EMAG Training Center en by EMAG Group

EMAG Training Center Salach

Knowledge for your Business.

There is one factor which is becoming more and more important in the daily competitive environment: a well trained, motivated workforce. An EMAG training course will provide a major boost to the further education and motivation of your employees. Our training courses provide participants with sound knowledge on how to handle our products. In addition, our machine and programming training courses promote understanding of interrelations as well as indepented, target-oriented thinking. Thanks to our experienced trainers and the right format and methods, we ensure sustained and verifiable success of your staff and your company. Along with theoretical training the focus will be on practical exercises carried out on selected machines or on specially developed simulators, using state-of-the-art industrial components as examples. Both beginners and experts can gain new know-how which will quickly pay off. You and your staff can only see just how good EMAG manufacturing systems or equipment are when you know all their functions and tricks. Basic and hands-on training courses Our training courses provide participants with basic and practical knowledge of EMAG products with the help of similar manufacturing systems and are particularly suited to employees who have little or no background knowledge on the new EMAG machine type or the new manufacturing system.

Individual training These training courses are tailored to your new EMAG manufacturing system and teach you all the order-related particularities; above all suitable for those who have already acquired a certain level of proficiency and who require special background knowledge. We increase the return on investment of an individual training course by ensuring that the training documentation is prepared on the basis of your actual EMAG manufacturing system and adapted to this. Each of the training courses in the catalogue can also be organized on your company premises. You can determine the dates of our training courses to fit in with your operating schedule. Contact us: whether you are interested in one of the subjects in this catalogue or a combination of different training courses, or whether you have a special requirement, we can provide you with a customized training solution. We also offer all subjects in English. Other languages are available on request. Technology seminars As a complement to product-related training courses and seminars, we also offer techology seminars on all current machining technologies.

Table of contents

EMAG Basic training courses » Operation

» Programming – DIN ISO basics

» Programming – Machining and contour cycles

» Programming – EMAG specifics

» Programming – FANUC Manual Guide i

» Inspection and servicing

EMAG Hands-on training courses » Setting up EMAG manufacturing systems

» Run-in and optimization of new workpiece programs

» Servicing, maintenance – mechanics / hydraulics

» Advanced training course – mechanical maintenance and troubleshooting

» Servicing, maintenance – electric

» Advanced training course – electrical maintenance and troubleshooting

» In-company training

EMAG Training package » EMAG Maintenance staff, mechanical

» EMAG Maintenance staff, electrical

» EMAG Machine setter

» EMAG Machine operator

EMAG Technology seminars » Foundation and advanced courses General booking conditions and conditions of participation

34 36 3

Qualified EMAG instructors and workshop leaders will impart valuable knowledge to participants. If your personnel are well trained your company can avoid application problems, service visits and the calling of technical experts.

EMAG Basic training courses

Operation

This course is directed at the newcomer and those operators of EMAG manufacturing systems who have little background knowledge. The benefits: »»You will be confident handling the operating elements for the machine »»You will be familiar with the operating sequence for the machine and able to prepare and start the production cycle »»You will be able to correct small malfunctions Key content: Machine description | Machine construction and modules | Adjusting and setting up tools | Exercises in the use of user interface, operating elements and operational sequences | Introduction to diagnostic and online help systems | Programmanagement | Machine options Prerequisites: Technically-orientated vocational training or comparable work experience Course participants: Operators, setters, supervisors, team leaders

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»2 days Course fee per participant per day: »»EUR 650 Important supplementary course: Practical training Setting up EMAG manufacturing systems (Page 14)

Objectives ++ To increase machine availability by raising operational safety levels

++ To maintain output rates ++ To produce components of better quality and accuracy

Programming – DIN ISO basics

This course is best suited for newcomers in CNC programming. The basic theoretical knowledge in DIN ISO programming is taught in the classroom. This is coupled with practical applications at an EMAG training machine. The benefits: »»You will be familiar with the design of the EMAG manufacturing system and its axes designations »»You will be familiar with the general construction of a CNC program, its G- and M-functions and their significance »»You will be able to program more complex turning, drilling and milling operations »»You will be able to program directly at the machine and edit existing CNC programs to suit new requirements Key content: Technical machine data | The machine’s coordinate system | The use of different workpiece zero points | General programming strategy | Use of subroutines | F-functions, M-functions and their significance | NC mathematics | Working with tool nose radius offsets | Programming of contours with chamfers and corner radii | Tool geometries and definition of the tool in the geometry storage sector of the control system | Drilling and milling with C- and Y-axis | Transformations Prerequisites: Basic knowledge of general turning and milling technology Course participants: Operators, setters, supervisors, team leaders, planning engineers, programmers

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»4 days Course fee per participant per day: »»EUR 650 Important supplementary course: Practical training Run-in and optimization of new workpiece programs (Page 15)

Objectives ++ Faster from drawing to production ++ To boost your professional competence and sense of responsibility

