

These figures show right hand tools.

Holders with Screw on System Cat. No.

Stock

STIR 316 STIR 320

l l

Dimensions (mm) DCON H LF E1 WF DMIN 16 15 150 3,5 11 20 20 18 180 5,0 14 25

Inserts PDX

3,65

ø9,525±0,05

Cat. No.. TMI 100R TMI 125R TMI 150R TMI 175R TMI 200R TMI 250R TMI 300R TMI 1020R TMI 1530R

ø3,81

Threading Holders

PDY

Stock Pitch Dimensions (mm) Threads AC225 T1500A (mm) No./ RE β PDX PDY inch m 1,00 0,04 60 0,8 1,2 l m 1,25 0,05 60 0,8 1,2 1,50 0,07 60 1,0 1,2 l 1,75 0,09 60 1,2 1,2 (1) 2,00 0,10 60 1,4 1,2 l 2,50 0,14 60 1,4 1,2 l 3,00 0,18 60 1,8 1,2 l 1,00–2,00 24–12 0,04 60 1,0 1,2 (2) 1,50–3,00 16–8 0,07 60 1,5 1,2 l

Remarks: (1) TME100R–300R (ISO Thread) (2) TME1020R,1530R (ISO Thread) without chamfer

Spare Parts

Holder

STIR

Screw

BFTX03508

Wrench

2,0

TRX 10

F55

F56

Selection Guide ISO

Face Milling

Shoulder Milling

”Wave Radius Mills” with Polygon Inserts with Round Inserts

”Sumi Dual Mill” ”Wave Mills” for Shoulder Milling

”Sumi Dual Mill”, tangential

Tangential Milling System Wave Mills” for Shoulder Milling ”Wave Mills” for Shoulder Milling Repeater Mill

Others

High Feed Milling High Feed Milling “Wave Mill” Series for Aluminium High Speed Non-Ferrous Milling Aluminium Milling Grey Cast Iron Milling

G1–G70

Milling Cutter Selection Guide............................... G 2–3 Milling Insert Identification Table........................... G 4–5 DGC (M/F) 13000 ..................................................... G 6–9 WGX (M/F) 13000..................................................... G10–11 WGC (M/F) 3000/4000.............................................. G12–13 UFO (F) 4000/5000................................................... G14–15 DNX (F) 12000.......................................................... G16–17 WRCX (F) 12000/16000/20000................................. G18–19 RSX ............................................................ G20–21 RSX (F) 10000/12000/16000/20000......................... G22–23 DFC 09000............................................................... WFX ................................................................... WFX (M/F) 08000 .................................................... WFX (F) 12000.......................................................... TSX .................................................................... TSX (F) 08000 ......................................................... TSX (M) 13000 ........................................................ PWS (F) 4000............................................................ New WEZ .................................................................... WEZ 11000/17000............................................... WEX (F) 1000/2000/3000.......................................... WRX (F) .................................................................... PWC (F) 4000........................................................... CNP (F) 13000.......................................................... MSX 08000/12000/14000......................................... WFXH .................................................................... WFXH 08000/12000.................................................. WAX 3000................................................................. WAX 4000................................................................. New ANX .................................................................... ANXS/ANXA 16000.................................................. SUMIDIA ”RF”.......................................................... SUMIDIA ”SRF”........................................................ SUMIBORON ”BN Finish Mill” FMU......................

Milling Cutters

Multi Purpose Milling

General Purpose Face Mills

Milling Cutters

G24–27 G28–29 G30 G31 G32–33 G34 G35 G36–37 G38-44 G45-47 G48 G49 G50–51 G52 G53 G54–55 G56–57 G58 G59 G60-65 G62/63 G66 G67 G68–69

Face Mill and Shoulder Mill

Selection Guide

Approach Angle

SNM/EU 13T6..

SNMU

DGC

6 mm 45°

13,5 13,5

6,9

ONM/EU 05T6..

13,5

WGX

Radius Milling Multi-Purpose High Feed Milling

◎ ◎ ◎ ◎ ◎ ◎ ○

6 mm 45°

40–250 ◎ ◎

○

◎ ◎ ◎ ◎ ◎ ◎ ○

G10

4 mm 45°

32–100

6 mm 45°

40–200

◎ ◎

○

◎ ◎ ◎ ◎ ◎ ◎ ◎

G12

5 mm 45°

50–315

○ ○

○

○ ○ ○ ○ ○ ○ ○

G14 G15

○

G16

20°

13,4

25°

12,70

RSX (-F) 10000RS

RSX (-F) 20000RS WRCX (-F/X) 12000RS 16000RS 20000RS

80–315

5,6

RDET10T3.. RDET1204..

IC±0,025

12,7

QPMT1204../1606../2006 QPET1204../1606..

80–250 ○ ○ 12,7

5,6

◎

5,6

5 mm

40–52

6 mm

40–100

8 mm

63–160

10 mm

80–160

6 ~ 10 mm

40–160 ◎ ○ ◎ ○ ◎

◎ ◎ ◎ ◎ ◎ ◎ ○ ○ G19

1,5 ~ 2,5 mm 20°

40–100

◎ ○ ○ ○

◎ ◎ ◎ ◎

◎ ○ ○ ○

◎ ◎ ◎ ◎ ◎ ◎ ○

G46 G47

G26

S±0,025

RDET1606.. RDET2006..

12,7

8 mm 65° 12,7

◎ ○ ◎ ○ ◎

◎ ◎ ◎ ◎ ◎

◎

G22

WDMT0603../0804../1205..

MSX 08000RS 12000RS 14000RS

1406..

WFXH 08000RS

SOMT0803.. SOMT1204..

○ G43

RE S

WFXH

DFC Shoulder Milling

3,97

12,70

15°

40–63

15°

50–63

XNMU0606..

6 mm 90°

DFC (-M/F) 09000RS WFX

1,5 mm 2,5 mm

WFXH 12000RS

7 mm 45°

±0

Milling Cutters

SFK-N/R12T3.., SFK-N1504...

DNX (-F) 12000RS

RSX (-F) 16000RS

MSX

SNMT 1205..

RSX (-F) 12000RS

WRCX

SEE/MT0903.. (IC/ l = 9,525) SEE/MT13T3.. (IC/ l = 13,4)

RSX

○

3,97

13,4

WGC 3000 RS 4000 RS WGC (-M/F) 4000 RS UFO (-F) 4000 RS UFO 5000 RS

DNX

3 mm 45° 42,9–52,9

6,0

IC±0,025

Face Milling

UFO

◎

SEE/MT 13T3..

WGX (-M/F) 13000RS WGC

40–250

ONMU 13,5

DGC (-M/F) 13000RS

Ref. Page

Cutter Diameter Max. Depth of Cut (mm) (mm)

Shoulder Milling Groove Milling Ramping Chamfering Drilling Profiling Profile Finishing Carbon Steel / Alloy Steel Tempored Steel / Die Steel Stainless Steel Cast Iron / Ductile Cast Iron Non-Ferrous Metal Aluminium Alloy Ti Alloy / Heat Resistant Alloy Hardened Steel HRC 45 ~ 55

Insert Type

Face Milling

Series

General Purpose Finishing High Feed

Application

Cutter Type

Work Material P M K N S H

Application

Approach Angle

WFX (-F/-M) 08000RS WFX (-F) 12000 RS ◎ : Best ○ : Suitable

SOMT080.. SOMT1204..

6 mm 90° 10 mm 90°

50–200 ◎ ○ ◎ ○

◎ ◎ ○ ◎

○

50–160 ○ ◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ○

G30 G31

Face Mill and Shoulder Mill

Selection Guide

Approach Angle RE

TSX (-F) 08000RS TSX (-M) 13000 RS

PWS

R0,8

8,6

12 mm 90°

◎ ◎ ◎ ◎ ◎ ◎ ◎

40–160

G34 G35

16 mm 90°

80–250 ○ ◎ ◎ ○

◎ ○ ○ ○

G37

10 mm 90°

40–100

15 mm 90°

◎ ◎ ◎ ◎ ◎

◎ ◎ ◎ ◎ ◎ ◎ ◎

40–160

G45 G47

◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

G48

◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

G49

LNMX1708.. ø4,6

PWS (-F) 4000 RS WEZ 11000R(S)

AOMT11T302PEER-G RE

20°

7,5

WEX 1000F WEX 2000F

3,6

5 mm 90°

AXMT0602.. AXMT1235.. AXMT1705..

10 mm 90° 14 mm 90°

WEX 3000F WRX 2000F

PWC

27 ~ 53 mm R0,8

CNP (-F) 13000 RS

WAX

12,7

12 mm 88°

CNMU1306.. CNMQ1306..

12 mm 90°

ANX

New

ANXS 16000R(S)

APMX RE

◎

G50

40–200

◎ ◎ ◎ ◎

G52

50–125 ○

ANB 1600R-L 16

3 mm 90°

ANXA 16000R(S)

◎

○ ◎

G58 G59

◎ ◎

G62 G63

○ ◎

G66

6 30–63 ◎ ◎ ○

○ ◎

G67

◎

○ ◎ ◎ ◎

80–160 16

R0,4

4,8

4,78

3 mm 90°

80–315 ◎ ◎

15°

RF 4000 RS

◎ ◎ ◎

40–125 9,0

SNEW1204.. 6,0 SDET1204.. 12,7

SRF

90°

SNEW09T3.. 9,525

SRF 50/63 RS

C0,5

9,525

FMU

SNEW1203..

C0,5

0,5 mm

12,70

45°

9,525

R0,5

3,962

45°

80–315 ◎

G68

FMU 4000 RS

9,555

5 mm 90°

R100

R300

High Speed Finishing of Cast Iron

90°

22 ~ 24 20° mm

6,0

16 ~ 18 mm

AECT1604

12,7

Alumimium Alloy and Non-Ferrous Metals

WAX 4000 RS

80–200 ○ ◎ ○ ○

6,29

WAX 3000 RS

○

ø4,6

16,1

90°

CNP

90° 50–100

184°

LNMX1606..

PWC (-F) 4000 RS

40–50

90°

Milling Cutters

WRX 3000F

18 ~ 36 mm

AXMT12350../1705..

15°

WRX

10–100 ○

9,525

WEX

12,8

9,525

New

WEZ 17000R(S) Shoulder Milling

40–63

4,4

176

17,2

WEZ

8 mm 90°

◎ ◎ ◎ ○

9,3

TSX

LNEX0804..,LNEX1306..

Ref. Page

Cutter Diameter Max. Depth of Cut (mm) (mm)

Insert Type

Face Milling

Series

General Purpose Finishing High Feed

Application

Cutter Type

Work Material P M K N S H

Application

Approach Angle

Milling Insert

ISO Identification Table Insert shape

Clearance angle

80° A

85°

3°

55° B

82°

5°

75° K

55°

7°

50° H

120°

15°

35° O

135°

20°

108°

25°

90° L

90°

G 30°

60° M

86°

80°

0°

Milling Cutters

M N O

P 11°

Insert type

Other clearance angle with specific description

Non standard

Tolerances

IC: theoretical diameter of inscribed circle m: nose height s: thickness

Class

Tolerances (mm) m

Class

Tolerances (mm) m

±0,005 ±0,025 ±0,025 A

J ±0,005 ±0,05 – ±0,13*

±0,025

±0,005 ±0,013 ±0,025 F

K ±0,013 ±0,05 – ±0,13*

±0,025

±0,013 ±0,025 ±0,025 C

L ±0,025 ±0,05 – ±0,13*

±0,025

±0,013 ±0,013 ±0,025 H

M ±0,08~ ±0,18*) ±0,05 – ±0,13*

±0,13

±0,025 ±0,025 ±0,025 E

N ±0,08~ ±0,18*) ±0,05 – ±0,13*

±0,025

G ±0,025

U ±0,13~ ±0,38*) ±0,08 – ±0,25*

±0,13

±0,025

±0,13

*) The tolerance is dependent upon the insert size of IC. See tables below.

Tolerance class for dimension m m 6,35 9,525 12,7 15,875 19,05 25,4

Tolerance class for dimension IC IC

±0,08 - ±0,11 ±0,08 ±0,13 ±0,11 ±0,13 ±0,15 ±0,15 ±0,18 ±0,15 ±0,18 ±0,18

6,35 9,525 12,7 15,875 19,05 25,4

±0,05 ±0,05 ±0,08 ±0,10 ±0,10 ±0,13

±0,05 ±0,08 ±0,10 ±0,10 ±0,10

Milling Insert

ISO Identification Table Thickness

Corner geometry with wiper flat Entering angle

Radius

Clearance angle on wiper flat

Feed direction 4

02 03 T3 04 05 06 07 09

A 45° D 60° E 75° F 85° P 90° Z - Others

s = 2,38 mm s = 3,18 s = 3,97 s = 4,76 s = 5,56 s = 6,35 s = 7,94 s = 9,52

A 3° B 5° C 7° D 15° E 20° F 25° G 30° N 0° P 11° Z - Others

1. Major cutting edge 2. Chamfered corner 3. Wiper flat 4. Side cutting edge

Insert size Symbol and cutting edge length

3 2

3 (mm)

Cutting edge condition

02 04 08 12 16 20 24

R Feed direction

Right hand

IC d (mm) 3,97 06 (6,9) 4,76 08 (8,2)

F Sharp

5,0 05 (5,0) 5,56 09 (9,6) 09 (9,7) 03 (3,8) 6,0 06 (6,0) 6,35

06 (6,4) 07 (7,7) 06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)

7,94

08 (8,0) 07 (7,94) 05 (5,4)

8,0 08 (8,0) 9,525 09 (9,7) 11 (11,6) 09 (9,525) 09 (9,525) 16 (16,5) 16 (16,6) 06 (6,5) 10 10 (10,0)

E Rounded

12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0) 08 (8,7)

15,875 16 (16,1) 19 (19,4) 15 (15,875) 15 (15,875) 27 (27,5) 10 (10,9) 16 16 (16,0) 19,05

19 (19,3) 19 (19,05) 19 (19,05) 33 (33,0)

Neutral

T Chamfered

12 12 (12,0) 12,7

0,2 mm 0,4 0,8 1,2 1,6 2,0 2,4

M0 - Round insert (metric) 00 - Round insert (inch)

Insert type

r= r= r= r= r= r= r=

Milling Cutters

S Rounded and chamfered

Left hand

20 20 (20,0) 25 25 (25,0) 25,4 25 (25,4) 25 (25,4) 31,75 31(31,75) 31(31,75) 32 32 (32,0)

”Sumi Dual Mill”

DGC ( M/F) Type General Features

Sumi Dual Mill DGC type utilizes double-sided inserts for excellent economy. This is a general-purpose cutter featuring high cutting edge strength for high efficiency milling and low-burr chipbreaker design that provides high qualitiy machined surface. The DGC type insert lineup includes double-sided SNMU / SNEU and ONMU / ONEU types. Up to 16 corners can be used for improved economy. Type: ON_U (double-sided, 16 corners)

Type: SN_U (double-sided, 8 corners)

Characteristics l Same cutting performance as single-sided inserts plus superior economy. l Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided cutter at a maximum cutting depth of ap ≤ 3 mm.

Recommended Cutting Conditions for General Steel Milling

Cutting Force Comparison Equivalent level of cutting force

WGC

5,0

Combined Cutting Force

Axial Cutting Depth ap (mm)

Milling Cutters

6,0

Higher Efficiency

4,0 3,0 2,0 1,0 0

DGC

SNMU 13T6 ANER SNEU 13T6 ANER

DGC

ONMU 05T6 ANER ONEU 05T6 ANER

0,1

0,2 0,3 Feed per Tooth ft (mm/t)

0,4

DGC

(SNMU / SNEU)

0,5

DGC

(ONMU / ONEU)

WGC

Work Material: 34CrMo4 Tool: Ø 100 Cutting Data: vc=200m/min, ft=0,3mm/t, ap=3mm, ae=85mm

Dual-Purpose Body

Two types of inserts can be used with a single body depending on milling application to help reduce costs. Stronger than single-sided cutters. shim to protect cutter body

SNMU SNEU

– first recommendation – economical double-sided design offers 8 cutting edges with SN_U inserts – maximum depth of cut: ap = 6 mm

max. ap = 6 mm 8 corners use

Use two types of inserts for different applications.

ONMU ONEU – double-sided design with 16 corners for improved economy – maximum depth of cut: ap = 3 mm

max. ap = 3 mm 16 corners use

”Sumi Dual Mill”

DGC ( M/F) Type Line-up Choose a tool that fits your application from a comprehensive line-up Cat. No

DGC 13000 RS

DGCM 13000 RS

DGCF 13000 RS

DGC 13000 EW

Type

Standard pitch

Medium pitch

Fine pitch

Endmill type

Ø 40 mm – Ø 250 mm

Ø 50 mm – Ø 250 mm

Ø 40 mm – Ø 63 mm

3–10

4–14

5–18

3–4

Cutter Diameter Cutting Edges

Shape

☞

High Reliability Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced coating strength provided by newly developed stress control technology. Improved run-out precision reduces tool life deviation to achieve highly reliable tool life.

Wear Resistance

Super ZX Coat ZX Coat

TiCN

TiN

Comp. A

0,25 Flank Wear (mm)

0,30

New Super ZX Coat

TiAlN

Comp. B

0,20

Small wear only

DGC

0,15

0,05 0

Tool: Ø 100 mm Cutting Data: vc = 200 m/min ft = 0,15mm/t ap = 2 mm ae = 85 mm

0,10

600 800 1000 2000 Starting Temp. for Oxidization (°C)

Work Material: 34CrMo4

Milling Cutters

Coating Hardness (GPa)

Multi-layer PVD Coating

3 5 10 20 Number of Passes (1 Pass = 300 mm)

Cutter Diameter and Cutter Body Height

61,4 mm

Insert: ON_U 05T6 ANER (octagonal)

63,0 mm

Insert: SN_U 13T6 ANER (square)

Ø 100,0 mm Example: DC = 100mm

Ø 102,9 mm

Number of Tool Diameter Cutting Edges (mm)

Cutter Height (mm)

Max. Depth of Cut (mm)

SNMU/SNEU

100,0

63,0

6,0

ONMU/ONEU

102,9

61,4

3,0

Square inserts (SNMU/SNEU) and octagonal inserts (ONMU/ONEU) can be used interchangeably on the same body. Using these inserts the cutter will have different cutter diameter and cutter body height.

”Sumi Dual Mill”

DGC ( M/F) Type General Milling of Steel and Cast Iron

Rake Angle

Body – Shell type

–10° –5°

Radial Axial

6 mm

45°

SNMU Fig. 1

Fig. 2

Fig. 3

3 mm

45°

ONMU

Fig. 4

Cutter body Ø DC ≥ 160 mm: no inner coolant

Body

Type: DGC, Standard Pitch

Cat. No. DGC

DGC

13040 RS 13050 RS 13063 RS 13080 RS 13100 RS 13125 RS 13160 RS 13200 RS 13250 RS

Dimension (mm)

Stock

       q q

DCX

DCSFMS

DCB

KWW

KDP

40 (42,90) 50 (52,90) 63 (65,90) 80 (82,90) 100 (102,90) 125 (127,90) 160 (162,90) 200 (202,90) 250 (252,90)

54 64 77 94 114 139 174 214 264

36 40 50 60 70 80 130 150 190

40 (38,44) 40 (38,44) 40 (38,44) 50 (48,44) 50 (48,44) 63 (61,44) 63 (61,44) 63 (61,44) 63 (61,44)

16 22 22 27 32 40 40 60 60

13,5 18,0 18,0 20,0 46,0 52,0 88,0 130,0 160,0

8,4 10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

5,6 6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

No. of Weight CBDP Teeth (kg) 18 20 20 25 32 29 29 35 35

3 3 4 4 5 6 7 8 10

0,3 0,4 0,5 1,2 1,6 2,8 4,5 7,1 11,2

Fig. 1 1 1 1 2 1 3 4 4

Milling Cutters

Type: DGCM, Medium Pitch Cat. No. DGCM 13050 RS 13063 RS 13080 RS DGCM 13100 RS 13125 RS 13160 RS DGCM 13200 RS 13250 RS

Dimension (mm)

Stock

      q q

DCX

DCSFMS

DCB

KWW

KDP

50 (52,90) 63 (65,90) 80 (82,90) 100 (102,90) 125 (127,90) 160 (162,90) 200 (202,90) 250 (252,90)

64 77 94 114 139 174 214 264

40 50 60 70 80 130 150 190

40 (38,44) 40 (38,44) 50 (48,44) 50 (48,44) 63 (61,44) 63 (61,44) 63 (61,44) 63 (61,44)

22 22 27 32 40 40 60 60

18 18 20 46 52 88 130 160

10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

DCX

DCSFMS

DCB

KWW

KDP

50 (52,90) 63 (65,90) 80 (82,90) 100 (102,90) 125 (127,90) 160 (162,90) 200 (202,90) 250 (252,90)

64 77 94 114 139 174 214 264

40 50 60 70 80 130 150 190

40 (38,44) 40 (38,44) 50 (48,44) 50 (48,44) 63 (61,44) 63 (61,44) 63 (61,44) 63 (61,44)

22 22 27 32 40 40 60 60

18 18 20 46 52 88 130 160

10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

DGC

Cutter Series

M: Medium F: Fine

No. of Weight CBDP Teeth (kg) 20 20 25 32 29 29 35 35

4 5 6 7 8 10 12 14

0,3 0,5 1,1 1,5 2,8 4,6 7,0 11,1

Fig. 1 1 1 2 1 3 4 4

Type: DGCF, Fine Pitch Cat. No. DGCF 13050 RS 13063 RS 13080 RS DGCF 13100 RS 13125 RS 13160 RS DGCF 13200 RS 13250 RS

Dimension (mm)

Stock

      q q

No. of Weight CBDP Teeth (kg) 20 20 25 32 29 29 35 35

5 6 8 10 12 14 16 18

0,3 0,5 1,1 1,4 2,7 4,4 6,9 11,0

Fig. 1 1 1 2 1 3 4 4

( ) Figures in brackets indicate values for ONMU inserts. Inserts are not included.

Identification Details

l = Euro stock q = Delivery on request

Insert Size

050

Cutter Diameter

Direction

Metric

Recommended Tightening Torque (N·m)

”Sumi Dual Mill”

DGC Type Inserts Coated Carbide

 

  

 

  

 

Good

Chipbreaker

6,9

13,5

Fig. 3

Fig. 4

18,3

13,5

6,6

6,0

Improved Milling Quality

FG type chipbreakers feature chamfer to minimize burrs and provide excellent milling qualitiy. Low burr design

Low burr General design purpose standard

With chamfer

Competitor

No burrs

Burrs

FG type inserts with low-burr design enable high-qualitiy milling with few burrs and little edge chipping.

Heavy cutting

Edge Strength

High

Attaching Inserts Insert

Press down firmly from above

Octagonal Inserts

Shim Screw

Insert Screw

Firmly align insert with supporting face, press down in the direction of the arrow and tighten the screw to fix the insert.

Shim

Spare Parts

Milling Cutters

Edge Sharpness

Light cutting Light with cutting low burr

   

13,5

5 7,

   

1 1 1 2 2 1 1 2 2 3 4 4 4 4

13,5

    

13,5

    

ACK300

    

Fig.

13,5

ACK200

    

Fig. 2 6

Fig. 1

    

SNMU 13T6ANER L 13T6ANER G 13T6ANER H 13T6ANER FL 13T6ANER FG SNEU 13T6ANER L 13T6ANER G 13T6ANER FL 13T6ANER FG XNEU 13T6ANEN W ONMU 05T6ANER L 05T6ANER G ONEU 05T6ANER L 05T6ANER G

ACP300

ACP200

Cat. No.

ACP100

13,5

ACM300

ACM200

Application High Speed/Light cut General Purpose Roughing

Align with supporting faces

Optional

Shim

Shim Screw

L Seat Wrench

Insert Srew

DGCS13R

BW0609F

LH040

BFTX0412IP

Insert Wrench

Insert Srew (*)

TRDR15IP

BFTX0418IP

3,0 *Corners can be changed simply by loosening the screw. (Only suitable for DGC/DGCM types with body size ≥ Ø 80 mm).

Recommended Cutting Conditions (SN_U) ISO

Work Fit- Cutting Speed Material ness vc (m/min)

Feed Rate ft (min/t)

Depth of Cut (mm)

Grade

General Steel

150–200–250 0,10–0,25–0,40 <4

ACP200 ACP300

Alloyed Steel

180–250–350 0,10–0,30–0,45 <4

ACP200 ACP300

Die Steel

100–150–200 0,15–0,25–0,35 <4

Stainless Steel

160–200–250 0,15–0,23–0,30 <3

GG+GGG

100–200–250 0,10–0,25–0,40 <5

Min. – Optimum – Max.

ACP200 ACP300 ACM200 ACM300 ACP300 ACK200 ACK300

Recommended Cutting Conditions (ON_U) ISO

Work Fit- Cutting Speed Material ness vc (m/min)

Feed Rate ft (min/t)

Depth of Cut (mm)

Grade

General Steel

150–200–250 0,10–0,30–0,50 <2

ACP200 ACP300

Alloyed Steel

180–250–350 0,10–0,50–0,50 <2

ACP200 ACP300

Die Steel

100–150–200 0,15–0,25–0,30 <2

Stainless Steel

160–200–250 0,15–0,23–0,30 <2

GG+GGG

100–200–250 0,10–0,30–0,50 <2 Preferred choice

ACP200 ACP300 ACM200 ACM300 ACP300 ACK200 ACK300

Suitable

”Wave Face Mill”

WGX ( M/F) Type General Milling of Steel and Cast Iron

Rake Angle

Body – Shell type Fig. 1

Fig. 2

20°–24° 20°–22°

Radial Axial

Fig. 3

6 mm

45°

Fig. 4

Cutter body DC ≥ 160 mm: no inner coolant

Body Type: WGX, Standard Pitch Cat. No. WGX

WGX

Milling Cutters

WGX

13040 RS 13050 RS 13063 RS 13080 RS 13100 RS 13125 RS 13160 RS 13200 RS 13250 RS

Stock

      l l q

Inner coolant available for DC ≤ Ø 125mm

Dimension (mm) DC

DCX DCSFMS LF

40 50 63 80 100 125 160 200 250

52 62 76 93 113 138 173 213 263

32 40 50 55 70 80 130 150 190

40 40 40 50 50 63 63 63 63

DCB

KWW

KDP

CBDP

16 22 22 27 32 40 40 60 60

14,0 18,0 18,0 20,0 46,0 52,0 88,0 130,0 160,0

9,0 11,0 11,0 13,5 29,0 -

8,4 10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

5,6 6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

18 20 20 25 32 29 29 35 35

No. of Weight Teeth (kg) 3 3 4 4 5 6 7 8 10

0,3 0,4 0,6 1,2 1,6 2,8 4,5 7,1 11,2

Fig. 1 1 1 1 2 1 3 4 4

Type: WGXM, Medium Pitch Cat. No. WGXM 13050 RS 13063 RS 13080 RS WGXM 13100 RS 13125 RS 13160 RS WGXM 13200 RS 13250 RS

Stock

      l q

Dimension (mm) DC

DCX DCSFMS LF

50 63 80 100 125 160 200 250

62 77 94 114 139 174 214 264

40 50 55 70 80 130 150 190

40 40 50 50 63 63 63 63

DCB

KWW

KDP

CBDP

22 22 27 32 40 40 60 60

18,0 18,0 20,0 46,0 52,0 88,0 130,0 160,0

11,0 11,0 13,5 29,0 -

10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

20 20 25 32 29 29 35 35

No. of Weight Teeth (kg) 4 5 6 7 8 10 12 14

0,4 0,6 1,1 1,6 2,8 4,5 7,0 11,1

Fig. 1 1 1 2 1 3 4 4

Type: WGXF, Fine Pitch Cat. No. WGXF 13050 RS 13063 RS 13080 RS WGXF 13100 RS 13125 RS 13160 RS WGXF 13200 RS 13250 RS

Stock

      l q

Dimension (mm) DC

DCX DCSFMS LF

50 63 80 100 125 160 200 250

62 77 94 114 139 174 214 264

40 50 55 70 80 130 150 190

( ) Figures in brackets indicate values for ONMU inserts. Inserts are not included.

Identification Details

G10

 = Euro stock m = Japan stock

40 40 50 50 63 63 63 63

WGX

Cutter Series

M: Medium F: Fine q = Delivery

DCB

KWW

KDP

CBDP

22 22 27 32 40 40 60 60

18,0 18,0 20,0 46,0 52,0 88,0 130,0 160,0

11,0 11,0 13,5 29,0 -

10,4 10,4 12,4 14,4 16,4 16,4 25,7 25,7

6,3 6,3 7,0 8,5 9,5 9,5 14,0 14,0

20 20 25 32 29 29 35 35

13 Insert Size

on request

050

Cutter Diameter

Direction

No. of Weight Teeth (kg) 5 6 8 10 12 16 20 24

0,4 0,6 1,1 1,5 2,7 4,5 6,9 11,0

Fig. 1 1 1 2 1 3 4 4

S Metric

Recommended Tightening Torque (N·m)

”Wave Face Mill”

WGX ( M/F) Type General Features

The Wavemill WGX Type employs unique chipbreaker design to provide lower cutting resistance and higher quality surface finishes than conventional tools.

Series Type

Cat. No.

Cutter

No. of Teeth

Standard Pitch

WGX

13000RS

Ø 40 – Ø 250

3–10

Medium Pitch

WGXM 13000RS

Ø 50 – Ø 250

4–14

Fine Pitch

WGXF 13000RS

Ø 50 – Ø 250

5–24

Endmill Type

WGX

Ø 32 – Ø 63

3–5

13000EW

Inner coolant available for DC ≤ Ø 125 mm

Characteristics

☞

l Stable Cutting

Special chipbreaker designed for WGX enables lower cutting forces.

l High Quality

Improved run-out precision and unique wiper edge shape ensure excellent surface finish quality. Optimised chamfer edge reduces burr and edge chipping. l Long Tool Life Features high precision technology that reduces insert run-out variation and a new coating to provide stable and long tool life.

Insert Shape Characteristics Unique wiper edge shape for improved surface roughness General-purpose G type chipbreaker

Milling Cutters

Optimal nose radius for high strength

Large rake angle and cutting edge rake angle improves cutting edge sharpness

Low-burr design FG type chipbreaker Optimised chamfer shape reduces burrs on cutting surface

    

m m m

2, 0

20°

13,4

m m

   

3,97

13,4

Fig.

Seat Screw

Fig. 2

1 1 1 1 1 1 2 3

Seat

Insert 13,4

ACM200

ACK300

ACK200

   

ACM300

       m   m

1, 8

DL1000

20°

     

M P

Fig. 1

Insert Screw

3,97

13,4

Fig. 3 2

  

13,4

m m

ACP300

SEET 13T3AGFR-L SEET 13T3AGSR-L 13T3AGSR-G SEMT 13T3AGSR-L 13T3AGSR-G 13T3AGSR-H SEMT 13T3AGSR-FG XEEW 13T3AGER-WR

Carb. DLC M

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed/Light Cut General Purpose Roughing

Inserts

3,97

17,8

Recommended Cutting Conditions Spare Parts Applicable Cutters

Shim

Shim Screw

Insert Screw

Insert Wrench

Seat Wrench

3,0 WGX (-M/F)

WGCS 13 R BW 0507 F

BFTX 03512 IP TRDR 15 IP

LH 035

Cutting Speed vc (m/min)

Feed Rate f t (mm/tooth)

ISO Work Material

Hardness (HB)

General Steel

180–280

150–200–250 0,15–0,20–0,25 ACP200

Soft Steel

≤180

180–265–350 0,10–0,25–0,40 ACP200

Die Steel

200–220

100–150–200 0,15–0,20–0,25 ACP200

M K N S

Stainless Steel

160–205–250 0,15–0,23–0,30 ACM300

Cast Iron

250

100–175 –250 0,15–0,23–0,30 ACK200

Non Ferrous Alloy

500–750–10000,15–0,23–0,30 DL1000

Exotic Alloy

30 – 50– 80 0,10–0,20–0,30 ACM300

Grade

Minimum-Optimum-Maximum

G11

Face Mill

WGC ( M/F) Type General Milling for Steel, Cast Iron & Exotic Material Fig. 1

Fig. 2

Fig. 3

Body Standard WGC - Type

Milling Cutters

Cat. No.

Stock

WGC 3032 RS 3040 RS 3050 RS 3063 RS 3080 RS WGC 3100 RS WGC 4040 RS 4050 RS 4063 RS 4080 RS WGC 4100 RS 4125 RS 4160 RS WGC 4200 RS

p p p p

p p p p p p p p

Dimensions (mm) DC 32 40 50 63 80 100 40 50 63 80 100 125 160 200

DCX 41 49 59 72 89 109 52 63 76 93 113 138 173 213

DCSFMS 32 32 40 50 60 70 32 40 50 60 70 80 100 130

LF 40 40 40 40 50 50 40 40 40 50 50 63 63 63

DCX 63 76 93 113 138 173 213

DCSFMS 40 50 60 70 80 100 130

LF 40 40 50 50 63 63 63

DCX 63 76 93 113 138 173 213

DCSFMS 40 50 60 70 80 100 130

LF 40 40 50 50 63 63 63

KWW 8,4 8,4 10,4 10,4 12,4 14,4 8,4 10,4 10,4 12,4 14,4 16,4 16,4 25,7

KDP 5,6 5,6 6,3 6,3 7,0 8,5 5,6 6,3 6,3 7,0 8,5 9,5 9,5 14,0

DCB 16 16 22 22 27 32 16 22 22 27 32 40 40 60

D2 9 9 11 11 13,5 9 11 11 13,5 -

D1 14 14 18 18 20 14 18 18 20 -

CBDP 18 18 20 20 25 32 18 20 20 25 32 38 38 35

DCB 22 22 27 32 40 40 60

D2 11 11 13,5 -

D1 18 18 20 -

CBDP 20 20 25 32 38 38 35

DCB 22 22 27 32 40 40 60

D2 11 11 13,5 -

D1 18 18 20 -

CBDP 20 20 25 32 38 38 35

No. of Teeth

Weight (Kg)

Fig.

4 4 5 6 6 7 3 3 4 4 5 6 7 8

0,2 0,3 0,4 0,6 1,1 1,5 0,4 0,5 0,6 1,0 1,5 2,6 4,0 6,6

1 1 1 1 1 2 1 1 1 1 2 2 2 3

No. of Teeth

Weight (Kg)

Fig.

4 5 6 7 8 10 12

0,5 0,6 1,0 1,5 2,6 4,0 6,6

1 1 1 2 2 2 3

No. of Teeth

Weight (Kg)

Fig.

5 6 8 10 12 16 20

0,5 0,6 1,0 1,5 2,6 4,0 6,6

1 1 1 2 2 2 3

Medium Pitch WGCM - Type Stock

Cat. No. WGCM 4050 RS 4063 RS 4080 RS WGCM 4100 RS 4125 RS 4160 RS WGCM 4200 RS

p p p p p p p

Dimensions (mm) DC 50 63 80 100 125 160 200

KWW 10,4 10,4 12,4 14,4 16,4 16,4 25,7

KDP 6,3 6,3 7,0 8,5 9,5 9,5 14,0

Fine Pitch WGCF - Type Cat. No.

Stock

WGCF 4050 RS 4063 RS 4080 RS WGCF 4100 RS 4125 RS 4160 RS WGCF 4200 RS

p p p p p p p

Dimensions (mm) DC 50 63 80 100 125 160 200

KWW 10,4 10,4 12,4 14,4 16,4 16,4 25,7

KDP 6,3 6,3 7,0 8,5 9,5 9,5 14,0

Spare Parts Cutter

WGC 3000 RS WGC/-F 4000 RS

G12

Structure Shim

WGCS 13 R

Shim screw

- BW 0507 F

To be replaced by new item

Insert screw

Wrench

BFTX 0307 IP 2,0 TRDR 10 IP BFTX 03512 IP 3,0 TRDR 15 IP

Wrench

LH035

Insert clamp screw

WGC 3000

Shim clamp screw

Shim

WGC 4000

Recommended Tightening Torque (N·m)

Face Mill

45° Approach Face Mill

WGC ( M/F) Type

Features l Suitable for high speed machining vc < 400 m/min. l Tough lightweight cutter body with wide chip pockets for fast metal

removal.

l Low cost precision moulded inserts give G class performance at

greatly reduced cost.

l Wide range of grades for most workpiece materials - including steels,

irons, high temperature alloys, aluminium’s etc.

l Improves metal removal rates, flatness, dimensional accuracy, and

surface finish.

Insert

SEET, SEMT

1 1 1 1 1 2 2 2 2 2 2 2 3 3

p p p

Specifications

( + 20°)

( - 10° ~ - 19°)

Cutting Force

( 4 mm)

vc ft ap

Cutting Edge Geometry

G type

H type

H type for heavy cutting N type

G type for general use

( ) shows WGC 3000 type

(vc =m/min, f t =mm/ tooth) (min.– optimum – max.) SEMT 13T3 AGSN-G

ACP100

Grade

WGC (-M/-F) 4040–4200

Toughness of Cutting Edge

Insert Type

Work Material

3,97

L type for light cutting

Recommended Cutting Conditions

Type

Wiper

N type: no chipbreaker

Max. depth of cut: 6 mm Run-out with M class insert SEMT13T3

Fig. 3 WGC 4000 Type WGC M/F 4000 Type

L type

Radial rake angle: - 20° ~ - 24°

0,02 mm

WGC 3000 Type

Chip Breaker System

Approach angle: 45° Axial rake angle: + 20° ~ +22°

0,03 mm

Fig. 2

20°

DA2200

p p p p p p p p p p p

T250A

p p p p p p p p p p p

Milling Cutters

p p p p p p p p p p p

Fig. Applicable Endmill

p p p p p p p p p p p

EH520

13,4

ACK300

M P

DL1000

ACK200

Fig. 1

XEEW

0903 AGFN-L 0903 AGSN-G 0903 AGSN-N SEMT 0903 AGSN-L 0903 AGSN-G SEET 13T3 AGFN-L SEET 13T3 AGSN-G 13T3 AGSN-N SEMT 13T3 AGSN-L 13T3 AGSN-G 13T3 AGSN-H SECW 13T3 AGTN-N-NF XEEW 13T3 AGFR-W-NF XEEW 13T3 AGER-W

ACP300

SEET SEET

DLC Carbide Cermet PCD

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed/Light Cut General Purpose Roughing

SECW

Low carbon steel

Alloy steel

ACP300

ACP200 Die steel

Low carbon steel

Alloy steel

Die steel

Stainless steel austenitic martensitic

ACK200 Cast iron

Ductile cast iron

ACK300 Cast iron

Ductile cast iron

100-250-400 80-220-280 80-150-250 80-200-370 70-150-250 60-130-220 120-180-240 100-140-200 220-270-450 150-180-250 180-220-270 130-160-220 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,2-0,3 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,25-0,4 1,0-3,0-5,0

1,0-3,0-5,0

1,0-2,0-3,0

1,0-3,0-5,0

G13

Face Mill

UFO / UFOF Type General Milling for Steel, Cast Iron & Exotic Material Specifications Approach angle: 45° Axial rake angle: + 27° Radial rake angle: - 7° (-10° for ø 50 and ø 63) max depth of cut: 5,0 mm (UFO 4000 type) 7,0 mm (UFO 5000 type)

Body R

UFO 4050 R/L-S

DCX DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

Fig.

10,4

6,3

1,3



10,4

6,3

1,6

4080 R/L-S



103

12,4

7,0

2,1

UFO 4100 R/L-S



100

122

14,4

8,5

2,9

4125 R/L-S



125

146

16,4

9,5

4,2

4160 R/L-S



160

180

100

16,4

9,5

6,6

UFO 4200 R/L-S



200

220

130

25,7

14,0

9,5

5,0

4250 R/L-S

250

270

300

25,7

14,0

14,8

UFO 4315 R/L-S

315

335

240

25,7

14,0

26,6

UFO 5080 R/L-S



102

12,4

7,0

2,1

UFO 5100 R/L-S



100

119

14,4

8,5

2,9

5125 R/L-S



125

143

16,4

9,5

4,2

6,6

5160 R/L-S



160

177

100

16,4

9,5

UFO 5200 R/L-S



200

217

130

25,7

14,0

9,5

5250 R/L-S

250

267

200

25,7

14,0

14,8

UFO 5315 R/L-S

315

332

240

25,7

14,0

26,6

Fig. 2

Fig. 3

Fig. 4

DCSFMS

Spare Parts Locator

Fig. 5

ø18

Cutter

KWW

Structure Insert block

Insert clamp Insert block Insert

4050–4063 4080–4315 5080–5315 Cutter

UF 4 K R/L S-UF 4 S R/L UF 4 K R/L UF 4 S R/L UFTW R/L UF 5 K R/L UF 5 S R/L Locator clamp Double screw Wrench

Locator

Double screw 4050–4063 4080–4315 UFKW R/L 5080–5315 l = Euro stock = Japan stock

7,0

KDP

ø14

CBDP

KWW

ø101,6 DCB

KDP

Fig. 1

ø 66,7 DCB

G14

Weight (Kg)



Max. Depth of Cut

4063 R/L-S

CBDP

Milling Cutters

Dimensions (mm)

Stock

Cat. No.

Locator clamp WB 7-15 T

TT 25

Delivery on request

Double screw Insert clamp

Face Mill

27° Super High Rake Multi Purpose Mill

UFO / UFOF Type

Features l l

l l l

45° approach face mills 27° super high rake multi purpose cutter for outstanding productivity milling steels, irons and alloys Substantially improves metal removal rates on low powered machines Differential pitched inserts guarantee smooth cutting action Rigid body incorporates carbide locators and HSS shims resulting in extremely low run out

Body (Fine Pitch Type) Stock

Cat. No.

UFOF 4080 R/L-S

Dimensions (mm)

DCX DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

Max. Depth of Cut

Weight (Kg)

Fig.



103

12,4

7,0

2,1

UFOF 4100 R/L-S



100

122

14,4

8,5

2,9

4125 R/L-S



125

146

16,4

9,5

4,2

4160 R/L-S



160

180

100

16,4

9,5

UFOF 4200 R/L-S

200

220

130

25,7

14,0

4250 R/L-S

250

270

300

25,7

14,0

UFOF 4315 R/L-S

315

335

240

25,7

14,0

6,6

9,5

14,8

26,6

5,0

Fig. 5 (Grades: ACP_, ACK_)

15,875

Work Material Insert Type UFO (-F) 4000 UFO (-F) 5000

vc ft ap vc ft ap

Alloy steel

15,875

25°

12,70

15,3

25°

12,70

25°

32° 12,2

4,76±0,025

3,97±0,025

ACP300

ACP200 Die steel

(vc =m/min, f t =mm/ tooth) (min.– optimum – max.)

ACP100 Low carbon steel

2, 0,

01 3

Recommended Cutting Conditions Grade

2, 2

H10E

G10E

A30N

T250A

ACK300

ACK200

ACP300

ACP200

ACP100

M±

UFO(F) 4000 UFO 5000

Fig. 4

UW 15500 R

3,97

12,70

4 5(6)

, ±0

 m   

4,76

15,875

Fig. 7

3 m

1504 AZTN

Fig. 3

m m

3,97

12,70

1(2)

 m  m

UW 12500 R SFKN 1504 AZFN

SFKR 12T3 AZTN

    

12T3 AZTN

, ±0

SFKN 12T3 AZFN

Fig.

4,76

Fig. 6

Fig. 2

Cat. No.

25°

25° 3,97

12,70

25°

32°

Roughing

General Purpose

15,875

12,70

. ±0

High Speed/Light Cut

Fig. 1 (Grades: ACP_, ACK_)

Uncoated Carbide

2, 2

Coated Carbide

Milling Cutters

Grade

Cermet

Insert

Low carbon steel

Alloy steel

Die steel

Stainless steel austenitic martensitic

ACK200 Cast iron

Ductile cast iron

ACK300 Cast iron

Ductile cast iron

100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100-140-200 220–270–450 150–180–250 180–220–270 130–160–220 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 1,0–3,0–5,0

1,0–3,0–5,0

0,1-0,2-0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4

1,0–2,0–3,0

1,0–3,0–5,0

100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100–140–200 220-270-450 150–180–250180–220–270130–160–220 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 1,0–4,0–7,0

1,0–4,0–7,0

1,0–2,0–5,0

1,0–4,0–7,0

G15

Face Mill

DNX / DNXF Type Approach angle Axial rake angle Radial rake angle

General Milling for Cast Iron and Steel Fig. 1

Fig. 3

Fig. 2

: : :

65° + 5° - 6°

8 mm 65°

Fig. 4

Body Standard DNX - Type Cat. No.

Stock

Dimensions (mm) DCX DCSFMS LF DCB D1

KWW

KDP

CBDP

Max. Depth of Cut

No of Teeth

Weight (Kg)

Fig.

DNX

12080 RS



12,4

7,0

1,2

DNX

12100 RS



100

108

14,4

8,5

1,6

12125 RS



125

133

16,4

9,5

2,8

12160 RS



160

168

100

16,4

9,5

4,4

12200 RS

200

210

150

130

25,7

14,0

8,0

12250 RS

250

260

180

160

25,7

14,0

12,2

KWW

KDP

CBDP

No of Teeth

Weight (Kg)

Fig.

1,2

DNX

8,0

Fine Pitch DNXF - Type

Milling Cutters

Cat. No.

Stock

Dimensions (mm) DCX DCSFMS LF DCB D1

DNXF 12080 RS



12,4

7,0

DNXF 12100 RS



100

108

14,4

8,5

12125 RS



125

133

16,4

9,5

12160 RS



160

168

100

16,4

9,5

First Recommendation: DNX

Max. Depth of Cut 8,0

1,6

2,7

4,4

DNX / DNXF

Depth of Cut : ap (mm)

14,0 – 12,0 – 10,0 –

65°

PWC(F)

8mm

Wiper width = 1,2 mm

8,0 –

Max. depth of cut : 8 mm,

6,0 –

Cutter Type

Diameter Range

DNX 12000 RS

Ø 80–Ø 250 mm

- General purpose - Medium pitch type

DNXF 12000 RS

Ø 80–Ø 160 mm

- General purpose - Fine pitch type

4,0 – 2,0 – 0

DNX(F)

l l l l

0,1 0,2 0,3 0,4

Feed Rate : f t (mm/tooth)

Spare Parts Cutter

Insert Screw Insert Wrench

G16

l = Euro stock = Japan stock

Characteristics

Identification Details Locator

Clamp Screw

Wrench

– DNXK 12 R

– BX 0515

– LH 040

DNX F 12 080 R S

3,0

Ø 80 – Ø 160 BFTX0412 IP TRDR15 IP Ø 200, Ø 250

Approach angle : 65°

Delivery on request

Cutter type

Fine pitch

Insert size

Diam.

Cutting direction

Shell type

Recommended Tightening Torque (N·m)

Face Mill

DNX / DNXF Type Features l l l l l

Small inserts with 8 cutting edges Economic by double-side usage Excellent grade for cast iron machining Optimised geometry for best results in cast iron Special inserts for steel machining

Insert

  

m m

  



12,7

Fig. 1 2 3

 

Fig. 3

H Type

SH Type

12,7

Fig. 2

G Type

ACK300

SNMT 1205 ZNEN-G 1205 ZNEN-H 1205 ZNEN-SH

Fig. 1

ACK200

Cat. No.

ACK100

ACP200

ACP300

12,7

Coated Carbide

Application High Speed/Light cut General Purpose Roughing

12,7

5,6

Cutting edge

12,7

5,6

Flat land

12,7

5,6

Flat land

G Type : For general purpose H Type : For heavy machining SH Type : For steel machining

l l

Milling Cutters

ts e inser ges iv t a g e N tting ed u c 8 h ing wit machin l e Inserts e t s ble for Applica

Advantage of SH-Type when Steel machining G Type

SH Type Chip packing causes higher cutting forces !

Smooth chip evacuation reduces cutting forces !

Recommended Cutting Conditions ISO

P K

(vc = m/min, f t = mm/ tooth) (min.– optimum – max.)

Work Material

Hardness (HB)

Cutting Speed v c (m/min)

Feed Rate f t (mm/tooth)

Insert Grade

Carbon steel

180–280

150–175–200

0,10–0,15–0,20

ACP200

Alloy steel

180–280

150–175–200

0,10–0,15–0,20

ACP200

Grey cast iron (GG)

250

150–225–300

0,10–0,20–0,30

ACK200/ACK300

Ductile cast iron (GGG)

250

150–225–250

0,10–0,18–0,25

ACK200/ACK300

G17

Wave Radius Mill

High Durable Mill with Polygon Inserts

WRCX Type

Grades for Steels, Cast Iron and Aluminium Features

The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting, helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and a durable cutter body manufactured from high tensile alloyed steel protected by a hard surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre clamped using a torxscrew . Choose from a variety of insert grades such as our award winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels and irons.

Advantages

l Durable cutter body – l High feed cutting – l Excellent chip removal – l Maximum rigidity – l Wide application range –

Special alloyed steel with hard surface. Optimised pitch and high number of cutting edges Wide pocket and integral coolant hole Rigid clamping of inserts with TORXPLUS screw Carbon steels, alloy steels, stainless steels, high temperature alloys, diemould steels, aluminiums, non-ferrous metals etc

Insert K

K K

 

l   

 

4,0

6,0 6,0 8,0

S 4,76

6,5

7,0 6,5

QPMT... : Standard 16 cornered polygon type QPMT...- H: Stronger cutting edge type

Applicable Endmill

WRCX/-F 12000 RS

Coated Carbide

ACP300

ACK200

ACK300

QPMT 160608 PPEN 160608 PPEN-CP QPMT 200608 PPEN 200608 PPEN-CP

   

   l

   

DL1000

Cat. No.

Dimensions (mm) IC

0,8 6,5

Fig.

Applicable Endmill

1 3 1 3

WRCX/-F/-X 16000 RS WRCXF 20000 RS

The combination of different inserts in a staggered formation varies the cut depth and eliminates vibration when feed rate is f t < 0,15 (IC = 16 mm) or f t < 0,2 (IC = 20 mm).

G18

l = Euro stock q = Delivery on request

Fig. 1

ACP200

ACP100

Uncoated Diamond Carbide Coated

K M

QPET...- S: Polished round insert for non-ferrous material

Application High Speed / Light cut General Purpose Roughing

Fig. 2

WRCXF 20000 RS

(Paired Sets for Vibration Free Machining) P

90°

WRCX/-F/-X 16000 RS

Anti-Vibration Type P

 



Fig.

IC 11°15'

Fig.3

90°

Chip Formation Anti-vibration Type

CP and 08 type inserts are used in pairs

90°

 



  

 

IC 12

  

Dimensions (mm)

 

DL1000

   

Fig. 1

N N

ACK300

ACK200

ACP300

ACP200

Milling Cutters

QPMT 120440 PPEN 120440 PPEN-H QPET 120460 PPFR-S QPMT 160660 PPEN 160660 PPEN-H QPET 160680 PPFR-S QPMT 200670 PPEN 200670 PPEN-H

ACP100

Cat. No.

Uncoated Diamond Carbide Coated

Coated Carbide

Application High Speed / Light cut General Purpose Roughing

Standard Type

Work Material: 50C Cutting Data: f t = 0,1mm/tooth, ap = 7 mm Insert Size: IC = 20 mm

Recommended Tightening Torque (N·m)

Wave Radius Mill

WRCX Type Fig. 1

Fig. 2

Body Stock

WRCX 12040 RS 12050 RS 12052 RS 12063 RS 12080 RS WRCX 16063 RS 16080 RS WRCX 16100 RS 16125 RS

        q

Dimensions (mm) DCX* DC 40 28 50 38 52 40 63 51 80 68 63 47 80 64 100 84 125 109

BD DCSFMS LF* KWW KDP DCB D2 36 36 40 8,4 5,6 16 9 46 40 40 10,4 6,3 22 11 48 40 40 10,4 6,3 22 11 59 40 40 10,4 6,3 22 11 76 55 50 12,4 7,0 27 13,5 50 50 40 10,4 6,3 22 11 70 55 50 12,4 7,0 27 13,5 90 70 50 14,4 8,5 32 115 80 63 16,4 9,5 40 -

Fine Pitch WRCXF Type Stock

WRCXF 12050 RS 12063 RS WRCXF 16052 RS 16063 RS 16080 RS WRCXF 16100 RS 16125 RS 16160 RS WRCXF 20080 RS WRCXF 20100 RS 20125 RS 20160 RS

q q

         

Dimensions (mm) DCX* 50 63 52 63 80 100 125 160 80 100 125 160

DC 38 51 36 47 64 84 109 144 60 80 105 140

BD DCSFMS LF* KWW KDP DCB D2 46 40 40 10,4 6,3 22 11 59 40 40 10,4 6,3 22 11 45 45 40 10,4 6,3 22 11 50 50 40 10,4 6,3 22 11 70 55 50 12,4 7,0 27 13,5 90 70 50 14,4 8,5 32 115 80 63 16,4 9,5 40 29 150 100 63 16,4 9,5 40 68 55 50 12,4 7,0 27 13,5 88 70 50 14,4 8,5 32 113 80 63 16,4 9,5 40 29 148 100 63 16,4 9,5 40 -

Extra Fine Pitch WRCXX Type Cat. No.

Stock

WRCXX 16080 RS 16100 RS

 

Dimensions (mm) DCX* 80 100

DC 64 84

BD DCSFMS LF* KWW KDP DCB D2 70 55 50 12,4 7,0 27 13,5 90 70 50 14,4 8,5 32 -

* Note : When using CP type anti-vibration inserts / IC = 16, please change above dimensions: In case of anti-vibration inserts / IC = 20, please change above dimensions:

Maximum Rotation (min-1) for Non-ferrous cutting when using QPET Insert Cutter DC (mm) 25 32 40 50 63 80 100 125 160

Insert Cat. No. QPET10...S QPET12...S QPET16...S 28.000 25.000 22.000 15.000 20.000 14.000 18.000 13.000 16.000 12.000 10.000 9.000 8.000

Spare Parts Cutter

Screw

WRCX 12 BFTX 0409 IP 3,0 TRDR 15 IP 16052–16100 BFTX 0511 IP 5,0 WRCX/-F/-X TRDR 20 IP BFTX 0513 IP 5,0 16125–16160 WRCX/-F 20 BFTX 0615 IP 5,0 TRDR 25 IP

Helical No. of Boring Ramping Weight Teeth D1 CBDP øB Standard amax. (Kg) 14 18 4 68 ± 11 10° 0,2 18 20 4 88 ± 11 7° 0,3 18 20 5 92 ± 11 6°30ʹ 0,3 18 20 5 114 ± 11 5° 0,4 20 25 6 148 ± 11 3°30ʹ 0,9 18 20 3 110 ± 15 8° 0,4 20 25 4 144 ± 15 5°30ʹ 0,8 46 32 5 184 ± 15 4° 1,3 52 38 5 234 ± 15 3° 2,4 Helical Ramping Weight No. of Boring D1 CBDP Teeth øB Standard amax. (Kg) 18 20 5 88 ± 11 7° 0,3 18 20 6 114 ± 11 5° 0,4 17,7 20 4 88 ± 15 10° 0,3 18 20 4 110 ± 15 8° 0,4 20 25 5 144 ± 15 5°30ʹ 0,8 46 32 6 184 ± 15 4° 1,3 52 29 6 234 ± 15 3° 2,4 93 29 8 304 ± 15 2° 4,0 20 25 5 140 ± 18 7° 0,7 46 32 6 180 ± 18 5° 1,1 52 29 6 230 ± 18 3°30ʹ 2,3 93 29 8 300 ± 18 2°30ʹ 3,9

Fig. 1 1 1 1 1 1 1 2 2

Fig. 1 1 1 1 1 2 1 3* 1 2 1 3*

Milling Cutters

Cat. No.

- 3° 0°

* Note Fig.3 for DCX=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench (TH050) is available seperately.

Standard WRCX Type Cat. No.

Axial rake angle: Radial rake angle:

Fig. 3

Helical Ramping Weight No. of Boring max. (Kg) Fig. Teeth D1 CBDP øB Standard a 20 25 6 144 ± 15 5°30ʹ 0,8 1 46 32 7 184 ± 15 4° 1,3 2

DCX* +0,3 DCX* +0,4

& &

LF* +0,15 mm LF* +0,2 mm

Ramping (Slant Milling)

a max : Helical Boring

(see tables)

øB Standard : (see tables)

Recommended Cutting Conditions Alloy steel Stainless steel Cast iron Material Carbon steel (ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) Gra de DCX ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 (mm) 40 ~ 80 100 ~ 160

☞ H52

vc ft vc ft

100–160–200 0,2–0,4–0,6 150–200–250 0,3–0,4–0,6

Non-ferrous material DL1000, H1

100–140–180 80–120–160 80–120–160 200–500–1000 0,2–0,3–0,4 0,1–0,2–0,3 0,1–0,2–0,4 0,1–0,3–0,4 100–160–200 160–180–200 100–150–200 200–500–1000 0,1–0,3–0,5 0,15–0,2–0,3 0,1–0,15–0,2 0,2–0,3–0,6 [vc = m/min, f t = mm/ tooth] [min.– optimum – max.]

G19

Wave Radius Mill

RSX Series

Features

The Wave Radius Mill RSX Series enables stable machining even when using equipment with low clamp rigidity thanks to its body design achieving excellent cutting performance and rigidity. In addition to the ACM Series for stainless steel and exotic alloys two grades have been added: ACP200 grade for steel machining and ACK300 grade for cast iron machining. Handle an even wider range of milling needs with the RSX(F)08000 and RSX(F)20000 types.

Characteristics

Smooth cutting action and low vibration machining provided based on the high rake angle design and high rigidity body. High reliability achieved with ACM100/ACM200/ACM300 adopted for exotic alloy machining. ACP200 for steel and ACK300 for cast iron enable stable machining in a wide range of applications.

Series Image

Series

Milling Cutters

Shank Type

Standard Fine Pitch

☞ H54

Shell Type Standard

Fine Pitch Modular Type

Standard Fine Pitch

☞ H55

Insert Size 08 10 12 08 10 12 10 12 16 20 10 12 16 20 08 10 12 08 10 12

Cat. No. RSX 08000 ES 10000 ES 12000 ES RSXF 08000 ES 10000 ES 12000 ES RSX 10000 RS 12000 RS 16000 RS 20000 RS RSXF 10000 RS 12000 RS 16000 RS 20000 RS RSX 08000 M 10000 M 12000 M RSXF 08000 M 10000 M 12000 M

External Diameter (mm) Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 52 Ø 63 Ø 66 Ø 80 Ø 100 Ø 125 Ø 160

l l

Cutting Performance Tool Life Comparison (Fracture Resistance)

l l l l

l l l l l l

l l

Cutting Resistance (N)

Competitor B 4

Vibration Amplitute

Cutting Vibration Comparison

G20

l = Euro stock q = Delivery on request

Competitor A

l l l

l l

Principal Force Feed Force Back Force

2.500 2.000 1.500 1.000 500 0

RSX

Cutting Resistance Comparison

3.000

2 3 Cutting Distance (m)

l l

Competitor A

l l l

RSX

l l l

Competitor B

RSX

Competitor A Competitor B

Work Material: X5CrNiS1810 Tool: Ø 50 Cutting Data: vc = 200m/min, ft = 0,5mm/t, ap = 2,0mm, ae= 10,0mm, Wet

Wave Radius Mill

RSX Series Low Cutting Resistance, Less Vibration

Low cutting resistance and low vibration machining have been achieved with super high rake angle design + high rigidity body. High rake angle design

High Operability

Ease of corner control has been achieved with the adoption of a unique positioning mechanism that is highly precise and highly operable. Contact area

A significant increase in back metal thickness

Locator Highly durable body

Insert size of 12 and 16 mm uses a maximum of 8 corners and an insert size of 10 mm uses a maximum of 4 corners.

R-shaped pocket

Stable and Long Tool Life Work Material

Wear Resistance

P P

ACM100

Coating Type:

ACK300 ACM200 C ACM300 P

C CVD

PVD

ACM100/ACM300 New Super ZX Coat

60 50 40 30 20

Super ZX Coat

Laminating cycle to ~10 nm

ZX Coat TiCN TiAlN TiN 600 800

1000 1.200

Starting Temperature for Oxidation (°C)

New Super ZX Coat

10nm

Cross Section of Coating

The product series with a coating film hardness approximately 40 % higher and an oxidation onset temperature 200 °C higher than conventional products. Enables machining at least 1,5 times faster and more efficiently than conventional products. A product life at least twice as long as that of conventional products achieved under the same machining conditions.

TiCN Coating Hardness (GPa)

Milling Cutters

Coating Hardness (GPa)

ACP200

A long life ensured with the adoption of the ACM series and significant improvements have been made in processing exotic alloy and stainless steel machining.

ACM100 ACM200 C ACM300 P

Fracture Resistance

ACM200 50 40

Super FF Coat

Coating hardness 30% increase. Coating surface roughness 50% reduction.

Al2O3

30 20

TiCN

Conventional Coating 0,05 0,10 0,15 0,20

TiCN Surface Roughness Ra (µm)

Substrate

Cross Section of Coating

Super FF Coat

Smooth coating surface provides excellent adhesion and chipping resistance. Improved coating adhesion strength. Harder than conventional coatings with hugh improvements in wear resistance. High speed, high effiency machining of more than 1,5 times than of conventional grades possible. Achieving more than double the tool life of conventional grades under the same cutting conditions.

G21

Wave Radius Mill

RSX(F)10000/12000/16000/20000RS Milling of steel, stainless steel, cast iron and exotic alloys

Rake Radial –5° Angle Axial 10°

Body – Dimensions Fig. 1

Milling Cutters

Stock

RSX 10040 RS 10050 RS 10052 RS RSX 12040 RS 12050 RS 12052 RS 12063 RS 12066 RS 12080 RS RSX 12100 RS RSX 16063 RS 16080 RS RSX 16100 RS 16125 RS RSX 20080 RS RSX 20100 RS 20125 RS 20160 RS

l l l l l l l l l l l l l l l l l l

DCX 40 50 52 40 50 52 63 66 80 100 63 80 100 125 80 100 125 160

(10000RS)

Fig. 2

Body RSX...RS, Standard Cat. No.

5 mm

6 mm

8 mm

(12000RS) (16000RS)

10 mm (20000RS)

Fig. 3

DCSFMS 34 40 40 32 40 40 40 55 55 70 50 55 70 80 55 70 80 130

LF 40 40 40 40 40 40 40 50 50 50 40 50 50 63 50 63 63 63

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 27 12,4 7,0 32 14,4 8,5 22 10,4 6,3 27 12,4 7,0 32 14,4 8,5 40 16,4 9,5 27 12,4 7,0 32 14,4 8,0 40 16,4 9,0 40 16,4 9,0

CBDP 18 20 20 18 20 20 20 25 25 32 20 25 32 29 22 32 29 29

D1 14 18 18 13,5 18 18 18 20 20 46 18 20 46 52 20 46 52 90

D2 9 11 11 9 11 11 11 14 14 11 14 29 14 29 -

No. of Teeth 4 5 5 3 4 4 5 6 6 6 4 5 6 6 4 5 6 7

Weight (kg) 0,2 0,3 0,4 0,2 0,3 0,3 0,4 0,7 1,0 1,4 0,5 0,9 1,3 2,6 0,9 1,8 2,6 4,7

DCSFMS 34 40 40 32 40 40 40 55 55 70 50 55 70 80 130 55 70 80 130

LF 40 40 40 40 40 40 40 50 50 50 40 50 50 63 63 50 50 63 63

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 27 12,4 7,0 32 14,4 8,5 22 10,4 6,3 27 12,4 7,0 32 14,4 8,5 40 16,4 9,5 40 16,4 9,5 27 12,4 7,0 32 14,4 8,0 40 16,4 9,0 40 16,4 9,0

CBDP 18 20 20 18 20 20 20 25 25 32 20 25 32 29 29 22 32 29 29

D1 14 18 18 13,5 18 18 18 20 20 46 18 20 46 52 88 20 46 52 90

D2 9 11 11 9 11 11 11 14 14 11 14 29 14 29 -

No. of Teeth 5 6 6 4 5 5 6 7 7 10 5 6 7 8 10 5 6 7 9

Weight (kg) 0,2 0,3 0,3 0,2 0,3 0,3 0,4 0,7 0,9 1,3 0,4 0,8 1,3 2,5 4,8 0,9 1,8 2,6 4,6

Fig. 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 3

RSXF...RS, Fine Pitch Cat. No.

Stock

RSXF 10040 RS 10050 RS 10052 RS RSXF 12040 RS 12050 RS 12052 RS 12063 RS 12066 RS 12080 RS RSXF 12100 RS RSXF 16063 RS 16080 RS RSXF 16100 RS 16125 RS 16160 RS RSXF 20080 RS RSXF 20100 RS 20125RS 20160RS

l l l l l l l l l l l l l l q

l l l l

DCX 40 50 52 40 50 52 63 66 80 100 63 80 100 125 160 80 100 125 160

Fig. 1 1 1 1 1 1 1 1 1 2 1 1 2 1 3 1 2 1 3

Identification Details

G22

RSX

040

Cutter Series

Fine Pitch Type

Insert Size

Cutter Diameter

Cutting Direction

Metric

l = Euro stock = Japan stock

Delivery on request

Recommended Tightening Torque (N·m)

Wave Radius Mill

RSX(F)10000/12000/16000/20000RS Various Machining Use

Various types of processing, such as mould engraving, slant milling and helical processing. Ramping

Helical Milling Helical Milling

Use at α° or lower

Recommended Values for Helical and Ramping Helical Insert Cat. No.

RDET10... ≤ Work Diameter ø

Center uncut portion cannot be removed by traverse cutting with the same cutter.

RDET12...

≥ Work Diameter ø

RDET16...

Center uncut portion can be removed by traverse cutting with the same cutter.

RDET20...

Cutter ØDC 25 32 40 50 52 32 40 50 52 63 66 80 100 63 80 100 125 80 100 125 160

Taper

Work Diameter Min. Optimal Ø Max. 33,0 40 49 46,0 54 63 62,0 70 79 82,0 90 99 86,0 94 103 41,5 52 63 57,5 68 79 77,5 88 99 81,5 92 103 103,5 114 125 109,5 120 131 137,5 148 159 177,5 188 199 96,0 110 125 130,0 144 159 170,0 184 199 220,0 234 249 122,0 140 159 162,0 180 199 212,0 230 249 282,0 300 319

Ramping Angle α°(max)

10°30‘ 6°45‘ 4°30‘ 3°15‘ 3°10‘ 12°30‘ 8°00‘ 5°30‘ 5°15‘ 4°00‘ 3°45‘ 2°50‘ 2°10‘ 6°00‘ 4°10‘ 3°00‘ 2°20‘ 4°15‘ 3°00‘ 2°00‘ 1°15‘

Inserts Application

Grade

RDET 10T3M0EN G 10T3M0EN H RDET 1204M0EN G 1204M0EN H RDET 1606M0EN G 1606M0EN H RDET 2006M0EN G 2006M0EN H

l l l l l l l

l l l l l l l m l

l l l l l l l l

ACM300

l l l l l l l l

Dimens. Ød

(IC) 10 10 12 12 16 16 20 20

Applicable Cutters

S 3,97 3,97 4,76 4,76 6,5 6,5 6,5 6,5

RSX(F) 10000RS RSX(F) 12000RS RSX(F) 16000RS

IC±0,025

Milling Cutters

Cat. No.

K ACM200

P M

ACM100

Roughing

ACK300

P M

ACP200

General Purpose

IC±0,025

High Speed/Light Cut

S±0,025

Cutting Edge Cross Section

G - Type

H - Type M0: IC is metric

RSX(F) 20000RS

Spare Parts Applicable Cutters RSX(F) RSX(F) RSX(F) RSX(F)

10000RS 12000RS 16000RS 20000RS

Wrench

TRDR15IP TRDR20IP TRDR25IP

Screw

BFTX03584IP BFTX0409IP BFTX0511IP BFTX0615IP

3,0 3,0 5,0 5,0

Recommended Cutting Conditions Work Material

ISO

P M K S

Carbon Steel Alloy Steel Cr Stain- Based less Cr-Ni Steel Based

Ferritic Martensitic Austenitic Austenitic, ferritic Precipitation hardening

Cast Iron Heat resistant alloy Ni based material Pure Titanium Titanium α + β alloy system

Min.-Optimum-Max. Hardness (HB) 180–280 180–280 200 200–330 200 230–270 330 250 250–350 (Rm 400) (Rm 1050)

Cutting Speed vc (m/min) 100–160–200 100–140–180 150–180–200 80–120–180 150–180–200 80–120–180 60–100–160 80–120–160 20–30–40 60–80–100 40–50–60

Feed Rate ft (mm/t) 0,20–0,40–0,60 0,20–0,30–0,40 0,15–0,25–0,35 0,15–0,25–0,35 0,15–0,25–0,35 0,15–0,25–0,35 0,15–0,25–0,35 0,10–0,30–0,40 0,10–0,20–0,30 0,10–0,20–0,30 0,10–0,20–0,30

Grade ACP200 ACP200 ACM300 ACM300 ACM300 ACM200 ACM200 ACK300 ACM100 ACM200

G23

Sumi Dual Mill

DFC Type

General Features The Sumi Dual Mill DFC type employs cost effective double-sided inserts for high toughness and enhanced accuracy. The double-side inserts are flexible and reduces costs.

Large Line-up Diameter from Ø 25 mm to Ø 200 mm Available as standard, fine and extra-fine pitch Bore diameter: metric Insert geometry: L, G, H

Cutter Body Type Shank

☞

Milling Cutters

Shell

H14

Cat. No.

Diameter (mm)

No. of Teeth

Standard Pitch

DFC

09000 E

Ø 25–Ø 80

2–5

Medium Pitch

DFCM 09000 E

Ø 32–Ø 80

3–7

Standard Pitch

DCF

09000 RS

Ø 50–Ø 200

4–8

Medium Pitch

DFCM 09000 RS

Ø 50–Ø 200

5–12

Fine Pitch

DFCF 09000 RS

Ø 50–Ø 200

6–16

Image

90 Degree Accuracy Work material: Carbon steel

Cutting conditions: vc = 200 m/min, ft = 0.1 mm/t ae = 5.0 mm, ap = 5.0 mm x 3 passes

Comp. B Broken

Comp. A Broken

Comp. B 25µm

Comp. C 24µm

Shell type: ø 63 mm

Number of passes (1 pass = 0.30 mm)

Suitable Applications Face milling

G24

l = Euro stock

Shoulder milling

Slot milling

Side face milling

DFC Broken

Sumi Dual Mill

DFC Type New Insert Design Provides Excellent Machining Accuracy

- The new insert design separates the location area and cutting edge producing an optimized solution. - Machining accuracy is comparable to single sided inserts provided the DOC is less than 3 mm. - The SEC-Sumi Dual Mill design, equips the user with a highly stable cutter for high feed machining applications.

Inserts

Chipbreaker Selection Map high

Cat. No.

L G

RE0,4 RE0,8 RE1,2 RE1,6

XNMU0606__PNER-L



XNMU0606__PNER-G



XNMU0606__PNER-H



Sharpness

H Strength

high

Work Material

Steel, Cast Iron L type

G type

H type

Low cutting force

General purpose

Strong edge

Chipbreaker

Cutting edge geometry Application

Light cut, low rigidity milling and reduced burrs

Milling Cutters

Feature

Main breaker for general purpose Roughing, heavy interrupted and applications hardness steel milling

Stable and High Cutting Performance Combined with High Toughness - The excellent cutter performance offers efficient machining, enables high feed rate capability. - The new insert construction provides extremely accurate edge to edge indexing whilst the location area offers high security and stability.

Only cutting edge is optimized for excellent machining accuracy!!

Wear does not reach the supporting area. Therefore precise re positioning of inserts!

Max. Depth of cut ap: 6 mm

(a)Upper view of SEC-Sumi Dual Mill DFC type insert

Wear

Cutting edge Supporting area Cutting edge (b)Side view of SEC-Sumi Dual Mill DFC type inserts

(c)Side view of existing double sided insert

G25

Sumi Dual Mill

DFC(M/F) 09000RS Type Body – Shell type

Rake Angle

Fig.1

Fig.2

–9° –5°

Radial Axial

Max. ap: 6 mm

Fig.3

Body – Dimensions Sumi Dual Mill DFC type, Standard Pitch Cat. No. DFC

DFC

Milling Cutters

DFC

09050RS 09063RS 09080RS 09100RS 09125RS 09160RS 09200RS

Stock

l l     q

Dimensions (mm) DC

DCSFMS

DCB

KWW

KDP

CBDP

50 63 80 100 125 160 200

41 50 55 70 80 130 150

40 40 50 50 63 63 63

22 22 27 32 40 40 60

10,4 10,4 12,4 14,4 16,4 16,4 25,7

6,3 6,3 7 8 9 9 14

20 20 22 26 29 29 35

18 18 20 46 52 90 135

11 11 14 29 -

No. of Weight Teeth (kg) 4 4 5 6 7 8 10

0,3 0,5 1,0 1,4 2,8 4,6 5,7

Fig. 1 1 1 2 1 3

Sumi Dual Mill DFC type, Medium Pitch Cat. No. DFCM 09050RS 09063RS 09080RS DFCM 09100RS 09125RS 09160RS DFCM 09200RS

Stock

      q

Dimensions (mm) DC

DCSFMS

DCB

KWW

KDP

CBDP

50 63 80 100 125 160 200

41 50 55 70 80 130 150

40 40 50 50 63 63 63

22 22 27 32 40 40 60

10,4 10,4 12,4 14,4 16,4 16,4 25,7

6,3 6,3 7 8 9 9 14

20 20 22 26 29 29 35

18 18 20 46 52 90 135

11 11 14 29 -

No. of Weight Teeth (kg) 5 6 7 8 11 12 16

0,3 0,5 0,9 1,4 2,7 4,5 5,6

Fig. 1 1 1 2 1 3

Sumi Dual Mill DFC type, Fine Pitch Cat. No. DFCF 09050RS 09063RS 09080RS DFCF 09100RS 09125RS 09160RS DFCF 09200RS

Stock

      q

Dimensions (mm) DC

DCSFMS

DCB

KWW

KDP

CBDP

50 63 80 100 125 160 200

41 50 55 70 80 130 150

40 40 50 50 63 63 63

22 22 27 32 40 40 60

10,4 10,4 12,4 14,4 16,4 16,4 25,7

6,3 6,3 7 8 9 9 14

20 20 22 26 29 29 35

18 18 20 46 52 90 135

11 11 14 29 -

Identification Details

DFC Cutter Series

G26

M: Medium Insert Size F: Fine

l = Euro stock q = Delivery on request

No. of Weight Teeth (kg) 6 7 9 11 14 16 20

0,3 0,5 0,9 1,3 2,6 4,6 5,5

Fig. 1 1 1 2 1 3

Spare Parts

050

Cutter Diameter

Direction

Metric

Screw

Wrench

BFTX03512IP 5,0

TRDR15IP

Recommended Tightening Torque (N·m)

Sumi Dual Mill

DFC Type Inserts Application High Speed / Light Cutting General Purpose Cutting Rough Cutting

Coated Carbide P M P P M M P P M M

P M

S S

M M

Cat. No. XNMU 060604 PNER-L 060608 PNER-L XNMU 060604 PNER-G 060608 PNER-G 060612 PNER-G 060616 PNER-G XNMU 060608 PNER-H 060612 PNER-H 060616 PNER-H

      

        

      

        

      

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Steel Stainless Steel Cast Iron Exotic Alloy

Radius

        

RE 0,4 0,8 0,4 0,8 1,2 1,6 0,8 1,2 1,6

Recommemded Cutting Conditions Hardness (HB)

Cutting Speed (m/min) Min. - Optimum - Max.

Feed Rate Min. - Optimum - Max.

Depth of Cut (mm)

180–280

150–200–250

0,10–0,20–0,30

≤ 180

180–250–350

0,15–0,25–0,35

Die Steel

200–220

100–150–200

0,10–0,18–0,25

Stainless Steel

160–205–250

0,12–0,18–0,25

Cast Iron

250

100–175–250

0,10–0,20–0,30

Comp.

Work piece

ISO

Workmaterial General Steel Soft Steel

Grade

Application Examples Work piece Workpiece material: Steel (HRB 269-330)

Sumitomo Breaker

Grade

ACP200

vc (m/min)

226

vf (mm/min)

1260

ft (mm/t)

0,28

ap (mm)

Sumitomo Breaker

Grade

ACP200

Comp.

vc (m/min)

180

vf (mm/min)

1092

910

0,2

ft (mm/t)

0,3

0,2

ap (mm)

2 x 2 mm

ae (mm)

Dry or Wet

Wet

Dry or Wet

Dry

Tool diam. Ø

63 mm

No. of Teeth

Result Evaluation

Work piece Workpiece material: Cast Iron

200

Workpiece material: S235 (Carbon steel) Face milling

Efficiency: 158 % achieved

Result Evaluation

Wear resistance, efficiency

Sumitomo Breaker

Comp.

Work piece Workpiece material: Cr-Mo alloy

Efficiency: 120 % achieved Wear resistance, efficiency

Sumitomo Breaker

Comp.

Grade

ACP200

Grade

ACP200

vc (m/min)

156

vc (m/min)

200

vf (mm/min)

536

404

vf (mm/min)

838

ft (mm/t)

0,17

0,09

ft (mm/t)

0,2

0,13

ap (mm)

2,2

ap (mm)

ae (mm)

63,5

ae (mm)

200

Dry or Wet

Dry

Dry or Wet

Dry

Tool diam. Ø

80 mm

Tool diam. Ø

80 mm

No. of Teeth

No. of Teeth Result Evaluation

Efficiency: 133 % achieved Tool life: 138 % achieved Efficiency, tool life

Result Evaluation

Milling Cutters

ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACK200 ACK300

Efficiency: 120 % achieved Efficiency

G27

”Wave Mill” Series

WFX Type

General Features Wave Mill WFX type for shoulder milling is a screw-locking type cutter capable of using four corners. Ideal cutting edge design delivers good squareness. Series expansion with the high-feed WFXH type and the WFXC type for chamfering. A comprehensive lineup that covers a wide variety of applications.

WFX WFXH

WFXC Shoulder Milling 45° 15°

High-Feed

Characteristics

The insert shape, optimized for shoulder milling and combined with a high-precision body, leaves a superior machined surface finish.

Product Range AppliType cation

with coolant hole WFX12000 type uses a body protection shim

Optimized Edge Shape  

 

The convex shape ensures the cutting edge strength. The flat shape minimises differences in step levels. Conventional Type Large level difference and rough surface



G28



WFX

Small level difference and smooth surface

The wiper edge function improves the surface roughness. l = Euro stock

Modular Type

Shell Type Modular Endmill Modular Type Type Type

WFX12000 type

High Efficiency

WFX08000 type

Chamfering

6mm

10mm

Endmill Type

Max. Depth of Cut

Shell Type

Shoulder Milling

Milling Cutters

Employs a highly durable body

Ø ≤ 125mm

Chamfering

No. of Teeth

Cutter Diameter (mm)

WFX 08000 RS

3-8

40–1 00

WFXM 08000 RS

4 - 10

40–100

WFXF 08000 RS

6 - 12

40–100

WFX 08000 R

6-8

80–100

WFXM 08000 R

8 - 10

80–100

WFXF 08000 R

10 - 12

80–100

3-5

60–100

WFXF 12000 RS

4-7

60–100

WFX 12000 R

4 - 12

80–250

WFXF 12000 R

6 - 18

80–250

WFX 08000 E

2-5

20–63

WFXM 08000 E

3-6

25–63

WFX 12000 E

3-4

40–80

WFXF 12000 E

4-6

60–80

WFX 08000 M

2-3

20–40

WFXH 08000 RS

4-6

40–63

WFXH 12000 RS

4-5

60– 63

WFXH 08000 M

2-3

25–32

Cat. No.

WFX 12000 RS

WFXH 12000 M

WFXC 08000 E

1-2

8–16

WFXC 12000 E

25–32

WFXC 08000 M

WFXC 12000 M

25–32

☞H16/17

Inserts Cat. No.

Shape

RE0,2 RE0,4 RE0,8 RE1,2 RE1,6

SOMT 0803_ _PZER-L 0803_ _PZER-G 0803_ _PZER-H SOET 0803_ _PZER-G 0803_ _PZFR-S l SOMT 1204_ _PDER-L 1204_ _PDER-G 1204_ _PDER-H SOET 1204_ _PDFR-S

l l l l l

l l l l l l l l l

l l l

WFX08000 type insert (General Purpose G type chipbreaker)

l WFX12000 type insert (General Purpose G type chipbreaker)

”Wave Mill” Series

WFX Type Cutting Performance Squareness of Machined Shoulder 24 mm

(8 mm) Comp. B

1st Step

16 mm

(8 mm) 2nd Step

8 mm

Total Shoulder Height

Total Shoulder Height (mm)

Comp. A

(8 mm) 3rd Step -60

-30 0 Deviation (µm)

0 mm

30 (µm)

Work Material: C50 Tool: WFX12100RS (Ø 100 mm x 5 teeth) Cutting Conditions: vc = 200m/min, ap = 8,0 mm x 3 times ft = 0,15mm/t, ae = 20 mm

Cutting Width 20mm

ISO

Grade Finishing to Light Cutting

Medium Cut

Rough to Heavy Cutting

Coated Carbide

Rough to Heavy Cutting

Coated Carbide

Medium Cut

Carbide

Grade Finishing to Light Cutting

Milling Cutters

ISO

Coated Carbide

Grade Selection

CVD

PVD

Cutting Edge Sharpness

Good

Chipbreaker Selection Work Material

L Type

Light Cutting

Steel, Cast Iron

Aluminium Alloy

G Type

H Type

Wiper Type

S Type

General Purpose

Strong Edge

Wiper Edge

Sharp Edge

Main Chipbreaker General to Interrupted Milling

Heavy Cut Heavy Interrupted Machining Tempered Steel

Breaker

General Purpose (Standard)

Heavy Cutting Cutting Edge Strength

Characteristic Low Cutting Force Cutting Edge Figure

High Light Cutting Work MaterialLow rigidity Milling Application Low-Burr Design

Precision Finishing Non-Ferrous Metal

Wiper Insert Optimised wiper edge shape provides superior surface roughness.

0,15 mm

M Class Insert

Wiper Edge

Wiper inserts are 0,15 mm longer than M class inserts.

0,03–0,05 mm

Wiper inserts are single-cornered. Attach the wiper insert so that the chamfered corner is in location  shown in the figure. Be sure to use the corner with the ID mark ( in the figure). (08 size inserts have no marks)

G29

”Wave Mill” Series

WFX(M/F) 08000 RS

Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy

Body - Shell Type

Rake Angle Fig. 1

WFX08000RS

WFXM08000RS

Radial

–6°

Axial

12°

6 mm

90°

Fig. 2

WFXF08000RS

Body - WFX, Standard Pitch Cat. No.

Stock

WFX 08040 RS 08050 RS 08063 RS 08080 RS WFX 08100 RS

    

DC 40 50 63 80* 100*

LF 40 40 40 50 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0

CBDP 18 20 20 25 32

D1 14 18 18 20 46

D2 9 11 11 14 -

DCSFMS 33 41 50 55 70

LF 40 40 40 50 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0

CBDP 18 20 20 25 32

D1 14 18 18 20 46

D2 9 11 11 14 -

DCSFMS 33 41 50 55 70

LF 40 40 40 50 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0

CBDP 18 20 20 25 32

D1 14 18 18 20 46

D2 9 11 11 14 -

DCSFMS 33 41 50 55 70

No. of Teeth

Weight Figure (kg)

3 4 5 6 8

0,2 0,3 0,6 1,0 1,4

1 1 1 1 2

Body - WFXM, Medium Pitch Cat. No.

Stock

WFXM 08040 RS 08050 RS 08063 RS 08080 RS WFXM 08100 RS

    

DC 40 50 63 80* 100*

No. of Teeth

Weight Figure (kg)

4 5 6 8 10

0,2 0,3 0,5 1,0 1,4

1 1 1 1 2

Milling Cutters

Body - WFXF, Fine Pitch Cat. No. WFXF

WFXF

Stock

08040 RS 08050 RS 08063 RS 08080 RS 08100 RS

    

DC 40 50 63 80* 100*

No. of Teeth

Weight Figure (kg)

6 7 8 10 12

0,2 0,3 0,5 0,9 1,4

1 1 1 1 2

Inserts are not included. *Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.

250

N Non Ferrous Metal

Min. - Optimum - Max.

Identification Details WFX F 08 040 Cutter Series

M: Medium Pitch F: Fine Pitch

Insert Size

Spare Parts

Screw

BFTX0306IP

G30

l = Euro stock m = Japan stock

Cutter Direction Diameter

Metric Type

Wrench

2,0

TRDR08IP

R0,8

3,3

Application High Speed / Light cut General Purpose Roughing

Coated Carbide P PM PM

S S

3,175

Carbide DLC K M M

N N

S S

Cat. No. SOMT 080304 PZER L 080308 PZER L SOMT 080304 PZER G 080308 PZER G 080312 PZER G SOMT 080308 PZER H 080312 PZER H SOET 080304 PZER G 080308 PZER G 080312 PZER G SOET 080302 PZFR S 080304 PZFR S 080308 PZFR S XOEW 080308 PZTR W

m m m m m m m m m m – – – –

m m m  m m m m m m m     m m m     m   m m m m m   m  m m m  m m m m m m m  m m m m m m m m m m m m m m – – – – – – – – – – – – – – – – – – – – – m – –

DL1000

ACK200 100–175–250 0,10–0,15–0,20 <6 ACK300 H1 300–500–1000 0,10–0,15–0,20 <6 DL1000

8,0

160–200–250 0,10–0,15–0,20 <6 ACM300

Fig. 4 Wiper Insert

ACM300

Fig. 3

8,1

ACP200 180–280 150–200–250 0,08–0,12–0,18 <6 ACP300 ACP200 ≤180 180–250–350 0,10–0,15–0,20 <6 ACP300 ACP200 200–220 100–150–200 0,08–0,12–0,18 <4 ACP300

M Stainless Steel K Cast Iron

Grades

ACM200

Die Steel

DOC

ACK300

P Soft Steel

Feed Rate

ACK200

General Steel

Hardness Cutting Speed (HB)

ACP300

Work Material

ACP200

ISO

Inserts

ACP100

Recommended Cutting Conditions

– – – – – – – – – –

   –

Radius

0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2  0,2  0,4  0,8 – 0,8

Fig.

3 3 3 3 3 3 3 3 3 3 3 3 3 4

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WFX(F) 12000 RS

Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy

Body - Shell Type

Rake Angle Fig. 1

WFX 12000RS

Fig. 2

Radial

–8°

Axial

8°

10 mm

90°

Fig. 3

WFXF12000RS

Body - WFX, Standard Pitch Cat. No.

Stock

WFX 12050 RS 12063 RS 12080 RS WFX 12100 RS 12125 RS 12160 RS

     

DC 50 63 80* 100* 125 160

DCSFMS 40 50 60 70 90 130

LF 40 40 50 50 63 63

Dimensions (mm) DCB KWW KDP 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,5 40 16,4 9,5 40 16,4 9,5

CBDP 20 20 25 32 29 29

D1 18 18 20 46 52 88

D2 11 11 13,5 -

DCSFMS 40 50 60 70 90 130

LF 40 40 50 50 63 63

Dimensions (mm) DCB KWW KDP 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,5 40 16,4 9,5 40 16,4 9,5

CBDP 20 20 25 32 29 29

D1 18 18 20 46 52 88

D2 11 11 13,5 -

No. of Teeth

Weight Figure (kg)

3 4 4 5 6 8

0,2 0,4 0,9 1,3 2,7 4,8

1 1 1 2 2 3

Body - WFXF, Fine Pitch Cat. No. WFXF

WFXF

Stock

     

No. of Teeth

Weight Figure (kg)

4 5 6 7 8 12

0,2 0,4 0,9 1,2 2,6 4,7

1 1 1 2 2 3

Inserts are not included. *Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor. Cutters ≥ Ø160 do not have coolant holes.

Recommended Cutting Conditions Work Material

Feed Rate

Inserts Grades

DOC

ACP200 ACP300 ACP200 ≤180 180–250–350 0,10–0,15–0,20 <10 ACP300 ACP200 200–220 100–150–200 0,10–0,15–0,20 <6 ACP300

General Steel

Fig. 4 Wiper Insert

180–280 150–200–250 0,10–0,15–0,20 <10

Min. - Optimum - Max.

Identification Details WFX F 12 050 F: Fine Pitch

Insert Size

Cutter Direction Diameter

S Metric Type

Cat. No. SOMT 120408 PDER L SOMT 120404 PDER G 120408 PDER G 120412 PDER G 120416 PDER G SOMT 120408 PDER H SOET 120408 PDFR S XOEW 120408 PDTR W

K M M

   m m m  –  m  m  –     m   – m m m m m m  – m  m m m m m – m  m   m m – – – – – – – –  m m

–

N N

–

DL1000

Carbide DLC

N Non Ferrous Metal

ACM300

250

ACK200 100–175–250 0,10–0,15–0,20 <10 ACK300 H1 300–500–1000 0,10–0,15–0,20 <10 DL1000

ACM200

K Cast Iron

160–200–250 0,10–0,15–0,20 <10 ACM300

ACK300

Coated Carbide P

ACK200

M Stainless Steel

Application High Speed / Light cut General Purpose Roughing

ACP300

Die Steel

ACP200

P Soft Steel

Cutter Series

Fig. 3

ACP100

ISO

Hardness Cutting Speed (HB)

Milling Cutters

12050 RS 12063 RS 12080 RS 12100 RS 12125 RS 12160 RS

DC 50 63 80* 100* 125 160

Radius

– – – – – –

0,8 0,4 0,8 1,2 1,6 0,8  0,8 – –

Fig.

3 3 3 3 3 3 3 4

Spare Parts Shim

WFXS4R

Shim Screw

BW0507F

Insert Screw

BFTX03512IP 3,0

Insert Wrench Wrench (Shim)

TRDR15IP

Insert Screw

Shim Screw

Insert

Shim

LH035

G31

”Sumi Dual Mill” Series

TSX Type

General Features High-efficient and high precision tangential shoulder milling cutter with tangentially mounted carbide inserts.

Characteristics l

Tough & Sharp cutting edge

Tangentially mounted carbide insert design and optimized edge geometry realize extremely tough and sharp cutting action. l

Very accurate and excellent surface finish

Thanks to newly developed fine carbide press / sintering technology and very accurate grinding technics, very periphery ground inserts generate very accurate and excellent surface finish. l

Wide product range

2 different insert size series, 3 chip breaker range and various carbide grade combination offers wide range of machining application.

Product Range

Shell Type Shank Type

Milling Cutters

Cat. No.

Series

Diameter Range / No of Teeth

Standard Pitch

TSXF 08000RS

Fine Pitch

TSX

Standard Pitch

TSX

08000RS 13000RS

TSXM 13000RS

Medium Pitch

TSX

Standard Pitch

08000E

TSXF 08000E

Fine Pitch

TSX

Standard Pitch

13000E

TSXM 13000E

Medium Pitch

Shape

Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160

☞ H18

Special TSX Mills Special orders repeater and side cutter available.

G32

l = Euro stock

Recommended Tightening Torque (N·m)

”Sumi Dual Mill” Series

TSX Type Insert Grade Selection We have released ACP100 / ACP200 / ACP300 grades for steel machining, ACM200 / ACM300 grades for stainless stell machining and ACK200 / ACK300 grades for cast iron machining to cover a wide range of work materials.

ACP100

ACP200 P

ACM200 ACK200

ACP300

ACM300

Chipbreaker Selection Light Cutting

ACM200

Heavy Cutting

Cutting Edge Strength

High

Inserts

Cat. No.

ACK300

General Purpose (Standard)

Rough to Heavy Cut

Medium Cut

Good

Finishing to Light Cut

Cutting Edge Sharpness

ISO

ACM300

   

    



  

 

C CVD

 

Milling Cutters

P PVD

LNEX0804__PNER-L LNEX0804__PNER-G LNEX1306__PNER-L LNEX1306__PNER-G LNEX1306__PNER-H

RE0,4 RE0,8 RE1,2 RE1,6 RE2,4 RE3,2

Chipbreaker Lineup Work Material L type

G type

H type

Low cutting force

General purpose

Strong edge

Chipbreaker

Feature LNEX08 Cutting edge geometry

30°

LNEX13 Cutting edge geometry

25°

Light cut, low rigidity milling and reduced burrs

Application

15°

21°

Main breaker for general purpose Roughing, heavy interrupted and applications hardness steel milling

Suitable Applications Face milling

Shoulder milling

Slot milling

Side face milling

G33

”Sumi Dual Mill” Series

TSX(F) 08000 RS Body - Shell Type

Rake Angle

Radial

–20°

Axial

–6°

8 mm

90°

Body - TSX, Standard Pitch TSX

Cat. No.

Stock

08040 RS 08050 RS 08063 RS

  

DC 40 50 63

DCSFMS 33 41 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3

LF 40 40 40

CBDP 18 20 20

D1 14 18 18

D2 9 11 11

No. of Teeth

Weight (kg)

4 5 6

0,21 0,30 0,53

Inserts are not included.

Body - TSXF, Fine Pitch Cat. No.

Stock

TSXF 08040 RS 08050 RS 08063 RS

  

DC 40 50 63

DCSFMS 33 41 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3

LF 40 40 40

CBDP 18 20 20

D1 14 18 18

D2 9 11 11

No. of Teeth

Weight (kg)

6 8 10

0,21 0,31 0,54

Inserts are not included.

Coated Carbide P M

P P M M P P M M

M M

Cat. No. LNEX 080404 PNER-L 080408 PNER-L LNEX 080404 PNER-G 080408 PNER-G 080412 PNER-G 080416 PNER-G

     

Steel Stainless Steel Cast Iron Exotic Alloy

P M

S S S

     

K S

Radius RE 0,4 0,8 0,4 0,8 1,2 1,6

9,3

Application High Speed / Light Cutting General Purpose Cutting Rough Cutting

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Milling Cutters

Inserts

8,6

Recommended Cutting Conditions Workmaterial

ISO

Carbon Steel

Alloy Steel M

Stainless Steel

Cast Iron Ductile Cast Iron

Exotic Material

Cutter Series

F: Fine Pitch

Min. - Optimum - Max.

