August 2018 Vol.6 Issue 4
INTERVIEW WITH Bhawana Suphavilai President - PTT Energy Solutions President - ISA Thailand
FEATURED PROJECT Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion
1st ISA Thailand Section Event 2018
DMS ANALYTICS IRPC - Maximum Aromatics (MARS) Project
POST SHOW REPORTS 1st ISA Malaysia Automation Conference and Exhibition 2017 1st ISA Analysis Division Singapore Symposium 2017
FIRST WORD
August 2018 Vol.6 Issue 4
INTERVIEW WITH Bhawana Suphavilai President - PTT Energy Solutions President - ISA Thailand
FEATURED PROJECT Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion
DMS ANALYTICS IRPC - Maximum Aromatics (MARS) Project
POST SHOW REPORTS
1st ISA Thailand Section Event 2018
1st ISA Malaysia Automation Conference and Exhibition 2017 1st ISA Analysis Division Singapore Symposium 2017
Automation Insight! August 2018 Vol. 6 Issue 4 PUBLISHED BY Data Media Systems (for private distribution) President & CEO Mohammed Loch mloch@dmsglobal.net Operations Director Sara Loch sloch@dmsglobal.net Content Writer & Editor Rima Ravi rravindran@dmsglobal.net Editorial Designer Vishnu Raj vraj@dmsglobal.net Although all efforts to ensure accurate reporting are taken, some errors may occur. The views and opinions herein are not those of the Publishers. All Rights reserved.
Content Pages
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First Word DMS Analytics INSIGHT! Feature 1st ISA Thailand Section Event 2018 Post Show Reports Digitalization Process Safety Featured Project DMS CSR
Advertisers Index Pages
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DMS Analytics I Safe DMS Events DMS Promostation ARC Advisory Group DMS Projects DMS Global
Dear DMS Members, A lot has been said about the future of the oil and gas downstream industry in light of the expected rise in use of the Electrical Vehicle (EV) at the expense of the Internal-Combustion Engine (ICE) and I would like to provide my thoughts since the future of the oil and gas industry has a major bearing on the process automation and control world. There are different aspects to consider when forecasting the future need for oil and gas which I will simplify as population growth, GDP and battery technology. Population is set to grow which will obviously mean that the need for energy is going to rise especially as mobility and smartphone usage increases with rises in GDP. However, battery technology is not going to increase that quickly to make EVs sellable in the developing world where infrastructure will continue to be a challenge for many tens of years. Not only will infrastructure be difficult to overcome but so will the resale value of cars. Most ICE cars depreciate by some 60% in the first 5 years but then slow down so that it flat-lines after 10 years. EVs on the other hand will depreciate as much as 90% over the same period and the reason for this is that the batteries, which cost more than the value of the car at any point after driven off the forecourt, will need to be replaced. Most EVs will be leased for this reason but since many in the developing world only have enough money to purchase used cars, they won’t be about to purchase a car that is about to need a full battery change-out. We also have to consider that at ambient temperatures above 20oC the battery life expectancy starts to drop fast such that at 40oC the battery’s life is expected to half. Many developing countries have hotter weather. OK so the developing world where most growth in manufacturing will come from will stick with ICEs for many years to come and so let’s look at the developed world where the green community resides. We’ve already shown that it doesn’t make sense to purchase an EV due to its unfathomable depreciation but are there other reasons? The uptake has flattened-off in Europe now that governments have stopped giving subsidies to purchase them showing that, even when many adopt green policies, money talks. But why did the governments stop handing out money to purchase them? Perhaps because they realised that the only winner was Elon Musk or perhaps they realised that an increase in the use of EVs will lead to a huge dent in their budgets. Yes, something that I have not seen anyone ever mention in-conjunction with EVs, we will have to pay more tax elsewhere to pay for them. Why? Because 70% of the price at the petrol pump is tax. A revenue stream that increases year on year due to more cars being on the road and one that would be hard to pass on to the price of electricity since domestic use accounts for more and why should they pay for the motorist? Electric vehicles are therefore not the immediate future as much as many believe they will be and so the downstream O&G industry has many years of life left in it and the process automation industry has life in it too. Kind Regards,
Kind Regards,
Mohammed Loch President and CEO, DMS Global Director Industry Development International Society of Automation (ISA)
Hugh Wingrove Editor-in-Chief DMS Global
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DMS ANALYTICS
IRPC - Maximum Aromatics (MARS) Project In the third quarter of 2017, IRPC Plc, the petrochemical component of Thailand’s national oil and gas conglomerate PTT Plc, announced its plans to increase its production of olefins and aromatic output through a project called “Beyond Everest” located in Rayong. Beyond Everest project scope involved boosting production capacity of ethylene to 560,000 tonnes per year at the company’s existing production, whose current capacity is 400,000 tonnes. In the first quarter of 2018, IRPC decides to revamp and rename “Beyond Everest” into “MARS (Maximum Aromatics)” project. The MARS project aims to increase the production of olefins and aromatic output by converting some refined oil into petrochemical feedstock. The MARS project has been reassessed time and time again for the past two years given the difficulty of predicting development costs and was initially
estimated to cost $1.2 billion. Production capacity is currently expected to increase to 1.3 million tonnes of paraxylene (PX) annually and 500,000 benzene as compared to its previous production capacity of 1 million tonnes of paraxylene and 300,000 tonnes of benzene. Included in the $1 billion budget, the MARS project also entails a $400 million revamp of an olefins project which composes of a production facility for ethylene and propylene and aims to increase ethylene production to 500,000 tonnes while increasing propylene capacity to 250,000 tonnes yearly. In the third quarter of 2018, IRPC is finalizing its pre-building schematics for the MARS project with completion expected by year-end. The construction period is also expected to commence by mid to late 2019 with commercial production slated by the year 2023.
Malaysia’s Asia Petroleum Hub Malaysia’s oil and gas industry was said to have started in 1910’s Sarawak oil discovery. This has created numerous opportunities for Malaysia, attracting foreign oil companies to invest and create employment opportunities for the locals. The industry became more prominent across the globe and has spawned a thriving upstream and downstream business involving local companies and creating jobs as well. Planning carefully along with effective legislature has led to the effective and efficient management of Malaysia’s oil and gas resources. Asia Petroleum Hub (APH) has a potential to become a major market for petroleum products because it is one of the largest petroleum storage projects in Asia. The project involves the construction of a petroleum storage facility with a 950,000m3 capacity on 40 hectares of land. It includes an oil storage terminal, seven fixed berths for vessels, a single-point mooring system for ultra-large crude carriers, a logistics hub, and a ship repair and maintenance center, and the installation of loading facilities for tanker trucks, bunker barges for offshore bunkering of ships, and other safety systems.
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The Asia Petroleum Hub oil terminal is located in Iskandar Malaysia, Johor within the Free Commercial Zone (FCZ) of Tanjung Pelepas. The APH is designed to provide trans-shipment and storage facilities and serve as a strategic hub to domestic and regional markets. Once completed, the project will become one of the largest fully integrated terminals in the world. Construction works have been ongoing for the project as it is targeted to be completed by 2019.
DMS ANALYTICS
LNG Terminal Expansion Project Singapore LNG Terminal was completed in May, 2013 and consisted of two storage tanks. A third tank and regasification facilities have been added in Q1 2014, increasing terminal’s capacity to 6 million tonnes per annum (MTPA). Singapore LNG Corporation (SLNG) is now developing the phase 3 expansion of the existing terminal. The project aims to increase the capacity of LNG from 6 million tonnes per annum (MTPA) to around 11Mtpa. The phase 3 of the project will include the construction of a 260,000-cubic meters fourth storage tank and the added key facilities of a new terminal substation, additional open rack vaporizers (ORVs) and LNG booster pumps. Back in April 2014, SLNG issued a tender for the engineering, procurement, and construction (EPC) contract. On 26 August the client awards Samsung C&T Corporation the main contract. The sub-contractors
for the project include VSL Singapore, Kok Chang Scaffolding, Fluor, Loh & Loh Construction, Kogas-Tech, Woongnam Singapore, Antara Koh, CS Construction & Geotechnic, Hiap Seng Engineering. Currently, the project is in construction stage and is scheduled to be completed by Q4 2018. The regasification facilities have been completed in September 2017. The new fourth LNG storage tank will be one of the largest storage tanks in the world, and receive a full cargo load from a Q-Max carrier (which is currently the largest LNG carrier in the world). The project will not only enhance energy security but also help to meet increasing domestic gas demand, supporting Singapore’s LNG sector. SLNG terminal has potential for development of phase 4 should there be investment in the future.
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INSIGHT! FEATURE
Interview with Bhawana Suphavilai President – PTT Energy Solutions President – ISA Thailand
Q) When did you join PTT and what roles have you played in the company since you started? I am currently President of PTT Energy Solutions Co.,Ltd. in Thailand where I oversee PTTES consulting services group and supports PTT Group’s Operational Excellences strategies. Prior to this key role, I was Managing Director of Thaioil Energy Solutions Co.,Ltd. during 2008 – 2011. I was promoted to this role from my previous position of Technology Manager at Thaioil. Q) What does the responsibilities of President PTT Energy solutions consist of and how much time does Process Automation take in your activities? I ensure business model to proactively provide the technical consultancy in the Theme of TIPPS: Technical capability enhancement, asset Integrity & reliability, Performance Enhancement, Project development and Process Safety. Apart from the normal duty, I ensure PTT group business strategy alignment especially in Clean & Green Strategy through Digital Transformation. PTTES’s role in digital transformation is to support clients to discover what the objectives and expected outcome from digital technology applications and define the scope through digital development.
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Q) Why was ISA Thailand set up? PTTES has provided several technical conferences to its clients for years in order to be the knowledge sharing platform among the clients as knowledge based society or community of practitioner to serve the adult learning. PTTES also engaged the technology vendors/ supplier to demonstrate the updated technology which would support performance and reliability improvement in the operating companies. PTTES also co-host with some organization who arranging the technical conference with the similar objectives and ISA conference is one of them. The kind of conference also creating networking among the peers in the similar business. Q) What are your thoughts on the topics selected this year and what subjects would you like to see covered next year? The topics are in various fields from instrumentation, automation, control to advanced process control, energy efficiency, productivity improvement to process safety. These could attract various group of technical participants to create networking and learning in various areas. However, this is challenged to keep attention of the focused group of participants as normally arranged.
1st ISA THAILAND SECTION EVENT 2018
1st ISA Thailand Section Event 2018 www.isa-thailand.org 28th – 29th August 2018 Centara Grand Mirage Beach Resort Pattaya - Thailand EXPERIENCE THE FUTURE.
#ISAThailand www.isa-thailand.org
Organised By:
Hosted By
Diamond Sponsor
Gold Sponsors
Bronze Sponsors
Supported By
Official Logistics Partner
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Event 2018
1 ISA THAILAND SECTION EVENT 2018 www.isa-thailand.org st
28th – 29th August 2018 Centara Grand Mirage Beach Resort Pattaya - Thailand
Schedule
#ISAThailand
EXPERIENCE THE FUTURE.
Organised By:
www.isa-thailand.org
Day One: Tuesday 28th August 2018 7:15am – 8:15am Registration 8:15am – 8:40am Keynote Speeches
Mohammed Loch President & CEO - DMS Global Director Industry Development - ISA
Bhawana Suphavilai President - PTT Energy Solutions President - ISA Thailand
Friedhelm Best Vice President - HIMA Asia Pacific
8:40am – 10:20am Digitalization Speakers Speakers
Bob Gill General Manager, Southeast Asia ARC Advisory Group Presentation: IT/OT Organizational Design for Successful Digital Transformation
Ir. V.R.Harindran Sr Custodian I & C PETRONAS President- ISA Malaysia Presentation: Digital Challenges in Oil & Gas Industries
Taweelarp Pornkul VP Reliability & Asset Integrity PTT Energy Solutions Presentation: Driving Operational Excellence through Digitalization
Tutpol Ardsomang Reliability Engineering & Data Science Manager Rayong Engineering and Plant Service Co.,Ltd Presentation: Machine Learning for Online Error Detection of Ethylene Gas Chromatography
10:20am – 11:00am Ribbon Cutting & Exhibition Tour 11:00am 11:00am –– 12:45pm 12:45pm Digitalization Digitalization Speakers Speakers
Dr. Anukoon Asawachatroj Dirk Pretorius Chairman General Manager – Projects FieldComm GroupAsia ThaiPacific Association Automation, Presentation: HONEYWELL PROCESS SOLUTIONS Digitalization in Process Presentation: Automation IIOT to Optimize Performance
Dirk Pretorius Anand Makhija GeneralTechnical ManagerDirector – Projects Automation, Asia Pacific PAS Global LLC HONEYWELLPresentation: PROCESS SOLUTIONS Presentation: Better Knowledge of Safe Operating IIOT totoOptimize Limits ImprovePerformance Human Reliability
Anand Makhija Dr. Anukoon Asawachatroj TechnicalManager DirectorSEA Software PAS Global LLC Rockwell Automation Presentation: Presentation: Better Knowledge of Safe Operating Digitalization in Process Automation Limits to Improve Human Reliability
Oveldo OveldoHalim HalimJungestian Jungestian Account AccountManager Manager Rockwell RockwellAutomation Automation Presentation: Presentation: Digital DigitalTransformation Transformation–– The TheConnected ConnectedEnterprise EnterpriseJourney Journey
12:45pm – 2:00pm Lunch & Exhibition Networking 2:00pm – 4:00pm Advanced Process Control & Optimisation 11:30am – 1:00pm Advanced Process Control & Optimisation / Productivity Improvement Speakers Speakers
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Dirk Pretorius General Manager – Projects Automation, Asia Pacific HONEYWELL PROCESS SOLUTIONS Presentation: IIOT to Optimize Performance
1st ISA THAILAND SECTION EVENT 2018
Anand Makhija Technical Director PAS Global LLC Presentation: Better Knowledge of Safe Operating Limits to Improve Human Reliability
Dr. Anukoon Asawachatroj Software Manager SEA Rockwell Automation Presentation: Digitalization in Process Automation
Oveldo Halim Jungestian Account Manager Rockwell Automation Presentation: Digital Transformation – The Connected Enterprise Journey
12:45pm – 2:00pm Lunch & Exhibition Networking 2:00pm – 4:00pm Advanced Process Control & Optimisation 11:30am – 1:00pm Advanced Process Control & Optimisation / Productivity Improvement Speakers Speakers
Bui Huu Thanh Alan Wong Supervisor Control and Instrumentation Technical Consulting Binh Son Refining Engineer and Compressor Joint Controls Corporation Petrochemical Stock Company Presentation: Presentation: Improving Productivity Whileto Impact of Lightening / Thunder Maintaining MachineryTurbomachinery Vibration SignalsSafety
Mohamed Abousalem Mohamed Abousalem Asia Pacific Commercial Leader Asia Pacific Commercial Leader Compressor Controls Corporation Compressor Controls Corporation Presentation: Presentation: Synergetic Optimization of Process Synergetic Optimization of Process and Turbomachinery Controls and Turbomachinery Controls
Peter Sieber Vice President Region China Fahad Al Kalbani Vice President Norms & Standards Control & Automation Engineer Petroleum Development of Oman HIMA Germany Presentation: Presentation: Turbomachinery Control: Advanced Process Control & Optimisation Integrating Safety and Control
Pavan Kulkarni Technical Consulting Engineering HIMA Asia Controls Pacific PteCorporation Ltd Compressor Presentation: Presentation: Turbomachinery Control: Only an Efficient Turbomachinery Integrating Safety And Control Can be Clean & Green
Fahad Al Kalbani Control & Automation Engineer Petroleum Development of Oman Presentation: Automated ESD Valve Timer
4:00pm – 5:30pm Coffee Break & Exhibition Networking
Day Two: Wednesday 29th August 2018 7:30am – 8:30am Registration 8:30am – 10:15am Industrial Control Systems Cybersecurity Speakers
Gilles Loridon CEO Global Security Network Presentation: Cases Studies: Implementing IEC 62443 Zones & Conduits in The Real World
Peter Sieber Vice President Region China Vice President Norms & Standards HIMA Germany Presentation: Safecurity: Functional Safety and Cybersecurity
Panida Dhetsupakarn Instrument Specialist PTT Global Chemical Presentation: GC Industrial Control System/ OT Cyber Security Project
Jonathan Tam Cyber Security Consultant, APAC Schneider Electric Systems Presentation: How do you Capitalize on Opportunities from the IIoT While Managing Cyber Risk?
