ASME Valves and Valve automation
ASME Valves and valve automation Integral system vision
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The upstream, midstream & downstream sectors and chemical & petrochemical industries set very high standards for components and systems for the fluid management. With more than 120 years of experience, ERIKS offers customised solutions for flow-related projects. In addition to our product portfolio, our added value comprises various services with regard to the engineering, assembly and testing of automated valves. Our extensive project experience, as manufacturer/distributor, enables us to manage your project in the smallest details, anywhere in the world. Of course, you decide on ERIKS’s role in your project: distributor, logistical expert, consultant, engineering partner or total project supplier. One thing is certain: we always focus on your application and project.
Customised total solutions In ERIKS’s view, flow control covers numerous aspects with regard to controlling medium flows in a system, including a risk assessment and guaranteeing safety for man and the environment.
Based on a broad and varied product portfolio of renowned A-brands including our own Econ® label - we offer total solutions in the fields of: • Hand valves and automated valves (electric, pneumatic, hydraulic) • Instrument engineering and process control • Assembled systems and customer-specific applications
Branche-oriented expertise Thanks to our extensive experience in your sector you can rely on expert and complete advice about the technology for your preferred application. We start with a thorough analysis of your application, on the basis of which we choose the best solution, in consultation with you, of course. If required, we will present the product or system design in 3D, enabling you to immediately see if the intended configuration and connections fit in your system. After approval of the design, the product or system is assembled and tested in one of our workshops, so that it can be rapidly implemented in your system. This reduces production interruptions to a minimum. Our Field Service Team can organise further support for your system.
Renowned A-brands ERIKS supplies a complete range of renowned A-brands. This enables us to comply with your Approved manufacturers list / Vendor list. Valves AE Valves ARI Asahi ATV BAC Bonney Forge Crane Econ (ERIKS) Firsa Fluicon Fluoroseal Goodwin JC Korea Unicom Larsen & Toubro LVF Master Flo Neway
Orbinox Pan Korea Pibiviesse RBR Ritag Saunders Shipham Sisto Smith Valve (ERIKS) Spirax Sarco Stockham VAG Valves Enterprise (ERIKS) Valvosider Xomox (Crane) YDF
Process Control ABB Airtorque Alcatraz AMG Pesch (ERIKS) ARI ASCO Numatics ATC Auma Bettis Biffi Burkert CEF Safety Systems El-O-Matic Emerson Fike Gestra Herion Honeywell
Leser Limitorque Metso Mobrey Netherlocks Norbro Pepperl+Fuchs Rembe Rotork Siemens Spirax Sarco TLV Westlock Wika
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Customer-oriented organisation Oil & Gas Industries
Project management from one source ERIKS is a leading supplier of valves and related equipment for the ASME-oriented industry. In order to guarantee the quality and progress of your project, we have an expert project team available for you. This team is responsible for your entire order, including expediting, inspection and document control.
Tank Storage
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Refinery
Oil & Gas Industries
Our added value: • • • • • •
More than 120 years experience Branche-specific expertise Impeccable project document control (a.o. GA drawings, material and test certificates, inspection certificates, progress reports) Management of international projects in the field of piping equipment Dedicated account teams for the MRO market Ample availability of valves, instrumentation and related equipment from our own stocks
Extensive supplier management Worldwide expediting, inspections, packaging and delivery • FAT and pressure tests • Field Service Team: professional service engineers for technical support (globally, 24/7) • Valve Automation Centre: assembly of valves and actuators with extensive guarantee • Commissioning and supervision on site • •
(Petro)chemical Industry
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Project approach Our early involvement The Front End Engineering & Design of a project is an important phase in a project. If you engage ERIKS as early as the FEED phase of your project, you will fully benefit from our expertise. By discussing and analysing your project with our specialists early, you will prevent adjustments during the execution phase. As a result, your project will be realised within schedule and budget. During the FEED phase we study all technical aspects and any problems of your project and prepare a rough cost estimate. In order to gain an insight into your objectives and the specific requirements attached to your project, we communicate with all relevant third parties: engineers, buyers, constructors, contractors, suppliers. Getting involved in your project at an early stage enables us to identify all potential risks in time and - in close cooperation with you and other stakeholders - develop solutions that will last the entire lifecycle of your project.
