Automation INSIGHT! ISA Thailand Section Event 2019, Vol 7 Issue 5

Page 1

July 2019 Vol. VII Issue 5

ISA Thailand Section Event 2019 Catalogue

INTERVIEW WITH Surachate Chalothorn CTO – Olefins & Operations and Digital Leader at Chemicals Business of SCG, Thailand - SCG Chemicals

POST SHOW REPORT 2nd ISA Malaysia Section Event 2018

FEATURED PROJECT Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion

DMS ANALYTICS PTT - Map Ta Phut LNG Plant - Nong Fab Terminal


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FIRST WORD July 2019 Vol. VII Issue 5

ISA Thailand Section Event 2019 Catalogue

INTERVIEW WITH Surachate Chalothorn CTO – Olefins & Operations and Digital Leader at Chemicals Business of SCG, Thailand - SCG Chemicals

FEATURED PROJECT Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion

POST SHOW REPORT 2nd ISA Malaysia Section Event 2018

DMS ANALYTICS PTT - Map Ta Phut LNG Plant - Nong Fab Terminal

Automation INSIGHT! July 2019 Vol VII Issue 5

Dear DMS Members,

PUBLISHED BY Data Media Systems (for private distribution)

So, what is the difference between a DCS and a SCADA? This has been something that has been asked for many years and will perhaps be more relevant to today’s systems than before.

President & CEO Mohammed Loch mloch@dmsglobal.net

Before I suggest a reason for this let’s try to describe the difference between the two. Each consists of a network capable of supervisory control and data acquisition but in the early days the DCS, consisting of distributed process controllers, was used for continuous or PID control whilst the SCADA, consisting of a network of PLCs, was used for logical or Boolean control, but, as time progressed, so did the control applications and for some time now they are both capable of running any kind of process. Today, they even both use controllers and I/O modules that can be the same shape and format. Little difference then.

Operations Director Sara Loch sloch@dmsglobal.net Content Writer & Editor Rima Ravi rravindran@dmsglobal.net Editorial Designer Vishnu Raj vraj@dmsglobal.net Although all efforts to ensure accurate reporting are taken, some errors may occur. The views and opinions herein are not those of the Publishers. All Rights reserved.

Content Pages

First Word DMS Analytics INSIGHT! Feature ISA Thailand Section Event 2019 Post Show Report Digitalization Industrial Control Systems Cybersecurity Featured Project DMS CSR

3 4 5 6-26 28-47 49-52 54-56 57-60 62-63

Advertisers Index Pages

DMS Analytics DMS Events ARC Advisory Group HIMA DMS Projects DMS Global

2 27 48 53 61 64

However, there is still a difference essentially due to why the the original systems were created with their respective architectures. DCS required more redundancy and process unit segregation but also less graphic update latency in most cases and so the dynamic points sourced their data directly from the controller whilst the server was the main source of data in a SCADA. This then is the main differentiator but in the networks of today where bandwidth (network and processor) and processor power are such that the complete plant can be controlled from a single processor, is it time to smooth over the difference between the two? Through their collaboration with Rockwell’s Allen-Bradley, Honeywell were the first DCS to consider this with the Experion PKS being a hybrid DCS (Distributed System Architecture in Honeywell speak) using a SCADA network concept where dynamic data points are accessed from the servers and hence the virtual server can be easily considered in their case. This allows replacement of some of the more processor intensive control strategies to be carried out in the server rather than controller with the server mimicking the controller just as Esscor developed with their FSim solutions used for training and control strategy development. This concept doesn’t have to stop there and I see a time (soon I believe) when we revert to single-loop controller concepts for control segregation with one small difference. Virtual servers with edge computing will allow the processor to carry out this function in the field devices themselves as has been the case with Foundation Fieldbus (although underused for various reasons not to do with criticality) and just as the autonomic nervous system does. This will allow the control system to reduce its footprint and allow greater use of standard computing and networking processors running process control applications and, with the advances in OT system cyber-security features, there will be greater use of open and unified architectures (OPC UA) and control and graphic applications (Wonderware). Standardisation rather than customisation. Kind Regards,

Kind Regards,

Mohammed Loch President and CEO, DMS Global Director Market Development Middle East & Asia Pacific - ISA

Hugh Wingrove Editor-in-Chief DMS Global Automation

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DMS ANALYTICS

PTT - Map Ta Phut LNG Plant - Nong Fab Terminal In 2016, PTT proposed to build another LNG terminal to be located in Rayong Province. The proposed LNG would later be named as the Nong Fab LNG, located at Baan Nong Fab, Muang Rayong district. The proposed terminal, designed to have a regasification capacity of 7.5 Million tonnes per annum (Mtpa) with a peak capacity of 9 Million tonnes per annum (Mtpa), will feature a dedicated marine jetty capable of receiving LNG from LNG tankers with capacities ranging between 125,000m³ and 266,000m³.

Tokyo Gas Engineering Solution (TGES) (Tokyo Gas Subsidiary) is awarded the contract to spearhead project management consultancy, technical research, site inspection, Front-End Engineering Design (FEED) studies along with EPC contractor selection procedures. TGES contracts SMC Consulting Engineers to undertake FEED studies for the development, which includes the design for the terminal’s marine components. Staray International is contracted to provide FEED services for the LNG storage tanks and auxiliary facilities, including 3D piping design, a study of mechanical design and equipment selection, civil design, control and safety systems, fire and security systems and evaluation of the LNG terminal project.

It also features a state of the art regasification plant, boil-off gas handling (BOG) system, art vapor return system, loading/unloading facilities, and electrical & control systems. Other facilities include seawater intake/ outfall systems, in-plant power generation facility and an LNG cold energy utilization system with an optional tie in provision for potential future expansions.

Aspen Aerogels will be in charge of supplying aerogel insulation for the project.

By 2018, PTT awards the Saipem - CTCI Joint Venture (JV) the engineering procurement, construction and commissioning (EPCC) contract for the terminal while

Currently, still under construction, the Nong Fab Terminal is expected to further improve Thailand’s LNG supply with operation date expected to commence by 2022.

PTTGC - Map Ta Phut Retrofit / Olefins Reconfiguration Project (ORP) In 2015, PTT Global Chemical Public Company (PTTGC) revealed their plans to enhance their feedstock flexibility and sustain derivative production, all the while maximizing value production from the internal feedstock. That plan would end up being called the “Map Ta Phut Retrofit” or the “Olefins Reconfiguration Project (ORP)”. The Map Ta Phut Retrofit project would see the construction of a new flexible feed cracker unit with a capacity to produce 500,000 tonnes per year (tpy) of ethylene and 261,000 tonnes per year (tpy) of propylene but in order to operate at such a capacity, a million tpy of naphtha feedstock is required. PTTGC will employ maximum utilization of supporting and existing facilities such as surplus naphtha from its refinery to feed the cracker unit and transmute it into olefins products to reduce investment cost. PTTGC will also benefit from exploring and capturing favorable circumstances with new derivatives along the value chain.

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Nearby existing plants and facilities in the Map Ta Phut area will also benefit from the “Map Ta Phut Retrofit” through the connection of the piping network. In the 2nd quarter of 2016, PTTGC continued its pursuit of starting up the new flexible feed cracker as it is issued conceptual design to licensors while aiming to commence construction by early 2018. In 2018, PTTGC contracts Samsung Engineering, alongside their local Thai partner TTCL PCL, to spearheading engineering, procurement, and construction (EPC) of the Map Ta Phut Retrofit. Mcdermott International is also awarded a technology contract for the ORP project where they will provide licensing of Lummus olefins technology and basic engineering. By 2019, the ORP currently stands at 39% progress and is set to start operations by 2021.


INSIGHT! FEATURE

Interview with Surachate Chalothorn (CTO – Olefins & Operations and Digital Leader at Chemicals Business of SCG, Thailand SCG Chemicals)

Q) When did you join SCG and what roles have you played in the company since you started? I have been with SCG for 30 years, since the group started the chemical business. The company has now grown more than 10x and become one of the major petrochemical players in SEA. Having chemical engineering background, I have been assigned in the technology and engineering leading roles in various growth projects, like the first polypropylene, first worldscale olefins complex, second olefins complex and a lot of investment overseas. After the company embarked on the technology innovation journey, I have set up the R&D and process technology center where many inventions and technologies were developed and now commercialized. We are proud to say we are the only regional player with own technologies. Q) Why was the role Digital Leader – Chemicals Business created in SCG and how do you manage to balance this role with your current job as Chief Technology Officer Olefins Business & Operation? The digital transformation is the common agenda for every company and so does the chemical business of SCG. To make a substantial improvement, it requires leadership to set direction, drive and align all the digital initiatives in a business focus manner. As a CTO of the group’s olefins business and operation, I have directly supervised the Digital Manufacturing team, which is the largest part of our digital transformation effort. So,

extending my scope to cover the digital transformation of the whole chemical business value chain does make sense and help in create the alignment for all the digital initiatives to add higher value and bigger impact. Q) What is the Road Map for SCG’s Digital Transformation Journey? We focus on the business outcome first. Our digital transformation ranges across the whole business value chain focusing on providing better customer experience and perfecting operational excellence. We focus on a few critical key areas that drive real business value that improved outcomes for the business. It is actually a business transformation, not a digital transformation. Q) How do you expect ISA Events, Standards & training courses to support End Users in Thailand with their developments? ISA is one of the foremost professional organizations in the world for setting standards and educating industry professionals in automation. Instrumentation and automation are some of the key technologies involved in nearly all industrialized manufacturing facilities. I do hope that ISA Thailand chapter can create value to the industries in Thailand by keeping us well informed with the rapid change of the technologies, provide a forum for networking and ultimately drive the common standards in industrial automation. Automation

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ISA Thailand Section Event 2019

ISA Thailand Section Event 2019 23rd - 24th July 2019

www.isa-thailand.org

#ISAThailand

Dusit Thani Pattaya - Thailand

EXPERIENCE THE FUTURE.

Organised By:

Diamond Sponsor

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Automation

Gold Sponsors

Bronze Sponsor

Supported By

Official Logistics Partner

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ISA Thailand Section Event 2019 Day One - Tuesday 23rd July 2019 8:00AM - 9:00AM Registration 9:00AM - 9:40AM Keynote Speeches

Mohammed Loch

Surachate Chalothorn

President & CEO

CTO – Olefins & Operations and Digital Leader at Chemicals Business of SCG, Thailand

DMS Global

Low Kok Ming Sales Director

HIMA Asia Pacific Pte. Ltd.

SCG Chemicals

Director Market Development Middle East & Asia Pacific

ISA

9:40AM - 10:30AM Digitalization 1 Speakers

Bob Gill

Atik Suvittham

General Manager, Southeast Asia

Lead Engineer - Digital Manufacturing Technology

ARC Advisory Group

SCG Chemicals

Presentation

Presentation

Digital Transformation: The Road to Success

Applications of Data Analytics in Petrochemical Plants & Developing Digital Twin

10:30AM - 11:00AM Exhibition Ribbon Cutting & Coffee Break 11:00AM - 12:40PM Digitalization 2 Speakers

Tutpol Ardsomang

Jonathan Cook

Rajneesh Ojha

Arthit Vongachariya

Reliability Engineering & Data Science Manager

Senior Consultant-Reliability & Asset Integrity

Joint Vice President (Elec-Inst & Automation)

Lead Engineer - Physics

PTT Energy Solutions

Indorama - Thailand

SCG Chemicals

SCG Chemicals

Presentation

Presentation

Presentation

Presentation

Machine Learning for Online Error Detection of Ethylene Gas Chromatography

Operational Excellence Improvement – A Fuel Storage Terminal Case Study

Digitalisation in Process Industry Challenges and Way to Go

HPC Applications in SCG Chemical Business

12:40PM - 1:40PM Lunch Break & Exhibition Networking 1:40PM - 3:00PM Digitalization 3 Speakers

Thanunkorn Tarsaku

Wipada Lertpukpon

Anand Makhija

Senior Inspection Engineer

Lead Engineer - Physics Model Technology

Technical Director

PTT Global Chemical Public Company Limited

SCG Chemicals

PAS Global

Presentation

Presentation

Presentation

UAV for Storage Tank Internal Inspection.

