2018 Poultry Times Catalog electronic edition by Double L Group, LLC

Vo l . 1 8

POULTRY TIMES Proven and Tested Products that are a Small Investment but Prove to have a Big Return on Investment

VENTILATION SYSTEM A MAJOR FACTOR IN FLOCK PERFORMANCE AND YOUR ROI HIGH BROILER FLOCK PERFORMANCE DEPENDS PREDOMINANTLY ON ACCURACY & EFFICIENCY OF VENTILATION SYSTEM Achieving optimal performance from a broiler flock depends on executing the ventilation as correctly and efficiently as possible. During minimum ventilation periods, producers are concerned about moisture, litter condition, keeping the birds warm, and air quality. The more control producers have over air quality, air temperature, and energy usage the more control they will have over their paycheck at the end of the grow-out.

“

During minimum ventilation periods, producers are concerned about moisture, litter conditions, keeping the birds warm, and air quality in their poultry house.

“

The concept of poultry minimum ventilation is utilizing a negative pressure system that creates a vacuum inside of the house. The pressure created is uniform throughout the entire house,

so air will enter through all of the inlets. This includes not only planned ceiling and sidewall inlets, but it also includes all of the “unplanned” inlets; such as: shutters, sill plate, tunnel doors, and end wall doors. Inlets control direction and velocity of the air entering the house, and therefore air mixing.

sufficiently heated by the warm air collecting at the ceiling.

Proper Inlet System directs air along the ceiling to center of house before it drops to the floor level.

Continued on page 2

Every single area of the house that is not sealed up correctly will leak air into the house as an “unplanned” inlet. AN IDEAL VENTILATION SYSTEM WILL BRING ALL OF THE AIR INTO THE HOUSE THROUGH SIDEWALL INLETS Air entering through properly designed sidewall inlets will allow the air jet to attach to the ceiling, travel along the ceiling until it makes it to the center of the house, and gently move down toward the floor. It is essential to maximize the travel distance along the ceiling so the cool incoming air will be

INSIDE THIS ISSUE:

- In This Issue -

FEATURED STORY . . . . . . . . . . . . . . . . . . . . 1 - 3 VENTILATION CHECKLIST . . . . . . . . . 2 - 3 360° AIRFLOW ATTIC INLETS . . . . 4 - 5 ATTIC INLETS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7 ACTUATOR . . . . . . . . . . . . . . . . . . . . .

- In This Issue -

. . . . . . . . . . . . . .

CEILING SIDEWALL INLET . . . . . . . . . . . . . 7 WIND / SUN DEFLECTOR . . . . . . . . . . . . . . 8 WALL INLETS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 14 EUROPEAN CURVED INLETS . . . . 9 - 11 EXTREME INSULATED INLETS . . . . . . 12 TJP TOPJET WALL INLETS . . . . . . . . . . . 13 SHUTTERS . . . . . . . . . . . . . . . . . . . . .

. . . . . . .

14 - 15

DIRECTAIRE STIR FANS . . . . . . . . . . . . . . . 16 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 RED ROOSTER FLOORING . . . . . . 17 - 19 DOUBLE L GROUP, LLC . . . . . . . . . . . . . . . . 20

INDUSTRY NEWS

The mixing of the cool, damp air with the warm air at the top of the house is great for air mixing, but the uniform temperature being created isn’t automatically the greatest benefit to be reaped from this system.

of the house. This leads to drier litter and a more uniform temperature and air quality gradient across the entire house. 84.0°

A warmer, uniform temperature gradient is desirable, but the major key is the moisture holding capacity of the air that is 76.8° maximized as this air is heating up. Every time the air is warmed up 20 degrees, the moisture holding capacity of the air roughly doubles. ADVANTAGES OF CEILING When the incoming air is warmed INLETS IN COOLER CLIMATES sufficiently using proper inlets, the grower has Ceiling inlets in colder direct control climates are a great tool of the The more control producers to be utilized. During the capacity of have over air quality, air coldest days of the year, water that the temperature, and energy ceiling inlets are used to air can pick usage the more control they bring in warm air from up from inside will have over their paycheck the attic and disperse it the house. As at the end of the grow-out. into the house. the air moves over the The ceiling inlets are litter, it picks installed in a prime location inside the up moisture from the litter and house where there is not a large exhausts that extra moisture out

Addressing “unplanned” inlets can lead to increased fuel savings, extend the life of your poultry house, and improve bird performance.

VENTILATION CHECKLIST

“

DIRTY SHUTTER BLADES Can reduce fan performance by 40% or more!

END WALL DOOR AIR LEAKAGE* Replace old or poorly sealed end wall doors.

temperature difference on either side of the inlet. This is an advantage because the grower doesn’t have to stress about inlets freezing up on the coldest days.

36” SHUTTER LEAKAGE ¼” air leakage is equivalent to 200 cfm!

LOOSE SILL PLATE* Cold air able to penetrate through holes.