10:15am – 11:00am Coffee Break & Exhibition Networking 11:00am - 12:45pm Field Instruments Speakers
Vinay Kariwala Technology Manager ABB
Huynh Anh Phuoc Maintenance Supervisor Binh Son Refining and
Corrie van Rensburg Modular Systems & FI Attach Sales Lead HONEYWELL PROCESS SOLUTIONS
Sombat Tuntiwong Managing Director VEGA Instruments Co.,Ltd.
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Gilles Loridon CEO Global Security Network Presentation: Cases Studies: Implementing IEC 62443 Zones & Conduits in The Real World
Panida Dhetsupakarn Instrument Specialist PTT Global Chemical Presentation: GC Industrial Control System/ OT Cyber Security Project
Peter Sieber Vice President Region China Vice President Norms & Standards HIMA Germany Presentation: Safecurity: Functional Safety and Cybersecurity
Jonathan Tam Cyber Security Consultant, APAC Schneider Electric Systems Presentation: How do you Capitalize on Opportunities from the IIoT While Managing Cyber Risk?
1st ISA THAILAND SECTION EVENT 2018
10:15am – 11:00am Coffee Break & Exhibition Networking 11:00am - 12:45pm Field Instruments Speakers
Vinay Kariwala Technology Manager ABB Presentation: Digital Technologies for Reliable Operation and Maintenance of Measurement Devices
Huynh Anh Phuoc Maintenance Supervisor Binh Son Refining and Petrochemical Joint Stock Company Presentation: Suitable Flow Meter for Slurry Service
Corrie van Rensburg Modular Systems & FI Attach Sales Lead HONEYWELL PROCESS SOLUTIONS Presentation: Dealing with Saturated Steam: Achieve Accurate Guided Wave Radar Readings in Challenging Boiler Applications
Sombat Tuntiwong Managing Director VEGA Instruments Co.,Ltd. Presentation: The Future is Radar 80 GHz
12:45pm – 2:00pm Lunch & Exhibition Networking 2:00pm – 4:00pm Process Safety Speakers Speakers
Tran Tan Chuc C&I Department Manager, Maintenance Division Binh Son Refining and Petrochemical Joint Stock Company Presentation: Apply Voting Protection Solution and SIL Verification to Improve Reliability and Safety of the Control Loops
Alan Wong Technical Consulting Engineer Compressor Controls Corporation Presentation: Improving Productivity While Maintaining Turbomachinery Safety
Sujith Panikkar Director Of Consulting HIMA Asia Pacific Pte Ltd Presentation: SIS Safety Lifecycle Management For Major Hazards Installations
Johan Sandberg Senior Business Development Manager Emerson Automation Solutions, Rosemount Tank Gauging Presentation: Prevent Floating Roof Disasters Using Modern Wireless Radar Monitoring
Dr. Issam Mukhtar Functional Safety Consultancy Schneider Electric Presentation: Optimisation of Safety Instrument System in Maintenance and Operation
4:00pm – 5:00pm Coffee Break & Exhibition Networking
www.isa-thailand.org Hosted By
Diamond Sponsor
Gold Sponsors
Bronze Sponsors
Supported By
Official Logistics Partner
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1st ISA THAILAND SECTION EVENT 2018
Keynote Speakers Mohammed Loch President & CEO - DMS Global Director Industry Development – ISA Mohammed Loch is the President & CEO of DMS Global. DMS Global’s range of activities include Events, Publishing, Video Production, Web Services, PR & Branding Solutions, ultimately complementing its project intelligence database. With this diverse range of activities, DMS is the only media company that can truly call itself a marketing specialist for the Energy Sector. Other than DMS Global, Mohammed’s other roles include; the Director Industry Development for the International Society of Automation (ISA), the Middle East, Africa & Asia Pacific Partner of the ARC Advisory Group, Regional Director Middle East for the Manufacturing Enterprise Solutions Association (MESA) as well as FieldComm Group, Director of Market Intelligence for the Bilateral US-Arab Chamber of Commerce, and Partner & Executive Director of the Choice to Change Foundation.
Bhawana Suphavilai President - PTT Energy Solutions President - ISA Thailand Bhawana Suphavilai is currently President of PTT Energy Solutions Co.,Ltd. in Thailand where she oversees PTTES consulting services group and supports PTT Group’s Operational Excellences strategies. Prior to this key role, she was Managing Director of Thaioil Energy Solutions Co.,Ltd. from 2008 – 2011. She was promoted to this role from her previous position of Technology Manager at Thaioil. Bhawana has extensive experience with a key focus on hydrocarbon management review, refinery master planning, and energy & margin improvement. She holds a Bachelor Degree Chemical Engineering, First Class Honor from King Mongkut’s University of Technology Thonburi, (KMUT-T) and subsequently attained a Master Degree Public Administration from the National Institute of Development Administration (NIDA) in 2004.
Friedhelm Best Vice President - HIMA Asia Pacific In the role of the Vice President Asia Pacific Region, Friedhelm Best has responsibility for HIMA’s business across Asia and the Pacific region. This includes the activities in Sales, Consulting, Engineering, Service, Administration and Finance. The HIMA Group is the world’s leading independent provider of solutions for safety-critical applications. Formerly Sales Director for Europe and Africa, Friedhelm Best has extensive experience in international business and was responsible for notable large-scale projects. Prior to this, Friedhelm worked as Director of Global Key Account Management Industry in the Electrical Sector of Eaton Corporation. He was responsible for coordinating activities for global accounts in selected key segments as Marine & Offshore. Friedhelm began his career as a sales engineer at HARTING in Germany, and was subsequently key account manager for Automotive Production. Friedhelm earned degrees in precision engineering from the University of Applied Sciences in Wilhelmshaven and in industrial engineering and management from the University of Applied Sciences in Emden. He is a certified Functional Safety Engineer (TÜV Rheinland) and is located in Singapore.
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1st ISA THAILAND SECTION EVENT 2018
Digitalization DAY 1 (28th August) 8:40 am - 10:20 am Bob Gill General Manager, Southeast Asia ARC Advisory Group Presentation: IT/OT Organizational Design for Successful Digital Transformation Bob Gill is responsible for managing ARC Advisory Group’s business operations and market research activities in Southeast Asia. ARC provides technology research, advisory and consulting services to industrial automation and software suppliers as well as to end-user companies in the manufacturing, infrastructure and energy sectors. Bob is a frequent speaker, chairperson and panel member at company and industry conferences. Recent (2018) engagements include: Industry of Things World Asia; Honeywell Asia Pacific Channel Partner Conference; Singapore ICS Cyber Security Conference; and Yokogawa Asia Pacific User Conference. His work experience includes engineering roles (15 years) in the UK and Singapore, at British Aerospace, General Electric Company, and SIMTech. He also had a decade-long career in industrial technology media as editor of several leading publications. His qualifications include BSc in Electronics and MSc in Manufacturing Systems Engineering (both from University of Wales, UK), and an MBA from NTU in Singapore.
Ir. V.R.Harindran Sr Custodian I & C PETRONAS President - ISA Malaysia Presentation: Digital Challenges in Oil & Gas Industries Ir. V.R.Harindran is the Senior Custodian, Instrument & Control, at Group Technical Solutions (GTS), Project Delivery & Technology (PD&T) Division of PETRONAS. He is also the Group Technical Authority, Instrument & Control for the PETRONAS Group of companies. He is also an Associate Professor in the Electrical & Electronics Department of University Technology PETRONAS (UTP). He holds a B.Sc in Electrical & Electronics Engineering (1984) and M.Sc. in Technology Management (2010), both from UK universities. Ir. V.R.Harindran joined PETRONAS in 1992 as an Instrument Engineer in the PETRONAS Methanol Plant at Labuan. He was then transferred to Malaysian LNG, Bintulu, Sarawak as a Senior Manager, Instrument in 2000. He was transferred to PETRONAS HQ, Kuala Lumpur in 2005 as a Principal Engineer, I&C to oversee the overall instrumentation direction for PETRONAS. His current PETRONAS role covers group-wide capability development of instrument engineers, setting technical standards, directions and providing solutions on instrument & controls for Upstream and Downstream projects and operating units. As the only Senior Custodian in PETRONAS, he also mediates on differences in technical and business opinions between the management and the various engineering disciplines in the group. Prior to joining PETRONAS, Ir. V.R.Harindran was the Head of electrical & Instrument at Sabah Gas Industries Sdn. Bhd., Labuan.
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1st ISA THAILAND SECTION EVENT 2018 Taweelarp Pornkul VP Reliability & Asset Integrity PTT Energy Solutions Presentation: Driving Operational Excellence through Digitalization Taweelarp Pornkul is a Vice President – Reliability and Asset Integrity of PTT Energy Solutions and responsible for delivering technical consulting services to customer inside and outside the PTT Group company. He is also acting the Vice President- Process Safety. He has process automation and process safety background with a wide exposure and long experience in maintenance, project engineering, integrity and reliability improvement throughout his 22 years’ career in oil refinery and petrochemical plant plus another 10 years of technical consulting business.
Tutpol Ardsomang Reliability Engineering & Data Science Manager Rayong Engineering and Plant Service Co.,Ltd Presentation: Machine Learning for Online Error Detection of Ethylene Gas Chromatography Tutpol Ardsomang has been working as a reliability engineer since 2006. He has experienced in Safety Instrument System (SIS), Field instrument and Control system engineering design and project improvement and implementation. He also has more than 7 years of experience in RCM and SIL implementation and consultant in petrochemical process eg. Polyolefin, Olefin, VCM and etc. In 2013, he obtained Master degree in Reliability and Maintainability Engineering specialized in Prognostic from the University of Tennessee, Knoxville. Since then he has continued his role in reliability engineering focusing more on Predictive and Prognostic Analytic using Machine Learning to enhance predictive maintenance capability. Currently he becomes a manager of Digital Asset Reliability Management – Reliability Engineering & Data Science taking care of Digital Transformation for entire SCG’s Maintenance & Reliability works.
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1st ISA THAILAND SECTION EVENT 2018
Digitalization DAY 1 (28th August) 11:00 am – 12:45 pm
Dr. Anukoon Asawachatroj Chairman FieldComm Group Thai Association Presentation: Digitalization in Process Automation Dr. Anukoon is the Software Manager, Southeast Asia for Rockwell Automation Thailand. Based in Bangkok, Anukoon is responsible for managing the growth of Rockwell Automation Visualization & Information Software in Indonesia, Malaysia, Myanmar, Pakistan, the Philippines, Singapore, Thailand, and Vietnam. Anukoon originally joined Rockwell Automation in 2014 as Regional Technical Consultant. He advanced into roles of increasing responsibility in customer-facing roles, including solution delivery and consulting. As a TUV FS Certified Engineer, Anukoon is an active member of professional societies including Thai Industrial Standard Institute, King Mongkut Institute of Technology Ladkrabang and FieldComm Group Thailand Anukoon holds a Ph.D in Technopreneurship and Innovation Management, MBA in Finance and Bachelors of Engineering in Electrical Engineering from Chulalongkorn University
Dirk Pretorius General Manager – Projects Automation, Asia Pacific HONEYWELL PROCESS SOLUTIONS Presentation: IIOT to Optimize Performance Dirk Pretorius is the General Manager Projects in HPS for the Asia Pacific region. He is based in Kuala Lumpur, Malaysia. Dirk joined Honeywell in 2003 as a Project Manager after which he was appointed as Global Engineering Leader for the Advanced Solutions Manufacturing Execution Systems (MES) business. Subsequently Dirk held positions as Advanced Solutions business leader for Eastern Europe, Projects Director for Europe Middle East and Africa, and currently Global Engineering Director for HPS P&AS. During this period Dirk lived in South Africa, The Netherlands, the United Arab Emirates and Russia.
Anand Makhija Technical Director PAS Global LLC Presentation: Better Knowledge of Safe Operating Limits to Improve Human Reliability Anand Makhija is the Technical Director at PAS with over 13 years of experience in the Oil and Gas and Energy industry. Anand is a subject matter expert in control systems cyber security, process safety, automaton integrity and IPL assurance. Over the years, he has conducted several workshops in Asia Pacific and has been involved in operations management projects in North America, Europe and Asia Pacific.
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1st ISA THAILAND SECTION EVENT 2018 Oveldo Halim Jungestian Account Manager Rockwell Automation Presentation: Digital Transformation – The Connected Enterprise Journey Oveldo Jungestian is the Account Manager for Rockwell Automation, based in Indonesia. Oveldo is responsible for the daily hands-on service to clients, offering timely, creative solutions to meet their needs. Oveldo, joined Rockwell Automation as Market Access Manager in 2013. In that role, he was responsible for the distributor and system integrator relationship in Indonesia. Oveldo holds a Bachelor’s degree Electrical Engineering and a Masters in Management, Marketing Management from Universitas Katolik Indonesia Atma Jaya.
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1st ISA THAILAND SECTION EVENT 2018
Advanced Process Control & Optimisation DAY 1 (28th August) 2:00 pm – 4:00 pm
Bui Huu Thanh Control and Instrumentation Supervisor Binh Son Refining and Petrochemical Joint Stock Company Presentation: Impact of Lightening / Thunder to Machinery Vibration Signals Thanh B.H. was born on 25th November of 1981, in Vietnam. He is working at Control and Instrumentation (C&I) department in Binh Son Refining and Petrochemical JSC (Vietnam) as C&I maintenance supervisor. He has experience over 10 years in PLC control system, Machinery Monitoring system and some instrumentation.
Mohamed Abousalem Asia Pacific Commercial Leader Compressor Controls Corporation Presentation: Synergetic Optimization of Process and Turbomachinery Controls Mohamed Abousalem joined Compressor Controls Corporation (CCC) in Singapore in 2016 as the Asia Pacific Commercial Leader, responsible for business development support, proposal generation, terms & conditions and commercial negotiation. He graduated from Cairo University of Egypt with a Bachelor’s Degree in Mechanical Power Engineering in 2010. He joined Uhde ThyssenKrupp as a Process Piping Engineer in 2011 and Invensys as a Turbomachinery Control Engineer in 2012, participated in projects in Middle East, Qatar, Philippines and Singapore as a Project Engineer and Site Commissioning Engineer before joining CCC.
Pavan Kulkarni Technical Consulting Engineering Compressor Controls Corporation Presentation: Only an Efficient Turbomachinery Can be Clean & Green Pavan Kulkarni is the Technical Consulting Engineer of Compressor Controls Corporation based in India. He graduated from Birla Institute of Technology in India with a Master’s Degree in Mechatronics. He has held various technical positions in his 21 years of professional career, which includes ABB, Combustion Engineering, Triconex and GE/KPMG before joining CCC in 2005 as a Senior Field Service Engineer.