Optimising EDC Cracker Operation to Enhance VCM Plant Economics

Ensuring Data Integrity for a Digitalization Infrastructure

3:00PM - 3:30PM Coffee Break & Exhibition Networking

Day Two - Wednesday 24th July 2019 8:00AM - 9:00AM Registration

Automation

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Presentation

Presentation

Presentation

UAV for Storage Tank Internal Inspection.

Optimising EDC Cracker Operation to Enhance VCM Plant Economics

Ensuring Data Integrity for a Digitalization Infrastructure

ISA Thailand Section Event 2019

3:00PM - 3:30PM Coffee Break & Exhibition Networking

Day Two - Wednesday 24th July 2019 8:00AM - 9:00AM Registration 9:00AM - 10:15AM Advanced Process Control & Optimization Speakers

Supaporn Pinsuwannasak

Misuari Abd Rahman

Hattachai Aeowjaroenlap

Analytical Systems Engineering (Thailand ) Co., Ltd.

Regional Sales Manager - SEA

Engineer - Physics Model Technology

ASE (Thailand)

PAS Global LLC.

SCG Chemicals

Presentation

Presentation

Presentation

Process Control Optimization Beyond Data Sheets

Operations Risk Management: What is your plant REALLY Doing?

Model-Based Optimization of an Acetylene Hydrogenation Reactor to Improve Overall Ethylene Plant Economics

10:15AM - 10:55AM Coffee Break & Exhibition Networking 10:55AM - 12:35PM Field Instruments Speakers

Srinakorn Nontanakorn

Sombat Tuntiwong

Chainarong Sarncharoen

Secretary of FCG Thai Assoc./Azbil Thailand

Managing Director

Sr. Instrument Engineer

Sombat Tuntiwong Managing Director

FCG Thai Assoc./Azbil Thailand

VEGA Instruments Co.,Ltd.

PTT Global Chemical Public Company Limited

VEGA Instruments Co.,Ltd.

Presentation

Presentation

Presentation

Presentation

Utilization IoT Technology for Smart Plant Operation

How Benefits to Use Radar Level Sensors Comparing to the Other Principles

GC-SIF Life Cycle Management

Level and Pressure Measurement in Oil & Gas Industry for Refining and Petrochemical

12:35PM - 1:35PM Lunch Break & Exhibition Networking 1:35PM - 3:00PM Process Safety Speakers

Johan Sandberg

Andrew Chee

Kelvin Previndren Hunt

Sr. Business Development Manager

Business Development Manager; Process Segment; APAC

Business Development Manager, Services AP

Managing Director

HIMA Asia Pacific Pte. Ltd.

Tame Tech International Co.,Ltd

Emerson Automation Solutions

Jirachai Saeng-Xuto

HIMA

Presentation

Presentation

Presentation

Presentation

Overfill Safety Standards Explained

HIPPS

Obsolescence and Lifespan Management for Programmable Electronic Systems (PES)

Do you Realize Gas Sampling Probe Playing High Role in your Gas Analyzing System?

3:00PM - 3:30PM Coffee Break & Exhibition Networking

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ISA Thailand Section Event 2019

Keynote Speakers Mohammed Loch President & CEO DMS Global Director Market Development Middle East & Asia Pacific - ISA Mohammed Loch is the President & CEO of DMS Global. DMS Global’s range of activities include Events, Publishing, Video Production, Web Services, PR & Branding Solutions, ultimately complementing its project intelligence database. With this diverse range of activities, DMS is the only media company that can truly call itself a marketing specialist for the Energy Sector. Other than DMS Global, Mohammed’s other roles include; the Director Industry Development for the International Society of Automation (ISA), the Middle East, Africa & Asia Pacific Partner of the ARC Advisory Group, Regional Director Middle East for the Manufacturing Enterprise Solutions Association (MESA) as well as FieldComm Group, Director of Market Intelligence for the Bilateral US-Arab Chamber of Commerce, and Partner & Executive Director of the Choice to Change Foundation.

Surachate Chalothorn CTO – Olefins & Operations and Digital Leader at Chemicals Business of SCG, Thailand SCG Chemicals Chalothorn has more than 30 years of experiences in petrochemical business. He took several process engineering leader roles in several growth projects from downstream polyolefins to upstream olefins. He was a founder and the first director of SCG Chemicals’ research and development group, where he initiated several in-house technology developments and repositioned the company from a commodity producer to a high value added specialties player. He was also a founder and the first director of process technology center of SCG Chemicals, focusing on technology improvement and technology development at scale. Now he is the Chief Technology Officer of Olefins and Operations and the head of digital council for SCG Chemicals. He currently drive digital transformation across the organization.

Low Kok Ming Sales Director HIMA Asia Pacific Pte. Ltd. Low Kok Ming is the Sales Director of HIMA APAC North & South East Asia region. He holds a B.S. Degree in Electrical Engineering from the University Technology Malaysia. Kok Ming has over 18 years of experience in Control Systems, Instrumentation & Analyzers. Having started his career with Yokogawa as commissioning and project engineer, he has also worked for Siemens as Business Development Manager and moved into Sales and various Management role within ABB. With recent tech disruption experienced in the world, Kok Ming sees events like ISA and with HIMA to provide the platform to address safety and security challenges in the process automation world today.

Automation

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ISA Thailand Section Event 2019

Digitalization 1 Day One (Tuesday 23rd July) 9:40AM - 10:30AM

Speakers Bob Gill General Manager, Southeast Asia ARC Advisory Group Presentation: Digital Transformation: The Road to Success Bob Gill manages ARC Advisory Group’s business operations and market research activities in Southeast Asia. ARC provides technology research, advisory and consulting services to industrial automation and software suppliers as well as to end-user companies in the manufacturing, infrastructure and energy sectors. Bob is a regular speaker at company and industry conferences. Recent (2018) engagements include: Industry of Things World Asia; Honeywell Asia Pacific Channel Partner Conference; Singapore ICS Cyber Security Conference; Yokogawa Asia Pacific User Conference, and HIMA Users Conference Asia Pacific. His work experience includes engineering roles (15 years) in the UK and Singapore, at British Aerospace, General Electric Company, and SIMTech. He holds a BSc in Electronics and MSc in Manufacturing Systems Engineering (both from University of Wales, UK), and an MBA from NTU in Singapore. Atik Suvittham Lead Engineer - Digital Manufacturing Technology SCG Chemicals Presentation: Applications of Data Analytics in Petrochemical Plants & Developing Digital Twin Atik Suvittham has more than 17 years of experience in IT&OT technology, including, but not limited to, plant information, system integration, advanced process control, real-time optimization, operator training system, IIoT platform, AI technology. Throughout his career, he has delivered several successful digital implementations in the pilot and commercial plants, such as ethylene productions, and polyolefins productions. Currently, he is a Process Technology Leader in Digital Manufacturing, specialized in AI, data analytics, OTS, and Digital Twin at Chemicals Business, SCG.

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ISA Thailand Section Event 2019

Digitalization 2 Day One (Tuesday 23rd July) 11:00AM - 12:40PM

Speakers Tutpol Ardsomang Reliability Engineering & Data Science Manager SCG Chemicals Presentation: Machine Learning for Online Error Detection of Ethylene Gas Chromatography Tutpol Ardsomang has been working as a Reliability Engineer since 2006. He has experience in Safety Instrument System (SIS), Field instrument and Control system Engineering Design and Project Improvement and Implementation. He also has more than 7 years experience in RCM and SIL Implementation and consultant in petrochemical process eg. Polyolefin, Olefin, VCM and etc. In 2013, he obtained Master degree in Reliability and Maintainability Engineering specialized in Prognostic from the University of Tennessee, Knoxville. Since then he has continued his role in Reliability Engineering focusing more on Predictive and Prognostic Analytic using Machine Learning to enhance predictive maintenance capability. Currently, he is the manager of Digital Asset Reliability Management – Reliability Engineering & Data Science taking care of Digital Transformation for entire SCG’s Maintenance & Reliability works.

Jonathan Cook Senior Consultant-Reliability & Asset Integrity PTT Energy Solutions Presentation: Operational Excellence Improvement – A Fuel Storage Terminal Case Study Jon Cook is a professional chartered engineer working with PTT Energy Solutions. Throughout his 30-year career, he has been involved in design, maintenance, operation and problemsolving for high hazard facilities worldwide. Jon develops and implements Asset Integrity Management strategies including condition assessment of aged facilities and professional competency development. He is an Integrity Management study leader with extensive experience in leading risk based reviews and representing clients in regulatory discussions. Jon has been working in the ASEAN region for over 10 years & is currently based in Rayong, Thailand.

Automation

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ISA Thailand Section Event 2019 Rajneesh Ojha Joint Vice President (Elec-Inst & Automation) Indorama - Thailand Presentation: Digitalisation in Process Industry - Challenges and Way to Go He is an Electronic Engineering degree holder by his professional qualification from India. He has industry experience for almost 25 years mainly in the chemical and textile manufacturing sector. Worked with India’s top companies like Raymonds, Reliance Industries, India Glycols, Indorama Ventures Group based in Thailand. His core working functional area remained as plant reliability maintenance and projects from Electrical and Instrumentation and controls later included the robotics automation projects. Since the last few years with the change of new emerging technologies, he is handling the Robotics Automation projects, Digitalization and Industry 4.0 projects, which also includes the predictive maintenance by using the IIoT, implementation of AI/machine learning tools. Presently based in Thailand.

Arthit Vongachariya Lead Engineer - Physics SCG Chemicals Presentation: HPC Applications in SCG Chemical Business Arthit Vongachariya is a Lead Engineer taking care of process improvement and product development in petrochemical business using physic model technology at SCG Chemicals. He is also in charge of HPC (High-Performance Computing) implementation in SCG Chemicals business along the process from engineering (ex. system design and infrastructure preparation) to the end-user application. His education background includes chemistry and physical chemistry from Chulalongkorn University. He worked closely on various simulation techniques which running on HPC throughout his career (6 years at Ube Group and 3 year at SCG Chemicals).

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ISA Thailand Section Event 2019

Digitalization 3 Day One (Tuesday 23rd July) 1:40PM - 3:00PM

Speakers Thanunkorn Tarsaku Senior Inspection Engineer PTT Global Chemical Public Company Limited Presentation: UAV for Storage Tank Internal Inspection. He is a Senior Inspection Engineer in the PTTGC Company. He worked for nearly 15 years in Refinery and Petrochemical business plant in Thailand . He has a specific skilled on storage tank in term of engineering design and construction, Inspection technique, Failure mechanism, to ensure that assets are compliance with the standard and also fit for business purposed. He holds a degree Master Degree in Mechanical Engineering from King Mongkut’s University of Technology North Bangkok. Which also holds the License for senior professional engineer from The Council of Engineers Thailand and the certification of API510, API570, API653,CWI and etc.

Wipada Lertpukpon Lead Engineer - Physics Model Technology SCG Chemicals Presentation: Optimising EDC Cracker Operation to Enhance VCM Plant Economics Wipada Lertpukpon is a chemical engineer who worked with SCG Chemicals in the department of Olefin and Operations since 2014. She was responsible for technology development of Cracking furnace either EDC cracker or Olefin cracker. To develop the technology for cracking furnace, modelling is one of the tools to be used to study behavior inside the cracker and validate the possible technology to enhance the improvement of cracker. Anand Makhija Technical Director PAS Global Presentation: Ensuring Data Integrity for a Digitalization Infrastructure Anand Makhija is the Technical Director at PAS Global. With more than 12 years of experience in the oil & gas and energy industries, Anand is a subject matter expert in control systems, process safety, automaton integrity, cybersecurity, and IPL assurance. Over the years, he has conducted several workshops in Asia Pacific and has been involved in operations management projects in North America, Europe and Asia Pacific, and has spoken at numerous industry conferences.

