Venus wire brochure final single pg by Chirag S.

BARS

WIRES

WELDING WIRES

Stainless Steel

WIRES

Company Profile The Journey of Venus Group Branched out from its domestic trading division, in 1990, Venus started production of stainless steel bars & wires primarily focusing export market. Venusâ&#x20AC;&#x2122; production facility & sales office are located in Khopoli, about 80 kms from Mumbai, the commercial capital of India. Venus currently exports to more than 50 countries and have made a successful footprint globally with its impeccable quality and service. Our success is driven by our people and their commitment to get results the right way - by operating responsibly, executing with excellence, applying innovative technologies and capturing new opportunities for profitable growth. Venus supplies materials for a large number of applications used in aerospace, agricultural, automotive, consumer, energy, food, industrial, medical, marine, oil & gas, paper, ship building etc. In addition to an effective Quality Management System (QMS) compliant to ISO and TS standards, Venus holds a number of customer and product approvals as a testimonial for its high quality products. We ensure that the returns are effectively invested back for improving production facility and welfare of the people working with us. We strive for continual improvement in the quality of products, competitiveness and service level to customers.

World Class WIRES Manufacturing Facility

Approvals Product Approvals & System Certifications ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007 CE, DB, CWB NPC, RDSO NABL

Corporate Social Responsibility Employees are our greatest asset. We make them feel that they are an integral part of company’s mission • Healthy & Safe Working Environment •Training • Positive Work Atmosphere • Opportunity to Learn & Grow Environmental protection is one of the key factors in Venus' company policy. We exhibit it by our participation in various programs to reduce pollution and industrial waste.

ENVIRONMENT

• Participation in Green Energy Programs • Effective Waste Management • Energy Management Programs

SUSTAINABLE DEVELOPMENT

SOCIETY

Venus has always demonstrated its endless commitment towards the society in which it operates. Whether it is in the matter of business transparency or creating sustainable employments, Venus has always put its best efforts. EMPLOYMENT

• Improving Regulatory Compliance • Engagement in Fair & Responsible Trade.

Thick Wire (Coarse Wire) Alloys (AISI/W.Nr.)* AISI W. Nr. AISI W. Nr. AISI W. Nr.

201

202

302

302HQ

303

304

304L

305

309

309S

1.4372

1.4373

1.4310

1.4567

1.4305

1.4301

1.4307 1.4303

1.4828

1.4332

310

310S

314

316

316L

316Ti

317

317L

321

409

1.4841

1.4845

1.4841

1.4401

1.4404

1.4571

1.4438

1.4541

1.4512

420

430

430F

431

434

2205

2304

1.4021

1.4028

1.4032

1.4016

1.4105

1.4057

1.4113 1.4462

1.4362

i) *Equivalent DIN / AFNOR / B.S / JIS / GOST / UNI grades are supplied. ii) Customized chemistries are available to best suit your applications. Size Range 0.70 mm to 22 mm (0.028" to 0.870") Finish Soap Drawn (Matte Finish) / Grease Drawn (Bright Finish) Cleaned or with residual lubricant, Bright Drawn (EPQ) Quality.

Applications Balls, Conveyor Belts, Fasteners, Fencing, Filters, Hangers, Lashing, Nails, Kitchen Appliances, Rivets Roofing Hooks, Screens, Staples, Wool, Wire mesh, Wire Ropes, Welding etc.

Fine Wire Alloys (AISI/W.Nr.)* AISI W. Nr. AISI W. Nr.

202

204Cu

302

304

304L

305

1.4373 1.4597

1.4310

1.4301

1.4306

1.4303

310S

314

316

316L

316Ti

1.4841 1.4842

1.4841

1.4401

1.4404

1.4571

310

309

309S

1.4828 1.4332 321

321H

1.4541 1.4878

i) *Equivalent DIN / AFNOR / B.S / JIS / GOST / UNI grades are supplied. ii) Customized chemistries are available to best suit your applications. Size Range 0.10 mm to 0.90 mm (0.004" to 0.035") Finish Bright Temper Annealed or Spring hard (stress relieved - optional) Packaging On Spools DIN 125, DIN 160, DIN 200, DIN 250, DIN 355, BS 60, B10

Applications Braiding, Knitting, Weaving, Jewellery, Scrubber, Shots, Brushes, Staples, Wire Rope Manufacturing, Medical, Fencing, Mascara Brush (Cosmetic Industry) etc.

