Overview Someco EN

OVERVIEW

SBZ608

CNC machining centre for screwing, drilling and milling operations on pre-cut profiles with or without steel reinforcement. The profiles are loaded and unloaded automatically. The rotation of the NC-controlled gripper from 0° to 180° allows the profile to be clamped in the position that best guarantees the stability of the workpiece during machining; the X movement of the gripper is ensured by linear motors.

BELT LOADING MAGAZINE FOR 14 PROFILES

UP TO 16 ELECTROSPINDLES

PROFILE SECTION 130 x205 mm (W x H)

REINFORCEMENT SCREWING WITH TWO UNITS

MACHINING OPERATIONS FOR PVC AND STAINLESS STEEL REINFORCEMENTS

High-efficiency CNC machining centre for metallic reinforcement screwing combined with drilling and milling operations on pre-cut profiles with or without steel reinforcement. The profiles are loaded and unloaded automatically. The rotation of the NC-controlled gripper from 0° to 180° allows the profile to be clamped in the position that best guarantees the stability of the workpiece during machining; the X movement of the gripper is ensured by linear motors.

PARALLEL MACHINING OF SCREWDRIVER AND MACHINING UNIT

BELT LOADING MAGAZINE FOR 14 PROFILES

UP TO 16 ELECTROSPINDLES

PROFILE SECTION 130 x205 mm (W x H)

MACHINING OPERATIONS FOR PVC AND STAINLESS STEEL REINFORCEMENTS

SBZ610/03

Cutting-off centre with 3 fixed units to cut door and window profiles at -45°/90°/+45°. The rotation of the NC-controlled gripper from 0° to 360° allows the profile to be clamped in the position that best guarantees the stability of the workpiece during machining; the X movement of the gripper is ensured by linear motors. The cutting process is optimised for waste reduction and integrated measuring sensors detect residual workpieces.

CUTTING UNIT WITH THREE FIXED BLADES

BLADE DIAMETER 550 mm

BELT LOADING MAGAZINE FOR 10 PROFILES

HIGH OUTPUT

SBZ616/01

Cutting-off centre with programmable cutting angles for cutting profiles to size for the production of windows, doors and façades. Maximum machining speeds and quality are ensured by an axis-controlled cutting unit. Infeed and outfeed conveyor with continuously adjustable motorised gripper.

BLADE DIAMETER 550 mm

BLADE MOTOR POWER 4 KW

BELT LOADING MAGAZINE FOR 10 PROFILES

SBZ625/26

CNC automated through-feed bar machining line consisting of specific units for milling, drilling, V-grooving, cutting, contouring and reinforcement screwing. The line is designed for high-output production. SBZ 625/26 consists of 2 modular lines:

Line 1, consisting of a milling and cutting module

Line 2, consisting of the screwing unit and all machining modules for machining profiles with steel reinforcements.

The two lines are connected by a flexible dynamic table that allows the entire process to be balanced. The working areas are equipped with cabins designed to combine optimal functionality, accessibility, soundproofing and lighting while fulfilling safety and ergonomics requirements. Configurable layout according to customer requirements. SBZ 625/26 features a localised user interface that allows the operator to follow each machining step clearly and intuitively.

PVC DRILLING UNIT

with metal reinforcement

4-AXIS SPINDLES

HIGH OUTPUT

milling unit with two NC-controlled HEAD and TAIL

cutting unit with three fixed blades unit with 4 simultaneous screwdrivers

machining unit with tool change

SBZSF

Machining centre for screwing and machining PVC segments with metal reinforcements. SBZ SF consists of a horizontal screwing centre with 2 screwing units, a triple drilling unit, a single-tool unit for drilling hinges and horizontal units for assembly drilling on all Z- and L-type frames. As an option, it can be equipped with a multi-tool unit for drilling hinges.

