Fastener-World Magazine No.189_Global Version by Fastener-World

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Advertisers Index A

310EXPRESS COMPANY (Japan) Security, Tamper Proof, Anti-theft Screws...

226

A-PLUS SCREWS INC. Chipboard Screws, Customized Special Screws / Bolts...

161

A-STAINLESS INTERNATIONAL CO., LTD. Chipboard Screws, Concrete Screws, Deck Screws...

淳康

280

ABC FASTENERS CO., LTD. Drop-in Anchors, Expansion Anchors, Wire Anchors...

聯欣

103

AEH FASTEN INDUSTRIES CO., LTD. Clevis Pins, Dowel Pins, Hollow Rivets...

鉞昌

ALEX SCREW INDUSTRIAL CO., LTD. 禾億 Button Head Cap Screws, Button Head Socket Cap Screws...

ALISHAN INTERNATIONAL GROUP CO., LTD. 奧立康 Fastener Tools, Bolts, Screws, Nuts, Stamping Parts...

181 78

203

AN CHIAO MOLDS CO., LTD. Dies, Punch Dies, Carbide Quill, Punches, Pins...

安喬

292

ANCHOR FASTENERS INDUSTRIAL CO., LTD. 安拓 ETA Series, Anchor Bolts, Anchor Nuts, Automotive Parts...

CHIN LIH HSING PRECISION ENTERPRISE 金利興 Automotive Nuts, Brass Inserts, Bushes, Bushings...

116

CHINA PNEUMATIC CORPORATION Blind Rivet Assembly Machines, Torque Wrenches...

246

CHING CHAN OPTICAL TECHNOLOGY CO., LTD. 精湛 Eddy Current Sorting Machines, Fastener Makers...

193

CHIREK FASTENER CORPORATION Stainless Steel Fasteners, Self-Drilling Screws, Washers...

錡瑞

CHONG CHENG FASTENER CORP. Cap Nuts, Coupling Nuts, Conical Washer Nuts...

宗鉦

250

將運

CHIEN TSAI MACHINERY ENTERPRISE CO., LTD. 鍵財 Thread Rolling Machines

寬長

CHIAN YUNG CORPORATION SEMS Screws

248

263

AMBROVIT S.P.A. (Italy) Chipboard Screws, Combined Screws, Machine Screws... AMPLE LONG INDUSTRY CO., LTD. Hollow Rivets, Drive Rivets, Semi-tubular Rivets...

中國氣動

CHUN KAI MACHINERY CO., LTD. 駿凱 Straightening Machines, Straightness Measuring Instruments... CHUN YU WORKS & CO., LTD. Wheel Bolts, Chipboard Screws, Drywall Screws...

春雨

CHUN ZU MACHINERY INDUSTRY CO., LTD. 春日 Cold Headers, Header Toolings, Heading Machines...

CPC FASTENERS INTERNATIONAL CO., LTD. Stainless Steel, Bi-metal Self-drilling Screws...

冠誠

DA YANG ENTERPRISE CO., LTD. Special Automotive Nuts, Special Weld Nuts...

大楊

DAR YU ENTERPRISE CO., LTD. Chipboard Screws, Drywall Screws, Screw Nails...

達宇

APEX FASTENER INTERNATIONAL CO., LTD. Nuts, Wing Nuts & Bolts, Turning Parts, Stamping Parts

嵿峰

ARK FASTECH CORP Multi-Station Cold Forging Bolts / Nuts...

方舟

101

DE HUI SCREW INDUSTRY CO., LTD. Drywall Screws, Decking Screws, Self-drilling Screws...

德慧

ARUN CO., LTD. Bi-metal Screws, Chipboard Screws, Drywall Screws...

鉅耕

DIN LING CORP. Chipboard Screws, Drywall Screws, Furniture Screws...

登琳

140

AT-HOME ENTERPRISE CO., LTD. Auto Parts, Elevator Bolts, Penta Head Bolts...

安鈜

DRA-GOON FASTENERS INC. Chipboard Screws, Phillips Head Screws, TEK Screws...

丞曜

184

ATLAS DISTRIBUTION SERVICES LTD. Tailoring Fulfillment & Supply Chain Solutions

鷹世服

DUNFA INTERNATIONAL CO., LTD. 敦發 Bushes, Spacers, Automotive Parts, Tubes, Turning Parts...

AUTOLINK INTERNATIONAL CO., LTD. Automotive Screws, Machine Bolts, Flange Nuts...

浤爵

E CHAIN INDUSTRIAL CO., LTD. Chipboard Screws, Drywall Screws, Machine Screws...

毅程

BCR INC. Automotive Screws, Piston Pins, Weld Bolts (Studs)...

必鋮

108

EASON TECH INDUSTRIAL CO., LTD. Spring Pins, Cage Nuts, Clip Nuts, Retaining Rings...

鈺森

131

BESTWELL INTERNATIONAL CORP. Eye Bolts, Flanged Head Bolts, Hanger Bolts...

凱壹

102

EASYLINK INDUSTRIAL CO., LTD. Automotive Nuts, Thread Forming Screws...

易連

254

BIING FENG ENTERPRISE CO., LTD. 秉鋒 Blind Nut Formers, Multi-station Cold Forming Machines...

275

E-UNION FASTENER CO., LTD. 奕盟 Conveyors, Thread Rolling Machines, Heading Machines...

BI-MIRTH CORP. 吉瞬 Carbon Steel Screws, Chipboard Screws, Concrete Screws...

197

EVEN LONG INTERNATIONAL CO., LTD. new 連長 Collated Screw Guns, Collated Nails, Collated Screws

FAITHFUL ENGINEERING PRODUCTS CO., LTD. 誠毅 Anchors, Box Nails, Door/Window Accessories...

保力德

FALCON FASTENER CO., LTD. Automotive & Motorcycle Special Screws / Bolts...

鉮達

FANG SHENG SCREW CO., LTD. Shoulder Bolts, Button Head Socket Cap Screws...

芳生

144 38

ALLOY & STAINLESS FASTENERS, INC. (U.S.A.) Bolts, Nuts, Studs, Sockets, Washers, Bent Bolts...

186

271

BOLTUN CORPORATION Automotive Screws, Bushes, Conical Washer Nuts...

恒耀工業

201

CANATEX INDUSTRIAL CO., LTD. Nuts, Turning Parts, Bolts, Plastic Injection Parts...

252

CHAN CHANGE MACHINERY CO., LTD. Screw Head Making Machines...

長薔

175

CHANG BING ENTERPRISE CO., LTD. Hook Bolts, Holders / Hooks / Rings, Dowel Screws...

彰濱

FASTENER JAMHER TAIWAN INC. Automotive Nuts, Blind Nuts / Rivet Nuts, Bushings...

占賀

CHI HUNG RIVETS WORKS CO., LTD. Blind Rivets, Hollow Rivets, Solid Rivets, Split Rivets...

吉宏

FASTNET CORP. Dowel Pins, Flange Nuts, Weld Nuts, 4 Pronged T Nuts...

俊鉞

59 120

FONG PREAN INDUSTRIAL CO., LTD. 豐鵬 Automotive Screws, Bi-metal Screws, Brass & Bronze Screws...

177

HWEI NEN CO., LTD. Automotive & Motorcycle Special Screws / Bolts...

255

INFINIX PRECISION CORP. Customized Punches and Dies

輝能

FONG WUNS CO., LTD. Flange Nuts, Stainless Steel Nuts, Special Parts...

鋒汶

FONG YIEN INDUSTRIAL CO., LTD. Eyebolts, Spindles...

宏盈

FORTUNE BRIGHT INDUSTRIAL CO., LTD. Cap Nuts, Dome Nuts, Nylon Cap Insert Lock Nuts...

鋒沐

FU HUI SCREW INDUSTRY CO., LTD. Automotive & Motorcycle Special Screws / Bolts...

福輝

269

165

FU KAI FASTENER ENTERPRISE CO., LTD. 福凱 Precision Electronic Screws, Special Screws, Weld Screws...

118

FUSHANG CO., LTD. 甫商 Carbon Steel Screws, Chipboard Screws, Concrete Screws...

189

JENG YUH CO., LTD. Plastic Injection Products, Plastic Mold R&D...

政毓

290

JERN YAO ENTERPRISES CO., LTD. Multi-station Cold Forming, Parts Forming Machines...

正曜

JET FAST COMPANY LIMITED Blind Nuts / Rivet Nuts, Aircraft & Aerospace Washers...

捷禾

J.C. GRAND CORPORATION All Kinds of Screws, Chipboard Screws...

英飛凌

俊良

JA DEN ENTERPRISE CORP., LTD. Drilling Screws JAU YEOU INDUSTRY CO., LTD. 朝友 Chipboard Screws, Drywall Screws, High Low Thread Screws...

138

GELA & COMPANY Expansion Anchors, Eye Bolts, Hanger Bolts...

蕙寶

257

GIAN-YEH INDUSTRIAL CO., LTD. Rivet Dies, Self-drilling Screw Dies, Screw Tip Dies...

健業

149

241

GINFA WORLD CO., LTD. 濟音發 Chipboard Screws, Countersunk Screws, Drywall Screws...

JIEN KUEN ENTERPRISE CO., LTD. 健坤 Hexagon Nuts, Nylon Cap Insert Lock Nuts, Square Nuts...

109

147

GOFAST CO., LTD. Open Die Parts, Stamping Parts, Assembly Parts...

JIN SHIN CHYUAN INDUSTRY CO., LTD. Automotive & Motorcycle Special Screws / Bolts...

163

261

GWO LIAN MACHINERY INDUSTRY CO., LTD. 國聯 Handstand Type Wire Drawing Machines, Non-Stop Coilers...

JIN SHING STAINLESS IND. CO., LTD. 竣鑫 Self-tapping Screws, Machine Screws, Chipboard Screws...

喬邁

JIN TA TRADING CO., LTD. new Special Nuts

金欣全

金達

HAO CHENG PLASTIC CO., LTD. Plastic Box Maker for Fasteners

皓正

128

JINGFONG INDUSTRY CO., LTD. 璟鋒 Hex Nylon Insert Lock Nuts, Wing Nuts with Nylon Insert...

270

HAO MOU NUTS MFG. CO., LTD. Nuts and Spacers...

豪茂

183

JIN-YINGS ENTERPRISE CO., LTD. Special Custom Fasteners, Auto/Motorcycle Fasteners...

晉營

171

HARVILLE FASTENERS LTD. 豪威爾 Special Screws and Bolts, Sems Screws, Stainless Steel Fasteners...

JOKER INDUSTRIAL CO., LTD. Hollow Wall Anchors, Concrete Screws, Jack Nuts...

久可

235

HAUR FUNG ENTERPRISE CO., LTD. 豪舫 External Tooth Washers, Long Carriage Bolts, Roofing Bolts...

224

HEADER PLAN CO. INC. Chipboard Screws, Collated Screws, Deck Screws...

139

HO HONG SCREWS CO., LTD. 合鋒 Alloy Steel Screws, Button Head Cap Screws, Chipboard Screws...

100

HOSHENG PRECISION HARDWARE CO., LTD. 和昇 Auto Parts, CNC Machined Parts, Bolts...

HSIN JUI HARDWARE ENTERPRISE CO., LTD. 欣瑞 Bushes, Construction Bolts, Special Cold / Hot Forming Parts...

239

KAN GOOD ENTERPRISE CO., LTD. new 鋼固 Fastener, Hardware, Plastic, Instruction Booklet Package in Lpp Bags...

188

KING CENTURY GROUP CO., LTD. Drop-in Anchors, Self-drilling Anchors, Sleeve Anchors...

慶宇

KWANTEX RESEARCH INC. Chipboard Screws, Drywall Screws, Furniture Screws...

寬仕

124

L & W FASTENERS COMPANY Construction Fasteners, Flat Washers, Heavy Nuts...

金大鼎

217

HSIN YU SCREW ENTERPRISE CO., LTD. Acme Screws, Hexagon Head Cap Screws...

新雨

216

LIAN CHUAN SHING INTERNATIONAL 連全興 Weld Nuts, Special Parts, Special Washers, Flat Washers...

105

HWALLY PRODUCTS CO., LTD. Drop-in Anchors, Chipboard Screws, Anchors...

樺麟

285

LIAN SHYANG INDUSTRIES CO., LTD. Nut Formers, Nut Tapping Machines

連翔

Advertisers Index L

294 18

LOCKSURE INC. Custom Washers, Flat Washers, Automotive Screws...

LONG THREAD FASTENERS CORP. Bi-metal Self-drilling Screws, Chipboard Screws...

278

SHANGHAI FAST-FIX RIVET CORP. Blind Rivets, High Shear Rivets, Closed End Rivets...

長隆順

256

SHEEN TZAR CO., LTD. Self-Drilling Screw Machines & Dies

新讚

龍業百起

158

SHEH FUNG SCREWS CO., LTD. Chipboard Screws, Countersunk Screws, Wood Screws...

世豐

156

SHEH KAI PRECISION CO., LTD. Bi-metal Concrete Screw Anchors, Bi-metal Screws...

世鎧

107

SHEN CHOU FASTENERS INDUSTRIAL CO., LTD. 神洲 Button Head Cap Screws, Chipboard Screws...

267

SHENG LONG INDUSTRY CO. Punches, Pins, Carbide Punches, Dies, Sleeves...

MAC PRECISION HARDWARE CO. Turning Parts, Precision Metal Parts, Cold Forged Nuts...

154

MASTERPIECE HARDWARE INDUSTRIAL 金全益 Brass Screws, Chipboard Screws, Double End Screws...

190

MAUDLE INDUSTRIAL CO., LTD. 茂異 Button Head Socket Cap Screws, Flange Washer Head Screws...

132

110 61

今湛

143

SEN CHANG INDUSTRIAL CO., LTD. 昇錩 Customized Special Screws / Bolts, Socket Head Cap Screws...

LOYAL & BIRCH CO., LTD. Construction Fasteners and Building Fasteners

244

229

231 36

MIN HWEI ENTERPRISE CO., LTD. Button Head Socket Cap Screws, Chipboard Screws...