Hardness (HB)

Cutting Speed vc (m/min)

Feed Rate ft (mm/T)

180–280

150–225–300

0,08–0,20–0,30

> 280

75–150–230

0,08–0,20–0,30

180–280

100–175–250

0,08–0,15–0,25

220–280

90–135–180

0,08–0,15–0,25

>280

75–125–170

0,08–0,15–0,25

250

100–175–250

0,08–0,20–0,30

30– 60–90

0,05–0,10–0,15

Identification Details TSX F 08 Insert Size

l = Euro stock

Grade

ACP100 ACP200 ACP300

ACM200 ACM300 ACK200 ACK300 ACM200 ACM300

Spare Parts 050

Cutter Direction Diameter

Screw

Wrench

Metric Type BFTX0308IP

G34

4,4

2,0

TRDR08IP

Recommended Tightening Torque (N·m)

”Sumi Dual Mill” Series

TSX(M) 13000 RS Body - Shell Type

Rake Angle Fig. 1

Fig. 2

Radial

–15°

Axial

–6°

12 mm

90°

Fig. 3

Body - TSX, Standard Pitch Cat. No. TSX 13040 RS 13050 RS 13063 RS 13080 RS TSX 13100 RS 13125 RS 13160 RS

Stock

      

DC 40 50 63 80 100 125 160

DCSFMS 33 41 50 55 70 80 130

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0 40 16,4 9,0 40 16,4 9,0

LF 40 40 40 50 50 63 63

CBDP 18 20 20 22 32 29 29

D1 14 18 18 20 46 52 90

D2 9 11 11 14 29 -

No. of Teeth

Weight (kg)

Fig.

3 4 5 5 6 7 8

0,20 0,30 0,50 0,92 1,35 2,55 4,97

1 1 1 1 2 1 3

Inserts are not included. *Please use JIS B1176 hexagonal bolt (Ø 80: M12 x 30–35 mm, Ø 100: M16 x 40–45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Body - TSXM, Medium Pitch Cat. No.

      

DC 40 50 63 80 100 125 160

DCSFMS 33 41 50 55 70 80 130

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 27 12,4 7,0 32 14,4 8,0 40 16,4 9,0 40 16,4 9,0

LF 40 40 40 50 50 63 63

CBDP 18 20 20 22 32 29 29

D1 14 18 18 20 46 52 90

D2 9 11 11 14 29 -

No. of Teeth

Weight (kg)

Fig.

4 5 6 7 8 10 12

0,19 0,28 0,50 0,92 1,36 2,57 5,02

1 1 1 1 2 1 3

Inserts are not included. *Please use JIS B1176 hexagonal bolt (Ø 80: M12 x 30 ~ 35 mm, Ø 100: M16 x 40 ~ 45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Inserts Coated Carbide P M

P P M M P P M M

M M

P M

S S

M M

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Cat. No. LNEX 130604 PNER-L 130608 PNER-L LNEX 130604 PNER-G 130608 PNER-G 130616 PNER-G 130624 PNER-G 130632 PNER-G LNEX 130608 PNER-H 130616 PNER-H 130624 PNER-H 130632 PNER-H

       

          

      

Steel Stainless Steel Cast Iron Exotic Alloy

Radius RE 0,4 0,8 0,4 0,8 1,6 2,4 3,2 0,8 1,6 2,4 3,2

12,6

Application High Speed / Light Cutting General Purpose Cutting Rough Cutting

Milling Cutters

TSXM 13040 RS 13050 RS 13063 RS 13080 RS TSXM 13100 RS 13125 RS 13160 RS

Stock

6,4

Recommended Cutting Conditions

☞ G34 Identification Details TSX M 13 100 Cutter Series

M: Medium Pitch

Insert Size

Spare Parts R

Cutter Direction Diameter

Screw

Wrench

BFTX03510IP 3,0

TRDR15IP

Metric Type

G35

"Wave Mill" Series

WEZ Type

New

General Features l

Supports Various Machining Operations

Applicable to various machining applications, the cutter lineup includes diameters of Ø 14 mm to Ø 160 mm, enabling large ramping. l

Excellent Machining Quality

With a combination of optimised cutting edge shape and high-precision molding technology, superb wall surface accuracy and surface finish qualitiy are achieved. l

Excellent Sharpness with Low Resistance

Reduces machining noise and suppresses burrs. Lineup includes ground inserts with a focus on sharpness. l

General-purpose Grade Applicable to any Work Material

Introducing the new grade ACU2500, supporting machining in a wide range of fields and applicable to steel, stainless steel and cast iron.

Type

Product Range Cat. No.

Diameter Range (mm) / No of Teeth Ø14

Ø16

Ø18

Ø20

Ø22

Ø25

Ø28

Ø30

Ø32

Ø35

Shell

Milling Cutters

WEZ 11000RS

Ø40

Ø50

Ø63

Ø80 Ø100 Ø125 Ø160

4, 6

5,7

6, 8

7, 10 9, 12 7, 10 9, 12

WEZ 11000R (Inch) WEZ 17000RS

3, 4

3, 5

4, 6

Shank

WEZ 17000R (Inch) WEZ 11000E

2*, 3*

2, 3*, 4*

2, 3, 4, 5*

WEZ 11000EL

2*, 3

2, 3

WEZ 17000E

2, 3*

3, 4

WEZ 17000EL

2*, 3

Shank Type

☞ H20-31

2, 4, 6 5, 7

4, 7

5, 8

6, 9, 8, 10 11 12

4, 7

5, 8

6, 9, 8, 10 11 12

3 3*, 5* 4*, 6*

2, 3, 4 3*, 5* 4*, 6* * Different shank diameters in stock

Suitable Applications

Optimised Body Design

Supports Ramping, Helical Milling, Plunge Cutting

Wide guide face for stable insert clamping.

Face milling

Shoulder milling

Side face milling

Groove milling

Hole expansion milling

Ramping

Helical milling

Plunge cutting

WEZ11 type

G38

l = Euro stock m = Japan stock

"Wave Mill" Series

WEZ Type

Chipbreaker Lineup L Type

G Type

H Type

P Type

F Type

S Type

Chipbreaker

AO_T11 Cutting edge geometry

28°

AO_T17 Cutting edge geometry Applications

20°

28° Light cut, low rigidity machining

20°

28°

10°

28°

F,P

Cutting Edge Strength

Heavy cut, Main breaker for Light cut, Light cut, general purpose heavy interruphigh-precision For non-ferrous finishing, to interrupted ted machining, machining, high metals low-burr design machining surface wall quality hardened steel

Product Range Inserts

l: Standard stock m: Planned stock Nose Radius (mm)

Cat. No. 11T3_ _ PEER-G 11T3_ _ PEER-H 11T3_ _ PEER-F 11T3_ _ PEER-P16 11T3_ _ PEER-P20 11T3_ _ PEER-P25 11T3_ _ PEFR-S 1705_ _ PEER-L 1705_ _ PEER-G 1705_ _ PEER-H 1705_ _ PEER-F 1705_ _ PEER-P25 1705_ _ PEER-P32 1705_ _ PEFR-S

R0,2

R0,4

R0,8

R1,2

R1,6

R2,0

R2,4

R3,0

R3,2

l l l

l l

l l l

l l l l l

l l

l l l

R4,0

R5,0

R6,4

Milling Cutters

AOMT AOMT AOET AOET AOET AOET AOET AOMT AOMT AOMT AOET AOET AOET AOET

Cutting Edge Sharpness

Work Material

Improved Milling Quality Excellent Squareness

Excellent Surface Quality

WEZ Competitor

15 2. Cut (6 mm) 3. Cut (6 mm)

4. Cut (6 mm)

-0,01 0 0,01 0,02 0,03 0,04 0,05 Deviation (mm) Machine: Work Material: Tool: Insert: Cutting Conditions:

18mm

12mm

6mm

10 5 0 -5 -10 (µm)

0mm 0mm

Cutting Width (mm)

Ra = 0,5 µm, Rz = 3,3 µm

Ra = 1,2 µm, Rz = 5,1 µm

Vertical Machining Centre BT40, C50 WEZ 11020 E03 (Ø 20, 3 teeth) AOMT11T308PEER-G (ACU2500) vc = 150 m/min, fz = 0,15 mm/t, ap = 6 mm x 4 passes, ae = 5 mm, dry

Lower cutting force helps reduce machining noise Noise Level (dB)

Shoulder Height (mm)

1. Cut (6 mm)

Competitor

24mm

Shoulder Height

WEZ

Quiet Machine: Work Material: Tool: Insert: Cutting Conditions: WEZ

Vertical Machining Centre BT40, C50 WEZ 11020 E03 (Ø 20, 3 teeth) AOMT11T308PEER-G (ACU2500) vc = 150 m/min, fz = 0,15 mm/t, ap = 8 mm, ae = 5 mm, dry

Competitor

G39

"Wave Mill" Series

WEZ Type

High-precision Ground Class Insert with Excellent Sharpness Ground Finish on Cutting Edge and Guide Face

Cutting edge flank

The guide face has a ground finish as well as the cutting edge, minimizing corner difference when mounting on the body. Stable runout precision and machining qualitiy.

Guide face

Lineup of Chipbreakers for Ground Inserts F Type

Cutting edge specialized for sharpness and machining accuracy

Sharpness from ground finish enables burr control. Excellent squareness with all diameters.

Machine: Work Material Tool: Insert: Cutting Conditions:

Vertical Machining Centre BT50, X5CrNiS18 9 WEZ 11050 RS07 (Ø 50, 7 teeth) AOET11T308PEER-F (ACU2500) vc = 120 m/min, fz = 0,12 mm/t, ap = 1 mm, ae = 30 mm, dry

P Type

Chipbreaker for wall surface squareness equivalent to solid endmills

1. Cut (8 mm)

WEZ Solid Endmills

16mm

2. Cut (8 mm)

0 0,06

8mm

3. Cut (8 mm) 0,04

0,02

Deviation (mm)

P Type Chipbreaker Selection Cat. No. AOET11T3_ _PEER-P_ _ AOET1705_ _PEER-P_ _

Cutter Diameter (mm) => Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 -P16

-P20

–

-P25 -P25

– -P32

Machine: Work Material: Tool: Insert: Cutting Conditions:

–

-0,02

Shoulder Height

Enables wall surface squareness equal to solid endmills through a blade shape optimised for each tool diameter.

24mm

Shoulder Height (mm)

Milling Cutters

Premium item with cutting edge shape optimised for each cutter diameter while maintaining the F type chipbreaker's sharpness.

0mm 0mm

Cutting Width (mm)

ap ae

Vertical Machining Centre BT50, C50 WEZ 11020 E03 (Ø 20, 3 teeth) AOET11T308PEER-P20 (ACU2500) vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes, ae = 1 mm, dry

S Type

Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance WEZ

Competitor A

Competitor B

No Adhesion

Adhesion

Suppresses adhesion with rake face lapping. DLC coat inserts available for further improved adhesion resistance.

G40

Machine: Work Material: Tool: Insert: Cutting Conditions:

Vertical Machining Centre BT50, AlSi12Cu WEZ 11020 E03 (Ø 20, 3 teeth) AOET11T308PEER-S (H20) vc = 350 m/min, fz = 0,1 mm/t, ap = 3 mm, ae = 10 mm, dry

"Wave Mill" Series

WEZ Type

Insert Grades Selection Guide

Newly developed general-purpose ACU2500 grade suitable for various work materials has been released. Enhanced lineup of coatings, cemented carbide and cermet for milling steel, stainless steel, cast iron and aluminum alloy.

Coating Features

New Absotech TM (absolute technology) coating technology that realises absolute stability. CVD&9' Special Surface Treatment

Suppresses thermal cracking by introducing high compressive stress, resulting in chipping resistance more than twice as good as conventional types

Al2O3 ISO

Medium Cutting

Finishing – Light Cutting Coated Carbide

ACP2000

Cermet Coated Carbide Coated Carbide

ACP3000

High Hardness TiCN

T2500A

ACM200

Grades: ACP2000, ACK2000

PVD39'

ACM300

ACK2000

Increased TiCN hardness by using a C-rich composition for flank wear resistance more than twice as good as conventional types.

Carbide Substrate

ACU2500

By controlling the growth direction, Al2O3 is reinforced for crater wear resistance more than twice as good as conventional types

TiCN

New Super Multi-Layered Composition

Higher hardness and twice the conventional wear resistance due to a fine crystal structure AlTiCrBN-based nano-layered coating.

ACK3000

ACU2500

Film

DL2000

Cross Section of Cutting Edge Coating

H20

Grade

Coating Thickness (µm)

P : PVD

Carbide Substrate

High Adhesion Strength

Significantly improved coating adhesion. Chipping resistance more than twice as good as conventional types. Grades: ACU2500, ACP3000, ACK3000

Features

ACU2500

General purpose grade applicable to steel and cast iron. Adopts a carbide substrate with excellent fracture resistance and wear resistance plus a new coating with excellent wear resistance and chipping reistance, realising stable long tool life with various work material grades.

ACP2000

Stable long tool life with high-speed machining is realised by adopting a new coating and a tough carbide substrate with excellent thermal crack resistance.

ACP3000

Adopts a very tough carbide substrate plus a new coating with excellent wear resistance and chipping resistance, realising stable long tool life for wet machining of steel in particular.

T2500A

–

Thanks to the excellent thermal crack resistance conferred by high termal conductivity and the impoved toughness due to the finer and more uniform structure, this cermet grade achieves high levels of fracture resistance and wear resistance.

ACM200

Realises superb stability in machining of high-hardness stainless steel, due to a high-strength carbide substrate and highly wear-resistant coating.

ACM300

Realises superb stability in machining of stainless steel, due to a high-strength carbide substrate and highly chipping-resistant coating.

ACK2000

Stable long tool life with high-speed machining of cast iron is realised by adopting a new coating with excellent thermal resistance and a tough carbide substrate.

ACK3000

Adopts a carbide substrate with excellent wear resistance plus a new coating with excellent wear resistance and chipping resistance, realising stable long tool life in dry machining of cast iron.

DL2000

0,5

DLC coating grade for non-ferrous metal machining with a low coefficient of friction and excellent adhesion resistance.

H20

–

Uncoated grade for non-ferrous metal machining with excellent wear resistance and fracture resistance.

Milling Cutters

C : CVD

ISO

Crystal Orientation Control Al2O3

ACU2500

Carbide

Coated Carbide

Rough – Heavy Cutting

G41

"Wave Mill" Series

WEZ Type

Recommended Cutting Conditions

10 mm

WEZ11 Type

Material

ISO

125 190 250 270 300 180 „ 275 , tempered „ , tempered 300 „ , tempered 350 High alloyed and tool steel, annealed 200 „ , tempered 325 Stainless steel, ferritic/martensitic, annealed 200 „ , martensitic, tempered 240 „ , austenitic, plunged 180

Unalloyed steel, „ , „ , „ , „ , Low alloyed steel,

<0, 15%C, annealed <0, 45%C, annealed <0, 45%C, tempered <0, 75%C, annealed <0, 75%C, tempered annealed

Grey cast iron Nodular cast iron

High tempered resist. alloys, Fe based, annealed „

, hardened

Aluminium alloy, Si < 12,6% „ , Si > 12,6% Copper alloy

G G G G G G G G G G G G G G G G G G S S S

3 mm Min. - Optimum - Max.

Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 Feed Rate (mm/tooth)

DL2000

0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15

270–320–370 170–220–270 140–180–220 110–145–175 70–90–110 160–205–255 90–120–150 85–110–130 60–80–100 140–180–220 55–70–85 110–140–170 100–125–150 120–150–180 150–200–250 90–120–150 30–40–55 60–80–100

300–350–400 200–250–300 160–200–245 130–165–195 80–100–120 190–235–280 110–135–165 100–125–150 70–90–110 160–200–245 60–80–100

250–300–350 150–200–250 120–160–200 100–130–165 60–80–100 140–190–235 80–110–140 75–100–125 50–70–90 120–160–205 50–65–80

Cutting Speed vc (m/min)

230–280–330 130–180–230 105–145–185 85–115–150 50–70–90 120–170–215 70–100–125 65–90–115 45–65–85

250–300–350 170–220–270 150–180–210 100–130–160

140–170–190 90–110–140 125–150–170 80–100–125 150–180–200 100–120–150

35–45–60 70–90–110

25–35–50 50–70–90

500–750–100 170–200–250 300–330–350

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors. For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

WEZ17 Type Cutter: Insert: Cutting Data:

ISO

16 mm

WEZ 17032 E03 AO_T1705 type ap = 5 mm, ae = 16 mm, dry

Chipbreaker

Milling Cutters

WEZ 11020 E03 AO_T11T3 type ap = 3 mm, ae = 10 mm, dry

Chipbreaker

Cutter: Insert: Cutting Data:

Material 125 190 250 270 300 180 „ 275 , tempered „ , tempered 300 „ , tempered 350 High alloyed and tool steel, annealed 200 „ , tempered 325 Stainless steel, ferritic/martensitic, annealed 200 „ , martensitic, tempered 240 „ , austenitic, plunged 180

Unalloyed steel, „ , „ , „ , „ , Low alloyed steel,

<0, 15%C, annealed <0, 45%C, annealed <0, 45%C, tempered <0, 75%C, annealed <0, 75%C, tempered annealed

Grey cast iron Nodular cast iron

High tempered resist. alloys, Fe based, annealed

„

Aluminium alloy, Si < 12,6% „ , Si > 12,6% Copper alloy

, hardened

G G G G G G G G G G G G G G G G G G S S S

5 mm Min. - Optimum - Max.

Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 Feed Rate (mm/tooth)

DL2000

0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,15–0,22 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,05–0,10–0,15

285–335–390 180–230–285 145–190–230 115–150–185 70–90–115 170–220–265 100–130–155 90–115–140 65–85–100 145–185–230 55–75–90 115–145–175 105–130–155 125–155–190 160–210–265 95–125–160 30–40–60 60–85–105

315–360–420 210–265–315 170–210–255 135–170–205 85–105–125 200–245–295 115–145–175 105–130–155 75–95–115 170–215–255 65–85–100

265–315–370 160–210–265 130–170–215 100–135–170 65–85–105 150–200–250 85–115–145 75–105–130 55–75–95 130–170–215 50–65–85

Cutting Speed vc (m/min)

240–295–345 135–190–240 110–155–195 90–125–155 55–75–95 130–180–225 75–105–135 65–90–120 50–70–85

265–315–370 180–230–285 160–190–220 105–140–170

145–175–195 100–115–145 130–155–175 85–105–130 160–190–210 105–125–160

35–45–60 75–95–115

25–35–50 50–75–95

500–750–100 170–200–250 300–330–350

G42

"Wave Mill" Series

WEZ Type

Ramping / Helical Milling Upper Limits Ramping

Flat Bottom Machining

Machining with Prepared Hole

Pitch

RPMX DC

DC Work Diameter

WEZ11 Type DC Ø (mm)

Max.Ramping Angle

Flat Bottom Machining

Machining with Prepared Hole

Max. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

13,2

25,3

8,4

23,1

5,9

19,0

1,9

10,5

29,3

7,6

27,0

5,6

21,7

1,5

8,1

33,3

6,7

30,9

5,0

25,2

1,4

6,5

37,3

6,0

34,9

4,6

29,1

1,3

5,3

41,3

5,4

38,8

4,3

32,9

1,3

4,1

47,3

4,8

44,8

3,9

38,9

1,3

3,4

53,3

4,4

50,7

3,6

44,9

1,3

3,0

57,3

4,2

54,7

3,5

48,8

1,3

2,7

61,3

4,0

58,7

3,3

52,8

1,2

2,3

67,3

3,8

64,6

3,1

58,8

1,2

1,8

77,3

3,4

74,6

2,9

68,8

1,2

97,3

3,0

94,6

2,6

88,8

1,1

0,8

123,3

2,8

120,5

2,5

114,7

1,1

Milling Cutters

RPMX (°)

WEZ17 Type DC Ø (mm)

Max.Ramping Angle

Flat Bottom Machining

Machining with Prepared Hole

RPMX (°)

Max. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

10,8

47,3

13,0

41,0

8,3

33,1

1,8

8,1

53,3

11,1

46,9

7,5

39,0

1,8

7,0

57,3

10,2

50,9

7,0

43,0

1,8

6,1

61,3

9,5

54,9

6,7

47,0

1,7

5,1

67,3

8,7

60,8

6,2

53,0

1,7

4,0

77,3

7,7

70,8

5,7

63,0

1,7

2,5

97,3

6,5

90,7

5,0

83,0

1,6

1,8

123,3

5,6

116,7

4,5

109,0

1,6

* The table above shows values with nose radius 0,8 mm

Plunge Cutting - Upper Limit for Radial Width ae

Type

Max. ae (mm)

WEZ11

WEZ17

G43

"Wave Mill" Series

New Fig. 2

-7° – -11° 14° – 15°

10 mm

KDP LF

CBDP

DCSFMS DCB KWW

D3 D2 D1 DC

D2 D1 DC

D1 DC

Body - WEZ (Shell Type)

Milling Cutters

Inch

Metric

Cat. No.

Dimensions (mm)

Stock

DCSFMS

DCB

KWW

KDP

CBDP

l l l l l l l l l l

40 40 50 50 63 63 *80 *80 100 100 *80 *80 *100 *100

33 33 41 41 50 50 55 55 70 70 55 55 70 70

40 40 40 40 40 40 50 50 50 50 50 50 63 63

16 16 22 22 22 22 27 27 32 32 25,4 25,4 31,75 31,75

8,4 8,4 10,4 10,4 10,4 10,4 12,4 12,4 14,4 14,4 9,5 9,5 12,7 12,7

5,6 5,6 6,3 6,3 6,3 6,3 7,0 7,0 8,0 8,0 6,0 6,0 8,0 8,0

18 18 20 20 20 20 22 22 32 32 25 25 32 32

14 14 18 18 18 18 20 20 46 46 20 20 46 46

9 9 11 11 11 11 14 14

– – – – – – – – – – – –

WEZ 11040RS04 11040RS06 11050RS05 11050RS07 11063RS06 11063RS08 11080RS07 11080RS10 11100RS09 11100RS12 WEZ 11080R07 11080R10 11100R09 11100R12

m m m m

90°

Fig. 3

CBDP

Radial Axial

DCSFMS DCB KWW

KDP

DCSFMS DCB KWW

CBDP

KDP

Fig. 1

Rake Angle

WEZ 11000 R(S)

– –

14 14 27 27

18 18

No. of Teeth 4 6 5 7 6 8 7 10 9 12 7 10 9 12

Weight (kg) 0,21 0,20 0,32 0,31 0,58 0,57 1,08 1,07 1,57 1,56 1,09 1,08 2,12 2,10

Fig. 1 1 1 1 1 1 1 1 3 3 1 1 2 2

Inserts are sold separately. Check the arbor mounting size (DCB) when selecting the cutter. * For securing the Ø 80 mm and Ø 100 mm cutter to the arbors, use JIS B1176 hexagonal bolt. (Ø 80 mm: M12x30 to 35 mm, Ø 100 mm: M16x40x45 mm)

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters WEZ 11040RS04 11040RS06 11050RS05 11050RS07 11063RS06 11063RS08 11080R(S)07 11080R(S)10 11100R(S)09 11100R(S)12

G44

WEZ

Cutter Series

Insert Size

050

Cutter Feed Diameter Direction

Metric

Number of Teeth

Recommended Cutting Conditions BFTX0306IP 1,5

l = Euro stock m = Japan stock

TRDR08IP

☞ G42

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 11000 R(S) Inserts Application

Coated Carbide

Carbide DLC Cermet

ACM300

l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – –

l l m m m m m m m m m m m m m

– – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – – – – – –

RE 7,5

ACM200

l l l l l l l l l l l l l

T2500A

ACK3000

l l l l l l l l l l l l l

DL2000

ACK2000

l l l l l l l l l l l l l

H20

ACP3000

l l l l l l l l l l l l l

12,8

3,6

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals

Milling Cutters

l l l l l l l l l l l l l

RE (mm)

20°

AOMT 11T302PEER-G 11T304PEER-G 11T308PEER-G 11T312PEER-G 11T316PEER-G 11T320PEER-G 11T324PEER-G 11T330PEER-G 11T332PEER-G AOMT 11T304PEER-H 11T308PEER-H 11T312PEER-H 11T316PEER-H AOET 11T302PEER-F 11T304PEER-F 11T308PEER-F 11T312PEER-F AOET 11T302PEER-P16 11T304PEER-P16 11T308PEER-P16 11T312PEER-P16 11T302PEER-P20 11T304PEER-P20 11T308PEER-P20 11T312PEER-P20 11T302PEER-P25 11T304PEER-P25 11T308PEER-P25 11T312PEER-P25 AOET 11T302PEFR-S 11T304PEFR-S 11T308PEFR-S 11T312PEFR-S

ACP2000

Cat. No.

ACU2500

High Speed / Light Cut General Purpose Roughing

*P16 is applicable to cutter diameters Ø 14 mm and Ø 16 mm. *P20 is applicable to cutter diameters Ø 18 mm, Ø 20 mm. *P25 is applicable to cutter diameters Ø 25 mm, Ø 28 mm.

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

Modify this edge. Reworking guidelines Nose radius = 3,0 mm: C = 1 mm (AOMT11T330PEER) Nose radius = 3,2 mm: C = 1 mm (AOMT11T332PEER) Standard: R = 1 mm

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

C: Chamfer R: Radius

Wrench

Insert

Body

Gap

G45

"Wave Mill" Series

Fig. 5 DCSFMS ø66.7

DCSFMS DCB KWW KDP

D1 DC

Metric Inch

Milling Cutters

Dimensions (mm)

Stock

DCSFMS

DCB

KWW

KDP

CBDP

l l l l l l l l l l l l l l l l

40 40 50 50 63 63 *80 *80 100 100 125 125 125 160 160 160 *80 *80 *100 *100 125 125 125 160 160 160

33 33 41 41 50 50 55 55 70 70 80 80 80 130 130 130 55 55 70 70 80 80 80 100 100 100

40 40 40 40 40 40 50 50 50 50 63 63 63 63 63 63 50 50 63 63 63 63 63 63 63 63

16 16 22 22 22 22 27 27 32 32 40 40 40 40 40 40 25,4 25,4 31,75 31,75 38,1 38,1 38,1 50,8 50,8 50,8

8,4 8,4 10,4 10,4 10,4 10,4 12,4 12,4 14,4 14,4 16,4 16,4 16,4 16,4 16,4 16,4 9,5 9,5 12,7 12,7 15,9 15,9 15,9 19,1 19,1 19,1

5,6 5,6 6,3 6,3 6,3 6,3 7,0 7,0 8,0 8,0 9,0 9,0 9,0 9,0 9,0 9,0 6,0 6,0 8,0 8,0 10,0 10,0 10,0 11,0 11,0 11,0

18 18 20 20 20 20 22 22 32 32 29 29 29 29 29 29 25 25 32 32 35,5 35,5 35,5 38 38 38

14 14 18 18 18 18 20 20 46 46 52 52 52 90 90 90 20 20 46 46 55 55 55 72 72 72

9 9 11 11 11 11 14 14

– – – – – – – – – – – – – – – – – –

WEZ 17040RS03 17040RS04 17050RS03 17050RS05 17063RS04 17063RS06 17080RS04 17080RS07 17100RS05 17100RS08 17125RS06 17125RS09 17125RS11 17160RS08 17160RS10 17160RS12 WEZ 17080R04 17080R07 17100R05 17100R08 17125R06 17125R09 17125R11 17160R08 17160R10 17160R12

m m m m m m m m m m

4-ø14

DCB KWW

Body - WEZ (Shell Type) Cat. No.

90°

D1 DC

KDP

KDP CBDP LF

CBDP

D3 D2 D1 DC

Fig. 4 DCSFMS DCB KWW

15 mm

CBDP

Fig. 3 DCSFMS DCB KWW

-4° – -9° 10° – 15°

Radial Axial

CBDP

Fig. 2 DCSFMS DCB KWW

KDP

Rake Angle

CBDP

Fig. 1

New

WEZ 17000 R(S)

– –

29 29 29 – – –

14 14 27 27 30 30 30 – – –

18 18 – – – – – –

No. of Teeth 3 4 3 5 4 6 4 7 5 8 6 9 11 8 10 12 4 7 5 8 6 9 11 8 10 12

Weight (kg) 0,19 0,16 0,30 0,26 0,54 0,51 1,10 1,05 1,58 1,57 3,04 3,07 3,02 5,24 5,31 5,26 1,10 1,06 2,08 2,07 3,09 3,11 3,06 5,04 5,09 5,04

Fig. 1 1 1 1 1 1 1 1 3 3 1 1 1 5 5 5 1 1 2 2 1 1 1 4 4 4

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters WEZ 17040RS03 17040RS04 17050RS03 17050RS05 17063RS04 17063RS06 17080R(S)04 17080R(S)07 17100R(S)05 17100R(S)08 17125R(S)06 17125R(S)09 17125R(S)11 17160R(S)08 17160R(S)10 17160R(S)12

G46

Handle Grip

Wrench Bit

WEZ

Cutter Series

Insert Size

100

Cutter Feed Diameter Direction

S Metric

05 Number of Teeth

Recommended Cutting Conditions

☞ G42 –

HPS1015 TRB15IP

BFTX0409IP 3,0

l = Euro stock m = Japan stock

TRDR15IP

–

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WEZ 17000 R(S) Inserts Coated Carbide

ACM300

l l l l l l l l l l l l l l l l l l l l l

l m

m m m m m m m m m

– – – –

– – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 4,0 5,0 6,4 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – –

19,5

5,5

Milling Cutters

l l

l l l l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

10,5

ACM200

– – – – –

T2500A

ACK3000

l l l l l l l l l l l l l l l l l l l l l

DL2000

ACK2000

– – – – –

H20

ACP3000

l l l l l l l l l l l l l l l l l l l

RE (mm)

20°

AOMT 170502PEER-L 170504PEER-L 170508PEER-L 170512PEER-L 170516PEER-L AOMT 170502PEER-G 170504PEER-G 170508PEER-G 170512PEER-G 170516PEER-G 170520PEER-G 170524PEER-G 170530PEER-G 170532PEER-G 170540PEER-G 170550PEER-G 170564PEER-G AOMT 170504PEER-H 170508PEER-H 170512PEER-H 170516PEER-H AOET 170502PEER-F 170504PEER-F 170508PEER-F 170512PEER-F AOET 170502PEER-P25 170504PEER-P25 170508PEER-P25 170512PEER-P25 170502PEER-P32 170504PEER-P32 170508PEER-P32 170512PEER-P32 AOET 170502PEFR-S 170504PEFR-S 170508PEFR-S 170512PEFR-S

ACP2000

Cat. No.

Carbide DLC Cermet

ACU2500

Application High Speed / Light Cut General Purpose Roughing

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals *P25 is applicable to cutter diameters Ø 25 mm and Ø 28 mm. *P32 is applicable to cutter diameters Ø 30 mm, Ø 32 mm and Ø 35 mm.

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

Modify this edge. Reworking guidelines Nose radius = 3,0 mm: C = 1 mm (AOMT170530PEER) Nose radius = 3,2 mm: C = 1 mm (AOMT170532PEER) Nose radius = 4,0 mm: C = 2 mm (AOMT170540PEER) Nose radius = 5,0 mm: C = 5 mm (AOMT170550PEER) Nose radius = 6,4 mm: C = 5 mm (AOMT170564PEER) Standard: R = 1 mm

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

Wrench

C: Chamfer R: Radius

Insert

Body

Gap

G47

”Wave Mill” Series

WEX (-F) Type 5 mm 90° Fig. 1

10 mm 90°

14 mm 90°

Fig. 2

Fig. 3

Body (Shell Type ”F”) Cat. No.

DC 32 40 50 63 40 50 63 80 100 40 50 63 80 100

Stock

WEX 1032 F 1040 F 1050 F 1063 F WEX 2040 F 2050 F 2063 F 2080 F WEX 2100 F WEX 3040 F 3050 F 3063 F 3080 F WEX 3100 F

l l l l l l l l q

l l l l l

Dimensions (mm) D2 KWW 9 8,4 11 8,4 11 10,4 11 10,4 9 8,4 11 10,4 11 10,4 13,5 12,4 32 14,4 9 8,4 11 10,4 11 10,4 13,5 12,4 32 14,4

DCB 16 16 22 22 16 22 22 27 32 16 22 22 27 32

Inserts for WEX1000 / 2000 Type

KDP 5,6 5,6 6,3 6,3 5,6 6,3 6,3 7,0 8,5 5,6 6,3 6,3 7,0 8,5

LF 40 40 40 40 40 40 40 50 50 40 40 40 50 50

No.of Teeth 8 10 12 14 6 7 8 10 12 4 5 6 7 8

CBDP 18 18 20 20 18 20 20 25 26 18 20 20 25 26

Fig. 1 1 1 1 2 2 2 2 2 3 3 3 3 3

Inserts for WEX3000 Type

15° 7,20

2,52

     

    

– – – –

     m 

– – – –

    – – – –

– – – – – – – – – – m

  

Spare Parts Screw

Wrench Applicable Endmill

BFTX 01804 IP

G48

TRX 06 IP

0,5

WEX 1000 F

BFTX 0306 IP

TRDR 08 IP

2,0

WEX 2000 F

BFTX 0409 IP

TRDR 15 IP

3,0

WEX 3000 F

 = Euro stock m = Japan stock

q = Delivery p=

on request To be replaced by new item

AXMT 170508 PEER-L AXMT 170504 PEER-G 170508 PEER-G 170512 PEER-G 170516 PEER-G 170520 PEER-G* 170530 PEER-G* AXMT 170508 PEER-H 170512 PEER-H AXMT 170504 PEER-E 170508 PEER-E 170512 PEER-E 170516 PEER-E 170520 PEER-E* 170530 PEER-E* AXMT 170508 PEER-EH AXET 170502 PEFR-S 170504 PEFR-S 170508 PEFR-S

        l

   

        

– – –

 

m m

– – –

* Cutter body modification is required.

– – –

– Unable to produce

– – –

☞ H36

N N

      m  m     

– – –

ACM300

  m    m  m  m      l l

ACM200

ACM300

   m   m    

– – – –

ACM200

m m

Cat. No.

K M

– – –

DL1000

 

m m m

     

m m m m m

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 – 0,4 – 0,8 – 1,2 – 0,4 – 0,8 – 1,2 – 0,4 – 0,8 – 1,2 – 0,8 m 0,2  0,2  0,4  0,8

ACK300

 

m m m m m m m m

Radius

Carbide DLC

ACK200

     

    

m m

ACK300

 m m   

ACK200

m m m m m m m m m

Coated Carbide P

ACP300

N N

m m

ACP100

DL1000

ACP200

AXMT 060204 PDER-L 060208 PDER-L 060212 PDER-L AXMT 060204 PDER-G 060208 PDER-G 060212 PDER-G AXMT 060204 PDER-H 060208 PDER-H 060212 PDER-H AXMT 123504 PEER-G 123508 PEER-G 123512 PEER-G AXMT 123504 PEER-H 123508 PEER-H 123512 PEER-H AXMT 123504 PEER-E 123508 PEER-E 123512 PEER-E AXMT 123508 PEER-EH AXMT 060202 PDFR-S AXET 123502 PEFR-S 123504 PEFR-S 123508 PEFR-S

Application High Speed / Light cut General Purpose Roughing

Carbide DLC

ACP300

Cat. No.

Coated Carbide P

ACP200

Application High Speed / Light cut General Purpose Roughing

ACP100

Milling Cutters

4,10

– – – – – – – – – – – – – – – –

     

Radius

RE 0,8 0,4 0,8 1,2 1,6 2,0 3,0 0,8 1,2 0,4 0,8 1,2 1,6 2,0 3,0 0,8 0,2 0,4 0,8

L – Low cutting force – General type G H – Strong cutting edge E – For stainless steel EH – Strong edge for stainless steel S – For aluminium

Identification Details WEX

016

Cutter Series

2000 Series

Cutter Diameter

Shell Type

☞ H34-36

Recommended Tightening Torque (N·m)

Wave Repeater Mill

WRX (-F) Type 27–53 mm

90°

Body (Shell Type “F”)

WRX2050RH18F22 q 18 50 22 11 10,4 6,3 50 36 20 10

WRX2050RH36F22 l 36 50 22 11 10,4 6,3 55 41,5 20 16

Inserts (Same as for Wavemill

    

     m 

p p

– – –

    – – –

N N

S S

DL1000

     

– Unable to produce

Radius

ACK200

     

ACM300

ACP300

AXMT 123504 PEER-G  123508 PEER-G  123512 PEER-G  AXMT 123504 PEER-H  123508 PEER-H  123512 PEER-H  AXMT 123504 PEER-E 123508 PEER-E 123512 PEER-E AXMT 123508 PEER-EH – AXET 123502 PEFR-S 123504 PEFR-S – 123508 PEFR-S –

Cat. No.

ACM200

ACK300

ACP200

ACP100

   

– – – – – – – – – –

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,8 0,2 0,4 0,8

– – –

4 3

7 70 54

q 27 80 32 17 14 8 50 30

q 27 100 40 21 16 9,5 85 40 30 14

63 27 13,5 12

80 32 17 14

     

Spare Parts

8 85 63

53 100 40 21 16 9,5 85 59 30 24

Cat. No.

– Low cutting force L G – General type H – Strong cutting edge E – For stainless steel EH – Strong edge for stainless steel S – For aluminium

Screw

2 4

q 27 63 27 13,5 12 7 70 34

Application High Speed / Light cut General Purpose Roughing

Carbide DLC

50 22 11 10 6,3 70 56 20 12

Inserts (Same as for Wavemill

WEX 2000 Type)

Coated Carbide P

WEX 3000 Type)

Coated Carbide P P P

  m    m  m  m      l l

        l

– – –

   

        

– – –

 

m m

Cutter body modification is required.

– – –

Carbide DLC

– – –

Milling Cutters

Application High Speed / Light cut General Purpose Roughing

☞ H36

N N

      m  m      – – –

– – –

DL1000

No. No. Effecof of tive teeth rows teeth

q 27 50 22 11 10 6,3 50 36 20

ACM300

WRX2040RH36F16 l 36 40 16 9 8,4 5,6 55 44 18 16

WRX3050RH27F22 WRX3050RH53F22 WRX3063RH27F27 WRX3063RH53F27 WRX3080RH27F32 WRX3080RH53F32 WRX3100RH27F40 WRX3100RH53F40

ACM200

ACK300

Depth Dimensions (mm) of Cut (ap) øD ød1 ød2 a b l 1 l

ACK200

WRX2040RH18F16 q 18 40 16 9 8,4 5,6 50 39 18 10

Cat. No.

ACP300

No. No. Effecof of tive teeth rows teeth

ACP200

Depth Dimensions (mm) of cut (ap) øD ød1 ød2 a b l 1 l

ACP100

Cat. No.

Stock

Body (Shell Type “F”)

90°

Stock

18–36 mm

– – – – – – – – – – – – – – – –

     

Radius

RE 0,8 0,4 0,8 1,2 1,6 2,0 3,0 0,8 1,2 0,4 0,8 1,2 1,6 2,0 3,0 0,8 0,2 0,4 0,8

Identification Details

Wrench

WRX 20

Applicable Endmill

Insert Size

BFTX 0306 I P

TRDR 08 I P

2,0

WRX 2_ _ _ _ RH_ _F_ _

BFTX 0409 I P

TRDR 15 I P

3,0

WRX 3_ _ _ _ RH_ _F_ _

☞ H44-47

40 Tool øD

Inner Cutting coolant Cutting Direction Edge Length

F Arbor Type

16 Arbor Diameter

E - Straight Shank W - Weldon Shank F - Shell Type

G49

”Metal Slash Mill”

MSX Type High Feed Milling of Steel, Stainless Steel, Die Steel and Cast Iron

1,5 mm

20°

(MSX 08000 ) Fig. 1

2,0 mm

2,5 mm

20°

(MSX 12000 )

20°

(MSX 14000 )

Fig. 2

☞H8-10 Body Cat. No.

Dimensions (mm)

Stock

MSX 08040 RS MSX 12050 RS 12052 RS 12063 RS 12066 RS MSX 14050 RS 14063 RS 14066 RS 14080 RS MSX 14100 RS

DCX DCSFMS 40 37 50 47 52 47 63 60 66 60 50 47 63 60 66 60 80 76 100 96

         

amax :

DCB 16 22 22 22 27 22 22 27 27 32

KWW 8,4 10,4 10,4 10,4 12,4 10,4 10,4 12,4 12,4 14,4

KDP 5,6 6,3 6,3 6,3 7,0 6,3 6,3 7,0 7,0 8,5

CBDP 18 20 20 20 25 20 20 25 25 32

Helical Boring

(see tables)

D1 13,5 18 18 18 20 17 18 13,5 13,5 -

D2 9 11 11 11 13,5 11 11 20 20 44

øB Standard : (see tables)

Milling Cutters

Ramping (Slant Milling)

LF 45 50 50 50 63 50 50 63 63 63

Helical Ramping Weight No. of Boring Fig. teeth øB amax. (Kg) (max-min) 4 65 ~ 78 1°30ʹ 0,2 1 4 78 ~ 99 2°30ʹ 0,3 1 4 82 ~ 103 2°00ʹ 0,3 1 5 104 ~ 125 1°30ʹ 0,4 1 5 110 ~ 131 1°00ʹ 0,4 1 3 73 ~ 98 3°30ʹ 0,3 1 4 99 ~ 124 2°00ʹ 0,6 1 4 107 ~ 132 2°00ʹ 0,7 1 5 133 ~ 158 1°30ʹ 1,2 1 6 173 ~ 198 1°00ʹ 1,8 2

Recommended Cutting Conditions

Depth of cut : ap (mm) Feed rate : f t (mm/tooth)

Inserts Work Material

RE S

Application High Speed / Light cut General Purpose Roughing

Coated Carbide P P

M M

P P

M M

ACP200 ACP300 ACK300

Cat. No. WDMT 0804 ZDTR 0804 ZDTR-H WDMT 1205 ZDTR 1205 ZDTR-H WDMT 1406 ZDTR 1406 ZDTR-H

     

Dimensions (mm) IC S RE

m m

8,5

4,0

2,0

   

5,0

2,0

6,0

2,0

ZDTR-H : Stronger cutting edge

Spare Parts Screw

Wrench

Clamp

C Ring

Insert Type

Cutting Speed vc (m/min)

Insert Cat. No.

ø 40

ø 50–66

ø 80–100

ap ft ap ft ap ft 1,0 1,2 – – – – WDMT 0804 General Steel – – 1,2 1,4 – – ACP200 100-150-200 WDMT 1205 (Below HB200) WDMT 1406 – – 1,5 1,5 1,5 1,5 0,8 1,2 – – – – WDMT 0804 Alloy Steel – – 1,0 1,4 – – ACP200 80-130-180 WDMT 1205 (Below HRC45) WDMT 1406 – – 1,3 1,5 1,3 1,5 1,0 0,8 – – – – WDMT 0804 Stainless Steel – – 1,2 1,2 – – ACP300 80-120-150 WDMT 1205 (X5CRNI1810) WDMT 1406 – – 1,5 1,3 1,5 1,3 1,0 1,4 – – – – WDMT 0804 Cast Iron – – 1,2 1,5 – – ACK300 100-150-200 WDMT 1205 GG, GGG WDMT 1406 – – 1,5 1,8 1,5 1,8 0,5 0,8 – – – – WDMT 0804 Hardened Steel – – 0,6 1,0 – – ACK300 40-80-100 WDMT 1205 (Below HRC50) WDMT 1406 – – 1,0 1,2 1,0 1,2 - The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. - The above figures are guidelines for use with the BT50 machine tool.

Cramp screw

Applicable endmill

MSX 08000RS BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 12000RS BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 14000RS BFTX 0511 IP 5,0 TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20 Remark: If depth-of-cut exceeds 5 mm, reduce recommended feedrates by 50 %. The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.

G53

”Wave Mill” Series

WFXH Type General Features

WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses the WFX series inserts for high-feed roughing and a variety of processes.

Characteristics

Stable, high-efficiency milling with superior cutting edge sharpness. Supports various types of processes (ramping and helical milling). Able to use the selection of inserts from the WFX series.

Cutting Edge Sharpness

Good

Chipbreaker Selection Work Material

M K

Aluminium Alloy

G Type

H Type

S Type

Low Cutting Force

General Purpose

Strong Edge

Sharp Edge

Light Cutting Low rigidity Milling Low-Burr Design

Main Chipbreaker General to Interrupted Milling

Heavy Cut Heavy Interrupted Machining Tempered Steel

Non-Ferrous Metal

L Light Cutting

Steel, Stainless Steel, Cast Iron

L Type Breaker

General Purpose (Standard)

Characteristic

Cutting Edge Figure

Heavy Cutting Cutting Edge Strength

High

Work Material Application

Notes on Corner Finishing - Remaining Material

Actual machined corners will have uncut and overcut portions due to the shape of the inserts.

Milling Cutters

Fig. 1

Fig. 2

Uncut Portion

Overcut Portion

Uncut Portion Programmed Corner Radius

Programmed Corner Radius

WFXH 08000 RS Type SOMT 08 04Programmed Corner R Uncut Portion Overcut Portion Shape 2,0 2,5 3,0

1,41 1,30 -

0 0,02 -

Fig. 1 Fig. 2 -

SOMT 08

08-

SOMT 08

Uncut Portion Overcut Portion Shape

1,30 1,19 -

0 0,01 -

Fig. 1 Fig. 2 -

12-

Uncut Portion Overcut Portion Shape

1,21 1,09 0,98

0 0 0,05

Fig. 1 Fig. 2 Fig. 2

WFXH 12000 RS Type SOMT 12 04Programmed Corner R Uncut Portion Overcut Portion Shape 2,0 2,5 3,0 3,5 4,0

2,58 2,47 2,36 2,24 -

0 0 0 0,01 -

Fig. 1 Fig. 1 Fig. 1 Fig. 2 -

SOMT 12

08-

SOMT 12

Uncut Portion Overcut Portion Shape

2,48 2,37 2,26 2,14 2,03

0 0 0 0 0,04

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

12-

SOMT 12

Uncut Portion Overcut Portion Shape

2,37 2,25 2,14 2,03 1,91

0 0 0 0 0,03

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

16-

Uncut Portion Overcut Portion Shape

2,25 2,14 2,11 1,91 1,8

0 0 0 0 0,01

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

Minimum Cutting Diameter

Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommended for the WFXH type. Body Cat. No.

DCN

G54

WFXH 08025 M12Z2 08032 M12Z3 WFXH 08040 RS 08050 RS 08050 RSZ6 08063 RS WFXH 12040 M12Z3 WFXH 12050 RS 12063 RS

DC 25 32 40 50 50 63 40 50 63

RE0,4 10,4 17,4 25,4 35,4 35,4 48,4 16,6 26,6 39,5

DCN based on insert nose RE0,8 RE1,2 RE1,6 10,9 11,5 17,9 18,5 25,9 26,5 35,9 36,5 35,9 36,5 48,9 49,5 17,1 17,5 18,1 27,2 27,7 28,2 40,0 40,4 41,1

”Wave Mill” Series

WFXH Type Taper Cutting and Helical Milling Minimum Diameter ØD

Maximum Diameter ØD

Ramping Angle

Minimum and Maximum Diameters

Insert Cat. No.

SOMT 08

04-

08-

12-

Helical Millilng

DC 25 32 40 50 63 25 32 40 50 63 25 32 40 50 63

Ramping Angle

Taper Cutting

Min.

Max.

Max. Ramping Angle

35 49 65

49 63 79

Impossible

1°30‘ 0°30‘ 0°30‘ 0°30‘

Impossible

35 49 65 85 111 34 48 64 84 110

48 62 78 98 124 47 61 77 97 123

3° 1°30‘ 1° 0°30‘ 0°30‘ 4°30‘ 2°30‘ 1°30‘ 1° 0°30‘

Insert Cat. No.

SOMT 12

04-

SOMT 12

08-

SOMT 12

12-

SOMT 12

16-

DC 40 50 63 40 50 63 40 50 63 40 50 63

Helical Millilng

Taper Cutting

Min.

Max.

Max. Ramping Angle

56 76

79 99

1° 0°30‘

Impossible

56 76 102 55 75 101 55 75 101

78 98 124 77 97 123 76 96 122

1°30‘ 1° 0°30‘ 2°30‘ 1°30‘ 1° 3°30‘ 2° 1°30‘

Milling Cutters

Maximum Width of Cut when Plunge Milling Insert Cat. No. SOMT08 SOMT12

Max. Width of Cut ae (max) 6 mm 10 mm

ae (max)

Lower the feed rate when plunge milling.

Recommended Cutting Conditions ISO

Grade

Cutting Speed (vc (m/min)

General Steel <200HB

ACP200

100 - 150 - 200

Alloy Steel <HRC45

ACP200

Work Material

Stainless Steel

(X5CrNiS18 10, other)

Cast Iron FC, FCD

ACK300

Hardened Steel <HRC50

ACK300

ACM300

Insert Cat. No.

SOMT08 SOMT12 SOMT08 80 - 130 - 180 SOMT12 SOMT08 80 - 120 - 150 SOMT12 SOMT08 100 - 150 - 200 SOMT12 SOMT08 40 - 80 - 100 SOMT12

Ø 25

ap (mm) 0,8 0,7 0,8 0,8 0,5 -

ft (mm/t) 0,8 0,8 0,7 1,0 0,5 -

Ø 32 ft ap (mm) (mm/t) 0,8 0,8 0,7 0,8 0,8 0,7 0,8 1,0 0,5 0,5 -

Ø 40 ft ap (mm) (mm/t) 1,0 1,0 0,8 1,0 1,0 0,8 1,0 1,2 0,6 0,8

Ø 50 ft ap (mm) (mm/t) 0,8 0,8 1,0 1,0 0,7 0,8 0,8 1,0 0,8 0,7 1,0 0,8 0,8 1,0 1,0 1,2 0,5 0,5 0,6 0,8

Ø 63

ap (mm) 0,8 1,0 0,7 0,8 0,8 1,0 0,8 1,0 0,5 0,6

ft (mm/t) 0,8 1,0 0,8 1,0 0,7 0,8 1,0 1,2 0,5 0,8

The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the BT50 machine tool. The above conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less. When tool overhang is more than L/D = 3 and less or equal L/D = 5, settings should be adjusted to approximately 70 % to 80 % of those indicated in the above cutting conditions (i.e. ap and fz). When tool overhang is more than L/D = 5 and less or equal L/D = 8, settings should be adjusted to approximately 50 % to 60 % of those indicated in the above cutting conditions (i.e. ap and fz).

G55

”Wave Mill” Series

WFXH 08000 RS

High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal Rake Angle

Radial Axial

1,5 mm

–6° 6°

15°

Body - WFXH08000RS Cat. No.

Stock

WFXH 08040 RS 08050 RS 08050 RSZ6 08063 RS

DC 40 50 50 63

m m m m

DCSFMS 33 41 41 50

Dimensions (mm) DCB KWW KDP 16 8,4 5,6 22 10,4 6,3 22 10,4 6,3 22 10,4 6,3

LF 40 40 40 40

CBDP 18 20 20 20

D1 14 18 18 18

D2 9 11 11 11

No. of Teeth

Weight (kg)

4 5 6 6

0,2 0,3 0,3 0,5

Inserts are not included.

Milling Cutters

Identification Details WFX

040

Cutter Series

High Efficiency Milling

Insert Size

Cutter Diameter

Direction

Metric Type

- Z6 Fine Pitch Type (Value is number of teeth)

Inserts N

m m m m m m m m m m – – –

m m



   

 

m m m m m m m m m m – – –

m m m m – – –

  m m m – – –

m m m m m m – – –

m m



m m – – –

         – – –

DL1000

ACM300

SOET

K M

ACM200

SOET

ACK300

SOMT

Carbide DLC S

ACK200

SOMT

080304 PZER L 080308 PZER L 080304 PZER G 080308 PZER G 080312 PZER G 080308 PZER H 080312 PZER H 080304 PZER G 080308 PZER G 080312 PZER G 080302 PZFR S* 080304 PZFR S* 080308 PZFR S*

ACP300

SOMT

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed / Light cut General Purpose Roughing

– – – – – – – – – –

  

Radius (mm)

RE 0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2 0,2 0,4 0,8

* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).

Spare Parts Screw

BFTX0306IP

G56

Wrench

2,0

l= m=

TRDR08IP

Euro stock Japan stock

Recommended Cutting Conditions

☞

G55

Programming and Dimension Information

☞

G54

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WFXH 12000 RS High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal Rake Angle

Radial Axial

2,5 mm

–6° 6°

15°

Body - WFXH12000RS Cat. No.

Stock

WFXH 12050 RS 12063 RS

DC 50 63

m m

DCSFMS 41 50

Dimensions (mm) DCB KWW KDP 22 10,4 6,3 22 10,4 6,3

LF 40 40

CBDP 20 20

D1 18 18

D2 11 11

No. of Teeth

Weight (kg)

4 5

0,3 0,4

Inserts are not included.

Identification Details H

050

Cutter Series

High Efficiency Milling

Insert Size

Cutter Diameter

Direction

Metric Type

Milling Cutters

WFX

Inserts



m m m –



  –

  

m m



m m m

   



m m m –

–



–



m m m –

m m –

DL1000

ACM300



K M

ACM200



ACK300

Carbide DLC S

ACK200

SOMT SOET

120408 PDER L 120404 PDER G 120408 PDER G 120412 PDER G 120416 PDER G 120408 PDER H 120408 PDFR S*

ACP300

SOMT SOMT

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed / Light cut General Purpose Roughing

– – – – – –



Radius (mm)

RE 0,8 0,4 0,8 1,2 1,6 0,8 0,8

* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).

Spare Parts Screw

Wrench

BFTX03512IP 3,0

TRDR15IP

Recommended Cutting Conditions

☞

G55

Programming and Dimension Information

☞

G54

G57

Wavemill Series

WAX 3000 RS Type 16–18mm 90°

PM K SN ╳ ╳ ╳

╳

(Shellmill)

Body

(For inserts with nose radius ≤ 3,2 mm) Stock

Cat. No. WAX 3050 RS-3.2 3063 RS-3.2 3080 RS-3.2 WAX 3100 RS-3.2 3125 RS-3.2

l l l l l

Body

DCB 22 22 27 32 40

LF 50 50 50 63 63

Dimensions (mm) D2 KWW 11 10,4 11 10,4 13,5 12,4 18 14,4 22 16,4

KDP 6.3 6.3 7 8 9

CBDP 21 21 23 26 29

No.of teeth 4 5 5 6 7

Weight (Kg) 0,34 0,6 1,0 2,2 3,5

Dimensions (mm) D2 KWW 11 10,4 11 10,4 13,5 12,4 18 14,4 22 16,4

KDP 6.3 6.3 7 8 9

CBDP 21 21 23 26 29

No.of teeth 4 4 5 6 7

Weight (Kg) 0,34 0,6 1,0 2,2 3,5

(For inserts with nose radius ≥ 4,0mm) Stock

Cat. No. WAX 3050 RS-4.0 3063 RS-4.0 3080 RS-4.0 WAX 3100 RS-4.0 3125 RS-4.0

Milling Cutters

DC 50 63 80 100 125

l l l l l

DCB 22 22 27 32 40

LF 50 50 50 63 63

Inserts for WAX 3000 Type Application High Speed / Light cut

DLC Coated K

Carbide N

General Purpose

Roughing H1

AECT 160404 PEFRA 160408 PEFRA 160412 PEFRA 160416 PEFRA 160420 PEFRA 160430 PEFRA 160432 PEFRA AECT 160440 PRFRA 160450 PEFRA

        

APMX

Dimensions (mm) APMX

INSL

16,4

1,4

0,4

4,4

18 18 17,5 17,5 17 17 16,5 16

16,4 16,4 16,4 16,4 16,4 16,4 16,4 16,4

1,0 0,6 0,5 0,5 0,7 0,5 0,5 0,4

0,8 1,2 1,6 2,0 3,0 3,2 4,0 5,4

5 5 5 5 5 5 5 5

4,4 4,4 4,4 4,4 4,4 4,4 4,4 4,4

DL1000

Cat. No.

20° INS

Spare Parts Screw

Insert Wrench Applicable Endmill 3,0

BFTX 0408

G58

TRD 15

Euro stock Delivery on request

Ø 50 – Ø 125

☞H39-40

Recommended Tightening Torque (N·m)

Wavemill Series

WAX 4000 RS Type 22–24mm 90° (Shellmill

Body

(For inserts with nose radius ≤ 3,2 mm)

Cat. No. WAX WAX

4050RS-3.2 4063RS-3.2 4080RS-3.2 4100RS-3.2 4125RS-3.2

Body

WAX

DC 50 63 80 100 125

q q q q q

DCB 16 22 27 32 40

LF 50 50 50 63 63

Dimensions (mm) D2 KWW 9 8,4 11 10,4 13,5 12,4 18 14,4 22 16,4

KDP 5,6 6,3 7 8 9

CBDP 18 21 23 26 29

No.of teeth 2 3 4 5 6

Weight (Kg) 0,37 0,54 0,81 1,7 2,6

Dimensions (mm) D2 KWW 9 8,4 11 10,4 13,5 12,4 18 14,4 22 16,4

KDP 5,6 6,3 7 8 9

CBDP 18 21 23 26 29

No.of teeth 2 3 4 5 6

Weight (Kg) 0,37 0,54 0,81 1,7 2,6

(For inserts with nose radius ≥ 4,0 mm)

Cat. No. WAX

Stock

4050RS-4.0 4063RS-4.0 4080RS-4.0 4100RS-4.0 4125RS-4.0

DC 50 63 80 100 125

q q q q q

DCB 16 22 27 32 40

LF 50 50 50 63 63

Milling Cutters

Inserts for WAX 4000 Type Application High Speed / Light cut

DLC Coated K

Carbide N

General Purpose

Roughing H1

AECT 220604 PEFRA 220608 PEFRA 220612 PEFRA 220616 PEFRA 220620 PEFRA 220630 PEFRA 220632 PEFRA AECT 220640 PRFRA 220650 PEFRA

q q q q q q q q q

APMX

Dimensions (mm) APMX

INSL

21,8

1,5

0,4

6,35 6,35

24 24 24 24 23 23 22 22

21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8

1,2 0,8 0,4 0,5 0,6 0,4 1,2 0,4

0,8 1,2 1,6 2,0 3,0 3,2 4,0 5,0

6,35 6,35 6,35 6,35 6,35 6,35 6,35

6 6 6 6 6 6 6 6

DL1000

Cat. No.

20° INS

Spare Parts Screw

Insert Wrench Applicable Endmill 5,0

BFTX0511N

TRD20

Ø 50 – Ø 125

☞ H41

G59

Alnex

ANX Series

New

Features l

Drastically Reduced Runout Adjustment Time

Simple screw-fastening structure enables fine adjustments to be made easily. l

Blade Through Coolant

Secures a supply of coolant to the cutting edge and breaks chips thoroughly. l

Lightweight Aluminum Alloy Body

Utilizing aluminum alloy to achieve a total weight of less than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Shank

Milling Cutters

Shell

Type

Product Range Cat. No.

Body Material

Diameter Range (mm) / No of Teeth Ø32

Ø40

Ø50

Ø63

Ø80

Ø100

Ø125

Ø160

ANXA 16000RS

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

ANXA 16000R (Inch)

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

8, 12

10, 14

12, 18

14, 22

8, 12

10, 14

12, 18

14, 22

ANXS 16000RS

Steel

ANXS 16000R (Inch)

Steel

ANXS 16000E

☞ H61

Steel

6, 9

6 Inch Inch Bore

Blade Selection Guide Work Material

9,0 mm

High Strength Corner Radius

Wiper *Edge length GX type = 9,0 mm

6,0 mm

General-purpose (standard)

GX H

Emphasis on fracture resistance

Higher

Regrinding Portion

If you wish to use reground blades you shall use sets of blades with matching size of the same level in order to keep the balance.

Max. Regrinding Allowance

Sharpness

G60

25°

Assuming 0,2 mm of regrinding each time, an edge can be used up to 6 times. (Peripheral edge cannot be reground.)

Roughing

Edge Stability

R0,4

Reduces Running Costs by Drastically Increasing Blade, Insert Regrinding Allowance (to 1,0 mm)

25°

Roughing

Edge Selection Guide

Reduction of back force

25°

Long Edge

Applica- Finishing / Light General Purpose tions Cutting Edge 6,0 mm 6,0 mm Length*

W R150

Standard

— 5' FA1

25°

H Edge Treatment R150

Low Cutting Force

Features

GX R150

25°

R150

FA15'

Cutting Edge Shape

1,0 mm

Type

Alnex

ANX Series Performances High-Speed / High-Efficiency Cutting

Realizes ultra-high efficiency machining with vf = 30.000 mm/min

35.000

Feed Rate (mm/min)

30.000

Comparison: Cutter Diameter Ø 100 mm

ANX Series Competitor

Spindle Speed min-1

Number of Teeth

Feed Rate vf (mm/min)

18.000

32.400

25.000 20.000 15.000 10.000 5.000 0

Competitor

ANX Series 9.500

11.400

Drastically Reduces Runout Adjustment Time

Milling Cutters

– Simple screw-fastening structure – Enables fine adjustments to be made easily – High-rigidity body Blade Clamp Srew

Adjustment Time for Runout Setting ≤ 5 µm

Adjustment Screw

ANX Series Adjustment: 1st time (Ø 100, 18 teeth) Competitor Adjustment:

Correction: 2nd time

1st time

(Ø 100, 12 teeth)

Correction: 3rd time 30

40 (min)

Already completed in1st time setting, adjustment time reduced.

Chip Control Blade-Through Coolant Chip Breaking

3 mm

ANX Series

Blade-Through Coolant

3 mm

Competitor

Work Material: G-AlSi12Cu Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

G61

Alnex

New Fig. 2

Metric Inch

Milling Cutters

Dimensions (mm)

Stock

DCX

DCSFMS

DCB

KWW

KDP

CBDP

No. of Teeth

38 48 48 61 61 78 78 98 98 123 123 61 61 78 78 98 98 123 123

40 50 50 63 63 80 80 100 100 125 125 63 63 80 80 100 100 125 125

38,5 48,5 48,5 50 50 50 50 80 80 80 80 50 50 50 50 80 80 80 80

40 40 40 40 40 50 50 50 50 63 63 50 50 50 50 50 50 63 63

16 22 22 22 22 27 27 32 32 40 40 25,4 25,4 25,4 25,4 31,75 31,75 38,1 38,1

8,4 10,4 10,4 10,4 10,4 12,4 12,4 14,4 14,4 16,4 16,4 9,5 9,5 9,5 9,5 12,7 12,7 15,9 15,9

5,6 6,3 6,3 6,3 6,3 7 7 8 8 9 9 6 6 6 6 8 8 10 10

26 26 26 26 26 34 34 32 32 35 35 31 31 34 34 36 36 42,5 42,5

14 18 18 18 18 35 35 46 46 52 52 20 20 35 35 42 42 52 52

9 11 11 11 11 14 14 – – – – 14 14 14 14 – – – –

6 6 9 8 12 10 14 12 18 14 22 8 12 10 14 12 18 14 22

m m m m m m m m m m m m m m m m m m

90°

D1 DC DCX

Body - ANXS (Steel) ANXS 16040RS06 16050RS06 16050RS09 16063RS08 16063RS12 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 ANXS 16063R08 16063R12 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22

DCSFMS DCB KWW

D2 D1 DC DCX

Cat. No.

CBDP KDP

DCSFMS DCB KWW

KDP

Fig. 1

+5° +5°

Radial Axial

Rake Angle

CBDP

ANXS 16000 R(S)

Weight (kg)

Fig.

0,3 0,4 0,5 0,7 0,7 1,2 1,2 2,0 2,0 3,9 3,9 0,9 0,9 1,2 1,2 2,0 2,0 3,9 3,9

1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details

ANX Cutter Series

Steel Body

Blade Size

Blades

100

Cutter Feed Diameter Direction

Metric

☞ G64

Number of Teeth

Max. Allowable Spindle Speed

Recommended Cutting Conditions

☞ G64 Spare Parts Applicable Cutters ANXS 16040RS06 16050RS_ _ 16063RS_ _ 16080RS_ _ 16100RS_ _ 16125RS_ _ 16063R_ _ 16080R_ _ 16100R_ _ 16125R_ _

G62

Sold separately.

Adjustment Adjustment Centre Bolt Clamp Screw Wrench Screw Wrench

Assembly Wrench

BXH0825-D13 BXH1030-D16

BXA0310IP 2,0

= Japan stock

HFJ

TRXW10IP

ANT

BXH1235-D33 BXH1635-D40 BXH2036-D50 BXH1235-D18 BXH1235-D33 BXH1635-D40 BXH2036-D50

HFVT

Cat. No. ANXS 16040RS06 16050RS06 16050RS09 16063RS08 16063RS12 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 ANXS 16063R08 16063R12 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22

n max (min-1) 25.000 25.000 25.000 22.000 22.000 20.000 20.000 18.000 18.000 16.000 16.000 22.000 22.000 20.000 20.000 18.000 18.000 16.000 16.000

Recommended Tightening Torque (N·m)

Alnex

ANXA 16000 R(S)

New

Rake Angle

Radial Axial

+5° +5°

90°

DCSFMS DCB KWW

CBDP KDP

Fig. 1

D2 D1 DC DCX

Body - ANXA (Aluminum Alloy)

Inch

Metric

Cat. No.

Dimensions (mm)

DCX

DCSFMS

DCB

KWW

KDP

CBDP

78 78 98 98 123 123 158 158 78 78 98 98 123 123 158 158

80 80 100 100 125 125 160 160 80 80 100 100 125 125 160 160

50 50 50 50 50 50 80 80 50 50 50 50 50 50 80 80

50 50 50 50 50 50 63 63 50 50 50 50 50 50 63 63

27 27 27 27 27 27 40 40 25,4 25,4 25,4 25,4 25,4 25,4 38,1 38,1

12,4 12,4 12,4 12,4 12,4 12,4 16,4 16,4 9,5 9,5 9,5 9,5 9,5 9,5 15,9 15,9

7 7 7 7 7 7 9 9 6 6 6 6 6 6 10 10

34 34 34 34 34 34 35 35 34 34 34 34 34 34 42,5 42,5

35 35 35 35 35 35 52 52 35 35 35 35 35 35 55 55

14 14 14 14 14 14 29 29 14 14 14 14 14 14 30 30

10 14 12 18 14 22 20 28 10 14 12 18 14 22 20 28

ANXA 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 16160RS20 16160RS28 ANXA 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22 16160R20 16160R28

m m m m m m m m m m m m m m m

Weight (kg) 0,5 0,5 0,8 0,9 1,2 1,3 2,6 2,6 0,5 0,5 0,9 0,9 1,2 1,3 2,4 2,6

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details

ANX Cutter Series

Blades

100

Aluminum Alloy Body

Blade Size

Cutter Feed Diameter Direction

Metric

☞ G64

Number of Teeth

Recommended Cutting Conditions

Max. Allowable Spindle Speed

☞ G64 Spare Parts Applicable Cutters ANXA 16080RS_ _ 16100RS_ _ 16125RS_ _ 16160RS_ _ 16080R_ _ 16100R_ _ 16125R_ _ 16160R_ _

Milling Cutters

Stock

No. of Teeth

Sold separately.

Adjustment Adjustment Centre Bolt Clamp Screw Wrench Screw Wrench

Assembly Wrench

BXH1235-D33 BXA0310IP 2,0

HFJ

TRXW10IP

ANT

BXH2036-D50 BXH1235-D33 BXH2036-D50

HFVT

Cat. No. ANXA 16080RS10 16080RS14 16100RS12 16100RS18 16125RS14 16125RS22 16160RS20 16160RS28 ANXA 16080R10 16080R14 16100R12 16100R18 16125R14 16125R22 16160R20 16160R28

n max (min-1) 20.000 20.000 18.000 18.000 16.000 16.000 14.000 14.000 20.000 20.000 18.000 18.000 16.000 16.000 14.000 14.000

G63

Alnex

ANX Series Blades

Cat. No. ANB 1600R-L 1600R-G 1600R-H 1600R-GX 1604R 1600R-W

SUMIDIA Fig. 1

Fig. 2

16 6,0

DA1000

Application High Speed / Light Cut General Purpose Roughing

Cutting Edge Length

6,0 6,0 6,0 9,0 6,0 –

m m m m m

Wiper Edge Shape

Applications

Fig. Fig. 3

Linear Arc-Shaped Arc-Shaped Arc-Shaped Linear Arc-Shaped

Low Cutting Force General Purpose Strong Edge Long Edge Corner Radius Wiper

9,0

1 1

Fig. 4

16 6,0

R0,4

1 2 3

Wiper Blade

Recommended Cutting Conditions Si content ≤ 12,6 %

Min. - Optimum - Max.

Cutting Speed vc (m/min)

Feed Rate fz (mm/t)

Grade DA1000

ISO

Work Material

Hardness

Aluminium alloy

–

2.000–2.500–3.000

0,05–0,13–0,20

Cutting Speed vc (m/min)

Feed Rate fz (mm/t)

Grade

400–600–800

0,05–0,13–0,20

DA1000

Milling Cutters

Si content ≥ 12,6 %

G64

Min. - Optimum - Max.

ISO

Work Material

Hardness

Aluminium alloy

–

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine rigidity, work clamp rigidity, depth of cut and other factors.

= Japan stock

Recommended Tightening Torque (N·m)

Alnex

ANX Series ALNEX Series Usage Manual Adjustment of the Blades, Runout Alignment 1 Before inserting the blade, make sure that the seat and screws are free

of debris by cleaning those areas.

2 Insert the blade into its seat. 3 While holding the blade against the seat, install the clamping bolt using

Pre-tighten (1N·m)

the provided wrench, pre-tightening the bolt (recommended pre-torque is 1 N·m).

4 Using the provided wrench for the height adjustment screw, set the

height to your predetermined value.

Adjust height

5 Fully tighten the clamp bolt (recommended torque is 2 N·m). 6 Use 1 blade as a datum point and adjust all blade heights to match.

Final tighten (2N·m)

7 After tightening, verify that there is no gap between the seat and blade.

Balance Adjustments Milling Cutters

The cutter comes pre-balanced to a G 6,3 specification. Under normal circumstances, it is not necessary to adjust the balance of the cutter.

Clamp Bolts for Arbor L

Max. Torque

Applicable Cutters

BXH0825-D13

ANXS16040RS_ _

BXH1030-D16

ANXS16040RS_ _ , ANXS16063RS_ _

BXH1235-D18

ANXS16063R_ _

BXH1235-D33

ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _

BXH1635-D40

100

ANXS16100R(S)_ _

BXH2036-D50

200

ANXS16125R(S)_ _ , ANXA16160R(S)_ _

Dim. M

ØD

Work Material

Other Precautions - Please use only Sumitomo genuine parts. - Please regularly replace clamp bolts. - If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use dummy blades (set height well below effective blades). - Please do not operate after releasing the interlock or opening the cover. - Please avoid use and consult with Sumitomo if you mistakenly crash the body. - As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into machine tool.

G65

SUMIDIA Face Mill

RF Type

High Speed Finishing of Aluminium Alloy Fig. 1

Fig. 2

Body Cat. No.

Stock

RF 4080 RS

Dimensions (mm) DCX DCSFMS LF DCB KWW

DC 80



12,4

KDP

CBDP

No. of Teeth

7,0

RF 4100 RS



100

102

14,4

8,5

4125 RS



125

127

16,4

9,5

4160 RS

160

162

100

16,4

9,5

Max. Depth of Cut 3,0

Weight (Kg)

Fig.

0,7

1,0

1,6

2,6

Remark: PCD blades and inserts are not included.

Insert for Roughing and Finishing

Application High Speed / Light cut General Purpose Roughing

Fig. 1

”Sumidia” Blade Cat. No.

Adjustment screw

DA1000 DA2200

Position setting stopper

2 3

Insert screw Sub clamp screw

Cartridge Stock

Shape

Cat. No. Stock

Cutting Insert Selection

RFR

For easy assembling: PCD blade RFB PCD blade RFB (wiper type)

For carbide insert

RFB

RFBW

For finishing: Cartridge RFF PCD insert SNEW 1204 ADFR-NF (standard type) SNEW 1204 ADFR-W-NF (wiper type) PCD grade: DA1000 For roughing: Cartridge RFR Uncoated carbide insert SDET 1204 ZDFR, grade: H1

For Sumidia insert

RFF

Dummy Blade RFD

Cartridge

Main clamp screw

SUMIDIA

SDET 1204 ZDFR SNEW 1204 ADFR-NF SNEW 1204 ADFR-W-NF

Wiper type

Fig. 3

Carbide

Cat. No.

Standard type

Ni alloy plated steel cover

11,7

12,7

Fig. 2

PCD grade DA2200

4,78

15°

15° 12,7

Fig. 1

Milling Cutters

2,3

4,78

15°

4,8

4,76

Screw

12,75

12,7

Structure

Spare Parts TH050

10,0

Cover RFC

G66

Position Main clamp setting stoper screw RFS

BX0620

l = Euro stock m = Japan stock

3,0

6,0

Sub clamp screw

Cover clamp screw

Adjustment screw

BTD0510

FBUP2-A0-8

RFJ

TH015,TH025

Insert clamp Insert wrench Cartridge wrench screw TH015, TH025 TTX20 BFTX0509N TH050

q = Delivery on request s = To be replaced by new item

Setting Gauge

RF-SET

Dial-gauge is not included.

SUMIDIA Face Mill

SRF Type High Speed Finishing of Aluminium Alloy

10,4

DC ø18 ø11

ø22 DCSFMS

Fig. 2

ø20

Fig. 1

100

(12)

Spare Parts

Body Cat. No.

Dimensions (mm) No. of Stock DC DCSFMS teeth

Fig.

Weight (Kg)

Adjustment screw SRFJ

Insert wrench TRD15

SRF 30 R-ST

0,34

SRF 40 R-ST

0,50

Insert screw BFTX0409N

SRF 50 RS

46,5

0,59

4,0

SRF 63 RS

45,0

0,67

Wrench TH020

Inserts are sold seperately.

Inserts 9,525

9,555

C0,5

9,525

C0,5

R0,5

3,962

Pin 1,8 x 45

15°

Fig. 1

9,525

R100

Fig. 2

High Speed / Light cut

General Purpose

Roughing

Cat. No.

Maximum D.O.C. Guide (SRF50RS, 5 teeth)

SUMIDIA

The contains guidelines on the maximum D.O.C., determined from internal tests. ”O” mark indicates the possible application range. Actual cutting conditions should be set, based on actual machine and work characteristics.

DA1000

Cutting Edge

Fig.

Standard

09T3 ADTR-U-NF

Wiper

09T3 ADTR-R-NF

Nose Radius

SNEW 09T3 ADTR-NF

Feed Speed, vf (mm/min)

Feed

2.500

D.O.C. (mm)

l Standard inserts and Wiper inserts can be used on the same cutter body. l Standard inserts with nose radius should be used where vibration is present. As such, Wiper-inserts will not be appliccable. l Inserts can be regrind 3 times (up to minimum IC diameter 9,225 mm). l When using reground inserts, it is advisable to reconfirm insert height and cutting diameter with a tool pre-setter. l Do not mix new and reground inserts, or even inserts with different regrind amount on the same cutter.

4.000 5.000 Feed Rate, f t (mm/tooth)

0,05

0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0

Milling Cutters

Application

Fig. 3

0,08

0,10

–

– –

l Cutting Conditions Cutter: SRF 50 RS Insert: SNEW 09T3 ADFR-NF (DA1000) n : 10.000 rpm Width: 35mm at D.O.C. indicated above

Recommended Cutting Conditions for RF and SRF Type Cutters Work Material Si < 13 % Aluminium Alloy Si ≥ 13 %

Cutting Speed (m/min)

Process

Grade

RF Type

SRF Type

Finishing

DA1000 (PCD)

2.000–5.000

–4.000

Roughing

H1 (Carbide)

1.000–2.500

–

Finishing

DA1000 (PCD)

400–800

–800

Roughing

H1 (Carbide)

200–400

–

Feed Rate (mm /tooth)

0,05–0,2

Depth of Cut (mm) RF Type

–3,0

SRF Type

–5,0

G67

SUMIBORON ”BN Finish Mill”

FMU Type

High Speed Finishing of Grey Cast Iron Features l l l l l l

High speed machining vc =1.500m/min Excellent surface roughness Rz = 3,2 (Ra = 1,0) Safety structure for the centrifugal force under high speed cutting conditions Run-out is less than 10 µm Easy assembling method using the setting gauge Running cost is reduced because of economical insert

SUMIBORON ”BN Finish Mill” Application GG25–GG30 (HB200–250) grey cast iron with pearlite matrix, and ferrite matrix (HB130–160) Application examples: engine block, cylinder block, etc

Specifications

Milling Cutters

FMU Type: ø80–ø315 mm Insert: SNEW1203ADTR/L Low cutting force type: SNEW1203ADTR/L-S

Recommended Cutting Conditions Speed: vc = 800–2000 m/min Feed: f t = 0,1–0,3 mm/tooth Depth: ap = 0,5 mm or less Dry cutting

Performance l Estimated Tool Life

Flank Wear VB (µm)

Metal Removal Rate (cm3)

l Tool Life Diagram

Cutting Speed (m/min) Work Material : GG25 HB 240 (Pearlite) Cutting Speed : vc = 400–4000 m/min Feed Rate : f t = 0,15 mm/tooth Depth of Cut : ap = 0,5 mm, Dry

Metal Removal Rate (cm3) Work Material : GG25 HB 240 (Pearlite) Cutting Speed : vc = 600–4000 m/min Feed Rate : f t = 0,15 mm/tooth Depth of Cut : ap = 0,5 mm, Dry

G68

 = Euro stock m = Japan stock

l Milling of ductile cast iron and alloy steel casting do not produce the best results. l Dry cutting is recommended. Wet cutting will result in chipping of cutting edges in the early stages due to thermal cracking.

q = Delivery p=

on request To be replaced by new item

Recommended Tightening Torque (N·m)

SUMIBORON ”BN Finish Mill”

FMU Type Specifications

Screw

90° + 8° + 2° insert

Max. Depth of Cut: 0,5 mm

Approach angle: Axial rake angle: Radial rake angle:

Structure

Cartridge

Screw

Setting clamp

Double screw

Body Fig. 1

Fig. 2

Stock

FMU 4080 RS FMU 4100 RS 4125 RS 4160 RS FMU 4200 RS 4250 RS FMU 4315 RS

  q q q q

Fig. 4

Dimensions (mm) DC

DCX DCSFMS LF

80 100 125 160 200 250 315

82,8 102,8 127,8 162,8 202,8 252,8 317,8

60 76 75 100 130 130 240

63 63 63 63 63 63 80

DCB

KWW

KDP

CBDP

No. of Teeth

27 32 40 40 60 60 60

12,4 14,4 16,4 16,4 25,7 25,7 25,7

7,0 8,5 9,5 9,5 14,0 14,0 14,0

25 29 29 29 38 38 40

6 8 10 12 16 20 24

Max. Depth of Cut

Weight (Kg)

Fig.

1,6 2,4 3,4 5,6 9,2 14,3 27,8

1 2 2 3 4 4 5

0,5

Cartridge

12,70

Cat. No. SNEW 1203 ADT R 1203 ADT R-S

5,0

15°

Cartridge

3,18

12,70

FMUU

Insert Screw Adjustment Screw

BFTX0509N

O-ring

Insert Wrench

TRX20

1,8 x 45

FMUJ

CBN K

BN7000

Application High Speed / Light cut General Purpose Roughing

45°

BN700

45°

12,70

Fig. 2 R300

Fig. 1

Inserts

12,70

Fig. 5

Milling Cutters

Cat. No.

Fig. 3

Figure

p p

Spare Parts

Cartridge Screw Screw Setting clamp Double screw BH0620 BTD0609 FMUE WB5-10

Gauge

Wrench TH040

Wrench LH030

Wrench LH025

RF-SET

Dial-gauge is not included.

G69

Indexable Endmills H1–H62

Selection Guide Exchangeable Head Endmills

Face Milling

General Purpose Face Mills

High Feed Milling High Feed Milling Shoulder Milling

”Sumi Dual Mill”, tangential ”Sumi Wave” for Shoulder Milling ”Wave Mill” for Aluminium

Others

DGC 13000 EW........................................................ H 6 WGX 13000 EW........................................................ H 7 MSX 06000/08000/12000/14000 ES/EM/EW........... H 8–9 06000/08000/12000/12000 M.......................... H10–11 WFXH 08000/12000 M.............................................. H12–13 DFC(M) 09000 E....................................................... WFX(F/M) 08000/12000 E........................................ WFX 08000 M........................................................... TSX(F/M) 08000/13000E.......................................... New WEZ 11000/17000 E/EL........................................... WEX 1000/2000/3000 E/EL/EW/M........................... WAX 3000 E/EL........................................................ 4000 E/EL........................................................

H14–15 H16–17 H16 H18–19 H20-31 H32–38 H39–40 H41

”Wave Multi-Function Mill” ”Wave Repeater Mill”

WMM(H) 2000 / 3000 E/EL/EW/ELW...................... H42–43 WRX 2000 / 3000...................................................... H44–47

”Wave Ball-Mill” for Roughing ”Wave Ball-Mill” for Finishing

WBMR 2000/2000L................................................... H48–49 WBMF 1000.............................................................. H50–51

”Wave Radius Mill” Round Insert Mill ”Wave Mill” for Chamfering

High Speed Non-Ferrous Mill

WRCX 08000/10000 E.............................................. 08000/10000/12000 M.................................. RSX(F) 08000/10000/12000 ES................................ 08000/10000/12000 M................................ WFXC 08000/12000 E.............................................. WFXC 08000/12000 M..............................................

Indexable Endmills

”Sumi Dual Mill” ”Wave Mill” for Shoulder Milling

Milling Cutter Selection Guide............................... H 2–3 According to Work Materials / Applications Modular Tools................................................... H 4–5

H52 H53 H54 H55 H56–57 H58

N ANXS 16000 E.......................................................... H59-62

Indexable Endmill

Selection Guide

SNMU13T6.. ONMU05T6..

45°

13,5

1, 8

DGC 13000-EW

3–6 mm

13,5

1, 8

6 mm 45°

MSX(ES/EM/EW) 06000 08000 12000 14000

High Feed Milling

MSX

MSX-M

20°

13,4

1,0–2,5 mm 20°

WDMT0603.. WDMT0804.. WDMT1205.. WDMT1406..

1,0–2,0 mm 20°

MSX 06000-M 08000-M 12000-M

WFXH-M

WFXH 08000-M

DFC

1,5 mm

(12000 Type)

SOMT 1204..

2,5 mm XNMU 0606..

Indexable Endmills

WFX(M/F) 08000-E 12000-E

WFX-M

Ref. Page

◎ ◎ ◎ ◎ ◎ ◎ ○

32–63 ◎ ◎

○

◎ ◎ ◎ ◎ ◎ ◎ ○

16–63

◎ ○ ○ ○

◎ ◎ ◎ ◎

○ H9

16–40

◎ ○ ○ ○

◎ ◎ ◎ ◎

○ H10

◎ ○ ○ ○

◎ ◎ ◎ ◎ ◎ ◎ ○

H13

WEZ 11000-E/EL

8,6

8 mm 90°

3,6

AXMT0602 (WEX 1000 E/F) 4,10

2,52

AXMT1235 (WEX 2000 E/F/M)

WEX 2000-M WEX 3000-M WRX 2000-E/W WRX 3000-E/W ◎ : Preferred choice ○ : Suitable

◎ ◎ ○ ◎

○

H15

20–80 ○ ◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ○

H16 H17

◎ ◎ ◎ ◎ ◎ ◎ ◎

H19

◎ ◎ ◎ ◎ ◎

◎ ◎ ◎ ◎ ◎ ◎ ◎

H24 H26 H28 H30

◎ ◎ ◎ ◎ ◎ ◎ ◎

H34 H35 H36

AXMT1705.. (WEX 3000 E/F/M)

AXMT1235..

(WRX2000)

◎ ◎ ◎ ○

14–80

15 mm 90°

25–80

5 mm 90°

10–25

10 mm 90°

14–63 ◎ ◎ ◎ ◎ ◎

14 mm 90°

25–63

10 mm 90°

16–40

14 mm 90°

25–40

18 – 36 mm

90°

20–40

90°

32–50

27 – 53 mm AXMT1705.. (WRX3000)

40–63

10 mm 90°

15° 7,20

WEX 3000-E/EL

40–160

20°

12,8

WEX 2000-E/EL

25–80 ◎ ○ ◎ ○

12 mm 90°

4,4

AOMT 170502-PEER-G

WEZ 17000-E/EL WEX 1000-E/EL

LNEX 0804..,LNEX1306..

7,5

New

10 mm 90°

9,3

TSX (-F) 08000E TSX (-M) 13000E

15°

6 mm 90° SOMT 1204..

TSX

25–32

SOMT 0803..

WFX 08000-M

Shoulder Milling

15°

6 mm 90°

DFC (M) 09000-E

WFX

WFXH 12000-M

WRX

○

3,97

13,4

WEX-M

6,9

WGX 13000-EW

WEX

40(42,9)– ◎ 63 (65,9)

SEE/MT 13T3..

WGX

WEZ

Cutter Diameter Max. Depth of Cut (mm) (mm) Approach Angle

DGC

Face Milling

Insert Type

Face Milling

Series

General Purpose Finishing High Feed

Application

Cutter Type

Work Material P M K N S H

Application

Approach Angle

○

◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

H35 H36

○

◎ ◎ ○

◎ ◎ ◎ ◎ ◎ ◎ ◎

H45 H46

Indexable Endmill

Selection Guide

WRCX 08000-E 10000-E

QPMT 0803../10T3../1204.. QPET 10T35../1204..

WAX 3000-E/EL

Ref. Page

◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H52

4–6

20–40 ◎ ○ ○ ○ ◎

◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H53

20– 32(ES) ◎ ○ ◎ ○ ◎ 40(M)

◎ ◎ ◎ ◎ ◎

5 mm 6 mm

6,60

APMT 1035../1605.. APET 1035../1605..

17–26 mm 90°

20–25

39 mm 90°

32–40

16–18 mm 90°

20–40

3,5

AECT1604.. (WAX 3000E/EL) APMX

D1 BS

22–24 mm 90° S

WBMR 2000

AECT2206.. (WAX 4000E/EL) ZNMT 1804100-C 2004100-S RE W1

WBMR

WBMR 2000-L WBMF

H54 H55

25–40

◎

◎ ◎ ◎ ◎

◎ ◎ ◎ ◎ ◎ ◎ ◎

○

◎ ◎ ◎

◎

○ ◎

H43

H40 H41

20–43 mm

R10 (20)– R25 (50)

◎

◎ ◎ ◎ ◎ ◎

○ ○ H49

0,1–0,4mm

R5 (10)– R15 (30)

◎

◎ ◎ ◎ ◎ ◎ ◎

◎

◎ ◎ ◎ ◎ ◎ ◎ ○

H57

◎

◎ ◎ ◎ ◎ ◎ ◎ ○

H58

H61

Indexable Endmills

20°

INS

WAX 4000-E/EL

◎

S±0,025

11°

IC±0,025

ZPGU 1551050 DC±0,02

WBMF 1000 S

WFXC-E

WFXC 08000-E

RE±0,015

APMX

WFXC-M

SOMT0803../1204.. SOET0803../1204..

45°

WFXC 08000-M

08–16 25–32 16

45°

WFXC 12000-M New

○ H51

WFXC 12000-E

ANX

12–32 ◎ ○ ◎ ○ ◎

4 mm

RDET0803..RDET10T3.. RDET1204..

WAX

90°

IC±0,025

RSX-M

85°

RSX(F) 08000-ES 10000-ES 12000-ES RSX(F) 08000-M 10000-M 12000-M

RSX

WMM(H) 2000 3000

Alumimium

WRCX 08000-M 12000-M

WMM(H)

3D Profiling

4–5

WRCX-M

Chamfering

Cutter Diameter Max. Depth of Cut (mm) (mm) Approach Angle

WRCX

Multi-Purpose

Insert Type

Face Milling

Series

General Purpose Finishing High Feed

Application

Cutter Type

Work Material P M K N S H

Application

Approach Angle

25–32

ANB 1600R-L

3 mm 90° 16

16 6,0

ANXS 16000-E

9,0

32–40 ○ ◎ ◎ ◎

◎◎

16 6,0

R0,4

Exchangeable Head Endmills

Modular Tools

General Features

l Exchangeable head endmills are available in 7types ! • Endmill for Shoulder Milling • Endmill for Shoulder Milling WFX Type WEX Type • High Feed Endmill • High Feed Endmill WFXH Type MSX Type • Radius Endmill • Multipurpose Radius Endmill RSX Type WRCX Type • Endmill for Chamfering WFXC Type l A wide variety of possible combinations with carbide arbors (16 items) and steel arbors (4 items) !

Characteristics l Up to 6 x D from Modular End Mill with Carbide Arbor Modular Head + Carbide Arbor Standard Shank Type Endmill

Work Material : C50 Tool : WEX2025M12Z4 (ø D = 25, 4 teeth) Cutting Conditions : v c = 100 m/min, f t = 0,1 mm/tooth ap= 8 mm x 3 passes, ae = 2,0 mm, Equipment: M/C BT50

l A Carbide Arbor improves feed rates, surface finish, sizing, and tool life.

2nd Step (8mm) 3rd Step (8mm)

Vibration Amplitude

Carbide Arbor Comparison ...

Carbide arbor Steel arbor

Low Vibration !

Carbide Arbor

Deviation

Overhang (mm) Work Material : C50 Tool : WEX2025M12Z4 (ø D = 25, 4 teeth) Cutting Conditions : v c = 100 m/min, f t = 0,1mm/tooth ap = 8 mm x 3 passes, ae = 2,0 mm, Equipment: M/C BT50

Vibration Amplitude

1st Step (8mm)

l Shoulder Milling Squareness

Deviation (µm)

Shoulder Reference Line

Indexable Endmills

Performance

Note Cutting conditions can vary according to cutter reach, rigidity of machine tool / workpiece etc.

Steel Arbor

Suitable for milling with long overhangs when combined with carbide or steel arbors! Economically designed exchangeable head! Easy to change screw-on endmill type WEX and carbide arbor

l = Euro stock

Recommended Tightening Torque (N·m)

Exchangeable Head Endmills

Modular Tools Modular Type Carbide and Steel Arbor Carbide Arbor

Steel Arbor

Carbide Arbor Cat. No.

Steel Arbor Stock

MA 15 M08 L120C 15 M08 L160C MA 16 M08 L120C 16 M08 L160C MA 18 M10 L150C 18 M10 L200C MA 20 M10 L150C 20 M10 L200C MA 23 M12 L200C 23 M12 L250C MA 25 M12 L200C 25 M12 L250C MA 28 M16 L200C 28 M16 L300C MA 32 M16 L200C 32 M16 L300C

l l l l l l l l l l l l l l l l

CRKS M8 M8 M8 M8 M10 M10 M10 M10 M12 M12 M12 M12 M16 M16 M16 M16

DCB 8,5 8,5 8,5 8,5 10,5 10,5 10,5 10,5 12,5 12,5 12,5 12,5 17,0 17,0 17,0 17,0

Dimensions (mm) DMM LF2 L4 15 120 10 15 160 10 16 120 10 16 160 10 18 150 10 18 200 10 20 150 10 20 200 10 23 200 10 23 250 10 25 200 10 25 250 10 28 200 10 28 300 10 32 200 10 32 300 10

L5 18 18 18 18 20 20 20 20 22 22 22 22 24 24 24 24

LF* 145 185 145 185 180 230 180 230 235 285 235 285 240 340 240 340

Cat. No. MA MA MA MA

Stock

16 M08 L120S 20 M10 L150S 25 M12 L200S 32 M16 L200S

l l l l

CRKS M8 M10 M12 M16

DCB 8,5 10,5 12,5 17,0

Dimensions (mm) DMM LF2 L4 16 120 10 20 150 10 25 200 10 32 200 10

L5 18 20 22 24

LF* 145 180 235 240

Identification of Catalogue No.

MA 15 M08 L120 C Modular Arbor Shank Diameter

Mounting Screw

Arbor Length

Material C: Carbide S: Steel

Recommended Tightening Torque l*Modular Tool System

Screw

23 46 60 80

Notes about tightening the head: l Refer to the Head Cat. No. chart on pages H18, H19, H35 and H37 to select the arbor size in the table above. l Check the mounting screw size of the head and arbor beforehand. l When attaching head to an arbor, follow the standard tighting torque in the table above.

Indexable Endmills

( Modular tool head + arbor ) LF

M 8 M10 M12 M16

Wrench S 8 13 8 15 10 19 10 24

Product Range Application

Shoulder Milling

Work Material Shoulder milling of Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Mill“ - Series

High efficiency milling of Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Mill“ - Series

High feed milling of Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Mill“ - Series

High feed milling of Steel, Cast Iron and Stainless Steel

„Metal Slash Mill“ Series

High Feed Milling

Milling of Exotic Alloy

Radius Milling

Chamfering

Series

Cat. No.

Page

WFX

08000-M

WEX

2000-M 3000-M

 H16  H35  H36

WFXH 08000-M 12000-M

 H13

MSX

06000-M 08000-M 12000-M 08000-M „Wave Radius Mill“ - WRCX 12000-M Series 16000-M

 H10  H53

Milling of Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Radius Mill“ - RSX(F) 10000-M 12000-M Series

 H55

Chamfering of Steel, Die Steel, Cast Iron, Stainless Steel and Non-Ferrous Metal

„Wave Mill“ - Series

WFXC 08000-M

 H58

”Sumi Dual Mill” Face Mill

DGC (EW) Type

SNMU / SNEU

General Milling for Steel and Cast Iron Body – Shank Type

Axial

Body Stock

DGC 13040 EW 13050 EW 13063 EW

  

Dimensions (mm) DC

(

32 32 32

40 (38,44) 40 (38,44) 40 (38,44)

85 85 85

125 125 125

3 3 4

0,7 0,9 1,1

DGC

040

Cutter Series

Insert Size

Cutter Diameter

Endmill Type Weldon

    

 

  

 

   

    

Insert

 

6,9

13,5

Fig. 3

Fig. 4

18,3

13,5

6,6

Firmly align insert with supporting face, press down in the direction of the arrow and tighten the screw to fix the insert.

Shim

Spare Parts

6,0

Press down firmly from above

Attaching Octagonal Inserts

Shim Screw

Insert Screw

6,9

5 7,

   

13,5

1 1 1 2 2 1 1 2 2 3 4 4 4 4

13,5

ACK300

    

Fig.

