Catalogue for 2010 - 2011
PVC conduit trunking and fittings
Including Metal Fittings
By
Introduction ‘CED has been one of the UK’s leading suppliers of quality PVC and Metal Conduit Fittings for over a decade.’ Since our company’s inception we at CED have strived to offer expertly manufactured products supported by first rate stock holding and outstanding service.
www.ced-elec.co.uk
Certified with an ISO9001 system we endeavour to update and improve our range while continuing to ensure that all of our PVC products are BSI approved and are made from virgin raw materials. Under the Precision brand we aim to build upon our reputation and continue to provide the ever-growing market with truly robust cable management solutions.
Catalogue for 2010 - 2011
Contents Round Conduit - PVC Circular Junction Boxes - PVC Round Conduit Accessories Inspect Elbows, Bends, Tees, Male & Female Adaptors Loop In Boxes, Extension Rings, Box Lids & Accessories Mini Trunking & Fittings Maxi Trunking & Fittings Oval Conduit & Channelling Oval Conduit, Channelling, Cable Cleats & Cable Ties Flexible Conduit & Fittings Enclosures Mini Junction Boxes & Choc Box “A” Box Enclosures & Nylon Glands Sleeving, Draw Tapes, Connector Strips & Adaptable Boxes Malleable Conduit Boxes Steel Conduit Accessories Conduit Bender, Accessories & Metal Capping Technical Information
3-4 5-6 7 8 9-10 11-12 13-14 15 16 17-18 19-20 21 22 23-24 25-26 27-28 29-30 31-34
...affordable quality
3
Round Conduit - PVC Black & White
Round Conduit & Fittings
CED Conduit is manufactured from uPVC, which has been specially designed to meet the requirements of International standards. The product is made of Extra Super High Impact materials which are capable of withstanding harsh environments and is in accordance with BS: EN 50086 for conduits, and BS: 4607 for fittings. Material : Virgin PVC compound Colour : Black and White Temperature : -5째C / +60째C
Low Smoke & Fumes (LSF) www.ced-elec.co.uk
n Smoke suppressing n Fire retardant n Temperature stable
The breakthrough range of CED Low Smoke & Fumes (LSF) conduit provide fire fighting properties and greater safety features to minimise the risk of accidental fire from electrical systems. These conduits are the perfect choice for high fire risk areas due to their ease of installation and maintenance and exacting quality standards that are synonymous with CED brand. Material : Virgin PVC compound Colour : Black and White
Round Conduit (Light Duty)
White Code PR20LW PR25LW PR32LW* PR40LW* PR50LW*
Black Code PR20LB PR25LB PR32LB* PR40LB* PR50LB*
Size Outer Dia (mm) 20 25 32 40 50
Round Conduit (Heavy Duty)
White Code PR20HW PR25HW PR32HW* PR40HW* PR50HW*
Black Code PR20HB PR25HB PR32HB* PR40HB* PR50HB*
Size Outer Dia (mm) 20 25 32 40 50
Tolerance on OD -0.3 -0.4 -0.4 -0.4 -0.5
Inside Dia. Min. (mm) 17.4 22.1 28.6 35.8 45.1
Wall Thickness (mm) 1.1 1.5 1.5 1.9 2.0
Standard Pack 30 x 3Mtr 30 x 3Mtr 20 x 3Mtr 10 x 3Mtr 10 x 3Mtr
Tolerance on OD -0.3 -0.4 -0.4 -0.4 -0.5
Inside Dia. Min. (mm) 15.8 20.6 26.6 34.4 43.2
Wall Thickness (mm) 1.8 1.9 2.5 2.5 3.0
Standard Pack 30 x 3Mtr 30 x 3Mtr 20 x 3Mtr 10 x 3Mtr 10 x 3Mtr
Wall Thickness (mm) 1.8 1.9 2.5 2.5
Standard Pack 30 x 3Mtr 30 x 3Mtr 20 x 3Mtr 10 x 3Mtr
Low Smoke & Fumes - Heavy Duty (Low Halogen)
White Code PR20HWLSF PR25HWLSF PR32HWLSF* PR40HWLSF*
Black Size Outer Code Dia (mm) PR20HBLSF 20 PR25HBLSF 25 PR32HBLSF* 32 PR40HBLSF* 40
Tolerance on OD -0.3 -0.4 -0.4 -0.4
Inside Dia. Min. (mm) 15.8 20.6 26.6 34.4
Catalogue for 2010 - 2011
n Two grades of round conduit to suit various site conditions n Simple and fast installation n Fittings available for most applications and to save time n Durable and impact resistant n Corrosion free
4
* We carry all standard 20/25mm conduit ex-stock, larger sizes are available on request. N.B. Low smoke and fumes available on special order
...Robust Cable Management Solutions
5
Circular Junction Boxes - PVC Black & White
Junction Boxes - Circular
CED Conduit Fittings are manufactured from uPVC, which has been specially designed to meet the requirements of International standards. The product is made of Extra Super High Impact materials which are capable of withstanding harsh environments and is in accordance with BS: EN 50086 for conduits, and BS: 4607 part5 for fittings. Standard 50mm centre fitted with M4 brass insert with provision for brass earth terminal
www.ced-elec.co.uk
Material : Virgin PVC compound Colour : Black and White Temperature : -5째C / +60째C Sizes : 20 & 25mm
Terminal ( 1 Way ) Box
White Code PCF201W PCF251W
Black Code PCF201B PCF251B
Through ( 2 Way ) Box
White Code PCF202W PCF252W
Black Code PCF202B PCF252B
Angle ( 2 Way ) Box
White Code PCF20AW PCF25AW
Black Code PCF20AB PCF25AB
Tee ( 3 Way ) Box
White Code PCF203W PCF253W
Black Code PCF203B PCF253B
Size Dia. (mm) 20 25
Standard Pack 20 10
Size Dia. (mm) 20 25
Standard Pack 20 10
Size Dia. (mm) 20 25
Standard Pack 20 10
Size Dia. (mm) 20 25
Standard Pack 20 10
Intersection ( 4 Way ) Box
White Code PCF204W PCF254W
Black Code PCF204B PCF254B
Size Dia. (mm) 20 25
N.B. For exact dimensions of the boxes, refer to page 29.
Standard Pack 20 10
Catalogue for 2010 - 2011
Branch - 2 Way (U)
White Code PCF20UW PCF25UW
Black Code PCF20UB PCF25UB
Size Dia. (mm) 20 25
Standard Pack 20 10
Size Dia. (mm) 20 25
Standard Pack 20 10
Black Code PCF20HB PCF25HB
Size Dia. (mm) 20 25
Standard Pack 20 10
Black Code PCFBLB
Size Dia. (mm) 65
Standard Pack 100
Branch - 3 Way (Y)
White Code PCF20YW PCF25YW
Black Code PCF20YB PCF25YB
Branch - 4 Way (H)
White Code PCF20HW PCF25HW
Circular Lid White Code PCFBLW
6
...affordable quality
7
Round Conduit Accessories - Spacer Bar + Strap Saddle Black & White
Round Conduit Accessories - Space Bar + Strap Saddle
CED Conduit Fittings are manufactured from uPVC, which has been specially designed to meet the requirements of International standards BS: 4607 part5. Material : Virgin PVC compound Colour : Black and White Temperature : -5째C / +60째C Screws suitable for indoor use
Space Bar Saddle
www.ced-elec.co.uk
White Code PCF20SBSW PCF25SBSW PCF32SBSW* PCF38SBSW* PCF40SBSW* PCF50SBSW*
Saddle Strap
White Code PCF20SSW PCF25SSW PCF32SSW* PCF38SSW* PCF40SSW* PCF50SSW*
Black Code PCF20SBSB PCF25SBSB PCF32SBSB* PCF38SBSB* PCF40SBSB* PCF50SBSB*
Size Outer Dia. (mm) 20 25 32 38 40 50
Standard Pack 100 100 50 50 50 50
Black Code PCF20SSB PCF25SSB PCF32SSB PCF38SSB PCF40SSB PCF50SSB
Size Outer Dia. (mm) 20 25 32 38 40 50
Standard Pack 100 100 50 50 50 50
* We carry all standard 20/25mm accessories ex-stock, larger sizes are available on request.
