Cups4you Inspiratieboek

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Welcome to Cups4you

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Our packaging series: st sc ec sce cc ra cse ose ote t4t and rse c2d

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More about Cups4you Our history Injection Moulding Culidish Production & Technology Procurement Sales & Marketing Innovation Food safety is Cups4you Our green achievements

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welome to cups4you We want to inspire you and show you the world of injection moulding packaging and all its potential for decoration. We want to show you that packaging is much more versatile than you think.

For example, did you know that the package’s shape combined with the right IML (In Mould Label) can make a product stand out on a shelf and thus generate a higher turnover? Challenge us and we will help you right through, from development to placement on the shop shelf.

Cups4you develops, produces and sells packaging in sizes ranging from 100 ml to 2500 ml for the food industry. We strive to ensure that our packaging creates added value for our customers so that we can both be proud of the end product! We can only do this if we work with all our passion, guided by the following principles:

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Focus

Continuously developing as a specialist in our field and thus offering packaging solutions that meet the demands of the market. We are only satisfied if you are too.

Flexibility

Offering a wide range of standard and specialised packaging, with low order quantities and fast delivery times. Thinking about functionality and convenience for the end-user is essential.

Innovation

Creating added value for our customers by delivering innovative packaging and technologies. Innovation means looking forward.

This will not escape your product’s end-user.

Quality

Excelling in meeting the very highest, constantly changing standards and levels in the area of food safety. Everything in our production site, which was largely renovated in 2017, is geared to meeting and exceeding these standards.

On behalf of all Cups4you’s dedicated staff, I hope this brochure gives you much inspiration and pleasure. It goes without saying that we are available for all your packaging questions and suggestions.

Jeroen Langenberg Managing Director Cups4you BV

WELCOME TO CUPS4YOU

Higher turnover with the right packaging

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y l d u o r p we u o y t n e s e r p

a k c a p es i r se

g n i g a s our

ST-Series

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We create innovative packaging with the goal to improve the usability for you and your customer

ST-SERIES PAGINATITEL

ST 95-215

ø 95x48 mm - 215 ml

ST 95-280

ø 95x63 mm - 280 ml

ST 109-280

ø 109x48 mm - 280 ml

ST 109-335

ø 109x57 mm - 335 ml

ST 109-525 ø 109x88 mm - 525 ml

IML Decoration, Freezer grade & Masterbatch on request

SC-Series

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Standard round cups.

Easy to fill, handle and use

SC-SERIES

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SC-Series

SC-SERIES

SC 95-220

SC 95-565

SC 133-800

SCH 95-240

SC 109-650

SC 133-1200

SC 95-265

SC 118-300

SC 133-1530

SC 95-280

SC 118-350

SC 146-500

SCC 95-300

SCH 118-370

SC 146-750

SCF 95-310

SC 118-400

SC 146-1000

SC 95-325

SC 118-500

SC 146-1500

SC 95-365

SC 118-600

SC 160-2500

SC 95-400

SC 118-700

SC 95-520

SC 118-870

ø 95x43 mm - 180 ml

ø 95x71 mm - 240 ml

ø 95x53 mm - 225 ml

ø 95x61 mm - 280 ml

ø 95x86 mm - 270 ml

ø 95x86 mm - 300 ml

ø 95x64 mm - 280 ml

ø 95x84 mm - 365 ml

ø 95x86 mm - 360 ml

ø 95x114 mm - 520 ml

ø 95x119 mm - 525 ml

ø 109x102 mm - 600 ml

ø 118x49 mm - 300 ml

ø 118x55 mm - 350 ml

ø 118x69 mm - 370 ml

ø 118x64 mm - 385 ml

ø 118x74 mm - 480 ml

ø 118x88 mm - 600 ml

ø 133x85 mm - 800 ml

ø 133x130 mm - 1200 ml

ø 133x168 mm - 1530 ml

ø 146x52 mm - 500 ml

ø 146x70 mm - 750 ml

ø 146x88 mm - 1000 ml

ø 146x138 mm - 1500 ml

ø 160x179 mm - 2500 ml

ø 118x108 mm - 750 ml

ø 118x128 mm - 870 ml

IML Decoration, Freezer grade & Masterbatch on request

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PAGINATITEL

cups4you is your dedicated full service packaging partner!