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1st ISA THAILAND SECTION EVENT 2018 Peter Sieber Vice President Region China Vice President Norms & Standards HIMA Germany Presentation: Turbomachinery Control: Integrating Safety and Control Peter Sieber is a graduate at Hannover/Germany and is an expert in industrial and safety automation. His 33-year career includes management and sales positions with leading international automation companies. He joined HIMA in 2014 as General Manager Global Sales and became Vice President Norms and Standards and Vice President Region China in 2017. Additionally, he is responsible for the review and expansion of the HIMA portfolio. Peter participates on the steering committees working on Functional Safety (IEC 61508) and IT Security (IEC 62443), along with IEC TC 65 WG 20.1 (application of IEC 61508 and IEC 62443 in parallel). He is actively involved in the process of defining Functional Safety guidelines and IT Security guidelines for Process Automation applications.
Fahad Al Kalbani Control & Automation Engineer Petroleum Development of Oman Presentation: Automated ESD Valve Timer Control & Automation Engineer, working for Petroleum Development of Oman (PDO) for 6 years. I received my Bachelor’s degree in Electronic Engineering from Caledonian College of Engineering. I have a Master’s degree in Control & Automation from Newcastle University, and my Doctoral degree from Newcastle University is in Process Control Engineering. Currently, I’m being involved to be a technical member of various international conferences.
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1st ISA THAILAND SECTION EVENT 2018
Industrial Control Systems Cybersecurity DAY 2 (29th August) 8:30 am – 10:15 am Gilles Loridon CEO Global Security Network Presentation: Cases Studies: Implementing IEC 62443 Zones & Conduits in The Real World Gilles Loridon is an InfoSec Consultant for more than 19 years and in IT for 24 years. He has been leading and implementing InfoSec projects for Security Agencies and Energy companies in EMEA. As prime consultant, Gilles has been conducting, InfoSec Audits, ICS ISMS implementations and Awareness Training.
Peter Sieber Vice President Region China Vice President Norms & Standards HIMA Germany Presentation: Safecurity: Functional Safety and Cybersecurity Peter Sieber is a graduate at Hannover/Germany and is an expert in industrial and safety automation. His 33-year career includes management and sales positions with leading international automation companies. He joined HIMA in 2014 as General Manager Global Sales and became Vice President Norms and Standards and Vice President Region China in 2017. Additionally, he is responsible for the review and expansion of the HIMA portfolio. Peter participates on the steering committees working on Functional Safety (IEC 61508) and IT Security (IEC 62443), along with IEC TC 65 WG 20.1 (application of IEC 61508 and IEC 62443 in parallel). He is actively involved in the process of defining Functional Safety guidelines and IT Security guidelines for Process Automation applications.
Panida Dhetsupakarn Instrument Specialist PTT Global Chemical Presentation: GC Industrial Control System/OT Cyber Security Project Panida Dhetsupakarn is a specialist in Instrument, Integrity, Reliability, and Engineering with PTTGC group in Rayong, Thailand. She holds a bachelor’s degree in Instrument Engineering and is a certified Functional Safety Engineer with TUV. She has more than 20 years of experience in DCS, ESD, PLC and Control in various automation systems of the petrochemical plant.
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1st ISA THAILAND SECTION EVENT 2018 Jonathan Tam Cyber Security Consultant, APAC Schneider Electric Systems Presentation: How do you Capitalize on Opportunities from the IIoT While Managing Cyber Risk? Jonathan Tam, joined Schneider Electric as Cyber Security Consultant, APAC. Jonathan is responsible for the development of cybersecurity business in SEA & APAC. Â He supports the cybersecurity sales effort throughout the region, and assist in technical advisory & consultancy to customers. He has over 15 years of Cyber Security experience, certified experience in Cyber Security domain and multiple operating systems & network platforms. Competent grasp in IT technology & plant architectures on various Control Systems technology platforms. Jonathan has Cyber Security engagement experience at diverse industry verticals, ranging from Oil and Gas, financial sector to government authorities. Areas of responsibilities include Cyber-Security Assessment & Audit, Cyber Consultancy & advisory. Enterprise-class information technology architecture and design. Compliance and risk analysis, solutions design / implementation Previously, Jonathan lead position in operations in cyber security consulting services, cyber security technology service delivery, managed cyber security services, and in governance compliance assurance.
Automation
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1st ISA THAILAND SECTION EVENT 2018
Field Instruments DAY 2 (29th August) 11:00 am - 12:45 pm Vinay Kariwala Technology Manager ABB Presentation: Digital Technologies for Reliable Operation and Maintenance of Measurement Devices Vinay Kariwala is Technology Manager for Business Unit Measurements & Analytics in South Asia HUB in ABB. Earlier, he was Group Manager for Control & Optimization group in Corporate Research Centre at ABB, Bangalore, India. Prior to joining ABB in 2012, he was an Assistant Professor in Department of Chemical Engineering at Nanyang Technological University, Singapore. He got his Ph.D. degree from University of Alberta, Edmonton, Canada in 2004. His current research interests are in Plantwide Control, Process Monitoring, Flow Measurement and Digitalization of Industrial Automation Systems. Huynh Anh Phuoc Maintenance Supervisor Binh Son Refining and Petrochemical Joint Stock Company Presentation: Suitable Flow Meter for Slurry Service Phuoc H.A was born on 29th January of 1984, in Vietnam. Phuoc is working at Control and Instrumentation (C&I) department in Binh Son Refining and Petrochemical JSC (Vietnam) as C&I maintenance supervisor. Phuoc has experience over 10 years in Field Instrument. Corrie van Rensburg Modular Systems & FI Attach Sales Lead HONEYWELL PROCESS SOLUTIONS Presentation: Dealing with Saturated Steam: Achieve Accurate Guided Wave Radar Readings in Challenging Boiler Applications Based in Bangkok, Thailand, formerly from Australia and South Africa,he has over 34 years’ of experience in the petroleum / petrochemicals and other industries (F&B / MMM / WWW etc.). Corrie is responsible for growing the market for Modular Systems and Scale FI across APAC. Previously, he served as Country Manager for Honeywell Thailand – HPS. He holds a Baccalaureus Technologiae – Electrical Light Current from the Vaal University of Technology, RSA. Sombat Tuntiwong Managing Director VEGA Instruments Co.,Ltd. Presentation: The Future is Radar 80 GHz VEGA is a world leader in the area of level, switching and pressure measurement at its headquarters in Germany. Sombat Tuntiwong graduated Electrical Engineering from King Mongkut’s University of Technology Thonburi, who started his career in Instrumentation twenty three years ago, when joining VEGA as a Managing Director since 2008. He then became a management role for VEGA in Thailand, and in parallel to work on the Product Consultant. He got the certificate from Dale Carnegie for High Impact Presentations and he is a speaker for Instrumentation focusing on Level and Pressure and introduction of VEGA applications for the customer and Industrial markets. 20 Automation
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1st ISA THAILAND SECTION EVENT 2018
Process Safety DAY 2 (29th August) 2:00 pm – 4:00 pm Tran Tan Chuc C&I Department Manager, Maintenance Division Binh Son Refining and Petrochemical Joint Stock Company Presentation: Apply Voting Protection Solution and SIL Verification to Improve Reliability and Safety of the Control Loops Tran Tan Chuc was born on 1st November of 1976, in Vietnam. He is Manager of Control and Instrumentation (C&I) department in Binh Son Refining and Petrochemical JSC (Vietnam). He has over 10 years of experience from engineering, installation, commissioning and maintenance for Instrumentation and control system. Background and Training: -1999: He graduated electrical and electronic engineering from Ho Chi Minh University of Technology in Vietnam. -2016: He got master degree of automation and control engineering from Da Nang University in Vietnam.
Alan Wong Technical Consulting Engineer Compressor Controls Corporation Presentation: Improving Productivity While Maintaining Turbomachinery Safety Alan Wong holds an M.S. ChE. from University of Utah, USA and is the Asia Pacific Region Technical Consulting Specialist of Compressor Controls Corporation based in Singapore. His thirteen years of experience in turbomachinery controls encompasses oil & gas upstream/ downstream processes. His responsibilities include developing control solutions that match customers’ needs and providing technical support to the region.
Johan Sandberg Senior Business Development Manager Emerson Automation Solutions, Rosemount Tank Gauging Presentation: Prevent Floating Roof Disasters Using Modern Wireless Radar Monitoring Over 30 years of experience in the Tank Gauging Industry for Onshore and Maritime Markets. Sandberg has held technical, sales and managerial positions in Sweden and in the USA at Rosemount Tank Gauging. Sandberg has a Master’s Degree in Electronics Engineering. Sandberg has presented numerous papers at different events aimed for the Tank Storage Industry. The main topics have been Radar Tank Gauging and Solutions for over fill prevention.
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1st ISA THAILAND SECTION EVENT 2018 Sujith Panikkar Director Of Consulting HIMA Asia Pacific Pte Ltd Presentation: SIS Safety Lifecycle Management For Major Hazards Installations Sujith Panikkar has a Master’s Degree in Safety, Health and Environment Technology from National University of Singapore, Bachelors in Applied Electronics & Instrumentation Engineering from the University of Kerala, India and is a Certified Functional Safety Expert from TÜV Rheinland, TÜV SÜD and CFSE Board, USA. He has over 27 years of experience in the field of Industrial Automation Systems & products for Oil & Gas, Petroleum Refining, and LNG, downstream petrochemicals industry projects including Distributed Control Systems, Foundation Fieldbus and Safety Instrumented Systems (for ESD / BMS / F&G applications) and Intrinsically Safe hazardous area interfaces. He has delivered talks at industry seminars and events including: • APCChe 2012, Singapore – Process Safety Seminar: “Safety Instrumented Systems- A critical Barrier” • 11th TÜV Rheinland International Symposium: Functional Safety in Industrial Applications May 13 - 14, 2014 in Cologne, Germany: “Preventing Spurious Trips in the Chemical Process Plant: The Role of Functional Safety Management” • Singapore ICSS Cyber Security Summit 2016: Near-Miss Incidents Analysis In the Chemical • Process Plant– A Cyber Security Perspective • IChemE HAZARDS 2016 conference, Singapore – Proof Testing of Safety Instrumented Functions. Currently he is a Senior Consultant in Functional Safety and Safety Instrumented Systems at HIMA Consulting Asia Pacific. Dr. Issam Mukhtar Functional Safety Consultancy Schneider Electric Presentation: Optimisation of Safety Instrument System in Maintenance and Operation Graduated from Manchester University in 1977 with PhD in Electrical Engineering, Dr. Mukhtar has been involved industrial instrumentation & controls design since 1978. For last ten years he has been specifically focused on the installation and implementation of Safety Instrumented Systems in heavy industrial applications such as Oil & Gas , Petrochemical, Chemical, Power Generation, Mineral processing, Steelmaking sectors. Dr. Mukhtar is a certified TUV Functional Safety Senior Expert working as consultant for Schneider Electric.
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1st ISA THAILAND SECTION EVENT 2018
Exhibitor Locator ABB LIMITED
B3
COMPRESSOR CONTROLS CORPORATION
A2
Emerson Rosemount Tank Gauging
C2
Global Security Network
B2
HIMA ASIA PACIFIC PTE LTD
B1
HONEYWELL PROCESS SOLUTIONS
A4
i.safe MOBILE GmbH
C1
PAS Global LLC.
D3
PTT Energy Solutions Company Limited (PTTES)
A1
Rockwell Automation
A3
ROTEX AUTOMATION LTD
D4
Schneider Electric Systems (Thailand) Co., Ltd. D2 VEGA Instruments Co.,Ltd.
D1
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1st ISA THAILAND SECTION EVENT 2018
Floor Plan
C1
C2
COFFEE BREAK
A4
A3
B3
B2
D4
A2
COFFEE BREAK
D2
B1
A1
D1
ENTRANCE
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ICS Cybersecurity. Safety. Compliance.
D3
1st ISA THAILAND SECTION EVENT 2018 ABB LIMITED Contact Person: John Lee Address: Lot 608, Jalan Lagoon Selatan, Bandar Sunway 47500 Subang Jaya, Selangor, Malaysia Telephone Number: 00 603 56284475 Mobile Number: 00 612 3990032 Website: www.new.abb.com/products/measurement-products Email: John.lee@my.abb.com Sponsor Type: Bronze Sponsor Stand Number: B3 ABB LIMITED, a pioneering technology leader that works closely with utility, industry, transport and infrastructure customers in roughly 100 countries. With more than four decades at the forefront of digital technologies, ABB is a leader in digitally connected and enabled industrial equipment and systems with an installed base of more than 70,000 control systems connecting 70 million devices. ABB’s history in Malaysia began when the first power generator was installed in 1904 by MFO Oerlikon. Today, we are deploying the competitive advantage of ABB’s R&D strength, global experience and technical know-how with local customer interface, production and engineering capabilities to help customers capitalize on the efficiency and performance improvements that digitalization delivers.
COMPRESSOR CONTROLS CORPORATION Contact Person: Brian Chan Address: 10 Eunos Road 8, #12-06, Singapore Post Centre, Singapore 408600 Telephone Number: (+65) 6408 6220 Mobile Number: (+65) 9173 8173 Website: www.cccglobal.com Email: Ben.bchan@cccglobal.com Sponsor Type: Gold Sponsor Stand Number: A2 CCC (Compressor Controls Corporation) was founded in 1974 as the inventor of the world’s first digital anti-surge control system, and has been serving the process control industry for more than 40 years. Today there are more than 10,000 turbomachinery trains worldwide powered by CCC control solutions – helping customers achieve reliable and efficient plant operation every day. We employ the most knowledgeable and comprehensive team of turbomachinery professionals in the world. Together with our fast and robust automation platforms, and field-proven control applications, we aim to deliver tangible economic benefits to our customers. CCC’s philosophy to own the lifecycle of the entire control system – including hardware, software, and control applications – enables us to develop robust control solutions with global support like no others. Today the CCC brand goes beyond “Compressor Controls Corporation”. By combining the class-leading technologies of CCC, Trinity Integrated Systems and United Controls Group (UCG) brands, CCC delivers you an integrated turbomachinery solution that will solve broader set of challenges. Headquartered in Des Moines, Iowa – USA and with offices located across the globe, we have strategically positioned our specialists to provide an unparalleled level of expertise, consultation, and customer support close to our client base.