鑫瑞

明徽

MING TANG MACHINERY CO., LTD. (WEN YANG) 玟暘 Screw Head Making Machines... MODERN ALLOY PLATING CO., LTD. Zinc Plating, Lubricants

頂吉興

昇隆

SHIH HSANG YWA INDUSTRIAL CO., LTD. 新倡發 Flange Nuts, Flange Nylon Nuts With Washers...

168

SHIN CHUN ENTERPRISE CO., LTD. 昕群 Automotive Screws, Chipboard Screws, Customized Screws...

136

SHUENN CHANG FA ENTERPRISE CO., LTD. 舜倡發 Long Screws, Concrete Screws, Machine Screws...

MOUNTFASCO INC. 崎鈺 All Kinds of Screws, Alloy Steel Screws, Automotive Screws...

飛可斯

SHUN DEN IRON WORKS CO., LTD. Fastener Tools, Bolts, Screws, Nuts, Stamped Parts…

順典

259

SHUN HSIN TA CORP. 順興達 Punches, Tungsten Carbide Nut Forming Dies, Special Dies…

昶彰

167

SIN HONG HARDWARE PTE. LTD. (Singapore) 新豐 Hexagon Nuts, Hexagon Head Bolts, Blind Rivets...

ND INDUSTRIES ASIA INC. 穩得 ND Pre-Applied Processes, Advanced Sealing Technologies...

NCG TOOLS INDUSTRY CO., LTD. Tools for Fastening Anchors, Blind Nuts / Rivet Nuts...

ORANGE FASTENERS new Nuts, Screws, Bolts, Bushing, Rivets, Special Parts...

橙品

PAKWELL CORPORATION new Bi-metal Screws, Stainless Steel Screws

開懋

PENGTEH INDUSTRIAL CO., LTD. SEMs Screws, Special Screws, Binder Screws, PT Screws...

彭特

8 145

SPEC PRODUCTS CORP. Lincensee Fasteners, Turned/Machined Parts...

友鋮

SPECIAL RIVETS CORP. Blind Nuts / Rivet Nuts, Blind Rivets, Air Riveters...

恆昭

STARBEST ENTERPRISE CO., LTD. Automotive Screws, Parts & Precision Electronic Screws...

展洋

SUN CHEN FASTENERS INC. 展鴻鑫 Cup Washers, Flanged Head Bolts, T-head or T-slot Bolts...

126

SUPER CHENG INDUSTRIAL CO., LTD. 世暘 Nuts & Auto Parts, Flange Bolts, Sockets & Threaded Rods...

187

POL SHIN ENT. CO., LTD. 寶薰 Drywall Screws, Concrete Screws, Tapping Screws, Long Screws...

151

PPG INDUSTRIES INTERNATIONAL INC. 美商必丕志 Chromium-free Coating, ED Coating...

SUPER DPD CO., LTD. 三御 All Kinds of Screws, Bi-metal Screws, Carbon Steel Screws...

125

191

PRO POWER CO., LTD. Screws, Bolts...

SUPER NUT INDUSTRIAL CO., LTD. 傑螺 Blind / Rivet Nuts, Security Fasteners, Barrel Nuts, Machine Parts...

195

TAIWAN LEE RUBBER CO., LTD. Bonded Washers, E.P.D.M. Vulcanized, Pipe Flashing...

179

TAIWAN NYLON WASHER CO., LTD. 東佑典 Rubber Washers, Silicone Washers, Plasterboard Nails...

286

TAIWAN PRECISION FASTENER CO., LTD. Drywall Screws, Wood Construction Screws, Roofing Screws...

95 123

鉑川

PRO-VISA (LIN) INT'L CORP. 佾鼎 Self-drilling Screws, Stainless Steel Screws, Furniture Screws... PS FASTENERS PTE LTD. (Singapore) Washers, Socket Set Screws, U Bolts, Alloy Steel Screws...

汎昇

QST INTERNATIONAL CORP. 恒耀國際 Hexagon Head Bolts, Square Head Bolts, Weld Bolts (Studs)...

REXLEN CORP. Clinch Nuts, Clinch Studs, CNC Parts, Stamped Parts...

連宜

SAN SHING FASTECH CORP. Automotive Nuts, Automotive Parts, Carbide Dies...

三星

SCREWTECH INDUSTRY CO., LTD. Machined Parts, Thumb Screws, Micro Screws...

銳禾

287

121

LINKWELL INDUSTRY CO., LTD. 順承 All Kinds of Screws, Automotive & Motorcycle Special Screws...

2 85

台力

TAIWAN SELF-LOCKING FASTENERS IND. 台灣耐落 Nylok®, Precote®, Nycote®, Nyplas®, Loctite®...

199

TANG AN ENTERPRISE CO., LTD. Customized Automotive Parts and Special Fasteners

207

TEMBO GLOBAL INDUSTRIES LTD. (India) new Studs & Bolts, Nuts, Washers, Screws, Nails, Anchors…

20 173

THREAD INDUSTRIAL CO., LTD. Chipboard Screws, Flange Nuts, Heavy Nuts...

鏜安

英德

TICHO INDUSTRIES CO., LTD. 帝潮 Bi-metal Self-drilling Screws, Timber Screws, Collated Screws...

TONG HEER FASTENERS (THAILAND) CO., LTD. Hex Bolts, Stud Bolts, Socket Cap Screws, Hex Nuts…

TONG HEER FASTENERS CO., SDN. BHD (Malaysia) Stainless Steel Metric Screws, Stainless Steel Screws...

135

TONG HO SHING INTERNATIONAL CO., LTD. 桐和興 Hex Washer Head Screws, Indent Hex Head Screws...

TONG HWEI ENTERPRISE CO., LTD. A2 Cap Screws, Button Head Socket Cap Screws...

東徽

TONG MING ENTERPRISE CO., LTD. Stainless Steel Fasteners, Wire Rods...

東明

133

TYCOONS GROUP ENTERPRISE CO., LTD. Chipboard Screws, Collated Screws, Deck Screws...

聚亨

277

TZE PING PRECISION MACHINERY CO., LTD. 智品 Open Die Machines, Cold Headers, Cold Forming Machines...

104

UNISTRONG INDUSTRIAL CO., LTD. 六曜 Retaining Nuts, Sleeve Nuts, Weld Nuts, Automotive Screws...

VERTEX PRECISION INDUSTRIAL CORP. 緯紘 6 Cuts/ 8 Cuts Self Drilling Screws, Barrel Nuts, Cap Screws...

265

WAN IUAN ENTERPRISE CO., LTD. 萬淵 Punches/Dies of Various Nuts, Screws, Sleeves and Socket Boxes

WE POWER INDUSTRY CO., LTD. Chipboard Screws, Concrete Screws, Drywall Screws...

威力寶

282

WILLIAM SPECIALTY INDUSTRY CO., LTD. Chipboard Screws, Concrete Screws, Drywall Screws...

威廉特

117

WINLINK FASTENERS CO., LTD. 岡山東穎 Stainless Steel Screws, Flange Bolts, Security Bolts, SEMS Screws...

284 24

WYSER INTERNATIONAL CORP. Cage Nuts, Cap Nuts, Clinch Nuts, Acme Screws...

緯聯

YESWIN MACHINERY CO., LTD. Bolt Formers, Multi-station Cold Forming Machines...

友信

YI CHUN ENTERPRISE CO., LTD. 誼峻 Cap Screws, Socket Set Screws, Cage Nuts, Automotive Parts...

106

YI HUNG WASHER CO., LTD. Rubber Washers, Plastic Screws, Custom Washers...

益弘

YING MING INDUSTRY CO., LTD. Automotive & Motorcycle Special Screws / Bolts...

穎明

YING YI CO., LTD. Sems Parts, Special Nuts, Pressed Parts...

穎翊

153

YOUR CHOICE FASTENERS & TOOLS CO., LTD. 太子 A2 Cap Screws, Bits & Bit Sets, Chipboard Screws...

288

YOW CHERN CO., LTD. 侑城 Flanged Head Bolts, Chipboard Screws, Floorboard Screws...

YUH CHYANG HARDWARE INDUSTRIAL CO. 鈺強 Automotive & Motorcycle Special Screws / Bolts...

122

YUNG KING INDUSTRIES CO., LTD. 榮金 Dowel Pins, Roll Pins, Self-locking Pins, Cotter Pins, Split Pins...

237

Z & D PLATING CO., LTD. 瑞達信 Precision Barrel Plating Finishes, Zinc & Zinc-Nickel Alloy...

239

ZENITH GOOD ENTERPRISE CO., LTD. 潤固 Fastener, Hardware, Plastic, Instruction Booklet Package in Lpp Bags...

233

ZYH YIN ENT. CO., LTD. Euro Screws, Dowel Pins, Allen Keys, Confirmat Screws...

至盈

Machines & Equipment 機械暨周邊設備區

254 252 248 246 263 250 275 261 290 285 244 46 256 277 284

BIING FENG ENTERPRISE CO., LTD. 秉鋒 CHAN CHANGE MACHINERY CO., LTD. 長薔 CHIEN TSAI MACHINERY ENTERPRISE CO., LTD. 鍵財 CHING CHAN OPTICAL TECHNOLOGY CO., LTD. 精湛 CHUN KAI MACHINERY CO., LTD. 駿凱 CHUN ZU MACHINERY INDUSTRY CO., LTD. 春日 E-UNION FASTENER CO., LTD. 奕盟 GWO LIAN MACHINERY INDUSTRY CO., LTD. 國聯 JERN YAO ENTERPRISES CO., LTD. 正曜 LIAN SHYANG INDUSTRIES CO., LTD. 連翔 MING TANG MACHINERY CO., LTD. (WEN YANG) 玟暘 MODERN ALLOY PLATING CO., LTD. 頂吉興 SHEEN TZAR CO., LTD. 新讚 TZE PING PRECISION MACHINERY CO., LTD. 智品 YESWIN MACHINERY CO., LTD. 友信

Tooling / Dies 工 / 模具區 203 257 255 267 259 265

AN CHIAO MOLDS CO., LTD. GIAN-YEH INDUSTRIAL CO., LTD. INFINIX PRECISION CORP. SHENG LONG INDUSTRY CO. SHUN HSIN TA CORP. WAN IUAN ENTERPRISE CO., LTD.

安喬健業英飛凌昇隆順興達萬淵

Exhibitions 展覽 205 209 213 215 228

METALEX VIETNAM 2021 INTERNATIONAL FASTENER SHOW CHINA 2021 TAIWAN HARDWARE SHOW 2021 FASTENER TRADE SHOW SUZHOU 2021 KOREA METAL WEEK 2021

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Association

Dr. Volker Lederer, President of the European Fastener Distributor Association

EU’s AD Investigation Against Chinese Fasteners AD Investigation Background The European Commission (“EC”) received a complaint on Nov/06/2020 lodged by European Industrial Fasteners Institute (“EIFI”) on behalf of the Union’s certain iron or steel fastener producers and relevant interested parties, pursuant to Article 5 of Regulation (EU) 2016/1036 of the European Parliament and of the Council of 8 June 2016 on protection against dumped imports from countries not members of the European Union, alleging that the imports of certain iron or steel fasteners originating in China are continuously being dumped into the EU and thereby causing material injury to certain iron or steel fastener producers in the EU. These products subject to the AD investigation (Case AD676) include certain iron or steel fasteners (except for stainless steel), which are wood screws (excluding coach screws), self-tapping screws, other screws and bolts with heads (whether or not with their nuts or washers, but excluding screws and bolts for fixing railway track construction material), and washers.

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The fasteners involved in this case are currently classified under CN codes 73181290, 73181491, 73181499, 73181558, 73181568, 73181582, 73181588, ex 73181595 (TARIC codes 7318159519 and 7318159589), ex 73182100 (TARIC codes 7318210031, 7318210039, 7318210095 and 7318210098) and ex 73182200 (TARIC codes 7318220031, 7318220039, 7318220095 and 7318220098). According to the time frame and key steps of the Commission, the fasteners involved in this case may be subject to a provisional measure if the EC makes an "affirmative" determination, which is currently scheduled to be announced on July 21, 2021. Our editors have recently contacted EFDA representing the interests of many fastener distributors and importers in the EU, most of whom purchase more than a million tons of standard parts from Asia and the Far East each year, and received the Association's valuable feedback to the investigation, which was just released in public on June 4th.

Association

Compiled by Gang Hao Chang, Vice Editor in Chief of Fastener World; Feedback by courtesy of EFDA

EFDA on impending antidumping duties: EU economy threatened by fastener shortage “With anti-dumping duties on Chinese fasteners, the supply of screws and other fasteners to the European economy could no longer be ensured. High capacity utilization, raw material shortages and shipping problems have already thrown international supply chains into unprecedented chaos, making it impossible for European fastener distributors to supply European industry, trade and crafts with fasteners in time. Under these exceptional circumstances, the European Union would create the ‘perfect storm’ if it were to impose additional duties on the import of iron and steel fasteners from the People's Republic of China”. This says President Dr. Volker Lederer, President of the European Fastener Distributor Association (EFDA), ahead of the European Commission’s decision on the imposition of provisional antidumping duties on the import of iron and steel fasteners originating in the People’s Republic of China. On 21 December 2020, the European Commission initiated anti-dumping investigation concerning imports of iron and steel fasteners from the People's Republic of China (AD676). At the end of the procedure, protective duties on fasteners could be imposed, as was already the case from 2009 to 2016. At that time, tariffs on Chinese goods of up to 85 percent brought trade with China to a complete standstill. Although the WTO declared the EU measures illegal in 2016, the damage to the domestic economy was there. European fastener manufacturers did not take any measures to significantly increase the production of so-called standard parts. They rely on high-quality special parts for the European automotive industry. Standard parts have to be bought from the Far East and other parts of the world. Within the next few weeks, the EU Commission will decide whether to impose provisional duties in the summer, i.e. already during the investigation procedure. To do so, it is seeking the vote of the EU member states. But the global market for fasteners is upside down. Delivery times for fasteners have doubled and even tripled since the beginning

of the year, reaching up to twelve months. There are no alternatives to China in Asia or Europe. In other East Asian markets like Taiwan, Thailand or Vietnam, capacities are exhausted as US companies claimed resources here a few years ago in response to the Trump administration's protective tariffs on Chinese imports. Pandemic travel restrictions make it impossible for European importers to conduct the visits and audits required for new suppliers. Raw material shortages, such as steel or wire rod, are exacerbating the supply problems. The continuing global logistics problems in maritime shipping with container shortages and the effects of the crisis at the Suez Canal mean that what little is available can only reach Europe with significant delays and extra costs. Purchasing in Europe is also ruled out as an alternative. European manufacturers are not having any free capacities and would never be able, nor willing, to produce the quantities of standard fasteners necessary to satisfy the demand of European industry. European fastener distributors supply the European industry with an extensive range of standard and special parts and ensure that the products are available in the right place at the right time. Major customers include manufacturers in the automotive, machine building, construction, wind energy, agriculture, furniture, craft and DIY sectors. For these manufacturers the permanent availability of standard parts is indispensable so that their products can continue to be manufactured in Europe and successfully sold on world markets. "Europe must now do everything possible to ensure the global competitiveness of its industry and not to unnecessarily complicate its supply with indispensable primary products like fasteners. To recover from the Corona crisis and in order to avoid breakdowns of productions lines in Europe, the European economy needs the capacity of the entire Asian procurement market – including China. With anti-dumping duties, the EU would spoke in the wheel of EU recovery”, concludes Dr. Lederer.

