CONTACT
P 0800 WELDWELL F 06 8341 604 E ndcsales@weldwell.co.nz
Welding Product Range 2016
0800 WELDWELL E ndcsales@weldwell.co.nz
ITW Welding Group
CONTACT
P 0800 WELDWELL F 06 8341 604 E ndcsales@weldwell.co.nz
Welding Product Range 2016
0800 WELDWELL E ndcsales@weldwell.co.nz
ITW Welding Group
CONSUMABLES
Global Brands. Local Support. 19 47
WHERE WE STARTED Weldwell was established in 1947 by Wilf Nuttall, a sheet metal worker and welder who developed an innovative electrode range for a new Eutectic Low Temperature welding process. Today we are a leading welding supplier because of our innovation and expertise.
65 YEARS
OUR PRODUCTS 65 years of experience gives us the expertise to develop products that deliver! Our Weldwell arc electrodes are manufactured in New Zealand, and are preferred by welding professionals and enthusiasts world over.
OUR GLOBAL PARTNERSHIPS
OUR INDUSTRY EXPERTISE
Weldwell is part of the ITW (Illinois Tool Works), a diversified manufacturing company.
Both locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers.
Our global partnerships give us access to the world’s leading welding brands.
OUR APPROACH We work with our customers to develop the best solutions. Our customers have trust in our products and our people because of the way we do things.
Gas Welding Rods
PANEL WIRE - GENERAL PURPOSE MILD STEEL AS 1167.2: RG, AWS A5.2: R45 Low carbon steel filler rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fillet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.. SIZE MM
SOLD PER
PART NO.
1.6
Kg
121004
2.5
Kg
121010
3.2
Kg
121014
Copper & Copper Alloys
NICKEL BRONZE WORK HARDENING NICKEL BRONZE BRAZING ROD AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D For wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109 SIZE MM
SOLD PER
PART NO.
1.6
Kg
127120
Silver Brazing Alloys SILVALOY RANGE
OUR BRANDS Our brands include Weldwell electrodes; WIA equipment and filler metals; Miller industrial equipment; Hobart flux-cored wires and Bernard™ consumables.
USED BY THE BEST
WE KNOW THE MARKET
Our brands are selected by welding professionals and companies who demand the most reliable products, in depth knowledge and cost effective solutions.
We work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining, oil and gas or pipelines, we know the market.
SUPER STAFOS In addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with flux to braze brass. Melting Temperature – 650 – 800ºC DESCRIPTION
PKT SIZE
SOLD PER PART NO.
Super Stafos x 1.6mm
1
Stick
125305
Super Stafos x 2.4mm
1
Kg
125308
Super Stafos x 3.2mm
1
Stick
125309
SIZE MM
MELTING TEMP
PKT SOLD PER SIZE
PART NO.
40 x 1.6
610 - 620ºC
1
Stick
124104
42 x 2.0
610 - 620ºC
1
Part Kg
124106
42 x 3.2
610 - 620ºC
1
Part Kg
124114
55 x 1.6
630 - 660ºC
1
Part Kg
124405
151
Delivering Success. FOR OVER 65 YEARS WELDWELL HAVE BEEN THE MARKET LEADER AND MANUFACTURER OF ARC WELDING ELECTRODES. We take pride in the products we supply and that’s why we also partner with the world’s leading welding brands, including WIA for equipment and filler metals, Miller for industrial equipment, Hobart for flux cored wires and Bernard for consumables. We support and advise the New Zealand industry with expertise that can be relied on to deliver success.
1
Our Brands & Products Welding Electrodes
Welding Equipment Filler Metals Welding Safety Industrial Welding Equipment Welding Safety Welding Accessories
Flux-Cored Wires
Welding Consumables 2
Contents Filler Metals
...........................
3
Welding Safety
.. . . . . . . . . . . . . . . . .
117
Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
Welding Helmets . . . . . . . . . . . . . . . . . . . .
119 - 123
MIG, Flux-Cored & Subarc Wires .. . . . . . . . . . . . . . . . . . . . . . . . .
Vortex PAPR System .. . . . . . . . . . . . .
124 - 125
23 - 33
TIG Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 - 38
Welding Equipment
.......
39
MIG Welders Light Industrial . . . . . . . . . . . . . . . . . . . . . . . . . .
41 - 53
Engine Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55 - 67
Arc & TIG .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69 - 86
Water Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . .
87 - 88
MIG & Multi-Process .. . . . . . . . . . . . . . . .
89 - 99
Induction Heating .. . . . . . . . . . . . . . . . . .
101 - 105
Wirefeeders . . . . . . . . . . . . . . . . . . . . . . . . . . . .
106 - 112
MIG Guns & TIG Torches . . . . . . .
113 - 115
Accessories
.. . . . . . . . . . . . . . . . . . . . . . . .
126
Drive Rollers & Inlet Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Remote Controls . . . . . . . . . . . . . . . . . . . .
128 - 129
MIG, TIG & Arc Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129 - 133
MIG & TIG Consumables
135 - 151
.. . . . . . . . . . . . .
KEY TO SYMBOLS Phase
1
Requires Single Phase Supply
Phase
3
Requires Three Phase Supply
CC
Constant Current Output
DC
Direct Current Output
AC DC CC CV
Alternating, Direct Current Output
CV
Constant Voltage Output
Constant Current and Constant Voltage Output
1
2
Filler Metals WELDING ELECTRODES, WIRES & HARDFACING PRODUCTS.
3
4
Electrodes HIGH PERFORMING WELDING ELECTRODES DESIGNED FOR THE NEEDS OF THE INDUSTRIAL USER.
5
Arc Welding - The Process FUSION WELDING IS A MELTING & CASTING PROCESS IN MINIATURE, THE VARIOUS COMPONENTS OF THE WELDING PROCESS (BASE METAL, WELD METAL SLAG, ETC.) FORMING THE CRUCIBLE AND CONTENTS OF A TINY ELECTRIC FURNACE. The electric arc, with a temperature of the order of 6,000oC, is a concentrated and efficient source of heat. This heat is utilised in the metal arc welding process by employing a flux-coated electrode to provide filler metal. The electrode and parent metal act as poles of the arc, the core wire of the electrode melting and being transferred across the arc to coalesce with the molten parent metal and form a bond which in most cases, is stronger than the parent metal. The flux covering melts more slowly than the core wire and a cup is formed at the electrode tip which assists in directing the molten droplets to the required spot. The weld metal itself, as deposited, has a cast structure. Its composition is determined by the core wire and coating of the electrode, and by the amount of pick-up of parent metal during welding.
6
For example, a deposit of alloy steel, (eg stainless steel on mild steel), no longer has just the properties expected of that alloy, due to dilution with the parent metal. This effect, in many cases, is not important, but, if desired, it may be eliminated by using multi-layer welds. Welding on materials that have been strengthened by heat-treatment or cold-working generally creates a zone of lower strength along the weld boundary. This may not affect the serviceability of the welded joint, but sometimes it is necessary to restore this strength by further heat-treatment or cold-work.
Classification Reference List (Nearest Equivalents)
ELECTRODES FOR WELDING MILD STEEL
Weldwell
AWS A5.1:2004
AS/NZS4855B:2007
PH 28
E6013
E4313A
PH 48A
E6013
E4313A
PH 68
E6013
E4313A
PH 7024
E7024
E4924A
Austarc 12P
E6013
E4313A
PH31A
E6011
E4311A
ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELS
PH 27
E7048 H4
E4948AU H5
PH 56S
E7016 H8
E4916AU H5
PH 16TC
E7016 H8
E4916AU H10
PH 77
E7018-1 H8
E4918-1AU H5
PH C6H
E7028 H8
E4928AU H5
ELECTRODES FOR WELDING HIGH TENSILE STEEL
Weldwell
AWS A5.5:2006
AS/NZS4857B:2006
PH 118
E11018-G H4
E7618-GA H5
ELECTRODES FOR WELDING STAINLESS STEEL
Weldwell
AWS A5.4:2006
AS/NZS4854B:2006
PH RM318LC
E318-16
ES318-16
PH RM316LC
E316L-17
ES316L-17
PH RS309MoLC
E309LMo-17
ES309LMo-17
PH RS309LC
E309L-17
ES309L-17
Weldwell
AWS A5.13:2000
AS/NZS2576
PH 400
E Fe2
1435-A4
PH 600
E Fe3
1855-A4
ELECTRODES FOR WELDING HARD FACING
PH 700
2360-A4
Abrasocord 43
2465-A4
ELECTRODES FOR CREEP RESISTING STEELS
Weldwell
AWS A5.5:2006
AS/NZS 4856B:2006 AS/NZS4857B:2006
KV3
E8015-B3L H4
E5515-2C1ML H5 E6215-GP H5
KV5
E7015-B2L H4
E5215-1CML H5
7
MILD STEEL ELECTRODES
PH28
STICK
28
CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 50V OR DC-
The weld appearance is very good for all positions. PH 28 has excellent X-Ray properties.
DESCRIPTION: A universal electrode which has mediumheavy rutile coating, which yields a fairly rapid solidifying slag. It is very easy to apply in the vertical up and overhead positions, where a short arc length is beneficial.
TYPICAL APPLICATIONS: Pipe welding on-site, pressure vessels, general construction, hydro installations, ship building and storage tanks.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.04
0.47
0.40
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
448 MPa
Tensile Strength
500 MPa
Elongation
26 %
CVN Impact Values
52J @ 0ยบC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5 3.2
PKT PER CTN
70-100
2.5
5
159
101503
85-135
5.0
3
164
101504
4.0
130-170
5.0
3
104
101505
5.0
190-230
5.0
3
53
101506
DESCRIPTION: This is a conventional type of electrode which welds in all positions. It is good for low open circuit voltage machines and has easy starting and restarting properties.
8
STICK
48A
CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 45V OR DC-
PART NO.
KG'S PER PKT
MILD STEEL ELECTRODES
PH48A
APPROX NO. OF RODS PER PKT
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
In addition it exhibits very quiet running with reasonably smooth deposits. A very useful electrode for welding galvanised steel. TYPICAL APPLICATIONS: Galvanised steel and pipe.
C
Mn
Si
0.04
0.50
0.40
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
467 MPa
Tensile Strength
521 Mpa
Elongation
31%
CVN Impact Values
59J 0ยบC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
70-100
2.5
5
158
101547
3.2
90-135
5.0
3
158
101548
4.0
130-180
5.0
3
105
101549
MILD STEEL ELECTRODES
PH68
STICK
68
CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 50V OR DCDESCRIPTION: This medium-heavy coated rutile electrode produces a rapid freezing slag. Its large droplet type of arc makes it ideal for poor fitting work or where large gaps have to be bridged.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
It is perfect for site work because with one current setting welds can be done in all positions. Excellent for galvanised steel. TYPICAL APPLICATIONS: Galvanized steel and pipe.
C
Mn
Si
0.06
0.43
0.46
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
443 MPa
Tensile Strength
495 MPa
Elongation
29%
CVN Impact Values
87J @ +20ยบC
ยบORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
60-95
2.5
5
172
101561
3.2
70-125
5.0
3
163
101562
4.0
130-170
5.0
3
109
101563
5.0
170-240
5.0
3
72
101564
MILD STEEL ELECTRODES
PH7024
7024
CLASSIFICATIONS: AS/NZS4855B:2007 E4924A AWS A5.1:2004 E7024 OUTPUT: AC 50V OR DCDESCRIPTION: The PH 7024 is a heavy coated rutile contact type electrode developed for high speed welding of mild steel in flat and horizontal positions using AC or DC straight polarity.
STICK
The iron powder content in the flux coating gives high efficiency combined with excellent mechanical properties. TYPICAL APPLICATIONS: Dozers, buckets, ship building, roof trusses, rolling stock, bridge grinders, crusher frames, pressure vessels, heavy machinery frames, beams.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.05
0.59
0.36
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
447 MPa
Tensile Strength
507 MPa
Elongation
31%
CVN Impact Values
71J @ 0ยบC
ORDERING INFORMATION PACKAGING PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
5
97
101671
5.0
3
91
101672
180-210
5.0
3
54
101673
260-320
5.0
3
32
101674
ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
2.5
90-140
3.2
130-160
4.0 5.0
9
MILD STEEL ELECTRODES
STICK
Austarc 12P CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 45V or DC+/DESCRIPTION: A smooth running, rutile type electrode for all positional welding of mild steel. It is characterised by a moderately forceful and extremely stable arc, and produces excellent penetration with low spatter losses.
Specially recommended for the fillet welding of pipe or rectangular framed sections using the vertical down technique to minimise distortion and the risk of burn through. TYPICAL APPLICATIONS: Welding of general purpose structural steel, galvanised gates and fences, trailers, and wrought iron.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.05
0.48
0.29
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
447 MPa
Tensile Strength
480 MPa
Elongation
31%
CVN Impact Values
108J @ 0ยบC
ORDERING INFORMATION PACKAGING ELECTRODE AMPS KG'S SIZE (MM) RANGE PER PKT
PKT PER CTN
APPROX PART PER PKT NO.
2.0
40-60
2.5
5
250
2.5
60-95
2.5
5
160
101575
3.2
90-140 5.0
3
159
101576
4.0
120-190 5.0
3
105
101577
MILD STEEL ELECTRODES
PH31A
DESCRIPTION: This type is formulated for a deeply penetrating arc with fast burn-off rate. It is used primarily for welding pipe, using the stove-pipe technique. PH31A has good mechanical and X-ray characteristics.
10
STICK
31A
CLASSIFICATIONS: AS/NZS4855B:2007 E4311A AWS A5.1:2004 E6011 OUTPUT: AC 70V OR DC+
101578
A touch technique or a short arc are the main requisites, depending upon the welding conditions. TYPICAL APPLICATIONS: Deep penetrating arc and vertical down welding.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.12
0.60
0.16
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
410 MPa
Tensile Strength
510 MPa
Elongation
31%
CVN Impact Values
89J @ -30ยบC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
60-95
2.5
5
166
101617
3.2
90-125
5.0
3
166
101618
4.0
115-175
5.0
3
107
101619
LOW HYDROGEN ELECTRODES
PH27
STICK
27
CLASSIFICATIONS: AS/NZS4855B:2007 E7048 H4 AWS A5.1:2004 E4948AU H5 OUTPUT: AC 70V or DC+ DESCRIPTION: A vertical down low hydrogen electrode which bridges gaps with remarkable ease. Welding is very fast, using high currents and a short arc. The welds are flat in profile and insensitive to cracking.
TYPICAL APPLICATIONS: Vertical down welding and bridging gaps.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.04
1.15
0.45
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
439 MPa
Tensile Strength
507 MPa
Elongation
32%
CVN Impact Values
183J @ -30ยบC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
3.2
150 Max
5.0
3
148
102515
4.0
200 Max
5.0
3
105
102516
LOW HYDROGEN ELECTRODES
PH56S
56S
CLASSIFICATIONS: AWS A5.1:2004 E4916AU H5 AS/NZS4855B:2007 E7016-H8 OUTPUT: AC 70V or DC+/DESCRIPTION: An all-positional low hydrogen electrode which deposits very pure weld metal with exceptional mechanical and X-ray properties.
STICK
For use on mild, unalloyed micro alloyed and low alloy steels, also for steels to LT 40 spec. Used with a short arc and reasonably slow travel speeds. TYPICAL APPLICATIONS: All position welding of mild and low alloy steels.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.05
1.11
0.34
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
497 MPa
Tensile Strength
589 MPa
Elongation
28%
CVN Impact Values
107J @ -40ยบC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
60-100
2.2
5
131
102554
3.2
85-140
5.0
3
151
102555
4.0
100-180
5.0
3
99
102556
11
LOW HYDROGEN ELECTRODES
PH16TC
16TC
CLASSIFICATIONS: AWS A5.1:2004 E4916AU H10 AS/NZS4855B:2007 E7016 H8 OUTPUT: AC 45 (2.5, 3.2) AC 55 (4.0) DC+ DESCRIPTION: APH16TC is a smooth running, easy to use, all position twin coated, low hydrogen electrode, for mild and low alloy steel applications.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.05
1.18
0.52
Provides high quality notch tough weld metal. Easy re-strike. Can be operated on low OCV AC machines.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS: Heavy wall joints, maintenance.
Yield Stress
426 MPa
Tensile Strength
518 MPa
Elongation
33%
CVN Impact Values
118J @ -40ºC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
2.5
60-90
2.5
5
147
102565
90-135
5.0
3
148
102566
4.0
140-190
5.0
3
90
102567
STICK
77
CLASSIFICATIONS: AWS A5.1:2004 E4918-1AU H5 AS/NZS4855B:2007 E7018-1 H8 OUTPUT: AC 70V or DC+ DESCRIPTION: An iron powder-bearing low hydrogen electrode for welding steel, low alloy, medium tensile steels and for steels to LT 40 spec in all positions. The metal recovery is approx 115% and the deposited welds are first class for X-ray.
12
PART NO.
3.2
LOW HYDROGEN ELECTRODES
PH77
APPROX NO. OF RODS PER PKT
PH77 is welded with a short arc and due to it’s higher current characteristics welding is much faster than normal. TYPICAL APPLICATIONS: Penstocks, turbines, class 1 pressure vessels, tanks, earthmoving plant, repair and maintenance.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.04
1.47
0.31
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
483 MPa
Tensile Strength
563 MPa
Elongation
29%
CVN Impact Values
123 J @ -50ºC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
60-105
2.2
5
107
102584
3.2
90-145
5.0
3
126
102585
4.0
140-200
5.0
3
87
102586
5.0
180-300
5.0
3
48
102587
LOW HYDROGEN ELECTRODES
PHC6H
C6H
CLASSIFICATIONS: AWS A5.1:2004 E4928AU H5 AS/NZS4855B:2007 E7028 H4 OUTPUT: AC 70V or DC+ DESCRIPTION: This is a 195% efficiency iron powder low hydrogen type electrode for clean smooth welds in the down-hand position on heavy plate and joints in restraint.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
0.02
1.26
0.62
It has excellent mechanical and X-ray properties and is very suited for welds in narrow Vee joints. The zircon-based coating leaves a very readily removable slag.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS: High deposition fast fill applications.
ORDERING INFORMATION
Yield Stress
424 MPa
Tensile Strength
513 MPa
Elongation
34%
CVN Impact Values
108J @ -20ยบC
PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
PKT PER CTN
KG'S PER PKT
PART NO.
4.0
200-230 5.0
3
42
102598
5.0
260-340 5.0
3
28
102599
LOW HYDROGEN ELECTRODES
PH118
APPROX NO. OF RODS PER PKT
STICK
118
CLASSIFICATIONS: AWS A5.5:2006 E7618-GA H5 AS/NZS4857B:2007 E11018-G H4
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
OUTPUT: AC 70V or DC+
These electrodes must be kept very dry.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
DESCRIPTION: Type PH 118 is designed for welding low alloy high strength steels with tensiles up to 120,000 psi, ie: Bisalloy 80, Sumiten 80S, T1 and 4140. In addition 118 is ideal for many repair welds on high strength steels, ie: forklift prongs, axles, shafts etc. ABS approved.
TYPICAL APPLICATIONS: For repairing part of machinery made of low-alloy, high strength steels such as shafts, axles, fork lift arms ect.
C
Mn
Si
Cr
Ni
Mo
0.05
1.30
0.30
0.02
1.60
0.50
Yield Stress
775 MPa
Tensile Strength
821 MPa
Elongation
24%
CVN Impact Values
81J @ -51ยบC
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
3.2
90-140
5.0
3
122
102611
4.0
110-180
5.0
3
86
102612
13
LOW HYDROGEN ELECTRODES
PHKV3
STICK
KV3
CLASSIFICATIONS: AS/NZS4856B:2006 E5515-2C1ML H5 AS/NZS 4857B:2006 E6215-GP H5 AWS A5.5:2006 E8015-B3L H4
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Mo
P
S
0.05
0.77
0.22
2.10
0.95
0.03
0.01
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
OUTPUT: DC + DESCRIPTION: For welding steels alloyed with 2.25% Cr/1.0% Mo and is recommended for welding 0.5% Cr/0.5% Mo/0.25% V steel. As with all creep resisting steel welding, correct preheat and interpass temperature control must be used.
PH KV3 exhibits excellent X-ray quality welds. Also suitable for welding other low alloy, medium tensile steels, where matching or improved strength and toughness are desired. TYPICAL APPLICATIONS: Welding chrome moly steels and for seismic grade reinforcing bar.
Yield Stress
638 MPa
Tensile Strength
726 MPa
Elongation
25%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5 3.2 4.0
PKT PER CTN
65-95
2.2
5
115
102624
75-130
5.0
3
131
102625
115-165
5.0
3
91
102626
DESCRIPTION: For welding steels alloyed with 1.25% Cr/0.5% Mo. It can also be used to weld 0.9% Cr/0.5% Mo steels.
14
STICK
KV5
CLASSIFICATIONS: AS/NZS4856B:2006 E5215-1CML H5 AWS A5.5:2006 E7015-B2L H4 OUTPUT: DC +
PART NO.
KG'S PER PKT
LOW HYDROGEN ELECTRODES
PHKV5
APPROX NO. OF RODS PER PKT
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Cr
Mo
0.04
0.86
0.23
0.02
0.01
1.20
0.46
PH KV5 is very good in all positions. The weld metal is insensitive to solidification cracking.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS: For welding matching chrome moly steels.
Yield Stress
504 MPa
Tensile Strength
579 MPa
Elongation
30%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
65-95
2.2
5
111
102638
3.2
75-130
5.0
3
130
102639
4.0
115-165
5.0
3
91
102640
HARD FACING ELECTRODES
PH400
400
CLASSIFICATIONS: AS/NZS2576 E Fe2 AWS A5.13: 1435-A4 OUTPUT: AC 50V or DC+/DESCRIPTION: Tough chromiummanganese alloy used for worn rails, shafts, grouser plates, shovel pads, track links, idler wheels, dragline pins etc. Typical undiluted hardness 38Rc.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS: Idler shafts and wheels, crane hooks, top rollers and hooks, shovel pads, drive sprockets and wheel hangers.
C
Mn
Si
Cr
0.14
0.60
0.40
2.90
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
3.2
95-145
5.0
5
127
103514
125-200
5.0
5
68
103515
DESCRIPTION: Versatile, low cost hard facing deposit for straight carbon, low alloy or manganese steel. The self hardening deposit has high abrasion resistance.
STICK
600
CLASSIFICATIONS: AS/NZS2576 E Fe3 AWS A5.13: 1855-A4 OUTPUT: AC 50V or DC+/-
PART NO.
4.0
HARD FACING ELECTRODES
PH600
APPROX NO. OF RODS PER PKT
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Deposit is malleable and forgeable when hot. Typical undiluted hardness 59Rc. TYPICAL APPLICATIONS: Bull dozer blades, excavator teeth, plough shears, bucket teeth and lips.
C
Mn
Si
P
0.40
0.74
0.41
5.30
ORDERING INFORMATION PACKAGING ELECTRODE AMPS PKT KG'S SIZE (MM) RANGE PER PER CTN PKT
APPROX RODS PER PKT
PART NO.
3.2
95-145
5.0
3
133
103529
4.0
125-280 5.0
3
67
103530
15
HARD FACING ELECTRODES
PH700
700
CLASSIFICATIONS: AS/NZS2576 2360-A4
OUTPUT: AC 50V or DC+/DESCRIPTION: PH 700 is a high carbon-chrome type for impact and severe abrasion and has good resistance to scaling and corrosion in high temperatures. It can be deposited directly on to mild steel, low alloy steel or austenitic manganese steel.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Cr
3.00
18.00
However, when the base metal is hardenable or high alloy, a buffer layer of PH 56S, PH 77 or the stainless alloy RSP may be necessary. Typical undiluted hardness 62Rc.
ORDERING INFORMATION
TYPICAL APPLICATIONS: Furnace parts, rolling mill guides, conveyor screws, dozer blades, ripper teeth etc.
PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
3.2 4.0
APPROX NO. OF RODS PER PKT
PART NO.
KG'S PER PKT
PKT PER CTN
110-130
5.0
3
86
103542
130-180
5.0
3
57
103543
HARD FACING ELECTRODES
STICK
Abrasocord 43 CLASSIFICATIONS: AS/NZS2576 2465-A4 OUTPUT: AC 55V or DC+ DESCRIPTION: Abrasocord 43 deposits extremely abrasionresistant chromium/ niobium carbides, which also have moderate to heavy impact resistance. The electrode has a very high deposition efficiency of 190%.
16
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Cr
Nb
Fe
A buffer layer of RSP or 56S or 77 is recommended. Typical undiluted hardness of 64-69Rc.
5.0
0.7
22.0
7.0
Bal
TYPICAL APPLICATIONS: For applications where resistance to extreme abrasion and moderate to heavy impact are required such as press screws, grizzly bars, crusher hammers, ripper teeth and shovel teeth.
ORDERING INFORMATION
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Single Layer onto Mild Steel
Typical Hardness 60-65 HRc
Multi Layer
Typical Hardness 64-69 HRc
PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
3.2
115-140
5.0
3
87
103560
4.0
140-185
5.0
3
56
103561
STAINLESS STEEL ELECTRODES
PHRS309LC
RS 309 LC
CLASSIFICATION AS/NZS 4854B:2006 ES 309L-17 AWS A5.4 2012 E309L-17 OUTPUT: AC 70V or DC+ DESCRIPTION: PH RS309LC is a rutile coated all position electrode for welding stainless steel containing 22-25% Cr and 12-14% Ni. RS309LC may be used for welding dissimilar metals, eg; stainless steel type 18/8 to mild steel.
STICK
Also used for welding the buffer layer of 18/8 clad steels, of which the final run is made with PH RS308LC. TYPICAL APPLICATIONS: Dissimilar metals. Buffer layers.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Ni
Mo
0.03
1.00
0.9
23.9
13.1
0.06
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
520 MPa
Elongation
30%
Typical Ferrite
12.4%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
2.5
45-70
2.5
5
130
104290
70-110
2.5
5
78
104291
STICK
RS309 MoLC
CLASSIFICATION AS/NZS 4854B:2006 ES309L Mo-17 AWS A5.4:2012 E309LMo-17
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
OUTPUT: AC 70V or DC+
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
DESCRIPTION: PH RS309MoLC is an all position, rutile coated electrode which is extremely suitable for welding austenitic stainless steels containing molybdenum to carbon steels, and for the welding of buffer layers of AISI 316 clad steels of which the final run is made with PH RM316LC.
TYPICAL APPLICATIONS: Dissimilar metals joints particularly 316 grade stainless. Buffer layers.
PART NO.