Quality In addition to the stringent process control techniques followed during production, Venus carry out comprehensive Chemical, Mechanical & Metallurgical testing on the final products to ensure compliance to customer's product specification and expectation. Venus also offers third party inspection according to EN 10204 3.2 on demand.

Wire Feeding Test This test has been carried out as per Venus internal standard to ensure consistency in wire feeding during MIG welding process

UTS (Ultimate Tensile Strength) & % Elongation UTS Testing as per ASTM A 370 / EN 10002-1. Weldpad preparation as per AWS SFA 5.4.

Metallurgical analysis This test is for all kinds of metallurgical analysis like Inclusion rating, Grain Size, Ferrite %, Micro / Macro Analysis.

Chemical Analysis The Chemical analysis of the weld metal is carried out as per test method ASTM E 1086, requirement in AWS 5.9, sample preparation as per AWS SFA 5.4

Impact Testing Machine Sample preparation according to AWS SFA 5.4 and Testing method ASTM A370. Tested at room temperature and sub-zero temperature upto -1960 C

Positive Material Identification (PMI) Equipment using X-Ray fluorescence method for material identification â&#x20AC;&#x201C;in process & during final packing.

IGC (Inter Granular Corrosion) Test This test is for detecting susceptibility to intergranular attack in Austenitic Stainless Steel as per test method ASTM A 262 / DIN 3651-2. Apparatus for ferric sulfate â&#x20AC;&#x201C; sulfuric acid test

Electrolytic Etching

Packaging Venus offers its products in varies packing options to suit customers requirements and end use. We also provide customize packing solutions.

Packaging

Carrier

Coil with HDPE Packing

Drum on pallet

Cheese Coil (Acro Pack)

Spools Plastic/Metal

Drums

Bare Coils

Coil with Steel Straps

Wooden Reel

Carrier

Metal Spool

Fine Wire Packing

Cheese Coil Reels Plastic/Wooden (Acro Pack)

Handi Pack

00.71 to 01.20 mm 01.21 to 01.80 mm 01.81 to 04.80 mm 04.81 to 08.00 mm 08.00 to 22.00 mm

INNOVATIVE & HIGH-VALUE products Thick Wire Packaging

Fine Wires Spool Packaging

Welding Wires MIG Wire Size Range

Finish

0.60 mm to 1.60 mm (0.025" to 0.062")

Bright, Matt & Semi Bright

Packaging

12.5 kg / 25 lb, 15 kg / 30 lb / 33 lb Layer wound Plastic spools/ Basket spool

5 kg / 10 lb Layer wound plastic spools/ Basket spool

1 kg / 2 lb Layer wound plastic spools

TIG Wire Size Range

Finish

Length

0.80 mm to 6.00 mm (0.030" to 0.236")

Bright

Available in cut length of 1000 mm and 36"

Grades 307, 307Si, 308, 308H, 308L, 308LSi, 309, 309L, 309LSi, 309LMo, 310, 312, 316, 316H, 316L, 316LSi, 317, 317Si, 318Si, 321, 347, 347Si, 409, 409Cb, 409Ti, 410, 410NiMo, 420, 430, 430LNb, 904L, 2209 Plastic or fibre tubes packed in 5 kg (10 lb) Fiber tubes packed in 25 kg (50 lb). 5 tubes re-packed in a cardboard box Cardboard boxes further packed in 500 kg Wooden / Cardboard box / On Euro pallet

Embossing Details TIG Wire in cut length with grade & size embossed on Both sides We can also do private labelling.

We also offer "Customized Packaging & Labelling Solutions" as per requirements.

