October 2016

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Automation

DMS ANALYTICS GCC Moves Towards Refining PAPARAZZI THE 1ST ISA UAE AUTOMATION CONFERENCE AND EXHIBITION INSIGHT! ANALYTIC

Quarterly Market Analysis OCTOBER 2016

SPECIAL FEATURE: THE 1ST ISA ANALYSIS UAE SYMPOSIUM 2016 Interview with:

Ajay Menon

1st ISA UAE Automation Conference and Exhibition 2016


Safety & Automation

FIRST WORD

Automation

Systems & Services Automation Insight! October 2016 Vol. 4 Issue 3 PUBLISHED BY Data Media Systems (for private distribution)

Editor-in-Chief Hugh Wingrove hughwingrove@hotmail.com Editoral Designer Joseph Gelangco jgelangco@dmsglobal.net Although all efforts to ensure accurate reporting are taken, some errors may occur. The views and opinions herein are not those of the Publishers. All Rights reserved. For any suggestions and questions about AUTOMATION INSIGHT! please write to: insight@dmsglobal.net

CONTENTS: 3 4-9 10-14 16-17

FIRST WORD ANALYTIC COMPANY NEWS INSIGHT! FEATURE:

INTERVIEW with Ajay Menon

18-45 SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT 18-20 Welcome Message Keynote Speakers 21 Technical committee Steering committee Conference Schedule 22 23-29 Keynote Speakers Technical & Organising Committee ISA Event Floorplan 30 Official Sponsor 31 32-43 Exhibitor’s Profile 44-45 Business Activity Locator 48-49 ADVANCED PROCESS CONTROL

T: +971 2 6265774, F: +971 2 6265778 E: asme@autochimsystems.com

www.autochimsystems.com Member of the Al Rumaithy Investment Group (R.I.G)

50-51 DATA ANALYTICS 52-53 FIRE & GAS 56-63 INDUSTRIAL CONTROL 64-71 74-76 78-81 82 88

SYSTEM CYBER SECURITY PROCESS ANALYZERS FEATURED PROJECT KUWAIT PROJECT LISTING DMS CSR ADVERTISER’S INDEX

Dear DMS Members, This edition of the AutomationINSIGHT! will therefore be tailored to process analytics in support of the 1st ISA Analysis UAE Symposium being held at Le Royal Meridien Hotel in Abu Dhabi on the 6th October with technical articles and editorials provided by the experts and vendors in this field. Hopefully readers will have visited the ISA UAE Conference & Exhibition in May earlier this year and benefitted as I did from insightful papers presented at the conference and networking with peers and manufacturers in the exhibition. This event was held on behalf of the automation community in UAE and the wider GCC and covers many specific disciplines within automation but does not include process analysis. Analytics is a large subject in itself and many of the main automation system and instrument vendors including ABB have products that fall within the process analysis umbrella and so it is no surprise that we now have an event in the Middle East that focusses solely on this subject. The event itself will cover such things as process analysis technologies (old and new), environmental issues and installation best practices and will provide a great platform for future development of this field in the Middle East. I hope we will see you there. Kind regards, Mo Loch President and CEO, DMS Global Regional Director Middle East – ISA Kind regards, Hugh Wingrove Editor-in-Chief DMS Global

| OCTOBER 2016

Your trusted partner in Control & Safety Solutions since 1996

Administration Manager Sara Loch sloch@dmsglobal.net

Automation

President & CEO Mohammed Loch mloch@dmsglobal.net

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There are currently 26 Gathering Centers processing Kuwait’s oil fields. They serve as a collection location for crude oil produced at several wells and they are connected via a network of flowlines. These Gathering Centers also provide the initial treatment of associated gases through a separation process. The three new Gathering Centers being constructed for the Kuwait Oil Company (KOC) are a part of a long-term strategy to develop the oilfields of North Kuwait and increase the output of the region from 700,000 barrels of oil per day (BOPD) to 1 million BOPD by the year 2020.

GCC moves towards refining

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The GCC countries are planning to grow their refining capacity by constructing new refineries as well as expanding and upgrading the existing refineries. It is estimated that the GCC would increase its gasoline capacity from 650,000 barrels a day (b/d) in 2012 to just over 1 million b/d by 2018 while diesel is expected to double from 1.1 million to close to 2 million b/d. Kerosene will rise by 170,000 b/d and fuel oil output will jump 400,000 b/d. The total refining capacity of the GCC is expected to reach over 3 million b/d by 2020. Saudi Arabia aims to become the world’s secondlargest exporter of refined products by 2017. In the past two years, the Kingdom has added 800,000 b/d of capacity domestically through two new refineries, Satorp and Yasref. The single largest refinery worldwide

that started its operations in 2013 was a joint venture of Saudi Aramco and Total which partnered for the 400,000 b/d refinery in Jubail. In Yanbu there will be a joint venture between Saudi Aramco and Sinopec which is designed for an operational capacity of 400,000 b/d targeting primarily ultra-low sulphur diesel and gasoline as final products. The upgrade of existing refineries to increase capacity is also a major priority. The cumulative investment required for the realization of these projects to 2018 is estimated at around $60 billion. The increasing focus on the refining sector will ultimately enable the GCC to be self-sufficient and also emerge as a strong player in the global market, particularly in Asia Pacific. However, the challenge would be in balancing the expanding refining capacity, meeting growing local demands, as well as maintaining exports. This would ultimately decide the region’s fate as a growing supplier of refined product globally.

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While global upstream projects have faced delays amid falling oil prices, the GCC downstream sector is riding a wave of optimism based on cheaper feedstock and improving margins across Europe and Asia.

AMEC was awarded the front-end engineering design (FEED) contract for the project which was completed in October 2012, and was also given the Project Management and Consultancy (PMC) contract for the three Gathering Centers. Companies were first invited to submit their bids to construct the Gathering Centers in Each of the facilities will be divided into 6 main process July 2013. After a delay, KOC awarded the EPC contracts systems: gas/ liquid separation, oil/ water separation, to three separate companies and officially signed the dehydration and desalting, tank gas compression & gas contracts with them in August 2014. handling, crude oil storage & transfer and effluent water treatment & handling. In order to support the main The contractors that won the bidding for the projects process systems the following facilities will also be built; were Petrofac (UK) for Gathering Center 29, Larsen & a test separation & storage unit, a chemical injection Toubro (India) for Gathering Center 30 and the Dodsal unit, a brackish water unit, a fuel gas unit, a flare gas unit, Group (UAE) for Gathering Center 31. Construction on an instrument / plant air unit, a firewater unit a diesel the North Kuwait Gathering Centers was underway unit, and a potable water unit. by the first quarter of 2016 and are scheduled to be commissioned by December 2017. The three Gathering Centers were designed to produce 100 barrels per day (BPD), handle 240 thousand barrels of water per day (MBWPD), and 60 million standard cubic feet per day (MMSCFD) of gas from wet fluids. The

Automation

Though the GCC has long dominated the world market for crude oil exports, the region has only recently been focusing on and growing its refinery system. Most of the crude that Middle Eastern countries export out to refineries in Asia, Europe and the U.S. comes right back to the GCC in the form of gasoline, jet fuel and petrochemicals such as plastic. Despite the oil price slump since mid-2014, the case for refinery expansions in the region remains compelling. Much of the new production is expected to be consumed domestically.

project was designed to ensure that the oil product will meet the Kuwaiti export crude requirement, the water for export will flow to the central injection pumping facilities or disposal, and the gas output will be lowered to BS131 and/or BS132 for compression.

ANALYTIC

ANALYTIC

KOC – North Kuwait Gathering Centers (GC)

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Alba moves forward with Line 6 expansion project

Qatar’s solar energy sector is one that faces steady development. With Qatar being geographically positioned to maximize the harnessing potential of solar energy, Qatar’s decision to capitalize on it is a vital step towards the future of Qatar’s energy security.

Aluminium Bahrain (Alba) plans to boost their production capacity by 514,000 tonnes per annum, making it the world’s biggest smelter in a single site with over 1.45 million metric tonnes upon full ramp-up. Being one of the largest aluminium smelters in the world, Alba aims to continue their marketing strategy and maintain its core presence in the Gulf. Alba strongly believes that the development of the Line 6 expansion project will enable them to satisfy the current needs of their existing market and meet the growing international demand for aluminium. Alba’s aluminium facility can be considered as a key pillar to Bahrain’s economy and contributes roughly 10% to the national Gross Domestic Product.

Qatar Solar Technologies (QST) is a joint venture formed by Germany’s SolarWorld AG, Qatar Development Bank and Qatar Solar (A subsidiary, wholly owned by Qatar Foundation for Education, Science and Community Development). It is also considered as one of the key solar technology suppliers for several of Qatar’s most iconic edifices, all the while offering high quality turnkey solutions for solar energy on any sized project. The following stake of each company is as follows: SolarWorld (Germany) 29% - Qatar Solar (Qatar) 70% Qatar Development Bank (Qatar) 1%. The Polysilicon Plant that Qatar Solar Technologies plans to build is to be established on 1.2 million square-meter plot located in Ras Laffan and is expected to produce highly purified polysilicon, with a grade of 99.99% purity, for utilization in the manufacturing of solar panels.

The expansion project involves adding a sixth production line and is estimated to cost about $3 billion and is slated for completion by early 2019. Earlier this year, Alba has selected Bechtel for the Engineering, Procurement, and Construction Management (EPCM) contract for the additional potline in their existing

Bahrain continues to invest heavily in expanding its industrial sector, as the sector keeps on driving growth in the Kingdom. The project development shows no signs of slowing down; the Line 6 expansion is progressing according to schedule. During the first half of 2016, Alba has been in talks with commercial banks regarding loans that would be used to support the development of the project. Alba has appointed JP Morgan, Gulf International Bank and the National Bank of Bahrain as financial advisers for the project. In recent news, Alba has selected Siemens for the provision of Power Station 5’s Power Distribution System (PDS). The scope of the contract consists of engineering and design, procurement, construction and commissioning of the high voltage electrical network including distribution switchgears and transformers. The company will be providing modern Gas Insulated Switchgear (GIS) up to 220kV. Siemens has been chosen due to their highly competitive financial bid and renowned technological expertise.

Automation

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By 2014, the constant challenges that arose would not take its toll on the project as it successfully continues its progression according to schedule. During this time, Arabian MEP Contracting was awarded the HVAC contract and is to provide all the necessary works until project completion. Originally scheduled for completion by the end of 2014, by 2016, construction works are still ongoing and faces its final stages as progress on the Polysilicon Plant slowed down during the economical downward slump in oil prices in 2015.

As the majority of the Alba workforce are Bahrainis, Alba hopes to provide more job opportunities for the locals with the development of this expansion project. Alba reckons that the Line 6 project will give a major boost to the country’s economy and lead to the development of local downstream industries.

facility. Bechtel is one of the world’s leading EPCM contractors and has already established more than 25 years of working relationship with Alba. They have also been previously involved with the development of Line 4 and Line 5 expansion.

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Automation

The Polysilicon Plant will be a high-tech, modular plant will be manufactured in Europe, then reassembled together on site in Qatar. The plant is currently designed to fabricate 8000 tonnes per year of polysilicon while also leaving space for possible future expansions to

enable significant increase in production capacity. Hydrogen and nitrogen gases will be the primary source for the production of the polysilicon. In 2010, the aforementioned joint venture was formed as the signing of the J.V agreement took place. The German company, Centrotherm Photovoltaics, was also awarded the contract to supply the process technology and equipment. Under the contract, Centrotherm Photovoltaics will also be responsible for the engineering and project service of the Polysilicon Plant project. A year later, certain components of the project was scrapped and/or re-designed to fit the current economical standards of the energy sector which would eventually lead to Punj Lloyd winning the EPC contract, with the engineering work to follow shortly after.

ANALYTIC

ANALYTIC

Qatar Solar Technologies (QST) Polysilicon Plant

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equipment utilisation all contribute to the pressure of plants performing at the utmost standards when it comes to large-scale direct seawater reverse osmosis (SWRO) production.

Seawater desalination is one of the most important methods of producing a reliable water supply near a population center beset with unfriendly climatic conditions and a challenging geographical location. In Phases 1 and 2, ABB executed the dismantling of the obsolete DCS (Desalination Classification System) as well as delivering work in the design, engineering, manufacturing, supply, installation, and commissioning of new control systems and automation environment. For Phase 3, it was Wetico and Doosan who constructed the then-biggest 240,000 m3/day facility.

Suffice it to say that contractors will have an edge with the acquisition of the latest innovative technological advances in the design and implementation of soft computing methodologies for desalination processes. Utilising recent developments in intelligent control design approaches for the integration of computation, sensory information, human reasoning, and decision making is an absolute necessity to get ahead in the game for Jeddah 4.

The construction of a pipeline that connects Dayqah Dam to Deem Reservoir in Al Amerat is to be completed by early 2017 with more than 45% of the pipeline laid so far.. Egyptian Contractors and Partners LLC, a subsidiary of the state owned National Construction and Development Company won the pipeline’s construction contract in May 2014. In addition to the installation of a 50 kilometre water transmission line to supply treated water from the Dayqah Dam in Qurayat Wilayat to Deem Reservoir in Al Amerat Wilayat, the contract, which represents the first stage of the Wadi Dayqah Water Treatment and Conveyancing scheme, also includes the construction of a 10,000 cubic meters reservoir and a pumping station.

As of press time, SWCC reopens contract bidding to local and international developers to include financial options. SWCC has considered procuring Phase 4 under a BFT (Build, Finance, Transfer) agreement wherein the contractor would finance plant construction, commission it and operate it for a year but now have decided to tender the contract as a full IWP. Deadline has yet to be set.

Wadi Dayqah Water scheme, the first of its kind in the sultanate, will store rainwater in a surface reservoir, treat it and pump it into the water grid. The annual yield is planned to reach 35 million cubic metres. While around 15 million cubic metres per year of this volume is to be allocated for domestic and irrigation water supplies in Qurayat, 20 million cubic metres per year of the water will be supplied to Muscat.

The most likely prequalified contractors may include: ABB, Acciona, ACWA, Aqualia, Cadagua S.A., Degremont, Doosan, Hyflux, Mitsubishi Heavy Industries, Tedagua, Veolia, Wetico.

As part of the scheme, the Public Authority for Electricity and Water (PAEW), will also build pipeline infrastructure that will supply potable water for irrigation and domestic use to consumers in Muscat, and a main water treatment plant at an estimated cost of $129.5 million.

Jeddah 4’s bid submissions have been constantly extended over the past two years as oil prices plummet. SWCC is now requiring contractors to include financial options in their proposals as they switch from an EPC (Engineering, Procurement, Construction) to an IWP (Independent Water Project) model to bring in private partnerships financing the capital costs. Addressing process control, cost optimisation and automation is an evident need during this time of intensive demand for fresh water production and supply at a reasonable cost. Increasing government regulations on environmental and labour protection (specially given the current labour market concerns in the Kingdom); rising costs of high quality water production, and high

(Source: DMS database)

ANALYTIC

Saline Water Conversion Complex’s (SWCC) latest initiative is the construction of the fourth phase of Jeddah’s Reverse Osmosis Desalination Plant, aiming to boost supply capacity of up to 400,000 m3/day of water.

The plant will be able to process 125,000 million cubic metres per day of water that will be located three kilometres from the dam. Negotiations between PAEW and the preferred bidders for the Design, Build and Operate contract for the water plant was at its latest stages in late August, 2016. The name of the winning contractor will most likely be announced by PAEW by late September. The bidders include Degremont ME at $88 million, Galfar Engineering & Contracting at $111 million and $146 million, Metito (Overseas) at $157 million & Beijing Supower Technology $194 million. The project is being financed by a loan provided by the Islamic Development Bank (IDB). Other water treatment projects planned for Muscat includes a New Tankers Sewage Treatment Plant at Al Misfah and Almudhaibi Sewage Treatment Plant and Sewerage Network. Though evaluation of the EPC proposals for both projects have been concluded, Haya Water, the developer of the project is believed to have put both projects on hold due to financial issues.

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Automation

Wadi Dayqah Dam water treatment and Conveyancing Project progress continues

Automation

ANALYTIC 8

Jeddah 4 Reverse Osmosis Desalination Plants

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COMPANY NEWS

Yokogawa’s CENTUM® VP R6 Receives the Minister of Economy, Trade and Industry Prize of the 46th Machine Industry Design Awards Yokogawa Electric Corporation announces that its CENTUM® VP R6 integrated production control system has received the Minister of Economy, Trade and Industry Prize. The receipt of this prize was confirmed today. This is the second time a CENTUM system has received this honor, which is the highest Machine Industry Design Award; the CENTUM-XL distributed control system won the Minister of Economy, Trade and Industry Prize in 1989. About the Machine Industry Design Awards The Machine Industry Design Awards were established in 1970 to commemorate the 55th anniversary of Nikkan Kogyo Shimbun, a highly influential daily newspaper that covers business and technology. Sponsored by the Ministry of Economy, Trade and Industry and supported by the Japan Chamber of Commerce and Industry and various other industrial organizations, this award program aims to advance and improve the design of mainly industrial products. The evaluation committee consists of experts from various government agencies, universities, and industrial organizations. The committee assesses products with a focus on quality and safety, as well as next-generation design that represents a step forward for industry. Winning Product

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CENTUM VP R6 integrated production control system Yokogawa’s highly reliable CENTUM series plant production control and monitoring systems are the core product platform for the company’s control business. For our latest offering, CENTUM VP R6, we have added a N-IO (Network-I/O) device to our product lineup. I/O devices are an important element of the control system, and the N-IO device has unique I/O modules that can accommodate any signal type. All users need to do is change the software setting. This eliminates the need to change the I/O modules and do a lot of re-wiring when, for example, a decision is made during a plant construction project to change to a different sensor type, thus keeping project delays to a minimum. In terms of design, the same bright color scheme is employed for the I/O modules including the LED display area, and the modules all also have the same friendly rounded features. This unified design concept serves to communicate that these modules all work together for

improved safety and reliability. The originality, appearance, functions, performance, safety, and other features of the N-IO device and the CENTUM® VP R6 system all received high marks from the evaluation committee. Encouraged by this award, Yokogawa will continue to emphasize both functionality and design in its development of products that provide good value to our customers.

About Yokogawa Yokogawa’s global network of 92 companies spans 59 countries. Founded in 1915, the US$3.7 billion company engages in cutting-edge research and innovation. Yokogawa is active in the industrial automation and control (IA), test and measurement, and aviation and other businesses segments. The IA segment plays a vital role in a wide range of industries including oil, chemicals, natural gas, power, iron and steel, pulp and paper, pharmaceuticals, and food. For more information about Yokogawa, please visit www.yokogawa. com. For more information Distributed Control Systems: http://www.yokogawa.com/dcs/ or Contact us on: info@bh.yokogawa.com

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COMPANY NEWS

DMS Global expands partnership agreement with ARC Advisory Group from Middle East to now include Africa and South East Asia

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ARC Advisory Group, a leading global market research and technology consulting firm to industry and infrastructure, have expanded their partnership with DMS Global, a global supplier of energy industry project-related information, publication, and events to Africa and South East Asia. DMS Global will continue their mandate to expanding ARC’s client base in those new regions. The Scope of potential ARC Services and products include:

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1. Strategic Manufacturing & Technology Advisory. 2. Supplier & Technology Selection Services. 3. Strategic Consulting Services (for technology migration, business transformation, & mergers & acquisitions). 4. Market Research Studies (covering the full breadth of enterprise software, manufacturing applications, automation products, & related services). 5. Market Intelligence & Rapid Analysis (MIRA) Online Services. 6. Tickets & Sponsorships for ARC’s popular Global Industry Forums

Commented Andy Chatha, ARC Advisory Group President, “We have been delighted with the success of the initial partnership with DMS Global we started two years ago in the Middle East. We look forward expanding this winning formula into Africa & South East Asia as well”. Mohammed Loch, President & CEO of DMS Global added, “ARC already have an office in Singapore and we are planning to open an office in Malaysia so it made sense for both of us to combine our forces to maximise our opportunities in South East Asia. We also look forward to exploring the African Market together”. Both ARC Advisory Group and DMS Global will be speaking at the Asia Downstream Week in Singapore 26th & 27th October 2016.