3.2
STAINLESS STEEL ELECTRODES
PHRS309MOLC
APPROX NO. OF RODS PER PKT
C
Mn
Si
Cr
Ni
Mo
0.3
0.81
0.6
22.2
12.6
2.70
Tensile Strength
787 MPa
Elongation
30%
Typical Ferrite
18%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
45-70
2.5
5
118
104276
3.2
70-110
2.5
5
76
104277
17
STAINLESS STEEL ELECTRODES
PHRM316LC
RM 316LC
CLASSIFICATIONS: AS/NZS4854B:2012 ES316L-17 AWS A5.4:2012 E316L-17 OUTPUT: AC 70OCV or DC+ DESCRIPTION: PH RM316LC is a low carbon electrode for welding Molybdenum bearing 316 and 316L steels. The weld metal has superior resistance to pitting and most types of corrosion.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Also suitable for the general purpose welding of 301, 302, 304 and 304L stainless steels. Weld with a short arc. TYPICAL APPLICATIONS: Molybdenum bearing 316 and 316L general purpose welding of 301, 302, 304 and 304L stainless steels.
C
Mn
Si
Cr
Ni
Mo
0.02
0.72
0.67
17.8
11.4
2.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
600 MPa
Elongation
41%
Typical Ferrite
6.3%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5 3.2 4.0
DESCRIPTION: PH RM318LC deposits a stabilised weld metal suitable for welding AISI types 318 and 316. The deposit is highly resistant to corrosion by strong acids.
18
5
141
104236
5
76
104237
5
51
104238
40-80
2.5
60-100
2.5
90-140
2.5
STICK
RM 318LC
CLASSIFICATION AS/NZS4854B:2006 ES318-16 AWS A5.4:2012 E318-16 OUTPUT: AC 70V or DC+
PART NO.
PKT PER CTN
STAINLESS STEEL ELECTRODES
PHRM318LC
APPROX NO. OF RODS PER PKT
KG'S PER PKT
TYPICAL APPLICATIONS: Suitable for welding AISI types 318 and 316.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Niobium
Cr
Ni
Mo
0.02
0.77
0.72
0.24
18
11.3
2.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
Min 550 MPa
Elongation
Min 25%
CVN Impact Values
7.2%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5 3.2
APPROX NO. OF RODS PER PKT
PART NO.
KG'S PER PKT
PKT PER CTN
40-80
2.5
5
138
104186
60-100
2.5
5
78
104187
REPAIR & MAINTENANCE ELECTRODES
WWRSP OUTPUT: AC 75V or DC+ DESCRIPTION: RSP deposits a weld metal of an austeniticferritic structure which is highly resistant to cracking. Hence its use where combinations of metals could cause cracks by other methods.
STICK
RSP
Weldwell RSP is also used to weld creep resistant steel such as 5% Cr-0.5% Mo, where no post work heat treatment can be applied. For joining mild to stainless steel. Very good for repair welding. TYPICAL APPLICATIONS: Dissimilar metals. Buffer layers and crack resistant welds.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Ni
Mo
0.04
2.50
1.0
17-20
10-14
2.0-3.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
640 - 750 MPa
Elongation
Min. 25%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
2.5 3.2 4.0
OUTPUT: AC 50V or DC+ DESCRIPTION: Hi Ten 8 was developed to give very high strengths at elevated temperatures combined with corrosion resistance, high toughness and wear resistance. The special coating gives porosity free, dense deposits with little or no spatter.
PART NO.
KG'S PER PKT
PKT PER CTN
40-75
2.5
5
143
104199
60-100
2.5
5
78
104200
90-140
2.5
5
51
104201
REPAIR & MAINTENANCE ELECTRODES
WWHi Ten 8
APPROX NO. OF RODS PER PKT
STICK
HI TEN 8
Welds are deposited at highest possible speed with least amount of base metal heat, using very low amperages. Tensile strength 825 MPa with high anticracking properties. TYPICAL APPLICATIONS: General engineering welding, including spring steels, dies, gears, pumps, and shafts. Ideal to repair petrol engine exhaust valves.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
Up to 625 MPa
Tensile Strength
Up to 825 MPa Up to 1200 MPa (work hardened)
Elongation
Min. 22%
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
2.5
40-75
2.5
5
151
104144
3.2
75-125
2.5
5
74
104145
19
CAST IRON ELECTRODES
STICK
Supercast Ni CLASSIFICATIONS: AWS A5.15: ENi-C1
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Mn
S
Ni
OUTPUT: AC 45V or DC +/-
0.03
0.006
97%
DESCRIPTION: Supercast Ni is a basic, graphite-coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources.
Ease of striking is a feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance. TYPICAL APPLICATIONS: For repair and build-up of all standard grades of grey cast iron, malleable iron, austenitic cast iron and some grades of meehanite cast iron.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
200 MPa
Tensile Strength
400 MPa
Deposit Hardness
150-170 HV (30)
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
3.2
50-100
2.5
CAST IRON ELECTRODES
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
5
83
104110
STICK
Supercast Ni/Fe CLASSIFICATIONS: AWS A5.15: ENiFe-C1 OUTPUT: AC 45V or DC +/DESCRIPTION: Supercast Ni Fe is a “basic, graphite-coated AC/DC electrode for the higher strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni Fe.
20
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS: For repair and build up of SG irons and all standard grades of grey cast iron , malleable iron, austenitic cast iron and some grades of meehanite cast iron. Also suited to welding these cast irons to steel.
Mn
Ni
Fe
0.85
57.8
Bal
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
300 MPa
Tensile Strength
500 MPa
Deposit Hardness
200-220 HV (30)
ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM)
AMPS RANGE
KG'S PER PKT
3.2
50-100
2.5
PKT PER CTN
APPROX NO. OF RODS PER PKT
PART NO.
5
89
104122
Electrode Quantities Per Packet TYPE
ELECTRODE SIZE (MM)
APPROX NO. OF RODS PER PKT
KG'S PER PKT
TYPE
PH28
2.5
159
2.5
PH118
3.2
164
5.0
4.0
104
5.0
5.0
53
5.0
2.5
158
2.5
3.2
158
5.0
4.0
105
5.0
2.5
172
2.5
3.2
163
5.0
4.0
109
5.0
5.0
72
5.0
2.5
97
2.5
3.2
91
5.0
4.0
54
5.0
5.0
32
5.0
2.0
250
2.5
2.5
160
2.5
3.2
159
5.0
4.0
105
5.0
2.5
166
2.5
3.2
166
5.0
4.0
107
5.0
3.2
148
5.0
4.0
105
5.0
2.5
131
3.2
151
4.0
99
5.0
2.5
147
2.5
3.2
148
5.0
4.0
90
2.5
107
3.2
126
5.0
4.0
87
5.0
5.0
48
5.0
4.0
42
5.0
5.0
28
5.0
PH48A
PH68
PH7024
Austarc 12P
PH31A
PH27 PH56S
PH16TC
PH77
PHC6H
ELECTRODE SIZE (MM)
APPROX NO. OF RODS PER PKT
KG'S PER PKT
3.2
122
5.0
4.0
86
5.0
2.5
115
2.2
3.2
131
5.0
4.0
91
5.0
2.5
118
5.0
3.2
130
5.0
4.0
91
5.0
3.2
127
5.0
4.0
68
5.0
3.2
133
5.0
4.0
67
5.0
3.2
86
5.0
4.0
57
5.0
3.2
87
5.0
4.0
56
5.0
2.5
130
2.5
3.2
78
2.5
2.5
138
2.5
3.2
76
2.5
2.5
148
2.5
3.2
81
2.5
4.0
51
2.5
2.5
141
2.5
2.2
3.2
76
2.5
5.0
4.0
51
2.5
2.5
138
2.5
3.2
78
2.5
2.5
143
2.5
5.0
3.2
78
2.5
2.2
4.0
51
2.5
2.5
151
2.5
3.2
81
2.5
Supercast Ni
3.2
83
2.5
Supercast NiFe
3.2
89
2.5
PHKV3
PHKV5
PH400 PH600 PH700 Abrasocord 43 PHRS309LC PHRS309MoLC PH22.9.3LR
PHRM316LC
PHRM318LC WWRSP
WWHi Ten 8
21
22
MIG, Flux-Cored & Subarc Wires HIGH QUALITY WELDING WIRES FOR THE TOUGHEST APPLICATIONS.
23
MIG WIRE
MIG
PZ6000 CLASSIFICATIONS: AS/NZS14341-B-G49A 3U M/C S6 AWS A5.18: ER70S-6 SHIELDING GAS: CO², ARGON/CO² POLARITY: DC +
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS: General purpose welding of carbon steels.
DESCRIPTION: Precision layer wound spools are more suitable for automatic and robotic welding applications where equipment is less tolerant of feed irregularities.
C
Mn
Si
P
S
Cu
0.07
1.44
0.84
0.012
0.014
0.07
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
450 MPa
Tensile Strength
580 MPa
Elongation
26%
CVN Impact Values
103J @ -30°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
SPOOLS PER PALLET
PART NO.
0.8
15kg Spool
78
180055
0.9
15k Spool
78
180056
1.0
15kg Spool
78
180057
1.2
15kg Spool
78
180058
MIG WIRE
MIG
Austmig ES6
This product will replace Elite Solid Wire early 2016
CLASSIFICATIONS: AS/NZS 14341-B G49A 3U M/C S6 AWS A5.18: ER70S-6 SHIELDING GAS: 100% CO² or Ar/CO² Mixture POLARITY: Electrode positive DESCRIPTION: Copper coated, low carbon steel MIG wire specifically formulated for optimum performance under CO² and Ar/CO² mixed gases.
24
TYPICAL APPLICATIONS: Suitable for welding mild and medium strength steels. Ideal for positional welding of sheet steel and steel pipes and tubes where the high silicon content promotes smooth even weld beads with excellent edge wetting and contour.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Fe
0.1
1.45
0.88
0.02
0.022
Bal
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Gas Type
CO²
Ar+18% CO²
Yield Stress
462 MPa
450 Mpa
Tensile Strength
570 MPa
560 MPa
Elongation
27%
27%
CVN Impact Values
96J @ -30°C
86J @ -30°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.8
15kg Spool
ES608S
0.9
15kg Spool
ES609S
1.0
15kg Spool
ES610S
1.2
15kg Spool
ES612S
GAS SHIELDED FLUX-CORED WIRE
Austfil 71T
This product will replace Elite 71-T early 2016
CLASSIFICATIONS: AS/NZS ISO 17632-B - T492T1-1CA-UH10 AWS A5.20: E71T-1 H8 SHIELDING GAS: 100% CO² POLARITY: DC + DESCRIPTION: Austfil 71T is a rutile flux cored wire designed for excellent performance in all positional fillet and buttwelding applications. Austfil 71T is formulated exclusively for use with cost effective CO2 shielding gas.
FC
TYPICAL APPLICATIONS: Suitable for applications such as storage tanks, structural fabrication, bridge construction, machinery and earthmoving equipment. Suitable for AS/NZS 1554.5 of the structural code; Part 5: Welding of the steel structures subject to high levels of fatigue loading.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
S
P
Fe
0.03
1.28
0.44
0.01
0.013
Bal
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
71T112S
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Gas Type
CO²
Yield Stress
531 MPa
Tensile Strength
580 MPa
Elongation
26%
CVN Impact Values
93J @ -20°C
GAS SHIELDED FLUX-CORED WIRE
FC
FabCo Hornet CLASSIFICATIONS: AS/NZS ISO 17632-B-T493T1-1CMA-U-H10 AWS A5.20 Class E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8 SHIELDING GAS: 100% CO² OR 75% AR/25% CO² POLARITY: DC + DESCRIPTION: The wire has good weldability, good impact strength at low temperatures, low spatter levels and easy slag removal.
Fully tested to meet the requirements of the AWS Structural Welding Code - Seismic Supplement D1.8. TYPICAL APPLICATIONS: An all position tubular flux cored wire designed to be used with CO² or mixed gas shielding, for general purpose fabrication where penetration requirements are stringent.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
0.02
1.54
0.38
0.003
0.005
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
556 MPa
Tensile Strength
611 MPa
Elongation
26%
CVN Impact Values
102J @ -30°C
Note: When used with 75% AR/25%CO² ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182660
1.6
15k Spool
182661
25
GAS SHIELDED FLUX-CORED WIRE
FC
Hobart 71T CLASSIFICATIONS: AS/NZS ISO 17632-B-T492T1-1CA-U-H10 AWS A5.20, Class E71T-1C SHIELDING GAS: 100% CO² POLARITY: DC +
TYPICAL APPLICATIONS: General purpose welding of carbon steels in all positions.
DESCRIPTION: Hobart 71T is an all position flux-cored wire designed to be used with 100% CO². It can be used on allposition welds with both single and multiple pass welds on mild and some low alloy steels.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
0.049
1.27
0.50
0.022
0.003
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
628 MPa
Tensile Strength
647 MPa
Elongation
28%
CVN Impact Values
87J @ -20°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
SPOOLS PER PALLET
PART NO.
1.2
15kg Spool
72
182012
1.6
5kg Spool
72
182016
GAS SHIELDED FLUX-CORED WIRE
FC
FabCo 110 CLASSIFICATIONS: AS/NZS ISO 18276-BT765T1-1MA-N3M2 H5 AWS A5.29 E111T1-K3 MJ H4 SHIELDING GAS: 75-80% Ar/Bal CO² POLARITY: DC + DESCRIPTION: TM-1101K3-M offers excellent arc stability and low spatter with 75-80% Ar/20-25% CO² mixtures It also has a fastfreezing slag for all-position welding. These features, along with relatively low diffusible hydrogen levels, excellent slag removal,
26
good impact values and high strength levels, make a superior choice for welding higherstrength steels. TYPICAL APPLICATIONS: For welding of high strength steel.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Cr
Ni
Mo
V
0.06
1.60
0.40
0.08
0.01
0.05
1.90
0.30
0.02
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
772 MPa
Tensile Strength
827 MPa
Elongation
21%
CVN Impact Values
41J @ -29ºC
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182655
GAS SHIELDED FLUX-CORED WIRE
FC
TM-910 CLASSIFICATIONS: AS/NZS ISO 17632-BT494T1-1MA-U-H10, T494T12-1MA-U-H10 AWS E71T-1 M, E71T-12 MJ, AS/NZS ISO SHIELDING GAS: 95% Ar / 5% CO², 75% Ar / 25% CO² POLARITY: DC + DESCRIPTION: Welding can be done in all positions without the need to change the parameters. In addition, vertical up welding can be done without the need to weave.
TYPICAL APPLICATIONS: TM-910 has been specially designed to be used with high argon shielding gas mixes. It is also suited for high heat input, slow cooling rate and low heat input high cooling rate welding conditions.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Ni
0.052
0.84
0.39
0.008
0.009
0.40
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
494 MPa
Tensile Strength
554 MPa
Elongation
29%
CVN Impact Values
97J @ -40°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182195
GAS SHIELDED METAL-CORED WIRE
MC
FabCor 1100 CLASSIFICATIONS: AS/NZS ISO 18276-B-T765T15-0MA-N4CiM2 AWS A5.28 E110C-K4
SHIELDING GAS: 75% Ar / 25% CO² POLARITY: DC + DESCRIPTION: FabCor 1100 is a metal-cored, gas shielded wire that is designed for the single and multi-pass welding of quenched and tempered steels including T1-type, HY80 and HY100.
It is also highly recommended for welding high-strength steels and can be used for welding castings, heavy equipment, and shipbuilding projects. TYPICAL APPLICATIONS: For welding high strength steels in the down hand position.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
Ni
Cr
Mo
0.06
1.60
0.56
0.014
0.009
1.96
0.20
0.54
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
834 MPa
Tensile Strength
862 MPa
Elongation
19%
CVN Impact Values
42J @ -50°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
SPOOLS PER PALLET
PART NO.
1.2
15kg Spool
-
182200
27
GAS SHIELDED METAL-CORED WIRE
MC
FabCor 86R CLASSIFICATIONS: AS/NZS ISO 17632 -B-T 493T15-OMA-U H5 AWS A5.18 E70C-6M K4 SHIELDING GAS: 75-95% Ar/BAL CO² POLARITY: DC + DESCRIPTION: FabCor 86R has superior operator appeal due to almost non existent spatter. It also produces essentially slag-free welds and offers relatively low fume levels, good penetration, low hydrogen levels, and 94-97% efficiency.
Recommended for single and multiple pass welding in all position. (Positional welding possible with short arc or pulse mode only.) TYPICAL APPLICATIONS: High deposition welding of carbon steels suitable for seismic applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
0.03
1.44
0.67
0.008
0.015
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
476 MPa
Tensile Strength
558 MPa
Elongation
30%
CVN Impact Values
56 J @-40°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182215
SELF SHIELDED FLUX-CORED WIRE
FC
Fabshield 21B CLASSIFICATIONS: AS/NZS ISO 17632-B-T49ZT11-1NA AWS A5.20, Class E71T-11 SHIELDING GAS: None POLARITY: DC + DESCRIPTION: An all positional general purpose, self-shielding flux-cored wire, designed specifically for single and multi-pass welding of mild steel and galvanised steel up to a maximum of 20mm in thickness.
28
TYPICAL APPLICATIONS: For on-site welding applications including farm and rural fabrication, fences, frames and sheds, etc. Other uses include prefabricated steel frame construction, galvanised tank fabrication, repair of trucks, tractors and earth moving equipment.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
AL
0.28
0.34
0.15
0.008
0.003
1.72
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
427 MPa
Tensile Strength
627 MPa
Elongation
22%
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.9
4.5kg Spool
182696
1.2
4.5kg Spool
182700
1.2
15kg Spool
182701
1.7
15kg Spool
182702
SELF SHIELDED FLUX-CORED WIRE
FC
Fabshield XLR-8 CLASSIFICATIONS: AS/NZS ISO 17632-B-T494T8-1NA-H10 AWS A5.20, Class E71T-8JD H8 SHIELDING GAS: None POLARITY: DC + DESCRIPTION: Fabshield XLR-8 has been specifically designed for the demanding application of structural steel erection. This outstanding self-shielded, flux-cored wire produces a stable arc within a wide range of parameters. Designed to be used with constant voltage (CV) power sources.
Usable under AWS D1.8 for use on Demand Critical Welds. Low Hydrogen Weld Deposit. TYPICAL APPLICATIONS: For use on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction. Suits seismic applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
S
AL
0.19
0.51
0.17
0.009
0.006
0.51
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
469 MPa
Tensile Strength
579 MPa
Elongation
28%
CVN Impact Values
42J @ -40°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.6
15kg Spool
182729
1.8
15kg Spool
182730
STAINLESS FLUX-CORED WIRE
FC
Tientai 309LT1-1 CLASSIFICATIONS: AS/NZS ISO 17633-BTS309L-FC1 AWS A5.22 E309LT1-1
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
SHIELDING GAS: CO²
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
POLARITY: DC + DESCRIPTION: Designed for 100% CO² gas shielding and all-position welding. It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel.
TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers.
C
Mo
Cr
Cu
S
Ni
0.026
0.06
24.07
0.07
0.009
12.78
Tensile Strength
586 MPa
Elongation
39%
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
12.5kg Spool
184225
29
STAINLESS FLUX-CORED WIRE
FC
Tientai 316LT1-1 CLASSIFICATIONS: AS/NZS ISO 17633-BTS316L-FC1 AWS A5.22 E316LT1-1 SHIELDING GAS: CO² POLARITY: DC + DESCRIPTION: Designed for 100% CO² gas shielding and all-position welding. It exhibits very excellent slag release and almost spatter-free operating features.
It can be used for joining types of 316, 316L, CF-8M and CF-3M stainless steels. It provides a high inter-granular corrosion resistance to pressure vessel application due to the low carbon content.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
P
0.027
1.55
0.025 0.025
S
Mo
Ni
Cr
0.011
2.68
12.63
19.3
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength Elongation
560 MPa 42%
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
12.5kg Spool
184230
TYPICAL APPLICATIONS: For joining 316,316L grades. Suitable for 301,302,304,304L stainless steels.
STAINLESS SOLID MIG WIRE
MIG
316LSI CLASSIFICATIONS: AS/NZS ISO 14343-BSS316LSi AWS A5.9: ER316LSi
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni
Mo
0.01
2.60
SHIELDING GAS: Argon/CO²* or Argon/ Oxygen 2%
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
POLARITY: DC + DESCRIPTION: Precision layer wound stainless steel welding wire depositing 19Cr/12Ni/2.5Mo type extra low carbon type weld metal.
30
For welding 316 and 316L plates, forgings, pipes, castings and bars in critical applications. Also suitable for general purpose welding of common stainless steels such as 301, 302, 304 and 304L. TYPICAL APPLICATIONS: For joining 316, 316L grades. Suitable for 301, 302, 304, 304L stainless steels.
1.50
0.92
18.60
Tensile Strength
600 MPa
Elongation
38%
11.60
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.8
5kg Spool
184113
0.8
15kg Spool
184130
0.9
5kg Spool
184105
0.9
15kg Spool
184132
1.0
15kg Spool
184136
1.2
15kg Spool
184138
STAINLESS SOLID MIG WIRE
MIG
309LSI CLASSIFICATIONS: AS/NZS ISO 14343-BSS309LSi AWS A5.9: ER309LSi SHIELDING GAS: Argon/CO²* or Argon/ Oxygen 2% POLARITY: DC + DESCRIPTION: Precision layer wound stainless steel welding wire depositing 25Cr/13Ni type low carbon weld metal.
Recommended for welding 309, 309Mo and 309L base materials, also stainless steel to mild and low alloy steels, stainless steel overlays and other dissimilar ferrous metals. TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Ni
Mo
0.03
1.90
0.92
23.30
13.6
0.10
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
630 MPa
Elongation
31%
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.9
15kg Spool
184048
ALUMINIUM SOLID MIG WIRE
MIG
Safra 5356 CLASSIFICATIONS: AS/NZS ISO 18273-S Al5356 AWS A5.10: ER5356 SHIELDING GAS: Pure Argon, Argon/Helium POLARITY: DC + DESCRIPTION: Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element.
Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456. Has marine approvals. TYPICAL APPLICATIONS: For higher tensile strengths and marine applications.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress Tensile Strength Elongation
110 MPa 240 MPa 17%
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Si
Fe
Cu
Mn
Mg
Cr
0.034
0.111
0.008
0.145
4.75
0.128
Ti
Be
B
Zn
0.106
0.001
0.0023
0.002
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.8
0.5kg Spool
183200
1.0
0.5kg Spool
183204
1.0
6kg Spool
183309
1.2
0.5kg Spool
183208
1.2
6kg Spool
183311
31
HARDFACING FLUX-CORED WIRE
FC
Tube Alloy 255-G SHIELDING GAS: 98% Ar/2% O2, 90% Ar/10% CO² POLARITY: DC + DESCRIPTION: Tube- Alloy 255-G is a small diameter, gas shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbide overlay. It is designed for overlay on carbon, low alloy, cast iron and austenitic manganese base metals. Stress-relief cracking will readily occur with this
product. This cracking is not detrimental to the wear properties of the deposit and provides some degree of stress relief for the weld metal. TYPICAL APPLICATIONS: For high abrasion applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Fe
5.30
1.00
0.40
18
Bal
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
HARDNESS
NUMBER OF LAYERS
1020 STEEL
1 2 2
58RC 61RC 65RC
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
11.34kg Spool
185101
HARDFACING FLUX-CORED WIRE
FC
Tube Alloy 255-O SHIELDING GAS: None POLARITY: DC + DESCRIPTION: Tube-Alloy 255-0 is a self-shielded, flux-cored wire that deposits an extra high chromium carbide alloy steel. It can be used to overlay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 617°C) wear resistance is required. It is designed for use as an overlay.
32
TYPICAL APPLICATIONS: For high abrasion applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr
Fe
4.50
Bal
0.90
0.50
26.50
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
HARDNESS
NUMBER OF LAYERS
1020 STEEL
1 2 2
54RC 56RC 58RC
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.6
11.34kg Spool
185099
SUBMERGED ARC WIRE
SA
TF-565 Flux withTSW-12KM Wire CLASSIFICATIONS: AS/NZS ISO 14171-B-S49A4U ABS SU21 AWS A5.17-97, F7A-4-EM12K SHIELDING GAS: None POLARITY: DC DESCRIPTION: Designed for welding on AC and DC and suitable for two-run or multiple layer technique with excellent slag release and good operability.
TYPICAL APPLICATIONS: For use in shipbuilding, boiler and pressure vessel, pipe steels up to API-5L-X70 and low alloyed and fine grain structural steels
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
S
P
Cu
0.07
1.11
0.28
0.007
0.012
0.010
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
460 MPa
Tensile Strength
530 MPa
Elongation
33%
CVN Impact Values
40J @ -40ºC
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
2.4
25kg Spool
182005
3.2
25kg Spool
182006
TF565
25kg Bag
121160
HIGH TENSILE MIG WIRE
MIG
PZ6048 CLASSIFICATIONS: AS/NZS16834 -B-G76A4U M G AWS A5.28:ER110S-G
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Si
Mn
Cr
Mo
Ni
V
0.09
0.56
1.61
0.27
0.24
1.32
0.081
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
SHIELDING GAS: Argon / CO² / O² POLARITY: DC + DESCRIPTION: PZ6048 is suitable for welding high tensile steels such as T1, Bisalloy 80, AISI 4140.
It is important that the correct welding procedures for the particular steel and thickness are followed. With attention being paid to preheat and interpass temperatures, and arc energy values.
Yield Stress Tensile Strength Elongation CVN Impact Values
735 MPa 799 MPa 18% 55J @ -40°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.0
15kg Spool
186620
1.2
15kg Spool
186621
TYPICAL APPLICATIONS: High tensile steels.
33
34
TIG Wires HIGH QUALITY TIG WIRES FOR PROFESSIONAL APPLICATIONS.
35
ALUMINIUM TIG WIRE
TIG
Maxal TIG 5356 CLASSIFICATIONS: AS/NZS ISO 18273-S Al 5356 AWS A5.10: ER5356 SHIELDING GAS: Argon CURRENT TYPE: AC DESCRIPTION: Maxal 5356 is designed to weld 5xxx series structural alloys and 6xxx series extrusions. It is mainly used where higher weld strength and greater ductility is required.
TYPICAL APPLICATIONS: It is mainly used where higher weld strength and greater ductility is required. Marine applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Si
Fe
Cu
Mn
Mg
0.25
0.40
0.10
0.05 - 0.20
4.5 - 5.5
Cr
Zn
Ti
Be
0.05 - 0.20
0.10
0.06 - 0.20
<0.003
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
262 MPa
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.6
4.5kg Packet
182747
2.5
4.5kg Packet
182748
3.2
4.5kg Packet
182749
STAINLESS TIG WIRE
TIG
309LSI CLASSIFICATIONS: AS/NZS ISO 14343-B-SS309LSI AWS A5.9: ER309LSI SHIELDING GAS: Argon CURRENT TYPE: DC DESCRIPTION: Low carbon 24Cr/13Ni type filler rod recommended for TIG and oxy-acetylene welding of 309 and 309L stainless steels.
Also suitable for joining dissimilar steels such as stainless steel to mild or low alloy steels and for stainless surfacing of mild steel, carbon and low alloy steels. This TIG wire has low carbon and higher silicon content which improves the fluidity of the filler metal during welding. TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers.
