INNOVATIONS
MASTER CATALOG CUTTING TOOLS 2013
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Face Mills Dodeka Series • Performance Booster (12 True Edges per Insert) . . . . . . . . . . . . . . . . . . . . . . . . . .O2–O26 Dodeka Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O4–O15 Dodeka . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O16–O22 Dodeka MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O24–O26 MEGA Series • Heavy-Duty Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O28–O43 MEGA 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O28–O33 MEGA 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O36–O37 MEGA 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O38–O40 MEGA 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O41–O43 Beyond BLAST KSSM 45° • First Choice for Machining Titanium . . . . . . . . . . . . . . . . . . . . . . . . . .O44–O48 KSSM 45° • Conventional Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O49–O54 KSOM Mini • KSOM • Best-in-Class Free-Cutting Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O56–O67 Fix-Perfect Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O68–O85 Fix-Perfect Finisher • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O70–O72 Fix-Perfect 20° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O74–O77, O82–O85 Fix-Perfect 0° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O78–O81 HexaCut Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O86–O99 HexaCut 45° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O89–O93 HexaCut 30° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O94–O99 KSSR 6° • Cast Iron • Roughing and Finishing (6° Lead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O100–O107 KCMS Cartridge Milling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O108–O111 KSCM PCD AluMill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O112–O121 Fix-Perfect 0° Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O122–O128 Chamfer Mills (60°, 45°, 30°) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O129–O137
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O1
Dodeka™ Series • Leader in Advanced Face Milling Applications Primary Application Dodeka, Dodeka Mini, and Dodeka MAX™ are the most comprehensive face milling boosters on the market today. Twelve true cutting edges per insert mean low cost per edge and high productivity. With Beyond™ premium milling grades, you will see up to 30% higher Metal Removal Rates (MRR), 25% lower cutting forces due to real soft cutting action, and up to 35% better tool life in light to heavy machining.
Features and Benefits Dodeka Mini Series • Most comprehensive face milling booster in the market, up to Ap1 max = .174" All different cutter body variations can be loaded with one insert style.
Dodeka Mini High-Feed
12
True Cutting Edges
75° lead
12
True Cutting Edges
45° lead
Dodeka Mini 30°
12
True Cutting Edges
30° lead
Insert HNGJ43 HNPJ43
Insert HNGJ43 HNPJ43
Insert HNGJ43 HNPJ43
Ap1 max = .064"
Ap1 max = .127"
Ap1 max = .174"
Dodeka Mini HF can be loaded with all Dodeka Mini standard inserts, except wiper inserts.
O2
Dodeka Mini 45°
Best-in-class leader in face milling up to Ap1 max = .127". Excellent choice for near net shape strategies and driven tools.
Achieve a higher axial depth-of-cut capabiltiy up to Ap1 = .174" with standard Dodeka Mini inserts.
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Dodeka™ Mini Series insert size HN.J43 Ap1 max = .174" page O4–O15
Dodeka™ insert size HN.J535 Ap1 max = .178" page O16–O22
Dodeka MAX™ insert size HN.J75 Ap1 max = .315" page O24–O26
P M K N S
Capable in all material groups • Excellent results in machining titanium
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O3
Dodeka™ Mini High-Feed (HF) 75° End Mills • Twelve cutting edges per insert. • High-Feed capability.
Dodeka Mini High-Feed 75° • Screw-On End Mills order number 4136401 4136402
catalog number KSHRHF100D02M16HN43 KSHRHF100D03M16HN43
D1 1.000 1.000
D1 max 1.518 1.518
D 1.142 1.142
DPM .669 .669
G3X M16 M16
L1 1.250 1.250
WF .866 .866
Ap1 max .064 .064
Z lbs 2 .39 3 .36
max RPM 19800 19800
4136403 4136404
KSHRHF125D03M16HN43 KSHRHF125D04M16HN43
1.250 1.250
1.768 1.768
1.142 1.142
.669 .669
M16 M16
1.500 1.500
.866 .866
.065 .065
3 .50 4 .52
17600 17600
4136405 4136406
KSHRHF150D04M16HN43 KSHRHF150D05M16HN43
1.500 1.500
2.018 2.018
1.142 1.142
.669 .669
M16 M16
1.500 1.500
.866 .866
.065 .065
4 .58 5 .59
15800 15800
Spare Parts
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
1.500
193.492
31
170.025
Face Mills
D1 1.000 1.250
Dodeka Mini High-Feed 75° • Cylindrical End Mills order number 4136407 4136408
catalog number KSHRHF100D02C075HN43L480 KSHRHF100D03C075HN43L480
D1 1.000 1.000
D1 max 1.518 1.518
D .750 .750
L 4.800 4.800
L2 1.250 1.250
Ap1 max .064 .064
Z lbs 2 .73 3 .69
max RPM 19800 19800
4136409 4136410
KSHRHF125D03C100HN43L520 KSHRHF125D04C100HN43L520
1.250 1.250
1.768 1.768
1.000 1.000
5.200 5.200
1.500 1.500
.065 .065
3 1.27 4 1.28
17600 17600
Spare Parts
D1 1.000 1.250
O4
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
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Dodeka™ Mini High-Feed (HF) 75° Shell Mills • Twelve cutting edges per insert. • High-Feed capability.
Dodeka Mini High-Feed 75° • Shell Mills order number 4136411 4136412
catalog number KSHRHF150HN43F3 KSHRHF200HN43M3
D1 1.500 2.000
D1 max 2.018 2.517
D .750 .750
D6 1.750 1.750
L 1.575 1.575
Ap1 max .065 .065
4136413 4136414
KSHRHF250HN43M3 KSHRHF300HN43M4
2.500 3.000
3.017 3.517
.750 1.000
1.750 2.189
1.575 1.750
.065 .065
Z lbs 5 .75 5 1.10 6 8
1.49 2.21
max RPM 16700 12500 10000 8300
Spare Parts
insert screw 193.492 193.492
in. lbs. 31 31
socket-head cap screw S445 S445
wrench 170.025 170.025
2.500 3.000
193.492 193.492
31 31
S445 S458
170.025 170.025
Face Mills
D1 1.500 2.000
Dodeka Mini High-Feed First choice for long reach face milling applications or light fixtures.
Chip thinning effect due to lead angle 14.5°. Tremendous enlargement of feed rate and Metal Removal Rate (MRR).
Up to 40% shorter machining cycle time.
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O5
Dodeka™ Mini High-Feed (HF) 75° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .E..LD KCPK30 .E..LD KCK15 .E..LD KCPK30 .F..LDJ K313 .F..LDJ KC410M .E..LD KC725M .E..LD KC725M .S..GD KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..GD KCPK30 .S..GD KCK15 .S..GD KCPK30 .F..LDJ KC410M .E..LD KC510M .S..GD KC725M .S..GD KC725M .S..HD KC725M — —
Heavy Machining Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPM20 .S..HD KC725M .S..HD KCPK30 .S..HD KCK15 .S..HD KCPK30 .E..LD KC510M KC510M .E..LD .S..HD KC725M .S..HD KC725M — — — —
Indexable Inserts
HNPJ-HD
v
first choice
j
alternate choice
P M K N S H
HNGJ-LDJ catalog number HNGJ43ANFNLDJ
D .472
BS .060
L10 .254
Rε .039
S .176
hm .001
cutting edges 12
D .472 .472
BS .060 —
L10 .254 .253
Rε .039 .126
S .176 .177
hm .002 .002
cutting edges 12 12
D .472
BS .057
L10 .254
Rε .039
S .175
hm .003
cutting edges 12
D .472 .472
BS .057 —
L10 .254 .253
Rε .039 .126
S .173 .174
hm .006 .004
cutting edges 12 12
HNGJ-LD catalog number HNGJ43ANENLD HNGJ438ANENLD
j v
v v
v v
j v
v v j
v j j
v v j v v
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNPJ-GD
v v
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-LD
v v v v v v v v v v v v v
catalog number HNPJ43ANSNGD
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNPJ-GD
v v v v v v
HNPJ-HD catalog number HNPJ43ANSNHD HNPJ438ANSNHD
O6
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
Face Mills
HNGJ-LDJ
v v v v v v v v v v v v
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Dodeka™ Mini High-Feed (HF) 75° Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H 2 3
K313 — — — — — — — — — — — — 3130 — — — — — — — —
— — — — — — — — — — — — 2740 — — — — — — — —
KC410M — — — — — — — — — — — — 2350 — — — — — — — —
— — — — — — — — — — — — 4790 4260 — — — — — — —
— — — — — — — — — — — — 4260 3920 — — — — — — —
KCPM20 2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — — — —
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — — — —
KC510M — — — — — — — — — — — — 3920 3600 — — — — — — —
— — — 960 — — — — — 1150 910 770 2520 2280 — — — — — — —
— — — 780 — — — — — 1040 820 680 2240 2100 — — — — — — —
KC520M — — — 660 — — — — — 940 760 620 2060 1920 — — — — — — —
KC725M 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 — — —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 — — —
— — — — — — — — — 1060 830 700 — — — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — — — —
KC522M — — — — — — — — — 850 700 560 — — — — — — — — —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 — — —
KCK15 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 — — —
— — — — — — — — — 1660 1310 1100 — — — — — — — — —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 — — —
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 — — —
KCPK30
— — — — — — — — — 1510 1170 980 — — — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — — — —
Face Mills
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H 2 3
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.013 .013 .027 .027
10% .027 .040 .060 .070
.055 .086 .104 .121
.010 .010 .019 .019
Light Machining
20% .019 .029 .043 .049
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .039 .008 .017 .034 .008 .060 .008 .025 .051 .008 .071 .017 .037 .060 .016 .081 .017 .042 .068 .016
40% .016 .024 .034 .040
.032 .047 .056 .063
General Purpose
.008 .008 .015 .015
50–100% .015 .023 .033 .039
.031 .046 .054 .062
Heavy Machining
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
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O7
Dodeka™ Mini 45° End Mills • Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials.
Dodeka Mini 45° • Screw-On End Mills order number 4130252 4130383
catalog number KSHR100D02M16HN06 KSHR100D03M16HN06
D1 1.000 1.000
D1 max 1.322 1.322
D 1.142 1.142
DPM .669 .669
G3X M16 M16
L1 1.250 1.250
WF .866 .866
Ap1 max .127 .127
Z lbs 2 .32 3 .29
max RPM 19800 19800
4130384 4130385
KSHR125D03M16HN06 KSHR125D04M16HN06
1.250 1.250
1.572 1.572
1.142 1.142
.669 .669
M16 M16
1.500 1.500
.866 .866
.127 .127
3 .43 4 .42
17600 17600
4130386 4130387
KSHR150D04M16HN06 KSHR150D05M16HN06
1.500 1.500
1.822 1.822
1.142 1.142
.669 .669
M16 M16
1.500 1.500
.866 .866
.127 .127
4 .51 5 .51
15800 15800
Spare Parts
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
1.500
193.492
31
170.025
Face Mills
D1 1.000 1.250
Dodeka Mini 45° • Weldon® End Mills order number 4130514 4130515
catalog number KSHR100D02W075HN06 KSHR100D03W075HN06
D1 1.000 1.000
D1 max 1.322 1.322
D .750 .750
L 3.280 3.280
L2 1.250 1.250
Ap1 max .127 .127
Z lbs 2 .46 3 .44
max RPM 19800 19800
4130516 4130517
KSHR125D03W100HN06 KSHR125D04W100HN06
1.250 1.250
1.572 1.572
1.000 1.000
3.780 3.780
1.500 1.500
.127 .127
3 .88 4 .89
17600 17600
Spare Parts
D1 1.000 1.250
O8
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
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Dodeka™ Mini 45° End Mills • Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials.
Dodeka Mini 45° • Cylindrical End Mills order number 4130518 4130519
catalog number KSHR100D02C075HN06L480 KSHR100D03C075HN06L480
D1 1.000 1.000
D1 max 1.322 1.322
D .750 .750
L 4.800 4.800
L2 1.250 1.250
Ap1 max .127 .127
Z 2 3
lbs .64 .62
max RPM 19800 19800
4130522 4130533
KSHR100D02C100HN06L800 KSHR100D03C100HN06L800
1.000 1.000
1.322 1.322
1.000 1.000
8.000 8.000
1.250 1.250
.127 .127
2 1.66 3 1.64
19800 19800
4130520 4130521
KSHR125D03C100HN06L520 KSHR125D04C100HN06L520
1.250 1.250
1.572 1.572
1.000 1.000
5.200 5.200
1.500 1.500
.127 .127
3 1.19 4 1.20
17600 17600
Spare Parts
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
Face Mills
D1 1.000 1.250
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O9
Dodeka™ Mini 45° Shell Mills • Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials.
Face Mills
Dodeka Mini 45° • Shell Mills order number 4130426 4130427
catalog number KSHR150HN4345M3 KSHR150HN4345F3
D1 1.500 1.500
D1 max 1.822 1.822
D .500 .500
D6 1.440 1.440
L 1.575 1.575
Ap1 max .127 .127
Z 4 5
lbs .57 .56
max RPM 16700 16700
4130428 4130429
KSHR200HN4345C3 KSHR200HN4345M3
2.000 2.000
2.321 2.321
.750 .750
1.750 1.750
1.575 1.575
.127 .127
4 5
.93 .93
12500 12500
4130430 4130431
KSHR200HN4345F3 KSHR250HN4345C3
2.000 2.500
2.321 2.821
.750 .750
1.750 1.750
1.575 1.575
.127 .127
6 4
.97 1.20
12500 10000
4130432 4130493
KSHR250HN4345M3 KSHR250HN4345F3
2.500 2.500
2.821 2.821
.750 .750
1.750 1.750
1.575 1.575
.127 .127
6 8
1.27 1.29
10000 10000
4130494 4130495
KSHR300HN4345C4 KSHR300HN4345M4
3.000 3.000
3.321 3.321
1.000 1.000
2.189 2.189
1.750 1.750
.127 .127
5 8
1.90 2.09
8300 8300
4130496 4130497
KSHR300HN4345F4 KSHR400HN4345C6
3.000 4.000
3.321 4.321
1.000 1.500
2.189 3.661
1.750 1.750
.127 .127
10 6
2.07 3.48
8300 6300
4130498 4130499
KSHR400HN4345M6 KSHR400HN4345F6
4.000 4.000
4.321 4.321
1.500 1.500
3.661 3.661
1.750 1.750
.127 .127
9 12
3.66 3.62
6300 6300
4130500 4130501
KSHR500HN4345C6 KSHR500HN4345M6
5.000 5.000
5.320 5.320
1.500 1.500
3.652 3.652
2.380 2.380
.127 .127
8 12
6.38 6.59
5000 5000
4130502
KSHR500HN4345F6
5.000
5.320
1.500
3.652
2.380
.127
16
6.70
5000
Spare Parts
D1 1.500 2.000
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
socket-head cap screw S424 S445
coolant lock screw assembly — —
2.500 3.000
193.492 193.492
31 31
170.025 170.025
S445 S458
— —
4.000 5.000
193.492 193.492
31 31
170.025 170.025
— —
S2165C S2163C
O10
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Dodeka™ Mini 45° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .E..LD KCPK30 .E..LD KCK15 .E..LD KCPK30 .F..LDJ K313 .F..LDJ KC410M .E..LD KC725M .E..LD KC725M .S..GD KC725M .E..LD KC510M
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..GD KCPK30 .S..GD KCK15 .S..GD KCPK30 .F..LDJ KC410M .E..LD KC510M .S..GD KC725M .S..GD KC725M .S..HD KC725M .S..GD KC522M
Heavy Machining Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPM20 .S..HD KC725M .S..HD KCPK30 .S..HD KCK15 .S..HD KCPK30 .E..LD KC510M .E..LD KC510M .S..HD KC725M .S..HD KC725M — — — —
Indexable Inserts
HNGJ-LD
HNPJ-GD
HNPJ-HD
v
first choice
j
alternate choice
P M K N S H
HNGJ-LDJ/XNGJ-LDJ S .176 .178
hm .001 .001
cutting edges 12 3
S .176 .177
hm .002 .002
cutting edges 12 12
.472 .189 .283 .063 .178 XNGJ43ANENLD3W * For Wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.
.002
3
catalog number HNGJ43ANFNLDJ XNGJ43ANFNLDJ3W
D .472 .472
BS .060 .189
L10 .254 .283
Rε .039 .063
j v
v v
v v
j v
v v j
v j j
v v j v v v
v
v v v v
D .472 .472
BS .060 —
L10 .254 .253
Rε .039 .126
HNPJ-GD catalog number HNPJ43ANSNGD
D .472
BS .057
L10 .254
Rε .039
S .175
hm .003
cutting edges 12
D .472 .472
BS .057 —
L10 .254 .253
Rε .039 .126
S .173 .174
hm .006 .004
cutting edges 12 12
HNPJ-HD catalog number HNPJ43ANSNHD HNPJ438ANSNHD
www.kennametal.com
v v v v v v v v v v v v v v v v v v v v
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
catalog number HNGJ43ANENLD HNGJ438ANENLD
v v v v v v
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-LD/XNGJ-LD
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
* For Wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.
v v v v v v v v v v v v
O11
Face Mills
Wiper XNGJ *
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-LDJ
Dodeka™ Mini 45° Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3
K313 — — — — — — — — — — — — 3130 — — — — — — — —
— — — — — — — — — — — — 2740 — — — — — — — —
KC410M — — — — — — — — — — — — 2350 — — — — — — — —
— — — — — — — — — — — — 4790 4260 — — — — — — —
— — — — — — — — — — — — 4260 3920 — — — — — — —
KCPM20 2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — — — —
KC510M — — — — — — — — — — — — 3920 3600 — — — — — — —
— — — 960 — — — — — 1150 910 770 2520 2280 — — — — 630 — —
— — — 780 — — — — — 1040 820 680 2240 2100 — — — — 510 — —
KC520M — — — 660 — — — — — 940 760 620 2060 1920 — — — — 360 — —
KC725M
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — — — —
1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 — — —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 — — —
— — — — — — — — — 1060 830 700 — — — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — — — —
KC522M — — — — — — — — — 850 700 560 — — — — — — — — —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 470 — —
KCK15 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 — — —
— — — — — — — — — 1660 1310 1100 — — — — — — — — —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 360 — —
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 280 — —
KCPK30
— — — — — — — — — 1510 1170 980 — — — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.005 .005 .010 .010
10% .010 .014 .022 .024
.019 .029 .038 .039
.004 .004 .007 .007
Light Machining
20% .007 .011 .016 .018
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .003 .006 .012 .003 .021 .003 .009 .019 .003 .028 .006 .014 .024 .006 .029 .006 .015 .025 .006
40% .006 .009 .013 .014
.012 .017 .022 .023
General Purpose
.003 .003 .006 .006
50–100% .006 .008 .013 .014
.011 .017 .022 .023
Heavy Machining
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O12
www.kennametal.com
Dodeka™ Mini 30° Shell Mills • Twelve cutting edges per insert. • Higher Ap1 max with standard inserts. • Productivity booster in all materials.
Dodeka Mini 30° • Shell Mills order number 4136389 4136390
catalog number KSHRHD150HN43M2 KSHRHD150HN43F2
D1 1.500 1.500
D1 max 1.744 1.744
D .500 .500
D6 1.440 1.440
L 1.575 1.575
Ap1 max .174 .174
Z 4 5
lbs .48 .48
max RPM 16700 16700
4136391 4136392
KSHRHD200HN43C3 KSHRHD200HN43M3
2.000 2.000
2.242 2.242
.750 .750
1.750 1.750
1.575 1.575
.174 .174
4 5
.85 .87
12500 12500
4136393 4136394
KSHRHD250HN43C3 KSHRHD250HN43M3
2.500 2.500
2.743 2.743
.750 .750
1.750 1.750
1.575 1.575
.174 .174
4 6
1.17 1.21
10000 10000
4136395 4136396
KSHRHD300HN43C4 KSHRHD300HN43M4
3.000 3.000
3.241 3.241
1.000 1.000
2.189 2.189
1.750 1.750
.174 .174
5 8
1.86 1.96
8300 8300
4136397 4136398
KSHRHD400HN43C6 KSHRHD400HN43M6
4.000 4.000
4.243 4.243
1.500 1.500
3.661 3.661
1.750 1.750
.174 .174
6 9
3.36 3.51
6300 6300
4136399 4136400
KSHRHD500HN43C6 KSHRHD500HN43M6
5.000 5.000
5.240 5.240
1.500 1.500
3.652 3.652
2.380 2.380
.175 .175
8 12
6.31 6.53
5000 5000
Face Mills
Spare Parts
D1 1.500 2.000
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
socket-head cap screw S424 S445
coolant lock screw assembly — —
2.500 3.000
193.492 193.492
31 31
170.025 170.025
S445 S458
— —
4.000 5.000
193.492 193.492
31 31
170.025 170.025
— —
S2165C S2163C
www.kennametal.com
O13
Dodeka™ Mini 30° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .E..LD KCPK30 .E..LD KCK15 .E..LD KCPK30 .F..LDJ K313 .F..LDJ KC410M .E..LD KC725M .E..LD KC725M .S..GD KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..GD KCPK30 .S..GD KCK15 .S..GD KCPK30 .F..LDJ KC410M .E..LD KC510M .S..GD KC725M .S..GD KC725M .S..HD KC725M — —
Heavy Machining Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPM20 .S..HD KC725M .S..HD KCPK30 .S..HD KCK15 .S..HD KCPK30 .E..LD KC510M .E..LD KC510M .S..HD KC725M .S..HD KC725M — — — —
Indexable Inserts
HNPJ-HD
Face Mills
j
choice
alternate choice
HNGJ-LDJ catalog number HNGJ43ANFNLDJ
D .472
BS .060
L10 .254
Rε .039
S .176
hm .001
cutting edges 12
D .472 .472
BS .060 —
L10 .254 .253
Rε .039 .126
S .176 .177
hm .002 .002
cutting edges 12 12
D .472
BS .057
L10 .254
Rε .039
S .175
hm .003
cutting edges 12
D .472 .472
BS .057 —
L10 .254 .253
Rε .039 .126
S .173 .174
hm .006 .004
cutting edges 12 12
HNGJ-LD catalog number HNGJ43ANENLD HNGJ438ANENLD
HNPJ-GD catalog number HNPJ43ANSNGD
HNPJ-HD catalog number HNPJ43ANSNHD HNPJ438ANSNHD
O14
j v
v v
v v
j v
v v j
v j j
v v j v v
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v first
P M K N S H
v v
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNPJ-GD
v v v v v v v v v v v v v
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-LD
v v v v v v
K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-LDJ
v v v v v v v v v v v v
www.kennametal.com
Dodeka™ Mini 30° Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3
K313 — — — — — — — — — — — — 3130 — — — — — — — —
— — — — — — — — — — — — 2740 — — — — — — — —
KC410M — — — — — — — — — — — — 2350 — — — — — — — —
— — — — — — — — — — — — 4790 4260 — — — — — — —
— — — — — — — — — — — — 4260 3920 — — — — — — —
KCPM20 2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — — — —
KC510M — — — — — — — — — — — — 3920 3600 — — — — — — —
— — — 960 — — — — — 1150 910 770 2520 2280 — — — — — — —
— — — 780 — — — — — 1040 820 680 2240 2100 — — — — — — —
KC520M — — — 660 — — — — — 940 760 620 2060 1920 — — — — — — —
KC725M
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — — — —
1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 — — —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 — — —
— — — — — — — — — 1060 830 700 — — — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — — — —
KC522M — — — — — — — — — 850 700 560 — — — — — — — — —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 — — —
KCK15 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 — — —
— — — — — — — — — 1660 1310 1100 — — — — — — — — —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 — — —
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 — — —
KCPK30
— — — — — — — — — 1510 1170 980 — — — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.004 .004 .008 .008
10% .008 .012 .017 .020
.016 .024 .028 .032
.003 .003 .006 .006
Light Machining
20% .006 .009 .013 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .003 .005 .010 .002 .017 .003 .008 .015 .002 .021 .005 .011 .018 .005 .023 .005 .013 .020 .005
40% .005 .007 .010 .012
.009 .014 .017 .019
General Purpose
.002 .002 .005 .005
50–100% .005 .007 .010 .012
.009 .014 .016 .018
Heavy Machining
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O15
Face Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3
Dodeka™ High-Feed (HF) 75° Shell Mills
Dodeka High-Feed 75° • Shell Mills order number 4047419 4047420
catalog number KSHRHF200HN5315C3 KSHRHF250HN5315C3
D1 2.000 2.500
D1 max 2.746 3.245
D .750 .750
D6 1.750 2.144
L 1.595 1.595
Ap1 max .087 .087
Z 4 5
lbs 1.13 1.60
max RPM 11300 8900
4047421 4047422
KSHRHF300HN5315C4 KSHRHF400HN5315C5
3.000 4.000
3.745 4.744
1.000 1.250
2.346 3.819
1.770 1.770
.087 .087
6 8
2.23 3.91
7400 5800
4047583 4047584
KSHRHF500HN5315C6 KSHRHF600HN5315C8
5.000 6.000
6.081 8.081
1.500 2.000
3.810 4.880
2.400 2.400
.087 .087
9 12
6.87 10.51
4700 4000
Face Mills
Spare Parts
D1 2.000 2.500
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
socket-head cap screw S445 S445
socket-head cap screw with coolant groove S445CG S445CG
coolant lock screw — —
coolant lock screw — —
coolant shower plate — —
3.000 4.000
193.492 193.492
31 31
170.025 170.025
S458 —
S458CG —
— S2162C
— —
— —
5.000 6.000
193.492 193.492
31 31
170.025 170.025
— —
— —
— —
420.201 420.241
470.240 470.241
O16
www.kennametal.com
Dodeka™ High-Feed (HF) 75° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .S..GD KCPK30 .E..LD KCK15 .S..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..GD KC725M .S..GD KC725M .S..GD KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..GD KCK15 .S..HD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..GD KC725M .S..HD KC725M .S..HD KC725M — —
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..HD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..GD KCK15 .S..HD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..HD KC725M .S..HD KC725M — — — —
Indexable Inserts
HNPJ-HD
choice
alternate choice
HNGJ-LD and -LDJ catalog number HNGJ535ANENLD HNGJ535ANFNLDJ
D .625 .625
S .219 .219
L10 .338 .338
BS .071 .071
Rε .047 .047
hm .002 .001
cutting edges 12 12
D .625
S .219
L10 .338
BS .071
Rε .047
hm .002
cutting edges 12
D .625 .625
S .215 .214
L10 .338 .334
BS .065 —
Rε .047 .171
hm .002 .002
cutting edges 12 12
D .625
S .219
L10 .338
BS .071
Rε .047
hm .004
cutting edges 12
D .625 .625
S .215 .214
L10 .338 .334
BS .065 —
Rε .047 .171
hm .007 .005
cutting edges 12 12
HNGJ-GD catalog number HNGJ535ANSNGD
HNGJ-HD catalog number HNGJ535ANSNHD HNGJ53511ANSNHD
HNPJ-GD catalog number HNPJ535ANSNGD
HNPJ-HD catalog number HNPJ535ANSNHD HNPJ53511ANSNHD
www.kennametal.com
v v
v v
j v
v j
v j j
v v v
v v v v v v v
v v v v
v
v v v v
v
v v v v
v v v v
v
v v v v
v
v v v
v
O17
Face Mills
j
v v
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v first
P M K N S H
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNPJ-GD
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-HD
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-GD
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-LD HNGJ-LDJ
Dodeka™ High-Feed (HF) 75° Recommended Starting Speeds and Feeds • 75° Approach Angle Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC410M — — — — — — — — — — — — 4790 4260 — — — — —
KC520M
— — — — — — — — — — — — 4260 3920 — — — — —
— — — — — — — — — — — — 3920 3600 — — — — —
— — — — — — — — — 1060 830 700 — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — —
KCK15 — — — — — — — — — 1660 1310 1100 — — — — — — —
KC522M — — — — — — — — — 850 700 560 — — — — — — —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 —
KC725M
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 —
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 —
KCPM20
— — — — — — — — — 1510 1170 980 — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — —
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
KCPK30 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.013 .013 .022 .022
10% .027 .040 .058 .070
.055 .086 .106 .121
.010 .010 .017 .017
Light Machining
20% .019 .029 .041 .049
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .039 .008 .017 .034 .008 .060 .008 .025 .051 .008 .072 .014 .036 .061 .013 .081 .014 .042 .068 .013
40% .016 .024 .033 .040
.032 .047 .057 .063
General Purpose
.008 .008 .013 .013
50–100% .015 .023 .032 .039
.031 .046 .056 .062
Heavy Machining
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O18
www.kennametal.com
Dodeka™ 45° Shell Mills • Twelve cutting edges per insert. • Through-coolant on cutters <4" diameter. 5" diameter cutters and above do not have through-coolant. • Soft cutting action.
order number 3326850 3326851
catalog number KSHR200HN5345C3 KSHR200HN5345M3
D1 2.000 2.000
D1 max 2.434 2.434
D .750 .750
D4 — —
D41 — —
D6 1.593 1.593
L 1.570 1.570
Ap1 max .178 .178
Z 4 5
lbs .81 .82
max RPM 12500 12500
3747124 3326852
KSHR250HN5345XC3 KSHR250HN5345C3
2.500 2.500
2.933 2.933
.750 .750
— —
— —
1.986 1.986
1.570 1.570
.177 .178
5 6
1.25 1.32
10000 10000
3326923 3747125
KSHR250HN5345M3 KSHR300HN5345XC4
2.500 3.000
2.933 3.433
.750 1.000
— —
— —
1.986 2.189
1.570 1.750
.178 .177
7 5
1.34 1.86
10000 8300
3326924 3326925
KSHR300HN5345C4 KSHR300HN5345M4
3.000 3.000
3.433 3.433
1.000 1.000
— —
— —
2.189 2.032
1.750 1.750
.178 .178
6 9
1.79 1.97
8300 8300
3747126 3326926
KSHR400HN5345XC5 KSHR400HN5345C5
4.000 4.000
4.232 4.432
1.250 1.250
— —
— —
2.722 2.722
1.750 1.750
.177 .178
6 8
3.17 2.93
6300 6300
3326927 3747127
KSHR400HN5345M5 KSHR500HN5345XC6
4.000 5.000
4.432 5.431
1.250 1.500
— —
— —
2.722 3.652
1.750 2.380
.178 .177
11 8
3.14 6.20
6300 5000
3326928 3326929
KSHR500HN5345C6 KSHR500HN5345M6
5.000 5.000
5.431 5.431
1.500 1.500
— —
— —
3.652 3.652
2.380 2.380
.178 .178
10 14
5.94 6.21
5000 5000
3747128 3326930
KSHR600HN5345XC8 KSHR600HN5345C8
6.000 6.000
6.432 6.432
2.000 2.000
— —
— —
4.722 4.722
2.380 2.380
.177 .178
10 12
9.01 9.10
4100 4100
3326931 3494648
KSHR600HN5345M8 KSHR800HN5345C10
6.000 8.000
6.432 8.432
2.000 2.500
— 4.000
— —
4.722 5.118
2.380 2.380
.178 .177
16 9.36 16 13.14
4100 3130
3494649 3494650
KSHR1000HN5345C10 KSHR1200HN5345C10
10.000 12.000
10.433 12.433
2.500 2.500
4.000 4.000
— 7.000
7.120 9.016
2.380 3.150
.177 .177
20 24.52 24 42.66
2510 2090
Spare Parts
D1 2.000 2.500
insert screw 193.492 193.492
in. lbs. 31 31
wrench 170.025 170.025
socket-head cap screw S445 S445
socket-head cap screw with coolant groove S445CG S445CG
coolant lock screw assembly — —
coolant lock screw — —
coolant shower plate — —
3.000 4.000
193.492 193.492
31 31
170.025 170.025
S458 —
S458CG —
— S2162C
— —
— —
5.000 6.000
193.492 193.492
31 31
170.025 170.025
— —
— —
— —
420.201 420.241
470.240 470.241
8.000 10.000
193.492 193.492
31 31
170.025 170.025
— —
— —
— —
— —
470.242 470.243
12.000
193.492
31
170.025
—
—
—
—
470.244
NOTE: Please order all spare parts separately.
www.kennametal.com
O19
Face Mills
Dodeka 45° • Shell Mills
Dodeka™ 45° Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .S..GD KCPK30 .E..LD KCK15 .S..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..GD KC725M .S..GD KC725M .S..GD KC725M — —
General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..GD KCK15 .S..HD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..GD KC725M .S..HD KC725M .S..HD KC725M — —
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..HD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..GD KCK15 .S..HD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..HD KC725M .S..HD KC725M — — — —
Indexable Inserts • Dodeka • XNGJ • Finishing
v
first choice
j
alternate choice
XNGJ-LDJ3W and -GD3W catalog number XNGJ535ANFNLDJ3W XNGJ535ANSNGD3W
D .625 .625
S .217 .217
L10 .377 .377
BS .230 .230
Rε .063 .063
cutting edges 3 3
P M K N S H
v
v v
v
j j v j j
v v
KC410M KC725M KCK15 KCPM20 KCPK30
Face Mills
XNGJ-LDJ3W * XNGJ-GD3W *
v v v v v
* 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.
O20
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Dodeka™ 45° Indexable Inserts
HNGJ-LD HNGJ-LDJ
HNGJ-GD
HNGJ-HD
HNPJ-GD
HNPJ-HD
v
first choice
j
alternate choice
P M K N S H
j v
v v
v v
j v
v j
v j j
v v v
catalog number HNGJ535ANENLD HNGJ535ANFNLDJ
D .625 .625
S .219 .219
L10 .338 .338
BS .071 .071
Rε .047 .047
hm .002 .001
cutting edges 12 12
D .625
S .219
L10 .338
BS .071
Rε .047
hm .002
cutting edges 12
D .625 .625
S .215 .214
L10 .338 .334
BS .065 —
Rε .047 .171
hm .002 .002
cutting edges 12 12
D .625
S .219
L10 .338
BS .071
Rε .047
hm .004
cutting edges 12
D .625 .625
S .215 .214
L10 .338 .334
BS .065 —
Rε .047 .171
hm .007 .005
cutting edges 12 12
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-LD and -LDJ
v v v v v v v
catalog number HNGJ535ANSNGD
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-GD
v v v v
v
v v v v
v
v v v v
catalog number HNPJ535ANSNGD
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNPJ-GD
v v v v
v
catalog number HNPJ535ANSNHD HNPJ53511ANSNHD
www.kennametal.com
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNPJ-HD
v v v v
v
v v v
v
O21
Face Mills
catalog number HNGJ535ANSNHD HNGJ53511ANSNHD
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
HNGJ-HD
Dodeka™ 45° Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
KC410M — — — — — — — — — — — — 4790 4260 — — — — —
KC520M
— — — — — — — — — — — — 4260 3920 — — — — —
— — — — — — — — — — — — 3920 3600 — — — — —
— — — — — — — — — 1060 830 700 — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — —
KCK15 — — — — — — — — — 1660 1310 1100 — — — — — — —
KC522M — — — — — — — — — 850 700 560 — — — — — — —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 —
KC725M
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 —
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 —
KCPM20
— — — — — — — — — 1510 1170 980 — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — —
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
KCPK30 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.005 .005 .008 .008
10% .010 .014 .020 .024
.019 .029 .035 .039
.004 .004 .006 .006
Light Machining
20% .007 .011 .015 .018
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .003 .006 .012 .003 .021 .003 .009 .019 .003 .026 .005 .013 .022 .005 .029 .005 .015 .025 .005
40% .006 .009 .012 .014
.012 .017 .021 .023
General Purpose
.003 .003 .005 .005
50–100% .006 .008 .012 .014
.011 .017 .020 .023
Heavy Machining
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O22
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Check the Kennametal website!
Indexable Milling Visit http://www.kennametal.com/milling/ to browse our electronic catalog any time you’re looking for Kennametal’s best tooling solutions. It’s fast, free, and always available. The online e-catalog is updated weekly with products and solutions for milling, turning, holemaking, and tooling systems applications.
O23
Dodeka MAX™ 45° Shell Mills • Twelve cutting edges per insert. • 25% lower cutting forces. • Laser-hardened pocket seats.
Face Mills
Dodeka MAX 45° • Shell Mills order number 4057578 4057579
catalog number KSHR300HN7545M4 KSHR400HN7545M5
D1 3.000 4.000
D1 max 3.682 4.682
D 1.000 1.250
D4 — —
D41 — —
D6 2.188 2.875
L 1.750 1.750
Ap1 max .315 .315
Z 4 5
lbs 2.14 3.18
max RPM 8300 6300
4057580 4057581
KSHR500HN7545M6 KSHR600HN7545M8
5.000 6.000
5.682 6.682
1.500 2.000
— —
— —
3.812 5.000
2.375 2.375
.315 .315
6 9
6.40 9.87
5000 4100
4057575 4057582
KSHR800HN7545C10 KSHR800HN7545M10
8.000 8.000
8.682 8.682
2.500 2.500
4.000 4.000
— —
5.000 5.000
2.375 2.375
.315 .315
10 13.51 12 13.55
3130 3130
4057576 4057583
KSHR1000HN7545C10 KSHR1000HN7545M10
10.000 10.000
10.682 10.682
2.500 2.500
4.000 4.000
— —
6.963 6.963
2.375 2.375
.315 .315
12 25.80 14 13.55
2510 2510
4057577 4057584
KSHR1200HN7545C10 KSHR1200HN7545M10
12.000 12.000
12.681 12.681
2.500 2.500
4.000 4.000
7.000 7.000
9.016 9.016
3.150 3.150
.315 .315
14 42.06 18 42.03
2090 2090
Spare Parts
D1 3.000 4.000
insert screw 193.531 193.531
in. lbs. 71 71
Torx Plus wrench TTP25 TTP25
socket-head cap screw S458 —
socket-head cap screw with coolant groove S458CG —
coolant lock screw assembly — S2162C
coolant lock screw — —
coolant shower plate — —
5.000 6.000
193.531 193.531
71 71
TTP25 TTP25
— —
— —
— —
420.201 420.241
470.240 470.241
8.000 10.000
193.531 193.531
71 71
TTP25 TTP25
— —
— —
— —
— —
470.242 470.243
12.000
193.531
71
TTP25
—
—
—
—
470.244
O24
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Dodeka MAX™ 45° Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .E..GD KCPK30 .E..GD KCPK30 .E..GD KC725M .E..GD KCPK30 .E..GD KCK15 .E..GD KCPK30 — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.E..GD .E..GD .S..GD —
General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GD KC725M .S..GD KCPK30 .S..GD KCK15 .S..GD KCPK30 — — — — .S..GD KC725M .S..GD KC725M .S..HD KC725M — —
KC725M KC725M KC725M —
Heavy Machining Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 .S..HD KC725M KCPK30 .S..HD .S..HD .S..HD — —
KCK15 KCPK30 — —
.S..HD .S..HD — —
KC725M KC725M — —
Indexable Inserts
HNPJ-HD
v
first choice
j
alternate choice
P M K N S H
HNGJ-GD D .875
S .292
L10 .505
BS .074
Rε .047
hm .002
cutting edges 12
D .88
S .30
L10 .51
BS —
Rε .1
hm .01
cutting edges 12
catalog number HNPJ75ANSNHD HNPJ755ANSNHD
D .875 .875
S .288 .292
L10 .505 .505
BS .074 —
Rε .047 .079
hm .010 .009
cutting edges 12 12
HNPJ759ANSNHD
.875
.289
.505
—
.138
.009
12
catalog number HNGJ75ANENGD
v
v
v
j
v
v v
v
Face Mills
HNPJ-GD
KC520M KC725M KCK15 KCPK30
HNGJ-GD
v v v
HNPJ-HD
www.kennametal.com
v v v v
KC520M KC725M KCK15 KCPK30
catalog number HNPJ755ANSNGD
KC520M KC725M KCK15 KCPK30
HNPJ-GD
v v v v v v v v v v v v
O25
Dodeka MAX™ 45° Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC520M — — — — — — — — — 1060 830 700 — — — — — — —
KC725M
— — — — — — — — — 960 740 620 — — — — — — —
— — — — — — — — — 850 700 560 — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
KCK15 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
— — — — — — — — — 1660 1310 1100 — — — — — — —
KCPK30
— — — — — — — — — 1510 1170 980 — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Face Mills
Insert Geometry .E..GD .S..GD .S..HD
.007 .010 .010
10% .014 .018 .024
.027 .034 .039
.005 .007 .007
Light Machining
20% .011 .014 .018
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .004 .009 .017 .004 .025 .006 .012 .022 .006 .029 .006 .015 .025 .006
40% .009 .011 .014
.016 .020 .023
General Purpose
50–100% .004 .008 .016 .006 .011 .020 .006 .014 .023
Heavy Machining
Insert Geometry .E..GD .S..GD .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O26
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KM4X
™
The Next Generation Spindle Interface for Heavy-Duty Machining! KM4X is designed to take on your most aggressive machining jobs. This next generation KM spindle interface should be your first choice for heavy-duty machining applications. It’s especially suited for large structural components, like titanium aerospace components. We engineered these rotating and static tool adapters to handle 3x more bending capacity than similar competitive models. What does this mean for you? • Enables full use of machine and cutting tools for the highest productivity. • Higher metal removal rates. • Can retrofit to existing machines to boost throughput without buying new equipment. • Ideal for aerospace and transportation industry machining jobs.
Experience the advantages at your Authorized Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
MEGA 45° • Superior Heavy-Duty Milling Primary Application With four true cutting edges per heavy-duty MEGA 45° insert, you know you are getting the low cost per edge and high productivity you need and have come to expect from Kennametal. The soft cutting edge design enables 30% lower cutting forces, and the carbide shim provides protection to the cutter body. Choose MEGA 45° inserts for all of your steel and cast iron indexable milling needs.
Features and Benefits Features
Benefits
Four true cutting edges per heavy-duty MEGA 45° insert.
Low cost per edge and high productivity.
Soft cutting edge design.
30% lower cutting forces.
Up to 30% increased Metal Removal Rates (MRR).
Performance leader in steel and cast iron materials.
Carbide pocket shims.
Excellent cutter body protection.
O28
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4
True Cutting Edges
Soft cutting edge design
Integrated wiper facets for excellent floor finish
LNPU863 Strong insert for stable machining
www.kennametal.com
O29
MEGA 45° • Heavy-Duty Face Milling Shell Mills • Four cutting edges per insert. • Ap1 max = .675". • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims.
MEGA45 • Shell Mills order number 4032274 4032276
catalog number MEGA45D500LN863M6 MEGA45D600LN863M8
D1 5.000 6.000
D1 max D 6.391 1.500 7.392 2.000
4105176 4032277
MEGA45D800LN863C10 MEGA45D800LN863M10
8.000 8.000
9.392 9.392
D41 — —
D6 L 3.810 2.375 5.000 2.375
Ap1 max .675 .675
Z lbs 6 9.18 7 12.11
max RPM 12520 11430
— —
6.500 2.375 6.500 2.375
.675 .675
7 18.89 9 19.86
9890 9890
4105177 4032278
MEGA45D1000LN863C10 MEGA45D1000LN863M10
10.000 10.000
11.392 11.392
2.500 11.500 4.000 7.000 8.858 2.375 2.500 11.500 4.000 7.000 8.858 2.375
.675 .675
9 28.04 11 29.05
8850 8850
4105178 4032279
MEGA45D1200LN863C10 MEGA45D1200LN863M10
12.000 12.000
13.392 13.392
2.500 13.500 4.000 7.000 8.858 3.150 2.500 13.500 4.000 7.000 8.858 3.150
.675 .675
10 47.50 13 48.82
8080 8080
2.500 2.500
D2 6.700 7.600
D4 — —
9.550 4.000 9.550 4.000
Face Mills
Spare Parts
D1 5.000 6.000
insert screw MS1162 MS1162
in. lbs. 45 45
shim SM-906 SM-906
universal bit torque driver DTQ3054 DTQ3054
drive bit BTQT25 BTQT25
8.000 10.000
MS1162 MS1162
45 45
SM-906 SM-906
DTQ3054 DTQ3054
BTQT25 BTQT25
12.000
MS1162
45
SM-906
DTQ3054
BTQT25
NOTE: Shim screw: MS1162.
O30
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MEGA 45° • Heavy-Duty Face Milling Inserts Insert Selection Guide Light Machining Geometry Grade .S..HD KC725M .S..HD KC725M .S..HD KCPK30 — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.S..HD .S..HD — — — — — —
General Purpose Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 — — — —
KC520M KCK15 — — — — — —
.S..HD .S..HD — — — — — —
Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 KCPK30 .S..HD — — — —
KCK15 KCPK30 — — — — — —
.S..HD .S..HD — — — — — —
KCPK30 KCPK30 — — — — — —
Indexable Inserts
LNPU-HD
alternate choice
LNPU-HD catalog number LNPU863ANSRHD
www.kennametal.com
LI 1.142
BS .088
W .985
Rε .047
S .394
hm .009
cutting edges 4
v
v
v j
v v v v
O31
Face Mills
first choice
j
v
KC520M KC725M KCK15 KCPK30
v
P M K N S H
MEGA 45° • Heavy-Duty Face Milling Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H 2 3
KC520M — — — — — — — — — 1060 830 700 — — — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — — — —
KC725M — — — — — — — — — 850 700 560 — — — — — — — — —
1030 860 790 710 590 520 — — — — — — — — — — — — — — —
900 760 670 590 530 400 — — — — — — — — — — — — — — —
KCK15 840 640 550 470 470 310 — — — — — — — — — — — — — — —
— — — — — — — — — 1660 1310 1100 — — — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — — — —
KCPK30 — — — — — — — — — 1340 1090 900 — — — — — — — — —
1780 1100 1000 740 1020 620 — — — 1160 920 770 — — — — — — — — —
1560 1000 900 690 910 540 — — — 1050 830 690 — — — — — — — — —
1450 900 820 620 830 — — — — 940 760 640 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Face Mills
Insert Geometry .S..HD
.010
10% .022
.039
.007
Light Machining
20% .016
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .029 .006 .014 .025 .006
40% .013
.023
General Purpose
50–100% .006 .013 .023
Heavy Machining
Insert Geometry .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O32
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° 45
MEGA Lead Angle Can’t Beat That Milling Defined contact areas at the insert, carbide shim, and cutter body guarantees best tool life and reliability in heavy-duty conditions. • Carbide shim for cutter body protection. • Ap1 max — .67".
Experience the advantages at your Authorized Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
MEGA 15, 60, and 90 Primary Application The real performance booster in heavy-duty milling. With four true cutting edges per heavy-duty insert, you know you are getting the low cost per edge and high productivity you need and have come to expect from Kennametal. The soft cutting edge design enables 30% lower cutting forces, and the carbide shim provides protection to the cutter body. Choose MEGA 15, MEGA 60, and MEGA 90 for all of your steel and cast iron indexable milling needs.
Features and Benefits Features • Four true cutting edges per heavy-duty insert. • One insert style for MEGA 15, MEGA 60, and MEGA 90. • Soft cutting edge design. • Up to 30% increased Metal Removal Rates (MRR). • Carbide pocket shims.
4
True Cutting Edges
Soft cutting edge design
Benefits • Low cost per edge and high productivity.
Integrated wiper facets for excellent floor finish
• Maximum flexibility to address application needs. • 30% lower cutting forces. • Performance leader in steel and cast iron materials. • Excellent cutter body protection.
LNPU763 Strong insert for stable machining
O34
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One Insert Style for MEGA 15, MEGA 60, and MEGA 90 MEGA 15
MEGA 60
MEGA 90
30째 lead LNPU763
Ap1 max = .240"
www.kennametal.com
75째 lead
LNPU763
Ap1 max = .843"
0째 lead LNPU763
Ap1 max = 1.002"
O35
MEGA 15 • Heavy-Duty Face Milling Shell Mills • Four cutting edges per insert. • Ap1 max = .240". • High-Feed capability. • Cutter body protection with carbide shims.
MEGA15 • High-Feed • Shell Mills order number 4162225 4162226
catalog number MEGA15D500LN763M6 MEGA15D600LN763M8
D1 5.000 6.000
D1 max 6.858 7.855
4162227 4162228
MEGA15D800LN76M10 MEGA15D1000LN76M10
8.000 10.000
9.850 11.847
4162229
MEGA15D1200LN76M10
12.000
13.845
D2 7.362 8.346
D 1.500 2.000
D4 — —
D41 — —
D6 L 3.810 2.375 5.000 2.375
Ap1 max .240 .239
Z lbs 6 9.32 7 12.18
max RPM 9130 8330
10.354 2.500 4.000 — 6.500 2.375 12.165 2.500 4.000 7.000 8.858 2.375
.239 .238
9 21.10 11 30.92
7210 6450
14.252 2.500 4.000 7.000 8.858 3.150
.238
13 47.73
5890
NOTE: For spare parts, see page O38.
Face Mills
Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
O36
Light Machining Geometry Grade .S..HD KC725M .S..HD KC725M .S..HD KCPK30 — — — — .S..HD .S..HD — — — — — —
KC520M KCK15 — — — — — —
General Purpose Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 — — — — .S..HD .S..HD — — — — — —
KCK15 KCPK30 — — — — — —
Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — — .S..HD .S..HD — — — — — —
KCPK30 KCPK30 — — — — — —
www.kennametal.com
MEGA 15 • Heavy-Duty Face Milling Indexable Inserts
LNPU-HD
v
first choice
j
alternate choice
P M K N S H
v
v
v
v j
catalog number LNPU763PNSRHD
LI 1.043
BS .091
W .985
Rε .047
S .394
KC520M KC725M KCK15 KCPK30
LNPU-HD cutting edges 4
hm .009
v v v v
Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] KC520M — — — — — — — — — 1060 830 700 — — — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — — — —
KC725M — — — — — — — — — 850 700 560 — — — — — — — — —
1030 860 790 710 590 520 — — — — — — — — — — — — — — —
900 760 670 590 530 400 — — — — — — — — — — — — — — —
KCK15 840 640 550 470 470 310 — — — — — — — — — — — — — — —
— — — — — — — — — 1660 1310 1100 — — — — — — — — —
KCPK30
— — — — — — — — — 1510 1170 980 — — — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — — — —
1780 1100 1000 740 1020 620 — — — 1160 920 770 — — — — — — — — —
1560 1000 900 690 910 540 — — — 1050 830 690 — — — — — — — — —
1450 900 820 620 830 — — — — 940 760 640 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .S..HD
.027
10% .062
.099
.019
Light Machining
20% .044
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .067 .017 .038 .058 .016
40% .036
.053
General Purpose
50–100% .015 .035 .052
Heavy Machining
Insert Geometry .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O37
Face Mills
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H 2 3
MEGA 60 • Heavy-Duty Face Milling Shell Mills • Four cutting edges per insert. • Ap1 max = .843". • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims.
MEGA60 • Shell Mills order number 4147496 4147497
catalog number MEGA60D500LN76M6 MEGA60D600LN76M8
D1 5.000 6.000
D1 max D 5.982 1.500 6.982 2.000
4147498 4147499
MEGA60D800LN76C10 MEGA60D800LN76M10
8.000 8.000
8.981 8.891
D41 — —
D6 L 3.810 2.375 5.000 2.375
Ap1 max .843 .842
Z lbs 6 8.030 7 11.070
max RPM 11040 10080
— —
6.500 2.375 6.500 2.375
.842 .842
7 17.590 9 17.830
8720 8720
4147500 4147501
MEGA60D1000LN76C10 MEGA60D1000LN76M10
10.000 10.000
10.981 10.981
2.500 10.984 4.000 7.000 8.858 2.375 2.500 10.984 4.000 7.000 8.858 2.375
.842 .842
9 26.830 11 27.110
7800 7800
4147502 4147523
MEGA60D1200LN76C10 MEGA60D1200LN76M10
12.000 12.000
12.981 12.981
2.500 12.953 4.000 7.000 8.858 3.150 2.500 12.953 4.000 7.000 8.858 3.150
.841 .841
10 41.680 13 41.920
7120 7120
2.500 2.500
D2 6.181 7.126
D4 — —
8.976 4.000 8.976 4.000
Face Mills
Spare Parts
D1 5.000 6.000
insert screw MS1162 MS1162
in. lbs. 45 45
shim SM-906 SM-906
universal bit torque driver DTQ3054 DTQ3054
drive bit BTQT25 BTQT25
8.000 10.000
MS1162 MS1162
45 45
SM-906 SM-906
DTQ3054 DTQ3054
BTQT25 BTQT25
12.000
MS1162
45
SM-906
DTQ3054
BTQT25
NOTE: Shim screw: MS1162.
O38
www.kennametal.com
MEGA 60 • Heavy-Duty Face Milling Inserts Insert Selection Guide Light Machining Geometry Grade .S..HD KC725M .S..HD KC725M .S..HD KCPK30 — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.S..HD .S..HD — — — — — —
General Purpose Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 — — — —
KC520M KCK15 — — — — — —
.S..HD .S..HD — — — — — —
Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — —
KCK15 KCPK30 — — — — — —
.S..HD .S..HD — — — — — —
KCPK30 KCPK30 — — — — — —
Indexable Inserts
LNPU-HD
first choice
j
alternate choice
v
v
v
v j
Face Mills
v
P M K N S H
catalog number LNPU763PNSRHD
www.kennametal.com
LI 1.043
BS .091
W .985
Rε .047
S .394
hm .009
cutting edges 4
KC520M KC725M KCK15 KCPK30
LNPU-HD
v v v v
O39
MEGA 60 • Heavy-Duty Face Milling Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3
KC520M — — — — — — — — — 1060 830 700 — — — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — — — —
KC725M — — — — — — — — — 850 700 560 — — — — — — — — —
1030 860 790 710 590 520 — — — — — — — — — — — — — — —
900 760 670 590 530 400 — — — — — — — — — — — — — — —
KCK15 840 640 550 470 470 310 — — — — — — — — — — — — — — —
— — — — — — — — — 1660 1310 1100 — — — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — — — —
KCPK30 — — — — — — — — — 1340 1090 900 — — — — — — — — —
1780 1100 1000 740 1020 620 — — — 1160 920 770 — — — — — — — — —
1560 1000 900 690 910 540 — — — 1050 830 690 — — — — — — — — —
1450 900 820 620 830 — — — — 940 760 640 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Face Mills
Insert Geometry .S..HD
.008
10% .020
.032
.006
Light Machining
20% .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .023 .005 .013 .020 .005
40% .012
.019
General Purpose
50–100% .005 .012 .018
Heavy Machining
Insert Geometry .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O40
www.kennametal.com
MEGA 90 • Heavy-Duty Face Milling Shell Mills • Four cutting edges per insert. • Ap1 max = 1". • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims.
MEGA90 • Shell Mills order number 4136381 4136382
catalog number MEGA90D500LN76M6 MEGA90D600LN76M8
D1 5.000 6.000
D 1.500 2.000
D4 — —
D41 — —
D6 3.810 5.000
L 2.375 2.375
Ap1 max 1.002 1.002
Z 6 7
lbs 6.86 10.23
max RPM 9990 9120
4136383 4136384
MEGA90D800LN76C10 MEGA90D800LN76M10
8.000 8.000
2.500 2.500
4.000 4.000
— —
6.500 6.500
2.375 2.375
1.002 1.002
7 9
15.32 15.42
7890 7890
4136385 4136386
MEGA90D1000LN76C10 MEGA90D1000LN76M10
10.000 10.000
2.500 2.500
4.000 4.000
— —
6.500 6.500
2.375 2.375
1.002 1.002
9 22.48 11 22.66
7060 7060
4136387 4136388
MEGA90D1200LN76C10 MEGA90D1200LN76M10
12.000 12.000
2.500 2.500
4.000 4.000
7.000 7.000
8.858 8.858
3.150 3.150
1.002 1.002
10 38.12 13 38.21
6440 6440
D1 5.000 6.000
insert screw MS1162 MS1162
in. lbs. 45 45
shim SM-906 SM-906
universal bit torque driver DTQ3054 DTQ3054
drive bit BTQT25 BTQT25
8.000 10.000
MS1162 MS1162
45 45
SM-906 SM-906
DTQ3054 DTQ3054
BTQT25 BTQT25
12.000
MS1162
45
SM-906
DTQ3054
BTQT25
Face Mills
Spare Parts
NOTE: Shim screw: MS1162
www.kennametal.com
O41
MEGA 90 • Heavy-Duty Face Milling Inserts Insert Selection Guide Light Machining Geometry Grade .S..HD KC725M KC725M .S..HD
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.S..HD — —
KCPK30 — —
.S..HD .S..HD — — — — — —
KC520M KCK15 — — — — — —
General Purpose Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 — — — — .S..HD .S..HD — — — — — —
Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — —
KCK15 KCPK30 — — — — — —
.S..HD .S..HD — — — — — —
KCPK30 KCPK30 — — — — — —
Indexable Inserts
v
first choice
j
alternate choice
P M K N S H
v
v
v
v j
LNPU-HD catalog number LNPU763PNSRHD
O42
LI 1.043
BS .091
W .985
Rε .047
S .394
hm .009
cutting edges 4
KC520M KC725M KCK15 KCPK30
Face Mills
LNPU-HD
v v v v
www.kennametal.com
MEGA 90 • Heavy-Duty Face Milling Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3
KC520M — — — — — — — — — 880 690 580 — — — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — — — —
KC725M — — — — — — — — — 710 580 470 — — — — — — — — —
860 720 660 590 490 430 — — — — — — — — — — — — — — —
750 630 560 490 440 330 — — — — — — — — — — — — — — —
KCK15 700 530 460 390 390 260 — — — — — — — — — — — — — — —
— — — — — — — — — 1380 1095 920 — — — — — — — — —
— — — — — — — — — 1255 975 815 — — — — — — — — —
KCPK30 — — — — — — — — — 1115 910 750 — — — — — — — — —
1485 920 830 620 850 520 — — — 965 770 645 — — — — — — — — —
1300 830 750 575 760 450 — — — 875 690 575 — — — — — — — — —
1210 750 680 520 690 — — — — 780 630 530 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Insert Geometry .S..HD
.007
10% .017
.028
.005
Light Machining
20% .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .004 .011 .018 .004
40% .010
.016
General Purpose
50–100% .004 .010 .016
Heavy Machining
Insert Geometry .S..HD
Face Mills
Recommended Starting Feeds [IPT]
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O43
Beyond BLAST™ • KSSM™ 45 More than just the right tool — the ultimate solution. Primary Application The Beyond BLAST KSSM 45° utilizes Precision Coolant Technology (PCT) to aggressively apply coolant directly to the cutting area. Not only does this reduce heat at the cutting edge, but it also assists with reducing tool and chip friction, increasing chip evacuation, and relieving shear stress. Because the Beyond BLAST technology can be applied in low-pressure conditions, there is no need to invest in additional equipment. It’s so easy to convert from conventional to Beyond BLAST technology, it can be done directly on the floor — virtually eliminating costly downtime. See what the performance leader can do for your titanium machining.
Features and Benefits Features
Benefits
PCT — Precision Coolant Technology.
Coolant delivery exactly to the cutting area.
Increased heat transfer.
Less tool/chip friction and shear stress.
Improved chip control.
True internal coolant assists chip evacuation.
Beyond BLAST also works with regular low-pressure conditions.
No need for investments in high-pressure equipment.
Easy to convert from conventional to Beyond BLAST Technology.
Shop-floor-proven handling reduces costly downtime.
Up to 100% better tool life.
Performance leader in machining titanium.
O44
www.kennametal.com
www.kennametal.com
O45
Beyond BLAST™ KSSM™ 45° Shell Mills • Precision Coolant Technology (PCT). • Coolant delivery exactly to cutting area. • Increased heat transfer. • Improved chip control. • Productivity booster for machining titanium.
Face Mills
BB Shell Mills 45° order number 4137742 4137773
catalog number KSSISR200SE443BB45M3 KSSISR250SE443BB45M4
D1 2.000 2.500
D1 max 2.546 3.044
D .750 1.000
D4 — —
D6 1.750 2.188
L 1.750 1.750
Ap1 max .260 .260
Z 4 5
lbs 1.04 1.70
max RPM 18300 16300
4137774 4137775
KSSISR300SE443BB45M4 KSSISR400SE443BB45M5
3.000 4.000
3.542 4.540
1.000 1.250
— —
2.188 2.875
1.750 2.000
.260 .260
6 7
2.08 4.02
14900 12900
4147540 4137776
KSSISR400SE443BB45F5 KSSISR500SE443BB45M6
4.000 5.000
4.540 5.538
1.250 1.500
— —
2.875 3.812
2.000 2.380
.260 .260
10 8
4.10 7.48
12900 11500
4147541 4137777
KSSISR500SE443BB45F6 KSSISR600SE443BB45M8
5.000 6.000
5.538 6.537
1.500 2.000
— —
3.812 5.000
2.380 2.380
.260 .260
12 7.62 10 11.89
11500 10500
4147542 4137778
KSSISR600SE443BB45F8 KSSISR800SE443BB45M10
6.000 8.000
6.537 8.536
2.000 2.500
— 4.000
5.000 6.125
2.380 2.380
.260 .260
14 12.04 12 16.05
10500 9100
4147543
KSSISR800SE443BB45F10
8.000
8.536
2.500
4.000
6.125
2.380
.260
16 16.30
9100
Spare Parts
D1 2.000 2.500
insert screw MS2078 MS2078
in. lbs. 35.00 35.00
Torx Plus driver DT15IP DT15IP
socket-head cap screw S445 S458
coolant lock screw assembly — —
coolant shower plate assembly — —
3.000 4.000
MS2078 MS2078
35.00 35.00
DT15IP DT15IP
S458 —
— S2162C
— —
5.000 6.000
MS2078 MS2078
35.00 35.00
DT15IP DT15IP
— —
S2163C S2192C
— —
8.000
MS2078
35.00
DT15IP
—
—
MCC080001
O46
www.kennametal.com
Beyond BLAST™ KSSM™ 45° Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade — — — — — — — — — — — — — — — — — — — — — — .E..GD2 —
General Purpose Geometry Grade — — — — — — — — — — — — — — — — — — — — — —
KC725M —
.E..GN —
Heavy Machining Geometry Grade — — — — — — — — — — — — — — — — — — — — — —
KC725M —
.S..GN —
KC725M —
Indexable Inserts • BB KSSM 45°
SECX-SNGN
SECX-GD2
v
P M K N S H
first choice
j alternate
choice
v
Face Mills
SECX-ENGN
catalog number SECX443AEEN7GN SECX443AESN7GN
D .55 .55
BS .07 .07
L10 .55 .55
Rε .04 .04
S .19 .19
hm .0025 .0030
cutting edges 4 4
catalog number SECX443AEEN7GD2
D .55
BS .07
L10 .55
Rε .04
S .19
hm .0025
cutting edges 4
KC725M
SECX-GN
v v
www.kennametal.com
KC725M
SECX-GD2
v
O47
Beyond BLAST™ KSSM™ 45° Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3
KC725M — — — — — — — — — — — — — — — — — 240 — — —
— — — — — — — — — — — — — — — — — 180 — — —
— — — — — — — — — — — — — — — — — 120 — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Face Mills
Recommended Starting Feeds [IPT]
Insert Geometry .E..GD2 .E..GN .S..GN
.007 .007 .008
10% .010 .010 .012
.014 .014 .018
.005 .005 .006
Light Machining
20% .008 .008 .009
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .011 .004 .007 .009 .004 .011 .004 .007 .009 .004 .013 .005 .008 .011 .005
40% .006 .006 .007
.009 .009 .011
General Purpose
50–100% .004 .006 .008 .004 .006 .008 .005 .007 .010
Heavy Machining
Insert Geometry .E..GD2 .E..GN .S..GN
NOTE: Use “Light Machining” values as starting feed rate.
O48
www.kennametal.com
KSSM™ 45° Primary Application Universal face mill for conventional machining.
Features and Benefits • Insert SE.T1404. • Ap1 max = .260". • Four true cutting edges. • Pocket seat protection with carbide shims. • Easy handling and rapid insert change.
-LD2
-GP2
-GB2
For light machining and semi-finishing, light edge prep.
For medium roughing, medium edge prep.
For heavy roughing, strongest edge protection.
www.kennametal.com
O49
KSSM™ 45° End Mills • Consumes less power. • Rapid insert changes.
KSSM 45° • Weldon® End Mills order number 1817940 1817941
catalog number KISR126SE44345M KISR157SE44345M
D1 1.260 1.575
D1 max 1.812 2.124
D 1.250 1.250
L 3.855 3.855
L2 1.575 1.575
Ap1 max .260 .260
Z lbs 2 1.2 3 1.3
max RPM 28000 26000
1817942 1817953
KISR197SE44345M KISR248SE44345M
1.969 2.480
2.515 3.024
1.250 1.250
3.855 3.855
1.575 1.575
.260 .260
4 1.5 5 1.9
22500 20200
Face Mills
Spare Parts
O50
D1 1.260 1.575
insert screw MS2078 MS2078
in. lbs. 35 35
Torx Plus driver DT15IP DT15IP
1.969 2.480
MS2078 MS2078
35 35
DT15IP DT15IP
www.kennametal.com
KSSM™ 45° Shell Mills • Consumes less power. • Rapid insert changes.
KSSM 45° • Shell Mills catalog number KSSISR197SE44345C3 KSSISR197SE44345M3
D1 1.970 1.970
D1 max 2.515 2.515
D .750 .750
D4 — —
D6 1.750 1.750
L 1.575 1.575
Ap1 max .260 .260
Z 3 4
lbs .9 .9
max RPM 22500 22500
1817868 1817869
KSSISR248SE44345C4 KSSISR248SE44345M4
2.480 2.480
3.024 3.024
1.000 1.000
— —
2.190 2.190
1.575 1.575
.260 .260
4 5
1.3 1.3
20200 20200
1817870 1817871
KSSISR315SE44345C4 KSSISR315SE44345M4
3.150 3.150
3.691 3.691
1.000 1.000
— —
2.190 2.190
1.969 1.969
.260 .260
4 6
2.2 2.2
18000 18000
1817872 1817933
KSSISR394SE44345C5 KSSISR394SE44345M5
3.940 3.940
4.477 4.477
1.250 1.250
— —
2.880 2.880
1.969 1.969
.260 .260
5 7
3.6 3.6
16000 16000
1817934 1817935
KSSISR492SE44345C6 KSSISR492SE44345M6
4.920 4.920
5.460 5.460
1.500 1.500
— —
3.810 3.810
2.480 2.480
.260 .260
6 8
6.5 6.6
14400 14400
1817936 1817937
KSSISR630SE44345C6 KSSISR630SE44345M6
6.300 6.300
6.836 6.836
1.500 1.500
— —
3.810 3.810
2.480 2.480
.260 .260
7 9.9 10 10.0
12500 12500
1817938 1817939
KSSISR787SE44345C10 KSSISR787SE44345M10
7.870 7.870
8.410 8.410
2.500 2.500
4.000 4.000
6.125 6.125
2.480 2.480
.260 .260
8 13.2 12 13.4
11300 11300
Face Mills
order number 1817866 1817867
Spare Parts
D1 1.970 2.480
insert screw MS2078 MS2078
in. lbs. 35.0 35.0
Torx Plus driver DT15IP DT15IP
shim — —
shim screw — —
hex driver — —
in. lbs. — —
socket-head cap screw S2043 —
low-head cap screw — S2044
3.150 3.940
MS2078 MS2078
35.0 35.0
DT15IP DT15IP
SM455 SM455
SRS3 SRS3
DH35M DH35M
40.0 40.0
— —
— —
4.920 6.300
MS2078 MS2078
35.0 35.0
DT15IP DT15IP
SM455 SM455
SRS3 SRS3
DH35M DH35M
40.0 40.0
— —
— —
7.870
MS2078
35.0
DT15IP
SM455
SRS3
DH35M
40.0
—
—
www.kennametal.com
O51
KSSM™ 45° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD2 KC725M .E..GP2 KCPK30 .E..GB2 KCPM20 .E..GP2 KC725M .E..GB2 KCPK30 .E..GP2 KCK15 .E..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..LD2 KC725M .E..GP2 KC725M .S..GP2 KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..GP2 KC725M .E..GB2 KCPK30 .S..GP2 KCPM20 .E..GB2 KC725M .S..GP2 KCPK30 .E..GB2 KCK15 .S..GP2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GP2 KC725M .E..GB2 KC725M .S..GB2 KC725M — —
Heavy Machining Geometry Grade .E..GB2 KC725M .S..GP2 KCPK30 .S..GB2 KCPM20 .S..GP2 KC725M .S..GB2 KCPK30 .S..GP2 KCK15 .S..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GB2 KC725M .S..GP2 KC725M — — — —
Indexable Inserts
SECT-LE
SECT-LD2
SEKT-GP2
v
first choice
j
alternate choice
P M K N S H
v
v v
v
j j
v
v j j v
v v
catalog number SECT443AEFN7LE
L10 .551
BS .104
Rε .039
hm .001
cutting edges 4
D .551
S .188
D .551
S .188
L10 .551
BS .104
Rε .039
hm .002
cutting edges 4
D .551 .551
S .188 .188
L10 .551 .551
BS .104 .104
Rε .039 .039
hm .002 .004
cutting edges 4 4
KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500
SECT-LE
v
catalog number SECT443AEEN7LD2
KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500
SECT-LD2
v
v
SEKT-GP2 catalog number SEKT443AEEN7GP2 SEKT443AESN7GP2
O52
KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500
Face Mills
SECT/SEKT/SEPT
v v v v v v v v v v
www.kennametal.com
KSSM™ 45° Indexable Inserts
SEPT-GB2
SECW-GN
SECW-GNW SECT/SEKT/SEPT
SECW-GNW
v
first choice
j
alternate choice
P M K N S H
v
v v
v
j j
v
v j j v
v v
catalog number SEPT443AEEN7GB2 SEPT443AESN7GB2
D .551 .551
S .188 .188
L10 .551 .551
BS .104 .104
Rε .039 .039
hm .003 .005
cutting edges 4 4
D .551
S .188
L10 .551
BS .104
Rε .039
hm .006
cutting edges 4
D .551
S .188
L10 .325
hm .002
cutting edges 2
KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500
SEPT-GB2
v v v v v v v v v v
catalog number SECW443AESN7GN
KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500
SECW-GN
v
www.kennametal.com
BS .325
Rε .063
v v
Face Mills
catalog number SECW443AEEN22GNW
KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500
SECW-GNW
O53
KSSM™ 45° Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC410M — — — — — — — — — — — — 4790 4260 — — — — —
KC520M — — — — — — — — — — — — 3920 3600 — — — — —
— — — — — — — — — — — — 4260 3920 — — — — —
— — — — — — — — — 1060 830 700 — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — —
KCPM20 2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — —
KC725M — — — — — — — — — 850 700 560 — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
KCK15
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
KCPK30
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — —
1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
— — — — — — — — — 1660 1310 1100 — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — —
KY3500 1450 900 820 620 830
— — — — — — — — — 3170 2510 2110 — — — — — — —
— 620 550 460 940 760 640 — — — — — — —
— — — — — — — — — 2880 2240 1870 — — — — — — —
— — — — — — — — — 2560 2090 1720 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LE .E..LD2 .E..GP2 .E..GB2 .S..GP2 .S..GB2 .S..GN
.005 .005 .007 .008 .010 .010 .010
10% .010 .011 .011 .013 .015 .018 .019
.019 .020 .022 .023 .026 .028 .029
.004 .004 .005 .006 .007 .007 .007
Light Machining
20% .007 .008 .009 .010 .011 .013 .014
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .003 .006 .012 .003 .015 .003 .007 .013 .003 .016 .004 .007 .014 .004 .017 .005 .008 .015 .005 .019 .006 .010 .017 .006 .021 .006 .011 .018 .006 .021 .006 .012 .019 .006
40% .006 .006 .007 .008 .009 .011 .011
.012 .012 .013 .014 .016 .017 .017
General Purpose
.003 .003 .004 .005 .006 .006 .006
50–100% .006 .006 .007 .008 .009 .010 .011
.011 .012 .013 .014 .015 .016 .017
Heavy Machining
Insert Geometry .F..LE .E..LD2 .E..GP2 .E..GB2 .S..GP2 .S..GB2 .S..GN
NOTE: Use “Light Machining” values as starting feed rate.
O54
www.kennametal.com
More than just the right tool • the ultimate solution.
That’s Beyond BLAST.™ That’s Different Thinking. At Kennametal, innovation follows vision. Our revolutionary products and services are inspired by asking “what if?” The solutions that follow — like our Beyond BLAST through-coolant inserts — deliver remarkable results in the world’s most demanding machining environments. A cutting-edge insert that delivers coolant precisely at the cutting edge. Now that’s Different Thinking. That’s Kennametal. To learn more about your productivity gains using Beyond BLAST technology, visit www.kennametal.com. Milling • Beyond BLAST technology uses low-pressure conditions to offer many of the high-pressure performance benefits. • Delivers superior performance on titanium, using either high- or low-pressure coolant systems. • Effective thermal management results in reduced cutting temperatures, improved lubricity, superior chip control, and longer tool life. • Beyond BLAST for milling increases tool life by up to 100% compared with conventional coolant delivery systems.
www.kennametal.com
O55
KSOM™ Mini • KSOM™ Primary Application Super soft cutting due to super positive rake face.
Features and Benefits Features • KSOM Mini: insert OFKT53/OFPT53. • KSOM: insert OFKT64/OFPT64. • KSOM Mini: Ap1 max = .138" (8 indexes); Ap2 max = .354" (4 indexes). • KSOM: Ap1 max =.197" (8 indexes); Ap2 max = .461" (4 indexes).
Benefits • Low cutting forces deliver higher feed capability. • Excellent performance in stainless steel and super alloys. • First choice solution in machining turbochargers.
O56
www.kennametal.com
Super positive rake face. For screw and wedge clamping.
Eight true cutting edges per insert. Numbered cutting edges.
25째 clearance angle on insert. Free cutting action.
Insert OF.T53/OF.T64 www.kennametal.com
O57
KSOM™ Mini End Mills • Eight cutting edges per insert. • Super soft cutting.
Ap1 max = .138" (8 edges) Ap2 max = .354" (4 edges), reduce feed rate by 40%
KSOM Mini • Weldon® End Mills order number 3093625 3093601
catalog number KSOM125OF5345M3 KSOM125OF5345F3
D1 1.250 1.250
D1 max 1.610 1.610
D .750 .750
L 3.047 3.047
Ap1 max .138 .138
Z 2 3
max ramp angle 11.0° 11.0°
lbs .53 .49
max RPM 20050 20050
3093624 3093600
KSOM125OF5345M5 KSOM125OF5345F5
1.250 1.250
1.610 1.610
1.250 1.250
4.530 4.530
.138 .138
2 3
11.0° 11.0°
1.45 1.45
20050 20050
3093627 3093623
KSOM150OF5345M3 KSOM150OF5345F3
1.500 1.500
1.856 1.856
.750 .750
3.047 3.047
.138 .138
3 4
8.0° 8.0°
.60 .56
16710 16710
3093626 3093602
KSOM150OF5345M5 KSOM150OF5345F5
1.500 1.500
1.856 1.856
1.250 1.250
4.530 4.530
.138 .138
3 4
8.0° 8.0°
1.51 1.53
16710 16710
Face Mills
Spare Parts
D1 1.250 1.500
O58
insert screw 193.433 193.433
in. lbs. 53 53
Torx Plus wrench TTP15 TTP15
www.kennametal.com
KSOM™ Mini Shell Mills • Eight cutting edges per insert. • Super soft cutting.
Ap1 max = .138" (8 edges) Ap2 max = .354" (4 edges), reduce feed rate by 40%
order number 3093634 3093628
catalog number KSOM200OF5345M3 KSOM200OF5345F3
D1 2.000 2.000
D1 max 2.350 2.350
D .750 .750
D6 1.593 1.593
L 1.570 1.570
Ap1 max .138 .138
Z 4 6
max ramp angle 5.2° 5.2°
lbs .85 .92
max RPM 12530 12530
3093635 3093629
KSOM250OF5345M3 KSOM250OF5345F3
2.500 2.500
2.846 2.846
.750 .750
1.986 1.986
1.570 1.570
.138 .138
5 7
3.8° 3.8°
1.38 1.48
10030 10030
3093636 3093630
KSOM300OF5345M4 KSOM300OF5345F4
3.000 3.000
3.343 3.343
1.000 1.000
2.031 2.031
1.750 1.750
.138 .138
6 9
3.0° 3.0°
1.88 2.00
8350 8350
3093637 3093631
KSOM400OF5345M5 KSOM400OF5345F5
4.000 4.000
4.340 4.340
1.250 1.250
2.722 2.722
1.750 1.750
.138 .138
7 10
2.1° 2.1°
2.77 3.21
6270 6270
3093638 3093632
KSOM500OF5345M6 KSOM500OF5345F6
5.000 5.000
5.340 5.340
1.500 1.500
3.652 3.652
2.380 2.380
.138 .138
8 12
1.6° 1.6°
5.63 6.07
5010 5010
3093639 3093633
KSOM600OF5345M8 KSOM600OF5345F8
6.000 6.000
6.336 6.336
2.000 2.000
4.722 4.722
2.380 2.380
.138 .138
10 16
1.3° 1.3°
8.75 9.19
4180 4180
Spare Parts
D1 2.000 2.500
insert screw 193.433 193.433
in. lbs. 53 53
Torx Plus wrench TTP15 TTP15
socket-head cap screw S445 S445
coolant lock screw — —
coolant lock screw — —
coolant shower plate — —
3.000 4.000
193.433 193.433
53 53
TTP15 TTP15
S458 —
— S2162C
— —
— —
5.000 6.000
193.433 193.433
53 53
TTP15 TTP15
— —
— —
420.201 420.241
470.240 470.241
www.kennametal.com
O59
Face Mills
KSOM Mini • Shell Mills
KSOM™ Mini Inserts Insert Selection Guide Light Machining Geometry Grade .E..LB KC725M .E..LB KCPK30 .E..GB KCPK30 .E..LB KC725M .E..LB KCPK30 .E..LB KCK15 .E..LB KCPK30 .F..LBJ KC410M .F..LBJ KC410M .E..LB KC725M .E..LB KC725M .E..GB KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..GB KC725M .E..GB KCPK30 .E..GB KCPM20 .E..GB KC725M .E..GB KCPK30 .E..GB KCK15 .E..GB KCPK30 .F..LBJ KC410M .F..LNJ KC410M .E..GB KC725M .E..GB KC725M .S..HB KC725M — —
Heavy Machining Geometry Grade .S..HB KC725M .S..HB KCPK30 .S..HB KCPM20 .S..HB KC725M .S..HB KCPK30 .S..HB KCK15 .S..HB KCPK30 .F..LNJ KC410M .E..LBJ KC422M .S..HB KC725M .S..HB KC725M — — — —
Indexable Inserts
OF.T-LBJ
OF.T-LB
v
first choice
j
alternate choice
P M K N S H
j v
v v
v v
j j
v j
v j j
v v v v
catalog number OFKT53AFFN4LNJ
D .579
S .197
L10 .236
BS —
Rε .031
hm .001
cutting edges 8
D .579 .579
S .197 .197
L10 .236 .236
BS — —
Rε .031 .031
hm .001 .001
cutting edges 8 8
D .579 .579
S .197 .197
L10 .236 .236
BS .048 .048
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
OFKT-LNJ
v
catalog number OFKT53AFFN4LBJ OFKT53AFEN4LBJ
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
OFKT-LBJ
v v
OFKT-LB catalog number OFKT53AFEN6LB OFKT53AFSN6LB
O60
Rε .031 .031
hm .004 .009
cutting edges 8 8
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
Face Mills
OF.T-LNJ
v v v v v v
v v
www.kennametal.com
KSOM™ Mini Indexable Inserts
OF.T-GB
OF.T- HB
v
first choice
j
alternate choice
P M K N S H
j v
v v
v v
j j
v j
v j j
v v v v
catalog number OFKT53AFEN4GB
D .579
S .197
L10 .236
BS —
Rε .031
hm .006
cutting edges 8
D .579
S .197
L10 .236
BS —
Rε .031
hm .008
cutting edges 8
D .579
S .197
L10 .236
BS —
Rε .031
hm .006
cutting edges 8
D .579
S .197
L10 .236
BS —
Rε .031
hm .008
cutting edges 8
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
OFKT-GB
v v v v v v
catalog number OFKT53AFSN4HB
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
OFKT-HB
v v
v v
v
v v v v
catalog number OFPT53AFSN4HB
www.kennametal.com
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
OFPT- HB
v
v v v v
O61
Face Mills
catalog number OFPT53AFEN4GB
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
OFPT-GB
KSOM™ Mini Recommended Starting Speeds and Feeds • 43° Approach Angle
Face Mills
Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
— — — — — — — — — — — — 4790 4260 — — — — —
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
KC410M
KC422M
— — — — — — — — — — — — 4260 3920 — — — — —
— — — — — — — — — — — — 3920 3600 — — — — —
— — — — — — — — — — — — 4220 3720 — — — — —
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
— — — — — — — — — 1660 1310 1100 — — — — — — —
KC725M
— — — — — — — — — — — — 3720 3440 — — — — —
KC520M — — — — — — — — — — — — 3440 3000 — — — — —
— — — — — — — — — 1060 830 700 — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — —
KCK15
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
— — — — — — — — — 1510 1170 980 — — — — — — —
KC522M
— — — — — — — — — 960 740 620 — — — — — — —
— — — — — — — — — 850 700 560 — — — — — — —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 —
1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 —
KCPM20
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 —
KCPK30
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LBJ .F..LNJ .E..LBJ .E..LB .S..LB .E..GB .S..HB
.005 .005 .005 .010 .010 .010 .010
10% .010 .010 .011 .014 .024 .020 .022
.019 .019 .020 .024 .037 .029 .039
.004 .004 .004 .007 .007 .007 .007
Light Machining
20% .007 .007 .008 .011 .017 .015 .017
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .003 .006 .012 .003 .014 .003 .006 .012 .003 .015 .003 .007 .013 .003 .017 .006 .009 .015 .006 .027 .006 .015 .023 .006 .021 .006 .013 .018 .006 .029 .006 .014 .025 .006
40% .006 .006 .007 .009 .014 .012 .013
.012 .012 .012 .014 .021 .017 .023
General Purpose
.003 .003 .003 .006 .006 .006 .006
50–100% .006 .006 .006 .009 .014 .012 .013
.011 .011 .012 .014 .021 .017 .023
Heavy Machining
Insert Geometry .F..LBJ .F..LNJ .E..LBJ .E..LB .S..LB .E..GB .S..HB
NOTE: Use “Light Machining” values as starting feed rate.