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COMPANY NEWS

Telinstra expands footprint in the region

Telinstra is proud to announce that it has successfully implemented and delivered several automation and electrical projects for major Oil and Gas and District Cooling clients in the region this year. “The market is still buoyant and enough work is available for specialist companies like ours”, says Aditya Raheja, the VPOperations of Telinstra. In order to achieve the current and future project expectations of our clients, Telinstra has further expanded it’s footprint in the region with a new state of the art Engineering and Assembly facility in Jebel Ali Free Zone (JAFZA). This new facility will be a covered area of over 7,000 square feet and will enhance Telinstra’s bandwidth to deliver larger projects in Control, Automation and Electrical segments.

Automation

Telinstra specializes in the design, engineering, programming, assembly and manufacturing, testing and commissioning of Control and Electrical systems including Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Emergency Shutdown Systems (ESD), Fire & Gas Systems (F&G), Telemetry systems, SCADA systems and Low Voltage Switchgear and Motor Control Centers.

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Telinstra has also extended its presence in the Oil and Gas segment outside UAE with securing its first mega project in Qatar for Qatar Petroleum. The project is to deliver a SIL-3 based ESD/F&G, PLC and SCADA System for a CNG Plant for Qatar Petroleum. “This was only possible due to the dedicated Sales and

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Projects team present in Qatar”, said Raheja. “Telinstra’s future plan is primarily to consolidate its business in the UAE and to expand into the other GCC countries with Qatar, Oman and Kuwait being the key focus. We are also looking at expanding our operations in West Africa as well” added Raheja. Telinstra is also planning to bring specialized sustainability management along with an efficient and timely reporting to meet the growing sustainability demands by regulatory authorities and stakeholders. With also the growing need and demand for energy regulations and conservation, Telinstra is planning to bring solutions and systems to digitize environmental parameters which could provide better information and control on energy spend.


The response of the ISA EMEA event last year in Abu Dhabi was overwhelming and this made us think about conducting a regional event which focuses on the end users and service providers locally in the UAE region. This led us to organize the first ISA UAE Conference and Exhibition this year and our decision to do so has proven to be spot on as the event was hugely successful. Gasco was our main sponsor for the event and several OEM’s and service providers participated in the event and several more came as visitors. Our speakers and tracks at the conference were extremely interesting and were well appreciated. Since then we have had very keen interests from several stakeholders inquiring about our next event. This in itself shows that our decision to host a UAE specific event has been appreciated and welcomed. What is the difference in size between the ISA Communities in Abu Dhabi and Northern Emirates? How do you plan to connect the two regions? The ISA communities in Abu Dhabi are predominantly the community from the Oil, Gas and Petrochemical industry. Also, most of the members within ISA UAE are from Abu Dhabi. We are now encouraging members from all regions and from different industries to be part of the ISA family in the region. ISA as an organization promotes automation across various industries and we believe that all stakeholders who rely on automation for their process and productivity should be part of this community.

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“The ISA EMEA (ISA Europe Middle East and Africa) conference and exhibition, as the name suggests, was more like a global event which is basically organised yearly in turns at various regions that the EMEA covers. The response of the ISA EMEA event last year in Abu Dhabi was overwhelming and this made us think about conducting a regional event which focuses on the end users and service providers locally in the UAE region. “

At ISA UAE we have plans to organize our next events in the Emirate of Dubai and these events would focus more on industries other than the Oil, Gas and Petrochemical industry. Automation is a necessity and a requirement for all major industries across the globe and it would only be useful and beneficial to connect all these communities with each other which would surely result in the evolution of the automation sector in a better way.

The ISA UAE chapter has evolved over the past two years. One of the main achievements has been that we have conducted two major exhibitions and conferences in the last two years and have now decided to make this as a regular yearly event in the region. ISA UAE is also organizing an ISA Analyzers event on the 6th of October this year and this is also the first by ISA in the region.

INSIGHT! FEATURE

The ISA EMEA (ISA Europe Middle East and Africa) conference and exhibition, as the name suggests, was more like a global event which is basically organised yearly in turns at various regions that the EMEA covers.

What does the future hold for the ISA UAE Chapter?

Similarly, we plan to bring more events in the other Emirates and also focus on various industries. To many in this industry automation is just not a profession but a passion and way of life. We want the ISA UAE community to expand and genuinely enjoy and celebrate the field of automation more than anything else. Does your regular work or business assist you to fulfill your position as the ISA chapter leader? I head a system integration and solution providing business called Telinstra. At Telinstra we provide a turnkey solution on automation systems to various industries in the region. This ranges right from conceptualization to design, development of software, manufacturing and assembly of systems , testing, commissioning and post contract supports. We face requirements and challenges from various end users and clients all the time and we are continuously thinking of improving on the solutions that we provide to them. Selecting the correct solution for the client and also meeting their budgets is always a challenge but that’s our business. To do this, we need to keep ourselves engaged with the automation market at all times and keep abreast with the latest technology and products available in the market. This definitely helps me with my position within ISA as ISA is also all about automation. Moreover, we cater to multiple industries and in each industry we look at multiple solutions. This is an advantage as my focus does not remain at a particular process in a particular industry and because of my business I have the advantage to explore various aspects within the automation industry. The only challenge this at times throws at me is the lack of time to sometimes focus on ISA work. ISA is a voluntary work and at times your normal business and its challenges take away your time and leave you with little time to focus on ISA work even though I try to compensate this in the evenings and weekends.

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Last year the ISA UAE Chapter hosted the 3rd ISA EMEA Conference & Exhibition. Why did you launch the 1st ISA UAE Conference & Exhibition this year?

Automation

INSIGHT! FEATURE

Ajay Menon Interview

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Tracy E. Dye

Ahmed Shams

General Manager, Global Gas Chromatograph Product Line Manager – ABB ISA Analysis Division Director

Engineering and Technical Services Vice President – GASCO 1st ISA UAE Analysis Symposium Event Chairman

Dear Friends and Colleagues,

The 1st ISA UAE Conference & Exhibition held earlier this year during May 2016 in Abu Dhabi was a huge success. It covered a wide spectrum of topics relating to the latest products and most recent innovations and technologies for the Industrial Automation Sector. Due to popular demand for a focused Process Analyzer Technology Event we are supporting the 1st ISA Analysis UAE Symposium in Abu Dhabi, UAE on Thursday 6th October 2016. This event will be focusing on the following topics:

ISA AD celebrated its 60th anniversary in April of 2015 and recently completed the 61st session in April of 2016 in Galveston, Texas. ISA AD is proud to have served the Process Analytics industry for 61 years in consistently providing a technically and culturally diverse, rich learning environment for all of those who attended including: 3 full days of peer reviewed papers in the technical symposium, a supplier exhibition floor for hands on discussions with exhibitors and their products and a highly active networking forum.

Analytical Techniques Environmental Installation Best Practices It is with great pleasure and honour, I take the privilege of welcoming your participation in this unique and focused technical forum. The symposium will also showcase some latest technologies relating to process analyzers.

ISA AD is most pleased to announce that this event, for the first time, is coming to the Middle East in Dubai for a one day event on October 6, 2016. While ISA AD enjoys an excellent international turnout here in the US each year, ISA AD recognizes the tremendous growth in the Middle East in the Process Analytics industry and the need to reach out to our colleagues there. As always, it is ISA’s desire to not only reach out globally with our division brands, but also to build on these events for the future to increase global collaboration and knowledge sharing.

I wish you all a very successful experience of networking and business opportunities that will be generated from taking part in this event.

Please mark your calendars and prepare to attend what promises to be a wonderful opportunity to enrich your professional and networking experience in the Process Analytics industry in Dubai UAE!

Ahmed Shams Engineering and Technical Services Vice President – GASCO 1st ISA UAE Analysis Symposium Event Chairman

Best Regards, Tracy E. Dye ISA Analysis Division Director

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Automation

Automation

Dear Friends and Colleagues,

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

WELCOME MESSAGE

| OCTOBER 2016

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

WELCOME MESSAGE

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KEYNOTE SPEAKERS KEYNOTE SPEAKERS

Ahmed Shams

Engineering and Technical Services Vice President – GASCO 1st ISA UAE Analysis Symposium Event Chairman

Mo Loch President and CEO – DMS Global

Tracy Dye

General Manager, Global Gas ChromatographProduct Line Manager – ABB ISA Analysis Division Director

Mohammed Loch

President & CEO - DMS Global ISA Regional Director Middle East

TECHNICAL COMMITTEE

Dear Friends and Colleagues,

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Nagarajan Venkataraman

BOROUGE Department Manager, PA-Cent. Maint. (Automat. & Control)

Eisa Al Jenaibi

GASCO Environment & Energy Efficiency Department Head

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

WELCOME MESSAGE

Ranjan Chakravarty

TAKREER Control & Electrical Engineering Department Manager

ORGANISING COMMITTEE

Ashish Kaldhone

Khalfan Mohamed Al Abdouli

ADGAS Performance and Reliability Advisor

Abdul Razak.K

Al Hosn Gas Section Head (Instrument & Control) – E&M Deptartment

Stefaan Vandebril BOROUGE VP Plant Availability

Automation

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ADCO Senior Control Engineer – Technical Services

ELIXIER Maintenance ManagerInstrumentation

Khalid Omar Abdulla FERTIL Instrument Engineering Team Leader

Khaled Al Blooshi

GASCO Head of Instrument & Control Section

Dr Paul Rostron

Petroleum Institute Professor of Chemistry and Corrosion

N. Annamalai

ZADCO Electrical Engineering Manager

Automation

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Jitendra Kakadia

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AUTHORPROFILES KEYNOTE SPEAKERS

7:45 am – 8:30 am Registration 8:30 am – 9:00 am Key Note Speeches

Tracy E. Dye General Manager, Global Gas Chromatograph Product Line Manager – ABB ISA Analysis Division Director

Mohammed Loch President & CEO - DMS Global ISA Regional Director Middle East

Ahmed Shams Engineering and Technical Services Vice President – GASCO 1st ISA UAE Analysis Symposium Event Chairman

9:00 am Exhibition Opening

AHMED SHAMS

Engineering and Technical Services Vice President – GASCO 1st ISA UAE Analysis Symposium Event Chairman

9:30 am – 11:00 am Analytical Techniques Track Chairman

Nagarajan Venkataraman BOROUGE Department Manager, PA-Cent. Maint. (Automat. & Control)

Speakers

Tracy Dye ABB Process Automation General Manager

Shafee Shahjahan Al Hosn Gas Sr QMI Engineer

Stefanie Koch Bartec Benke Product Manager Analyzers

Mohammad Asam Choudhry BOROUGE Superintendent - Analyzer PO

Samuel Bakheet Lar Process Analyzers AG Regional Sales Manager

11:00 am – 11:30 am 11:30 am – 1:00 pm Best Practice For Field Mounted Analyzers Track Chairman

Ranjan Chakravarty TAKREER Control & Electrical Engineering Department Manager

I have a Bachelor degree in Electrical Engineering from the University of Southern California.

Speakers

Zaheer Ahmed Juddy AIMS Managing Director

Randy Hauer AMETEK Process Instruments Product Manager

Athar Ishfaq GASCO Quality Measurement Instrument Engineer

Sajan K. P. GASCO Quality Measurement Instrument Engineer

I started my career in Gasco in 1997 as an Instrument and Control Engineer and I have grown since then in the organization and held number of positions in the area maintenance and technical services. My current position is Engineering and Technical Services Vice President, and as part of the job responsibility we are business enabler to the various operating and projects entities within the company by providing effective and efficient engineering support that lead to optimum solutions which guides the development of safe policies that supports integrity, reliability and HSE. I am the Ultimate Technical Authority in Gasco and responsible to ensure overall asset integrity and safety, including all relevant standards, guidelines and processes.

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

CONFERENCESCHEDULE

A. Sriram Yokogawa Sr. General Manager

1:00 pm – 2:00 pm Lunch 2:00 pm – 3:30 pm Environmental

Department Head

Michael Jenkins AMETEK Process Instruments Operations Manager

General Manager, Global Gas ChromatographProduct Line Manager – ABB ISA Analysis Division Director Ganesan Kathirvel Endress+Hauser Marketing Manager

3:30 pm 4:30 pm Exhibition Closes

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Saqib Sajjad GASCO

Shayma Al Mazrouei GASCO Environmental Engineer

Tracy Dye is currently the General Manager and Global GC Product Line Manager for the ABB Analytical Products Manufacturing Unit located in Lewisburg, WV. The Lewisburg PMU is part of the global Measurement Products Business Unit. He has 25 years of experience in product development and manufacturing including 21 years of experience at ABB working in the Process Analytical business. Tracy is also currently serving his last year of a 2 year term as the Director of the Analysis Division of ISA. Tracy has a Bachelor and Master of Science degree in Mechanical Engineering from Virginia Tech and a Master of Business Administration degree from Duke University. Tracy is married with 3 kids: Elena 14, Adrienne 17 and Noah 18. In his spare time, he enjoys racquetball (2007 West Virginia State Champion), tennis, golf and playing guitar.

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Automation

Eisa Salem Saeed Al Jenaibi GASCO

TRACY E. DYE

Speakers

Automation

Track Chairman

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AUTHORPROFILES BEST PRACTICE FOR FIELD MOUNTED ANALYZERS

MOHAMMED LOCH

President & CEO - DMS Global ISA Regional Director Middle East

RANJAN CHAKRAVARTY

Mohammed Loch is the President & CEO of DMS Global which was founded in Bahrain in the summer of 2000. The DMS Project Matrix was originally designed to track projects throughout the Middle East but has since then expanded it’s coverage to global and becoming the world’s most comprehensive projects tracking system owing its success to Mohammed’s progressive vision to create a well balanced business intelligence platform. Since 2008, Mohammed has diversified DMS Global into other focused marketing activities for the benefit of its members. These business activities include Events, Publishing, Video Production, Web Services, PR & Branding Solutions, ultimately complementing its project intelligence database. With this diverse range of activities, DMS is the only media company that can truly call itself a marketing specialist for the Energy Sector. Other than DMS Global, Mohammed is also the Regional Director of the Middle East for the International Society of Automation (ISA) and the Middle East Partner of the ARC Advisory Group which is are specialist consultants for Industrial Automation and IT. Mohammed has also been appointed the Director of Market Intelligence for the Bilateral US-Arab Chamber Of Commerce. The role he is most proud of is being the Partner & Executive Director of The Choice To Change Foundation which manages a school for 150 children growing up in the slums of Dhaka Bang

TAKREER Control & Electrical Engineering Department Manager Control & Automation professional in Petroleum Refining Industry for +32 years many aspects – Maintenance, Project Engineering, Project Management & Execution, Technical Support, Instrument, Telecomm Modernization and Automation upgrades. Currently working with Abu Dhabi Oil Refining Co. – Takreer as Manager of Control and Electrical Engineering Department. Member of ISA for past 20 years.

TECHNICAL COMMITTEE

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

AUTHORPROFILES

ENVIRONMENTAL

ANALYTICAL TECHNIQUES

EISA AL JENAIBI

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Automation | OCTOBER 2016

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Since joining Borouge in 2000, Nagarajan has worked in various positions in IT & Maintenance. Presently working as Department manager for Automation & Control, is responsible for maintenance, life cycle management and development of new automation systems, analyzers, Fire & gas systems etc., Before joining Borouge in 2000, he worked with Honeywell for 12 years in India and UAE. In Honeywell Nagarajan developed local technical assistance centers, managed projects and after sales support. Prior to this, between 1984-1989, he worked for Leeds & Northrup affiliate in India.

Eissa is the Environment & Energy Efficiency Department Head at GASCO. He has over 13 years of experience in the company and has held different managerial and engineering positions in the areas of maintenance, energy optimization and environment protection.. Eissa has a Master’s Degree HRM from Abu Dhabi University and Mechanical Engineering degree from the University of Arizona.

Automation

NAGARAJAN VENKATARAMAN

BOROUGE Department Manager, PA-Cent. Maint. (Automat. & Control)

GASCO Environment & Energy Efficiency Department Head

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Ashish is currently working as a Senior Control Engineer of ADCO’s Technical Services – Engineering division. The main role of the department is to in-house projects execution in the ‘Concept’ and ‘FEED’ phases. In addition, the department act as the highest technical authority and leads technical analysis, conducting safety studies, developing standards, specifications and guidelines, new technology introductions.

Ashish’s overall professional career of 22 years began in 1994 where he was involved in water and waste water treatment plant automation, electrical & instrumentation design, pre-commissioning, commissioning activities after which he shifted gears to move to Oil and Gas arena in 2001. Here, he was mainly responsible for the design, engineering, project management, technical training of topside control systems associated with onshore/offshore oil and gas industry serving various mid and senior management positions prior joining ADCO in 2014.

KHALFAN MOHAMED AL ABDOULI ADGAS Performance and Reliability Advisor Khalfan Mohamed Al Abdouli is the Performance and Reliability Advisor (instrument and Control) at Abu Dhabi Gas Liquefaction Company Ltd – ADGAS having obtained his bachelor’s degree in Electronic Engineering from Khalifa University in 2007 and joined ADGAS in the same year. In 2011 Khalfan obtained a master degree in Engineering management from university of Wollongong. A technical expert with 9 years’ experience, responsible for assuring plant performance as per design intent in ADGAS, partnering with internal business Automation | OCTOBER 2016

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stakeholders to tackle plant issues and provide advisory roles for improving plant effectiveness. Khalfan occupied different role in ADGAS in deferent division starting from maintenance, to engineering and project and finally in performance and reliability. Khalfan is charged to analyze, diagnose, and solve significant plant issues relating primarily to production losses and integrity and reliability events and trends. He is a specialist in process instrumentation and controls engineering. Khalfan facilitates and leads Root Cause Analysis teams. Khalfan is the Independent Competent Person accountable for verification of asset integrity of instrumentation and control systems and equipment.

Became the lead “go-to” person for Engineering and commissioning of two large scale Gas projects in Abu Dhabi from FEED/EPC Commissioning through Operation with prime responsibility of Instrumentation & Automation systems Demonstrated excellence in handling entire gamut of operations of large scale Oil & Gas and Petrochemical industries using state of the art DCS/PLC Control Systems Successfully implemented quality standards and various techniques for improving plant operations and attained significant cost savings Renowned as Key Driver in achieving these milestones within the shortest span of project completion schedule Expertise in handling the complete plant operations entailing planning, resource utilization, maintenance, quality management & manpower management Deft in improving the efficiency of the automation & control using available resources by searching/ installing suitable instruments as per the requirements Proficient in the areas of design coordination, selection of field instruments, installation, testing & commissioning of all control systems

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

ASHISH KALDHONE

ADCO Senior Control Engineer – Technical Services

ABDUL RAZAK.K Al Hosn Gas Section Head (Instrument & Control) – E&M Deptartment

Effective communicator with excellent relationship building, leadership, presentation & interpersonal skills STEFAAN VANDEBRIL BOROUGE VP Plant Availability Stefaan has 29 years of experience in starting up and maintaining petrochemical plants mainly in Poly-Olefins, Olefins and Utilities units. He holds a Masters in Electro Mechanical Engineering from K.I.H.L. Diepenbeek Belgium. Most of his whole career has been spent with Borealis, a leading provider of innovative solutions in the fields of poly-olefins, base chemicals and fertilizers in Europe. He has held various roles and responsibilities in the Company within the maintenance and project Functions, including Turnaround Manager, and since 2009 he has held the position of Vice President Plant Availability. When his mother company moved into a joint venture with ADNOC and gave birth to Borouge, he was selected as one of the pioneers to build and start-up their first units back in 2000 with a capacity of 650Kton. After the expansions of Borouge 2 and 3 this capacity has been increased to 4.5 Mton and became one of the biggest, if not the biggest, single site Petrochemical complexes in the world. As Vice President Plant Availability, he is member of the Extended Leadership Team at Borouge, and is responsible for setting up maintenance strategies including turnaround strategies, All Maintenance related activities in all possible disciplines like Mechanical, Instrument, Electrical, Automation, Fire and Gas, Analyzers, HVAC and Telecom are part of his scope. Maintenance service support like Work and Valve shops, Fabrication and Welding, Scaffolding, Lifting, Insulation, Painting and Service contracts also fall under his umbrella of responsibility.

