Project
DESIGN DEVELOPMENT
Design Development
MOEBIĂœS We started by investigating on how we could improve the front zone of our college, we wanted to make an area where people could be there just in the shadow of the structure and also a place were they could smoke, eat or just chill, We started by modeling a geometry based in moebius curves and movement.
Design Development
PROTOTYPE 00
PROTOTYPE 01
PROTOTYPE 02
- 67 Strips - 2 Layers
- 49 Strips - XX Covers - 2 Layers
- 86 Strips - 2 Layers
Illustration Board 1mm Measurements: 380mm x 510mm Specifications: - 67 Pieces - 2 layers; horizontal and vertical pieces 1mm extrusion in horizontal pieces as assembly system.
Materials: - CRISTAL Adhesive
Design Development
Diagram: Vertical Cuts Process of assembly Scale 1:20
In this first model we first divided the piece in 25 divisions form the center of the figure, we had to use the extrude comand, later on we notice that we cut 67 pieces in total in just for this model
Design Development
Diagram: Vertical Cuts Process of assembly Scale 1:20
This are the vertical parts of the model and they are 50
Design Development
Diagram: Horizontal Cuts Process of assembly Scale 1:20
This diagram is showing where are the horizontal pieces placed, this parts of the model are the only ones that have the assembly system, if we lacked more of this pieces then it couldn’t be constructed
Design Development
Diagram: Horizontal Cuts Process of assembly Scale 1:20
This are the horizontal parts and are 17 parts..
Design Development
Diagram: Horizontal & Vertical Pieces Process of assembly Scale 1:20
In this diagram you can see that this is how it will be constructed, it appears the vertical and horizontal ones, in this whole model are 67 pieces
Joints assembly system Scale 1:20
In this diagram we represented how the interceptions got extruded in the horizontal ones so the could connect with the verticals forming the structure
Design Development
Horizontal & Vertical Pieces Process of assembly Scale 1:20
This ones are the horizontal parts of the model, and they’re 17.
This ones are the vertical parts of the model and they’re 50
Design Development
Diagram: Vertical and Horizontal Cuts Process of assembly Scale 1:20
First Layer, Horizontal Extrusions
Design Development
Diagram: Vertical and Horizontal Cuts Process of assembly Scale 1:20
Second Layer, Vertical Extrusions
Design Development
Cutting Process
Laser Cutter
We first put in the Illustration Board on the laser cut machine (380mm x 510mm x1mm)
The machine starts cutting
Then we grab the pieces from the machine
Design Development
This is the only part of the puzzle we could assemble
Here we show the vertical pieces of the model
Here we show the all the model disarmed
Design Development
Problems Prototype 00 One of the principal issues we had was that since it just had perforations on the horizontal pieces we couldn’t connected properly to our design, the material was stained, also the scale wasn’t correct and the holes didn’t match the thickness of the illustation cardboard, on this model we were far from succeeding.
Vertical parts
Horizontal parts
Design Development
PROTOTYPE 00
PROTOTYPE 01
PROTOTYPE 02
- 67 Strips - 2 Layers
- 49 Strips - 35 Covers - 2 Layers
- 50 Strips - 2 Layers
Illustration Board 1mm
Illustration Board 1mm
Measurements: 380mm x 510mm
Measurements: 380mm x 510mm
Specifications:
Paper Bond
- 67 Pieces - 2 layers; horizontal and vertical pieces
Measurments: 177.8mm x 279.4mm
1mm extrusion in horizontal pieces as assembly system.
Materials: - CRISTAL Adhesive
Polylactic Acid (PLA) Material used for 3d printing Color Red Specifications: - 49 Pieces - 35 Covers - 2 layers; horizontal and vertical pieces - 1 3D printed Model 1mm extrusion in horizontal pieces as assembly system.
Materials: - CRISTAL Adhesive - blue spray paint - Acrylic board
Design Development
Diagram: Vertical Cuts Process of assembly Scale 1:20
On this diagram we show how we divided the whole design in from the center of the model, we did 25 extrudes, so we had 29 vertical pieces.