O62
www.kennametal.com
KSOM™ Mini Application • OF.T06L5
KSOM Mini Application • OF.T06L5 Ramping
Helical Interpolation
plunging length = tangent of plunging angle
ramping angle hole diameter
Inch Version D1 inch 1.25 1.50 2.00 2.50 3.00 4.00 5.00 6.00
D1 max inch 1.61 1.85 2.35 2.85 3.34 4.34 5.34 6.34
Inch Version Ap max inch .354 .354 .354 .354 .354 .354 .354 .354
ramping angle (°) 11,0 8,0 5,2 3,8 3,0 2,1 1,6 1,3
ramping length inch 1.82 2.52 3.89 5.34 6.76 9.66 12.69 15.61
D1 max inch 1.61 1.85 2.35 2.85 3.34 4.34 5.34 6.34
hole diameter min inch max inch 2.41 3.20 2.91 3.69 3.90 4.68 4.93 5.68 5.89 6.68 7.89 8.67 9.89 10.67 11.89 12.67
Ap/rev inch .185 .185 .185 .185 .185 .185 .185 .185
Face Milling
Face Mills
Plunging
D1 inch 1.25 1.50 2.00 2.50 3.00 4.00 5.00 6.00
max plunging depth Ap1 max
www.kennametal.com
inch .13
max DOC Ap Ap1 max Ap2 max
inch .14 .35
chipload (fz) 1 x fx 0,6 x fz
O63
KSOM™ Shell Mills • Eight cutting edges per insert. • Super soft cutting
Ap1 max = .197" (8 edges) Ap2 max = .461" (4 edges), reduce feed rate by 40%
Face Mills
KSOM • Shell Mills order number 3093645 3093640
catalog number KSOM250OF6445M3 KSOM250OF6445F3
D1 2.500 2.500
D1 max 2.945 2.945
D .750 .750
D6 1.986 1.986
L 1.750 1.750
Ap1 max .197 .197
Z 4 5
max ramp angle 5.5° 5.5°
lbs 1.47 1.29
max RPM 10100 10100
3093646 3093641
KSOM300OF6445M4 KSOM300OF6445F4
3.000 3.000
3.441 3.441
1.000 1.000
2.031 2.031
1.750 1.750
.197 .197
4 6
4.2° 4.2°
1.83 1.68
7900 7900
3093647 3093642
KSOM400OF6445M5 KSOM400OF6445F5
4.000 4.000
4.436 4.436
1.250 1.250
2.722 2.722
1.750 1.750
.197 .197
5 8
2.9° 2.9°
2.69 2.79
6300 6300
3093648 3093643
KSOM500OF6445M6 KSOM500OF6445F6
5.000 5.000
5.433 5.433
1.500 1.500
3.652 3.652
2.380 2.380
.197 .197
6 10
2.2° 2.2°
5.54 5.94
5000 5000
3093649 3093644
KSOM600OF6445M8 KSOM600OF6445F8
6.000 6.000
6.431 6.431
2.000 2.000
4.722 4.722
2.380 2.380
.197 .197
7 12
1.8° 1.8°
8.51 8.66
3900 3900
Spare Parts
D1 2.500 3.000
insert screw 193.409 193.409
in. lbs. 53 53
Torx Plus wrench TTP20 TTP20
socket-head cap screw S445 S458
coolant lock screw assembly — —
coolant lock screw — —
coolant shower plate — —
4.000 5.000
193.409 193.409
53 53
TTP20 TTP20
— —
S2162C —
— 420.201
— 470.240
6.000
193.409
53
TTP20
—
—
420.241
470.241
NOTE: Coolant clamping screw and coolant cap must be purchased separately.
O64
www.kennametal.com
KSOM™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..LB KC725M .E..LB KCPK30 .E..LB KCPK30 .E..LB KC725M .E..LB KCPK30 .E..LB KCK15 .E..LB KCPK30 .F..LNJ KC410M .F..LNJ KC410M .E..LB KC725M .E..LB KC725M .E..GB KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..GB KC725M .E..GB KCPK30 .E..GB KCPK30 .E..GB KC725M .E..GB KCPK30 .E..GB KCK15 .E..GB KCPK30 .F..LNJ KC410M .F..LNJ KC410M .E..GB KC725M .E..GB KC725M .S..HB KC725M — —
Heavy Machining Geometry Grade .S..HB KC725M .S..HB KCPK30 .S..HB KCPK30 .S..HB KC725M .S..HB KCPK30 .S..HB KCK15 .S..HB KCPK30 .F..LNJ KC410M .F..LNJ KC410M .S..HB KC725M .S..HB KC725M — — — —
Indexable Inserts
OFKT-LNJ BS —
Rε .047
hm .001
cutting edges 8
catalog number OFKT64AFFN6LNJ
D .736
S .236
L10 .295
catalog number OFKT64AFEN6LB OFKT64AFSN6LB
D .736 .736
S .236 .236
L10 .295 .295
BS .083 .083
catalog number OFKT64AFEN6GB
D .736
S .236
L10 .295
BS —
Rε .047
hm .006
cutting edges 8
catalog number OFKT64AFSN6HB
D .736
S .236
L10 .295
BS —
Rε .047
hm .008
cutting edges 8
catalog number OFPT64AFEN6GB
D .736
S .236
L10 .295
BS —
Rε .047
hm .006
cutting edges 8
D .736
S .236
L10 .295
BS —
Rε .047
hm .008
cutting edges 8
OFKT-LB Rε .047 .047
hm .004 .009
cutting edges 8 8
OFKT-GB
OFKT-HB
OFPT-GB
OFPT- HB catalog number OFPT64AFSN6HB
www.kennametal.com
v j v
v j
j v v
v
v v v v v v
v
v v v
v
v v v v v
v v v v v
v v v v v
O65
Face Mills
alternate choice
j
KC410M KC520M KC522M KC725M KCK15 KCPK30
first choice
j
v
v v
KC410M KC520M KC522M KC725M KCK15 KCPK30
v
j v
KC410M KC520M KC522M KC725M KCK15 KCPK30
P M K N S H
OF.T- HB
KC410M KC520M KC522M KC725M KCK15 KCPK30
OF.T-GB
KC410M KC520M KC522M KC725M KCK15 KCPK30
OF.T-LB
KC410M KC520M KC522M KC725M KCK15 KCPK30
OF.T-LNJ
KSOM™ Recommended Starting Speeds and Feeds • 43° Approach Angle Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC410M — — — — — — — — — — — — 4790 4260 — — — — —
KC520M — — — — — — — — — — — — 3920 3600 — — — — —
— — — — — — — — — — — — 4260 3920 — — — — —
— — — — — — — — — 1060 830 700 — — — — — — —
KC725M 1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
— — — — — — — — — 960 740 620 — — — — — — —
900 760 670 590 530 400 590 520 400
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
— — — — — 120 120 140 180
— — — — — — — — — 1660 1310 1100 — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — —
Recommended Starting Feeds [IPT]
.005 .010 .010 .010 .010
10% .010 .014 .024 .020 .024
.019 .024 .037 .029 .039
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 —
KCK15
— NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Insert Geometry .F..LNJ .E..LB .S..LB .E..GB .S..HB
KC522M — — — — — — — — — 850 700 560 — — — — — — —
.004 .007 .007 .007 .007
20% .007 .011 .017 .015 .017
— — 140 140 160 200 —
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 —
KCPK30 — — — — — — — — — 1340 1090 900 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
Light Machining Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .003 .006 .012 .003 .017 .006 .009 .015 .006 .027 .006 .015 .023 .006 .021 .006 .013 .018 .006 .029 .006 .015 .025 .006
1130 950 840 730 660 490 710 620 480 820 640 530
40% .006 .009 .014 .012 .014
.012 .014 .021 .017 .023
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
General Purpose
.003 .006 .006 .006 .006
50–100% .006 .009 .014 .012 .014
.011 .014 .021 .017 .023
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
Heavy Machining
Insert Geometry .F..LNJ .E..LB .S..LB .E..GB .S..HB
NOTE: Use “Light Machining” values as starting feed rate.
O66
www.kennametal.com
KSOM™ Application • OF.T07L6
KSOM Mini Application • OF.T07L6 Ramping
Helical Interpolation
plunging length = tangent of plunging angle
ramping angle
hole diameter
Inch Version D1 max inch 2.94 3.44 4.43 5.43 6.43
Ap max inch .46 .46 .46 .46 .46
ramping angle (°) 5.5 4.2 2.9 2.2 1.8
ramping length inch 4.78 6.27 9.09 11.99 14.65
Plunging
max plunging depth Ap1 max
www.kennametal.com
D1 inch 2.50 3.00 4.00 5.00 6.00
D1 max inch 2.94 3.44 4.43 5.43 6.43
hole diameter min inch max inch 4.872 5.748 5.868 6.744 7.863 8.739 9.859 10.736 11.857 12.733
Ap/rev inch .248 .248 .248 .248 .248
Face Milling
inch .17
max DOC Ap Ap1 max Ap2 max
Face Mills
D1 inch 2.50 3.00 4.00 5.00 6.00
Inch Version
inch .20 .46
chipload (fz) 1 x fx 0,6 x fz
O67
Fix-Perfect™ Cast Iron Rougher and Finisher Primary Application Performance booster in machining cast iron materials. Based on workpiece requirements, Fix-Perfect covers all face- and shoulder-milling applications when machining cast iron materials with best-in-class productivity. Eight true cutting edges per insert deliver low cost per edge and best CPP ceramic inserts available as standard line items.
Features and Benefits Fix-Perfect Cast Iron 20° and 0° Roughing and Finishing in One Tool
Fix-Perfect Cast Iron Finisher Best-in-Class Fine-Finishing Concept
• Innovative tangential insert clamping.
• Rigid and stable cutter design.
• First choice for high feed rates.
• High-precision pocket seat.
• Protection of non-cutting edges.
• Perfect axial runout without insert adjustment.
• Adjustable element for fine finishing with wiper inserts.
• Reliable, excellent floor finish and flatness.
• PCBN-tipped wiper inserts available for excellent floor finish.
• Easy handling and low-cost cutter setup.
• Micro-precise runout setup.
4-edged insert 8-edged insert .0016" Wiper insert
O68
www.kennametal.com
Fix-Perfect™ Finisher
Fix-Perfect Cast Iron Fix-Perfect Cast Iron 20° and 0° Fix-Perfect 20°
Fix-Perfect 0°
20°
0°
www.kennametal.com
O69
Fix-Perfect™ • Cast Iron Shell Mills • Finishing
Finishing Face Mills • Coarse Pitch order number 1925488 1925489
catalog number 100B08RP00MD10CUF 125B10RP00MD10CUF
D1 3.547 4.547
D1 max 4.000 5.000
D 1.250 1.500
D2 4.079 5.079
D4 — —
D6 3.307 4.100
L 1.750 2.380
Ap1 max .040 .040
1925490 1925491
160B12RP00MD10CUF 200C14RP00MD10CUF
5.547 7.547
6.000 8.000
2.000 2.500
6.079 8.079
— 4.000
5.500 7.087
2.380 2.380
.040 .040
Z 8 10
lbs 3.70 7.70
max RPM 12550 10050
12 12.60 14 20.90
8350 6250
Face Mills
Spare Parts
D1 4.000 5.000
clamp stud 410.085 410.085
clamp screw 420.060 420.060
in. lbs. 45 45
hex wrench 170.003 170.003
coolant lock screw assembly 420.162 —
coolant lock screw — 420.201
coolant shower plate — 470.240
6.000 8.000
410.085 410.085
420.060 420.060
45 45
170.003 170.003
— —
420.241 —
470.241 470.242
NOTE: Please order spare parts separately. Left-hand cutters are available as non-stock standards. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O70
www.kennametal.com
Fix-Perfect™ • Cast Iron Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade — — — — — — — — — —
General Purpose Geometry Grade — — — — — — — — — —
Heavy Machining Geometry Grade — — — — — — — — — —
.F..GD4W .E..GD4W — — — — — —
.F..GD4W .E..GD4W — — — — — —
.F..GD4W .E..GD4W — — — — — —
KC520M KC520M — — — — — —
KC520M KC520M — — — — — —
KC520M KC520M — — — — — —
Indexable Inserts • Fix-Perfect • MDHX1004... Right Hand
P M K N S H
MDHX-GD4W v
first choice
j
alternate choice
v v j
catalog number MDHX1004ZDERGD
D .500
S .187
BS .031
hm .002
cutting edges 4
D .500 .500
S .187 .187
BS .167 .167
hm .002 .001
cutting edges 4 4
K110M KC520M KTPK20
MDHX-GD • Right Hand
v v v
catalog number MDHX1004ZDERGD4W MDHX1004ZDFRGD4W
MDHX-GD4W Left Hand
v
first choice
j
alternate choice
K110M KC520M KTPK20
MDHX-GD4W • Right Hand
v v v v v v
P M K N S H
v v
catalog number MDHX1004ZDFLGD4W
www.kennametal.com
L10 .425
S .187
BS .167
hm .001
cutting edges 4
K110M KC520M
MDHX-GD4W • Left Hand
v v
O71
Face Mills
MDHX-GD
Fix-Perfect™ • Cast Iron Recommended Starting Speeds and Feeds • MDHX 1004 Inserts Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
K110M — — — — — — — — — 510 450 400 — — — — — — —
KC520M
— — — — — — — — — 480 420 350 — — — — — — —
— — — — — — — — — 450 390 310 — — — — — — —
— — — — — — — — — 1060 830 700 — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — —
KTPK20 — — — — — — — — — 850 700 560 — — — — — — —
— — — — — — — — — 910 720 600 — — — — — — —
— — — — — — — — — 770 590 500 — — — — — — —
— — — — — — — — — 640 520 420 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Face Mills
Insert Geometry .F..GD4W .E..GD4W .E..GD
.004 .005 .005
10% .005 .006 .006
.007 .008 .008
.003 .004 .004
Light Machining
20% .004 .005 .005
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .005 .003 .003 .004 .003 .006 .003 .004 .005 .003 .006 .003 .004 .005 .003
40% .003 .004 .004
.004 .005 .005
General Purpose
50–100% .003 .003 .004 .003 .004 .005 .003 .004 .005
Heavy Machining
Insert Geometry .F..GD4W .E..GD4W .E..GD
NOTE: Use “Light Machining” values as starting feed rate.
O72
www.kennametal.com
Fix-Perfect™ • Cast Iron Insert Loading Procedure
Insert Loading Procedure 1. Clean insert and insert pocket seat. 2. Load insert — push insert against pin and axial pocket wall.
3. Tighten screw to a torque of 45 in. lbs.
4. Check the axial runout. 5. Do not exceed the maximum recommended RPM.
maximum axial runout
maximum RPM
.0004
12750
5.00
.0004
10200
6.00
.0015
7950
8.00
.0015
6350
Face Mills
tool diameter (inch) 4.00
www.kennametal.com
O73
Fix-Perfect™ 20° • Cast Iron Shell Mills • SPHX1205... • Eight cutting edges per insert. • Rough and finish in one operation. • Tangential mounted inserts deliver higher feed rates. • Adjustable pockets (D1 = 3–10").
20˚
Ap1 max: .232" (8 edges) Ap2 max: .374" (4 edges), reduce feed rate by 30%
Face Mills
Fix-Perfect 20° • Shell Mills order number 1724429 1724378
catalog number 50A04RP70SP12CUFP 50A05RP70SP12CUFP
D1 2.000 2.000
D .750 .750
D2 2.504 2.504
D4 — —
D6 L 1.750 1.750 1.750 1.750
Ap1 max .232 .232
Z 4 5
Z ADJ 0 0
lbs 1.24 1.19
max RPM 8595 8595
1724430 1724432
63A05RP70SP12CUFP 80A06RP70SP12C1WUFP
2.500 3.000
.750 1.000
2.988 3.504
— —
1.750 1.750 2.190 1.750
.232 .232
5 6
0 1
1.66 2.21
6876 5730
1724380 1724391
80A08RP70SP12C2WUFP 100B12RP70SP12C3WUFP
3.000 4.000
1.000 1.500
3.504 4.488
— —
2.190 1.750 2.880 1.750
.232 .232
8 12
2 3
2.43 3.10
5730 4298
1532258 1532257
100B08RP70SP12C2WUFP 125B10RP70SP12C2WUFP
4.000 5.000
1.500 1.500
4.488 5.504
— —
2.880 1.750 3.810 2.375
.232 .232
8 10
2 2
3.30 6.50
4298 3438
1724393 1724434
125B15RP70SP12C3WUFP 160B12RP70SP12C3WUFP
5.000 6.000
1.500 2.000
5.504 6.504
— —
3.810 2.375 4.882 2.375
.232 .232
15 12
3 3
6.50 10.10
3438 2865
1724395 1532255
160B18RP70SP12C3WUFP 200C16RP70SP12C4WUFP
6.000 8.000
2.000 2.500
6.504 8.504
— 4.882 2.375 4.000 5.120 2.375
.232 .232
18 16
3 4
10.10 14.10
2865 2149
1724396 1532254
200C24RP70SP12C4WUFP 250C20RP70SP12C4WUFP
8.000 10.000
2.500 2.500
8.504 10.504
4.000 5.120 2.375 4.000 7.120 2.375
.232 .232
24 20
4 4
15.20 29.30
2149 1719
Spare Parts
D1 2.000 2.500
adjusting element — —
adjusting element screw — —
Torx wrench — —
clamp stud 410.081 410.081
set screw 121.612 121.612
hex wrench 170.003 170.003
in. lbs. 45 45
socket-head cap screw S445 S445
3.000 4.000
479.100 479.100
193.300 193.300
KT9 KT9
410.081 410.081
121.612 121.612
170.003 170.003
45 45
S458 —
5.000 6.000
479.100 479.100
193.300 193.300
KT9 KT9
410.081 410.081
121.612 121.612
170.003 170.003
45 45
— —
8.000 10.000
479.100 479.100
193.300 193.300
KT9 KT9
410.081 410.081
121.612 121.612
170.003 170.003
45 45
— —
NOTE: Please order spare parts separately. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O74
www.kennametal.com
Fix-Perfect™ 20° • Cast Iron Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade — — — — — — — — — — .E..GP .E..GP — — — — — —
General Purpose Geometry Grade — — — — — — — — — —
KC520M KCPK30 — — — — — —
.E..GP .S..GP — — — — — —
KCK15 KCPK30 — — — — — —
Heavy Machining Geometry Grade — — — — — — — — — — .S..GP .S..GP —
KCK15 KCPK30 — — — — — —
— — — —
Indexable Inserts • SPHX1205... • Roughing
SPHX-GP4S
SPHX-GP
SPHX-GP4S
v
first choice
j
alternate choice
P M K N S H
v v j j v
Face Mills
SPHX-GP
catalog number SPHX1205ZCELGP SPHX1205ZCTRGP
L10 .213 .213
S .217 .217
BS .028 .028
hm .002 .009
cutting edges 8 8
SPHX1205ZCTRGPK SPHX1205ZCTLGPK
.213 .213
.217 .217
.028 .028
.009 .009
8 8
SPHX1205ZCERGP SPHX1205ZCSRGP
.213 .213
.217 .217
.028 .028
.002 .006
8 8
L10 .395 .396
S .217 .217
BS .028 .028
hm .002 .009
cutting edges 4 4
KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-GP • Roughing
v v v v v v v
v
v
v
catalog number SPHX1205ZCERGP4S SPHX1205ZCTRGP4SK
www.kennametal.com
KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-GP4S • Roughing
v v v
O75
Fix-Perfect™ 20° • Cast Iron Indexable Inserts • SPHX1205... • Finishing
SPHX-W -GN
SPHX-W -GNT1W
SPHX-W -GN
SPHX-W -GNT1W
v
first choice
j
alternate choice
P M K N S H
v v v
v
catalog number SPHX1205ZCFRGN1W SPHX1205ZCFLGN1W
L10 .394 .394
S .217 .217
BS .079 .079
hm .001 .001
cutting edges 1 1
SPHX1205ZCERGNT1W SPHX1205ZCFRGN1WK
.394 .394
.217 .217
.079 .079
.001 .001
1 1
L10 .394 .394
S .217 .217
BS .079 —
KB1340 KC520M KCK15 KY3500
SPHX-W • Finishing • GN
v v v v v
Face Mills
catalog number SPHX1205ZCER-GP1W SPHX1205ZCTR-GP1WK
hm .001 .009
cutting edges 1 1
KB1340 KC520M KCK15 KY3500
SPHX-W • Finishing • GP
v v v
NOTE: SPHX-W: Wiper Facet BS = .08".
O76
www.kennametal.com
Fix-Perfect™ 20° • Cast Iron Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
KB1340 — — — — — — — — — 5400 — — — — — — — — —
KC520M
— — — — — — — — — 3600 — — — — — — — — —
— — — — — — — — — 1920 — — — — — — — — —
— — — — — — — — — 1060 830 700 — — — — — — —
— — — — — — — — — 640
— — — — — — — — — 1160
520 420 — — — — — — —
920 770 — — — — — — —
KTPK20 — — — — — — — — — 910
KCK15 — — — — — — — — — 850 700
— — — — — — — — — 1660
560 — — — — — — —
1310 1100 — — — — — — —
— — — — — — — — — 940
— — — — — — — — — 3170
760 640 — — — — — — —
2510 2110 — — — — — — —
KCPK30
— — — — — — — — — 770 590 500 — — — — — — —
720 600 — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — —
— — — — — — — — — 1050 830 690 — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — —
KY3500 — — — — — — — — — 2880 2240 1870 — — — — — — —
— — — — — — — — — 2560
Face Mills
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
2090 1720 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KY3500™ can be used for machining of low tensile ductile irons (e.g., 65-45-12).
Recommended Starting Feeds [IPT]
Insert Geometry .E..GP .T..GP .S..GP
.005 .007 .007
10% .010 .017 .016
.019 .034 .032
.004 .005 .005
Light Machining
20% .007 .013 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .003 .007 .012 .003 .025 .005 .011 .021 .004 .023 .004 .010 .020 .004
40% .006 .010 .010
.011 .020 .019
General Purpose
50–100% .003 .006 .011 .004 .010 .020 .004 .009 .018
Heavy Machining
Insert Geometry .E..GP .T..GP .S..GP
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O77
Fix-Perfect™ 0° • Cast Iron Shell Mills • SPHX1205... • Eight cutting edges per insert. • Rough and finish in one operation. • Tangential mounted inserts deliver higher feed rates. • Adjustable pockets (D1 = 3–6").
Ap1 max = .236" (8 edges) Ap2 max = .394" (4 edges), reduce feed rate by 30%
Fix-Perfect 0° • Shell Mills order number 1724407 1514498
catalog number 50A04RP90SP12CUFP 50A05RP90SP12CUFP
D1 2.000 2.000
D .750 .750
D2 1.929 1.929
D6 1.750 1.750
L 1.750 1.750
Ap1 max .236 .236
Z 4 5
Z ADJ 0 0
lbs .93 .93
max RPM 8595 8595
1724409 1724417
63A05RP90SP12CUFP 80A06RP90SP12C1WUFP
2.500 3.000
.750 1.000
2.433 2.906
1.750 2.190
1.750 1.750
.236 .236
5 6
0 1
1.24 1.81
6876 5730
1724339 1724419
80A08RP90SP12C2WUFP 100B08RP90SP12C2WUFP
3.000 4.000
1.000 1.500
2.906 3.906
2.190 2.882
1.750 1.750
.236 .236
8 8
2 2
1.90 2.60
5730 4298
1724351 1724421
100B12RP90SP12C3WUFP 125B10RP90SP12C2WUFP
4.000 5.000
1.500 1.500
3.906 4.906
2.882 3.811
1.750 2.375
.236 .236
12 10
3 2
2.86 6.30
3130 3438
1724353 1724424
125B15RP90SP12C3WUFP 160B12RP90SP12C3WUFP
5.000 6.000
1.500 2.000
4.906 5.906
3.811 4.882
2.375 2.375
.236 .236
15 12
3 3
6.40 9.10
3438 2865
1724355
160B18RP90SP12C3WUFP
6.000
2.000
5.906
4.882
2.375
.236
18
3
9.20
2865
Face Mills
Spare Parts
D1 2.000 2.500
adjusting element — —
Torx wrench — —
clamp stud 410.081 410.081
set screw 121.612 121.612
hex wrench 170.003 170.003
in. lbs. 45 45
socket-head cap screw S446 S445
3.000 4.000
479.100 479.100
KT9 KT9
410.081 410.081
121.612 121.612
170.003 170.003
45 45
S458 —
5.000 6.000
479.100 479.100
KT9 KT9
410.081 410.081
121.612 121.612
170.003 170.003
45 45
— —
NOTE: Please order spare parts separately. Torque wrench (KTW45) and 3mm hex bit (69709922164) can be purchased separately to ensure proper torque setting.
O78
www.kennametal.com
Fix-Perfect™ 0° • Cast Iron Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade — — — — — — — — — — .E..GPB .E..GPB — — — — — —
General Purpose Geometry Grade — — — — — — — — — —
KC520M KCPK30 — — — — — —
.E..GPB .S..GPB — — — — — —
KCK15 KCPK30 — — — — — —
Heavy Machining Geometry Grade — — — — — — — — — — .S..GPB .S..GPB — — — — — —
KCK15 KCPK30 — — — — — —
Indexable Inserts • SPHX1205... • Roughing
SPHX-GP4S
SPHX-GPB
SPHX-GP4S
v
first choice
j
alternate choice
P M K N S H
v v j j v
Face Mills
SPHX-GPB
catalog number SPHX1205PCERGPB SPHX1205PCTRGPBK
L10 .259 .259
S .217 .217
BS .028 .028
hm .001 .009
cutting edges 8 8
SPHX1205PCSRGPB SPHX1205PCTRGPB
.259 .259
.217 .217
.028 .028
.006 .009
8 8
SPHX1205PCTLGPBK
.259
.217
.028
.009
8
L10 .436 .436
S .217 .217
hm .001 .009
cutting edges 4 4
KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-GPB • Roughing
v v
v
v
v
v
v v
catalog number SPHX1205PCERGP4SB SPHX1205PCTRGP4SBK
www.kennametal.com
BS .028 .028
KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-GP4S • Roughing
v v v
O79
Fix-Perfect™ 0° • Cast Iron Indexable Inserts • SPHX1205... • Finishing
SPHX-GN1WB SPHX-GN1WBK
SPHX-GNT1WB
SPHX-GN1WB SPHX-GN1WBK
SPHX-GNT1WB
v
first choice
j
alternate choice
P M K N S H
v v v j j v
catalog number SPHX1205PCFLGN1WB SPHX1205PCERGN1WB
L1 .433 .433
S .217 .205
BS .079 .079
hm .001 .002
cutting edges 1 1
SPHX1205PCERGNT1WB SPHX1205PCFRGN1WBK
.433 .433
.217 .205
.079 .079
.001 .001
1 1
SPHX1205PCFRGN1WB
.433
.205
.079
.001
1
hm .001 .009
cutting edges 1 1
KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-W • Finishing • GN
v v v v v v v
Face Mills
catalog number SPHX1205PCER-GP1WB SPHX1205PCTR-GP1WBK
L1 .433 .433
S .217 .217
KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-W • Finishing • GP
v v v
NOTE: SPHX-W-GP: Wiper Facet BS = .08".
O80
www.kennametal.com
Fix-Perfect™ 0° • Cast Iron Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
— — — — — — — — — 4500 — — — — — — — — —
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
— — — — — — — — — 760 600 500 — — — — — — —
KB1340
KC520M
— — — — — — — — — 3000 — — — — — — — — —
— — — — — — — — — 1600 — — — — — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
— — — — — — — — — 530 430 350 — — — — — — —
— — — — — — — — — 965 770 645 — — — — — — —
KTPK20
— — — — — — — — — 800 620 520 — — — — — — —
KCK15 — — — — — — — — — 710 580 470 — — — — — — —
— — — — — — — — — 1380 1095 920 — — — — — — —
— — — — — — — — — 780 630 530 — — — — — — —
— — — — — — — — — 2640 2090 1760 — — — — — — —
KCPK30
— — — — — — — — — 640 490 420 — — — — — — —
— — — — — — — — — 875 690 575 — — — — — — —
— — — — — — — — — 1255 975 815 — — — — — — —
— — — — — — — — — 1115 910 750 — — — — — — —
KY3500 — — — — — — — — — 2400 1870 1560 — — — — — — —
— — — — — — — — — 2130 1740 1430 — — — — — — —
Face Mills
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KY3500™ can be used for machining of low tensile ductile irons (e.g., 65-45-12).
Recommended Starting Feeds [IPT]
Insert Geometry .E..GPB .T..GPB .S..GPB
.003 .007 .007
10% .008 .014 .013
.016 .030 .027
.003 .005 .005
Light Machining
20% .006 .011 .010
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .002 .005 .010 .002 .022 .004 .009 .019 .004 .020 .004 .008 .017 .004
40% .005 .009 .008
.010 .018 .016
General Purpose
50–100% .002 .005 .010 .004 .008 .017 .004 .008 .016
Heavy Machining
Insert Geometry .E..GPB .T..GPB .S..GPB
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O81
Fix-Perfect™ 20° • Cast Iron Shell Mills • SPHX15T6... • Eight cutting edges per insert. • Rough and finish in one operation. • Tangential mounted inserts deliver higher feed rates. • Adjustable pockets.
20˚
Ap1 max: .256" (8 edges) Ap2 max: .374" ( 4 edges), reduce feed rate by 30%
Fix-Perfect 20° • Shell Mills order number 1806847 1806848
catalog number 125B08RP70SP15C2WUFP 160B10RP70SP15C2WUFP
D1 5.000 6.000
D D2 1.500 5.559 2.000 6.559
D4 — —
D6 L 3.807 2.375 4.877 2.375
1806849
200C12RP70SP15C2WUFP
8.000
2.500 8.555 4.000 5.117 2.375
Ap1 max .256 .256 .256
Z Z ADJ 8 2 10 2
lbs 7.000 10.400
max RPM 3500 2800
12
14.500
2100
2
Face Mills
Spare Parts
D1 5.000 6.000
adjusting element 479.100 479.100
adjusting element screw 193.300 193.300
Torx wrench KT9 KT9
clamp stud 410.084 410.084
clamp screw 121.616 121.616
hex wrench 170.003 170.003
in. lbs. 45.000 45.000
8.000
479.100
193.300
KT9
410.084
121.616
170.003
45.000
NOTE: Please order spare parts separately. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O82
www.kennametal.com
Fix-Perfect™ 20° • Cast Iron Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.E..GP .E..GP — — — — — —
General Purpose Geometry Grade — — — — — — — — — —
KC520M KCPK30 — — — — — —
.E..GP .S..GP — — — — — —
KCK15 KCPK30 — — — — — —
Heavy Machining Geometry Grade — — — — — — — — — — .S..GP .S..GP — — — — — —
KCK15 KCPK30 — — — — — —
Indexable Inserts • SPHX15T6...
SPHX-GP4S SPHX-W-GN
v
first choice
j
alternate choice
P M K N S H
SPHX-GP catalog number SPHX15T6ZCERGP SPHX15T6ZCSRGP
L10 .257 .257
S .260 .260
BS .047 .047
hm .001 .005
cutting edges 8 8
SPHX15T6ZCTRGP SPHX15T6ZCTRGPK
.256 .256
.260 .260
.047 .047
.009 .009
8 8
catalog number SPHX15T6ZCERGP4S SPHX15T6ZCTRGP4SK
L10 .492 .493
S .260 .260
BS .047 .047
hm .002 .009
cutting edges 4 4
SPHX-GP4S
SPHX-W-GN • Finishing catalog number SPHX15T6ZCFRGN1W SPHX15T6ZCFRGN1WK
www.kennametal.com
L10 .433 .433
S .260 .260
hm .001 .001
cutting edges 1 1
v v v j j v
v v
v
v
v v v
v v
v v
O83
Face Mills
SPHX-W-GN
K110M KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-GP4S
K110M KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-GP
K110M KC520M KCK15 KTPK20 KCPK30 KY3500
SPHX-GP
Fix-Perfect™ 20° • Cast Iron Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
K110M — — — — — — — — — 510
KC520M
— — — — — — — — — 480 420 350 — — — — — — —
450 400 — — — — — — —
— — — — — — — — — 450
— — — — — — — — — 1060
390 310 — — — — — — —
830 700 — — — — — — —
KTPK20 — — — — — — — — — 910
KCK15 — — — — — — — — — 850
— — — — — — — — — 1660
700 560 — — — — — — —
1310 1100 — — — — — — —
KCPK30
— — — — — — — — — 770 590 500 — — — — — — —
720 600 — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — —
— — — — — — — — — 640
— — — — — — — — — 1160
520 420 — — — — — — —
920 770 — — — — — — —
— — — — — — — — — 1050 830 690 — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — —
— — — — — — — — — 1340 1090 900 — — — — — — —
KY3500 — — — — — — — — — 940
— — — — — — — — — 3170
760 640 — — — — — — —
2510 2110 — — — — — — —
— — — — — — — — — 2880 2240 1870 — — — — — — —
— — — — — — — — — 2560 2090 1720 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KY3500™ can be used for machining of low tensile ductile irons (e.g., 65-45-12).
Recommended Starting Feeds [IPT]
Insert Geometry .E..GP .T..GP .S..GP
.005 .007 .007
10% .010 .017 .016
.019 .034 .032
.004 .005 .005
Light Machining
20% .007 .013 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .003 .007 .012 .003 .025 .005 .011 .021 .004 .023 .004 .010 .020 .004
40% .006 .010 .010
.011 .020 .019
General Purpose
50–100% .003 .006 .011 .004 .010 .020 .004 .009 .018
Heavy Machining
Insert Geometry .E..GP .T..GP .S..GP
NOTE: Use “Light Machining” values as starting feed rate.
O84
www.kennametal.com
Face Mills Introduction to Fitting Cutting Bodies
Introduction to Fitting Cutting Bodies procedures:
roughing
fixed pocket
roughing/finishing
adjustable pocket
fixed pocket
1
Reset adjusting element T x T9
2
Insert roughing insert Tighten SW 3 MAn = 44 in. lbs.
3
Tighten adjusting element gently
—
4
Insert finishing insert and pre-tighten SW 3 MVG = 9 in. lbs.
—
—
—
5
The finishing insert is positioned .0016" in front of the highest roughing insert
—
—
—
6
Tighten the finishing insert MAn = 44 in. lbs.
—
—
adjustable pocket
—
—
—
Face Mills
—
0,04mm (.0016")
—
—
Changing the adjusting element 1. Remove the taper screw 1 . 2. Loosen the SW 1,5 screw 2 . 3. Remove the adjusting element.
NOTE: This process must be repeated whenever an indexable insert is changed. The ball is loose.
www.kennametal.com
ATTENTION: The maximum permissible cutting speed of the milling cutter heads is vc max = 3000 SFM. Only use original parts when clamping the indexable inserts.
O85
HexaCut™ Series Primary Application The Kennametal HexaCut face milling program is specifically engineered for rough and semi-finish face milling of cast, ductile, and compacted graphite iron. Twelve cutting edges drastically reduce your cost per edge and increase tool life. Shorter setup times and excellent cutter accuracy allow you to apply the HexaCut program to the most demanding jobs. One ceramic and eight carbide grades with six insert geometries deliver high feed rates and will enable you to reach optimum horsepower.
Features and Benefits Tailor-Made Platform for Machining Automotive Components in Cast Iron Materials • First choice for machining GCI and CGI materials. • 45° lead cutter bodies engineered with fixed pockets for roughing applications up to Ap1 max = .256". • 30° lead cutter bodies engineered with fixed and adjustable pockets for roughing and combined roughing/finishing applications up to Ap1 max = 8mm. • Fine pitch cutter density for best productivity in machining cast iron materials. • Comprehensive standard offering of different insert geometries to match every application for light, medium, and heavy machining. • Easy handling and cutter body setup. • Twelve true cutting edges per insert for low cost per edge and excellent CPP. • Split case design with adapter flange available as preferred engineered solution standard for D1 = 10" and D1 = 12".
O86
www.kennametal.com
www.kennametal.com
O87
Face Mills Indexable Inserts • HexaCut™ HNG.0905...
HexaCut 60° Cutter Body Design with Fixed and Adjustable Pocket Seats monoblock cutter body cartridge adjusting wedge clamping wedge
double-threaded screw finishing insert
roughing insert
▼ = roughing indexable insert
Recommended combination of standard indexable inserts and geometries Operation Lead Ap max
HNGX 090516 -MR Z = 12
HNGX 090508 -MH Z = 12
HNGX 090520 -ML Z = 12
▼▼ = finishing indexable insert
HNGX 090520 -MM Z = 12
▼
45°
.256"
OR
OR
OR
▼
30°
.315"
OR
OR
OR
▼▼
30°
.040"
OR
▼/▼▼
30°
.315"
OR
OR
OR
HNGX 090504 -MM Z = 12
OR
HNGF 090504 -MT Z = 6+6
HNGF 090504 -MF Z = 12
Face Mills
NOTE: Z = number of cutting edges
O88
www.kennametal.com
HexaCut™ 45° • Cast Iron Shell Mills • Monoblock cutter design. • Twelve cutting edges per insert. • High feed rates. • CGI milling solution.
HexaCut Shell Mills • Monoblock Cutter Design • Right Hand order number 2402837 2402838
catalog number K315A10RF45HN09C K400B14RF45HN09C
D1 3.150 4.000
D1 max 3.500 4.500
D 1.000 1.250
D4 — —
L 1.970 1.970
Ap1 max .256 .256
Z 10 14
lbs 3.50 5.00
max RPM 3900 3400
2402839 2402840
K500B18RF45HN09C K600B22RF45HN09C
5.000 6.000
5.500 6.500
2.000 2.500
— —
2.380 2.380
.256 .256
18 22
10.00 16.30
3000 2600
2402841
K800C28RF45HN09C
8.000
8.500
2.500
4.000
2.380
.256
28
32.50
2300
NOTE: Split case design with adapter flange for D1 = 10" and D1 = 12" can be ordered as preferred engineered solution standard.
D1 3.150 4.000
wedge 12748358200 12748358200
wedge screw 12748600900 12748600900
in. lbs. 62 62
wrench 12148044900 12148044900
5.000 6.000
12748358200 12748358200
12748600900 12748600900
62 62
12148044900 12148044900
8.000
12748358200
12748600900
62
12148044900
www.kennametal.com
Face Mills
Spare Parts
O89
HexaCut™ 45° • Cast Iron Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
...ML ...MM — — — — — —
General Purpose Geometry Grade — — — — — — — — — —
KCK15 KCK15 — — — — — —
...MM ...MM — — — — — —
Heavy Machining Geometry Grade — — — — — — — — — —
KC917M KCK15 — — — — — —
...MR ...MR — — — — — —
KC917M KCPK30 — — — — — —
Indexable Inserts • HexaCut • HN..0905...
HNGX-ML
HNGX-MM
HNGX-MCI
HNGX-MH
HNGX-ML D .638
S .219
L10 .368
Rε .079
hm .002
cutting edges 12
catalog number HNGX5351MM HNGX5355MM
D .638 .638
S .219 .219
L10 .368 .368
Rε .016 .079
hm .004 .004
cutting edges 12 12
HNGX5358MM
.638
.219
.368
.118
.004
12
D .638
S .219
L10 .368
Rε .118
hm .004
cutting edges 12
D .638
S .219
L10 .368
Rε .032
hm .002
cutting edges 12
catalog number HNGX5355ML
HNGX-MM
HNGX-MCI catalog number HNGX090530MCI
HNGX-MH catalog number HNGX5352MH
O90
v v v v v v v v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
alternate choice
v
v v v
v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
first choice
j
v v
v
v v v v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
v
P M K N S H
v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
Face Mills
HNGX/HNPX
v v
v v v v
www.kennametal.com
HexaCut™ 45° • Cast Iron Indexable Inserts • HexaCut • HN..0905...
HNEN-SN HNGX/HNPX
HNEN
v
first choice
j
alternate choice
P M K N S H
HNGX-MR catalog number HNGX5354MR HNGX5358MR
D .638 .638
S .219 .219
Rε .063 .118
L10 .368 .368
hm .004 .004
cutting edges 12 12
v v v v v v v v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNGX-MR
v v v v v v v v v
v
BS — —
Rε .031 —
hm .008 .008
cutting edges 12 12
HNEN0905XNSN
.638
.219
.368
.051
—
.008
12
D .638
S .219
L10 .368
BS —
Rε .118
hm .004
cutting edges 12
D .638
S .219
L10 .368
BS —
Rε .031
hm .002
cutting edges 12
D .638 .638
S .219 .219
L10 .368 .368
BS — —
Rε .063 .118
hm .004 .004
cutting edges 12 12
HNPX-MCI catalog number HNPX5358MCI
HNPX-MH catalog number HNPX5352MH
HNPX-MR catalog number HNPX5354MR HNPX5358MR
www.kennametal.com
v v v
v
v
v v
v
v v
v
O91
Face Mills
L10 .361 .361
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
S .219 .222
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
D .625 .625
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
catalog number HNEN090508S HNEN0905ANSN
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNEN-SN
HexaCut™ 45° • Cast Iron Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KCK15
KCPK30
KC514M
KC524M
KC907M
— — — — — — — — — 1660
— — — — — — — — — 1510
— — — — — — — — — 1340
— — — — — — — — — 1160
— — — — — — — — — 1050
— — — — — — — — — 940
— — — — — — — — — 1570
— — — — — — — — — 1150
— — — — — — — — — 830
— — — — — — — — — 1470
— — — — — — — — — 1050
— — — — — — — — — 750
— — — — — — — — — 1600
— — — 1190
— — — — — — — — — 1000
1310 1100 — — — — — — —
1170 980 — — — — — — —
1090 900 — — — — — — —
920 770 — — — — — — —
830 690 — — — — — — —
760 640 — — — — — — —
1380 1100 — — — — — — —
920 850 — — — — — — —
680 660 — — — — — — —
1280 980 — — — — — — —
820 730 — — — — — — —
620 520 — — — — — — —
1260 980 — — — — — — —
980 820 — — — — — — —
820 660 — — — — — — —
KC914M — — — — — — — — — 1370 1180 980 — — — — — — —
KC917M — — — — — — — — — 980 820 660 — — — — — — —
— — — — — — — — — 1180 980 820 — — — — — — —
— — — — — — — — — 1180 980 780 — — — — — — —
— — — — — — — — — 980 780 660 — — — — — — —
KC924M — — — — — — — — — 780 660 520 — — — — — — —
— — — — — — — — — 1150 900 720 — — — — — — —
— — — — — —
KY3500 — — — — — — — — — 660 580 460 — — — — — — —
— — — — — — — — — 900 720 580 — — — — — — —
— — — — — — — — — 3170 2510 2110 — — — — — — —
— — — — — — — — — 2880 2240 1870 — — — — — — —
— — — — — — — — — 2560 2090 1720 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry ...ML ...MM ...MR ...MCI ...MH
.005 .010 .010 .010 .008
10% .008 .017 .019 .019 .017
.017 .026 .028 .030 .027
.004 .007 .007 .007 .006
Light Machining
20% .006 .012 .014 .014 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .013 .003 .005 .011 .003 .019 .006 .011 .016 .006 .021 .006 .012 .018 .006 .022 .006 .012 .019 .006 .020 .005 .011 .017 .005
40% .005 .010 .011 .011 .010
.010 .015 .017 .018 .016
General Purpose
.003 .006 .006 .006 .005
50–100% .005 .010 .011 .011 .010
.010 .015 .017 .018 .016
Heavy Machining
Insert Geometry ...ML ...MM ...MR ...MCI ...MH
NOTE: Use “Light Machining” values as starting feed rate.
O92
www.kennametal.com
Face Mills HexaCut™ Series
Adjustment Instructions Before Being Used for the First Time • The milling cutter must be carefully cleaned of anti-corrosive materials, dust, etc. • The milling cutter should only be washed when all components have been dismantled. • Only the double-threaded screws of the clamping or adjusting wedge should be lubricated with copper grease; all other components must have clean metallic surfaces. • A torque wrench is recommended to tighten the double-threaded screws. • When fitting indexable inserts on the milling cutter, ensure that they are inserted in the correct position in a clean insert seat and that they are held in position during clamping.
For 45° Roughing Mills without Anvils • The double-threaded screws on the clamping wedges for the indexable inserts are first pre-tightened to approximately 17 in. lbs. and then tightened to a final torque of 62 in. lbs.
ATTENTION At each tool adjustment, the body, indexable inserts, and spare parts must be checked and replaced, if necessary. Before each tool use, the double-threaded screws of the indexable inserts and the stops must be tightened in the specified order to a torque of 62 in. lbs. In addition, even if the cartridges have not been adjusted, the double-threaded screws of the adjusting wedges must be checked to see if these have been tightened to a torque of 26 in. lbs. If not, they must be re-tightened to this torque.
Face Mills
NOTE: The tools must only be used in accordance with their function. We accept no liability for their improper use. Changes of any kind and/or printing errors are not valid grounds for claims.
www.kennametal.com
O93
HexaCut™ 30° • Cast Iron Shell Mills • Roughing • Monoblock cutter design. • Twelve cutting edges per insert. • High feed rates. • CGI milling solution.
HexaCut Shell Mills • Monoblock Cutter Design with Adjustable Pockets • Right Hand order number 2430830 2430832
catalog number K315A62RF60HN09C K400B82RF60HN09C
D1 3.150 4.000
D1 max 3.490 4.340
D 1.000 1.250
D4 — —
D6 3.150 4.000
L 2.000 2.000
Ap1 max .315 .315
Z Z ADJ 8 2 10 2
2430924 2430931
K500B123RF60HN09C K600B164RF60HN09C
5.000 6.000
5.340 6.340
1.500 2.000
— —
5.000 6.000
2.380 2.380
.315 .315
15 20
2430973
K800C205RF60HN09C
8.000
8.340
2.500
4.000
8.000
2.380
.315
25
lbs 3.50 8.00
max RPM 3900 3400
3 4
10.00 15.80
3000 2600
5
25.00
2300
NOTE: Split case design with adapter flange for D1 = 10" and D1 = 12" can be ordered as preferred engineered solution standard.
Face Mills
Spare Parts
D1 3.150 4.000
clamp wedge 12748358200 12748358200
axial adjustment wedge 12748308500 12748308500
wedge screw 12748600900 12748600900
in. lbs. 62 62
wrench 3mm 12148044900 12148044900
5.000 6.000
12748358200 12748358200
12748308500 12748308500
12748600900 12748600900
62 62
12148044900 12148044900
8.000
12748358200
12748308500
12748600900
62
12148044900
O94
www.kennametal.com
HexaCut™ 30° • Cast Iron Cartridge Selection Guide Roughing: For a cutting depth of <.315" and an achievable surface finish of RA >125. Roughing insert: HNGX090516-MR, HNGX090508-MH, HNGX090520-MM, or HNGX090520-ML in all insert seats.
order number 2018164
catalog number 12748500200
NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter.
Roughing/Finishing: a) For a cutting depth of <.315" and an achievable surface finish of RA 125. Roughing insert: HNGX090516-MR, HNGX090508-MH,HNGX090520 MM, HNGX090520-ML in the fixed insert seats. Finishing insert: HNGF090504-MT in the finishing cartridge. b) For a cutting depth of <.040" and an achievable surface finish of RA 63. Roughing insert: HNGX090504-MM, HNGX090520-MM, or HNGX090520-ML in the fixed insert seats.
Face Mills
Finishing insert: HNGF090504-MF in the finishing cartridge.
order number 2018166
catalog number 12748500400
NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter.
Roughing/Finishing Corrected (Reduced Axial Cutting Force): a) For a cutting depth of <.315" and an achievable surface finish of RA 125. Roughing insert: HNGX090516-MR, HNGX090508-MH, HNGX090520-MM, or HNGX090520-ML in the fixed insert seats. Finishing insert: HNGF090504-MT in the finishing cartridge. b) For a cutting depth of <.040" and an achievable surface finish of RA 63. Roughing insert: HNGX090504-MM, HNGX090520-MM, HNGX090520-ML, in the fixed insert seats. Finishing insert: HNGF090504-MF in the finishing cartridge.
order number 2033468
catalog number 12748503400
NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter.
www.kennametal.com
O95
HexaCut™ 30° • Cast Iron Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
...ML ...MM — — — — — —
General Purpose Geometry Grade — — — — — — — — — —
KCK15 KCK15 — — — — — —
...MM ...MM — — — — — —
Heavy Machining Geometry Grade — — — — — — — — — —
KC917M KCK15 — — — — — —
...MR ...MR — — — — — —
KC917M KCPK30 — — — — — —
Indexable Inserts
HNGX-MH
first choice
j
alternate choice
HNGX-ML D .638
S .219
L10 .368
Rε .079
hm .002
cutting edges 12
catalog number HNGX5351MM HNGX5355MM
D .638 .638
S .219 .219
L10 .368 .368
Rε .016 .079
hm .004 .004
cutting edges 12 12
HNGX5358MM
.638
.219
.368
.118
.004
12
D .638
S .219
hm .004
cutting edges 12
D .638
S .219
hm .002
cutting edges 12
catalog number HNGX5355ML
HNGX-MM
HNGX-MCI catalog number HNGX090530MCI
L10 .368
Rε .118
HNGX-MH catalog number HNGX5352MH
O96
L10 .368
Rε .032
v v v v v v v v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
Face Mills
HNGX/HNPX
v
P M K N S H
v
v v v
v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNGX-MCI
v v
v
v v v v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNGX-MM
v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNGX-ML
v v
v v v v
www.kennametal.com
HexaCut™ 30° • Cast Iron Indexable Inserts
HNGF-MT
D .638 .638
S .219 .219
L10 .368 .368
Rε .063 .118
hm .004 .004
cutting edges 12 12
catalog number HNEN090508S HNEN0905ANSN
D .625 .625
S .219 .222
L10 .361 .361
Rε .031 —
hm .008 .008
cutting edges 12 12
HNEN0905XNSN
.638
.219
.368
—
.008
12
D .625 .625
S .219 .219
L10 .361 .361
Rε .016 .047
hm .001 .001
cutting edges 12 12
D .625 .625
S .219 .219
L10 .361 .361
Rε .016 .047
hm .001 .001
cutting edges 6 6
catalog number HNGX5354MR HNGX5358MR
HNEN-SN
HNGF-MF catalog number HNGF5351MF HNGF5353MF
HNGF-MT catalog number HNGF5351MT HNGF5353MT
HNPX-MCI catalog number HNPX5358MCI
D .638
S .219
L10 .368
BS —
Rε .118
hm .004
cutting edges 12
D .638
S .219
L10 .368
BS —
Rε .031
hm .002
cutting edges 12
D .638 .638
S .219 .219
L10 .368 .368
BS — —
Rε .06 .12
hm .004 .004
cutting edges 12 12
HNPX-MH catalog number HNPX5352MH
HNPX-MR catalog number HNPX5354MR HNPX5358MR
www.kennametal.com
v v v v v v v v v
v
v v v
v
v v v v
v
Face Mills
HNGX-MR
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNEN
v v v v v v v v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
alternate choice
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
first choice
j
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
v
P M K N S H
v v v v v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNGX/HNPX
HNGF-MF
v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNEN-SN
v
KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500
HNGX-MR
v v
v
v v
v
O97
HexaCut™ 30° • Cast Iron Recommended Starting Speeds and Feeds • 30° Approach Angle Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KCK15
KCPK30
KC514M
KC524M
KC907M
— — — — — — — — — 1660
— — — — — — — — — 1510
— — — — — — — — — 1340
— — — — — — — — — 1160
— — — — — — — — — 1050
— — — — — — — — — 940
— — — — — — — — — 1570
— — — — — — — — — 1150
— — — — — — — — — 830
— — — — — — — — — 1470
— — — — — — — — — 1050
— — — — — — — — — 750
— — — — — — — — — 1600
— — — — — — — — — 1190
— — — — — — — — — 1000
1310 1100 — — — —
1170 980 — — — —
1090 900 — — — —
920 770 — — — —
830 690 — — — —
760 640 — — — —
1380 1100 — — — —
920 850 — — — —
680 660 — — — —
1280 980 — — — —
820 730 — — — —
620 520 — — — —
1260 980 — — — —
980 820 — — — —
820 660 — — — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
KC914M
KC917M
KC924M
KY3500
— — — — — — — — — 1370 1180 980
— — — — — — — — — 1180 980 820
— — — — — — — — — 980 820 660
— — — — — — — — — 1180 980 780
— — — — — — — — — 980 780 660
— — — — — — — — — 780 660 520
— — — — — — — — — 1150 900 720
— — — — — — — — — 900 720 580
— — — — — — — — — 660 580 460
— — — — — — — — — 3170 2510 2110
— — — — — — — — — 2880 2240 1870
— — — — — — — — — 2560 2090 1720
— — — —
— — — —
— — — —
— — — —
— — — —
— — — —
— — — —
— — — —
— — — —
— — — —
— — — —
— — — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
— — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry ...ML ...MM ...MR ...MCI ...MH
.004 .008 .008 .008 .007
10% .007 .013 .017 .017 .014
.012 .018 .023 .026 .021
.003 .006 .006 .006 .005
General Purpose
Light Machining
20% .005 .010 .012 .012 .010
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .014 .005 .008 .012 .005 .017 .005 .011 .015 .005 .019 .005 .011 .016 .005 .015 .004 .009 .013 .004
40% .004 .008 .010 .010 .008
.008 .011 .014 .015 .012
.003 .005 .005 .005 .004
50–100% .004 .008 .010 .010 .008
.007 .011 .014 .015 .012
Heavy Machining
Insert Geometry ...ML ...MM ...MR ...MCI ...MH
NOTE: Use “Light Machining” values as starting feed rate.
O98
www.kennametal.com
Face Mills Insert Setting Procedure
Insert setting procedure This procedure is to be used on all 30° lead roughing/finishing mills using the unmarked roughing cartridge, the finishing cartridge (marked ●) and the corrected edge cartridge (marked ). These steps must be followed when adjusting the cutters for finishing inserts.
Clean all insert pockets.
2
Mount all wedges and cartridges. Torque the cartridge lock wedge screw to 26 in. lbs.
3
Mount all inserts, making sure they are seated properly in the pocket, and torque the insert lock wedge screws to 26 in. lbs.
4
Torque the wedge screws for all fixed pocket inserts to 62 in. lbs.
5
Loosen the cartridge insert wedge screw and the cartridge lock wedge screw.
6
Pressing the insert into the cartridge pocket, adjust the cartridge to .008–.012" below the fixed pocket inserts.
7
Torque the insert lock wedge screw and the cartridge lock wedge screw to 26 in. lbs.
8
Adjust the axial position to .0010–.0015" above the fixed pocket inserts.
9
Loosen the cartridge insert lock wedge screws and then re-torque to 26 in. lbs.
10 11 12
Face Mills
1
Adjust the axial position to the final dimension, .0015–.0020" above the highest fixed pocket insert.
Torque the insert lock wedge screws and the cartridge lock wedge screws to 62 in. lbs.
Conduct a final check of the axial runout and position.
www.kennametal.com
O99
The NEW KSSR™ 6° Primary Application Kennametal’s new line of KSSR 6° inserts are versatile, easy-to-use, and right- or left-hand neutral, making them ideal for automotive machining operations or any other industry that relies on transfer line manufacturing. Available in carbide and ceramic grades for applications in cast and ductile irons and alloy steels, choose KSSR 6° inserts for all your fine and coarse pitch styles.
Features and Benefits KSSR 6° Features
Improved Versatility
• Available in metric, JIS, and inch products, diameters from 2.5–10".
• Proven solution on the automotive segment.
• Fine and coarse pitch styles. • Easy-to-use and to adjust with shorter setup time.
• Premium grades in carbide and ceramic for applications in cast and ductile irons and alloy steels.
• New wiper inserts in carbide and ceramic will provide excellent surface quality.
• Inserts are neutral and can be used for right- or left-hand cutting.
O100
• Right- and left-hand cutters, ideal for transfer lines.
www.kennametal.com
Unrivaled Benefits • Capability: .20" maximum depth of cut. • Excellent accuracy: Radial = +/- .0001" Axial = adjustable +/- .0001" • Inserts have eight true cutting edges.
www.kennametal.com
O101
KSSR™ 6° Shell Mills • Cast Iron Machining • Eight cutting edges per insert. • Fast and easy insert indexing. • Highest feed rates. • CGI specialist.
Face Mills
KSSR 6° • Shell Mills • Right Hand order number 3119002 2476832
catalog number KSSR2506SN434C3 KSSR250SN434M3
D1 2.500 2.500
D1 max 2.579 2.579
D .750 .750
D2 2.520 2.520
D4 — —
D6 1.770 1.770
L 1.500 1.500
Ap1 max .200 .200
Z 6 9
lbs 1.1 1.1
max RPM 7500 7500
3119103 2476963
KSSR3008SN434C4 KSSR300SN434M4
3.000 3.000
3.079 3.079
1.000 1.000
3.017 3.017
— —
2.200 2.200
1.750 1.750
.200 .200
8 11
2.0 2.0
6300 6300
3119104 2476964
KSSR40010SN434C5 KSSR400SN434M5
4.000 4.000
4.079 4.079
1.250 1.250
4.014 4.014
— —
2.870 2.870
1.750 1.750
.200 .200
10 15
3.3 3.1
4700 4700
3119105 2476965
KSSR50012SN434C6 KSSR500SN434M6
5.000 5.000
5.079 5.079
1.500 1.500
5.011 5.011
4.000 —
3.820 3.820
2.380 2.380
.200 .200
12 18
7.5 7.3
3800 3800
3119106 2476966
KSSR60014SN434C8 KSSR600SN434M8
6.000 6.000
6.079 6.079
2.000 2.000
6.010 6.010
4.000 —
4.880 4.880
2.380 2.380
.200 .200
14 10.3 23 10.1
3100 3100
3119107 2476967
KSSR80020SN434C10 KSSR800SN434M10
8.000 8.000
8.079 8.079
2.500 2.500
8.008 8.008
— 4.000
5.120 5.120
2.380 2.380
.200 .200
20 14.1 30 13.9
2300 2300
3119108 2476968
KSSR100024SN434C10 KSSR1000SN434M10
10.000 10.000
10.079 10.079
2.500 2.500
10.007 10.007
— 4.000
5.120 5.120
2.380 2.380
.200 .200
24 21.1 36 20.9
1900 1900
• Eight cutting edges per insert. • Fast and easy insert indexing. • High feed rates. • CGI milling solution.
KSSR 6° • Shell Mills • Left Hand order number 3119109 3119110
catalog number KSSL2506SN434C3 KSSL3008SN434C4
D1 2.500 3.000
D1 max 2.579 3.079
D .750 1.000
D2 2.520 3.017
D4 — —
D6 1.770 2.200
L 1.500 1.750
Ap1 max .200 .200
Z 6 8
lbs 1.10 1.98
max RPM 7500 6300
3119111 3119112
KSSL40010SN434C5 KSSL50012SN434C6
4.000 5.000
4.079 5.079
1.250 1.500
4.014 5.011
— —
2.870 3.820
1.750 2.380
.200 .200
10 12
3.30 7.48
4700 3800
3119113 3119114
KSSL60014SN434C8 KSSL80020SN434C10
6.000 8.000
6.079 8.079
2.000 2.500
6.010 8.008
— 4.000
4.880 5.120
2.380 2.380
.200 .200
14 10.34 20 14.08
3100 2300
3119115
KSSL100024SN434C10
10.000
10.079
2.500
10.007
4.000
5.120
2.380
.200
24 21.12
1900
O102
www.kennametal.com
KSSR™ 6° Shell Mills • Cast Iron Machining • Eight cutting edges per insert. • New wiper inserts in carbide and ceramic.
order number
D1
D1 max
4005103
catalog number right hand KSSR250SN434M3W1
D
D2
D4
D6
L
2.500
2.582
.750 2.453
—
1.772 1.500
4005104 4005105
KSSR300SN434M4W2 KSSR400SN434M5W3
3.000 4.000
3.082 4.082
1.000 2.948 1.250 3.943
— —
2.205 1.750 2.874 1.750
4005106 4005107
KSSR500SN434M6W3 KSSR600SN434M8W3
5.000 6.000
5.082 6.081
1.500 4.940 2.000 5.937
— —
4005108 4005109
KSSR800SN434M10W4 KSSR1000SN434M10W4
8.000 10.000
8.081 10.081
4005110
left hand KSSL250SN434M3W1
2.500
2.582
.750 2.453
—
1.772 1.500
4005111 4005112
KSSL300SN434M4W2 KSSL400SN434M5W3
3.000 4.000
3.082 4.082
1.000 2.948 1.250 3.943
— —
2.205 1.750 2.874 1.750
4005113 4005114
KSSL500SN434M6W3 KSSL600SN434M8W3
5.000 6.000
5.082 6.081
1.500 4.940 2.000 5.937
— —
4005115 4005116
KSSL800SN434M10W4 KSSL1000SN434M10W4
8.000 10.000
8.081 10.081
Ap1 max
Z Z ADJ
lbs
max RPM
.197
9
1
1.20
7500
.197 .197
11 15
2 3
2.04 3.27
6300 4700
3.819 2.380 4.882 2.380
.197 .197
18 23
3 3
7.16 10.10
3800 3100
2.500 7.935 4.000 5.118 2.380 2.500 9.933 4.000 5.118 2.380
.197 .197
30 36
4 4
14.28 21.38
2300 1900
.197
9
1
1.20
7500
.197 .197
11 15
2 3
2.04 3.27
6300 4700
3.819 2.380 4.882 2.380
.197 .197
18 23
3 3
7.16 10.10
3800 3100
2.500 7.935 4.000 5.118 2.380 2.500 9.933 4.000 5.118 2.380
.197 .197
30 36
4 4
14.28 21.38
2300 1900
Spare Parts
D1 2.500 3.000
clamp wedge 12748358200 12748358200
wedge screw 12748600900 12748600900
in. lbs. 62 62
wrench 12148044900 12148044900
coolant screw 420.101 420.121
coolant screw — —
coolant cap — —
4.000 5.000
12748358200 12748358200
12748600900 12748600900
62 62
12148044900 12148044900
420.162 420.201
— 420.201
— 470.232
6.000 8.000
12748358200 12748358200
12748600900 12748600900
62 62
12148044900 12148044900
420.241 —
420.241 —
470.241 470.242
10.000
12748358200
12748600900
62
12148044900
—
—
470.243
NOTE: Coolant screw and coolant cap must be ordered separately. 2466094 and 2466095 are non-stock standards.
www.kennametal.com
O103
Face Mills
KSSR 6° • Shell Mills • Adjustable Pockets • Right and Left Hand
KSSR™ 6° Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.E..LD .E..LD — — — — — —
General Purpose Geometry Grade — — — — — — — — — —
KC917M KC917M — — — — — —
.S..GP .S..GP — — — — — —
KC917M KC524M — — — — — —
Heavy Machining Geometry Grade — — — — — — — — — — .S..HE .S..HE — — — — — —
KC524M KC524M — — — — — —
Indexable Inserts • KSSR • SNXF 1204...
SNXF-LD
SNXF-GP
SNXF-HE
P M K N S H
BS L10 v
first choice
j
alternate choice
Rε D
S
v v v v v
catalog number SNXF433ENLD SNXF43ZNENLD
D .500 .500
S .180 .174
L10 .500 .500
BS — —
D .500 .500
S .184 .184
L10 .500 .500
BS — .040
D .500 .500
S .183 .183
L10 .500 .500
BS — .039
hm .001 .002
cutting edges 8 8
Rε .047 .047
hm .002 .003
cutting edges 8 8
Rε .047 .047
hm .002 .002
cutting edges 8 8
Rε .047 .063
KC514M KC524M KC914M KC917M KY3500
SNXF-LD
v v
v
v v v v
catalog number SNXF433SNGP SNXF43ZNSNGP
KC514M KC524M KC914M KC917M KY3500
SNXF-GP
v v
v
v v
v
SNXF-HE
catalog number SNXF433SNHE SNXF43ZNSNHE
O104
KC514M KC524M KC914M KC917M KY3500
Face Mills
SNXF
v
v
v v
v
www.kennametal.com
KSSR™ 6° Indexable Inserts • KSSR • SNXF 1204...
SNXF-SN
XNXF-LDW
XNXF-ENW
P M K N S H
BS L10
v
first choice
j
alternate choice
Rε D
S
SNXF
XNXF-LDW
v v v v
XNXF-ENW
catalog number SNXF433AMSN SNXF43ZNAMSN
D .500 .500
S .187 .187
L10 .500 .500
D .500
S .174
L10 .500
BS — .039
Rε .047 .047
hm .008 .008
cutting edges 8 8
hm .001
cutting edges 2
KC907M KC914M KC917M KY3500
SNXF-SN
v v
catalog number XNXF43ZNENLDW
BS .374
Rε .063
KC907M KC914M KC917M KY3500
XNXF-LDW
v v v
D .500
S .188
L10 .500
BS .374
Rε .047
hm .008
cutting edges 2
v
Face Mills
catalog number XNXF43ZNENW
KC907M KC914M KC917M KY3500
XNXF-ENW
www.kennametal.com
O105
KSSR™ 6° Recommended Starting Speeds and Feeds • 6° Approach Angle Recommended Starting Speeds [SFM]
Face Mills
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
KC514M — — — — — — — — — 1570 1380 1100 — — — — — — —
— — — — — — — — — 830
— — — — — — — — — 1470
680 660 — — — — — — —
1280 980 — — — — — — —
KC914M — — — — — — — — — 1370
— — — — — — — — — 1050 820 730 — — — — — — —
— — — — — — — — — 750
— — — — — — — — — 1600
620 520 — — — — — — —
1260 980 — — — — — — —
KC917M
— — — — — — — — — 1180 980 820 — — — — — — —
1180 980 — — — — — — —
KC907M
KC524M
— — — — — — — — — 1150 920 850 — — — — — — —
— — — — — — — — — 980
— — — — — — — — — 1180
820 660 — — — — — — —
980 780 — — — — — — —
— — — — — — — — — 980 780 660 — — — — — — —
— — — — — — — — — 1190 980 820 — — — — — — —
— — — — — — — — — 1000 820 660 — — — — — — —
KY3500 — — — — — — — — — 780
— — — — — — — — — 3170
660 520 — — — — — — —
2510 2110 — — — — — — —
— — — — — — — — — 2880 2240 1870 — — — — — — —
— — — — — — — — — 2560 2090 1720 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .E..LD .S..GP .S..HE
.004 .006 .006
10% .007 .010 .012
.012 .022 .026
.003 .005 .005
Light Machining
20% .005 .008 .009
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .002 .005 .008 .002 .016 .004 .007 .014 .004 .019 .004 .008 .017 .004
40% .004 .006 .007
.007 .013 .016
General Purpose
50–100% .002 .004 .007 .004 .006 .013 .004 .007 .015
Heavy Machining
Insert Geometry .E..LD .S..GP .S..HE
NOTE: Use “Light Machining” values as starting feed rate.
O106
www.kennametal.com
°
KSSR 6 ™
Adjustable Pockets • Clamping and adjustment wedge with double thread screw. • Eight true cutting edges. • Wiper insert ahead of roughing insert on cast iron materials. • Wiper insert can also be loaded into cutters with only fixed pockets.
Adjustable Pocket Seat
Fixed Pocket Seat
.01" axial adjustment range
1 index RH and 1 index LH .008–.0016" Wiper insert ahead of roughing insert on cast iron materials.
Visit www.kennametal.com or contact your local Authorized Kennametal Distributor.
www.kennametal.com
KCMSâ&#x201E;˘ Cartridge Milling System for Face, Shoulder, and Copy Milling Primary Application The KCMS Cartridge Milling System for face, shoulder, and copy milling offers the best-in-class flexibility for the price. The system enables roughing and finishing applications with the same tool, reducing the costly downtime associated with tool changes. The ease with which the cartridges and inserts can be changed only adds to the overall functionality of the tool and secures the KCMS Cartridge Milling System as the first choice for simplified rough and finish milling.
Features and Benefits
Features
Benefits
Roughing and finishing solution with the same tool.
Adjustable pockets in combination with quick cartridge stop feature.
Easy change of cartridges with different insert styles and lead angles.
Best-in-class flexibility for less money.
Quick cartridge stop feature.
Ready to go in a minute with excellent runout and no adjustment for roughing.
Easy runout adjustment.
For finishing operations to obtain a perfect floor finish.
O108
www.kennametal.com
KCMS™ Key Features — Roughing and Finishing with the Same Tool • Axial adjustment wedge.
• Quick cartridge stop. • Ready to go in a minute with no adjustment for roughing.
Standard Offering D1 = 5–12" (125–315mm)
www.kennametal.com
O109
KCMS™ Cartridge Milling System Shell Mills • Roughing and finishing with one single tool. • Quick cartridge stop feature. • Easy runout adjustment. • Easy change of cartridges with different insert styles and lead angles.
KCMS Cartridge Milling System • Shell Mills order number 4137949 4137950
catalog number KCMS500Z06ADJ KCMS500Z08ADJ
D1 5.000 5.000
D 1.500 1.500
D4 — —
D41 — —
D6 4.252 4.252
L 2.480 2.480
number of cartridges 6 8
lbs 8.200 7.550
4137952 4138283
KCMS600Z08ADJ KCMS600Z12ADJ
6.000 6.000
2.000 2.000
— —
— —
5.394 5.394
2.480 3.150
8 12
10.610 13.460
4138284 4138285
KCMS800Z10ADJ KCMS800Z14ADJ
8.000 8.000
2.500 2.500
4.000 4.000
— —
7.008 7.008
2.480 3.150
10 14
19.280 28.030
4138286 4138287
KCMS1000Z12ADJ KCMS1000Z18ADJ
10.000 10.000
2.500 2.500
4.000 4.000
— —
8.992 8.992
2.480 2.480
12 18
30.680 29.440
4138288 4138289
KCMS1200Z16ADJ KCMS1200Z22ADJ
12.000 12.000
2.500 2.500
4.000 4.000
7.000 7.000
11.260 11.260
3.150 3.150
16 22
53.190 50.420
Spare Parts • Diameter 5.000–12.000"
cartridge screw MS1294
in. lbs. 177
adjusting screw 12748600900
wedge 12748308500
NOTE: Mounting screw S-391 for KCMS5800Z14ADJ (order number 4138285).
Face Mills
Cartridges order number 4160408 4160406
catalog number KCMS-AD1505CA KCMS-AP1003CA
insert style AD.T1505 AP.T1003
master platform * — —
insert screw I.D. drive size T15 T8
Ap max .551 .315
4160407 4160403
KCMS-AP1604CA KCMS-ED10CA
AP.T263 EC10/ED10
— Mill 1-10
T15 7 IP
.590 .393
3648533 4160404
KCMS-ED14CA KCMS-ED18CA
EC14/ED14 EC18/ED18
Mill 1-14 Mill 1-18
9 IP 15 IP
.551 .708
4160280 4160282
KCMS-HN06CA KCMS-HN06HDCA
HN.J43/XNGJ43 HN.J43
Dodeka Mini Dodeka Mini
T15 T15
.126 .173
4160281 4160393
KCMS-HN06HFCA KCMS-HN09CA
HN.J43 HN.J535/XNGJ0905
Dodeka Mini Dodeka
T15 T15
.062 .177
4160394 4160402
KCMS-HN09HFCA KCMS-MDHX10CA
HN.J535 MDHX1004
Dodeka Fix-Perfect Finisher
T15 T20
.078 .028
2511343 2245926
KCMS-OF06CA KCMS-OF07CA
OF.T53 OF.T64
KSOM Mini KSOM
15 IP 20 IP
.354 .433
4160409 4160410
KCMS-RP1204CA KCMS-RP1605CA
RP.T1204 RP.T1605
KSRM Daisy KSRM Daisy
15 IP 15 IP
.236 .315
2266872 4160395
KCMS-SD12CA KCMS-SE1203CA
SD.T43 SE.N42/SE.R42
KSSM90 —
15 IP T20
.362 .236
4160396 2267054
KCMS-SE1204CA KCMS-SE14CA
SE.N43/SE.R43 SE.T443/SECW443
— KSSM45
T20 15 IP
.236 .259
4160397 4160405
KCMS-SE1504CA KCMS-SP10CA
SE.N53/SE.R53 SP.T3125
— KSSM90
T20 9 IP
.354 .259
4160398 4160399
KCMS-SP1203CA KCMS-SP1504CA
SP.N42 SP.N53
— —
T20 T20
.354 .472
4160400 4160401
KCMS-TP1603CA KCMS-TP2204CA
TP.N32 TP.N43/TP.R43
— —
T20 T20
.472 .708
* For all details regarding insert offering and cutting conditions, please refer to the master platforms.
O110
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KCMS™ Cartridge Milling System Cartridges
KCMSMDHX10CA
KCMSHN06HFCA
KCMSHN06CA
KCMSHN06HDCA
KCMSHN09HFCA
KCMSHN09CA
KCMSOF06CA
KCMSOF07CA
KCMSSE14CA
D1 5.000 6.000
order number 4160402 D1 max 5.000 6.000
order number 4160281 D1 max 5.433 6.811
order number 4160280 D1 max 5.307 6.685
order number 4160282 D1 max 5.157 6.535
order number 4160394 D1 max 5.665 7.043
order number 4160393 D1 max 5.354 6.732
order number 2511343 D1 max 5.256 6.634
order number 2245926 D1 max 5.354 6.732
order number 2267054 D1 max 5.472 6.850
8.000 10.000
8.000 10.000
8.386 10.354
8.260 10.228
8.110 10.079
8.618 10.587
8.307 10.276
8.209 10.177
8.307 10.276
8.425 10.394
12.000
12.000
12.913
12.787
12.638
13.146
12.835
12.736
12.835
12.953
KCMSED14CA
KCMSED18CA
KCMSAP1003CA
KCMSAD1505CA
KCMSAP1604CA
KCMSSP10CA
KCMSSD12CA
D1 5.000 6.000
order number 4160403 D1 max 5.000 6.000
order number 3648533 D1 max 5.000 6.000
order number 4160404 D1 max 5.000 6.000
order number 4160406 D1 max 5.000 6.000
order number 4160408 D1 max 5.000 6.000
order number 4160407 D1 max 5.000 6.000
order number 4160405 D1 max 5.000 6.000
order number 2266872 D1 max 5.000 6.000
8.000 10.000
8.000 10.000
8.000 10.000
8.000 10.000
8.000 10.000
8.000 10.000
8.000 10.000
8.000 10.000
8.000 10.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
Face Mills
KCMSED10CA
KCMSRP1204CA
KCMSRP1605CA
KCMSSE1203CA
KCMSSE1204CA
KCMSSE1504CA
KCMSSP1203CA
KCMSSP1504CA
KCMSTP1603CA
KCMSTP2204CA
D1 5.000 6.000
order number 4160409 D1 max 5.000 6.000
order number 4160410 D1 max 5.000 6.000
order number 4160395 D1 max 5.472 6.850
order number 4160396 D1 max 5.472 6.850
order number 4160397 D1 max 5.630 7.008
order number 4160398 D1 max 5.181 6.559
order number 4160399 D1 max 5.244 6.622
order number 4160400 D1 max 5.000 6.000
order number 4160401 D1 max 5.000 6.000
8.000 10.000
8.000 10.000
8.000 10.000
8.425 10.393
8.425 10.393
8.583 10.551
8.134 10.102
8.197 10.165
8.000 10.000
8.000 10.000
12.000
12.000
12.000
12.953
12.953
13.110
12.661
12.724
12.000
12.000
NOTE: Please order KCMS cutter bodies and cartridges separately. KCMS-RN1204CA: Cartridge for Rodeka™, IC12 with 12 cutting edge indexes. KCMS-WO0905CA: Cartridge for KenFeed 2X, High-Feed platform with 6 effective cutting edges per insert.
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O111
KSCM™ AluMill™ Primary Application The KSCM AluMill face milling program is specifically engineered to deliver best-in-class performance in high-volume aluminum machining operations. Runs at higher speeds with no chatter while still easy to adjust. The new PCD KD1420™ grade provides long tool life, and with the Kennametal Blue Box™ program for reconditioning worn cartridges, you can reduce your inventory costs as well!
Features and Benefits • Anti-vibration cutter design. • Best rigidity for high feed rates. • Unique dovetail wedge clamping design. • No radial movement of cartridges. • Centrifugal force protection cartridge design. • Integrated chip gash into cartridge. • Quick setup and easy adjust concept. • Flexible cartridge configuration. • No burr cartridges for fine finishing. • Blue Box service.
Cutter lock screw
PCD-cartridge
Cartridge screw Adjusting screw
Balancing screw
O112
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KSCM™ AluMill™ Indexable Face Mills • Aluminum Machining • Productivity booster in aluminum face milling. • Rough and finish in one operation. • Precision balanceable cutter bodies produce mirror-finish surfaces.
KSCM AluMill • Monoblock HSK63A order number 2982053
CSMS system size HSK63A
catalog number KSCM63R08CAH63A090U
D1 2.500
D 2.480
L 5.000
L1 3.750
Z 8
Z ADJ 8
lbs 4.3
max RPM 37900
Spare Parts
D1 2.500
insert screw 193.464
insert screw 193.465
flat point socket set screw 193.461
drive bit 170.279
Face Mills
NOTE: Ap1 max is dependent on the cartridge configuration; see the values listed under the cartridges.
Aluminum Steel
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O113
KSCM™ AluMill™ Adjustable Shell Mills • Aluminum Machining • Productivity booster in aluminum face milling. • Rough and finish in one operation. • Precision balanceable cutter bodies produce mirror-finish surfaces.
KSCM AluMill • Shell Mills order number 2982054 2982055
catalog number KSCM80R10CAB27U KSCM100R12CAB32U
D1 3.000 4.000
D 1.000 1.500
D4 — —
D41 — —
D6 2.461 3.823
L 2.000 2.000
Z 10 12
Z ADJ 10 12
lbs 2.7 3.5
max RPM 29800 23800
2982056 2982057
KSCM125R16CAB40U KSCM160R18CAB40U
5.000 6.000
1.500 2.000
— —
— —
3.772 5.197
2.380 2.380
16 18
16 18
5.5 8.0
19100 14900
2982058 2982059
KSCM200R24CAB60U KSCM250R30CAB60U
8.000 10.000
2.500 2.500
4.000 4.000
— —
6.654 6.516
2.380 2.380
24 30
24 30
11.6 17.3
11900 9500
2982060
KSCM315R36CAB60U
12.000
2.500
4.000
7.000
10.236
3.150
36
36
31.0
7500
NOTE: For Ap1 max values, please see O117.
Face Mills
Spare Parts
D1 3.000 4.000
cartridge screw 193.465 193.465
drive bit 170.279 170.279
coolant lock screw 420.020 420.041
coolant shower plate — —
balancing screw 193.460 193.461
5.000 6.000
193.465 193.465
170.279 170.279
420.042 420.043
— 470.370
193.462 193.462
8.000 10.000
193.465 193.465
170.279 170.279
— —
470.371 470.372
193.462 193.463
12.000
193.465
170.279
—
470.373
193.463
NOTE: All cutters are bimetallic except the 3.00" diameter. Dependent on the cartridge configuration; see the values listed under the cartridges. Please order KSCM cutter bodies and cartridges separately.
O114
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KSCM™ AluMill™ Cartridges Cartridge Selection Guide Light Machining Geometry Grade — — — — — — — — — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
..CA90.. ..CA90.. — — — —
General Purpose Geometry Grade — — — — — — — — — — — — — — ..CA90.. KD1420 ..CA90.. KD1420 — — — — — — — —
KD1420 KD1420 — — — —
Heavy Machining Geometry Grade — — — — — — — — — — — — — — ..CA90.. ..CA90.. — — — —
KD1420 KD1420 — — — —
Cartridges • KSCM AluMill
-75° UN
-75° QF
-75° PT
Ap1 max = .118"
Ap1 max = .118"
Ap1 max = .118"
Face Mills
-90° UN
Ap1 max = .118"
-90° QF
-90° UNQFBF (Burr free)
Ap1 max = .118"
Ap1 max = .118"
Ap1 max = .118"
ratio —
max ap .118
surface quality Rz 2 - Rz 4
UN + QF
3:1
.118
Rz 1,5 - Rz 2,5
PT + UN
X:1
.118
Rz 3,2 - Rz 17
v
P M K N S H
first choice
j alternate
choice
v
KD1420
cartridge combination UN
-90° UNBF (Burr free)
order number 2884919 2884918
catalog number KSCMCA75PT KSCMCA75QF
KRI ANSI 15 15
L10 .240 .240
hm .0008 .0008
2884902 2884915
KSCMCA75UN KSCMCA90UN
15 0
.240 .240
.0008 .0008
v
4170410 4170408
KSCMCA90UNBF KSCMCA90QF
0 0
.242 .244
.0008 .0008
v
4170411
KSCMCA90QFBF
0
.244
.0008
v
v v
v
v
NOTE: KSCMA: Blanks without PCD segment, if cutter is not fully loaded with cartridges. For low horsepower machines and cutter configurations with less number of effective teeth.
www.kennametal.com
O115
KSCM™ AluMill™ Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3
KD1420 — — — — — — — — — — — — 15780 6300 — — — — — — —
— — — — — — — — — — — — 11760 5520 — — — — — — —
— — — — — — — — — — — — 13800 5880 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Face Mills
Recommended Starting Feeds [IPT]
Insert Geometry ..CA75../..CA90..
.003
10% .007
.011
.003
Light Machining
20% .005
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .008 .002 .004 .007 .002
40% .004
.006
General Purpose
50–100% .002 .004 .006
Heavy Machining
Insert Geometry ..CA75../..CA90..
NOTE: Use “Light Machining” values as starting feed rate.
O116
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KSCM™ AluMill™ Face Milling Cutter Configuration Options
Tool Configuration • Universal Cartridge
-KSCMCA75UN
Face milling cutter fitted entirely with universal cartridges
Depth of Cut: max .118"
Surface Quality: Rz2 - Rz4
Contouring: PCD cutting edge length = .197"
Depth of Cut: max .118"
Surface Quality: Rz1,5 - Rz2,5
Contouring: PCD cutting edge length = .197"
Depth of Cut: max .118"
Surface Quality: Rz2 - Rz4
Contouring: PCD cutting edge length = .197"
Surface Quality: Rz3,2 - Rz17
Contouring: PCD cutting edge length = .197"
Tool Configuration • Universal Cartridge
-KSCMCA75UN
+ Finishing Cartridge
-KSCMCA75QF
Fitting the face milling cutter with universal and finishing cartridges in a ratio of approximately 3:1
Face Mills
Tool Configuration • Edge Cartridge
-KSCMCA90UN
Fitting the face milling cutter entirely with edge cartridges
Tool Configuration • Cartridge for Defined Surfaces
-KSCMCA75PT
Fitting the face milling cutter entirely with cartridges for defined surfaces
www.kennametal.com
Depth of Cut: max .118"
O117
Face Mills Cutter Cartridge Assembly
-KSCMCA75UN
Tool Configuration • Universal Cartridge, 75º Face Milling
1. Insert cartridges into the body. 2. Screw in the clamping screws (RH), and tighten to 88 in. lbs. 3. Screw in the adjusting screws (RH), and tighten to 26 in. lbs.
4. Determine which cartridge is in the highest axial position. 5. By turning the adjusting screws to the right, adjust the remaining cartridges for even running. Max permitted runout error 3 µm.
-KSCMCA75QF
-KSCMCA75UN
Tool Configuration • Universal Cartridge + Finishing Cartridge (Ratio Approx. 3:1), 75º
2. Screw in the clamping screws (RH), and tighten to 88 in. lbs. 3. Screw in the adjusting screws (RH), and tighten to 26 in. lbs.
4. Determine which cartridge is in the highest axial position. 5. By turning the adjusting screws to the right, adjust the remaining cartridges for even running. Max permitted runout error 3 µm.
6. Insert finishing cartridges as described in Steps 1–5 but with an axial advance of .0003" + .0008". Max permitted runout error of 3 µm with finishing cartridges.
Tool Configuration • Edge Cartridges, 90º Shoulder Milling
-KSCMCA90UN
Face Mills
1. Insert universal cartridges at ratio of approximately 4:1 in the body. Make sure they are evenly distributed!
1. Insert cartridges into the body. 2. Screw in the clamping screws (RH), and tighten to 88 in. lbs. 3. Screw in the adjusting screws (RH), and tighten to 26 in. lbs.
O118
4. Determine which cartridge is in the highest axial position. 5. By turning the adjusting screws to the right, adjust the remaining cartridges for even running. Max permitted runout error 3 µm.
www.kennametal.com
Face Mills Cutter Cartridge Assembly
-KSCMCA75PT
Tool Configuration • Cartridge for Defined Surface, 75º
1. Insert cartridges into the body. 2. Screw in the clamping screws (RH), and tighten to 7 ft. lbs. 3. Screw in the adjusting screws (RH), and tighten to 26 in. lbs.
4. Determine which cartridge is in the highest axial position. 5. By turning the adjusting screws to the right, adjust the remaining cartridges for even running. Max permitted runout error 3 µm.
NOTE:
Face Mills
The process must be repeated when the cartridges are changed. To dismantle, remove the adjusting element (Part 3), clamping screw (Part 2), and cartridge (Part 1).
www.kennametal.com
O119
Face Mills Cutter Cartridge Mounting
Instruction for Mounting the Face Milling Cutter on the Appropriate Toolholder User Information: Tools conform to EN ISO 15641. Absolute cleanliness must be observed when assembling the face milling cutter.
1. PCD cutter cartridge 2. Clamping screw
An optimum cutting result will only be achieved by adjusting and balancing the complete tool system (face milling cutter + toolholder).
3. Adjusting screw (tapered set screw)
Balancing is achieved with the aid of the balancing screws. Quality class G2.5 DIN-ISO 1940.