“Unplanned” inlets drastically decrease the efficiency of the ventilation system and the air inlet system. Every square foot of leakage that is present in a house during minimum ventilation will result in a lower percentage of the air entering through the sidewall inlets where the air is properly conditioned.

Hole in curtain resulting in cold, damp air entering into the poultry house

SHUTTER FLIPOVER Same as leaving one inlet open at all times.

LOOSE FAN BELTS Worn or loose belts reduce the speed at which the fan rotates.

LOOSE TUNNEL DOORS* Tighten tunnel doors or adjust cable management to reduce air leakage.

CABLE MANAGEMENT Ensures all inlets open and shut evenly at the same time.

* Infrared images provided by the University of Georgia

2018 POULTRY TIMES | WWW.DOUBLEL.COM | INFO @ DOUBLEL.COM | 563-875-6257

INDUSTRY NEWS

Cold, damp air entering through the fan shutters, cracks in the sidewalls, tunnel doors, and tunnel curtains will tend to drop quickly to the floor. This air will chill the birds and doesn’t have a large capacity to remove moisture from the litter. It tends to form condensation on the litter adding excess moisture.

PROPERLY VENTILATING SUPER HOUSES

As the poultry industry is evolving, house design and construction are evolving too. The basic principles outlined here about ideal air mixing become more One of the biggest concerns when difficult to achieve trying to control litter moisture is how in the wider houses to keep heating costs to a minimum. (larger than 60 ft. wide) It will always take some amount of without the correct equipment. heat to control litter moisture during The European sidewall inlet with the cold weather, but how much curved blade is the depends to a large ideal design to achieve extent on the complete air mixing in performance of the House tightness is critical houses. The curved houses’ inlet in empowering the grower blade helps direct more system. House to establish control of their air across the ceiling tightness is critical poultry house and and creates an efficient in empowering the paycheck. The tighter a air jet that will reach the grower to establish center of these wider poultry house is, the more the control of his / houses with ease. control the grower will her houses and his have over ventilation or her paychecks. Utilizing an older style The tighter a system as a whole. galvanized door would house is, the more result in a decrease in control the grower efficiency and ultimately more stale will have over the entire ventilation and damp air through the center system as a whole.

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of the house. Trying to properly ventilate a “super house” without utilizing a curved blade is similar to trying to win the Super Bowl with a soccer ball. If you don’t start out with the appropriate equipment, you are inherently setting the system up to fail or not perform efficiently. STIR FANS CREATE MORE UNIFORM TEMPERATURES IN POULTRY HOUSE

A circulation fan system is used to break up temperature stratification and create more uniform conditions from one end of a house to the other. A proper circulation fan system gently moves air across the litter while ensuring the birds are not being chilled. As that air moves across the litter, it picks up moisture from the litter to be exhausted out of the house. It is a very practical and efficient way to cut heating costs in houses drastically in the winter time, and also improve in-house conditions overall.

TEST YOUR MINIMUM VENTILATION WITH A STATIC PRESSURE TEST Close all curtains and inlets. Turn on your minimum fans. If you are not pulling a .08 static pressure, you should look for leaks. Below and to the left are some ideas of where to start. DOOR TEST To determine if room has static pressure, turn on your 36” fan and open the door an inch. Static pressure should pull the door shut.

Inlet Performance Under Static Pressure Should be pulling 800 ft. / min. for proper air mixing

.01 static pressure pulls minimal ft. / min. bad air mixing

.10 static pressure pulls over 800 ft. / min. for proper air mixing

With Fixed Leaks, You Could See Big Returns on Small Investments c

BIG FUEL SAVINGS

Extends Life of Equipment and Poultry House

Better Poultry Performance

Attack Operating Expenses

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

GC1140 & AC3010 360° INSULATED INLETS

REDESIGNED 360° AIRFLOW INLETS

Improved AC3010 & GC1140 with Super Tough Structural Foam for Added Strength & Insulation Value

EASILY ADJUSTABLE COUNTERWEIGHT

GC1140

GRAVITY 360° AIRFLOW INSULATED INLET

RADIUSED CORNERS FOR 360° AIRFLOW WITH NO DEAD SPOTS EASY TO CLEAN!

AIR DOESN’T HIT SQUARE CORNERS AND DEFLECT BACK INTO INLET

EASY TO REMOVE AND REATTACH BOTTOM LID WITH ATTACHABLE STRAPS NO BOLTS OR SCREWS TO TAKE OFF

HOUSING NOW MADE OF FOUR POINT PIVOT REACTIVE INJECTION MOLDING (RIM) AND HEAVY-DUTY PVC & STAINLESS STEEL COMPONENTS

NEW IMPROVED SEAL

PATENT NO. 9,445,574

FOR INCREASED PROTECTION AGAINST AIR LEAKAGE

2018 POULTRY TIMES | WWW.DOUBLEL.COM | INFO @ DOUBLEL.COM | 563-875-6257

GC1140 & AC3010 360° INSULATED INLETS

PATENT NO. 9,445,574

360º AIRFLOW INSULATED INLETS

Drier Litter, Lower Fuel Costs, and Better Air Mixing •

360º airflow heavy-duty radiused corner design increases fuel savings, air distribution, and air mixing

