ProPak Asia 2011 Day 2

PROPAK ASIA 2011

15-18 JUNE 2011

BITEC, BANGKOK, THAILAND

SHOWDAILY THE 19TH INTERNATIONAL PROCESSING PACKAGING TECHNOLOGY EVENT FOR ASIA

The Start Of Greatness

DAY

With the largest occupancy since its inception, ProPak Asia 2011 opens with a big bang. By Wong Tsz Hin

DAY THURS 2011 6, JUNE 1

6,979

no. of Visitors

on day 1, June 15

Incorporating:

• • • • • •

PharmaTech Asia DrinkTech Asia PlasTech Asia CanTech Asia SeafoodTech Asia Lab & Test Asia

HIGHLIGHTS Thursday, June 16

9am – 4.30pm The 12th ASEAN Food Conference 2011 Grand Hall 202 – 203 & MR 222 – 223 9am – 4pm TISTR Conference MR 211 – 212 12.30pm – 4 pm FoSTAT – Nestle Quizbowl 2011 Grand Hall 202 – 203

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P

roPak Asia 2011 returns bigger than ever with its 19th edition this year. The show features 1,125 exhibitors from 40 countries presenting more than 3,200 machines and products, a jump from the 908 participants of last year.

David Aiken, MD of Bangkok Exhibition Services (BES), the organiser of the show, believes that under the concept of ‘Go Clean Go Green’, “visitors will be impressed by the comprehensive range of products on display from renowned international brands that are committed to helping business in Asia improve their cost control, energy efficiency and environmental management without affecting production performance and profitability”.

Speaking at the opening ceremony, he said that the event has grown to its largest occupancy in its history, and with 95 percent of the machineries on display from international participants, it will hopefully help fuel the growth of Thai exports by offering advanced packaging solutions.

Highlights of the show include the colocation of Eco5 that features green technology that specifically focuses on energy and production efficiency in the food, beverage and pharmaceutical manufacturing sectors.

The conference, seminar and workshop programmes cover a wide scope, from food science and materials developments to global production and technology trends.

InnovatIon Is key to eConoMy The 12th ASEAN Food Conference marks the return of this idea exchange platform

to Thailand after a 23-year absence.

This biennial event was last held in this country in 1988. Through the theme of ‘Food Innovation: Key To Creative Economy’, the organisers seek to highlight significant developments in research and innovations in food science and technology, with an emphasis on food products innovation.

The conference will feature a series of presentations and discussions in plenary, concurrent and poster sessions, informal gatherings, competitions and exhibitions. Darunee Edwards, president of Food Science and Technology Association of Thailand (FoSTAT), urges everyone to listen to the advices given by the expert speakers present, as the “implementation of the new knowledge will help improve existing practices and increase competitiveness for healthy and wealthy society”.

Besides the conferences, there are assemblies of international experts and sector specialists and professionals in dedicated zones of PharmaTech Asia 2011, DrinkTech Asia 2011 and PlasTech Asia 2011.

A record 19 international and regional pavilions including China, Taiwan, Japan, Korea, Singapore, France, US, Germany, Bavaria and UK is also present. This year marks the debut of exhibitors from India, Hong Kong, Spain, Belgium, Holland, Italy, Denmark, Australia, UAE, Czech Republic, Sweden and Canada.

By mitigating the integration of the exhibition’s theme of ‘Go Clean Go Green’, a comprehensive showcase of eco industrial

development is available to reflect Asia’s growing focus on environmental issues.

BelIeve In thaIland CaMpaIGn Increasing productivity of Thailand’s exhibition sector and paving the way for the country to become a preferred and recognised destination in Asia for exhibitors and visitors are the objectives of Thailand Convention & Exhibition Bureau (TCEB).

Exhibition director, Supawan Teerarat, elaborated that ProPak Asia 2011 was chosen to be part of the ‘Believe In Thailand’ campaign, which aims to drive and develop the country’s domestic meetings, incentives, conferencing and exhibitions (MICE) industry as part of the government’s policy, due to its success and scale.

An estimated sale of over US$650 million is expected to be negotiated during the four-day event.

As deputy minister of commerce Alongkorn Ponlaboot noted, the event enables the region’s manufacturers to access world leading technology, ensuring the highest possible standards of production are achieved in the country’s expanding industry.

“The exhibition is not just a mere demonstration of packaging and processing technology, but a crucial meeting point for knowledge exchange and business networking,” says Mr Aitken.

The show opens daily from 10 am to 6 pm, and will continue until June 18,2011, at Halls 101-104 of BITEC, Bangkok, Thailand. n

02

SHOW DAILY

The Green Challenge Brewing Conference 2011 returns to share expert opinions on the development and progress of a ‘green’ brewing industry.

By Tjut Rostina

B

rewing Conference 2011 makes a return to ProPak Asia. Themed ‘Going Green— Challenges for the Asia Pacific Brewing Industry’, the focus is on tackling topics surrounding the development and progress of a ‘greener’ business within the brewing industry.

The conference, organised by the Thailand Beer Industry Guild (TBIG), VLB Berlin and Bangkok Exhibition Services, is the third of a series of informative international brewing industry conferences organised in Bangkok, Thailand.

The programme is structured by the VLB and TBIG, drawing on the knowledge of international brewing and beverage industry professionals to provide a region specific programme covering issues most pertinent to operations in Asia Pacific.

The event has seen 250 participants as of June 15, and expects to welcome an additional 50 participants within the coming days till June 17, which marks the conclusion of the event.

The opening session chaired by Ms Chonlada Manakul, chairwoman of TBIG/Carlsberg, features speakers from various parts of the brewing industry.

