METAL CHIPS SMART SOLUTIONS FOR METAL CHIP CONVEYING AND TREATING
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COMETEL. SINCE 1987 04
METAL CHIP CONVEYORS 06
CHIP CRUSHERS 08
CHIP CENTRIFUGES
— EACH PROJECT IS UNIQUE. WE LISTEN TO YOU AND MAKE IT HAPPEN.
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METAL CHIP TREATING COMPLETE SOLUTIONS 10
CHIP RECYCLING AND VALORIZATION PROCESS 12
PERSONALIZED SOLUTIONS 14
CHIP TREATMENT COMPACT SYSTEMS 16
OIL AND COOLANT FILTERING UNITS 20
MATERIAL SEPARATION 21
ACCESSORIES 22
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TECHNICAL FEATURES 23
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COMETEL METAL CHIPS
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INTERNATIONAL EXPANSION. GLOBAL SPIRIT.
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KNOW - HOW
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GUARANTEE
As a result of our extensive experience, we have expertise, knowledge and the best professionals.
We are involved in the whole process, from design and manufacturing to commissioning and providing technical support, which means we can offer the optimum solution for each project.
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STYLE
Our production plants in Spain and Mexico allow us to provide turnkey solutions across five continents.
Clarity, proximity and attention to detail allow us to offer the best product in the best way possible.
VITALITY We strive to push ourselves, innovate, go one step further and discover new opportunities.
OUR VALUES
PRODUCTIVE PLANTS INSTALLED PROJECTS
THE ESSENCE OF OUR CHARACTER
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HISTORY. AUTHENTICITY SINCE 1987.
INNOVATION. COMMITTED TO THE FUTURE.
We are a family owned company with over 30 years’ experience in designing, manufacturing and commissioning turnkey solutions for conveying and processing chips, metal scrap and waste.
At Cometel, our unwavering support for innovation covers all processes, from the initial Design and Engineering stages to the Production and Installation phase.
PERSONALISATION. MADE FOR YOU. Our technological capabilities and flexibility enable us to design solutions which are specific to each need that arises.
CONVEYORS
COMETEL METAL CHIPS
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CONVEYORS PERSONALIZATION The conveying belt “in house“ manufactured, is completely adaptable to the needs of the material that should be conveyed. Chain shafts and rollers are thermal treated to increase the strength and high durability of the conveying belt.
RELIABILITY
They allow a correct chip extraction, canalizing chips through conveying belts and treating chips with high quality and well developed machines, both in design and performance, keeping the environment or workshop clean, tidy and avoiding the contact of the material by the plant operators.
METAL HINGED CONVEYOR BELT
A very reliable and robust system that brings working guarantee and a long lasting experience to the user.
CONVEYING BELT SIZE
1,5” / 38,1 mm
1,5”
2,5”
4”
6”
6” / 152,4 mm
Metal Hinged conveyors are suitable for the extraction of chips from machines, and for conveying chips along the workshop towards the treating area or to the chip collecting point.
4” / 101,6 mm
Our Engineering Department designs and develops the most suitable system for the extraction and treating of chips depending on each particular need and taking into account the space assigned for the installation.
TIDINESS AND CLEANING
2,5” / 63,5 mm
ADAPTABILITY
The belt size depends on the size and volume of chips that should be conveyed.
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SCRAPER CONVEYORS
HARPOON-BAR CONVEYORS Scraper conveyors are used for short chips conveying. They are built by two side chains, where we place the scraper or the plate that drags the chips along the conveyor housing or frame.
MAGNETIC CONVEYORS The harpoon bar conveyors are used for the extraction of a big quantity of chips and coolant along the workshop. They are composed by a harpoon bar drived by a hydraulic cylinder moving alternatively and allowing the movement of the chips.
Magnetic conveyors are used for the conveying of small and medium quantity of ferric chips or particles. They are composed by a leak proof frame built of stainless steel and with two side chains where permanent magnets are placed.
CHIP CRUSHERS
COMETEL METAL CHIPS
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CHIP CRUSHERS
CHIP CENTRIFUGES
Chips crushers are designed for crushing long or skeined chips, to reduce their volume and to prepare the material for the centrifuging or briquetting process.
These centrifuges are used for the separation of the oil or coolant from the chips coming from screw cutting, machining or crushing. After the centrifugation process chips get a humidity degree under 3%, getting different economic and environmental advantages: • Increase of the economic value of the centrifuged chips (both for selling or for the foundry process). • Recovery and reuse of coolants and oils used in the machining process. • Conversion from dangerous waste to lifeless waste. • Efficiency in the subsequent magnetic separation between ferric and non-ferric particles.
VERTICAL AXIS CHIP CRUSHERS They are used with high chip production and for crushing the chips collected from the whole plant. E
A
VERTICAL CHIP CRUSHERS HEIGHT (mm)
WIDTH (mm)
C-500-TRIT
400-1200
7,5
2290
1725
C-600-TRIT
1500-1750
22
2675
1450
9
D
POWER (Kw)
F
CRUSHING CAPACITY (Kg/h)
HORIZONTAL AXIS CHIP CRUSHERS
B
C
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They are used for small quantity of chips or placed in the output of single machines.