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1st ISA THAILAND SECTION EVENT 2018 Emerson Rosemount Tank Gauging Contact Person: Shahrizal Hamly Ramli Address: No. 1, Block A, Jalan SS 13/5, 47500 Subang Jaya, Selangor Darul Ehsan, Malaysia Telephone Number: 00 603 5624 2888 Mobile Number: 00 6012 220 8970 Website: www.Emerson.com Email: ShahrizalHamly.Ramli@Emerson.com Sponsor Type: Exhibitor Stand Number: C2 The Rosemount Tank Gauging System monitors inventory, so you know the exact amount of stored products. The system measures precise batches and custody transfers between ship and shore as well as in pipeline transmissions. Use the system for everyday operations, oil movement, scheduling purposes and blending programs. Keep accurate track of leaks and prevent overfills to reduce environmental impact and the financial consequences of oil losses. Global Security Network Contact Person: Roula Khabbaz Address: PO BOX 41301 Abu Dhabi, UAE Telephone Number: +971 2 6674782 Website: www.gsn.ae Email: roula@gsn.ae Sponsor Type: Bronze Sponsor Stand Number: B2 Global Security Network (GSN) is a UAE based, French-owned company, with more than 17 years of experience in delivering high-end IT Security projects in the Middle East. GSN focuses on integrating specialized IT Security solutions for customers like governmental entities, Critical Infrastructure, Nuclear Power Plants and Oil & Gas in the Middle East. GSN is the only Value-Added Distributor of Fox-IT, Netherlands, in the Middle East. GSN is proud to distribute the Fox Data Diode, the leading European one-way gateway solution to enforce Confidentiality while connecting networks of different Security levels, for National Security, SCADA, and ICS/DCS applications. The Fox Data Diode is the only product in the world certified EAL7+ by the Common Criteria or ISO/IEC 15408. The Fox Data Diode is approved for use up to and including NATO SECRET (NS). GSN also provides Cyber Security Consulting such as Auditing, Cyber Security Risk Management for IT and ICS/ DCS/SCADA systems, Cyber Security Incident Management, Vulnerability Assessment and Penetration Testing. We are very proud to have designed and implemented the rst Information Security Risk Management Framework for ICS/DCS/SCADA systems compliant with ISA/IEC-62443 (formerly ISA- 99). HIMA ASIA PACIFIC PTE LTD Contact Person: Kenneth Kng Address: 10 UBI Crescent, #07-55 UBI Techpark C, Singapore 408564 Telephone Number: 88769222 Website: www.hima.com Email: kenneth.kng@hima.com Sponsor Type: Diamond Sponsor Stand Number: B1 HIMA is the world’s leading specialist in automated safety solutions, protecting a wide range of global customers like BASF, Bayer, BP, ExxonMobil, LANXESS, SHELL, TOTAL, just to name a few, in the process industry, logistics, and the rail sector. We are a German MNC who focuses on providing solutions in the form of cutting-edge safety expertise and technical services to our clients – protecting people, businesses, and the environment. Currently, we have the regional headquarters in Singapore, offices in Malaysia and Australia and we oversee operations in Korea with a sales team in Seoul. Our applications cover the following aspects: • Burner management systems • Turbomachinery control • Pipeline management and control • Emergency shutdown systems • High-integrity pressure protection systems • Fire and gas systems • Rail sector • Mine site safety 26 Automation
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1st ISA THAILAND SECTION EVENT 2018 HONEYWELL PROCESS SOLUTIONS Contact Person: Ben Kun Chai Address: 252/121 25th Floor,Unit A,Muang Thai-Phatra, Bangkok Telephone Number: +66 26933099 Mobile Number: +66 929782265 Website: www.honeywellprocess.com Email: Ben.Chai@honeywell.com Sponsor Type: Exhibitor Stand Number: A4 Honeywell Process Solutions (www.honeywellprocess.com) is a pioneer in automation control, instrumentation and services for the oil and gas; refining; energy; pulp and paper; industrial power generation; chemicals and petrochemicals; biofuels; life sciences; and metals, minerals and mining industries. It is also a leader in providing software solutions and instrumentation that help manufacturers find value and competitive advantage through Honeywell Connected Plant, Honeywell’s Industrial Internet of Things (IIoT) solution. Process Solutions is part of Honeywell’s Performance Materials and Technologies strategic business group, which also includes Honeywell UOP (www.uop.com), a leading international supplier and licensor of process technology, catalysts, adsorbents, equipment, and consulting services to the petroleum refining, petrochemical, and gas processing industries.
i.safe MOBILE GmbH Contact Person: Martin Haaf Address: i_Park Tauberfranken 10, 97922 Lauda-Koenigshofen, Germany Telephone Number: 0049 9343 601480 Website: www.isafe-mobile.com Email: info@isafe-mobile.com Sponsor Type: Exhibitor Stand Number: C1 i.safe MOBILE GmbH, based in Germany is one of the world’s leading and most innovative developers of mobile communication devices such as mobile phones, smartphones, tablet PCs etc. for safe use in hazardous areas and for robust use in industry and outdoors. Engineers and specialists at the Lauda-Königshofen site develop practice-oriented products and individual, customer-specific software solutions based on legal regulations such as ATEX, IECEx... The i.safe MOBILE development team incorporates all international standards into product development and is itself an active member of corresponding standardization committees. In order to meet all explosion protection requirements, the products are developed from scratch. This gives customers worldwide the certainty of using high-quality communication technology at the latest technical level. In addition, i.safe MOBILE cooperates with solution providers in the areas of push-to-talk or lone worker in order to be able to offer complete solutions from a single source.
PAS Global LLC. Contact Person: Nur Misuari Abd Rahman – Sales Manager - SEA Address: Kuala Lumpur Telephone Number: +60123474737 Website: www.pas.com Email: mrahman@pas.com Sponsor Type: Exhibitor Stand Number: D3
ICS Cybersecurity. Safety. Compliance.
Founded in 1993, PAS is a leading provider of software solutions for ICS cybersecurity, process safety, and asset reliability to the energy, process, and power industries worldwide. PAS solutions include industrial control system cybersecurity, automation asset management, IPL assurance, alarm management, high performance HMI™, boundary management, and control loop performance optimization. PAS solutions are installed in over 1,380 facilities worldwide in more than 70 countries. PAS was recently named the #1 Global Provider of Safety Lifecycle Management by ARC Advisory Group including #1 rankings within Chemical, Power Generation, Refining, and Oil & Gas.
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1st ISA THAILAND SECTION EVENT 2018 PTT Energy Solutions Company Limited (PTTES) Contact Person: Benchawan Poomlamjiak Address: Green Building, 888 Mapchalood-Laemson Rd., Huai Pong,Muang District, Rayong 21150 Telephone Number: 038-978349 Mobile Number: 087-9120390 Website: www.pttes.com Email: Benchawan.p@pttes.com Sponsor Type: Exhibitor Stand Number: A1 PTT Energy Solutions Company Limited (PTTES) was established in 2011 by four shareholders: PTT, TOP, PTTGC and IRPC. We capitalize our extensive technical and operational expertise to enhance business performances of our customers in Refining and Petrochemical industries as well as other energy related businesses. Our strategy is centered on becoming the leading technical consultancy in the AEC region. PTTES has accumulated experience in Refining and Petrochemical industries. We have helped our industrial customers meet expectations and requirements by supporting implementation of Operational Excellence principles through rendering of services at the highest professional level. Our consulting services are concentrated on 5 technical platforms shortly called as TIPPS : • Technical Capability Enhancement • Reliability & Asset Integrity Improvement • Performance Enhancement • Project Development • Process Safety Management
Rockwell Automation Contact Person: Anukoon Asawachatroj Address: No.9, 28th Floor, G Tower North Wing, Rama 9 Road, Huay Khwang, Huay Khwang, Bangkok 10310, Thailand Telephone Number: +66 2 092 1500 Mobile Number: +66 63 202 3425 Website: https://www.rockwellautomation.com/sea/ Email: aasawac@ra.rockwell.com Sponsor Type: Exhibitor Stand Number: A3 Rockwell Automation, Inc. (NYSE: ROK), the world’s largest company dedicated to industrial automation and information, makes its customers more productive and the world more sustainable. Headquartered in Milwaukee, Wis., Rockwell Automation employs approximately 22,000 people serving customers in more than 80 countries. The company is enjoying solid growth in Southeast Asia with six offices with Singapore as its Southeast Asia hub. Rockwell Automation has assumed a leadership role in helping organizations realize The Connected Enterprise – Convergence of plant-floor Operations Technology and business-level Information Technology. Our portfolio of Integrated Control, Power, Safety and Information Solutions help our customers achieve smart, safe, sustainable operations.
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1st ISA THAILAND SECTION EVENT 2018 ROTEX AUTOMATION LTD Contact Person: Hiren Amin Address: 987/11, Gidc Makarpura, Vadodara-390010, Gujarat, India Telephone Number: +91 265 6174116, 265 6174100 Mobile Number: +91 9727766329, +91 7600646717 Website: www.rotexautomation.com Email: hiren.amin@rotexautomation.com Sponsor Type: Exhibitor Stand Number: D4 ROTEX AUTOMATION LIMITED is a leading Manufacturer of Solenoid Valves , Air operated valves , Special valves for Automotive, Gas over valves .etc comprised under 2, 3, & 5 ports under standard range, with a capacity till DN80, and to handle pressure from Vacuum till 400 bar. These valves are available with body MOC as Aluminium, Brass & stainless steel and with Coil options in weatherproof, Flameproof, Intrinsically safe. Specific to the Oil & Gas, ROTEX supplies Low power SOV, Manual Reset SOV, Redundant control SOV, on/off shutoff SOV, Flue gas/Sampling gas analyzer SOV, remote well head ( Ultra Low power SOV), Magnetically latched Solenoid for low to high pressure ( upto 160 bar) application and lot more. Critical valves are certified with NACE added with majority of International certifications like ATEX, IECEX, CSA, GOST-K , CuTR, Inmetro & SIL 3.
Schneider Electric Systems (Thailand) Co., Ltd. Contact Person: Assadayoot Ruthirago Address: 46 Rungrojthanakul Building 1st, 10Th And 11th Floor, Ratchadapisek Road, Huaykwang Subdistrict, Huaykwang District, Bangkok 10310 Telephone Number: +662 617 5500 Mobile Number: +6689 352 3555 Website: https://www.schneider-electric.com/en/product-category/ 86798-processcontrol-and-safety Email: Assadayoot.Ruthirago@Schneider-Electric.com Sponsor Type: Exhibitor Stand Number: D2 Schneider Electric is leading the Digital Transformation of Energy Management and Automation in Homes, Buildings, Data Centers, Infrastructure and Industries. With global presence in over 100 countries, Schneider is the undisputable leader in Power Management – Medium Voltage, Low Voltage and Secure Power, and in Automation Systems. We believe that great people and partners make Schneider a great company and that our commitment to Innovation, Diversity and Sustainability ensures that Life Is On everywhere, for everyone and at every moment. EcoStruxure™ Foxboro DCS - Distributed Control System Provides measurable operational profitability improvements EcoStruxure Foxboro DCS (an evolution of Foxboro Evo) is an innovative family of faulttolerant, highly available control components, which consolidates critical information and elevates staff capabilities to ensure flawless, continuous plant operation. EcoStruxure™ - Triconex® Safety Instrumented System Safety systems and critical controls When safety and profitability are critical to the success of your business, you can rely on EcoStruxure Triconex Safety Systems. Recognized as the market’s most dependable safety systems, our high integrity safety solutions drive measurable operation profitability improvements – safely. EcoStruxure Triconex Safety Systems deliver safety for life, delivering superior protection for people, production and profits throughout the operating life of the asset.
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1st ISA THAILAND SECTION EVENT 2018 VEGA Instruments Co.,Ltd. Contact Person: Sombat Tuntiwong Address: 9 G Tower Grand Rama 9, 24th Floor #GN03 North Wing, Rama 9 Road, Huay Kwang, Bangkok 10310, Thailand Telephone Number: +66 2 7009240 Mobile Number: +66 84 3268998 Website: www.vega.com Email: info.th@vega.com Sponsor Type: Gold Sponsor Stand Number: D1 VEGA Grieshaber KG is a world-leading supplier of Level, Switching and Pressure Instrumentation. Established in 1959 in the Black Forest, Germany. VEGA today employs 1,400 people world-wide, and 660 of whom are at the company’s headquarters in Schiltach, Germany. VEGA is a reliable partner for all industries from both a technical and commercial viewpoint. VEGA sensors work reliably and accurately in different applications. The company always had one basic objective that the development of innovative and market leading products. VEGA Instruments Co.,Ltd. today is the subsidiary company of VEGA Germany in Thailand, is authorized for the Marketing, Sales and Service of complete VEGA products line.
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1st ISA THAILAND SECTION EVENT 2018
Business Activity Locator Advanced Process Control & Optimisation
Digitalization
COMPRESSOR CONTROLS CORPORATION
A2
COMPRESSOR CONTROLS CORPORATION
A2
HIMA ASIA PACIFIC PTE LTD
B1
HIMA ASIA PACIFIC PTE LTD
B1
HONEYWELL PROCESS SOLUTIONS
A4
HONEYWELL PROCESS SOLUTIONS
A4
PAS Global LLC.
D3
i.safe MOBILE GmbH
C1
PTT Energy Solutions Company Limited (PTTES)
A1
PTT Energy Solutions Company Limited (PTTES)
A1
Rockwell Automation
A3
Rockwell Automation
A3
Schneider Electric Systems (Thailand) Co., Ltd. D2
Schneider Electric Systems (Thailand) Co., Ltd. D2 D1
VEGA Instruments Co.,Ltd.
Industrial Control Systems Cybersecurity
Field Instruments ABB LIMITED
B3
ABB LIMITED
B3
COMPRESSOR CONTROLS CORPORATION
A2
COMPRESSOR CONTROLS CORPORATION
A2
HONEYWELL PROCESS SOLUTIONS
A4
Global Security Network
B2
i.safe MOBILE GmbH
C1
HIMA ASIA PACIFIC PTE LTD
B1
PTT Energy Solutions Company Limited (PTTES)
A1
HONEYWELL PROCESS SOLUTIONS
A4
PAS Global LLC.
D3
Rockwell Automation
A3
ROTEX AUTOMATION LTD
D4
PTT Energy Solutions Company Limited (PTTES)
A1
Rockwell Automation
A3
Schneider Electric Systems (Thailand) Co., Ltd. D2 VEGA Instruments Co.,Ltd.
D1
Schneider Electric Systems (Thailand) Co., Ltd. D2
Process Safety COMPRESSOR CONTROLS CORPORATION
A2
PAS Global LLC.
D3
Emerson Rosemount Tank Gauging
C2
A1
HIMA ASIA PACIFIC PTE LTD
B1
PTT Energy Solutions Company Limited (PTTES) Rockwell Automation
A3
HONEYWELL PROCESS SOLUTIONS
A4
i.safe MOBILE GmbH
C1
Schneider Electric Systems (Thailand) Co., Ltd. D2
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a division of
POST SHOW
REPORT 2017
Malaysia
28th - 29th November 2017
1ST ISA MALAYSIA AUTOMATION CONFERENCE AND EXHIBITION 2017 Mandarin Oriental – Kuala Lumpur, Malaysia
POST SHOW REPORT
1st ISA Malaysia Conference and Exhibition 2017
The 1st ISA Malaysia Conference and Exhibition 2017 aimed to provide a platform for the Automation Industry in Malaysia in order to connect, interact and grow. The twoday Conference and Exhibition took place on the 28th and 29th of November 2017 at the Mandarian Oriental, Kuala Lumpur, Malaysia. Automation
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POST SHOW REPORT
KEYNOTE SPEECHES The Exhibition opened with the Keynote speeches by dignitaries.
Going forward with digitalization, there are lot of opportunities
Tuan Haji Khairol Anuar B Shukri
for not only for PETRONAS, but also for oil & gas players to work together with the industries. We should start our collaboration very early. Vendors should understand what are the pin points of their end users so that they can work together with the end users and come up with the most competitive solutions for them.
Head of Group Technical Solutions Project Delivery & Technology PETRONAS
I believe that end users should use events like this to express what they want. So in turn, the vendors would develop according to what their customer wants rather than what they think they need. Mohammed Loch President & CEO – DMS Global Director Industry DevelopmentInternational Society of Automation (ISA)
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POST SHOW REPORT
T
his ISA Malaysia in the short form is not just for PETRONAS. It’s for everybody in the automation business, in the instrumentation fraternity, suppliers, end users.