The keynote address by Dr Rosarin Samitapintu, of the Royal Chitralada Project, looks at the management of energy with the use of alcohol. She also highlights the promotion of ethanol and bio-diesel as fuel within Thailand, and a way to a greener society. With regard to energy strategies, one of the objectives is to increase renewable energy from 0.5 percent to eight percent.

She says: “Such utilisation of agricultural product base energy will not only help stabilise commodity price, but also decrease the nation’s energy dependency on foreign oil.” She adds that due to this, the government has placed high priority on seeking new and renewable

resources, so as to reduce the country’s dependency on fossil fuels.

Market Trends & Innovations Major players of the brewing industry are beginning to make significant investments in the Indo China region, with brewing plants set up in countries like Laos, Vietnam and Cambodia.

With this, Philipe Chan, Asia manager of Canadean, takes the participants on an overview of the region’s beer market, which sees China taking up 20-30 percent of growth within the period of 2009 to 2010. He added that although India is just a little behind China, it is set for more growth.

When it comes down to the marketing and development of beer, Mr Chan says that inflation has driven manufacturers to resort to solutions that would contribute to cost cutting. For example, some companies in China has downsized their bottles, but kept the original price.

Some other trends on the market include alcohol free beer and private labelling in Japan, and PET bottled beer in China. Manufacturers such as Suntory, are also producing flavoured beer, which has a lower alcohol content and contains fruity flavours.

Developments In The Beer Supply Chain Moving from traditional processing to innovative technologies, Dr Roland Folz of VLB Berlin says that the industry has been successful in meeting new challenges with open fermenters and automated yeast propagation.

Beyond The Stars ThaiStar Packaging Awards 2011 recognises innovative packaging designs while offering creative works a chance to shine at the regional and global stages. By Wong Tsz Hin

T

haiStar Packaging Awards 2011 was organised to help add value to products from enterprises to increase their aesthetic appeals in order to stand out in the competitive market.

The theme for this year is ‘Green Packaging in Thai Style’, mixing traditional value with the growing concern on the environment. To qualify for the competition, designs must encompass the philosophy

of the three Rs—reduce, recycle and reuse.

On top of that, entries are judged based on six categories—innovation, functionality/convenience, aesthetic appeal, appropriateness/ efficiency & commercial viability, environmental performance, as well as overall impression.

Eight finalists were selected for each of the two categories, Prototype Consumer Package and Prototype

ProPak Show Daily 2011 is produced and published by Eastern Trade Media Pte Ltd exclusively for Bangkok Exhibition Services Editors Tjut Rostina Wong Tsz Hin Business Development Manager Randy Teo Advertising Sales Manager Sue Ann Peh

Graphic Designer Jeffrey Pimentel

BES Coordinator Wantita Porntanawong

Contributing Graphic Designer Chat

Managing Director Kenneth Tan

Project Coordinator Piyaporn Lertpongsopon

Printer GP Cyberprint

Dr Roland explains the factors to consider in setting up a brewing plant, and that the trend is moving away from huge sites to those of smaller, manageable footprint. The importance of a flexible supply chain is also emphasised, in order to meet changing customer demands.

The three pillars of sustainability are economic, social and ecologic, which focuses on water and CO2 footprint, reduced energy consumption, and less wastage. Technologies, such as the semi-continuous brewhouse, has the potential to deliver significant energy, water and extract benefits.

Some other methods are the direct steam injection; clarification which minimises waste and uses the cross flow method for the polyphenol stabilisation of beer; as well as no tunnel pasteurisation, which boasts of a hygienic design and development in exterior filler cleaning and sterile filtration.

Investment For A Greener Future “Our common challenge is the increase of prices for raw materials, energy & transport, shortage of water, and moral commitment towards natural resources,” starts Volker Mewes of Ziemann Group.

Mr Mewes talked about the overall engineering and design of a brewing plant, and advised for the plant to have a compact layout and architecture, with one control room for the complete brewery. With regard to the brewing process, manufacturers can consider implementing solutions such as a gentle boiling and energy saving system, and CIP plant design.

As for utilities, manufacturers are enlightened on energy concepts, and the solutions that are available for refrigeration, as well as water treatment and management. n Transportation Package. All the finalists, along with 20 selected products currently available in the market will be sent for AsiaStar Packaging Awards 2011, which will happen later this year, to compete for a chance to be shortlisted for the WorldStar Packaging Awards.

The winners of the respective categories for this year’s awards are: Prototype Consumer Package 1st Prize – Nawat Saksirisilp 2nd Prize – Puchong Khahasuwan 3rd Prize – Ticharkron Pipattawachai Prototype Transportation Package 1st Prize – Pimpun Na-Gola 2nd Prize – Anurak Krueatip 3rd Prize – Karat Lehmongkol n

For news coverage, publicity and advertising matters, please contact: ProPak Asia Show Daily Press Room All rights reserved. Eastern Trade Media reserves the right to accept or reject all editorial or advertising materials. Reproduction of the publication, in whole or in part, is prohibited without the prior consent of the publisher. The views expressed in the ProPak Asia 2011 Show Daily are not necessarily those of the editor or publisher. While every effort is made to ensure the accuracy and authenticity of information appearing in the publication, Eastern Trade Media accepts no liability for damages caused by misrepresentation of information, expressed or implied, within the pages of the publication.

SHOW DAILY

03

Tailor-made For Asia In order to address the demands of the cost-conscious Asian market, Wolf is offering money-saving options with similar quality that are made in Asia. By Wong Tsz Hin

T

he packaging industry demands for durable machines with better performance in terms of speed, greater accuracy in terms of weight and increased flexibility in terms of film options.

However, for the Asian market, there is a dominant concern that preoccupies the mind of potential customers—cost.

COST CONSIDERATION The requirements of Asian customers are more stringent and challenging. According to Gunter Wolf, owner and CEO of Wolf, the money-conscious folks of the region are always on the lookout for cost efficient machines that are able to provide high quality packaging solutions.

