Vertical Turning and Grinding Centers VSC 250 DS VSC 400 DS VSC 400 DDS
Vertical turning and grinding- The turning and grinding centers VSC 250 DS, VSC 400 DS and VSC 400 DDS combine the advantages of vertical hard turning with the advantages of grinding – on a single machine, in a single set-up.
V S C V S C V S C
2
2 5 0 4 0 0 4 0 0
D S D S D D S
VERTI C A L T U RN I N G A N D G R I N D I N G C E N T E R S
3
Efficient flexibility.
Quality requirements are steadily
capital outlay and lower unit production
increasing, particularly for components
costs, shorter throughput times, a better
in the automotive industry and its
quality component and a higher degree
sub-contractors. To fulfill the quality
of process integrity, a smaller footprint
requirements, EMAG relies on
and less maintenance.
complete-machining in a single set-up. The use of different technologies – such as turning and grinding, for example – leads to a considerable shortening of the process stream, with all its advantages for the user. These include less
V S C V S C
4
2 5 0 4 0 0
D S D S
Disc-type turret for 12 turning tools and one fixed spindle for internal grinding work.
Hard turning and grind-finishing.
5
Hard turning, scroll-free turning, grinding.
The VSC DS series is specially designed
customer is in the flexibility that allows
for the low-cost, process capable,
them to select the best technology for
precision machining of medium to large
every application: hard turning, scroll-free
component batches. Typical examples of
turning and grinding – and all on a single
such workpieces are: gearwheels, chain
machine.
wheels, sliding sleeves, parts for CVTs, link pins, con-rods, rocker arms, bearing rings and piston rings. In each case, workpiece and quality requirements decide which of the available machining processes is the best and the most economical. The advantage for the
VSC 400 DDS with linear Y-axis and laterally aligned turning tools.
V S C
6
4 0 0
D D S
Hard turning
Internal polygon grinding Peel-grinding with CBN wheel
7
Complete manufacturing processes – VSC DS.
Whether the job includes the high metal
Measuring is also included in the
removal rates of turning and milling or a
machine, making quality control an
gentler grinding process – the VTC
integral part of the process. The
machine series offers the possibility to
measuring probe is located between the
integrate most metal cutting processes
machining area and the pick-up station
on the machine. Depending on
and is well protected. The workpiece is
production requirements the VSC DS
measured in its original set-up, outside
can be equipped with turning, milling,
the machining area. It can also be
drilling, grinding and even honing or
checked and measured anytime
hardening modules – it could also use
between machining operations.
combinations of them, of course. For each requirement the best possible technology is available. The advantages are obvious. One main advantage is that complete machining in a single set-up eliminates reclamping errors.
V S C V S C V S C
2 5 0 4 0 0 4 0 0
D S D S D D S
The symmetrical force distribution of the closed-loop construction is a necessary prerequisite for high static and dynamic rigidity
The hydrostatic guideway principle.
All accuracy defining machine elements are connected to the fluid-cooling circuit.
8
9
The vertical arrangement of the work
hydrostatic guideway in Z – a construc-
spindle and the fact that the tools are
tion that adds to the vibration damping
located below the workpiece ensure
quality.
optimal chip flow conditions during both hard turning and grinding. All machine
The tooling systems are firmly integrated
modules are mechanically stable and
into the machine base and provide a
particularly vibration resistant. This is
stable basis for demanding turning and
helped by the MINERALITÂŽ polymer
grinding work. This is an important
concrete machine base. The polymer
requirement for time-saving hard
granite base has excellent vibration
pre-turning operations and ensures
damping properties and the sturdy
that good surface finishes are generated
design of the work spindle also helps.
with the hard finish-turning or grinding
The work spindle forms an integral part
operations. The number and type of
of a sturdy quill with high-precision,
fixed tooling systems employed can vary according to machining requirements.
V S C V S C V S C
10
2 5 0 4 0 0 4 0 0
D S D S D D S
The whole machine is thermally stable,
As on all machines of the VSC series,
because the work spindle, grinding
the pick-up principle ensures that the
spindles, turret and machine base are all
EMAG REINECKER VSC DS turning
fluid-cooled. The operating temperature
and grinding center loads itself. There is
is quickly reached and then maintained
consequently no need for cost-intensive,
within the limits of the ambient
space-devouring gantry loaders or other
temperature by a powerful cooling unit.
loading devices that necessitate time consuming resetting work.