Automation

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ISA Thailand Section Event 2019

Advanced Process Control & Optimization Day Two (Wednesday 24th July) 9:00AM - 10:15AM

Speakers Supaporn Pinsuwannasak Analytical Systems Engineering (Thailand ) Co., Ltd. ASE (Thailand) Presentation: Process Control Optimization Beyond Data Sheets Supaporn Pinsuwannasak is the general manager of ASE (Thailand). She left from King Mongkut’s Institute of Technology with a bachelor degree in chemical engineering in 2002. After gaining first practical experiences as a sales and application engineer, Mrs. Pinsuwannasak was hired by Siemens Thailand in 2006. As a result of exceptional performance, she was admitted to the ‘Siemens Top Talent’ program. Mrs. Pinsuwannasak led the analyser team division until 2017. Misuari Abd Rahman Regional Sales Manager - SEA PAS Global LLC. Presentation: Operations Risk Management: What is your Plant REALLY Doing? Nur Misuari is looking after South East Asia Sales & Marketing Manager for PAS and based in Kuala Lumpur. He has over 20 years of broad field experience in the Oil & Gas and Petrochemical industries working with different Process Control Systems, Production Simulation, and Advanced Solutions companies. He holds a BEng. Degree in Electrical & Electronic and previously appointed as Industrial Advisory Committee for GMI, University KL, an active SPE Technical Program Committee for Process Flow Assurance and ambassador in YAKSHA Project (Cybersecurity Awareness and Knowledge Systemic High-level Application ICS) for Cybersecurity Malaysia. Hattachai Aeowjaroenlap Engineer - Physics Model Technology SCG Chemicals Presentation: Model-Based Optimization of an Acetylene Hydrogenation Reactor to Improve Overall Ethylene Plant Economics Hattachai Aeowjaroenlap is a Process Technology Engineer of Physics Model – Digital Manufacturing Technology at SCG Chemicals. He has an M.Eng. in Chemical Engineering from Chulalongkorn University, Thailand. Hattachai has been working in the development of Fixed Bed Reactor Model for Catalytic Process in Petrochemical Industries since 2014.

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ISA Thailand Section Event 2019

Field Instruments Day Two (Wednesday 24th July) 10:55AM - 12:35PM

Speakers Srinakorn Nontanakorn Secretary of FCG Thai Assoc./Azbil Thailand FCG Thai Assoc./Azbil Thailand Presentation: Utilization IoT Technology for Smart Plant Operation He graduated Instrument Engineer from King Mongkut’s Institute of Technology Ladkrabang. He has experience to work with Factory Automation and Process Automation almost 30 Years under azbil Group. Sombat Tuntiwong Managing Director VEGA Instruments Co.,Ltd. Presentation: How Benefits to use Radar Level Sensors Comparing to the Other Principles Sombat Tuntiwong Managing Director – VEGA Instruments Co.,Ltd. Thailand. VEGA is a world leader in the area of Level and Pressure Measurement at its headquarters in Germany. Sombat Tuntiwong graduated Electrical Engineering from King Mongkut’s University of Technology Thonburi, who started his career in Instrumentation twenty four years ago, when joining VEGA as a Managing Director since 2008. He then became a management roles for VEGA in Thailand, and in parallel to work on the Product Consultant. He is a speaker for Instrumentation focusing on Level and Pressure and introduction of VEGA applications for the customer and Industrial markets. Chainarong Sarncharoen Sr. Instrument Engineer PTT Global Chemical Public Company Limited Presentation: GC-SIF Life Cycle Management Chainarong is a Sr. Instrument Engineer at PTT Global Chemical (PTTGC). He has worked and more experienced in reliability improvement regarding instrument equipment for 12 years. Chainarong has been TUV certified for “Functional Safety Engineer” since 2012. In PTTGC, he is a key person to develop and deploy the procedure for “Safety Instrumented Function (SIF) Life-cycle management” through PTTGC group (there are 18 operating plants). He takes a role of an internal instructor to train multi discipline engineer, and he is one of the internal assessors to assess regarding Safety Instrumented Function (SIF) life-cycle management in PTTGC . Sombat Tuntiwong Managing Director VEGA Instruments Co.,Ltd. Presentation: Level and Pressure Measurement in Oil & Gas Industry for Refining and Petrochemical Sombat Tuntiwong Managing Director – VEGA Instruments Co.,Ltd. Thailand. VEGA is a world leader in the area of Level and Pressure Measurement at its headquarters in Germany. Sombat Tuntiwong graduated Electrical Engineering from King Mongkut’s University of Technology Thonburi, who started his career in Instrumentation twenty four years ago, when joining VEGA as a Managing Director since 2008. He then became a management roles for VEGA in Thailand, and in parallel to work on the Product Consultant. He is a speaker for Instrumentation focusing on Level and Pressure and introduction of VEGA applications for the customer and Industrial markets. Automation

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ISA Thailand Section Event 2019

Process Safety Day Two (Wednesday 24th July) 1:35PM - 3:00PM

Speakers Johan Sandberg Sr. Business Development Manager Emerson Automation Solutions Presentation: Overfill Safety Standards Explained Over 30 years of experience in the Tank Gauging Industry for Onshore and Maritime Markets. Sandberg has held technical, sales, and managerial positions in Sweden and in the USA at Rosemount Tank Gauging. Sandberg has a Master’s Degree in Electronics Engineering. He has presented numerous papers at different events aimed for the Tank Storage Industry. The main topics have been Radar Tank Gauging and Solutions for over fill prevention. Andrew Chee Business Development Manager; Process Segment; APAC HIMA Presentation: HIPPS Andrew Chee; comes with a background in instrumentation, sales and business development in Asia Pacific markets. He held regional sales positions with reputable valves manufacturers and handled projects with end-clients including MEKPCO, PVN; PTT, CNOOC, and S. Aramco. His educational background includes Bachelor of Science (1st Class); Management from National University Ireland Dublin; Advanced Diploma in Process Control and Instrumentation and Diploma in Mechanical Engineering from Singapore Polytechnic. He is currently Business Development Manager at Hima Asia Pacific; Process Segment.

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ISA Thailand Section Event 2019 Kelvin Previndren Hunt Business Development Manager, Services AP HIMA Asia Pacific Pte. Ltd. Presentation: Obsolescence and Lifespan Management for Programmable Electronic Systems (PES) Worked in maintenance environment in a cement plant (Pahang Cement) followed by design engineering, project management and sales (lifecycle, day-to-day and projects) in Siemens M’sia. Other automation exposure consists of vertical industries such as marine, pulp & paper, cement, steel, material handling and a number of general industries. Moved on towards leading service business with Metso Asia Pacific for flow control services (FCS) – covering EHC, pulp & paper and other general industries. Presently engaged with HIMA AP supporting service business in safety automation systems within AP.

Jirachai Saeng-Xuto Managing Director Tame Tech International Co.,Ltd Presentation: Do you Realize Gas Sampling Probe Playing High Role in your Gas Analyzing System? Education; - B.S (General Sciences) Kasetsart University,Thailand and MBA (Industrial Management) Fairleigh Dickinson University,Teaneck-Hackensack Campus, New Jersy, USA Experiences; From 1998 to Present :Tame Tech International Co.,ltd. involving in Gas sampling and Gas sample conditioning systems for Gas analyzers and GC for correction,modifying and design in various application in heavy industries,especially Petro-Chemical Industry.Beside the knowledge and understanding deeply in Dew Point temperature and its measurement which is concerned directly to Gas Analyzing system. Experiences in temperature and moisture instrument since 1989.

Automation

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ISA Thailand Section Event 2019

Exhibitor Locator

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Automation

Analytical Systems Engineering (Thailand) Company Limited (ASE)

D3

Azbil (Thailand) Co., Ltd.

C2

Emerson Rosemount Tank Gauging

B2

Endress+Hauser (Thailand) Ltd.

A2

GC Maintenance and Engineering Company Limited

B1

HIMA ASIA PACIFIC PTE LTD

A1

i.safe MOBILE GmbH

B3

PAS Global

D2

ROTEX AUTOMATION LTD

D1

Tame Tech International Co.,Ltd

D4

VEGA Instruments Co.,Ltd.

C1

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ISA Thailand Section ISA Thailand Section Event 2019 Event 2019

Floor Plan

23rd - 24th July 2019

www.isa-thailand.org

#ISAThailand

Dusit Thani Pattaya - Thailand

EXPERIENCE THE FUTURE.

Organised By:

Buffet

Buffet

ICS Cybersecurity. Safety. Compliance.

D4

D3

D2

D1

A2

Coffee Break

Coffee Break

B2

C2

B3

B1

C1

A1

Registration

Registration

Registration

Registration

Automation

| July 2019

19


ISA Thailand Section Event 2019

Exhibitors Profiles Analytical Systems Engineering (Thailand) Company Limited (ASE) Contact Person: Supaporn Pinsuwannasak Address: 19/1 Soi Samyakbypass, Sukhumvit Rd., Nernpra, Muang, Rayong 21150 Telephone Number: +6638026491-4 Mobile Number: +66832989222 Website: www.ase-thai.com Email: supaporn@ase-thai.com Sponsor Type: Exhibitor Stand Number: D3 ASE is an independent system integrator and complete solution provider for process gas and liquid analyzer system who provides single source responsibility for the engineering, procurement, manufacturing and testing of analytical systems according client’s specification and requirements. System warranty, Corrective and Preventive maintenance as well as service contract are also our valued business. Process gas and liquid analyzer: Gas Chromatograph Analyzer System Continuous Emission Monitoring System Process analyzer; IR, UV, Laser, VOC, Combustion, moisture, gas detector etc. Water analyzer; COD, BOD, pH, Conductivity, Turbidity, Chlorine, Silica, SWAS in Panel System and solution: FEED, system integration, sample conditioning system, analyzer shelter, analyzer house, field cabinet, HVAC and Explosion proof air conditioning system.

20

Automation

| July 2019


ISA Thailand Section Event 2019 Azbil (Thailand) Co., Ltd. Contact Person: Srinakorn Nontanakorn Address: No.9 G Tower Grand Praram 9, 14th Floor, Rama 9 Road, Huay Kwang, Huay Telephone Number: +66-2-011-9000 Mobile Number: +66-81-846-1046 Website: https://th.azbil.com/ Email: n.srinakorn.7f@th.azbil.com Sponsor Type: Gold Sponsor Stand Number: C2 Azbil (Thailand) Co., Ltd. was established in 1995 as an overseas affiliate of the Azbil Group(*1). Since then, we have provided automation products, services and solutions for our customers to enhance productivity, safety and convenience while reducing energy consumption and running costs. - Providing sensors and valves, controllers, and systems. - Supporting to select instrumentation for your production process and building usage - Customizing control systems/ products for your needs - Solving complex problems in instrumentation engineering - Improving safety, comfort and environmental compliance in your plant and facilities - Servicing customers to fully utilize their investment by offering after sales support *1: Azbil Group is taking advantage of its measurement and control technology, the azbil Group pursues “humancentered automation” as its core initiative for the purpose of contributing to people’s safety, comfort, and fulfillment, as well as preserving the Earth’s environment. Azbil is expanding its businesses in the areas of building automation, advanced automation for factories and plants, and life automation for essential services and people’s health and well-being. To further the company’s growth, it is also expanding actively in overseas markets.

Automation

| July 2019

21


ISA Thailand Section Event 2019 Emerson Rosemount Tank Gauging Contact Person: Sathaporn Suwatthanawit Address: 7/409 Soi Vibhavadi-Rangsit 36 Vibhavadi-Rangsit Rd., Chatuchak Chatuchak, Bangkok 10900 Thailand Telephone Number: +662 513-2333 (12 lines) Mobile Number: +662 939-5711 ( 12 lines) Website: www.emerson.com Email: sathaporn@pico.co.th Sponsor Type: Exhibitor Stand Number: B2 The Rosemount Tank Gauging System monitors inventory, so you know the exact amount of stored products. The system measures precise batches and custody transfers between ship and shore as well as in pipeline transmissions. Use the system for everyday operations, oil movement, scheduling purposes and blending programs. Keep accurate track of leaks and prevent overfills to reduce environmental impact and the financial consequences of oil losses.

