THE
DEMO DAYS
Customers test Komatsu, BOMAG equipment during Komatsu Equipment Company event
White logo is below
A Komatsu Equipment Company publication • www.KECTheRock.com • October 2019
A MESSAGE FROM THE PRESIDENT
Dear Valued Customer: John Pfisterer, President
While industry groups are actively recruiting new employees to fill skilled-labor positions, a shortage of such workers remains. One aspect of today’s construction industry that many potential crew members may find attractive is the growing use of technology, especially when it comes to equipment. Komatsu revolutionized integrated GPS technology and is now taking its intelligent Machine Control dozers to the next level with Proactive Dozing Control logic to mimic the actions of seasoned operators during rough-cut application. Now, these dozers truly deliver first-to-last-pass auto blade control and continuous data collection. We believe this is another giant leap in helping novice operators become skilled dozer hands faster. You can read more about how Komatsu has continued to improve its innovative technology in this issue of The Rock. Komatsu also led the way in bringing integrated technology to excavators and has added another to the lineup with its new PC290LCi-11. It is well-suited for applications that require good stability and working range, and its size helps to avoid most transportation limits associated with larger-size-class excavators. Find out more inside. This issue features two case studies, one shares the success story of a customer who relies on the intelligent Machine Control technology, while the second focuses on a waste-industry application. I think you will find both interesting as each provides insight into how Komatsu machinery offers greater accuracy, efficiency and productivity. Whatever equipment you use, proper maintenance is essential. Fluids are part of that and it’s important to use the ones designed for the conditions you face in order to get the best protection. If high heat is a problem, Komatsu’s HO56-HE hydraulic oil could be the solution. We’ve included an article that details its benefits. As always, if there’s anything we can do for you, please call or stop by one of our branch locations.
Taking ‘intelligence’ to the next level 2
Sincerely, KOMATSU EQUIPMENT COMPANY John Pfisterer, President
SERVING YOU FROM THESE LOCATIONS:
THE
SALT LAKE CITY, UT (CORPORATE) 1486 South Distribution Drive Salt Lake City, UT 84104 (801) 972-3660
IN THIS ISSUE DEMO DAYS
pg. 4
Check out customers testing Komatsu and BOMAG equipment during a Komatsu Equipment Company event.
GUEST OPINION
pg. 8
Think a four-year degree is the only way to prepare for a career? Read the reasons why one insider believes otherwise.
A CLOSER LOOK
pg. 11
Learn why setting goals and securing buy-in are keys to success when adopting new technology.
PRODUCT FOCUS
pg. 14
Get a glimpse of the new PC290LCi-11 excavator that uses 3D design data to deliver first-to-last pass accuracy.
CASE STUDIES
pgs. 17 & 19
Find out how one contractor is improving accuracy and efficiency with intelligent Machine Control dozers and excavators. See why outfitting its excavator fleet with Komatsu waste packages helps a recycling firm achieve production goals.
PRODUCT IMPROVEMENT
pg. 24
Discover the benefits of Proactive Dozing Control logic, which tracks, collects and interprets terrain data and then makes decisions based on that information.
INDUSTRY EVENT
pg. 27
Take a look at the latest solutions and support featured during the 2019 Waste Expo in Las Vegas.
SERVICE NEWS
pg. 28
Specially formulated hydraulic oil can help solve oil degradation in hot environments. Uncover the details inside.
Published by Construction Publications, Inc. for
www.komatsueq.com
CMYK 100-90-0-0
Printed in U.S.A. © 2019 Construction Publications, Inc.
MYTON, UT 10350 South Sandwash Road Myton, UT 84052 (435) 216-7777 SPRINGVILLE, UT 2198 West 800 North Springville, UT 84663 (801) 461-2401 ST. GEORGE, UT 1409 East 3850 South St. George, UT 84790 (435) 986-1000 ELKO, NV 4460 Pioneer Way Elko, NV 89801 (775) 753-7557 LAS VEGAS, NV 3825 Losee Road North Las Vegas, NV 89030 (702) 399-1004 RENO, NV 900 Marietta Way Sparks, NV 89431 (775) 356-1334 WINNEMUCCA, NV 4715 West Winnemucca Boulevard Winnemucca, NV 89445 (775) 753-7557 CASPER, WY 1180 Iron Street Evansville, WY 82636 (317) 223-4660 GILLETTE, WY 10790 South Highway 59 Gillette, WY 82718 (307) 682-1445 ROCK SPRINGS, WY 405 Jonah Drive Rock Springs, WY 82901 (307) 686-1300 BILLINGS, MT 1124 Main Street Billings, MT 59105 (406) 255-4600
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SPECIAL EVENT
Discover more at KECTheRock.com
DEMO DAYS
Customers test Komatsu, BOMAG equipment during Komatsu Equipment Company event
K
Komatsu Equipment Company (KEC) customers had an opportunity to test drive Komatsu and BOMAG products during its recent Demo Days. Nearly 20 machines were available to operate, including several Komatsu intelligent Machine Control dozers and excavators as well as a BOMAG MPH 600 soil stabilizer. “We want to give customers an idea of the broad spectrum of machinery that KEC carries to meet their specific job requirements,” said Jim Sandercock, General Manager of Sales for Nevada and Wyoming. “This is a friendly environment that allows them to get in the cab and put a wheel loader, dozer, excavator, truck, motor grader or other equipment in a situation
Travis Haddow (left) and Ryan Pack with Kilgore test equipment during Demo Days.
that is as close to a real-world jobsite as we can simulate.” KEC also offered excavator and wheel loader competitions during the three-day event. Shane Bills of BMEI won the excavator challenge, which involved moving “pins” among safety cones. Jace Nix of GT Nix Construction took the top prize in the wheel loader category where competitors navigated an obstacle course and moved pieces of rebar. “This is a fun event, in addition to a chance to show contractors a sampling of the equipment and comprehensive support KEC backs it with,” said President John Pfisterer. “We hope by the time they leave here, they will see us as a total solutions provider.” KEC personnel were stationed near each machine to answer questions and show attendees the features and benefits of the equipment. Manufacturer and other vendor representatives were on-hand to discuss their products, including BOMAG Territory Manager Bill Stalzer. Rob Morrow, Mountain Regional Equipment Continued . . .
