Manufacturing Systems for Precision Metal Components
OP 10 / OP 20
VTC 100-4
Manufacturing systems for shafts
Everything is Possible What does a modern, highly productive, cost-efficient manufacturing system for shafts look like? EMAG answers this question on the basis of VL- and VT- machines. By interlinking VL- and VT-machines, EMAG creates manufacturing systems which not only guarantee a highly productive and high-precision machining process. This system also ensures efficient processes in any (future) production situation. The reason is that the manufacturing line is scalable. Fluctuating quanti ties? New components? Modified component geometry? Different machining technologies? Everything is possible at any time with this system. In short: EMAG manufacturing systems with VL- and VT-machines are flexible and productive – a future-safe solution for any machining task.
with counter spindle Cutting to length Centering 4-axis turning
with counter spindle Cutting to length Centering 4-axis turning
VLC 200 H Gear cutting
OP 50
OP 40
VTC 100-4
OP 30
VTC 100-4
OP 10 / OP 20
OP 10 / OP 20
Example: manufacturing system for steering pinions
VLC 100 IH Inductive Hardening
VTC 100 GT
with two grippers Grinding Measuring Ă˜ Longitudinal positioning
Line cycle time
26 Seconds
Raw parts
Finished parts
Transfer units grinding wheel
Stopper Barrier
Empty pallets
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Raw parts
Machined OP 10 / OP 20
Machined OP 30
Machined OP 40
Machined OP 50 (Finished parts)
EMAG NEWS 22
OP 10 / OP 20 VTC 100-4
OP 30
VLC 200 H
OP 40
VLC 100 IH
OP 50
VTC 100 GT
VL- / VT-Manufacturing lines The main facts ... ... about the line:
… about the production environment:
»» 30 % higher productivity due to 4-axis machining on the machines
»» Modular, universal manufacturing concept – can be expanded and adapted at any time
»» Short transport distances and therefore short idle times
»» Minimum additional costs because there is no need for temporary storage, internal transport, etc. in the company and therefore low stock levels and faster throughput times
»» Maximum precision by machining in few clamping operations (no reclamping errors) »» 15 % less floor space requirement
»» Simple connection of in-house automation solutions
»» User-friendly with simple re-tooling and maintenance
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