ERIKS AMG Complete Product Range Brochure

AMG ACTUATORS COMPLETE PRODUCT RANGE

®

QUALITY IS OUR DRIVE

®

Under the names PESCH, AMG and ABK, we are manufacturers and suppliers of complete solutions for valves, pneumatic actuators and controls.

We are active world wide, supported by a network of sales representatives and distributors, supported by our own subsidiaries and group companies.

Our activities comprise the design, manufacturing and sales of high quality pneumatic rack and pinion actuators and related control equipment. These are combined with standard valves from recognised brands or, in case of “ABK”, with customised, tailor made solutions, of our own production.

The compact design, high performance valves and actuators of AMG - PESCH are specified where fluids are to be safely and efficiently transmitted in all fields of flow technology and automation.

In addition to the company headquarters in Cologne, another site is operated in Merseburg (Germany).

AMG - Pesch is supported by a reliable team of around 80 employees with a wide-range of expertise, many years of experience and Know-how, a mature and extensive product range and the latest technology in the field of flow technology and automation.

These factors have made the company one of Germany’s leading providers to this industry.

The acquisition of the main assets and commercial activities of AMG-Pesch by ERIKS in 2011 will allow us to continue completing and developing our product range and to further increase customer satisfaction. Please contact us- we would be happy to provide you with more details and help in choosing your ideal combination. In addition, being part of ERIKS, we can offer you a wide range portfolio of technical products (www.eriks.com).

Quality is our drive

2

Overview pneumatic actuators

SAD / SAF Series

a) robust and longlife b) with travel stop module

SAD / SAF 120°/135°/180°

for multi-way-valves

SAD High Performance

for special applications

SADT / SADF

for high torques from 3850 to 14900 Nm

SAD / SAF

with hydraulic damping

HD

DAD / DAF

for dosing processes

DAD / DAF, modified

mechanical partial stroke

Stainless Steel Series

for underwater use

AMG - PESCH GmbH

3

DOUBLE-PISTON QUARTER TURN ACTUATORS

Advantages of the SAD / SAF series The safe, reliable and long service life of AMG actuators is guaranteed by the rod guided pistons: Tilting free motion of the pistons Prevents O-ring wear Smooth and uniform rotary motion Prevents stick-slip effects at low operating pressure and slow motion Fixed rotary angle 0° and 90° Precise end positions, by machined travel stops Unintended change of end positions during operation excluded 500.000 cycles guaranteed (open and close) Expected life time 3.000.000 cycles Applied Regulations, approvals ATEX acc. to guideline 94 / 9 / EG , Zone 1 (Gas) und 21 (Dust) SIL 3 acc. IEC 61508 DIN EN ISO 5211 VDI / VDE 3845 DIN EN 15714 - 3

5

end caps Protected by a high grade cathodic electrodeposition coating, inside / outside, to prevent corrosion Spray tests acc. to DIN EN 9227 (former DIN 50021) Cross-cut tested acc. to DIN EN ISO 2409

Fasteners Screws of high grade stainless steel Circlip and spacer ring stainless steel

4

Safety spring cartridges Captured spring cartridges, free of non-ferrous materials Easy and safe assembly / disassembly One spring is equivalent to 0,5 bar air pressure Corrosion protected by delta tone / delta seal coating

4

1

2

Housing

Pinion shaft

Extruded aluminium

High strength stainless steel (1.4021)

Precise CNC machining

Corrosion resistant

Corrosion and wear protected by multi-layer

Inner square on 45° and 90° position

anodising with embedded colour pigments

High quality self lubricating

Interface actuator / valve acc. to DIN EN ISO 5211

shaft bearing material

Interface for signal transmitters and pilot valves

Maintenance free

according to VDI / VDE 3845 (NAMUR)

90° +/- 3°

0° +/- 3°

OPTION Adjustable travel stop module 0°+/-3° to 90°+/-3° Outside pressurised housing Shaft of stainless steel (1.4021 / 1.4305), with own bearing, separately sealed Suitable for heavy duty applications (high dynamic forces)

