STEAM SKY
STEAM SKY
Understanding the symbols on the appliance BEFORE USING THIS APPLIANCE, READ AND COMPLY WITH THESE USER INSTRUCTIONS. KEEP THESE INSTRUCTIONS FOR CONSULTATION WHEN REQUIRED AND PROVIDE THEM WITH THE APPLIANCE IF PASSED ON THE SUBSEQUENT OWNERS. BEFORE USING THE APPLIANCE FOR THE FIRST TIME, YOU MUST READ THE SAFETY REGULATIONS GIVEN IN THIS MANUAL. ANY DAMAGE CAUSED DURING TRANSPORTATION MUST BE PROMPTLY NOTIFIED TO YOUR RETAILER.
WARNING!!! STEAM…. DANGER OF SCALDING.
WARNING!!!
READ THE OPERATOR MANUAL.
OPERATOR MANUAL; OPERATING INSTRUCTIONS.
DANGER OF SCALDING! ! WEAR PROTECTIVE GLOVES.
APPLIANCE WITH SOUND PRESSURE LEVEL > 85db WEAR PROTECTIVE EAR MUFFS.
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ENVIRONMENTAL PROTECTION
ALL PACKAGING IS RECYCLABLE. THE PACKAGING MUST NOT BE DISPOSED OF IN THE HOUSEHOLD WASTE, BUT MUST BE DELIVERED TO AN AUTHORISED COLLECTION CENTRE.
DECOMMISSIONED RECYCLABLE
APPLIANCES
MATERIALS
AND
CONTAIN SHOULD
PRECIOUS
THEREFORE
BE
DELIVERED TO A COLLECTION CENTRE. ELECTRICAL AND ELECTRONIC
APPLIANCES,
BATTERIES,
OIL
AND
SIMILAR
SUBSTANCES MUST NOT BE RELEASED INTO THE ENVIRONMENT. PLEASE DISPOSE OF THESE USING APPROPRIATE SEPARATED WASTE COLLECTION SYSTEMS. SUBSTANCES SUCH AS ENGINE OIL, DIESEL, PETROL OR OTHER FUELS MUST NOT BE RELEASED INTO THE ENVIRONMENT. PROTECT THE SOIL, DISPOSE OF USED OIL IN COMPLIANCE WITH ENVIRONMENTAL LAWS.
The user may return the appliance for disposal to the retailer when purchasing a new equivalent appliance, on a one-to-one basis.
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1.
TABLE OF CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 8. 10. 11.
TABLE OF CONTENTS SAFETY REGULATIONS CONNECTION TO THE MAINS WATER SUPPLY INTRODUCTION TECHNICAL FEATURES NOMENCLATURE TECHNICAL DRAWINGS USER INSTRUCTIONS MAINTENANCE BEFORE CONTACTING THE TECHNICAL ASSISTANCE CENTRE DECLARATION OF CONFORMITY
2. SAFETY REGULATIONS ▪
Do not open or remove parts of the machine for any reason, if the appliance has an operating fault or malfunction, remove the power plug and contact an authorised technical assistance centre or the store where the appliance was purchased.
▪
The appliance must be connected to the mains power by a qualified electrician, and must conform to the contents of IEC 60364-1.
▪
If the power cable is damaged, it must be replaced by the manufacturer or a technical assistance centre, or in any case by a person with similar qualifications, in order to prevent all risks.
▪
ATTENTION. It’s mandatory that the lifting up of the unit with a forklift must be done with the respective supplied supports. Ignoring this indication can damage the unit and cause crushing accidents. Follow the instructions under chapter 8.3 for more details.
▪
SAFETY VALVE This appliance is fitted with two safety valves designed to ensure the safety of the appliance if any other primary control elements were inefficient (due to a fault). Due to the extreme importance of these components and to avoid compromising the safety of the appliance, they must be replaced (by an authorised technical assistance centre) every 2 years from the date of purchase.
▪
PRESSURE SWITCH (PRS1) This appliance uses a pressure switch to control and maintain the pressure at the set levels (see “rated pressure” on the technical label on the appliance).