A large contingent from the GT Nix Construction team took time for a group photo.
4
Komatsu Equipment Company employees were on-hand to answer questions and provide information about the equipment available for demonstration.
Excavator Competition
The Komatsu HM400 articulated dump truck was a big hit as customers could take a spin around the outside of the demonstration area.
KEC had several sizes of Komatsu dozers on hand, including intelligent Machine Control models that provide automatic grade control from first pass to last.
Name
Company
Final Time
Shane Bills
BMEI
4:11
Nick Gavin
Gavin Excavation
4:44
Gary Nix
GT Nix Construction
5:38
Scott Robbins
BMEI
5:45
Blain Burgener
BMEI
6:09
Jace Nix
GT Nix Construction
6:18
Shane Moore
Shane Moore Ex
6:45
John Carson
TEC Excavation
7:25
Joseph Andrews
GE Excavation
7:27
James Young
GT Nix Construction
7:44
Hank William Hughes GT Nix Construction
7:46
Jeremy Cornia
Naycor Construction
7:58
Travis Haddow
Kilgore
8:08
Dexter Sims
Gradex
8:24
Nick Greener
Superior Scapes
8:36
Clint Osmond
Osmond Construction
8:40
Austin Stegen
Paragon Construction
8:45
Troy Stuart
GT Nix Construction
8:52
Wayne Anderton
Tooele County
9:18
Corey Moore
Shane Moore Ex
10:36
Ryan Pack
Kilgore
12:44
Loader Competition
KEC customers had the chance operate a variety of equipment, including a Komatsu GD655 motor grader. Ditch work is easier with Komatsu intelligent Machine Control excavators that won’t let operators dig below targeted elevation.
Name
Company
Final Time
Jace Nix
GT Nix Construction
6:24
Gary Nix
GT Nix Construction
6:42
Shane Bills
BMEI
7:09
Scott Robbins
BMEI
7:17
Nick Gavin
Gavin Excavation
7:36
Austin Stegen
Paragon Construction
7:42
Hank William Hughes GT Nix Construction
9:21
Troy Stuart
GT Nix Construction
9:23
Jason Judd
BMEI
9:36
Dallon Becraft
Slippery Rock Construction 10:04
James Young
GT Nix Construction
10:32
Clint Osmond
Osmond Construction
11:03
Larry Young
GT Nix Construction
11:12
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Focus on drone technology . . . continued
Solutions Account Manager, answered questions about the wide range of aftermarket products that his company carries, such as automatic greasing, rearview cameras and safety systems that KEC can add to machinery. In addition to equipment, KEC showcased its product support capabilities. SMARTCONSTRUCTION Consultants demonstrated how customers can utilize GPS capabilities such as Komatsu’s intelligent Machine Control in their operations. Representatives from Propeller Aero highlighted their company’s drone technology that can be used for aerial surveying and data collection, which allows users to monitor and track site changes. Big machines are always a draw, including the D375AX that (L-R) Kyle Maxfield, Dallon Becraft, Riley Guibord and Monte Mills with Slippery Rock Constructors operated.
(L-R) KEC Territory Sales Manager Cory Reynolds discussed dozers with Ryan and Zeke Naylor of Sharp Water Mechanical. Attendees checked out some of the BOMAG products KEC carries, including a soil stabilizer and double drum roller (inset).
“KEC delivers the total package for a wide variety of industries and applications, including road building, utility installation, mass excavation, mining and more,” said Sandercock. “Demo Days allows us to show that scope all in one location where customers can try out a machine and have some fun.” ■
(L-R) Darrel Blackmore, Louie Chavez and Kyle Blackmore with Rhine Construction inspected the dozers.
(L-R) Shane and Corey Moore with Shane Moore Excavation talked with KEC SMARTCONSTRUCTION Consultant Tyler Peck.
(L-R) Todd, John and Sam Carson with TEC Excavation operated several pieces of equipment.
6
THINK FURTHER. THINK BOMAG.
YOUR lOcAl KOMATsU EqUIpMENT dEAlER Is NOw OFFERING BOMAG EqUIpMENT. Find out how much further you can go with BOMAG. Contact a Komatsu dealer today. UTAH Salt Lake City (Corporate)
(801) 972-3660
Parts: (801) 952-4709
(877) KOMATSU
Myton • (435) 216-7777 Springville • (801) 461-2401 St. George • (435) 986-1000
NEVADA Elko • (775) 753-7557 Las Vegas • (702) 399-1004 Reno (Sparks) • (775) 356-1334 Winnemucca • (775) 753-7557 WYOMING Casper • (307) 223-4660 Gillette • (307) 682-1445 Rock Springs • (307) 686-1300
www.bomag.com
W W W. K O M AT S U E Q . C O M
GUEST OPINION
TAKE A DIFFERENT ROUTE Construction careers often pay as much or more than those requiring traditional four-year degree
A
As our children grow up, we continually ingrain in them that there is one route to success – a four-year degree. However, higher education is not solely defined by a bachelor’s degree. There are other paths that will guide them in the right direction before entering the workforce.