•

Designed for cold climates - fully insulated housing helps reduce heat loss and freeze-up

•

Tightest seal on the market - minimal leakage when attic inlet is in the closed position

•

Larger bottom board than competition helps direct air along ceiling, resulting in minimal downdraft

•

Drier litter conditions and less humidity

•

Removable lid for easy cleaning and installation

•

BESS LAB TESTED (Tests 14005 and 14006)

UNIVERSITY OF GEORGIA INFRARED TESTING 360° AIRFLOW OF GC1140 INLET

360° Airflow Fully Insulated Inlets - GC1140 & AC3010 PART

DESCRIPTION

ROUGH OPENING

90675 GC1140 Gravity 23.75” x 23.75” (603.3 x 603.3 mm) 90670

AC3010 Actuated

23.75” x 23.75” (603.3 x 603.3 mm)

CFM

APPROX. WT.

1,500 @ .08 SP 2,046 @ .15 SP

9 lbs (4.1 kg)

1,800 @ .08 SP 2,518 @ .15 SP

8 lbs (3.6 kg)

GC1140 INLET WITH MACHINE ACTUATOR REDUCES AIR LEAKAGE IN ATTIC When fresh air is needed, the vent machine will release tension from the GC1140 Ceiling Inlet. GRAVITY INLET

VENT MACHINE

Once a static pressure of 0.06 is achieved, the ceiling inlets will open, bringing fresh air into the room. When fans shut off, the inlets will immediately close. The vent machine will then pull tension against the inlet, ensuring a tight seal and restricting hot air from entering the attic. View the GC1140 3D video simulation on Double L’s YouTube Channel at www.youtube.com/doublelgroup

CONTROLLER

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

LINEAR ACTUATOR & TJ4200 TOPJET INLETS

HA24 - 24” STROKE LINEAR ACTUATOR with Adjustable Mounting Bracket

110V 50/60HZ Max Speed: 5.3 mm / sec

•

High Limit Safety Switch

•

Smooth, quiet operation

•

Mounting hardware included

•

Great for even harsh environments

•

Totally enclosed - protected from oxidation

•

Duty Cycle: Max 20%, 12 min / hr

•

Heavy-duty high precision sealed 10 kilohm feedback potentiometer

Max Self-Locking: Approx. 772 lbs / 350 kg

PART

DESCRIPTION

POWER RATING

90880

Linear Actuator

110V 50 / 60HZ 1.0 AMPS

Max Load: Approx. 772 lbs / 350 kg

STROKE

APPROX. WEIGHT

24” / 610 mm

19 lbs (8.6 kg)

PATENT NO. 6,475,078

TJ4200 TOPJET 4-WAY GRAVITY INLET Better Air Mixing, Lower Fuel Costs, and Drier Litter

84.0°

76.8°

•

Counterbalance weighted louvers direct air along ceiling and hold air currents up longer while evenly mixing attic air with room air

•

Tempers air for more uniform house temperatures; less drafty conditions and less chilling during brooding

•

Helps growers maintain higher ventilation rates during cold weather without sacrificing house temperatures or wasting fuel

•

More uniform house temperatures during minimum ventilation

•

Drier litter, lower fuel costs, and lower ammonia concentrations

•

Easy snap together assembly – no tools required

•

Able to shut-off when not in use MADE IN USA

PART

DESCRIPTION

ROUGH OPENING

90640 TJ4200 Gravity 22.5” x 22.5” (571.5 x 571.5 mm)

CFM

APPROX. WT.

1,400 @ .08 SP 1,812 @ .125 SP

11 lbs (5.0 kg)

2018 POULTRY TIMES | WWW.DOUBLEL.COM | INFO @ DOUBLEL.COM | 563-875-6257

CSW4612 CEILING SIDEWALL INLET

Fully Insulated, Aerodynamic Curved Louver Blade

PATENT PENDING

•

Aerodynamic, curved louver blade directs fresh air along ceiling to ceiling peak for maximum air mixing

•

Fully insulated blade to minimize sweating in cold climates

•

All PVC construction - resistant to corrosion and bug infestations

PART

DESCRIPTION

90560

CSW4612 Actuated

INSULATED FOAM FILLED

CSW INLET CUTAWAY

ROUGH OPENING 46.5” x 12.5” (1,181.1 x 317.5 mm)

CFM

APPROX. WEIGHT

2,500 @ .1 SP

10.4 lbs (4.7 kg)

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

WIND / SUN DEFLECTOR FOR DIRECTAIRE INLETS

WIND / SUN DEFLECTOR FOR WALL INLETS •

To reduce light from entering through the sidewall inlets, hoods or wind deflectors need to be installed over each wall inlet

•

Proven to be the most air efficient hood on the market, the Wind / Sun Deflector was designed for minimal air restriction, delivering more air than the standard hoods used on today’s poultry houses