13,5

ACK200

    

13,5

ACP300

    

Fig. 2

1, 6

Fig. 1

ACP200

13,5

ACP100

ACM300

SNMU 13T6ANER L 13T6ANER G 13T6ANER H 13T6ANER FL 13T6ANER FG SNEU 13T6ANER L 13T6ANER G 13T6ANER FL 13T6ANER FG XNEU 13T6ANEN W ONMU 05T6ANER L 05T6ANER G ONEU 05T6ANER L 05T6ANER G

Align with supporting faces

Optional

Shim Screw

L Seat Wrench

Insert Srew

Insert Wrench

Insert Srew (*)

3,0

BW 0609 F

LH 040

BFTX 0412 IP

SNMU – Recommended Cutting Conditions

Work Fit- Cutting Speed ISO Material ness vc (m/min)

Feed Rate ft (min/t)

Depth of Cut (mm)

General Steel

150–200–250 0,10–0,25–0,40 <4

Alloyed Steel

180–250–350 0,10–0,30–0,45 <4

Die Steel

100–150–200 0,15–0,25–0,35 <4

Stainless Steel

160–200–250 0,15–0,23–0,30 <3

GG+GGG

100–200–250 0,10–0,25–0,40 <5

Grade ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACP300

ACK200 ACK300

TRDR 15 IP

l = Euro stock = Japan stock

BFTX 0418 IP

Work Fit- Cutting Speed ISO Material ness vc (m/min)

Feed Rate ft (min/t)

Depth of Cut (mm)

General Steel

150–200–250 0,10–0,30–0,50 <2

Alloyed Steel

180–250–350 0,10–0,50–0,50 <2

Die Steel

100–150–200 0,15–0,25–0,30 <2

Stainless Steel

160–200–250 0,15–0,23–0,30 <2

GG+GGG

100–200–250 0,10–0,30–0,50 <2

Preferred choice



*Corners can be changed simply by loosening the screw. (Only suitable for DGC / DGCM types with body size ≥ Ø 80).

ONMU – Recommended Cutting Conditions

Min. – Optimum – Max.

45°

Coated Carbide P

Cat. No.

DGCS 13 R

3 mm

45°

) Figures in brackets indicate values for inserts of type ONMU

ACM200

Application High Speed/Light cut General Purpose Roughing

54 65 77

No. of Weight Teeth (kg)

DCX DMM

40 (42,90) 50 (52,90) 63 (65,90)

Inserts

Indexable Endmills

6 mm

ONMU / ONEU

Identification Details

Cat. No.

Shim

-10° -5°

Radial

Rake Angle

G6/G7

Grade ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACP300

ACK200 ACK300

Suitable

Recommended Tightening Torque (N·m)

”Sumi Wave” Face Mill

WGX (EW) Type General Milling for Steel and Cast Iron Body – Shank Type

Body – Dimensions Cat. No.

Stock

WGX 13032 EW 13040 EW 13050 EW 13063 EW

m m m

Axial

-20°–24° 20°–22°

6 mm

Identification Details

Dimensions (mm)

Radial

Rake Angle

DCX

DMM

32 40 50 63

44 52 62 76

32 32 32 32

40 40 40 40

85 85 85 85

125 125 125 125

WGX

No. of Teeth

Cutter Series

3 3 4 5

45°

032

Insert Size

Cutter Diameter

Endmill Type Weldon

Inserts are not included. ø 32 mm cutters do not have a seat.

Insert Shape Characteristics

Unique wiper edge shape for improved surface roughness General-purpose G type chipbreaker Optimal nose radius for high strength

Large rake angle and cutting edge rake angle improves cutting edge sharpness

Low-burr design FG type chipbreaker Optimised chamfer shape reduces burrs on cutting surface

m m m

0 2,

20°

13,4

1 1 1 1 1 1 2 3

   

13,4

Seat Screw

Fig.

Seat

Insert Screw

Fig. 3

Recommended Cutting Conditions Seat Screw

Insert Screw

Insesrt Wrench

Spanner (for Seat)

General Steel

180–28

150–200–250 0,15–0,20–0,25 ACP200

Soft Steel

≤ 180

180–265–350 0,10–0,25–0,40 ACP200

Die Steel

200–220

100–150–200 0,15–0,20–0,25 ACP200

Stainless Steel

160–205–250 0,15–0,23–0,30 ACM300 100–175–250 0,15–0,23–0,30 ACK200

3,0

–

Cast Iron

250

WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP

3,0

LH 035

Exotic Alloy

–

Feed Rate f t (mm/tooth)

Hardness (HB)

BFTX 03512 IP TRDR 15 IP

–

Cutting Speed vc (m/min)

ISO Work Material

øD = 40–63

3,97

17,8

WGX 130__EW

øD = 32

3,97

13,4

Spare Parts Applicable Cutters

Seat

Insert

20°

3,97

13,4

Fig. 2 1,

ACM300

ACM200

13,4

DL1000

m m

     

                m  

m m

  

Fig. 1

M P

ACK300

ACK200

ACP300

2 7,

SEET 13T3AGFR-L SEET 13T3AGSR-L 13T3AGSR-G SEMT 13T3AGSR-L 13T3AGSR-G 13T3AGSR-H SEMT 13T3AGSR-FG XEEW 13T3AGER-WR

Carb. DLC M

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed/Light Cut General Purpose Roughing

Indexable Endmills

Inserts

30–50–80

Grade

0,10–0,20–0,30 ACM300

Minimum-Optimum-Maximum

 G10/G11

”METAL SLASH MILL”

Ultra High Feed

MSX Type

Boosts Productivity – Cuts Costs

Features

The Metal Slash Mill type MSX is a new multi function high shear milling cutter with ultra high feed capability suitable for face milling, slotting, plunging and helical boring. At 50GPa the ultra hard Super ZX coated inserts feature a sharp cutting edge which demonstrates extreme resistance to wear and heat massively boosting productivity and tool life. The vibration free cutting action ensures accurate sizing, improved surface finish, and protection of the machine tool/workpiece from damage. Inserts are double clamped in wide chip gullets to maximise rigidity and chip evacuation with temperature at the cutting edge being easily controlled via an optional air blast through integral coolant holes.The MSX cutter is readily applied to general purpose machining across the P (steel) M (stainless) and K (cast iron) range of workpiece materials with impressive results.

Advantages Integral Coolant Hole

Durable Cutter Body

Otimised chip removal – massive chip avacuation pockets

Special alloyed steel with hard surface

Wide Application Range Face milling, slotting, helical boring and plunging Indexable Endmills

Double Clamp Secure insert clamping for stable cutting

Low Cutting Force Unique insert shape reduces cutting force

Application Range Roughing operation (Carbon steel, ae = 30 %)

16,0 –

Face Milling General High Feed Slotting Condition Condition

Depth of Cut: ap (mm)

14,0 – 12,0 –

Power Mill

10,0 – 8,0 – 6,0 – 4,0 –

Profiling

MSX

J JJJ J JJJ –

WRCX

JJJ J

JJ JJ JJJ excellent JJ very good good J

WRCX (QPMT200608)

2,0 –

MSX

(WDMT1406)

l l l l l l l 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 Feed Rate: ft (mm/tooth) l

Helical Boring

l = Euro stock m = Japan stock

q = Delivery

on request

1,0 2,0 Recommended Tightening Torque (N·m)

”METAL SLASH MILL”

MSX 06000/08000 ES/EM/EW

MSX 12000/14000 ES/EM/EW

1,0 mm

2,0 mm

20°

1,5 mm

20°

Fig. 1

2,5 mm

20°

Fig. 2

Body

For insert type : WDMT 0603 

Cat. No.

Stock DCX q MSX 06016 ES 16 06016 EM 16 l q 06016 EM15 16 q 17 MSX 06017 EM q MSX 06018 EM 18 MSX 06020 ES 20 l 06020 EM 20 l q 06020 EM19 20 q MSX 06022 EM 22 MSX 06025 ES 25 l q 06025 ES24 25 06025 EM 25 l q 06025 EM24 25 MSX 06020 EW 20 l MSX 06025 EW 25 l

Body

Dimensions (mm) DMM LH LS 16 30 80 16 70 80 15 30 120 16 20 130 16 20 130 20 50 80 20 100 80 19 50 130 20 30 150 25 60 80 24 60 80 25 120 130 24 60 190 20 50 80 25 60 80

No.of Fig. LF teeth 110 2 1 150 2 1 150 2 1 150 2 1 150 2 1 130 3 1 180 3 1 180 3 1 180 3 1 140 3 1 140 3 1 250 3 1 250 3 1 130 3 1 140 3 1

Body

For insert type : WDMT 1205 

Cat. No. MSX 12032 ES 12032 EM MSX 12035 EM MSX 12040 ES 12040 EM MSX 12050 EM MSX 12032 EW

Dimensions (mm) No.of Fig. Stock DCX DMM LH LS LF teeth 32 32 70 80 150 2 2 l 32 32 120 130 250 2 2 l q 35 32 50 200 250 2 2 q 40 32 50 100 150 3 2 q 40 32 50 200 250 3 2 50 42 50 200 250 4 2 q 32 32 70 80 150 2 2 l

Body

For insert type : WDMT 1406 

Cat. No.

For insert type : WDMT 0804 

Dimensions (mm) No.of Fig. Stock DCX DMM LH LS LF teeth MSX 08020 ES 20 20 50 80 130 2 1 l 08020 EM 20 20 100 80 180 2 1 l q 08020 EM19 20 19 50 130 180 2 1 q 22 20 30 150 180 2 1 MSX 08022 EM MSX 08025 ES 25 25 60 80 140 2 2 l 08025 EM 25 25 120 130 250 2 2 l 08025 EM24 25 24 60 190 250 2 2 q q MSX 08028 EM 28 25 40 210 250 2 2 q MSX 08032 ES 32 32 70 80 150 3 2 08032 EM 32 32 120 130 250 3 2 q q 35 32 50 200 250 3 2 MSX 08035 EM MSX 08020 EW 20 20 50 80 130 2 1 l MSX 08025 EW 25 25 60 80 140 2 2 l MSX 08032 EW 32 32 70 80 150 3 2 l

MSX 14040 ES 14040 EM MSX 14050 ES MSX 14050 EM 14063 ES MSX 14063 EM

Dimensions (mm) Stock DCX DMM LH LS q 40 32 50 100 q 40 32 50 200 q 50 42 50 100 q 50 42 50 200 q 63 42 50 100 q 63 42 50 200

No.of Fig. LF teeth 150 2 2 250 2 2 150 3 2 250 3 2 150 4 2 250 4 2

Cat. No.

Inserts

Cutter type

Insert size

Cutter Diameter

E Shank Type

S S: Short type with cylindrical shank M: Long type with cylindrical shank W: Short type with Weldon shank

ACK300

Cat. No.

ACP300

016

ACP200

ACK200

Application Coated Carbide K High Speed / Light cut PM PM K General Purpose PM PM K Roughing

Identification Details

MSX

Indexable Endmills

WDMT0603 ZDTR 0603 ZDTR-H WDMT0804 ZDTR 0804 ZDTR-H WDMT1205 ZDTR 1205 ZDTR-H WDMT1406 ZDTR 1406 ZDTR-H

       

 m m 6,35 3,0 1,5  m  m  8,5 4,0 2,0 m    12 5,0 2,0     14 6,0 2,0  

Dimensions (mm) IC

Applicable Endmill MSX06000E

□

MSX08000E

□

MSX12000E

□

MSX14000E

□

ZDTR-H : Stronger cutting edge

Spare Parts Insert Screw

Insert Wrench

Clamp

C Ring

Clamp Screw

Applicable Endmill MSX - E

BFTX 02505 IP

1,5

TRDR 08 IP

BFTX 0306 IP

2,0

TRDR 08 IP

– –

BFTX 0306 IP

2,0

TRDR 08 IP

CCH 3,5

CR 03

BFTX 03510 IP 08

BFTX 0409 IP

3,0

TRDR 15 IP

CCH 3,5

CR 03

BFTX 03510 IP 15

BFTX 0511 IP

5,0

TRDR 20 IP

CCH 4,5

CR 03

BFTX 04513 IP 20



G53

□ □, MSX 08022E□ MSX 08025E□, MSX 08028E□, MSX 08032E□, MSX 08035E□ MSX 12000E□ MSX 14000E□

MSX 06000E MSX 08020E

Exchangeable ”METAL SLASHHead MILLEndmills ”

Exchangeable Head Endmills

MSX 06000/08000 M Type 1,0 mm

20°

MSX 08000/12000 M Type

High feed and high efficiency machining endmills

Dimensions (mm) DCON CRKS OAL LF LS2 LS 8,5 M8 42 25 5 17 8,5 M8 42 25 5 17 10,5 M10 49 30 5 19 10,5 M10 49 30 5 19 12,5 M12 56 35 5 21

L11 8 8 8 8 10

Axial rake angle: 8° Radial rake angle: -3° – -8°

OAL

Heads

For insert type : WDMT 0603 DC 16 18 20 22 25

DCON

DCX

DCON

Axial rake angle: 8° Radial rake angle: -3° – -8°

Heads

CRKS

LS2

OAL

l q l q l

20°

(MSX 12000 M)

L11

LS2 LS

MSX 06016M08Z2 06018M08Z2 MSX 06020M10Z3 06022M10Z3 MSX 06025M12Z3

(MSX 08000M)

CRKS

Stock

2,0 mm

20°

High feed and high efficiency machining endmills

L11

Cat. No.

1,5 mm

Modular Type

No. of H teeth 13 2 13 2 15 3 15 3 19 3

Cat. No.

For insert type : WDMT 0804 Stock

DC MSX 08025M12Z2 l 25 08028M12Z2 m 28 MSX 08030M16Z3 m 30 08032M16Z3 l 32 MSX 08035M16Z3 q 35

Dimensions (mm) DCON CRKS OAL LF LS2 LS 12,5 M12 56 35 5 21 12,5 M12 56 35 5 21 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23

Inserts are not included.

L11 10 10 10 10 10

No. of H teeth 19 2 19 2 24 3 24 3 24 3

Inserts are not included.

Heads Cat. No.

For insert type : WDMT 1205 Stock

DC MSX 12032M16Z2 l 32 12035M16Z2 q 35 MSX 12040M16Z3 l 40

Dimensions (mm) DCON CRKS OAL LF LS2 LS 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23

L11 10 10 10

No. of H teeth 24 2 24 2 24 3

Inserts are not included.

Cat. No.

ACP300

ACK200

ACK300

Coated Carbide

Application General Purpose Roughing

ACP200

Indexable Endmills

Inserts

     

m m

WDMT 0603 ZDTR 0603 ZDTR-H WDMT 0804 ZDTR 0804 ZDTR-H WDMT 1205 ZDTR 1205 ZDTR-H

Dimensions (mm)

Applicable Endmill

6,35

3,0

1,5

MSX06000M□

m m

8,5

4,0

2,0

MSX08000M□

 

5,0

2,0

MSX12000M□



RE S

H – Strong Cutting Edge

Identification Details

MSX

016

M08

Cutter type

Insert size

Diameter

Mounting screw

No. of teeth

 H5

Spare Parts Insert Wrench

Clamp Screw

H10

Clamp

C Ring

Insert Screw

Applicable Endmill

BFTX 02505 IP

1,5

TRDR 08 IP

–

MSX 06016M – MSX 06025M

2,0

TRDR 08 IP

CCH 3,5

– CR 03

–

BFTX 0306 IP

BFTX 03510 IP 08

MSX 08025M – MSX 08035M

BFTX 0409 IP

3,0

TRDR 15 IP

CCH 3,5

CR 03

BFTX 03510 IP 15

MSX 12032M – MSX 12040M

l = Euro stock m = Japan stock

Delivery on request

Recommended Tightening Torque (N·m)

”METAL SLASH MILL”

MSX Type Recommended Cutting Conditions Work Material

Coated Carbide Grade

General Steel ACP200 100–150–200 (Below HB200) Alloy Steel ACP200 80–130–180 (Below HRC45) Stainless Steel X5CRNI1810, ACP300 80–120–150 Others Cast Iron GG, GGG

ACK300 100–150–200

Hardened Steel ACK300 (Below HRC50) Insert Cat. No. WDMT 0603.... WDMT 0804.... WDMT 1205.... WDMT 1406....

40–80–100

Max ap 1,0 1,5 2,0 2,5

RE 1,5 2,0 2,0 2,0

Endmill Type (Ø DC) Shell Type (Ø DC) 80–100 16 20 25 32 40 50–66 ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) WDMT 0603 0,8 0,8 0,8 0,8 0,8 0,8 – – – – – – – – WDMT 0804 – – 1,0 1,0 1,0 1,2 1,0 1,2 – – – – – – WDMT 1205 – – – – – – 1,2 1,4 1,2 1,4 1,2 1,4 – – WDMT 1406 – – – – – – – – 1,5 1,5 1,5 1,5 1,5 1,5 WDMT 0603 0,7 0,8 0,7 0,8 0,7 0,8 – – – – – – – – WDMT 0804 – – 0,8 1,0 0,8 1,2 0,8 1,2 – – – – – – WDMT 1205 – – – – – – 1,0 1,4 1,0 1,4 1,0 1,4 – – WDMT 1406 – – – – – – – – 1,3 1,5 1,3 1,5 1,3 1,5 WDMT 0603 0,8 0,7 0,8 0,7 0,8 0,7 – – – – – – – – WDMT 0804 – – 1,0 0,8 1,0 0,8 1,0 0,8 – – – – – – WDMT 1205 – – – – – – 1,2 1,2 1,2 1,2 1,2 1,2 – – WDMT 1406 – – – – – – – – 1,5 1,3 1,5 1,3 1,5 1,3 WDMT 0603 0,8 1,0 0,8 1,0 0,8 1,0 – – – – – – – – WDMT 0804 – – 1,0 1,2 1,0 1,4 1,0 1,4 – – – – – – WDMT 1205 – – – – – – 1,2 1,5 1,2 1,5 1,2 1,5 – – WDMT 1406 – – – – – – – – 1,5 1,8 1,5 1,8 1,5 1,8 WDMT 0603 0,5 0,5 0,5 0,5 0,5 0,5 – – – – – – – – WDMT 0804 – – 0,5 0,6 0,5 0,8 0,5 0,8 – – – – – – WDMT 1205 – – – – – – 0,6 1,0 0,6 1,0 0,6 1,0 – – WDMT 1406 – – – – – – – – 1,0 1,2 1,0 1,2 1,0 1,2 Insert Cat. No.

Cutting Speed vc (m/min)

l l

The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the BT50 machine tool. The above cutting conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less. When tool overhang is more than L/D = 3 and less than or equal L/D = 5, settings should be adjusted to approximately 70 to 80 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate). When tool overhang is more than L/D = 5 and less than or equal L/D = 8, settings should be adjusted to approximately 50 to 60 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate).

Information for Programming

Body

ap: Max. Depth a: Max. Angle Helical Boring

B min.

B max.

Theoretical Radius (R)

Remaining Depth (d)

MSX 06000 WDMT 0603.... 2,0

0,403

MSX 08000 WDMT 0804.... 2,5

0,593

MSX 12000 WDMT 1205.... 3,0

1,030

MSX 14000 WDMT 1406.... 3,5

1,219

Plunging and Helical Boring Ramping

Insert

WDMT0603ZDTR

WDMT0804ZDTR

WDMT1205ZDTR

ap: max 1,0

ap: max 1,5

ap: max 2,0

Indexable Endmills

For machine programming, please use the theoretical corner radius (R) shown in the list. Maximum depth (d) between theoretical radius and actual profile will be left on the finished surface, as shown below.

WDMT1406ZDTR

ap: max 2,5 Cutter Ø Ramping Helical boring Ramping Helical boring Ramping Helical boring Ramping Helical boring

16 17 18 20 22 25 28 32 35 40 50 63 66 80 100

max. 6°00’ 5°00’ 4°30’ 3°30’ 3°00’ 2°00’

min. øB 21 23 25 29 33 39

max. øB 31 33 35 39 43 48

max.

min. øB

max. øB

7°30’ 5°30’ 4°00’ 3°00’ 2°30’ 2°00’ 1°30’

25 29 35 41 49 55 65

38 42 48 54 62 68 78

max.

min. øB

max. øB

6°30’ 5°00’ 4°00’ 2°30’ 2°00’ 1°30’

42 48 58 78 103 109

63 69 79 99 124 130

max.

min. øB

max. øB

6°00’ 3°30’ 2°00’ 1°45’ 1°30’ 1°00’

53 73 99 105 133 173

78 98 124 130 158 198

H11

”Wave Mill” Series

WFXH - M Type General Features

WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses the WFX series inserts for high-feed roughing and a variety of processes.

Characteristics

Stable, high-efficiency milling with superior cutting edge sharpness. Supports various types of processes (ramping and helical milling). Able to use the selection of inserts from the WFX series.

Notes on Corner Finishing - Remaining Material

Actual machined corners will have uncut and overcut portions due to the shape of the inserts. Fig. 1

Fig. 2

Uncut Portion

Overcut Portion

Uncut Portion Programmed Corner R

Programmed Corner R

WFXH 08000 Type SOMT 08 04Programmed Corner R Uncut Portion Overcut Portion Shape 2,0 2,5 3,0

1,41 1,30 -

0 0,02 -

SOMT 08

08-

SOMT 08

Uncut Portion Overcut Portion Shape

Fig. 1 Fig. 2 -

1,30 1,19 -

0 0,01 -

12-

Uncut Portion Overcut Portion Shape

1,21 1,09 0,98

Fig. 1 Fig. 2 -

0 0 0,05

Fig. 1 Fig. 2 Fig. 2

WFXH 12000 Type SOMT 12 04Programmed Corner R Uncut Portion Overcut Portion Shape

Indexable Endmills

2,0 2,5 3,0 3,5 4,0

2,58 2,47 2,36 2,24 -

0 0 0 0,01 -

SOMT 12

08-

SOMT 12

Uncut Portion Overcut Portion Shape

Fig. 1 Fig. 1 Fig. 1 Fig. 2 -

2,48 2,37 2,26 2,14 2,03

0 0 0 0 0,04

12-

SOMT 12

Uncut Portion Overcut Portion Shape

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

2,37 2,25 2,14 2,03 1,91

0 0 0 0 0,03

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

16-

Uncut Portion Overcut Portion Shape

2,25 2,14 2,11 1,91 1,8

0 0 0 0 0,01

Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2

Minimum Cutting Diameter

Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommended for the WFXH type. DCSFMS DCB KWW

WFXH 08025 M 08032 M WFXH 12040 M

CBDP KDP

Body Cat. No.

D2 D1

DC 25 32 40

R0,4 9,69 16,6 15,8

DCN based on insert nose R0,8 R1,2 R1,6 9,48 9,27 16,4 16,2 15,5 15,3 15,1

DCN

Taper Cutting and Helical Milling Minimum Diameter

Maximum Diameter

Insert Cat. No.

Minimum and Maximum Diameters

Ramping Angle

H12

l = Euro stock m = Japan stock



SOMT 08

04-

SOMT 08

08-

SOMT 08

12-

SOMT 12 SOMT 12 SOMT 12 SOMT 12

04081216-

G54

DC 25 32 25 32 25 32 40 40 40 40

Helical Millilng

Taper Cutting

Min.

Max.

Max. Ramping Angle

35 49 35 49 34 48 56 56 55 55

49 63 48 62 47 61 79 78 77 76

1°30‘ 0°30‘ 3° 1°30‘ 4°30‘ 2°30‘ 1° 1°30‘ 2°30‘ 3°30‘

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WFXH 08000/12000 M Type Modular Type

Rake Angle

Head Stock

Dimensions (mm) No. of Cat. No. DC DCON CRKS OAL LF LS2 LS L11 H Teeth WFXH08025M12Z2 m 25 12,5 M12 56 35 5 21 10 19 2 08032M12Z3 m 32 17,0 M16 63 40 5 23 10 24 3

1,5 mm

-6° 6°

Radial Axial

Cutter Series

0,1 0,2

Insert Size

Cutter Diameter

2,5 mm

15°

(08000M Type) (12000M Type)

Identification Details M10 WFX 08 020

Weight (kg)

15°

Screw Size

Z2 No. of Teeth

Inserts are not included.

Head

 H5

Stock

Dimensions (mm) No. of Weight DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) WFXH12040M12Z3 m 40 17,0 M16 63 40 5 23 10 24 3 0,2 Cat. No.

Inserts are not included.

Inserts

SOMT SOMT

SOMT SOET

Screw

WFXH08000M BFTX0306IP 2,0 WFXH12000M BFTX03512IP 3,0

– – –

m m



m m

   

 

m m m

m m m m m m

– – –



m m m

–

  –

   m m m

–



m m

 m



m m

m m m



–

 m m m

–

 m

 m m m m m m

– – –

    m m

–

DL1000

– – –

m m

m m m m m m m m m m

m m

K M

ACM300



m m

Spare Parts Applicable Cutter

ACM200

SOET

m m m m m m m m m m

m m m m

Carbide DLC S

ACK300

SOET

 

– – – – – – – – – –

  



– – – – – –

Radius (mm)

RE 0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2 0,2 0,4 0,8 0,8 0,4 0,8 1,2 1,6 0,8 0,8

Fig.

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2

Fig. 1

Indexable Endmills

SOMT

ACK200

SOMT

080304 PZER L 080308 PZER L 080304 PZER G 080308 PZER G 080312 PZER G 080308 PZER H 080312 PZER H 080304 PZER G 080308 PZER G 080312 PZER G 080302 PZFR S 080304 PZFR S 080308 PZFR S 120408 PDER L 120404 PDER G 120408 PDER G 120412 PDER G 120416 PDER G 120408 PDER H 120408 PDFR S

ACP300

SOMT

ACP200

Cat. No.

Coated Carbide P

ACP100

Application High Speed / Light cut General Purpose Roughing

Fig. 2

Recommended Cutting Conditions Insert Wrench

ISO

Work Material General Steel

TRDR08IP TRDR15IP

<200HB

Alloy Steel <HRC45

Stainless Steel

Cast Iron

Hardened Steel

(X5CrNiS18 10, other) FC, FCD <HRC50

Grade ACP200 ACP200 ACM300 ACK300 ACK300

Ø 25 Ø 32 Cutting Speed Insert ap ap ft ft (vc (m/min) Cat. No. (mm) (mm/t) (mm) (mm/t) SOMT08 0,8 0,8 0,8 0,8 100–150–200 SOMT12 SOMT08 0,7 0,8 0,7 0,8 80–130–180 SOMT12 SOMT08 0,8 0,7 0,8 0,7 80–120–150 SOMT12 SOMT08 0,8 1,0 0,8 1,0 100–150–200 SOMT12 SOMT08 0,5 0,5 0,5 0,5 40–80–100 SOMT12 -

Ø 40

1,0 0,8 1,0 1,0 0,6

1,0 1,0 0,8 1,2 0,8

(mm) (mm/t)

The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the BT50 machine tool. The above conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less. When tool overhang is more than L/D = 3 and less or equal L/D = 5, settings should be adjusted to approximately 70 % to 80 % of those indicated in the above cutting conditions (i.e. ap and ft). When tool overhang is more than L/D = 5 and less or equal L/D = 8, settings should be adjusted to approximately 50 % to 60 % of those indicated in the above cutting conditions (i.e. ap and ft).

H13

Sumi Dual Mill

DFC Type

General Features

The Sumi Dual Mill DFC type employs cost effective double-sided inserts for high toughness and enhanced accuracy. The double-side inserts are flexible and reduces costs.

Large Line-up

Diameter from Ø 25 mm to Ø 200 mm Available as standard, fine and extra-fine pitch Bore diameter: metric Insert geometry: L, G, H

Cutter Body Shank



Shell

Type Standard Pitch G24 Fine Pitch Standard Pitch Fine Pitch Extra-Fine Pitch

Cat. No. DFC 09000 E DFCM 09000 E DFC 09000 RS DFCM 09000 RS DFCF 09000 RS

Diameter (mm) Ø 25 – Ø 80 Ø 32 – Ø 80 Ø 50 – Ø 200 Ø 50 – Ø 200 Ø 50 – Ø 200

No. of Teeth 2–5 3–7 4–8 5–12 6–16

Image

New Insert Design Provides Excellent Machining Accuracy Chipbreaker Selection Map

XNMU0606__PNER-L



XNMU0606__PNER-G



XNMU0606__PNER-H



L G

Sharpness

RE0,4 RE0,8 RE1,2 RE1,6

Cat. No.

high

Inserts

Indexable Endmills

Strength

Work Material

high

L type

Steel, Cast Iron G type

H type

Low cutting force

General purpose

Strong edge

Chipbreaker

Feature Cutting edge geometry Application

Light cut, low rigidity milling and reduced burrs

Main breaker for general purpose Roughing, heavy interrupted and applications hardness steel milling

Stable and High Cutting Performance Combined with High Toughness Only cutting edge is optimized for excellent machining accuracy!!

Wear does not reach the supporting area. Therefore precise repositioning of inserts!

Max. Depth of cut ap: 6 mm

(a)Upper view of SEC-Sumi Dual Mill DFC type insert

Wear

Cutting edge Supporting area Cutting edge (b)Side view of SEC-Sumi Dual Mill DFC type inserts

H14

l = Euro stock q = Delivery on request

(c)Side view of existing double sided insert

Recommended Tightening Torque (N·m)

Sumi Dual Mill

DFC(M) 09000 E Type Body – Shank Type

Radial Axial

Rake Angle

Max. ap: 6 mm

-9° -5°

Body – Dimensions DFC type, Standard Pitch Cat. No.

Stock

DFC 09025E DFC 09032E 09040E 09050E DFC 09050E-42 DFC 09063E DFC 09063E-42 DFC 09080E DFC 09080E-42

    q q

DFCM type, Medium Pitch

Dimensions (mm) DC DMM LH

No. of Teeth

25 32 40 50 50 63 63 80 80

80 80 80 80 100 80 100 80 100

120 130 130 130 150 130 150 130 150

2 2 3 3 3 4 4 5 5

25 32 32 32 42 32 42 32 42

Identification Details

40 50 50 50 50 50 50 50 50

Cat. No.

Stock

DFCM 09032E 09040E 09050E DFCM 09050E-42 DFCM 09063E DFCM 09063E-42 DFCM 09080E DFCM 09080E-42

   q q

Dimensions (mm) DC DMM LH

No. of Teeth

32 40 50 50 63 63 80 80

80 80 80 100 80 100 80 100

130 130 130 150 130 150 130 150

3 4 5 5 6 6 7 7

32 32 32 42 32 42 32 42

DFC

050

Cutter Series

M: Medium

Insert Size

Cutter Diameter

Shank Type

50 50 50 50 50 50 50 50

Inserts Application High Speed / Light Cutting General Purpose Cutting Rough Cutting

Coated Carbide P M P P M M P P M M

S S

M M

Cat. No.

      

        

      

        

      

        

Radius

Screw

RE 0,4 0,8 0,4 0,8 1,2 1,6 0,8 1,2 1,6

BFTX03512IP

Wrench TRDR15IP 5,0

Indexable Endmills

XNMU 060604 PNER-L 060608 PNER-L XNMU 060604 PNER-G 060608 PNER-G 060612 PNER-G 060616 PNER-G XNMU 060608 PNER-H 060612 PNER-H 060616 PNER-H

Spare Parts

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Recommemded Cutting Conditions ISO

Workmaterial General Steel Soft Steel Die Steel

Stainless M Steel K

Cast Iron

Hardness (HB)

Cutting Speed (m/min) Min. - Optimum - Max.

Feed Rate Min. - Optimum - Max.

Depth of Cut (mm)

180–280

150–200–250

0,10–0,20–0,30

≤ 180

180–250–350

0,15–0,25–0,35

200–220

100–150–200

0,10–0,18–0,25

160–205–250

0,12–0,18–0,25

250

100–175–250

0,10–0,20–0,30

Grade ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACK200 ACK300

Suitable Applications Face milling

Shoulder milling

Shot milling

Side face milling

H15

”Sumi ”METALWave” SLASHShoulder MILL” Mill

”Sumi Wave” Shoulder Mill

WFX (M) 08000 E Type

WFX 08000 M Type

Body - Shank Type

Modular Type

WFX08000E

12°

LF 110 110 120 120 120 120 120 120 120 120 120 120

Cat. No. WFX 08020 M10Z2 08022 M10Z2 WFX 08025 M12Z2 08028 M10Z2 WFX 08030 M16Z3 08032 M16Z3 08040 M16Z3

      

DC 20 22 25 28 30 32 40

l l l l l

DC 25 32 40 50 63

WFX

020

M10

Cutter Series

Insert Size

Cutter Diameter

Screw Size

No. of Teeth

 H5 LF 120 120 120 120 120

No. of Teeth 3 4 4 5 6

Inserts Fig. 1

Fig. 2 Wiper Insert

8,0

Inserts are not included.

Recommended Cutting Conditions ISO

Work Material General Steel

P Soft Steel Die Steel

M Stainless Steel K Cast Iron N Non Ferrous Metal

Hardness Cutting Speed (HB)

Feed Rate

DOC

Grades

ACP200 ACP300 ACP200 ≤180 180–250–350 0,10–0,15–0,20 <6 ACP300 ACP200 200–220 100–150–200 0,08–0,12–0,18 <4 ACP300

180–280 150–200–250 0,08–0,12–0,18 <6

250 -

160–200–250 0,10–0,15–0,20 <6 ACM300 ACK200 ACK300 H1 300–500–1000 0,10–0,15–0,20 <6 DL1000

3,175

Carbide DLC K M M

N N

S S

ACM300

ACM200

Endmill Type

ACK300

Cutter Diameter

ACK200

Insert Size

ACP300

Cat. No.

ACP200

025

Coated Carbide P

ACP100

M: Medium

R0,8

3,3

Application High Speed / Light cut General Purpose Roughing

Identification Details

No. of H Teeth 15 2 15 2 19 2 19 2 24 3 24 3 24 3

L11 8 8 10 10 10 10 10

8,1

Stock

WFXM 08025 E WFXM 08032 E 08040 E 08050 E 08063 E

Cutter Series

90°

Identification Details

Body - WFXM_E, Medium Pitch Dimensions (mm) DMM LH LS 25 30 90 32 30 90 32 30 90 32 30 90 32 30 90

Dimensions (mm) CRKS OAL LF LS2 LS M10 49 30 5 19 M10 49 30 5 19 M12 56 35 5 21 M12 56 35 5 21 M16 63 40 5 23 M16 63 40 5 23 M16 63 40 5 23

DCON 10,5 10,5 12,5 12,5 17,0 17,0 17,0

SOMT 080304 PZER L 080308 PZER L SOMT 080304 PZER G 080308 PZER G 080312 PZER G SOMT 080308 PZER H 080312 PZER H SOET 080304 PZER G 080308 PZER G 080312 PZER G SOET 080302 PZFR S 080304 PZFR S 080308 PZFR S XOEW 080308 PZTR W

m m m m m m m m m m – – – –

DL1000

l l l l l l l l l l l l

DC 20 20 22 25 25 28 30 32 33 40 50 63

No. of Teeth 2 2 2 2 2 2 3 3 3 3 4 5

Inserts are not included.

WFX

6 mm

WFX 08020 E-16 WFX 08020 E 08022 E WFX 08025 E-20 WFX 08025 E 08028 E 08030 E WFX 08032 E 08033 E 08040 E 08050 E 08063 E

Indexable Endmills

-6°

Axial

Head

Dimensions (mm) DMM LH LS 16 30 80 20 30 80 20 30 90 20 30 90 25 30 90 25 30 90 25 30 90 32 30 90 32 30 90 32 30 90 32 30 90 32 30 90

Stock

Cat. No.

Radial

WFX08000M

Body - WFX_E, Standard Pitch Cat. No.

Rake Angle

– – – – – – – – – –

   –

Radius

0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2  0,2  0,4  0,8 – –

Fig.

1 1 1 1 1 1 1 1 1 1 1 1 1 2

Spare Parts Screw

Wrench

100–175–250 0,10–0,15–0,20 <6

BFTX0306IP

2,0

TRDR08IP

Min. - Optimum - Max.

H16

l = Euro stock m = Japan stock

 G30/G31

Recommended Tightening Torque (N·m)

”Sumi Wave” Shoulder Mill

Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys

WFX (F) 12000 E Type

Body - Shank Type

Rake Angle

Radial

-8°

Axial

8°

10 mm

90°

WFX12000E

Body - WFX_E, Standard Pitch Cat. No.

Stock

WFX 12040 E 12050 E 12063 E 12080 E

l l l l

DC 40 50 63 80

Body - WFXF_E, Fine Pitch

Dimensions (mm) DMM LH LS 32 30 90 32 30 90 32 30 90 32 30 90

LF 120 120 120 120

No. of Teeth 3 3 4 4

Cat. No.

Stock

WFXF 12050 E 12063 E 12080 E

l l l

Dimensions (mm) DMM LH LS 32 30 90 32 30 90 32 30 90

DC 50 63 80

LF 120 120 120

No. of Teeth 4 5 6

Inserts are not included.

Identification Details

WFX

050

Cutter Series

F: Fine

Insert Size

Cutter Diameter

Endmill Type

Recommended Cutting Conditions Work Material

Hardness Cutting Speed (HB)

Feed Rate

DOC

Grades

ACP200 ACP300 ACP200 ≤180 180–250–350 0,10–0,15–0,20 <10 ACP300 ACP200 200–220 100–150–200 0,10–0,15–0,20 <6 ACP300

General Steel

Fig. 1

Fig. 2 Wiper Insert

180–280 150–200–250 0,10–0,15–0,20 <10

Min. - Optimum - Max.

SOMT 120408 PDER L SOMT 120404 PDER G 120408 PDER G 120412 PDER G 120416 PDER G SOMT 120408 PDER H SOET 120408 PDFR S XOEW 120408 PDTR W

K M M

   m m m  –  m  m  –     m   – m m m m m m  – m  m m m m m – m  m   m m – – – – – – – –  m m

–

N N

–

DL1000

Cat. No.

Carbide DLC

ACM300

N Non Ferrous Metal

ACM200

250

ACK200 100–175–250 0,10–0,15–0,20 <10 ACK300 H1 300–500–1000 0,10–0,15–0,20 <10 DL1000

ACK300

K Cast Iron

160–200–250 0,10–0,15–0,20 <10 ACM300

ACK200

Coated Carbide P

ACP300

M Stainless Steel

Application High Speed / Light cut General Purpose Roughing

Indexable Endmills

Die Steel

ACP200

P Soft Steel

ACP100

ISO

Inserts

– – – – – –

Radius

0,8 0,4 0,8 1,2 1,6 0,8  0,8 – –

Fig.

1 1 1 1 1 1 1 2

Spare Parts Shim

Shim Screw

Insert Screw

WFXS4R

BW0507F

BFTX03512IP 3,0

Insert Wrench Seat Wrench

TRDR15IP

Insert Screw

Shim Screw

Insert

Shim

LH035

H17

”Sumi Dual Mill” Series

TSX Type

General Features High-efficient and high precision tangential shoulder milling cutter with tangentially mounted carbide inserts.

Characteristics Tough & Sharp cutting edge Very accurate and excellent surface finish Wide product range

l l l

Product Range Shank Type

Shell Type

Type Standard Pitch Fine Pitch Standard Pitch Medium Pitch Standard Pitch Fine Pitch Standard Pitch Medium Pitch

Cat. No. TSX 08000 E TSXF 08000 E TSX 13000 E TSXM 13000 E TSX 08000 RS TSXF 08000 RS TSX 13000 RS TSXM 13000 RS

Diameter Range Ø16 – Ø40 Ø20 – Ø40 Ø25 – Ø50 Ø32 – Ø50 Ø40 – Ø63 Ø40 – Ø63 Ø40 – Ø160 Ø40 – Ø160

No. of Teeth 2–4 3–6 2–4 3–6 4–6 6–10 2–4 3–6

Shape

 G32

Chipbreaker Selection Good

Light Cutting

Indexable Endmills

Cutting Edge Sharpness

Inserts Cat. No.

RE0,4 RE0,8 RE1,2 RE1,6 RE2,4 RE3,2

LNEX0804__PNER-L LNEX0804__PNER-G LNEX1306__PNER-L LNEX1306__PNER-G LNEX1306__PNER-H

   

    



  

 

General Purpose (Standard)

Heavy Cutting

H High

Cutting Edge Strength

Chipbreaker Lineup Work Material L type

G type

H type

Low cutting force

General purpose

Strong edge

Chipbreaker Feature LNEX08 Cutting edge geometry

30°

LNEX13 Cutting edge geometry Application

15°

21°

25°

Light cut, low rigidity milling and reduced burrs

Work Material Carbon Steel Alloy Steel

M Stainless Steel

H18

Cast Iron, Ductile Cast Iron

Exotic Material l = Euro stock

21°

Main breaker for general purpose Roughing, heavy interrupted and applications hardness steel milling

Recommended Cutting Conditions ISO

Min. - Optimum - Max.

Hardness (HB) Cutting Speed vc (m/min)

Feed Rate ft (mm/t)

Grade

180–280

150–225–300

0,08–0,20–0,30

> 280

75–150–230

0,08–0,20–0,30

180–280

100–175–250

0,08–0,15–0,25

220–280

90–135–180

0,08–0,15–0,25

> 280

75–125–170

0,08–0,15–0,25

250

100–175– 250

0,08–0,20–0,30

ACK200, ACK300

30–60–90

0,05–0,10–0,15

ACM200, ACM300

ACP100, ACP200, ACP300 ACM200, ACM300

Recommended Tightening Torque (N·m)

”Sumi Dual Mill” Series

Radial

Rake Angle

-20° -6°

8 mm

90°

Cat. No.

Stock

TSX 08016 E 08020 E 08025 E 08032 E 08040 E

l l l l l

DC 16 20 25 32 40

Stock

TSXF 08020 E 08025 E 08032 E 08040 E

l l l l

DC 20 25 32 40

No. of Weight LF Teeth (kg) 100 2 0,13 110 2 0,22 120 3 0,40 120 3 0,67 120 4 0,72

Cat. No.

Stock

TSX 13025 E 13032 E 13040 E 13050 E

l l l l

Dimensions (mm) DMM LH LS 25 35 85 32 35 85 32 30 90 32 30 90

DC 25 32 40 50

No. of Weight LF Teeth (kg) 120 2 0,38 120 2 0,66 120 3 0,71 120 4 0,81

Inserts are not included.

Body - TSXM, Medium Pitch

Dimensions (mm) DMM LH LS 20 30 80 25 30 90 32 30 90 32 30 90

No. of Weight Teeth (kg)

LF 110 120 120 120

3 4 5 6

0,22 0,40 0,67 0,73

Cat. No.

Stock

TSXM 13032 E 13040 E 13050 E

l l l

Dimensions (mm) No. of DMM LH LS LF Teeth 32 35 85 120 3 32 30 90 120 4 32 30 90 120 5

DC 32 40 50

Inserts are not included.

TRDR15IP

TSX08016E, TSX08020E, TSXF08020E TSX08025E – 40E, TSXF08025E – 40E

TSX

032

Cutter Series

F: Fine Pitch M: Medium Pitch

Insert Size

Cutter Diameter

Endmill Type

TSX13000E, TSXM13000E

Indexable Endmills

BFTX03510IP 3,0

Inserts Grade High Speed / Light Cutting General Purpose Cutting Rough Cutting

S S

M M

S S

LNEX 080404 PNER-L 080408 PNER-L LNEX 080404 PNER-G TSX(F) 08000E 080408 PNER-G 080412 PNER-G 080416 PNER-G LNEX 130604 PNER-L 130608 PNER-L LNEX 130604 PNER-G 130608 PNER-G 130616 PNER-G TSX(M) 13000E 130624 PNER-G 130632 PNER-G LNEX 130608 PNER-H 130616 PNER-H 130624 PNER-H 130632 PNER-H

             

                

            

Radius LNEX 08000 type

RE 0,4 0,8 0,4 0,8 1,2 1,6 0,4 0,8 0,4 0,8 1,6 2,4 3,2 0,8 1,6 2,4 3,2

9,3

P P M M P P M M

8,6

LNEX 13000 type

4,4

12,6

Inserts Cat. No.

Coated Carbide P M

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Applicable Cutters

0,65 0,71 0,80

Identification Details

TRDR08IP

Application

Weight (kg)

Inserts are not included.

Insert Wrench

2,0

BFTX0308IP

Inserts are not included.

Applicable Cutters BFTX0306IP

90°

Body - TSX, Standard Pitch

Spare Parts Insert Screw

12 mm

Body - TSXF, Fine Pitch Cat. No.

Axial

Body - TSX, Standard Pitch Dimensions (mm) DMM LH LS 16 25 75 20 30 80 25 30 90 32 30 90 32 30 90

-15° -6°

Radial

Rake Angle

Shank Type

DMM

Axial

Shank Type

TSX(M) 13000 E Type

DMM

TSX(F) 08000 E Type

6,4

Recommended Cutting Conditions

 H18

H19

"Wave Mill" Series

WEZ Type

New

General Features Supports various machining operations Excellent machining quality Excellent sharpness with low resistance General-purpose grade applicable to any work material

l l l l

Type

Product Range Cat. No.

Shell

WEZ 11000RS

Ø14

Ø16

Ø18

Ø20

Ø22

Ø25

Diameter Range (mm) / No of Teeth Ø28 Ø30 Ø32 Ø35 Ø40 Ø50 4, 6

 G44

5,7

Ø63

Ø80 Ø100 Ø125 Ø160

6, 8

7, 10 9, 12

WEZ 11000R (Inch) WEZ 17000RS

7, 10 9, 12 3, 4

 G46

3, 5

4, 6

Shank

WEZ 17000R (Inch) WEZ 11000E

2*, 3*

2, 3*, 4*

2, 3, 4, 5*

WEZ 11000EL

2*, 3

2, 3

WEZ 17000E

2, 3*

3, 4

WEZ 17000EL

2*, 3

2, 4, 6 5, 7

4, 7

5, 8

4, 7

5, 8

6, 9, 8, 10 11 12 6, 9, 8, 10 11 12

3 3*, 5* 4*, 6*

2, 3, 4 3*, 5* 4*, 6*

Indexable Endmills

* Different shank diameters in stock

Suitable Applications

Optimised Body Design

Supports Ramping, Helical Milling, Plunge Cutting

Wide guide face for stable insert clamping.

Face milling

Shoulder milling

Side face milling

Groove milling

Hole expansion milling

Ramping

Helical milling

Plunge cutting

WEZ11 type

Work Material

L Type

G Type

H Type

F Type

P Type

S Type

Chipbreaker

AO_T11 Cutting edge geometry AO_T17 Cutting edge geometry Applications

H20

28°

28° Light cut, low rigidity machining

 = Euro stock m = Japan stock

20°

10°

28°

Cutting Edge Sharpness

Chipbreaker Lineup

S F,P

Cutting Edge Strength

"Wave Mill" Series

WEZ Type

Product Range Inserts Cat. No. AOMT AOMT AOET AOET AOET AOET AOET AOMT AOMT AOMT AOET AOET AOET AOET

11T3_ _ PEER-G 11T3_ _ PEER-H 11T3_ _ PEER-F 11T3_ _ PEER-P16 11T3_ _ PEER-P20 11T3_ _ PEER-P25 11T3_ _ PEFR-S 1705_ _ PEER-L 1705_ _ PEER-G 1705_ _ PEER-H 1705_ _ PEER-F 1705_ _ PEER-P25 1705_ _ PEER-P32 1705_ _ PEFR-S

R0,2 l

Main Grade: ACU2500 R0,8 l l l

R1,2 l l

R0,4 l l l

l l l l l

l l

R1,6 l l

Nose Radius (mm) R2,0 R2,4 l l

R3,0 l

R3,2 l

R4,0

R5,0

R6,4

l l

l l l

Lineup of Chipbreakers for Ground Inserts F Type Cutting edge specialized for sharpness and machining accuracy

Sharpness from ground finish enables burr control. Excellent squareness with all diameters.

Machine: Work Material Tool: Insert: Cutting Conditions:

Vertical Machining Centre BT50, X5CrNiS18 9 WEZ 11050 RS07 (Ø 50, 7 teeth) AOET11T308PEER-F (ACU2500) vc = 120 m/min, fz = 0,12 mm/t, ap = 1 mm, ae = 30 mm, dry

P Type Chipbreaker for wall surface squareness equivalent to solid endmills

WEZ Solid Endmills

0 0,06

8mm

3. Cut (8 mm) 0,04

0,02

Cutter Diameter (mm) => Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 -P25 AOET11T3_ _PEER-P_ _ -P16 -P20 – – AOET1705_ _PEER-P_ _

–

-P25

-P32

–

Deviation (mm)

P Type Chipbreaker Selection Cat. No.

16mm

2. Cut (8 mm)

Shoulder Height

Enables wall surface squareness equal to solid endmills through a blade shape optimised for each tool diameter.

Indexable Endmills

Premium item with cutting edge shape optimised for each cutter diameter while maintaining the F type chipbreaker's sharpness.

Shoulder Height (mm)

24mm

1. Cut (8 mm)

Machine: Work Material: Tool: Insert: Cutting Conditions:

-0,02

0mm 0mm

Cutting Width (mm)

ap ae

Vertical Machining Centre BT50, C50 WEZ 11020 E03 (Ø 20, 3 teeth) AOET11T308PEER-P20 (ACU2500) vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes, ae = 1 mm, dry

S Type Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance WEZ

Competitor A

Competitor B

Adhesion

Suppresses adhesion with rake face lapping. DLC coat inserts available for further improved adhesion resistance.

No Adhesion Machine: Work Material: Tool: Insert: Cutting Conditions:

Vertical Machining Centre BT50, AlSi12Cu WEZ 11020 E03 (Ø 20, 3 teeth) AOET11T308PEER-S (H20) vc = 350 m/min, fz = 0,1 mm/t, ap = 3 mm, ae = 10 mm, dry

H21

"Wave Mill" Series

WEZ Type

Recommended Cutting Conditions

10 mm

WEZ11 Type WEZ 11020 E03 AO_T11T3 type ap = 3 mm, ae = 10 mm, dry

Material

ISO

Unalloyed steel, „ , „ , „ , „ , Low alloyed steel,

<0, 15%C, annealed <0, 45%C, annealed <0, 45%C, tempered <0, 75%C, annealed <0, 75%C, tempered annealed

Grey cast iron Nodular cast iron

High tempered resist. alloys, Fe based, annealed „

, hardened

Aluminium alloy, Si < 12,6% „ , Si > 12,6% Copper alloy

Chipbreaker

Cutter: Insert: Cutting Data:

G G G G G G G G G G G G G G G G G G S S S

3 mm Min. - Optimum - Max.

Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 Feed Rate (mm/tooth)

DL2000

0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15

300–350–400 200–250–300 160–200–245 130–165–195 80–100–120 190–235–280 110–135–165 100–125–150 70–90–110 160–200–245 60–80–100

250–300–350 150–200–250 120–160–200 100–130–165 60–80–100 140–190–235 80–110–140 75–100–125 50–70–90 120–160–205 50–65–80

Cutting Speed vc (m/min)

230–280–330 130–180–230 105–145–185 85–115–150 50–70–90 120–170–215 70–100–125 65–90–115 45–65–85

250–300–350 170–220–270 150–180–210 100–130–160

140–170–190 90–110–140 125–150–170 80–100–125 150–180–200 100–120–150

35–45–60 70–90–110

25–35–50 50–70–90

500–750–100 170–200–250 300–330–350

WEZ17 Type

ISO

16 mm

WEZ 17032 E03 AO_T1705 type ap = 5 mm, ae = 16 mm, dry

Chipbreaker

Indexable Endmills

Cutter: Insert: Cutting Data:

Unalloyed steel, „ , „ , „ , „ , Low alloyed steel,

<0, 15%C, annealed <0, 45%C, annealed <0, 45%C, tempered <0, 75%C, annealed <0, 75%C, tempered annealed

Grey cast iron Nodular cast iron

High tempered resist. alloys, Fe based, annealed

„

Aluminium alloy, Si < 12,6% „ , Si > 12,6% Copper alloy

, hardened

G G G G G G G G G G G G G G G G G G S S S

5 mm Min. - Optimum - Max.

Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 Feed Rate (mm/tooth)

DL2000

0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,15–0,22 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,05–0,10–0,15

315–360–420 210–265–315 170–210–255 135–170–205 85–105–125 200–245–295 115–145–175 105–130–155 75–95–115 170–215–255 65–85–100

265–315–370 160–210–265 130–170–215 100–135–170 65–85–105 150–200–250 85–115–145 75–105–130 55–75–95 130–170–215 50–65–85

Cutting Speed vc (m/min)

240–295–345 135–190–240 110–155–195 90–125–155 55–75–95 130–180–225 75–105–135 65–90–120 50–70–85

265–315–370 180–230–285 160–190–220 105–140–170

145–175–195 100–115–145 130–155–175 85–105–130 160–190–210 105–125–160

35–45–60 75–95–115

25–35–50 50–75–95

500–750–100 170–200–250 300–330–350

H22

"Wave Mill" Series

WEZ Type

Ramping / Helical Milling Upper Limits Ramping

Flat Bottom Machining

Machining with Prepared Hole

Pitch

RPMX DC

DC Work Diameter

WEZ11 Type DC Ø (mm)

Max.Ramping Angle

Flat Bottom Machining

Machining with Prepared Hole

RPMX (°)

Max. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

13,2

25,3

8,4

23,1

5,9

19,0

1,9

10,5

29,3

7,6

27,0

5,6

21,7

1,5

8,1

33,3

6,7

30,9

5,0

25,2

1,4

6,5

37,3

6,0

34,9

4,6

29,1

1,3

5,3

41,3

5,4

38,8

4,3

32,9

1,3

4,1

47,3

4,8

44,8

3,9

38,9

1,3

3,4

53,3

4,4

50,7

3,6

44,9

1,3

3,0

57,3

4,2

54,7

3,5

48,8

1,3

2,7

61,3

4,0

58,7

3,3

52,8

1,2

2,3

67,3

3,8

64,6

3,1

58,8

1,2

1,8

77,3

3,4

74,6

2,9

68,8

1,2

97,3

3,0

94,6

2,6

88,8

1,1

0,8

123,3

2,8

120,5

2,5

114,7

1,1

DC Ø (mm)

Max.Ramping Angle

Flat Bottom Machining

Indexable Endmills

WEZ17 Type Machining with Prepared Hole

RPMX (°)

Max. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

Min. Machining Diam. (mm)

Max. Pitch (mm/rev)

10,8

47,3

13,0

41,0

8,3

33,1

1,8

8,1

53,3

11,1

46,9

7,5

39,0

1,8

7,0

57,3

10,2

50,9

7,0

43,0

1,8

6,1

61,3

9,5

54,9

6,7

47,0

1,7

5,1

67,3

8,7

60,8

6,2

53,0

1,7

4,0

77,3

7,7

70,8

5,7

63,0

1,7

2,5

97,3

6,5

90,7

5,0

83,0

1,6

1,8

123,3

5,6

116,7

4,5

109,0

1,6

* The table above shows values with nose radius 0,8 mm

Plunge Cutting - Upper Limit for Radial Width ae

Type

Max. ae (mm)

WEZ11

WEZ17

H23

"Wave Mill" Series

WEZ 11000 E

New

Rake Angle

-7° – -18° 6° – 15°

Body - WEZ (Shank Type)

Indexable Endmills

Dimensions (mm)

Stock

DMM

No. of Teeth

Weight (kg)

Fig.

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

14 16 16 18 20 20 20 20 22 25 25 25 25 25 28 30 32 32 32 32 32 35 40 40 40 50 50 63 80

16 16 12 16 20 16 20 16 20 25 25 20 25 20 25 25 32 32 32 32 25 32 32 32 32 32 32 32 32

25 25 25 25 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 40 30 30 30 30 30 30 30

55 75 75 75 80 80 80 80 80 85 85 85 85 85 85 90 90 90 90 90 90 90 120 120 120 120 120 120 120

80 100 100 100 110 110 110 110 110 120 120 120 120 120 120 130 130 130 130 130 130 130 150 150 150 150 150 150 150

1 2 2 2 2 2 3 3 3 2 3 3 4 4 4 4 2 3 4 5 5 5 2 4 6 5 7 8 10

0,10 0,13 0,07 0,13 0,23 0,15 0,22 0,14 0,23 0,40 0,40 0,26 0,39 0,26 0,41 0,46 0,74 0,73 0,73 0,72 0,46 0,75 0,96 0,94 0,93 1,04 1,04 1,24 1,52

1 1 2 2 1 2 1 2 1 1 1 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters WEZ 11014E01 2,0 11016E02(-12) BFTX0305IP 11018E02 11020E02(-16) 11020E03(-16) 11022E03 11025E02 11025E03(-20) 11025E04(-20) 11028E04 11030E04 11032E02 11032E03 1,5 BFTX0306IP 11032E04 11032E05(-25) 11035E05 11040E02 11040E04 11040E06 11050E05 11050E07 11063E08 11080E10

H24

90°

LS LF

Cat. No.

DMM

WEZ 11014E01 11016E02 11016E02-12 11018E02 11020E02 11020E02-16 11020E03 11020E03-16 11022E03 11025E02 11025E03 11025E03-20 11025E04 11025E04-20 11028E04 11030E04 11032E02 11032E03 11032E04 11032E05 11032E05-25 11035E05 11040E02 11040E04 11040E06 11050E05 11050E07 11063E08 11080E10

Fig. 2

DMM

Fig. 1

Radial Axial

l = Euro stock m = Japan stock

Inserts are sold separately.

WEZ

025

Cutter Series

Insert Size

Cutter Diameter

Round Shank

02 - 22 Number of Teeth

Shank Diameter

Recommended Cutting Conditions

 H22 TRDR08IP

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 11000 E Inserts Application

Coated Carbide

Carbide DLC Cermet

ACM300

l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – –

l l m m m m m m m m m m m m m

– – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – – – – – –

RE 7,5

ACM200

l l l l l l l l l l l l l

T2500A

ACK3000

l l l l l l l l l l l l l

DL2000

ACK2000

l l l l l l l l l l l l l

H20

ACP3000

l l l l l l l l l l l l l

12,8

3,6

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals *P16 is applicable to cutter diameters Ø 14 mm and Ø 16 mm. *P20 is applicable to cutter diameters Ø 18 mm, Ø 20 mm. *P25 is applicable to cutter diameters Ø 25 mm, Ø 28 mm.

Indexable Endmills

l l l l l l l l l l l l l

RE (mm)

20°

ACP2000

Cat. No.

ACU2500

High Speed / Light Cut General Purpose Roughing

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

Modify this edge. Reworking guidelines Nose radius = 3,0 mm: C = 1 mm (AOMT11T330PEER) Nose radius = 3,2 mm: C = 1 mm (AOMT11T332PEER) Standard: R = 1 mm

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

C: Chamfer R: Radius

Wrench

Insert

Body

Gap

H25

"Wave Mill" Series

WEZ 11000 EL

New

Radial Axial

Rake Angle

90°

DMM

Fig. 2

DMM

Fig. 1

-7° – -18° 6° – 15°

LS LH

Body - WEZ (Long Type)

Dimensions (mm)

Cat. No.

Stock

DMM

No. of Teeth

Weight (kg)

Fig.

WEZ 11014EL01 11016EL02 11016EL02-14 11018EL02 11020EL02 11020EL02-18 11022EL02 11025EL02 11025EL02-22 11025EL03 11028EL02 11030EL02 11032EL02 11032EL02-30 11032EL03 11035EL02 11035EL03 11040EL02 11050EL03

l l l l l l l l l l l l l l l l l l l

14 16 16 18 20 20 22 25 25 25 28 30 32 32 32 35 35 40 50

16 16 14 16 20 18 20 25 22 25 25 25 32 30 32 32 32 32 32

25 25 25 25 40 25 30 50 30 50 30 30 60 30 60 30 30 30 30

95 120 120 120 110 125 120 120 140 120 140 140 110 140 110 140 140 140 140

120 145 145 145 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170

1 2 2 2 2 2 2 2 2 3 2 2 2 2 3 2 3 2 3

0,16 0,19 0,15 0,20 0,31 0,26 0,32 0,57 0,46 0,57 0,60 0,62 0,97 0,88 0,96 1,02 1,00 1,08 1,19

1 1 2 2 1 2 2 1 2 1 2 2 1 2 1 2 2 2 2

Indexable Endmills

Inserts are sold separately.

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters 2,0 WEZ 11014EL01 11016EL02(-14) BFTX0305IP 11018EL02 11020EL02(-18) 11022EL02 11025EL02(-22) 11025EL03 11028EL02 1,5 11030EL02 BFTX0306IP 11032EL02(-30) 11032EL03 11035EL02 11035EL03 11040EL02 11050EL03

H26

l = Euro stock m = Japan stock

WEZ

025

Cutter Series

Insert Size

Cutter Diameter

E Round Shank

L Long Type

02 - 22 Number of Teeth

Shank Diameter

Recommended Cutting Conditions

 H22 TRDR08IP

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 11000 E Inserts Application

Coated Carbide

Carbide DLC Cermet

ACM300

l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – –

l l m m m m m m m m m m m m m

– – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – – – – – –

RE 7,5

ACM200

l l l l l l l l l l l l l

T2500A

ACK3000

l l l l l l l l l l l l l

DL2000

ACK2000

l l l l l l l l l l l l l

H20

ACP3000

l l l l l l l l l l l l l

12,8

3,6

Indexable Endmills

l l l l l l l l l l l l l

RE (mm)

20°

ACP2000

Cat. No.

ACU2500

High Speed / Light Cut General Purpose Roughing

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

Modify this edge. Reworking guidelines Nose radius = 3,0 mm: C = 1 mm (AOMT11T330PEER) Nose radius = 3,2 mm: C = 1 mm (AOMT11T332PEER) Standard: R = 1 mm

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

C: Chamfer R: Radius

Wrench

Insert

Body

Gap

H27

"Wave Mill" Series

WEZ 17000 E

New

Radial Axial

Rake Angle

90°

DMM

LS LF

Body - WEZ (Shank Type) Cat. No.

WEZ 17025E02 17025E02-20 17028E02 17030E03 17032E02 17032E03 17032E03-25 17035E03 17040E03 17040E04 17050E03 17050E03-42 17050E05 17050E05-42 17063E04 17063E04-42 17063E06 17063E06-42 17080E07

Fig. 2

DMM

Fig. 1

-6° – -12° 6° – 15°

Dimensions (mm)

Stock

DMM

No. of Teeth

Weight (kg)

Fig.

l l l l l l l l l l l l l l l l l l l

25 25 28 30 32 32 32 35 40 40 50 50 50 50 63 63 63 63 63

25 20 25 25 32 32 25 32 32 32 32 42 32 42 32 42 32 42 32

35 35 35 40 40 40 40 40 30 30 30 30 30 30 30 30 30 30 30

85 85 85 90 90 90 90 90 105 105 105 105 105 105 105 105 105 105 105

120 120 120 130 130 130 130 130 135 135 135 135 135 135 135 135 135 135 135

2 2 2 3 2 3 3 3 3 4 3 3 5 5 4 4 6 6 7

0,38 0,25 0,40 0,43 0,71 0,69 0,44 0,72 0,81 0,79 0,93 1,41 0,89 1,37 1,10 1,58 1,08 1,56 1,39

1 2 2 2 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2

Indexable Endmills

Inserts are sold separately.

Spare Parts

Identification Details Insert Screw

Wrench

Applicable Cutters WEZ 17025E02(-20) 17028E02 BFTX0407IP 17030E03 17032E02 17032E03(-25) 17035E03 17040E03 3,0 17040E04 BFTX0409IP 17050E03(-42) 17050E05(-42) 17063E04(-42) 17063E06(-42) 17080E07

H28

l = Euro stock m = Japan stock

WEZ

032

Cutter Series

Insert Size

Cutter Diameter

Round Shank

02 - 30 Number of Teeth

Shank Diameter

Recommended Cutting Conditions

 H22 TRDR15IP

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 17000 E Inserts Coated Carbide

ACM300

l l l l l l l l l l l l l l l l l l l l l

l m

l l m m m m m m m m

– – – –

– – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 4,0 5,0 6,4 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – –

19,5

5,5

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals

Indexable Endmills

l l l l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

10,5

ACM200

– – – – –

T2500A

ACK3000

l l l l l l l l l l l l l l l l l l l l l

DL2000

ACK2000

– – – – –

H20

ACP3000

l l l l l l l l l l l l l l l l l l l

RE (mm)

20°

ACP2000

Cat. No.

Carbide DLC Cermet

ACU2500

Application High Speed / Light Cut General Purpose Roughing

*P25 is applicable to cutter diameters Ø 25 mm and Ø 28 mm. *P32 is applicable to cutter diameters Ø 30 mm, Ø 32 mm and Ø 35 mm.

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between he surfaces.

Wrench

C: Chamfer R: Radius

Insert

Body

Gap

H29

"Wave Mill" Series

WEZ 17000 EL

New

Radial Axial

Rake Angle

90°

DMM

Fig. 2

DMM

Fig. 1

-6° – -12° 6° – 15°

LS LF

Body - WEZ (Long Type)

Dimensions (mm)

Cat. No.

Stock

DMM

No. of Teeth

Weight (kg)

Fig.

WEZ 17025EL02 17028EL02 17030EL02 17032EL02 17032EL02-30 17032EL03 17035EL02 17040EL02 17040EL03 17040EL04 17050EL03 17050EL03-42 17050EL05 17050EL05-42 17063EL04 17063EL04-42 17063EL06 17063EL06-42

l l l l l l l l l l l l l l l l l l

25 28 30 32 32 32 35 40 40 40 50 50 50 50 63 63 63 63

25 25 25 32 30 32 32 32 32 32 32 42 32 42 32 42 32 42

50 50 50 60 50 60 50 50 50 50 50 50 50 50 50 50 50 50

120 120 120 110 120 110 120 120 120 120 120 120 120 120 120 120 120 120

170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170

2 2 2 2 2 3 2 2 3 4 3 3 5 5 4 4 6 6

0,55 0,57 0,59 0,94 0,85 0,92 0,98 1,09 1,08 1,05 1,29 1,83 1,25 1,79 1,61 2,16 1,58 2,13

1 2 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2

Indexable Endmills

Inserts are sold separately.

Spare Parts

Identification Details

Insert Screw

Wrench

Applicable Cutters WEZ 17025EL02 17028EL02 BFTX0407IP 17030EL02 17032EL02(-30) 17032EL03 17035EL02 17040EL02 3,0 17040EL03 BFTX0409IP 17040EL04 17050EL03(-42) 17050EL05(-42) 17063EL04(-42) 17063EL06(-42)

H30

l = Euro stock m = Japan stock

WEZ

025

Cutter Series

Insert Size

Cutter Diameter

E Round Shank

L Long Type

02 - 22 Number of Teeth

Shank Diameter

Recommended Cutting Conditions

 H22 TRDR15IP

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEZ 17000 EL Inserts Coated Carbide

ACM300

l l l l l l l l l l l l l l l l l l l l l

l m

l l m m m m m m m m

– – – –

– – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – –

q = Available from April 2020

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

l l l l l l l l l l l l l l l l l

l l

0,2 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,0 3,2 4,0 5,0 6,4 0,4 0,8 1,2 1,6 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2 0,2 0,4 0,8 1,2

– – – – – – – – – – – – – – – – – – – –

19,5

5,5

L: Low cutting force G: General purpose H: Strong edge F: Finishing P: High-precision machining S: Non ferrous metals

Indexable Endmills

l l l l l l l l l l l l l l l l

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

10,5

ACM200

– – – – –

T2500A

ACK3000

l l l l l l l l l l l l l l l l l l l l l

DL2000

ACK2000

– – – – –

H20

ACP3000

l l l l l l l l l l l l l l l l l l l

RE (mm)

20°

ACP2000

Cat. No.

Carbide DLC Cermet

ACU2500

Application High Speed / Light Cut General Purpose Roughing

*P25 is applicable to cutter diameters Ø 25 mm and Ø 28 mm. *P32 is applicable to cutter diameters Ø 30 mm, Ø 32 mm and Ø 35 mm.

– = Not available

Precautions for Mounting (1) Clean the mounting seat and contact parts.

*When mounting inserts with nose radius of ≥ 3,0 mm, modification of the body is required.

Gap

(2) Apply screw lubrication to the screw thread as well as the screw head face to prevent seizure.

(3) While pressing the insert solidly against the seat surface, tighten at the screws with the included wrench. (4) After tightening, check that there are no gaps between the surfaces.

Wrench

C: Chamfer R: Radius

Insert

Body

Gap

H31

"Wave Mill" Series

For the Smooth and Reliable Cutting Action

WEX Type

Ramping (Slant Milling)

General Features

Tool Diam. Max. Ramping Angle ØD Type 1000 Type 2000 Type 3000

Wide Application Range

10 12 14 16 18 20 25 32 40 50 63 80 100

2°30' 1°45' 1°25' 1°00 0°45' 0°30' 0°30' 0°25‘ 0°20‘ 0°15‘ 0°10‘

1°40‘ 1°20‘ 1°10‘ 1°00‘ 0°45‘ 0°35' 0°25‘ 0°20' 0°15‘

1°30‘ 1°00‘ 0°45‘ 0°30‘ 0°20' 0°15' −

Maximum ramping angle (a max. max.) depends on cutter diameter.

Wide Variety of Inserts

Precision insert with strong cutting edge and low cutting force

6 types of chipbreaker design (L, G, H, E, EH and S) 9 milling grades for a wide range of work materials and applications. - ACP100, ACP200, ACP300 (steel milling grades) - ACK200, ACK300 (cast iron milling grades) - ACM200, ACM300 (stainless steel, exotic alloy milling grades) - DL1000, H1 (aluminium milling grades)

Wave shaped cutting edge design lowers cutting resistance yet improves cutting edge strength. Achieving high quality finish with high precision cutting edge. Smooth cutting even for deep grooves and low rigidity machines. High rake wave cutting edge Large angle Thick

Wide

High precision curved cutting edge

Screw hole size increased

High Durable Body

Indexable Endmills

Internal Coolant Holes

Improved chip evacuation with air or coolant supply.

Special surface treatment improves corrosion resistance as well as scratch resistance. Increased screw size improves clamping force and durability.

Product Range

Modular

Shell

Shank

Type

H32

Cat. No.

Series

Diameter Range (mm) Ø 10 Ø 20

Ø 40

Image

Ø 60

WEX 1000E

Short Type

WEX 1000EL

Long Type

WEX 2000E

Short Type

WEX 2000EL

Long Type

WEX 2000EW

Weldon Shank Short Type

WEX 3000E

Short Type

WEX 3000EL

Long Type

WEX 3000EW

Weldon Shank Short Type

WEX 1000F

Shell Type

WEX 2000F

Shell Type

WEX 3000F

Shell Type

WEX 2000M

ModularType

WEX 3000M

Modular Type

25 20

63 40 20 63 40 WEX3000

32 32

WEX1000

40 25

WEX2000



G48

"Wave Mill" Series

Inserts for WEX Type WEX1000 Type Expansion - Efficient machining via high number of inserts - Precise insert change tolerance provides high surface roughness qualitiy - High shoulder accuracy due to optimized cutting edge - Stable cutting conditions when utilising low rigidity machines - Economic advantages using small AXMT06 inserts WEX3000

Application Range

WEX2000

WEX1000

Chipbreaker Selection

Depth of cut (mm)

Edge Sharpness

Good

Shoulder Milling

Cutting Edge Strength

High

Feed rate per tooth (mm/t)

Characteristics Work Material L

Steel, Cast Iron G

Stainless Steel, Exotic Alloy E EH

General Purpose

Strong Edged

Aluminium S

Chipbreaker

Application

Light cut, low rigidity milling and reduced burrs

General Purpose

Strong Edged

25°

15°

28°

20°

17°

27°

20°

5°

14°

8°

30°

Main chipbreaker Roughing, general purpose heavy interrupted and to interrupted milling hardened steel milling

Light cutting to general purpose

Heavy interrupted machining

Grade Selection

CVD ISO

Grade Finishing to Light Cutting

Medium Cut

Rough to Heavy Cutting

Coated Carbide

Rough to Heavy Cutting

PVD

Coated Carbide

Medium Cut

Aluminium, non-ferrous metal

Carbide

Coated Carbide

Grade Finishing to Light Cutting

Coated Carbide

ISO

High Rake

Indexable Endmills

Low Cutting Force Features Chipbreaker Profile 25° for 1000 Series Insert Chipbreaker Profile for 2000 Series Insert Chipbreaker Profile 25° for 3000 Series Insert

H33

"Wave Mill" Series

WEX 1000 E Type WEX 1000 E/EL

Shank Type

Rake Radial 8°–15° Angle Axial 16°–24°

5 mm

90°

Body (Short Type „E“) Stock

Cat. No. WEX 1010 E 1012 E 1014 E 1016 E 1018 E WEX 1020 E 1025 E

DC 10 12 14 16 18 20 25

l l l l l l l

No. of Dimensions (mm) DMM LH LS LF Teeth 10 17 33 50 2 12 20 60 80 3 16 22 59 80 3 16 20 72 90 4 20 20 80 100 4 20 22 78 100 5 20 25 90 115 7

Weight (kg) 0,03 0,06 0,10 0,12 0,21 0,22 0,27

Body (Long Type „EL“) Cat. No.

Stock

WEX 1010 EL 1012 EL 1014 EL 1016 EL 1016 EL15 1018 EL WEX 1020 EL 1020 EL19

DC 10 12 14 16 16 18 20 20

l l l l l l l l

Dimensions (mm) DMM LH LS 8 17 83 10 20 100 12 20 125 14 20 140 15 20 140 16 20 160 18 25 175 19 25 175

No. of Weight LF Teeth (kg) 100 2 0,03 120 2 0,06 145 3 0,11 160 3 0,17 160 3 0,19 180 3 0,25 200 4 0,36 200 4 0,38

Inserts are not included.

Inserts for WEX1000 Type 15°

Coated Carbide K

Carbide DLC K

AXMT 060204 PDER-L 060208 PDER-L 060212 PDER-L AXMT 060204 PDER-G 060208 PDER-G 060212 PDER-G AXMT 060204 PDER-H 060208 PDER-H 060212 PDER-H AXMT 060202 PDFR-S

m m m m m m m m m –

 m m   

L G H

m m

    

 

m –

- Low cutting force - General type - Strong cutting edge

m – S

m m m m m m m m –

N N

Cat. No.

m m

ACM300

ACM200

ACK200

ACP200

ACP300

m m m m m

m m m

m m

m –

   m   m    

DL1000

ACK300

Application High Speed / Light cut General Purpose Roughing

2,52

Radius

7,20

ACP100

Indexable Endmills

4,10

– – – – – – – – – m

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,2

- For aluminium alloy

Identification Details WEX Cutter Series

1 1000 Series

016

Cutter Diameter

Shank Type

15 Shank Diameter

Spare Parts Screw

Wrench Applicable Endmill

0,5 BFTX 01804 IP

H34

TRX 06 IP

 = Euro stock m = Japan stock

WEX 1000 q = Delivery p=

on request To be replaced by new item

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEX 2000 E Type

WEX 2000 M Type

WEX 2000 E/EL

Shank Type

WEX 2000 M

Rake Radial 8°–15° Angle Axial 16°–24°

10 mm

Modular Type

90°

Stock

Cat. No. WEX 2014 E 2016 E 2018 E WEX 2020 E 2022 E WEX 2025 E 2028 E 2030 E WEX 2032 E 2040 E WEX 2050 E 2063 E

l l l l l l q

l l

m m m

DC 14 16 18 20 22 25 28 30 32 40 50 63

10mm

90°

Head

Dimensions (mm) DMM LH LS 16 25 55 16 25 75 16 25 75 20 30 80 20 30 80 25 35 85 25 35 85 25 35 85 32 40 90 32 30 120 32 30 120 32 30 120

LF 80 100 100 110 110 120 120 120 130 150 150 150

No. of Teeth 1 2 2 3 3 4 4 4 5 6 7 8

Weight (kg) 0,10 0,13 0,14 0,22 0,23 0,38 0,39 0,40 0,70 0,91 1,02 1,22

Cat. No.

Stock

Body (Short Type „E“)

Rake Radial 10°–18° Angle Axial 14°–25°

WEX 2016M08Z2 2018M08Z2 WEX 2020M10Z3 2022M10Z3 WEX 2025M12Z4 2028M12Z4 WEX 2030M16Z4 2032M16Z5 2040M16Z6

l q

l q q

l q

DC 16 18 20 22 25 28 30 32 40

Dimensions (mm) DCONCRKS OAL LF LS2 LS 8,5 M8 42 25 5 17 8,5 M8 42 25 5 17 10,5 M10 49 30 5 19 10,5 M10 49 30 5 19 12,5 M12 56 35 5 21 12,5 M12 56 35 5 21 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23

L11 8 8 8 8 10 10 10 10 10

No. of

H Teeth 13 2 13 2 15 3 15 3 19 4 19 4 24 4 24 5 24 6

Inserts are not included.

Inserts for WEX2000 Type

Body (Long Type „EL“)

l l q q

Dimensions (mm) DMM LH LS 15 25 120 19 40 110 24 50 120 24 50 120 30 60 120

No. of Weight LF Teeth (kg) 145 2 0,17 150 2 0,30 170 2 0,53 170 3 0,50 180 2 0,95

Body (Weldon Shank Short Type „EW“) Cat. No. WEX 2016 EW 2020 EW

Inserts are not included.

Stock DC l 16 l 20

Dimensions (mm) No. of DMM LH LS LF Teeth 16 25 75 100 2 20 30 80 110 3

Weight (kg) 0,12 0,21

Identification Details WEX Cutter Series

2 2000 Series

016

Cutter Diameter

Shank Type

Screw

     

    

G H E EH S

     m 

p p

– – –

ACM200

Cat. No.

ACK300

    – – –

K M M

N N

S S

Radius

   

– – – – – – – – – –

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,8 0,2 0,4 0,8

– – –

     

– Unable to produce

- General type - Strong cutting edge - For stainless steel / exotic alloy - Strong edge for stainless steel / exotic alloy - For aluminium alloy

Identification Details WEX

Cutter Series

2000 Series

016

M08

Cutter Diameter

Mounting Screw Size

Z2 No. of Teeth

 H5 Spare Parts

Wrench

Screw

Wrench

Applicable Endmill

2,0 BFTX 0305 IP BFTX 0306 IP

Shank Diameter

Spare Parts

Carbide DLC S

DL1000

WEX 2016 EL15 2020 EL19 2025 EL24 2025 EL24Z3 2032 EL30Z4

DC 16 20 25 25 32

Stock

ACM300

Cat. No.

Coated Carbide P

ACK200

Body (Long Type „E“ + Small Shank)

Application High Speed / Light cut General Purpose Roughing

ACP300

No. of Weight LF Teeth (kg) 120 1 0,14 145 2 0,19 145 2 0,19 150 2 0,32 150 2 0,33 170 2 0,55 170 2 0,59 170 2 0,60 180 2 0,99 180 2 1,12

ACP200

WEX 2014 EL 2016 EL 2018 EL WEX 2020 EL 2022 EL WEX 2025 EL 2028 EL 2030 EL WEX 2032 EL 2040 EL

Dimensions (mm) DMM LH LS 16 25 95 16 25 120 16 25 120 20 40 110 20 30 120 25 50 120 25 30 140 25 30 140 32 60 120 32 30 150

Indexable Endmills

Stock DC l 14 l 16 q 18 l 20 q 22 l 25 m 28 m 30 m 32 q 40

ACP100

Cat. No.

TRDR 08 IP

WEX 2014 – WEX 2018 WEX 2020 – WEX 2063

Applicable Endmill BFTX 0305 IP BFTX 0306 IP BFTX 0407 IP BFTX 0409 IP

TRDR 08 IP TRDR 15 IP

2,0 2,0 3,0 3,0

WEX 2016M, WEX 2018M WEX 2020M – WEX 2040M WEX 3025M – WEX 3030M WEX 3032M – WEX 3040M

H35

"Wave Mill" Series

WEX 3000 E Type

WEX 3000 M Type

WEX 3000 E/EL Rake Radial 8°–15° Angle Axial 16°–24°

No. of Teeth 2 2 3 3 3 4 5 6

Weight (kg) 0,37 0,39 0,42 0,67 0,69 1,01 1,23 1,58

Dimensions (mm) No. of Stock DC DMM LH LS LF Teeth q 25 20 35 85 120 2 q 32 25 40 90 130 3

Weight (kg) 0,25 0,43

Cat. No. WEX 3025M12Z2 3028M12Z2 WEX 3030M16Z3 3032M16Z3 3035M16Z3 3040M16Z4

Body (Weldon Shank Short Type „EW“) Cat. No. WEX 3025 EW 3032 EW

Inserts are not included.

* ATTENTION:

Stock DC  25  32

Dimensions (mm) No. of DMM LH LS LF Teeth 25 35 85 120 2 32 40 90 130 3

Weight (kg) 0,36 0,65

If nose radius of inserts is 2,0 mm or more please modify cutter body as indicated. Standard Chamfer is 0,5 mm by 45 degrees

Increase Chamfer to 1 mm x 45 degrees when using 2,0 mm radius inserts AXMT 170520PEER Increase chamfer to 1,5 mm x 45 degrees when using 3,0 mm radius inserts AXMT 170530 PEER

Cat. No. AXMT 170508 PEER-L AXMT 170504 PEER-G 170508 PEER-G 170512 PEER-G 170516 PEER-G 170520 PEER-G* 170530 PEER-G* AXMT 170508 PEER-H 170512 PEER-H AXMT 170504 PEER-E 170508 PEER-E 170512 PEER-E 170516 PEER-E 170520 PEER-E* 170530 PEER-E* AXMT 170508 PEER-EH AXET 170502 PEFR-S 170504 PEFR-S 170508 PEFR-S L G H E EH S

Wrench 3,0

BFTX 0407 IP BFTX 0409 IP

H36

TRDR 15 IP

 = Euro stock m = Japan stock

Applicable Endmill WEX 3025 – WEX 3030 WEX 3032 – WEX 3063 q = Delivery p=

  m    m  m  m      l l

        l

   

        

– – –

 

m m

– – –

on request To be replaced by new item

– – –

N N

S S

      m  m     

- Low cutting force - General type - Strong cutting edge - For stainless steel / exotic alloy - Strong edge for stainless steel / exotic alloy - For aluminium alloy

Spare Parts Screw

Carbide DLC

– – –

DL1000

Weight (kg) 0,54 0,56 0,60 0,95 0,98 1,38

Coated Carbide P

ACM300

LF 170 170 180 180 180 220

No. of Teeth 2 2 2 2 2 2

Application High Speed / Light cut General Purpose Roughing

ACM200

Stock DC  25 q 28 q 30  32 q 35  40

No. of

H Teeth 19 2 19 2 24 3 24 3 24 3 24 4

Radius

Indexable Endmills

Cat. No. WEX 3025 EL 3028 EL 3030 EL WEX 3032 EL 3035 EL 3040 EL

q q

L11 10 10 10 10 10 10

90°

Inserts for WEX3000 Type

Body (Long Type „EL“) Dimensions (mm) DMM LH LS 25 50 120 25 50 120 25 60 120 32 60 120 32 60 120 32 80 140

ACK300

Cat. No.

q q

Dimensions (mm) DCONCRKS OAL LF LS2 LS 12,5 M12 56 35 5 21 12,5 M12 56 35 5 21 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23 17,0 M16 63 40 5 23

14 mm

Inserts are not included.

Body (Short Type „E“ + Small Shank) WEX 3025 E20 3032 E25

DC 25 28 30 32 35 40

ACK200

WEX 3025 E 3028 E 3030 E WEX 3032 E 3035 E 3040 E 3050 E 3063 E

LF 120 120 130 130 130 170 170 170

Head

ACP300

Stock DC l 25 q 28 q 30 l 32 q 35 l 40 q 50 q 63

Rake Radial 8°–15° Angle Axial 16°–24°

ACP200

Cat. No.

Dimensions (mm) DMM LH LS 25 35 85 25 35 85 25 40 90 32 40 90 32 40 90 32 50 120 32 50 120 32 50 120

Modular Type

90°

ACP100

Body (Short Type „E“)

14 mm

Stock

Shank Type

WEX 3000 M

– – – – – – – – – – – – – – – –

0,8 0,4 0,8 1,2 1,6 2,0 3,0 0,8 1,2 0,4 0,8 1,2 1,6 2,0 3,0 0,8 0,2 0,4 0,8

     

– Unable to produce

Cutter body modification is required

Identification Details WEX

025

M12

Cutter Series

3000 Series

Cutter Diameter

Mounting Screw Size

Z2 No. of Teeth

 H5 Recommended Tightening Torque (N·m)

"Wave Mill" Series

WEX Type Recommended Cutting Conditions

1,0 mm

4 mm

WEX1000 Series Cutter: WEX1012E

Insert: AXMT060208PDER -

ISO

M K S

Material

Unalloyed steel, <0, 15%C, annealed „ , <0, 45%C, annealed „ , <0, 45%C, tempered „ , <0, 75%C, annealed „ , <0, 75%C, tempered Low alloyed steel, annealed „ , tempered „ , tempered „ , tempered High alloyed and tool steel, annealed „ , tempered Stainless steel, ferritic/martensitic, annealed Martensitic, tempered Austenitic, plunged Grey cast iron Nodular cast iron High tempered resist. alloys, Fe based, annealed

125 190 250 270 300 180 275 300 350 200 325 200 240 180

Chipbreaker

Cutting Data: ap = 4 mm, ae = 1 mm, dry

G G G G G G G G G G G E E E G G E

Coated Carbide

ACP100

ACP200

ACP300

ACK200

ACK300

ACM200

ACM300

„Diamond like Carbon“ Coated Carbide

Feed Rate (mm/tooth) 0,08 0,12 0,16 0,08 0,12 0,16 0,08 0,12 0,16 0,10 0,15 0,20 0,10 0,15 0,20 0,08 0,10 0,12 0,08 0,10 0,12 Cutting Speed vc (m/min) 280 240 220 240 220 200 220 200 180 200 180 160 180 160 140 180 160 140 180 120 140 160 140 120 150 130 110 160 140 120 150 130 110 130 110 110 100 80 70 90 70 60 70 60 50 200 180 160 180 160 150 160 150 130 130 110 90 120 100 90 100 90 80 120 100 80 100 90 80 90 80 60 90 80 60 80 70 60 70 60 40 180 170 160 170 160 130 150 140 120 100 80 60 80 60 50 60 50 30 175 150 120 140 130 110 140 120 100 120 100 90 180 160 140 160 140 130 240 220 200 220 200 180 160 140 120 140 120 100 50 35 45 25

12,5 mm

WEX2000 Series

3 mm

Insert: AXMT123508PEER -

ISO

M K S N

Material

125 190 250 270 300 180 275 300 350 200 325 200 240 180

Chipbreaker

Cutting Data: ap = 3 mm, ae = 12,5 mm, dry

G G G G G G G G G G G E EH E G G 300 E 330 E S S S

ACP100

ACP200

ACP300

Coated Carbide

ACK200

ACK300

ACM200

ACM300

„Diamond like Carbon“ Coated Carbide

DL1000

Feed Rate (mm/tooth) 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,05 0,15 0,22 Cutting Speed vc (m/min) 380 350 330 350 330 315 330 315 295 285 255 235 255 235 220 235 220 220 235 210 190 210 190 170 190 170 150 190 162 143 171 152 133 152 133 115 145 115 95 115 95 75 95 75 55 265 235 220 235 220 200 220 200 180 170 145 125 150 130 115 130 115 95 150 125 105 135 115 95 115 95 75 125 95 75 105 85 65 85 65 45 235 210 190 210 190 170 190 170 150 125 95 75 95 75 55 75 55 35 175 155 125 155 140 110 160 140 110 145 125 100 190 170 140 170 150 125 285 255 235 255 235 220 190 160 140 160 140 125 50 40 45 35 35 25 30 20 1000 750 500 250 200 170 350 330 300

Indexable Endmills

Cutter: WEX2025E

H37

"Wave Mill" Series

WEX Type

Recommended Cutting Conditions 16 mm

WEX3000 Series Cutter: WEX30325E

5 mm

Insert: AXMT170508PEER -

Material

125 190 250 270 300 180 275 300 350 200 325 200 240 180

ISO

M K S N

Chipbreaker

Cutting Data: ap = 5 mm, ae = 16 mm, dry

G G G G G G G G G G G E EH E G G 300 E 330 E S S S

Coated Carbide

ACP100

ACP200

ACP300

ACK200

ACK300

ACM200

ACM300

„Diamond like Carbon“ Coated Carbide

DL1000

Feed Rate (mm/tooth) 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,05 0,15 0,25 Cutting Speed vc (m/min) 400 370 350 370 350 330 350 330 310 300 270 250 270 250 230 250 230 210 250 220 200 220 200 180 200 180 160 200 170 150 180 160 140 160 140 120 150 120 100 120 100 80 100 80 60 280 250 230 250 230 210 230 210 190 180 150 130 160 140 120 140 120 100 160 130 110 140 120 100 120 100 80 130 100 80 110 90 70 90 70 50 250 220 200 220 200 180 200 180 160 130 100 80 100 80 60 80 60 40 185 165 135 165 150 120 170 150 120 150 135 110 200 180 150 180 160 135 300 270 250 270 250 230 200 170 150 170 150 130 50 30 45 25 50 30 45 25 1000 750 500 250 200 170 350 330 300

Indexable Endmills

Recommended Values for Helical Milling and Ramping Helical Boring

Recommended Values for Helical and Plunging

≤ Min. Diameter ø

Center uncut portion cannot be removed by traverse cutting with the same cutter.

≥ Max. Diameter ø

Center uncut portion can be removed by traverse cutting with the same cutter.

Plunging

RMPX

Use at ≤ RMPX

Cutter External Diameter DC

10 12 14 16 18 20 22 25 28 30 32 35 40 50 63 80 100 125

WEX1000 (AXMT06...) Plunging Helical Work Diameter Max. RamMin. Max. ping Angle 16,0 18,0 2°30' 20,0 22,0 1°45' 24,0 26,0 1°25' 28,0 30,0 1°00' 32,0 34,0 0°45' 36,0 38,0 0°30'

WEX2000 (AX T12...) Helical Plunging Work Diameter Max. RamMin. Max. ping Angle

46,0

48,0

0°30'

60,0

62,0

0°25'

25,0 29,0 33,0 37,0 41,0 47,0 53,0 57,0 61,0

76,0 96,0 122,0

78,0 98,0 124,0

0°20' 0°15' 0°10'

77,0 97,0 123,0

27,0 31,0 35,0 39,0 43,0 49,0 55,0 59,0 63,0

1°40' 1°20' 1°10' 1°00' 0°50' 0°45' 0°45' 0°40' 0°35'

79,0 99,0 125,0

0°25' 0°20' 0°15'

WEX3000 (AX T17...) Helical Plunging Work Diameter Max. RamMin. Max. ping Angle

44,5 50,5 54,5 58,5 64,5 74,5 94,5 120,5 154,5

48,0 54,0 58,0 62,0 68,0 78,0 98,0 124,0 158,0

1°30' 1°10' 1°10' 1°00' 0°50' 0°45' 0°30' 0°20' 0°15'

The above recommended values are for a nose radius of 0,8 mm.

H38

For the Smooth and Reliable Cutting Action of Aluminium

"Wave Mill" Series

WAX Type

Overview

Based on our proven Wavemill design this new range of WAX cutters is capable of rough and finishing Aluminium Alloys and other Non Ferrous Metals. It is ideal for high productivity Aluminium machining to exacting tolerances in the Aircraft, Electronics, and Automotive industries. The award winning Auroracoat DLC (diamond like carbon) inserts resist chip adhesion and substantially increase both tool life and productivity when dry machining Aluminium helping customers boost compliance with ISO14001 accreditation standards

Advantages

l l l l l l

High Productivity Dry machining capability with MQL system DLC (diamond like carbon) inserts True 90 degree shoulder milling Chip adhesion resistance Wide range of nose radius

Ramping (Slant Milling)

Maximum ramping angle (a max. max.) depends on cutter diameter. Minimum milling length (L min) is the ramping distance required to reach the maximum cutting depth (ap max) at the maximum ramping angle of that cutter. Minimum milling length (L) for any depth can be calculated by the equation below: L

ap tan RMPX

WAX3000 E/EL Type

(mm) Cutter Diameter Ramping Angle Depth- of Cut Milling Distance DC RMPX max. L min ap max. 20 8° 10 72 25 17° 10 33 32 12° 10 47 40 9° 10 64

(mm)

WAX3000 RS Type

(mm)

RMPX

Helical Milling

50 60 80 100 125

7° 5° 3° 3° 2°

10 10 10 10 10

82 115 191 191 287

Helical Milling Diameter

øD

Cutter Diameter DC 20 25 32 40 50 63 80 100 125

Indexable Endmills

Cutter Diameter Ramping Angle Depth- of Cut Milling Distance DC RMPX max. ap max. L min

(mm)

Milling Diameter øD Min. Max. 22 33 29 43 43 57 59 73 79 93 105 119 139 153 179 193 229 243

Maximum Allowable Spindle Speed Cutter Diameter DC 20 25 32 40 50 63 80 100 125

Spindle Revolution n (min-1) 14.000 29.000 25.000 23.000 20.000 18.000 16.000 14.000 13.000

Cutting Speed vc (m/min) 880 2.200 2.500 2.900 3.100 3.500 4.000 4.400 5.100

Recommended Cutting Conditions Work Material

Aluminum Alloy

Cutting Speed

600–1.200 m/min

Feed Rate

0,05–0,25 mm/tooth

H39

"Wave Mill" Series

WAX 3000 E/EL Type 16–18mm 90°

6° 19–25°

Axial rake angle Radial rake angle

(Endmill) Short Type ”E” Long Type ”EL”

Body

(For inserts with nose radius ≤ 3,2 mm) Stock

Cat. No. WAX 3020 E -3.2 WAX 3025 E -3.2 3025 EL-3.2 WAX 3032 E -3.2 3032 EL-3.2 WAX 3040 E -3.2 3040 EL-3.2

l l l l l l l

Body

DMM 20 25 25 32 32 32 32

Dimensions (mm) LF 130 140 200 150 220 160 220

LH 60 60 60 70 70 70 70

LS 70 80 140 80 150 90 150

No.of teeth 1 2 2 2 2 3 3

Weight (Kg) 0,25 0,42 0,63 0,75 1,2 1,0 1,4

Dimensions (mm) LF 130 140 200 150 220 160 220

LH 60 60 60 70 70 70 70

LS 70 80 140 80 150 90 150

No.of teeth 1 2 2 2 2 3 3

Weight (Kg) 0,25 0,42 0,63 0,75 1,2 1,0 1,4

(For inserts with nose radius ≥ 4,0 mm) Stock

Cat. No. WAX 3020 E -4.0 WAX 3025 E -4.0 3025 EL-4.0 WAX 3032 E -4.0 3032 EL-4.0 WAX 3040 E -4.0 3040 EL-4.0

Indexable Endmills

DC 20 25 25 32 32 40 40

l l l l l l l

DMM 20 25 25 32 32 32 32

Inserts for WAX 3000 Type

Spare Parts Insert Screw

APMX RE

Insert Wrench

Applicable Endmill

AECT 160404 PEFRA 160408 PEFRA 160412 PEFRA 160416 PEFRA 160420 PEFRA 160430 PEFRA 160432 PEFRA AECT 160440 PEFRA 160450 PEFRA

H40

Carbide

BFTX 0408

3,0

TRD 15

WAX 3000 E/EL

Dimensions (mm) H1

Cat. No.