36
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni
Mo
0.03
0.10
1.90
0.92
23.20
13.6
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
630 MPa
Elongation
31%
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE
PART NO.
1.5
1kg
188210
2.5
1kg
188214
STAINLESS TIG WIRE
TIG
316LSI CLASSIFICATIONS: AS/NZS ISO 14343-B-SS316LSI AWS A5.9: ER316LSI SHIELDING GAS: Argon POLARITY: DC DESCRIPTION: Low carbon 19Cr/12Ni/2.5Mo type filler rod recommended for TIG or oxy-acetylene welding of 316 and 316L stainless steels. Recommended for general purpose welding of common 300 series stainless steels such as
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C
Mn
Si
Cr
Ni
Mo
0.01
1.50
0.92
18.60
11.60
2.60
302, 304 and 304L and ferritic stainless alloys including 410 and 430. This TIG wire is ultra low carbon and higher silicon content which improves the fluidity of the filler metal during welding.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS: For joining 316,316L grades. Suitable for 301,302,304,304L stainless steels.
Tensile Strength Elongation
600 MPa 38%
ORDERING INFORMATION WIRE SIZE (MM)
SOLD PER
PART NO.
0.9
1kg
188421
1.2
1kg
188428
1.6
1kg
188432
2.0
1kg
188436
2.4
1kg
188440
3.2
1kg
188443
STEEL TIG WIRE - MEDIUM TENSILE
TIG
PZ6500 CLASSIFICATIONS: AS/NZS 1167.2 R6 AWS A5.18:ER70S-6 SHIELDING GAS: Argon POLARITY: DC DESCRIPTION: Weldwell PZ6500 TIG wire is a double deoxidised copper coated wire eminently suited for welding in all positions. Under satisfactory conditions will provide less than 4 ml of hydrogen per 100g of weld metal.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Can be used for welding mild to medium tensile steels, unalloyed and low alloyed steels and produces welds with excellent x-ray qualities. TYPICAL APPLICATIONS: For carbon steels, pipe root runs and high quality application.
C
Mn
Si
0.08
1.49
0.89
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress Tensile Strength Elongation CVN Impact Values
443 MPa 542 MPa 32% 60J @ -50°C
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE
PART NO.
1.6
5kg
189000
2.4
5kg
189004
3.2
5kg
189008
37
SPECIALIST TIG WIRE
TIG STICK
Silicon Bronze CLASSIFICATIONS: AS/NZS 1167.1 RCuSi-A AWS A5.7 ERCuSi-A, SHIELDING GAS: Argon CURRENT TYPE: DC DESCRIPTION: Silicon Bronze is best known for welding plain or galvanised steel sheet metal. Principal applications include TIG welding of copper, copper-silicon and copper-zinc base metals to themselves and to steel.
38
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS: For sheet metals and dissimilar metals.
Cn
Zn
Fe
Si
Al
Bal
1.00
0.50
2.80 - 4.00 0..01
Pb
Mn
Sn
0.02
1.50
1.0
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
345 MPa
ORDERING INFORMATION WIRE SIZE (MM)
PKT SIZE
PART NO.
2.5
1kg
189805
Welding Equipment HEAVY DUTY WELDING EQUIPMENT BUILT TO WITHSTAND THE HARSHEST ENVIRONMENTS & CONDITIONS.
39
40
MIG
MIG Welders Light Industrial
Light Industrial, Medium Fabrication, Rural Workshops, Hire Fleets, Body Shops & Maintenance
Weldmatic 270C
270 Amps @ 27.5 Volts, 20% Duty Cycle
Light Industrial, Workshops, Body Shops & Maintenance
Weldmatic 200i
200 Amps @ 24 Volts, 15% Duty Cycle 77 Amps @ 17.9 Volts, 100% Duty Cycle
Maintenance, DIY, Auto Panel, Rural
Weldmatic 356
355 Amps @ 32 Volts, 40% Duty Cycle 225 Amps @ 23.5 Volts, 100% Duty Cycle
Light to Medium Industrial Fabrication, Sheet Metal, Boat Building, Service, Repair, Maintenance & Training Centres/Schools, & Stainless Steel & Aluminium
Weldmatic 396
395 Amps @ 34 Volts, 30% Duty Cycle 250 Amps @ 26 Volts, 100% Duty Cycle
Medium to Heavy Fabrication, Training Centres/ Schools, Stainless Steel & Aluminium
Weldmatic Fabricator
400 Amps @ 34 Volts, 45% Duty Cycle 270 Amps @ 27.5 Volts, 100% Duty Cycle
Medium to Heavy Fabrication Including Vehicle Manufacture, Ship Building, Aluminium & Stainless Steel Construction, & the Full Range of Steel Fabrication
MULTI-PASS 12MM PLUS
270 Amps @ 27.5 Volts, 20% Duty Cycle
12MM
Weldmatic 270
10MM
APPLICATIONS
8MM
WELDING OUTPUT
6MM
THICKNESS OF MATERIAL TO BE WELDED THIN GAUGE
PRODUCT
SINGLE PHASE
THREE PHASE
41
Weldmatic -Transformer Range
Built to Perform WELDMATIC IS KNOWN FOR ITS EXTREME RELIABILITY & PROFESSIONAL PERFORMANCE. FROM THE HEAVY DUTY DRIVE SYSTEMS TO THE INDUSTRIAL QUALITY GUNS, EVERY COMPONENT IS SELECTED & ENGINEERED TO ENSURE EACH WELDMATIC MACHINE PERFORMS.
42
FEATURE PACKED 4RD WIREFEEDER W64 wirefeeder enables custom set-up to suit the job – including arc start, low wire speed, burnback, spot time, trigger latch, inch, purge, and pre and post gas.
QUICK & EASY GUN CABLE CONNECTION All Weldmatic machines are supplied with an industrial quality gun and cable, complete with euro connector for easy fitting and removal.
FAN-ON-DEMAND COOLING By only operating when needed, the fan uses less power and generates less noise. The result is a reduction in dust build-up inside the machine, meaning less maintenance time and longer component life.
GAS OR GASLESS Suited to both gas shielded solid wires and gasless (self-shielding) flux-cored wires. Industrial front mount strength connectors make the switch between shielded and gasless wires quick and easy.
HEAVY DUTY 4 ROLL DRIVE SYSTEM Now with larger, stronger gears and ball bearings to further enhance the reliability and performance of Weldmatic machines.
EASY SCREW SPOOL HUB Every Weldmatic features the easy screw spool hub, allowing quick installation of 5 and 15kg spools.
HEAVY DUTY TRANSFORMER Engineered for reliability, the heavy duty transformer delivers a smooth, consistent weld performance.
DUAL FRONT HANDLES Dual handles make it easy to move your Weldmatic around the workshop, plus provide handy storage for interconnecting work leads.
3
YEAR
3 YEAR GOLD SHIELD WARRANTY Every Weldmatic machine is backed by WIA’s industry leading ‘Gold Shield 3 Year Warranty’, covering parts and labour, and supported by an Australia wide service network. You can be guaranteed you’re buying reliability and performance.
LOW GAS CYLINDER TRAY The low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting.
SUPERIOR INDUCTANCE TECHNOLOGY Weldmatic machines have been engineered to deliver smooth arc performance right across the welding range.
TOOL TRAY Fold down tool tray provides storage for gun contact tips and nozzles.
43
44
1
MIG
Phase
Weldmatic Workshop™
Part No: WIAAM357 [Mobile Welding Trolley for Weldmatic 190 and 200i]
STORAGE AND CONVENIENCE. CUSTOMISED SUPPORT PLATE Designed to secure the Weldmatic 190 or 200i to the trolley for maximum stability. CABLE HANGERS Use the cable hangers to keep the work lead, gun cable and supply lead tidy. HEAVY DUTY WHEELS Industrial quality wheels and castors deliver smooth operation and durable performance to move your Weldmatic 190 where it’s needed.
SHIPPING INFORMATION Weight: 29kg Dimensions: 68cm long, 43cm wide & 58cm high. EASY SLIDING STORAGE DRAWERS With two drawers, the deep drawer is perfect for storing your welding helmet and gloves, while the top partitioned tray allows for easy storage and organisation of tips and nozzles.
GAS BOTTLE TRAY For easy storage of a gas cylinder, making it easier to move around the workshop. Suits E or D cylinders. GAS CYLINDER CHAINS Double chains to secure gas bottle and keep it stable and safe when being moved. POWDER COATED EXTERIOR PANELS Powder coated panels for long-lasting performance to resist harsh workshop environments.
* Weldmatic 190, gas cylinder and other accessories not included.
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1
MIG
Phase
Weldmatic 270
Part No: WIA270PKG [With W64 4 Roll Drive Wirefeeder]
BIG ON POWER. BIG ON PERFORMANCE. BIG ON POWER! BIG ON PERFORMANCE! The Weldmatic 270 has the advantage when it comes to both power and performance. Pumping out a huge 270 Amps of genuine welding power, this machine outperforms the competition when it comes to welding performance. WIDE RANGE OF APPLICATIONS This heavy weight MIG suits light to medium fabrication, rural maintenance and hire fleets. PACKED WITH PROFESSIONAL FEATURES Packed with all the features you’d expect in an industrial three phase MIG machine, the single phase Weldmatic 270 is for the serious welder who wants results. GAS OR GASLESS Suits gas shielded and gasless flux cored wires.
SPOOL CAPACITY 5kg & 15kg.
PACKAGE INCLUDES
W64 4 Roll Drive Wirefeeder
WELDS UP 12MM TO 12MM Fillet weld up to 12mm of mild steel, stainless steel or aluminium. LOW GAS BOTTLE TRAY The low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting.
3m Euro Gun Cable 5m Work Lead 10m Interconnecting Leads Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V” groove; 0.9/1.2mm knurled (gasless) Tips: 0.6/0.8/0.9/1.2
REDUCED POWER CONSUMPTION The Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.
FINE ARC CONTROL 16 SETTINGS
PRIMARY VOLTAGE
RATED PRIMARY CURRENT
MAX. PRIMARY CURRENT
RECOMMENDED GENERATOR kVA
RATED OUTPUT @ 40C (10 MIN)
WELDING CURRENT RANGE
WIRE SIZE RANGE (MM)
SHIPPING WEIGHT
240 Vac 50Hz
25 Amps
56 Amps
13.5 kVA
270 A, 27.5 V, 20% Duty Cycle
30 - 270 Amps
0.6 - 1.2 solid 0.8 - 1.2 cored
142kg
240 Vac 50Hz
15 Amps
32 Amps
8 kVA
200 A, 24 V, 22% Duty Cycle Setting D-1 Max.
30 - 200 Amps
0.6 - 1.2 solid 0.8 - 1.2 cored
15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output.
46
1
MIG
Phase
Weldmatic 270C
Part No: WIA270CPKG [Compact Package]
COMPACT MIG WITH INTEGRATED WIREFEEDER. IDEAL FOR WORKSHOPS. COMPACT MIG PACKAGE Compact MIG with feature packed integrated wirefeeder, enabling custom set-up to suit the job - including arc start, low wire speed, burnback, spot time, trigger latch, inch, purge and pre and post gas. IDEAL FOR THE WORKSHOP ENVIRONMENT Economical option for workshops where a separate wirefeeder isn’t required. Works well under a bench. PORTABLE Easy to move around the workshop, with no messy leads between the power source and wirefeeder. EASY TO ACCESS CONTROLS All controls are located on the front panel – easy access to all wirefeeder features.
GAS OR GASLESS Suits gas shielded and gasless flux-cored wires. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.
SPOOL CAPACITY 5kg & 15kg.
PACKAGE INCLUDES
3.6m Euro Gun Cable
WELDS UP 12MM TO 12MM Fillet weld up to 12mm of mild steel, stainless steel or aluminium.
5m Work Lead Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm knurled (gasless) Tips: 0.6/0.8/0.9/1.2
REDUCED POWER CONSUMPTION The Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment. LOW GAS BOTTLE TRAY The low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting.
FINE ARC CONTROL 16 SETTINGS & INTEGRATED WIREDEEDER
PRIMARY VOLTAGE
RATED PRIMARY CURRENT
MAX. PRIMARY CURRENT
RECOMMENDED GENERATOR kVA
RATED OUTPUT @ 40C (10 MIN)
WELDING CURRENT RANGE
WIRE SIZE RANGE (MM)
PRODUCT HEIGHT
SHIPPING WEIGHT
240 Vac 50Hz
25 Amps
56 Amps
13.5 kVA
270 A, 27.5 V, 20% Duty Cycle
30 - 270 Amps
0.6 - 1.2 solid 0.8 - 1.2 cored
127kg
240 Vac 50Hz
15 Amps
32 Amps
8 kVA
200 A, 24 V, 22% Duty Cycle Setting D-1 Max.
30 - 200 Amps
0.6 - 1.2 solid 0.8 - 1.2 cored
760mm 810mm (to top of handles)
15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output.
47
3
MIG
Phase
Weldmatic 356
Part No: WIA356PKG [With W64 4 Roll Drive Wirefeeder]
THE CHOICE OF MEDIUM FABRICATION WORKSHOPS. PURE POWER This industrial strength MIG delivers 356 Amps of pure power, plus all the features needed to maximise your productivity in one complete package. PRODUCTIVITY ON DEMAND Experience a boost in productivity thanks to the impressive 40% duty cycle at the rated output of 32 Volts. INDUSTRIAL STRENGTH The Weldmatic 356 is the ideal choice for medium industrial fabrication workshops, sheet metal, boat building, service, repair, maintenance and training centres/schools. RELIABILITY Fitted with an industrial standard 3.6m gun and cable for reliable welding performance and long operating life. FINE ARC CONTROL 30 Voltage steps provide fine arc control over the whole operating range, from short arc to full spray transfer.
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FLEXIBILITY Reach around those awkward jobs with the fully enclosed separate wirefeeder.
PACKAGE INCLUDES
W64 4 Roll Drive Wirefeeder 3.6m Euro Gun Cable Bernard™ Centerfire™ Tip 0.9mm
DUAL FRONT HANDLES Exclusive split handles with rubber grips designed to move the machine easily and allow composite work lead and MIG gun to be stored independently. FAN ON DEMAND The Fan-on-Demand™ uses less power and generates less noise by only operating fan when needed. This reduces dust build up inside the machine, meaning less maintenance time and increasing the life of components.
10m Work Lead 10m Interconnecting Leads Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V” groove; 0.9/1.2mm knurled (gasless, flux cored)
SPOOL CAPACITY 5kg & 15kg.
GAS OR GASLESS Suits gas shielded and flux-cored wires. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.
COMES WITH BERNARD™ CENTERFIRE™ CONSUMABLES
PRIMARY VOLTAGE
RATED PRIMARY CURRENT
MAX. PRIMARY CURRENT
RECOMMENDED GENERATOR kVA
RATED OUTPUT @ 40C (10 MIN)
WELDING CURRENT RANGE
WIRE SIZE RANGE (MM)
SHIPPING WEIGHT
380/415 Vac 50Hz 3 Phase
15 Amps
23 Amps
16.5 kVA
355 A, 32 V, 40% Duty Cycle 225 A, 25.3 V, 100% Duty Cycle
30 - 355 Amps
0.6 - 1.2 solid 0.8 - 1.6 cored
168kg
3
MIG
Phase
Weldmatic 396
Part No: WIA396PKG [With W64 4 Roll Drive Wirefeeder]
COMPLETE INDUSTRIAL MIG WELDING PACKAGE. COMPLETE INDUSTRIAL MIG WELDING PACKAGE This 396 Amp three phase MIG welder is ideal for medium to heavy fabrication, and all general industrial fabrication applications.
DUAL FRONT HANDLES Exclusive split handles with rubber grips designed to move the machine easily and allow the composite work lead and MIG gun to be stored independently.
FLEXIBILITY & POWER Optimal weld characteristics provide high quality results on steel, stainless steel and aluminium, plus the power to comfortably run all popular sizes of solid and flux-cored wires. With the capacity to run 1.6mm flux-cored wire, the 396 can handle a wide range of applications.
DIGITAL METERS Digital Volt and Amp meters retain last weld information and allow precise set-up.
BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. FINE ARC CONTROL 30 Voltage steps for fine arc control over the whole operating range, from short arc to full spray transfer.
PACKAGE INCLUDES
W64 4 Roll Drive Wirefeeder 3.6m Euro Gun Cable Bernard™ Centerfire™ Tip 0.9mm 10m Work Lead 10m Interconnecting Leads Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V”, 0.9/1.2 knurled (gasless, flux cored, metal cored)
ULTRA-FAST WIRE BRAKING FEATURE Featured on the 4RD wirefeeder - leaves the wire tip extra clean at the end of the weld. Features include: ‘Normal’ and Creep’ start speed modes. Cold wire inch/ gas purge controls. Pre/post gas timer controls. GAS OR GASLESS Suits gas shielded and flux cored wires. SPOOL CAPACITY 5kg & 15kg.
COMES WITH BERNARD™ CENTERFIRE™ CONSUMABLES
PRIMARY VOLTAGE
RATED PRIMARY CURRENT
MAX. PRIMARY CURRENT
RECOMMENDED GENERATOR kVA
RATED OUTPUT @ 40C (10 MIN)
WELDING CURRENT RANGE
WIRE SIZE RANGE (MM)
SHIPPING WEIGHT
380/415 Vac 50Hz 3 Phase
15 Amps
27 Amps
20 kVA
395 A, 34 V, 30% Duty Cycle 250 A, 26 V, 100% Duty Cycle
19 - 395 Amps
0.8 - 1.6 solid 0.8 - 1.6 cored
172kg
49
MIG
3
Phase
Weldmatic Fabricator Part No: WIAFABPKG [W64 4 Roll Drive Wirefeeder]
The Complete Industrial Welding MIG Solution. THE WELDMATIC FABRICATOR HAS BEEN THE INDUSTRY STANDARD FOR OVER 30 YEARS WITH PROVEN PERFORMANCE & RELIABILITY THAT IS SECOND TO NONE.
50
THE COMPLETE INDUSTRIAL WELDING SOLUTION. SETTING THE INDUSTRY STANDARD FOR OVER 30 YEARS PRECISE SET-UP & CONTROL Digital Volt and Amp meters with last weld displayed for 30 seconds for precise set-up. The separate ON/OFF switch enables weld settings to be retained. 30 step Voltage controls enable fine tuning of weld settings for precise welding control.
APPLICATIONS A complete industrial welding solution for medium and heavy industrial fabrication, including: Vehicle manufacture. Ship building. Aluminium and stainless steel construction. Full range of steel fabrication. RUGGED & RELIABLE This compact MIG has the power to comfortably run all popular sizes of solid and flux cored wires. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.
PACKAGE INCLUDES
W64 4 Roll Drive Wirefeeder 3.6m Euro Gun Cable Bernard™ Centerfire™ Tip 0.9mm 10m Work Lead 10m Interconnecting Leads Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm knurled (gasless, flux cored, metal cored)
REDUCED POWER CONSUMPTION & LESS NOISE Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment. GAS OR GASLESS Suits gas shielded and flux cored wires.
SPOOL CAPACITY Accommodates 5kg & 15kg spools – meaning greater flexibility across a range of applications.
COMES WITH BERNARD™ CENTERFIRE™ CONSUMABLES
PRIMARY VOLTAGE
RATED PRIMARY CURRENT
MAX. PRIMARY CURRENT
RECOMMENDED GENERATOR kVA
RATED OUTPUT @ 40C (10 MIN)
WELDING CURRENT RANGE
WIRE SIZE RANGE (MM)
SHIPPING WEIGHT
415 Vac 50Hz 3 Phase
18 Amps
30 Amps
20 kVA
400 A, 34 V, 45% Duty Cycle 270 A, 27.5 V, 100% Duty Cycle
40 - 400 Amps
0.6 - 1.6 solid 0.8 - 2.0 cored
200kg
51
MIG
1
Phase
Weldmatic 200i Part No: WIA200i
Versatile, Portable Multi-process Inverter
52
GASLESS VERSATILE, PORTABLE, MULTI-PROCESS INVERTER WITH VRD Single phase, multi-process inverter capable of handling MIG, Stick and Lift-TIG processes, plus VRD operates in Stick and Lift-TIG mode. With 200A of MIG, 170A of Stick and 200A of Lift-Arc capability, the Weldmatic 200i suits a wide range of applications – from fencing jobs to construction sites. VRD Built in VRD delivers added safety when operating in Stick or Lift-TIG mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C. PORTABLE At only 13kg, the Weldmatic 200i is lightweight and portable, making it suitable for onsite maintenance.
ALUMINIUM
QUICK & EASY GUN CABLE ASSEMBLY Supplied with a tradesman quality gun and cable complete with euro connector for easy fitting and removal. EASY SET-UP & ADJUSTMENT The control panel allows easy selection for gas and wire type, with infinitely variable Voltage and wire speed, indicated on the digital display. A suggested setting chart allows the Weldmatic 200i to be setup quickly and easily. BUILT IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.
MILD STEEL
PACKAGE INCLUDES
3m Euro Gun Cable 3m Work Lead 3m Industrial Twist Lock Electrode Holder Gas Regulator Drive Rollers: 0.6/0.8mm ‘V’groove; 0.9/1.2mm knurled (gasless) Tips (0.6/0.8/0.9/1.2mm) ES6 Sample Wire (0.8mm)
WELDMATIC WORKSHOP [OPTIONAL] P/N WIAAM357. 2 YEAR WARRANTY 2 year unlimited warranty,* covering parts and labour. * Power source only.
GAS OR GASLESS Suits gas shielded and flux-cored wires.
PRIMARY VOLTAGE
RATED PRIMARY CURRENT
MAX. PRIMARY CURRENT
RECOMMENDED GENERATOR kVA
SUPPLY PLUG
RATED OUTPUT @ 40C (10 MIN)
WELDING CURRENT RANGE
WIRE SIZE RANGE (MM)
SHIPPING WEIGHT
MACHINE WEIGHT
240 Vac 50/60 Hz
14 Amps
36 Amps
10 kVA
15 Amps
200 A at 24.5 V, 15% Duty Cycle 77 A at 17.9 V, 100% Duty Cycle
30 - 200 Amps
0.6 - 0.9 solid 0.8 - 1.2 cored 1.0 aluminium
20kg
13kg
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54
ENGINE DRIVEN
Engine Driven CAC-A
DC PULSE TIG
AUXILIARY OUTPUT
DC TIG
FLUX CORED*
MIG*
PROCESS
STICK
PRODUCT
STD. GENERATOR POWER WATTS (PEAK)
WELDING OUTPUT RANGE
ENGINE VRD
RCD AUX POWER OUTLETS
TYPICAL APPLICATIONS
Bobcat 250 EFI Petrol Kohler Engine
3/16" (4.8 mm)
11,000
40 - 250 AC 40 - 250 DC 17 - 28 CV
Kohler Petrol
2 x 15 Amp 1 x 32 Amp (All 240V)
Fabrication, Maintenance, Rural, Construction
Bobcat 250 [Diesel]
3/16" (4.8 mm)
11,000
40 - 250 AC 40 - 250 DC 17 - 28 CV
Kubota Diesel
2 x 15 Amp 1 x 32 Amp (All 240V)
Fabrication, Structural, Maintenance, Repair, Piping
Trailblazer 325 EFI Petrol Kohler Engine
3/16" (4.8 mm)
12,000
10 - 325 DC 10 - 35 CV
Kohler Petrol
2 x 15 Amp Sockets (All 240V)
Fabrication, Maintenance, Rural, Construction
Trailblazer 325 [Diesel]
3/16” (4.8 mm)
12,000
10 - 325 DC 10 - 35 CV
Kubota Diesel
2 x 15 Amp Sockets (All 240V)
Fabrication, Structural, Maintenance, Repair, Piping
Big Blue 400X Pro
1/4" (6 mm)
12,000
20 - 400A CC CAT 14 - 40V CV Diesel
2 x 15 Amp 1 x 32 Amp (All 240V)
Fabrication, Maintenance, Structural, Construction
Big Blue 700X Duo Pro
1/2” (13 mm)
5,500 3P 4,000 1P
Paralleled 40 Deutz - 800A Turbo Each Side Diesel 20 - 400A
2 x 15 Amp 240V 1PH 1 x 32 Amp 380V 3PH
Construction, Pipeline, Mining, Maintenance, Railroad
Big Blue 800X Duo Air Pak
1/2” (13 mm)
1PH=15kW 3PH=27kW
20 - 800 CC 14 - 40 CV
2 x 15 Amp 240V 1PH 1 x 32 Amp 400V 3PH
Construction, Structural, Maintenance, Mining
=
Deutz Turbo Diesel
* Optional wirefeeder required Designed for this process
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ENGINE DRIVEN
Engine Specs BOBCAT 250 EFI ENGINE BRAND & WARRANTY
HP
TYPE
WELD SPEED
IDLE SPEED
FUEL CAPACITY
OIL CAPACITY
STANDARD SHUTDOWNS
Kohler: 3-year Manufacturer’s Warranty
23 HP
Twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburettor)
3600 RPM
2300 RPM
45 L
1.4 L
Low Oil Pressure
BOBCAT 250 DIESEL ENGINE BRAND & WARRANTY
HP
TYPE
WELD SPEED
IDLE SPEED
FUEL CAPACITY
OIL CAPACITY
STANDARD SHUTDOWNS
Kubota: 2-year 2000 hours one year minor components
19 HP at 3600 RPM
Three-cylinder, industrial liquid-cooled, diesel
3600 RPM
2450 RPM
45 L
3.2 L
High Coolant Temperature, Low Oil Pressure, Low Fuel
TRAILBLAZER 325 EFI ENGINE BRAND & WARRANTY
HP
TYPE
WELD SPEED
IDLE SPEED
FUEL CAPACITY
OIL CAPACITY
STANDARD SHUTDOWNS
Kohler: 3-year Manufacturer’s Warranty
25 HP at 3600 RPM
Twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburettor)
Auto-Speed™ 2400, 2800, 3200 or 3600 RPM
2400 RPM
45 L
1.4 L
Low Oil Pressure
TRAILBLAZER 325 (DIESEL)
56
ENGINE BRAND & WARRANTY
HP
TYPE
WELD SPEED
IDLE SPEED
FUEL CAPACITY
OIL CAPACITY
STANDARD SHUTDOWNS
Kubota: 2-year 2000 hours one year minor components
24.8 HP at 3600 RPM
3-cylinder, industrial liquid-cooled, diesel
Auto-Speed™ 2400, 2800, 3200 or 3600 RPM
2400 RPM
45 L
3.7 L
High Coolant Temperature, Low Oil Pressure, Low Fuel
BIG BLUE 400X PRO ENGINE BRAND
HP
TYPE
FEATURES
ENGINE SPEEDS
CAPACITIES
AUTOMATIC ENGINE SHUTDOWN
Caterpillar C1.5
21.7
3-cylinder, industrial liquid-cooled, diesel
EPA Tier 4i compliant, indirectinjected, liquid-cooled engine.
1800 RPM weld
Fuel: 43.5 L
Low Oil Pressure, High Coolant Temperature, Low Fuel Level
Right-side service access with intervals of 250 hrs for oil and filters.