•

With a Korad acrylic lamination over the polystyrene, it is protected from the sun’s rays and will not discolor or become brittle with age

PART 90555

DESCRIPTION Wind / Sun Deflector

DIMENSIONS

APPROX. WEIGHT

48”L x 18.75”H x 12”D

6 lbs (2.7 kg)

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DIRECTAIRE INSULATED RECESSED INLETS

“THE ORIGINAL EUROPEAN CURVED INLETS”

EUROPEAN CURVED INLETS

Now Insulated! Higher R-Value Reduces Heat Loss

CLOSED

MINIMUM VENTILATION

DirectAire 4413 DirectAire 4113 PART

DESCRIPTION

90554CH

DirectAire 4413

90556CH

MAXIMUM VENTILATION

DirectAire 4408 DirectAire 4108 ROUGH OPENING

CFM

APPROX. WT.

44.5” x 13.5” (1,130.3 x 342.9 mm)

3,474 @ .1 SP

12 lbs (5.4 kg)

DirectAire 4113

41.5” x 13.5” (1,054.1 x 342.9 mm)

3,236 @ .1 SP

11 lbs (5.0 kg)

90553CH

DirectAire 4408

44.5” x 8.25” (1,130.3 x 209.6 mm)

1,669 @ .1 SP

9 lbs (4.1 kg)

90557CH

DirectAire 4108

41.5” x 8.25” (1,054.1 x 209.6 mm)

1,555 @ .1 SP

8 lbs (3.6 kg)

•

Aerodynamic, curved louver blade directs fresh air along ceiling to ceiling peak for effective air mixing and speeds air to the center of even wider houses

•

Delivers 70% more air (cfm) than conventional 7” x 46” metal inlets and reduces inlets needed

•

Great for reducing or eliminating bird drafting and saving on heating costs; improves bird performance

•

Fully sealed against air leakage and light; rodent and corrosion resistant

•

During operation, airflow directed through inlet’s opening rather than leaking out bottom and sides of inlet

DURABLE PVC CONSTRUCTION WITH TOP SEAL AND FLEXIBLE CONTINUOUS HINGE

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

RECESSED VS. FLUSH MOUNT INLETS

WHY RECESSED VS. FLUSH MOUNT? Some sidewall inlets are better at directing air across the ceiling than others

Instead of shooting the air to the center of the building, air hits the ceiling and bounces down to the floor chilling the birds

Flush Mount (Surface Mount)

Recessed Wall Inlets

Competition Inlet

DirectAire Inlets

•

A high quality inlet makes more sense since majority of our fresh air should enter through the inlets

•

The inlet door is recessed into the wall, which prevents air from exiting the sides of the inlet

•

Effectively pulls warm air from sidewalls 3 feet away and mixes warm air with fresh incoming air, directing mixed tempered air along ceiling to peak of house

•

Can be used to increase air movement across floor

•

Tend to be better insulated and constructed than traditional galvanized inlets

DirectAire Recessed Inlet Pallets

•

Leakage at the bottom of the inlet

•

Sweating / inlet hinge rusting

•

Side air leaks let cold air drop without mixing with the warm air in the house

•

These weaknesses can prove costly, especially in modern totally enclosed houses

DirectAire 4408 120 inlets per skid 5 inlets per box Pallet: 39” x 44” x 92” 1,206 lbs

Air Leakage

AIR LEAKAGE ALSO CREATES VERY COLD SIDE WALLS

DirectAire 4413 80 inlets per skid 5 inlets per box Pallet: 40” x 45” x 91” 1,076 lbs

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DIRECTAIRE INSULATED RECESSED INLETS

PROPER WALL INLET PERFORMANCE

POOR WALL INLET PERFORMANCE

RECESSED DIRECTAIRE INLET

FLUSH MOUNT GALVANIZED DOOR

DirectAire Inlets have a recessed design that effectvely pulls warm air from sidewalls 3 feet away and mixes warm air with fresh incoming air, directing mixed tempered air along ceiling to peak of house.

RECESSED DIRECTAIRE INLET

Conventional Inlets have a flat design that disperses air out the sides along the sidewall. Instead of shooting air to the center of building, the inlet causes air to hit the ceiling and bounce down to the floor.

FLUSH MOUNT GALVANIZED DOOR

Inlet airflow studied at the University of Georgia DirectAire European Curved Inlets maintain a 50% greater air velocity 20 feet from inlet than conventional inlets.

Above thermal image shows side air leaks let cold air drop without mixing with warm air in the house. The Bottom line is Poor Bird Performance.

WA R N I N G !

DirectAire Sidewall Inlets direct air along the ceiling towards the center of the poultry house.

