Automation INSIGHT! September 2018 by DMS Global

September 2018 Vol.6 Issue 5

INTERVIEW WITH Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd

DMS ANALYTICS LNG Terminal Expansion Project

2nd ISA Analysis Division Singapore Symposium 2018 Catalogue

FEATURED PROJECT SLNG - Jurong Island LNG Terminal - Phase 3

POST SHOW REPORTS 1st ISA Malaysia Automation Conference and Exhibition 2017 1st ISA Thailand Section Event 2018

FIRST WORD

September 2018 Vol.6 Issue 5

INTERVIEW WITH Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd

DMS ANALYTICS

FEATURED PROJECT SLNG - Jurong Island LNG Terminal - Phase 3

LNG Terminal Expansion Project

2nd ISA Analysis Division Singapore Symposium 2018 Catalogue

POST SHOW REPORTS 1st ISA Malaysia Automation Conference and Exhibition 2017 1st ISA Thailand Section Event 2018

Automation Insight! September 2018 Vol. 6 Issue 5 PUBLISHED BY Data Media Systems (for private distribution)

Dear DMS Members,

President & CEO Mohammed Loch mloch@dmsglobal.net

In a world where competitive advantage means that a vendor has figured out a way to sell its product at a lower price than its competitors, it becomes a struggle to develop better technology.

Operations Director Sara Loch sloch@dmsglobal.net Content Writer & Editor Rima Ravi rravindran@dmsglobal.net Editorial Designer Vishnu Raj vraj@dmsglobal.net Although all efforts to ensure accurate reporting are taken, some errors may occur. The views and opinions herein are not those of the Publishers. All Rights reserved.

Content Pages

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First Word DMS Analytics INSIGHT! Feature 2nd ISA Analysis 7-25 Division Singapore Symposium 2018 29-61 Post Show Reports 63-65 Digitalization 67-72 Process Safety 73-76 Featured Project 78-79 DMS CSR

Advertisers Index Pages

2 26 27 28 66 77 80

DMS Analytics DMS Events DMS Promostation SpectraSensors ARC Advisory Group DMS Projects DMS Global

Many a new product that could save the user time and money and provide higher productivity have failed to establish an installed base for a couple of reasons; first there is the “has it proven track record (PTR)?” dilemma but second it has to get past the purchasing department. The first is simple to understand because the cost of lost production can be too huge to risk a product with no field track record that could result in huge costs due to failure of said product. It is possible to get around this by targeting customers that are more open to new technology and who can carry-out field tests as pilot projects but then, even if proved to be reliable and provide better plant availability, the purchasing department is another matter. The purchasing department unfortunately are, for me at least, the biggest obstacle to improving bottom lines and yet are touted by many as the saviour and biggest reason for a decline in costs of material. Material costs are only the tip of the iceberg when considering the total operational costs of a plant and yet they seem to be given the greatest importance. The PTR mentioned above has an assumed cost to the user if the new product fails and yet no such cost saving seems to be applied (at least in my experience) to a material that performs better than a competitive product or saves on maintenance department personnel costs. No value judgement is made because this could actually lead to a reduction in the number of competitors and thus reducing the purchaser’s ability to realise a cost saving that he was targeted with during the year. There are many products that are pitted against other products because the specification is technical rather than commercial in nature and hence asked to compete on a metric that doesn’t do justice to the value that it will bring to the user. I have come across products that can be proven to save days of shutdown due to the simplicity of changeout and are measured on the material cost against other products that provide the same use and yet the product delivers 100 times more savings through lower lost production and labour costs and yet the 1st question is always; “how much does it cost?”. If we are to take advantage of technical advancement or just products that reduce the cost of production, ie. provide real value that goes further than just lower material cost, we must change the metric for which we measure the competitiveness of a product over another. However we can make a start by simply changing purchasing department targets to reducing the operational costs of a company rather than focusing on only the material costs.

Kind Regards,

Mohammed Loch President and CEO, DMS Global Director Industry Development International Society of Automation (ISA)

Hugh Wingrove Editor-in-Chief DMS Global

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DMS ANALYTICS

IRPC - Maximum Aromatics (MARS) Project In the third quarter of 2017, IRPC Plc, the petrochemical component of Thailand’s national oil and gas conglomerate PTT Plc, announced its plans to increase its production of olefins and aromatic output through a project called “Beyond Everest” located in Rayong. Beyond Everest project scope involved boosting production capacity of ethylene to 560,000 tonnes per year at the company’s existing production, whose current capacity is 400,000 tonnes In the first quarter of 2018, IRPC decides to revamp and rename “Beyond Everest” into “MARS (Maximum Aromatics)” project. The MARS project aims to increase the production of olefins and aromatic output by converting some refined oil into petrochemical feedstock. The MARS project has been reassessed time and time again for the past two years given the difficulty of predicting development costs and was initially

estimated to cost $1.2 billion. Production capacity is currently expected to increase to 1.3 million tonnes of paraxylene (PX) annually and 500,000 benzene as compared to its previous production capacity of 1 million tonnes of paraxylene and 300,000 tonnes of benzene. Included in the $1 billion budget, the MARS project also entails a $400 million revamp of an olefins project which composes of a production facility for ethylene and propylene and aims to increase ethylene production to 500,000 tonnes while increasing propylene capacity to 250,000 tonnes yearly. In the third quarter of 2018, IRPC is finalizing its pre-building schematics for the MARS project with completion expected by year-end. The construction period is also expected to commence by mid to late 2019 with commercial production slated by the year 2023.

Malaysia’s Asia Petroleum Hub Malaysia’s oil and gas industry was said to have started in 1910’s Sarawak oil discovery. This has created numerous opportunities for Malaysia, attracting foreign oil companies to invest and create employment opportunities for the locals. The industry became more prominent across the globe and has spawned a thriving upstream and downstream business involving local companies and creating jobs as well. Planning carefully along with effective legislature has led to the effective and efficient management of Malaysia’s oil and gas resources. Asia Petroleum Hub (APH) has a potential to become a major market for petroleum products because it is one of the largest petroleum storage projects in Asia. The project involves the construction of a petroleum storage facility with a 950,000m3 capacity on 40

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hectares of land. It includes an oil storage terminal, seven fixed berths for vessels, a single-point mooring system for ultra-large crude carriers, a logistics hub, and a ship repair and maintenance center, and the installation of loading facilities for tanker trucks, bunker barges for offshore bunkering of ships, and other safety systems. The Asia Petroleum Hub oil terminal is located in Iskandar Malaysia, Johor within the Free Commercial Zone (FCZ) of Tanjung Pelepas. The APH is designed to provide trans-shipment and storage facilities and serve as a strategic hub to domestic and regional markets. Once completed, the project will become one of the largest fully integrated terminals in the world. Construction works have been ongoing for the project as it is targeted to be completed by 2019.

DMS ANALYTICS

LNG Terminal Expansion Project Singapore LNG Terminal was completed in May, 2013 and consisted of two storage tanks. A third tank and regasification facilities have been added in Q1 2014, increasing terminalâ&#x20AC;&#x2122;s capacity to 6 million tonnes per annum (MTPA). Singapore LNG Corporation (SLNG) is now developing the phase 3 expansion of the existing terminal. The project aims to increase the capacity of LNG from 6 million tonnes per annum (MTPA) to around 11Mtpa. The phase 3 of the project will include the construction of a 260,000-cubic meters fourth storage tank and the added key facilities of a new terminal substation, additional open rack vaporizers (ORVs) and LNG booster pumps. Back in April 2014, SLNG issued a tender for the engineering, procurement, and construction (EPC) contract. On 26 August the client awards Samsung C&T Corporation the main contract. The sub-contractors

for the project include VSL Singapore, Kok Chang Scaffolding, Fluor, Loh & Loh Construction, Kogas-Tech, Woongnam Singapore, Antara Koh, CS Construction & Geotechnic, Hiap Seng Engineering. Currently, the project is in construction stage and is scheduled to be completed by Q4 2018. The regasification facilities have been completed in September 2017. The new fourth LNG storage tank will be one of the largest storage tanks in the world, and receive a full cargo load from a Q-Max carrier (which is currently the largest LNG carrier in the world). The project will not only enhance energy security but also help to meet increasing domestic gas demand, supporting Singaporeâ&#x20AC;&#x2122;s LNG sector. SLNG terminal has potential for development of phase 4 should there be investment in the future.

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INSIGHT! FEATURE

Interview with Benson Loh Managing Director, Practical Analyzer Solutions Pte Ltd analyzers and systems. We do not accept current technology as the best and constantly strive to find and develop new pioneering robust solutions. We have a setup of 25 staff to ensure that our local customersâ&#x20AC;&#x2122; needs are met promptly and with quality services. We will invest and expand into the region with more staff very soon but we will ensure that we do not compromise our current deliverables to our local customers. Q) What are the benefits the ISA Analysis Division bring to the industry & how have you been involved? ISA is a well-known platform to connect people to new technologies in the process analytical industry globally regardless if you are a supplier, manufacturer or plant user. I fully support and embrace these events to share success stories with our customers so that they get the benefits asap. And we want these events to excite interest and maintain enthusiasm of new talents to succeed the industry.

Q) How long have you been working in the Analysis Industry & why have you chosen to be in this field your whole career? I have been working in the Process Analytical Industry for 25 years with experience in global and local sales, project engineering, project management, consultation and also commissioning/training. This industry never cease to amaze me by constant creation of new broad spectrum technological know-how that makes up robust and reliable analytical solutions. I worked mostly with EPCs companies initially on analytical project solutions and subsequently work directly with plant users for analytical solutions for process control and plant safety. As a specialist in the analytical industry, I am very happy to be able to contribute my small part in providing process analytical solutions to the industry to maintain or improve product quality and maintain or exceed production capacity in a safe and environmentally friendly manner. Q) What are the activities of PAS & what are your plans for the future? PAS has been supplying and implementation of leading technology in both the supply of process 6 Automation

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Q) Why do you think the 1st ISA Analysis Division Singapore Symposium so successful & why is the second event even bigger? The 1st ISA event was like US Pittcon or Europe Achema landed in Singapore. There was overwhelming turn out from many plant users and manufacturers to share technologies and success stories. I am sure that those who could not make it wanted to see it again the following year. I can see that the 2nd event is even more exciting because as the industry joined force to voice their concerns so that they can be addressed by focused attention and technology. Q) What other parts of the world would you like to see ISA Analysis Division Symposiums? Taiwan and China.

2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

2nd ISA Analysis Division Singapore Symposium 2018 www.isa-ad-singapore.org

27th September 2018 Sheraton Towers Singapore

#ISASingapore EXPERIENCE THE FUTURE.

Organised By:

Thursday 27th September 2018

Diamond Sponsor

7:15 am – 8:15 am Registration 8:15 am – 9:00 am Keynote Speeches

Mohammed Loch President & CEO DMS Global Director Industry Development ISA

Gold Sponsors

Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd

9:00 am – 9:30 am Exhibition Ribbon Cutting & Tour 9:30 am – 11:00 am Innovation in Analytical Techniques Speakers

Bronze Sponsors Thorsten Koch Product Manager DURAG Group

Tony Tang Engineering Manager EQUILIBAR, LLC

Peng Wei Song General Manager Siemens PTE Ltd

Dr. Sohrab Zarrabian CEO ZEGAZ INSTRUMENTS, INC.

Presentation: Combination of OFCEAS Spectroscopy and Low Pressure Sampling, The Future of Emission Monitoring

Presentation: Innovative Control Valve for Continuous Analysis and Flow Chemistry Systems

Presentation: Module-based Process Analyzer Systems: Industry 4.0 Impact On Process Automation

Presentation: Accurate Measurement of Hydrocarbon and Water Dewpoints Using Infra-Red Chilled-mirror Spectroscopy

11:00 am – 11:30 am Coffee Break & Exhibition Networking 11:30 am – 1:00 pm Innovation in Analytical Techniques Speakers

Henry Montoya Sales & Business Development Manager ESPRO

Supported By

Gary Englehart Product Line Marketing Manager SpectraSensors Presentation:

Official Logistics Partner

Dr. Sherry Liu Daniel Merriman Director of R&D, Product Manager Senior Principal Scientist Thermo Fisher Scientific | September SpectraSensors Inc., Automation An Endress+Hauser Company Presentation:

2018

www.isa-ad-singapore.org

27th September 2018

#ISASingapore Sheraton Towers Singapore 2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM EXPERIENCE THE FUTURE.