▪
SAFETY PRESSURE SWITCH (PRS2) This device permanently switches off the power to the appliance in the event of excessive pressure in the boiler.
▪
DISCHARGE OF BOILER SLUDGE (DRAINAGE) The appliance automatically signals the need to drain the sludge on the display, in this case the wording C A L C will flash alternately with the current screen displayed. Pag. 4
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▪
WARNING. This machine was designed for use with a detergent supplied or recommended by the manufacturer. The use of other detergents or chemicals may compromise the safety of the operator and the machine.
▪
WARNING. Risk of explosion. Do not spray flammable liquids.
▪
WARNING. Do not use the machine if there are any persons standing within the radius of action.
▪
WARNING. High pressure jets can be hazardous if used improperly. Do not direct the jets towards persons, live electrical equipment or towards the machine.
▪
WARNING. Do not direct the jet towards yourself or other persons to clean clothing or footwear.
▪
WARNING. Water that has passed through the backflow prevention devices is not potable.
▪
Disconnect the mains power by removing the plug from the power socket, before carrying out any maintenance.
▪
WARNING. This appliance must not be used by children or unqualified persons.
▪
Watch over any children to make sure that they do not play with the machine.
▪
WARNING. To ensure the safety of the machine, use only original spare parts supplied or approved by the manufacturer.
▪
WARNING. The hoses, accessories and couplings are very important for the safety of the machine. Use only hoses, accessories and couplings recommended by the manufacturer.
▪
WARNING. Do not use the machine if the power cable or important parts of the machine have been damaged, for example the safety devices, pressurised pipes, or the trigger gun.
▪
WARNING. When using an extension cable, the plug and socket must be watertight.
▪
WARNING. Inappropriate extension cables may be hazardous.
▪
The data concerning hand/arm vibrations are not mentioned for this appliance, as they are less than 2.5 m/s².
▪
WARNING. The detergent injection on this appliance must not be used continuously, use only intermittently, 20 seconds ON 20 seconds OFF. Do not run the detergent function continuously for more than 2 minutes.
▪
When using detergents (non foaming for extraction machines), follow the specific instructions given on the original packaging: usually this is 1 litre of detergent for every 10 litres of water (detergent percentage approximately 10%), taking care to pour the detergent in first in order to obtain a better mixture. Take great care of the detergent used, as some that are available on the market, when heated to over 100°C, thus to a gaseous state, may produce highly toxic vapours. Check the technical data sheet of the product or consult your supplier.
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â–Ş
WARNING. In the event of accidental contact with the detergent used, strictly follow the instructions given on the package and the relative safety data sheet.
â–Ş
Wear ear protection and gloves when using the appliance.
3. CONNECTION
TO
THE
MAINS
WATER
SUPPLY The appliance must be connected to the mains water supply by qualified staff. Use a set of new pipes and couplings suited for use with foodstuffs, do not reuse the set (couplings, pipes, gaskets, adapters, etc.) for a new connection. As the appliance is mobile, it is not supplied with a mains water connection pipe due to the variable position and the distance of the appliance to the water connection point.
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4. INTRODUCTION
Dear Customer, Congratulations for choosing this appliance.
With a view to improving and continuously updating our production, supplying increasingly innovative models, TECNOVAP has designed and produced STEAM SKY.
This product is equipped with a reliable stainless steel boiler able to produce a constant, powerful supply of steam (24 hours a day) thanks to the automatic water refilling system.
STEAM SKY is also equipped with a patented self-regenerating water filter system, used to eliminate the calcium carbonate in the water and improve performance, drastically reducing the need for maintenance due to limescale deposits, and also has a detergent tank for injecting detergent at 90-160°C and an overheated water injection system.