++ To increase machine availability

Programming – Machining and contour cycles

Machining cycles are subroutines with which you can define certain operational sequences quicker and easier – for example the tapping of a thread or the milling of a pocket – than with the usual DIN ISO programming procedure. These cycles can be adapted to particular tasks using function parameters. For the technologies drilling, milling and turning the system offers you different standard cycles. The benefits: »»You will be familiar with the design of the EMAG manufacturing system and its axes designations »»You will be able to program complex turning, drilling and milling operations using standard and contouring cycles »»You will be able to program directly at the machine and edit existing CNC programs to suit new requirements Key content: Technical machine data | The machine’s coordinate system | Use of different workpiece zero points | Contour cycles: straight lines with angles | Two and three straight lines | Endpoint programming with angle | List of existing machining cycles | Operator guidance for cycle call-up | Error messages and how to deal with them | Cycle programming: plunge-cut cycle, undercut cycle, machining cycle, threading, thread undercuts | Chains of threads Prerequisites: Basic knowledge of general turning and milling technology, basic knowledge of DIN ISO programming Course participants: Operators, setters, supervisors, team leaders, planning engineers, programmers

Objectives ++ Faster from drawing to production ++ To boost your professional competence and sense of responsibility

++ To increase machine availability

Programming – EMAG specifics

The programming course is aimed at all EMAG newcomers and members of staff who have little background knowledge on the EMAG program architecture. The benefits: »»You will be familiar with the design of the EMAG manufacturing system and its axes designations »»You will understand the EMAG specific program architecture and will be able to interpret all program parameters and input the necessary data »»You will be able to use the available functions more effectively and increase safety at the machine »»You will be able to adjust and optimize existing and planned processes and operating sequences Key content: Technical machine data | EMAG axes designations | Sub-routine techniques and nesting | Parameters, variables and program jumps | EMAG CNC program architecture | Parameterizing of workpiece-specific subroutines | Parameterizing the tool management | Parameterizing of the measuring program | Parameterizing of the workpiece handling equipment (automation) Prerequisites: Basic knowledge of general turning and milling technology, basic knowledge of DIN ISO programming Course participants: Operators, setters, supervisors, team leaders, planning engineers, programmers

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»3 days Course fee per participant per day: »»EUR 650 Important supplementary course: Practical training Setting up EMAG manufacturing systems (Page 14)

Objectives ++ To recognize and increase machine flexibility

++ To safeguard and increase output ++ To increase the process integrity of machining cycles

Software package offer »»1 software package FANUC NC Guide for PC installation (installed by participant)

»»Configuration data for EMAG machines (available: VL, VSC, VLC) »»Optional: the required PC hardware Purchase price: »»EUR 3,650

Programming – FANUC Manual Guide i

The operator-friendly software FANUC Manual Guide i for workshop programming makes your work at a machine or workstation easier. The innovative programming environment allows you to cover the work from drawing to manufactured component in the shortest possible time. The benefits: »»You will be familiar with the design of the EMAG manufacturing system and its axes designations »»You will be able to program complex turning, drilling and milling operations with the help of the software “„FANUC Manual Guide i” »»You will be able to program directly at the machine or on your workstation PC and edit existing CNC programs to suit changing requirements Key content: Technical machine data | The machine’s coordinate system | Use of different workpiece zero points | Editing functions in JOG-, EDIT-, MDI- and MEM-mode | Setup data: coordinate system and tool offsets | Generating workpiece programs: raw-part data entry | Contour definition | Machining cycle selection (turning, milling) | Realistic 3D solid body simulation | Generating your own program macros Prerequisites: Basic knowledge of general turning and milling technology, basic knowledge of DIN ISO programming Course participants: Operators, setters, supervisors, team leaders, planning engineers, programmers

Objectives ++ Faster from drawing to production ++ To boost your professional competence and sense of responsibility

++ To increase machine availability

Inspection and servicing

The benefits: »»You are able to carry out inspection and maintenance work at the machine and at predefined intervals in accordance with a checklist »»You will know when and how to replace wear-and-tear parts Key content: Visual machine checks | Geometric tests | Cleaning and maintenance of the machine | Maintenance intervals Prerequisites: Comparable experience with machine tools Course participants: Mechanics, electrical mechanics, maintenance staff

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»1 day Course fee per participant: »»EUR 650 Important supplementary course: Practical training Advanced training course – mechanical maintenance and troubleshooting (page 17)

Objectives ++ To increase machine availability ++ To increase the life expectancy of machine and modules

â&#x20AC;&#x153; I hear and I forget. I see and I remember. I do and I understand.â&#x20AC;?

(Chinese saying)

EMAG Practical training

Setting up EMAG manufacturing systems

The course was designed for staff members who have little experience with EMAG machines. Based on what they learned during the programming course “EMAG specifics” or with the theoretical knowledge they have, we offer them the opportunity to practice what they have learned. The benefits: »»You will feel comfortable handling the EMAG manufacturing system and its controls »»You are able to tool up and remove the tool from the machine, to generate the required CNC programs, including peripherals, according to the EMAG program architecture and to start production »»You will recognize and correct errors and receive valuable hints on how to reduce idle times Key content: Hands-on training in the use of operating elements and in managing operating cycles | Working in operating mode Automatic | Workpiece and workpiece program selection at the control panel | Setting up the machine (e.g. workholding equipment, tools, transport pallets, gripper jaws) | Read-in of existing workpiece-related sample programs | Ascertaining all necessary workpiece-specific data and entering them in the relevant input menus | Test-running automatic cycles (e.g. unloading, loading, clamping, reclamping) | Test production | Removing tooling set from machine Prerequisites: Programming course “EMAG specifics” or a good understanding of the EMAG NC program architecture Course participants: Operators, setters, supervisors, team leaders, planning engineers, programmers