Case AD 676 Time Frame and Key Steps Update Initiation Stage Date of initiation

Time period envisaged for verification visits

Provisional Stage Predisclosure

Definitive Stage

Return comments Return comments Provisional on disclosure/ Measures provisional measures on final disclosure

Dec/21/2020 Mar/08/2021~Apr/30/2021 Jul/20/2021 Jul/21/2021

Sep/01/2021

Nov/08/2021

Definitive Measures Feb/17/2022

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Association

FASTENER CAFE' compiled by Fastener World

FC S K H d n a IB, V E N , A D NF

Presidents on the Pandemic For the past 6 months, lots of Taiwanese fast ener suppliers i n t hei r rela xe d conversations have been often talking about shortages of steel & raw materials, imbalance bet we en ma rket supply a nd dema nd, severe delay of international shipments and logistics service, how many people in the country have got themselves vaccinated, a nd ma ny ot her issues wor r ying t hem so much. On the other hand, the gradual market recovery of some leading industries, such as electronics, machinery, automotive, construction, and medical, has also led to the explosive growth in several fastener suppliers’ order acceptance, not to mention that some even said their orders have been fully scheduled through the second half of 2022! Nevertheless, with the insufficient and unstable supply of needed materials, the continuously hiking quarterly wire rod prices of Taiwan CSC, and the unfavorable exchange rates for exports, many of these suppliers have also encountered challenges of no material for urgent orders or exorbitant material costs t hat eat up t hei r prof it margins. In addition, more t ha n 20% of t he global population has got at least one shot of vaccine, and the percentage of vaccinations

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in Europe and USA is comparatively higher than those in Asia and other Southeastern Asian countries, which may also influence the lifting of city lockdown measures in certain countries around the world. According to the statistics of “Our World in Data,” as of 29th of June, 2021, only Canada, the UK, Hungary, Belgium, Denmark, Italy, USA, The Netherlands, Germany, Spain, Austria, and Portugal got more than 50% of their population vaccinated. The percentage of vaccinations in Japan, South Korea, or Southeast Asia still remained below 30%. In some other manufacturing heartlands like Vietnam and Indonesia, the percentage was even less than 10% and some countries were also seeing an accelerated surge in new Covid cases. Talking of the current market situations in USA, Europe or certain Asian countries, what are the observations of NFDA, NEVIB, and HKSFC Presidents? How’s the pandemic control in their country? Is it possible that city lockdown measures will be completely lifted in the second half of this year? Will the prosperous days of the fastener industry seen years ago be back again?

NFDA

President Adam Derry

The USA has opened up and people are becoming more comfortable traveling and seeing visitors based on the ramp up in vaccinations. Most MLB baseball stadiums now are allowing full capacity of fans to come to the games. The IFE Las Vegas show is scheduled for Sept 21-23 2021. Attendance will certain be down and the show has planned for that as the venue footprint is smaller.

Many of our customers and suppliers have begun opening their doors again and welcoming visitors and face to face meetings although I would say the volume of travel is still down from pre-covid levels as people have seen the efficiency and relative effectiveness of teams/zoom/virtual sessions. The USA market is experiencing significant supply chain and logistical challenges currently – like nothing I’ve ever seen in my career – based on port /freight delays, cost increases, and overall demand rising. A lot of focus is currently on tracking parts down and doing everything possible to keep production lines running at customers.

NEVIB

Association President Robert Klaassen

So fa r 13 million vacci nations have been given a nd t he corona problem is getting less serious in the Netherlands, but it is still there. Local restaurants are permitted to be open until 22.00 hours and with no more than 30 – 50 people, depending on the size of the restaurant. Shops are open with a certain maximum of visitors.

In regards to “getting back to normal”, the question is what is “normal”? I don’t see us ever getting back to what life/business was like prior to COVID-19. Certainly demand has picked up and it is great The problems with shipping, raw to have things opening up again. There is a lot of positive energy in material are worldwide, so they do affect the industry in the the USA market but the supply chain / logistical challenges we are Netherlands as well. experiencing are significant and there is no end in sight. I would anticipate these issues continuing into 2022. It is causing The demand is very high due to the economic recovery and significant challenges with team member “burn out” / stress there is a shortage of fasteners, especially because of the possible levels and it is a tight labor market currently, which is anti-dumping on China. causing many companies to raise wages to attract people and turn over within organizations has risen. Many distributors are not able to keep their stock on the level they need. We think that it will take until summer next year for our industry to be back on a normal track.

HKSFC

Chairman Cheung Kin Ming

The Covid pandemic is universal, so it has brought extremely severe impacts on all countries and trades. The situations of Hong Kong or many factories in Mainland China are no exception, which are basically similar to the situation of Taiwan. Fortunately, since last year some countries have successfully developed the vaccines. However, as new Covid variants continue to be found, more research and development definitely must be done. I personally hope that more people in more countries/regions with reinforced preventative measures can get themselves vaccinated by the end of this year, travel ban can be lifted, and overseas fastener related trade shows can successfully take place again.

Vice Editor-in-Chief of Fastener World Magazine, Gang Hao Chang From the observations of NFDA, NEVIB, and HKSFC Presidents, we could roughly generalize their views into a clear point that the global fastener industry thus far has been comparatively optimistic to the incoming market recovery, though keeping a discreet attitude toward market changes is still a must. The significant imbalance between supply and demand remains the urgent priority that the industry has to do whatever it takes to deal with. Many industry professionals also think that although the gradual market recovery is going toward a positive trend, the development structure as a whole is still fragile. In the long term, any unnecessary external factors that are likely to interfere the balance between market supply and demand (antidumping rates, countervailing duties, or other measures taken to knock down the competitive edge of certain products on the market, for example) must be avoided at all times. On the other hand, some major industrialized countries in Europe and USA have begun to consider the possibility of a complete lifting of city lockdowns. If this really happens, the vibrant economic activities will once again stimulate more market demand. For regions outside Europe and USA, their governments should still work harder to accelerate vaccinations of their people and do an effective control over the spread of Covid variants, preventing the same situation in the beginning of last year from happening again, in order to make the economic activities recover and all industries get back on track. The operation of many industries in Europe and USA relies heavily upon the seamless collaboration of their supply chains in the Far East and Southeast Asia, so “when one screw is not securely fastened, the machine may not run smoothly.” In the following 6 months, if countries around the world can reinforce mutual collaboration to find out the most effective solution tackling the current challenges and difficulties, I believe that the year 2022 will be a year worthy to be expected. Fastener World no.189/2021

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Industry Focus

Top 27

Taiwanese Fastener Companies in 2020 Ranking Among Top 2000 Ranking Taiwanese Manufacturers 2020 2019 2018

Compiled by Fastener World

Source: Commonwealth Magazine Issue no. 723

130

Company

109↓

101

Brighton-Best International

316↑

326

336

327↓

296

359↓

Revenue (0.1 bn NTD)

Revenue Earnings Net Profit Growth Margin After Tax (0.1 bn NTD) (%) (%)

152.03

-21.69

9.42

6.20

Tong Ming Enterprise

91.71

4.13

4.94

5.39

282

QST International

88.24

-11.09

2.93

3.32

311

305

Chun Yu Works

80.55

-13.70

1.97

2.45

363↓

264

276

Tycoons Group

79.30

-31.16

-1.86

-2.35

461↓

304

306

Tycoons Worldwide (Thailand)

57.48

-40.48

-3.04

-5.29

514↓

418

371

San Shing Fastech

50.73

-22.54

6.02

11.87

527↓

469

434

Boltun Corporation

48.35

-13.88

0.17

0.35

573↑

583

522

Ray Fu Enterprise

14.34

1.27

-0.60

-4.18

738↓

635

---

Lu Chu Shin Yee

30.13

-18.32

0.15

0.50

754↓

660

685

Jinn Her Enterprise

29.35

-15.52

---

776↓

755

800

Jau Yeou Industry

27.70

-5.43

---

779↓

691

647

Tong Hwei Enterprise

27.40

-17.74

---

901↑

1029

1187

Sheh Fung Screws

22.54

24.05

1.52

6.74

929↓

846

837

Rodex Fasteners

21.27

-12.07

1.17

5.50

967↓

842

987

Sumeeko Industries

19.91

-18.13

0.91

4.57

977↓

869

1010

Intai Technology

19.61

-15.73

2.47

12.60

1021↑

1289

1246

OFCO Industrial

18.26

59.06

-0.68

-3.72

1022↑

1107

1065

Chen Nan Iron Wire

18.25

15.21

-0.45

-2.47

1069↓

778

915

NAFCO

17.04

-39.49

0.60

3.52

1132

---

Spec Products

15.14

15.13

0.63

4.16

1139↓

1015

---

King Point Enterprise (PATTA)

15.03

-19.45

0.36

2.40

1195↓

1163

1015

Min Hwei Enterprise

12.99

-9.03

---

1234↓

1110

1079

Chun Zu Machinery

12.21

-22.67

0.57

4.67

1280↓

1193

1342

Jern Yao Enterprises

11.20

-17.89

1.31

11.70

1311↓

1310

1323

Sheh Kai Precision

10.62

-5.01

1.07

10.08

1318↑

1342

1264

Thread Industrial

10.56

0.96

---

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Company Focus

Launching New Office Building A Boost to Tong Ho Shing’s Customized Fastener Production & Service

by Dean Tseng, Fastener World

Focusing on the construction and furniture markets, New Office Building Open in June 2021 Tong Ho Shing International mainly manufactures stainless steel hex washer socket head screws, flange Vice General Manager Zhu Xiao Yu of the company said in an interview screws, round head screws, flat head screws, pan with Fastener World that the first floor of this 3-story building serves as an office; head screws and other small screws. It can the second floor is for salespersons and is a place for face-to-face talks with clients; the manufacture to a range covering M3.5 to M6 third floor is for data and documents storage. Each floor spans about 165 square meters. DIN-compliant products and #6-#14 IFIcompliant products. This special fastener Vice General Manager explained the purpose for the office building is to provide company located in Kaohsiung City clients with a better communication environment. Since the building was built next to the was founded in 2011 and is ISO manufacturing plant, the previous office room can now be used to accommodate more production 9001 certified. Soon it has set equipment, thereby increasing the capacity and improving the workflow of the production line. a cor porate m ilestone by Coupled with the cozier space to do business, the company has installed 3 all-new threading machines completing a brand-new and forming machines in mid- July that increase the total number of its manufacturing equipment to 73 sets. office building that is expected to increase High Product Quality Proven by Loyal Customers capa cit y, order s and service. Tong Ho Shing highly regards and sees “lead time, quality, speed and traceability” as the 4 critical pillars to serve clients. The company has the management staff supervise the manufacturing area and solve personnel’s problems on site. It also digitizes and systematizes orders via ERP management to let clients track where their orders have progressed at any time and delivers the products on time. Its orderbook has never been impacted ever since the global COVID outbreak. On one hand this could be more or less attributed to the surge in the American infrastructure and home renovation demand over the past two years. On the other hand, the high quality of the company’s customized fasteners makes for a very loyal customer base who show their trust in Tong Ho Shing’s quality. Currently the orders have piled up to the end of this year. However, Vice General Manager reminds that we should not neglect the impact of material price surge during these two years.

Developing Overseas Markets Throughout 2021 The company has English-speaking personnel to provide overseas customers with direct service. If clients require surface treatment or anti-corrosion treatment, the company has collaborative factories to carry out and can even give suggestions on red rust and white rust standards according to the applications of customers. If the clients’ orders are urgent, it can prioritize and redeploy the staff to fully satisfy their demand and avoid delaying delivery. Vice General Manager said the company currently has the opportunity to be in talks with a Japanese client. Besides the U.S., Europe and Southeast Asia, Tong Ho Shing already has a good shot at tapping into the Japanese market in the future.

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Contact: Ms. Zhu Xiao Yu, Vice G.M. Email: mini952952@gmail.com

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Taiwan office

Company Focus

European/U.S. Customers’ Trust Winning CNC Service

MAC Precision Hardware Hails “Explosive” Order Growth

by Gang Hao Chang, Vice Editor-in-Chief of Fastener World

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Co-development of Special CNC Parts with Customers

“Besides electronics, machinery, and medical industries, more than 50% of our products are supplied to the automotive industry. With the automotive industry going further towards the R&D of electric vehicles, I think there’ll be a game-changing revolution in the application of CNC automotive components. We’ve seen this happen, so our collaboration with EV customers from Europe and the U.S. in the development of wire harness connectors, charging device plugs, and many other CNC parts has actually kicked off in recent years, which is also going to be our main focus in the future. On the other hand, in terms of fastener customers’ request for customizing, we can also help them develop special cold/ hot forged parts and can ship products from Taiwan or Ningbo according to their requests. If a customer expects a delay of the follow-up delivery after products arrive at a port, we can also try our best to have products shipped 10-15 days earlier,” says General Manager Chang.