Welding Wires Submerged Arc Wire Size Range 1.60 mm to 4.00 mm (0.062" to 0.156")

Packaging

Layer Wound Coils of (Paper core) 25 kg / 50 lb / 60 lb

Basket Spools K 415

Plastic Spools - H400

Core Wire Size Range 1.60 mm to 5.00 mm (0.062" to 0.1875")

Packaging

Cut lengths In wooden boxes of 500 - 1000 kg/ 1000 - 2000 lb

Coils 300 - 1000 kg, 650- 2200 lb wound on a tubular coil

Coils 100 - 200 kg / 200 - 500 lb HDPE wrapped

We also offer "Customized Packaging & Labelling Solutions" as per requirements.

Wire Rod Alloys (AISI/W.Nr.)* AISI W. Nr. AISI W. Nr. AISI W. Nr.

201

202

302

302HQ

303

304

304L

305

309

309S

1.4372

1.4373

1.4310

1.4567

1.4305

1.4301

1.4307 1.4303

1.4828

1.4332

310

310S

314

316

316L

316Ti

317

317L

321

409

1.4841

1.4845

1.4841

1.4401

1.4404

1.4571

1.4438

1.4541

1.4512

420

430

430F

431

434

2205

2304

1.4021

1.4028

1.4032

1.4016

1.4105

1.4057

1.4113 1.4462

1.4362

i) *Equivalent DIN / AFNOR / B.S / JIS / GOST / UNI grades are supplied. ii) Customized chemistries are available to best suit your applications.

Packaging Wire rods are packed and handle with special care to provide easy loading and unloading and also to make sure there is no damage or stoppage on drawing machines.

PET Strapping or Metal Straps

Size Range : 5.5 mm to 26 mm (0.0217" to 1.000") Tolerance : +/- 0.20 mm Ovality : 0.20 mm Maximum Surface Defect : 1% of Diameter Maximum Supply Condition: Hot Rolled, Annealed & pickled (with or without coating) High machinable grades for Bright Bar producers Calcium Treated 304, 316 S = 0.020 - 0.030 (aiming 0.025% min.) 303, 416 & 430F S = 0.25% - 0.35% (Aiming 0.32% min.)

HDPE Wrapped Wire Rod

Wire Rod Salient Features We offer excellent quality material with the backing of an efficient & modern process line Ultra High Power furnace Vacuum Oxygen decarburization Electro Magnetic Stirrers Scrap preheating arrangements operating on a waste recovery system with facilities for eccentric bottom tapping oxyfuel burners Ladle refining furnace Continuous billet casting Easy draw cooling system for wide rods Computerized process control