F o r a c o m p a n y t h a t o ff e r s t a i l o r- m a d e machineries according to the needs of its clients, this naturally means reducing production cost such that the machines are available at a more competitive price point.

That is the main motivation behind the company’s establishment of a manufacturing plant in China four years ago. The objective of this move is to benefit from lower operation cost without compensating on overall quality.

While there are some differences between the machines made in China and in Europe, Mr Wolf was quick to assure that the company works hard to ensure “the same technology is implemented”.

The company also ensures that it is up to date with improving standards on aspects such as sealing pressure and temperature, and packaging efficiency.

EXPANSION IN ASIA Asia remains a big market for the company, which is exploring the option of opening a regional office in Vietnam, alongside those located in Thailand, Malaysia and Indonesia. Although there is no plan at the moment to set up a manufacturing plant in the ASEAN region, the company intends to expand the one in China.

Mr Wolf is optimistic about the future of the Asian market, which he expects to continue to grow. Having secured a position over the last 20 years, he “looks forward to be in this field for the next 10-20 years.” n

SHAPE To Open Indian Office With the shift in consumer spending habits and lifestyle within India, SHAPE is looking to capitalise on opportunities in the food industry with the set-up of its office in Delhi, India. By Tjut Rostina

S

lated for completion within the next 12 months, the sales and engineering office will be a starting point for further expansion into the country. The main manufacturing site will be in Thailand, and future developments will depend on India’s market growth.

Mike Allin, the MD of Solids Handling And Process Engineering (SHAPE), says: “The middle class is booming, their habits are changing, and supermarkets are becoming more prevalent in India. This means that food processing companies are changing the way they’re moving forward. So, we believe that India is the place to be.”

The company provides equipment and systems for the handling and processing of dry powders or dry goods, and about 80 to 90 percent of its business is in the food industry. With 95 percent of its turnover coming from exports in 2010, this year the company plans to increase its growth further by 15 percent.

Safety First!

As one of the major suppliers of food products, the bar for food safety in Asia has continuously moved higher.

This is in a bid to cater to purchasers who demands a heightened level of safety standards. One of the methods employed in ensuring that unwanted foreign particles do not get into food products during the manufacturing process is metal-detection. However, what happens when a piece of an operator’s rubber glove accidentally falls in?

Mr Allin shares that a method to overcome this challenge is with the use of metal-detectable plastics.

“To the naked eye, the products look just like normal plastic or polymer-based products. But, the difference is that when the polymer was manufactured, they have been impregnated with an additive that will activate the metal detector, and in some cases X-Ray machines,” he says.

As the technology development lies in the base-polymer, it can be used to produce common accessories in a food plant, such as hair nets, gloves and arm protectors. Mr Allin adds: “On the other side is engineering plastics and rubbers. As we have an impregnated silicon rubber, it means that metal detectable gaskets can also be provided.” n

04

SHOW DAILY

A Fry Up Of I Convenience Much of the foodservice industry need fullycooked products for fast in-store or on-site preparation. By Paul Heness, food technologist, Heat And Control

n response to consumer meat demand and the ever-growing regulation surrounding responsibility of processors to provide high quality products, the meat processing industry has changed dramatically over the last 20 years.

The convenience and ready-toeat markets, including the growing fast food and food-service industries, have opened up opportunity for meat processors to expand into further processing of meat products.

This time-saving market for consumers, was an ideal expansion for meat processors, where further processing such as coating, par-cooking and full cooking seemed like a natural progression as operations could easily expand the cooking side of the existing processing line.

From here, increased the need to improve product integrity, quality and hygiene standards in order to guarantee consumer satisfaction, as well as developing systems that offer flexibility for alternating different types of products.

Convenience Foods The growth of meat based convenient foods has grown in both the retail and the food service sector. To service this growth processing improvements, machinery developers are still required to provide some of the following:

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• Inline Fat Analysis Some systems have utilised the Near Infrared (NIR) technology to deliver systems that can measure fat, moisture and protein levels during the mixing and grinding phase. This has dramatically reduced the lead-time for results from days to nearly real time with obvious production and quality enhancements.

• Multi-Stage Continuous Fryers These fryers are two semi-independent frying systems, working in tandem to deliver high volume, high quality fried product, while at the same time maintaining high levels of oil integrity.

Both systems can typically utilise various oil filtering systems to remove the smallest of powder breading from the oil. However, for oil level control, both systems work as one unit.

In addition, these systems can come with internal by-pass conveyor systems to cater for products that require baking, and no frying. This minimises the duty and required cleaning of the fryer systems.

• Heatwave Fryers The special frying systems differ radically from the traditional immersion style of frying. Rather, it enrobes the product in a series of oil curtains.

The basic principle of this system is to remove the issue of thermal transfer problems due to the vapour barrier surrounding frying foods. Being

an indirectly heated fryer, the oil is continually filtered as it passes over the food product.

Twin Drum Spiral Ovens

These units optimise the yield return to the processor at the same time delivering product of a very high standard. Each drum can be customised to perform at different cooking parameters. For example, the first drum is set to a relatively high wet dry bulb setting to cook the product, while the second oven has a much drier, hotter environment which delivers the required external colour and crust development.

Some twin drum systems can have the oven walls lifted for ease of maintenance and cleaning.

• Continuous Nugget Formers Meat nuggets (portions of meat) destined for pizza toppings have and continue to, increase in demand.

Continuous nugget forming systems were developed to deliver product at around 1,000 kg/hr.

Instead of the previous form of reciprocating motion to form nuggets, this system undertakes this duty via a form of extrusion, thereby improving product quality, volume and integrity.