LOADING FEEDER WITH GRIPPER WITH 2 CONTROLLED AXES

HIGH EFFICIENCY DUE TO SYNCHRONISED MOVEMENT OF GRIPPER AND BAR MAGAZINE

PRESETTING FOR INSTALLATION IN-LINE WITH SBZ SM MACHINING CENTRE

CONFIGURABLE LAYOUT

SBZSM

CNC machining centre with 13 axes designed to mill, drill and cut PVC profiles. The unit can be equipped with an integrated contouring module for preparing the PVC profile for welding with Seamless® technology. The dimensional control system for the profile section allows checking if the profile loaded by the operator is the one indicated in the machining list. The clamps ensure correct clamping of the bar thanks to advanced programming based on the profile section. The machining and cutting unit is equipped with a soundproof cabin to reduce environmental noise impact.

LOADING FEEDER WITH GRIPPER WITH 2 CONTROLLED AXES

UP TO 11 ELECTROSPINDLES, 3 OF WHICH CAN BE TILTED

500 mm VERTICAL BLADE FOR -45° TO +45° CUTS

HIGH EFFICIENCY DUE TO SYNCHRONISED MOVEMENT OF GRIPPER AND BAR MAGAZINE

PRESETTING FOR INSTALLATION IN-LINE WITH SBZ SF MACHINING CENTRE

SBZSL

Up to 25-axis through-feed bar automatic CNC machining line for milling, drilling, cutting, contouring and screwing reinforcements. In addition to the SBZ SL2 line, the SBZ SL3 includes the SBZ AS 2/2, the highly efficient automatic reinforcement screwing unit. Installed on the belt magazine that transfers the profiles from the SBZ SM module to the SBZ SF module, the SBZ AS 2/2 consists of a transverse beam on which four controlled torque pneumatic screwdrivers are mounted, which automatically tighten the reinforcement fastening screws, at a pitch defined by the control program. Therefore, unlike the SBZ SL2, the SBZ SF2 module does not have the double screwing unit dedicated to fastening the metal reinforcement to the PVC profile. Furthermore, the presence of two numerical controls guarantees the possibility of managing the reintegration of segments to be reproduced and the exit of those that do not require machining on the entire line. Configurable layout according to customer requirements.

11

ELECTROSPINDLES up to in fixed position (SBZ SM)

loading feeder with gripper with

2 CONTROLLED

AXES

500 mm vertical blade (SBZ SM)

DRILLING UNITS for installation holes, triple drilling and hinges (SBZ SF)

SCREWING UNIT option for high-efficiency (SBZ SL3)

SM1LV SM 2LV

Single-head automatic cycle welding machine for 90° angles and variable angles from 30° to 180° with down-stroking heating plate.

SM 1LV can be equipped with counterblocks and can process all types of standard, acrylic and coated profiles as well as large profiles.

Automatic in-line welding machine with fixed head for 90° angles and mobile head for angles ranging from 30° to 180°. Equipped with vertical clamps sliding on linear guides, SM 2LV can be supplied with counterblocks and can process all types of standard, acrylic and coated profiles. Available with useful length of 2,440 mm and 3,440 mm.

AUTOMATIC SPACING AT END OF WELDING

HEATED LIMITERS FOR BEAD ADJUSTMENT

THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm

DEVICE FOR WELDING THE 4TH CORNER

AUTOMATIC SPACING AT END OF WELDING

HEATED LIMITERS FOR BEAD ADJUSTMENT

THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm

VERSION WITH OR WITHOUT HEATED KNIVES AVAILABLE

SM 3TVH SM4TVH

In-line 3-head automatic cycle welding machine for 90° angles, variable angles ranging from 30° to 180°, T, H and cross welding.

SM 3TVH can be equipped with counterblocks and can process all types of standard, acrylic and coated profiles as well as large profiles. Available with useful length of 3,440 mm and 4,440 mm.

WELD WITH 1 OR MORE HEADS, AND UP TO 2 FRAMES AT THE SAME TIME

AUTOMATIC SPACING AT END OF WELDING

HEATED LIMITERS FOR BEAD ADJUSTMENT

THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm

In-line 4-head automatic cycle welding machine for 90° angles, variable angles ranging from 30° to 180°, T, H and cross welding.