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ORGANISING COMMITTEE

AUTHORPROFILES

Automation

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

AUTHORPROFILES

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AUTHORPROFILES

JITENDRA KAKADIA ELIXIER Maintenance Manager- Instrumentation

DR PAUL ROSTRON BSC(HONS), PHD, MRSC, CCHEM, MICORR Petroleum Institute Professor of Chemistry and Corrosion

Jitendra Kakadia is an Instrumentation Manager at Elixier-ADNOC Linde Industrial Gases Company Ltd. He has bachelor of Engineering in Instrumentation and Control Engineering completed in year 1993.

Dr Paul Rostron is Professor of Chemistry and Corrosion at the Petroleum Institute, ADNOC’s University and Research Center. He has taught courses, both undergraduate and post graduate in Chemistry and in Corrosion for more than 20 Years, as well as conducting masterclasses in corrosion globally. Current research topics include the synthesis of novel corrosion inhibitors, mitigation of biofouling, atmospheric corrosion mapping, and is building a flow – loop for corrosion in pipeline studies. Currently he is a member of the Board of Directors for NACE UAE

He has more than 22 years of Experience in various Field like Oil & Gas Refinery, Hydrogen Plant, Petrochemical plant, Bulk Chemical Plant and exposure in various Automation system like Siemens, Foxboro, Emerson, Allen Bradley, Bentley Nevada etc. Before Elixier, he was working in Reliance Industries Ltd. Jamnagar, India. One of the largest Refinery Complex of Asia.

KHALID OMAR ABDULLA FERTIL Instrument Engineering Team Leader

section, and was recently chairman of the section. Member of the Institute of Corrosion and Chartered Chemist of the Royal Society of Chemistry

N. ANNAMALAI ZADCO Electrical Engineering Manager

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

AUTHORPROFILES

Mr N. Annamalai is heading team of Instrumentation & Electrical Engineers in ZADCO- ET (Engineering & Technical Team). Currently Khalid is working as Instrument Engineering Team Leader & had rich Experience of about 15 years in Instrument Project Engineering, maintenance department. Previously he was leading Training & Career Development Department.

He has 30 years of experience in Design & Engineering of Instruments & Control Systems and Safety Systems (ESD, F&G systems). He is also experienced in Design & Engineering of Telecommunication Systems for offshore structures.

Mr N. Annamalai has worked in Engineering Consultants and EPC Companies and handled various projects ranging from Conceptual Study to Commissioning.

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Khaled Al Blooshi, Head of Instrument & Control Section in the Engineering division of GASCO. Khaled is assigned as the Technical Authority for Instrumentation / Fire & Gas / Control / Safeguarding systems in GASCO. Khaled’s carrier started with the pneumatic era where the field instruments were operated through the pneumatic air and witnessed the rapid revolution of Automation and digitalization through his carrier. Today his responsibilities involve leading the new technologies implementations at the operating sites and he is responsible for the I&C asset integrity, safety and the relevant standards, guidelines and processes.

His area of specialization includes Oil & Gas processing (upstream) plants , Oil pipe lines, Refineries and Offshore structures (wellhead platform, production platform and Living quarters), FPSO, Drilling system on Deep water Drilling ships and Metallurgical plants (Iron/Steel plans, Copper plants and their By-products facilities).

Automation

KHALED AL BLOOSHI GASCO Head of Instrument & Control Section

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E-2

E-1

D-1

Liwa 1 Ballroom

C-2

Break Area

C-1

B-1

Bronze Sponsor: A-5

A-3

A-2

A-1

Conference

Automation

Supporting Association:

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Automation

A-4

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E-3

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

OFFICIAL SPONSORS Gold Sponsor:

Liwa 2 Ballroom

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

ISA EVENT FLOORPLAN

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Address: 4th Floor ALDAR HQ Tel: +971506186391 Website: www.abb.com/mea Email: Anshuman.n@ae.abb.com Stand Number.: B-1 ABB is a leading global technology company in power and automation that enables utility, industry, and transport and infrastructure customers to improve their performance while lowering environmental impact. The ABB Group of companies operates in roughly 100 countries and employs about 135,000 people.

Analytical Instrumentation & Maintenance Systems (AIMS) is founded to provide expertise service for Analytical Instrumentation. The company is led by personnel with specialized experiences in Analytical Instruments and System Development supported by a team of service personnel in the field of related process automation. These services are widely spread in Analytical Instrumentation, Process Solutions, Sulphur Recovery Optimization and equipment related to Sulphur Recovery Units. As an ISO 9001:2008 and OHSAS 18001:2007 certified company, we are committed to delivering the quality assured products and services with continual improvements to meet customer satisfaction service and safety. With our wide network offices all over the Middle East, we have the largest pool of qualified and trained engineers. We understand the region and have complete knowledge of the application and customer profiles making AIMS as the fastest growing Analytical company in the Middle East.

Automation

| OCTOBER 2016

Each year we dedicate around $1.5 billion to fund research and development activities driven by our 8,500 technologists in our four divisions and seven corporate research centers. Maintaining our position as one of the world’s leading engineering companies requires technology leadership, global presence, application knowledge and strong local expertise. We create and support a comprehensive range of products, systems and services that increase energy efficiency, reliability and productivity for our industrial, utility and infrastructure customers.

AIMS (ANALYTICAL INSTRUMENTATION & MAINTENANCE SYSTEMS)

Address: P. O. Box: 34915, Abu Dhabi, United Arab Emirates (UAE) Tel: +971-2-6436114 Website:www.aimsgt.com Email:Zaheerjuddy@aimsgt.com Stand Number.: A-1

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

ABB Automation LLC

EXHIBITOR PROFILES

| OCTOBER 2016

Automation

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

EXHIBITOR PROFILES

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EXHIBITOR PROFILES

Air Dimensions, Inc.

AMETEK Process Instruments

Air Dimensions manufactures High quality diaphragm sampling pumps for both process and CEMS applications. In business since 1971, ADI has become the leader in the sampling of corrosive and or explosive gasses.

AMETEK Process Instruments provides on line process gas analyzer systems for a wide variety of refinery & gas processing applications including;

Motor option include General purpose, DC, Air Driven, ATEX, IECex and NEC.. ADI also has motors certified for Dust in both NEC , ATEX / IECex. Corrosive resistant options include Teflon, 316 S/S,and Hastalloy C to meet you most challenging requirements. Double diaphragm options are available when sampling expensive or extremely hazardous gases. In the event of a diaphragm failure, the second diaphragm will contain the sample preventing a leak to the surrounding area.

• Sulphur recovery and tail gas treating applications. New products include a HC-H2S analyzer for acid gas (feed gas) and process O2 for start up as well as H2-H2S-COS analyzers for TGTU applications. With an installed base of over 2,100 tail H2S-SO2 gas analyzers • Moisture analyzers for natural gas and mole sieve and olefins applications • Tuneable Diode Laser (TDL) analyzers for moisture, H2S process O2, CO2 and methane applications • Thermox O2 combustion analayers • In country support in five Gulf State Countries

Address: 1371 W Newport Center Dr Suite 101 Deerfield Beach, FL 33442 Tel: +1(954) 428-7333 Email: genglish@airdimensions.com Website: www.airdimensions.com Stand Number.: A-5

ADI also provides heated head options up to 200 Dec C with electrical, steam traced, or elevated head options whereby the pump head is place into a heated enclosure.

Address: 2876 Sunridge Way Tel: 801-322-1235 ext. 100 Website: www.durag.de Email: www.process-instruments-inc.com Stand Number: A-4

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

EXHIBITOR PROFILES

Automation

| OCTOBER 2016

| OCTOBER 2016

Automation

With over 3,500 pump options, ADI can provide the correct pump for your application. ADI engineers are experts in selecting the correct pump for your desired sampling systems. With our unique eccentric design, all ADI pumps can customize the Pumps performance to meet your unique specifications. Most ADI pumps ship worldwide in 1-2 days! www.airdimensions.com

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EXHIBITOR PROFILES

BARTEC BENKE

Advanced CAE (Middle East)

BARTEC is a world leading provider of safety technology for use in hazardous areas. The products and solutions prevent explosions wherever hazardous substances such as flammable liquids, gases and dust could occur. customers primarily include the oil and gas industry, chemical, petrochemical and pharmaceutical companies and the mining sector from around the world. the product portfolio comprises complex measurements and analysis techonology, innovative heating technology solutions, electrical engineering for mining as well as explosion-proof components and systems for automation, monitoring, control and communtication.

Advanced CAE is a global leader in providing Online Process Analytical Measurements, for the Oil, Gas and Petrochemical industries. CAE supply’s complete analyser systems,from walk in air-conditioned houses, cabinets, tosimple rack mounted analysers. As a systems and analyser manufacturer CAE understands analytical technology and end user requirements. CAEhelps end users maximize return on investment by ensuring we provide the best technical measurement and system design.

Address: HC02 Jebel Ail Free Zone IP.O. Box 17830 I Dubai- U.A.E. Tel: +971 48876162 Website: www.bartec-benke.de Email: Satish.vadlamani@bartec.ae Stand Number: D-1

Address: Office 916, Tower C2, Al Bateen, King Abdullah Al Saud Street, Abu Dhabi Tel: +971 (0) 26526858 Email: SalesME@advcae.com Website: advcae.com Stand Number.: C-2

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

EXHIBITOR PROFILES

CAE offers all brands of analysers’ from all manufacturers. Our group continues to search out andinvest in world leading measurement companies. This includes process analysers from ATAC, Atom, Guided Wave and SoFraser.In addition CAE represents some of the best in class component and analyser suppliers directly.Advanced CAE operates globally,with design and manufacturing facilities in Europe, China, USA, Singapore, UAE and Saudi Arabia.

Automation

| OCTOBER 2016

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Automation

Our talented team in Advanced CAE draws upon over 30 years of experiencehelping us towards our goal, to be the number one Analytical Measurement Company in the Middle East.

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CMC Solutions

DURAG Group smart solutions for combustion and environment

Address: 23550 Haggerty Road, Farmington Hills, MI 48335, USA Tel: (248) 960-1632 Website: www.cmcpems.com Email: gsimon@cmcsolutions.org Stand Number: A-2

Address: Kollaustrasse 105 - 22453 Hamburg Germany Tel: +49 4554218-0 Website: www.durag.de Email: Abbad.cheik@durag.de Stand Number: E-1

DURAG Group is a worldwide operating group of companies and one of the market leaders for intelligent solutions in the fields of combustion technology, environmental monitoring, data management as well as tunnel sensors. Our company offers modern technology, certified equipment and reliable services tailored to the individual needs of our customers worldwide since 1948 including:

CMC Solutions provides state-of-the-art predictive emissions monitoring system or PEMS components that are open, flexible, and uniquely adapted to meet EPA compliance reporting requirements and the needs of the enterprise. Our products are specifically designed to empower operations to accurately predict process and emissions parameters utilizing standard database and networking components. CMC Solutions provides a patented statistical hybrid data engine within a framework that integrates existing plant resources (CEMS, PCs, servers, PLCs, cabling, and controls) with innovative custom application software developed for standard operating systems and databases.

- Combustion Technology: Flame Sensors, HEGWEIN Gas Oil Igniters, Gas Oil Pilots, Burner Controls, Electrical Igniters, Flare Pilots SMITSVONK, Flare Igniters, pilot burners, lances and spark plugs, Portable and Mobile Ignition Units - Video Thermography for Combustion Processes in Boilers, Furnaces and Crackers - Environmental Monitoring: Opacity Dust Monitors, Wet Stack Dust Monitors, Ambient Monitoring, Volume Flow Meters, Filter Monitors, Mercury Analysers. - Environmental and Process Data Management: Emission Data Acquisition and Handling Systems D-EMS 2000, Water Data Management - PEMS: predictive emissions monitoring system - Tunnel Sensors: Visibility Monitors, Air Flow Monitors

Automation

| OCTOBER 2016

CMC Solutions is a leading supplier of PEMS or predictive emission monitoring systems, and the most advanced emissions monitoring solutions available on the market today. We provide you with customer preferred, best-in-class predictive emissions monitoring systems (PEMS), software components, and superior support to meet the most stringent regulatory compliance requirements.

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

EXHIBITOR PROFILES

| OCTOBER 2016

Automation

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

EXHIBITOR PROFILES

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EXHIBITOR PROFILES

Endress+Hauser II AG

LAR Process Anaylsers AG

Address: 7WB -2100, DAFZA, Dubai, UAE Tel: 00971 4 2535 100 Email: Prasanth.sreekumar@ae.endress.com Website: www.mesc.endress.com Stand Number.: C-1

Address: Neukoellnische Allee 134, 12057 Berlin Tel: 0049 30 27895896 Mobile: 0049 151 40735316 Email: sbakheet@lar.com Website: www.lar.com Stand Number.: C-1

Endress+Hauser is a global leader in measurement instrumentation, services and solutions for industrial process engineering. The Group employs 13,000 personnel across the globe, generating net sales of 2.1 billion euros in 2015. Dedicated sales centers and a strong network of partners guarantees competent worldwide support. Production centers in 12 countries meet customers’ needs and requirements quickly and effectively. Endress+Hauser provides sensors, instruments, systems and services for level, flow, pressure and temperature measurement as well as analytics and data acquisition. The company supports customers with automation engineering, logistics and IT services and solutions. Our products set standards in quality and technology. We work closely with the chemical, petrochemical, food & beverage, oil & gas, water & wastewater, power & energy, life science, primaries & metal, renewable energies, pulp & paper and shipbuilding industries. Endress+Hauser supports its customers in optimizing their processes in terms of reliability, safety, economic efficiency and environmental impact.

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

EXHIBITOR PROFILES

About your Company (150-200 words max) LAR AG was established in 1986 and has always been a customer-oriented company. Its main business scopes are the development, manufacture and distribution of state-of-the-art products for water analysis, based on a constant dialogue with users. LAR AG has a quality management system certified in accordance with DIN EN ISO 9001:2008, continuously making adjustments to meet the current quality requirements to the latest standards. LAR-products, developed and manufactured in Germany, are basing on the excellent know-how in the company’s key areas of competence – concentrating on the composite parameters such as TOC, TC, TOD, COD, BOD, TNb, toxicity and others. Thus, we provide our customers with optimal solutions for their applications.

Automation

| OCTOBER 2016

| OCTOBER 2016

Automation

The Group has developed from a specialist in level measurement to a provider of complete solutions for industrial measuring technology and automation, with constant expansion into new territories and markets.As a successful family-owned business, Endress+Hauser is set for continued independence and self-reliance.

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Process Instruments, Inc.

Yokogawa Middle East & Africa

Address: 630 S. Komas Drive Suite 310 Salt Lake City, UT Tel: 801-322-1235 ext. 100 Website: www.durag.de Email: www.process-instruments-inc.com Stand Number: E-2

84108 USA

Stand Number.: E-3 Yokogawa Middle East & Africa B.S.C. (c) (YMA), is wholly owned subsidiary of Yokogawa Electric Corporation, Japan. Yokogawa’s comprehensive solutions range from sensors (such as pressure transmitters, flow meters and analyzers) and network solution products, to control and safety systems. This includes the software for advanced control that optimizes productivity; and services that minimize plant lifecycle costs. Yokogawa Middle East & Africa (YMA) has its regional headquarters in Bahrain. We offer Process Automation Solutions locally with engineering and commissioning projects. Further we contribute to Customers’ optimum plant operation and maintenance by providing committed after-sales support through training and service on a 24/7 basis.

Automation

| OCTOBER 2016

Process Instruments, Inc. specializes in Raman spectroscopy for on-line process control throughout the refinery. We offer ATEX, IEC EX, and NRTL (ETL) certified Raman systems with multiplexing capabilities up to 18 streams and up to 300 m fiber optic probe lengths. With detection capabilities ~ 1 ppm for many components our instrumentation can be used for measuring most down stream, finished petroleum product parameters for gasoline, diesel and Jet fuels. In addition we offer upstream monitoring applications including, LPG Alkylation feed streams, Alkylation acid content, Crude Unit optimization by measuring Flash, Pour and Cloud points. Reformer optimization by measuring incoming and outgoing, Sulfur, Olefin, and Octane levels. Amine stream optimization by measuring, Amine levels, CO2 and H2S loading levels. Raman also offers an economical option when replacing two or more on-line GCs. SO4 monitoring from 1 to 50 ppm, for offshore, water flood projects. All of our equipment includes a two year warranty, on-site installation and training as well as chemometric modeling for two years following installation. We provide follow-on modeling services as well as in house model training and remote instrument performance monitoring with suitable network connections.

Address: Building 577, Road 2516, Busaiteen 225, Muharraq, Kingdom of Bahrain Tel: +973 17358100 Email: Info@bh.yokogawa.com Website: www.yokogawa.com.bh

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

EXHIBITOR PROFILES

| OCTOBER 2016

Automation

SPECIAL FEATURE: ISA UAE ANALYSIS SYMPOSIUM EVENT

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Advances in Process Analysers AIMS Ametek Bartec Benke CAE CMC Solutions Endress+Hauser II AG Process Instruments, Inc. Yokogawa

Chemical Analysers AIMS Air Dimensions Ametek CAE CMC Solutions Endress+Hauser II AG Process Instruments, Inc. Yokogawa

AIMS Air Dimensions CAE CMC Solutions DURAG GROUP Endress+Hauser II AG Yokogawa

A-1 A-5 C-2 A-2 E-1 C-1 E-3

Fundamentals Of Process Analysers A-1 A-5 A-4 C-2 A-2 C-1 E-2 E-3

AIMS Ametek Bartec Benke CAE Endress+Hauser II AG Yokogawa

A-1 A-4 D-1 C-2 C-1 E-3

Gas Detectors

Chromatography AIMS Ametek CAE

Sample Systems

Environmental

A-1 A-4 D-1 C-2 A-2 C-1 E-2 E-3

A-1 A-4 C-2

AIMS Air Dimensions Bartec Benke CAE

BUSINESS ACTIVITY LOCATOR AIMS Air Dimensions Ametek Bartec Benke CAE CMC Solutions DURAG GROUP Endress+Hauser II AG Process Instruments, Inc. Yokogawa

Validation A-1 A-5 A-4 D-1 C-2 A-2 E-1 C-1 E-2 E-3

Spectroscopy AIMS Ametek CAE Process Instruments, Inc.

A-1 A-4 C-2 E-2

System Integration A-1 A-5 D-1 C-2

Communications

AIMS Bartec Benke CAE CMC Solutions Process Instruments, Inc. Yokogawa

AIMS Air Dimensions Ametek CAE CMC Solutions

A-1 A-5 A-4 C-2 A-2

Process Analyser Applications AIMS Air Dimensions Ametek Bartec Benke CAE CMC Solutions DURAG GROUP Endress+Hauser II AG Process Instruments, Inc. Yokogawa

A-1 A-5 A-4 D-1 C-2 A-2 E-1 C-1 E-2 E-3

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The most important aspect now is to find a system integrator and a solution provider who understands the objectives of a client and can device and develop a migration strategy that will allow a quick and easy migration from an older platform to a newer one. A system integrator with a right strategy and planning can make this happen with lower conversion times and lower engineering costs. It is also important for the integrator to plan a migration for its clients which fits his budgets and time frames.