Deanna Quintana
Deanna Quintana emphasizes that careers in construction and the skilled trades can be as, or more, lucrative and rewarding than those requiring the traditional route of higher education that leads to a four-year degree.
While there are misconceptions about the construction and skilled-labor industry, numbers prove that there are millions of jobs available in this field and compared to college graduates, they’re well-paid. The average starting salary for college graduates stands at $50,004; however, student debt is on the rise and the class of 2018 graduated with an average of $29,800 in loans. One of the most important reasons students choose to pursue a four-year degree is to land a high-paying job. The truth is, multiple careers in construction make an average of $65,000 per year and do not require a degree from a large institution. This poses the question: How does one get higher education without going to a traditional college or university? The answer is simple: apprenticeships; technical
or community colleges; and career and technical education (CTE).
Earning while learning Apprenticeships provide valuable on-the-job training and are structured programs relating to the technical and academic competencies that apply to the job. In fact, the construction industry in the United States represents approximately 30 percent of all active, registered apprentices. Construction is one of the few industries where individuals are given the opportunity to develop skills and knowledge about a career, while earning a paycheck. Technical or community colleges offer shorter time spent in school and can be just as beneficial and rewarding as a four-year degree. In these programs, minimal debt is incurred, and the skills and education obtained apply directly to careers upon graduation. CTE prepares secondary, postsecondary and adult students with the hard and soft skills needed to build a successful career and life. Classes prepare students for a variety of high-skill, high-wage and high-demand careers. While a four-year degree may be the path for some, it is not the only form of post-secondary education. Higher education is about acquiring skills and knowledge that will help you succeed in your desired career path. ■
Deanna Quintana is a marketing intern at the National Center for Construction Education and Research (NCCER). She is learning about the industry and how to recruit and educate new craft professionals. This article is excerpted from a blog post, and reprinted with permission from “Breaking Ground: The NCCER Blog” at blog.nccer.org.
8
TOUGH by the
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Geith and the Geith logo are trademarks of Geith International Limited.
Available through Komatsu Equipment Company.
MORE INDUSTRY NEWS
Largest autonomous truck now operating in Canadian oil sands
K
Komatsu’s biggest autonomous ultra-class haul truck is now in operation, moving materials at an oil sands operation in Canada. With a 400-ton capacity, the new 980E-4AT builds on Komatsu’s 930E Series and is one of the world’s largest autonomous haulers. The 980E-4AT has a 3,500-horsepower, 18-cylinder engine with a reliable hydraulic design. It also features a two-stage turbocharging system to maximize fuel efficiency. Komatsu introduced its Autonomous Haulage System (AHS) more than a decade
ago; then, in late 2018, it reached two billion tons hauled with its autonomous trucks. There are more than 130 AHS Komatsu trucks in operation worldwide. “The introduction of these 980Es into the AHS environment was possible thanks to our customers and distribution partners,” said Dan Funcannon, Vice President/General Manager, Large Mining Truck Division. “They’re a big reason why Komatsu has the most autonomous systems, in the most mines, hauling the widest variety of material in the world.” ■
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10
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A CLOSER LOOK
EMBRACING TECHNOLOGY
Construction companies adopting innovations; expert advises using a measured approach
D
During the past two decades, the development and acceptance of construction technology has made huge strides. GPS-based grade control is a perfect example. It has evolved from masts and cables on the outside of machines to integrated systems that can automatically raise and lower dozer blades. Today, companies are increasingly accessing information about their machinery via mobile platforms such as smartphones and tablets, using Wi-Fi or cellular networks. Construction companies that fail to embrace these new strategies may fall behind those that do and could eventually be forced to close. It’s essential to adopt innovations in today’s world, although firms should
take a measured and realistic approach to implementation, says Damon Haber, Co-founder and Chief Revenue Officer at Record360, which helps businesses add the latest products to their operations. “I was an operator before I became a tech guy, so I understand how it is affecting companies and individuals,” Haber said. “Like equipment, devices and apps don’t create outcomes; however, they can be valuable tools that help achieve them. Failures often happen when companies try to do too much or have no clear objectives as to why they want to implement certain solutions.”
Editor's note: Some information for this article was supplied by Damon Haber, Co-founder and Chief Revenue Officer at Record360.
Continued . . .
Mobile technology continues to grow in the construction industry, and this is one area where caution is especially necessary, according to Damon Haber, Co-founder and Chief Revenue Officer at Record360. “Every major manufacturer has an app, and all are proven,” said Haber. “So, it’s not an issue of whether a construction company can use them; however, they must look at the technical considerations.”
11
Goal setting and buy-in are keys for tech success . . . continued
Other obstacles to successful adoption include leaving key personnel out of the process and underestimating the impact of change. “Definitely take those factors into consideration prior to any final decisions,” advised Haber.
Mobile on the rise Mobile solutions continue to grow in the construction industry, and this is one sector where caution is especially necessary, according to Haber. Technology can be used to track equipment for maintenance, order parts, locate machines and much more. “Every major manufacturer has an app, and all are proven,” said Haber. “So, it’s not an issue of whether a construction company can use them; however, they must look at the technical considerations.” Haber points to the devices themselves as a critical item for examination. “It’s important to consider the costs, as well as the features and benefits of each device. For instance, Apple and Android each have advantages and disadvantages.” Additional factors to weigh include using Wi-Fi or cellular networks, data costs, native versus web platforms, security encryption, level of support from your provider and provider integration capabilities. Best practices for adopting technology include starting small, setting measurable goals and outcomes as well as securing commitments from end-users. “You can always get bigger,” said Damon Haber, Co-founder and Chief Revenue Officer at Record360. “You should also look at today’s modern solutions and see how they can flex to match desired business goals.”