SM 4TVH can be equipped with counterblocks and can process all types of standard, acrylic and coated profiles as well as large profiles. Available with useful length of 3,440, 4,440 and 5,440 mm.

WELD WITH 1 OR MORE HEADS, AND UP TO 3 FRAMES AT THE SAME TIME

AUTOMATIC SPACING AT END OF WELDING

HEATED LIMITERS FOR BEAD ADJUSTMENT

THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm

SM 5TVH

In-line 5-head automatic cycle welding machine for 90° angles, variable angles ranging from 30° to 180°, T, H and cross welding. SM 5TVH can be equipped with counterblocks and can process all types of standard, acrylic and coated profiles as well as large profiles. Available with useful length of 4,440 mm and 5,440 mm.

WELD WITH 1 OR MORE HEADS, AND UP TO 4 FRAMES AT THE SAME TIME

AUTOMATIC SPACING AT END OF WELDING

HEATED LIMITERS FOR BEAD ADJUSTMENT

THE MELTING DEPTH CAN BE SET TO 2.5 OR 3 mm

EV2E

EV 2E is an NC-controlled corner cleaning machine for PVC frames, with 2 interpolating axes and automatic cycle. It is equipped with a blade that allows cleaning the external corner of different profiles. It also has top and bottom units with knife for cleaning the welding beads plus top and bottom units with knives for cleaning the inner corners.

BLADE DIAMETER 300 mm

PROFILE SIZE CONTROL

AUTOMATIC FRAME CENTRING

EASY PROGRAMMING OF THE CLEANING PATH

EV2A/4A

EV 2A is an NC corner cleaning machine with 2 interpolated axes and automatic cycle and able to check the size of the workpiece to be machined. Available in 3 versions: manual, semi-automatic (with rotation table) and automatic (with rotation table and outfeed table). The 275 mm blade allows cleaning of the outer corner, while the upper and lower units with knife clean the beads and inner corners.

EV 4A is an NC corner cleaning machine with 4 interpolated axes and automatic cycle and able to check the size of the workpiece to be machined. Recommended for profiles with complex shapes.

BLADE DIAMETER 275 mm

FRAME HANDLING SYSTEM

PROFILE SIZE CONTROL

AUTOMATIC FRAME CENTRING

SM4H

SM 4H is a horizontal welding machine with four heads and NC axes for PVC and new-generation hybrid profile welding. Coming in two sizes, it allows making frames through the simultaneous welding of the four 90° corners. The user interface is modern and user-friendly. The innovative design meets the principles of ergonomics and safety. Illuminated indicators and welding head movements facilitate the communication between the operator and the machine.

ERGONOMIC LOADING AND AUTOMATIC UNLOADING

ELECTRONIC BEAD SIZE ADJUSTMENT SYSTEM

AVAILABLE FOR WELDS OF C-SHAPED AND C+S-SHAPED FRAMES

UNIVERSAL, STANDARD, ECO-SEAMLESS® AND SEAMLESS® WELDING

USER-FRIENDLY HMI AND EASY PROGRAMMING

SVL4H/4A

The welding and cleaning line for PVC profiles. SVL 4H/4A consists of 5 functional modules: SM 4H, horizontal welding machine with automatic unloading, cooling workbench, frame shifting and rotation table, EV 2A or EV 4A 2- or 4-axis corner cleaning machine and automatic unloading table. The line can be configured according to layout requirements, with frame loading from the right or left. The SM 4H welding machine can be equipped with counterblocks for standard, eco-Seamless® and Seamless® welding, providing maximum flexibility when machining PVC profiles with mixed material coatings, without affecting the welding cycle. The advanced software with an intuitive user interface allows the operator to enter all cycle programming parameters directly on the control.

