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Company Focus
by Dean Tseng, Fastener World
First-rate Clinching Fastener Manufacturer
Dongguan Grand Metal Manufactory From OEM to Independent R&D Founded in September 2003, Dongguan Grand Metal offers various standard clinching fasteners including A286 SP clinching nuts, ISO13918-compliant welded screws and studs, PSMcompliant expansion fasteners and clinching nuts. The company was initially an OEM to domestic clients before it began independent research and development on standard clinching fasteners. It went beyond by recruiting German specialists to do welding tests and mounting to sheet to optimize design. It studies welded fasteners performance and provides clients with solutions to clinching.
High Quality Manufacturing Equipment for Automotive Grade Products
China Fastener World no.63/2021
Dongguan Grand Metal has a full set of clinching products from size M2 to M12, using good materials from qualified steel plants guaranteeing 50% higher quality and performance (torsion, thrust) than what the industry requires. The company is on par with automotive industry quality and is certified to IATF 16949. It offers Dacromet and Zinc-Nickel alloy surface treatment as well as eco-friendly electroplating and heat treatment.
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Contact: General Manager Jason Zhu Email: jasonzhu@grandametal.com Its equipment originates mainly from Taiwan and Germany known for high quality and therefore is stable and highly precise. It also has auto packaging machines, auto optical sorting machines and auto feeding machines that it developed with suppliers.
300% Capacity, 20% Revenue Growth The company is backed by certificates and guarantees quality. It exports up to 800 million pieces of fasteners a year which take up 60% of its total sales and target sales in Europe, Asia Pacific, the U.S., Singapore, India, New Zealand, Russia, Australia and South America. Its new plant in Yangjiang City of Guangdong Province is expected to increase capacity by 300% and will commence operation in 2022. Overseas warehouses are planned to come up in the next two to three years to shorten lead time. Today, Dongguan Grand Metal has emerged as a first-rate clinching fastener manufacturer with a more than 20% expected growth in future revenues.
Fastener World News
Fastener World News compiled by Fastener World
Industry Update The Ministry of Productive Development of Argentina issued a report numbered 573/2021 on September 22 regarding the second final sunset review of anti-dumping measures on carbon steel fasteners from China, stating to carry on the anti-dumping measures confirmed in a report numbered 1181 back in 2015 which continue to set the minimum FOB price at USD 4.67 per kilogram. This translates to imposing an anti-dumping tax which is the balance of minimum import price and landed price on the involved products. The measures are effective for 5 years from the date of the announcement. The products involved are standard or thick carbon steel fasteners with outer diameters between 60.3 mm and 323.8 mm and manufactured to ASME B16.9, ASTM A234 and equivalent standards such as IRAM 2607, not including 180-degree elbows, reducing elbows and carbon steel tees under tax numbers 7307.19.20 and 7307.93.00 by MERCOSUR.
China’s Energy Consumption Control Policy Suppresses or Pauses Domestic Steel Industry Production In early September, China issued an energy consumption policy that sets the targets for controlling tot a l en e rg y con su mpt ion by provinces, autonomous regions, and administrative regions of municipalities, to monitor and audit all government levels. Restrictions on the steel industry are taken up a notch across many government segments and measures to reduce production are implemented in many places. Guangxi, Jiangsu, and Yunnan governments require many large steel companies to cut down another 20% of the production planned for September, thus leading to prominent initial results. According to the statistics by China Iron and Steel Association, the first half of September recorded daily crude steel production of 2.04 million tons, down 0.38%, and daily steel production of 1.93 million tons, down 7.61%. Recently, steel plants in various places have been implementing production control. Harbor stocks are reducing at a lower pace and hence there is serious harbor congestion. Supply is
Analysis of China’s Fastener Market (2020-2021) 2021 sees the U.S. and Europe reopen markets in tandem with the increase of vaccination. Countries are in full throttle to reboot economy and infrastructure construction. Benefitting from this trend, the steel and fastener industry is warming up. However, the export will be subject to impact as the EU announced an anti-dumping investigation on certain steel fasteners imported from China. The investigation covers wood screws, self-taping screws, other screws, bolts with head shapes and bolts with washers. According to statistics by General Administration of Customs of China, China exported around 3.06 million tons of fasteners in 2020, down 3.47%, and the export value was USD 6.97 billion, up 2.05%. China’s fastener import was more stabilized in 2020, totaling around 272 thousand tons, up 1.87%, and the import value was USD 2.79 billion, down 6.06%. Overall, the added value and average export price of China’s fasteners were lower. The average export price was USD 2.33 per kilogram, and the average import price was USD 10.83 per kilogram which was nearly 5 times the average export price.
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Argentina Made 2nd Final Sunset Review of Anti-dumping Measures on Carbon Steel Fasteners from China
expected to increase steadily. There is not enough momentum for iron ore price to turn upwards with the backdrop of stronger supply and weaker demand. The iron ore price is expected to continue downwards after September.
Fastener World News Import Statistics 2019-2020 Volume (10,000 Tons)
Change (%)
Value (USD 100 Million)
Change (%)
2019
26.7
-15.7%
29.7
-7.70
2020
27.2
1.87%
27.9
-6.06
Top Des�na�ons for China's Fastener Export in 2020 The U.S., 12.13% Vietnam, 7.02% Russia, 5.67%
Source: General Administration of Customs of China
Germany, 4.46%
Volume Change (10,000 Tons) (%)
Value (USD 100 Million)
Change (%)
2019
317
-3.7%
68.3
3.7
2020
306
-3.47%
69.7
2.05
Source: General Administration of Customs of China
China Fastener Average Import & Export Price 2019-2020 2019
2020
Average Import Price(USD/1,000KG)
11.24
10.83
Average Export Price(USD/1,000KG)
2.08
2.33
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Source: General Administration of Customs of China
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Japan, 3.93%
Others, 63.25%
Export Statistics 2019-2020
S. Korea, 3.54%
The U.S.
Vietnam
Russia
Germany
Japan
S. Korea
Others
Developing Diversified Markets for the Belt and Road Initiative The U.S. and Europe are important markets for China’s fastener export, but the export has shrunk as a result of the anti-dumping measures by the EU and the trade war between China and the U.S. Because of low concentration in the fastener export market, the Chinese fastener industry could take a further step in the future in developing markets that fall within the Belt and Road Initiative, considering that the increased ties in the relationship between China and African countries can help develop the Belt
Fastener World News and Road Initiative and provide the fastener industry with an advantageous point. The first factor is the support via China’s preferential policies and clauses, and an example is the new industrial parks under construction in Uganda and Kenya. The second factor is that the products sold in these countries are not at low prices and it provides a price edge for China’s fasteners. Additionally, the infrastructure in these countries require a large amount of fasteners, hardware, machines, high-end equipment and automotive parts. The market is huge and so is the profit margin. Perhaps for the Chinese fastener companies, it is worth considering the benefits of Belt and Road Initiative and working on developing diversified export markets.
China’s Autmotive Components Export Surged in the First 8 Months of 2021 According to statistics by General Administration of Customs of China, China exported RMB 316.58 billion worth of autmotive components in the first 8 months of 2021, up 34.6% from the same period fo 2020 and up more than 9 times the value recorded in 2019 (RMB 31.22 billion). Despite the fact that global automotive production is declining, China’s autmotive components export in the first 8 months of 2021 increased over 30%. One of the factors is increased orders, and another is lower invetory rate in overseas user markets; therefore, the second half of 2021 sees apparent increase in orders across the whole market.
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The world’s automotive production is decreasing as a result of shortage of semiconductors in the U.S. and Europe. Carmakers’ demand for automotive components are less but the demand remains strong in the new energy car and after sale markets. The After Sale Components Division of China Automobile Dealers Association points out that OEM service is decreasing because car sales are dropping. With the conversion to new energy cars, many components will go through a change. Engine and transmission gear related product sales will go downwards with the development of new energy cars, while chassis, electrical engineering, battery and electronic control will go up. The after market is on a fast growth path with the aging of cars and their popularization as well as their capacity.
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Fastener World News According to statistics by Shanghai Customs, R M B 9 6.6 bi l l io n wo r t h of a u t o m o t ive components have been exported from Shanghai’s harbors, up 36.4%, mainly to the U.S., the EU and Japan. Although the number of orders for China’s automotive components has exploded and factories are busy with production, local companies are excited but also worried about the surging material and freight prices. Therefore, their universal solution is to pursue innovative R&D and increase product prices.
Russia Imposes 15% Provisional Export Tariffs on Certain Metals The Government of Russian Federation has announced to impose the export tariffs of at least 15% each on steel, nickel, aluminum, and copper since Aug. 1st, 2021 and this measure officially comes into effect and will be effetive through the end of this year. According to the measure, copper is subject to a tariff rate of US$1,226 per ton; nickel is subject to a tariff rate of US$2,321 per ton; aluminum is subject to a tariff rate of US$254 per ton; however, rates for steel products differ from each other, and in the “hot rolled steel” category, it is at least US$115 per ton. The measure is aimed at protecting national defense and construction industries in Russia from the impact of hiking material costs. As the aluminum output of United Co Rusal International represents around 10% of the global total and the nickel output of Norilsk Nickel represents around 20% of the global total, and Russia itself is also the world’s 3rd largest steel exporter (mainly shipping to Europe), it is expected that such a measure will cause a significant impact on the global metal supply market. Some analysts also estimated that, since several consumers in Taiwan and Asian countries import steel scrap, semi-finished steel billets, and hot rolled steel from Russia, plus the recent plunge of China’s export, the capacity to supply Asian market may be become tighter.
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USITC Makes Determinations in Five-Year (Sunset) Reviews Concerning Steel Nails from Korea, Malaysia, Oman, Taiwan, and Vietnam T h e U. S . I n t e r n a t i o n a l T r a d e Commission (USITC) determined that revoking the existing antidumping and countervailing duty orders on imports of steel nails from Korea, Malaysia, Oman, Taiwan, and Vietnam would be likely to lead to continuation or recurrence of material injury within a reasonably foreseeable time. As a result of the Commission’s affirmative determinations, the existing orders on imports of this product from Korea, Malaysia, Oman, Taiwan, and Vietnam will remain in place. Chair Jason E. Kearns, Vice Chair Randolph J. Stayin, and Commissioners David S. Johanson, Rhonda K. Schmidtlein, and Amy A. Karpel voted in the affirmative. Today’s action comes under the fiveyear (sunset) review process required by the Uruguay Round Agreements
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Act. The Commission’s public report Steel Nails from Korea, Malaysia, Oman, Taiwan, and Vietnam (Inv. Nos. 701-TA-521 and 731-TA-1252-1255 and 1257 (Review), USITC Publication 5200, May 2021) will contain the views of the Commission and information developed during the reviews. The report has been available on June 18, 2021 and can be accessed on the USITC website at: https://www.usitc. gov/commission_publications_library.
Vietnam Steel Export to EU up 5 Folds in First 5 Months of 2021 According to the data of Vietnamese Customs, Vietnam's steel export reached 980 thousand tons at an export value of USD 833 million this May, down 4% in volume and up 8.2% in value from this April. The total export volume reached 4.88 million tons in the first 5 months of 2021 at a total export value of USD 3.61 billion, up 61.6% in volume and up 117% in value from the same period last year. The EU, China, Cambodia, Malaysia and Mexico are the top 5 destinations for Vietnamese steel products. In the first 5 months of 2021, Vietnam grew 500% (at 713 thousand tons) in steel export to the EU, 200% to China (at 1.1 million tons), a nd 250% to Mexico (at 293 t housa nd tons). The significant growth in Vietnam's steel export to the EU could be attributed to the European UnionVietnam Free Trade Agreement (EVFTA). This also means that Vietnamese companies have acquired standardized production lines and are capable of meeting the stringent requirements and demand by the countries they export to.
Fastener World News 4 Companies (Fastener & Hardware) Enter the “2021 Top 1,000 Taiwanese Companies in China” According to the database by China Credit Information Service, of all entrants to the “2021 Top 1,000 Taiwanese Companies in China”, four are fastener and/or hardware companies. The overall net profit margin of the thousand entrants turned from negative to positive after two consecutive years (2018 and 2019) of negative growth, and hit a record high with a 5.76% pre-tax profit margin. Additionally, the four Taiwanese fastener and/or hardware companies have all moved up in the ranking. Regarding revenue growth, Walsin Lihwa and Hama Naka Shoukin Industry exhibit a growth exceeding 30%. The pre-tax profit margin of Hama Naka Shoukin Industry is the highest at 40% and exhibits high competitiveness. Fastener price and volume increased in 2020. Taiwanese companies face the challenge of a business paradigm shift during the U.S./ China trade war in the aftermath of the pandemic, seeking vibrant market demand in China. They will gradually break from the pattern of emphasizing foreign trade over domestic sales and pivot towards balanced domestic and overseas sales. 2021 2020 2019 Net Revenue Ranking Ranking Ranking (RMB 1,000)
Revenue Net Profit Pre-tax Profit Growth Margin (RMB 1,000) (%) (%)
Company Name
Parent Company
27
60
76
20,211,861
39.63
61,604
0.30
Nanjing Walsin Metal
Walsin Lihwa
283
346
381
1,688,108
0.58
255,019
15.10
Xinrixing Precision Electron (Suzhou)
Xinrixing
433
680
701
966,936
32.32
412,351
41.36
793
989
989
383,810
-1.92
10,556
2.75
Hamamatsu Yuanyuan Hama Naka Metal Products Shoukin Industry (Kunshan) Chun Yu
China Fastener World no.63/2021
Chunyu (Dongguan) Hardware Products
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Fastener World News
Companies Development Certain McLaren Cars Recalled for Safety Concerns with Banjo Bolts McLaren Automotive Distribution (Shanghai) recalled 9 vehicles imported in 2020 under the models 570s Spider, 720s (Coupe and Spider), 600lt Spider and GT, manufactured between July 2 2019 and February 13 2020. The affected vehicles may have been assembled with banjo bolts lacking holes for hydraulic fluid to flow into the calipers. There would be no braking effect on the affected corner of the vehicle. The vehicle could pull to the left or the right, increasing the risk of collision especially in braking at high speed.” McLaren will check the banjo bolts for the recalled vehicles for free, and if McLaren spots incorrect assembly, the bolts will be replaced to eliminate safety concerns. As an alternative solution to an emergency, if the driver spots the vehicle pulling to one side when braking, the driver should stop using the vehicle immediately and contact a sales agent to handle the issue.
OFCO's June Revenue up 327% with Optimism for H2 2021 Taiwan's OFCO reported its consolidated revenue in June at NTD 362 million, up 327% from the same month last year. The consolidated revenue for the first 6 months of 2021 was NTD 1.7 billion, up 283.09% from the same period last year.
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OFCO said, due to the fact that Chinese steel fasteners are recently subject to import registration in the EU, the EU'S AD investigation against Chinese fasteners, short supply and surging demand in the global steel market, and steel prices being pushed to new heights, OFCO is now seeing a strong growth in order acceptance. To cope with increased orders, OFCO has ordered 11 sets of fastener forming machines and 11 sets of threading machines from Chun Zu, which is expected to increase its monthly capacity by 10%-15%. According to OFCO president, OFCO's main fastener business is expected to continuously perform quite well in the second half of this year.
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Fastener World News Nitto Seiko's 2nd Indonesia Plant Now Offers Vertically Integrated Production PT. NITTO ALAM INDONESIA starting with 30 employees was founded in 1985 with the total investment value of 700 million Rupiah. Its second plant inaugurated in Bekasi on August 2018 is dedicated to introducing automated production to provide automotive and other industry clients with high quality and shorter lead times. The so-called automated production system means that the plant has the equipment for heading, threading, heat treatment, electroplating, inspection and packaging. It took the plant 3 years to establish a vertically integrated production system, helping shorten lead time by around 30%. The plant will target the Japanese manufacturing cluster in Bekasi on the outskirts of Jakarta, and provide them with screws, bolts, anchors and other special cold forged products.
Chun Yu Expects to See Continuous Customers' Orders Through the End of 2021 The wire rod price adjustment for the third quarter of 2021 announced by Taiwan CSC is lower than what the market had expected, giving Chun Yu an upper edge in cost competitiveness and a boost in its revenue and profit gains. With t he outlook of a g radual i ncrease i n t he global fastener demand which is expected to peak before Christmas, the orders placed to Chun Yu is expected to continue through the fourth quarter of this year. Chun Yu President Huei-Jeng Lin said that the strong post-COVID demand in the U.S., Europe and China as well as reshoring of many Taiwanese businesses helped drive up the steel demand. The second quarter of this year continues with a rise in both wire price and volume as well as a large amount of fastener and wire orders placed to Chun Yu's 3 major manufacturing bases in Taiwan, Indonesia, and China. The company's revenue set a new high in May at NTD 970 million. Meanwhile, the leading industrial & automotive fastener supplier, Boltun, benefiting from the same cost competitiveness, also sees its manufacturing already scheduled through the fourth quarter of this year. Another wire rod supply giant, Tycoons, also expects to see continuous customers' orders through the fourth quarter of this year.
Acquisitions Bülte Acquires the Fasteners’ Division of Werit China Fastener World no.63/2021
The summer of 2021 marks a new milestone in the history of Bülte. The Bülte Group, which has been active in the manufacture of plastic fasteners and protection products since 1956, is now extending the scope of its activity by acquiring the specialised plastic fasteners division of the company Werit in Germany. Negotiations were concluded at the end of June 2021 between Mr Schneider (Werit) / Mr Stein (Werit) and Stefan Bülte, President of the Bülte Group. The acquisition represents a strategic turning point in BÜLTE's business policy and a new direction for the future.