Organised By:

Thursday 27th September 2018 7:15 am – 8:15 am Registration 8:15 am – 9:00 am Keynote Speeches

Mohammed Loch President & CEO DMS Global Director Industry Development ISA

Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd

9:00 am – 9:30 am Exhibition Ribbon Cutting & Tour 9:30 am – 11:00 am Innovation in Analytical Techniques Speakers

Thorsten Koch Product Manager DURAG Group

Tony Tang Engineering Manager EQUILIBAR, LLC

Peng Wei Song General Manager Siemens PTE Ltd

Dr. Sohrab Zarrabian CEO ZEGAZ INSTRUMENTS, INC.

Presentation: Combination of OFCEAS Spectroscopy and Low Pressure Sampling, The Future of Emission Monitoring

Presentation: Innovative Control Valve for Continuous Analysis and Flow Chemistry Systems

Presentation: Module-based Process Analyzer Systems: Industry 4.0 Impact On Process Automation

Presentation: Accurate Measurement of Hydrocarbon and Water Dewpoints Using Infra-Red Chilled-mirror Spectroscopy

11:00 am – 11:30 am Coffee Break & Exhibition Networking 11:30 am – 1:00 pm Innovation in Analytical Techniques Speakers

Henry Montoya Sales & Business Development Manager ESPRO Presentation: Tight Viscosity Measurement Helps Refineries Become More Efficient and Hit Target Specifications

Gary Englehart Product Line Marketing Manager SpectraSensors Presentation: On-line Monitoring of Ethylene Purity Using TDLAS Analyzers for Sub-ppm Level Measurement of Ammonia and Water

1:00 pm – 2:00 pm Lunch Break & Exhibition Networking 2:00 pm – 3:15 pm Best Practices for Analytical Systems Speakers

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Daniel Merriman Product Manager Thermo Fisher Scientific Presentation: VOC and LEL Monitoring, a Novel Approach to Multi-Point Monitoring of Very Different Parameters with a Combined Analytical System

Presentation: Tight Viscosity Measurement Helps Refineries Become More Efficient and Hit Target Specifications

On-line Monitoring of Ethylene Purity Using TDLAS Analyzers for Sub-ppm Level Measurement of Ammonia and Water

Presentation: Reliable Sub-ppm Measurement of Trace Gas Species in Ethylene with On-line LAS Analyzers: TDL Success vs. QCL Reality

VOC and LEL Monitoring, a Novel Approach to Multi-Point Monitoring of Very Different Parameters with a Combined Analytical System

2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM 1:00 pm – 2:00 pm Lunch Break & Exhibition Networking 2:00 pm – 3:15 pm Best Practices for Analytical Systems

Speakers

Shawn Ho Technical Sales Specialist, Product Manufacturing Unit, Lewisburg ABB Pte Ltd

Stefanie Koch Senior Product Manager Analyzers BARTEC BENKE

Presentation: Integration of a Process Gas Chromatograph Controller with the Analytical Oven

Presentation: On – Line Measurement Of Vapour Pressure In Hydrocarbon Liquids With The Rvp-4 Suitable For a Wide Range Of Samples From Crude to LPG

Yao Wang Representative China NEO Monitors AS

Joseph Fillion Global Director Analytical Systems Schneider Electric

Presentation: Challenging Applications Solved by in-situ TDLAS

Presentation: Best Practices in Motor Gasoline Blending

3:15 pm – 3:45 pm Coffee Break & Exhibition Networking 3:45 pm – 5:00 pm Environment Management & Control / Maintenance Challenges for Analytical Equipment Speakers

Günter Haberzettl Product and Industry Manager ABB Automation GmbH

Owen Webb Managing Director DURAG SEA PTE LTD

Presentation: First in Class Hot-Wet FTIR based Emission Monitoring System – Setting Standards for Multi-Components Gas Analysis

Presentation: Modern Modular Designed Environmental and Process Data Management Systems

Jean-Nicolas Adami Head of Strategic Product Group – Gas Analytics METTLER TOLEDO GMBH Presentation: New Advances in Folded Pathlength Technology for Process Tunable Diode Laser Absorption Spectrometers (TDLAS)

5:00pm – 5:30pm Coffee Break & Exhibition Networking

www.isa-ad-singapore.org Diamond Sponsor

Gold Sponsors

Bronze Sponsors

Supported By

Official Logistics Partner

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

Keynote Speakers Mohammed Loch President & CEO - DMS Global Director Industry Development – ISA Mohammed Loch is the President & CEO of DMS Global. DMS Global’s range of activities include Events, Publishing, Video Production, Web Services, PR & Branding Solutions, ultimately complementing its project intelligence database. With this diverse range of activities, DMS is the only media company that can truly call itself a marketing specialist for the Energy Sector. Other than DMS Global, Mohammed’s other roles include; the Director Industry Development for the International Society of Automation (ISA), the Middle East, Africa & Asia Pacific Partner of the ARC Advisory Group, Regional Director Middle East for the Manufacturing Enterprise Solutions Association (MESA) as well as FieldComm Group, Director of Market Intelligence for the Bilateral US-Arab Chamber of Commerce, and Partner & Executive Director of the Choice to Change Foundation.

Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd Total 25 years of experience in design and supply of analytical systems to global oil & gas, power, petrochemical and water industries.

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

Innovation in Analytical Techniques 9:30 am â&#x20AC;&#x201C; 11:00 am Thorsten Koch Product Manager DURAG Group Presentation: Combination of OFCEAS Spectroscopy and Low Pressure Sampling, The Future of Emission Monitoring Thorsten Koch joined DURAG Group in 2014 as product manager specializing in environmental monitoring systems. The qualified industrial engineer has more than 13 years of experience as technical product specialist for electrical components, industrial sensors and environmental measuring systems. His career supervising projects in the area of electrical components and sensors for applications in industrial automation, aerospace as well as power plants has given him a broad view of industrial requirements and regulation and has taken him well across the globe. Bringing these skills with him, today he is focusing on the industrial and marine emission monitoring as well as ambient air particulate monitoring and tunnel safety monitoring.

Tony Tang Engineering Manager EQUILIBAR, LLC Presentation: Innovative Control Valve for Continuous Analysis and Flow Chemistry Systems Tony Tang is Engineering Manager for Equilibar where his role also includes engineering design and quality system management. He works closely with customers to understand their challenges and develop the best solution for their application while ensuring quality product delivery. With eight years of experience as an engineer at Equilibar and a patent, Tony is a knowledgeable resource in process control design. Tony earned his B.S and M.S degrees in Mechanical Engineering from North Carolina State University in United States. Peng Wei Song General Manager Siemens PTE Ltd Presentation: Module-based Process Analyzer Systems: Industry 4.0 Impact On Process Automation Peng Wei Song graduated with Chemical Engineering degree from the University of Technology Malaysia in 2000. Peng joined Siemens Singapore in 2001 and later worked with Siemens China from 2004-2009. He held various positions in Siemens for the past 15 years, from Service, System Integration, Engineering, Project Management, Sales and Business Development. Currently, he is responsible for Operations and Sales of Analytical Products and Solutions business.

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM Dr. Sohrab Zarrabian CEO ZEGAZ INSTRUMENTS, INC. Presentation: Accurate Measurement of Hydrocarbon and Water Dewpoints Using InfraRed Chilled-mirror Spectroscopy Dr. Zarrabian is the CEO at ZEGAZ Instruments, a manufacturer of natural gas equipment including hydrocarbon and water dewpoint analyzers. He received his Ph.D. in Quantum Theory at University of Florida and MBA at Columbia University. He has been involved industrial applications of optical and photonics technologies for over 25 years. He holds four US patents and is the author of numerous technical papers and presentations. He teaches courses on spectroscopy and water and hydrocarbon dewpoint monitoring at ISHM, AGMSC, ASGMT. He was previously the CEO at YAS Photonics and the CEO at Maxion Technologies, a manufacturer of infrared lasers. He has held technical and business management positions at Newport Corporation, JDSU, BOC Gases. Before commencing his industrial career, he conducted academic research in molecular physics and chemistry

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

Innovation in Analytical Techniques 11:30 am â&#x20AC;&#x201C; 1:00 pm Henry Montoya Sales & Business Development Manager ESPRO Presentation: Tight Viscosity Measurement Helps Refineries Become More Efficient and Hit Target Specifications Henry Montoya has 40 years of experience in engineering, development and implementation of process analytical solutions for the Oil & Gas industries. He began his career at Houston Atlas Company, a process analyzer manufacturer, as Production Engineer. Subsequently, over his 15-year career, he was promoted to Production Manager and then to Latin America Sales Manager. In 1995, Henry moved to PAC, LP, a manufacturer of laboratory and process instrumentation, as Regional Sales Manager for Latin America. He currently manages process sales for the Americas and serves as Technical Expert for all international markets. Henry has provided numerous technical presentations including for the Axens Prime-G+ Users Conference and Technology Workshop and Petroleos Mexicanos Chemical Week and organized the 1st Latin American Octane Conference. Henry has been a member of ISA since 2012.

Gary Englehart Product Line Marketing Manager SpectraSensors Presentation: On-line Monitoring of Ethylene Purity Using TDLAS Analyzers for Sub-ppm Level Measurement of Ammonia and Water Gary Engelhart is Product Line Marketing Manager at SpectraSensors, responsible for application of tunable diode laser absorption spectroscopy (TDLAS) analyzers in hydrocarbon processing industries (refining, petrochemicals, LNG, natural gas processing). He has over 30 years of experience involving analytical chemistry instrumentation (LC/ LC-MS, GC/GC-MS, AA/ICP, TOC, FIA) and microwave and high pressure chemical reaction equipment. He received a B.A. in Biology / Biochemistry from Gettysburg College. His graduate studies at Duke University Marine Laboratory focused on the effect of heavy metal contaminants (Pb, Cd, Hg) on marine microorganisms.

Dr. Sherry Liu Director of R&D, Senior Principal Scientist SpectraSensors Inc., An Endress+Hauser Company Presentation: Reliable Sub-ppm Measurement of Trace Gas Species in Ethylene with Online LAS Analyzers: TDL Success vs. QCL Reality Dr. Sherry Liu obtained her BS & MS from Tsinghua University in Beijing, and her PhD from Stanford University with research focusing on gas sensing using tunable diode laser absorption spectroscopy (TDLAS). She joined SpectraSensors Inc. In 2006 as senior research scientist. She has served as the director of R&D and principal scientist since 2012. She has been awarded 48 patents on TDLAS and authored/co-authored 70 papers. She had received the 2014 ISA Award of Excellence in Analytical Technology Innovation for leading the research and development of TDLAS based gas analysis technology. She had also won the GTFK 1st place best technical paper award twice at previous ISA AD symposiums.

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM Daniel Merriman Product Manager Thermo Fisher Scientific Presentation: VOC and LEL Monitoring, a Novel Approach to Multi-Point Monitoring of Very Different Parameters with a Combined Analytical System Daniel Merriman has worked in the field of process analytics primarily associated with mass spectrometry since joining the VG Instruments business in 1988, now a part of Thermo Fisher Scientific â&#x20AC;&#x201C; based in the UK he holds the position of senior product manager for process analysers.

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

Best Practices for Analytical Systems 2:00 pm – 3:15 pm Shawn Ho Technical Sales Specialist, Product Manufacturing Unit, Lewisburg ABB Pte Ltd Presentation: Integration of a Process Gas Chromatograph Controller with the Analytical Oven Shawn Ho is currently the South Asia Regional Technical Sales Specialist for the ABB Gas Chromatograph Manufacturing Unit located in Lewisburg, WV and resides in Singapore. He has 10 years of experience in Gas Chromatography including a 2-year international assignment at the Lewisburg, WV factory for the role of GC Application Engineering. Shawn has a Bachelor of Science degree in Marketing and a Diploma in Chemical Engineering. Stefanie Koch Senior Product Manager Analyzers BARTEC BENKE Presentation: On – Line Measurement Of Vapour Pressure In Hydrocarbon Liquids With The Rvp-4 Suitable For a Wide Range Of Samples From Crude to LPG -Dipl. Ing. degree in Chemical Engineering from the Fachhochschule Nürnberg, Germany -Over 30 years of experience in process analyzers and systems for refinery applications -Project management for turn key projects in the refinery industry starting from field survey, study, detail engineering, production, field installation and start up

Yao Wang Representative China NEO Monitors AS Presentation: Challenging Applications Solved by in-situ TDLAS Yao Wang obtained his Bachelor in Physics at Wuhan University and his Master in Project Management and Business Engineering at CNAM in Paris (France). Afterward he worked as engineer, project manager and project investment manager before joining NEO Monitors in 2014 as Chief Representative in China. He is coordinating the partners and various industries in the Asian Pacific market. Joseph Fillion Global Director Analytical Systems Schneider Electric Presentation: Best Practices in Motor Gasoline Blending Joseph Fillion has been with Schneider Electric for 32 years in varying roles from R&D, Engineering, Sales & Marketing and GM positions with a focus on O&G markets. Joe works with clients intensively with understanding of their business needs & processes condition, prescribe solutions which brings significant benefits to users.

