St. Etienne
Tawas Hoffman Estates
Chemnitz Bentivoglio
Beijing
Farmington Hills
Seoul Shanghai
Querétaro
Pune
Jundiai
Connected to a world of service Stay connected with your local EMAG SU service centre for the best in terms of productivity and precision any time.
Salach Austrasse 24 73084 Salach Germany Phone: +49 7162 17-0 Fax: +49 7162 17-4027 E-Mail: info@salach.emag.com
Austria Glaneckerweg 1 5400 Hallein Austria Phone: +43 6245 76023-0 Fax: +43 6245 76023-20 E-Mail: info@austria.emag.com
Frankfurt Martin-Behaim-Strasse 12 63263 Neu-Isenburg Germany Phone: +49 6102 88245-0 Fax: +49 6102 88245-412 E-Mail: info@frankfurt.emag.com
Denmark Horsvangen 31 7120 Vejle Ø Denmark Phone: +45 75 854854 Fax: +45 75 816276 E-Mail: info@daenemark.emag.com
Market Companies
Get in the driver's seat EMAG SU Total Tool Life Cycle Management meets your every production need by optimis-ing each tool life cycle step and enhancing the cost-per-piece performance of your tools. By guaranteeing a certain costper-piece, you need no longer worry about actual tool cost, potential tool life or future servicing requirements. Take control of the cost-per-piece performance of your tools. Consider all tool supply and maintenance costs. Optimise all steps in your process chain in-house. Keep a check on maintenance costs.
EUROPE EMAG MILANO S.r.l. Via dei Mille 31 20098 San Giuliano Milanese (Mi) Italy Phone: +39 02 905942-1 Fax: +39 02 905942-24 E-mail: info.emagsu@emag.com EMAG MILANO S.r.l. Succursale en France 5 Avenue de l'Europe 18150 La Guerche sur l'Aubois France Phone: +33 02 48 7711-00 Fax: +33 02 48 7111-29 E-Mail: info.france@emag.com EMAG MILANO S.r.l. Sucursal en España Pasaje Arrahona, n° 18 Polígono Industrial Santiga 08210 Barberà del Vallès (Barcelona) Spain Phone: +34 93 7195080 Fax: +34 93 7297107 E-mail: info.spain@emag.com
EMAG UK Ltd. Newport Road (Newport House) ST16 1DA Stafford United Kingdom Phone: +44 1902 37609-0 E-mail: info@uk.emag.com EMAG OOO ul. Akademika Chelomeya 3/2 117630 Moscow Russia Phone: +7 495 287 0960 Fax: +7 495 287 0962 E-mail: info@russia.emag.com AMERICA EMAG L.L.C. USA 38800 Grand River Avenue Farmington Hills, MI 48335 USA Phone: +1 248 477-7440 Fax: +1 248 477-7784 E-mail: info@usa.emag.com EMAG MEXICO Maquinaria EMAG Mexico S de RL de CV Av. Hercules 301 Nave 1 Poligono Empresarial Santa Rosa 76220 Santa Rosa Jauregui, Querétaro Mexico Phone: +52 442 291 1552 E-mail: info.mexico@emag.com
Sweden Glasgatan 19B 73130 Köping Sweden Phone: +46 221 40305 E-Mail: info@sweden.emag.com
Poland ul. Krzycka 71A / 6 53-020 Wrocław Poland Phone: +48 728 389 989 E-Mail: info@poland.emag.com
Hungary Gerenda 10 1163 Budapest Hungary Phone: +36 30 9362-416 E-Mail: lbujaki@emag.com
Turkey Sanayi Cad. No.: 44 Nish İstanbul Sitesi D Blok D: 155 Yenibosna – Istanbul Turkey Phone: +90 532 694 54 44 E-Mail: ckoc@emag.com
Czech Republic Lolkova 766 103 00 Praha 10 – Kolovraty Tschechien Phone: +420 731 476070 E-Mail: mdelis@emag.com EMAG DO BRASIL Edifício Neo Corporate Offices, CJ 1503 Rua Enxovia, 472 04711-030 São Paulo SP Brazil Phone: +55 11 38370145 Fax: +55 11 38370145 E-mail: info@brasil.emag.com ASIA EMAG (China) Machinery Co., Ltd. Sino-German Advanced Manufacturing Technology International Innovation park Building 2, No. 101, Chen Men Jing Road 215400 Taicang Jiangsu, China Phone: +86 512 5357-4098 Fax: +86 512 5357-5399 E-mail: info@emag-china.com EMAG (Chongqing) Intelligent Technical Co., Ltd No.506, No.117 Yunhan Avenue Beibei District 400711 Chongqing China E-Mail: info@emag-china.com
TAKAMAZ EMAG Ltd. 1-8 Asahigaoka Hakusan-City Ishikawa Japan, 924-0004 Japan Phone: +81 76 274-1409 Fax: +81 76 274-8530 E-mail: info@takamaz.emag.com EMAG INDIA Pvt. Ltd. Technology Centre No. 17/G/46-3, Industrial Suburb, 2nd Stage, Yeshwantpur, Bengaluru – 560 022 India Phone: +91 80 50050163 E-mail: info@india.emag.com
EMAG KOREA Ltd. Rm204, Biz center, SKn Technopark, 124 Sagimakgol-ro, Sangdaewon-dong, Jungwon-gu, Seongnam City, Gyeonggi-do, 462-721 South Korea Phone: +82 31 776-4415 Fax: +82 31 776-4419 E-mail: info@korea.emag.com