▲ ▲

Ningbo plant

Installation of Robotic Arms

Price, lead time, and service are unquestionably the critical points that help MAC Precision win customers’ full trust. In order to continuously create the best “sweet spot” for customers in all these aspects, MAC Precision and the associate mills it has been working with for years always keep abreast of the times and never stop trying better alternatives to serve customers, such as adopting robotic arms to reduce manufacturing cost, improving production efficiency, and enhancing quality & precision. As products of MAC Precision are particularly 100% bespoken and a very high percentage of them are shipped to the automotive industry, strict control over cost, efficiency, and precision is definitely a must.

▲ ▲

“In response to the vibrant and recovering domestic and overseas market demand, we’ve not only done a lot in our Taiwan operation, but also have purchased sets of new equipment and maintained our Ningbo, Zhejiang-based premises recently. With these more advanced facilities, better workplaces, and more appropriate employees deployment, we hope that we could make our customer service and product quality reach a perfect end,” said Michael Chang, General Manager of MAC Precision.

▲ ▲

It has been over 6 months since the office relocation of MAC Precision Hardware, but the CNC precision engineering, quality control of products, and service for customers’ orders continue to demonstrate a fresh look to the company’s global customers. Over the past couple of months, MAC Precision not only added more well-experienced new blood into its sales and QC divisions, but also upgraded its software and hardware in the office, greatly stabilizing and improving the operation of systems, and what’s more important, significantly streamlining the team’s service provided to global customers and optimizing its accuracy of satisfying the industry’s needs. With all those mentioned above, MAC Precision again reported a consecutive 2-digit sales growth in H1 this year, and its shipment efficiency also appeared a marked upturn of around 20%.

Application for IATF in H2 2021

Thanks to years of efforts of each team member, MAC Precision continues to enjoy high customer loyalty. The company has not only signed a great deal of long-term supply contracts, but also has had its order schedule fully arranged through the year-end. In order to earn more customers’ trust in the company’s quality management in the global market as well as get paralleled with int’l standards, General Manager Chang also announced that the application for IATF 16949 will be soon activated in H2 this year and expects to reach a new milestone no lather than 2022. Chang noted, “quality, price, and service are the core elements that keep a company going forward, so MAC Precision will continue to work with associate mills to satisfy customers’ demand, offer the most outstanding service, and win more customers’ trust.”

Contact: General Manager Michael Chang Email: service@machardware.com.tw

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Editorial

DEFICIENT & EXORBITANT Brace Yourself for 4 Game-changing Developments Coming to the Steel Market by Dean Tseng, Fastener World

Taiwa n’s preemptive prepa rations against COVID had bought a year of economic prosperity for the domestic manufacturing industry. However, in fact since last year, Taiwanese fastener industry has been facing deficient steel (wire rod) supply and price surge, two of the largest sources of pressure on the industry. Wire rod takes up as much as 50% to 70% of the whole fastener manufacturing cost in Taiwan. Additionally, Taiwan sources wire rod mainly from Taiwan CSC, as well as steel plants in China, Russia, Turkey, and Brazil. Any drastic change in global wire rod supply could severely impact the development of the fastener industry.

The steel price is still on the rise this year and significantly affects fastener manufacturing costs. Although currently there is no lack of orders as far as the majority of domestic fastener suppliers are concerned and they already have orders piled up to January 2022, they are restless and constantly checking how much wire rod they have in stock and whether they have enough to manufacture fasteners. On the plus side, they have orders coming in; on the flip side is the lack of materials. With this backdrop, while keeping the domestic industry development in check, let’s set our eyes on the 4 game-changing developments in the world.

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: H i g hl i g h t 1

EU’s Anti-dumping Investigation on Fasteners from China The EU received a complaint and initiated a case numbered AD 676 last December to start an anti-dumping investigation on certain types of wood screws and self-tapping screws, washers, and certain types of screws and bolts with head designs. If the European Commission determines that the anti-dumping exists, a provisional AD tax will be imposed on July 21 at the earliest.

This provisional AD tax, if effective, will sensibly benefit Taiwanese fastener industry, but it is like a double-edged sword. Despite the merit that European orders may very well go from China to Taiwan, Taiwanese fastener industry has to think ahead and foresee the possibility of the pushing-aside effect and the outcome that may follow. If Chinese fasteners are edged out of Europe, they will be re-oriented to other countries, which in turn will clash with Taiwan’s market share in overseas countries outside Europe. There are past solid examples that prove that the act of edging out competitors can only exacerbate competition in the world market.

Furthermore, to European fastener companies, China is the largest and irreplaceable source of low-price fasteners. Imposing the provisional AD tax will leave Europe unable to make up for the lack of low-price fasteners on its own. Even if Europe turns to Taiwan and other countries to purchase such fasteners, there is no guarantee that it can acquire enough volume to supply domestic demand, and it is more likely that European fastener users will be forced to accept more expensive fasteners.

Editorial

G i ve n t h e si g n i f i c a n t i m p a c t f r o m t h i s development, Fastener World Magazine took the opportunity to contact EFDA and obtained the latest statement by the association. For more details, make sure to check out the article “EU’s AD Investigation Against Chinese Fasteners” in this issue.

: H i g hl i g h t 2 China Retracts VAT Rebate on Export of Certain Steel Products Just as China set a new high in its monthly export this April, the Chinese Government suddenly retracted the 13% VAT rebate on certain types of wire rods in May to make up for the gap in supply due to reduced production of domestic crude steel. As the world’s largest steel manufacturing and consuming country, China’s act boils the surge of international steel prices as well as the shortage of steel, and pushes local steel plants to raise their prices, leading to a worldwide "mad" surge of steel prices that were once expected to hit the RMB 6,000 per ton mark. With the withdrawal of the rebate and through this policy, China's steel market price is showing a possibility to slow down the surge. The Chinese steel price could be suppressed, but it may not be the case for the international market price.

: H i g hl i g h t 3

Russia to Impose Tax on Metal Export China has just restricted steel export, and Russia will also take the baton and plans to impose a provisional tax rate of at least 15% on export of steel, nickel, aluminum and copper for a three-month period starting from August, in order to press domestic metal price. As stated above, both China and Russia are the sources of steel for Taiwan and both will restrict steel export, which will create a large gap in global steel supply. Such steel protectionism will continue to push global steel prices and accordingly affect Taiwan's steel and fastener prices.

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COVID Impact on Fasteners at the Current Stage Ever since the outbreak, work shifts have been reduced and there has been a shortage of foreign workers. Globally, the Alpha COVID variant surfaced, and then came the Delta variant, not to mention the Delta Plus and variants originated in other countries, putting countries with the highest vaccination rate back in a state of lockdown and their automotive and fastener companies in a halt again.

The country that draws the world’s attention now is India with an unstoppable COVID transmission. According to International Chamber of Shipping, there are 1.6 million seamen globally, among which 24 thousand are from India. However, the current status is complicated with the surge of international shipping fees, as well as container shortages to the extent that business owners have to purchase the average second-hand containers as a makeshift, which even pushes second-hand container price by one fold. Since the COVID variant intruded India, some other nations have had their seaports ban the entrance of ships with crew members from India, further tightening marine transport that is already in shortage. The COVID transmission in India is triggering a worldwide butterfly effect.

Make Preparations at Least 5 Years in Advance in the Face of the Pandemic Even if the vaccines have been rolled out, Bloomberg reports that, given the current speed of vaccination, it may take at least 7 years before the world returns to normal, and this is just an estimated time frame. To fight such a long battle, the keywords that determine the sustainability of corporations for the next decade are “resilient operation”, “remote production”, “automation”, “unmanned production”, and “zero-contact service”.

“The most important thing right now is to watch out for Taiwan’s production line,” said the president of CM Media, “Taiwanese economy can still hold its ground as long as the production lines can function as normal. The most critical factor is the export. The U.S. economic recovery may become the most important growth engine for the whole world.” “On the contrary, if Taiwan came down to a lockdown, its economy would take a precipitous dive, because the hindered export would make Taiwan replaced by South Korea, Japan, China and ASEAN amid the strong recovery of the U.S.” As Taiwan goes into a fist fight with the COVID variant, the most important task now is to guard the production lines and the country’s unique supply chain to cope with the problems of deficient materials and exorbitant prices.

Industry Focus

Financial Reports of Fastener Companies from Japan, S. Korea, and Malaysia

Compiled by Fastener World Updated on June 11, 2021 Monetary unit in millions

Japan (JPN)

Amatei

150

Financial Year

Revenue

Operating Profit Ordinary Profit

2021

4,401

2020

5,438

-23

Change (%)

▼ 19.1%

▼ 37.9%

▼ 51.3%

Not Available

2022 Prospect

5,100

Change (%)

▲ 15.9%

▲ 198.3%

▲ 289.6%

Not Available

2021

89,478

2,778

3,116

1,935

2020

104,619

3,973

4,334

2,808

Change (%)

▼ 14.5%

▼ 30.1%

▼ 28.1%

▼ 31.1%

2022 Prospect

Not Available

Change (%)

Not Available

Net Profit

2021

27,798

3,297

3,395

2,306

2020

28,459

2,983

3,049

2,103

Change (%)

▼ 2.3%

▲ 10.5%

▲ 11.3%

▲ 9.7%

2022 Prospect

27,500

2,600

2,700

1,800

Change (%)

▼ 1.1%

▼ 21.1%

▼ 20.5%

▼ 22.0%

2021

8,080

552

812

571

2020

8,109

409

538

407

Change (%)

▼ 0.4%

▲ 34.8%

▲ 50.9%

▲ 40.3%

2022 Prospect

9,600

900

980

710

Change (%)

▲ 18.8%

▲ 63.0%

▲ 20.7%

▲ 24.2%

2021

256,078

27,695

29,535

18,402

2020

288,012

29,737

28,765

18,321

Change (%)

▼ 11.1%

▼ 6.9%

▲ 2.7%

▲ 0.4%

2022 Prospect

280,000

32,000

31,700

21,000

Change (%)

▲ 9.3%

▲ 15.5%

▲ 7.3%

▲ 14.1%

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2021 vs. 2020 Total Assets

5,305 vs.

5,457

66,512 vs.

67,083

26,555 vs.

24,706

14,452 vs.

13,163

307,127 vs.

304,184

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Industry Focus Japan (JPN)

Sanko Techno

Financial Year

Revenue

Operating Profit Ordinary Profit

2021

17,940

1,475

1,481

1,026

2020

18,490

1,508

1,529

1,008

Change (%)

▼ 3.0%

▼ 2.2%

▼ 3.2%

▲ 1.8%

2022 Prospect

18,350

1,520

1,020

Change (%)

Net Profit

2021 vs. 2020 Total Assets

17,722 vs.

17,651

Not Available

2021

73,079

2,144

2,368

1,387

2020

78,954

2,219

2,410

1,535

Change (%)

▼ 7.4%

▼ 3.4%

▼ 1.7%

▼ 9.6%

2022 Prospect

82,000

3,000

3,200

2,000

Change (%)

▲ 12.2%

▲ 39.9%

▲ 35.1%

▲ 44.1

2021

9,332

512

546

327

2020

9,526

385

402

345

Change (%)

▼ 2.0%

▲ 32.8%

▲ 35.5%

▼ 5.2%

2022 Prospect

10,000

530

560

379

Change (%)

▲ 7.2%

▲ 3.5%

▲ 2.5%

▲ 15.9%

68,570 vs.

65,027

16,208 vs.

15,657

S. Korea (KRW)

Financial Year

Revenue

Operating Income

2020

334,821

2,201

2019

376,262

16,333

Change (%)

▼ 11.0%

▼ 86.5%

2020 vs. 2019 Total Assets

378,563 vs.

412,363

Malaysia (MYR)

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Financial Year

Revenue

Operating profit

Pre-tax Profit

Net Profit

2020

33.147

2.666

3.451

2.076

2019

29.529

4.742

5.006

3.505

Change (%)

▲ 12.3%

▼ 43.8%

▼ 31.1%

▼ 40.8%

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2020 vs. 2019 Total Assets

43.113 vs.

32.472

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Russia to Impose 15% Provisional Export Tariffs on Certain Metals

Fastener World News compiled by Fastener World

Industry Update

Certain Chinese Steel Fasteners Subject to Import Registration in the EU Since 06/17 The customs authorities of all EU member states are hereby directed, under Article 14(5) of Regulation (EU) 2016/1036, to take the appropriate steps to register imports of certain fasteners of iron or steel, other than of stainless steel, i.e. wood screws (excluding coach screws), self-tapping screws, other screws and bolts with heads (whether or not with their nuts or washers, but excluding screws and bolts for fixing railway track construction material), and washers, so that measures may be applied against those imports retroactively from the date of such registration, provided all conditions set out in the basic Regulation are met. These products are currently falling under CN codes 73181290, 73181491, 73181499, 73181558, 73181568, 73181582, 73181588, ex 73181595 (TARIC codes 7318159519 and 7318159589), ex 73182100 ( TA R I C c o d e s 7 318 210 0 31, 7318210 039, 7318210 095 a nd 7318210 0 98) a nd ex 7318220 0 ( TA R IC codes 7318220 031, 7318220 039, 7318220095 and 7318220098) a nd a re originating in the People’s Republic of China.

Registration shall expire n i ne mont h s fol lowi ng t he date of entry into force of this Regulation. All interested parties are invited to make their views known in writing, to provide supporting evidence or to request to be heard within 21 days from the date of publication of this Regulation. This Regulation shall enter into force on the day following that of its publication in the Official Journal of the European Union.

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The Government of Russian Federation has recently announced that it will impose the export tariffs of at least 15% each on steel, nickel, aluminum, and copper starting from Aug. 1st, 2021 and this measure will officially come into effect through the end of this year. According to the measure, copper will be subject to a tariff rate of US$1,226 per ton; nickel will be subject to a tariff rate of US$2,321 per ton; aluminum will be subject to a tariff rate of US$254 per ton; however, rates for steel products differ from each other, and in the “hot rolled steel” category, it will be at least US$115 per ton. The measure is aimed at protecting national defense and construction industries in Russia from the impact of hiking material costs. As the aluminum output of United Co Rusal International represents around 10% of the global total and the nickel output of Norilsk Nickel represents around 20% of the global total, and Russia itself is also the world’s 3rd largest steel exporter (mainly shipping to Europe), it is expected that such a measure will cause a significant impact on the global metal supply market. Some analysts also estimated that, since several consumers in Taiwan and Asian countries import steel scrap, semi-finished steel billets, and hot rolled steel from Russia, plus the recent plunge of China’s export, the capacity to supply Asian market may become tighter.