Ir. V.R.Harindran Sr Custodian I & C PETRONAS President- ISA Malaysia
Think
we all agree the digital opportunities here is already happening around us. It’s transforming every aspect of the industry. To not act is not an option.
Karl Holmqvist Regional Director South Asia for Business Unit Measurement & Analytics in South Asia, ABB
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POST SHOW REPORT
THE EVENT IN NUMBERS ATTENDEES
SPONSORS
EXHIBITORS
SPEAKERS
2017
432
7
16
47
2018
600
10
25
50
*expected projections
The participating companies represented were mainly End Users.
D USER N E S 0 6 2 VENDO 2 R 17 S Total Attendees
60% 40%
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POST SHOW REPORT
AWARDS CEREMONY Following the Keynote speeches, the event sponsors and organizers were awarded. Award given to : Platinum Sponsor
Jukka Poutanen, Managing Director , ABB Malaysia
Award given to : Diamond Sponsor
Ivan Goh, Business Unit Manager, Turcomp Engineering Services SDN BHD
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POST SHOW REPORT
Award given to : Gold Sponsors
Gavin Kok Ping Teo Country Manager, Rockwell Automation
Brian Chan Group Sales Director Asia Pacific and China, Compressor Controls Corporation
Tsuyoshi Abe Vice President, Yokogawa Electric Corporation
Award given to : Silver Sponsor
Azman Yakim Vice President , EPOS& CP & CAM PETRONAS, Siemens
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Award given to : Bronze Sponsor
Friedhelm Best Vice President, HIMA APAC
POST SHOW REPORT
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POST SHOW REPORT
EXHIBITION The Exhibition was inaugurated by Tuan Haji Khairol Anuar B Shukri, Head of Group Technical Solutions, Project Delivery & Technology, PETRONAS.
15 regional and international companies exhibited at the event.
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POST SHOW REPORT
SPEAKERS AND TECHNICAL PROGRAM The 2- day Exhibition covered the following main topics:
• Digitalization
• Process Safety
• Industrial Control Systems Cyber Security
• Turbomachinery Controls
Day One: Tuesday 28th November 7:15 am – 8:15 am Registration 8:15 am – 9:00 am Keynote Speeches
Karl Holmqvist Regional Director South Asia for Business Unit Measurement & Analytics in South Asia. ABB
Mohammed Loch President & CEO - DMS Global Director Industry DevelopmentInternational Society of Automation (ISA)
Ir. V.R.Harindran Sr Custodian I & C PETRONAS President- ISA Malaysia
Tuan Haji Khairol Anuar B Shukri Head of Group Technical Solutions Project Delivery & Technology PETRONAS
9:00 am – 9:30 am Ribbon Cutting & Exhibition Tour Session One 9:30 am – 11:00 am Digitalization – Concept Track Chairman
Mohd Rashdan Mahmood Principal and Business Technical Authority (Instrument & Control) PETRONAS
Speakers
Jean-Rene Global Product Group Manager ABB
Hariyanto Wongsodihardjo Account Manager CCC
Bob Gill General Manager, Southeast Asia ARC Advisory Group
Ng Kim Yeow Section Manager for Process Power Management System and Terminal Automation ABB Pte. Ltd
Jonas Berge Senior Director Applied Technology Emerson Automation Solutions
Presentation :
Presentation :
Presentation :
Presentation :
Harnessing the Power of Digitalization
IT/OT Convergence in the Era of Digitalization
How Industrial Internet of Things Challenge ISA-95 Automation Model & Our Readiness to the Future
Digital Transformation: The Building Blocks of Industrial IoT (IIoT)
Vinod Chandra Lead Engineer (Project Control) PETRONAS
Brandon Tan Tian Shyong Instrument & Control Engineer PETRONAS Presentation :
Arun Valliappan Collaborative Work Environment (CWE) engineer PETRONAS
Brownfield Digitalization – Revitalizing Matured Assets into Fields of the Future
Tsuyoshi Abe Vice President Yokogawa Electric Corporation Presentation :
Co-innovating a New Automation Paradigm through Digitalization
11:00 am – 11:30 am Coffee Break Session Two 11:30 am - 1:00 pm Digitalization – Instruments Track Chairman
Ir. Chua Kien Kek Custodian Engineer Measurement, Instrument Department PETRONAS
Speakers
Jean-Rene Global Product Group Manager ABB
Vinay Kariwala HUB Technology Manager, South Asia, BU Measurement & Analytics ABB Ability Innovation Centre
Chris Strohm Sales Manager Metso ExperTune
Wan Adrie Wan Ahmad Head of Measurement (Principal Eng.) PETRONAS
Presentation :
Presentation :
Presentation :
Presentation :
Digital Directions for Process Analytics
Verification of Field Instruments
Valve Monitoring and the Internet of Things
Mismeasurement Management Implementation Experiences in PETRONAS
Ir. Surendran Kandasamy Principal Engineer, Machinery Control PETRONAS
Presentation :
Managing Controller Performance – Utilizing Digital Technologies and Collaborative Work Environment
1:00 pm - 2:00 pm Lunch Session Three 2:00 pm - 3:30 pm Industrial Control Systems Cyber Security Track Chairman
Speakers
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Ir. Chua Kien Kek Custodian Engineer Measurement, Instrument Department PETRONAS
Jean-Rene Global Product Group Manager ABB
Vinay Kariwala HUB Technology Manager, South Asia, BU Measurement & Analytics ABB Ability Innovation Centre
Chris Strohm Sales Manager Metso ExperTune
Wan Adrie Wan Ahmad Head of Measurement (Principal Eng.) PETRONAS
Ir. Surendran Kandasamy Principal Engineer, Machinery Control PETRONAS
POST SHOW REPORT Presentation :
Presentation :
Presentation :
Presentation :
Presentation :
Digital Directions for Process Analytics
Verification of Field Instruments
Valve Monitoring and the Internet of Things
Mismeasurement Management Implementation Experiences in PETRONAS
Managing Controller Performance – Utilizing Digital Technologies and Collaborative Work Environment
1:00 pm - 2:00 pm Lunch Session Three 2:00 pm - 3:30 pm Industrial Control Systems Cyber Security Track Chairman
Azmi Hashim Principal Engineer Instrument & Control PETRONAS
Speakers
Ng Kim Yeow Section Manager for Process Power Management system and Terminal Automation ABB Pte. Ltd
Gilles Loridon CEO Global Security Network
Sujith Panikkar Senior Consultant Functional Safety and Safety Instrumented Systems HIMA APAC Pte Ltd.
Azmi Hashim Principal Engineer Instrument & Control PETRONAS
Thomas Quek Managing Director REDCON Security Advisors
Debraj Chakraborty Business Development Manager - NSS Rockwell Automation
Presentation :
Presentation :
Presentation :
Presentation :
Presentation :
Defence-In-Depth for Industrial Critical Assets
Methodology to Protect your Assets from Cyber Attacks
How to get aboard the IIoT Bandwagon Securely
Integrating Cybersecurity and Functional Safety
Enhanced PTS 14.11.05 revision 2017
The Insecurity of Cyber Security on Industrial Control Systems
Presentation :
3:30 pm – 4:30 pm Coffee Break & Exhibition 6:00 pm – 8:00 pm Speakers Dinner
Day Two: Wednesday 29th November 8:00 am – 9:00 am Registration Session One 9:00 am - 10:30 am Turbomachinery Controls Track Chairman
Prakash Kumar Karunakaran Custodian Engineer for Advanced Process Control PETRONAS
Speakers
Prasad Adavi Senior Project Engineer CCC
Alan Wong Technical Consulting Specialist CCC
Andriny Rusman Principal Engineer, Advanced Process Control PETRONAS
Tatsuro Tomoda Managing Director SHINKAWA Electric of Malaysia Sdn Bhd
Presentation :
Presentation :
Presentation :
Presentation :
Maximizing Availability & Flexibility of Offshore Compressor Networks Through a Strategically Integrated Control Approach
Parallel Compressor Instrumentation Design Issue
Lessons Learnt in Compressor Antisurge Control
Machine Condition Monitoring
10:30 am - 11:00 am Coffee Break Session Two 11:00 am - 12:30 pm Process Safety Management – Overview Track Chairman
Sharul A Rashid Principal Engineer Instrument & Control PETRONAS
Speakers
Liew Chun Weng BU Oil, Gas and Chemicals ABB Pte. Ltd.
Nik Ahmad Aiman Instrument & Control Engineer PETRONAS Chemicals MTBE Sdn Bhd
Ir. Nur Alina bt Jelani Head of Safeguarding, Instrument department in Project Delivery & Technology (PD&T) PETRONAS
Mohd Shahriman B M Sharif Instrument & Control Principal Engineer Functional Safety Engineer (TÜV Rheinland) PETRONAS Chemicals MTBE Sdn Bhd
Presentation :
Presentation :
Using Safety Process to Attain Operational License and Drive Operational Excellence
Functional Safety Life Cycle Management - PETRONAS Experience
Noordiana Alina Bt M Noor Manager of Organizational Improvement PETRONAS Presentation :
Integrating Culture with Safety Assurance
W Afiedatul Syamimi bt W Ishak Instrument and Control System Executive, Petronas Chemicals Derivatives Sdn Bhd.
Radi Fakhri b Razali Instrument and Control Engineer PETRONAS
Mohamed Nasir b Mohamed Shukor Instrument & Control (I&C) Sr Engineer PETRONAS
Presentation :
Integrated DCS and Safety PLC Platform - Towards improved Process Safety
12:30 pm - 1:30 pm Lunch 1:30 pm - 3:00 pm Implementation of Process Safety - The Challenges Biodata
Track Chairman
44 Automation
Speakers
| August 2018 I’m currently a Field Instrument Engineer for
Noordiana Alina Bt M Noor Manager of Organizational Improvement PETRONAS
W Afiedatul Syamimi bt W Ishak Instrument and Control System Executive, Petronas Chemicals Derivatives Sdn Bhd.
Radi Fakhri b Razali Instrument and Control Engineer PETRONAS
Mohamed Nasir b Mohamed Shukor Instrument & Control (I&C) Sr Engineer PETRONAS
Presentation :
Presentation :
Integrated DCS and Safety PLC Platform - Towards improved Process Safety
Integrating Culture with Safety Assurance
12:30 pm - 1:30 pm Lunch 1:30 pm - 3:00 pm Implementation of Process Safety - The Challenges Biodata
Track Chairman
Speakers
I’m currently a Field Instrument Engineer for Oil Movement and Storage area for PPTSB and have been in PETRONAS’s organization for almost two years. Experienced in migration of fusible tube to LHD, maintenance of MOV and functionality of safeguarding Tank Overfill Protection for Tank Farm using Honeywell SM.
Shah Rizal Custodian Engineer (Instrument & Control) PETRONAS
Ir. Mohamad Fasyan bin Mohamad Sabri Technical Manager, Safety Instrumented Systems BASF PETRONAS Chemicals
Brian Chan Group Sales Director Asia Pacific and China CCC
Villewas Kähkönen Previously, assigned as System Engineer M Faris M Naafi Director IndustryDCS, Management Field Instrument Engineer using Yokogawa Triconex and Honeywell PLC. Metso PETRONAS
Presentation :
Presentation :
Asset Integrity and Reliability Management: Building Asset Rejuvenation Strategy for Safety Instrumented Systems
Standardizing Safety Systems Engineering Templates & Documentation
Presentation : Internal
Correct ESD valve selection
© 2017 Petroliam Nasional Berhad (PETRONAS)
Chung, Hong Hong Sales Development Manager (Process Safety) Siemens Malaysia Sdn Bhd Presentation :
SIL Compliance with Safety Integrated Technology
3:00 pm – 4:00 pm Coffee Break & Exhibition
Sharul A Rashid Principal Engineer Instrument & Control PETRONAS
Presentation :
Journey to Process Safety Compliance for Terminal and TankFarms - PP(T)SB’ s case ‹#›
POST SHOW REPORT
TESTIMONIALS AND FEEDBACK
100% of the participants said that the event was the same or better than others.
97% of the participants will recommend the event to their colleagues.
“Thank you very much. It was a pleasure to participate in the conference, which was extremely well organized. Kudos!” Vinay Kariwala, HUB Technology Manager, South Asia, BU Measurement & Analytics, ABB
“The last couple of days here in Malaysia very much reinforces the whole increasing importance of collaboration particularly in the new digitally connected environment that we are dealing with. The ISA event here in Kuala Lumpur has been a great enabler and facilitator for the whole collaborative description over the last 2 days.” Ian Rennie – IAMA BU Managing Director, ABB
“Congratulations for arranging such a successful event bringing together Automation professionals in Malaysia.” Ir. Mohamad Fasyan bin Mohamad Sabri, Technical Manager, Safety Instrumented Systems, BASF PETRONAS Chemicals
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POST SHOW REPORT “This is indeed a very focused event. We have a perfect group of customers at the right level and right discipline. During the last 2 days I had a very good conversation with customers on how we can collaborate together.” Brian Chan, Sales Director Asia Pacific and China, Compressor Controls Corporation
“I would like to take this opportunity to congratulate your team on a wellorganized conference. It was indeed a pleasure to participate in the event and l look forward to many more in the future.” Sujith Panikkar, Senior Consultant (Asia Pacific), Functional Safety/ Safety Instrumented Systems, HIMA Asia Pacific Pte. Ltd.
“Much appreciated and thank you for the invitation to a well-organized prestigious event.” Vinod Chandra, Lead Engineer (Project Control), PETRONAS
“It was an event so successful that attendees outnumbered the seats and your professionals organized the whole 2-day session very well.” Azmi Hashim, Group Technical Solutions, Project Delivery & Technology (PD&T), PETRONAS
“Turcomp is a local company that represents many international vendors. So this event has given us a good opportunity to present our full portfolio.” Ivan Goh- Business Unit Manager, Turcomp Engineering Services
“It was a very good opportunity for me to pitch my vision. I definitely enjoyed all things at the event.” Tsuyoshi Abe, Vice President, Yokogawa Electric Corporation
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POST SHOW REPORT
THANK YOU We would like to thank all our sponsors and partners for their support in making the 1st ISA Malaysia Automation Conference and Exhibition 2017 a success.
Platinum Sponsor
Diamond Sponsor
Gold Sponsor
Silver Sponsor
Supported By
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Bronze Sponsor
POST SHOW
REPORT 2017
• sales@dmsglobal.net • www.dmsevents.net • +971 249 161 71 (UAE Office)
Malaysia
1ST ISA MALAYSIA AUTOMATION CONFERENCE AND EXHIBITION, 2017
www.isa-malaysia-expo.org 28th - 29th November 2017
Mandarin Oriental – Kuala Lumpur, Malaysia
DMS Events is a division of
POST SHOW
REPORT 2017
Analysis Division
6th December 2017
1ST ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM, 2017
One Farrer Hotel & Spa - Singapore
POST SHOW REPORT
1st ISA Analysis Division Singapore Symposium 2017
The 1st ISA Analysis Division Singapore Symposium 2017 aimed to provide a platform for the Process Analyzer Technology in Singapore in order to connect, interact and grow. The Symposium took place on 6th December 2017 at the One Farrer Hotel & Spa, Singapore. Automation
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POST SHOW REPORT
KEYNOTE SPEECHES The Exhibition opened with the Keynote speeches by dignitaries.