“All are important to analyze, although they should not deter companies from using mobile options,” said Haber. “Embracing them could be a key aspect in attracting new talent. Today’s younger workforce is already very familiar with how to use mobile devices. Studies show that millennials use their smartphones up to 223 minutes per day.”
Best practices include starting small There are some best practices for introducing technology, mobile or otherwise. Among them are starting small, setting measurable goals and outcomes in addition to securing commitments from end-users. “You can always get bigger,” Haber emphasized. “Before full implementation, it’s wise to do a pilot study and do it well. You should also look at today’s modern solutions and see how they can flex to match desired business goals.” Best practices also include managing expectations, according to Haber. “Not everything needs to integrate or be perfect. There must be a clear vision for what success looks like.”
A more competitive future Staying flexible and open to the latest advancements will remain vital to construction companies’ competitiveness and, ultimately, their survival. The future will continue to bring innovations that make jobsites more productive and efficient, if implemented with sound practices. “We are on the cusp of major changes right now,” Haber stated. “5G for mobile is right around the corner, and it will be 100 times faster than 4G. Everything cellular will be affected, and we will be able to do things that were not possible before. “I also believe artificial intelligence, including machine learning, will gain more prominence, as will augmented reality,” he added. “Companies should not be afraid of or intimidated by technology. They should view it as a means to enhance and improve their practices and increase competitiveness.” ■
12
Mountain Regional Equipment Solutions (MRES) is the premier supplier of automated lubrication systems, providing our Groeneveld Twin and Twin XL. With hundreds of installations of Komatsuand other KEC-supported equipment of every size, before delivery or on your site, KEC and MRES partner to meet your lubrication needs.
Our twin dual-line lubrication systems are well-suited for the most demanding applications on mobile heavy equipment and plant equipment and feature:
Longer service life of • slewing bearings, pins
and bushings
Lower repair and • maintenance costs
Improved machine and • vehicle uptime
Higher productivity • Greater residual value • Up to 50% less grease • consumption
No possibility of accidents • while greasing hard-to-
reach lubrication points
For more information visit www.mountainregionaleq.com or call 1-877-886-3070. UTAH Salt Lake City (Corporate) (801) 972-3660 (877) KOMATSU Parts: (801) 952-4709 Myton • (435) 216-7777 Springville • (801) 461-2401 St. George • (435) 986-1000
NEVADA Elko • (775) 753-7557 Las Vegas • (702) 399-1004 Reno (Sparks) • (775) 356-1334 Winnemucca • (775) 753-7557 WYOMING Casper • (307) 223-4660 Gillette • (307) 682-1445 Rock Springs • (307) 686-1300
W W W. K O M AT S U E Q . C O M
PRODUCT FOCUS
NEW INTELLIGENT EXCAVATOR
PC290LCi-11 uses 3D design data to deliver first-to-last-pass accuracy
K Andrew Earing, Senior Product Manager, Tracked Equipment
Komatsu augmented its intelligent Machine Control lineup with the addition of the new PC290LCi-11 that provides first-to-last-pass accuracy. Like its predecessors, the excavator features Komatsu’s unique sensor package – stroke-sensing hydraulic cylinders, an inertial measurement unit sensor and global navigation satellite system antennas – that utilizes 3D design data to accurately check its position against the target elevation and semi-automatically limit overexcavation. “The PC290LCi-11 is perfect for applications where customers are looking for good stability and working range. It has a 30-ton-class undercarriage and an upper structure similar to our standard PC240LC model. This excavator also includes a 3.2-meter
(10.49-foot) arm,” said Andrew Earing, Senior Product Manager, Tracked Equipment, noting that a 3.5-meter arm option will be available soon. “Its size helps to avoid most transportation limits associated with larger size-class excavators, making it a good fit for residential and utility work, as well as smaller nonresidential jobs.” Users can load design data into the intelligent Machine Control box. It is displayed on a 12.1-inch monitor in a simple screen layout. A touch screen icon interface, instead of a multistep menu, simplifies operation. The machine and design surface are shown in a realistic 3D format. The angle and magnification of the views can be changed, allowing the operator to select the best option, depending on working conditions.
Easily switch modes, offset functions Operators can choose between manual and semi-automatic modes, Komatsu’s new PC290LCi-11 offers good stability and working range with a 30-ton-class undercarriage and the upper structure of the standard PC240LC model as well as an arm that reaches past 10 feet.
14
as well as design offset functions using switches on the joysticks. The semi-automatic mode features Auto Grade Assist. As the operator moves the arm, the boom adjusts the bucket height to trace the target surface and minimize the chance of digging too deep. Additionally, the PC290LCi has Auto Stop Control that halts the working equipment when the bucket edge reaches the design surface, which reduces design surface damage. Minimum Distance Control regulates the bucket by automatically selecting the point on the bucket closest to the target surface. Finally, the Facing Angle Compass shows the operator the facing angle relative to the target surface, allowing the bucket edge to be accurately positioned square to the target surface. “Komatsu introduced intelligent Machine Control excavators four years ago with the PC210LCi, which is now in its second generation with the dash-11 model,” said Earing. “As we continued to expand our intelligent product line, we heard customers asking for a PC290LCi. With the introduction of this model, we are pleased to demonstrate our commitment to our customers.”
