2023/2024 in Hungary
Capacity increase and new capabilities
Hungary capacity overview 3 Füzesabony 4 Fosber S/Line 370 corrugator 5 Göpfert Ovation 13/21 7C printer 7 Bobst Mastercut 2.1 9 Bobst FFG 1636 flexo folder gluer 11
Content
Energy saving
Improved waste management
Material optimizition
Inbound logistics development
Capacity increase to support our growth ambitions
New capabilities in HQPP
Full scale of printing services: flexo, offset, digital, HQPP, screenprint
BRC certification for 2 sites
Qualitylab and equipments
Quality camera controls
Safety Guard
Q
€ Hungary 3
CAPACITY INVESTMENT SUSTAINABILITY OILOFTROPGNITNIRP
YTEFASDNAYTILAU
Energy saving
More performance with less paper
Automated internal logistics
+30% capacity increase in total
50% increased capacity on the corrugator
State-of-the-art HQPP 7 color HQPP printing machine
OILOFTROPGNITNIRP
YTEFASDNAYTILAU
Stepchange in product quality due to enhanced quality control systems
CAPACITY INVESTMENT SUSTAINABILITY
Q
€ Füzesabony 4
Fosber S/Line 370 corrugator
Empowering sustainability
The efficient use of materials and combined with the right grooves results in lighter cardboard sheets using a minimum amount of material while maximizing productivity protection. This has a positive effect on the carbon footprint and supports the achievement of sustainability goals and the fulfillment of customer needs.
Improving Performance
The new technology with precise setting and thoughtful raw materials usage increases the strength of the board. It provides reliability, which is crucial for the stability in the supply chain.
Driving e ciency
Faster production through short set-up times giving flexibility when switching between different types of boardgrade.
Boosting quality
The volume produced in 1 year in 3 shifts is more than twice as large as BARCELONA
Advanced quality assurance with camera systems, automatically monitorizing and adjusting the machine operation to ensure continuous quality.
Füzesabony 5 Fosber S/Line 370 corrugator
Fosber S/Line 370 corrugator
Technical parameters
• Max width: 2800 mm
• Max speed: 370 m/min
• Sheet capacity: average 28,000 m2/hour
• Flute types: C, B, R, E and ER, BC
• Automatic waste ejection
• Oil free slitting, oil free cutting
• Syncro Corrugator Control and Process Control
Füzesabony 6 Fosber S/Line 370 corrugator
Print that makes an impression
Packaging plays an important role in representing brands to consumers. Eye-catching visual appearance is key, whether the box is on store shelves or deivered to the door.
HQPP technology brings customized, close to photo realistic solution to life.
Optimization
It offers a high-quality alternative to offset printing for larger quantities. It gives opportunity to choose the right printing technology in line with your brand strategy.
Supreme quality
Monitoring system with cameras checks prints and removes defective prints automatically ensuring the highest quality.
Paper printed in 1 hour is enough to wrap the glass surface of the Louvre Pyramid 28 times
Füzesabony 7 Göpfert Ovation 13/21 7C Printer
Göpfert Ovation 13/21 7C Printer
High Quality Post Printer 7 colors
Technical parameters
• Up to 7 colors with IR and UV dryer / 6 colors + varnish
• Sheet dimensions:
min: 460mm x 600mm
max: 1,270mm x 2,100mm
• Print quality: coated - 122 lpi, Uncoated - 87 lpi
• Max print surface: 1,250mm x 2,100mm
• Max print speed: 14,000 sheets/hour
• Quality control
Füzesabony 8 Göpfert Ovation 13/21 7C Printer
Ultimate productivity in die cutting for exible service
The highest productivity is provided by speed, quick changeover, and allowing two or more blanks to be cut from a single sheet, which enables flexible service to meet customer needs.
Relability in quality
A fully automated register function ensures unmatched sheets are identified as cameras scan the registration marks printed on the sheets and then adjust the sheets for printing to reduce the registration to within 1/64".
Advanced processes for sustainability
The reduced scrap and the preservation of the sheet integrity contribute to the reduction of waste from production, thereby hitting sustainability goals.
Quantity of cardboard cut in 1 hour is equivalent to 2 football pitches
Füzesabony 9 Bobst Mastercut 2.1
Bobst Mastercut 2.1
Autoplaten® die-cutter
Technical parameters
• Capacity: 7,500 sheets/hour
• Sheet dimensions:
min: 730mm x 520mm
max: 2,100mm x 1,300mm
• Fully automated production line: Automatic loading
Separator
Stacking and pallettizing
10
Füzesabony Bobst Mastercut 2.1
State-of-the-art large inliner
Multifunctionality
Thanks to the configuration with flexo-printer, die-cutter, folder, gluer we get packaging ready for shipment in one pass.
Optimal choice
It offers versatility in manufacturing with the ability to produce a wide range of boxes, from the RSC boxes to complex die-cut boxes, in either single-color or multi-color flexo printing, even in small order quantities.
Adding value for quality
Highest accuracy slotting and die cutting assure precise folding for perfectly produced packaging. Unmatched printing quality combined with complex die-cutting for added-value boxes.
From April 2024
glueing
printing cutting folding
stacking
Füzesabony 11 Bobst FFG 1636
Bobst FFG 1636
Flexo folder gluer
Technical parameters
• Production speed up to 33,000 boxes/hour
• Fully automated slotter
• Posilock system for quick change of die-cutting forms
• Cutting dimension:
min: 500mm x 700mm
max: 2,100mm x 3,600mm
• For one color and 3 color jobs
• High productivity on RSC (regular slotted container) boxes and complex die-cut boxes.
From April 2024
Füzesabony 12 Bobst FFG 1636
Get in touch
@dssmithgroup
At DS Smith we are committed to driving innovation and sustainability in partnership with our customers.
DS Smith
DSSmith.Group
ds.smith.sales@dssmith.com
Let’s create a sustainable packaging future, together!
Start the Cycle and get in touch today to develop eco-friendly solutions and understand more about what these trends could mean for your packaging design and messaging.