Automation

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

Environment Management & Control / Maintenance Challenges for Analytical Equipment 3:45 pm – 5:00 pm Günter Haberzettl Product and Industry Manager ABB Automation GmbH Presentation: First in Class Hot-Wet FTIR based Emission Monitoring System – Setting Standards for Multi-Components Gas Analysis Günter Haberzettl is a Product- and Industry Manager with ABB Automation GmbH Germany. He has more than 35 years of experience in the field of continuous gas analysis. Emission monitoring system solutions for all kind of combustion processes according to European - and US EPA requirements are the focused field of professional activities. He is a graduated engineer in electrical engineering who started his career as system engineer at the former Hartmann & Braun Company. Before moving to a Product- and Industry Manager he was working as a Project Manager in the analytical business area of ABB. Owen Webb Managing Director DURAG SEA PTE LTD Presentation: Modern Modular Designed Environmental and Process Data Management Systems Owen joined Durag Group in 2008 as Environmental Product Manager for the UK and Australasia, bringing with him 15 years of experience in service, project work and technical support of gas analysis systems. In 2017 Owen moved from the UK to Singapore to set up DURAG SEA Pte and is now the Managing Director. Owen began his career as a student apprentice with GEC, specialising in electronics. Taking these skills into the design, construction, commissioning and troubleshooting of gas analysis systems has given him a deep understanding of regulation and the most demanding applications. His career as a service engineer working with Siemens and ABB on Gas Chromatographs, FTIR, most forms of gas analysis, Particulate monitoring, and reporting systems has taken him all over the world. Jean-Nicolas Adami Head of Strategic Product Group – Gas Analytics METTLER TOLEDO GMBH Presentation: New Advances in Folded Pathlength Technology for Process Tunable Diode Laser Absorption Spectrometers (TDLAS) Jean-Nic Adami’s background includes receiving a Ph.D. in Materials Science and a MBA in Marketing. He is the Head of Business Development for Gas Analytics at Mettler-Toledo. He draws on over 15 years of experience in the development, sales and marketing of process analytical equipment for the chemical, pharmaceutical, and food and beverages industries. He was involved in the design and technology development of the latest generation of intelligent sensors for process analytics.

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

2nd ISA Analysis Division Singapore Symposium 2018 Sheraton Tower Singapore

No of Booths - 16 8 - 6 sqm Booths - Total - 48 sqm 4 - 8 sqm Booths - Total - 32 sqm 2-14 sqm Booths - Total - 28 sqm 1 -16 sqm Booth - Total - 16 sqm 1 -24 sqm Booth - Total - 24 sqm

Ballroom 1 & Ballroom 2 Level 2

Floor Plan

Total booth size - 148

A5 B10

B11

Entrances

A2 A1

B3 B2

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM ABB PTE LTD Contact Person: Yeoh Soon Teong Address: 2 Ayer Rajah Crescent, Singapore 139935 Telephone Number: +65 6773 5851 Mobile Number: +65 9664 4918 Website: http://www.abb.com/measurement Email: soonteong.yeoh@sg.abb.ocm Sponsor Type: Gold Sponsor Stand Number: A3 As a leading solutions provider to the oil and gas industry, ABB’s Measurement & Analytics business unit (www.abb.com/measurement) offers its customers a comprehensive portfolio of refinery analyzers to operate downstream refining and petrochemical plants safely, productively and profitably. With proven high accuracy and reliability, ABB’s measurement products combine high performance with the lowest cost of ownership, giving customers predictable and safe operation. Advanced Holdings Ltd Contact Person: Samantha/ Chloe Address: 30 Woodlands Loop Singapore 738319 Telephone Number: +65 6854 9000 Mobile Number: 9862 3628 ( Samantha )/ 9199 6278 ( Chloe ) Website: www.advancedholdings.com Email: samantha.teo@advancedholdings.com / chloe.doo@advancedholdings.com Sponsor Type: Bronze Sponsor Stand Number: B4 Founded in 1993, Advanced Holdings Ltd, a Mainboard-listed company on the Singapore Exchange, is a global engineering science organization that designs, manufactures and markets a diverse range of innovative products and solutions to the Oil & Gas, Petrochemical and Chemicals industries to make operations safer, cleaner and more efficient. Advanced has two main areas of business operations encompassing the Engineering Services and Equipment and Clean Technologies. Advanced offers engineering services as well as process and quality control equipment, which range from individual analysers, housed process analyser systems and sampling systems, to various customised special valves complete with actuation and controls. Holding over 17 patents, trademarks and other Intellectual Properties, Advanced enjoys a leading technological edge honed by its research & development efforts aimed at cultivating innovation and improving its products, capabilities and technologies to benefit its customers. Advanced has manufacturing facilities and offices in more than 11 countries, including the USA, UK, France, Germany, Saudi Arabia, UAE, China and Singapore. This global presence allows Advanced to work more closely with its customers while providing comprehensive engineering services.

ANALYTICAL SYSTEMS ENGINEERING PTE LTD Contact Person: Stanley Leow Address: 448 Tagore Industrial Avenue Telephone Number: 64843202 Mobile Number: 96321184 Email: stanley@ase.sg Sponsor Type: Exhibitor Stand Number: B6 Established in 1996 Analytical Systems Engineering Pte Ltd (ASE) is an independent system integrator who provides single source responsibility for the engineering, procurement, manufacturing and testing of process analyser systems against client’s specifications and requirements. As a part of our commitment to our customers ASE also provides engineering services and spare parts to help customers get maximum use of their ASE-supplied systems.

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM BARTEC BENKE Contact Person: Anne-Frauke Schulz Address: Borsigstrasse 10 21465 Hamburg Telephone Number: +49 40 72703 215 Mobile Number: +49 1520 9221 215 Website: www.bartec-benke.de Email: anne-frauke.schulz@bartec-benke.de Sponsor Type: Gold Sponsor Stand Number: B1 BARTEC BENKE belongs to the BARTEC Group, proves 60 years of experience and specialist expertise in the field of industrial safety technology. This expertise encompasses analysis devices and systems, as well as the engineering, construction and service-related aspects of monitoring and optimising production processes, operational safety and systems availability. We take pride in our high degree of competence and reliability. Indeed, this forms the basis for our successful partnerships with both constructors and operators of plants in the fields of chemicals, petrochemicals, oil refining, pharmaceuticals, environmental protection and energy, as well as in machine, apparatus and plant construction and the food industry.

ESPRO

ESPRO MEASUREMENTS PTE LTD Contact Person: Eslynn Poh / Steve Yap Address: 2, ANG MO KIO STREET 64, #02-04. ECON INDUSTRIAL BUILDING Telephone Number: +65 64843118; +65 68539982; & +65 67529088 Mobile Number: +65 91886696 Website: www.espro.asia Email: eslynnpoh@espro.asia; steveyap@espro.asia Sponsor Type: Bronze Sponsor Stand Number: B2

ESPRO provides solution including supply, installation, testing/commissioning, maintenance and training of products and systems focus on measurement and control for Flow, Level, Pressure, Temperature, Process Analyzers, CEMS and Gas Detection.

ICON Scientific Contact Person: BC Lee Address: Blk 194 Pandan Loop #06-19 Pantech Business Hub Singapore 128383 Telephone Number: +65 6773 4895 Mobile Number: +65 9632 1921 Website: www.iconscientific-asia.com Email: bclee@iconscientific-asia.com Sponsor Type: Exhibitor Stand Number: B8 Icon Scientific is recognized as the technology leader in the process physical property market. Founded in 2009, Icon has rapidly proved its ability to innovate to deliver real value to customer processes. Icon were recognized this year and awarded the innovation at the 2018 ISA analyser division symposium in the USA. Together with our partners Icon Asia, Icon continues to deliver unrivaled customer satisfaction to the Asian refinery customers.

Automation

| September 2018

2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

M&C TechGroup Germany GmbH Contact Person: Burkhard Schlarbaum Address: Rehhecke 79, 40885 Ratingen, Germany Telephone Number: +49 2102 935 146 Mobile Number: +49 171 8 66 81 65 Website: www.mc-techgroup.com Email: burkhard.schlarbaum@mc-techgroup.com Sponsor Type: Exhibitor Stand Number: B7 Founded in 1985 M&C has established itself as a premium brand in gas sampling, gas conditioning, process control and special systems. With more than 200 employees worldwide M&C has acquired many company and product certifications, patents and trademarks. M&C has products and services working in the fields of Emissions Control, Process Control & Optimization, Safety and Stack Testing (Laboratories). M&C serves a wide range of industry verticals including Steel, Chemical / Petro, Power Stations, Cement, Waste Incineration, Sewage / Waste Treatment, Maritime and Glass Industry. M&C offers a broad and comprehensive range of products with a wide variety of configurable options, thanks to the modular structure of M&C components, and the variety of materials on offer. The M&C products can be adapted to all kinds of customer specific process conditions and environments. These products are longlasting, easy to install, safe and reliable to use. M&C helps reduce the operating costs of the products with userfriendliness and ease of service and maintenance.

Metrohm Singapore Pte Ltd Contact Person: Candy Ang Address: 31 Toh Guan Road East #06-08 (S608608) Telephone Number: +6568722215 Mobile Number: +6596905204 Website: www.metrohm.com.sg Email: Candy.ang@metrohm.com.sg Sponsor Type: Exhibitor Stand Number: B3 Metrohm Singapore, established in 1996 as a wholly-owned subsidiary of Metrohm AG, Switzerland, serving as a Regional Support Centre for Asia. With a history that started in 1943, Metrohm AG is the worldâ&#x20AC;&#x2122;s leading manufacturer of uncompromising quality precision instruments for chemical ion analysis and developer of tailormade applications that help our customers safeguard their product quality, compliance with regulations, and process optimization. We provide the following analytical products & solutions: Auto-Titrators, KF, IC, Online Process Anaylzers, NIRS, Handheld RAMAN, VA, CVS, Stability Measurement, Potentiostat/Galvanostat, pH/Conductivity meters, Monitor for Aerosols & Gases in Ambient Air (MARGA), and other laboratory apparatus.

20 Automation

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM Mettler-Toledo (S-) Pte Ltd Contact Person: Gavin Tan Address: 28 Ayer Rajah Crescent #05-01, S139959 Telephone Number: 6890 0011 Mobile Number: 9835 7303 Website: www.mt.com Email: MT-SG.CustomerSupport@mt.com Sponsor Type: Bronze Sponsor Stand Number: A5 METTLER TOLEDO is a global manufacturer and marketer of precision instruments for use in laboratory, industrial and food retailing applications. The Company has strong worldwide leadership positions. A significant majority of our instrument sales are in segments in which we are the global leader. METTLER TOLEDO’s Process Analytics division develops and manufactures instrumentation and sensors used for process measurement and control in industries such as: - Pharmaceuticals and biotechnology - Chemical industries - Brewing, F&B production - Power and steam generation plants - Microelectronics manufacturing The Process Analytics division consists of two business units – Ingold and Thornton where, INGOLD specializes in top-quality solutions for pH, DO, Conductivity, turbidity and CO2 for applications in chemicals, pharmaceutical and F&B industries. THORNTON is a leader for pure water treatment measurement and control in pharmaceutical, semiconductor and power industries with parameters of conductivity/ resistivity, TOC, pH, DO, dissolved ozone, sodium, silica and flow.