4. Balancing screw
The balancing screw must not protrude above the body. The balancing and adjustment screws have an adhesive coating according to DIN 267, Part 28. If, after repeated use, the coating is no longer adequate to secure the screws, the screws must be replaced. The maximum permitted operating speed (quoted on the tool) must not be exceeded. The maximum permitted operating speed is only permitted with clamping systems manufactured by Kennametal in accordance with DIN 69982 Form B with enlarged plane bearing surface. Reduce the operating speed if clamping systems with increased projection length or made by other manufacturers are used. Tools and fittings are to be serviced and repaired by Kennametal. Screws sealed with lacquer have been adjusted by the manufacturer, and must not be moved.
Instructions for Fitting the Cutter Cartridge â&#x20AC;˘ Tool Construction When mounting the face milling cutter (dimensions similar to DIN 8030 Form B), place the body of the face milling cutter on the arbor. Ensure that the contact faces are clean. Screw in the cutter fastening bolt (RH) and tighten with the appropriate torque.
cutter tightening screw
Face Mills
face milling cutter body
Tightening torque for the central cutter tightening screw: M20 (adapter diameter 40): 184 ft. lbs. M16 (adapter diameter 32): 110 ft. lbs. M12 (adapter diameter 27): 59 ft. lbs.
cutter arbor
Mounting the Face Milling Cutter (Dimensions Similar to DIN 8030 Form C) Place the body of the face milling cutter on the arbor. Ensure that the contact faces are clean. Screw in the fastening bolt (RH) and tighten with the appropriate torque. Put the aluminum coolant cover in place and fasten with the Torx fastening screws.
fastening screw for coolant cover coolant cover fastening screw for face milling cutter
Tightening torque for the face milling cutter fastening screws: M20: 184 ft. lbs. M16: 81 ft. lbs. M12: 36 ft. lbs.
face milling cutter body cutter arbor
Tightening torque for the coolant cover fastening screws: M8: 13 ft. lbs.
O120
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Face Mills KSCM AluMill • Reconditioning Service ™
™
KSCM AluMill Reconditioning Service
New Supply On request, the face mill will be delivered with cartridges already mounted and adjusted.
Service Level • PCD Insert Reconditioning Reconditioning of PCD cartridges up to three times. • Tool diameter and length remain constant.
Face mill will be delivered with exchanged cartridges already mounted, adjusted, and balanced.
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O121
Fix-Perfect™ 0° Aluminum Primary Application The Fix-Perfect 0° is excellent in machining aluminum and non-ferrous materials. 24° positive rake provides free cutting action while producing superior finishes and flatness.
Features and Benefits • True 0º shoulder achievable. • Roughing and finishing in one tool. • Full safety first insert clamping. • Easy adjustable pocket seats for fine finishing (PM, HPM, HSM Line). • Achievable floor surface quality: Ra = 0.5. • Real soft cutting action. • Axial depth of cut Ap1 max = 3.74".
Indexable insert
Adjustment element Set screw Clamp stud
O122
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Fix-Perfect™ • Aluminum Shell Mills • M Line • Excellent for milling aluminum and non-ferrous materials. • Good choice for thin-wall or poorly fixtured workpieces. • 24° positive rake enables free cutting action. • Produces excellent finish and flatness. • Maximum speed is 6,500 SFM.
.157" for PCD inserts .374" for carbide inserts
Fix-Perfect • Shell Mills • M Line • Fixed Pockets order number 2235052 2235053
catalog number 50A03RP90BG15CUM 63A03RP90BG15CUM
D1 2.000 2.500
D .750 .750
D4 — —
D6 1.750 1.750
L 1.570 1.570
Ap1 max .374 .374
Z 3 3
lbs .90 1.10
max RPM 12530 10030
2235054 2235055
80A03RP90BG15CUM 100B04RP90BG15CUM
3.000 4.000
1.000 1.250
— —
2.189 2.880
1.750 1.750
.374 .374
3 4
1.60 2.80
8350 6270
2235056 2235057
125B05RP90BG15CUM 160B06RP90BG15CUM
5.000 6.000
1.500 2.000
— —
3.810 4.880
2.380 2.380
.374 .374
5 6
5.40 8.50
5010 4180
D1 2.000 2.500
clamp stud 410.083 410.083
set screw 420.060 420.060
hex wrench 170.003 170.003
in. lbs. 45 45
socket-head cap screw S446 S445
3.000 4.000
410.083 410.083
420.060 420.060
170.003 170.003
45 45
S458 —
5.000 6.000
410.083 410.083
420.060 420.060
170.003 170.003
45 45
— —
Face Mills
Spare Parts
NOTE: Please order spare parts separately. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
www.kennametal.com
O123
Fix-Perfect™ • Aluminum Shell Mills • PM Line • Produces excellent surface finish and flatness. • High-speed machining.
Fix-Perfect • Shell Mills • PM Line • Fixed and Adjustable Pockets order number 1803174 1803175
catalog number 40A02RP90BG15CUPM 50A03RP90BG15CUPM
D1 1.500 2.000
D .500 .750
D4 — —
D6 1.250 1.750
L 1.570 1.570
Ap1 max .375 .375
Z 2 3
Z ADJ 0 0
lbs .49 .84
max RPM 33418 25063
1803177 1803178
63A04RP90BG15C1WUPM 80A05RP90BG15C1WUPM
2.500 3.000
.750 1.000
— —
1.750 2.032
1.570 1.750
.375 .375
4 5
1 1
1.17 1.85
22750 16710
1805715 1803179
80A06RP90BG15C2WUPM 100B06RP90BG15C2WUPM
3.000 4.000
1.000 1.250
— —
2.032 2.724
1.750 1.750
.375 .375
6 6
2 2
1.85 3.22
16710 12500
1805716 1806466
100B08RP90BG15C2WUPM 160B10RP90BG15C2WUPM
4.000 6.000
1.250 2.000
— —
2.724 4.880
1.750 2.375
.375 .394
8 10
2 2
3.22 9.26
12500 8500
1806467
200C12RP90BG15C3WUPM
8.000
2.500
4.000
5.118
2.375
.375
12
3
13.03
6500
Face Mills
Spare Parts
D1 1.500 2.000
Torx wrench KT15 KT15
clamp stud 410.083 410.083
set screw 420.060 420.060
hex wrench 170.003 170.003
in. lbs. 45 45
socket-head cap screw S425 S446
coolant lock screw 420.081 420.101
coolant lock screw — —
coolant shower plate — —
2.500 3.000
KT15 KT15
410.083 410.083
420.060 420.060
170.003 170.003
45 45
S445 S458
420.101 420.121
— —
— —
4.000 6.000
KT15 KT15
410.083 410.083
420.060 420.060
170.003 170.003
45 45
— —
420.161 —
— 420.241
— 470.241
8.000
KT15
410.083
420.060
170.003
45
—
—
—
470.242
NOTE: Please order spare parts separately. For all diameters: adjusting element screw 193.337. If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O124
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Fix-Perfect™ • Aluminum Shell Mills • HPM Line • Produces excellent surface finish and flatness. • High-speed machining.
Fix-Perfect • Shell Mills • HPM Line • All Pockets Adjustable order number 1805720 1805745
catalog number 63A04RP90BG15C4WUHPM 80A05RP90BG15C5WUHPM
D1 2.500 3.000
D D4 D6 .750 — 1.750 1.000 — 2.190
L 1.570 1.750
Ap1 max .375 .375
Z 4 5
Z ADJ 4 5
lbs 1.17 1.83
max RPM 20051 16710
1805746
100B06RP90BG15C6WUHPM
4.000
1.250
1.750
.375
6
6
1.30
12500
—
2.911
D1 2.500 3.000
adjusting element screw 193.326 193.326
Torx wrench KT15 KT15
clamp stud 410.083 410.083
set screw 420.060 420.060
hex wrench 170.003 170.003
in. lbs. 45 45
socket-head cap screw S445 S458
coolant lock screw 420.101 420.121
4.000
193.326
KT15
410.083
420.060
170.003
45
—
420.161
NOTE: Please order spare parts separately. For all diameters: adjusting element screw 193.326. If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center. Cutters with 4" have an aluminum body. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
www.kennametal.com
O125
Face Mills
Spare Parts
Fix-Perfect™ • Aluminum Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade — — — — — — — — — — — — — —
Heavy Machining Geometry Grade — — — — — — — — — — — — — —
.F..GG .F..GG — — —
K110M KC510M — — —
.F..GG .T..GG — — —
KC510M KC510M — — —
.T..GG .T..GG — — —
KC510M KC510M — — —
—
—
—
—
—
—
Indexable Inserts • Fix-Perfect • BGHX15L5...
BGHX Wiper BGHX
v
first choice
j
alternate choice
P M K N S H
BGHX Wiper
BGHX-GG • Roughing catalog number BGHX15L5PCELGGT BGHX15L5PCERGGT
L10 .236 .205
S .197 .197
BS .035 .035
Rε — —
hm .001 .001
cutting edges 1 1
BGHX15L5PCERGGTM BGHX15L5PCFLGG
.098 .413
.197 .197
.047 .048
— —
.001 .001
1 2
BGHX15L5PCFRGG BGHX15L5PCSRLET
.413 .320
.197 .197
.048 .035
— —
.001 .001
2 1
v v
BGHX15L5PCTRGG BGHX15L5PCTRHET
.413 .236
.197 .197
.048 .035
— —
.001 .001
2 1
v v
catalog number BGHX15L504ERGET BGHX15L504PCFRGG
L10 .205 .413
S .197 .197
BS — .047
Rε .016 .016
hm .001 .001
cutting edges 1 2
BGHX15L508PCFRGG BGHX15L515PCFRGG
.413 .413
.197 .197
.047 .047
.031 .059
.001 .001
2 2
v v v v v v
v v
v
BGHX-ET • Roughing with Radius
v v v v v v
BGHX-ET • Finishing
O126
v v v v
K110M KC510M KD1410 KD1415
Face Mills
BGHX Tipped Wiper
BGHX Tipped with RE
BGHX Tipped
K110M KC510M KD1410 KD1415
BGHX Tipped Wiper
BGHX Tipped
catalog number BGHX15L5PCERGGT1W BGHX15L5PCFRGG1W
LI .413 .413
S .197 .197
BS .078 .078
hm .001 .001
cutting edges 1 1
BGHX15L5PCTRGG1W
.413
.197
.078
.001
1
K110M KC510M KD1410 KD1415
BGHX
v v v v v
www.kennametal.com
Fix-Perfect™ • Aluminum Recommended Starting Speeds and Feeds • 0° Approach Angle Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 K
N
S
H
K110M — — — — — — — — —
— — — — — — — — —
1
—
—
2 3 1–2 3 1 2 3 4 1
— — 1650 1350 — — — — —
— — 1550 1200 — — — — —
KC510M — — — — — — — — —
KD1410
KD1415
— — — — — — — — —
— — — — — — — — —
— — — — — — — — —
— — — — — — — — —
— — — — — — — — —
— — — — — — — — —
— — — — — — — — —
— — — — — — — — —
— — — — — — — — —
—
—
—
—
—
—
—
—
—
—
— — 1475 1050 — — — — —
— — 2100 1900 — — — — —
— — 1870 1750 — — — — —
— — 1720 1600 — — — — —
— — 13150 5250 — — — — —
— — 11500 4900 — — — — —
— — 9800 4600 — — — — —
— — 13150 5250 — — — — —
— — 11500 4900 — — — — —
— — 9800 4600 — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Insert Geometry .S..LET .F..GG .E..GGT .T..GG .T..HET
.003 .003 .003 .003 .003
10% .007 .007 .007 .007 .007
.014 .014 .014 .014 .014
.003 .003 .003 .003 .003
Light Machining
20% .005 .005 .005 .005 .005
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .010 .002 .004 .009 .002 .010 .002 .004 .009 .002 .010 .002 .004 .009 .002 .010 .002 .004 .009 .002
40% .004 .004 .004 .004 .004
.008 .008 .008 .008 .008
General Purpose
.002 .002 .002 .002 .002
50–100% .004 .004 .004 .004 .004
.008 .008 .008 .008 .008
Heavy Machining
Insert Geometry .S..LET .F..GG .E..GGT .T..GG .T..HET
NOTE: Use “Light Machining” values as starting feed rate.
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O127
Face Mills
Recommended Starting Feeds [IPT]
Fix-Perfectâ&#x201E;˘ Insert Assembly
Introduction to Fitting Cutting Bodies 3
Roughing indexable inserts BGHX15L5PC..GG.
2
Finishing indexable inserts BGHX15L5PC..GG.1W 1 4 5
Clean dust, grease, etc., from the insert seat, insert (1), and clamp stud (2).
PM
HPM/HSM
PM/HPM/HSM
Loosen the adjusting element (4).
Loosen the adjusting element (4).
Loosen the adjusting screw (5).
Loosen the adjusting screw (5).
Loosen the adjusting screw (5).
Insert the indexable inserts and tighten with the clamping screw (3) 44 in. lbs.
Insert the indexable inserts and pre-tighten with the clamping screw (3) 13 in. lbs.
Insert the indexable inserts and pre-tighten with the clamping screw (3) 9 in. lbs.
ATTENTION: Ensure that the insert is correctly positioned in the insert seat.
ATTENTION: Ensure that the insert is correctly positioned in the insert seat. Determine which cutting body is the highest on the axis.
ATTENTION: Ensure that the insert is correctly positioned in the insert seat. Determine which cutting body is the highest on the axis.
Tension the adjusting element (4) by tightening the adjusting screw (5) to the specified torque of 4.5 in. -lbs.
Extract by .0008" the insert that is axially the highest by turning the adjusting screw (5).
Adjust the finishing indexable insert(s) to the desired projection, preferably .0015" by turning the adjusting screw (5).
Adjust the remaining inserts to the desired runout with maximum travel of the inserts .008".
ATTENTION: Ensure that the insert is correctly positioned in the insert seat.
Clamp the insert by tightening the clamping screw (3) to the specified torque of 44 in. lbs.
Clamp the insert by tightening the clamping screw (3) to the specified torque of 44 in. lbs.
Loosen the adjusting element (4).
1
Face Mills
2
3 4 Adjustment element to be replaced by Kennametal Service Center only.
O128
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Chamfer Mills Primary Application Countersinking and external/internal chamfer milling.
Features and Benefits • One insert style fits into all pockets to cover 60°, 45°, and 30° chamfering. • Soft cutting action. • Chamfer milling front and back.
60° lead angle
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45° lead angle
30° lead angle
O129
Chamfer Mills Positive End Mills • Countersinking and chamfering front and back.
End Mills • 60° Lead order number 1023681 1023680
catalog number KIPR046SD2660 KIPR075SD2660
D1 .460 .750
D1 max .981 1.271
D .500 .750
L 3.000 3.250
L2 1.220 1.220
Ap1 max .136 .137
Z 1 2
max RPM 11000 10500
insert 1 SDEB2.61.52 SDEB2.61.52
Spare Parts
D1 .460 .750
insert screw MS1369 MS1369
Torx wrench DT8 DT8
in. lbs. 10 10
Face Mills
• Countersinking and chamfering front and back.
End Mills • 45° Lead order number 1023679 1023676
catalog number KIPR046SD2645 KIPR070SD2645
D1 .460 .700
D1 max .897 1.137
D .500 .750
L 3.000 3.250
L2 1.220 1.220
Ap1 max .196 .195
Z 1 2
max RPM 11000 10500
insert 1 SDEB2.61.52 SDEB2.61.52
1023677 1023678
KIPR095SD2645 KIPR120SD2645
.950 1.200
1.387 1.660
.750 .750
3.250 3.250
1.220 1.220
.196 .195
2 2
10000 9750
SDEB2.61.52 SDEB2.61.52
Spare Parts
O130
D1 .460 .700
insert screw MS1369 MS1369
in. lbs. 10 10
Torx wrench DT8 DT8
.950 1.200
MS1369 MS1369
10 10
DT8 DT8
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Chamfer Mills Positive End Mills • Countersinking and chamfering front and back.
Z=1
D1 max
Ap1 max
End Mills • 30° Lead order number 1023675 1023674
catalog number KIPR046SD2630 KIPR075SD2630
D1 .460 .750
D1 max .787 1.077
D .500 .750
L 3.000 3.250
L2 1.220 1.220
Ap1 max .244 .245
Z 1 2
max RPM 11000 10500
insert 1 SDEB2.61.52 SDEB2.61.52
D1 .460 .750
www.kennametal.com
insert screw MS1405 MS1369
in. lbs. 10 10
Face Mills
Spare Parts
Torx wrench DT8 DT8
O131
Chamfer Mills KIPR • Inserts Insert Selection Guide Chamfer Mills • 60°
Chamfer Mills • 30°
Light Machining General Purpose Heavy Machining Material Group Geometry Grade Geometry Grade Geometry Grade P1–P2 SDEB KC725M SDEB KC725M SDEB KCPK30 P3–P4 SDEB KC725M SDEB KCPK30 SDEB KCPK30 P5–P6 SDEB KCPK30 SDEB KCPK30 SDEB KCPK30 M1–M2 SDEB KC725M SDEB KC725M SDEB KCPK30 M3 SDEB KC725M SDEB KCPK30 SDEB KCPK30 K1–K2 SDEB KC520M SDEB KC520M SDEB KCPK30 K3 SDEB KC520M SDEB KCPK30 SDEB KCPK30 — — — — — — N1–N2 — — — — — — N3 S1–S2 SDEB KC725M SDEB KC725M SDEB KC725M S3 SDEB KC725M SDEB KC725M SDEB KC725M S4 SDEB KC725M SDEB KC725M SDEB KC725M — — — — — — H1
Light Machining General Purpose Heavy Machining Material Group Geometry Grade Geometry Grade Geometry Grade P1–P2 SDEB KC725M SDEB KC725M SDEB KCPK30 P3–P4 SDEB KC725M SDEB KCPK30 SDEB KCPK30 P5–P6 SDEB KCPK30 SDEB KCPK30 SDEB KCPK30 M1–M2 SDEB KC725M SDEB KC725M SDEB KCPK30 M3 SDEB KC725M SDEB KCPK30 SDEB KCPK30 K1–K2 SDEB KC520M SDEB KC520M SDEB KCPK30 K3 SDEB KC520M SDEB KCPK30 SDEB KCPK30 — — — — — — N1–N2 — — — — — — N3 S1–S2 SDEB KC725M SDEB KC725M SDEB KC725M S3 SDEB KC725M SDEB KC725M SDEB KC725M S4 SDEB KC725M SDEB KC725M SDEB KC725M — — — — — — H1
Chamfer Mills • 45°
Indexable Inserts
SDEB
v
first choice
j
alternate choice
P M K N S H
v v v j v
j
v
SDEB
O132
catalog number SDEB26150 SDEB26151
D .327 .327
S .094 .094
L10 .327 .327
Rε .004 .016
hm .002 .003
cutting edges 4 4
SDEB26152
.327
.094
.327
.031
.002
4
KC520M KC725M KCPK30
Face Mills
Light Machining General Purpose Heavy Machining Material Group Geometry Grade Geometry Grade Geometry Grade KC725M P1–P2 SDEB KC725M SDEB SDEB KCPK30 KCPK30 P3–P4 SDEB KC725M SDEB SDEB KCPK30 KCPK30 P5–P6 SDEB KCPK30 SDEB SDEB KCPK30 KC725M M1–M2 SDEB KC725M SDEB SDEB KCPK30 KCPK30 M3 SDEB KC725M SDEB SDEB KCPK30 KC520M K1–K2 SDEB KC520M SDEB SDEB KCPK30 KCPK30 K3 SDEB KC520M SDEB SDEB KCPK30 — — — — — — N1–N2 — — — — — — N3 KC725M S1–S2 SDEB KC725M SDEB SDEB KC725M KC725M S3 SDEB KC725M SDEB SDEB KC725M KC725M S4 SDEB KC725M SDEB SDEB KC725M — — — — — — H1
v v v v v v v v
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Chamfer Mills Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC520M — — — — — — — — — 1060 830 700 — — — — — — —
KC725M — — — — — — — — — 850 700 560 — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
KCPK30 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
Insert Geometry SDEB
.007
10% .026
.053
.005
20% .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .038 .005 .016 .033 .004
40% .015
20% .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .027 .003 .012 .023 .003
40% .011
20% .011
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .022 .003 .009 .019 .003
40% .009
.031
50–100% .004 .015 .030
Insert Geometry SDEB
.022
50–100% .003 .011 .021
Insert Geometry SDEB
.018
50–100% .002 .009 .017
Insert Geometry SDEB
Chamfer Mills • 45° Insert Geometry SDEB
.005
10% .018
.037
.004
Chamfer Mills • 30° Insert Geometry SDEB
.004
10% .015
.030
.003
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O133
Face Mills
Chamfer Mills • 60°
Chamfer Mills End Mills • 45° Lead • High-shear end mills.
End Mills • 45° Lead order number 1025514 1025515
catalog number KISR150SE4453 KISR197SE4453
D1 1.500 1.970
D1 max 1.750 2.200
D .750 .750
L 3.605 3.605
L2 1.575 1.575
Ap1 max .221 .221
Z 3 4
max RPM 21700 19400
insert 1 SEHW43A6 SEHW43A6
Spare Parts
insert screw MS1374 MS1129
in. lbs. 35 35
Torx wrench TT15 TT15
Face Mills
D1 1.500 1.970
O134
www.kennametal.com
Chamfer Mills KISBR™ 45° 1/2 IC Bport • Positive End Mills • Four cutting edges per insert. • Countersinking and chamfering front and back. • Generous chip clearance. • Smooth, quiet cutting.
End Mills • Bridgeport Shank • 1/2 order number 1025099
catalog number KISBR197SE445
CSMS system size R8
D1 1.970
D1 max 2.222
L 5.305
L2 1.257
Ap1 max .221
Z 4
max RPM 19400
insert 1 SEHW43A6
Spare Parts
insert screw MS1129
in. lbs. 35
Torx wrench TT15
Face Mills
D1 1.970
Carbide Recycling Help preserve and protect our planet! It’s easy for your company to be environmentally conscious with the Kennametal Carbide Recycling Program. By sending us your used carbide tools, you help preserve and protect the environment and ensure that these products are recycled responsibly. Kennametal accepts any coated or non-coated carbide items, including inserts, drills, reamers, and taps.
By using the Kennametal Carbide Recycling Program, you will receive: • A partner who cares about a sustainable environment. • Easy-to-use web portal to value your used carbide. • Access to our popular Green Box™ options for carbide collection. • Systematic and efficient disposal of carbide materials. • Improved profitability.
Program is not currently available in all geographical areas. For more information, please visit www.kennametal.com/carbiderecycling.
Chamfer Mills Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade SEHT KC725M SEHT KC725M SEHT-T KCPK30 SEHT KC725M SEHT KC725M SEHW KC520M SEHW KC520M — — — — SEHT SEHT SEHT —
General Purpose Geometry Grade SEHT KC725M SEHT-T KCPK30 SEHT-T KCPK30 SEHT KC725M SEHT-T KCPK30 SEHW KC520M SEHW-T KCPK30 — — — —
KC725M KC725M KC725M —
SEHT SEHT SEHT-T —
Heavy Machining Geometry Grade SEHT-T KCPK30 SEHT-T KCPK30 SEHT-T KCPK30 SEHT-T KCPK30 SEHT-T KCPK30 SEHW-T KCPK30 SEHW-T KCPK30 — — — — SEHT-T SEHT-T SEHT-T —
KC725M KC725M KC725M —
KC725M KC725M KC725M —
Indexable Inserts • KISR/KISBR
SEHT43A6
SEHW43A6
SEHW43A6T
SEHT43A6T
SEHW43A6
v
first choice
j
alternate choice
P M K N S H
SEHW43A6T
v v v
v v v j
v
KC510M KC520M KC725M KCK15 KCPK30
SEHT catalog number SEHT43A6
D .500
S .188
L10 .500
BS .106
Rε .039
hm .002
cutting edges 4
catalog number SEHT43A6T
D .500
S .188
L10 .500
BS .106
Rε .039
hm .006
cutting edges 4
catalog number SEHW43A6
D .500
S .188
L10 .500
BS .106
Rε .039
hm .003
cutting edges 4
catalog number SEHW43A6T
D .500
S .188
L10 .500
BS .106
Rε .039
hm .006
cutting edges 4
v
v
KC510M KC520M KC725M KCK15 KCPK30
SEHT-T
v
v
KC510M KC520M KC725M KCK15 KCPK30
SEHW
v v v v v
SEHW-T
O136
KC510M KC520M KC725M KCK15 KCPK30
Face Mills
SEHT43A6
SEHT43A6T
v v v v
www.kennametal.com
Chamfer Mills Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC510M — — — — — — — — — — — — 2520 2280 — — — — —
— — — — — — — — — — — — 2240 2100 — — — — —
KC520M — — — — — — — — — — — — 2060 1920 — — — — —
— — — — — — — — — 1060 830 700 — — — — — — —
— — — — — — — — — 960 740 620 — — — — — — —
KC725M — — — — — — — — — 850 700 560 — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
KCK15 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
— — — — — — — — — 1660 1310 1100 — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — —
KCPK30 — — — — — — — — — 1340 1090 900 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry SEH.
.005
10% .018
.037
.004
Light Machining
20% .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .027 .003 .012 .023 .003
40% .011
.022
General Purpose
50–100% .003 .011 .021
Heavy Machining
Insert Geometry SEH.
Face Mills
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O137
Shoulder Mills Mill 1-10 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P20 Mill 1-10, 0° Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P12 Mill 1-10, 0° Helical Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P13–P20 Mill 1-14 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P22–P44 Mill 1-14, 0° Indexable Shoulder Milling, Single Inserts Row. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P22–P32 Mill 1-14, 0° Helical Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P34–P44 Mill 1-18 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P46–P57 Mill 1-18, 0° Shoulder Milling Cutters, Increased Axial Depth of Cut . . . . . . . . . . . . . . . . . . . . . . .P46–P57 Mill 1-25 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P58–P64 Mill 1-25, 0° Machining Non-Ferrous Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P58–P64 KSSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P66–P77, P86–P88 KSSM10, 0° Shoulder Milling Cutter, Small Depth of Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P66–P72 KSSM12, 0° Shoulder Milling Cutter, Medium Depth of Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P73–P77 KSSM15, 0° Shoulder Indexable Milling Cutter, Increased Depth of Cut . . . . . . . . . . . . . . . . . . . .P86–P88 KSSM-KSSP, Helical Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P78–P84 KSSP, 0° Helical Cutters, End Milling, Shell Mills, Integral Shank . . . . . . . . . . . . . . . . . . . . . . . . . .P78–P84 KFSR Helical Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P90–P95 KFSR, 0° Helical Cutters, Serrated Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P90–P95
www.kennametal.com
P1
Mill 1-10™ • High-Performance Shoulder Milling Platform Primary Application The multifunctional Mill 1-10 platform works with all tool materials in shoulder, ramp, slot, plunge, and helical milling with one insert style to improve productivity and reduce inventory and machining costs. The super positive cutting rake, soft cutting action, and low cutting forces enable higher feed rates and spindle protection. Innovative insert and cutter body designs offer improved ramping capabilities.
Features and Benefits Versatility • Works with all tool materials. • Capable of shoulder, ramp, plunge, and helical milling. • Internal coolant and air supply.
Advantages • Optimized soft cutting edge. • Elliptical edge generates 0° wall. • Increased ramping capability due to state of the art insert and cutter body design. • Innovative chip gash design for excellent chip evacuation and perfect cutter body stability. • All pockets are machined into heat-treated materials, guaranteeing best-in-class runout and pocket strength. • Inserts feature innovative margin along the main cutting edge, corner nose radius, and wiper facet for perfect edge stability.
To learn more, scan here. For instructions on how to scan, please see page xxix.
P2
www.kennametal.com
Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Screw-On order number 3742470 3742471
catalog number M1D062E1002CM08 M1D075E1002CM10
D1 .625 .750
D .512 .709
DPM .335 .413
G3X M8 M10
L2 1.000 1.100
WF .392 .589
Ap1 max .396 .398
Z 2 2
max ramp angle 9.5° 6.5°
lbs .05 .09
max RPM 53000 45900
3742472 3742513
M1D075E1003CM10 M1D100E1003CM12
.750 1.000
.709 .827
.413 .492
M10 M12
1.100 1.250
.589 .667
.398 .395
3 3
6.5° 4.0°
.10 .19
45900 39700
3742514 3742515
M1D100E1004CM12 M1D125E1004CM16
1.000 1.250
.827 1.142
.492 .669
M12 M16
1.250 1.500
.667 .864
.395 .392
4 4
4.0° 2.5°
.18 .38
39700 35500
3742516 3742517
M1D125E1005CM16 M1D150E1006CM16
1.250 1.500
1.142 1.142
.669 .669
M16 M16
1.500 1.500
.864 .864
.392 .390
5 6
2.5° 2.0°
.38 .46
35500 32400
D1 .625 .750
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus wrench F7IP F7IP
1.000 1.250
MS2205 MS2205
9.0 9.0
F7IP F7IP
1.500
MS2205
9.0
F7IP
Shoulder Mills
Spare Parts
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P3
Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Weldon® Shank order number 3742552 3742553
catalog number M1D062E1002W075L100 M1D075E1002W075L110
D1 .625 .750
D .750 .750
L 3.030 3.130
L2 1.000 1.100
Ap1 max .396 .398
Z 2 2
max ramp angle 9.5° 6.5°
lbs .28 .30
max RPM 50300 45900
3742554 3897781
M1D075E1003W075L110 M1D100E1003W075L125
.750 1.000
.750 .750
3.130 3.280
1.100 1.250
.398 .395
3 3
6.5° 4.0°
.30 .40
45900 39700
3897782 3742555
M1D100E1004W075L125 M1D100E1003W100L125
1.000 1.000
.750 1.000
3.280 3.530
1.250 1.250
.395 .395
4 3
4.0° 4.0°
.40 .65
39700 39700
3742556 3742557
M1D100E1004W100L125 M1D125E1004W125L160
1.000 1.250
1.000 1.250
3.530 3.880
1.250 1.600
.395 .392
4 4
4.0° 2.5°
.64 1.12
39700 35500
3742558
M1D125E1005W125L160
1.250
1.250
3.880
1.600
.392
5
2.5°
1.11
35500
Shoulder Mills
Spare Parts
D1 .625 .750
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus driver DT7IP DT7IP
1.000 1.250
MS2205 MS2205
9.0 9.0
DT7IP DT7IP
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P4
www.kennametal.com
Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Cylindrical Shank catalog number M1D050E1001C062L350 M1D062E1002C062L670
D1 .500 .625
D .625 .625
L 3.500 6.700
L2 .800 .999
Ap1 max .404 .396
Z 1 2
max ramp angle 11.5° 9.5°
lbs .25 .49
max RPM 56500 50300
3742519 3742520
M1D062E1002C075L400 M1D075E1002C075L450
.625 .750
.750 .750
4.000 4.500
1.000 1.100
.396 .398
2 2
9.5° 6.5°
.40 .46
50300 45900
3742538 3742521
M1D075E1002C075L670 M1D075E1003C075L450
.750 .750
.750 .750
6.700 4.500
1.250 1.100
.398 .398
2 3
6.5° 6.5°
.70 .46
45900 45900
3742540 3742542
M1D075E1003C075L670 M1D088E1003C075L670
.750 .875
.750 .750
6.700 6.700
1.250 1.250
.398 .396
3 3
6.5° 5.0°
.71 .74
45900 42600
3897779 3897780
M1D100E1003C075L480 M1D100E1004C075L480
1.000 1.000
.750 .750
4.800 4.800
1.250 1.250
.395 .395
3 4
4.0° 4.0°
.58 .58
39700 39700
3742522 3742543
M1D100E1003C100L480 M1D100E1003C100L800
1.000 1.000
1.000 1.000
4.800 8.000
1.250 1.600
.395 .395
3 3
4.0° 4.0°
.92 1.59
39700 39700
3742533 3742545
M1D100E1004C100L480 M1D100E1004C100L800
1.000 1.000
1.000 1.000
4.800 8.000
1.250 1.600
.395 .395
4 4
4.0° 4.0°
.92 1.59
39700 39700
3742547 3742534
M1D110E1004C100L800 M1D125E1004C125L520
1.100 1.250
1.000 1.250
8.000 5.200
1.600 1.600
.394 .392
4 4
3.3° 2.5°
1.64 1.57
38000 35500
3742548 3742535
M1D125E1004C125L800 M1D125E1005C125L520
1.250 1.250
1.250 1.250
8.000 5.200
1.900 1.600
.392 .392
4 5
2.5° 2.5°
2.48 1.57
35500 35500
3742550
M1D125E1005C125L800
1.250
1.250
8.000
1.900
.392
5
2.5°
2.48
35500
Shoulder Mills
order number 3742518 3742536
Spare Parts
D1 .500 .625
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus driver DT7IP DT7IP
.750 .875
MS2205 MS2205
9.0 9.0
DT7IP DT7IP
1.000 1.100
MS2205 MS2205
9.0 9.0
DT7IP DT7IP
1.250
MS2205
9.0
DT7IP
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P5
Mill 1-10™ Indexable End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Cylindrical Shank • Long Length order number 3742537 3742539
catalog number M1D062E1002C062L670R M1D075E1002C075L670R
D1 .625 .750
D .625 .750
L 6.688 6.689
L2 .987 1.239
Ap1 max .396 .387
Z 2 2
max ramp angle 8.0° 5.3°
lbs .49 .70
max RPM 50300 45900
3742541 3742544
M1D075E1003C075L670R M1D100E1003C100L800R
.750 1.000
.750 1.000
6.689 7.989
1.239 1.589
.387 .385
3 3
5.3° 3.0°
.71 1.59
45900 39700
3742546 3742549
M1D100E1004C100L800R M1D125E1004C125L800R
1.000 1.250
1.000 1.250
7.989 7.989
1.589 1.889
.384 .382
4 4
3.0° 2.0°
1.59 2.48
39700 35500
3742551
M1D125E1005C125L800R
1.250
1.250
7.989
1.889
.382
5
2.0°
2.48
35500
Shoulder Mills
Spare Parts
D1 .625 .750
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus driver DT7IP DT7IP
1.000 1.250
MS2205 MS2205
9.0 9.0
DT7IP DT7IP
NOTE: For inserts with corner nose radii 2.4 and 3.1.
P6
www.kennametal.com
Mill 1-10™ Indexable Shell Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Shell Mills order number 3745039 3745040
catalog number M1D150E1004S075L157 M1D150E1006S075L157
D1 1.500 1.500
D .750 .750
D6 1.420 1.420
L 1.575 1.575
Ap1 max .391 .391
Z 4 6
max ramp angle 2.0° 2.0°
lbs .46 .49
max RPM 32400 32400
3745041 3745042
M1D200E1005S075L157 M1D200E1008S075L157
2.000 2.000
.750 .750
1.750 1.750
1.575 1.575
.389 .389
5 8
1.5° 1.5°
.92 .89
28100 28100
3745043 3745045
M1D250E1006S075L157 M1D250E1009S075L157
2.500 2.500
.750 .750
1.750 1.750
1.575 1.575
.389 .389
6 9
1.0° 1.0°
1.29 1.26
25100 25100
3745047 3745048
M1D300E1008S100L175 M1D300E1010S100L175
3.000 3.000
1.000 1.000
2.190 2.190
1.750 1.750
.389 .389
8 10
0.80° 0.80°
2.08 2.07
22900 22900
3745049 3745050
M1D400E1008S150L200 M1D400E1012S150L200
4.000 4.000
1.500 1.500
3.380 3.380
2.000 2.000
.389 .389
8 12
0.50° 0.50°
3.82 3.81
19800 19800
D1 1.500 2.000
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus driver DT7IP DT7IP
socket-head cap screw S445 S445
2.500 3.000
MS2205 MS2205
9.0 9.0
DT7IP DT7IP
S445 S458
4.000
MS2205
9.0
DT7IP
—
Shoulder Mills
Spare Parts
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P7
Mill 1-10™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..HD KC522M .E..LD KC725M .E..LD KC725M .E..LD KCK15 .E..LD KC520M .F..LDJ KC410M KC410M .F..LDJ .E..LD KC522M .E..LD KC522M .E..HD KC725M .S..GE KCPK30
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GE KCPK30 .E..HD KC725M .E..HD KC725M .E..HD KCK15 .E..HD KC520M .E..LDJ KC422M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M .S..GE KCPK30
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GE KC725M KC725M .S..GE .S..GD .S..GD .E..LD .E..LD .S..GE .S..GE — —
KCK15 KC520M KC522M KC510M KC725M KC725M — —
Indexable Inserts
EDCT-F.LDJ
(PCD)
first choice
j
alternate choice
Shoulder Mills
EDCT-PCD
P8
j j
v v j
v j j v
v v v
W .266 .265
S .148 .148
BS .083 .067
Rε .016 .031
hm .001 .001
cutting edges 1 1
catalog number EC1002FLDJ EC1004FLDJ
LI .474 .474
W .266 .266
S .148 .148
BS .090 .078
Rε .008 .016
hm .001 .001
cutting edges 2 2
EC1008FLDJ EC1012FLDJ
.474 .475
.265 .265
.148 .148
.067 .051
.031 .047
.001 .001
2 2
v v
EC1016FLDJ EC1020FLDJ
.475 .475
.265 .265
.148 .148
.036 .019
.062 .079
.001 .001
2 2
v v
EC1024FLDJ EC1031FLDJ
.475 .453
.265 .264
.148 .148
.004 —
.094 .122
.001 .001
2 2
v v
EDCT-F.LDJ
v v
v v
v v v
LI .474 .474
catalog number EC1004FR-PCD EC1008FR-PCD
j v
v
j j
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
v v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDCT-PCD
v v v v
v v
v v
v v
www.kennametal.com
Mill 1-10™ Indexable Inserts
EDCT-E.LDJ
EDCT-LD (PCD)
first choice
j
alternate choice
EDCT-E.LDJ
j v
v v
v v
j j
v v j
v j j
v v v
v v v v
v
j j
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
catalog number EC1004ELDJ EC1008ELDJ
LI .474 .474
W .266 .265
S .148 .148
BS .078 .067
Rε .016 .031
hm .001 .001
cutting edges 2 2
EC1012ELDJ EC1016ELDJ
.475 .475
.265 .265
.148 .148
.051 .036
.047 .062
.001 .001
2 2
v
EC1020ELDJ EC1024ELDJ
.475 .475
.265 .265
.148 .148
.019 .004
.079 .094
.001 .001
2 2
v
EC1031ELDJ
.453
.264
.148
—
.122
.001
2
v
catalog number EC1002ELD EC1004ELD
LI .474 .474
W .266 .266
S .148 .148
BS .090 .078
Rε .008 .016
hm .002 .002
cutting edges 2 2
EC1008ELD EC1012ELD
.474 .475
.265 .265
.148 .148
.067 .051
.031 .047
.002 .002
2 2
v v v
v
EC1016ELD EC1020ELD
.475 .475
.265 .265
.148 .148
.036 .019
.062 .079
.002 .002
2 2
v v v
v
v v
v
EC1024ELD EC1031ELD
.475 .453
.265 .264
.148 .148
.004 —
.094 .122
.002 .002
2 2
v v
v
v v v
v v
v
v
v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410 v v
v v
v v v v
v v
v v v v v v v
Shoulder Mills
EDCT-LD
v
www.kennametal.com
P9
Mill 1-10™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..HD KC522M .E..LD KC725M .E..LD KC725M .E..LD KCK15 .E..LD KC520M .F..LDJ KC410M KC410M .F..LDJ
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.E..LD .E..LD .E..HD .S..GE
General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GE KCPK30 .E..HD KC725M .E..HD KC725M .E..HD KCK15 .E..HD KC520M .E..LDJ KC422M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M .S..GE KCPK30
KC522M KC522M KC725M KCPK30
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GE KC725M KC725M .S..GE .S..GD .S..GD .E..LD .E..LD .S..GE .S..GE — —
KCK15 KC520M KC522M KC510M KC725M KC725M — —
Indexable Inserts
EDPT-S.GD
first choice
j
alternate choice
Shoulder Mills
EDPT-E.HD catalog number EP1004EHD EP1008EHD
LI .474 .474
W .266 .265
S .148 .148
BS .082 .067
Rε .016 .031
hm .003 .003
cutting edges 2 2
EP1010EHD EP1012EHD
.474 .475
.265 .265
.148 .148
.059 .051
.039 .047
.003 .003
2 2
EP1016EHD EP1020EHD
.475 .475
.265 .265
.148 .148
.036 .019
.062 .079
.003 .003
2 2
EP1024EHD EP1031EHD
.475 .453
.265 .264
.148 .148
.004 —
.094 .122
.003 .003
2 2
catalog number EP1004SGE EP1008SGE
LI .474 .474
W .266 .265
S .148 .148
BS .082 .067
Rε .016 .031
hm .005 .005
cutting edges 2 2
EP1012SGE EP1016SGE
.475 .475
.265 .265
.148 .148
.051 .036
.047 .062
.005 .005
EP1031SGE
.453
.264
.148
—
.122
catalog number EP1004SGD EP1008SGD
LI .474 .474
W .266 .265
S .148 .148
BS .082 .067
EP1012SGD EP1016SGD
.475 .475
.265 .265
.148 .148
.051 .036
EDPT-S.GE
v v
v v
j j
v v j
v j j
v v v
v v v v
j j
v
v v v v
v
v v v v
v
v v v
v
v v v v
v
v v v v
v
v
v
v
v
v v v
v
v v
v
v v
v
2 2
v v
v
v v
v
.005
2
v v
v
Rε .016 .031
hm .005 .005
cutting edges 2 2
.047 .062
.005 .005
2 2
EDPT-S.GD
P10
j v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDPT-S.GE
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDPT-E.HD
v
v v
v
v v
v v
v
v v
v
v
v v
v
www.kennametal.com
Mill 1-10™ Recommended Starting Speeds and Feeds • 0° Approach Angle Recommended Starting Speeds and Feeds [SFM]
— — — — — — — — — 620 — — 2610 — — — — — —
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
K313 — — — — — — — — — 550 — — 2280 — — — — — —
KC410M — — — — — — — — — 490 — — 1960 — — — — — —
— — — — — — — — — — — — 3990 3550 — — — — —
KC725M 750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
KC422M — — — — — — — — — — — — 3270 3000 — — — — —
— — — — — — — — — — — — 3550 3270 — — — — —
— — — — — — — — — — — — 3520 3100 — — — — —
— — — — — — — — — — — — 3100 2870 — — — — —
KCK15 700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
— — — — — — — — — 1380 1095 920 — — — — — — —
— — — — — — — — — 1255 975 815 — — — — — — —
KC510M — — — — — — — — — — — — 2870 2500 — — — — —
— — — 800 — — — — — 960 760 640 2100 — — — — — 525
— — — 650 — — — — — 870 680 570 1870 — — — — — 425
KC520M — — — 550 — — — — — 780 630 520 1720 — — — — — 300
KCPM20 — — — — — — — — — 1115 910 750 — — — — — — —
1810 1120 1010 760 910 630 730 670 530 1180 940 790 — — — — — — 460
1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — 380
— — — — — — — — — 880 690 580 — — — — — — —
KC522M — — — — — — — — — 710 580 470 — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
1080 900 830 740 610 540 670 610 460 750 590 490 — — 130 130 170 230 390
KCPK30 1470 910 830 630 750 475 570 520 410 960 770 650 — — — — — — 310
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
940 790 700 610 550 410 590 520 400 680 530 440 — — 120 120 130 170 300
880 660 580 490 490 330 540 430 310 600 490 400 — — 90 90 90 120 230
KD1410 1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
— — — — — — — — — — — — 9030 7490 — — — — —
— — — — — — — — — — — — 8040 5470 — — — — —
— — — — — — — — — — — — 7400 4440 — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD
.003 .003 .003 .004 .007 .007 .007
10% .005 .007 .007 .007 .008 .008 .010
.009 .009 .012 .012 .014 .014 .015
.003 .003 .003 .003 .005 .005 .005
Light Machining
20% .004 .005 .005 .005 .006 .006 .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .007 .002 .003 .006 .002 .007 .002 .004 .006 .002 .009 .002 .005 .008 .002 .009 .002 .005 .008 .002 .010 .004 .005 .009 .004 .010 .004 .005 .009 .004 .011 .004 .007 .010 .004
40% .003 .004 .004 .004 .005 .005 .006
.006 .006 .007 .007 .008 .008 .009
General Purpose
.002 .002 .002 .002 .004 .004 .004
50–100% .003 .004 .004 .004 .005 .005 .006
.006 .006 .007 .007 .008 .008 .009
Heavy Machining
Insert Geometry .F..LDJ .F..-PCD .E..LDJ .E..LD .S..GE .S..GD .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
P11
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Mill 1-10™ Application Data Application Examples
ramp angle helical interpolation
ramping
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
insert cutting style diameter Mill-1, 10mm 0.500 Mill-1, 10mm 0.625
Ø DH/DH1
max ramp angle to non-cutting corner tangent not recommended 9.9°
max ramp angle to steel body interference not recommended 12.5°
min hole diameter (DH min) not recommended 0.758
min flat-bottom hole diameter (DH1 min) not recommended 1.121
max diameter (no flat bottom) not recommended 1.250
0.750 0.875
6.8° 5.1°
9.7° 6.8°
0.998 1.248
1.367 1.617
1.500 1.750
Mill-1, 10mm Mill-1, 10mm
1.000 1.100
4.1° 3.5°
5.1° 4.3°
1.498 1.698
1.867 2.067
2.000 2.200
Mill-1, 10mm Mill-1, 10mm
1.250 1.500
2.9° 2.2°
3.4° 2.4°
1.999 2.499
2.367 2.867
2.500 3.000
Mill-1, 10mm Mill-1, 10mm
2.000 2.500
1.2° 1.2°
1.6° 1.2°
3.509 4.509
3.876 4.876
4.000 5.000
Mill-1, 10mm Mill-1, 10mm
3.000 4.000
0.9° 0.7°
1.0° 0.7°
5.509 7.509
5.876 7.876
6.000 8.000
Shoulder Mills
Mill-1, 10mm Mill-1, 10mm
P12
www.kennametal.com
Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls.
Helical End Mills • Screw-On order number 3746104 3746105
catalog number M1HR075ED10M10Z2L110C4 M1HR100ED10M12Z2L130C4
D1 .750 1.000
D DPM G3X L2 WF .698 .413 M10 1.289 .589 .827 .492 M12 1.289 .667
3746106 3746107
M1HR125ED10M16Z2L160C4 M1HR125ED10M16Z3L160C6
1.250 1.142 .669 M16 1.614 .943 1.250 1.142 .669 M16 1.614 .943
Ap1 max .745 .740 .735 .735
Z ZU 4 2 4 2 4 6
2 3
max ramp angle 6.5° 4.0°
lbs .09 .16
max RPM 38000 32900
2.5° 2.5°
.43 .40
29400 29400
Spare Parts
D1 .750 1.000
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus wrench F7IP F7IP
1.250
MS2205
9.0
F7IP
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P13
Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls.
Helical End Mills • Weldon® Shank order number 3746093 3746097
catalog number M1HR075ED10W075Z2L140C6 M1HR100ED10W100Z2L180C8
D1 D L L2 .750 .750 3.422 1.392 1.000 1.000 4.071 1.790
Ap1 max 1.093 1.432
3746098 3746099
M1HR125ED10W125Z2L210C10 M1HR125ED10W125Z3L210C15
1.250 1.250 4.371 2.090 1.250 1.250 4.371 2.090
1.764 1.764
Z ZU 6 2 8 2 10 15
2 3
max ramp angle 6.5° 4.0°
lbs .30 .64
max RPM 38000 32900
2.5° 2.5°
1.16 1.08
29400 29400
Spare Parts
D1 .750 1.000
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus driver DT7IP DT7IP
1.250
MS2205
9.0
DT7IP
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P14
www.kennametal.com
Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls.
Helical End Mills • Cylindrical Shank order number 3746100 3746101
catalog number M1HR075ED10C075Z2L110C4 M1HR100ED10C100Z2L110C4
D1 .750 1.000
D .750 1.000
L 4.406 4.800
L2 1.053 1.053
Ap1 max .745 .740
3746102 3746103
M1HR125ED10C125Z2L110C4 M1HR125ED10C125Z3L110C6
1.250 1.250
1.250 1.250
5.200 5.200
1.053 1.053
.735 .735
Z ZU 4 2 4 2 4 6
2 3
max ramp angle 6.5° 4.0°
lbs 1.04 .89
max RPM 38000 32900
2.5° 2.5°
1.59 1.90
29400 29400
Spare Parts
D1 .750 1.000
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus driver DT7IP DT7IP
1.250
MS2205
9.0
DT7IP
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P15
Mill 1-10™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls.
Helical End Mills • Shell Mills order number 3746108 3746109
catalog number M1HR150ED10S075Z3L200C12 M1HR150ED10S075Z5L200C20
D1 D D6 L 1.500 .750 1.421 2.000 1.500 .750 1.420 2.000
Ap1 max 1.417 1.417
3746110 3746111
M1HR200ED10S075Z3L240C15 M1HR200ED10S075Z5L240C25
2.000 .750 1.750 2.400 2.000 .750 1.750 2.400
1.745 1.745
Z ZU 12 3 20 5 15 25
3 5
max ramp angle 2.0° 2.0°
lbs .56 .51
max RPM 26900 26900
1.5° 1.5°
1.47 1.31
23300 23300
Spare Parts
D1 1.500 2.000
insert screw MS2205 MS2205
in. lbs. 9.0 9.0
Torx Plus driver DT7IP DT7IP
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P16
www.kennametal.com
Mill 1-10™ Helical Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..HD KC522M .E..LD KC725M .E..LD KC725M .E..LD KCK15 .E..LD KC520M .F..LDJ KC410M .F..LDJ KC410M .E..LD KC522M .E..LD KC522M .E..HD KC725M — —
General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GE KCPK30 .E..HD KC725M .E..HD KC725M .E..HD KCK15 .E..HD KC520M .F..LDJ KC410M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M — —
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GE KC725M .S..GE KC725M KCK15 .S..GD .S..GD .E..LD .E..LD .S..GE .S..GE — —
KC520M KC510M KC510M KC725M KC725M — —
Indexable Inserts
EDCT-F.LDJ
alternate choice
EDCT-F.LDJ
j j
v v j v v v
v j j v
v v
catalog number EC1002FLDJ EC1004FLDJ
LI .474 .474
W .266 .266
S .148 .148
BS .090 .078
Rε .008 .016
hm .001 .001
cutting edges 2 2
EC1008FLDJ EC1012FLDJ
.474 .475
.265 .265
.148 .148
.067 .051
.031 .047
.001 .001
2 2
v v
EC1016FLDJ EC1020FLDJ
.475 .475
.265 .265
.148 .148
.036 .019
.062 .079
.001 .001
2 2
v v
EC1024FLDJ EC1031FLDJ
.475 .453
.265 .264
.148 .148
.004 —
.094 .122
.001 .001
2 2
v v
www.kennametal.com
v v
v v
Shoulder Mills
first choice
j
j v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
v v v v
v v
v v
v v
P17
Mill 1-10™ Helical Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..HD KC522M .E..LD KC725M .E..LD KC725M .E..LD KCK15 .E..LD KC520M .F..LDJ KC410M .F..LDJ KC410M .E..LD KC522M .E..LD KC522M .E..HD KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GE KCPK30 .E..HD KC725M .E..HD KC725M .E..HD KCK15 .E..HD KC520M .F..LDJ KC410M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M — —
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GE KC725M .S..GE KC725M KCK15 .S..GD .S..GD .E..LD .E..LD .S..GE .S..GE — —
KC520M KC510M KC510M KC725M KC725M — —
Indexable Inserts
EDCT-LD
v
first choice
j
alternate choice
P M K N S H
j j
v v j
v j j
v v v
v v v
catalog number EC1004ELDJ EC1008ELDJ
LI .474 .474
W .266 .265
S .148 .148
BS .078 .067
Rε .016 .031
hm .001 .001
cutting edges 2 2
EC1012ELDJ EC1016ELDJ
.475 .475
.265 .265
.148 .148
.051 .036
.047 .062
.001 .001
2 2
v
EC1020ELDJ EC1024ELDJ
.475 .475
.265 .265
.148 .148
.019 .004
.079 .094
.001 .001
2 2
v
EC1031ELDJ
.453
.264
.148
—
.122
.001
2
v
catalog number EC1002ELD EC1004ELD
LI .474 .474
W .266 .266
S .148 .148
BS .090 .078
Rε .008 .016
hm .002 .002
cutting edges 2 2
EC1008ELD EC1012ELD
.474 .475
.265 .265
.148 .148
.067 .051
.031 .047
.002 .002
2 2
v v v
v
EC1016ELD EC1020ELD
.475 .475
.265 .265
.148 .148
.036 .019
.062 .079
.002 .002
2 2
v v v
v
v v
v
EC1024ELD EC1031ELD
.475 .453
.265 .264
.148 .148
.004 —
.094 .122
.002 .002
2 2
v v
v
v v v
v v
EDCT-LD
P18
v v
v v
v v
v
v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
Shoulder Mills
EDCT-E.LDJ
j v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDCT-E.LDJ
v v
v v
v v v v
v v
v v v v v v v
www.kennametal.com
Mill 1-10™ Helical Indexable Inserts
EDPT-S.GD
alternate choice
EDPT-E.HD catalog number EP1004EHD EP1008EHD
LI .474 .474
W .266 .265
S .148 .148
BS .082 .067
Rε .016 .031
hm .003 .003
cutting edges 2 2
EP1010EHD EP1012EHD
.474 .475
.265 .265
.148 .148
.059 .051
.039 .047
.003 .003
2 2
EP1016EHD EP1020EHD
.475 .475
.265 .265
.148 .148
.036 .019
.062 .079
.003 .003
2 2
EP1024EHD EP1031EHD
.475 .453
.265 .264
.148 .148
.004 —
.094 .122
.003 .003
2 2
catalog number EP1004SGE EP1008SGE
LI .474 .474
W .266 .265
S .148 .148
BS .082 .067
Rε .016 .031
hm .005 .005
cutting edges 2 2
EP1012SGE EP1016SGE
.475 .475
.265 .265
.148 .148
.051 .036
.047 .062
.005 .005
EP1031SGE
.453
.264
.148
—
.122
catalog number EP1004SGD EP1008SGD
LI .474 .474
W .266 .265
S .148 .148
BS .082 .067
EP1012SGD EP1016SGD
.475 .475
.265 .265
.148 .148
.051 .036
EDPT-S.GE
j j
v v j
v j j
v v v
v v v
v v v v
v
v v v v
v
v v v
v
v v v v
v
v v v v
v
v
v
v
v
v v v
v
v v
v
v v
v
2 2
v v
v
v v
v
.005
2
v v
v
Rε .016 .031
hm .005 .005
cutting edges 2 2
.047 .062
.005 .005
2 2
EDPT-S.GD
www.kennametal.com
v v
v v
v
v v
v
v
v v
v
v
v v
v
v
v v
v
P19
Shoulder Mills
first choice
j
j v
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
v
P M K N S H
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDPT-S.GE
K313 KC410M KC422M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KD1410
EDPT-E.HD
Mill 1-10™ Helical Recommended Starting Speeds and Feeds
Shoulder Mills
Recommended Starting Speeds and Feeds [SFM] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
— — — — — — — — — 620 — — 2610 — — — — — —
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
1080 900 830 740 610 540 670 610 460 750 590 490 — — 130 130 170 230 —
K313 — — — — — — — — — 550 — — 2280 — — — — — —
KC410M — — — — — — — — — 490 — — 1960 — — — — — —
— — — — — — — — — — — — 3990 3550 — — — — —
880 660 580 490 490 330 540 430 310 600 490 400 — — 90 90 90 120 —
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
KC522M 940 790 700 610 550 410 590 520 400 680 530 440 — — 120 120 130 170 —
— — — — — — — — — — — — 3550 3270 — — — — —
KC422M — — — — — — — — — — — — 3270 3000 — — — — —
— — — — — — — — — — — — 3520 3100 — — — — —
700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
— — — — — — — — — 1380 1095 920 — — — — — — —
KC725M 750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
— — — — — — — — — — — — 3100 2870 — — — — —
KC510M — — — — — — — — — — — — 2870 2500 — — — — —
— — — 800 — — — — — 960 760 640 2100 — — — — — —
— — — — — — — — — 1115 910 750 — — — — — — —
1810 1120 1010 760 910 630 730 670 530 1180 940 790 — — — — — — —
KCK15 — — — — — — — — — 1255 975 815 — — — — — — —
— — — 650 — — — — — 870 680 570 1870 — — — — — —
KC520M — — — 550 — — — — — 780 630 520 1720 — — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
1470 910 830 630 750 475 570 520 410 960 770 650 — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
KCPM20 1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
— — — — — — — — — 710 580 470 — — — — — — —
KCPK30 1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LDJ .E..LD .S..GE .S..GD .E..HD
.003 .003 .004 .007 .007 .007
10% .005 .007 .007 .008 .008 .010
.009 .012 .012 .014 .014 .015
.003 .003 .003 .005 .005 .005
Light Machining
20% .004 .005 .005 .006 .006 .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .007 .002 .003 .006 .002 .009 .002 .005 .008 .002 .009 .002 .005 .008 .002 .010 .004 .005 .009 .004 .010 .004 .005 .009 .004 .011 .004 .007 .010 .004
40% .003 .004 .004 .005 .005 .006
.006 .007 .007 .008 .008 .009
General Purpose
.002 .002 .002 .004 .004 .004
50–100% .003 .004 .004 .005 .005 .006
.006 .007 .007 .008 .008 .009
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .S..GE .S..GD .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
P20
www.kennametal.com
™
LOIS — Mill 1-14 Load Optimized Insert Spacing with an Unmatched Soft Cutting Action Boost productivity in all your complex contour milling and full slotting operations! • Reduced cutting forces. • Balanced cut. • Reduced power fluctuation. • Coolant through tool for machining exotic materials. • Versatile cutting strategies: – Slot – Profile – Plunge – Ramp
www.kennametal.com
™
Mill 1-14™ Primary Application Mill 1-14 is a versatile, functional cutter system for a range of cutting tasks. Mill 1-14 cutters can be used for profiling, slotting, ramping, helical interpolation, circular interpolation, and other milling applications. It’s a single tool with multi-functional benefits. The Mill 1-14 inserts also are specially designed to add cutting versatility. Innovative micro-geometry features contribute greatly to enhanced performance, various rake angles, negative T-land, and small hone. Results include significantly reduced cycle times and lower cutting forces. Test results in producing 0° walls have proven excellent as well; try GD2 geometry.
Features and Benefits Features • Insert geometries and grades for most workpiece materials. • Insert radii from .016" (0,15mm) up to .157" (4mm). • Axial depth of cut up to .551" (14mm). • Beyond™ grade technology.
Benefits • Easy cutting action, kind on entry and also exiting the workpiece. • Polished geometry for aluminum machining. • Slotting, profiling, ramping, helical interpolation, and plunging.
P22
www.kennametal.com
Mill 1-14™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Weldon® Shank order number 2624243 2623856
catalog number M1D062E1401W075L150 M1D075E1402W075L175
D1 .625 .750
D .750 .750
L 3.530 3.780
L2 1.500 1.750
Ap1 max .580 .580
Z 1 2
max ramp angle 25.0° 18.0°
lbs .31 .35
max RPM 8000 49600
2624245 2624189
M1D088E1402W100L175 M1D097E1403W100L175
.875 .970
1.000 1.000
4.030 4.030
1.750 1.750
.580 .580
2 3
13.2° 10.9°
.66 .69
43500 40100
2479507 2623857
M1D100E1403W075L175 M1D100E1402W100L175
1.000 1.000
.750 1.000
3.780 4.030
1.750 1.750
.575 .580
3 2
10.4° 10.4°
.46 .71
39200 39200
2624199 2479508
M1D100E1403W100L175R M1D100E1403W100L175
1.000 1.000
1.000 1.000
4.010 4.030
1.730 1.750
.580 .580
3 3
10.4° 10.4°
.70 .71
39200 39200
2623858 2479512
M1D125E1403W100L225 M1D125E1404W100L225
1.250 1.250
1.000 1.000
4.530 4.530
2.250 2.250
.571 .571
3 4
7.2° 7.2°
.94 .97
33400 33400
2624201 2479506
M1D125E1404W125L225R M1D125E1404W125L225
1.250 1.250
1.250 1.250
4.510 4.530
2.230 2.250
.570 .570
4 4
7.2° 7.2°
1.25 1.25
33400 33400
2624194 2624271
M1D150E1404W125L225 M1D150E1405W125L225R
1.500 1.500
1.250 1.250
4.530 4.510
2.250 2.230
.567 .555
4 5
5.5° 5.5°
1.49 1.53
29600 29600
2623859
M1D150E1405W125L225
1.500
1.250
4.530
2.250
.567
5
5.5°
1.53
29600
D1 .625 .750
insert screw MS2167 MS2167
in. lbs. 20.0 20.0
Torx Plus driver DT9IP DT9IP
.875 .970
MS2166 MS2166
20.0 20.0
DT9IP DT9IP
1.000 1.250
MS2166 MS2166
20.0 20.0
DT9IP DT9IP
1.500
MS2166
20.0
DT9IP
Shoulder Mills
Spare Parts
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification. 1 x M1D100E1403W100L175R is an example of a cutter that is relieved to accept inserts with a .122" corner radius.
www.kennametal.com
P23
Mill 1-14™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities. D
D1 0˚ Ap1 max L2 L
End Mills • Reduced Weldon® Shank order number 2479507 2623858
catalog number M1D100E1403W075L175 M1D125E1403W100L225
D1 1.000 1.250
D .750 1.000
L 3.780 4.530
L2 1.750 2.250
Ap1 max .575 .571
Z 3 3
max ramp angle 10.4° 7.2°
lbs .46 .94
max RPM 39200 33400
2479512 2624194
M1D125E1404W100L225 M1D150E1404W125L225
1.250 1.500
1.000 1.250
4.530 4.530
2.250 2.250
.571 .567
4 4
7.2° 5.5°
.97 1.49
33400 29600
2624271 2623859
M1D150E1405W125L225R M1D150E1405W125L225
1.500 1.500
1.250 1.250
4.510 4.530
2.230 2.250
.555 .567
5 5
5.5° 5.5°
1.53 1.53
29600 29600
Spare Parts
D1 1.000 1.250
insert screw MS2166 MS2166
in. lbs. 20.0 20.0
Torx Plus driver DT9IP DT9IP
1.500
MS2166
20.0
DT9IP
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P24
www.kennametal.com
Mill 1-14™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Weldon® Shank • Double Ended order number 2624188 2624191
catalog number M1D075E1402W075L175DE M1D100E1403W100L175DE
D1 .750 1.000
D D2 L .750 .681 5.530 1.000 .965 5.780
L3 1.750 1.750
Ap1 max .551 .551
Z 2 3
max ramp angle 18.0° 10.4°
lbs .53 1.01
max RPM 49600 39200
order number 2624187 2624197
catalog number M1D075E1402C075L650 M1D075E1402C075L800
D1 .750 .750
D .750 .750
L 6.500 8.000
L2 1.750 1.750
Ap1 max .580 .580
Z 2 2
max ramp angle 18.0° 18.0°
lbs .66 .82
max RPM 49600 49600
2624198 2624190
M1D100E1402C100L1000 M1D100E1403C100L750
1.000 1.000
1.000 1.000
10.000 7.500
1.750 1.750
.580 .580
2 3
10.4° 10.4°
1.96 1.44
39200 39200
2624200 2624192
M1D125E1403C125L1000 M1D125E1404C125L800
1.250 1.250
1.250 1.250
10.000 8.000
2.250 2.250
.570 .570
3 4
7.2° 7.2°
3.07 2.43
33400 33400
2624202 2624250
M1D150E1404C125L1000 M1D150E1405C125L800
1.500 1.500
1.250 1.250
10.000 8.000
2.250 2.250
.570 .570
4 5
5.5° 5.5°
3.32 2.70
29600 29600
Spare Parts
D1 .750 1.000
insert screw MS2167 MS2166
in. lbs. 20.0 20.0
Torx Plus driver DT9IP DT9IP
1.250 1.500
MS2166 MS2166
20.0 20.0
DT9IP DT9IP
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P25
Shoulder Mills
End Mills • Cylindrical Shank
Mill 1-14™ Indexable Shell Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
Shell Mills order number 2479509 2624255
catalog number M1D125E1404S050L157 M1D150E1405S075L157
D1 1.250 1.500
D .500 .750
D6 1.204 1.414
L 1.575 1.575
Ap1 max .570 .570
Z 4 5
max ramp angle 7.2° 5.5°
lbs .28 .38
max RPM 33400 29600
2624270 2479510
M1D200E1405S075L157 M1D200E1406S075L157
2.000 2.000
.750 .750
1.750 1.750
1.575 1.575
.560 .560
5 6
3.7° 3.7°
.71 .68
24700 24700
2624274 2624254
M1D250E1405S075L157 M1D250E1407S075L157
2.500 2.500
.750 .750
1.750 1.750
1.575 1.575
.560 .560
5 7
2.8° 2.8°
1.17 1.15
21700 21700
2624277 2624275
M1D300E1406S100L175 M1D300E1408S100L175
3.000 3.000
1.000 1.000
2.188 2.188
1.750 1.750
.560 .560
6 8
2.3° 2.3°
1.86 1.92
19600 19600
2624279 2624278
M1D400E1408S150L200 M1D400E1410S150L200
4.000 4.000
1.500 1.500
3.625 3.625
2.000 2.000
.560 .560
8 10
1.6° 1.6°
3.52 3.70
16700 16700
Shoulder Mills
Spare Parts
D1 1.250 1.500
insert screw MS2166 MS2166
in. lbs. 20.0 20.0
Torx Plus driver DT9IP DT9IP
coolant lock screw — —
set screw — —
socket-head cap screw with coolant groove S422CG S445CG
2.000 2.500
MS2166 MS2166
20.0 20.0
DT9IP DT9IP
— —
— —
S445CG S445CG
3.000 4.000
MS2166 MS2166
20.0 20.0
DT9IP DT9IP
— KLS15C
— MS1297
S2044CG —
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P26
www.kennametal.com
Mill 1-14™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Steep Taper CV40 order number 2624246 2624248
catalog number M1D100E1403CV40L300 M1D125E1404CV40L300
CSMS system size CV40 CV40
D1 1.000 1.250
L1 3.000 3.000
L3 1.500 1.500
Ap1 max .580 .570
Z 3 4
max ramp angle 10.4° 7.2°
lbs 2.40 2.52
max RPM 39200 33400
2624253
M1D150E1405CV40L300
CV40
1.500
3.000
1.625
.570
5
5.5°
2.69
29600
Spare Parts
D1 1.000 1.250
insert screw MS2166 MS2166
in. lbs. 20.0 20.0
Torx Plus driver DT9IP DT9IP
1.500
MS2166
20.0
DT9IP
Help preserve and protect our planet! It’s easy for your company to be environmentally conscious with the Kennametal Carbide Recycling Program. By sending us your used carbide tools, you help preserve and protect the environment and ensure that these products are recycled responsibly. Kennametal accepts any coated or non-coated carbide items, including inserts, drills, reamers, and taps.
By using the Kennametal Carbide Recycling Program, you will receive: • A partner who cares about a sustainable environment. • Easy-to-use web portal to value your used carbide. • Access to our popular Green Box™ options for carbide collection. • Systematic and efficient disposal of carbide materials. • Improved profitability.
Program is not currently available in all geographical areas. For more information, please visit www.kennametal.com/carbiderecycling.
Shoulder Mills
Carbide Recycling
Mill 1-14™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..GD KCPM20 .E..GD KC725M .S..GE KCPK30 .S..GD2 KC520M .S..GE KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..GD KC725M .S..GE KC725M .S..GD2 KC725M .S..GE KC522M
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .S..GE KC725M .S..GD2 KCPK30 .S..GE KCPM20 .S..GE KC725M .S..GD2 KCPK30 .E..HD KC520M .S..GD2 KCPK30 .F..LDJ KC410M .E..LDJ KC422M .S..GE KC725M .S..GD2 KC725M .E..HD KC725M .E..HD KC522M
Heavy Machining Geometry Grade .S..GD2 KC725M .E..HD KCPK30 .E..HD KCPK30 .S..GD2 KC725M .E..HD KCPK30 .E..HD KCK15 .E..HD KCPK30 .F..LDJ KC410M .E..LDJ KC422M .S..GD2 KC725M .E..HD KC725M — — — —
Indexable Inserts
EDCT-E.LDJ
v
first choice
j
alternate choice
P M K N S H
Shoulder Mills
EDCT-F.LDJ
j v
v v
v v
j j
v j
v j j
v v v v j
j
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-F.LDJ
catalog number EC1402FLDJ EC1404FLDJ
LI .687 .687
W .334 .334
S .177 .177
BS .124 .116
Rε .008 .016
hm .001 .001
cutting edges 2 2
EC1408FLDJ EC1412FLDJ
.688 .688
.334 .333
.177 .177
.101 .085
.031 .047
.001 .001
2 2
v
EC1416FLDJ EC1431FLDJ
.688 .689
.333 .331
.177 .177
.070 .010
.062 .122
.001 .001
2 2
v
EC1440FLDJ
.651
.329
.177
—
.157
.001
2
v
catalog number EC1404ELDJ EC1408ELDJ
LI .687 .688
W .334 .334
S .177 .177
BS .116 .101
Rε .016 .031
hm .001 .001
cutting edges 2 2
EC1412ELDJ EC1416ELDJ
.688 .688
.333 .333
.177 .177
.085 .070
.047 .062
.001 .001
2 2
v
EC1424ELDJ EC1431ELDJ
.689 .689
.332 .331
.177 .177
.039 .010
.094 .122
.001 .001
2 2
v
EC1440ELDJ
.651
.329
.177
—
.157
.001
2
v
v v
v
v
P28
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-E.LDJ
v v
v
v
www.kennametal.com
Mill 1-14™ Indexable Inserts
EDCT-LD
EDCT-E.GD
v
first choice
j
alternate choice
P M K N S H
j v
v v
v v
j j
v j
v j j
v v v v j
j
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-LD catalog number EC1404ELD EC1408ELD
LI .687 .688
W .334 .334
S .177 .177
BS .116 .101
Rε .016 .031
hm .002 .002
cutting edges 2 2
EC1412ELD EC1416ELD
.688 .688
.333 .333
.177 .177
.085 .070
.047 .062
.002 .002
2 2
v
EC1431ELD
.689
.331
.177
.010
.122
.002
2
v
catalog number EC1404EGD EC1408EGD
LI .687 .688
W .334 .334
S .177 .177
BS .116 .101
Rε .016 .031
hm .002 .002
cutting edges 2 2
EC1412EGD EC1416EGD
.688 .688
.333 .333
.177 .177
.085 .070
.047 .062
.002 .002
2 2
v
EC1431EGD
.689
.331
.177
.010
.122
.002
2
v
v v
v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-E.GD
v
v
v
v
v
Shoulder Mills
v
www.kennametal.com
P29
Mill 1-14™ Indexable Inserts
EDPT-S.GD2
first choice
j
alternate choice
EDPT-E.HD catalog number EP1404EHD EP1408EHD
LI .687 .688
W .330 .330
S .177 .177
BS .116 .101
Rε .016 .031
hm .003 .003
cutting edges 2 2
EP1412EHD EP1416EHD
.688 .688
.329 .329
.177 .177
.085 .070
.047 .062
.003 .003
EP1420EHD EP1424EHD
.688 .689
.329 .328
.177 .177
.054 .039
.079 .094
EP1431EHD EP1440EHD
.689 .651
.327 .325
.177 .177
.010 —
catalog number EP1404SGE EP1408SGE
LI .686 .686
W .323 .322
S .175 .175
EP1412SGE EP1416SGE
.687 .687
.320 .320
EP1431SGE
.687
catalog number EP1408SGD EP1412SGD EP1416SGD
Shoulder Mills
j j
v j
v j j
v v v v j
j
v v v v
v v
2 2
v v v v
v
v v v v
v
.003 .003
2 2
v v
v
v v
v
.122 .157
.003 .003
2 2
v v
v
v v
v
BS .110 .094
Rε .016 .031
hm .005 .005
cutting edges 2 2
.175 .175
.078 .062
.047 .062
.005 .005
.318
.175
.005
.122
LI .688 .688
W .330 .329
S .177 .177
BS .101 .085
.688
.329
.177
LI .688
W .330
S .177
v v
v v
v v
v v
2 2
v v
v
v v
v
.005
2
v v
v v
Rε .031 .047
hm .004 .004
cutting edges 2 2
.070
.062
.004
2
BS .103
Rε .031
hm .004
cutting edges 2
EDPT-S.GD
EDPT-S.GD2
P30
v v
v v
v v v v
EDPT-S.GE
catalog number EP1408SGD2
j v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-S.GD
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-S.GE
v
v
v
v
v v
v
v
v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-E.HD
v
v
v
www.kennametal.com
Mill 1-14™ Recommended Starting Speeds and Feeds Recommended Starting Speeds and Feeds [SFM]
— — — — — — — — — — — — 3990 3550 — — — — —
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
KC410M — — — — — — — — — — — — 3550 3270 — — — — —
KC422M — — — — — — — — — — — — 3270 3000 — — — — —
— — — — — — — — — — — — 3520 3100 — — — — —
700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
— — — — — — — — — 1380 1095 920 — — — — — — —
KC725M 750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
— — — — — — — — — — — — 3100 2870 — — — — —
KC520M — — — — — — — — — — — — 2870 2500 — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
— — — — — — — — — 1115 910 750 — — — — — — —
1810 1120 1010 760 910 630 730 670 530 1180 940 790 — — — — — — 460
KCK15 — — — — — — — — — 1255 975 815 — — — — — — —
KC522M
— — — — — — — — — 800 620 520 — — — — — — —
— — — — — — — — — 710 580 470 — — — — — — —
1080 900 830 740 610 540 670 610 460 750 590 490 — — 130 130 170 230 390
1470 910 830 630 750 475 570 520 410 960 770 650 — — — — — — 310
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
880 660 580 490 490 330 540 430 310 600 490 400 — — 90 90 90 120 230
940 790 700 610 550 410 590 520 400 680 530 440 — — 120 120 130 170 300
KCPM20
KCPK30
1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — 380
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD
.003 .003 .004 .005 .007 .007 .007 .007
10% .007 .008 .008 .011 .014 .014 .016 .017
.009 .014 .014 .017 .020 .021 .024 .028
.003 .003 .003 .004 .005 .005 .005 .005
Light Machining
20% .005 .006 .006 .008 .010 .010 .012 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .007 .002 .004 .006 .002 .011 .002 .005 .009 .002 .010 .002 .005 .009 .002 .013 .003 .007 .011 .003 .015 .004 .009 .013 .004 .015 .004 .009 .013 .004 .017 .004 .010 .015 .004 .020 .004 .011 .018 .004
40% .004 .005 .005 .007 .008 .008 .010 .010
.006 .009 .008 .010 .012 .012 .014 .016
General Purpose
.002 .002 .002 .003 .004 .004 .004 .004
50–100% .004 .005 .005 .006 .008 .008 .009 .010
.006 .008 .008 .010 .012 .012 .014 .016
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
P31
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Mill 1-14™ Application Data Application Examples
ramp angle ramping
helical interpolation
shoulder cut
Shoulder Mills
DH min = Minimum blind hole diameter with helical interpolation DHI max = Maximum blind hole diameter with flat bottom
Ø DH/DH1
insert style Mill-1, 14mm Mill-1, 14mm
cutting diameter .625 .750
max ramp angle 25˚ 18˚
min hole diameter (DH min) .625 .869
max flat-bottom hole diameter (DH1 max) 1.065 1.130
max diameter (no flat bottom) 1.25 1.50
Mill-1, 14mm Mill-1, 14mm
.875 .970
13˚ 11˚
1.113 1.300
1.562 1.752
1.75 1.94
Mill-1, 14mm Mill-1, 14mm
1.000 1.250
10˚ 7˚
1.360 1.862
1.812 2.312
2.00 2.50
Mill-1, 14mm Mill-1, 14mm
1.500 1.250
6˚ 7˚
2.361 1.873
2.812 2.322
3.00 2.50
Mill-1, 14mm Mill-1, 14mm
1.500 2.000
5˚ 4˚
2.370 3.368
2.822 3.822
3.00 4.00
Mill-1, 14mm Mill-1, 14mm
2.500 3.000
3˚ 2˚
4.367 5.366
4.822 5.822
5.00 6.00
Mill-1, 14mm
4.000
2˚
7.366
7.822
8.00
NOTE: Max ramp angle decreases as nose radius increases.
P32
www.kennametal.com
Mill 1-10
™
Carbon-Fiber’s Finest The Kennametal Mill 1-10 Indexable Milling Series — Face Milling, up to 100% Engagement with PCD Inserts Ideal for applications utilizing Carbon-Fiber Reinforced Polymer (CFRP). • Aggressive ramping rates, high RPM capabilities, and a superior surface finish — time after time. • Varying axial depth of cut meets a wide range of applications. • No material breakout or burr formation upon entry or exit of the workpiece.
Choose the Mill 1-10 to mill 90° walls.
Visit www.kennametal.com or contact your local Authorized Kennametal Distributor.
www.kennametal.com
Mill 1-14™ Helical Cutters Primary Application The Mill 1-14 helical cutters will increase your axial depth of cut. Designed with axial support pins for added stability, the Mill 1-14 features our essential Load-Optimized Insert Spacing™ (LOIS) technology. LOIS dramatically minimizes unwanted vibrations and fluctuations in power requirements, resulting in a much smoother-sounding cut. Up to nine different coolant nozzle diameters enable tailoring to suit each machine tool, providing remarkably consistent, focused coolant flow.
Features and Benefits Functions • Improves axial depth of cut better than standard end mills due to the positioning of inserts in helical configuration. • Up to nine different coolant nozzle diameters tailored to suit each machine tool. • One tool that offers features common to end mills, but rarely seen on a helical cutter: Helical ramping from solid, slotting, contouring, ramping, and plunging.
Benefits • Increases depth of cut. • Consistent, focused coolant flow. • Built for performance, accuracy, and versatility.
P34
www.kennametal.com
Mill 1-14™ Helical Indexable Helical End Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls. • Axial support pins. • Unique coolant nozzles.
coolant nozzle screw
Helical End Mills • Weldon® Shank • Slot and Profile order number 3732889 3732892
catalog number M1HR125E14W125Z2L200C4 M1HR150E14W125Z3L300C12
D1 1.250 1.500
D L L2 1.250 4.280 2.000 1.250 5.280 3.000
Ap1 max 1.096 2.130
3732890 3732891
M1HR150E14W125Z3L200C6 M1HR150E14W125Z3L250C9
1.500 1.500
1.250 4.280 2.000 1.250 4.780 2.500
1.089 1.609
6 9
3732935
M1HR200E14W150Z3L300C12
2.000
1.500 5.690 3.001
2.105
12
max ramp angle 5.4° 4.0°
lbs 1.10 1.41
max RPM 31100 28400
3 3
4.0° 4.0°
1.20 1.32
28400 28400
3
2.7°
2.62
24600
Z ZU 4 2 12 3
D1 1.250 1.500
insert screw MS2148 MS2148
in. lbs. 20.0 20.0
Torx Plus driver DT9IP DT9IP
pin ASPM07001802 ASPM07001802
coolant nozzle screw MS2191C20 MS2191C20
2.000
MS2148
20.0
DT9IP
ASPM07001802
MS2191C20
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
NEW!