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5. TECHNICAL FEATURES 5.1 Generator FACTORY:
TECNOVAP SRL
VIA DEI SASSI 1A 37026 PESCANTINA VERONA ITALY
Model
Steam Sky
Code
7W01010
Rated Voltage
V
230
Current type
Hz
50 1~
Rated Power
kW
0.5
Kcal/h
35000 (40kW)
kPa
1000
bars
10
kPa
1200
bars
12
Max. Steam Rated Flow
g/min
916
Max. Steam Rated Flow
Kg/h
55
°C
184
KPa
600
bars
6
KPa
50
bars
0.5
N
< 20
m/s²
< 2.5
Sound pressure level LPa
dB
< 70 dB(A)
Mass
kg
165
Water tank capacity
l
30
Detergent tank capacity
l
14
Fuel tank capacity
l
18
Rated Power Boiler Rated Steam Pressure
Permissible Steam Pressure
Max temperature Max. inlet water pressure
Min. inlet water pressure Kickback forces Hand-arm vibration
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5.2 Water softener filter
Resin tank capacity
8.3 litres
Saline tank capacity
2 litres
Q.ty of cationic resin used
6 litres
Salt consumption for regeneration
2 kg
Water consumption in regeneration
25 litres
Inlet water hardness
30° (French)
Outlet water hardness
0° (French)
Saline tank inlet pressure
0.8 bar
Length of regeneration cycle
35 min
Total qty litres at 0° (French)
600
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6. NOMENCLATURE Steam Sky
Geyser accessories
01) Power cable
30) Geyser hose with handgrip
02) Power cable winder brackets
31) Electro-hydraulic coupling
03) Handle
32) Steam supply safety lever
04) Main switch
33) Detergent button switch
05) Control Panel
34) Heated water button switch
06) Mains water connection
35) Lance 100 / 400 / 800 / 1200 mm
07) Water tank
36) Round nozzle
08) Detergent tank
37) Window cleaner with diffuser 250 / 350 / 450 mm
09) Diesel tank
38) Steam brush with bristles 250 / 350 / 450 mm
10) Salt tank
39) Weed killer hood
11) Steam coupling 1
40) Stainless steel floor scrubber with brushes
12) Steam coupling 2
41) 4 cm flat nozzle with scraper
13) Resin regeneration drain
42) Stainless steel brush
14) Boiler drainage cap
43) 1 cm flat nozzle
15) Boiler drainage key 16) Water filter 17) Water tank drainage cap 18) Detergent filter 19) Detergent tank drainage cap 20) Geyser lance holder bracket 21) Front lifting support 21A) Blocking spring plunger front support 22) Rear lifting support 22A) Blocking spring plunger rear support 23) Parking brake
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7. TECHNICAL DRAWINGS
10
03 04
02
20 05
08
12
06
07 09 01 11 13 23
21A
22A
14
16 21
22
15
17
18 19
KIT GEYSER 10 bar
36
34 33
35
32 37 30 31
39 40
41
42
43
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CONTROL PANEL (POS. 5) Low Diesel indicator Indicates the diesel tank is empty. Steam ready indicator When this lights up, it means that the generator is ready for use and that you can start work. Low Water indicator Indicates that the water tank is empty, and is accompanied by an intermittent buzzer, when on it is not possible to use the overheated water and no steam will be produced. Low Detergent indicator When on, this indicates that the detergent tank is empty. It is accompanied by a continuous buzzer. Warning!: The continuous signal has priority over the alternate water signal, to be sure check which of the warning lights are on. System ON The electronic unit, the steam solenoid valves, the boiler refilling pump are powered. Mains water Water being delivered from the mains water supply, the LED ON continuously indicates that the water inlet is open. Boiler ON Switches on the burner, the detergent pump and the “overheated water” solenoid valve. If there is no water in the boiler the LED flashes and the burner will not come on until the liquid in the boiler reaches the set level, in which case the LED stops flashing and stays on. Burner block If the block light comes on there may be a fault in the burner, e.g.: no diesel, water, etc. The system attempts to switch the burner on three times, if the appliance does not start the burner (also in this case) is switched off automatically. Sometimes this may happen if there is low fuel in the tank and if there is air in the diesel pump, due for example to the appliance being moved. To switch off the light and reset the system, press and hold down the button on the side (approximately 10 seconds). Then press the “boiler on” button again to start the burner. Starter indicator Shows that the burner starting system is working correctly, the light goes off automatically a few seconds after the heating system has come on.