W I N D D E F L E C TO R N E E D S TO B E I N S TA L L E D TO P R OT E C T I N L E T F R O M D I R E C T S U N L I G H T WA R R A N T Y V O I D I F W I N D D E F L E C TO R I S N OT U S E D O N D I R E C TA I R E I N L E T S

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

EXTREME COLD WEATHER INSULATED INLETS

EX3415 EXTREME COLD WEATHER INLET High Insulation Value Reduces Inlet Freeze-up Hood*

Light Trap*

* Hood and Light Trap Sold Separately

•

Constructed of high-quality polyurethane foam with curved blade

•

Designed for cold weather climates, it has a high insulation value reducing inlet freeze-up

•

Offers relatively high capacity at fully open position

•

Strong skin, highly resistant to outer forces

•

Tight housing seal and louver blade seals

PART

DESCRIPTION

ROUGH OPENING

CFM

APPROX. WEIGHT

90655

EX3415 Actuated

34.25” x 15” (869.95 x 381 mm)

2,950 @ .125 SP

8.3 lbs (3.7 kg)

EX2515 INSULATED WALL INLET

Easily Adjust Louvers to Direct Airflow to Desired Location Hood*

EX2515

Light Trap*

•

Independent directional louver blades direct incoming fresh air to desired location before it even enters the building - amount of air regulated with vertically insulated moving slide

•

Easily adjust louvers to direct airflow

•

Excellent for wider houses - avoids obstacles in houses including cages, laying nests, and construction beams

•

Easy to install and transport MADE IN USA

* Hood and Light Trap Sold Separately

PART

DESCRIPTION

ROUGH OPNG. OR DIMS.

CFM

APPROX. WT.

90651

EX2515 Actuated

22.5” x 15.5” (571.5 x 393.7 mm)

2,413 @ .12 SP

13 lbs (5.9 kg)

90653

EX2515 Light Trap

24” x 8” x 13” (610 x 203 x 330 mm)

5.5 lbs (2.5 kg)

90652

EX2515 Hood

28” x 19.5 x 11.5” (711 x 495 x 292 mm)

13 lbs (5.9 kg)

2018 POULTRY TIMES | WWW.DOUBLEL.COM | INFO @ DOUBLEL.COM | 563-875-6257

TJP TOPJET GRAVITY INLETS

PATENT NO. 6,475,078

TJP TOPJET GRAVITY AIR INLETS

Efficient Counterweight Inlet with Minimal Expense 48””

TJP1255, TJP1265, TJP1275 TopJet Air Inlets

TJP2655LT, TJP2665LT, TJP2675LT TopJet Air Inlets with Light Trap

TJP1255 Part 90740 TJP1265 Part 90741

TJP2655LT Part 90735 TJP2665LT Part 90738

TJP1255 opens at .055 SP TJP1265 opens at .065 SP TJP1275 opens at .075 SP

TJP2655LT opens at .055 SP TJP2665LT opens at .065 SP TJP2675LT opens at .075 SP

FRAMED OPENING (ONE INLET):

22” x 6.5” (558.8mm x 165.1mm) FRAMED OPENING (TWO INLETS):

WD48 Wind Deflector

(for use with two TJP1255 Inlets) Part 90715

Two TJP1255 Inlets snapped together

FRAMED OPENING:

46”

DOUBLE FRAMED OPENING

48.5” x 9” (1,231.9mm x 228.6mm)

46” x 6.5” (1,168.4mm x 165.1mm)

MADE IN USA

•

Most efficient counterweight wall inlet on market with minimal expense - used worldwide

•

Opens from the top, directing air to the center peak of house with no open ends or bottom leakage

•

Counterbalance design can be made with the different weights to open at different static pressures 0.55, 0.65, 0.75

•

Snap together design for side by side application

•

All durable PVC construction for long life - no corrosion or deterioration TOP VIEW

Lighter weighted TJP1255 Inlets Heavier weighted TJP1265 Inlets Fans

If minimum fans are on sidewall, the lighter weighted inlets are on the opposite wall from fans (if there is not enough opening, place the remainder on the fan side)

FRONT VIEW TOP VIEW 8’ Sidewall

With fans on endwall of the house, both lighter and heavier inlets will be evenly spaced on both sides of the house

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

6.5”

JWI INLETS & PVC FAN SHUTTERS

JWI GRAVITY WALL AIR INLETS Excellent in Cold Weather Conditions •

Adjustable counterweight allows for fine control of air movement

•

Negative pressure pulls back a frictionless styrofoam baffle to provide direct access of fresh air into your building

•

Insulated hinged cover can be closed tight in cold temperatures or adjusted to any degree for proper air distribution

•

Opens wide when plenty of air is needed; flow adjusts automatically to protect animals during cooler periods

PART

DESCRIPTION

ROUGH OPENING

CFM

APPROX. WT.

