Operações Intermodais de Granéis Líquidos em ISO Tanques
About InterBulk Group
InterBulk in numbers: o +50 years in Intermodal Logistics o Around 500 direct employees o Operating in more than 300 ports o 21 offices, 60 agents o 11,200 tank containers InterBulk offices
InterBulk office/Alliance Terminal
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Local partner
3/30/2015
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InterBulk’s Liquid Bulk transport •
• • • •
•
Movement of hazardous and nonhazardous liquid chemicals around the world Managing the logistics chain from door-todoor Amongst Top 5 global tank container operators 3rd Party fleet Management expertise Key assets are • Management and industry expertise • Combined fleet of 11.200 tank containers for short-sea and deep sea • Dedicated fleet • Information System for ISO Tanks. Leadership in Quality, Health, Safety, Environmental & Security excellence
Animation
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Global growth figures Tank Container market • The Total Global Market in 2014:
394,400 tank containers • 42,000 new tanks in 2013 showing
12% global growth compared to a year before. InterBulk’s fleet also grew with 12%. 2 times the same picture, replace
4/15/2015
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Tank Container market figures BRAZIL EXPORTS – ALL TYPES 8000
7000 SANTOS 6000
SALVADOR PARANAGUA
5000
ITAPOA RIO DE JANEIRO/SEPETIBA RIO GRANDE
4000
RECIFE/SUAPE ITAJAI/NAVEGANTES 3000
VITORIA FORTALEZA/PECÉM BELEM/VILA DO CONDE
2000
MANAUS SAO FRANCISCO DO SUL
1000
0 1st Sem 2009
2nd Sem 2009
4/15/2015
1st Sem 2010
2nd Sem 2010
1st Sem 2011
2nd Sem 2011
1st Sem 2012
2nd Sem 2012
1st Sem 2013
2nd Sem 2013
1st Sem 2014
2nd Sem 2014
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Tank Container market figures BRAZIL IMPORTS – ALL TYPES 10000 9000 SANTOS RIO DE JANEIRO/SEPETIBA
8000
PARANAGUA SALVADOR
7000
ITAJAÍ/NAVEGANTES 6000
PECEM/FORTALEZA SUAPE
5000
VITORIA MANAUS
4000
RIO GRANDE ITAPOA
3000
ITAQUI SAO FRANCISCO DO SUL
2000
VILA DO CONDE BELEM
1000
IMBITUBA 0 1st Sem 2009
2nd Sem 2009
4/15/2015
1st Sem 2010
2nd Sem 2010
1st Sem 2011
2nd Sem 2011
1st Sem 2012
2nd Sem 2012
1st Sem 2013
2nd Sem 2013
1st Sem 2014
2nd Sem 2014
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ISO TANK Intermodal Concept
DRUMS COST FACTOR Costly to purchase, handle, store, dispose, labeling
EFFICIENCY Rarely reused or reusable, costly disposal
PARCEL TANK
ISO TANKS
Transportation, Transloading, Residue, Storage high costs, Restricted Destinations
Cost effective to fill, ship and unload, single recipient from door to door, reduces loss of product during transloading.
Large minimum cargo quantity
Flexible supply/demand, optimizes inventory level with constant supply
SAFETY Susceptable to leakage and damage Risks of contamination from pipelines, pumps and storage STORAGE Staff, Equipment and Large storage Large tank storage contract area requirement
Robust safety cell, minimal handling
Flexible, low cost, secure storage 9
ISO TANK vs DRUMS EXPORT (Santos - Cartagena) Drums Capacities Capacity in Liters Maximum filling percentage Maximum filling capacity in Liters Density of product (example) Maximum filling capacity in kg Number of drums in box container Total capacity in Liters Cost per drum Total cost of drums
Tank container
IMPORT (New York - Santos) Drums
Tank container
200 98% 196 0.94 184 72 14,112 $40.00 $2,880.00
25,000 95% 23,750 0.94 22,325 23,750 -
200 98% 196 0.95 186 72 14,112 $40.00 $2,880.00
25,000 95% 23,750 0.95 22,563 23,750 -
$610.00
$110.00
$610.00
$110.00
$1,350.00 $1,350.00
$2,850.00 $2,850.00
$1,400.00 $1,400.00
$3,530.00 $3,530.00
$250.00
$100.00
$250.00
$100.00
Product loss Value of product per metric ton Product loss Costs of product loss
$1,200.00 2% $338.69
$1,200.00 0.10% $28.50
$1,200.00 2% $338.69
$1,200.00 0.10% $28.50
Total costs
$5,428.69
$3,088.50
$5,478.69
$3,768.50
$0.38 $409.24
$0.13 $138.34 -66%
$0.39 $408.66
$0.16 $167.02 10 -59%
Origin costs: Storage, Handling, Labelling, Pallets Transportation costs Seafreight Pier to Pier drums Tank container operating costs* Total Destination costs: Storage, Handling, Labelling, Pallets, Drums Disposal*
Costs per Liter Costs per metric ton
Flexi Tank vs. Tank Container A few examples of accidents occurred with Flexi Tanks in Containers: Container sidewall bending & weld seam cracking
Accidents occurred: Flexi tank leakage - Environmental pollution - Cargo losing
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Flexi Tank vs. Tank Container
Flexi Tank in General Purpose Container
Tank Container
SAFETY: Product, Planet & People •ISO GP CONTAINER IS DESIGNED FOR DRY CARGO
•ISO TANK IS DESIGNED FOR LIQUID CARGO
•Doesn’t meet all requirements/standards liquid cargo •Risks, like cargo leakage, box damage, environmental pollution •Install bag: more handlings, more risks •Non-hazardous cargo only •No heating possible
•Compliant with all requirements/standards liquid cargo •Robust safety cell •Minimal handling, less risks •Hazardous and non-hazardous products •Heating possible
COST FACTOR Equipment is often less expensive, but additional cargo waste, labour and extra risks drive up the costs.
•Equipment is often more expensive but wins in costefficiency and reduced risks
EFFICIENCY •More handlings, like installing bag, dispose bag (cost and •Cost effective to fill, ship and unload, single recipient from handling) door to door, tank easy to clean 12
SAFE AND RELIABLE
Although the tank was impacted greatly, no broken and leakage occurred, because of the good ductility of tank material.
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ISO TANK BASICS • Spot Business (most common) • Dedicaded (Round Trip), normally for special products • Managed (InterBulk Manages shipper’s owned fleet of special tanks)
Standard T11 ISO TANK • • • • • • • • •
Standard 20’ Container Size Capacity up to 26.000 L Tare Mass: 3.800 Kg Maximum Gross Mass: up to 36,000 kg Design/Test Pressure (MAWP): 4 bar / 6 bar Design Temperature: 130° C (steam heated) Steam Heating Area: 7.5m² Shell Material: 316 Stainless Steel Insulation: Polyurethane over ceramic wool 4/15/2015
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Standard Tank View – T11
Standard Tank View
Minimum Fill Requirements
QHSSE programs as a license to operate Quality: ISO 9001-2008
Health: OHSAS 18001, H&S
Safety: Supply chain safety, behavioural based safety, training and subcontractor control Security: ISO/PAS 28000 Intermodal SC Security standard and Operation to CTPAT requirements Environmental: ISO 14001, Responsible care, Lean & Green
We promote continuous improvement on QHSSE, through analysis of performance, KPI’s and generation of improvement plans for all.
Questions?
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