A
Mohammed Loch President & CEO – DMS Global Director Industry Development-
nd this is where analyzers are going to play such a huge role. No plant will ever be able to operate without them, that’s if you want to squeeze every last cent of the dollar from every barrel. It is important that we stick together, we grow together, we develop the industry together. The ISA is not just about community, it is a great business opportunity, this is where your clients are going to be.
International Society of Automation (ISA)
The ISA Symposium next year and the year after will be bigger and more outstandings,updates on innovations will be announced.
Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd
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POST SHOW REPORT
THE EVENT IN NUMBERS ATTENDEES
SPONSORS
EXHIBITORS
SPEAKERS
2017
223
7
13
18
2018
300
10
20
24
*expected projections
The participating companies represented were mainly End Users.
D USER N E S 0 3 1 VENDO 3 9 R S Total Attendees
58% 42%
223
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POST SHOW REPORT POST SHOW REPORT
AWARDS CEREMONY Following the Keynote speeches, the event sponsors and organizers were awarded. Award given to : Diamond Sponsor
Benson Loh, Managing Director, Practical Analyzer Solutions Pte Ltd Award given to : Gold Sponsors
Yeoh Soon Teong Local Business Unit Manager, Measurement & Analytics, Industry Automation division, ABB
Wing Hong Lee Regional Manager, AMETEK Process & Analytical Instruments
Stefanie Koch Product Manager Analyzers, BARTEC BENKE
Andrew White Vice President Sales & Services, Emerson Automation Solutions
Peter Geiser Chief Technology Officer, Neo Monitor AS
Award given to : Bronze Sponsors
Debra Hall VP Sales & Marketing, Advanced Holdings
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SYMPOSIUM The Symposium was inaugurated by Terence Koh , Executive Director at Singapore Chemical Industry Council,Singapore Chemicals.
13 regional and international companies exhibited at the event.
PROCESS & ANALYTICAL INSTRUMENTS
Flexible Innovative Solutions
®
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Singapore Symposium www.isa-ad-singapore.org
POST SHOW REPORT
#ISASingapore
EXPERIENCE THE FUTURE.
Organised By:
6th December 2017
One Farrer Hotel & Spa - Singapore
Speakers Announced for the 1st ISA Analysis Division SingaporeAND Symposium SPEAKERS TECHNICAL PROGRAM The Analysis Division aims to contribute to the professionals involved in every aspect of process The Symposium covered the following main topics: stream and laboratory methods of analysis, from theory and development to application, training, calibration, and others. • Best Practices for Analytical Systems
Reporting Our• Emission role at theMonitoring ISA Analysis& Division is to facilitate program development, implementation and effectiveness through integrated planning, measurement, evaluation and interventions; and to • Innovation in Analytical Techniques support your specialty: such as spectroscopy, chromatography, electrochemistry and sample handling. Wednesday 6th December 2017 7:30 am - 8:30 am Registration 8:30 am – 9:00 am Keynote Speeches
Mohammed Loch President & CEO - DMS Global Director Industry DevelopmentInternational Society of Automation (ISA)
Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd
Tim Feldman Director Global Business Development International Society of Automation (ISA)
9:00 am – 9:30 am Ribbon Cutting & Exhibition Tour Session One 9:30 am – 10:30 am Emission Monitoring & Reporting Speakers
Thomas Weyrauch International Business Development and Area Sales Manager ABB Automation GmbH
Peter Geiser Chief Technology Officer NEO Monitors AS
Presentation How to Make Continuous Emission Monitoring Systems (CEMS) More Affordable
Presentation Emission Monitoring Applications Enabled by Cascade Lasers
Ir. Chua Kien Kek Custodian Engineer PETRONAS
Ir. Nur Alina Jelani Head of Safeguarding PETRONAS
Presentation Continuous Emission Monitoring System (CEMS) Implementation
10:30 am –11:00 am Coffee Break Session Two 11:00 am – 12:30 pm Best Practices For Analytical Systems Speakers
Michael Gaura Product Manager Ametek Process Instruments
Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd
Lee M Smith President Process Instruments, Inc
Robert Hegger Vice President, Sales and Marketing Schneider Electric
Presentation Increasing Operational Efficiencies and Safety in Sulfur Plants, with Uv and Tdlas Analyzers
Presentation Cyclone Technology Protects Analyzer Systems for Unrivalled Reliability and Tops Productivity
Presentation Advantages of Using Raman Spectroscopy to Monitor Key Gasoline Blending Parameters
Presentation Best Practices For Analyzer Systems in Motor Gasoline Blending Operation
12:30 pm – 1:30 pm Lunch & Exhibition Session Three 1:30 pm – 3:00 pm Innovation In Analytical Techniques Speakers
56 Automation
| August 2018 Jesper Yip
Stefanie Koch
Tony Wimpenny
Michael Jenkins
POST SHOW REPORT Michael Gaura Product Manager Ametek Process Instruments
Benson Loh Managing Director Practical Analyzer Solutions Pte Ltd
Lee M Smith President Process Instruments, Inc
Robert Hegger Vice President, Sales and Marketing Schneider Electric
Presentation Increasing Operational Efficiencies and Safety in Sulfur Plants, with Uv and Tdlas Analyzers
Presentation Cyclone Technology Protects Analyzer Systems for Unrivalled Reliability and Tops Productivity
Presentation Advantages of Using Raman Spectroscopy to Monitor Key Gasoline Blending Parameters
Presentation Best Practices For Analyzer Systems in Motor Gasoline Blending Operation
12:30 pm – 1:30 pm Lunch & Exhibition Session Three 1:30 pm – 3:00 pm Innovation In Analytical Techniques Speakers
Jesper Yip Technical Specialist ABB Pte Ltd
Stefanie Koch Senior Product Manager Analyzers PAT BARTEC BENKE GmbH
Presentation Naphtha Steam Cracking (Nsc) Unit Optimization: the use of Robust On-line Optical Spectroscopy for the Real-time Optimization of Steam-Cracking Furnace Operation
Presentation New Physical Property Analyzer Rapidist-4 for Fast Online Control
Tony Wimpenny International Sales Manager Orbital Gas Systems
Michael Jenkins Site Manager Universal Analyzers/ Ametek TPM Presentation Technological Advancements in Ethylene Cracking Sample Probes
Presentation A New Method for LNG Energy Determination
3:00 pm – 3:30 pm Coffee Break Session Four 3:30 pm – 5:00 pm Innovation In Analytical Techniques Speakers
Ben Chia Senior Sales Engineer Advanced Holdings (Sofraser S.A.S)
Debra Hall VP Sales & Marketing Advanced Holdings (Guided Wave Incorporated)
Koh Yee Tiong Asia Pacific Business Development Director Emerson
Tony Wimpenny International Sales Manager Orbital Gas Systems
Mark Lawrence Global Sales Manager SilcoTek Corporation
Presentation Using a Vibrating Type Viscometer to Optimize Process Control and Cut Down Production Costs
Presentation A Novel Configuration for Near-infrared Analysis of LPG Composition and Quality Control in a Refinery Setting
Presentation Process Analytics Using Quantum Cascade Laser
Presentation Innovations in Gas Sampling for Improving Accuracy and Reliability of Analytical Results
Presentation Coatings that Improve the Reliability, Stability and Performance of Sampling Systems Used in Analysis of Ammonia and Nox Compounds.
Exhibition Layout :
D4
D3
D2
Flexible Innovative Solutions
D1
C3
B3
C2
PROCESS & ANALYTICAL INSTRUMENTS
®
B2
C1
B1
A3
A2
A1
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POST SHOW REPORT POST SHOW REPORT
TESTIMONIALS AND FEEDBACK
100%
95%
of the participants said that the event was the same or better than others.
of the participants will recommend the event to their colleagues.
“We begin to understand what this community needs so this in return we can support them with the technology we bring to them. A good example – PETRONAS talked about having issues with AMS application this morning. This is where we can learn and we can apply our technology to provide solutions for them.” Yeoh Soon Teong, Local Business Unit Manager, ABB
“Thank you very much for your support your team had rendered to make the event a success. Sweet was very helpful in providing support for some last minute changes made to the presentation.” Jesper Yip, Service Sales Specialist Measurement & Analytics, ABB
“The niche events are very important to us as our products quite niche. It’s specialized for certain markets. The Analysis Division caters to Petrochemicals, Chemical refinery business, that’s where products shine from the sample taken of all the way to the analyzers themselves.” Bob Bertik, Vice President Sales & Marketing, AMETEK
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POST SHOW REPORT
POST SHOW REPORT
“So in the analyzer design, there is always a gap between end user and vendors. It is very important for the end user to be involved in this ISA forums so that this gap can be closed in this forum through discussions, collaborations and understanding of the requirements of each other- vendors and end users.” Chua Kien Kek, Custodian Engineer, PETRONAS
“The event was well organised and exceeded our expectation in terms of customer patronage and promoting our presence. Thank you and your team of the excellent work done!” Benson Loh, Managing Director, Practical Analyzer Solutions Pte Ltd
“The industry is kicking in again and getting stronger. In the past customers interested in new technologies had to travel to Europe or to the United States and now you have it here locally.” Stefanie Koch, Senior Product Manager Analyzers, BARTEC BENKE
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POST SHOW REPORT
THANK YOU We would like to thank all our sponsors and partners for their support in making the 1st ISA Analysis Division SIngapore Symposium a success.
Diamond Sponsor
Gold Sponsors
PROCESS & ANALYTICAL INSTRUMENTS
Bronze Sponsors
Supported By
Official Logistics Partner
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POST SHOW
REPORT 2017
• sales@dmsglobal.net • www.dmsevents.net
Analysis Division
1ST ISA ANALYSIS DIVISION SINGAPORE SYMPOSIUM, 2017
www.isa-ad-singapore.org
6th December 2017
One Farrer Hotel & SpaDMS - Events Singapore is a division of
DMS PROMOSTATION STAND Basic Shell Scheme
Upgraded Shell Scheme
Option One
Option Two
Basic Shell Scheme included in Exhibition Stand Booking Included in Exhibitor’s Cost Fascia Name 2 Chairs 1 Reception Counter Track Lights Carpet Power Socket
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6 sqm stand 8 sqm stand 10 sqm stand Walls and Reception Counter Branding printed on forex board Fascia Name 1 Reception Counter 1 Table 2 Chairs Track Lights Carpet Power Socket
DIGITALIZATION
Digitization Takes the Next Step at the Offshore Technology Conference By David Clayton, ARC Advisory Group
Several ARC Advisory Group analysts recently attended the 2018 Offshore Technology Conference (OTC) held at NRG Park in Houston, Texas in the US. More than 61,000 attendees gathered at the annual conference, which featured more than 2,300 exhibiting companies. A key theme that resonated throughout the conference was the increasing use of digital/cloud/IoT technologies to lower break-even costs per barrel and solve current problems that are negatively impacting oil production. At last year’s OTC, it was clear that oil companies were becoming open to adopting new technology breakthroughs to help them lower costs and increase operational efficiency. This year, the discussions evolved to include specific applications and how these new technologies could be used to solve known, real-world problems.
A key theme that resonated throughout the conference was the increasing use of digital/ cloud/IoT technologies to solve current problems known to be negatively impacting oil production. Attendance this year continued the downward trend we’ve been seeing since the industry experienced the precipitous drop in oil prices. Despite attendance being down for the fourth year in a row, optimism among the exhibitors appeared to be higher than in the previous three years. Many exhibitors were quick to mention a rebound in orders, although most agreed that the recovery continues to move along at a slower-than-desired pace, with many companies still proceeding with caution
Staffing Limitations a Hidden Impediment to Digitization Among the key themes we heard discussed at this year’s conference was the shortage of end user resources to implement the necessary changes in work processes when adopting today’s new digital technologies. Oil & gas companies struggle with the increasing loss of in-house expertise, which is forcing their operators and maintenance staffs to focus their full attention on just keeping their operations up and running. This leaves little time to focus on adopting new technologies and business practices. Those new digital technologies and business practices could help oil companies bridge the skills gap by providing their operators and maintenance staffs visibility into what is going on across their enterprise and recommend appropriate corrective measures
to avoid impending failures. However, while many operating companies today understand this, few have the resources necessary to implement the changes. Sensitive to this growing challenge of resource constraints, several suppliers highlighted solutions focused on improving collaboration within the operator’s own organization as well as across the external ecosystems common in both offshore and onshore projects.
Among the key themes we heard discussed at this year’s conference was the shortage of end user resources to implement the necessary changes in work processes when adopting today’s new digital technologies. Many consider this to be a hidden impediment to change. Multiple rounds of layoffs in recent years have only exacerbated the very real “experience gap” across the oil & gas industry. During a discussion with executives from a leading global automation firm, it became clear that many oil companies today face staffing limitations and are more focused on day-to-day operations than adopting new technologies or changing business practices. To remedy this situation, many oil companies are looking to hire more data scientists and robotics engineers to help guide their companies into the digital age. Unfortunately, the companies are competing with tech giants for this talent and, in many cases, losing out to them. One thing oil companies can do today is focus on when, where, and how to change their existing work processes to achieve the optimum results. The key is to remember that today’s operators and maintenance staffs need actionable insights, not more raw data!
Start with a Business Problem, Not a Technology Another prominent theme emerging from the conference was that it’s important for end users to update their work processes by first focusing on the problem to be solved, rather than the available technologies. Oil companies should not get caught up in the hype surrounding many of the new digital technologies. Instead, these companies should begin by identifying a few of the most critical problems facing their operations today and then try to identify digital solutions designed to alleviate
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DIGITALIZATION these problems. In many cases, machine learning and advanced analytics are not necessarily the solutions oil companies need to solve their most pressing problems. Often, the best way to begin optimizing operations is to employ first principles analytics solutions and available historical data to bring out the oftenuntapped value of tribal knowledge within a company. Oil companies should strive to first solve those problems they can solve using first principles analytics. Machine learning and other advanced solutions could then be applied to solve the unfamiliar problems.
First principle algorithms are especially well designed to optimize the operations of fleets with many identical assets, such as pumps and compressors. First principles algorithms are particularly well-suited to optimize the operations of fleets with many identical assets, such as pumps and compressors. Once these have been optimized, oil companies can turn to machine learning solutions to learn more about what they don’t already know about their company’s assets, processes, etc. The key is to start by identifying and solving a problem that impacts the business, rather than just adopting the latest technology because it’s cool.
Oil & Gas Industry Should Look to the Marine Industry for Inspiration During the conference, several people referred to the marine industry as a potential source of inspiration for oil companies looking for a roadmap to the digital enterprise. From these discussions, it became clear that the marine industry is years ahead of the oil & gas industry, with many new ships being constructed today as fully connected “digital” ships. The marine industry has already widely adopted a combination of onshore and on-premise cloud solutions to make these solutions fully operational. The oil & gas industry, on the other hand, has been slower to adopt new digital or cloud-based technologies. Most of the major oil companies are not as well connected as they could be and thus not getting the full value from the data they already collect. In fact, many oil companies continue to rely on proprietary communication technologies, rather than adopting more open, standards-based solutions. Oil companies should look to the marine industry as a model for how to best progress along the digital maturity curve.
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Recommendations Despite the downturn trend in attendance, OTC remains a viable and important trade show, particularly when it comes to automation-related technologies and solutions for the upstream and downstream oil and gas industries. One of the key takeaways from the conference was the importance of utilizing new digital solutions and cloud technologies to solve known operational problems, rather than investing in the latest trending technology and then deciding how it might help. Another key takeaway was the importance of using digital technology to empower the right people with the right information, at the right time, and optimizing business practices based on this information. Oil companies looking for real-world examples of companies using the new technologies to optimize their business practices should consider turning to the marine industry for inspiration. The highly distributed nature of oil and gas applications, combined with their frequent location in remote and harsh environments, makes oil companies a perfect candidate for adopting IIoT-enabled technologies. However, many companies will have to overcome their historical aversion to risk to fully benefit from these technologies.