Design Development
Diagram: Vertical Cuts Process of assembly Scale 1:20
This are the Vertical pieces and they’re 29
Design Development
Diagram: Horizontal Cuts Process of assembly Scale 1:20
This diagram is showing where are the horizontal pieces placed, fortunately this time we did put holes on the vertical not just on the horizontal pieces, also we add a base to the horizontal pieces, so the structure could hold
Design Development
Diagram: Horizontal Cuts Process of assembly Scale 1:20
In this diagram we show the horizontal pieces, they’re 21
Design Development
Diagram: Horizontal & Vertical Pieces Process of assembly Scale 1:20
In this diagram you can see that this is how it will be constructed, it appears the vertical and horizontal ones, in this whole model are 49 pieces
Design Development
Joints assembly system Scale 1:20
In this diagram we represented how the horizontal pieces and the vertical pieces got extruded so they could connect making the structure
Design Development
This ones are the horizontal parts of the model, and they’re 21.
This ones are the vertical parts of the model and they’re 28
Design Development
Diagram: Vertical and Horizontal Cuts Process of assembly Scale 1:20
First Layer, Horizontal Extrusions
Design Development
Diagram: Vertical and Horizontal Cuts Process of assembly Scale 1:20
Second Layer, Vertical Extrusions
Design Development
Cutting Process
Laser Cutter
We first put in the Illustration Board on the laser cut machine (380mm x 510mm x1mm)
The machine starts cutting
Then we grab the pieces from the machine
Design Development
Diagram: Cover Pieces Process of assembly Scale 1:20 In this diagram we explain how the covers of the structure are assemble with the vertical pieces
Design Development
Diagram: Cover Pieces Process of assembly Scale 1:20
This parts are the ones that cover all the structure and this ones are made from paper
Design Development
First Layer, Cover Pieces
Design Development
Laser cut machine in process.
vertical pieces
Horizontal pieces
Design Development
Problems Prototype 01 After we failed on the first model we improve, but we still had other issues, we face several problems in the process meanwhile assembling the model, the parts of cardboard were misaligned, it lacked of support on one side and also we couldn’t connect one part that should be connected at the top, it was floating.
Assembling the model.
After we join all the pieces we painted the model in color blue
Design Development
MODEL 3D PRINT For printing the model in 3D print we used Cura 3D we had to use a material named PLA insted of ABS, The printer took almost 8 hours in prinitng the model.
Design Development
3D Printing Process
3D Printer
We first put the PLA on the machine, and also we had to arrange all the settings on the computer
Then we arrange settings on the machine, it was ready for printing
Later on the machine start making some sort of fillamnts to print the 3D model.
Design Development
AQUI PON UNA IMAGEN DE COMO QUEDO EL MODELO QUE IMPRIMIMOS CON SU BASE Y AMBIENTACION Y ESE PEDO, EN LA DESCRIPCION PONES QUE ES EL RESULTADO FINAL DE HACER EL MODELO EN 3D ETC
Model in 3D by Cura 3D
Design Development
This was the first step of the process, we were arranging the model in Cura 3D
AQUI PON LAS IMAGENES QUE HAYA DEL MODELO Y EN CADA UNA DE LA FOTO PONES UNA PEQUEÑA DESCRIPCION DE QUE ES O QUE ESTA PASANDO, USA EL ORDEN QUE YA ESTA PARA ACAOMODARLAS PUEDEN SER TODAS DEL TAMAÑO DE ESTE CUADRO PERO ACOMODALAS BIEN, QUE ESTEN BIEN ALINIEADAS Y TODO ESO, AQUI LE PUEDES MOVER TU PERO QUE SE VEA MAS O MENOS CON LA IDEA QUE TE PUSE AQUI....