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Fastener World News With this investment, Bülte is expanding its tooling range which will enable the company to further improve both quality and manufacturing efficiency. It will also strengthen its position in the Eastern and Northern European markets. Bülte will continue to maintain its current production facilities, mainly in Germany, thus maintaining and confirming its "made in Germany" criteria for ever greater quality, flexibility and reactivity. Like Bülte, the Werit Group is a family-owned company with production sites throughout Europe. Fou nded i n 1949 by t he engi neers Wil helm Schneider and his son Helmhold, the company with its headquarters in Germany is celebrating its 72nd anniversary this year. Another similarity to Bülte, which is celebrating 65 years of continuous existence this year. Specialising in thermoplastics for injection moulding and blow moulding technology, Werit will concentrate on its other business areas. The BÜLTE Group will further strengthen its market position in the field of plastic fasteners by taking over a longstanding market companion.
TFC Acquires GLR Fasteners Inc.
China Fastener World no.63/2021
Triangle Fastener Corporation (TFC) is excited to announce t h e a cq u i sit io n of GLR Fasteners Inc., located in San Jose, Califor nia. GLR is a d ist r ibut or of fasteners used in roofing and glazing applications and has serviced the San Francisco Bay area since 1977. This acquisition expands its coverage in the Bay Area by providing customers with local access to the complete line of Triangle Fastener products and services.
They look forward to serving and partnering with all current customers of Steel City Bolt and Screw. Operations of Steel City Bolt and Screw will be consolidated into the production facility at their corporate headquarters in Birmingham, Alabama. In doing this, the level of service they can offer their valued customers will be increased. Customer service remains paramount at Birmingham Fastener; in-turn, all Steel City Bolt and Screw customers will become valued partners of Birmingham Fastener and be serviced as a top priority.
Association Jim Derry Awarded NFDA’s 2021 Fastener Professional of the Year Award The National Fastener Distributors Association is pleased to announce the 2021 recipient of its Fastener Professional of t he Yea r awa rd is Ji m Der r y of Field (Machesney Park, Illinois). The Fastener Professional of the Year award was created by NFDA to honor individuals and companies that make a substantial positive impact on people’s lives.
GLR will immediately become TFC's 24th branch. To ensure continuity, Gloria Rubalcava and her entire GLR team will continue to run the daily operations. The branch is located at 1425 Koll Circle #104, San Jose, CA 95122.
Jim and his brother Bill purchased Field Fastener in 1990. As president and CEO, Jim focuses on Field’s long-term strategic plan and ensures that their partners love Field. He is dedicated to enhancing Field’s world-class culture that creates an environment that allows their team members to thrive and that is a competitive advantage in the marketplace. Field’s culture has been recognized by Great Places to Work and Inc. Magazine as being one of the best small places to work in America. The culture at Field is critical to the growth of the company, averaging 19% per year growth since 1990 and has been on Inc. Magazine’s fastest-growing private companies eight times in the past ten years. The overall goal of Field’s 10-year strategic plan is to improve lives, and Jim is committed to improving the lives of the Field team members, their families, Field’s customers and suppliers, and the communities in which Field operates. Under Jim’s leadership in 2020, Field created the Do Good Team. This initiative allows their team members to volunteer up to 40 hours per year focusing on charities of interest to them. The focus of this benefit is to allow their team members to spend a significant amount of time volunteering in the communities they operate.
Birmingham Fastener Has Acquired Steel City Bolt and Screw
Jim along with Bill Derry founded The Derry Foundation, which supports educational initiatives. The foundation provided funds toward the engineering building at Rock Valley College located in Rockford, Illinois. It also helps fund Rock Valley’s scholarship program. Jim is also a current board member and past president of Carpenter’s Place, which provides the tools necessary for rebuilding the lives of the homeless. He is a Six Sigma Black Belt and believes strongly in lean principles to drive efficiency, continuous improvement, and innovation. Jim has a mechanical engineering degree from the University of Illinois. Jim received his award at the Professional Fastener of the Year Virtual Celebration on September 10. Nominations for the next Fastener Professional of the Year award will open in January 2022.
Birmingham Fastener is delighted to announce their recent acquisition of Steel City Bolt and Screw.
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Russian News
BelZAN to Replace Foreign Fasteners with Russian-made Fasteners on LADA Vesta and XRAY T h e Be l e b e evs k y p l a n t Av t o n o r m a l (BelZAN), managed by RT-Capital of the State Corporation Rostec, under a contract with JSC AVTOVAZ for developing and supplying fasteners for passenger cars in the Vesta and XRAY series, has started manufacturing products. Deliveries have begun in August 2021. In a short time, the plant created design documentation for developing 34 new types of auto fasteners for models of the LADA Vesta and XRAY series, worked out the manufacturing technology of parts and carried out a fullscale preparation and mastered production. By the end of this year, BelZAN plans to supply up to 10 million units of fasteners with increased corrosion resistance, which will be used in the assembly of bodies and the installation of units on cars. “Last year, the plant concentrated its efforts on expanding the range of products and passing certification by leading domestic and foreign car manufacturers. Confirmed conformity of the company's products to the highest quality standards allowed us to receive new orders this year and already increased the production of components by 15% compared to the same period in 2020. After passing the quality audit of AVTOVAZ, the plant received an order to develop new types of automotive fasteners for cars of the Vesta and XRAY series. Today, the share of BelZAN's products supplied for these models is about 15%, and it will double after delivery,” said Kirill Fyodorov, General Director of RT-Capital LLC. In the Russian market the share of BelZAN’s fasteners for the automotive industry is about 36%. The plant is the main fastener supplier for KAMAZ, AVTOVAZ, Volkswagen, GAZ Group, Aurus and others.
Developing Fasteners from New Steel Grades T.Sh. Galiakhmetov, Director for Technical Development of BelZan, introduced plans to master the production of fasteners in new steel grades 36MnB4, 32CrB4 and 42CrMo4 to the participants in the conference “Fasteners. Quality and Responsibility”. Manufacturing pilot batches of fasteners is planned for the current year. He noted the need for mastering the production of fasteners of strength classes 8.8 and 10.9 in Russia. It is economically and technologically expedient to use two steel grades for long parts in the automotive industry.
Russian Steel Responds to the Introduction of Export Duties with a List of Negative Consequences In the case of the introducing export duties on metals from August 1, the profit of the companies will decrease by tens of billions of rubles, and the contributions to the budget will be noticeably reduced, said the group of companies "Russian Steel". Metallurgists, who were previously accused by the government of "screwing up" the state, also threatened that the development of the situation could eventually "increase social tension in the regions." T he group estimates in accorda nce wit h two scenarios - if the current market conditions persist and prices decline. In the first case, according to the group's calculations, exports will decrease by a million tons, or about 40 billion rubles, and profits by 150 billion. The total deductions to the state budget will fall by 30 billion rubles, according to the association. In the second case, the decrease in export supplies should reach 2.5 million tons, or about 75 billion rubles. In this case, the profit will fall by 180 billion, and the budget will miss about 51 billion, "Russian Steel" emphasized. The group also stated that the introduction of duties will reduce the investment attractiveness of the sector and hinder job creation, various social programs and the modernization of enterprises. "Russian Steel" believes that the decision on duties should be finalized and clarified together with representatives of the industry, "in order to reduce the negative impact on the development of domestic ferrous metallurgy". On June 25, the government approved of temporary duties on the export of metals, effective August 1 to December 31 this year. The Group of Fer rous Metallurgy Enter prises "Russia n St e el" u n it es t he la rgest producers of metallurgical products in Russia. The Association was founded in 2001. The current members of the group are: EvrazHolding LLC, NLMK PJSC, MMK PJSC, OEMK OJSC (Metalloinvest Management Company LLC), Mechel PJSC, OMK AO , PAO Severstal, PAO TMK and OOO UK PMH.
OSPAZ and Hilti Announces Partnership Hilti and OSPAZ have begun negotiations to agree on a contract under which the Oryol plant of the Severstal hardware group will produce threaded rods. “Our company operates in accordance with quality and environmental management standards and strictly monitors all processes, while we are always open for cooperation and ready to improve production. Compliance with the high standards of a Western brand and the start of cooperation with Hilti is yet another proof of the quality of our work”, - comments Alexei Erenichev, director of the Oryol Steel Rolling Plant.
“Loca l izat ion not on ly helps us to be competitive in terms of price and flexibility, but also creates new jobs, increases the expertise of local manufacturers and improves our position in the field of sustainability by optimizing logistics,” commented Gemil Polat, Head of Contract Manufacturing at Hilti Russia.
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Russian News Severstal Metiz has Mastered over 80 New Types of Products
The Production of the Russian Equipment for Applying Zinc Coatings Has been Launched
T he Cherepovets ent er pr ises Sever st a lmetiz, Severstal Kanaty and the Oryol Steel Plant have mastered the production of 81 new types of products. "Severstal-metiz" mastered the production of new types of wire, fasteners for railways. The company also modernized the galvanizing unit, which allows simultaneous production of galvanized and phosphate wire. Oryol Steel Plant in the first six months of 2021 added 40 new products, 85 percent of which are fasteners.
Director of Khimsintez LLC (Dzerzhinsk, Nizhny Novgorod Region) V. Chumakov told the participants of the Conference “Fasteners, Quality and Responsibility" on the development of the Russian industries regarding the application of zinc coatings. He gave information on the new coating, Netoks Zn LF. There was a marked increase in the use of zinc coatings in Russia. The speaker presented domestic equipment for applying zinc coatings. The company "ArtTron" (Dzerzhinsk, Nizhny Novgorod region), with the consulting support of LLC "AntikorTech" (St. Petersburg), has created the first centrifuge in Russia for applying zinc coating. Launching a small coating installation that does not require a laboratory, treatment facilities, or a large staff of employees is a fairly convenient solution for fastener manufacturing companies.
“The development of new types of products is the result of our work on import substitution, entering new markets and constant dialogue with customers. Severstal-metiz products meet not only the needs of customers, but also all the necessary industry norms and standards, which is confirmed by our certification documents," commented Denis Tavrikov, commercial director of Severstal-metiz.
Expanding Production of Railway Fasteners
China Fastener World no.63/2021
Severstal-metiz put into operation new lines for the production of railway fasteners. Severstal-metiz has extensive experience in the production of railroad fasteners of various types. Also, Severstal-metiz is the exclusive supplier of Vossloh rail fastening elements. “The new lines will allow us to provide all our customers with the required volume of products”, comments General Director of Severstal-metiz.
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MMK-METIZ Passed Tests of Bolts for Rail Fastenings & Launched a Galvanizing Line for Galvanizing Small Fasteners MMK-METIZ carried out standard tests of bolts for railway in accordance with GOST 16017-2014. The products have passed the tests. As part of the investment program for 2020-2025, MMK-METIZ has launched a fully automated line for galvanizing small fasteners in diameters from 6 to 12 mm. The capacity of this line is 250 tons per month.
Russian News The Study of the Operation of High-strength Steels in Bolted Joints is Included by the Ministry of Construction in the Applied Research Program
In Russia, several tens of thousands of bridges require major repairs, of which about 3000 bridges require immediate repair, including metal railway bridges. High-strength bolts with small dimensions are able to provide a detachable connection that is not inferior in strength to a welded one and surpasses a riveted one. The use of bolts of a new type in the design and reconstruction of metal bridges will provide, among other advantages, the ability to be used in various climatic conditions. High-strength bolts of northern design can be used in harsh climates down to -60 °C or average cold temperatures down to -40 °C. The study is planned to be carried out in 2021 at the expense of the federal budget.
Oryol Steel Rolling Plant’s Anchors are Used in the Construction of Kursk NPP-2 When erecting reactor buildings, builders use flexible anchor stops from Oryol Steel Rolling Plant. “When constructing such structures, the main thing is reliability and safety. For the production of flexible stops, we use special steel - hard, but at the same time plastic, we carefully select the annealing temperature to increase strength. The fasteners that we supply for the nuclear power plant have already been tested by time and have been used in the construction of many infrastructure facilities”, - comments Aleksey Erenichev, director of Oryol Steel Rolling Plant. News provided by Alexander Ostashov, editor of “Fasteners, Adhesives, Tools and...” Magazine
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The Russian Ministry of Construction approved the Applied Scientific Research Program for 2021. It includes a study of the operation of high-strength steels C390 and C440 in bolted joints. At present, as noted in the Program, there is no unified and standardized method for determining the mechanical properties of bolted joints made of high-strength steel C390 and C440; C390 and C440, therefore, the properties of rolled products at low temperatures are not taken into account. The lack of a unified methodology imposes a limitation on the possibility of using high-strength rolled products in bolted joints in the design and manufacture of metal structures.
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Brazilian News
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Book addresses the successful trajectory of the founder of Jomarca
US$ 457 Million Worth of Fasteners Imported in the First Half of 2021 Ended the first half, the Brazilian Ministry of Industry and Commerce recorded more than US$ 457 million worth of imported fasteners (in steel, iron, and other metals). The total import value was 32.1% higher than the same period in 2020. In volume, it was 98,650.51 tons, 59.3% higher than the same period last year.
Italy 9.7%
France 4.4% S. Korea
China 23%
3.2%
USA 16%
Japan 9.9%
Migrating from Portugal to Brazil at the age of 12 in 1954, João Marques Castelhano worked for some important Brazilian fastener companies in his youth, such as Fibam (closed) and Elbrus. After he resigned from Elbrus, he founded Jomarca at just 28 years of age in 1969. Currently, Jomarca is one of the biggest fastener manufacturers in South America, with more than one thousand employees and a capacity to produce more than 50 thousand fasteners per year. On December 5th, the Portuguese João Marques Castelhano will be 80 years old. João will announce his retirement on the same date.
Import Jan-Jun US$ 457.1 million Germany 11%
A Life Story of João Marques Castelhano
Taiwan 3.9%
Sweden 3.0%
The life of João and Jomarca as well as his family and successors are written in a book, which he started at the 50th anniversary of the company in 2019 and completed in 2021.
India 2.3%
Export Jan-Jun US$ 66.31 million
Argentina 28%
Paraguay 11% USA 18%
France 6.7%
Germany 4.6%
Uruguay 2.9%
Bolivia 3.9%
Mexico 2.8%
Chile 2.5%
Colombia and India 2.4%
Throughout 2020 the value was US$ 683.63 million in value and 125,068.4 tons in volume.
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In value, China remains at the top among the ten largest fastener supplier countries, with a share of 23% in Brazil, followed by USA, 16%; Germany, 11%; Japan, 9.9%; Italy, 9.7%; France, 4.4%; Taiwan, 3.9%; South Korea, 3.2%; Sweden, 3.0%; India, 2.3%. Meanwhile, in the first half the Brazilian fastener export reached US$ 66.31 million, up just 1.5%. However, due to currency depreciation, the export volume grew 246.5% to 35,744.99 tons. Brazil exported 26,925.62 tons of fasteners in 2020, with an export value of US$ 136.81 million. Among the ten largest fastener export destinations for Brazil, Argentina was the largest in value, accounting for 28%. USA was second with a share of 18%. Paraguay was next, 11%; France, 6.7%; Germany, 4.6%; Bolivia, 3.9%; Uruguay, 2.9%; Mexico, 2.8%; Chile, 2.5%; Colombia and India were tied at 2.4%.
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The biggest trade show for the auto parts sector in South America will take place on November 9-13
Automec is Confirmed with Visitors With an annual GDP near US$ 1.9 trillion, and a predicted production of more than 2.5 million automotive vehicles and 1.1 million motorcycles up to the end of December, Brazil has given no trade fair for two consecutive years. However, Automec, the International Auto Parts, Equipment and Services Trade Show has confirmed to take place on November 9 to 13, held in the Expo Center North pavilion, in São Paulo city, SP, according to the official Press Office. The 15th edition of Automec perhaps is going to be the first and unique trade show in the country since 2019. Meanwhile, the event will include some fastener companies with industrial plants and/or offices in Brazil, such as Caillau (France), Growermetal (Italy) and the Fey, Metalmatrix, Naschold and ZM. However, as things get better with vaccination in progress, local exhibitors will form teams and purchase booths to participate.
Brazilian News Ingepal: Back to the Game
Motorcycle Production is up
On 04/22/2021, the State Court of Justice in São Paulo State in São Paulo City (Brazil) released a report closing the judicial review involving the company Indústrias Gerais de Parafusos Ingepal Ltda., a process which was started in 2013.
"Motoboy" is a nickname used commonly in Brazil to identify who provides home deliver y ser vice including almost everything bought by people, such as food, electronic The home delivery service has devices, books and others. These been a keyword in commerce ser vices genera l ly a re done by due the global pandemic younger people around 18 - 35 years age old who use motorcycles as transport vehicles.
That was great news for the Brazilian fastener industry, above all for Ingepal as one of most important manufacturers of bolts, nuts, and other similar special parts.