Automation

Many control systems are thus entering the obsolescence phase of their lifecycle. Newer control systems are available from all of the major control system vendors. The migration from the older hardware, software and communication platforms to the newer state of the art equipment thus becomes necessary not only to keep up your productivity and efficiency and to be competitive in the market but the older platforms are losing technical support and can leave an asset holder with no solution for repair or replacement in case of a failure.

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This would spell nothing but a disaster to any manufacturing or process plants. However, the process of migration is not easy and can vary in the effort and expertise required to successfully handle the migration. The key to a successful migration is the ability of an engineering team to “decode” the obsolete platform and then “re-code” the configuration in the new platform. This requires engineering personnel who has in depth experience with both platforms.

would need to start planning the migration immediately.

It was recently announced that the Micrologix 1000 and 1500 product ranges from Rockwell Automation will no longer be available for sale from June 2017.

Like this there would be many other control systems which might be reaching their end of lifecycle and it is necessary for an owner to identify them and then take up an obsolescence migration solution from a competent authority.

These have been some of the most prolifically used platforms by many industries in the region for the past several years. However it seems that it is time for a change. Hence it is important for a client to identify if he owns any of these platforms and if he does then he

Telinstra specializes in Obsolescence Migration Solution (OMS) and the author is the lead migration advisor within Telinstra.

Life cycle for a product can be divided into four categories. Active: Most current offering within a product category. Active Mature: Product is fully supported, but a newer product exists. Gain value by migrating. End of Life: Discontinued date announced; actively execute migrations and last time buys. Discontinued: New product no longer manufactured/ procured; repair/exchange services may be available. It is very important for a user to maintain awareness of obsolescence and develop a strategy to mitigate and eliminate the corresponding risks. Such migrations are a necessary investment to any company which has dependence on their control and automation systems to produce their deliverables. An obsolescence migration is not an upgrade or modernization process but it is more like a disaster mitigation process.

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In this age of modern technology and with aggressive R&D by many manufacturing companies, newer technologies are being introduced and implemented on a regular scale.

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It is thus important for any plant owner to get an audit done for his plant automation systems, get an asset list, evaluate the requirements of obsolescence migration and then implement the same without wasting more precious time.

ADVANCED PROCESS CONTROL

Obsolescence in the digital world is a key issue and if one plan for a migration at the right time then you could be left with a non-functional asset causing huge losses to your business By Dinesh Nautiyal - Telinstra

Automation

ADVANCED PROCESS CONTROL

Obsolescence Migration

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Automation | OCTOBER 2016

To more effectively take advantage of this flurry of data and address global skills gaps, leading operating The offshore industry is lagging behind world- companies are seeking to locate their engineering staff class operations globally in its overall equipment in regional hubs. From these central locations, SMEs, effectiveness (OEE) score, according to an October 2011 such as those responsible for process operations and report from Aberdeen Group. Of the three variables used rotating assets, can be accessed easily to deal with to calculate OEE — availability, quality and efficiency — warnings and alarms from intelligent devices. the gap of 10 or more points experienced by offshore producers can be largely attributed to availability. With this shift, the supervisory horizon is moved to seasoned engineering staff members who use live data Unplanned downtime is the main driver for lower to focus on identifying optimization opportunities. The performance in this area. By focusing on implementing people in these hubs understand how to translate assetstrategies that will minimize downtime, offshore management data into less unplanned maintenance, producers can make a significant impact on their OEE optimized production and reduced downtime. Instead scores. The result will be better alignment with best-in- of trying to decipher dozens of alarms, operations can class companies while meeting operational objectives focus on answering those most critical to the operator. and tapping into the next wave of offshore reserves. Automating Workflow In the coming years, complex extraction methods and technologies running within complex facilities located Using cloud computing technology can make life on the ocean floor and in more traditional surface- easier for operators and engineers alike. However, the production facilities will be necessary for success. With data still can be overwhelming. Two factors contribute the price of oil and gas currently low, and their futures to this: time in search of “the truth,” and the manual uncertain, companies are striving to minimize costs and processing required to manipulate “the truth” into a increase efficiency across the entire supply chain. meaningful format that facilities and maintenance engineers can act upon. Asset reliability and life-cycle costs are becoming more important than ever. However, operation of The search for the truth is a labor-intensive process production systems continues to create sources of risk that often requires spending long hours searching by impacting reliability and creating downtime. historians and databases to extract data around a specific production challenge, such as reviewing large Intelligent devices for safety, fire and gas, rotating asset performance to predict when preventive instrumentation, intelligent motor control and maintenance actions should be undertaken. condition-based monitoring offer many individual types of information, each with related alarms. Effectively Engineers often find themselves relying on a managing time spent in an individual role and assuring combination of databases to find the answer they’re each device is correctly configured are challenges in this seeking. In many cases, however, these sources aren’t new digital era of field operations. accessible from a single computer, so gathering all the requisite data can be time-consuming. As the amount of asset related information swells, operations personnel find themselves overwhelmed. Looking at the large rotating asset example, subject The result? Maintenance needs are overlooked, and matter expertise would need to access computerized equipment continues to malfunction, leading to maintenance management system (CMMS) packages, increased downtime and rising production costs. In a production data, motor performance data and process worst-case scenario, unheeded alarms can escalate to data to truly understand how the device was performing full-scale emergencies. against design standards. Typically, the engineer would access these databases, extract the data and build a Operations management offers a credible and well- spreadsheet requiring large amounts of nonproductive documented alternative to this data deluge. It creates time. real-time, secure and standards-based collaborative environments where remotely located subject Workflow automation helps eliminate these matter experts (SMEs) drive real-time decisions, and manual processes. Implementing tools that automate trained operators apply specified recommendations. nonproductive processes saves time by allowing SMEs Automating workflows and using the available- to focus efforts on the challenge they’re solving instead anywhere environment of the cloud further enhances of getting muddled in data. this scenario, drives down costs, and focuses SMEs on the most crucial tasks from any location. Beyond basic workflow automation, advanced process control technology can take operations to the next

Dashboarding technology, when paired with historian functionality and, most importantly, the ability to contextualize and organize all that data, can aggregate production data automatically, present key performance indicators (KPIs), and present it in easyto-understand dashboards and role-based displays via a secure web browser. These operations management solutions may be delivered via traditional software packages provided on the operating company’s server infrastructure or in the form of Software as a Service (SaaS) taking advantage of secure data management but via cloud computing technology. Getting Back to Production with Version Control Implementing operations management as a cloud solution means operators are no longer the only ones that can view and act upon asset data. An effective operations management solution enables sharing of information to anyone in an organization with the permission to access it, effectively empowering key stakeholders at every level in the organization.

Rockwell Automation Oil & Gas Industry Solutions www.rockwellautomation.com/go/tjoilgas

“Using cloud computing technology can make life easier for operators and engineers alike.

DATA ANALYTICS

Moving the Supervisory Horizon

technology, best-in-class oil and gas companies gain the ability to visualize their operations with live data specific to the role of the individual working the task. As a result, organizations are benefiting from an accelerated ability to find challenges, identify the path to the solution and reduce downtime.

Beyond basic workflow automation, advanced process control technology can take operations to the next level”. Top Concerns of CFOs In a 2011 report titled “Operations Risk Management,” the Aberdeen Group cites findings from polls of CFOs in many industries. According to the study, the top issue facing operators is the need to maximize return on assets, followed closely by reducing asset life cycle costs and improving asset reliability.

However, moving the supervisory horizon and creating an environment where more people are collaborating around assets requires assurance of data integrity. Assurance comes in the form of a versioning system, but the complexity of the environments in which oil and gas companies operate means that manual version tracking is simply not a viable option. Automated change-management functionality helps prevent unauthorized changes and provides assurance that everyone is working from the same version of the truth. It independently archives the newest version using incremental version numbering, and saves the entire stream of changes. For oil and gas companies, this means an accelerated return to production. Open Access Uncovers Solutions With the operations management with cloud approach, operators, engineers, managers and executives all have access to dashboards in the cloud, creating a system of checks and balances that ensure no critical detail will be overlooked. An important alarm missed by an operator can be flagged by an engineer who has access to the same information. Production intelligence can pass through multiple sets of eyes, meaning that one person’s oversight doesn’t impact the entire operation. In addition, by diverting distracting information from on-site operators to off-site experts, operators can focus on dashboard information that’s critical for smooth onsite operation. Operators who once suffered from a sort of “paralysis by analysis” can focus on information they can act upon. By moving the supervisory horizon and using cloud

The Cloud Grows in Importance to CIOs Cloud computing is growing technology that has quickly appeared on the horizon of CIOs across many industries. Gartner’s Technology Update of 2011 indicates cloud computing as technology that is high on the priority of CIOs, and it’s even higher now.

| OCTOBER 2016

Automating workflows and using the cloud to see realtime data helps identify maintenance issues, optimize assets, reduce downtime and increase efficiency.

level — providing both data mining and comparisons against plant model and ideal production specifications so SMEs can identify and solve the operation’s most pressing problems.

Rockwell Automation Oil & Gas Industry Solutions www.rockwellautomation.com/go/tjoilgas

Automation

DATA ANALYTICS 50

New Ways the Cloud Helps the Oil and Gas Industry

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Edward M. Marszal, PE, is an ISA84 Expert and the President and CEO of Kenexis. Mr. Marszal has over twenty years of experience in risk analysis and the design and implementation of engineered safeguards, such as safety instrumented systems, relief systems, alarm systems, and fire and gas systems for the oil & gas industry globally.

Edward M. Marszal, PE The performance of optical fire detectors is generally defined by the test results that vendors perform using the FM 3260 test specification. FM 3260 graphical test results are often referred to as the “cone of vision” of the detector. A typical cone of vision drawing for an optical fire detector is presented below. This figure presents the area (shown in grey) where if a design basis fire (1 ft. x 1 ft. n-Heptane pan fire) were to be located, it would be “seen” (i.e., detected) by the fire detector.

Mr. Marszal began his career with UOP, a licensor of process units to the petroleum and petrochemical industries, where he performed field verification of control and safety instrumented systems at customer sites, and designed and managed development of custom control and SIS projects. After leaving UOP, Mr. Marszal led a number of risk analysis / engineered safeguard consulting teams culminating in the establishment of Kenexis. Mr. Marszal is committed to providing education on chemical process lossprevention. He is a prolific teacher, author, and lecturer.

The problem with using the FM 3260 results is that the performance presented determined in ideal laboratory conditions, whereas in a process plant there are conditions present that will act to attenuate, or reduce, the effective viewing distance. Accepted industry practice is to put these attenuating factors into three categories. • Attenuation due to reduction in sensitivity due to false stimuli (AF1) • Attenuation due to dirty optics (AF2) • Attenuation due to off-centerline view (AF3) Attenuating factors are defined as the actual distance a fire can be seen divided by the maximum viewing distance as shown in the equipment vendor’s FM3260 report. For instance, if a fire detector is capable of viewing a design basis fire at 100 meters in the FM 3260 test, but during field trials where there are many false stimuli sources the detector can actually only see the fire from 75 meters, then the attenuation factor for false stimuli is 75/100 or AF1 = 0.75. The attenuation factor for false stimuli is a factor that is related to the amount of background infrared radiation that has the effect of “poisoning” a detector’s ability of see an actual fire. This number is generally determined experimentally. Users should consult their equipment vendors for more information regarding quantifying this factor.

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The attenuation factor that results from dirty optics is a function of the maximum loss of transmissivity through the lens due to foreign objects (dust, etc.) coating the lens. Sophisticated optical fire detectors automatically diagnose this condition and alarm. A heuristic for calculating the dirty-optics attenuation factor is to use the average between the 100% transmissivity of the clean lens and the transmissivity that is associated with a dirty optics alarm. For instance, if a company sets its dirty optics alarms at 70% transmissivity, then the dirtyoptics factor should be 100+70/100, or AF2=0.85. The last attenuation factor is the off-centerline view factor. If you consider the cone-of-vision drawing you will note that fires that are directly in front of the fire detector can be seen at 210 feet, but fires that are seen at a 45 degree angle can only be seen at 150 feet. If your FGS mapping software cannot account for different detection distance at different angles, you must

ABOUT THE AUTHOR

FIRE & GAS

FIRE & GAS

Fire Detector Attenuation Factors

Mr. Marszal is a Senior Member of the ISA and serves on the SP84, SP18, and SP91 committees. Mr. Marszal is a past Director of the ISA Safety & Security Division. Mr. Marszal is also a senior Member of the AiChE and a guest alumni lecturer at The Ohio State University. Mr. Marszal holds a B.S., Chemical Engineering from The Ohio State University. He is a 1992 Registered Professional Engineer (Control Systems), State of Illinois, and the State of Ohio. Ed is a Certified Functional Safety Expert, TÜV and an ISA84 Expert.

conservatively use the smallest distance in the cone of vision, as presented in the figure below, this distance would only be 150 ft, resulting in an off-centerline factor of 150/210, or AF3=0.71.

Safety Instrumented Systems

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From an industrial cybersecurity perspective, these developments will increase the attack surface exponentially, along with number of threats that must be managed. This will also reduce the effectiveness of traditional strategies for managing vulnerabilities and intrusions. The proliferation of devices and users will rapidly make it impossible for organizations to track and manage software revisions and patches. Establishing security conduits and a single secure remote interface will also fall out of practice as this will not adequately support all these needs. Cellular communications will also add a whole new set of industrial cybersecurity challenges and strain the very idea of secure perimeters. ARC Advisory Group’s long-running research into industrial control systems (ICS) and ICS cybersecurity provides a unique vantage point for assessing the cybersecurity implications of the emerging Industrial Internet of Things (IIoT) for industrial organizations, upstream and downstream alike. We have closely monitored the development and adoption of ICS cybersecurity standards and best practices and believe they are having a significant impact on the security of our plants and automation systems. But IIoT is disrupting key assumptions underlying these efforts. Recognizing and addressing this situation is essential. Business managers are already redesigning processes to exploit IIoT capabilities. ARC believes that it is naïve to expect that they will wait for security to be addressed be-fore implementing these capabilities; the cost and performance benefits are simply too large to ignore and competition will force rapid adoption.

Automation

Prudent ICS cybersecurity professionals appreciate the impact this will have on cybersecurity strategies and are looking for new guidelines. ARC believes that this should include: • •

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While security concerns will be acknowledged, history suggests that they will not be enough to limit this explosion in connectivity. Plant managers will support this need for boundary less access and automation suppliers will enable ubiquitous connectivity in their products to support remote service strategies. Once connectivity is built in, system designers will freely use it to integrate remote systems, devices, and applications.

• •

An extension of the scope of industrial cybersecurity to include systems and remote devices outside plant perimeters A shift in the focus of security strategies from protecting systems to managing devices Transition from cybersecurity silos to integrated IT-OT cybersecurity strategies Embedding security-by-design principles throughout organizations and cyber asset supply chains

IIoT Disrupts Industrial Control System Designs

Cloud Computing

Most organizations understand that IIoT will change their operations and create new cybersecurity challenges. Many assume that this will only involve installing additional sensors in plants and enabling external access to the associated data.

Enterprise IT groups are rapidly adopting the Cloud as a platform for sharing information and managing applications across the enterprise. It enables access to resources anywhere, anytime and promotes efficiency and effectiveness through faster, more collaborative decision making. The Cloud provides a way to reduce applications, simplify IT maintenance, and im-prove security. It is also fundamental for many of the most popular IIoT uses cases, like remote maintenance.

But the most popular IIoT use cases require integrating multiple technology developments with traditional control systems. These include mobility, ubiquitous connectivity, cloud computing, and smart (IoT-enabled) devices. Each of these developments represents new challenges for plant cybersecurity teams.

Mobility and Ubiquitous Connectivity Enabling mobile devices within plants is already a key concern for many companies. Lack of control over mobile software and content make them as functionally insecure as public networks. Restricting use is as difficult as ever, particularly when external resources are needed to support plant is-sues. This situation is only going to get worse. Business managers recognize the enormous benefits of mobility and ubiquitous connectivity and are already redesigning processes to exploit these capabilities, both within and outside plant perimeters. In the future, plant managers, supervisors, and technicians will expect free access to control system information and the ability to intermix this information with information from external sources on the same device. For example, a technician troubleshooting a plant issue may require

Recent developments show that conservative ICS attitudes toward the Cloud are changing as well, particularly for supervisory applications and sharing plant data with partners. Suppliers of production management, MES, and historian applications already offer cloud solutions for both private and public clouds. While they are not hardware devices, cloud-based data stores and software applications should be considered “virtual” IIoT devices with associated challenges for ICS cybersecurity teams. Like ubiquitous connectivity, the large benefits of cloud solutions have be-come too attractive to ignore. These benefits include reduced CAPEX, faster deployment, lower maintenance costs, easier upgrades, and better collaboration. The proliferation of large, reliable data centers has also reduced many of the initial concerns. The security impact of the Cloud differs from that of ubiquitous connectivity. Mobility and ubiquitous connectivity bring the external world into the plant;

Internet of Things Devices There is plenty of hype surrounding the Internet of Things (IoT). But this isn’t just another futuristic fad. Industrial companies already recognize the potential benefits of IoT in their commercial activities and are developing IIoT strategies that leverage IoT devices in their operations and products. As IIoT builds upon current and emerging technologies, ARC expects that its adoption will be rapid and widespread. Leading industrial suppliers clearly agree as many have already launched major IIoT programs using catchy terms such as “Smarter Planet” (IBM), “Internet of Everything” (Cisco), and “Industrial Internet” (GE). In Europe, “Industrie 4.0” is also taking hold. All recognize IIoT’s potential for driving significant improvements in asset and operational performance.

INDUSTRIAL CONTROL SYSTEM CYBER SECURITY

Global Solutions team from Rockwell Automation tackles complex and widespread plant upgrade, delivering a solution that conquers multiple business and technological issues

cloud applications extend the plant into the external world. Both trends accelerate the erosion of plant perimeters. Use of cloud data stores and applications will also impact cyber risk management. Cloud data centers are high-value targets and increase the likelihood of attacks. Data center intrusions can also open new pathways into plant systems. Just be-ing connected to the Cloud will make hackers more aware of plant systems and encourage malicious activity. Managing cloud application risk will also be more challenging for industrial organizations. Outsourcing applications reduces the ability to mitigate risks according to internal risk perspectives and forces more reliance on contracts and contract managers to ensure alignment of internal and external risk concerns and actions.

The diversity of IIoT opportunities makes it difficult to predict all the ways that organizations will use IoT devices in industrial control systems, but we can be sure that system designers will find creative ways to take advantage of this enhanced intelligence and connectivity. Initial applications will likely involve adding wireless, remotely accessible sensors to plant systems to help improve asset management. As comfort levels grow, use of IIoT will spread across all industrial business processes and connect many external devices with plant systems. These developments will change the very nature of industrial control and the responsibilities of ICS engineers and cybersecurity personnel. IIoT will be applied within and outside plants, so the urgency for security-by-design devices will rise across the spectrum of industrial controllers, networks, and devices. This multi-environment use will also accelerate the shift to wireless, IP-based industrial protocols and demand more use of encryption and device authorization. As local intelligence expands, managing software updates will become more complex, necessitating more supplier responsibility and involvement in security strategies.

| OCTOBER 2016

By Sid Snitkin, Vice President, ARC Advisory Group

access to control devices while simultaneously using the same mobile device’s cellular capabilities to access documentation on a supplier’s website. Likewise, organizations may want this same person to have comparable access to plant assets from outside the plant perimeter so that they can offer support at a moment’s notice.