Covered by Komatsu CARE The PC290LCi-11 has Komatsu’s KOMTRAX Level 5 technology that provides machine data such as fuel and diesel exhaust fluid (DEF) levels, Komatsu Diesel Particulate Filter (KDPF) regeneration status, machine location, cautions and maintenance alert information. Whether rented, leased or purchased, the PC290LCi-11 is covered by Komatsu CARE, complimentary for the first three years or 2,000 hours. It includes scheduled factory maintenance, a 50-point inspection at each service interval and up to two complimentary KDPF exchanges and two DEF tank flushes in the first five years. ■
Brief Specs on Komatsu’s PC290LCi-11 Excavator Model PC290LCi-11 Net Horsepower 196 hp Operating Weight 70,702-72,091 lb Bucket Capacity .76-2.13 cu yd
Operators can choose between manual and semi-automatic modes, as well as design offset functions using switches on the joysticks. Features of the semi-automatic mode include Auto Grade Assist. As the operator moves the arm, the boom adjusts the bucket height to trace the target surface and minimize digging too deep.
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“WE PUSH EVERYTHING TO THE LIMITS.” MORE RELIABLE. “How does Komatsu work for our construction business? First it’s their reliable, quality designed and built equipment. We can’t afford downtime, and Komatsu’s products are number one in our book. The support we receive from our dealer is outstanding as well. Training, parts, financing–we have experienced the best personal care with Komatsu. They just work best for us!”
Hunter and Clint Shackelford Shackelford Construction / Yazoo City, MS
That’s why I am Komatsu komatsuamerica.com
036 © 2019 Komatsu America Corp. All Rights Reserved
CASE STUDY
Discover more at KECTheRock.com
COMPLETING MORE JOBS FASTER R.A. Alexander & Sons saves time, money with intelligent Machine Control equipment
T
Three years ago, Bill Jagoe, Owner of Jagoe Excavating, approached Mark Ballard, President of R.A. Alexander & Sons, about expanding the existing relationship between the two companies. The new collaboration helped both firms immediately by filling gaps for each. Together, the two businesses can now handle nearly any earthwork-related project. Benefits for R.A. Alexander & Sons included the ability to offer utility-installation services and the opportunity to upgrade its equipment fleet. For the latter, Ballard contacted his local Komatsu distributor to discuss adding additional intelligent Machine Control equipment to complement the D51PXi dozer he purchased in 2015. Ultimately, Ballard acquired a second D51PXi in addition to a D61PXi dozer and a PC210LCi excavator. All feature factory-integrated grade control technology that makes operators even more effective from start to finish.
Advantages immediately apparent
the machines never stopped moving, and they were finishing jobs sooner. The intelligent Machine Control products save us money on things like surveying and material costs. Plus, we are able to do more projects because we can work so much faster.” ■ Mark Ballard, President, R.A. Alexander & Sons
An intelligent Machine Control D61PXi dozer and a PC210LCi excavator enable R.A. Alexander & Sons to finish jobs sooner, allowing it to take on more projects. “Augmenting our fleet with intelligent Machine Control pieces made us 40 to 50 percent faster, and we’re achieving accuracy within two-tenths of an inch,” stated President Mark Ballard.
Bill Jagoe, Owner, Jagoe Excavating
“Augmenting our fleet with intelligent Machine Control pieces made us 40 to 50 percent faster, and we’re achieving accuracy within two-tenths of an inch,” stated Ballard. “Having a model that we can plug in and follow, speeds us up significantly. We save the most time on minor details associated with parking lots and streets. It’s also phenomenal on earthmoving projects with major grade changes. There’s no lost time with operators stopping to read plans or ask questions. Everything is on the in-cab monitor.” Jagoe said the results were noticeable right away. “I was surprised there weren’t any stakes at the jobsite. However, I noticed that
17
“WE’RE NOT A BIG COMPANY, BUT KOMATSU TREATS US LIKE WE ARE.” BETTER SUPPORT. “My cousin Thomas and I started our construction company on a wing and a prayer. We couldn’t have done it without the financing, training, tech assistance and support we received from Komatsu and our distributor. The products are top quality. They make us efficient at our job, and feel connected—like they want to be our partner in this. That’s why Komatsu works for us!”
Brian (left) and Thomas Cronin / Prosperity Construction / Jackson, MS
That’s why I am Komatsu komatsuamerica.com
© 2018 Komatsu America Corp. All Rights Reserved 033
CASE STUDY
Discover more at KECTheRock.com
EQUIPPED FOR SUCCESS Excavator fleet outfitted with waste packages helps recycling firm meet production goals
L
Lakeshore Recycling Systems (LRS) is one of the largest waste and recycling companies in the Chicago area. In order to process the massive amount of waste material that comes through its seven locations, LRS requires equipment that is dependable, versatile and durable. It found a solution with a fleet of 15 Komatsu PC210LC excavators outfitted with Komatsu waste packages. “Our PC210s run up to 20 hours a day – sometimes as many as 11 hours straight – which is vital to keeping us on schedule,” explained LRS Managing Partner Rich Golf. “We know that they are going to run every day.” The company uses its PC210LC fleet to sort through piles of waste material, removing pieces that can hinder the performance of its production line. “It is an instrumental tool,” shared Golf. “Operators can identify items that might be harmful to machines downstream like hoses, electrical cords, plastics or bulky items.”
wider fins and radiators that swing out. It improves access to the area and allows us to blow them out quicker to keep everything cool.” The waste package also includes an enhanced boom arm and stick as well as extra safety guarding around the cab. Golf credits the Komatsu waste package as one reason why LRS excavators work past the 15,000-hour mark – with some already at 25,000 hours. They also play a role in ensuring that those hours are completed safely.