Optional Coolant Nozzle Screws order number 3400611 3400612
catalog number MS2191C00 MS2191C06
A — .024
3400613 3400614
MS2191C08 MS2191C10
.032 .039
3400616 3400617
MS2191C12 MS2191C14
.047 .055
3400618 3400619
MS2191C16 MS2191C18
.063 .071
3400620
MS2191C20
.079
catalog number THW2M
drive size 2 MM
Coolant Nozzle Key order number 1993552
NOTE: Check the Spare Parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 this is a .047" hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter which gives flexibility with coolant flow.
www.kennametal.com
P35
Shoulder Mills
Spare Parts
Mill 1-14™ Helical Indexable Helical Shell Mills • Aggressive ramping rates. • Generates superior surface finish. • Mill 0° walls. • Axial support pins. • Unique coolant nozzles.
coolant nozzle screw
Helical Shell Mills • Slot and Profile order number 3732933 3732934
catalog number M1HR200E14S075Z3L200C6 M1HR200E14S075Z3L250C9
D1 2.000 2.000
D .750 .750
D6 L 1.750 2.000 1.750 2.500
Ap1 max 1.077 1.591
3732936 3732937
M1HR250E14S100Z3L200C6 M1HR250E14S100Z3L250C9
2.500 2.500
1.000 2.190 2.000 1.000 2.190 2.500
1.064 1.572
6 9
3732938 3732939
M1HR250E14S100Z4L250C12 M1HR250E14S100Z3L300C12
2.500 2.500
1.000 2.190 2.500 1.000 2.190 3.000
1.572 2.080
12 12
max ramp angle 2.7° 2.7°
lbs 1.01 1.29
max RPM 24600 24600
3 3
1.9° 1.9°
1.81 2.28
22000 22000
4 3
1.9° 1.9°
2.10 2.62
22000 22000
Z ZU 6 3 9 3
Shoulder Mills
Spare Parts
order number 3732933 3732934
Z 6 9
insert screw MS2148PKG MS2148PKG
in. lbs. 20.0 20.0
Torx Plus driver DT9IP DT9IP
pin ASPM07001802 ASPM07001802
socket-head cap screw S447 S449
coolant nozzle screw MS2191C20 MS2191C16
3732936 3732937
6 9
MS2148PKG MS2148PKG
20.0 20.0
DT9IP DT9IP
ASPM07001802 ASPM07001802
S460 S462
MS2191C20 MS2191C20
3732939 3732938
12 12
MS2148PKG MS2148PKG
20.0 20.0
DT9IP DT9IP
ASPM07001802 ASPM07001802
S464 S462
MS2191C16 MS2191C16
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
Helical Shell Mills • Profile Only order number 3786638
catalog number M1HR250E14S100Z5L300C20
D1 2.500
D D6 L 1.000 2.190 3.000
Ap1 max 2.079
Z ZU 20 5
max ramp angle 1.9°
lbs 2.40
max RPM 22000
Spare Parts • Profile Only
D1 2.500
insert screw MS2148PKG
in. lbs. 20.0
Torx Plus driver DT9IP
pin ASPM07001802
socket-head cap screw S464
coolant nozzle screw MS2191C16
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P36
www.kennametal.com
Mill 1-14â&#x201E;˘ Helical Indexable Helical Shell Mills Optional Coolant Nozzle Screws order number 3400611 3400612
catalog number MS2191C00 MS2191C06
A â&#x20AC;&#x201D; .024
3400613 3400614
MS2191C08 MS2191C10
.032 .039
3400616 3400617
MS2191C12 MS2191C14
.047 .055
3400618 3400619
MS2191C16 MS2191C18
.063 .071
3400620
MS2191C20
.079
catalog number THW2M
drive size 2 MM
Coolant Nozzle Key order number 1993552
Shoulder Mills
NOTE: Check the Spare Parts column for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 this is a .047" (1,20mm) hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter which gives flexibility with coolant flow.
www.kennametal.com
P37
Mill 1-14™ Helical Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..GD KCPM20 .E..GD KC725M .S..GE KCPK30 .S..GD2 KC520M .S..GE KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..GD KC725M .S..GE KC725M .S..GD2 KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .S..GE KC725M .S..GD2 KCPK30 .S..GE KCPM20 .S..GE KC725M .S..GD2 KCPK30 .E..HD KC520M .S..GD2 KCPK30 .F..LDJ KC410M .E..LDJ KC422M .S..GE KC725M .S..GD2 KC725M .E..HD KC725M — —
Heavy Machining Geometry Grade .S..GD2 KC725M .E..HD KCPK30 .E..HD KCPK30 .S..GD2 KC725M .E..HD KCPK30 .E..HD KCK15 .E..HD KCPK30 .F..LDJ KC410M .E..LDJ KC422M .S..GD2 KC725M .E..HD KC725M — — — —
Indexable Inserts
EDCT-F.LDJ
EDCT-E.LDJ
v
first choice
j
alternate choice
P M K N S H
j v
v v
v v
j j
v j
v j j
v v v v
LI .687 .687
W .334 .334
S .177 .177
BS .124 .116
Rε .008 .016
hm .001 .001
cutting edges 2 2
EC1408FLDJ EC1412FLDJ
.688 .688
.334 .333
.177 .177
.101 .085
.031 .047
.001 .001
2 2
v
EC1416FLDJ EC1431FLDJ
.688 .689
.333 .331
.177 .177
.070 .010
.062 .122
.001 .001
2 2
v
EC1440FLDJ
.651
.329
.177
—
.157
.001
2
v
catalog number EC1404ELDJ EC1408ELDJ
LI .687 .688
W .334 .334
S .177 .177
BS .116 .101
Rε .016 .031
hm .001 .001
cutting edges 2 2
EC1412ELDJ EC1416ELDJ
.688 .688
.333 .333
.177 .177
.085 .070
.047 .062
.001 .001
2 2
v
EC1424ELDJ EC1431ELDJ
.689 .689
.332 .331
.177 .177
.039 .010
.094 .122
.001 .001
2 2
v
EC1440ELDJ
.651
.329
.177
—
.157
.001
2
v
EDCT-E.LDJ
P38
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
catalog number EC1402FLDJ EC1404FLDJ
v v
v
v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
Shoulder Mills
EDCT-F.LDJ
v v
v
v
www.kennametal.com
Mill 1-14™ Helical Indexable Inserts
EDCT-E.GD
v
first choice
j
alternate choice
P M K N S H
EDCT-LD
j v
v v
v v
j j
v j
v j j
v v v v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-LD
catalog number EC1404ELD EC1408ELD
LI .687 .688
W .334 .334
S .177 .177
BS .116 .101
Rε .016 .031
hm .002 .002
cutting edges 2 2
EC1412ELD EC1416ELD
.688 .688
.333 .333
.177 .177
.085 .070
.047 .062
.002 .002
2 2
v
EC1431ELD
.689
.331
.177
.010
.122
.002
2
v
catalog number EC1404EGD EC1408EGD
LI .687 .688
W .334 .334
S .177 .177
BS .116 .101
Rε .016 .031
hm .002 .002
cutting edges 2 2
EC1412EGD EC1416EGD
.688 .688
.333 .333
.177 .177
.085 .070
.047 .062
.002 .002
2 2
v
EC1431EGD
.689
.331
.177
.010
.122
.002
2
v
v v
v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDCT-E.GD
v
v
v
v
v
Shoulder Mills
v
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P39
Mill 1-14™ Helical Indexable Inserts
EDPT-S.GE
EDPT-S.GD
EDPT-S.GD2
v
first choice
j
alternate choice
P M K N S H
EDPT-E.HD catalog number EP1404EHD EP1408EHD
LI .687 .688
W .330 .330
S .177 .177
BS .116 .101
Rε .016 .031
hm .003 .003
cutting edges 2 2
EP1412EHD EP1416EHD
.688 .688
.329 .329
.177 .177
.085 .070
.047 .062
.003 .003
EP1420EHD EP1424EHD
.688 .689
.329 .328
.177 .177
.054 .039
.079 .094
EP1431EHD EP1440EHD
.689 .651
.327 .325
.177 .177
.010 —
catalog number EP1404SGE EP1408SGE
LI .686 .686
W .323 .322
S .175 .175
EP1412SGE EP1416SGE
.687 .687
.320 .320
EP1431SGE
.687
catalog number EP1408SGD EP1412SGD EP1416SGD
j v
v v
v v
j j
v j
v j j
v v v v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-E.HD
v v v v
v
v v v v
v
2 2
v v v v
v
v v v v
v
.003 .003
2 2
v v
v
v v
v
.122 .157
.003 .003
2 2
v v
v
v v
v
BS .110 .094
Rε .016 .031
hm .005 .005
cutting edges 2 2
.175 .175
.078 .062
.047 .062
.005 .005
.318
.175
.005
.122
LI .688 .688
W .330 .329
S .177 .177
BS .101 .085
.688
.329
.177
LI .688
W .330
S .177
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
EDPT-S.GE
v v
v v
v v
v v
2 2
v v
v
v v
v
.005
2
v v
v v
Rε .031 .047
hm .004 .004
cutting edges 2 2
.070
.062
.004
2
BS .103
Rε .031
hm .004
cutting edges 2
EDPT-S.GD2 catalog number EP1408SGD2
P40
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 v
v
v
v
v v
v
v
v
KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30
Shoulder Mills
EDPT-S.GD
v
v
v
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Mill 1-14™ Helical Recommended Starting Speeds and Feeds Recommended Starting Speeds and Feeds [SFM]
— — — — — — — — — — — — 3990 3580 — — — — —
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
KC410M
KC422M
— — — — — — — — — — — — 3550 3270 — — — — —
— — — — — — — — — — — — 3270 3000 — — — — —
— — — — — — — — — — — — 3520 3100 — — — — —
700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
— — — — — — — — — 1380 1095 920 — — — — — — —
KC725M 750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
— — — — — — — — — — — — 3100 2870 — — — — —
KC520M — — — — — — — — — — — — 2870 2500 — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
— — — — — — — — — 1115 910 750 — — — — — — —
1810 1120 1010 760 910 630 730 670 530 1180 940 790 — — — — — — —
KCK15 — — — — — — — — — 1255 975 815 — — — — — — —
KC522M
— — — — — — — — — 800 620 520 — — — — — — —
— — — — — — — — — 710 580 470 — — — — — — —
1080 900 830 740 610 540 670 610 460 750 590 490 — — 130 130 170 230 —
1470 910 830 630 750 475 570 520 410 960 770 650 — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
880 660 580 490 490 330 540 430 310 600 490 400 — — 90 90 90 120 —
940 790 700 610 550 410 590 520 400 680 530 440 — — 120 120 130 170 —
KCPM20
KCPK30
1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD
.003 .003 .004 .005 .007 .007 .007 .007
10% .007 .008 .008 .011 .014 .014 .016 .017
.009 .014 .014 .017 .020 .021 .024 .028
.003 .003 .003 .004 .005 .005 .005 .005
Light Machining
20% .005 .006 .006 .008 .010 .010 .012 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .007 .002 .004 .006 .002 .011 .002 .005 .009 .002 .010 .002 .005 .009 .002 .013 .003 .007 .011 .003 .015 .004 .009 .013 .004 .015 .004 .009 .013 .004 .017 .004 .010 .015 .004 .020 .004 .011 .018 .004
40% .004 .005 .005 .007 .008 .008 .010 .010
.006 .009 .008 .010 .012 .012 .014 .016
General Purpose
.002 .002 .002 .003 .004 .004 .004 .004
50–100% .004 .005 .005 .006 .008 .008 .009 .010
.006 .008 .008 .010 .012 .012 .014 .016
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .S..GD2 .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
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P41
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Mill 1-14™ Helical Application Data Application Examples
ramp angle ramping
helical interpolation
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
Ø DH/DH1
insert style Mill 1-14 Mill 1-14
cutting diameter 1.25 1.50
max ramp angle 5.4˚ 4.0˚
min hole diameter (DH min) 1.862 2.370
max flat-bottom hole diameter (DH1 max) 2.312 2.822
max diameter (no flat bottom) 2.5 3
Mill 1-14 Mill 1-14
2.00 2.50
2.6˚ 1.9˚
3.368 4.367
3.822 4.822
4 5
Shoulder Mills
Best Machining Practices
Contouring/Profiling Ae = up to 50% of cutter Ø. This can be used with or without coolant/air blast, depending on materials being machined.
P42
Slotting Full width cutting or profiling over 50% of the cutter Ø. It is suggested to use coolant or air blast to evacuate chips. If necessary, reduce coolant nozzle hole size, which adds more pressure, and the chip is forced out of the chip gash.
Ramping Only machine to the depth of the first insert. Observe the ramping angles given in the catalog.
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Mill 1-14™ Helical Application Data
Slotting by Plunging Slot with the alternate side method, alternating the cuts from side to side. This will enable the cutter to move away from the material prior to moving back up in the Z-axis. The cutter will not be in contact with the workpiece. Follow the direction of the arrows. Move 3 axes simultaneously into the center of the slot. Maximum step over .315" (8mm).
With multiple Z-axis passes, when the final depth is achieved, move straight back up in the Z-axis, then repeat at the next step over.
order number 3732889 3732890 3732891 3732892 3732933 3732934 3732935 3732936 3732937 3732938 3732939 3786638
D1 1.25 1.50 1.50 1.50 2.00 2.00 2.00 2.50 2.50 2.50 2.50 2.50
M1H32J2R50B32S90ED14C4 M1H40J3R50B32S90ED14C6 M1H40J3R65B32S90ED14C9 M1H40J4R80B32S90ED14C12 M1H40J3R80B32S90ED14C12 M1H50T3R50A22S90ED14C6 M1H50T3R65A22S90ED14C9 M1H50J3R80B40S90ED14C12 M1H63T3R50A27S90ED14C6 M1H63T3R65A27S90ED14C9 M1H63T4R65A27S90ED14C12 M1H63T3R75A27S90ED14C12 5 M1H63T5R75A27S90ED14C20
3742932 3743033 3743034 5085631 3743035 3743036 3743037 3743038 3743039 3743040 3743041 3743042 3831819
32 40 40 40 40 50 50 63 63 63 63 63 63
Metric Cutters
Inch Cutters
catalog number M1HR125E14W125Z2L200C4 M1HR150E14W125Z3L200C6 M1HR150E14W125Z3L250C9 M1HR150E14W125Z3L300C12 M1HR200E14S075Z3L200C6 M1HR200E14S075Z3L250C9 M1HR200E14W150Z3L300C12 M1HR250E14S100Z3L200C6 M1HR250E14S100Z3L250C9 M1HR250E14S100Z4L250C12 M1HR250E14S100Z3L300C12 5 M1HR250E14S100Z5L300C20
ZU
Mtg.
2 3 3 3 3 3 3 3 3 4 3 5
Z 4 6 9 12 6 9 12 6 9 12 12 20
2 3 3 4 3 3 3 3 3 3 4 3 5
4 6 9 12 12 6 9 12 6 9 12 12 20
1
W W W W S S W S S S S S
D 1.25 1.25 1.25 1.25 0.75 0.75 1.50 1.00 1.00 1.00 1.00 1.00
L2 2.00 2.00 2.50 3.00 — — 3.00 — — — — —
L 4.28 4.28 4.78 5.28 2.00 2.5 5.69 2.00 2.50 2.50 3.00 3.00
Ap1 max 1.09 1.09 1.61 2.13 1.07 1.59 2.10 1.06 1.57 1.57 2.07 2.07
max Ra 3 5.4º 4.0º 4.0º 4.0º 2.6º 2.6º 2.6º 1.9º 1.9º 1.9º 1.9º 1.9º
max CR 4 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.062 0.062 0.062 0.062
max RPM 31100 28400 28400 28400 24600 24600 24600 22000 22000 22000 22000 22000
W W W W W S S W S S S S S
32 32 32 32 32 22 22 40 27 27 27 27 27
50 50 65 80 80 — — 80 — — — — —
111 111 126 141 141 50 65 151 50 65 65 75 75
27,8 27,6 40,8 40,8 54,0 27,3 40,4 53,5 27,0 39,9 39,9 52,8 52,8
5,4º 3,8° 3,8° 3,8° 3,8° 2,7° 2,7° 1,9° 1,9° 1,9° 1,9° 1,9° 1,9°
2,4 2,4 2,4 2,5 2,4 2,4 2,4 2,4 1,6 1,6 1,6 1,6 1,6
31100 28400 28400 28400 28400 24600 24600 24600 22000 22000 22000 22000 22000
2
Shoulder Mills
LOIS™ Mill 1-14 Helical End Mills
Number of effective flutes. Mounting style: W = Weldon®; S = Shell mill. Max ramp angle when radial depth of cut exceeds 0.31" (8mm). Max insert corner radius allowed in first row without cutter body modification. 5 Recommended for profiling applications only. 1 2 3 4
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P43
Mill 1-14â&#x201E;˘ Helical Application Data
Profile, Slot, and Ramp When taking a cut that equals up to 50% of the cutter diameter, you can operate without coolant, unless your material is coolant-dependent. When using more than 50% of the cutter diameter, there is a need to have coolant or an air blast through the nozzles. This will assist with chip evacuation. Please use the feed table when taking a small percentage of the cutter diameter. This will improve the volume of material removed. To achieve a superior surface finish on the base, adjust the feed to suit the finish required. When using this cutter for plunging, the maximum suggested step over is .130" (3,30mm). Always try to move the cutter and insert away from the material when retracting in the Z-axis. This can be done when employing the alternate cut method (zig zag method). Use a 3-axis move to get all axes moving at the same time, suggest .010" (0,25mm). When machining a conventional slot, you have to move straight up in the Z-axis.
Circular and Helical Interpolation External Radial width of cut (Ae)
Ae
When profiling around the external part of a component, it is important to increase the feed rate. This will maintain the chip thickness value. The programmed feed rate needs to be calculated at the cutter centerline. For external profiling, adjust the feed rate for feed at the cutter centerline. Increase the feed rate for external profiling. Cutter centerline
Internal Radial width of cut (Ae) Cutter centerline
Ae
When machining inside a component profile, the area of contact is larger. The feed rate needs to be slower and at the centerline.
Shoulder Mills
For internal profiling, adjust the feed rate for feed at the cutter centerline. This will effectively reduce the feed rate as the distance traveled is less than the peripheral distance.
Cutting Data Reference page P41 for both speed and feed data. Each insert has an average chip thickness value that will enable you to determine the feed per tooth. Please remember when using less than 50% of the cutter diameter, the feed rate will need to be increased. Failure to do so will result in premature insert failure. Running too slowly will reduce tool life.
Spare Parts Please make sure all the spare parts in the cutters are fully tightened prior to using the product. Shell mill cutters no longer have coolant grooved bolts. We now have adapters that will enable the coolant to be fed through the adapter pilot diameter.
True Through Coolant Shell Mill Adapters
P44
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ERICKSON
™
Superior Gripping For bearing milling chucks when grip counts. ERICKSON — the industry name you can trust. • • • •
Heavy- and fine-milling applications. Great accuracy ≤5µm (.0002") at 3 x D and best gripping system. Pre-balanced to high specifications. Versatile as a collet chuck with the use of reduction sleeves.
Visit www.kennametal.com or contact your local Authorized Kennametal Distributor.
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Mill 1-18™ Primary Application Mill 1-18 is a versatile, functional cutter system for a range of cutting tasks. Mill 1-18 cutters can be used for profiling, slotting, ramping, helical interpolation, plunging, and other milling applications. It’s a single tool with multi-functional benefits. The Mill 1-18 inserts also are specially designed to add cutting versatility, especially for larger axial depths of cut. Results include significantly reduced cycle times and lower cutting forces.
Features and Benefits Features • Inserts for larger axial depth of cut. • Inserts radii up to .250" (6,35mm). • Axial depth of cut up to .708" (18mm). • Cutter diameters up to 8" (160mm). • Beyond™ grade technology.
Benefits • Slotting, profiling, ramping, helical interpolation, and plunging. • Angled screw for insert retention. • Insert geometries and grades for most workpiece materials.
P46
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Mill 1-18™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Weldon® Shank order number 2267545 2267550
catalog number M1D097E1802W100L175 M1D100E1802W100L175R
D1 .970 1.000
D 1.000 1.000
L 4.030 3.968
L2 1.750 1.688
Ap1 max .710 .640
Z 2 2
max ramp angle 17.5° 13.6°
lbs .67 .70
max RPM 37710 37000
2267546 2267552
M1D100E1802W100L175 M1D100E1802W100L375R
1.000 1.000
1.000 1.000
4.030 5.968
1.750 3.688
.710 .640
2 2
16.5° 13.6°
.69 1.10
37000 37000
2267547 2267624
M1D100E1802W100L375 M1D125E1803W125L225R
1.000 1.250
1.000 1.250
6.030 4.468
3.750 2.188
.710 .650
2 3
16.5° 7.5°
1.09 1.22
37000 32300
2267623 2267626
M1D125E1803W125L225 M1D125E1803W125L425R
1.250 1.250
1.250 1.250
4.530 6.468
2.250 4.188
.710 .650
3 3
10.5° 7.5°
1.23 1.83
32300 32300
2267625
M1D125E1803W125L425
1.250
1.250
6.530
4.250
.710
3
10.5°
1.84
32300
D1 .970 1.000
insert screw MS2126 MS2126
in. lbs. 30.0 30.0
Torx Plus driver DT15IP DT15IP
1.250
MS2126
30.0
DT15IP
Shoulder Mills
Spare Parts
NOTE: “R” in catalog number designates factory relieved tool for insert radii .187" and .250". For example: M1D100E1802W100L375R. Additional insert screws may be ordered in packages of five pieces from catalog number MS2126PKG. Standard milling cutters will accept insert nose radii up to .078" without modification.
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P47
Mill 1-18™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Reduced Weldon® Shank order number 2452372 2452414
catalog number M1D100E1802W075L175 M1D125E1802W100L225
D1 1.000 1.250
D .750 1.000
L 3.780 4.530
L2 1.750 2.250
Ap1 max .710 .710
Z 2 2
max ramp angle 16.5° 10.5°
lbs .45 1.00
max RPM 37000 32300
2635710 2267627
M1D125E1803W100L225 M1D150E1803W125L225
1.250 1.500
1.000 1.250
4.530 4.530
2.250 2.250
.710 .710
3 3
10.5° 8.0°
.95 1.50
32300 29020
2267631 2267651
M1D150E1803W125L425R M1D150E1803W125L425
1.500 1.500
1.250 1.250
6.468 6.530
4.188 4.250
.640 .710
3 3
5.3° 8.0°
2.40 2.40
29020 29020
2267628 2267629
M1D150E1804W125L225R M1D150E1804W125L225
1.500 1.500
1.250 1.250
4.468 4.530
2.188 2.250
.640 .710
4 4
5.3° 8.0°
1.40 1.40
29020 29020
2267621
M1D200E1805W125L225
2.000
1.250
4.530
2.250
.710
5
5.0°
2.00
24670
Shoulder Mills
Spare Parts
D1 1.000 1.250
insert screw MS2126 MS2126
in. lbs. 30.0 30.0
Torx Plus driver DT15IP DT15IP
1.500 2.000
MS2126 MS2126
30.0 30.0
DT15IP DT15IP
NOTE: “R” in catalog number designates factory relieved tool for insert radii .187" and .250". For example: M1D100E1802W100L375R. Additional insert screws may be ordered in packages of five pieces from catalog number MS2126PKG. Standard milling cutters will accept insert nose radii up to .078" without modification.
P48
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Mill 1-18™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Cylindrical Shank order number 2267534 2267535
catalog number M1D100E1802C100L800 M1D100E1802C100L1000
D1 1.000 1.000
D 1.000 1.000
L 8.000 10.000
L2 3.750 3.750
Ap1 max .710 .710
Z 2 2
max ramp angle 16.5° 16.5°
lbs 1.49 1.91
max RPM 37000 37000
2267536 2267537
M1D125E1802C125L800 M1D125E1802C125L1000
1.250 1.250
1.250 1.250
8.000 10.000
4.250 4.250
.710 .710
2 2
10.5° 10.5°
2.40 3.06
32300 32300
2267538 2267539
M1D150E1803C125L800 M1D150E1803C125L1000
1.500 1.500
1.250 1.250
8.000 10.000
4.250 4.250
.710 .710
3 3
8.0° 8.0°
3.00 3.70
29020 29020
Spare Parts
D1 1.000 1.250
insert screw MS2126 MS2126
in. lbs. 30.0 30.0
Torx Plus driver DT15IP DT15IP
1.500
MS2126
30.0
DT15IP
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Shoulder Mills
NOTE: Additional insert screws may be ordered in packages of five pieces from catalog number MS2126PKG. Standard milling cutters will accept insert nose radii up to .078" without modification.
P49
Mill 1-18™ Indexable Shell Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
Shoulder Mills
Shell Mills order number 2267542 2267541
catalog number M1D200E1803S075L157 M1D200E1803SS75L157
D1 2.000 2.000
D .750 .750
D4 — —
D6 1.688 1.688
L 1.575 1.575
Ap1 max .700 .700
Z 3 3
max ramp angle 5.0° 5.0°
lbs .78 .81
max RPM 24670 24670
2267540 2267650
M1D200E1805SS75L157 M1D200E1805S075L157
2.000 2.000
.750 .750
— —
1.750 1.750
1.575 1.575
.700 .700
5 5
5.0° 5.0°
.74 .72
24670 24670
2267614 2267632
M1D250E1804S075L157 M1D250E1806S075L157
2.500 2.500
.750 .750
— —
1.750 1.750
1.575 1.575
.690 .690
4 6
4.0° 4.0°
1.15 1.02
21820 21820
2267616 2267615
M1D300E1805S100L175 M1D300E1807SS100L175
3.000 3.000
1.000 1.000
— —
2.188 2.188
1.750 1.750
.690 .690
5 7
3.0° 3.0°
1.93 1.84
19780 19780
2267643 2267617
M1D300E1807S100L175 M1D400E1806S150L200
3.000 4.000
1.000 1.500
— —
2.188 3.625
1.750 2.000
.690 .690
7 6
3.0° 2.0°
1.81 3.72
19780 16970
2267644 2267645
M1D400E1808S150L200 M1D500E1809S150L200
4.000 5.000
1.500 1.500
— —
3.625 3.750
2.000 2.000
.690 .690
8 9
2.0° 1.5°
3.58 5.60
16970 15100
2267646 2267618
M1D600E1808S150L200 M1D600E1808S200L200
6.000 6.000
1.500 2.000
— —
3.750 4.875
2.000 2.000
.690 .690
8 8
1.2° 1.2°
7.93 8.54
13740 13740
2267620
M1D800E1812S250L250
8.000
2.500
4.000
6.125
2.500
.690
12
1.0°
16.87
11850
Spare Parts
D1 2.000 2.000
insert screw MS2126 MS2126
in. lbs. 30.0 30.0
Torx Plus driver DT15IP DT15IP
socket-head cap screw with coolant groove S445CG KLSS0712C
coolant lock screw — —
flat point socket set screw — —
2.500 3.000
MS2126 MS2126
30.0 30.0
DT15IP DT15IP
S445CG KLSS1013C
— —
— —
3.000 4.000
MS2126 MS2126
30.0 30.0
DT15IP DT15IP
S2044CG —
— KLS15C
— MS1297
5.000 6.000
MS2126 MS2126
30.0 30.0
DT15IP DT15IP
— —
KLS15C KLS20C
MS1297 MS1297
6.000 8.000
MS2126 MS2126
30.0 30.0
DT15IP DT15IP
— —
KLS15C —
MS1297 —
NOTE: “Speed screw” differential lock-up system is identified by the “SS” in the catalog number. For example: M1D200E1803SS075L157. Additional insert screws may be ordered in packages of five pieces from catalog number MS2126PKG. Standard milling cutters will accept insert nose radii up to .078" without modification.
P50
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Mill 1-18™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Steep Taper CV40 order number 2267549 2541967
catalog number M1D100E1802CV40L250 M1D100E1802CV40L450
CSMS system size CV40 CV40
D1 1.000 1.000
L1 2.500 4.500
L3 1.625 2.625
Ap1 max .710 .710
Z 2 2
max ramp angle 16.5° 16.5°
lbs 2.04 2.79
max RPM 37000 37000
2267551 2541970
M1D125E1803CV40L288 M1D125E1803CV40L488
CV40 CV40
1.250 1.250
2.875 4.875
2.000 3.000
.710 .710
3 3
10.5° 10.5°
2.26 3.14
32300 32300
2267548 2541972
M1D150E1804CV40L288 M1D150E1804CV40L488
CV40 CV40
1.500 1.500
2.875 4.875
2.000 3.000
.710 .710
4 4
8.0° 8.0°
2.43 3.56
29020 29020
Spare Parts
D1 1.000 1.250
insert screw MS2126 MS2126
in. lbs. 30.0 30.0
Torx Plus driver DT15IP DT15IP
1.500
MS2126
30.0
DT15IP
www.kennametal.com
Shoulder Mills
NOTE: Additional insert screws may be ordered in packages of five pieces from catalog number MS2126PKG. Standard milling cutters will accept insert nose radii up to .078" without modification.
P51
Mill 1-18™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities.
End Mills • Steep Taper BT40 order number 2541969 2541986
catalog number M1D100E1802BT40L450 M1D125E1803BT40L488
CSMS system size BT40 BT40
D1 1.000 1.250
L1 4.500 4.875
L3 2.625 3.000
Ap1 max .710 .710
Z 2 3
max ramp angle 16.5° 10.5°
lbs 2.85 3.21
max RPM 37000 32300
2541984
M1D150E1804BT40L488
BT40
1.500
4.875
3.000
.710
4
8.0°
3.59
29020
Spare Parts
D1 1.000 1.250
insert screw MS2126 MS2126
in. lbs. 30.0 30.0
Torx Plus driver DT15IP DT15IP
1.500
MS2126
30.0
DT15IP
Shoulder Mills
NOTE: Additional insert screws may be ordered in packages of five pieces from catalog number MS2126PKG. Standard milling cutters will accept insert nose radii up to .078" without modification.
P52
www.kennametal.com
Mill 1-18™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..HD KCPK30 .E..GD KC725M .E..GD KC725M .E..GD KC520M .E..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..LD KC522M .E..LD KC522M .E..HD KC725M .S..GE KCPM20
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GD KCPK30 .E..HD KC725M .E..HD KC725M .S..GD KCK15 .S..GD KCPK30 .E..LDJ KC422M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M .S..GE KCPM20
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GD KC725M .S..GE KC725M .E..HD KCPK30 .E..HD KCPK30 .E..LD KC522M .E..LDJ KC422M .S..GE KC725M .S..GE KC725M — — — —
Indexable Inserts
EDCT-E.LDJ
first choice
j
alternate choice
EDCT-F.LDJ
j
v j
v j j
v v v j
LI .856 .857
W .432 .432
S .217 .217
BS .121 .106
Rε .016 .031
hm .001 .001
cutting edges 2 2
EC1812FJ EC1816FJ
.857 .858
.432 .431
.217 .217
.090 .075
.047 .062
.001 .001
2 2
v
EC1820FJ EC1824FJ
.858 .858
.431 .430
.217 .217
.059 .044
.079 .095
.001 .001
2 2
v
EC1832FJ EC1840FJ
.858 .818
.430 .428
.217 .217
.013 —
.125 .157
.001 .001
2 2
v
EC1848FJ EC1850FJ
.795 .785
.426 .426
.217 .217
— —
.188 .197
.001 .001
2 2
v
EC1864FJ
.737
.422
.217
—
.250
.001
2
v
catalog number EC1808EJ EC1812EJ
LI .857 .857
W .432 .432
S .217 .217
BS .106 .090
Rε .031 .047
hm .001 .001
cutting edges 2 2
EC1816EJ EC1824EJ
.858 .858
.431 .430
.217 .217
.075 .044
.062 .094
.001 .001
2 2
v
EC1832EJ EC1840EJ
.858 .818
.430 .428
.217 .217
.013 —
.125 .157
.001 .001
2 2
v
EC1848EJ EC1864EJ
.795 .737
.426 .422
.217 .217
— —
.188 .250
.001 .001
2 2
v
www.kennametal.com
v v j j
v v
catalog number EC1804FJ EC1808FJ
EDCT-E.LDJ
v
v v v
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
Shoulder Mills
v v
v
v
v
v
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDCT-F.LDJ
v v
v
v
v
P53
Mill 1-18™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .S..GE KCPK30 .E..HD KCPK30 .E..GD KC725M .E..GD KC725M .E..GD KC520M .E..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .E..LD KC522M .E..LD KC522M .E..HD KC725M .S..GE KCPM20
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..HD KC725M .E..HD KCPK30 .S..GD KCPK30 .E..HD KC725M .E..HD KC725M .S..GD KCK15 .S..GD KCPK30 .E..LDJ KC422M .F..LDJ KC410M .E..HD KC725M .E..HD KC725M .S..GE KC725M .S..GE KCPM20
Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GD KC725M .S..GE KC725M .E..HD KCPK30 .E..HD KCPK30 .E..LD KC522M .E..LDJ KC422M .S..GE KC725M .S..GE KC725M — — — —
Indexable Inserts
EDCT-E.GD
first choice
j
alternate choice
Shoulder Mills
EDCT-LD
v
v v
v v v
j j
v j
v j j
v v v v v j
catalog number EC1808E2 EC1816E
LI .857 .858
W .432 .431
S .217 .217
BS .106 .075
Rε .031 .062
hm .002 .002
cutting edges 2 2
EC1832E EC1840E
.858 .818
.430 .428
.217 .217
.013 —
.125 .157
.002 .002
2 2
v
EC1848E EC1864E
.795 .737
.426 .422
.217 .217
— —
.188 .250
.002 .002
2 2
v
catalog number EC1804E EC1808E
LI .856 .857
W .432 .432
S .217 .217
BS .121 .106
Rε .016 .031
hm .004 .004
cutting edges 2 2
EC1812E
.857
.432
.217
.090
.047
.004
2
EDCT-E.GD
P54
j
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
v v
v
v
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDCT-LD
v v
v
v
www.kennametal.com
Mill 1-18™ Indexable Inserts
EDPT-SGD
v
first choice
j
alternate choice
P M K N S H
EDPT-E.GD
j
v
v v
v v v
j j
v j
v j j
v v v v v j
catalog number EP1808E EP1812E
L1 .857 .857
W .432 .433
S .217 .217
BS .106 .090
Rε .031 .047
hm .004 .004
cutting edges 2 2
EP1816E EP1824E
.858 .858
.431 .430
.217 .217
.075 .044
.062 .095
.004 .004
2 2
v v v v
EP1832E EP1848E
.858 .795
.430 .426
.217 .217
.013 —
.125 .189
.004 .004
2 2
v v v v
EP1864E
.740
.422
.217
—
.250
.004
2
v v v
catalog number EP1808EHD EP1812EHD
L1 .857 .857
W .429 .428
S .217 .217
BS .106 .090
Rε .031 .047
hm .003 .003
cutting edges 2 2
EP1816EHD EP1832EHD
.857 .858
.428 .426
.217 .217
.075 .012
.062 .125
.003 .003
EP1840EHD EP1848EHD
.823 .794
.424 .423
.217 .217
— —
.157 .188
EP1864EHD
.740
.420
.217
—
catalog number EP1808SGE EP1812SGE
L1 .855 .856
W .421 .420
S .214 .214
EP1816SGE EP1832SGE
.856 .856
.420 .418
catalog number EP1808S EP1812S
L1 .857 .857
EP1816S EP1832S EP1848S EP1864S
EDPT-EHD
v
v v
v
v v
v v
v v v v
v
v
v
v
2 2
v
v
v
v
.003 .003
2 2
v
v
v
v
.250
.003
2
v
v
BS .095 .079
Rε .031 .047
hm .005 .005
cutting edges 2 2
.214 .214
.063 .003
.062 .125
.005 .005
2 2
W .429 .429
S .217 .217
BS .106 .090
Rε .031 .047
hm .006 .006
cutting edges 2 2
.858 .858
.428 .426
.217 .217
.075 .013
.062 .125
.006 .006
.795 .739
.423 .419
.216 .217
— —
.189 .250
.005 .005
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDPT-SGE
v
v
v v
v
v
v v
v
v
v v
v
v
v v
www.kennametal.com
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDPT-SGD
v v
v
v v
v
2 2
v v
v
v
v
2 2
v v
P55
Shoulder Mills
EDPT-SGE
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDPT-EHD
KC410M KC422M KC520M KC522M KC525M KC725M KCK15 KCPM20 KCPK30
EDPT-E.GD
Mill 1-18™ Recommended Starting Speeds and Feeds • 0° Approach Angle Recommended Starting Speeds and Feeds [SFM]
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
KC410M — — — — — — — — — — — — 3990 3550 — — — — —
— — — — — — — — — — — — 3550 3270 — — — — —
KC422M — — — — — — — — — — — — 3270
— — — — — — — — — — — — 3520
3000 — — — — —
3100 — — — — —
— — — — — — — — — — — — 3100 2870 — — — — —
KC725M 860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
2500 — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
KC522M — — — — — — — — — 710
1080
580 470 — — — — — — —
590 490 — — 130
KCK15 700
750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
KC520M — — — — — — — — — — — — 2870
— — — — — — — — — 1380
530 460 390 390 260 450 360 260 — — — — — 80
1095 920 — — — — — — —
80 80 100 —
— — — — — — — — — 1255 975 815 — — — — — — —
940 790 700 610 550 410 590 520 400 680 530 440 — — 120 120 130 170 300
900 830 740 610 540 670 610 460 750
130 170 230 390
KC525M 880
720
660 580
590 520
490 490
460 490
330 540
430 490
430 310 600 490 400 — — 90
430 300 — — — — — 200
90 90
200 160
120 230
200 —
KCPM20 — — — — — — — — — 1115
1810
910 750 — — — — — — —
940 790 — — — — — — 460
1120 1010 760 910 630 730 670 530 1180
660 520 490 430 460 390 460 390 260 — — — — — 180 180 150 160 —
590 490 460 390 430 360 430 360 230 — — — — — 160 160 130 130 —
KCPK30
1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — 380
1470
1485
910 830
920 830
630 750
620 850
475 570
520 680
520 410 960
610 475 965
770 650 — — — — — — 310
770 645 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .E..HD
.003 .003 .005 .007 .007 .007 .007
10% .007 .008 .011 .012 .014 .015 .017
.009 .014 .019 .021 .023 .026 .028
.003 .003 .004 .005 .005 .005 .005
Light Machining
20% .005 .006 .008 .009 .010 .011 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .007 .002 .004 .006 .002 .011 .002 .005 .009 .002 .014 .003 .007 .012 .003 .015 .004 .008 .013 .004 .017 .004 .009 .015 .004 .019 .004 .010 .016 .004 .020 .004 .011 .018 .004
40% .004 .005 .007 .007 .008 .009 .010
.006 .009 .011 .013 .014 .015 .016
General Purpose
.002 .002 .003 .004 .004 .004 .004
50–100% .004 .005 .006 .007 .008 .009 .010
.006 .008 .011 .012 .014 .015 .016
Heavy Machining
Insert Geometry .F..LDJ .E..LDJ .E..LD .E..GD .S..GE .S..GD .E..HD
NOTE: Use “Light Machining” values as starting feed rate.
P56
www.kennametal.com
Mill 1-18™ Application Data Application Examples
ramp angle ramping
helical interpolation
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
Ø DH/DH1
cutting diameter .970 1.000
max ramp angle 18˚ 17˚
min hole diameter (DH min) 1.124 1.182
max flat-bottom hole diameter (DH1 max) 1.776 1.836
max diameter (no flat bottom) 1.94 2.00
Mill-1, 18mm Mill-1, 18mm
1.250 1.500
11˚ 8˚
1.686 2.182
2.336 2.836
2.50 3.00
Mill-1, 18mm Mill-1, 18mm
2.000 1.500
5˚ 8˚
3.180 2.180
3.836 2.836
4.00 3.00
Mill-1, 18mm Mill-1, 18mm
2.000 2.500
5˚ 4˚
3.176 4.174
3.862 4.862
4.00 5.00
Mill-1, 18mm Mill-1, 18mm
3.000 4.000
3˚ 2˚
5.174 7.174
5.862 7.862
6.00 8.00
Mill-1, 18mm Mill-1, 18mm
5.000 6.000
2˚ 1˚
9.172 11.172
9.862 11.862
10.00 12.00
Mill-1, 18mm
8.000
1˚
15.172
15.862
16.00
Shoulder Mills
insert style Mill-1, 18mm Mill-1, 18mm
www.kennametal.com
P57
Mill 1-25™ Primary Application Also known as Mill1 Max, the Mill 1-25 cutter is made specifically for aluminum machining but is also useful when machining cast iron. High-Feed capabilities enable routing applications with an axial depth of cut of up to .98" (25mm).
Features and Benefits Functions • Strong, thick inserts over .200" (5,2mm) thick. • Axial depth of cut up to .98" (25mm). • Cylindrical, monoblock/HSK63A, CV50, and shell mills.
Benefits • Made for machining aluminum, but also useful for machining cast iron. • High-Feed capability for routing applications. • Balanced-by-design — if running over 10,000 RPM, balance the cutter assembly.
P58
www.kennametal.com
Mill 1-25™ Indexable End Mills • For aluminum machining. • High-speed capability. • Insert screws should be changed when inserts are changed.
End Mills • Weldon® Shank order number 2530317
catalog number M1D150K2502W125L200
D1 1.500
D 1.250
L 4.280
L2 2.000
Ap1 max .980
Z 2
max ramp angle 16.5°
lbs 1.21
max RPM 25200
Spare Parts
insert screw MS1374
D1 1.500
Torx driver DT15
in. lbs. 35.0
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
End Mills • Cylindrical Shank order number 2530318 2530319
catalog number M1D150K2502C125L200 M1D150K2502C125L300
D1 1.500 1.500
D 1.250 1.250
L 4.280 5.280
L2 2.000 3.000
Ap1 max .980 .980
Z 2 2
max ramp angle 16.5° 16.5°
lbs 1.23 1.65
max RPM 25200 25200
2530320 2530322
M1D150K2502C125L400 M1D200K2503C125L200
1.500 2.000
1.250 1.250
6.280 4.155
4.000 2.000
.980 .976
2 3
16.5° 10.0°
2.07 1.54
25200 20300
Spare Parts
D1 1.500 2.000
insert screw MS1374 MS1374
in. lbs. 35.0 35.0
Torx driver DT15 DT15
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P59
Mill 1-25™ Indexable Shell Mills • For aluminum machining. • High-speed capability. • Insert screws should be changed when inserts are changed.
Shell Mills order number 2581445 2581447
catalog number M1D200K2502S075L200 M1D250K2503S100L225
D1 2.000 2.500
D .750 1.000
D6 1.750 2.190
L 2.000 2.250
Ap1 max .980 .970
Z 2 3
max ramp angle 10.0° 7.0°
lbs .87 1.49
max RPM 20300 17500
2496869 2581449
M1D300K2503S100L225 M1D400K2504S125L225
3.000 4.000
1.000 1.250
2.190 2.880
2.250 2.250
.970 .970
3 4
5.0° 3.5°
2.33 3.05
15600 13100
Spare Parts
D1 2.000 2.500
insert screw MS1374 MS1374
in. lbs. 35.0 35.0
Torx driver DT15 DT15
coolant lock screw assembly — —
socket-head cap screw with coolant groove S445CG S459CG
3.000 4.000
MS1374 MS1374
35.0 35.0
DT15 DT15
— S2164C
S458CG —
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P60
www.kennametal.com
Mill 1-25™ Indexable End Mills • For aluminum machining. • High-speed capability. • All integral shank tools are balanced to G2.5 at 10,000 RPM. • Insert screws should be changed when inserts are changed.
Monoblocks • HSK63A order number 2530357
catalog number M1D150K2502HSK63L477
shank taper HSK63A
insert screw MS1374
in. lbs. 35.0
D1 L L1 L3 1.500 6.028 4.772 3.500
Ap1 max .984
Z 2
max ramp angle 16.5°
lbs 2.60
max RPM 25200
Spare Parts
D1 1.500
Torx driver DT15
balancing screw KUAM27
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P61
Mill 1-25™ Indexable End Mills
Monoblocks • CV50 order number 2530374
catalog number M1D200K2503CV50L700
shank taper CV50
D1 2.000
L1 7.000
L3 5.375
Ap1 max .976
Z 3
max ramp angle 10.0°
lbs max RPM 10.62 20300
Spare Parts
insert screw MS1374
in. lbs. 35.0
Torx driver DT15
balancing screw KUAM27
Shoulder Mills
D1 2.000
P62
www.kennametal.com
Mill 1-25™ Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.F..LNJ .E..LDJ — — — —
General Purpose Geometry Grade — — — — — — — — — — — — — —
K313 KC410M — — — —
.E..LDJ .E..LDJ — — — —
Heavy Machining Geometry Grade — — — — — — — — — — — — — — .E..LDJ .E..LDJ — — — —
KC410M KC410M — — — —
KC410M KC410M — — — —
Indexable Inserts • KE..25L5..
KEGT-LDJ
KEGT-LDJ2
alternate choice
KEGT-LDJ
v
catalog number KG2508ELDJ KG2512ELDJ
LI 1.239 1.239
W .575 .575
S .205 .205
BS .210 .195
Rε .031 .047
hm .001 .001
cutting edges 2 2
KG2516ELDJ KG2520ELDJ
1.239 1.239
.575 .575
.205 .205
.179 .164
.063 .079
.001 .001
2 2
v
KG2524ELDJ KG2531ELDJ
1.239 1.239
.575 .575
.205 .205
.149 .120
.094 .122
.001 .001
2 2
v
KG2540ELDJ KG2547ELDJ
1.239 1.239
.575 .575
.205 .205
.085 .055
.157 .188
.001 .001
2 2
v
KG2550ELDJ KG2560ELDJ
1.239 1.239
.575 .575
.205 .205
.045 .005
.197 .236
.001 .001
2 2
v
KG2564ELDJ
1.181
.575
.205
—
.252
.001
2
v
LI 31,39
W 14,59
S 5,21
BS 7,30
Rε 0,8
hm —
cutting edges 2
catalog number KEGT25L508PEERLDJ2
www.kennametal.com
v
v
v
v
v
KC410M
KEGT-LDJ2
v
v
P63
Shoulder Mills
first choice
j
KC410M
v
P M K N S H
Mill 1-25™ Recommended Starting Speeds and Feeds Recommended Starting Speeds and Feeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
K313 — — — — — — — — — 620 — — 2610 — — — — — —
— — — — — — — — — 550 — — 2280 — — — — — —
KC410M — — — — — — — — — 490 — — 1960 — — — — — —
— — — — — — — — — — — — 3990 — — — — — —
— — — — — — — — — — — — 3550 — — — — — —
— — — — — — — — — — — — 3270 — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LNJ .E..LDJ
.003 .003
10% .014 .017
.028 .031
.003 .003
Light Machining
20% .010 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .002 .009 .018 .002 .023 .002 .011 .020 .002
40% .008 .010
.016 .018
General Purpose
50–100% .002 .008 .016 .002 .010 .018
Heavy Machining
Insert Geometry .F..LNJ .E..LDJ
Shoulder Mills
NOTE: Use “Light Machining” values as starting feed rate.
P64
www.kennametal.com
More than just the right tool • the ultimate solution for titanium machining
That’s Beyond BLAST.™ That’s Different Thinking. At Kennametal, innovation follows vision. Our revolutionary products and services are inspired by asking “what if?” The solutions that follow — like our Beyond BLAST through-coolant inserts — deliver remarkable results in the world’s most demanding machining environments. A cutting-edge insert that delivers coolant precisely at the cutting edge. Now that’s Different Thinking. That’s Kennametal. To learn more about your productivity gains using Beyond BLAST technology, visit www.kennametal.com. Milling • Beyond BLAST technology uses low-pressure conditions to offer many of the high-pressure performance benefits. • Delivers superior performance on titanium, using either high- or low-pressure coolant systems. • Effective thermal management results in reduced cutting temperatures, improved lubricity, superior chip control, and longer tool life. • Beyond BLAST for milling increases tool life by up to 100% compared with conventional coolant delivery systems.
www.kennametal.com
P65
KSSM™ • Platform Primary Application The Kennametal KSSM platform is a versatile solution providing three insert sizes that cover a wide range of applications: face milling, shoulder milling, slotting, profiling, and Z-axis (plunge milling).
Features and Benefits KSSM IC10 • Four cutting edges. • Excellent surface finishes. • Low power requirements.
KSSM IC12 • Four cutting edges. • Excellent surface finishes. • Low power requirements. • Increased depth of cut.
KSSM IC15 • Four cutting edges. • Excellent surface finish. • Low power consumption. • Economical cutting solution.
P66
www.kennametal.com
KSSM™ 0° • IC 10mm Indexable End Mills • Four cutting edges per insert. • Excellent surface finishes. • Low power requirements.
End Mills • Bridgeport Shank • R8 order number 1229112 1229113
catalog number KISBR150SP10T30F KISBR200SP10T30F
D1 1.500 2.000
L 5.180 5.180
L2 1.250 1.250
Ap1 max .259 .259
Z 4 5
lbs 1.20 1.50
max RPM 30300 26300
Spare Parts
insert screw MS2148 MS2148
Torx Plus driver DT9IP DT9IP
in. lbs. 10.0 10.0
Shoulder Mills
D1 1.500 2.000
End Mills • Weldon® Shank order number 1229091 1229092
catalog number KISR075SP10T30F KISR100SP10T30F
D1 .750 1.000
D .750 1.000
L 3.500 3.500
L2 1.470 1.220
Ap1 max .259 .259
Z 1 2
lbs .40 .60
max RPM 42900 37100
1229095 1229096
KISR125SP10T30F KISR150SP10T30F
1.250 1.500
1.250 1.500
4.030 4.030
1.750 1.340
.259 .259
3 4
1.10 1.63
33200 30300
Spare Parts
D1 .750 1.000
insert screw MS2148 MS2148
in. lbs. 10.0 10.0
Torx Plus driver DT9IP DT9IP
1.250 1.500
MS2148 MS2148
10.0 10.0
DT9IP DT9IP
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
www.kennametal.com
P67
KSSM™ 0° • IC 10mm Indexable End Mills • Four cutting edges per insert. • Excellent surface finishes. • Low power requirements.
End Mills • Cylindrical Shank order number 1229102
catalog number KISR100SP10T30FS4
D1 1.000
D 1.000
L 3.500
L2 1.220
Ap1 max .259
Z 2
lbs .60
max RPM 37100
Spare Parts
D1 1.000
insert screw MS2148
in. lbs. 10.0
Torx Plus driver DT9IP
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P68
www.kennametal.com
KSSM™ 0° • IC 10mm Indexable Shell Mills • Four cutting edges per insert. • Excellent surface finishes. • Low power requirements.
End Mills • Shell Mills order number 1229047 1229078
catalog number KSSR150SP10T30F2 KSSR200SP10T30F3
D1 1.500 2.000
D .500 .750
D6 1.355 1.625
L 1.250 1.750
Ap1 max .258 .258
Z 4 5
lbs .30 .60
max RPM 30300 26300
1229079 1229080
KSSR250SP10T30F4 KSSR300SP10T30F4
2.500 3.000
1.000 1.000
2.065 2.065
1.750 1.750
.258 .258
6 8
.90 1.30
23500 21450
1229081 1229082
KSSR400SP10T30F5 KSSR400SP10T30F6
4.000 4.000
1.250 1.500
2.755 3.567
2.000 2.000
.258 .258
10 10
2.50 3.10
18600 18600
Spare Parts
D1 1.500 2.000
insert screw MS2148 MS2148
in. lbs. 10.0 10.0
Torx Plus driver DT9IP DT9IP
socket-head cap screw S422 S445
2.500 3.000
MS2148 MS2148
10.0 10.0
DT9IP DT9IP
— —
4.000
MS2148
10.0
DT9IP
—
www.kennametal.com
Shoulder Mills
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.
P69
KSSM™ 0° • IC 10mm Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LD2 KC725M .E..GB2 KC725M .E..GB2 KCPK30 .E..LD2 KC725M .E..GB2 KC725M .E..LD2 KC520M .E..GB2 KC520M .F..LE KC410M .F..LE KC410M .E..LD2 KC725M .E..LD2 KC725M .E..GB2 KC725M — —
General Purpose Geometry Grade .E..GB2 KC725M .E..GB2 KCPK30 KCPM20 .E..GB2 .E..GB2 KC725M .E..GB2 KCPK30 .E..GB2 KCK15 KCPK30 .E..GB2 .F..LE KC410M KC410M .F..LE .E..GB2 KC725M .E..GB2 KC725M .S..GB2 KC725M — —
Heavy Machining Geometry Grade .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCPM20 .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCK15 .S..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .S..GB2 KC725M .S..GB2 KC725M — — — —
Indexable Inserts • SP.T10T3
SPCT-LE
v
first choice
j
alternate choice
P M K N S H
v
v v
v
j j
v
v j j
v v
P70
KC410M KC520M KC725M KCK15 KCPM20 KCPK30
Shoulder Mills
SPCT-LE catalog number SPCT31251PPFR8LE SPCT3125PPFR8LE
D .394 .394
S .156 .156
L10 .394 .394
BS .106 .106
Rε .016 .031
hm .001 .001
cutting edges 4 4
SPCT31253PPFR8LE SPCT31254FNLE
.394 .394
.156 .156
.394 .394
.106 —
.047 .063
.001 .001
4 4
v
SPCT31255FNLE
.394
.156
.394
—
.078
.001
4
v
v v
v
www.kennametal.com
KSSM™ 0° • IC 10mm Indexable Inserts • SP.T10T3
SPET-GB2
SPPT-GB2
v
first choice
j
alternate choice
P M K N S H
SPCT-LD2
v
v v
v
j j
v
v j j
v v
KC410M KC520M KC725M KCK15 KCPM20 KCPK30
SPCT-LD2
catalog number SPCT31251PPER8LD2 SPCT3125PPER8LD2
D .394 .394
S .156 .156
L10 .394 .394
BS .106 .106
Rε .016 .031
hm .002 .002
cutting edges 4 4
SPCT31253PPER8LD2 SPCT31254ENLD2
.394 .394
.156 .156
.394 .394
.106 —
.047 .063
.002 .002
4 4
v
SPCT31255ENLD2
.394
.156
.394
—
.078
.002
4
v
catalog number SPET31251PPER8GB2 SPET3125PPER8GB2
D .394 .394
S .156 .156
L10 .394 .394
BS .106 .106
Rε .016 .031
hm .003 .003
cutting edges 4 4
SPET3125PPSR8GB2
.394
.156
.394
.106
.031
.005
4
D .394 .394
S .156 .156
L10 .394 .394
BS .106 .106
Rε .031 .031
hm .003 .005
cutting edges 4 4
SPPT-GB2
v
KC410M KC520M KC725M KCK15 KCPM20 KCPK30
v
v v
v
v v v
v
v v v
v
v v v v v v
Shoulder Mills
catalog number SPPT3125PPER8GB2 SPPT3125PPSR8GB2
v
KC410M KC520M KC725M KCK15 KCPM20 KCPK30
SPET-GB2
v v v
www.kennametal.com
P71
KSSM™ 0° • IC 10mm Recommended Starting Speeds and Feeds Recommended Starting Speeds and Feeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC410M — — — — — — — — — — — — 3990 — — — — — —
— — — — — — — — — — — — 3550 — — — — — —
KC520M — — — — — — — — — — — — 3270 — — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
KC725M — — — — — — — — — 710 580 470 — — — — — — —
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
KCK15 700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
— — — — — — — — — 1380 1095 920 — — — — — — —
— — — — — — — — — 1255 975 815 — — — — — — —
KCPM20 — — — — — — — — — 1115 910 750 — — — — — — —
1810 1120 1010 760 910 630 730 670 530 1180 940 790 — — — — — — —
1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — —
KCPK30 1470 910 830 630 750 475 570 520 410 960 770 650 — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT] Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .015 .002 .007 .013 .002 .018 .004 .009 .016 .004 .020 .004 .011 .018 .004
40% .004 .006 .009 .010
.008 .012 .015 .016
General Purpose
.002 .002 .004 .004
50–100% .004 .006 .008 .010
.008 .012 .014 .016
Heavy Machining
Insert Geometry .F..LE .E..LD2 .E..GB2 .S..GB2
Shoulder Mills
Insert Geometry 10% 20% .F..LE .003 .007 .014 .003 .005 .004 .010 .020 .003 .008 .E..LD2 .007 .014 .025 .005 .011 .E..GB2 .007 .017 .028 .005 .013 .S..GB2 NOTE: Use “Light Machining” values as starting feed rate.
Light Machining
P72
www.kennametal.com
KSSM™ 0° • IC 12mm Indexable End Mills • Four cutting edges per insert. • Excellent surface finishes. • Low power requirements.
End Mills • Shell Mills
0˚
catalog number KSSISR200SD430C3 KSSISR200SD430M3
D1 2.000 2.000
D .750 .750
D4 — —
D6 1.625 1.625
L 1.750 1.750
Ap1 max .361 .361
Z 3 4
lbs .79 .75
max RPM 20450 20450
1024994 1024998
KSSISR200SD430F3 KSSISR250SD430M4
2.000 2.500
.750 1.000
— —
1.625 2.065
1.750 1.750
.361 .361
5 5
.77 1.20
20450 18290
1025000 1024930
KSSISR250SD430F4 KSSISR300SD430C4
2.500 3.000
1.000 1.000
— —
2.065 2.065
1.750 1.750
.361 .361
6 4
1.23 1.42
18290 16700
1024931 1024932
KSSISR300SD430M4 KSSISR300SD430F4
3.000 3.000
1.000 1.000
— —
2.065 2.065
1.750 1.750
.361 .361
6 7
1.38 1.38
16700 16700
1025025 1025029
KSSISR400SD430C5 KSSISR400SD430M5
4.000 4.000
1.250 1.250
— —
2.755 2.755
2.000 2.000
.361 .361
5 7
3.05 3.03
14460 14460
1025033 1025027
KSSISR400SD430F5 KSSISR400SD430C6
4.000 4.000
1.250 1.500
— —
2.755 3.685
2.000 2.000
.361 .361
8 5
3.01 3.58
14460 14460
1025031 1025065
KSSISR400SD430M6 KSSISR400SD430F6
4.000 4.000
1.500 1.500
— —
3.685 3.685
2.000 2.000
.361 .361
7 8
3.57 3.62
14460 14460
1024933 1024964
KSSISR500SD430C6 KSSISR500SD430M6
5.000 5.000
1.500 1.500
— —
3.685 3.685
2.380 2.380
.361 .361
6 8
5.82 5.91
12940 12940
1024965 1024966
KSSISR500SD430F6 KSSISR600SD430C6
5.000 6.000
1.500 1.500
— —
3.685 3.685
2.380 2.380
.361 .361
10 8
5.96 8.52
12940 11800
1024967 1024968
KSSISR600SD430M6 KSSISR600SD430F6
6.000 6.000
1.500 1.500
— —
3.685 3.685
2.380 2.380
.361 .361
10 12
8.58 8.60
11800 11800
1025071 1025094
KSSISR600SD430C8 KSSISR600SD430M8
6.000 6.000
2.000 2.000
— —
4.875 4.875
2.380 2.380
.361 .361
8 10
7.37 7.44
11800 11800
1025097 1025102
KSSISR600SD430F8 KSSISR800SD430C10
6.000 8.000
2.000 2.500
— 4.000
4.875 6.125
2.380 2.380
.361 .361
12 10
7.47 15.40
11800 10230
1025134 1025136
KSSISR800SD430M10 KSSISR800SD430F10
8.000 8.000
2.500 2.500
4.000 4.000
6.125 6.125
2.380 2.380
.361 .361
12 14
15.40 15.30
10230 10230
1025138 1025140
KSSISR1000SD430C10 KSSISR1000SD430M10
10.000 10.000
2.500 2.500
4.000 4.000
8.125 8.125
2.380 2.380
.361 .361
12 16
24.20 25.90
9150 9150
1025142
KSSISR1000SD430F10
10.000
2.500
4.000
8.125
2.380
.361
18
24.40
9150
Shoulder Mills
order number 1024970 1024972
Spare Parts
D1 2.000 2.500
insert screw MS2078 MS2078
in. lbs. 35.0 35.0
Torx Plus driver DT15IP DT15IP
shim — SM449
shim screw — SRS3
in. lbs. 40.0 40.0
hex driver — DH35M
socket-head cap screw S445 S458
3.000 4.000
MS2078 MS2078
35.0 35.0
DT15IP DT15IP
SM449 SM449
SRS3 SRS3
40.0 40.0
DH35M DH35M
— —
5.000 6.000
MS2078 MS2078
35.0 35.0
DT15IP DT15IP
SM449 SM449
SRS3 SRS3
40.0 40.0
DH35M DH35M
— —
8.000 10.000
MS2078 MS2078
35.0 35.0
DT15IP DT15IP
SM449 SM449
SRS3 SRS3
40.0 40.0
DH35M DH35M
— —
NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification. 2" cutter does not have shims. 2", 2.5", and 3" fine-pitch cutters do not have shims.
www.kennametal.com
P73
KSSM™ 0° • IC 12mm Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LD2 KC725M .E..GB2 KCPK30 .E..GB2 KCPK30 .E..LD2 KC725M .E..GB2 KCPK30 .E..LD2 KC520M KCPK30 .E..GB2 .F..LE .F..LE .E..LD2 .E..GB2 .S..GB2 .S..GB2
General Purpose Geometry Grade .E..GB2 KC725M .S..GB2 KCPK30 .E..GB2 KCPM20 .E..GB2 KC725M .S..GB2 KCPK30 .E..GB2 KCK15 .S..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GB2 KC725M .S..GB2 KC725M .S..GB KC725M .S..GB KCPK30
KC410M KC410M KC725M KC725M KC725M KCPM20
Heavy Machining Geometry Grade .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCPM20 .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCK15 .S..GB KCPK30 .F..LE KC410M .F..LE KC410M .S..GB2 KC725M .S..GB KC725M — — — —
Indexable Inserts • SD.T1204
SDCT-LE
first choice
j
alternate choice
Shoulder Mills
SDCT-LE
P74
j v
v v
v v
j j
v j
v j j v
v v v j
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
v
P M K N S H
catalog number SDCT431PDFR8LE SDCT43PDFR8LE
D .500 .500
S .188 .188
L10 .500 .500
BS .106 .106
Rε .016 .031
hm .001 .001
cutting edges 4 4
SDCT433PDFR8LE SDCT434FNLE
.500 .500
.188 .188
.500 .500
.106 —
.047 .063
.001 .001
4 4
v
SDCT435FNLE SDCT436FNLE
.500 .500
.188 .188
.500 .500
— —
.078 .094
.001 .001
4 4
v
SDCT438FNLE
.500
.188
.500
—
.125
.001
4
v
v v
v
v
www.kennametal.com
KSSM™ 0° • IC 12mm Indexable Inserts • SD.T1204
SDCT-LD2
SDCT-GB2
SDCT-GB
v
first choice
j
alternate choice
P M K N S H
j v
v v
v v
j j
v j
v j j v
v v v j
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
SDCT-LD2 catalog number SDCT431PDER8LD2 SDCT43PDER8LD2
D .500 .500
S .188 .188
L10 .500 .500
BS .115 .130
Rε .016 .031
hm .002 .002
cutting edges 4 4
SDCT433PDER8LD2 SDCT434ENLD2
.500 .500
.188 .188
.500 .500
.120 —
.047 .063
.002 .002
4 4
v
SDCT435ENLD2 SDCT436ENLD2
.500 .500
.188 .188
.500 .500
— —
.078 .094
.002 .002
4 4
v
SDCT438ENLD2 SDCT4316ENLD2
.500 .500
.188 .188
.500 .500
— —
.125 .250
.002 .002
4 2
v v
catalog number SDET43PDER8GB2 SDET43PDSR8GB2
D .500 .500
S .188 .188
L10 .500 .500
BS .130 .130
Rε .031 .031
hm .003 .005
cutting edges 4 4
SDET433PDER8GB2 SDET434SNGB2
.500 .500
.188 .188
.500 .500
.120 —
.047 .063
.003 .005
SDET435SNGB2 SDET436SNGB2
.500 .500
.188 .188
.500 .500
— —
.078 .094
SDET438XENGB2 SDET438SNGB2
.500 .500
.188 .188
.500 .500
— —
SDET4316SNGB2
.500
.188
.500
catalog number SDET43PDER8GB SDET43PDSR8GB
D .500 .500
S .188 .188
SDET433PDER8GB SDET4316SNGB
.500 .500
.188 .188
v
v
v
v
v
v
v
v v
v
v
v v
v
4 4
v
v v
v
v
v v
v
.005 .005
4 4
v
v v
v
v
v v
v
.125 .125
.003 .005
2 4
—
.250
.005
2
L10 .500 .500
BS .132 .132
Rε .031 .031
hm .003 .006
cutting edges 4 4
.500 .500
.132 —
.047 .250
.003 .006
4 2
v
v v
v
v
v
v v
v
v v
P75
Shoulder Mills
v
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
SDET-GB
www.kennametal.com
v
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
SDET-GB2
v
KSSM™ 0° • IC 12mm Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LD2 KC725M .E..GB2 KCPK30 .E..GB2 KCPK30 .E..LD2 KC725M .E..GB2 KCPK30 .E..LD2 KC520M KCPK30 .E..GB2 .F..LE .F..LE .E..LD2 .E..GB2 .S..GB2 .S..GB2
General Purpose Geometry Grade .E..GB2 KC725M .S..GB2 KCPK30 .E..GB2 KCPM20 .E..GB2 KC725M .S..GB2 KCPK30 .E..GB2 KCK15 .S..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GB2 KC725M .S..GB2 KC725M .S..GB KC725M .S..GB KCPK30
KC410M KC410M KC725M KC725M KC725M KCPM20
Heavy Machining Geometry Grade .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCPM20 .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCK15 .S..GB KCPK30 .F..LE KC410M .F..LE KC410M .S..GB2 KC725M .S..GB KC725M — — — —
Indexable Inserts • SD.T1204
SDCW-GN
first choice
j
alternate choice
Shoulder Mills
SDPT-GB2 D .500 .500
S .188 .188
L10 .500 .500
BS .106 .106
Rε .031 .031
hm .003 .005
cutting edges 4 4
catalog number SDCW43PDSR8GN SDCW43EDSR8GN
D .500 .500
S .188 .188
L10 .500 .500
BS .131 .132
Rε .031 .031
hm .006 .006
cutting edges 4 4
SDCW433PDSR8GN
.500
.188
.500
.120
.047
.006
4
catalog number SDPT43PDER8GB2 SDPT43PDSR8GB2
SDCW-GN
P76
j v
v v
v v
j j
v j
v j j v
v v v j
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
v
P M K N S H
v v v v v v v v
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
SDPT-GB2
v v v
www.kennametal.com
KSSM™ 0° • IC 12mm Recommended Starting Speeds and Feeds Recommended Starting Speeds and Feeds [SFM]
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC410M
KC520M
— — — — — — — — — — — — 3990
— — — — — — — — — — — — 3550
— — — — — — — — — — — — 3270
3550 — — — — —
3270 — — — — —
3000 — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
KCK15
— — — — — — — — — 800 620 520 — — — — — — —
KC522M 1080
940
880
860
750
700
900 830
790 700
660 580
720 660
630 560
530 460
740 610
610 550
490 490
590 490
490 440
390 390
540 670
410 590
330 540
430 560
330 490
260 450
610 460 750
520 400 680
430 310 600
580 470 — — — — — — —
590 490 — — 130
530 440 — — 120
490 400 — — 90
510 380 — — — — — 115
430 330 — — — — — 100
360 260 — — — — — 80
130 170
120 130
90 90
115 150
100 115
80 80
230 390
170 300
120 230
200 —
150 —
100 —
— — — — — — — — — 2400
— — — — — — — — — 2130
1870 1560 — — — — — — —
1740 1430 — — — — — — —
KCPM20
— — — — — — — — — 1380
— — — — — — — — — 1255
— — — — — — — — — 1115
1095 920 — — — — — — —
975 815 — — — — — — —
910 750 — — — — — — —
KC725M
— — — — — — — — — 710
KCPK30
KY3500
1810
1590
1470
1485
1300
1210
1120 1010
1010 910
910 830
920 830
830 750
750 680
760 910
700 820
630 750
620 850
575 760
630 730
550 655
475 570
520 680
450 600
520 690 — 515
670 530 1180
580 475 1070
520 410 960
610 475 965
530 430 875
460 380 780
— — — — — — — — — 2640
940 790 — — — — — — 460
840 700 — — — — — — 380
770 650 — — — — — — 310
770 645 — — — — — — —
690 575 — — — — — — —
630 530 — — — — — — —
2090 1760 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LE .E..LD2 .E..GB .E..GB2 .S..GB .S..GB2 .S..GN
.003 .004 .007 .007 .007 .007 .007
10% .007 .010 .014 .014 .015 .015 .017
.014 .020 .024 .024 .025 .025 .028
.003 .003 .005 .005 .005 .005 .005
Light Machining
20% .005 .007 .011 .011 .011 .011 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .015 .002 .006 .013 .002 .018 .004 .009 .015 .004 .018 .004 .009 .015 .004 .018 .004 .010 .016 .004 .019 .004 .010 .016 .004 .020 .004 .011 .018 .004
40% .004 .006 .009 .009 .009 .009 .010
.008 .012 .014 .014 .015 .015 .016
General Purpose
.002 .002 .004 .004 .004 .004 .004
50–100% .004 .006 .008 .008 .009 .009 .010
.008 .012 .014 .014 .015 .015 .016
Heavy Machining
Insert Geometry .F..LE .E..LD2 .E..GB .E..GB2 .S..GB .S..GB2 .S..GN
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
P77
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KSSM-KSSP Helical Primary Application The KSSM-KSSP helical cutters were originally developed and proven for the aerospace industry but are now available for all industries. The proprietary variable rake design minimizes vibration and chatter.
Features and Benefits Features • Patented HARVI™ technology. • Progressive helical rakes. • Unique coolant supply.
Benefits • Increased tool life in titanium. • Increased metal removal rates. • Lower power consumption. • Ensures chip evacuation, even on exotic materials.
P78
www.kennametal.com
KSSM-KSSP Helical Indexable Helical End Mills • Four cutting edges per insert. • Excellent surface finishes. • Low power requirements.
End Mills • Weldon® Shank order number 2528269
catalog number KSSP200R3SD43W125L169
D1 2.000
D 1.250
L 4.530
L2 2.250
Ap1 max 1.691
Z ZU 12 3
lbs 1.73
max RPM 16300
Spare Parts
D1 2.000
insert screw MS1273
in. lbs. 35.0
Torx wrench TT15
Shoulder Mills
NOTE: Maximum nose radii of lead insert is .094" for a 2"-diameter cutter. All subsequent inserts up the flute should have a maximum nose radius of .031" to avoid lap lines.
www.kennametal.com
P79
KSSM-KSSP Helical Indexable Helical Shell Mills • Four cutting edges per insert. • Excellent surface finishes. • Low power requirements.
Shell Mills order number 2400680 3045090
catalog number KSSP200R3SD43L168 KSSP200R3SD43L200HC
D1 2.000 2.000
D .750 .750
D6 1.750 1.913
L 2.250 3.000
Ap1 max 1.691 2.072
Z ZU 12 3 15 3
lbs 1.02 1.42
max RPM 16300 16300
2601012 2400681
KSSP200R3SD43L125 KSSP250R3SD43L200
2.000 2.500
.750 1.000
1.750 2.190
1.875 2.750
1.275 2.005
9 15
3 3
.87 2.34
16300 14550
2400682 2977923
KSSP300R4SD43L240 KSSP300R5SD43L400HC
3.000 3.000
1.250 1.250
2.750 2.900
3.250 5.000
2.427 4.110
24 55
4 5
4.07 5.74
13300 13300
Shoulder Mills
Spare Parts
order number 3045090 2400680
D1 2.000 2.000
insert screw MS2085 MS1273
in. lbs. 35.0 35.0
Torx wrench — TT15
Torx Plus wrench TTP15 —
2601012 2400681
2.000 2.500
MS1273 MS1273
35.0 35.0
TT15 TT15
— —
2400682 2977923
3.000 3.000
MS1273 MS2085
35.0 35.0
TT15 —
— TTP15
NOTE: ZU = Effective number of flutes. Maximum nose radii of lead insert is .094" for 2" diameter cutters and .125" for 2.50" diameter cutters and above. All subsequent inserts up the flutes should have a maximum nose radius of .031" to avoid lap lines.
P80
www.kennametal.com
KSSM-KSSP Helical Indexable Helical End Mills • Four cutting edges per insert. • Excellent surface finishes. • Low power requirements.
End Mills • Integral Shank CV50 order number 2528270
shank taper CV50
catalog number KSSP200R3SD43CV50L169
D1 2.000
L3 2.250
L1 3.000
Ap1 max 1.691
Z Z U lbs 12 3 6.68
max RPM 16300
Spare Parts
D1 2.000
insert screw MS1273
in. lbs. 35.0
Torx wrench TT15
set screw MS1276
Shoulder Mills
NOTE: Maximum nose radii of lead insert is .094" for 2" diameter cutter. All subsequent inserts up the flutes should have a maximum nose radius of .031" to avoid lap lines.
www.kennametal.com
P81
KSSM-KSSP Helical Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD2 KC725M .E..GB2 KCPK30 .E..GB2 KCPK30 .E..LD2 KC725M .E..GB2 KCPK30 .E..LD2 KC520M .E..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..LD2 KC725M .E..GB2 KC725M .S..GB2 KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..GB2 KC725M .S..GB2 KCPK30 .E..GB2 KCPM20 .E..GB2 KC725M .S..GB2 KCPK30 .E..GB2 KCK15 .S..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GB2 KC725M .S..GB2 KC725M .S..GB KC725M — —
Heavy Machining Geometry Grade .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCPM20 .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCK15 .S..GB KCPK30 .F..LE KC410M .F..LE KC410M .S..GB2 KC725M .S..GB KC725M — — — —
Indexable Inserts • SD.T1204
SDCT-LD2
v
first choice
j
alternate choice
P M K N S H
j j
v j
v j j v
v v v
catalog number SDCT431PDFR8LE SDCT43PDFR8LE
D .500 .500
S .188 .188
L10 .500 .500
BS .106 .106
Rε .016 .031
hm .001 .001
cutting edges 4 4
SDCT433PDFR8LE SDCT434FNLE
.500 .500
.188 .188
.500 .500
.106 —
.047 .063
.001 .001
4 4
v
SDCT435FNLE SDCT436FNLE
.500 .500
.188 .188
.500 .500
— —
.078 .094
.001 .001
4 4
v
SDCT438FNLE
.500
.188
.500
—
.125
.001
4
v
catalog number SDCT431PDER8LD2 SDCT43PDER8LD2
D .500 .500
S .188 .188
L10 .500 .500
BS .115 .130
Rε .016 .031
hm .002 .002
cutting edges 4 4
SDCT433PDER8LD2 SDCT434ENLD2
.500 .500
.188 .188
.500 .500
.120 —
.047 .063
.002 .002
4 4
v
SDCT435ENLD2 SDCT436ENLD2
.500 .500
.188 .188
.500 .500
— —
.078 .094
.002 .002
4 4
v
SDCT438ENLD2 SDCT4316ENLD2
.500 .500
.188 .188
.500 .500
— —
.125 .250
.002 .002
4 2
v v
SDCT-LD2
P82
v v
v v
v v
v
v
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
Shoulder Mills
SDCT-LE
j v
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
SDCT-LE
v
v
v
v
v
v
v
v
www.kennametal.com
KSSM-KSSP Helical Indexable Inserts • SD.T1204
SDCW-GN
v
first choice
j
alternate choice
P M K N S H
SDET-GB2 catalog number SDET43PDER8GB2 SDET43PDSR8GB2
D .500 .500
S .188 .188
L10 .500 .500
BS .130 .130
Rε .031 .031
hm .003 .005
cutting edges 4 4
SDET433PDER8GB2 SDET434SNGB2
.500 .500
.188 .188
.500 .500
.120 —
.047 .063
.003 .005
SDET435SNGB2 SDET436SNGB2
.500 .500
.188 .188
.500 .500
— —
.078 .094
SDET438XENGB2 SDET438SNGB2
.500 .500
.188 .188
.500 .500
— —
SDET4316SNGB2
.500
.188
.500
catalog number SDET43PDER8GB SDET43PDSR8GB
D .500 .500
S .188 .188
SDET433PDER8GB SDET4316SNGB
.500 .500
j v
v v
v v
j j
v j
v j j v
v v v
v
v v
v
v
v v
v
4 4
v
v v
v
v
v v
v
.005 .005
4 4
v
v v
v
v
v v
v
.125 .125
.003 .005
2 4
—
.250
.005
2
L10 .500 .500
BS .132 .132
Rε .031 .031
hm .003 .006
cutting edges 4 4
.188 .188
.500 .500
.132 —
.047 .250
.003 .006
4 2
D .500 .500
S .188 .188
L10 .500 .500
BS .106 .106
Rε .031 .031
hm .003 .005
cutting edges 4 4
catalog number SDCW43PDSR8GN SDCW43EDSR8GN
D .500 .500
S .188 .188
L10 .500 .500
BS .131 .132
Rε .031 .031
hm .006 .006
cutting edges 4 4
SDCW433PDSR8GN
.500
.188
.500
.120
.047
.006
4
SDPT-GB2 catalog number SDPT43PDER8GB2 SDPT43PDSR8GB2
v v
v
v
v
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
v
v v
v
v v
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
SDET-GB
v
v v v v v v v v
www.kennametal.com
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
SDCW-GN
v v v
P83
Shoulder Mills
SDET-GB
KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KY3500
SDET-GB2 SDPT-GB2
KSSM-KSSP Helical Recommended Starting Speeds and Feeds • 0° Approach Angle Recommended Starting Speeds and Feeds [SFM]
Shoulder Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC410M — — — — — — — — — — — — 3990 — — — — — —
KC520M — — — — — — — — — — — — 3270 — — — — — —
— — — — — — — — — — — — 3550 — — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
KCK15 — — — — — — — — — 1380 1095 920 — — — — — — —
KC522M — — — — — — — — — 710 580 470 — — — — — — —
1080 900 830 740 610 540 670 610 460 750 590 490 — — 130 130 170 230 —
KC725M 880 660 580 490 490 330 540 430 310 600 490 400 — — 90 90 90 120 —
940 790 700 610 550 410 590 520 400 680 530 440 — — 120 120 130 170 —
KCPM20 — — — — — — — — — 1115 910 750 — — — — — — —
— — — — — — — — — 1255 975 815 — — — — — — —
1810 1120 1010 760 910 630 730 670 530 1180 940 790 — — — — — — —
1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — —
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
KCPK30 1470 910 830 630 750 475 570 520 410 960 770 650 — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LE .E..LD2 .E..GB .E..GB2 .S..GB .S..GB2 .S..GN
.003 .004 .007 .007 .007 .007 .007
10% .007 .010 .014 .014 .015 .015 .017
.014 .020 .024 .024 .025 .025 .028
.003 .003 .005 .005 .005 .005 .005
Light Machining
20% .005 .007 .011 .011 .011 .011 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .015 .002 .006 .013 .002 .018 .004 .009 .015 .004 .018 .004 .009 .015 .004 .018 .004 .010 .016 .004 .019 .004 .010 .016 .004 .020 .004 .011 .018 .004
40% .004 .006 .009 .009 .009 .009 .010
.008 .012 .014 .014 .015 .015 .016
General Purpose
.002 .002 .004 .004 .004 .004 .004
50–100% .004 .006 .008 .008 .009 .009 .010
.008 .012 .014 .014 .015 .015 .016
Heavy Machining
Insert Geometry .F..LE .E..LD2 .E..GB .E..GB2 .S..GB .S..GB2 .S..GN
NOTE: Use “Light Machining” values as starting feed rate.
P84
www.kennametal.com
Beyond BLAST
™
•
KSSM 45º ™
More than just the right tool — the ultimate solution for titanium machining Features and Benefits • • • • • • • • • • • •
PCT — Precision Coolant Technology. Coolant delivery exactly to the cutting area. Increased heat transfer. Less tool/chip friction and shear stress. Improved chip control. True internal coolant assists chip evacuation. Beyond BLAST also works with regular low-pressure conditions. No need for investments in high-pressure equipment. Easy to convert from conventional to Beyond BLAST technology. Shop-floor-proven handling reduces costly downtime. Up to 100% better tool life. Performance leader in machining titanium.
Experience the advantages at your Authorized Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
KSSM™ 0° • IC 15mm Indexable End Mills • Four cutting edges per insert. • Excellent surface finishes. • Low power requirements.
0˚
End Mills • Shell Mills order number 1025167 1025165
catalog number KSSISR200SD530M3 KSSISR200SD530C3
D1 2.000 2.000
D .750 .750
D4 — —
D6 1.625 1.625
L 1.750 1.750
Ap1 max .484 .484
Z 4 3
lbs .60 .70
max RPM 17940 17940
1025171 1025173
KSSISR250SD530M4 KSSISR300SD530C4
2.500 3.000
1.000 1.000
— —
2.065 2.065
1.750 1.750
.484 .484
5 4
1.20 1.40
16050 14650
1025205 1025212
KSSISR300SD530M4 KSSISR400SD530M5
3.000 4.000
1.000 1.250
— —
2.065 2.755
1.750 2.000
.484 .484
6 6
1.40 2.90
14650 12690
1025244 1025275
KSSISR400SD530M6 KSSISR600SD530M6
4.000 6.000
1.500 1.500
— —
3.685 3.685
2.000 2.380
.484 .484
6 10
3.80 10.50
12690 10360
1025281 1025279
KSSISR800SD530M10 KSSISR800SD530C10
8.000 8.000
2.500 2.500
4.000 4.000
6.125 6.125
2.380 2.380
.484 .484
12 10
15.40 15.70
8970 8970
Shoulder Mills
Spare Parts
D1 2.000 2.500
insert screw MS2079 MS2079
in. lbs. 35.0 35.0
Torx Plus driver DT15IP DT15IP
shim — SM450
shim screw — SRS4
in. lbs. 40.0 40.0
hex driver — DH4M
socket-head cap screw S1960PKG S458
3.000 4.000
MS2079 MS2079
35.0 35.0
DT15IP DT15IP
SM450 SM450
SRS4 SRS4
40.0 40.0
DH4M DH4M
— —
6.000 8.000
MS2079 MS2079
35.0 35.0
DT15IP DT15IP
SM450 SM450
SRS4 SRS4
40.0 40.0
DH4M DH4M
— —
P86
www.kennametal.com
KSSM™ 0° • IC 15mm Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LD KC725M .E..GB KC725M .E..GB KCPK30 .E..LD KC725M .E..GB KC725M .E..GB KCPK30 .E..GB KCPK30 .F..LD KC510M .F..LD KC510M .E..LD KC725M .E..LD KC725M .E..GB KC725M — —
General Purpose Geometry Grade .E..GB KC725M .E..GB KCPK30 .S..GB KCPK30 .E..GB KC725M .E..GB KCPK30 .E..GB KCPK30 .S..GB KCPK30 .F..LD KC510M .F..LD KC510M .E..GB KC725M .E..GB KC725M .S..GB KC725M — —
Heavy Machining Geometry Grade .S..GB KC725M .S..GB KCPK30 .S..GB KCPK30 .S..GB KC725M .S..GB KCPK30 .S..GB KCPK30 .S..GB KCPK30 .F..LD KC510M .F..LD KC510M .S..GB KC725M .S..GB KC725M — — — —
Indexable Inserts • KSSM SDCT and SDET
SDET-GB
alternate choice
SDCT-LD catalog number SDCT53PDFR8LD SDCT53PDER8LD
D .625 .625
S .188 .188
L10 .625 .625
BS .132 .132
Rε .031 .031
hm .001 .002
cutting edges 4 4
SDCT533PDFR8LD SDCT533PDER8LD
.625 .625
.188 .188
.625 .625
.132 .132
.047 .047
.001 .002
4 4
catalog number SDET53PDER8GB SDET53PDSR8GB
D .625 .625
S .188 .188
L10 .625 .625
BS .132 .132
Rε .031 .031
hm .003 .004
cutting edges 4 4
SDET533PDER8GB SDET533PDSR8GB
.625 .625
.188 .188
.625 .625
.132 .132
.047 .047
.003 .004
4 4
SDET-GB
www.kennametal.com
v
v
j v j
v j v
v v v v
v
v
v
v
v v v v
v
P87
Shoulder Mills
first choice
j
v
KC510M KC725M KCK15 KCPK30
v
P M K N S H
KC510M KC725M KCK15 KCPK30
SDCT-LD
KSSM™ 0° • IC 15mm Recommended Starting Speeds and Feeds • 0° Approach Angle Recommended Starting Speeds and Feeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC510M
KC725M
— — —
— — —
— — —
800 — — — — — 960
650 — — — — — 870
550 — — — — — 780
760 640 2100 — — — — — —
680 570 1870 — — — — — —
630 520 1720 — — — — — —
KCK15
860
750
700
720 660
630 560
530 460
590 490
490 440
390 390
430 560
330 490
260 450
510 380 — — — — — 115
430 330 — — — — — 100
360 260 — — — — — 80
115 150
100 115
80 80
200 —
150 —
100 —
KCPK30
— — — — — — — — — 1380
— — — — — — — — — 1255
— — — — — — — — — 1115
1485
1300
1210
920 830
830 750
750 680
620 850
575 760
520 680
450 600
520 690 — 515
610 475 965
530 430 875
460 380 780
1095 920 — — — — — — —
975 815 — — — — — — —
910 750 — — — — — — —
770 645 — — — — — — —
690 575 — — — — — — —
630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LD .E..LD .E..GB .S..GB
.003 .004 .007 .007
10% .007 .013 .017 .017
.014 .026 .028 .028
.003 .003 .005 .005
Light Machining
20% .005 .009 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .019 .002 .008 .016 .002 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004
40% .004 .008 .010 .010
.008 .015 .016 .016
General Purpose
.002 .002 .004 .004
50–100% .004 .008 .010 .010
.008 .015 .016 .016
Heavy Machining
Insert Geometry .F..LD .E..LD .E..GB .S..GB
Shoulder Mills
NOTE: Use “Light Machining” values as starting feed rate.
P88
www.kennametal.com
Screw-On Milling Cutter Adapters The Complete Solution to Milling Features and Benefits • High metal removal rates. • High runout accuracy. • Maximum performance capability. • Optimizing productivity with long reach and short overhang to support all types of applications. • Cutter is kept on centre for precision and maximum performance compared to Weldon® shank system. • Ability to extend with standard offering extensions and reducers. • Ground face contact for rigidity and accuracy.
NOTE: Consult the Kennametal Tooling Systems catalog for information on holders.
www.kennametal.com
KFSR™ Heavy-Duty Cutter Primary Application The KFSR heavy-duty cutter is specifically engineered for heavy-duty milling of steel and cast iron — with unparalleled chip control and large axial depth of cut. Engineered for applications requiring higher cutting speeds and feed rates with low cutting forces, it is ideally suited for the automotive, heavy automotive, rail, shipbuilding, construction vehicles, and general engineering industries.
Features and Benefits Features • Enables heavy machining with low cutting forces and less vibration. • Uses less horsepower with increased metal removal rates. • Inserts with three and four serrations generate small chips for easy evacuation. • Cutter design alternates the two insert styles to provide better overall chip control. • Inserts stacked in helical rows. • Replaceable shim provides pocket protection for leading insert. (NOTE: 63mm cutters do not contain a shim).
Notching • Cutter design alternates two insert styles (G3 and G4) to provide better overall chip control. • Insert serrations reduce cutting forces. • Special chipbreaker generates small, controllable chips for easy evacuation.
P90
www.kennametal.com
KFSR™ Indexable Shell Mills • Lower cutting forces with serrated inserts. • Small chips for ease of evacuation. • Improved metal removal rates. • IMPORTANT: Load the inserts in the correct position; see additional details below.
Fig. 1
Fig. 3
Shell Mill order number 3578346 3578347
catalog number KFSR300R1AP25 KFSR300R2AP25
D1 3.000 3.000
D 1.000 1.000
L 1.970 2.760
Ap1 max .925 1.770
Z 4 8
ZU 4 4
figure FIG 3 FIG 1
lbs 2.66 3.85
3578349 3578348
KFSR400R2AP25 KFSR400R1AP25
4.000 4.000
1.250 1.250
2.760 1.970
1.770 .925
12 6
6 6
FIG 1 FIG 3
4.53 3.37
Insert pocket detail: • If insert pocket is marked with number “3”, use insert AP ER-G3. • If insert pocket is marked with number “4”, use insert AP ER-G4. • It is very important to use the correct insert in position 3 or 4. Failure to do this will result in damage to the cutter body. • Only use inserts with nose radii greater than .030" in the first row.