• Ready-To-Eat Foods More processors are cooking products fully today, with the growth of the ready-to-eat meals market. It is expected that processors must be able to provide a wide range of fully cooked products to a diverse consumer in order to be competitive in the marketplace.

Much of the foodservice industry needs such products for fast instore or on-site preparation. Fully cooking the product before it leaves the plant also helps maintain good food-safety protocols.

One area that has shown growth is pre-packaged, fully cooked product primals, or large meat cuts.

Examples are bone-in beef products that have been marinated, slow cooked, packaged and frozen, so the customer only needs to heat the product for serving.

Product Integrity In-line continuous checking/inspection equipment has been developed to ensure the integrity of the raw and finished product. Metal detection systems continue to be a major element in product integrity, and processors are now using real time X-ray equipment more extensively.

These X-ray systems work in both the raw and finished areas, thereby minimising any product contamination, or system downtime due to damage from foreign materials. These elements not only help maintain the quality standard of the product, but also help satisfy due diligence of safety systems. n

SHOW DAILY

Wort Treatment:

Gentle Boiling

This proves that only that share of free DMS, formed FleXIBIlIty Is key as a result of the thermal splitting (degradation), can The question that arises from these results: how can be driven out during this part of the process, as this is the quality of the cast wort be optimised beyond the the only DMS in the wort at this time. improvement achieved with secondary evaporation?

The attempt to evaporate all free DMS out of The solution is seen in the combination of low the wort through prolonged boiling increases the pressure boiling with steam pressures of ≥0.8 bar in thermal load, but is of no advantage in terms of combination with vacuum evaporation technology: evaporation efficiency. This results in an inefficient the gentle boiling system, a combination of relationship between the quality-impairing thermal gentle wort boiling and subsequent treatment load with subsequent increase in TBA and the vacuum evaporation, that simultaneously ProPak Show Daily, EvoLite, ���with x ��� mm, CC-en��-AZ��� ��/�� energy input required for effective degradation of provides highest qualities and favourable energy the DMS precursors. consumption values. n

ProPak Show Daily, EvoLite, ��� x ��� mm, CC-en��-AZ��� ��/��

Combination of low pressure boiling with steam pressures and vacuum evaporation technology can provide quality products and favourable energy consumption values. By Dr HansJörg Menger, Clemens Thüsing, Dr Wolfgang Karstens, Jörg Klaiber and Kornel Vetterlein, Ziemann Ludwigsburg

G

entle boiling is the combination of vacuum evaporation technology with low-pressure steam boiling, where boiling is carried out at steam pressures of ≤ 0.8 bar on the wort kettle.

Boiling of the wort cannot be viewed as a single step; it is rather a combination of several processes.

researCh FIndInGs The flexible technological and energy consumption options that are made possible by combining low pressure steam wort boiling, and subsequent treatment with vacuum evaporation have been examined and scientifically verified in a master project, conducted parallel to the first large scale plants.

The results show that gentle boiling with subsequent treatment of the wort is virtually essential for the production of quality worts. It was also possible to show that for sufficient degradation of dimethyl sulfide (DMS) precursors into free DMS, a boiling time of approximately 60 to 80 minutes is required.

As opposed to this required boiling/temperature holding time, for the effective precipitation of degraded free DMS, a boiling time of merely approximately 25 to 35 minutes is necessary.

At the end of this period, a balance is reached between reformed DMS and driven out free DMS.

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A&K Asia Pacific (T) Co Ltd X15 AJ Plast Public Co Ltd B50 ABC Compressors C19 Absolute Packaging and Automation Co Ltd L1 Access Industrial Technology Co Ltd F21, F29 AF Compressors B11 Agilent Technologies (T) Ltd L35 Ake Anantachai Co Ltd R49 Allianz Media (S) Pte Ltd PP21 Alta Publishing Co Ltd PP8 Altech Asia Pacific Co Ltd D21 Alucon PCL R37 AmbaFlex bv E45 Anake Machinery Co Ltd E39 Andritz Singapore Pte Ltd T16 Anest Iwata Southeast Asia Co Ltd R43 Anritsu Industrial Solutions (T) Co Ltd Y1 Asia Pacific Food Industry Magazine PP5 Asian Agribusiness Media Pte Ltd PP15 Atmet Packaging Co Ltd V36 Atom-Mic Power Co Ltd X44 Autonics Co Ltd D35 Autopack Co Ltd A21 Avery Dennison (T) Ltd B19 AZO Ltd D19 B - TAC Industrial Automation Co Ltd C43 BOT Co Ltd G19 Baan Klangthong International Co Ltd D43 Ban Ngai Engineering (T) Ltd M19 Banyong Engineering Ltd P45 Be Media Focus (T) Co Ltd PP7 Benison (T) Co Ltd L11 Berli Jucker Public Co LTD C18, P36 Best Southeast Asia Ltd J43 Bestell Solution Pte Ltd U15 Better Pack Co Ltd N1, P1 Beumer Maschinenfabrik GmbH & Co KG T1 Biz Nakhon Co Ltd Y29 Bow Commercial Co Ltd L38 Brandex Directory Co Ltd PP2 Buhler Aerogilde G43 Busch Vacuum (T) Co Ltd B40 Calvavatis-Asia Pacific Co Ltd V30 Cama Asia Pacific F21, F29 Capric (T) Co Ltd G44 Ceisa Packaging S24 Central Can Machinery Co Ltd A41 Cermex South Asia-Pacific Co Ltd D1 Certified Lab Consulting Co Ltd ( CLC ) P35 Changzhou Ne-Trans International Co Ltd T42 Charatchai Machinery Ltd F39 Chatcharee Holding Co Ltd CC1 Chemical House & Lab Instrument Co Ltd P40 Cheng Saeng Thai Packing Machine Co Ltd G31 Cheonsei Packman Co Ltd F19 Chong Qing Co Ltd X41 Clearpack Thailand Co Ltd P11, P21 Clevertech Srl. Y15 Cognex Corporation A45 CombiScale Inc N39 CPM Wolverine Proctor LLC N43 CSE Chiang Sung Enterprise Co Ltd R19 CTC Machinery Co Ltd H11 Cyber Mechanic Co Ltd DD2 Daehwa E/M Co Ltd E36 Deighton Manufacturing Ltd S29 Delmax Mechinery Co Ltd Q1 Dhawath Technology Systems Co Ltd H39 DKSH (T) Ltd L31 Dong Woo St Co Ltd F13 Dr Harnisch Verlag G28 Duan Kwei Machinery Enterprise Co Ltd R21 Durham Duplex SEA S27 Ecomec Belgium S A X16 Elektrim - Cantoni Motor Co Ltd Y21 Eminence International Ltd R1 Emura Food Machine Co Ltd D31 Encotec Co Ltd Z25 Eriez Magnetics (Shanghai) Ltd AA1 Europac Co Ltd E1 EVA Enterprise Co Ltd A9 F & C Enterprise Co Ltd A25 FBI (T) Co Ltd X37 Flexi-Pack Limited N19 Flexo-Print (T) Co Ltd C15 Flotech Controls Pte Ltd S17 Forbo Bonding Systems - AP Office U44 Forefront Food Tech Co Ltd K19 Forward Publication PP14 FPT Food Process Technology H1 Futec Southeast Asia Sdn Bhd EE1 G HWA Industries Co Ltd C39 Gardner Denver Ltd A31 Gasung Pak Co Ltd F17 Gecitech S20 Geotech Intertrade Co Ltd E11 Gernep GmbH G24 Global Star Hong Kong Development Ltd M1 Glofab Co Ltd Z21