Rich Golf, Managing Partner, Lakeshore Recycling Systems
“Komatsu has done a great job of creating waste packages that meet our needs,” noted Golf. “This helps make the machines more durable as well as safer for the operator. Safety has been our top priority from day one, and that has been important in our relationship with Komatsu.” ■
A Lakeshore Recycling Systems operator uses a Komatsu PC210LC excavator equipped with a Komatsu waste package to manage a pile of material. “Komatsu has done a great job of creating waste packages that meet our needs,” noted Managing Partner Rich Golf. “This helps make the machines more durable as well as safer for the operator.”
Golf touts the versatility of the PC210LC for its ability to feed the operation, a task typically reserved for a large wheel loader. “It takes up less space, uses less fuel and eliminates tire costs,” said Golf. “It does the job of a WA500 wheel loader, just more efficiently.”
Enhanced performance To help the PC210s perform 20-hour work days in unforgiving conditions, LRS equips its excavators with Komatsu waste packages. “Overheating can be a serious problem,” stated Golf. “However, the Komatsu package includes an enhanced cooling feature with
19
“BUILDING FOR THE FUTURE.” THREE GENERATIONS. “At Selge Construction, we’re a family business. My son-in-law and even grandson are involved and interested in this great occupation. I’ve built a good name in our marketplace with a reputation for quality work and integrity in the way we do business. And I choose Komatsu because they match my values. Their excavators help my crews and family carry on our goals: to provide the best job for an honest price. It’s these and many other reasons why Komatsu works for us!”
Marv Selge (with Noah & Justin) / Selge Construction, Inc. / Niles, MI
That’s why I am Komatsu komatsuamerica.com
© 2019 Komatsu America Corp. All Rights Reserved 037
KOMATSU & YOU
GOING BEYOND THE SALE
VP – Marketing Communications says Komatsu helps customers gain knowledge to maximize production
Q
QUESTION: Komatsu is known as a “total solutions provider.” What does that entail? ANSWER: It means we can take care of customers throughout their machinery’s life cycle. For instance, if a customer is looking for a machine with GPS-grading capabilities, Komatsu has several options including our integrated intelligent Machine Control dozers. In addition, we, and our distributors, have expert personnel who can provide mapping services, jobsite setup, training, consultation and more. Most of our latest models come with Komatsu CARE, so scheduled maintenance is covered for the first three years or 2,000 hours. Programs are available to extend that, and we have other solutions to take care of maintenance and repairs. QUESTION: What are the roots of Komatsu’s customer-focused approach? ANSWER: Our approach stems from our origins and from listening to customers. Komatsu was started nearly 100 years ago by Meitaro Takeuchi. He saw that the copper mine in Komatsu City, Japan, was about to exhaust its resources and close. The city’s economy centered around that mine, so he started an equipment manufacturing company to provide new jobs and help people in his community develop new skills. That’s how Komatsu was created. For nearly a century, we have expanded globally because we visit jobsites and mines around the world to talk with customers in order to better understand their needs and challenges. Knowledge gained from those conversations helps develop equipment and solutions to meet those needs and alleviates challenges so customers can concentrate on getting their jobs
This is one of a series of articles based on interviews with key people at Komatsu discussing the company’s commitment to its customers in the construction and mining industries – and their visions for the future.
Evelyn Maki, Vice President – Marketing Communications
Originally from Brazil, Evelyn Maki went to college with a focus on building a career in tourism. While in school, she interned at a heavy equipment manufacturer, took a position there upon graduation and has been supporting the industry ever since. “I have been involved with sales, data analysis, forecasting and dealer development,” said Maki. “I enjoyed those, but marketing is what I love. I really enjoy today’s modern practices and am always thinking about ways we can shape our industry from a marketing perspective.” Maki moved to the United States when she was transferred to Wisconsin by her previous employer in the early 2000s. About eight years ago, she began working for P&H, then part of the Joy Global organization, now owned by Komatsu. Today, she is the Vice President – Marketing Communications for Komatsu. Maki oversees global marketing for Komatsu Mining, as well as for construction, forestry, forklift and industrial presses for North America. “Komatsu is about more than manufacturing quality, dependable equipment; it’s focused on building relationships by taking care of customers from every standpoint: sales, service and support,” said Maki. “From a marketing perspective, that’s what we want to highlight because, at the end of the day, this is what creates customers for life.”
Continued . . .
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Customer conversations are vital . . . continued
done more effectively and efficiently, backed by Komatsu. QUESTION: How is Komatsu reaching customers to provide information about its equipment and support? ANSWER: There are several avenues. From a global perspective, information is available on our websites, and that’s a good starting point for research. Customers can also gain information from our social media pages and video library on YouTube.
QUESTION: In addition to online resources, how can customers learn more about Komatsu equipment? ANSWER: We encourage them to contact their distributor personnel. From a manufacturer marketing standpoint, we develop content that helps distributors and their representatives provide the most accurate, detailed information possible so that customers can make highly informed decisions. We serve as a support tool. One way we do that is with events, such as Demo Days, where distributors can bring customers to our Cartersville Customer Center to operate machinery, and our experts provide insight into maximizing machine usage as well as other valuable content.
During Demo Days at the Cartersville Customer Center, Komatsu experts provide valuable insights about maximizing machine production and more.
Our distributors are excellent resources and can directly help customers with details about equipment and the programs to maintain it, such as Komatsu CARE for Tier 4 construction equipment. We encourage anyone seeking information to contact their distributor and/or sales representatives who have the knowledge to put them in the right machine for maximum production and efficiency. ■
Komatsu has a long history of dedication to developing solutions for people and their businesses, according to Evelyn Maki, Vice President – Marketing Communications. “Komatsu was started nearly 100 years ago by Meitaro Takeuchi,” said Maki. “He saw that the copper mine in Komatsu City, Japan, was about to exhaust its resources and close. The city’s economy centered around that mine, so he started an equipment manufacturing company to provide new jobs and help people in his community develop new skills.”