Oil: 5.7 L Coolant: 5.7 L
BIG BLUE 700X DUO PRO ENGINE BRAND
HP
TYPE
FEATURES
ENGINE SPEEDS
CAPACITIES
AUTOMATIC ENGINE SHUTDOWN
Deutz TD2011L04o
63.4
Turbo-charged four-cylinder, liquid-cooled industrial diesel
EPA Tier 4i compliant
Idle: 1350 RPM
Fuel: 95 L
Weld: 1800 RPM
Coolant: Integrated Oil
Low Oil Pressure, High Coolant Temperature, Low Fuel Level
Oil: 10.4 L
BIG BLUE 800X DUO AIR PAK - COMPRESSOR COMPRESSOR BRAND
FEATURES
FREE AIR DELIVERY AT 1800 RPM
FREE AIR DELIVERY AT 1350 RPM
WORKING PRESSURE CONSTANT
DUTY CYCLE
OIL CAPACITY
AUTOMATIC COMPRESSOR SHUTDOWNS
Ingersoll Rand CE55 G1
Rotary screw with electric clutch for on/off.
60 cfm
40 cfm
3.79 L
Oil Temperature
(1.13 m³ / min) Idle
100 PSIG 7 bar
100%
(1.70 m³ / min)
Oil change intervals 500 hrs (same as engine). Life expectancy 30,000 hrs.
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CC CV
ENGINE DRIVEN
AC DC
Bobcat 250 EFI
Part No: MILBOBCAT250EFI [Kohler Petrol Engine]
Quieter. Smaller. Lighter. REDESIGNED 12 cm Shorter
Up to
33% Sound
Up to
24kg
Reduction
IMPROVED! UP TO 33% QUIETER Significant improvements in sound level and quality offer better jobsite communication, making for a safer work environment. The engine has been rotated toward the front to create efficient airflow and quieter operation. Now you can start the job earlier and work around hospitals, businesses and residential areas.
Lighter IMPROVED! SMALLER & LIGHTER DESIGN Takes up less space on trucks and trailers leaving more room on your truck for other equipment and tools.
REVERSED GENERATOR AIRFLOW Exclusive engine and generator packaging design operates cooler and more efficiently. The engine is rotated towards the front to create more efficient airflow. More efficient airflow and exclusive engine location are significant contributors to reduced sound level and size. Hot air recirculation is eliminated when machine is mounted in tight spots, and internal parts are kept cool for optimal performance.
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IMPROVED! EASIER MAINTENANCE Maintenance is now faster and easier. With front panel maintenance displays, you know when your equipment needs to be serviced. Oil checks can be performed from the top by the front panel. Single-side fuel fill and oil drain/filter. Tool-less panels that allow for quick access.
APPLICATIONS
PROCESSES
Maintenance
Stick (SMAW)
Repair
Flux-Cored (FCAW)
Rural
MIG (GMAW)
Fabrication
DC TIG (GTAW)
Structural Steel Work
Air Carbon Arc (CAC-A)
Stand-Alone Generator
Cutting and Gouging (4.8mm carbons) Air Plasma Cutting and Gouging with Optional Spectrum Models
Air filter
LONG RUNTIMES Large 45L fuel capacity means many hours of run time before refuelling.
Oil fill
Oil level check
Fuel fill
VERSATILE AC AND DC WELD OUTPUT Provides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs. MULTI-PROCESS CAPABILITY MIG, STICK, DC, AC, TIG AUXILIARY OUTPUT* 2 X 15 Amp Sockets. RCD. 1 X 32 A 240 V 1PH 60Hz.
Oil filter
Oil drain
Fuel filter
SMOOTH GENERATOR POWER Revolutionary ten degree skewed rotor design optimises generator performance. Typical equipment which can be run includes hand tools, circular saw, air compressor and flood lights. 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Millerâ&#x20AC;&#x2122;s True Blue warranty statement. Engine is warranted separately by engine manufacturer.
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.
WELDING MODE
PROCESS
AMP/VOLT RANGE
RATED OUTPUT
GENERATOR POWER
DIMENSIONS (MM)
WEIGHT (WITHOUT FUEL)
CC/AC
Stick/TIG
40 - 140 A 60 - 160 A 80 - 225 A
225 A at 25 V, 100% Duty Cycle
Stick/TIG
100 - 250 A
250 A at 25 V, 100% Duty Cycle
H: 711 H: 832 (to top of exhaust) W: 508 D: 1029
227kg
CC/DC
Peak: 11,000 Watts Continuous: 9,500 Watts 44 A, 240 VAC, 60 Hz
CV/DC
MIG/FCAW
17 - 22 V 20 - 28 V
250 A at 25 V, 100% Duty Cycle
59
CC CV
ENGINE DRIVEN
AC DC
Bobcat 250 Diesel
Part No: MILBOBCAT250D [Kubota Diesel Engine] * Indent only
IMPROVED DESIGN. NOW SMALLER & LIGHTER. Up to
24kg
Lighter IMPROVED! SMALLER & LIGHTER DESIGN Takes up less space on trucks and trailers leaving more room on your truck for other equipment and tools. IMPROVED! EASIER MAINTENANCE With front panel maintenance displays, you know when your equipment needs to be serviced. LONG RUNTIMES Large 45L fuel capacity means many hours of run time before refuelling. VERSATILE AC AND DC WELD OUTPUT Provides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs.
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DESIGNED FOR RELIABILITY Copper windings and iron generator components for a quality built machine. Lugged - not soldered - heavy internal leads for better field durability. Superior cooling technology for maximum performance and engine life. Super-tough armour to protect the welder/ generator from accidental impact. Lift hook integrated into the centre frame, which bolts to the machine’s base for greater durability. MULTI-PROCESS CAPABILITY MIG, Stick, DC, AC, TIG. SMOOTH GENERATOR POWER Revolutionary ten degree skewed rotor design optimises generator performance. Typical equipment which can be run includes hand tools, circular saw, air compressor and flood lights.
APPLICATIONS
PROCESSES
Maintenance
Stick (SMAW)
Repair
Flux-Cored (FCAW)
Rural
MIG (GMAW)
Fabrication
DC TIG (GTAW)
Structural Steel Work
Non-Critical (GTAW)
Stand-Alone Generator
Air Carbon Arc (CAC-A) Cutting and Gouging (4.8mm Carbons) Air Plasma Cutting and Gouging with Optional Spectrum Models
AUXILIARY OUTPUT* 2 X 15 Amp Sockets. RCD. 1 X 32 A 240 V 1PH 60Hz. 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer. *Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.
WELDING MODE
PROCESS
AMP/VOLT RANGE
RATED OUTPUT
GENERATOR POWER
DIMENSIONS (MM)
WEIGHT (WITHOUT FUEL)
CC/AC CC/DC
Stick/TIG
40 - 130 A 60 - 160 A 80 - 225 A 100 - 250 A
250 A at 25 V, 100% Duty Cycle
H: 711 H: 873 (to top of exhaust) W: 508 D: 1153
289kg
CV/DC
MIG/FCAW
17 - 22 V 20 - 28 V
250 A at 28 V, 100% Duty Cycle
Peak: 11,000 Watts Continuous: 9,500 Watts 44 A, 240 VAC, 60 Hz
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CC CV
ENGINE DRIVEN
AC DC DC
Trailblazer 325
Part No: MILTRAIL325EFI [Kohler Petrol Engine] Part No: MILTRAIL325D [Kubota Diesel Engine]
NEW PETROL MODEL - NOW 49KG LIGHTER. NEW DIESEL MODEL - NOW 46KG LIGHTER. DUAL GENERATOR SYSTEM One for welding and one for generating power meaning no interaction between tools and the welding arc. 4-POLE 3 PHASE WELDING GENERATOR Utilises a 4-pole, 3-phase generator to produce the best welding arc. ACCU-RATED™ 12,000 WATTS OF USABLE PEAK POWER Separate 12,000 Watt single phase generator cranks out enough power for most applications. SUPERIOR ARC PERFORMANCE Three Stick modes – XX10, XX18 and Gouge. Two wire modes – solid & flux-cored. Excellent MIG/FCAW arc performance. Lift-Arc™ TIG with Auto-Crater™ and Auto-Stop™ and Pulse.
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SELF-CALIBRATING DIGITAL METERS Preset and actual Amperage/Voltage. Process settings. Maintenance functions: hour meter, oil change interval and RPMs. AUTO-SPEED™ TECHNOLOGY Traditional high speed welder/generators always run at maximum speed (3600 RPM) while welding. Auto-Speed technology automatically adjusts the engine speed to match your actual weld load requirements. When more power is needed, the engine will automatically ramp up. By automatically varying the engine speed, fuel consumption and costs are reduced. SUPER-TOUGH PROTECTIVE ARMOUR WITH COVERS High-impact resistance in all temperatures and is chemical-resistant.
APPLICATIONS
PROCESSES
Structural Steel Work
Stick (SMAW)
Sheet Metal
MIG (GMAW)
Repair
Flux Cored (FCAW)
Rental
DC TIG/Pulsed TIG (GTAW-P)
Pipe
Air Carbon Arc (CAC-A)
Fabrication
Air Plasma Cutting and Gouging with Optional Spectrum Models
Maintenance
INNOVATIVE DESIGN For quieter operation, reduced size and weight and easier maintenance. AUXILIARY POWER (MILTRAIL325EFI)* 2 X 15 Amp 240 Volt Sockets. 50 Amps 240 Volt Sockets. RCD Protected. 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer.
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.
WELDING MODE
PROCESS
AMP/VOLT RANGE
RATED OUTPUT
GENERATOR POWER
DIMENSIONS (MM)
WEIGHT (WITHOUT FUEL)
CC/DC
Stick/TIG
10 - 325 A
325 A at 28 V (Petrol) 325 A at 33 V (Diesel), 100% Duty Cycle
CV/DC
MIG/FCAW
10 - 325 V
325 A at 28 V (Petrol) 325 A at 33 V (Diesel), 100% Duty Cycle
Peak: 12,000 Watts Continuous: 10,500 Watts 240V, 60Hz
H: 711 H: 832 (to top of exhaust) W: 508 D: 1029
209kg (Petrol model) 281kg (Diesel model)
CC CV
ENGINE DRIVEN
DC
Big Blue® 400X Pro Part No: MILBB400XPRO [CAT Diesel Engine]
SUPERIOR ARC PERFORMANCE Four pre-set DIG settings (Stick). Hot Start™ (Stick). Lift-Arc™ TIG with Auto-Stop™ and Crater-out. MIG/FCAW arc performance. AUTO REMOTE SENSE™ Detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/ panel switch. QUIET OPERATION Improves work site communication. SIMPLE-TO-SET CONTROLS No elaborate procedure, just select process and weld! THE VAULT Ultimate control board reliability. Solid-state control technology, housed in a sealed vault. The vault's sealed connections are made through watertight plugs that make these components impenetrable to dust and moisture.
CATERPILLAR HEAVY DUTY LOW-SPEED INDUSTRIAL ENGINE Designed to operate for 10,000 hours before the first basic overhaul. METER MAINTENANCE DISPLAYS Fuel gauge. Hour meter function. Oil change interval. High coolant temperature low oil pressure shut downs. Low fuel shutdown engine shuts down before system runs out of fuel, making restarts easy.
APPLICATIONS
PROCESSES
Mechanical Contractors
Stick (SMAW)
Structural Steelwork
MIG (GMAW)
Fabrication
Flux-Cored (FCAW)
Maintenance
DC TIG (GTAW)
Repair
Air Carbon Arc (CAC-A)
Rental
Rated: 4.8mm (3/16 in) Carbons, Capable: 6.4mm (1/4 in) Carbons
Construction
Air Plasma Cutting and Gouging with Optional Spectrum Models
AUXILIARY POWER* 2 X 15 Amp Sockets. 1 X 32 Amp Socket. RCD. VRD TO CAT C AS1674.2 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer.
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.
WELDING MODE
AMP/VOLT RANGE
RATED OUTPUT
GENERATOR POWER
DIMENSIONS (MM)
WEIGHT* (WITHOUT FUEL)
CC/DC
20 - 400 A
CV/DC
14 - 40 V
300A at 32 VDC, 100% Duty Cycle 350A at 27 VDC, 100% Duty Cycle 400A at 24 VDC, 100% Duty Cycle
Peak: 12,000 Watts Continuous: 10,000 Watts 42 A, 240 VAC, 60 Hz
H: 813 W: 667 D: 1422
Net: 458kg Shipping: 481kg *Additional 37kg when fuel tank is full
63
ENGINE DRIVEN
CC CV
AC DC
1
Phase
3
Phase
Big Blue® 700X Duo Pro
Part No: MILBB700XDP (with dual VRD) [Deutz Diesel Engine]
Dual Operator Engine Drive with 3 Phase Power. MULTI-ARC WELDING IS NOW SIMPLER & MORE VERSATILE.
3 PHASE POWER INDEPENDENT AUXILIARY GENERATOR One 5500 Watt peak/ 4000 Watt continuous 240V single phase generator, regardless of weld output. Second generator provides 27,000 Watts peak/20,000 Watts continuous 3 phase power (380 - 415V). 700A Single Arc Capability. Two outputs can be paralleled, providing a single 700A output. Suitable for Arc Air Gouging or Sub Arc Process.
64
2 ARCS ENCLOSED ROBUST CASE DESIGN Protects internal components from impact and allows air flow to cool and prolong the life of the engine, while reducing sound levels. HOT-START™ Provides positive Stick electrode starts making it easy to start all types of electrodes, plus it works well for bead tie-ins. QUICK AND EASY MAINTENANCE Single-side access to oil level check, oil fill, oil filter, fuel filter and air cleaner.
REMOTE TOOL-LESS OIL DRAIN Allows oil to be drained without getting under the engine and reduces the chance of oil spillage. HEAVY-DUTY LOW SPEED INDUSTRIAL DIESEL ENGINE Designed, built and proven to operate over 10,000 hours before the first basic overhaul. WEATHERPROOF LEXAN® NAMEPLATE Resists cracking and fading, and is color-coded for ease of operation. METER MAINTENANCE DISPLAYS Fuel gauge. Hour meter function. Oil change interval. High coolant temperature and low oil pressure shutdowns. Low fuel shutdown – engine shuts down before system runs out of fuel, making restarts easy.
STANDARD FEATURES INCLUDE: Stick, MIG, flux-cored, Lift-Arc™ TIG and digital preset weld meters, output contactor control and automatic idle. AUXILIARY POWER* 1 X 380 V 32 Amp Socket. 2 X 240 V 15 Amp Sockets. RCD.
APPLICATIONS
PROCESSES
Mining Maintenance
Stick (SMAW)
Cross Country Pipelines
Flux-Cored (FCAW)
Process Piping Structural Steel Heavy Construction
MIG (GMAW) DC TIG (GTAW) Air Carbon Arc (CAC-A)
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.
VRD TO CAT C AS1674.2. 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer.
WELDING MODE
AMP/VOLT RANGE
RATED OUTPUT
GENERATOR POWER
DIMENSIONS (MM)
WEIGHT* (WITHOUT FUEL)
CC/DC
40 – 800 A (Paralleled)
500 A at 40 VDC, 100% Duty Cycle 700 A at 28 VDC, 60% Duty Cycle
20 – 400 A (Each Side)
300 A at 32 VDC, 100% Duty Cycle (Each Side) 400 A at 36 VDC, 40% Duty Cycle (One Side only)
H: 1092 mm H: 1270 mm (to top of exhaust) W: 724 mm D: 1654 mm
Net: 784kg Shipping: 799kg *Additional 86kg when fuel tank is full
14 – 40 V (Paralleled)
500 A at 39 VDC, 100% Duty Cycle 700 A at 28 VDC, 60% Duty Cycle
Peak: 5500 Watts Continuous: 4000 Watts Three-phase: 27 kW Peak/20 kW Continuous or Single-Phase: 19 kW Peak/12 kW Continuous
14 – 40 V (Each Side)
300 A at 29 VDC, 100% Duty Cycle (Each Side) 400 A at 34 VDC, 40% Duty Cycle (One Side only)
CV/DC
65
ENGINE DRIVEN
CC CV
DC
1
Phase
3
Phase
Big Blue® 800X Duo Air Pak™
Part No: MILBB800XDAP [with VRD]
Weld. Air. Power. A COMPLETE MOBILE WELDING, AIR & POWER WORKSHOP FOR ON-SITE MAINTENANCE & FABRICATION. 3 PHASE POWER
MULTI-ARC WELDING
3 PHASE POWER
2 ARCS
MORE POWER 33 percent increase in rated output equals 800 Amps of weld power and 27,000 watts of generator power. MULTI-ARC WELDING One dependable engine — two independent arcs with up to 400 Amps each. Or plug in an additional inverter for a true multi operator work platform! Example: One additional XMT equals 3 operators, up to 240 Amps each. Premium quality arcs allow operators to work independently with no arc interaction. Multi operator welding has never been easier or more versatile.
66
AIR
INCREASED EFFICIENCY More arcs and better fuel economy equal increased profits for your business. Estimated savings are 34 percent with a dual-operator unit versus two single-operator units. Remote oil drain for engine and compressor prevents spills and makes servicing easy. Electronic engine display simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery Volts, engine RPM, air pressure, and compressor hours. Tracks oil change intervals and displays engine diagnostics for quick and easy servicing.
DEUTZ 2011 L04I HEAVY-DUTY LOW SPEED INDUSTRIAL DIESEL ENGINE Designed, built and proven to operate over 10,000 hours before the first basic overhaul. INGERSOLL RAND Ultra-reliable industrial rotary screw compressor. 30,000-hour life expectancy. Independent on/off control for applications not requiring compressed air — allows greater fuel savings and longer compressor service intervals. 100PSI, 60CFM, 100% Duty Cycle.
VRD STANDARD (CAT.C AS1674.2) Reduces the open-circuit Voltage to 15 Volts when the welding power source is not in use, increasing operator safety without compromising arc starts. Infinite arc control allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW. AUTO REMOTE SENSE™ (ARS) detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.
AUXILIARY POWER* 1 X 380 V 32 Amp Socket. 2 X 240 V 15 Amp Sockets. RCD. THERMAL OVERLOAD PROTECTION Prevents machine damage if the duty cycle is exceeded or airflow is blocked. STANDARD FEATURES Digital weld meters. Automatic idle. 120 V block heater. Lockout/tagout battery disconnect switch.
APPLICATIONS
Mining Maintenance Railroad Maintenance Maintenance and Repair PROCESSES
Stick (SMAW) MIG (GMAW) Flux-Cored (FCAW) DC TIG (GTAW) Submerged Arc (SAW) Air Carbon Arc (CAC-A) Air Plasma Cutting and Gouging Compressed Air
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.
WELDING MODE
OUTPUT MODE
WELD OUTPUT RANGE
WELD OUTPUT RATED AT 104° F (40° C)
MAX OPEN CIRCUIT VOLTAGE
GENERATOR POWER OUTPUT RATED AT 104° F (40° C)
SOUND LEVELS AT 23 FT. (7 M)
DIMENSIONS (MM)
WEIGHT* (WITHOUT FUEL)
CC/DC (Stick/ TIG)
Separate (Dual Outputs)
20 – 400 A
400 A at 36 V, 100% Duty Cycle (Each Side)
85 VDC 15 VDC (VRD)
Idle:
Paralleled (Combined)
40 – 800 A
700 A at 44 V, 100% Duty Cycle 800 A at 38 V, 100% Duty Cycle
H: 1194 H: 1397 (top of exhaust) W: 724 D: 1765
Net: 968.4kg Ship: 991.6kg *Additional: 75kg when fuel tank is full
Separate (Dual Outputs)
14 – 40 V
400 A at 34 V, 100% Duty Cycle (Each Side)
3 phase: 27,000 watts peak, 20,000 watts continuous 1 Phase: 5,500 watts peak, 4,000 watts continuous
Paralleled (Combined)
14 – 40 V
750 A at 40 V, 100% Duty Cycle 800 A at 38 V, 100% Duty Cycle
CV/DC (MIG/ FCAW)
73.0 dB (97.8 Lwa), 77.2 dB at one meter from front panel Weld (800 A Load):
81.7 dB (106.5 Lwa), 84.4 dB at one meter from front panel
67
68
ARC & TIG
Arc & TIG PRODUCT
PROCESS
Welarc 140i
Steel, Stainless Steel
140 Amps @ 25.6 Volts, 20% Duty Cycle
240 V
Maintenance, Rural, DIY
Weldarc 180i
Steel, Stainless Steel
180 Amps @ 27.2 Volts, 18% Duty Cycle 76 Amps @ 23.2 Volts, 100% Duty Cycle 20-180 Amps
240 V
Maintenance, Rural, DIY
LOW OCV
PULSE
LIFT ARC
HIGH FREQ
TYPICAL APPLICATIONS
DC TIG
INPUT VOLTAGE
AC TIG
WELDING AMPERAGE RANGE
STICK
WELDABLE MATERIALS
CAC-A
160STH
N/A
Steel, Stainless Steel
160 Amps @ 20%
230 V
Maintenance, Sheet Metal, DIY
Maxstar 210DX
N/A
Steel, Stainless Steel
210 Amps @60%
230 V or 415 V
Pipe, Sheet, Maintenance
Maxstar 280DX
6mm
Steel, Stainless Steel
235 Amps @ 60%
230 V or 415 V
Pipe, Fabrication, Steel, Stainless Steel
Maxstar 350DX
1/4” (6mm)
Steel, Stainless Steel
3 - 350 DC
415 V
Sheet Metal, Marine, Maintenance
Dynasty 210DX
N/A
Steel, Aluminium, 210 Amps @ 60% Stainless Steel
230 V or 415 V
Pipe, Sheet, Aluminium, Maintenance
Dynasty 280DX
6mm
Steel, Aluminium, 235 Amps @ 60% Stainless Steel
230 V or 415 V
Stainless Steel, Aluminium
Dynasty 350DX
1/4” (6mm)
Steel, Aluminium, 3 - 350 AC/DC Stainless Steel
415 V
Sheet Metal, Marine, Maintenance
Designed for this process
*
*
* Autoline
69
ARC & TIG
1
Phase
Weldarc 140i Part No: WIA140IPKG
Portable for Onsite & Field Maintenance COMPACT & PORTABLE FOR ONSITE & FIELD MAINTENANCE. STICK WELDING TIG WELDING LIFT ARC START
70
WELDARC 140i KEY FEATURES 140 Amp arc & TIG welder Compact, lightweight design Suits 2.5 - 3.2mm electrodes OPTIONAL VRD The Weldarc 140i is supplied with the VRD (Voltage Reduction Device) option disabled. If VRD is required, it can be enabled by an authorised WIA Service Agent. When activated, VRD delivers added safety when operating in Stick mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C. PORTABLE At only 4.8kg, the Weldarc 140i can go wherever the job takes you, making it ideal for onsite maintenance. HOT START FOR MANUAL ARC Built-in 'hot start' feature in manual arc mode for even better arc starting. GENERATOR COMPATIBLE The Weldarc 140i is tolerant to unconditioned power from generators.
10A supply plug Suits long extension leads Includes added shoulder strap
10 AMP PLUG Comes with a 10 Amp plug to suit common power supply outlets, making on-site maintenance easy and convenient.
PACKAGE INCLUDES
APPLICATIONS
Heavy Duty Work Clamp (2m)
Mine Maintenance
Industrial Twist Lock Electrode Holder (3m)
Motor Sports Fabrication
Food and Wine Shipyards
Padded Shoulder Strap
Welding Contractors
BUILT- IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.
Rural Workshops
ARC FORCE Built in Arc Force, constantly monitors arc voltage and will boost output if low arc voltage occurs. CELLULOSE ELECTRODES The combined feature of 'Arc Force', 'Hot Start' and high open circuit voltage capability allows the use of Cellulose electrodes. LIFT ARC TIG START Easy to use lift arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage.
WARRANTY* With a 2 year unlimited warranty, covering parts and labour, and supported by an Australia wide service network, you can be guaranteed youâ&#x20AC;&#x2122;re buying reliability and performance. *Power source only.
PRIMARY VOLTAGE
RATED PRIMARY CURRENT
MAX. PRIMARY CURRENT
RECOMMENDED GENERATOR kVA
SUPPLY PLUG
RATED OUTPUT @ 40C (10 MIN)
WELDING CURRENT RANGE
ELECTRODE SIZE RANGE (MM)
SHIP. INFO
MACHINE WEIGHT
240 Vac 50/60 Hz
10 Amps
22 Amps
6 kVA
10 Amps
140 Amps @ 25.6 Volts 20% 62 Amps @ 22.5 Volts 100%
20 - 140 Amps
2.5 - 3.2
7kg
4.8kg
71
1
ARC & TIG
Phase
Weldarc 180i Part No: WIA180IPKG
Lightweight Portable Arc & TIG Welder PORTABILITY FOR ONSITE & FIELD MAINTENANCE. STICK WELDING TIG WELDING
72
WELDARC 180i KEY FEATURES 180 Amp Arc & TIG welder Compact, lightweight design Suits 2-4.0mm electrodes PORTABLE At only 6.5kg, the Weldarc 180i can go wherever the job takes you, making it ideal for onsite maintenance. GENERATOR COMPATIBLE The Weldarc 180i is tolerant to unconditioned power from generators. It has been optimised and tested for compatibility with appropriate portable generators. LIFT ARC TIG Easy to use Lift-Arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage. VRD Built in VRD delivers added safety when operating in Stick or Lift-TIG mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C.
15A 240 VAC supply Suits long extension leads Includes padded shoulder strap and carry case
BUILT IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.
PACKAGE INCLUDES
APPLICATIONS
2m Heavy Duty Work Clamp
Mine Maintenance
3m Industrial Twist Lock Electrode Holder
Food & Wine
Padded Shoulder Strap
Shipyards
Carry Case
Welding Contractors
Motor Sports Fabrication
Rural Workshops
HOT START FOR MANUAL ARC Built-in 'Hot Start' feature in manual arc mode for even better arc starting. ARC FORCE Built in “Arc Force”, constantly monitors arc Voltage and will boost output if low arc Voltage occurs. CELLULOSE ELECTRODES The combined feature of 'Arc Force', 'Hot Start' and high open circuit Voltage capability allows the use of Cellulose electrodes. 2 YEAR WARRANTY 2 year unlimited warranty,* covering parts and labour. * Power source only.
PRIMARY VOLTAGE
RATED PRIMARY CURRENT
MAX. PRIMARY CURRENT
RECOMMENDED GENERATOR kVA
SUPPLY PLUG
RATED OUTPUT @ 40C (10 MIN)
WELDING CURRENT RANGE
ELECTRODE SIZE RANGE (MM)
SHIPPING WEIGHT
MACHINE WEIGHT
240 Vac 50/60 Hz
15 Amps
35 Amps
10 kVA
15 Amps
180 A at 27.2 V, 18% Duty Cycle
20 - 180 Amps
2.5
11kg
6.5kg
3.2 4.0
76 A at 23.2 V, 100% Duty Cycle
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Global Brands. Local Support.