20° S

INS

DL1000

Application High Speed / Light cut General Purpose Roughing

DLC Coated

APMX INSL BS

        

18 18 18 17,5 17,5 17 17 16,5 16

l = Euro stock q = Delivery on request

16,4 16,4 16,4 16,4 16,4 16,4 16,4 16,4 16,4

1,4 1,0 0,6 0,5 0,5 0,7 0,5 0,5 0,4

0,4 0,8 1,2 1,6 2,0 3,0 3,2 4,0 5,0

5 5 5 5 5 5 5 5 5

4,4 4,4 4,4 4,4 4,4 4,4 4,4 4,4 4,4



G58

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WAX 4000 E/EL Type 22–24mm 90°

6° 19–25°

Axial rake angle Radial rake angle

(Endmill) Short Type ”E” Long Type ”EL”

Body WAX WAX WAX

(For inserts with nose radius ≤ 3,2 mm) Cat. No.

Stock

4025E -3.2 4025EL-3.2 4032E -3.2 4032EL-3.2 4040E -3.2 4040EL-3.2

q q q q q q

Body

WAX WAX

DMM 25 25 32 32 32 32

Dimensions (mm) LF 140 200 150 220 160 220

LH 60 60 70 70 70 70

LS 80 140 80 150 90 150

No.of teeth 1 1 1 1 2 2

Weight (Kg) 0,41 0,63 0,72 1,2 0,88 1,2

Dimensions (mm) LF 140 200 150 220 160 220

LH 60 60 70 70 70 70

LS 80 140 80 150 90 150

No.of teeth 1 1 1 1 2 2

Weight (Kg) 0,41 0,63 0,72 1,2 0,88 1,2

(For inserts with nose radius ≥ 4,0 mm) Stock

Cat. No. WAX

DC 25 25 32 32 40 40

4025E -4.0 4025EL-4.0 4032E -4.0 4032EL-4.0 4040E -4.0 4040EL-4.0

DC 25 25 32 32 40 40

q q q q q q

DMM 25 25 32 32 32 32

Spare Parts Insert Screw

APMX RE

Insert Wrench Applicable Endmill

D1 BS

AECT 220604 PEFRA 220608 PEFRA 220612 PEFRA 220616 PEFRA 220620 PEFRA 220630 PEFRA 220632 PEFRA AECT 220640 PEFRA 220650 PEFRA

20° S

INS

Carbide

BFTX 0509 N BFTX 0511 N

N N

5,0

TRD 20 TRD 20

Ø 25 – Ø 32 Ø 40 – Ø 125

Dimensions (mm) H1

Cat. No.

DLC Coated

DL1000

Application High Speed / Light cut General Purpose Roughing

Indexable Endmills

Inserts for WAX 4000 Type

q q q q q q q q q

APMX INSL BS 24 24 24 24 24 23 23 22 22

21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8

1,5 1,2 0,8 0,4 0,5 0,6 0,4 1,2 0,4

0,4 0,8 1,2 1,6 2,0 3,0 3,2 4,0 5,0

6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35

6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0



G59

H41

Wave Multi-Function Mill

WMM Type

Features

Utilising some of the design features, which made the Wave-Mill so successful, this multi-functional cutter, which utilizes standard wavy shaped inserts mounted radially and axially, performs a variety of operations. These include slotting, shoulder milling, ramping, pocketing, drilling, helical cutting etc and eliminates the need to stock a variety of application specific tools.

Advantages

l l l l l

Indexable Endmills

Multi-purpose Applications

Multi-functional cutter efficiently performs a number of cutting operations. Excellent for ramping, helical cutting, and pocketing. Uses standard inserts interchangeable with those used on other Wave-Mill cutters Strong high rake inserts gives smooth cutting action. Good dimensional stability thanks to long life inserts

Shoulder Cutting

Peripheral Inserts

Slotting

Ramping (Slant Milling)

C50

of Cutting teel ss stainles tool

oving Deep gro ormed rf e p can be asy chip E . y il s a e l remova

of Capable ess rec tapered of a cutting d hole re a prep

Pocketing

Tool Dia. : 25 mm Insert : APMT 103504PDER (Grade : ACZ310) v c = 180 m/min, f t =0,12 mm/tooth Axial ap: 15 mm, R adial ae: 25 mm, Air blow l

C50

Drilling

Material Carbon steel Stainless steel Type øD of mil (ex. C50) (ex. 10CrNiS189) (mm) ing

Cast iron (ex. GG20)

Aluminium alloy

80-120-160 80-100-120 70-150-180 200-300-500 0,05-0,20 0,05-0,15 0,05-0,20 0,1-0,15-0,2 0,05-0,12 0,05-0,10 0,05-0,12 0,05-0,10 0,05-0,18 0,05-0,12 0,05-0,18 0,05-0,10 ACZ330 ACZ350 ACZ310 DL1000 (H1) [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

To be replaced by new item

boring in of large times le b a p a C 1,8 r of 1,2– diamete iameter d r e the cutt pared pre without hole

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ350) Bore size : 25 mm, Depth : d=15 mm v c = 200 m/ min, f = 0.1 mm/ rev Step feed : 0,5 mm, Air blow

Recommended Cutting Conditions for WMM(H) 2000

Helical Cutting

C50

chip of easy Capable d drilling n a l remova tool without e g dama

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ350) v c = 200 m/min, f t = 0.1 mm/tooth Axial ap : 15 mm, Radial ae : 2 5mm Air blow

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ310) v c = 180 m/min, f t = 0,12 mm/tooth Axial ap: 15 mm, Radial ae: 25 mm, Air blow l

C50

ting with of pocke d from initial Capable l fee us latera continuo per r ta drilling o ess roc cutting p

Central Insert

Peripheral Insert

GG25

H42

Insert Orientation of WMM Type Cutter

DIN X5CrNi810

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ350) v c = 200 m/min, f t = 0,1 mm/tooth Axial ap: 15 mm, Radial ae: 25 mm, Air blow

vc — Shoulder mil ing 20 ~ 26 f t Slotting Drilling Grade

Tool Dia. : 25 mm Insert : APMT103504PDER (Grade : ACZ350) Bore size : 40 mm, Depth : d=30 mm v c = 300 m/ min, f = 0.1 mm/ rev Axial feed : t = 15 mm/pitch, Air blow

Recommended Cutting Conditions for WMM(H) 3000 Material Carbon steel Stainless steel Cast iron Aluminium Type øD of mil (ex. C50) (ex. 10CrNiS189) (ex. GG20) alloy (mm) ing vc — 80-120-160 80-100-120 70-150-180 200-300-500 Shoulder mil ing 0,05-0,25 0,05-0,20 0,05-0,25 0,1-0,15-0,2 32 ~ 40 f t Slotting 0,05-0,15 0,05-0,12 0,05-0,15 0,05-0,10 Drilling 0,05-0,20 0,05-0,18 0,05-0,20 0,05-0,10 Grade ACZ330 ACZ350 ACZ310 DL1000 (H1) [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

Recommended Tightening Torque (N·m)

"Wave Mill" Series

WMM (H) 2000

"Wave Mill" Series

Type

E/EL EW/ELW

WMM (H) 3000

WMMH …EW

Type

E/EL EW/ELW

WMMH …EW

WMM …E

DMM h7

WMM …E

APMX

DMM h7

APMX

Body

(Weldon shank type)

WMM 2020 EW WMM 2025 EW

WMM 2020 ELW WMM 2025 ELW

20 25

17 26

185 220

60 75

125 145

3 4

1 1

20 25

17 26

130 140

35 40

95 100

3 4

1 1

20 25

17 26

185 220

60 75

125 145

3 4

1 1

(Long type with weldon shank) p

(WMMH Standard type with coolant holes and weldon shank)

WMMH 2020 EW WMMH 2025 EW

WMMH 2020 ELW WMMH 2025 ELW

20 25

17 26

130 140

35 40

95 100

3 4

1 1

20 25

17 26

185 220

60 75

125 145

3 4

1 1

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,4

Radius

̶ ̶

̶ ̶ ̶

̶ ̶ p

PDER-H : Stronger cutting edge PDER-F : Ground insert for finishing PDFR-S : Round honed sharp cutting edge for aluminium

Spare Parts Screw

BFTX 02506 N

39 39

230 230

90 55

140 185

4 4

1 1

32 40

32 32

39 39

150 160

50 55

100 105

4 4

1 1

32 40

32 32

39 39

230 230

90 55

140 185

4 4

1 1

(Long type with weldon shank) p

WMMH 3032 EW WMMH 3040 EW

WMMH 3032 ELW WMMH 3040 ELW

32 40

32 32

39 39

150 160

50 55

100 105

4 4

1 1

32 40

32 32

39 39

230 230

90 55

140 185

4 4

1 1

(WMMH Long type with coolant holes and weldon shank) p

3,5

Cat. No. APMT 160508 PDER 160512 PDER 160516 PDER APMT 160508 PDER-H 160512 PDER-H 160516 PDER-H APMT 160520 PDER-H 160530 PDER-H 160540 PDER-H 160550 PDER-H 160560 PDER-H APET 160508 PDER-F APET 160504 PDFR-S 160508 PDFR-S

Diamond Uncoated coated

Coated

N N

̶ ̶

0,8 1,2 1,6 0,8 1,2 1,6 2,0 3,0 4,0 5,0 6,0 0,8 0,4 0,8

Radius

p p

̶ ̶

p p

̶ ̶

Spare Parts Wrench

1,5

32 32

85°

DL1000

ACZ310

APMT 103504 PDER 103508 PDER 103512 PDER APMT 103504 PDER-H 103508 PDER-H 103512 PDER-H APET 103504 PDER-F APET 103504 PDFR-S

WMM 3032 ELW WMM 3040 ELW

Application High Speed / Light cut General Purpose Roughing

ACZ330

Cat. No.

Diamond Uncoated coated

Coated

WMM 3032 EW WMM 3040 EW

32 40

Inserts for WMM 3000 Series

ACZ350

Application High Speed / Light cut General Purpose Roughing

(Weldon shank type)

11°

85°

3,5

Indexable Endmills

6,60

Inserts for WMM 2000 Series

(WMMH Standard type with coolant holes and weldon shank)

20 25

(WMMH Long type with coolant holes and weldon shank)

WMM 3032 EL WMM 3040 EL

(Long type)

Total Effective LS teeth teeth 100 4 1 105 4 1

11°

Dimensions (mm) DMM APMX LF LH 32 39 150 50 32 39 160 55

(Long type)

WMM 3032 E WMM 3040 E

DC 32 40

DL1000

WMM 2020 EL WMM 2025 EL

Stock

ACZ310

Cat. No.

6,60

WMM 2020 E WMM 2025 E

DC 20 25

ACZ330

Stock

Total Effective LS teeth teeth 95 3 1 100 4 1

ACZ350

Cat. No.

Dimensions (mm) DMM APMX LF LH 20 17 130 35 25 26 140 40

TRD 08

Screw

BFTX 03584

Wrench

3,0

TRD 15

APET--- S, uncoated grade “H1” for Aluminium

H43

Wave Repeater Mill

WRX Type

General Features The WRX Wave repeater end mill system features AXMT style inserts vertically mounted and positioned to provide a long continuous cutting edge suitable for deep shoulder milling. Designed to run at elevated feed rates the soft cutting action reduces cutting resistance, vibration and noise to substantially improve tool life and surface finish. Available with our new generation Super FF and Super ZX coated inserts for unbeatable performance. Product Range l WRX 2000 series with 12 mm inserts l WRX 3000 series with 17 mm inserts l Cutter Diameters - 20 mm (ap = 18 mm) to 100 mm (ap = 53 mm) l Special Order Options – WRX Cutter with integrated arbor Shell type with detachable head l Wide ISO Application Range – P/M/K/N classification

Advantages l Optimised insert positions reduce cutting resistance and vibration l Integral coolant improves chip flow l Primary chip slot for smooth and fast chip evacuation l Optimised insert pocket maximises rigidity l Bottom edge support improves tool life and cutting performance

Indexable Endmills

Special pocket shape

Lead groove

Axial insert supporting system

Vibration Comparison

Cutting resistance reduced by 30 %

Cutting Force Components:

Cutting Resistance (N)

Principle force

WRX

Feed force Back (+) force Back (–) force

Competitor

WRX

Competitor

Work Material: C50 Tool: WRX2025RH27E25 Cutting Conditions: v c = 100 m/min, f t = 0,15 mm/tooth ap = 25 mm, ae = 10 mm, Dry

H44

 = Euro stock m = Japan stock

q = Delivery p=

Vibration Amplitude Vibration Amplitude

Cutting Resistance Comparison

Low Vibration Time

Time

Work Material: C50 Tool: WRX3080RH53F32 Cutting Conditions: v c = 150 m/min, f t = 0,15 mm/tooth ap = 25 mm, ae = 10 mm, Dry

on request To be replaced by new item

Recommended Tightening Torque (N·m)

WRX 2000 Series with AXMT 12 mm inserts

No. No. Effecof of tive

Dimensions (mm)

LS teeth rows teeth 2

WRX2025RH18E25 l 25

25 130 45

WRX2025RH27E25 l 25

25 130 45

WRX2032RH18E32 l 32

32 140 50

WRX2032RH27E32 l 32

32 130 45

WRX2040RH18E40 q 40

40 160 40 120 10

WRX2040RH36E40 l 40

40 130 45

85 16

Application High Speed / Light cut General Purpose Roughing

Stock

Cat. No.

No. No. Effecof of tive

Dimensions (mm)

DC APMX DMM LF

LS teeth rows teeth

20 120 40

WRX2020RH36W20 q 20

20 130 45

WRX2025RH18W25 l 25

25 130 45

WRX2025RH27W25 l 25

25 130 45

WRX2032RH18W32 l 32

32 140 50

WRX2032RH27W32 l 32

32 130 45

WRX2040RH18W40 q 40

40 160 40 120 10

WRX2040RH36W40 l 40

40 130 45

85 16

     

    

– Unable to produce

     m 

– – –

Wrench

Example

2,0

Work Material

WRX 20

Insert Size

Cutting Direction Tool øD

Tool

TRDR 08 IP

Identification Details

– – –

    – – –

K M M

S S

Radius

   

– – – – – – – – – –

0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 0,8 0,2 0,4 0,8

– – –

     

Application Examples Construction Machine Parts (USt.42-2) Sumitomo WRX2000 Weldon shank Insert AXMT Insert grade ACP200 Tool dia. (mm) 38,1 Total teeth 24 Effective teeth 4 Cutting speed 180 (m/min) Body

BFTX 0306 IP

– – –

G - General type H - Strong cutting edge E - For stainless steel / exotic alloy EH - Strong edge for stainless steel / exotic alloy S - For aluminium alloy

Spare Parts (WRX 2000) Screw

Indexable Endmills

WRX2020RH18W20 l 20

Carbide DLC

K P

Cat. No.

Body (Weldon Shank Type)

Coated Carbide P

DL1000

20 130 45

ACM300

20 120 40

ACM200

WRX2020RH36E20 q 20

ACK300

WRX2020RH18E20 l 20

ACK200

ACP300

DC APMX DMM LF

WEX 2000 Type)

ACP200

Cat. No.

Inserts (Same as for Wavemill

ACP100

Stock

Body (Cylindrical Shank Type)

27 W

Cutting Edge Inner Lengh Arbor Type coolant

Ø 38,1 18 mm PVD Type 38,1 16 4 137

Feed (mm/t) 0,09 0,1 Cutting Axial depth 38,1 38,1 of cut (mm) Data Radial width 3,2 3,2 of cut (mm) Coolant Wet Wet Tool life / Result Cutting edge 60 40 1,5 times longer tool life Benefits 30 % increased productivity

Arbor Diameter

E - Straight Shank W - Weldon Shank F - Shell Type



Competitor

G49

H45

WRX 3000 Series with AXMT 17 mm inserts

Cat. No.

WRX3040RH27W40 WRX3040RH40W40 WRX3050RH27W40 WRX3050RH53W40

l q

Cat. No.

Dimensions (mm)

DC APMX DMM 40 27 40 40 40 40 50 27 40 50 53 40

LF 180 150 180 165

No. No. Effecof of tive LS teeth rows teeth

LH 60 120 6 65 85 9 60 120 8 75 90 12

2 3 2 4

3 3 4 3

Spare Parts (WRX 3000) Screw

Wrench

Indexable Endmills

3,0

BFTX 0409 IP

TRDR 15 IP

  m    m  m  m      l l

        l

– – –

   

        

– – –

 

m m

– – –

Carbide DLC

N N

      m  m      – – –

– – –

DL1000

Stock

Body (Weldon Shank Type)

Coated Carbide P

Application High Speed / Light cut General Purpose Roughing

ACM300

2 3 3 4 3

ACM200

3 2 3 2 4

ACK300

LH 65 85 6 60 120 6 65 85 9 60 120 8 75 90 12

ACK200

LF 150 180 150 180 165

ACP300

DC APMX DMM 40 32 40 27 40 40 40 40 50 27 40 50 53 40

l 32

WRX3032RH40E32 WRX3040RH27E40 WRX3040RH40E40 WRX3050RH27E40 WRX3050RH53E40

WEX 3000 Type)

No. No. Effecof of tive LS teeth rows teeth

ACP200

Cat. No.

Inserts (Same as for Wavemill

Dimensions (mm)

ACP100

Stock

Body (Cylindrical Shank Type)

– – – – – – – – – – – – – – – –

Radius

RE 0,8 0,4 0,8 1,2 1,6 2,0 3,0 0,8 1,2 0,4 0,8 1,2 1,6 2,0 3,0 0,8 0,2 0,4 0,8

     

– Unable to produce

L – Low cutting force – General type G H – Strong cutting edge E – For stainless steel EH – Strong edge for stainless steel S – For aluminium * Cutter body modification is required.

Application Examples Example 1

Work Material

Automotive Component / Cast Iron

Example 2

Competitor Sumitomo WRX3000 Type Ø 50 Integrated Arbor Insert AXMT 18 mm Tool Insert grade PVD Type ACK300 Tool dia. (mm) 50 50 Total teeth 15 12 Effective teeth 3 3 Cutting speed 78 78 (m/min) Feed (mm/t) 0,13 0,13 Cutting Axial depth 45 45 of cut (mm) Data Radial width 5 5 of cut (mm)

Work Material

Body

Result Benefits

H46

 = Euro stock m = Japan stock

Coolant Tool life / Cutting edge

Dry

500 min

300 min

Body Insert Tool Insert grade Tool dia. (mm) Total teeth Effective teeth Cutting speed (m/min) Feed (mm/t) Cutting Axial depth of cut (mm) Data Radial width of cut (mm) Coolant Tool life / Result Cutting edge

1,7 times longer tool life

q = Delivery p=

on request To be replaced by new item

Machine Parts / Stainless Steel

Benefits



G49

Sumitomo

Competitor

WRX3040RH40E40

Ø 40

AXMT ACP300 40 9 3

18 mm PVD Type 40 6 2

125

0,2

Wet

5 ~ 10

Stable machining, double tool life with no breakage

Recommended Tightening Torque (N·m)

Wave Repeater Mill

WRX Type Chipbreaker Selection L

Aluminium S

Feature

Low cutting force

General purpose

Strong cutting edge

E type for smooth cutting

Strong cutting edge

Sharp cutting edge

2000 Type Figure

—

Work Material

Steel, Cast Iron

Chipbreaker Type

3000 Type Figure Application

25°

Light cut, low rigidity milling and less burrs

Ramping (Slant Milling)

Stainless Steel

28°

20°

17°

20°

5°

14°

8°

General to Interrupted milling

Roughing, heavy interrupted and hardened steel milling

Light cutting to general purpose

P Low alloyed steel

High alloyed and tool steel

< 0,15% C, annealed < 0,45% C, annealed < 0,45% C, tempered < 0,75% C, annealed < 0,75% C, tempered

125 190 250 270 300

annealed

180

tempered

275

tempered

300

tempered

350

annealed

200

tempered

325

annealed

200

Stainless, martensitic

tempered

240

Stainless, austenitic

plunged

180

Nodular cast iron Exotic alloys (Resistant alloys, Ti + Ni alloys)

Aluminum alloy Copper alloy

180

GGG

250

Fe based, annelaed

200

hardened

280

Si < 13% Si ≥ 13%

Tool: WRX 3050 RH53 F22, DC = 50 mm, ap = 50 mm

Grades (optimum grade in bold letters) ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100 ACP 100

ACK 200 ACK 200 ACK 200 ACK 200

ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACP 200 ACM 200 ACK 300 ACK 300 ACK 300 ACK 300 DL 1000 DL 1000 DL 1000

Chip Breaker

Property, Condition

Stainless steel, ferritic/martensitic

Gray cast iron

Aluminium alloy and non-ferrous metal

ACP L-G 300 ACP L-G 300 ACP L-G-H 300 ACP L-G-H 300 ACP L-G-H 300 ACP G-H 300 ACP G-H 300 ACP G-H 300 ACP G-H 300

Recommended cutting speed and feed / tooth according to width of cut ( ae /DC ) - must be adjusted to actual machine and workpiece conditions. vc

10% ft

25% ft

> 50% ft

min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. 170 – 215 – 240 0,21 – 0,28 – 0,35 160 – 195 – 220 0,16 – 0,21 – 0,26 130 – 160 – 180 0,08 – 0,10 – 0,13 160 – 195 – 220 0,21 – 0,28 – 0,35 140 – 175 – 190 0,16 – 0,21 – 0,26 110 – 140 – 160 0,08 – 0,10 – 0,13 140 – 180 – 200 0,19 – 0,26 – 0,32 130 – 165 – 180 0,14 – 0,19 – 0,24 100 – 130 – 140 0,08 – 0,10 – 0,13 140 – 170 – 190 0,19 – 0,26 – 0,32 120 – 155 – 170 0,14 – 0,19 – 0,24 100 – 130 – 140 0,07 – 0,10 – 0,12 130 – 165 – 180 0,19 – 0,26 – 0,32 120 – 150 – 170 0,14 – 0,19 – 0,24 100 – 120 – 130 0,07 – 0,10 – 0,12 130 – 165 – 180 0,18 – 0,24 – 0,30 120 – 150 – 170 0,13 – 0,18 – 0,22 100 – 120 – 130 0,07 – 0,09 – 0,11 130 – 160 – 180 0,17 – 0,23 – 0,28 120 – 145 – 160 0,12 – 0,16 – 0,20 100 – 120 – 130 0,07 – 0,09 – 0,11 110 – 140 – 160 0,16 – 0,22 – 0,27 100 – 130 – 140 0,11 – 0,15 – 0,19

90 – 110 – 120 0,07 – 0,09 – 0,11

100 – 130 – 140 0,16 – 0,21 – 0,26 100 – 120 – 130 0,11 – 0,15 – 0,19

80 – 100 – 110 0,06 – 0,08 – 0,10

G-H

70 – 85 – 90

0,15 – 0,21 – 0,26

60 – 80 – 90

0,11 – 0,14 – 0,18

60 – 70 – 80

0,06 – 0,08 – 0,10

G-H

30 – 35 – 40

0,14 – 0,19 – 0,24

30 – 35 – 40

0,10 – 0,14 – 0,17

20 – 30 – 30

0,06 – 0,08 – 0,10

ACP L-G-H 300 ACP L-G-H 300 ACM L-G 300

Indexable Endmills

Steel, carbon steel

Heavy interrupted machining

WRX 2000 Typ WRX 3000 Typ 20 4° 25 2° 32 1°30’ 40 1° 2° 50 0°30’ 1° 63 0°30’ 80 0°30’ 100 Not possible

Hardness (HB)

Work Material

30°

Max. Ramping Angle

Tool Diameter

Recommended Cutting Conditions ISO

27°

120 – 150 – 170 0,15 – 0,20 – 0,25 110 – 135 – 150 0,11 – 0,14 – 0,18

90 – 110 – 120 0,07 – 0,09 – 0,11

100 – 125 – 140 0,16 – 0,22 – 0,27

90 – 115 – 130 0,12 – 0,16 – 0,20

80 – 100 – 110 0,07 – 0,10 – 0,12

70 – 85 – 90

60 – 70 – 80

80 – 95 – 110 0,15 – 0,20 – 0,25

0,11 – 0,14 – 0,18

0,06 – 0,08 – 0,10

G-H

190 – 240 – 270 0,19 – 0,26 – 0,32 180 – 220 – 240 0,14 – 0,19 – 0,24 140 – 170 – 190 0,09 – 0,12 – 0,15

G-H

140 – 170 – 190 0,16 – 0,21 – 0,26 120 – 155 – 170 0,12 – 0,16 – 0,20 100 – 130 – 140 0,07 – 0,10 – 0,12

L-G

40 – 45 – 50

0,12 – 0,16 – 0,21

30 – 40 – 45

0,08 – 0,11 – 0,14

30 – 35 – 40

0,07 – 0,09 – 0,11

L-G

15 – 20 – 25

0,10 – 0,14 – 0,17

10 – 15 – 20

0,07 – 0,10 – 0,12

10 – 15 – 20

0,05 – 0,07 – 0,09

510 – 635 – 710 0,23 – 0,31 – 0,38 460 – 580 – 640 0,17 – 0,22 – 0,28 390 – 485 – 540 0,08 – 0,12 – 0,14

150 – 190 – 210 0,19 – 0,25 – 0,32 140 – 175 – 190 0,14 – 0,18 – 0,23 130 – 165 – 180 0,08 – 0,10 – 0,13

320 – 405 – 450 0,15 – 0,21 – 0,26 300 – 370 – 410 0,13 – 0,16 – 0,22 240 – 300 – 330 0,07 – 0,10 – 0,12

- Dry machining is recommended (air cooling) - if lubricant is used, we recommend CVD coated grades (ACP100 / ACK200) or tough PVD grades (ACP300 / ACK300). - Insert geometry: L type for low cutting forces, thinly coated components. G type for general application, H type offers high cutting edge stability for rough and heavy cutting conditions.

H47

Wave Ball Mill” for Roughing

WBMR Type

Features

Particularly suitable for die mold machining the WBMR replaceable insert ball nose endmill efficiently roughs complex profiles. Its high feed rate capability is a direct result of a sharp cutting edge which is maintained during the cutting cycle by the special cemented carbide substrate working in parallel with the ultra hard ZX coating.

Advantages

l Wave

shaped cutting edge M class insert l Precise clamping l High feed rate capability l Economical

Chipbreaker (Nick type) for r= 25 radial insert ZNMT 4310250-N

Cutting Resistance

Indexable Endmills

l WBMR (D=25 mm) Competitor’s

Anti-Rotational Mechanism

Insert seat

1 Back component

Feed component Vertical component

Insert setting

Cutting Conditions (Shoulder milling, downcut) v c = 200 m/min, f t = 0.15 mm/tooth Axial ap: 5 mm, Radial ae: 5 mm Work Material : C50

Application Example

Cold Molding Die

WBMR 2200S (ø 20 mm) Insert Grade : ACZ350

(2 teeth)

Material Carbon steel Alloy steel Stainless, Cast iron (Below HRC25) (Below HRC45) Die steel etc. Condition vc 200-250-300100-150-200 50-80-100 100-120-150 f t 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4

Cutting Conditions (Shoulder milling, downcut) v c = 100 m/min, f t = 0.15 mm/tooth Axial ap: 5mm, Radial ae: 5 mm Work Material : X 40 CrMoV 5-1(HRC45)

Injection Molded Part

WBMR 2300M (ø 30 mm) Insert Grade : ACZ350

<Results> Wave ball (ø30mm) could cut without chattering while other manufacturer‘s products could not cut at all due to chattering.

Cutting Conditions : n = 500 rpm, v f = 35 mm/min Depth of Cut : 5 mm Dry cut

Recommended Cutting Conditions

(A) (B)

l = Euro stock = Japan stock

0,3 Competitor’s Chipping WBMR (D=25 mm) 0,25 0,2 0,15 0,1 Without 0,05 chipping 0 5 10 15 20 Cutting Length (m)

(4 teeth)

Material Carbon steel Alloy steel Stainless, Cast iron (Below HRC25) (Below HRC45) Die steel etc. Condition

[vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

H48

Insert Life

(Cr-Mo steel + Stellite-overlay)

Cutting Conditions : n = 2200 rpm, v f = 500 mm/min Depth of Cut : 0,3–2 mm Non-water soluble cutting oil

Recommended Cutting Conditions

(A)

Circumferential movement of the insert caused by cutting forces is controlled by guide faces A, B & C, so as to allow stable cutting.

l <Results> Flank wear after continuous cutting for seven hours was less than other manufacturer‘s product. Stable cutting was observed.

Work Material : X 155 CrVMo 12 1

Largest Flank Wear (mm)

Cutting Resistance (kN)

Performance

vc ft vc ft

200-250-300100-150-200 50-80-100 100-120-150 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4 160-200-240 80-120-160 40-60-80 80-100-120 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4 [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

Delivery on request

Recommended Tightening Torque (N·m)

Wave Ball Mill” for Roughing

20–47mm

Rake Radial Angle Axial

DC = 40–50

Body (Short and middle length type, 2 teeth) Cat. No.

Stock

WBMR 2200 S 2200 M 2200 MW WBMR 2250 S 2250 M 2250 MW WBMR 2320 S 2320 M 2320 MW WBMR 2400 S 2400 M WBMR 2500 S 2500 M

l l l l l l l l l q q q q

APMX

DMM h7

DC = 40–50

APMX

LU APMX

DC = 20–32

30–69mm

Dimensions (mm) DC DMM APMX LH LS 20 25 20 60 80 20 25 20 60 140 20 25 20 60 140 25 32 23 70 80 25 32 23 73 147 25 32 23 73 147 32 32 31 80 80 32 32 31 85 155 32 32 31 85 155 40 42 35 100 100 40 42 35 180 100 50 42 47 100 100 50 42 47 180 100

LU 40 40 40 50 50 50 60 60 60 -

DMM h7

LU APMX

DC = 20–32

-10°

DMM h7

Rake Radial Angle Axial

WBMR 2000 L Type DMM h7

WBMR 2000 Type

Body (Extra long type, 4 teeth) Cat. No.

LF 140 200 200 150 220 220 160 240 240 200 280 200 280

Stock

WBMR 2200 LL 2200 LLW WBMR 2250 LL 2250 LLW WBMR 2320 LL 2320 LLW WBMR 2400 LL 2400 LLW WBMR 2500 LL 2500 LLW LL:

l l l l l l q q

Dimensions (mm) DC DMM APMX LH LS 20 25 30 80 170 20 25 30 80 170 25 32 38 100 200 25 32 38 100 200 32 32 44 120 230 32 32 44 120 230 40 42 50 250 100 40 42 50 250 100 50 42 69 250 100 50 42 69 250 100

LU 40 40 50 50 60 60 -

LF 250 250 300 300 350 350 350 350 350 350

Extra long type with cylindrical shank

LLW: Extra long type with Weldon shank

Short type with cylindrical shank Middle length type with cylindrical shank

S: M:

MW: Middle length type with Weldon shank

 

 18,00 9,76 4,76 10,0  20,00 7,50 4,37 10,0

     



m m m

Dimensions (mm) L

7,94 22,50 23,00 9,53 29,00 30,00 9,53 36,00 9,53 43,00 43,00 12,7

12,20 9,38 15,62 12,00 19,50 25,70 25,70 -

3,18 5,70 5,56 3,97 7,15 6,70 3,97 6,70 3,97 10,15 10,15 4,76

12,5 12,5 16,0 16,0 20,0 25 25 -

Fig. 1 2 3 1 2 3 1 2 3 4 3 4 5 3

No. of Applicable Endmill teeth 1 1 2 1 1 2 1 1 2 2 2 2 2 2

Fig. 2

WBMR 2200

Fig. 3

WBMR 2250

RE Fig. 4

WBMR 2320

WBMR 2400

Fig. 5

WBMR 2500

ACK300

ZNMT 1804100-C 2004100-S SPMT 070308 ZNMT 2205125-C 2305125-S SPMT 09T308 ZNMT 2907160-C 3006160-S SPMT 09T308 ZNMT 3608200 SPMT 09T308 ZNMT 4310250 4310250-N SPMT 120408

Fig. 1

ACP300

Cat. No.

Coated Carbide

Indexable Endmills

Application High Speed / Light cut General Purpose Roughing

ACP200

Inserts

Spare Parts Screw

Wrench

Wrench Applicable Endmill

BFTX 0307N BFTX 0409N BFTX 0511N BFTX 0407N BFTX0619N BFTX 0409N

2,0 3,4 5,0 3,0 7,5 3,4

TRX10 – – – – –

– TRD15 TRD20 TRD15 TRD25 TRD15

WBMR 2200, WBMR 2200 LL WBMR 2250, WBMR 2250LL WBMR 2320, WBMR 2320LL WBMR 2320LL WBMR 2400, WBMR 2500, WBMR 2400LL, WBMR 2500LL WBMR 2500LL

H49

Wave Ball Mill for Finishing

WBMF Type

Features

The outstanding results obtained from this finishing cutter are due to the combination of its large sigmoid blade and precise clamping system making it extremely rigid ! The WBMF achieves an excellent machined finish greatly reducing hand finishing and polishing operations.

Advantages

Unique rigid clamping system Large sigmoid blade l Smooth cutting action l High quality machined surface l Ultra hard ZX coated cutting edge l l

Indexable Endmills

New clamping system excellent index repeatability of less than 0,003 mm.

New grade ACZ120 Ultra hard ZX coating and K01 fine grain substrate provide long tool life.

Radius form accuracy less than 0,015 mm Optimized cutting edge geometry minimizes cutting force and gives excellent surface roughness.

Application Example

Bumper Moulding Die Work Material : C55

WBMF1200M (ø20mm) Insert : ZPGU2471100 Grade : ACZ120

H50

l = Euro stock q = Delivery on request

l <Results> Surface roughness after continuous cutting for twelve hours was better than other manufacturer‘s product. Less width of flank wear was observed.

Cutting Conditions vc = 88 m/min v f = 700 mm/min ( f t = 0,25 mm/tooth) Width of Cut : 0,5 mm Depth of Cut : 0,5 mm Dry

Bumper Moulding Die Work Material : C50

WBMF1200M (ø20mm) Insert : ZPGU2471100 Grade : ACZ120

<Results> Smooth cutting and good surface finish after continuous cutting for eight hours

Cutting Conditions vc = 190 m/min v f = 1200 mm/min ( f t = 0,21 mm/tooth) Width of Cut : 0,2 mm Depth of Cut : 0,2 mm Dry

Recommended Tightening Torque (N·m)

Wave Ball Mill for Finishing

WBMF 1000 Type Rake Radial Angle Axial

0,1–0,4mm

0°

DMM h6

APMX

Body Cat. No.

Stock

WBMF 1100 S 1100 M 1100 L WBMF 1120 S 1120 M 1120 MM12N 1120 L WBMF 1160 S 1160 M 1160 MM12N 1160 L WBMF 1200 S 1200 M 1200 MM20N 1200 L WBMF 1250 S 1250 M 1250 L WBMF 1300 S 1300 M 1300 L

l q q

l q

Dimensions (mm) DC DMM APMX LH LS LU 10 16 9 30 70 17 10 16 9 35 95 17 10 16 9 50 130 17 12 16 10,5 40 70 19,5 12 16 10,5 40 110 19,5 12 12 10,5 40 110 19,5 12 16 10,5 60 140 19,5 16 20 12 50 80 25,5 16 20 12 50 130 25,5 16 16 12 50 130 25,5 16 20 12 70 150 25,5 20 25 15 60 80 32 20 25 15 60 140 32 20 20 15 60 140 32 20 25 15 80 170 32 25 32 18,5 70 80 36 25 32 18,5 73 147 36 25 32 18,5 100 200 36 30 32 22,5 80 80 43 30 32 22,5 85 155 43 30 32 22,5 120 230 43

LF 100 130 180 110 150 150 200 130 180 180 220 140 200 200 250 150 220 300 160 240 350

Indexable Endmills

S : Short type M : Middle length type L : Long type

Inserts DC±0,02

Application Coated P High Speed / Light cut General Purpose Roughing

ZPGU ZPGU ZPGU ZPGU ZPGU ZPGU

1551050 1856060 2061080 2471100 2876125 3486150

APMX

ACZ120

Cat. No.

RE±0,015

     

10 12 16 20 25 30

Dimensions (mm) L

APMX

15,6 9 18 10,5 20,5 12 24,5 15 28,5 18,5 34,4 22,5

Applicable Endmill

5,1 5,6 6,1 7,1 7,6 8,6

5,0 6,0 8,0 10,0 12,5 15,0

WBMF1100 WBMF1120 WBMF1160 WBMF1200 WBMF1250 WBMF1300

Spare Parts Screw

Wrench Applicable Endmill 3,4 3,4 5,0 7,5 7,5 7,5

TRD15 TRD15 TRD20 TRD25 TRD25 TRD25

WBMF1100 WBMF1120 WBMF1160 WBMF1200 WBMF1250 WBMF1300

Recommended Cutting Conditions Material Condition øD 10~30

Alloy steel Carbon steel Stainless, (Below HRC25) (Below HRC45) Die steel etc.

Cast iron

vc 200–250–300 100–150–200 50–80–100 100–120–150 ae f t 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,15–0,2 0,2–0,3–0,4

BFTG0408F BFTG0409F BFTG0513F BFTG0617F BFTG0621F BFTG0825F

H51

Wave Radius Mill

Multi Purpose Endmills with Polygon Inserts

WRCX 08000/10000 E Type

5,0 mm

(WRCX 08000)

(WRCX 10000)

DCX

DMM h7

Shank Type with Small Diameter Inserts

4,0 mm

E _ : Cylindrical straight shank type ES : Short type with straight shank EM : Middle length type with straight shank EL : Long type with straight shank

APMX

Axial rake angle: Radial rake angle:

Body

– 3° 0 – 35°

Spare Parts

Cat. No.

Stock

WRCX 08012 ES 08012 EM WRCX 08016 ES 08016 EM WRCX 08020 ES 08020 EM 08020 EL WRCX 08025 ES 08025 EM 08025 EL WRCX 10025 ES 10025 EM 10025 EL WRCX 10032 ES 10032 EM 10032 EL

l l l l l l l l l l l l l l l l

DCX 12 12 16 16 20 20 20 25 25 25 25 25 25 32 32 32

Dimensions (mm) DMM DN APMX LF LH 12 9,4 4 110 40 12 9,4 4 150 70 16 14 4 120 50 16 14 4 150 70 20 18 4 130 50 20 18 4 180 100 20 18 4 250 130 25 21 4 130 50 25 21 4 180 100 25 21 4 250 130 25 21 5 130 50 25 21 5 180 100 25 21 5 250 130 32 28 5 130 50 32 28 5 200 120 32 28 5 300 180

No. of

Axial Rake

LS teeth 70 1 80 1 70 1 80 1 80 2 80 2 120 2 80 3 80 3 120 3 80 2 80 2 120 2 80 3 80 3 120 3

-3°

Radial Helical Boring Plunging a max. Rake øB Standard

-35°

0°30ʹ

-3°

-10°

24 - 4

5°30ʹ

-3°

32±7

13°

-3°

0°

42±7

8°20ʹ

-3°

0°

40±8

13°10ʹ

0°

54±8

-3°

BFTX 02505 IP 1,5

TRDR 08 IP

BFTX 02506 IP 1,5

TRDR 08 IP

BFTX 03584 IP 3,0

TRDR 15 IP

8°

Inserts K

Fig. 1

N K

   

   l

    

Dimensions (mm)



3,0 3,18

8 10 10 10

3,0 3,5 3,5 5,0

S 3,18 3,97 3,97 3,97

QPMT... : Standard 16 cornered polygon type QPMT...- H: Stronger cutting edge type

Fig. 1 1 1 1 2

Applicable Endmill

IC Fig. 2

WRCX 08000 E WRCX 10000 E

90°

DL1000

ACK300

ACK200

K P

ACP300

QPMT 080330 PPEN 080330 PPEN-H QPMT 10T335 PPEN 10T335 PPEN-H QPET 10T350 PPFR-S

ACP200

Cat. No.

Uncoated Diamond Carbide Coated K N N

Coated Carbide

ACP100

Indexable Endmills

Application High Speed / Light cut General Purpose Roughing

QPET...- S: Polished round insert for non-ferrous material

Recommended Cutting Conditions

[vc = m/min, f t = mm/ tooth] [min.– optimum – max.]

Alloy steel Stainless steel Cast iron Material Carbon steel (ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) Gra de øD ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 (mm) 12–32

H52

vc ft

80–120–160 0,1–0,3–0,4

60–100–140 0,1–0,2–0,3

l = Euro stock q = Delivery on request

60–100–120 0,1–0,15–0,2

60–80–120 0,1–0,2–0,3

Non-ferrous material DL1000, H1 200–500–1000 0,1–0,2–0,3



G19

Recommended Tightening Torque (N·m)

Exchangeable Head Endmills

WRCX 08000 M Type 4,0 mm

WRCX 10000/12000 M Type Modular Type

(WRCX 08000M)

High efficiency multi purpose endmills L11

5,0 mm

6,0 mm

(WRCX 10000M)

(WRCX 12000M)

High efficiency multi purpose endmills L11

CRKS DCON

DCX

DCON

DCX

CRKS

LS2 LF

OAL

LS2

Axial rake angle: Radial rake angle:

Heads

0° -3°

OAL

H Axial rake angle: Radial rake angle:

Heads

For insert type : QPMT 0803

Dimensions (mm) No. of Cat. No. Stock DCX DCON CRKS OAL LF LS2 LS L11 H teeth WRCX 08020M10Z2 l 20 10,5 M10 49 30 5 19 8 15 2 WRCX 08025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3

For insert type : QP T 10T3

Dimensions (mm) Cat. No. Stock DCX DCON CRKS OAL LF LS2 LS WRCX 10025M12Z2 l 25 12,5 M12 56 35 5 21 10028M12Z3 28 12,5 M12 56 35 5 21 WRCX 10030M16Z3 30 17,0 M16 63 40 5 23 10032M16Z3 l 32 17,0 M16 63 40 5 23

Inserts are not included.

0° -3°

L11 10 10 10 10

No. of H teeth 19 2 19 2 24 3 24 3

Inserts are not included.

Heads

For insert type : QP T 1204

Dimensions (mm) No. of Cat. No. Stock DCX DCON CRKS OAL LF LS2 LS L11 H teeth WRCX 12040M16Z4 q 40 17,0 M16 63 40 5 23 10 24 4

Inserts are not included.

Inserts K K

Fig. 1

RE IC

   

   l

   

 



Dimensions (mm) IC

3,0 3,18

8 10 10 10 12 12 12

QPMT... : 16 corner insert for general purpose application QPMT...- H: 16 corner insert with strong cutting edge

3,0 3,5 3,5 5,0 4,0 4,0 6,0

S 3,18 3,97 3,97 3,97 4,76 4,76 4,76

Applicable Endmill

Fig. 1 1 1 1 2 1 1 2

WRCX 08000 M

Fig. 2

90°

WRCX 10000 M

   

DL1000

ACK300

ACK200

ACP300

ACP200

QPMT 080330 PPEN 080330 PPEN-H QPMT 10T335 PPEN 10T335 PPEN-H QPET 10T350 PPFR-S QPMT 120440 PPEN 120440 PPEN-H QPET 120460 PPFR-S

Indexable Endmills

Cat. No.

Uncoated Diamond carbide Coated K N N

Coated Carbide

ACP100

Application High Speed / Light cut General Purpose Roughing

WRCX 12000 M

QPET...- S: Round insert with sharp cutting edge for aluminium

Identification Details

WRCX

020

M10

Cutter Type

Insert Size

Diameter

Mounting Screw

No. of Teeth

Spare Parts Screw

 H5

Spare Parts Wrench

Screw

Wrench

Applicable Endmill BFTX 02506 IP

1,5

TRDR 08 IP

WRCX 08020M – WRCX 08025M

Applicable Endmill BFTX 03584 IP BFTX 0409 IP

3,0 3,0

TRDR 15 IP TRDR 15 IP

WRCX 10025M – WRCX 10032M WRCX 12040M

H53

Wave Radius Mill

Milling of steel, stainless steel, cast iron and exotic alloys

RSX(F)08000/10000/12000ES Shank Type

4,0 mm

Rake Radial -5°– -8° Angle Axial 10°

Body (RSX...ES, Standard)

5,0 mm

(08000ES)

6,0 mm

(10000ES)

(12000ES)

Body (RSXF...ES, Fine Pitch)

Dimensions (mm) Stock Cat. No. DCX DMM DN LH LS RSX 08020 ES  20 20 16,9 30 70 08025 ES  25 25 21,9 40 80 RSX 10025 ES  25 25 20,3 50 80 10032 ES  32 32 27,1 50 80 RSX 12032 ES  32 32 25,6 50 80

LF 100 120 130 130 130

No. of Weight teeth (kg)

2 3 2 3 2

0,3 0,4 0,4 0,7 0,7

Cat. No.

Stock

RSXF08020 ES 08025 ES RSXF10025 ES 10032 ES RSX 12032 ES

    

Dimensions (mm) DCX DMM DN LH LS 20 20 16,9 30 70 25 25 21,9 40 80 25 25 20,3 50 80 32 32 27,1 50 80 32 32 25,6 50 80

No. of Weight

LF teeth (kg) 100 3 0,3 120 4 0,4 130 3 0,4 130 4 0,7 130 3 0,7

Inserts Application

Grade

Indexable Endmills

RDET 0803M0EN G 0803M0EN H RDET 10T3M0EN G 10T3M0EN H RDET 1204M0EN G 1204M0EN H

Dimens.

l l l l l l l l l l l

l l l l l l

8 8 10 10 12 12

ACP200

Cat. No.

K ACM300

P M

ACM200

Roughing

ACM100

P M

ACK300

General Purpose

IC±0,025

High Speed/Light Cut

IC±0,025

Applicable Cutters

Applicable Cutters RSX(F) 08000ES RSX(F) 10000ES RSX(F) 12000ES

Cutting Edge Cross Section

3,18 RSX(F) 08000ES 3,18 3,97 RSX(F) 10000ES 3,97 4,76 RSX(F) 12000ES 4,76

Spare Parts

S±0,025

G - Type

H - Type M0: IC is metric

Identification Details Wrench

TRDR08IP TRDR15IP

Screw

BFTX02506IP BFTX03584IP BFTX0409IP

1,5 3,0 3,0

RSX

025

Cutter Series

Fine Pitch Type

Insert Size

Cutter Diameter

Endmill Type

Recommended Cutting Conditions ISO

P M K S

H54

Work Material Carbon Steel Alloy Steel Cr Stain- Based less Cr-Ni Steel Based

Ferritic Martensitic Austenitic Austenitic, ferritic Precipitation hardening

Cast Iron Heat resistant alloy Ni based material Pure Titanium Titanium α + β alloy system l = Euro stock m = Japan stock

Min.-Optimum-Max. Hardness (HB) 180–280 180–280 200 200–330 200 230–270 330 250 250–350 (Rm400) (Rm1050)

 G20/G21

Cutting Speed vc (m/min) 100–160–200 100–140–180 150–180–200 80–120–180 150–180–200 80–120–180 60–100–160 80–120–160 20–30– 40 60–80–100 40–50–60

Grade ACP200 ACP200 ACM300 ACM300 ACM300 ACM200 ACM200 ACK300 ACM100 ACM200

Recommended Tightening Torque (N·m)

Exchangeable Head Endmills

RSX(F)08000/10000/12000 M Modular Type

4,0 mm

Rake Radial -5°– -8° Angle Axial 10°

5,0 mm

(08000ES)

6,0 mm

(10000ES)

(12000ES)

 H5

RSX 08020M10Z2  08025M12Z3  08032M16Z4  RSX 10025M12Z2  10032M16Z3  RSX 12032M16Z2  12040M16Z3 

Body (RSXF...M, Fine Pitch)

Dimensions (mm) DCX DCON CRKS OAL LF LS2 LS 20 10,5 M10 49 30 5 19 25 12,5 M12 56 35 5 21 32 17,0 M16 63 40 5 23 25 12,5 M12 56 35 5 21 32 17,0 M16 63 40 5 23 32 17,0 M16 63 40 5 23 40 17,0 M16 63 40 5 23

L11 8 10 10 10 10 10 10

No. of Weight

H Teeth (kg) 15 2 0,1 19 3 0,1 24 4 0,2 19 2 0,1 24 3 0,2 24 2 0,2 24 3 0,3

Cat. No.

Stock

Cat. No.

Stock

Body (RSX...M, Standard)

RSXF 08020M10Z3 08025M12Z4 08032M16Z5 RSXF 10025M12Z3 10032M16Z4 RSXF12032M16Z3 12040M16Z4

      

L11 8 10 10 10 10 10 10

No. of Weight

H Teeth (kg) 15 3 0,1 19 4 0,1 24 5 0,2 19 3 0,1 24 4 0,2 24 3 0,2 24 4 0,3

Inserts Application

Grade

ACM300

l l l l l l l l l l l

l l l l l l

8 8 10 10 12 12

IC±0,025

Applicable Cutters

RSX(F) 08000M RSX(F) 10000M RSX(F) 12000M

Cutting Edge Cross Section

3,18 RSX(F) 08000ES 3,18 3,97 RSX(F) 10000ES 3,97 4,76 RSX(F) 12000ES 4,76

G - Type

H - Type M0: IC is metric

Identification Details

Spare Parts Applicable Cutters

S±0,025

Wrench

TRDR08IP TRDR15IP

Screw

BFTX02506IP BFTX03584IP BFTX0409IP

1,5 3,0 3,0

RSX

025

M12

Cutter Series

Fine Pitch Type

Insert Size

Cutter Diameter

Mounting Screw Size

No. of Teeth

Recommended Cutting Conditions ISO

P M K S

Work Material Carbon Steel Alloy Steel Cr Stain- Based less Cr-Ni Steel Based

Indexable Endmills

RDET 0803M0EN G 0803M0EN H RDET 10T3M0EN G 10T3M0EN H RDET 1204M0EN G 1204M0EN H

Dimens.

ACP200

Cat. No.

K ACM200

P M

ACM100

Roughing

ACK300

P M

IC±0,025

High Speed/Light Cut General Purpose

Ferritic Martensitic Austenitic Austenitic, ferritic Precipitation hardening

Cast Iron Heat resistant alloy Ni based material Pure Titanium Titanium α + β alloy system

Min.-Optimum-Max. Hardness (HB) 180–280 180–280 200 200–330 200 230–270 330 250 250–350 (Rm 400) (Rm 1050)

Cutting Speed vc (m/min) 100–160–200 100–140–180 150–180–200 80–120–180 150–180–200 80–120–180 60–100–160 80–120–160 20–30–40 60–80–100 40–50–60

Grade ACP200 ACP200 ACM300 ACM300 ACM300 ACM200 ACM200 ACK300 ACM100 ACM200

H55

”Wave Mill” Series

WFXC Type

General Features

The WaveMill WFXC type is a chamfering tool that uses inserts for the WFX series. This allows the WFXC type to support many types of work materials using a variety of grades.

Grade Selection Medium Cut

Rough to Heavy Cutting

ISO

Medium Cut

Rough to Heavy Cutting

Coated Carbide Carbide

Coated Carbide

Indexable Endmills

Grade Finishing to Light Cutting

PVD

Coated Carbide

Grade Finishing to Light Cutting

Coated Carbide

ISO

CVD

Application Notes Since chamfering uses the straight cutting edge portion of the insert, the range that can be chamfered will change depending on the corner radius (RE) of the insert that is attached to the body. Work diameter: Use in a range grater or equal to DC1 and less than or equal to DC2. Depth: The workpiece can be chamfered from „a“, which is the distance from the tip of the tool to the straight cutting edge at the depth indicated by „b“. Insert

Body

WFXC 08008E

WFXC 08016E

WFXC 12025E

WFXC 12032E

Cat. No. SOMT 080304 SOMT 080308 SOMT 080312 SOMT 080304 SOMT 080308 SOMT 080312 SOMT 120404 SOMT 120408 SOMT 120412 SOMT 120416 SOMT 120404 SOMT 120408 SOMT 120412 SOMT 120416

RE 0,4 0,8 1,2 0,4 0,8 1,2 0,4 0,8 1,2 1,6 0,4 0,8 1,2 1,6

Max. Min. Work Max. Work Min. Depth Max. Depth Diameter Diameter Diameter

DC1 7,5 8,0 8,5 15,5 16,0 16,5 24,6 25,0 25,6 26,1 31,6 32,0 32,6 33,1

DC2 15,8 15,8 15,8 23,8 23,8 23,8 38,3 38,3 38,3 38,3 45,3 45,3 45,3 45,3

a 0,1 0,2 0,4 0,1 0,2 0,3 0,1 0,2 0,4 0,5 0,1 0,2 0,4 0,5

b 4,1 3,9 3,6 4,1 3,9 3,6 6,8 6,6 6,3 6,1 6,8 6,6 6,3 6,1

DCX 17,8 17,5 17,2 25,8 25,5 25,2 41,3 41,0 40,7 40,4 48,3 48,0 47,7 47,4

45° b DC1

DC2 DCX

Dimensions (mm)

H56

l = Euro stock m = Japan stock

Recommended Tightening Torque (N·m)

”Wave Mill” Series

WFXC 08000/12000 E Rake Angle

Cat. No. WFXC 08008E 08016E

m m

DC1 8 16

Dimensions (mm) DCX LF LH LS 17,5 120 30 90 25,5 120 30 90

Axial

0° 0°

45°

Body WFXC 12000E (Standard Type)

No. of Weight

Stock

Body WFXC 08000E (Standard Type)

Radial

Cat. No.

DMM Teeth (kg) 10 1 0,1 16 2 0,2

WFXC 12025E 12032E

DC1 25 32

m m

Dimensions (mm) DCX LF LH LS 41,0 150 40 110 48,0 150 40 110

No. of Weight

DMM Teeth (kg) 25 3 0,6 32 3 1,0

Identification Details WFX

Cutter Series

Chamfering

016

Insert Size

Cutter Diameter

Endmill Type

Inserts

SOMT SOET

m m

   

 

m m m –

m m m m – – –

 

  –

  m m m – – –

  

m m m –

m m m m m m – – – m m



m m m m m m m m m m – – – m m

m m



m m – – – m



m m

m m m



–



m m m –



m m m m m m – – –

   

m m –

DL1000

m m

K M

ACM300

SOMT SOMT

ACK200

SOET

ACP300

SOET

m m m m m m m m m m – – –

ACP200

SOMT

Carbide DLC S

– – – – – – – – – –

   – – – – – –



Spare Parts Applicable Cutter WFXC08000E WFXC12000E

   – – – – – –



Radius (mm)

Fig.

0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2 0,2 0,4 0,8 0,8 0,4 0,8 1,2 1,6 0,8 0,8

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2

Applicable Cutters Fig. 1

Indexable Endmills

SOMT

ACP100

ACM200

Cat. No. SOMT

ACK300

Coated Carbide

Application High Speed / Light cut General Purpose Roughing

WFXC08000E Fig. 2

WFXC12000E

Recommended Cutting Conditions Screw

Wrench

ISO

Work Material General Steel

BFTX0306IP 2,0 BFTX03512IP 3,0

TRDR08IP TRDR15IP

P Soft Steel Die Steel M Stainless Steel K Cast Iron

Hardness (HB)

Cutting Speed

180–280

150–200–250 0,05–0,10–0,15

≤180

180–265–350 0,10–0,15–0,20

200–220

100–150–200 0,05–0,10–0,15

150–200–250 0,05–0,10–0,15

250

100–175–250 0,05–0,10–0,15

Feed Rate

Min. - Optimum - Max.

H57

”Wave Mill” Series

WFXC 08000/12000 M Modular Type

Radial

Rake Angle

Head (WFXC 08000M)

Axial

Identification Details WFX C 08 016

Stock

Dimensions (mm) No. of Weight Cat. No. DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) WFXC08016M08Z2 m 16 25,5 8,5 M8 42 25 5 17 8 13 2 0,1

Cutter Series

Cutter Diameter

Chamfe- Insert ring Size

0° 0°

45°

M08

Screw Size

No. of Teeth

Head (WFXC 12000M) Stock

Dimensions (mm) No. of Weight DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) WFXC12025M12Z3 m 25 41,0 12,5 M12 56 32 5 21 10 19 3 0,1 12032M16Z3 m 32 48,0 17,0 M16 63 40 5 23 10 24 3 0,2 Cat. No.

 H5

Inserts

SOMT SOMT

SOMT SOET

m m

   

 

m m m –

 

  –

  m m m – – –

  

m m m –

m m m m m m – – – m m



m m m m m m m m m m – – – m m

m m



m m – – – m



m m



m m m



–



m m m –



DL1000

m m

m m m m – – –

K M

ACM300

SOET

ACK200

SOET

m m m m m m m m m m – – –

Carbide DLC S

ACP300

SOMT

ACP200

Indexable Endmills

SOMT

ACP100

ACM200

Cat. No. SOMT

ACK300

Coated Carbide

Application High Speed / Light cut General Purpose Roughing

– – – – – – – – – –

m m m m m m – – –

  

m m –



   

– – – – – –

Spare Parts Applicable Cutter WFXC08000M WFXC12000M

– – – – – –

Radius (mm)

Fig.

0,4 0,8 0,4 0,8 1,2 0,8 1,2 0,4 0,8 1,2 0,2 0,4 0,8 0,8 0,4 0,8 1,2 1,6 0,8 0,8

Fig. 1

Fig. 2

Recommended Cutting Conditions Screw

Wrench

ISO

Work Material General Steel

BFTX0306IP 2,0 BFTX03512IP 3,0

TRDR08IP TRDR15IP

P Soft Steel Die Steel M Stainless Steel K Cast Iron

H58

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2

l = Euro stock m = Japan stock

Hardness (HB)

Cutting Speed

180–280

150–200–250 0,05–0,10–0,15

≤180

180–265–350 0,10–0,15–0,20

200–220

100–150–200 0,05–0,10–0,15

150–200–250 0,05–0,10–0,15

250HB

100–175–250 0,05–0,10–0,15

Feed Rate

Min. - Optimum - Max.

Recommended Tightening Torque (N·m)

Alnex

ANX Series

New

Features Drastically Reduced Runout Adjustment Time

Simple screw-fastening structure enables fine adjustments to be made easily.

Blade Through Coolant

Secures a supply of coolant to the cutting edge and breaks chips thoroughly.

Lightweight Aluminum Alloy Body

Utilizing aluminum alloy to achieve a total weight of less than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Shank

Shell

Type

Product Range Cat. No.

Body Material

Diameter Range (mm) / No of Teeth Ø32

Ø40

Ø50

Ø63

Ø80

Ø100

Ø125

Ø160

ANXA 16000RS

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

ANXA 16000R (Inch)

Aluminum Alloy

10, 14

12, 18

14, 22

20, 28

8, 12

10, 14

12, 18

14, 22

8, 12

10, 14

12, 18

14, 22

ANXS 16000RS

Steel

ANXS 16000R (Inch)

Steel

ANXS 16000E

 G60

Steel

6, 9

6 Inch Inch Bore

Blade Selection Guide

9,0 mm

High Strength Corner Radius

Wiper *Edge length GX type = 9,0 mm

6,0 mm

General-purpose (standard)

GX H

Emphasis on fracture resistance

Higher

Regrinding Portion

1,0 mm

Sharpness

25°

Assuming 0,2 mm of regrinding each time, an edge can be used up to 6 times. (Peripheral edge cannot be reground.)

Roughing

Edge Stability

R0,4

Reduces Running Costs by Drastically Increasing Blade, Insert Regrinding Allowance (to 1,0 mm)

25°

Roughing

Edge Selection Guide

Reduction of back force

25°

Long Edge

Applica- Finishing / Light General Purpose tions Cutting Edge 6,0 mm 6,0 mm Length*

W R150

Standard

— 5' FA1

25°

H Edge Treatment R150

Low Cutting Force

Features

GX R150

25°

R150

FA15'

Cutting Edge Shape

Max. Regrinding Allowance

Type

Indexable Endmills

Work Material

If you wish to use reground blades you shall use sets of blades with matching size of the same level in order to keep the balance.

H59

Alnex

ANX Series Performances High-Speed / High-Efficiency Cutting

Realizes ultra-high efficiency machining with vf = 30.000 mm/min

35.000

Feed Rate (mm/min)

30.000

Comparison: Cutter Diameter Ø 100 mm

ANX Series Competitor

Spindle Speed min-1

Number of Teeth

Feed Rate vf (mm/min)

18.000

32.400

25.000 20.000 15.000 10.000 5.000 0

Competitor

ANX Series 9.500

11.400

Drastically Reduces Runout Adjustment Time

– Simple screw-fastening structure – Enables fine adjustments to be made easily – High-rigidity body Blade

Indexable Endmills

Clamp Screw

Adjustment Time for Runout Setting ≤ 5 µm

Adjustment Screw

ANX Series Adjustment in 1 time (Ø 100, 18 teeth) Competitor Adjustment:

Correction 2nd time

1st time

(Ø 100, 12 teeth)

Correction 3rd time 30

40 (min)

Already completed in 1st time setting, adjustment time reduced.

Chip Control Blade-Through Coolant Chip Breaking

3 mm

ANX Series

Blade-Through Coolant

H60

= Japan stock

3 mm

Competitor

Work Material: G-AlSi12Cu Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

Recommended Tightening Torque (N·m)

Alnex

ANXS 16000 E

New

-2 – 0° +5°

90°

DMM h7

Radial Axial

DCX

Rake Angle

LS LF

Body - ANXS (Steel) Cat. No.

Dimensions (mm)

Stock

DCX

DMM

30 38

32 40

20 20

35 40

60 60

95 100

ANXS 16032E04 16040E06

Cutter Series

Steel Body

16 Blade Size

032

Cutter Diameter

Round Shank

04 Number of Teeth

Spare Parts

ANXS 16032E04 16040E06

Max. Allowable Spindle Speed

Sold separately.

Adjustment Adjustment Clamp Screw Wrench Screw Wrench

Applicable Cutters

Weight (kg) 0,3 0,5

Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details

ANX

No. of Teeth 4 6

BXA0310IP 2,0

HFJ

TRXW10IP

ANT

Cat. No. ANXS 16032E04 16040E06

Assembly Wrench

n max (min-1) 10.000 10.000

HFVT

Blades

ANB 1600R-L 1600R-G 1600R-H 1600R-GX 1604R 1600R-W

SUMIDIA Fig. 1

Fig. 2

16 6,0

DA1000

Cat. No.

Indexable Endmills

Application High Speed / Light Cut General Purpose Roughing

Cutting Edge Length

6,0 6,0 6,0 9,0 6,0 –

m m m m m

Wiper Edge Shape

Applications

Fig. Fig. 3

Linear Arc-Shaped Arc-Shaped Arc-Shaped Linear Arc-Shaped

Low Cutting Force General Purpose Strong Edge Long Edge Corner Radius Wiper

9,0

1 1

Fig. 4

16 6,0

R0,4

1 2 3

Wiper Blade

Recommended Cutting Conditions Si content ≤ 12,6 %

Min. - Optimum - Max.

ISO

Work Material

Hardness

Cutting Speed vc (m/min)

Aluminium Alloy

–

2.000–2.500–3.000

0,05–0,13–0,20

Cutting Speed vc (m/min)

Feed Rate fz (mm/t)

Grade

400–600–800

0,05–0,13–0,20

DA1000

Si content ≥ 12,6 %

Feed Rate fz (mm/t)

Grade DA1000

Min. - Optimum - Max.

ISO

Work Material

Hardness

Aluminium Alloy

–

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine rigidity, work clamp rigidity, depth of cut and other factors.

H61

Alnex

ANX Series ALNEX Series Usage Manual Adjustment of the Blades, Runout Alignment 1 Before inserting the blade, make sure that the seat and screws are free

of debris by cleaning those areas.

2 Insert the blade into its seat. 3 While holding the blade against the seat, install the clamping bolt using

Pre-tighten (1N·m)

the provided wrench, pre-tightening the bolt (recommended pre-torque is 1 N·m).

4 Using the provided wrench for the height adjustment screw, set the

height to your predetermined value.

Adjust height

5 Fully tighten the clamp bolt (recommended torque is 2 N·m). 6 Use 1 blade as a datum point and adjust all blade heights to match.

Final tighten (2N·m)

7 After tightening, verify that there is no gap between the seat and blade.

Balance Adjustments

Clamp Bolts for Arbor Dim. M

Max. Torque

Applicable Cutters

BXH0825-D13

ANXS16040RS_ _

BXH1030-D16

ANXS16040RS_ _ , ANXS16063RS_ _

BXH1235-D18

ANXS16063R_ _

BXH1235-D33

ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _

BXH1635-D40

100

ANXS16100R(S)_ _

BXH2036-D50

200

ANXS16125R(S)_ _ , ANXA16160R(S)_ _

Work Material

ØD

Indexable Endmills

The cutter comes pre-balanced to a G 6,3 specification. Under normal circumstances, it is not necessary to adjust the balance of the cutter.

Other Precautions -- Please use only Sumitomo genuine parts. -- Please regularly replace clamp bolts. -- If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use dummy blades (set height well below effective blades). -- Please do not operate after releasing the interlock or opening the cover. -- Please avoid use and consult with Sumitomo if you mistakenly crash the body. -- As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into machine tool.

H62

Multi-Drills K1–K72

Selection Guide

MULTI-DRILLs......................................................... K 2–5 SDP … U3/5/7-HAK.............................................. SDM … U3/5 -HAK MDW … GS 2/4........................................................ MDS … S/M K-HAK..................................................

K 6–11 K12–17 K18–21 K22–23

Flat MultiDrill Deep Hole Drills for Steels for Aluminium Pilot Hole Drills AURORA COAT Drills MINI-Drills

MDF.......................................................................... MDW… XHG S / PHT............................................... MDW … XHG S........................................................ MDW … XHT A......................................................... MDW … PHT............................................................ MDW … NHGS......................................................... MLDH … L/P............................................................ MDUS / MDSS......................................................... MDS … SDC.............................................................

K24–31 K32–33 K34 K35 K34–35 K36–37 K38–39 K40 K41

Brazed Type Drills Series

KDS........................................................................... KDS … MAK............................................................. KDS … LAK.............................................................. KDS … DAK............................................................. KDS … FA................................................................

K43 K44–45 K46–47 K48–49 K50

Replaceable Head Type Drills Drill Holder Drill Head for Steels for Stainless Steels for Spot Facing Large Holes

SMD.......................................................................... SMDH . . .(D).............................................................. SMDT …D MTL........................................................ SMDT …D MEL........................................................ SMDT ....MFS.......................................................... SMDT.....MTL...........................................................

K51 K52/57/59 K53 K54–55 K56–57 K58–59

Insert Type Drills Eccentric Sleeve Plunge Drills Multi-Function Mills

WDX (2D, 3D, 4D, 5D).............................................. WAS ......................................................................... PDL (2D, 3D)............................................................ PCT (3D, 5D )............................................................

K60–69 K66 K70–72 K71–72

SUMIDIA Coated Drills

Multi-Drills

Solid Type Drills

Multi-Drill Series General Features MultiDrill series is Sumitomo‘s original brand of high performance drills that have a special cutting edge design coupled with an advance carbide substrate. The series has a comprehensive selection of diameters and drill lengths to cover a wide range of work materials and require-ments, providing high efficiency, high precision and cost effectiveness.

Solid Carbide Type Multi-Drills Selection SDP ...

SDM ...

MDW ...

MDS ...

MDF ...

GS 2/4

S/M K-HAK (DIN)

…S2D, L2D …H3D, H5D

a K22–23

a K24–31

…U3/5/7 …U3/5 -HAK (DIN) -HAK (DIN)

Page

a K 6–11 a K 12–17 a K18–21

… XHGS … XHTA

… PHT

a K32–35

… NHGS

MLDH

MDUS / MDSS

MDS ...

…P/ L

–

… SDC

a K40

a K41

a K36–37 a K38–39

Multi-Drills

Type

MDW …

Pilot drill

Application Form Length

(The ratio to øD)

Coolant holes

m7 drill DIN type 3D/5D/7D

3D / 5D

Yes

Coating

AlCrTiN

Diameter range

3,0–16,0

Pilot drill

PMK

PMK N

h8 drill cylindric

m7 drill DIN type

h8 drill cylindric

Extra long DIN type

2 / 4D

3D / 5D

S2D/ L2D

H3D/ H5D

Yes

DEX

TiAlN

2,0– 16,0

4,0–12,0

(TiAlCr/TiSi)

PVD

3,0– 4,0– 0,3– 16,0 8,0 20,0

PMK PMK H

Super Long Multi-Drill Micro Drill

10D–30D 3D / 5D /10D 5/12/20/30 D Yes

TiAlN

Mini Multi-Drill

Diamond Coated

10D

Yes

–

DLC

TiAlN

TiAlN / ZX

SUMIDIA

3,0–12,0

3,0–16,0

0,8–2,0

0,03–1,0

2,0–10,0

Multi-Drill Series Advantages l Unique curved flute design with proven enhanced chip formation and removal, resulting in better hole accuracy. l High speed and high efficient drilling is made possible with the combination of a special substrate with an advanced PVD coating. (10x tool life of HSS drills, 5x the efficiency) l Wide selection range (Diameter: 0,03–65 mm, Drilling depths L/D: 2–30) l Other diameters and length can be asked and offered

Brazed Carbide Type and Insert Type Multi-Drills Selection KDS … Type Page

MAK

SMD … a K51,K56, K58

a K43

LAK

DAK

a a a K44–45 K45–46 K48–49

FA a K50

SMDT …(D) MTL a K53, K59 SMDT …D MEL a K54–55

WDX … WAS ....-.. a K70 a K60–69

PDL …

PCT …

a K70–72

a K71–72

SMDT … MFS a K57 SMDH …M-3/5/8 a K52, K56 SMDH …M / L / D a K59

Multi-Drills

Application

PMK S

P M K

Form

h7 drill

h8 drill

SMDT type carbide head

Indexable insert drill

Straight flute insert drill

Insert mill

10D

1.5D / 3D / 5D / 8D / 12D

2D / 3D / 4D / 5D

2D / 3D

3D / 5D

Length

(The ratio to øD)

P M K N

Coolant holes

Yes

Coating

TiAlN

–

TiAlN

WDXT type insert

Diameter range

9,5–40,5

8,0–30,5

12,0–42,5

3,0–65,0

16,0–40,0

Multi-Drill Series

Selection Guide According to Drill Types / Applications

”Super Multi-Drill” MDS / MDW Type

Solid Type

Application

General

Special

m7 DIN Type ”Super Multi-Drill”

”Super Multi-Drill”

SDP…U HAK Type

MDW…GS Type DEX (TiAlCr/TiSi) coated general purpose drill without coolant holes

AlCrTiN coated general purpose drill with coolant holes

Ø 3,0–16 mm L/D: 3, 5, 7

a K6–11

”Super Multi-Drill”

MDS…K-HAK Type

MDS…D Type

TiAlN coated general purpose drill with coolant holes

Hardened Steel Exotic Metals

—

Ø 1,0–16,1 mm L/D: –3

a K22–23

”Super Multi-Drill”

Long Type ”Super Multi-Drill”

KDS… MAK Type

KDS… LAK Type Deep Hole Drilling

General Purpose Drill

”Super Multi-Drill” KDS Type

a K18–21

m7 DIN Type ”Super Multi-Drill”

Ø 2,0–12 mm L/D: –2, –4

Brazed Type

Ø 2,0–16 mm L/D:–2, –4

—

Ø 12–26 mm L/D: –3

a K44–45

—

Ø 12–26 mm L/D: –5

a K46–47

Long Type ”Super Multi-Drill”

Extra Long Typ ”Super Multi-Drill”

KDS… DAK Type

KDS… FA Type

Ø 9–22 mm L/D: –7

Good Chip Removal

—

(Stock in Japan)

For Cast Irons and Aluminium Alloys

Multi-Drills

Delivery on request

a K48–49

a K50

Recommended Cutting Conditions by Work Materials

Brazed Type Solid Type

Drill

Work

Steel

SDP…U HAK MDW… GS

0,35 0,2I–––––––––I

KDS… AK

50InnnnnnI90

(MAK / LAK / DAK)

KDS… FA

50InnnnnnnI120

0,35 0,15I––––––––––––I

—

Stainless Steel 15InnnnnnI70 0,1I––––––I0,2

35InnnnI50 0,15 I––––––I0,25

—

Cast Iron

Non-ferrous Metalls

50InnnnnnI110

—

60InnnnI100

—

0,35 0,2I–––––––––I

60InnnnnnI150 0,5 0,5 0,2I–––––––––I 0,2I–––––––––I

30InnnnI70

InnnnnnnnI Cutting speed v c (m/min) I––––––I Feed f (mm/rev)

Multi-Drill Series

Selection Guide According to Drill Types / Applications General

Application

Special

Insert Type Drills

Indexable Drills

WDX Type

SMD Type

High Efficiency and Deep Holes

Ø 13,0–65,0 mm L/D: 2, 3, 4, 5

Application

a K60–69

a K51–59

Ø 16,0–40,0 mm L/D: 2, 3, 5

Very Small Hole

”Super Long Multi-Drill”

MDW…XHGS/XHTA Type

AURORA-Coat Drill

”P” type for pilot hole

For Aluminium Alloy

a K32–35

MDW…NHGS Type

a K38–39

Ø 0,8–2,0 mm L/D: 5/12/20/30

a K70–72

Precision Hole

”Long Micro Drill”

MLDH… P/L Type

New General Purpose Deep Hole Drill

Special Purpose Drills

PDL & PCT Plunge Drills and Plunge Mills

Ø 12,0–42,5 mm L/D: 3, 5, 8

Deep Hole

Ø 4,0–12,0 mm L/D: 10/15/20/25/30

”Multi-Function” Types

Replaceable Head Type Drills

a K36–37

Ø 3,0–16,0 mm L/D: 3 / 5 / 10 ”SUMI-DIA” coaed Drill

”Mini-MultiDrill”

MDS…SDC Type

MDSS Type

For Aluminium & CFRP*

— a K40

Ø 0,20–1,00 mm L/D: 10

CFRP* (Carbon FibreReinforced Plastic)

a K41

Ø 2–10 mm L/D: –3

”Micro Drill”

MDUS Type

For Printed Circuit Boards High precision holes

— a K40

Ø 0,05–0,19 mm L/D: –8

Recommended Cutting Conditions by Work Materials Work

Drill

SMD

(Ø 20)

WDX

(Ø 18)

MDW…XHT

Steel 50InnnnnnnI120 0,12 I–––––––––––I 0,35 100InnnnnnnnnnI220 0,15 I–––––––I 0,25 80I

I120

nnnnn

(Ø 5)

0,15 I–––––––––I0,25

Stainless Steel 50InnnnI90 0,1I––––––––I0,25 80InnnnnnnnnI180 0,06 I––––––I 0,18 30I

I60

nnn

0,08I––––––I0,15

Cast Iron

Multi-Drills

—

Non-ferrous Metalls

50InnnnnnI100

100InnnnnnnnI180 0,45 0,4 0,2I–––––––––– 0,2I–––––––––– 120InnnnnnnI200 0,1I––––––––––––I 0,32 50I

I90

100InnnnnnnnnI200 0,1I––––––––I 0,25

nnnnnn

80InnnnnnnnI160

0,15I––––––––I0,3

0,12 I–––––––––––I 0,35

InnnnnnnnI Cutting speed v c (m/min) I––––––I Feed f (mm/rev)

SumiDrill Power Series

AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP Type (DIN) General Features

Shank

New designed double margin

DIN 6535 HAK

Excellent hole accuracy

Sumi-Power Coating Excellent wear resistance and anti-adhesion

Elliptical flute design Improved chip formation and chip evacuation

Curved cutting edge, optimized edge preparation

Coating Structure

Low cutting force

Improved anti-adhesion AlCrTiN lubricant layer coating with high Al content improves friction condition. High wear resistance Tough and hard AlCrTiN super multilayer

Stock Size Ø 3,0 – Ø 12,0 Increment 0,1 mm Ø 12,1 – Ø 16,0 Standard diameter

Substrate

Advantages The specific and optimum solution for a wide range of application conditions Top performance parameters, maximum feed and stable long tool life Double margin design for high-precision holes Good balance of high wear resistance and toughness Curved cutting edge - ideal for removing chips Reliable and high productivity performance

Multi-Drills

Application Range Diameter Ø 3,0 – Ø 6,0 mm

Diameter Ø 6,1 – Ø 10,0 mm

150

Diameter Ø 10,1 – Ø 16,0mm

150

SDP vc (min)

SDP

100

vc (min)

SDP 100

50 0,2

f (mm/rev)

Competitor

0,1

100

0,3

50 0,1

0,2

0,3

f (mm/rev)

0,4

0,1

0,2

0,3

f (mm/rev)

0,4

0,5

SumiDrill Power Series

( DC - Tolerance: m7 )

SDP Type (DIN)

Maximum Feed Rate Result Feed Rate (mm/rev)

0,30

0,40

0,50

0,55

0,60

0,65

0,70

0,75

SDP Type

Competitor

0,80

Breakage!

Internal test conditions

Drill: Ø 4, L/D = 5 Work Material: Carbon Steel (C50) Cutting Data: vc = 80 m/rev, ap = 18 mm

Comparison of Tool Life

Triple Tool Life Drill: Ø 8, L/D = 5 Work Material: Carbon Steel (C50) Cutting Data: vc=80m/min, f=0,15mm/rev, ap=38mm, Through hole, Internal coolant

SDP Type Competitor

Breakage! 0

40 Cutting Length (m)

Competitor

SDP Type

Cut volume: 950 cm3

Cut volume: 3800 cm3

SDP Type

Competitor

Breakage

500 Holes

Work: C50, Drill Dia: 8 mm, L/D = 5

2000 Holes

Excellent Hole Accuracy Hole Accuracy

Chip Shape Multi-Drills

SDP Type

Oversize (mm)

Compact cutting chips Stable hole size 0,011

Entrance Bottom

Number of holes

Longer cutting chips

Competitor

Oversize (mm)

Unstable Breakage!

Number of holes

0,016

Entrance Bottom Drill: Workpiece: Cutting Data:

Ø 8, L/D = 5 Carbon Steel (C50) vc=80m/min, f=0,25mm/rev, ap=24mm, Blind-hole, Internal coolant

SumiDrill Power Series

AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP (DIN) Type

DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 3,0–7,5 mm, 3D / 5D /7D

LCF OAL

Multi-Drills

DC DMM (mm) (mm) 3,0 3,1 3,2 3,25 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,65 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,55 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5

Cat. No. (L/D) 3, 5, 7 SDP 0300 U □ HAK SDP 0310 U □ HAK SDP 0320 U □ HAK SDP 0325 U □ HAK SDP 0330 U □ HAK SDP 0340 U □ HAK SDP 0350 U □ HAK SDP 0360 U □ HAK SDP 0370 U □ HAK SDP 0380 U □ HAK SDP 0390 U □ HAK SDP 0400 U □ HAK SDP 0410 U □ HAK SDP 0420 U □ HAK SDP 0430 U □ HAK SDP 0440 U □ HAK SDP 0450 U □ HAK SDP 0460 U □ HAK SDP 0465 U □ HAK SDP 0470 U □ HAK SDP 0480 U □ HAK SDP 0490 U □ HAK SDP 0500 U □ HAK SDP 0510 U □ HAK SDP 0520 U □ HAK SDP 0530 U □ HAK SDP 0540 U □ HAK SDP 0550 U □ HAK SDP 0555 U □ HAK SDP 0560 U □ HAK SDP 0570 U □ HAK SDP 0580 U □ HAK SDP 0590 U □ HAK SDP 0600 U □ HAK SDP 0610 U □ HAK SDP 0620 U □ HAK SDP 0630 U □ HAK SDP 0640 U □ HAK SDP 0650 U □ HAK SDP 0660 U □ HAK SDP 0670 U □ HAK SDP 0680 U □ HAK SDP 0690 U □ HAK SDP 0700 U □ HAK SDP 0710 U □ HAK SDP 0720 U □ HAK SDP 0730 U □ HAK SDP 0740 U □ HAK SDP 0750 U □ HAK

Grade: PCX70 Helix angle: 30°

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

Stock

l = Euro stock q = Delivery on request

OAL

LCF

Stock

l l

75 35,5

106

116

33,5

LCF

OAL

Dimensions (mm)

※ Remarks: q Non-Stock Items will be required minimum order quantity for 30 pcs.

7D Type

Dimensions (mm)

SumiDrill Power Series

(DC - Tolerance: m7 )

SDP (DIN) Type DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 7,6–12,5 mm, 3D / 5D / 7D

LCF OAL

DC DMM (mm) (mm)

(L/D) 3, 5, 7 SDP 0760 U □ HAK SDP 0770 U □ HAK SDP 0780 U □ HAK SDP 0790 U □ HAK SDP 0800 U □ HAK SDP 0810 U □ HAK SDP 0820 U □ HAK SDP 0830 U □ HAK SDP 0840 U □ HAK SDP 0850 U □ HAK SDP 0860 U □ HAK SDP 0870 U □ HAK SDP 0880 U □ HAK SDP 0890 U □ HAK SDP 0900 U □ HAK SDP 0910 U □ HAK SDP 0920 U □ HAK SDP 0925 U □ HAK SDP 0930 U □ HAK SDP 0940 U □ HAK SDP 0950 U □ HAK SDP 0960 U □ HAK SDP 0970 U □ HAK SDP 0980 U □ HAK SDP 0990 U □ HAK SDP 1000 U □ HAK SDP 1010 U □ HAK SDP 1020 U □ HAK SDP 1030 U □ HAK SDP 1040 U □ HAK SDP 1050 U □ HAK SDP 1060 U □ HAK SDP 1070 U □ HAK SDP 1080 U □ HAK SDP 1090 U □ HAK SDP 1100 U □ HAK SDP 1110 U □ HAK SDP 1120 U □ HAK SDP 1130 U □ HAK SDP 1140 U □ HAK SDP 1150 U □ HAK SDP 1160 U □ HAK SDP 1170 U □ HAK SDP 1180 U □ HAK SDP 1190 U □ HAK SDP 1200 U □ HAK SDP 1210 U □ HAK SDP 1220 U □ HAK SDP 1230 U □ HAK SDP 1240 U □ HAK SDP 1250 U □ HAK

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

7D Type

Dimensions (mm)

OAL

LCF

l l

Stock

103

102

118

131

139

155

104

163

112

182

131

107

116

LCF

OAL

Dimensions (mm)

Stock

124

Multi-Drills

7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,25 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9 11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12,0 12,1 12,2 12,3 12,4 12,5

Cat. No.

Grade: PCX70 Helix angle: 30°

※ Remarks: q Non-Stock Items will be required minimum order quantity for 30 pcs.

SumiDrill Power Series

AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP (DIN) Type

DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 12,6–16,0 mm, 3D / 5D / 7D

LCF OAL

Multi-Drills

DC DMM (mm) (mm) 12,6 12,7 12,8 12,9 13,0 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 15,1 15,2 15,3 15,4 15,5 15,6 15,7 15,8 15,9 16,0

Cat. No. (L/D) 3, 5, 7

SDP 1260 U □ HAK SDP 1270 U □ HAK SDP 1280 U □ HAK SDP 1290 U □ HAK SDP 1300 U □ HAK SDP 1310 U □ HAK SDP 1320 U □ HAK SDP 1330 U □ HAK SDP 1340 U □ HAK SDP 1350 U □ HAK SDP 1360 U □ HAK SDP 1370 U □ HAK SDP 1380 U □ HAK SDP 1390 U □ HAK SDP 1400 U □ HAK SDP 1410 U □ HAK SDP 1420 U □ HAK SDP 1430 U □ HAK SDP 1440 U □ HAK SDP 1450 U □ HAK SDP 1460 U □ HAK SDP 1470 U □ HAK SDP 1480 U □ HAK SDP 1490 U □ HAK SDP 1500 U □ HAK SDP 1510 U □ HAK SDP 1520 U □ HAK SDP 1530 U □ HAK SDP 1540 U □ HAK SDP 1550 U □ HAK SDP 1560 U □ HAK SDP 1570 U □ HAK SDP 1580 U □ HAK SDP 1590 U □ HAK SDP 1600 U □ HAK

Grade: PCX70 Helix angle: 30°

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

Stock

l = Euro stock q = Delivery on request

OAL

LCF

Stock

107

115

Dimensions (mm)

OAL

LCF

182

131

204

149

124

133

※ Remarks: q Non-Stock Items will be required minimum order quantity for 30 pcs.

K10

7D Type

Dimensions (mm)

SumiDrill Power Series

(DC - Tolerance: m7 )

SDP (DIN) Type

Recommended Cutting Conditions

ISO 513

Work Material

free cutting steel construction steel case-hardened steel heat-treatable steel spring steel

Carbon steel Cast steel

Stainless steel Cast steel

Feed rate (mm/rev)

Ø 6,1–10,0 mm

Ø 10,1–16,0 mm

vc=m/min

Feed rate (mm/rev)

vc=m/min

Feed rate (mm/rev)

420

125

50–80–120

0,15–0,20–0,31

70–110–140

0,20–0,25–0,42

80–120–160

0,25–0,30–0,53

650

190

50–80–120

0,15–0,20–0,31

70–110–140

0,20–0,25–0,42

80–120–160

0,25–0,30–0,53

850

250

50–80–120

0,15–0,20–0,31

70–110–140

0,20–0,25–0,42

80–120–160

0,25–0,30–0,53

750

270

50–80–120

0,15–0,20–0,31

70–110–140

0,20–0,25–0,42

80–120–160

0,25–0,30–0,50

1000 300

10–20–30

0,05–0,06–0,11

15–22–30

0,08–0,09–0,14

20–28–35

0,08–0,09–0,16

600

50–70–90

0,10–0,14–0,24

60–80–110

0,15–0,20–0,32

70–100–120

0,20–0,25–0,40

45–65–85

0,10–0,14–0,24

60–80–110

0,15–0,22–0,34

65–95–120

0,20–0,25–0,37

40–60–80

0,10–0,15–0,26

60–80–110

0,15–0,20–0,32

60–90–120

0,20–0,25–0,37

1200 350

35–55–75

0,10–0,15–0,26

55–75–110

0,15–0,22–0,32

55–80–110

0,20–0,27–0,38

680

180

200

30–40–50

0,10–0,15–0,25

30–40–50

0,12–0,20–0,28

30–40–50

0,12–0,20–0,32

20–30–40

0,10–0,12–0,23

20–30– 40

0,12–0,15–0,27

20–30–40

0,14–0,18–0,32

martensitic/ferritic

680

200

40–55–70

0,08–0,10–0,21

40–60–75

0,10–0,12–0,25

50–70–80

0,10–0,12–0,25

martensitic

820

240

30–45–60

0,08–0,10–0,20

40–60–70

0,10–0,12–0,24

50–60–80

0,10–0,12–0,24

austenitic

600

180

30–45–60

0,08–0,10–0,20

40–60–70

0,10–0,12–0,24

50–60–80

0,10–0,12–0,24

Duplex

740

230

30–45–60

0,06–0,08–0,18

40–60–70

0,08–0,10–0,23

50–60–80

0,10–0,10–0,23

ferritic/pearlitic

180

50–70–90

0,15–0,20–0,36

60–80–100

0,20–0,25–0,40

70–100–120

0,25–0,30–0,42

pearlitic

260

40–60–80

0,15–0,20–0,36

50–70–90

0,20–0,25–0,40

60–80–100

0,25–0,30–0,42

ferritic

160

50–70–90

0,15–0,18–0,31

60–80–100

0,20–0,25–0,40

70–100–120

0,25–0,30–0,42

pearlitic

250

40–60–80

0,15–0,18–0,31

50–70–90

0,20–0,25–0,40

70–80–100

0,25–0,30–0,42

Heat resisting alloys

Fe-based

10–20–30

0,08–0,09–0,13

15–22–32

0,08–0,10–0,15

20–28–35

0,10–0,12–0,19

Ni / Co-based

10–20–30

0,08–0,09–0,13

15–22–32

0,08–0,10–0,15

20–28–35

0,10–0,12–0,19

Titanium Titanium alloys

pure Titanium

10–20–30

0,05–0,06–0,12

15–22–32

0,08–0,09–0,17

20–28–35

0,08–0,09–0,17

Aluminium Al-wrought alloys

pure aluminium

70–90–100

0,15–0,20–0,25

80–100–120

0,20–0,25–0,30

100–120–140

0,25–0,30–0,35

80–100–120

0,15–0,20–0,25

110–130–180

0,20–0,25–0,30

160–180–200

0,25–0,30–0,35

10–20–30

0,08–0,09–0,10

15–22–32

0,08–0,10–0,12

20–28–35

0,12–0,15–0,20

Cast iron GG

Ø 3,0–6,0 mm vc=m/min

1100 325

tool steel hot work steel

High alloy steel

HardRm ness N/mm2 HB30

case-hardened steel heat-treatable steel 930 275 bearing steel nitriding steel 1000 300 cold work steel

Low alloy steel Cast steel

Type/ Structure

SDP_____U_HAK PCX70 Fitness

Material Group

Cast iron GGG

Ti-Basis

430

wrought alloys Si ≤ 12%

Aluminium Cast alloys

Si ≥ 12% Al - Mg alloys

Zinc die-cast

Zn alloys Copper

Copper alloys

Brass Bronze 45 HRC

Hardened steel

60 HRC > 60 HRC Preferred choice

Suitable

Possible

Multi-Drills

55 HRC

SDP-Identification

SDP 0800 U 3 HAK PCX70 SumiDrill Power Type

Grade

Drill Diameter 8,0 mm U: Universal

DIN 6535 Form HAK Drilling Depth 3D/5D/7D

K11

SumiDrill Power Series

SDM Type General Features

Shank DIN 6535 HAK

Flat and narrow single margin Reduced frictional resistance and heat development

Large cooling channels

Large chip pocket

Improved coolant distribution

Improved chip evacuation

Sumi-Power Coating Increased wear resistance and long tool life

Sharp cutting edge

Stock Size

Optimised for stainless steel and reduction in cutting forces

Ø 3,0 – Ø 12,0 Increment 0,1 mm Ø 12,1 – Ø 16,0 Standard diameter

Advantages

0.3 Feed Rate for Ø 6,0–12,0

Multi-Drills

High process reliability in stainless steel and low carbon steel Can be used on low-performance machines! (àavoids overload!) High surface quality in the bore Sharp cutting edge High adhesion resistance by Sumi-Power Coating

SDP (universal drill) High rigidity High wear resistance

0.2

SDM (sharp cutting edge) 0.1

Low burr formation Low cutting forces

Stainless Steel X5CrNiS18 10 (1.4301) X7CrS17 (1.4104) etc... Difficult to machine

K12

Low carbon steel Ck10 (1.1121) 42CrMo4 (1.7225) etc...

Carbon steel, cast C35–C55 (1.0501–1.0535) GG25 (0.6025) etc...