90812

JWI-1200 Gravity

22” x 14” (558.8 x 355.6 mm)

1,000 @ .05 SP

15 lbs (6.8 kg)

90824

JWI-2400 Gravity

45.5” x 14” (1,155.7 x 355.6 mm)

2,400 @ .05 SP

28 lbs (12.7 kg)

PATENT NO. 6,449,903

PVC FAN SHUTTERS

Energy Saving, Airtight Shutter

Formed (not welded) corners give PVC Fan Shutter extra strength and durability

•

Ideal for new construction or as replacment shutters

•

Constructed of heavy-duty, non-corrosive PVC that can withstand even the harshest of environments

•

Patented design with different sizes available custom build to fit opening

•

Easy to install, low-maintenance, and easy to clean

Animal Room - Front View

MADE IN USA

A B

Custom Built to Your Desired Size!

Easy to clean or repair; our shutters will not crack or break under normal conditions

Optional Connecting Bars eliminate shutter flutter and blade flying up

Withstands heavy pressure washing

2018 POULTRY TIMES | WWW.DOUBLEL.COM | INFO @ DOUBLEL.COM | 563-875-6257

ECOTIGHT PVC SHUTTER

Side profile with individual Eco Adapter Blade Clips designed to allow expansion / contraction and reduce air leakage / light

Rubber seal on the bottom of each blade to ensure a tighter seal

PATENT PENDING

Improves Fan Efficiency & Reduces Cold Air Leakage ECOTIGHT FEATURES

E A S I LY CUSTOM B U I LT T O YO U R DESIRED SIZES!

•

Manufactured to your desired custom size

•

Heavy-duty, durable twin wall profile frame for longer life and stability of shutter

•

Designed for expansion / contraction

•

Aerodynamic design for maximum air performance while minimizing light into room

BESS LAB TESTED

•

Based on a 30” Shutter, the EcoTight Shutter had

Old shutters need to be replaced? Great for retrofitting poultry house to improve house tightness

•

No blade flip-over or blade stuck in open position

•

Each blade pivots on a continuous fiber rod

•

Excellent cleanability with durability to withstand pressure washing

21.8% MORE AIRFLOW & 17.1% LESS AIR LEAKAGE than Double L’s current PVC Shutter (Airflow Only - No Fan) BESS Lab Tests: 16376 and 16377

MADE IN NORTH AMERICA

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

DIRECTAIRE STIR FANS

DOUBLE L’S BEST VALUE FAN WITH PROVEN PERFORMANCE

DIRECTAIRE 18”, 20”, & 24” STIR FANS 1/5 HP Sealed Motor for Years of Longer Life

18” STIR FAN UL LISTED UL LISTED TO CANADIAN SAFETY STANDARDS

20” STIR FAN

UL LISTED UL LISTED TO CANADIAN SAFETY STANDARDS

24” STIR FAN

PART

DESCRIPTION

DIMENSIONS

90618

DirectAire 18” Fan

21” diameter x 7.25” (533.4 x 184.2 mm)

3,500 / 4,000

16 lbs (7.3 kg)

90614

DirectAire 20” Fan

22.8” x 7.3” x 25” (580 x 185 x 635 mm)

4,350 / 5,250

17 lbs (7.7 kg)

90600

DirectAire 24” Fan

29” x 9” x 31” (737 x 229 x 787 mm)

5,600 / 6,580

18 lbs (8.2 kg)

•

Less heater cycle times - lower fuel costs

•

6 ft prewired cord and swivel / tilt mounting bracket

•

Widespread grill - better cleanability of fan

•

Great for old houses not tightly sealed; multidirectional; reduces cold spots in house

•

2-speed fan - high and low options with off switch

•

Proven performance - 85,000+ 18” fans sold

CFM

APPROX. WT.

1/5 HP SEALED MOTOR

120 V / 60 HZ

Three Reasons Why Double L Fans Are the Best in the Industry EXTRA AMPS TO SPARE

We know that in the real world fans get dirty. Very dirty. That’s why we designed our fans to have a much higher maximum amp rating than the operating amp rating. This allows the fan to continue to operate perfectly when dirty instead of burning out the motor.

OTHER FANS DIRECTAIRE FANS

EXCELLENT CCFM PER WATT (CIRCULATING CUBIC FEET PER MIN.) We know how important energy efficiency is to your operation. That’s why our 18” DirectAire Stir Fans offer CCFM/Watt ratings of up to 26.41.

SEALED MOTOR

Life in a confinement building is harsh if you’re a fan motor. That’s why our fan motors are sealed to keep out environmental dust to allow our fans to keep running at their full potential.

2018 POULTRY TIMES | WWW.DOUBLEL.COM | INFO @ DOUBLEL.COM | 563-875-6257

THERMOSTAT AND CLASSIC RED ROOSTER FLOORING

TH415 SINGLE STAGE THERMOSTAT

Designed for Use in Even Harshest Ag Environments •

Fast responding stainless steel sensor resists corrosion

•

Designed to provide precise control of heating, cooling, and ventilation systems; adjustable calibration dial

•

Designed to tolerate harsh environments, high humidity levels, and the most corrosive conditions

•

Water-resistant NEMA 4x enclosure resists moisture and gases found in corrosive ag buildings as well as airborne contaminants Volts A.C. 50/60 HZ Full Load Amps (inductive) Lock Rotor Amps Full Load Amps (resistive) VA Pilot Duty (VA/Watts)