Exhibitor Listing GMA Polytech Co Ltd Z11 Goldvest Trading (T) Co Ltd J19 Good Time Import-Export Co Ltd G11 Green World Publication PP18 GreenLED 2U Sdn Bhd V41 Grundfos (T) Ltd D29 GS1 Thailand DD4 GSA Co Ltd F12 Guangdong Designer Machinery Co Ltd M22 Guangdong Shanzhuang Machinery Co Ltd M30 Guangdong Yuedong Machanical IND Co Ltd M29 Guangzhou Vanta Packaging machinery Co Ltd U29 HB Fuller International Inc D25 Hangzhou Zhongya Machinery Co Ltd U31 Harbin Saide Hitech. Co Ltd U36 Hastamat Verpackungstechnik GmbH V21 Hauenstein Fleischerrimaschinen GmbH G25 Heat and Control Pty Ltd N11 Heat Exchanger Inc Taiwan R25 Henkel (T) Ltd J39 Henko Machine Tools (T) Co Ltd S20A Hermasa Canning Technology V22 Herring Plus Co Ltd R38 Heuft Systemtechnik GmbH C11 Hitec Food Equipment Co Ltd H21 Hi-Tech Electronics Pte Ltd U16 Hoei (T) Co Ltd X21 Honaz Fzco A35 HS Pack F20 Hualian Machinery Group Co Ltd S39 IA-Community (T) Co Ltd PP12 I-Born Supply & Service Co Ltd E31 ILAB Fluid Control Co Ltd P38 Ilpra Spa Y19 IMA Industries Asia Pacific Pte Ltd U20 Independent Ink, Inc C17 Indis Air V38 Industrial Technology Supply Co Ltd Y40 Ing Rudolf Masek Z41 Inmatec Gase Technologie GmbH & Co KG K38 Instrument Control Co Ltd Z1 Inter White Mark Co Ltd R31 Ishida (T) Co Ltd J1 Jacob White Packing Ltd N35 Jaeil Special Decal F14 Japan Packaging Institute (JPI) FF3 Japan Packaging Machinery MFR Association J29 JBT Food Tech CC5 Jebsen & Jessen Marketing (T) Ltd N31 Jextic Co Ltd K21 Jiangsu ASG Packaging Machinery Group Co Ltd U37 Jiangsu Hy-Filling PKG Machinery Co Ltd U30 JTT Tech Co Ltd V44 JWTech Company Limited V45 JYH Shuen Enterprise Co Ltd R15 K & W Global Technology (T) Co Ltd H31 KPT Machinery (1993) Co Ltd Y39 KSP Equipment Co Ltd H37 Kawasaki Motors Enterprise (T) Co Ltd K43 Klueber Lubrication (T) Co Ltd E15 KM Grand Pack Co Ltd L45 Kongposh Publication Pvt Ltd PP20 Konnix International Co Ltd B45 Korea Packaging Machinery Association FF13 Krones AG F1 Kuraray Asia Pacific Pte Ltd M39 Lafatech Co Ltd V32 Lagarde S28 Langfang Bestcrown PKG Machinery Co Ltd T39 Lina Pack Co Ltd C31 Liquid Purification Engineering INTL Co Ltd F43 Logistic Mart Co Ltd L44 Long New Industrial Co Ltd R20 Lung Wei Packing Co Ltd R24 Luthi Machinery Company Inc Y11 M & P Engineering Ltd X11 M Plus Tech Co Ltd A11 MK Unigroup Corporation Co Ltd F40 MKT Magnetic Co Ltd R35 Mansruang Engineering Co Ltd J38 Marel Food Systems Ltd Q11 Markem-Imaje Ltd C21 Maxi-Cool Technology (T) Co Ltd V31 McCann World Group / ESSO DD1 Mechanical & Food Process EngRG Co Ltd L19 Mecmesin Asia Co Ltd C16 Media Matter Co Ltd PP13 Mettler-Toledo (T) Ltd H29 Mighty International Co Ltd R36 Ministry of Industry / DIP CC2 Minox Valves & Fitting Co Ltd B9 Mitsubishi Plastics, Inc V39 Mitsuya-Thai Package & Machinery Corp Co Ltd R39 MMP Corporation Co Ltd K11 Muhlbauer AG / TEMA GmbH G27 Mutual (T) Co Ltd T21 NR Rama Co Ltd N45 NSK Thrivetrade Co Ltd J53 Nandee-Strapac Co Ltd M11