USITC Makes Determinations in FiveYear (Sunset) Reviews Concerning Steel Nails from Korea, Malaysia, Oman, Taiwan, and Vietnam T h e U. S . I n t e r n a t i o n a l Tr a d e Commission (USITC) determined that revoking the existing antidumping and countervailing duty orders on imports of steel nails from Korea, Malaysia, Oman, Taiwan, and Vietnam would be likely to lead to continuation or recurrence of material injury within a reasonably foreseeable time. As a result of the Commission’s affirmative determinations, the existing orders on imports of this product from Korea, Malaysia, Oman, Taiwan, and Vietnam will remain in place. Chair Jason E. Kearns, Vice Chair Randolph J. Stayin, and Commissioners David S. Johanson, Rhonda K. Schmidtlein, and Amy A. Karpel voted in the affirmative. Today’s action comes under the five-year (sunset) review process required by the Uruguay Round Agreements Act. The Commission’s public report Steel Nails from Korea, Malaysia, Oman, Taiwan, and Vietnam (Inv. Nos. 701-TA-521 and 731-TA-1252-1255 and 1257 (Review), USITC Publication 5200, May 2021) will contain the views of the Commission and information developed during the reviews. The report has been available on June 18, 2021 and can be accessed on the USITC website at: https://www.usitc.gov/ commission_publications_library.

Fastener World News

Vietnam Steel Export to EU up 5 Folds in First 5 Months of 2021 According to the data of Vietnamese Customs, Vietnam's steel export reached 980 thousand tons at an export value of USD 833 million this May, down 4% in volume and up 8.2% in value from this April. The total export volume reached 4.88 million tons in the first 5 months of 2021 at a total export value of USD 3.61 billion, up 61.6% in volume and up 117% in value from the same period last year. The EU, China, Cambodia, Malaysia and Mexico are the top 5 destinations for Vietnamese steel products. In the first 5 months of 2021, Vietnam grew 500% (at 713 thousand tons) in steel export to the EU, 200% to China (at 1.1 million tons), and 250% to Mexico (at 293 thousand tons). The significant growth in Vietnam's steel export to the EU could be attributed to the European Union-Vietnam Free Trade Agreement (EVFTA). This also means that Vietnamese companies have acquired standardized production lines and are capable of meeting the stringent requirements and demand by the countries they export to.

Taiwan CSC Increases Q3 2021 Domestic Prices by 4.1% on Average Taiwan CSC held a domestic price adjustment meeting for the third quarter of 2021 on June 15th and made the following price adjustments for fastener related products. The price of wire rod is up NTD 2,200 per ton and the price of automotive materials is up NTD 2,900 per ton.

China Launches AD Sunset Review on EU and UK Iron and Steel Fasteners On April 28, 2021, Ministry of Commerce of PR China received the application from the Fastener Subdivision of China General Machine Components Industry Association (CMCA) on behalf of Chinese iron and steel fastener industry for a 5-year sunset review on the antidumping measure against certain iron and steel fasteners originating in the EU and UK. CMCA alleged that if the antidumping measure is terminated, the dumping of certain iron and steel fasteners originating in the EU and UK may continue and may continuously lead to the material injury to local Chinese industries. As a result, CMCA made a request that Ministry of Commerce should launch a sunset review investigation and maintain the antidumping measure. Ministry of Commerce has determined to launch the sunset review investigation against certain iron and steel fasteners originating in the EU and UK since June 29, 2021. During the investigation, the previously announced antidumping rates and products involved will remain effective (note: The current AD rates for certain iron and steel fasteners imported from the EU and UK are between 6.1 % and 26.0%. However, Koninklijke Nedschroef Holding B.V. and its affiliated companies are subject to a rate of 5.5%). The investigation period for antidumping is from 2020/01/01 through 2020/12/31, while the investigation period for material injury to the local industry is from 2016/01/01 through 2020/12/31. Products involved in this investigation are: certain iron and steel fasteners, which include wood screws, self-tapping screws, screws and bolts (whether or not with their nuts or washers, but excluding screws and bolts with their shanks less than 6mm for fixing railway track), and washers. Products involved do not include nuts and other fasteners used for the maintenance and repair of commercial aircraft. The tariff codes of products involved are 73181200, 73181400, 73181590, 73181510, 73182100, and 73182200. All interested parties are invited to register their participation in the sunset review through the Trade Remedy and Investigation Bureau of Ministry of Commerce of PR China within 20 days from the date of publication of this Notice. The investigation starts from June 29, 2021 and should come to an end before June 28, 2022.

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Companies Development

Howmet Aerospace Uses Brand New Material for KEENSERTS® Solid Inserts TR Viterie Italia Centrale Successfully Passes IATF 16949 Audit Stefano Pisoni, Managing Director, TR VIC commented: “I am pleased to report that Bureau Veritas audited TR VIC in April 2021, in accordance with the requirements of IATF 16949. The Bureau Veritas auditor certified that the Quality Management System of TR VIC has been found to be in accordance with the requirements of IATF 16949. This was an intense 4-day audit, which involved detailed checks in all departments. The final report, issued by the auditor, declared only 2 minor non conformities. I am extremely proud of the way the whole team in TR VIC have performed, especially when we are already exceptionally busy meeting customers' increased demands.” Andrew Nuttall, European Managing Director, expressed his gratitude: “Knowing how very busy the manufacturing location is and that all employees are working incredibly hard, so to accommodate a 4-day audit was a big ask. But as usual they did not fail the task, and in fact exceeded our expectations.”

Alexandre Planques Joins Avantus Aerospace as Sales Director EMEA Avantus Aerospace is pleased to announce the appointment of Alexandre Planques to the position of Sales Director EMEA, effective Monday, May 3rd, 2021. Alexandre is based in Toulouse, France. Alexandre has 20 years of Aerospace Sales experience in the European market, most recently with NEXTEAM Group as Business Development and Project Director. Prior to NEXTEAM, Alexandre held positions at Safran and Collins (Ratier-Figeac). Alexa nd re holds a n Engi neer i ng degree from EIGSI La Rochelle.

The material A286 is an austenitic iron-nickelchromium alloy. It has a large temperature range from – 196°C up to 700°C and offers excellent strength and superiority to low-alloy steels or common stainless steels. Up to this temperature, A286 displays exceptional corrosion properties. Typical applications A286 is suitable for: • Parts for gas turbines in aviation and power plant construction • Thermal process engineering • Automotive industry • Aerospace fasteners • Non-magnetic cryogenic equipment

Announces Multimillion Digital Transformation at Galway Facility PennEngineering, a global leader in innovative fastening technologies and solutions, has announced a major digital transformation of its Galway facility. This multimillion-euro investment will involve the upskilling of all 200 staff based in Galway and will create approximately 20 new roles over the next three years. This project is supported by the Irish Government through IDA Ireland. PennEngineering’s Galway facility has reached a significant milestone this year, as it celebrates its 20th anniversary. Since 2001 the team has grown from 80 staff to 200. In 2017 the company announced the development of a new, 80,000ft² facility in Galway, transforming the site into a centre of excellence within the global organisation, expanding PennEngineering’s R&D capabilities and reinforcing its commitment to its European customers. Ma r y A n n Flemi ng, P resident, Pen nEngineering® Fastening Technologies (Europe) Limited said:

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"We a re delighted wit h t his suppor t f rom IDA Ireland to allow us to expedite our Smart Manufacturing programme. Our Industry 4.0 strategy will allow us to escalate our product offerings to the European Market and remain competitive in a growing market for us." Fastener World no.189/2021

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Fastener World News BUMAX Selected by Global Construction Leader Skanska to Supply Fasteners for the Prestigious Slussen Project Leading Swedish manufacturer of premium stainless steel fasteners BUMAX has been chosen to supply high strength and corrosion resistant fasteners to global construction giant Skanska for the high-profile Slussen infrastructure project in Stockholm, Sweden. Skanska has ordered approximately 15,000 premium BUMAX fasteners for the Slussen infrastructure project in central Stockholm to be used on the new water lock’s sluice hatches. The Slussen area in central Stockholm is being redeveloped with new stainless steel sluice and flood gates – to help the region cope with the anticipated sea level rise in the coming century. It is a massive and essential nine-year SEK 15.8bn (USD 1.6bn; EUR 1.3bn) project in the heart of Stockholm, one of the biggest infrastructure projects in Sweden in recent decades. It includes road and rail infrastructure as well as rebuilding the lock and sluice system and is expected to be complete in 2025. “BUMAX was able to provide us with stainless steel fasteners that fully met our high strength and excellent corrosion resistance requirements for the Slussen project,” said Bob Hamberg, Purchase Manager at Skanska Sweden. Around 90 different types of BUMAX fasteners were ordered for the Slussen project. The largest of these fasteners were BUMAX SDX threaded rods M48x1225 and M36x1125, in class 80. Due to the size and strength of these largest rods, BUMAX collaborated with RISE (the Research Institute of Sweden) to utilize specialist testing equipment, in order to test the mechanical strength of the fasteners. These tests showed that the rods could reach loads of 886kN (over 90 tons) prior to yield and 1,221kN (over 124 tons) on fracture. “BUMAX premium fasteners are simply the best for extremely demanding projects like the Slussen project,” said Lars Holm, Managing Director, BUMAX. “We are obviously happy to be selected as a supplier by such a distinguished construction companies for such an essential infrastructure project, and we look forward to providing fasteners to many similar projects around the world in the coming years.”

Midwest Fastener Expanding Its Headquarters in Portage Founded in 1966 and headquartered in Portage, Midwest Fastener Corp. is a leading manufacturer and distributor of nuts, bolts, anchors, deck and drywall screws and specialty fasteners. The company recently purchased Hy-Ko Products in Northfield, Ohio resulting in the need for Midwest Fastener to expand its office space and distribution operation. To secure the company's $10.8 million investment in its headquarters and distribution center expansion in Portage and Decatur and creation of up to 90 jobs, the company has been awarded a $500,000 Michigan Business Development Program performance-based grant. "Midwest Fastener Corp. has been blessed with continued growth and again needs to expand our Portage facility and staff to support our growing customer base. We are optimistic about the future and our commitment to the community of Portage is stronger than ever," said MFC President Andy DeVries. "Midwest sincerely appreciates the support received from the Michigan Business Development Program, Michigan Economic Development Corporation, and the city of Portage in the creation of up to 90 new jobs in Portage and Decatur. Without this support, MFC could not have achieved these great successes."

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Fastener World News Goebel Fasteners, Inc. Announces Austin Hardware & Supply, Inc. as Official Authorized Distributor Goebel Fasteners, Inc. announces a new and exciting partnership with Austin Hardware & Supply, Inc. as an official authorized distributor for all products & tooling. The two companies entered into an agreement that sees Austin Hardware & Supply, Inc. become an authorized distributor for Goebel Fasteners, Inc. product lines which consist of metric & American standard: Blind Rivets, Threaded Inserts, new G-Grip™ Stainless Lockbolt System, Self-Tapping/Drilling Screws, Sealing Washers, Drill Bits, Nut Drivers, Over-Center Toggle Latches, Hand & Power Tools, PPE Equipment, and many more innovative specialty products. “Austin Hardware is an industry leader who provides engineered solutions for a variety of industrial applications. They help their supply partners get their products into the hands of industrial customers who are always working to keep their businesses productive and profitable. Austin Hardware is a great fit for our company’s vision and we are looking forward to working together for years to come.”, said Marcel Goebel, CEO of the Goebel Group. Bill Stambaugh, President of Austin Hardware & Supply, Inc. was equally pleased stating. “Partnering with Goebel and distributing their innovative fastener solutions will help us provide our customers with new products that will help streamline their manufacturing processes. We believe that as a family owned and operated business we have an opportunity to invest in our people and our customers for the long term.”

Nitto Seiko's 2nd Indonesia Plant Now Offers Vertically Integrated Production PT. NITTO ALAM INDONESIA starting with 30 employees was founded in 1985 with the total investment value of 700 million Rupiah. Its second plant inaugurated in Bekasi on August 2018 is dedicated to introducing automated production to provide automotive and other industry clients with high quality and shorter lead times. The so-called automated production system mea ns t hat t he plant has the equipment for heading, threading, heat treatment, electroplating, inspection and packaging. It took the plant 3 years to establish the vertically integrated production system, helping shorten the lead time by around 30%. The plant will target the Japanese manufacturing cluster in Bekasi on the outskirts of Jakarta, and provide them with screws, bolts, anchors and ot her sp e cia l c old forge d products.

Expects to See Continuous Customers' Orders Through the End of 2021 The wire rod price adjustment for the third quarter of 2021 announced by Taiwan CSC is lower than what the market had expected, giving Chun Yu an upper edge in cost competitiveness and a boost in its revenue and profit gains. With the outlook of a gradual increase in the global fastener demand which is expected to peak before Christmas, the orders placed to Chun Yu are expected to continue through the fourth quarter of this year. Chun Yu President Huei-Jeng Lin said that the strong post-COVID demand in the U.S., Europe and China as well as reshoring of many Taiwanese businesses helped drive up the steel demand. The second quarter of this year continues with a rise in both wire price and volume as well as a large amount of fastener and wire orders placed to Chun Yu's 3 major manufacturing bases in Taiwan, Indonesia, and China. The company's revenue set a new high in May at NTD 970 million. Meanwhile, the leading industrial & automotive fastener supplier, Boltun, benefiting from the same cost competitiveness, also sees its manufacturing already scheduled through the fourth quarter of this year. Another wire rod supply giant, Tycoons, also expects to see continuous customers' orders through the fourth quarter of this year.