EC-Series

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Prominent design cups that emphasise an exclusive nutrition product

EC-SERIES

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EC-Series

EC-SERIES

ECS 110-120 ø 108x80x26 mm - 120 ml

ECS 110-165 ø 108x80x40 mm - 165 ml

ECS 132-300

ø 132x94x46 mm - 300 ml

EC 110-175 ø 110x80x40 mm - 175 ml

EC 132-275 ø 132x94x37 mm - 250 ml

EC 132-345 ø 132x94x48 mm - 300 ml

EC 132-510 ø 132x94x75 mm - 475 ml

EC 182-800 ø 182x133x61 mm - 800 ml

EC 182-1100 ø 182x133x85 mm - 1100 ml

IML Decoration, Freezer grade & Masterbatch on request

SCE-Series

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Standard available round cups with a distinctive and exclusive Elito Cup look

SCE-SERIES

SCE 94-125 ø 94x35 mm - 125 ml

SCE 95-240

ø 95x70 mm - 240 ml

SCE 118-565

ø 118x86 mm - 565 ml

SCE 146-1140 ø 146x110 mm - 1140 ml

IML Decoration, Freezer grade & Masterbatch on request

CC-Series

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Uniquely designed on-the-go cups, suitable for car cup holders

CC-SERIES

CC 86-250 ø 86x80 mm - 250 ml

CC 86-330 ø 86x106 mm - 330 ml

CC 95-500 ø 95x130 mm - 500 ml

IML Decoration, Freezer grade & Masterbatch on request

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PAGINATITEL

the success of your product is also determined by the appearance and design of the packaging

RA-Series

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Standard rectangular cups.

Efficient in transport, logistics and supermarket shelves

RA-SERIES

RA 88-360

88x88x68 mm - 360 ml

RA 120-270

120x89x42 mm - 270 ml

RA 138-425

138x98x51 mm - 425 ml

RA 138-600

138x98x71 mm - 600 ml

RA 180-550 180x111x47 mm - 550 ml

RA 180-1100

180x111x94 mm - 1100 ml

RA 192-1200

192x128x73 mm - 1200 ml

RA 192-1200LT

192x128x73 mm - 1200 ml

RA 192-1600

192x128x94 mm - 1600 ml

RA 192-1800

192x128x106 mm - 1800 ml

IML Decoration, Freezer grade & Masterbatch on request

CSE-Series

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Round and sealable multi use packaging

CSE-SERIES

CSE 77-115 ø 77x36 mm - 115 ml

CSE 81-210 ø 81x74 mm - 210 ml

CSE 115 3C-95 ø 123x45 mm - 95/95/95 ml

CSE 115-350 ø 123x46 mm - 350 ml

CSE 115-500 ø 123x66 mm - 500 ml

CSE 127-400 ø 119x55 mm - 400 ml

CSE 127-800 ø 127x119 mm - 800 ml

IML Decoration, Freezer grade & Masterbatch on request

OSE-Series

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Standard and tailormade cups which are easy to fill, handle and use!

OSE-SERIES

OSE 95-335

94x66x105 mm - 335 ml

OSE 133-190 133x91x29 mm - 190 ml

OSE 141-296

141x46 mm - 296 ml

IML Decoration, Freezer grade & Masterbatch on request

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our cups2drink are of high quality, reusable and have a great look with a good designed iml label

OTE-Series

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Sometimes you need more volume! Of course we can arrange that for you

OTE-SERIES

OTE 155-780 155x115x64 mm - 780 ml

OTE 155-1200 155x115x105 mm - 1200 ml

OTE 185-3000 185x144x191 mm - 3000 ml

IML Decoration, Freezer grade & Masterbatch on request

T4T and RSE-Series

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Together we would like to develop the package which best suits your product

T4T AND RSE-SERIES

RSE 79-115

79x79x32 mm - 115 ml

RSE 88-255

88x88x56 mm - 255 ml

RSE 88-575

88x117x56 mm - 575 ml

RSE 129-350 129x92x45 mm - 350 ml

T4T 550-650

245x126x75 mm - 550/650 ml

IML Decoration, Freezer grade & Masterbatch on request

C2D-Series

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Drinking cups with distinguishable design and full labelling options

C2D-SERIES

C2D 12 OZ SW

ø 81x106 mm - 300 ml

C2D 12 OZ

ø 81x125 mm - 300 ml

C2D 16 OZ

ø 87x140 mm - 400 ml

C2D 22 OZ

ø 95x156 mm - 500 ml

C2D 34 OZ

ø 111x183 mm - 1000 ml

C2D 44 OZ

ø 110x221 mm - 1250 ml

IML Decoration, Freezer grade & Masterbatch on request

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more about

cups4

ut

4you

our history 1969 1990

2004 2012

Cups4you, originally called Vadeal Plastics, was founded in 1969 to produce coffee stirrers, measuring cups for detergent, cutlery, cups, furniture caps and shoe heels.