Most of motoboys use motorcycles, whose engines are 100cc up to 190 cc, models that correspond to around 80% of Brazilian production in total. As these services have risen – so much so that the online food ordering and delivery platform Uber Eats has increased globally in income by 224%, just in Q4 2020 – this delivery service probably is one of the reasons for the recent production growth of motorcycle makers in Brazil. Dra. Laura Melle Santiago and José Roberto Santiago (directors)
Despite the pandemic and shortage in raw materials, parts and pieces, from January to April 2021 the domestic motorcycle production (part of them operating under the CKD system) reached 359,621 units, but it could break 377 thousand units if April didn't have 3 workdays less because of the holidays, according to the Abraciclo (the Brazilian Association of Manufacturers of Motorcycles, Mopeds, Scooters, Bicycles and Similar). However, during the first 4 months of 2021 there was a 2.28% fall, compared with the same, and normal period in 2019 (367,986 units), but there was a rise of 20.16% BRAZILIAN MOTORCYCLE PRODUCTION compared with 2020 2018 2019 2020 2021 (299,278 units).
Currently certified to ISO 9001:2015 and IATF 16949:2016, Ingepal composes itself as a strong provider in the supply chain covering automotive (buses and trucks), solar energy, roads and agricultural machines, railroad-subways, construction and mainly mining industries. Currently, its annual fastener capacity is more than 1,000 tons per month, especially because during “those hard days” the heritage was carefully well maintained, including its modern machines by Chun Zu, National Machiner y, Nedsch roef and Sacma, as well as a sophisticated laboratory, all installed on its own industrial unit spanning 30 thousand square meters in which 14 thousand meters comprise the building. The closing judgment reached the newsroom of Revista do Parafuso (The Fastener Brazil Magazine) through an enthusiastic message from Dra. Laura Melle Santiago and José Roberto Santiago, both directors from the company founded in 1960, and right now they are back to the fastener game. News provided by: Sergio Milatias, Editor of Revista do Parafuso (The Fastener Brazil Magazine) milatias@revistadoparafuso.com.br www.revistadoparafuso.com
January February March April Four-month Total Year Total
81.319 83.644 94.632 88.373
83.920 100.292 53.631 101.305 94.442 58.014 91.535 102.865 125.756 91.226 1.679 122.220 367,986 299,278 359,621 266.649 (▲38.00%) (▼18.66%) (▲20.16%) 1,107,758 961,986 1,036,788 _ (▲6.84%) (▼13.16%) Source: Abraciclo (www.abraciclo.com.br)
Metalbo Founder Has Passed Away The Metalbo fastener company family said goodbye to Gerhardt Böving on May 15, 2021, in Rio do Sul town, Santa Catarina State, Brazil. In 1960 Gerhardt Böving and Edgar Arnold joined to run Rex Máquinas, a machinery industry provider for local fastener manufacture companies. After a rename came Industrial Rex. From 1967 to the 1970s, the company became a fastener manufacturer. The company has been separated since 1987. Currently, there are two most important fastener companies in Brazil: one is the Industrial Rex Ltda., managed by the Arnold family; the other is Metalbo Indústria de Fixadores Metálicos Ltda., managed by the Böving family.
Gerhardt Böving & Metalbo factory
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José Roberto Santiago
If this trend is to sustain throughout this year, the total production can go further to 1,060,000 units until the end of this year.
Cover Story
Industrial Co., Ltd.
New Plant up at Yearend Targeting Extraordinary Business Opportunity In 2021 the world sees multiple countries lowering social restrictions that lead to purchasers scrambling to buy fasteners and related products, as well as manufacturers trying to get their goods into the only few containers left available for export. The explosive demand as such is expected to persist into next year and probably much beyond. Hisener is one of the top fastener traders and manufactures in China and provides European, Russian, U.S. and South American customers with over 4,000 types of fasteners. Eyeing this extraordinary demand, Hisener is underway towards intelligent manufacturing and high capacity. By doing so, it is planning to grow beyond its current 17% growth rate and exceed its current capacity of 87 thousand tons in order to secure its position as one of the world's largest fastener suppliers.
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Support from Scores of Suppliers “If you want fasteners, just ask us.” The company has 150 partnering suppliers who are carefully chosen to help speed up delivering products to buyers. It also offers inventory service dedicated to Chinese clients. You can count on the quality, too, because Hisener is certified to CE EN14592 on structural fasteners and CE EN 14566 on mechanical fasteners and is well-acclaimed by European clients. Its Timber Screws sell well in the European DIY market. All the production process is certified to ISO9001 and re-audited and adjusted every year to strictly monitor and control via a digitalized ERP system. It has dimension measuring instruments, metallurgy analyzers, mechanical testers and surface analyzers in its laboratory for quality inspection to secure product quality for clients. It also has its own fastener factory, a packaging line for DIY products and a warehouse. The packaging line’s monthly output can fill about 50 containers. Hisener can do the best to provide what clients need.
by Dean Tseng, Fastener World
Continuing Upgrade to Intelligent Manufacturing T h e c o m p a ny i s a bl e t o connect each production process by conti nuously upg ra d i ng and improving the automatic inventory and scanning system. This greatly reduces logistics costs and improves the plant’s operating efficiency, making products more cost-competitive. Hisener will continue on its evolution into a smart plant by increasing investment in R&D, production and DIY packaging.
Capacity Will Go up a Notch After Yearend The company purchased heading machines, thread rolling machines, thread cutting machines, bit forming machines and other equipment from Taiwan in order to add capacity. Now with a great prospect on the surge in business opportunity after yearend, the next milestone for Hisener is a new 26,000-square-meter plant to be completed around the end of 2021, and by then the capacity can reach 1,500 tons per month. In this special time when the price for everything goes up, Hisener has what it takes to tackle market turmoil. The company will do the best it can to secure clients’ benefits, uphold its commitment on quality, capacity and punctual delivery to become the one that clients can count on. Contact: General Manager Simon Liang E-Mail: simon@hisener.com
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Exhibition
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Taiwan Agent:
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Exhibition
IFE Comes Back
with a Physical Event in 2021 by Joyce Huang, Fastener World The N. America’s largest industrial fastener, fastening tools, and related machinery B2B trade show, International Fastener Expo (IFE) has been successfully held at Mandalay Bay Convention Center on Sep. 22-23 this year and has been the first physical event since it was held virtually last year due to the pandemic. The number of participants was around 2,000. Most of them were manufacturers, distributors, traders, and retailers from USA, Canada, and Mexico expecting to establish connection with potential buyers and expand sales. Exhibits included various sorts of fasteners for industrial, construction, aerospace, and automotive applications, electronics fasteners, special fasteners, tools & machinery, hand/power tools, and related solutions. Fastener World was also present with our latest issues (incl. Fastener World / China Fastener World/ Hardware & Fastener Components / Emerging Fastener Markets) to discover more local business opportunities for advertisers.
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According to statistics of the organizer, 88% of attendees this year were from USA and more than 61% of them were distributors of fasteners and/or related products. Over 70% of exhibitors said that IFE was a must-attend event every year. In addition to offering a networking place for visitors and suppliers, the organizer also held several sessions on surface finishes, post-covid supply chain, factory environment improvement, AI, e-commerce, pricing model, etc. in order to offer exhibitors and visiting buyers diverse attending experience. IFE will take place again on Oct. 18-19 (exhibition), 2022. For more exhibition info or latest U.S. market updates, please contact us at foreign@fastener-world.com.tw.
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Editorial
Another Silver Lining
Fastener Industry’s Opportunity, Pitfall and Key to Survival by Dean Tseng, Fastener World
Conundrums Bump Against China’s 15-month Trade Growth
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As the world's largest manufacturing country, China traded RMB 24.78 trillion worth of goods in the first 8 months of 2021, up 23.7%, among which the export grew 23.2% to RMB 13.56 trillion and the import grew 24.4% to 11.22 trillion. The trade took a drastic upturn in the middle of 2020 (roughly 15 months ago) and went on. The third quarter this year maintained a double-digit growth, and the same goes with the trade in July as well as August. Narrowing down to the fastener industry, it shows that China exported 2.65 million tons of fasteners in the first 7 months of 2021, up 20.9% from the same period last year; the export value arrived at USD 5.97 trillion, up 22.2% showing strong export momentum in the first half of 2021. China’s fasteners are irreplaceable for their price, output, and speed of production which continue to drive a high level of demand from the world regardless of the pandemic. There is one distinction though, and that is logistics issue after the COVID outbreak, along with business owners’ gut-wrenching cost pressure, transport barriers, and heightened price posing as a tall wall bumping against the burst of China’s export. On September 15 this year, China Containerized Freight Index reached a record high at 3,079.04 points, up 1.9% from the previous period and up a whopping 269% from the lowest point of 834 last year. Freight rate has been variating on a daily basis since the second half of 2020. It used to be RMB 30 to 50 thousand but now it just morphed into USD 30 to 50
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thousand, and there are times when it goes beyond the goods price. Skyrocketing sea freight rate is devouring 30-50% of profit off Chinese companies. The companies stands to cope with 3 challenges which are heightened material cost and freight rate, transport barriers and high inventory load, and they have to tighten their belts on cash flow more than ever. Some small and medium enterprises have begun to suppress production. The point for the time being is to secure abundance of corporate cash flow. Taking too many orders or excessively expanding capacity could end up meeting a fist from the post-pandemic-outbreak era.
Opportunities for Fastener Companies: New Energy Cars; Orders Redirected from Southeast Asia; China-Thailand Mini-FTA China produced 16.16 million vehicles (up 11.9%) and sold 16.55 million vehicles (up 13.7%) in the first 8 months of 2021, keeping a stable growth. It is worth noting that new energy car production and sales in August both broke 300 thousand vehicles for the first time. The sales grew 18.6% which was fast and apparent, setting a new record in history. New energy car sale in the first 8 months was 1.79 million, up 21.7% from the same period last year. Sales were looking optimistic. Regarding automotive components, the export value in the same period grew 34.6% to RMB 316.5 billion, up an astonishing 900%
Editorial compared with the lowest point in 2019. The reason can be traced back to the recovery of international market demand starting in the middle of last year. The current orders taken have increased over 80% and orders are visible 3 months ahead. In the backdrop of those 3 challenges, the domestic and overseas markets for automobiles and automotive components could provide fastener companies with a solution for the current phase in the post-pandemic era. In addition, Southeast Asia could offer another opportunity for fastener companies. The virus sweeps the U.S. and Europe and on to Southeast Asia like a hurricane this year. Broken supply chains caught ASEAN countries off guard. This July, factories in Indonesia, Malaysia, Vietnam, and Thailand witnessed a two-month consecutive drop in capacity and number of orders taken. The manufacturing industry index dropped to below 50 (on a scale of 100). This means local Southeast Asia factories and foreign ones closed as a result of the
pandemic, which caused a sudden loss of supply source for the U.S., Europe and other countries. A large number of these countries redirect their orders to China which provides Chinese fastener companies with a route to business opportunities. However, this is a double-edged sword. As orders swarm into China, the issues with jam-packed sea ports dictates that the inflow of orders will lift the freight rate of export on Chinese fastener companies, and the pitfall is that it could exacerbate the 3 challenges mentioned above. As such, it will be necessary to count the pennies on the profit margin of standard fasteners as well as the possibility of withholding cash flow on the current corporate scale. This August 20, Thailand’s Ministry of Commerce and China’s Department of Commerce of Hainan Province singed a mini-FTA that seeks to enhance extensive collaboration in trade and investment. This perhaps came at the right time for local fastener companies.
Highlight on a New Trend in Development: The pandemic boosts the world's awareness on health care and sports, along with environmental protection. BMW took a step forward and developed the 100% recyclable concept EV named “BMW i Vision Circular” based on the four principles of “RE:THINK, RE:DUCE, RE:USE, and RE-CYCLE”. The car body uses recycled steel and recycled aluminum, and all components on the car are recyclable. The goal is to reduce the use of components and use recycled materials. The car avoided using quick-release fasteners and other connecting components to facilitate convenience in disassembling and components recycling. BMW goes on to announce to use reusable components on all new vehicles under its brand by 2025. If this design concept is brought into reality in the future, it could force the fastener industry to readjust automotive fastener supply.
Do You Hold the Keys to Sustaining Through the Next 5 Years? Mid-term and long-term business plans must be deliberately evaluated upon available capacity and the budgets for product development. It also calls for stabilizing cash flow, workforce, and containing the spread of virus. It further requires foreseeing the possibility for your products, service model, logistics and cash flow to coexist with the virus in the next 5 years in which the virus reoccurs periodically as a new normal. As the future unfolds with the world treading slowly past the “blocking” phase, “coexistence” and “horizontal collaboration” across the supply chain will be the key capabilities determining if a company will be able to sustain through the next phase.
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Automotive Parts Recycling
Innovation Alley PD400UR Screw Driving Device PD 4 0 0U R Sc r ew D r iv i ng Dev ice is certified to "UR+" by Universal Robot. Nitto Seiko is the first Japanese company of its industry to have acquired the certificate with a screw driving device. The company successfully developed the URCap "NS SD600T" plug-in software which can be installed to the Universal Robot teach pendant from which the user can manage fastening torque and the driver's turning speed. Enter the target torque and the easy mode will automatically calculate the fittest turning speed, or select the detailed mode to allow for individual parameter configurations. The Device is equipped with NX-T3 Driver Series/SD600T controller for high precision. Different torque values and turning speed can be set for each fastening spot, and 16 configuration sets can be stored to cope with various conditions. The user can choose to have the device pick up screws either magnetically or via vacuum suction.
Innovation Alley
Compiled by Fastener World
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'Zero Chromate' Zinc Electroplating Technology "Zero Chromate" developed by Kamiyama Tekkosho in Japan can provide surface treatment for the company's self-drilling and self-tapping screws or can be used for OEM purposes. Since Geomet and other surface treatment solutions may affect the fit of screw recess and the tapping performance, the company has developed the nextgeneration Zero Chromate technology which is chrome and cobalt free and highly resistant against corrosion. The features include: 1.
A 1µm Zero Chromate coating layer covers the top of an 8µm zinc coating layer to form a coating layer as thin as just 9µm. Its anti-corrosion performance has been confirmed in a salt-spray test to be 10 times better than that of a uni-chrome coating layer.
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At almost the same cost as trivalent chromium.
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Value of use between uni-chrome coat and Geomet.
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Thin, environment-friendly and corrosion-resistant.
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SET-3G™ High-Strength Adhesive Si m pso n St r o ng-Tie, t h e le a d e r i n engineered structural connectors and building solutions, announced that its SET-3G™ highstrength epoxy anchoring adhesive is code listed for anchoring installations in submerged holes and in saturated concrete or water-filled holes. Formulated to yield superior performance in threaded rod anchor and rebar dowel insta llations in cracked a nd uncracked concrete, SET-3G high-strength anchoring adhesive is the latest innovation in epoxy anchoring adhesives from Simpson Strong-Tie. The two-component, one-to-one-ratio, epoxy-based anchoring adhesive formula dispenses in a uniform gray color to match surrounding concrete surfaces, and can be easily installed in downward, horizontal and overhead orientations. In addition to providing exceptional bond strength, SET-3G adhesive has been proven to outperform other products on the market. SET-3G is code listed to work with the Speed Clean™ DXS dust extraction system, which saves hole preparation time and complies with updated OSHA Silica Dust Compliance Regulations to keep workers safe from hazardous airborne dust. “When a project requires underwater anchor installation or if weather may impede progress on a job, SET-3G provides contractors with the flexibility and versatility to continue their job,” says Simpson Strong-Tie market segment manager for concrete construction products Corey Clark. “Now code listed for underwater applications, SET-3G delivers ease of installation in the best and worst environmental conditions.”
Innovation Alley Typhoon+ Hydraulic Bolt Tensioner Nord-Lock Group is celebrating the launch of the new Typhoon+ hydraulic bolt tensioner which has been developed to meet the technical and environmental demands of the wind energy market, where high bolt load and restricted access applications are common challenges. Part of Nord-Lock Group, Boltight has developed a deep understanding of hydraulic bolt tensioning and is working hard to deploy the latest technology and advanced bolt tensioning solutions that permanently eliminate the risk of loose or over tightened bolts.
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The robust Typhoon+ design ensures reliability during frequent and repeated use necessary on wind turbine projects, both on and offshore, for low radial clearance applications. The new design offers:
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Ease of use – a fast automatic spring-return design using a single reaction allows a full return to zero stroke piston retraction, and removes the need for manual input.
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Improved seal technology - reduces seal changeouts and enhances general performance throughout the high cycle usage.
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Safety - Over-stroke prevention removes the possibility of over-stroking the pistons. Internal fail-safe technology keeps the tensioner on the bolt in the event of puller bar failure, ensuring user safety.
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High Life Cycle - Long service intervals, not restricted by a fixed number of cycles thanks to high grade material puller bar.
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Low Maintenance – due to an improved spring-loaded auto engagement gear driven nut rotating socket with a geared drive, and it's easy to use.
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D u rabi l it y - a u n ique su r face f i n ish provides long lasting protection in harsh environments.
When asked about the launch of Typhoon+, Boltight’s Commercial & Projects Manager, Gavin Coopey said, "We're delighted to be launching this new solution to our overall product offering. We feel confident that the Typhoon+ will play a crucial role by making the process of using hydraulic bolt tensioners on wind turbine bolts much quicker, improve durability and reduce downtime”.