Spare Parts
insert screw MS2209 MS2209
www.kennametal.com
Torx wrench TT25 TT25
shim screw MS2210 MS2210
Torx driver DT15 DT15
shim SM904 SM904
socket-head cap screw S459 —
Shoulder Mills
D1 3.000 4.000
P91
KFSR™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..L KC720M .E..G KC720M — — — — — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
.E..L .E..L — — — — — —
General Purpose Geometry Grade .E..L KC720M .E..G KC720M — — — — — —
KC505M KC505M — — — — — —
.E..L .E..G — — — — — —
Heavy Machining Geometry Grade .E..L KC730M .E..G KC730M — — — — — — .E..G .E..G — — — — — —
KC505M KC505M — — — — — —
KC505M KC505M — — — — — —
Indexable Insert • Heavy-Duty Cutters
APMT G4 (this must be used in conjunction with insert G3)
first choice
j
alternate choice
APMT G3 catalog number APMT250608ERG3 APMT250616ERG3
S .250 .250
L10 .984 .984
BS .071 .039
Rε .031 .063
W .625 .625
hm .003 .003
cutting edges 2 2
APMT250640ERG3
.250
.984
.004
.156
.625
.003
2
catalog number APMT250608ERG4 APMT250616ERG4
S .250 .250
L10 .984 .984
BS .071 .039
Rε .031 .063
W .625 .625
hm .003 .003
cutting edges 2 2
APMT250640ERG4
.250
.984
.004
.156
.625
.003
2
APMT G4
P92
v v
v
KC505M KC720M KC730M
v
P M K N S H
v v v v v v v
KC505M KC720M KC730M
Shoulder Mills
APMT G3
v v v v v v v
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KFSR™ Indexable Insert • Heavy-Duty Cutters
APMT L4P (this must be used in conjunction with insert L3P)
first choice
j
alternate choice
APMT L3P catalog number APMT250616ERL3P
S .250
L10 .984
BS .039
Rε .063
W .625
hm .003
cutting edges 2
S .250
L10 .984
BS .039
Rε .063
W .625
hm .003
cutting edges 2
APMT L4P
v
v v v
v v v
Shoulder Mills
catalog number APMT250616ERL4P
v v
KC505M KC720M KC730M
v
P M K N S H
KC505M KC720M KC730M
APMT L3P
www.kennametal.com
P93
KFSR™ Recommended Starting Speeds and Feeds Recommended Starting Speeds and Feeds [SFM] Material KC505M Group 1 — — — 720 2 — — — 660 3 — — — 590 P 4 — — — 525 5 — — — 460 6 — — — 330 1 — — — — 2 — — — — M 3 — — — — 1 630 560 490 — 2 570 510 440 — K 3 370 310 240 — 1–2 — — — — N 3 — — — — 1 — — — — 2 — — — — S 3 — — — — 4 — — — — 1 — — — — H NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
KC720M
KC730M
660
590
420
400
330
590 525
525 460
400 360
360 330
340 300
490 390
460 330
330 300
300 270
270 250
260 — — — — — — — — — — — — —
260 — — — — — — — — — — — — —
270 — — — — — — — — — — — — —
250 — — — — — — — — — — — — —
235 — — — — — — — — — — — — —
Recommended Starting Feeds [IPT]
Insert Geometry .E..L .E..G
.007 .007
10% .014 .017
.029 .035
.005 .005
Light Machining
20% .011 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .021 .004 .009 .018 .004 .025 .004 .011 .022 .004
40% .009 .010
.017 .020
General Purpose
50–100% .004 .008 .017 .004 .010 .020
Heavy Machining
Insert Geometry .E..L .E..G
Shoulder Mills
NOTE: Use “Light Machining” values as starting feed rate.
P94
www.kennametal.com
KFSR™ Technical Information
APMT L3P
material
steel
cast iron
overhang
recommended condition (vc * fz)
RPM
table feed
DOC (Ap x Ae)
MRR (inch³/min)
DOC (Ap x Ae)
MRR (inch³/min)
less 4.00"
SFM = 490 fz = .008
478
22.6
.787 x 3.150
56
1.575 x 1.575
56
4.0"–8.0"
SFM = 490 fz = .008
573
22.6
.787 x 1.575
28
1.575 x .787
28
over 8.0"
SFM = 330 fz = .008
318
15.3
.787 x 1.181
14
1.575 x .787
18.7
less 4.00"
SFM = 590 fz = .008
573
27.1
.787 x 3.150
67.2
1.575 x 1.575
67.2
4.0"–8.0"
SFM = 590 fz = .008
478
27.1
.787 x 1.575
33.6
1.575 x .787
33.6
over 8.0"
SFM = 395 fz = .008
382
18.3
.787 x 1.181
16.1
1.575 x .787
21.4
stainless steel
not recommended
aluminum/copper
not recommended
high-temp alloys
not recommended
www.kennametal.com
(R-2) = two high KFSR400R2AP25
Shoulder Mills
(R-1) = one high KFSR400R1AP25
P95
Slotting Cutters KTMS • T-Slot Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Q2–Q6 KVNS • Very Narrow Slotting Cutter Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Q8–Q13 SN • Popular Square Inserted Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Q14–Q17 LN • Adjustable Width Cutter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Q18–Q25 KSSM10 • Neutral and Right- and Left-Hand Cutters, 10mm I/C . . . . . . . . . . . . . . . . . . . . . . . . . .Q26–Q38 KSSM12 • Neutral and Right- and Left-Hand Cutters, 12mm I/C . . . . . . . . . . . . . . . . . . . . . . . . . .Q39–Q54
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Q1
KTMS™ Slotting Cutter Primary Application KTMS slotting cutter produces “T” slots in machine beds as well as small radial depths of cut for machining shallow radial slots. There is always a need to prepare the slot before using this type of cutter — preparation is the key to success. See the technical information for information about the pre-machining on page Q6. Please note that all of these cutters have metric diameters, speeds, and feeds.
Features and Benefits • Only available in metric dimensions. • Slot widths from 9–22mm. • Three different insert sizes. • Preparing the component before slotting is the key to success. • Prepare workpiece with a slot. • Honed insert edges. • Feed rates between 0,10–0,15mm; lower feed rates will induce vibration. • Use air flow to evacuate chips. • Always start the cutting process with a new cutting edge.
Q2
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KTMS™ Indexable T-Slot Cutter • Prepare workpiece with a slot. • Honed insert edges. • Feed rates between 0,10–0,15mm; lower feed rates will induce vibration. • Use air flow to evacuate chips. • Always start the cutting process with a new cutting edge.
Fig. 1
Fig. 2
KTMS • T-Slot Cutter • Metric order number 3577118 3577120
catalog number KTMS21S25SD06 KTMS25S25SD06
D1 D D3 L L3 21 25 11 109 29 25 25 13 112 32
3577122 3577134
KTMS32S32SD08 KTMS40S32SD12
32 32 16 40 32 21
120 38 130 50
3577136
KTMS50S32SD12
50 32 27
140 60
Ap1 max 9 11
Z ZU 2 1 4 2
figure FIG 1 FIG 1
insert 1 SDMT060304EGG SDMT060304EGG
kg 0,37 0,38
14 18
4 4
2 2
FIG 1 FIG 1
SDMT080308EGG SDMT120408EGG
0,62 0,69
22
4
2
FIG 1
SDMT120408EGG
0,88
Z ZU 2 1 4 2
figure FIG 2 FIG 2
insert 1 SDMT060304EGG SDMT060304EGG
kg 0,35 0,36
KTMS • T-Slot Cutter • Metric order number 3577119 3577121
catalog number KTMS21S25SD06H KTMS25S25SD06H
D1 D D3 L L3 21 25 11 109 29 25 25 13 112 32
Ap1 max 9 11
3577133 3577135
KTMS32S32SD08H KTMS40S32SD12H
32 32 16 40 32 21
120 38 130 50
14 18
4 4
2 2
FIG 2 FIG 2
SDMT080308EGG SDMT120408EGG
0,60 0,66
3577137
KTMS50S32SD12H
50 32 27
140 60
22
4
2
FIG 2
SDMT120408EGG
0,85
D1 21 25
insert screw MS2206 MS2206
Nm 1 1
Torx driver DT8 DT8
anti-seize lube ASL3GT ASL3GT
32 40
MS2207 MS2208
2 4
DT10 DT15
ASL3GT ASL3GT
50
MS2208
4
DT15
ASL3GT
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Slotting Cutters
Spare Parts
Q3
KTMS™ Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..GG KC730M .E..GG KC730M .E..GG KC730M — — — — .E..GG .E..GG — — — — — —
General Purpose Geometry Grade .E..GG KC730M .E..GG KC730M .E..GG KC735M — — — —
K110M K110M — — — — — —
.E..GG .E..GG — — — — — —
Heavy Machining Geometry Grade .E..GG KC735M .E..GG KC735M .E..GG KC735M — — — — .E..GG .E..GG — — — — — —
K110M KC505M — — — — — —
KC505M KC505M — — — — — —
Indexable Inserts • T-Slot Cutters
SDMT SDMT 06
SDMT 08
SDMT 12
v
first choice
j
alternate choice
P M K N S H
v v
v v
catalog number SDMT060304EGG SDMT080308EGG
D 6,35 8,00
S 3,18 3,18
L10 6,35 8,00
Rε 0,40 0,80
hm 0,06 0,06
cutting edges 4 4
SDMT120408EGG
12,70
4,76
12,70
0,80
0,06
4
K110M KC505M KC730M KC735M
SDMT
v v v v v v v v
Slotting Cutters
v v v v
Q4
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KTMS™ Recommended Starting Speeds and Feeds • 90° Approach Angle Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
KC110M — — — — — — — — — 425 375 330 — — — — — — —
KC505M — — — — — — — — — 375 325 260 — — — — — — —
— — — — — — — — — 400 350 295 — — — — — — —
— — — — — — — — — 490 460 340 — — — — — — —
— — — — — — — — — 460 390 310 — — — — — — —
KC730M — — — — — — — — — 390 340 260 — — — — — — —
420 400 360 330 300 270 — — — — — — — — — — — — —
KC735M 330 340 300 270 250 235 — — — — — — — — — — — — —
400 360 330 300 270 250 — — — — — — — — — — — — —
490 460 430 390 360 290 — — — — — — — — — — — — —
460 430 390 360 290 260 — — — — — — — — — — — — —
430 390 360 330 260 230 — — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .E..GG
.006
10% .012
.020
.004
Light Machining
20% .009
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .004 .008 .013 .003
40% .007
.012
General Purpose
50–100% .003 .007 .012
Heavy Machining
Insert Geometry .E..GG
Slotting Cutters
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
Q5
KTMS™ Technical Information
Fig. 1
Fig. 2
Fig. 3
Side Slotting
Steel
• Machining a vertical slot, depth to be kept at a minimum as shown in Figure 1. • If the depth is greater than Figure 1, chip evacuation problems could occur. • Vibrations could occur when the T-slot cutter diameter increases; use Figure 1 as the starting point. • If chattering is a concern, adopt the Figure 2 solution.
Cast Iron
• Fewer problems with chip evacuation and reduced cutting forces enable deeper vertical slots as shown in Figures 2 and 3. • Air blast is recommended to disperse the chips; this can be used for steel and cast iron.
Cutting Data Table • Slotting material type
P
K
carbon steel/ alloy steel
cast iron
catalog number KTMS21S25SD06H KTMS25S25SD06H KTMS32S32SD08H KTMS40S32SD12H KTMS50S32SD12H KTMS21S25SD06H KTMS25S25SD06H KTMS32S32SD08H KTMS40S32SD12H KTMS50S32SD12H
cutting conditions vc feed per tooth (m/min) (mm) 120 0,10 120 0,10 100 0,10 80 0,15 not recommended due to frequent chattering 120 0,12 120 0,12 120 0,12 120 0,15 120 0,15
Vs* Figure 1 Figure 1 Figure 1 Figure 2 Figures 1, 2, 3 Figures 1, 2, 3 Figures 1, 2, 3 Figures 2,3 Figure 3
*Vs = Vertical Slot Preparation for T-slot.
Slotting Cutters
Side Slot Machining side slot dimension catalog number KTMS21S25SD06H KTMS25S25SD06H
W -0.1/-0.3 (mm) 9 11
D max (mm) 4,4 5,4
KTMS32S32SD08H KTMS40S32SD12H
14 18
6,9 8,9
KTMS50S32SD12H
22
10,9
NOTE: KTMS T-slot is available to side slot as per drawing.
Cutting Data Table • Side Machining material type
P
carbon steel/ alloy steel
K
cast iron
Q6
catalog number KTMS21S25SD06H KTMS25S25SD06H KTMS32S32SD08H KTMS40S32SD12H KTMS50S32SD12H KTMS21S25SD06H KTMS25S25SD06H KTMS32S32SD08H KTMS40S32SD12H KTMS50S32SD12H
cutting conditions vc (m/min) 120 120 120 120 120 150 150 150 150 150
n (RPM) 1820 1530 1190 960 760 2270 1910 1490 1190 960
feed per tooth (mm) 0,10 0,10 0,10 0,10 0,10 0,12 0,12 0,12 0,15 0,15
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KSRM
™
Mulitpurpose Milling Cutters Specially developed for machining titanium and stainless steel. KSRM platform enables you to pocket, profile, ramp, and plunge with up to .039" (1mm) fz with consistent performance, providing outstanding metal removal rates with the lowest cutting forces in roughing applications.
• Anti-rotation feature with eight indexes.
• Cover extensive workpiece materials.
• High positive topography with strong cutting edges. • High clearance on the cutters and inserts.
• Superior productivity and better insert utilization/cost per edge.
• Wide cutter offering with internal coolant.
• Able to convert all milling applications.
• Ground and PSTS inserts.
• Improve tool life and chip evacuation.
• Provides more stability and reliability.
• Superior overall performance.
• Lower cutting forces generated. • Cutters can run with higher feed rates and better ramping capacities.
Experience the advantages at your Authorized Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
KVNS™ Slotting Cutter Primary Application The KVNS slotting cutter enables diameters from 2.50–10" and insert widths from .063–.245". It is a perfect solution for small groove widths, grades, and geometries and suits most materials. Drive rings and support rings are available; use these items to get the maximum support for the cutter body.
Features and Benefits • Slot widths from .063–.245". • Grades and geometries to suit most workpiece materials. • Drive rings and support rings available, must be ordered separately (in pairs). • Self clamping inserts. • .063–.245" slot width range. • Positive chipforming inserts are standard. • Self-clamping insert seat with fixed stop. • Excellent for all flat-bottom slotting and cut-off operations. • Two drive hubs required for each cutter body, except when using two drive supports (must be ordered separately, in pairs).
Q8
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KVNS™ Very Narrow Slotting Cutters • .063–.245" slot width range. • Positive chipforming inserts are standard. • Self-clamping insert seat with fixed stop. • Excellent for all flat-bottom slotting and cut-off operations. • Two drive rings required for each cutter body, except when using two drive supports (must be ordered separately, in pairs).
O.D.
O.D.
Drive Ring
Support Ring
KVNS • Cutting Width .063" order number 1247698 1247710
catalog number KVNS02063OD KVNS03063OD
D1 2.500 3.000
D .625 .625
B min .063 .063
CDX .625 .875
THUB .051 .051
Z 5 7
max RPM 5100 4000
insert 1 OD_1063__ OD_1063__
lbs <2.00 <2.00
1247725 1247738
KVNS04063OD KVNS05063OD
4.000 5.000
1.000 1.250
.063 .063
1.063 1.375
.051 .051
9 11
3200 2600
OD_1063__ OD_1063__
<2.00 <2.00
KVNS • Cutting Width .087" order number 1247712 1247727
catalog number KVNS03087OD KVNS04087OD
D1 3.000 4.000
D .625 1.000
B min .089 .089
CDX .875 1.063
THUB .071 .071
Z 7 9
max RPM 4000 3200
insert 1 OD_2087__ OD_2087__
lbs <2.00 <2.00
1247740 1247753
KVNS05087OD KVNS06087OD
5.000 6.000
1.250 1.250
.089 .089
1.375 1.438
.071 .071
11 14
2600 2000
OD_2087__ OD_2087__
<2.00 <2.00
order number 1247704 1247716
catalog number KVNS02118OD KVNS03118OD
D1 2.500 3.000
D .625 .625
B min .126 .126
CDX .625 .875
THUB .095 .095
Z 4 6
max RPM 5100 4000
insert 1 OD_3125_ OD_3125_
lbs <2.00 <2.00
1247730 1247742
KVNS04118OD KVNS05118OD
4.000 5.000
1.000 1.250
.126 .126
1.063 1.375
.095 .095
9 11
3200 2600
OD_3125_ OD_3125_
<2.00 <2.00
1247757 1247768
KVNS06118OD KVNS08118OD
6.000 8.000
1.250 2.000
.126 .126
1.438 2.250
.095 .095
14 19
2000 1600
OD_3125_ OD_3125_
<2.00 <2.00
1247778
KVNS10118OD
10.000
2.000
.126
3.250
.095
24
1300
OD_3125_
<2.00
Slotting Cutters
KVNS • Cutting Width .118"
KVNS • Cutting Width .158" order number 1247718 1247732
catalog number KVNS03158OD KVNS04158OD
D1 3.000 4.000
D .625 1.000
B min .164 .164
CDX .875 1.063
THUB .134 .134
Z 6 9
max RPM 4000 3200
insert 1 OD_4158__ OD_4158__
lbs <2.00 <2.00
1247746
KVNS05158OD
5.000
1.250
.164
1.375
.134
11
2600
OD_4158__
<2.00
D1 3.000
D .625
B min .206
CDX .875
THUB .173
Z 5
max RPM 4000
insert 1 OD_5197__
lbs <2.00
KVNS • Cutting Width .197" order number 1247721
www.kennametal.com
catalog number KVNS03197OD
Q9
KVNS™ Very Narrow Slotting Cutters
O.D.
O.D.
Drive Ring
Support Ring
KVNS • Cutting Width .236" order number 1247722 1247735
catalog number KVNS03236OD KVNS04236OD
D1 3.000 4.000
D .625 1.000
B min .245 .245
CDX .875 1.063
THUB .213 .213
Z 5 8
max RPM 4000 3200
insert 1 OD_6236__ OD_6236__
lbs lt/>2.00 lt/>2.00
1247785
KVNS102360D
10.000
2.000
.245
3.250
.213
24
1300
OD_6236__
lt/>2.00
NOTE: Insert wrench 170.183 (order number 1124601) must be ordered separately.
Drive Rings
order number 1247650 1247675
D1 2.500 3.000
O.D. 1.250 1.250
OAL .315 .315
bore size .625 .625
drive ring KAP1250632 KAP1250764
lbs .07 .11
1247652 1247660
2.500 4.000
1.250 1.875
.315 .394
.625 1.000
KAP1250634 KAP1871004
.08 .20
1247666 1247663
6.000 5.000
3.125 2.250
.472 .394
1.250 1.250
KAP3121254 KAP2251254
.75 .26
1247668
10.000
3.500
.472
2.000
KAP3502004
.75
Slotting Cutters
NOTE: KAP1250634 is for use with KVNS020630D. KAP1250632 is for use with KVNS021180D.
Support Rings order number 1247669 1247669
catalog number KAP5502004 KAP5502004
D1 8.000 10.000
O.D. 5.500 7.500
OAL .472 .472
bore size 2.000 2.000
lbs 2.53 5.17
1247673
KAP7502004
12.000
7.500
.472
2.000
5.17
Spare Parts
Q10
D1 8.000 10.000
support ring screw 125.616 125.616
12.000
125.616
www.kennametal.com
KVNS™ Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .S..GD KCPK30 .S..GD KCPK30 KCPK30 .S..GD .S..GD KC735M .S..GD KCPK30 .S..GD KCPK30 .S..GD KCPK30 .E..GD KMF .E..GD KMF .E..GD KMF .E..GD KMF .E..GD KMF — —
General Purpose Geometry Grade .S..GD KCPK30 .S..GD KCPK30 .S..GB KC735M .S..GD KCPK30 .S..GB KC735M .S..GD KCPK30 .S..GB KCPK30 .E..GD KMF .E..GD KMF .E..GD KMF .E..GD KMF .E..GD KMF — —
Heavy Machining Geometry Grade .S..GB KCPK30 .S..GB KCPK30 .S..GB KCPK30 .S..GB KC735M .S..GB KCPK30 .S..GB KCPK30 .S..GB KCPK30 .E..GD KMF .E..GD KMF .E..GD KMF .E..GD KMF — — — —
Indexable Inserts • KVNS RL
W .063 .063
RL .006 .006
hm .003 .003
ODC1063IEGD
.063
.006
.003
catalog number ODG2087ISGB ODG2087ISGD
W .087 .087
RL .008 .008
hm .003 .003
ODC2087IEGD
.087
.008
.003
catalog number ODC3125IEGD ODG3125ISGD
W .119 .120
RL .008 .008
hm .003 .003
ODG3125ISGB
.120
.008
.003
catalog number ODC4158IEGD ODG4158ISGB
W .159 .160
RL .008 .008
hm .003 .003
ODG4158ISGD
.160
.008
.003
catalog number ODG5197ISGB
W .199
RL .012
hm .003
catalog number ODG6236ISGB
W .238
RL .012
hm .003
.087"
.118"
.158"
.197"
.236"
www.kennametal.com
v
v v v v v
v v v v v
v v v v v
v v v v v
v v
v v
Q11
Slotting Cutters
catalog number ODG1063ISGB ODG1063ISGD
v v
KC735M KCPK30 KMF
.063"
j
KC735M KCPK30 KMF
alternate choice
KC735M KCPK30 KMF
j
v j
KC735M KCPK30 KMF
first choice
KC735M KCPK30 KMF
v
j v
KC735M KCPK30 KMF
P M K N S H
W
KVNS™ Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
KC735M — — — — — — 340 310 230 — — — — — — — — — —
KMF
KCPK30 — — — — — — 270 250 — — — — — — — — — — —
— — — — — — 290 280 200 — — — — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
— — — — — — — — — — — — 1100 720 100 100 100 80 —
— — — — — — — — — — — — 980 650 80 80 80 80 —
— — — — — — — — — — — — 890 560 65 65 65 80 —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .E..GD .S..GD .S..GB
.007 .007 .007
10% .010 .013 .017
.014 .017 .020
.005 .005 .005
Light Machining
20% .008 .009 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .011 .004 .007 .009 .004 .013 .004 .008 .011 .004 .015 .004 .011 .013 .004
40% .006 .008 .010
.009 .010 .012
General Purpose
50–100% .004 .006 .008 .004 .008 .010 .004 .010 .012
Heavy Machining
Insert Geometry .E..GD .S..GD .S..GB
Slotting Cutters
NOTE: Use “Light Machining” values as starting feed rate.
Q12
www.kennametal.com
Slotting Cutters Technical Information
Secure Clamping • Self-Clamping Insert Seat for Maximum Machining Safety
Using the assembly wrench: Fitting the insert
Removing the insert
• Exact position of the insert guaranteed by the positive stop. • Maximum possible insert repeatability with dual positive prism clamping. • Powerful, secure clamping guarantees high peripheral speeds.
Carbide Recycling Help preserve and protect our planet! It’s easy for your company to be environmentally conscious with the Kennametal Carbide Recycling Program. By sending us your used carbide tools, you help preserve and protect the environment and ensure that these products are recycled responsibly. Kennametal accepts any coated or non-coated carbide items, including inserts, drills, reamers, and taps.
By using the Kennametal Carbide Recycling Program, you will receive: • A partner who cares about a sustainable environment. • Easy-to-use web portal to value your used carbide. • Access to our popular Green Box™ options for carbide collection. • Systematic and efficient disposal of carbide materials. • Improved profitability.
Program is not currently available in all geographical areas. For more information, please visit www.kennametal.com/carbiderecycling.
SN Slotting Cutter Primary Application SN slotting cutters are perfect for deeper applications that require the cutting load to be shared from one insert to the other. Provides groove widths from .161–.187" and cutter diameters from 4–6" as well as an economical way to achieve balanced cutting.
Features and Benefits • Cutters available in arbor mount. • Inserts with four indexes. • Staggered key ways in mounting bore, used for multiple ganged cutters. • Slot width .161–.187". • Three insert geometries available: -GP, -GE, and -T. • Requires only one spare part. • Economical to use.
Q14
www.kennametal.com
0° SN Narrow Slotting Cutters • Type A, Arbor Mount • .161–.187" slotting width range. • Four indexes per insert. • Three chipformers available. • Two keyways for staggered mounting. • Requires only one spare part. • Economical to use.
SN • Cutting Width .161" order number 1247681 1247684
catalog number KS426SNH1102 KS526SNH1102
D1 4.000 5.000
D 1.000 1.250
D6 1.620 1.880
B min .161 .161
CDX 1.120 1.500
THUB .500 .500
Z ZU 12 6 14 7
max RPM 9530 8520
insert 1 SNHX1102T SNHX1102T
lbs <2.00 <2.00
Z ZU 10 5 12 6
max RPM 10000 8660
insert 1 SNHX1103T SNHX1103T
lbs <2.00 <2.00
7745 7070
SNHX1103T SNHX1103T
<2.00 2.00
SN • Cutting Width .187" order number 1247686 1247688
catalog number KS33SNH1103 KS43SNH1103
D1 3.000 4.000
D 1.000 1.000
D6 1.620 1.620
B min .187 .187
CDX .620 1.120
THUB .500 .500
1247691 1247694
KS53SNH1103 KS63SNH1103
5.000 6.000
1.250 1.250
1.880 1.880
.187 .187
1.500 2.000
.500 .500
14 18
7 9
D1 3.000 4.000
insert screw MS1883PKG MS1883PKG
in. lbs. 10 10
Torx driver DT7 DT7
5.000 6.000
MS1883PKG MS1883PKG
10 10
DT7 DT7
Slotting Cutters
Spare Parts
NOTE: Torque value for insert screw is 10 in. lbs. Slot width tolerance is +/-.003" over standard insert. Bottom slot angle is 2°.
www.kennametal.com
Q15
0° SN Inserts Insert Selection Guide Light Machining Geometry Grade .T..GP KC725M .T..GP KC725M .T..GP KCPK30 .T..GP KC725M .T..GP KC725M .F..GE K110M .T..GP KCPK30 .F..GE K110M .F..GE K110M .T..GP KC725M .T..GP KC725M .T..GP KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .T..GP KC725M .T..GP KCPK30 .T.. KC735M .T..GP KC725M .T..GP KCPK30 .T..GP KCPK30 .T.. KCPK30 .F..GE K110M .F..GE KC510M .T..GP KC725M .T..GP KC725M .T.. KC725M — —
Heavy Machining Geometry Grade .T.. KC725M .T.. KCPK30 .T.. KCPK30 .T.. KC725M .T.. KCPK30 .T.. KCPK30 .T.. KCPK30 .F..GE KC510M .T..GP K110M .T.. KC725M .T.. KC725M — — — —
Indexable Inserts • SNHX
SNHX-NGP
v
first choice
j
alternate choice
P M K N S H
v
v v j j v v
j
v j v
catalog number SNHX1102T SNHX1103T
D .433 .433
S .094 .106
L10 .433 .433
hm .006 .006
cutting edges 4 4
SNHX1203T SNHX1204T
.500 .500
.126 .157
.500 .500
.006 .004
4 4
v v
SNHX12045T SNHX1205T
.500 .500
.177 .213
.500 .500
.004 .004
4 4
v
catalog number SNHX1102PZFNGE SNHX11T3PZFNGE
D .433 .433
S .091 .106
L10 .433 .433
hm .001 .002
cutting edges 4 4
SNHX1203PZFNGE SNHX12L5PZFNGE
.500 .500
.126 .213
.500 .500
.002 .002
4 4
catalog number SNHX1102PZTNGP SNHX11T3PZTNGP
D .433 .433
S .091 .106
L10 .433 .433
hm .006 .006
cutting edges 4 4
SNHX1203PZTNGP SNHX12L4PZTNGP
.500 .500
.126 .177
.500 .500
.006 .006
4 4
v
v v v
SNHX12L5PZTNGP
.500
.213
.500
.006
4
v
v v v
SNHX-NGE
SNHX-NGP
Q16
v
v v v v v v
v
v v
K110M KC510M KC520M KC725M KC735M KCPK30
Slotting Cutters
SNHX-T
v
K110M KC510M KC520M KC725M KC735M KCPK30
SNHX-NGE
v v v v v
K110M KC510M KC520M KC725M KC735M KCPK30
SNHX-T
v
v v v v
v
www.kennametal.com
0° SN Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
— — — — — — — — — 425 375 330 1650 1350 — — — — —
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
KC110M
KC520M
KC510M
— — — — — — — — — 400 350 295 1550 1200 — — — — —
— — — — — — — — — 375 325 260 1475 1050 — — — — —
— — — — — — — — — 960 760 640 2100 — — — — — —
700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
— — — — — — 340 310 230 — — — — — — — — — —
— — — — — — — — — 870 680 570 1870 — — — — — —
— — — — — — — — — 780 630 520 1720 — — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
— — — — — — 270 250 — — — — — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
KC735M
KC725M 750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
— — — — — — 290 280 200 — — — — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
— — — — — — — — — 710 580 470 — — — — — — —
KCPK30 1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..GE .T..GP .T..
.003 .007 .007
10% .007 .014 .017
.014 .020 .024
.003 .005 .005
Light Machining
20% .005 .010 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .015 .004 .009 .013 .004 .017 .004 .011 .015 .004
40% .004 .008 .010
.008 .012 .014
General Purpose
50–100% .002 .004 .008 .004 .008 .012 .004 .010 .014
Heavy Machining
Insert Geometry .F..GE .T..GP .T..
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
Q17
Slotting Cutters
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
LN Slotting Cutter Primary Application LN slotting cutters offer arbor and shell mill cutter options, groove widths from .250–.539", and cutter diameters from 3–8". Easy to adjust radially in .020" increments.
Features and Benefits • Cutter available in arbor and shell mounts. • Groove width .250–.500". • Groove width can be changed by consulting additional chart; this involves changing insert and insert screw. • Staggered internal keys. • Positive chip grooves. • Easy width adjustment through insert thickness. • Full side and face cutting. • Neutral and positive chipforming inserts are standard. • Four insert cutting edges. • Requires only one spare part.
Q18
www.kennametal.com
0° LN KS Narrow Slotting Cutters • Arbor Mount • .250–.500" slot width range. • Easy width adjustment through insert thickness. • Full side and face cutting. • Neutral and positive chipforming inserts are standard. • Four insert cutting edges. • Two keyways for staggered mounting. • Requires only one spare part.
LN • Cutting Width .250"
order number 1025930 1025931
catalog number KS34LNE1240 KS44LNE1240
D1 D D6 B min CDX THUB 3.000 1.000 1.620 .250 .620 .500 4.000 1.250 1.880 .250 1.000 .500
Z Z U max RPM 8 4 9470 10 5 8200
insert screw MS1281 MS1281
Torx wrench TT15 TT15
1025895 1025932
KS54LNE1240 KS64LNE1240
5.000 1.250 1.880 .250 1.500 .500 6.000 1.500 2.250 .250 1.750 .500
12 6 16 8
7330 6700
MS1281 MS1281
TT15 TT15
35 35
LNE_1240___ LNE_1240___
<2.00 2.00
1025933
KS84LNE1240
8.000 1.500 2.250 .250 2.750 .500
18 9
5800
MS1281
TT15
35
LNE_1240___
3.00
in. lbs. insert 1 LNE_1245___ 35 LNE_1245___ 35
lbs <2.00 <2.00
LNE_1245___ LNE_1245___
2.10 3.50
in. lbs. insert 1 35 LNE_1245___ 35 LNE_1245___
lbs <2.00 2.00
in. lbs. insert 1 35 LNE_1240___ 35 LNE_1240___
lbs <2.00 <2.00
LN • Cutting Width .312"
order number 1025964 1025896
catalog number KS45LNE1245 KS55LNE1245
D1 D D6 B min CDX THUB 4.000 1.250 1.880 .312 1.000 .500 5.000 1.250 1.880 .312 1.500 .500
Z Z U max RPM 10 5 7400 12 6 6600
insert screw MS1282 MS1282
Torx wrench TT15 TT15
1025965 1025897
KS65LNE1245 KS85LNE1245
6.000 1.500 2.250 .312 1.750 .500 8.000 1.500 2.250 .312 2.750 .500
16 8 18 9
MS1282 MS1282
TT15 TT15
6000 5200
35 35
order number 1025966 1025898
catalog number KS46LNE1245 KS56LNE1245
D1 D D6 B min CDX THUB 4.000 1.250 1.880 .375 1.000 .500 5.000 1.250 1.880 .375 1.500 .500
Z Z U max RPM 9 3 7400 12 4 6600
insert screw MS1282 MS1282
Torx wrench TT15 TT15
1025967 1025968
KS66LNE1245 KS86LNE1245
6.000 1.500 2.250 .375 1.750 .500 8.000 1.500 2.250 .375 2.750 .500
15 5 18 6
MS1282 MS1282
TT15 TT15
6000 5200
35 35
LNE_1245___ LNE_1245___
2.70 5.00
in. lbs. insert 1 35 LNE_1255___ 35 LNE_1255___
lbs <2.00 2.40
LN • Cutting Width .500"
order number 1025969 1025899
catalog number KS48LNE1255 KS58LNE1255
D1 D D6 B min CDX THUB 4.000 1.250 1.880 .500 1.000 .500 5.000 1.250 1.880 .500 1.500 .500
Z Z U max RPM 9 3 4900 12 4 4400
insert screw MS1284 MS1284
Torx wrench TT15 TT15
1025970 1025971
KS68LNE1255 KS88LNE1255
6.000 1.500 2.250 .500 1.750 .500 8.000 1.500 2.250 .500 2.750 .500
15 5 18 6
MS1284 MS1284
TT15 TT15
4000 3500
35 35
LNE_1255___ LNE_1255___
3.00 5.50
NOTE: Slot width tolerance is +/-.003" over standard insert.
www.kennametal.com
Q19
Slotting Cutters
LN • Cutting Width .375"
0° LN Narrow Slotting Cutters • Shell Mount • .250–.500" slot width range. • Easy width adjustment through insert thickness. • Full side and face cutting versions. • Neutral and positive chipforming inserts are standard. • Four insert cutting edges. • Requires only one spare part.
LN • Cutting Width .250"
order number 1067765 1025861
catalog number KS254BLNE1240 KS44BLNE1240
insert Torx flat-head socket-head D1 D D6 B min CDX L1 Z Z U max RPM screw wrench in. lbs. cap screw cap screw insert 1 2.500 .750 1.580 .250 .550 1.875 6 3 10400 MS1281 TT15 35 S1903 — LNE_1240___ 4.000 1.000 1.880 .250 .940 1.570 10 5 8200 MS1281 TT15 35 — S458 LNE_1240___
LN • Cutting Width .312"
order number 1067766 1025862
catalog number KS255BLNE1245 KS45BLNE1245
insert Torx flat-head socket-head D1 D D6 B min CDX L1 Z Z U max RPM screw wrench in. lbs. cap screw cap screw insert 1 2.500 .750 1.580 .312 .550 1.875 6 3 9400 MS1282 TT15 35 S1903 — LNE_1245___ 4.000 1.000 1.880 .312 .940 1.570 10 5 7400 MS1282 TT15 35 — S458 LNE_1245___
Slotting Cutters
LN • Cutting Width .375"
order number 1025863
catalog number KS46BLNE1245
D1 D D6 B min CDX L1 4.000 1.000 1.880 .375 .940 1.570
Z 9
ZU 3
max RPM 7400
insert screw MS1282
Torx wrench TT15
in. lbs. 35
socket-head cap screw S458
insert 1 LNE_1245___
D1 D D6 B min CDX L1 4.000 1.000 1.880 .500 .940 2.000
Z 9
ZU 3
max RPM 4900
insert screw MS1284
Torx wrench TT15
in. lbs. 35
socket-head cap screw S458
insert 1 LNE_1255___
LN • Cutting Width .500"
order number 1025894
catalog number KS48BLNE1255
NOTE: Slot width tolerance is +/-.003" over standard insert. 2.50" diameter cutters are supplied with S-1903 (3/8-24 x 1.75 long) flat-head socket cap screw.
Q20
www.kennametal.com
0° LN Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade — KC725M — KC725M — KC735M — KC725M — KC735M — KC520M — KCK15 — — — — — KC725M — KC735M — KC725M — —
General Purpose Geometry Grade — KC725M — KCPK30 — KCPK30 — KC725M — KCPK30 — KCK15 — KCPK30 — — — — — KC725M .S..GP KC735M .S..GP KC725M — —
Heavy Machining Geometry Grade .S..GP KC725M .S..GP KC725M .S..GP KC735M .S..GP KC725M .S..GP KC725M — KCPK30 — KCPK30 — — — — .S..GP KC725M .S..GP KC725M — — — —
Indexable Inserts • 0° LN • LNEU/LNEQ
LNEU-R
alternate choice
LNEU-R
v
v j
j
v
j v j
v
catalog number LNEU1235R03 4 LNEU1240R03 4
L1 .500 .500
W .378 .378
S .138 .158
Rε .012 .012
hm .002 .002
cutting edges 4 4
LNEU1240R08 4 LNEU1240R16 4
.500 .500
.378 .378
.158 .158
.031 .062
.002 .002
4 4
v v
LNEU1245R04 LNEU1245R08
.500 .500
.378 .378
.177 .177
.016 .031
.003 .002
4 4
v v v
LNEU1245R16 LNEU1245R32
.500 .500
.378 .378
.177 .177
.062 .125
.002 .002
4 4
v v
LNEU1250R04 LNEU1250R08
.500 .500
.378 .378
.197 .197
.016 .031
.002 .002
4 4
v
LNEU1255R04 LNEU1255R08
.500 .500
.378 .378
.217 .217
.016 .031
.002 .002
4 4
LNEU1255R16 LNEU1255R32
.500 .500
.378 .378
.217 .217
.062 .125
.002 .002
4 4
v
LNEU1260R04
.500
.378
.236
.016
.002
4
v
www.kennametal.com
v v v v v v
v v
v v
Slotting Cutters
first choice
j
v v
KC520M KC725M KC735M KCK15 KCPK30
v
P M K N S H
v v
v v v v
v
Q21
0° LN Inserts Insert Selection Guide Light Machining Geometry Grade — KC725M — KC725M — KC735M — KC725M — KC735M — KC520M — KCK15 — — — — — KC725M — KC735M — KC725M — —
Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade — KC725M — KCPK30 — KCPK30 — KC725M — KCPK30 — KCK15 — KCPK30 — — — — — KC725M .S..GP KC735M .S..GP KC725M — —
Heavy Machining Geometry Grade .S..GP KC725M .S..GP KC725M .S..GP KC735M .S..GP KC725M .S..GP KC725M — KCPK30 — KCPK30 — — — — .S..GP KC725M .S..GP KC725M — — — —
Indexable Inserts • 0° LN • LNEU/LNEQ
LNEU-SGP
LNEQ
v
first choice
j
alternate choice
P M K N S H
v v
v
v j
j
v
j v j
v
L1 .500 .500
W .378 .378
S .138 .157
Rε .012 .012
hm .004 .004
cutting edges 4 4
LNEU1245R04SGP LNEU1245R08SGP
.500 .500
.378 .378
.177 .177
.016 .031
.003 .004
4 4
v v
LNEU1245R16SGP LNEU1250R04SGP
.500 .500
.378 .378
.177 .197
.063 .016
.004 .004
4 4
v
LNEU1250R08SGP
.500
.378
.197
.031
.004
4
v
LNEQ
Q22
KC520M KC725M KC735M KCK15 KCPK30
catalog number LNEU1235R03SGP 4 LNEU1240R03SGP 4
catalog number LNEQ1235R03 4 LNEQ1240 4
L1 .500 .500
W .375 .375
S .138 .158
BS — .012
Rε .012 —
hm .002 .002
cutting edges 4 4
LNEQ1240R03 4 LNEQ1245R04
.500 .500
.375 .375
.158 .177
— —
.012 .016
.002 .002
4 4
LNEQ1250R04 LNEQ1255
.500 .500
.375 .375
.197 .217
— .016
.016 —
.002 .002
4 4
LNEQ1255R04 LNEQ1260R04
.500 .500
.375 .375
.217 .236
— —
.016 .016
.002 .002
4 4
v v v
v
v
KC520M KC725M KC735M KCK15 KCPK30
Slotting Cutters
LNEU-SGP
v
v v
v
v v
v v
v v v v v
v
v
v
v
www.kennametal.com
0° LN Type A Cutters • Utilizes wider inserts in standard cutter bodies. • Cutting width of the unique LNE insert style for narrow slotting cutters can be varied by using an insert one size thicker. • The width can be increased in .0195" and .039" increments. • Refer to the insert combination table below for insert selection.
side one insert
side two insert
cutter catalog number KS43LNE KS44LNE
D1 3.000 4.000
Ap1 max .250 .250
Ap1 max (new) .270 .270
side one insert * LNE1240 LNE1240
screw ** MS-1281 MS-1281
side two insert * LNE1245 LNE1245
screw ** MS-1282 MS-1282
KS54LNE KS64LNE
5.000 6.000
.250 .250
.289 .289
LNE1245 LNE1245
MS-1282 MS-1282
LNE1245 LNE1245
MS-1282 MS-1282
KS84LNE KS45LNE
8.000 4.000
.250 .312
.289 .332
LNE1245 LNE1245
MS-1282 MS-1282
LNE1245 LNE1250
MS-1282 MS-1283
KS55LNE KS65LNE
5.000 6.000
.312 .312
.332 .351
LNE1245 LNE1250
MS-1282 MS-1283
LNE1250 LNE1250
MS-1283 MS-1283
KS85LNE KS46LNE
8.000 4.000
.312 .375
.351 .395
LNE1250 LNE1245
MS-1283 MS-1282
LNE1250 LNE1250
MS-1283 MS-1283
KS56LNE KS66LNE
5.000 6.000
.375 .375
.395 .414
LNE1245 LNE1250
MS-1282 MS-1283
LNE1250 LNE1250
MS-1283 MS-1283
KS86LNE KS48LNE
8.000 4.000
.375 .500
.414 .520
LNE1250 LNE1255
MS-1283 MS-1284
LNE1250 LNE1260
MS-1283 MS-1285
KS58LNE KS68LNE
5.000 6.000
.500 .500
.520 .539
LNE1255 LNE1260
MS-1284 MS-1285
LNE1260 LNE1260
MS-1285 MS-1285
KS88LNE
8.000
.500
.539
LNE1260
MS-1285
LNE1260
MS-1285
side one insert * LNE1245
screw ** MS-1282
side two insert * LNE1245
screw ** MS-1282
cutter catalog number KS43LNE
D1 3.000
cutter width of .289" Ap1 max (new) .289
www.kennametal.com
Slotting Cutters
* Caution variation in cutting width range is limited to one size (thickness) greater than the standard insert thickness. ** When changing to wider insert thickness, use the necessary longer screw. NOTE: When using inserts that employ a radius of .094" or .125", the corner radius under the insert on the cutter body must be modified to a .10" radius or an optional .10" x 45° chamfer; see chart for detail.
Q23
0° LN Shell Mills • Type B Cutters • Utilizes wider inserts in standard cutter bodies. • Cutting width of the unique LNE insert style for narrow slotting cutters can be varied by using an insert one size thicker. • The width can be increased in .0195" and .039" increments. • Refer to the insert combination table below for insert selection.
side two insert
side one insert
cutter catalog number KS254BLNE1240 KS44BLNE1240
D1 2.500 4.000
Ap1 max .250 .250
Ap1 max (new) .270 .289
side one insert * LNE1240 LNE1245
screw ** MS-1281 MS-1282
side two insert * LNE1245 LNE1245
screw ** MS-1282 MS-1282
KS255BLNE1245 KS45BLNE1245
2.500 4.000
.312 .312
.332 .351
LNE1245 LNE1250
MS-1282 MS-1283
LNE1250 LNE1250
MS-1283 MS-1283
KS46BLNE1245 KS46BLNE1245
4.000 4.000
.375 .375
.395 .414
LNE1245 LNE1250
MS-1282 MS-1283
LNE1250 LNE1250
MS-1283 MS-1283
KS48BLNE1255 KS48BLNE1255
4.000 4.000
.500 .500
.520 .539
LNE1255 LNE1260
MS-1284 MS-1285
LNE1260 LNE1260
MS-1285 MS-1285
Slotting Cutters
* Caution variation in cutting width range limited to one size (thickness) greater than the standard insert thickness. ** When changing to wider insert thickness, use the necessary longer screw. NOTE: When using inserts with a radius of .094" or .125", the corner radius under the insert on the cutter body must be modified to a .10" radius or an optional .10" x 45° chamfer.
Q24
www.kennametal.com
0° LN Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
KC520M — — — — — — — — — 880 690 580 — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
KC735M
KC725M — — — — — — — — — 710 580 470 — — — — — — —
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
— — — — — — 340 310 230 — — — — — — — — — —
— — — — — — 290 280 200 — — — — — — — — — —
KCK15 — — — — — — 270 250 — — — — — — — — — — —
— — — — — — — — — 1380 1095 920 — — — — — — —
— — — — — — — — — 1255 975 815 — — — — — — —
KCPK30 — — — — — — — — — 1115 910 750 — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry ... .S..GP
.005 .007
10% .014 .016
.020 .024
.004 .005
Light Machining
20% .010 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .003 .009 .013 .003 .017 .004 .010 .015 .004
40% .008 .009
.012 .014
General Purpose
50–100% .003 .008 .012 .004 .009 .014
Heavy Machining
Insert Geometry ... .S..GP
Slotting Cutters
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
Q25
KSSM™ Slotting Cutter Primary Application With insert grades and geometries for most materials, the KSSM fixed-width slotting cutters are a cost effective solution for the general engineering market. Very precise adjustments to achieve consistent widths are possible with the variable width and enables customers to change the tool from right hand to left hand with a change of cartridge.
Features and Benefits • Cutters available in arbor and shell mounts. • Cutters right and left hand and full slotting have fixed widths. • Groove widths: Fixed .614"; Adjustable .551–.917". • Rapid adjustment mechanism. • Large insert selection — grades and geometries. • Wiper inserts. • Insert radii from .016–.250". • Right-hand and left-hand cutters with .359" depth of cut. • Diameter range is 4–12". • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Five insert radii available. • Faceted inserts for superior surface finishes.
Q26
www.kennametal.com
KSSM™ • IC 10 • Fixed Width KSSS™ • Arbor Mount • Right-hand and left-hand cutters with .359" width of cut. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Insert radii available. • Faceted inserts for superior surface finishes.
Arbor Mount • 10mm IC • Right Hand order number 2629770 2629773
catalog number KSSS400ASP10R625 KSSS500ASP10R625
D1 4.000 5.000
D 1.250 1.500
D6 1.880 2.250
CDX 1.038 1.353
L1 .625 .625
Ap1 max .359 .359
2629776 2629779
KSSS600ASP10R625 KSSS800ASP10R625
6.000 8.000
1.500 2.000
2.250 2.880
1.853 2.538
.625 .625
.359 .359
Z ZS 10 10 11 11 11 13
11 13
max RPM 17100 15300
lbs 1.22 1.98
14000 12100
3.13 5.78
max RPM 17100 15300
lbs 1.22 1.98
14000 12100
3.13 5.78
NOTE: For superior surface finish, use right-hand inserts.
Arbor Mount • 10mm IC • Left Hand order number 2629769 2629772
catalog number KSSS400ASP10L625 KSSS500ASP10L625
D1 4.000 5.000
D 1.250 1.500
D6 1.880 2.250
CDX 1.038 1.353
L1 .625 .625
Ap1 max .359 .359
2629775 2629778
KSSS600ASP10L625 KSSS800ASP10L625
6.000 8.000
1.500 2.000
2.250 2.880
1.853 2.538
.625 .625
.359 .359
Z ZS 10 10 11 11 11 13
11 13
NOTE: For superior surface finish, use left-hand inserts.
D1 4.000 5.000
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus driver DT9IP DT9IP
6.000 8.000
MS2148 MS2148
17 17
DT9IP DT9IP
Slotting Cutters
Spare Parts
NOTE: Insert radii ≥.062" (1,6mm) has no facet.
www.kennametal.com
Q27
KSSM™ • IC 10 • Fixed Width KSSS™ • Arbor Mount • Neutral slot width (B min) is .614" + .010". • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Wide selection of insert radii. • Faceted inserts for superior surface finishes.
Arbor Mount • 10mm IC • Neutral (Full Slotting) order number 2629768 2629794
catalog number KSSS400ASP10N625 KSSS500ASP10N625
D1 4.000 5.000
D 1.250 1.500
D6 1.880 2.250
B min .614 .614
CDX 1.042 1.357
THUB .542 .542
2629774 2629777
KSSS600ASP10N625 KSSS800ASP10N625
6.000 8.000
1.500 2.000
2.250 2.880
.614 .614
1.857 2.542
.542 .542
Z ZS 10 5 12 6 12 14
6 7
max RPM 17100 15300
lbs 1.05 1.75
14000 12100
2.78 5.09
Spare Parts
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus driver DT9IP DT9IP
6.000 8.000
MS2148 MS2148
17 17
DT9IP DT9IP
Slotting Cutters
D1 4.000 5.000
Q28
www.kennametal.com
KSSM™ • IC 10 • Fixed Width KSSS™ • Shell Mount • Neutral slot width (B min) is .614" + .010". • Neutral cutting. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Wide selection of insert radii. • Faceted inserts for superior surface finishes.
Shell Mount • 10mm IC • Neutral (Full Slotting) order number 2629780 2629781
catalog number KSSS400BSP10N625 KSSS500BSP10N625
D1 4.000 5.000
D 1.000 1.250
D6 2.132 2.880
B min .614 .614
CDX .887 .995
L1 1.500 1.750
Z ZS 10 5 12 6
2629782 2629783
KSSS600BSP10N625 KSSS800BSP10N625
6.000 8.000
1.500 1.500
3.810 3.810
.614 .614
1.030 2.030
2.000 2.000
12 14
6 7
max RPM 17100 15300
lbs 2.12 3.89
14000 12100
5.95 8.80
Spare Parts
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus driver DT9IP DT9IP
socket-head cap screw S2044 S467
6.000 8.000
MS2148 MS2148
17 17
DT9IP DT9IP
— —
Slotting Cutters
D1 4.000 5.000
www.kennametal.com
Q29
KSSM™ • IC 10 • Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Half-Side Cutting • Right Hand order number 2268623 2268629
catalog number KSSS400ASP10R551-630 KSSS500ASP10R551-630
D1 4.000 5.000
D 1.250 1.500
D6 1.880 2.250
CDX L1 1.030 .548 1.345 .548
THUB .545 .545
V .040 .040
Ap1 max .359 .359
Z ZS 6 6 8 8
max RPM 17100 15300
lbs 1.17 1.94
2268641 2268653
KSSS600ASP10R551-630 KSSS800ASP10R551-630
6.000 8.000
1.500 2.000
2.250 2.880
1.845 .548 2.530 .548
.545 .545
.040 .040
.359 .359
10 10 14 14
14000 12100
2.97 5.53
Spare Parts
right-hand D1 cartridge 4.000 KSSC551-630R 5.000 KSSC551-630R
wedge KSSW551-630 KSSW551-630
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM32 STCM11
6.000 KSSC551-630R 8.000 KSSC551-630R
KSSW551-630 KSSW551-630
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
Slotting Cutters
Arbor Mount • Half-Side Cutting • Right Hand order number 2268635 2268647
catalog number KSSS500ASP10R630-709 KSSS600ASP10R630-709
D1 D 5.000 1.500 6.000 1.500
D6 2.250 2.250
CDX L1 1.345 .627 1.845 .627
THUB .624 .624
V .040 .040
Ap1 max .359 .359
Z ZS 8 8 10 10
max RPM 15300 14000
lbs 2.27 3.50
2268659 2268665
KSSS800ASP10R630-709 KSSS1000ASP10R630-709
8.000 2.000 10.000 2.000
2.880 2.880
2.530 .627 3.530 .627
.624 .624
.040 .040
.259 .359
14 14 18 18
12100 10800
6.48 10.67
2268671
KSSS1200ASP10R630-709
12.000 2.000
2.880
4.530 .627
.624
.040
.359
20 20
9900
15.96
Spare Parts
right-hand D1 cartridge 5.000 KSSC630-709R 6.000 KSSC630-709R
wedge KSSW630-709 KSSW630-709
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 KSSC630-709R 10.000 KSSC630-709R
KSSW630-709 KSSW630-709
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
12.000 KSSC630-709R
KSSW630-709
MW25
MS2148
17
TTP9
KSSCP551-709
THW3M
STCM11
Q30
www.kennametal.com
KSSM™ • IC 10 • Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Half-Side Cutting • Left Hand order number 2268624 2268630
catalog number KSSS400ASP10L551-630 KSSS500ASP10L551-630
D1 4.000 5.000
D 1.250 1.500
D6 1.880 2.250
CDX L1 1.030 .548 1.345 .548
THUB .545 .545
V .040 .040
Ap1 max .359 .359
Z ZS 6 6 8 8
max RPM 17100 15300
lbs 1.17 1.94
2268642 2268654
KSSS600ASP10L551-630 KSSS800ASP10L551-630
6.000 8.000
1.500 2.000
2.250 2.880
1.845 .548 2.530 .548
.545 .545
.040 .040
.359 .359
10 10 14 14
14000 12100
2.97 5.53
Spare Parts
left-hand D1 cartridge 4.000 KSSC551-630L 5.000 KSSC551-630L
wedge KSSW551-630 KSSW551-630
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM32 STCM11
6.000 KSSC551-630L 8.000 KSSC551-630L
KSSW551-630 KSSW551-630
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
order number 2268636 2268648
catalog number KSSS500ASP10L630-709 KSSS600ASP10L630-709
D1 5.000 6.000
D D6 CDX L1 THUB V 1.500 2.250 1.345 .627 .624 .040 1.500 2.250 1.845 .627 .624 .040
2268660 2268666
KSSS800ASP10L630-709 KSSS1000ASP10L630-709
8.000 10.000
2.000 2.880 2.530 .627 2.000 2.880 3.530 .627
.624 .624
2268672
KSSS1200ASP10L630-709
12.000
2.000 2.880 4.530 .627
.624
Ap1 max .359 .359
Z ZS 8 8 10 10
max RPM 15300 14000
lbs 2.27 3.50
.040 .040
.359 .359
14 14 18 18
12100 10800
6.48 10.67
.040
.359
20 20
9900
15.96
Spare Parts
left-hand D1 cartridge 5.000 KSSC630-709L 6.000 KSSC630-709L
wedge KSSW630-709 KSSW630-709
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 KSSC630-709L 10.000 KSSC630-709L
KSSW630-709 KSSW630-709
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
12.000 KSSC630-709L
KSSW630-709
MW25
MS2148
17
TTP9
KSSCP551-709
THW3M
STCM11
www.kennametal.com
Q31
Slotting Cutters
Arbor Mount • Half-Side Cutting • Left Hand
KSSM™ • IC 10 • Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Slotting Cutter • .551–.630" Adjustment Range order number 2268052 2268628
catalog number KSSS400ASP10N551-630 KSSS500ASP10N551-630
D1 4.000 5.000
D 1.250 1.500
D6 1.880 2.250
B min .551 .551
B max .630 .630
CDX 1.030 1.345
THUB .545 .545
2268640 2268652
KSSS600ASP10N551-630 KSSS800ASP10N551-630
6.000 8.000
1.500 2.000
2.250 2.880
.551 .551
.630 .630
1.845 2.530
.545 .545
Z ZS 6 3 8 4 10 14
max RPM 17100 15300
lbs 1.17 1.94
14000 12100
2.97 5.53
5 7
Spare Parts
right-hand left-hand D1 cartridge cartridge wedge 4.000 KSSC551-630R KSSC551-630L KSSW551-630 5.000 KSSC551-630R KSSC551-630L KSSW551-630
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM32 STCM11
6.000 KSSC551-630R KSSC551-630L KSSW551-630 8.000 KSSC551-630R KSSC551-630L KSSW551-630
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
Slotting Cutters
Arbor Mount • Slotting Cutter • .630–.709" Adjustment Range order number 2268634 2268646
catalog number KSSS500ASP10N630-709 KSSS600ASP10N630-709
D1 5.000 6.000
D 1.500 1.500
D6 2.250 2.250
B min .630 .630
B max .709 .709
CDX 1.345 1.845
THUB .624 .624
Z ZS 8 4 10 5
max RPM 15300 14000
lbs 2.27 3.50
2268658 2268664
KSSS800ASP10N630-709 KSSS1000ASP10N630-709
8.000 10.000
2.000 2.000
2.880 2.880
.630 .630
.709 .709
2.530 3.530
.624 .624
14 18
7 9
12100 10800
6.48 10.67
2268670
KSSS1200ASP10N630-709
12.000
2.000
2.880
.630
.709
4.530
.624
20 10
9900
15.96
Spare Parts
right-hand left-hand D1 cartridge cartridge wedge 5.000 KSSC630-709R KSSC630-709L KSSW630-709 6.000 KSSC630-709R KSSC630-709L KSSW630-709
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 KSSC630-709R KSSC630-709L KSSW630-709 10.000 KSSC630-709R KSSC630-709L KSSW630-709
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
12.000 KSSC630-709R KSSC630-709L KSSW630-709
MW25
MS2148
17
TTP9
KSSCP551-709
THW3M
STCM11
Q32
www.kennametal.com
KSSM™ • IC 10 • Adjustable KSSS™ • Shell Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Wiper insert facets for superior surface finishes.
Shell Mount • Half-Side Cutting • Right Hand order number 2268626 2268632
catalog number KSSS400BSP10R551-630 KSSS500BSP10R551-630
D1 4.000 5.000
D 1.000 1.250
D6 2.132 2.880
CDX .872 .997
L1 2.033 2.033
V .040 .040
Ap1 max .359 .359
Z ZS 6 6 8 8
max RPM 17100 15300
lbs 2.49 4.35
2268644 2268656
KSSS600BSP10R551-630 KSSS800BSP10R551-630
6.000 8.000
1.500 1.500
3.810 3.810
1.032 2.032
2.033 2.033
.040 .040
.359 .359
10 10 14 14
14000 12100
6.01 8.74
Spare Parts
right-hand D1 cartridge wedge 4.000 KSSC551-630R KSSW551-630 5.000 KSSC551-630R KSSW551-630
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
socket-head cap screw S458 S467
6.000 KSSC551-630R KSSW551-630 8.000 KSSC551-630R KSSW551-630
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
— —
order number 2268638 2268650
catalog number KSSS500BSP10R630-709 KSSS600BSP10R630-709
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
CDX .997 1.032
L1 2.033 2.033
V .040 .040
Ap1 max .359 .359
Z ZS 8 8 10 10
max RPM 15300 14000
lbs 4.60 6.32
2268662 2268668
KSSS800BSP10R630-709 KSSS1000BSP10R630-709
8.000 10.000
1.500 2.500
3.810 5.250
2.032 2.312
2.033 2.033
.040 .040
.359 .359
14 14 18 18
12100 10800
9.51 13.56
2268674
KSSS1200BSP10R630-709
12.000
2.500
5.250
3.312
2.033
.040
.359
20 20
9900
18.84
Spare Parts
right-hand D1 cartridge 5.000 KSSC630-709R 6.000 KSSC630-709R
wedge KSSW630-709 KSSW630-709
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
socket-head cap screw S467 —
8.000 KSSC630-709R 10.000 KSSC630-709R
KSSW630-709 KSSW630-709
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
— —
12.000 KSSC630-709R
KSSW630-709
MW25
MS2148
17
TTP9
KSSCP551-709
THW3M
STCM11
—
www.kennametal.com
Q33
Slotting Cutters
Shell Mount • Half-Side Cutting • Right Hand
KSSM™ • IC 10 • Adjustable KSSS™ • Shell Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Wiper insert facets for superior surface finishes.
Shell Mount • Half-Side Cutting • Left Hand order number 2268627 2268633
catalog number KSSS400BSP10L551-630 KSSS500BSP10L551-630
D1 4.000 5.000
D 1.000 1.250
D6 2.132 2.880
CDX .872 .997
L1 1.482 1.482
V .040 .040
Ap1 max .359 .359
Z ZS 6 6 8 8
max RPM 17100 15300
lbs 2.49 4.35
2268645 2268657
KSSS600BSP10L551-630 KSSS800BSP10L551-630
6.000 8.000
1.500 1.500
3.810 3.810
1.032 2.032
1.482 1.482
.040 .040
.359 .359
10 10 14 14
14000 12100
6.01 8.74
Spare Parts
left-hand D1 cartridge 4.000 KSSC551-630L 5.000 KSSC551-630L
wedge KSSW551-630 KSSW551-630
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
socket-head cap screw S458 S467
6.000 KSSC551-630L 8.000 KSSC551-630L
KSSW551-630 KSSW551-630
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
— —
Slotting Cutters
Shell Mount • Half-Side Cutting • Left Hand order number 2268639 2268651
catalog number KSSS500BSP10L630-709 KSSS600BSP10L630-709
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
CDX .997 1.032
L1 1.403 1.403
V .040 .040
Ap1 max .359 .359
Z ZS 8 8 10 10
max RPM 15300 14000
lbs 4.60 6.32
2268663 2268669
KSSS800BSP10L630-709 KSSS1000BSP10L630-709
8.000 10.000
1.500 2.500
3.810 5.250
2.032 2.312
1.403 1.403
.040 .040
.359 .359
14 14 18 18
12100 10800
9.51 13.56
2268675
KSSS1200BSP10L630-709
12.000
2.500
5.250
3.312
1.403
.040
.359
20 20
9900
18.84
Spare Parts
D1 5.000 6.000
left-hand cartridge KSSC630-709L KSSC630-709L
wedge KSSW630-709 KSSW630-709
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
socket-head cap screw S467 —
8.000 10.000
KSSC630-709L KSSC630-709L
KSSW630-709 KSSW630-709
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
— —
12.000
KSSC630-709L
KSSW630-709
MW25
MS2148
17
TTP9
KSSCP551-709
THW3M
STCM11
—
Q34
www.kennametal.com
KSSM™ • IC 10 • Adjustable KSSS™ • Shell Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Wiper insert facets for superior surface finishes.
Shell Mount • Slotting Cutting • .551–.630" Adjustment Range order number 2268625 2268631
catalog number KSSS400BSP10N551-630 KSSS500BSP10N551-630
D1 4.000 5.000
D 1.000 1.250
D6 2.132 2.880
B min .551 .551
B max .630 .630
CDX .872 .997
L1 2.072 2.072
Z ZS 6 3 8 4
2268643 2268655
KSSS600BSP10N551-630 KSSS800BSP10N551-630
6.000 8.000
1.500 1.500
3.810 3.810
.551 .551
.630 .630
1.032 2.032
2.072 2.072
10 14
5 7
max RPM 17100 15300
lbs 2.49 4.35
14000 12100
6.01 8.74
Spare Parts
right-hand D1 cartridge 4.000 KSSC551-630R 5.000 KSSC551-630R
left-hand cartridge wedge KSSC551-630L KSSW551-630 KSSC551-630L KSSW551-630
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
6.000 KSSC551-630R 8.000 KSSC551-630R
KSSC551-630L KSSW551-630 KSSC551-630L KSSW551-630
MW25 MW25
MS2148 MS2148
17 17
Torx Plus cam wedge wedge socket-head wrench pin wrench screw cap screw TTP9 KSSCP551-709 THW3M STCM11 S458 TTP9 KSSCP551-709 THW3M STCM11 — TTP9 TTP9
KSSCP551-709 THW3M STCM11 KSSCP551-709 THW3M STCM11
— —
order number 2268637 2268649
catalog number KSSS500BSP10N630-709 KSSS600BSP10N630-709
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
B min .630 .630
B max .709 .709
CDX .997 1.032
L1 2.072 2.072
Z ZS 8 4 10 5
max RPM 15300 14000
lbs 4.60 6.32
2268661 2268667
KSSS800BSP10N630-709 KSSS1000BSP10N630-709
8.000 10.000
1.500 2.500
3.810 5.250
.630 .630
.709 .709
2.032 2.312
2.072 2.072
14 18
7 9
12100 10800
9.51 13.56
2268673
KSSS1200BSP10N630-709
12.000
2.500
5.250
.630
.709
3.312
2.072
20 10
9900
18.84
Spare Parts
right-hand D1 cartridge 5.000 KSSC630-709R 6.000 KSSC630-709R
left-hand cartridge wedge KSSC630-709L KSSW630-709 KSSC630-709L KSSW630-709
cam pin wrench MW25 MW25
insert screw MS2148 MS2148
in. lbs. 17 17
Torx Plus wrench TTP9 TTP9
cam pin KSSCP551-709 KSSCP551-709
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 KSSC630-709R 10.000 KSSC630-709R
KSSC630-709L KSSW630-709 KSSC630-709L KSSW630-709
MW25 MW25
MS2148 MS2148
17 17
TTP9 TTP9
KSSCP551-709 KSSCP551-709
THW3M THW3M
STCM11 STCM11
12.000 KSSC630-709R
KSSC630-709L KSSW630-709
MW25
MS2148
17
TTP9
KSSCP551-709
THW3M
STCM11
www.kennametal.com
Q35
Slotting Cutters
Shell Mount • Slotting Cutting • .630–.709" Adjustment Range
KSSM™ • IC 10 Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD2 KC725M .E..GB2 KC725M .E..GB2 KCPK30 .E..LD2 KC725M .E..GB2 KC725M .E..LD2 KC520M .E..GB2 KC520M .F..LE KC410M .F..LE KC410M .E..LD2 KC725M .E..LD2 KC725M .E..GB2 KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .E..GB2 KC725M .E..GB2 KCPK30 .E..GB2 KCPM20 .E..GB2 KC725M .E..GB2 KCPK30 .E..GB2 KCK15 .E..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GB2 KC725M .E..GB2 KC725M .S..GB2 KC725M — —
Heavy Machining Geometry Grade .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCPM20 .S..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCK15 .S..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .S..GB2 KC725M .S..GB2 KC725M — — — —
Indexable Inserts • KSSM SP.T10T3...
SPCT-LD2
SPCT-LE
v
first choice
j
alternate choice
P M K N S H
v
v v
v
j j
v
v j j
v v
Slotting Cutters
KC410M KC520M KC725M KCK15 KCPM20 KCPK30
SPCT-LD2 catalog number SPCT31251PPEL8LD2 SPCT31251PPER8LD2
D .394 .394
S .156 .156
L10 .394 .394
BS .106 .106
Rε .016 .016
hm .002 .002
cutting edges 4 4
v
v
SPCT3125PPER8LD2 SPCT3125PPEL8LD2
.394 .394
.156 .156
.394 .394
.106 .106
.031 .031
.002 .002
4 4
v v
v
SPCT31253PPER8LD2 SPCT31253PPEL8LD2
.394 .394
.156 .156
.394 .394
.106 .106
.047 .047
.002 .002
4 4
v
SPCT31254ENLD2 SPCT31255ENLD2
.394 .394
.156 .156
.394 .394
— —
.063 .078
.002 .002
4 4
v
catalog number SPCT31251PPFL8LE SPCT31251PPFR8LE
D .394 .394
S .156 .156
L10 .394 .394
BS .106 .106
Rε .016 .016
hm .001 .001
cutting edges 4 4
SPCT3125PPFR8LE SPCT3125PPFL8LE
.394 .394
.156 .156
.394 .394
.106 .106
.031 .031
.001 .001
4 4
v
SPCT31253PPFR8LE SPCT31253PPFL8LE
.394 .394
.156 .156
.394 .394
.106 .106
.047 .047
.001 .001
4 4
v
SPCT31254FNLE SPCT31255FNLE
.394 .394
.156 .156
.394 .394
— —
.063 .078
.001 .001
4 4
v
v
v
v
v
Q36
KC410M KC520M KC725M KCK15 KCPM20 KCPK30
SPCT-LE
v v
v
v
v
www.kennametal.com
KSSM™ • IC 10 Indexable Inserts • KSSM SP.T10T3...
SPPT-GB2
first choice
j
alternate choice
SPET-GB2 catalog number SPET31251PPER8GB2 SPET31251PPEL8GB2
D .394 .394
S .156 .156
L10 .394 .394
BS .106 .106
Rε .016 .016
hm .003 .003
cutting edges 4 4
SPET3125PPER8GB2 SPET3125PPEL8GB2
.394 .394
.156 .156
.394 .394
.106 .106
.031 .031
.003 .003
SPET3125PPSL8GB2 SPET3125PPSR8GB2
.394 .394
.156 .156
.394 .394
.106 .106
.031 .031
D .394 .394
S .156 .156
L10 .394 .394
BS .106 .106
Rε .031 .031
v v
v
j j
v
v j j
v v
v v
v
v v
v
4 4
v v v
v
v v v
v
.005 .005
4 4
v
v
v v v
v
hm .003 .005
cutting edges 4 4
SPPT-GB2
v v v v v v
Slotting Cutters
catalog number SPPT3125PPER8GB2 SPPT3125PPSR8GB2
v
KC410M KC520M KC725M KCK15 KCPM20 KCPK30
v
P M K N S H
KC410M KC520M KC725M KCK15 KCPM20 KCPK30
SPET-GB2
www.kennametal.com
Q37
KSSM™ • IC 10 Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group
P
M
K
N
S
H
1 2 3 4 5 6 1 2 3 1 2 3 1–2 3 1 2 3 4 1
KC410M — — — — — — — — — — — — 3990 3550 — — — — —
P
M
K
N
S
Slotting Cutters
H
— — — — — — — — — — — — 3270 3000 — — — — —
— — — — — — — — — — — — 3550 3270 — — — — —
Material Group 1 2 3 4 5 6 1 2 3 1 2 3 1–2 3 1 2 3 4 1
KC520M — — — — — — — — — 880 690 580 — — — — — — —
KCK15 — — — — — — — — — 1380 1095 920 — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
KC725M — — — — — — — — — 710 580 470 — — — — — — —
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
KCPM20 — — — — — — — — — 1115 910 750 — — — — — — —
— — — — — — — — — 1255 975 815 — — — — — — —
1810 1120 1010 760 910 630 730 670 530 1180 940 790 — — — — — — —
1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — —
750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
KCPK30 1470 910 830 630 750 475 570 520 410 960 770 650 — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LE .E..LD2 .E..GB2 .S..GB2
.003 .004 .007 .007
10% .007 .010 .014 .017
.014 .020 .025 .028
.003 .003 .005 .005
Light Machining
20% .005 .008 .011 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .015 .002 .007 .013 .002 .018 .004 .009 .016 .004 .020 .004 .011 .018 .004
40% .004 .006 .009 .010
.008 .012 .015 .016
General Purpose
.002 .002 .004 .004
50–100% .004 .006 .008 .010
.008 .012 .014 .016
Heavy Machining
Insert Geometry .F..LE .E..LD2 .E..GB2 .S..GB2
NOTE: Use “Light Machining” values as starting feed rate.
Q38
www.kennametal.com
KSSM™ • 1/2" IC • Fixed Width KSSS™ • Arbor Mount • Right- and left-hand cutters available. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Faceted inserts for superior surface finishes.
Arbor Mount • 1/2" IC • Right Hand order number 2618969 2629787
catalog number KSSS600ASD43R750 KSSS800ASD43R750
D1 6.000 8.000
D 1.500 2.000
D6 2.250 2.880
CDX 1.851 2.536
L1 .750 .750
Ap1 max .461 .461
2629790
KSSS1000ASD43R750
10.000
2.000
2.880
3.536
.750
.461
Z ZS 12 12 14 14 16
16
max RPM 9400 8150
lbs 3.73 6.86
7250
11.44
max RPM 9400 8150
lbs 3.73 6.86
7250
11.44
Arbor Mount • 1/2" IC • Left Hand order number 2629784 2629786
catalog number KSSS600ASD43L750 KSSS800ASD43L750
D1 6.000 8.000
D 1.500 2.000
D6 2.250 2.880
CDX 1.851 2.536
L1 .750 .750
Ap1 max .461 .461
2629789
KSSS1000ASD43L750
10.000
2.000
2.880
3.536
.750
.461
Z ZS 12 12 14 14 16
16
D1 6.000 8.000
insert screw MS2078 MS2078
in. lbs. 35 35
Torx Plus driver DT15IP DT15IP
10.000
MS2078
35
DT15IP
Slotting Cutters
Spare Parts
NOTE: For superior surface finish, use left-hand inserts.
www.kennametal.com
Q39
KSSM™ • 1/2" IC • Fixed Width KSSS™ • Arbor Mount • Neutral slot width (B min) is .739" + .010" wide. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Faceted inserts for superior surface finishes.
Arbor Mount • 1/2" IC • Neutral (Full Slotting) order number 2618967 2629785
catalog number KSSS600ASD43N750 KSSS800ASD43N750
D1 6.000 8.000
D 1.500 2.000
D6 2.250 2.880
B min .739 .739
CDX 1.857 2.542
THUB .666 .666
2629788
KSSS1000ASD43N750
10.000
2.000
2.880
.739
3.542
.666
Z ZS 14 7 18 9 22
11
max RPM 9400 8150
lbs 3.49 6.58
7250
11.02
Spare Parts
D1 6.000 8.000
insert screw MS2078 MS2078
in. lbs. 35 35
Torx Plus driver DT15IP DT15IP
10.000
MS2078
35
DT15IP
Slotting Cutters
NOTE: For superior surface finish, use right-hand and left-hand inserts.
Q40
www.kennametal.com
KSSM™ • 1/2" IC • Fixed Width KSSS™ • Shell Mount • Neutral slot width (Bmin) is .739" + .010" wide. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Faceted inserts for superior surface finishes.
Shell Mount • 1/2" IC • Neutral (Full Slotting) order number 2629791 2629792
catalog number KSSS600BSD43N750 KSSS800BSD43N750
D1 6.000 8.000
D 1.500 1.500
D6 3.810 3.810
B min .739 .739
CDX 1.029 2.029
L1 2.000 2.000
Z ZS 14 7 18 9
2629793
KSSS1000BSD43N750
10.000
2.500
5.250
.739
2.309
2.000
22
max RPM 9400 8150
lbs 6.28 9.90
7250
14.22
11
Spare Parts
D1 6.000 8.000
insert screw MS2078 MS2078
in. lbs. 35 35
Torx Plus driver DT15IP DT15IP
10.000
MS2078
35
DT15IP
Slotting Cutters
NOTE: For superior surface finish, use right-hand and left-hand inserts.
www.kennametal.com
Q41
KSSM™ • 1/2" IC • Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Half-Side Cutting • Right Hand order number 2268677 2268689
catalog number KSSS500ASD43R709-813 KSSS600ASD43R709-813
D1 5.000 6.000
D D6 CDX L1 THUB V 1.500 2.250 1.331 .712 .716 .052 1.500 2.250 1.831 .712 .716 .052
2268701 2268713
KSSS800ASD43R709-813 KSSS1000ASD43R709-813
8.000 10.000
2.000 2.880 2.516 .712 2.000 2.880 3.516 .712
.716 .716
2268725
KSSS1200ASD43R709-813
12.000
2.000 2.880 4.516 .712
.716
Ap1 max .461 .461
Z ZS 8 8 10 10
max RPM 10300 9400
lbs 2.33 3.62
.052 .052
.461 .461
14 14 16 16
8150 7250
6.85 11.51
.052
.461
18 18
6650
17.30
Slotting Cutters
Spare Parts
D1 5.000 6.000
right-hand cartridge KSSC709-813R KSSC709-813R
wedge KSSW709-813 KSSW709-813
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 10.000
KSSC709-813R KSSC709-813R
KSSW709-813 KSSW709-813
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
12.000
KSSC709-813R
KSSW709-813
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
Right-Hand Cartridge • Larger Insert Radii order number 3663324
catalog number KSSC709813RX
NOTE: Use right-hand cartridge for right-hand cutters. Fits all larger radii cutters.
Q42
www.kennametal.com
KSSM™ • 1/2" IC •Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Half-Side Cutting • Right Hand order number 2268683 2268695
catalog number KSSS500ASD43R813-917 KSSS600ASD43R813-917
D1 5.000 6.000
D D6 CDX L1 THUB V 1.500 2.250 1.331 .816 .820 .052 1.500 2.250 1.831 .816 .820 .052
2268707 2268719
KSSS800ASD43R813-917 KSSS1000ASD43R813-917
8.000 10.000
2.000 2.880 2.516 .816 2.000 2.880 3.516 .816
.820 .820
2268731
KSSS1200ASD43R813-917
12.000
2.000 2.880 4.516 .816
.820
Ap1 max .461 .461
Z ZS 8 8 10 10
max RPM 10300 9400
lbs 2.72 4.23
.052 .052
.461 .461
14 14 16 16
8150 7250
7.99 13.16
.052
.461
18 18
6650
20.20
Spare Parts
right-hand cartridge KSSC813-917R KSSC813-917R
wedge KSSW813-917 KSSW813-917
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 10.000
KSSC813-917R KSSC813-917R
KSSW813-917 KSSW813-917
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
12.000
KSSC813-917R
KSSW813-917
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
Slotting Cutters
D1 5.000 6.000
Right-Hand Cartridge • Larger Insert Radii order number 3663326
catalog number KSSC813917RX
NOTE: Use right-hand cartridge for right-hand cutters. Fits all larger radii cutters.
www.kennametal.com
Q43
KSSM™ • 1/2" IC • Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Half-Side Cutting • Left Hand order number 2268678 2268690
catalog number KSSS500ASD43L709-813 KSSS600ASD43L709-813
D1 5.000 6.000
D D6 CDX L1 THUB V 1.500 2.250 1.331 .712 .716 .052 1.500 2.250 1.831 .712 .716 .052
2268702 2268714
KSSS800ASD43L709-813 KSSS1000ASD43L709-813
8.000 10.000
2.000 2.880 2.516 .712 2.000 2.880 3.516 .712
.716 .716
2268726
KSSS1200ASD43L709-813
12.000
2.000 2.880 4.516 .712
.716
Ap1 max .461 .461
Z ZS 8 8 10 10
max RPM 10300 9400
lbs 2.33 3.62
.052 .052
.461 .461
14 14 16 16
8150 7250
6.85 11.51
.052
.461
18 18
6650
17.30
Slotting Cutters
Spare Parts
D1 5.000 6.000
left-hand cartridge KSSC709-813L KSSC709-813L
wedge KSSW709-813 KSSW709-813
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 10.000
KSSC709-813L KSSC709-813L
KSSW709-813 KSSW709-813
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
12.000
KSSC709-813L
KSSW709-813
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
Left-Hand Cartridge • Larger Insert Radii order number 3663325
catalog number KSSC709813LX
NOTE: Use left-hand cartridge for left-hand cutters. Fits all larger radii inserts.
Q44
www.kennametal.com
KSSM™ • 1/2" IC • Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Half-Side Cutting • Left Hand order number 2268684 2268696
catalog number KSSS500ASD43L813-917 KSSS600ASD43L813-917
D1 5.000 6.000
D D6 CDX L1 THUB V 1.500 2.250 1.331 .816 .820 .052 1.500 2.250 1.831 .816 .820 .052
2268708 2268720
KSSS800ASD43L813-917 KSSS1000ASD43L813-917
8.000 10.000
2.000 2.880 2.516 .816 2.000 2.880 3.516 .816
.820 .820
2268732
KSSS1200ASD43L813-917
12.000
2.000 2.880 4.516 .816
.820
Ap1 max .461 .461
Z ZS 8 8 10 10
max RPM 10300 9400
lbs 2.72 4.23
.052 .052
.461 .461
14 14 16 16
8150 7250
7.99 13.16
.052
.461
18 18
6650
20.20
Spare Parts
left-hand cartridge KSSC813-917L KSSC813-917L
wedge KSSW813-917 KSSW813-917
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin wrench KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 10.000
KSSC813-917L KSSC813-917L
KSSW813-917 KSSW813-917
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
12.000
KSSC813-917L
KSSW813-917
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
Slotting Cutters
D1 5.000 6.000
Left-Hand Cartridge • Larger Insert Radii order number 3663327
catalog number KSSC813917LX
NOTE: Use left-hand cartridge for left-hand cutters. Fits all larger radii inserts.
www.kennametal.com
Q45
KSSM™ • 1/2" IC • Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Slotting Cutter • .709–.813" Adjustment Range order number 2268676 2268688
catalog number KSSS500ASD43N709-813 KSSS600ASD43N709-813
D1 5.000 6.000
D 1.500 1.500
D6 2.250 2.250
B min .709 .709
B max .813 .813
CDX 1.331 1.831
THUB .716 .716
Z ZS 8 4 10 5
2268700 2268712
KSSS800ASD43N709-813 KSSS1000ASD43N709-813
8.000 10.000
2.000 2.000
2.880 2.880
.709 .709
.813 .813
2.516 3.516
.716 .716
14 16
2268724
KSSS1200ASD43N709-813
12.000
2.000
2.880
.709
.813
4.516
.716
18
max RPM 10300 9400
lbs 2.33 3.62
7 8
8150 7250
6.85 11.51
9
6650
17.30
Slotting Cutters
Spare Parts
right-hand D1 cartridge 5.000 KSSC709-813R 6.000 KSSC709-813R
left-hand cartridge wedge KSSC709-813L KSSW709-813 KSSC709-813L KSSW709-813
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 KSSC709-813R 10.000 KSSC709-813R
KSSC709-813L KSSW709-813 KSSC709-813L KSSW709-813
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
12.000 KSSC709-813R
KSSC709-813L KSSW709-813
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
Cartridges • Larger Insert Radii order number 3663324 3663325
catalog number KSSC709813RX KSSC709813LX
NOTE: Use left- or right-hand cartridges for neutral cutters. Fits all larger radii inserts.
Q46
www.kennametal.com
KSSM™ • 1/2" IC • Adjustable KSSS™ • Arbor Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Two keyways for staggered mounting. • Wiper insert facets for superior surface finishes.
Arbor Mount • Slotting Cutter • .813–.917" Adjustment Range order number 2268682 2268694
catalog number KSSS500ASD43N813-917 KSSS600ASD43N813-917
D1 5.000 6.000
D 1.500 1.500
D6 2.250 2.250
B min .813 .813
B max .917 .917
CDX 1.331 1.831
THUB .820 .820
Z ZS 8 4 10 5
2268706 2268718
KSSS800ASD43N813-917 KSSS1000ASD43N813-917
8.000 10.000
2.000 2.000
2.880 2.880
.813 .813
.917 .917
2.516 3.516
.820 .820
14 16
2268730
KSSS1200ASD43N813-917
12.000
2.000
2.880
.813
.917
4.516
.820
18
max RPM 10300 9400
lbs 2.72 4.23
7 8
8150 7250
7.99 13.16
9
6650
20.20
Spare Parts
left-hand cartridge wedge KSSC813-917L KSSW813-917 KSSC813-917L KSSW813-917
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
8.000 KSSC813-917R 10.000 KSSC813-917R
KSSC813-917L KSSW813-917 KSSC813-917L KSSW813-917
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
12.000 KSSC813-917R
KSSC813-917L KSSW813-917
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
Slotting Cutters
right-hand D1 cartridge 5.000 KSSC813-917R 6.000 KSSC813-917R
Cartridges • Larger Insert Radii order number 3663326 3663327
catalog number KSSC813917RX KSSC813917LX
NOTE: Use left- or right-hand cartridges for neutral cutters. Fits all larger radii inserts.
www.kennametal.com
Q47
KSSM™ • 1/2" IC • Adjustable KSSS™ • Shell Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Wiper insert facets for superior surface finishes.