Automation

INDUSTRIAL CONTROL SYSTEM CYBER SECURITY

Cybersecurity Implications of the Industrial Internet of Things

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IIoT ICS Cybersecurity Requires

Mission

Protect Plants & Infrastructure Priorities – AIC

Protect Plants, Infra., External Resources Priorities - AIC and CIA

Scope

Systems Private Networks

Systems, IoT devices, Mobile Devices, Cloud Private & Public Networks

Internal ICS Groups ICS Service Groups

Internal ICS & IT Groups ICS & IoT Supplier Service Groups Public Networking Services Partners Cloud App & Data Services Partners

Defense-in-Depth Manage Security at Perimeter Secure Networks Secure Zones Authorize People Manage App Vulnerabilities Secure Servers

Defense-in-Depth Manage Security at Device Secure Networks and Messages Secure Zones, Devices, Messages, Data Authorize People & Devices Manage App & Device Vulnerabilities Secure Servers and Data

Endpoint Security Wrappers Network Firewalls Data Encryption

Secure-by-Design Endpoint Devices Network and Device Firewalls Data & Message Encryption

People

Processes

Technology

Current versus Future Industrial Cybersecurity Strategies

Organizations need to review all aspects of their cybersecurity strategies to understand how these developments impact their current plans. While organizations differ, the table above reflects the kinds of changes that should be anticipated. Every organization should review its strategy in every area from industrial cybersecurity scope to choice of technologies.

Mission and Scope

Protecting the availability and integrity of critical assets will remain the central mission of industrial cybersecurity programs, but the scope will broaden to include devices, systems, and services outside

Automation | OCTOBER 2016

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traditional plant and SCADA perimeters as critical assets. Current scopes reflect the reference architectures used in standards like IEC-62443. While these architectures will remain relevant for plants and automation systems (including both in-plant control systems and wider-area SCADA systems), these facilities will become elements in larger industrial control ecosystems. Embracing this expanded scope will be essential to develop effective plans for the new challenges that will develop. Some organizations will want to maintain their current ICS cybersecurity scope, but smart companies already recognize the inherent weakness of this position. The devastating impact of peripheral attacks on industrial IT systems, like Shamoon, shows that performance of industrial companies already depends upon

IEC-62443 Reference Architectures

Future Industrial Internet of Things Ecosystems the availability of complete, end-to-end industrial business processes. And this dependence will grow as industry continues to strive for better performance and lower costs. Many plants are already optimized and, increasingly, industrial organizations are looking for opportunities in tighter integration of plants, customers, partners and logistics services. Many are also increasing use of external services to reduce costs and help overcome the challenges presented by an aging workforce.

People

Today, most companies view ICS cybersecurity as an internally focused, ICS issue. While it’s common to use ICS suppliers and third parties for assessments, audits, and training; the day-to-day incidents are generally addressed in-house. Accordingly, increasing the cybersecurity expertise of engineering staffs has become the focus of organizational strategies. While understandable, many organizations already recognize the limitations of this approach. Backlogs of software revisions and patches are growing, cybersecurity technology complexity is increasing, and the short-age of ICS cybersecurity expertise force them to rely more on their ICS suppliers and third parties. The coming developments will certainly exac-erbate this situation and require even more outside support. As scope expands this will lead to the expectation that all suppliers of critical devic-es, systems, and services will have to assume primary responsibility for the ongoing security of their products.

Processes

Process recommendations in current ICS cybersecurity standards are well designed and proven through years of use. Concepts like defense-in-depth will certainly be as relevant in the future as they are today. But other assumptions will have to be reviewed and adapted for the broader scope of protection required for the industrial internet of things. The ability to protect critical assets with secure perimeters, zones and conduits will certainly become challenging when many of these assets are located in open environments and accessed through a variety of public networks. To accommodate these changes, processes will have to place more emphasis on secure devices and secure message protocols. This will likewise necessitate change in user-centric authorization processes to include additional factors like device

authorization and location. Risk analysis is another process that will have to broaden and include threats to external devices, systems, and services. Future ICS cybersecurity strategies will also require adding some new processes. Examples include processes to remotely manage device credentials, patches, and new applications. Physical device security will also become an issue to protect against theft of credentials and network login information. Fortunately, these are not new issues to the overall cybersecurity community and ICS teams should be able to leverage the lessons learned by groups that manage mobile and cloud security.

Technology

Like processes, ICS cybersecurity technology is already quite mature. Most organizations believe that they have enough to handle most of today’s risks. Ensuring that individual endpoint devices incorporate these capabilities will be the primary challenge for the IIoT.

An IIoT View of the Cybersecurity Challenge

Explosive growth in smart devices like the Nest thermostat prompted considerable interest in IT that controls the physical world. Operational technology (OT) emerged as a new term for distinguishing these applications from those used on information technology (IT) devices like tablets and smartphones, which focus on collecting and managing information. This IT-OT dichotomy has been a useful tool in understanding the core is-sues that separate ICS and IT cybersecurity. It provides a convenient way to classify the purpose of individual cyber assets and evaluate the need for special constraints on external accessibility, reboots, patch testing, etc. Aligning these needs with existing cyber capabilities will help organizations establish responsibility boundaries and identify areas requiring additional resources and training. While powerful, IT-OT analysis is not rich enough to address all IIoT cyber-security issues. Tomorrow’s industrial cybersecurity programs will have to ensure that the organization’s internal and external systems and devices are fully protected and that all third-party services are secured against attacks that might leak into critical systems. The following figure illustrates this more complicated cybersecurity environment and the different kinds of cybersecurity strategies that will be required.

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Today’s ICS Cybersecurity Includes

Automation

INDUSTRIAL CONTROL SYSTEM CYBER SECURITY

To avoid problems, organizations need to be prepared for the changes that will ensue with the IIoT. Industrial adoption of developments like mobility, cloud, and IoT devices will take time, but history tells us that it will probably occur with little input from those responsible for cybersecurity. Lack of advanced planning will therefore place organizations at considerable risk and limit future strategic options.

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A Secure IIoT Requires Shifts in Perspective and Focus

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INDUSTRIAL CONTROL SYSTEM CYBER SECURITY

The Connected Enterprise

Budget

IIoT Expands Scope of Industrial Cybersecurity Landscape Security requirements and constraints vary across the different kinds of technologies involved in the IIoT. As discussed above, industrial control and enterprise systems will continue to have different IT-OT goals and constraints that require different practices and skills. IT organizations already recognize that mobile device cybersecurity is different and requires special practices to manage confidentiality and privacy of local data and apps. Intelligent assets have similar needs, but differ in their IT-OT responsibilities and constraints. Managing the cybersecurity of third-party systems and devices will require yet another set of practices, since they are shared, and managed by third parties with different views regarding cyber risks and management strategies. Guidelines, standards, and best practices are already available for most individual cybersecurity areas. But the various approaches have a lot of overlap.

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Like the current deliberations regarding ICS and IT cybersecurity, these overlaps will need to be addressed to eliminate confusion and inefficiency. Smart organizations will recognize this broader landscape in current discussions and develop a single, coherent, future-proof, integrated industrial internet of things cybersecurity strategy.

About The Author: Sid Snitkin, a senior member of ARC Advisory Group’s management team, currently leads ARC’s research into and consulting practice for ICS cybersecurity and related areas. Sid has over 35 years of experience in automation, information systems, and manufacturing. He has been with ARC since 1997 and has published numerous studies and strategic reports on a broad range of topics. Prior to ARC, he held engineering, managerial, and senior executive positions with several leading electrical and mechanical equipment suppliers. Sid holds a B.S. and M.S. in Physics from Carnegie Mellon University, and an M.B.A. and Ph.D. in Operations Research and Artificial Intelligence from the University of Pittsburgh. In his spare time, Sid teaches Statistics, Simu-lation and Optimization, Research Methodology, and Supply Chain Management. He was an adjunct faculty member at the Katz Graduate School of Business at the University of Pittsburgh for many years and more recently teaches at the College of Graduate and Professional Studies, Uni-versity of Mary Washington, in Fredericksburg, VA.

Connect your Enterprise. Help secure your future. With top performers achieving 24% net margin improvement, the world’s leading industrial and manufacturing companies reduce time to benefit with better inventory management, cycle times and quality control.

Download the Connected Enterprise whitepaper at

www.rockwellautomation.com /connectedenterprise Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. AD2014-42-US. * MESA Research.

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ARC Advisory Group has been providing market research on the industrial cybersecurity market for many years. Prior reports discussed the overall market opportunities on a regional and industry basis. This report is part of a new series of ARC Advisory Group market analysis reports on individual segments of the overall industrial cybersecurity market. This series addresses each of the five major markets for products and services used in the protection of industrial plants and critical infrastructure: • Network Security Solutions • Endpoint Protection Solutions • Industrial Cybersecurity Management Solutions • Intrusion and Breach Detection Solutions • Industrial Cybersecurity Services Each report provides quantitative and qualitative information about the current and future market opportunities. Quantitative information includes market size and growth across various regions, industries

| OCTOBER 2016

Industrial network security solutions include a broad range of products for protecting plants, networks, and endpoint assets. This is a distinct segment of the overall networking products market, distinguished by the unique requirements of systems that control critical industrial assets and infrastructure. This market

For more information on this and other available ARC market research, go to www.arcweb.com/marketstudies.

About ARC Advisory Group: ARC Advisory Group is the leading market research and advisory firm for industry and infrastructure. Business and IT executives around the world depend on ARC for coverage of technology from automation and business systems to product and asset lifecycle management, supply chain management, logistics, operations management, controls and control elements. ARC is the “go-to” market research and technology analysis firm for their companies. ARC analysts have the industry knowledge and first-hand experience to help clients find the best answers. ARC Advisory Group, 781471-1000, www.arcweb.com.

segment is also distinguished by its focus on operational safety and availability, as opposed to the conventional IT focus on information privacy and confidentiality. Suppliers in this market provide industrial network security solutions to automation companies, system integrators, and end users. These products are used to secure new and previously installed automation and SCADA systems. This market has been evolving for over a decade. Many industrial organizations have already implemented basic network security solutions, but the market continues to grow robustly. Cybersecurity threats and vulnerabilities are incredibly dynamic, driving the ongoing need for more sophisticated tools and services. Governmental actions like the NIST Cybersecurity Framework and regulatory developments like NERC CIP Version 5 add urgency to these investments. Major cyber-attacks, like the recent one against the Ukrainian

| OCTOBER 2016

Automation

This ARC Advisory Group research report provides a concise analysis of the industrial cybersecurity market for network security solutions. It includes quantitative information on market size and growth across various regions, industries, and product categories. It also includes qualitative discussions of market drivers/ inhibitors and the positioning of the many suppliers offering network security solutions for industrial cybersecurity.

and product categories. Qualitative information includes a review of noteworthy suppliers and their role in the market. These reports all leverage ARC’s extensive, worldwide knowledge base of information on automation markets, industry requirements, and developments that are driving/inhibiting cybersecurity concerns.

INDUSTRIAL CONTROL SYSTEM CYBER SECURITY

ARC Industrial Cybersecurity Research:

Dedham, Massachusetts; September 14, 2016 – ARC Advisory Group has just completed fresh market analysis research on Industrial Cybersecurity Network Security Solutions.

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power system, are also impacting this market. Reports indicating that certain nations are actively supporting cyber-espionage are likewise having an impact and causing companies to review and strengthen cybersecurity and business continuity strategies.

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New ARC Research Report Explores Market Dynamics for Industrial Cybersecurity Network Security Solutions

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The article follows a theme made popular in previous papers on The Seven Deadly Sins of Sulfur Recovery, and The Seven Deadly Sins of Amine Treating. The intent is to offer examples as well as quantitative information based on historical experience of analyzer engineering and sample handling details. The subject is one of the least understood facets of a project, the profession is occupied by people from various fields who have made it their life’s work and this is a collection of their findings. 1. Introduction

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The objective of this article is to give an audience of primarily process design engineers a detailed view of the problem areas relating to a typical slate of process analyzers found in a large grass roots project. The examples are mostly related to gas processing, and sulfur recovery unit operations familiar to this group.

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There are many specialty sub‐suppliers to the sulfur recovery and gas processing industry and many of them display and present materials at conferences such as ISA. These companies include the engineering firms who license the proprietary processes, catalyst and solvent vendors, mechanical devices, specialty instrumentation suppliers, and process testers and problem solvers. The

The process analyzer business can certainly be characterized in this way. No one graduates as an analyzer engineer, it is a profession populated by chemical, electrical, instrumentation and mechanical engineers. It is supplemented by various branches of science such as physicists, chemists and spectroscopists who have migrated from research to the applied end of their profession. To provide the widest possible view and to generate debate the four authors are specifically from distinct aspects of the process analyzer industry. There is not always agreement as to where the root cause of an analyzer problem lies but there is consensus on the leading problem areas, their general remedies and this short list of “seven sins”. The four aspects of the analyzer industry represented in this article are: •

• •

The process analyzer vendor, supplier of discreet devices ranging from the simple (pH, oxygen) to the more complex (gas chromatographs, UV photometric, tail gas and ultra‐low concentration moisture analyzers). The systems integrator (“SI”) contractor; responsible for the combined package of sample transport, sample conditioning, analyzer device, validation, utilities, shelter, HVAC, and communications. The contract maintenance provider, responsible for lifetime support of the total system provided by the systems integrator. The independent performance testing contractor.

2.2) The Project Picture: •

2. Overview of the Process Analyzer Industry It is worthwhile for the process engineering audience to have an idea of the breadth, scope and size of the process analyzer industry. The overall market size as well as the spend on an individual project is relatively small as compared to total project costs but the impact far outweighs the cost. Process analyzers are always a fashionable topic. 2.1) The Big Picture: •

• • • • • •

The global cumulative value of process control enterprise is USD 409 billion 2009‐2012 or ~USD 136 billion/year; the market is viewed as being flat in this period. Process Analytical Instrumentation (PAI) comprises only 6% of this amount, (~USD 8 billion/year). This is a relatively small portion of the total spent on process control but it draws a great deal of attention in the control world. The market figures are based on all industries and by far the chemical process industries (CPI) dominate, accounting for ~70% of all process analyzer applications with utilities and pharmaceutical sharing the balance. Considering only the CPI portion USD 2.85 billion is spent on maintenance, USD 1.75 billion on analyzers, USD 560 million on systems integration and USD 450 million on sample handling systems per annum.

According to a major international oil company, integration represents 55% and analyzers 45% of the total cost of an analyzer project. This somewhat contradicts the overall industry figures but can be explained by the fact the CPI spend more on shelters, no doubt influenced by hazardous area (explosion proof ) design. The Systems Integrator breaks the spending down as; Analyzers: 30‐40%, Shelter and Sample System (with commissioning spares and consumable gases): 40‐50%, Fabrication Labour: 8‐10%, Engineering/Design: 8‐10%, Crating & Misc: 2‐5% The 15‐year cost of ownership of an analyzer system is equal to the total capital cost of the fully integrated system. Half of this cost is labor, the other half is parts. Of the half invested in parts, ~25% is consumables and ~75% replacement parts. Shelter costs for chromatographs are on‐par with the cost of the GC. For example, an analyzer house for eight GCs costs more than the eight GCs. This is the rationale for locating several analyzers in one shelter, which at times is a source of problem in itself.

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On‐line process gas analyzers comprise a relatively small proportion of the capital investment in a grass roots project but they require detailed attention if they are to be successfully implemented and fully exploited. The chain is long and the mistakes are many. It runs from front end engineering design, to EPC detailed design, through systems integration, selection of technique and vendor, factory acceptance test, start up, handover and a life cycle support strategy.

experts from these various companies make it their life’s work to gather expertise in a core area and they are valued for their experience.

This collection of sins is not intended to present a scolding of the FEED, EPC, end‐user or the hydrocarbon processing industry in general. To be sure, some of these sins are reflections of where the vendor or integrator has failed. The intent is to draw attention to areas where excessive costs are entailed, analyzers zfail to meet their expectations, processes are not fully optimized and the full benefit of the analyzers are never realized due to a negative or legacy reputation.

Fig. 1. Process Analytical Spending by Category

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It is difficult to have a perspective of the process analytical industry from the vantage of any one company or enterprise or even for the combined experience described above. In this regard it was fortunate to have access to a recent paper as well as a panel discussion from four highly regarded analytical professionals taking a self‐critical look at our industry. These two sources (the four resource companies and the technical review paper) were invaluable for describing trends and to point out the challenges as well as some of the self‐ inflicted sins of our own profession.

Abstract

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Given the reactivity and toxicity of sulfur recovery process gases on‐site lab results are considered the reference method for H2S / SO2 tail gas and related analyzer applicatio applications. In many cases systemic analyzer problems are not discovered until this test is complete.

Fig. 2. Analyzer System Scope of Supply (Courtesy of Rob Dubois, “by‐line analytical”)

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The Seven Deadly Sins of Process Analyzer Applications

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• • • •

Competition amongst analyzer vendors has encouraged technology advances, led to improved performance and constrained cost increases. There is a revolution in spectroscopy with multi‐ component measurement capability competing with GCs. Analyzers that are close‐coupled to the process (“by‐line”) requiring very little integration are becoming common. Size and weight matter. The “New Sample System Initiative” (NeSSI) allowing for smart sample systems, smaller footprint has gained a modest market acceptance.

A problem in the process analyzer industry is the amount of time it takes to acquire an adequate engineering skill set to be able to address the wide variety of disciplines involved in a typical project. The majority of the qualified analyzer engineers are employed at the systems integration level and relatively few at the EPC and practically none at the front end engineering design (FEED) level. Some examples of how this impacts a project; •

2.4) Generalizations: •

• • • • •

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The process analyzer industry is largely fragmented and there are many specialist suppliers. There are a few large companies that can supply something in the order of 60% of the applications, some of those with compromise and never all the tags. It is hard to buy a bad analyzer, as long as it is properly specified for the stream conditions. It is hard to buy a bad analyzer system, as long as project teams incorporate the design requirements necessary to make the systems work. The price of the shelter and HVAC now dominate the price of the analyzer system. It is uneconomical to supply a shelter for only 1 or 2 analyzers. One third of all analyzer systems are over‐ designed; one third is under‐designed; perhaps one third is adequate. Sample systems are not optimized for the analytical technology or process application. Many sample system components are still not “fit for purpose. It is difficult and expensive to design analytical systems to meet multi‐national hazardous area requirements, global harmonization would be welcome. Most process analyzers are not required for process control but are used for process automation. The full capability and features of a process analyzer are rarely utilized, for example; overrange measurement, COS and CS2 in tail gas, COS in TGTU absorber off‐gas, combustibles in fired heaters (with O2 measurement) as well as ethernet and web enabled communications which have safety benefits.

From the perspective of the system integrator, a key point is that all drawings and documentation have to be approved by EPC engineers. It can at times be beyond their capability and the SI vendor needs to get these items in place at site. In addition, it becomes very difficult to manage the analyzer scope because many of the tie‐in points fall into other disciplines, many types of engineering are required at the EPC level and not all of them are familiar with analyzers. Instrument data sheets that are out of date: It is not uncommon to see instrument data sheets that are dated 10 years or more with only minor revisions in between. The result is typically a change order at the detailed engineering phase by the system integrator and in fact many SIs recognize this at the quote stage but prefer to take advantage of it in post order. No provision for recent advances in the field of process analytics. Related to the above, the temptation to define a measurement using a single analytical principle, Gas Chromatography being an example. The process GC is quite simply over applied as a default especially when a GC vendor is doing the SI. It is accepted in the industry that competition amongst analyzer vendors has encouraged technology advances, led to improved performance and cost improvements.2 New technologies with a proven track record still get passed over because it was not used in the last project ten years prior. In defense of the above, the analyzer industry does not provide sufficient information to evaluate the performance of different technologies for different applications. Relative to spending on DCS and discrete devices there are proportionally many more instrument and DCS engineers than analyzer engineers at the EPC level. Critical evaluation of sample system design for specific applications is lacking. Most sample systems are designed based on duplicating previous projects with new features added haphazardly.