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Industry Update
FINdex Growth Slows Amid Continued Supply Disruptions and Rising Demand Continued supply chain disruptions and spiking demand muted the FIN Fastener Stock Index in the second quarter of 2021 even as the U.S. economy made strides to fully reopen. The FINdex halved its brisk pace in the second quarter, gaining 4.9% compared to a 6% gain by an index of related industrial stocks. In the opening quarter of 2021, the FINdex grew 9.6%. Grainger achieved the highest stock gain during Q2, rising 20.5%. In Q1, Grainger sales rose 2.8% to $3.1 billion. Other fastener companies with rising share value during Q2 included Chicago Rivet (up 2.2%); Dorman Products (up 1%); Fastenal (up 3.4%); ITW (up 0.9%); Howmet Aerospace (up 7%); Lawson Products (up 5.1%); Nucor (up 19.5%); Park-Ohio (up 2.1%); Simpson Mfg. (up 6.5%); Stanley Black & Decker (up 2.7%); and Tree Island Steel (up 10.2%). Fastener stocks losing value during the second quarter included Carpenter Technology (down 2.2%); EACO - Bisco Industries (down 0.5%); and MSC Industrial (down 0.5%).
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During the first half of 2021, the FINdex grew 15.1% compared to a 13% gain by an index of related stocks. Fastener companies recording first-half gains included Carpenter Technology (up 38.1%); Chicago Rivet (up 14%); Dorman Products (up 19.4%); Fastenal (up 6.5%); Grainger (up 7.3%); ITW (up 9.6%); Howmet Aerospace (up 20.4%); Lawson Products (up 5.1%); MSC Industrial (up 6.3%); Nucor (up 80.3%); Park-Ohio (up 4%); Simpson Mfg. (up 18.2%); Stanley Black & Decker (up 14.8%); and Tree Island Steel (up 90%). FINdex companies losing share value in the first half of 2021 included EACO - Bisco Industries (down 4.7%) and TriMas (down 4.2%). During 2020, the FINdex increased 10% during the year, lower than the 12.8% rise in stock value by an index of related industrial stocks.
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Supply Chain Challenges Slow FDI The seasonally adjusted June FDI (55.8) moderated from May’s 61.8 as widespread product shortages constrained sales growth for some respondents. The sales index declined to 71.4 compared to 72.2 in May. Higher pricing continues to be a significant contributor to growth, as 87% of respondents saw higher point-of-sale pricing y/y (vs. 86% in May) and 84% m/m (vs. 76% in May). That said, given the magnitude of supplier price increases, other inflationary pressures and difficulty passing these on to customers fully, some respondents are seeing margin erosion. FLI also moderates. The seasonally adjusted FLI came in at 71.1, retreating vs. May’s 76.0, although still elevated relative to historical levels (average FLI reading over survey history is 55.3). Compared to May, the FLI employment index, respondent inventory levels and six-month outlook all weakened, while lower customer inventory levels were a partial offset. That said, a 70+ FLI continues to point to strong market conditions ahead despite June’s softening. Employment levels slightly weaker. The FDI employment index came in at 62.9 vs. 70.3 in May. Thirty-five percent of respondents saw employment levels as above seasonal expectations vs. May’s 49%. We believe this reflects continued challenges in finding/retaining qualified labor amid a strong job market and enhanced federal/state unemployment benefits. Looking at the broader economy, the June jobs report showed a better-than-expected gain of 850,000 jobs coming off two straight soft reports. This solidly exceeded economist expectations for +706,000, and economists are encouraged this could perhaps mark a turning point in easing widespread labor constraints. Unemployment is still elevated, however, at 5.9% compared to the prepandemic level of 3.5%. Inflationary pressures and supply chain constraints key topics of focus. Supply chain disruptions again showed no signs of abating in June, and shortages appear to be extending towards many commonly stocked items. Said one respondent, “Importers are not only out of common items, but are quoting December ETA's. I have never seen shortages as widespread.” Given the strong demand, widespread shortages, and inflationary commodity markets, respondents continue to see significant inbound price increases: “Ocean Freight continues to run way behind schedule. Transportation Costs are skyrocketing. We are passing through as much of this cost as possible.” Echoing this, one respondent commented, “The price of everything is increasing every day.” While inflation is clearly helping revenue growth, some respondents are seeing margin pressure due to transportation cost increases that are eating away at the incremental profit opportunity: “While we are raising our pricing 5% (higher on some items), we are losing margin because we have to pull inventory (if it is available) from all over the USA. UPS and Fedex Ground are eating up any additional margins we are getting by raising prices.”
American News Companies Development
SWK Fastening Sales Climb 26%
Brighton-Best Unveils Its Vending Program
Engineered Fastening organic grow th at Stanley Engineered Fastening climbed 26% in the second quarter of 2021 as strong automotive and general industrial markets were partially offset by weaker aerospace demand in addition to automotive OEM production impacts from the global semiconductor shortage.
Brighton-Best International unveiled its new vending program.
Consolidated Stanley Black & Decker sales during Q2 jumped 37% to $4.3 billion from volume (+31%), price (+2%) and currency (+5%) gains. The gross margin was 35.9%. Capital and software expenditures rose significantly to $105.1 million during Q2. First-half Industrial segment sales, including fastener results, climbed 13.7% to $1.26 billion, with segment profit mor e t ha n doubl i ng t o $163.6 million.
Fastener Sales Rise Sharply At Fastenal Fastenal Co. reported fastener daily sales grew 28.4% to $503.6 million (33.6% of net sales) in the second quarter of 2021, driven by higher manufacturing and construction demand. Fasteners represented 26% and 34.5% of net sales in the second quarter of 2020 and the second quarter of 2019, respectively. Net sales decreased 0.1% to $1.5 billion in Q2 as PPE and sanitation products sales plummeted. The overall impact of product pricing on net sales in the second quarter of 2021 was 80 to 110 basis points. “We continue to experience pressure related to product and transportation cost inflation,” the company announced. “Pricing actions taken in the first and second quarters of 2021 contributed to the increase in the impact of net pricing on sales in the second quarter of 2021.”
Proferred Vending solutions utilizes coil and locker machines to offer customers 24/7 access to essential products. “Delivers the power of automated distribution by reducing supply cost, controlled product usage and state of the art technology,” the company stated. As the largest fastener importer in the U.S., BBI is poised to influence the distribution market by utilizing technology to leverage its market position. BBI joins major fastener dist r ibutor Fastenal, which created its FAST Solutions industrial vending program in 2009, revolutionizing its growth model from stand-alone stores to installed machines distributing products on demand within customer facilities. Currently Fastenal has installed approximately 81,000 vending devices. Owned by Ta-Chen International, BBI is a master distributor and importer supplying 7,000 distributors through 31 locations in six countries, including the U.S., Canada, Mexico, Brazil, Australia and the UK. The company’s global headquarters is in Taiwan, and the U.S. headquarters is at 5855 Obispo Ave., Long Beach, CA 90805.
SENCO to HQ in Cincinnati KYOCERA SENCO Industrial Tools is expanding its 500,000 sq ft facility in Newtown, OH, with a 32,000 sq foot addition and an 8,000 sq ft renovation of existing space.
The expansion will add offices for sales, marketing and administrative staff, bringing all Cincinnati-based employees under one roof and making the Broadwell Road facility KYOCERA SENCO’s official worldwide headquarters.
Scheduled for completion by the summer of 2022, the project includes an employee cafeteria serving hot meals and a training, product education and innovation center. “Part of our management philosophy at KYOCERA SENCO is to provide opportunities for the material and intellectual growth of all our employees,” Mentrup added. “It is our hope that creating a campus-like environment that encourages our team to collaborate and innovate furthers that goal.” Parent company Kyocera Corp. of Japan, which acquired SENCO in 2017, has invested millions of dollars in the Broadwell Road facility to support manufacturing equipment and R&D projects over the past three years. Established in 1948 by Albert Juilfs, SENCO designs and manufactures fasteners and power fastening tools for residential, commercial, manufacturing and construction applications. SENCO’s manufacturing and marketing are concentrated in the U.S. and Europe, with products sold in more than 40 countries.
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“This is a great move for us to bring all our employees back together after working in separate buildings for decades,” stated CEO Cliff Mentrup. “We see a great benefit in putting our U.S. manufacturing and Cincinnati-based business operations under one roof.”
American News Fastener Industries Subsidiaries Install New ERP System Fastener Industr ies Inc., subsidiaries, Ohio Nut and Bolt, Buckeye Fasteners Co. and Modern Fasteners Co. recently installed a new ERP system. The new Microsoft Navision (NAV) system is helping the fastener companies streamline and automate in house processes as well as improving communications between the companies and their customers. The system took roughly one year to install. It went live in June 2020. There has now been enough time elapsed in the new system to call it a success story. The Employee Owners of Fastener industries Inc., the parent company to the Fastener Group (Modern, Ohio, Buckeye), are now working with customers to tailor the new system to meet supply chain challenges and streamlined scheduling.
Loose Bolts Prompt Tesla Recalls Tesla recalled nearly 6,000 U.S. vehicles because brake caliper bolts could be loose, potential causing a loss of tire pressure, Reuters reports. The recall covers certain 2019-2021 Model 3 vehicles and 2020-2021 Model Y vehicles. Tesla's filing with the National Highway Traffic Safety Administration (NHTSA) said it had no reports of crashes or injuries related to the issue and that the company will inspect and tighten, or replace, the caliper bolts as necessary, according to Reuters.
MW Industries Unites 21 Brands to Create New Division M W Indu s tr ie s , the Charlotte, NC, USA-based precision component manufacturer, announced that it is bringing together 21 of its businesses under a single umbrella, MW Components. The new division is on a mission to help manufacturers accelerate and simplify the entire process of creating, buying and managing the complex task of getting the precision parts they need. It means that, whether a customer wants to create a custom component for a specific application or order a stock part from one of the country’s largest inventories, they can do so from a single trusted supplier. MW Components will be led by Chris Fillmore, an industry veteran with over 15 years’ experience in delivering high-precision components for demanding industries including aerospace, medical and oil and gas. The combined business has over 100 highly-skilled engineers on hand to provide feedback on design for manufacturability, cost and performance. And specialist production capabilities span a wide variety of precision components including high-performance springs, fasteners, bellows, wire forms and virtually any customdesigned parts manufacturers require. MW Components brings together experts from industry leaders including Century Spring, Accurate Screw Machine and USA Fastener Group into a single expanded team dedicated to doing whatever it takes to help customers succeed. It will enable a more holistic view of customer needs, opening up valuable access to greater knowledge, expertise and innovations from right across the division’s 20-plus facilities.
Tesla said that loose caliper bolts could allow the brake caliper to separate and contact the wheel rim, which could cause a loss of tire pressure in “very rare circumstances.” The company said if vehicle damage from a loose or missing fastener occurs, it would arrange for a tow to the nearest service center for repair. The filing with NHTSA said Tesla was made aware in December of a field incident involving a 2021 Model Y vehicle with a missing fastener on the driver-side rear brake caliper. The company has since taken measures during assembly to prevent loosening of the bolts, Reuters reports.
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In related news, Tesla also issued two recalls covering nearly 8,000 vehicles with potentially faulty seat belts. One recall covers certain 2018-2020 Model 3 sedans, along with certain 2019-2021 Model Y crossovers. That recall covers 5,530 vehicles with front seat belts that may be improperly secured to the b-pillar (the vertical section between a car’s front and rear windows). The second covers 2,166 2019-2021 Model Ys where the second-row seat belt retractors may be improperly fastened to the car's body. Both occurred due to problems fastening seat-belt components to the correct torque specification during manufacturing.
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LeJeune Adds Jon Craven to Staff Jon Caven will lead company sales nationally in his new role as Director of Market Development. He brings sales and business development experience from his 30 years as a sales professional and business owner. In his new role with LeJeune Bolt, Jon will implement sales, marketing, customer retention, and overall market development strategies, interface and build on relationships with key accounts, identify new and emerging market opportunities for existing legacy product lines, and create and penetrate new and existing market opportunities for LeJeune’s exclusive F3148 TNA® Fastening System. LeJeune Bolt, Burnsville, MN, USA, with a west coast office in Chino, CA, USA, is an international distributor of structural grade fastening systems, installation tools, and related fasteners for the commercial steel and concrete construction, bridge building, and transportation markets.
American News Optimas Invests in New Chun Zu & Formax Cold Headers Optimas Solutions, Wood Dale, IL, USA, a global industrial manufacturer, distributor and service provider, announced the acquisition of Chun Zu and Formax four die, four blow cold header manufacturing machines that will increase Optimas’ capabilities to deliver larger format diameter fasteners and free up existing cold headers. “The addition of these machines puts us on a higher playing field that few in the industry can match,” said Marc Strandquist, CEO of Optimas. “The efficiency of these cold headers will allow us to increase our ability to make larger diameter fasteners while freeing up other machines to produce smaller diameter fasteners, all helping us improve our output at all sizes. Most important, it helps our customers struggling to get products given stress on the supply chain and inventory shortages.” The Chun Zu machine will increase production by three million additional complex parts per month within the diameter range of 12 to 18 mm. This will allow Optimas to further focus on industries that require large diameter complex parts such as agricultural equipment, automotive, construction equipment and heavy-duty trucking. The Formax will improve Optimas’ manufacturing competencies of fasteners up to 18 mm in diameter. It adds to Optimas’ production on the company’s existing large diameter Formax machines, reducing lead times.
Association
Peak’s John Medcalf to Chair ASME B18 Subcommittee Peak Innovations Engineering is honored to congratulate its Principal Engineer, John Medcalf, as he was selected as the Chair of ASME B18 Subcommittee 4–US TAG to ISO/TC 2. This subcommittee coordinates and represents the USA position in the International Organization for Standardization Fastener Standards Committee (ISO/TC 2). The American Society of Mechanical Engineers (ASME) is the globally recognized source of standards used around the world. Medcalf has served as a member of the subcommittee since 2013 including serving as one of a handful of delegates to the international standards committee meetings. In addition to leading the subcommittee to coordinate USA positions on ISO fastener standards, Medcalf’s role will see him act as the head of the USA delegation at international meetings. Peak acknowledges Medcalf as a great asset to Peak Innovations Engineering and the industry.
IFI Soaring Eagle Award Recipients Recognized At an awards ceremony held during the 2021 Annual Meeting of the Industrial Fasteners Institute (IFI) in Scottsdale, AZ, USA, the IFI Soaring Eagle Technology Award was presented to Chad Larson of Lejeune Bolt Company, and the IFI Soaring Eagle Meritorious Service Laurin Baker (right) Chad Larson (right) Award was presented to Laurin Baker of The Laurin Baker Group. Chad Larson serves as the President of Lejeune Bolt Company in Burnsville, MN, USA. Chad Larson’s career in the fastener industry has spanned some 30 years and he has worked in manufacturing, distribution, sales, production, quality assurance and now executive management. Chad Larson is recognized for his service and ongoing contributions to the fastener industry, especially in the field of structural bolting. He initiated and led a massive undertaking to combine six divergent ASTM structural bolt standards into a single coherent standard that has vastly improved standardization of structural fasteners.
Acquisitions
Vertex Owner Acquired by OmniCable Vertex Distribution owner Houston Wire & Cable Co. was acquired by OmniCable for $91 million cash. “Offering both brands allows our customers a choice and to work with their preferred partner,” stated OmniCable CEO Greg Lampert. The combined company also will continue Vertex, HWCC’s fastener redistribution business. Houston Wire & Cable acquired Vertex Distribution in 2016. Vertex Distribution distributes corrosion resistant products including inch and metric corrosion resistant fasteners and alloy fasteners, blind rivets, hose clamps and security screws to industrial distributor markets. Attleboro, MA-based Vertex has branches in California, Florida, Georgia, Illinois, North Carolina, Ohio and Texas.
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Laurin Baker is recognized for his many years of outstanding service to the institute representing and protecting IFI’s interests. Laurin’s expertise in navigating international trade, tariffs, environmental and tax policies has greatly benefited the interests of the Institute’s member companies, their employees and fastener users the world over. Laurin Baker’s tireless work in coordinating and leading the coalition of IFI members, fastener distributors and North American fastener users resulted in the significant reform and improvement of the Fastener Quality Act.
American News Birmingham Fastener Acquires Steel City Bolt and Screw MacLean-Fogg Buys Metal 3D Printing Supplier MacLean-Fogg Component Solutions acquired the assets of Formetrix, LLC of Mansfield, MA, for an undisclosed sum. The deal includes Formetrix’s metal powder intellectual property portfolio that will broaden MacLean Fogg’s capabilities to service new and existing OEM, Tier 1 and 2 customers, as well as tool and die makers in automotive, EV, industrial, agriculture, heavy truck and construction markets. The new business entity will be known as MacLean Formetrix and will be based in the Detroit suburb of Macomb Township. The unit will be led by GM Greg Rizzo. Harald Lemke, formerly of Formetix, has joined MacLean Formetrix as product management director. “As a previous customer of Formetrix, we were able to implement technical cost break-throughs with their material and process innovations that others in the additive manufacturing business claimed were impossible,” stated CEO Duncan MacLean. “We couldn't be more excited to continue to make their innovations available for our internal users, as well as serve other innovative manufacturers and tool makers.” These materials, combined with advanced 3D printing processes, allow for tool-and-die makers and manufacturers to realize cost, time, and weight savings, as well as tool-to-tool repeatability by replacing traditionally fabricated hard tools with durable printed steel tools and inserts. Add it iona l ly, wit h t he mu lt i-d i mensiona l desig n a nd manufacturing freedom that 3D printing allows, tool designers can realize new coolant channels and shapes.
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A division of the MacLean-Fogg Co., Mundelein, IL-based MacLean-Fogg Component Solutions manufactures fasteners, engineered components and plastics for automotive, heavy truck and other diverse industries.