Shell Mount • Half-Side Cutting • Right Hand order number 2268680 2268692
catalog number KSSS500BSD43R709-813 KSSS600BSD43R709-813
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
CDX .997 1.032
L1 V 2.041 .052 2.041 .052
Ap1 max .461 .461
Z ZS 8 8 10 10
max RPM 10300 9400
lbs 4.55 6.26
2268704 2268716
KSSS800BSD43R709-813 KSSS1000BSD43R709-813
8.000 10.000
1.500 2.500
3.810 5.250
2.032 2.312
2.041 .052 2.041 .052
.461 .461
14 14 16 16
8150 7250
9.72 14.04
2268728
KSSS1200BSD43R709-813
12.000
2.500
5.250
3.312
2.041 .052
.461
18 18
6650
19.83
Spare Parts
right-hand D1 cartridge wedge 5.000 KSSC709-813R KSSW709-813 6.000 KSSC709-813R KSSW709-813
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
socket-head cap screw S467 —
8.000 KSSC709-813R KSSW709-813 10.000 KSSC709-813R KSSW709-813
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
— —
12.000 KSSC709-813R KSSW709-813
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
—
Slotting Cutters
Shell Mount • Half-Side Cutting • Right Hand order number 2268686 2268698
catalog number KSSS500BSD43R813-917 KSSS600BSD43R813-917
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
CDX .997 1.032
L1 V 2.041 .052 2.041 .052
Ap1 max .461 .461
Z ZS 8 8 10 10
max RPM 10300 9400
lbs 4.80 6.58
2268710 2268722
KSSS800BSD43R813-917 KSSS1000BSD43R813-917
8.000 10.000
1.500 2.500
3.810 5.200
2.032 2.312
2.041 .052 2.041 .052
.461 .461
14 14 16 16
8150 7250
10.62 15.42
2268734
KSSS1200BSD43R813-917
12.000
2.500
5.200
3.312
2.041 .052
.461
18 18
6650
21.19
Spare Parts
right-hand D1 cartridge wedge 5.000 KSSC813-917R KSSW813-917 6.000 KSSC813-917R KSSW813-917
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
socket-head cap screw S467 —
8.000 KSSC813-917R KSSW813-917 10.000 KSSC813-917R KSSW813-917
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
— —
12.000 KSSC813-917R KSSW813-917
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
—
Q48
www.kennametal.com
KSSM™ • 1/2" IC • Adjustable KSSS™ • Shell Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Wiper insert facets for superior surface finishes.
Shell Mount • Half-Side Cutting • Left Hand order number 2268681 2268693
catalog number KSSS500BSD43L709-813 KSSS600BSD43L709-813
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
CDX .997 1.032
L1 V 1.332 .052 1.332 .052
Ap1 max .461 .461
Z ZS 8 8 10 10
max RPM 10300 9400
lbs 4.55 6.26
2268705 2268717
KSSS800BSD43L709-813 KSSS1000BSD43L709-813
8.000 10.000
1.500 2.500
3.810 5.250
2.032 2.312
1.332 .052 1.332 .052
.461 .461
14 14 16 16
8150 7250
9.72 14.04
2268729
KSSS1200BSD43L709-813
12.000
2.500
5.250
3.312
1.332 .052
.461
18 18
6650
19.83
Spare Parts
left-hand D1 cartridge 5.000 KSSC709-813L 6.000 KSSC709-813L
wedge KSSW709-813 KSSW709-813
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
socket-head cap screw S467 —
8.000 KSSC709-813L 10.000 KSSC709-813L
KSSW709-813 KSSW709-813
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
— —
12.000 KSSC709-813L
KSSW709-813
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
—
order number 2268687 2268699
catalog number KSSS500BSD43L813-917 KSSS600BSD43L813-917
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
CDX .997 1.032
L1 V 1.228 .052 1.228 .052
Ap1 max .461 .461
Z ZS 8 8 10 10
max RPM 10300 9400
lbs 4.80 6.58
2268711 2268723
KSSS800BSD43L813-917 KSSS1000BSD43L813-917
8.000 10.000
1.500 2.500
3.810 5.200
2.032 2.312
1.228 .052 1.228 .052
.461 .461
14 14 16 16
8150 7250
10.62 15.42
2268735
KSSS1200BSD43L813-917
12.000
2.500
5.200
3.312
1.228 .052
.461
18 18
6650
21.19
Spare Parts
D1 5.000 6.000
left-hand cartridge wedge KSSC813-917L KSSW813-917 KSSC813-917L KSSW813-917
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
Torx Plus wrench TTP15 TTP15
cam pin KSSCP709-917 KSSCP709-917
wedge wrench THW3M THW3M
wedge screw STCM11 STCM11
socket-head cap screw S467 —
8.000 10.000
KSSC813-917L KSSW813-917 KSSC813-917L KSSW813-917
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
— —
12.000
KSSC813-917L KSSW813-917
MW3
MS2077
35
TTP15
KSSCP709-917
THW3M
STCM11
—
www.kennametal.com
Q49
Slotting Cutters
Shell Mount • Half-Side Cutting • Left Hand
KSSM™ • 1/2" IC • Adjustable KSSS™ • Shell Mount • Rapid adjustment and setting via unique cam adjustment mechanism. • Large selection of insert geometries and grades to cut most workpiece materials. • Four insert cutting edges. • Large selection of insert radii. • Wiper insert facets for superior surface finishes.
Shell Mount • Slotting Cutting • .709–.813" Adjustment Range order number 2268679 2268691
catalog number KSSS500BSD43N709-813 KSSS600BSD43N709-813
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
B min .709 .709
B max .813 .813
CDX .997 1.032
L1 2.093 2.093
Z ZS 8 4 10 5
max RPM 10300 9400
lbs 4.55 6.26
2268703 2268715
KSSS800BSD43N709-813 KSSS1000BSD43N709-813
8.000 10.000
1.500 2.500
3.810 5.250
.709 .709
.813 .813
2.032 2.312
2.093 2.093
14 16
7 8
8150 7250
9.72 14.04
2268727
KSSS1200BSD43N709-813
12.000
2.500
5.250
.709
.813
3.312
2.093
18
9
6650
19.83
Torx Plus cam wrench pin TTP15 KSSCP709-917 TTP15 KSSCP709-917
Spare Parts
right-hand D1 cartridge 5.000 KSSC709-813R 6.000 KSSC709-813R
left-hand cartridge wedge KSSC709-813L KSSW709-813 KSSC709-813L KSSW709-813
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
8.000 KSSC709-813R 10.000 KSSC709-813R
KSSC709-813L KSSW709-813 KSSC709-813L KSSW709-813
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
12.000 KSSC709-813R
KSSC709-813L KSSW709-813
MW3
MS2077
35
TTP15
wedge wrench THW3M THW3M
wedge socket-head screw cap screw STCM11 S467 STCM11 —
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
— —
KSSCP709-917
THW3M
STCM11
—
Slotting Cutters
Shell Mount • Slotting Cutting • .813–.917" Adjustment Range order number 2268685 2268697
catalog number KSSS500BSD43N813-917 KSSS600BSD43N813-917
D1 5.000 6.000
D 1.250 1.500
D6 2.880 3.810
B min .813 .813
B max .917 .917
CDX .997 1.032
L1 2.093 2.093
Z ZS 8 4 10 5
max RPM 10300 9400
lbs 4.80 6.58
2268709 2268721
KSSS800BSD43N813-917 KSSS1000BSD43N813-917
8.000 10.000
1.500 2.500
3.810 5.200
.813 .813
.917 .917
2.032 2.312
2.093 2.093
14 16
7 8
8150 7250
10.62 15.42
2268733
KSSS1200BSD43N813-917
12.000
2.500
5.200
.813
.917
3.312
2.093
18
9
6650
21.19
Torx Plus cam wrench pin TTP15 KSSCP709-917 TTP15 KSSCP709-917
Spare Parts
right-hand D1 cartridge 5.000 KSSC813-917R 6.000 KSSC813-917R
left-hand cartridge wedge KSSC813-917L KSSW813-917 KSSC813-917L KSSW813-917
cam pin wrench MW3 MW3
insert screw MS2077 MS2077
in. lbs. 35 35
8.000 KSSC813-917R 10.000 KSSC813-917R
KSSC813-917L KSSW813-917 KSSC813-917L KSSW813-917
MW3 MW3
MS2077 MS2077
35 35
TTP15 TTP15
12.000 KSSC813-917R
KSSC813-917L KSSW813-917
MW3
MS2077
35
TTP15
Q50
wedge wrench THW3M THW3M
wedge socket-head screw cap screw STCM11 S467 STCM11 —
KSSCP709-917 KSSCP709-917
THW3M THW3M
STCM11 STCM11
— —
KSSCP709-917
THW3M
STCM11
—
www.kennametal.com
KSSM™ • 1/2" IC Inserts Insert Selection Guide
Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LD2 KC725M .E..GB2 KCPK30 .E..GB2 KCPM20 .E..LD2 KC725M .E..GB2 KCPK30 .E..LD KCK15 .E..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..LD2 KC725M .E..GB2 KC725M .S..GB2 KC725M — —
General Purpose Geometry Grade .E..GB2 KC725M .S..GB2 KCPK30 .S..GB2 KCPM20 .E..GB2 KC725M .S..GB2 KCPK30 .E..GB2 KCK15 .S..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GB2 KC725M .S..GB2 KC725M .S..GB KC725M — —
Heavy Machining Geometry Grade .S..GB2 KC725M .S..GB KCPK30 .S..GB KCPK30 .S..GB2 KC725M .S..GB KCPK30 .S..GB2 KCK15 .S..GB KCPK30 .F..LE KC410M .F..LE KC410M .S..GB2 KC725M .S..GB KC725M — — — —
Indexable Inserts • KSSM SD.T1204...
SDCT-LE
v j
P M K N S H
first choice alternate choice
j v
v v
v v
j j
v j
v j j
v v v
KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM20
SDCT-LE (Ground) 20° Rake Face
catalog number SDCT431PDFL8LE SDCT431PDFR8LE
D .500 .500
S .188 .188
L10 .500 .500
BS .106 .106
Rε .016 .016
hm .001 .001
cutting edges 4 4
SDCT43PDFL8LE SDCT43PDFR8LE
.500 .500
.188 .188
.500 .500
.106 .106
.031 .031
.001 .001
4 4
v
SDCT433PDFL8LE SDCT433PDFR8LE
.500 .500
.188 .188
.500 .500
.106 .106
.047 .047
.001 .001
4 4
v
SDCT434FNLE SDCT435FNLE
.500 .500
.188 .188
.500 .500
— —
.063 .078
.001 .001
4 4
v
SDCT436FNLE SDCT438FNLE
.500 .500
.188 .188
.500 .500
— —
.094 .125
.001 .001
4 4
v
www.kennametal.com
v
Slotting Cutters
v
v
v
v
v
Q51
KSSM™ • 1/2" IC Indexable Inserts • KSSM SD.T1204...
SDCT-LD2
SDET-GB2
SDPT-GB2
SDET-GB
v j
P M K N S H
first choice alternate choice
j v
v v
v v
j j
v j
v j j
v v v
KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM20
SDCT-LD2 (Ground) 15° Rake Face
catalog number SDCT431PDEL8LD2 SDCT431PDER8LD2
D .500 .500
S .188 .188
L10 .500 .500
BS .106 .115
Rε .016 .016
hm .002 .002
cutting edges 4 4
SDCT43PDEL8LD2 SDCT43PDER8LD2
.500 .500
.188 .188
.500 .500
.130 .130
.031 .031
.002 .002
4 4
SDCT433PDEL8LD2 SDCT433PDER8LD2
.500 .500
.188 .188
.500 .500
.120 .120
.047 .047
.002 .002
4 4
v
SDCT434ENLD2 SDCT435ENLD2
.500 .500
.188 .188
.500 .500
— —
.063 .078
.002 .002
4 4
v
SDCT436ENLD2 SDCT438ENLD2
.500 .500
.188 .188
.500 .500
— —
.094 .125
.002 .002
4 4
v v
SDCT4316ENLD2
.500
.188
.500
—
.250
.002
2
v
catalog number SDET43PDEL8GB2 SDET43PDER8GB2
D .500 .500
S .188 .188
L10 .500 .500
BS .130 .130
Rε .031 .031
hm .003 .003
cutting edges 4 4
SDET43PDSL8GB2 SDET43PDSR8GB2
.500 .500
.188 .188
.500 .500
.130 .130
.031 .031
.005 .005
SDET433PDEL8GB2 SDET433PDER8GB2
.500 .500
.188 .188
.500 .500
.120 .120
.047 .047
SDET434SNGB2 SDET435SNGB2
.500 .500
.188 .188
.500 .500
— —
SDET436SNGB2 SDET438SNGB2
.500 .500
.188 .188
.500 .500
SDET438XENGB2 SDET4316SNGB2
.500 .500
.188 .188
D .500 .500
catalog number SDET43PDER8GB SDET43PDSR8GB SDET433PDER8GB SDET4316SNGB
v v
v
v v
v
v
v
v v
KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM20 v
v v v
v
v v v
4 4
v
v v v
v
v v v
.003 .003
4 4
v
v v
v
v v v
.063 .078
.005 .005
4 4
v
v v v
v
v v v
— —
.094 .125
.005 .005
4 4
v
v v v
v
v v v
.500 .500
— —
.125 .250
.003 .005
2 2
S .188 .188
L10 .500 .500
BS .106 .106
Rε .031 .031
hm .003 .005
cutting edges 4 4
D .500 .500
S .188 .188
L10 .500 .500
BS .132 .132
Rε .031 .031
hm .003 .006
cutting edges 4 4
.500 .500
.188 .188
.500 .500
.132 —
.047 .250
.003 .006
4 2
v v v
catalog number SDPT43PDER8GB2 SDPT43PDSR8GB2
KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM20
SDPT-GB2
v v v v v v v v
SDET-GB (Ground) 5° Rake Face
Q52
KC410M KC520M KC522M KC725M KCK15 KCPK30 KCPM20
Slotting Cutters
SDET-GB2 (Ground) 5° Rake Face
v v
v
v v
www.kennametal.com
KSSM™ • 1/2" IC Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
P
M
K
N
S
H
1 2 3 4 5 6 1 2 3 1 2 3 1–2 3 1 2 3 4 1
KC410M — — — — — — — — — — — — 3990 3550 — — — — —
— — — — — — — — — — — — 3550 3270 — — — — —
Material Group
P
M
K
N
S
H
1 2 3 4 5 6 1 2 3 1 2 3 1–2 3 1 2 3 4 1
KC520M — — — — — — — — — — — — 3270 3000 — — — — —
— — — — — — — — — 880 690 580 — — — — — — —
— — — — — — — — — 800 620 520 — — — — — — —
KC522M — — — — — — — — — 710 580 470 — — — — — — —
KCK15 — — — — — — — — — 1380 1095 920 — — — — — — —
1080 900 830 740 610 540 670 610 460 750 590 490 — — 130 130 170 230 —
KC725M 880 660 580 490 490 330 540 430 310 600 490 400 — — 90 90 90 120 —
940 790 700 610 550 410 590 520 400 680 530 440 — — 120 120 130 170 —
860 720 660 590 490 430 560 510 380 — — — — — 115 115 150 200 —
KCPK30
— — — — — — — — — 1255 975 815 — — — — — — —
— — — — — — — — — 1115 910 750 — — — — — — —
1485 920 830 620 850 520 680 610 475 965 770 645 — — — — — — —
1300 830 750 575 760 450 600 530 430 875 690 575 — — — — — — —
750 630 560 490 440 330 490 430 330 — — — — — 100 100 115 150 —
700 530 460 390 390 260 450 360 260 — — — — — 80 80 80 100 —
KCPM20 1210 750 680 520 690 — 515 460 380 780 630 530 — — — — — — —
1810 1120 1010 760 910 630 730 670 530 1180 940 790 — — — — — — —
1590 1010 910 700 820 550 655 580 475 1070 840 700 — — — — — — —
1470 910 830 630 750 475 570 520 410 960 770 650 — — — — — — —
Slotting Cutters
Material Group
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LE .E..LD .E..LD2 .E..GB .E..GB2 .S..GB .S..GB2
.003 .004 .004 .007 .007 .007 .007
10% .007 .010 .010 .014 .014 .017 .017
.014 .020 .020 .024 .024 .025 .025
.003 .003 .003 .005 .005 .005 .005
Light Machining
20% .005 .007 .007 .011 .011 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .015 .002 .006 .013 .002 .015 .002 .006 .013 .002 .018 .004 .009 .015 .004 .018 .004 .009 .015 .004 .019 .004 .011 .016 .004 .019 .004 .011 .016 .004
40% .004 .006 .006 .009 .009 .010 .010
.008 .012 .012 .014 .014 .015 .015
General Purpose
.002 .002 .002 .004 .004 .004 .004
50–100% .004 .006 .006 .008 .008 .010 .010
.008 .012 .012 .014 .014 .015 .015
Heavy Machining
Insert Geometry .F..LE .E..LD .E..LD2 .E..GB .E..GB2 .S..GB .S..GB2
NOTE: Use “Light Machining” values as starting feed rate.
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Q53
KSSMâ&#x201E;˘ Adjustment Instructions
KSSM Slot Width Adjustment Instructions L
1. Measure body width at pocket 1 (per stamp on tool body) behind cartridge.
Y
2. Zero tool presetter at pocket 1 behind cartridge. body width
slot width
3. Move presetter over the insert and set distance Y. Y = (Desired Slot Widthâ&#x20AC;&#x201C;Body Width)/2. 4. Zero over insert at starting pocket (pocket 1). 5. Adjust remaining cartridges on the same side.
Y
R
6. Return to starting pocket and start with step 2 for opposite side of cutter.
KSSM Cartridge Adjustment Instructions wedge screw
wedge 1. Insert 3mm hex wrench into STCM Screw. 2. Rotate 3mm hex wrench counter-clockwise to loosen wedge. 3. Rotate 3mm hex wrench clockwise to lightly tighten STCM screw to approximately 9 in. lbs., so the wedge is touching the cartridge and cutter body. This creates some slight resistance against the cartridge during the adjustment.
LOOSEN
TIGHTEN 3mm hex wrench
hex wrench
cartridge
4. Insert hex wrench into cam pin behind cartridge. 5. Rotate wrench to adjust cartridge to desired position. 6. For best accuracy, back cam pin off, so you can feel it is not touching the sides of the slot in the back of the cartridge.
Slotting Cutters
7. Remove wrench from cam pin.
cam pin wedge screw
8. Insert 3mm hex wrench into STCM screw 9. Tighten STCM screw to 55 in. lbs. prior to using the cutter. Kennametal torque wrench KTW45 or alternate torque wrench should be used. 10. Double check cartridge position to assure no movement.
TIGHTEN 50 in. lbs. 3mm hex wrench
Q54
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Beyond BLAST KSSM 45 º
More than just the right tool — the ultimate solutions The Beyond BLAST KSSM 45° utilizes Precision Coolant Technology (PCT) to aggressively apply coolant directly to the cutting area. Not only does this reduce heat at the cutting edge, but it also assists with reducing tool and chip friction, increasing chip evacuation, and relieving shear stress. Because the Beyond BLAST technology can be applied in lowpressure conditions, there is no need to invest in additional equipment. It’s so easy to convert from conventional to Beyond BLAST technology, it can be done directly on the floor — virtually eliminating costly downtime. See what the performance leader can do for your titanium machining. • Easy to convert from conventional to Beyond BLAST technology. • Up to 100% better tool life. • Less tool/chip friction and shear stress. • Beyond BLAST also works with regular low-pressure conditions. • Performance leader in machining titanium.
Experience the advantages at your Authorized Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
™
Copy Mills KenFeed 2X • Double-Sided High-Feed Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R2–R7 KenFeed Mini • Single-Sided Insert, Small High-Feed Milling Cutters . . . . . . . . . . . . . . . . . . . . . . .R8–R11 Rodeka • Double-Sided Round Insert, IC12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R12–R19 Rodeka IC12, 12 Cutting Edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R13–R17 Rodeka 8, IC12 Turbine Blade Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R18–R19 KDM Platform • Round Inserts, Particularly for the Die and Mold Industry . . . . . . . . . . . . . . . . . .R20–R37 RD.X07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R21–R24 RD.X10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R25–R29 RD.X12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R30–R34 RD.X16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R35–R37 KSRM Platform • Round Inserts, Specially Developed for Titanium and Stainless Steel . . . . . . .R38–R59 RP.T1204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R39–R44 RP.T1605 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R45–R50 RCGT64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R51–R55 RCGT86 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R56–R59 Beyond BLAST KSRM Platform • New Generation Round Inserts with Through Coolant . . . . . . .R60–R69 RCGX64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R61–R65 RCGX86 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R66–R69 KDMB and KDMT Platforms • Indexable Ball Nose and Toroidal Inserts for Complex Parts . . . .R70–R91 KDMB • Ball Nose Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R71–R86 KDMT • Toroidal and High-Feed Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R87–R91 Z-Axis • Plunge Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R92–R100 KDMR • Multifunction Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R102–R106 KIPR and KSSR • Round Ceramic Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R108–R117 RPG2150, RPG32, RPG43 • Positive Insert Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R109–R114 RNG45 • Negative Insert Style, Double Sided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R115–R117
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R1
KenFeedâ&#x201E;˘ 2X â&#x20AC;˘ The Ultimate and Innovative Concept for Applying the Latest High-Feed Milling Strategies Primary Application KenFeed 2X is a double-sided trigon insert with six cutting edges engineered to provide you a superior MRR and productivity through high-feed rates for roughing operations.
Features and Benefits Screw-On, end mill, and shell mill cutters with internal coolant.
Strong design with a thick insert provides outstanding reliability.
Platform designed for pocketing, ramping, and helical interpolations.
Just two topographies to cover all applications with easy selection.
Double-sided insert with six real cutting edges for better cost per edge position with full usage. No need for additional clamping device. Screw provides easy handling.
R2
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KenFeed™ 2X Series Screw-On End Mills • End Mills • WOEJ09... • Dramatically improves MRR using the latest milling strategies. • Engineered to run up to 0,1 IPT. • Ideal for pocketing, ramping, and helical interpolations. Z-plunge capabilities. • First choice for deep cavities or from 3 x D.
Screw-On End Mills • Inch order number 4109575 4109576
catalog number KF2X100W0902M12L138 KF2X125W0902M16L169
D1 max 1.000 1.250
D1 D WF G3X L2 .350 .827 .667 M12 1.380 .622 1.142 .864 M16 1.690
Ap1 max .059 .059
Z 2 2
max RPM 36600 31000
insert 1 WOEJ090512__ WOEJ090512__
lbs .20 .46
4109577 4109578
KF2X125W0903M16L169 KF2X150W0903M16L169
1.250 1.500
.622 1.142 .864 M16 1.690 .869 1.142 .864 M16 1.691
.059 .059
3 3
31000 27500
WOEJ090512__ WOEJ090512__
.45 .52
4109579
KF2X150W0904M16L169
1.500
.869 1.142 .866 M16 1.691
.059
4
27400
WOEJ090512__
.51
order number 4109580 4109581
catalog number KF2X100W0902C100L600 KF2X100W0902C100L800
D1 max 1.000 1.000
D1 D L LBX .350 1.000 6.000 1.780 .350 1.000 8.000 1.780
Ap1 max .059 .059
Z 2 2
max RPM 36600 36600
insert 1 WOEJ090512__ WOEJ090512__
lbs 1.15 1.58
4109582 4109593
KF2X125W0903C125L600 KF2X125W0903C125L800
1.250 1.250
.619 1.250 6.000 1.690 .622 1.250 8.000 1.690
.059 .059
3 3
31000 31000
WOEJ090512__ WOEJ090512__
1.84 2.53
4109594 4109595
KF2X150W0903C125L600 KF2X150W0903C125L800
1.500 1.500
.869 1.250 6.000 1.691 .869 1.250 8.000 1.691
.059 .059
3 3
27400 27400
WOEJ090512__ WOEJ090512__
1.94 2.61
Spare Parts
D1 max 1.000 1.250
insert screw MS2235 MS2235
in. lbs. 15 15
Torx Plus driver DT8IP DT8IP
1.500
MS2235
15
DT8IP
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R3
Copy Mills
End Mills • Inch
KenFeed™ 2X Series Shell Mills • WOEJ09... • Dramatically improves MRR using the latest milling strategies. • Engineered to run up to 0,1 IPT. • Ideal for pocketing, ramping, and helical interpolations. Z-plunge capabilities. • First choice for deep cavities or from 3 x D.
Face Mills • Inch order number 4109596 4109597
catalog number KF2X150W0904S050L157 KF2X200W0905S075L157
D1 max 1.500 2.000
D1 .869 1.363
D .500 .750
D6 L 1.417 1.571 1.772 1.575
Ap1 max .059 .059
Z 4 5
max RPM 27400 22900
insert 1 WOEJ090512__ WOEJ090512__
lbs .40 .71
4109598 4109599
KF2X200W0906S075L157 KF2X250W0906S075L175
2.000 2.500
1.366 1.864
.750 .750
1.732 1.570 1.732 1.750
.059 .059
6 6
22900 20000
WOEJ090512__ WOEJ090512__
.69 1.16
4109600
KF2X300W0907S100L175
3.000
2.362 1.000 2.189 1.750
.059
7
18000
WOEJ090512__
1.77
Spare Parts
insert screw MS2235 MS2235
in. lbs. 15.00 15.00
Torx Plus driver DT8IP DT8IP
socket-head cap screw S424 S445
2.500 3.000
MS2235 MS2235
15.00 15.00
DT8IP DT8IP
S445 S458
Copy Mills
D1 max 1.500 2.000
R4
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KenFeed™ 2X Series Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .S..GD KC522M .S..HD KC522M .S..HD KC522M .S..GD KC522M .S..GD KC725M .S..HD KCK15 .S..HD KCK15 — — — — .S..GD KC522M .S..GD KC725M .S..GD KC725M .S..HD KC522M
General Purpose Geometry Grade .S..GD KCPK30 .S..HD KCPK30 .S..HD KCPK30 .S..GD KC725M .S..GD KCPK30 .S..HD KCK15 .S..HD KCK15 — — — — .S..GD KC725M .S..GD KC725M .S..GD KC725M — —
Heavy Machining Geometry Grade .S..GD KCPK30 .S..HD KCPK30 .S..HD KCPK30 .S..GD KC725M .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — — — — — — — — — —
Indexable Inserts • WOEJ09.... • Double-sided insert with six cutting edges. • Unique and strong insert design that enables high-feed conditions, up to 0,1 IPT. • HD geometry is the first choice for steels, high-strength steels, and cast iron. • GD provides lower cutting forces, first choice for soft materials.
WOEJ-HD
alternate choice
WOEJ-GD catalog number WOEJ090512SRGD
D .350
Rε .048
S .213
cutting edges 6
catalog number WOEJ090512SRHD
D .351
Rε .048
S .215
cutting edges 6
WOEJ-HD
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v
v v
j
j
v j
v v j
v v
v
v v v v
R5
Copy Mills
first choice
j
j v
KC522M KC725M KCK15 KCPK30
v
P M K N S H
KC522M KC725M KCK15 KCPK30
WOEJ-GD
KenFeed™ 2X Series Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Group
P
M
K
N
S
H
KC522M 1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 470 — —
1 2 3 4 5 6 1 2 3 1 2 3 1 2 1 2 3 4 1 2 3
KC725M 1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 280 — —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 360 — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 — — —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 — — —
KCK15 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 — — —
— — — — — — — — — 1660 1310 1100 — — — — — — — — —
KCPK30 — — — — — — — — — 1340 1090 900 — — — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .S..GD .S..HD
.033 .033
10% .065 .090
.148 .162
.024 .024
Light Machining
20% .046 .062
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .095 .021 .040 .080 .020 .102 .021 .053 .085 .020
40% .037 .049
.074 .079
General Purpose
50–100% .019 .036 .072 .019 .048 .077
Heavy Machining
Insert Geometry .S..GD .S..HD
NOTE: Use “Light Machining” values as starting feed rate.
General Programming Information for Applying KenFeed 2X • IC09 Wt .312
t .045
Copy Mills
Rt .110
Small Ap1 values and higher feed rates generate lower cutting forces versus traditional milling strategies.
R6
For CAM programming, the loads can be programmed as a toroidal tool type by using the Rt value as the insert radius.
Recommended when long overhang is necessary due to lower radial forces. Maximum L/D ratio of 10 x D.
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KenFeed™ 2X Series Application Data Maximum Linear Ramping and Helical Interpolation from Solid
ramp angle helical interpolation
ramping
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum flat-bottom hole diameter
cutter type Screw-On
End Mills
max ramp angle for 360° helical interpolation 3.1° 1.7°
min hole diameter (DH min) 1.291 1.813
max flat-bottom hole diameter (DH1 max) 1.35 1.87
max diameter (no flat bottom) 2.0 2.5
KF2X125W0903M16L169 KF2X150W0903M16L169
1.9° 1.4°
2.8° 2.1°
1.7° 1.2°
1.813 2.310
1.87 2.37
2.5 3.0
KF2X150W0904M16L169 KF2X100W0902C100L600
1.4° 3.5°
2.1° 5.2°
1.2° 3.1°
2.310 1.291
2.37 1.35
3.0 2.0
KF2X100W0902C100L800 KF2X125W0903C125L600
3.5° 1.9°
5.2° 2.8°
3.1° 1.7°
1.291 1.813
1.35 1.87
2.0 2.5
KF2X125W0903C125L800 KF2X150W0903C125L600
1.9° 1.4°
2.8° 2.1°
1.7° 1.2°
1.813 2.310
1.87 2.37
2.5 3.0
KF2X150W0903C125L800 KF2X150W0904S050L157
1.4° 1.4°
2.1° 2.1°
1.2° 1.2°
2.310 2.310
2.37 2.37
3.0 3.0
KF2X200W0905S075L157 KF2X200W0906S075L157
1.0° 1.0°
1.4° 1.4°
0.8° 0.8°
3.307 3.307
3.37 3.37
4.0 4.0
KF2X250W0906S075L175 KF2X300W0907S100L175
0.7° 0.6°
1.1° 1.0°
0.6° 0.5°
4.305 5.303
4.36 5.36
5.0 6.0
Copy Mills
Face Mills
max ramp recommended angle when ramping angle Ap max (not (for continuous for continuous catalog number ramping process) ramping process) KF2X100W0902M12L138 3.5° 5.2° KF2X125W0902M16L169 1.9° 2.8°
Ø DH/DH1
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R7
KenFeedâ&#x201E;˘ Mini â&#x20AC;˘ Small High-Feed Milling Cutters for Machining Small and Medium Components Primary Application Roughing operations through the latest milling strategies up to 55 HRC. Specially suited for small parts or machines with lower power capacity. The KenFeed Mini delivers higher productivity with reduced tooling costs.
Features and Benefits Platform designed for pocketing, ramping, and helical interpolations.
Excellent runout accuracy increases general performance and higher tool life.
Screw-On and shell mill cutters with internal coolant. Coolant holes: better chip evacuation and higher the tool life.
Just two topographies to cover all applications with easy selection.
Strong design capacity to support higher cutting forces and unstable situations.
Insert and body design with superior copy milling capabilities enable us to run the cutter with true ramping, profiling, and pocketing capabilities.
R8
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KenFeed™ Mini Screw-On End Mills • Cylindrical End Mills • Engineered to use with small machines and/or components using high-feed milling strategies. • Fine-pitch cutters boost productivity; able to run up to 0,05 IPT. • Pocketing, ramping, and helical interpolations. • First choice above 3 x D applications.
Screw-On End Mills • Inch order number 3652852 4138464
catalog number KF063WP0302M08100 KF075WP0303M10118
4138465
KF100WP0304M12138
D1 max D1 D WF G3X L2 .625 .398 .512 .386 M8 1.000 .750 .490 .699 .589 M10 1.180 1.000
.708 .827 .667 M12 1.378
Ap1 max .033 .040
Z 2 3
max ramp angle 8.5° 5.3°
max RPM 25055 16700
insert 1 WP..0302.. WP..0302..
lbs .06 .12
.040
4
3.0°
12500
WP..0302..
.21
L
order number 3652893 4138466
catalog number KF063WP0302C063L100 KF075WP0303C075L150
D1 max .625 .750
D1 .393 .492
D .625 .750
L 3.362 4.500
L2 Ap1 max 1.000 .033 1.391 .040
Z 2 3
max ramp angle 8.5° 5.3°
max RPM 20050 16700
insert 1 WP..0302.. WP..0302..
lbs .25 .48
4138467 4138468
KF075WP0303C075L250 KF100WP0304C100L150
.750 1.000
.461 .740
.750 1.000
6.000 4.800
2.394 1.391
.040 .040
3 4
5.3° 5.3°
16700 12500
WP..0302.. WP..0302..
.65 .95
4138469
KF100WP0304C100L250
1.000
.740
1.000
6.000
2.359
.040
4
3.0°
12500
WP..0302.. 1.18
Spare Parts
D1 max .625 .750
insert screw 192.416 192.416
in. lbs. 8 8
Torx wrench FT7 FT7
1.000
192.416
8
FT7
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R9
Copy Mills
End Mills • Inch
KenFeed™ Mini Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .LD.. KC522M .LD.. KC522M .LD.. KCPK30 .LD.. KC522M .LD.. KC522M .LN.. KC510M .LN.. KC510M — — — — .LD.. .LD.. .LD.. .LN..
General Purpose Geometry Grade .LD.. KCPK30 .LD.. KCPK30 .LD.. KCPM20 .LD.. KC725M .LD.. KC725M .LD.. KCPK30 .LD.. KCPK30 — — — —
KC522M KC725M KC522M KC510M
.LD.. .LD.. .LD.. .LN..
Heavy Machining Geometry Grade .LD.. KCPK30 .LD.. KCPK30 — — — — — — — — — — — — — — — — — — — — — —
KC725M KC725M KC725M KC510M
Indexable Insert • WPGX03... • Positive single-sided insert for lower cutting forces for high-feed milling process. • Engineered to run up to 0,05 IPT. Boost productivity in small machines and/or components. • LD first choice for majority of materials, providing lower cutting forces. • LN geometry is the first choice for high-strength steel and hard machining up to 55 HRC.
WPGX-LN
v
first choice
j
alternate choice
P M K N S H
j j v v v v v j j j j
j
v v v j
WPGX-LD and -LN
catalog number WPGX030204LD080 WPGX030204LN080
R10
D .217 .217
S .094 .094
RW .315 .315
cutting edges 3 3
KC510M KC522M KC725M KCPM20 KCPK30
Copy Mills
WPGX-LD
v v v v v
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KenFeed™ Mini Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 N 2 1 2 S 3 4 1 2 H 3
KC510M — — — 960 — — — — — 1150 910 770 2520 — — — — — 600 — —
— — — 780 — — — — — 1040 820 680 2240 — — — — — 500 — —
KC522M — — — 660 — — — — — 940 760 620 2060 — — — — — 370 — —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 470 — —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 360 — —
KC725M 1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 280 — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 — — —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 — — —
KCPM20 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 — — —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — 550 — —
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — 460 — —
KCPK30 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — 370 — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Light Machining
Recommended Starting Feeds [IPT]
Insert Geometry .LD.. .LN..
.027 .027
10% .070 .070
.121 .121
.019 .019
20% .049 .049
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .081 .017 .042 .068 .016 .081 .017 .042 .068 .016
40% .040 .040
.063 .063
General Purpose
50–100% .015 .039 .062 .015 .039 .062
Heavy Machining
Insert Geometry .LD.. .LN..
NOTE: Use “Light Machining” values as starting feed rate.
General Programming Information for Applying KenFeed Mini Wt .094
t .016
Copy Mills
Rt .039
For CAM programming, the loads can be programmed as a toroidal tool type by using the Rt value as the insert radius.
www.kennametal.com
Small Ap1 values and higher feed rates generate lower cutting forces versus traditional milling strategies.
R11
Rodekaâ&#x201E;˘ â&#x20AC;˘ The New Round Insert Generation Primary Application Kennametal introduces a new and revolutionary double-sided round milling insert capable to run in multiple types of milling operations and workpiece materials, providing the latest double-sided insert technology to boost your productivity with the most efficient cost per edge.
Features and Benefits Double-sided insert with up to 12 cutting edges for a more productive cutting process.
Screw-On, end mill, and shell mill cutters with internal coolant.
Higher clearance in bodies to permit pocketing, profiling, and 5-axis machining.
Unique anti-rotation feature for excellent stability with higher feed rates and cutting forces. User-friendly insert rotation. Three insert and topography styles to cover any type of component and application.
To learn more, scan here. For instructions on how to scan, please see page xxix.
R12
www.kennametal.com
Rodeka™ IC 12 Screw-On End Mills • Weldon® End Mills • Inch • Double-sided round insert with 12 indexable positions. • Anti-rotation features enable higher cutting data and extra stability. • Pocketing and profiling capabilities.
Screw-On End Mills order number 4178114 4178115
catalog number KDR125R1203M16L150 KDR150R1203M16L150
D1 max 1.25 1.50
D1 D WF G3X L2 .778 1.142 .94 M16 1.50 1.028 1.142 .94 M16 1.50
Ap1 max .117 .117
Z lbs 3 .37 3 .42
max RPM 39310 35890
insert 1 RN_J1204M0__ RN_J1204M0__
4178116
KDR150R1204M16L150
1.50
1.028 1.142 .94 M16 1.50
.117
4 .42
35890
RN_J1204M0__
catalog number KDR125R1202W100L200
D1 max 1.25
Ap1 max .117
Z lbs 2 .86
Weldon End Mills order number 4178119
D1 .778
D 1.00
L 4.28
LBX 2.00
max RPM 39310
insert 1 RN_J1204M0__
Copy Mills
Spare Parts
D1 max 1.25 1.50
www.kennametal.com
insert screw 193.492 193.492
in. lbs. 35 35
wrench 170.025 170.025
R13
Rodeka™ IC 12 Cylindrical End Mills • Inch • Double-sided round insert with 12 indexable positions. • Anti-rotation features enable higher cutting data and extra stability. • Pocketing and profiling capabilities.
Cylindrical End Mills order number 4178120 4178121
catalog number KDR125R1202C125L900 KDR150R1203C150L900
D1 max 1.25 1.50
D1 D L LBX .778 1.25 9.00 1.50 1.028 1.50 9.00 1.50
Ap1 max .117 .117
Z lbs 2 2.79 3 4.03
max RPM 39310 35890
insert 1 RN_J1204M0__ RN_J1204M0__
Spare Parts
insert screw 193.492 193.492
in. lbs. 35 35
wrench 170.025 170.025
Copy Mills
D1 max 1.25 1.50
R14
www.kennametal.com
Rodeka™ IC 12 Shell Mills • Double-sided round insert with 12 indexable positions. • Anti-rotation features enable higher cutting data and extra stability. • Pocketing and profiling capabilities.
Shell Mills order number 4178122 4178123
catalog number KDR150R1204S050L157 KDR200R1204S075L200
D1 max 1.50 2.00
D1 1.028 1.528
D .50 .75
D6 L 1.300 1.57 1.750 2.00
Ap1 max .117 .117
Z lbs 4 .40 4 1.01
max RPM 35890 31080
insert 1 RN_J1204M0__ RN_J1204M0__
4178124 4178125
KDR200R1205S075L200 KDR250R1207S075L200
2.00 2.50
1.528 2.028
.75 .75
1.750 2.00 1.750 2.00
.117 .117
5 .97 7 1.42
31080 27800
RN_J1204M0__ RN_J1204M0__
4178126 4178127
KDR300R1208S100L200 KDR400R1209S150L200
3.00 4.00
2.528 1.00 2.189 2.00 3.528 1.50 3.380 2.00
.117 .117
8 2.01 9 3.95
25370 21970
RN_J1204M0__ RN_J1204M0__
Spare Parts
insert screw 193.492 193.492
in. lbs. 35 35
socket-head cap screw S422 S445
socket-head cap screw with coolant groove S422CG S445CG
wrench 170.025 170.025
2.50 3.00
193.492 193.492
35 35
S445 S458
S445CG S458CG
170.025 170.025
4.00
193.492
35
—
—
170.025
Copy Mills
D1 max 1.50 2.00
www.kennametal.com
R15
Rodeka™ IC 12 Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LD KCPK30 .S..GD KC522M .S..GD KC522M .E..LD KC522M .E..LD KC522M .S..HD KCK15 .S..HD KCK15 .F..LDJ KC422M .F..LDJ KC422M .E..LD KC725M .E..LD KC725M .E..LD KC725M .S..GD KC522M
General Purpose Geometry Grade .S..GD KCPK30 .S..HD KCPM20 .S..GD KCPK30 .E..LD KC522M .S..GD KCPK30 .S..HD KCK15 .S..HD KCK15 .F..LDJ KC422M .F..LDJ KC422M .S..GD KC725M .S..GD KC725M .E..LD KC725M .S..HD KCPM20
Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — — .S..HD .S..HD .S..GD —
KC725M KC725M KC725M —
Indexable Inserts • RNGJ12.... • -FLDJ geometry is for non-ferrous metals. • -LD geometry is the first choice for stainless steel and titanium machining at lower cutting forces. • -GD geometry is for general use in steel and for stainless steel. • -HD geometry is the first choice for heavy machining high-strength steel and cast iron.
RNGJ-LD
RNGJ-GD
RNGJ-HD
v
first choice
j
alternate choice
P M K N S H
j v
v v
v v
j j
j
v
j
v v v j
j
D .472 .472
S .187 .187
hm .0015 .0015
cutting edges 12 12
catalog number RNGJ1204M0SGD
D .472
S .187
hm .0034
cutting edges 12
catalog number RNGJ1204M0SHD
D .472
KC422M KC522M KC725M KCK15 KCPM20 KCPK30
catalog number RNGJ1204M0ELD RNGJ1204M0FLDJ
v v
v
v
KC422M KC522M KC725M KCK15 KCPM20 KCPK30
RNGJ-GD
v v
v
RNGJ-HD
R16
S .187
hm .007
cutting edges 12
KC422M KC522M KC725M KCK15 KCPM20 KCPK30
Copy Mills
RNGJ-LD
v v v v
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Rodeka™ IC 12 Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material KC422M KC522M KC725M Group 1 — — — 1300 1130 1060 1030 900 840 2 — — — 1080 950 790 860 760 640 3 — — — 1000 840 700 790 670 550 P 4 — — — 890 730 590 710 590 470 5 — — — 730 660 590 590 530 470 6 — — — 650 490 400 520 400 310 1 — — — 800 710 650 670 590 540 2 — — — 730 620 520 610 520 430 M 3 — — — 550 480 370 460 400 310 1 — — — 900 820 720 — — — 2 — — — 710 640 590 — — — K 3 — — — 590 530 480 — — — 1–2 4220 3720 3440 — — — — — — N 3 3720 3440 3000 — — — — — — 1 — — — 160 140 110 140 120 100 2 — — — 160 140 110 140 120 100 S 3 — — — 200 160 110 180 140 100 4 — — — 280 200 140 240 180 120 — — — 470 360 280 — — — H 1 NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness value increases, the speed should be decreased.
KCK15 — — — — — — — — — 1660 1310 1100 — — — — — — —
— — — — — — — — — 1510 1170 980 — — — — — — —
KCPM20 — — — — — — — — — 1340 1090 900 — — — — — — —
Recommended Starting Feeds [IPT]
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — 550
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — 460
Light Machining
KCPK30 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — 370
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
General Purpose
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
Heavy Machining
At .118 Axial Depth of Cut (ap) Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.004 .004 .009 .015
10% .007 .007 .016 .023
.012 .012 .028 .035
.003 .003 .007 .011
20% .005 .005 .012 .017
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .005 .008 .003 .009 .003 .005 .008 .003 .021 .006 .010 .018 .006 .026 .010 .015 .022 .009
40% .004 .004 .010 .014
20% .007 .007 .016 .023
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .004 .006 .010 .003 .012 .004 .006 .010 .003 .027 .008 .013 .024 .007 .034 .013 .020 .029 .012
40% .006 .006 .013 .018
20% .009 .009 .021 .031
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .016 .005 .008 .014 .004 .016 .005 .008 .014 .004 .038 .011 .018 .032 .010 .047 .018 .027 .040 .017
40% .008 .008 .017 .025
.007 .007 .017 .021
.002 .002 .006 .009
50–100% .004 .004 .009 .014
.003 .003 .007 .012
50–100% .005 .005 .012 .018
.004 .004 .010 .016
50–100% .007 .007 .017 .024
.007 .007 .016 .020
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.010 .010 .022 .027
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.013 .013 .029 .037
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
At .059 Axial Depth of Cut (ap) Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.005 .005 .012 .020
10% .009 .009 .021 .031
.016 .016 .038 .047
.004 .004 .009 .015
.010 .010 .022 .027
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
.007 .007 .017 .028
10% .013 .013 .029 .043
.022 .022 .052 .066
.005 .005 .012 .021
.013 .013 .030 .037
Copy Mills
At .030 Axial Depth of Cut (ap)
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
R17
Rodekaâ&#x201E;˘ 8, IC 12
Rodeka 8 Turbine Blade Version Revolutionary double-sided round insert engineered for turbine blade machining. Special geometries, insert styles, and dedicated cutter bodies have been developed to serve this demanding application.
Steam Turbine
Power Plant
Turbine Blade
Rodeka 8
Four indexes per side, in total eight cutting edges. With higher Ap capabilities, up to 6mm.
Specific high positive geometries with improved chip forming and higher tool life.
Insert location twisted by 45° between top and bottom side for equal performance over all eight cutting edges. Unique anti-rotation feature with higher contact area for excellent stability, allowing higher feed rates.
R18
www.kennametal.com
Rodeka™ 8, IC 12 Product Offering
-GD
-LD
P
P
M
M
Light/Medium Machining First choice for stainless steel and titanium machining.
Medium/Heavy Machining First choice for medium/heavy operations. Forged blades or “bad skin”.
S
S
v
first choice
j
alternate choice
P M K N S H
v v v
v v j
KC522M KC725M KCMP30
■ Indexable Inserts
v v v
catalog number RNGJ1204M0ENLDJX
v
v
v
v
RNGJ1204M0ENLDX
v
RNGJ1204M0SNGDJX RNGJ1204M0SNGDX
v
■ Shell Mills MM# 5104420 5104421
catalog number KDR40Z04S16RN12X KDR50Z05S22RN12X
D1 max 40 50
D1 28 38
D 16 22
D6 38 42
L 40 40
Ap1 max 6 6
Z 4 5
5104422
KDR50Z05S22RN12XL
50
38
22
49
40
6
5
5104423
KDR52Z05S22RN12X
52
40
22
42
40
6
5
5104424
KDR63Z06S22RN12X
63
51
22
49
40
6
6
5104425
KDR66Z06S27RN12X
66
54
27
60
40
6
6
5104426
KDR80Z07S27RN12X
80
68
27
60
50
6
7
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R19
KDM • Strong, Flexible, and Highly Accurate Primary Application Roughing and finishing milling operations on complex parts. First choice for die and mold industry up to 55 HRC.
Features and Benefits Platform Features • Big draft clearance angle to improve the pocketing operations performance. • Big clearance area in the bottom, superior ramping, and helical values. • High accuracy and tight runout.
Value Proposition • Real HSM capabilities: more teeth and close accuracy. • Strongest and most rigid design for roughing operations. • Addressed to the die and mold and general engineering markets, mainly. • PSTS and ground inserts are offered through different inserts sizes. • Shell mill, Weldon® and straight shank, and Screw-On body cutters. • Multiple grades available; wide range of workpieces and applications.
R20
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KDM RD.X07... Indexable Screw-On End Mills • RD.X07... • Engineered for maximum performance. • High runout accuracy. • Suitable for die and mold manufacturing.
Screw-On End Mills • RD.X07 Inserts order number 2511327 2511345
catalog number KDM050RD0702M08075 KDM063RD0702M08100
D1 max .500 .625
2511346 2511347
KDM063RD0703M08100 KDM075RD0703M10118
.625 .750
.349 .512 .559 .474 .709 .740
.335 .413
2511348 2511349
KDM100RD0703M12138 KDM100RD0705M12138
1.000 1.000
.724 .827 .929 .724 .827 .929
.492 .492
Ap1 max .138 .138
Z 2 2
max ramp angle 10.0° 7.0°
lbs insert 1 .08 RD.X07T1.. .08 RD.X0702..
M8 1.000 M10 1.180
.138 .138
3 4
7.0° 6.0°
.08 RD.X0702.. .15 RD.X0702..
M12 1.380 M12 1.380
.138 .138
3 5
5.0° 5.0°
.27 RD.X0702.. .26 RD.X0702..
D1 D D2 DPM G3X L2 .224 .512 .453 .335 M8 1.102 .349 .512 .559 .335 M8 1.000
Spare Parts
insert screw 193.364 193.341
in. lbs. 10 10
Torx wrench FT7 FT7
.750 1.000
193.341 193.341
10 10
FT7 FT7
Copy Mills
D1 max .500 .625
www.kennametal.com
R21
KDM RD.X07... Indexable End Mills • RD.X07... • Engineered for maximum performance. • High runout accuracy. • Suitable for die and mold manufacturing.
End Mills with Weldon® Shank • RD.X07 Inserts order number 2251715 2251716
catalog number KDM050RD07W200 KDM063RD07W200
D1 max .500 .625
D1 .224 .349
D .625 .625
L 3.970 3.970
L2 2.000 2.000
Ap1 max .138 .138
Z 1 2
max ramp angle 10.0° 7.0°
lbs .26 .31
insert 1 RD.X07. RD.X07.
2251717 2251718
KDM075RD07W200 KDM075RD07W400
.750 .750
.474 .474
.750 1.000
4.050 6.280
2.000 4.000
.138 .138
3 3
6.0° 4.0°
.44 .90
RD.X07. RD.X07.
2251719 2251720
KDM100RD07W200 KDM100RD07W400
1.000 1.000
.724 .724
1.000 1.000
4.280 6.280
2.000 4.000
.138 .138
4 4
5.0° 3.0°
.79 1.25
RD.X07. RD.X07.
Spare Parts
insert screw 193.364 193.364
in. lbs. 10 10
Torx wrench FT7 FT7
.750 1.000
193.364 193.364
10 10
FT7 FT7
Copy Mills
D1 max .500 .625
R22
www.kennametal.com
KDM RD.X07... Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .F..LP KC522M .S..LN KCPM20 .S..LN KC522M .F..LP KC522M .F..LP KC725M .F..LP KC510M .S..LN KC510M .F..LP KC510M .F..LP KC510M .F..LP KC522M .F..LP KC725M .F..LP KC725M .S..LN KC510M
General Purpose Geometry Grade .F..LP KC725M .S..LN KC522M .S..LN KCPM20 .F..LP KC725M — — .S..LN .S..LN .F..LP .F..LP .F..LP — — .S..LN
Heavy Machining Geometry Grade .S..LN KC725M .S..LN KC725M .S..LN KCPM20 — — — —
KC510M KC510M KC510M KC510M KC725M — — KC510M
.S..LN .S..LN .F..LP .F..LP — — — .S..LN
KC510M KC510M KC510M KC510M — — — KCPM20
Indexable Inserts • RD.X07...
RDHX-LP
RDHX-LN RDPX-LN
v
first choice
j
alternate choice
P M K N S H
j v v v v v j v j
j
j v v v
catalog number RDHX0702M0FLP
D .276
S .094
hm .001
catalog number RDHX07T1M0SLN RDHX0702M0SLN
D .276 .276
S .078 .094
hm .002 .003
RDHX0702M0TLN
.276
.094
.003
catalog number RDPX0702M0SLN
D .275
S .094
hm .002
KC510M KC522M KC725M KCPM20 KTPK20
RDHX-LP
v v v
v
v
v v v v v
www.kennametal.com
KC510M KC522M KC725M KCPM20 KTPK20
RDPX-LN
v
R23
Copy Mills
KC510M KC522M KC725M KCPM20 KTPK20
RDHX-LN
KDM RD.X07... Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC510M — — — 960 — — — — — 1150 910 770 2520 2280 — — — — 630
— — — 780 — — — — — 1040 820 680 2240 2100 — — — — 510
KC522M — — — 660 — — — — — 940 760 620 2060 1920 — — — — 360
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 360
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 470
KC725M 1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 280
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
KCPM20 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — 550
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — 460
KTPK20 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — 370
1440 890 800 600 830 500 940 850 640 910 720 600 — — — — — — —
1180 740 670 520 680 410 770 720 530 770 590 500 — — — — — — —
1010 620 560 430 580 — 650 600 — 640 520 420 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .138 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..LN .T..LN
.003 .006 .007
10% .005 .016 .017
.014 .028 .028
.003 .004 .005
20% .004 .012 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .003 .009 .002 .020 .004 .010 .018 .003 .020 .004 .011 .018 .004
40% .003 .010 .010
20% .005 .014 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .003 .004 .010 .002 .023 .004 .012 .020 .004 .023 .005 .013 .020 .005
40% .004 .011 .012
20% .006 .018 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .003 .005 .013 .003 .031 .006 .016 .027 .005 .031 .007 .017 .027 .006
40% .005 .015 .015
20% .008 .025 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .021 .005 .007 .018 .004 .042 .008 .022 .036 .007 .042 .009 .023 .036 .008
40% .007 .020 .021
.008 .016 .016
50–100% .002 .003 .008 .003 .010 .016 .004 .010 .016
Insert Geometry .F..LP .S..LN .T..LN
.009 .019 .019
50–100% .002 .004 .009 .004 .011 .018 .005 .012 .018
Insert Geometry .F..LP .S..LN .T..LN
.012 .025 .025
50–100% .003 .005 .012 .005 .015 .024 .006 .015 .024
Insert Geometry .F..LP .S..LN .T..LN
.017 .034 .034
50–100% .004 .007 .017 .007 .020 .033 .008 .021 .033
Insert Geometry .F..LP .S..LN .T..LN
At .069 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..LN .T..LN
.004 .007 .008
10% .006 .019 .020
.016 .032 .032
.003 .005 .006
Copy Mills
At .034 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..LN .T..LN
.005 .009 .010
10% .008 .025 .026
.021 .042 .042
.004 .006 .008
At .017 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..LN .T..LN
.007 .012 .014
10% .011 .034 .036
.028 .059 .059
.005 .009 .010
NOTE: Use “Light Machining” values as starting feed rate.
R24
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KDM RD.X10... Indexable Screw-On End Mills • Indexable End Mills • RD.X10... • Engineered for maximum performance. • High runout accuracy. • Suitable for die and mold manufacturing.
Screw-On End Mills • RD.X10 Inserts order number 2511350 2511351
catalog number KDM075RD1002M10118 KDM100RD1002M12138
D1 max .750 1.000
2511352 2511463
KDM100RD1003M12138 KDM150RD1004M16169
1.000 1.500
D1 .356 .606
D .709 .827
D2 DPM .768 .413 .937 .492
G3X M10 M12
L2 Ap1 max 1.180 .197 1.375 .197
.606 .827 .937 .492 M12 1.375 1.106 1.142 1.319 .669 M16X2.0 1.690
.197 .197
max Z ramp angle lbs 2 10.0° 1.59 2 6.0° .26
insert 1 RD.X1003M0S RD.X1003M0S
3 4
RD.X1003M0S RD.X1003M0S
6.0° 4.0°
.25 .63
• Suitable for die and mold manufacturing.
order number 2251721 2251722
catalog number KDM075RD10W275 KDM075RD10W475
D1 max .750 .750
D1 .356 .356
D .750 1.000
L 4.480 7.030
L3 2.750 4.750
Ap1 max .197 .197
Z 2 2
max ramp angle 10.0° 10.0°
lbs .53 1.17
insert 1 RD.X10. RD.X10.
2251753 2251754
KDM100RD10W300 KDM100RD10W475
1.000 1.000
.606 .606
1.000 1.000
5.280 7.030
2.750 4.750
.197 .197
2 2
6.0° 6.0°
1.06 1.39
RD.X10. RD.X10.
2251755 2251756
KDM125RD10W275 KDM125RD10W475
1.250 1.250
.856 .856
1.250 1.250
5.030 7.030
2.750 4.750
.197 .197
3 3
4.0° 4.0°
1.56 2.20
RD.X10. RD.X10.
Spare Parts
D1 max .750 1.000
insert screw 193.342 193.342
in. lbs. 30 30
Torx wrench FT15 FT15
1.250
193.342
30
FT15
1.500
193.342
30
FT15
www.kennametal.com
R25
Copy Mills
End Mills with Weldon® Shank • RD.X10 Inserts
KDM RD.X10... Indexable Shell Mills • RD.X10... • Engineered for maximum performance. • High runout accuracy. • Suitable for die and mold manufacturing.
Shell Mills • RD.X10 Inserts order number 2251762 2251763
catalog number KDM150RD10S050F KDM200RD10S075F
D1 max 1.500 2.000
insert screw 193.342 193.342
in. lbs. 30 30
D1 1.106 1.606
D .500 .750
D6 1.360 1.650
L 1.500 1.970
Ap1 max .197 .197
Z 5 7
max ramp angle 4.0° 4.0°
lbs .66 .99
insert 1 RD..1003.. RD..1003..
Spare Parts
Torx wrench FT15 FT15
socket-head cap screw S424 S445
Copy Mills
D1 max 1.500 2.000
R26
www.kennametal.com
KDM RD.X10... Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .F..LP KC725M .S..HP KC522M .S..HP KC522M .F..LP KC725M .S..HP KC522M .S..GN KC510M .S..GN KC510M .F..LP K110M .F..LP K110M — — — — — — .S..HN KC510M
General Purpose Geometry Grade .S..HP KC725M .S..HP KCPK30 .S..HP KCPM20 .S..HP KC725M .S..HP KC725M .S..HP KCPK30 .S..HP KCPK30 .F..LP K110M .F..LP KC510M .S..HP KC725M .S..HP KC725M .S..HP KC725M .S..HN KC510M
Heavy Machining Geometry Grade .S..HP KC725M .S..HP KCPK30 .S..HN KCPM20 — — — — .S..HP .S..HP .F..LP .F..LP — — — .S..HN
KCPK30 KCPK30 KC510M KC510M — — — KCPM20
Indexable Inserts • RD.X10...
RDHX-FLP
RDPX-HP
RDHX-GN RDPX-HN v
first choice
j
alternate choice
P M K N S H
j v v v v v v j j v j
j j
v j v v v
catalog number RDHX1003M0FLP
D .394
S .125
hm .001
catalog number RDHX1003M0SGN RDHX1003M0TGN
D .394 .394
S .125 .125
hm .003 .004
catalog number RDPX1003M0SHP
D .394
S .125
hm .004
catalog number RDPX1003M0SHN
D .394
S .125
hm .005
K110M KC510M KC522M KC725M KCPM20 KCPK30 KTPK20
RDHX-FLP
v v v v
K110M KC510M KC522M KC725M KCPM20 KCPK30 KTPK20
RDHX-GN
v v v
K110M KC510M KC522M KC725M KCPM20 KCPK30 KTPK20
RDPX-HP
v v v v
www.kennametal.com
K110M KC510M KC522M KC725M KCPM20 KCPK30 KTPK20
RDPX-HN
v v v v
R27
Copy Mills
v
KDM RD.X10... Recommended Starting Speeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC110M — — — — — — — — — 510 450 400 1980 1620 — — — — —
— — — — — — — — — 480 420 350 1860 1440 — — — — —
KC510M — — — — — — — — — 450 390 310 1770 1260 — — — — —
— — — 960 — — — — — 1150 910 770 2520 — — — — — 630
— — — 780 — — — — — 1040 820 680 2240 — — — — — 510
KCPM20 2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — 550
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — 460
KC522M — — — 660 — — — — — 940 760 620 2060 — — — — — 360
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 470
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 360
KC725M 1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 280
KCPK30 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — 370
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
KTPK20 1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
1440 890 800 600 830 500 940 850 640 910 720 600 — — — — — — —
1180 740 670 520 680 410 770 720 530 770 590 500 — — — — — — —
1010 620 560 430 580 — 650 600 — 640 520 420 — — — — — — —
Copy Mills
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
R28
www.kennametal.com
KDM RD.X10... Recommended Starting Feeds Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .197 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..GN .T..GN .S..HP .S..HN
.003 .007 .007 .007 .007
10% .007 .016 .017 .017 .017
.014 .028 .028 .028 .028
.003 .005 .005 .005 .005
20% .005 .012 .013 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .020 .004 .010 .018 .004 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004
40% .004 .009 .010 .010 .010
20% .006 .006 .015 .015 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .003 .005 .010 .002 .012 .003 .005 .010 .002 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005
40% .005 .005 .012 .012 .012
20% .008 .018 .019 .019 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .003 .007 .013 .003 .031 .007 .015 .027 .006 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006
40% .006 .014 .015 .015 .015
20% .010 .024 .026 .026 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .021 .005 .009 .018 .004 .042 .009 .021 .036 .008 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008
40% .008 .020 .021 .021 .021
.008 .016 .016 .016 .016
.002 .004 .004 .004 .004
50–100% .004 .009 .010 .010 .010
.002 .002 .005 .005 .005
50–100% .005 .005 .012 .012 .012
.003 .006 .006 .006 .006
50–100% .006 .014 .015 .015 .015
.004 .008 .008 .008 .008
50–100% .008 .019 .021 .021 .021
.008 .016 .016 .016 .016
Insert Geometry .F..LP .S..GN .T..GN .S..HP .S..HN
.009 .009 .018 .018 .018
Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP
.012 .024 .024 .024 .024
Insert Geometry .F..LP .S..GN .T..GN .S..HP .S..HN
.017 .033 .033 .033 .033
Insert Geometry .F..LP .S..GN .T..GN .S..HP .S..HN
At .098 Axial Depth of Cut (ap) Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP
.004 .004 .008 .008 .008
10% .008 .008 .020 .020 .020
.016 .016 .032 .032 .032
.003 .003 .006 .006 .006
.009 .009 .019 .019 .019
At .049 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..GN .T..GN .S..HP .S..HN
.005 .010 .010 .010 .010
10% .010 .024 .026 .026 .026
.021 .042 .042 .042 .042
.004 .008 .008 .008 .008
.012 .025 .025 .025 .025
At .025 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..GN .T..GN .S..HP .S..HN
.007 .014 .014 .014 .014
10% .014 .033 .036 .036 .036
.028 .059 .059 .059 .059
.005 .010 .010 .010 .010
.017 .034 .034 .034 .034
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
R29
KDM RD.X12... Indexable Screw-On End Mills • Indexable End Mills • RD.X12... • Engineered for maximum performance. • High runout accuracy. • Suitable for die and mold manufacturing.
Screw-On End Mills • RD.X12 Inserts order number 2511464 2511465
catalog number KDM100RD1202M12138 KDM125RD1203M16169
D1 max 1.000 1.250
D1 D D2 DPM G3X L2 .528 .827 .906 .492 M12 1.375 .778 1.142 1.327 .669 M16 1.690
Ap1 max .236 .236
Z 2 3
max ramp angle 10.0° 8.0°
lbs .24 .49
insert 1 RD.X12T3.. RD.X12T3..
2511466
KDM150RD1204M16169
1.500
1.028 1.142 1.591 .669 M16 1.690
.236
4
7.0°
.60
RD.X12T3..
Spare Parts
D1 max 1.000 1.250
insert screw 193.342 193.342
in. lbs. 30 30
Torx wrench FT15 FT15
clamp screw 193.338 193.338
1.500
193.342
30
FT15
193.338
• Suitable for die and mold manufacturing.
End Mills with Weldon® Shank • RD.X12 Inserts max Z ramp angle 2 10.0° 2 10.0°
lbs .99 1.65
insert 1 RD.X12T3.. RD.X12T3..
.236 .236
3 3
8.0° 7.0°
1.87 2.42
RD.X12T3.. RD.X12T3..
.236
3
7.0°
3.31
RD.X12T3..
catalog number KDM100RD12W275 KDM100RD12W475
D1 max 1.000 1.000
D1 .528 .528
D 1.250 1.250
L 5.030 7.030
L2 2.750 4.750
Ap1 max .236 .236
2251759 2251760
KDM125RD12W375 KDM150RD12W275
1.250 1.500
.778 1.028
1.250 1.500
6.030 5.510
3.750 2.750
2251761
KDM150RD12W475
1.500
1.028
1.500
7.506
4.750
Copy Mills
order number 2251757 2251758
Spare Parts
R30
D1 max 1.000 1.250
insert screw 193.342 193.342
in. lbs. 30 30
Torx wrench FT15 FT15
1.500
193.342
30
FT15
www.kennametal.com
KDM RD.X12... Indexable Shell Mills • RD.X12... • Engineered for maximum performance. • High runout accuracy. • Suitable for die and mold manufacturing.
Shell Mills • RD.X12 Inserts order number 2251774 2251764
catalog number KDM200RD12S075C KDM200RD12S075F
D1 max 2.000 2.000
D1 1.528 1.528
D .750 .750
D6 1.650 1.650
L 1.970 1.970
Ap1 max .236 .236
Z 3 5
max ramp angle 5.0° 5.0°
lbs .99 .99
insert 1 RD.X12T3.. RD.X12T3..
2251765 2251766
KDM250RD12S100F KDM300RD12S100C
2.500 3.000
2.028 2.528
1.000 1.000
2.070 2.070
1.970 1.970
.236 .236
6 5
4.0° 3.0°
1.39 2.20
RD.X12T3.. RD.X12T3..
2251775 2251767
KDM300RD12S100F KDM400RD12S125C
3.000 4.000
2.528 3.528
1.000 1.250
2.070 2.750
1.970 1.970
.236 .236
7 5
3.0° 1.5°
2.20 3.75
RD.X12T3.. RD.X12T3..
2251776
KDM400RD12S125F
4.000
3.528
1.250
2.750
1.970
.236
8
1.5°
3.75
RD.X12T3..
Spare Parts
insert screw 193.342 193.342
in. lbs. 30 30
Torx wrench FT15 FT15
clamp screw 193.338 193.338
socket-head cap screw S445 S458
3.000 4.000
193.342 193.342
30 30
FT15 FT15
193.338 193.338
— —
Copy Mills
D1 max 2.000 2.500
www.kennametal.com
R31
KDM RD.X12... Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .F..LP KC725M .S..HP KC522M .S..HP KC522M — — — — .S..HN .S..HN .F..LP .F..LP — — — .S..HN
KC510M KC510M K110M KC510M — — — KC510M
General Purpose Geometry Grade .S..HP KC725M .S..HP KCPK30 .S..HP KCPM20 .S..HP KC725M .S..HP KC725M .S..HP KCPK30 .S..HP KCPK30 .F..LP KC510M .F..LP KC510M .S..HP KC725M .S..HP KC725M .S..HP KC725M .S..HN KC510M
Heavy Machining Geometry Grade .S..HP KC725M .S..HP KCPK30 .S..HN KCPM20 — — — — .S..HP .S..HP .F..LP .F..GN — — — .S..HN
KCPK30 KCPK30 KC510M KC510M — — — KCPM20
Indexable Round Inserts • KDM RD.X12...
RDHX-GN RDPX-HN
j
alternate choice
RDHX-FLP catalog number RDHX12T3M0FLP
D .472
S .156
hm .001
catalog number RDHX12T3M0SGN RDHX12T3M0TGN
D .472 .472
S .156 .156
hm .004 .005
catalog number RDPX12T3M0SHP
D .472
S .156
hm .005
catalog number RDPX12T3M0SHN
D .472
S .156
hm .007
Copy Mills
RDHX-GN
RDPX-HP
RDPX-HN
R32
v j v j j v j
j j
v j v j v v
K110M KC510M KC522M KC525M KC725M KCPM20 KCPK30 KTPK20
first choice
j v v v v v
v v v
v
K110M KC510M KC522M KC525M KC725M KCPM20 KCPK30 KTPK20
v
P M K N S H
v v v v v
K110M KC510M KC522M KC525M KC725M KCPM20 KCPK30 KTPK20
RDPX-HP
v
v v v
K110M KC510M KC522M KC525M KC725M KCPM20 KCPK30 KTPK20
RDHX-FLP
v v
v v
www.kennametal.com
KDM RD.X12... Recommended Starting Speeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 H 1
— — — — — — — — — 510 450 400 1980 1620 — — — — —
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 H 1
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
KC110M — — — — — — — — — 480 420 350 1860 1440 — — — — —
KC510M — — — — — — — — — 450 390 310 1770 1260 — — — — —
— — — 960 — — — — — 1150 910 770 2520 — — — — — 630
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — 550
KC725M 900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
— — — 780 — — — — — 1040 820 680 2240 — — — — — 510
KC522M — — — 660 — — — — — 940 760 620 2060 — — — — — 360
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 470
1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — 370
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
KCPM20 1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — 460
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 360
KC525M 1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 280
860 710 620 550 590 520 590 520 360 — — — — — 240 240 190 240 —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
1440 890 800 600 830 500 940 850 640 910 720 600 — — — — — — —
KCPK30 1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
790 620 590 520 550 470 550 470 310 — — — — — 220 220 180 190 —
710 590 550 470 520 430 520 430 280 — — — — — 190 190 160 160 —
KTPK20 1180 740 670 520 680 410 770 720 530 770 590 500 — — — — — — —
1010 620 560 430 580 — 650 600 — 640 520 420 — — — — — — —
Copy Mills
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
www.kennametal.com
R33
KDM RD.X12... Recommended Starting Feeds Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .236 Axial Depth of Cut (ap) Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP .S..HN
.003 .003 .007 .007 .007 .007
10% .007 .007 .017 .017 .017 .017
.014 .014 .028 .028 .028 .028
.003 .003 .005 .005 .005 .005
20% .005 .005 .013 .013 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .010 .002 .004 .009 .002 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004
40% .004 .004 .010 .010 .010 .010
20% .006 .006 .015 .015 .015 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .003 .005 .010 .002 .012 .003 .005 .010 .002 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005
40% .005 .005 .012 .012 .012 .012
20% .008 .008 .019 .019 .019 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .003 .007 .013 .003 .015 .003 .007 .013 .003 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006
40% .006 .006 .015 .015 .015 .015
20% .010 .010 .026 .026 .026 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .021 .005 .009 .018 .004 .021 .005 .009 .018 .004 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008
40% .008 .008 .021 .021 .021 .021
.008 .008 .016 .016 .016 .016
.002 .002 .004 .004 .004 .004
50–100% .004 .004 .010 .010 .010 .010
.002 .002 .005 .005 .005 .005
50–100% .005 .005 .012 .012 .012 .012
.003 .003 .006 .006 .006 .006
50–100% .006 .006 .015 .015 .015 .015
.004 .004 .008 .008 .008 .008
50–100% .008 .008 .021 .021 .021 .021
.008 .008 .016 .016 .016 .016
Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP .S..HN
.009 .009 .018 .018 .018 .018
Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP .S..HN
.012 .012 .024 .024 .024 .024
Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP .S..HN
.017 .017 .033 .033 .033 .033
Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP .S..HN
At .118 Axial Depth of Cut (ap) Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP .S..HN
.004 .004 .008 .008 .008 .008
10% .008 .008 .020 .020 .020 .020
.016 .016 .032 .032 .032 .032
.003 .003 .006 .006 .006 .006
.009 .009 .019 .019 .019 .019
At .059 Axial Depth of Cut (ap) Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP .S..HN
.005 .005 .010 .010 .010 .010
10% .010 .010 .026 .026 .026 .026
.021 .021 .042 .042 .042 .042
.004 .004 .008 .008 .008 .008
.012 .012 .025 .025 .025 .025
At .030 Axial Depth of Cut (ap) Insert Geometry .F..LP .F..GN .T..GN .S..GN .S..HP .S..HN
.007 .007 .014 .014 .014 .014
10% .014 .014 .036 .036 .036 .036
.028 .028 .059 .059 .059 .059
.005 .005 .010 .010 .010 .010
.017 .017 .034 .034 .034 .034
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
R34
www.kennametal.com
KDM RD.X16... Indexable Screw-On End Mills • Indexable Shell Mills • RD.X16... • Engineered for maximum performance. • High runout accuracy. • Suitable for die and mold manufacturing.
Screw-On End Mills • RD.X16 Inserts order number 2511467
catalog number KDM125RD1602M16169
D1 max D1 1.250 .620
D D2 1.142 1.102
DPM .669
G3X M16
L2 Ap1 max 1.690 .315
Z 2
max ramp angle 15.0°
lbs insert 1 .45 RD.X1604..
Spare Parts
insert screw 193.343
D1 max 1.250
Torx wrench FT20
in. lbs. 30
Shell Mills • RD.X16 Inserts catalog number KDM200RD16S075F KDM250RD16S100F
D1 max 2.000 2.500
D1 1.370 1.870
D .750 1.000
D6 1.650 2.070
L 1.970 1.970
Ap1 max .315 .315
2251770 2251771
KDM300RD16S100F KDM400RD16S125F
3.000 4.000
2.370 3.370
1.000 1.250
2.070 2.750
1.970 2.170
.315 .315
6 7
4.0° 1.5°
2.20 RD.X1604.. 4.30 RD.X1604..
2251772 2251773
KDM500RD16S150F KDM600RD16S150F
5.000 6.000
4.370 5.370
1.500 1.500
3.690 3.690
2.170 2.170
.315 .315
8 9
— —
7.28 RD.X1604.. 9.92 RD.X1604..
Spare Parts
D1 max 2.000 2.500
insert screw 193.343 193.343
in. lbs. 30 30
Torx wrench FT20 FT20
clamp screw 193.383 193.383
socket-head cap screw S445 S458
3.000 4.000
193.343 193.343
30 30
FT20 FT20
193.383 193.383
— —
5.000 6.000
193.343 193.343
30 30
FT20 FT20
193.383 193.383
— —
www.kennametal.com
R35
Copy Mills
max Z ramp angle lbs insert 1 4 8.0° .99 RD.X1604.. 5 6.0° 1.61 RD.X1604..
order number 2251768 2251769
KDM RD.X16... Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .F..LP KC725M .S..HP KC522M .S..HP KC522M — — — — .S..HN .S..HN .F..LP .F..LP — — — .S..GN
KC510M KC510M KC510M KC510M — — — KC510M
General Purpose Geometry Grade .S..GN KC725M .S..HP KCPK30 .S..HP KCPM20 .S..HP KC725M .S..HP KC725M .S..HP KCPK30 .S..HP KCPK30 .F..LP KC510M .F..LP KC510M .S..HP KC725M .S..HP KC725M .S..HP KC725M .S..HN KC510M
Heavy Machining Geometry Grade .S..HP KC725M .S..HN KC725M .S..HN KCPM20 — — — — .S..HP .S..HP .F..LP .F..LP — — — .S..HN
KCPK30 KCPK30 KC510M KC510M — — — KCPM20
Indexable Round Inserts • KDM RD.X16...
RDHX-FLP
RDPX-HP
P M K N S H
RDHX-GN RDPX-HN v
first choice
j
alternate choice
j v v v v v j j v j
j j
j v v v
catalog number RDHX1604M0FLP
D .630
S .188
hm .001
catalog number RDHX1604M0SGN
D .630
S .188
hm .008
catalog number RDPX1604M0SHP
D .630
S .187
hm .005
catalog number RDPX1604M0SHN
D .630
S .187
hm .008
KC510M KC522M KC725M KCPM20 KCPK30
RDHX-FLP
v v v
KC510M KC522M KC725M KCPM20 KCPK30 v v v
KC510M KC522M KC725M KCPM20 KCPK30
RDPX-HP
v v v v
RDPX-HN
R36
KC510M KC522M KC725M KCPM20 KCPK30
Copy Mills
RDHX-GN
v v v v
www.kennametal.com
KDM RD.X16... Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1
— — — 960 — — — — — 1150
— — — 780 — — — — — 1040
— — — 660 — — — — — 940
1300 1080 1000 890 730 650 800 730 550 900
1130 950 840 730 660 490 710 620 480 820
1060 790 700 590 590 400 650 520 370 720
1030 860 790 710 590 520 670 610 460 —
900 760 670 590 530 400 590 520 400 —
840 640 550 470 470 310 540 430 310 —
2170 1340 1210 910 1090 760 880 800 640 1420
1910 1210 1090 840 980 660 790 700 570 1280
1760 1090 1000 760 900 570 680 620 490 1150
1780 1100 1000 740 1020 620 820 730 570 1160
1560 1000 900 690 910 540 720 640 520 1050
1450 900 820 620 830 — 620 550 460 940
2
910
820
760
710
640
590
—
—
—
1130
1010
920
920
830
760
3 1–2 3 1 2 3 4 1
770 2520 — — — — — 630
680 2240 — — — — — 510
620 2060 — — — — — 360
590 — — 160 160 200 280 470
530 — — 140 140 160 200 360
480 — — 110 110 110 140 280
— — — 140 140 180 240 —
— — — 120 120 140 180 —
— — — 100 100 100 120 —
950 — — — — — — 550
840 — — — — — — 460
780 — — — — — — 370
770 — — — — — — —
690 — — — — — — —
640 — — — — — — —
K
N
S H
KC510M
KC522M
KC725M
KCPM20
KCPK30
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .315 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..GN .S..HP .S..HN
.003 .007 .007 .007
10% .007 .017 .017 .017
.014 .028 .028 .028
.003 .005 .005 .005
20% .005 .013 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .002 .004 .009 .002 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004
40% .004 .010 .010 .010
20% .006 .015 .015 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .003 .005 .010 .002 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005
40% .005 .012 .012 .012
20% .008 .019 .019 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .003 .007 .013 .003 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006
40% .006 .015 .015 .015
20% .010 .026 .026 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .021 .005 .009 .018 .004 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008
40% .008 .021 .021 .021
.008 .016 .016 .016
.002 .004 .004 .004
50–100% .004 .010 .010 .010
.002 .005 .005 .005
50–100% .005 .012 .012 .012
.003 .006 .006 .006
50–100% .006 .015 .015 .015
.004 .008 .008 .008
50–100% .008 .021 .021 .021
.008 .016 .016 .016
Insert Geometry .F..LP .S..GN .S..HP .S..HN
.009 .018 .018 .018
Insert Geometry .F..LP .S..GN .S..HP .S..HN
.012 .024 .024 .024
Insert Geometry .F..LP .S..GN .S..HP .S..HN
.017 .033 .033 .033
Insert Geometry .F..LP .S..GN .S..HP .S..HN
At .157 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..GN .S..HP .S..HN
.004 .008 .008 .008
10% .008 .020 .020 .020
.016 .032 .032 .032
.003 .006 .006 .006
.009 .019 .019 .019
Insert Geometry .F..LP .S..GN .S..HP .S..HN
.005 .010 .010 .010
10% .010 .026 .026 .026
.021 .042 .042 .042
.004 .008 .008 .008
.012 .025 .025 .025
Copy Mills
At .079 Axial Depth of Cut (ap)
At .039 Axial Depth of Cut (ap) Insert Geometry .F..LP .S..GN .S..HP .S..HN
.007 .014 .014 .014
10% .014 .036 .036 .036
.028 .059 .059 .059
.005 .010 .010 .010
.017 .034 .034 .034
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
R37
KSRMâ&#x201E;˘ â&#x20AC;˘ Multipurpose Milling Cutters Primary Application Specially developed for machining titanium and stainless steel. KSRM platform enables you to pocket, profile, ramp, and plunge with up to .039" (1mm) fz with consistent performance, providing outstanding metal removal rates with the lowest cutting forces in roughing applications.
Features and Benefits Anti-rotation screw provides excellent stability with higher feed rates and cutting forces.
Up to eight indexable positions for fast and accurate insert changes. Screw-On, end mill, and shell mill cutters with internal coolant. High clearance on the cutters for a superior plunging, ramping, and chip load capacities.
High positive rake angle with stronger cutting edge inserts for lower cutting forces, specially developed for machining titanium.
R38
www.kennametal.com
KSRM™ RP.T1204 Screw-On End Mills • Weldon® End Mills • Inch • Engineered for titanium and stainless steel machining. • Anti-rotation components feature eight indexable positions. • Pocketing, ramping, plunging, and helical interpolation capabilities.
Screw-On End Mills order number 4042688 4042690
catalog number BMD125R1203M16L150 BMD150R1204M16L150
D1 max D1 D DPM G3X L2 Ap1 max 1.250 .778 1.142 .670 M16 1.500 .236 1.500 1.028 1.142 .670 M16 1.500 .236
max Z ramp angle 3 5.7° 4 9.2°
max RPM lbs 43500 .35 39700 .41
insert 1 RP..T1204M0… RP..T1204M0…
Spare Parts
insert screw MS2077 MS2077
D1 max 1.250 1.500
anti-rotation screw MS-2225 MS-2225
in. lbs. 20 20
Torx Plus driver DT15IP DT15IP
order number 4042691 3891915
catalog number BMD125R1203W125L200 BMD150R1204W150L200
D1 max 1.250 1.500
D1 .778 1.028
D 1.250 1.500
L 4.280 4.690
L2 Ap1 max 2.000 .236 2.000 .236
max Z ramp angle 3 5.7° 4 9.2°
max RPM lbs insert 1 43500 1.17 RP..T1204M0… 39700 1.94 RP..T1204M0…
Spare Parts
D1 max 1.250 1.500
www.kennametal.com
insert screw MS2077 MS2077
in. lbs. 20 20
anti-rotation screw MS-2225 MS-2225
Torx Plus driver DT15IP DT15IP
R39
Copy Mills
Weldon End Mills
KSRM™ RP.T1204 Cylindrical End Mills • Inch • Engineered for titanium and stainless steel machining. • Anti-rotation components feature eight indexable positions. • Pocketing, ramping, plunging, and helical interpolation capabilities.
Cylindrical End Mills order number 4042692 4042713
catalog number BMD125R1203C125L700 BMD150R1203C125L800
D1 max D1 D L L2 Ap1 max 1.250 .778 1.250 7.000 1.575 .236 1.500 1.028 1.250 8.000 1.575 .236
max Z ramp angle 3 5.7° 3 9.8°
max RPM lbs 43500 2.11 39700 2.54
insert 1 RP..T1204M0… RP..T1204M0…
Spare Parts
insert screw MS2077 MS2077
in. lbs. 20 20
anti-rotation screw MS-2225 MS-2225
Torx Plus driver DT15IP DT15IP
Copy Mills
D1 max 1.250 1.500
R40
www.kennametal.com
KSRM™ RP.T1204 Face Mills • Inch • Engineered for titanium and stainless steel machining. • Anti-rotation components feature eight indexable positions. • Pocketing, ramping, plunging, and helical interpolation capabilities.
Face Mills D1 max D1 1.500 1.028 2.000 1.528
D D6 L Ap1 max .500 1.440 1.575 .236 .750 1.752 2.000 .236
max Z ramp angle 4 9.2° 3 10.5°
order number 3891882 4042714
catalog number BMD150R1204S050L158 BMD200R1203S075L200
max RPM lbs 39700 .47 34400 1.02
insert 1 RP..T1204M0… RP..T1204M0…
4042715 4042716
BMD200R1205S075L200 BMD250R1207S100L200
2.000 2.500
1.528 .750 1.752 2.000 2.028 1.000 2.190 2.000
.236 .236
5 7
7.7° 4.1°
34400 30800
1.01 1.61
RP..T1204M0… RP..T1204M0…
3885499 4042717
BMD300R1206S100L200 BMD300R1208S100L200
3.000 3.000
2.528 1.000 2.752 2.000 2.528 1.000 2.752 2.000
.236 .236
6 8
5.7° 3.5°
28100 28100
2.44 2.57
RP..T1204M0… RP..T1204M0…
4042718 4002349
BMD400R1207S125L200 BMD400R1209S125L200
4.000 4.000
3.528 1.250 2.878 2.000 3.528 1.250 2.878 2.000
.236 .236
7 9
3.3° 3.0°
23800 23800
3.23 3.20
RP..T1204M0… RP..T1204M0…
Spare Parts
D1 max 1.500 2.000
insert screw MS2077 MS2077
in. lbs. 20 20
anti-rotation screw MS-2225 MS-2225
socket-head cap screw S424 S446
socket-head cap screw with coolant groove * S422CG S446CG
coolant lock screw assembly — —
T-handle hex wrench — —
Torx Plus driver DT15IP DT15IP
2.500 3.000
MS2077 MS2077
20 20
MS-2225 MS-2225
S459 S459
S459CG S459CG
— —
— —
DT15IP DT15IP
4.000
MS2077
20
MS-2225
—
—
S2162C
THW2M
DT15IP
Copy Mills
* Socket head cap screw with coolant groove sold separately as a spare part.
www.kennametal.com
R41
KSRM™ RP.T1204 Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LE KC725M .E..LE KCPK30 .S..GE KCPK30 .E..LE KC725M .E..LE KCPK30 — — — — .E..LEJ .E..LEJ .E..LE .E..LE .E..LE —
General Purpose Geometry Grade .S..GE KC725M .S..GE KCPK30 .S..GP KCPK30 .E..LE KC725M .E..LE KCPK30 .S..GP KCPK30 .S..GP KCPK30 .E..LEJ KC422M .E..LEJ KC422M .S..GE KC725M .S..GE KC725M .E..LE KC725M — —
KC422M KC422M KC725M KC725M KC725M —
Heavy Machining Geometry Grade .S..GP KC725M .S..GP KCPK30 .S..GP KCPM20 .S..GE KC725M .S..GE KCPK30 — — — — .E..LEJ .E..LEJ .S..GP .S..GP .S..GE —
KC422M KC422M KC725M KC725M KC725M —
Indexable Round Inserts • KSRM • SGE and ELE are the first choice for titanium machining. • SGE geometry is the first choice for medium and heavy applications. • ELE is the first choice for lower cutting forces to avoid built-up edge.