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»Minimum of 2 days recommended Course fee per participant per day: »»EUR 750

Objectives ++ To increase machine availability by increasing operating safety

++ Faster from drawing to production ++ To increase the process integrity of the production cycle

Run-in and optimization of new workpiece programs

The course was designed for staff members who have little experience with EMAG machines. Based on what they learned with the programming course “DIN ISO basics” or their theoretical knowledge, we offer them the opportunity to practice what they have learned. The benefits: »»You will feel comfortable handling the EMAG manufacturing system and its controls »»You will be able to set up the machine according to the tooling layout, enter the necessary data and run-in new workpiece programs »»You will be able to determine workpiece quality and carry out corrections, where necessary; you will also receive valuable hints on how to reduce idle times Key content: Hands-on training in the use of operating elements and in managing operating cycles | Read-in of existing workpiece programs | Reading tooling layouts | Gauging tools and entering data | Setting up the tooling system | Workpiece and workpiece program selection at the control panel | Testing the workpiece program block by block | Checking workpiece dimensions | Carrying out tool corrections and simple program edits Prerequisites: Good knowledge of DIN ISO programming and / or machining cycle programming

Objectives ++ To increase machine availability by increasing operating safety

++ Faster from drawing to production

Course participants: Operators, setters, supervisors, team leaders, planning engineers, programmers

Servicing, maintenance – mechanics / hydraulics

Having a basic understanding of EMAG manufacturing systems is an essential requirement for systematically avoiding and remedying faults. The benefits: »»You are familiar with and understand the buildup of the EMAG manufacturing system and its components, as well as the structure of the hydraulics and pneumatics diagrams »»You are able to locate and correct malfunctions faster by using EMAG drawings and diagrams »»You are familiar with the geometric test procedure and are able to restore the geometry »»You know when wear-and-tear parts and important mechanical modules have to be replaced and how to do it »»You are able to carry out maintenance work at predefined intervals and in accordance with the checklist Key content: Basic construction of an EMAG manufacturing system | Safety regulations | Machine components: spindles, tooling systems, motors, measuring systems, lubrication, pneumatics, hydraulics | What to do in the case of a malfunction | Diagnosis | Visual checks | Geometric tests | Cleaning and maintenance of the machine | Maintenance intervals Prerequisites: Comparable experience with machine tools Course participants: Mechanics, electrical mechanics, maintenance staff

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»3 days Course fee per participant per day: »»EUR 750 Important supplementary course: Practical training Advanced training course – mechanical maintenance and troubleshooting (page 17)

Objectives ++ To increase machine availability ++ To reduce maintenance and repair costs

++ To optimize spare parts stocks ++ To increase the life expectancy of machine and modules

Advanced training course – mechanical maintenance and troubleshooting

This course was designed for staff members who have little experience with EMAG machines. Based on what they have learned with the maintenance course “Servicing mechanics” or their theoretical knowledge, we offer them the opportunity to practice what they have learned. The benefits: »»You will be aware of when and how to replace wear-and-tear parts and be able to routinely exchange them »»You will be able to exchange the relevant mechanical modules »»You will be able to quickly recognize, locate, and correct errors Key content: Training in regular maintenance work using examples given in the EMAG maintenance manual | Exchanging mechanical modules, such as linear measuring systems, feed drives, ball screws | Fault finding and troubleshooting with the help of drawings, hydraulics and pneumatics diagrams and the manuals of outside suppliers Prerequisites: EMAG training course “Servicing mechanics” or comparable experience with machine tools Course participants: Mechanics, electrical mechanics, maintenance staff

Objectives ++ To increase machine availability ++ To reduce maintenance and repair costs

++ To increase the life expectancy of machine and modules

Service and Maintenance – electric

Having a basic understanding of EMAG manufacturing systems is an essential requirement for systematically avoiding and remedying faults. The benefits: »»You are familiar with and understand the construction of the control system and drives, the layout of the EMAG electrical cabinet and the structure of EMAG wiring diagrams »»You are able to recognize errors faster, locate them with the wiring diagrams and correct them »»You are able to perform regular data backups »»You know what to do when it becomes necessary to change electrical and electronic modules »»You will know when and how to replace wear-and-tear parts Key content: Machine description | Machine construction and modules | The structure of the EMAG wiring diagram | Composition of control system and layout of drives | Hardware connections | Connections for mains supply | How to change electrical and electronic modules | Data backup and recovery | How to handle faults | Error diagnosis and troubleshooting | Maintenance and maintenance intervals Prerequisites: Comparable experience with machine tools Course participants: Electricians, electrical mechanics, maintenance staff

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»3 days Course fee per participant per day: »»EUR 750 Important supplementary course: Practical training Advanced training course – electrical maintenance and troubleshooting (page 19)