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Birmingham Fastener, Bir mingham, A L , US A , announces the acquisition of Steel City Bolt and Screw. With over 100 years of combined fastener production, the acquisition strengthens Birmingham Fastener’s product offering, equipment depth, and most importantly it allows us to add teammates to our world class staff. Brad Tinney, Owner of Birmingham Fastener says, “With this acquisition we continue to double down on domestic manufacturing and provide our customers with a domestic solution on any fastener requirement they have. This equipment will assist in our expansion into the Carolinas and continue to expand our east coast footprint. Our customer base is second to none and we will ensure their needs are met and expectations are exceeded.” Operations of Steel City Bolt and Screw will be consolidated into the production facility at corporate headquarters in Birmingham. In doing this, the level of service Birmingham Fastener can offer its valued customers will be increased. Customer service remains paramount at Birmingham Fastener, and in-turn, all Steel City Bolt and Screw customers will become valued partners of Birmingham Fastener and be serviced as a top priority. Birmingham Fastener continues to invest in the future and make strategic moves and acquisitions that will yield long term benefits for our customers. The plan is to take this 100 years of customer service and turn it into 200 years of outrageous service for the entire family of customers. Customers will see a lot of information in the coming days and Birmingham Fasteners says it will build and strengthen new partnerships with the customers of Steel City Bolt and Screw.
News provided by: John Wolz, Editor of FIN (globalfastenernews.com) Mike McNulty, FTI VP & Editor (www.fastenertech.com)
European News
s w e N n a e p o r Eu
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Industry Activities
Hilti Continues to Invest Despite Covid-19 Pandemic Growermetal Achieves Aerospace Certification ◢ Growermetal Srl has been cer tified for year s according to the IATF 16949 standard for the automotive sector and now, after DNV-GL certified its production process according to the EN 9100:2018 standard, the Italian manufacturer aims to enter the aerospace sector as an official supplier.
The IAQG (International Aerospace Quality Group) through the EN 9100 standard has established a quality management system directly controlled by the aerospace industry itself, to define the strict requirements necessary to operate in the sector and Growermetal considered the achievement of the certification the starting point for being successful in this market. The EN 9100 standard is based on the ISO 9001 standard and the primary focus is on quality, safety, reliability and effectiveness of the production processes, covering all areas of this industry and its supply chain. “Achieving a certification of this level was just the result of a very professional internal team work, with the goal to create new procedures and more efficient processes fully oriented to the prevention and reduction of the risk. We thank all Growermetal’s staff for the passion and dedication shown” says Paolo Cattaneo, CEO of Growermetal. “Being certified to the EN 9100 standard also gives us a great opportunity to be included in the Online Aerospace Supplier Information System (OASIS) database, from which the most important players of this industry can select their suppliers.”
◢ Hilti Group closed the challenging Covid-19 pandemic year of 2020 with an operating profit of CHF 728 million (-7% down on 2019) and a decline in sales of 9.6% compared to the previous year - totaling CHF 5.3 billion. Nevertheless, investments in strategic initiatives continued as planned to ensure the longterm success of the company.
CEO Christoph Loos commented: “2020 was a turbulent business year, which shows in our figures. Overall, we came through the pandemic year with a black eye and were able to avoid compromising the financial stability of our company. At the same time, we continued to invest into our strategic priorities.” At the end of March 2020, Hilti launched a four-pillar program to cope with the Covid-19 impact. A strong emphasis was put on protecting the health and well-being of all employees, particularly those with direct customer contact. Additionally, a hiring freeze was imposed, indirect costs were optimised, and temporary savings measures were implemented. At the end of the year the number of team members stood at 29,549, a decrease of 1.5 percent compared with the previous year. Hilti adjusted its structures only very selectively in certain markets and avoided a more extensive restructuring. Despite the pandemic, the Hilti Group launched 74 new products and services onto the market. Expenditures for research and development reached CHF 358 million (-2.5%), a share of 6.7% of sales. For the current year, the Hilti Group expects a moderate economic recovery, which will vary from region to region and depend heavily on the course of the coronavirus pandemic in the coming months. Despite these challenges, the company is adhering to its strategic objectives and will continue to invest significantly in innovative solutions and the digitization of its portfolio and its internal processes.
◢ Jörgen Rosengren, Bufab's president and CEO, has informed the board that he intends to leave the company for a similar role in another industry. He remained in his role during his notice period, until September 2021 at the most.
Bengt Liljedahl, chairman of the board, commented: “Since its IPO in 2014, Bufab has shown strong profitable growth and developed into a leading company in its industry. Through investment in new customer solutions, international expansion, efficiency and acquisitions, the company has strengthened its market position and global presence. Turnover and profit have more than doubled. The company now has a strong base for further growth.” The Board and Bufab's management are now focusing on continued profitable growth while recruiting a new CEO.”
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President and CEO Jörgen Rosengren Leaves Bufab
European News Mergers & Acquisitions
Mi.Me.Af. SpA Joins Bontempi Vibo Group
ETANCO Group Acquires SYSTEA
◢ Bontempi Vibo SpA has acquired 100% of Mi.Me.Af shares, a historic company from the Lecco area of Italy that specialises in the production of special design fasteners.
◢ French-based ETANCO Group, a major European player within the building envelope fastening systems market, has continued its expansion into high-value-added business segments with the acquisition of German company SYSTEA GmbH.
Mi.Me.Af. SpA has a turnover of about €6 million per year and is recognised for its high-quality and great ability to customise its products in the most varied sectors, from automotive to household appliances, as well as the locks and compressors sector. The acquisition of Mi.Me.Af. SpA is just one of the operations that are part of Bontempi VIBO’s industrial growth plan, with the company setting itself the goal of achieving €80 million revenues by 2025. This plan, which will involve targeting not only the Italian but also the European market, will be developed through selected acquisitions of solid and innovative companies, thanks to which the Bontempi Group will expand its production range - reaching new strategic sectors. For instance, the acquisition of Fram in 2019 enabled Bontempi VIBO to increase its production, now boasting one of the largest product ranges in Europe in the fastener sector, and the company was able to continue its constant growth, finding an outlet in new markets. Speak ing about the strategy, Raoul Bontempi, CEO of Bontempi VIBO SpA, explained: "We want to get out of the industrial ‘dwarfism’ that has characterised Italian SMEs and prepare the company to be increasingly a protagonist in the challenges that we will face in the fastener sector.”
ETANCO generat es 4 0% of its t u r nover outside of France. With the acquisition of SYSTEA GmbH, ETANCO has confirmed its desire to strengthen its position as a European leader in the market for fastening systems for ventilated facades. Founded almost 46 years ago in the Hamburg region, SYSTEA designs, manufactures and markets a complete range of sub-structure systems for ventilated facades. It covers the entire chain, from sales to implementation support, including consulting, production and delivery. Its know-how is also internationally recognised for the quality of its aluminium and stainless steel solutions. Ronan Lebraut, president of ETANCO Group, comments: “This operation marks a major milestone in the development of ETANCO in Germany. But not only that. Our two groups share the same values, the same entrepreneurial spirit, as well as there being multiple commercial and industrial synergies. The ambition of the ETANCO Group is to capitalise on the demonstrated know-how of SYSTEA’s teams to offer its French and European customers the most complete range of products and services on the ventilated facade market.”
Element Solutions Announces Planned Acquisition of Coventya ◢ Element Solutions Inc, a global and diversified specialty chemicals company and the parent company of MacDermid Enthone Industrial Solutions, has announced it has made a binding offer to acquire Coventya Holding SAS.
Under the terms of the offer, Element Solutions will pay approximately €420 million in cash, including the assumption or repayment of debt, subject to certain adjustments. The transaction is expected to close in late Q3 or Q4 2021. Upon the closing of the transaction, Coventya will join MacDermid Enthone Industrial Solutions and will be reported within the Company’s Industrial & Specialty segment.
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Coventya is a global specialist in developing metal finishing chemical technologies with an array of solutions that provide decorative and functional coatings for industrial end-markets in over 60 countries. The business has manufacturing facilities in Asia, Europe and the Americas and its products serve customers globally across automotive, fashion, construction, electronic, consumer goods, energy, and aerospace/military end-markets. Coventya was expected to generate annual sales of approximately €160 million and adjusted EBITDA of greater than €30 million for its fiscal year 2021 ending in September. President and Chief Executive Officer Benjamin Gliklich comments: “We are very pleased to announce our proposed transaction with Coventya. This is an excellent business that aligns seamlessly with our acquisition criteria and a company that we have admired for decades. Coventya has a long history of providing innovation and high-quality solutions in attractive niche markets like our own. He continues: “We believe that Coventya’s deep customer relationships, solutions-orientation, and outstanding team, will improve our company and the breadth and quality of solutions we provide to our key markets. With this acquisition, we expect our MacDermid Enthone Industrial Solutions business to benefit from enhanced scale and strong complementary product offerings.” Coventya CEO Erik Weyls said: “This transaction is a great milestone for our company. We expect Element Solutions to provide Coventya and its people with resources and capabilities that will accelerate our growth. This has long been a logical combination, which we believe will provide customers with a broad suite of enhanced solutions that will be differentiated in our markets. I am incredibly proud of the team that has enabled Coventya’s success to date and thankful for their effort to build such an outstanding company. The future is bright for our business and its people, and we are all looking forward to becoming a part of the dynamic company that the team at Element Solutions is building.” * Under French law, Coventya’s shareholders may not accept the Company’s offer or enter into the binding purchase agreement until completion of consultation procedures with certain workers’ representative bodies.
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European News Böllhoff Acquires SNEP S.A
SFS Acquires Danish Company
◢ Böllhoff Group recently acquired the company SNEP S.A, a French manufacturer of special fasteners for the aerospace industry based in Montbrison. With this acquisition, Böllhoff aims to strengthen its own activities in the aerospace market segment.
With the 100% acquisition of SNEP, Böllhoff is further expanding its market position in technical fasteners for the aerospace industry. In the future, SNEP will be seamlessly integrated into the international aerospace activities of the Böllhoff Group and is expected to play an important role in the further expansion of this business sector within the company. “France is an important aerospace market for Böllhoff,” says Michael W. Böllhoff, managing partner. “The acquisition of SNEP helps us to be closer to key customers and to fulfil their individual requirements even better in future.” SNEP's manufacturing know-how expands the Böllhoff Group's cur rent manufacturing competencies for the aerospace sector, particularly in the areas of turning and machining. SNEP is also supposed to benefit from the affiliation with the Böllhoff Group - for example from its many years of experience in the field of innovation as well as in joining lightweight materials. The long-term goal of the takeover is to further strengthen SNEP's development competence and thus become a local development partner for the aerospace industry in France. “Last year, the aerospace sector suffered greatly from the effects of the Covid-19 pandemic,” emphasises Wilhelm A. Böllhoff, managing partner. “In the medium term, we expect business there to recover - and thanks to the acquisition of SNEP, we will then be in an even stronger position to meet our customers' requirements.” SNEP was founded in 1918 and is an established manufacturer of fasteners for the aerospace industry based in Montbrison, France. The product portfolio includes complex and highly specialised fasteners - from special washers, nuts and bushings to fluid fittings and build-to-print precision parts. With 110 employees, SNEP generated total sales of €16 million in 2020. Within the Böllhoff Group, SNEP will operate under the name Bollhoff SNEP S.A in the future.
UPIVEB President Sergio Pirovano Passed Away “Hope is the last to die” is a popular saying that reveals a person’s state of mind in the face of adversity. And so all of us, admirers and friends, had hoped until the very last moment for a positive resolution of the disease, but unfortunately we were deluded as this never came. And so on 30 January 2021, Sergio Pirovano – President of the UPIVEB – left us with a sense of emptiness and infinite sadness. Now all we are left with is despair and regret. Yet, Sergio fought the disease with incredible fortitude and faith in a recovery. He showed the courage of a lion. In the most difficult moments, he revealed the best of himself, his true personality and great depth. Sergio did not always have an easy character, he was complicated, but the best part of his personality was always evident, such as his unquestionable loyalty, his great sensitivity and involvement in social issues and, above all, his immeasurable generosity. Sergio loved his job deeply. He was very committed to promoting fasteners and particularly the value of Italian quality in the industrial world. He was tireless in maintaining contacts, promoting meetings, stimulating debates, all aimed at the technical and economic progress of the fastener. As a member of the board, he actively participated in EIFI meetings and activities. As President of UPIVEB, he promoted and implemented countless initiatives. To list them all would be impossible, so we will only mention the most significant such as
Jevith AS was founded in 2001 and primarily supplies the Danish construction industry. Thanks to the company’s high technology and application competence, as well as the distinctive services, it has established a strong market position in Denmark. By acquiring Jevith, SFS will gain access to customers from the Danish construction industry, which will further strengthen the position of the Construction Division within SFS - securing future market growth as a specialist in fastening solutions in the building envelope. For their part, the customers of Jevith will benefit from the complementary SFS product range. In 2020 the company achieved a turnover of almost €5 million with around 10 employees. Jevith will in future operate as par t of the Construction Division within the Fastening Systems segment. The existing Jevith management team will continue to run the daily operations, ensuring business continuity.
the commemoration of the 50th anniversary of the founding of UPIVEB, which was held on 10 June 2011 at the legendary Villa d’Este in Cernobbio under his expert guidance. The anniversary ceremony consisted of a rich and interesting cultural programme that also included entertainment. The highlight was a conference attended by distinguished speakers from the political, financial and industrial worlds. Another noteworthy initiative was the organisation of “Meetaly” the first international conference on Screws and Bolts, which was held in Milan during the Expo on 14 September 2015. More than 500 delegates from countries around the world attended the event with great interest. It was a huge success, which justifiably rewarded the commitment and organisational skills of Sergio Pirovano – President of UPIVEB. But perhaps Sergio’s greatest achievement as President of UPIVEB was that, after overcoming a number of difficulties and demonstrating great diplomatic skill, he succeeded in amending the UPIVEB Articles of Association to extend the membership to include the supply chain, i.e. to allow all those companies and organisations that operate within the sector to become members of UPIVEB, such as manufacturers of bolt-making machines, steelworks, wire drawing mills, heat treatment companies and so on. He was a great President who will surely be missed by many friends and admirers from Italy and around the world. News provided by: Fastener + Fixing Magazine / www.fastenerandfixing.com Marco A. Guerritore, Editor in Chief of Italian Fasteners magazine
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Association
◢ SFS Group has announced the acquisition of Jevith AS, a leading provider of fastening solutions for applications in high-quality building envelopes in Denmark. With the acquisition, SFS is expanding its market access in the northern European construction industry.
Industry Focus
Fastener Trade & Fluctuations of
USA/CANADA USA
(Source: U.S. ITA of Department of Commerce)
HS 7318 Iron and steel screws, bolts, nuts, washers, etc.