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EMAG Salach GmbH
Manufacturing programme
Manufacturing tools for gears, rotors and screws
SCT 3 max Ø 350 mm max mn 8
*) with CBN tools Technical data subject to change, max. values depending on application
RASO 400 max workpiece Ø 454 mm max tool Ø 254 mm
Carbide and MC90 Bore and Shank-type mn 0.45 - 4.0 mm Ø 110 mm x 230 mm (Bore) Ø 70 mm x 250 mm (Shank)
Shank-type mn 0.5 - 8.0 mm Ø 12 - 300 mm
Disk-type mn 0.5 - 8.0* mm Ø 300 mm *larger mn on request
Deep counterbore-type mn 0.7 - 8.0 mm Ø 300 mm
Scudding® Cutters Disk, Wafer and Shank-type mn 0.7 - 5 HSS Ø 200 mm Carbide Ø 150 mm
Special/modified profile for sprocket gears, splines, cams, timing belt gears
Chamfering tools Special finish for long life Special tooth forms
Deburring tools to remove burrs
Chamfer-roller tools for spur/helical gears Patented tool
Deburring/rolling tools for sprocket gears
Chamfering tool group with tool holder and tailor-made deburring and chamfering tools
External/internal mn 0.7 - 10.0 mm Ø 70 - 330 mm face width 65 mm
Oblique Serration Type mn 2.0 – 7.0 mm Ø 70 – 300 mm Face width up to 50 mm 0° Helix Angle
Master gears mn 0.7 - 6.0 mm Ø 40 - 300 mm width 4 - 80 mm
Master gears to check gear helix
Technical data subject to change, work ranges depending on application
Tool Design dedicated to customer requirements
Rolling tools to check gear run-out
Plug gauges mn 0.5 - 6.0 mm pitch Ø 20 - 150 mm
gear tools, broaches, slab mills, rack cutters and step tools
For special profiles Sprocket gears, splines, timing belt gears and rotors
Tool grinding & sharpening
For worm gears Bore and Shank-type mn 0.45 - 7.0 mm Helix angle up to 30° Total length up to 500 mm
Project consultancy
Hobs GW 3600 HD-4 Ø 500 mm Profile depth 100 mm Wp length 3.200 mm (2000 mm)
Shaper cutters
GT 500 H / HL Ø 400 mm Profile depth 40 / 50* mm Wp length 1.150 mm (1.850 mm HL)
GW 3600 H/-TC Ø 250 mm Profile depth 20 mm Wp length 3.600 mm (3.200 mm)
RASO 600 max workpiece Ø 676.8 mm max tool Ø 254 mm
Double Gash Hobs mn 6.0 - 22.0 mm Ø up to 300 mm
Tool services
RASO 200 max workpiece Ø 226 mm max tool Ø 245 mm
GRX 500 H Ø 320 mm Profile depth 100 mm Wp length 1.650 mm
GP 500 H / HL Ø 500 mm Module 0,5 / 15 Wp length 1.250 mm (2.100 mm HL)
Standard Hobs Bore and Shank-type mn 0.45 - 7.0 mm Ø 30 - 230 mm SG 160 SKY-GRIND Ø 160 mm mn 1.0 - 3.0
Chamfering/ deburring tools
GR 500 H / HL Ø 500/320 mm Profile depth 52 / 80 mm Wp length 1.250 mm (1.850 mm HL)
G 500 H / HL Ø 500 mm Module 0,5 / 22 Wp length 1.250 mm (2.100 mm HL)
GR 250 / GW 250 Ø 250 mm mn 0.5 - 7.0
Shaving Cutters
G 375 H Ø 375 mm Module 0,5 / 15 Wp length 900 mm
G 250 / G 450 Ø 250 / 450 mm mn 0.5 - 7.0
Master gears, rollers & gauges
Vertical workpiece axis Horizontal workpiece axis Horizontal workpiece axis
G 160 Ø 160 mm mn 1.0 - 4.0
Dry Grinding
Grinding V Grinding H Grinding H
external gears and shafts
Chamfering and deburring
Shaving
Machine tools for gears, rotors and screws
GS 400 for shaving cutters and master gears Ø 400 mm mn 15.0 mm
HRG 350 for hob profile grinding Ø 300 mm mn 10.0 mm
NTG-6RL Ø 100 mm wp length 200 mm
PTG 1-1L Ø 254 mm wp length 610 mm
UTG 600 / 1200 / 1800 / 2400 Ø 305 mm Max. wp length 1100 - 3200 mm Axial travel - 2,680 mm
PTG - 6L Ø 254 mm wp length 675 mm
Consultancy Application-tailored advice on efficient technology and future-safe investments
Design Our expert staff will work closely with you to make sure you are able to meet your requirements
Testing in real production environments including extensive trials on tool coatings and materials
Sharpening and recoating of hobs, shapers, scudding® tools and shaving cutters.
Master gear regrinding
Rolling racks
ETG - 4 Ø 100 mm wp length 533 mm
Automation options Integrated cells and complete production lines
Ring gauges mn 0.5 - 7.0* mm outside Ø 20 - 200 mm *depending on outside Ø
Technical data subject to change, max. values depending on application