Objectives ++ To increase machine availability ++ To reduce maintenance and repair costs

++ To optimize spare and wear-and-tear parts stocks

++ To increase the life expectancy of machine and modules

Advanced training course – electrical maintenance and troubleshooting

The course was designed for staff members who have little experience with EMAG machines. Based on what they learned during the maintenance course “Servicing electrics” or with their theoretical knowledge, we offer them the opportunity to practice what they have learned. The benefits: »»You will be aware of when and how to replace wear-and-tear parts and be able to routinely exchange them »»You will be able to replace the relevant electrical and electronic modules »»You will be able to quickly recognize, locate, and correct errors Key content: Training in regular maintenance work using examples given in the EMAG maintenance manual | Complete data backups and data restore processes | Recommissioning after exchanging electrical or mechanical modules | Fault finding and troubleshooting with the help of EMAG wiring diagrams and the manuals of outside suppliers Prerequisites: EMAG training course “Servicing electrics” or comparable experience with machine tools Course participants: Electricians, electrical mechanics, maintenance staff

Objectives ++ To increase machine availability ++ To reduce maintenance and repair costs

++ To increase the life expectancy of machine and modules

In-company training

Our in-company training courses, which take place in the respective company, offer an alternative to our training sessions at the Salach Training Center or in our Technology Schools around the world. Our trainers impart specialist knowledge and skills for the optimum operation of your EMAG manufacturing solution with a customized and hands-on approach, adapted to company-specific features.

Objectives ++ To ensure high production yields on a permanent basis and to regularly increase these yields

++ To increase the process reliability of manufacturing processes

++ To increase machine availability ++ To achieve a high level of quality and precision in manufacturing

++ To detect and enhance machine flexibility

++ To extend and enhance specialist skills and to increase and strengthen the participantsâ&#x20AC;&#x2122; sense of responsibility

The benefits: »»You receive training courses that are adapted to your requirements in terms of content, venue and schedule »»You can use the course content effectively and apply it directly to your machines »»You save time – your whole team can be trained to achieve a uniformly high level of knowledge in the shortest possible time using a hands-on approach »»You have more flexibility in how you organize your training course. You can combine training with retooling or inspection intervals, for example »»You save money since your staff do not incur any travelling expenses or costs for overnight stays Key content: Core topics same as in training program but with individual adaptation to your companyor machine-specific requirements and wishes

participant Information Number of participants: »»Up to 8 employees or according to agreement Course duration: »»By agreement »»Figure based on experience: min. 3 days Training course fee per day: »»On request Training course venue: »»At the customer’s premises

Course participants: Machine operators, set-up technicians and maintenance technicians

â&#x20AC;&#x153;Knowing it not enough; we must apply. Willing is not enough; we must do.â&#x20AC;?

(Johann Wolfgang von Goethe)

EMAG Training package

Training package – EMAG Maintenance staff, mechanics The benefits: »»You will understand the design characteristics of the EMAG manufacturing systems and their modules »»You will be familiar with EMAG hydraulics and pneumatics diagrams »»You will be able to locate and correct machine malfunctions quickly by studying the relevant drawings and diagrams »»You will learn important procedures that will help you with diagnostic and maintenance work »»You will be familiar with the geometric testing process and the restoration of the geometry »»You will know when and how to replace wear-and-tear parts and the most important mechanical equipment modules Key content: Module 1: Machine description | Safety regulations | Machine construction and modules | Visual examination of the machine | Geometrical checks | Error diagnosis | Maintenance procedure and its regular intervals Module 2: Switching the machine on and referencing it | Hands-on training in all important operating sequences Module 3: Practicing regular maintenance work according to examples given in the EMAG maintenance manual | Exchange of mechanical modules | Troubleshooting with the help of drawings, hydraulic diagrams, pneumatic diagrams and manuals from outside suppliers Prerequisites: Comparable experience with machine tools Course participants: Mechanics, electrical mechanics, maintenance staff

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»5 days, expandable Course fee per participant per day: »»EUR 750

Objectives ++ To increase machine availability ++ To reduce maintenance and repair costs

++ To optimize spare parts stocks ++ To increase the life expectancy of machine and modules

EMAG MAINTENANCE STAFF, MECHANICS Module 1 (2 days): Servicing, maintenance – mechanics / hydraulics »»Page 16 Module 2 (1 day): Operation »»Page 6 Module 3 (2 days): Advanced training course – mechanical maintenance and troubleshooting »»Page 17

Training package – EMAG Maintenance staff, electric The benefits: »»You will be familiar with the buildup of the control system and drives, the buildup of the EMAG electrical cabinet and the design of EMAG wiring diagrams »»You will recognize problems more quickly and – using the diagrams – locate and correct them »»You will be familiar with the operating procedures that will help you with diagnostic and maintenance work »»You will be able to run regular data backups »»You will know when and how to replace wear-and-tear parts and important electrical equipment modules Key content: Module 1: Machine description | Safety regulations | Buildup of control system and drives | Layout of and modules in the electrical cabinet | Data backup | Error diagnosis | Maintenance intervals Module 2: Switching the machine on and referencing it | Hands-on training in all important operating sequences Module 3: Practicing regular maintenance work according to examples given in the EMAG maintenance manual | Exchange of electrical modules and recommissioning | Troubleshooting with the help of wiring diagrams and manuals from outside suppliers Prerequisites: Comparable experience with machine tools Course participants: Electricians, electrical mechanics, maintenance staff