Endress+Hauser (Thailand) Ltd. Contact Person: Pathama Wajeeyasat Address: 111 Moo.4 Bangkruai-Jongthanom Rd., Mahasawat, Bangkruai, Nonthaburi Mobile Number: 081 348 8977 Telephone Number: 02 447 6900 to 9 Website: www.th.endress.com Email: pathama.wajeeyasat@endress.com Sponsor Type: Bronze Sponsor Stand Number: A2 Endress+Hauser has been a reliable partner for the process industry for more than 60 years. We provide comprehensive support to our customers, from the laboratory to the process. Our core expertise lies in the fields of process instrumentation and laboratory analysis. With our products, solutions and services, we help our customers design safe, reliable, efficient and economically friendly processes across the entire life cycle. Our customers value our deep understanding of their applications and the special requirements of their industry. Business areas: • Process automation: products, services and solutions for flow, level, pressure and temperature measurement, process analysis and data management • Laboratory automation: analytical instruments and bioanalytical systems (under the Analytik Jena brand) Core industries: • Chemical • Food & beverage • Life sciences • Oil & gas • Power & energy • Primaries & metal • Water & wastewater

GC Maintenance and Engineering Company Limited Contact Person: Peerasit Noptunya Address: 22/2 Pakorn Songkhraorat Road,Tambon Map Ta Phut, Amphur Muang Rayong Telephone Number: 66(0) 38-977800 Ext.78925 Mobile Number: 66(0) 81-654-4820 Website: http://www.gcme.co.th/ Email: peerasit.n@pttgcgroup.com Sponsor Type: Exhibitor Stand Number: B1 Engineering,Maintenance and Inspection service for oil and gas industry.

22

Automation

| July 2019


ISA Thailand Section Event 2019 HIMA ASIA PACIFIC PTE LTD Contact Person: Kenneth Kng Address: 438B Alexandra Road, #01-05/06 Alexandra Technopark,119968 Singapore Telephone Number: +6588769222 Mobile Number: +6588769222 Website: www.hima.com/en/asia-pacific Email: kenneth.kng@hima.com Sponsor Type: Diamond Sponsor Stand Number: A1 The HIMA Asia Pacific office in Singapore is the regional headquarters for the local operations in South Korea, Japan, Singapore, Malaysia, and Australia. Since the early 1990s, HIMA has worked with leading companies throughout Asia Pacific, helping them to operate their plants safely and profitably. Together with our partner network in several Asia Pacific countries and local offices in 7 locations, we deliver the highest level of services – wherever your business or project is located. One of HIMA’s most significant ongoing assignments in Asia Pacific is Ichthys, the massive Australian LNG project operated by INPEX. HIMA is supplying the project’s safety systems with most day-to-day work with fellow project suppliers taking place in Singapore. That’s also where function tests have been conducted on more than 1,200 cabinets supplied by the basic process control system (BPCS) supplier, HIMA and project partners. HIMA Asia Pacific also serves as a hub for the chemical and petrochemical industries in the region. Our customers include some of the industry’s biggest global players, including BASF, ExxonMobil, Lanxess, Mitsui Chemicals, Shell, and Sumitomo Chemicals. With the Singapore office, we have a local presence for these customers, enabling us to support them with state-of-the-art smart safety solutions for their industrial plants. The HIMA Group is the world’s leading independent provider of smart safety solutions for industrial applications. With more than 35,000 installed TÜV-certified safety systems worldwide, HIMA qualifies as the technology leader in this sector.

i.safe MOBILE GmbH Contact Person: Martin Haaf Address: i_Park Tauberfranken 10, 97922 Lauda-Koenigshofen, Germany Telephone Number: 00499343601480 Mobile Number: 00491703719001 Website: www.isafe-mobile.com Email: info@isafe-mobile.com Sponsor Type: Exhibitor Stand Number: B3 i.safe MOBILE GmbH, is one of the world’s leading and most innovative developers of mobile communication devices such as mobile phones, smartphones, tablet PCs etc. for safe use in hazardous areas and for robust use in industry and outdoors. Engineers and specialists at the Lauda-Koenigshofen site develop practice-oriented products and individual, customer-specific software solutions based on legal regulations such as ATEX, IECEx. NEC 500 and EAC. The i.safe MOBILE development team incorporates all international standards into product development and is itself an active member of the relevant standardization committees. In order to meet all explosion protection requirements, the products are developed from scratch. i.safe MOBILE not only develops devices ready for series production for industrial use, but also manufactures specially adapted mobile devices for specific requirements in close cooperation with its customers - from the hardware side to individually tailored software solutions, including a maintenance plan. PAS Global Contact Person: Misuari Rahman Address: 13100 Space Center Blvd. #500 Houston, TX 77059 Telephone Number: +60123474737 Website: www.pas.com Email: Mrahman@pas.com Sponsor Type: Exhibitor Stand Number: D2

ICS Cybersecurity. Safety. Compliance.

PAS provides process safety, cybersecurity, and asset reliability solutions for the energy, process, and power industries worldwide. Our ICS cybersecurity, Automation Asset Management, and Operations Management software and services support safe, secure, profitable, and compliant operations across the complex, heterogeneous, and proprietary process automation infrastructure. Automation

| July 2019

23


ISA Thailand Section Event 2019 ROTEX AUTOMATION LTD Contact Person: Hiren Amin Address: 987/11, Gidc Makarpura, Vadodara-390010, Gujarat, India Telephone Number: +91 265 6174116, 265 6174100 Mobile Number: +91 9727766329, +91 7600646717 Website: www.rotexautomation.com Email: hiren.amin@rotexautomation.com Sponsor Type: Exhibitor Stand Number: D1 ROTEX AUTOMATION LIMITED is a leading Manufacturer of Solenoid Valves , Air operated valves , Special valves for Automotive, Gas over valves .etc comprised under 2, 3, & 5 ports under standard range, with a capacity till DN80, and to handle pressure from Vacuum till 400 bar. These valves are available with body MOC as Aluminium, Brass & stainless steel and with Coil options in weatherproof, Flameproof, Intrinsically safe. Specific to the Oil & Gas, ROTEX supplies Low power SOV, Manual Reset SOV, Redundant control SOV, on/off shutoff SOV, Flue gas/Sampling gas analyzer SOV, remote well head ( Ultra Low power SOV), Magnetically latched Solenoid for low to high pressure ( upto 160 bar) application and lot more. Critical valves are certified with NACE added with majority of International certifications like ATEX, IECEX, CSA, GOST-K , CuTR, Inmetro & SIL 3.

Tame Tech International Co.,Ltd Contact Person: Jidaporn Saeng-xuto Address: 19/5 Watkodhin-Kaopai Rd., Tapma, Muang, Rayong 21000 Thailand Telephone Number: +66-38-017924-5 Mobile Number: +66-81-683-3557 Website: www.tametech.co.th Email: jidaporn@tametech.co.th Sponsor Type: Exhibitor Stand Number: D4 Tame Tech International Co.,Ltd. has been established since 1998 and is based in Thailand for being engineering and trading company to serve in field of Gas analyzing systems for Thailand and nearby countries. We have both specialty and materials beside our experiences in design new systems and modify existing systems to suit the existing gas analyzers and Gas Chromatograph based on given correct datas form end users.Also, we have good understanding and knowledge for measuring Oxygen gas in part per million volume(PPMV) and moisture in gases in part per million volume (PPMV) or Dew point temperature of gases to assist our customers. Tame Tech International Co.,Ltd is authorized exclusive distributor for Thailand,Vietnam,Myanmar,Cambodia,and Laos,also authorized service center for Asia Pacific area, of M&C TechGroup GmbH, Germany. Our existing customers are Petrochemical plants. Petro Refineries, Cement plants.etc.

24

Automation

| July 2019


ISA Thailand Section Event 2019 VEGA Instruments Co.,Ltd. Contact Person: Sombat Tuntiwong Address: 9 G Tower Grand Rama 9, 24th Floor #GN03 North Wing, Rama 9 Road, Huay Kwang, Bangkok 10310, Thailand Telephone Number: +66 2 7009240 Mobile Number: +66 84 3268998 Website: www.vega.com Email: sombat.t@vega.com Sponsor Type: Gold Sponsor Stand Number: C1 Level and pressure instrumentation for the process industry Production processes are becoming ever more complex. So it’s really important that the measurement technology used to control and monitor the processes is all the more understandable and intuitive. VEGA has set itself the goal of developing innovative measurement technology that is easy to install and operate and offers maximum safety and reliability. VEGA employs over 1,480 people worldwide, 730 of whom work at its headquarters in Schiltach in the Black Forest. This is where, for over 60 years now, solutions to demanding measuring tasks are being conceived and brought to realization: for chemical and pharmaceutical plants, the food industry, drinking water supply systems, sewage treatment plants, landfills, mining, power generation, oil platforms, ships and airplanes. VEGA is active in over 80 countries with its globe-spanning network of subsidiaries and distributors. The company and its products have all the necessary certificates and approvals for worldwide application. This applies to the technical safety as well as the quality of the products and services.

Automation

| July 2019

25


ISA Thailand Section Event 2019

Business Activity Locator Advanced Process Control & Optimization PAS Global

D2

Tame Tech International Co.,Ltd D4

Digitalization Azbil (Thailand) Co., Ltd.

C2

i.safe MOBILE GmbH

B3

PAS Global

D2

Tame Tech International Co.,Ltd D4

Field Instruments

Process Safety

Analytical Systems Engineering (Thailand) D3 Company Limited (ASE)

26

Endress+Hauser (Thailand) Ltd.

A2

GC Maintenance and Engineering Company Limited

B1

i.safe MOBILE GmbH

B3

PAS Global

D2

ROTEX AUTOMATION LTD

D1

Tame Tech International Co.,Ltd

D4

VEGA Instruments Co.,Ltd.

C1

Automation

| July 2019

Emerson Rosemount Tank Gauging

B2

HIMA ASIA PACIFIC PTE LTD

A1

i.safe MOBILE GmbH

B3

PAS Global

D2

Tame Tech International Co.,Ltd

D4


We provide professional and dynamic event management service. Events we deliver include : Industry Specific Conferences/Workshops

Gala Dinners/Lunches

Industry Debates

Product Launches

Exhibitions

Training Events

Company Events

Some organizations we work with

Do you have an event in mind you wish to discuss with the DMS Events Team? Contact us on a division of email: info@dmsglobal.net | tel: +973 1740 5590

| www.dmsevents.net


POST SHOW

REPORT 2018

2ND ISA MALAYSIA SECTION EVENT 2018

5th - 6th December 2018

Mandarin Oriental, Kuala Lumpur - Malaysia


POST SHOW REPORT

2ND ISA MALAYSIA SECTION EVENT 2018

Following the success of 1st ISA Malaysia Automation Conference and Exhibition in 2017, the 2nd ISA Malaysia Section Event 2018 aimed to provide an even larger platform for the Automation Industry in Malaysia and the region to connect, interact, and grow. The two-day event took place on 5th and 6th of December, 2018 at Mandarin Oriental, Kuala Lumpur – Malaysia.

Automation

| July 2019 29


POST SHOW REPORT

KEYNOTE SPEECHES The Section event opened with the Keynote speeches by dignitaries.

L

Mohammed Loch President & CEO- DMS Global Director Industry Development ISA

“ ast year we planted the seeds to create an automation community for the country and we had an excellent start. The fact that we doubled the exhibition space with as much as the industry spare proves that if you are a player in the industrial automation industry, this is the place to begin with.”

W

“ e need to drive digital transformation in a way that we make it so natural in the way we want. There are so many opportunities in digital and for us to be very clear in the outcome.”

Wan Shamilah Saidi Chief Digital Officer (CDO) PETRONAS

I

Ir. V.R. Harindran Head Instrument PETRONAS Refinery and Petrochemical Corporation Sdn. Bhd. (PRPC) President, ISA Malaysia

30 Automation

| July 2019

“ n terms of engineering discipline, I believe the automation industry is the fastest ranging engineering discipline. This requires continuous upgrading of our knowledge and skills, this is what the ISA event is all about.”


POST SHOW REPORT

W

“ e have the computing capacity and storage capacity to let the storage system run efficiently and that’s where the growth will be in the next few years but it’s not 20 years from now, its 4-5 years from now.”

Amogh Bhonde Senior Vice President Power Controls and Digitalization Asia Pacific Region Siemens

W

“ e at ExxonMobil, working with other operating companies to collaborate on prototype instances basically accelerating the reign of commercialization, fuel improving technology and the key to success is to get the end users to demand this change.” Don Bartusiak Chief Engineer, Process Control ExxonMobil

Automation

| July 2019 31


POST SHOW REPORT

THE EVENT IN NUMBERS ATTENDEES

SPONSORS

EXHIBITORS

SPEAKERS

2017

427

7

16

47

2018

585

13

27

40

The participating companies represented were mainly Vendors.

585

59%

346 VENDORS

32 Automation

| July 2019

40%

Total .34% Attendees

237 END USERS & EPCs

2 EDUCATIONAL INSTITUTES


POST SHOW REPORT

FLOOR PLAN Sapphire Ballroom B15

B14

B12

B13

B11

B10

B8

B9

B7

B6

TriSystems

Emerald Ballroom

A7

ICS Cybersecurity. Safety. Compliance.