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• 24 months/unlimited hours standard coverage • 60 months/8,000 hours drive-train coverage • 60 months/10,000 hours wet-disc-brake coverage
*Certain restrictions apply. See warranty certificate for full details.
Komatsu’s diesel hydrostatic drive system provides durability and lower maintenance costs, thanks to its rugged design and field-proven components. Along with standard, wet-disc-brakes and closed-center, load-sensing hydraulic system, the FH series reduces operating expenses in a variety of demanding, high-cycle operations.
Equipped with KOMTRAX – Komatsu’s exclusive remote machine-monitoring and management system.
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UTAH Salt Lake City (Corporate) (801) 972-3660 (877) KOMATSU Parts: (801) 952-4709 Myton • (435) 216-7777 Springville • (801) 461-2401 St. George • (435) 986-1000
NEVADA Elko • (775) 753-7557 Las Vegas • (702) 399-1004 Reno (Sparks) • (775) 356-1334 Winnemucca • (775) 753-7557 WYOMING Casper • (307) 223-4660 Gillette • (307) 682-1445 Rock Springs • (307) 686-1300
PRODUCT IMPROVEMENT
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INTUITIVE TECHNOLOGY Proactive Dozing Control logic interprets data, makes decisions to mirror seasoned operators
W Derek Morris, Komatsu Product Marketing Manager
When Komatsu unveiled its revolutionary intelligent Machine Control system in 2013, the integrated, mast- and cable-free, semi-automated GPS program promised increased production and precision grading. It delivered, and now Komatsu is taking the technology to another level with Proactive Dozing Control logic.
“The first iteration of intelligent Machine Control was a starting point,” explained Komatsu Product Marketing Manager Derek Morris. “Once that was accepted in the market and became a viable part of a construction site, we focused on how to make it better.” To do that, Komatsu designed its Proactive Dozing Control system to more closely resemble
Available on new Komatsu D51i-24 and D61i-24 dozers, the latest version of intelligent Machine Control improves automation during rough-cut applications by more closely operating like an end-user. “Proactive Dozing Control logic tracks, collects and interprets terrain data, then makes decisions based on that information,” said Komatsu Product Marketing Manager Derek Morris.
an experienced operator during initial rough-cut applications – a point when operators were not utilizing intelligent Machine Control. “Traditionally, end-users were only using automation to perform final grade,” noted Morris. “That happened because the system would work to get the blade to grade as soon as possible, creating aggressive cuts that could stall a machine. During that phase, experienced operators would typically cut and carry large but manageable loads, so they could move the material to other parts of a jobsite. We added this logic and practice.” The result is an intuitive technology that delivers productivity gains of within 6 percent of an experienced operator. “Proactive Dozing Control logic tracks, collects and interprets terrain data, then makes decisions based on that information,” said Morris. “It can now calculate when to cut and when to carry material, while also allowing the operator to provide input on where the blade should be based on existing ground. The new system enables the operator to use automatics in applications such as stripping topsoil or spreading fill.”
‘Grass to grade’ With Proactive Dozing Control logic, operators are able to use the technology at all times, boosting efficiency and productivity. “Using machine control exclusively for fine grading meant it was utilized only 10 to 20 percent of the time,” said Morris. “Proactive Dozing Control logic gives Komatsu intelligent Machine Control dozers grass-to-grade automatics, which delivers greater return on investment.” ■
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“FAILURE IS NOT AN OPTION IN THE JUNGLE.” THE MOST RELIABLE.
“At D. Grimm, Inc., we handle construction projects across the USA that keep our crews and equipment constantly on the edge. And it’s my reputation that’s on the line, so I choose Komatsu over all other brands because they’ve proved that they’re the most reliable. If you need exceptional construction equipment, and a company that will work hard for you, I recommend Komatsu!”
Dawn Mallard / D.Grimm, Inc. / Conroe, TX
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UTAH Salt Lake City (Corporate)
(801) 972-3660
Parts: (801) 952-4709
(877) KOMATSU Myton • (435) 216-7777 Springville • (801) 461-2401 St. George • (435) 986-1000
NEVADA Elko • (775) 753-7557 Las Vegas • (702) 399-1004 Reno (Sparks) • (775) 356-1334 Winnemucca • (775) 753-7557 WYOMING Casper • (307) 223-4660 Gillette • (307) 682-1445 Rock Springs • (307) 686-1300
INDUSTRY EVENT
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WASTE EXPO DRAWS CROWDS Solutions and support for rugged landfill operations showcased in Las Vegas
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Companies from across the country gathered in Las Vegas for the 2019 Waste Expo to see the latest innovations for the waste management industry. Educational sessions and networking opportunities supported the exhibit area where customers met with manufacturers and inspected machines. At the Komatsu America booth, attendees could visit with company representatives to learn about new solutions for the industry. “We’re building strong relationships with our waste-market customers and developing the machines that meet their applications,” said Komatsu America Chairman and CEO Rod Schrader. “Then, in partnership with our dealers, we support them very effectively with local service and parts departments.”
Customer success Waste industry professionals who utilize Komatsu products note the positive impact the equipment has made on their operations. “We recently switched to Komatsu and, in the past year, have added more than a dozen machines, including excavators and wheel loaders,” said DTG Recycling Group COO Tom Vaughn. “The maintenance support has been fantastic.”
Komatsu featured two industry-specific machines, the D85-18 dozer outfitted with a waste package and the WA380-8 wheel loader with waste-handling capabilities. Both offer solutions for landfill operations. “The D85PX-18 dozer is fully-equipped and ready to push trash,” noted Komatsu America Marketing Engineer Scott Ruderman. “It features an 18.4 cubic-yard blade with a trash rack to handle the lighter material and 30-inch track pads with clean-out holes for easier maintenance. The engine compartment is sealed, and the exterior hoses have been removed to prevent debris from contacting or damaging critical components.”