Catalogue for 2010 - 2011
Inspect Elbows, Bends, Tees, Male & Female Adaptors Inspection Tee
White Code PCF20ITW PCF25ITW
Black Size Code Dia. (mm) PCF20ITB 20 PCF25ITB 25
Inspection Elbow White Code PCF20IEW
Black Code PCF20IEB
Inspection Bend
White Code PCF20IBW PCF25IBW
Black Code PCF20IBB PCF25IBB
Size Dia. (mm) 20
Standard Pack 20
Size Dia. (mm) 20 25
Standard Pack 20 20
Slip Type Bend Normal
Whit Code PCF20NBW PCF25NBW
Black Code PCF20NBB PCF25NBB
Standard Pack 20 20
Size Outer Dia. (mm) 20 25
Male Adaptor
White Code PCF20MAW PCF25MAW
Black Code PCF20MAB PCF25MAB
Female Adaptor
White Code PCF20FAW PCF25FAW PCF32FAW* PCF38FAW* PCF40FAW* PCF50FAW*
Black Code PCF20FAB PCF25FAB PCF32FAB* PCF38FAB* PCF40FAB* PCF50FAB*
Size (mm) 20 25
Standard Pack 100 100
Size (mm) 20 25 32 38 40 50
Standard Pack 100 100 50 50 50 10
8
* We carry all standard 20/25mm accessories ex-stock, larger sizes are available on request.
Standard Pack 20 20
...Robust Cable Management Solutions
9
Loop In Boxes, Extension Rings, Box Lids & Accessories Black & White
Loop-In Boxes / Box Lids
CED Conduit and Fittings are manufactured from uPVC, which has been specially designed to meet the requirements of International standards. Material : Virgin PVC compound Colour : Black and White
Loop In Box
www.ced-elec.co.uk
White Code PCF20L4W
Black Code PCF20L4B
Circular Extension Ring
White Code PCF20ERW PCF25ERW
Black Code PCF20ERB PCF25ERB
Bending Spring
Heavy Duty Code PCF20BSH PCF25BSH
Light Duty Code PCF20BSL PCF25BSL
Size Outer Dia. (mm) 20
Standard Pack 20
Size Outer Dia. (mm) 20 25
Standard Pack 50 40
Size (mm) 20 25
Solvent Cement Code PCFG250 PCFG500
Size (ml) 250 500
Standard Pack 25 25
Standard Pack 10 10
Coupler
White Code PCF20CW PCF25CW PCF32CW* PCF38CW* PCF40CW* PCF50CW*
Black Code PCF20CB PCF25CB PCF32CB PCF38CB PCF40CB PCF50CB
Round ‘U’ Clip
White Code PCF20RCW PCF25RCW
Reducer
White Code PCF2520RW
Black Code PCF20RCB PCF25RCB
Black Code PCF2520RB
Size Outer Dia. (mm) 20 25 32 38 40 50
Standard Pack 100 100 50 30 20 20
Size (mm) 20 25
Standard Pack 100 100
Size Outer Dia. (mm) 25 x 20
Standard Pack 50
Catalogue for 2010 - 2011
* We carry all standard 20/25mm accessories ex-stock, larger sizes are available on request.
Switch & Socket Boxes - Surface (20mm Through Knockouts) Code PVC132 PVC232
Size (mm) 85 x 85 x 32 147 x 85 x 32
No. Knockouts 2 2
Type 1 Gang 2 Gang
Blank Plates for Switch & Socket Boxes (Surface) Code PVCBP1 PVCBP2
Size (mm) 85 x 85 145 x 85
Type Square Lid Square Lid
Standard Pack 10 10
10
Standard Pack 50 25
Switch & Socket boxes - Surface (Single Knockout (sko)) Code PR132SKO PR232SKO
Size (mm) 85 x 85 x 32 147 x 85 x 32
No. Knockouts 1 2
Type 1 Gang 2 Gang
Standard Pack 20 20
...affordable quality
11
Mini Trunking & Fittings Mini Trunking & Self Adhesive Trunking
Manufactured in accordance with British Standards BS: EN50086 Part4. CED Trunking Systems bring a whole new world of sophistication and convenience to the home, office and commercial establishments. The products are manufactured from high impact uPVC compound to withstand extreme environments. Mini Trunking is also available with self adhesive tape for instant installation. Clip on lid provides security while allowing for easy maintenance. CED Mini Trunking Fittings are designed to snap onto the Trunking to provide a secure and elegant look.
www.ced-elec.co.uk
Material : Virgin PVC compound Temperature : -5째C / +60째C Colour : White
Mini Trunking
Code PT1616 PT2516 PT3816 PT3825
Size (mm) 16 x 16 25 x 16 38 x 16 38 x 25
Self Fix Mini Trunking
Code PT1616SA PT2516SA PT3816SA PT3825SA
Size (mm) 16 x 16 25 x 16 28 x 16 38 x 25
Standard Pack 20 x 3 Mtr 20 x 3 Mtr 15 x 3 Mtr 15 x 3 Mtr
Thickness 1.0 1.25 1.3 1.35
Standard Pack 20 x 3 Mtr 20 x 3 Mtr 15 x 3 Mtr 15 x 3 Mtr
Thickness 1.0 1.25 1.3 1.35
N.B. Self Adhesive Trunking not suitable for masonry and uneven surfaces.
Self Adhesive Coiled & Flat Pack Trunking
n BS 4678 pt4 n Fix in flat Form, form sides and snap on lid, body and lid are manufactured in a flat form compact size, faster installation, reduces waste and easy to transport n Packed in 15Mtrs Coil - Self Adhesive Code SAC1610 SAC1616 SAC2516 SAC3816
Size 16x10mm 16x16mm 25x16mm 38x16mm
Length 15Mtrs 15Mtrs 15Mtrs 15Mtrs
Colour White White White White
Coupler
Flat Bend
Code PT1616FB PT2516FB PT3816FB PT3825FB
Flat Tee
Code PT1616FT PT2516FT PT3816FT PT3825FT
Internal Bend Code PT1616IB PT2516IB PT3816IB PT3825IB
External Bend Code PT1616EB PT2516EB PT3816EB PT3825EB
End Cap
Code PT1616EC PT2516EC PT3816EC PT3825EC
Size (mm) 16 x 16 25 x 16 38 x 16 38 x 25
Standard Pack 10/100 10/100 10/50 10/50
Size (mm) 16 x 16 25 x 16 38 x 16 38 x 25
Standard Pack 10/100 10/100 10/50 10/50
Size (mm) 16 x 16 25 x 16 38 x 16 38 x 25
Standard Pack 10/100 10/100 10/50 10/50
Size (mm) 16 x 16 25 x 16 38 x 16 38 x 25
Standard Pack 10/100 10/100 10/50 10/50
Size (mm) 16 x 16 25 x 16 38 x 16 38 x 25
Standard Pack 10/100 10/100 10/50 10/50
Size (mm) 16 x 16 25 x 16 38 x 16 38 x 25
Standard Pack 10/100 10/100 10/50 10/50
Catalogue for 2010 - 2011
Code PT1616C PT2516C PT3816C PT3825C
12
Mini Trunking - Boxes Adaptor Code PTTA1 PTTA2
Size (mm) 16X16 25X16
Standard Pack 20 20
Mini Trunking - Surface Boxes
Code PVC132M1 PVC132M2 PVC232M1 PVC232M2
Size Trunking (mm) Type Box (mm) 16X16 1G 85x85x32 25X16 1G 85x85x32 16X16 2G 147x85x32 25X16 2G 147x85x32
Standard Pack 20 20 10 10
...Robust Cable Management Solutions
13
Maxi Trunking & Fittings Maxi Trunking & Fittings
Access to bigger capacity trunking capable of accommodating all present and future electrical cable needs. CED Cable Management System is designed with compartments for separate wiring application allowing convenience and safety at the same time. Maxi Trunking fittings are available in moulded and fabricated form to the highest precision so as to suit the trunking system thereby ensuring security whilst the snap on lids allow quick and easy installation BS: 4678 Part4.