NEO Monitors AS Contact Person: Håvar Bakken Address: Prost Stabels vei 22, N-2019 Skedsmokorset, Norway Telephone Number: +47 67 97 47 00 Mobile Number: +47 400 01 613 Website: www.neomonitors.com Email: sales@neomonitors.com Sponsor Type: Exhibitor Stand Number: B5 NEO Monitors is one of the world leading suppliers of gas analyzers based on Tuneable Diode Laser Absorption Spectroscopy, as well as laser-based dust monitors. Our Dust and Gas Analyzers are the preferred choice for a broad range of applications within process and emission control. NEO Monitors is located in Norway and we sell our products through a global network of distributors. Our portfolio includes solutions for various industries and applications. We have the largest install-base of in-situ monitors for process optimization, safety control end emission monitoring. The analyzers are employing near-infrared lasers as well as emerging mid-infrared cascade laser technology. Some facts: More than 14 000 instruments sold and installed in over 40 countries More than 37 different gases measured More than 110 different wavelengths used More than 100 different instrument configurations for different applications manufactured

Automation

| September 2018

2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM Practical Analyzer Solutions Pte Ltd Contact Person: Benson Loh Chee Hoong Address: 32 Ang Mo Kio Industrial Park 2 #06-13 Sing Industrial Complex Singapore 569510 Telephone Number: +65 68368383 Mobile Number: +65 96849302 Website: www.paspl.com.sg Email: benson.loh@paspl.com.sg Sponsor Type: Diamond Sponsor Stand Number: A1 PAS specializes in providing process quality measurement and emission monitoring for the Oil & Gas, Petrochemical, Power and Water industries. We strive to provide and develop green, robust and innovative solutions to meet our customerâ&#x20AC;&#x2122;s goals for plant optimization, productivity gains, safety and environmental protection. Our solutions include wide range of gas and liquid analyzers and systems for feed forward and feed backward combustion control, process control, heat exchanger and ambient monitoring of flammable and toxic components, oxygen safety monitoring and stack gas, water and waste water monitoring. Our team conducts site survey, site installation, site supervision and commissioning, including training for customers alongside with our manufactured analytical systems. Our shop floor is supported by a competent team who operates CNC, lathe, milling and welding machines, in addition to tube fitting and electrical cabling works to ensure on-time manufacturing and quick turnaround.

Ronsor Engineering Contact Person: Remus Address: 18 Boon Lay Way #06-116 TradeHub 21 Singapore 609966 Telephone Number: +65 6779 2818 Website: www.ronsor.com.sg Email: remus@ronsor.com.sg Sponsor Type: Exhibitor Stand Number: B11 Ronsor Engineering is a Singapore based process instrumentation company with over 30 years of experience with various international instrumentation and control companies making us the ideal candidate to bring solutions to work for you. Our range of products includes state-of-the-art instrumentation and control equipment for oil refineries, utilities, petrochemical industries and pharmaceutical plants. With a proven product reliability, quality and experience, we customize our tools and service for your applications in the most cost-effective terms. We handle different types of flow and pressure switches/transmitters, level gauges, process lights and sight glasses, flame monitoring and evaluation systems as well as pressure gauges amongst the solutions we are able to provide.

22 Automation

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2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM Schneider Electric Systems Singapore Pte. Ltd. Contact Person: XuePing Zhang Address: 50 Kallang Avenue, Singapore 339505 Telephone Number: +65 64847877 Mobile Number: +65 97913780 Website: www.schneider-electric.com, www.aitanalyzers.com; Email: xueping.zhang@schneider-electric.com Sponsor Type: Exhibitor Stand Number: B10 Schneider Electric is the global specialist in energy management and automation. From the simplest of switches to complex operational systems, our technology, software and services improve the way our customers manage and automate their operations. Our connected technologies reshape industries, transform cities and enrich lives. Applied Instrument Technologies (AIT) delivers process analyzer solutions to the leading companies of the world. We serve the hydrocarbon processing, chemical, biotech/pharmaceutical, steel, natural gas, as well as other manufacturing industries. AIT can also provide integrated turnkey solutions with the supply of sample interfaces, sample conditioning systems, enclosures and shelters. Our brands in spectroscopy and chromatography, ANALECT®, FXI®, MGA™, PIONIR®, and RPM® are recognized worldwide.

SIEMENS PTE. LTD. Contact Person: Peng, Wei Song Address: 9 Woodlands Terrace, Singapore 738434 Telephone Number: +65 6309 1701 Mobile Number: +65 9726 5171 Website: www.siemens.com/process-analytics Email: weisong.peng@siemens.com Sponsor Type: Gold Sponsor Stand Number: A2 Siemens is a global trusted partner in automation, energy, infrastructure, plant safety as well as industrial software. Our portfolio comprises of scalable products, modular systems, in particular integrated solutions and comprehensive services for the process automation, instrumentation, analytics and the energy management of whole petrochemical and chemical plants. The industry is right on the threshold of the fourth industrial revolution. Automation is being followed by the digitalization of production. The goal – an increase of productivity, efficiency, speed, and quality, resulting in higher competitiveness for companies on their way to the future of industry. Process analytics play a central role in business success for countless industries. Siemens thus offers a comprehensive range of products and systems for process and quality optimization, enabling environmentally conscious and sustainable production in virtually every industry segment worldwide. Our world-class products for process analytics include continuous gas analyzers for stand-alone and system solutions, as well as process gas chromatographs. From single analysis devices to system solutions, Siemens offers a wide range of innovative and proven devices for the most diverse applications.

Automation

| September 2018

2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM SpectraSensors Contact Person: Sherman Tng Address: 3A International Business Park, #07-08 ICON@IBP Tower A, Singapore 609935 Telephone Number: +65-6768-5704 Mobile Number: +65-9732-0610 Website: www.spectrasensors.com Email: STng@SpectraSensors.com Sponsor Type: Exhibitor Stand Number: B9 SpectraSensors, an Endress+Hauser company, is a leading global provider of laser-based process instrumentation. We design and manufacture TDLAS and Raman analyzers for on-line monitoring of H2O, H2S, CO, CO2, C2H2, NH3, H2, N2, and other components in the process gas streams. We also offer Quenched Fluorescence analyzers for online, real-time measurements of O2. All analyzers are built to ensure the highest levels of efficiency with reliable measurements and low cost of operation. Our analyzers are used in the natural gas, synthetic natural gas, LNG, gas processing, petrochemical, refinery, and atmospheric testing industries. Thermo Fisher Scientific Contact Person: Daniel Merriman Address: Ion Path, Road Three, Winsford, Cheshire, UK CW7 3GA Mobile Number: +44 7920 784 073 Website: www.thermofisher.com Email: Daniel.merriman@thermofisher.com Sponsor Type: Bronze Sponsor Stand Number: A4

A3 ABB PTErevenues LTD Thermo Fisher Scientific is the world leader in serving science, with of more than $20 billion and approximately 70,000 employees globally. Our mission is to Advanced enable ourHoldings customers B4 Ltdto make the world healthier, cleaner and safer. We help our customers accelerate life sciences research, solve complex analytical challenges, improve patient diagnostics, deliver medicines to market and increase laboratory Through ANALYTICAL SYSTEMSproductivity. ENGINEERING PTE LTDour B6 premier brands â&#x20AC;&#x201C; Thermo Scientific, Applied Biosystems, Invitrogen, Fisher Scientific and Unity Lab Services â&#x20AC;&#x201C; we offer an unmatched combination of innovative technologies,BARTEC purchasing convenience and comprehensive B1 BENKE services. B2 ESPRO MEASUREMENTS PTE LTD

Exhibitors Locater

ICON Scientific

M&C TechGroup Germany GmbH

Metrohm Singapore Pte Ltd

ABB PTE LTD

Mettler-Toledo (S-) Pte Ltd

Advanced Holdings Ltd

NEO Monitors AS

ANALYTICAL SYSTEMS ENGINEERING PTE LTD

Practical Analyzer Solutions Pte Ltd

BARTEC BENKE

Ronsor Engineering

B11

ESPRO MEASUREMENTS PTE LTD

Schneider Electric Systems Singapore Pte. Ltd. B10

ICON Scientific

SIEMENS PTE. LTD.

M&C TechGroup Germany GmbH

SpectraSensors

Metrohm Singapore Pte Ltd

Thermo Fisher Scientific

Mettler-Toledo (S-) Pte Ltd

NEO Monitors AS

Practical Analyzer Solutions Pte Ltd

Ronsor Engineering

B11

24 Automation

| September 2018

Schneider Electric Systems Singapore Pte. Ltd. B10

2nd ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM

Business Activity Locater Best Practices for Analytical Systems

Environment Management & Control

ABB PTE LTD

Advanced Holdings Ltd

ANALYTICAL SYSTEMS ENGINEERING PTE LTD

BARTEC BENKE

ESPRO MEASUREMENTS PTE LTD

ICON Scientific

M&C TechGroup Germany GmbH

Metrohm Singapore Pte Ltd

Mettler-Toledo (S-) Pte Ltd

NEO Monitors AS

Practical Analyzer Solutions Pte Ltd

Ronsor Engineering

B11

Ronsor Engineering

B11

SIEMENS PTE. LTD.

Thermo Fisher Scientific

Schneider Electric Systems Singapore Pte. Ltd. B10 SIEMENS PTE. LTD.

SpectraSensors

Thermo Fisher Scientific

Innovation in Analytical Techniques

Maintenance Challenges for Analytical Equipment

ABB PTE LTD

Advanced Holdings Ltd

ICON Scientific

ESPRO MEASUREMENTS PTE LTD

M&C TechGroup Germany GmbH

ICON Scientific

Metrohm Singapore Pte Ltd

Mettler-Toledo (S-) Pte Ltd

NEO Monitors AS

Practical Analyzer Solutions Pte Ltd A1

Practical Analyzer Solutions Pte Ltd

SIEMENS PTE. LTD.

SpectraSensors

Schneider Electric Systems Singapore Pte. Ltd. B10 SIEMENS PTE. LTD.

SpectraSensors

Thermo Fisher Scientific

Automation

| September 2018

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Industry Debates

Product Launches

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Training Events

Company Events

Some organizations we work with

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We understand how you need to reduce complexities at your plant.

CLEAN PROCESS + CLEAR PROGRESS You strengthen your plant’s safety, productivity, and availability with innovations and resources.

Tunable diode laser absorption spectroscopy (TDLAS) - for higher plant availability • Selective and speciﬁc analyte measurement in complex hydrocarbon gas streams • Exceptionally fast response to analyte concentration changes facilitates process control and optimization • Laser and detector components are isolated and protected from process gas and contaminants providing superior (> 95%) analyzer availability

Do you want to learn more? www.spectrasensors.com

POST SHOW

REPORT 2017

Malaysia

28th - 29th November 2017

1ST ISA MALAYSIA AUTOMATION CONFERENCE AND EXHIBITION, 2017 Mandarin Oriental â&#x20AC;&#x201C; Kuala Lumpur, Malaysia

POST SHOW REPORT

1st ISA Malaysia Conference and Exhibition 2017

The 1st ISA Malaysia Conference and Exhibition 2017 aimed to provide a platform for the Automation Industry in Malaysia in order to connect, interact and grow. The twoday Conference and Exhibition took place on the 28th and 29th of November 2017 at the Mandarian Oriental, Kuala Lumpur, Malaysia. 30 Automation

| September 2018

POST SHOW REPORT

KEYNOTE SPEECHES The Exhibition opened with the Keynote speeches by dignitaries.

Going forward with digitalization, there are lot of opportunities

Tuan Haji Khairol Anuar B Shukri

for not only for PETRONAS, but also for oil and gas players to work together with the industries. We should start our collaboration very early. Vendors should understand what are the pin points of their end users so that they can work together with the end users and come up with the most competitive solutions for them.

Head of Group Technical Solutions Project Delivery & Technology PETRONAS

I believe that end users should use events like this to express what they want. So in turn, the vendors would develop according to what their customer wants rather than what they think they need. Mohammed Loch President & CEO â&#x20AC;&#x201C; DMS Global Director Industry DevelopmentInternational Society of Automation (ISA)

Automation

| September 2018

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his ISA Malaysia in the short form is not just for PETRONAS. Itâ&#x20AC;&#x2122;s for everybody in the automation business, in the instrumentation fraternity, suppliers, end users.