Steam supply coupling 1 Shows the supply level of steam connector 1: minimum, medium or maximum.
Steam supply coupling 2 Shows the supply level of steam connector 2, this coupling has only one flow rate, so the indication refers exclusively to one level.
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Detergent purging button and pressure / temperature display. Shows the “total working hours” counter memory (C1) (hour counter/totaliser). Shows the “partial hours” counter memory (C2), this counter can be reset by the user. Clock setup button (the time is shown only when the appliance is in stand-by).
8.
USER INSTRUCTIONS
(a) Remove the caps from the tanks (7 and 8) and add water and detergent to the respective tanks, take great care in this phase as incorrect filling (detergent in the water tank and water in the detergent tank) will cause a generator failure. (Refer to the symbols near the top-up cap.) (b) When using detergents (non foaming for extraction machines), follow the specific instructions given on the original packaging: usually this is 1 litre of detergent for every 10 litres of water (detergent percentage approximately 10%), taking care to pour the detergent in first in order to obtain a better mixture. Take great care of the detergent used, as some that are available on the market, when heated to over 100°C, thus to a gaseous state, may produce highly toxic vapours. Check the technical data sheet of the product or consult your supplier. The detergent tank must be topped up only with detergent diluted with water but not only with water, unless this is demineralised. Using only (non-demineralised) water instead of detergent will cause a failure in the mixing circuit. (c) Insert the plug (1) in the power socket, making sure that the voltage and amperage correspond to the values given on the machine data plate. (d) Switch on the appliance by turning the main switch to ON. Press the buttons st-by..
..and “boiler on”
.
(e) The appliance is fitted with a system to protect against thermal shocks. If there is no water in the boiler, the system automatically disables the burner, this situation is indicated by the flashing LED on the “boiler on” button . The system may also cut in after filling the boiler following sludge draining during maintenance.
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Partial counter reset Switch off the appliance using the main switch on the side of the control panel, press and hold down both buttons
, switch the appliance back on by turning the switch to ON,
after the LED control release the buttons, the counter C2 is reset to 0000. Clock settings Switch off the appliance using the st-by button
(the main switch must remain ON.).
The display shows the time, to adjust the clock press decrease the time shown.
then use the -/+ buttons
to increase or
Notes: The timer has a buffer battery to maintain the clock settings in the memory, if the appliance is not powered for more than 30 days the timer is initialised and must be reset. Boiler cleaning signal C A L C The controller was programmed to warn the user of the need for routine maintenance; the system is programmed to signal every 20 hours of effective work (steam solenoid valve on). Proceed as described in section 9.2. “boiler maintenance” to drain the liquids. C A L C signal reset After maintenance by the user, hold down the button
and switch off the appliance using the button
, the C A L C signal will be reset. Detergent top-up When the detergent in the tank is finished, the appliance signals this state by switching on the light and emitting a continuous buzzer, the detergent pump will automatically be disabled, then top up the detergent in the tank (8). Note: the detergent buzzer (continuous) has priority over the no water (intermittent buzzer). Water treatment and integrated filter regeneration system The appliance is equipped with an integrated water treatment system and an automatic filter regeneration device. The filter can deliver 600 litres of water, after which the system switches off automatically and the display indicates “REGEN”. For more flexibility, the system warns of the need to regenerate the filter after 400 litres of treated water (the display flashes “REGEN” alternately) delivering another 100 litres, then the wording remains fixed on the display and the system supplies the last 100 litres of water before switching off. (Refer to section 9.1 “maintenance” for the filter regeneration method).
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8.1. ANTIFREEZE MODE (Optional) The antifreeze mode has the function to keep the interior of the device heated when the unit is operated at low temperatures. To activate this mode manually move the grid that is located on the right side of the machine upwards (on “winter” position) closing in this way the air flow versus the outside, press the “boiler activation switch”
and hold it for 5 seconds, the HOT mode (for summer) or
COLD mode (for winter) will be alternatively activated. With the COLD mode set the fan inside the unit will remain ON. Attention!! When the outside temperature is over 2°C it is recommended to move the grid downwards (on “summer” position) and to switch the operation mode on the electronic panel to HOT.