RPPT-GP
j
alternate choice
Copy Mills
RPET-LE catalog number RPET1204M0ELEJ RPET1204M0ELE
.D .472 .472
S .188 .188
hm .001 .002
cutting edges 8 8
catalog number RPET1204M0SGE RPET1204M0SGEJ
D .472 .472
S .188 .188
hm .004 .005
cutting edges 8 8
catalog number RPPT1204M0SGP
D .472
S .188
hm .005
cutting edges 8
RPET-GE
RPPT-GP
R42
v v j j j
j j
v v v
KC422M KC522M KC725M KCPM20 KCPK30
first choice
j v v v
v v v v v
v
KC422M KC522M KC725M KCPM20 KCPK30
v
P M K N S H
v v
v
v v
KC422M KC522M KC725M KCPM20 KCPK30
RPET-LE RPET-GE
v v v
www.kennametal.com
KSRM™ RP.T1204 Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC422M — — — — — — — — — — — — 4220 3720 — — — — —
— — — — — — — — — — — — 3720 3440 — — — — —
KC522M — — — — — — — — — — — — 3440 3000 — — — — —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 360
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 470
KC725M 1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 280
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
KCPM20 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — 550
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — 460
KCPK30 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — 370
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness value increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .236 Axial Depth of Cut (ap) Insert Geometry .E..LEJ .E..LE .S..GE .S..GP
.003 .005 .007 .007
10% .005 .008 .017 .017
.008 .014 .028 .028
.003 .004 .005 .005
20% .004 .006 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .006 .002 .003 .005 .002 .010 .003 .005 .009 .003 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004
40% .003 .005 .010 .010
20% .004 .007 .015 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .007 .003 .004 .006 .002 .012 .004 .006 .010 .003 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005
40% .004 .006 .012 .012
20% .006 .009 .019 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .005 .008 .003 .015 .005 .008 .013 .004 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006
40% .005 .008 .015 .015
20% .008 .013 .026 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .005 .007 .011 .004 .021 .006 .011 .018 .006 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008
40% .006 .011 .021 .021
.005 .008 .016 .016
.002 .003 .004 .004
50–100% .003 .005 .010 .010
.002 .003 .005 .005
50–100% .003 .006 .012 .012
.003 .004 .006 .006
50–100% .005 .008 .015 .015
.004 .006 .008 .008
50–100% .006 .010 .021 .021
.005 .008 .016 .016
Insert Geometry .E..LEJ .E..LE .S..GE .S..GP
.006 .009 .018 .018
Insert Geometry .E..LEJ .E..LE .S..GE .S..GP
.007 .012 .024 .024
Insert Geometry .E..LEJ .E..LE .S..GE .S..GP
.010 .017 .033 .033
Insert Geometry .E..LEJ .E..LE .S..GE .S..GP
At .118 Axial Depth of Cut (ap) Insert Geometry .E..LEJ .E..LE .S..GE .S..GP
.004 .005 .008 .008
10% .006 .010 .020 .020
.009 .016 .032 .032
.003 .004 .006 .006
.006 .009 .019 .019
Insert Geometry .E..LEJ .E..LE .S..GE .S..GP
.005 .007 .010 .010
10% .008 .013 .026 .026
.012 .021 .042 .042
.004 .005 .008 .008
.007 .012 .025 .025
Copy Mills
At .059 Axial Depth of Cut (ap)
At .030 Axial Depth of Cut (ap) Insert Geometry .E..LEJ .E..LE .S..GE .S..GP
.007 .010 .014 .014
10% .010 .018 .036 .036
.017 .028 .059 .059
.005 .007 .010 .010
.010 .017 .034 .034
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
R43
KSRM™ RP.T1204 Application Data Maximum Linear Ramping and Helical Interpolation from Solid
ramp angle helical interpolation
ramping
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum flat-bottom hole diameter
Ø DH/DH1
max ramp angle 5.7° 9.2°
max plunging depth 0.061 0.130
min hole diameter (DH min) 1.719 2.112
max flat-bottom hole diameter (DH1 max) 2.028 2.528
max diameter (no flat bottom) 2.5 3.0
BMD125R1203W125L200 BMD150R1204W150L200
5.7° 9.2°
0.061 0.130
1.719 2.112
2.028 2.528
2.5 3.0
BMD125R1203C125L700 BMD150R1203C125L800
5.7° 9.8°
0.061 0.138
1.719 2.104
2.028 2.528
2.5 3.0
BMD150R1204S050L158 BMD200R1203S075L200
9.2° 10.5°
0.130 0.236
2.112 3.058
2.528 3.528
3.0 4.0
BMD200R1205S075L200 BMD250R1207S100L200
7.7° 4.1°
0.173 0.130
3.074 4.114
3.528 4.528
4.0 5.0
BMD300R1206S100L200 BMD300R1208S100L200
5.7° 3.5°
0.228 0.138
5.048 5.078
5.528 5.528
6.0 6.0
BMD400R1207S125L200 BMD400R1209S125L200
3.3° 3.0°
0.189 0.173
7.068 7.525
7.528 7.528
8.0 8.0
Copy Mills
catalog number BMD125R1203M16L150 BMD150R1204M16L150
R44
www.kennametal.com
KSRM™ RP.T1605 Screw-On End Mills • Weldon® End Mills • Inch • Engineered for titanium and stainless steel machining. • Anti-rotation components feature eight indexable positions. • Pocketing, ramping, plunging, and helical interpolation capabilities.
Screw-On End Mills order number 4043037
catalog number BMD150R1603M16
D1 max D1 D DPM G3X L2 1.500 .870 1.142 .670 M16 1.500
Ap1 max .315
Z 3
max ramp angle 9.9°
max RPM lbs 28000 .35
insert 1 RP..T1605M0…
D1 max 1.500
Ap1 max .315
max Z ramp angle 3 9.9°
max RPM lbs 28000 1.24
insert 1 RP..T1605M0…
Weldon End Mills order number 4043038
catalog number BMD150R1603W125L200
D1 .870
D 1.250
L 4.280
L2 2.000
D1 max 1.500
www.kennametal.com
Copy Mills
Spare Parts
insert screw MS-2071
in. lbs. 35
anti-rotation screw MS-2225
Torx Plus driver DT15IP
R45
KSRM™ RP.T1605 End Mills • Inch • Engineered for titanium and stainless steel machining. • Anti-rotation components feature eight indexable positions. • Pocketing, ramping, plunging, and helical interpolation capabilities.
Cylindrical End Mills order number 4043039
catalog number BMD150R1602C125L800
D1 max D1 D L L2 Ap1 max 1.500 .870 1.250 8.000 1.500 .315
max Z ramp angle 2 11.1°
max RPM lbs 28000 2.48
insert 1 RP..T1605M0…
Spare Parts
insert screw MS-2071
in. lbs. 35
anti-rotation screw MS-2225
Torx Plus driver DT15IP
Copy Mills
D1 max 1.500
R46
www.kennametal.com
KSRM™ RP.T1605 Face Mills • Inch • Engineered for titanium and stainless steel machining. • Anti-rotation components feature eight indexable positions. • Pocketing, ramping, plunging, and helical interpolation capabilities.
Face Mills Z 3 4
max ramp angle 11.7° 9.7°
max RPM 24200 24200
lbs .82 .83
insert 1 RP..T1605M0… RP..T1605M0…
.315 .315
5 5
11.7° 8.8°
21700 19800
1.43 2.37
RP..T1605M0… RP..T1605M0…
2.370 1.000 2.750 2.000 3.370 1.250 2.875 2.000
.315 .315
7 8
6.8° 4.6°
19800 16600
2.38 2.79
RP..T1605M0… RP..T1605M0…
4.370 1.500 3.811 2.500 5.370 1.500 3.811 2.500
.315 .315
9 10
4.2° 3.4°
14500 13100
5.86 7.86
RP..T1605M0… RP..T1605M0…
order number 4043040 4043041
catalog number BMD200R1603S075L200 BMD200R1604S075L200
D1 max D1 2.000 1.370 2.000 1.370
D D6 L Ap1 max .750 1.752 2.000 .315 .750 1.752 2.000 .315
4043042 4043053
BMD250R1605S100L200 BMD300R1605S100L200
2.500 3.000
1.870 1.000 2.189 2.000 2.370 1.000 2.750 2.000
3997748 4043054
BMD300R1607S100L200 BMD400R1608S125L200
3.000 4.000
4043055 4043056
BMD500R1609S150L250 BMD600R1610S150L250
5.000 6.000
Spare Parts
D1 max 2.000 2.500
insert screw MS-2071 MS-2071
in. lbs. 35 35
anti-rotation screw MS-2225 MS-2225
socket-head cap screw S446 S459
socket-head cap screw with coolant groove * S446CG S459CG
coolant lock screw assembly — —
T-handle hex wrench — —
Torx Plus driver DT15IP DT15IP
3.000 4.000
MS-2071 MS-2071
35 35
MS-2225 MS-2225
S459 —
S459CG —
— S2162C
— THW2M
DT15IP DT15IP
5.000 6.000
MS-2071 MS-2071
35 35
MS-2225 MS-2225
— —
— —
S2163C S2163C
THW2M THW2M
DT15IP DT15IP
Copy Mills
* Socket head cap screw with coolant groove sold separately as a spare part.
www.kennametal.com
R47
KSRM™ RP.T1605 Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LE KC725M .E..LE KCPK30 KCPK30 .S..GE .E..LE KC725M .E..LE KCPK30 — — — — .E..LEJ .E..LEJ .E..LE .E..LE .E..LE —
General Purpose Geometry Grade .S..GE KC725M .S..GE KCPK30 .S..HP KCPK30 .E..LE KC725M .E..LE KCPK30 .S..HP KCPK30 .S..HP KCPK30 .E..LEJ KC422M .E..LEJ KC422M .S..GE KC725M .S..GE KC725M .S..GE KC725M — —
KC422M KC422M KC725M KC725M KC725M —
Heavy Machining Geometry Grade .S..HP KC725M .S..HP KCPK30 .S..HP KCPM20 .S..GE KC725M .S..GE KCPK30 — — — — .E..LEJ .E..LEJ .S..HP .S..HP .S..GE —
KC422M KC422M KC725M KC725M KC725M —
Indexable Round Inserts • KSRM • SGE and ELE are the first choice for titanium machining. • SGE geometry is the first choice for medium and heavy applications. • ELE is the first choice for lower cutting forces to avoid built-up edge.
first choice
j
alternate choice
Copy Mills
RPET-LE catalog number RPET1605M0ELEJ RPET1605M0ELE
D .630 .630
S .219 .219
hm .001 .002
cutting edges 8 8
catalog number RPET1605M0SGE RPET1605M0SGEJ
D .630 .630
S .219 .219
hm .004 .005
cutting edges 8 8
catalog number RPPT1605M0SHP
D .630
S .219
hm .007
cutting edges 8
RPET-GE
RPPT-HP
R48
j v v v v v j j j
j j
v v v
KC422M KC522M KC725M KCPM20 KCPK30
v
P M K N S H
v v v v v
v
KC422M KC522M KC725M KCPM20 KCPK30
RPPT-HP
v v
v
v v
KC422M KC522M KC725M KCPM20 KCPK30
RPET-LE RPET-GE
v v v
www.kennametal.com
KSRM™ RP.T1605 Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC422M — — — — — — — — — — — — 4220 3720 — — — — —
— — — — — — — — — — — — 3720 3440 — — — — —
KC522M — — — — — — — — — — — — 3440 3000 — — — — —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 —
KC725M 1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
KCPM20 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — —
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — —
KCPK30 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .315 Axial Depth of Cut (ap) Insert Geometry .E..LEJ .E..LE .S..GE .S..HP
.003 .005 .007 .007
10% .006 .010 .017 .017
.009 .015 .028 .028
.003 .004 .005 .005
20% .005 .008 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .007 .002 .004 .006 .002 .011 .003 .007 .010 .003 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004
40% .004 .006 .010 .010
20% .005 .009 .015 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .008 .003 .005 .007 .002 .013 .004 .008 .011 .003 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005
40% .004 .007 .012 .012
20% .007 .011 .019 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .003 .006 .009 .003 .017 .005 .010 .015 .004 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006
40% .006 .009 .015 .015
20% .009 .016 .026 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .005 .008 .012 .004 .023 .006 .014 .020 .006 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008
40% .008 .013 .021 .021
.005 .009 .016 .016
Insert Geometry .E..LEJ .E..LE .S..GE .S..HP
.006 .010 .018 .018
Insert Geometry .E..LEJ .E..LE .S..GE .S..HP
.008 .014 .025 .025
50%–100% .003 .005 .008 .004 .009 .014 .006 .015 .024 .006 .015 .024
Insert Geometry .E..LEJ .E..LE .S..GE .S..HP
.011 .019 .034 .034
50%–100% .004 .007 .011 .006 .012 .019 .008 .021 .033 .008 .021 .033
Insert Geometry .E..LEJ .E..LE .S..GE .S..HP
.002 .003 .004 .004
50–100% .004 .006 .010 .010
.006 .011 .019 .019
.002 .003 .005 .005
50–100% .004 .007 .012 .012
.006 .009 .016 .016
At .157 Axial Depth of Cut (ap) Insert Geometry .E..LEJ .E..LE .S..GE .S..HP
.004 .005 .008 .008
10% .007 .012 .020 .020
.011 .018 .032 .032
.003 .004 .006 .006
Insert Geometry .E..LEJ .E..LE .S..GE .S..HP
.005 .007 .010 .010
10% .009 .015 .026 .026
.014 .023 .042 .042
.004 .005 .008 .008
Copy Mills
At .079 Axial Depth of Cut (ap)
At .039 Axial Depth of Cut (ap) Insert Geometry .E..LEJ .E..LE .S..GE .S..HP
.007 .010 .014 .014
10% .013 .021 .036 .036
.019 .032 .059 .059
.005 .007 .010 .010
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
R49
KSRM™ RP.T1605 Application Data Maximum Linear Ramping and Helical Interpolation from Solid
ramp angle helical interpolation
ramping
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum flat-bottom hole diameter
Ø DH/DH1
max ramp angle 9.9° 9.9°
max plunging depth 0.106 0.106
min hole diameter (DH min) 1.904 1.904
max flat-bottom hole diameter (DH1 max) 2.37 2.37
max diameter (no flat bottom) 3.0 3.0
BMD150R1602C125L800 BMD200R1603S075L200
11.0° 11.7°
0.117 0.217
1.888 2.776
2.37 3.37
3.0 4.0
BMD200R1604S075L200 BMD250R1605S100L200
9.7° 11.7°
0.181 0.315
2.81 3.744
3.37 4.37
4.0 5.0
BMD300R1605S100L200 BMD300R1607S100L200
8.8° 6.8°
0.315 0.245
4.738 4.768
5.37 5.37
6.0 6.0
BMD400R1608S125L200 BMD500R1609S150L250
4.6° 4.2°
0.245 0.295
6.762 8.744
7.37 9.37
8.0 10.0
BMD600R1610S150L250
3.4°
0.295
10.744
11.37
12.0
Copy Mills
catalog number BMD150R1603M16L150 BMD150R1603W125L200
R50
www.kennametal.com
KSRM™ RCGT64 Weldon® End Mills • Inch • Engineered for roughing with large depths of cut through positive geometries. • Anti-rotation feature with six indexable positions. • Excellent for long overhangs.
Weldon • End Mills order number 2610667
catalog number BMD200R6403W150L200
D1 max D1 D L L2 2.000 1.250 1.500 4.690 2.000
Ap1 max .375
Z 3
max ramp angle 0.60°
max RPM lbs 29000 2.15
insert 1 RCG_64___
Spare Parts
insert screw MS1162
in. lbs. 45
anti-rotation screw S2160
Torx wrench TT25
Copy Mills
D1 max 2.000
www.kennametal.com
R51
KSRM™ RCGT64 Shell Mills • Inch • Engineered for roughing with large depths of cut through positive geometry inserts. • Anti-rotation feature with six indexable positions. • Excellent for long overhangs.
Shell Mills D1 max D1 D D6 L 2.500 1.750 .750 1.750 2.000 3.000 2.250 1.000 2.190 2.000
Ap1 max .375 .375
max Z ramp angle 4 0.60° 5 0.70°
order number 2610668 2610670
catalog number BMD250R6404S075L200 BMD300R6405S100L200
max RPM 26000 22000
lbs 1.16 1.78
insert 1 RCG_64___ RCG_64___
2610672 2610683
BMD400R6405S125L200 BMD400R6406S125L200
4.000 4.000
3.250 1.250 2.875 2.000 3.250 1.250 2.875 2.000
.375 .375
5 6
0.70° 0.60°
18000 18000
3.17 3.15
RCG_64___ RCG_64___
2610684 2610685
BMD500R6406S150L250 BMD500R6408S150L250
5.000 5.000
4.250 1.500 3.810 2.500 4.250 1.500 3.810 2.500
.375 .375
6 8
0.80° 0.70°
15000 15000
7.08 7.07
RCG_64___ RCG_64___
2610686 2610687
BMD600R6407S150L250 BMD600R6408S150L250
6.000 6.000
5.250 1.500 3.810 2.500 5.250 1.500 3.810 2.500
.375 .375
7 8
0.70° 0.70°
14000 14000
9.48 9.52
RCG_64___ RCG_64___
2610688
BMD800R6409S250L250
8.000
7.250 2.500 5.000 2.500
.375
9
0.60°
12500
13.08
RCG_64___
Spare Parts
insert screw MS1162 MS1162
in. lbs. 45 45
Torx wrench TT25 TT25
anti-rotation screw S2160 S2160
coolant lock screw assembly — —
socket-head cap screw with coolant groove S445CG S458CG
coolant cap assembly — —
4.000 5.000
MS1162 MS1162
45 45
TT25 TT25
S2160 S2160
S2162C S2163C
— —
— —
6.000 8.000
MS1162 MS1162
45 45
TT25 TT25
S2160 S2160
S2163C —
— —
— MCC080001
Copy Mills
D1 max 2.500 3.000
R52
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KSRM™ RCGT64 Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade KC725M .E..LF .E..LF KC522M .E..LF KC522M .E..LF KC725M .E..LF KCPK30 — — — — — — — — .E..LF KC725M .E..LF KC725M .E..LF KC725M — —
General Purpose Geometry Grade .S..GF KC725M .S..GF KC725M .S..HF KCPK30 .S..GF KC725M .S..GF KC725M .S..HF KCPK30 .S..HF KCPK30 — — — — .S..GF KC725M .S..GF KC725M .S..GF KC725M — —
Heavy Machining Geometry Grade .S..HF KC725M .S..HF KCPK30 .S..HF KCPK30 .S..HF KC725M .S..HF KCPK30 — — — — — — — — .S..HF KC725M .S..HF KC725M .S..HF KC725M — —
Indexable Round Inserts • KSRM • ELF is the first choice for lower cutting forces to avoid built-up edge. • SGF geometry for general purpose in roughing applications. • SHF is the first choice for heavy duty applications.
RCGT-LF RCGT-GF RCGT-HF
v
first choice
j
alternate choice
P M K N S H
j v v v v
v j
j
j
j v
v
D .750
S .250
hm .002
cutting edges 6
catalog number RCGT64SGF
D .750
S .250
hm .004
cutting edges 6
catalog number RCGT64SHF
D .750
S .250
hm .010
cutting edges 6
v v v v
KC522M KC715M KC725M KCPK30
RCGT-GF
v
v
www.kennametal.com
KC522M KC715M KC725M KCPK30
RCGT-HF
v v v
R53
Copy Mills
catalog number RCGT64ELF
KC522M KC715M KC725M KCPK30
RCGT-LF
KSRM™ RCGT64 Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC522M 1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 —
KC715M
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 —
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 —
1340 830 740 560 770 470 880 — — — — — — — — — — — —
1180 740 670 520 680 410 770 — — — — — — — — — — — —
KC725M 1090 670 610 470 620 — 710 — — — — — — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
KCPK30
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .375 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF .S..HF
.004 .007 .007
10% .007 .017 .017
.013 .028 .028
.003 .005 .005
20% .005 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .002 .004 .008 .002 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004
40% .004 .010 .010
20% .006 .015 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .011 .003 .005 .009 .003 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005
40% .005 .012 .012
20% .008 .019 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .004 .007 .012 .003 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006
40% .006 .015 .015
20% .011 .026 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .005 .009 .017 .004 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008
40% .009 .021 .021
.008 .016 .016
50–100% .002 .004 .008 .004 .010 .016 .004 .010 .016
Insert Geometry .E..LF .S..GF .S..HF
.009 .019 .019
50–100% .002 .005 .009 .005 .012 .018 .005 .012 .018
Insert Geometry .E..LF .S..GF .S..HF
.012 .025 .025
50–100% .003 .006 .011 .006 .015 .024 .006 .015 .024
Insert Geometry .E..LF .S..GF .S..HF
.016 .034 .034
50–100% .004 .008 .015 .008 .021 .033 .008 .021 .033
Insert Geometry .E..LF .S..GF .S..HF
At .188 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF .S..HF
.004 .008 .008
10% .008 .020 .020
.015 .032 .032
.003 .006 .006
Copy Mills
At .094 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF .S..HF
.005 .010 .010
10% .010 .026 .026
.019 .042 .042
.004 .008 .008
At .047 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF .S..HF
.007 .014 .014
10% .014 .036 .036
.027 .059 .059
.005 .010 .010
NOTE: Use “Light Machining” values as starting feed rate.
R54
www.kennametal.com
KSRM™ RCGT64 Application Data
ramp angle ramping
helical interpolation
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum flat-bottom hole diameter
catalog number BMD200R6403W150L200 BMD250R6404S075L200 BMD300R6405S100L200 BMD400R6405S125L200 BMD400R6406S125L200 BMD500R6406S150L250 BMD500R6408S150L250 BMD600R6407S150L250 BMD600R6408S150L250 BMD800R6409S250L250
max ramp angle (ra) when hx = .005" 1.27° 1.27° 1.22° 1.12° 0.73° 1.00° 0.98° 0.90° 0.90° 0.74°
max ramp angle (ra) when hx = .020" 0.70° 0.59° 0.70° 0.67° 0.64° 0.75° 0.68° 0.69° 0.67° 0.59°
max plunge radial depth (ae) when hx = .020" 0.509 0.516 0.529 0.547 0.544 0.578 0.575 0.590 0.586 0.603
min hole diameter 3.040 4.006 4.955 6.911 6.920 8.851 8.867 10.827 10.834 14.798
max flat-bottom hole diameter 3.253 4.253 5.253 7.253 7.253 9.253 9.253 11.253 11.253 15.253
max hole diameter (no flat bottom) 4.000 5.000 6.000 8.000 8.000 10.000 10.000 12.000 12.000 16.000
Copy Mills
insert IC RCGX64 RCGX64 RCGX64 RCGX64 RCGX64 RCGX64 RCGX64 RCGX64 RCGX64 RCGX64
Ø DH/DH1
www.kennametal.com
R55
KSRM™ RCGT86 Shell Mills • Inch • Engineered for roughing with large depths of cut through positive geometry inserts. • Anti-rotation feature with six indexable positions. • Excellent for long overhangs.
Shell Mills D1 max D1 D D6 L 3.000 2.000 .750 1.750 2.000 4.000 3.000 1.250 2.875 2.500
Ap1 max .500 .500
max Z ramp angle 3 0.90° 5 0.80°
order number 2610689 2610691
catalog number BMD300R8603S075L200 BMD400R8605S125L250
2610697 2610694
BMD500R8606S150L250 BMD600R8607S150L250
5.000 6.000
4.000 1.500 3.810 2.500 5.000 1.500 3.810 2.500
.500 .500
6 7
2610696
BMD800R8608S250L250
8.000
7.000 2.500 5.000 2.500
.500
8
max RPM 15500 12000
lbs 1.22 4.01
insert 1 RCGT86___ RCGT86___
0.80° 0.80°
9000 8800
6.62 8.63
RCGT86___ RCGT86___
0.70°
8500
11.81
RCGT86___
Spare Parts
insert screw MS1162 MS1162
in. lbs. 45 45
Torx wrench TT25 TT25
anti-rotation screw S2160 S2160
coolant lock screw assembly — S2164C
coolant cap assembly — —
socket-head cap screw with coolant groove S445CG —
5.000 6.000
MS1162 MS1162
45 45
TT25 TT25
S2160 S2160
S2163C S2163C
— —
— —
8.000
MS1162
45
TT25
S2160
—
MCC080001
—
Copy Mills
D1 max 3.000 4.000
R56
www.kennametal.com
KSRM™ RCGT86 Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..LF KC725M .S..GF KC522M .S..GF KC522M .E..LF KC725M .E..LF KC725M — — — — — — — — .E..LF .E..LF .E..LF —
General Purpose Geometry Grade .S..GF KC725M .S..GF KC725M .S..HF KCPK30 .S..GF KC725M .S..GF KC725M .S..HF KCPK30 .S..HF KCPK30 — — — — .S..GF .S..GF .S..GF —
KC725M KC725M KC725M —
Heavy Machining Geometry Grade .S..HF KC725M .S..HF KCPK30 .S..HF KCPK30 .S..HF KC725M .S..HF KCPK30 — — — — — — — —
KC725M KC725M KC725M —
.S..HF .S..HF .S..HF —
KC725M KC725M KC725M —
Indexable Round Inserts • KSRM • ELF is the first choice for lower cutting forces to avoid built-up edge. • SGF geometry for general purpose in roughing applications. • SHF is the first choice for heavy duty applications.
v
first choice
j
alternate choice
RCGT-LF RCGT-GF RCGT-HF
P M K N S H
j v v v v
v j
j
j
j v
v
catalog number RCGT86ELF
D 1.000
S .375
hm .002
cutting edges 6
catalog number RCGT86SGF
D 1.000
S .375
hm .004
cutting edges 6
catalog number RCGT86SHF
D 1.000
S .375
hm .010
cutting edges 6
KC522M KC715M KC725M KCPK30
RCGT-LF
v v v v
v
v
www.kennametal.com
KC522M KC715M KC725M KCPK30
RCGT-HF
v v v
R57
Copy Mills
KC522M KC715M KC725M KCPK30
RCGT-GF
KSRM™ RCGT86 Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC522M 1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 —
KC715M
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 —
1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 —
1340 830 740 560 770 470 880 — — — — — — — — — — — —
1180 740 670 520 680 410 770 — — — — — — — — — — — —
KC725M 1090 670 610 470 620 — 710 — — — — — — — — — — — —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
KCPK30
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .500 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF .S..HF
.004 .007 .007
10% .007 .017 .017
.013 .028 .028
.003 .005 .005
20% .005 .013 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .002 .004 .008 .002 .020 .004 .011 .018 .004 .020 .004 .011 .018 .004
40% .004 .010 .010
20% .006 .015 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .011 .003 .005 .009 .003 .023 .005 .013 .020 .005 .023 .005 .013 .020 .005
40% .005 .012 .012
20% .008 .019 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .014 .004 .007 .012 .003 .031 .007 .017 .027 .006 .031 .007 .017 .027 .006
40% .006 .015 .015
20% .011 .026 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .005 .009 .017 .004 .042 .009 .023 .036 .008 .042 .009 .023 .036 .008
40% .009 .021 .021
.008 .016 .016
50–100% .002 .004 .008 .004 .010 .016 .004 .010 .016
Insert Geometry .E..LF .S..GF .S..HF
.009 .019 .019
50–100% .002 .005 .009 .005 .012 .018 .005 .012 .018
Insert Geometry .E..LF .S..GF .S..HF
.012 .025 .025
50–100% .003 .006 .011 .006 .015 .024 .006 .015 .024
Insert Geometry .E..LF .S..GF .S..HF
.016 .034 .034
50–100% .004 .008 .015 .008 .021 .033 .008 .021 .033
Insert Geometry .E..LF .S..GF .S..HF
At .250 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF .S..HF
.004 .008 .008
10% .008 .020 .020
.015 .032 .032
.003 .006 .006
Copy Mills
At .125 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF .S..HF
.005 .010 .010
10% .010 .026 .026
.019 .042 .042
.004 .008 .008
At .063 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF .S..HF
.007 .014 .014
10% .014 .036 .036
.027 .059 .059
.005 .010 .010
NOTE: Use “Light Machining” values as starting feed rate.
R58
www.kennametal.com
KSRM™ RCGT86 Application Data
ramp angle ramping
helical interpolation
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum flat-bottom hole diameter
catalog number BMD300R8603S075L200 BMD400R8605S125L250 BMD500R8606S150L250 BMD600R8607S150L250 BMD800R8608S250L250
max ramp angle (ra) when hx = .005" 1.35° 1.27° 1.17° 1.08° 0.92°
max ramp angle (ra) when hx = .020" 0.89° 0.83° 0.80° 0.78° 0.73°
max plunge radial depth (ae) when hx = .020" 0.690 0.721 0.741 0.762 0.790
min hole diameter 4.622 6.576 8.526 10.485 14.424
max flat-bottom hole diameter 5.004 7.004 9.004 11.004 15.004
max hole diameter (no flat bottom) 6.000 8.000 10.000 12.000 16.000
Copy Mills
insert IC RCGX86 RCGX86 RCGX86 RCGX86 RCGX86
Ø DH/DH1
www.kennametal.com
R59
Beyond BLAST™ KSRM™ • Next Generation Round Inserts with Through Coolant Primary Application Specially developed for machining titanium. Beyond BLAST KSRM platform boosts your productivity with its new and revolutionary technology, PCT (Precision Coolant Technology), enabling consistent performance and providing outstanding metal removal rates and longer tool life.
Features and Benefits Platform Features
Benefits
Channeling coolant through the insert.
Increase productivity, tool life, and chip control.
Anti-rotation feature with six indexes.
Superior productivity and better insert utilization/cost per edge.
High positive topography with strong cutting edges.
Long tool life and better MRR.
High clearance on the cutters and inserts.
Able to convert all milling applications.
To learn more, scan here. For instructions on how to scan, please see page xxix.
R60
www.kennametal.com
Beyond BLAST™ KSRM™ Weldon® End Mills • BB KSRM • RCGX64... • Use PCT technology, coolant through the insert. • Engineered to provide the maximum performance in titanium machining. • Anti-rotation feature enables up to six indexables rotations. • Pocketing, ramping, plunging, and helical interpolations capabilities.
Weldon End Mills • Inch order number 4109182
catalog number KSRM200R64BB03W150L200
D1 max 2.000
D1 D L LBX 1.250 1.500 4.690 2.000
Ap1 max .375
Z 3
max RPM 20100
insert 1 RCGX64__
lbs 2.06
Spare Parts
insert screw MS1162
D1 max 2.000
in. lbs. 45
universal bit torque driver KPTW45
drive bit BT25L50
Best-in-Class Performance Booster in Machining Titanium -SGF
Copy Mills
-ELF
S Geometry for light and medium machining
www.kennametal.com
S Geometry for medium and heavy machining
R61
Beyond BLAST™ KSRM™ Face Mills • BB KSRM • RCGX64... • Use PCT technology, coolant through the insert. • Engineered to provide the maximum performance in titanium machining. • Anti-rotation feature enables up to six indexables rotations. • Pocketing, ramping, plunging, and helical interpolations capabilities.
Face Mills • Inch order number 4109183 4109184
catalog number KSRM250R64BB04S075L200 KSRM300R64BB05S100L200
D1 max 2.500 3.000
D1 D D6 L 1.750 .750 1.750 2.000 2.250 1.000 2.750 2.000
Ap1 max .375 .375
Z 4 5
max RPM 17000 15000
insert 1 RCGX64__ RCGX64__
lbs 1.08 2.24
4109185 4109186
KSRM400R64BB05S125L200 KSRM400R64BB06S125L200
4.000 4.000
3.250 1.250 2.875 2.000 3.250 1.250 2.875 2.000
.375 .375
5 6
12400 12400
RCGX64__ RCGX64__
3.20 3.23
4109187 4109188
KSRM500R64BB06S150L250 KSRM500R64BB08S150L250
5.000 5.000
4.250 1.500 3.811 2.500 4.250 1.500 3.811 2.500
.375 .375
6 8
10900 10900
RCGX64__ RCGX64__
6.77 6.80
4109189 4109190
KSRM600R64BB07S150L250 KSRM600R64BB08S150L250
6.000 6.000
5.250 1.500 3.811 2.500 5.250 1.500 3.811 2.500
.375 .375
7 8
9800 9800
RCGX64__ RCGX64__
9.28 9.22
4109191
KSRM800R64BB09S250L250
8.000
7.250 2.500 5.000 2.500
.375
9
8300
RCGX64__
12.08
Spare Parts
insert screw MS1162 MS1162
in. lbs. 45 45
universal bit torque driver KPTW45 KPTW45
drive bit BT25L50 BT25L50
coolant lock screw assembly — —
coolant shower plate assembly — —
socket-head cap screw with coolant groove S445CG S458CG
4.000 5.000
MS1162 MS1162
45 45
KPTW45 KPTW45
BT25L50 BT25L50
S2162C S2163C
— —
— —
6.000 8.000
MS1162 MS1162
45 45
KPTW45 KPTW45
BT25L50 BT25L50
S2163C —
— MCC080001
— —
Copy Mills
D1 max 2.500 3.000
R62
www.kennametal.com
Beyond BLAST™ KSRM™ Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade — — — — — — — — — — — — — — — — — — — — — — .E..LF KC725M — —
General Purpose Geometry Grade — — — — — — — — — — — — — — — — — — — — — — .S..GF KC725M — —
Heavy Machining Geometry Grade — — — — — — — — — — — — — — — — — — — — — — .S..GF KC725M — —
Indexable Ground Insert • BB KSRM • ELF geometry for lower cutting forces to avoid built-up edge. • SGF in the first choice for higher chip load and heavy applications.
RCGX-LF RCGX-GF
alternate choice
RCGX-LF and -GF catalog number RCGX64ELF RCGX64SGF
www.kennametal.com
D .750 .750
S .250 .250
hm .003 .004
cutting edges 6 6
v
v v
R63
Copy Mills
first choice
j
KC725M
v
P M K N S H
Beyond BLAST™ KSRM™ Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 N 2 1 2 S 3 4 1 2 H 3
KC725M — — — — — — — — — — — — — — — — — 180 — — —
— — — — — — — — — — — — — — — — — 240 — — —
— — — — — — — — — — — — — — — — — 120 — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .375 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF
.007 .007
10% .014 .017
.020 .028
.005 .005
20% .010 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .004 .009 .013 .004 .020 .004 .011 .018 .004
40% .008 .010
20% .012 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .017 .005 .010 .015 .005 .023 .005 .013 .020 .005
40% .010 .012
20% .015 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .023 .007 .013 .020 .006 .031 .007 .017 .027 .006
40% .013 .015
20% .021 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .031 .009 .018 .027 .008 .042 .009 .023 .036 .008
40% .017 .021
.012 .016
50–100% .004 .008 .012 .004 .010 .016
Insert Geometry .E..LF .S..GF
.014 .019
50–100% .005 .009 .014 .005 .012 .018
Insert Geometry .E..LF .S..GF
.019 .025
50–100% .006 .012 .018 .006 .015 .024
Insert Geometry .E..LF .S..GF
.025 .034
50–100% .008 .017 .025 .008 .021 .033
Insert Geometry .E..LF .S..GF
At .188 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF
.008 .008
10% .016 .020
.024 .032
.006 .006
Copy Mills
At .094 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF
.010 .010
10% .021 .026
.031 .042
.008 .008
At .047 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF
.014 .014
10% .029 .036
.043 .059
.010 .010
NOTE: Use “Light Machining” values as starting feed rate.
R64
www.kennametal.com
Beyond BLAST™ KSRM™ Application Data Ramping and Helical Interpolation Values from Solid
ramp angle helical interpolation
ramping
shoulder cut
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum flat-bottom hole diameter
Ø DH/DH1
Round Insert RCGX64 max max ramp angle ramp depth 1.27° 0.025 1.27° 0.035
max min hole max flat-bottom plunging depth diameter (DH min) hole diameter (DH1 max) 0.045 2.989 3.253 0.058 3.939 4.253
max diameter (no flat bottom) 4.000 5.000
catalog number KSRM200R64BB03W150L200 KSRM250R64BB04S075L200
RCGX64 RCGX64
KSRM300R64BB05S100L200 KSRM400R64BB05S125L200
1.22° 1.12°
0.044 0.060
0.068 0.084
4.904 6.850
5.253 7.253
6.000 8.000
RCGX64 RCGX64
KSRM400R64BB06S125L200 KSRM500R64BB06S150L250
0.73° 1.00°
0.039 0.071
0.083 0.094
6.921 8.818
7.253 9.253
8.000 10.000
RCGX64 RCGX64
KSRM500R64BB08S150L250 KSRM600R64BB07S150L250
0.98° 0.90°
0.069 0.079
0.092 0.101
8.823 10.795
9.253 11.253
10.000 12.000
RCGX64 RCGX64
KSRM600R64BB08S150L250 KSRM800R64BB09S250L250
0.90° 0.74°
0.079 0.091
0.100 0.111
10.796 14.766
11.253 15.253
12.000 16.000
Copy Mills
insert IC RCGX64 RCGX64
www.kennametal.com
R65
Beyond BLAST™ KSRM™ Face Mills • BB KSRM RCGX86... • Use PCT technology, coolant through the insert. • Engineered to provide the maximum performance in titanium machining. • Anti-rotation feature enables up to six indexables rotations. • Pocketing, ramping, plunging, and helical interpolations capabilities.
Face Mills • Inch order number 4109138 4109139
catalog number KSRM300R86BB03S075L200 KSRM400R86BB05S125L250
D1 max 3.000 4.000
D1 D D6 L 2.000 .750 1.750 2.000 3.000 1.250 2.875 2.500
Ap1 max .500 .500
Z 3 5
max RPM 15500 12000
insert 1 RCGX86__ RCGX86__
lbs 1.30 3.76
4109140 4109141
KSRM500R86BB06S150L250 KSRM600R86BB07S150L250
5.000 6.000
4.000 1.500 3.812 2.500 5.000 1.500 3.812 2.500
.500 .500
6 7
9000 8800
RCGX86__ RCGX86__
6.22 8.47
4109142
KSRM800R86BB08S250L250
8.000
7.000 2.500 5.000 2.500
.500
8
8500
RCGX86__
11.21
Spare Parts
insert screw MS1162 MS1162
in. lbs. 45 45
universal bit torque driver KPTW45 KPTW45
drive bit BT25L50 BT25L50
coolant lock screw assembly — S2164C
coolant shower plate assembly — —
socket-head cap screw with coolant groove S445CG —
5.000 6.000
MS1162 MS1162
45 45
KPTW45 KPTW45
BT25L50 BT25L50
S2163C S2163C
— —
— —
8.000
MS1162
45
KPTW45
BT25L50
—
MCC080001
—
Copy Mills
D1 max 3.000 4.000
R66
www.kennametal.com
Beyond BLAST™ KSRM™ Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade — — — — — — — — — — — — — — — — — — — — — — .E..LF KC725M — —
General Purpose Geometry Grade — — — — — — — — — — — — — — — — — — — — — — .S..GF KC725M — —
Heavy Machining Geometry Grade — — — — — — — — — — — — — — — — — — — — — — .S..GF KC725M — —
Indexable Ground Insert • BB KSRM RCGX86... • ELF geometry for lower cutting forces to avoid built-up edge. • SGF in the first choice for higher chip load and heavy applications.
RCGX-LF RCGX-GF
alternate choice
RCGX-LF and -GF catalog number RCGX86ELF RCGX86SGF
www.kennametal.com
D 1.000 1.000
S .375 .375
hm .003 .004
cutting edges 6 6
v
v v
R67
Copy Mills
first choice
j
KC725M
v
P M K N S H
Beyond BLAST™ KSRM™ Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 N 2 1 2 S 3 4 1 2 H 3
KC725M — — — — — — — — — — — — — — — — — 180 — — —
— — — — — — — — — — — — — — — — — 240 — — —
— — — — — — — — — — — — — — — — — 120 — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Light Machining
General Purpose
Heavy Machining
At .500 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF
.007 .007
10% .014 .017
.020 .028
.005 .005
20% .010 .013
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .004 .009 .013 .004 .020 .004 .011 .018 .004
40% .008 .010
20% .012 .015
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .017 .005 .010 .015 .005 .023 .005 .013 .020 .005
40% .010 .012
20% .015 .019
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .023 .007 .013 .020 .006 .031 .007 .017 .027 .006
40% .013 .015
20% .021 .026
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .031 .009 .018 .027 .008 .042 .009 .023 .036 .008
40% .017 .021
.012 .016
50–100% .004 .008 .012 .004 .010 .016
Insert Geometry .E..LF .S..GF
.014 .019
50–100% .005 .009 .014 .005 .012 .018
Insert Geometry .E..LF .S..GF
.019 .025
50–100% .006 .012 .018 .006 .015 .024
Insert Geometry .E..LF .S..GF
.025 .034
50–100% .008 .017 .025 .008 .021 .033
Insert Geometry .E..LF .S..GF
At .250 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF
.008 .008
10% .016 .020
.024 .032
.006 .006
Copy Mills
At .125 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF
.010 .010
10% .021 .026
.031 .042
.008 .008
At .063 Axial Depth of Cut (ap) Insert Geometry .E..LF .S..GF
.014 .014
10% .029 .036
.043 .059
.010 .010
NOTE: Use “Light Machining” values as starting feed rate.
R68
www.kennametal.com
Beyond BLAST™ KSRM™ Application Data Ramping and Helical Interpolation Values from Solid
ramp angle helical interpolation
ramping
shoulder cut DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum flat-bottom hole diameter
Ø DH/DH1
Round Insert RCGX86 max max ramp angle ramp depth 1.35° 0.043 1.27° 0.062
max plunging depth 0.072 0.093
min hole max flat-bottom diameter (DH min) hole diameter (DH1 max) 4.606 5.004 6.528 7.004
max diameter (no flat bottom) 6.000 8.000
catalog number KSRM300R86BB03S075L200 KSRM400R86BB05S125L250
RCGX86 RCGX86
KSRM500R86BB06S150L250 KSRM600R86BB07S150L250
1.17° 1.08°
0.076 0.089
0.108 0.120
8.477 10.438
9.004 11.004
10.000 12.000
RCGX86
KSRM800R86BB08S250L250
0.92°
0.108
0.136
10.388
11.004
12.000
Copy Mills
insert IC RCGX86 RCGX86
www.kennametal.com
R69
KDMB™ and KDMT™ • Indexable Copy Insert Platform Primary Application Ball nose and toroidal styles for roughing and finishing operations. Engineered with the ultimate technologies and supported with a wide range of diameters and insert styles, this platform provides exceptional performance and productivity. The new High-Feed insert style provides the highest metal removal rates for roughing applications.
Features and Benefits Longer Tool Life and Improved Geometries • Longer tool life for finishing operations, up to 63 HRC. • High-accuracy inserts and holders: overall runout .0004". • Improved geometries for roughing and finishing operations. • Smaller diameters from .25" to replace SCEM, setting a more productive machining process.
Superior Productivity • Due to the new helical geometry, we obtain better surface quality. • New ultra-grain grade for outstanding tool life. • Diameters .250" and .312" natural replacement for SEM tools. • Better cost per edge.
Usability and Flexibility • Wide diameter range enables it to be applied across a wide range of machining conditions. • Many workpiece materials are possible — from hardened steel to aluminum. • Large holder style offering: screw-on, cylindrical, and tapered steel and carbide holders.
R70
www.kennametal.com
KDMB Ball Nose Finisher • Necked End Mills • Steel Shank • Cutting diameter ranges from .375–1.250". • Ball nose finishers for 3-dimensional milling applications. • Suitable for roughing and finishing operations.
Necked End Mills • Steel Shank order number 2877812 2878434
catalog number KDMB0375R354A038SN KDMB0500R512A050SN
D1 .375 .500
D .500 .500
D3 L L2 Ap1 max .335 3.543 1.378 .188 .413 5.120 1.260 .250
Z ZU 1 2 1 2
max ramp angle 3.0° 3.0°
max RPM 40000 40000
lbs .07 .22
insert 1 KDMB0375.. KDMB0500..
2878433 2878435
KDMB0500R591A050SN KDMB0625R551A063SN
.500 .625
.500 .625
.413 5.906 1.810 .551 5.512 1.420
.250 .313
1 2 1 2
3.0° 3.0°
40000 40000
.22 .44
KDMB0500.. KDMB0625..
2878436 2878437
KDMB0625R630A063SN KDMB0750R630A075SN
.625 .750
.625 .750
.551 6.299 2.090 .709 6.281 1.753
.313 .375
1 2 1 2
3.0° 3.0°
40000 40000
.44 .88
KDMB0625.. KDMB0750..
2878438 2878439
KDMB0750R689A075SN KDMB0750R827A075SN
.750 .750
.750 .750
.709 6.890 2.362 .709 8.268 2.360
.375 .375
1 2 1 2
3.0° 3.0°
40000 40000
.88 .99
KDMB0750.. KDMB0750..
2878440 2878441
KDMB1000R630A100SN KDMB1000R748A100SN
1.000 1.000 1.000 1.000
.882 6.299 1.770 .882 7.480 2.760
.500 .500
1 2 1 2
3.0° 3.0°
40000 40000
1.32 1.54
KDMB1000.. KDMB1000..
2878442 2878443
KDMB1250R689A125SN KDMB1250R827A125SN
1.250 1.250 1.126 6.890 2.205 1.250 1.250 1.126 8.268 3.150
.625 .625
1 2 1 2
3.0° 3.0°
40000 40000
2.20 2.57
KDMB1250.. KDMB1250..
D1 .375 .500
insert screw 193.394 193.393
in. lbs. 27 35
Torx wrench KT15 KT20
.625 .750
193.392 193.391
44 53
KT20 KT20
1.000 1.250
193.390 193.389
58 58
KT30 KT30
www.kennametal.com
Copy Mills
Spare Parts
R71
KDMB™ Ball Nose Finisher • End Mills • Cutting diameter ranges from .312–1.250". • Ball nose finishers for 3-dimensional milling applications. • Suitable for roughing and finishing operations. • Tapered version ideal for 5-axis applications.
Tapered End Mills • Steel Shank max ramp angle 3.0° 3.0°
max RPM 40000 40000
lbs .25 .29
insert 1 KDMB0312.. KDMB0375..
2 2
3.0° 3.0°
40000 40000
.47 .76
KDMB0500.. KDMB0625..
1 1
2 2
3.0° 3.0°
40000 40000
1.41 2.45
KDMB0750.. KDMB1000..
1
2
3.0°
40000
3.82
KDMB1250..
order number 2878444 2878445
catalog number KDMB0312R551A031ST KDMB0375R591A038ST
D1 .312 .375
D L L2 .500 5.510 1.970 .500 5.910 1.380
Ap1 max .156 .188
Z ZU 1 2 1 2
2878446 2878447
KDMB0500R630A050ST KDMB0625R689A063ST
.500 .625
.625 6.300 2.360 .750 6.890 2.640
.250 .313
1 1
2878448 2878449
KDMB0750R748A075ST KDMB1000R827A100ST
.750 1.000 7.480 3.150 1.000 1.476 8.270 3.940
.375 .500
2878450
KDMB1250R945A125ST
1.250 1.500 9.450 4.840
.625
Spare Parts
insert screw 193.395 193.394
in. lbs. 18 27
Torx wrench KT8 KT15
.500 .625
193.393 193.392
35 44
KT20 KT20
.750 1.000
193.391 193.390
53 58
KT20 KT30
1.250
193.389
58
KT30
Copy Mills
D1 .313 .375
R72
www.kennametal.com
KDMB™ Ball Nose Finisher • Necked End Mills • Carbide • Cutting diameter ranges from .250–1.250". • Ball nose finishers for 3-dimensional milling applications. • Suitable for roughing and finishing operations.
Necked End Mills • Carbide Shank order number 4177170 4177171
catalog number KDMB025R394A025HN KDMB025R591A025HN
D1 .250 .250
D .250 .250
D3 L L2 Ap1 max .211 3.937 1.575 .125 .211 5.906 2.756 .125
Z ZU 1 2 1 2
coolant supply No No
max ramp angle 3.0° 3.0°
max RPM 40000 40000
insert 1 KDMB0250.. KDMB0250..
4177172 4177243
KDMB025R788A025HN KDMB025R788A025HNS
.250 .250
.250 .250
.211 7.874 3.937 .211 7.874 .551
.125 .125
1 2 1 2
No No
3.0° 3.0°
40000 40000
KDMB0250.. KDMB0250..
4177167 4177244
KDMB025R394A038HN KDMB0312R788A031HN
.250 .312
.375 .312
.213 3.937 1.599 .276 7.874 3.955
.125 .156
1 2 1 2
No No
3.0° 3.0°
40000 40000
KDMB0250.. KDMB0312..
4177168 4177169
KDMB0312R394A038HN KDMB0312R591A038HN
.312 .312
.375 .375
.276 3.937 1.032 .276 5.906 1.623
.156 .156
1 2 1 2
No No
3.0° 3.0°
40000 40000
KDMB0312.. KDMB0312..
2879403 2879404
KDMB0375R472A038HNC KDMB0375R591A038HNC
.375 .375
.375 .375
.350 4.730 1.310 .350 5.910 1.900
.375 .188
1 2 1 2
Yes Yes
3.0° 3.0°
30000 30000
KDMB0375.. KDMB0375..
2879405 2879406
KDMB0500R472A050HNC KDMB0500R630A050HNC
.500 .500
.500 .500
.420 4.730 1.392 .420 6.300 1.982
.188 .313
1 2 1 2
Yes Yes
3.0° 3.0°
40000 40000
KDMB0500.. KDMB0500..
2879407 2879408
KDMB0625R551A063HNC KDMB0625R689A063HNC
.625 .625
.625 .625
.560 5.520 1.572 .560 6.890 2.163
.313 .250
1 2 1 2
Yes Yes
3.0° 3.0°
40000 40000
KDMB0625.. KDMB0625..
2879409 2879410
KDMB0750R551A075HNC KDMB0750R827A075HNC
.750 .750
.750 .750
.710 5.520 1.950 .710 8.270 2.362
.250 .500
1 2 1 2
Yes Yes
3.0° 3.0°
40000 40000
KDMB0750.. KDMB0750..
2879411 2879412
KDMB1000R630A100HNC KDMB1000R906A100HNC
1.000 1.000 .890 6.307 2.370 1.000 1.000 .890 8.270 3.539
.375 .500
1 2 1 2
Yes Yes
3.0° 3.0°
30000 30000
KDMB1000.. KDMB1000..
2879413 2879414
KDMB1250R748A125HNC KDMB1250R945A125HNC
1.250 1.250 1.130 7.480 2.554 1.250 1.250 1.130 9.450 4.129
.625 .625
1 2 1 2
Yes Yes
3.0° 3.0°
30000 30000
KDMB1250.. KDMB1250..
D1 .250 .312
insert screw MS2236 193.395
in. lbs. 18 18
Torx wrench KT6 KT8
.375 .500
193.394 193.393
27 35
KT15 KT20
.625 .750
193.392 193.391
44 53
KT20 KT20
1.000 1.250
193.390 193.389
58 58
KT30 KT30
www.kennametal.com
Copy Mills
Spare Parts
R73
KDMB™ Inserts Insert Selection Guide KDMB Ball Nose Platform • .312"
KDMB Ball Nose Platform • .250" Light Machining
General Purpose
Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade .E..GP KC515M P1–P2 .E..GP KC515M .E..GP KC515M .E..GP KC515M .E..GP KC515M P3–P4 .E..GP KC515M P5–P6 .E..GP KC515M .E..GP KC515M .E..GP KC515M .E..GP KC515M — — M1–M2 .E..GP KC515M .E..GP KC515M .E..GP — — M3 KC515M .E..GP KC515M — — K1–K2 .E..GP KC515M K3 .E..GP KC515M KC515M — — .E..GP .E..LD K115M — — N1–N2 .E..LD K115M N3 .E..LD K115M .E..LD K115M — — — — — — — — S1–S2 — — — — — — S3 S4 — — — — .E..GP KC515M — — H1 .E..GP KC515M .E..GP KC515M
KDMB Ball Nose Platform • .375" Light Machining
General Purpose
Heavy Machining
KDMB Ball Nose Platform • .625"
Copy Mills
General Purpose
Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade .E..GP KC515M .E..GP KC515M P1–P2 .E..GP KC515M P3–P4 .E..GP KC505M .E..GP KC515M .E..GP KC515M P5–P6 .E..GP KC505M KC515M .E..GP KC515M .E..GP — — M1–M2 .E..GP KC515M .E..GP KC515M — — M3 .E..GP KC515M .E..GP KC515M .E..GP KC515M — — K1–K2 — — .E..GP KC515M — — K3 — — .E..LD K115M — — N1–N2 .E..LD K115M .E..LD K115M .E..LD K115M — — N3 — — — — S1–S2 — — — — — — S3 — — S4 .E..LD K115M .E..GP KC515M — — H1 .E..GP KC505M .E..GP KC505M .E..GP KC515M
Light Machining
General Purpose
Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade P1–P2 .E..GP KC515M .E..GP KC515M .E..HC KC530M P3–P4 .E..GP KC505M .E..GP KC515M .E..HC KC530M .E..GP KC505M .E..GP KC515M .E..HC KC530M P5–P6 M1–M2 .E..GP KC515M .E..HC KC530M .E..HC KC530M .E..GP KC515M KC530M .E..HC KC530M M3 .E..HC K1–K2 .E..GP KC515M .E..GN KC515M .E..GN KC515M .E..GP KC515M .E..GN KC515M .E..GN KC515M K3 — — N1–N2 .E..LD K115M .E..LD K115M — — .E..LD K115M .E..LD K115M N3 — — — — — — S1–S2 — — — — — — S3 .E..LD K115M .E..GP KC515M .E..HC KC530M S4 .E..GP KC505M .E..GP KC505M .E..GN KC515M H1
KDMB Ball Nose Platform • .750" Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade P1–P2 .E..GP KC515M .E..GP KC515M .E..HC KC530M .E..GP KC505M .E..HC KC530M P3–P4 .E..GP KC515M .E..GP KC505M .E..HC KC530M P5–P6 .E..GP KC515M .E..HC KC530M M1–M2 .E..GP KC515M .E..HC KC530M M3 .E..GP KC515M .E..HC KC530M .E..HC KC530M — — K1–K2 .E..GP KC515M .E..GP KC515M — — K3 .E..GP KC515M .E..GP KC515M — — .E..LD K115M N1–N2 .E..LD K115M — — N3 .E..LD K115M .E..LD K115M — — S1–S2 — — — — — — — — — — S3 S4 .E..LD K115M .E..GP KC515M .E..HC KC530M H1 .E..GP KC505M .E..GP KC505M .E..GP KC515M
R74
General Purpose
KDMB Ball Nose Platform • .500"
Material Group Geometry Grade Geometry Grade Geometry Grade .E..GP KC515M .E..GP KC515M P1–P2 .E..GP KC515M .E..GP KC505M .E..GP KC515M P3–P4 .E..GP KC515M .E..GP KC505M .E..GP KC515M .E..GP KC515M P5–P6 — — .E..GP KC515M KC515M M1–M2 .E..GP — — M3 .E..GP KC515M KC515M .E..GP — — .E..GP KC515M KC515M K1–K2 .E..GP .E..GP — — .E..GP KC515M KC515M K3 — — .E..LD K115M .E..LD K115M N1–N2 — — .E..LD K115M .E..LD K115M N3 — — — — — — S1–S2 — — — — — — S3 — — S4 .E..LD K115M .E..GP KC515M H1 .E..GP KC505M .E..GP KC505M .E..GP KC515M
Light Machining
Light Machining
Light Machining
General Purpose
Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade P1–P2 .E..GP KC515M .E..GP KC515M .E..HC KC530M P3–P4 .E..GP KC505M .E..GP KC515M .E..HC KC530M P5–P6 .E..GP KC505M .E..HC KC530M .E..GP KC515M M1–M2 .E..GP KC515M .E..HC KC530M .E..HC KC530M .E..GP KC515M .E..HC KC530M M3 .E..HC KC530M .E..GN KC515M K1–K2 .E..GP KC515M .E..GN KC515M .E..GP KC515M .E..GN KC515M K3 .E..GN KC515M .E..LD K115M — — N1–N2 .E..LD K115M .E..LD K115M — — N3 .E..LD K115M — — — — — — S1–S2 — — — — — — S3 KC530M .E..LD K115M .E..HC S4 .E..GP KC515M H1 .E..GP KC505M .E..GP KC505M .E..GN KC515M
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KDMB™ Inserts Insert Selection Guide KDMB Ball Nose Platform • 1.00" Light Machining
General Purpose
KDMB Ball Nose Platform • 1.25" Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade P1–P2 .E..GP KC515M .E..GP KC515M .E..HC KC530M P3–P4 .E..GP KC505M .E..GP KC515M .E..HC KC530M P5–P6 .E..GP KC505M .E..HC KC530M .E..GP KC515M M1–M2 .E..GP KC515M .E..HC KC530M .E..HC KC530M M3 .E..GP KC515M .E..HC KC530M .E..HC KC530M K1–K2 .E..GP KC515M .E..GN KC515M .E..GN KC515M .E..GP KC515M .E..GN KC515M .E..GN KC515M K3 .E..LD K115M — — N1–N2 .E..LD K115M .E..LD K115M K115M — — N3 .E..LD — — — — — — S1–S2 S3 — — — — — — S4 .E..LD K115M .E..GP KC515M .E..HC KC530M H1 .E..GP KC505M .E..GP KC505M .E..GN KC515M
Light Machining
General Purpose
Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade P1–P2 .E..GP KC515M .E..GP KC515M .E..GP KC515M P3–P4 .E..GP KC505M .E..GP KC515M .E..GP KC515M P5–P6 .E..GP KC505M .E..GP KC515M .E..GP KC515M — — M1–M2 .E..GP KC515M .E..GP KC515M .E..GP KC515M .E..GP KC515M — — M3 — — — — K1–K2 .E..GP KC515M — — — — K3 .E..GP KC515M — — N1–N2 .E..LD K115M .E..LD K115M .E..LD K115M .E..LD K115M — — N3 — — — — — — S1–S2 — — — — — — S3 .E..LD K115M .E..GP KC515M — — S4 H1 .E..GP KC505M .E..GP KC505M .E..GP KC515M
Insert Style HC Geometry:
GP Geometry:
GN Geometry:
PSTS geometry with chipbreaker for roughing. Semi-finishing and rest material of steel, cast steel, and high-temperature alloys.
High-precision insert with helical geometry for semi-finishing and finishing of steel up to 63 HRC, cast steel, and high-temperature alloys.
Geometry with extremely solid cutting edge for roughing cast steel, high-temperature alloys, and hardened steel up to 60 HRC.
semi-finishing, finishing
finishing
Copy Mills
roughing, rest material
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R75
KDMB™ Indexable Inserts • KDMB...
KDMB-LD
KDMB-GP
KDMB-GN
KDMB-HC
v
first choice
j
alternate choice
P M K N S H
v v v j j v j v j v j v j j
catalog number KDMB0250M0ERLD KDMB0312M0ERLD
W .250 .313
S .063 .079
RC .125 .156
hm .002 .002
KDMB0375M0ERLD KDMB0500M0ERLD
.375 .500
.098 .098
.188 .250
.002 .002
v
KDMB0625M0ERLD KDMB0750M0ERLD
.625 .750
.118 .118
.313 .375
.002 .002
v
KDMB1000M0ERLD KDMB1250M0ERLD
1.000 1.250
.158 .197
.500 .625
.002 .002
v
v
v
v
v
catalog number KDMB0250M0ERGP KDMB0312M0ERGP
W .250 .312
S .063 .079
RC .125 .156
hm .002 .002
KDMB0375M0ERGP KDMB0500M0ERGP
.375 .500
.098 .098
.188 .250
.002 .002
v v
KDMB0625M0ERGP KDMB0750M0ERGP
.625 .750
.118 .118
.313 .375
.002 .002
v v
KDMB1000M0ERGP KDMB1250M0ERGP
1.000 1.250
.158 .197
.500 .625
.002 .002
v v
catalog number KDMB0500M0ERGN KDMB0750M0ERGN
W .500 .750
S .098 .118
RC .250 .375
hm .003 .003
KDMB1000M0ERGN
1.000
.158
.500
.003
KDMB-HC • PSTS Insert Developed • Roughing and Rest Material Operations catalog number KDMB0500M0ERHC KDMB0625M0ERHC
W .500 .625
S .098 .118
RC .250 .313
hm .004 .004
KDMB0750M0ERHC KDMB1000M0ERHC
.750 1.000
.118 .158
.375 .500
.004 .004
v v
v
v v
K115M KC505M KC515M KC530M
v v
v v v
K115M KC505M KC515M KC530M
KDMB-GN • High Precision • Extremely Solid Cutting Edge
Copy Mills
v
K115M KC505M KC515M KC530M
KDMB-GP • High-Precision Helical Geometry and Lower Cutting Forces
R76
K115M KC505M KC515M KC530M
KDMB-LD • High-Precision Positive Geometry • Non-Ferrous and Titanium
v v v v
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KDMB™ Working Diameter
KDMB Ball Nose • .250"
D1 max 0.250
Working Diameter (Dw) at Axial Depth of Cut (ap) 0.125 0.050 0.025 0.013 0.250 0.200 0.150 0.109
KDMB Ball Nose • .375"
D1 max 0.375
Working Diameter (Dw) at Axial Depth of Cut (ap) 0.188 0.056 0.038 0.019 0.375 0.268 0.225 0.163
KDMB Ball Nose • .625"
D1 max 0.625
Working Diameter (Dw) at Axial Depth of Cut (ap) 0.313 0.094 0.063 0.031 0.625 0.446 0.375 0.272
KDMB Ball Nose • 1.00"
D1 max 1.000
Working Diameter (Dw) at Axial Depth of Cut (ap) 0.500 0.150 0.100 0.050 1.000 0.714 0.600 0.436
KDMB Ball Nose • .312"
D1 max 0.313
Working Diameter (Dw) at Axial Depth of Cut (ap) 0.156 0.047 0.031 0.016 0.313 0.223 0.188 0.136
KDMB Ball Nose • .500"
D1 max 0.500
Working Diameter (Dw) at Axial Depth of Cut (ap) 0.250 0.075 0.050 0.025 0.500 0.357 0.300 0.218
KDMB Ball Nose • .750"
D1 max 0.750
Working Diameter (Dw) at Axial Depth of Cut (ap) 0.375 0.113 0.075 0.038 0.750 0.536 0.450 0.327
KDMB Ball Nose • 1.25"
D1 max 1.250
Working Diameter (Dw) at Axial Depth of Cut (ap) 0.625 0.188 0.125 0.063 1.250 0.893 0.750 0.545
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Copy Mills
NOTE: Working diameter (Dw) or effective diameter has to be considered when calculating appropriate RPM.
R77
KDMB™ Recommended Starting Speeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1
K115M — — — — — — — — — 720 600 360 1440 960 — — — 300 —
— — — — — — — — — 600 480 300 1080 720 — — — 230 —
KC505M — — — — — — — — — 480 360 240 720 600 — — — 160 —
— — — 1180 1180 1140 — — — — — — — — — — — — 860
— — — 860 860 780 — — — — — — — — — — — — 670
KC515M — — — 710 710 620 — — — — — — — — — — — — 550
1080 1020 900 780 660 540 1080 900 720 1440 1080 480 — — — — — — 550
KC530M
960 900 780 660 540 420 900 720 600 1080 840 360 — — — — — — 400
840 780 660 540 420 360 780 540 480 720 600 240 — — — — — — 310
900 780 660 600 540 420 900 600 480 — — — — — — — — 260 260
780 660 600 540 480 360 720 480 420 — — — — — — — — 200 200
660 540 540 480 420 300 600 420 360 — — — — — — — — 170 170
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Calculating Working Diameter and Resulting Surface Speed Case 1:
Case 2:
It is important to consider the effective diameter (Dw) when using light depths of cut in order to properly calculate RPM values. Use the following formula when machining flat surfaces or inclinations of 10˚ or less to find the Dw value. Then, use this for RPM calculations, as opposed to using the overall insert diameter (D1).
When machining inclinations between 11˚ and 55˚, further modification of vc is required. Apply factor “k” from the given formula to calculate the correct vc (vceff). This corrected value is then used to calculate the proper RPM for the tool.
Dw = √D12-(D1-2Ap1)2
k=
α
1 sin [α + arcCos (1-(2 (Ap1/D1)))]
Copy Mills
vceff = vc X k
R78
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KDMB™ Recommended Starting Feeds Recommended Starting Feeds [IPT] • Ball Nose Insert Size .250"
Light Machining
General Purpose
Heavy Machining
At .125 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.005 .005
10% .007 .007
.012 .012
.004 .004
20% .005 .005
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .009 .003 .004 .008 .003
40% .004 .004
20% .006 .006
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .011 .004 .005 .010 .004 .011 .004 .005 .010 .004
40% .005 .005
20% .008 .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .005 .007 .013 .005 .015 .005 .007 .013 .005
40% .007 .007
20% .012 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .007 .010 .018 .007 .020 .007 .010 .018 .007
40% .009 .009
.007 .007
50–100% .003 .004 .007 .003 .004 .007
Insert Geometry .E..LD .E..GP
.009 .009
50–100% .004 .005 .009 .004 .005 .009
Insert Geometry .E..LD .E..GP
.012 .012
50–100% .005 .007 .012 .005 .007 .012
Insert Geometry .E..LD .E..GP
.016 .016
50–100% .006 .009 .016 .006 .009 .016
Insert Geometry .E..LD .E..GP
At .050 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.006 .006
10% .008 .008
.015 .015
.004 .004
At .025 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.008 .008
10% .011 .011
.020 .020
.006 .006
At .013 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.011 .011
10% .016 .016
.028 .028
.008 .008
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
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R79
KDMB™ Recommended Starting Feeds Recommended Starting Feeds [IPT] • Ball Nose Insert Size .312"
Light Machining
General Purpose
Heavy Machining
At .156 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.005 .005
10% .007 .007
.012 .012
.004 .004
20% .005 .005
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .009 .003 .004 .008 .003
40% .004 .004
20% .007 .007
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .004 .006 .011 .004 .012 .004 .006 .011 .004
40% .006 .006
20% .008 .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .005 .007 .013 .005 .015 .005 .007 .013 .005
40% .007 .007
20% .012 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .007 .010 .018 .007 .020 .007 .010 .018 .007
40% .009 .009
.007 .007
50–100% .003 .004 .007 .003 .004 .007
Insert Geometry .E..LD .E..GP
.010 .010
50–100% .004 .006 .010 .004 .006 .010
Insert Geometry .E..LD .E..GP
.012 .012
50–100% .005 .007 .012 .005 .007 .012
Insert Geometry .E..LD .E..GP
.016 .016
50–100% .006 .009 .016 .006 .009 .016
Insert Geometry .E..LD .E..GP
At .047 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.007 .007
10% .009 .009
.017 .017
.005 .005
At .031 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.008 .008
10% .011 .011
.020 .020
.006 .006
At .016 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.011 .011
10% .016 .016
.028 .028
.008 .008
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
R80
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KDMB™ Recommended Starting Feeds Recommended Starting Feeds [IPT] • Ball Nose Insert Size .375"
Light Machining
General Purpose
Heavy Machining
At .188 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.005 .005
10% .007 .007
.012 .012
.004 .004
20% .005 .005
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .009 .003 .004 .008 .003
40% .004 .004
20% .007 .007
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .004 .006 .011 .004 .012 .004 .006 .011 .004
40% .006 .006
20% .008 .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .005 .007 .013 .005 .015 .005 .007 .013 .005
40% .007 .007
20% .012 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .007 .010 .018 .007 .020 .007 .010 .018 .007
40% .009 .009
.007 .007
50–100% .003 .004 .007 .003 .004 .007
Insert Geometry .E..LD .E..GP
.010 .010
50–100% .004 .006 .010 .004 .006 .010
Insert Geometry .E..LD .E..GP
.012 .012
50–100% .005 .007 .012 .005 .007 .012
Insert Geometry .E..LD .E..GP
.016 .016
50–100% .006 .009 .016 .006 .009 .016
Insert Geometry .E..LD .E..GP
At .056 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.007 .007
10% .009 .009
.017 .017
.005 .005
At .038 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.008 .008
10% .011 .011
.020 .020
.006 .006
At .019 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.011 .011
10% .016 .016
.028 .028
.008 .008
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
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R81
KDMB™ Recommended Starting Feeds Recommended Starting Feeds [IPT] • Ball Nose Insert Size .500"
Light Machining
General Purpose
Heavy Machining
At .250 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.005 .005 .007 .007
10% .007 .007 .010 .014
.012 .012 .018 .024
.004 .004 .005 .005
20% .005 .005 .008 .010
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .009 .003 .004 .008 .003 .013 .004 .007 .011 .004 .018 .004 .009 .015 .004
40% .004 .004 .006 .008
20% .007 .007 .011 .014
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .004 .006 .011 .004 .012 .004 .006 .011 .004 .019 .006 .009 .016 .006 .025 .006 .012 .021 .006
40% .006 .006 .009 .011
20% .008 .008 .013 .017
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .005 .007 .013 .005 .015 .005 .007 .013 .005 .022 .007 .011 .019 .007 .030 .007 .015 .026 .007
40% .007 .007 .010 .014
20% .012 .012 .017 .023
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .007 .010 .018 .007 .020 .007 .010 .018 .007 .031 .010 .015 .026 .009 .041 .010 .020 .035 .009
40% .009 .009 .014 .019
.007 .007 .011 .014
.003 .003 .004 .004
50–100% .004 .004 .006 .008
.004 .004 .006 .006
50–100% .006 .006 .008 .011
.005 .005 .007 .007
50–100% .007 .007 .010 .013
.006 .006 .009 .009
50–100% .009 .009 .014 .018
.007 .007 .011 .014
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.010 .010 .015 .020
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.012 .012 .018 .023
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.016 .016 .024 .032
Insert Geometry .E..LD .E..GP .E..GN .E..HC
At .075 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.007 .007 .009 .009
10% .009 .009 .014 .019
.017 .017 .025 .034
.005 .005 .007 .007
.010 .010 .015 .020
At .050 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.008 .008 .011 .011
10% .011 .011 .017 .023
.020 .020 .030 .041
.006 .006 .008 .008
.012 .012 .018 .024
At .025 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.011 .011 .016 .016
10% .016 .016 .024 .032
.028 .028 .042 .057
.008 .008 .012 .012
.016 .016 .025 .033
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
R82
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KDMB™ Recommended Starting Feeds Recommended Starting Feeds [IPT] • Ball Nose Insert Size .625"
Light Machining
General Purpose
Heavy Machining
At .313 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..HC
.005 .005 .007
10% .007 .007 .014
.012 .012 .024
.004 .004 .005
20% .005 .005 .010
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .009 .003 .004 .008 .003 .018 .004 .009 .015 .004
40% .004 .004 .008
20% .007 .007 .014
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .004 .006 .011 .004 .012 .004 .006 .011 .004 .025 .006 .012 .021 .006
40% .006 .006 .011
20% .008 .008 .017
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .005 .007 .013 .005 .015 .005 .007 .013 .005 .030 .007 .015 .026 .007
40% .007 .007 .014
20% .012 .012 .023
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .007 .010 .018 .007 .020 .007 .010 .018 .007 .041 .010 .020 .035 .009
40% .009 .009 .019
.007 .007 .014
50–100% .003 .004 .007 .003 .004 .007 .004 .008 .014
Insert Geometry .E..LD .E..GP .E..HC
.010 .010 .020
50–100% .004 .006 .010 .004 .006 .010 .006 .011 .020
Insert Geometry .E..LD .E..GP .E..HC
.012 .012 .024
50–100% .005 .007 .012 .005 .007 .012 .007 .013 .023
Insert Geometry .E..LD .E..GP .E..HC
.016 .016 .033
50–100% .006 .009 .016 .006 .009 .016 .009 .018 .032
Insert Geometry .E..LD .E..GP .E..HC
At .094 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..HC
.007 .007 .009
10% .009 .009 .019
.017 .017 .034
.005 .005 .007
At .063 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..HC
.008 .008 .011
10% .011 .011 .023
.020 .020 .041
.006 .006 .008
At .031 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..HC
.011 .011 .016
10% .016 .016 .032
.028 .028 .057
.008 .008 .012
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
R83
KDMB™ Recommended Starting Feeds Recommended Starting Feeds [IPT] • Ball Nose Insert Size .750"
Light Machining
General Purpose
Heavy Machining
At .375 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.005 .005 .007 .007
10% .007 .007 .010 .014
.012 .012 .018 .024
.004 .004 .005 .005
20% .005 .005 .008 .010
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .009 .003 .004 .008 .003 .013 .004 .007 .011 .004 .018 .004 .009 .015 .004
40% .004 .004 .006 .008
20% .007 .007 .011 .014
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .004 .006 .011 .004 .012 .004 .006 .011 .004 .019 .006 .009 .016 .006 .025 .006 .012 .021 .006
40% .006 .006 .009 .011
20% .008 .008 .013 .017
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .005 .007 .013 .005 .015 .005 .007 .013 .005 .022 .007 .011 .019 .007 .030 .007 .015 .026 .007
40% .007 .007 .010 .014
20% .012 .012 .017 .023
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .007 .010 .018 .007 .020 .007 .010 .018 .007 .031 .010 .015 .026 .009 .041 .010 .020 .035 .009
40% .009 .009 .014 .019
.007 .007 .011 .014
.003 .003 .004 .004
50–100% .004 .004 .006 .008
.004 .004 .006 .006
50–100% .006 .006 .008 .011
.005 .005 .007 .007
50–100% .007 .007 .010 .013
.006 .006 .009 .009
50–100% .009 .009 .014 .018
.007 .007 .011 .014
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.010 .010 .015 .020
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.012 .012 .018 .023
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.016 .016 .024 .032
Insert Geometry .E..LD .E..GP .E..GN .E..HC
At .113 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.007 .007 .009 .009
10% .009 .009 .014 .019
.017 .017 .025 .034
.005 .005 .007 .007
.010 .010 .015 .020
At .075 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.008 .008 .011 .011
10% .011 .011 .017 .023
.020 .020 .030 .041
.006 .006 .008 .008
.012 .012 .018 .024
At .038 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.011 .011 .016 .016
10% .016 .016 .024 .032
.028 .028 .042 .057
.008 .008 .012 .012
.016 .016 .025 .033
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
R84
www.kennametal.com
KDMB™ Recommended Starting Feeds Recommended Starting Feeds [IPT] • Ball Nose Insert Size 1.00"
Light Machining
General Purpose
Heavy Machining
At .500 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.005 .005 .007 .007
10% .007 .007 .010 .014
.012 .012 .018 .024
.004 .004 .005 .005
20% .005 .005 .008 .010
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .009 .003 .004 .008 .003 .013 .004 .007 .011 .004 .018 .004 .009 .015 .004
40% .004 .004 .006 .008
20% .007 .007 .011 .014
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .004 .006 .011 .004 .012 .004 .006 .011 .004 .019 .006 .009 .016 .006 .025 .006 .012 .021 .006
40% .006 .006 .009 .011
20% .008 .008 .013 .017
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .005 .007 .013 .005 .015 .005 .007 .013 .005 .022 .007 .011 .019 .007 .030 .007 .015 .026 .007
40% .007 .007 .010 .014
20% .012 .012 .017 .023
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .007 .010 .018 .007 .020 .007 .010 .018 .007 .031 .010 .015 .026 .009 .041 .010 .020 .035 .009
40% .009 .009 .014 .019
.007 .007 .011 .014
.003 .003 .004 .004
50–100% .004 .004 .006 .008
.004 .004 .006 .006
50–100% .006 .006 .008 .011
.005 .005 .007 .007
50–100% .007 .007 .010 .013
.006 .006 .009 .009
50–100% .009 .009 .014 .018
.007 .007 .011 .014
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.010 .010 .015 .020
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.012 .012 .018 .023
Insert Geometry .E..LD .E..GP .E..GN .E..HC
.016 .016 .024 .032
Insert Geometry .E..LD .E..GP .E..GN .E..HC
At .150 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.007 .007 .009 .009
10% .009 .009 .014 .019
.017 .017 .025 .034
.005 .005 .007 .007
.010 .010 .015 .020
At .100 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.008 .008 .011 .011
10% .011 .011 .017 .023
.020 .020 .030 .041
.006 .006 .008 .008
.012 .012 .018 .024
At .050 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP .E..GN .E..HC
.011 .011 .016 .016
10% .016 .016 .024 .032
.028 .028 .042 .057
.008 .008 .012 .012
.016 .016 .025 .033
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
R85
KDMB™ Recommended Starting Feeds Recommended Starting Feeds [IPT] • Ball Nose Insert Size 1.25"
Light Machining
General Purpose
Heavy Machining
At .625 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.005 .005
10% .007 .007
.012 .012
.004 .004
20% .005 .005
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .003 .004 .008 .003 .009 .003 .004 .008 .003
40% .004 .004
20% .007 .007
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .012 .004 .006 .011 .004 .012 .004 .006 .011 .004
40% .006 .006
20% .008 .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .005 .007 .013 .005 .015 .005 .007 .013 .005
40% .007 .007
20% .012 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .020 .007 .010 .018 .007 .020 .007 .010 .018 .007
40% .009 .009
.007 .007
50–100% .003 .004 .007 .003 .004 .007
Insert Geometry .E..LD .E..GP
.010 .010
50–100% .004 .006 .010 .004 .006 .010
Insert Geometry .E..LD .E..GP
.012 .012
50–100% .005 .007 .012 .005 .007 .012
Insert Geometry .E..LD .E..GP
.016 .016
50–100% .006 .009 .016 .006 .009 .016
Insert Geometry .E..LD .E..GP
At .188 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.007 .007
10% .009 .009
.017 .017
.005 .005
At .125 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.008 .008
10% .011 .011
.020 .020
.006 .006
At .063 Axial Depth of Cut (ap) Insert Geometry .E..LD .E..GP
.011 .011
10% .016 .016
.028 .028
.008 .008
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate.
R86
www.kennametal.com
KDMT™ Flat-Bottom and Back-Draft Finishing End Mills • Cutting diameter ranges from .500–1.000". • High precision and runout accuracy. • Can be used with the heat shrink technology, h6 shank tolerance. • Suitable for roughing and finishing operations. • Works with toroidal and High-Feed inserts.
Necked End Mills • Cylindrical Shank • Steel order number 2957828 2957829
catalog number KDMT0500R512A050SN KDMT0500R591A050SN
D1 .500 .500
D D3 L L2 .500 .420 5.120 1.339 .500 .420 5.909 1.890
Ap1 max .118 .118
Z ZU 1 2 1 2
max ramp angle 3.0° 3.0°
max RPM 40000 40000
lbs .22 .22
insert 1 KDMT0500.. KDMT0500..
2957830 2957831
KDMT0625R551A063SN KDMT0625R630A063SN
.625 .625
.625 .560 5.510 1.496 .625 .560 6.300 2.165
.157 .157
1 2 1 2
3.0° 3.0°
40000 40000
.44 .44
KDMT0625.. KDMT0625..
2957832 2958143
KDMT0750R630A075SN KDMT0750R827A075SN
.750 .750
.750 .710 6.300 1.850 .750 .710 8.270 2.362
.197 .197
1 2 1 2
3.0° 3.0°
40000 40000
.88 .88
KDMT0750.. KDMT0750..
2958144 2958145
KDMT1000R630A100SN KDMT1000R748A100SN
1.000 1.000 .890 6.300 1.850 1.000 1.000 .890 7.480 2.835
.236 .236
1 2 1 2
3.0° 3.0°
40000 40000
1.32 1.54
KDMT1000.. KDMT1000..
2958146
KDMT1000R906A100SN
1.000 1.000 .890 9.059 3.150
.236
1 2
3.0°
40000
1.76
KDMT1000..
Spare Parts
insert screw 193.393 193.392
in. lbs. 35 44
Torx wrench KT20 KT20
.750 1.000
193.391 193.390
53 58
KT20 KT30
Copy Mills
D1 .500 .625
www.kennametal.com
R87
KDMT™ Flat-Bottom and Back-Draft Finishing End Mills • Cutting diameter ranges from .500–1.000". • High precision and runout accuracy. • Can be used with the heat shrink technology, h6 shank tolerance. • Suitable for roughing and finishing operations. • Works with toroidal and High-Feed inserts.
Necked End Mills • Carbide Shank with Through Coolant order number 2878452 2878733
catalog number KDMT0500R472A050HNC KDMT0500R630A050HNC
D1 .500 .500
D D3 L L2 Ap1 max .500 .420 4.803 1.457 .118 .500 .420 6.378 2.047 .118
Z ZU 1 2 1 2
max ramp angle 3.0° 3.0°
max RPM 40000 40000
lbs .39 .53
insert 1 KDMT0500.. KDMT0500..
2878734 2878735
KDMT0625R551A063HNC KDMT0625R689A063HNC
.625 .625
.625 .560 5.590 1.496 .625 .560 6.969 2.244
.157 .157
1 2 1 2
3.0° 3.0°
40000 40000
.43 .89
KDMT0625.. KDMT0625..
2878736 2878737
KDMT0750R551A075HNC KDMT0750R748A075HNC
.750 .750
.750 .710 5.590 2.047 .750 .710 7.559 3.032
.197 .197
1 2 1 2
3.0° 3.0°
40000 40000
1.03 1.46
KDMT0750.. KDMT0750..
2878738 2878739
KDMT1000R630A100HNC KDMT1000R827A100HNC
1.000 1.000 .890 6.378 2.441 1.000 1.000 .890 8.347 3.622
.236 .236
1 2 1 2
3.0° 3.0°
30000 30000
2.01 2.68
KDMT1000.. KDMT1000..
Spare Parts
insert screw 193.393 193.392
in. lbs. 35 44
Torx wrench KT20 KT20
.750 1.000
193.391 193.390
53 58
KT20 KT30
Copy Mills
D1 .500 .625
R88
www.kennametal.com
KDMT™ Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .E..GC KC515M .E..GN KC515M .E..GN KC515M — — — — .E..GN .E..GN — — — — — —
KC515M KC515M — — — — — —
General Purpose Geometry Grade .E..GC KC515M .E..GN KC515M .E..GN KC515M .E..GN KC515M .E..GN KC515M .E..GN .E..GN — — — — — .E..GN
Heavy Machining Geometry Grade .E..GN KC515M .E..GN KC515M .E..GN KC515M — — — —
KC515M KC515M — — — — — KC515M
.E..GN .E..GN — — — — — —
KC515M KC515M — — — — — —
Indexable Inserts • KDMS... • KDMT...
KDMT-GC
KDMT-GN
v
first choice
j
alternate choice
P M K N S H
v j j
v
KC515M
KDMT-GC • High-Tolerance Helical Geometry • Finishing Lower Cutting Force catalog number KDMT05004ERGC KDMT05002ERGC
LI .550 .550
W .500 .500
S .098 .098
RR .063 .032
hm .003 .003
KDMT06254ERGC KDMT06252ERGC
.625 .625
.625 .625
.118 .118
.063 .032
.003 .003
v
KDMT07502ERGC KDMT07504ERGC
.700 .700
.750 .750
.118 .118
.032 .063
.003 .003
v
KDMT10004ERGC KDMT10008ERGC
.925 .925
1.000 1.000
.157 .157
.063 .125
.003 .003
v
KDMT10002ERGC
.925
1.000
.157
.032
.003
v
v v
v
v
v
catalog number KDMT05004ERGN KDMT05002ERGN
LI .550 .550
W .500 .500
S .098 .098
RR .063 .032
hm .003 .003
KDMT06252ERGN KDMT06254ERGN
.625 .625
.625 .625
.118 .118
.032 .063
.003 .003
v
KDMT07502ERGN KDMT07504ERGN
.700 .700
.750 .750
.118 .118
.032 .063
.003 .003
v
KDMT10004ERGN KDMT10008ERGN
.925 .925
1.000 1.000
.157 .157
.063 .125
.003 .003
v
KDMT10002ERGN
.925
1.000
.157
.032
.003
v
v v
v
v
v
NOTE: Ap1 max = RR
www.kennametal.com
R89
Copy Mills
KDMT-GN • High-Precision Insert • Semi-Finishing and Finishing
KC515M
NOTE: Ap1 max = RR
KDMT™ Indexable Inserts • KDMS... • KDMT...