Nantong Kingpack Packing Machine Co Ltd T43 National Pharma Machinery E35 Negele Messtechnik GmbH G23 New Tech Lubes Asia Co Ltd F37 Newamstar Packaging Machinery Co Ltd U21 Nexray Pte Ltd S15 Nippon Polystar Co Ltd J25 NSF Asia - Pacific Co Ltd B44 N-Tron Corp V47 Oai Hung Co Ltd Q39 Official Equipment Manufacturing Co Ltd K37 Oiltek & Associates Co Ltd U40 Omori Machinery Co Ltd J31 Optima Packaging Group GmbH V29 Orange Media Malaysia Sdn Bhd PP9 Orved SpA V25 Pablo Publishing Pte Ltd PP17 Paccor France S26 Pacific Intertech Co Ltd H19 Packco International Co Ltd V37 Packers F16 Pakea S25 Parker Hannifin (S) Pte Ltd T19 Particle Measuring Technique Co Ltd L37 Pascal Intertech Co Ltd T45 Patkol PCL FF15 Perfect Engineering & Consultant Co Ltd D37 Peter Paul & Mary Intertrade Co Ltd M44 Pharmaceuticals and Medical Supply LP X31 PLT Scientific (T) Co Ltd M38 Plusfoam Packaging Co Ltd X19 PMMI N40 Polynest Ltd Y35 Polysource Ltd EE6 Priamo S r l FF1 Primus Co Ltd Y45 Project Partner Co Ltd Y49 Promark Co Ltd A37 Prosper Khon Co Ltd P43 PT Asia Ltd C38, Z7 PVN Engineering Co Ltd B29 Q II S Co Ltd Q19 Q S C Co Ltd J21 Quick Pack Pacific Co Ltd A25 Qwerty Co Ltd L39 Radwag - Thailand Co Ltd P37 Raylase AG G21 Renox Stainless Steel Co Ltd E38 Revtech S21 RFA Industries Pte Ltd U11 Ringier Trade Publishing Ltd PP19 Ronchi Asia Co Ltd X29 SI Firetrade Co Ltd C29 SKP Interpack Co Ltd N21 S+S Thailand Office G22 Sacmi C37 Samwoo Automation V11 Sanxin Printing Machine Materal (T) Co Ltd R45 SAP Intersupply Co Ltd Q38 Sartorius Mechatronics (T) Co Ltd K31 SATO Auto-ID (T) Co Ltd Q40 Sattel (T) Ltd V49 Schoeller Arca Systems INTL GmbH G30 Schwarz Druck GmbH G29 Scientific Promotion Co Ltd M31 Seac AB V26 Sealed Air (T) Ltd F31 Seital Srl B30 Selic Chemical Company Limited S43 Senta Pack Machinery & Service Co Ltd K1 SF Trading Co Ltd Y9 SG Design & Technology Pte Ltd T11 Shandong Qingneng Power Co Ltd X42 Shanghai Changlong Industrial EQMT Co Ltd BB1 Shanghai Dikai Coding Industry Co Ltd T40 Shanghai Nanhua Transducer MFR Co Ltd T31 Shanghai Peiyu Machinery Manufacturing Co Ltd S31 Shanghai Precise Light Industry EQMT Co Ltd T37 Shanghai Unibang International Trading Co Ltd S37 Shanghai UPG International Trading Co Ltd Q32 Shantou Anping Foodstuff Pkg Machinery DD8 Shantou Guanghua Machinery Industry Co Ltd M26 Shantou Hongqiao Packaging Industry Co Ltd AA2 Shantou Mengxin Package Machinery Factory M23 Shantou Mingfa Machinery Co Ltd M25 Shantou Olger Packing Machinery Co Ltd M21 Shibuya Kogyo Co Ltd J27 Shrinkflex (T) Co Ltd U43 Siam Foods Consultant Co Ltd M45 Siam Golden Sales and Service Co Ltd U1 Siam Scales & Engineering Co Ltd K39 Siam Water Flame Co Ltd D39 Siamwells Engineering Supply Co Ltd D38 Sidel - Sidel Group D1 Skanem Bangkok Co Ltd M43 Smart Trade Publications Co Ltd PP3 SMI Thailand B1 Socaps S23