2 AXIS
1 AXIS
HORIZONTAL CHIP CRUSHERS
CHIP CENTRIFUGES
CRUSHING CAPACITY (Kg/h)
POWER (Kw)
LENGTH (mm)
WIDTH (mm)
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
PRODUCTION (Kg/h)
POWER (Kw)
C-300-1H-TRIT
200-300
2,2 - 4
725
855
C-300-CCC
610
1150
720
1475
755
720
200-500
1,5
C-500-1H-TRIT
300-400
2,2 - 4
925
855
C-400-CCC
810
1360
1050
1500
800
700
400-900
2,2
C-400-2H-TRIT
Up to 500
Up to 5,5
1050
820
C-500-CCC
980
1780
1260
1970
1035
935
600-1500
5,5
C-650-CCC
1200
2060
1630
1930
1170
760
800-4000
5,5
METAL CHIPS TREATMENT COMPLET INSTALLATIONS
COMETEL METAL CHIPS
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METAL CHIPS TREATMENT COMPLET INSTALLATIONS
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These installations are customized designed and their main objective is to eliminate chips and coolants handling time, and thanks to this process we get materials with higher value, free of dangerous wastes, and also the possibility of coolants or oil reuse. To offer the most suitable installation for each particular need, we have a permanent test area where the customer has the possibility to test each machine with his own material, and to check the efficiency of our machines.
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RECEPTION HOPPER 4
LIQUID BACK WITH PUMP
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VIBRANT SCREEN
10
SWIVEL TRAY
2
LOADING CONVEYOR 5
FILTERING UNIT
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CHIPS CENTRIFUGE
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8
3
CRUSHER
4 6
6
MAGNETIC SEPARATION
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MAGNETIC SEPARATION DRUM
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CHIP RECYCLING PROCESS
COMETEL METAL CHIPS
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5 12
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3
13
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13 6
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CHIP RECYCLING PROCESS In COMETEL we are leaders in the designing, manufacturing and supplying specific solutions for the correct use and recycling of metal chips, offering customized and global solutions from the reception of the chips (regardless the initial status of the chips, long, curly chips…) to their feeding to the foundry furnace.
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VIBRANT SCREEN 6
VIBRANT SCREEN
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DRYING FURNACE
2
VERTICAL AXIS CRUSHER 7
CONTINUOUS CHIP CENTRIFUGE
12
BRIQUETTING PRESS
3
MULTISPINDLE HOPPER 8
MAGNETIC SEPARATION DRUM
13
FOUNDRY FURNACE
4
GRAVITY FILTER 9
MULTISPINDLE HOPPER
5
AUTOCLEANING DREDGER 10
METALLIC BELT CONVEYOR WITH SWIVEL TRAY
CUSTOMIZED SOLUTIONS
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COMETEL METAL CHIPS
CUSTOMIZED SOLUTIONS
DEPENDING ON THE FEEDING SYSTEM When in an installation the first conveyor receives a big quantity of chips, we design and manufacture custom made storage hoppers, which allow the using of the most appropriate unloading system. By this way, the customer saves time and avoids the continuous presence of the
operator close to the installation. Once the storage Hopper has been loaded, chips will move forward through some spindles towards the loading conveyor.
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DEPENDING ON THE MATERIAL With a linear design, and besides the crushing and centrifuging processes we also include a magnetic separation process for the separation of ferric particles that can be glued to the chips. This separation process happens
DEPENDING ON THE WORKSHOP LAY OUT Depending on the customer needs, we design the most suitable installation for each layout, which allows the maximization of the space.
after the centrifuging of the chips, because as there is less humidity it allows a better attraction of the ferric particles by the permanent magnet.
CHIP TREATMENT COMPACT SYSTEMS
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COMETEL METAL CHIPS
CHIP TREATMENT COMPACT SYSTEMS METAL CHIP TREATMENT MODULAR SYSTEM
CRUSHING AND CENTRIFUGING MONOBLOCK SYSTEM
The compact metal chip treatment system offers the opportunity to develop the whole treatment process (crushing, pieces screening and centrifuging) by a compact installation, with a very small footprint, and easily moveable in the workshop depending on the production requirements of the customer. It is a complete turnkey solution, not requering any installation on the workshop.
HIGH REVALORIZATION
RECOVERY OF THE COOLANTS
HUMIDITY UNDER 3%
SPACE OPTIMIZATION
SEPARATION OF EXTRANGE ELEMENTS
VOLUME REDUCTION
EASY ASSEMBLY
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This compact system we integrates the crushing and centrifuging process in just one machine, so it occupies a very small footprint on the workshop. Thanks to this machine we eliminate the oil or coolant from the chips, having the possibility of reuse this coolant in the production process. It allows to get chips with higher value and prepared for briquetting process.