A6

C5

A5

C4

A4

B4

B5 C3

B3 A3

A2

C2 B2

B1

C1

A1

Conference Room

Exhibition

Lunch

Automation

| July 2019 33


POST SHOW REPORT

AWARDS CEREMONY Following the Keynote speeches, the event sponsors and organizers were awarded. Award given to : Titanium Sponsor

Amogh Bhonde, Senior Vice President, Power Controls and Digitalization, Asia Pacific Region, Siemens

Award given to : Platinum Sponsor

Karl Holmqvist, Regional Director South Asia for Business Unit Measurement & Analytics in South Asia, ABB Malaysia Sdn. Bhd.

34 Automation

| July 2019


POST SHOW REPORT Award given to : Gold Sponsors

Kwok Hong, Hor (KH), Asia Pacific General Manager Controls & Condition Monitoring, Baker Hughes, a GE company

Brian Chan, Director of Asia Pacific and China, COMPRESSOR CONTROLS CORPORATION

Khairil Affandi Akhiruddin, Vice President, Emerson Automation Solutions

Automation

| July 2019 35


POST SHOW REPORT

Alex Tham, Managing Director, IMI Precision Engineering

Dato’Lee Seong King, Owner, Inland Oil and Gas Instruments Sdn Bhd

Dato’ Chin Kon Siong, Managing Director, Yokogawa Kontrol (M) Sdn Bhd

36 Automation

| July 2019


POST SHOW REPORT Award given to : Silver Sponsors

Gilles Loridon, CEO, Global Security Network

Friedhelm Best, Vice President Asia Pacific Region, HIMA ASIA PACIFIC PTE LTD

Award given to : Bronze Sponsor

Ivan Goh Wing Hoe, Business Unit Manager, TURCOMP ENGINEERING SERVICES SDN BHD

Chow Mun Kong, Managing Director, Endress + Hauser (Tenaga) Sdn Bhd

Automation

| July 2019 37


POST SHOW REPORT

END USER ATTENDEE PROFILE

Instrumentation Engineer Advanced Control Engineer Control System Engineer Engineer, Operation Services Engineer, System Services Senior Engineer, Control & Instrumentation Head of Machinery Control & Safeguarding, Instrument EXECUTIVE APPRENTICE, INSTRUMENT & CONTROL District Vice-President Senior Engineer, System & Telecomunication Rotating Engineer Senior Instrument Engineer TP TTS ENGINEER Operation Manager SCADA Project Manager

38 Automation

| July 2019

Director (Cybersecurity Protection Division) Principal Assistant Director of Cybersecurity protection division Application Engineer Systems Engineer Instrument & Control engineer Executive (Category Analyst), Group Procurement Data Science Process Simulation and Optimisation Engineer, GTS Data Science PROCESS CONTROL ENGINEER Executive (Category Analyst), Group Procurement Process Safety Exce STAFF, RELIABILITY ENGINEERING EXECUTIVE (STRATEGY & PORTFOLIO), SPV, PCGB Executive (Category Analyst), Group Procurement I&C Engineer


POST SHOW REPORT EXECUTIVE (TECHNICAL), SPV, PCGB EXECUTIVE (EXCUBATOR) Instrument Engineer HYDROCARBON MEASUREMENT, MPM Executive (Process Data) Instrument/Data Science HSE SL1M Group Chief Information Officer “Manager (Category. Management. - Instrument Equipment.), Group Procurement” Intern, Group Procurement Manager (Process Data) STAFF, I&C PRINCIPAL ENGINEER (I&C) Specialist (Process) Executive (Process) Staff (I&C) General Manager (ICT) Instrument TP Engineering Manager STAFF (RELIABILITY) EXECUTIVE, INSTRUMENT ENGINEERING MANAGER (INSTRUMENT & CONTROL) PRINCIPAL (INSTRUMENT/CONTROL) EXECUTIVE (INSTRUMENT & CONTROL)

Executive Excubator Executive, Advanced Process Control (APC) Head Instrumentation (ETS Department) Executives MANAGER Operation Excellence PMG - Delivery Manager HEAD CHIEF INFORMATION OFFICER, PETRONAS DOWNSTREAM BCIO Operation Excellence PMG - Head Of Department MANAGER DELIVERY MANAGER Senior Manager Instrument & Telecom Instrument Engineer PACO Team Lead PACO Engineer Instrument Engineer Senior Engineer Principal Engineer Director Engineer Head of IT SENIOR MANAGER THREAT INTELLIGENCE MANAGER CYBERSECURITY ARCHITECTURE C&I ENGINEER ANALYST THREAL INTELLIGENCE

Automation

| July 2019 39


POST SHOW REPORT

SECTION EVENT The Section event was inaugurated by Wan Shamilah Saidi, Chief Digital Officer (CDO), PETRONAS.

27 regional and international companies exhibited at the event.

ICS Cybersecurity. Safety. Compliance.

TriSystems

40 Automation

| July 2019


POST SHOW REPORT

SPEAKERS AND TECHNICAL PROGRAMME The 2-day Section event covered the following topics:

2nd ISA Malaysia Section Event 2018 Field Instruments

Turbomachinery Controls

5th - 6thSafety December 2018 Process

Automation System Obsolescence and

Digitalization

Advanced Process Control & Optimization

www.isa-malaysia.org

#ISAMalaysia Mandarin Oriental, Industrial Control SystemsEXPERIENCE & Cybersecurity Kuala Lumpur - Malaysia THE FUTURE.

Life Cycle Management Organised By:

Wednesday 5th December 2018 7:15 am – 8:15 am Registration 8:15 am – 9:45 am Keynote Speeches

Mohammed Loch President & CEO DMS Global Director Industry Development ISA

Wan Shamilah Saidi Chief Digital Officer (CDO) PETRONAS

Ir. V.R. Harindran Head Instrument PETRONAS Refinery and Petrochemical Corporation Sdn. Bhd. (PRPC) President, ISA Malaysia

Amogh Bhonde Senior Vice President Power Controls and Digitalization Asia Pacific Region Siemens

Don Bartusiak Chief Engineer, Process Control ExxonMobil

9:45 am – 10:15 am Ribbon Cutting & Exhibition Tour 10:15 am – 12:00 pm Digitalization Track Chair

Shah Rizal Custodian Engineer (Instrument & Control) PETRONAS

Speakers

Bob Gill General Manager, Southeast Asia ARC Advisory Group Presentation:

Digital Transformation: Where We Are and Where We Need to Go

Jonas Berge Senior Director, Applied Technology Emerson Automation Solutions

Paul Sereiko Director – Marketing FieldComm Group

Presentation

Presentation

Operational Excellence and Top Quartile Performance through Digital Transformation

Rajeev Goyal Digital Transformation Leader Honeywell Engineering Presentation

Honeywell Connected Plant to Enable Smart, Connected Plant Operations

Instruments, Systems, and Protocols in the Age of the IIoT

Dr. Antonio Feraco Vice President, Managing Consultant for Industrie 4.0 TÜV SÜD Asia Pacific Pte Ltd Presentation

The Smart Industry Readiness Index. The Starting Point to Plan Your Digital Journey In Oil And Gas

12:00 pm – 1:00 pm Lunch & Exhibition Networking 1:00 pm – 2:30 pm Field Instruments Track Chair

Speakers

Automation

| July 2019 41


Honeywell Engineering

Consultant for Industrie 4.0 TÜV SÜD Asia Pacific Pte Ltd

POST SHOW REPORT Presentation

Presentation

Honeywell Connected Plant to Enable Smart, Connected Plant Operations

The Smart Industry Readiness Index. The Starting Point to Plan Your Digital Journey In Oil And Gas

12:00 pm – 1:00 pm Lunch & Exhibition Networking 1:00 pm – 2:30 pm Field Instruments Track Chair

Ir. Chua Kien Kek Custodian Engineer, Measurement PETRONAS

Speakers

Sabyasachi Bhattacharyya Head, Product Management ABB Presentation

Remote Condition Monitoring of Analyzer Systems

M Safwan M Shahid Senior Engineer, Central Field Instrumentation PETRONAS PENAPISAN (T) SDN BHD

Jens Michael Mindermann CEO BFI Automation Mindermann GmbH Presentation

Michael Murphy Director of Sales & Marketing REXA Inc. Presentation

Compressor & Turbine Modernization

Presentation

Flame Safeguarding for Refineries and Gas Turbines

From 24 to 7 – What is the Big Deal for Control Valve After Sales Support

2:30 pm – 3:00 pm Coffee Break & Exhibition Networking 3:00 pm – 5:00 pm Process Safety Track Chair

Speakers

Co-Speakers

Sharul A Rashid Principal Engineer Instrument & Control PETRONAS

Friedhelm Best Vice President HIMA ASIA PACIFIC Presentation

PMC Pipeline Management & Controls

Zainulizam B Ishak Staff (Machinery Control) PETRONAS Presentation

Journey Towards Zero Trip

Richard Harvey Global Product Manager IMI Precision Engineering

Brandon Tan Tian Shyong Senior Instrument Engineer PETRONAS

Presentation

Using Redundant Actuation Control to Reduce Plant Downtime

Mohd Rashdan Mahmood Custodian (I & C Upstream) and Business Technical Authority (Instrument & Control) PETRONAS

Presentation

Real-time Remote Management of Safety-critical OT Over Corporate it Infrastructure In Oil & Gas Operations

Khairom Mustaqim Baharom Control System Engineer PETRONAS PENAPISAN (T) SDN BHD

Dr. Issam Mukhtar Functional Safety Consultant Schneider Electric

Presentation

Digitalization of Functional Safety for Avoidance of Systematic Failures

Towards Process Safety Excellence with Cost Optimization – PETRONAS Experience

Presentation

Thursday 6th December 2018 7:45 am – 8:45 am Registration 8:45 am – 10:30 am Industrial Control Systems Cybersecurity Track Chair

Azmi Hashim

42 Automation Principal Engineer| July 2019 Instrument & Control

Speakers

Ahmad Tarmizi Bin Mohd Subsystem Engineer PETRONAS PENAPISAN

Lee Chee Hoe SecurePlant Global Program Governance, Cyber Security Consultant for Europe,

Gilles Loridon CEO Global Security Network


Presentation

Presentation

Presentation

Journey Towards Zero Trip

POST SHOW REPORT

Digitalization of Functional Safety for Avoidance of Systematic Failures

Towards Process Safety Excellence with Cost Optimization – PETRONAS Experience

Thursday 6th December 2018 7:45 am – 8:45 am Registration 8:45 am – 10:30 am Industrial Control Systems Cybersecurity Track Chair

Azmi Hashim Principal Engineer Instrument & Control PETRONAS

Speakers

Lee Chee Hoe SecurePlant Global Program Governance, Cyber Security Consultant for Europe, Global IA Cyber Security Evangelist Yokogawa Europe B.V

Ahmad Tarmizi Bin Mohd Subsystem Engineer PETRONAS PENAPISAN (Terengganu) Sdn Bhd Presentation

Gilles Loridon CEO Global Security Network Presentation

Lessons Learned When Implementing the Zones & Conduits Concept From ISA/IEC 62443

Presentation

Accelerating Cyber Security Culture Maturity into Workplace

Cyber Security Fueling Digital Transformation Journey

Muhammad Syazwan Bin Muhammad Adib Executive DCS PLC PETRONAS GAS BERHAD (PGB)

Ian Bramson Head of Global Cybersecurity Sales and Strategy Siemens

Presentation

Power in the Wrong Hands: The Rise of Cyber Security Risk in the Energy Market

Journey to PCS Cybersecurity Compliance in GPS PGB

Presentation

10:30 am – 11:00 am Coffee Break & Exhibition Networking 11:00 am – 12:30 pm Turbomachinery Controls Track Chair

Ir. Surendran Kandasamy Principal Engineer, Machinery Control PETRONAS

Speakers

Alan Wong Technical Consulting Engineer Compressor Controls Corporation

Mohamed Abousalem Regional Commercial Leader Compressor Controls Corporation

Martijn Bemmelmans Control Specialist CONTROL-CARE B.V

Presentation

Presentation

Plant DCS Based Turbomachinery Controls

Start Project off on the Right Foot – Combating Compressor Piping & Instrumentation Design Mistakes

Synergetic Optimization of Process and Turbomachinery Controls

Presentation

Mohd Azrul Adha B Mohd Sohaimi Machinery Control Engineer PETRONAS Presentation

Upgrading Obsolete Gas Turbine Control Panels – What To Look Out For as the End User?