74
CC DC
ARC & TIG
1
Phase
160STH
Part No: MILSTH160
LIGHTWEIGHT & PORTABLE DC OUTPUT TIG/STICK MACHINE. AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits jobsite and generator power. LIGHTWEIGHT & PORTABLE Easy to move around the workshop or jobsite – only 6.2kg. BUILT-IN PULSING CAPABILITIES Allows the operator to select from four fixed pulse frequencies to satisfy the application. SELECTABLE TRIGGER CONFIGURATION The operator can choose standard or 2T trigger method to meet the application. LIFT-ARC™ STARTING Provides TIG arc starting without the use of high frequency.
HF START Non-contact arc starting to eliminate tungsten or material contamination. BUILT-IN GAS SOLENOID Eliminates the need for a bulky torch with a gas valve. ADAPTIVE HOT START™ Automatically increases the output Amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion.
FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
APPLICATIONS
Process Pipe Dairy Industry Food/Beverage Industry Shipboard Installation/ Repair Maintenance Repair PROCESSES
TIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW)
LOW OCV STICK Reduces the open-circuit Voltage to 12–16 Volts when the welding power source is not in use. In accordance with CAT C AS 1674.2. (Nb: does not have a VRD indicator). THERMAL OVERLOAD PROTECTION Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked.
INPUT POWER
WELDING AMP RANGE
RATED OUTPUT
AMPS INPUT AT RATED OUTPUT 50/60 HZ
KVA AT DUTY CYCLE
DIMENSIONS (MM)
WEIGHT
230 VAC Stick
20 - 150 A
100 A at 24.0 VCD, 100% Duty Cycle
13.1
3.0
6.2kg
150 A at 26.0 VCD, 30% Duty Cycle
21.6
4.9
H: 229 W: 140 D: 337
100 A at 14.0 VCD, 100% Duty Cycle
8.3
2.0
150 A at 16.0 VCD, 30% Duty Cycle
14.2
3.2
230 VAC TIG
5 - 150 A
75
CC DC
ARC & TIG
1
Phase
3
Phase
Maxstar 210DX Part No: MMAXSTAR210DX
Auto-Line Technology FOR DC TIG & STICK WELDING. FOR WELDING STEEL, STAINLESS STEEL, COPPER, TITANIUM. TIG PULSE TO CONTROL HEAT INPUT & DISTORTION. DC TIG FEATURES Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges. Exceptionally smooth and precise arc for welding exotic materials. DC STICK FEATURES Dual schedule allows operators to switch welding parameters for specific electrodes without readjusting the machine, minimising downtime and enhancing quality, base model only (not DX).
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DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Hot Startâ&#x201E;˘ adaptive control provides positive arc starts without striking. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable.
UPDATE AND EXPAND Front panel memory data card port provides the ability to easily update software and expand product features. PRO SET™ Eliminates the guesswork when setting weld parameters. Use ProSet when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until Pr-Set appears on display. SLEEP TIMER The sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time.
WELDING MODE
TIG (GTAW)
INPUT POWER
208 480 V
120 V
Stick (SMAW)
WELDING AMP RANGE
1 - 210 A
1 - 210 A
208 480 V
5 - 210 A
120 V
5 - 100 A
AUTO-LINE POWER MANAGEMENT TECHNOLOGY Allows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.
Precision Fabrication
TIG (GTAW)
Petro Chemical
Pulsed TIG (GTAW-P)
Food & Beverage Industry
Stick (SMAW)
Shipboard Aerospace
FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine.
AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ
120 V
208 V
240 V
400 V
480 V
KVA
KW
14
12
7
6
5.2
4.9
210 A at 18.4 V, 60% Duty Cycle
3 Phase
-
1 Phase
-
24
20
12
10
4.9
4.9
125 A at 15 V, 60% Duty Cycle
1 Phase
-
24
20
12
10
4.9
4.9
3 Phase
-
15
13
8
6
5.5
5.2
1 Phase
-
26
22
13
11
5.3
5.3
1 Phase
23
-
-
-
-
2.8
2.8
160 A at 26.4 V, 60% Duty Cycle 90 A at 23.6 V, 60% Duty Cycle
3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life.
METER CALIBRATION Allows digital meters to be calibrated for certification.
PHASE
PROCESSES
Dairy
BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only.
RATED OUTPUT
APPLICATIONS
MAX. OPEN CIRCUIT VOLTAGE
DIM. (MM)
WEIGHT
80 VCD (11 VCD*)
H: 346
16.3kg
W: 219
(17.2kg with CPS)
D: 495
77
CC DC
ARC & TIG
1
Phase
3
Phase
Maxstar 280DX
Part No: MMAXSTAR280DX
For DC TIG & Stick Welding WITH AUTO-LINE TECHNOLOGY. FOR WELDING STEEL, STAINLESS STEEL, COPPER, TITANIUM. TIG PULSE TO CONTROL HEAT INPUT & DISTORTION. DC TIG FEATURES Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges. Exceptionally smooth and precise arc for welding exotic materials. DC STICK FEATURES Dual schedule allows operators to switch welding parameters for specific electrodes without readjusting the machine, minimising downtime and enhancing quality, Base model only. (not DX).
78
DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Hot Startâ&#x201E;˘ adaptive control provides positive arc starts without striking. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable.
UPDATE AND EXPAND Front panel memory data card port provides the ability to easily update software and expand product features. PRO SET™ Eliminates the guesswork when setting weld parameters. Use ProSet when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until Pr-Set appears on display. SLEEP TIMER The sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time.
WELDING MODE
TIG (GTAW)
INPUT POWER
3 Phase
WELDING AMP RANGE
1 - 280 A
AUTO-LINE POWER MANAGEMENT TECHNOLOGY Allows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.
PROCESSES
Precision Fabrication
TIG (GTAW)
Petro Chemical
Pulsed TIG (GTAW-P)
Food & Beverage Industry
Stick (SMAW)
Dairy
Air Carbon Arc (CAC-A)
Shipboard Aerospace
COOLER POWER SUPPLY Integrated 120 Volt dedicated use receptacle to power the Coolmate™ 1.3. The power switch on the Maxstar also activates the receptacle to help prevent torch failure. BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only. RATED OUTPUT
APPLICATIONS
METER CALIBRATION Allows digital meters to be calibrated for certification. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life.
AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ
208 V
230 V
400 V
460 V
575 V
KVA
KW
235 A at 19.4 V, 60% Duty Cycle
17
15
9
7
6
6.2
6.0
235 A at 19.4 V, 60% Duty Cycle
28
26
15
13
10
6.0
6.0
1 Phase
1 - 280 A
3 Phase
5 - 280 A
200 A at 28 V, 60% Duty Cycle
20
18
10
9
7
7.2
7.0
1 Phase
5 - 280 A
180 A at 27.2 V, 60% Duty Cycle
30
27
15
13
10
6.2
6.2
Stick (SMAW)
3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
MAX. OPEN CIRCUIT VOLTAGE
DIM. (MM)
WEIGHT
60 VCD (11 VCD*)
H: 346
21.3kg
W: 219
(22.7kg with CPS)
D: 569
79
CC DC
ARC & TIG
3
Phase
Maxstar 350DX Part No: MMAXSTAR350
For TIG & Stick Welding ALLOWS FOR ANY INPUT VOLTAGE HOOKUP (208–575 V) WITH NO MANUAL LINKING. IDEAL SOLUTION FOR DIRTY OR UNRELIABLE POWER.
DC TIG FEATURES Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges. Exceptionally smooth and precise arc for welding exotic materials.
80
DC STICK FEATURES DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Hot Start™ adaptive control provides positive arc starts without striking.
METER CALIBRATION Allows digital meters to be calibrated for certification. 120-VOLT AUXILIARY POWER Receptacle for cooling system or small tools. WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life. FAN-ON-DEMAND™ Power source cooling system operates only when needed reducing noise, energy use and the amount of contaminants pulled through the machine.
BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters.
APPLICATIONS
PROCESSES
Precision Metal Fabrication
TIG (GTAW)
Tube Mills
Pulsed TIG (GTAW-P)
Pipe & Tube Fabrication
Stick (SMAW)
Tool & Die
Air Carbon Arc (CAC-A)
Exotic Material Fabrication Pressure Vessel Fabrication
PROGRAM MEMORY Features nine independent program memories that maintain/save your parameters. AUTO-POSTFLOW Adjusts the length of postflow time based on the amperage setting, shielding your tungsten and eliminating the need to set the postflow time.
3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
LIFT-ARC™ Provides DC arc initiation without the use of high frequency.
INPUT POWER
3 Phase
1 Phase
WELDING AMP RANGE
3 - 350 A
3 - 350 A
RATED OUTPUT
AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ
208 V
230 V
400 V
460 V
575 V
KVA
KW
250 A at 30 V, 100% Duty Cycle
27
24
14
12
9
9.7
9.3
300 A at 32 V, 60% Duty Cycle
33
30
17
15
12
12
11.5
MAX. OPEN CIRCUIT VOLTAGE
DIMENSIONS (MM)
WEIGHT
75 VCD (10-15 VCD*)
H: 629
61kg
W: 349
with TIGRunner®
D: 559 with TIGRunner®
180 A at 27.2 V, 60% Duty Cycle
32
32
-
14
11
6.4
6
225 A at 29 V, 60% Duty Cycle
41
37
-
19
15
8.6
8.2
140kg
H: 1095 W: 587 D: 1111
81
ARC & TIG
CC
AC DC
1
Phase
3
Phase
Dynasty 210DX Part No: MDYNASTY210DX
Auto-Line Technology FOR DC TIG & STICK WELDING. AC TIG FEATURES Balance control provides adjustable oxide removal which is essential for creating the highest quality aluminium welds. DX models provide extended ranges. Frequency controls the width of the arc cone and can improve directional control of the arc. AC WAVES Advanced Squarewave fast freezing puddle, deep penetration and fast travel speeds. Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action. Sine Wave for customers that like a traditional arc. Quiet with good wetting. Triangular Wave reduces the heat input and is good on thin aluminium. Fast travel speeds.
82
DC TIG FEATURES Exceptionally smooth and precise arc for welding exotic materials. AC/DC STICK FEATURES DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010 Hot Startâ&#x201E;˘ adaptive control provides positive arc starts without striking. AC Frequency control ads stability for smoother welds when AC Stick welding. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable.
SLEEP TIMER The sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time. PRO SET™ Eliminates the guesswork when setting weld parameters. Use ProSet when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until PrSet appears on display. AUTO-LINE POWER MANAGEMENT TECHNOLOGY Allows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.
WELDING MODE
TIG (GTAW)
INPUT POWER
3 Phase 1 Phase
Stick (SMAW)
3 Phase 1 Phase
WELDING AMP RANGE
1 - 280 A
1 - 280 A
5 - 280 A
UPDATE AND EXPAND Front panel memory data card port provides the ability to easily update software and expand product features.
PROCESSES
Precision Fabrication
DC TIG (GTAW)
Heavy Fabrication
Pulsed TIG (GTAW-P)
Pipe and Tube Fabrication
Stick (SMAW)
Aerospace
COOLER POWER SUPPLY Integrated 120 Volt dedicated use receptacle to power the Coolmate™ 1.3. The power switch on the Maxstar also activates the receptacle to help prevent torch failure. COOLER-ON-DEMAND This feature operates the auxiliary cooling system only when needed, reducing noise, energy use, and airborne contaminations pulled through the cooler. NOTE: Cooler-On-Demand is only available on CPS models.
RATED OUTPUT
APPLICATIONS
Aluminium Ship Repair Anodized Aluminium Fabrication
BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only. WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life.
AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ
208 V
230 V
400 V
460 V
575 V
KVA
KW
235 A at 19.4 V, 60% Duty Cycle
17
15
9
7
6
6.2
6.0
235 A at 19.4 V, 60% Duty Cycle
28
26
15
13
10
6.0
6.0
200 A at 28 V, 60% Duty Cycle
20
18
10
9
7
7.2
7.0
180 A at 27.2 V, 60% Duty Cycle
30
27
15
13
10
6.2
6.2
METER CALIBRATION Allows digital meters to be calibrated for certification. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
MAX. OPEN CIRCUIT VOLTAGE
DIM. (MM)
WEIGHT
80 VCD (11 VCD)
H: 346
21.3kg
W: 219
(22.7kg with CPS)
D: 569
83
ARC & TIG
CC
AC DC
1
Phase
3
Phase
Dynasty 280DX
Part No: MDYNASTY280DX
Auto-Line Technology OPERATES ON 1 OR 3 PHASE SUPPLY. AC TIG FEATURES Balance control provides adjustable oxide removal which is essential for creating the highest quality aluminium welds. DX models provide extended ranges. Frequency controls the width of the arc cone and can improve directional control of the arc. AC WAVES Advanced Squarewave fast freezing puddle, deep penetration and fast travel speeds. Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action. Sine Wave for customers that like a traditional arc. Quiet with good wetting. Triangular Wave reduces the heat input and is good on thin aluminium. Fast travel speeds.
84
DC TIG FEATURES Exceptionally smooth and precise arc for welding exotic materials. AC/DC STICK FEATURES DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010 Hot Startâ&#x201E;˘ adaptive control provides positive arc starts without striking. AC Frequency control ads stability for smoother welds when AC Stick welding. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable.
UPGRADABLE & EXPANDABLE Front panel memory card data port provides the ability to easily upgrade software and expand product features. PRO SET™ Eliminates the guesswork when setting weld parameters. Use ProSet when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until Pr-Set appears on display. SLEEP TIMER The sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time.
WELDING MODE
TIG (GTAW)
INPUT POWER
AUTO-LINE POWER MANAGEMENT TECHNOLOGY Allows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.
Precision Fabrication
AC/DC TIG (GTAW)
Heavy Fabrication
Pulsed TIG (GTAW-P)
Pipe and Tube Fabrication
Stick (SMAW)
Aerospace
Air Carbon Arc (CAC-A)
Anodized Aluminium Fabrication
BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only. RATED OUTPUT
PROCESSES
Aluminium Ship Repair
COOLER POWER SUPPLY Integrated 120 Volt dedicated use receptacle to power the Coolmate™ 1.3. The power switch on the Maxstar also activates the receptacle to help prevent torch failure.
WELDING AMP RANGE
APPLICATIONS
METER CALIBRATION Allows digital meters to be calibrated for certification. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine.
AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ
208 V
230 V
400 V
460 V
575 V
KVA
KW
17
10
9
7
7.0
6.7
1 - 280 A (DC) 2 - 280 (AC)
235 A at 19.4 V, 60% Duty Cycle
19
1 Phase
1 - 280 A (DC) 2 - 280 (AC)
235 A at 19.4 V, 60% Duty Cycle
33
30
17
15
12
6.9
6.8
3 Phase
5 - 280 A
200 A at 28 V, 60% Duty Cycle
22
20
11
10
8
8.2
79
1 Phase
5 - 280 A
180 A at 27.2 V, 60% Duty Cycle
34
31
17
15
12
7.1
7.0
3 Phase
Stick (SMAW)
WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
MAX. OPEN CIRCUIT VOLTAGE
DIM. (MM)
60 VCD (11 VCD*)
H: 346
23.6kg
W: 219
(25kg with CPS)
D: 569
WEIGHT
85
CC
ARC & TIG
AC DC
3
Phase
Dynasty 350DX Part No: MILDYN350CE
EXCEPTIONALLY SMOOTH & PRECISE ARC. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. LIFT-ARC™ STARTING Provides X-Ray clean welds without the use of high frequency. BLUE LIGHTNING™ High-frequency arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability. METER CALIBRATION Allows meters to be calibrated for certification.
PROGRAM MEMORY Features 9 independent program memories that maintain/save your parameters. AUTO-POSTFLOW Calculates the length of postflow time based on the Amperage setting. This eliminates the need to independently set the postflow time for different Amperages. This feature preserves your tungsten and prevents porosity.
APPLICATIONS
PROCESSES
Precision Fabrication
TIG (GTAW)
Heavy Fabrication
Pulsed TIG (GTAW-P)
Pipe and Tube Fabrication
Stick (SMAW)
Aluminium Ship Repair Anodized Aluminium Fabrication
VRD TO CAT C AS 1674.2 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
WIND TUNNEL TECHNOLOGY™ Protects internal electrical components from airborne contaminants, extending the product life.
AMP RANGE
3 - 350 A
86
RATED OUTPUT
AMPS INPUT AT RATED OUTPUT, 50/60 HZ 400 V
KVA
250 A at 30 V, 100% Duty Cycle
15 A
10.3
300 A at 32 V, 60% Duty Cycle
18 A
12.7
DIMENSIONS (MM)
WEIGHT
H: 629 W: 349 D: 559
61kg
WATER COOLERS
Water Coolers Coolmate 3
Part No: MILCOOLMATE115 Part No: MILCOOLMATE230
ECONOMICAL 3-GALLON COOLER Designed for water-cooled torches rated up to 500 Amps.* COMPACT HORIZONTAL DESIGN Allows stacking and convenient mounting. MID-SIZE COOLER WEIGHS 18 KG DRY RUSTPROOF Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof.
POWER SWITCH & SETTINGS CONVENIENTLY LOCATED On/off power switch, “paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel. CONSISTENT PRESSURE DURING OPERATION Factory-set pressure-relief valve (55 PSI) maintains consistent pressure during operation.
EFFICIENT FIN-AND-TUBE HEAT EXCHANGER THERMALLY PROTECTED 1/4-HP MOTOR GUARDS AGAINST OVERHEATING CONSISTENT COOLANT FLOW Brass-body positivedisplacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy.
87
WATER COOLERS
Coolmate 3.5 Part No: MILCOOLMATE35
INDUSTRIAL 3.5-GALLON COOLER Designed for watercooled torches rated up to 600 Amps.*
RUSTPROOF Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof.
DESIGNED TO INTEGRATE WITH DYNASTY 350/700 & MAXSTAR 350/700
CONSISTENT PRESSURE DURING OPERATION Factory-set pressure-relief valve (55 PSI) maintains consistent pressure during operation.
HORIZONTAL DESIGN Allows stacking or convenient mounting onto a MIGRunnerâ&#x201E;¢ cart. WEIGHS ONLY 29 KG DRY
THERMALLY PROTECTED 1/4-HP MOTOR GUARDS AGAINST OVERHEATING
EFFICIENT FIN-AND-TUBE HEAT EXCHANGER INTERNAL CHECK VALVES Equipped with internal check valves to prevent coolant flow when torch is disconnected. CONSISTENT COOLANT FLOW AND PRESSURE Brass-body positivedisplacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy.
Coolmate 1.3 Part No: MILCOOLMATE13
LIGHT-INDUSTRIAL 1.3-GALLON COOLER Designed for water-cooled torches on power sources rated up to 280 Amps.* DESIGNED TO INTEGRATE WITH DYNASTY 280 & MAXSTAR 280 MODELS COMPACT HORIZONTAL DESIGN Allows stacking and convenient mounting. WEIGHS ONLY 20 KG DRY EQUIPPED WITH POWER-ON INDICATOR LIGHT ON FRONT PANEL
88
EASY ACCESS Filter and coolant filling spout are conveniently located for easy acess.
THERMALLY PROTECTED 1/4-HP MOTOR GUARDS AGAINST OVERHEATING
FLUID LEVEL SIGHT WINDOW
EFFICIENT FIN-AND-TUBE HEAT EXCHANGER
RUSTPROOF Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof. CONSISTENT PRESSURE DURING OPERATION Factory-set pressure-relief valve (55 PSI) maintains consistent pressure during operation.
CONSISTENT COOLANT FLOW AND PRESSURE Brass-body positivedisplacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy.
MIG & MULTI-PROCESS
MIG & Multi-Process PRODUCT
PROCESS
10 - 38 V CV
415 V
25 kVA
Construction, Fabrication, Mining, Maintenance
1/4" (6 mm)
Steel, Aluminium, Stainless
5 - 425 A CC 10 - 38 A CV
240/ 415 V
15 kVA
Construction, Fabrication, Mining, Maintenance
1/4" (6 mm)
Steel, Aluminium, Stainless
5 - 425 A CC 10 - 38 A CV
15 kVA
Construction, Marine, Maintenance
3/8" (9.5 mm)
Steel, Aluminium, Stainless
15 - 600 A CC 10 - 38 V CV
415 V
22 kVA
Construction, Fabrication, Mining, Maintenance
XMT 450 MPa
3/8â&#x20AC;? (9.5 mm)
Steel, Aluminium, Stainless
15 - 600 A CC 10 - 38 V CV
415 V
22 kVA
Construction, Fabrication, Mining, Maintenance
Dimension 562
5/16" (8 mm)
Steel, Aluminium, Stainless
20 - 565 A CC 10 - 38 V CV
415 V
36 kVA
Construction, Fabrication, Mining, Maintenance
3/8" (9.5 mm)
Steel, Stainless
40 - 350 A CC 10 - 44 V CV
415 V
20 kVA
Pipeline, Pipe Spooling
Aluminium
10 - 38 V CV 415 V
15 kVA
Aluminium Fabrication, Boat Building, Maintenance
LOW OCV
Steel, Aluminium, Stainless
PULSE
5/16" (8 mm)
FC
TYPICAL APPLICATIONS
MIG
GENERATOR POWER REQUIRED
LIFT ARC
INPUT VOLTAGE
HIGH FREQ
WELDING OUTPUT RANGE
DC TIG
WELDABLE MATERIALS
STICK
CAC-A
Deltaweld 602
XMT 350
Opt
XMT 350 MPa
XMT 450
PipeWorx Welding System Aluma System
Designed for this process
Opt
Opt
Capable of this process
* 240/ 415 V
*
* Autoline 89
CV DC
MIG & MULTI-PROCESS
3
Phase
Deltaweld 602 Part No: MILDW602
* Indent only
SUPERIOR ARC WELDING PERFORMANCE With MIG welding. INTERNAL DIGITAL VOLTAGE CONTROL (DVC) Enables operator to preset weld Voltage before striking an arc. LINE VOLTAGE COMPENSATION Ensures consistent weld performance by keeping output power constant even if primary input power varies by ± 10%. POWER EFFICIENT For exceptional value and return on your investment. THERMAL OVERLOAD PROTECTION Light indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. FAN ON DEMAND™ Operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled though the machine.
RATED OUTPUT
450 A at 38 VDC, 100% Duty Cycle
90
VOLTAGE RANGE
10 - 38 V
DIGITAL VOLTMETER AND AMMETER Easy to read, even at 9.2m. 14 PIN RECEPTACLE Provides quick, direct connection to Miller 14-pin wirefeeders and accessories.
APPLICATIONS
PROCESSES
Heavy Equipment Manufacturing
MIG (GMAW)
Ship and Boat Building
Air Carbon Arc Cutting and Gouging (CAC-A)
Tank/Pressure Vessel Fabrication
Flux-Cored (FCAW)
Submerged Arc (SAW)
Railcar/Locomotive Fabrication and Repair Structural Steel Fabrication
REMOTE VOLTAGE CONTROL Allows operator to change Voltage from wirefeeder.
Sheet Metal Fabrication Maintenance
ENCLOSED CIRCUIT BOARDS Provide additional protection from contaminants resulting in longer service life. PC BOARD PROTECTION Prevents the wirefeeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
RECOMMENDED WELDING RANGE
15 - 38 V
INPUT AT RATED LOAD OUTPUT, 50/60Hz 400 V 3P
kVA
kW
37
25.1
21.1
MAX OPEN CIRCUIT VOLTAGE
DIMENSIONS (MM)
WEIGHT
48 VDC
H: 762 W: 585 D: 966
174kg
CC CV
MIG & MULTI-PROCESS
DC
3
Phase
XMT 350
Part No: MILXMT350CCCVIE
AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits jobsite and generator power. Keeps welding output constant even if input power varies by ±10%. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten. ADAPTIVE HOT START™ Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking.
LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASE Offers heavy-duty protection with the benefit of reduced weight. INVERTER ARC CONTROL TECHNOLOGY Provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance. PROCESS SELECTOR SWITCH Reduces the number of control setup combinations without reducing any features.
APPLICATIONS
PROCESSES
Construction
MIG (GMAW)
Shipbuilding
Pulsed MIG (GMAW-P)
Railroad
Stick (SMAW)
Truck/Trailer Manufacturing
TIG (GTAW)
Fabrication
Air Carbon Arc Cutting and Gouging (CAC-A)
Flux-Cored (FCAW)
Repair Shops Rental Fleets Power Generation Plants
3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
LARGE, DUAL DIGITAL METERS Easy to view and can be pre-set. PULSED MIG (GMAW-P) CAPABILITIES With optional Optima™ control reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emission. VRD TO CAT C AS 1674.2
INPUT POWER
3 Phase
Single Phase
RATED OUTPUT
350 A at 34 VDC, 60% Duty Cycle 300 A at 32 VDC, 60% Duty Cycle
VOLTAGE RANGE CV MODE
AMPERAGE RANGE IN CC MODE
INPUT AT RATED LOAD OUTPUT, 50/60Hz 230 V 1P
400 V
kVA
kW
10 - 38 V
15 - 425 A
N/A
20.6
14.2
13.6
10 - 38 V
15 - 425 A
54.6
29.7
11.7
11.2
DIMENSIONS (MM)
WEIGHT
H: 432 W: 318 D: 610
36.3kg
91
CC CV
MIG & MULTI-PROCESS
DC
3
Phase
XMT 350 MPa Part No: MILXMT350MPACE
* Indent only
AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits jobsite and generator power. Keeps welding output constant even if input power varies by ±10%. Single or 3 phase. DINSE STYLE WELD DISCONNECTS Provides high-quality weld cable connections. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.
INVERTER ARC CONTROL TECHNOLOGY Provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance. ADAPTIVE HOT START™ Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking. LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASE Offers heavy-duty protection with the benefit of reduced weight.
LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten.
PROCESS SELECTOR SWITCH Reduces the number of control setup combinations without reducing any features.
WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination.
LARGE, DUAL DIGITAL METERS Easy to view and can be pre-set.
APPLICATIONS
PROCESSES
Construction
MIG (GMAW)
Shipbuilding
Pulsed MIG (GMAW-P)
Railroad
Stick (SMAW)
Truck/Trailer Manufacturing
TIG (GTAW)
Fabrication
Air Carbon Arc Cutting and Gouging (CAC-A)
Flux-Cored (FCAW)
Repair Shops Rental Fleets Power Generation Plants
3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
BUILT-IN PULSED MIG PROGRAMS WITH SYNERGIC CAPABILITY VRD TO CAT C AS 1674.2
INPUT POWER
3 Phase
Single Phase
92
RATED OUTPUT
350 A at 34 VDC, 60% Duty Cycle 300 A at 32 VDC, 60% Duty Cycle
VOLTAGE RANGE CV MODE
10 - 38 V
AMPERAGE RANGE IN CC MODE
15 - 425 A
INPUT AT RATED LOAD OUTPUT, 50/60Hz 230 V 1P
400 V 3P
kVA
kW
N/A
20.6
14.2
13.6
DIMENSIONS (MM)
WEIGHT
H: 432
36.3kg
W: 318 10 - 38 V
15 - 425 A
54.6
29.7
11.7
11.2
D: 610
CC CV
MIG & MULTI-PROCESS
DC
3
Phase
XMT 450 Part No: MILXMT450
EXCEPTIONALLY SMOOTH & PRECISE ARC. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten. ADAPTIVE HOT START™ Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking. LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASE Offers heavy-duty protection with the benefit of reduced weight.