The company’s growth led to the opening of a second production facility in Veghel. During this period, apart from customised packaging, the company launched a range of standard and specialised packaging on the market.

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The company moved to its present premises in Oss in 1970.

In the 1980s, it started specialising in injection moulding combined with dry offset printing for packaging for several industries such as salad producers.

This was the birth of the Cups4you brand. In 2011, the facility in Oss was expanded and the Veghel and Oss facilities were merged.

1991 2003

2013 2017

In 1993, Vadeal Plastics started using in mould labelling technology with the injection moulding of thin wall packaging for the food industry. This led to a substantial growth of the company in the 1990s and early 2000s.

The end of 2013 saw a management buy-out, making the current management the major shareholder of the company. Given the company’s strong focus on the food industry, the facility in Oss underwent major renovation in 2017. This will allow Cups4you to strengthen its position as the preferred supplier for customers that use 100 - 2.500 ml injection moulding packaging in the food industry.

OUR HISTORY

We are more than ready for the future as a preferred supplier in the food industry

injection moulding

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During the injection moulding process, the injection moulding machine heats the PP until it is a liquid mass, which is then injected into the mould under high pressure. Special peripheral equipment is used to place the pre-printed label in the mould just before it closes. The mould closes and the liquid melts with the label and then cools very fast to a fixed temperature. In a matter of seconds, the injection moulding machine and the peripheral equipment produce packaging with a unique appearance from one type of material.

Injection moulding gives us freedom of design, making it possible to create detailed packaging.

INJECTION MOULDING

Injection moulding is a manufacturing process for producing packaging by injecting material into a mould

culidish Culidish is a food packaging concept consisting of different compartments in one meal tray with a patented heat distribution label (shielding).

This total packaging meal tray concept uses unique microwave technology. It is indispensable for companies in the hospitality industry (restaurants, hotels), meal service providers or the delicatessen industry.

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The patented Shieltronics in mould label maintains the right temperature by regulating the microwaves in each of the individual food compartments.

Different foods can thus be put in the microwave simultaneously, be it soup, vegetables, fish, sauces or even salads. The foods will not be affected by hot/cold spots or burn-in. The whole meal can be heated together in the microwave, with each component of the meal in each compartment reaching the right temperature. The taste and quality (maintenance of the fresh nutrients) of the fresh meal is retained.

Culidish’s advantages

• Convenience: preparation of fresh meals in one go.

• Quality: the right temperature for each individual meal component.

• Taste: optimal retention of fresh products’ taste.

• Flexibility: infinite culinary options in different sectors.

• Longer shelf-life: food remains fresh for up to seven days!

• Savings: the longer shelf-life will reduce food waste, for example in the hotel industry.

The following sectors already benefit from Culidish’s extra services and experience higher turnover

• Hotels and restaurants.

• Delicatessens.

• Fresh meal retailers (quality butchers for example).

• Exclusive meals in supermarket outlets.

• Caterers and fast food chains.

• Health care sector.

• Meal delivery services.

CULIDISH

Winner of various international Packaging Awards

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create your own branded packaging through IML

production & technology

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Cups4you has led the market in combining thin wall injection moulding packaging with In Mould Labelling (IML) since the early 1990s. IMLs make any package stand out and give it an unique high quality appearance. In the IML process, a preprinted polypropylene (PP) label is placed in a mould that is shaped like the end product.

During the injection moulding process, the injection moulding machine heats the PP to a liquid mass that can be injected into the mould under high pressure.

The pre-printed label is added using special precise peripheral equipment just before the mould is closed. After that, the liquid plastic melts with the label and is then cooled very rapidly to create a rigid product. In just a few seconds, the injection moulding machine and the peripheral equipment produce a single material unique package. Injection moulding is versatile enough to produce individual detailed unique designs. Cups4you only works with the best suppliers to ensure that its customers get exactly what they want.