Good machinability

SumiDrill Power Series

SDM Type Chip Control

Drill: Ø 8 mm, L/D = 5 Work Material: X5CrNiS18 10 (1.4301) Cutting D ata: vc=60m/min, f=0,10mm/rev, ap=19mm Internal coolant (2,0MPa)

SDM

Competitor A

Short chips, good chip evacuation

Partial long chips, risk of tool breakage by poor chip evacuation

Optimal Cutting Forces

Ø 8 mm, L/D = 5 Drill: Work Material: X5CrNiS18 10 (1.4301) Cutting Data: vc=60m/min, f=0,20mm/rev, ap=40mm Internal coolant (2,0MPa)

10 % lower than competitor A SDM

Cutting Force (N)

Competitor

Cutting Time

Unstable

Low Burr Formation

Burr Height

0,6

Drill: Ø 8 mm, L/D = 5 Work Material: X5CrNiS18 10 (1.4301) Cutting Data: vc=60m/min, f=0,20mm/rev, ap=40mm Internal coolant (2,0MPa)

Low burr

Multi-Drills

0,3

0,4 0,2 0

Burr (mm)

SDM

Competitor A

Competitor B

0,20

0,24

0,77

SDM

Competitor A

Competitor B

K13

SumiDrill Power Series

SDM Type

Recommended Cutting Conditions

ISO 513

Work Material

Type/ Structure free cutting steel construction steel Pcase-hardened steel heat-treatable steel spring steel

Carbon steel Cast steel

SDM_____U_HAK PCX70 HardRm ness N/mm2 HB30

Fitness

Material Group Ø 3,0–6,0 mm Feed rate (mm/rev)

vc=m/min

Ø 6,1–10,0 mm vc=m/min

Feed rate (mm/rev)

Ø 10,1–16,0 mm Feed rate (mm/rev)

vc=m/min

420

125

 80 – 100 – 120 0,08– 0,11 –0,14

80– 100 –120

0,10– 0,15 –0,20

80– 100 –120 0,20– 0,25 – 0,30

650

190

 80 – 100 – 120 0,08– 0,11 –0,14

80– 100 –120

0,10– 0,15 –0,20

80– 100 –120 0,20– 0,25 – 0,30

850

250

 80 – 100 – 120 0,08– 0,11 –0,14

80– 100 –120

0,10– 0,15 –0,20

80– 100 –120 0,20– 0,25 – 0,30

750

270

 40 – 60 – 100 0,08– 0,10 –0,12

40– 60 –100

0,10– 0,12 –0,16

40– 60 –100

180

 80 – 100 – 120 0,08– 0,11 –0,14

80– 100 –120

0,10– 0,15 –0,20

80– 100 –120 0,20– 0,25 – 0,30

275

 40 – 60 – 100 0,08– 0,10 –0,12

40– 60 –100

0,10– 0,12 –0,16

40– 60 –100

0,15– 0,17 – 0,20

200  40 – 60 – 100 0,08– 0,10 –0,12

40– 60 –100

0,10– 0,12 –0,16

40– 60 –100

0,15– 0,17 – 0,20

1000 300 P

600

Low alloy steel Cast steel

High alloy steel / Cast steel

case-hardened steel heat-treatable steel 930 bearing steel 1000 nitriding steel cold work steel 1200 tool steel hot work steel martensitic/ferritic

680

Stainless steel Cast steel

325

680

200

0,10– 0,14 –0,18

40– 60 –100

0,15– 0,20 – 0,25

30– 50 –80

0,10– 0,14 –0,18

30– 50 –80

0,15– 0,20 – 0,25

0,08– 0,10 –0,12

30– 50 –80

0,10– 0,14 –0,18

30– 50 –80

0,15– 0,20 – 0,25

◉

30 – 50 – 80

austenitic

600

180

◉

40 – 60 – 100 0,08– 0,10 –0,12

40– 60 –100

0,10– 0,14 –0,18

40– 60 –100

0,15– 0,20 – 0,25

> 200 ◉

30 – 50 – 80

0,08– 0,10 –0,12

30– 50 –80

0,10– 0,14 –0,18

30– 50 –80

0,15– 0,20 – 0,25

◉

30 – 45 – 70

0,08– 0,10 –0,12

30– 45 –70

0,10– 0,14 –0,18

30– 45 –70

0,15– 0,20 – 0,25

≤ 450 ◉

30 – 45 – 70

0,08– 0,10 –0,12

30– 45 –70

0,10– 0,14 –0,18

30– 45 –70

0,15– 0,20 – 0,25

740

230

ferritic/pearlitic

180

pearlitic

260

ferritic

160

pearlitic

250

Heat resisting alloys

Fe-based



20 – 30 – 40

0,06– 0,08 –0,10

20– 30 –40

0,08– 0,10 –0,12

20– 30 –40

0,10– 0,12 – 0,15

Ni / Co-based



20 – 30 – 40

0,06– 0,08 –0,10

20– 30 –40

0,08– 0,10 –0,12

20– 30 –40

0,10– 0,12 – 0,15

Titanium Titanium alloys

pure Titanium



20 – 30 – 40

0,06– 0,08 –0,10

20– 30 –40

0,08– 0,10 –0,12

20– 30 –40

0,10– 0,12 – 0,15

Ti-Basis

430

pure aluminium

Aluminium

40– 60 –100

0,08– 0,10 –0,12

240

Precipation hardened

Cast iron GGG

40 – 60 – 100 0,08– 0,10 –0,12 30 – 50 – 80

820

Duplex

Cast iron GG

◉

> 200 ◉

martensitic

austenitic

350

1100

martensitic/ferritic

300

wrought alloys Si ≤ 12%

Aluminium Cast alloys

Si ≥ 12% Al - Mg alloys

Zinc die-cast

Zn alloys

Multi-Drills

Copper

Copper alloys

Brass Bronze 45 HRC

H Hardened steel

55 HRC 60 HRC > 60 HRC ◉ Preferred choice

SDM-Identification

SDM 0800 U 3 HAK PCX70 SumiDrill M (ISO-Code)

Grade

Drill Diameter 8,0 mm U: Universal

K14

l = Euro stock q = Delivery on request

DIN 6535 Form HAK Drilling Depth 3D/5D

 Possible

SumiDrill Power Series

SDM Type DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 3,0–7,5 mm, 3D / 5D

LCF

Grade: PCX70 Helix angle: 30°

OAL

DC (mm)

Cat. No. (L/D) 3/5 SDM 0300 U □ HAK SDM 0310 U □ HAK SDM 0320 U □ HAK SDM 0325 U □ HAK SDM 0330 U □ HAK SDM 0340 U □ HAK SDM 0350 U □ HAK SDM 0360 U □ HAK SDM 0370 U □ HAK SDM 0380 U □ HAK SDM 0390 U □ HAK SDM 0400 U □ HAK SDM 0410 U □ HAK SDM 0420 U □ HAK SDM 0430 U □ HAK SDM 0440 U □ HAK SDM 0450 U □ HAK SDM 0460 U □ HAK SDM 0465 U □ HAK SDM 0470 U □ HAK SDM 0480 U □ HAK SDM 0490 U □ HAK SDM 0500 U □ HAK SDM 0510 U □ HAK SDM 0520 U □ HAK SDM 0530 U □ HAK SDM 0540 U □ HAK SDM 0550 U □ HAK SDM 0555 U □ HAK SDM 0560 U □ HAK SDM 0570 U □ HAK SDM 0580 U □ HAK SDM 0590 U □ HAK SDM 0600 U □ HAK SDM 0610 U □ HAK SDM 0620 U □ HAK SDM 0630 U □ HAK SDM 0640 U □ HAK SDM 0650 U □ HAK SDM 0660 U □ HAK SDM 0670 U □ HAK SDM 0680 U □ HAK SDM 0690 U □ HAK SDM 0700 U □ HAK SDM 0710 U □ HAK SDM 0720 U □ HAK SDM 0730 U □ HAK SDM 0740 U □ HAK SDM 0750 U □ HAK

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

l l l

Dimensions (mm)

OAL

LCF

l l l

l l l l l l l l l l l l l l

Stock

l l l l l l l l l l l l l l

l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l

31 79

Multi-Drills

3,0 3,1 3,2 3,25 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,65 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,55 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5

DMM (mm)

K15

SumiDrill Power Series

SDM Type

DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 7,6–12,0 mm, 3D / 5D

LCF

Grade: PCX70 Helix angle: 30°

OAL

Multi-Drills

DC (mm)

K16

DMM (mm)

l = Euro stock q = Delivery on request

Cat. No. (L/D) 3/5 SDM 0760 U □ HAK SDM 0770 U □ HAK SDM 0780 U □ HAK SDM 0790 U □ HAK SDM 0800 U □ HAK SDM 0810 U □ HAK SDM 0820 U □ HAK SDM 0830 U □ HAK SDM 0840 U □ HAK SDM 0850 U □ HAK SDM 0860 U □ HAK SDM 0870 U □ HAK SDM 0880 U □ HAK SDM 0890 U □ HAK SDM 0900 U □ HAK SDM 0910 U □ HAK SDM 0920 U □ HAK SDM 0925 U □ HAK SDM 0930 U □ HAK SDM 0940 U □ HAK SDM 0950 U □ HAK SDM 0960 U □ HAK SDM 0970 U □ HAK SDM 0980 U □ HAK SDM 0990 U □ HAK SDM 1000 U □ HAK SDM 1010 U □ HAK SDM 1020 U □ HAK SDM 1030 U □ HAK SDM 1040 U □ HAK SDM 1050 U □ HAK SDM 1060 U □ HAK SDM 1070 U □ HAK SDM 1080 U □ HAK SDM 1090 U □ HAK SDM 1100 U □ HAK SDM 1110 U □ HAK SDM 1120 U □ HAK SDM 1130 U □ HAK SDM 1140 U □ HAK SDM 1150 U □ HAK SDM 1160 U □ HAK SDM 1170 U □ HAK SDM 1180 U □ HAK SDM 1190 U □ HAK SDM 1200 U □ HAK

3D Type Stock

l l l l l l l l l l l l l l l l l

5D Type

Dimensions (mm)

OAL

LCF

Stock

l l l l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l

102

Dimensions (mm)

OAL

LCF

103

118

SumiDrill Power Series

SDM Type DMMh6

DCm7

140°

Solid Carbide Drill with Internal Coolant Supply, Ø 12,0–16,0 mm, 3D / 5D

LCF

Grade: PCX70 Helix angle: 30°

OAL

DC (mm)

Cat. No. (L/D) 3/5 SDM 1210 U □ HAK SDM 1220 U □ HAK SDM 1230 U □ HAK SDM 1240 U □ HAK SDM 1250 U □ HAK SDM 1260 U □ HAK SDM 1270 U □ HAK SDM 1280 U □ HAK SDM 1290 U □ HAK SDM 1300 U □ HAK SDM 1310 U □ HAK SDM 1320 U □ HAK SDM 1330 U □ HAK SDM 1340 U □ HAK SDM 1350 U □ HAK SDM 1360 U □ HAK SDM 1370 U □ HAK SDM 1380 U □ HAK SDM 1390 U □ HAK SDM 1400 U □ HAK SDM 1410 U □ HAK SDM 1420 U □ HAK SDM 1430 U □ HAK SDM 1440 U □ HAK SDM 1450 U □ HAK SDM 1460 U □ HAK SDM 1470 U □ HAK SDM 1480 U □ HAK SDM 1490 U □ HAK SDM 1500 U □ HAK SDM 1510 U □ HAK SDM 1520 U □ HAK SDM 1530 U □ HAK SDM 1540 U □ HAK SDM 1550 U □ HAK SDM 1560 U □ HAK SDM 1570 U □ HAK SDM 1580 U □ HAK SDM 1590 U □ HAK SDM 1600 U □ HAK

3D Type Stock

5D Type

Dimensions (mm)

OAL

LCF

Stock

107

115

Dimensions (mm)

OAL

LCF

124

133

Multi-Drills

12,1 12,2 12,3 12,4 12,5 12,6 12,7 12,8 12,9 13,0 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 15,1 15,2 15,3 15,4 15,5 15,6 15,7 15,8 15,9 16,0

DMM (mm)

K17

Drill Coating

DEX Coating General Features

l Sumitomo Electric Hardmetal‘s next-generation drill coating utilises nano-coating technology to provide more than double the tool life of conventional coatings. l Silicon and chrome improve usure, heat, and adhesion resistance.

Characteristics

l Characteristics of Films

World‘s first combined super multi-layered coating is made from alternate layers of super multilayered substrates.

Coating Hardness (GPa)

l New super multi-layered structure offers significantly improved chip resistance (coating strength).

l Coating Design

TiAlCr Super multi-Layer coating TiSi Super multi-Layer coating

DEX Coat Application Examples

DEX (TiAlCr/TiSi) 50 40

TiSiN TiAlN

TiCN

TiN ∼ ∼ Poor ^ Chipping Resistance a Good

l MultiDrill GS Type Drilling Examples

Comparison of Adhesion Resistance

Edge Usure Comparison for 70 m Drilling

Edge Usure Comparison for 100 m Drilling

Shoulder and rake face feature improved usure resistance enabling long tool life.

Offers significantly improved fracture resistance to counter problems caused by shoulder and flute adhesion in soft steel drilling.

DEX Coating MultiDrill GS Type

Concurrent A Dril

Competitor B Dril

GS Type MultiDrill with DEX Coating Company A’s drill

Tool: Work Material: Cutting Conditions:

Drilling Length

100

120 (m)

MDW 0800 GS4 C50 (HB200) vc = 70 m/min, f = 0,25 mm/rev, ap = 32 mm External coolant (Water soluble)

l Long MultiDrill XHT Type Drilling Examples Reduced margin usure during deep hole MQL drilling increases number of regrinds.

DEX Coating

Conventional Coating

Tool: MDW 0497 XHT20 (Ø 4,97 L/D = 29) Work Material: 42CrMo4 (HB275) Crank Shaft Cutting Conditions: vc= 70 m/min, f = 0,23 mm/rev, ap = 75 mm MQL

K18

Tool: Work Material: Cutting Conditions:

Able to continue

Breakage 0

100

120

Drilling Length

140

160

180 (m)

MDW 0600 GS4 15CrMo5 (HB120) vc = 60 m/min, f = 0,18 mm/rev, ap = 18 mm External coolant (Water soluble)

l MultiDrill SMD Type Drilling Examples Offers longer tool life with SEC MultiDrills as well.

Number of holes

Multi-Drills

Comparison of Usure Resistance

1.400 1.200 1.000 800 600 400 200 0

Tool: Work Material: Cutting Conditions:

1.150

1,4x Life! 800

DEX Coating

Conventional Coating

SMDH 210 M (Ø 21,0) 36Mn5 (HB350) Construction Mashine Componemt vc = 60 m/min, f = 0,25 mm/rev, ap = 25 mm Water soluble Coolant

SUPER MULTI-DRILLs

Excellent Chip Evacuation and Stable Long Life

GS Type

General Features

Super MultiDrill GS types are solid carbide drills that employ a new flute design and wide chip pocket to achieve excellent chip management and evacuation. DEX coating enables stable and long tool life over a wide range of work materials and applications.

Series

l Long tool life New cutting edge design and special DEX coating provide long tool life with a wide variety of work materials. l Stable chip evacuation New flute shape significantly improves chip management and evacuation. l Quiet cutting and stable cutting resistance Stable drilling with little wobble even in small machine applications. l Environmentally-friendly Compatible with the MQL (Minimum Quantity Lubrication) system.

Coolant Supply External (GS Type)

Performance

Diameter Range (mm)

Type

MDW  GS2

Hole Depth (L/D) –2

Ø 0,8 – 16,0

MDW  GS4

–4

Chip Management MDW … GS

Performance Comparison MDW … GS

Conventional Type

Increase near end of hole

Thrust

(N)

1.800 1.400

Torque

Cutting Resistance

1.000 600 0

Hole Entrance

Hole Exit

Hole Entrance

XY Force

Hole Entrance

Hole Exit

Vibration Amplitude

Hole Exit

Hole Entrance

Hole Exit

GS type provides stable drill behaviour throughout the drilling process. Tool: Work Material: Cutting Conditions:

Application Examples

Automotive Component C43 (HB250) Drill: Cutting Data:

Wear

MDW …GS Competitor A

Fracture l l l

MDW 0800 GS4 C50 (HB200) vc = 80 m/min, f = 0,25 mm/rev, ap = 24 mm External Coolant (Water Soluble)

Boron Steel Machine Component (HRC30)

MDW 0970 GS4 (Ø 9,7 mm) vc = 80 m/min, f = 0,25 mm/rev ap = 25 mm External Coolant (Water Soluble)

500 1000 1500 Tool Life (Holes)

Drill: Cutting Data:

MDW 0980 GS2 (Ø 9,8 mm) vc = 70 m/min, f = 0,15 mm/rev ap = 7 mm External Coolant (Water Soluble) Wear

MDW …GS Competitor A

Multi-Drills

(N) 200 150 100 50 0 -50 -100 -150 -200

Large Vibration Amplitude

Characteristics and Applications

Wear l l l

0 1000 2000 3000 Tool Life (Holes)

Machine Component USt.42-2 Drill: Cutting Data:

MDW 0800 GS4 (Ø 8,0 mm) vc = 80 m/min, f = 0,25 mm/rev ap =25 mm Internal Coolant (Water Soluble) Wear

MDW …GS Competitor A

Adhesion l l l

0 20 40 60 Tool Life (m)

K19

GS Type SUPER MULTI-DRILLs

MDW … GS Type Without Coolant Holes (2D/4D)

”Super Multi-Layer” DEX (TiAlCr/TiSi) Coated Solid Carbide Drills

Helix angle: 30° l1 = Effective drilling length

l Diameter Ø 2,0–6,0 mm Dimensions DC ød

Short Type (2D) Stock

Cat. No. 2, 4

2,0 3,0 MDW 0200 GS£

Multi-Drills

(mm)

2,1 MDW 0210 GS£ 2,2 MDW 0220 GS£ 2,3 MDW 0230 GS£ 2,4 MDW 0240 GS£ 2,5 MDW 0250 GS£ 3,0 2,6 MDW 0260 GS£ 2,7 MDW 0270 GS£ 2,8 MDW 0280 GS£ 2,9 MDW 0290 GS£ 3,0 MDW 0300 GS£ 3,1 MDW 0310 GS£ 3,2 MDW 0320 GS£ 3,3 MDW 0330 GS£ 3,4 MDW 0340 GS£ 3,5 MDW 0350 GS£ 4,0 3,6 MDW 0360 GS£ 3,7 MDW 0370 GS£ 3,8 MDW 0380 GS£ 3,9 MDW 0390 GS£ 4,0 MDW 0400 GS£ 4,1 MDW 0410 GS£ 4,2 MDW 0420 GS£ 4,3 MDW 0430 GS£ 4,4 MDW 0440 GS£ 4,5 MDW 0450 GS£ 5,0 4,6 MDW 0460 GS£ 4,7 MDW 0470 GS£ 4,8 MDW 0480 GS£ 4,9 MDW 0490 GS£ 5,0 MDW 0500 GS£ 5,1 MDW 0510 GS£ 5,2 MDW 0520 GS£ 5,3 MDW 0530 GS£ 5,4 MDW 0540 GS£ 5,5 MDW 0550 GS£ 6,0 5,6 MDW 0560 GS£ 5,7 MDW 0570 GS£ 5,8 MDW 0580 GS£ 5,9 MDW 0590 GS£ 6,0 MDW 0600 GS£

2 l m m m m l l m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions

l1 l2

Long Type (4D) Stock

45,4 6,0 8,4 m

7,3 10,5

45,6 9,8 13,6

15,5 19,7

54,8 17,0 21,8

18,5 23,9

62,0 20,0 26,0

19,5 26,1

66,2 21,0 28,2

m m m l m l m m m m m m m m m m m m m m m m m m m m m m m m m m m m l m m m m m

Dimensions

l1 l2

49,4 13,0 15,4

14,5 17,5

49,6 16,0 19,6

20,5 24,7

60,8 23,0 27,8

25,5 31,9

77,0 33,0 39,0

33,5 40,1

82,2 35,0 42,2

l Diameter Ø 6,1–10,0 mm Dimensions DC ød

Cat. No.

2, 4 6,1 MDW 0610 GS£ 6,2 MDW 0620 GS£ 6,3 MDW 0630 GS£ 6,4 MDW 0640 GS£ 6,5 MDW 0650 GS£ 7,0 6,6 MDW 0660 GS£ 6,7 MDW 0670 GS£ 6,8 MDW 0680 GS£ 6,9 MDW 0690 GS£ 7,0 MDW 0700 GS£ 7,1 MDW 0710 GS£ 7,2 MDW 0720 GS£ 7,3 MDW 0730 GS£ 7,4 MDW 0740 GS£ 7,5 MDW 0750 GS£ 8,0 7,6 MDW 0760 GS£ 7,7 MDW 0770 GS£ 7,8 MDW 0780 GS£ 7,9 MDW 0790 GS£ 8,0 MDW 0800 GS£ 8,1 MDW 0810 GS£ 8,2 MDW 0820 GS£ 8,3 MDW 0830 GS£ 8,4 MDW 0840 GS£ 8,5 MDW 0850 GS£ 9,0 8,6 MDW 0860 GS£ 8,7 MDW 0870 GS£ 8,8 MDW 0880 GS£ 8,9 MDW 0890 GS£ 9,0 MDW 0900 GS£ 9,1 MDW 0910 GS£ 9,2 MDW 0920 GS£ 9,3 MDW 0930 GS£ 9,4 MDW 0940 GS£ 9,5 MDW 0950 GS£ 10,0 9,6 MDW 0960 GS£ 9,7 MDW 0970 GS£ 9,8 MDW 0980 GS£ 9,9 MDW 0990 GS£ 10,0 MDW 1000 GS£

Recommended Cutting Conditions for Multi-Drills GS Type Diameter (mm) –Ø 3 –Ø 5 –Ø 10 –Ø 16

K20

vc f vc f vc f vc f

Soft Steels General Steels Stainless Steels Ductile Grey (–200 HB) (–300 HB) (–200 HB) Cast Irons Cast Irons 30–50–70 30–45–60 10–30–40 40–70–90 35–55–75 0,12–0,20 0,10–0,20 0,06–0,12 0,15–0,30 0,12–0,20 40–70–100 40–60–80 15–40–55 40–70–90 40–60–80 0,15–0,25 0,15–0,25 0,08–0,15 0,15–0,30 0,15–0,25 50–80–130 50–70–110 15–45–60 50–80–120 50–70–100 0,20–0,35 0,20–0,35 0,10–0,20 0,20–0,35 0,20–0,35 60–90–140 60–80–120 20–50–60 60–90–120 50–70–100 0,25–0,35 0,25–0,35 0,10–0,20 0,25–0,35 0,25–0,35 ( v c : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)

l = Euro stock = Japan stock

(mm)

Short Type (2D) Stock

2 m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions

l1 l2 24,5 32,3

74,5 26,1 34,5

25,6 34,6

79,7 28,1 37,7

27,4 37,8

83,9 29,1 39,9

28,6 40,0

89,0 30,0 42,0

Long Type (4D) Stock

Dimensions

l1 l2

m m m 35,5 43,3 m m 84,3 m m m 36,1 44,5 m m m m m 37,6 46,6 m m 91,7 m m m 40,1 49,7 m l m m m 34,4 54,8 m m 99,9 m m m 46,1 56,9 m m m m m 48,6 60,0 m m 107,0 m m m 50,0 62,0 m m

GS Type SUPER MULTI-DRILLs

MDW … GS Type GS Type for General Purpose Drilling of Steels GS Type

Grade:

l Diameter Ø 10,1–13,0 mm Dimensions DC ød (mm)

Short Type (2D) Cat. No.

2, 4 10,1 MDW 1010 GS£ 10,2 MDW 1020 GS£ 10,3 MDW 1030 GS£ 10,4 MDW 1040 GS£ 10,5 MDW 1050 GS£ 11,0 10,6 MDW 1060 GS£ 10,7 MDW 1070 GS£ 10,8 MDW 1080 GS£ 10,9 MDW 1090 GS£ 11,0 MDW 1100 GS£ 11,1 MDW 1110 GS£ 11,2 MDW 1120 GS£ 11,3 MDW 1130 GS£ 11,4 MDW 1140 GS£ 11,5 MDW 1150 GS£ 12,0 11,6 MDW 1160 GS£ 11,7 MDW 1170 GS£ 11,8 MDW 1180 GS£ 11,9 MDW 1190 GS£ 12,0 MDW 1200 GS£ 12,1 MDW 1210 GS£ 12,2 MDW 1220 GS£ 12,3 MDW 1230 GS£ 12,4 MDW 1240 GS£ 12,5 MDW 1250 GS£ 13,0 12,6 MDW 1260 GS£ 12,7 MDW 1270 GS£ 12,8 MDW 1280 GS£ 12,9 MDW 1290 GS£ 13,0 MDW 1300 GS£

Stock

Dimensions

l1 l2

(mm)

Long Type (4D) Stock

Dimensions

l1 l2

m m m m m 30,6 43,2 m 55,6 68,2 m m m m 95,3 116,2 m m m m m 34,1 47,3 m 57,1 70,3 m m m m m m m m m 33,6 47,4 m 59,6 73,4 m m m m 102,5 123,5 m m m m m 35,1 49,5 m 61,1 75,5 m m m m m m m m m 34,6 49,6 m 63,6 78,6 m m m m 102,7 139,7 m m m m m 36,1 51,7 m 65,1 80,7 m m m m

ACX70

l Diameter Ø 13,1–16,0 mm Dimensions DC ød (mm)

Short Type (2D) Cat. No.

2, 4 13,1 MDW 1310 GS£ 13,2 MDW 1320 GS£ 13,3 MDW 1330 GS£ 13,4 MDW 1340 GS£ 13,5 MDW 1350 GS£ 14,0 13,6 MDW 1360 GS£ 13,7 MDW 1370 GS£ 13,8 MDW 1380 GS£ 13,9 MDW 1390 GS£ 14,0 MDW 1400 GS£ 14,1 MDW 1410 GS£ 14,2 MDW 1420 GS£ 14,3 MDW 1430 GS£ 14,4 MDW 1440 GS£ 14,5 MDW 1450 GS£ 15,0 14,6 MDW 1460 GS£ 14,7 MDW 1470 GS£ 14,8 MDW 1480 GS£ 14,9 MDW 1490 GS£ 15,0 MDW 1500 GS£ 15,1 MDW 1510 GS£ 15,2 MDW 1520 GS£ 15,3 MDW 1530 GS£ 15,4 MDW 1540 GS£ 15,5 MDW 1550 GS£ 16,0 15,6 MDW 1560 GS£ 15,7 MDW 1570 GS£ 15,8 MDW 1580 GS£ 15,9 MDW 1590 GS£ 16,0 MDW 1600 GS£

Stock

Dimensions

l1 l2

(mm)

Long Type (4D) Stock

Dimensions

l1 l2

m m m m m 36,6 52,8 m 70,2 86,8 m m m m 107,9 149,9 m m m m m 38,1 54,9 m 72,1 88,9 m m m m m m m m m 37,6 55,0 m 74,6 92,0 m m m m 111,1 156,1 m m m m m 38,1 56,1 m 76,1 94,1 m m m m m m m m m 37,6 56,2 m 78,6 97,2 m m m m 115,5 169,3 m m m m m 39,1 58,3 m 80,1 99,3 m m m m

Multi-Drills

How to Order Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

MDW 102 0 GS 2/4,

SUPER MULTI-DRILLs Drill diameter 10,2 mm

ACX70

(Grade)

Drilling depth (The ratio to ØD): –2 / –4 GS type MULTI-DRILLs

K21

K Type SUPER MULTI-DRILLs (DIN)

MDS … SK-HAK Type Short Type

TiAlN Coated Solid Carbide Drills to DIN6537 ( Ø-Tolerance: m7 )

Helix angle: 30° l1 = Effective drilling length Grade: ACW70

Diameter Ø 4,0–8,0 mm Dimensions (mm) Shank

øD (mm)

4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9

ød

6 36

5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9

6,0

6 36

7,0

8 36

8,0

8 36

Multi-Drills

6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9

Cat. No. MDS 040 SKHAK MDS 041 SKHAK MDS 042 SKHAK MDS 043 SKHAK MDS 044 SKHAK MDS 045 SKHAK MDS 046 SKHAK MDS 047 SKHAK MDS 048 SKHAK MDS 049 SKHAK MDS 050 SKHAK MDS 051 SKHAK MDS 052 SKHAK MDS 053 SKHAK MDS 054 SKHAK MDS 055 SKHAK MDS 056 SKHAK MDS 057 SKHAK MDS 058 SKHAK MDS 059 SKHAK MDS 060 SKHAK MDS 061 SKHAK MDS 062 SKHAK MDS 063 SKHAK MDS 064 SKHAK MDS 065 SKHAK MDS 066 SKHAK MDS 067 SKHAK MDS 068 SKHAK MDS 069 SKHAK MDS 070 SKHAK MDS 071 SKHAK MDS 072 SKHAK MDS 073 SKHAK MDS 074 SKHAK MDS 075 SKHAK MDS 076 SKHAK MDS 077 SKHAK MDS 078 SKHAK MDS 079 SKHAK MDS 080 SKHAK

Diameter Ø 8,1–12,0 mm DIN 6537 K (Short Type)

Dimensions (mm)

Stock

øD (mm)

SK-HAK l r l r r l r r r r l l r r r l r r r r l r r r r l r r l r l r r r r l r r r r l

Dimensions (mm)

66 17 24

66 20 28

79 24 34

79 29 41

Shank ød

DIN 6537 K (Short Type) Cat. No.

MDS 081 SKHAK MDS 082 SKHAK MDS 083 SKHAK MDS 084 SKHAK MDS 085 SKHAK MDS 086 SKHAK MDS 087 SKHAK MDS 088 SKHAK MDS 089 SKHAK MDS 090 SKHAK 9,0 10 40 MDS 091 SKHAK 9,1 MDS 092 SKHAK 9,2 MDS 093 SKHAK 9,3 MDS 094 SKHAK 9,4 MDS 095 SKHAK 9,5 MDS 096 SKHAK 9,6 MDS 097 SKHAK 9,7 MDS 098 SKHAK 9,8 MDS 099 SKHAK 9,9 MDS 100 SKHAK 10,0 MDS 101 SKHAK 10,1 MDS 102 SKHAK 10,2 MDS 103 SKHAK 10,3 MDS 104 SKHAK 10,4 MDS 105 SKHAK 10,5 MDS 106 SKHAK 10,6 MDS 107 SKHAK 10,7 MDS 108 SKHAK 10,8 MDS 109 SKHAK 10,9 MDS 110 SKHAK 11,0 12 45 MDS 111 SKHAK 11,1 MDS 112 SKHAK 11,2 MDS 113 SKHAK 11,3 MDS 114 SKHAK 11,4 MDS 115 SKHAK 11,5 MDS 116 SKHAK 11,6 MDS 117 SKHAK 11,7 MDS 118 SKHAK 11,8 MDS 119 SKHAK 11,9 MDS 120 SKHAK 12,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9

Stock

SK-HAK r r r r l r r r r l r r r r l r r r r l r r r r l r r r r l r r r r l r r r r l

Dimensions (mm)

89 35 47

102 40 55

Recommended Cutting Conditions for K-HAK Type Multi-Drills

Diameter (mm) –Ø 5 –Ø 10 –Ø 16 –Ø 20

K22

vc f vc f vc f vc f

Steels (<200 HB) 50–80–120 0,15–0,25 50–120–140 0,20–0,35 90–140–170 0,25–0,35 100–150–180 0,30–0,40

Steels (200–300 HB) 50–75–100 0,15–0,25 70–110–140 0,20–0,35 80–120–150 0,25–0,35 80–130–160 0,25–0,40

l = Euro stock q = Delivery on request

Alloy Steels (>200 HB) 40–65–80 0,10–0,20 40–70–80 0,10–0,25 40–80–100 0,15–0,30 50–90–120 0,15–0,30

Ductile Hardened Steels Stainless Steels Cast Irons (45 HRC) (<200 HB) 20–35–50 30–45–60 40–60–100 0,08–0,10 0,10–0,20 0,15–0,25 30–40–60 50–70–90 70–90–120 0,10–0,15 0,10–0,25 0,20–0,35 30–45–60 50–80–110 80–100–130 0,12–0,20 0,15–0,30 0,25–0,35 30–45–60 50–80–110 80–110–140 0,15–0,25 0,15–0,30 0,25–0,40 ( v c : Cutting Speed (m/min),

Titanium Alloys Inconel Grey (Ti-6Al-4V) (Inconel 718) Cast Irons 80–100–120 20–30–40 10–20–30 0,15–0,30 0,08–0,10 0,05–0,08 100–130–140 25–30–40 15–25–30 0,20–0,35 0,08–0,12 0,08–0,10 100–150–160 25–35–40 20–30–35 0,25–0,40 0,10–0,15 0,08–0,10 100–150–160 25–35–40 20–30–35 0,25–0,40 0,10–0,15 0,08–0,10 f : Feed Rate (mm/rev)) (Min – Standard – Max)

K Type SUPER MULTI-DRILLs (DIN)

MDS … MK-HAK Type Long Type

TiAlN Coated Solid Carbide Drills to DIN6537 ( Ø-Tolerance: m7 )

Helix angle: 30° l1 = Effective drilling length Grade: ACW70

Diameter Ø 4,0–8,0 mm Dimensions (mm) øD (mm)

4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9

6 36

5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9

7,0

8 36

8,0

8 36

7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9

MDS 040 MKHAK MDS 041 MKHAK MDS 042 MKHAK MDS 043 MKHAK MDS 044 MKHAK MDS 045 MKHAK MDS 046 MKHAK MDS 047 MKHAK MDS 048 MKHAK MDS 049 MKHAK MDS 050 MKHAK MDS 051 MKHAK MDS 052 MKHAK MDS 053 MKHAK MDS 054 MKHAK MDS 055 MKHAK MDS 056 MKHAK MDS 057 MKHAK MDS 058 MKHAK MDS 059 MKHAK MDS 060 MKHAK MDS 061 MKHAK MDS 062 MKHAK MDS 063 MKHAK MDS 064 MKHAK MDS 065 MKHAK MDS 066 MKHAK MDS 067 MKHAK MDS 068 MKHAK MDS 069 MKHAK MDS 070 MKHAK MDS 071 MKHAK MDS 072 MKHAK MDS 073 MKHAK MDS 074 MKHAK MDS 075 MKHAK MDS 076 MKHAK MDS 077 MKHAK MDS 078 MKHAK MDS 079 MKHAK MDS 080 MKHAK

DIN 6537 L (Long Type)

Dimensions (mm)

Stock

øD (mm)

Dimensions (mm)

MK-HAK l r l r r l r r r r l r r r r l r r r r l r r r r l r r l r l r r r r r r r r r l

74 29 36

82 35 44

91 43 53

Shank ød

DIN 6537 L (Long Type) Cat. No.

MDS 081 MKHAK MDS 082 MKHAK MDS 083 MKHAK MDS 084 MKHAK MDS 085 MKHAK MDS 086 MKHAK MDS 087 MKHAK MDS 088 MKHAK MDS 089 MKHAK MDS 090 MKHAK 9,0 10 40 MDS 091 MKHAK 9,1 MDS 092 MKHAK 9,2 MDS 093 MKHAK 9,3 MDS 094 MKHAK 9,4 MDS 095 MKHAK 9,5 MDS 096 MKHAK 9,6 MDS 097 MKHAK 9,7 MDS 098 MKHAK 9,8 MDS 099 MKHAK 9,9 MDS 100 MKHAK 10,0 MDS 101 MKHAK 10,1 MDS 102 MKHAK 10,2 MDS 103 MKHAK 10,3 MDS 104 MKHAK 10,4 MDS 105 MKHAK 10,5 MDS 106 MKHAK 10,6 MDS 107 MKHAK 10,7 MDS 108 MKHAK 10,8 MDS 109 MKHAK 10,9 MDS 110 MKHAK 11,0 12 45 MDS 111 MKHAK 11,1 MDS 112 MKHAK 11,2 MDS 113 MKHAK 11,3 MDS 114 MKHAK 11,4 MDS 115 MKHAK 11,5 MDS 116 MKHAK 11,6 MDS 117 MKHAK 11,7 MDS 118 MKHAK 11,8 MDS 119 MKHAK 11,9 MDS 120 MKHAK 12,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9

Stock

MK-HAK r r r r l r r r r l r r r r l r r r r l r l r r l r r r r l r r r r l r r r r l

Dimensions (mm)

103 49

118 56

Multi-Drills

6,0

6 36

6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9

Cat. No.

Shank ød

Diameter Ø 8,1–12,0 mm

(Grade)

How to Order Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

MDS 102 M K-HAK ,

MultiDrill Solid type Drill diameter 10,2 mm

ACW70

Cylindrical shank and spiral coolant holes to: DIN6535 Form HAK S : 3–3,5 D M : –5 D

K23

Flat MultiDrill

Coated Carbide Drills for Spot Facing

MDF Type

General Features The flat MultiDrill MDF type is a solid carbide drill that can be used for various purposes including high-efficiency spot facing and drilling in inclined and curved surfaces.

Advantages

Can be used in a variety of drilling applications thanks to its point angle of 180° Applicable to high-efficiency spot facing, drilling in non-horizontal surfaces such as inclined and cylindrical surfaces and interrupted drilling. It also reduces burrs at hole exits.

Improves drilling stability by ensuring web thickness.

Improved machining stability Achieves high rigidity by employing RS THINNING, which ensures web thickness on the bottom face. Excellent chip evacuation performance Achieves excellent chip evacuation thanks to its wide chip pocket and high-quality rake face shape. Excellent cutting edge strength Achieves excellent cutting edge strength thanks to optimized cutting edge design.

THINNING

Expanded lineup of long type An expanded lineup of long type drills with diameters between Ø 3,0 and Ø 20,0 mm that are capable of drilling with an overhang length up to L/D = 10. Expanded lineup of types with oil hole Supports internal coolant. For deeper drilling (3D, 5D).

Reduction of Burrs at Hole Exit MDF

Conventional general purpose drill

Multi-Drills

Burrs at hole exit

Work Material: 15CrMo5 Drill: MDF0500S2D (Ø 5,0 mm, 2D) Cutting Conditions: vc = 65 m/min, f = 0,12 mm/rev H = 10 mm, 150 holes, wet Equipment: Vertical machining center Reduces exit burrs by more than half compared to general-purpose drills

Burr height: 0,44 mm Conventional general type

Applications

High-efficient spot facing

Hole expansion drilling

MDF

Cross drilling

K24

Burr height: 0,18 mm Flat MultiDrill MDF type

Conventional general purpose drill

Pre-tap hole drilling in thin sheets

Drilling in non-horizontal surfaces (such as inclined and cylindrical) Long Type

Deep spot facing

Interrupted drilling Long Type

Avoiding interference with work materials

Flat MultiDrill

Coated Carbide Drills for Spot Facing

MDF Type

Long Type (L2D)

For flat base drilling in long overhang conditions, hole expansion, burr prevention. For deep flat base drilling and to avoid interference with workpiece. Drilling that uses the long shank type requires a guide hole of the same diameter or a centering hole larger than the tool diameter. Two types

ØDC < 6 mm

Stepped Shank Products

ØDC ≥ 6 mm

Relief Shank Products

With Oil Hole (H3D Type / H5D Type) Support for internal coolant allows for deeper flat hole drilling. Drilling that uses oil hole L/D = 5 requires a guide hole of the same diameter or a centering hole larger than the tool diameter.

Deep Spot Facing Able to Continue

1500 holes

Competit. Product 1247holes 0

500

Breakage

1000

1500

0,5

Tool: MDF0600H5D Work Material: C50, Ø 6 mm Cutting Conditions: vc = 140 m/min, f = 0,15 mm/rev H = 30 mm (5D) Internal Coolant Overhang 45 mm Prepared Hole 3 mm (0,5D)

Hole Oversize (mm)

MDF

Long Overhang Spot Facing Tool: MDF0600H3D Work Material: C50, Cutting Conditions: vc = 90 m/min, f = 0,1 mm/rev H = 18mm (3D) Internal Coolant Overhang 35 mm

0,4 0,3 0,2 0,1

Inclined Surface Drilling

MDF

1 Entrance

Competitor`s Product

2 Hole Bottom

Controlling Burrs and Chips when Withdrawn Tool: MDF0500S2D Work Material: 15CrMo5 Cutting Conditions: vc = 65 m/min, f = 0,08 mm/rev H = 10mm External MQL

Tool: MDF1000S2D Work Material: St 42-3 Cutting Conditions: vc = 75 m/min, f = 0,12 mm/rev H = 5mm External MQL

Using Flat Drills, General-Purpose Drills and Endmills Flat Drill MDF Type

Tool

General Purpose Drill GS/HGS Type

Endmill for Spot Facing GSX MILL Slot

Concave Shape (2° - 3° concavitiy)

Nearly Flat

Concave Shape

(Concave Shape)

0-0,5°

Convex Shape 2 - 3°

Drilling in horizontal surfaces Drilling in non-horizontal surfaces



Feed rate approximately half of a general-purpose drill



Optimal



Optimal (within 2D is recommended)

Unusable



Traversing

Unusable



Multi-Drills

Convex Shape (135°)

Convex Shape (180°)

Hole Bottom Shape

(Cannot be used for prepared hole drilling.)

Within 1D, limited to low feed rate Feed rate one-fifth or lower of a general-purpose drill

Within 1D, limited to low feed rate Feed rate half or lower of a flat drill

Optimal

Series Application External Internal

Series

Diameter Range (mm)

MDF  S2D

Ø 0,3 – 20,0

≤ 2,0

MDF  L2D

Ø 0,3 – 20,0

≤ 2,0

MDF  H3D

Ø 0,3 – 16,0

≤ 3,0

MDF  H5D

Ø 0,3 – 16,0

≤ 5,0

Hole Depth (L/D)

K25

Flat MultiDrill

MDF S2D Type

MDF Type

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium <0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy

External Coolant Supply (MDF S2D Type)

ØDsh6

180°

ØDch8

MDF Type

1 2

Diameter Ø 0,3–7,0 mm

Multi-Drills

Diameter ØDc (mm)

K26

0,3* 0,4* 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3,0 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0

Shank ØDs (mm)

3,0 3,0

3,0

4,0

6,0

8,0

Diameter Ø 7,1–20,0 mm

Cat. No.

Stock

MDF 0030S2D 0040S2D MDF 0050S2D 0060S2D 0070S2D 0080S2D 0090S2D MDF 0100S2D 0110S2D 0120S2D 0130S2D 0140S2D MDF 0150S2D 0160S2D 0170S2D 0180S2D 0190S2D MDF 0200S2D 0210S2D 0220S2D 0230S2D 0240S2D MDF 0250S2D 0260S2D 0270S2D 0280S2D 0290S2D MDF 0300S2D 0310S2D 0320S2D 0330S2D 0340S2D 0350S2D MDF 0360S2D 0370S2D 0380S2D 0390S2D 0400S2D MDF 0410S2D 0420S2D 0430S2D 0440S2D 0450S2D MDF 0460S2D 0470S2D 0480S2D 0490S2D 0500S2D MDF 0510S2D 0520S2D 0530S2D 0540S2D 0550S2D MDF 0560S2D 0570S2D 0580S2D 0590S2D 0600S2D MDF 0610S2D 0620S2D 0630S2D 0640S2D 0650S2D MDF 0660S2D 0670S2D 0680S2D 0690S2D 0700S2D

m m m m m m m

l = Euro stock m = Japan stock

Dimensions (mm) L

40 40

m m m m

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

1,0 1,4 2,0 2,4 2,8 3,2 3,6 4,0 4,4 4,8 5,2 5,6 6,0 6,4 6,8 7,2 7,6 8,0 8,4 8,8 9,2 9,6 10,0 10,4 10,8 11,2 11,6 12,0 12,4 12,8 13,2 13,6 14,0 14,4 14,8 15,2 15,6 16,0 16,4 16,8 17,2 17,6 18,0 18,4 18,8 19,2 19,6 20,0 20,4 20,8 21,2 21,6 22,0 22,4 22,8 23,2 23,6 24,0 24,4 24,8 25,2 25,6 26,0 26,4 26,8 27,2 27,6 28,0

1,3 1,8 2,2 2,6 3,1 3,5 4,0 4,4 4,8 5,3 5,7 6,2 6,6 7,0 7,5 7,9 8,4 8,8 9,2 9,7 10,1 10,6 11,0 11,4 11,9 12,3 12,8 13,2 13,6 14,1 14,5 15,0 15,4 15,8 16,3 16,7 17,2 17,6 18,0 18,5 18,9 19,4 19,8 20,2 20,7 21,1 21,6 22,0 22,4 22,9 23,3 23,8 24,2 24,6 25,1 25,5 26,0 26,4 26,8 27,3 27,7 28,2 28,6 29,0 29,5 29,9 30,4 30,8

Diameter ØDc (mm)

7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9 11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12,0 12,5 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0

Shank ØDs (mm)

8,0

10,0

12,0

14,0

16,0

18,0

20,0

Cat. No.

Stock

MDF 0710S2D 0720S2D 0730S2D 0740S2D 0750S2D MDF 0760S2D 0770S2D 0780S2D 0790S2D 0800S2D MDF 0810S2D 0820S2D 0830S2D 0840S2D 0850S2D MDF 0860S2D 0870S2D 0880S2D 0890S2D 0900S2D MDF 0910S2D 0920S2D 0930S2D 0940S2D 0950S2D MDF 0960S2D 0970S2D 0980S2D 0990S2D 1000S2D MDF 1010S2D 1020S2D 1030S2D 1040S2D 1050S2D MDF 1060S2D 1070S2D 1080S2D 1090S2D 1100S2D MDF 1110S2D 1120S2D 1130S2D 1140S2D 1150S2D MDF 1160S2D 1170S2D 1180S2D 1190S2D 1200S2D MDF 1250S2D 1300S2D 1350S2D 1400S2D MDF 1450S2D 1500S2D 1550S2D 1600S2D MDF 1650S2D 1700S2D 1750S2D 1800S2D MDF 1850S2D 1900S2D 1950S2D 2000S2D

l l l l l l l l l l

m m m m

Dimensions (mm) L

m m m m

m m

m m m m

m m

m m m m m m m m m m m m m m m m

*RS Thinning is used for ØDc ≥ 0,5mm.

100 110 110 115 125 130 140

28,4 28,8 29,2 29,6 30,0 30,4 30,8 31,2 31,6 32,0 32,4 32,8 33,2 33,6 34,0 34,4 34,8 35,2 35,6 36,0 36,4 36,8 37,2 37,6 38,0 38,4 38,8 39,2 39,6 40,0 40,4 40,8 41,2 41,6 42,0 42,4 42,8 43,2 43,6 44,0 44,4 44,8 45,2 45,6 46,0 46,4 46,8 47,2 47,6 48,0 50,0 52,0 54,0 56,0 58,0 60,0 62,0 64,0 66,0 68,0 70,0 72,0 74,0 76,0 78,0 80,0

31,2 31,7 32,1 32,6 33,0 33,4 33,9 34,3 34,8 35,2 35,6 36,1 36,5 37,0 37,4 37,8 38,3 38,7 39,2 39,6 40,0 40,5 40,9 41,4 41,8 42,2 42,7 43,1 43,6 44,0 44,4 44,9 45,3 45,8 46,2 46,6 47,1 47,5 48,0 48,4 48,8 49,3 49,7 50,2 50,6 51,0 51,5 51,9 52,4 52,8 54,0 56,8 59,6 62,4 65,2 68,0 70,8 73,6 72,4 75,2 78,0 80,8 83,6 86,4 89,2 92,0

Grade: ACF75

Flat MultiDrill

MDF L2D Type, Long Type

MDF Type Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium <0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy

External Coolant Supply (L2D Type, Long Type)

ØDsh6

180°

ØDch8

30°

ØDsh6

180°

Ø DC > Ø DMM ØDch8

Ø DC ≤ Ø DMM

Diameter Ø 3,0–9,5 mm Diameter ØDc (mm)

6,0

6,0 5,0 6,0 6,0

6,0

6,0 6,0 8,0 8,0

8,0

Diameter Ø 9,6–20,0 mm

Cat. No.

Stock

MDF 0300L2D 0310L2D 0320L2D 0330L2D 0340L2D 0350L2D MDF 0360L2D 0370L2D 0380L2D 0390L2D 0400L2D MDF 0410L2D 0420L2D 0430L2D 0440L2D 0450L2D MDF 0460L2D 0470L2D 0480L2D 0490L2D 0500L2D MDF 0510L2D 0520L2D 0530L2D 0540L2D 0550L2D MDF 0560L2D 0570L2D 0580L2D 0590L2D MDF 0600L2DS5 MDF 0600L2D MDF 0610L2D 0620L2D 0630L2D 0640L2D 0650L2D MDF 0660L2D 0670L2D 0680L2D 0690L2D 0700L2D MDF 0710L2D 0720L2D 0730L2D 0740L2D 0750L2D MDF 0760L2D 0770L2D 0780L2D 0790L2D MDF 0800L2DS6 MDF 0800L2D MDF 0810L2D 0820L2D 0830L2D 0840L2D 0850L2D MDF 0860L2D 0870L2D 0880L2D 0890L2D 0900L2D MDF 0910L2D 0920L2D 0930L2D 0940L2D 0950L2D

m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions (mm) L

100

110

110 110 110 120

120

130

130 130 130 140

140

150

13,5 14,0 14,4 14,9 15,3 15,8 16,2 16,7 17,1 17,6 18,0 18,5 18,9 19,4 19,8 20,3 20,7 21,2 21,6 22,1 22,5 23,0 23,4 23,9 24,3 24,8 25,2 25,7 26,1 26,6 27,0 27,0 27,5 27,9 28,4 28,8 29,3 29,7 30,2 30,6 31,1 31,5 32,0 32,4 32,9 33,3 33,8 34,2 34,7 35,1 35,6 36,0 36,0 36,5 36,9 37,4 37,8 38,3 38,7 39,2 39,6 40,1 40,5 41,0 41,4 41,9 42,3 42,8

30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0 56,0 57,0 58,0 59,0 30,0 60,0 30,5 30,9 31,4 31,8 32,3 32,7 33,2 33,6 34,1 34,5 35,0 35,4 35,9 36,3 36,8 37,2 37,7 38,1 38,6 39,0 80,0 39,5 39,9 40,4 40,8 41,3 41,7 42,2 42,6 43,1 43,5 41,0 41,4 41,9 42,3 42,8

Diameter ØDc (mm)

9,6 9,7 9,8 9,9 10,0 10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9 11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12,0 12,0 12,5 13,0 13,5 14,0 14,0 14,5 15,0 15,5 16,0 16,0 16,5 17,0 17,5 18,0 18,0 18,5 19,0 19,5 20,0 20,0

Shank ØDs (mm)

8,0 8,0 10,0 10,0

10,0

10,0 10,0 12,0 12,0 12,0 14,0 14,0 14,0 16,0 16,0 16,0 18,0 18,0 18,0 20,0

Cat. No.

Stock

MDF 0960L2D 0970L2D 0980L2D 0990L2D MDF 1000L2DS8 MDF 1000L2D MDF 1010L2D 1020L2D 1030L2D 1040L2D 1050L2D MDF 1060L2D 1070L2D 1080L2D 1090L2D 1100L2D MDF 1110L2D 1120L2D 1130L2D 1140L2D 1150L2D MDF 1160L2D 1170L2D 1180L2D 1190L2D MDF 1200L2DS10 MDF 1200L2D MDF 1250L2D 1300L2D 1350L2D MDF 1400L2DS12 MDF 1400L2D MDF 1450L2D 1500L2D 1550L2D MDF 1600L2DS14 MDF 1600L2D MDF 1650L2D 1700L2D 1750L2D MDF 1800L2DS16 MDF 1800L2D MDF 1850L2D 1900L2D 1950L2D MDF 2000L2DS18 MDF 2000L2D

m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions (mm) L

150 150 150 160

160

170

170 170 170 180 190 190 190 200 210 210 210 220 230 230 230 240 250 250 250

43,2 46,2 43,7 46,7 44,1 47,1 44,6 47,6 45,0 48,0 45,0 100,0 45,5 48,5 45,9 48,9 46,4 49,4 46,8 49,8 47,3 50,3 47,7 50,7 48,2 51,2 48,6 51,6 49,1 52,1 49,5 52,5 50,0 53,0 50,4 53,4 50,9 53,9 51,3 54,3 51,8 54,8 52,2 55,2 52,7 55,7 53,1 56,1 53,6 56,6 54,0 57,0 54,0 120,0 56,3 59,3 58,5 61,5 60,8 63,8 63,0 66,0 63,0 140,0 65,3 68,3 67,5 70,5 69,8 72,8 72,0 75,0 72,0 160,0 74,3 77,3 76,5 79,5 78,8 81,8 81,0 84,0 81,0 180,0 83,3 86,3 85,5 88,5 87,8 90,8 90,0 93,0 90,0 200,0 Grade: ACF75

Multi-Drills

3,0 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6,0 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8,0 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5

Shank ØDs (mm)

Drilling that uses this tool requires a guide hole of the same diameter or a centering hole larger than the tool diameter.

K27

Flat MultiDrill

MDF Recommended Cutting Conditions

MDF Type Recommended Cutting Conditions MDF S2D Type

1. The recommended hole depth is 2 x DC. The depth shall be the depth from the highest point of the hole when drilling inclined surfaces. 2. The recommended cutting conditions are those for drilling in flat horizontal surfaces. 3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface. 3.1 Set the feed rate at ≤ 70% when the inclination angle is ≤ 30° 3.2 Set the feed rate at ≤ 50% when the inclination angle is:> 30° 4. This product is a drilling tool. Do not use it for traversing or helical milling

(vc: Cutting Speed m/min f: Feed Rate mm/rev)

Drill Diam.

ØDC (mm)

–Ø 0,5 –Ø 1,0 –Ø 2,0 –Ø 4,0 –Ø 6,0 –Ø 8,0 –Ø 10,0 –Ø 12,0 –Ø 16,0 –Ø 20,0

Cutting Conditions vc f vc f vc f vc f vc f vc f vc f vc f vc f vc f

Soft Steel / General Steel (–250 HB) 30–40–50 0,004–0,005–0,006 45–55–65 0,01–0,03–0,05 50–60–70 0,02–0,04–0,06 60–75–90 0,06–0,08–0,10 60–75–90 0,05–0,10–0,15 60–75–90 0,10–0,15–0,20 60–75–90 0,12–0,17–0,22 60–75–90 0,15–0,20–0,25 60–75–90 0,20–0,25–0,30 60–75–90 0,25–0,30–0,35

Alloy Steel (–300 HB)

Hardened Steel (–50 HRC)

Stainless Steel (–200 HB)

Gray Cast Iron FC250

Ductile Cast Iron

Aluminium Alloy

30–35–40 0,004–0,005–0,006 35–45–55 0,01–0,03–0,05 40–50–60 0,02–0,04–0,06 50–65–80 0,05–0,08–0,10 50–65–80 0,05–0,10–0,15 50–65–80 0,10–0,15–0,20 50–65–80 0,12–0,17–0,22 50–65–80 0,15–0,20–0,25 50–65–80 0,20–0,25–0,30 50–65–80 0,25–0,30–0,35

15–20–25 0,001–0,002–0,003 20–30–40 0,002–0,006–0,01 20–30–40 0,01–0,018–0,025 20–30–40 0,01–0,02–0,03 20–30–40 0,04–0,06–0,08 20–30–40 0,06–0,08–0,10 20–30–40 0,08–0,10–0,12 20–30–40 0,12–0,15–0,18 20–30–40 0,14–0,17–0,20 20–30–40 0,16–0,19–0,22

15–20–25 0,003–0,004–0,005 20–25–30 0,005–0,007–0,01 20–30–40 0,01–0,015–0,02 20–30–40 0,01–0,02–0,03 20–30–50 0,03–0,04–0,05 20–30–50 0,04–0,06–0,08 20–30–50 0,06–0,08–0,10 20–30–50 0,08–0,10–0,12 20–30–50 0,10–0,15–0,20 20–30–50 0,15–0,20–0,25

30–40–50 0,004–0,005–0,006 45–55–65 0,01–0,03–0,05 50–60–70 0,02–0,04–0,06 60–75–90 0,06–0,08–0,10 60–75–90 0,05–0,10–0,15 60–75–90 0,10–0,15–0,20 60–75–90 0,12–0,17–0,22 60–75–90 0,15–0,20–0,25 60–75–90 0,17–0,22–0,27 60–75–90 0,25–0,30–0,35

20–30–40 0,001–0,003–0,005 30–40–50 0,005–0,01–0,015 45–55–65 0,015–0,03–0,045 55–65–75 0,04–0,06–0,08 60–70–80 0,06–0,09–0,12 60–70–80 0,10–0,12–0,15 60–70–80 0,12–0,15–0,18 60–70–80 0,15–0,18–0,20 60–70–80 0,15–0,20–0,25 60–70–80 0,20 - 0,25 - 0,30

60–80–100 0,003–0,005–0,007 80–100–120 0,01–0,02–0,03 90–110–130 0,03–0,05–0,07 90–110–130 0,06–0,08–0,10 90–110–130 0,05–0,10–0,15 90–110–130 0,10–0,15–0,20 90–110–130 0,12–0,17–0,22 90–110–130 0,15–0,20–0,25 90–110–130 0,20–0,25–0,30 90–110–130 0,25–0,30–0,35

Min. - Optimum - Max.

MDF L2D Type, Long Type

Multi-Drills

1. Drilling that uses this tool requires a guide hole of the same diameter. 2. The cutting conditions are the recommended conditions with a guide hole. 3. The recommended hole depth is 5 x DC. The depth is measured from the highest point of the hole on drilling in inclined surfaces. 4. This product is a drilling tool. Do not use it for traversing or helical milling. (vc: Cutting Speed m/min f: Feed Rate mm/rev) Drill Diam.

ØDC (mm)

–Ø 4,0 –Ø 6,0 –Ø 8,0 –Ø 10,0 –Ø 12,0 –Ø 16,0 –Ø 20,0

Cutting Conditions vc f vc f vc f vc f vc f vc f vc f

Soft Steel / General Steel (–250 HB) 60–80–100 0,06–0,08–0,10 60–80–100 0,05–0,10–0,15 60–80–100 0,10–0,15–0,20 60–80–100 0,15–0,20–0,25 60–80–100 0,20–0,25–0,30 60–80–100 0,20–0,25–0,30 60–80–100 0,25–0,30–0,35

Alloy Steel (–300 HB)

Hardened Steel (–50 HRC)

Stainless Steel (–200 HB)

Gray Cast Iron FC250

Ductile Cast Iron

Aluminium Alloy

50–70–90 0,05–0,08–0,10 50–70–90 0,05–0,10–0,15 50–70–90 0,10–0,15–0,20 50–70–90 0,15–0,20–0,25 50–70–90 0,20–0,25–0,30 50–70–90 0,20–0,25–0,30 50–70–90 0,25–0,30–0,35

20–30–40 0,01–0,02–0,03 20–30–40 0,04–0,06–0,08 20–30–40 0,06–0,08–0,10 20–30–40 0,08–0,10–0,12 20–30–40 0,12–0,15–0,18 20–30–40 0,14–0,17–0,20 20–30–40 0,16–0,19–0,22

20–30–40 0,01–0,02–0,03 20–30–50 0,03–0,04–0,05 20–30–50 0,04–0,06–0,08 20–30–50 0,06–0,08–0,10 20–30–50 0,08–0,10–0,12 20–30–50 0,10–0,15–0,20 20–30–50 0,15–0,20–0,25

70–85–100 0,06–0,08–0,10 70–85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,15–0,20–0,25 70–85–100 0,17–0,22–0,27 70–85–100 0,20–0,25–0,30 70–85–100 0,30–0,35–0,40

65–75–85 0,04–0,06–0,08 65–75–85 0,06–0,09–0,12 65–75–85 0,10–0,12–0,15 65–75–85 0,12–0,15–0,18 65–75–85 0,15–0,20–0,25 65–75–85 0,20–0,25–0,30 65–75–85 0,25–0,30–0,35

90–120–150 0,06–0,08–0,10 90–120–150 0,05–0,10–0,15 90–120–150 0,10–0,15–0,20 90–120–150 0,15–0,20–0,25 90–120–150 0,20–0,25–0,30 90–120–150 0,25–0,30–0,35 90–120–150 0,35–0,40–0,45 Min. - Optimum - Max.

K28

l = Euro stock m = Japan stock

Flat MultiDrill

MDF with Oil Hole - H3D / H5D

MDF Type Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium <0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy

Internal Coolant Supply (MDF H3D/H5D Type)

3,1

3,2

3,3

3,4

3,5

3,6

3,7

3,8

3,9

4,0

4,1

4,2

4,3

4,4

4,5

4,6

4,7

4,8

4,9

5,0

5,1

5,2

5,3

5,4

5,5

5,6

5,7

5,8

5,9

6,0

3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5

ØDc

Diameter Ø 6,1–9,0 mm

Cat. No.

Stock

MDF 0300H3D 0300H5D MDF 0310H3D 0310H5D 0320H3D 0320H5D 0330H3D 0330H5D 0340H3D 0340H5D 0350H3D 0350H5D MDF 0360H3D 0360H5D 0370H3D 0370H5D 0380H3D 0380H5D 0390H3D 0390H5D 0400H3D 0400H5D MDF 0410H3D 0410H5D 0420H3D 0420H5D 0430H3D 0430H5D 0440H3D 0440H5D 0450H3D 0450H5D MDF 0460H3D 0460H5D 0470H3D 0470H5D 0480H3D 0480H5D 0490H3D 0490H5D 0500H3D 0500H5D MDF 0510H3D 0510H5D 0520H3D 0520H5D 0530H3D 0530H5D 0540H3D 0540H5D 0550H3D 0550H5D MDF 0560H3D 0560H5D 0570H3D 0570H5D 0580H3D 0580H5D 0590H3D 0590H5D 0600H3D 0600H5D

l l m m m m m m m m

l l

Dimensions (mm) L

68 78 72 86 72 86 72 86 72 86 72 86 72 86 72 86 72 86 72 86 72 86 80 98 80 98 80 98 80 98 80 98 80 98 80 98 80 98 80 98 80 98 82 100 82 100 82 100 82 100 82 100 82 100 82 100 82 100 82 100 82 100

13,5 20,1 14,0 20,8 14,4 21,4 14,9 22,1 15,3 22,8 15,8 23,5 16,2 24,1 16,7 24,8 17,1 25,5 17,6 26,1 18,0 26,8 18,5 27,5 18,9 28,1 19,4 28,8 19,8 29,5 20,3 30,2 20,7 30,8 21,2 31,5 21,6 32,2 22,1 32,8 22,5 33,5 23,0 34,2 23,4 34,8 23,9 35,5 24,3 36,2 24,8 36,9 25,2 37,5 25,7 38,2 26,1 38,9 26,6 39,5 27,0 40,2

16,5 23,1 17,0 23,8 17,4 24,4 17,9 25,1 18,3 25,8 18,8 26,5 19,2 27,1 19,7 27,8 20,1 28,5 20,6 29,1 21,0 29,8 21,5 30,5 21,9 31,1 22,4 31,8 22,8 32,5 23,3 33,2 23,7 33,8 24,2 34,5 24,6 35,2 25,1 35,8 25,5 36,5 26,0 37,2 26,4 37,8 26,9 38,5 27,3 39,2 27,8 39,9 28,2 40,5 28,7 41,2 29,1 41,9 29,6 42,5 30,0 43,2

Diameter Shank Hole ØDc ØDs Depth (mm) (mm) (L/D)

6,1

6,2

6,3

6,4

6,5

6,6

6,7

6,8

6,9

7,0

7,1

7,2

7,3

7,4

7,5

7,6

7,7

7,8

7,9

8,0

8,1

8,2

8,3

8,4

8,5

8,6

8,7

8,8

8,9

9,0

3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5

Cat. No.

Stock

MDF 0610H3D 0610H5D 0620H3D 0620H5D 0630H3D 0630H5D 0640H3D 0640H5D 0650H3D 0650H5D MDF 0660H3D 0660H5D 0670H3D 0670H5D 0680H3D 0680H5D 0690H3D 0690H5D 0700H3D 0700H5D MDF 0710H3D 0710H5D 0720H3D 0720H5D 0730H3D 0730H5D 0740H3D 0740H5D 0750H3D 0750H5D MDF 0760H3D 0760H5D 0770H3D 0770H5D 0780H3D 0780H5D 0790H3D 0790H5D 0800H3D 0800H5D MDF 0810H3D 0810H5D 0820H3D 0820H5D 0830H3D 0830H5D 0840H3D 0840H5D 0850H3D 0850H5D MDF 0860H3D 0860H5D 0870H3D 0870H5D 0880H3D 0880H5D 0890H3D 0890H5D 0900H3D 0900H5D

m m m m m m m m

l l m m m m m m m m

l l

Dimensions (mm) L

88 109 88 109 88 109 88 109 88 109 88 109 88 109 88 109 88 109 88 109 94 118 94 118 94 118 94 118 94 118 94 118 94 118 94 118 94 118 94 118 100 127 100 127 100 127 100 127 100 127 100 127 100 127 100 127 100 127 100 127

27,5 30,5 40,9 43,9 27,9 30,9 41,5 44,5 28,4 31,4 42,2 45,2 28,8 31,8 42,9 45,9 29,3 32,3 43,6 46,6 29,7 32,7 44,2 47,2 30,2 33,2 44,9 47,9 30,6 33,6 45,6 48,6 31,1 34,1 46,2 49,2 31,5 34,5 46,9 49,9 32,0 35,0 47,6 50,6 32,4 35,4 48,2 51,2 32,9 35,9 48,9 51,9 33,3 36,3 49,6 52,6 33,8 36,8 50,3 53,3 34,2 37,2 50,9 53,9 34,7 37,7 51,6 54,6 35,1 38,1 52,3 55,3 35,6 38,6 52,9 55,9 36,0 39,0 53,6 56,6 36,5 39,5 54,3 57,3 36,9 39,9 54,9 57,9 37,4 40,4 55,6 58,6 37,8 40,8 56,3 59,3 38,3 41,3 57,0 60,0 38,7 41,7 57,6 60,6 39,2 42,2 58,3 61,3 39,6 42,6 59,0 62,0 40,1 43,1 59,6 62,6 40,5 43,5 60,3 63,3 Grade: ACF75

Multi-Drills

3,0

1 2

Diameter Ø 3,0–6,0 mm Diameter Shank Hole ØDc ØDs Depth (mm) (mm) (L/D)

180°

ØDc

180°

ØDsh6

MDF Type 5D Double Margin ØDsh6

MDF Type 3D Single Margin

3D 5D

K29

Flat MultiDrill

MDF Type with Oil Hole - H3D / H5D

MDF Type

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium <0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy

Internal Coolant Supply (MDF H3D/H5D Type)

9,1

9,2

9,3

9,4

Multi-Drills

9,5

K30

9,6

9,7

9,8

9,9

10,0

10,1

10,2

10,3

10,4

10,5

10,6

10,7

10,8

10,9

11,0

11,1

11,2

11,3

11,4

11,5

11,6

11,7

11,8

11,9

12,0

3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5

ØDsh6

ØDc

Diameter Ø 12,5–16,0 mm

Cat. No.

Stock

MDF 0910H3D 0910H5D 0920H3D 0920H5D 0930H3D 0930H5D 0940H3D 0940H5D 0950H3D 0950H5D MDF 0960H3D 0960H5D 0970H3D 0970H5D 0980H3D 0980H5D 0990H3D 0990H5D 1000H3D 1000H5D MDF 1010H3D 1010H5D 1020H3D 1020H5D 1030H3D 1030H5D 1040H3D 1040H5D 1050H3D 1050H5D MDF 1060H3D 1060H5D 1070H3D 1070H5D 1080H3D 1080H5D 1090H3D 1090H5D 1100H3D 1100H5D MDF 1110H3D 1110H5D 1120H3D 1120H5D 1130H3D 1130H5D 1140H3D 1140H5D 1150H3D 1150H5D MDF 1160H3D 1160H5D 1170H3D 1170H5D 1180H3D 1180H5D 1190H3D 1190H5D 1200H3D 1200H5D

m m m m m m m m

l = Euro stock m = Japan stock

1 2

Diameter Ø 9,1–12,0 mm Diameter Shank Hole ØDc ØDs Depth (mm) (mm) (L/D)

180°

ØDc

180°

ØDsh6

MDF Type 5D Double Margin ØDsh6

MDF Type 3D Single Margin

3D 5D

l l

m m m m m m m m

l l

m m m m m m m m

l l

m m m m m m m m

l l

m m m m m m m m

l l

m m m m m m m m

l l

Dimensions (mm) L

106 136 106 136 106 136 106 136 106 136 106 136 106 136 106 136 106 136 106 136 116 149 116 149 116 149 116 149 116 149 116 149 116 149 116 149 116 149 116 149 122 158 122 158 122 158 122 158 122 158 122 158 122 158 122 158 122 158 122 158

41,0 61,0 41,4 61,6 41,9 62,3 42,3 63,0 42,8 63,7 43,2 64,3 43,7 65,0 44,1 65,7 44,6 66,3 45,0 67,0 45,5 67,7 45,9 68,3 46,4 69,0 46,8 69,7 47,3 70,4 47,7 71,0 48,2 71,7 48,6 72,4 49,1 73,0 49,5 73,7 50,0 74,4 50,4 75,0 50,9 75,7 51,3 76,4 51,8 77,1 52,2 77,7 52,7 78,4 53,1 79,1 53,6 79,7 54,0 80,4

44,0 64,0 44,4 64,6 44,9 65,3 45,3 66,0 45,8 66,7 46,2 67,3 46,7 68,0 47,1 68,7 47,6 69,3 48,0 70,0 48,5 70,7 48,9 71,3 49,4 72,0 49,8 72,7 50,3 73,4 50,7 74,0 51,2 74,7 51,6 75,4 52,1 76,0 52,5 76,7 53,0 77,4 53,4 78,0 53,9 78,7 54,3 79,4 54,8 80,1 55,2 80,7 55,7 81,4 56,1 82,1 56,6 82,7 57,0 83,4

Diameter Shank Hole ØDc ØDs Depth (mm) (mm) (L/D)

12,5

13,0

13,5

14,0

14,5

15,0

15,5

16,0

3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5

Cat. No.

Stock

MDF 1250H3D 1250H5D 1300H3D 1300H5D MDF 1350H3D 1350H5D 1400H3D 1400H5D MDF 1450H3D 1450H5D 1500H3D 1500H5D MDF 1550H3D 1550H5D 1600H3D 1600H5D

m m m m m m m m m m m m m m m m

Dimensions (mm) L

128 167 128 167 134 176 134 176 140 185 140 185 146 194 146 194

56,3 83,8 58,5 87,1 60,8 90,5 63,0 93,8 65,3 97,2 67,5 100,5 69,8 103,9 72,0 107,2

59,3 86,8 61,5 90,1 63,8 93,5 66,0 96,8 68,3 100,2 70,5 103,5 72,8 106,9 75,0 110,2

Grade: ACF75

MDF - Recommended Cutting Conditions

Flat MultiDrill

MDF Type

Recommended Cutting Conditions MDF H3D Type with Oil Hole

1. The recommended hole depth is 3 x DC. The depth is measured from the highest point of the hole on drilling in inclined surfaces. 2. The recommended cutting conditions are those for drilling on flat horizontal surfaces. 3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface. 3.1 Set the feed rate at ≤ 70 % when the inclination angle is ≤ 30°. 3.2 Set the feed rate at ≤ 50 % when the inclination angle is > 30°. 4. This product is a drilling tool. Do not use it for traversing or helical milling. 5. A guide hole of the same diameter is recommended when drilling stainless steel. (vc: Cutting Speed m/min f: Feed Rate mm/rev) Drill Diam. ØDC(mm) –Ø 4,0 –Ø 6,0 –Ø 8,0 –Ø 10,0 –Ø 12,0 –Ø 16,0

Cutting Conditions vc f vc f vc f vc f vc f vc f

Soft Steel / General Steel (–250 HB) 70–85–100 0,06–0,08–0,10 70–85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,12–0,17–0,22 70–85–100 0,15–0,20–0,25 70–85–100 0,15–0,20–0,25

Alloy Steel (–300 HB)

Hardened Steel (–50 HRC)

Stainless Steel (–200 HB)

Gray Cast Iron FC250

Ductile Cast Iron

Aluminium Alloy

60–75–90 0,05–0,08–0,10 60–75–90 0,05–0,10–0,15 60–75–90 0,10–0,15–0,20 60–75–90 0,12–0,17–0,22 60–75–90 0,15–0,20–0,25 60–75–90 0,15–0,20–0,25

30–40–50 0,01–0,02–0,03 30–40–50 0,04–0,06–0,08 30–40–50 0,06–0,08–0,10 30–40–50 0,08–0,10–0,12 30–40–50 0,12–0,15–0,18 30–40–50 0,12–0,15–0,18

25–35–45 0,01–0,02–0,03 25–35–45 0,03–0,04–0,05 25–35–45 0,04–0,06–0,08 25–35–45 0,06–0,08–0,10 25–35–45 0,08–0,10–0,12 25–35–45 0,10–0,15–0,20

70–85–100 0,06–0,08–0,10 70–85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,12–0,17–0,22 70–85–100 0,15–0,20–0,25 70–85–100 0,17–0,22–0,27

65–75–85 0,04–0,06–0,08 70–80–90 0,06–0,09–0,12 70–80–90 0,10–0,12–0,15 70–80–90 0,12–0,15–0,18 70–80–90 0,15–0,18–0,20 70–80–90 0,15–0,20–0,25

90–120–150 0,06–0,08–0,10 90–120–150 0,05–0,10–0,15 90–120–150 0,10–0,15–0,20 90–120–150 0,15–0,20–0,25 90–120–150 0,20–0,25–0,30 90–120–150 0,25–0,30–0,40

Min. - Optimum - Max.

MDF H5D Type with Oil Hole 1. Drilling that uses this tool requires a guide hole of the same diameter. 2. The cutting conditions are the recommended conditions with a guide hole. 3. The recommended hole depth is 5 x DC. The depth is measured from the highest point of the hole on drilling in inclined surfaces. 4. This product is a drilling tool. Do not use it for traversing or helical milling. (vc: Cutting Speed m/min f: Feed Rate mm/rev) Drill Diam. ØDC(mm) –Ø 4,0 –Ø 6,0 –Ø 8,0

–Ø 12,0 –Ø 16,0

vc f vc f vc f vc f vc f vc f

Soft Steel / General Steel (–250 HB) 70–85–100 0,06–0,08–0,10 70–85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,15–0,20–0,25 70–85–100 0,20–0,25–0,30 70–85–100 0,20–0,25–0,30

Alloy Steel (–300 HB)

Hardened Steel (–50 HRC)

Stainless Steel (–200 HB)

Gray Cast Iron FC250

Ductile Cast Iron

Aluminium Alloy

60–75–90 0,05–0,08–0,10 60–75–90 0,05–0,10–0,15 60–75–90 0,10–0,15–0,20 60–75–90 0,15–0,20–0,25 60–75–90 0,20–0,25–0,30 60–75–90 0,20–0,25–0,30

30–40–50 0,01–0,02–0,03 30–40–50 0,04–0,06–0,08 30–40–50 0,06–0,08–0,10 30–40–50 0,08–0,10–0,12 30–40–50 0,12–0,15–0,18 30–40–50 0,14–0,17–0,20

25–35–45 0,01–0,02–0,03 25–35–45 0,03–0,04–0,05 25–35–45 0,04–0,06–0,08 25–35–45 0,06–0,08–0,10 25–35–45 0,08–0,10–0,12 25–35–45 0,10–0,15–0,20

70–85–100 0,06–0,08–0,10 70– 85–100 0,05–0,10–0,15 70–85–100 0,10–0,15–0,20 70–85–100 0,15–0,20–0,25 70–85–100 0,17–0,22–0,27 70–85–100 0,20–0,25–0,30

65–75–85 0,04–0,06–0,08 65–75–85 0,06–0,09–0,12 65–75–85 0,10–0,12–0,15 65–75–85 0,12–0,15–0,18 65–75–85 0,15–0,20–0,25 65–75–85 0,20–0,25–0,30

90–120–150 0,06–0,08–0,10 90–120–150 0,05–0,10–0,15 90–120–150 0,10–0,15–0,20 90–120–150 0,15–0,20–0,25 90–120–150 0,20–0,25–0,30 90–120–150 0,25–0,30–0,35

Multi-Drills

–Ø 10,0

Cutting Conditions

Min. - Optimum - Max.

K31

Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling

MDW … XHGS/PHT

XGHS Series Applications

Deep Hole Drilling

Pilot Hole Drilling

Diameter Range Hole Depth (mm) (L/D)

Series MDWXHGS12

Ø 3,0 – 12,0

–12

MDWXHGS15

Ø 3,0 – 12,0

–15

MDWXHGS20

Ø 3,0 – 12,0

–20

MDWXHGS25

Ø 3,0 – 12,0

–25

MDWXHGS30

Ø 3,0 – 10,0

–30

MDWPHT

Ø 3,0 – 12,0

–2

General Features Super MultiDrill XHGS series is a next-generation drill for deep hole drilling, features stable chip control and improved strength to further enhance efficiency of deep hole drilling.

Characteristics and Applications Low Cutting Resistance The application of a new special thinning shape „RX thinning“ reduces cutting resistance during high efficiency drilling.

Conventional Drill

THINNING

Thrust Cutting Resistance (N)

Cutting Resistance (N)

XHGS Series

x Force y Force

Thrust 1200 900 600 300

Work Material: Tools: Cutting Cond.: Coolant:

1200

Multi-Drills

J-flute

Reduces Thrust Resistance

600 300

Reduces Vibration

C45 MDW050XHT20 (conventional), MDW0500XHGS20 (Ø 5,0 mm, 20D) vc = 80 m/min, f = 0,35 mm/rev, ( at the time of entry penetration f = 0,08 mm/rev), H = 90 mm MQL

Consistant Chips

XHGS Series

Conv. Drill

f = 0,35 mm/rev

Improved chip evacuation makes it possible to reduce spindle load fluctuation, ensuring stable, long tool life.

30 % Down

900

Chip Control New groove shape „J flute“ with improved chip control stability when drilling deep holes.

x Force y Force

Work Material: Tools: Cutting Cond.: Coolant:

f = 0,40 mm/rev

C45 MDW050XHT20 (conventional), v c= 80 m/min, H = 90 mm MQL

f = 0,45 mm/rev

MDW0500XHGS20 (Ø 5,0 mm, 20D)

High Precision & Stability The XHGS series provides excellent guide performance due to the unique design when compared to the conventional drill.

Excellent Guide Performance

Conventional Drill

K32

XHGS Series

Extra Long SUPER MULTI-DRILLs

Solid Carbide Drills for Deep Hole Drilling

MDW … XHG/XHT/PHT

Recommended Cutting Conditions Drill Diameter DC (mm) –Ø 3,0 –Ø 5,0 –Ø 10,0 –Ø 12,0

Cutting Conditions vc f vc f vc f vc f

Soft Steel (–200 HB) 50–60–80 0,12–0,15–0,20 50–60–80 0,15–0,20–0,25 50–70–90 0,20–0,25–0,30 60–80–100 0,25–0,30–0,35

Min. - Optimum - Max.

General Steel (–250 HB) 60–80–100 0,12–0,15–0,20 60–80–100 0,15–0,23–0,30 60–80–110 0,20–0,25–0,32 60–90–120 0,25–0,30–0,35

Alloy Steel (–300 HB) 40–55–70 0,10–0,13–0,16 50–60–70 0,12–0,15–0,20 50–65–80 0,15–0,20–0,25 50–65–80 0,15–0,23–0,27

Note: Use lower speed when using MQL coolant and higher speed when using internal coolant.

Hardened Steel (–40 HRC) 30–40–50 0,06–0,08–0,12 30–45–55 0,08–0,10–0,14 30–50–60 0,10–0,15–0,20 40–55–70 0,12–0,15–0,23 Vc: Cutting speed (m/min),

Cast Iron FC FCD 40–55–70 0,15–0,18–0,23 50–60–70 0,17–0,25–0,35 50–65–80 0,25–0,28–0,35 50–65–80 0,25–0,30–0,35 f: Feed Rate (mm/rev)

Recommended Drilling Method

1. Drill a pilot hole using the dedicated PHT Select the same nominal diameter for the dedicated pilot hole drill PHT type as the deep hole drill XHGS type. (The pilot drill diameter is designed +0,02 mm to +0,05 mm larger than the long drill diameter)

H = Drill diameter x 1,5 to 2,0 times

2. Enter the pilot hole at reduced cutting data Rotation speed: 500 min-1, Feed rate: 1000 to 2000 mm/min

Important: DO NOT enter pilot hole at higher cutting data, this will cause damage to the drill.

Stop 1 mm away from the pilot hole depth

3. Increase rotation speed until the set cutting speed is reached, and start normal drilling operation When using a NC machine, only begin drilling operation once full rotation speed is reached.

Increase rotation speed

4. After drilling rotation speed is reduced and the drill is retracted from the work material Rotation speed: 500 min-1 Feed rate: 1.000 to 2.000 mm/min

Change the rotation speed to 500 min-1

5. Other Notes

A flat base should be prepared when the surface for the pilot tool is slanted. Spot face using:



MultiDrill MDF type

Flat endmill

Multi-Drills

Retracting a drill from the work material at a high rotation speed is dangerous as doing so may result in breakage due to run-out.

When the deep hole drill exits through an angle surface, decrease the feed rate to f = 0,05 mm/rev just before drilling through.

Coolant

1. Internal coolant supply

Use suitable coolant / emulsion Pump pressure: Steel: 1,5 to 2,0 MPa (cooling effect increases at higher pressure, affecting chips/wear) Cast iron & aluminium alloy: 4,0 to 6,0 MPa (priority on cooling)

2. Internal MQL

Airpressure: 0,5 MPa or higher Discharge volume: It is recommended to set the maximum discharge volume possible on the machine. *Consult the manufacturer before using with aluminium alloy.

K33

Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling

MDW … XHGS/PHT Type

Ødh6

ØDh8

140°

MDW … XHG S … HAK

L Coated grade: ACX70

MDW…XHG S Type for Deep Hole Drilling, Diameter Ø 3,0–12,0 mm Dimensions

For 12 x D Cat. No. 12, 15, 20, 25, 30

3,0 3,5 4,0 4,5 5,0 5,0 5,5 6,0 6,5 6,8 7,0 7,5 8,0 8,5 9,0 9,5 10,0 10,5 11,0 11,5 12,0

MDW 0300XHGS  4,0 0350XHGS  0400XHGS  MDW 0450XHGS  5,0 0500XHGS  MDW 0500XHGS  6,0 0550XHGS  0600XHGS  MDW 0650XHGS  0680XHGS  8,0 0700XHGS  0750XHGS  0800XHGS  MDW 0850XHGS  0900XHGS  10,0 0950XHGS  1000XHGS  MDW 1050XHGS  1100XHGS  12,0 1150XHGS  1200XHGS 

Stock HAK HAK HAK HAK HAK5* HAK HAK HAK HAK HAK HAK HAK HAK HAK HAK HAK HAK HAK HAK HAK HAK

Dimensions L 85 89 95 104 108 116 124 130 138 144 145 151 157 171 177 183 187 202 208 213 219

l l l l l l l l l l l l l l l l l l l l l

57 61 67 76 80 80 88 94 102 108 109 115 121 131 137 143 147 157 163 168 174

For 15 x D Stock

l l l l l l l l l l l l l l l l l l l l l

Dimensions L 94 100 107 118 123 131 141 148 158 164 166 174 181 197 204 212 217 234 241 248 255

For 20 x D Stock

66 72 79 90 95 95 105 112 122 128 130 138 145 157 164 172 177 189 196 203 210

l l l l l l l l l l l l l l l l l l l l l

Dimensions L 109 117 127 140 148 156 168 178 190 198 201 211 221 239 249 259 267 286 296 305 315

(mm)

For 25 x D Stock

81 89 99 112 120 120 132 142 154 162 165 175 185 199 209 219 227 241 251 260 270

l l l l l l l l l l l l l l l l l l l l l

For 30 x D

Dimensions L 124 135 147 163 173 181 196 208 223 236 236 249 261 282 294 305 317 339 351 363 375

96 107 119 135 145 145 160 172 187 200 200 213 225 242 254 265 277 294 306 318 330

Stock

Dimensions L 139 152 167 184 198 206 223 238 255 266 271 286 301 324 339 352 367 − − − −

l l l l l l l l l l l l l l l l l − − − −

111 124 139 156 170 170 187 202 219 230 235 250 265 284 299 312 327 − − − −

(*) Cat. No. description: Drill-Ø = 5 mm, shank-Ø = 5 mm (E.g. for 20 x D: MDW050XHGS20HAK5) Non-standard diamters and lengths on request (Ø 2,5–16,0 mm possible)

MDW…PHT Type for Pilot Hole

Multi-Drills

Dimensions

How to Order

Non stock items – minimum order 6 pieces Always specify the catalogue number and drill diameter as shown - eg drill diameter 5,0 mm = MDW 050

E.g.,

MDW 050 X H G S 30 HAK ACX70

(Grade)

Super MULTI-DRILL

Shank type to DIN6535

DC = 5,0 mm

Drilling depth (L/D ratio)

Extra long type With spiral coolant holes

K34

l = Euro stock

Cutting edges for steel with double margin Special shape (RX thinning) + J flute

For Pilot Hole Cat. No.

DC (mm)

ød (mm)

3,03 3,53 4,03 4,53 5,03 5,53 6,03 6,53 6,83 7,03 7,53 8,03 8,53 9,03 9,53 10,03 10,53 11,03 11,53 12,03

MDW 0303 PHT 4,0 0353 PHT MDW 0403 PHT 5,0 0453 PHT MDW 0503 PHT 6,0 0553 PHT MDW 0603 PHT 0653 PHT 0683 PHT 8,0 0703 PHT 0753 PHT MDW 0803 PHT 0853 PHT 10,0 0903 PHT 0953 PHT MDW 1003 PHT 1053 PHT 12,0 1103 PHT 1153 PHT 14,0 MDW 1203 PHT

Stock

l l l l l l l l l l l l l l l l l l l l

52 52 59 59 71 71 76 76 76 82 82 88 88 88 88 104 104 104 104 117

9 9 12 12 15 15 18 18 18 21 21 24 24 24 24 30 30 30 30 42

22 22 29 29 33 33 38 38 38 43 43 46 46 46 46 55 55 55 55 68

28 28 28 28 36 36 36 36 36 36 36 40 40 40 40 45 45 45 45 45

Extra Long SUPER MULTI-DRILLs

For Aluminium and Copper Alloys

MDW … XHTA/PHT Type

MDW … XHT A … HAK

Helix angle: 30° Uncoated grade:

KH03

MDW…XHT A Type for Aluminium and Copper Alloys Dimensions DC (mm)

ød (mm)

(mm)

For 20 x D Cat. No.

Dimensions

Stock

20, 30

4,0 4,0 MDW 040XHT A HAK 5,0 MDW 050XHT A HAK 6,0 6,0 060XHT A HAK 7,0 MDW 070XHT A HAK 8,0 8,0 080XHT A HAK 9,0 MDW 090XHT A HAK 10,0 10,0 100XHT A HAK  All Long Drill series include an allowance to accomodate regrinding!  Uncoated carbide grade: KH03

For 30 x D

l l l l l l l

127 156 178 201 221 249 267

Vc: Cutting speed (m/min),

MDW 050 X H T A 30 HAK (KH03)

Work material

–Ø 5,0 –Ø 6,0 (Grade)

Shank type to DIN6535

–Ø 8,0

DC = 5,0 mm

Drilling depth (L/D ratio)

–Ø 10,0

Extra long type

Cutting edges for Al and Cu alloys

with spiral coolant holes

Special shape of clearance face

MDW…PHT Type for Pilot Hole

How to Order

Non stock items – minimum order 6 pieces Always specify the catalogue number and drill diameter as shown eg. drill diameter 5,03 mm = MDW 0503

MDW 0503 PHT , ACW70

DC = 5,03 mm

TiAlN coated grade Pilot drill with spiral coolant holes

–Ø 12,0

vc f vc f vc f vc f vc f

Dimensions

f: Feed Rate (mm/rev)

80–160 0,08–0,30 80–160 0,12–0,35 80–180 0,15–0,40 80–180 0,20–0,50 80–180 0,20–0,45

For Pilot Hole Cat. No.

DC (mm)

ød (mm)

3,03 3,53 4,03 4,53 5,03 5,53 6,03 6,53 6,83 7,03 7,53 8,03 8,53 9,03 9,53 10,03 10,53 11,03 11,53 12,03

MDW 0303 PHT 4,0 0353 PHT MDW 0403 PHT 5,0 0453 PHT MDW 0503 PHT 6,0 0553 PHT MDW 0603 PHT 0653 PHT 8,0 0683 PHT 0703 PHT 0753 PHT MDW 0803 PHT 0853 PHT 10,0 0903 PHT 0953 PHT MDW 1003 PHT 1053 PHT 12,0 1103 PHT 1153 PHT 14,0 MDW 1203 PHT

Stock l l l l l l l l l l l l l l l l l l l l

Dimensions (mm) L

52 52 59 59 71 71 76 76 76 82 82 88 88 88 88 104 104 104 104 117

9 9 12 12 15 15 18 18 18 21 21 24 24 24 24 30 30 30 30 42

22 22 29 29 33 33 38 38 38 43 43 46 46 46 46 55 55 55 55 68

28 28 28 28 36 36 36 36 36 36 36 40 40 40 40 45 45 45 45 45

Multi-Drills

Helix angle: 30° l1 = Effective drilling length Coated grade: ACW70

137 168 198 232 262 295 325

Aluminium Alloy

Drill Ø (mm)

Super MULTI-DRILL

167 206 238 271 301 339 367

l l l l l l l

Recommended Cutting Conditions

Non stock items – minimum order 6 pieces Always specify the catalogue number and drill diameter as shown - eg drill diameter 5,0 mm = MDW 050

E.g.,

97 118 138 162 182 205 225

How to Order

E.g.,

Dimensions

Stock

K35

AURORA COAT SERIES

MDW … NHGS Type

DLC (Diamond Like Carbon) Coated Multi-Drills

With Coolant Holes (3D/5D/10D)

l Diameter Ø 3,0–8,0 mm Dimensions øD ød

l High efficiency drilling AURORA COAT and strong helix design reduces cutting forces and improves edge sharpness. l Precision drilling Special cutting edge design improves hole precision and quality. l Longer tool life With AURORA COAT coupled with the cutting edge design, long and stable tool life can be achieved. l Deep hole (L/D = 20) drilling Drills for deep hole drilling can be custom-made. Production range: Ø 3,0–16,0 mm total length: 50 times drill diameter (max. 290 mm)

Applicable Work Materials Aluminium Die Casting Aluminium Alloy Aluminium Alloy Casting Brass Casting Bronze Casting

Type MDW…NHGS Type MDS…G Straight Flute Carbide Drill

Thrust Force (N)

Multi-Drills

Comparison of Cutting Force (Thrust Force)

Feed Rate (mm/rev)

Work Material: ADC12 Drill Diameter: Ø 8,0 mm Internal Coolant vc : 200 m/min

Recommended Cutting Conditions Diameter (mm) –Ø 5 –Ø 10 –Ø 16

vc f vc f vc f

Aluminium Alloy

Aluminium Die Casting

Copper Alloy

80–160 0,08–0,30 80–180 0,10–0,30 80–200 0,15–0,40

80–180 0,10–0,30 80–200 0,10–0,35 80–200 0,10–0,40

80–160 0,08–0,15 60–180 0,10–0,20 80–200 0,10–0,25

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min–Max )

K36

Delivery on request

Cat. No.

(mm)

5D Type

10D Type

Stock Dimensions Stock Dimensions Stock Dimensions

3 L l 5 L l 10 L l 3, 5, 10 3,0 3,0 MDW 0300 NHGS££ r 68,6 18,1 r 78,6 28,6 r 92,6 42,6

Characteristics

l l l l l

3D Type

MDW 0310 NHGS££ 3,1 MDW 0320 NHGS££ 3,2 MDW 0330 NHGS££ 3,3 MDW 0340 NHGS££ 3,4 MDW 0350 NHGS££ 3,5 MDW 0360 NHGS££ 3,6 3,65 4,0 MDW 0365 NHGS££ MDW 0366 NHGS££ 3,66 MDW 0370 NHGS££ 3,7 MDW 0380 NHGS££ 3,8 MDW 0390 NHGS££ 3,9 MDW 0400 NHGS££ 4,0 MDW 0410 NHGS££ 4,1 MDW 0420 NHGS££ 4,2 MDW 0430 NHGS££ 4,3 MDW 0440 NHGS££ 4,4 MDW 0450 NHGS££ 4,5 5,0 MDW 0460 NHGS££ 4,6 MDW 0470 NHGS££ 4,7 MDW 0480 NHGS££ 4,8 MDW 0490 NHGS££ 4,9 MDW 0500 NHGS££ 5,0 MDW 0510 NHGS££ 5,1 MDW 0520 NHGS££ 5,2 MDW 0530 NHGS££ 5,3 MDW 0540 NHGS££ 5,4 MDW 0550 NHGS££ 5,5 6,0 MDW 0560 NHGS££ 5,6 MDW 0570 NHGS££ 5,7 MDW 0580 NHGS££ 5,8 MDW 0590 NHGS££ 5,9 MDW 0600 NHGS££ 6,0 MDW 0610 NHGS££ 6,1 MDW 0620 NHGS££ 6,2 MDW 0630 NHGS££ 6,3 MDW 0640 NHGS££ 6,4 MDW 0650 NHGS££ 6,5 7,0 MDW 0660 NHGS££ 6,6 MDW 0670 NHGS££ 6,7 MDW 0680 NHGS££ 6,8 MDW 0690 NHGS££ 6,9 MDW 0700 NHGS££ 7,0 MDW 0710 NHGS££ 7,1 MDW 0720 NHGS££ 7,2 MDW 0730 NHGS££ 7,3 MDW 0735 NHGS££ 7,35 MDW 0740 NHGS££ 7,4 7,5 8,0 MDW 0750 NHGS££ MDW 0760 NHGS££ 7,6 MDW 0770 NHGS££ 7,7 MDW 0780 NHGS££ 7,8 MDW 0790 NHGS££ 7,9 MDW 0800 NHGS££ 8,0

r r

20,7

r r

72,8 23,3

r r r 25,9

r r

81,0 28,5

r r r r

28,6

83,2 31,2

r r

33,8

89,5

r r

36,5

r r r

r r

39,1

95,7 41,7

r r r 32,7 r r r r 86,8 r r 36,8 r r r r r r 40,9 r r 99,0 r r r 45,0 r r r r r 45,1 r r 101,2 r r r 49,2 r r r r r 53,3 r r 110,5 r r r 57,5 r r r r r 61,6 r r r 119,7 r r r 65,7 r r

r 49,7

r r r 106,8 56,8

r r

63,9

125,0 71,0

r r r

88,1

137,2 85,2

r r 92,3

152,5

r r

99,5

r r 116,6

r 167,7 r

113,7

AURORA Coated NHGS Type, Grade: DL1300

AURORA COAT SERIES

DLC (Diamond Like Carbon) Coated Multi-Drills

-0,01

Ødh6

135°

ØD-0,02

Ødh6

135°

NHGS 10 Type (Ø 3,0–16,0 mm)

ØD-0,01

NHGS 3/5 Type (Ø 3,0–16,0 mm)

MDW … NHGS Type

l L

l Diameter Ø 8,1–13,0 mm Dimensions øD ød

3D Type Cat. No.

5D Type

10D Type

Stock Dimensions Stock Dimensions Stock Dimensions

5 44,3

r 101,9 r 46,9

r r

49,5

r r 108,0 52,0

r r 54,7

r r 168,3 r

r 86,2 r r 151,3 r

57,3

r r r r

59,9

r r r r

65,1

182,9 127,9

135,0

r 198,0 142,0

r r

149,2

217,3 156,3

94,4

170,5

102,6

177,6

247,7 106,7

r r

3, 5, 10 MDW 1310 NHGS££ 13,1 MDW 1320 NHGS££ 13,2 MDW 1330 NHGS££ 13,3 MDW 1340 NHGS££ 13,4 MDW 1350 NHGS££ 13,5 14,0 MDW 1360 NHGS££ 13,6 MDW 1370 NHGS££ 13,7 MDW 1380 NHGS££ 13,8 MDW 1390 NHGS££ 13,9 MDW 1400 NHGS££ 14,0 MDW 1410 NHGS££ 14,1 MDW 1420 NHGS££ 14,2 MDW 1430 NHGS££ 14,3 MDW 1440 NHGS££ 14,4 MDW 1450 NHGS££ 14,5 14,6 15,0 MDW 1460 NHGS££ MDW 1470 NHGS££ 14,7 MDW 1480 NHGS££ 14,8 MDW 1490 NHGS££ 14,9 MDW 1496 NHGS££ 14,96 MDW 1500 NHGS££ 15,0 MDW 1510 NHGS££ 15,1 MDW 1520 NHGS££ 15,2 MDW 1530 NHGS££ 15,3 MDW 1540 NHGS££ 15,4 MDW 1550 NHGS££ 15,5 16,0 MDW 1560 NHGS££ 15,6 MDW 1570 NHGS££ 15,7 MDW 1580 NHGS££ 15,8 MDW 1590 NHGS££ 15,9 MDW 1600 NHGS££ 16,0

10D Type

Stock Dimensions Stock Dimensions Stock Dimensions

70,8

178,9

72,9

r r

l 191,8

262,9 114,9

198,9

119,0

206

r r 75,5

r 141,1

188,1 78,1

r r r

80,7

10 L

110,8

136,9

149,3 83,3

278,1 123,1

213,1

127,2

220,2

197,3

293,3 131,3

227,3

184,7

How to Order

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,3 mm and the ratio to øD is 5, please indicate as follow.

E.g.,

r 169,7

67,7

Cat. No.