11
Technical data.
Capacity
VSC 250 DS
VSC 400 DS
VSC 400 DDS
Chuck diameter, max.
mm
250
400
400
Max. swing diameter (incl. dressing tool)
mm
260
420
420
Travel in X
mm
680
850
850
Travel in Y
mm
–
–
315
Travel in Z
mm
200
315
315
Size dia. in mm
6 100
11 140
11 140
rpm
3,500
3,000
3,000
Power rating, max.
kW
39
58
58
Full power at a spindle speed of Torque, max.
rpm Nm
800 460
900 620
900 620
Braking torque, steady state
Nm
340
480
480
in in in in in
9.8
10.2
26.8 –
7.9
15.7 16.5
33.5 –
12.4
15.7 16.5
33.5 12.4 12.4
Main spindle Spindle nose to DIN 55 026 Spindle bearing, front Drehzahl max.
dia. in inch
3.9
5.5
5.5
Main drive hp
ft-lb
ft-lb
52
339
251
78
457
354
78
457
354
Feed drive Rapid-traverse rate X / Z
m/min
ipm
1,772 / 1,181
1,772 / 1,181
Rapid traverse speed Y
m/min
–
–
ipm
45 / 30
–
–
30
1,181
kN lbf
1,236 / 2,473
2,473 / 2,473
Feed force Y
kN
–
–
–
2,473
Ball screw X / Z
dia. in mm
40 / 40
50 / 40
50 / 40
Ball screw in Y
dia. in mm
–
–
40
Quantity dia. in mm
1 – 12 40
1 – 12 40 / 50
1 – 12 40 / 50
Quantity
1
1
1–2
dia. in inch dia. in inch
–
1.6 / 1.6 –
11 / 11
45 / 30
1,772 / 1,181
Feed force X / Z
lbf
5.5 / 11
45 / 30
2.0 / 1.6 –
11 / 11
2,473 / 2,473
11
2.0 / 1.6 1.6
Turning and grinding unit Turning tools / live tools Tool registers, cylindrical shank Grinding spindles
12
dia. in inch
1.6
1.6 / 2.0
1.6 / 2.0
Capacity
VSC 250 DS
VSC 400 DS
VSC 400 DDS
V V V Hz kW
400 24 230 50 30
400 24 230 50 45
400 24 230 50 45
A
80
100
100
Dimension a
mm
2,450
2,650
2,650
Dimension b
mm
1,700
1,825
2,000
Dimension c
mm
3,200
3,700
3,990
Dimension d
mm
1,020
1,100
1,100
Dimension e
approx. mm
3,000
3,500
3,500
Dimension f
approx. mm
2,900
3,100
3,300
kg
8,000
10,000
12,500
Operating voltage Control voltage DC Control voltage AC Frequency Power consumption
hp
Supply line fuse
36
60
60
Dimensions and weights in in in in
approx. in approx. in
Weight
lb
104.3
66.9
71.9
126.0
145.7
40.2
43.3
118.1
137.8
114.2
122.0
17,637
22,046
104.3 78.7
157.1 43.3
137.8
129.9
27,558
c
f
d
a
e
b
96.5
Subject to technical changes
13
At home in the world.
EMAG Gruppen-Vertriebs- und Service GmbH Salach
Cologne
Munich
Austrasse 24
Robert-Perthel-Strasse 79
Zamdorferstrasse 100
73084 Salach
50739 Köln
81677 München
Germany
Germany
Germany
Phone: +49 7162 17-0
Phone: +49 7162 17-0
Phone: +49 89 99886-250
Fax:
Fax:
Fax:
+49 7162 17-820
+49 7162 17-820
+49 89 99886-160
E-mail: info@salach.emag.com
E-mail: info@koeln.emag.com
E-mail: info@muenchen.emag.com
Frankfurt
Leipzig
Austria
Martin-Behaim-Strasse 12
Pittlerstrasse 26
Glaneckerweg 1
63263 Neu-Isenburg
04159 Leipzig
5400 Hallein
Germany
Germany
Austria
Phone: +49 6102 88245-0
Phone: +49 341 4666-0
Phone: +43 6245 76023-0
Fax:
Fax:
Fax:
+49 6102 88245-412
+49 341 4666-014
+43 6245 76023-20
E-mail: info@frankfurt.emag.com
E-mail: info@leipzig.emag.com
E-mail: info@austria.emag.com
NODIER EMAG INDUSTRIE
EMAG (UK) Ltd.