Pre-Feed
Advantages of our approaches Good defined project scope Standardization • Optimized project schedule and budget • Reduced project risks • Fixed and competitive pricing • More effective production planning • Increased process efficiencies • •
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Direct lines of communication Reduced transaction and overall costs
Feed Feed Contractor
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Detail Engineering
Pre-Feed / Feed | • • • • • • • • •
During project development stage
Review of industry specifications Review of project specifications Review of applications Review of manufacturer specifications Review of actuation philosophy Identify best practices based on ERIKS’s past experience Pre-Material Take Off (MTO) based on P&ID Provide estimates of production lead time(s) Perform cost evaluation & identify possible savings
EPC | During order execution stage Strategic Review meetings involving all key stakeholders Establish communication lines for expediting, documentation, inspection, shipping. • Manage sub-suppliers • Provide progress- and expediting reports • Provide contractual “Engineering documents” • Provide field support (commissioning, supervision) • Correction of defects, if any • Manage spare parts program • Training of maintenace engineers •
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EPC | During order stage Provide key manufacturers list Provide manufacturing procedures • Provide weight & dimensional data • Define expectation of supplier • Create frame work agreement • Reserve production space • Place orders for long lead items • Start entering commodity items •
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Execution
Construction & Start-up
Maintenance
EPC Contractor
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Manufacturing Quality own brands In addition to the Econ® label, ERIKS also supplies own brands, VE®, Smith and AMG, which are manufactured within the ERIKS group.
Econ® products such as gate, globe, check valves, ball valves and actuators, are designed and manufactured under our own management, on the basis of buyer requirements and in accordance with our own standards for quality and operational reliability. In order to safeguard quality, our internationally operating Valve Quality Development Team continuously checks each product, both during the manufacturing and purchasing processes. All information in relation to the ordering process and product specifications are stored in a central, internationally accessible database. This will safeguard the quality of our Econ® products. As such, Econ® products guarantee continuous high quality and attractive price.
Dual expanding plug valves Thanks to the innovative design and excellent service, the VE® product is highly appreciated. Our VE® dual expanding plug valves have been approved by the most prominent industrial businesses in the fields of tank storage, refining, transhipment and maritime and aviation tank systems.
Gate, Globe, Check valves Under the Smith brand name - one of the oldest and most prominent brands for API 602 valves in the industry - we offer you a wide range of forged steel gate, globe & check valves for applications in the oil and gas industries, refining, the petrochemical industry and a host of other industries. In addition to standard products we can also supply specials, such as valves for cryogen applications, fast and in accordance with your preferred specifications.
Actuators Pneumatic rack & pinion actuators from AMG can be assembled with virtually all types of ball valves, plug valves, butterfly valves and selector valves for applications in all branches of industry. Due to the compact structure and high quality, these pneumatic actuators are mainly used in applications that demand the highest degree of process reliability.
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Assembly
ERIKS can provide actuation and tailored control system solutions for new and existing valves. Our Valve Automation Center can support the needs of a single actuator assembly or those of a complex project. Automation of virtually any valve including quarter turn, multi-turn, short stroke linear precision type and other.
Key elements of our services include: Design of valve, actuator & control system assemblies Fitting of actuators & control systems • Design, manufacture and fitting of mounting kits
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Control systems , hydraulic power units, etc Functional testing
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Valve Automation Centre Large and complex valve assemblies
In our well-equipped Valve Automation Centre, valves are assembled with corresponding electric, pneumatic, hydraulic, or gas over oil actuators. The modification of valves and assembly of optional accessories is of course also something we offer. For the serial assembly of large valves and actuators, the Valve Automation Centre uses up-to-date workshop facilities. Testing and certification
Specials / Engineered solutions
In order to safeguard maximum operation of these assembled products and systems, valves (up to DN1200 / 48�) are tested for pressure by means of modern test benches, in accordance with standards such as ISO 5208, API6A, API6D, API 598 and EN12266. Classification agencies can also test the valves in-house. Furthermore, ERIKS is certified by Lloyd’s Register for the issue of tonnage certificates for safety equipment. By undertaking these activities under our own management, we can give you an extensive warranty on the functioning of the applications.
During the past few years, ERIKS has developed into an experienced system supplier and manufacturer of specials. Our engineers have extensive knowledge of applications and practical experience and are perfectly capable of developing solid solutions for the optimisation of your processes. Furthermore, ERIKS is ISO 9001-2008-certified, including design paragraph. This means we can design client-specific products for you, in accordance with PED guidelines.
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Main hubs: Houston - Rotterdam - Dubai
Valves and instrumentation stock â‚Ź 75 million worldwide In combination with ERIKS, ERIKS has a global network of branches, strategic distribution locations and production facilities. This enables us to guarantee the highest degree of supply reliability, regardless of the scope of your project. Thanks to our strong
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local presence, we can seamlessly gear our products, systems and services to the specific wishes and needs of branches, anywhere in the world. After all, our people know exactly what is happening locally. As a result, our logistical services are characterised by quality, speed and maximum product availability.
Our company is part of ERIKS, a leading organisation with more than 65 subsidiaries and more than 450 branches in 27 countries. ERIKS’ geographical focus of activities lies in Western Europe and the United States. ERIKS also has branches in the Middle East and South East Asia. ERIKS offers you a stable organisation, an innovative product portfolio, unique purchasing benefits and excellent logistical services. The group is part of the multinational, family owned business, SHV.