Savings of 10‐30% depending on shelter requirements and technology. The Remedy: • • •

A detailed review of all analyzer tags by the end‐ user and rationalization at the FEED stage that the technology and method have been updated. Retain, nurture and organically grow a cadre of analyzer engineers. Failing that, retain independent analyzer project consultants to review the technology and look at improvements.

Difficult locations for probe installations (wrong design)

The Cost: •

3.2) Piping Engineering, Major Mistakes Designed In at the FEED and EPC Stages If analyzer engineers had to pick one single problem area that is universal it would be piping design. It is not so much that mistakes are made, it is that they are most always impossible to correct or remedy after the fact. Piping design is done well in advance and most often construction completed by the time an analyzer specialist recognizes a problem. Not to trivialize the issue but every AIT (Analyzer‐Indicator‐Transmitter) looks the same to a piping engineer when in reality a pH measurement is quite different from a close‐coupled “by‐line” analyzer, is different from a gas chromatograph in a house. A list of problem areas; • Process piping design is not optimized for analyzer system installation. Standardized sample tap designs have not been developed for analyzers in a similar fashion as standard designs for temperature, pressure, flow and level transmitters. • Although the proper location of analyzer sample taps on process piping is generally understood, standardized practices for selecting these locations are not widely published or used. • Access to analyzer sample taps is usually problematic. • And the question remains, how do we establish standard practices and design specifications for process analyzers so that they are implemented properly by process instrumentation and piping designers?

Mostly minor. The price paid is usually in terms of a compromised location that has to be lived with for the life cycle of the analyzer, possible HS&E implications.

The Remedy: • •

Review by an experienced analyzer engineer at the early stages of the FEED and then again at the detailed engineering phase. Bring in specific vendors to solicit their views and list of best practices.

3.3) Award of the Systems Integration Contract, Compromises at an Early Stage It is the opinion of the authors that a great deal more of the basic and detailed design decisions are left to the responsibility of the analyzer system integrator than with any other technical component in a project. The main reason is there are insufficient analyzer engineering resources at the FEED and EPC level to exercise full oversight. As noted elsewhere in this paper, many large gas processing and olefins projects are GC centric and for that reason only the major GC manufacturers are able to competitively bid. If the only tool you have is a hammer then everything looks like a nail. Nearly all analyzer projects are lump‐sum fixed‐price and are the general rule in the industry. Margins have been tightened and there are more vendors chasing fewer dollars. It is an environment where: •

Fig. 3. Example of Accessing a Difficult Tail Gas Analyzer Sample Point.

PROCESS ANALYZERS

3.1) Lack of Knowledgeable Analyzer Engineers at the FEED and EPC Stages

The Cost:

The Systems Integrator looks to supplement their revenue stream in the form of change orders, extending the hand over period or facilitating a maintenance contract for long term maintenance. The reluctance of the systems integrator to purchase specialized sample handling from the analyzer vendor. A recent example in the Gulf region where the SI was adamant to supply their own heat traced lines for SRU tail gas. Their lines were not capable of the 155o C heat duty for SRU tail gas and plugged. The SI prevaricated for eight weeks, left the site and it took six weeks to get the correct lines installed. The Superclaus® SRU was without a tail gas analyzer for 14 weeks and the SI was out of pocket for the correct sample lines.

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PROCESS ANALYZERS

The industry is characterized by widely diverging attributes. It is generally conservative about adopting new technologies, if it works, repeat, repeat, repeat. On the other hand, there are significant advances in analytical technology that are game changers in themselves. How quickly they are implemented varies but here are some general trends;

3. The Seven Deadly Sins of Process Analyzer Applications

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2.3) Trends in the Process Analyzer Industry:

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The Cost: • Sometimes significant, 20% or more of the contract in terms of change orders. • Sometimes benign, an example being an SI who inserts themselves deeply into the project with a no bid perpetual maintenance contract in mind. • A USD 12 million analyzer project that requires significant changes after handover. Automation | OCTOBER 2016

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The Remedy: • Independent advice from outside resources or fully qualified analyzer engineers on staff to oversee SI contracts from start to finish. • Be ready for handover when the SI is completed their punch list. • Always retain the analyzer vendor for start up of the more complex (category 8‐15, Table 1),

3.4) Lack of a Comprehensive Plan to Staff for Start‐up, Training and Maintenance The most critical time in the life of a process analyzer is start‐up. It is not logged or otherwise measured but the confidence level in an analyzer is determined by the operators and they are the final judge. If the first weeks and months go poorly the road back is long and hard. It has been our direct experience that ~30% of all tail gas analyzers are not placed in closed loop control, maybe fully functioning but not in cascade control. The major reason is lack of trust in (reliability of ) the measurement. The analyzer industry is short‐handed at all levels, the lack of experienced analyzer engineers has been noted and the major reason is there is no specific academic path. Professionals are barely at the journeyman level after ten years’ experience. At the craft level it is a universal problem to adequately staff for the number of analyzer tags in a complex. Part of the problem is overwork of the existing staff discourages newcomers; there is no acknowledgement of the unique skill‐set required nor is there adequate training. Add to this, the step changes due to new technology opportunities step changes now being driven in maintenance and technical support. •

How to deal with skills’ shortage? Maintenance of current process analyzer technology has been identified as an issue for many years but little has been done to alleviate the problem. Maintenance continues as the largest expense component of the life‐cycle cost equation. Understaffed maintenance organizations are looking outside process analytical industry and SI organizations to contract maintenance providers for help. PAI products will continue to incorporate advanced (remote) diagnostic functionality. Inversely related to this is the surprising fact most tail gas analyzers are not connected to the digital communication network as almost all other analyzers are. Given the safety aspects and critical process need for this analyzer, it is a requirement. Current process analytical technology is becoming increasing difficult to maintain due to the high level of training required and lack of highly skilled personnel. Dedicated process analyzer training programs are needed.

Table 1. Grouping of Analyzer Categories for Maintenance Purposes The users derive the following lessons and rationalize their staffing levels based on; •

• •

As previously noted not all analyzers are the same. For this study they are scaled 1‐15 in complexity. Categories 1‐7 being relatively simple can be learned with on the job training, categories 8‐15 are more complex and factory training is essential. Surprisingly a simple analyzer does not require much more time for preventative maintenance vs. the more complex but the skill set is much more demanding. If the analyzer maintenance team is not staffed to these levels, failure is assured. If a tail gas analyzer is taking much more than 4 hours per month to maintain something is wrong at the sample point, treat the disease not the symptom.

The Cost: • Everything. If an analyzer is left wanting for maintenance it soon suffers in reliability. When that happens operators lose confidence, the analyzer is not utilized and the entire cost is a waste. The tipping point is not hard to reach but hard to come back from. The Remedy: • A structure and philosophy in place from the start for a preventative maintenance. Recognition that analyzers are distinct from I&E and to staff to the required levels. • Utilize available assets for distance learning to

grow skill levels. The Analysis Division of ISA (International Society for Automation) partners with two colleges to provide a distance learning curriculum (“ATOP”) for the purpose of technician training. It serves as an excellent benchmark and resource for this purpose.

PROCESS ANALYZERS

the SI will always recommend against this and they should always be corrected. Start up by the vendor is invaluable; they check for mistakes, they ensure warranty validity and can properly train the end user technicians.

3.5) Sample Transport Mistakes Sample transport is the least understood area of science of on‐line analytics outside our own industry. It is dominated by the laws of physics and unlike process piping in every way. While we have detailed specifications for shelters and analyzers, not very much of the analyzer data sheets describe sample systems. It gets treated as an art form, designed and handled differently by everyone who builds one. Fundamentally, the same physical laws, chemical effects, and equally important, philosophical laws apply to each system which can perhaps be best described by; “Never ascribe to bad design what can be explained by stupidity, but don’t rule out bad design” One of the classic examples in process analyzers is the measurement of low level moisture in the 0.1….1.0 ppm region and typical values for a natural gas complex. Water is a highly polar compound and there is a world of difference in transporting a 10 to 100 ppm moisture event vs. a 0 to 1.0 ppm moisture event both in wet‐up and dry‐down times. The following example illustrates the difference of the response time for a 0 to 1.0 ppm event for various types of surfaces at 60oC and 30m, 350 cc / min.

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PROCESS ANALYZERS

It is an obvious economic and sales driven decision for the systems integrator to try and increase the portion of SI work as cost adders to their project (vs. value added by the analyzer vendor) once they commence. Competition among SIs on integration work is very keen and with lower margins. The industry trend is to make the design of the sampling system, HVAC and communication systems complex to increase the balance of “manufactured” items within the integration portion. The result is then to overkill the sampling system and over‐design certain portions to “grow” the margins. When the EPC is awarded and the budget gone the EPC team sacrifices good analyzers for an oversized HVAC. There have been many situations of the SI buying cheap analyzers, poorly installed but delivered in shelters with +/‐ 1 °C ambient, 60 to 70 % RH which is triple costs vs. a +/‐ 2 °C, 50 to 80 % RH. Also, typically the GC vendor is part of a large field instrumentation group and they have conflicting communications protocols. If field instruments are chosen with X protocol it has a direct influence on the selection of the GC vendor. Hence the SI may not provide the best specific analyzers since they need to communicate through a protocol (closed architecture) instead of some minor work required to do the gateway to a standard open protocol. The analyzer selection process then becomes a victim of the sales strategy from the instrumentation vendor. The situation has to be lived with it but sometimes creates issues that are pushing to select the wrong or inappropriate analyzer. Commercial considerations pushes the selection of specific closed protocols while the analyzer world outside of GC calls for a generic protocol much better served by niche market suppliers. The reluctance of the systems integrator to retain the analyzer vendor for start up and training of end user personnel and check the analyzer has been properly done.

Following are the metrics used by a major oil company based on a three‐year statistical study of over 10 refineries, oil & gas and sulfur recovery plant complexes. Fig. 4. Wet‐up & Dry‐down Times for Various Materials, 0.1 to 1.0 ppm Moisture (Conditions: Temperature 60oC, Length 30 m, Flow 350 cc/min)

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• •

Effective control of the process can be achieved by placing sample taps in a variety of places. The one which gives the least lag may give the most cause for maintenance headaches. The one which gives longer lag may give more accurate and reliable results decisions to be discussed and weighed. Consolidating several analyzer tags in a single building for the sake of economy of scale resulting is sample transport systems are not optimized for performance. Can we rationalize the economic trade‐off of the reduced cost for large, centralized shelters and higher cost and complexity for transport of samples over longer distances from the take‐off point to the analyzer? Most process analyzer systems that require heat‐ traced sample transport tubing have poorly designed transition interfaces and control/ monitoring systems. The impact of proper sample transport tubing design on analytical measurement performance is not well‐understood or well‐defined. Heat‐traced tubing systems for process analyzer systems are now one of the most significant costs for the sample system.

The Cost: • The driving force behind longer sample transport distances is the cost savings realized in consolidating several analyzers into one central location, the analyzer house. The saving is a false economy if the measurement is compromised by the transport time. There is more than just a transport volume calculation to consider, there are the surface effects to consider as well.

Automation | OCTOBER 2016

The Remedy: • The example of 150 m sample lines was set in stone at the FEED stage. The EPC had all systems integrators quote the long sample lines and it was not until the end user, EPC, systems integrator and analyzer vendor questioned the design that the empirical test was organized. Devote more time at the FEED stage and question the compromise vs. the savings realized for long sample transport distances • Engage the vendor in these discussions, no one knows the application like the vendor, they have all the scars to prove it and in the end that is what you pay for; someone not to make someone else’s mistakes.

3.6) Validation; Test Results vs. Analyzer, Analyzer vs. Lab The process analyzer world is populated by people who have to have knowledge not only of their profession but also of every process where an analyzer is in service because every analyzer will be called into question at some time. The skill set of an analyzer engineer and technician is said to be a mix of chemistry, physics, electronics, software, control engineering, sample handling, common sense, perseverance, black magic and after it is all done, the ability to persuade others the analyzer is reporting the correct value. Some analyzers are more stable than others in terms of zero and span drift. UV analyzers for example exhibit excellent span drift qualities that are near zero, do not require routine span gas validation and the exercise should be avoided. Other analyzers utilize span filters or on‐board validation resources that are traceable to National Bureau of Standards values and can be used as the reference method. Other analyzers, FTIR for example require a library data base in order to model the analysis. No two detection principles are the same. Some of the pitfalls and mistakes; • Operator or engineer comparing GC results with analyzer results and jumping to the wrong conclusion. In sulfur plants GC analyses are typically dry (approx 25% moisture) whereas analyzer results are always lower since they are wet by the 25%. • For a stack analyzer in addition to moisture correction there may be sample conversion of trace species like H2S, COS, CS2 to SO2 which will not agree with a stack sample by GC analysis which has been sampled carefully, quenched quickly. • A major US refinery with span gas spending USD 1 million/year (primarily CEMs) deduced by comparison that 10% of all their span gases were delivered with incorrect values. Fresh span gas can be wrong, if suspect get a second bottle. • It is a generalization but usually the device or analysis that is reading “low” is the one in error assuming cross interference has been eliminated. It is relatively easy to lose an analyte to reaction or absorption but nearly impossible to create it. • Stain tubes are only accurate +/‐ 25% at best and subject to cross interference. Use them as

The Cost: • Time and resources spent in examining an on‐line process analytical discrepancy. • Damage caused by an extended excursion when an analyzer is called into question. • An analyzer abandoned (not utilized) because the results are suspect (unexpected). The Remedy: • In the case of any question from operations as to the veracity of an analyzer assemble a team to look for the probable cause, assume nothing, look at all factors. • Use all resources, contact your analyzer vendor “have you seen this before?” it is likely they have and the advice is free. 3.7) The Analyzer Industry Is Not Forthcoming with Information Concerning Mis‐application, Interferences and Potential Contamination. This is a self‐confessed sin from the analyzer industry. In the interest of fair bidding practices system integrators and analyzer vendors work within a strict protocol and standard specifications. There is no incentive to point out errors or discrepancies and in fact there is dis‐ incentive if the knowledgeable bidder does not wish to give advantage to a competitor or sees opportunity to be low bid and gain it back with change orders. The sin is characterized by; • Critical evaluation of different analytical technology for specific applications is lacking. In many instances, there are multiple technologies available to perform a component measurement and a rigorous evaluation is not undertaken at the FEED, EPC or systems integration stage. • Analyzer sample systems get treated as an Art‐Form designed and handled differently by everyone who builds one. • The process analytical industry does not provide sufficient information to evaluate the performance of different technologies for different applications, particularly relative to component interference and potential contamination. • Budget constraints at the EPC level often mean only major GC manufacturers can effectively bid for huge analyzer projects. They understand their own products very well however they have much less knowledge of other analyzer sub suppliers. It is then difficult to get access to the end‐user project analyzer system engineer. • How do we differentiate the value related to performance of analytical technology so that the

purchase is not just on the lowest price? The Cost: • Not having the best available technology. Having to replace an analyzer in the early years of a project. An analyzer that is no longer supported. The Remedy: • Do your homework; do not take the FEED contractor’s data sheets as doctrine. • Ask for a proven track record and references. • Ask various vendors for alternatives, attend industry conferences to stay current and get unbiased advice from other users.

PROCESS ANALYZERS

indicators only because that’s what they are (and correct for dry basis). The method by which lab samples are taken and the time from sample to lab are critical parameters. If operators are taking samples they require specialist training. An analyzer technician can say with confidence if an on‐line analyzer is reading correctly, if in doubt, look for the not so obvious process reason.

4.1) Conclusions, Recommendations and Challenges • • •

• • • • •

The credits delivered by analyzers far outweigh the costs; high availability is the key to capturing the credits. Minimum cost can lead to poor availability and high cost of ownership. Dedicate much more attention to analyzer systems at the FEED stage, deeper intervention on the SI at the EPC stage, retain career analyzer professionals. Let an analyzer engineer sign off on the piping design Seriously rationalize the spending on HVAC and the use of long sample lines. Do not allow communication decisions to compromise analyzer selection. Move the analyzers closer to the pipe. If a closed shelter is required; use cabinets when possible and utilize analyzers houses when necessary. How do we engage in constructive dialogue with process designers and process control engineers to optimize process analytical measurements and performance?

Mr. Zaheer Juddy Managing Director Analytical Instrumentation & Maintenance system (AIMS)

| OCTOBER 2016

Other problem areas and points to consider include; •

70

Poor sample line installations

Automation

PROCESS ANALYZERS

There is a specific example of a current project in the Gulf. The FEED had all moisture analyzers located in a common house resulting in sample transport lines of 150m. At the insistence of the analyzer vendor, the systems integrator and the EPC a comprehensive simulation test was performed so the time lag could be quantified and the implications noted before committing to the design. At the very least the material and operating temperature of the heat‐traced tubing needed to be carefully tested under controlled conditions before committing to the detail entailing considerable cost.

71


Facility Type:

Petroleum Oil Refinery

Sector:

Refining

Construction

Sep 2016

GP Strategies is contracted to provide training, documentation and competency development services for the Clean Fuels Project, they will provide support during the commissioning, initial startup and advise on sustained, long-term operations.

Jul 2016

Gulf Spic General Trading & Contracting Company is awarded another sub-contract to perform Structural Steel, Mechanical and Piping Works on several units. the contract is worth $87 million.

May 2016

Deputy Director of KNPC is announcing that construction works on the Clean Fuels Project will reach 55 percent by the end of May 2016.

May 2016

National Bank of Kuwait (NBK) will be providing $1.3 billion, Kuwait Finance House is providing $910 million, Burgan Bank will provide $232 million. the rest of the $ 3 billion will be provided by other local banks.

Location:

Various

Project Start:

Q1-2012

Apr 2016

Construction on the High-Voltage Substations subcontract awarded to Siemens is completed.

End Date:

Q2-2019

Mar 2016

Last Updated:

11-09-2016

Construction on the Clean Fuels Project is expected to take longer than scheduled. Project is now going to be commissioned in the second quarter of 2019.

Mar 2016

KNPC is announcing that the project will be 50 percent completed by end of March, 2016.

FEED

Fluor Corporation

Mar 2016

KNPC is in discussion with local Kuwait banks to secure another loan of $3 billion to finance the Clean Fuels Project. Talks are expected to be completed in the second half of 2016.

Jan 2016

Kuwait Petroleum Corporation (KPC) is planning to attain a $10 billion loan to aid in the finance the Clean Fuels Project.

Jan 2016

Larsen & Toubro are awarded a subcontract for the Replacement of Old & Obsolete Substation M20 at Mina Al-Almadi (MAA) Refinery. Construction on the Substation is expected to begin in the first quarter of 2017.

Nov 2015

KNPC CEO announces that the overall progress of the Clean Fuels Project is currently at 37%.

Nov 2015

The Government of Kuwait is set to recruit 60,000 Expat laborers by August 2016, for the execution of the Clean Fuels Project.

Contract Value ($ US): 12,000,000,000

Oct 2015

KPC signs Memorandum of Understanding (MOU) with Export-Import Bank of Korea for a $5 billion financing deal on its oil projects, particularly funding the Clean Fuels packages.

Award Date:

Oct 2015

KNPC CEO announces project will be commissioned in April 2018.

PROJECT BACKGROUND

Sep 2015

Gulf Spic General Trading & Contracting Company has been awarded a subcontract to provide Structural and Piping construction works for $36 million on phase 2.