Ir. V.R.Harindran Sr Custodian I & C PETRONAS President- ISA Malaysia

Think

we all agree the digital opportunities here is already happening around us. Itâ&#x20AC;&#x2122;s transforming every aspect of the industry. To not act is not an option.

Karl Holmqvist Regional Director South Asia for Business Unit Measurement & Analytics in South Asia.ABB

32 Automation

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POST SHOW REPORT

THE EVENT IN NUMBERS ATTENDEES

SPONSORS

EXHIBITORS

SPEAKERS

2018

331

2019

400

(Expected Projections)

The participating companies represented were mainly End Users and EPC’s.

66% 29% 4%

219 EPC’S AND END USERS

48 Automation

| September 2018

331

Total Attendees

98 VENDORS

14 EDUCATIONAL INSTITUTE

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FLOOR PLAN

COFFEE BREAK

D4 ICS Cybersecurity. Safety. Compliance.

COFFEE BREAK

ENTRANCE

Automation

| September 2018

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AWARDS CEREMONY Following the Keynote speeches, the event sponsors and organizers were awarded. Award given to : Diamond Sponsor

Friedhelm Best, Vice President Region Asia Pacific, HIMA ASIA PACIFIC PTE LTD

Award given to : Gold Sponsors

Surapong Chantrapuen, Country Manager, Thailand & Myanamar, COMPRESSOR CONTROLS CORPORATION

Sombat Tuntiwong, Managing Director, VEGA Instruments Co.,Ltd.

Award given to : Bronze Sponsors

Suman Bhaskar, Business Unit Manager, Thailand, ABB LIMITED

50 Automation

| September 2018

Gilles Loridon, CEO, Global Security Network

POST SHOW REPORT

END USER ATTENDEE PROFILE

Automation

| September 2018

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ATTENDEE PROFILE Managing Director Engineer, Instrument Section Senior Engineer, Refinery Information Technology Management Division Engineer, Instrument Section Engineer, Technical Service Division Instrument engineer Instrument and Control Engineer Control and Instrumentation Supervisor Maintenance Supervisor C&I Department Manager, Maintenance Division Operations Director Training Engineer Process Engineer Engineering Support Manager IT Analyst E&I Facilities Engineer C&I Engineer JT V.P. VP Engg Section Manager Senior Instrument Engineer TET Engineer Electric Maintenance Officer Section Head - Maintenance Senior Manager - Production Section Head - Instrumentation Maintenance Engineer VP-procurement System Analyst Plant IT Lead Innovation for Business Manager Technical specialist Manager Assistant Electrical Engineering Manager Section Head of Vacuum pan Sr Custodian / President- ISA Malaysia Analyst at Downstream Business Group Strategy & Planning Department Corporate affairs division manager Senior Reliability Engineer (Instrument), Engineering Unit Reliability Engineer (DCS), Engineering Unit Process Engineer Principal Consultant-Process Safety Principal Consultant - Knowledge Excellence Senior Consultant - Technical Training Academy Senior Consultant-Reliability & Asset Integrity Consultant - Process Performance Improvement Business Development Manager QA&KM Coordinator VP Business Development

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Senior Specialist Instrumentation CPA/T: Senior Technical safety Engineer Instrument Engineer Control System Engineer Division Manager, Process Engineering Technology Engineer & instruments Division Manager Senior Process Engineer Sr.Process Control Engineer Specialist-RTO Process Control Engineer Vice President Division Manager Specialist-Instrument Project Coordination Engineer Acting Division Manager T/A Planner LLDPE operation support manager Senior Process Engineer Instrument Engineer Instrument Reliability Engineer Maintenance Engineering Plant Inspection Enterprise Information Plant Maintenance Solution Lead Senior Engineer, Electrical Analyst Organization & Employee Development Officer President / President- ISA Thailand VP Reliability & Asset Integrity Instrument Specialist Lead Engineer - Digital Manufacturing Technology Production Section Manager I & E Manager Project Engineer Instrument Project Engineer Technologist - Process Control/Project Technologist - Process Control APU-D/E Process Supervisory/System Analyst Technologist - Process Control APU-F System engineer DCS Engineer Manager IT Supervisor Teacher Head of Instrument and Mechatronic Department QMI Project Engineer System Project Engineer Instrument Maintenance Supervisor General Manager

POST SHOW REPORT

SECTION EVENT The Section event was inaugurated by Bhawana Suphavilai, President – PTT Energy Solutions, President – ISA Thailand.

13 regional and international companies exhibited at the event.

ICS Cybersecurity. Safety. Compliance.

Automation

| September 2018

POST SHOW REPORT

1st ISA Thailand Section EventAND 2018TECHNICAL PROGRAM SPEAKERS www.isa-thailand.org

The 2-day28th Section event covered – 29th August 2018 the following topics: Centara Grand Mirage Beach Resort

AdvancedPattaya Process- Thailand Control & Optimisation

Digitlization

#ISAThailand FUTURE. Industrial EXPERIENCE ControlTHE Systems Cybersecurity

Process Safety

Field Instruments Organised By:

www.isa-thailand.org

Day One: Tuesday 28th August 2018 7:15am – 8:15am Registration 8:15am – 8:40am Keynote Speeches

Mohammed Loch President & CEO - DMS Global Director Industry Development - ISA

Bhawana Suphavilai President - PTT Energy Solutions President - ISA Thailand

Friedhelm Best Vice President - HIMA Asia Pacific

8:40am – 10:20am Digitalization Speakers

Bob Gill General Manager, Southeast Asia ARC Advisory Group Presentation: IT/OT Organizational Design for Successful Digital Transformation

Ir. V.R.Harindran Sr Custodian I & C PETRONAS President- ISA Malaysia Presentation: Digital Challenges in Oil & Gas Industries

Taweelarp Pornkul VP Reliability & Asset Integrity PTT Energy Solutions Presentation: Driving Operational Excellence through Digitalization

Tutpol Ardsomang Reliability Engineering & Data Science Manager Rayong Engineering and Plant Service Co.,Ltd Presentation: Machine Learning for Online Error Detection of Ethylene Gas Chromatography

10:20am – 11:00am Ribbon Cutting & Exhibition Tour 11:00am – 12:45pm Digitalization Speakers

Dr. Anukoon Asawachatroj Chairman FieldComm Group Thai Association Presentation: Digitalization in Process Automation

54 Automation

Dirk Pretorius General Manager – Projects Automation, Asia Pacific HONEYWELL PROCESS SOLUTIONS Presentation: IIOT to Optimize Performance

Anand Makhija Technical Director PAS Global LLC Presentation: Better Knowledge of Safe Operating Limits to Improve Human Reliability

Oveldo Halim Jungestian Account Manager Rockwell Automation Presentation: Digital Transformation – The Connected Enterprise Journey

12:45pm – 2:00pm Lunch & Exhibition Networking

| September 2018 – 4:00pm Advanced Process Control & Optimisation 2:00pm

11:30am – 1:00pm Advanced Process Control & Optimisation / Productivity Improvement

POST SHOW REPORT Dr. Anukoon Asawachatroj Chairman FieldComm Group Thai Association Presentation: Digitalization in Process Automation

Dirk Pretorius General Manager – Projects Automation, Asia Pacific HONEYWELL PROCESS SOLUTIONS Presentation: IIOT to Optimize Performance

Anand Makhija Technical Director PAS Global LLC Presentation: Better Knowledge of Safe Operating Limits to Improve Human Reliability

Oveldo Halim Jungestian Account Manager Rockwell Automation Presentation: Digital Transformation – The Connected Enterprise Journey

12:45pm – 2:00pm Lunch & Exhibition Networking 2:00pm – 4:00pm Advanced Process Control & Optimisation 11:30am – 1:00pm Advanced Process Control & Optimisation / Productivity Improvement Speakers

Bui Huu Thanh Alan Wong Supervisor Control and Instrumentation Technical Consulting Binh Son Refining Engineer and Compressor Joint Controls Corporation Petrochemical Stock Company Presentation: Presentation: Improving Productivity Whileto Impact of Lightening / Thunder Maintaining MachineryTurbomachinery Vibration SignalsSafety

Mohamed Abousalem Asia Pacific Commercial Leader Compressor Controls Corporation Presentation: Synergetic Optimization of Process and Turbomachinery Controls

Peter Sieber Vice President Region China Vice President Norms & Standards HIMA Germany Presentation: Turbomachinery Control: Integrating Safety and Control

Pavan Kulkarni Technical Consulting Engineering Compressor Controls Corporation Presentation: Only an Efficient Turbomachinery Can be Clean & Green

Fahad Al Kalbani Control & Automation Engineer Petroleum Development of Oman Presentation: Automated ESD Valve Timer

4:00pm – 5:30pm Coffee Break & Exhibition Networking

Day Two: Wednesday 29th August 2018 7:30am – 8:30am Registration 8:30am – 10:15am Industrial Control Systems Cybersecurity Speakers

Gilles Loridon CEO Global Security Network Presentation: Cases Studies: Implementing IEC 62443 Zones & Conduits in The Real World

Peter Sieber Vice President Region China Vice President Norms & Standards HIMA Germany Presentation: Safecurity: Functional Safety and Cybersecurity

Panida Dhetsupakarn Instrument Specialist PTT Global Chemical Presentation: GC Industrial Control System/ OT Cyber Security Project

Jonathan Tam Cyber Security Consultant, APAC Schneider Electric Systems Presentation: How do you Capitalize on Opportunities from the IIoT While Managing Cyber Risk?

10:15am – 11:00am Coffee Break & Exhibition Networking 11:00am - 12:45pm Field Instruments Speakers

Vinay Kariwala Technology Manager ABB Presentation: Digital Technologies for Reliable Operation and Maintenance of Measurement Devices

Huynh Anh Phuoc Maintenance Supervisor Binh Son Refining and Petrochemical Joint Stock Company Presentation: Suitable Flow Meter for Slurry Service

Corrie van Rensburg Modular Systems & FI Attach Sales Lead HONEYWELL PROCESS SOLUTIONS Presentation: Dealing with Saturated Steam: Achieve Accurate Guided Wave Radar Readings in Challenging Boiler Applications

Automation

Sombat Tuntiwong Managing Director VEGA Instruments Co.,Ltd. Presentation: The Future is Radar 80 GHz

| September 2018

Gilles Loridon CEO Global Security Network Presentation: Cases Studies: Implementing IEC 62443 Zones & Conduits in The Real World

Jonathan Tam Cyber Security Consultant, APAC Schneider Electric Systems Presentation: How do you Capitalize on Opportunities from the IIoT While Managing Cyber Risk?

Panida Dhetsupakarn Instrument Specialist PTT Global Chemical Presentation: GC Industrial Control System/ OT Cyber Security Project

Peter Sieber Vice President Region China Vice President Norms & Standards HIMA Germany Presentation: Safecurity: Functional Safety and Cybersecurity

POST SHOW REPORT

10:15am – 11:00am Coffee Break & Exhibition Networking 11:00am - 12:45pm Field Instruments Speakers

Vinay Kariwala Technology Manager ABB Presentation: Digital Technologies for Reliable Operation and Maintenance of Measurement Devices

Huynh Anh Phuoc Maintenance Supervisor Binh Son Refining and Petrochemical Joint Stock Company Presentation: Suitable Flow Meter for Slurry Service

Sombat Tuntiwong Managing Director VEGA Instruments Co.,Ltd. Presentation: The Future is Radar 80 GHz

12:45pm – 2:00pm Lunch & Exhibition Networking 2:00pm – 4:00pm Process Safety Speakers

Tran Tan Chuc C&I Department Manager, Maintenance Division Binh Son Refining and Petrochemical Joint Stock Company Presentation: Apply Voting Protection Solution and SIL Verification to Improve Reliability and Safety of the Control Loops

Alan Wong Technical Consulting Engineer Compressor Controls Corporation Presentation: Improving Productivity While Maintaining Turbomachinery Safety

Sujith Panikkar Director Of Consulting HIMA Asia Pacific Pte Ltd Presentation: SIS Safety Lifecycle Management For Major Hazards Installations

Johan Sandberg Senior Business Development Manager Emerson Automation Solutions, Rosemount Tank Gauging Presentation: Prevent Floating Roof Disasters Using Modern Wireless Radar Monitoring

Dr. Issam Mukhtar Functional Safety Consultancy Schneider Electric Presentation: Optimisation of Safety Instrument System in Maintenance and Operation

4:00pm – 5:00pm Coffee Break & Exhibition Networking

www.isa-thailand.org Hosted By

Diamond Sponsor

Gold Sponsors

Bronze Sponsors

Supported By

Official Logistics Partner

56 Automation

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TESTIMONIALS AND FEEDBACK

100% of the participants said that the event was the same or better than others.