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COMETEL METAL CHIPS
FILTERING UNITS GRAVITY FILTERS, MAGNETIC SEPARATION, HYDROSTATIC FILTERS
SEPARATION MAGNETIC SEPARATION, OVERBELTS, AND VIBRANT SCREENS
ACCESSORIES SWIVEL TRAYS AND FEEDING HOPPERS
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FILTERING UNITS
COMETEL METAL CHIPS
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FILTERING UNITS
SEPARATION MAGNETIC DRUMS
FILTERS COMETEL filtering units are developed for the filtering and recovery of coolants. The liquid is directed towards a diffuser, from where it is spread over a filtering paper which holds back the
particles contained in the fluid. If the cutting fluid is pre-filtered by a magnetic separator, it enables up to 90% of the filtering paper to be saved.
Magnetic drums are used for the separation of ferromagnetic materials from other wastes. Its frame has scraper plates that brings material towards the area free of magnetic power, where the magnetic waste falls by gravity.
GRAVITY FILTERS A
B
FLOW l/min
C-60-SM
1510
610
60
C-100-SM
1510
810
100
C-150-SM
1800
1110
150
C-200-SM
2200
1110
200
C-250-SM
2700
1110
250
C-300-SM
2900
1110
300
C-400-SM
3200
1570
400
C-500-SM
3500
1570
500
OVERBELT Overbelts are composed by permanent ferrite and neodymium magnets, and they are used for the automatic separation of ferromagnetic materials from several materials: industrial, wastes, electric components.
HYDROSTATIC FILTERS A
FLOW l/min
C-720-FHBM
825
250-400
C-1020-FHBM
1125
400-600
C-1520-FHBM
1625
600-800
C-2020-FHBM
2125
800-1200
The rubber belt has a scrapper plate that remove metallic wastes that are attracted by the magnet to a side container.
A
VIBRATING SCREEN MAGNETIC SEPARATION
B
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A
B
A
Magnetic separators are used for the retention and separation of ferric particles from the coolant. The previous process for the magnetic separation is the filtration process, and sometimes it can be done at the same time placing the magnetic separator over the filtering unit.
A
B
CAUDAL l/min
C-60-SM
285
515
60
C-100-SM
375
605
100
C-150-SM
550
785
150
C-200-SM
735
965
200
C-250-SM
885
1115
250
C-300-SM
975
1205
300
C-400-SM
1125
1355
400
C-500-SM
1305
1535
500
The main objective of this screen, is to avoid the presence of pieces and foreing elements mixed with the chips, before chips go into the centrifuge. So by this way metal chips will go into the centrifuge and all the foreing elements separated in the vibrating screen will be directed to a separate back.
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COMETEL METAL CHIPS
ACCESSORIES
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ACCESSORIES
TECHNICAL FEATURES
SWIVEL TRAYS Swivel trays are used for the proper distribution of the material in the storage containers. We include positioning detectors to regulate the tray tour and for an uniform distribution of the chips onto the container.
A
C
D
E
Fmin
Gmin
L3min
C--CH
P=1,5”
160
126
80
220
60
200
300
C-CH
P=2,5”
225
155
115
250
80
240
380
C-CH
P=4”
350
180
220
350
100
260
C-CH
P=6”
640
334
540
640
250
525
C-CH
P=1,5”
P=2,5”
P=4”
P=6”
K
M
K
M
K
M
K
M
C-150-CH
240
150
265
150
-
-
-
-
600
C-300-CH
390
300
415
300
450
300
-
-
600
C-450-CH
540
450
565
450
600
450
-
-
C-600-CH
690
600
715
600
750
600
800
540
C-750-CH
-
-
865
750
900
750
950
690
C-900-CH
-
-
1015
900
1050
900
1100
840
C-1050-CH
-
-
1165
1050
1200
1050
1250
990
C-1200-CH
-
-
1315
1200
1350
1200
1400
1140
60º 45º
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30º 15º
F(min)
0º
FEEDING HOPPERS
SECTION A - A"
R
snartonceT 5B 17P U 57 W
M
L2
A
E
These feeding hoppers are designed to store chips and to improve their dosing onto the loading conveyor.
K
G (min)
H
L3(min)
A
C
A
á
They eliminate the accumulation of material and enables the ongoing of the material towards the feeding conveyor.
A" D
L1
B
SPINDLE HOPPERS
Placed over the feeding conveyor to the crusher or centrifuge the blades crush the vaults generated by a huge quantity of chips, and it allows the falling of the chips by gravity onto the conveying belt.
A
BLADE HOPPERS
Smart solutions for chips, metal scrap and waste conveying and treating.
BIARRITZ MONTERREY SAN SEBASTIÁN BILBAO
ELGOIBAR
QUERÉTARO CELAYA MEXICO DF
PAMPLONA
SPAIN
MÉXICO
Pol. Ind. Albitxuri, 8 20870 Elgoibar (Gipuzkoa) - Spain
Pol. Emp. Santa Rosa Jauregui Avenida Hércules 300, #1-12 76220 Querétaro (QRO) - México
T +34 943 741 662 cometel@cometel.net
T +52 442 312 2657 cometelmexicana@cometel.net
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