KDMT-HF
first choice
j
alternate choice
KDMT-HF • Geometry Developed • High-Feed Machining up to 55 HRC catalog number KDMT0500SRHF KDMT0625SRHF
LI .550 .630
W .500 .625
S .098 .118
RT .045 .050
hm .003 .003
KDMT0750SRHF
.710
.750
.118
.080
.003
v j j
v
KC515M
v
P M K N S H
v v v
NOTE: RT = Programming Radius
Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM]
Copy Mills
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC515M 1080 1020 900 780 660 540 1080 900 720 1440 1080 480 — — — — — — 550
960 900 780 660 540 420 900 720 600 1080 840 360 — — — — — — 400
840 780 660 540 420 360 780 540 480 720 600 240 — — — — — — 310
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .E..GC .E..GN
.007 .007
10% .010 .010
.014 .014
.005 .005
Light Machining
20% .008 .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .010 .004 .007 .009 .004 .010 .004 .007 .009 .004
40% .006 .006
.008 .008
General Purpose
50–100% .004 .006 .008 .004 .006 .008
Heavy Machining
Insert Geometry .E..GC .E..GN
NOTE: Use “Light Machining” values as starting feed rate. For plunging in Z-axis, use the 50–100% values (no chip thinning).
R90
www.kennametal.com
KDMT™
Application Advice for KDMT-HF Insert Style For CAM programming, the tools can be programmed as a toroidal tool type requiring the diameter and the RT values only.
inch
insert type
Ap max
diameter
RT
max fz
KDMT0500SRHF
0.025
0.500
0.045
0.050
KDMT0625SRHF
0.030
0.625
0.050
0.050
KDMT0750SRHF
0.040
0.750
0.080
0.050
RT
Data for Face Milling, Pocketing, and Profiling Operations Starting Values tool diameter
Ø.500"
Ø.625"
Ø.750"
Ap max
0.024
0.031
0.039
0.020
0.022
0.026
0.016
0.020
0.022
0.026
0.028
0.031
(mm)
fz recommended for 45 HRC (approximately)
fz recommended for 55 HRC (approximately)
fz recommended for general purpose
Copy Mills
NOTE: Use two effective teeth for feed calculations. For materials above 45 HRC, we recommend to adjust the Ae max to 55% of cutting diameter. Steel shanks for roughing operations are recommended.
www.kennametal.com
R91
Z-Axis Plunge Mill Primary Application Specifically engineered to eliminate vibration and improve metal removal rates in roughing applications. Ideally suited for rough slotting applications in aerospace, general engineering, die and mold, and power generation.
Features and Benefits Platform Features • Nine coolant nozzle sizes enable customized flow by machine tool. • Unique design is unmatched for chip evacuation. • Improved performance at a reduced cost per cutting edge. • Positive geometry lowers cutting force and reduces power requirements, enabling higher feed rates. • Chip control when slotting. • Fast and easy insert indexing.
Coolant nozzles — Precise coolant delivery to all pockets.
Chip gash serrations — Improved chip flow.
Linear movement clearance — Clearance allowed for .04 IPT (fz=1mm) when plunging or face milling.
Dropped cutting edge — Improved chip flow.
R92
www.kennametal.com
Z-Axis Plunge Mill Indexable Plunge Mills • Most stable cutting due to force directions. • Excellent for long reach applications. • Extended tool life. • Suitable for a wide variety of workpiece materials. • Up to .433" stepover. • Unique coolant delivery. • Chip control when slotting.
Screw-On End Mills order number 3449167 3449168
catalog number KTSZR125SD430CM16A02 KTSZR150SD430CM16A03
D1 1.250 1.500
D DPM G3X L2 1.142 .669 M16 1.750 1.142 .669 M16 1.750
3449169
KTSZR200SD430CM16A04
2.000
1.142
.669
M16 1.750
Ap1 max .433 .433
Z 2 3
max RPM 25800 23550
lbs .33 .40
insert 1 SD_T43_PD_N__Z SD_T43_PD_N__Z
.433
4
20400
.62
SD_T43_PD_N__Z
Spare Parts
D1 1.250 1.500
insert screw MS2197 MS2197
in. lbs. 35 35
Torx Plus driver DT15IP DT15IP
coolant nozzle screw MS2191C20 MS2191C20
T-handle hex wrench THW2M THW2M
2.000
MS2197
35
DT15IP
MS2191C20
THW2M
order number 3400611 3400612
catalog number MS2191C00 MS2191C06
A — .024
3400613 3400614
MS2191C08 MS2191C10
.032 .039
3400616 3400617
MS2191C12 MS2191C14
.047 .055
3400618 3400619
MS2191C16 MS2191C18
.063 .071
3400620
MS2191C20
.079
catalog number THW2M
drive size 2 MM
Copy Mills
Coolant Screw Detail
Coolant Nozzle Key order number 1993552
NOTE: Check the Spare Parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a .047" (1,20mm) hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter, which gives flexibility with coolant flow.
www.kennametal.com
R93
Z-Axis Plunge Mill Indexable Plunge Mills • Most stable cutting due to force directions. • Excellent for long reach applications. • Extended tool life. • Suitable for a wide variety of workpiece materials. • Up to .433" stepover. • Unique coolant delivery. • Chip control when slotting.
End Mills order number 3064601 3107215
catalog number KISZR125SD430C4A02 KISZR150SD430C5A03
D1 1.250 1.500
D 1.000 1.250
L 8.000 8.000
L2 1.500 1.500
Ap1 max .433 .433
Z 2 3
max RPM 25800 23550
lbs 1.59 2.47
insert 1 SD_T43_PD_N__Z SD_T43_PD_N__Z
3107216
KISZR200SD430C6A04
2.000
1.500
8.000
1.500
.433
4
20450
3.72
SD_T43_PD_N__Z
Spare Parts
D1 1.250 1.500
insert screw MS2197 MS2197
in. lbs. 35 35
Torx Plus driver DT15IP DT15IP
T-handle hex wrench THW2M THW2M
coolant nozzle screw MS2191C20 MS2191C20
2.000
MS2197
35
DT15IP
THW2M
MS2191C20
Copy Mills
Coolant Screw Detail order number 3400611 3400612
catalog number MS2191C00 MS2191C06
A — .024
3400613 3400614
MS2191C08 MS2191C10
.032 .039
3400616 3400617
MS2191C12 MS2191C14
.047 .055
3400618 3400619
MS2191C16 MS2191C18
.063 .071
3400620
MS2191C20
.079
catalog number THW2M
drive size 2 MM
Coolant Nozzle Key order number 1993552
NOTE: Check the Spare Parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a .047" (1,20mm) hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter, which gives flexibility with coolant flow.
R94
www.kennametal.com
Z-Axis Plunge Mill Indexable Plunge Mills • Easy cutting. • Four cutting edges. • Consumes less power. • Suitable for a wide variety of workpiece materials. • Up to .433" stepover. • Fast and easy insert indexing. • Unique coolant delivery. • Chip control when slotting.
Shell Mills order number 3054849 3064755
catalog number KSSZR200SD430C3A04 KSSZR200SD430M3A05
D1 2.000 2.000
D .750 .750
D6 1.664 1.664
L 1.750 1.750
Ap1 max .433 .433
Z 4 5
max RPM 20450 20450
lbs .66 .72
insert 1 SD_T43_PD_N__Z SD_T43_PD_N__Z
3448592 3448913
KSSZR250SD430C3A05 KSSZR250SD430M3A06
2.500 2.500
.750 .750
1.664 1.664
1.750 1.750
.433 .433
5 6
18290 18290
.98 1.03
SD_T43_PD_N__Z SD_T43_PD_N__Z
3064493 3064602
KSSZR300SD430C4A05 KSSZR300SD430M4A06
3.000 3.000
1.000 1.000
2.190 2.190
2.000 2.000
.433 .433
5 6
16700 16700
1.94 1.96
SD_T43_PD_N__Z SD_T43_PD_N__Z
3064902 3448914
KSSZR300SD430F4A07 KSSZR400SD430C5A07
3.000 4.000
1.000 1.250
2.190 2.880
2.000 2.500
.433 .433
7 7
16700 14460
1.97 4.23
SD_T43_PD_N__Z SD_T43_PD_N__Z
3448915 3066674
KSSZR400SD430M5A08 KSSZR400SD430F5A09
4.000 4.000
1.250 1.250
2.880 2.880
2.500 2.500
.433 .433
8 9
14460 14460
4.34 4.41
SD_T43_PD_N__Z SD_T43_PD_N__Z
3448916 3448917
KSSZR400SD430C6A07 KSSZR400SD430M6A08
4.000 4.000
1.500 1.500
3.375 3.375
2.500 2.500
.433 .433
7 8
14460 14460
4.51 4.64
SD_T43_PD_N__Z SD_T43_PD_N__Z
3448918 3448919
KSSZR400SD430F6A09 KSSZR500SD430C6A08
4.000 5.000
1.500 1.500
3.375 3.810
2.500 2.500
.433 .433
9 8
14460 12940
4.72 7.23
SD_T43_PD_N__Z SD_T43_PD_N__Z
3448920 3448921
KSSZR500SD430M6A09 KSSZR500SD430F6A10
5.000 5.000
1.500 1.500
3.810 3.810
2.500 2.500
.433 .433
9 10
12940 12940
7.40 7.43
SD_T43_PD_N__Z SD_T43_PD_N__Z
3066673 3448922
KSSZR600SD430C6A09 KSSZR600SD430M6A10
6.000 6.000
1.500 1.500
3.810 3.810
2.500 2.500
.433 .433
9 10
11800 11800
9.09 9.17
SD_T43_PD_N__Z SD_T43_PD_N__Z
3448923
KSSZR600SD430F6A12
6.000
1.500
3.810
2.500
.433
12
11800
9.36
SD_T43_PD_N__Z
D1 2.000 2.000
insert screw MS2197 MS2197
in. lbs. 35.0 35.0
Torx Plus wrench DT15IP DT15IP
coolant nozzle screw MS2191C10 MS2191C12
T-handle hex wrench THW2M THW2M
coolant lock screw assembly — —
socket-head cap screw with coolant groove S445CG S445CG
2.500 3.000
MS2197 MS2197
35.0 35.0
DT15IP DT15IP
MS2191C10 MS2191C10
THW2M THW2M
— —
S445CG S458CG
3.000 4.000
MS2197 MS2197
35.0 35.0
DT15IP DT15IP
MS2191C08 MS2191C10
THW2M THW2M
— S2162C
S458CG —
4.000 5.000
MS2197 MS2197
35.0 35.0
DT15IP DT15IP
MS2191C10 MS2191C10
THW2M THW2M
S2163C S2163C
— —
5.000 6.000
MS2197 MS2197
35.0 35.0
DT15IP DT15IP
MS2191C08 MS2191C08
THW2M THW2M
S2163C S2163C
— —
6.000
MS2197
35.0
DT15IP
MS2191C10
THW2M
S2163C
—
www.kennametal.com
Copy Mills
Spare Parts
R95
Z-Axis Plunge Mill Indexable Plunge Mills Coolant Screw Detail order number 3400611 3400612
catalog number MS2191C00 MS2191C06
A â&#x20AC;&#x201D; .024
3400613 3400614
MS2191C08 MS2191C10
.032 .039
3400616 3400617
MS2191C12 MS2191C14
.047 .055
3400618 3400619
MS2191C16 MS2191C18
.063 .071
3400620
MS2191C20
.079
catalog number THW2M
drive size 2 MM
Coolant Nozzle Key order number 1993552
Copy Mills
NOTE: Check the Spare Parts table for the coolant hole size that is incorporated in the cutters. If you need an alternative, there are eight other variants to choose from to increase or decrease the pressure. Example: MS2191C12 is a .047" (1,20mm) hole. All coolant nozzles are interchangeable with the original that is supplied with the cutter, which gives flexibility with coolant flow.
R96
www.kennametal.com
Z-Axis Plunge Mill Inserts Insert Selection Guide Light Machining Geometry Grade .E..GDZ KC725M .S..GDZ KCPK30 .S..GDZ KCPK30 .E..GDZ KC725M .S..GDZ KCPK30 .E..GDZ KCPK30 .S..GDZ KCPK30 .F..LE KC410M .F..LE KC410M .E..GDZ KC725M .S..GDZ KC725M .E..HPZ KC725M — —
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
General Purpose Geometry Grade .S..GDZ KC725M .E..HPZ KCPK30 .E..HPZ KCPM20 .S..GDZ KC725M .E..HPZ KCPK30 .S..GDZ KCPK30 .E..HPZ KCPK30 .F..LE KC410M .F..LE KC410M .S..GDZ KC725M .E..HPZ KC725M .S..HPZ KC725M — —
Heavy Machining Geometry Grade .E..HPZ KC725M .S..HPZ KCPK30 .S..HPZ KCPM20 .E..HPZ KC725M .S..HPZ KCPK30 .E..HPZ KCPK30 .S..HPZ KCPK30 .F..LE KC410M .F..LE KC410M .E..HPZ KC725M .S..HPZ KC725M — — — —
Indexable Inserts • KSSZR 90° • Z-Axis
SDPT-HPZ
SDPT-HPZ v
first choice
j
alternate choice
SDCT-LE catalog number SDCT433PDFR8LE SDCT433PDFL8LE
L10 .500 .500
S .188 .188
BS .106 .106
Rε .047 .047
hm .001 .001
cutting edges 4 4
SDET-GDZ catalog number SDET433PDENGDZ SDET433PDSNGDZ
L10 .500 .500
Rε .047 .047
S .188 .188
hm .003 .005
cutting edges 4 4
SDPT-HPZ catalog number SDPT433PDENHPZ SDPT433PDSNHPZ
www.kennametal.com
D .500 .500
L10 .500 .500
S .188 .188
Rε .047 .047
hm .003 .006
cutting edges 4 4
P M K N S H
j v v v v v j j j
j j
v v v
v v
v v
v
v v
v
v v v v v v v v
R97
Copy Mills
SDET-GDZ
KC410M KC522M KC725M KCPM20 KCPK30
SDCT-LE
KC410M KC522M KC725M KCPM20 KCPK30
SDET-GDZ
KC410M KC522M KC725M KCPM20 KCPK30
SDCT-LE
Z-Axis Plunge Mill Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC410M — — — — — — — — — 510 450 400 1980 1620 — — — — —
— — — — — — — — — 480 420 350 1860 1440 — — — — —
KC522M — — — — — — — — — 450 390 310 1770 1260 — — — — —
1300 1080 1000 890 730 650 800 730 550 900 710 590 — — 160 160 200 280 —
1130 950 840 730 660 490 710 620 480 820 640 530 — — 140 140 160 200 —
KC725M 1060 790 700 590 590 400 650 520 370 720 590 480 — — 110 110 110 140 —
1030 860 790 710 590 520 670 610 460 — — — — — 140 140 180 240 —
900 760 670 590 530 400 590 520 400 — — — — — 120 120 140 180 —
KCPM20 840 640 550 470 470 310 540 430 310 — — — — — 100 100 100 120 —
1910 1210 1090 840 980 660 790 700 570 1280 1010 840 — — — — — — —
2170 1340 1210 910 1090 760 880 800 640 1420 1130 950 — — — — — — —
KCPK30 1760 1090 1000 760 900 570 680 620 490 1150 920 780 — — — — — — —
1780 1100 1000 740 1020 620 820 730 570 1160 920 770 — — — — — — —
1560 1000 900 690 910 540 720 640 520 1050 830 690 — — — — — — —
1450 900 820 620 830 — 620 550 460 940 760 640 — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .F..LE .E..GDZ .S..GDZ .E..HPZ .S..HPZ
— — — — —
10% — — — — —
— — — — —
— — — — —
Light Machining
20% — — — — —
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% — — — — — — — — — — — — — — — — — — — — — — — — —
40% — — — — —
— — — — —
General Purpose
.002 .004 .004 .004 .004
50–100% .004 .010 .010 .010 .010
.008 .016 .016 .016 .016
Heavy Machining
Insert Geometry .F..LE .E..GDZ .S..GDZ .E..HPZ .S..HPZ
Copy Mills
NOTE: Use “Light Machining” values as starting feed rate. For plunging in Z-Axis, use the 50–100% values (no chip thinning).
R98
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Z-Axis Plunge Mill Methods of Manufacture
Z-Axis Best Machining Practices
Programming
When finishing a workpiece, you sometimes have to use a Z-axis solution versus a conventional end mill solution to get the best results.
At this point, there is very little software for this type of application on the market. We suggest that a simple macro is created for this type of application, which can be recalled and the “X” and “Y” movement changed.
When the length-to-diameter ratio protrudes farther than 3:1, you will need to use a Z-axis solution. This is when the end mill starts to vibrate and the surface finish and noise are unacceptable. When vibration occurs, the feed rates are compromised, which normally slows down the production of the workpiece.
The process can be repeated, so the cutter can be removed from the workpiece in the rapid (G00) movement. Tool life will be improved by not allowing the insert to rub on the retract path.
Slotting: There are several differing ways to machine a slot in a component using the Z-axis cutter solution.
Figure 1
Figure 2
This shows the typical way of machining a slot. The movements are feeding down and straight back up (Z+) in the same axis and will have a negative impact on the insert radii (cutting edge) that could lead to premature failure of the nose radii. When looking at the component, it will show the rapid travel in the Z+ direction. This will highlight the spiral of the insert/cutter operating at a high feed. It looks similar to an oil groove spiraling upwards.
Using a cutter that is smaller than the slot width allows the insert/cutter to be removed from the material when (G00) rapid motion is retracting from the component. Because this type of cutter can be used across various types of machines, assume a 2.00" (50mm) diameter cutter is being used to machine a slot of 2.50" (63mm) wide on a vertical 3-axis machine.
Align the cutter with the center of the slot on the component and define the stepover that's required. Move the Y-axis into a position for the first cut, take the first pass to a depth in the Z-axis, and when it reaches the bottom of the slot, program a 2-axis move to retract the cutting edge for the workpiece. The 2-axis move will move the Z-axis in a positive direction at 45° (.010") away from the component, and the Y-axis will move away from the workpiece by the same amount at the same angle. Now the cutter can be retracted from the component, and the insert will not rub on the retract move.
Move the cutter to the left of the slot to define the new position and make the cut. When reaching the base, a 3-axis move will need to be made. Again, the Z-axis will be in a positive direction at 45° (.010"), and the corresponding Y-axis will move away the same respective amount from the wall.
Copy Mills
Figure 3
The insert/cutter has now moved away from the workpiece, and the rapid Z+ can take place. Repeat the process on the other side of the slot, remembering the X-axis move needs to be moving the other way. NOTE: When starting the process, it's better to start at the center of the slot. After the slot has been defined, you no longer need to put the cutter on the center path. Passes from both sides create the slot width and enable clearance for the subsequent moves, so the insert/cutter can be moved away from the side walls of the material.
(continued)
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R99
Z-Axis Plunge Mill Methods of Manufacture
Z-Axis (continued)
Linear Plunge Milling
External Profiling
Entering the cutter along a parallel axis, the radial width of cut needs to be defined because the cutter might need to move away from the workpiece material.
This artwork represents the typical application for this type of process. Move into the cut and follow the external profile of the workpiece. When moving the cutter back to the start position, it's always advisable to move the insert from contacting the workpiece. This should be done with a 2- or 3-axis move (use .010") at 0,25mm. All axes moving in a Z+ direction will stop the rubbing in the retract move.
If the radial width of cut takes more than 60% of the cutter diameter, it is more difficult to remove the insert/cutter because the machine program wants to move the cutter upwards to (G00) Z+. When taking more than 60% of the cutter diameter, the material is enveloping the cutter and is difficult to remove because a cusp has been created.
Copy Mills
It is suggested to make the radial width of cut 50% of the cutter diameter to allow the insert/cutter to be removed without any problems.
Internal Profiling
Machining Around a Radii
When taking the first pass of a depth, there is also a need to move the insert/cutter away from the material on the retract motion. Each of the passes that follow should adopt the same method on the retract move.
This artwork shows the cutter taking a larger radial width of cut. When moving down in the Z-axis, the insert could start to take a larger radial width of cut. Typical application could be the manufacture of a turbine blade from a rectangular piece of material. Always remember that it's advisable to move the insert/cutter away from the material on the retract motion.
Follow the cutter path until the component has been finished.
R100
www.kennametal.com
Screw-On Milling Cutter Adapters The Complete Solution to Milling Features and Benefits • High metal removal rates. • High runout accuracy. • Maximum performance capability. • Optimizing productivity with long reach and short overhang to support all types of applications. • Cutter is kept on centre for precision and maximum performance compared to Weldon® shank system. • Ability to extend with standard offering extensions and reducers. • Ground face contact for rigidity and accuracy.
Experience the advantages at your Authorized Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
KDMR™ • Multifunction Cutter Primary Application An extensive offering of versatile mills that can also drill.
Features and Benefits Platform Features • Just two grades needed for a wide variety of materials. • Reduced shank for machining down a side wall. • Metric and inch sizes available. • Reduced shank diameters for access down long side walls. • Extensive product portfolio. • Use compressed air when drilling for improved chip evacuation. • Full two-edge line with improved stability. • Lower cutting resistance and long shank types are available. • New grade provides stability and longer tool life. • Good chip evacuation, even when slant milling and drilling.
3
7 6
2
4 8
1 1 Vertical Milling/Plunging 2 Helical Milling 3 Ramping and Helical Milling 4 Pocketing 5 Shouldering/Profiling
5
6 Drilling 7 Slotting 8 Ramping
R102
www.kennametal.com
KDMR™ Multifunctional Cutter • Low cutting forces. • Reduced shank diameters for access down long side walls. • Excellent chip evacuation, even machining on an angle. • When drilling use (1) as the effective number of teeth (ZU). • Milling to the maximum axial depth of (Ap2), we have (2) effective teeth.
Fig. 3
Fig. 4
Standard Length order number 3578351 3578352
catalog number KDMR625S625MT08 KDMR787S750MT10
D1 D L L2 Ap1 max Ap2 max .630 .625 4.699 1.195 .748 .177 .787 .750 5.091 1.350 .866 .236
3578443 3578444
KDMR1000S100MT13 KDMR1250S125MT16
1.000 1.000 5.486 1.549 1.250 1.250 5.858 1.921
1.102 1.417
3578445 3578446
KDMR1500S125MT13 KDMR2000S150MT16
1.500 1.250 6.260 2.126 1.984 1.500 6.649 2.712
1.654 2.126
Z Z U figure lbs 4 2 FIG 3 .49 4 2 FIG 3 .82
insert 1 GOMT08T208ERLD GOMT100308ERLD
insert 2 JOMT08T208ERLF JOMT100308ERLF
.295 .374
4 2 4 2
FIG 3 1.15 FIG 3 1.80
GOMT13T308ERLD GOMT160408ERLD
JOMT13T308ERLF JOMT160408ERLF
.295 .374
7 2 7 2
FIG 4 2.25 FIG 4 3.86
GOMT13T308ERLD GOMT160408ERLD
JOMT13T308ERLF JOMT160408ERLF
Spare Parts
D1 .630 .787
insert screw MS2211 MS2212
Torx driver DT6 DT8
anti-seize lube ASL3GT ASL3GT
1.000 1.250
MS2213 MS2214
DT10 DT15
ASL3GT ASL3GT
1.500 1.984
MS2213 MS2214
DT10 DT15
ASL3GT ASL3GT
Copy Mills
NOTE: Axial depth of cut above (Ap2) value, use (1) as the effective number of teeth. See separate chart for drilling depths. Use compressed air when drilling for improved chip evacuation.
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R103
KDMR™ Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC505M .LD/.LF KC505M — — — — — — — — — — — —
General Purpose Geometry Grade .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC505M .LD/.LF KC505M — — — — — — — — — — — —
Heavy Machining Geometry Grade .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC720M .LD/.LF KC505M .LD/.LF KC505M — — — — — — — — — — — —
Indexable Insert • KDMR • JOMT-LF • GOMT-LD
JOMT-LF
P M K N S H
GOMT-LD v
first choice
j
alternate choice
j v v v
S .109 .125
W .202 .253
L10 .335 .402
Rε .031 .031
hm .002 .002
cutting edges 2 2
JOMT160408ERLF JOMT13T308ERLF
.188 .146
.381 .317
.657 .520
.031 .031
.002 .002
2 2
catalog number GOMT13T308ERLD GOMT08T208ERLD
S .152 .109
W .329 .205
L10 .520 .343
Rε .031 .031
hm .002 .002
cutting edges 2 2
GOMT100308ERLD GOMT160408ERLD
.130 .188
.258 .395
.421 .657
.031 .031
.002 .002
2 2
KC505M KC720M
catalog number JOMT08T208ERLF JOMT100308ERLF
v v v v v v v v
GOMT • Center Insert
R104
KC505M KC720M
Copy Mills
JOMT • Side Insert
v v v v v v v v
www.kennametal.com
KDMR™ Recommended Starting Speeds and Feeds • 90° Approach Angle • Technical Information Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KC505M — — — 1180 1180 1140 — — — 620 575 375 — — — — — — —
— — — 860 860 780 — — — 560 510 310 — — — — — — —
KC720M — — — 710 710 620 — — — 490 440 245 — — — — — — —
860 790 710 630 550 400 780 630 470 — — — — — — — — — —
790 710 630 590 470 310 710 550 400 — — — — — — — — — —
710 630 550 550 400 310 630 470 310 — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT]
Insert Geometry .LD/.LF
.006
10% .014
.020
.004
Light Machining
20% .010
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .015 .004 .009 .013 .003
40% .008
.012
General Purpose
Heavy Machining
Insert Geometry .LD/.LF
50–100% .002 .008 .012
NOTE: Use “Light Machining” values as starting feed rate.
Insert Cross Reference applicable insert for each cutter diameter
end mill D1
side insert
quantity
center insert
quantity
.630
JOMT08T208ERLF
3
GOMT08T208ERLD
1
.787
JOMT100308ERLF
3
GOMT100308ERLD
1
1.000
JOMT13T308ERLF
3
GOMT13T308ERLD
1
JOMT160408ERLF
3
GOMT160408ERLD
1
JOMT13T308ERLF
6
GOMT13T308ERLD
1
1.984
JOMT160408ERLF
6
GOMT160408ERLD
1
Copy Mills
1.250 1.500
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R105
KDMR™ Technical Information Drilled Hole Bottom Shape
Ø.625, Ø 1.299"
Ø1.299, Ø 2.000"
drilled hole bottom shape cutting diameter
Ø .630"
Ø .787"
Ø 1.000"
Ø 1.250"
Ø 1.500"
Ø 1.984"
A (inch)
.020"
.027"
.034"
.045"
.061"
.065"
Drilling • Calculate the drilling feeds based on (1) effective tooth. • Use compressed air during drilling routine. • When drilling sticky materials, use the peck drill routine. • For stainless steel machining, use coolant. drilling
cutting diameter
maximum depth (inch)
Ø .630
.511
Ø .787
.511
Ø 1.000
.866
Ø 1.250
1.000
Ø 1.500
1.000
Ø 1.984
1.000
Recommended Cutting Data by Operation and Workpiece Material feed rates (in/tooth)
workpiece material
drilling
profile/slotting
grade
steel
.003~.005
.002~.010
stainless steel
.003~.006
.002~.006
KC720M KC720M
cast iron
.002~.008
.002~.010
KC505M
Ramping
Copy Mills
• Ramping angle not to exceed 8°. • Ramping axial depth of cut not to exceed 50% of the cutter diameter. • When machining, use compressed air for chip evacuation.
Maximum 8° ramp angle
R106
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KM4X
™
The Latest Innovation in Spindle Interface Technology! Dramatically increase your metal removal rates when machining high-temperature alloys! Features and Benefits • Run jobs at significantly faster feeds and speeds than is achievable with other spindle interfaces. • Unique use of clamping force and interference level increases clamping capability 2–3 times. • You experience lower cost of ownership, increased throughput, and superior results.
Deflection [mm] @ 150mm
Load-Deflection chart
Bending Moment [Nm]
Experience the advantages at your Authorized Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
KIPR™ and KSSR™ • Ceramic Milling Cutters Primary Application The Kennametal ceramic milling platform has been specifically engineered to machine high-temperature alloys, PH series, stainless steel, and hardened materials. With excellent productivity through the massive reduction of machining time, Kennametal ceramics can run more than 10 times faster than comparable carbide grades.
Features and Benefits Unbeatable Productivity • Engineering to provide outstanding metal removal rates and productivity in nickel-based and/or cobalt-based alloys, stellites, stainless steel, and PH series through HSM. • High axial and radial runout accuracy. • Improved insert clearance and thickness tolerance to increase overall performance. • New clamping system design provides higher spare part tool life and reliability and higher RPM.
Usability and Offering • Three grades and three insert sizes available to cover a wide range of applications. • Wide diameter range with shell mills, end mills, and Screw-On cutters, from diameter .625". • High clearance on the cutters for superior ramping capacities. • Through-coolant option in all the cutters. Only for air use.
R108
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KIPR-RP RPGN.. Screw-On End Mills • For machining high-temp alloys, PH stainless, stainless steels, and hardened materials. • Excellent productivity through massive reduction of machining time. • Face milling, pocketing, and ramping capabilities. • Through-body coolant delivery for internal air supply only.
Screw-On End Mills order number 3760369 3760370
catalog number KIPR100RP32M1203 KIPR125RP43M1603
D1 max D1 D DPM G3X L2 WF 1.000 .625 .827 .492 M12 1.250 .709 1.250 .750 1.142 .669 M16 1.500 .866
Ap1 max .188 .250
Z 3 3
max ramp angle 8.0° 2.5°
max RPM lbs insert 1 20450 .17 RP_32_ 21000 .32 RP_43_
Spare Parts
clamp KCI2 KCI3M
clamp screw 191.725 193.409
in. lbs. 31 53
Torx driver DT15 —
Torx Plus wrench — TTP20
Copy Mills
D1 max 1.000 1.250
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R109
KIPR-RP RPGN.. Cylindrical End Mills • For machining high-temp alloys, PH stainless, stainless steels, and hardened materials. • Excellent productivity through massive reduction of machining time. • Face milling, pocketing, and ramping capabilities. • Through-body coolant delivery for internal air supply only.
Cylindrical End Mills Ap1 max .125 .125
Z 2 3
max ramp angle 12.0° 10.0°
max RPM 37400 34150
lbs .21 .33
insert 1 RP_2150_ RP_2150_
1.000 3.800 1.556 1.250 4.000 1.610
.188 .249
3 3
8.0° 4.3°
20450 21000
.70 1.09
RP_32_ RP_43_
.761 1.250 5.500 3.110 1.009 1.500 5.500 3.500
.249 .249
3 3
4.3° 3.0°
21000 19500
1.54 2.28
RP_43_ RP_43_
order number 3759533 3759534
catalog number KIPR062RP21229 KIPR075RP21332
D1 max .625 .750
D1 .375 .500
3759535 1873486
KIPR100RP32438 KIPR125RP43540
1.000 1.250
.625 .761
1775726 1775728
KIPR125RP43555 KIPR150RP43655
1.250 1.500
D .625 .750
L L2 2.950 1.021 3.200 1.192
Spare Parts
clamp KCI1 KCI1
clamp screw 191.924 191.924
in. lbs. 17 17
Torx driver DT9 DT9
Torx Plus wrench — —
1.000 1.250
KCI2 KCI3M
191.725 193.409
31 55
DT15 —
— TTP20
1.500
KCI3M
193.409
55
—
TTP20
Copy Mills
D1 max .625 .750
R110
www.kennametal.com
KSSR-RPGN.. Shell Mills • For machining high-temp alloys, PH stainless, stainless steels, and hardened materials. • Excellent productivity through massive reduction of machining time. • Face milling, pocketing, and ramping capabilities. • Through-body coolant delivery for internal air supply only.
Shell Mills order number 1942350 1942586
catalog number KSSR200RP430C3 KSSR200RP430F3
D1 max 2.000 2.000
D1 1.505 1.505
D .750 .750
D6 1.750 1.750
L 2.000 2.000
Ap1 max .249 .249
Z 3 4
max ramp angle 3.0° 3.0°
max RPM 16000 16000
lbs .96 .89
insert 1 RP_43_ RP_43_
1942587 1942589
KSSR250RP430C3 KSSR300RP430C4
2.500 3.000
2.003 2.501
.750 1.000
1.750 2.190
2.000 2.000
.249 .249
4 5
2.0° 2.0°
14500 13500
1.31 1.92
RP_43_ RP_43_
1942607
KSSR400RP430C5
4.000
3.501
1.250
2.880
2.000
.249
6
1.5°
11500
3.53
RP_43_
Spare Parts
clamp KCI3M KCI3M
clamp screw 193.409 193.409
in. lbs. 55 55
Torx Plus wrench TTP20 TTP20
3.000 4.000
KCI3M KCI3M
193.409 193.409
55 55
TTP20 TTP20
Copy Mills
D1 max 2.000 2.500
www.kennametal.com
R111
KIPR- • KSSR- • RPGN... • High Temp Inserts Insert Selection Guide RPGN09… High Temp
RPGN06… High Temp Light Machining
General Purpose
Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade — — — — — — P1–P2 — — — — — — P3–P4 P5–P6 ..E KYSP30 ..E KYSP30 ..E KYSP30 — — — — — — M1–M2 M3 ..E KYSM10 ..E KYSM10 ..E KYSM10 — — — — — — K1–K2 — — — — — — K3 — — — — — — N1–N2 — — — — — — N3 S1–S2 ..E KYSP30 ..E KYSP30 ..E KYSP30 S3 ..E KYSP30 ..E KYHS10 ..E KYHS10 — — — — — — S4 — — H1 ..E KYHS10 ..E KYHS10
Light Machining
General Purpose
Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade — — — — — — P1–P2 — — — — — — P3–P4 P5–P6 ..E KYSP30 ..E KYSP30 ..E KYSP30 — — — — — — M1–M2 M3 ..E KYSM10 ..E KYSM10 ..E KYSM10 — — — — — — K1–K2 — — — — — — K3 — — — — — — N1–N2 — — — — — — N3 S1–S2 ..E KYSP30 ..E KYSP30 ..E KYSP30 S3 ..E KYSP30 ..E KYHS10 ..E KYHS10 — — — — — — S4 — — H1 ..E KYHS10 ..E KYHS10
RPGN12… High Temp Light Machining
General Purpose
Heavy Machining
Material Group Geometry Grade Geometry Grade Geometry Grade — — — — — — P1–P2 — — — — — — P3–P4 P5–P6 ..E KYSP30 ..E KYSP30 ..E KYSP30 — — — — — — M1–M2 M3 ..E KYSM10 ..E KYSM10 ..E KYSM10 — — — — — — K1–K2 — — — — — — K3 — — — — — — N1–N2 — — — — — — N3 S1–S2 ..E KYSP30 ..E ..E KYSP30 KYSP30 S3 ..E KYSP30 ..E KYHS10 ..E KYHS10 — — — — — — S4 — — H1 ..E KYHS10 ..E KYHS10
Indexable Ceramic Inserts • KIPR-RP • KSSR-RP
first choice
j
alternate choice
Copy Mills
RPGN
RPGN
j v v
v v
v v
KYS30 KYSP30 KYSM10 KYHS10
v
P M K N S H
catalog number RPG2150E RPG32E
D .250 .375
S .094 .125
RPG32T0420 RPG43E
.375 .500
.125 .188
v
RPG43T0420
.500
.188
v
v v v v v v v v
v v v v
NOTE: A — Use these tools with the appropriate equipment/machines. Machines have to be covered for safety reasons: Hot flowing chips and loud noise are involved, which is common during the milling process. B — Use only air flow as coolant method. C — Higher RPMs are involved; use balanced toolholder for higher tool life and safer operation. D — Consider increasing the fz in hard machining when smaller ap are applied.
R112
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KIPR- • KSSR- • RPGN06 • High Temp Recommended Starting Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KYHS10
KYSM10
— — — — — — — — — — — — — — 1320 1320 2040 — 1020
— — — — — — — — — — — — — — 1680 1680 2400 — 1200
— — — — — — — — — — — — — — 960 960 1680 — 780
— — — — 3960 3960 3960 3740 2760 — — — — — 3490 3490 5080 — —
— — — — 3200 3200 3200 3000 2400 — — — — — 2860 2860 4130 — —
KYSP30 — — — — 2380 2380 2380 — — — — — — — 2220 2220 3180 — —
— — — — 3000 3000 — — — — — — — — 2640 2640 3840 — —
KYS30
— — — — 2400 2400 — — — — — — — — 2160 2160 3120 — —
— — — — 1800 1800 — — — — — — — — 1680 1680 2400 — —
— — — — — — — — — — — — — — 2640 2640 3840 — —
— — — — — — — — — — — — — — 2160 2160 3120 — —
— — — — — — — — — — — — — — 1680 1680 2400 — —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT] • RPGN06..
Light Machining
General Purpose
Heavy Machining
At .125 Axial Depth of Cut (ap) Insert Geometry ..E
.005
10% .005
.006
.004
20% .004
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .004 .003 .003 .004 .003
40% .003
20% .004
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .005 .004 .004 .004 .003
40% .004
20% .006
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .006 .005 .005 .006 .004
40% .005
20% .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .006 .007 .008 .006
40% .007
.003
50–100% .003 .003 .003
Insert Geometry ..E
.004
50–100% .003 .004 .004
Insert Geometry ..E
.005
50–100% .004 .005 .005
Insert Geometry ..E
.007
50–100% .006 .006 .007
Insert Geometry ..E
At .063 Axial Depth of Cut (ap) Insert Geometry ..E
.005
10% .006
.007
.004
Insert Geometry ..E
.007
10% .008
.009
.005
At .016 Axial Depth of Cut (ap) Insert Geometry ..E
.010
10% .011
.012
.007
NOTE: Use “Light Machining” values as starting feed rate.
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R113
Copy Mills
At .031 Axial Depth of Cut (ap)
KIPR- • KSSR- • RPGN09 • RPGN12 • High Temp Recommended Starting Feeds Recommended Starting Feeds [IPT] • RPGN09..
Light Machining
General Purpose
Heavy Machining
At .188 Axial Depth of Cut (ap) Insert Geometry ..E
.005
10% .005
.006
.004
20% .004
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .004 .003 .003 .004 .003
40% .003
20% .004
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .005 .004 .004 .004 .003
40% .004
20% .006
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .006 .005 .005 .006 .004
40% .005
20% .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .006 .007 .008 .006
40% .007
.003
50–100% .003 .003 .003
Insert Geometry ..E
.004
50–100% .003 .004 .004
Insert Geometry ..E
.005
50–100% .004 .005 .005
Insert Geometry ..E
.007
50–100% .006 .006 .007
Insert Geometry ..E
.003
50–100% .003 .003 .003
Insert Geometry ..E
.004
50–100% .003 .004 .004
Insert Geometry ..E
.005
50–100% .004 .005 .005
Insert Geometry ..E
.007
50–100% .006 .006 .007
Insert Geometry ..E
At .094 Axial Depth of Cut (ap) Insert Geometry ..E
.005
10% .006
.007
.004
At .047 Axial Depth of Cut (ap) Insert Geometry ..E
.007
10% .008
.009
.005
At .023 Axial Depth of Cut (ap) Insert Geometry ..E
.010
10% .011
.012
.007
Recommended Starting Feeds [IPT] • RPGN12.. At .250 Axial Depth of Cut (ap) Insert Geometry ..E
.005
10% .005
.006
.004
20% .004
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .004 .003 .003 .004 .003
40% .003
20% .004
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .005 .004 .004 .004 .003
40% .004
20% .006
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .006 .005 .005 .006 .004
40% .005
20% .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .009 .006 .007 .008 .006
40% .007
At .125 Axial Depth of Cut (ap) Insert Geometry ..E
.005
10% .006
.007
.004
At .063 Axial Depth of Cut (ap)
Copy Mills
Insert Geometry ..E
.007
10% .008
.009
.005
At .031 Axial Depth of Cut (ap) Insert Geometry ..E
.010
10% .011
.012
.007
NOTE: Use “Light Machining” values as starting feed rate.
R114
www.kennametal.com
KDNR • RNGN.. Shell Mills • First choice for face milling high-temp alloys and hard or hardened materials up to 60 HRC. • Excellent productivity through massive reduction of machining time.
Shell Mills • RNGN 1207 order number 1775730 1775731
catalog number KDNR200RN40C3 KDNR250RN40C3
D1 max 2.000 2.500
D1 1.501 2.000
D .750 .750
D6 44,450 49,530
L 2.000 2.000
Ap1 max .249 .249
Z 3 4
max RPM 13700 12300
lbs .90 1.20
insert 1 RNG45__ RNG45__
1775753 1775754
KDNR300RN40C4 KDNR400RN40C5
3.000 4.000
2.499 3.496
1.000 1.250
66,680 73,150
2.000 2.000
.249 .249
5 6
11200 9700
1.80 3.50
RNG45__ RNG45__
Spare Parts
clamp KCI4 KCI4
clamp screw MS1221 MS1221
washer 191.279 191.279
in. lbs. 65 65
Torx wrench TT25 TT25
3.000 4.000
KCI4 KCI4
MS1221 MS1221
191.279 191.279
65 65
TT25 TT25
Copy Mills
D1 max 2.000 2.500
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R115
KSSR™ • RNGN45 • High Temp Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining Geometry Grade — — — — — — — — ..T.. KY2100 / KYSM10 — — — — — — — —
General Purpose Geometry Grade — — — —
Heavy Machining Geometry Grade — — — — — — — —
..T.. —
KY2100 / KYSM10 —
..T.. — — — —
KY2100 / KYSM10 — — — —
..T.. — — — —
KY2100 / KYSM10 — — — —
..T.. ..T.. — —
KY2100 / KYSM10 KY4300 / KYHS10 — —
..E ..T.. —
KY4300 / KYHS10 KYS30 —
..T.. ..T.. —
KYS30 KYS30 —
..E
KY4300 / KYHS10
..T..
KY4300 / KYHS10
Indexable Ceramic Inserts • KIPR-RP • KSSR-RP • KSSR-RN
RNGN
v
first choice
j
alternate choice
P M K N S H
v v
v
v v
catalog number RNG45E RNG45T0420
D .500 .500
S .313 .313
KYS30 KY2100 KY4300
RNGN
v v v v v v
Copy Mills
NOTE: A — Use these tools with the appropriate equipment/machines. Machines have to be covered for safety reasons: Hot flowing chips and loud noise are involved, which is common during the milling process. B — Use only air flow as coolant method. C — Higher RPMs are involved; use balanced toolholder for higher tool life and safer operation. D — Consider increasing the fz in hard machining when smaller ap are applied.
R116
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KSSR™ • RNGN45 • High Temp Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H
KYS30
KY2100
— — — — — — — — — — — — — — 2160 2160 3120 — —
— — — — — — — — — — — — — — 2640 2640 3840 — —
— — — — — — — — — — — — — — 1680 1680 2400 — —
— — — — 3960 3960 3960 3740 2760 — — — — — 3490 3490 5080 — —
— — — — 3200 3200 3200 3000 2400 — — — — — 2860 2860 4130 — —
KY4300 — — — — 2380 2380 2380 — — — — — — — 2220 2220 3180 — —
— — — — — — — — — — — — — — 1680 1680 2400 — 1200
— — — — — — — — — — — — — — 1320 1320 2040 — 1020
— — — — — — — — — — — — — — 960 960 1680 — 780
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [IPT] • RNGN45..
Light Machining
General Purpose
Heavy Machining
At .250 Axial Depth of Cut (ap) Insert Geometry ..E ..T..
.004 .007
10% .004 .010
.005 .011
.003 .005
20% .003 .008
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .003 .002 .003 .003 .002 .009 .004 .007 .007 .004
40% .003 .006
20% .004 .009
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .004 .003 .003 .003 .003 .010 .005 .008 .009 .005
40% .003 .007
20% .005 .012
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .005 .004 .004 .004 .003 .013 .007 .010 .011 .006
40% .004 .010
20% .006 .016
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% .007 .005 .006 .006 .005 .018 .009 .014 .015 .008
40% .005 .013
.003 .007
50–100% .002 .002 .003 .004 .006 .007
Insert Geometry ..E ..T..
.003 .008
50–100% .003 .003 .003 .005 .007 .008
Insert Geometry ..E ..T..
.004 .010
50–100% .003 .004 .004 .006 .009 .010
Insert Geometry ..E ..T..
.006 .014
50–100% .005 .005 .006 .008 .013 .014
Insert Geometry ..E ..T..
At .125 Axial Depth of Cut (ap) Insert Geometry ..E ..T..
.004 .008
10% .005 .012
.005 .013
.003 .006
Insert Geometry ..E ..T..
.006 .010
10% .006 .016
.007 .017
.004 .008
Copy Mills
At .063 Axial Depth of Cut (ap)
At .031 Axial Depth of Cut (ap) Insert Geometry ..E ..T..
.008 .014
10% .009 .022
.009 .024
.006 .010
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
R117
Thread Mills Tool Selection • ISO Internal Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S2 Tool Selection • UN Internal Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S3 Indexable End Mills Weldon Shank • TM25 • Double Sided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S4 Conical Thread • TMT25 • Single Sided • NPT/BSPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S5 Mini Thread Mills • STN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S9 Tapered Thread • STN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S10 Indexable Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S6, S11–S12 Application and Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S8, S13–S19
www.kennametal.com
S1
TMS • Thread Milling System Tool Selection • ISO Internal Threads Internal Threads • Insert and Holder Recommendations tap hole fl (mm) 10,19 10,11
indexable insert STN10075ISO-I STN10175ISO-I-C
largest milling cutter 9X1R .. STN10M 9X1R015B20-STN10C
M12 x 1,00 M14
10,92 11,84
STN10100ISO-I STN11200ISO-I-C
9X1R .. STN10M 11X1R .. STN11N
M16 M20
13,84 17,29
STN11200ISO-I-C STN16250ISO-I-C
11X1R .. STN11N 15X1R020B16-STN16C
M20 x 1,50 M20 x 1,00
18,38 18,92
STN11150ISO-I STN11100ISO-I
11X1R .. STN11N 11X1R .. STN11N
M24 M24 x 2,00
20,75 21,84
STN22300ISO-I-C STN16200ISO-I
18X1R030B25-STN22C 17X1R022B16-STN16N
M24 x 1,50 M24 x 1,50
22,38 22,38
STN11150ISO-I STN16150ISO-I
11X1R .. STN11N 17X1R022B16-STN16N
M27 M30
23,75 26,21
STN22300ISO-I-C STN27350ISO-I-C
18X1R030B25-STN22C 25X1R040B25-STN27C
M30 x 2,00 M33
27,84 29,21
STN16200ISO-I STN27350ISO-I-C
22X1R025B25-STN16L 25X1R040B25-STN27C
M33 x 2,00 M33 x 1,50
30,84 31,38
STN16200ISO-I STN16150ISO-I
22X1R025B25-STN16L 22X1R025B25-STN16L
M35 x 1,50 M36 x 2,00
33,38 33,84
STN16150ISO-I STN16200ISO-I
22X1R025B25-STN16L 22X1R025B25-STN16L
M42 x 2,00 M45 x 2,00
39,84 42,84
STN27200ISO-I STN27200ISO-I
30X1R052B25-STN27N 37X1R .. STN27N or L
M48 x 2,00 M55 x 2,00
45,84 52,84
STN27200ISO-I STN27200ISO-I
37X1R058B32-STN27N or L 37X1R .. STN27N or L
M56 x 2,00 M72 x 2,00
53,84 69,84
STN27200ISO-I STN27200ISO-I
37X1R .. STN27N or L 37X1R .. STN27N or L
Thread Mills
thread M11 x 0,75 M12
S2
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TMS • Thread Milling System Tool Selection • UN Internal Threads Internal Threads • Insert and Holder Recommendations thread 9/16 - 18UNF 5/8 - 24UNEF
tap hole fl (mm) 12,76 14,73
indexable insert STN1018UN-I STN1124UN-I
largest milling cutter 9X1R .. STN10M 11X1R .. STN11N
5/8 - 18UNF 3/4 - 20UNEF
14,35 17,68
STN1118UN-I STN1120UN-I
11X1R .. STN11N 11X1R .. STN11N
3/4 - 16UNF 7/8 - 14UNF
17,33 20,26
STN1116UN-I STN1114UN-I
11X1R .. STN11N 11X1R .. STN11N
1 - 16UN 1 - 12UNF
23,68 23,11
STN1616UN-I STN1612UN-I
18X1R030B25-STN22C 17X1R .. STN16N
1 1/8 - 12UNF 1 1/4 - 12UNF
26,28 29,46
STN1612UN-I STN1612UN-I
22X1R .. STN16L 22X1R .. STN16L
1 3/8 - 12UNF
32,63
STN1612UN-I
22X1R .. STN16L
Whitworth Pipe Thread (Internal) to DIN 259 tap hole fl (mm) 20,59 24,12
indexable insert STN1614BSW STN1614BSW
largest milling cutter 17X1R022B16-STN16N 20X1R043B20-STN16N
R 7/8 R1
27,88 30,29
STN1614BSW STN1611BSW
22X1R025B25-STN16L 22X1R025B25-STN16L
Thread Mills
thread R 5/8 R 3/4
www.kennametal.com
S3
TMS • Thread Milling System Indexable End Mills • Weldon® Shank • .670–1.180" cutting diameter range. • For internal and external threading on most types of workpiece materials. • One tool is used for both right- and left-hand threads. • All cutters have through-coolant capability. • Utilizes inserts with various profiles and pitches.
Thread Mill • Weldon Shank
order number 3031706 3031707
catalog number TM25D067L110Z2 TM25D067L145Z2
D1 .670 .670
D 1.000 1.000
D2 .550 .550
L 3.500 3.860
L3 1.100 1.450
Z 2 2
insert screw TM25INSERTSCREW TM25INSERTSCREW
in. lbs. 35 35
Torx Plus driver DT8IP DT8IP
3031709 3031710
TM25D081L150Z3 TM25D081L175Z3
.810 .810
1.000 1.000
.650 .650
3.900 4.150
1.500 1.750
3 3
TM25INSERTSCREW TM25INSERTSCREW
35 35
DT8IP DT8IP
3031713 3031711
TM25D087L220Z3 TM25D087L170Z3
.870 .870
1.000 1.000
.710 .710
4.600 4.090
2.200 1.700
3 3
TM25INSERTSCREW TM25INSERTSCREW
35 35
DT8IP DT8IP
3031716 3031714
TMC25D118L315Z4 TM25D118L220Z5
1.180 1.180
1.000 1.000
1.100 1.100
5.510 4.530
3.150 2.200
4 5
TM25INSERTSCREW TM25INSERTSCREW
35 35
DT8IP DT8IP
Thread Application per Toolholder min thread Ø
Thread Mills
D1 inch toolholder 0.67 TM25D067L110Z2 TM25D067L145Z2 0.81 TM25D081L150Z3 TM25D081L175Z3 0.87 TM25D087L170Z3 TM25D087L220Z3 1.18 TM25D118L220Z5 TMC25D118L315Z4
Always mount all inserts on the same side
ISO (coarse) M20 x 2.5 M24 x 3.0 M27 x 3.0
ISO (fine) M19 x 1; M19 x 1.5; M20 x 2. M22 x 1; M23 x 1.5; M23 x 2; M23.5 x 2.5 M24 x 1; M24 x 1.5; M25 x 2; M25 x 2.5 M32 x 1; M32 x 1.5; M33 x 2; M33 x 2.5; M34 x 3
Side with identification marks
UNC
1-8
UN/UNF/UNEF/UNS
BSF
7/8-10UNS; 13/16-12UN; 7/8-14UNF; 3/4-16UNF; 3/4-18UNS; 3/4-20UNEF; 15/16-9UN; 1.0-10UNS; 15/16-12UN 1.0-14UNS; 15/16-16UN; 7/8-18UNS; 7/8-20UNEF; 11/16-8UN; 1.0-9UN; 1.0-10UNS; 1.0-12UNF 1.0-14UNS; 1.0-16UN; 1.0-18UN; 15/16-20UNEF 1 3/8-8UN; 1 3/8-9UN; 1 3/8-10UN; 1 5/16-12UN; 1 3/8-14UNS; 1 5/16-16UN; 1 5/16-18UNEF; 1 5/16-20UN
7/8-11; 7/8-12; 7/8-14; 7/8-16 1.-11; 1.-12; 1.-14; 1.-16 1-11; 1-12; 1-14; 1-16 1 3/8-11; 1 3/8-12; 1 3/8-14; 1 3/8-16
Side without identification marks
TM25 blank plug insert *
* When not using an insert in each pocket, protect the pocket by using a TM25 blank.
S4
www.kennametal.com
TMS • Thread Milling System Indexable End Mills • Conical Thread • .550–1.100" cutting diameter range. • For internal and external threading on most types of workpiece materials. • One tool is used for both right- and left-hand threads. • All cutters have through-coolant capability. • Utilizes inserts with various profiles and pitches.
Thread Mill • Normal Shank
order number 3031708 3031712
catalog number TMT25D067L110Z2 TMT25D087L170Z3
D1 .550 .710
D 1.000 1.000
D1 max .670 .870
L 3.500 4.090
L3 1.100 1.700
Z 2 3
insert screw TM25INSERTSCREW TM25INSERTSCREW
in. lbs. 35 35
Torx Plus driver DT8IP DT8IP
3031715
TMT25D110L170Z4
1.100
1.000
1.100
4.060
1.700
4
TM25INSERTSCREW
35
DT8IP
Thread Application per Toolholder min thread Ø NPT NPTF 1/2-14; 3/4-14; 1/2-14; 3/4-14;
toolholder TMT25D067L110Z2
D1 max .670
TMT25D087L170Z3
.870
1-11.5; 2-11.5 3/4-14; 1-11.5;
TMT25D110L170Z4
1.100
2-11.5
BSPT 1/2-14; 3/4-14; 1-11; 1 1/4-11; 1 1/2-11; 2-11 3/4-14; 1-11; 1 1/4-11;1 1/2-11; 2-11;
2-11.5
2-11.5
2 1/2-11; 3-11; 4-11; 5-11; 6-11
1-11.5;
1-11.5;
1-11; 1 1/4-11; 1 1/2-11; 2-11;
2-11.5
2 1/2-11; 3-11; 4-11; 5-11; 6-11
Thread Mills
1-11.5; 2-11.5 3/4-14; 1-11.5;
NOTE: On conical inserts, the identification mark must be face up.
www.kennametal.com
S5
TMS • Thread Milling System Indexable Inserts • ISO Thread Profiles
BSW Profiles
Blank
NPT Profiles
BSPT Profiles
Conical Insert
v
first choice
j
alternate choice
P M K N S H
ISO Profiles • Internal
v v v j v
ISO catalog number TM25N100ISO TM25N150ISO
ANSI catalog number TM25N100ISO TM25N150ISO
thread pitch mm 1,0 1,5
L1 .984 .984
W1 .300 .300
S .140 .140
TM25N200ISO TM25N250ISO
TM25N200ISO TM25N250ISO
2,0 2,5
.984 .984
.300 .300
.140 .140
v v
TM25N300ISO
TM25N300ISO
3,0
.984
.300
.140
v v
ISO catalog number TM25N8UN TM25N9UN
ANSI catalog number TM25N8UN TM25N9UN
TPI 8 9
L1 .984 .984
W1 .300 .300
S .140 .140
TM25N10UN TM25N12UN
TM25N10UN TM25N12UN
10 12
.984 .984
.300 .300
.140 .140
v v
TM25N14UN TM25N16UN
TM25N14UN TM25N16UN
14 16
.984 .984
.300 .300
.140 .140
v v
TM25N18UN TM25N20UN
TM25N18UN TM25N20UN
18 20
.984 .984
.300 .300
.140 .140
v
ISO catalog number TM25EN11W TM25EN12W
ANSI catalog number TM25EN11W TM25EN12W
TPI 11 12
L1 .984 .984
W1 .300 .300
S .140 .140
TM25EN14W
TM25EN14W
14
.984
.300
.140
ANSI catalog number TM25EN115NPT TM25EN14NPT
TPI 11.5 14
L1 .984 .984
W1 .300 .300
S .140 .140
ANSI catalog number TM25EN11BSPT TM25EN14BSPT
internal TPI 11 14
L1 .984 .984
W1 .300 .300
S .140 .140
ANSI catalog number TM25BLANK
L .988
NPT Profiles • Internal/External ISO catalog number TM25EN115NPT TM25EN14NPT
BSPT Profiles • Internal/External ISO catalog number TM25EN11BSPT TM25EN14BSPT
v v
KC610M KC635M
v v
v v v v
v v
v v
KC610M KC635M
v v
v v v v v
KC610M KC635M
Whitworth Profiles • Internal/External
v v
v v v v
KC610M KC635M
UN Profiles • Internal
Thread Mills
v j j v
KC610M KC635M
ISO Profiles
v v v
Blank Insert Form ISO catalog number TM25BLANK
S6
W1 .220
S .140
www.kennametal.com
TMS • Thread Milling System Insert Cutting Data Kennametal Thread Mill (TM Insert) – SFM materials
Brinell
surface speeds
indexable inserts
steel
HB
KC610M
KC635M
feed fz (IPT)
P1 P2 P3 P4 P5 P6
125 180 225 250 275 325
325–675 290–550 200–425 250–490 250–425 225–350
290–590 290–520 225–375 250–500 250–500 200–325
.002–.008 .002–.008 .002–.008 .002–.008 .002–.006 .002–.004
180 250 330
325–550 225–450 225–375
375–590 325–450 325–375
.002–.004 .002–.004 .002–.004
180 220 260
200–425 200–390 160–290
325–450 250–325 200–275
.001–.003 .002–.006 .002–.004
60–100
325–820
—
.002–.010
200 250 280 350
65–140 65–90 50–65 30–50
65–130 65–90 50–65 30–50
.002–.004 .001–.002 .001–.002 .001–.002
55HRc
65–140
65–140
.0004–.001
stainless steel M1 M2 M3 cast iron K1 K2 K3 non-ferrous N1 high-temp alloys S1 S2 S3 S4 hardened steel H1
www.kennametal.com/en-US/customer_support/metalworking/software_download_reference_tools.jhtml Kennametal thread mill software: TM - CNC Generator
Carbide Recycling Help preserve and protect our planet! It’s easy for your company to be environmentally conscious with the Kennametal Carbide Recycling Program. By sending us your used carbide tools, you help preserve and protect the environment and ensure that these products are recycled responsibly. Kennametal accepts any coated or non-coated carbide items, including inserts, drills, reamers, and taps.
By using the Kennametal Carbide Recycling Program, you will receive: • A partner who cares about a sustainable environment. • Easy-to-use web portal to value your used carbide. • Access to our popular Green Box™ options for carbide collection. • Systematic and efficient disposal of carbide materials. • Improved profitability.
Program is not currently available in all geographical areas. For more information, please visit www.kennametal.com/carbiderecycling.
TMS â&#x20AC;˘ Thread Milling System Application and Technical Information
The Following Are a Few Thread Milling Methods (Work Directions) NOTE: Climb milling results in lower cutting forces, better chip development, higher thread surface quality, and longer insert life. Therefore, it should be used whenever possible. However, in the case of some hardened materials, or when milling certain difficult-to-machine exotic materials, conventional milling may be preferred.
Methods of External Thread Milling
right-hand thread... conventional milling
left-hand thread... conventional milling
right-hand thread... climb milling
left-hand thread... climb milling
Methods of Internal Thread Milling
left-hand thread... conventional milling
right-hand thread... climb milling
left-hand thread... climb milling
Thread Mills
right-hand thread... conventional milling
S8
www.kennametal.com
TMS • Thread Milling System Indexable End Mills • Mini Thread Mills • For internal and external threading on most types workpiece materials. • One tool is used for both right- and left-hand threads. • All cutters have through-coolant capability. • Utilizes inserts with various profiles and pitches.
Thread Mill • Mini
order number 1280476 1280477
catalog number K035TM1RW050STN10M K035TM1RW075STN10M
D1 .354 .354
D .500 .750
D2 .264 .264
L 2.720 3.300
L3 .472 .669
Z 1 1
max RPM 39935 39935
insert 1 STN10 STN10
insert screw SN7T SN7T
Torx driver DT7 DT7
D1 .450 .450
D .500 .750
D2 .350 .350
L 2.750 3.500
L3 .470 .790
Z 1 1
max RPM 36825 36825
insert 1 STN11 STN11
insert screw SN2TPKG SN2TPKG
Torx driver DT8 DT8
D1 .670 .790
D .625 .750
D2 .537 .650
L 3.560 3.750
L3 .870 1.680
Z 1 1
max RPM 25750 23330
insert 1 STN16 STN16
insert screw SN3TM SN3TPKG
Torx driver DT10 DT10
D1 1.180 1.460
D 1.000 1.250
D2 .945 1.220
L 4.380 4.750
L3 2.030 2.410
Z 1 1
max RPM 12900 11600
insert 1 STN27 STN27
insert screw SN5TM SN5TM
Torx wrench TT25 TT25
D1 .870
D 1.000
D2 .728
L 5.000
L3 1.000
Z 1
max RPM 22230
insert 1 STN16
insert screw SN3TPKG
Torx driver DT10
D1 1.180 1.460
D 1.000 1.250
D2 .945 1.220
L 5.880 6.330
L3 3.530 4.000
Z 1 1
max RPM 12900 11600
insert 1 STN27 STN27
insert screw SN5TM SN5TMPKG
Torx wrench TT25 TT25
Thread Mill • Normal Shank • STN11
order number 1280481 1280483
catalog number K045TM1RW050STN11N K045TM1RW075STN11N
Thread Mill • Normal Shank • STN16
order number 1280493 1192237
catalog number K067TM1RW062STN16N K079TM1RW075STN16N
Thread Mill • Normal Shank • STN27
order number 1280548 1280581
catalog number K118TM1RW100STN27N K146TM1RW125STN27N
order number 1280501
catalog number K087TM1RW100STN16L
Thread Mills
Thread Mill • Long Shank • STN16
Thread Mill • Long Shank • STN27
order number 1280546 1280579
catalog number K118TM1RW100STN27L K146TM1RW125STN27L
www.kennametal.com
S9
TMS • Thread Milling System Indexable End Mills • For internal and external threading on most types of workpiece materials. • One tool is used for both right- and left-hand threads. • All cutters have through-coolant capability. • Uses inserts with various profiles and pitches.
Thread Mill • Tapered Thread • Right Hand
order number 1280478 1280491
catalog number K039TM1RW075STN11T K061TM1RW062STN16T
1280497 1280549
K075TM1RW075STN16T K118TM1RW100STN27T
L3 .610 .870
Z 1 1
max RPM 36500 26550
insert 1 STN11 STN16
insert screw SN2TPKG SN3TPKG
Torx driver DT8 DT10
Torx wrench — —
.750 .750 .591 3.380 .910 1.180 1.000 .945 4.380 2.030
1 1
24350 12900
STN16 STN27
SN3TM SN5TM
DT10 —
— TT25
D1 .390 .610
D D2 L .750 .290 3.120 .625 .494 3.560
Thread Mill • Tapered Thread • Left Hand
Thread Mills
order number 1280490 1280496
catalog number K061TM1LW062STN16T K075TM1LW075STN16T
D1 .610 .750
D D2 L .625 .494 3.560 .750 .591 3.380
L3 .870 .910
Z max RPM 1 26550 1 24350
insert 1 STN16 STN16
insert screw SN3TPKG SN3TM
Torx driver DT10 DT10
Thread Mill • Double Insert
order number 1280494 1280517
catalog number K067TM2RW075STN11D K102TM2RW100STN16D
D1 D D2 L L3 .670 .750 .537 3.420 1.340 1.024 1.000 .891 4.020 1.690
Z max RPM 2 30275 2 20530
insert 1 STN11 STN16
insert screw SN2TPKG SN3TPKG
Torx driver DT8 DT10
Torx wrench — —
1280598
K165TM2RW125STN27D
1.654 1.250 1.417 4.650 1.770
2
STN27
SN5TM
—
TT25
S10
10900
www.kennametal.com
TMS • Thread Milling System Indexable Inserts • Thread Profiles
v
first choice
j
alternate choice
P M K N S H
v j j j v v v v v v v v
KC610M KC620M KC635M
Internal • UN Thread ISO catalog number STN1020UNI STN1018UNI
ANSI catalog number STN1020UNI STN1018UNI
TPI 20 18
D .2362 .2362
LI .410 .410
W .350 .330
STN1128UNI STN1124UNI
STN1128UNI STN1124UNI
28 24
1/4 1/4
.430 .430
.390 .380
v
STN1120UNI STN1118UNI
STN1120UNI STN1118UNI
20 18
1/4 1/4
.430 .430
.400 .390
v
STN1116UNI STN1114UNI
STN1116UNI STN1114UNI
16 14
1/4 1/4
.430 .430
.380 .360
v
STN1632UNI STN1627UNI
STN1632UNI STN1627UNI
32 27
3/8 3/8
.630 .630
.590 .560
v
STN1624UNI STN1616UNI
STN1624UNI STN1616UNI
24 16
3/8 3/8
.630 .630
.580 .560
STN1614UNI STN1612UNI
STN1614UNI STN1612UNI
14 12
3/8 3/8
.630 .630
.570 .580
ISO catalog number STN1118UNE STN1624UNE
ANSI catalog number STN1118UNE STN1624UNE
TPI 18 24
D 1/4 3/8
LI .430 .630
W .390 .580
STN1620UNE STN1616UNE
STN1620UNE STN1616UNE
20 16
3/8 3/8
.630 .630
.550 .560
v
STN1614UNE
STN1614UNE
14
3/8
.630
.570
v
ISO catalog number STN10150ISOI STN10125ISOI
ANSI catalog number STN10150ISOI STN10125ISOI
thread pitch mm 1,5 1,25
D .2362 .2362
LI .410 .410
W .350 .340
STN10100ISOI STN10075ISOI
STN10100ISOI STN10075ISOI
1,0 0,75
.2362 .2362
.410 .410
.350 .380
v v
STN11150ISOI STN11125ISOI
STN11150ISOI STN11125ISOI
1,5 1,25
1/4 1/4
.430 .430
.410 .340
v
STN11100ISOI STN11050ISOI
STN11100ISOI STN11050ISOI
1,0 0,50
1/4 1/4
.430 .430
.390 .410
v
STN16200ISOI STN16175ISOI
STN16200ISOI STN16175ISOI
2,0 1,75
3/8 3/8
.630 .630
.550 .550
v
STN16150ISOI STN16100ISOI
STN16150ISOI STN16100ISOI
1,5 1,0
3/8 3/8
.630 .630
.590 .590
v
ANSI catalog number STN22300ISOIC STN27350ISOIC
thread pitch mm 3,0 3,5
D .500 .625
LI .870 1.060
W .700 .960
v v
v
v
v
v v v v v
KC610M KC620M KC635M
External • UN Thread
v v
v
KC610M KC620M KC635M
Internal • ISO Thread
v v
v
v
v
v
ISO catalog number STN22300ISOIC STN27350ISOIC
www.kennametal.com
KC610M KC620M KC635M
Internal • ISO Thread • Coarse
v v
S11
Thread Mills
v
TMS • Thread Milling System Indexable Inserts • ISO Thread Profiles
v
first choice
j
alternate choice
P M K N S H
v j j j v v v v v v v v
ISO catalog number STN16150ISOE STN27200ISOE
ANSI catalog number STN16150ISOE STN27200ISOE
thread pitch mm 1,5 2,0
D 3/8 5/8
LI .630 1.060
W .590 .940
ISO catalog number STN1119BSW STN1614BSW
ANSI catalog number STN1119BSW STN1614BSW
TPI 19 14
D 1/4 3/8
LI .430 .630
W .370 .570
STN1612BSW STN1611BSW
STN1612BSW STN1611BSW
12 11
3/8 3/8
.630 .630
.580 .550
ANSI catalog number STN1614NPS STN16115NPS
TPI 14 11.5
D 3/8 3/8
LI .630 .630
W .570 .520
ISO catalog number STN1118NPT STN1614NPT
ANSI catalog number STN1118NPT STN1614NPT
TPI 18 14
D 1/4 3/8
LI .430 .630
W .390 .570
STN16115NPT
STN16115NPT
11.5
3/8
.630
.520
ISO catalog number STN1118NPTF STN1614NPTF
ANSI catalog number STN1118NPTF STN1614NPTF
TPI 18 14
D 1/4 3/8
LI .430 .630
W .390 .570
STN16115NPTF
STN16115NPTF
11.5
3/8
.630
.520
KC610M KC620M KC635M
External • ISO Thread
v v v
KC610M KC620M KC635M
BSW Thread
v v
v v
v
v
ISO catalog number STN1614NPS STN16115NPS
KC610M KC620M KC635M
NPS Thread
v v
KC610M KC620M KC635M
NPT Thread
v v v
Thread Mills
KC610M KC620M KC635M
NPTF Thread
v v v
NOTE: NPTF = Dry Seal NPT and NPTF inserts possess right- and left-hand edge. Order left-hand bar for left-hand inserts.
S12
www.kennametal.com
TMS • Thread Milling System Application and Technical Information
Minimum Bore Diameters for Thread Milling UN-ISO-BSW
cutter K035TM1RW050-STN10 K045TM1RW050-STN11N K049TM1RW037LT11S K061TM1RW062-STN16T K067TM2RW075-STN11D K075TM1RW075-STN16T K079TM1RW075-STN16N K087TM1RW100-STN16L K102TM2RW100-STN16D K118TM1RW100-STN27N K146TM1RW125-STN27N K165TM2RW125-STN27D — — —
TPI
48
32
24
20
16
12
10
8
7
6
5.5
5
4.5
4
pitch mm
0,5
0,75
1,0
1,25
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
6,0
cutter diameter (D1) .35 .45 .49 .61 .67 .75 .79 .87 1.02 1.18 1.46 1.65 1.38 (UN) 1.38 (ISO) 1.38 (BSW)
.374 .472 .512 .630 .693 .776 .815 .893 1.051 1.209 1.496 1.701 — — —
.394 .492 .531 .650 .717 .803 .843 .921 1.079 1.236 1.520 1.724 — — —
.421 .520 .559 .667 .748 .827 .866 .945 1.102 1.260 1.555 1.772 — — —
.449 .547 .587 .705 .772 .850 .890 .969 1.130 1.291 1.591 1.811 — — —
minimum bore diameter (D) (inches) .571 .610 .728 .787 .866 .906 .984 1.154 1.319 1.614 1.831 — — —
.768 .827 .906 .945 1.024 1.193 1.362 1.441 1.535 1.654 1.772 1.890 1.654 1.732 1.830 1.929 2.047 2.185 1.866 1.929 2.047 2.146 2.268 2.401 — — — — 1.969 — 1.843 — — — — — — 1.969 2.102 1.673 1.969 2.264 — — — — 1.961 — 1.831 — —
Cutting Data Recommendation workpiece material carbon steels <187 HB carbon steels 187–220 HB alloy steel 200–250 HB alloy steel 250–325 HB stainless steel, austenitic <210 HB stainless steel, martensitic <321 HB stainless steel, ferritic <245 HB cast steel <140 HB cast steel 220–302 HB titanium alloys high-temperature (nickel and iron based) high-temperature (cobalt based) cast iron malleable iron
cutting speed (SFM) KC635M 300 - 700 300 - 500 200 - 425 150 - 300 300 - 450 250 - 350 350 - 550 350 - 550 225 - 425 200 - 400 75 - 150 50 - 100 250 - 350 250 - 400
feed rate per revolution (inch) .004 - .008 .004 - .006 .004 - .006 .004 - .006 .004 - .006 .002 - .006 .002 - .004 .002 - .006 .002 - .004 .001 - .003 .001 - .002 .001 - .002 .002 - .006 .001 - .003
NOTE:
Thread Mills
All thread milling inserts are full profile or cresting type. Inserts are designed to mill full thread depth in one revolution or pass. When machining difficult materials, two passes may be desired. A 60% thread depth on the first pass and a 40% thread depth on the second pass is recommended. Thread relief grooves in blind holes are not necessary. Thread milling large parts requires considerably less horsepower compared to other threading methods. Thread milling produces short chips compared to stringy chips of other threading methods. One holder is suitable for many different thread pitches. PVD-coated inserts provide maximum tool life for a wide variety of materials.
www.kennametal.com
S13
TMS • Thread Milling System Application and Technical Information
Understanding Thread Milling In order to perform a thread milling operation, a milling machine with 3-axis control, capable of helical interpolation, is required. Helical interpolation is a CNC function producing tool movement along a helical path. This helical travel combines circular movement in one plane with a simultaneous linear motion in a plane perpendicular to the first. For example, the path from point A to point B (Figure A) on the envelope of the cylinder combines a circular movement in the X and Y plane with a linear movement in the Z direction.
On most CNC systems, this function can be executed in two different ways: 1. G02: helical interpolation in a clockwise direction. 2. G03: helical interpolation in a counterclockwise direction. The thread milling operation (Figure B) consists of circular rotation of the tool about its own axis together with an orbiting motion along the bore or workpiece circumference. During one such orbit, the tool will move vertically one pitch length. These movements, combined with the insert geometry, create the required thread form. There are two acceptable ways of approaching the workpiece with the tool to initiate production of the thread: 1. Along a tangential arc. 2. Along a tangential straight line. NOTE: Climb milling is preferred.
α — helix angle D — external diameter P — pitch Figure A
Figure B
Tangential Approach (Arc) With this method, the tool enters and exits the workpiece smoothly. No marks are left on the workpiece, and there is no vibration, even with harder materials. Although it requires slightly more complex programming, this is the method recommended for machining the highest quality threads.
1–2: rapid approach 2–3: tool entry along tangential arc with simultaneous feed along Z-axis 3–4: helical movement during one full orbit (360°) 4–5: tool exit along tangential arc with continuing feed along the Z-axis 5–6: rapid return
workpiece
threading tool
threading tool
workpiece
internal left-hand thread
external thread
Tangential Approach (Line) This method is very simple and has all of the advantages of the tangential arc method. However, it is applicable only to external threads.
1–2: radial entry with simultaneous feed along the Z-axis 2–3: helical movement during one full orbit (360°)
Thread Mills
3–4: radial exit
threading tool workpiece
S14
www.kennametal.com
TMS • Thread Milling System Application and Technical Information
Preparing for the Thread Milling Operation This is the simplest method. There are two characteristics worth noting about the radial approach:
1–2: radial entry
a. A small vertical mark may be left at the entry (and exit) point. This is of no significance to the thread itself.
2–3: helical movement during one full orbit (360°)
b. When using this method with very hard materials, there may be a tendency for the tool to vibrate as it approaches the full cutting depth.
3–4: radial exit NOTE: Radial feed during entry to the full profile depth should be only 1/3 of the subsequent circular feed!
threading tool
workpiece threading tool
workpiece
external thread
internal thread
Calculation of Feed Rates at the Cutting Edge The first step is to calculate the tool feed rate at the cutting edge.
F1 = fz x z x n
The rotational speed (RPM) is calculated by the following formula:
12 x SFM
RPM =
F1 = tool feed rate at the cutting edge (in/min) fz = inch per tooth (feed rate) Z = number of effective inserts in cutter n = rotational speed (spindle RPM)
π x d1
SFM = cutting speed, surface feet per minute d1 = cutter diameter, over insert π = 3.1416
Calculation of Program Feed Rate On most CNC machines, the feed rate required for programming is at the centerline of the tool. When dealing with linear tool movement, the feed rate at the cutting edge and the centerline are identical. However, with circular tool movement, this is not the case. The following equations define the relationship between feed rates at the cutting edge and at the tool centerline.
P1 = F1 +
(F1 x d1)
Pf = program feed rate (in/min) D = major diameter (external thread)
Thread Mills
D
tool tool
D = minor diameter (internal thread) d1 = cutting diameter, over insert workpiece external thread
www.kennametal.com
workpiece internal thread
S15
TMS • Thread Milling System Application and Technical Information
Step-by-Step Thread Milling Example thread: internal right hand 11/4 x 16 UN–2B–RH(21) material: AISI 4140 (300 HB) thread diameters: D (minimum bore dia.) = 1.182 Do (nominal dia.) = 1.25"
Find the appropriate normal-length shank cutter diameter on pages S9–S10.
thread length: .50"
Use the minimum bore diameter table below for reference.
For best thread quality, the cutter with the largest d1 (cutter diameter) possible should be used. This cutter diameter can be found in the table on page S13 as a function of pitch and minimum bore diameter D. The result for the above example is that any cutter diameter 1.02 inch or smaller can be utilized. A cutter with a smaller d1 will perform the thread milling operation in less time. The smaller d1 may result in less tool rigidity, so it should be used with caution on very tough materials.
pitch (TPI)
24
pitch (mm) cutter dia. d1 .67
1,0
20
16
12
1,25 1,5 2,0 minimum bore diameter D .748 .772 .787 .827
.75
.827
.850
.866
.906
.79
.866
.890
.906
.945
Figure B: cutter selected: K079TMIRW075STN16N outer dimensions: d1 = .79, Rt (radius of tool) = d1 ÷ 2 = .395
Choosing Insert Size The insert IC is defined by the selected cutter (STN16). Use the appropriate insert table on pages S11–S12.
internal thread insert a size IC in (mm)
3/8
pitch (TPI)
catalog number
32
STN16 32UN-I
.59
19
28
STN16 28UN-I
.57
16
27
STN16 27UN-I
.56
15
24
STN16 24UN-I
.55
14
20
STN16 20UN-I
.55
11
18
STN16 18UN-I
.56
10
16
STN16 16UN-I
.56
9
14
STN16 14UN-I
.57
8
13
STN16 13UN-I
.54
7
12
STN16 12UN-I
.58
7
.63 (16)
external thread
grade
b thread length (in)
grade
catalog number
b thread length (in)
STN16 32UN-E
.59
19
STN16 28UN-E
.57
16
STN16 27UN-E
.56
15
STN16 24UN-E
.58
14
STN16 20UN-E
.55
11
STN16 18UN-E
.56
10
STN16 16UN-E
.56
9
STN16 14UN-E
.57
8
STN16 13UN-E
.54
7
STN16 12UN-E
.58
7
number of teeth KC610M KC620M
number cutter of teeth KC610M KC620M type
STN16
insert selected: STN16 16UN-I stock standard
Thread Mills
non-stock standard
S16
www.kennametal.com
TMS • Thread Milling System Application and Technical Information
Step-by-Step Thread Milling Example Calculate the feed rates: First, find the RPM.
RPM =
12 x SFM
=
π x d1
12 x 500 3.14 x .79
= 2418 RPM
Next, calculate the feed rate at the insert cutting edge (F1): (using the chosen feed per tooth of .004.)
F1 = IPT x nt x RPM = .004 x 1 x 2418 = 9.67 in/min
CNC Program (Fanuc 11M) % N10G90G00G57X0.000Y0.000 N20G43H10Z0.M3S2417 N30G91G00X0.Y0.Z–0.5156 N40G41D60X0.000Y–0.5710Z0. N50G03X0.6250Y0.5710Z0.0156R0.5733F3.206 N60G03X0.Y0.Z0.0625I–0.625J0. N70G03X–0.625Y0.5710Z0.0156R0.5733 N80G00G40X0.Y–0.5710Z0. N90G49G57G00Z8.0M5 N100M30 %
Finally, calculate the feed rate at the cutter centerline (F2):
F2 =
F1 x (D - d1) D
=
9.67 x (1.182 - .79) 1.182
= 3.207 in/min
Select the thread milling method. Selected method — climb milling (preferred) refer to page S8. Calculate the radius of the tangential arc Re:
Re =
(Ri - CL)2 + Ro2 = 2Ro
(.591 - .02)2 + .6252 2 x .625
Re = .573333 in. Calculate the angle (β):
β = 90º + arc sin
Ro - Re Re
β = 90º + arc sin
.625 - .573333 .57333
β = 90º + 5.17º = 95.17º = 95º 10'
Calculate the movement along the Z-axis during the entry approach from point A to point B (Zα). (NOTE: P = pitch)
Zα = P (in) x
αº 360º
=x
.0625 4
= .0156 in, because α = 90º
Calculate the X and Y values at the start of the entry approach. X = 0Y = -Ri + CL = -.591 + .02 = - .571 in
Thread Mills
Define Z-axis location at the start of the entry approach. (NOTE: L = length of thread) Z = – (L + Zα) = – (.50 + .0156) = – .5156 in
Define the starting point.
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S17
TMS • Thread Milling System Application and Technical Information
Step-by-Step Thread Milling Example Appendix A
Appendix B
Derivation of Formulas for Internal Thread Milling
Derivation of Formulas for External Thread Milling
Re, β, and X can be found by a geometric analysis of the entry path.
Re, β, and X can be found by a geometric analysis of the entry path. This entry path is defined by the tool traveling along a circular path, with a radius of Re about the point C.
This entry path is defined by the tool traveling along a circular path, with a radius of Re about the point C. 2 2 derivation of R = (Ri - CL) + Ro e 2Ro
derivation of R = e
Triangle OAC enables us to simply solve for Re. Note that OAC is a right-angle triangle, and that:
Triangle OAC enables us to simply solve for Re. Note that OAC is a right-angle triangle, and that:
OA = Ri – CL CA = Re
OA = Ro + CL
OC = Ro – Re Pythagoras’ law states: OA2 + OC2 = AC2
OC = Re – Ri Pythagoras’ law states: OA2 + OC2 = AC2
Replacing actual values, we get:
Replacing actual values, we get:
(Ri – CL)2 + (Ro – Re)2 = Re2
(Ro + CL)2 + (Re – Ri)2 = Re2 Simplifying, we get:
Simplifying, we get: Re =
(Ri - CL)2 + Ro2 2Ro
CA = Re
Re =
(Ro - CL)2 + Ri2 2Ri
Find the angle β. β can be easily found using the same triangle:
Thread Mills
Find the angle β.
(Ro - CL)2 + Ri2 2Ri
S18
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TMS • Thread Milling System Application and Technical Information
Thread Mill Troubleshooting possible cause
problem
excessive insert flank wear
solution
• Cutting speed too high.
• Reduce cutting speed.
• Chip is too thin.
• Increase feed rate.
• Insufficient coolant.
• Increase coolant quantity/pressure.
• Chip is too thick.
• Reduce feed rate. • Use the tangential arc method of entrance. • Increase rpm.
• Vibration.
• Check rigidity.
• Cutting speed too slow.
• Increase cutting speed.
• Chip thickness too small.
• Increase feed rate.
• Feed rate is too high.
• Reduce the feed.
• Profile is too deep (coarse pitch threads).
• Execute two passes, each with increased cutting depth. • Execute two passes, each cutting only half the thread length.
• Thread length is too long.
• Execute two passes, each cutting only half of the thread length.
• Tool deflection.
• Reduce feed rate. • Execute a zero cut.
chipping of cutting edge
material build-up on the cutting edge
chatter/vibration
insufficient thread accuracy
Insert Tolerance Classes standard designation ANSI B 1.174 MIL-S-8879A R262 (DIN 13) USAS B2.1 : 1968 ANSI B 1.20.3-1976 B.S. 84 : 1956, DIN 259, ISO 228/1 : 1982 B.S. 21 : 1985 ANSI B1/5 : 1988 DIN 40430 DIN 103
tolerance class 2A/2B 3A/3B 6g/6H standard NPT standard medium class A standard BSPT 3G standard 7e/7H
Thread Mills
thread designation UN UNJ ISO NPT NPTF BSW BSPT ACME PG TR
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S19