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»5 days, expandable Course fee per participant per day: »»EUR 750

Objectives ++ To increase machine availability ++ To reduce maintenance and repair costs

++ To optimize spare parts stocks ++ To increase the life expectancy of machine and modules

EMAG MAINTENANCE STAFF, ELECTRICAL SYSTEMS Module 1 (2 days): Servicing, maintenance – electric »»Page 18 Module 2 (1 day): Operation »»Page 6 Module 3 (2 days): Advanced training course – electrical maintenance and troubleshooting »»Page 19

Training package – EMAG Machine setter The benefits: »»You will be familiar with the design of the EMAG manufacturing system and its axes designations »»You will be comfortable using the operating elements and be familiar with the recurring operating sequences on the machine »»You will be able to interpret all program parameters and to identify and input the necessary data »»You will be able to use the available functions more effectively, which will increase process safety at the machine and reduce component cycle times »»You will be able to adjust, optimize and use existing and planned processes and operating sequences Key content: Module 1: Machine description | Machine construction and modules | Exercises in the use of user interface, operating elements and operational sequences | Introduction to diagnostic and online help systems | Program management Module 2: EMAG program architecture in theory and practice | Parameterization of the necessary NC subroutines Module 3: Setting up workpiece samples, including required subroutines, in accordance with the EMAG program architecture Module 4: Programming a workpiece sample | Running-in workpiece programs | Starting up production | Short period of actual component production Prerequisites: Basic knowledge of general turning and milling technology, basic knowledge of DIN ISO programming Course participants: Operators, setters, supervisors, team leaders

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»8 days, expandable Course fee per participant per day: »»EUR 750

Objectives ++ To ensure high production yields on a permanent basis and to regularly increase these yields

++ To increase the process integrity of operating cycles

++ To produce high quality and precision components

++ To detect and enhance machine flexibility

++ To increase machine availability EMAG Machine setter Module 1 (2 days): Operation »»Page 6 Module 2 (2 days): Programming – EMAG specifics »»Page 9 Module 3 (2 days): Setting up EMAG manufacturing systems »»Page 14 Module 4 (2 days): Run-in and optimization of new workpiece programs »»Page 15

Training package – EMAG Machine operator The benefits: »»You will be familiar with the buildup of the EMAG manufacturing system »»You will feel confident using the operating elements and be familiar with the recurring operating sequences on the machine »»You will be able to prepare, initiate and influence the production cycle »»You will be able to interpret important program parameters and to enter the relevant data »»You will be able to analyze and correct simple machine malfunctions Key content: Module 1: Machine description | Machine construction and modules | Exercises in the use of user interface, operating elements and operational sequences | Introduction to diagnostic and online help systems | Program management

participant Information Number of participants: »»Minimum: 3 participants »»Maximum: 6 participants Course duration: »»5 days, expandable Course fee per participant per day: »»EUR 750

Objectives

Module 2: The EMAG program architecture explained at the training machine

++ To reduce operating errors and costs

Module 3: Setting up a sample workpiece, including required subroutines, in accordance with the EMAG program architecture

++ To improve component accuracy and

Module 4: Test-run of a prepared workpiece program | Checking the workpiece quality | Tool offsets | Starting production Prerequisites: Technically-orientated vocational training or comparable work experience Course participants: Operators, setters, supervisors, team leaders

++ To safeguard and increase output quality

EMAG Machine operator Module 1 (2 days): Operation »»Page 6 Module 2 (1 day): Programming – EMAG specifics »»Page 9 Module 3 (1 day): Setting up EMAG manufacturing systems »»Page 14 Module 4 (1 day): Run-in and optimization of new workpiece programs »»Page 15

“Success is a matter of adjusting one’s efforts to obstacles and one’s abilities to a service needed by others.”

(Henry Ford)

EMAG Technology seminars

Technology seminars

Basic course: Hands-on training for machining metals

Advanced training course: Drilling, thread machining, precision finishing

This two-day seminar is aimed at EMAG newcomers and members of staff who would like to acquire basic knowledge of machining techniques or who would like to refresh their existing knowledge. The seminar content is not related to specific products. It is detailed yet the structure is easy to understand, and the course is given by experienced trainers and application technicians.

Intensive two-day course on the subjects of drilling, thread machining and precision finishing, intended for participants who have already completed a basic course. The theoretical content is efficiently complemented by detailed practical exercises at the EMAG Training Center.

The benefits: »»You will receive a practical insight into materials science and cutting materials as well as different machining processes. Key content: »»Materials science and cutting materials »»Machining processes »»Practical exercises »»and much more Course participants: Machine operators, setters, planners, programmers, trainers and trainees with little basic knowledge in the field of metal machining.