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Fastener World News Ta Chen's 2021 Revenue Likely to Peak Amid U.S. Market Recovery Sheh Fung Screws Looks to Raise Prices Again Due to Heightened Material Prices Sheh Fung Screws grossed NTD 244 million in its consolidated revenue this May, up 71.86% from the last same period. The consolidated revenue for the first 5 months also reached NTD 1.22 billion. Both the single month and 5-month revenues set a new high over the previous corresponding periods. Sheh Fung said that its primary clients' need for inventory replenishment and order placement remains strong because of the vibrant demand from U.S. home improvement and construction markets. Although some order shipments were postponed due to the "jam-packed" situation in major U.S. ports, Sheh Fung was still able to optimize its delivery schedules at its 3 plants in Taiwan to speed up delivery, thereby boosting its sales in the U.S. by 108.64% this May compared to the same period last year. According to Sheh Fung, as the pandemic continues to affect capacities of the global fastener industry and as insufficient containers and delayed shipments affect lead times, fastener demand and supply remain unbalanced in the current U.S. home improvement and construction markets. The U.S. and Europe gradually loosening their lockdown measures will help grow the construction market demand further. Primary clients of Sheh Fung have had less inventory than before and continue to place more orders.

The USD 6 trillion budget proposed by U.S. President Biden is expected to drive the infrastructure demand in the U.S. Ta Chen International (TCI) has been the beneficiary of the revival in American industrial steel demand since the beginning of this year, while looking to continue raising its product prices. TCI's revenue for Q2 2021 is expected to climb high again, and its full-year revenue stands a chance to reach a new high at NTD 85 billion with high profitability. TCI's EPS for the whole year is expected to land at NTD 3 to NTD 4, which signifies an obvious recovery from the deficit last year and an EPS record that is only second to NTD 5.83 back in 2018. In terms of stainless steel business, TCI expects an obvious upturn in demand as opposed to last year, due to the slowdown in U.S. COVID pandemic and a revival in the American manufacturing and construction industries. TCI is a master distributor in the U.S. market and the prices of its stainless steel products are mostly based upon the LME nickel price, which has been hovering around USD 17.6 thousand since this May, up 44% from the same month last year. In terms of fastener business, TCI has high hopes of growth in fastener sales and is set to raise the prices. TCI turned losses into profits with an EPS of around NTD 0.39 in Q4 last year, though in 2020 its EPS went down to NTD -0.44. The strong market demand and price surge in the U.S. pushed TCI's profit in Q1 this year to land at NTD 0.88.

Association

Sheh Fung said that the first wave of price increase as a result of the higher wire rod prices quoted by the upstream suppliers has begun to pay off, and that the company is currently in talks with clients to raise the price again.

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Fastener Professional Award Nomination Deadline The Fastener Hall of Fame recognizes professionals who have made significant and enduring contributions to the industrial fastener industry on a national or global scale. The Young Fastener Professional of the Year award recognizes and honors a young professional who has made significant contributions to the fastener industry. Nominate an exemplary member of the fastener industry by July 30, 2021 for review by the selection committee. Award recipients will be recognized at a special event during the International Fastener Expo (September 21-23, 2021) and receive a commemorative plaque.

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American News

KYOCERA SENCO Industrial Tools is expanding its 500,000 sq ft facility in Newtown, OH, with a 32,000 sq foot addition and an 8,000 sq ft renovation of existing space.

co mp ile db yF as ten er Wo rld

American News

SENCO to HQ in Cincinnati

The expansion will add offices for sales, marketing and administrative staff, bringing all Cincinnati-based employees under one roof and ma k ing the Broadwell Road facility KYOCERA SENCO’s official worldwide headquarters.

“This is a great move for us to bring all our employees back together after working in separate buildings for decades,” stated CEO Cliff Mentrup. “We see a great benefit in putting our U.S. manufacturing and Cincinnati-based business operations under one roof.”

Scheduled for completion by the summer of 2022, the project includes an employee cafeteria serving hot meals and a training, product education and innovation center. “Part of our management philosophy at KYOCERA SENCO is to provide opportunities for the material and intellectual growth of all our employees,” Mentrup added. “It is our hope that creating a campus-like environment that encourages our team to collaborate and innovate furthers that goal.” Parent company Kyocera Corp. of Japan, which acquired SENCO in 2017, has invested millions of dollars in the Broadwell Road facility to support manufacturing equipment and R&D projects over the past three years. Established in 1948 by Albert Juilfs, SENCO designs and manufactures fasteners and power fastening tools for residential, commercial, manufacturing and construction applications. SENCO’s manufacturing and marketing are concentrated in the U.S. and Europe, with products sold in more than 40 countries.

Brighton-Best Unveils Its Vending Program Brighton-Best International unveiled its new vending program. Proferred Vending solutions utilizes coil and locker machines to offer customers 24/7 access to essential products. “Delivers the power of automated distribution by reducing supply cost, controlled product usage and state of the art technology,” the company stated. As the largest fastener importer in the U.S., BBI is poised to influence the distribution market by utilizing technology to leverage its market position. BBI joins major fastener distributor Fastenal, which created its FAST Solutions industrial vending program in 2009, revolutionizing its growth model from standalone stores to installed machines distributing products on demand within customer facilities. Currently Fastenal has installed approximately 81,000 vending devices. Owned by Ta-Chen International, BBI is a master distributor and importer supplying 7,000 distributors through 31 locations in six countries, including the U.S., Canada, Mexico, Brazil, Australia and the UK. The company’s global headquarters is in Taiwan, and the U.S. headquarters is at 5855 Obispo Ave., Long Beach, CA 90805.

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MacLean-Fogg Buys Metal 3D Printing Supplier MacLean-Fogg Component Solutions acquired the assets of Formetrix, LLC of Mansfield, MA, for an undisclosed sum. The deal includes Formetrix’s metal powder intellectual property portfolio that will broaden MacLean Fogg’s capabilities to service new and existing OEM, Tier 1 and 2 customers, as well as tool and die makers in automotive, EV, industrial, agriculture, heavy truck and construction markets. The new business entity will be known as MacLean Formetrix and will be based in the Detroit suburb of Macomb Township. The unit will be led by GM Greg Rizzo. Harald Lemke, formerly of Formetix, has joined MacLean Formetrix as product management director. “As a previous customer of Formetrix, we were able to implement technical cost break-throughs with their material and process innovations that others in the additive manufacturing business claimed were impossible,” stated CEO Duncan MacLean. “We couldn't be more excited to continue to make their innovations available for our internal users, as well as serve other innovative manufacturers and tool makers.” These materials, combined with advanced 3D printing processes, allow for tool-and-die makers and manufacturers to realize cost, time, and weight savings, as well as tool-to-tool repeatability by replacing traditionally fabricated hard tools with durable printed steel tools and inserts. Additionally, with the multi-dimensional design and manufacturing freedom that 3D printing allows, tool designers can realize new coolant channels and shapes. A division of the MacLean-Fogg Co., Mundelein, IL-based MacLean-Fogg Component Solutions manufactures fasteners, engineered components and plastics for automotive, heavy truck and other diverse industries.

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American News

Howmet Aerospace Cuts Emissions & Energy Consumption

Howmet Aerospace released its 2020 Environmental, Social and Governance (ESG) report highlighting the company’s approach to sustainability. “For Howmet Aerospace, ESG is about generating meaningful change for a more sustainable future through proprietary technologies that help the aerospace and commercial transportation industries reduce fuel consumption and cut carbon emissions,” stated co-CEO John C. Plant. “Social concerns remained an important issue during 2020 and we reaffirmed our commitment to employee and community safety in light of the pandemic as well as focused on diversity, equity and inclusion.”

Loose Bolts Prompt Tesla Recalls Tesla recalled nearly 6,000 U.S. vehicles because bra ke ca l iper bolts could be loose, pot ent ia l ly causing a loss of tire pressure, Reuters reports. The recall covers certain 2019-2021 Model 3 vehicles and 2020-2021 Model Y vehicles. Tesla's filing with the National Highway Traffic Safety Administration (NHTSA) said it had no reports of crashes or injuries related to the issue and that the company will inspect and tighten, or replace, the caliper bolts as necessary, according to Reuters.

•

4.8 million Howmet Aerospace BobTail lockbolts were used to assemble wind turbines in North America and Europe, representing a 33% increase over 2019 usage “due to growth in the industry and greater use and adoption of our fasteners across European and North American installations.”

Tesla said that loose caliper bolts could allow the brake caliper to separate and contact the wheel r i m , wh ich cou ld cause a loss of t i r e p r essu r e i n “ ve r y r a r e circumstances.” The company said if vehicle damage from a loose or missing fastener occurs, it would arrange for a tow to the nearest service center for repair.

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115 million Howmet Aerospace BobTail lockbolts and 25 million Howmet Aerospace BOM blind fasteners were used to assemble 6.9 gigawatts of solar arrays, diverting 170,000 metric tons of greenhouse gas emissions.

The filing with NHTSA said Tesla was made aware in December of a field incident involving a 2021 Model Y vehicle with a missing fastener on the driver-side rear brake caliper.

•

The Howmet Aerospace Foundation approved more than $5.2 million in STEM focused-grants and disbursed more than $2.3 million to nonprofit organizations in communities around the world.

The company has since taken measures during assembly to prevent loosening of the bolts, Reuters reports.

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A 19.2% decrease in GHG emissions and 17% decline in energy consumption compared to 2019.

In related news, Tesla also issued two recalls covering nearly 8,000 vehicles with potentially faulty seat belts.

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A 21% reduction in total recordable incidents and a 4% decline in days away, restricted and transfer rate compared to 2019.

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88% of Howmet’s key suppliers have sustainability programs considered leading or active.

One recall covers certain 2018-2020 Model 3 sedans, along with certain 2019-2021 Model Y crossovers. That recall covers 5,530 vehicles with front seat belts that may be improperly secured to the b-pillar (the vertical section between a car’s front and rear windows).

Among the highlights in the ESG Report:

The report was prepared in alignment with guidance from the Task Force on Climate-Related Financial Disclosures (TCFD) and standards from the Sustainability Accounting Standards Board (SASB) and is available online. Headquartered in Pittsburgh, Howmet Aerospace’s primary businesses focus on jet engine components, aerospace fastening systems and titanium structural parts for aerospace and defense applications, as well as forged wheels for commercial transportation.

The second covers 2,166 2019-2021 Model Ys where the second-row seat belt retractors may be improperly fastened to the car's body. Both occurred due to problems fastening seat-belt components to the correct torque specification during manufacturing.

Birmingham Fastener Acquires Steel City Bolt and Screw Birmingham Fastener, Birmingham, AL, USA, announces the acquisition of Steel City Bolt and Screw. With over 100 years of combined fastener production, the acquisition strengthens Birmingham Fastener’s product offering, equipment depth, and most importantly it allows us to add teammates to our world class staff. Brad Tinney, Owner of Birmingham Fastener says, “With this acquisition we continue to double down on domestic manufacturing and provide our customers with a domestic solution on any fastener requirement they have. This equipment will assist in our expansion into the Carolinas and continue to expand our east coast footprint. Our customer base is second to none and we will ensure their needs are met and expectations are exceeded.” Operations of Steel City Bolt and Screw will be consolidated into the production facility at corporate headquarters in Birmingham. In doing this, the level of service Birmingham Fastener can offer its valued customers will be increased. Customer service remains paramount at Birmingham Fastener, and in-turn, all Steel City Bolt and Screw customers will become valued partners of Birmingham Fastener and be serviced as a top priority. Birmingham Fastener continues to invest in the future and make strategic moves and acquisitions that will yield long term benefits for our customers. The plan is to take this 100 years of customer service and turn it into 200 years of outrageous service for the entire family of customers. Customers will see a lot of information in the coming days and Birmingham Fasteners says it will build and strengthen new partnerships with the customers of Steel City Bolt and Screw.

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MW Industries Unites 21 Brands to Create New Division MW Industries, the Charlotte, NC, USA-based precision component manufacturer, announced that it is bringing together 21 of its businesses under a single umbrella, MW Components. The new division is on a mission to help manufacturers accelerate and simplify the entire process of creating, buying and managing the complex task of getting the precision parts they need. It means that, whether a customer wants to create a custom component for a specific application or order a stock part from one of the country’s largest inventories, they can do so from a single trusted supplier. MW Components will be led by Chris Fillmore, an industry veteran with over 15 years’ experience in delivering high-precision components for demanding industries including aerospace, medical and oil and gas. The combined business has over 100 highly-skilled engineers on hand to provide feedback on design for manufacturability, cost and performance. And specialist production capabilities span a wide variety of precision components including high-performance springs, fasteners, bellows, wire forms and virtually any custom-designed parts manufacturers require. MW Components brings together experts from industry leaders including Century Spring, Accurate Screw Machine and USA Fastener Group into a single expanded team dedicated to doing whatever it takes to help customers succeed. It will enable a more holistic view of customer needs, opening up valuable access to greater knowledge, expertise and innovations from right across the division’s 20-plus facilities.

Fastener Industries Subsidiaries Install New ERP System

American News

Fa s t e n e r I n d u s t r ie s I n c., subsidiaries, Ohio Nut and Bolt, Buckeye Fasteners Co. and Modern Fasteners Co. recently installed a new E R P syst em. T he new Microsoft Navision (NAV) system is helping the fastener companies streamline and automate in house processes as well as improving communications between the companies and their customers. The system took roughly one year to install. It went live in June 2020. There has now been enough time elapsed in the new system to call it success story. The Employee Owners of Fastener industries Inc., the parent company to the Fastener Group (Modern, Ohio, Buckeye), are now working with customers to tailor the new system to meet supply chain challenges and streamlined scheduling.

News provided by: John Wolz, Editor of FIN (globalfastenernews.com) Mike McNulty, FTI VP & Editor (www.fastenertech.com)

Peak’s John Medcalf to Chair ASME B18 Subcommittee Peak Innovations Engineering is honored to congratulate its Principal Engineer, John Medcalf, as he was selected as the Chair of ASME B18 Subcommittee 4–US TAG to ISO/TC 2. This subcommittee coordinates and represents the USA position in the International Organization for Standardization Fastener Standards Committee (ISO/TC 2). The American Society of Mechanical Engineers (ASME) is the globally recognized source of standards used around the world. Medcalf has served as a member of the subcommittee since 2013 including serving as one of a handful of delegates to the international standards committee meetings. In addition to leading the subcommittee to coordinate USA positions on ISO fastener standards, Medcalf’s role will see him act as the head of the USA delegation at international meetings. Peak acknowledges Medcalf as a great asset to Peak Innovations Engineering and the industry.

