www.jjplastalloy.com
Maestros of Masterbatches
Our Journey Authorised Consignment Stockiest of Gail India Ltd for Uttarakhand
Manufacturing of Blow Moulded HDPE containers
1995
1999
Authorised Consignment Stockiest of Gail India Ltd for Eastern UP
2005
Manufacturing of Polymer Compounds
2007
Manufacturing of Masterbatches
2010
2016
Advanced plant for manufacturing entire range of Masterbatches & Polymer Compounds
Our Leaders
Mr. Jagdish Jhunjhunwala Managing Director
Mr. Shivam Bansal B. Tech (IIT, Delhi) MBA (EDHEC, France)
Our Value Proposition Guaranteed consistent product delivery by factory 0100 methodology Quick delivery Quick product development State of the art infrastructure to develop, produce & test Masterbatches for fiber application Very transparent Value for money products
Our Philosophy
Our Business Fiber Masterbatches
Masterbatches
PP Compounds
Distribution of Gail Polymers
Our Recognitions
Government of India Recognized Export House
Government of India Recognized Research and Development Center
Outstanding Quality in Manufacturing Sector Awarded by UP Government
Amongst Highest Selling Consignment Stockers for GAIL (I) Ltd since many consecutive years
Fiber Masterbatches Our Masterbatch Range Black Masterbatches White Masterbatches Colour Masterbatches Additive Masterbatches Flame Retardant Masterbatches UV Masterbatches
Fiber Masterbatches Fiber Sectors POY / DTY FDY Multifilament BCF Non Woven PSF
Fiber Masterbatches Testing & Development Equipment Spinning machine from Sattri Belgium POY/FDY Pilot Line Texturising Machine Washing Fastness Tester Wrap Reel, Shade Card Machine Spectrophotometer – X Rite USA IV Bath FPV – Labtech Knitting Machine UL 94 Flame Reterdancy Test Chamber
Fiber Masterbatches Our Infrastructure Twin Screw Extruders •
Coperion
•
Leistritz
Loss in weight Feeders from Ktron Switzerland Palletizer from Lunar
Our Certifications & Memberships
Certificate of Recognition as an Export House from the Ministry of Commerce & Industry
Recognition of Research & Development facility
Sectors We Cater
Agriculture Films Blow Moulded Blown Film/Packaging (Multilayer and HDPE Containers (Multilayer & Monolayer) Monolayer)
Non Woven Fabric
Thermoforming
Injection Moulding and Extrusion
Moulded Furniture and other Household Applications
Raffia/Woven Fabrics
Lamination
FIBC/Jumbo Bags
Water Tanks
Extrusion Coating
Plastic Pipes
Our Masterbatches
White Masterbatch
Black Masterbatch
Calcium Carbonate Masterbatch
Additive Masterbatch
Talc Masterbatch
Colour Masterbatch
Modifier Masterbatch
More Sectors We Cater
Automobile Industry
Polyester Masterbatches
Our Clients
Our Offering Strategically located manufacturing facilities to cater domestic and export markets efficiently Proximity to ports to ensure quick shipment of goods A strong team of committed and competent professionals Robust infrastructure in terms of facilities and machineries Ability to develop new products in a short span of time Able to meet qualitative and quantitative requirements every time Consistent in delivering quality materials Trusted by our existing customers
Maestros of Masterbatches
Our Goals • Quality • Cost • Delivery
www.jjplastalloy.com
Quality Assurance Continuous periodic online testing of material at regular intervals Strict monitoring of parameters so as to have consistent products every time Use of standard & best raw material In house processing lab to test the finished product Adapted to customer’s processing conditions to give best results
Good Manufacturing Practices Started with KAIZEN activity since 15th April, 2019 Team from consultant visits our plant every month on regular basis Entire manufacturing process analyzed All critical points in the manufacturing process identified and taken necessary actions to follow the right process Great stress on housekeeping and 5S practices Strictly preparing necessary documents so have a good traceability Doing away with any shortcuts in any work to be done, processes followed inspirit Every process to focus on simplification of work and ease of doing work by everyone
Human Resource A great thrust on giving relevant training to entire manpower starting from top management to the plant sweeper Aligning the entire human resource to deliver consistent quality to our valuable customers. Sensitizing everyone towards Why Quality Active involvement of shop floor members in designing the system and processes Taking continuous feedback of every members and corrective actions on the relevant ones Continuous training on core subjects and system implementation by subject experts Regular internal and external audits and monitoring Acknowledgement and award system for outstanding performers and good ideas Fully dedicated, committed and motivated team to satisfy the customer
Machinery Installing standard measuring equipments on all the machines like temperature, pressure sensors and others Periodic calibration of all such equipments and meters Periodic calibration of all equipments in our R&D and Quality Control Automation at various steps
Environment Sustainability Company committed to protection of environment Recycling 40 KL water on daily basis and drainage of used water Installed solar power 300 KW at Gujarat plant still adding more solar power Complete recycling of internal plastic waste
R&D Center Government recognized R&D center. A team of highly qualified and experienced professionals Continuously developing new and innovative products. Value addition to plastic industry by offering environment friendly products.
R&D Equipment Up gradation of our R&D Center at Dahej Lab with various new equipments such as
TGA | DSC | FTIR Pilot plants of various Plastic Processing technologies Installing new lab size extruder for faster development Various other testing equipment's
MFI Tester
Muffle Furnace
Exclusive Twin Screw Extruder for Product Development
Hot air Oven
Blown Film Plant
Two Roll Mill
Injection Moulding Machine
Whiteness Tester
Filter Pressure
Izod Impact
Coefficient of
Value
Tester
Friction Tester
HDT / VSP
FPV – Labtech Brightness Tester
Spectrophotometer
Opacity Tester
Surface and Volume Resistivity Tester
Carbon Content Analyzer
Machine Weatheromer
Universal Tensile
Flexural
Testing Machine
Modulus tester
ESCR Tester
Dart Impact
Carbon
Tester
Dispersion Tester
National & International Participations .
Export Markets
Uruguay | Paraguay | El Salvador | Guatemala | Costa Rica | Nicaragua | Kingdom of Saudi Arabia UAE | Bahrain | Kuwait | Kenya | South Africa | Mozambique | Uganda | Madagascar | Colombia| Brazil | Argentina | Ecuador | Oman | Algeria | Cameroon | Ghana | Russia | Sri Lanka | Bangladesh | Bhutan
Our Presence Head Office: A-2, Badshah Bagh Colony, Maldahiya, Varanasi-221002, UP, India Manufacturing Plants: VARANASI (2 Plants) DAHEJ (GUJARAT)
Distribution Centres: AHMEDABAD GURGAON (NCR) HARIDWAR SHARJAH (UAE) VARANASI
Marketing Offices: AHMEDABAD GURGAON HARIDWAR KANPUR
Dahej, Gujarat Plant
A Govt. Approved R&D Centre (DSIR) ISO / TS 16949:2009 14001:2004
| ISO 9001:2008 | ISO | OHSAS:18001:2007
Regd. Office: JJ Plastalloy Pvt. Ltd., A-2, Badshah Bagh Colony, Maldahiya, Varanasi-221002, UP, India Phone: +91 542 239 1915, Mob.: +91 8808736600,
E-mail: contact@jjppl.co.in, www.jjplastalloy.com