Our modern peripheral equipment includes linear and six axis robots. We design and build our own equipment and have created a system which allows us to quickly change production runs and select the appropriate automation. We have also installed viewing equipment in many of our production lines so that we can check the labels on the products during production.

Our machine park consists of high quality machines fitted with the latest technology. We achieve high production rates with low energy consumption. As we strive to be prepared for the future, we collaborate with technical colleges in the region and offer several interesting internships.

PRODUCTION & TECHNOLOGY

We offer you a wide range of standard and specialised packaging with low order quantities and fast delivery times

procurement Our procurement vision is embedded throughout our policy and strategy and is rolled out through the procurement business’s annual objectives.

This involves decentralised operations under centralised leadership. The most important business functions are monitored and managed using KPIs (Key Performance Indicators).

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In contrast to the operational level, the strategic/tactical level is strongly project procurement oriented. Examples include coordinating materials research; developing a CSR policy; research into bioplastics; designing waste management systems; and obtaining legal support for the purchase of machines and software. The medium long term focus lies on entering value added partnerships with highly innovative suppliers to create added value within the supply chain. This will generate new developments that will be fulfilled by the company.

The procurement business

The strategic procurement vision is based on the company’s policy and on five targets: 1. To contribute to the progress of the company’s processes (availability).

2. To contribute to the company’s results (TCO).

3. To strategically minimise vulnerability on the procurement market (interchangeability).

4. To contribute to product and process innovation (innovation).

5. To contribute to stimulating flexibility (reducing throughput time).

PROCUREMENT

A strategic and tactical procurement business

sales & marketing Both our account managers and our sales staff who operate under the leadership of the Sales Manager do everything they can to serve our clients as best they can. Our sales team consists of enthusiastic people with in-depth experience in the wonderful world of packaging. The team, with its complementary skills and knowledge, ensures that orders are properly handled and that all the transparent commercial agreements are met. The team also manages customer-specific stocks and products and comes up with customised solutions.

The team manages the art work for our customers.

We are only happy if you are happy!

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Our added value

• Offer our customers a worry free service • Ensure just in time deliveries • Arrange the entire logistics chain • Rapid response to queries • Customer-friendly and helpful attitude • Our sales department would be pleased to help you choose the right specifications for your packaging in terms of material, colour and decoration. We would also be pleased to provide advice on the processing of your packaging and filling line. We guarantee that your logistics run smoothly.

International

Cups4you has an extensive network of experienced preferred sales partners in Western Europe.

Its local presence means that Cups4you is able to offer customised solutions. By sharing its successes in various sectors, it creates new sales opportunities.

Marketing

Our marketing department will make sure that your existing and any new packaging will stand out throughout Europe. You can also use our marketing department to do an assessment into the

most striking and user-friendly packaging (competitive marketing analysis). Our marketing department can join forces with the sales department to run dynamic brainstorm sessions to come up with the best packaging for your existing or planned products.

SALES & MARKETING

Our sales department would be pleased to help you choose the right specifications for your packaging in terms of material, colour and decoration

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PAGINATITEL

excelling in meeting the very highest, constantly changing standards and levels in the area of food safety

innovation Our pay-off, 100 - 2500 ml injection moulded food packaging, says everything about our injection moulded packaging. We are known as an innovative entity in the supply chain of the food industry. In terms of collaboration on innovation, our customers and contacts experience us as informative, pleasant and result-driven. We want to be the best in Europe in our field of business!

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Cups4you is a pioneer in combining injection moulding with In Mould Labelling (IML).

Apart from our expertise in this area, we work closely with our partners to bring distinctive and complete packaging on the market. We can make an entire series in different sizes and shapes, special closures or customised packaging exclusive for one customer. We know that our customers will sell more than their competition if their product is well presented on supermarket shelves. We have then done our work well. We can supply small or large quantities without special investment by customers. We can also handle customised

products in consultation with our customers. Recent examples of our innovative character are the Culidish concept (superior microwave technology) and the entirely new ST series, sealable packaging with an innovative and functional screw top which gives the packaging an IML oxygen barrier. These enable you to give your customers the ultimate in convenience and a longer shelf-life for their products.