www.ced-elec.co.uk
Material : Virgin PVC compound Temperature : -5째C / +60째C Colour : White Standard Length : 3 Metres
Maxi Trunking Code PT5050 PT7550* PT7575 PT10050
Size (mm) 50 x 50 75 x 50 75 x 75 100 x 50
Thickness (mm) 1.3 1.5 1.5 1.8
Standard Pack 4 x 3 Mtr 2 x 3 Mtr 2 x 3 Mtr 2 x 3 Mtr
Outer Dia. (mm) 2 x 16 2 x 25 x 16
Type 1 Gang 2 Gang
* To special order (available on request).
Trunking Socket Box Code PTSB 1 PTSB 2
Divider
Outer Size (mm) 85 x 85 x 32 145 x 85 x 32
Code PT10050DVD
Size (mm) 100 x 50
Standard Pack 1
Code PT5050FB PT7550FB* PT7575FB PT10050FB
Internal Bend Code PT5050IB PT7550IB* PT7575IB PT10050IB
Size (mm) 50 x 50 75 x 50 75 x 75 100 x 50
Standard Pack 1 1 1 1
Size (mm) 50 x 50 75 x 50 75 x 75 100 x 50
Standard Pack 1 1 1 1
External Bend Code PT5050EB PT7550EB* PT7575EB PT10050EB
Flat Tee
Code PT5050FT PT7550FT* PT7575FT PT10050FT
End Cap
Code PT5050EC PT7550EC* PT7575EC PT10050EC
Size (mm) 50 x 50 75 x 50 75 x 75 100 x 50
Standard Pack 1 1 1 1
Size (mm) 50 x 50 75 x 50 75 x 75 100 x 50
Standard Pack 1 1 1 1
Size (mm) 50 x 50 75 x 50 75 x 75 100 x 50
Standard Pack 1 1 1 1
Socket Mounting Frame Code PT10050S1 PT10050S2
Size (mm) 100 x 50 100 x 50
Standard Pack 10 10
* To special order (available on request).
Dry Lining Box Flat Range Code DLBFR1 DLBFR2
Catalogue for 2010 - 2011
Flat Bend
14
Size Standard (mm) Type Pack 91 x 81 x 81 1G 10/400 150 x 81 x 81 2G 10/200
Pedestal Box Range Code PB1 PB2
Size Standard (mm) Type Pack 91 x 81 x 81 1G 150 x 81 x 81 2G -
...affordable quality
15
Oval Conduit, Channelling, Cable Cleats & Cable Ties Oval Conduit & Fittings
CED Oval conduit & Fittings are built with very high impact uPVC material for total protection and safety. The toughness of round conduits and their aesthetical elegance complimented by economy makes them ideal for surface wiring. Oval fittings snap on neatly making installation quick and ensure a first class finish. Material : Virgin PVC compound Temperature : -5째C / +60째C Colour : White Standard Length : 2 Metres
Rectangular Channel Code PCH13 PCH25 PCH38
Oval Clips
www.ced-elec.co.uk
Code PCF16OC PCF20OC PCF25OC
Size (mm) 13 x 9 25 x 9 38 x 9
Size (mm) 16 x 11 20 x 11 25 x 11
Oval Conduit
Code PO16 PO20 PO25
Size (mm) 16 20 25
Capping Nails Code S25CPN S35CPN
Thickness (mm) 0.9 0.9 0.9
Standard Length 3Mtrs 3Mtrs 3Mtrs
Size (mm) 2.5 x 25 2.5 x 35
Standard Pack 25 x 2Mtr 25 x 2Mtr 25 x 2Mtr
Standard Pack 100 100 100
Standard Pack 50 50 20
Standard Pack 100/1000 100/1000
Code CC3 CC4 CC5 CC6 CC7 CC8 CC9 CC10 CC11 CC12 CC13 CC14 CC16 CC18 CC20
Cleat Type No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11 No. 12 No. 13 No. 14 No. 16 No. 18 No. 20
Cable Dia. Nominal (mm) 7.6 10.0 12.7 15.2 17.8 20.3 22.8 25.4 27.7 30.4 35.0 35.6 40.6 45.7 50.8
Hole Fixing M6 M6 M6 M6 M6 M6 M6 M10 M10 M10 M10 M10 M10 M10 M10
Mini (mm) 6.8 9.3 11.1 13.6 16.2 18.7 21.2 23.8 26.1 28.8 31.4 32.4 37.4 42.5 47.5
Max (mm) 8.4 10.9 14.3 16.8 19.4 21.9 24.4 27.0 29.3 32.0 34.6 38.8 43.8 44.9 54.0
Dimension (mm) 14x13x24 14x15x26 14x18x28 15x19x31 15x23x34 16x26x38 16x29x41 20x32x47 20x35x50 20x37x52 20x39x52 21x41x58 21x48x65 21x52x69 21x59x74
* Refer to Cleats Selection Chart for each cable size on page 34.
Cable Ties “UL” “CE” Approved 40° - 80°c
Natural Code CT100/25N CT140/36N CT160/48N CT200/48N CT300/48N CT370/48N CT300/76N CT370/76N CT530/90N CT710/90N CT4WAN*
Black Code CT100/25B CT140/36B CT160/48B CT200/48B CT300/48B CT370/48B CT300/76B CT370/76B CT530/90B CT710/90B CT4WAB*
Catalogue for 2010 - 2011
Cable Cleats - SWA Cable
2 Part Two Hole Fixing Cable Cleats
Size (mm) 2.5 x 100 3.5 x 140 4.8 x 160 4.8 x 200 4.8 x 300 4.8 x 300 7.6 x 300 7.6 x 370 9.0 x 530 9.0 x 710 20 x 28
Tensile Strength Kg 8 13 20 22 22 22 55 55 55 77 -
Standard Pack 100/40k 100/25k 100/15k 100/13k 100/10k 100/7.5k 100/4k 100/3.5k 100/2k 100/1k 100/25k
Standard Pack 50 50 50 50 50 50 50 50 20 20 20 20 20 20 20
Code Size (mm) TC9 50.0-57.0 TC10 57.0-64.0 TC11 64.0-70.0 TC12 70.0-76.0 TC14 76.0-85.0 TC15 82.5-105.0
Standard Pack 10 10 10 10 10 10
n Material : Low Density Polyethylene (LDPE), providing high strength and impact resistance n Temperature : (-35° to +105°C) n UV : Light and corrosion resistance n Suitability : Indoor and outdoor use
n Approval : CE, MILS-23190D (MIL SPEC) UL (RU) n Polyamide (nylon 6.6) flammability UL9V2 n Temperature : -40°C to +85°C zero halogen n Dielectric strength : 50000 volts/mm n Resistant to : Oil, Grease (limited resistance to acid) n Colours available : Natural or Black, adhesive base (2 way) n Packed in : 100 (plastic bag)
* 4 way adhesive base cable ties (nylon) N.B. All sizes are approximate length. Length and width may vary slightly due to change of specification.