12:30 pm – 1:30 pm Lunch & Exhibition Networking 1:30 pm – 3:00 pm Advanced Process Control & Optimization Track Chair

Prakash Kumar Karunakaran Custodian Engineer for Advanced Process Control PETRONAS

Speakers

Abdul Rahman Mustapha Senior Manager – Oil, Gas & Chemical ABB Malaysia Sdn. Bhd. Presentation

Innovation to Process Control System with Digitalization

David Lincoln Digital Lead ABB Presentation

Digital Technologies for Reliable Operation and Maintenance of Measurement Devices

Azmeer Abdullaziz Technical Lead Advance Gas Turbine Solutions Sdn. Bhd.

Kwok Hong, Hor (KH) Asia Pacific General Manager Controls & Condition Monitoring Baker Hughes, a GE Company (BHGE)

Automation

Presentation

Performance Evaluation Of Centrifugal Compressor

| July 2019 43

Presentation

Plantwide Monitoring


Presentation

Start Project off on the Right Foot – Combating Compressor Piping & Instrumentation Design Mistakes

Presentation

Presentation

Presentation

Synergetic Optimization of Process and Turbomachinery Controls

Plant DCS Based Turbomachinery Controls

Upgrading Obsolete Gas Turbine Control Panels – What To Look Out For as the End User?

POST SHOW REPORT

12:30 pm – 1:30 pm Lunch & Exhibition Networking 1:30 pm – 3:00 pm Advanced Process Control & Optimization Track Chair

Speakers

Prakash Kumar Karunakaran Custodian Engineer for Advanced Process Control PETRONAS

Abdul Rahman Mustapha Senior Manager – Oil, Gas & Chemical ABB Malaysia Sdn. Bhd. Presentation

David Lincoln Digital Lead ABB Presentation

Innovation to Process Control System with Digitalization

Digital Technologies for Reliable Operation and Maintenance of Measurement Devices

Azmeer Abdullaziz Technical Lead Advance Gas Turbine Solutions Sdn. Bhd. Presentation

Kwok Hong, Hor (KH) Asia Pacific General Manager Controls & Condition Monitoring Baker Hughes, a GE Company (BHGE)

Performance Evaluation Of Centrifugal Compressor

Presentation

Plantwide Monitoring

3:00 pm – 3:30 pm Coffee Break & Exhibition Networking 3:30 pm – 5:15 pm Automation System Obsolescence and Life Cycle Management Speakers

Track Chair

Mohd Rashdan Mahmood Custodian (I & C Upstream) and Business Technical Authority (Instrument & Control) PETRONAS

Dion Phandu Technical Manager – Distributed Control System BASF PETRONAS CHEMICALS SDN. BHD.

Chung Hong Hong Regional Sales Development Manager Siemens Pte Ltd Presentation

Presentation

Ensuring Serviceability and Optimization of Plant Availability

Presentation

AI Based – Autonomous Equipment Health Monitoring System

Managing Software Obsolescence To Sustain Automation System Expected Life Time

Sherman Tng Regional Sales Manager SpectraSensors Presentation

On-line Monitoring of H2O in Natural Gas at the Outlet of Molecular Sieve Dryer Vessels Using Tunable Diode Laser Absorption Spectroscopy (TDLAS) Analyzers

44 Automation

| July 2019

Vicknendran Krishna Younee Vice President, Head of GTM PS CD South East Asia Siemens Malaysia Sdn Bhd

Michele Ferrante Engineering Manager VSI Controls Presentation

A More Efficient Approach to Control Valve Maintenance


POST SHOW REPORT

TESTIMONIALS AND FEEDBACK

100%

100%

of the participants said that the event was the same or better than others.

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| July 2019 45


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DIGITALIZATION

Extended Reality and Digital Twins – The Future Is Now By Janice Abel, Principal Consultant, ARC Advisory Group

Introduction While the concept might seem somewhat futuristic, numerous research reports indicate that a large number of forward-thinking industrial, municipal, and other organizations are already testing aspects of extended reality technology in their operations. This is due to the technology’s significant potential to help humans do their jobs better and more efficiently. The overall market for extended reality, which includes augmented reality (AR), virtual reality (VR), and mixed reality (MR), has been growing by leaps and bounds. The technologies are being used mostly for design, engineering, operations, manufacturing, and training. Virtual, augmented, and mixed reality technologies are already helping humans perform better to make operations more efficient, but the three are often confused. The related concept of the digital twin only adds to this confusion. In this report, we attempt to sort this out and take a look into the near-future of extended reality and what it means to technology end users across industry and infrastructure.

to future reality technology. To understand extended reality, it is necessary to understand its three main components: augmented, virtual, and mixed realities.

Augmented Reality Augmented (or assisted) reality has been used in manufacturing for some time now. AR refers to the ability to overlay digital graphics and/or digitally generated sounds onto a real-world environment in real time using real-world sensor information. For example, you can overlay the digital representation of a piece of equipment onto the manufacturing floor to see where it would fit best or overlay technical instructions over an image of the equipment to assist technicians. Equipment OEMs can use augmented reality (AR) in the form of a display of real-time data layered on a live video to further improve their field service capabilities and offerings. Another example would be a “heads up” display projected onto a vehicle’s windshield that provides the driver with supplemental sensor-based information.

While AR, VR, and MR are often used interchangeably, they each have distinct meanings. The increasingly popular (but not generally uniformly defined) digital twin concept also comes into play in this discussion.

What Is Extended Reality?

Heads-up Windshield Display (Source: BMW)

Virtual Reality

Extended Reality: A Combination of VR, AR, and MR Extended reality is an umbrella term referring to all real-and-virtual combined environments and human-machine interactions generated by computer technology and wearables. Extended reality encompasses VR, AR, and MR and the term is likely to be used when referring

Virtual reality technology, pioneered by the gaming industry, provides a more immersive, computer-simulated experience. With VR, everything is digitized and can be manipulated, enabling people to interact as if they were right there. VR relies on headsets and goggles to create the real-world illusion and often integrates sound and vibrations. The leading headset, Microsoft HoloLens, engages people with virtual experiences that can incorporate visual, sound, acceleration, and balance elements. The early uses of VR in industry was for operator training simulators (OTS). For some hazardous industries, like the nuclear industry, OTS training is Automation

| July 2019 49


DIGITALIZATION mandated, since it has proven to be more effective in preparing operations to respond quickly and effectively to abnormal situations.

Mixed Reality

Fast-forward to the year 2025. You have a busy day scheduled. You work with the design team using a digital twin of the new production line in Singapore to ensure that the new product will be produced correctly. You attend a meeting virtually in London during your lunch break that includes helping with the startup of a new plant in Spain. An hour later, you attend another virtual meeting in Brazil that shows you a digital twin of the process on your smartphone, so you can identify potential problems. All from the comfort of your own home or office. With the extended reality of the future, experts can reside wherever they want and still share their expertise in real time for projects anywhere in the world.

Mixed Reality (Source: Siemens) Mixed (or “hybrid”) reality includes elements of both VR and AR. MR digitizes virtual objects that interact with the environment. MR blends the real and virtual worlds to produce new digital environments and visualizations so that physical and digital elements can interact in real time. Like AR, it overlays digital display images and information onto a real-world envi-ronment. Like VR, users can manipulate digital objects in the physical environment. Microsoft has produced Spectator View for MR using its HoloLens and AR capabilities. Rockwell Automation used its Studio 5000 development platform with Microsoft’s HoloLens VR headset to create a nextgen, mixed reality experience for designers. DAQRI and RealWear have environmentally hardened smart glasses and helmets for field service use in hazardous environments.

The Extended Reality of the Future Extended reality is a catch-all term. In the future, AR, VR, and MR will work together and disrupt how we do business. Extended reality is a fundamental shift in the way people will interact with technology and media. Not only will the physical world be combined with the virtual world, but it will integrate chemical and biological attributes of materials and things. Underlying technology are advanced analytics and artificial intelligence. The smartphone, mobile VR headset, and AR glasses will converge into a single extended reality wearable replacing all other screens in your life. These wearables will provide immersive, cognitive, and connected experiences. Extended reality will also play a larger role in manufacturing from product design and prototyping to helping operators and other workers solve process problems, maintain a safe environment, and maintain equipment.

50 Automation

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Extended Reality (Source: Softweb Solutions) There will be challenges to using the technology such as cost, compute capacity, storage, and performance. Extended reality requires massive volumes of data and often at fast speeds. Currently, creating an application like this is relatively expensive, even with today’s IIoT platforms, related services, and AR application development software. Databases will need to integrate, contextualize, and store data in a data lake that enables data management, analytics, and other applications. New types of cybersecurity will need to be in place to do this securely. But technology will advance with a convergence of computer vision, machine learning, enhanced security, people, and things. Better computing performance, better battery technology, integrated materials and science, and more standardization will further advance extended reality. Seamless connectivity complemented by 5G and gigabyte LTE technology and advanced 3D visualization will lead to additional usage of extended reality technologies. Along with robotics, manufacturing and remote services will be done virtually. Extended reality will support robotics-based manufacturing, remote services, and training, including training for hazardous environments that are too risky to train in physically; and train people to respond to potential disasters that may never happen.


DIGITALIZATION Digital Twin and Simulation So how does the digital twin fit in? Different companies define the digital twin slightly differently depending upon their respective technology stack. Generally speaking, the digital twin is a virtual or digital representation of physical or real-world assets that includes modeling behavior and real-time analytics and machine learning. Digital twin visualization is a combination of virtual and augmented and mixed extended reality that simulate the real-world counterpart. The software digitalizes and simulates a real process, machine, or thing using real sensor data and models that enable people to interact in a virtual manner

Digital Twin of Rotating Equipment (Source: GE) How Suppliers See the Digital Twin Digital twin technology is being used on the plant floor to improve efficiencies for commissioning, product design and innovation, production, and for predictive maintenance. Here are how a few suppliers view the digital twin: Emerson Automation Solutions views the digital twin as a tool to validate and optimize control systems and automation processes in the virtual world. Use cases include operator training and virtual commissioning using Emerson’s DeltaV Simulate and Ovation Simulation. Emerson’s dynamic simulator gives companies a tool to test control logic and operator graphics using a virtual commissioning scenario. This approach helps minimize potential errors, particularly during startups and shutdowns. Emerson’s customers also use digital twins to support the initial design of a facility and build control systems and production processes. The digital twin allows companies to identify and predict potential design or production flaws and fix them prior to commissioning. GE Digital describes the digital twin as an “ever-evolving” dynamic digital model/software representation of a physical thing, system, or process designed to detect,

prevent, predict, and optimize a customer’s industrial environment. It provides insight into how and why individual assets, systems or processes are performing based on past history, current condition, real-time operational context, and environment. It then combines the data with machine learning and other advanced analytics to understand the present and predict the future. This allows customers to build feedback loops for continuous improvement with predictive maintenance, improved anomaly detection, and enhanced performance for assets and operations. For GE, the digital twin use cases are more around predictive and preven-tive maintenance. For Dassault Systèmes a “digital twin” includes the concept of its 3DEXPERIENCE twin. This represents an object, system, facility, or environment that exists (or will exist) in the real world. However, unlike some other interpretations of the digital twin, a 3DEXPERIENCE twin replicates an object as a dynamic 3D model at every stage of its life. According to the company, from the regulatory requirements and materials that influence its design and manufacture to the customer’s experience; every stage can be simulated, manipulated, and experimented upon in a 3DEXPERIENCE twin. Because it is generated from a single data model on a unified platform – a 3DEXPERIENCE twin also helps ensure accuracy and fidelity. When these simulated environments are used to analyze real-time data from operating devices, the users can experiment in the digital world, which creates a replica of the experience in the real world. For Siemens, the digital twin concept spans product and process design; production planning, engineering, and simulation; and performance. The software enables data and feedback to be exchanged between engineering, operations, and other parts of the value chain. In a production capacity for process industries, the digital twin allows seamless handover between engineering and operations, using a common database of all the plant assets in a physical plant: instrument data, logic diagrams, control schemes, alarms, piping, design attributes, etc. These are enhanced with simulation capabilities that support use cases like virtual commissioning, process design, and operator training. A common digital twin is used with COMOS, Siemens’ plant engineering software, and Simit, its operator training and simulation software, which is used to validate control systems and train operators. According to the company, these support efficient plant engineering, shorter commissioning phases, and improved operator training as well as more innovative and better product and process design. Both Dassault Systèmes and Siemens use the digital twin to depict and optimize factory floor layouts and production processes in a virtual world prior to putting physical assets in place and starting up production.