Import 3-Year Comparison from 2018 to 2020 (in descending order according to figures of 2020) Rank
Partner
2018
2019
2020
1 2 3 4 5 6 7 8 9 10
World Taiwan China Japan Germany Canada South Korea Italy Mexico India United Kingdom
5,710,903,737 1,827,122,542 1,517,433,573 620,400,669 329,436,542 307,849,389 188,758,025 152,763,573 119,731,124 115,225,246 79,612,854
5,545,540,394 1,901,629,533 1,124,027,707 624,435,819 367,603,496 310,630,890 188,277,555 145,214,555 130,515,686 145,329,726 87,094,634
4,805,473,416 1,766,745,641 837,987,154 507,240,399 330,809,360 260,136,829 173,468,237 139,038,186 112,812,733 107,732,893 82,304,526
2019/2020 YOY Ratio (%) -0.13 -0.07 -0.25 -0.19 -0.10 -0.16 -0.08 -0.04 -0.14 -0.26 -0.05
First Half 2020 vs. First Half 2021 (in descending order according to figures of H1 2021 ; In USD) Rank 1 2 3 4 5 6 7 8 9 10
Partner World Taiwan China Japan Germany Canada South Korea Italy India Mexico Thailand
H1 2020 2,383,719,266 858,698,337 412,440,325 260,970,430 173,416,871 126,072,924 87,262,968 66,418,335 48,613,971 55,478,694 40,740,144
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U.S. Fastener Import Value 2018 - 2020
YOY Ratio (%) 0.20 0.25 0.13 0.25 0.06 0.31 0.29 0.31 0.60 0.21 0.00
U.S. Fastener Import Value H1 2020 - H1 2021 0.00
2,000,000,000 1,800,000,000 1,600,000,000 1,400,000,000 1,200,000,000 1,000,000,000 800,000,000 600,000,000 400,000,000 200,000,000 (USD) 0
-0.05
1,200,000,000
0.70
-0.10
1,000,000,000
0.60
-0.15
800,000,000
-0.20
600,000,000
-0.25 -0.30
(%)
2018
072
H1 2021 2,869,111,195 1,076,659,649 466,000,441 325,615,602 183,257,333 164,904,865 112,909,550 86,859,507 77,598,072 67,171,043 40,867,866
2019
2020
2019/2020 YOY Ra�o (%)
0.50 0.40 0.30
400,000,000
0.20
200,000,000 (USD)
0.10 0.00
0
(%)
H1 2020
H1 2021
YOY Ra�o (%)
Industry Focus
Export 3-Year Comparison from 2018 to 2020 (in descending order according to figures of 2020) Rank
Partner
2018
2019
2020
1 2 3 4 5 6 7 8 9 10
World Mexico Canada China United Kingdom Germany Brazil Japan France South Korea Singapore
4,350,304,358 1,493,137,231 1,125,426,323 204,299,063 168,528,149 116,187,696 92,608,574 91,411,619 103,674,764 89,653,958 96,608,045
4,400,456,907 1,526,828,779 1,149,112,882 183,107,846 160,019,660 123,777,529 109,485,174 98,567,349 89,869,700 88,443,922 104,484,712
3,622,489,339 1,216,036,841 939,556,124 183,080,439 127,209,982 98,187,380 90,407,063 83,679,269 79,427,768 76,834,479 76,825,029
2019/2020 YOY Ratio (%) -0.18 -0.20 -0.18 -0.00 -0.21 -0.21 -0.17 -0.15 -0.12 -0.13 -0.26
First Half 2020 vs. First Half 2021 (in descending order according to figures of H1 2021 ; In USD)
1 2 3 4 5 6 7 8 9 10
Partner World Mexico Canada China United Kingdom South Korea Brazil Germany Singapore Japan Australia
H1 2020 1,766,059,143 538,318,562 445,562,860 88,668,227 75,374,270 37,985,200 46,111,463 54,113,162 42,656,783 46,831,648 32,608,633
U.S. Fastener Export Value 2018 - 2020 1,800,000,000 1,600,000,000 1,400,000,000 1,200,000,000 1,000,000,000 800,000,000 600,000,000 400,000,000 200,000,000 (USD) 0
H1 2021 2,029,655,568 727,436,589 538,484,153 115,363,375 56,310,419 47,323,633 46,028,461 42,543,942 42,007,138 34,415,652 33,734,657
YOY Ratio (%) 0.15 0.35 0.21 0.30 -0.25 0.25 -0.00 -0.21 -0.02 -0.27 0.03
U.S. Fastener Export Value H1 2020 - H1 2021
China Fastener World no.63/2021
Rank
0.00 -0.05 -0.10 -0.15 -0.20 -0.25 -0.30
(%)
2018
2019
2020
2019/2020 YOY Ra�o (%)
0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30
800,000,000 700,000,000 600,000,000 500,000,000 400,000,000 300,000,000 200,000,000 100,000,000 0 (USD)
(%)
H1 2020
H1 2021
YOY Ra�o (%)
073
Industry Focus
Canada
(Source: Canada.ca)
HS 7318 Screws, bolts, nuts, screw hooks, rivets, washers, cotter pins and like articles of iron or steel
Import 3-Year Comparison from 2018 to 2020 (in descending order according to figures of 2020 ; in USD) Rank
Partner
2018
2019
2020
World
1,643,449,509
1,659,744,357
1,383,874,310
2019/2020 YOY Ratio (%) -0.17
1
United States
806,637,915
840,122,906
670,904,335
-0.20
2
Taiwan
248,265,336
235,402,175
204,477,269
-0.13
3
China
216,092,146
213,156,424
188,601,033
-0.12
4
Japan
66,634,869
73,459,938
64,821,116
-0.12
5
Germany
40,885,116
41,387,846
32,910,632
-0.20
6
Vietnam
28,804,118
24,644,198
31,632,046
0.28
7
Italy
31,115,913
32,439,473
24,746,333
-0.24
8
South Korea
32,343,265
28,130,461
22,384,569
-0.20
9
United Kingdom
25,535,080
24,746,980
19,429,080
-0.21
10
Mexico
15,049,686
17,573,807
14,603,026
-0.17
Jan.-July 2020 vs. Jan.-July 2021 (in descending order according to figures of Jan.-July 2021 ; In USD) Rank
Partner
Jan.-July 2020
Jan.-July 2021
YOY Ratio (%)
World
774,639,717
946,401,514
22.17
1
United States
376,374,968
428,892,742
13.95
2
Taiwan
112,333,441
157,614,694
40.31
3
China
109,396,484
142,926,050
30.65
4
Japan
33,370,376
41,285,813
23.72
5
Germany
18,239,415
22,557,285
23.67
6
Vietnam
16,243,359
22,303,696
37.31
7
Italy
14,724,179
17,917,979
21.69
8
South Korea
13,239,971
14,272,529
7.80
9
United Kingdom
10,854,748
11,654,476
7.37
10
Mexico
7,942,497
10,708,193
34.82
China Fastener World no.63/2021
Canada’s Fastener Import Value 2018 - 2020 900000000 800000000 700000000 600000000 500000000 400000000 300000000 200000000 100000000 0 (USD)
Canada’s Fastener Import Value Jan. - July 2020 - Jan.- July 2021 0.40 0.30 0.20
0.10 0.00 -0.10 -0.20 -0.30
45.00 40.00 35.00 30.00 25.00 20.00 15.00 10.00 5.00 0.00
500,000,000 450,000,000 400,000,000 350,000,000 300,000,000 250,000,000 200,000,000 150,000,000 100,000,000 50,000,000 0 (USD)
(%)
(%)
2018
074
2019
2020
2019/2020 YOY Ra�o (%)
Jan.-July 2020
Jan.-July 2021
YOY Ra�o (%)
Industry Focus
Export 3-Year Comparison from 2018 to 2020 (in descending order according to figures of 2020 ; in USD) Rank
Partner
2018
2019
2020
1 2 3 4 5 6 7 8 9 10
World United States Mexico China United Kingdom Germany Poland France Brazil Turkey Singapore
482,874,901 391,223,560 17,773,123 8,055,115 8,367,474 6,994,069 2,258,899 4,773,422 1,972,476 674,655 3,637,470
503,627,435 406,850,761 22,136,681 6,039,962 9,878,019 5,917,413 3,387,355 5,803,740 3,332,779 1,587,994 3,566,116
429,022,363 347,578,270 17,278,092 9,071,403 6,638,080 4,944,374 4,870,352 4,389,714 2,553,094 2,377,323 2,294,046
2019/2020 YOY Ratio (%) -0.15 -0.15 -0.22 0.50 -0.33 -0.16 0.44 -0.24 -0.23 0.50 -0.36
Jan.-July 2020 vs. Jan.-July 2021 (in descending order according to figures of Jan.-July 2021 ; In USD)
1 2 3 4 5 6 7 8 9 10
Partner World United States Mexico China Germany United Kingdom France Denmark Turkey Brazil Netherlands
Jan.-July 2020 238,016,481 192,859,079 9,052,160 4,832,663 2,430,920 4,002,951 2,558,963 757,513 1,729,578 991,956 1,158,206
Canada’s Fastener Export Value 2018 - 2020 450000000 400000000 350000000 300000000 250000000 200000000 150000000 100000000 50000000 0 (USD)
Jan.-July 2021 306,971,566 250,047,737 13,542,409 6,367,886 6,320,359 4,089,885 2,845,018 1,883,935 1,499,413 1,491,130 1,482,077
YOY Ratio (%) 28.97 29.65 49.60 31.77 160.00 2.17 11.18 148.70 -13.31 50.32 27.96
Canada’s Fastener Export Value Jan.- July 2020 - Jan. - July 2021 0.60 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40
300,000,000
180.00 160.00 140.00 120.00 100.00 80.00 60.00 40.00 20.00 0.00 -20.00 -40.00
250,000,000 200,000,000 150,000,000 100,000,000
50,000,000 (USD)
0
(%)
(%)
2018
2019
2020
2019/2020 YOY Ra�o (%)
China Fastener World no.63/2021
Rank
Jan.-July 2020
Jan.-July 2021
YOY Ra�o (%)
075
Industry Focus
Compiled by Fastener World
Updated on Sep. 7, 2021
Monetary unit in millions
Financial Reports of Fastener Companies Japan, South Korea, South Asia & Southeast Asia
F
or those who have tracked our roundup of financial report for long, it wasn’t hard to find out that many public listed fastener companies around the world reported deficits in 2020. The drop was so distinct that we observed several Japanese public listed fastener companies chose not to disclose predictions for the next financial period, and explained in their reports that turbulence preceeded their ability to predict. It signified the fact that the mess of that time made the future too nebulous to get a grasp on.
N
ow let’s turn the clock to the current time. Though unlike what it was before, the market in the third quarter this year saw a bit of vibrance, and we have gained a little more clarity into the future. Additionally, some companies have achieved profit gains and exhibited strong resilience, and this is reflected in this magazine’s financial report roundup. In Japanese fastener companies, Kyowa has remained a strong growing business in the past two years, and besides, several others have predicted revenue and profit growth for the next financial period. On another note, a resilient fastener company in India is Mohindra with over 10% growth in the past two years. Perhaps in the next 12 months we will see more public listed companies back on a growth track.
Japan Company
Amatei
China Fastener World no.63/2021
Furusato Industries
076
(JPN)
Financial Year
Revenue
Operating Profit
Ordinary Profit
Net Profit
2021
4,401
30
17
4
2020
5,438
48
36
-23
Change (%)
-19.1
-37.9
-51.3
Not Available
2022 Prospect
5,100
90
70
40
Change (%)
+ 15.9
+ 198.3
+289.6
Not Available
2021
89,478
2,778
3,116
1,935
2020
104,619
3,973
4,334
2,808
Change (%)
-14.5
-30.1
-28.1
-31.1
2022 Prospect & Change (%)
2021 vs. 2020 Total Assets
5,305 vs. 5,457
66,512 vs. 67,083
Not Available
2021
27,798
3,297
3,395
2,306
2020
28,459
2,983
3,049
2,103
Change (%)
-2.3
+10.5
+11.3
+9.7
2022 Prospect
27,500
2,600
2,700
1,800
Change (%)
-1.1
-21.1
-20.5
-22.0
2021
8,080
552
812
571
2020
8,109
409
538
407
Change (%)
-0.4
+34.8
+50.9
+40.3
2022 Prospect
9,600
900
980
710
Change (%)
+18.8
+63.0
+20.7
+24.2
26,555 vs. 24,706
14,452 vs. 13,163
Industry Focus
Sanko Techno
2021
256,078
27,695
29,535
18,402
2020
288,012
29,737
28,765
18,321
Change (%)
-11.1
-6.9
+2.7
+0.4
2022 Prospect
280,000
32,000
31,700
21,000
Change (%)
+ 9.3
+ 15.5
+7.3
+ 14.1
2021
17,940
1,475
1,481
1,026
2020
18,490
1,508
1,529
1,008
Change (%)
-3.0
-2.2
-3.2
+1.8
2022 Prospect
18,350
1,520
1,520
1,020
Change (%)
307,127 vs. 304,184
17,722 vs. 17,651
Not Available
2021
73,079
2,144
2,368
1,387
2020
78,954
2,219
2,410
1,535
Change (%)
-7.4
-3.4
-1.7
-9.6
2022 Prospect
82,000
3,000
3,200
2,000
Change (%)
+12.2
+39.9
+35.1
+44.1
2021
9,332
512
546
327
2020
9,526
385
402
345
Change (%)
-2.0
+32.8
+35.5
-5.2
2022 Prospect
10,000
530
560
379
Change (%)
+7.2
+3.5
+2.5
+15.9
68,570 vs. 65,027
16,208 vs. 15,657
S. Korea Company
KPF
(KRW)
Financial Year
Revenue
Operating Income
2020
334,821
2,201
2019
376,262
16,333
Change (%)
-11.0
-86.5
2021 vs. 2020 Total Assets 378,563 vs. 412,363
South Asia & Southeast Asia
Mohindra (INR)
Sterling Tools (INR)
(MYR)
Financial Year Revenue 2021
1,083.8
2020
1,041.7
Change (%)
Operating Profit Pre-tax Profit Net Profit 138.0
103.8
120.9
93.6
+4.0
+14.1
+10.8
2021
3,581.3
311.6
244.1
2020
3,703.3
337.0
290.4
Change (%)
-3.2
-7.5
-15.9
2020
33.147
2.666
3.451
2.076
2019
29.529
4.742
5.006
3.505
Change (%)
+12.3
-43.8
-31.1
-40.8
Not Available
Not Available
2020 vs. 2019 Total Assets 1,060.8 vs. 951.0 China Fastener World no.63/2021
Company
5,170.0 vs. 4,454.3
43.113 vs. 32.472
077
Industry Focus
New ojects r P e r u t c u r t Infras the Effect on y r t s u and d n I r e n e t s a F Indian by Sharareh Shahidi Hamedani
Infrastructure & the Construction Industry and Its Effect on the Fastener Industry Increasing demand for construction projects and governmental spending on infrastructure activities will improve the fastener industry market. By a quick glance around us, in any project you will encounter thousands of parts that should be used to join each other. Therefore, any new project has the potential for bringing a lot of work for the fastener industry; moreover, such kind of projects usually encompass small parts to heavy objects that they should join each other; consequently, a wide range of fasteners (from 2mm to 40mm, made from stainless steel to plastic fasteners) can be used in these projects. Take railway as an example: •
China Fastener World no.63/2021
•
Each meter of ra ilway track uses 15 different types of fasteners and, About 200 different types of fasteners are used in each meter of ra ilway bridge (based on Modern Steel Ra ilway Br idges book.)
Fasteners which are used on station constr uctions, wagons, locomotives, and other facilities are not included in the above numbers. Or take airport for example: •
078
Each square feet of airport uses 25-50 different types of fasteners.
Holistic Approach to India’s Infrastructure Projects in 2021 In India, increasing investment in infrastructure activities will expand the fastener market. According to IBEF1 organization statistics in India, the infrastructure sector is one of the key drivers for Indian fastener industry. This sector is propelling the overall development of Indian fastener industry. The infrastructure sector includes power, bridges, dams, roads, and urban infrastructure development. In an overview, India is a developing country with politic stability. In the fiscal year of 2021, infrastructure activities in India accounted for 13% of the total FDI inflow worth of US$ 81.72 billion. In Union Budget 2021, Indian government has allocated US$ 32.02 billion to improve the transport infrastructure. The ‘National Infrastructure Pipeline (NIP)’ have been expanded to 7,400 projects in 2021. In 2021, 217 National infrastructure projects has been completed in India and the value of these projects were 15.09 billion USD. Through the NIP, Indian government invested US$ 1.4 trillion in infrastructure development as of July 2021, US$ 750 billion among which was for railway infrastructure. India and Japan have joined hand in hand for infrastructure development in India's Northeast states and are also setting up an India-Japan Coordination Forum for Development of Northeast to undertake strategic infrastructure projects for the region.
Industry Focus A few new infrastructure projects in India2 are listed as below:
India’s Fastener Trade Statistics
1. Sagarmala Project
The above investments could bring a brilliant future for Indian fastener industry.
The vision of the Sagarmala Programme is to reduce logistics cost for EXIM and domestic trade with minimal infrastructure investment. As part of Sagarmala Programme, more than 610 projects have been identified for implementation, during 2015-2035, across the areas of port modernization and new port development, port connectivity enhancement, port-linked industrialization, and coastal community development. As of 31-July-2019, a total of 542 projects were under various stages of implementation, development, and completion.
By looking at the table below, it depicts the data of India’s imported fasteners. Now, if we eliminate the year 2020, due to the pandemic effect in the numbers, and compare the 2nd half year of 2019 with the 1st half year of 2021, the numbers have demonstrated the footprint of the infrastructure investments as below:
2. Bharatmala Project (34,800 km of Roads to be Constructed) Bharatmala Pariyojana is a new umbrella program for the highway sector that focuses on optimizing efficiency of freight and passenger movement across the country by bridging critical infrastructure gaps through effective interventions like development of Economic Corridors, Inter Corridors and Feeder Routes, National Corridor Efficiency Improvement, Border and International connectivity roads, Coastal and Port connectivity roads, and Green-field expressways.
•
The total quantity of imported fasteners from India’s 5 main partners shows a 5.4% growth.
•
The quantity of fasteners exported from Japan to India has been raised by 51.3% (the Direct effect of their collaboration in Indian new infrastructures projects).
By considering the table below, in India’s exported fastener data, we will eliminate the numbers of 2020 as the same assumption above.
3. Mumbai Trans Harbour Link, Shivaji Memorial (21.8km Bridge)
By comparing the 2nd half year of 2019 with the 1st half year of 2021, the same as the imported sector numbers, the footprint of the infrastructure investments is demonstrated as below:
Accordingly, the Mumbai Metropolitan Region Development Authority (MMRDA) has undertaken the implementation of the Mumbai Trans Harbour Link Project, connecting Sewri on Mumbai side to Chirle on Navi Mumbai side. This important link having length of about 21.8 Km is being implemented considering the importance of connectivity between the island city and the mainland.
4. Arunachal Pradesh on Rail Map Naharlagun railway station is a railway station located in Papum Pare district of Arunachal Pradesh. It is about 15 kilometres (9.3 miles) to the state capital Itanagar. Projects about to be completed include the first rail connectivity projects in Meghalaya and Arunachal Pradesh, along with crucial gauge conversion between Rangpara and North Lakhimpur, which would connect Arunachal Pradesh to the rest of the country.
•
The total quantity of fasteners exported from India to its 5 main partners shows a growth of about 17.7%.
•
The quantity of fasteners U.S imported from India has expanded by 47.6% and the number to the UK has also expanded by 18.4%.
•
The quantity of fasteners Netherlands imported from India has dropped by 17.7% and the number to UAE has declined by about 19.6%.
To put in a nutshell, India’s national projects make a heaven for the fastener industry of the country in the future.