Stainless Steel Cable Ties (316) Steel Code Cable Size (mm) CT360/46S 360x4.6 CT520/46S 520x4.6
Standard Pack 100 100
16
Rap Strap - As seen on BBC’s Dragons Den n Fully removable and reusable n Make several loops from the same strap n Flexible material can stretch up to 60% if needed n Softer binding – Suitable for CAT5E n 2 Colours black and natural n Insertion force <20N Single loop load 60N (6Kg) n Size: 300x10 mm Code Size (mm) Colour RS45BLK 300 x 10 Black RS45NAT 300 x 10 Natural RS24BLK 300 x 10 Black RS24NAT 300 x 10 Natural
Standard Pack 48 48 24 24
...Robust Cable Management Solutions
17
Flexible Conduit & Fittings
www.ced-elec.co.uk
Corrugated Flexible Conduit
Code FCP20 FCP25 FCP32* FCP40* FCP50*
Size Inner Outer (mm) Dimensions (mm) Dimensions (mm) 20 16 20 25 22 25 32 - - 40 - - 50 - -
Flexible Adaptor Code FCP20A FCP25A
Size (mm) 20 Adaptors + Locknuts 25 Adaptors + Locknuts
Standard Pack 100Mtr 50Mtr 25Mtr 20Mtr 15Mtr
Standard Pack 10 10
Contractor Pack c/w 10 Adaptors + Locknuts
Size Inner. Outer Standard Code (mm) Dimensions (mm) Dimensions (mm) Pack FCP20K/PP 20 16 20 10Mtrs FCP25K/PP 25 22 25 10Mtrs *We carry all standard 20/25mm flexible conduit ex-stock, larger sizes are available on request.
Contractor Pack Technical Data: Contractor Flexible size - 20mm and 25mm Contractor Pack includes - 10Mtrs flexible pipe and 10 PVC Adaptors + Loocknuts Material - Polypropylene Working temperature - -5째C tp 90째C Compression resistance - 320 Newton Chemical resistance - Acid & Alkalines
Temperature Range : +300°C isolation Ingress Protection : IP40 Standards : EN 50086 galvanised to DIN 53210
Technical Data: Square locked galvanised steel PVC covered conduit, good mechanical stability and extreme flexibility Material : Galvanised steel Cover : PVC, self extinguishing Temperature Range : -20°C till +80°C Ingress Protection : IP40 Standards : EN 50086 galvanised to DIN 53210, crush resistance to 1500 Newtons
Galvanised Flexible Conduit High Flexibility for under floor installations Code Rated FCG20 IP40 FCG25 IP40 FCG20/30 IP40 FCG25/30 IP40
Inner Outer Standard Dimensions (mm) Dimensions (mm) Pack 17 20 10Mtr 21 25 10Mtr 17 20 30Mtr 21 25 30Mtr
PVC Coated Galvanised Flexible Conduit High Durability for industrial & commercial application Code Rated FCG20P IP54 FCG25P IP54 FCG20/30P IP54 FCG25/30P IP54
Colour : Black Usage : Applications in machine tool and connections for general wiring where light mechanical stress can be obtained
Inner Outer Standard Dimensions (mm) Dimensions (mm) Pack 17 20 10Mtr 21 25 10Mtr 17 20 30Mtr 21 25 30Mtr
Conduit Adaptors for PVC & Galvanised Flexible Conduit Code FCG20AF 20mm Fixed Adaptor FCG25AF 25mm Fixed Adaptor FCG20AS 20mm Swivel Adaptor FCG25AS 25mm Swivel Adaptor
Catalogue for 2010 - 2011
Technical Data: Square locked galvanised steel conduit, good mechanical stability and extreme flexibility
Standard Pack 10 10 10 10
Spiral Flexible Conduit & Fittings Technical Data: Thermoplastic base with PVC plastication and reinforced PVC spiral core, smooth bore Material : Thermoplastic smooth bore Cover : PVC with PVC spiral core Temperature Range : +5°C till +60°C Ingress Protection : IP54 Standards : UL 94 Vo CEI23 - 14V71 Crush Resistance to 320 Newtons Colour : Black
18 Spiral Flexible Conduit - Contractor Pack & Conduit (Self Extinguishing)
Inner Outer Code Dimensions (mm) Dimensions (mm) Rating FC20K Kit Spiral 16 20 IP54 FC25K Kit Spiral 22 27 IP54 FC20A Adaptors for Spiral + Locknuts IP54 FC25A Adaptors for Spiral + Locknuts IP54 FC2030 Coil Spiral 10 20 IP54 FC2530 Coil Spiral 25 IP54
Standard Pack 10Mtrs 10Mtrs 10Mtrs 10Mtrs 30Mtrs 30Mtrs
...affordable quality
19
Enclosures Moulded Enclosures
CED weatherproof moulded enclosures are manufactured from high impact and self extinguishing (ABS) material for longer life, in a Top & Bottom two part construction process incorporating a tongue and groove, to ensure a weather proof watertight dust resistant seal - rated up to IP55 or IP44. n CE, IMQ, IEC670-1,94 double insulated n Material - Insulating and self extinguishing (ABS) material for longer life n Temperature - (-15째 to +60째C)
www.ced-elec.co.uk
Colour : Light Grey
Weatherproof Moulded Enclosure Lid Type (for RCD/MCB) - IP55
Size Fixing Centre No. Code Modules (mm) (mm) Knockouts PE3WP 3 83x175x114 131 1 each side PE5WP 5 125x175x114 131 2 each side 2 (top & Bottom)
Wall Mounted Enclosure for RCD/MCB - IP40
Size Fixing Centre No. Code Modules WxHxD (mm) (mm) Knockouts PE2 1 or 2 51x130x60 - - PE4 3 or 4 88x130x30 - - PE6 6 140x165x72 - Top & Bottom 2 (each side)
Standard Pack 12 16
Standard Pack 50 60 24
Catalogue for 2010 - 2011
Weatherproof Moulded Enclosures - Round & Square Adaptable Boxes Moulded - IP44
Code Shape PE6535 Round PE8040 Round PE808040 Square
Size (mm) Ø65x35 Ø80x40 Ø80x80x40
Fixing Centre (mm) 40 50 50
No. Knockouts 4 x 20 4 x 20 6 x 20
Standard Pack 150 160 160
Weatherproof Moulded Enclosures (with & without knockouts) Screw On Lids Adaptable Boxes Moulded - IP55
Plain Code PE442 PE643 PE863 PE1084 PE1295 PE15125
Code with K.O. PE442K PE643K PE863K PE1084K PE1295K PE15125K
Size (mm) 51x130x60 88x130x30 190x140x70 240x190x90 300x220x120 380x300x120
Fixing Centre (mm) 58 70 101 150 175 251
No. Knockouts 6 x 25mm 10 x 25mm 10 x 25mm 12 x 32mm 12 x 32mm 12 x 45mm
Standard Pack 100 45 32/24 20 10/6 4
Fixing Centre (mm) 180
No. Terminals 4 x 16mm
Standard Pack 1
20
* Knockout Box with Stepped Glands.
Neutral Earth Bar Kits for PE5WP Code Type PE5WPKIT Earth Box
Size (mm) 16
N.B. For moulded enclosures with knockouts, please add suffix “K” after the code of the plain enclosure. Plain enclosures knockout can be drilled in any position.