100% of the participants will recommend the event to their colleagues.

“I am very happy to attend the high valued ISA meeting for learning, sharing among End users, Experts, Manufacturers. We are looking forward to meeting you again in the next ISA meeting in Vietnam.” Tran Tan Chuc, C&I Deparment Manager, Maintenance Division, Binh Son Refining & Petrochemical Joint Stock Company

“The ISA Thailand 2018 event was another well-organized conference consistent with the earlier ISA conferences in the region, in which I could see good participation from all industry stakeholders. The papers presented at the conference captured the current industry trends very well and most certainly this provided participants with great learning opportunities. Well done and keep up the good work!” Sujith Panikkar, Director Of Consulting, HIMA Asia Pacific Pte Ltd

“It was the first time I had attended an ISA event so it did surprise me a lot. Everything was prepared perfectly and professionally by your team. I think we have obtained a lot of valuable information, updated new techniques, and also experienced wonderful moments during the event. It’s really a successful event for us.Thank you very much for the warm and friendly dinner. And thanks a lot for all kind support from your team during the event time.” Bui Huu Thanh, Control and Instrumentation Supervisor, Binh Son Refining and Petrochemical Joint Stock Company

Automation

| September 2018

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“ISA is a key part of our core strategy for marketing CCC because it is the closest to our customers which is a key part of our messaging. These regional shows are perfect. They’re in beautiful locations. The attendance has been phenomenal. The other amazing thing is to see the customers lined up in the middle of the aisle. It’s like a spillover which you don’t get to see that in a lot of shows.” Richard Hall, VP Marketing and Product Management, Compressor Controls Corporation

“HIMA is present at ISA events because the ISA events organize a very effective platform for us to see our customers, to communicate with our customers, also get in touch with our customers and understand what are their needs and wishes.” Peter Sieber, Vice President Region China, Vice President Norms & Standards, HIMA Germany

“The inaugural ISA Thailand event was a well-organized event that enabled me to network with the new automation professionals in Thailand and, at the same time, re-connect with global automation fraternity. I have gained good professional insights from the papers presented. The opportunity to present my paper enabled me to directly interact with participants, which further broadened my professional perspectives. I hope to see ISA events to be further expanded to shape the regional automation industries.” Ir. V.R.Harindran, Sr Custodian, I & C PETRONAS, President- ISA Malaysia

“For a 1st the ISA Thailand Section Event 2018 was successful. Many End Users attended the event and for our field, ICS Cyber Security, we had good contacts with Decision Makers and Subject Matter Experts within the End Users. We were happy about the quality of the presentations dealing with Cyber Security and the conference room was full, which is great for Cyber Security. We had a great dialogue with the other Cyber Security Experts and the public had a lot of interesting questions. It’s clear that ICS Cyber Security is a top priority for the Thai big players and it would be interesting to have a forum dedicated to ICS Cyber Security in Thai Critical Infrastructures to be able to share best practices and lessons learn.” Gilles Loridon, CEO, Global Security Network 58 Automation

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“The conference provided excellent opportunities for interactions with the customers. We look forward towards continued associated with ISA.” Vinay Kariwala, Technology Manager, ABB

“I really appreciate this well-organized seminar and look forward to participate in your future events. Convey my appreciation to Mohammed for his exceptional hospitality.” Peeradech Suthangkornkul, Business Development Manager, Wood

“VEGA is a sponsor for ISA Thailand because we need to promote the new technology for the Radar Sensor. The customers can learn how it works and how it is benefited.” Sombat Tuntiwong, Managing Director, VEGA Instruments Co.,Ltd.

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1ST ISA THAILAND SECTION EVENT 2018 www.isa-thailand.org 28th - 29th August 2018

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DIGITALIZATION

Essential Elements of Digital Transformation By Peter Reynolds, ARC Advisory Group

Keywords Digital Transformation, Industrie 4.0, Industrial IoT (IIoT), Maturity Model, Organizational Readiness.

Overview Industrial organizations around the world are entering a period in which new digital technologies augment people and processes to an unprecedented degree. New, commoditized computing resources in the cloud (and at the edge) and artificial intelligence (AI) are changing how people work. Approaches such as the Industrial Internet of Things (IIoT) and Industrie 4.0 have helped pave the way for digital transformation across a broad swath of industrial sectors, including both upstream and downstream oil & gas and petrochemicals.

Most industrial process companies globally will undergo a digital transformation to some degree or other in the coming years. However, many companies today tend to focus efforts on technology, without considering the full organizational impact. ARC has developed a maturity model that can help answer some key questions relative to digital transformation. Digital transformation spans industrial products, operations, value chains, and aftermarket services. It augments people and knowledge through expanded use of sensors, data, and analytics. ARC Advisory Group believes that most industrial process companies globally will undergo a digital transformation to some degree or other, with many already actively piloting advanced technologies. However, many companies today tend to focus their efforts on technology, without considering the full organizational impact. ARC research shows that only a small percentage (5 to 8 percent) of industrial organizations consider themselves ready for a digital transformation program. Many others are not prepared to scale up the pilot programs currently in progress. ARC research also indicates that barriers to organizational accountability, culture and employee change management impede transformation. Digital transformation requires a shift in approaches to deploying and utilizing technology. To help identify these gaps, ARC has developed a maturity model for

digital transformation based on multiple consulting engagements with end user clients. Companies can use the model to help answer the following questions: • What is the role of the emerging digital organization? • How can my company begin to transform? • How can we leverage existing data without compromising security? • How can we best prepare employees for digitization? • How can we accelerate knowledge and competency? • How can my organization scale up delivery? • What are the metrics for success?

Key Technologies Impacting Industrial Manufacturing Several emerging technologies have major impact on the process industries, each in a unique way. ARC’s maturity model for digital transformation connects these with people, culture, technology processes, and business processes. Industrial organizations have found this helpful to determine their respective organizational readiness for transformation.

Digital Transformation Technologies Many of the newer technologies require changing the way technology leaders think about people, technology architecture, and process. Many of today’s plant-centric approaches will not support new technologies and approaches. Historically, plantlevel operational technology (OT) systems have been procured and supported by plant engineering or operations staffs. But new information technology (IT)-based systems require internal IT staff or cloud service providers to manage and host the platform infrastructure, with engineering and/operations helping define the operational and supply chain outcomes.

Essential Elements of Digital Transformation To determine readiness for digital transformation,

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DIGITALIZATION ARC has assembled maturity models that cross the boundaries of technology, business process and most important, people. We use these to help our clients evaluate current business processes and human capital, benchmark against industry peers, and perform a gap analysis. The maturity elements considered include: • Teamwork and culture • Knowledge transfer • Capability and competency • Decision making • Workforce performance • Employee change leadership • Business process governance • Process improvement and agility • Measures and KPIs • Technology architecture and governance • Transformative potential and risk tolerance • Data management Clearly, the digital transformation of industry has the

potential to contribute significantly to global economic growth. The World Economic Forum estimates that Industrie 4.0 alone could contribute more than $20 trillion to global gross domestic product (GDP) by 2020. However, this will require a well-focused effort that includes preparing the workforce, implementing the appropriate IT infrastructure, and adjusting business processes. ARC research indicates that many management systems currently in place create barriers to digital progress. Often, hierarchical management structure, weak employee change management leadership, and organizational silos create artificial barriers to information, impeding decision making, and - ultimately - hampering business performance. ARC’s “elements of digital transformation” will help companies assess their respective readiness to transform. This consists of two main categories of organizational maturity: people readiness and business process readiness. Each element has its own implications for digital transformation.

Digital Transformation Elements and Organizational Implications Element

Digital Implication

Culture

Digital culture is based on a foundation of sharing. AI will be an enabler for process excellence. AI requires Big Data from many sources. Insights and knowledge are shared within an open governance framework, empowering people to make a difference.

Knowledge

Semantic search technologies have transformed knowledge on the web, with company tacit knowledge and know-how digitized, personalized, and transferable to employees as needed. AI-based knowledge systems drive new capability.

Capability and Competency

The entire organization uses a continuous improvement framework of individuals, workgroups and competency processes. Well-understood talent allows project teams to leverage their greatest assets.

Decision Making

Manual and labor-intensive activities detract from the company mission. Pervasive automation, Big Data, AI, and closed-loop systems allow people to focus on abstract and complex decisions.

Workforce Performance

Positive individualized performance assessment influence organizational change and drive continual process improvement and innovation.

Employee Change Leadership

A digital culture requires change leadership competency at all levels of the organization. Transformed processes require vision, skills, and enthusiasm at all levels.

Business Process Governance

A digital organization can quickly adapt processes to take advantage of emerging technologies. Business processes, governance, and mapping to workflow and activity levels must be understood.

Process Improvement & Agility

Employees are to be trained on a formal corporate wide continuous improvement program incorporating Lean Manufacturing, leveraging the emerging technologies. An agile, Cloud-first deployment is standard. Industry best practices are followed for all applications.

Measures/KPIs

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Improvement & Agility

improvement program incorporating Lean Manufacturing, leveraging the emerging technologies. An agile, Cloud-first deployment is standard. Industry best practices are followed for all applications.

Measures/KPIs

Technology Architecture & Governance

Shared IT and OT governance of converged technical architecture based on governance models. Investment planning and continuous improvement are coordinated and collaborative as a unified, highperformance organization.

Transformative Potential & Risk Tolerance

There is a shared business and technology (IT-OT) process to perform a cross-functional assessment of risk versus benefit to the company as a result of introducing new technologies, work processes, people, and skills. Programs exist to deploy leading-edge technology as a competitive advantage and evaluated for its transformative potential on corporate level contribution to the financial success of the overall company.

Data Management

Data at all levels of the organization is treated as a strategic asset. All staff are empowered and equipped to take stewardship of the information and seen as knowledge workers.

DIGITALIZATION

ARC Recommendations

people and change leadership.

ARC believes that, if not addressed appropriately, current organizational factors and the lack of key internal processes will hamper the ability of many industrial organizations to succeed in digital transformation, thus retarding agility and business performance and leaving them at a competitive disadvantage. Many industrial organizations already acknowledge the need to better position the company to implement new digital and internet-enabled technologies without compromising cybersecurity. But as the OT and IT worlds continue to converge, a different technical organization may be required. The company’s technology leadership teams must evaluate how to make better use of the existing infrastructure and data, create more value from existing applications, avoid duplication of effort, and make best use of OT and IT resources at the plant and enterprise levels. As we move to a digital economy, many industries are gradually shifting many IT services to cloudbased service providers like Amazon and Microsoft. Addressing this shift to the cloud will be a critical step for successful digital transformation by transferring some technology accountability to the business stakeholders. Based on ARC research and analysis, we recommend the following actions for industrial organizations:

For further information or to provide feedback on this article, please contact the author at PReynolds@ arcweb.com.

• Assess your organizational readiness using the elements of digital transformation discussed in this report, paying particular attention to the crossorganizational process boundaries. Engage with an independent consultant to assist, if needed. • Examine the processes used by IT and OT groups and look for potential gaps that could slow progress. • Do not underestimate the degree of work process change and develop methods for addressing this. • Help your workforce become comfortable with the inevitable change and disruption by investing in

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ARC PROVIDES ACTIONABLE ANSWERS FOR YOUR STRATEGIC QUESTIONS

PROCESS SAFETY

Various Techniques For ‘Proof Testing’ To Maintain Sil Throughout Safety Life Cycle RAJESHKUMAR MODI (BE (E&C), C. Eng, CFSE, TUV-FSE) - Lead SIF and F&G Engineer, LNG, O&G Industry.

unit/equipment in run state without sacrificing safety – with degraded mode in the applied voting for specific time interval during proof test duration.