EMAG MEXICO
2, Parc des Fontenelles
Chestnut House,
Colina de la Umbria 10
78870 Bailly
Kingswood Business Park
53140 Boulevares
France
Holyhead Road
Naucalpan Edo. de Mèxico
Phone: +33 130 8047-70
Albrighton
Mexico
Fax:
Wolverhampton WV7 3AU
Phone: +52 55 5374266-5
Great Britain
Fax:
Phone: +44 1902 37609-0
E-mail: info@mexico.emag.com
W O R L D W I D E
+33 130 8047-69
E-mail: info@nodier.emag.com EMAG MAQUINAS HERRAMIENTA S.L.
Fax:
Pasaje Arrahona, no 18
E-mail: info@uk.emag.com
+44 1902 37609-1
Polígono Industrial Santiga
EMAG DO BRASIL Ltda. Rua Schilling, 413
08210 Barberà del Vallès (Barcelona)
EMAG L.L.C. USA
Vila Leopoldina
Spain
38800 Grand River Avenue
05302-001 São Paulo
Phone: +34 93 7195080
Farmington Hills, MI 48335
SP, Brazil
Fax:
USA
Phone: +55 11 38370145
+34 93 7297107
E-mail: info@emh.emag.com ZETA EMAG Srl Viale Longarone 41/A 20080 Zibido S.Giacomo (MI) Italy Phone: +39 02 905942-1 Fax:
+39 02 905942-22
E-mail: info@zeta.emag.com
14
+52 55 5374266-4
Phone: +1 248 477-7440
Fax:
Fax:
E-mail: info@brasil.emag.com
+1 248 477-7784
E-mail: info@usa.emag.com
+55 11 38370145
Denmark
Czech Republic
Belarus
Horsvangen 31
Lolkova 766
ul. Timirjazeva, 65 B, Office 1101
7120 Vejle Ø
103 00 Praha 10 – Kolovraty
220035 Minsk
Denmark
Czech Republic
Belarus
Phone: +45 75 854854
Phone: +420 731 476070
Phone: +375 17 2547730
Fax:
E-mail: mdelis@emag.com
Fax:
+45 75 816276
E-mail: info@daenemark.emag.com
+375 17 2547730
E-mail: info@emag.by Russia
Sweden
ul. Akademika Chelomeya 3/2
Poland
Glasgatan 19B
117630 Moscow
ERALL Poland
73130 Köping
Russia
ul. Elektoralna 19b/m.11
Sweden
Phone: +7 495 287 0960
00-137 Warsaw
Phone: +46 221 40305
Fax:
Poland
E-mail: info@sweden.emag.com
E-mail: info@russia.emag.com
+7 495 287 0961
Phone: +48 022 392 73 22 E-mail: j.tomczak@erall.pl
EMAG Machine Tools (Taicang) Co., Ltd.
EMAG KOREA Ltd.
Building 3, Cang Neng
Rm204, Biz center,
Europe & American Technology Park
SKn Technopark, 124 Sagimakgol-ro,
No. 8 Lou Jiang Rd. (N.)
Sangdaewon-dong, Joongwon-gu,
215400 Taicang
Seongnam City,
P.R. China
Gyeonggi-do, 462-721,
Phone: +86 512 5367-6065
South Korea
Fax:
Phone: +82 31 776-4415
+86 512 5357-5399
E-mail: info@china.emag.com
Fax:
+82 31 776-4419
E-mail: info@korea.emag.com EMAG INDIA Pvt. Ltd. Technology Centre
TAKAMAZ EMAG Ltd.
No. 17/G/46-3, Industrial Suburb,
1-8 Asahigaoka Hakusan-City
2nd Stage, Yeshwantpur,
Ishikawa Japan, 924-0004
Bengaluru – 560 022.
Japan
India
Phone: +81 76 274-1409
Phone: +91 80 42544400
Fax:
Fax:
E-mail: info@takamaz.emag.com
+91 80 42544440
+81 76 274-8530
E-mail: info@india.emag.com EMAG SOUTH AFRICA P.O. Box 2900 Kempton Park 1620 Rep. South Africa Phone: +27 11 39350-70 Fax:
+27 11 39350-64
E-mail: info@southafrica.emag.com
15
199-1-GB/09.2013 · Printed in Germany · © Copyright EMAG ·
Contact us. Now.
www.emag.com Subject to technical changes.