...Robust Cable Management Solutions
21
Mini Junction Boxes & “A” Box Enclosures Mini Junction Boxes (with connector strip) n IP54, VDE, CE n Suitable up to 660v n 7 knockouts to take 8-14mm Cable n Material - Polyethylene Grey (flame resistant 750°C) n Supplied with 5 pole fitted connector strip which takes 4 x 2.5mm2 or 2 x 4mm2 cable n Dimensions - 79x79x36mm n Fixing Centre - 34mm Colour : Grey
New Lighting LC Box www.ced-elec.co.uk
Moulded from H.D.P.E with external measurements of 46mm x27mm allowing it to pass through a 50mm dia hole making it ideal for passing through down lighter holes in ceiling n Positive cable clamping with screwed down bridge clamp with a capacity of 2.5mm Square, 3 core flat or round flex n Removable snap on cover giving uninterrupted easy access to connections n After Electrical connections are made the cover can be secured with 2 anti tamper screws n The completed box can be screwed to a sub base using the 2 moulded lugs n The box has an enclosure protection rating of IP40 which makes it suitable for indoor use only n Complete with 3 Pole Connector Strip rated at 15 Amps n Colour - Natural/Semi Opaque
Junction Box with Connector Strip ”VDE” “CE” Approved - IP54 Code JBOMINI JBO
Size (mm) 89 x 43 x 37 79 x 79 x 36
No. Knockouts 10 7
Terminal (mm) Colour 3x2.52 Grey 5x2.52 Grey
Lighting Connection Box IP20 - Choc Box Low & Mains Voltage Multi-Funtional Code CHOCBOX LCBOX
Size (mm) 90 x 50 x 25 89 x 46 x 27
Standard Pack 100 100
Standard Pack (Mtrs) 10 10
Catalogue for 2010 - 2011
A Box Moulded Enclosures
n IP65, VDE Approved (IP54 when used with Male Adaptors) n Suitable for 400/690v n Easy cable feed through high level terminals n Quick installation with use of membrane entry n Ample wiring space and rugged construction Colour : Light Grey
A Box Moulded Enclosures c/w Self Seal Entry -”VDE” Approved - IP65
Code ABOX25 ABOX40 ABOX60 ABOX100 ABOX160
Size (mm) 80x80x52 93x93x55 110x110x67 140x140x79 180x180x91
No Knockouts 7xM20 Self Entry Membrane 7xM20 Self Entry Membrane 7xM20 or 7xM25 2xM20 3xM20/25 5xM25/32 2xM20 3xM25/32 5xM32/M40
Nylon Glands - IP68
Code NG2068B/W/R Standard for Dia. 6-12mm NG2568B/W/R Standard for Dia. 13-18mm NGL2068B/W/R Locknuts for IP68 Glands NGL2568B/W/R Locknuts for IP68 Glands
Terminal (mm) Colour 5x1.5-42mm Centre Light Grey 5x1.5-42mm Centre Light Grey 5-62mm High Set Terminal Light Grey 5-102mm High Set Terminal Light Grey 5-162mm High Set Terminal Light Grey
Size (mm) 20 25 20 25
Standard Pack 100 100 100 100
Size (mm) 20 20 20
Standard Pack 1/100 1/100 1/100
Standard Pack 3 3 2 2 1
22
* Please quote B for Black W for White & R for Red when ordering. * Grey Colour on request.
Nylon Glands Locknuts Kits (Includes 10 Glands & 10 Locknuts IP68) Code Colour NG20WKIT White NG20BKIT Black NG20RKIT Red
...affordable quality
23
Sleeving, Draw Tapes, Connector Strips & Adaptable Boxes PVC Sleeving
Draw Tape - Metal & Nylon
n BS2848-3 (Green/Yellow) n Continuous Temperature:- (20-70째C) n Insulation Resistance:- 10 ohms/cm n Dielectric Strength:- 20Kv/mm - IEC243 n Tensile Strength:- 15mpa n Elongation at break:- 220% n Flammability:- Self extinguishing in 30 secs n Available in:- 100Mtrs coil n Colour Available:- Black, Green/Yellow, Brown & Red
PVC Sleeving (Self Extinguishing)
www.ced-elec.co.uk
Code Type S2GY Earth Sleeving S2RED Sleeving S3BLK Sleeving S3GY Earth Sleeving S3BRO Sleeving S3BLU Sleeving S3RED Sleeving S4BLK Sleeving S4GY Earth Sleeving S4BRO Sleeving S4BLU Sleeving S4RED Sleeving S5GY Earth Sleeving S6GY Earth Sleeving S10GY Earth Sleeving
Size (mm) Colour 2 G/Y 2 Red 3 Black 3 G/Y 3 Brown 3 Blue 3 Red 4 Black 4 G/Y 4 Brown 4 Blue 4 Red 5 G/Y 6 G/Y 10 G/Y
Connector Strips Flexible Polyethylene - 80째C
Code Amps Connections CS3 3 12 Way CS5 5 12 Way CS15 15 12 Way CS30 30 12 Way CS60 60 12 Way
Thickness (mm) 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45
Standard Pack 10/1000 10/500 10/200 10/200 10/100
* High quality precision terminals to make secure connections. * Comply to relevant UK standards.
Mtrs 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
n Rugged easy to use steel draw tape n Hardened tempered steel n Available in 30Mtr (metal) and 10, 20 & 30Mtr (nylon) n Casing - High impact resistant Nylon Polyamide for durability and heavy use, helps to keep tape kink free, saves time and protects tape n Compact easy grip handle, lets you turn reel in either direction for one hand feed or take up while other hand directs tape or bring it back tightly n 8 large view points lets you see the remaining tape level n Reel diameter 290x30mm
Draw Tape - Metal (30 Mtrs) In A Plastic Case (Fish Tape)
Diameter Standard Code Description (mm) Pack H1130 Draw Tape Steel 30Mtrs in Plastic Case Retractable 290x30 1 H1150 Draw Tape Steel 50Mtrs in Plastic Case Retractable 290x50 1 * Thickness 4mm - Steel for Metal Draw Tapes.
Draw Tape - Nylon (10, 20 & 30 Mtrs)
Code DT10 DT20 DT30
Size (Mtrs) 10 20 30
Dia. (mm) 3 3 3
Cable Drawing Yellow Gel Slot Code Size DTGEL 1000 ml
Standard Pack 10 10 10
Standard Pack 1
Adaptable Boxes
Catalogue for 2010 - 2011
n Manufactured from steel - Pre Galvanised & Black Enamel n Available in G - Galvanised, B - Black n Available with knockouts only n With knockouts & plain (only in size 442 Galv) n Flanged lid fitted with M5 x 8mm Pan Head Screws
Adaptable Boxes
Code Code with KO with KO Imperial Metric No. Standard GAL B/E Size Inches Size mm Knockouts Colour Gasket Pack 3” Size AB3315G AB3315B 3x3x1.5 75x75x37.5 8 BE/Galv AB33GKT 6 AB332G AB332B 3x3x2 75x75x50 8 BE/Galv AB33GKT 6 AB333G AB333B 3x3x3 75x75x75 8 BE/Galv AB33GKT 10 4” Size AB4415G AB4415B 4x4x1.5 100x100x37.5 10 BE/Galv AB44GKT 4 AB442G AB442B 4x4x2 100x100x50 10 BE/Galv AB44GKT 4 AB443G AB443B 4X4X3 100x100x75 12 BE/Galv AB44GKT 10 AB444G AB444B 4x4x4 100x100x100 8-12 BE/Galv AB44GKT 10 AB442PG - 4x4x2 100x100x50 Plain Sided Galv - 4 Adaptable Box 6” Size AB632G AB632B 6x3x2 150x75x50 12 BE/Galv AB63GKT 1 AB633G AB633B 6x3x3 150x75x75 12 BE/Galv AB63GKT 1 AB642G AB642B 6x4x2 150x100x50 12 BE/Galv AB64GKT 1 AB643G AB643B 6X4X3 150x100x75 14 BE/Galv AB64GKT 1 AB6615G AB6615B 6X6X1.5 150x150x75 16 BE/Galv AB64GKT 1 AB662G AB662B 6x6x2 150x150x50 16 BE/Galv AB66GKT 1 AB663G AB663B 6x6x3 150x150x75 16 BE/Galv AB66GKT 1 9” Size AB963G AB963B 9x6x3 225x150x75 20 BE/Galv AB96GKT 1 AB993G AB993B 9x9x3 225x225x75 24 BE/Galv AB99GKT 1 AB994G AB994B 9x9x4 225x225x100 24 BE/Galv AB99GKT 1 12” Size AB12123G AB12123B 12x12x3 300x300x75 32 BE/Galv AB1212GKT 1 AB12124G AB12124B 12x12x4 300x300x100 32 BE/Galv AB1212GKT 1 AB12126G AB12126B 12X12X6 100x100x150 32 BE/Galv AB1212GKT 1
24
* Available on request to special order.