HORIZONTAL WELDING MACHINE

with NC-controlled axes

automatic unloading unit with

COOLING WORKBENCH CONNECTION

corner cleaning machine with 2 or 4 NCcontrolled axes

frame automatic shifting and

AUTOMATIC

ROTATION

two interconnected process control consoles

INTUITIVE HMI with 24-inch touchscreen monitor

DG142XL

Electronic twin-head cutting-off machine with 550 mm blades for 90° and 45° cuts and pneumatic vertical clamps. Cutting lengths: 3000, 4500, 6000, 7500 mm. Possibility to have the E 390 and 590 control (optional). The controls can handle optimisation and waste management programs, and can be connected to a label printer. DG 142 XL with E 590 Industry 4.0 ready control.

BLADE DIAMETER 550 mm

BLADE MOTOR POWER 4 KW

INTERMEDIATE MANUAL PROFILE SUPPORT

CONNECTION TO HIGH-EFFICIENCY SWARF EXHAUSTER SYSTEM

5.7” TOUCHSCREEN DISPLAY

GLS192B

Cutting-off machine for glazing beads used for high quality cutting of 2 x 45° corners. Simultaneous cutting of rear clip with overlapping mills. The machine features a vertical pneumatic clamping device that enables two glazing beads to be machined at the same time. GLS 192 B is equipped with a swarf removal system with presetting for connection to an exhauster system.

BLADE DIAMETER 200 mm

PRESETTING FOR CONNECTION WITH ROLLER CONVEYORS AND STOP GAUGE

VERTICAL CLAMPS

INTERCHANGEABLE QUICK-COUPLING COUNTERBLOCKS

GLS192P

Cutting-off machine for V-shaped cuts equipped with two blades for 45° cuts. Equipped with two vertical clamping devices as standard. Integrated suction unions for connection to an exhauster. Metered sprayer. Automatic, pedal-controlled cutting-off process. It can be equipped with roller conveyors and stop gauge if required.

BLADE DIAMETER 200 mm

PRESETTING FOR CONNECTION WITH ROLLER CONVEYORS AND STOP GAUGES

VERTICAL CLAMPING DEVICE

INTERCHANGEABLE QUICK-COUPLING COUNTERBLOCKS

WSF3P

Automatic milling machine for condensation drainage slots and ventilation holes on PVC profiles. Three pneumatically driven machining units, running on recirculating ball bearing sliding blocks and independently selectable. Unit tilt is adjustable via angle references. Milling is performed by means of three high-frequency electrospindles; four adjustable pneumatic clamps guarantee clamping of the profile, even of large sections.

3 0.75 KW MOTORS

HORIZONTAL AND VERTICAL CLAMPS WITH LOW PRESSURE DEVICE

MANUAL AND PNEUMATIC REFERENCE STOPS THAT CAN BE DISABLED

ERGONOMIC AND EASY TO USE

CM1H

Milling machine dedicated to machining the contour of PVC and PVC-aluminium profiles pre-cut to 45°. The machine can perform 2 types of machining operations: contouring of Seamless® welding profiles and milling of PVC and aluminium hybrid profiles for welding with universal machines. CM1H features 2 standard electrospindles: one equipped with a blade for end-milling and the other with a tool for contouring machining. A third electrospindle with tool for machining hybrid profiles (mixed technologies) is available.

ELECTROSPINDLE MOTOR POWER 2 KW

BLADE DIAMETER 150 mm

PRESETTING FOR SWARF EXHAUSTER SYSTEM CONNECTION

ADJUSTABLE 15.6‘‘ TOUCHSCREEN DISPLAY

USER-FRIENDLY AND EASY TO PROGRAM HMI

CM4H

Milling machine dedicated to machining the contour of PVC and PVC-aluminium profiles pre-cut to 45°. The machine can perform 2 types of machining operations: contouring of Seamless® welding profiles and milling of PVC and aluminium hybrid profiles for welding with universal machines. CM 4H was designed to be combined with the SM 4H so that a single operator can work in parallel with the welding and milling machine, optimising production processes. It is possible to equip the milling units (2 by 2) with different tools. This allows the simultaneous handling of PVC and/or mixed material profiles (PVC-Alu).