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European News

Growermetal Achieves Aerospace Certification Growermetal Srl has been certified for years according to the IATF 16949 standard for the automotive sector and now, after DNV-GL certified its production process according to the EN 9100:2018 standard, the Italian manufacturer aims to enter the aerospace sector as an official supplier.

The IAQG (International Aerospace Quality Group) through the EN 9100 standard has established a quality management system directly controlled by the aerospace industry itself, to define the strict requirements necessary to operate in the sector and Growermetal considered the achievement of the certification the starting point for being successful in this market. The EN 9100 standard is based on the ISO 9001 standard and the primary focus is on quality, safety, reliability and effectiveness of the production processes, covering all areas of this industry and its supply chain.

Mi.Me.Af. SpA Joins Bontempi Vibo Group Bontempi Vibo SpA has acquired 100% of Mi.Me.Af shares, a historic company from the Lecco area of Italy that specialises in the production of special design fasteners.

"Achieving a certification of this level was just the result of a very professional internal team work, with the goal to create new procedures and more efficient processes fully oriented to the prevention and reduction of the risk. We thank all Growermetal’s staff for the passion and dedication shown" says Paolo Cattaneo, CEO of Growermetal. “Being certified to the EN 9100 standard also gives us the great opportunity to be included in the Online Aerospace Supplier Information System (OASIS) database, from which the most important players of this industry can select their suppliers.”

Mi.Me.Af. SpA has a turnover of about €6 million per year and is recognised for its high-quality and great ability to customise its products in the most varied sectors, from automotive to household appliances, as well as the locks and compressors sector. The acquisition of Mi.Me.Af. SpA is just one of the operations that are part of Bontempi VIBO’s industrial growth plan, with the company setting itself the goal of achieving €80 million revenues by 2025. This plan, which will involve targeting not only the Italian but also the European market, will be developed through selected acquisitions of solid and innovative companies, thanks to which the Bontempi Group will expand its production range - reaching new strategic sectors. For instance, the acquisition of Fram in 2019 enabled Bontempi VIBO to increase its production, now boasting one of the largest product ranges in Europe in the fastener sector, and the company was able to continue its constant growth, finding an outlet in new markets. Speaking about the strategy, Raoul Bontempi, CEO of Bontempi VIBO SpA, explained: "We want to get out of the industrial ‘dwarfism’ that has characterised Italian SMEs and prepare the company to be increasingly a protagonist in the challenges that we will face in the fastener sector.”

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New President at UPIVEB Unione Italiana Produttori Viteria e Bulloneria (UPIVEB) has announced that Mr. Giorgio Donati has been appointed as the new president, taking over from Mr. Sergio Pirovano, who sadly recently passed away. With many years of experience in the fastener sector and an in-depth knowledge of the market, Mr. Donati will represent the interests of the Italian manufacturers both domestically and at international level.

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European News

Hilti Continues to Invest Despite Covid-19 Pandemic Hilti Group closed the challenging Covid-19 pandemic year of 2020 with an operating profit of CHF 728 million (-7% down on 2019) and a decline in sales of 9.6% compared to the previous year - totaling CHF 5.3 billion. Nevertheless, investments in strategic initiatives continued as planned to ensure the long-term success of the company. CEO Christoph Loos commented: “2020 was a turbulent business year, which shows in our figures. Overall, we came through the pandemic year with a black eye and were able to avoid compromising the financial stability of our company. At the same time, we continued to invest into our strategic priorities."

ETANCO Group Acquires SYSTEA French-based ETANCO Group, a major European player within the building envelope fastening systems market, has continued its expansion into high-value-added business segments with the acquisition of Ger man company SYSTEA GmbH. ETANCO generates 40% of its turnover outside of France. With the acquisition of SYSTEA GmbH, ETANCO has confirmed its desire to strengthen its position as a European leader in the market for fastening systems for ventilated facades. Founded almost 46 years ago in the Hamburg region, SYSTEA designs, manufactures and markets a complete range of sub-structure systems for ventilated facades. It covers the entire chain, from sales to implementation support, including consulting, production and delivery. Its know-how is also internationally recognised for the quality of its aluminium and stainless steel solutions. Ronan Lebraut, president of ETANCO Group, comments: “This operation marks a major milestone in the development of ETANCO in Germany. But not only that. Our two groups share the same values, the same entrepreneurial spirit, as well as there being multiple commercial and industrial synergies. The ambition of the ETANCO Group is to capitalise on the demonstrated know-how of SYSTEA’s teams to offer its French and European customers the most complete range of products and services on the ventilated facade market.”

News provided by: Fastener + Fixing Magazine www.fastenerandfixing.com

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At the end of March 2020, Hilti launched a four-pillar program to cope with the Covid-19 impact. A strong emphasis was put on protecting the health and well-being of all employees, particularly those with direct customer contact. Additionally, a hiring freeze was imposed, indirect costs were optimised, and temporary savings measures were implemented. At the end of the year the number of team members stood at 29,549, a decrease of 1.5 percent compared with the previous year. Hilti adjusted its structures only very selectively in certain markets and avoided a more extensive restructuring. Despite the pandemic, the Hilti Group launched 74 new products and services onto the market. Expenditures for research and development reached CHF 358 million (-2.5%), a share of 6.7% of sales. For the current year, the Hilti Group expects a moderate economic recovery, which will vary from region to region and depend heavily on the course of the coronavirus pandemic in the coming months. Despite these challenges, the company is adhering to its strategic objectives and will continue to invest significantly in innovative solutions and the digitization of its portfolio and its internal processes.

President and CEO Jörgen Rosengren to Leave Bufab Jörgen Rosengren, Bufab's president and CEO, has informed the board that he intends to leave the company for a similar role in another industry. He will remain in his role during his notice period, until September 2021 at the most. Bengt Liljedahl, chairman of the board, commented: "Since its IPO in 2014, Bufab has shown strong profitable growth and developed into a leading company in its industry. Through investment in new customer solutions, international expansion, efficiency and acquisitions, the company has strengthened its market position and global presence. Turnover and profit have more than doubled. The company now has a strong base for further growth.” The Board and Bufab's management are now focusing on continued profitable growth while recruiting a new CEO.”

European News A Sergio Pirovano

by Marco A. Guerritore, “Hope is the last to die” is a popular saying that reveals a Editor-in-Chief of Italian Fasteners Magazine person’s state of mind in the face of adversity. And so all of us, admirers and friends, had hoped until the very last moment for a positive resolution of the disease, but unfortunately we were deluded as this never came. And so on 30 January 2021, Sergio Pirovano – President of the UPIVEB – left us with a sense of emptiness and infinite sadness. Now all we are left with is despair and regret. Yet, Sergio fought the disease with incredible fortitude and faith in a recovery. He showed the courage of a lion. In the most difficult moments, he revealed the best of himself, his true personality and great depth. Sergio did not always have an easy character, he was complicated, but the best part of his personality was always evident, such as his unquestionable loyalty, his great sensitivity and involvement in social issues and, above all, his immeasurable generosity. Sergio loved his job deeply. He was very committed to promoting fasteners and particularly the value of Italian quality in the industrial world. He was tireless in maintaining contacts, promoting meetings, stimulating debates, all aimed at the technical and economic progress of the fastener. As a member of the board, he actively participated in EIFI meetings and activities. As President of UPIVEB, he promoted and implemented countless initiatives. To list them all would be impossible, so we will only mention the most significant such as the commemoration of the 50th anniversary of the founding of UPIVEB, which was held on 10 June 2011 at the legenda r y Villa d’Este in Cernobbio under his expert guidance. The anniversary ceremony consisted of a rich and interesting cultural programme that also included entertainment. The highlight was a conference attended by distinguished speakers from the political, financial and industrial worlds. Another notewor thy initiative was the organisation of “Meetaly”, the first international conference on Screws and Bolts, which was held in Milan during the Expo on 14 September 2015. More than 500 delegates from countries around the world attended the event with great interest. It was a huge success, which justifiably rewarded the commitment and organisational skills of Sergio Pirovano – President of UPIVEB. B u t p e r h a p s S e r g i o’s g r e a t e s t achievement as President of UPIVEB was that, af ter overcom ing a number of difficulties and demonstrating great diplomatic skill, he succeeded in amending the UPIVEB Articles of Association to extend the membership to include the supply chain, i.e. to allow all those companies and organisations that operate within the sector to become members of UPIVEB, such as manufacturers of bolt-making machines, steelworks, wi re d rawing m ills, heat treatment companies and so on. He was a great President who will surely be missed by many friends and admirers from Italy and around the world.

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Russian News

BelZAN Develops Fasteners from New Steel Grades T.Sh. Galiakhmetov, Director for Technical Development of BelZAN, introduced plans to master the production of fasteners in new steel grades 36MnB4, 32CrB4 and 42CrMo4 to the participants in the conference “Fasteners. Quality and Responsibility”. Manufacturing pilot batches of fasteners is planned for the current year. He noted the need for mastering the production of fasteners of strength classes 8.8 and 10.9 in Russia. It is economically and technologically expedient to use two steel grades for long parts in the automotive industry.

Production of Russian Equipment for Applying Zinc Coatings Has been Launched Director of Khimsintez LLC (Dzerzhinsk, Nizhny Novgorod Region) V. Chumakov told the participants of the Conference “Fasteners, Quality and Responsibility" on the development of Russian industries regarding the application of zinc coatings. He gave information on the new coating, Netoks Zn LF. There was a marked increase in the use of zinc coatings in Russia. The speaker presented domestic equipment for applying zinc coatings. The company "ArtTron" (Dzerzhinsk, Nizhny Novgorod Region), with the consulting support of LLC "AntikorTech" (St. Petersburg), has created the first centrifuge in Russia for applying zinc coating. Launching a small coating installation that does not require a laboratory, treatment facilities, or a large staff of employees is a fairly convenient solution for fastener manufacturing companies.

Study of Operation of High-strength Steels in Bolted Joints Included by Ministry of Construction in Applied Research Program Russian Ministry of Construction has approved the Applied Scientific Research Program for 2021. It includes a study of the operation of high-strength steels C390 and C440 in bolted joints. At present, as noted in the Program, there is no unified and standardized method for determining the mechanical properties of bolted joints made of high-strength steels C390 and C440; and therefore, the properties of rolled products at low temperatures are not taken into account. The lack of a unified methodology imposes a limitation on the possibility of using high-strength rolled products in bolted joints in the design and manufacture of metal structures. In Russia, several tens of thousands of bridges require major repairs, of which about 3,000 bridges require immediate repair, including metal railway bridges. High-strength bolts with small dimensions are able to provide a detachable connection that is not inferior in strength to a welded one and surpasses a riveted one. The use of bolts of a new type in the design and reconstruction of metal bridges will provide, among other advantages, the ability to be used in various climatic conditions. High-strength bolts of northern design can be used in harsh climates down to -60 °C or average cold temperatures down to -40 °C. The study is planned to be carried out in 2021 at the expense of the federal budget.

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Severstal-metiz Expands Production of Railway Fasteners Severstal-metiz has put new lines for the production of railway fasteners into operation. Severstal-metiz has extensive experience in production of railroad fasteners of various types. Also, Severstal-metiz is the exclusive supplier of Vossloh rail fastening elements. “The new lines will allow us to provide all of our customers with the required volumes of products”, comments General Director of Severstal-metiz.

Russian News

Oryol Steel Rolling Plant’s Anchors Used in Construction of Kursk NPP-2 When erecting reactor buildings, builders use flexible anchor stops from Oryol Steel Rolling Plant. “When constructing such structures, the main thing is reliability and safety. For the production of flexible stops, we use special steel - hard, but at the same time plastic, we carefully select the annealing temperature to increase strength. The fasteners that we supply for the nuclear power plant have already been tested by time and have been used in the construction of many infrastructure facilities”, comments Aleksey Erenichev, director of Oryol Steel Rolling Plant.

MMK-METIZ Passes Tests of Bolts for Rail Fastenings & Launches a Galvanizing Line for Small Fasteners MMK-METIZ carried out standard tests on bolts for railway in accordance with GOST 16017-2014. The products have passed the tests. As part of the investment program for 2020-2025, MMK-METIZ has launched a fully automated line for galvanizing small fasteners in diameters of up to 6 to 12 mm. The productivity of this line is 250 tons per month.

News provided by: Alexander Ostashov, editor of “Fasteners, Adhesives, Tools and...” Magazine Mariya Valiakhmetova, editor of “Metiz” Magazine

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Brazilian News

Ingepal: Back to the Game On 04/22/2021, the State Court of Justice in São Paulo State in São Paulo City (Brazil) released a notice closing the judicial review involving the company Indústrias Gerais de Parafusos Ingepal Ltda., a process which was started in 2013. That was great news for the whole Brazilian fastener industry, above all for Ingepal as one of the most important manufacturers of bolts, nuts, and other similar special parts.

Currently certified to ISO 9001:2015 and IATF 16949:2016, the Ingepal history composes itself as a strong provider in the supply chain covering the automotive (buses and trucks), solar energy, road and agricultural machines, railroad-subway, construction and, mainly, mining industry.

Currently, its annual fastener capacity is more than 1,000 tons per month, especially because during “those hard days” the heritage was carefully and well maintained, including its modern machines by Chun Zu, National Machinery, Nedschroef and Sacma, as well as a sophisticated laboratory, all installed on its own industrial unit spanning 30 thousand square meters including the 14 thousand square meters building. The closing judgment reached the newsroom of Revista do Parafuso (The Fastener Brazil Magazine) through an enthusiastic message from Dra. Laura Melle Santiago and José Roberto Santiago, both directors from this company founded in 1960, and right now they are back to the fastener game.

Dra. Laura Melle Santiago and José Roberto Santiago (directors)

José Roberto Santiago

Motorcycle Production is Up

Home delivery services has been a keyword in commerce due to the global pandemic "Motoboy" is a nickname used commonly in Brazil to identify those who provide delivery services to homes including almost everything bought by people, such as food, electronic devices, books and others. These services generally are done by younger people, around 18 - 35 years old, who use motorcycles as transport vehicles. Most motoboys use motorcycles, whose engines are of 100cc ~ 190 cc, which correspond to around 80% of Brazilian production in total.