8.2. USING STEAM SKY WITH GEYSER KIT Warning!! Switch off the steam generator before connecting the hose.
Insert the steam plug (31) in the steam coupling (11 or 12) on the machine and turn the locking lever. Insert the required lance (35) on the Geyser handgrip (30) and screw the nozzle (36) or other optional accessories (37-38-39-40-41-42-43) on the lance, depending on the cleaning to be done. Now your lance is ready for use. Switch on the main switch (4) and buttons (depending on the model) until the light
for steam production and wait 3-8 minutes comes on, indicating that there is steam in the boiler.
Press the lever (32) on the grip to produce the steam. If required press at short intervals the button (33) to produce detergent or the button (34) to produce overheated water. Both the detergent and the overheated water function must be run at intervals (e.g. 20 seconds on 20 seconds off), neither function works continuously. The detergent and overheated water are delivered only if the steam outlet is active and the “steam ready” LED
is on.
Warning!! The button (34) on the handgrip releases overheated water under pressure at a temperature which can reach 180°C, be very careful not to press this accidentally and make sure that the jet never points at persons or animals.
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8.3. LIFTING OF THE UNIT The lifting up of the unit must only be done with the supplied supports (21) and (22), ignoring this indication can represent a source of danger for the user and provoke the rupture of this unit’s filters. Insert the front support (21) in its proper fitting by pulling the blocking spring plunger (21A). Make sure the blocking spring plunger turns into its original position once the lifting support has been inserted into its proper fitting, proceed the same way for the rear support (22) by pulling the blocking spring plunger (22A).
9.
MAINTENANCE
9.1. Water filter regeneration a) Connect the pipe from the mains water to the coupling (06). b) Connect a water drainage hose on the coupling (13). c) Open the cap (10) and add water softener salt to the container (approximately 2kg), close the cap tightly to prevent saline water from leaking out of the container. (when adding the salt, the water in the container will come out to make room for the salt, the liquid is expelled into the bottom of the machine, you are therefore advised to do this outdoors). d) Insert the plug (01) into an electrical socket e) Turn the main switch to ON f)
Press and hold down the button
for a few seconds (the display will indicate “REGEN” with a
bright light) release and press button
immediately to start the regeneration process.
It is also possible to force the regeneration process even if there is no warning, by proceeding in the manner described above. The process takes about 35 minutes and it is not possible to use the appliance until it is finished, even by switching the power off and then on again.
9.2. Boiler maintenance IMPORTANT DISCONNECT THE POWER SUPPLY BEFORE CARRYING OUT ANY MAINTENANCE.
WARNING DANGER OF SCALDING The machine must only be cleaned when cold (generator switched off for at least 5 hours), in the Pag. 16
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following manner: (for this reason we advise you to perform maintenance at the start of the next use, provided that at least 5 hours have passed between one use and the next). The appliance is equipped with a maintenance warning system, which informs the user of the need to clean the boiler. The system is programmed to signal this condition after 20 effective working hours, the display will show â&#x20AC;&#x153;C A L C â&#x20AC;?. When this warning is displayed, the machine can in any case be used, completing the job started, then switch off the appliance at the main switch and remove the power plug. Place a suitably sized basin under the machine and remove the drainage cap (14) underneath, wait for the boiler to be emptied completely.
Clean any dirt off the cap with running water, check that the gasket on the bottom of the cap is in good condition and replace if necessary (contact your supplier for spare parts) and screw the cap back on the machine. Open respectively caps (17) and (19) and clean the filters (16) and (18) (using water) if necessary. Replace the caps and filters, taking care to position the gaskets on the caps correctly on the bottom. After cleaning, plug the power plug (1) back into the electrical socket, turn the main switch (4) and press buttons
. Remember to press the steam supply safety lever (32) to bleed out any air in the
empty boiler. Wait for the refilling cycle to be completed (approximately 3 min.). After completing boiler maintenance, proceed by following the instructions described in paragraph (d) of chapter 8.