INTRODUCTION

SAFETY LIFE CYCLE (SLC) CONCEPT

A proportion of time spent behind three phases i.e. Analysis, Design & Operation, of Safely Life Cycle (SLC) of Safety Instrumentation System (SIS); the most critical Analysis Phase will be having the shortest time, the Design Phase will be having moderate time & Operation Phase will be having the longest time. This is an imprecise proportion as performance of whole safety life cycle depends on the Safety Requirement Specifications (SRS) which is an outcome of Analysis Phase having least time in the project. The complete system is designed on derived Safety Integrity Level (SIL) and will be maintained throughout Operation phase. Hence, the Operation Phase is the longest time span of the SLC in which all Safety Instrumented System (SIS) remains in operation but in dormant mode, however needs to maintain the desired Safety Integrity Levels (SILs) which were assessed and designed to achieve required Risk Reduction. In any circumstances, if the installed SIF loop misbehaves or does not respond to demand then there are probabilities of development of Hazardous situation and may get converted into the Hazardous event. Therefore, it is essential to test and verify the SIL of an individual SIF within predefined time period (test interval) to maintain the desired SIL throughout the SLC. Furthermore, the other dependent aspects such as Demand Rates & Failure Rates are also required to monitor and compare with the considered or assumed rates during analysis phase. To execute testing functions, various techniques have been developed based on the enriched experience over a period of time. Moreover, international standards are also providing reasonably good ideas and methods to end users in the descriptive manner to maintain desired Safety Integrity Level & relevant performance. Above all, the technological evolution have provided many advancement to the latest state of the art instruments. Hence with embedded intelligences, the diagnostics capabilities have been improved significantly which are enhancing many features and ultimately improving reliability and availability of different subsystems of the SIS. Based on the developed various proven tricks & techniques such as Partial Stroke Testing – PST, NAMUR Analog signal levels, MVC (Measurement Validation & Comparison), MOS (Auto, Negative, Positive), and credit to shut-down due to actual demand, etc. are in use to verify and maintain the designed SIL. Also, these techniques help to avoid the false trip and keep plant/

Safety Life Cycle for Safety Instrumented System describes the concept of whole life cycle from C to D i.e. Conceptual to Decommissioning, which covers in THREE phases; Analysis, Design & Operation. The growing complexity of Industrial processes need more intelligent safety system to achieve the desired plant safety. Proper care at the initial stage – Analysis Phase of the project can prevent several accidents by framing appropriate Safety Requirement Specifications.

Accidents are likely to occur as a result of; a) malfunction of safety system/subsystem: due to improper selection, aging, environmental stress, etc., b) misoperation: due to human error, misunderstanding, etc., c) improper maintenance: due to incompetency, insufficient guidance, etc. and d) modifications. All these causes are accountable as they generate various hazards which may get converted in to Industrial accidents and create consequences like injury, loss of life, environmental damage, assets loss, production loss, etc.

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PROCESS SAFETY However, all mentioned causes can’t prevent dysfunctional of safety system due to wrong engineering or design. As per HSE95 study for primary causes of system failures; Specification contributes major 44.1%, Design and implementation contributes 14.7% and the last Operation phase contributes 41.2%. Hence by means of appropriate cares, Analysis phase can help to eliminate systematic failure, Design phase can help to reduce safe or dangerous failure by means of appropriate redundancy or fault tolerances and Operation phase can help to control random failures by proper proof testing.

NEED OF PROOF TESTING Hazard & Risk Assessment (H&RA) is to be carried out to derive safety integrity levels (SIL) for each SIF. SIL is a discrete level assigned to the derived PFDavg value from Failure Rate (Lambda) and Test Interval (Ti) for demand mode. It is allocated to each SIF loop for specifying the safety integrity requirements to be achieved by the installed Safety Instrumented System (SIS). A proof test is a test designed to reveal failures within the SIF that would otherwise be undetected and that prevent the protection function (dangerous failures) to execute on demand. Therefore, Proof test serves primary purposes within the safety lifecycle is to find unrevealed failures and to rectify identified failures in the system, so that it can be helpful to validate the failure rate assumptions used in the Safety Integrity Level (SIL) calculations. When designing a proof test, both the requirements - functional, ‘how the SIF should work’, and - Integrity, ‘how the SIF should perform’ in addition to general requirement and any other exceptions as mentioned in Safety Requirement Specifications, are considered. The latest state of the art smart instruments performs diagnostic tests which are normally referred as online tests or automated tests and are performed either continuously or very frequently. Diagnostic tests detect dangerous failures and can change them to ‘safe’ failures by bringing the process to a safe state or in to an alarm, so that operations/maintenance personnel can initiate appropriate action. Whereas a proof test is performed at a predefined time interval to verify that the device will respond as expected to an unsafe condition and has not experienced a dangerous undetected failure, in case if any failure found means the process was running with a failed safety function before it is revealed.

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Proof testing is designed to reveal dangerous faults in sub-systems /components which were not be detected by diagnostic capability embedded in them and subsequently adversely affects the integrity of the SIS. Standard defines Proof Test as ‘Test performed to reveal undetected faults in a Safety Instrumented System (SIS) so that, if necessary, the system can be restored to its designed functionality (IEC 61511 – 3.2.56)’ For the calculated average Probability of Failure (PFDavg), if proof test is performed at the considered test interval (Ti); means, Proof tests on systems/subsystems are carried out at constant time intervals. The frequency of the proof tests shall be as decided using the PFDavg or PFH calculation in accordance with 11.9 for the SIS as installed in the operating environment.. (IEC 61511, 16.3.1.3). For this the applied generic equation is; PFDavg = (λDu) * Ti/2 It is not always possible to execute proof test function at the plant turnaround span as it may be insufficient to maintain the desired SIL. In such situation, test interval frequency required to be increased by applying ONLINE proof testing facilities. Where the interval between scheduled process downtime is greater than the proof test interval, then online testing facilities are required. (IEC 61511, 11.8.1) In this condition, the applied generic equation is; PFDavg = Cpt(λDu) * Tipt/2 + (1-Cpt)(λDu) * Tift/2 For this equation: Cpt – Proof Test Coverage factor, Tipt – Proof test interval & Tift – Full Test interval are to be considered. The Cpt depends on the instrument type (A or B) used for SIS. As the level of proof test effectiveness increases, more and more dangerous failures are detected. This means that undetected failures are turning into detected failures, leaving the undetected failure rate to descend. Usually, Proof testing should be carried out; after commissioning as part of a validation test, part of schedule periodic testing, and after any maintenance. METHODS OF PROOF TEST Methods to perform Proof test are ON-LINE & OFFLINE. OFF LINE Proof Test It is preferable to perform OFF-LINE Proof test as it is possible to achieve 100% proof test coverage in most cases. To perform OFF-LINE test, it is desirable to remove field devices. Majorly, it is planned during plant turn around or special arrangement to be made available to perform

PROCESS SAFETY this test hence only that the specific process/ application to which the test applies is offline. ON LINE Proof Test This is not a surprising situation as manufacturing organizations prefer to curtail plant downtime and suppliers seek to develop and market technologies that aim to satisfy this desire. Hence, when process is in running condition, test is to be performed by applying suitable techniques on the selected SIF loop. The design shall allow for testing of the SIS either end-to-end or in segments….(IEC 61511, 11.8.1) Due to Operation constraint or Safety reasons, if Full (End to End) loop test is not possible, then, partial/segment loop test for devices or subsystems are applied. …….Where the interval between scheduled process downtime is greater than the proof test interval, then on-line test facilities are required…. (IEC 61511, 11.8.1) To perform ON LINE Proof test, either redundancy or specific arrangements such as Force, MOS, etc. for subsystems of SIF loop are applied. During this test, the selected SIF loop will be in degraded mode. However, end users to ensure that specific test shall be performed within the assumed/ considered test time in the PFDavg calculations. For some cases, appropriate facilities like PST, Mechanical jammer, etc. shall be applied to Final Elements. WHY TO PERFORM PROOF TEST? • To Achieve - uninterrupted plant operation • To Maintain – designed SIL though out the Operation phase • To Ensure - instrument will perform desired safety function when demanded • To Ensure – selected technology and architecture is functioning as assumed • To Ensure – assumed failure rates are still valid even after long operation • To Cope up – with process design & plant operation complexity • To Identify - undetected failures (dangerous, not revealed by instrument) during normal operation • To Fulfill - increasing awareness & standards’ requirements (ISA/IEC) • To Meet – with the legislative or insurance needs, as applicable TECHNIQUES FOR ONLINE PROOF TEST Various Techniques used for Online Proof Testing • FORCING • AUTO-OVERRIDING • MAINTENANCE OVERRIDE SWITCH: POSITIVE

MOS & NEGATIVE /INVERTED MOS • PARTIAL STROKE TESTING • CREDIT OF SHUTDOWN DUE TO ACTUAL DEMAND ON SIS FORCING FORCING a tag is not a regular practice i.e. avoid or minimize. Even if required, then apply after proper Risk Assessment and by Competent Maintenance Personnel with alert to operator as a part of approved procedure. For the FORCED tag, an indication of Compensating measurement is essential. When input or output signal is FORCED, it must be for very short time span with additional measures as it ignores actual field status input to logic or actual output status from logic to field, respectively. AUTO-OVRRIDING NAMUR NE 43 uses the 3.8 to 20.5 mA signal range for measurement information, with signals ≥21 mA or ≤3.6 mA to indicate Failure. With this information, it’s easier to detect status of an analog signal, whether the signal is Over/Under range or in failed status. In case of failure, the configured logic in logic solver overrides the faulty signal and feeds healthy signal to logic for configured time span i.e. 60 minutes. Meanwhile, panel operator to initiate action to apply MOS and intimate maintenance personnel to initiate action. This facility helps to avoid faulty trip, majorly applied to logic with 1oo1 voting.

MAINTENANCE OVERRIDE SWITCH (MOS) MOS is applied to input signals by Panel Operators and strictly limited to maintenance & test applications without adversely affecting the plant production. It helps to prevent faulty trip, allows to attend faulty field sensor and to execute proof test function online i.e. process running condition. Maintains healthy input signal to the logic regardless input status, however designed to view actual Field status / analog value on Logic Solver. MOS is an integral part of the SIS and designed as per Safety Requirement Specifications. Designed to apply a common hard ‘MOS Enabling’ contact from console and only one soft MOS contact from

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PROCESS SAFETY DCS is allowed to use per Logic Group. Status of applied MOS is made available and visible to operator on Console/DCS graphics. As usual MOS is considered where compensating measurement indication is available.

be applied to one tag only. During this, the logic is converted in to 1oo1 voting and actual process demand can actuate the logic by another tag which is in line. This MOS is applied when there are chances of measurement gets struck or erratic and acquire erroneous healthy status. PARTIAL STROKE TESTING

Where more than one sensing devices are used in the field to form redundancy, a Measurement Validation and Comparison (MVC) technique is used to create live comparison amongst them in DCS by configuring alarm on the 5% deviation in the reading. Hence, any constant or erratic reading with respect to other tags will come to operator’s knowledge and he can apply MOS to the particular faulty tag to sort out the issue. For MOS operators attentiveness is vital as quick and well controlled action is envisaged from them.

According to the statistics of the Offshore Reliability Database (OREDA), failure of an individual subsystem is majorly distributed as 50% in final elements, 42% in sensors, and 8% in the logic solver. Means, almost 92% contribution is on the account of field devices. The Final Element is the most vulnerable as having multiple elements and moving mechanical components. Also, it is the most difficult, time consuming and costly efforts to perform 100% (Full Test) test coverage. It is required to remove final element from the process line which is not possible frequently during process running condition. Hence, to maintain SIL, a technique Partial Stroke Testing is applied to check the ability of safety

MOS TECHNIQUES Positive MOS (Feeds ‘1’ to logic) When the developed architecture is having 1oo2 voting with inbuilt MOS facility. The MOS will be applied, when one Input Signal is unhealthy/ faulty/under proof test, it feeds ‘ON’ e.g. healthy signal from MOS contact to Final Logic Gate. This arrangement keeps final output contact in HEALTHY status and allows to attend faulty tag of logic. During Proof Testing, +Ve MOS can be applied to one tag only so the actual logic will act as 1oo1 voting and actual process demand can actuate the logic through another working tag which is in line for 1oo2 voting. Positive MOS is also applied within the specified time limit i.e. 60 minutes in 1oo1,1oo2,1oo3 voting during Auto-Override after verification of faulty reading by panel operator. Negative MOS: (Feeds ‘0’ to logic) When the developed architecture is having 2oo2 voting with inbuilt MOS facility. The MOS will be applied, when Input Signal is unhealthy/faulty/ under proof test. It feeds ‘OFF’ signal from MOS contact to Final Logic Gate. This arrangement keeps final output contact in HEALTHY status and allows to attend faulty tag of logic. For proof testing, it is applied to the tag which is taken out from the service. However, at a time, -Ve MOS is to 70 Automation

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valve’s performance and allows to move up to some extend to perform proof testing. A small valve movement may be sufficient to detect several causes of dangerous undetected failure modes without interrupting the production. The fraction of dangerous undetected failures detected by PST among all dangerous undetected failures is referred to as the PST coverage factor. PST is often performed at regular intervals which are shorter than the function test interval. For ball valves average PST coverage factor varies based on type and diagnostic capabilities of instruments used to develop hook up for PST. For a valve, a proof test that only confirms that the valve can fully stroke typically has effectiveness of about 70%, also proof test coverage may be much lower even if tight shutoff performance is required. If this valve is shown as having perfect proof testing, the PFD value for the valve will be misjudged. Because of imperfect testing, the PFD never returns to its original value.