...Robust Cable Management Solutions
25
Metal Conduit Fittings & Accessories Circular Metal Boxes
n Made to BS4568 n Available in sizes 20 & 25mm n Supplied in - Galvanised n Material:- Malleable Iron (unless stated) n Dimensions:- 60.3mm internal diameter x 25.4mm deep n Tapped Thread:- M4 size screws n Lid fixing centre diameter between two holes 50.3mm n Tapped hole to the base for earth screws n Supplied without lid & screws
www.ced-elec.co.uk
Boxes 20mm Galvanised CF201G CF202G CF203G CF204G CF20AG CF20UG CF20YG CF20HG
Description 1 Way (Terminal) Box 2 Way (Through) Box 3 Way (Tee) Box 4 Way (Intersection) Box Angle Box “U” 2 (Branch) Box “Y” 3 (Branch) Box “H” Twin Through Box
Tangent Boxes 20mm Galvanised CF202TG CF203TG CF20ATG
Description Tangent Through Box Tangent Tee Box Tangent Angle Box
Standard Pack 10 10 10 10 10 10 10 10
Standard Pack 10 10 10
Catalogue for 2010 - 2011
Loop-In Boxes 1 Hole - 4 Hole 20mm Galvanised CF20L1G CF20L2G CF20L3G CF20L4G
Description Loop-In 1 Hole Loop-In 2 Hole Loop-In 3 Hole Loop-In 4 Hole
Standard Pack 10 10 10 10
Boxes 25mm
Galvanised Description CF251G 1 Way (Terminal) Box CF252G 2 Way (Through) Box CF253G 3 Way (Tee) Box CF254G 4 Way Box CF25AG Angle Box CF25UG “U” 2 (Branch) Box CF25YG “Y” 3 (Branch)Box CF25HG “H” 4 Branch Box
Extension Boxes 20mm
Standard Pack 10 10 10 10 10 10 10 10
Galvanised Description CF201EBG Terminal Extension Box CF202EBG Through Extension
Back Outlet Box 20mm
Galvanised Description CF20BOG Plain Back Outlet Box
Extension Ring (Steel)
Galvanised Description CF16ERG 16mm Extension Ring CF20ERG 20mm Extension Ring CF25ERG 25mm Extension Ring CF32ERG 32mm Extension Ring
Standard Pack 10 10
26
Standard Pack 10 Standard Pack 10 10 10 10
N.B. Extension rings are only supplied in mild steel material.
...affordable quality
27
Metal Conduit Fittings & Accessories Steel & Malleable
Inspection Bends, Tee’s & Elbows
www.ced-elec.co.uk
Galvanised CF20IEG CF20IBG CF20ITG CF25IEG CF25IBG CF25ITG
Description 20mm Inspection Elbow 20mm Inspection Bend 20mm Inspection Tee 25mm Inspection Elbow 25mm Inspection Bend 25mm Inspection Tee
Normal Bends Solid Elbows - Steel Galvanised CF20NBG CF25NBG CF20SEG
Description 20mm Normal Bend 25mm Normal Bend 20mm Solid Elbow
Crampets - Steel Galvanised CF20CPG CF25CPG
Description 20mm Crampets 25mm Crampets
Nipples - Steel Galvanised CF20BN CF20NG CF25NG
Description Bonding Nipples 20mm 20mm Nipple 25mm Nipple
Standard Pack 25 25 25 10 10 10
Standard Pack 25 10 10
Standard Pack 100 100
Standard Pack 100 10 10
Couplers - Steel Galvanised CF20CG CF25CG CF32CG CF1.5CG CF2CG CF20ECG CF25ECG
Description 20mm Coupler 25mm Coupler 32mm Coupler 1.5” Coupler 2” Coupler Earth Coupler 20mm Earth Coupler 25mm
Locknuts - Steel Galvanised CF20LNG CF25LNG CF32LNG CF1.5LNG CF2LNG
Description 20mm Locknut 25mm Locknut 32mm Locknut 1.5” Locknut 2” Locknut
Milled Edge Lockrings - Steel BZP Galvanised CF20LR CF25LR CF32LR CF1.5LR CF2LR
Description 20mm Lockrings 25mm Lockrings 32mm Lockrings 1.5” Lockrings 2” Lockrings
Standard Pack 100 100 100 50 20 100 50
Standard Pack 100 100 100 50 25
Standard Pack 100 100 100 50 25
Catalogue for 2010 - 2011
Stop Plugs - Brass & Galvanised Galvanised CF20SPG CF25SPG CF20SPB
Description 20mm Stop Plug 25mm Stop Plug 20mm Slotted Head Brass
Reducers (25-20mm) - Malleable Galvanised CF2520RG CF3225RG CF3220RG
Description 25-20mm Reducer 32-25mm Reducer 32-20mm Reducer
Space Bar Saddles - Steel Galvanised CF20SBSG CF25SBSG CF32SBSG CF1.5SBSG CF2SBSG
Description 20mm Space Bar Saddle 25mm Space Bar Saddle 32mm Space Bar Saddle 1.5” Spacer Bar Saddle 2” Spacer Bar Saddle
Distance Saddles - Malleable Base & Steel Top Galvanised CF20DSG CF25DSG
Description 20mm Distance Saddle 25mm Distance Saddle
Standard Pack 100 100 100
Standard Pack 100 50 50
Box Lid - Steel & Gasket
Galvanised Description CFBLG Box Lid Standard CFGKT Besa Box Gasket (Rubber)
Flange Coupler (Complete with Long Bush & Lead Washer) Galvanised CF20CFG CF25CFG
Description 20mm Flanged 25mm Flanged
Diecast Zinc Alloy Self Colour / Black Standard Pack 100 100 50 50 25
Standard Pack 50 50
Standard Pack 100 100
Code Description CFHP Hook Plate Max Load 10Kgms CF20DC 20mm Dome Cover CF20MH 20mm Male Hook Max Load 10Kgms CFBSC 20mm Black Ball & Socket Cover
Standard Pack 50/100 50/100
Standard Pack 100 100 100 12
28
Steel Range - Hook Plate & Dome Cover Galvanised Description CFHPSG Hook Plates Steel CF20DCSG Dome Cover Steel
Standard Pack 25 25
...Robust Cable Management Solutions
29
Metal Conduit Fittings & Accessories Conduit Bender & Accessories
n Sturdy stand (heavy duty) toughest & lightest n Precision tough aluminium formers n Easily portable n Pack consists of 20mm/25mm - bending machine tool pack 20/25mm - vice & 20/25mm former n Range of accessories available n CE
Conduit Bender & Accessories www.ced-elec.co.uk
Code CB25 CBF20 CBF25 CBTS CBSB CBCP CBPV CBPVJ CRTRP CBROLLP CBGR
Description 20/25mm Conduit Bender Vice & Former + Tool Pack 20mm Conduit Bender Former-Aluminium 25mm Conduit Bender Former-Aluminium Conduit Bender Tube Stop-Self Conduit Bender Stop Bar-Self Conduit Bender Centre Pin-Self Conduit Bender Pipe Vice-Self Conduit Bender Pipe Vice Jaw-Self Terry Retaining Pins Roller Pins Grooved Roller
Conduit Die Sets & Dies Code DS20/25 D20 D25
Dimensions 86x51x104cm
Colour Yellow
Hilmor Code 900700B
Standard Pack -
- - - - - - - - - -
- - - - - - - - - -
563082 563084 620103 090751 120472 400300 661053 529827 120465 102010
- -
Dimensions Description (mm) 1 Die Stock, 1 each 20mm 42.2Ø x 17.5 25mm Guide & Die Die for 20mm Thread 42.0Ø x 12.5 Die for 25mm Thread 42.0Ø x 12.5
Special Bore for guide 36.5mm (Die) Recess radius of thread 8mm Recess radius of thread 10.5mm
Conduit Guides
Bore Guide (mm) 36.5 -
Dimensions (mm) 20 25
Tallow
Code Description TAL Hard White Tallow Plastic Tub