The Kuwait National Petroleum Company’s aim is to upgrade and increase capacity at Mina Al-Ahmadi and Mina Abdullah refineries. Upon completion of the Clean Fuels Project refining capacity will go up to 400,000 barrels a day at each refinery. Work has been split into 3 phases with both refineries getting upgrades to production capabilities and more state of the art utilities.

Jul 2015

Consolidated Contracting Company (CCC) is awarded a $500 million subcontract by Petrofac for the construction of units 111, 112, 113 and 216 for phase 1.

Jul 2015

KNPC CEO announces project progress currently at 27%.

Jul 2015

KNPC is seeking to close a $9.9 billion package to finance the scheme

Jun 2015

KNPC raises security levels to its highest on all its refineries and ongoing projects.

May 2015

Construction of permanent structures due to commence before the end of July. Peripheral structures, security fencing and gates and temporary offices are already in place.

May 2015

India’s Larsen & Toubro wins the $71.8 million contract to build a new substation facility supplying 240 MW to the Mina Al Ahmadi Refinery. This is to replace the existing 180 MW substation.

PMC:

Main Contractor:

Amec Foster Wheeler JGC Corporation GS Engineering & Construction SK Engineering & Construction CB&I - Chicago Bridge & Iron Company Samsung Engineering Company Hyundai Heavy Industries Fluor Corporation Petrofac Daewoo Engineering & Construction

Q1-2015

Automation

RELATED PROJECTS

| OCTOBER 2016

KNPC - Clean Fuels Project - High-Voltage Substations KNPC - Clean Fuels Project - Mina Abdulla Refinery - Phase 1 KNPC - Clean Fuels Project - Mina Abdulla Refinery - Phase 2 KNPC - Clean Fuels Project - Mina Abdulla Refinery Oil Processing Units KNPC - Clean Fuels Project - Mina Al Ahmadi Refinery - Phase 3 KNPC - Clean Fuels Project - Mina Al Ahmadi Refinery Substation Upgrades

FEATURED PROJECT

KNPC - Kuwait National Petroleum Company 13,000,000,000

Status

| OCTOBER 2016

Name of Client: Budget ($ US):

Date

Automation

FEATURED PROJECT

KNPC - Kuwait Clean Fuels Project - Overview

Status:

72

PROJECT STATUS

PROJECT NAME:

73


• Hyundai Heavy Industries • Fluor Corporation • Petrofac • Daewoo Engineering & Construction

• Samsung Engineering Company • Hyundai Heavy Industries • Fluor Corporation • Petrofac • Daewoo Engineering & Construction

FEED

• • • •

• Fluor Corporation • Amec Foster Wheeler • Bechtel Corporation

• Fluor Corporation

Status

May 2015

Tecnicas Reunidas wins contract to build the fifth gas new fractionation train at Kuwait’s Mina al-Ahmadi refinery.

Apr 2015

KNPC is in discussion with local and international banks to fund about 70% of the total project cost.

Apr 2015

Oil products exports not expected to be affected by the recent fire in the refinery.

Apr 2015

Bids for the contract to build a fifth gas train at the Mina Al Ahmadi Refinery are still currently being evaluated. Tecnicas Reunidas (Spain) is the low bidder on the contract with a price of $1.4 billion.

Apr 2015

The fourth gas train in the Mina Al Ahmadi Refinery, although completed and commissioned in 2014, is not yet fully operational and has not reached target production.

Apr 2015

Fire breaks out on one of the supply lines of the refinery’s delayed coker unit, though its operational rates remain high according to client.

Feb 2015

The construction works is on track.

Aug 2014

The construction works is likely to commence in the first quarter of 2015.

Apr 2014

The EPC contract has been signed.

Dec 2013

The EPC contracts for each phase are being awarded to the following consortiums: - Phase 1 to Petrofac, Samsung Engineering and CB&I - Phase 2 to Fluor Corporation, Hyundai Heavy Industries and Daewoo Engineering & Construction

Dec 2013

- Phase 3 to JGC Corporation, SK Engineering & Construction and GS Engineering & Construction.

Nov 2013

The EPC contract is likely to be awarded in the first quarter of 2014.

Oct 2013

The deadline to submit the bids for the EPC contract is on 24th December 2013.

Sep 2013

Siemens has been awarded a turnkey contract to supply high-voltage substations.

Aug 2013

Completion of the project is expected in the fourth quarter of 2018.

1Q-2012

Jul 2013

The EPC contract is likely to be awarded in the first quarter of 2014.

1Q-2013

Apr 2013

Several pre-qualified companies were invited to submit the bids.

1Q-2014

Apr 2013

The Invitations to Bid (ITB) for the EPC contract has been issued.

Sub-Contractors

PMC Automation

EPC

Pre-Qualified

-

| OCTOBER 2016

• Chiyoda Corporation • Hyundai Engineering & Construction • Tecnicas Reunidas • L&T - Larsen & Toubro • KBR - Kellogg Brown & Root • JGC Corporation • Saipem • GS Engineering & Construction • SK Engineering & Construction

-

-

• L&T - Larsen & Toubro • CCC - Consolidated Contracting Company • Gulf Spic General Trading & Contracting Company • SIEMENS • Gulf Spic General Trading & Contracting Company • L&T - Larsen & Toubro • GP Strategies Corperation

PROJECT SCHEDULES

3Q-2015 2Q-2019

Feasibility Study EPC ITB Engineering & Procurement Construction Completed

PROJECT FINANCE Bidders

-

• JGC Corporation • GS Engineering & Construction • SK Engineering & Construction • CB&I - Chicago Bridge & Iron • Samsung Engineering Company

Awarded Amec Foster Wheeler • JGC Corporation • GS Engineering & Construction • SK Engineering & Construction • CB&I - Chicago Bridge & Iron Company

Kuwait National Petroleum Company (KNPC) is the client. The breakdown of Phases and budgets are as follows: - Kuwait National Petroleum Company (KNPC) - Clean Fuels Project - Mina Abdulla Refinery - Phase 1: $4,000,000,000 - Kuwait National Petroleum Company (KNPC) - Clean Fuels Project - Mina Abdulla Refinery - Phase 2: $4,000,000,000 - Kuwait National Petroleum Company (KNPC) - Clean Fuels Project - Mina Al Ahmadi Refinery - Phase 3: $5,000,000,0000 Kuwait Petroleum Corporation (KPC) signs a Memorandum of Understanding (MOU) with the Export-Import Bank of Korea for a $5 billion financing deal on its oil projects, particularly funding the Clean Fuels packages. Kuwait Petroleum Corporation (KPC) attains a $10 billion loan to aid in the finance the Clean Fuels Project. Kuwait National Petroleum Company (KNPC) is securing a $3 billion loan from local banks. National Bank of Kuwait (NBK) is providing $1.3 billion, Kuwait Finance House is providing $910 million, and Burgan Bank will provide $232 million. The rest of the $ 3 billion will be provided by other local banks.

| OCTOBER 2016

Contract Type

Fluor Corporation Amec Foster Wheeler AMEC Bechtel Corporation

FEATURED PROJECT

• CB&I - Chicago Bridge & Iron Company • China Huanqiu Contracting & Engineering Company • Samsung Engineering Company • Hanwha Engineering & Construction • Hyundai Heavy Industries • Fluor Corporation • Petrofac • CTCI Corporation • CPCC - China Petrochemical Corporation • Daewoo Engineering & Construction • Daelim Engineering and Construction

Date

PROJECT CONTRACTORS

74

EPC

Automation

FEATURED PROJECT

PROJECT STATUS

75


FEATURED PROJECT

PROJECT SCOPE -Wastewater treatment systems (455 m3/h) MAB Unit 156-01/156-02. -Hydrogen Production Unit (3x185 MMSCFD) MAB Unit 118. -Sulphur Recovery Unit (SRU) MAB Unit 123. -Amine Recovery Unit (ARU) MAB Unit 125. -Sour Water Stripper (SWS) MAB Unit 126. -Hydrogen Production Unit feed treating & Compression (HPU Feed) Unit MAB Unit 128-1. -Hydrogen Compression (HC) Unit (280 MMSCFD) MAB Unit 128-2. -Hydrogen Recovery Unit MAB Unit 119. -Fuel System MAB Unit 133. -Vapour Recovery Unit (VRU) (2x64000 BPSD) MAB Unit 13. -Merox Unit MAB Unit 21. -Revamped Crude Distillation Unit (CDU) (190000 BPSD) MAB Unit 11. -Interconnecting Pipeways MAB Unit 148/150. -Tank farm, product pumping & Blending MAB Unit 50/51/52. -Underground piping MAB Unit 179. -Integrated Control and Safety Systems (ICSS) / EICS: MAA Unit 159-01 & MAA Unit 159-02. -Electrical MAB Unit 136. -Flare system MAB Unit 149. -Site preparation/roads/pavings MAB Unit 166. For Phase 3 the scope is:

Automation | OCTOBER 2016

76

-Coker Naphtha Hydrotreater (DCU-NHTU) Unit (8400 BPSD) MAA Unit 135. -Delayed Coker Unit (DCU) (37000 BPSD) MAA Unit 136. -Deisopentanizer (DIP) (42000 BPSD) MAA Unit 137. -IC5 Merox Unit (8000 BPSD) MAA Unit 138. -Atmospheric Residue Desulphurization (ARDS) Unit (50000 BPSD) MAA Unit 141. -Deisobutanizer (DIB) (6800 BPSD) MAA Unit 146. -Interconnecting Pipeways MAA Unit 01/11/36/57/160. -Hydrocarbon Flare MAA Unit 162. -Wastewater Treatment (WWT) System (330 m3/h) MAA Unit 163. -Vacuum Rerun (VR) Unit (72000 BPSD) MAA Unit 183. -Coke Handling Facility MAA Unit 187. -Heavy Oil Cooling MAA Unit 283. -Gas Oil Desulphurization (GOD) Unit (45000 BPSD) MAA Unit 144. -Hydrogen Production Unit (HPU) (60 MMSCFD) MAA Unit 148. -New Hydrogen Sulfide Recovery (HSR) Unit (2x250 SM3/H ) MAA Unit 150. -New Sulfur Recovery Unit (SRU) (2x200 MTPD) MAA Unit 151 and 152. -Revamped CCR 1 / Unit 26 - CCR 2 (NHT/CCR) (2 X 33000 BPSD) MAA Unit 25. -CCR/Isomerization Flare System (30000 BPSD) MAA Unit 25/26. -Revamped Alkylation Unit and Deisobutanizer (DIB) MAA Unit 46. -Fuel Gas System MAA Unit 74. -Revamped Vacuum Rerun (VR) Unit (77000 BPSD) MAA Unit 83. -New FCC Naphtha Hydrotreater (NHT) Unit (26000 BPSD) MAA Unit 186. -C5 / C6 Isomerization Unit MAA Unit 107:LPG Treating Unit (2264 BPSD) MAA Unit 125. -Integrated Control and Safety Systems (ICSS) MAA Unit 159-01. -EICS MAA Unit 159-02.

REGIONS COVERED • Asia Pacific • Middle East • Latin America

• North America • Central America • Russia & CIS

• East Africa • North Africa • West Africa

• India • China • Europe

SECTORS COVERED

Oil

Gas

Petrochemicals

Water

Power

Infrastructure

Industrial

Refining

Construction

Pipeline

Offshore

Renewables

Mining

Fertilizer

A Division of

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• www.dmsprojects.net • info@dmsglobal.net • Tel: +973 1740 5590 A division of DMS Global - the DNA for success


Water Bottling Plant

Budget 45,000,000

Status Design

Project

Facility

Budget

Status

KNPC - Expansion of Ahmadi Depot

Oil Storage Tanks

250,000,000

Construction

KNPC - Kuwait Clean Fuels Project - Overview

Petroleum Oil Refinery

13,000,000,000

Construction

Al Shaya Group - Burj Al Shaya

Mixed-Use Development

280,000,000

Construction

KNPC - Matlaa New Depot

Oil Storage Tanks

500,000,000

EPC ITB

Amiri Diwan - Al Jahra Hospital

Medical/Health Facilities/Spa

1,500,000,000

Construction

KNPC - Mina Abdulla Refinery Flare Gas Recovery Unit

Gas Processing

100,000,000

Construction

Amiri Diwan - Hawally Court Complex

Mixed-Use Development

180,000,000

Construction

KNPC - Mina Al Ahmadi Refinery Fifth Gas Train

Gas Production

2,000,000,000

Construction

Amiri Diwan - Jahra Court Complex

Mixed-Use Development

300,000,000

Construction

Gas Processing

150,000,000

Shelved

Amiri Diwan - Kuwait International Airport Terminal 1 Expansion (Passenger Support Terminal)

Airport

500,000,000

Engineering & Procurement

KNPC - Mina Al Ahmadi Refinery High Integrated Pressure Protection for Gas Units KNPC - Mina Al Ahmadi Refinery Sulphur Recovery Units

Sulphur Recovery

50,000,000

EPC ITB

DGCA - Asimah Cargo City - Package 4B

Mixed-Use Development

200,000,000

Feasibility Study

KNPC - Mutla Ridge Project

Oil Storage Tanks

1,000,000,000

Shelved

KAPP - Al Abdaliyah Integrated Solar Combined-Cycle (ISCC) Plant

Solar

3,000,000,000

EPC ITB

KOC - Wara Pressure Facilities Operation and Maintenance

Oil Field Development

500,000,000

Shelved

KAPP - Al Khiran Independent Water and Power Project (IWPP)

Independent Water & Power Project (IWPP)

KOC - Ahmadi Marine Small Boat Harbour

Ship Yard

500,000,000

Construction

KOC - Al Zour New Refinery Crude Oil Pipeline

Oil

800,000,000

EPC ITB

KOC - East and South Kuwait Flow Lines Repair and Rehabilitation

Flowlines

50,000,000

Construction

Oil Field Development

500,000,000

Construction

200,000,000

EPC ITB

KAPP - Al Zour North Independent Water and Power Project (IWPP) - Phase 1

Independent Water & Power Project (IWPP)

2,000,000,000

Construction

KAPP - Al Zour North Independent Water and Power Project (IWPP) - Phase 2

Independent Water & Power Project (IWPP)

150,000,000

EPC ITB

KAPP - Jahra Rest Houses

Mixed-Use Development

50,000,000

Feasibility Study

KAPP - Kabd Solid Waste Project

Incineration Plant

100,000,000

EPC ITB

KAPP - Kuwait Metropolitan Rapid Transit System (KMRT)

Mass Transit Systems

7,000,000,000

KAPP - Kuwait National Rail Road (KNRR)

Railway

10,000,000,000

KOC - Exxon Mobil Corporation - Ratqa Lower Fars Heavy Oil Handling Facilities - Drilling Package KOC - Jahra Mega Complex

Mixed-Use Development

100,000,000

Construction

KOC - Kuwait Bay and Divided Zone Offshore Exploration

Exploration

900,000,000

Engineering & Procurement

Feasibility Study

KOC - Kuwait Environmental Remediation Program (KERP) - North Package

Oil & Gas Field

100,000,000

Construction

Feasibility Study

KOC - Kuwait Environmental Remediation Program (KERP) - Overview

Oil & Gas Field

3,000,000,000

Construction

Water Treatment

1,000,000,000

Construction

KAPP - MOE - Kuwait Schools Development Program

Education/Training Facilities

800,000,000

EPC ITB

KOC - North Kuwait Effluent Water Treatment and Injection Plant

KAPP - South Jahra Labor City

Mixed-Use Development

600,000,000

EPC ITB

KOC - North Kuwait Gathering Center (GC) 32

Gas Gathering Centre

2,000,000,000

EPC ITB

Flowlines

230,000,000

Construction

KGOC - Al Khafji Gas and Condensate Export System

Gas

2,000,000,000

Construction

KOC - North Kuwait High Pressure Flowlines for Jurassic Wells

KGOC - Wafra Central Gas Utilization Project

Gas Processing

1,000,000,000

EPC ITB

KOC - North Kuwait Jurassic Early Production Facility (EPF) - Phase 2

Oil Production

100,000,000

Engineering & Procurement

KOC - North Kuwait Jurassic Oil and Gas Field Development

Oil & Gas Field

1,300,000,000

Engineering & Procurement

Automation | OCTOBER 2016

KGOC - Wafra Main Gathering Center

Gas Gathering Centre

200,000,000

Shelved

KNPC - Mina Abdulla Refinery Sulphur Recovery Units

Sulphur Recovery

1,000,000,000

EPC ITB

KNPC - Al Zour LNG Import and Regasification Terminal

Liquefied Natural Gas (LNG)

3,330,000,000

Engineering & Procurement

KOC - North Kuwait Manifold Gathering System for Gathering Centers (GC) 29, 30, 31

Gas Gathering Centre

2,500,000,000

Construction

KNPC - Al Zour New Refinery - Overview

Petroleum Oil Refinery

15,500,000,000

Engineering & Procurement

KOC - North Kuwait Manifold Group Trunkline (MGT) System

Oil

800,000,000

Construction

KNPC - Al Zour New Refinery - Package 1 (Main Process Plant)

Petroleum Oil Refinery

3,000,000,000

Engineering & Procurement

KOC - North Kuwait Water Center

Waste Water Treatment

330,930,000

Construction

KOC - Ratqa Lower Fars Heavy Oil Development - Phase 1

Steam Injection

4,500,000,000

Construction

KNPC - Al Zour New Refinery - Package 2 (Support Process Plant)

Petroleum Oil Refinery

3,000,000,000

Engineering & Procurement

KOC - Soil Remediation Services - Lot A

Oil & Gas Field

100,000,000

Construction

KOC - Solar Power Plant

Solar

200,000,000

On Hold

KNPC - Al Zour New Refinery - Package 3 (Utilities and Offsites)

Offsites & Utilities

KOC - Southeast Kuwait Installation of Flowlines

Flowlines

100,000,000

Construction

KNPC - Al Zour New Refinery - Package 4 (Tankage)

Oil Storage Tanks

3,000,000,000

Engineering & Procurement

KOC - Southeast Kuwait Manifold Scheme

Flowlines

350,000,000

Shelved

KOC - Southeast Kuwait Replacement of Air System

Flowlines

100,000,000

EPC ITB

KNPC - Al Zour New Refinery - Package 5 (Marine Facilities)

Petroleum Oil Refinery

850,000,000

Engineering & Procurement

KOC - Southeast Kuwait Replacement of Hydrogen Compression Units

Compressor Station

50,000,000

Construction

KNPC - Clean Fuels Project - Mina Abdulla Refinery - Phase 1

Petroleum Oil Refinery

4,000,000,000

Construction

KOC - Southern Kuwait Maintenance of Oil Production Facilities

Oil Production

150,000,000

Construction

KOC - Umm Gudair Solar Power Plant

Solar

50,000,000

Construction

KNPC - Clean Fuels Project - Mina Abdulla Refinery - Phase 2

Petroleum Oil Refinery

4,000,000,000

Construction

KPA - Shuaiba Port Expansion

Port

100,000,000

Feasibility Study

KPC - Northern Oil Field Development

Oil Field Development

900,000,000

EPC ITB

KNPC - Clean Fuels Project - Mina Abdulla Refinery Oil Processing Units

Petroleum Oil Refinery

550,000,000

Construction

Kuwait University - Sabah Al Salem University - College of Social Sciences, Law, Sharia & Islamic Studies

Education/Training Facilities

550,000,000

Construction

KNPC - Clean Fuels Project - Mina Al Ahmadi Refinery Phase 3

Petroleum Oil Refinery

5,000,000,000

Construction

KNPC - Clean Fuels Project - Mina Al Ahmadi Refinery Substation Upgrades

Substations

71,800,000

Construction

KNPC - Discharge of Treated Effluent

Pipeline

100,000,000

On Hold

3,000,000,000

Engineering & Procurement

Mabanee - Avenues - Phase 4

Mixed-Use Development

400,000,000

Construction

MEW - Doha Desalination Plant - Phase 1

Desalination

500,000,000

Engineering & Procurement

MEW - Jahra Electrical Substations (Y1, Y2, Y3, Y4, Y12, Y13, Y14)