PROCESS SAFETY

Partial-Stroke Test Methodology There are three basic types of partial-stroke test hookups: mechanical limiting, position control, and solenoids. Each type involves different levels of sophistication and risk.

valve to a pre-determined point. This method can be used on rising as well as rotary stem valves. The cost and complicated hookups are major drawbacks for this method. For this techniques, an appropriate way to collect the test information i.e. HART station, is to be used which can be used to generate test documentation for future reference and diagnosis purpose. Hence, partial stroke testing with HARTcapable valve positioners can detect about 80 percent of potential problems automatically. Solenoid

Mechanical Limiting Mechanical limiting methods apply multiple techniques in the installation to limit the degree of valve travel. These methods are inexpensive in terms of capital and installation costs. Majorly, they are manually initiated and manpower intensive. Also, when any mechanical limiting method is used and testing is in progress, the availability of valve to process to initiate shutdown will be sacrificed in case of actual process demand.

A limit switch or visual inspection is used to confirm valve movement. Successful implementation and return to normal operational status are completely procedure driven. Position Control Position control uses a positioner to move the

A partial-stroke test can be accomplished by pulsing a solenoid valve. The solenoid can be the same solenoid used for valve actuation, resulting in a low capital and installation costs for the method. If the actuation solenoid valve is used, this method will also test the solenoid valve functionality. The time of the pulse must be adjusted for each valve and solenoid pair to achieve the desired valve travel. Valve travel confirmation is accomplished by a limit switch or position transmitter. Partial-stroke testing does provide measurable improvement of the PFD over full-stroke testing alone. The amount of improvement is dependent on the specification, configuration, and application environment. CREDIT OF SHUTDOWN DUE TO ACTUAL DEMAND If it is not possible to perform Scheduled Proof Test, then allowed to take credit of actuation due to actual demand shutdowns due to actual demand on the SIS during operation may be given credit as proof tests (fully or partial) (61511, P-2, A.16.3.1.3) According to the provided technical guidance in IEC61511, Part-2, the credit of shutdown based on the actual process demand can be taken, if the SIF loop / tag actuated as a part of the shutdown action, within a predetermined maximum time window i.e. test interval. It is desirable that shutdown event should occur prior the next planned proof test interval - (approximate 10% prior). This allows to skip next planned proof test for that particular SIF loop. However, for the credit of shutdown, few conditions need to be fulfilled like: - shutdown events properly logged with time stamps, sensors responded and final elements moved to the safe state within the predicted/specified time to meet specified Process Safety Time of the SIF loop. Additionally, physical condition of field devices are to be checked and confirmed.

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PROCESS SAFETY Everything to be documented with appropriate reference and reasons with the approval of competent engineer or Subject Matter Expert. CONCLUSIONS It is mandatory that person involved for any Safety Function shall be CAPABLE & COMPETENT to do the defined task. However, due to several reasons like, insufficient competency/knowledge/ training, improper procedure/guidelines/ understanding, evolving technology /novel designs/ obsolescence, etc. it is a big challenge for end users to maintain the derived SIL for rest of the life time. It is important for End Users to consider various points which force to evaluate internal procedure to execute proof testing in his own organization like; Do we have…………….. • Safety Life Cycle aligned with IEC-61508/61511/ ISA 84? • covered all critical/safety tags? • online proof testing facility to improve plant turnaround span? • enough procedure/protocol to perform online Proof Test? • competent staff for the defined activities with scheduled training? • clear roles & responsibilities for each activity? • in-house facilities to carry out the SIS activities? • actual failure rates/modes analysis & comparison with design specifications? • procedures for collecting failure rates & types. • trained operator with compensating measurement indication for each critical tag? • perfect plan and procedure to keep test, audit, assessment records? • operation/process colleagues competent to act properly when situation demands. • operation/process colleagues confident about online Partial Stroke Test facility? • plan to take real advantages of online proof testing with appropriate techniques as mentioned in the IEC/ISA? • proper Documentation procedure? ……..and so on many such points need to pondered to maintain SIL throughout the Operation Phase of SLC and helps to prolong the plant turnaround, so that reliability, availability, safety, productivity and profitability can be maintained and further improved. Author Biography RAJESHKUMAR MODI is having more than 30 years of experience in design, engineering, maintenance & construction of ‘Instrumentation-

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&-control’ systems for Chemical, Petrochemical, Oil-&-Gas, Fertilizers plants/projects from client and EPC based. Presently, working as a Lead SIF and F&G Engineer in Engineering department of one of the leading O&G company in Oman. He authored technical articles on SIS in various technical publications and presented technical papers in international symposiums.

FEATURED PROJECT

Project Summary SLNG - Jurong Island LNG Terminal - Phase 3 Name of Client

SLNG - Singapore LNG Corporation

Budget ($ US)

840,000,000

Contract Value ($ US)

542,000,000

Award Date

Q3-2014

Main Contractor

Samsung C&T Engineering and Construction Group

Facility Type

Liquefied Natural Gas (LNG)

Status

Construction

Start Date

Q4-2012

End Date

Q4-2018

FEED

WorleyParsons

Location

Jurong Island, Singapore

Project Background The Jurong Island LNG Terminal Phase 3 project will add a fourth liquefied natural gas (LNG) storage tank and more regasification facilities to existing LNG terminal, located in Jurong Island. The work is to further expand the terminal's send-out capacity from 6 million tonnes per annum (Mtpa) to 11 Mtpa. The fourth storage tank is being considered to lower storage costs and hold cargoes from a 266,000 cubic-meter (m3) Q-Max LNG ship. It also can either be the same size as what we have now, at 180,000 m3, or a 260,000 m3 tank, which is one of the largest tanks in the world.

Related Projects SLNGC - Jurong Island LNG Terminal Phase I SLNGC - Jurong Island LNG Terminal Phase II

Project Status Jul 2018

The project is scheduled for completion by Q4 2018.

Apr 2018

Construction of the fourth tank is currently underway.

Mar 2018

Construction of the 4th storage tank is scheduled to be completed by the first half of 2018.

Feb 2018

SLNG is currently modifying its secondary jetty, initially designed for vessels from 60,000-265,000 m3 in size, to accommodate smaller ships of 2,000 to 10,000 m3. This is expected to be completed next year.

Feb 2018

SLNG reveals a masterplan to develop another 4 LNG trucking bays in future, how fast these are built depends on demand.

Jan 2018

The 4th storage tank and nitrogen blending facility will be completed in the Q2 or Q3 2018.

Nov 2017

Piping and mechanical works are ongoing as installation of field pipes and 88 units of equipment takes place at phase 3 of Jurong Island's LNG Terminal. 80% of the piping job is in brown field.

Sep 2017

The terminal's third phase of expansion of its regasification facilities has been fully completed, Automation | September 2018 bringing its regasification capacity from 6 to 11 million tonnes.

Feb 2018

FEATURED PROJECT SLNG reveals a masterplan to develop another 4 LNG trucking bays in future, how fast these are Feb 2018 built depends on demand.

Jan 2018

The 4th storage tank and nitrogen blending facility will be completed in the Q2 or Q3 2018.

Nov 2017

Piping and mechanical works are ongoing as installation of field pipes and 88 units of equipment takes place at phase 3 of Jurong Island's LNG Terminal. 80% of the piping job is in brown field.

Sep 2017

The terminal's third phase of expansion of its regasification facilities has been fully completed, bringing its regasification capacity from 6 to 11 million tonnes.

Aug 2017

This agreement has concluded the RFP process initiated by SLNG in February 2017.

Aug 2017

SLNG inks an agreement for LNG Storage and Reload Services at the SLNG Terminal on Jurong Island.

Jun 2017

SLNG successfully performs its first small-scale LNG Gas-Up/Cool-Down and Reload at its Terminal's secondary jetty on Jurong Island.

May 2017

Construction works are ongoing as SLNG prepares the terminal to accommodate Singapore's plan of turning Singapore into an LNG Hub.

May 2017

With work on phase 3 underway, Fluor has begun mobilizing follow-on construction support at the site with construction expected to complete in 2018.

May 2017

SLNG is looking to add a 4th storage tank at the terminal by next year. This will bring the terminal's total storage capacity to 800,000 m3.

Feb 2017

SLNG initiates the Request for Proposals (RFP) for the provision of Storage and Reload Services on a segregated basis at the Terminal.

Dec 2016

Fluor has begun mobilizing follow-on construction support at the site with construction expected to be completed in 2018.

May 2016

Construction is ongoing on the project and on schedule for completion by 2018.

Dec 2015

SLNG awards Rotary Engineering a sub-contract for pipeline installation.

Aug 2015

Singapore's Energy Markey Authority (EMA) is seeking for natural gas importers to supply LNG.

Feb 2015

SLNG's Vaporizer send-out Volume will increase to 4.5 Mtpa to 9 Mtpa upon completion of the project. The terminal will also have the largest LNG storage facility in the world with its 260,000 cubic meters (m3) storage capacity.

Jan 2015

Construction works of the project are ongoing.

Aug 2014

SLNG awards Samsung Engineering and Construction $542 million EPC contract for the project.

Aug 2014

Fluor is serving as a subcontractor to Samsung C&T in providing detailed engineering for the balance of the plant, as well as operational readiness and construction support services for engineering.

Aug 2014

Construction of phase 3 is scheduled to begin in Q4 2014. The regasification facilities are expected to be completed by 2017, while the fourth tank is expected to be completed by 2018.

Apr 2014

SLNG is planning to announce the tender for the project.

Oct 2013

An Expression of Interest (EoI) for the project has been issued to potential contractors possessing the requisite capability. The final investment decision for the project will be taken in mid-2014.

Feb 2013

A final decision on whether to build the fourth LNG tank is expected by the end of 2013. Construction is scheduled to be completed by 2017.

Nov 2012

SLNG awards WorleyParsons an engineering design contract to study the terminal's expansion plans.

Oct 2012

Singapore LNG Corporation (SLNG) plans to build the fourth liquefied natural gas tank for Jurong Island Liquefied Natural Gas (LNG) Terminal project.

74 Automation

| September 2018

FEATURED PROJECT

Project Scope The project scope includes: The fourth storage tank will increase the facilityâ&#x20AC;&#x2122;s storage capacity by 260,000 cubic meters (m3) to a total of 800,000 m3. Jetty for vessels ranging from 10,000 m3 to 40,000 m3. Capacity expansion from 6 million tonnes per annum (Mtpa) to 11 Mtpa. A new terminal substation. Additional open rack vaporizers. LNG booster pumps. Equipment to allow the correction of Wobbe Index of regasified LNG. Regasification facilities.

Project Finance Singapore LNG Corporation (SLNG) is the client of the project.

Project Contractors EPC PQ

Bidders

Samsung C&T Engineering and Construction Group

Awarded Samsung C&T Engineering and Construction Group

FEED PQ

Bidders

WorleyParsons

Awarded

WorleyParsons

Sub-Contractors PQ

Bidders

Awarded Rotary Engineering Limited Rotary Engineering Limited Fluor Corporation

Project Schedules 4Q-2012

Project Announced

4Q-2013

Feasibility Study

3Q-2014

Engineering & Procurement

4Q-2014

Construction

4Q-2018

Completed

Project Personnel Valliappan Thenappan - Proposals Engineer - Rotary Engineering Limited