(mm)

5D Type

163,4

98,5

130,7

øD ød

3D Type

r 232,5

118,8

Dimensions

AURORA Coated NHGS Type, Grade: DL1300

r r

62,5

r r

90,3

r r 160,5

r r 124,5

r r

r r r 69,8 r r 128,9 r r r 73,9 r r r r r 78,0 r r r 138,0 r r r 82,0 r r

l Diameter Ø 13,1–16,0 mm

Multi-Drills

3, 5, 10 MDW 0810 NHGS££ 8,1 MDW 0820 NHGS££ 8,2 MDW 0830 NHGS££ 8,3 MDW 0840 NHGS££ 8,4 MDW 0850 NHGS££ 8,5 9,0 MDW 0860 NHGS££ 8,6 MDW 0870 NHGS££ 8,7 MDW 0880 NHGS££ 8,8 MDW 0890 NHGS££ 8,9 MDW 0900 NHGS££ 9,0 MDW 0910 NHGS££ 9,1 MDW 0920 NHGS££ 9,2 MDW 0921 NHGS££ 9,21 MDW 0930 NHGS££ 9,3 MDW 0940 NHGS££ 9,4 9,5 10,0 MDW 0950 NHGS££ MDW 0960 NHGS££ 9,6 MDW 0970 NHGS££ 9,7 MDW 0980 NHGS££ 9,8 MDW 0990 NHGS££ 9,9 MDW 1000 NHGS££ 10,0 MDW 1010 NHGS££ 10,1 MDW 1020 NHGS££ 10,2 MDW 1030 NHGS££ 10,3 MDW 1040 NHGS££ 10,4 MDW 1050 NHGS££ 10,5 11,0 MDW 1060 NHGS££ 10,6 MDW 1070 NHGS££ 10,7 MDW 1080 NHGS££ 10,8 MDW 1090 NHGS££ 10,9 MDW 1100 NHGS££ 11,0 MDW 1108 NHGS££ 11,08 MDW 1110 NHGS££ 11,1 MDW 1120 NHGS££ 11,2 MDW 1130 NHGS££ 11,3 MDW 1140 NHGS££ 11,4 11,5 12,0 MDW 1150 NHGS££ MDW 1160 NHGS££ 11,6 MDW 1170 NHGS££ 11,7 MDW 1180 NHGS££ 11,8 MDW 1190 NHGS££ 11,9 MDW 1200 NHGS££ 12,0 MDW 1210 NHGS££ 12,1 MDW 1220 NHGS££ 12,2 MDW 1230 NHGS££ 12,3 MDW 1240 NHGS££ 12,4 MDW 1250 NHGS££ 12,5 12,6 13,0 MDW 1260 NHGS££ MDW 1270 NHGS££ 12,7 MDW 1280 NHGS££ 12,8 MDW 1290 NHGS££ 12,9 MDW 1296 NHGS££ 12,96 MDW 1300 NHGS££ 13,0

(mm)

MDW 1030 N H GS 5 ,

Super MULTI-DRILL

DC = 10,3 mm Applicable work materials with spiral coolant holes

DL1300

(Grade)

Drilling depth (The ratio to øD): –3 / –5 / –10 NHGS type Multi-Drills

K37

Micro Long Drills

MLDH ....L/P Type General Features Micro Long Drills are oil-hole drills for high efficiency drilling that were developed for drilling deep, smalldiameter holes. These next-generation, smalldiameter hole drills feature improved strength - often a problem area with small-diameter drills.

Characteristics and Applications

l Deep-hole drilling

New groove shape ensures good drill rigidity and chip evacuation. High efficiency drilling to depths of over 20 x drill diameter at over vf = 500 mm/min (drill diameter 1,3 mm, X12CrS13 equivalent). Optimal thinning and edge balance for stable chip control.

l Long tool life

Special coating provides long tool life with a wide variety of work materials. Improved chip evacuation makes it possible to reduce spindle load fluctuation, ensuring stable tool life.

Series

Application Guide Hole Drilling

Deep Hole Drilling

Diameter Range (mm)

Hole Depth (L/D)

MLDH  P

Ø 0,8 – 2,0

–2

MLDH  L5

Ø 0,8 – 2,0

–5

MLDH  L12

Ø 0,8 – 2,0

–12

MLDH  L20

Ø 0,8 – 2,0

–20

MLDH  L30

Ø 0,8 – 2,0

–30

Type

Recommended Cutting Conditions

l MLDH .... P / L5 Drill-ø Cutting (mm) Cond.

Multi-Drills

–Ø 1,0

–Ø 1,5

–Ø 2,0

( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

Soft Steel ( –200 HB)

General Steel (200–250 HB)

Alloy Steel (250–300 HB)

Stainless Steel (–200 HB)

Cast Iron

Aluminium Alloy

Heat-Resistant Steels

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,01–0,02–0,03

0,02–0,03–0,04

0,03–0,04–0,06

0,005–0,01–0,02

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,04–0,08–0,12

0,02–0,05–0,10

0,04–0,08–0,12

0,05–0,10–0,15

0,01–0,03–0,05

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,06–0,08–0,12

0,04–0,06–0,10

0,06–0,08–0,12

0,08–0,12–0,15

0,01–0,03–0,05

l MLDH .... L12 / L20 / L30 Drill-ø Cutting (mm) Cond. –Ø 1,0

–Ø 1,5

–Ø 2,0

K38

( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

Soft Steel ( –200 HB)

General Steel (200–250 HB)

Alloy Steel (250–300 HB)

Stainless Steel (–200 HB)

Cast Iron

Aluminium Alloy

Heat-Resistant Steels

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,01–0,02–0,03

0,02–0,03–0,04

0,03–0,04–0,06

0,005–0,01–0,02

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,03–0,05–0,07

0,02–0,04–0,07

0,04–0,07–0,10

0,05–0,08–0,12

0,01–0,02–0,03

40–50–60

20–30–40

40–50–60

50–60–70

5–10–15

0,04–0,06–0,08

0,04–0,07–0,10

0,05–0,08–0,12

0,01–0,02–0,03

= Japan stock

Micro Long Drills

MLDH-P

MLDH-L

MLDH ....L/P Type

Internal Coolant Supply MLDH-P For Pilot Hole Drilling

MLDH-L For Deep Hole Drilling

Stock

(mm) P Type for Pilot Hole Drilling

Cat. No.

Stock

0,80 0,81 0,82 0,83 0,84 0,85 0,86 0,87 0,88 0,89 0,90 0,91 0,92 0,93 0,94 0,95 0,96 0,97 0,98 0,99 1,00 1,05 1,10 1,15 1,20 1,25 1,30 1,35 1,40 1,45 1,50 1,55 1,60 1,65 1,70 1,75 1,80 1,85 1,90 1,95 2,00

MLDH 0800P 0810P MLDH 0820P 0830P MLDH 0840P 0850P 0860P MLDH 0870P 0880P MLDH 0890P 0900P 0910P MLDH 0920P 0930P MLDH 0940P 0950P 0960P MLDH 0970P 0980P MLDH 0990P 1000P MLDH 1050P MLDH 1100P MLDH 1150P MLDH 1200P MLDH 1250P MLDH 1300P MLDH 1350P MLDH 1400P MLDH 1450P MLDH 1500P MLDH 1550P MLDH 1600P MLDH 1650P MLDH 1700P MLDH 1750P MLDH 1800P MLDH 1850P MLDH 1900P MLDH 1950P MLDH 2000P

m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

Dimensions

l 3,2 3,3 3,4 3,5 3,6 3,7

3,8 3,9 4,0

4,2 4,4 4,6 4,8 5,0 5,2 5,4 5,6 5,8 6,0 6,2 6,4 6,6 6,8 7,0 7,2 7,4 7,6 7,8 8,0

Cat. No. 5, 12, 20, 30

MLDH 0800L 0810L MLDH 0820L 0830L MLDH 0840L 0850L 0860L MLDH 0870L 0880L MLDH 0890L 0900L 0910L MLDH 0920L 0930L MLDH 0940L 0950L 0960L MLDH 0970L 0980L MLDH 0990L 1000L MLDH 1050L MLDH 1100L MLDH 1150L MLDH 1200L MLDH 1250L MLDH 1300L MLDH 1350L MLDH 1400L MLDH 1450L MLDH 1500L MLDH 1550L MLDH 1600L MLDH 1650L MLDH 1700L MLDH 1750L MLDH 1800L MLDH 1850L MLDH 1900L MLDH 1950L MLDH 2000L

5x D 12x D 20x D 30x D Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions 5 1 2 2 0 3 0 L L L L l l l l 8 m m m m 19 m m m m 28 m m m m 14 60 m m m m 20 m m m m 70 29 m m m m 55 9 m m m m m m m m 21 30 m m m m 15 m m m m 50 m m m m 31 m m m m 22 m m m m m m m m 65 32 m m m m 16 75 m m m m 23 10 m m m m 33 m m m m 60 m m m m 17 24 m m m m 34 m m m m 18 25 36 m m m m 80 19 26 37 m m m m 12 28 39 m m m m 20 70 29 41 m m m m 85 21 30 43 m m m m 22 31 44 m m m m 14 55 23 32 46 m m m m 75 24 34 48 65 m m m m 90 25 35 49 m m m m 36 51 m m m m 16 26 m m m m 37 53 m m m m 95 27 38 54 80 m m m m 28 40 56 m m m m 29 41 58 70 18 m m m m 100 60 30 42 m m m m 43 61 31 60 m m m m 85 44 63 m m m m 32 46 65 20 103 m m m m 33 47 66 75 m m m m 34 90 48 68

Multi-Drills

ØD (mm)

L Type for Deep Hole Drilling

PVD Coated Grade: ACV70

K39

Solid Carbide Micro / MINI-DRILLs

MDUS / MDSS Type Fig.2

øD (mm) 0,030 0,035 0,040 0,045

0,050 0,055 0,060 0,065 0,070 0,075 0,080 0,085 0,090 0,095

0,100 0,110 0,120 0,120 0,140 0,150 0,160 0,170 0,180 0,190

Cat. No. MDUS 0030-30C MDUS 0035-30C MDUS 0040-30C MDUS 0045-30C MDUS 0050-30C MDUS 0055-30C MDUS 0060-30C MDUS 0065-30C MDUS 0070-30C MDUS 0075-30C MDUS 0080-30C MDUS 0085-30C MDUS 0090-30C MDUS 0095-30C MDUS 0100-30C MDUS 0110-30C MDUS 0120-30C MDUS 0130-30C MDUS 0140-30C MDUS 0150-30C MDUS 0160-30C MDUS 0170-30C MDUS 0180-30C MDUS 0190-30C

Stock

l Diameter Ø 0,03–0,19 mm Dimensions

l1 l2

m 0,3

l Diameter Ø 0,20–0,59 mm

Pcs./ Fig. Packing

m 0,4 m 0,5 0,6 5

0,7

m m

0,8

1,0

øD (mm)

0,20 0,21 0,22 0,23 0,24 0,25 0,26 0,27 0,28 0,29

0,30 28

1,2

m 1,5 1

m 1,8 1,9

0,31 0,32 0,33 0,34 0,35 0,36 0,37 0,38 0,39

0,40 0,41 0,42 0,43 0,44 0,45 0,46 0,47 0,48 0,49

0,50 0,51 0,52 0,53 0,54 0,55 0,56 0,57 0,58 0,59

Multi-Drills

Fig.3

Cat. No. MDSS 0020 MDSS 0021 MDSS 0022 MDSS 0023 MDSS 0024 MDSS 0025 MDSS 0026 MDSS 0027 MDSS 0028 MDSS 0029 MDSS 0030 MDSS 0031 MDSS 0032 MDSS 0033 MDSS 0034 MDSS 0035 MDSS 0036 MDSS 0037 MDSS 0038 MDSS 0039 MDSS 0040 MDSS 0041 MDSS 0042 MDSS 0043 MDSS 0044 MDSS 0045 MDSS 0046 MDSS 0047 MDSS 0048 MDSS 0049 MDSS 0050 MDSS 0051 MDSS 0052 MDSS 0053 MDSS 0054 MDSS 0055 MDSS 0056 MDSS 0057 MDSS 0058 MDSS 0059

Dimensions

l1 l2

r r r r r 2,5 r r r r r r r r 3 r r 28 r r r 4 r r r r r r r 5 r r r r r r r r r r r 6 27 r r r r

Pcs./ Fig. Packing

K40

Alloy Steel, Pre-hardened Steel

Die Steel, Tempered Steel (HRC 30–40)

= Japan stock

Delivery on request

0,60

0,70

0,71 0,72 0,73 0,74 0,75 0,76 0,77 0,78 0,79

0,80 0,81 0,82 0,83 0,84 0,85 0,86 0,87 0,88 0,89

0,90 0,91 0,92 0,93 0,94 0,95 0,96 0,97 0,98 0,99

1,00

Stainless Steel

Spindle Feed rate Step-feed Spindle Feed rate Step-feed Spindle Feed rate Step-feed (rpm) (mm/min) (mm) (rpm) (mm/min) (mm) (rpm) (mm/min) (mm) 10600 20 26500 50 21200 40 10600 30 26500 80 21200 60 0,1D 0,1D 9500 40 25900 100 19900 80 0,1D 9500 50 25500 150 19100 110 15900 240 0,2D–0,5Dh 12700 190 0,2D–0,5Dh 5600 80

øD (mm) 0,61 0,62 0,63 0,64 0,65 0,66 0,67 0,68 0,69

MDSS Recommended Cutting Conditions (Wet) Work Co n Drill-ø d. (mm) Ø 0,2 Ø 0,3 Ø 0,4 Ø 0,5 Ø 1,0

l Diameter Ø 0,60–1,00 mm Cat. No. MDSS 0060 MDSS 0061 MDSS 0062 MDSS 0063 MDSS 0064 MDSS 0065 MDSS 0066 MDSS 0067 MDSS 0068 MDSS 0069 MDSS 0070 MDSS 0071 MDSS 0072 MDSS 0073 MDSS 0074 MDSS 0075 MDSS 0076 MDSS 0077 MDSS 0078 MDSS 0079 MDSS 0080 MDSS 0081 MDSS 0082 MDSS 0083 MDSS 0084 MDSS 0085 MDSS 0086 MDSS 0087 MDSS 0088 MDSS 0089 MDSS 0090 MDSS 0091 MDSS 0092 MDSS 0093 MDSS 0094 MDSS 0095 MDSS 0096 MDSS 0097 MDSS 0098 MDSS 0099 MDSS 0100

Stock

Helix angle: 30°

Stock

Fig.1

Dimensions

l1 l2

r r r r r 7 26 r r r r r r r r r r 9 24 r r r r r r r r r r 10 23 r r r r r r r r r r r 11 22 r r r r r 12 21

Pcs./ Fig. Packing

1. The above conditions are recommended under wet conditions, using water-soluble coolant. 2. If machine noises and vibrations are present, please adjust the cutting conditions accordingly. 3. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. h Step feed is recommended for drilling of holes deeper than 3xD.

SUMIDIA Coated Drills

SDC Type

MDS... SDC

General Features

SUMIDIA Coated SDC type drills for Carbon Fibre Reinforced Plastic (CFRP) employ Sumitomo Electric Hardmetal‘s proprietary multi-step point angle. Combined with a diamond coating, this technology improves the quality of machined surfaces and extends tool life.

Series Diameter Range (mm)

Point angle

Ø 2,0 – 4,0

90°

Ø 4,851 – 10,0

130°

Type

CFRP *

Cu Alloy

Al Alloy

Coating

Cast iron

Grade

Hardened Steel 45–55 55–60 60–65 HRC HRC HRC

Stainless Steel Ti Alloy / Heat Resistant Alloy

SUMIDIA

Alloy Steel

DCX20

–3

Carbon Steel

l Excellent drilled-hole quality - Sharp cutting edge shape reduces delamination of fibre layers and burrs. - Continuously changing point angle disperses load placed on cutting edge and prevents breakage. l Long tool life - Use of high-strength diamond coating with excellent adhesion delivers high quality and long tool life.

Structual Steel

MDS□□□□□SDC 3

Pre-hardened Steel Tempered Die Steel

Characteristics and Applications

Hole Depth (L/D)

〇

◎

* CFRP (Carbon Fibre Reinforced Plastic)

Diameter Ø 2,0–4,0 mm

Performance Comparison of Machined Surface Finish Excellent Machined Face Quality (Prevents Delamination And Burrs) Concurrent A

SDC

Concurrent B

Diameter Ø 4,851–10,0 mm

Concurrent C

Hole Entrance

Hole Exit

Tool: SUMIDIA coated drill SDC type, Ø 6,375 Competitor A B C´s drill Ø 6,35 & Ø 6,5 Work Material: CFRP Cutting Conditions: n = 6.000 rpm, f=0,1 mm/rev, ap =28 mm (Through) Dry

Tool Life Comparison

Ød (mm)

DC (mm)

3,0

3,3

3,3 4,0 4,851 5,0 5,6 6,0 6,375 7,0 7,938 8,0 9,0 9,550 10,0

4,0

4,851

5,0 5,6

6,0

Margin

6,375

7,0

Flank

7,938

8,0 9,0

Rake Face

No delamination Low flank wear

More delamination from cutting edge to flank

9,550

10,0

Stable diamond layer adhesion prevents delamination. Excellent wear resistance enables high-quality drilling with long tool life. SDC Competitor A's Diamond Coated Drill Carbide Drill

0 100 200 300 400 500 600

Hole

Tool: SUMIDIA coated drill SDC type, Ø 6,375 Competitor A B C´s drill Ø 6,35 & Ø 6,5 Work Material: CFRP Cutting Conditions: n = 6.000 rpm, f=0,1 mm/rev, ap =28 mm (Through) Dry

Cat. No. MDS 02000SDC3 02489SDC3 03000SDC3 MDS 03300SDC3 04000SDC3 MDS 04851SDC3 05000SDC3 MDS 05600SDC3 06000SDC3 MDS 06375SDC3 07000SDC3 MDS 07938SDC3 08000SDC3 MDS 09000SDC3 MDS 09550SDC3 10000SDC3

Stock m m m m m m m m m m m m m m m m

(mm)

Dimensions

L 49 60

12,5 15,0 17,5 20,0 22,5

27,5

30,0

32,5 35,0

40,0

45,0

105

50,0

Multi-Drills

2,489

3,0

Competitor‘s product (After drilling 50 holes)

3D Type

Dimensions

2,0

Effects of Diamond Coating SDC type (After drilling 600 holes)

Diameter ø 2,0–10,0 mm

Recommended Cutting Conditions ØD

Work

CFRP Only (Dry Machining)

Stacked Plates of CFRP, Aluminium Alloys (Dry Machining)

80–120–150 40–60–80 vc 0,05–0,08–0,10 0,05–0,05–0,10 f 80–100–120 40–60–80 vc –Ø10,0 0,05–0,08–0,10 0,05–0,05–0,10 f ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

–Ø 6,0

K41

K42

Brazed Carbide MULTI-DRILLs

KDS Type Description

The new AK type drill features an extra long carbide drill head, new cutting geometry, coolant holes and ultra hard TiAlN coating for reliable high productivity drilling.

Advantages l General purpose drill for steels, stainless steels, cast irons

Series

Series Performance

High productivity drilling even on deep holes up to 7 x D Twice the tool life of conventionally coated drills Self centering Surface finish and tolerances comparable to solid carbide Regrindable extra long carbide head halves drill replacement costs

Type

Diameter range (mm)

Hole depth (L/D)

Short type (MAK Type)

Ø 9,5–40,5

–3

Long type

(LAK Type)

Ø 9,5–40,5

–5

Extra long type (DAK Type)

Ø 9,5–40,5

–7

l High efficiency drilling Comparison of coating damage when high speed drilling TiAlN coated KDS…AK

TiN coated type

Remark First choice general purpose drill Helix angle: 25° ---> 0°

l Optimized drill geometry Comparison of damage to drill margin After 40 min. cut length KDS…AK

Competitor’s drill

l Comparison of cutting power (chip removal capability) KDS…AK

vc = 60 m/min vc = 120 m/min After 30 m cut length (600 holes) Drill dia.: 18,0 mm Work material: C50 (HB230)

Application examples

f = 0,3 mm/rev ap = 50 mm

l Workpiece material - General steel and alloy steel

Chip stuck in flute

Competitor’s drill Drill dia.: 18,0 mm Work material: C50 (HB230)

vc = 50 m/min f = 0,25 mm/rev ap = 38 mm

Drill dia.: 18,0 mm vc = 50 m/min Work material: C50 (HB230) f = 0,3 mm/rev ap = 90 mm (L/D = 5)

l Automotive parts Work material: C50 (HB250)

l Automotive parts Work material: 42CrMo4 (HB250)

KDS …AK

Concurrent A

Competitor B

Multi-Drills

Cutting power (N)

l l l l l

- Low carbon steel - Die steel - Stainless steel - Ductile cast iron - Grey cast iron

l l l

0 100 200 300 Tool life (Holes)

l l l

0 100 200 300 Tool life (Holes)

Drill: KDS 180 LAK (Ø 18,0 mm) Drill: KDS 250 MAK (Ø 25,0 mm) Conditions: vc = 55 m/min, f = 0,25 mm/rev Conditions: vc = 60 m/min, f = 0,25 mm/rev ap = 70 mm ap= 65 mm

K43

Brazed Carbide MULTI-DRILLs

KDS … MAK Type Short Type ( 3 x D )

Brazed Carbide Drills with Coolant Holes

Helix angle: 20° l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm

Diameter Ø 15,6–20,0 mm

Dimensions (mm)

Multi-Drills

Shank

DC (mm) DCON 9,5~ 10,0 16 ~10,5 10,6~ 11,0 16 ~11,5 11,6 11,7 11,8 11,9 12,0 16 12,1 12,2 12,3 12,4 12,5 12,6 12,7 12,8 12,9 13,0 16 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 16 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 20 15,1 15,2 15,3 15,4 15,5

Short Series (3D)

Drill Head

Cat. No.

LS PL 48 1,8 48

48 2,2

48 2,4

48 2,5

50 2,7

KDS 095 MAK 100 MAK 105 MAK KDS 106 MAK 110 MAK 115 MAK KDS 116 MAK 117 MAK 118 MAK 119 MAK 120 MAK 121 MAK 122 MAK 123 MAK 124 MAK 125 MAK KDS 126 MAK 127 MAK 128 MAK 129 MAK 130 MAK 131 MAK 132 MAK 133 MAK 134 MAK 135 MAK KDS 136 MAK 137 MAK 138 MAK 139 MAK 140 MAK 141 MAK 142 MAK 143 MAK 144 MAK 145 MAK KDS 146 MAK 147 MAK 148 MAK 148 MAK 150 MAK 151 MAK 152 MAK 153 MAK 154 MAK 155 MAK

Dimensions (mm)

Stock

Dimensions (mm)

MAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

96,8

102,0

107,2

112,4

117,5

127,7

Recommended Cutting Conditions Diameter (mm) –Ø 15 –Ø 20 –Ø 30,5

K44

Steels (<250 HB) vc f vc f vc f

50–65–75 0,15–0,3 50–65–75 0,15–0,35 55–70–90 0,2–0,4

q = Delivery

Hardened Steels Stainless Steels Steels (45 HRC) (250–320 HB ) (<200 HB)

Shank

DC (mm) DCON 15,6 15,7 15,8 15,9 16,0 20 16,1 16,2 16,3 16,4 16,5 16,6 16,7 16,8 16,9 17,0 20 17,1 17,2 17,3 17,4 17,5 17,6 17,7 17,8 17,9 18,0 20 18,1 18,2 18,3 18,4 18,5 18,6 18,7 18,8 18,9 19,0 25 19,1 19,2 19,3 19,4 19,5 19,6 19,7 19,8 25 19,9 20,0

Short Series (3D)

Drill Head

Cat. No.

LS PL

50 2,9

50 3,1

50 3,3

56 3,5

56 3,6

KDS 156 MAK 157 MAK 158 MAK 159 MAK 160 MAK 161 MAK 162 MAK 163 MAK 164 MAK 165 MAK KDS 166 MAK 167 MAK 168 MAK 169 MAK 170 MAK 171 MAK 172 MAK 173 MAK 174 MAK 175 MAK KDS 176 MAK 177 MAK 178 MAK 179 MAK 180 MAK 181 MAK 182 MAK 183 MAK 184 MAK 185 MAK KDS 186 MAK 187 MAK 188 MAK 189 MAK 190 MAK 191 MAK 192 MAK 193 MAK 194 MAK 195 MAK KDS 196 MAK 197 MAK 198 MAK 199 MAK 200 MAK

Stock

Dimensions (mm)

MAK

OAL

LUX

132,9

138,1

143,3

158,5

158,6

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max) Ductile Cast Irons

Titanium Alloys Inconel Aluminium (Ti–6Al–4V) (Inconel 718) Alloys 50–60–70 30–35–45 35–45–50 55–65–75 60–80–100 70–85–100 20–25–35 10–20–30 0,15–0,3 0,1–0,2 0,1–0,2 0,15–0,3 0,2–0,3 0,25–0,35 0,1–0,15 0,08–0,1 50–60–70 35–40–50 35–45–50 60–70–80 60–80–100 70–90–110 20–30–40 10–20–30 0,15–0,35 0,15–0,25 0,15–0,25 0,15–0,35 0,2–0,35 0,25–0,4 0,1–0,15 0,08–0,1 55–65–90 35–40–50 35–45–50 60–70–90 60–90–110 75–100–120 25–35–40 15–25–35 0,2–0,4 0,15–0,25 0,15–0,25 0,2–0,4 0,25–0,4 0,3–0,4 0,1–0,2 0,08–0,12 If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufficient, the cutting data can be raised. For more guidance, please contact our technical representative.

on request

Cast Irons

Brazed Carbide MULTI-DRILLs

KDS … MAK Type TiAlN Coated Brazed Carbide Multi-Drills for General Steels, Cast Iron & Ductile Cast Iron Specification: - Brazed carbide drill TiAlN coated (Grade: ACW30) with coolant holes - Shank with whistle notch

Diameter Ø 20,1–24,5 mm

Diameter Ø 24,6– 40,5 mm

Dimensions (mm) Shank

Cat. No.

LS PL 56 3,6

56 3,8

56 4,0

56 4,2

60 4,4

KDS 201 MAK 202 MAK 203 MAK 204 MAK 205 MAK KDS 206 MAK 207 MAK 208 MAK 209 MAK 210 MAK 211 MAK 212 MAK 213 MAK 214 MAK 215 MAK KDS 216 MAK 217 MAK 218 MAK 219 MAK 220 MAK 221 MAK 222 MAK 223 MAK 224 MAK 225 MAK KDS 226 MAK 227 MAK 228 MAK 229 MAK 230 MAK 231 MAK 232 MAK 233 MAK 234 MAK 235 MAK KDS 236 MAK 237 MAK 238 MAK 239 MAK 240 MAK 241 MAK 242 MAK 243 MAK 244 MAK 245 MAK

Dimensions (mm)

Stock

Dimensions (mm)

MAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

158,6

158,8

164,0

164,2

174,4

LUX

Shank

DC (mm) DCON 24,6 24,7 24,8 24,9 25,0 32 25,1 25,2 25,3 25,4 25,5 25,6 25,7 25,8 25,9 26,0 32 26,1 –26,5 26,6 32 –27,5 27,6 32 –28,5 28,6 32 –29,5 29,6 32 –30,5 30,6 40 –31,5 31,6 40 –32,5 32,6 40 –33,5 33,6 40 –34,5 34,6 40 –35,5 35,6 40 –36,5 36,6 40 –37,5 37,6 40 –38,5 38,6 40 –39,5 39,6 40 –40,5

Drill Head

Short Series (3D) Cat. No.

LS PL

60 4,5

60 4,7

60 4,9 60 5,1 60 5,3 60 5,5 70 5,6 70 5,8 70 6,0 70 6,2 70 6,4 70 6,6 70 6,7 70 6,9 70 7,1 70 7,3

KDS 246 MAK 247 MAK 248 MAK 249 MAK 250 MAK 251 MAK 252 MAK 253 MAK 254 MAK 255 MAK KDS 256 MAK 257 MAK 258 MAK 259 MAK 260 MAK 261 MAK –265 MAK KDS 266 MAK –275 MAK KDS 276 MAK –285 MAK KDS 286 MAK –295 MAK KDS 296 MAK –305 MAK KDS 306 MAK –315 MAK KDS 316 MAK –325 MAK KDS 326 MAK –335 MAK KDS 336 MAK –345 MAK KDS 346 MAK –355 MAK KDS 356 MAK –365 MAK KDS 366 MAK –375 MAK KDS 376 MAK –385 MAK KDS 386 MAK –395 MAK KDS 396 MAK –405 MAK

Stock

Dimensions (mm)

MAK

OAL

LUX

174,5

179,9

185,1

190,3

100

190,5

104

210,6

112

215,8

115

221,0 101

119

226,2 104

122

231,4 107

125

231,6 110

128

236,7 113

132

241,9 116

163

247,1 119

168

252,3 122

173

q q q q q q q q q q q q q q q q

Multi-Drills

DC (mm) DCON 20,1 20,2 20,3 25 20,4 20,5 20,6 20,7 20,8 20,9 21,0 25 21,1 21,2 21,3 21,4 21,5 21,6 21,7 21,8 21,9 22,0 25 22,1 22,2 22,3 22,4 22,5 22,6 22,7 22,8 22,9 23,0 25 23,1 23,2 23,3 23,4 23,5 23,6 23,7 23,8 23,9 24,0 32 24,1 24,2 24,3 24,4 24,5

Short Series (3D)

Drill Head

How to Order

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

KDS 102 M AK ,

KDS series: Brazed carbide drill with coolant holes Drill diameter 10,2 mm

ACW30

(Grade)

AK: Brazed carbide and TiAlN coated drill M : 3 x D

K45

Brazed Carbide MULTI-DRILLs

KDS … LAK Type Long Type ( 5 x D )

Brazed Carbide Drills with Coolant Holes

Helix angle: 20° ---> 6° l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm

Diameter Ø 15,6–20,0 mm

Dimensions (mm)

Multi-Drills

Shank

Long Series (5D)

Drill Head

Cat. No.

LS PL 48 1,8 48

48 2,2

48 2,4

48 2,5

50 2,7

Stock LAK

KDS 095 LAK 100 LAK 105 LAK KDS 106 LAK 110 LAK 115 LAK KDS 116 LAK 117 LAK 118 LAK 119 LAK 120 LAK 121 LAK 122 LAK 123 LAK 124 LAK 125 LAK KDS 126 LAK 127 LAK 128 LAK 129 LAK 130 LAK 131 LAK 132 LAK 133 LAK 134 LAK 135 LAK KDS 136 LAK 137 LAK 138 LAK 139 LAK 140 LAK 141 LAK 142 LAK 143 LAK 144 LAK 145 LAK KDS 146 LAK 147 LAK 148 LAK 149 LAK 150 LAK 151 LAK 152 LAK 153 LAK 154 LAK 155 LAK

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

Dimensions (mm)

Dimensions (mm) OAL

LUX

116,8

127,0

132,2

142,4

147,5

157,7

Recommended Cutting Conditions Diameter (mm) –Ø 15 –Ø 20 –Ø 30,5

K46

vc f vc f vc f

Steels (<250 HB ) 50–65–75 0,15–0,3 50–65–75 0,15–0,35 55–70–90 0,2–0,4

q = Delivery

Hardened Steels Stainless Steels Steels (45 HRC) (250–320 HB ) (<200 HB) 50–60–70 30–35–45 35–45–50 0,15–0,3 0,1–0,2 0,1–0,2 50–60–70 35–40–50 35–45–50 0,15–0,35 0,15–0,25 0,15–0,25 55–65–90 35–40–50 35–45–50 0,2–0,4 0,15–0,25 0,15–0,25

Shank

Long Series (5D)

Drill Head

Cat. No.

LS PL

50 2,9

50 3,1

50 3,3

56 3,5

56 3,6

Stock LAK

KDS 156 LAK 157 LAK 158 LAK 159 LAK 160 LAK 161 LAK 162 LAK 163 LAK 164 LAK 165 LAK KDS 166 LAK 167 LAK 168 LAK 169 LAK 170 LAK 171 LAK 172 LAK 173 LAK 174 LAK 175 LAK KDS 176 LAK 177 LAK 178 LAK 179 LAK 180 LAK 181 LAK 182 LAK 183 LAK 184 LAK 185 LAK KDS 186 LAK 187 LAK 188 LAK 189 LAK 190 LAK 191 LAK 192 LAK 193 LAK 194 LAK 195 LAK KDS 196 LAK 197 LAK 198 LAK 199 LAK 200 LAK

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

Dimensions (mm) OAL

LUX

167,9

173,1

178,3

102

193,5

107

198,6 103

113

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max) Ductile Cast Irons 55–65–75 0,15–0,3 60–70–80 0,15–0,35 60–70–90 0,2–0,4

Cast Irons 60–80–100 0,2–0,3 60–80–100 0,2–0,35 60–90–110 0,25–0,4

Aluminium Alloys 70–85–100 0,25–0,35 70–90–110 0,25–0,4 75–100–120 0,3–0,4

Titanium Alloys (Ti–6Al–4V) 20–25–35 0,1–0,15 20–30–40 0,1–0,15 25–35–40 0,1–0,2

Inconel (Inconel 718) 10–20–30 0,08–0,1 10–20–30 0,08–0,1 15–25–35 0,08–0,12

If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufficient, the cutting data can be raised. For more guidance, please contact our technical representative.

on request

Brazed Carbide MULTI-DRILLs

KDS … LAK Type TiAlN Coated Brazed Carbide Multi-Drills for General Steels, Cast Iron & Ductile Cast Iron

Specification: - Brazed carbide drill TiAlN coated (Grade: ACW30) with coolant holes - Shank with whistle notch

Diameter Ø 20,1–24,5 mm

Diameter Ø 24,6–40,5 mm

Dimensions (mm) Shank

Cat. No.

LS PL 56 3,6

56 3,8

56 4,0

56 4,2

60 4,4

Stock LAK

KDS 201 LAK 202 LAK 203 LAK 204 LAK 205 LAK KDS 206 LAK 207LAK 208 LAK 209 LAK 210 LAK 211 LAK 212 LAK 213 LAK 214 LAK 215 LAK KDS 216 LAK 217 LAK 218 LAK 219 LAK 220 LAK 221 LAK 222 LAK 223 LAK 224 LAK 225 LAK KDS 226 LAK 227 LAK 228 LAK 229 LAK 230 LAK 231 LAK 232 LAK 233 LAK 234 LAK 235 LAK KDS 236 LAK 237 LAK 238 LAK 239 LAK 240 LAK 241 LAK 242 LAK 243 LAK 244 LAK 245 LAK

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

Dimensions (mm)

Dimensions (mm) OAL

LUX

198,6 103

198,8 107

204,0 113

214,2 117

224,4 123

113

118

124

129

135

Shank

DC (mm) DCON 24,6 24,7 24,8 24,9 25,0 32 25,1 25,2 25,3 25,4 25,5 25,6 25,7 25,8 25,9 32 26,0 26,1 –26,5 26,6 32 –27,5 27,6 32 –28,5 28,6 32 –29,5 29,6 32 –30,5 30,6 40 –31,5 31,6 40 –32,5 32,6 40 –33,5 33,6 40 –34,5 34,6 40 –35,5 35,6 40 –36,5 36,6 40 –37,5 37,6 40 –38,5 38,6 40 –39,5 39,6 40 –40,5

Drill Head

Long Series (5D) Cat. No.

LS PL

60 4,5

60 4,7

60 4,9 60 5,1 60 5,3 60 5,5 70 5,6 70 5,8 70 6,0 70 6,2 70 6,4 70 6,6 70 6,7 70 6,9 70 7,1 70 7,3

Stock LAK

KDS 246 LAK 247 LAK 248 LAK 249 LAK 250 LAK 251 LAK 252 LAK 253 LAK 254 LAK 255 LAK KDS 256 LAK 257 LAK 258 LAK 259 LAK 260 LAK 261 LAK –265 LAK KDS 266 LAK –275 LAK KDS 276 LAK –285 LAK KDS 286 LAK –295 LAK KDS 296 LAK –305 LAK KDS 306 LAK –315 LAK KDS 316 LAK –325 LAK KDS 326 LAK –335 LAK KDS 336 LAK –345 LAK KDS 346 LAK –355 LAK KDS 356 LAK –365 LAK KDS 366 LAK –375 LAK KDS 376 LAK –385 LAK KDS 386 LAK –395 LAK KDS 396 LAK –405 LAK

q q q q q q q q q q q q q q q

Dimensions (mm) OAL

LUX

229,5 127

140

234,7 133

146

239,9 137

151

245,1 143

157

250,3 147

162

260,5 152

167

280,6 166

187

285,8 172

190

291,0 175

194

296,2 177

197

301,4 180

200

306,6 183

203

311,7 188

207

321,9 193

243

327,1 198

248

332,3 203

253

Multi-Drills

Long Series (5D)

Drill Head

How to Order

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

KDS 102 L AK ,

KDS series: Brazed carbide drill with coolant holes Drill diameter 10,2 mm

ACW30

(Grade)

AK: Brazed carbide and TiAlN coated drill L : 5 x D

K47

Brazed Carbide MULTI-DRILLs

KDS … DAK Type Extra Long Type ( 7 x D )

Brazed Carbide Drills with Coolant Holes

Helix angle: 20° ---> 0° l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm Dimensions (mm)

Multi-Drills

Shank

Extra Long Series (7D)

Drill Head

Cat. No.

LS PL 48 1,8 48

48 2,2

48 2,4

48 2,5

50 2,7

Diameter Ø 15,6–20,0 mm

KDS 095 DAK 100 DAK 105 DAK KDS 106 DAK 110 DAK 115 DAK KDS 116 DAK 117 DAK 118 DAK 119 DAK 120 DAK 121 DAK 122 DAK 123 DAK 124 DAK 125 DAK KDS 126 DAK 127 DAK 128 DAK 129 DAK 130 DAK 131 DAK 132 DAK 133 DAK 134 DAK 135 DAK KDS 136 DAK 137 DAK 138 DAK 139 DAK 140 DAK 141 DAK 142 DAK 143 DAK 144 DAK 145 DAK KDS 146 DAK 147 DAK 148 DAK 149 DAK 150 DAK 151 DAK 152 DAK 153 DAK 154 DAK 155 DAK

Stock

Dimensions (mm)

DAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

141,8

152,0

162,2

177,4

106

182,5 106

197,7 114

113

122

Recommended Cutting Conditions Diameter (mm) –Ø 15 –Ø 20 –Ø 30,5

K48

vc f vc f vc f

Steels (<250 HB ) 40–65–90 0,15–0,2–0,3 40–65–90 0,2–0,3–0,4 40–70–90 0,2–0,35–0,45 q = Delivery

on request

Steels (250–320 HB ) 40–60–90 0,1–0,2–0,25 40–60–90 0,15–0,25–0,35 40–65–90 0,2–0,3–0,4

Dimensions (mm) Shank

Drill Head

Extra Long Series (7D) Cat. No.

LS PL

50 2,9

50 3,1

50 3,3

56 3,5

56 3,6

KDS 156 DAK 157 DAK 158 DAK 159 DAK 160 DAK 161 DAK 162 DAK 163 DAK 164 DAK 165 DAK KDS 166 DAK 167 DAK 168 DAK 169 DAK 170 DAK 171 DAK 172 DAK 173 DAK 174 DAK 175 DAK KDS 176 DAK 177 DAK 178 DAK 179 DAK 180 DAK 181 DAK 182 DAK 183 DAK 184 DAK 185 DAK KDS 186 DAK 187 DAK 188 DAK 189 DAK 190 DAK 191 DAK 192 DAK 193 DAK 194 DAK 195 DAK KDS 196 DAK 197 DAK 198 DAK 199 DAK 200 DAK

Stock

Dimensions (mm)

DAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

207,9 121

129

218,1 129

138

223,3 136

145

243,5 144

154

248,6 151

161

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max) Die Steels (about 250 HB ) 40–50–70 0,1–0,2–0,25 40–50–70 0,15–0,25–0,3 40–55–70 0,2–0,3–0,35

Ductile Cast Irons 50–70–100 0,2–0,3–0,35 50–70–100 0,2–0,35–0,4 50–70–100 0,25–0,4–0,5

Remarks To avoid the drill bending, which can cause breakage, please pre-drill or reduce the cutting conditions at the entrance of hole: RPM: 100–300 f: 0,05–0,08 mm/rev

Brazed Carbide MULTI-DRILLs

KDS … DAK Type TiAlN Coated Brazed Carbide Multi-Drills for General Steels & Ductile Cast Iron Specification: - Brazed carbide drill TiAlN coated (Grade: ACW30) with coolant holes - Shank with whistle notch

Diameter Ø 20,1–24,5 mm Dimensions (mm) Shank

Extra Long Series (7D)

Drill Head

Cat. No.

LS PL 56 3,6

56 3,8

56 4,0

56 4,2

60 4,4

KDS 201 DAK 202 DAK 203 DAK 204 DAK 205 DAK KDS 206 DAK 207 DAK 208 DAK 209 DAK 210 DAK 211 DAK 212 DAK 213 DAK 214 DAK 215 DAK KDS 216 DAK 217 DAK 218 DAK 219 DAK 220 DAK 221 DAK 222 DAK 223 DAK 224 DAK 225 DAK KDS 226 DAK 227 DAK 228 DAK 229 DAK 230 DAK 231 DAK 232 DAK 233 DAK 234 DAK 235 DAK KDS 236 DAK 237 DAK 238 DAK 239 DAK 240 DAK 241 DAK 242 DAK 243 DAK 244 DAK 245 DAK

Stock

Dimensions (mm)

DAK

OAL

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

LUX

248,6 151

248,8 155

259,0 166

274,2 174

284,4 178

161

166

177

186

190

Dimensions (mm)

Drill

Shank Head DC (mm) DCON LS PL 24,6 24,7 24,8 24,9 25,0 32 60 4,5 25,1 25,2 25,3 25,4 25,5 25,6 25,7 25,8 25,9 26,0 32 60 4,7 26,1 –26,5 26,6 32 60 4,9 –27,5 27,6 32 60 5,1 –28,5 28,6 32 60 5,3 –29,5 29,6 32 60 5,5 –30,5 30,6 40 70 5,6 –31,5 31,6 40 70 5,8 –32,5 32,6 40 70 6,0 –33,5 33,6 40 70 6,2 –34,5 34,6 40 70 6,4 –35,5 35,6 40 70 6,6 –36,5 36,6 40 70 6,7 –37,5 37,6 40 70 6,9 –38,5 38,6 40 70 7,1 –39,5 39,6 40 70 7,3 –40,5

Extra Long Series (7D) Cat. No. KDS 246 DAK 247 DAK 248 DAK 249 DAK 250 DAK 251 DAK 252 DAK 253 DAK 254 DAK 255 DAK KDS 256 DAK 257 DAK 258 DAK 259 DAK 260 DAK 261 DAK –265 DAK KDS 266 DAK –275 DAK KDS 276 DAK –285 DAK KDS 286 DAK –295 DAK KDS 296 DAK –305 DAK KDS 306 DAK –315 DAK KDS 316 DAK –325 DAK KDS 326 DAK –335 DAK KDS 336 DAK –345 DAK KDS 346 DAK –355 DAK KDS 356 DAK –365 DAK KDS 366 DAK –375 DAK KDS 376 DAK –385 DAK KDS 386 DAK –395 DAK KDS 396 DAK –405 DAK

Stock

Dimensions (mm)

DAK

OAL

q q q q q q q q q q q q q q q

LUX

294,5 187

200

304,7 197

210

309,9 201

215

315,1 206

200

325,3 215

230

335,5 225

240

350,6 229

245

360,8 234

250

371,0 243

260

381,2 253

270

391,4 257

275

396,6 262

280

406,7 271

290

416,9 292

338

422,1 296

343

427,3 300

348

Multi-Drills

Diameter Ø 24,6–40,5 mm

How to Order

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

KDS 102 D AK ,

KDS series: Brazed carbide drill with coolant holes Drill diameter 10,2 mm

ACW30

(Grade)

AK: Brazed carbide and TiAlN coated drill D : 7 x D

K49

Brazed Carbide MULTI-DRILLs

( Available on Request )

KDS … FA Type

Extra Long Type (10 x D)

Brazed Carbide Drills with Coolant Holes

Specification: - Brazed carbide (Grade: G10E) drill with coolant holes - Shank with whistle notch

Helix angle: 25° ---> 0° l2 = Effective drilling length

Diameter Ø 8,0–15,0 mm Dimensions (mm) Shank

DC (mm) DCON 8,0 16 –8,5 8,6 16 –9,5 9,6 16 –10,5 10,6 16 –11,5 11,6 16 –12,5 12,6 16 –13,5 13,6 16 –14,5 14,6 20 –15,5 15,6 20 –16,5 16,6 20 –17,5 17,6 20 –18,5 18,6 25 –19,5

Extra Long Series (10D)

Drill Head

Cat. No.

LS PL 48 1,5 48 1,6 48 1,8 48 2,0 48 2,2 48 2,4 48 2,5 50 2,7 50 2,9 50 3,1 50 3,3 56 3,5

Diameter Ø 15,1–19,5 mm Stock

Dimensions (mm) OAL

FA10 KDS 080 FA10 –085 FA10 KDS 086 FA10 –095 FA10 KDS 096 FA10 –105 FA10 KDS 106 FA10 –115 FA10 KDS 116 FA10 –125 FA10 KDS 126 FA10 –135 FA10 KDS 136 FA10 –145 FA10 KDS 146 FA10 –155 FA10 KDS 156 FA10 –165 FA10 KDS 166 FA10 –175 FA10 KDS 176 FA10 –185 FA10 KDS 186 FA10 –195 FA10

LUX

156,5

171,6

104

181,8

115

197,0

126

207,2

137

222,4

148

232,5

159

247,7

170

262,9

181

273,1

192

288,3

203

303,5

214

Dimensions (mm) Shank

DC (mm) DCON 19,6 25 –20,5 20,6 25 –21,5 21,6 25 –22,5 22,6 25 –23,5 23,6 32 –24,5 24,6 32 –25,5 25,6 32 –26,5 26,6 32 –27,5 27,6 32 –28,5 28,6 32 –29,5 29,6 32 –30,5

Extra Long Series (10D)

Drill Head

Cat. No.

LS PL 56 3,6 56 3,8 56 4,0 56 4,2 60 4,4 60 4,5 60 4,7 60 4,9 60 5,1 60 5,3 60 5,5

KDS 196 FA10 –205 FA10 KDS 206 FA10 –215 FA10 KDS 216 FA10 –225 FA10 KDS 226 FA10 –235 FA10 KDS 236 FA10 –245 FA10 KDS 246 FA10 –255 FA10 KDS 256 FA10 –265 FA10 KDS 266 FA10 –275 FA10 KDS 276 FA10 –285 FA10 KDS 286 FA10 –295 FA10 KDS 296 FA10 –305 FA10

Stock

Dimensions (mm)

FA10

OAL

LUX

318,6

225

328,8

236

344,0

247

354,2

258

374,4

269

384,5

280

399,7

291

409,9

302

425,1

313

435,3

324

450,5

335

Brazed Carbide Multi-Drills for Cast Irons and Aluminium Alloys

Multi-Drills

How to Order Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No. For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g.,

KDS 102 FA 10 ,G10E

KDS series: Brazed carbide drill with coolant holes Drill diameter 10,2 mm

10: Effective drilling length FA: Extra long type brazed carbide drill with special flutes (Helix angle: 25° a 0°)

Recommended Cutting Conditions Diameter (mm) –Ø 12 –Ø 20 –Ø 30

K50

Cast Irons

Aluminium Alloys

30–55–60 0,1–0,2–0,25 40–60–70 0,2–0,3–0,4 40–60–70 0,3–0,4–0,5

50–70–90 0,1–0,2–0,3 60–70–100 0,3–0,35–0,5 70–100–150 0,3–0,4–0,5

q = Delivery

on request

(Grade)

( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max) Remarks To avoid the drill bending, which can cause breakage, please pre-drill or reduce the cutting conditions at the entrance of hole; RPM: 100–300, f : 0,05–0,08 mm/rev. Higher feed rates and deep holes require high coolant pressure. Cutting fluid : Water soluble oil Cutting fluid pressure : 4–10 bar

Replaceable Head Type MULTI-DRILLs

SMD Type General Features Fast accurate and ideal for drilling steels, this newly developed drill from SUMITOMO gives similar hole accuracy to that of regrindable drills renowned within the industry as being the ultimate hole making tool.

Advantages

l Available in diameters ranging from 12,0–42,5 mm l Drilling Depths 1,5–12 x Diameter l Optimised heat dissipation via precisely located coolant holes l Maximised rigidity from newly developed clamping system l High performance drilling of precision holes from solid l 3 different types of head for general and smooth cutting (MTL type, MEL type)

and new MFS type for drilling in non-flat surfaces.

The newly developed tungsten carbide substrate with it’s ultra hard smooth coating proved that against competition users can expect to see holes with tolerances similar to that of reaming and tool life almost doubled.

Edge security comes from replaceable drilling heads bolted to fixed radial serrations which provide a rigid and precise clamping platform.

Specially treated toughened steel body to resist wear and rust

Through coolant holes positioned to optimise coolant pressure and direction.

Hole diameter (mm)

SMD Type Multi-Drill Concurrent A Competitor B Brazed drill

Multi-Drills

Drilling Precision

Application Example Multi-Drill: SMD Normal wear

3 Times Life !

after 900 holes (–34 m)

Concurrent A: Large wear

SMD-MultiDrill Conventional Brazed Drill

Fixed at 70 pcs/reg. (Drilling length 16 m)

after 900 holes (–34 m)

Number of holes Drill: Ø 18,0 mm Work material: C50 Conditions: vc = 70 m/min, f = 0,25 mm/rev ap = 38 mm (through), Water soluble

Competitor B: Edge chipping

after 670 holes (–25 m)

Number of Workpieces Work material: 34CrMo4 (HB235–302) Ø 18,0 mm Drill: Conditions: vc = 70 m/min, f = 0,25 mm/rev ap = 38 mm (through), Water soluble

K51

Replaceable Head Type Drill Holder

SMDH Type

Shank Type: Whistle notch type

Holder 3D / 5D / 8D

Ød2

Shank Type: Cylindrical type

Ødh6

Ød2

ØDm7

140°

Ødh6

Holder 12D

ØDm7

Ødh6

140°

ØDm7

140°

Shank Type: Weldon type

Holder 1,5D

l 2 = Effective drilling length

Holder

(mm)

Dimensions Drill Head Shank ØD

Ød

12,0 2,2 12,5 2,3 13,0 2,4

16 48

14,0 2,5 15,0 2,7 16,0 2,9 17,0 3,1

20 50

18,0 3,3 19,0 3,5 20,0 3,6 21,0 3,8 25 56 22,0 4,0 23,0 4,2 24,0 4,4 25,0 4,6

Multi-Drills

Series (1,5D) Cat. No.

26,0 4,7 27,0 4,9 32 60 28,0 5,1 29,0 5,3 30,0 5,5

SMDH 120 SMDH 125 SMDH 130 SMDH 140 SMDH 150 SMDH 160 SMDH 170 SMDH 180 SMDH 190 SMDH 200 SMDH 210 SMDH 220 SMDH 230 SMDH 240 SMDH 250 SMDH 260 SMDH 270 SMDH 280 SMDH 290 SMDH 300

Stock

Series (3D)

Dimensions

                   

25,5

27,5

31,5

100

32,0

103

35,0

105

35,5

107

39,7

115

40,5

118

43,0

119

44,0

121

47,0

122

46,5

129

49,5

129

49,0

132

52,0

133

53,0

135

54,5

136

55,5

139

58,5

Series (8D)

Series (5D)

Series (12D)

Stock Dimensions Stock Dimensions Stock Dimensions Stock

Ød2 M3

                   

107,2 43,5 107,3 43,5 112,4 46,5 119,0 52,5 129,2 55,0 134,4 59,0 139,6 62,5 144,8 66,5 160,1 69,5 160,1 73,0 160,3 76,0 165,1 80,0 164,8 82,5 174,6 86,5 174,6 88,0 179,7 92,0 179,9 94,0 185,1 96,5 190,3 99,5 190,5 104,5

                   

Dimensions

12D

132,2 68,5 132,3 68,5 142,4 73,5 149,0 81,5 159,2 86,0 169,4 92,0 174,6 97,5 179,8 103,5 195,0 108,5 200,1 114,0 200,3 119,0 205,1 125,0 214,8 129,5 224,6 135,5 229,6 140,0 234,7 146,0 239,9 151,0 245,1 156,5 250,3 161,5 260,5 167,5

 194,0 124,5   204,2 133,0  214,4 141,0   224,6 150,5   229,8 158,5   255,0 167,5   265,1 175,0   270,3 184,0   275,1 192,0   284,8 200,5   299,6 208,5   304,6 217,0   314,7 225,0  324,9 234,0  330,1 241,5  340,3 250,5  350,5 259,5

238,5 168,5

253,0 180,0

265,5 192,0

278,1 203,5

290,5 215,5

309,1 228,5

321,4 240,0

333,9 252,0

347,0 264,0

359,0 275,5

376,1 284,5

388,4 300,0

Drill order description example: SMDH210M3, drill heads a K59/H60

Recommended Torque

Spare Parts

Screw

Wrench

Applicable Insert BXD 02208 IP BXD 02509 IP BXD 03011 IP BXD 03512 IP BXD 04014 IP BXD 04515 IP

K52

0,8–1,0 0,9–1,2 1,8–2,4 2,8–3,7 4,1–5,5 5,0–6,6

l = Euro stock

SMDT 1200 – 1550 D M SMDT 1551 – 1850 D M SMDT 1851 – 2150 D M SMDT 2151 – 2480 D M SMDT 2481 – 2780 D M SMDT 2781 – 3050 D M

L L L L L L

Ød2

Applicable Holder BXD 02208 IP BXD 02509 IP BXD 03011 IP BXD 03512 IP BXD 04014 IP BXD 04515 IP

TRDR 08 IP TRDR 10 IP TRDR 15 IP TRDR 15 IP TRDR 20 IP TRDR 25 IP

SMDT 120 – 150 M SMDT 160 – 180 M SMDT 190 – 210 M SMDT 220 – 240 M SMDT 250 – 270 M SMDT 280 – 300 M

Related Drill Heads DMTL / DMEL

1200–1249 1250–1299 1300–1349 1350–1450 1451–1550 1551–1650 1651–1750 1751–1850 1851–1950 1951–2050 2051–2150 2151–2280 2281–2380 2381–2480 2481–2580 2581–2680 2681–2780 2781–2880 2881–2980 2981–3050

Regrindable Drill Head Insert

MTL Type for General Cutting

SMDT… D MTL Type

(Carbon Steel, Alloy Steel, Nodular Cast Iron)

140°

Type MTL

DC h7

PVD coated grade: ACX70

Drill Head (Insert) Ø 12,0–15,3 mm Cat. No.

Stock

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,5 2,5 2,6 2,6 2,6 2,6 2,6 2,7 2,7 2,7 2,7 2,7 2,7 2,8 2,8

SMDT 1200 D MTL 1210 D MTL 1220 D MTL 1230 D MTL 1240 D MTL SMDT 1250 D MTL 1260 D MTL 1270 D MTL 1280 D MTL 1290 D MTL SMDT 1300 D MTL 1310 D MTL 1320 D MTL 1330 D MTL 1340 D MTL SMDT 1350 D MTL 1360 D MTL 1370 D MTL 1380 D MTL 1390 D MTL 1400 D MTL 1410 D MTL 1420 D MTL 1430 D MTL 1440 D MTL 1450 D MTL SMDT 1460 D MTL 1470 D MTL 1480 D MTL 1490 D MTL 1500 D MTL 1510 D MTL 1520 D MTL 1530 D MTL

6,9

7,1

7,3

7,8

8,3

DC (mm) 15,4 15,5 15,6 15,7 15,8 15,9 16,0 16,1 16,2 16,3 16,4 16,5 16,6 16,7 16,8 16,9 17,0 17,1 17,2 17,3 17,4 17,5 17,6 17,7 17,8 17,9 18,0 18,1 18,2 18,3 18,4 18,5 18,6 18,7

Cat. No. SMDT 1540 D MTL 1550 D MTL SMDT 1560 D MTL 1570 D MTL 1580 D MTL 1590 D MTL 1600 D MTL 1610 D MTL 1620 D MTL 1630 D MTL 1640 D MTL 1650 D MTL SMDT 1660 D MTL 1670 D MTL 1680 D MTL 1690 D MTL 1700 D MTL 1710 D MTL 1720 D MTL 1730 D MTL 1740 D MTL 1750 D MTL SMDT 1760 D MTL 1770 D MTL 1780 D MTL 1790 D MTL 1800 D MTL 1810 D MTL 1820 D MTL 1830 D MTL 1840 D MTL 1850 D MTL SMDT 1860 D MTL 1870 D MTL

Ø 18,8–30,5 mm

Stock l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

2,8 8,3 2,8 2,8 2,9 2,9 2,9 2,9 8,7 2,9 2,9 3,0 3,0 3,0 3,0 3,0 3,1 3,1 3,1 9,2 3,1 3,1 3,1 3,2 3,2 3,2 3,2 3,2 3,3 3,3 9,6 3,3 3,3 3,3 3,3 3,4 3,4 10,1 3,4

DC (mm) 18,8 18,9 19,0 19,1 19,2 19,3 19,4 19,5 19,6 19,7 19,8 19,9 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 30,5

Cat. No. SMDT 1880 D MTL 1890 D MTL 1900 D MTL 1910 D MTL 1920 D MTL 1930 D MTL 1940 D MTL 1950 D MTL SMDT 1960 D MTL 1970 D MTL 1980 D MTL 1990 D MTL 2000 D MTL SMDT 2050 D MTL SMDT 2100 D MTL 2150 D MTL SMDT 2200 D MTL 2250 D MTL SMDT 2300 D MTL 2350 D MTL SMDT 2400 D MTL 2450 D MTL SMDT 2500 D MTL 2550 D MTL SMDT 2600 D MTL 2650 D MTL SMDT 2700 D MTL 2750 D MTL SMDT 2800 D MTL 2850 D MTL SMDT 2900 D MTL 2950 D MTL SMDT 3000 D MTL 3050 D MTL

Stock

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

3,4 3,4 3,5 3,5 3,5 3,5 3,5 3,5 3,6 3,6 3,6 3,6 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6

10,1

10,5

11,0 11,0 11,0 11,0 11,3 11,7 12,2 12,6 13,1

Multi-Drills

DC (mm) 12,0 12,1 12,2 12,3 12,4 12,5 12,6 12,7 12,8 12,9 13,0 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 15,1 15,2 15,3

Ø 15,4–18,7 mm

13,5

Recommended Cutting Conditions For using 3 x D and 5 x D type drills Work material Drill Ø (mm)

~ 16,0 ~ 20,0 ~ 30,8

vc f vc f vc f

General steel (HB250–320)

Harden steel (HRC45)

For using 8 x D and 12 x D type drills Nodular cast iron

70 – 100 – 120

40 – 60 – 90

50 – 60 – 80

0,15 – 0,2 – 0,3

0,1 – 0,15 – 0,2

0,2 – 0,25 – 0,3

70 – 100 – 120

40 – 70 – 90

50 – 70 – 90

0,15 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,2 – 0,25 – 0,35

70 – 100 – 120

40 – 60 – 90

50 – 70 – 90

0,2 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,25 – 0,3 – 0,35

Note: High cutting performance is enhanced when using a high quality machine and rigid set up.

Work material Drill Ø (mm)

vc f vc ~ 20,0 f ~ 25,0 (12D) v c ~ 30,5 (8D) f ~ 16,0

General steel (HB250–320)

Harden steel (HRC45)

Nodular cast iron

50 – 70 – 80

30 – 50 – 70

40 – 50 – 70

0,15 – 0,2 – 0,3

0,1 – 0,15 – 0,2

0,2 – 0,25 – 0,3

50 – 70 – 80

30 – 50 – 70

40 – 60 – 80

0,15 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,2 – 0,25 – 0,35

50 – 70 – 80

30 – 50 – 70

40 – 60 – 80

0,2 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,25 – 0,3 – 0,35

[ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]

K53

Regrindable Drill Head Insert

MEL Type for Smooth Cutting

SMDT… D MEL Type

(Soft Steel, Stainless Steel, Grey Cast Iron)

140°

Type MEL

DC h7

PVD coated grade: ACX80

Drill Head (Insert) Ø 12,0–15,3 mm

Multi-Drills

DC (mm) 12,0 12,1 12,2 12,3 12,4 12,5 12,6 12,7 12,8 12,9 13,0 13,1 13,2 13,3 13,4 13,5 13,6 13,7 13,8 13,9 14,0 14,1 14,2 14,3 14,4 14,5 14,6 14,7 14,8 14,9 15,0 15,1 15,2 15,3

Cat. No.

Ø 15,4–18,7 mm

Stock

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,5 2,5 2,6 2,6 2,6 2,6 2,6 2,7 2,7 2,7 2,7 2,7 2,7 2,8 2,8

SMDT 1200 D MEL 1210 D MEL 1220 D MEL 1230 D MEL 1240 D MEL SMDT 1250 D MEL 1260 D MEL 1270 D MEL 1280 D MEL 1290 D MEL SMDT 1300 D MEL 1310 D MEL 1320 D MEL 1330 D MEL 1340 D MEL SMDT 1350 D MEL 1360 D MEL 1370 D MEL 1380 D MEL 1390 D MEL 1400 D MEL 1410 D MEL 1420 D MEL 1430 D MEL 1440 D MEL 1450 D MEL SMDT 1460 D MEL 1470 D MEL 1480 D MEL 1490 D MEL 1500 D MEL 1510 D MEL 1520 D MEL 1530 D MEL

6,9

7,1

7,3

7,8

8,3

DC (mm) 15,4 15,5 15,6 15,7 15,8 15,9 16,0 16,1 16,2 16,3 16,4 16,5 16,6 16,7 16,8 16,9 17,0 17,1 17,2 17,3 17,4 17,5 17,6 17,7 17,8 17,9 18,0 18,1 18,2 18,3 18,4 18,5 18,6 18,7

Cat. No. SMDT 1540 D MEL 1550 D MEL SMDT 1560 D MEL 1570 D MEL 1580 D MEL 1590 D MEL 1600 D MEL 1610 D MEL 1620 D MEL 1630 D MEL 1640 D MEL 1650 D MEL SMDT 1660 D MEL 1670 D MEL 1680 D MEL 1690 D MEL 1700 D MEL 1710 D MEL 1720 D MEL 1730 D MEL 1740 D MEL 1750 D MEL SMDT 1760 D MEL 1770 D MEL 1780 D MEL 1790 D MEL 1800 D MEL 1810 D MEL 1820 D MEL 1830 D MEL 1840 D MEL 1850 D MEL SMDT 1860 D MEL 1870 D MEL

Ø 18,8–30,5 mm

Stock l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

2,8 8,3 2,8 2,8 2,9 2,9 2,9 2,9 8,7 2,9 2,9 3,0 3,0 3,0 3,0 3,0 3,1 3,1 3,1 9,2 3,1 3,1 3,1 3,2 3,2 3,2 3,2 3,2 3,3 3,3 9,6 3,3 3,3 3,3 3,3 3,4 3,4 10,1 3,4

DC (mm) 18,8 18,9 19,0 19,1 19,2 19,3 19,4 19,5 19,6 19,7 19,8 19,9 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 30,5

Cat. No. SMDT 1880 D MEL 1890 D MEL 1900 D MEL 1910 D MEL 1920 D MEL 1930 D MEL 1940 D MEL 1950 D MEL SMDT 1960 D MEL 1970 D MEL 1980 D MEL 1990 D MEL 2000 D MEL SMDT 2050 D MEL SMDT 2100 D MEL 2150 D MEL SMDT 2200 D MEL 2250 D MEL SMDT 2300 D MEL 2350 D MEL SMDT 2400 D MEL 2450 D MEL SMDT 2500 D MEL 2550 D MEL SMDT 2600 D MEL 2650 D MEL SMDT 2700 D MEL 2750 D MEL SMDT 2800 D MEL 2850 D MEL SMDT 2900 D MEL 2950 D MEL SMDT 3000 D MEL 3050 D MEL

Stock

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

3,4 3,4 3,5 3,5 3,5 3,5 3,5 3,5 3,6 3,6 3,6 3,6 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6

10,1

10,5

11,0 11,0 11,0 11,0 11,3 11,7 12,2 12,6 13,1 13,5

Recommended Cutting Conditions For using 3 x D and 5 x D type drills Work material Drill Ø (mm)

~ 16,0 ~ 20,0 ~ 30,8

Soft steel (–HB250)

Stainless steel (–HB200)

For using 8 x D and 12 x D type drills Grey cast iron

80 – 100 – 120

50 – 60 – 80

50 – 70 – 90

f vc f vc f

0,15 – 0,2 – 0,35

0,1 – 0,15 – 0,2

0,2 – 0,25 – 0,3

80 – 100 – 120

60 – 70 – 90

60 – 80 – 100

0,15 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,25 – 0,3 – 0,35

80 – 100 – 120

60 – 70 – 90

60 – 80 – 100

0,2 – 0,3 – 0,35

0,15 – 0,2 – 0,25

0,2 – 0,35 – 0,40

Note: High cutting performance is enhanced when using a high quality machine and rigid set up.

K54

l = Euro stock

Work material Drill Ø (mm)

vc f vc ~ 20,0 f ~ 25,0 (12D) v c ~ 30,5 (8D) f ~ 16,0

Soft steel (–HB250)

Stainless steel (–HB200)

Grey cast iron

50 – 70 – 80

40 – 50 – 60

40 – 60 – 80

0,15 – 0,2 – 0,35

0,1 – 0,15 – 0,2

0,2 – 0,25 – 0,3

50 – 70 – 80

40 – 60 – 70

50 – 70 – 90

0,15 – 0,25 – 0,35

0,15 – 0,2 – 0,25

0,25 – 0,3 – 0,35

60 – 70 – 80

40 – 60 – 70

50 – 70 – 90

0,2 – 0,3 – 0,35

0,15 – 0,2 – 0,25

0,2 – 0,35 – 0,4

[ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]

Regrindable Drill Head Insert

SMDT… MEL Type Advantages l Replaceable and regrindable drill head l New design decreases cutting force by 25 % l Ideal for stainless steels - soft steels etc l Excellent tool life when drilling cast iron l Improves drilling performance on low powered machines l Increases productivity

Performance (Stainless steel machinig) Comparison of cutting force

Chip comparison

Thrust force (N)

Stainless steel machining with cutting edge geometry of conventional type MTL and new type MEL 4000 3000 2000 -

MTL MTL -20 % MEL

-25 % MEL

Type MTL

MTL

Type MEL

-24 % MEL

1000 0-

f = 0,1 mm/rev

f = 0,15 mm/rev

f = 0,2 mm/rev

Work Material: X5CrNi1810 (1.4301) Drill Diameter: Ø 16,5 x 5D Conditions: vc = 60 m/min

Work Material: X5CrNi1810 (1.4301) Drill Diameter: Ø 16,5 x 5D Conditions: vc = 60 m/min, f = 0,15 mm/rev

Multi-Drills

Performance (Cast iron machinig) Comparison of cutting force

Comparison of wear resistance

Thrust force (N)

GGG45 Competitor’s drill vs. SMDT new type MEL 4000 3000 2000 1000 0-

Type MEL

Type MTL

Competitor

-29 % MEL

-26 % MEL

f = 0,2 mm/rev

f = 0,3 mm/rev

Work Material: GGG45 Drill Diameter: Ø 18 x 5D Conditions: vc = 80 m/min

Work Material: Drill Diameter: Cutting Length:

GG25 Ø 14 x 5D 34,7 m

Conditions: vc = 100 m/min f = 0,2 mm/rev Wet

K55

Drill Head Insert

MFS Type for Drilling in Non-Flat Surfaces

SMDT… MFS Type

MFS Type Ideal for Drilling in Non-Flat Surfaces and Less Burr DEX Coating

Advantages

Utilizes RS Thinning for high rigidity

THINNING

Various Drilling Operations Thanks to a Point Angle of 180° Applicable to high-efficiency spot facing, drilling in non-flat surfaces such as inclined and cylindrical surfaces and interrupted drilling. Also reduces burrs st the hole exit.

Sharp edge for excellent entry into the material

Improves Machining Stability Achieves high rigidity by employing RS Thinning, which ensures thick web at the bottom.

Strong peripheral cutting edge

1,5D/12D

DCON h6

DC h7

DCON h6

DC h7

DCSFMS

Holder

3D/5D/8D

LS OAL

OAL

No flat face for side lock clamping on the shank of 12D holders.

Holder Dimensions Drill Head

Series (1,5D) Cat. No.

Shank

DC DCON LS

Multi-Drills

12,0 12,5 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0 26,0 27,0 28,0 29,0 30,0

SMDH 120 SMDH 125 SMDH 130 SMDH 140 SMDH 150 SMDH 160 SMDH 170 SMDH 180 SMDH 190 SMDH 200 SMDH 210 SMDH 220 SMDH 230 SMDH 240 SMDH 250 SMDH 260 SMDH 270 SMDH 280 SMDH 290 SMDH 300

Series (3D)

Dimensions

Stock

OAL

l l l l l l l l l l l l l l l l l l l l

91 91 92 96 100 103 105 107 115 118 119 121 122 129 129 132 133 135 136 139

25,5 25,5 27,5 31,5 32,0 35,0 35,5 39,7 40,5 43,0 44,0 47,0 46,5 49,5 49,0 52,0 53,0 54,5 55,5 58,5

Stock

Dimensions

DCSFMS M3 OAL

20 20 20 20 25 25 25 25 30 30 30 30 30 37 37 37 37 37 37 37

                   

Series (8D)

Series (5D) Dimensions

Stock

M5 OAL

                   

132,2 132,3 142,4 149,0 159,2 169,4 174,6 179,8 195,0 200,1 200,3 205,1 214,8 224,6 229,6 234,7 239,9 245,1 250,3 260,5

LU 68,5 68,5 73,5 81,5 86,0 92,0 97,5 103,5 108,5 114,0 119,0 125,0 129,5 135,5 140,0 146,0 151,0 156,5 161,5 167,5

Stock

Dimensions

M8 OAL

                

Series (12D)

194,0 204,2 214,4 224,6 229,8 255,0 265,1 270,3 275,1 284,8 299,6 304,6 314,7 324,9 330,1 340,3 350,5

Stock

Dimensions

LU 12D OAL

124,5 133,0 141,0 150,5 158,5 167,5 175,0 184,0 192,0 200,5 208,5 217,0 225,0 234,0 241,5 250,5 259,5

           

238,5 253,0 265,5 278,1 290,5 309,1 321,4 333,9 347,0 359,0 376,1 388,4

168,5 180,0 192,0 203,5 215,5 228,5 240,0 252,0 264,0 275,5 284,5 300,0

DCSFMS

20 25 25 25 25 30 30 30 30 30 37 37

Related Drill Heads MFS 1200–1249 1250–1299 1300–1349 1350–1450 1451–1550 1551–1650 1651–1750 1751–1850 1851–1950 1951–2050 2051–2150 2151–2280 2281–2380 2381–2480 2481–2580 2581–2680 2681–2780 2781–2880 2881–2980 2981–3050

Drill order description example: SMDH210M3, drill heads a K63 1

Recommended Torque Screw

Spare Parts Screw

Wrench

Applicable Insert BXD 02208 IP BXD 02509 IP BXD 03011 IP BXD 03512 IP BXD 04014 IP BXD 04515 IP

K56

0,8–1,0 0,9–1,2 1,8–2,4 2,8–3,7 4,1–5,5 5,0–6,6 l = Euro stock

SMDT 1200 – 1550 MFS SMDT 1551 – 1850 MFS SMDT 1851 – 2150 MFS SMDT 2151 – 2480 MFS SMDT 2481 – 2780 MFS SMDT 2781 – 3050 MFS

Applicable Holder BXD 02208 IP BXD 02509 IP BXD 03011 IP BXD 03512 IP BXD 04014 IP BXD 04515 IP

TRDR 08 IP TRDR 10 IP TRDR 15 IP TRDR 15 IP TRDR 20 IP TRDR 25 IP

SMDT 120 – 150 SMDT 160 – 180 SMDT 190 – 210 SMDT 220 – 240 SMDT 250 – 270 SMDT 280 – 300 Recommended Tightening Torque (N·m)

Drill Head Insert

MFS Type for Drilling in Non-Flat Surfaces

SMDT… MFS Type DC

Type MFS LF

Drill Head (Insert) ø 12,0 ~ 21,5 mm DC

(mm)

12,0 12,5 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5

Cat. No.

PVD coated grade: ACX70

ø 22,0 ~ 30,0 mm Stock

SMDT 1200 MFS SMDT 1250 MFS SMDT 1300 MFS SMDT 1350 MFS SMDT 1400 MFS SMDT 1450 MFS SMDT 1500 MFS SMDT 1550 MFS SMDT 1600 MFS SMDT 1650 MFS SMDT 1700 MFS SMDT 1750 MFS SMDT 1800 MFS SMDT 1850 MFS SMDT 1900 MFS SMDT 1950 MFS SMDT 2000 MFS SMDT 2050 MFS SMDT 2100 MFS SMDT 2150 MFS

l l l l l l l l l l l l l l l l l l l l

(mm)

Applicable Holders

7,1 7,2 7,5

SMDH120 SMDH125 SMDH130

7,9

SMDH140

8,3

SMDH150

8,8

SMDH160

9,3

SMDH170

9,8

SMDH180

10,2

SMDH190

10,7

SMDH200

11,2

SMDH210

(mm)

22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0

Cat. No.

Stock

SMDT 2200 MFS SMDT 2250 MFS SMDT 2300 MFS SMDT 2350 MFS SMDT 2400 MFS SMDT 2450 MFS SMDT 2500 MFS SMDT 2550 MFS SMDT 2600 MFS SMDT 2650 MFS SMDT 2700 MFS SMDT 2750 MFS SMDT 2800 MFS SMDT 2850 MFS SMDT 2900 MFS SMDT 2950 MFS SMDT 3000 MFS

l l l l l l l l l l l l l l l l l

Applicable Holders

(mm)

11,2

SMDH220

11,2

SMDH230

11,3

SMDH240

11,7

SMDH250

12,2

SMDH260

12,7

SMDH270

13,2

SMDH280

13,6

SMDH290

14,1

SMDH300

MFS Type Head Important Notes No Guide Hole (Solid Workpiece Hole Drilling)

Application

With Guide Hole

Flat Finishing of Hole Bottom

Guide Holes

Flat Surface

Non-Flat Surface (Guide Hole not required)

3D–12D Holder

Recommended Cutting Conditions Work Material

Soft Steel (<250 HB)

General Steel (250–320HB)

vc: Cutting speed (m/min) f: Feed rate (mm/rev)

Hardened Steel (45HRC)

Stainless Steel (<200 HB)

Gray Cast Iron

Multi-Drills

1,5D Holder

Ductile Cast Iron Aluminum Alloy (*)

Drill Diameter Cutting Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. DC (mm) Conditions –Ø 16,0

–Ø 20,0

–Ø 30,8 Note:

60–100–120

70–100–120

40–60–90

50–60–80

50–70–90

50–60–80

200–240–260

0,15–0,20–0,35

0,15–0,20–0,30

0,10–0,15–0,20

0,20–0,25–0,30

0,35–0,45–0,55

80–100–120

70–100–120

40–60–90

60–70–90

60–80–100

50–70–90

200–240–260

0,15–0,25–0,35

0,15–0,20–0,25

0,20–0,30–0,35

0,20–0,25–0,35

0,35–0,50–0,60

80–100–120

70–100–120

40–60–90

60–70–90

60–80–100

50–70–90

200–240–260

0,20–0,30–0,35

0,20–0,25–0,35

0,15–0,20–0,25

0,20–0,30–0,40

0,25–0,30–0,35

The recommended hole depth is 2 x DC. The depth is measured from the highest point of the hole when drilling on inclined surfaces. The recommended cutting conditions above are for drilling on flat horizontal surfaces. Adjust the feed rate according to the inclination angle when drilling on an inclined surface. Set the feed rate at 70 % ot lower when inclination angle is 30° or less. Set the feed rate at 50 % or lower when the inclination angle is larger than 30°. This product is a drilling tool. Do not use it for traverse or helical milling.

0,35–0,50–0,60

(*) Inquire about drills specifically for aluminum alloy.

K57

Replaceable Head Type MULTI-DRILLs

Large Hole MTL Type

SMD Type大形ケーシングなどに用いられる高延性材料にも最適な刃型設計 For Large Holes 大径MTL型 Tool edge design ideal for malleable material used for large casings, etc. Edge design suitable for malleable material commonly used for large hole drilling. 㘩ઃ߈ᤨߩ᜼േࠍᛥ߃ࠆ Reduces movement when starting the hole

X-Type Thinning X型シンニング

X型シンニング

Aims to reduce thrust under heavy cutting

Large Thinning Angle

重切削でのスラスト低減を狙う

大きなシンニング角

低い機械剛性・クランプ剛性にも対応した Designed to handle low

Improved chip management for highly malleable materials

machine and clamp rigidity 大径専用刃先処理

Large Helix Angle Design

Edge Treatment Exclusively 高価なワークに対し突発的な欠損を防ぐ for Large Diameters

延性の高い材質にも切りくず処理性を向上させた

Prevents unexpected breakage 高靭性母材採用 when working with expensive materials

強ネジレ角設計

Robust Substrate

■加工面精度

■切削抵抗（スラスト）

Surface Accuracy 被削Machined 材：SM490（建機用ベースプレート）ドリルサイズ：Ǿ33.0mm×5D用 Work Material: St 52-3 (Base substrate for construction use) 切削条件： =0.25mm/rev Drill Size:c=120m/min, Ø 33,0 mm x 5D Cutting Conditions: vc = 120 m/min, f = 0,25 mm/rev 切削環境：エマルション

Cutting Force Comparison (Thrust) 被削材：SS400（重ね板）

度い穴精高も Cutting Environment: Emulsion Type 大径で Ǿ33.15 with large diameters High drilling accuracy Ǿ33.10 Ø 33,15

Ǿ33.05

Multi-Drills

入口

Entrance

Ǿ33.00

Exit

①

測定ヶ所②

②

Measured Point (1) Measured Point (2)

Ø 33,10

d ure s n eas tio出口 M c 方向 ire 測定 D

測定ヶ所①

Ø 33,05

ドリルサイズ：Ǿ37.5mm×5D用 Work Material: St 42-2 (Laminated plates) Drill 切削条件： Size: Ø 37,5 mm x=0.35mm/rev 5D c=90m/min, Cutting Conditions: vc = 90 m/min, f = 0,35 mm/rev 切削環境：エマルション Cutting Environment: Emulsion Type

工安定加もで工ね板加重 Stable even when machining laminated plates 切りくず処理良好 Good Chip Control

(1)

10,000 8,000

(2)

6,000

Ǿ32.95Ø 33,00

4,000

Ǿ32.90Ø 35,95

2,000

Ǿ32.85Ø 32,90 入口 Ø 32,85

Entrance

中間 Intermediate

出口

Exit

vC=Cutting Speed (m/min) f=Feed Rate (mm/rev)

Work Material

Soft Steel (–250 HB)

General Steel (250–320 HB)

Hardened Steel (45 HRC)

Stainless Steel (–200 HB)

Grey Cast Iron

Ductil Cast Iron

Recommended Head Cutt. Drill Ø (mm)

MTL Type

60–120 (40–80)

40–80 (30–60)

50–100 (40–90)

50–90 (40–70)

0,25–0,4 60–120 (40–80) 0,25–0,4

0,2–0,35 60–120 (40–80) 0,2–0,35

0,15– 0,3 40–80 (30–60) 0,15–0,3

0,15–0,25 40–80 (30–60) 0,15–0,25

0,25–0,45 50–100 (40–90) 0,25–0,45

0,25–0,35 50–90 (40–70) 0,25–0,35

Conditions

–36,5

vc f

–42,5

vc f

Note: Where machining and work clamp rigidity are good, conditions may be increased up to the maximum. For 8D drills, please use feed rates stated within the ( ). Before drilling 8D holes, a guide hole of similar diameter must be made.

= Japan stock on request

q = Delivery

Depth of cut (mm)

Recommended Cutting Conditions

K58

Cutting Force (N m)

Regrindable Drill Head Insert

SMDT… MTL Type

For Large Holes

ød h6

140°

Toolholder øD h7

Indexable Head MTL Type

Drill Head (Ø 31,0–42,5 mm), Grade MTL Type - ACX80 Holders M (3D), L (5D), D (8D) Drill Diameter ØD 31,0 31,5 32,0 32,5 33,0 33,5 34,0 34,5 35,0 35,5 36,0 36,5 37,0 37,5 38,0 38,5 39,0 39,5 40,0 40,5 41,0 41,5 42,0 42,5

Heads MTL Type Cat. No. SMDT 3100 MTL SMDT 3150 MTL SMDT 3200 MTL SMDT 3250 MTL SMDT 3300 MTL SMDT 3350 MTL SMDT 3400 MTL SMDT 3450 MTL SMDT 3500 MTL SMDT 3550 MTL SMDT 3600 MTL SMDT 3650 MTL SMDT 3700 MTL SMDT 3750 MTL SMDT 3800 MTL SMDT 3850 MTL SMDT 3900 MTL SMDT 3950 MTL SMDT 4000 MTL SMDT 4050 MTL SMDT 4100 MTL SMDT 4150 MTL SMDT 4200 MTL SMDT 4250 MTL

Stock  r  r  r  r  r  r    r  r    r  r

Mounted Figure

M (3D) Cat. No.

Stock

D (8D) Cat. No.

Stock

15,2

SMDH 320 M



SMDH 320 L



SMDH 320 D



15,2

SMDH 335 M



SMDH 335 L



SMDH 335 D



16,6

SMDH 350 M



SMDH 350 L



SMDH 350 D



16,4

SMDH 365 M



SMDH 365 L



SMDH 365 D



18,1

SMDH 380 M



SMDH 380 L



SMDH 380 D



17,8

SMDH 395 M



SMDH 395 L



SMDH 395 D



19,5

SMDH 410 M



SMDH 410 L



SMDH 410 D



19,3

SMDH 425 M



SMDH 425 L



SMDH 425 D



Only use the special MTL Type head with a M, L or D type holder

ød h6

øD h7

140°

Toolholder L (5D) Cat. No.

L Shank L (5D) D (8D) Dimensions (mm) Dimensions (mm) Dimensions (mm) 2 2 3 L L Ød 163

265,7

257,9

360,7

32,0

171,5

276,0

273,3

376,0

32,0

182

296,3

287

401,3

40,0

187,5

301,6

297,3

411,6

40,0

195,8

311,8

310,8

426,8

40,0

206,3

322,1

321,3

437,1

40,0

209,8

332,4

334,8

457,4

40,0

220,3

342,6

345,3

467,6

40,0

Cap Screw

Wrench

BXD04515IP

TRDR25IP

5–6,6

BX0515

HD040

7,2

Multi-Drills

Dimensions (mm) M (3D) Dimensions (mm) Drill Head 1 2 ØD L 31,0 31,5 5,7 97,9 200,7 32,0 32,5 33,0 6,0 103,3 206,0 33,5 34,0 34,5 6,3 106,8 221,3 35,0 35,5 36,0 6,6 112,3 226,6 36,5 37,0 37,5 6,8 115,8 231,8 38,0 38,5 39,0 7,1 121,3 237,1 39,5 40,0 40,5 7,4 129,8 252,4 41,0 41,5 42,0 7,6 135,3 257,6 42,5

K59

Indexable Insert Type ”SumiDrill”

WDX Type

ECONOMICAL - FAST - ACCURATE - RIGID High Feed Drilling - 4 Edge Inserts General Features The newly designed WDX drill features indexable inserts with 4 cutting edges and a range of optimised chipbreakers; light (L) - general purpose (G) - heavy (H) for rapid chip removal. The balanced cut design maximises feed rates and accuracy whilst the super ZX ultra hard coated inserts double the tool life.

Advantages l Rigid - Economical - Multi-function

l Excellent hole accuracy

Drills - Bores - External Turns Diameter range 13,0–55,0 mm Drilling depth –2D, –3D, –4D, –5D

Improved cutting force balance and insert design for optimum performance

l Excellent chip control Wide application suitability - choose from 3 styles of chipbreaker Additional grooves for optimised swarf control

L Type - Excellent chip control under low feed rate conditions - Excellent hole accuracy - Excellent surface finish

G Type - General purpose chipbreaker - Excellent chip control - Low cutting force - Low / medium feed rates

H Type - Strong cutting edge at higher feed rates - Stable machining – eliminates vibration and noise Inner cutting edge

Outer cutting edge

l One insert style for both pockets 4 Edge insert provides both Inner and Outer cutting edges Newly designed insert style simplifies insert management.

Inner cutting edge

Outer cutting edge

l Ultra hard Super ZX inserts double tool life ACP300 for steels - stainless steels - difficult to cut materials ACK300 for cast irons

Oxidation Temperature

Features of Super ZX Coating

l 40 % increase in coating hardness and 200 % increase in oxidation temperature as compared with conventional grades

Multi-Drills

TiAIN (black)

Coating Hardness (Gpa)

l Super-multi layered coating with ultra-thin (nanometer) layers of TiAlN and AlCrN, alternately stacked up to 1.000 layers.

Coating Structure AICrN (white)

alternate lamination –10nm Starting Temperature for Oxidization (°C)

”AURORA” Coating DLC (Diamond Like Carbon) Coated Grade DL1500 for Aluminium G Type

l Super smooth surface and low coefficient of friction Achieving beautiful finishing on Aluminium and non-ferrous metalls with its high resistance to build-up edge. Peripheral Insert DL1500

K60

l = Euro stock

= Japan stock

ACK300

Central Insert DL1500

ACK300

Recommended Tightening Torque (N·m)

Indexable Insert Type ”SumiDrill”

WDX Type (2D) Max. Depth: 2 D

LUX LPR

WDX 130D2S20 WDX 135D2S20 WDX 140D2S20 WDX 145D2S20 WDX 150D2S20 WDX 155D2S20 WDX 160D2S20 WDX 165D2S20 WDX 170D2S20 WDX 175D2S25 WDX 180D2S25 WDX 185D2S25 WDX 190D2S25 WDX 195D2S25 WDX 200D2S25 WDX 205D2S25 WDX 210D2S25 WDX 215D2S25 WDX 220D2S25 WDX 225D2S25 WDX 230D2S25 WDX 235D2S25 WDX 240D2S25 WDX 245D2S25 WDX 250D2S25 WDX 255D2S32 WDX 260D2S32 WDX 265D2S32 WDX 270D2S32 WDX 275D2S32 WDX 280D2S32 WDX 285D2S32 WDX 290D2S32 WDX 295D2S32 WDX 300D2S40 WDX 310D2S40 WDX 320D2S40 WDX 330D2S40 WDX 340D2S40 WDX 350D2S40 WDX 360D2S40 WDX 370D2S40 WDX 380D2S40 WDX 390D2S40 WDX 400D2S40 WDX 410D2S40 WDX 420D2S40 WDX 430D2S40 WDX 440D2S40 WDX 450D2S40 WDX 460D2S40 WDX 470D2S40 WDX 480D2S40 WDX 490D2S40 WDX 500D2S40 WDX 510D2S40 WDX 520D2S40 WDX 530D2S40 WDX 540D2S40 WDX 550D2S40 WDX 560D2S40 WDX 570D2S40 WDX 580D2S40 WDX 590D2S40 WDX 600D2S40 WDX 610D2S40 WDX 620D2S40 WDX 630D2S40 WDX 640D2S40 WDX 650D2S40

Stock

Cat. No.

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l m m m m m m m m m m

Dimensions (mm) Applicable OAL LUX LPR DCON DCSFMS LS Insert 88 29 44 89 30 45 WDXT 90 31 46 20 28 44 042004 91 32 47 92 33 48 93 34 49 94 35 50 20 30 44 WDXT 95 36 51 052504 96 37 52 109 38 53 25 32 56 110 39 54 111 40 55 112 41 56 113 42 57 114 43 58 WDXT 115 44 59 25 33 56 063006 116 45 60 117 46 61 118 47 62 119 48 63 123 49 67 124 50 68 125 51 69 25 37 56 126 52 70 127 53 71 WDXT 134 54 74 073506 135 55 75 136 56 76 137 57 77 32 41 60 138 58 78 139 59 79 140 60 80 143 62 83 32 50 60 144 63 84 158 64 88 160 66 90 WDXT 162 68 92 54 70 094008 164 70 94 40 166 72 96 168 74 98 170 76 100 179 79 109 181 81 111 183 83 113 185 85 115 WDXT 187 87 117 40 49,5 70 125012 189 89 119 191 91 121 193 93 123 195 95 125 197 97 127 199 99 129 201 101 131 49,5 203 103 133 205 105 135 40 70 WDXT 207 107 137 156012 209 109 139 50,5 211 111 141 51,5 213 113 143 52,5 215 115 145 53,5 222 120 152 54 224 122 154 55 226 124 156 56 228 126 158 57 230 128 160 58 WDXT 40 70 232 130 162 59 186012 234 132 164 60 236 134 166 61 238 136 168 62 240 138 170 63

(mm) Fig. 5

Fig. 6

WDXT 042004-L WDXT 042004-G WDXT 042004-H WDXT 052504-L WDXT 052504-G WDXT 052504-H WDXT 063006-L WDXT 063006-G WDXT 063006-H WDXT 073506-L WDXT 073506-G WDXT 073506-H WDXT 094008-L WDXT 094008-G WDXT 094008-H WDXT 125012-L WDXT 125012-G WDXT 125012-H WDXT 156012-L WDXT 156012-G WDXT 156012-H WDXT 186012-G -

H Type Strong cutting edge at higher feed rates

G Type General purpose chipbreaker

Coated

Cat. No.

L Type Excellent chip control at low feed rates

LS OAL

Inserts Fig. 4

Fig.

DCSFMS

DCON h7

OAL

ACP100 ACP300 ACK300 DL1500 m l l l l l l m l l m l l l l l l m l l l l l l l l l m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Fig. 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 5

Dimensions (mm) W1 Thickness RE

Applicable Holder

4,2 2,0 0,4 WDX 130 ~ 150 5,0 2,5 0,4 WDX 155 ~ 180 6,0 3,0 0,6 WDX 185 ~ 225 7,5 3,5 0,6 WDX 230 ~ 285 9,6 4,0 0,8 WDX 290 ~ 360 12,4 5,0 1,2 WDX 370 ~ 450 15,2 6,0 1,2 WDX 460 ~ 550 18,0 6,0 1,2 WDX 560 ~ 650

Spare Parts Screw

Wrench Wrench Applicable Holders

BFTX 01604 N TRX 06 BFTX 0204 N TRX 06 BFTX 02206 ̶ BFTX 02506 N ̶ BFTX 03584 ̶ BFTX 0511 N ̶ BFTX 0615 N ̶

WDX 130D_S20 – 150D_S20 WDX 155D_S20 – 180D_S25 WDX 185D_S25 – 225D_S25 WDX 230D_S25 – 285D_S32 WDX 290D_S32 – 360D_S40 WDX 370D_S40 – 450D_S40 WDX 460D_S40 – 550D_S40

TRX 07 TRX 08 TRX 15 TRX 20 TRX 25

0,3 0,5 1,0 1,5 3,5 5,0 7,5

Multi-Drills

DC (mm) 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0 56,0 57,0 58,0 59,0 60,0 61,0 62,0 63,0 64,0 65,0

LUX LPR

OAL

Holder

DCON h7

LUX LPR

Fig. 3

DCSFMS

Fig. 2

DCSFMS

Fig. 1

Identification of Drill Body

WDX 200 D2 S25 Drill Diameter (Ø 20,0 mm)

Flute Length L/D (2 x D)

Shank Size (Ø 25,0 mm)

Identification of Indexable Insert

WDXT 06 30 06 -G Width Across Flats (6,0 mm)

Thickness (3,0 mm)

Breaker Type

Corner Radius (0,6 mm)

K61

Indexable Insert Type ”SumiDrill”

WDX Type (3D) Max. Depth: 3 D

OAL

LUX LPR

Multi-Drills

Holder

K62

Cat. No. WDX 130D3S20 WDX 135D3S20 WDX 140D3S20 WDX 145D3S20 WDX 150D3S20 WDX 155D3S20 WDX 160D3S20 WDX 165D3S20 WDX 170D3S20 WDX 175D3S25 WDX 180D3S25 WDX 185D3S25 WDX 190D3S25 WDX 195D3S25 WDX 200D3S25 WDX 205D3S25 WDX 210D3S25 WDX 215D3S25 WDX 220D3S25 WDX 225D3S25 WDX 230D3S25 WDX 235D3S25 WDX 240D3S25 WDX 245D3S25 WDX 250D3S25 WDX 255D3S32 WDX 260D3S32 WDX 265D3S32 WDX 270D3S32 WDX 275D3S32 WDX 280D3S32 WDX 285D3S32 WDX 290D3S32 WDX 295D3S32 WDX 300D3S40 WDX 310D3S40 WDX 320D3S40 WDX 330D3S40 WDX 340D3S40 WDX 350D3S40 WDX 360D3S40 WDX 370D3S40 WDX 380D3S40 WDX 390D3S40 WDX 400D3S40 WDX 410D3S40 WDX 420D3S40 WDX 430D3S40 WDX 440D3S40 WDX 450D3S40 WDX 460D3S40 WDX 470D3S40 WDX 480D3S40 WDX 490D3S40 WDX 500D3S40 WDX 510D3S40 WDX 520D3S40 WDX 530D3S40 WDX 540D3S40 WDX 550D3S40 WDX 560D3S40 WDX 570D3S40 WDX 580D3S40 WDX 590D3S40 WDX 600D3S40 WDX 610D3S40 WDX 620D3S40 WDX 630D3S40 WDX 640D3S40 WDX 650D3S40

Stock

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l m m m m m m m m m m

l = Euro stock

= Japan stock

OAL 101,0 102,5 104,0 105,5 107,0 108,5 110,0 111,5 113,0 126,5 128,0 129,5 131,0 132,5 134,0 135,5 137,0 138,5 140,0 141,5 146,0 147,5 149,0 150,5 152,0 159,5 161,0 162,5 164,0 165,5 167,0 168,5 172,0 173,5 188,0 191,0 194,0 197,0 200,0 203,0 206,0 216,0 219,0 222,0 225,0 228,0 231,0 234,0 237,0 240,0 243,0 246,0 249,0 252,0 255,0 258,0 261,0 264,0 267,0 270,0 278,0 281,0 284,0 287,0 290,0 293,0 296,0 299,0 302,0 305,0

Dimensions (mm) Applicable LUX LPR DCON DCSFMS LS Insert 42,0 57,0 43,5 58,5 WDXT 45,0 60,0 20 28 44 042004 46,5 61,5 58,0 63,0 49,5 64,5 51,0 66,0 20 30 44 WDXT 52,5 67,5 052504 54,0 69,0 55,5 70,5 25 32 56 57,0 72,0 58,5 73,5 60,0 75,0 61,5 76,5 63,0 78,0 WDXT 64,5 79,5 25 33 56 063006 66,0 81,0 67,5 82,5 69,0 84,0 70,5 85,5 72,0 90,0 73,5 91,5 75,0 93,0 25 37 56 76,5 94,5 78,0 96,0 79,5 97,5 WDXT 81,0 101,0 073506 82,5 102,5 84,0 104,0 32 41 60 85,5 105,5 87,0 107,0 88,5 108,5 91,0 112,0 32 50 60 92,5 113,5 94,0 118,0 97,0 121,0 WDXT 100,0 124,0 54 70 094008 103,0 127,0 40 106,0 130,0 109,0 133,0 112,0 136,0 116,0 146,0 119,0 149,0 122,0 152,0 125,0 155,0 WDXT 128,0 158,0 40 49,5 70 125012 131,0 161,0 134,0 164,0 137,0 167,0 140,0 170,0 143,0 173,0 146,0 176,0 149,0 179,0 49,5 152,0 182,0 155,0 185,0 40 70 WDXT 158,0 188,0 156012 161,0 191,0 50,5 164,0 194,0 51,5 167,0 197,0 52,5 170,0 200,0 53,5 176,0 208,0 54 179,0 211,0 55 182,0 214,0 56 185,0 217,0 57 188,0 220,0 58 WDXT 40 70 191,0 223,0 59 186012 194,0 226,0 60 197,0 229,0 61 200,0 232,0 62 203,0 235,0 63

DCON h7 LUX LPR

OAL

(mm) Fig. 5

Fig. 6

H Type Strong cutting edge at higher feed rates

G Type General purpose chipbreaker

Coated

Cat. No.