Rod Schrader, Chairman and CEO, Komatsu America
Komatsu designed the WA380-8 wheel loader to be ready for harsh applications as well. “We fully protect the bottom of the machine using a front frame underground, powertrain guard, fuel tank guard and axle seal guards,” noted Ruderman. “Due to market demand, we’ve developed a guard that protects the fan cooling unit and rear grill from contact as well. The machine also has a corrugated screen outside of the intake system to prevent debris from entering the engine system.” ■
The 2019 Waste Expo featured the latest innovations in the waste management industry, including a fully guarded Komatsu WA380-8 wheel loader and D85-18 dozer outfitted with a waste package.
Andrew Springer with Sun Recycling in Beltsville, Md., relies on Komatsu equipment for the company’s roll-off dumpster hauling and C&D recycling operations. “We run Komatsu wheel loaders and excavators exclusively,” noted Springer. “Our environment is very rough on machines, and they stand up to the test. The most critical piece has been the dealer support in getting the parts we need, when we need them.”
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SERVICE NEWS
HIGH-HEAT PROTECTION
Specially formulated HO56-HE hydraulic oil helps solve oil degradation in hot environments
U Bruce Gosen, Senior Product Manager, Komatsu Parts Marketing
Using the proper fluids delivers bottom-line benefits, potentially increasing productivity and lowering operating costs. “Fluids designed to match the conditions you face offer the best protection, resulting in less downtime and extended equipment life,” said Bruce Gosen, Senior Product Manager, Komatsu Parts Marketing. Gosen pointed out that Komatsu’s HO56-HE hydraulic oil is a good example. It is a zinc-based, anti-wear oil made from synthetic fluid, as opposed to traditional hydraulic fluids created from mineral oil. “This product is specially formulated to help solve oil degradation issues in hot environments,” explained Gosen. “It’s an ideal choice for equipment operating in desert regions or in high-temperature industrial facilities.” Specific benefits of HO56-HE: • It has outstanding cold-start performance and excellent resistance to oxidation at high temperatures.
• It is specially formulated to maintain viscosity range throughout the full life of the fluid. • The fluid performs with greater efficiency to reduce fuel consumption and extend oil drain intervals. • It prevents valves from sticking, resulting in less “reactive maintenance” downtime. “HO56-HE is more energy-efficient, so it can reduce overall fuel costs compared to conventional anti-wear hydraulic fluids,” said Gosen. “HO56-HE has the potential to last longer too, reducing downtime for routine oil drains. “It’s compatible with most machines, so many companies can consolidate multiple hydraulic oils across their fleets, simplifying ongoing maintenance, which can lead to greater savings,” Gosen added. “We encourage anyone needing a high-performance hydraulic oil to contact their distributor for HO56-HE.” ■
Komatsu’s HO56-HE hydraulic oil is specially formulated to help solve issues of oil degradation in hot environments, making it an ideal choice for equipment operating in desert regions or in high-temperature industrial facilities.
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A CLOSER LOOK
VALUE-ADDED SERVICE
KEC’s Optimal Fleet Recommendation designed to improve your productivity, efficiency
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Contractors, quarry operations and mines want to move material as efficiently as possible to increase profits. Komatsu Equipment Company (KEC) is ready to help them accomplish that goal with services such as an Optimal Fleet Recommendation (OFR).
Chance Wagner, SMARTCONSTRUCTION Consultant
SMARTCONSTRUCTION Consultant Chance Wagner says an Optimal Fleet Recommendation from KEC can help customers determine ways to increase efficiency, maximize productivity and reduce per-yard costs.
“We believe we carry the best equipment in the industry and want our customers to get the greatest benefit from it,” stated Chance Wagner, SMARTCONSTRUCTION Consultant for KEC, who is in the Certification Program for Application Engineering from Komatsu Ltd. “OFR is one value-added way we do that. It involves working with customers to understand the specific situations, applications and other factors that affect their businesses as well as identifying solutions to increase efficiencies. It may be using different equipment or changing current practices.” Wagner recently performed a study for the contractor that is handling mass earthwork for construction of KEC’s new Elko, Nev., facility. The job called for moving approximately 155,000 cubic yards of cut, with about 124,000 yards to remain on site to balance it.
The objective involved simulating varying lengths of haul roads and the effect on the contractor’s daily production target. Wagner accounted for site-specific factors including geo-technical reports, material densities, loading technique, bucket sizes to allow optimal pass matching, a load-and-haul operation and calculation of the haul trucks’ cycle time per the proposed roads.
Saving up to 20 percent Initial conversations focused on using two intelligent Machine Control PC490LCi-11 excavators and four 44-ton-capacity HM400 articulated haul trucks. During his study, Wagner simulated varying scenarios, including the first one discussed, in addition to other options including the use of a single PC650 and another utilizing one PC800, both with Komatsu haul trucks. “We determined that one PC650 with two trucks would give the best bang for their rental buck,” Wagner said. “Additionally, they rented a D61PXi-24 dozer to maintain design grade in the cut areas, along with needed support equipment. I factored in 75 percent machine efficiency. In the end, the job was done in about the same time as originally planned; however, at a savings of nearly 20 percent compared to the contractor’s original estimates. “The cost of an OFR is minimal, and the return on investment is potentially very large,” Wagner added. “We encourage anyone looking for ways to improve efficiency and productivity to contact their territory manager, SMARTCONSTRUCTION consultant or nearest branch for more information.” ■
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