Standard Pack -
Dimensions (mm)
Standard Pack
750x115mm
275gms
Re Threader M3.5 and M4 n Suitable for cleaning out thread and restoring the thread n High speed steel and precision thread n Chamfer lead and permanently fitted handle n Supplied in Euro Slot Wallets n Two sizes M4 conduit box M3.5 Switch + Socket Boxes Code Description TLRT4 M4 Conduit Boxes Threader TLRT35 M3.5 Switch & Socket Boxes Threader
Dies, Guides, Sets & Tallow n Approval - BS 1813 : 1974, CE Fully Guaranteed n Stocks, Dies & Guides made from high quality steel for longer life n DS20/25 die sets consists of a die stock, 20mm & 25mm set off dies and 20 & 25mm guides n Internal dimension for die stock - 42.2Ă&#x2DC; x 17.5mm n Depth of bore for guides - 36.5mm
Catalogue for 2010 - 2011
Code DG20 DG25
Standard Pack 1 1
Adjustable Tap - Wrenches & Tapes n M4 threaded for metal boxes (Conduit) n M3.5 threaded for flush boxes (Switches & Sockets) Code Description TWB TAP Wrench Straight M3.5, M4, 2BA TWT T Shape TAP Wrench TM35 M3.5 Size TAP TM4 M4 Size TAP
Pitch Size (mm) -
Standard Pack Single 1
- M3.5 x 0.6 M4 x 0.7
Single 1 Set of 10 Set of 10
General Purpose - Non Hardening Water Resistant Polyurethane Plastic Compound Code Description PCGRN Compound - Green for sealing fittings in damp situation 1Kg tub
Standard Pack 1
* Suitable for wiring Looms & Bulkheads, Conduit or Joint Boxes.
Metal Capping - Galvanised Steel
30
Standard Code Description Pack/Lengths MCH13 13mm Metal Capping 2Mtr Lengths 50 MCH25 25mm Metal Capping 2Mtr Lengths 50 MCH38 38mm Metal Capping 2Mtr Lengths 50 *Handle with care sharp edges.
...affordable quality
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Technical Information Material Data
CED uPVC Conduits and Trunking Systems are produced in High Impact Polyvinyl chloride unplastised grade material capable of withstanding the most hazardous conditions on site and which exceeds most stringent requirements of the British Standards. Characteristics of CED High Impact uPVC
www.ced-elec.co.uk
Specific Gravity - Impact Resistance - Tensile Strength - Chemical Resistance - Coefficient of linear Expansion - Water Absorption - Flammability - (Pipe & Fittings) - (Moulded Fittings) - Electric Strength - Oxygen Index - Electric Strength - Insulation Resistance - Operating Temperature -
1.40 - 1.46 High Impact resistance. The material is formulated to comply with -5 to 60°C Cable Trunking Standards. 450/565Kg/cm² The material is virtually unaffected by Inorganic acid, alkalis, and salt. 7x10/m/deg.C Negligible BS:4607 and BS:EN50086 Vicat. Softening point 80°C Vicat. Softening point 76°C To the requirement of BS:4607 and BS:EN50086 42% To the requirement of BS:4607 and BS:EN50086 To the requirement of BS:4607 and BS:EN50086 -5 to +60°C
Standards Conduit
-
BS:EN50086
Conduit Fittings
-
BS:4607
Trunking - BS:4678-Part-4 (with latest amendments)
The following notes are intended to be a guide to the installation of CED conduit, trunking and fittings. To ensure safety in installation, commissioning and maintenance, work should be undertaken by competent personnel and in accordance with the relevant codes of practice and statutory requirements. Information on installation can be found in: n Regulations, British Standards Specifications and code of practice n Regulation for Electrical equipment of buildings (IEE publication)
Choice of Conduit
The choice depends on type of work being undertaken and specification, Heavy Mechanical Stress (HMS) round conduits are normally used in casting in situ and surface work. Light Mechanical Stress (LMS) Conduit is suitable for concealed work in drops and in screeds. Oval conduit is normally chosen for use in plastered walls and can be used as switch drops in surface work. Trunking are generally used as a method of installing cables in domestic/commercial surface work and installation beneath plaster. Surface Installation Horizontal runs of conduit should be secured at a maximum distance of 1.2Mtrs. Conduit used in surface installation, should be fixed using saddles or space bar saddle. If fittings or directional changes take place saddles should be fixed approximately 150mm either side to maintain support. The fastening should not be over tightened to permit thermal movement of the conduit. Jointing PVC solvent cement is the recommended method of joining conduit into fittings like couplings, adaptors, bends, and boxes. CED solvent cement has been specially formulated to provide a watertight permanent joint.
Bonding Instructions Conduits and fittings to be bonded must be clean, dry and free from oil, moisture, dirt, and grease. n Cut the pipe, remove burr from both the inside and outside of the pipe with a knife, file, or reamer. n Apply an even layer of cement to the pipe and fitting. n Immediately push the pipe into the fitting to full depth without twisting. Hold in place for 30 seconds and clean off excess cement.
Bending Conduit
Bending of conduit up to 25mm in diameter can be carried out using correct size and gauge of bending spring. It should be noted that heavy gauge spring is plated Green colour for heavy duty conduit and medium/ light gauge spring is plated Red colour for medium and light pipe. These springs are not interchangeable. Make sure they are not damaged in any way as this can cause the conduit to kink and fracture making removal of the spring difficult. Cold Bending To bend the conduit, insert the spring to the desired position, grip the conduit on either side of the bend and bring slowly together to form the bend. The bend should be made more acute than necessary due to the tendency of the PVC to recover after bending. Pull the spring gently from the PVC conduit; do not pull too hard otherwise damage to the spring may occur. The conduit should then be fastened into position to prevent further recovering occurring.