ARC PROVIDES ACTIONABLE ANSWERS FOR YOUR STRATEGIC QUESTIONS
PROCESS SAFETY
Various Techniques For ‘Proof Testing’ To Maintain Sil Througout Safety Life Cycle RAJESHKUMAR MODI (BE (E&C), C. Eng, CFSE, TUV-FSE) - Lead SIF and F&G Engineer, LNG, O&G Industry.
unit/equipment in run state without sacrificing safety – with degraded mode in the applied voting for specific time interval during proof test duration.
INTRODUCTION
SAFETY LIFE CYCLE (SLC) CONCEPT
A proportion of time spent behind three phases i.e. Analysis, Design & Operation, of Safely Life Cycle (SLC) of Safety Instrumentation System (SIS); the most critical Analysis Phase will be having the shortest time, the Design Phase will be having moderate time & Operation Phase will be having the longest time. This is an imprecise proportion as performance of whole safety life cycle depends on the Safety Requirement Specifications (SRS) which is an outcome of Analysis Phase having least time in the project. The complete system is designed on derived Safety Integrity Level (SIL) and will be maintained throughout Operation phase. Hence, the Operation Phase is the longest time span of the SLC in which all Safety Instrumented System (SIS) remains in operation but in dormant mode, however needs to maintain the desired Safety Integrity Levels (SILs) which were assessed and designed to achieve required Risk Reduction. In any circumstances, if the installed SIF loop misbehaves or does not respond to demand then there are probabilities of development of Hazardous situation and may get converted into the Hazardous event. Therefore, it is essential to test and verify the SIL of an individual SIF within predefined time period (test interval) to maintain the desired SIL throughout the SLC. Furthermore, the other dependent aspects such as Demand Rates & Failure Rates are also required to monitor and compare with the considered or assumed rates during analysis phase. To execute testing functions, various techniques have been developed based on the enriched experience over a period of time. Moreover, international standards are also providing reasonably good ideas and methods to end users in the descriptive manner to maintain desired Safety Integrity Level & relevant performance. Above all, the technological evolution have provided many advancement to the latest state of the art instruments. Hence with embedded intelligences, the diagnostics capabilities have been improved significantly which are enhancing many features and ultimately improving reliability and availability of different subsystems of the SIS. Based on the developed various proven tricks & techniques such as Partial Stroke Testing – PST, NAMUR Analog signal levels, MVC (Measurement Validation & Comparison), MOS (Auto, Negative, Positive), and credit to shut-down due to actual demand, etc. are in use to verify and maintain the designed SIL. Also, these techniques help to avoid the false trip and keep plant/
Safety Life Cycle for Safety Instrumented System describes the concept of whole life cycle from C to D i.e. Conceptual to Decommissioning, which covers in THREE phases; Analysis, Design & Operation. The growing complexity of Industrial processes need more intelligent safety system to achieve the desired plant safety. Proper care at the initial stage – Analysis Phase of the project can prevent several accidents by framing appropriate Safety Requirement Specifications.
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Accidents are likely to occur as a result of; a) malfunction of safety system/subsystem: due to improper selection, aging, environmental stress, etc., b) misoperation: due to human error, misunderstanding, etc., c) improper maintenance: due to incompetency, insufficient guidance, etc. and d) modifications. All these causes are accountable as they generate various hazards which may get converted in to Industrial accidents and create consequences like injury, loss of life, environmental damage, assets loss, production loss, etc.
PROCESS SAFETY However, all mentioned causes can’t prevent dysfunctional of safety system due to wrong engineering or design. As per HSE95 study for primary causes of system failures; Specification contributes major 44.1%, Design and implementation contributes 14.7% and the last Operation phase contributes 41.2%. Hence by means of appropriate cares, Analysis phase can help to eliminate systematic failure, Design phase can help to reduce safe or dangerous failure by means of appropriate redundancy or fault tolerances and Operation phase can help to control random failures by proper proof testing.
NEED OF PROOF TESTING Hazard & Risk Assessment (H&RA) is to be carried out to derive safety integrity levels (SIL) for each SIF. SIL is a discrete level assigned to the derived PFDavg value from Failure Rate (Lambda) and Test Interval (Ti) for demand mode. It is allocated to each SIF loop for specifying the safety integrity requirements to be achieved by the installed Safety Instrumented System (SIS). A proof test is a test designed to reveal failures within the SIF that would otherwise be undetected and that prevent the protection function (dangerous failures) to execute on demand. Therefore, Proof test serves primary purposes within the safety lifecycle is to find unrevealed failures and to rectify identified failures in the system, so that it can be helpful to validate the failure rate assumptions used in the Safety Integrity Level (SIL) calculations. When designing a proof test, both the requirements - functional, ‘how the SIF should work’, and - Integrity, ‘how the SIF should perform’ in addition to general requirement and any other exceptions as mentioned in Safety Requirement Specifications, are considered. The latest state of the art smart instruments performs diagnostic tests which are normally referred as online tests or automated tests and are performed either continuously or very frequently. Diagnostic tests detect dangerous failures and can change them to ‘safe’ failures by bringing the process to a safe state or in to an alarm, so that operations/maintenance personnel can initiate appropriate action. Whereas a proof test is performed at a predefined time interval to verify that the device will respond as expected to an unsafe condition and has not experienced a dangerous undetected failure, in case if any failure found means the process was running with a failed safety function before it is revealed.
Proof testing is designed to reveal dangerous faults in sub-systems /components which were not be detected by diagnostic capability embedded in them and subsequently adversely affects the integrity of the SIS. Standard defines Proof Test as ‘Test performed to reveal undetected faults in a Safety Instrumented System (SIS) so that, if necessary, the system can be restored to its designed functionality (IEC 61511 – 3.2.56)’ For the calculated average Probability of Failure (PFDavg), if proof test is performed at the considered test interval (Ti); means, Proof tests on systems/subsystems are carried out at constant time intervals. The frequency of the proof tests shall be as decided using the PFDavg or PFH calculation in accordance with 11.9 for the SIS as installed in the operating environment.. (IEC 61511, 16.3.1.3). For this the applied generic equation is; PFDavg = (λDu) * Ti/2 It is not always possible to execute proof test function at the plant turnaround span as it may be insufficient to maintain the desired SIL. In such situation, test interval frequency required to be increased by applying ONLINE proof testing facilities. Where the interval between scheduled process downtime is greater than the proof test interval, then online testing facilities are required. (IEC 61511, 11.8.1) In this condition, the applied generic equation is; PFDavg = Cpt(λDu) * Tipt/2 + (1-Cpt)(λDu) * Tift/2 For this equation: Cpt – Proof Test Coverage factor, Tipt – Proof test interval & Tift – Full Test interval are to be considered. The Cpt depends on the instrument type (A or B) used for SIS. As the level of proof test effectiveness increases, more and more dangerous failures are detected. This means that undetected failures are turning into detected failures, leaving the undetected failure rate to descend. Usually, Proof testing should be carried out; after commissioning as part of a validation test, part of schedule periodic testing, and after any maintenance. METHODS OF PROOF TEST Methods to perform Proof test are ON-LINE & OFFLINE. OFF LINE Proof Test It is preferable to perform OFF-LINE Proof test as it is possible to achieve 100% proof test coverage in most cases. To perform OFF-LINE test, it is desirable to remove field devices. Majorly, it is planned during plant turn around or special arrangement to be made available to perform
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PROCESS SAFETY this test hence only that the specific process/ application to which the test applies is offline. ON LINE Proof Test This is not a surprising situation as manufacturing organizations prefer to curtail plant downtime and suppliers seek to develop and market technologies that aim to satisfy this desire. Hence, when process is in running condition, test is to be performed by applying suitable techniques on the selected SIF loop. The design shall allow for testing of the SIS either end-to-end or in segments….(IEC 61511, 11.8.1) Due to Operation constraint or Safety reasons, if Full (End to End) loop test is not possible, then, partial/segment loop test for devices or subsystems are applied. …….Where the interval between scheduled process downtime is greater than the proof test interval, then on-line test facilities are required…. (IEC 61511, 11.8.1) To perform ON LINE Proof test, either redundancy or specific arrangements such as Force, MOS, etc. for subsystems of SIF loop are applied. During this test, the selected SIF loop will be in degraded mode. However, end users to ensure that specific test shall be performed within the assumed/ considered test time in the PFDavg calculations. For some cases, appropriate facilities like PST, Mechanical jammer, etc. shall be applied to Final Elements. WHY TO PERFORM PROOF TEST? • To Achieve - uninterrupted plant operation • To Maintain – designed SIL though out the Operation phase • To Ensure - instrument will perform desired safety function when demanded • To Ensure – selected technology and architecture is functioning as assumed • To Ensure – assumed failure rates are still valid even after long operation • To Cope up – with process design & plant operation complexity • To Identify - undetected failures (dangerous, not revealed by instrument) during normal operation • To Fulfill - increasing awareness & standards’ requirements (ISA/IEC) • To Meet – with the legislative or insurance needs, as applicable TECHNIQUES FOR ONLINE PROOF TEST Various Techniques used for Online Proof Testing • FORCING • AUTO-OVERRIDING • MAINTENANCE OVERRIDE SWITCH: POSITIVE
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MOS & NEGATIVE /INVERTED MOS • PARTIAL STROKE TESTING • CREDIT OF SHUTDOWN DUE TO ACTUAL DEMAND ON SIS FORCING FORCING a tag is not a regular practice i.e. avoid or minimize. Even if required, then apply after proper Risk Assessment and by Competent Maintenance Personnel with alert to operator as a part of approved procedure. For the FORCED tag, an indication of Compensating measurement is essential. When input or output signal is FORCED, it must be for very short time span with additional measures as it ignores actual field status input to logic or actual output status from logic to field, respectively. AUTO-OVRRIDING NAMUR NE 43 uses the 3.8 to 20.5 mA signal range for measurement information, with signals ≥21 mA or ≤3.6 mA to indicate Failure. With this information, it’s easier to detect status of an analog signal, whether the signal is Over/Under range or in failed status. In case of failure, the configured logic in logic solver overrides the faulty signal and feeds healthy signal to logic for configured time span i.e. 60 minutes. Meanwhile, panel operator to initiate action to apply MOS and intimate maintenance personnel to initiate action. This facility helps to avoid faulty trip, majorly applied to logic with 1oo1 voting.
MAINTENANCE OVERRIDE SWITCH (MOS) MOS is applied to input signals by Panel Operators and strictly limited to maintenance & test applications without adversely affecting the plant production. It helps to prevent faulty trip, allows to attend faulty field sensor and to execute proof test function online i.e. process running condition. Maintains healthy input signal to the logic regardless input status, however designed to view actual Field status / analog value on Logic Solver. MOS is an integral part of the SIS and designed as per Safety Requirement Specifications. Designed to apply a common hard ‘MOS Enabling’ contact from console and only one soft MOS contact from
PROCESS SAFETY DCS is allowed to use per Logic Group. Status of applied MOS is made available and visible to operator on Console/DCS graphics. As usual MOS is considered where compensating measurement indication is available.
be applied to one tag only. During this, the logic is converted in to 1oo1 voting and actual process demand can actuate the logic by another tag which is in line. This MOS is applied when there are chances of measurement gets struck or erratic and acquire erroneous healthy status. PARTIAL STROKE TESTING
Where more than one sensing devices are used in the field to form redundancy, a Measurement Validation and Comparison (MVC) technique is used to create live comparison amongst them in DCS by configuring alarm on the 5% deviation in the reading. Hence, any constant or erratic reading with respect to other tags will come to operator’s knowledge and he can apply MOS to the particular faulty tag to sort out the issue. For MOS operators attentiveness is vital as quick and well controlled action is envisaged from them.
According to the statistics of the Offshore Reliability Database (OREDA), failure of an individual subsystem is majorly distributed as 50% in final elements, 42% in sensors, and 8% in the logic solver. Means, almost 92% contribution is on the account of field devices. The Final Element is the most vulnerable as having multiple elements and moving mechanical components. Also, it is the most difficult, time consuming and costly efforts to perform 100% (Full Test) test coverage. It is required to remove final element from the process line which is not possible frequently during process running condition. Hence, to m aintain SIL, a technique Partial Stroke Testing is applied to check the ability of safety
MOS TECHNIQUES Positive MOS (Feeds ‘1’ to logic) When the developed architecture is having 1oo2 voting with inbuilt MOS facility. The MOS will be applied, when one Input Signal is unhealthy/ faulty/under proof test, it feeds ‘ON’ e.g. healthy signal from MOS contact to Final Logic Gate. This arrangement keeps final output contact in HEALTHY status and allows to attend faulty tag of logic. During Proof Testing, +Ve MOS can be applied to one tag only so the actual logic will act as 1oo1 voting and actual process demand can actuate the logic through another working tag which is in line for 1oo2 voting. Positive MOS is also applied within the specified time limit i.e. 60 minutes in 1oo1,1oo2,1oo3 voting during Auto-Override after verification of faulty reading by panel operator. Negative MOS: (Feeds ‘0’ to logic) When the developed architecture is having 2oo2 voting with inbuilt MOS facility. The MOS will be applied, when Input Signal is unhealthy/faulty/ under proof test. It feeds ‘OFF’ signal from MOS contact to Final Logic Gate. This arrangement keeps final output contact in HEALTHY status and allows to attend faulty tag of logic. For proof testing, it is applied to the tag which is taken out from the service. However, at a time, -Ve MOS is to
valve’s performance and allows to move up to some extend to perform proof testing. A small valve movement may be sufficient to detect several causes of dangerous undetected failure modes without interrupting the production. The fraction of dangerous undetected failures detected by PST among all dangerous undetected failures is referred to as the PST coverage factor. PST is often performed at regular intervals which are shorter than the function test interval. For ball valves average PST coverage factor varies based on type and diagnostic capabilities of instruments used to develop hook up for PST. For a valve, a proof test that only confirms that the valve can fully stroke typically has effectiveness of about 70%, also proof test coverage may be much lower even if tight shutoff performance is required. If this valve is shown as having perfect proof testing, the PFD value for the valve will be misjudged. Because of imperfect testing, the PFD never returns to its original value. Automation
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PROCESS SAFETY
Partial-Stroke Test Methodology There are three basic types of partial-stroke test hookups: mechanical limiting, position control, and solenoids. Each type involves different levels of sophistication and risk.
valve to a pre-determined point. This method can be used on rising as well as rotary stem valves. The cost and complicated hookups are major drawbacks for this method. For this techniques, an appropriate way to collect the test information i.e. HART station, is to be used which can be used to generate test documentation for future reference and diagnosis purpose. Hence, partial stroke testing with HARTcapable valve positioners can detect about 80 percent of potential problems automatically. Solenoid
Mechanical Limiting Mechanical limiting methods apply multiple techniques in the installation to limit the degree of valve travel. These methods are inexpensive in terms of capital and installation costs. Majorly, they are manually initiated and manpower intensive. Also, when any mechanical limiting method is used and testing is in progress, the availability of valve to process to initiate shutdown will be sacrificed in case of actual process demand.