The benefits: »»You will receive practical professional knowledge in the fields of drilling, thread machining and precision finishing. Key content: »»Solid carbide drilling: introduction, influencing factors, workpiece material, cutting material, solid carbide drill geometries, wear criteria »»Drilling using replaceable cutting inserts: overview of the different tool types/processes, geometries and cutting materials, chucking systems, troubleshooting »»Modular drilling: overview of the different tool types/processes, design and functions »»Introduction to precision finishing and quality requirements: from drilling to reaming, classification of reaming and boring tools, tolerances, shape and position, surface qualities »»Multi-blade reaming, basic types, operating principle, cutting materials, selection criteria »»Single blade reaming: operating principle, basic types, geometries, alignment adapters »»Thread machining: basics of thread machining/thread shapes, basic types, geometries, cutting materials, troubleshooting, solid carbide thread milling Course participants: This course has been designed for participants with professional experience in the field of metal machining.

Advanced training course: hard turning, dry machining

Hands-on training: Clamping technology

Intensive two-day course on the subjects of hard turning, dry machining, and the machining of steel and cast iron using ISO turning and threading tools, intended for participants who have already completed a basic course. The theoretical content is efficiently complemented by detailed practical exercises at the EMAG Demonstration Center.

Intensive one-day course on the subject of clamping devices. The theoretical content is efficiently complemented by detailed practical exercises at the EMAG Demonstration Center.

The benefits: »»You will receive practical professional knowledge in the field of turning. Key content: »»ISO tools for the machining of cast iron »»ISO tools for the machining of steel »»Grooving and parting off »»Thread turning »»Group work – machining of steel »»Dry turning »»Hard turning »»and much more Course participants: This course has been designed for participants with professional experience in the field of metal machining.

The benefits: »»This seminar will allow you to extend your specialist skills in the field of clamping technology and acquire knowledge on how to identify problems and avoid faults when handling and using clamping devices. Key content: »»Basics of clamping technology »»Clamping tasks »»Power chucks (hydraulic) »»Clamping cylinders »»Measurement of clamping forces »»Practical tips and tricks by professionals for professionals »»New products and innovation in clamping equipment »»Discussion and exchange of experiences »»and much more Course participants: This course has been designed for participants with professional experience in the field of metal machining.

Technology seminars

Basic course: Grinding

Advanced training course course: Grinding

This seminar is aimed at EMAG newcomers and members of staff who would like to acquire basic knowledge of grinding technology or who would like to refresh their existing knowledge. The seminar content is not related to specific products. It is detailed yet the structure is easy to understand, and the course is given by experienced trainers and application technicians.

Intensive one-day course on the subject of grinding, intended for participants who have already completed a basic course. The seminar content is not related to specific products. It is detailed yet the structure is easy to understand, and the course is given by experienced trainers and application technicians.

The benefits: »»You will receive a practical insight into materials science and cutting materials as well as different machining processes based on the subject of grinding. Key content: »»Basics of grinding technology »»Calculation formulae and practical tips »»Requirements on machines and clamping devices »»Wet or dry machining? »»Practical exercises »»and much more Course participants: Machine operators, setters, planners, programmers, trainers and trainees with little basic knowledge in the field of metal machining.

The benefits: »»You will broaden your knowledge and extend your specialist skills in the field of grinding equipment, materials science and cutting materials as well as machining processes based on the subject of grinding. Key content: »»Basics of grinding technology »»Grinding calculation formulae »»Dressing equipment and systems »»Cutting fluid »»Practical grinding exercises – VTC 100 G »»Synchronous support grinding »»Faults that can occur when grinding »»Grinding versus hard turning »»and much more Course participants: This course has been designed for participants with professional experience in the field of metal machining.

Hands-on training: Gear cutting Intensive one-day course on the subject of gear cutting. The venue for the course is Villingen-Schwenningen. The benefits: »»You will receive a practical insight into the different machining processes and applications based on the subject of gear cutting. Key content: »»Basics of gear cutting technology »»The gear hobbing process: --process kinematics and arrangement of axes, tool technology »»Skive hobbing »»Calculation of cycle times »»Wet or dry machining »»Gear cutting machines »»Clamping systems on gear hobbing machines »»Measuring equipment »»Applications Course participants: The participants must be familiar with the basics of machining production processes with defined cutting edge, such as experienced machine operators, machining mechanics, production managers, or similar.

Technology seminars

Hands-on training: ECM/PECM technology Intensive one-day course on the subject of ECM/PECM technology. The theoretical content is efficiently complemented by detailed practical exercises at the EMAG Training Center. The venue for the course is Gaildorf. The benefits: »»This seminar gives you insights into using ECM/PECM technology along with areas of application, suggestions and the cost/quality benefits of this technology. Key content: »»Basics of ECM/PECM technology: --Operating principle --Precision and achievable quality --Which materials are suitable for ECM? --Machining examples of individual materials »»Requirements on the machine »»Requirements on the equipment »»Applications and live demonstrations »»and much more Course participants: This course has been designed for participants with professional experience in the field of metal machining.