Substations

100,000,000

Construction

KUWAIT PROJECT LISTING

Agthia Group - Al Wafir Marketing - Water Bottling Plant

Facility

| OCTOBER 2016

Project

Automation

KUWAIT PROJECT LISTING 78

KUWAIT

79


Water

Budget 300,000,000

Status EPC ITB

Project MPW - First Ring Road Extension - Phase 3

Facility

Budget

Roads

100,000,000

Status EPC ITB

MEW - KISR - Shagaya Renewable Energy Complex - Wind Farm Energy Plant

Wind

50,000,000

Construction

MPW - Fourth Ring Road

Roads

100,000,000

On Hold

MEW - KISR - Shagaya Renewable Energy Complex Concentrated Solar Power Facility

Solar

500,000,000

Construction

MPW - Hadiya & Riqqa Renovation of Sewage Network

Sewerage Treatment

50,000,000

Construction

MPW - Jahra Road Upgrade

Roads

980,000,000

Construction

MEW - Kuwiat Supply & Installation of 9 Substations

Substations

80,000,000

Engineering & Procurement

MPW - Mina Abdulla to Wafra Road Link

Roads

300,000,000

Construction

MEW - Raudhatain Supply & Installation of Main Transformer Station (W)

Substations

100,000,000

Construction

MEW - Raudhatain Supply & Installation of Main Transformer Station (X)

Substations

100,000,000

Construction

MEW - Sabah Al Ahmed Main Transformer Station

Substations

100,000,000

Construction

MEW - Shadadiyah Supply & Extension of 132 KV Insulated Cables

Substations

50,000,000

Construction

MEW - Shuwaikh Power Plant 2

Power Plant

120,000,000

Feasibility Study

MEW - Subiya and Al Zour Power Plant Conversion

Combined Cycle

400,000,000

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MEW - Subiya Open Cycle Gas Turbine (OCGT) Plant Expansion

Open Cycle Gas Turbine

350,000,000

Engineering & Procurement

MEW - Subiya Power Station Air Inlet Cooling Units

Utilities

90,000,000

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MEW - Wafra Supply & Installation of Main Transformer Station (Z)

Substations

100,000,000

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MOC - GCC Railway Network Kuwait

Railway

14,000,000,000

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MOD - Jahra Military Academy

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300,000,000

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810,000,000

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MOH - Al Amiri Hospital Renovation

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380,000,000

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MOH - Al Farwaniya Hospital Expansion

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1,000,000,000

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MOH - Al Sabah Hospital Expansion

Medical/Health Facilities/Spa

700,000,000

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MOH - Farwaniyah Ibn Sina Hospital

Medical/Health Facilities/Spa

250,000,000

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Medical/Health Facilities/Spa

120,000,000

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MOH - Kuwait City Cancer Center

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650,000,000

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800,000,000

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MOI - Police Hospital

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MPW - Mishrif Pumping Station

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180,000,000

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MPW - New Al Razi Hospital

Medical/Health Facilities/Spa

100,000,000

EPC ITB

MPW - New Ibn Sina Hospital

Medical/Health Facilities/Spa

300,000,000

EPC ITB

MPW - Pediatric Hospital

Medical/Health Facilities/Spa

150,000,000

EPC ITB

MPW - Rehabilitation of Al Ghouse Road - Package 1

Roads

280,000,000

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MPW - Rehabilitation of Al Ghouse Road - Package 2

Roads

250,000,000

EPC ITB

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Roads

245,000,000

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MPW - Rehabilitation of Al Ghouse Road Overview

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500,000,000

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MPW - Sheikh Jaber Al Ahmad Al Sabah Causeway (Subiya Causeway)

Bridge

3,000,000,000

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MPW - Shuwaikh to Doha Port Village Bridge

Bridge

600,000,000

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MPW - Treated Water Transport Line From Data Management Center (DMC) to Wafra Pumping Station

Water

160,000,000

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MPW - Western Jamal Abdul Nasser Street Roads and Intersections

Roads

150,000,000

Construction

MPW- First Ring Road Extension - Phase 2

Roads

200,000,000

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National Bank of Kuwait (NBK) - New Headquarters

Mixed-Use Development

280,000,000

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PAAET - Technology, Business, Health Sciences and Education Complex

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400,000,000

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PAHW - Expansion of Wafra Housing - Infrastructure Package

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150,000,000

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PAHW - Expansion of Wafra Housing Public Buildings

Mixed-Use Development

100,000,000

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PAHW - Khairan City

Mixed-Use Development

25,000,000,000

FEED

PAHW - Sabah Al Ahmed Township - Section D

Mixed-Use Development

200,000,000

Construction

PAHW - Sabah Al Ahmed Township Cultural Centre

Theatre/Entertainment/Leisure Facilities

50,000,000

Shelved

PAHW - South Al Mutlaa City Overview

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20,000,000,000

Engineering & Procurement

PAHW - South Al Mutlaa City Project - Highway Infrastructure Package

Roads

1,000,000,000

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PAHW - South Al Mutlaa Housing Project

Mixed-Use Development

1,000,000,000

EPC ITB

PIC - Olefins 3 Petrochemicals Plant

Linear High Density Polyethylene (LHDPE)

5,000,000,000

Feasibility Study

PTB - Jeleia Power Plant

Power Plant

120,000,000

Feasibility Study

PTB - Shuaiba South Power and Desalination Plant

Power Plant

1,800,000,000

Feasibility Study

350,000,000

Construction

MPW - Al-Nuwaisib Road (Route 40) Renovation

Roads

600,000,000

Construction

MPW - KAPP - Umm Al Hayman Wastewater Treatment Plant (WWTP) - Phase 1

Waste Water Treatment

900,000,000

EPC ITB

MPW - KAPP - Umm Al Hayman WasteWater Treatment Plant (WWTP) - Phase 2

Waste Water Treatment

900,000,000

EPC ITB

MPW - Sulaibiya Wastewater Treatment Plant Expansion

Waste Water Treatment

200,000,000

Construction

MPW - Andalus Road Expansion and Sewage Pipe Replacement

Roads

950,000,000

EPC ITB

Port

500,000,000

Design

Public Authority for Industry (PAI) - Infrastructure Works at Shadadiyah Industrial Area

Roads

MPW - Bubiyan Seaport Project - Phase 1 - Package 3A

Power Plant

100,000,000

Feasibility Study

Tamdeen - Madinat Al-Fahaheel (Overview)

Mixed-Use Development

5,500,000,000

Construction

Port

100,000,000

Feasibility Study

TREC - Al Khiran Real-Estate Development

Mixed-Use Development

700,000,000

Design

United Petrochemical Company (UPC) - Purified Terephthalic Acid (PTA) and Polyethylene Terephthalate (PET) Plant

Polyethylene

700,000,000

On Hold

MPW - Bubiyan Seaport Project - Phase 2

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500,000,000

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MPW - Bubiyan Seaport Project - Phase 3

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500,000,000

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MPW - Bubiyan Seaport Project - Phase I - Package 3B & 3C

Port

500,000,000

Feasibility Study

MPW - Construction of Roads & Expressway Intersections

Roads

150,000,000

Construction

MPW - DGCA - Kuwait International Airport Expansion - Package 1 Main Terminal Building (Terminal 2)

Airport

5,500,000,000

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| OCTOBER 2016

MPW - DGCA - Kuwait International Airport Expansion - Package 2

Mixed-Use Development

190,000,000

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MPW - DGCA - Kuwait International Airport Expansion - Package 3

Airport

485,000,000

EPC ITB

MPW - Farwaniya Cultural Center

Mixed-Use Development

400,000,000

Feasibility Study

MPW - Fintas Special Needs School Complex

Education/Training Facilities

100,000,000

On Hold

| OCTOBER 2016

MPW - Bubiyan Seaport Project - Phase 1 - Package 3D (Power Plant) MPW - Bubiyan Seaport Project - Phase 1 - Package 3E

KUWAIT PROJECT LISTING

MEW - Jahra Installation of Water Pipeline

Facility

* Information provided by DMS Projects Matrix. For more details, please contact us T:+971 2 401 2767/8, F: +971 2 491 6171, Email: sales@dmsglobal.net Log onto www. .net

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KUWAIT PROJECT LISTING 80

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Bangladesh cricket hero and Etihad crew bat for slum children ABU DHABI // A Bangladeshi sporting legend is supporting a project set up by an Etihad cabin crew member to help children in Dhaka escape life in the slums. Former test cricket captain Mushfiqur Rahim visited the Choice to Change (C2C) school this week along with a team of Etihad volunteers to lend their support to the school’s efforts. Slovakian Eva Kernova founded the C2C to support 25 children in a ramshackle school after visiting slums during a flight layover. Since then, the school has attracted more than 1,000 visitors, including almost 600 cabin crew from Emirates and Etihad, to help the charity school grow. It is now one of the few English teaching schools in the region, and is giving youngsters a rare chance to escape a life of child labour and dream of breaking out of communities where the average wage is US$400 a year. “Our introduction to Mushfiqur Rahim came through a family friend and quite randomly,” said Ms Kernova, who jointly founded the project with a friend, Sunil Baroi, six years ago.

Automation | OCTOBER 2016

82

“We were as surprised as the children were that our family friend made the introduction and that Mushfiq was kind enough to agree to it. “Mushfiq doesn’t have a formal role, but his presence at the C2C annual picnic last week certainly did a lot to inspire the children and staff and created lifetime memories.” The school will have its first graduating class at the end of this academic year, when the oldest children, now in their early teens, will sit the Grade 5 government exam, which could allow them to pursue secondary education or vocational training if they pass. So far, the school has

outperformed the national average in two key areas – fewer drop-outs and in English language. Overall, fewer than five per cent drop out, compared to a national average of about 25 per cent between grades five and six and 10 to 15 per cent from Grades 1 to 5. Etihad joined the project by offering staff free flights every two months to visit the school, as well as donating from its guest air miles scheme to pay for a bus to transport children from the slum into the school. Mohammed Loch, Ms Kernova’s charity partner, said the increasing numbers of airline staff wanting to visit the school on stop-offs is helping raise the project’s profile, and encouraging more donors to get involved. “C2C is the only slum school in Dhaka that is teaching everyone English, and that is making a huge difference,” he said. “With the benefit of 1,000 visitors since it started, the children can now speak fluent English and are super confident.” The C2C school is officially registered as a Bangladesh non-government organisation and is in the process of registering as a UK charity to access potential donors in Europe and elsewhere. Several institutions have lent their assistance to C2C, including auditor KPMG. The next phase of growth will involve firmly establishing funds for the school’s sustainability, from corporate and individual sources all over the world. That, in turn, will encourage children to have the best chance of a successful transition into the workplace. “These kids have been taught all their lives they are going to be workers. To see their options open up with an education is massive for them,” Mr Loch said.

AL ABDULKARIM HOLDING info@akh.com.sa abdulkarimholding.com

Tel: +966 13 833 7110 Fax: +966 13 833 8242 P.O Box 4, Dammam 31411, KSA

Dammam • Khobar • Riyadh • Jeddah • Jubail • Al Madina Al Manuwara • Yanbu • Rabegh • UAE • Bahrain • Qatar - India


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YOKOGAWA RELEASES ENHANCED VERSION OF PROSAFE® -RS SAFETY INSTRUMENTED SYSTEM FOR GREATER EFFICIENCY IN SYSTEM CONFIGURATION AND ENGINEERING Yokogawa

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Quarterly Market Analysis

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Moisture Measurement Problem in Refinery Catalytic Reformer Operations – solved!

Operating Companies Should Consider Oilfield Operations Management Systems

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Automation | OCTOBER 2016

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SEPTEMBER 2015 Automation Insight May-June 2015 (Final Outlined).indd 1

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Volume 4: Issue 4

Deadline: 1st September 2016

INSIGHT!

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Oman turns to WEG to enhance gas recovery in major depletion project

Volume 4: Issue 3

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Automation

SPECIAL FEATURE: THE 1ST ISA UAE AUTOMATION CONFERENCE AND EXHIBITION

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Toshiaki Kitamura

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Tel: +966 13 833 7110 Fax: +966 13 833 8242 P.O Box 4, Dammam 31411, KSA

Member of the Al Rumaithy Investment Group (R.I.G)

Dammam • Khobar • Riyadh • Jeddah • Jubail • Al Madina Al Manuwara • Yanbu • Rabegh • UAE • Bahrain • Qatar - India 2014 ogp ad.indd 1

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D DMS Analytics - 11

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REGIONS COVERED • Asia Pacific • Middle East • Latin America

Corporate events Company Anniversaries Product Launch Events

Whether you want to motivate, entertain or innovate, you will get complete event management solutions combined with technical industry knowledge and flawless execution. Do you have an event in mind you would like to discuss with DMS Events team? Contact us on email: info@dmsglobal.net • tel: +973 1740 5590 www.dmsevents.net

Let us turn information into opportunities for you today, contact us on email: info@dmsglobal.net • tel: +973 1740 5590 www.dmsprojetcs.net

• East Africa • North Africa • West Africa

• India • China • Europe

DMS CyberNation’s mantra: it is not acceptable to compromise on quality and creative integrity.

By design, DMS CyberNation is a ’boutique’ style company, which allows flexibility, personalized service, and the ability to keep budgets low. It does not matter how well story boards and production schedules are planned, there are invariably last minute changes, and we are geared up to adapt to these changes with minimal adjustment to creative integrity and budgets. Over the years, we have formed beneficial collaborations with top professionals and companies, which has allowed us to guarantee the best and the latest. We still believe that people are our greatest resource, and today DMS CyberNation boasts a dynamic core team of 25 professionals from around the world. Our commitment to invest in our people and technology allows us to consistently produce work that lives up to the high standards associated with our name.

SECTORS COVERED

DMS Events will c reate a memorable corporate event f or your company t hat engages your p rospective clients, communicates your key m essages and t akes your company to a next level.

DMS Analytic is a bespoke energy industry market research and market-entry service. Trust our 15-year experience of collecting global project data - we can get the critical facts you need faster!

• North America • Central America • Russia & CIS

With our main headquarters in the Kingdom of Bahrain, DMS CyberNation is an awardwinning media production house, offering a comprehensive range of products and services. Over the years, we have amassed an international pool of complementary, creative and technical abilities, which has enabled us to provide a full range of the highest calibre of film, audio, digital and photography production services.

DMS CyberNation now consistently provides internationally acclaimed TV Commercials, Corporate Films, and Digital Media to a vast and diverse clientele; from individuals to advertising agencies and corporations.

Digital Solutions and Web Development

Gathering Knowledge

Exploring Industry Insights

Audio Production

Film and Video Production

PROFESSIONALISM

Finding Real Facts

Discovering Data

Oil

Gas

Petrochemicals

Refining

Construction

Pipeline

Water

Power

Infrastructure

Offshore

Renewables

Mining

Get started on your project today. Contact Us now for a free assessment.

Industrial

SUBSCRIBE TODAY

DMS PromoStation is the region’s most innovative design-led Exhibition Stand and Events service provider. Our designs are creative, affordable, innovative, versatile, adaptable and reusable stands which will enable you to attract higher delegate footfall and make your company the envy of all others. DMS Global has been a leader of marketing solutions for every major engineering sector across the globe, hence this enables us to work more closely with your teams to understand your needs, your objectives, and business message.

Fertilizer

CONTACT US

A Division of or contact us for further information

Your Winning Formula for Infinite Creative Possibilities!

Tel: +973 1740 5590 • Fax: +973 1740 5591 • info@dmsglobal.net www.dmscybernation.net

• www.dmsprojects.net • info@dmsglobal.net • Tel: +973 1740 5590

SERVICES WE OFFER • Custom Stand Design and Build • Shell Scheme Rental (Octanorm) • Truss System Rental • Audio/Video & Furniture • Dismantling, Maintenance, Storage • Onsite Project Management

Give DMS PromoStation a call today and we will deliver your exhibition stand beyond your highest expectations

email: sales@dmsglobal.net • tel: +973 1740 5590 www.dmspromostation.net

E EGYPS - 54

DMS Global - 90

We Give Your Creativity

We Manage All Stages of Your Event So You Don’t Have To!

YEARS OF

DMS Cybernation - 47

K

R

T

Kenexis - 53

Rockwell Automation - 61

Telinstra - 15

For more information, contact us email: info@dmsglobal.net • tel: +973 1740 5590 www.dmsglobal.net

Partner in achieving higher plant performance? Absolutely.

‫ﺗﺤﺖ رﻋﺎﻳﺔ ﻓﺨﺎﻣﺔ اﻟﺮﺋﻴﺲ ﻋﺒﺪ اﻟﻔﺘﺎح اﻟﺴﻴﺴﻲ رﺋﻴﺲ ﺟﻤﻬﻮرﻳﺔ ﻣﺼﺮ اﻟﻌﺮﺑﻴﺔ‬ HELD UNDER THE PATRONAGE OF HIS EXCELLENCY PRESIDENT ABDEL FATTAH EL SISI PRESIDENT OF THE ARAB REPUBLIC OF EGYPT

EGYPS

Gateway To Egypt's New Oil & Gas Opportunities 14 - 16 February 2017, CICEC, CAIRO

EGYPT PETROLEUM SHOW

Supported by

Safety Instrumented Systems

PHA LOPA QRA

Fire & Gas Gas Mapping

SCADA Security & Reliability

TECHNICAL CONFERENCE REGISTRATION NOW OPEN www.egyps.com/conferenceregistration

UPSTREAM, MIDSTREAM, DOWNSTREAM TOPICS IN FOCUS

3 REASONS

100+ GLOBAL TECHNICAL EXPERT SPEAKERS 28 TECHNICAL SESSIONS

1

10 TECHNICAL CATEGORIES OF 3 DAYS KNOWLEDGE EXCHANGE

2 3

SAVE UP TO $USD 175

Register before 26 September 2016 for early bird rates. Special group booking discounts available

easy ways to register Gold Sponsor

Silver Sponsor

1

TO ATTEND

Website: www.egyps.com/conferenceregistration Email: egyps.conference@dmgeventsme.com DUBAI: +971 4 445 3726, CAIRO: +20 22 753 8401 EGYPS is Co-organised By

www.egyps.com

Automation | OCTOBER 2016

88

Budget

CAN THIS BE HACKED?

The EGYPS Conference will feature over 100 prominent industry speakers from the regional & international oil & gas community

3

Official Travel Agent

The Connected Enterprise

Acquire new skills and expertise by attending 28 focused technical discussions on various oil and gas topics

This three-day dynamic event will offer you the opportunity to meet & interact with 10,000+ industry professionals, whilst enabling you to gain both strategic and technical insight into the industry’s entire value chain.

2

Official Airline

Sa

Official Publication

Official Egyptian Media Partner

Connect your Enterprise. Help secure your future. With top performers achieving 24% net margin improvement, the world’s leading industrial and manufacturing companies reduce time to benefit with better inventory management, cycle times and quality control.

Top performers achieved

24% net margin improvement*

Download the Connected Enterprise whitepaper at

www.rockwellautomation.com /connectedenterprise Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. AD2014-42-US. * MESA Research.

ABB offers you service and support that will enhance your project from the first concept to commissioning. We as your strategic partner contribute to lasting improvements across your project’s life cycle by bringing special expertise to the integrated engineering team, including multi-disciplinary experience and in-depth product and system integration knowledge. We operate locally while drawing support from our vast ABB resources around the globe. Our integrated solutions offer the industry’s best availability, quality, risk reduction and information flow. www.abb.com/oilandgas


For more information, contact us email: info@dmsglobal.net • tel: +973 1740 5590 www.dmsglobal.net


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