L Type Excellent chip control at low feed rates

OAL

Inserts Fig. 4

Fig.

DCSFMS

DCON h7

LUX LPR

Fig. 3

DCSFMS

Fig. 2

DCSFMS

Fig. 1

ACP100 ACP300 ACK300 DL1500 m l l l l l l m l l m l l l l l l m l l l l l l l l l m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Fig. 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 5

Dimensions (mm) W1 Thickness RE

Applicable Holder

Spare Parts Screw

Wrench Wrench Applicable Holders

BFTX 01604 N TRX 06 BFTX 0204 N TRX 06 BFTX 02206 ̶ BFTX 02506 N ̶ BFTX 03584 ̶ BFTX 0511 N ̶ BFTX 0615 N ̶

WDX 130D_S20 – 150D_S20 WDX 155D_S20 – 180D_S25 WDX 185D_S25 – 225D_S25 WDX 230D_S25 – 285D_S32 WDX 290D_S32 – 360D_S40 WDX 370D_S40 – 450D_S40 WDX 460D_S40 – 550D_S40

TRX 07 TRX 08 TRX 15 TRX 20 TRX 25

0,3 0,5 1,0 1,5 3,5 5,0 7,5

Identification of Drill Body

WDX 200 D3 S25 Drill Diameter (Ø 20,0 mm)

Flute Length L/D (3 x D)

Shank Size (Ø 25,0 mm)

Identification of Indexable Insert

WDXT 06 30 06 -G Width Across Flats (6,0 mm)

Thickness (3,0 mm)

Breaker Type

Corner Radius (0,6 mm)

Recommended Tightening Torque (N·m)

Indexable Insert Type ”SumiDrill”

WDX Type (4D)

LUX LPR

LS OAL

Holder WDX 130D4S20 WDX 135D4S20 WDX 140D4S20 WDX 145D4S20 WDX 150D4S20 WDX 155D4S20 WDX 160D4S20 WDX 165D4S20 WDX 170D4S20 WDX 175D4S25 WDX 180D4S25 WDX 185D4S25 WDX 190D4S25 WDX 195D4S25 WDX 200D4S25 WDX 205D4S25 WDX 210D4S25 WDX 215D4S25 WDX 220D4S25 WDX 225D4S25 WDX 230D4S25 WDX 235D4S25 WDX 240D4S25 WDX 245D4S25 WDX 250D4S25 WDX 255D4S32 WDX 260D4S32 WDX 265D4S32 WDX 270D4S32 WDX 275D4S32 WDX 280D4S32 WDX 285D4S32 WDX 290D4S32 WDX 295D4S32 WDX 300D4S40 WDX 310D4S40 WDX 320D4S40 WDX 330D4S40 WDX 340D4S40 WDX 350D4S40 WDX 360D4S40 WDX 370D4S40 WDX 380D4S40 WDX 390D4S40 WDX 400D4S40 WDX 410D4S40 WDX 420D4S40 WDX 430D4S40 WDX 440D4S40 WDX 450D4S40 WDX 460D4S40 WDX 470D4S40 WDX 480D4S40 WDX 490D4S40 WDX 500D4S40 WDX 510D4S40 WDX 520D4S40 WDX 530D4S40 WDX 540D4S40 WDX 550D4S40 WDX 560D4S40 WDX 570D4S40 WDX 580D4S40 WDX 590D4S40 WDX 600D4S40

Stock

Cat. No.

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l m m m m m

OAL 114 116 118 120 122 124 126 128 130 144 146 148 150 152 154 156 158 160 162 164 169 171 173 175 177 185 187 189 191 193 195 197 201 203 218 222 226 230 234 238 242 253 257 261 265 269 273 277 281 285 289 293 297 301 305 309 313 317 321 325 334 338 342 346 350

Dimensions (mm) LUX LPR DCON DCSFMS LS 55 70 57 72 59 74 20 28 44 61 76 63 78 65 80 67 82 20 30 44 69 84 71 86 73 88 25 32 56 75 90 77 92 79 94 81 96 83 98 85 100 25 33 56 87 102 89 104 91 106 93 108 95 113 97 115 99 117 25 37 56 101 119 103 121 105 125 107 127 109 129 111 131 32 41 60 113 133 115 135 117 137 120 141 32 50 60 122 143 124 148 128 152 132 156 54 70 136 160 40 140 164 144 168 148 172 153 183 157 187 161 191 165 195 169 199 40 49,5 70 173 203 177 207 181 211 185 215 189 219 193 223 197 227 201 231 49,5 205 235 40 70 209 239 213 243 50,5 217 247 51,5 221 251 52,5 225 255 53,5 232 264 54 236 268 55 240 272 40 56 70 244 276 57 248 280 58

DCON h7 LUX LPR

LS OAL

Applicable Insert Fig.

Inserts

(mm)

Fig. 4

Fig. 5

Fig. 6

WDXT 042004

1 WDXT 063006

WDXT 073506

WDXT 094008

H Type Strong cutting edge at higher feed rates

G Type General purpose chipbreaker

Coated

Cat. No.

L Type Excellent chip control at low feed rates

WDXT 052504

LS OAL

ACP100 ACP300 ACK300 DL1500 m l l l l l l m l l m l l l l l l m l l l l l l l l l m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Fig. 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 5

Dimensions (mm) W1 Thickness RE

Applicable Holder

Spare Parts Screw

Wrench Wrench Applicable Holders

WDXT 125012

BFTX 01604 N TRX 06 BFTX 0204 N TRX 06 BFTX 02206 ̶ BFTX 02506 N ̶ BFTX 03584 ̶ BFTX 0511 N ̶ BFTX 0615 N ̶

WDXT 156012

WDX 130D_S20 – 150D_S20 WDX 155D_S20 – 180D_S25 WDX 185D_S25 – 225D_S25 WDX 230D_S25 – 285D_S32 WDX 290D_S32 – 360D_S40 WDX 370D_S40 – 450D_S40 WDX 460D_S40 – 550D_S40

TRX 07 TRX 08 TRX 15 TRX 20 TRX 25

0,3 0,5 1,0 1,5 3,5 5,0 7,5

Identification of Drill Body

WDX 200 D4 S25

3 WDXT 186012

Multi-Drills

DCON h7

LUX LPR

Fig. 3

DCSFMS

Fig. 2

DCSFMS

Fig. 1

DCSFMS

Max. Depth: 4 D

Drill Diameter (Ø 20,0 mm)

Flute Length L/D (4 x D)

Shank Size (Ø 25,0 mm)

Identification of Indexable Insert

WDXT 06 30 06 -G Width Across Flats (6,0 mm)

Thickness (3,0 mm)

Breaker Type

Corner Radius (0,6 mm)

K63

Indexable Insert Type ”SumiDrill”

WDX Type (5D) Max. Depth: 5 D

LUX LPR

LS OAL

Holder

Multi-Drills -

Cat. No. WDX 130D5S20 WDX 135D5S20 WDX 140D5S20 WDX 145D5S20 WDX 150D5S20 WDX 155D5S20 WDX 160D5S20 WDX 165D5S20 WDX 170D5S20 WDX 175D5S20 WDX 180D5S25 WDX 185D5S25 WDX 190D5S25 WDX 195D5S25 WDX 200D5S25 WDX 205D5S25 WDX 210D5S25 WDX 215D5S25 WDX 220D5S25 WDX 225D5S25 WDX 230D5S25 WDX 235D5S25 WDX 240D5S25 WDX 245D5S25 WDX 250D5S25 WDX 260D5S32 WDX 270D5S32 WDX 280D5S32 WDX 290D5S32 WDX 300D5S40 WDX 310D5S40 WDX 320D5S40 WDX 330D5S40 WDX 340D5S40 WDX 350D5S40 WDX 360D5S40 WDX 370D5S40 WDX 380D5S40 WDX 390D5S40 WDX 400D5S40 WDX 410D5S40 WDX 420D5S40 WDX 430D5S40 WDX 440D5S40 WDX 450D5S40 WDX 460D5S40 WDX 470D5S40 WDX 480D5S40 WDX 490D5S40 WDX 500D5S40 WDX 510D5S40 WDX 520D5S40 WDX 530D5S40 WDX 540D5S40 WDX 550D5S40

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

m m m m m m m m m m m m m m m m m m m

Applicable Fig. LS Insert

WDXT 073506

WDXT 125012

DCON h7

H Type Strong cutting edge at higher feed rates

G Type General purpose chipbreaker

Coated

Cat. No.

WDXT 56 063006

WDXT 70 094008

Fig. 6

Fig. 5

L Type Excellent chip control at low feed rates

(mm)

Fig. 4

44 WDXT 052504

LS OAL

Inserts

WDXT 44 042004

DCSFMS

OAL

ACP100 ACP300 ACK300 DL1500 m l l l l l l m l l m l l l l l l m l l l l l l l l l m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Fig. 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6

Dimensions (mm) W1 Thickness RE

Applicable Holder

4,2 2,0 0,4 WDX 130 ~ 150 5,0 2,5 0,4 WDX 155 ~ 180 6,0 3,0 0,6 WDX 185 ~ 225 7,5 3,5 0,6 WDX 230 ~ 285 9,6 4,0 0,8 WDX 290 ~ 360 12,4 5,0 1,2 WDX 370 ~ 450 15,2 6,0 1,2 WDX 460 ~ 550

Spare Parts Screw

Wrench Wrench Applicable Holders

2 70

WDXT 156012 3

BFTX 01604 N TRX 06 BFTX 0204 N TRX 06 BFTX 02206 ̶ BFTX 02506 N ̶ BFTX 03584 ̶ BFTX 0511 N ̶ BFTX 0615 N ̶

WDX 130D_S20 – 150D_S20 WDX 155D_S20 – 180D_S25 WDX 185D_S25 – 225D_S25 WDX 230D_S25 – 285D_S32 WDX 290D_S32 – 360D_S40 WDX 370D_S40 – 450D_S40 WDX 460D_S40 – 550D_S40

TRX 07 TRX 08 TRX 15 TRX 20 TRX 25

0,3 0,5 1,0 1,5 3,5 5,0 7,5

Identification Details

Drill Body

WDX 200 D5 S25 Drill Diameter (Ø 20,0 mm)

K64

OAL 127,0 129,5 132,0 134,5 137,0 139,5 142,0 144,5 147,0 161,5 164,0 166,5 169,0 171,5 174,0 176,5 179,0 181,5 184,0 186,5 192,0 194,5 197,0 199,5 202,0 213,0 218,0 223,0 230,0 248,0 253,0 258,0 263,0 268,0 273,0 278,0 290,0 295,0 300,0 305,0 310,0 315,0 320,0 325,0 330,0 335,0 340,0 345,0 350,0 355,0 360,0 365,0 370,0 375,0 380,0

Dimensions (mm) LUX LPR DCON DCSFMS 68,0 83,0 70,5 85,5 73,0 88,0 20 28 75,5 90,5 78,0 93,0 80,5 95,5 83,0 98,0 20 30 85,5 100,5 88,0 103,0 90,5 105,5 25 32 93,0 108,0 95,5 110,5 98,0 113,0 100,5 115,5 103,0 118,0 105,5 120,5 25 33 108,0 123,0 110,5 125,5 113,0 128,0 115,5 130,5 118,0 136,0 120,5 138,5 123,0 141,0 25 37 125,5 143,5 128,0 146,0 133,0 153,0 138,0 158,0 32 41 143,0 163,0 149,0 170,0 32 50 154,0 178,0 159,0 183,0 164,0 188,0 169,0 193,0 40 54 174,0 198,0 179,0 203,0 184,0 208,0 190,0 220,0 195,0 225,0 200,0 230,0 205,0 235,0 210,0 240,0 40 49,5 215,0 245,0 220,0 250,0 225,0 255,0 230,0 260,0 235,0 265,0 240,0 270,0 245,0 275,0 49,5 250,0 280,0 255,0 285,0 40 260,0 290,0 265,0 295,0 50,5 270,0 300,0 51,5 275,0 305,0 52,5 280,0 310,0 53,5

LUX LPR

Stock

DC (mm) 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 26,0 27,0 28,0 29,0 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0

DCON h7

LUX LPR

Fig. 3

DCSFMS

Fig. 2

DCSFMS

Fig. 1

l = Euro stock

= Japan stock

Flute Length L/D (5 x D)

Shank Size (Ø 25,0 mm)

Indexable Insert

WDXT 06 30 06 -G Width Across Flats (6,0 mm)

Thickness (3,0 mm)

Breaker Type

Corner Radius (0,6 mm)

Recommended Tightening Torque (N·m)

Indexable Insert Type ”SumiDrill”

Technical information

WDX Type

Multi-Purpose Functionality l Applications for machining centre Slant / Inclined surface

l Hole profile Pre-drilled

Plain surface / half hole

Drill Diameter (mm)

a (mm)

Ø13,0–18,0

0,4

Ø18,5–28,5

0,6

Ø29,0–36,0

0,8

Ø37,0–55,0

1,2

Recommended conditions - reduce feed rate to 70 %

Applications for Lathes

Drill description

l Setting Instruction

Ensure the face of the drill flange is hard against the face of the tool holder. Align the centreline of the drill to the centreline of the lathes Y axis

Max. +/- 0,03 mm

Drilling Over Holes Offset the lathes X axis within the maximum amount stated in the table

0,35 0,30 0,25 0,20 0,15 0,40 0,40 0,35 0,30 0,25 0,20 0,50 0,45 0,40 0,30 0,30 0,20 0,15 0,10 0,06 0,70 0,70 0,60 0,50 0,50 0,45 0,40 0,35 0,25 0,20

Drill description

WDX280... WDX285... WDX290... WDX295... WDX300... WDX310... WDX320... WDX330... WDX340... WDX350... WDX360... WDX370... WDX380... WDX390... WDX400... WDX410... WDX420... WDX430... WDX440... WDX450... WDX460... WDX470... WDX480... WDX490... WDX500... WDX510... WDX520... WDX530... WDX540... WDX550...

Max. Offset (mm)

0,15 0,10 1,00 0,95 0,90 0,80 0,70 0,55 0,45 0,35 0,20 1,00 1,00 0,90 0,80 0,70 0,60 0,50 0,50 0,40 1,50 1,40 1,30 1,20 1,10 1,00 0,90 0,80 0,60 0,50

Multi-Drills

Enlarge

WDX130... WDX135... WDX140... WDX145... WDX150... WDX155... WDX160... WDX165... WDX170... WDX175... WDX180... WDX185... WDX190... WDX195... WDX200... WDX205... WDX210... WDX215... WDX220... WDX225... WDX230... WDX235... WDX240... WDX245... WDX250... WDX255... WDX260... WDX265... WDX270... WDX275...

Max. Offset (mm)

Recommended conditions - reduce feed rate to 30 %

Turning by lathes Outer turning (max. 2 x D)

Inner turning (max. 2 x D)

Recommended conditions - reduce feed rate to 50 %

K65

Indexable Insert Type ˮSumiDrill“

WDX Type

Eccentric Sleeve WAS

Type

The Eccentric Sleeve WAS Type, exclusively designed for ˮSumiDrill“ WDX Type, provides up to ± 0,3 mm of hole size adjustment.

DMM

BDX

DCB

L4 L2

Dimensions

L3 LS

(mm)

Cat. No.

Stock

DCB

DMM

BDX

Diameter Adjustment Range (max.)

WAS 2025-48 WAS 2532-60 WAS 3240-70 WAS 4050-85

   

20 25 32 40

25 32 40 50

33 42 55 60

43 60 70 70

5 7 7 7

32 46 57 54

5 6 6 6

+0,3 – -0,2 +0,3 – -0,3 +0,3 – -0,3 +0,3 – -0,3

Diameter Adjustment Procedure 1

Reference Line

Multi-Drills

Adjust the dial on the sleeve to the reference line on the flange of the drill.

Procedure 2

Procedure 3

Fixing screw

Adjustment hash marks

Turn to a positive number to expand the hole, and to a negative number to decrease the drilling diameter.

Fixation of the adjusting sleeve.

Note 1: The dial is for reference purposes. Always measure the actual drilling diameter and adjust accordingly. Note 2: Not usable with collet chuck type holders. Only use with a side-locking holder like Weldon.

K66

l = Euro stock

Indexable Insert Type ”SumiDrill”

WDX Type Application Examples Normal wear

Good chip control

ˮSumiDrill“ WDX type

Breakage

Long chips

Entangled chips

Competitor

Automotive Component (SUS304) WDX220D2S25 WDXT063006-L (ACP300) vc = 125 m/min, f = 0,07 mm/rev, H = 5 mm, through, Wet

Drill Body: Drill Insert: Conditions:

Insert breakage was eliminated with improved chip control and better surface finish.

ˮSumiDrill“ WDX type

2400 Holes /corner

Structural Steel WDX190D4S25 WDXT063006-L (ACP300) vc = 100 m/min, f = 0,06 mm/rev, H = 40 mm, through, Wet

Drill Body: Drill Insert: Conditions:

Eliminated the problem of entangled chips.

ˮSumiDrill“ WDX type 20 % Longer tool life 25 % Higher efficiency

vf = 32 mm/min

1,000

50 2,000

Entrance: Ø 60,155 Outlet: Ø 60,157

Machine Component (SCM440) WDX220D3S25 WDXT063006-G (ACP300)

Conditions (Sumitomo): vc= 157 m/min, f = 0,19 mm/rev, H= 19 mm, through, Wet Conditions (Comp.): vc= 157 m/min, f = 0,15 mm/rev, H= 19 mm, through, Wet

Good chip control even under high efficiency conditions. Better stability through lower cutting force, resulting in 25 % higher efficiency and 20 % higher tool life.

Stable drilling performance. 4 times higher efficiency.

ˮSumiDrill“ WDX type Normal flank wear ØXXXX Ø

Competitor

Multi-Drills

Good surface and hole tolerance.

20,20

Breakage

19,80

Drill Body: Drill Insert: Conditions:

Good surface finish and good hole tolerance.

Conditions (Sumitomo): vc= 150 m/min, f = 0,16 mm/rev, H= 60 mm, through, Wet Conditions (Comp.): vc= 30 m/min, f = 0,20 mm/rev, H= 60 mm, through, Wet

20,60

19,40

150

Plate (S48C) WDX600D3S40 WDXT186012-G (ACP300)

Drill Body: Drill Insert:

ˮSumiDrill“ WDX type

Hole Ø (mm) 21,00

100

Feed Rate

3,000

Number of Holes Drilled

Competitor

4 Times higher efficiency

vf = 32 mm/min

Competitor

2000 Holes /corner

Competitor

Drill Body: Drill Insert:

Good chip form

ˮSumiDrill“ WDX type

Entrance Outlet

Automotive Component (SCM415) WDX200D5S25 WDXT063006-G (ACP300) vc = 185 m/min, f = 0,12 mm/rev, H = 87 mm, through, Wet

Good surface roughness. Stable hole diameter.

Drill Body: Drill Insert: Conditions:

Bearing Component for Windmill (42CrMo) WDX330D5S40 WDXT094008-L (ACP300) vc = 146 m/min, f = 0,10 mm/rev, H = 158 mm, through, Wet

WDX shows stable drilling performance, no cutting edge breakage.

K67

Indexable Insert Type ”SumiDrill”

WDX Type

Recommended Cutting Conditions

Material Group

ISO

Work material

Hardness (HB)

Recommended Cutting Conditions (2D) 125 190 250 Carbon steel 270 300 180 275 Low alloyed steel 300 350 200 High alloyed steel 325 martensitic / ferritic 200 240 Stainless martensitic / tempered 180 austenitic / quenched steel, austenitic / ferritic (Duplex) 230 180 Cast iron (GG) 260 160 Nodular cast iron (GGG) 250 200 Heat resistant alloy Aluminium alloy Copper alloy

M K S

Chip breaker & Grade L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 L/G ACP300 L/G ACP300 L/G ACP300 L/G ACP300 H ACK300 H ACK300 H ACK300 H ACK300 L/G ACP300 G DL1500 G DL1500

[ min. - optimal - max. ]

Cutting Speed

Feed rate (mm/rev)

Vc (m/min)

Ø 13,0–18,0

Ø 18,5–29,0

Ø 29,5–36,0

150–220–250 150–220–250 125–170–230 125–170–230 100–130–170 150–180–220 125–150–200 100–140–170 80–120–150 100–150–200 80–120–160 100–150–200 90–120–150 100–150–200 80–120–150 120–160–200 120–160–200 90–120–250 90–120–150 25–50–70 200–260–320 180–230–280

0,04–0,08–0,12 0,08–0,13–0,24 0,06–0,11–0,18 0,08–0,13–0,22 0,06–0,11–0,17 0,05–0,08–0,14 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,11–0,17 0,08–0,13–0,24 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,04–0,08–0,18 0,04–0,08–0,18 0,09–0,20–0,32 0,09–0,20–0,32 0,09–0,20–0,32 0,09–0,20–0,32 0,06–0,11–0,18 0,06–0,11–0,17 0,06–0,11–0,17

0,04–0,08–0,12 0,08–0,13–0,24 0,06–0,11–0,18 0,08–0,14–0,24 0,06–0,12–0,18 0,05–0,08–0,14 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,11–0,17 0,08–0,13–0,24 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,10–0,22–0,36 0,10–0,22–0,36 0,10–0,22–0,36 0,10–0,22–0,36 0,06–0,11–0,18 0,06–0,11–0,17 0,06–0,11–0,17

0,04–0,08–0,13 0,08–0,14–0,26 0,06–0,12–0,19 0,08–0,14–0,23 0,06–0,12–0,18 0,05–0,08–0,16 0,06–0,12–0,18 0,06–0,12–0,18 0,06–0,12–0,18 0,08–0,14–0,26 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,11–0,24–0,39 0,11–0,24–0,39 0,11–0,24–0,39 0,11–0,24–0,39 0,06–0,12–0,19 0,06–0,12–0,18 0,06–0,12–0,18

Ø 37,0–55,0

ISO

Multi-Drills

K68

Work material

Hardness (HB)

Recommended Cutting Conditions (3D) Material Group

125 190 250 Carbon steel 270 300 180 275 Low alloyed steel 300 350 200 High alloyed steel 325 martensitic / ferritic 200 240 Stainless martensitic / tempered 180 austenitic / quenched steel, austenitic / ferritic (Duplex) 230 180 Cast iron (GG) 260 160 Nodular cast iron (GGG) 250 200 Heat resistant alloy Aluminium alloy Copper alloy

Ø 56,0–65,0

0,05–0,10–0,15 0,06– 0,11–0,17 0,09–0,16–0,29 0,10–0,17–0,32 0,07–0,13–0,22 0,08–0,14–0,24 0,09–0,16–0,26 0,10–0,17–0,29 0,07–0,13–0,20 0,08–0,14–0,22 0,06–0,09–0,17 0,07–0,10–0,19 0,07–0,13–0,20 0,08–0,14–0,22 0,07–0,13–0,20 0,08–0,14–0,22 0,07–0,13–0,20 0,08–0,14–0,22 0,09–0,16–0,29 0,10–0,17–0,32 0,07–0,13–0,22 0,08–0,14–0,24 0,07–0,13–0,22 0,08–0,14–0,24 0,07–0,13–0,22 0,08–0,14– 0,24 0,07–0,13–0,22 0,08–0,14–0,24 0,07–0,13–0,22 0,08–0,14–0,24 0,12–0,26–0,44 0,13–0,29–0,48 0,12–0,26–0,44 0,13–0,29–0,48 0,12–0,26–0,44 0,13–0,29–0,48 0,12–0,26–0,44 0,13–0,29–0,48 0,07–0,13–0,22 0,08–0,14–0,24 0,07–0,13–0,20 0,08–0,14–0,22 0,07–0,13–0,20 0,08–0,14–0,22

[ min. - optimal - max. ]

Cutting Speed

Feed rate (mm/rev)

Vc (m/min)

Ø 13,0–18,0

Ø 18,5– 29,0

Ø 29,5–36,0

Ø 37,0–55,0

Ø 56,0–65,0

150–220–250 150–220–250 125–170–230 125–170–230 100–130–170 150–180–220 125–150–200 100–140–170 80–120–150 100–150–200 80–120–160 100–150–200 90–120–150 100–150–200 80–120–150 12–160–200 120–160–200 90–120–250 90–120–150 25–50–70 200–260–320 180–230–280

0,04–0,07–0,1 0,08–0,12–0,2 0,06–0,10–0,15 0,08–0,12–0,18 0,06–0,10–0,14 0,05–0,07–0,12 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,08–0,12–0,2 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,04–0,10–0,15 0,04–0,10–0,15 0,09–0,18–0,27 0,09–0,18–0,27 0,09–0,18–0,27 0,09–0,18–0,27 0,06–0,10–0,15 0,06–0,11–0,17 0,06–0,11–0,17

0,04–0,07–0,10 0,08–0,12–0,20 0,06–0,10–0,15 0,08–0,12–0,18 0,06–0,10–0,14 0,05–0,07–0,12 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,08–0,12–0,20 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,10–0,20–0,30 0,10–0,20–0,30 0,10–0,20–0,30 0,10–0,20–0,30 0,06–0,10–0,15 0,06–0,11–0,17 0,06–0,11–0,17

0,04–0,08–0,11 0,08–0,13–0,22 0,06–0,11–0,16 0,08–0,13–0,19 0,06–0,11–0,15 0,05–0,08–0,13 0,06–0,11–0,15 0,06–0,11–0,15 0,06–0,11–0,15 0,08–0,13–0,22 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,11–0,22–0,32 0,11–0,22–0,32 0,11–0,22–0,32 0,11–0,22–0,32 0,06–0,11–0,16 0,06–0,12–0,18 0,06–0,12–0,18

0,05–0,09–0,12 0,09–0,14–0,24 0,07–0,12–0,18 0,09–0,14–0,22 0,07–0,12–0,17 0,06–0,08–0,15 0,07–0,12–0,17 0,07–0,12–0,17 0,07–0,12–0,17 0,09–0,14–0,24 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,12–0,24–0,36 0,12–0,24–0,36 0,12–0,24–0,36 0,12–0,24–0,36 0,07–0,12–0,18 0,07–0,13–0,20 0,07–0,13–0,20

0,06–0,10–0,13 0,10–0,16–0,27 0,08–0,13–0,20 0,10–0,16–0,24 0,08–0,13–0,19 0,07–0,09–0,16 0,08–0,13–0,19 0,08–0,13–0,19 0,08–0,13–0,19 0,10–0,16–0,27 0,08–0,13–0,20 0,08–0,13–0,20 0,08–0,13–0,20 0,08–0,13–0,20 0,08–0,13–0,20 0,13–0,26–0,40 0,13–0,26–0,40 0,13–0,26–0,40 0,13–0,26–0,40 0,08–0,13–0,20 0,08–0,14–0,22 0,08–0,14–0,22

Indexable Insert Type ”SumiDrill”

Recommended Cutting Conditions

WDX Type

Material Group

ISO

Work material

Hardness (HB)

Recommended Cutting Conditions (4D) 125 190 250 Carbon steel 270 300 180 275 Low alloyed steel 300 350 200 High alloyed steel 325 martensitic / ferritic 200 240 Stainless martensitic / tempered 180 austenitic / quenched steel, austenitic / ferritic (Duplex) 230 180 Cast iron (GG) 260 160 Nodular cast iron (GGG) 250 200 Heat resistant alloy Aluminium alloy Copper alloy

M K S

[ min. - optimal - max. ]

Cutting Speed

Vc (m/min) 150–220–250 150–220–250 125–170–230 125–170–230 100–130–170 150–180–220 125–150–200 100–140–170 80–120–150 100–150–200 80–120–160 100–150–200 90–120–150 100–150–200 80–120–150 120–160–200 120–160–200 90–120– 250 90–120–150 25–50–70 200–260–320 180–230–280

Feed rate (mm/rev)

Ø 13,0–18,0

Ø 18,5–29,0

0,04–0,07–0,09 0,04–0,07 – 0,09 0,08–0,11–0,17 0,08–0,11–0,17 0,06–0,10–0,13 0,06–0,10–0,13 0,08–0,11–0,15 0,08–0,11–0,15 0,06–0,10–0,12 0,06–0,10–0,12 0,05–0,07–0,10 0,05–0,07–0,10 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,12 0,08–0,11–0,17 0,08–0,11–0,17 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,04–0,10–0,13 0,06–0,10–0,13 0,04–0,10–0,13 0,06–0,10–0,13 0,09–0,17–0,23 0,10–0,19–0,26 0,09–0,17–0,23 0,10–0,19–0,26 0,09–0,17–0,23 0,10–0,19–0,26 0,09–0,17–0,23 0,10–0,19–0,26 0,06–0,10–0,13 0,06–0,10–0,13 0,05–0,10–0,15 0,05–0,10–0,15 0,05–0,10–0,15 0,05–0,10–0,15

Ø 29,5–36,0

Ø 37,0–55,0

ISO

M K N

[ min. - optimal - max. ]

Cutting Speed

Feed rate (mm/rev)

Vc (m/min)

Ø 13,0–18,0

Ø 18,5–29,0

Ø 29,5–36,0

Ø 37,0–55,0

0,04–0,06–0,09 0,07–0,10–0,15 0,05–0,09–0,11 0,07–0,10–0,14 0,05–0,09–0,11 0,05–0,06–0,09 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,07–0,10–0,15 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,08–0,15–0,21 0,08–0,15–0,21 0,08–0,15–0,21 0,08–0,15–0,21 0,05–0,09–0,11 0,05–0,10–0,15 0,05–0,10–0,15

0,04–0,06–0,08 0,07–0,10–0,15 0,05–0,09–0,11 0,07–0,10–0,14 0,05–0,09–0,11 0,05–0,06–0,09 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,07–0,10–0,15 0,06–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,09–0,17–0,23 0,09–0,17–0,23 0,09–0,17–0,23 0,09–0,17–0,23 0,05–0,09–0,11 0,05–0,10–0,15 0,05–0,10–0,15

0,04–0,06–0,08 0,08–0,11–0,17 0,06–0,09–0,12 0,08–0,11–0,15 0,06–0,09–0,12 0,05–0,06–0,10 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,08–0,11–0,17 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,09–0,18–0,25 0,09–0,18–0,25 0,09–0,18–0,25 0,09–0,18–0,25 0,06–0,09–0,12 0,06–0,11–0,16 0,06–0,11–0,16

0,05–0,07–0,09 0,09–0,12–0,19 0,06–0,10–0,14 0,09–0,12–0,17 0,06–0,10–0,13 0,05–0,07–0,11 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,09–0,12–0,19 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,07–0,12–0,18 0,11–0,20–0,28 0,11–0,20–0,28 0,11–0,20–0,28 0,11–0,20–0,28 0,06–0,10–0,14 0,06–0,12–0,18 0,06–0,12–0,18

Ø 56,0–65,0

Multi-Drills

Work material

Hardness (HB)

Recommended Cutting Conditions (5D) Material Group

Ø 56,0–65,0

0,04–0,07–0,09 0,05–0,08–0,10 0,05–0,08–0,10 0,08–0,12–0,18 0,09–0,14–0,21 0,09–0,14–0,21 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,08–0,12–0,17 0,09–0,14–0,19 0,09–0,14–0,19 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14 0,05–0,07–0,11 0,06–0,08–0,12 0,06–0,08–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14 0,08–0,12–0,18 0,09–0,14–0,21 0,09–0,14–0,21 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,11–0,21–0,28 0,12–0,23–0,31 0,12–0,23–0,31 0,11–0,21–0,28 0,12–0,23– 0,31 0,12–0,23–0,31 0,11–0,21–0,28 0,12–0,23–0,31 0,12–0,23–0,31 0,11–0,21–0,28 0,12–0,23– 0,31 0,12–0,23–0,31 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15 0,06–0,11–0,16 0,06–0,12–0,18 0,07–0,13–0,20 0,06–0,11–0,16 0,06–0,12–0,18 0,07–0,13–0,20

K69

Indexable Plunge Drill / Plunge Mill

PDL Type / PCT Type PDL

PCT

Description The tool cuts in the Z axis direction where tool rigidity is highest, allowing high efficiency roughing for aeronautic components and dies with long tool overhang must be used to machine deep holes and pockets.

Characteristics

l The flat cutting edge design produces near-flat bottom profiles to reduce depth of cut variation during finishing. l All sizes come with an air hole for supplying coolant internally to improve chip evacuation. l Durable body with special surface treatment offers improved tool life and reliability. l The tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous

metals and exotic alloys.

radial cuts beyond the tool‘s radius, pitch feed cutting, and drilling. (Pocket milling, etc.)

l Although the PCT type has limited radial cutting ability, the tool

has many effective teeth enabling it to perform high feed cutting. (Medium finishing of corners, hole expansion, deep grooving, etc.)

Keep the value of Pf for PDL type tools to less than 70 % of the tool diameter (DC).

l The PDL type has a central insert making it possible to make

Keep the value of Pf for PCT type tools to less than 50 % of the tool diameter (DC). For ae refer to the dimension under "ae max" in the stock / dimensions tables titled "Holders Max, Depth: 3D/5D".

Multi-Drills

Application examples PDL Pocketing Work Material: Ti Alloy

Tool: PDL400D2S40 (Ø 40) Insert: WDXT125012-G Grade: ACK300

Cutting Conditions: vc = 40 m/min f = 0,07 mm/rev ( vf = 22,3 mm/min) Pf = 25 mm

PDL Drilling Work Material: X4 CrNiMo 17 12 2

Tool: PDL200D3S25 (Ø 20) Insert: WDXT063006-G Grade: ACP300

K70

Cutting Conditions: vc = 180 m/min f = 0,10 mm/rev ( vf = 286 mm/min) DC = 20 mm

l = Euro stock m

= Japan stock

PCT Corner Finishing Work Material: Ti Alloy

Tool: PCT320D3S32 (Ø 32) PCT250D3S25 (Ø 25) PCT200D3S20 (Ø 20) Grade: ACK300

PCT Grooving Work Material: Ti Alloy

Insert: WDXT094008-G WDXT073506-G WDXT063006-G

Cutting Conditions: vc = 50 m/min f t = 0,08 mm/tooth ( vf = 80–127 mm/min) ae = 3,2–6,5 mm

PCT Aeronautic Components Work Material: X5 CrNi 18 10

Tool: PCT320D3S32 (Ø 32) Insert: WDXT094008-G Grade: ACP300

Cutting Conditions: vc = 180 m/min f t = 0,15 mm/tooth ( vf = 537 mm/min) ae = 7,0 mm, Pf = 5,0 mm

Tool: PCT320D5S32 (Ø 32) Insert: WDXT094008-G Grade: ACK300

Cutting Conditions: vc = 40 m/min f t = 0,07 mm/tooth ( vf = 56 mm/min) Pf = 5,0 mm

PCT Machine Components Work Material: 34 Cr Ni 4

Tool: PCT200D5S20 (Ø 20) Insert: WDXT063006-G Grade: ACK300

Cutting Conditions: vc = 150 m/min f t = 0,15 mm/tooth ( vf = 716 mm/min) ae = 3,5 mm

Recommended Tightening Torque (N·m)

Indexable Plunge Drill

Indexable Plunge Mill

DCON h7

Ductile Cast Iron

Al Alloy

Cu Alloy

◎

〇

Composite CFRP *

Cast iron

◎

DCON h7 LS

OAL

Dimensions (mm) Applicable Fig. LU LUX LPR LS DCON DCSFMS Insert 32 35 50 44 20 28 WDXT052504 40 43 58 56 25 33 WDXT063006 1 50 53 71 56 25 37 WDXT073506 64 68 92 70 40 54 WDXT094008 2 80 85 115 70 40 54 WDXT125012

OAL 110 134 152 194 225

Cat. No.

PCT 160D3S16 l 200D3S20 l 250D3S25 l 320D3S32 l 400D3S42 l

Dimensions (mm) DC ae max OAL LH LS 16,0 4,0 123 53 70 20,0 5,0 145 65 80 25,0 6,5 160 80 80 32,0 8,5 191 101 90 40,0 11,0 225 125 100

Dimensions (mm) Applicable Fig. LU LUX LPR LS DCON DCSFMS Insert 48 51 66 44 20 28 WDXT052504 60 63 78 56 25 33 WDXT063006 1 75 78 96 56 25 37 WDXT073506 96 100 124 70 40 54 WDXT094008 2 120 125 155 70 40 54 WDXT125012

Cat. No.

PCT 160D5S16 l 200D5S20 l 250D5S25 l 320D5S32 l 400D5S42 l -

Wrench

Dimensions (mm) øD ae max OAL LH LS 16,0 4,0 155 85 70 20,0 5,0 185 105 80 25,0 6,5 210 130 80 32,0 8,5 255 165 90 40,0 11,0 305 205 100

Fig. 4

–

0,5

PDL 160 D2 S20, PDL 160 D3 S20 PCT 160 D3 S16, PCT 160 D5 S16

BFTY02206

–

TRD07

1,0

PDL 200 D2 S25, PDL 200 D3 S25 PCT 200 D3 S20, PCT 200 D5 S20

High Speed / Light Cutting

1,5

PDL 250 D2 S25, PDL 250 D3 S25 PCT 250 D3 S25, PCT 250 D5 S25

General Purpose

Roughing

ACP100

ACP300

ACK300

l l l l l l l l l l l l l l l

–

TRD15

3,5

BFTX0511N

–

TRD20

5,0

PDL 400 D2 S40, PDL 400 D3 S40 PCT 400 D3 S42, PCT 400 D5 S42

Application

Cat. No. WDXT 052504-L 052504-G 052504-H WDXT 063006-L 063006-G 063006-H WDXT 073506-L 073506-G 073506-H WDXT 094008-L 094008-G 094008-H WDXT 125012-L 125012-G 125012-H

Notes about Mounting Inserts

Central Insert -

Used Insert

16 20 25 32 42

Coated

l l

l l l l l l l l l

Fig. 6

H Type Strong cutting edge at higher feed rates

l l l l l

Dimensions (mm) Fig. W1 Thickness RE 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6

5,0 2,5 0,4 6,0 3,0 0,6 7,5 3,5 0,6 9,6 4,0 0,8 12,4 5,0 1,2

Applicable Holder

PDL160D2S20 PDL160D3S20 PCT160D3S16 PCT160D5S16 PDL200D2S25 PDL200D3S25 PCT200D3S20 PCT200D5S20 PDL250D2S25 PDL250D3S25 PCT250D3S25 PCT250D5S25 PDL320D2S40 PDL320D3S40 PCT320D3S32 PCT320D5S32 PDL400D2S40 PDL400D3S40 PCT400D3S42 PCT400D5S42

Multi-Drills

BFTX03584

G Type General purpose chipbreaker

L Type Excellent chip control at low feed rates

TRX06

PDL 320 D2 S40, PDL 320 D3 S40 PCT 320 D3 S32, PCT 320 D5 S32

No. of Applicable Fig. Insert 2 WDXT052504 2 WDXT063006 2 WDXT073506 3 2 WDXT094008 3 WDXT125012

DCON teeth

(mm) Fig. 5

BFTX0204N

TRD08

16 20 25 32 42

Inserts

Applicable Holders

–

No. of Applicable Fig. Insert 2 WDXT052504 2 WDXT063006 2 WDXT073506 3 2 WDXT094008 3 WDXT125012

DCON teeth

Holder (Max ap: 5D)

Spare Parts Wrench

Stock

OAL 94 114 127 162 185

Holder (Max ap: 3D)

DL1500

Stock

PDL 160D3S20 l 200D3S25 l 250D3S25 l PDL 320D3S40 l 400D3S40 l

DC 16,0 20,0 25,0 32,0 40,0

* CFRP (Carbon Fibre Reinforced Plastic)

DCON h7 LUX LPR

Stock

DC 16,0 20,0 25,0 32,0 40,0

Heat Resistant Alloy

◎

OAL

Holder (Max ap: 3D)

New Insert

〇

DCS FMS

Stock

PDL 160D2S20 l 200D2S25 l 250D2S25 l PDL 320D2S40 l 400D2S40 l

BFTX02506N

Ti Alloy

Tempered Steel

〇

Holder (Max ap: 2D)

Screw

HRC≤45 HRC>45

Fig 3

OAL

LUX LPR

Fig 2

Cat. No.

◎

DCS FMS DC

Cat. No.

C≤0,28% C>0,28%

◎

Hardened Steel

Stainless Steel

Fig 1

Carbon Steel, Alloy Steel

3D 5D

Composite CFRP *

Cu Alloy

PCT Type (3D, 5D) Al Alloy

Ductile Cast Iron

Cast iron

HRC≤45 HRC>45

Heat Resistant Alloy

C≤0,28% C>0,28%

Hardened Steel

Ti Alloy

Carbon Steel, Alloy Steel

Tempered Steel

2D 3D

Stainless Steel

PDL Type (2D, 3D)

Identification Details PCT, PDL Type

Peripheral Insert PDL type: I nserts can be used on either the centre or the outside. Inserts used on the outside cannot be used in the centre,. Similarly, inserts used in the centre cannot be used on the outside. PCT type: 2 corners can be used only for the outer inserts.

PCT 250 D3 S25 Tool Diameter (Ø 25,0)

PCT, PDL Type Insert Identification

Max Depth L/D (3D)

Shank Size (Ø 25,0)

WDXT 07 35 06 -G Width Across Flats (7,5)

Thickness x 10 (3,5) Corner Radius x 10 (R0,6)

Breaker Type

K71

Recommended Cutting Conditions

PDL Type / PCT Type

PCT (ø40)

PDL

Recommended Cutting Conditions (2D) Material Group

ISO

Work material

Carbon steel

P Low alloyed steel

High alloyed steel martensitic / ferritic Stainless martensitic / tempered austenitic / quenched steel, austenitic / ferritic (Duplex) Cast iron (GG) Nodular cast iron (GGG) Heat resistant alloy Aluminium alloy Copper alloy

M K S

Hardness (HB) 125 125 190 250 270 300 180 275 300 350 200 325 200 240 180 230 180 260 200

Chip breaker & Grade G ACP300 L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 H ACK300 H ACP300 G ACP300 G DL1500 G DL1500

PDL Type: f (mm/rev)

Cutting Speed

Vc (m/min)

Ø 16,0

Ø 20,0–25,0

Ø 32,0

Ø 40,0

120–180–240 130–170–220 100–150–200 80–120–160 100–130–160 70–100–140 100–140–180 80–120–160 75–110–140 60–85–110 100–130–160 80–100–120 100–140–180 90–120–150 100–140–180 80–120–150 120–160–200 90–120–150 25–50–70 200–260–320 180–230–280

0,05–0,08–0,10 0,04–0,08–0,12 0,08–0,13–0,24 0,06–0,11–0,18 0,08–0,13–0,22 0,06–0,11–0,17 0,05–0,08–0,14 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,11–0,17 0,08–0,13–0,24 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,08–0,18 0,04–0,08–0,18 0,09–0,20–0,32 0,09–0,20–0,32 0,06–0,11–0,18 0,06–0,11–0,17 0,06–0,11–0,17

0,05–0,08–0,10 0,04–0,08–0,12 0,08–0,13–0,24 0,06–0,11–0,18 0,08–0,13–0,22 0,06–0,11–0,17 0,05–0,08–0,14 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,11–0,17 0,08–0,13–0,24 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,11–0,18 0,10–0,22–0,36 0,10–0,22–0,36 0,06–0,11–0,18 0,06–0,11–0,17 0,06–0,11–0,17

0,05–0,08–0,11 0,04–0,08–0,13 0,08–0,14–0,26 0,06–0,12–0,19 0,08–0,14–0,23 0,06–0,12–0,18 0,05–0,08–0,16 0,06–0,12–0,18 0,06–0,12–0,18 0,06–0,12–0,18 0,08–0,14–0,26 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,06–0,12–0,19 0,11–0,24–0,39 0,11–0,24–0,39 0,06–0,12–0,19 0,06–0,12–0,18 0,06–0,12–0,18

0,05–0,08–0,12 0,05–0,10–0,15 0,09–0,16–0,29 0,07–0,13–0,22 0,09–0,16–0,26 0,07–0,13–0,20 0,06–0,09–0,17 0,07–0,13–0,20 0,07–0,13–0,20 0,07–0,13–0,20 0,09–0,16–0,29 0,07–0,13–0,22 0,07–0,13–0,22 0,07–0,13–0,22 0,07–0,13–0,22 0,07–0,13–0,22 0,12–0,26–0,44 0,12–0,26–0,44 0,07–0,13–0,22 0,07–0,13–0,20 0,07–0,13–0,20

Recommended Cutting Conditions (3D) Material Group

ISO

Work material

Carbon steel

P Low alloyed steel

M K S

Hardness (HB) 125 125 190 250 270 300 180 275 300 350 200 325 200 240 180 230 180 260 200

Cutting Speed

PDL Type: f (mm/rev)

[ min. - optimal - max. ] PCT Type: f t (mm/tooth)

Vc (m/min)

Ø 16,0

Ø 20,0–25,0

Ø 32,0

Ø 40,0

0,05–0,07–0,10 0,04–0,07–0,10 0,08–0,12–0,20 0,06–0,10–0,15 0,08–0,12–0,18 0,06–0,10–0,14 0,05–0,07–0,12 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,08–0,12–0,20 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,04–0,10–0,15 0,09–0,18–0,27 0,09–0,18–0,27 0,06–0,10–0,15 0,06–0,11–0,17 0,06–0,11–0,17

0,05–0,07–0,10 0,04–0,07–0,10 0,08–0,12–0,20 0,06–0,10–0,15 0,08–0,12–0,18 0,06–0,10–0,14 0,05–0,07–0,12 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,08–0,12–0,20 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,10–0,15 0,10–0,20–0,30 0,10–0,20–0,30 0,06–0,10–0,15 0,06–0,11–0,17 0,06–0,11–0,17

0,05–0,08–0,11 0,04–0,08–0,11 0,08–0,13–0,22 0,06–0,11–0,16 0,08–0,13–0,19 0,06–0,11–0,15 0,05–0,07–0,13 0,06–0,11–0,15 0,06–0,11–0,15 0,06–0,11–0,15 0,08–0,13–0,22 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,06–0,11–0,16 0,11–0,22–0,32 0,11–0,22–0,32 0,06–0,11–0,16 0,06–0,12–0,18 0,06–0,12–0,18

0,05–0,08–0,12 0,05–0,09–0,12 0,09–0,14–0,24 0,07–0,12–0,18 0,09–0,14–0,22 0,07–0,12–0,17 0,06–0,07–0,15 0,07–0,12–0,17 0,07–0,12–0,17 0,07–0,12–0,17 0,09–0,14–0,24 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,07–0,12–0,18 0,12–0,24–0,36 0,12–0,24–0,36 0,07–0,12–0,18 0,07–0,13–0,20 0,07–0,13–0,20

Multi-Drills

Recommended Cutting Conditions (5D) Material Group

ISO

Work material

Carbon steel

P Low alloyed steel

High alloyed steel

M K S

K72

martensitic / ferritic Stainless martensitic / tempered austenitic / quenched steel, austenitic / ferritic (Duplex) Cast iron (GG) Nodular cast iron (GGG) Heat resistant alloy Aluminium alloy Copper alloy

Hardness (HB) 125 125 190 250 270 300 180 275 300 350 200 325 200 240 180 230 180 260 200

[ min. - optimal - max. ]

PCT Type: f t (mm/tooth)

Cutting Speed

[ min. - optimal - max. ]

Vc (m/min)

Ø 16,0

Ø 20,0–25,0

Ø 32,0

Ø 40,0

0,05–0,06–0,09 0,04–0,06–0,08 0,07–0,10–0,15 0,05–0,09–0,11 0,07–0,10–0,14 0,05–0,09–0,11 0,05–0,06–0,09 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,07–0,10–0,15 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,08–0,15–0,21 0,08–0,15–0,21 0,05–0,09–0,11 0,05–0,10–0,15 0,05–0,10–0,15

0,05–0,06–0,09 0,04–0,06–0,08 0,07–0,10–0,15 0,05–0,09–0,11 0,07–0,10–0,14 0,05–0,09–0,11 0,05–0,06–0,09 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,07–0,10–0,15 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,05–0,09–0,11 0,09–0,17–0,23 0,09–0,17–0,23 0,05–0,09–0,11 0,05–0,10–0,15 0,05–0,10–0,15

0,05–0,06–0,09 0,04–0,06–0,08 0,08–0,11–0,17 0,06–0,09–0,12 0,08–0,11–0,15 0,06–0,09–0,12 0,05–0,06–0,10 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,08–0,11–0,17 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,06–0,09–0,12 0,09–0,18–0,25 0,09–0,18–0,25 0,06–0,09–0,12 0,06–0,11–0,16 0,06–0,11–0,16

0,05–0,07–0,09 0,05–0,07–0,09 0,09–0,12–0,19 0,06–0,10–0,14 0,09–0,12–0,17 0,06–0,10–0,13 0,05–0,07–0,11 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,13 0,09–0,12–0,19 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,10–0,14 0,11–0,20–0,28 0,11–0,20–0,28 0,06–0,10–0,14 0,06–0,12–0,18 0,06–0,12–0,18

Technical Guidance References

N1–N24

Basics of Turning ................................................... N 2 Tool Failures and Remedies ............................... N 3 - 4 Chip Control......................................................... N 5 Basics of Milling ..................................................... N 6 - 8 Tool Failures and Remedies................................ N 9 Basics of Endmilling .............................................. N10-11 Tool Failures and Remedies................................ N12 Basics of Drilling .................................................... N13-15 Tool Failures and Remedies................................ N16

SUMIBORON for Hardened Steel Machining ................................. N17 Cast Iron Machining ............................................ N18

Hard-to cut Materials Machining ......................... N19 Tool Failure and Remedies ................................ N20

References Steel and Non-Ferrous Metal Symbols Chart ..... N21 Hardness Scale Comparison Chart..................... N22 Finished Surface Roughness ............................. N23

Technical Guidance

Basics of Turning Cutting Force

Cutting Speed and Cutting Force F2

Pc : Net power requirement (KW)

H =

v c : Cutting speed (m/min)

doc . f . vc . K c 60 5 10 3 5 η

f : Feed rate (mm/rev)

ap : Depth of cut (mm) η : Machine efficiency

F1 : Principal force

(0,70 ~ 0,85)

0,75

F3 : Back force

H : Required horsepower (HP)

l Calculating cutting force

l Rough value of specific cutting force (Kc)

P= Kc . q

General steel : 2.500 ~ 3.000 N/mm2 Cast iron : 1.500 N/mm2 Aluminum : 800 N/mm2

kc x doc x f 1000

P : Kc : q : doc: f :

Cutting force (N) Specific cutting force (N/mm2) Chip area (mm2) Depth of cut (mm) Feed rate (mm/rev)

1000 x 150 3,14 x 100

= 478 (min -1)

k Calculating cutting speed from rotational speed vc =

π.D.n

Refer to the above table

1.000

n : v c : f : doc : Dm :

Spindle speed (min -1) Cutting speed (m/min) Feed rate (mm/rev) Depth of cut (mm) Diameter of workpiece (mm)

Specific cutting resistance (N/mm2)

(Eg.) vc =150m/min, D=100mm n=

240

2800 2400 2000 1600

-10

-20

8.000 m

Spindle speed (min -1) Cutting speed (m/min) Diameter of workpiece (mm) 3,14

d oc

π.D

160

(For carbon steel)

Rake angle (degree)

j Calculating rotational speed from cutting speed 1000 . vc

Rake angle: 0°

0 0

Feed Rate and Specific Cutting Force

Calculating Cutting Speed n : vc : D : π ≈

800

Rake Angle and Cutting Force

F2 : Feed force

K c : Specific cutting force (N/mm2)

Rake angle: -10°

1600

Cutting speed (m/min)

Principal force (N)

Pc =

Principal force (N)

Calculating Power Requirement

Traverse rupture strength 800 N/mm2 600 N/mm2

6.000

400 N/mm2

4.000

2.000

0,1 0,04

0,2

0,4

1,0

Feed rate (mm/rev)

When feed rate decreases, specific cutting force increases.

Roughness

Nose Radius and Cutting Force

Rz =

Rz : Surface finish (mm)

f : Feed rate (mm/rev)

8x r

r : Nose radius (mm) r

l Actual surface roughness

Technical Guidance

Steel : Theoretical surface finish x 1,5 ~ 3 Cast iron : Theoretical surface finish x 3 ~ 5

l Ways to Improve Surface Finish

4000

j Use an insert with a larger nose radius.

3500

k Optimize the cutting speed and feed rate so that built-up edge does not occur. l Select an appropriate insert grade. m Use wiper insert.

Cutting force (N)

l Theoretical Surface Finish

Principal force Feed force

1500 1000 500

Back force 0,4

0,8

1,2

1,6

Nose radius (mm) Large nose radius increases back force. Work : 42CrMo4 (Hs38) Inserts : TNGA2204 Holder : PTGNR2525-43 Condition : v c =100m/min d oc =4mm f =0,45mm/rev

Technical Guidance

Tool Failures and Tool Life Forms of Tool Failures Cat.

No. Name of Failure

1~5 Flank Wear Resulting from Mechanical 6 Chipping 7 Fracture causes

Due to the scratching effect of hard grains contained in the work material. Fine breakages caused by high cutting loads or chattering. Due to the impact of an excessive mechanical force acting on the cutting edge.

Crater Wear Swaft chips removing tool material as it flow over the top face at high temperatures. Plastic Deformation Cutting edge is depressed due to softening at high temperatures. Thermal Crack Fatigue from rapid, repeated heating and cooling cycles during machining. Built-up Edge Work material is pressure welded on the top face of the cutting edge.

Resulting from Chemical reactions

Cause of Failure

9 10 11

Tool Wear Forms of Tool Wear Flank wear width VB (mm)

Bad chip control Cutting edge fracture Burrs occur

Creater wear KT Poor surface finish

Side flank wear VN1

Face flank wear VN2

Flank wear VB

Initial wear

Sudden increase in wear

Steady wear Cutting Time T (min)

Edge wear VC

Higher cutting force

Cutting Time T (min)

Wear is rapid initially, then it proceeds more gradually in proportion with Crater wear is more progressive with cutting time until a certain limit, beyond no sudden breakdown pattern. which it increases rapidly again.

Poor machining accuracy Burrs occur

Measure the relative tool lives of the specified wear, over a range of cutting speeds, then plot the tool life along the X-axis and the cutting speed along the Y-axis on a double logarithm graph. Crater wear

V3 V4

Cutting Time T (min) V1 V2 V3 V4 T1

Tool life (min)

Crater wear width (mm)

Cutting speed (mm/min)

Flank wear width (mm) Cutting speed (mm/min)

Tool wear

Flank wear

Tool life

Tool Life (V-T)

Crater wear Crater wear depth KT (mm)

Flank wear

T’1 T’2

T’3

T’4

Cutting Time T (min) V1 V2 V3 V4 T’1

T’2

T’3

T’4

Tool life (min)

Technical Guidance

Tool Failure and Remedies Trouble Shooting Guide for Turning Damage Excessive flank wear

Cause - Grade lacks wear resistance.

- Cutting speed ist too fast. - Feed rate ist far too slow. Excessive crater wear

Tool Edge Failure

Cutting edge chipping

Cutting edge fracture

Build-up edge

Countermeasures - Select a wear resistant grade. P30 a P20 a P10 K20 a K10 a K01 - Use an insert with a larger rake angle. - Decrease the cutting speed. - Increase feed rates.

- Grade lacks crater wear resistance.

- Select a more crater-resistant grade.

- Rake angle is too small.

- Use an insert with a larger rake angle. - Select an appropriate chipbreaker.

- Cutting speed is too fast. - Feed rate and depth of cut are too large.

- Decrease the cutting speed. - Decrease the D.O.C. and feed rate.

- Grade lacks toughness.

- Change to tougher grades. P10 a P20 a P30 - Insert falls off due to chip build-up. K01 a K10 a K20 - Cutting edge lacks toughness. - Increase amount of honing on cutting edge. - Reduce rake angle. - Feed rate and depth of cut are - Reduce feed rates and depth of cut. too large.

- Change to tougher grades. P10 a P20 a P30 K01 a K10 a K20 - Cutting edge lacks toughness. - Select a chipbreaker with a strong cutting edge. - Holder lacks toughness. - Select a holder with a larger approach angle. - Select a holder with a larger shank size. - Feed rarte is too fast. - Depth of cut is too large. - Decrease the D.O.C. and feed rate. - Grades lacks toughness.

- Inappropriate grade selection.

- Select a grade with less affinity to the work material. Coated carbide or cermet grades.

- Dull cutting edge.

- Select a grade with a smooth coating. - Use an insert with a larger rake angle. - Reduce amount of honing. - Increase cutting speeds. - Increase feed rates.

- Cutting speed is too slow. - Feed rate ist too slow. Plastic deformation

- Grade lacks thermal resistance. - Select a more crater-wear-resistant grade. - Use an insert with a larger rake angle. - Cutting speed is too fast. - Decrease the cutting speed. - Feed rate is too fast. - Reduce feed rates and depth of cut. - Depth of cut is too large. - Not enough cutting fluid. - Supply a sufficient amount of coolant. Notch wear

Technical Guidance

- Grade lacks wear resistance.

- Rake angle is too small. - Cutting speed is too fast.

- Select a wear resistant grade. P30 a P20 a P10 K20 a K10 a K01

- Use an insert with a larger rake angle. - Alter depth of cutto shift the notch location.

Technical Guidance

Chip Control Type of Chip Generation a b

Type of Chip Control c

Feed rate

A B C D E

Influence factor Application Condition

Shape

Large feed rate

Continuous chips Chip is sheared Chips appear to with good surface and separated by be torn from the finish. the shear angle. surface. Steel, Stainless steel

Chips crack before reaching the cutting point.

Steel, Stainless steel Steel, Cast iron (Very low Cast iron, Carbon (Low speed) speed, very small feedrate)

Easy

Work deformation

Large

Rake angle

Small

D.O.C.

Large

Fast

Cutting speed

Slow

Small feed rate NC lathe (For automation) General lathe (For safety)

{

Good : C type, D type A type : Twines around the tool or workpiece, damages the machined surface and affects safety. Poor B type : Bulky, causes problems in the automatic chip conveyor and chipping occurs easily. E type : Causes spraying of chips, poor machined surface due to chattering, chipping, large cutting force and high temperatures.

Difficult

j Increase feed rate t1 t2 >t1 f1

f2 >f1

Depth of cut (mm)

Factor of Improvement Chip Control 4,0

2,0

0,1

When feedrate increase, chips become thick and chip control improves.

0,2

0,3

0,4

0,5

Feed rate (mm/rev)

t1 t2 >t1 f

Even if feed rate is the same, smaller side cutting edge angle makes chips thick and chip control improves.

Side cutting edge angle

k Decrease side cutting edge 45°

15°

0,2

0,25

0,3

0,35

Feed rate (mm/rev)

l Decrease nose radius

t2 f

1,6

r2 < r1 t2 >t1

Even if depth of cut is the same, smaller nose radius makes chip thick and chip control improves.

a larger nose radius, cutting resistance and back force increases, chattering may also occur. However, with the same feedrate, a smaller nose radius would produce a poorer surface finish.

0,8

0,4

0,2

0,25

0,3

Depth of cut (mm)

0,35

Technical Guidance

resistance increases in proportion with * Cutting the width of the contact surface. Therefore, with

Nose radius (mm)

Technical Guidance

Basics of Milling Parts of a Milling Cutter

External diameter of cutter body External diameter of boss Hole diameter Width of key way Cutter Body

Axial rake angle Back locating face

Approach angle

Setting ring True rake angle

Front relief angle

Screw

Overall height

Depth of key way

Inclination angle

Insert Chip pocket Relief angle

Diameter of cutter Locator

Clamp

Section A

Setting ring Wiper flat clearance angle

Major cutting edge Inward dish Chamfered corner (if trail angle) or wiper flat (if 0°)

Radial rake angle

l Calculating cutting force d oc . w oc . v f . K c Pc = 60 5 10 6 5 η

Work- –––s––– piece Alloy steel No.

(kW)

H : Horsepower requirement (HP)

Q : Chip removal amount (cm3/min)

0,75

woc : Cutting width (mm) v f : Feed speed (mm/min)

l Chip removal amount Q=

d oc

w oc

1.000

j k l

P c : Net power requirement (kW)

l Horsepower H=

l Relation between feed rate, work material, specific cutting force

(cm3/min)

d oc : Depth of cut (mm) η : Machine efficiency (0,70 ~ 0,85) K c : Specific cutting forrce (N/mm2)

Specific cutting force (N/mm2)

Power Requirement

1.800 1.400 1.000

––

– – –––5––– – – l– –

Carbon steel

800 600 400

Cast iron

200 160 120

)

Feed rate (mm/tooth)

l Calculating cutting speed D5n 1.000

Technical Guidance

l Calculating feed rate

vf = ft ft =

vf z

v c : π ≈ D : n : v f : f t : z :

Cutting speed (m/min) 3,14 Cutter diameter (mm) Rotation speed (rpm) Feed speed (mm/min) Feed rate (mm/tooth) Number of teeth

d oc

vc =

– – –

Values in the table show the following properties: - Tensile strength (N/mm 2) for alloy steel and carbon steel - Hardness (H B) for cast iron

Eg. rough value Steel : 2.500 ~ 3.000 Cast iron : 1.500

(

Aluminum alloy

Technical Guidance

Basics of Milling Functions of the Various Cutting Angles Code

Description

j k

Axial rake angle Radial rake angle

γy γx

Approach angle

True rake angle (Effective rake angle)

Functions Controls chip removal direction, effects adhesion of the chips and thrust force etc.

Influences Rake angles can vary from positive to negative (large to small) with typical combinations of positive and negative, positive and positive or negative and negative configurations.

Controls chip thickness and chip removal direction

The effect of the small approach angle is to reduce the chip thickness and cutting force.

Controls cutting performance and ability to retain a cutting edge

- With a positive (large) angle, cutting ability and adhesion resistance are improved but the strength of the cutting edge is weakened. - With negative (small) angle, the strength of the cutting edge is improved but chips will tend to adhere more easily.

Inclination angle

Controls chip removal direction

- With a positive (large) angle, the chip removal is satisfactory with less cutting resistance but the strengh of the corner is weaker.

Wiper flat clearance angle

αf

Controls surface finish

A smaller clearance angle will produce a better surface finish.

Clearance angle

Controls edge strength, tool life and chattering, etc

True Rake Angle Chart

Inclination Angle Chart

True rake angle

Inclination Angel

γx

κ l

Approach angle

Formula

Axial rake angle = +10° Radial rake angle = -30° Approach angle = 30°

Approach angle

Example in using the above chart:

j γy : k γx : l κ :

Radial rake angle

γy

Axial rake angle

γx

Radial rake angle

Solution: True rake angle

m γ = - 8o

: tan γ = tan γ x . sin κ

+ tan γ y . cos κ

Example in using the above chart :

j γy : k γx : l κ :

Formula

Axial rake angle = -10° Radial rake angle = +10° Approach angle = 65°

Solution: Inclination angle

n λ = - 15° : tan λ = tan γ y . sin κ - tan γ x . cos κ

Rake Angle Combination Negative - Positive Type The effects of the various angle configurations with relation to chip formation and chip removal. Chip removal direction

Radial rake angle (Negative)

Axial rake angle (Positive)

Double Positive Type

Double Negative Type

Radial rake angle (Positive)

Approach angle

Axial rake angle (Positive)

(45° ~ 60°)

Rotation

Radial rake angle (Negative)

Approach angle

Axial rake angle (Negative)

(60° ~ 75°)

Approach angle (60° ~ 75°)

Advantage

Excellent chip removal and good cutting action

Good cutting action

Double-sided inserts can be use and higher cutting edge strength

Disadvantage

Only single-sided inserts can be use

Lower cutting edge strength and only single-sided inserts can be use

Dull cutting action

Application

For Steel, Cast iron, Stainless steel, Alloy steel

Typical cutter

DPG

For light milling of cast iron and steel DNX, DGC, DNF

Technical Guidance

Chips (Eg.) Workpiece: 37Cr4 v c = 130 m/min f t = 0.23 mm/tooth doc = 3 mm

WGX, WGC, UFO

For general milling of steel For low rigidly work piece

Technical Guidance

Basics of Milling

Engage angle E

Insert Rotation

Engage angle denotes the angle by which the full length of the cutting edge comes in contact with the workpiece, with reference to the feed direction. The larger E is, the shorter the tool life. To change the value of E: 1) Increase the cutter size 2) Shift the position of the cutter

Small diameter F

N E

(Small)

(Large)

F N

N E E

Cutting area by tool life (m3)

Large diameter

Cutting area by tool life (m3)

øD

Relation to tool life

Workpiece feed direction

Relation to cutter position Relation to cutter diameter

Relation Between Engage Angle and Tool Life

C50

GG25

Engagement angle

Time

0 or 1 edge in contact

Cutting force

l Relation between the number of simultaneously engaged cutting edges and cutting force:

Time

Only 1 edge in contact at any time.

Time

1 or 2 edges in contact

Time

2 edges in contact at any time.

2 to 3 edges in contact

To Improve Surface Roughness

- Insert equipped with straight wiper flat (Face angle: Approx 15’ - 1°) - Insert equipped with curved wiper flat (Eg. curvature R500)

k Integral wiper insert system A system to protrude one or two inserts (wiper insert) with a smooth curved edge just a little beyond the other teeth to wipe the milled surface.

Technical Guidance

- (Applies to WGC, RF types etc.)

l Surface roughness without wiper flat

l Influence of different face angles on surface finish Feed per one tooth

l Surface roughness with straight wiper flat

- Workpiece: 34CrMo4 - Cutter: DPG 5160 R (Single tooth)

Feed per one tooth

- vc = 154 m/min f t = 0,234 mm/tooth doc = 2 mm - Face angle A : 28’ B : 6’

l Effects of having wiper insert (example)

h : Projected value of wiper insert Steels : 0,05 mm Al : 0,03 mm

HW h

f : Feed rate per revolution f

f HC HW

Hc : Surface roughness with only normal teeth Hw : Surface roughness with wiper insert

Surface roughness with common teeth only

When all the cutting edges have wiper flats, a few teeth are intentionally elevated to play the role of a wiper insert.

Surface roughness with one wiper insert

j Milling inserts with wiper flat

20 15 10 5

Feed per one revolution 20 15 10 5

- Workpiece: GG25 - Cutter: DPG 4100 R - Insert: SPKN 1203 - Axial run-out: 0,015 mm - Radial run-out: 0,04 mm - vc = 105 m/min - f t = 0,29 mm/tooth (1,45 mm/rev) C : Only normal teeth D : with 1 wiper insert

Technical Guidance

Tool Failure and Remedies Trouble Shooting Guide for Milling Excessive Flank Wear

Basic Remedies - Select a more wear resistant grade. Tool Material Carbide P30 a P20 K20 a K10 a Cutting Conditions

Excessive Crater Wear

Cutting Edge Failure

Tool Design

- Select appropriate conditions with regards to the particular application.

- Improve axial run-out of cutting edges. (Use a cutter with less run-out) (Attach correct inserts) - Use wiper inserts. - Use special purpose cutters designed for finishing.

Others

Chattering

Cutting Conditions Tool Design Others

Unsatisfactory Chip Control

Burr on Workpiece

Tool Design Cutting Conditions Tool Design Cutting Conditions

Finishing

Cast Iron Non-Ferrous Alloy ACK200 (Coated Carbide) DA1000 (SUMIDIA) T250A (Cermet) BN700 (SUMIBORON)

Roughing ACP100 (Coated Carbide) ACK200 (Coated Carbide) DL1000 (Coated Carbide) - Recommended insert grades Steel Finishing

Cast Iron

T250A (Cermet)

Non-Ferrous Alloy

ACK200 (Coated Carbide) DA1000 (SUMIDIA)

Roughing ACP100 (Coated Carbide) ACK200 (Coated Carbide) DL1000 (Coated Carbide)

- Recommended insert grades Finishing

Steel

Cast Iron

ACP200 (Coated Carbide)

ACK200 (Coated Carbide)

- Recommended insert grades Roughing

Steel ACP300

(Coated Carbide)

Cast Iron ACK300

(Coated Carbide)

- Recommended cutter: WaveMill WGX type

- Recommended insert grades Steel Cast Iron Non-Ferrous Alloy WGX type* DGC type* FF type* Cutter ACP200 ACK200 H1 (Carbide) Insert (Coated Carbide) (Coated Carbide) DL1000 (Coated Carbide) WGC type FMU type RF type Cutter Insert

T250A (Cermet)

BN700 (SUMIBORON)

* marked cutters can be fitted with wiper inserts.

- Reduce feed rates.

- Recommended cutters:

- Select a high rake cutter with sharp cutting edges - Use an irregular pitched cutter. - Improve workpiece and cutter clamp rigidity.

For steel: For cast iron: For Non-ferrous alloy:

- Select cutter with good chip removal features. - Reduce number of teeth. - Enlarge chip pocket.

- Recommended cutter: WaveMill WGX type

- Select a large approach angle. - Select a sharp cutting edge insert (G g L). - Reduce feed rates. - Select a cutter with sharp cutting edges. - Increase feed rates.

DA1000 (SUMIDIA)

WaveMill WGX type DNX type High speed cutter for aluminium RF type

- Recommended cutter: WaveMill WGX type - Recommended cutter: WaveMill WGX type + FG breaker DGC type + FG breaker

Technical Guidance

Edge Chipping on Workpiece

Tool Design

Steel

- Insert thickness: 3,18 g 4,76mm - Select a negative-positive (or negative) cutter configuration with a large approach - Insert type: Standard g Strong edge type angle. - Reinforce the cutting edge (Honing). - Cutting conditions: - Select a strong edge insert (G g H). Refer to recommended conditions listed in the general catalogue - Increase insert size (Thickness in particular).

Tool Material - Select an adhesion resistant grade. Carbide g Cermet Cutting Conditions - Increase cutting speeds. Tool Design

- Recommended insert grades

Roughing ACP300 (Coated Carbide) ACK300 (Coated Carbide) - Select a negative-positive cutter configuration with a large approach angle. - Recommended cutter: WaveMill WGX type - Cutting conditions: - Reinforce the cutting edge (Honing). Refer to recommended conditions listed in the general catalogue - Select a strong edge insert (G g H).

Tool Material - If it is due to excessive low speeds or very low feed rates, select an adhesion resistant grade. - If it is due to thermal cracking, select a thermal impact resistant grade. Cutting Conditions

Unsatisfactory Machined Surface Finish

- Reduce cutting speeds. - Reduce depth-of-cut and feed rate.

Tool Material - Select tougher grade. P10 a P20 a P30 K01 a K10 a K20 Cutting Conditions - Reduce feed rates. Tool Design

Partial Fracture of Cutting Edges

- Reduce cutting speeds. - Increase feedrate.

Tool Material - Select a crater resistant grade. Cutting Conditions

Cutting Edge Chipping

{ Coated Cermet

Remedy Examples

Finishing Roughing

Trouble

Technical Guidance

Basics of Endmilling Parts of an Endmill Body

Neck Cutter sweep

Shank

Neck diameter

Land width Relief width

Diameter Neck length Length of cut

Radial relief Radial primary relief angle Radial secondary relief angle

Margin width

Shank diameter

Margin

Center hole

Shank length Overall length

Center cut

Rake face

land width

Rake angle

Flute

Land

Helix angle

Heel

Corner

Radial cutting edge

End cutting edge End gash

Rounded flute bottom Center hole Flute depth

Web thickness

Axial primary relief angle

Chip pocket

Axial secondary relief angle

Ball radius

Concavity angle of end cutting edge

Calculating Cutting Conditions

l Cutting speed π.D.n vc = 1.000

vc : Cutting speed (m/min)

Side milling

1.000 . vc n= π.D

l Feed rate doc

vf = f 5 n vf = ft 5 z 5 n

vf ft = z 5 n

≈

D : n : v f : f r : f t : z :

3,14 Endmill diameter (mm) Rotational speed (min -1) Feed speed (mm/min) Feed rate per revolution (mm/rev) Feed rate per tooth (mm/tooth) Number of teeth

Woc Slotting

l Depth of cut (D.O.C) doc : Axial D.O.C. (depth) woc : Radial D.O.C. (width) R

(Ball Endmill)

Technical Guidance

D1= 2 5 2 5R 5doc —doc2

N10

doc

l Notch width (D1) Pf

l Cutting speed and feedrate are calculated using the same formula as square endmill.

øD R doc Woc

Technical Guidance

Basics of Endmilling Up-cut and Dowm-cut

l Side milling

l Slotting

Up-cut Workpiece

Feed

(a) Up-cut

Down-cut

Workpiece

(b) Down-cut

Workpiece

Workpiece Feed

Feed

(a) Up-cut

(b) Down-cut

l Surface roughness Feed dir.

Down-cut

0 50 100 150 200 250 Cutting length (m)

Relation Between Cutting Condition and Deflection

4 --

Down-cut

3 -Up-cut

2 --

Down-cut Up-cut

No.

of teeth angle

30°

SSM 4080

30°

Downcut side

Feed rate

0,16 mm/rev

0,11 mm/rev

0,05 mm/rev

0,03 mm/rev

Style

Down-cut

Up-cut

Down-cut

Up-cut

Down-cut

Up-cut

Down-cut

Technical Guidance

Work material: Pre-hardened steel (40HRC) Cutting data: vc = 25m/min Up d oc = 8 mm cut side Woc = 8 mm

Feed rate

Up-cut

SSM 2080

Side milling Dry, Air

Slotting

Work material: Pre-hardened steel (40HRC) Cutting data: vc = 25m/min doc = 12 mm Woc = 0,8 mm

Cat. Number Helix

Cutting conditions: vc = 88 m/min (n = 2.800 min-1) v f = 530mm/min f t = 0,1 mm/tooth doc = 15 mm woc = 0,5 mm

Side milling

Endmill

Reference surface

Workpiece: C50 Endmill: GSX21000C-2D (ø10mm, 2 teeth)

Vertical dir.

1 --

l l l l l

Cutting surface

l Condition

5 -Up-cut

Rmax (µm)

Flank wear width (mm)

l Wear amount 0,08 -- -0,06 -- -0,04 -- -0,02 ---

Workpiece

Feed

N11

Technical Guidance

Tool Failure and Remedies Trouble Shooting Guide for Endmilling Failure Excessive Wear

Cause Cutting Conditions

- Cutting speed is too fast - Feed rate is too fast

Technical Guidance

Others

Cutting Edge Failure

Tool Shape - The flank relief angle ist too small Tool Material - Insufficient wear resistance

N12

Chipping

Cutting Conditions

Remedies - Decrease cutting speed and feed rate. - Change to an appropriate flank relief angle. - Select a substrate with more wear resistance - Use a coated tool

- Feed rate ist too fast - Cutting depth is too deep - Tool overhang ist too long - Work clamps are weak - Tool is not firmly attached

- Decrease cutting speed. - Reduce depth of cut - Adjust tool overhang for correct length - Clamp the work piece firmly - Make sure the tool is seated in the chuck properly

- Feed rate ist too fast - Cutting depth is too deep - Tool overhang ist too long - Cutting edge is too long

- Decrease cutting speed. - Reduce depth of cut - Reduce tool overhang as much as possible - Select a tool with a shorter cutting edge

Tool Shape

- Feed rate is too fast - Cutting depth is too deep - Tool overhang is too long - Cutting on the down-cut - Helix angle is large

- Decrease cutting speed. - Reduce depth of cut - Adjust tool overhang for correct length - Change directions to up-cut - Use a tool with a smaller helix angle

Unsatisfactory Machined Surface Finish

Cutting Conditions

- Feed rate is too fast

- Decrease cutting speed.

- Packing of chips

- Use air blow - Use an insert with a larger relief pocket.

Chattering

Cutting Conditions

Packing of Chip

Cutting Conditions

Machine Area

Tool Fracture

Cutting Conditions

Shoulder Deflection

Cutting Conditions

- Cutting speed is too fast - Cutting on the up-cut - Tool overhang is too long Tool Shape - Rake angle is large Machine Area - Work clamps are weak - Tool is not firmly attached

Tool Shape

- Feed rate is too fast - Cutting depth is too deep - Too many teeth - Packing of chips

- Decrease cutting speed. - Change directions to down-cut - Adjust tool overhang for correct length - Use a tool with an appropriate rake angle - Clamp the work piece firmly - Make sure the tool is seated in the chuck properly

- Decrease cutting speed. - Reduce depth of cut - Reduce number of teeth - Use air blow

Technical Guidance

Basics of Drilling Parts of a Drill Hight of point

Leading edge

Margin width

Back taper Lead

Margin

dge

wid

ang

Heel

Cutting edge

Outer corner

Helix angle

Body clearance

Point angle

Rake face

Neck length

Flute length

Shank length

Overall length

Chisel edge

Straight shank

Chisel edge length

Tang thickness

Depth of Body clearance

Ra an ke gle

Chisel edge corner

Tang thickness

th wid

el e

Flu te

Chis

Tang

Taper shank

Drill diamerer

Body clearance Flute

Neck

Flank

Tang length

Relief angle

Diameter of Body clearance Web thickness

Web thinning

A Web

Cutter sweep A : B or A/B = Flute width ratio

Point Angle and Force

Min. Requirement Relief Angle

Width of Edge Threatment and Cutting Force Thrust (N)

8000

Point angle (large)

Web Thickness and Thrust Effects of thinning

When point angle is large, burr height becomes low.

0,2

0,3

0,4

0,2

0,3

0,4

Feed rate (mm/rev)

60 40 20 0

Feed rate (mm/rev)

Thickness

Feed rate (mm/rev) Work : SS41 Cutting speed : 50m/min

2000

* Large relief angle is needed at the center of the drill.

Thrust

Burr height (mm)

Point Angle and Burr

4000

Torque (N . m)

When point angle is large, thrust becomes large but torque becomes small.

Thrust

Point angle (small)

6000

Drill: KDS 215 MAK Work material: C50 (230HB) Cutting conditions: vc = 50 m/min, Water soluble

Web thinning decreases the thrust concentrated at chisel edge, makes the drill edge sharp and improves chip control. Tool life is also longer.

Decrease Chisel Width by Thinning Typical types of thinning

N type

X type

S type : Standard type used generaly. N type : Suitable for thin web drills. X type : F or hard-to-cut material or deep hole drilling.

Technical Guidance

S type

N13

Technical Guidance

Basics of Drilling Reference of Power Requirement and Thrust 12.000

10.000

f = 0,3

Thrust (N)

Power (kW)

f = 0,3

f = 0,2 4 f=01

8.000 f = 0,2

6.000

f = 0,1

4.000

2 2.000 0

Diameter (mm)

Work material: C48 (220HB)

Diameter (mm)

Cutting Condition Selection Control cutting force for low rigid machine

The following table shows the relation between edge treatment width and cutting force. If a problem caused by cutting force occurs, reduce either the feedrate or the edge treatment width.

0,15mm

vc (m/min) f (mm/rev) Torque (N• m)

High speed machining recommendation

Drill : ø10 Work material: C50 (230HB)

Edge treatment width

Condition

0,05mm

Thrust (N)

Torque (N• m)

Thrust (N)

0,38

12,8

2.820

12,0

2.520

0,30

10,8

2.520

9,4

1.920

0,25

9,2

2.320

7,6

1.640

0,15

6,4

1.640

5,2

1.100

When there is surplus capacity with enough machine power and rigidity drilling at normal recommended cutting conditions, we recommend higher drilling speeds. Wear example

Flank face

Margin

Rake face

Vc=60m/min

Vc=120m/min

Work material: C50 (230HB) Cutting data: f = 0,3 mm/rev doc = 50mm Tool life: 600 holes (Cutting length : 30m)

Explanation of Margins (Difference between single and double margins)

Technical Guidance

Single Margin (2 guides: circled parts)

N14

Shape used on most drills

D Double Margin (4 guides: circled parts)

4-point guiding reduces hole bending and undulation for improved stability and accuracy during deep hole drilling.

Technical Guidance

Basics of Drilling (mm)

Run-out of the lip height B and thinning point A are important.

MDS 140 MK 50C vc = 50m/min f = 0,3mm/rev

0,25

Hole expansion

Run-out Accuracy

0,20 0,15 0,10 0,05 0

Peripheral Run-out Accuracy when Tool Rotates

A : The run-out accuracy of thinning point

0,005

B : The difference of lip height

0,005

Drill run-out when mounted on the machine spindle must be within 0,03mm. If the run-out is large, the drilled hole will also be large causing an increase in the horizontal cutting force, which may result in drill breakage if the machine or work clamping is not rigid.

Peripheral run-out (mm)

Influence of Workpiece Surface

0,02

0,05 0,1

Hole expansion 0

0,05 (mm)

0,05

0,1 0,02

0,1

Horizontal cutting force 0

10 (kg)

0,005 0,09

Run-out: within 0,03mm

Peripheral Run-out Accuracy when Workpiece Rotates

0,02

When use on a lathe, run-out at point A must be within 0,03mm, this value must be similar when taken at position B.

Workpiece with slanted or uneven surface

Drill: MDS120MK Work material: C50 (230HB) Cutting data: vc=50 m/min, f=0,3 mm/rev, doc =38mm Water soluble

Chuck

Run-out: within 0,03mm

(Entrance)

(Exit)

If the surface of the hole entrance or exit is slanted or uneven, decrease the feedrate to 0,1~0,15mm/rev at these points.

How to Use Long Drill Problem

Remedies

Hole bend

When using a long drill (e.g. XHGS type and XHT type), DAK type or SMDH-D type drills at high rotational speeds, the run-out of the drill tip may cause a position shift at the entry point making the drill hole bent and resulting in drill breakage.

Position shift

Method 1. Step 1

Step 2

Short drill

No rotation

Pilot hole (1D, Same dia.)

Step 3 2~3 mm

Drilling at recommended condition

Method 2. Low rotational speed minimizes centrifugal forces and prevents drill bending. 2~3 mm

(n = 100~300 rpm) (f =0,15~0,2 mm/rev)

Step 2 Drilling at recommended condition

Technical Guidance

Step 1

N15

Technical Guidance

Tool Failure and Remedies Trouble Shooting Guide for Drilling Failure Excessive Wear on Cutting Edge

Basic Remedies Cutting Conditions

- Use higher cutting speeds. - Increase feed rates.

Cutting Fluid - Reduce pressure if useing internal coolant. - Use cutting fluid with more lubricity.

Drill Failure

Chisel Point Chipping

Chipping on Peripheral Cutting Edge

Remedies Examples - Vc=80~100m/min - Refer to recommended cutting conditions listed in the general catalogue. - Below 1,5MPa.

Tool Design - Increase size of chisel width. - Increase amount of honing on cutting edge. Cutting Conditions

- Reduce depth-of cut. - Reduce feed rate at entry point.

Others

- Improve workpiece clamping rigidity.

Tool Design - Increase amount of honing on cutting edge. - Reduce the amount of front flank angle. Cutting - Reduce cutting speeds. Conditions - Increase feed rates.

- f = 0,05~0,1 mm/rev .

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Use cutting fluid with more lubricity. Others - Improve workpiece clamp rigidity. Margin Wear

Tool Design - Increase amount of back taper. - Reduce margin width. Cutting - Reduce cutting speeds. Conditions - Increase feed rates.

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Use cutting fluid with more lubricity. Others - Schedule for earlier regrind. Drill Breakage

Tool Design - Increase amount of back taper. - Reduce margin width. Cutting - Reduce cutting speeds. Conditions

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Use cutting fluid with more lubricity. Others - Improve workpiece clamp rigidity.

Unsatisfactory Hole Accuracy

Oversized Holes

Cutting Conditions

Unsatisfactory Chip Control

Technical Guidance

- Reduce feed rate at entry phase. - Reduce cutting speeds.

Cutting Fluid - Improve workpiece clamp rigidity. Others - Improve drill clamp precision. - Improve drill clamp rigidity. Poor Surface Finish

- 130°~120° - f = 0,05~0,1 mm/rev - Refer to recommended cutting conditions listed in the general catalogue. - Drill run-out below 0,02mm

Tool Design - Increase amount of back taper. Cutting Conditions

- Increase cutting speeds.

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Use cutting fluid with more lubricity. Holes are Not Straight

Packing of Chips

N16

Tool Design - Improve overall dril rigidity. (large web, small flute). - Reduce drill point angle.

Long Stringy Chips

Tool Design - Reduce amount of edge honing. Cutting Conditions - Reduce feedrates. Others

- Improve workpiece clamp rigidity. - Improve drill clamp precision. - Improve drill clamp ridigity.

Cutting Conditions

- Increase cutting speeds. - Increase feed rates.

- Refer to recommended cutting conditions listed in the general catalogue. - Drill run-out below 0,02mm - Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Reduce pressure if using internal coolant.

- Below 1,5MPa.

Tool Design - Reduce amount of edge honing. Cutting Conditions - Increase feed rates.

- Refer to recommended cutting conditions listed in the general catalogue.

Cutting Fluid - Reduce pressure if using internal coolant.

- Below 1,5MPa.

Technical Guidance

SUMIBORON

Hardened Steel Machining Work Materials and Cutting Speed Recommendations Cutting speed (m/min)

Application Map of the Various Tool Materials Interrupted cutting

Heavy Coated carbide Cermet

SUMIBORON

Continuous cutting

Light Ceramic

Workpiece hardness (HRC)

Influence of Coolant on Tool Life

0,2

Dry Non water soluble Water emulsion Water soluble

0,15 0,1

In continuous cutting of bearing steel, there is not much difference in dry or wet cut.

0,05 0

Notch wear occurs easily

Wear is quite large.

Large wear

Interrupted cutting Work material: X155CrVMo12-1 Cutting data: vc = 100 m/min doc = 0,2 mm f = 0,1 mm/rev

Tool life

Flank wear width VB (mm)

0,25

Die steel

Relation Workpiece Hardness and Cutting Forces

Continuous cutting 0,3

Bearing steel

100

Cutting time (min)

120

140

Dry

Wet

Relation between Flank Wear and Cutting Force

100 F1

Work material: C105W1 Cutting data: vc = 120 m/min doc = 0,2 mm f = 0,1 mm/rev

For continuous cutting, the influence of coolant on tool life is minimal. However for interrupted cutting, coolant will shorten the tool life because of thermal cracking.

Work material: 100Cr6 (HRC58~62) Insert: TPGN160304 Cutting data: vc = 100 m/min doc = 0,15 mm f = 0,1 mm/rev

F1 Principal force F2 Feed force F3 Back force

150

Cutting force (N)

Hardened steel

Workpiece hardness (HRC) Back force increases substantially for harder work materials.

Workpiece Hardness on Cutting Force and Accuracy

Back force (N) 300

34CrMo4 HRC65

200

C55 HRC24

100

Hard zone

Cutting data: vc = 80 m/min doc = 0,15 mm f = 0,1 mm/rev

Soft zone

0,05

Principal force (N)

Cutting data: vc = 120 m/min doc = 0,5 mm f = 0,3 mm/rev dry

Shore hardness (HS) 70 45(HS)

50 0

Hard zone

0,10

Back force (N)

100

0,05

Feed force (N)

For hardened steel machining, back force increases substantially due to the expansion of flank wear.

0,10

400 300

106N

200

Dimension (mm)

100

External dimension at the soft zone is smaller due to lower cutting forces.

-10

0,05

0,10

-20

Flank wear width VB (mm)

Work material: 25CrMo4 (HRC58~62) Holder: MTXNR2525 Insert: TNMA160408NU

BN250 Vc=120 BN250 Vc=150 BN250 Vc=180

0,3

0,2

0,1

120

Machining output (pcs.)

160

Cutting data: vc= 120, 150, 180 m/min doc = 0,15 mm f = 0,045 mm/rev Wet

Improvement of Surface Roughness by Altering the Feedrate Constant Feedrate Previous edge position

Stationary notch location

Variable Feedrate f

Shifting notch location

Technical Guidance

Surface roughness Ra (μm)

Relation Cutting Speed and Surface Roughness

At high cutting speeds, surface roughness is more stable.

Varying the feedrate spreads the notch location over a larger area, surface finish improves and notch wear decreases.

N17

Technical Guidance

SUMIBORON

Cast Iron Machining

Advantages of Using SUMIBORON for Cast Iron Machining Higher accuracy

Longer tool life at higher cutting speeds

BNS800 BN7000 BNC500

GGG: Ductile cast iron Cutting speed vc (m/min)

Ceramic Coated carbide Cermet

Cutting speed vc (m/min)

Good f Size accuracy

GG: Grey cast iron

BNS800 BN7000 BNC500

Ceramic Coated carbide Cermet

BNX10 Ceramic Coated carbide Cermet

BN7000

Tool life ratio

Good f Surface roughness Ra (μm)

BNC500

Tool life ratio

Turning GGG

Structure

Pearlite

Tool wear shape

Matrix

Pearlite + Ferrite

0,4

DRY

0,3 0,2 0,1

WET

2,5

7,5

12,5

Cutting length (km)

WET ( Water soluble)

Wet

Work material: GG25 Insert: SNGN120408(BN500) Cutting data: vc = 450 m/min doc = 0,25 mm f = 0,15 mm/rev Continuous cutting

Surface roughness Rmax (mm)

Flank wear width VB (mm)

Cast iron structure and wear shape examples

DRY

(v c ≥ 200 m/min)

8 6 4 2 0

200

400

cutting speed Vc (m/min)

Machine: N/C lathe Work material: GG25 (HB200) Holder: MTJNP2525 Insert: TNMA160408(BN500) Cutting data: vc = 110~280 m/min doc = 0,1 mm f = 0,1 mm/rev WET

Dry Crater wear

For machining cast iron with SUMIBORON, cutting speeds (Vc) should be 200m/min and above. WET cutting is recommended.

Milling SUMIBORON BN Finish Mill EASY - High speed machining Vc = 2000m/min - Surface Roughness Rz=3,2 (Ra=1,0) - Running cost is reduced because of economical insert - Easy insert setting with the aid of a setting gauge - Safe, anti-centrifugal force construction for high speed conditions

0,20

Flank wear width (mm)

250

Ceramic Vc=400m/min

Vc=600m/min

Vc=1000m/min

Vc=600m/min

0,15

Cutting data: doc = 0,5 mm, f t = 0,15 mm/tooth

200

Number of pass

0,25

0,10

0,05

Dry

150

100

Typical thermal crack

Vc=1500m/min

Wet

Technical Guidance

N18

100

120

Number of pass Work material: GG25 Tool material: BN700 Cutting data: doc = 0,5 mm, f t = 0,1 mm/tooth, DRY

140

160

180

200

0 300

450

600

750

900

1050

1200

1350

1500

Cutting speed (m/min)

Dry cutting is recommended for high speed milling of cast iron with SUMIBORON.

Technical Guidance

SUMIBORON

Machining Hard-to-cut Materials

Powder Metal BN700 H1 (Carbide) T110A(Cermet)

3. Height of burr Max height of burr (μm)

2. Surface roughness Surface roughness Rz (μm)

Flank wear width VB (μm)

1. Flank wear

BN700 H1 (Carbide) T110A(Cermet)

Cutting length (km)

BN700 H1 (Carbide) T110A(Cermet)

Cutting speed (m/min)

Work material: SMF4040 equivalent Process details: ø100~300mm heavy interrupted facing with grooves and drilled holes. (after 40 passes) Insert: TNGA160404 Cutting data: f=0.1mm/rev, d=0.1mm, Wet

Cutting speed (m/min)

For general power metal components, carbide and cermet grades can perform up to Vc=100m/min. However, around Vc=120m/min, wear becomes rapid and surface roughness deteriorates with increased burrs. SUMIBORON on the other hand, exhibits stability and superior wear resistance, burr prevention and surface roughness especially at high speeds.

Heat Resistive Alloy Ni based alloy

Typical tool damage of CBN tool when cutting Inconel 718

Cutting data: f = 0,06mm/rev, doc = 0,3mm, WET

Influence of cutting speed (Grade BNX20, f =0,06 mm/rev., L=0,72km)

Flank wear

Influence of feedrate (Grade BNX20, Vc=300m/min, L=0,18km) f = 0,12mm/rev

f = 0,06mm/rev

BN700 BNX20 Whisker reinforced ceramic

Notch wear Flank wear Influence of tool grade (Vc=500m/min, f =0,12 mm/rev, L=0,36km) BNX20

0,5mm

Coated carbide (K series)

Cutting length (m)

BN700

Cutting data: doc = 0,3mm, WET

BN700 BNX20 Whisker reinforced ceramic

Cutting speed (m/min)

Flank wear

Vc = 500m/min Cutting speed (m/min)

Vc = 300m/min Notch wear

Cutting data: f = 0,12mm/rev, doc = 0,3mm, WET

Cutting length (m)

Tool life criteria Notch wear = 0,25mm Or flank wear = 0,25mm BNX20 is recommended for high speed and low feedrate condition. BN700 is recommended for cutting speeds below 240m/min

Tool life criteria Notch wear = 0,25mm Or flank wear = 0,25mm BN700 is recommended for cutting at high feedrates. (Over f=0,1mm/rev)

K10

DA150

BN700 Breakage

Cutting time (min)

Flank wear width VB (mm)

BN700 Breakage

Flank wear width VB (mm)

Ti based alloy K10

DA150

Cutting time (min)

Work Material: Ti-6Al-4V Insert: DNM120404NF Cutting data: vc = 100m/min, d oc = 0,1mm, f = 0,05mm/rev, WET SUMIDIA positive type inserts are extremely good for Ti alloy, due to high cutting edge strength and high wear resistance.