Exporters
2019-Q3
2019-Q4
2020-Q1
2020-Q2
2020-Q3
2020-Q4
2021-Q1
2021-Q2
China
23,580,905
24,764,039
24,031,538
18,202,683
12,106,857
18,339,245
24,681,548
23,286,441
S. Korea
4,921,978
4,606,728
5,506,363
1,223,257
4,117,438
8,410,838
5,838,468
5,172,769
Germany
2,501
2,226
2,483
962
1,750
2,643
3,266
2,750
2,490,971
1,903,497
2,764,658
1,244,577
1,190,047
2,960,851
3,290,435
3,356,550
642,802
640,305
USA
668,581
562,528
755,557
482,489
394,637
461,327
Total
31,664,936
31,839,018
33,060,599
21,153,968
17,810,729
30,174,904
Importers
2019-Q3
2019-Q4
2020-Q1
2020-Q2
2020-Q3
2020-Q4
2021-Q1
2021-Q2
USA
13,109,529
13,294,233
15,862,547
9,846,536
14,280,950
16,002,063
18,943,062
20,023,422
7,886
7,679
9,078
5,175
7,273
7,669
7,999
7,675
Netherlands
4,641,129
4,232,334
3,801,148
4,107,877
2,716,799
3,427,030
3,355,494
4,142,406
Germany
34,456,519 32,458,815 Note: Numbers are in Kg.
UK
5,897,707
5,988,647
6,653,831
2,624,975
4,093,549
5,030,477
7,476,981
6,595,982
UAE
6,961,741
6,535,430
6,420,220
7,062,030
8,007,907
4,732,208
5,034,594
5,812,475
Total
30,617,992
30,058,323
32,746,824
23,646,593
29,106,478
29,199,447
34,818,130 36,581,960 Note: Numbers are in Kg.
1. https://www.ibef.org/industry/infrastructure-sector-india.aspx 2. https://www.seminarsonly.com/tech/upcoming-projects-in-india-2019.php
079
China Fastener World no.63/2021
Japan
Industry Focus
Vietnam's by Shervin Shahidi Hamedani
Mega Infrastructure Projects
Introduction to Vietnam
China Fastener World no.63/2021
Located in the heart of Southeast Asia and along the coastline of the Pacific Ocean, Vietnam enjoys several advantages in linking the world’s major trade routes together. Traditionally, the possession of rich natural resources and environmental conditions has made the agricultural sector one of the most powerful tools to boost shared prosperity and economic growth. However, by the recent rapid economic growth and development supported by the industrial transformation in Vietnam, the workforce in this country is increasingly shifting towards industry in manufacturing and services from agricultural. The south has been the traditional centre of manufacturing and trade, and a major logistics hub. On the other hand, the northern region has become an increasingly popular destination for foreign manufacturers looking to diversify their production bases, especially for South Korean and Japanese manufacturers. Economy in Vietnam is built around investment, manufacturing, and exports. Investment injects to areas with specific factor endowments such as a large supply of labour, where value-added products are manufactured or processed and then exported. The model is comparable to the development models that boosted South Korea, Taiwan, and Singapore into high-income status. Thus far this model supports well the growth of Vietnam’s economy by experiencing large capital inflows, swift per capita income achievements, and positive current account balances. The foundation of this growth model is built on the country’s infrastructure, in general, and transport infrastructure, in specific to support rapidly increasing volume of production and trade. As manufacturing capacity increases, the country needs good roads and rail connections to move products around the country, and bigger airports and seaports to handle the increasing volume of imports and exports.
080
Infrastructure Infrastructure is having a bit of a moment these days. As a matter of fact, infrastructure improves lives by connecting people to opportunity, expands markets, creates job opportunities, promotes competition. So with no doubt, Vietnam, one of the fastest growing economies in the world, has been looking to go big on infrastructure, as the Government has recognised the importance of an efficient infrastructure for economic development. Recent years witnessed striving plans from the Government to develop and upgrade the existing transportation infrastructure system. In April this year, the Ministry of Transport of Vietnam proposed spending USD65 billion renovating road, rail, inland waterway, sea and air transport infrastructure until 2030 under their infrastructure master plan. It would include the construction of 5,000 kilometres of expressways, a deep water port in Hai Phong (a major port city in north-eastern Vietnam), high-speed rail routes running along major north-south arteries, and the completion of Long Thanh International Airport near Ho Chi Minh City (the largest city in Vietnam, situated in the south).
Road Infrastructure The old National Route 1A is the trans-Vietnam highway. The route begins near the China-Vietnam
Industry Focus
Airport Infrastructure In recent years, the country has also witnessed a significant increase in air transportation. As the economy expands both domestically and internationally, the volume of freight and passengers carried by air transport has been increasing sharply. The government is expanding and modernising the airport infrastructure, most notably the construction of Long Thanh airport in the southern province of Dong Nai when completed. Construction of the first phase of the Long Thanh International Airport began early this year and it is scheduled to be completed in 2025 with the budget of USD4.6 billion. Long Thanh Airport is expected to become the largest airport in Vietnam with a four-kilometre runway, taxiways, aprons, and a 373,000-square-meter terminal accommodating up to 25 million passengers and 1.2 million tons of cargo a year. There will be three phases, which will be completed by 2040, which is planned to build four runways, four terminals and other facilities to handle 100 million passengers and five million tons of cargo annually.
Seaport Infrastructure Sea transportation remains a substantial component of the Vietnamese infrastructure system. There are over 100 ports throughout the country, of which the major ones are located in Hai Phong, Da Nang and Ho Chi Minh City. In an effort to address the increasing demand of exporters, plans to upgrade and expand the existing capacity are underway. Earlier this year, the government has approved USD147 million for building infrastructure at the Lien Chieu port in Da Nang. Once operational, it is expected to hold general cargos and bulk carriers at maximum 100,000 metric tonnes and container vessels with a
capacity of 6,000-8,000 TEUs (twenty-foot equivalent unit). Construction work will include breakwater embankments, breakwaters, ship passages.
Summary Vietnam has undergone extreme shifts in recent years as the country evolves from a command economy to a market economy. Many investors have looked at emerging markets such as Vietnam as an area of potential investment. The investment in building new infrastructure and expanding the capacity of the existing infrastructure supports Vietnam’s ability to service the expected increase in exports including from companies looking to or having relocated manufacturing bases to Vietnam. Infrastructure investment is a very lucrative opportunity for fastener manufacturers and traders to either move their production and operation to this country or to expand their export market to Vietnam more than ever. With the growing Vietnamese market, there is high demand for fastener products, machinery, tools, hardware, etc. However, less than 10% of metal processing and industrial products are made by Vietnam itself and the remaining are imported. To support this statement, despite the pandemic, Vietnam imported more than USD623 million fasteners last year, and recorded an 8.1% YOY growth rate. Additionally, once infrastructure projects are completed, major industries such as automotive, aviation and marine industries will grow faster, and this means more demand for industrial fasteners. Motorcycles have been the major transport way for local Vietnamese people. Vietnam has become the 5th largest strategic market for motorcycle manufacturing. With the improvement of the infrastructure in Vietnam, the demand for sedans and trucks in cities will be growing faster than before, and this is where fastener suppliers and traders should focus on. Sources: Investing in Vietnam, 2021 and Beyond by KPMG VNExpress International The World Bank, Vietnam's Economy Report
China Fastener World no.63/2021
border, runs the length of the country linking major cities including Hanoi, Da Nang and Ho Chi Minh City. In addition to this major national road, the country is progressing with the completion of Ho Chi Minh Road. The 3,167 km long road which is going to operate together with the old national road No. 1A to link the North with the South. Other notable highways connecting key economic regions have also been upgraded.
081
Industry Focus
Thai Infrastructure Projects and Effects on the Fastener Industry by Behrooz Lotfian
Thai Infrastructure Projects1: I n f rast r uct u re development is a critical success factor that stimulates a nd suppor ts economic g rowt h. I n recognition of this, the Thai government has significantly invested in expanding a n d i m p r ov i n g i t s i n f r a s t r u c t u r e networks over the past decades through public investment and Public Private Partnerships (PPP). In the last decade, the government invested close to THB 4,000 billion in infrastructure. According to the World Bank’s Private Participation in Infrastructure (PPI) database, investment in infrastructure projects under PPP arrangements in Thailand amounted to USD 28 billion over the past two decades. Some of the new projects in Thailand have been listed as below:
U-Tapao International Airport • P roject br ief: Pa r t of Ba ngkok airport systems, linked to Bangkok with highspeed rail. The target is 60 million passengers per annum. • Project cost: THB 290 billion • Target completion date: 2024
China Fastener World no.63/2021
• St at us: I n Ju ne 2020, U-Tapao International Aviation Company Limited, signed a 50-year PPP contract with the Eastern Economic Corridor Office of Thailand (EECO).
High-Speed Rail Linking Three Airports Project • Project brief: High-speed rail and airport rail link extension to link the three international airports in the Bangkok area: Don Mueang, Suvarnabhumi, and U-Tapao.
• Status: In October 2019, a consortium consisting of Charoen Pokphand Holding PLC, CH. Karnchang PLC, Bangkok Expressway and Metro PLC, Italian-Thai Development PLC and China Railway Construction Corporation Ltd., signed a 50-year PPP contract with the State Railway of Thailand (SRT).
Map Ta Phut Industrial Port Phase III Project • Project brief: LNG terminal (phase 1) to increase the capacity of natural gas and raw fluid material shipments in the EEC for the petrochemical industry. • Project cost: THB 55.4 billion • Target completion date: 2025 • Status: PPPA was signed with Gulf MTP LNG Terminal Company Limited, a joint venture of Gulf Energy Development PLC (70%) and PTT Tank Terminal Co., Ltd. (30%) in October 2019.
Laem Chabang Port Phase III Project • Project brief: To expand Laem Chabang Port to reach a capacity of at least 18 million Twenty Foot Equivalent Units (TEUs) per year with 30% of total containers transported via railway. • Project cost: THB 84.3 billion • Target completion date: 2023
• Project cost: THB 225 billion
• Status: Under selection process
• Target completion date: 2025 1
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https://www.pwc.com/th/en/deals/assets/pwc-th-infrastructure-market-update-and-outlook.pdf
Industry Focus Meanwhile, fasteners play a significant part in the accomplishment of tasks for the infrastructure projects. It works as a glue that holds tight distinctive parts in construction; hence, it is predictable that if the amount of the infrastructure projects can be improved, the fastener industry can be developed as well. Due to this reason, we will have a look at the fastener situation in Thailand below:
Thai Fastener Statistics and the Relation to Thai Infrastructure Developments Due to the pandemic around the world, Thailand is no exception from other countries and many of its infrastructure projects have been impacted, causing delay in different project timelines and disruption in supply chain management, governmental budgetary (because of allocation of the urgent budget for coping with the pandemic situation). However, after the pandemic, the infrastructure investment will drastically enhance construction activities and job creation because of delays that come about in the pandemic duration. Nevertheless, the pandemic will force investors to change their decision-making process, work processing (robotics will become one of the major concerns in infrastructure projects), etc. The following table shows the quantities of imported fasteners in Thailand and illustrates the fact that when the society is getting back to normal situation, businesses will grow rapidly. Exporters
2019-Q3
2019-Q4
2020-Q1
2020-Q2
2020-Q3
2020-Q4
2021-Q1
2021-Q2
World
44,139,068
39,691,901
37,617,650
37,730,737
34,863,109
41,613,177
44,095,512
46,659,480
China
17,610,830
17,349,634
14,472,995
20,090,445
17,855,283
17,058,648
16,595,022
20,390,365
Japan
13,883,345
11,587,113
11,931,769
7,363,421
5,898,419
12,132,784
14,309,793
12,430,988
Taiwan
6,036,306
5,110,584
5,230,409
5,397,220
5,605,910
5,377,755
6,289,402
6,563,447
Malaysia
1,513,557
1,289,077
1,239,452
995,456
1,227,260
1,483,271
1,242,485
1,308,886
USA
879,256
919,615
1,057,944
679,458
476,670
769,224
1,000,887
1,192,429
Germany
910,783
800,741
746,417
633,611
422,100
674,342
887,735
1,029,017
Note: Numbers in Kgs
• China, Taiwan, USA, Germany, and the World all reported their highest export quantity in the 2nd quarter of 2021 • Japan reported its highest export quantity in the 1st quarter of 2021. • In terms of accumulated growth of fastener export to Thailand from the 3rd quarter of 2019 till the 2nd quarter of 2021, you will find out the below incidents:
Unit: kg
World
50,000,000 45,000,000 40,000,000 35,000,000 30,000,000
2019-Q3 2019-Q4 2020-Q1 2020-Q2 2020-Q3 2020-Q4 2021-Q1 2021-Q2 World
◇ The accumulated growth of USA was 65%. ◇
Germany was ranked the 2nd place of exporter with the accumulated growth of 40%.
◇
Japan followed Germany very closely and its accumulated growth was about 39%.
◇ China with an accumulated growth of 25% and Taiwan with an accumulated growth of 11% since the 3rd quarter of 2019 were respectively ranked in the 4th and 5th places. ◇
Malaysia, however, was the only country among the biggest fastener exporters to Thailand that showed a negative number.
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In the above table, you can see some exporters with over 1 million Kg of fastener export.
Industry Focus
These signs reveal that after the pandemic is over the market of infrastructure will recover fast. The following table depicts the fastener export destinations of Thailand. The latest statistics regarding the exported fasteners of Thailand show the amount of 35.5K tons, and the 1st quarter of 2021 showed the highest export quantity since the 3rd quarter of 2019. It means the business has grown vastly. Although in the 2nd quarter of 2021 the number was on a decline, the accumulated growth was 5% since the 3rd quarter of 2019.
Importers World
2019-Q3
2019-Q4
2020-Q1
2020-Q2
2020-Q3
2020-Q4
2021-Q1
2021-Q2
36,811,937 35,217,133 36,600,019 26,698,990 30,399,184 29,697,495 37,738,019 35,550,772
USA
6,888,875
7,422,191
8,549,281
6,398,879
7,476,054
6,300,253
8,385,902
8,153,422
Germany
8,462,342
6,427,662
6,095,293
5,900,348
5,563,075
3,892,675
5,777,425
5,725,292
India
1,925,696
1,477,526
2,467,915
784,179
1,338,936
2,440,256
2,927,063
2,271,396
UK
1,943,787
1,902,444
1,544,252
1,017,602
1,668,273
1,346,440
2,423,085
2,113,688
Italy
1,700,283
2,158,322
2,012,536
1,554,267
1,367,366
1,537,966
1,428,431
1,818,276
Indonesia
1,867,528
2,278,629
2,005,230
621,845
555,411
922,763
1,289,512
1,526,879
Netherlands
1,441,400
1,600,234
1,780,641
1,486,818
1,697,569
1,529,228
2,042,608
1,477,702
South Africa
1,405,174
1,111,018
1,198,165
578,026
1,065,413
1,225,588
1,933,732
1,438,906
946,916
785,738
989,837
250,636
687,928
974,394
1,212,872
1,117,054
1,338,467
1,273,111
1,147,458
987,949
852,939
1,276,306
881,170
1,107,694
Argentina Japan
Note: Numbers in Kgs
To sum up, I would like to draw your attention to the below aspects which comprise the highlighted factors analysed by the above figures and tables. • Argentina was the new buyer of Thai fasteners, and its accumulated growth since the 3rd quarter of 2019 was 167%.
China Fastener World no.63/2021
• India, likewise, enhanced its import from Thailand by 126% and was ranked in the 2nd place. • South Af rica with the accumulated growth of 67%, UK with a 57% accumulated growth and Indonesia with a 55% accumulated g r ow t h i n t e r m s o f i m p o r t e d f a st e n e r s f r om T h a i la n d we r e respectively ranked as the 3rd to 5th largest markets.
Unit: kg 39,000,000
World
37,000,000 35,000,000 33,000,000 31,000,000 29,000,000 27,000,000 25,000,000
2019-Q3 2019-Q4 2020-Q1 2020-Q2 2020-Q3 2020-Q4 2021-Q1 2021-Q2 World
• The accumulated growths in fastener import of Italy and the Netherlands were respectively 18% and 16%. • Japan had the lowest progress (about 2%) among the other importers of Thai fasteners. • And last but not least, Germany was the only country, which reduced its import from Thailand by around 21%.
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Technology
Golden Bolt Ratio by Jozef Dominik and Dominik Makuka
Golden ratio, phi, divine proportion, φ, ... etc. , these are different names for one irrational mathematical constant. This number is derived from the following geometrical question: cut the segment line in two segment lines, such that the ratio of the longer line "a" to the shorter line "b" is equal to the ratio of entire line segment "a+b" to the longer line "a". And this implicates φ, or approximately 1.6180339. Mathematically: a/b=(a+b)/a If we multiply both sides by "ab": a^2=ab+b^2 And if we substitute in quadratic formula, we get: b=(√5 a+a)/2 If "a" is equal to 1, then "b" is equal to (√5+1)/2, which is the golden ratio.
Fig.2
Someone may ask, what are the benefits of this idea for bolts. In common level of knowledge, there is no practical use for bolts as such. In each case, there will be significant meaning for normalization and measurement of bolts in the world‘s fasteners production. When you unleash your imagination, we can imagine a complete screw, including the height of the head, as a golden ratio (Fig. 3).
It is important to know, that the golden ratio wasn't invented, but vice versa, it was discovered, and, not only by this geometrical problem. The golden ratio is everywhere around us, whether in the form of ratio, as ratio of the length of the arm from the elbow to the wrist and from the wrist to the end of the middle finger for example (see Fig. 1).
Fig.3
Fig.1
And we could continue with a wrench (Fig. 4), etc. In light of current knowledge of the Golden Ratio principle, its wider application seems limited, but it doesn't have to take long and everything can be changed.