INPUT POWER
3 Phase
LARGE, DUAL DIGITAL METERS Easy to view and can be pre-set. INVERTER ARC CONTROL TECHNOLOGY Provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance. LINE VOLTAGE COMPENSATION Keeps welding output constant even if input power varies by ±10%. PULSED MIG (GMAW-P) CAPABILITIES With optional Optima™ control reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emission.
APPLICATIONS
PROCESSES
Construction Shipbuilding
MIG (GMAW)/Pulsed MIG (GMAW-P)
Railroad
Stick (SMAW)
Truck/Trailer Manufacturing
TIG (GTAW)
Fabrication
Air Carbon Arc Cutting and Gouging (CAC-A)
Flux-Cored (FCAW)
Repair Shops Rental Fleets Power Generation Plants
VRD TO CAT C AS 1674.2 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
PROCESS SELECTOR SWITCH Reduces the number of control setup combinations without reducing any features.
RATED OUTPUT
450 A at 38 VDC, 100% Duty Cycle
VOLTAGE RANGE CV MODE
10 - 38 V
AMPERAGE RANGE IN CC MODE
15 - 600 A
INPUT AT RATED LOAD OUTPUT, 50/60Hz 400 V 3P
kVA
kW
27.6
22
18.9
DIMENSIONS (MM)
WEIGHT
H: 438 W: 368 D: 689
55.3kg
93
CC CV
MIG & MULTI-PROCESS
DC
3
Phase
XMT 450 MPa Part No: MILXMT450MPA
* Indent only
BEST IN CLASS OUTPUT POWER FOR THE TOUGHEST APPLICATIONS. DINSE STYLE WELD DISCONNECTS Provides high-quality weld cable connections. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. INVERTER ARC CONTROL TECHNOLOGY Provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance.
INPUT POWER
3 Phase
94
RATED OUTPUT
450 A at 38 VDC, 100% Duty Cycle
ADAPTIVE HOT START™ Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking. LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASE Offers heavy-duty protection with the benefit of reduced weight.
APPLICATIONS
PROCESSES
Construction
MIG (GMAW)
Shipbuilding
Pulsed MIG (GMAW-P)
Railroad
Stick (SMAW)
Truck/Trailer Manufacturing
TIG (GTAW)
Fabrication
Air Carbon Arc Cutting and Gouging (CAC-A)
Flux-Cored (FCAW)
Repair Shops Rental Fleets Power Generation Plants
PROCESS SELECTOR SWITCH Reduces the number of control setup combinations without reducing any features. LARGE, DUAL DIGITAL METERS Easy to view and can be pre-set. BUILT-IN PULSED MIG PROGRAMS WITH SYNERGIC CAPABILITY VRD TO CAT C AS 1674.2 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
VOLTAGE RANGE CV MODE
10 - 38 V
AMPERAGE RANGE IN CC MODE
15 - 600 A
MAX. OPENCIRCUIT VOLTAGE
90 VDC
INPUT AT RATED LOAD OUTPUT, 50/60Hz
400 V 3P
kVA
kW
27.6 A
22
18.9
DIMENSIONS (MM)
WEIGHT
H: 438 W: 368 D: 689
55.3kg
CC CV
MIG & MULTI-PROCESS
DC
3
Phase
Dimension 562 Part No: MILDIM562
* Indent only
DELIVERS EXCEPTIONAL PERFORMANCE FOR A RANGE OF PROCESSES. DC MULTI-PROCESS CAPABILITY Provides versatility and outstanding arc performance in CV (MIG) and CC (Stick, TIG, CAC-A). INTERNAL DIGITAL VOLTAGE CONTROL (DVC) Enables operator to preset weld Voltage in the CV mode prior to welding. BUILT-IN ARC CONTROL Allows the operator to get in tight without sticking the electrode. An electrode compensation circuit ensures consistent arc control performance regardless of the electrode size. LINE VOLTAGE COMPENSATION Ensures consistent weld performance by keeping output power constant even if primary input power varies by ±10%.
RATED OUTPUT
450 A at 38 VDC, (36.5 VDC for CE Model) 100% Duty Cycle 450 A at 38 VDC, (36.5 VDC for CE Model) 100% Duty Cycle
REMOTE VOLTAGE CONTROL Allows operator to change Voltage from feeder. 14-PIN RECEPTACLE Provides quick, direct connection to Miller 14-pin wirefeeders and accessories. ENCLOSED CIRCUIT BOARDS Provides additional protection from contaminants resulting in longer service life.
PROCESSES
Fabrication and Construction
MIG (GMAW)
Heavy Manufacturing
Stick (SMAW)
Maintenance/Repair
TIG (GTAW)
Pressure Tank/Vessel Fabrication
Flux Cored (FCAW)
Pipe Welding
Air Carbon Arc Cutting and Gouging (CAC-A)
Shipbuilding
Submerged Arc (SAW)
Refineries and Foundries Railcar Manufacturing Earth-Moving Equipment Manufacturing
PC BOARD PROTECTION Prevents the wire feeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. AMP/VOLT RANGE
APPLICATIONS
HOT-START™ Easy to start difficult Stick electrodes such as E-6010 and E-7018. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
INPUT AT RATED OUTPUT, 50/60 Hz 400 V 3P
kVA
kW
20 - 565 A in CC mode
46
31.4
22
10 - 38 V in CV mode
51
35.3
22.3
DIMENSIONS (MM)
WEIGHT
H: 762 including lift eye W: 585 D: 966 including strain relief
192kg
95
CC CV
MIG & MULTI-PROCESS
DC
3
Phase
PipeWorx Welding System Part No: MILPIPEWORX
Designed & Optimised for Pipe Fabrication Shops. SINGLE SYSTEM DESIGN One machine designed to perform all your pipe welding needs. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.
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MULTI-PROCESS MACHINE Weld processes are optimised to deliver superior arc performance and stability specifically for root pass, fill and cap pipe welding. Includes conventional Stick, DC TIG (Lift-Arc or HF Start), Flux-Cored and MIG welding processes. Advanced RMD® and Pulsed MIG processes deliver superior quality welds, increase productivity, and reduce rework and training.
SIMPLE PROCESS SET-UP Clearly labelled controls in easy-to-understand welder terminology. Requires just a few basic steps to set up a new weld process, resulting in less training time and minimizing errors from incorrect setups. The front panel was designed by welders for welders. Only backlit controls are adjustable to eliminate confusion. Memory feature stores four programs for each selection: Stick, DC TIG, and MIG (left and right side of feeder). Beneficial when using multiple procedures, multiple process parameters or multiple welders and eliminates the need to remember parameters.
WELDING MODE
RATED OUTPUT
SINGLE OR DUAL WIREFEEDER AVAILABLE With simple operator interface. Wirefeed speeds up to 780 IPM. STREAMLINED SYSTEM Wind Tunnel Technology™ and FanOn-Demand™ provide system protection in the dusty shop environment. Innovative cable and gun storage manages clutter for a cleaner, organised weld-cell area. Cables remain connected to the power source and do not need to be switched for the different welding processes. All system components have been selected to meet the needs of a pipe fabrication shop.
AMPERAGE VOLTAGE RANGE
INPUT AT RATED LOAD OUTPUT, 50/60Hz
QUICK PROCESS CHANGEOVER No need to manually switch polarity or cables and hoses between processes. Simply push a process selection button to choose a welding process. PipeWorx ‘Quick-Select’ technology automatically selects the welding process, the correct polarity, cable outputs and welding parameters. Quick process changeover eliminates set-up time for switching cables and gas hoses. Also, reduces the risk of weld reworks due to incorrect cable connection.
APPLICATIONS
Process Piping Refinery Petrochemical Power HVAC and Water Pipe PROCESSES
Stick (SMAW) DC TIG (GTAW) MIG (GMAW) MIG RMD® (GMAW MSC) Pulsed MIG (GMAW-P) Flux-Cored (FCAW)
3 YEAR WARRANTY For details, refer to Miller’s True Blue warranty statement.
kVA (400 V)
kW (400 V)
DIMENSIONS (MM)
WEIGHT
17.8
16.5
H: 711
102kg
W: 495
(Power Source Only)
400 V 3P
350 A at 36 VDC, 100% Duty Cycle
40 - 350 A
CC: DC TIG
350 A at 24 VDC, 100% Duty Cycle
10 - 350 A
18.1
12.5
9.8
CV: MIG/ Flux Cored
400 A at 34 VDC, 100% Duty Cycle
10 - 44 V
25.7
18.0
15.6
CC: Stick
25.5
D: 806 (Power Source Only)
97
CC CV
MIG & MULTI-PROCESS
DC
3
Phase
AlumaFeed Synergic System Part No: MILALUMPOWER [Aluma Power 350 MPa Source] Part No: MILXRA FEEDER [XR-AlumaFeed Wirefeeder]
Simplifies & Improves MIG & Pulse MIG Applications FOR ALUMINIUM WELDING ULTRA PORTABLE & VERSATILE SYNERGIC PULSED WELDING MODE The Synergic pulsed welding mode offers the simplicity of a single knob control. The machine will select the correct pulse power based on the wire feed speed set by the operator. PROFILE PULSEâ&#x201E;¢ Achieve 'Stacked Dime' weld bead appearance without back-stepping (Double pulse).
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PARAMETER & SYSTEM LOCK Provides three levels of protection to prevent accidental modification of welding parameters or manipulation of setup menu items. TRUE PUSH-PULL WIRE FEED SYSTEM The slave/torque motor ensures smooth, consistent, feeding and improved arc performance while reducing the problems normally associated with feeding aluminium.
Aluma Power 350 MPa Source AUTO-LINE™ Power Management Technology allows for any input Voltage hook-up (208-575V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable input power
LARGE DUAL DIGITAL METERS Easy to view and are pre-settable to ease setting weld output. INVERTER ARC CONTROL TECHNOLOGY Created greater puddle control for outstanding MIG and Puled MIG weld performances.
FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.
LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM Offers protection and the benefit of reduced weight.
LINE VOLTAGE COMPENSATION Keeps welding output constant even if input power varies by +/-10%. XMT 350 models further expand line voltage compensation on 460 VAC to an amazing +37%, -59%. ULTRA-TOUGH, POLYCARBONATE-BLENDED COVER FOR CONTROL PANEL PROTECTS FRONT CONTROLS FROM DAMAGE
EASY SET UP For MIG and Pulsed MIG applications SHARPARC™ Controls the arc in Pulsed MIG mode and gives control over the arc cone shape, puddle fluidity, and bead profile. If a gas is used other than A4 100% (Argon), SharpArc™ can be adjusted to help customise your arc to the gas being used.
INPUT POWER
RATED OUTPUT
VOLTAGE RANGE -CV MODE
AMPERAGE RANGE IN CC MODE
MAX. OPENCIRCUIT VOLTAGE
DIMENSIONS (MM)
WEIGHT
3 Phase
350 A, 60% Duty Cycle
10 - 38 V
5 - 425 A
75 Volts
H: 610 W: 318 D: 432
36.3kg
XR-AlumaFeed Wirefeeder GUN CALIBRATION Allows control box to sync with the welding gun for precise wire feed control that is critical for reducing weld defects and providing flawless synergic operation. ADVANCED TRIGGER Provides 'Trigger Interlock' capability and the ability to control the amount of time spent in the arc start and arc crater steps.
BRIGHT DIGITAL DISPLAYS Bright digital displays are east to read and display Voltage or arc length and wire feed speed or Amperage Also have indicators for start and crater, setup, schedule select and advanced trigger operations. Two-knob, three button panel layout makes it simple to change parameters and reduced training time.
SET-UP GUIDE The set-up guide on inner panel of feeder has quick tips to get your system up and running quickly. Also provides a good reference that won't get misplaced like an owner's manual. RUGGED STEEL CASE The rugged steel case holds up in the harshest environments and protects wire from dirt and moisture. Also has a large carrying handle for improved durability.
TRIGGER SCHEDULE SELECT (SCHD) Allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. Useful when switching between two welding parameters is needed.
INPUT POWER
RATED OUTPUT
WIRE SPEED
WIRE DIAMETER
MAX SPOOL SIZE CAPACITY
DIMENSIONS (MM)
WEIGHT
24 VAC, 5A 50/60 Hz
400 A, 100% Duty Cycle
1.8 - 22.2 m/min
Solid 0.9 - 1.6mm Aluminium 0.9 - 1.2mm
305mm
L: 540 W: 241 H: 406
19.2kg
99
100
INDUCTION HEATING
Induction Heating APPLICATIONS THAT WOULD TYPICALLY REQUIRE HOURS TO HEAT CAN BE DONE IN MINUTES WITH INDUCTION HEATING.
101
INDUCTION HEATING
Induction Heating Explained INDUCTION HEATING INDUCES HEAT ELECTROMAGNETICALLY INSTEAD OF USING CONVENTIONAL HEATING ELEMENTS. Heat is induced in the part by subjecting it to a high frequency magnetic field, creating eddy currents, activating the parts molecules and generating heat. While resistance heating heats the surface of the part, the induction heating process heats within the part. The depth of heating depends on the frequency used. High frequency heats closer to the surface, while a lower frequency penetrates deeper into the part â&#x20AC;&#x201C; allowing efficient heating of thicker parts. Applications typically requiring hours to heat can be done in minutes with induction heating.
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REDUCE
PRE-HEATING TIME BY UP TO
400%
With the Miller Pro-Heatâ&#x201E;˘, a part can be brought to temperature in a faction of the time, compared to traditional flame and resistance heating processes. It also holds the part at the specified temperature. It can be programmed to hold and soak for a specified period of time. Pre-heat time can be reduced by up to 400%. To put this in perspective, companies using the Pro-Heatâ&#x201E;˘ have reduced pre-heating time from over two hours to just 30 minutes.
Benefits of Induction Heating 1. BOOSTS PRODUCTIVITY
4. UNIFORM HEATING
Induction heating offers a much faster time to temperature. The part reaches the desired temperature in a significantly shorter time compared to traditional flame and resistance heating processes, allowing the job to get done faster.
Heating is maintained along and through the heat zone by using induction to heat within the material.
2. IMPROVED SAFETY Induction heating is a much safer heating process as there is no exposure to open flames or electrical resistance wires and less exposure to fumes compared to flame heating.
Compared to resistance heating, induction heating is easy to set up and pull down, making it versatile to go from job to job. Plus, it offers the flexibility to fit a variety of pipe diameters and plate lengths. Various Induction cable configurations can be adapted to suit your specific application.
3. REDUCE COSTS
6. ON-BOARD DIAGNOSTICS
The faster heating time reduces costs due to less labour time, Plus there is no fuel costs or expensive ongoing inspection or audit costs associated with the Induction heating process.
In-built diagnostics enables operating parameters to be available at the touch of a button and offers operator tutoring. On-board temperature control provides for manual or temperature based programming in a simple-to-learn operator interface.
5. EASY TO SET UP
103
3
INDUCTION HEATING
Phase
Pro-Heatâ&#x201E;¢ 35 Part No: MILPROHEAT35
Weld Pre-Heating & Stress Relieving. TIME-TOTEMPERATURE Faster than conventional processes due to the method of applying the heat, reducing heating cycle time. IMPROVED AND SAFER WORKING ENVIRONMENT Welders are not exposed to open flame, explosive gases and hot elements associated with fuel gas heating and resistance heating.
MULTIPLE OUTPUTS Provides two insulated connectors for aircooled blankets or liquid-cooled cables. LOW CONSUMABLE COSTS No fuel costs and minimal insulation costs. Insulation is reusable and may be used 50 times or more, reducing cost of disposal and replacement.
ON-BOARD TEMPERATURE CONTROL Provides for manual or temperature-based programming in a simpleto-learn operator interface. MULTIPLE CONTROL THERMOCOUPLE INPUTS Control on the hottest TC during heating and coolest TC during cooling for uniform heating and quality.
OPEN OUTPUT DETECTION Prevents system operation without a covered output receptacle (cable or protective plug). CABLE IDENTIFICATION SYSTEM Knows the type of cable attached and limits output to protect cables and blankets.
EASY SET-UP Achieved using preheat blankets or flexible heating cables combined with user-friendly insulation blankets. Easy to install primary power through panel that does not require removal of sheet metal. 1 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
*Image shows Water Cooled set up example.
104
APPLICATIONS
APPLICATIONS
Transmission Pipeline – Construction/Repair
Pipe Fabrication Shops
Power Piping – Construction/Repair
Petrochemical – Construction/Repair
Shipbuilding
Mining Equipment Maintenance
Drill Pipe Manufacturing
Shrink Fit
LIQUID COOLED PACKAGE OPTION
AIR COOLED PACKAGE OPTION
The Pro-Heat™ 35 Liquid- Cooled Induction Heating System provides a highly versatile tool for preheating, stress relieving, hydrogen bake out, and post weld heat treat in a variety of pipe diameters and even flat plate.
The Pro-Heat™ 35 Air-Cooled Induction Heating System is specifically designed for preheating applications up to 400° Fahrenheit (204°C).
In general, shorter cables are used for smaller diameter pipe and are easier to handle and set-up. Longer cables are used for larger diameter pipe or small pressure vessels and tanks. Great for pre-heat application on geometrics that prevent use of air-cooled blankets.
Air-cooled blankets are available for pipe diameters from 8-60 inches (20-152 cm) or in the case of plate, the lengths are 41-205 (1-5.2m). The blankets easily conform to circular and flat parts and install in a matter of seconds. Manufactured from durable high-temperature materials, flexible induction blankets are designed to withstand the tough conditions in both industrial and construction applications.
INPUT POWER
OUTPUT FREQUENCY
RATED OUTPUT
INPUT AMPS AT RATED OUTPUT
KVA/KW AT RATED OUTPUT
DIMENSIONS (MM)
WEIGHT
400 - 460 V, 3 Phase 50/60 Hz CE
5 - 30 kHz
35 kW at 100% Duty Cycle
60 A, 400 V
39/37
H: 669
103kg
W: 552 D: 933
105
WIREFEEDERS
Wirefeeders 4 ROLL FEED
2 ROLL FEED
METERS
ALUM
FLUX CORED
WIRE SIZE SOLID
WIRE SIZE FLUX CORED
TYPICAL APPLICATIONS
Weldmatic W64
CV
0.6 - 1.6mm
0.8 - 1.6mm
Construction, Fabrication, Mining, Maintenance
Suitcase X-Treme 12VS
CC/ CV
0.6 - 1.6mm
0.9 - 2.0mm
Construction, Fabrication, Mining, Maintenance
Suitcase 12RC
CV
0.6 - 1.6mm
0.9 - 2.0mm
Construction, Fabrication, Mining, Maintenance
70 Series
CV
0.9 - 1.6mm
1.2 - 2.8mm
Construction, Fabrication, Mining, Maintenance
74 MPa Plus
CV
0.9 - 1.6mm
1.2 - 2.8mm
Construction, Marine, Fabrication, Mining, Maintenance
Designed for this process
106
SOLID WIRE
POWER REQ
PORTABLE
MIG PULSE
PROCESS
MIG
PRODUCT
*
Capable of this process
* Optional
WIREFEEDERS
Weldmatic W64 Wirefeeder 4 ROLL DRIVE WIREFEEDER. SUITS WELDMATIC 270, 356, 396 & FABRICATOR. 4 ROLL DRIVE 50W MOTOR Provides a consistent, strong drive for a variety of wires. HEAVY DUTY 4 ROLL DRIVE System has larger, stronger drive gears and ball bearings on drive rollers and shafts. HIGH & LOW SPEED RANGE Provides 1 to 10m/min or 8 to 20m/min speed, giving finer control of wire speed â&#x20AC;&#x201C; particularly useful at lower Voltage settings. ARC START CONTROL Allows starting response to be fine-tuned to weld conditions. CREEP START MODE Provides slow wire speed until weld starts - ideal for aluminium starts.
INCH Allows wire to be fed without wasting gas. LATCH Provides gun switch trigger to start and then again to stop, reducing operator fatigue on long welds. PRE GAS Allows gas to flow before weld starts. POST GAS Allows gas to continue flowing after weld has finished. SPOT TIME Provides short weld times for repetitive spot welds. BURNBACK Controls how far the wire burns back to the tip on completion of the welding operation.
PURGE Allows gas line to be purged, without feeding wire.
SUPPLY VOLTAGE
RATED SUPPLY CURRENT
CIRCUIT BREAKER CURRENT
PRE-GAS RANGE
START SPEED
SPOOL SIZES
WIRE SPEED RANGE
WIRE SIZE RANGE
32 Vac - (from welding source)
5 Amps
5 Amps
0-2 Seconds
Start or creep (switchable)
5kg, 15kg
0 - 10 metres per min low speed range 8 - 20 metres per min high speed range
0.6mm 1.6mm diameter
107
WIREFEEDERS
SuitcaseÂŽ X-Tremeâ&#x201E;˘ 12VS Part No: MIL12VSSCFDRXT
Taking Portable Welding to the Extreme! SCALED WIRE PRESSURE KNOB Provides easy adjustment and consistent pressure on the drive rolls and wire. The wire drive and motor assembly is specifically designed for mobile welding applications to provide smooth and consistent wire delivery. NEW WIRE DELIVERY SYSTEM Bends wire over a large radius and applies just the right amount of force to ensure consistent feeding.
108
ULTRA-LOW DRAG INLET GUIDE PINS Makes loading the wire easy and does not deform the wire on the way into the drive rolls. Simply thread the wire through the pins and into drive rolls. There are two ways to advance the wire through the drive roll and into the gun. Either open the pressure arm and thread the wire into the grooves in the drive roll and on into the gun inlet or place the wire between the pins and use the jog/purge switch to advance the wire through the drive roll.
CONSISTENT WIREFEED Provides wire feed speed that is accurate and consistent from the start of the weld to the finish, and from one weld to the next. Consistent wire feed speed is very important with large-diameter cored wire, because small changes in wire feed speed make large changes in deposition rates. EXCELLENT STARTS Superior arc performance for all types and sizes of wires, whether using CV or CC power supply. HIGHER DUTY CYCLE Longer welding periods suitable for higher Amperage applications due to the heavy duty contactor rated at 425 Amps at 60%.
OPERATOR CONVENIENCE Packed with features at your fingertips - including emergency isolation on/ off switch, trigger hold, gas purge and wire inch. QUICK CHANGE ROLLERS No tools required due to Millerâ&#x20AC;&#x2122;s patented quick lock hub system providing the operator quick and easy drive roller change when switching between wire sizes. BUILT TO LAST IN HARSH ENVIRONMENTS The plastic case design, potted PC board and double-filtered gas value ensure Suitcase withstands the harshest industrial environments.
APPLICATIONS
PROCESSES
Construction
MIG (GMAW)
Shipbuilding
Flux-Cored (FCAW)
Heavy Manufacturing
Pulsed MIG (GMAW-P)
Rental
IMPROVED WELD QUALITY Wire drive with tachometer control improves weld feed speed accuracy and consistency to make it easier to produce quality welds. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement.
SUPERIOR LOW END PERFORMANCE Excellent arc performance and welding characteristics when welding at lower currents, either with small wire sizes or out of position applications. QUICK SET-UP & REVIEW Operator friendly adjustments including easy to read digital Amp & Volt meters.
WELDING MODE
INPUT WELDING CIRCUIT RATING
WIRE SPEED
ELECTRODE WIRE DIAMETER CAPACITY
MAX SPOOL SIZE CAPACITY
DIMENSIONS (MM)
WEIGHT
CC or CV/DC
425 A at 60% Duty Cycle
1.3 - 19.8 m/min
Solid Wire: 0.6 - 1.4mm Flux Cored: 0.8 - 2.0mm
305mm diameter up to 20kg
H: 394 W: 229 D: 533
15.9kg
109
WIREFEEDERS
Suitcase 12RC Part No: MIL12RCSCFEEDER
REMOTE VOLTAGE CONTROL Saves the operator a trip back to the power supply for welding adjustments. For applications where the feeder is within 100 feet of the power source and control cords are acceptable. SETTING THE STANDARD FOR PERFORMANCE Heavy-duty drive motor with tachometer control provides wire feed speed that is accurate and consistent from the start of the weld to the finish and from one weld to the next, which provides consistent arc quality. Wide voltage range for small and large wires with no contractor chatter or arc outages.
110
UNIQUE AND DURABLE CASE Impact-resistant, flameretardant case provides strength and durability, and protects components and welding wire from moisture, dust and other contaminants. Built-in slide rails allow you to drag the feeder into position for welding. Innovative feeder door design allows you can change wire while feeder is standing upright or laying down.
EXTREME RELIABILITY Potted and trayed main printed circuit board for the harshest environment adds exceptional reliability. Board has full-trigger isolation so a shorted gun trigger will not affect feeder operation. Gun locking tab works with guns having corresponding locking grooves to prevent gun from being pulled out if the feeder is dragged by the gun. Gas inlet recessed into back of case is protected from incidental contact by the weld cable, ensuring consistent and contaminant-free shielding gas delivery to the gun. Double-filtered gas valve helps keep dirt from clogging and affecting gas flow.
ULTRA-LOW DRAG INLET GUIDE PINS Make loading the wire easy and does not deform the wire on the way into the drive rolls improving wire feeding performance. SCALED WIRE PRESSURE KNOB Provides easy adjustment and consistent pressure on the drive rolls and wire. DIGITAL METERS WITH SUNVISIONâ&#x201E;˘ TECHNOLOGY Display voltage, wire feed speed, and also amperage if desired. Meters can be seen clearly even in direct sunlight.
WELDING MODE
INPUT POWER
WIRE SPEED
CV/DC
24 VAC, 10 A, 50/60 Hz
1.9 - 17.8m/min
ELECTRODE WIRE DIAMETER CAPACITY
DIMENSIONS (MM)
WEIGHT
Solid Wire: 0.6 - 1.6mm Flux Cored: 0.9 - 2.0mm
H: 394 W: 229 D: 533
11.6kg
WIREFEEDERS
70 Series
Part No: MILS74SCE [S-74S Standard] Part No: MILS74D [S-74D Digital] Part No: MILS74DXCE [S-74DX Digital]* Part No: MILD74D [D-74D Digital Dual]*
S MODELS (BASIC 70 SERIES FEEDERS) Wire speed control. Factory-set run-in control for improved arc starts. 24 VDC high-torque, permanent-magnet motor. Quick-release, drive-roll pressure adjustment arm allows drive roll change without losing spring preload setting. Solid-state speed control and brake circuit for increased service life. Floating positive drive systems provide troublefree feeding on a variety of wires.