Sojitz Pla-Net Corporation K25 Solids Handling & Process Engineering Co Ltd G39 Southern Supply Ltd B39 Squid Ink Manufacturing Inc N44 Sripipat Engineering Co Ltd Y1 ST Control Co Ltd BB2 ST Merchandise Co Ltd F38 Statec Binder H1 Stream Peak International Pte Ltd S18 Strength Techologies & Service Pte Ltd S16 Sunpack Modern Technology Co Ltd J22 Sunrise Trading Co Ltd U39 Sunshine Press Co Ltd Q37 Support Pack Co Ltd V42 Sweco Asia (S) Pte Ltd S19 Swentech (T) Ltd Q21, Q31 Syspex Technologies Pte Ltd U11 TCK Interplas Co Ltd E49 TN Metal Works Co Ltd J11 Ta Lian Industry Co Ltd B37 Taiwan Benefit Company R11 Taizhou CAI Food Co Ltd T44 Tanit Machinery Co Ltd A1 TCP Pioneer Inc R29 Techbond Manufacturing Sdn Bhd P29 Tech-Long Packaging Machinery D11 TechnoBiz Communication Co Ltd PP10 Technology Media Co Ltd PP1 Technology Promotion Association EE4 Tecsia Lubricants Pte Ltd T20 Teerachaiphaisal Engineering Co Ltd Y44 Ten Alps Communications Asia PP11 Ten Sho Co Ltd PP6 Terlet NV M37 TH Engineering & Services Co Ltd B35 Thai - Neo Biotech Co Ltd P39 Thai Packaging Center EE2 Thai Polymer Supply Co Ltd B21 Thai Scale Co Ltd EE9 Thai Stamp Engineering Ltd A47 Thai Trade & Industry Media Co Ltd PP4 Thai Vinyter Co Ltd Q43 Thai Waterline Systems Co Ltd R32 Thailand Taishun Co Ltd B43 Thamavit Hi-Tech Supplies Co Ltd Z51 Therec Corporation Ltd Y16 Thermolab Scientific Equipments Pvt Ltd L36 Timpano Electrical Company Limited X39 Titan Engineering Co Ltd Y43 Tomco Automatic Machinery Co Ltd S1 Tong Shin Pack B36 Toshin Co Ltd J37 Towin Ligt Industry Machinery Co Ltd M24 Toyo Millenium Co Ltd E16 Toyox Co Ltd D40 Tre-Atthaboon Industry Co Ltd JJ1 Trident Pack & Engineering Co Ltd Y31 Truking Technology Ltd E21 U - Tech Inter Engineering Co Ltd FF5 UP Marketing General Supply Co Ltd N36 US Commercial Service - US Embassy M49 UBIFRANCE S22 Unamac Co Ltd J28 Union Tech Engineering Co Ltd C40 Unique Industrial Products Co Ltd B31 United Trader (1994) Ltd Part P30 Unity Equipment Co Ltd G45 Urschel (T) Ltd S11 VF Korea Corp F11 VP Hydraulic Co Ltd E53 Valiant Equipment Sdn Bhd. V19 Varin Food Machinery Co Ltd X1 Vatska Co Ltd V43 VDMA - German Engineering Federation G26 Vega Automation (2000) Co Ltd Z31 Vega Instruments Co Ltd L43 Veolia Water Solutions & Technologies (SEA) Pte Ltd E19 Wasser Tech Co Ltd E37 Watana Bhand Packaging System Co Ltd K29 Water Test Co Ltd N37 Winner Inter Plas Co Ltd J45 Wisebiz (T) Co Ltd EE10 Wolf Verpackungsmaschinen GmbH V1 Worakulchai Package Seal Co Ltd L21 World Instrument & Engineering Co Ltd 37 World Kogyo (T) Co Ltd Y37 World Packaging Industry Co Ltd Z19 World Trade Center Taichung R26 Worldwide Trade Thai Co Ltd P31 Xavis Co Ltd F15 Xpac Technologies Pte Ltd T15 X-Per Technia (T) Co Ltd CC6 Yoosung Filling System Co Ltd F18 York Saw & Knife Company Inc Y36 Zhejiang Goldstone Packaging Co Ltd U38 Zhejiang Longjing Electric Co Ltd V46 Zhongshan NCA Co Ltd T41 Ziemann Asia-Pacific Co Ltd C1

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Findings examine key developments in the beverage packaging design at a global level over the last two years. By Dominic Cakebread, director of packaging services, Canadean

O

ver the last two years, the industry experienced a global economic downturn, declining consumer spending power, volatile packaging materials prices and more difficult access to capital investment. This combination of factors has resulted in a slowdown, and in some cases, complete reversal of longerterm beverage packaging design trends.

shIFt In FoCus Over the last two years, the focus has shifted strongly to cost and cost-related factors, such as materials reduction, light weighting and improvements in line efficiency, filling techniques and cost efficiency.

As some countries have begun to emerge from the recession in 2010, there are signs that the underlying long-term economic, demographic and consumer-led changes are beginning to have the upper influence again, causing packaging design to revert to trend.

retaIl CoMpetItIon Competition at the retail level has increased enormously since 2008. This has resulted in strong downward pressure on product pricing, and as such, also packaging costs.

The main beneficiaries of this were initially the discount retailers. They achieved accelerated growth in many countries by taking share from the supermarkets as consumers searched for greater value for money.

response & GloBal trends As some countries have begun to come out of recession in 2010, there appear to be early signs of a return in packaging design towards value added and convenience features.

Some key global trends over the last two years include: • Continued PET growth in most beverage categories

Global Trends in Packaging for Soft Drinks, 2003-2010 BRIC Countries M Litres of Product 120,000

other Packaging 6%

100,000

hdPe bottles 5%

bag-in-box 2%

80,000

unpackaged 9%

glass bottles 17%

sachets 6%

Mill Litres

Konrad Mostert, NRW, Germany

Back To Trendy Packaging

Global Soft Drinks, Beer and Dairy Drinks Packaging by Pack Type, 2010 % Share by Volume

60,000 40,000 20,000

cans 10% cartons 11%

PeT bottles 34%

0 2003

2004

2005

2006

2007

2008

2009

2010

n unpackaged n other Packaging n Pouches n cartons n cans n Plastic bottles

• Hot fill PET being increasingly used for hot fill juices and nectars, and panel less hot fill PET bottles taking share in various categories • Extended use of biodegradable plastics • General shift from heavy, rigid containers to lighter weight, flexible packaging and pouches • Increase in the growth rate of barrier plastics • Reduction in bottle and closure weights without loss of performance and functionality • Greater emphasis on environmental issues and a shift in concern from packaging waste and recycling towards carbon emissions and total

environmental impact of product and pack

ChInese powerhouse Domestic consumption in China and some other emerging markets is now beginning to take off strongly. Previous market features are expected to resurface as the key drivers of packaging innovation and change.