Duplex

Austenitic

Ferritic

Martensitic

Grades

1.4032

1.4057

1.4016

1.4105

420

431

430

430F

304LCu

304LECu

316LE Ni11%

316LCu

309VSi

1.4404

1.4571

1.4828

316L

316Ti

317

317L

309

309S

310

1.4462

1.4362

2205

2304

1.4567

305

302HQ

347

1.4541

321

314

1.4845

1.4841

310S

1.4401

316

304LE Ni9%

304L Ni10%

1.4307

304H

1.4306

1.4301

304

304L

1.4305

303

204Cu LP

1.4597

1.4310

1.4597

302

204Cu

204Cu Ni1.8%

1.4373

202

409HiTi

1.4372

201

409V

1.4113

1.4512

434

409

420C

420B

1.4028

420

420A

VENUS

1.4021

EN Standard

420

AISI Type C

≤ 0.03

≤ 0.10

≤ 0.12

≤ 0.08

≤ 0.20

≤ 0.08

≤ 0.25

≤ 0.20

≤ 0.08

≤ 0.20

≤ 0.03

≤ 0.08

≤ 0.03

≤ 0.07

≤ 0.03

0.04/0.08

≤ 0.07

≤ 0.10

0.05/0.15

0.40/0.80

≤ 0.12

≤ 0.15

≤ 0.03

≤ 0.08

0.12/0.20

0.36/0.42

0.26/0.35

0.16/0.25

≤ 1.00

1.50/2.50

≤ 1.50

1.50/2.50

≤ 1.00

≤ 2.00

≤ 1.00

≤ 2.00

≤ 2.50

≤ 2.00

6.50/8.00

7.50/10.0

5.50/7.50

≤ 1.00

≤ 1.25

≤ 1.00

≤ 0.035

≤ 0.030

≤ 0.045

≤ 0.040

≤ 0.045

≤ 0.04

≤ 0.06

≤ 0.08

≤ 0.06

≤ 0.04

≤ 0.015

≤ 0.03

≤ 0.015

≤ 0.03

≤ 0.015

≤ 0.03

0.15/0.35

≤ 0.015

≤ 0.03

≤ 0.015

≤ 0.03

0.15/0.35

≤ 0.03

3.50/5.50

4.50/6.50

8.00/10.00

10.50/13.00

9.00/11.00

9.00/12.00

19.00/22.00

11.00/13.00

12.00/15.00

11.00/15.00

10.50/13.50

10.00/13.00

11.00/13.00

10.00/13.00

9.00/12.00

8.00/10.50

9.00/12.00

10.00/12.00

8.00/10.50

8.00/10.00

1.80/2.00

1.00/2.50

4.00/6.00

3.50/5.50

0.50/1.00

≤ 0.50

1.50/2.50

22.00/24.00

22.00/23.00

17.00/19.00

19.00/21.50

17.00/19.00

24.00/26.00

19.00/21.00

22.00/24.00

18.00/20.00

16.50/18.00

18.00/20.00

17.00/19.00

16.00/18.00

15.00/17.00

17.00/19.00

16.00/18.00

10.50/12.70

16.00/18.00

15.00/17.00

12.50/14.50

12.00/14.00

0.10/0.60

3.00/3.50

3.00/4.00

2.00/2.50

≤ 0.80

≤ 1.00

0.90/1.25

0.20/0.60

Standard Types (Stainless and Heat-resistant Steels)

Chemical Composition

0.10/0.60

3.00/4.00

0.80/1.00

0.80/1.30

0.80/1.20

≤ 1.00

2.00/3.50

1.50/3.00

Cu N

0.05/0.20

0.14/0.20

≤ 0.11

≤ 0.10

0.03/0.08

≤ 0.10

≤ 0.11

0.15/0.30

≤ 0.30

≤ 0.25

Nb 10xC/1.00

Ti 5xC/0.70

Ti 5x(C+N)/0.70

B 0.0005/0.005

Ti ≥ 5XC %

Ti 6x(C+N)/0.65

Other

Wire Grades

≤ 0.03

23 12 L

23 12 L Si

(309LMo) 23 12 2 L

ER309L

ER309LSi

ERNiCr-3

For Automotive Exhaust

430LNbW

≤ 0.03

≤ 0.02

308L

For Electrodes

≤ 0.10

≤ 1.0

≤ 0.03

≤ 0.025

≤ 0.08

≤ 0.20

≤ 0.08

≤ 0.03

0.08/0.15

VENUS

25 9 4 NL

ERNiCrMo-3

20 25 5 Cu L

ER385

Nickel Alloys

(318Si) 19 12 3 Nb Si

ER2594

(307Si) 18 8 Mn

Super duplex

19 9 Nb

ER347

22 9 3 NL

19 9 Nb Si

ER347Si

≤ 0.08

18 15 3 L

ER317

29 9

ER312

ER317L

≤ 0.15

25 20

ER310

≤ 0.03

19 12 3 L

19 12 3 L Si

ER316L

≤ 0.03

ER316LSi

ER2209

Special Alloy

≤ 0.03

19 9 L

19 9 Lsi

≤ 0.03

ER308L

430LNb (18LNb)