Catalogue for 2010 - 2011
Conduit & Trunking
Hot Bending
Conduit sizes over 25mm in diameter, will require hot bending, employ the same procedure as cold bending but with application of gentle heat just prior to bending; care being taken to avoid the direct application of flame to the conduit. When the conduit is in a pliable state, slowly bend around a suitable former, holding the position for about one minute until set. If the conduit is bent too fast or, particularly in the case of light conduit, there is a risk of damage to both the conduit and spring. Similarly once the bend has been made it should not be forced backwards but allowed to recover naturally.
Earthing
The properties of PVC make it an all insulated system and the use of separate earth cable is essential which greatly reduces the risk of poor earth continuity that can result from any breakdown of the joint, which may occur in steel systems.
32
...Robust Cable Management Solutions
Mini and Maxi Trunking
JUNCTION BOXES CIRCULAR
CED trunking systems designed to give improved appearance and security to surface cables with its wide range of trunking sizes and fittings offers an efficient and economical solution to cable management. Trunking consists of base and clip-on lid which is fitted to the base by pressing it along its front face. The lid can be easily removed by lifting it from the base at one end and peeling it away. The lid has an easy closing mechanism, which is designed to give a securely closed installation, yet is easily accessible for maintenance or modification.
D ØA ØC ØB
33
Mounting Drill oversize holes on base of trunking to mechanically fix to the desired surface using flat head screws with washers. Fixing centre should not be more than 400mm apart, or more than 150mm away from the end of the straight run.
ØG
Joints At each joint; 3mm should be left for expansion. A fine toothed tension saw and mitre block should be used to cut the trunking, to provide a neat installation.
t
E F
t
Normal Outside Diameter of Conduit
B
A
Min
Internal bends must be mitred to ensure total enclosure or trunking. External bends should be cut square with the corner and flat angles and tee’s, cut the side wall of the trunking for the cable entry. None of the cutting is critical as the clip on fittings have built-in overlap for the lid and sidewalls.
C
D
E
F
Min
Min
G
Max
T
Min
Min
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
20
23.0
17.00 + 0.25
20.0
25
14.5
13.5
60 + 1.5
1.6
25
29.5
22.75 + 0.25
23.0
28
17.5
16.5
60 + 1.5
1.6
COUPLING BENDS All dimensions in millimetres Y
www.ced-elec.co.uk
R
Y
ØD1 ØD2 I2
90°
I2
Minimum Inside Diameter of Bend
Normal Size
Outside Diameter of Bend
Inside Diameter of Collar
D1
D2
D3
R
Y
I2
(1)
(2)
(3)
(4)
(5)
(6)
(7)
16
16 - 0.3
13.1
16.1 + 0.2
55
100
35
20
20 - 0.3
16.9
20.1 + 0.2
65
115
35
25
20 - 0.3
21.3
25.1 + 0.3
90
160
35
32
32 - 0.3
27.9
32.1 + 0.3
125
215
45
40
40 - 0.3
35.5
40.1 + 0.4
160
260
45
50
50 - 0.3
44.7
50.1 + 0.4
210
310
55
ØD3
Conduit and trunking cable capabilities Single-core PVC - insulated cables in straight runs of conduit not exceeding 3 metres in length. For each cable it is intended to use, obtain the appropriate factor from Table 1A. Add all the cable factors so obtained and compare with the conduit factors given in Table 1B. The conduit size which will satisfactorily accommodate the cables in that size having a factor equal to or exceeding the sum of the cable factors.
Single-core PVC - insulated cables in straight runs of conduit exceeding 3 metres in length, or in runs of any length incorporating bends or sets. For each cable it is intended to use, obtain the appropriate factor from Table C. Add all the cable factors so obtained and compare with the conduit factors given in Table 1D, taking into account the length of the run it is intended to use and the number of bends and sets in that run. The conduit size which will satisfactorily accommodate the cables is that size having a factor equal to or exceeding the sum of the cable factors.
TABLE 1A Cable factors for short straight runs Type of Conductor Solid
Stranded
Factor 22 27 39 31 43 58 88 146
TABLE 1C Cable factors for short straight runs or incorporating bends Type of Conductor
TABLE 1B Conduit factors for short straight runs Conductor cross sectional area mm2
Factor
20 25 32
460 800 1400
Conductor cross sectional area mm2
Factor
1.0 1.5 2.5 4.0 6.0 10.0
16 22 30 43 58 105
Solid or Stranded 1D Conduit factors for runs incorporating bends
TABLE 1D Conduit factors for runs incorporating bends Length of run (m) 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 6.0 8.0 7.0 9.0 10.0
16
20 25 Straight
32
16
911 900 889 878 857 837 818 800 783
188 182 177 171 167 162 158 184 150 143 136 130 125 196
Covered by Tables 1A and 1B 179 177 174 171 167 162 158 154 150
290 286 282 278 270 263 256 250 244
521 514 507 500 487 475 463 452 442
20 25 One Bend 303 543 294 528 286 514 278 500 270 487 263 475 256 463 250 452 244 442 233 442 222 404 213 388 204 373 196 358
Cleat Selection Chart for XLPE SW PVC Cable Cable Size 1 Core 2 Core 1.5 CC5 2.5 CC6 4.0 CC6 6.0 CC7 10.0 CC8 16 CC8 25 CC10 35 CC12 50 CC7 CC11 70 CC8 CC12 95 CC9 CC14 120 CC10 CC16 150 CC11 CC16 185 CC12 CC18 240 CC14 CC20 300 CC16 TC9 400 CC16 TC10 500 CC18 630 CC20 800 TC9 1000 TC10
32
16
947 923 900 878 857 837 818 800 783 750 720 692 667 643
177 167 158 150 143 136 130 125 120 111 103 97 91 86
3 Core CC6 CC6 CC7 CC7 CC8 CC9 CC11 CC12 CC12 CC14 CC16 CC16 CC18 CC20 TC9 TC10 TC11
Conduit 20 25 Two Bends 286 514 270 487 126 463 244 442 233 422 222 404 213 388 204 373 196 358 182 333 169 311 159 292 49 275 141 260
4 Core CC6 CC6 CC7 CC8 CC8 CC10 CC12 CC14 CC14 CC16 CC18 CC20 TC9 TC9 TC10 TC11 TC14
32
16
900 857 818 783 750 720 692 667 643 600 563 529 500 474
158 143 130 120 111 103 97 91 86
7 Core CC7 CC7 CC8
20 25 Three bends 256 463 233 422 213 388 196 358 182 333 163 311 159 292 149 260 141 260
12 Core CC8 CC9 CC11
32
16
818 750 692 643 600 563 529 474 474
20 25 Four bends 130 213 388 11 182 333 97 159 292 86 141 260
19 Core CC10 CC11
Catalogue for 2010 - 2011
Conductor cross sectional area mm2 1.0 1.5 2.5 1.5 2.5 4.0 6.0 10.0
32 692 600 529 474
27 Core CC12 CC14
34
...affordable quality
Introducing our new 2009/2010 PVC Conduit Fittings catalogue (including our range of Metal Conduit Fittings), specifically manufactured to meet the very high standards required by electrical engineers. Designed to provide the widest versatility whilst being robust and durable.
Other products We have a range of literature that we have produced which can be requested. Our “Consumer Units” and “Site Electrics” brochures as well as our “Meridian Lighting” catalogue may be of particular interest to you, If you require a copy please contact us at the address below.
www.ced-elec.co.uk
Branch Stamp:
44-48 Freshwater Road, Dagenham Essex RM8 1RX (England)
Telephone. 020 8503 8500 Facsimile. 020 8503 8900 www.ced-elec.co.uk - email. info@ced-elec.co.uk CED | edc1317 | 09/10