D MODELS ADD THE FOLLOWING FEATURES Digital meters for easy viewing of the wire feed speed and Voltage. Remote Voltage control allows operator to set Voltage at the wire feeder without having to go back to the power source. Tachometer feedback to help keep wire feed speed accurate.
DX MODELS ADD THE FOLLOWING FEATURES Four weld programs allow the operators to store four independent welding parameters reducing welding setup time (four programs available per side on dual feeder). Adjustable run-in control for improved arc starts. Adjustable weld sequence control gives operator complete control of the welding parameters: pre-flow, run-in, weld time, crater, burn-back and post-flow.
Welding process range control locks parameters at a set percentage of welding parameters to ensure welding procedures and quality standards are maintained on the shop floor. Dual schedule allows operator to switch between two welding parameters without readjusting the machine, eliminating downtime and enhancing quality.
* Indent only WELDING MODE
INPUT POWER
WIRE SPEED
ELECTRODE WIRE DIAMETER CAPACITY
DIMENSIONS (MM)
WEIGHT
CV/DC
24 VAC, 10 A, 50/60 Hz
1.3 - 19.8m/min
Solid Wire: 0.9 - 1.6mm Flux Cored: 1.2 - 2.8mm
S-74 Single: H: 356 W: 318 D: 711 D-74 Dual: H: 356 W: 533 D: 889
S-74 Single: 26kg S-74 D-74 Dual: 39.5kg
111
WIREFEEDERS
74 MPa Plus Part No: MILS74MPA
MPA PLUS WIREFEEDERS OFFER THE BENEFITS OF THE STANDARD S, D AND DX MODELS, PLUS EVEN MORE. ALUMINATION™ TECHNOLOGY Alumination™ technology gives you the ability to use the extended reach of a push-pull system for consistent, versatile and dependable aluminium wire feeding. Alumination™ gives you the versatility to handle whatever aluminium welding job you want to tackle.
112
SYNERGIC PULSED MIG Synergic Pulsed MIG operation when optimized with the XMT MPa power supplies. Provides communication between the power source, feeder and gun. As wire speed increases/decreases, the pulse parameters also increase/decrease to match the right amount of power needed.
TRIGGER SCHEDULE SELECT Trigger schedule select allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. When optimized with the XMT MPa power supply the operator can also switch from MIG to Pulsed MIG.
PROFILE PULSE™ Profile Pulse™ provides TIG appearance with MIG simplicity and productivity. Achieve “stacked dime” weld bead appearance without back-stepping. Profile Pulse™ frequency can be changed to increase or decrease the spacing between the ripple pattern to achieve the desired weld appearance.
INPUT POWER
WIRE SPEED
ELECTRODE WIRE DIAMETER CAPACITY
DIMENSIONS (MM)
WEIGHT
CV/DC
1.3 - 19.8m/min
Solid Wire: 0.9 - 1.6mm Flux Cored: 1.2 - 2.8mm
H: 356 W: 533 D: 889
39.5kg
MIG FEED GUNS & TIG TORCHES
MIG Guns & TIG Torches FOR QUALITY WELDS & INCREASED PRODUCTIVITY
113
MIG FEED GUNS & TIG TORCHES
Spoolmatic 30A Part No: MILSP30A Air cooled spool gun for exceptional aluminium welding results in industrial or commercial applications. Engineered for operator comfort the Spoolmatic 30A gives you portability and with the 9m cable assembly allows
access to those hard to reach welds. Use with the WC-24 Control or connect directly to applicable machines. May require the Miller WC-24 Control Part No. 293455
WELDING OUTPUT RATING
WIRE SPEED
WIRE DIAMETER CAPACITY
MAX SPOOL SIZE CAPACITY
DIMENSIONS (MM)
WEIGHT
200 A @ 100% Duty Cycle
1.8 - 22.2m/min
0.6 - 1.6mm Ali Wire up to 1.1mm Hard Wire
102mm
L: 384 W: 64 H: 260
6.4kg
XR-A Pistol Gun Part No: MILXRAGUN Air cooled push pull gun which with the XR Control is ideal for aluminium and other soft alloy wires.
Accepts patented, single turn, quick range FasTip contact tips, and has a replaceable feed cable and head tube liner which reduces service time.
WELDING CURRENT CAPACITY
WIRE SPEED
WIRE DIAMETER CAPACITY
DIMENSIONS (MM)
WEIGHT
200 A @ 100% Duty Cycle
1.8 - 22.2m/min
0.8 - 1.6mm aluminium wire
L: 270 W: 64 H: 187
9.6kg
XR-A Aluma Pro Gun Part No: MILXRAGUN25 True push-pull wire feed system (when coupled to the XR-Aluma Feeder) Slave torque motor ensures smooth,
114
consistent feeding and improved arc performance, while reducing the problems normally associated with feeding aluminium.
WELDING OUTPUT RATING
WIRE SPEED
WIRE DIAMETER CAPACITY
DIMENSIONS (MM)
WEIGHT
300 A @ 100% Duty Cycle
1.8 - 23m/min
0.8 - 1.6mm Ali
L: 432 W: 64 H: 127
1.1kg
MIG GUNS
MIG Guns GUNS TO SUIT ALL MIG APPLICATIONS
Treggun40012fl Bernard 400 Amp 12ft (3.6M) MIG gun
231050
Treggun40015fl Bernard 400 Amp 15ft (4.5M) MIG gun
231053
Treggun40012mfl Bernard 450 amp 12ft Miller gun
231058
Treggun35012fl Bernard 350 Amp 12ft (3.6M) MIG gun
231029
Treggun40015mfl Bernard 450 Amp 15ft Miller MIG
231056
Bernflx3515am Bernard dura-flux 350 Amp 15ft MIG gun Miller end
233010
MA7444gun MA7444 Ergoplus 36/4M euro gun
232010
MA7144gun MA7144 Ergoplus 24/4M euro gun
232008
Replacement 200A MIG gun to suit 190, 270, 270C, 200i
430250
Replacement 350A MIG gun to suit 356, 396
430251
Replacement 400A MIG gun to suit Fabricator.
430252
TIG TORCHES
TIG Torches TORCHES TO SUIT ALL TIG APPLICATIONS
TT30025T TL300 25FT 300A trimline torch
243426
TT20025NT TL210 25FT 200A 2pc trimline torch
243326
TT20025VNT TL210 25FT 200A 2pc trim torch cw valve
243330
TT15025VN CK150 25FT 150A 2pc torch cw valve
243255
115
116
Welding Safety PROTECTION, PERFORMANCE & COMFORT. When it comes to welding safety equipment, itâ&#x20AC;&#x2122;s important to select a high quality welding helmet that is compliant with Australian/New Zealand standards, to ensure protection of both the eyes and face during welding. All WIA and Miller helmets have been tested to and comply with Australian and New Zealand standards AS/NZS 1337.1 B (High Impact) and AS/NZ 1338.1 (Auto-Darkening). When you select a WIA or Miller brand of Auto-Darkening helmet, you can be confident that you are using a high quality product that has undergone stringent testing to Australian and New Zealand standards.
117
118
WELDING SAFETY
Auto-Darkening Helmet Selection Chart MODEL
SHADE
ARC SENSORS
SWITCHING SPEED
VIEWING AREA
GRIND MODE
WARRANTY
WIA Blue
9-13
2
1/10,000 Sec
97 x 46mm
Yes
1 Year (AutoDarkening Lens Only)
AUSTRALIAN & NEW ZEALAND STANDARDS AS/NZS 1338.1 (Auto-Darkening)
Miller Digital Eliteâ&#x201E;¢
9-13
4 Independent Sensors Plus X-Mode
1/20,000 Sec
97 x 60mm
Yes
3 Years (AutoDarkening Lens Only)
AS/NZS 1337.1 B (High Impact)
119
WELDING SAFETY
WIA Blue Helmet Part No: 153042
DESIGNED FOR THE WELDER WHO WANTS PROTECTION, PERFORMANCE & COMFORT AT AN AFFORDABLE PRICE.
M
AUSTRALIAN & NEW ZEALAND STANDARDS VARIABLE SHADE CONTROL Variable control for adjustment of shade, lens sensitivity and delay for maximum control when welding. Shade 9-13.
CONVENIENT EXTERNAL SHADE CONTROL Provides flexibility to adjust shade control while welding.
BIG VIEWING AREA With a viewing area larger than most helmets in its class, the operator gets a better visual of the working area.
MAGNIFYING LENS HOLDER Built-in provision for magnifying lens*, if required. *Magnifying lens not included.
OPERATOR COMFORT High quality headgear comfortable, lightweight and fully adjustable for easy adjustment to provide maximum face and neck protection. Weighs only 515g.
E FOR AD
M
NG I D L E W E FO R AD
120
AUSTRALIAN & NEW ZEALAND STANDARDS Tested in Australia, the lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact).
YEAR
1 BATTERY POWERED WITH SOLAR-ASSIST For exceptionally long life and no charging required! Features auto on/off function and low battery indicator. Delivers up to 1500 hours of interruption free welding with MIG, Stick and Inverter power sources - meaning your helmet will always be ready to go when you are. Replaceable battery.
GRIND MODE Comes standard with Grind Mode, meaning you can use one helmet for all your welding requirements - including weld preparation and clean-up.
PRODUCT SPECIFICATIONS
DUAL ARC SENSORS Provides continuous arc sensing capability. Lens automatically switches from light state 4 to adjustable welding shades 9-13 when an arc is struck. Lens darkening reaction time 1/10,000 sec.
1 YEAR WARRANTY Like all WIA products, this product is manufactured with quality in mind. Tested under stringent conditions, we provide a 1 year warranty for your peace of mind.
STANDARDS
Part Number
153042
AS/NZS 1338.1 (Auto-Darkening)
Viewing Area
97 X 46mm
AS/NZS 1337.1 B (High Impact)
Cartridge Size
110 X 90mm
ANSI Z87.1-2003 (High Impact)
Variable Shades
9 to 13
DIN/TUV/CSA
Light State
4
Grind Mode
Yes
Switching Speed (Light to Dark)
1/10,000 Sec
Delay Speed (Dark to Light) Arc Sensors
PARTS AND ACCESSORIES
Front Lens Gasket
153449
Front Cover Lens (pkt 5)
153441
0.1 – 1.0 Sec
Inside Cover Lens (pkt 5)
153440
2
Ratchet Headgear Assembly
153450
Weight
515g
Replaceable Battery
153461
Power
Lithium Battery & Solar-Assist
On/Off Control
Automatic
Operating Temperature
-5°C to +55°C
Warranty
1 Year (Auto-Darkening Lens Only)
Not suitable for low current TIG applications.
121
WELDING SAFETY
Digital Elite™ Series
Part No: Black - 153052, Inferno - 153012, Hot Rod Garage - 153019, Lucky’s Speed Shop - 153015, Blue Flame - 153020, Stars and Stripes - 153011, Camouflage - 153013,
Four Modes - Weld, Cut, Grind & X-Mode.
BLACK
INFERNO
HOT ROD GARAGE
LUCKY'S SPEED SHOP
BLUE FLAME STARS AND CAMOUFLAGE STRIPES
3
AUSTRALIAN & NEW ZEALAND STANDARDS Tested in Australia, the lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact). MAGNIFYING LENS COMPATIBLE Add a magnifying lens if required. *Magnifying lens not included.
122
YEAR
AUSTRALIAN & NEW ZEALAND STANDARDS IMPROVED DIGITAL CONTROLS Allows the user to easily adjust mode, shade, delay and sensitivity. BATTERY POWERED WITH SOLAR ASSIST Two replaceable lithium batteries, with solar assist, deliver up to 3000 hours of use. LIGHTWEIGHT At only 510g, the helmet can be worn for long periods, keeping operator fatigue to a minimum.
LIGHTWEIGHT HEADGEAR The lightweight headgear has multiple settings to achieve the best fit and comfort.
3 YEAR WARRANTY Designed to withstand industrial environments, Miller helmets now come with a 3 year warranty (Auto-Darkening lens only).
FOUR INDEPENDENT ARC SENSORS Provide continuous arc sensing for the most demanding applications plus superior lens response.
BONUS ACCESSORIES INCLUDED: 5 outside cover lenses. 2 inside cover lenses. Helmet bag.
SUITS A WIDE RANGE OF WELDING PROCESSES MIG, Stick, TIG, Flux Cored and Pulse.
WHAT IS X-MODE? Sensors are normally triggered by the light when you strike an arc. In X-Mode, the sensors are triggered by the electromagnetic field that is created when you start a weld. X-Mode overcomes instances where obstructions block a sensor when welding out-of-position. Even when there is an obstruction, the sensor will still trigger because of the electromagnetic field. For outside work, X-Mode will stop the lens constantly lightening and darkening because of the light triggering the sensors. The sensors will only trigger the lens to darken when you start to weld.
PRODUCT SPECIFICATIONS
DIGITAL LENS TECHNOLOGY
Viewing Area
97 x 60mm
Operating Modes
4 Modes: Weld, Cut, Grind, X-Mode
WELD
Suits MIG, Stick, TIG, Flux Cored and Pulse welding processes. Shades 9-13.
Arc Sensors
4 Independent Sensors Plus X-Mode
CUT
Suits Plasma, Laser, Gas welding and cutting applications. Shades 5-9.
Variable Shades
9-13
GRIND
Suits weld preparation and clean-up. Fixed shade 3.
Light State
4 (All Modes)
Grind Mode
Shade 4
X-MODE
Cut Mode
Shade 5-9
X-Mode
Shade 9-13
Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) & obstructed sensors. Shades 9-13.
TIG Rating
5 Amps and Below
Power
Replaceable Lithium Battery up to 3000 Hours
Switching Speed (Light - Dark)
1/20,000 Sec
Delay Speed (Dark - Light)
0.10-1.0 Sec
On/Off Control
PARTS AND ACCESSORIES
Front Lens Gasket Graphic Helmet/Non QR
M216337
Filter Lens Gasket Graphic Helmet/Non QR
M234758
Front Lens Cover (5 Pk)
153457
Automatic
Inside Lens Cover
153458
Magnifying Lens Holder
Yes
Lens Holder QR
M241978
Weight
510g
Gasket, Lens Assembly QR
M241977
Warranty
3 Years (Auto-Darkening Lens Only)
Replacement Lithium Battery (X2)
153460
Rec. Amps GMAW (MIG) MMAW (Stick)
Ratchet Headgear
153451
Up to 400 Amps*
Comfort Cushion
M216336
Rec Amps GTAW (TIG)
5-350 Amps**
Lens Holder (External)
M241978
Magnifying Diopter Lens 1.0
153740
Magnifying Diopter Lens 1.5
153741
Magnifying Diopter Lens 2.0
153742
Magnifying Diopter Lens 2.5
153743
STANDARDS
AS/NZS 1338.1 (Auto-Darkening) AS/NZS 1337.1 B (High Impact) ANSI Z87.1-2003 (High Impact) DIN/TUV/CSA
*X-Mode eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) and obstructed sensors. **Amperage ratings may vary for processes involving aluminium and stainless steel.
123
WELDING SAFETY
Vortex PAPR System Part No: Black - 153060
Powered Air Purifying Respirator. OFFERS RESPIRATORY PROTECTION WHEN WELDING, GOUGING OR CUTTING.
AUSTRALIAN & NEW ZEALAND STANDARDS AUSTRALIAN & NEW ZEALAND STANDARDS Tested in Australia, the lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact).
124
DUAL AIR SPEEDS Allows the user to adjust the air volume for a variety of working conditions â&#x20AC;&#x201C; 160 and 200 litres/minute. LIGHTWEIGHT LITHIUM ION BATTERY Delivers 8 hours of operation on low setting and 6 hours on high setting. No memory retention from frequent charging. 3 hours to charge.
LIGHTWEIGHT BLOWER UNIT DESIGN For operator comfort. AUDIBLE AND VIBRATING ALARMS Notify the operator of blocked filters or air blockages. BACK HARNESS Evenly distributes the weight of the unit over the entire upper body, keeping operator fatigue to a minimum when welding for long periods.
TWIST LOCK HOSE CONNECTION DESIGN Eliminates air leaks and makes connecting and disconnecting quick and easy. HOSE COVER Protects from sparks and abrasion for extended life. LED BATTERY METER Allows the operator to keep track of remaining power.
FLOW METER Allows the operator to check air volume output. This ensures the life of every filter is maximised. MILLER’S DIGITAL ELITE AUTODARKENING LENS Combined with Miller’s Digital Elite™ for maximum performance - weld, cut and grind.
REPLACEABLE FILTER CARTRIDGE OPTIONAL MAGNIFYING LENS AVAILABLE REINFORCED HEAD SEAL For durability. Fully washable. TOOL BAG Holds PAPR and other welding accessories.
DIGITAL LENS TECHNOLOGY WELD
Suits MIG, Stick, TIG, Flux Cored and Pulse welding processes. Shades 9-13.
CUT
Suits Plasma, Laser, Gas welding and cutting applications. Shades 5-9.
GRIND
Suits weld preparation and clean-up. Fixed shade 3.
X-MODE
Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) & obstructed sensors. Shades 9-13.
MILLER HELMET STANDARDS
AS/NZS 1338.1 (Auto-Darkening)
INDUSTRIAL APPLICATIONS Manufacturing. Fabrication. Stainless Steel. Flux cored.
COMES COMPLETE WITH Compact Blower Unit. Miller Digital Elite™ Helmet with Head Seal. Particle Filter. Belt & Back Harness. Battery. Battery Charger. Air Flow Meter. Tool Bag.
PARTS AND ACCESSORIES
Battery Charger
153061
Replacement Battery
153062
Replacement Hose
153063
Replacement Head Seal
153064
Replacement Filter Cover
153065
Pre-Filter (Pack 10)
153066
Replacement Particle Filter
153067
Replacement Belt
153073
VORTEX PAPR STANDARDS
AS/NZS 1716:2003 PAPR-P2
AS/NZS 1337.1 B (High Impact) ANSI Z87.1-2003 (High Impact) DIN/TUV/CSA
The Vortex complies with AS/NZS 1716:2003 PAPR-P2. WIA will not take responsibility for respiratory protective equipment that is chosen incorrectly. Some welding environments may contain dangerous levels of poisonous gases that are not suitably filtered by a particle filter. Vortex is not suitable for environments that contain poisonous gases or have an oxygen deficiency. It is the purchasers’ responsibility to ensure their workplace is tested adequately for fume hazards and adequate extraction and ventilation is used in confined space applications.
125
Accessories HIGH QUALITY WELDING SOLUTIONS TO BOOST PRODUCTIVITY.
126
ACCESSORIES
Drive Rollers & Inlet Guides MILLER ALUMA-PRO
MILLER SPOOLMATIC 30A
SIZE (MM)
ALI DRIVE ROLL
SIZE (MM)
ALI DRIVE ROLL
ALL WIRE DUAL DRIVE ROLL
0.8 0.9 1.0 1.2 1.6
M227434 M227434 M227434 M227434 M227434
0.8 1.0 1.2
M183357 -
M136135 M136135 M136135
MILLER 2 ROLL KITS To suit 60 and 70 Series and 12vs Feeders SIZE (MM)
STEEL ('V' GROOVE)
ALI ('U' GROOVE)
F/C WIRE ('V' KNURLED)
SOFT F/C WIRE ('U' COGGED)
0.6 0.8 1.0 1.2 1.6 2.0
M151030 M151031 M161189 M151033 M151035 -
M151045 M151047 M151048
M151062 M151064 M151066
M151077 M151079 -
MILLER 4 ROLL KITS To suit 60 and 70 Series Feeders SIZE (MM)
STEEL ('V' GROOVE)
ALI ('U' GROOVE)
F/C WIRE ('V' KNURLED)
SOFT F/C WIRE ('U' COGGED)
0.6 0.9 1.0 1.2 2.0
M151024 M151026 M161190 M151027 M151040
M151036 M151037 M151057
M151052 M151053 M151073
M151070
ACCESSORIES
DRIVE ROLLERS To suit WIA 190, WIA 200i
DRIVE ROLLERS To suit W64, W60 & W61 Wirefeeders (37mm dia) CP124, CP125, CP126, CP127, CP130, CP132, CP133, CP134 & CP135
SIZE (MM)
PART NO.
SIZE (MM)
PART NO.
0.6 / 0.8 0.8 / 1.0 0.9 / 1.2 0.9 / 1.2 knurled 1.2 / 1.6 1.0 / 1.2 aluminium 1.0 / 1.2 knurled 1.2 / 1.6 knurled 0.8 / 0.9 ‘V’ groove
430805 430810 430830 430838
0.6 / 0.8 ‘V’ groove 0.9 / 1.2 ‘V’ groove 1.2 / 1.6 ‘V’ groove 1.0 / 1.2 aluminium 0.9 / 1.2 knurled 1.2 / 1.6 knurled
WF026 WF027 WF028 WF029 WF030 WF031
INLET GUIDES 430837
SIZE (MM)
PART NO.
2.0 I.D. brass
W26-0/13
127
ACCESSORIES
Remote Controls Remote Hand Control Part No: MR300430 [Includes 14-Pin Receiver] NO CORDS – IMPROVES SAFETY AND REDUCES MAINTENANCE TIME IMPROVES PRODUCTIVITY Allows parameter adjustments up to 91 metres away from welder without returning to the machine or calling for assistance.
SMART™ TOUCH BUTTONS Increases or decreases machine parameters in one or five percent increments, for quick and accurate adjustments. EASY TO INSTALL RECEIVER Plugs directly into the 14-pin receptacle of Miller machines.
EXTENDS WELDING RANGE TO 91M IMPROVES WELD QUALITY WITH PRECISE OPERATOR CONTROL DIGITAL METER DISPLAY EASY TO USE LONG BATTERY LIFE 1 YEAR WARRANTY
Remote Foot Control Part No: MR300429 [Includes 14-Pin Receiver] NO CORDS – IMPROVES SAFETY Eliminates control cord and reduces potential trip hazard. IMPROVES PRODUCTIVITY & MANOEUVRABILITY Eliminates cord tangles, reduces clean up time and work area cord clutter. EASILY PROGRAMMABLE Control can be quickly and easily paired with any other Miller 14-pin wireless receiver. (Control is pre-programmed when purchased with the receiver).
128
MULTIPLE FREQUENCY SHARING Allows up to 20 systems to operate in a 27.4m radius with accuracy and precision - and without delay or system interference. IMPROVES RELIABILITY Eliminates control cord failure. EXTENDS WELDING RANGE TO 27.4M IMPROVES WELD QUALITY WITH PRECISE OPERATOR CONTROL
AUTO ON TO MAXIMISE BATTERY LIFE UP TO 250 HOURS 1 YEAR WARRANTY
ACCESSORIES
Remote Controls RCC -14 Finger RFCS -14 Tip Control Foot Control Part No: M043554
Part No: M151086
Side-to-side (east/west) rotary motion fingertip current/ contactor control fastens to TIG torch using industrial quality velcro straps. Includes 8m cord and 14 pin plug.
Foot pedal current contactor control, includes 6m cord and 14 pin plug.
ACCESSORIES
MIG Accessories Antispatter
Lube-Matic
WELD-KLEEN HEAVY DUTY A convenient solvent-based, quick drying aerosol that allows for pre-heat, higher duty cycles and high temperature applications. Excellent for fixture and tooling protection. Paintable, non-flammable no fluorocarbons.
LUBE-MATIC LIQUID Helps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m.
NOZZLEKLEEN 2 Highest quality for most applications. Non-flammable and paintable. No fluorocarbons. Prevents spatter build-up on nozzles. PKT SIZE
PART NO.
Spray Can
186805
PKT SIZE
PART NO.
5oz Container
186930
LUBE-MATIC LUBE PADS Black lube pads are pre-treated with Lube Matic liquid. Lubrication allows smooth feeding of wires with poor cast, helix, rust and long feeding liners.
PKT SIZE
PART NO.
PKT SIZE
PART NO.
Spray Can
186810
Per packet of 6
186935
LUBE-MATIC WIRE KLEENER PADS Helps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m. PKT SIZE
PART NO.
Per packet of 6
186938
129
ACCESSORIES
TIG Accessories Accessories
ARGON HOSE AND CLAMPS
TUNGSTENS - THORIATED - MILD & STAINLESS STEEL 2% Thoriated, red tip tungstens suited for DC current, electrode negative for welding mild and stainless steel. SIZE
PKT SIZE
SOLD PER
PART NO.
1.6
10
Packet
106102
2.4
10
Packet
106103
3.2
10
Packet
106104
TUNGSTENS - LANTHANATED MILD & STAINLESS STEEL Black tip tungstens with an electrical conductivity that is close to that of thoriated tungstens. Thoriated tungstens can be replaced by lanthanated tungstens avoiding the radioactivity of thorium oxide. Lanthanated tungstens can be used with either AC or DC current.
SIZE
PART NO.
Argon hose
4.0mm
242926
1. Hose Clamp S/S
13.8 OET
242111
2. L11 Hose Clamp S/S
10.9 OET
242109
3. 11725 Hose Clamp S/S 10.5 OET
242108
HOSE COVERS Protects TIG torch cable assemblies from dirt and damage.
SIZE
PKT SIZE
SOLD PER
PART NO.
DESCRIPTION
FITS
PART NO.
1.6
10
Packet
106141
2.4
10
Packet
106142
225HCLV Leather Velcro 7.01m
CK150, TL210, CK200, TL300
246105
TUNGSTENS - ZIRCONIATED ALI & MAGNESIUM ALLOYS 0.8% Zirconiated, white tip tungstens for AC current welding of non ferrous materials including aluminium and magnesium alloys.
130
DESCRIPTION
SIZE
PKT SIZE
SOLD PER
PART NO.
1.6
10
Packet
106118
2.4
10
Packet
106119
3.2
10
Packet
106120
ACCESSORIES
Arc Accessories Electrode Holders SCREW TYPE We have a range of robust quality electrode holders. TYPE
AMPERAGE
PART NO.
Yellow Handle
400 Amp
111006
Yellow Handle
600 Amp
111020
Earth Clamps
TONG TYPE We have a range of light and heavy duty earth clamps.
G CLAMP TYPE Heavy Duty G Clamp Earth.
TYPE
AMPERAGE
PART NO.
TYPE
AMPERAGE
PART NO.
Type ND 2193
300 Amp
112000
Nu Weld
400 Amp
112055
Type EC400CC
400 Amp
112001
Welding Cable Fittings CABLE CONNECTORS - TAPERED PIN TYPE In-line cable connectors with rubber insulation. Tapered pin twistlock for reliable electrical connection when extending work and welding cables. TYPE
SOLD PER
PART NO.
Cable Connector ND3025
Pair
114001
131
ACCESSORIES
Arc Accessories Welding Cable & Fittings WELDING CABLE Our cable is double insulated, very flexible, heat and chemical resistant. Talk to your local representative about personalised cable.
SIZE MM²
CURRENT RATING AMP 60% DUTY CYCLE
CURRENT RATING AMP 100% DUTY CYCLE
PKT SIZE
SOLD PER
PART NO.