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DIGITALIZATION Rockwell Automation uses the digital twin to remove the need for the actual physical manufacturing assets to be available to commission and test the control systems. The company’s Studio 5000 Logix Emulate removes the physical asset for actual hardware or control system testing. According to the company, this software enables users to validate, test, and optimize application code independent of physical hardware, while also allowing connectivity to third-party simulation and operator training systems. This enables teams to simulate processes and train operators in a virtual environment. Among other things, the Rockwell Automation digital twin can enable a safer environment for startups and shutdowns. The digital twin is also used to test new designs using what-if sceneries without having to stop the machine in production. ARC believes that with the company’s partnership with PTC, we’ll see additional enhancements around extended reality technology and digital twins in production over the next year. PTC also partnered with Ansys late last year to integrate simulation into design for real-time modeling. The company is also adding AI capabilities for product designs via its Frustrum acquisition. Honeywell uses VR, AR, and simulation solutions to help train new workers through “learning by doing.” The company’s solutions can simulate operations for installation, configuration, inspection, maintenance, and troubleshooting. The Honeywell mixed reality technology integrates Microsoft’s HoloLens to simulate plant behavior scenarios to train workers. The company can recreate the physical environment and build an entire plant for training purposes. It can simulate the steam coming from a pipe that is leaking. In addition to training, Honeywell is using its solution to reduce maintenance costs on offshore platforms and other facilities. In some cases, the company can use the technology to increase safety and reduce costs. It is also using voice-activated headsets that can track the data in real time to reduce maintenance costs substantially. ABB offers a 3D virtual reality design tool for substations and grid infra-structure for building power infrastructures like substations for safety and cost savings. The company is also using extended reality with robotics using Oculus Rift 3D headsets. ABB and Dassault Systèmes recently announced a global partnership to provide industrial customers with “advanced open digital solutions that enhance competitiveness, while increasing flexibility, speed and productivity of their products’ lifecycles, manufacturing and operations.” The partnership will combine ABB Ability digital solutions and Dassault Systèmes’ 3DEXPERIENCE platform. 52 Automation

| July 2019

ABB has already adopted the 3DEXPERIENCE platform to model and simulate its solutions before delivering them to its customers. With this partnership, ABB will develop and provide customers with advanced digital twins designed to enable customers to run ABB’s solutions and their operations with improved efficiency, flexibility, and sustainability.

Blurring the Lines Between Real and Virtual Environments In addition to being “cool” technologies, extended reality and digital twins can also provide significant benefits, especially when combined with process simulation. Blurring the lines between real and virtual environments via simulation will become much more important as the technology and implementation costs decline. But the ability to combine simulation with extended reality for process usage is important. Manufacturers and industry should consider using extended reality and digital twin technologies in areas that enable their employees to do their jobs better, including through improved training. From design to production and beyond, these technologies will enable companies to improve efficiencies and be even more competitive in the future, particularly as the costs to implement decline.


Only the Safest Satisfies the Largest Protecting the World’s Largest Oil & Gas Companies From offshore rig to refinery and production platform to tanker, nine of the world’s ten largest oil and gas companies rely on HIMA for the seamless interaction of their safety solutions. As the world’s leading specialist for safety-related automation solutions, HIMA safety solutions ensure uninterrupted, safer operations. HIMA has worked with leading companies throughout Asia Pacific, helping them to operate their plants safely and profitably. Together with our partner network in several Asia Pacific countries and local offices in 7 locations, we deliver the highest level of services – wherever your business or project is located. Find out how HIMA can help you by contacting us at asia.pacific@hima.com or visit our website www.hima.com/en/asia-pacific for further information


INDUSTRIAL CONTROL SYSTEMS CYBERSECURITY

Pipeline management that encompasses leak detection, ESD and cybersecurity (Bruehl, 5 March 2018) Every day, millions of tons of liquids and gases are transported safely and securely by pipelines. Pipelines are exceptionally reliable but given their large numbers and the huge distances they cover, it is inevitable that, occasionally, problems will occur. They can leak or rupture, suffer accidental or deliberate damage, or be compromised to allow theft of the product they are transporting. In recent times, the situation has been further complicated by the growth in terrorism and cybercrime, both of which can have a devastating effect on pipeline operation and integrity. Any failure, whether caused by a cyberattack, leak or other mechanical fault, can create an enormous financial and environmental impact. Accordingly, pipeline operators in most countries are now legally required to implement management systems that allow them to meet strict safety, cybersecurity and environmental requirements. To understand how such management systems can be achieved, we look first at leak detection, which is a fundamental requirement of all pipeline management systems. We then discuss how the more advanced systems now available can not only detect leaks, but also provide a rapid emergency shut down (ESD) response. Finally, we show how such systems can deliver all the protection now required by providing leak detection and ESD while being designed – technically and procedurally – to resist cyberattacks.

Leak detection: an essential element It is of the utmost importance that leaks are detected and dealt with promptly, especially if the fluid that’s being transported by the pipeline is damaging to the environment. Delays will not only allow greater loss of product but will also greatly increase the potential for consequential damage. In recognition of the ever-present need for leak detection, the American Petroleum Institute (API) has produced a suite of standards to guide and help pipeline operators to reduce the occurrence of leaks and to minimize the impact of leaks that do occur. The standards are: • API 1160 – Overall standard to cover pipeline integrity management • API 1130 – Design and implementation of leak detection systems • API 1149 – Theoretical calculation of leak detection 54 Automation

| July 2019

system performance • API 1175 – Selection, operation, maintenance and continuous improvement of leak detection systems. Similar standards apply in most countries; in Germany, for example, leak detection must comply with the Technical Rules for Pipelines (TRFL). While various standards differ somewhat in their approach and detail, all guide operators to consider sensitivity, reliability, accuracy and resilience when specifying or implementing a leak detection system. As leak detection systems have evolved to help operators meet today’s increasingly stringent regulatory and commercial requirements, they have been based on several detection methods – some external, and some internal. The three principal external methods of leak detection use acoustic sensor, fiber optic cable and vapor sensor respectively. Five principal external detection methods exist: statistical analysis of pressure and flow, real-time transient modelling, volume balance, pressure drop and negative pressure wave. No single method is ‘best’; they all perform differently in terms of cost and ease of installation and of operation, accuracy of leak location and sizing, level of detail yielded, demands on the operator’s skill, setup difficulty, effectiveness under different pipeline conditions, ability to detect very small leaks, response time, and use of existing instrumentation. The fact that each sensor has its own unique mix of advantages and drawbacks has influenced the evolution of the leak detection systems that depend on them. The simplest, Leak Detection 1.0, uses just one sensor method and is accordingly constrained by the chosen sensor’s limitations. The next evolutionary step – Leak Detection 2.0 – uses multiple detection methods; the benefits of each combine, while the weaknesses effectively cancel out. The simultaneous application of multiple methods assures system availability for all pipeline operational phases, with a minimal level of false alarms. While the approach and technologies of Leak Detection 2.0 are very effective in detecting leaks, they are designed only to warn operators of the problem rather than to initiate actions that will reduce the leak’s impact. Leak Detection 3.0 systems combine the concept of detection with automatic action, albeit only for pipeline ruptures - leaks that reach or exceed around 30% of the pipeline flow rate. These systems are designed for standalone operation, working independently of the leak detection implementation. A typical Leak Detection 3.0 rupture con-


INDUSTRIAL CONTROL SYSTEMS CYBERSECURITY trol system incorporates a proven rupture detection algorithm that directly controls pipeline valves. When a rupture is detected, the system reacts immediately to initiate an emergency shut down (ESD) that isolates the affected pipeline segment.

Lead

Pipeline Management 4.0 and cybersecurity The most recent development is a logical progression that combines all the key features of Leak Detection 2.0 with the ESD functionality of Leak Detection 3.0. The result is a hybrid solution that, because of its scope, exceeds the designation Leak Detection 4.0 and is more appropriately described as Pipeline Management 4.0. Designing and implementing a Pipeline Management 4.0 system can be challenging. As the system performs key safety functions, it should conform with existing and, as far as possible, upcoming global safety standards. Because of this, most operators will require it to comply with the requirements for Safety Integrity Level 3 (SIL3) as defined by the IEC 61508 standard.

Conclusion Pipeline operators today have a wider range of leak detection and pipeline management systems than ever before; choosing the best becomes a challenging task. Before deciding, however, they should consider the benefits of the latest Pipeline Management 4.0 technology, which for the first time, integrates accurate, dependable leak detection with a SIL3 compliant emergency shutdown system. The best systems have also been specifically engineered to provide robust protection against the growing cyber-attack threat.

Figure caption: Modern industrial plants are no longer autonomous, but instead increasingly linked to the outside world. This linkage creates a fundamental risk of external attacks by cybercriminals. Image Š HIMA Paul Hildebrandt GmbH

Figure 1:

About the author

Figure caption: Pipelines are exceptionally reliable but given their large numbers and the huge distances they cover, it is inevitable that, occasionally, problems will occur. Today, terrorism and cybercrime can both have a devastating effect on pipeline operation and integrity. Image Š HIMA Paul Hildebrandt GmbH

Sergej Arent, Director Applications at HIMA Paul Hildebrandt GmbH Automation

| July 2019 55


INDUSTRIAL CONTROL SYSTEMS CYBERSECURITY Figure 2:

Figure caption: Put simply, unlike traditional systems that detect leaks but take no action, Pipeline Management 4.0 is a complete automation system designed to help pipeline operators to improve safety and reliability. Image © HIMA Paul Hildebrandt GmbH

Figure 3:

Figure 4:

Figure caption: Complete security is an illusion. Work processes and organizational deficiencies are by far the most common targets for successful cyberattacks. Image © ETH Figure caption: Complete security is an illusion. Work processes and organizational deficiencies are by far the most common targets for successful cyberattacks. Image © ETH

56 Automation

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FEATURED PROJECT Project Summary Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion Name of Client

PTT - PETROLEUM AUTHORITY OF THAILAND

Budget ($ US)

4,000,000,000

Revised Budget ($ US)

5,160,000,000

Contract Value ($ US)

4,000,000,000

Award Date Main Contractor

Facility Type

Q4-2018 Samsung Engineering Company Saipem Petrofac Crude Oil Distillation Unit

Status

Construction

Start Date

Q1-2015

End Date

Q1-2022

FEED

WOOD

Greenfield/ Brownfield

Brownfield

Upstream/ Downstream

Downstream

Location

Sriracha, Thailand

Project Background Thai Oil Pcl, one of Thailand's major oil refineries and a subsidiary of PTT Pcl, plans to invest $5 billion over the next five years to boost its oil refining capacity in Sriracha from 275,000 barrels per day (bpd) to 400,000 bpd. CFP comes as part of Thai Oil's plan to increase the Sriracha refinery's capability to upgrade low-value products such as fuel oil into more valuable low-sulfur products that will help meet growing demand in the region for cleaner transportation fuels. Thai Oil CEO Atikom Terbsiri said that 80% of this budget will go towards Thai Oil's Clean Fuel Project or CFP, while the rest will be spent to improve other refinery-related infrastructure.

Related Projects Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion - 250 MW Power Plant

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57


FEATURED PROJECT

Project Status

58

Jun 2019

Fitch rates Thai Oil's Gross refinery margin to be flat in 2019 as preparations for ground breaking is underway.

Mar 2019

Thai Oil is currently exploring the possibility of utilizing Naptha, for added value to its billion dollar CFP project with the final decision to be made this year.

Dec 2018

The remaining 10% ($400-$500 million), will be used to finance extension projects which will develop infrastructure for the CFP.

Dec 2018

CEO and President of Thai Oil, Atikom Terbsiri, reveals that it will be spending 90% of the 5 year $5.16 billion plan ($4.7 billion) this year on the CFP project.