A limit switch or visual inspection is used to confirm valve movement. Successful implementation and return to normal operational status are completely procedure driven. Position Control Position control uses a positioner to move the 70 Automation
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A partial-stroke test can be accomplished by pulsing a solenoid valve. The solenoid can be the same solenoid used for valve actuation, resulting in a low capital and installation costs for the method. If the actuation solenoid valve is used, this method will also test the solenoid valve functionality. The time of the pulse must be adjusted for each valve and solenoid pair to achieve the desired valve travel. Valve travel confirmation is accomplished by a limit switch or position transmitter. Partial-stroke testing does provide measurable improvement of the PFD over full-stroke testing alone. The amount of improvement is dependent on the specification, configuration, and application environment. CREDIT OF SHUTDOWN DUE TO ACTUAL DEMAND If it is not possible to perform Scheduled Proof Test, then allowed to take credit of actuation due to actual demand shutdowns due to actual demand on the SIS during operation may be given credit as proof tests (fully or partial) (61511, P-2, A.16.3.1.3) According to the provided technical guidance in IEC61511, Part-2, the credit of shutdown based on the actual process demand can be taken, if the SIF loop / tag actuated as a part of the shutdown action, within a predetermined maximum time window i.e. test interval. It is desirable that shutdown event should occur prior the next planned proof test interval - (approximate 10% prior). This allows to skip next planned proof test for that particular SIF loop. However, for the credit of shutdown, few conditions need to be fulfilled like: - shutdown events properly logged with time stamps, sensors responded and final elements moved to the safe state within the predicted/specified time to meet specified Process Safety Time of the SIF loop. Additionally, physical condition of field devices are to be checked and confirmed.
PROCESS SAFETY Everything to be documented with appropriate reference and reasons with the approval of competent engineer or Subject Matter Expert. CONCLUSIONS It is mandatory that person involved for any Safety Function shall be CAPABLE & COMPETENT to do the defined task. However, due to several reasons like, insufficient competency/knowledge/ training, improper procedure/guidelines/ understanding, evolving technology /novel designs/ obsolescence, etc. it is a big challenge for end users to maintain the derived SIL for rest of the life time. It is important for End Users to consider various points which force to evaluate internal procedure to execute proof testing in his own organization like; Do we have……………..
systems for Chemical, Petrochemical, Oil-&-Gas, Fertilizers plants/projects from client and EPC based. Presently, working as a Lead SIF and F&G Engineer in Engineering department of one of the leading O&G company in Oman. He authored technical articles on SIS in various technical publications and presented technical papers in international symposiums.
• Safety Life Cycle aligned with IEC-61508/61511/ ISA 84? • covered all critical/safety tags? • online proof testing facility to improve plant turnaround span? • enough procedure/protocol to perform online Proof Test? • competent staff for the defined activities with scheduled training? • clear roles & responsibilities for each activity? • in-house facilities to carry out the SIS activities? • actual failure rates/modes analysis & comparison with design specifications? • procedures for collecting failure rates & types. • trained operator with compensating measurement indication for each critical tag? • perfect plan and procedure to keep test, audit, assessment records? • operation/process colleagues competent to act properly when situation demands. • operation/process colleagues confident about online Partial Stroke Test facility? • plan to take real advantages of online proof testing with appropriate techniques as mentioned in the IEC/ISA? • proper Documentation procedure? ……..and so on many such points need to pondered to maintain SIL throughout the Operation Phase of SLC and helps to prolong the plant turnaround, so that reliability, availability, safety, productivity and profitability can be maintained and further improved. Author Biography RAJESHKUMAR MODI is having > 30 years of experience in design, engineering, maintenance & construction of ‘Instrumentation-&-control’
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Petrochemicals
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FEATURED PROJECT
Project Summary Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion Name of Client
PTT - PETROLEUM AUTHORITY OF THAILAND
Budget ($ US)
4,000,000,000
Revised Budget ($ US)
4,830,000,000
Award Date
Q4-2018
Facility Type
Crude Oil Distillation Unit
Status
EPC ITB
Start Date
Q1-2015
End Date
Q1-2022
FEED
WOOD
Greenfield/ Brownfield
Brownfield
Upstream/ Downstream Location
Downstream Sriracha, Thailand
Project Background Thai Oil Pcl, one of Thailand's major oil refineries and a subsidiary of PTT Pcl, plans to invest USD 5 billion over the next five years to boost its oil refining capacity in Sriracha from 275,000 barrels per day (bpd) to 400,000 bpd. CFP comes as part of Thai Oil's plan to increase the Sriracha refinery's capability to upgrade low-value products such as fuel oil into more valuable low-sulfur products that will help meet growing demand in the region for cleaner transportation fuels. Thai Oil CEO Atikom Terbsiri said that 80% of this budget will go towards Thai Oil's Clean Fuel Project or CFP, while the rest will be spent to improve other refinery-related infrastructure.
Project Status Jul 2018
Construction will start mid-2019 and operations with operations being in early 2023.
Jul 2018
Thai Oil Plc will be investing US $4.83 (160 billion baht) in the Clean Fuel Project (CFP). Thai Oil will contract Maybank Kim Eng Thailand as the financial adviser to oversee the project
Jul 2018
Thai oil unveils that the CFP will have an interest expense of $151 million during the construction period.
Jul 2018
Final Investment Decision (FID) approval might be announced late August. Current IRR estimation of the CFP project stands at 12%.
Jun 2018
The project is awaiting the Final Investment Decision (FID) which is expected in 3Q18, as EPC contractors have submits their proposals for Thai Oil to consider.
May 2018
PTT's analyst meeting indicated that The Final Investment Decision (FID) is slated for 2018.
Apr 2018
Thai Oil hints that current interests for the CFP project hail from 2 consortium from Europe and Asia, which are expected to be announced by the middle or late 2018.
Jan 2018
Automation | August 2018 According to the client, the EPC contract award is scheduled for Q4 2018 with construction works
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Current IRR estimation of the CFP project stands at 12%. Jun 2018 The project is awaiting the Final FEATURED PROJECT Investment Decision (FID) which is expected in 3Q18, as EPC contractors have submits their proposals for Thai Oil to consider.
May 2018
PTT's analyst meeting indicated that The Final Investment Decision (FID) is slated for 2018.
Apr 2018
Thai Oil hints that current interests for the CFP project hail from 2 consortium from Europe and Asia, which are expected to be announced by the middle or late 2018.
Jan 2018
According to the client, the EPC contract award is scheduled for Q4 2018 with construction works starting in the second half of 2019.
Dec 2017
Thai Oil PCL will stop producing fuel oil from 2022 once it completes a $4-billion upgrade that will boost output of clean fuels. Construction is expected to take 4 years.
Nov 2017
Thai Oil starts a year-long bidding process for engineering, procurement and construction contractors and expects to make a final investment decision by the 3rd quarter of 2018.
Oct 2017
The commissioning of the project is scheduled for 2021-2022.
Sep 2017
The Final Investment Decision (FID) is now assumed to take place 2nd quarter of 2018.
Apr 2017
Construction is expected to commence in the last quarter of 2017 upon timely completion of the EPC bidding and selection process.
Mar 2017
Thai Oil officials expects Final Investment Decision (FID) by 4th Quarter of 2017.
Mar 2017
Currently at Front-End Engineering and Design (FEED) stage, completion is expected in April-May 2017. After which, the company will open bidding to find EPC contractors for the project.
Nov 2016
Thai Oil has initially planned to make the Final Investment Decision (FID) on the Clean Fuel Project during the second quarter of 2017 but has decided to move it to a later date.
Aug 2016
Amec Foster Wheeler has been awarded a Front End Engineering Design (FEED) contract by Thai Oil Public Company Ltd. for its Clean Fuel Project at the Sriracha Refinery in Thailand. The contract is due for completion in the second quarter of 2017.
Jun 2016
Process design is nearly completed and ahead of schedule. The project is expected to proceed to its next phase next month July or early August.
May 2016
Thai Oil is still in the process of developing the process design before proceeding to front end engineering design. It is expected that the study will be completed by the end of 2016.
Mar 2016
The license includes a 4.2 million tpy LC-MAX residue upgrading unit and a 5.5 million tpy ISOCRACKING unit.
Mar 2016
Chevron Lummus Global (CLG) is chosen as the licensor, of the residue and VGO hydrocracking units for Thai Oil Public Company Limited's expansion of its existing Sriracha refinery, located in Chonburi, Thailand.
Jan 2016
The Clean Fuel Project is currently in the basic design phase. The engineering design is expected to be completed by the end of the year, at which time bidding for the construction will be open.
Jan 2015
Thai Oil announces the CLEAN FUEL PROJECT (CFP). CFP is to increase the Sriracha refinery's capability to upgrade low-value products such as fuel oil into more valuable low-sulfur products that will help meet growing demand in the region.
Project Scope Construction of Crude Distillation Unit (CDU) to expand the refinery capacity from 275,000 BD to 400,000 BD Improvements to the energy efficiency of Thai Oil's refinery Production of transportation fuels to more stringent product quality specifications.
Project Finance Thai Oil Pcl, one of Thailand’s major oil refineries and a subsidiary of PTT Pcl, is the client of this scheme.
Project Contractors
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Production of transportation fuels to more stringent product quality specifications.
FEATURED PROJECT
Project Finance
Thai Oil Pcl, one of Thailand’s major oil refineries and a subsidiary of PTT Pcl, is the client of this scheme.
Project Contractors FEED PQ
Bidders
-
Awarded
-
WOOD
Sub-Contractors PQ
Bidders
-
-
Awarded Chevron Lummus Global
Project Schedules 1Q-2015
Project Announced
2Q-2015
Feasibility Study
1Q-2016
Design
1Q-2016
Pre-FEED
3Q-2016
FEED
2Q-2017
EPC ITB
4Q-2018
Engineering & Procurement
3Q-2019
Construction
3Q-2021
Completed
1Q-2022 C
Commissioning
Project Personnel Alex Haynes - Senior VP - Asia Pacific - Amec Foster Wheeler
Available only for DMS Members
Robert Achleitner - Project Manager - Amec Foster Wheeler
Available only for DMS Members
Roberto Penno - Group President - Asia Pacific - Amec Foster Wheeler
Available only for DMS Members
Yossiri Promchuakaew - Business Development Director - Amec Foster Wheeler
Available only for DMS Members
Charnyut Wetpanyawong - Contract Manager - Thai Oil
Available only for DMS Members
Supiruk Prommin - Project Development Manager - Thai Oil
Available only for DMS Members
Michiel Hartman - Mechanical Discipline Project Manager - Thai Oil Group
Available only for DMS Members
Thailand Project Listing PROJECT
FACILITY
IRPC - Maximum Aromatics (MARS) Project IRPC - Maximum Aromatics (MARS) Project - Ethylene Production Facility Revamp OPHIR - Block B8/38 Bualuang Oil field - Phase 4 PTT - Map Ta Phut LNG Plant - Nong Fab Terminal PTT - Wang Noi Gas Compression Plant PTTEP - Arthit Gas Field Development PTTGC - Map Ta Phut Retrofit / Olefins Reconfiguration Project Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion
Paraxylene Ethylene Exploration LNG Storage Tanks Gas Compression Gas Field Development Naptha Cracker Crude Oil Distillation Unit
BUDGET ($US) 1,20,00,00,000 40,00,00,000 14,50,00,000 45,00,00,000 13,47,57,696 1,41,00,00,000 1,00,00,00,000 4,00,00,00,000
Automation
STATUS Pre-FEED Pre-FEED Pre-FEED Engineering & Procurement Construction Construction Construction EPC ITB
| August 2018
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DMS CSR
When a Dream Needs a Gentle Push to Give It Wings-Sponsored by Analytical Division Of ISA Growing up as the youngest child in a family of five, abandoned by your father, neglected by your elder brother and sister, with just your mother who is a day laborer in a physically unwell state of health and with the dreams of one day becoming a Chemistry Professor is really hard. This is exactly the condition of Mohammed Sajib Sheik, a 10 year old boy hailing from a slum in Dhaka, Bangladesh. Sajib’s father abandoned the family a long time ago. His elder brother and sister are both married and living their own happy lives while almost totally neglecting the existence of their own mother and brother. Sajib’s mother, Sofia Begum works as a day laborer to provide for herself and Sajib. But, because of being physically unwell, she isn’t able to go to work daily and so the responsibility of taking care of his mother and himself falls on the meek shoulders of young Sajib. He has to works after school, selling newspapers and water bottles to meet their needs. Like all other kids of his age, Sajib too loves playing cricket. He sings as well. But unlike every other kid whose role model might be a cricketer in this cricket crazy nation, Sajib’s role model is Alfred Bernhard Nobel, the world famous Swedish Chemist and founder of the Nobel Prizes, and hence his love for Chemistry. Once, at school, during a session of Science, the teacher was teaching about mixtures and it was a little above the understanding capabilities of a regular Sixth Grader, but Sajib easily understood the concepts and was given the opportunity to perform experiment in front of the whole class, and that too very successfully. He is passionate about his dreams to become a Chemistry professor one day and that is clearly reflected in his academics. But the only thing in his way to achieve that dream is the current situation he is in. No one to help him progress with his education, no one to guide him and help him plot his next steps 76 Automation
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in education. And this is where C2C has come in to help him. C2C has taken Sajib under its wings and are supporting him by providing 1000BDT per month to help take care of their accommodation needs so that he can use the money he earns by himself to help complete his education and pursue his dreams of becoming a Chemistry Professor. C2C has a really good idea of how Sajib should carry on his education so as to achieve his dream. The Bangladeshi educational system is basically divided into 7 levels: •Pre-primary: Play School to Kindergarten •Primary: Grade 1 to Grade 5 •Junior School: Grade 6 to Grade 8 •Secondary School: Grade 9 to Grade 10 •Higher Secondary: Grade 11 and Grade 12 •Bachelor’s Degree: 4 years •Master’s Degree: 1 year According to the above given system, Sajib is now in Junior School and has a minimum of 9 years of education left to finally be able to achieve his dream. As per the Government curriculum, basic Science will be taught to all students from Grade 6 to Grade 8. From Grade 9, Science will be broken down into Physics, Chemistry and Biology. And it is also from Grade 9 that the education stream will be divided into Science, Arts and Commerce and this will be followed up until Grade 12. So, Sajib will have to opt for the Science stream from Grade 9 and then continue his education to attain a Bachelor’s Degree in Chemistry and then opt for a Master’s Degree in Chemistry to increase his chances of becoming a Chemistry Professor. Sajib is currently being sponsored by the Analysis Division of ISA. With a helping and guiding hand behind him, Sajib can easily achieve his dream and build a brighter future for himself and his family.
DMS CSR
THE WATER PROMISE – DMS Global joins hands with WATER RELIEF.ORG Clean water has become one of our most precious resources in the 21st century, in fact, one in nine people live without access to clean and drinkable water. The water crisis is real. It’s affecting men, women, children, families, and farmers. Women and children are spending hours a day fetching dirty water which leads to illness and disease, robbing entire communities of their futures. Lack of access to safe water and proper sanitation harms health. When health is affected, it limits education, leading to a cycle of poverty.
A bold commitment should be made to make sure everyone gets a chance to drink water from a reliable source. DMS Global has joined hands with WATERRELIEF.ORG, a nonprofit charitable organization in helping to plant more fresh water wells and pumps throughout Africa and Asia. Recently, DMS Global has taken an initiative to providing funds to dig a well in Ukhiya Village, Cox Bazar District, Chittagong division in Bangladesh. This is to help the refugees from Myanmar who are currently residing in Bangladesh. Every gift has an impact. Let’s share this gift of water with everyone.
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