Expertise in all aspects of the logistics process Our logistical performance is the sum of numerous critical success factors that influence the end result, such as: • A thorough expertise in the field of materials management • Focus on product standardisation
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Technical product support Efficient stock management Procurement expertise and procurement process efficiency Effective supplier management
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Products - Oil, Gas and Petrochemical applications Ball Valves (forged/cast) • • • •
Floating Ball Valves (end entry, split body) Trunnion Mounted Ball Valves (top enty, fully welded, split body) Three-Way Ball Valves (2 & 4 seats, L & T port) Metal Seated Ball Valves
Gate, Globe- & Check Valves (forged/cast) Low Pressure Gate-, Globe- & Check Valves (bolted bonnet) High Pressure Gate-, Globe- & Check Valves (welded-, bolted-, pressure sealed bonnet) • Bellows Sealed Gate-, Globe Valves • Through Conduit Slab Gate Valves • Parallel Slide Gate Valves • Y-Type Globe Valves • Dual Plate Check Valves (retainerless) • Nozzle Check Valves • Swing & Tilting Disc Check Valves • Piston/Lift Check Valves • •
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Others Multiport Selector Valves (MSV) Instrument (Isolation) Valves • Jacketed Valves • DB&B Valves • Locking Systems • Steam Traps • Strainers • Gaskets & Sealing Products • Hoses & Couplings • •
Pressure Classes •
Butterfly Valves Resilient Seated Butterfly Valves Double Offset Valves (non-fire safe, fire-safe, metal seated) • Triple Offset Butterfly Valves (metal seated) •
Tank Blanketing Regulators Breather Valves Rupture Discs Choke Valves
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ASME Class 150 - 4500 API Class 3000 - 15000
Temperature Range
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Plug Valves • •
Dual Expanding Plug Valves Sleeve & Lubricated Plug Valves
Safety Relief Valves
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Spring Operated Safety Valves High Pressure Pilot Operated Safety Valves Low Pressure Pilot Operated Safety Valves Safety Selector and Changeover Valves
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1/4” - 88”
End-connections Flanged (FF, RF, RTJ, LMF/LFF) Butt-weld • Socket-weld • Threaded • Transition/pup pieces •
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-254°C to +815°C
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Actuation Pneumatic (rack & pinion, scoth yoke, compact) Electric (intelligent, compact) • Hydraulic • Gas-over-Oil
Controls • •
Solenoid Valves Position Monitoring Devices Positioners (pneumatic, electro-pneumatic) Fieldbus Communication Modules
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Features a.o.
Materials of Construction a.o.
NACE SIL • HIPPS • TA Luft • Zero Fugitive Emission • Zero Leakage Shut-off • Fire Safe • Anti Static • Cavity Free
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Services a.o. Chemical Hydro Carbon • Low Temperature • High Temperature • Cryogenic • Chlorine • Hydrogen • Sour • HF Alkylation • Vacuum • Severe • Steam • Thermal Oil • Throtthling • High Cycle • End of line • Control • Shut-off • On-off • Modulating • Sub-sea • •
WCB/A105N - (Carbon Steel) LCC/LF2 - (Carbon Steel, Low Temperature Service) LC1/LC2/LC3/LF3 - (Carbon Steel, Low Temperature Service) WC1/F1 - (High Temperature Service) F12 - (1 Chrome) WC6/F11 - (1 ¼ Chrome) WC9/F22 - (2 ¼ Chrome) C5/F5 - (5 Chrome ) C12(A)/F9/F91 - (9 Chrome) CF3M/F316L (Stainless Steel, Low Carbon) CF8M/F316 (Stainless Steel) CF8C/F347 (Stainless Steel, High Temperature Service) CD3MN/F51 (Duplex 2205 Stainless Steel) CD4MCu/F53 (Super Duplex 2205 Stainless Steel) CK3MCuN/F44 (Super Austentic 6 Mo) CN7M/A20 (Alloy 20) M35-1/MONEL (Monel 400) N-12MN/HAST B (Hastelloy B) CW12MW/HAST C (Hastelloy C) CU5MCuC/ INCOLOY (Incoloy 825) CW6MC/ INCONEL (Inconel 625)
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ERIKS bv | Flow Control
Oil & Gas
(Petro)chemical | Tankstorage
Cypresbaan 63, 2908 LT Capelle a/d IJssel P.O. Box 8988, 3009 TJ Rotterdam The Netherlands
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Worldwide locations | www.eriks.com/en/locations
+31 (0)10 284 11 60
projecten@eriks.nl W www.eriks.nl E
+31 (0)10 284 11 40
chp@eriks.nl W www.eriks.nl E