With almost 1,000 years of combined experience, our staff and supply partners are ready to help you develop the best packaging for your needs.

Cups4you has 3D printers so

that we can quickly produce real prototypes for your inspection.

We also have the knowledge and facilities needed to extensively test the products and materials for your packaging.

INNOVATION

The best innovations are created through close collaboration

food safety is cups4you Cups4you specialises in producing 100 - 2500 ml injection moulding packaging for the food industry. The food industry is an obvious choice for us, given that it generates more than 99% of our turnover. As we want to be at the top of our sector in Europe, we make no concessions. Only the best will do. We do not want our customers to think twice about using our packaging.

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This is why we are BRC Packaging certified. This standard was developed for companies that produce packaging materials for a wide range of products, from food to consumer goods, and at all levels: primary, secondary and tertiary. We have achieved the highest standard in this certification year after year.

We also work with FOCOS, a secure web environment which supports us in food contact management throughout the supply chain.

Through FOCOS, we can check the semi-finished goods producers for adherence to current legislation and regulations. Our product specific Declaration of Conformity (DoC) is a guarantee for our customers that our packaging is suitable for use with food.

Everything in our production location is geared to exceed the highest standards in terms of food security. Our facility underwent a major renovation in 2017.

level of knowledge and expertise.

We believe that it is important that our staff continue to develop so that they excel both inside our company and outside.

Our employees undergo continuous training and are tested in all the requirements of the BRC Packaging and safety on the work floor so that they are always aware of the latest standards.

We only use semi-manufacturers that are qualified to produce packaging for the food industry.

They supply various products including plastics, masterbatches, in mould labels (primary materials), lubricants and additives for closed cooling water systems for machines and moulds. Anything that may come into contact with our end product, in any conceivable way, is certified.

We have a special team of people who make sure that our production area and work spaces are cleaned thoroughly every day. Hygiene, order and tidiness are embedded throughout the company.

We invest a significant amount every year in training our staff to attain and maintain the desired

We would like to invite you to visit our production site. Our staff are justifiably proud to show visitors around.

FOOD SAFETY IS CUPS4YOU

No concessions in our quality!

our green achievements 2012

Conventional Raw Materials

The switch to a new Random Copolymer grade has led to reduced energy consumption as a result of reduced cycle times and temperature settings.

2015

Biobased Raw Materials

After successful exploration, identification and testing, biobased pp-grades were introduced to our sales partners. These biobased ppgrades are certified biodegradable as well as compostable.

2016

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Green light

Re-arrangement of the entire internal lighting system in the building by a functional approach has led to a substantial decrease of the number of lighting points. The remaining lighting points were fitted with eco lamps, replacing all conventional lamps. The overall light intensity has been drastically improved in the new situation and supports a better work environment.

2016

2017

The current PPE’s are being gradually replaced by new full electric PPE’s. Each replacement implies a dramatic reduction of energy consumption and a further improvement of work environment.

Certain production lines now even have an energy consumption reduction of 60%.

One of the goals is the further research and development of a bio based counter port-folio, next to our conventional oil based portfolio. Biobased options will help our customers to reduce their appeal to fossil resources. Due to the international orientation of our company, the impact may be potentially large.

2016

2017

Plastic Processing Equipment (PPE)

Waste Management

Distinct steps of waste management were being made, implying the definition, organisation, execution and management of multiple waste streams. As a result, the generic waste volume is reduced and transformed into several valuable sources of reusable material e.g. biodegradable waste, metal, wood, paper/carton, generic waste, oil(containing) waste, chemical waste. Apart from waste valorisation, this effort has led to a good understanding of each stream as well. This establishment and awareness is the starting point for structural improvement by setting and achieving new goals via the Social Responsibility company policy.

Biobased Raw Materials

Social Responsibility Policy

Another goal is to develop and establish a solid social responsibility company policy. All green and social goals will then be defined, executed and managed by this policy. By achieving this goal, the company's social responsibility is embedded in a structural and sustainable manner.

OUR GREEN ACHIEVEMENTS

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PAGINATITEL

d e d l u o m n o i t c e inj

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d o o f k aging pac Cups4you Head Office Landweerstraat-Zuid 158 5349 AK Oss The Netherlands

Phone +31 (0)413 312111 E-mail info@cups4you.com www.cups4you.com