DA150 Breakage

BN700

Cutting time (min)

Work Material: Ti-6Al-4V Insert: DNMA150412 Cutting data: Vc = 120m/min, doc = 0,3mm, f =0,25mm/rev, WET Negative type insert BN700 is excellent for high efficiency cutting. (For large depth of cut and high feedrates)

Insert: SNGN090308 Cutting data: vc = 50, 300 m/min f = 0,1 mm/rev doc = 0,2 mm Wet

BNS800 (Vc=300m/min)

Flank wear width VB (mm)

Work material: Colmonoy No.6 (Ni-based self fluxing alloy)

Whisker reinforced ceramic (Vc=50m/min) Cutting is difficult because of large wear at Vc=50m/min

Small wear at V=300m/min

Cutting length (km)

Work material: Stellite SF-20 (Co-based Self-fluxing alloy) Insert: SNGN090308 Cutting data: vc = 50 m/min f = 0,1 mm/rev doc = 0,2 mm Dry

Flank wear width VB (mm)

Hard facing alloys BNS800 (Vc=300m/min) Competitor’s solid CBN Chipping

No chipping Cutting length (km)

Whisker reinforced ceramic (Vc=50m/min, After 10m Cutting)

BNS800 (After 2km of cutting)

Competitor‘s solid CBN (After 2km of cutting)

Technical Guidance

Chipping BNS800 (Vc=300m/min, After 2km Cutting)

N19

Technical Guidance

Tool Failure and Remedies

SUMIBORON

Damage Large flank wear

Remedies Tool material Tool design Cutting condition

F F F F F F F

Select a more wear resistant grade. Reduce the cutting force. Reduce the NL width and angle. Positive inserts preferred Check the cutting speed. Reduce the cutting speed to less than 200m/min. Higher feed rate reduces the overall tool-to-work contact time.

Large crater wear Tool material

F Crater wear resistant grades are recommended. Continuous ~ Light interrupted cutting = BNC2010 Light ~ Medium interrupted cutting = BNX20 Medium ~ Heavy interrupted cutting = BNX25

Tool design

F Determine the cutting edge geometry after inspecting the used inserts closely. F Sharpen the cutting edge to prevent crater wear. F Strengthen the cutting edge to prevent crater breakage.

Breakage at bottom of crater Cutting condition

Cutting Edge Failure

Flaking

Tool material Tool design Cutting condition

Cutting condition

Tool material Tool design Cutting condition

Chipping at nose position

Tool material Tool design Cutting condition

Thermal crack

Technical Guidance

F Flaking is caused by high back forces and back force is related to flank wear. F Select a more wear resistant grade. F A sharper cutting edge helps prevent flaking. F Reduce the NL angle and width F Positive inserts preferred F Reduce flank wear with lower speed and higher feed rates. F Reducing tool-to-work contact time effectively reduces flank wear.

Chipping at notch position

N20

F Check the cutting speed. F Reduce the cutting speed to less than 200m/min. F Higher feed rates are recommended.

Cutting condition

Tool design Tool material

F If surface finish is affected, consider using the “Variable Feed rate” method to improve finishing. F For other cases, use remedies similar to that for normal wear.

F Caused by impact shocks to the cutting edge. Chattering may also be a contributing factor. F Select a tougher grade. F Strengthen the cutting edge. F Large NL angle, Honing. F Higher feed rates are recommended to lessen the number of impacts.

F Caused by impact shocks to the cutting edge. Chattering may also be a contributing factor. F Select a tougher grade. F Strengthen the cutting edge. F Large NL angle, Honing. F Higher feedrates are recommended to lessen the number of impacts.

F Thermal shocks generate vertical crack lines across the cutting edge. Completely dry condition is recommended. F If dry condition machining is already observed, then reduction of cutting temperatures and cutting force is necessary. F Decrease cutting speed, feedrate, depth of cut. F Sharpen cutting edge. F Select more thermal conductivity grade.

References Steel and Non-Ferrous Metal Symbols Chart l Carbon Steels

l High Speed Steels

l Austenitic Stainless Steels

JIS

AISI

DIN

JIS

DIN

JIS

S10C

1010

C10

SKH2

—

SUS201

201

S15C

1015

C15

SKH3

S18-1-2-5

SUS202

202

—

S20C

1020

C22

SKH10

T15

S12-1-4-5

SUS301

301

X12CrNi17 7

S25C

1025

C25

SKH51

S6-5-2

SUS302

302

—

S30C

1030

C30

SKH52

M3–1

SUS302B

302B

S35C

1035

C35

SKH53

M3–2

SUS303

303

S40C

1040

C40

SKH54

—

SUS303Se

303Se

S45C

1045

C45

SKH56

M36

—

SUS304

304

X5CrNiS18 10

S50C

1049

C50

SUS304L

304L

X2CrNi19 11

S55C

1055

C55

SUS304NI

304N

—

SUS305

305

X5CrNi18 12

SUS308

308

—

SUS309S

309S

—

SUS310S

310S

SUS316

316

X5CrMo17 12 2

SUS316L

316L

X2CrNiMo17 13 2

SUS316N

316N

—

l Ni-Cr-Mo Steels

AISI

— S6-5-3

l Alloy Tool Steels SKS11

—

SKS51

— —

SNCM220

8620

21NiCrMo2

SKS43

W2-9 1/2

SNCM240

8640

—

SKD1

X210Cr12

SNCM415

—

SKD11

X155CrVMo12-1

SNCM420

4320

—

SKD61

SNCM439

4340

40NiCrMo6

SNCM447

—

34NiCrMo6

l Cr Steels

—

X40CrVMo5-1

l Grey Cast Iron

AISI

DIN —

— X10CrNiS18 9 —

—

FC100

No 20B

GG-10

SUS317

317

—

FC150

No 25B

GG-15

SUS317L

317L

X2CrNiMo18 16 4

FC200

No 30B

GG-20

SUS321

321

X6CrNiTi18 10

SCr415

—

15CrMo5

SCr420

5120

20Cr4

FC250

No 35B

GG-25

SUS347

347

X6CrNiNb18 10

SCr430

5130

34Cr4

FC300

No 45B

GG-30

SUS384

384

—

FC350

No 50B

GG-35

SCr435

5132

37Cr4

SCr440

5140

41Cr4

SCr445

5147

—

l Cr-Mo Steels SCM415

—

15CrMo5

SCM420

—

20CrMo5

SCM430

4131

SCM435

4137

25CrMo4 34CrMo4

SCM440

4140

42CrMo4

SCM445

4145

—

l Mn Steels and Mn-Cr Steels for Structural Use

l Nodular Cast Iron FCD400

60-40-18

SUH31

—

GGG-40

SUH35

—

X53CrMnNi21 9

—

FCD450

—

GGG-40.3

SUH36

FCD500

80-55-06

GGG-50

SUH37

FCD600

—

GGG-60

SUH38

FCD700

100-70-03

GGG-70

SUH309

309

SUH310

310

SUH330

N08330

SUS405

405

1522

—

SUS429

429

—

SMn433

1534

—

SUS430

430

X6Cr17

SMn438

1541

—

SUS430F

430F

X7CrMo18

SMn443

1541

—

SUS434

434

X6CrMo17 1

SMnC420

—

X10CrAl13

SMnC443

—

SK1

—

SK2

W1-11 1/2

SK3

W1-10

SK4

W1-9

—

SK5

W1-8

SK6

—

SK7

—

C70W2

l Martensitic Stainless Steels SUS403

403

—

— CrNi2520 —

l Ferritic Heat Resisting Steels

l Ferritic Stainless Steels

SMn420

l Cr-Mo Steels

l Heat Resisting Steels

—

SUS410

410

SUS416

416

X10Cr13

—

SUS420JI

420

C105W1

SUS420F

420F

SUS431

431

C80W1

SUS440A

440A

—

C80W1

SUS440B

440B

—

SUS440C

440C

—

SUH21

—

CrAl1205

SUH409

409

X6CrTi12

SUH446

446

—

l Martensitic Heat Resisting Steels SUH1

—

X45CrSi9 3

SUH3

—

SUH4

—

SUH11

—

SUH600

—

— X20Cr13 — X20CrNi17 2

Technical Guidance

N21

References Hardness Scale Comparision Chart

Approx. metric value and Brinell hardness of steel

Technical Guidance

Vickers Shore Rockwell Hardness Brinell Hardness „A“ Scale „B“ Scale „C“ Scale „D“ Scale Hardness Hardness 10mm Ball Diamond, 100kgf Diamond, Diamond, 50kgf 3.000kgf brale 60kgf 1/10“ Ball brale 150kgf brale 100kgf (HB) (HRB) (HRC) (HRD) (HRA) (HV) (HS)

Traverse Rupture Strength (N/mm2)

Brinell Vickers Shore Rockwell Hardness Hardness „A“ Scale „B“ Scale „C“ Scale „D“ Scale Hardness Hardness 10mm Ball Diamond, 100kgf Diamond, Diamond, 50kgf 3.000kgf brale 60kgf 1/10“ Ball brale 150kgf brale 100kgf (HRB) (HRC) (HRD) (HRA) (HB) (HV) (HS) 321

Traverse Rupture Strength (N/mm2)

67,5 (108,0) 34,3 50,1 339 47 1060

—

85,6

—

68,0 76,9 940 97 —

—

85,3

—

67,5 76,5 920 96 —

311

66,9 (107,5) 33,1 50,0 328 46 1025 66,3 (107,0) 32,1 49,3 319 45 1005

—

85,0

—

67,0 76,1 900 95 —

302

767

84,7

—

66,4 75,7 880 93 —

293

65,7 (106,0) 30,9 48,3 309 43 970

757

84,4

—

65,9 75,3 860 92 —

285

65,3 (105,5) 29,9 47,6 301 — 950

745

84,1

—

65,3 74,8 840 91 —

277

64,6 (104,5) 28,8 46,7 292 41 925

733

83,8

—

64,7 74,3 820 90 —

269

64,1 (104,0) 27,6 45,9 284 40 895

722

83,4

—

64,0 73,8 800 88 —

262

63,6 (103,0) 26,6 45,0 276 39 875

712

—

— — —

255

63,0 (102,0) 25,4 44,2 269 38 850

710

83,0

—

63,3 73,3 780 87 —

248

62,6 (101,0) 24,2 43,2 261 37 825

698

82,6

—

62,5 72,6 760 86 —

241

61,8 100,0 22,8 42,0 253 36 800

684

82,2

—

61,8 72,1 740 — —

235

61,4

99,0 21,7 41,4 247 35 785

60,8

98,2 20,5 40,5 241 34 765

—

682

82,2

—

61,7 72,0 737 84 —

229

670

81,8

—

61,0 71,5 720 83 —

223

—

97,3 (18,8)

—

234 — —

656

81,3

—

60,1 70,8 700 — —

217

—

96,4 (17,5)

—

228 33 725

653

81,2

—

60,0 70,7 697 81 —

212

—

95,5 (16,0)

—

222 — 705

647

81,1

—

59,7 70,5 690 — —

207

—

94,6 (15,2)

—

218 32 690

638

80,8

—

59,2 70,1 680 80 —

201

—

93,8 (13,8)

—

212 31 675

630

80,6

—

58,8 69,8 670 — —

197

—

92,8 (12,7)

—

207 30 655

627

80,5

—

58,7 69,8 667 79 —

192

—

91,9 (11,5)

—

202 29 640

601

79,8

—

57,3 68,7 640 77 —

187

—

90,7 (10,0)

—

196 — 620

578

79,1

—

56,0 67,7 615 75 —

183

—

90,0 (9,0)

—

192 28 615

—

89,0 (8,0)

—

188 27 600

555

78,4

—

54,7 66,7 591 73 2055

179

534

77,8

—

53,5 65,8 569 71 1985

174

—

87,8 (6,4)

—

182 — 585

514

76,9

—

52,1 64,7 547 70 1890

170

—

86,8 (5,4)

—

178 26 570

495

76,3

—

51,0 63,8 528 68 1820

167

—

86,0 (4,4)

—

175 — 560

477

75,6

—

49,6 62,7 508 66 1730

163

—

85,0 (3,3)

—

171 25 545

461

74,9

—

48,5 61,7 491 65 1670

156

—

82,9 (0,9)

—

163 — 525

444

74,2

—

47,1 60,8 472 63 1585

149

—

80,8

—

156 23 505

429

73,4

—

45,7 59,7 455 61 1510

143

—

78,7

—

150 22 490

415

72,8

—

44,5 58,8 440 59 1460

137

—

76,4

—

143 21 460

401

72,0

—

43,1 57,8 425 58 1390

131

—

74,0

—

137 — 450

—

72,0

—

132 20 435

388

71,4

—

41,8 56,8 410 56 1330

126

375

70,6

—

40,4 55,7 396 54 1270

121

—

69,8

—

127 19 415

363

70,0

—

39,1 54,6 383 52 1220

116

—

67,6

—

122 18 400

352

69,3 (110,0) 37,9 53,8 372 51 1180

111

—

65,7

—

117 15 385

341

68,7 (109,0) 36,6 52,8 360 50 1130

331

68,1 (108,5) 35,5 51,9 350 48 1095

N22

1) Figures within the ( ) are not commonly used 2) Rockwell A, C and D scales utilises a diamond brale 3) 1 N/mm2 = 1 MPa

References Finished Surface Roughness

Types of Surface Roughness Measurements

Calculated Roughness

h 1)

Descriptive Figure

(Disregard unusually high peaks and deep valleys as they are considered as flaws.)

Rz=

This method is to obtain a center line between the peaks and valleys within the reference line, l. Fold along the center line to superimpose the valleys against the peaks. (Shaded portions with dashed outline on the right figure). Take the total shaded area and divided it by l in µm.

m Yv5

Yp5

Yp4 Yv4

Yp3

Yp2

Select the 5 highest peak and 5 deepest valleys. Measure the distance between the two lines and express it in µm. (1 µm = 0,001mm)

Yv3

Yv2

h 2)

Yp1

From the profile, extract a portion to be the reference line, l.

(Yp1+Yp2+Yp3+Yp4+Yp5)+(Yv1+Yv2+Yv3+Yv4+Yv5) 5

Roughness Curve f

Center-Line Measuring Length

Designated values of the above types of surface roughness, standard reference length values and the triangular symbol classifications are shown on the table on the right. h 1) h 2)

Ry Rz

Designated Designated Designated Standard Triangular values for values for values for reference length h 1) h 2) Symbols Ra values, l (mm) Ry Rz

This is the value (expressed in µm) measured from the deepest valley to the highest peak of the reference line, l, extracted from the profile.

Yv1

Ten-point Mean Roughness

Maximum Height

Types Symbol Method of Determination

: According to new JIS B 0601:2001 : According to new JIS B 0601:2001

(Old symbol: Rz) (Old symbol: RzJIS)

(0,05S) 0,1S 0,2S 0,4S

(0,05Z) 0,1Z 0,2Z 0,4Z

(0,013a) 0,025a 0,05a 0,10a

—

0,8S

0,8Z

0,20a

0,25

1,6S 3,2S 6,3S

1,6Z 3,2Z 6,3Z

0,4a 0,8a 1,6a

0,8

12,5S (18S) 25S

12,5Z (18Z) 25Z

3,2a 6,3a

(35S) 50S (70S) 100S

(35Z) 50Z (70Z) 100Z

12,5a 25a

—

(140S) 200S (280S) 400S (560S)

(140Z) 200Z (280Z) 400Z (560Z)

(50a) (100a)

—

2,5

—

Remarks: The designated values in the brackets do not apply unless otherwise stated.

Technical Guidance

N23

N24

Piezas de Spare Parts repuesto P1–P8

Screw ............................................................................. Tornillos .........................................................................P2-P4 Lever Pin, Shim, Nut..................................................... P4-P6 Shim Pin, Eccentric Tornillos, palancas,Pin asientos de plaquita.................P7 ................................................ Wrench........................................................................... P8 Pasadores, Tuercas, Excéntricas.............................. Llaves..............................................................................

Spare Repuestos Parts

Piezas de SPARE PARTS repuesto

Tornillos Screw

61 61 61 61 61 61

3,4 3,4 5,0 7,5 7,5 7,5

Dimensions (mm) d Pitch L D B a°

M l M2,5 M3 l M3,5 l M3,5 l M3,5 l M4 l M4 M5 M6 M6 M6

0,45 0,5 0,6 0,6 0,6 0,7 0,7 0,8 1,0 1,0 1,0

7,5 8,8 8 7,4 8,8 8 14,5 15 13 15 17

3,45 4,2 5,1 5,2 5,2 5,5 5,5 7 9 9 9

T8 T10 T10 T15 T15 T15 T15 T20 T25 T25 T25

60 60 52 60 60 60 60 60 60 60 60

2,0 3,0 3,4 3,0 -

Torx Flat Head Screw

Stock

BFTX0203A BFTX0204A BFTX0305A BFTX0306A BFTX0307A BFTX0407A BFTX0410A BFTX0509A

l l l l l l l l

M2 M2 M3 M3 M3 M4 M4 M5

Cat. No.

Stock

Dimensions (mm) d Pitch L D B a°

Cat. No.

d Pitch L

BFTX01604N BFTX0203N BFTX0204N BFTX02205N BFTX02505N BFTX02506N BFTX02508NV BFTX0306N BFTX0307N BFTX0309N BFTX0312N BFTX03509N BFTX0406N BFTX0407N BFTX0409N BFTX0412N BFTX0509N BFTX0511N BFTX0513N BFTX0515N BFTX0615N BFTX0619N

l l l l l l l l l l l

Cat. No.

Stock

Spare Repuestos Parts

Torx Flat Head Screw

l l l l l l l q

l l

0,4 0,4 0,5 0,5 0,5 0,7 0,7 0,8

3 4,3 5,3 5,8 6,8 7,3 10,3 9,3

2,7 2,7 4,3 4,3 4,3 5,6 5,6 6,9

T6 T6 T10 T10 T10 T15 T15 T20

90 90 90 90 90 90 90 90

0,5 0,5 2,0 2,0 3,4 3,4 5,0

BFTX01804IP BFTX02505IP BFTX02506IP BFTX0305IP BFTX0306IP BFTX0307IP BFTX0308IP BFTX03510IP BFTX03512IP BFTX03584IP BFTX03510IP08 BFTX03510IP15 BFTX0407IP BFTX0409IP BFTX0412IP BFTX0418IP BFTX04513IP20 BFTX0511IP BFTX0513IP BFTX0615IP

Cat. No.

M1,8 M2,5 M2,5 M3 M3 M3 m M3 l l l l l

l l l l l l l l l l l l

M3,5 M3,5 M3,5 M3,5 M4 M4 M4 M4 M4,5 M5 M5 M6

Cat. No. BFTY02205 BFTY02206

B a°

3,7 4,5 5,5 5,3 6 7 8

2,45 3,45 3,45 3,8 3,8 4,3 3,8

6IP 8IP 8IP 8IP 8IP 10IP 8IP

60 60 60 60 60 55 60

0,5 2,0 2,0 2,0 -

0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,75 0,8 0,8 1,0

11,5 7,4 10 10 8,0 9,0 12 18 13,1 11,5 13 15

5,3 5,1 5,3 5,3 5,6 5,6 5,5 5,5 6,8 7 7 9

15IP 15IP 8IP 15IP 15IP 15IP 15IP 15IP 20IP 20IP 20IP 25IP

60 60 60 60 60 60 60 60 60 60 60 60

3,0 3,0 3,0 3,0 -

Dimensions (mm)

d Pitch L

BFTX03510SD M3,5 BFTX03517SD M3,5 BFTX0517SD q M5 BFTX0618SD M6

Torx Flat Head Screw

0,35 0,45 0,45 0,5 0,5 0,5 0,5

Stock

T15 T15 T20 T25 T25 T25

0,6 0,6 0,8 1,0

D B a° 10 5,3 T10 60 2,0 17 5,3 T10 60 2,0 17 7,2 T20 60 5,0 18 T25 60 7,5

Dimensions (mm)

Stock

BFTX02506 BFTX02508 BFTX0309 BFTX03508 BFTX03584 BFTX03588 BFTX0408 BFTX0414 BFTX0515 BFTX0613 BFTX0615 BFTX0617

7,5 5,7 8,4 6,15 13 6,8 16,5 8 21 9,5 24,5 12

Dimensions (mm)

d Pitch L

Stock

Cat. No.

0,5 0,5 0,5 0,75 0,75 0,75

Cat. No.

ød

Torx Flat Head Screw

M4 M4 M5 M6 m M6 l M8 l l l l

Torx Plus Flat Head Screw

BFTG0408F BTTG0409F BFTG0513F BFTG0617F BFTG0621F BFTG0825F

Stock

Cat. No.

Dimensions (mm) d Pitch L D B a°

Stock

Screw Stock

Screw High Precision Screw

d Pitch L

D B a° l M2,2 0,45 5,0 3,05 T7 60 l M2,2 0,45 5,6 3,05 T7 60 1,0

Dimensions (mm)

M1,6 M2 M2 M2,5 M2,5 M2,5 M2,5 M3 M3 M3 M3 M3,5 M4 M4 M4 M4 M5 M5 M5 M5 M6 M6

0,35 0,4 0,4 0,45 0,45 0,45 0,45 0,5 0,5 0,5 0,5 0,6 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 1,0 1,0

4,2 3 4,3 4,5 4,5 5,5 7,5 5,8 6,5 9 12 8,5 6 7 9 12 9 11,5 13 15 15 19

2,4 2,7 2,7 3 3,45 3,45 3,5 4,2 4,2 4,2 5,4 4,9 5,6 5,6 5,6 5,5 7 7 7 7 9 9

B a°

T6 T6 T6 T6 T8 T8 T8 T10 T10 T10 T10 T10 T15 T15 T15 T15 T20 T20 T20 T20 T25 T25

Dimensions (mm)

d Pitch L

60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60

0,2 0,5 0,5 0,5 1,1 1,5 1,5 2,0 2,0 3,0 3,0 3,4 3,0 5,0 5,0 5,0 5,0 5,0

D B a° BFTX0410T8L l M4 0,7 9,6 5,6 T8 60 1,1 BFTX0410T8R l

Button Head Cap Screw

Cat. No.

T Type with Torx Hole

D B

M3 0,5 l M3 0,5

4 6

Full 5,5 Full 5,5

2 2

BH0308 ( M3 0,5 FBUP3-A0-9) l

Full 5,5

1,0

10 4 8 15 10 16 16 20 24 24 25 30 30 32 30 30 36 36

Full 5,5 Full 7 Full 6 Full 7,5 Full 9,5 14,4 9,5 14 10,5 Full 10,5 20 12 20 12 22,5 14 26 12 26 12 29,5 14 26 14 26 14 32 14 32 14

2 2 2,5 2,5 3 3 4 4 4 4 5 4 4 5 5 5 5 5

BH0304 BH0306

Hexagonal Hole Type

Dimensions (mm)

BH0310 BH03504 BH0408 BH0415 BH0510 BH0516 BH0616 BH0620 BH0824R BH0824L BH0825 BH0830R BH0830L BH0832 BH1030R BH1030L BH1036R BH1036L

l M3 M3,5 M4 m M4 M5 l M5 l M6 l M6 M8 M8 m M8 M8 M8 M8 M10 M10 M10 M10

0,5 0,6 0,7 0,7 0,8 0,8 1,0 1,0 1,25 1,25 1,25 1,25 1,25 1,25 1,5 1,5 1,5 1,5

Piezas de SPARE PARTS repuesto

Tornillos Screw

Dimensions (mm)

d Pitch L

M2 M2 M3 M3 m M6

B a°

0,4 4 3 1,5 90 0,4 5,5 3,5 1,5 90 0,5 6,3 4,2 2 90 1,0 0,5 8 4,2 2 90 1,0 1,0 23 12 4 90 7,0

Dimensions (mm) d Pitch L D B a°

M3 M3 l M4 l M5 M5 M6 M6 M6 M6

0,5 0,5 0,7 0,8 0,8 1,0 1,0 1,0 1,0

6 10 4 6 10 10 12 20 3,5

1,5 1,5 2 2,5 2,5 3 3 3 T15

BX0520T

Cap Screw (Torx Plus)

Set Screw

Cat. No. BTT0407 BTT0411 BTT0511 BTT0615

Special Hollow Screw

Dimensions (mm) d Pitch L B a°

l M4 0,5 7 2,6 2 l M4 0,5 11 2,6 2 M5 0,8 11 5 2 M6 1,0 15 6 2,5

60 60 20 20

BW0507F l M5 0,5 7 BW0609F M6 0,75 9 BW0508F-SD M5 0,5 8 BW0810F-SD q M8 0,75 10 BW0912F-SD M9 0,75 12

1,2 1,5 1,2 1,8

D B

6,3 3,5 7,7 4 6,3 3,5 10 5

l l l l l l

Cat. No.

0,5 0,5 0,5 0,5 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 1,0 1,0 1,0 1,0 1,25

4 8 15 20 8 10 14 25 8 10 12 15 20 20 15 20 22 25 20

Full Full Full Full Full Full Full 20 Full Full Full Full Full 16 Full Full 18 18 Full

D B

5,5 5,5 5,5 5,5 7 7 7 7 8,5 8,5 8,5 8,5 8,5 8,5 10 10 10 10 13

2,5 2,5 2,5 2,5 3 3 3 3 4 4 4 4 4 T20 5 5 5 5 6

M2,2 0,45 M2,5 0,45 M3 0,5 M3,5 0,6 M4 0,7 M4,5 0,75

7,5 9 10,5 11,5 12,5 14,3

5,7 7 8 8,8 9,5 10,8

D B

3,5 4,1 4,9 5,5 6 6,8

8IP 10IP 15IP 15IP 20IP 25IP

Cap Screw with Oil Hole

Cat. No.

B ød H

l L

Cap Screw with Oil Hole B

D H B

m M3 0,5 7,5 Full 5,3 2,4 10IP 2,0

l H2 L H1

Cap Screw

Flat Head Screw

Dimensions (mm)

d Pitch L

D H B

BXH0825-D13 m M8 1,25 25 Full 13 8 6 BXH1030-D16 m M10 1,5 30 Full 16 10 8 BXH1235-D18 m M12 1,75 35 Full 18 12 10

Cat. No.

Button Head Cap Screw

Dimensions (mm)

d Pitch L

l L

5,0 -

Dimensions (mm)

d Pitch L

Dimensions (mm)

d Pitch L

D H1 H2 B

BXH1235-D33 m M12 1,75 35 Full 33 10 2 10 BXH1635-D40 m M16 2,0 35 30 40 10 - 14 BXH2036-D50 m M20 2,5 36 29 50 14 4 17 -

Cat. No.

Dimensions (mm)

d Pitch L

m M5

D B

0,8 12 10,5 8

Cat. No.

Dimensions (mm)

d Pitch L

FBUP2-A0-8 q M3 0,5 10 5,5 FBUP3-A0-8 M3,5 0,6 12 7 FBUP4-A0-8 M5 0,8 15 9,3

Dimensions (mm)

d Pitch L

BXD02208IP BXD02509IP BXD03011IP BXD03512IP BXD04014IP BXD04515IP

EHBX0512 -

M3 M3 M3 M3 M4 M4 M4 M4 M5 M5 M5 M5 M5 M5 M6 M6 M6 M6 M8

ød

øD

3,0 -

ød

2 2 2 2,5 T15 2,5 2,5 3 3 3 3 4 4 4 4 T20

øD

8 2 2,8 10 2 2,8 12 2 2,8 8 3 3,5 9 2 4 10 3 3,5 18 4 3,5 9 2 4 15 5 4 18 5 4 20 5 4 12 2 5 18 6 5 20 6 5 25 8,5 5 15 5 4,3

l l l l

Cat. No.

BXA0310IP

øD

0,7 0,7 0,7 0,8 0,5 0,8 0,8 1,0 1,0 1,0 1,0 1,25 1,25 1,25 1,25 1,0

m m

Dimensions (mm)

d Pitch L

B a° 2 2 3

82 1,0 82 1,0 82 2,7

Dimensions (mm)

d Pitch L

FBUP3-A0-9 l M3 0,5

D B

Full 5,5

1,0

Spare Repuestos Parts

Cat. No.

Dimensions (mm) d Pitch L D B

M4 M4 M4 M5 M5 q M5 M5 m M6 M6 M6 M6 M8 M8 M8 M8 M6

Stock

BTD0615T

Cat. No. BTD0408 BTD0410 BTD0412 BTD0508 BTD05F09 BTD0510 BTD0518 BTD0609 BTD0615 BTD0618 BTD0620 BTD0812 BTD0818 BTD0820 BTD0825 BTD0615T

Stock

Set Screw

Stock

Cap Screw (Torx Plus)

Stock

BX0304 BX0308 BX0315 BX0320 BX0408 BX0410 BX0414 BX0425 BX0508 BX0510 BX0512 BX0515 BX0520 BX0520T BX0615 BX0620 BX0622 BX0625 BX0820

Stock

øD

BT06035T

BT0306 BT0310 BT0404 BT0506 BT0510 BT0610 BT0612 BT0620 BT06035T

4,0 4,5 1,8 2,7

Stock

Cat. No.

3 4 5 2,5 3

Stock

Set Screw

8,5 10,5 12,0 5,7 7,7

Stock

BHF0203L BHF0203B BHF0306R BHF0308R BHF0623

9,5 11,3 12,7 2 3

Cat. No.

Stock

Cat. No.

25,5 30 34,2 9,5 13

Cap Screw

Stock

Button Head Screw

l M5 0,8 l M6 1,0 M8 1,25 M4 0,7 m M5 0,8

Stock

BHA0525 BHA0625 BHA0834 BHE0407 BHE0510

Stock

Cat. No.

Dimensions (mm) d Pitch L D B

Stock

Screw Stock

Screw Phillip Head Cap Screw

Piezas de SPARE PARTS repuesto

Tornillos, palancas, Screw, Leverasientos Pin

ød

øD

øB

WB4-8 WB5-10 WB5-12 WB6-13 WB6-16 WB6-20 WB6-30 WB8-20 WB8-24 WB8-30 WB8F-30

Dimensions (mm) d Pitch L D B 1

ød

øD

Dimensions (mm) d Pitch L D B

M4 0,7 12

RFJ

Torx Double Screw

ød

øD

Stock

D B

M4 0,7 17 10,5 6

SRFJ

Cat. No. KSS1111 KSS1221

Screw for Lever Lock

(LCS2B)

Cat. No. LCS2B LCS3 LCS3B-SD LCS3DB-SD LCS3S LCS3TB-SD LCS3TE LCS4 LCS4B-SD LCS41BS-SD LCS42BS-SD LCS4CA LCS5 LCS5B-SD LCS5DB-SD LCS6 LCS6B-SD LCS10 LCS12 LCS16 LCS20 LCS25 LCS32

Cat. No.

PH00

MIB1.6-2 MIB1.6-2.5 MIB1.6-3

Stock

Torx Flat Head Screw

Dimensions (mm)

d Pitch L

l M5 0,5 q M6 0,75

8 9

l l l l l l l l l l l q q m

l l l m

m m

l q

M4 M5 M5 M6 M6 M6 M6 M8 M8 M8 M8

0,7 0,8 0,8 1,0 1,0 1,0 1,0 1,25 1,25 1,25 1,0

7,5 10 12 13 16 20 30 20 24 30 30

3 4 5 5 6 8,5 12 8,5 8,5 11,5 11,5

D B

3,0 2 3,8 2,5 3,8 2,5 4,5 3 4,5 3 4,5 3 4,5 3 6,2 4 6,2 4 6,2 4 6,2 4

D B

1,2 6 3,5 1,5 7,5 4,5

q M6

m M6 m M6

l M7 m M7 m M7

l M8 M8 l M8 M8 m M8

1,0 1,0 1,0 1,0 0,75 0,75 1,25 1,25 1,25 1,25 1,25

16 20 20 15 15 20 22 22 30 30 14

6 8,5 8,5 5,5 8,5 8,5 8,5 8,5 11,5 11,5 5,5

D B

4,5 4,5 4,5 5 5,5 5,5 6,2 6,2 6,2 6,2 6,2

T20 T20 T20 T25 T25 T25 T27 T27 T27 T27 T27

D B a° 5,2 T15 55 3,5 6,6 T15,3 55 4,5

Dimensions (mm)

d Pitch L

M3 M6 M5 M5 M6 M6 M6 M8 M6 M8 M8 M8 M8 M8 M8 M10 M10 M5 M6 M6 M8 M10 M12

0,5 1,0 0,8 0,8 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 0,8 1,0 1,0 1,0 1,0 1,0

10 17 9,5 12 15 16,7 15,5 21 13,4 17 20,7 17,5 25 20,5 21,1 27,2 27,2 14,5 17 21 23,5 30 36

3,05 10 4,2 6 10 9,6 8,5 10 9 9,3 9,8 10 12 12,3 11,4 14,4 14,4 8,5 9,6 13,6 13,2 17,4 19,3

D B

3,6 6 5 5 6 6 6 8 6 8 8 8 8 8 8 9,8 10 5 6 6 8 10 12

2 2,5 2 2 2,5 2,5 2,5 3 2,5 3 3 3 3 3 3 4 4 2 2,5 2,5 3 4 5

Dimensions (mm) d Pitch L - D -

q M1,6 0,35 2,0

l M1,6 0,35 2,5 l M1,6 0,35 3,0

2,4 2,4 2,4

Dimensions (mm)

d Pitch L

Dimensions (mm)

d Pitch L

l 3,5 0,6 11 q 4,5 0,75 12 Stock

KGBS1111 KGBS1221

Stock

Cat. No.

Stock

Special Hollow Screw

Cat. No. WB6-16T WB6-20T WB6-20TL WB7-15T WB7F-15T WB7F-20TL WB8-22T WB8-22TL WB8-30T WB8-30TL WB8R-16T

Dimensions (mm)

d Pitch L

Dimensions (mm)

d Pitch L

Cat. No.

Stock

øB

Spare Repuestos Parts

M4 0,7 17 10,5 6

FMUJ

Cat. No.

d xî 3LWFK Pitch G

Cat. No.

Stock

l M4 0,5 15

Stock

¡%

¡'

FMJ

Double Screw

0,2 0,2 0,2

Lever Pin Cat. No. LCL3 LCL3-SD LCL3C-SD LCL3D-SD LCL3DB-SD LCL3S LCL3T-SD LCL4 LCL4-SD LCL4C-SD LCL4D-SD LCL4T-SD LCL5 LCL5-SD LCL5C-SD LCL6-SD LCL8

LCL06 LCL09 LCL10 LCL12 LCL16 LCL20 LCL32

Stock

Cat. No.

Dimensions (mm) d Pitch L D B

Stock

Double Screw Stock

Screw Axial adjustment Screw

l q

l l q

l l l l l q

3,7 3,7 3,1 3,7 3,1 3,7 2,6 4,7 4,65 4,65 4,65 4,65 6 6 7,5 7,5 8,6

2,5 3,5 3,4 3,7 m 4,6 q 6 8,5 l l l l

Dimensions (mm)

12 12 7,8 11,5 9,4 10,6 6,3 14 13,2 10 14,8 13,2 17 17,3 18,1 21 25,4

10 10 9,9 12 11,5 10 7,2 14,55 13,35 13,35 16 13,35 17,1 16,65 20,5 20,5 25,4

3,6 3,55 3,1 3,55 3,1 3,6 2,15 4,7 4,7 4,7 4,7 4,7 6 6 7,5 7,5 8,6

6,28 7,0 9,3 10,75 11,8 10,8 13,4 12,9 17,6 18,4 18,9 20,4 26,8 29,8

2 3 3 3,5 4,4 5,6 8

Piezas de SPARE PARTS repuesto

Asientos de plaquita Shim

Cat. No. Ød1

Ød2

DCS11T3

l 8,5

LSR817 LSR10 LSR12 LSR16 LSR20 LSR25

Dimensions (mm)

4,76 4,76 6,35 6,35 3,18 4,76

4,4 5,5 5,5 6,6 3,4 4,4

d2 6,0 7,5 7,5 9,5 4,5 6,0

Cat. No. LSTE31-0 LSTE31-1 LSTE31-2

2,38 5,3

6,8

d2 8,8

80°

Cat. No.

Stock

Dimensions (mm)

5,2 4,7 4,7 6,3 7,9 9,5

Dimensions (mm)

T1 T2

2,7 2,7 5,2 2,67 2,91 5,2 2,64 3,11 5,2

SCND433 SCN0903

Dimensions (mm)

q 12,65 4,76

3,4 3,18 3,4

9,5

θ° 80

θ° 5

Cat. No. LSS32SD LSS42SD LSS53SD LSS63SD

Cat. No. LSC32SD LSC42SD LSC53SD LSC63SD

LSD32SD LSD42SD

Ød1

Ød2

Cat. No.

SNS1204 SNS1506 SNS1906 SNS2507 SNS2509

Dimensions (mm)

l 9,48 3,18 5 l 12,65 3,18 6,9 q 15,85 4,76 7,9 l 19 4,76 10

Dimensions (mm)

l 9,48 3,18 5 l 12,65 3,18 6,9 l 15,85 4,76 7,9 q 19 4,76 10

Dimensions (mm)

l 8,5 3,18 5 l 12,65 3,18 6,9

Cat. No. SVW322 SFW433 SDW323 SDW423 SDW433 SCW423 SCW433 SCW635

Cat. No. SRND32Z SRND42

Cat. No. SSND423 SSN0903

Stock

A A

Dimensions (mm)

l 9,5 2,7 5,2 l 12,65 3,18 6,9

6,4

d2 7,9

Dimensions (mm)

q 11,5 3,18

l 12,57 m 15,75 l 18,92 m 25,27 l 25,27

Stock

6,0 6,0 4,5 6,0 6,0

SCS1204

Dimensions (mm)

4,76 4,76 6,35 7,93 6,35

4,4 5,5 5,5 6,6 6,6

d2 6,0 7,5 7,5 9,5 9,5

Dimensions (mm)

d2 6,5 8,0 6,5 8,0

θ° 35 50 55 55

l 12,65 3,18 6,2

8,0

11,5

9,5 12,65 l 9,5 l 12,65

3,18 4,76 3,18 3,18

4,7 6,2 4,7 6,2

m m m

4,76

Dimensions (mm)

9,5

m 12,7

Dimensions (mm)

m 12,5 3,18 q

3,4

Spare Repuestos Parts

Cat. No.

4,4 4,4 3,4 4,4 4,4

Stock

LST317SD LST42SD

Cat. No.

Stock

Cat. No.

ød1

HE060011E

Stock

Cat. No.

l 12,57 6,35 l 12,57 4,76 m 9,45 4,73 m 12,57 6,35 m 12,57 4,76

Stock

DNS1504 DNS1506 DNS1104B DNS1504B DNS1506B

Stock

T ød1

55ﾟ

Dimensions (mm)

3,9

Stock

Cat. No. A

l 9,5 l 9,5 l 9,5

6,4

l 13,7

Stock

R5,5

ød2

R2,5

2,7 3,18 3,18 4,76 4,76 6,35

θo

DGCS13R

8,4 8,4 10 13,5 17,2 22

Dimensions (mm)

Stock

Cat. No.

ød1

ød2

l l l l

Dimensions (mm)

R5,5

Stock

l 12,57 m 15,75 l 18,70 q 25,27 l 12,57 l 12,57

6,4

ød2

θ°

Cat. No.

Stock

ød1

A 60ﾟ ød2

CNS1204 CNS1606 CNS1906 CNS2509 CNS1203B CNS1204B

Stock

80ﾟ

ød

Cat. No.

l 8,525 2,38 5,4

Stock

CCS09T3

Stock

Cat. No.

Dimensions (mm)

Stock

Shim Stock

Shim

Piezas de SPARE PARTS repuesto

Pasadores, Shim, Nut Tuercas, Excéntricas

Cat. No. SWW433 LSW317

l 8,4

Dimensions (mm)

3,18 3,4 3,4

m 11,0 3,18

WFXS4R

Cat. No. WGCS13R

θ° 6 6

Cat. No.

Dimensions (mm)

l 9,5 3,18 4,7 l 12,65 4,76 6,2

WNS0604 WNS0804 WNS0603B WNS0803B WNS0804B

6,5 8

l 10,17 3,0

Stock

8 8 11,5

Dimensions (mm)

5,5

d2 7,5

Dimensions (mm)

l 10,7

3,0

Stock

STW323 STW434 STW333

Cat. No.

5,5

d2 7,5

Dimensions (mm)

l 9,52 3,18 l 12,57 4,76 q 9,27 3,18 m 12,57 3,18 m 12,57 4,76

3,5 4,4 3,4 3,4 4,4

d2 4,5 6,3 4,5 4,5 6,0

Dimensions (mm)

l 12,65 5,15 6,2 l

Seat

PWSS4R

ød

Cat. No.

Stock

Cat. No.

Dimensions (mm)

4,6

Stock

STPD322 STPD422

6,2 m 12,65 4,76 6,2 m 19 4,76 9

Stock

Cat. No.

q 12,65 3,18

Stock

SSW423 SSW433 SSW635

Stock

Cat. No.

Dimensions (mm)

Stock

Shim Stock

Shim

H 8

TCS16T3

8,8

2,38 5,3

d2 6,3

θ°

Ød1

Cat. No.

Dimensions (mm)

θ° 7

Ring Cat. No.

TNS1604 TNS1603B TNS1604B

ød1

60ﾟ

ød2

Stock

ød

Cat. No.

Dimensions (mm)

l 9,45 4,76 3,4 3,4 m 9,45 4,76 3,4 m 9,45 3,18

4,5 4,5 4,5

ER03 ER04 ER05

l l

7 9 11

Stock

60°

Dimensions (mm)

2,6 3,5 4,3

0,6 0,6 0,6

d 3 4 5

Cat. No.

d2 4,5

ød1

Cat. No. VNS1604

l 8,25 3,18 5,3

CPM32N CPM43N CPM43S

d2 6,4

Dimensions (mm)

l 9,45 4,76 3,4

d2 4,5

3 4 7

l m

Cat. No. CPV33N

Dimensions (mm)

7,5 8,5 6

Dimensions (mm) Pitch L D B

l M4

0,5

7 7 7

l M4 l M5 m M5

Stock

VCS1604

Cat. No.

Dimensions (mm)

ød

T ød2

ØD

Cat. No. Ød1

Spare Repuestos Parts

BNBW-2 BNBW-4 BNBW-7

Dimensions (mm)

l 10,5 4,76 3,4

Stock

ød2

Dimensions (mm)

ød1

TRW5505

Stock

60ﾟ

Stock

Cat. No.

Stock

Nut

6,0

3 3 3

6,0

2,5

θ° 5

Piezas de SPARE PARTS repuesto

Llaves Shim Pin, Eccentric Pin l M6

0,75 14,5 7,8

5,0

Cat. No.

2,5

CPB34 CPB35 CPB42 CPB43 CPB43S CPB44T CPB45T CPB64

ød

øD

Cat. No.

LP04 LP06 LP07

Stock

HE060011P

l 0,4 l 0,4 l 0,4

Dimensions (mm)

1,1 1,1 1,1

4,7 6,0 7,7

Cat. No. MP317 MP320 MP416 MP420 MP432 MP531 MP534

Cat. No. SPP308

l l l l l m

Stock

LSP3 LSP3SD LSP4 LSP4SD LSP5SD LSP6SD LSP8 LSP10 LSP16 LSP20 LSP25 LSP32

5 5 6,7 6,7 7,7 9,85 13,05 5 6,6 8,2 9,8 13

M4 M4 M5 M5 m M5 l l l l

Stock

Cat. No.

Stock

Cat. No.

CPU304C

Dimensions (mm)

D 1 D2

l 3,4 m 3,4 l 4,5 l 4,5 l 4,5 q 4,5 m 4,5 m 6,8

Stock

ød

øD

ød1

Cat. No.

Dimensions (mm) Pitch L D d1

Stock

Eccentric Pin Stock

Shim Pin

3,3

4,1 5,5 4,1 5,5 5,5 7 5,5 7 5,5 7 5,5 7 5,5 7 8,2 10,5

14 17 14 19 16 22 27 24

5 5 5 5 5 5 5 6,6

Dimensions (mm)

5,5

3,5

2,5 2,5 3 3 3 3 3 4

B 3

3,5 5,5 3,5 5,5 4 7 4 7 4,5 8,5 5,9 11,1 10 12 3,3 6,5 4,5 9 5,5 9 6,5 11 10 12

Dimensions (mm) Pitch L D D1 0,7 15,5 6 0,7 19,5 6 0,8 14 7,5 0,8 20 7,5 0,8 32 7,5

4 4 6 6 6

Dimensions (mm)

3,2

4,8

3,7 3,7 5 5 5

θ° 120

øD1

Cat. No.

VP32B VP40B

ød

24,5

l M3,5 M4 12,0 5,0 ≥4,5 ≥4,5 l M3,5 M4 17,0 5,0 ≥4,5 ≥4,5 l M3,5 M4 24,0 5,0 ≥4,5 ≥4,5

Dimensions (mm) D1 D2 Pitch L

l M3,5 0,6 8,0 l M3,5 0,6 11,5

1,4 1,4

5,0 5,0

Dimensions (mm)

2,6

b1 75

b2 40

Dimensions (mm)

m 10IP

Cat. No.

75 B

(10)

TRB10IP TRB15IP TRB20IP TRB25IP

Cat. No.

6,5 6,5

HPS1015 HPL2025

Stock

3,2

m 10IP

Dimensions (mm)

4 4 m 20IP 4,55 m 25IP m 15IP

m m

Dimensions (mm) L Remarks 32 99,4 For 10IP, 15IP 35,5 110,3 For 20IP, 25IP

Spare Repuestos Parts

øD2

TRXW10IP

Stock

VP20 VP25 VP32

ød

ød2

Cat. No.

øD

Dimensions (mm)

Stock

SPP3

Stock

Cat. No.

Stock

Wrench Hex Wrench (Torx Plus)

SPARE PARTS

Wrench

ANT

100

Cat. No.

4,5

HD040

111

Dimensions (mm)

l q

LT0806 LT20 LT25 LT27 LT1510

Stock

Cat. No.

m q

l m

Dimensions (mm)

T8 2,3 T20 3,9 T25 4,4 T27 4,96 T15 3,26

45,0 57,2 60,3 63,5 62

6,0 19,1 20,2 21,5 10

Cat. No.

Stock

T20 T25

LT20IP LT25IP

Dimensions (mm)

4,0 4,5

57 60

18,5 19,5

Hex Wrench (Hexagonal)

TH015 TH020 TH025

Hex Wrench (Hexagonal) b1 C

Cat. No. TH030 TH040 TH050

Stock Stock

Cat. No.

Dimensions (mm)

1,5 l 2 m 2,5 m

l l m

Dimensions (mm)

3 4 5

35 35 35

48 48 48

Torx Plus Wrench

30 39 39

Dimensions (mm)

28 37 45

TSW040

45 70 55 70 70 100 100 90 80 110

Dimensions (mm)

8IP 60 104 10IP 80 111 15IP 80 111 20IP 100 118 25IP 100 118

Dimensions (mm)

l T6 35,5 l T8 38,5 l T10 42,1 l T15 46 l T20 49

l 6IP

b1 15 19 22 22 22

b2 15 19 22 27 30

Dimensions (mm)

b1 15

b2 15

Cat. No.

Cat. No. TTR15IP

Torx Wrench

Dimensions (mm)

b1 20

b2 40

TT25 TT27

Stock

Hex Wrench (Hexagonal)

Cat. No. B

Torx Wrench Cat. No.

Cat. No.

TRX06IP

SDBSM

l l l l l l

Cat. No.

Dimensions (mm)

Torx Plus Wrench

TRDR06IP05 TRDR08IP TRDR10IP TRDR15IP TRDR20IP TRDR25IP

l l

Stock

LT15K

Cat. No.

TRX06 TRX08 TRX10 TRX15 TRX20

Torx Plus Wrench Cat. No.

2,0 2,3 3,3 3,9 5,3

Stock

Torx Plus Wrench

Torx Wrench Torx Wrench

T7 T8 m T15 l T20 l T25

TRD07 TRD08 TRD15 TRD20 TRD25

16 18 20 22 25 28 32

Dimensions (mm)

Stock

50 56 63 68 70 80 90

Cat. No.

Stock

l 2 l 2,5 l 3 l 3,5 l 4 m 5 6

Torx Wrench

Stock

LH035K LH045K

Dimensions (mm)

Stock

Cat. No.

Spare Parts

Cat. No. TTX15W TTX20

Dimensions (mm)

l T25 l T27

4,4 5,0

Stock

LH020 LH025 LH030 LH035 LH040 LH050 LH060

Dimensions (mm)

l 15IP 4,0

Stock

Cat. No.

Stock

Hex Wrench (Hexagonal)

Stock

ød1

ød2

Hex Wrench (Hexagonal)

Stock

Cat. No.

Dimensions (mm)

Stock

Wrench Stock

Wrench Socket Wrench

l T15 l T20

25,5

Dimensions (mm)

4,0 3,9

Index A-C

Index

1,8x45 AECT******PEFRA AFBSM** ANB****R ANB****R-G ANB****R-H ANB****R-L ANB****R-W ANB****R-GX ANT ANXA*****R** ANXA*****RS** ANXS*****E** ANXS*****R** ANXS*****RS** AOET******PEER-F AOET******PEER-P** AOET******PEER-S AOET**T3**PEER-F AOET**T3**PEER-P** AOET**T3**PEER-S AOMT******PEER-G AOMT******PEER-H AOMT******PEER-L AOMT**T3**PEER-G AOMT**T3**PEER-H AOMT**T3**PEER-L APET******PDER-F APET******PDFR-S APMT******PDER APMT******PDER-H ASM**** ASM****DL ASM****DL-R** AXET******PEFR-S AXMT******PDER-G AXMT******PDER-H AXMT******PDER-L AXMT******PDFR-S AXMT******PEER-E AXMT******PEER-EH AXMT******PEER-G AXMT******PEER-H AXMT******PEER-L

B***-SCLC R/L ****-** B***-SDQC R/L ****-** B***-SDUC R/L ****-** B***-STUP R/L ****-** BCS** BFTG****F BFTX**** BFTX***** BFTX****A BFTX****IP BFTX*****IP

P10

G67, G69, M44, M53, M55 G58, G59, H40 M38, M39 G64, H61, M50 G64, H61, M50 G64, H61, M50 G64, H61, M50 G64, H61, M50 G64, H61, M50 P3 G63, M49 G63, M49 H61, M50 G62, M48 G62, M48 G39, G47, H21, H29, H31 G39, G47, H21, H29, H31 G39, G47, H21, H29, H31 G39, G47, H21, H25, H27 G39, G47, H21, H25, H27 G39, G47, H21, H25, H27 G39, G47, H21, H29, H31 G39, G47, H21, H29, H31 G39, G47, H21, H29, H31 G39, G47, H21, H25, H27 G39, G47, H21, H25, H27 G39, G47, H21, H25, H27 H43 H43 H43 H43 J34 J28 J28 G48, G49, H35, H36, H45, H51 G48, H34 G48, H34 G48, H34 G48, H34 G48, G49, H35, H36, H45, H51 G48, G49, H35, H36, H45, H51 G48, G49, H35, H36, H45, H51 G48, G49, H35, H36, H45, H51 G48, G49, H36, H51

E14 E17 E16 E20 F46, F47 P2 P2 P2 P2 P2 P2

Spare parts Indexable insert Spare parts SUMIDIA blades SUMIDIA blades SUMIDIA blades SUMIDIA blades SUMIDIA blades SUMIDIA blades Spare parts Cutter Cutter Indexable endmill Cutter Cutter Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Solid endmill Solid endmill Solid endmill Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Boring bar Boring bar Boring bar Boring bar Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts

BFTX*****IP** BFTX****N BFTX*****N BFTX*****NV BFTX****SD BFTX*****SD BFTX****T8 R/L BFTY***** BH**** BH***** BH**** R/L BHA**** BHF**** BNB*** R/L BNBB**R BNBC BNBP 2R***-*** * BNBW-* BNES**** BNGC R/L BNGG R/L ****-TT BNGS R/L TT BNTT**** R/L BNZ***R BSME R/L *****D*S6 BT**** BT****E BT*****T BTD**** BTR**** BTT**** BW****F BW****F-SD BWS** BX**** BX****T BXA****IP BXH****D** BXBR*****R BXBR*****R-NB BXD*****IP

P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P2 P3 P3 M41 M40 M41 J41, M57 P6 J40, M56 M44 M44 M44 M41 M41 M38 P3 F22, F26 P3 P3 D30 P3 P3 P3 F46, F48 P3 P3 P3 P3 E24 E24 P3

C***-SCLP R/L ** C***-SSKP R/L ** C***-STUB R/L ** C***-STUP R/L ** C***-SWUB R/L ** CBC* CBC**** CBD4 R/L CBS** CCET******LFY/RFY CCET**T***LFY/RFY CCET**X***LFY/RFY CCET**X****LFY/RFY CCGT**X***LFY/RFY CCGT******LFX/RFX

E15 E18 E20 E20 E23 D25 D25 D25 D25 C61 C61 C61 C61 C63 C62

Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Boring bar Boring bar Spare parts SUMIBORON endmill Spare parts SUMIBORON endmill Spare parts Tool holder Spare parts SUMIBORON insert Boring bar Boring bar Spare parts Spare parts Spare parts Spare parts Indexable insert Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Boring bar Boring bar Spare parts

Boring bar Boring bar Boring bar Boring bar Boring bar Spare parts Spare parts Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Index C-C C62 C62 C62 C62 C62 C62 C63 C63 C63 M4 M6 M4 M6 C63 M7 M4 M6 M4 M6 M4 M4 M4 M4 M4 M4 M7 M7 M6 M6 M6 G53, H9, H10 D25 F40 D25, D26 D25, F40 F40 M8 M8 M8 C64 C64 M8 M8 C64 C64 C64 C65 C65 C65 C64 C65 C65 M33 C65 P5 M43 C26 M9 M9 M10

Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Spare parts Tool holder Spare parts Spare parts Spare parts Spare parts SUMIDIA insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Indexable insert Spare parts SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert

CNGA******LE-NC2 CNGA******LF-NU2 CNGA******LS-NC2 CNGA******LT-NC2 CNGA******NC-4 CNGA******NC-W4 CNGA******NC-WG4 CNGA******NC-WH4 CNGA******NS-2 CNGA******NU-2 CNGA******NU-W2 CNGA******NU-WG2 CNGA******NU-WH2 CNGG******NEF CNGG******NFV NC4 CNGG******NLV NC4 CNGG******NSV NC4 CNGG******NGH CNGG******NSU CNGM******NLV NU2 CNGN****** CNGX****** CNMA****** CNMA****** CNMA******NS CNMA******NU CNMA******NU-W CNMG******NEF CNMG******NEG CNMG******NEM CNMG******NEX CNMG******NFA CNMG******NFB CNMG******NFE CNMG******NFL CNMG******NGE CNMG******NGU CNMG******NGU-W CNMG******NGZ CNMG******NLU CNMG******NLU-W CNMG******NME CNMG******NMU CNMG******NMX CNMG******NSE CNMG******NSE-W CNMG******NSU CNMG******NSX CNMG******NUG CNMG******NUP CNMG******NUX CNMG******NUZ CNMM******NHF CNMM******NHG CNMM******NHP CNMM******NHU CNMM******NHW CNMM******NMH CNMM******NMP CNMQ******N

M9 M10 M9 M9 M9 M9 M9 M9 M10 M10 M10 M10 M10 C26 M9 M9 M9 C26 C26 M10 M11 M11 C26 M11 M11 M11 M11 C18 C20 C21 C20 C18 C18 C18 C18 C20 C19 C19 C23 C18 C18 C21 C21 C22 C19 C19 C19 C19 C20 C21 C22 C23 C24 C24 C24 C25 C25 C24 C24 G52

SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Index

CCGT*******LFX/RFX CCGT**T***LFX/RFX CCGT**T****LFX/RFX CCGT**X***LFYS/RFYS CCGT**X****LFYS/RFYS CCGT******M NFC CCGT******M NSC CCGT******M NSI CCGT******NAG CCGT******NFV NC2 CCGT******NFV NU2 CCGT******NLV NC2 CCGT******NLV NU2 CCGT******NSC CCGW**T*** CCGW******HS-NC2 CCGW******HS-NU2 CCGW******LE-NC2 CCGW******LF-NU2 CCGW******LS-NC2 CCGW******LT-NC2 CCGW******NC-2 CCGW******NC-W2 CCGW******NC-WG2 CCGW******NC-WH2 CCGW******NS CCGW******NU CCGW******NU-2 CCGW******NU-WG2 CCGW******NU-WH2 CCH*** CCLN R/L ****-*** CCM 6B L/R CCM 8 LONG CCM 8 UL CCM 8 UR CCMT****** CCMT******L/R-DM NU CCMT******NF CCMT******NFB CCMT******NFP CCMT******NGD NF CCMT******NLD NF CCMT******NLB CCMT******NLU CCMT******NLU-W CCMT******NMU CCMT******NSC CCMT******NSK CCMT******NSU CCMT**T***NUS CCMW****** CCMW******RH CCMW**T*** CCS**T* CGA R/L **** *** CNGA****** CNGA******ES-NC4 CNGA******HS-NC2 CNGA******HS-NU2

P11

Index

C-D CNMU******NG CNMU******NH CNMX******NF CNMX******L/R CNP*****RS CNPF****RS CNS**** CNS****B CPB** CPB**S CPB**T CPGT******NSD CPGW******NC2 CPM**N CPM**S CPMH******NUS CPMT******NFB CPMT******NLB CPMT******NLU CPMT******NLU-W CPMT******NMU CPMT******NSU CPMT******NUS CPMW******NF CPU***C CPV**N CR** CRDN N****-*** CRSN R/L ****-*** CSBN R/L ****-*** CSKN R/L ****-*** CTL******N/L/R CTR******N/L/R NB CTR******N/L/R

G52 G52 M11 C26 G52 G52 P5 P5 P7 P7 P7 C66 M5 P6 P6 C67 C66 C66 C66 C66 C67 C67 C67 M5 P7 P6 P6 D26 D26 D25 D25 F44 F44 F44

D***-DCLC R/L ****-** D***-DDUN R/L ****-** D***-DTFN R/L ****-** D***-DWLN R/L ****-** D***-SCLC R/L ****-** D***-SDQC R/L ****-** D***-SDUC R/L ****-** D***-STUP R/L ****-** D***-SVUB R/L ****-** D***-SVZB R/L ****-** DABB***C-R DABB***N-R DAL****H DC R/L-* DCGT******LFX/RFX DCGT*******LFX/RFX DCGT******LFY/RFY DCGT*******LFY/RFY DCGT******LFYS/RFYS DCGT*******LFYS/RFYS DCGT******LSD/RSD DCGT******M NFC

E8 E9 E12 E13 E14 E17 E16 E20 E21 E21 M45 M45 M60 D25 C68 C68 C69 C69 C68 C68 C69 C68

P12

Indexable insert Indexable insert SUMIDIA insert Indexable insert Cutter Cutter Spare parts Spare parts Spare parts Spare parts Spare parts Indexable insert SUMIBORON insert Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Spare parts Spare parts Spare parts Tool holder Tool holder Tool holder Tool holder Indexable insert Indexable insert Indexable insert

Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar SUMIDIA-Bohrstange SUMIDIA-Bohrstange SUMIDIA-Bohrer Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

DCGT******M NSC DCGT******M NSI DCGT******NAG DCGT******N-FV NC2 DCGT******N-FV NU2 DCGT******N-LV NC2 DCGT******N-LV NU2 DCGT******NSC DCGW****** DCGW******HS-NC2 DCGW******HS-NU2 DCGW******LE-NC2 DCGW******LF-NU2 DCGW******LS-NC2 DCGW******LT-NC2 DCGW******NC-2 DCGW******NC-WG2 DCGW******NC-WH2 DCGW******NS DCGW******NU DCGW******NU-2 DCGW******NU-WG2 DCGW******NU-WH2 DCLN R/L ****-*** DCMT****** DCMT******L/R-DM NU DCMT******NF DCMT******NFB DCMT******NFP DCMT******NGD NF DCMT******NLD NF DCMT******NLB DCMT******NLU DCMT******NMU DCMT******NSK DCMT******NSU DCMW****** DCMW******RH DCMX**T***NLUW DCS**T* DDHN R/L ****-*** DDJN R/L ****-*** DDL***V DDNN N ****-*** DFC*****E DFC*****E** DFCM*****E DFCM*****E** DFC*****RS DFCF*****RS DFCM*****RS DGC*****EW DGC*****RS DGCF*****RS DGCM*****RS DGCS**R DML***V DNGA****** DNGA******ES-NC2 DNGA******HS-NC2

C70 C70 C69 M12 M13 M12 M13 C70 C70 M12 M13 M12 M13 M12 M12 M12 M12 M12 M13 M13 M13 M13 M13 D12 M14 M14 M14 C71 C71 M14 M14 C71 C71 C71 C71 C71 C71 M33 C71 P5 D13 D13 M60 D13 H14, H15 H15 H14, H15 H15 G26, H14 G26, H14 G26, H14 H6 G8 G8 G8 P5 M61 C34 M15 M15

Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Tool holder SUMIDIA insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Indexable insert Spare parts Tool holder Tool holder SUMIDIA drill Tool holder Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Cutter Cutter Indexable endmill Cutter Cutter Cutter Spare parts SUMIDIA drill Indexable insert SUMIBORON insert SUMIBORON insert

Index D-G M15 M15 M15 M15 M15 M15 M15 M15 M17 M17 M17 C34 C34 M16 M16 C34 C34 M16 M17 C33 M18 M18 M18 M18, M33 C31 C30 C28 C29 C30 C29 C27 C27 C27 C27 C29 C28 C31 C27 C30 C30 C31 C28 C28 C28 C29 C30 C31 C31 C32 C32 C32 C33 C33 P5 P5 G16 G16 G16 D14 D14

SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Cutter Cutter Spare parts Tool holder Tool holder

DSLX* DSP* DTFN R/L ****-*** DTGN R/L ****-*** DTJN R/L ****-*** DTR**C R/L ****-*** DTR**Q R/L ****-*** DVJN R/L ****-*** DVQN R/L ****-*** DVVN N ****-*** DWLN R/L ****-***

D27 D25 D15 D15 D15 D11 D11 D16 D16 D16 D17

ECXA***X**LE NU* ECXA***X**LF NU* E**D*SEXCR/L**-**P EHBX**** EHHM****ZX ELSM**** ER**

M39 M39 M39 P3 J29 J39 P6

FBUP*-A*-* FMJ FMU****R-S FMUE FMUJ FMUU

P3 P4 G69, M55 G69, M55 P4 G69, M55

GCG N**** GA

F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F21, F25, F37 Indexable insert F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F29, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F37 F17, F19, F21, F23, F25, F27, Indexable insert F31, F33, F34, F37, F39 F17, F19, F21, F23, F25, F27, Indexable insert F37 F17, F19, F21, F23, F25, F27, Indexable insert F37 F38 Cassette F36 Cassette F16 Tool holder

GCM N**** GF GCM N***** GF GCM N**** GG GCM N**** GL GCM N**** MG GCM N**** ML GCM N**** RG GCM N**** RN GCM R/L**** CF** GCM R/L**** CG** GNDCF R/L***-*** GNDCM R/L *** GNDM R/L ****JX***

Spare parts Spare parts Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder

SUMIBORON insert SUMIBORON insert Boring bar Spare parts Solid endmill Solid endmill Spare parts

Spare parts Spare parts Cutter Spare parts Spare parts Spare parts

Index

DNGA******HS-NC4 DNGA******LE-NC2 DNGA******LS-NC2 DNGA******LT-NC2 DNGA******NC-2 DNGA******NC-4 DNGA******NC-WG4 DNGA******NC-WH4 DNGA******NU-2 DNGA******NU-WG2 DNGA******NU-WH2 DNGG******LUM/RUM DNGG******NEF DNGG******NFV NC4 DNGG******NLV NC4 DNGG******NGH DNGG******NSU DNGG******N-SV NC4 DNGM******N-LV NU2 DNMA****** DNMA****** DNMA******NS DNMA******NU DNMA******RH DNMG******LHM/RHM DNMG******LUM/RUM DNMG******NEF DNMG******NEG DNMG******NEM DNMG******NEX DNMG******NFA DNMG******NFB DNMG******NFE DNMG******NFL DNMG******NGE DNMG******NGU DNMG******NGZ DNMG******NLU DNMG******NME DNMG******NMU DNMG******NMX DNMG******NSE DNMG******NSU DNMG******NSX DNMG******NUG DNMG******NUP DNMG******NUX DNMG******NUZ DNMM******NHG DNMM******NHP DNMM******NMP DNMX******L/R DNMX******NSE-W DNS**** DNS****B DNX***** RS DNXF***** RS DNXK**R DSBN R/L ****-*** DSDN N ****-***

P13

Index G-L

Index

GNDM R/L ****JX**** GNDM R/L ****JX***** GNDM R/L ****K*** GNDM R/L ****K**** GNDM R/L ****K***** GNDM R/L ****M*** GNDM R/L ****M**** GNDM R/L ****M***** GNDM R/L ****P*** GNDM R/L****X***JE GNDMS R/L****K*** GNDMS R/L****M*** GNDL R/L ****JX*** GNDL R/L ****JX**** GNDL R/L ****JX***** GNDL R/L ****K*** GNDL R/L ****K**** GNDL R/L ****K***** GNDL R/L ****M*** GNDL R/L ****M**** GNDL R/L ****M***** GNDL R/L ****P*** GNDLS R/L ****K*** GNDLS R/L ****M*** GNDF R/L ****K***-*** GNDF R/L ****M***-*** GNDFS R/L ****M***-*** GNDFS R/L ****P***-*** GNDI R/L ****T*** GNDIS R/L ****T**** GNDN R/L ****K***-*** GNDN R/L ****M***-*** GNDS R/L ****K*** GNDS R/L ****M*** GSP* GSP** GSH****SF GSRE****SF GSX*****C-***D GSX*****C-*D GSX*****S-*D GSXB***** GSXSLT*****C-***D GSXVL****-***D GSXVL****S-R**-***D GSXVL****-R**-***D GSXVL****S-***D GWB R/L ****-*** GWC R/L ****-** GWCCM R/L ** GWCI R/L *** GWCS R/L ****-** GXM N**** S ML GXM N**** S GF GXM N****** S GF

P14

F16 F16 F20 F20 F20 F20 F20 F20 F20 F22, F26 F20 F20 F16 F16 F16 F24 F24 F24 F24 F24 F24 F24 F24 F24 F32 F32 F34 F34 F28 F30 F31 F31 F18 F18 M44 D27, M42 J26 J25 J7, J12, J15 J9, J10, J11, J13, J17, J18, J19 J8, J16 J32 J14 J20 J21 J21 J20 M42 F40 F41 F41 F40 F30 F30 F30

Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Spare parts Spare parts Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Tool holder Tool holder Cassette Tool holder Tool holder Indexable insert Indexable insert Indexable insert

HBB*** HBB**** HBSM**** HD*** HE******E HE******P HE******W HFJ HFVT HPS****N*

M40, M45 M45 M38, M39 P8 P5 P7 E13 G62, G63, H61, M48 G62, G63, H61, M48 P7

J-G1/8-G1/8-**E F22, F26 J-G1/8-G1/8F-**E F22, F26 J-HOSE-G1/8-G1/8***-E F22, F26

KDS***DAK KDS***FA KDS***LAK KDS***MAK KGBS**** KSS****

K48, K49 K50 K46, K47 K44, K45 P4 P4

LCL*

P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P8 P8 J29 G33, G34, G35, H18, H19 G33, G35, H18, H19 G33, G34, G35, H18, H19 G51 G51 G37 G37 G37 P7

LCL** LCL*C-SD LCL*D-SD LCL*DB-SD LCL*S LCL*-SD LCL*T-SD LCS* LCS** LCS**BS-SD LCS*B-SD LCS*CA LCS*DB-SD LCS*TB-SD LCS*TE LH*** LH***K LHHM****ZX LNEX******PNER-G LNEX******PNER-H LNEX******PNER-L LNMX******PNSN-G LNMX******PNSN-H LNMX******PNSR-L LNMX******PNSR-G LNMX******PNSR-R LP**

Tool holder Tool holder Boring bar Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts

Parts Parts Parts

Multi-drill Multi-drill Multi-drill Multi-drill Spare parts Spare parts

Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Solid endmill Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts

Index L-P LSC**SD LSD**SD LSM**** LSP*D LSP* LSP** LSP*SD LSR** LSR*** LSS**SD LST**SD LST***SD LSTE**-* LSW*** LT** LT**-** LT**IP LT**K LTER****

P5 P5 J38 D34 P7 P7 P7 P5 P5 P5 P5 P5 P5 P6 P8 P8 P8 P8 F54

MA**M**L***C MA**M**L***S MDF****S2D MDF****L2D MDF****H3D MDF****H5D MDS***MKHAK MDS*****SDC* MDS***SKHAK MDSS**** MDUS****-**C MDW****GS* MDW****NHGS MDW****PHT MDW***XHG-S**HAK MDW***XHT-A**HAK MIB*-* MLDH****L** MLDH****P MMW** MP*** MSX*****EM MSX*****ES MSX*****EW MSX*****M**Z* MSX*****RS MTJN R/L ****-** MTJN R/L V-** MTXN R/L ****-** MWLN R/L ****-*** MWW**

H5 H5 K26 K27 K29, K30 K29, K30 K23 K41 K22 K40 K40 K20, K21 K36, K37 K34, K35 K34 K35 P4 K39 K39 D23 P7 H9 H9 H9 H10 G53 D23 D23 D23 D24 D24

Spare parts Spare parts Solid endmill Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Tool holder

Tool holder Tool holder Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Multi-drill Spare parts Multi-drill Multi-drill Spare parts Spare parts Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Tool holder Tool holder Tool holder Tool holder Spare parts

J43, M59 J43, M59 J42, M58

ONEU****ANER L ONEU****ANER G ONMU****ANER L ONMU****ANER G

G9, H6 G9, H6 G9, H6 G9, H6

P* PCBN R/L ****-*** PCLC R/L ****-*** PCLN R/L ****-*** PCT***D*S** PDJC R/L ****-*** PDJN R/L ****-*** PDL***D*S** PRDC N****-*** PRGC R/L ****-*** PSBN R/L ****-*** PSC**DCLN R/L*****-12 PSC**DDJN R/L*****-15 PSC**DDHN R/L*****-15 PSC**DSBN R/L*****-12 PSC**DTJN R/L*****-16 PSC**DWLN R/L*****-0* PSC**GM** R/L***** PSC**SCLC R/L*****-09 PSC**SDJC R/L*****-11 PSC**SDHC R/L*****-11 PSC**SSBC R/L*****-12 PSC**STJC R/L*****-16 PSC**SVJB R/L*****-16 PSC**SVVB R/L*****-16 PSC**SVHB R/L*****-16 PSC**SVJC R/L*****-16 PSC**SVVC R/L*****-16 PSC**SVHC R/L*****-16 PSDN N ****-*** PSKN R/L ****-*** PSSN R/L ****-*** PTFN R/L ****-*** PTGN R/L ****-*** PTTN R/L ****-*** PWC**** R/L-S PWCF**** R/L-S PWLN R/L ****-*** PWS**** RS PWSF**** RS PWSS*R

G69, M55 D18 D31 D18 K71 D32 D19 K71 D34 D34 D20 D41 D41 D41 D41 D42 D42 F36, F38, M43 D43 D43 D43 D43 D44 D44 D44 D44 D45 D45 D45 D20 D21 D21 D22 D22 D22 G50 G50 D24 G37 G37 P6

SUMIDIA endmill SUMIDIA endmill SUMIDIA endmill

Indexable insert Indexable insert Indexable insert Indexable insert

Spare parts Tool holder Tool holder Tool holder Multi-drill Tool holder Tool holder Multi-drill Tool holder Tool holder Tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon modular tool holder

Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Polygon tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Cutter Cutter Tool holder Cutter Cutter Spare parts

Index

NPDB****-*** NPDBS****-*** NPDRS****R***-***

P15

Index

Q-S Q

QPET******PPFR-S QPMT******PPEN QPMT******PPEN-CP QPMT******PPEN-H

G18, H52, H53 G18, H52, H53 G18 G18, H52, H53

RCMT****M0 NRH RCMT****M0 NRX RCMX****M0 NRP RDET**T*M0EN-G RDET**T*M0EN-H RDET****M0EN-G RDET****M0EN-H RF-SET RF****RS RFB RFBW RFC RFD RFF RFJ RFR RFS RNGN****** RNGN******B RSX*****ES RSXF*****ES RSX*****M RSXF*****M RSX*****RS RSXF*****RS

C72 C72 C72 G23, H54, H55 G23, H54, H55 G23, H54, H55 G23, H54, H55 G66, M52, M55 G66, M52 G66, M52 G66, M52 G66, M52 G66, M52 G66, M52 P4 G66, M52 G66, M52 G66, M52 G66, M52 G20, H54 G20, H54 G20, H54 G20, H54 G20, G22 G20, G22

S***-DTR**C-R/L-** S***-MWLN R/L ** S***-PCLN R/L ** S***-PDUN R/L ** S***-PSKN R/L ** S***-PTFN R/L ** S***-SCLC R/L ** S***-SCLP R/L ** S***-SDQC R/L ** S***-SDUC R/L ** S***-SSKP R/L ** S***-STFC R/L ** S***-STUB R/L **-** S***-STUP R/L ** S***-STUP R/L **-** S***-SVQB R/L ** S***-SVUB R/L ** S***-SVZB R/L ** S***-SWUB R/L ** S-SP*-** S-UF*S R/L SBN**-**

E11 E13 E8 E9 E10 E12 E14 E15 E17 E16 E18 E19 E20 E20 E20 E22 E22 E23 D11, E11 G33, G35, H18, H19 G14 F46, F48

P16

Indexable insert Indexable insert Indexable insert Indexable insert

Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Cutter SUMIDIA insert SUMIDIA insert Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts SUMIBORON insert SUMIBORON insert Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Cutter

Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Boring bar Spare parts Spare parts Tool holder

SBU**-** SCAC R/L ****-*** SCGT**T***LFX/RFX SCGT******M NSC SCGW******NU SCLC R/L ****-*** SCMT******NFB SCMT******NFP SCMT******NLB SCMT******NLU SCMT******NMU SCMT******NSK SCMT******NSU SCMW****** SCN**** SCND*** SCP-* SCP*A SCS**** SCT R/L **** SCW*** SDAC R/L ****-*** SDBSM SDET****ZDFR SDHC R/L ****-*** SDJC R/L ****-*** SDM****U*HAK SDNC N ****-*** SDP****U*HAK SDW*** SECW****AGTN-N-NF SEET****AGFN-L SEET****AGFR-L SEET****AGSN-G SEET****AGSN-N SEET****AGSR-L SEET****AGSR-G SEMT****AGSN-G SEMT****AGSN-H SEMT****AGSN-L SEMT****AGSR-L SEMT****AGSR-G SEMT****AGSR-H SEMT****AGSR-FG SFKN****AZFN SFKN****AZTN SFKR****AZTN SFW*** SL-* SMD SMDH***S/M/L/D* SMDT****MFS SMDT****MTL SMDT****D MEL SMDT****D MTL SNB****DL SNEU****ANER-FG SNEU****ANER-FL SNEU****ANER-G

F46, F48 Tool holder Tool holder D31 Indexable insert C73 Indexable insert C73 SUMIBORON insert M19 Tool holder D31 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Indexable insert C74 Spare parts P5 Spare parts P5 D12, D13, D14, D15, D16, D17,Spare parts D41, D42, E8, E9, E12, E13 Spare parts F41 Spare parts P5 Tool holder F44 Spare parts P5 Tool holder D33 Spare parts M39 Indexable insert G66, M52 Tool holder D32 Tool holder D32 Multi-drill K15, K16, K17 Tool holder D33 Multi-drill K8, K9, K10 Spare parts P5 Indexable insert G13 Indexable insert G13 Indexable insert G11, H7 Indexable insert G13 Indexable insert G13 Indexable insert G11, H7 Indexable insert G11, H7 Indexable insert G13 Indexable insert G13 Indexable insert G13 Indexable insert G11, H7 Indexable insert G11, H7 Indexable insert G11, H7 Indexable insert G11, H7 Indexable insert G15 Indexable insert G15 Indexable insert G15 Spare parts P5 Spare parts F46, F48, F49 Multi-drill K55, K62 Multi-drill K52, K56, K59 Indexable insert K57 Indexable insert K59 Indexable insert K54 Indexable insert K53 Solid endmill J33 Indexable insert G9, H6 Indexable insert G9, H6 Indexable insert G9, H6

Index S-S G9, H6 G66, M52 G66, M52 G67, M53 G67, M53 G67, M53 G69, M55 G69, M55 C42 M19 M19 M19 C42 C42 C43 M19 M19 C42 M20 M20 M20, M33 C37 C39 C36 C37 C38 C37 C35 C35 C35 C36 C36 C39 C35 C38 C38 C39 C35 C36 C35 C36 C37 C37 C38 C39 C43 C41 C40 C40 C40 C41 C41 C40 C40 G17 G17 G17 G9, H6 G9, H6 G9, H6

Indexable insert SUMIDIA insert SUMIDIA insert SUMIDIA insert SUMIDIA insert SUMIDIA insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

SNMU****ANER H SNMU****ANER L SNS**** SOET******PDFR-S SOET******PZER-G SOET******PZFR-S SOMT******PDER-L SOMT******PDER-G SOMT******PDER-H SOMT******PZER-L SOMT******PZER-G SOMT******PZER-H SPGN****** SPGT******LSD/RSD SPGW****** SPGW******T SPMA****** SPMA******T SPMN****** SPMR******NFK SPMR******NSF SPMR******NUJ SPMT****** SPMT******NFB SPMT******NFK SPMT******NLB SPMT******NLU SPMT******NSF SPMT******NUS SPP* SPP*** SRDC N ****-*** SRF**R-ST SRF**RS SRFJ SRND** SRNS***SD SRSC R/L ****-*** SSBC R/L ****-*** SSEH****-R** SSEH****W-R** SSEH****WS-R** SSEHVL****-R** SSEHVL****W-R** SSEHVL****WS-R** SSM**** SSN**** SSND*** SSUP****ZX SSUP****ZX-R** SSW***

G9, H6 G9, H6 P5 G28, G31, G57, H13, H17, H57, H58 G28, G30, G56, H13, H16, H57, H58 G28, G30, G56, H13, H16, H57, H58 G28, G31, G57, H13, H17, H57, H58 G28, G31, G57, H13, H17, H57, H58 G28, G31, G57, H13, H17, H57, H58 G28, G30, G56, H13, H16, H57, H58 G28, G30, G56, H13, H16, H57, H58 G28, G30, G56, H13, H16, H57, H58 C77 C76 C76 C76 H47 H47 C35 C35 C36 C36 C39 C35 C38 C38 C39 C35 C75 P7 P7 D35 G67, M53 G67, M53 P4 P5 D35 D35 D36 J35 J24 J24 J35 J23 J23 J36, J37 P5 P5 J31 J31 P6

Indexable insert Indexable insert Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Tool holder Cutter Cutter Spare parts Spare parts Spare parts Tool holder Tool holder Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Solid endmill Spare parts Spare parts Solid endmill Solid endmill Spare parts

Index

SNEU****ANER-L SNEW****ADFR-NF SNEW****ADFR-W-NF SNEW****ADTR-NF SNEW****ADTR-R-NF SNEW****ADTR-U-NF SNEW****ADT L/R SNEW****ADT L/R-S SNGA****** SNGA******HS-NC2 SNGA******HS-NC4 SNGA******NC-4 SNGG******LST/RST SNGG******LUM/RUM SNGN****** SNGN****** SNGX****** SNMA****** SNMA******NS SNMA******NU SNMA******RH SNMG******LUM/RUM SNMG******LHM/RHM SNMG******NEF SNMG******NEG SNMG******NEM SNMG******NEX SNMG******NFB SNMG******NFE SNMG******NFL SNMG******NGE SNMG******NGU SNMG******NGZ SNMG******NLU SNMG******NME SNMG******NMU SNMG******NMX SNMG******NSE SNMG******NSJ SNMG******NSU SNMG******NSX SNMG******NUG SNMG******NUP SNMG******NUX SNMG******NUZ SNMN****** SNMM******NHF SNMM******NHG SNMM******NHGS SNMM******NHP SNMM******NHU SNMM******NHW SNMM******NMH SNMM******NMP SNMT****ZNEN-G SNMT****ZNEN-H SNMT****ZNEN-SH SNMU****ANER FG SNMU****ANER FL SNMU****ANER G

P17

Index

S-T STAC R/L ****-*** STER**** STFH**-* STFS R/L ****-* STGC R/L ****-*** STIR*** STPD*** STW*** SUF*S R/L SVJB R/L ****-*** SVLC R/L ****-*** SVP** SVPB R/L ****-*** SVPC R/L ****-*** SVVB N ****-*** SVW*** SWW

D37 F54 F46 F46 D37 F55 P6 P6 G14 D38 D39 D38, E21, E22 D38 D39 D38 P5 P6

TBGN****** TBGN******B TBGN******NF TBGR******LW TBGT******LFW/RFW TBGT******LFX/RFX TBGT******LFY/RFY TBGT******LW/RW TBGW****** TBGW******NF TCGT******LFX/RFX TCGT******LFY/RFY TCGT******M NSC TCGT******M NSI TCGT******NAG TCGW******NC TCGW******NC-3 TCGW******NU TCMT******NF TCMT******NFB TCMT******NFP TCMT******NLB TCMT******NLU TCMT******NSK TCMT******NSU TCMW****** TCS**T* TEGN****** TGA R/L ****BF TGA R/L ****(E) TGA R/L ****R TGA R/L *T** TF** TH*** TME****R TME***R TMI****R TMI***R TNGA******

C86 M20 M20 C86 C78 C78 C78 C78 C78 M20 C79 C79 C79 C79 C79 M21 M21 M21 M21 C80 C80 C80 C80 C80 C80 C80 P6 C87 F41 F42 F43 F43 M42 P8 F53, F54 F53, F54 F53, F55 F53, F55 C52

P18

Tool holder Tool holder Tool holder Tool holder Tool holder Tool holder Spare parts Spare parts Spare parts Tool holder Tool holder Spare parts Tool holder Tool holder Tool holder Spare parts Spare parts

Indexable insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

TNGA******HS-NC3 TNGA******HS-NC6 TNGA******LE-NC3 TNGA******LS-NC3 TNGA******LT-NC3 TNGA******LF-NU3 TNGA******NC6 TNGA******NU3 TNGG******LFT/RFT TNGG******LFY/RFY TNGG******LFX/RFX TNGG******LST/RST TNGG******LUM/RUM TNGG******N-FV NC6 TNGG******N-LV NC6 TNGG******NGH TNGG******NSU TNGG******N-SV NC6 TNGM******N-LV NU3 TNMA****** TNMA****** TNMA******NU TNMG******LHM/RHM TNMG******LUM/RUM TNMG******NEF TNMG******NEG TNMG******NEM TNMG******NEX TNMG******NFA TNMG******NFB TNMG******NFE TNMG******NFL TNMG******NGE TNMG******NGU TNMG******NGZ TNMG******NLU TNMG******NME TNMG******NMU TNMG******NMX TNMG******NSE TNMG******NSU TNMG******NSX TNMG******NUG TNMG******NUP TNMG******NUX TNMG******NUZ TNMM******NHG TNMM******NHP TNMM******NMP TNMM****** TNS**** TNS****B TPGN****** TPGN******NF TPGN******NU TPGR******LW/RW TPGT******LFW/RFW TPGT******LFX/RFX TPGT******LFY/RFY TPGT******LSD/RSD

M22 M22 M22 M22 M22 M23 M22 M23 C51 C51 C51 C51 C52 M22 M22 C52 C51 M22 M23 C50 M24 M24 C48 C46 C44 C46 C47 C46 C44 C44 C44 C44 C45 C45 C48 C44 C47 C47 C47 C45 C44 C45 C46 C46 C47 C48 C49 C49 C49 C49 P6 P6 C86 M24 M24 C86 C81 C81 C82 C83

SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Indexable insert SUMIDIA insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Index T-V TPGX******L/R-SDW TPGT******LW/RW TPGT******M NFC TPGT******N-FV NC3 TPGT******N-FV NU3 TPGW****** TPGW****** TPGW******LE-NC3 TPGW******LS-NC3 TPGW******LT-NC3 TPGW******NC TPGW******NC3 TPGW******NF TPGW******NU TPMH******NSF TPMN****** TPMR******NFK TPMR******NSF TPMR******NUJ TPMT******L-DM NU TPMT******NFB TPMT******NFK TPMT******N-GD NF TPMT******N-LD NF TPMT******NLB TPMT******NLU TPMT******NMU TPMT******NSF TPMT******NSU TPMW******RH TRB**IP TRCP* TRD** TRDR**IP TRM******-FL TRM******-GU TRM******-LU TRM******-SU TRW**** TRX** TRX**IP TRX**IP** TRXW**IP TSX*****E TSXF*****E TSXM*****E TSX*****RS TSXF*****RS TSXM*****RS TSW*** TT** TTR**IP TTX** TTX**W TWE****R

C83 C83 C81 M25 M26 C82 M26 M25 M25 M25 M25 M25 M26 M26 C85 C87 C87 C87 C87 M27 C84 C84 M27 M27 C84 C84 C85 C85 C85 M27, M33 P7 D11, E11 P8 P8 C50, D11, E11 C50, D11, E11 C50, D11, E11 C50, D11, E11 P6 P8 P8 D35 P7 G32, H18, H19 G32, H18, H19 G32, H18, H19 G32, G34, G35, H18 G32, G34, H18 G32, G35, H18 P8 P8 P8 P8 G50, G52 F26

Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIDIA insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Indexable insert Indexable insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Spare parts Spare parts Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Spare parts Spare parts Spare parts Indexable endmill Indexable endmill Indexable endmill Cutter Cutter Cutter Spare parts Spare parts Spare parts Spare parts Spare parts Insert

G14 G14 G14 G14 G15 G14 G15

VBGT******LFX/RFX VBGT******LFY/RFY VBGT******LFYS/RFYS VBGT******M NSI VBGW******HS-NC2 VBGW******LE-NC2 VBGW******LS-NC2 VBGW******LT-NC2 VBGW******NC VBGW******NC2 VBGW******NU VBGW******NU2 VBMT******NFB VBMT******NFP VBMT******NLB VBMT******NLU VBMT******NMU VBMT******NSK VBMT******NSU VBMW****** VCGT******LFX/RFX VCGT******LFY/RFY VCGT******M NFC VCGT******M NSI VCGT******NAG VCGW******NC2 VCMT******NF VCMT******NFB VCMT******NLD NF VCMT******NGD NF VCMT******NLB VCMT******NLU VCMT******NSK VCMT******NSU VCMW******RH VCS**** VNGA******ES-NC4 VNGA******LT-NC2 VNGA******NC2 VNGA******NC4 VNGA******NU2 VNGG******NEF VNGG******NFV NC2 VNGG******NLV NC2 VNGG******NSU VNGM******NLV NU2 VNMA****** VNMA******

C89 C89 C89 C89 M28 M28 M28 M28 M28 M28 M28 M28 C88 C88 C88 C88 C88 C88 C88 C88 C90 C90 C90 C90 C90 M29 M29 C91 M29 M29 C91 C91 C91 C91 M29, M33 P6 M30 M30 M30 M30 M30 C55 M30 M30 C55 M31 C53 M31

Spare parts Spare parts Spare parts Cutter Cutter Spare parts Indexable insert

Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIBORON insert SUMIDIA insert Indexable insert SUMIDIA insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Spare parts SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert SUMIBORON insert Indexable insert SUMIBORON insert Indexable insert SUMIBORON insert

Index

UF*K R/L UF*S R/L UFKW R/L UFO**** R/L-S UFOF**** R/L-S UFTW R/L UW*****R

P19

Index

V-W VNMA******NU VNMA******NS VNMA******RH VNMG******NEF VNMG******NEG VNMG******NEX VNMG******NFA VNMG******NFB VNMG******NFE VNMG******NFL VNMG******NGE VNMG******NGU VNMG******NGZ VNMG******NLU VNMG******NSE VNMG******NSU VNMG******NSX VNMG******NUG VNMG******NUP VNMG******NUX VNMG******NUZ VNMX******NF VNS**** VP** VP**B

M31 M31 M31, M33 C53 C54 C54 C53 C53 C53 C53 C54 C54 C55 C53 C54 C54 C54 C54 C55 C55 C55 M31 P6 P7 P7

WAS******. WAX****E** WAX****EL** WAX****RS WB*-** WB*-**T WB*F-**T WB*-**TL WB*F-**TL WB*R-**T WBGT******LFW/RFW WBGT******LFX/RFX WBGT******LFY/RFY WBGT******LW/RW WBMF****L WBMF****M WBMF****MM**N WBMF****S WBMR****LL WBMR****LLW WBMR****M WBMR****MW WBMR****S WCFH**-* WCFN/R/L* WCFN/R/L*A WCFN/R/L*B WCFN/R/L*T WCFN/R/L*GF WCFN/R/L*GG WCFS R/L **-*

K66 H40, H41 H40, H41 G58, G59 P4 P4 P4 P4 P4 P4 C92 C92 C92 C92 H51 H51 H51 H51 H49 H49 H49 H49 H49 F48, F49 F47, F50 F47, F50 F47, F50 F47, F50 F47, F50 F47, F50 F49

P20

SUMIBORON insert SUMIBORON insert SUMIDIA insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert SUMIDIA insert Spare parts Spare parts Spare parts

Eccentric sleeve Indexable endmill Indexable endmill Cutter Spare parts Spare parts Spare parts Spare parts Spare parts Spare parts Indexable insert Indexable insert Indexable insert Indexable insert Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Tool holder Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Tool holder

WDMT****ZDTR WDMT****ZDTR-H WDX***D2S** WDX***D3S** WDX***D4S** WDX***D5S** WDXT******-G WDXT******-H WDXT******-L WEX****E WEX****E** WEX****EL WEX****EL** WEX****EL**Z* WEX****EW WEX****F WEX****M**Z* WEZ*****E** WEZ*****E**** WEZ*****EL** WEZ*****R** WEZ*****RS** WFX*****E WFX*****R WFX*****E ** WFXF*****E WFXM*****E WFX*****M WFX*****M**Z* WFX*****RS WFXC*****E WFXC*****M WFXF*****R WFXF*****RS WFXH*****M WFXH*****M**Z* WFXH*****RS WFXH*****RSZ6 WFXM*****R WFXM*****RS WFXS*R WGC****RS WGCF****RS WGCM****RS WGCS**R WGX*****EW WGX*****RS WGXF*****RS WGXM*****RS WMM****E WMM****EL WMM****ELW WMM****EW WMMH****ELW WMMH****EW WNGA******LT-NC3 WNGA******NC6 WNGA******NC-WG6 WNGA******NC-WH6 WNGG******NSU

G53, H9, H10 G53, H9, H10 K61 K62 K63 K64 K61, K62, K63, K64, K71 K61, K62, K63, K64, K71 K61, K62, K63, K64, K71 H34, H35, H36 H36 H34, H35, H36 H34, H35 H35 H35, H36 G48 H35, H36 H24, H28 H24, H26, H28 H26, H28, H30 G44, G46 G44, G46 G28, H16, H17 G28 H16 G28, H17 G28, H16 G28 H16, H58 G28, G30, G31 G28, H56, H57 G28, H58 G28 G28, G30, G31 G28, H12 H13 G28, G56, G57 G56 G28 G28, G30 P6 G12 G12 G12 P6 H7 G10 G10 G10 H43 H43 H43 H43 H31 H31 M32 M32 M32 M32 C60

Indexable insert Indexable insert Multi-drill Multi-drill Multi-drill Multi-drill Indexable insert Indexable insert Indexable insert Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Cutter Indexable endmill Cutter Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Indexable endmill Indexable endmill Cutter Cutter Indexable endmill Indexable endmill Cutter Cutter Cutter Cutter Spare parts Cutter Cutter Cutter Spare parts Indexable endmill Cutter Cutter Cutter Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill Indexable endmill SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert

Index W-Z C60 C57 C58 C58 C58 C56 C56 C56 C56 C58 C57 C57 C59 C56 C56 C59 C59 C59 C57 C57 C57 C57 C58 C58 C59 C59 C60 C60 P6 P6 C93 H52 H52 H52 H53 G19 G19 G19 H45, H46 G49 H45, H46

XCLN R/L ****-*** XEEW****AGER-W XEEW****AGER-WR XEEW****AGFR-W-NF XNEU****ANEN-W XNMU****PNER-G XNMU****PNER-H XNMU****PNER-L XOEW******PDTR-W XOEW******PZTR-W XP**-E XSBN R/L ****-***

D27 G13 G11, H7 G13 G9, H6 G25, G27, H14, H15 G25, G27, H14, H15 G25, G27, H14, H15 G31, H17 G30, H14 F22, F26 D27

Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Spare parts Indexable insert Indexable endmill Indexable endmill Indexable endmill Indexable endmill Cutter Cutter Cutter Indexable endmill Cutter Indexable endmill

Tool holder Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert Spare parts Tool holder

ZNEX******LE-NC ZNEX******LT-NC ZNEX******NC ZNEX******NU ZNMT******* ZNMT*******-C ZNMT*******-N ZNMT*******-S ZPGU*******

M32 M32 M32 M32 H49 H49 H49 H49 H41

SUMIBORON insert SUMIBORON insert SUMIBORON insert SUMIBORON insert Indexable insert Indexable insert Indexable insert Indexable insert Indexable insert

Index

WNMA****** WNMG******NEF WNMG******NEG WNMG******NEM WNMG******NEX WNMG******NFA WNMG******NFB WNMG******NFE WNMG******NFL WNMG******NGE WNMG******NGU WNMG******NGU-W WNMG******NGZ WNMG******NLU WNMG******NLU-W WNMG******NME WNMG******NMU WNMG******NMX WNMG******NSE WNMG******NSE-W WNMG******NSU WNMG******NSX WNMG******NUG WNMG******NUP WNMG******NUX WNMG******NUZ WNMM******NHG WNMM******NMP WNS**** WNS****B WPMT******NLB WRCX*****EL WRCX*****EM WRCX*****ES WRCX*****M**Z* WRCX*****RS WRCXF*****RS WRCXX*****RS WRX****RH **E** WRX****RH **F** WRX****RH **W**

P21

(Germany) SUMITOMO ELECTRIC Hartmetall GmbH Konrad-Zuse-Str. 9, 47877 Willich / Germany

(UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckinghamshire HP27 9PW, UK

Tel. +49 (0)2154-49920, FAX +49 (0)2154-4992161 Info@SumitomoTool.com www.SumitomoTool.com

Tel. +44 (0)1844 - 342081, FAX +44 (0)1844 - 342415 InfoUK@sumitomoTool.com www.SumitomoTool.com

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( 01/20_SHG_Engl.)