Oct 2018

Contract works include engineering, procurement, construction and the start-up of new production units as well as the upgrading of some already existing ones.

Oct 2018

Samsung Engineering's share for this project is around $1.1 billion and will be the 24th project Samsung Engineering will deliver to Thailand. The project is expected to be completed over a period of approximately 4 years.

Oct 2018

Petrofac lead consortium wins $4-billion contract to spearhead the Clean Fuel Project (CFP). Consortium consists of: - Petrofac Limited - Saipem - Samsung Engineering

Jul 2018

Thai Oil Plc will be investing $4.83 billion (160 billion baht) in the Clean Fuel Project (CFP). Thai Oil will contract Maybank Kim Eng Thailand as the financial adviser to oversee the project.

Jul 2018

Construction will start mid-2019 and operations with operations being in early 2023.

Jul 2018

Thai oil unveils that the CFP will have an interest expense of $151 million during the construction period.

Jul 2018

Final Investment Decision (FID) approval might be announced late August. Current IRR estimation of the CFP project stands at 12%.

Jun 2018

The project is awaiting the Final Investment Decision (FID) which is expected in 3Q18, as EPC contractors have submits their proposals for Thai Oil to consider.

May 2018

PTT's analyst meeting indicated that The Final Investment Decision (FID) is slated for 2018.

Apr 2018

Thai Oil hints that current interests for the CFP project hail from 2 consortium from Europe and Asia, which are expected to be announced by the middle or late 2018.

Jan 2018

According to the client, the EPC contract award is scheduled for Q4 2018 with construction works starting in the second half of 2019.

Dec 2017

Thai Oil PCL will stop producing fuel oil from 2022 once it completes a $4-billion upgrade that will boost output of clean fuels. Construction is expected to take 4 years.

Nov 2017

Thai Oil starts a year-long bidding process for engineering, procurement and construction contractors and expects to make a final investment decision by the 3rd quarter of 2018.

Oct 2017

The commissioning of the project is scheduled for 2021-2022.

Sep 2017

The Final Investment Decision (FID) is now assumed to take place 2nd quarter of 2018.

Apr 2017

Construction is expected to commence in the last quarter of 2017 upon timely completion of the EPC bidding and selection process.

Mar 2017

Thai Oil officials expects Final Investment Decision (FID) by 4th Quarter of 2017.

Mar 2017

Currently at Front-End Engineering and Design (FEED) stage, completion is expected in April-May 2017. After which, the company will open bidding to find EPC contractors for the project. | July 2019

Automation


Mar 2017

Thai Oil officials expects Final Investment Decision (FID) by 4th Quarter of 2017.

Mar 2017

Currently at Front-End Engineering and Design (FEED) stage, completion is expected in April-May 2017. After which, the company will open bidding to find EPC contractors for the project.

Nov 2016

FEATURED PROJECT

Thai Oil has initially planned to make the Final Investment Decision (FID) on the Clean Fuel Project during the second quarter of 2017 but has decided to move it to a later date.

Aug 2016

Amec Foster Wheeler has been awarded a Front End Engineering Design (FEED) contract by Thai Oil Public Company Ltd. for its Clean Fuel Project at the Sriracha Refinery in Thailand. The contract is due for completion in the second quarter of 2017.

Jun 2016

Process design is nearly completed and ahead of schedule. The project is expected to proceed to its next phase next month July or early August.

May 2016

Thai Oil is still in the process of developing the process design before proceeding to front end engineering design. It is expected that the study will be completed by the end of 2016.

Mar 2016

The license includes a 4.2 million tpy LC-MAX residue upgrading unit and a 5.5 million tpy ISOCRACKING unit.

Mar 2016

Chevron Lummus Global (CLG) is chosen as the licensor, of the residue and VGO hydrocracking units for Thai Oil Public Company Limited's expansion of its existing Sriracha refinery, located in Chonburi, Thailand.

Jan 2016

The Clean Fuel Project is currently in the basic design phase. The engineering design is expected to be completed by the end of the year, at which time bidding for the construction will be open.

Jan 2015

Thai Oil announces the CLEAN FUEL PROJECT (CFP). CFP is to increase the Sriracha refinery's capability to upgrade low-value products such as fuel oil into more valuable low-sulfur products that will help meet growing demand in the region.

Project Scope Project Scope includes: Construction of Crude Distillation Unit (CDU), Vaccum Distillation Unit (VDU), Hydrocracker Unit (HCU) as well as Residue Hydrocracker unit (RHCU) to expand the refinery capacity from 275,000 BD to 400,000 BD Improvements to the energy efficiency of Thai Oil's refinery Production of transportation fuels to more stringent product quality specifications.

Project Finance Thai Oil Pcl, one of Thailand’s major oil refineries and a subsidiary of PTT Pcl, is the client of this scheme.

Project Contractors EPC PQ

Bidders

-

-

FEED PQ

Bidders

-

-

Awarded Samsung Engineering Company Saipem Awarded WOOD

Sub-Contractors PQ

Bidders

-

-

Awarded Chevron Lummus Global

Project Schedules 1Q-2015

Project Announced

2Q-2015

Feasibility Study

1Q-2016

Design

Automation

| July 2019 59


PQ

Bidders

-

FEATURED PROJECT

-

Awarded Chevron Lummus Global

Project Schedules 1Q-2015

Project Announced

2Q-2015

Feasibility Study

1Q-2016

Design

1Q-2016

Pre-FEED

3Q-2016

FEED

2Q-2017

EPC ITB

4Q-2018

Engineering & Procurement

2Q-2019

Construction

3Q-2021

Commissioning

1Q-2022

Completed

Project Personnel Alex Haynes - Senior VP - Asia Pacific - Amec Foster Wheeler

Available only for DMS Members

Roberto Penno - Group President - Asia Pacific - Amec Foster Wheeler

Available only for DMS Members

Yossiri Promchuakaew - Business Development Director - Amec Foster Wheeler

Available only for DMS Members

Rohit Bakshi - Project Manager / Project QA Lead - Petrofac

Available only for DMS Members

Joseph Karam - Procurement Engineer - Petrofac International

Available only for DMS Members

Barbara Pizzuti - Project Coordinator / Team Leader - Saipem

Available only for DMS Members

Marco Lisi - Purchasing & Procurement Coordinator - Saipem

Available only for DMS Members

Charnyut Wetpanyawong - Contract Manager - Thai Oil

Available only for DMS Members

Supiruk Prommin - Project Development Manager - Thai Oil

Available only for DMS Members

Michiel Hartman - Mechanical Discipline Project Manager - Thai Oil Group

Available only for DMS Members

Robert Achleitner - Project Manager - Amec Foster Wheeler

Available only for DMS Members

Thailand Project Listing

60

PROJECT

FACILITY

Exxonmobil - Sriracha Ethelyne Cracker IRPC - Maximum Aromatics (MARS) Project IRPC - Maximum Aromatics (MARS) Project - Ethylene Production Facility Revamp OPHIR - Block B8/38 Bualuang Oil field - Phase 4 PTT - Map Ta Phut LNG Plant - Nong Fab Terminal PTTEP - Arthit Gas Field Development PTTGC - Map Ta Phut Retrofit / Olefins Reconfiguration Project (ORP) PTTGC-SUMITOMO-KURARAY - High Performance Synthetic Resin Production Plant Thai Oil - Clean Fuel Project (CFP) / Sriracha Refinery Expansion

Ethane Cracker Paraxylene Ethylene Exploration LNG Storage Tanks Gas Field Development Naptha Cracker Petrochemical Plant Crude Oil Distillation Unit

Automation

| July 2019

BUDGET ($US) 6,000,000,000 1,000,000,000 400,000,000 145,000,000 450,000,000 1,410,000,000 1,000,000,000 350,000,000 4,000,000,000

STATUS Feasibility Study FEED Pre-FEED Construction Construction Construction Construction Construction Construction


REGIONS COVERED • Asia Pacific • Middle East • Latin America

• North America • Central America • Russia & CIS

• East Africa • North Africa • West Africa

• India • China • Europe

SECTORS COVERED

Oil

Gas

Petrochemicals

Water

Power

Infrastructure

Industrial

Refining

Construction

Pipeline

Offshore

Renewables

Mining

Fertilizer

A Division of

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• www.dmsprojects.net • info@dmsglobal.net • Tel: +973 1740 5590


DMS CSR

When a Dream Needs a Gentle Push to Give It Wings-Sponsored by Analytical Division Of ISA Growing up as the youngest child in a family of five, abandoned by your father, neglected by your elder brother and sister, with just your mother who is a day laborer in a physically unwell state of health and with the dreams of one day becoming a Chemistry Professor is really hard. This is exactly the condition of Mohammed Sajib Sheik, a 10 year old boy hailing from a slum in Dhaka, Bangladesh. Sajib’s father abandoned the family a long time ago. His elder brother and sister are both married and living their own happy lives while almost totally neglecting the existence of their own mother and brother. Sajib’s mother, Sofia Begum works as a day laborer to provide for herself and Sajib. But, because of being physically unwell, she isn’t able to go to work daily and so the responsibility of taking care of his mother and himself falls on the meek shoulders of young Sajib. He has to works after school, selling newspapers and water bottles to meet their needs. Like all other kids of his age, Sajib too loves playing cricket. He sings as well. But unlike every other kid whose role model might be a cricketer in this cricket crazy nation, Sajib’s role model is Alfred Bernhard Nobel, the world famous Swedish Chemist and founder of the Nobel Prizes, and hence his love for Chemistry. Once, at school, during a session of Science, the teacher was teaching about mixtures and it was a little above the understanding capabilities of a regular Sixth Grader, but Sajib easily understood the concepts and was given the opportunity to perform experiment in front of the whole class, and that too very successfully. He is passionate about his dreams to become a Chemistry professor one day and that is clearly reflected in his academics. But the only thing in his way to achieve that dream is the current situation he is in. No one to help him progress with his education, no one to guide him and help him plot his next steps 62 Automation

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in education. And this is where C2C has come in to help him. C2C has taken Sajib under its wings and are supporting him by providing 1000BDT per month to help take care of their accommodation needs so that he can use the money he earns by himself to help complete his education and pursue his dreams of becoming a Chemistry Professor. C2C has a really good idea of how Sajib should carry on his education so as to achieve his dream. The Bangladeshi educational system is basically divided into 7 levels: •Pre-primary: Play School to Kindergarten •Primary: Grade 1 to Grade 5 •Junior School: Grade 6 to Grade 8 •Secondary School: Grade 9 to Grade 10 •Higher Secondary: Grade 11 and Grade 12 •Bachelor’s Degree: 4 years •Master’s Degree: 1 year According to the above given system, Sajib is now in Junior School and has a minimum of 9 years of education left to finally be able to achieve his dream. As per the Government curriculum, basic Science will be taught to all students from Grade 6 to Grade 8. From Grade 9, Science will be broken down into Physics, Chemistry and Biology. And it is also from Grade 9 that the education stream will be divided into Science, Arts and Commerce and this will be followed up until Grade 12. So, Sajib will have to opt for the Science stream from Grade 9 and then continue his education to attain a Bachelor’s Degree in Chemistry and then opt for a Master’s Degree in Chemistry to increase his chances of becoming a Chemistry Professor. Sajib is currently being sponsored by the Analysis Division of ISA. With a helping and guiding hand behind him, Sajib can easily achieve his dream and build a brighter future for himself and his family.


DMS CSR

THE WATER PROMISE – DMS Global joins hands with WATER RELIEF.ORG Clean water has become one of our most precious resources in the 21st century, in fact, one in nine people live without access to clean and drinkable water. The water crisis is real. It’s affecting men, women, children, families, and farmers. Women and children are spending hours a day fetching dirty water which leads to illness and disease, robbing entire communities of their futures. Lack of access to safe water and proper sanitation harms health. When health is affected, it limits education, leading to a cycle of poverty.

A bold commitment should be made to make sure everyone gets a chance to drink water from a reliable source. DMS Global has joined hands with WATERRELIEF.ORG, a nonprofit charitable organization in helping to plant more fresh water wells and pumps throughout Africa and Asia. Recently, DMS Global has taken an initiative to providing funds to dig a well in Ukhiya Village, Cox Bazar District, Chittagong division in Bangladesh. This is to help the refugees from Myanmar who are currently residing in Bangladesh. Every gift has an impact. Let’s share this gift of water with everyone.

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