3D printer in process
3D printer in process
Design Development
PROTOTYPE 00
PROTOTYPE 01
PROTOTYPE 02
- 67 Strips - 2 Layers
- 49 Strips - 35 Covers - 2 Layers
- 86 Strips - 2 Layers
Illustration Board 1mm
Illustration Board 1mm
Wood: TRIPLAY 3mm
Measurements: 380mm x 510mm
Measurements: 380mm x 510mm
Measurements: 600mm x 1200mm
Specifications:
Paper Bond
- 67 Pieces - 2 layers; horizontal and vertical pieces
Measurments: 177.8mm x 279.4mm
Expanded polystyrene 100mm
1mm extrusion in horizontal pieces as assembly system.
Materials: - CRISTAL Adhesive
Polylactic Acid (PLA) Material used for 3d printing Color Red Specifications:
Measurments: 1220mm x 2500mm Specifications: - 86 Pieces - 2 layers; horizontal and vertical pieces - 20 Pieces (CNC)
- 49 Pieces - 35 Covers - 2 layers; horizontal and vertical pieces - 1 3D printed Model
3mm extrusion in horizontal pieces as assembly system.
1mm extrusion in horizontal pieces as assembly system.
Materials:
Materials: - CRISTAL Adhesive - blue spray paint - Acrylic board
- CRISTAL Adhesive
Design Development
Diagram: Vertical Cuts Process of assembly Scale 1:10
On this diagram we show how we divided the whole design from of the center of the model, we did 30 extrudes, on this model there was more vertical pieces like the one we did first
Diagram: Vertical Cuts Process of assembly Scale 1:10
This diagram shows that there are 33 pieces made from triplay wood
Design Development
Diagram: Horizontal Cuts Process of assembly Scale 1:10
This diagram is showing where are the horizontal pieces placed, this parts of the model are the only ones that have the assembly system, if we lacked more of this pieces then it couldn’t be constructed, in this model we use triplay wood of 3 mm
Design Development
Diagram: Horizontal Cuts Process of assembly Scale 1:10
On this diagram it shows the horizontal pieces of triplay wood, they’re 53
Design Development
Diagram: Horizontal & Vertical Pieces Process of assembly Scale 1:10
In this diagram you can see that this is how it will be constructed, it appears the vertical and horizontal ones, in this whole model are 86 pieces
Design Development
Joints assembly system Scale 1:10
In this diagram we represented how the horizontal pieces and the vertical pieces got extruded so they could connect making the structure, this time it was less misaligned because of the wood
Design Development
On the left corner you can see the vertical pieces (33) and the ones that are more on the right side are the horizontal pieces (53)
Design Development
Diagram: Vertical and Horizontal Cuts Process of assembly Scale 1:10
First Layer, Horizontal Extrusions
Design Development
Diagram: Vertical and Horizontal Cuts Process of assembly Scale 1:10
Second Layer, Vertical Extrusions
Design Development
Cutting Process
Laser Cutter
We first put in the triplay wood (3mm) on the laser cut machine
The machine starts cutting
Then we grab the pieces from the machine
Design Development
Triplay wood pieces on the laser cut machine
Prototype constructed and failing
Prototype constructed and failing
Design Development
Problems Model 02 On this prototype the structure lacked of support, on (v6-v11) and on (v26-22), it wasn’t enough with the base that we made on the bottom of the model, oalso we had to close the hole and put in n espherical base.
Model constructed and failing.
Design Development
MODEL CNC We use the CNC to make another prototype, we divided the pieces in 20 parts to cut them on the machine so we could do another model. .
Design Development
Milling Process
CNC Milling
After making some C planes on Rhino to arrange all the pieces so they could fit on the dry ice, we passed it to Rhino Cam
The CNC Machine starts cutting.
The parts of the model are already done.
Design Development
The CNC machine with the dry ice
The CNC Machine after cutting
The CNC Machine in action
Design Development
ESPACIO PARA RESULTADO FINAL, RENDERS DE BRAYHAN Y DEMAS
Pavilion constructed with stainless steel plates welded together, its highly polished exterior has no visible seams.