≤ 0.10

≤ 0.05

0.25/0.40

≤ 0.12

ER308LSi

13 4

410NiMo

ER430

ER410

ER420

EN ISO 14343

AWS Classification

Duplex /

Austenitic

Ferritic

Martensitic

Grades

0.30/0.60

≤ 0.20

≤ 0.50

≤ 1.00

≤ 0.900

≤ 0.50

0.65/1.20

1.20

0.30/0.65

0.65/1.00

0.30/0.65

0.65/1.00

0.30/0.65

≤ 1.00

0.65/1.00

0.30/0.65

0.65/1.00

0.30/0.65

≤ 0.50

0.30/0.60

≤ 2.00

2.50/3.50

≤ 0.50

≤ 2.50

0.50/2.00

1.00/2.50

5.50/8.00

1.00/2.50

≤ 0.60

≤ 0.03

≤ 0.02

≤ 0.03

≤ 0.02

≤ 0.03

≤ 0.02

≤ 0.03

≤ 0.015

≤ 0.02

≤ 0.03

≤ 0.02

≤ 0.03

≤ 0.02

≤ 0.03

≤ 0.02

≤ 0.03

≤ 0.02

≤ 0.03

≤ 0.02

0.20/0.60

9.50/10.50

≥ 67.00

≥ 58.00

8.00/10.50

7.50/9.50

24.00/26.00

11.0/14.00

7.00/10.00

9.00/11.00

13.00/15.00

8.00/10.50

20.00/25.50

11.00/14.00

21.00/25.00

12.00/14.00

9.00/11.00

≤ 0.60

≤ 0.50

4.00/5.00

≤ 0.60

≤ 0.50

16.50/19.50

19.50/20.50

18.00/22.00

20.00/23.00

24.00/27.00

21.50/23.50

19.50/21.50

18.00/20.00

17.00/20.00

19.00/21.00

18.50/20.50

28.00/32.00

25.00/28.00

18.00/20.00

11.00/15.50

23.00/25.00

19.50/22.00

15.50/17.00

11.00/12.50

12.00/14.00

12.00/15.00

Chemical Composition (%)

0.20/0.50

≤ 0.20

8.00/10.00

2.50/4.50

2.50/3.50

4.20/5.20

2.50/3.00

≤ 0.50

3.00/4.00

≤ 0.50

≤ 0.75

2.00/3.00

2.00/3.50

≤ 0.50

≤ 0.75

≤ 0.5

0.40/0.70

≤ 0.75

≤ 0.50

Stainless Steel for Welding Application

0.30/0.70

≤ 0.20

≤ 0.50

≤ 1.50

≤ 0.50

1.20/2.00

≤ 0.50

≤ 0.75

≤ 0.50

≤ 0.75

≤ 0.50

≤ 0.75

≤ 0.50

≤ 0.75

≤ 0.50

≤ 0.08

0.20/0.30

0.10/0.20

---

Nb 0.30/0.70

Others

Fe 3.0max, Ti 0.75max, Nb+Ta 2.0/3.0, Others 0.50max

Fe 5.0max, Al 0.40max, Ti 0.40max, Nb+Ta 3.15/4.15, Others 0.50max

W ≤ 1.00

Nb 10XC/1.00

Nb 8xC/1.20

---

Others

Mig & Tig

Tig

Mig

Mig & Tig

---

TUV

Mig & Tig

Mig

Mig & Tig

---

Approval

Mig

Mig & Tig

Mig

Mig & Tig

Mig

Mig & Tig

---

CWB

Welding Wire Grades

Exports

Worldwide

Stainless Steel Wires & Bars

Corporate Office Venus Wires Industries Pvt. Ltd. 2002, Indiabulls Finance Centre, Tower 3, 20th Floor, S. B. Marg, Elphinstone (W), Mumbai - 400 013. India Tel : +91 22 3045 1000 / 2497 8840 Fax : +91 22 3045 1045 Email : venuswires@venuswires.com Sales Office & Plant Atkargaon, Khopoli - 410 203, Maharashtra (India) Tel. : +91 (2192) 304800 / 801 Fax : +91 (2192) 304850 www.venuswires.com