Hands-on training: Induction hardening Intensive one-day course on the subject of induction hardening. The theoretical content is efficiently complemented by detailed practical exercises at the eldec Training Center. The venue for the course is Dornstetten. The benefits: »»This seminar provides an insight into applications and uses of induction hardening processes and the basics of these processes. Key content: »»Basics of inductive heating: --Law of induction --Basics of ferromagnetism and magnetic fields --Skin effect --Determining frequency and capacity --Inductors and field concentrators --Thermal efficiency and magnetic field images »»Surface layer hardening: --Induction hardening/Surface layer hardening --Practical examples --Basics of materials science --Resulting material requirements and selection of materials --Tempering »»and much more Course participants: This course has been designed for participants with professional experience in the field of metal machining.

Technology seminars

Basic course: Laser welding This seminar is aimed at EMAG newcomers and members of staff who would like to acquire basic knowledge of laser welding or who would like to refresh their existing knowledge. The seminar content is not related to specific products. It is detailed yet the structure is easy to understand, and the course is given by experienced trainers and application technicians. The benefits: »»This seminar provides insights into, and suggestions for, areas of applications as well as information on the cost and quality benefits of using laser welding systems. Key content: »»Basics of laser physics »»The laser principle »»Types of laser »»Preparation of welds and constructive design »»Preconditioning of workpieces »»Weld composition »»Weld layer structure »»Setting parameters for laser material machining »»Weldability of alloy and non-alloy steels »»Demonstration of laser beam welding using CO₂ and pulsed Nd:YAG lasers »»Weld seam and quality »»Welding seam defects and standard specifications »»and much more Course participants: This course has been designed for participants with professional experience in the field of metal machining.

Information for participants Number of participants: »»Maximum: 15 participants Course duration: »»1 or 2 days Venue: »»Salach Training Center (unless another venue is specified). Cost per participant: »»EUR 250 Dates, details and booking: at www.emag.com in section entitled “ACADEMY”

General terms and conditions for booking EMAG Salach Maschinenfabrik GmbH training courses

1. Advice and Registration Secure your place in a training course by registering early. Space is limited. Applications will be considered in the order in which they are received. However, if a course is full, we will offer you a suitable alternative date. If you would prefer to register by phone we are available, Monday thru Friday between 8 am and 5 pm. 2. Order Confirmation We will confirm your reservation in writing. 3. Cancellation We reserve the right to change the venue and/or time of the events, and to cancel the events. You will be informed of any changes immediately. Should the course be canceled, our only obligation is to reimburse any fees that have already been paid. If the minimum number of participants is not reached, we reserve the right to cancel the training course. 4. Right of Withdrawal and Cancellation Fees You may appoint a participant to replace you, free of charge, should you be unable to attend for any reason. In the case of cancellation or nonattendance, you will be invoiced the following costs, depending on the point in time: > 30 business days: no charge 15 - 30 business days: 50% of the cost of the training course < 15 business days or in the case of nonattendance: 100% of the cost of the training course 5. Fees The prices do not include statutory VAT, but do comprise the training course fees, training course documentation as well as meals and drinks during the event, provided nothing else is mentioned. The invoice will be issued after registration. The invoiced amount is due for payment net following receipt of the invoice. It is unfortunately not possible for services which have not been fully benefited from to 42

be reimbursed. 6. Exclusion of Liability Technical information used in the training courses and training course documentation is to the best of our knowledge. However, we do not accept liability for possible errors contained in the documentation made available or which are conveyed in writing or verbally. Hence, we do not accept liability for any damage resulting thereof or for consequential damage caused by a defect. We are only liable for damage caused by our employees with intent or due to gross negligence; liability is, excluded for all other cases. 7. Intellectual Property Rights, Copyright The duplication of training course documentation for unapproved purposes such as the transmission and communication of its contents to third parties and the utilization of its contents by third parties is not permitted. The software used during the training course for practice purposes may not be copied or removed from the room in which the training course takes place. The installation of their own software by the participants is not permitted. 8. Trainers EMAG trainers have plenty of practical experience since they oversee customer projects in addition to leading training courses. The training course documentation is also an essential work of reference in practice. 9. Language All courses are offered in German or English. Other languages are available upon request. 10. Confirmation of Participation in a Course The participants receive confirmation of their participation in the course at the end of the seminar.

11. Training Course Times One-day training courses: Training courses lasting several days: First day: Following days:

09:00 am – 4:30 pm 09:00 am – 4:30 pm 08:00 am – 4:30 pm

12. Note on Safety When entering factory premises and workshops, EMAG safety regulations must be observed. The corresponding flyer is enclosed with the training course confirmation or will be handed out before the training course begins.

Inquiry Phone: +49 7162 17-904 Fax: +49 7162 17-128 E-mail: training@emag.com www.emag.com EMAG Salach Maschinenfabrik GmbH – Schulungszentrum Salach – Austrasse 24 D-73084 Salach

13. Arrival / Hotel Once you have registered, you will receive detailed information on how to get to the training venue along with a list of hotels. Hotel reservations are your responsibility. 14. Dates – upon request – 15. Venue Unless another venue is mentioned, the training courses will take place in the Salach Training Center. The terms and conditions of delivery and payment of EMAG Salach Maschinenfabrik GmbH also apply.