120V 12A 48A 16A 125

Adjustable Knob Allows for Easy Recalibration

240V 10A 36A 16A 125

PART

DESCRIPTION

TEMPERATURE RANGE

50165

TH415 Single Stage Mechanical Thermostat

40° to 104° F (4° to 40° C)

CLASSIC RED ROOSTER FLOORING Dimensions are Great for Ramp to Nesters

2-YEAR WARRANTY MADE IN USA

PART

PRODUCT DESCRIPTION

•

45% open area permits excellent manure filtration with minimum build-up

•

Easy to install and maintain; plastic construction is corrosion-resistant and non-bacteria harboring

•

Each piece butts up to the next piece and is screwed to the support system using #12 or #14 x 1/2” galvanized or stainless steel screws

DIMENSIONS

APPROX. WT.

13508

Classic Red Rooster Flooring - White

18” x 32” (457.2 x 812.8 mm)

3 lbs (1.4 kg)

13508-1

Classic Red Rooster Flooring - Black

18” x 32” (457.2 x 812.8 mm)

3 lbs (1.4 kg)

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

RED ROOSTER NOL AND OL FLOORING

RED ROOSTER NOL AND OL BROILER / BREEDER FLOORING

Great for birds of all sizes & does not harbor bacteria

NON-OVERLAPPING (NOL) MKII RED ROOSTER

OVERLAPPING (OL) MKII RED ROOSTER

0.5” THICKNESS

2-YEAR WARRANTY 3/4” X 3/4” HOLE OPENINGS

PART

13/16” X 13/16” HOLE OPENINGS

MADE IN USA

PRODUCT DESCRIPTION

DIMENSIONS

APPROX. WT.

13504

NOL Red Rooster Flooring - White

24.4” x 48” x .5” (620.8 x 1,219.2 x 12.7 mm)

8 lbs (3.6 kg)

13507

NOL Red Rooster Flooring - Black

24.4” x 48” x .5” (620.8 x 1,219.2 x 12.7 mm)

8 lbs (3.6 kg)

13502

OL Red Rooster Flooring - White

23.9” x 48.6” x .5” (608.1 x 1,235.2 x 12.7 mm)

8 lbs (3.6 kg)

13501

OL Red Rooster Flooring - Black

23.9” x 48.6” x .5” (608.1 x 1,235.2 x 12.7 mm)

8 lbs (3.6 kg)

RED ROOSTER VS. WOOD SLAT

GREAT FOR BIRDS OF ALL SIZES!

2018 POULTRY TIMES | WWW.DOUBLEL.COM | INFO @ DOUBLEL.COM | 563-875-6257

RED ROOSTER NOL AND OL FLOORING

RED ROOSTER FEATURES & BENEFITS •

50% open area permits excellent manure filtration with minimum build-up for a clean, sanitary environment

•

Neutral polypropylene does not absorb body heat from birds and improves production rates

•

Easily installed on 2” x 4” or 2” x 6” wooden supports - flooring can be cut to specific sizes

•

Does not deteriorate and does not need to be replaced after every flock of birds like wooden slats

•

Used with success under birds of all sizes - from little chick to large chicken and is a stable structure for walking with minimal sag MADE IN USA

0.5 THICKNESS NON CORROSIVE AND NON-POROUS HIGH QUALITY POLYPROPYLENE SURFACE

EASY TO POWER WASH CLEAN APPROX. 55% MANURE FILTRATION

WILL NOT HARBOR BACTERIA, ROT, RUST, OR ABSORB WATER LIKE WOODEN SLATS

REDUCTION OF FOOT PROBLEMS BIRDS ARE PROTECTED FROM FOOT PAD AND HOCK INJURIES

REINFORCED PRE-MOLDED SCREW HOLES

FOR FAST ASSEMBLY

REDUCTION OF BREAST BLISTERING & SLIVERS

CAN BE CUT TO SPECIFIC SIZES

NO REPORTS OF BREAST BLISTERING ON RED ROOSTER FLOOR . . . AND NO CHANCE OF WOODEN SLIVERS EVER

NOT AS LABOR INTENSIVE TO INSTALL OR CLEAN AS COMPETITION

SMOOTH, NON-POROUS SURFACE IS EASY TO CLEAN AND DISINFECT BY CARRYING 4’ SECTIONS OUT OF HOUSE FOR EASY CLEANING WITH PRESSURE WASHER WITHOUT HAVING TO DISASSEMBLE FLOORING

SLATS PROVIDE A STRONG WALKING SURFACE WITH MINIMAL SAG

- HIGH QUALITY PRODUCTS AND SERVICES SINCE 1973

DOUBLE L GROUP, LLC

Since 1973, Double L Group has been committed to providing high-quality products and services worldwide that are based on value, customers needs, and excellent sales support. We strive to provide our distributors and customers with innovative products with the best return on investment.