9.3. Detergent pump reactivation The following procedure must be performed exclusively if no detergent is delivered from the accessory after topping up. 1) Switch on the appliance using only button
, button
must remain switched off.
2) Press the detergent button (33) and press the steam supply safety lever (32) on the grip, then pressing button
on the control panel to run the detergent pump, hold this down until detergent
comes out of the accessory. 3) The detergent is now triggered, and the appliance is ready for use.
9.4. Filter maintenance Remove the filter inside the mains water coupling (6) by gripping the tab in the centre of the filter with a pair of pliers, then clean and replace.
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9.5. Accessory maintenance Grease the joints of the accessories when required.
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10.
BEFORE CONTACTING THE TECHNICAL ASSISTANCE CENTRE FAULT
POSSIBLE CAUSE
REMEDY
The machine does not produce The power may be off.
Check that the power plug (1) is correctly
steam.
inserted, that the main switch (4) is on and that
Safety devices have cut in.
the buttons The red “low water”
The water tank (7) is empty.
have been pressed
Add clean water to the water tank (7).
comes on. The detergent injection does not The detergent tank (6) is empty. work. The boiler button
is off.
The steam ready light
is off.
Top up the detergent in the tank. Press the “electrical resistors on” button. Wait for the
“steam ready” light to come on
(approx. 175°C) There is air in the mixing circuit.
Reactivate the pump (see maintenance section 9.2).
Steam does not come out. A) Boiler not yet under pressure (light
A) Wait a few minutes.
off). B) The safety lever (32) has not been pressed.
B) Press the safety button (32) to produce steam.
Steam leaks out of the joints Check the wear on the o-ring gaskets.
Clean and lubricate the gaskets.
between
If required, replace them with the spare parts
the
different
accessories.
supplied.
“ALL1” shown on the display.
Water filters blocked, incorrect power to the Clean the water tank filter, check that the power appliance, drainage cap missing.
voltage corresponds to the value indicated on the technical label. Replace the drainage cap.
“ALL2” shown on the display.
Temperature threshold exceeded, drainage cap Replace the drainage cap, bleed the air from the missing, boiler under pressure after sludge boiler using the steam switch on the steam gun
Flashing
draining.
supplied.
Mains water protection on.
Check the coupling (6) pressure and water.
light.
Remove and clean the filter inside the mains water coupling.
A few drops of water leak out When starting work condensation forms due to After using for a few minutes the problem from the accessories.
the difference in temperature between the disappears. steam and the accessories.
Noise inside the generator.
If it persists, clean the boiler.
As it cools, after 6-7 hours the boiler creates an Wait for the pressure to stabilise (2-3 minutes) internal depression, which when switched back and the noise stops. on causes vibrations.
The
accessories
don’t
fit The joints and snap-on couplings are dirty.
Clean and lubricate the joints on the accessories.
perfectly.
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11. DECLARATION OF CONFORMITY
DICHIARAZIONE DI CONFORMITA’ CE (EC DECLARATION OF CONFORMITY)
TECNOVAP S.R.L. con la presente dichiara che: la macchina per pulizia a vapore modello: (Certifies that the steam cleaning machine model:) Steam Sky Risulta conforme alle specifiche delle direttive (conforms to the specifications of directives) 2006/95/CE 2004/108/CE 2006/42/CE 2002/95/CE Per il controllo della conformità alle sopraindicate direttive, sono stati seguiti i seguenti standard: (For the checking of conformity to the above directives, the following standards have been used):
Riferimento alle norme armonizzate: (Reference to harmonized standards):
EN 60335-1 EN60335-2-79 EN 55014-1 EN55014-2 EN 61000-3-2 EN 61000-3-3
PESCANTINA – VERONA (ITALY) 21-03-2016
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Routine Maintenance Working Hours
Frequency
Generator
Intervention
Notes
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Extraordinary Maintenance Working
Date of
Hours
Maintenance
Description of maintenance, components replaced etc.
Generator
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NOTES
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THE MANUFACTURER RESERVES THE RIGHT TO INTRODUCE TECHNICAL AND STRUCTURAL MODIFICATIONS AND IMPROVEMENTS WITHOUT NOTICE
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