At home in the world. EMAG Gruppen-Vertriebs- und Service GmbH Salach Austrasse 24 73084 Salach Germany Phone: +49 7162 17-0 Fax: +49 7162 17-820 E-mail: info@salach.emag.com

Munich Zamdorferstrasse 100 81677 München Germany Phone: +49 89 99886-250 Fax: +49 89 99886-160 E-mail: info@muenchen.emag.com

Poland ERALL Poland ul. Elektoralna 19b/m.11 00-137 Warsaw Poland Phone: +48 022 392 73 22 E-mail: j.tomczak@erall.pl

Frankfurt Martin-Behaim-Strasse 12 63263 Neu-Isenburg Germany Phone: +49 6102 88245-0 Fax: +49 6102 88245-412 E-mail: info@frankfurt.emag.com

Austria Glaneckerweg 1 5400 Hallein Austria Phone: +43 6245 76023-0 Fax: +43 6245 76023-20 E-mail: info@austria.emag.com

Czech Republic Lolkova 766 103 00 Praha 10 – Kolovraty Czech Republic Phone: +420 731 476070 E-mail: mdelis@emag.com

Cologne Robert-Perthel-Strasse 79 50739 Köln Germany Phone: +49 7162 17-0 Fax: +49 7162 17-820 E-mail: info@koeln.emag.com

Denmark Horsvangen 31 7120 Vejle Ø Denmark Phone: +45 75 854854 Fax: +45 75 816276 E-mail: info@daenemark.emag.com

Leipzig Pittlerstrasse 26 04159 Leipzig Germany Phone: +49 341 4666-0 Fax: +49 341 4666-014 E-mail: info@leipzig.emag.com

Sweden Glasgatan 19B 73130 Köping Sweden Phone: +46 221 40305 E-mail: info@sweden.emag.com

ZETA EMAG Srl Viale Longarone 41/A 20080 Zibido S.Giacomo (MI) Italy Phone: +39 02 905942-1 Fax: +39 02 905942-22 E-mail: info@zeta.emag.com

EMAG DO BRASIL Ltda. Rua Schilling, 413 Vila Leopoldina 05302-001 São Paulo SP, Brazil Phone: +55 11 38370145 Fax: +55 11 38370145 E-mail: info@brasil.emag.com

Belarus ul. Timirjazeva, 65 B, Office 1101 220035 Minsk Belarus Phone: +375 17 2547730 Fax: +375 17 2547730 E-mail: info@emag.by

Subject to technical changes.

Russia ul. Akademika Chelomeya 3/2 117630 Moscow Russia Phone: +7 495 287 0960 Fax: +7 495 287 0961 E-mail: info@russia.emag.com

EMAG (UK) Ltd. Chestnut House, Kingswood Business Park Holyhead Road Albrighton Wolverhampton WV7 3AU Great Britain Phone: +44 1902 37609-0 Fax: +44 1902 37609-1 E-mail: info@uk.emag.com

NODIER EMAG INDUSTRIE 2, Parc des Fontenelles 78870 Bailly France Phone: +33 130 8047-70 Fax: +33 130 8047-69 E-mail: info@nodier.emag.com

EMAG L.L.C. USA 38800 Grand River Avenue Farmington Hills, MI 48335 USA Phone: +1 248 477-7440 Fax: +1 248 477-7784 E-mail: info@usa.emag.com

EMAG MAQUINAS HERRAMIENTA S.L. Pasaje Arrahona, no 18 Polígono Industrial Santiga 08210 Barberà del Vallès (Barcelona) Spain Phone: +34 93 7195080 Fax: +34 93 7297107 E-mail: info@emh.emag.com

EMAG MEXICO Colina de la Umbria 10 53140 Boulevares Naucalpan Edo. de Mèxico Mexico Phone: +52 55 5374266-5 Fax: +52 55 5374266-4 E-mail: info@mexico.emag.com

EMAG INDIA Pvt. Ltd. Technology Centre No. 17/G/46-3, Industrial Suburb, 2nd Stage, Yeshwantpur, Bengaluru – 560 022. India Phone: +91 80 42544400 Fax: +91 80 42544440 E-mail: info@india.emag.com EMAG SOUTH AFRICA P.O. Box 2900 Kempton Park 1620 Rep. South Africa Phone: +27 11 39350-70 Fax: +27 11 39350-64 E-mail: info@southafrica.emag.com

EMAG Machine Tools (Taicang) Co., Ltd. Building 3, Cang Neng Europe & American Technology Park No. 8 Lou Jiang Rd. (N.) 215400 Taicang P.R. China Phone: +86 512 5367-6065 Fax: +86 512 5357-5399 E-mail: info@china.emag.com EMAG KOREA Ltd. Rm204, Biz center, SKn Technopark, 124 Sagimakgol-ro, Sangdaewon-dong, Joongwon-gu, Seongnam City, Gyeonggi-do, 462-721, South Korea Phone: +82 31 776-4415 Fax: +82 31 776-4419 E-mail: info@korea.emag.com TAKAMAZ EMAG Ltd. 1-8 Asahigaoka Hakusan-City Ishikawa Japan, 924-0004 Japan Phone: +81 76 274-1409 Fax: +81 76 274-8530 E-mail: info@takamaz.emag.com