SWINE DIVISION

POULTRY DIVISION • • • • • • •

• • • • • • •

Attic and Wall Inlets Attic Airlock Flooring Shutters Stir Fans Actuator Thermostats

Attic and Wall Inlets Ductwork Shutters Flooring Pig Mat Curtain Pockets Accessories

To view our full product lines, visit

www.doublel.com

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2020 Beltline Road, PO Box 324, Dyersville, Iowa 52040-0324 toll-free 800-553-4102 ph563-875-6257 fx 563-875-6258 e-mail jzitterg@doublel.com web www.doublel.com

DISCLAIMER OF WARRANTIES AND LIMITATION OF REMEDIES: DOUBLE L GROUP, LTD. DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. UNDER NO CIRCUMSTANCES, SHALL DOUBLE L GROUP, LTD. OR ANY OF ITS EMPLOYEES, DIRECTORS, OFFICERS, OR AGENTS, BE LIABLE FOR ANY DIRECT OR INDIRECT LOSSES OR DAMAGES ARISING FROM OR RELATED TO ANY PRODUCT PURCHASED, WHETHER SUCH DAMAGES ARE GENERAL, SPECIAL, CONSEQUENTIAL, INCIDENTAL, ECONOMIC, EXEMPLARY OR OTHERWISE (INCLUDING BUT NOT LIMITED TO DAMAGE OR INJURIES TO PERSONS, PROPERTY, OR ANIMALS). WHETHER IN TORT OR CONTRACT, EVEN IF AN AUTHORIZED REPRESENTATIVE OF DOUBLE L GROUP, LTD. HAS BEEN ADVISED OF OR SHOULD HAVE KNOWN OF THE POSSIBILITY OF SUCH DAMAGES.

WHY DOUBLE L?

2020 Beltline Road, PO Box 324, Dyersville, Iowa 52040-0324 toll-free 800-553-4102 ph563-875-6257 fx 563-875-6258 e-mail jzitterg@doublel.com web www.doublel.com DISCLAIMER OF WARRANTIES AND LIMITATION OF REMEDIES: DOUBLE L GROUP, LTD. DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. UNDER NO CIRCUMSTANCES, SHALL DOUBLE L GROUP, LTD. OR ANY OF ITS EMPLOYEES, DIRECTORS, OFFICERS, OR AGENTS, BE LIABLE FOR ANY DIRECT OR INDIRECT LOSSES OR DAMAGES ARISING FROM OR RELATED TO ANY PRODUCT PURCHASED, WHETHER SUCH DAMAGES ARE GENERAL, SPECIAL, CONSEQUENTIAL, INCIDENTAL, ECONOMIC, EXEMPLARY OR OTHERWISE (INCLUDING BUT NOT LIMITED TO DAMAGE OR INJURIES TO PERSONS, PROPERTY, OR ANIMALS). WHETHER IN TORT OR CONTRACT, EVEN IF AN AUTHORIZED REPRESENTATIVE OF DOUBLE L GROUP, LTD. HAS BEEN ADVISED OF OR SHOULD HAVE KNOWN OF THE POSSIBILITY OF SUCH DAMAGES.

BEST VALUE & RETURN FOR YOUR INVESTMENT • • •

High Quality Materials and Products Quality Design for Compact Shipping Ventilation Products are BESS Lab Tested

•

3D Animation, Product Information, and Installation Videos

•

Informative Website

info@doublel.com

(563) 875-6257 or 1-800-553-4102 www.doublel.com/poultry-division.html

2020 Beltline Road, PO Box 324, Dyersville, Iowa 52040-0324 toll-free 800-553-4102 ph 563-875-6257 fx 563-875-6258 e-mail info@doublel.com web www.doublel.com PO Box 324, 2020 Beltline Road, Dyersville, Iowa 52040-0324 toll-free 800-553-4102 ph563-875-6257 fx 563-875-6258 e-mail info@doublel.com web www.doublel.com

DISCLAIMER OF WARRANTIES AND LIMITATION OF REMEDIES: DOUBLE L GROUP, LLC. DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. UNDER NO CIRCUMSTANCES, SHALL DOUBLE L GROUP, LLC. OR ANY OF ITS EMPLOYEES, DIRECTORS, OFFICERS, OR AGENTS, BE LIABLE FOR ANY DIRECT OR INDIRECT LOSSES OR DAMAGES ARISING FROM OR RELATED TO ANY PRODUCT PURCHASED, WHETHER SUCH DAMAGES ARE GENERAL, SPECIAL, CONSEQUENTIAL, INCIDENTAL, ECONOMIC, EXEMPLARY OR OTHERWISE (INCLUDING BUT NOT LIMITED TO DAMAGE OR INJURIES TO PERSONS, PROPERTY, OR ANIMALS). WHETHER IN TORT OR CONTRACT, EVEN IF AN AUTHORIZED REPRESENTATIVE OF DOUBLE L GROUP, LLC. HAS BEEN ADVISED OF OR SHOULD HAVE KNOWN OF THE POSSIBILITY OF SUCH DAMAGES.