16mm
160
125
100
m
113001
25mm
210
165
100
m
113002
35mm
265
205
100
m
113003
50mm
335
260
100
m
113004
70mm
415
325
100
m
113005
232970
232974
232971
50mm
232972
232975
232973
114305
CABLE CONNECTORS - DINSE TYPE Dinse style connectors for quick and reliable connection to welding power sources or extending welding cables. Tapered twist lock action.
132
70mm
16mm 25mm 35mm
TYPE - 10/25
SOLD PER
PART NO.
CX520 Jack Plug BSB
Ea
232970
CX540 Female Connector BB
Ea
232974
CX530 Panel Receptacle BEB
Ea
232972
TYPE - 35/50
SOLD PER
PART NO.
CX522 Jack Plug BSB
Ea
232971
CX542 Female Connector BB
Ea
232975
CX558 Panel Receptacle BEB
Ea
232973
114300
114312
114313
CABLE LUGS - LUGS FOR WELDING CABLES. TYPE
SIZE
SOLD PER
PART NO.
Crimp H1416/50
25mm/M10
Ea
114305
Crimp 250 Amp
50mm/M12
Ea
114300
Crimp H1425
70mm/M12
Ea
114312
Crimp H1312
95mm/M12
Ea
114313
ACCESSORIES
Arc Accessories Arc Air Gouging
DC Unjointed
ARC AIR GOUGING TORCHES For gouging, cutting and piercing of metal using Air Carbon Arc Cutting and Gouging. Use with any constant current power source of the appropriate rating.
ARC AIR GOUGING CARBONS Copper coated carbon electrodes used for arc air gouging of most metals with AC or DC current. SIZE MM
PKT SIZE
SOLD PER
PART NO.
TYPE
PART NO.
TYPE
5.0
100
Pkt
107202
K4000 Gouging Torch c/w 7 ft Cable
116015
6.5
50
Pkt
107203
8.0
50
Pkt
107204
9.5
50
Pkt
107205
DC Unjointed
116220 116210
SPARES FOR K4000 TORCH
116224
TYPE
PART NO.
Torch Only
116206
Cable only 7ft
116208
Insulator c/w Screw (pair)
116210
Bonnet
116216
Spool
116220
Head Assembly
116224
133
134
MIG & TIG Consumables FOR QUALITY WELDS & INCREASED PRODUCTIVITY.
135
CONSUMABLES
Parts & Consumables Tregaskiss - Light Duty (LD)
CONTACT TIPS - 10 PKT Light Duty Tough Lock (LD) – To suit the following Tregaskiss Guns: 150amp, 180amp and some 200 Amp. NOZZLES - 2 PKT LD Nozzle – To suit the following Tregaskiss Guns: 150 Amp, 180 Amp.
WIRE SIZE
GUN TYPE
TREG NO.
PART NO.
0.6
A/B*
403 14 23
231105
0.8
A/B*
403 14 30
231106
0.9
A/B*
403 14 35
231107
OFFICE
RECESS
TREG NO.
PART NO.
1.0
A/B*
403 14 10
231108
13mm
3mm
151 1 50
231102
1.2
A/B*
403 14 45
231109
* Type B Guns may have HD tips - check tip holder
SHOCK WASHERS - 2 PKT Fits between Ret head and gooseneck
136
RETAINING HEADS - 2 PKT
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
Plastic
A
152
231122
Ret Head T/lock tip (LD)
A
154 - 14
231123
CONSUMABLES
Parts & Consumables Tregaskiss - Heavy Duty (HD)
NOZZLES - 2 PKT HD Nozzle – To suit the following Tregaskiss Guns: 200 Amp, 300 Amp, 400 Amp, 500 Amp.
NOZZLES - 2 PKT Std Nozzle – To suit the following Tregaskiss Guns: 200 Amp, 300 Amp.
OFFICE
RECESS
TREG NO.
PART NO.
OFFICE
RECESS
TREG NO.
PART NO.
16mm
6mm
401 5 62
231303
10mm
Flush
401 4 38
231203
19mm
6mm
401 5 75
231304
13mm
3mm
401 5 50
231204
13mm
3mm
401 6 50
231305
16mm
3mm
401 6 62
231306
16mm
3mm
401 4 62
231205
19mm
3mm
401 6 75
231307
231225
Prevent early, unexpected burnbacks and reduce arc start failures by UP TO 50%* by using a SURESTART Contact Tip on your MIG guns. These tips are especially beneficial for applications with a high volume of tacking and short welds using solid wire in CV (Constant Voltage) welding modes.
231437
SURESTART Contact Tips utilize the TOUGH LOCK™ Technology and are fully compatible with TOUGH LOCK Retaining Heads
GOOSENECKS Fits between Ret head and gooseneck DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
Gooseneck 60º
B
205 60
231225
Gooseneck 45º
D
405 45
231436
Gooseneck 60º
D
405 60
231437
HEAVY DUTY TOUGH LOCK – TO SUIT THE ABOVE GUNS
CONTACT TIPS - 10 PKT Heavy Duty Surestart – To suit to the following Tregaskiss Guns: 300 Amp, 400 Amp, 500 Amp, 650 Amp and some 200 Amp guns.
WIRE SIZE
GUN TYPE
TREG NO.
PART NO.
1.2 Ali
B*/C/D
403 20 364
231340
WIRE SIZE
GUN TYPE
TREG NO.
PART NO.
1.6
B*/C/D
403 20 116
231328
0.8
B*/C/D
403 22 30
231363
1.8
B*/C/D
403 20 18
231343
0.9
B*/C/D
403 22 35
231327
2.0
B*/C/D
403 20 564
231338
1.0
B*/C/D
403 22 10
231365
2.4
B*/C/D
403 20 332
231331
1.2
B*/C/D
403 22 364
231366
137
CONSUMABLES
Parts & Consumables Tregaskiss - Heavy Duty (HD)
231375 231165
231167
RETAINING HEADS - 2 PKT
231659
LINERS - 1 PKT SIZE
GUN TYPE
WIRE TYPE
PART NO.
0.9
B*/C/D
ยบ Steel
231158
1.2 - 1.6
B*/C/D
ยบ Steel
231164
1.2 - 1.6 Ali
B*/C/D
Aluminium
231165
2.0 - 2.4 Flat
B*/C/D
Steel
231371
1.6 - 2.0
Gasless
Steel
231659
All
ยบ Retainer
231168
ยบ Front Load Liner
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
2. HD Ret Head T/lock
B*/C/D
404 20
231375
231119
231224
SHOCK WASHERS - 2 PKT Fits between Ret head and gooseneck DESCRIPTION
PART NO.
Gooseneck Shock Washer
231119
Std Plastic HD B/C/D
231224
231130
231344
TRIGGER SWITCHES
138
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
Switch Assembly
A/B
211 5
231130
Trigger Switch
C/D
411 1
231344
CONSUMABLES
Parts & Consumables Compatible with Binzel
CONTACT TIPS - 10 PKT Heavy Duty – suitable for use with SP380, and SP360 guns. * = SP360 requires a 232407 tip holder.
232151
NOZZLES - 2 PKT - TO SUIT SP150 DESCRIPTION
GUN TYPE
PART NO.
Conical
K
232151
232271
WIRE SIZE
GUN TYPE
TIP THREAD PART NO.
0.8
M*/N
M8
232501
0.9
M*/N
M8
232502
1.0
M*/N
M8
232503
1.2
M*/N
M8
232504
1.6
M*/N
M8
232505
1.2 Ali
M*/N
M8
232524
232272
NOZZLES - 2 PKT - TO SUIT SP240 GUNS DESCRIPTION
GUN TYPE
PART NO.
Conical
L
232271
Tapered
L
232272
232440
232441
CONTACT TIPS - 10 PKT Light Duty – suitable for use with SP150, SP240, guns. WIRE SIZE
GUN TYPE
TIP THREAD PART NO.
0.6
KL
M6
232120
0.8
KL
M6
232121
0.9
KL
M6
232122
232442
NOZZLES - 2 PKT - TO SUIT SP360/380 GUNS DESCRIPTION
GUN TYPE
PART NO.
Cylinder
M
232440
Conical
M
232441
Tapered
M
232442
Conical
N
232531
139
CONSUMABLES
Parts & Consumables Compatible with Binzel
CONTACT TIPS - 10 PKT Medium Duty â&#x20AC;&#x201C; suitable for use with SP240, SP360, PP36D guns. WIRE SIZE
GUN TYPE
TIP THREAD PART NO.
0.8
LMN
M6
232241
0.9
LMN
M6
232242
1.0
LMN
M6
232243
1.2
LMN
M6
232244
1.0 Ali
LMN
M6
232263
1.2 Ali
LMN
M6
232264
232054
232355
232205
TIP HEADERS - 2 PKT * = Requires a 232060 spring TYPE
GUN TYPE
TIP THREAD PART NO.
1 SP150 LH*
K
M6
232054
2 SP240
L
M6
232205
3 SP250
BINZEL TYPE LINERS WIRE TYPE
LENGTH
WIRE SIZE
PART NO.
Steel
4m
0.6 - 0.9
232161
Steel
4m
1.0 - 1.2
232165
Steel
5m
1.0 - 1.2
232166
Steel
4m
1.4 - 1.6
232542
Ali
4m
0.6 - 1.0
232171
Ali
4m
1.0 - 1.4
232174
M6
232355
3 SP250
M
M6
232405
4 SP360
M
M8
232407
232208
232410
232458
DIFFUSERS - 2 PKT
140
DESCRIPTION
GUN TYPE
COLOUR
PART NO.
SP2458W
L
White
232208
SP3658W
M
White
232410
SP3858W
N
White
232458
CONSUMABLES
Parts & Consumables Bernard 233500
233503
CONTACT TIPS SHORT - 10 PKT Suits WIA190, 270, 270C and 200i
NOZZLES - 2 PKT Suits WIA 190,270, 270c and 200i
WIRE SIZE
GUN TYPE
BERN NO.
PART NO.
TYPE
GUN TYPE
BERN NO.
PART NO.
0.6
Y/Z
7497
233779
Brass
Y
4391
233500
0.8
Y/Z
7488
233755
Brass TA
Y
4392
233503
0.9
Y/Z
7489
233758
1.0
Y/Z
7496
233776
1.2
Y/Z
7490
233761
1.4
Y/Z
7498
233781
1.6
Y/Z
7491
233767
233599
233602
233631
NOZZLES - 2 PKT To suit 400 Amp guns
CONTACT TIPS (CENTERFIRE) - 10 PKT Suits WIA 356, 396 and Fabricator
TYPE
BERN NO.
PART NO.
Nozzle Insulator Brass
4491
233599
WIRE SIZE
BERN NO.
PART NO.
T-035
233879
Nozzle Insulator Brass
4492
233602
0.9
Nozzle Insulator Copper
4592
233631
1.2
T-045
233881
1.4
T-052
233887
1.6
T-062
233883
2.0
T-078
233882
LINERS To suit 200 Amp & 300 Amp guns
NOZZLES (CENTERFIRE) - 2 PKT Suits WIA 356, 396 and Fabricator TYPE
BERN NO.
PART NO.
Copper Small
NS-5818C
233867
Copper
N-5818C
233876
Brass
NS-1200B
233875
Centerfire consumables are compatible with all standard air-cooled Bernard guns
WIRE TYPE
GUN BERN NO. LNG
WIRE SIZE
PART NO.
Steel
Y
0.9 - 1.2
233443
43115
15ft
Steel
Y
44215
15ft
0.9 - 1.6
233533
Ali
Y
43115X
15ft
0.9 - 1.2
233455
CENTERFIRE MISC To suit 200 Amp & 300 Amp guns DESCRIPTION
BERN NO. PART NO.
Heatshield
10012
233870
Difuser Large
D-1
233873
HEAD ASSEMBLIES - 2 PKT TYPE
GUN TYPE
BERN NO.
PART NO.
Std
Y
4335
233482
Std
Y/Z
4435
233596
141
CONSUMABLES
Centerfire™ Consumables A CLEAR CUT DIFFERENCE Less expensive consumables don’t necessarily add up to cost savings. It’s important to choose longer lasting consumables. They can make the difference between repeated consumable replacement and rework, or more arc time and a better bottom line. Centerfire™ contact tips, nozzles and diffusers are easy-to-use and high performing - they provide better arc starts, less spatter and more consistent welds - and also last up to three times longer than competitor brands.
No tools required to replace tip or nozzle. “Drop-In” tip with no threads means quick change after burnback, reducing down time.
142
Large diameter tip base and tapered seat provides better electrical conductivity and heat transfer. Spatter shield within nozzle protects diffuser and gives smoother, less turbulent gas flow.
Solid, concentric relationship between tip and nozzle keeps tip centred even after hard use... and abuse. Threaded nozzle holds tip fixed at 1/4” or 1/8” recess, flush, or 1/8” stick out.
Compatible with all standard air-cooled Bernard™ Q-Gun and S-Gun series. Complete family of tips and nozzles is available to meet most of your welding needs.
CONSUMABLES
TIG Parts & Consumables
244320 244325
244260
TORCH BODIES To suit CK Tig Torches TYPE
PART NO.
CK150 Flexi Torch Body
244260
CK210 Flexi Torch Body
244320
CK210V Flexi Torch Body c/w Valve
244321
TL210 Flexi Torch Body
244323
TL210 Torch Body
245936
245945
HANDS & SWITCHES Amp controls TYPE
FITS
PART NO.
244325
Amptrak Handle Med 28ft M14 Remote
TL210, TL310
245936
CK300 Torch Body
244450
SWITCHES
FITS
PART NO.
TL300FX Flexi Torch Body
244428
230HES25 Handle Contact Med 26ft Moment
TL210, TL300
245945
PARTS
FITS
PART NO.
Miller 14-pin Plug Kit metal
Miller
M235950
CABLE FITTINGS TYPE
FITS
PART NO.
425PCSF 25ft 1pc Power Cable
CK210, TL210
244306
225TF 25ft Tri Flex Cable Assembly
CK200
244357
2325TF 25ft Tri Flex Cable Assembly
CK230, TL300
244404
325TF 25ft Tri Flex Cable Assembly
CK300
244453
15PFN 2PC Power Cable Fitting 4PF 2PC Power Cable Fitting
CK130, CK150 CK210, TL210
Miller Torch Adaptor #195 377 All Watercooled
M195377
244208 244311
143
CONSUMABLES
CK 2 Series Consumables NOZZLES - ALUMINA & CERAMIC
COLLETS
DESCRIPTION
SIZE
PART NO.
DESCRIPTION
SIZE
PART NO.
TTCUP2A4
6.3mm
245200
TTCOL2C116 Std
1.6mm
245234
TTCUP2A5
8.0mm
245201
TTCOL2C332 Std
2.4mm
245235
TTCUP2A6
9.5mm
245202
TTCUP2A7
11.0mm
245203
TTCUP2A10
15.8mm
245205
NOZZLES - GAS LENS
COLLET BODIES DESCRIPTION
SIZE
TTCOLBOD2CB116 Std
PART NO.
1.6mm 245222
TTCOLBOD2CB332
2.4mm 245223
DESCRIPTION
SIZE
PART NO.
TTCUP2AG4
6.3mm
245216
TTCUP2AG5
8.0mm
245217
TTCUP2AG6
9.5mm
245218
DESCRIPTION
PART NO.
TTSHIELD2GHS
245244
TTCUP2AG7
11.0mm
245219
TTCUP2AG8
12.7mm
245220
HEADSHIELD
CK 3 Series Consumables NOZZLES â&#x20AC;&#x201C; ALUMINA & CERAMIC DESCRIPTION
SIZE
PART NO.
DESCRIPTION
SIZE
PART NO.
TTCUP3A4
6.3mm
245300
TTCOL3C116
1.6mm
245354
TTCUP3A5
8.0mm
245301
TTCOL3C332
2.4mm
245355
TTCUP3A6
9.5mm
245302
TTCOL3C418
3.2mm
245356
TTCUP3A7
11.0mm
245303
TTCOL3C532
4.0mm
245357
TTCUP3A8
12.7mm
245304
TTCUP3A10
15.8mm
245305
TTCUP3A12
19.0mm
245306
DESCRIPTION
SIZE
COLLET BODIES DESCRIPTION
SIZE
TTCOLBOD3CB116
1.6mm 245338
TTCOLBOD3CB332
2.4mm 245339
PART NO.
TTCOLBOD3CB418
3.2mm 245340
TTCOLBOD3CB532
4.0mm 245341
NOZZLES - GAS LENS & GAS SAVER
144
COLLETS
TTCUP3AG6
9.5mm
245320
TTCUP3AG7
11.0mm
245321
TTCUP3AG8
12.7mm
245322
PART NO.
HEADSHIELD DESCRIPTION
PART NO.
TTSHIELD300HS
245363
TTSHIELD3GHS
245364
TTSHIELD3GHSLD
245365
CONSUMABLES
CK 3 Series Short Consumables NOZZLES – GAS LENS & GAS SAVER
GAS LENS
DESCRIPTION
SIZE
PART NO.
DESCRIPTION
SIZE
PART NO.
TTCUP2AG4
6.3mm
245216
TTLENS4GL116
1.6mm
245438
TTCUP2AG5
8.0mm
245217
TTLENS4GL332
2.4mm
245439
TTCUP2AG6
9.5mm
245218
TTCUP2AG7
11.0mm
245219
TTCUP2AG8
12.7mm
245220
COLLETS DESCRIPTION
SIZE
PART NO.
TTCOL4C116
1.6mm
245444
TTCOL4C332
2.4mm
245445
HEADSHIELD DESCRIPTION
PART NO.
TTSHIELD4GHS
245453
Gas Cutting & Welding Consumables INDUSTRIAL KIT Industry compatible fittings and built-in safety features. The practical choice for industry, trade, rural and domestic applications. Complete with all parts required for brazing, fusion welding, silver soldering and oxy cutting (gas bottles not included). Housed in a sturdy plastic carry case. Gemini Gas Kit NDCW-7225 – c/w standard torch. Includes flashback arrestors. Part No: 139010
145
CONSUMABLES
Gas Welding & Cutting Torches & Attachments GAS WELDING TORCH Manufactured from high quality materials for safe and reliable operation. Industry compatible fittings. Mixers must be ordered separately. Includes flashback DESCRIPTION
FBA
PART NO.
TH-7225 Industrial Torch Handle
No
131004
ELITE CUTTING TORCH DESCRIPTION
TIP TYPE LENGTH
PART NO.
HD G02-250P-3
3 Seat
131016
Std
GAS CUTTING ATTACHMENT Manufactured from high quality materials for safe and reliable operation. Industry compatible fittings.
STANDARD MIXERS DESCRIPTION
PART NO.
MX-7225 Industrial Mixer Compatible with Comet 3
131054
DESCRIPTION
TIP TYPE PART NO.
CA-7225 Industrial Cutting Attachment
2 Seat
Gas Welding & Cutting Heating Equipment
LARGE MIXERS DESCRIPTION
PART NO.
55340 Mixer Assembly – LPG for Large Barrel
131052
55330 Mixer Assembly – Acet for Large Barrel
131053 Acet
LPG
HEATING TIPS LARGE BARREL
146
SIZE
FUEL
PART NO.
4
Acet
135904
DESCRIPTION
LENGTH
PART NO.
4H
LPG
135953
GN18 LPG Barrel
450
133908
5H
LPG
135954
131033
CONSUMABLES
Gas Welding & Cutting Regulators
136045
136044
WELDWELL - OXY / FUEL REGULATORS
DRAGON - CO² REGULATOR
DESCRIPTION
PART NO.
SIZE
PART NO.
Oxygen Elite
136045
CO2 DR60
136052
Acetylene Elite
136044
Propane Elite
136043
WELDWELL - ARGON REGULATOR
No heater required
WELDWELL - ARGON REGULATOR
DESCRIPTION
PART NO.
SIZE
PART NO.
Argon Elite Single Flow
136047
Argon Elite Twin Flow
136048
147
CONSUMABLES
Gas Welding & Cutting Flashback Arrestors FLASHBACK ARRESTORS DESCRIPTION
PART NO.
Oxygen Reg End
143000
Acetylene/ Propane Reg End
143001
Oxygen Torch End
143005
Acetylene Torch End
143006
Gas Welding & Cutting - Hoses
TAILS, SPLICERS & COUPLINGS
HOSE SETS DESCRIPTION
LENGTH
PART NO.
DESCRIPTION
PART NO.
Oxy/Acet twin x Ø6mm
5m
142125
Tailpiece x 5.0mm
141010
Oxy/Acet twin x Ø6mm
10m
142126
Tailpiece x 6.25mm
141016
Oxy/Acet twin x Ø10mm
20m
142145
Hose Coupling RH
141200
Hose Coupling LH
141201
GAS NUTS
148
DESCRIPTION
PART NO.
GA5 Nut - RH
141001
GA5 Nut - LH
141002
CONSUMABLES
Gas Welding Tips INDUSTRIAL WELDING TIP To suit industrial mixer MX-7225 (131054) TIP SIZE
FUEL GAS
PART NO.
No 6
Acetylene
134200
No 8
Acetylene
134202
No 10
Acetylene
134204
No 12
Acetylene
134206
No 15
Acetylene
134208
Gas Cutting Tips
OXY / ACETYLENE - 2 SEAT
OXY / ACETYLENE - 3 SEAT
To suit industrial mixer MX-7225 (131054) DESCRIPTION
CUTTING THICKNESS
FUEL GAS
TIP STYLE
PART NO.
DESCRIPTION
CUTTING THICKNESS
FUEL GAS
TIP STYLE
PART NO.
OA - 0.8
0 - 5mm
Acetylene
2 Seat
134402
102HC-00
0 - 5mm
Acetylene
3 Seat
134500
OA - 1.2
5 - 15mm
Acetylene
2 Seat
134404
102HC-0
5 - 10mm
Acetylene
3 Seat
134501
OA - 1.5
15 - 30mm
Acetylene
2 Seat
134406
102HC-1
10 - 15mm
Acetylene
3 Seat
134502
OA - 2.0
30 - 100mm
Acetylene
2 Seat
134408
102HC-2
15 - 30mm
Acetylene
3 Seat
134503
102HC-3
30 - 40mm
Acetylene
3 Seat
134504
102HC-4 102HC-5
40 - 50mm 50 - 100mm
Acetylene Acetylene
3 Seat 3 Seat
134505 134506
149
CONSUMABLES
Gas Cutting Tips Propane/LPG & Natural Gas
OXY/PROPANE STD - 2 SEAT
OXY/PROPANE STD - 3 SEAT
DESCRIPTION
CUTTING THICKNESS
FUEL GAS
TIP STYLE
Std Propane
6 - 12mm
LPG/Propane
Std Propane
12 â&#x20AC;&#x201C; 19mm
LPG/Propane
PART NO.
DESCRIPTION
CUTTING THICKNESS
FUEL GAS
TIP STYLE
PART NO.
2 Seat 135064
106HC-00
0 - 5mm
LPG/Propane
3 Seat 135200
2 Seat 135066
106HC-0
5 - 10mm
LPG/Propane
3 Seat 135201
106HC-1
10 - 15mm
LPG/Propane
3 Seat 135202
106HC-2
15 - 30mm
LPG/Propane
3 Seat 135203
106HC-3
30 - 40mm
LPG/Propane
3 Seat 135204
106HC-4
40 - 50mm
LPG/Propane
3 Seat 135205
106HC-5
50 - 100mm
LPG/Propane
3 Seat 135206
Gas Welding Rods
LO-FUMING BRONZE GENERAL PURPOSE WELDING ROD AS 1167.1/2: RCuZn-C, AWS A5.8:RBCuZn-C Bare, Cu-Zn filler rod for braze welding. For optimum results should be used with Bronzecraft Flux (Cast Iron Tinning Flux for cast iron) see page 109, and a neutral or slightly oxidising flame. Recommended for braze welding of steels, malleable irons and cast irons.
150
SIZE MM
SOLD PER
PART NO.
1.6
Kg
121104
2.5
Kg
12110
3.2
Kg
12114
FLUXCOTE NICKEL BRONZE REPLACEMENT FOR STEELBRAZE & WEARBRAZE A fluxcoted welding alloy used to braze steel, steel alloys, copper, brass, bronze and cast iron. Sometimes used to join galvanized sheets of duct work. Used for repair work on steel and other copper, brass and bronze alloys. SIZE MM
SOLD PER
PART NO.
3.2
Kg
127120
CONSUMABLES
Global Brands. Local Support. 19 47
WHERE WE STARTED Weldwell was established in 1947 by Wilf Nuttall, a sheet metal worker and welder who developed an innovative electrode range for a new Eutectic Low Temperature welding process. Today we are a leading welding supplier because of our innovation and expertise.
65 YEARS
OUR PRODUCTS 65 years of experience gives us the expertise to develop products that deliver! Our Weldwell arc electrodes are manufactured in New Zealand, and are preferred by welding professionals and enthusiasts world over.
OUR GLOBAL PARTNERSHIPS
OUR INDUSTRY EXPERTISE
Weldwell is part of the ITW (Illinois Tool Works), a diversified manufacturing company.
Both locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers.
Our global partnerships give us access to the world’s leading welding brands.
OUR APPROACH We work with our customers to develop the best solutions. Our customers have trust in our products and our people because of the way we do things.
Gas Welding Rods
PANEL WIRE - GENERAL PURPOSE MILD STEEL AS 1167.2: RG, AWS A5.2: R45 Low carbon steel filler rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fillet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.. SIZE MM
SOLD PER
PART NO.
1.6
Kg
121004
2.5
Kg
121010
3.2
Kg
121014
Copper & Copper Alloys
NICKEL BRONZE WORK HARDENING NICKEL BRONZE BRAZING ROD AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D For wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109 SIZE MM
SOLD PER
PART NO.
1.6
Kg
127120
Silver Brazing Alloys SILVALOY RANGE
OUR BRANDS Our brands include Weldwell electrodes; WIA equipment and filler metals; Miller industrial equipment; Hobart flux-cored wires and Bernard™ consumables.
USED BY THE BEST
WE KNOW THE MARKET
Our brands are selected by welding professionals and companies who demand the most reliable products, in depth knowledge and cost effective solutions.
We work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining, oil and gas or pipelines, we know the market.
SUPER STAFOS In addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with flux to braze brass. Melting Temperature – 650 – 800ºC DESCRIPTION
PKT SIZE
SOLD PER PART NO.
Super Stafos x 1.6mm
1
Stick
125305
Super Stafos x 2.4mm
1
Kg
125308
Super Stafos x 3.2mm
1
Stick
125309
SIZE MM
MELTING TEMP
PKT SOLD PER SIZE
PART NO.
40 x 1.6
610 - 620ºC
1
Stick
124104
42 x 2.0
610 - 620ºC
1
Part Kg
124106
42 x 3.2
610 - 620ºC
1
Part Kg
124114
55 x 1.6
630 - 660ºC
1
Part Kg
124405
151
CONTACT
P 0800 WELDWELL F 06 8341 604 E ndcsales@weldwell.co.nz
Welding Product Range 2016
0800 WELDWELL E ndcsales@weldwell.co.nz
ITW Welding Group