We have decided to take this geometrical problem and use it for bolts (see Fig. 2). We even came up with the name for this type of ratio-golden bolts. The bolt is golden, when the ratio of its thread (let's call it "a") and shank "b" is approximately equal to 1.618. We can get the golden ratio from the other sourceFibonacci sequence (named after Italian mathematician Leonardo Pisano Fibonacci): 1,1,2,3,5,8,13,21,34,55... Each number in this sequence is the sum of the two preceding ones. What it means for us is, that when we take a bolt with the thread with the length of 8cm and the shank with the length of 5 cm, the ratio a/b, which is 8/5, is 1.6, and therefore this screw could be called golden.
Fig.4
Conclusion
The nature is not wrong, it is a familiar rule. What is good for nature is also good for man. This is not some whim, but it certainly has its rational sense. This applies to the construction of screw bolts in general. The wheel was also not developed, but discovered and yet it is now used on a mass scale. It can be assumed that the golden ratio principle will also be widely applied in technical practice.
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China Fastener World no.63/2021
Or in the form of golden logarithmic spiral (spiral with growth rate φ), (when falcon flies to its prey or in the case of snail shell for example).
Technology Side Note: A Message from Jozef Dominik
Why Threaded Screws Should be Included in UNESCO‘s World Cultural Heritage Looking at the list of cultural and scientific monuments, it is surprising that there are no threaded joints. The task of this side note is not to examine why this is the case, but to try to make sure that screw connections clearly belong there. There are several reasons for this:
United Nations Educational, Scientific and Cultural Organization
Helix structure is an archetypal geometric paradigm (DNA and some plants), which we humans are able to use perfectly to our advantage. No one has yet been able to replace the threaded screws equally. It is one of the oldest construction elements. Expressed metaphorically - screws hold our civilization together. Screws are currently being mass-produced and there is no indication that this should change in the foreseeable future. The threaded screws as a creation of our brains have a unique history (Table 1). It all started yet before Christ, when Archimedes built the so-called transport helix, which transported water from a lower level to a higher one (Fig. 5). The biggest boom occurred during the Industrial Revolution (Guttenberg, Watt, Ford etc.), when screws were used extensively in fastening of parts (Fig. 6).
Table 1
Archetypal geometric paradigm (from the very beginning)
Brain’s creation (intelligence) ~ Ending My Message ~
Transport helix (Archimedes, born BC 287)
Fastening screws (end of the 17th century)
Ode on Threaded Screws As it in calendar stands, already many years in the sky shines the star like no others. Yes, before many summers, “I repeat over again here: Watch day to days, the supernova up there". Saturn, Andromeda, Pluto? Your efforts are in vain.
Fig. 5 Archimedes transport helix
Fig. 6 Fastening threaded screw
“I'm sorry, but I can't hold out, that other resides in Milky Way”. Even the proud Venus doesn`t know
China Fastener World no.63/2021
Despite the fact that individual authors differ in the dating of historical milestones of screw joints, the conspicuous pause between the transport variant and the connecting screw is indisputable. It can be said that it took a disproportionately long time for a person to understand the enormous potential of screw connections. A radical turn occurred during the Industrial Revolution (end of the 17th century). However, this may not be the historical truth, either. Therefore, the author turns to top experts as well as a wide readership of Fastener World Magazine to help us answer the question: “Threaded screws have a very long history. How far can we trace back the birth of them?” In order to unify opinions, a support committee of top European and American experts was set up. Nevertheless, differences persist, and hence this article. We also welcome the views of experts from the Middle and Far East. Historical traces also point to these areas and are less known in Europe.
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what Jupiter suspects already. Other look better now, another has beauty queen credit. Well, dear Venus, before long you will be out of the game and the jingle song will belong to, which THREADED SCREWS is the name.
China Fastener World no.63/2021
087
Exhibition
Asiamold to Return in March 2022 with Leading Industry Brands Confirming Their Participation Key players from a wide variety of industries will attend next year’s Asiamold 2022, promising to provide global business opportunities for buyers and suppliers alike within the sector. Guangzhou International Mould & Die Exhibition (Asiamold) will once again take place from 3 – 5 March 2022 at the China Import and Export Fair Complex in Guangzhou, and will be held concurrently with SPS – Industrial Automation Fair Guangzhou (SIAF) for what looks to be a promising year for the industry following the impact of the pandemic.
China Fastener World no.63/2021
Three months after the conclusion of 2021 fair, many exhibitors from the previous edition have already confirmed their participation for 2022. Despite the impact of the pandemic on many industries worldwide, Asiamold 2021 saw a 27% increase in visitors from the previous year. Next year’s edition promises to continue building on the fair’s success and will feature renowned manufacturers presenting their latest products and solutions. Mr. Louis Leung, Deputy General Manager of Guangzhou Guangya Messe Frankfurt Co Ltd commented on the upcoming fair: “We are very excited to bring back Asiamold in 2022. With the success of this year’s fair and the move towards increased manufacturing automation due to the pandemic, all efforts are focused on making sure we can deliver a show that continues to strengthen the brand, providing a place where leading suppliers within the moulding making, die-casting and 3D printing sectors can showcase their innovative products and forge long lasting partnerships with buyers from a whole host of industries. The fair will also provide opportunities to take advantage of wider synergies across the Greater Bay Area, as the Chinese government has promised to provide continued support to the initiative in its 14th Five-Year Plan. The government’s new roadmap for the next five years includes plans to strengthen regional integration as well as move towards higher value-added
088
manufacturing, which promises to kick-start an exciting new era for the industry as a whole.” Asiamold will once again cooperate with the Society of Advanced Moulding Technology (SAMT) in order to provide a comprehensive and high-quality moulding technology event, The 3nd Industrial Moulding Summit, to take place alongside the fair. SAMT has been a leading moulding association in China since 2005. It is dedicated to facilitating the development and furthering the innovation of forming technologies as well as pursuing precision and increased effectiveness of forming production technologies under the premise of sustainable development. Furthermore, the Intelligent Moulding Summit and Automotive Moulding Summit will continue to be held next year. Asiamold is organised by Guangzhou Guangya Messe Frankfurt Co Ltd and forms a part of a series of international events including Formnext, Rosmould and Formnext + PM South China. For more information, please visit www.asiamold-china.com or email asiamold@china.messefrankfurt.com.
BUYERS' GUIDE 2022
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Suppliers Directory
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There are tens of thousands of fastener related products and service suppliers in the greater China market. Do you know how much time you have to spend for finding out the supplier that best suits your demand? The Oct. issue of China Fastener World Magazine specially includes the “Suppliers Directory” column, which gathers and collects the best and most industry-leading manufacturers, traders, importers & exporters of various fasteners, hardware, metalworking, automotive components, plastic parts, molds & dies, machinery & equipment, and surface finishes having operations in the Chinese markets. In addition to domestic Chinese suppliers, several excellent Taiwanese suppliers and other China-based subsidiaries invested by overseas suppliers are also included. Just need a short break of tasting a cup of coffee, then you can immediately streamline and diversify the source of your purchase.
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Technology The majority of screws and some bolts are simple configurations that can be formed merely by upsetting a head on a cylindrical body. The one-die-twoblow equipment utilized to make such parts is the simplest available. These machines are ideal for such parts as they are fast and efficient. When parts are more complex, such as many bolts, shoulder screws, special engineered parts, and nuts, the forming equipment must be able to shuttle the part past multiple dies resulting in the ability to strike the part at least three or more times. These machines that are able to accomplish this are known as Multi-station Parts or Nut Formers.
by Laurence Claus
Parts Formers are generally used to make more complex externally threaded parts while Nut Formers are used for internally threaded nuts and hollow parts. Although both Parts and Nut Formers are conceptually similar, there are some differences which lend one to be better suited to specific part designs than the other. This article will explore Multi-station Formers as a general topic but also look at what sets Nut Formers apart from Parts Formers.
Multi-station Parts Forming How Does a Parts Former Differ from a Nut Former?
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» What do Multi-station Formers Do? Prior to considering the machine itself, we should first consider what consumers and manufacturers want from these machines. The answer to this question is pretty simple, consumers want quality parts, suited for the intended purpose at a reasonable price and manufacturers want to provide such parts with the most efficient processes or methods available. In other words, as parts become more complex and sophisticated they usually become more challenging to manufacture. The manufacturer is motivated to remain competitive, and, therefore, must evolve their manufacturing capabilities to be as efficient as possible. Let us consider for example a high volume trimmed hex head part. An untrimmed blank could be manufactured on a simple one-die-two-blow header and transferred to a secondary trimming operation or the part could be manufactured complete on a Multi-station Part Former. The end result is exactly the same, but in the first scenario the blanks have to be collected after heading, moved, and reloaded in the secondary trimmer. The quality of the part should be no different, but additional labor and burden has been added to facilitate the extra handling and operation of a second machine. Although this example may begin to fall apart when the volume begins to decrease, it is still illustrative that there are definite advantages to fully completing parts in one manufacturing process. The process of producing a part in an almost complete form is known as “net shape” manufacturing.
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A part is net shape when it comes off the header or former complete except for a thread and any post heat treating or surface finishing steps. A part is considered “near net shape” when it comes off the header or former requiring additional forming steps, such as shaving a groove, undercut, special geometry (like a sphere or ball shape) or squaring a surface (like an underhead bearing surface, flange diameter, or tip end). Often times these secondary operations will be necessary because no manner of header or forming equipment is capable of producing the geometry or tolerances required, although just as often, perhaps, they are required because the manufacturer does not have the multi-station equipment or knowledge how to use the multi-station equipment that would facilitate net shape production. Although the forming process for fasteners can produce some very interesting and elaborate parts, the fundamental processes available from the machines that make the parts is relatively limited. Headers and formers can essentially perform three different processes:
1. Upsetting > 2. Extrusion > 3. Trimming and Piercing Upsetting is perhaps the most basic of fastener manufacturing processes. It is the process of accumulating or moving material into a head or collar. For the simplest of screws this is all that is needed. The manufacturer starts with a round cylinder of wire and moves some portion of it into a larger diameter and different geometry head shape. For all practical purposes upsetting is the only thing that the simplest one-die-two-blow headers do. Extrusion takes several different forms but is essentially the process of moving material either forward or backwards to achieve smaller diameters, special shapes, or hollow features. Parts can include forward extrusion processes known as “Open Extrusion” or “Trapped Extrusion” or reverse extrusion where material flows backwards along a pin.
Technology
As parts become more complex they require multiple combinations of these operations to form the part. No longer can the manufacturer just upset the head. Instead, for more sophisticated bolts and externally threaded components, manufacturers may have to employ several forward extrusions and a trimming operation along with the upsetting operation to complete a net shape part. Likewise manufacturers of nuts are likely to incorporate multiple reverse extrusions, upsetting, and a piercing operation to achieve a net shape nut blank. Naturally, this takes more than one forming station to accomplish and can only be realized using multi-station machines. In addition to providing more than one forming station to conduct this combination of operations, multi-station machines may also be designed with other mechanisms or tools that perform special functions to provide net shape parts. One important mechanism is the “Transfer” or how parts are shuttled from one station to another. In some instances these mechanisms can turn, orient, or introduce blanks into the forming process which may provide versatility regarding which side of the machine the forming process is occurring on or provide a means to introduce the part along a non-traditional axis. Another mechanism might be to introduce a segmented tool, which is really a mechanism that splits the dies open and allows the manufacture of configurations impossible to produce in solid tooling. Parts and Nut Formers can be designed to run cold or hot. Most Multi-station Formers are cold formers as there is simply a larger demand for such equipment. However, when parts, especially nuts or other hollow parts, start to get larger in size, have very complex geometries, or are being manufactured with exotic, hard to form materials, using a hot former may be advantageous. In most cases where heat is added, it is included in the initial design of the machine, so that heat introduction and control are well regulated. Of course, heat can be a later add-on or introduced prior to entering the machine, but these situations are probably not as optimal as when the machine has been designed to introduce heat into the parts.
» What is the Anatomy of a Multi-station Former? Conceptually a Multi-station Former is set-up much like the simple one-die-two-blow headers except that it has more than one die. Heading machines have two sides in which forming occurs. There is a stationary side of the machine which houses the dies and a moving (sliding) ram that houses the punches (sometimes called hammers) which strike the part forcing it into the die. One of the signature attributes of a one-die-two-blow machine is that even though it only has a single die, there are two punches or hammers that separately strike the part before it is complete. Although this concept has been adapted to multistation machines, including 2-die-3-blow headers and 2-die-4blow headers, machines normally considered to be Multi-station Parts and Nut Formers have one hammer (blow) for each die. In this way, a machine with four dies would be called a 4-die-4-
blow header or parts/nut former. In these machines, therefore, every time the machine strokes (comes together) it will be performing the same number of operations as dies and one finished part will be completed. This process is no different in concept from a part on an assembly line that moves from one station to the next until it is complete. Each stop along the way is only one incremental piece of the entire assembly process. Taking this into account, one of the key factors in the successful operation of a multi-station machine is the transfer mechanism. This mechanism must be able to successfully shuttle the part from one station to the next. This can get tricky. In the analogy above, parts on an assembly line are often shuttled on a fixture or a pallet so that the part actually never moves, only the pallet it is on. If you have to move the part each time, this process gets significantly more difficult because not only do you have to grab the part but re-establish it in the desired orientation. This, however, is what occurs in a multi-station header, i.e. the part is individually moved each time. This adds a layer of complexity including added manufacturing controls to prevent dropping the part or changing its angular orientation and presentation to the next die. The impact of these added controls is normally needing to slow the speed of the machine. Once the manufacturer gets the order in which the part is to be manufactured from its engineering resources (known as the Part Progression) and figures out the transfer sequence, the actual process is pretty straight forward. Wire is drawn into the machine, cut-off, and transferred to the first station. That cut-off blank is then sequentially transferred to each station in the machine until it has seen every tool and drops off as a completed part. At each station along the sequence either one or a combination of the heading processes, upsetting, extrusion, or trimming/piercing, as designed by the engineer and built into the tooling will occur.
» Is There a Difference Between a Parts Former and a Nut Former? Is there a difference between a Parts Former and a Nut Former? The simple answer to this question is yes. Although the processes being performed, upsetting, extrusion, and trimming/piercing are fundamentally the same, the execution and machine parameters are different.
Machine Stroke/Speed: With every strike of the machine the part is usually forced into the die. The part requires some assistance to be removed from the die. This comes in the form of a pin (known as the Knock Out Pin) which pushes forward all the way to the face of the die as the ram (moving side of the machine) is moving backward. As parts get longer, the effective part of the dies must also get longer resulting in a longer forward stroke of the pin to reach the die face. Obviously the longer the stroke, the more time it takes to accomplish this task and the slower the machine can run. Machines are designed to optimally run certain lengths of parts and are available in short, medium, and long stroke versions. Naturally a long stroke machine will have the capability of running longer parts while a short stroke machine will be limited to shorter parts. When you consider the design of screws, bolts and nuts, it would be fair to describe most screws and bolts as “long and thin” and most nuts and hollow parts as “short and stubby”. Screws and Bolts,
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Trimming can be accomplished on external parts to provide a shaped head or collar. The most common example would be a trimmed hex head fastener. The material is simply sheared into the desired shape. Likewise, an internally threaded or hollow part usually has a web separating the two sides of the hollow feature that must be pierced to provide the through hole.
Technology therefore, need machines with medium and long stroke capability while nuts only require short stroke machines. The resulting significance of this is that Nut Formers will run faster than their Parts Former counterparts because it takes less time to push the Knock-Out Pin forward.
Number of Stations:
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In theory a Multi-station Former can have an infinite number of stations. In practice, however, the number of stations is limited because too many would result in such a wide machine that it would be impractical for an operator to run it. Therefore, Parts and Nut Formers usually do not exceed about six stations. In fact, more often than not, nuts need more stations than bolts and screws so that a fastener manufacturer specializing in bolts and screws likely has more Four Station Parts Formers than five or six station while nut manufacturers likely have almost all Five and Six Station Nut Formers.
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Transfer: One of the biggest distinguishing factors between Parts and Nut Formers is the method of transfer between stations. When forming a bolt or screw there are two distinct regions of the part, the head and the body. Forming of the head is well suited to the punch side tooling and the body to the die side tooling. In most instances there is no advantage to being able to flip the part around and from an engineering standpoint the “long and thin” aspect ratio would make this difficult or impossible anyway. Therefore, screws and bolts just get transferred straight across. Nuts, on the other hand, are usually symmetric or nearly symmetric across the center axis. Therefore, if we begin working on one side with the punch, it is likely that working the other side with the punch would be equally advantageous. That is, in fact, the case so that being able to control which side of the part is presented to the punch at each station becomes a strategic benefit. Nut manufacturers therefore, need to find a way to be able to flip the part so that both sides of the part may be strategically presented to the punch or die side of the machine. To accomplish this Nut Formers are equipped with Universal Transfers which unlike the one dimensional transfers of the Parts Former can move the part laterally to the next station or rotate it 180° as it is moved from one station to the other. By flipping the part it allows the manufacturer to work the hole in the nut from both sides of the part, which is advantageous when compared to trying to drive the hole and form the hex shape all from one side.
» Summary: Multi-station Parts and Nut Formers are versatile machines in the manufacturer’s arsenal. They are particularly important in generating more complex net shape parts. Although they provide the same basic functions as simpler machines do, the added stations allow manufacturers to combine functions and make more difficult and complex parts. In particular, Nut Formers are the mainstay of fastener manufacturers focused on nuts and have some unique and special features that provide advantages in nut manufacturing.
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