These include re-rising disposable income levels, a return to trading up and convenience features, as well as underlying demographic changes such as long term trends toward smaller household sizes, longer working hours, urbanisation and globalisation.

All these factors will ensure that packaging continues to play a vital role in determining the success or failure of new products and brands over the next five years. n

From Sketch To reality PET container design marries form to function.

By Alexander Schau, Krones

A

successful design of a PET bottle for beer, water or soft-drinks is always preceded by a process of exciting complexity. The challenge involved is to create a product that functions properly and looks appealing. The creative part and the technical part have to complement each other, and maintain equilibrium; form and function have to match.

The container shapes have to satisfy the requirements of a high-speed line in all respects. The experts marry machinery know-how and process engineering expertise to creative bottle design ideas.

PET container, like the base, the neck finish and the sidewalls.

From a hand-drawn sketch, the next step is to produce a 2D drawing, in which the specified volumes and fill levels have already been incorporated.

If the 2D and 3D drawings of the bottle chime with the client’s ideas, they will be converted into a binding template for designing the bottle mould. If so desired, 3D acrylic-glass or plastic models of the subsequent bottle can be produced as demonstration samples, so that the client can hold an initial model in his hands.

FroM sketCh to Model

Mould produCtIon

The product development work carried out is tasked with combining ideas with the technically feasible possibilities in order to create a viable product.

There are various elements available as modules for designing a

Mould design work begins with a dimensioned drawing of the container concerned. The blow-moulding process triggers a re-shrinking effect, which has to be factored into these dimensions. Using this design, the individual parts are then built up as a

Fully automatic high-speed milling machines image the desired bottle contour in the mould.

3D model, a negative of the mould shell or the base produced, and the requisite modifications incorporated like vent boreholes or length adjustment.

The production operation for the moulds uses program-controlled high-speed, fully automated milling machines that image the desired bottle contour in the mould with maximised accuracy. The aluminium shells are milled in a tolerance range of plus/ minus one 500th of a millimetre. By way of comparison: a human hair measures about two-tenths of a

millimetre in diameter. Final testing and inspection puts the individual parts together to form a complete mould, so as to provide the requisite quality assurance.

The series moulds are meticulously laser-tested before bottles are made under realistic conditions on the client’s own production machine prior to delivery. Only when all the stipulations involved have been met can an approval be issued. Only then is the new container ready for the bottling line and the supermarket. Mission accomplished. n

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PrODUCT HIGHLIGHTS CEISA:

printed SHrinK fiLM

Developed by Ceisa, Green’Core is a printed shrink film that is manufactured with 20 percent plant based material and 80 percent standard PE resin.

This 20 percent is derived from wheat and has been developed alongside Roquette. With this percentage of plant-based material, customers will achieve a 25 percent carbon footprint reduction in comparison with standard PE shrink film.

The primary advantages of the film are that it is recyclable and renewable.

It can be recycled on numerous occasions for various applications and this comes from one single extraction of raw material. The wheat-based resin is completely renewable as it is harvested on a yearly basis.

STATEC BINDER:

HigH Speed BAgging

Statec Binder has developed a bag closing solution for laminated woven PP bags with or without PE Inliner. This system will close the bag after bag top trimming by applying the bag mouth with woven PP tape without sewing.

An optional sewing head could be included, such as bag stitching, bag top trimming, and tape over seal. This solution also offers sift proof bag closure.

VEOLIA:

ActifLo turBo GERNEP:

LABeLLing MAcHine

Gernep has developed the Labetta Duo, a system that combines different labelling systems, such as wet glue and self-adhesive labelling in one machine, for the beverage, food and non-food industries.

Therefore, the respective advantages and possibilities of each labelling device and system can be combined at the same time on one container. For example: Tin foiling, front and back label or OPP label from the reel, side excise strip, distinction and neck ring label.

Actiflo from Veolia is a compact process that operates with microsand (Actisand) as a seed for floc formation. The microsand ballasted flocs display settling characteristics, which allow clarifier designs with high overflow rates and short retention times.

The process is suited for drinking water applications, with removal efficiency exceeding 90 percent for turbidity, colour, algae or arsenic. It can also be used for wastewater applications, with quality water production, even in varying raw water conditions.

The Turbo model offers a start-up of less than five minutes. It also optimises constituent elements, with the elimination of the injection basin.

VIKINGMASEK:

HigH Speed SticK pAcK

WOLF:

fLoWrApper

Wolf Verpackungsmaschinen presents the HV 200, a flowrapper (HV 200). The machine is able to handle a speed of 300 bags/min. It is connected to a pick and place robot, which automatically loads the product into the infeed chain of the flowrapper.

VikingMasek showcases its Stickpack machines ST560 and ST800. The multi-lane ST800 machine can accommodate up to 20 lanes to form different shapes of bags.

The equipment is suitable for the packaging of powders, dense, fine or loose materials, as well as liquids into the bags.

It can accommodate different bag shapes including pour spouts, tear notches and easy-open systems.

SHOW DAILY

11

Hiroki Takabayashi of Ishida HE the deputy minister of commerce, Mr Alongporn smiles for the camera.

Ponlaboot checks out magazines by Eastern Trade Media.

University students from Bhutan visits ProPak Asia to learn more on the business of exhibitions.

HE the deputy minister of commerce, Mr Alongporn Ponlaboot addresses the crowd at the opening of ProPak Asia 2011.

Kim Andersen poses next to one of IMA’s showcased products.

The team at the Heat And Control heats up the excitement with their products.

Gerhard Steinmayr stands tall as he talks about business at Statec Binder.

Tecsia Lubricants’ ready to serve.

Service with a smile at Cermex.

Pretty faces at Ziemann.

A clear picture of unity at ClearPak.

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