ELECTROSPINDLE MOTOR POWER 2 KW

AVERAGE CYCLE TIME FOR 4 WORKPIECES 75 SEC.

PRESETTING FOR SWARF EXHAUSTER SYSTEM CONNECTION

ADJUSTABLE 15.6‘‘ TOUCHSCREEN DISPLAY

USER-FRIENDLY AND EASY TO PROGRAM HMI

ADSFA

Semi-automatic screwing unit with pneumatic screw feeding for fastening the reinforcement to PVC profiles. Clamping and screwing procedures are carried out through a pedal control. The screwing unit is assembled on a metallic structure equipped with an infeed and outfeed roller conveyor.

SCREWING WITH AUTOMATIC FEED

SCREWING DEPTH AND TORQUE ADJUSTMENT

INFEED AND OUTFEED ROLLER CONVEYOR

PROFILE PNEUMATIC CLAMPING

ME- H ME- R

ME-H is a workbench equipped with drilling units which bore hinge holes on frames with an electronically-controlled axis. It is equipped with two multi-spindle drilling units for drilling hinge holes in aluminium, aluminium/wood and PVC with internal reinforcement. In layouts, it can be positioned for both in-line and island processes.

ELECTROSPINDLE MOTOR POWER

1.7 KW

DRILLING OF HOLES FOR THREE OR MORE HINGES IN VARIABLE POSITIONS

POSSIBILITY TO DRILL WALLMOUNTING HOLES

MANUAL FRAME POSITIONING

ME-R is a workbench equipped with a PVC frame trimming blade with two controlled axes with a semi-automatic cycle. It is equipped with an NC cutting unit with adjustable feeding speed. Suitable for restoration profile trimming. In layouts, it can be positioned for both in-line and island processes. Presetting for swarf exhauster connection.

BLADE MOTOR POWER 2.2 KW

BLADE DIAMETER 400 mm

PNEUMATIC FRAME LOCKING SYSTEM

WITH LONGITUDINAL PRESSURE PLATE

WORKPIECE REFERENCE STOP NEAR THE MACHINING UNIT

ABSH2

Automatic workbench for the automated screwing of hardware with uniform or variable pitch on door and window frames, with large worktable that allows large sashes to be handled and rotated. It can be programmed via a console or can receive data from a hardware management system which automatically programs machine operations. Two screwdrivers with automatic screw feed process two sides of the frame at the same time.

H2B VERSION WITH HARDWARE STORAGE WITH 8 COMPARTMENTS ON THE WORKBENCH AND 42 IN THE UPPER MAGAZINE

H2 VERSION WITH HARDWARE STORAGE WITH 24 COMPARTMENTS ON THE WORKBENCH AND 70 IN THE UPPER MAGAZINE

FRAME AUTOMATIC SHIFTING AND ROTATION

NC SHEARER FOR CUTTING PERIMETER HARDWARE TO SIZE

AUTOMATIC TRANSFER SYSTEM TO VERTICAL SASH MAGAZINE

FAZ 2800

Assembly centre for the installation of hardware on PVC window sashes. Optimisation of sash processes by combining the different work steps in one workstation. Pneumatically tilting assembly workbench, pneumatically movable sash measuring and centring device. Two stop blocks for different sash widths.

MOVABLE SCREWING UNIT WITH PNEUMATIC HEIGHT ADJUSTMENT

HARDWARE PUNCH WITH STOPS

ADDITIONAL UNITS AVAILABLE FOR DIFFERENT TYPES OF DRILLING AND MILLING OPERATIONS

TABLE SUPPORT WITH PVC SLIDING STRIPS

The product data, descriptions and illustrations appearing in this catalogue are shown for advertising purposes; they are given as examples only, and shall not be binding on the manufacturer or the vendor under any circumstances. For marketing reasons, products may be reproduced or portrayed with non-standard configurations, colours or optional extras, in older versions or withspecial customisations or different technical characteristics, possibly for supervening manufacturing reasons. The manufacturer and the vendor reserve the right to make any modification whatsoever to the products. Please contact the sales personnel if you have any queries.