3

Piston & guide rods Long life due to rod guided pistons Wide toothing width for high load capacity Maintenance free sliding bearing guides Machined toothing Machined travel stops Optimum piston guidance via long and pressure resistant slide bearings Polished rods, made of stainless steel (1.4021)

AMG - PESCH GmbH

5

Series SAD / SAF

TYPE SAD / SAF Characteristics

•

Rotation angle set at 90°

•

Long life due to guide rods

•

Pinion and screws made of stainless steel

•

High-quality bearing materials for pinion and pistons

Torque [Nm] (6 bar working pressure) Double acting

15

33

75

107

204

302

555

735

1120

1790

2270

2910

5220

Single acting

5

12

27

38

73

107

197

261

400

636

894

1060

1870

05 10 15 20 25

Size

30 33 35 40 42 43 45 50

SAD / SAF DESIGN features

•

•

Rod-guided pistons

Lateral forces will be absorbed and transmitted into the end caps

6

•

Precise angle of rotation (all components machined)

•

High availability and long service life

•

Spray tests acc. to DIN EN 9227 (former DIN 50021)

•

Cross-cut tested acc. to DIN EN ISO 2409

DOUBLE-PISTON QUARTER TURN ACTUATORS

TYPE SAD / SAF THE SERIES WITH TRAVEL STOP MODULE

•

Adjustable travel stop module 0°+/-3° to 90°+/-3°

•

Inner rotation angle from - 3° up to +10°

•

Outer rotation angle from +80° up to 93°

•

Optionally lockable, to hold valves in their end-position

•

Displacements and vibrations caused by flow effects will be safely absorbed and kept out of the actuator

•

DIN EN ISO 5211 maintained

Torque [Nm] (6 bar working pressure) Double acting

15

33

75

107

204

302

555

735

1120

1790

2270

2910

5220

Single acting

5

12

27

38

73

107

197

261

400

636

894

1060

1870

05 10 15 20 25

Size

30 33 35 40 42 43 45 50

AMG - PESCH GmbH

7

SAD High Performance

2.

1.

Ad

di Pr tion ec al isi sli on de 3. be be Ad ar ar di in in tio g gs bu na sh lg 4. in ui Ad gs d e d be 5. ition a Vi al rin to g gs 6. n O rea se H r de ro igh ing ds p s po , s rec t ta is in ion le ss gu st ide ee l

TYPE SAD HP High performance actuator for Special requirements

•

High operating frequency

•

Short operating-time

•

High-performance grease

•

1. Additional slide bearings

•

2. Precision bearing bushings

•

3. Additional guide bearings

•

4. Additional grease depot

•

5. Viton O-rings

•

6. High precision guide rods, stainless steel

SADT / SADF

TYPE SADT / SADF Double acting AT 6 BAR WORKING PRESSURE

The actuators of the series SADT / SADF achieve their high torques by tandem pistons

•

SADT 45/60

8982 Nm

•

SADT 50/70

14880 Nm

Spring close AT 4,5 BAR WORKING PRESSURE

•

SADF 45/60

2146 Nm

•

8

SADF 50/70

3846 Nm

SAD / SAF 120°/ 135°/ 180°

TYPE SAD / SAF SAD DOUBLE ACTING

•

Rotation angle adjustable at 120° +/- 5° in the end-position

•

Fixed rotation angle set at 135°

•

Rotation angle adjustable at 180° +/- 5° in the end-position

•

Pneumatically middle centered at 90° (SAD-M) 0°-90°-180°

•

Example of application: diverter and 3-way-valves

SAF SINGLE ACTING

•

Rotation angle can be adjusted at 180° +/- 5° in the end-position

•

Spring-centered middle position at 90° (SAF-M) 0°-90°-180°

Torque [Nm] (6 bar working pressure) Double acting

75

107

204

302

555

735

1120

1790

Single acting

27

38

73

107

197

261

400

636

15 20

Size

25 30 33 35 40 42

AMG - PESCH GmbH

9

Dosing actuator DAD / DAF

TYPE DAD / DAF Characteristics

The dosing actuator offers two different angles of rotation

Normal operation:

fixed rotation-angle 0° to 90°

Dosing mode:

adjustable at any position

between 0 ° and 90 °

•

DAD double-acting self locking in case of lose of air supply

•

DAF single acting regularly closed in case of lose of air supply

Normal operation:

St

Ro

ta

ro k

e

ry

ac

lim

tu

ita

at

tio

or

n

de

Pa he ft to en m st ju Ad

Operating principle

vic

rti

e

al

St

ro k

e

Also suitable for Partial-Stroke-application

The actuator works like a standard single or double acting type.

The operation is controlled by a 3/2 or 5/2 solenoid valve

Dosing mode: The dosing pistons are activated by an additional solenoid valve

Rotation angle adjustable at any position between 0 ° and 90 °

Torque [Nm] (6 bar working pressure) Double acting

33

75

107

204

302

555

735

1120

1790

Single acting

12

27

38

73

107

197

261

400

636

10 15 20

Size

25 30 33 35 40 42

10

Partial Stroke applications

options Electronic solutions

Pneumatic actuator with positioner

•

Use of standard components

•

Partial Stroke variably adjustable

•

Remote-controlled or local activation

•

Partial Stroke Test can be triggered automatically

•

Electronically documented test results

Close 90°

x

Partial Stroke

Open

Pneumatic solutions

Rotary actuators with additional pneumatic valves

•

Remote controlled or locally activated

•

Partial Stroke angle mechanically adjustable

•

Cost-effective solution

MECHANICAL SOLUTIONS

Actuators with Partial Stroke function (DAD / DAF) or with external module

•

Mechanical Partial-Stroke-stops

•

Remote controlled or locally activated

•

High reliability due to mechanical solution

•

Simple, robust and cost-effective

AMG - PESCH GmbH

11

SAD / SAF HD

TYPE SAD / SAF HD ROTARY ACTUATOR WITH HYDRAULIC DAMPING

•

Adjustable operation times

•

To avoid pressure impacts in the piping system

•

Operation time independent from working pressure

Torque [Nm] (6 bar working pressure) Double acting

107

204

302

555

735

1120

1790

2910

Single acting

38

73

107

197

261

400

636

1060

20 25

Size

30 33 35 40 42 45

12

STAINLESS STEEL SERIES

TYPE STAINLESS STEEL Characteristics

•

High corrosion protection, also in oxygen-rich water

•

Suitable for use in salt water and ambience

•

High reliability trough long life lubrication, maintenance-free

•

All external parts made of V4A (1.4571) steel

•

Standardised interfaces acc to DIN EN ISO 5211

•

Pinion features:

•

•

high-strength, acid-resistant stainless steel

•

special lubrication for long life

•

guided by maintenance-free sliding bushes

Aluminium pistons with extra wide toothing for smooth running

•

Torques range from 1000 Nm to 10.000 Nm

•

Limit switch boxes available in stainless steel

•

Rod guided pistons

•

Maintenance-free slip bearings

•

Transversal and tilting moments absorbed by guide rods

•

Lateral forces will be absorbed and transmitted into the end caps

•

Long service life and maximum availability guaranteed

Torque [Nm] (6 bar working pressure) Double acting 40

Size

42 43 45 50 50/50

13

1.120

1.790

2.385

2.910

5.220

10.400

Connecting options for accessories

Limit switch box for signaling of end position

Solenoid valve for quarter turn actuator control

COUPLING & BRACKET to connect valve and actuator

MANUAL EMERGENCY GEAR for manual operation of the actuator

PINION SHAFT EXTENSION to keep away extreme process temperatures from the actuator, to implement a leaking advice, monitoring of functionality and tightness

VALVES

Ball valves

all designs featuring a

Plug valves

rotary movement, such as

Butterfly valves Control valves

AMG - PESCH GmbH

14

LOCATIONS

®

Subsidiary

QUALITY IS OUR DRIVE [v2] A4 ENG 15

ERIKS vestigingen Stromingstechniek

ERIKS Servicecenters

Alkmaar Toermalijnstraat 5 1812 RL Alkmaar T (072) 514 15 14 F (072) 515 56 45 E info@eriks.nl

Alkmaar Saffierstraat 3 1812 RM Alkmaar T (072) 514 17 17 F (072) 514 16 25 E esc.alkmaar@eriks.nl

Eindhoven Industrieweg 15 5627 BS Eindhoven T (040) 291 19 00 F (040) 291 19 09 E eindhoven@eriks.nl

Terneuzen Communicatielaan 27 b 4538 BV Terneuzen T (0115) 64 10 00 F (0115) 64 10 09 E terneuzen@eriks.nl

Capelle aan den IJssel Cypresbaan 63 2908 LT Capelle a/d IJssel T (010) 284 11 00 F (010) 451 68 51 E info@econosto.com

Amsterdam Dynamostraat 46 1014 BK Amsterdam-Westpoort T (020) 448 96 10 F (020) 613 77 65 E amsterdam@eriks.nl

Elsloo Business Park Stein 157 6181 MA Elsloo LB T (046) 428 80 30 F (046) 428 80 59 E elsloo@eriks.nl

Zwolle Ampèrestraat 27 8013 PT Zwolle T (038) 467 29 20 F (038) 467 29 29 E zwolle@eriks.nl

Elsloo Business Park Stein 157 6181 MA Elsloo LB T (046) 428 80 30 F (046) 428 80 59 E elsloo@eriks.nl

Arnhem Pieter Calandweg 46 6827 BK Arnhem T (026) 362 92 44 F (026) 361 00 63 E arnhem@eriks.nl

Gouda Marconistraat 117 2809 PG Gouda T (0182) 33 11 60 F (0182) 37 82 02 E gouda@eriks.nl

Rotterdam-Rijnmond Shannonweg 33, Haven 5079 3197 LG Rotterdam-Botlek T (010) 231 34 00 F (010) 296 96 18 E rijnmond@eriks.nl

Bergen op Zoom Van Konijnenburgweg 44 b 4612 PL Bergen op Zoom T (0164) 27 55 44 F (0164) 27 55 49 E bergenopzoom@eriks.nl

Groningen Rouaanstraat 8 9723 CD Groningen T (050) 368 49 99 F (050) 368 49 98 E groningen@eriks.nl

Delfzijl Deltaweg 30 9936 HK Farmsum T (0596) 63 38 20 F (0596) 63 38 29 E delfzijl@eriks.nl

Hengelo Hassinkweg 16 7556 BV Hengelo T (074) 291 57 57 F (074) 291 59 39 E hengelo@eriks.nl

Den Haag Neckar 2 2491 BD Den Haag T (070) 381 84 84 F (070) 381 84 36 E denhaag@eriks.nl

Leeuwarden James Wattstraat 19 8912 AS Leeuwarden T (058) 215 05 87 F (058) 215 85 16 E leeuwarden@eriks.nl

Ede Galvanistraat 34 6716 AE Ede T (0318) 43 96 14 F (0318) 64 01 04 E ede@eriks.nl

Roermond Ada Byronweg 11 6045 GM Roermond T (0475) 37 22 70 F (0475) 37 23 05 E roermond@eriks.nl

Eerbeek Loubergweg 19 6961 EJ Eerbeek T (0313) 67 95 00 F (0313) 65 47 68 E eerbeek@eriks.nl

Rotterdam-Rijnmond Shannonweg 33, Haven 5079 3197 LG Rotterdam-Botlek T (010) 231 34 00 F (010) 296 96 18 E rijnmond@eriks.nl

Volg ERIKS online:

www.eriks.nl/socialmedia

www.eriks.nl shop.eriks.nl