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As these services have risen – so much so that the online food ordering and delivery platform Uber Eats has increased globally in income by 224%, just in Q4 2020 – this delivery service probably is one of the reasons for recent production growth of motorcycles makers in Brazil. Despite the pandemic and shortage in raw material, parts and pieces, from January to April 2021 the domestic motorcycle production (part of them operating under the CKD system) reached 359,621 units, but it could surpass 377 thousand units if April didn't have 3 workdays less because of the holidays, according to the Abraciclo (the Brazilian Association of Manufacturers of Motorcycles, Mopeds, Scooters, Bicycles and Similar).

Brazilian News BRAZIL MOTORCYCLE PRODUCTION January February March April Four-month Total Year Total

2018 81.319 83.644 94.632 88.373

2019 2020 2021 83.92 100.292 53.631 101.305 94.442 58.014 91.535 102.865 125.756 91.226 1.679 122.22 367,986 299,278 359,621 266.649 (▲38.00%) (▼18.66%) (▲20.16%) 1,107,758 961,986 1,036,788 _ (▲6.84%) (▼13.16%) Source: Abraciclo (www.abraciclo.com.br)

However, during the first 4 months of 2021 there has been a 2.28% fall, compared with the same and normal period in 2019 (367,986 units), but there is a 20.16% rise compared with 2020 (299,278 units). If this trend is to sustain this year, the total production can go further to 1,060,000 units through the end of this year.

Metalbo Founder Has Passed Away The Metalbo fastener company family said goodbye to Gerhardt Böving on May 15, 2021, in Rio do Sul town, Santa Catarina State, Brazil. In 1960 Gerhardt Böving and Edgar Arnold joined to run Rex Máquinas, a machinery industry provider for local fastener manufacturing companies. After a rename came Industrial Rex. From 1967 to the 1970s, the company became a fastener manufacturer. Separated in 1987, currently there are two of the most important fastener companies in Brazil: one is the Industrial Rex Ltda., managed by the Arnold family; the other is Metalbo Indústria de Fixadores Metálicos Ltda., managed by the Böving family.

Gerhardt Böving & Metalbo factory News provided by: Sergio Milatias, Editor of Revista do Parafuso (The Fastener Brazil Magazine) milatias@revistadoparafuso.com.br www.revistadoparafuso.com

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Company Focus

Atlas Distribution Services Tailoring Fulfillment & Supply Chain Solutions to Maximize Your Import Experience Atlas Distribution Services, Ltd was formed to help distributors of fasteners and industrial supplies unlock the potential of their global supply chains by helping to address certain “pain points” in areas involving product availability, packaging, minimums, and lead times from qualified factories across Asia. Atlas was founded by Scott Camp, a former Product & Supply Chain executive at the Fastenal Company. Mr. Camp has 30 years of experience within the industrial distribution channel; with over 27 years falling within the global product management, sourcing, procurement and supply chain disciplines. After graduating from Elon University in 1991, he was hired by Fastenal Company whereby he served in various roles across the organization. In 2003, Mr. Camp moved his wife and children to Shanghai, China where they lived for 5 years while establishing FASTCO (Shanghai) Trading Co., Ltd, the company’s foreign entity responsible for sourcing, supplier qualification, procurement, logistics and quality assurance operations. Mr. Camp worked for Fastenal for more than 23 years, eventually working his way to the home office based in Winona, MN where he served as Vice President and later Executive VP responsible for the Company’s global supply chain operations. After 23 years of service Scott decided to exit the company to pursue his passion for international trade by establishing Atlas Distribution Services, Ltd. Given Scott’s deep love and respect for Taiwan, its people and culture, it was only natural for the first company to be founded in Taiwan. Scott was quoted as saying “I have been coming to Taiwan since 1996 and until today I continue to marvel at Taiwan’s commitment to quality, service and advancing technologies across many of its key industries. As Gangshan, Tainan, Luchu and surrounding areas are commonly referred to as the “Fastener Kingdom” I knew I would have the greatest chance of success if I founded my first company here. “ ATLAS DISTRIBUTION SERVICES LTD. 5F., No.339, Gangshan Rd., Gangshan Dist., Kaohsiung City 82041, Taiwan 886-7-622 2276 886-7-622 7176 info@atlasdistribution.com www.fastener-world.com/en/supplier/atlas

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Company Focus Today, as a group of companies with physical operations in Taiwan, mainland China and the USA, Atlas has a complete portfolio of products and services to add even greater value to its distributor clients. “The Shanghai team is vital to our ongoing ability to service our clients with high quality, shelf-ready product. Atlas Shanghai has also added extensive custom-packaging, kitting and assembly capabilities which has further amplified the savings to our distributor clients. The company has also added many other non-fastener categories such as castings, forgings, stampings weldments and other fabricated components while also expanding its capabilities in the areas of special, per-print fasteners and components. In Taiwan for instance, we have invested in state of the art optical sortation machines in order to meet customerspecific PPM requirements. Additionally, in an effort to upgrade our testing and quality assurance capabilities, we have made substantial investments in the personnel and equipment necessary to establish an accredited testing laboratory. As this article is being distributed, we will be preparing for our ISO-17025/A2LA lab accreditation. If you pair these sorting and quality assurance resources with our extensive warehousing, packaging and fulfillment capabilities-Atlas is very well positioned to offer a significant value proposition at origin.” To be successful in business, and in life, it is so important to surround yourself with great people. For those who have met the Atlas team members, our leadership team or any of our supplier partners would agree-we have successfully established an amazing culture of service. “We have great people, and I am proud of them and all they have accomplished so far. My entire Asia-Pacific team is blessed to serve alongside Mr. Scott Liu, our Asia-Pacific General Manager. Scott is one of the most talented young men I have ever worked with and has helped elevate my company to new heights and his leadership style resonates with all team members and supplier partners. As Atlas takes a less-traditional approach to servicing the distribution channel, I firmly believe we can help factories achieve greater market share. We are proud to cooperate with the most well-known and respected manufacturers across Asia-Pacific while helping them to make their products more readily available in the marketplace. As the company is now entering its 7th year of operation, I am proud to say that our greatest asset is of course the Atlas team. I always say, it takes a great team to build a dream. The team members we have in Asia are smart, strong, and highly capable to service any customer anywhere in the world. It’s not rocket science; hire great people, build and protect a strong and unique culture and attract worldclass clients. And of course, only buy from the best suppliers! “

In addition to the sourcing and fulfillment capabilities within Asia, Atlas also has a 50,000 sq. ft warehouse in central USA whereby fulfillment solutions can be tailored on behalf of its key partners seeking to leverage the company’s full platform. “We offer the greatest value to those distributors who buy their A&B items from our operations in Asia while partnering with us to design fulfillment solutions from our Missouri warehouse for their C&D items. Our best customers also take full advantage of our freight and customs brokerage services to realize their most competitive landed cost. As most of our sales to distributors in the USA are under a DDP term, we therefore take over the challenges of dealing with the various shipping lines/forwarders while also handling the customs clearance into the USA. Given the challenges this year with ocean, rail and over the road transportation, this door to door, turnkey service from Asia has provided yet another opportunity for Atlas to provide even greater service to our distributor clients. One of many things I learned from my mentor Will Oberton (former Chairman & CEO at Fastenal) is that “the easiest way to sell is to make it convenient to buy”. By taking on the supply chain pains that our distributor clients face, we are able to save them time and money while letting them focus on growing their business.” Atlas Distribution Services, Ltd is an ISO 9001:2015 registered company who only sells to distributors seeking long-term and sustainable partnerships. “We are not for everyone, nor do we want to be. If you are interested in learning more, please reach out to us at info@atlasdistribution. com.tw. We appreciate the opportunity to serve.” Atlas helps select distributors realize the full potential of their global supply chain operations by offering sourcing, packaging and fulfillment solutions in addition to offering complimentary customs brokerage and freight forwarding services. Atlas currently operates fulfillment centers in Gangshan, Taiwan, Shanghai, China as well as Sullivan, Missouri.

Scott Camp Founder & CEO

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Industry Focus

U.S. Aerospace Industry

and the Global Demand for Fastener Trade by Sabrina Rodriguez

The US aerospace industry is growing at exponential rates. Have the recent years of space exploration and rampedup production of aircrafts increased the fastener demand in the US? Will the demand continue to grow as new and existing markets continue innovations? Data note: The data for this article is derived from Descartes™ Datamyne's US Census trade statistics. US Import and Export Census trade statistics is based on all modes of transportation. That value is calculated in USD by CIF (imports). In this article fasteners are defined as any product under HS Code 7318 (screws, bolts, nuts, coach screws, rivets, cotters, cotter pins, washers and similar articles or iron or steel), as well as the subcategories of 7318.

he Un ite d St ates has be en a global leader i n aerospace exporters for several years thanks to essential market leaders such as Lockheed Martin, Boeing and most re cent ly, Spac eX. Re cent space shuttle launches and explorations to Mars may be the first things that come to mind; however, the aerospace industry expands to military aircraft and missiles, commercial and cargo airline carriers as well as the entire aviation industry. The innovative minds of Elon Musk and Jeff Bezos are paving the way for NASA when it comes to space exploration and space craft manufacturing. W hen Elon is not busy hosting Saturday Night Live or tweeting, he is devoted to the development of space travel at an affordable and efficient manner.

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he US’s aerospace industry is expected to continue growing at exponential rates. Deloitte has predicted a growth of more than 15% in 2021 compared to 2020 when space investments reached a height of $25 billion USD. NASA along with the US government is contracting and subsidizing privately owned and operated companies such as SpaceX and Blue Origin to remain competitive in the industry. Meanwhile, market leaders such as Boeing faced hardships in 2020 while aircraft production was significantly reduced due to the decline in commercial air travel. According to the Defense & Security Monitor forecast, Boeing delivered a total of 77 jets ranking from 737s, 747s, 777s and 787s during the first quarter of 2021. While Boeing has taken obvious reductions in their aircraft manufacturing, competitors such as Airbus are ramping up production of aircrafts despite a less than favorable market demands. With less production of aircrafts, one is led to believe there will be a reduction in the demand of imported goods such as fasteners and other essential goods used for aircraft manufacturing.

Is the Aerospace Industry Beginning to See an Increase in Demand?

fter an extremely difficult 2020 where international demand was reduced significantly, the US has already begun to see an increase in demand from internationally traded goods. Fasteners being one of the key commodities imported for the manufacturing of

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Industry Focus aircrafts have increased during the first quarter of 2021 by 10%. Countries such as Taiwan, China and Japan continue to be global leaders in the production of fasteners, and the US remains as one of the most demanding importers. Notably other countries such as Mexico, South Korea and India increased their exports to upwards of 20% during Q1 of 2021. The United Kingdom declined their fastener exports to the US during the first quarter of 2021 by comparison to the same time in 2020 by 55% which can possibly be attributed to the UK’s participation in Brexit.

he U.S saw an increase of fastener imports of nearly 23% during the month of March 2021. Countries such as Taiwan, China and Japan all increased their fastener exports to the US during the month of March which leads to the possibility of increased aircraft manufacturing during the second quarter of 2021. South Korea decreased their fastener exports to the US in March 2021 by 12% compared to February 2021. February 2021 total values and general quantities slightly decreased, but then took an upwards turn during March 2021.

Main Query Filters: Product HS : 7318 Screws, Bolts, Nuts, Coach Screws, Screw Hooks, Rivets, Cotters, Cotter Pins, Washers and Similar Articles, of Iron or Steel

Country of Origin

2020 - Q1 USD

Taiwan

466,309,671

2021 - Q1 KG

USD

Volume Change %

35.01

147,694,664

40.91

519,164,863

36.62 159,511,874

40.15

52,855,192

11.34

11,817,210

25.68

38,792,754

19.24 13,772,879

6.52

2,879,784

China

201,722,628

15.15

88,249,432

24.44

240,515,382

16.97 102,022,311

Japan

157,858,073

11.85

23,207,211

6.43

160,737,857

11.34

Germany

107,690,458

8.09

12,473,412

3.46

87,066,770

6.15

Canada

79,623,776

5.98

17,909,557

4.96

81,078,162

5.72

S. Korea

52,956,268

3.98

15,099,365

4.19

61,581,885

4.35

Italy

37,653,243

2.83

4,602,252

1.28

42,640,428

3.01

India

32,708,762

2.46

15,862,547

4.40

40,233,651

Mexico

31,664,768

2.38

3,375,916

0.94

33,394,394

25,232,037

1.90

1,986,902

0.56

17,990,733

U.K. Totals

1,332,220,033 100.00

Country of Origin Taiwan China Japan Canada Germany S. Korea Italy India Mexico Vietnam Totals

25,908,732

% 8.01 15.61

1.83

2,701,521

11.65

10,501,911

2.65 (20,623,688) -19.16

(1,971,501)

-15.81

18,206,366

4.59

1,454,386

1.83

296,809

1.66

19,193,464

4.83

8,625,617

16.29

4,094,099

27.12

5,113,208

1.29

4,987,185

13.25

510,956

11.11

2.84

18,943,062

4.77

7,524,889

23.01

3,080,515

19.43

2.36

4,068,789

1.03

1,729,626

5.47

692,873

20.53

1.27

893,543

0.23

361,099,649 100.00 1,417,774,022 100.00 397,386,479 100.00

2021 - JAN USD % KG % 171,417,886 37.48 52,893,157 40.33 82,611,356 18.07 36,182,311 27.59 51,282,588 11.22 8,486,232 6.47 26,150,070 5.72 5,692,916 4.35 25,418,328 5.56 3,424,564 2.62 16,690,223 3.65 4,983,606 3.80 13,552,820 2.97 1,510,766 1.16 12,856,789 2.82 6,380,639 4.87 10,079,183 2.21 1,187,041 0.91 8,053,440 1.77 4,345,515 3.32 457,410,830 100.00 131,169,438 100.00

USD

2021 - FEB USD % KG % 158,336,912 37.46 48,531,974 40.63 72,526,991 17.16 30,407,602 25.46 37,166,572 8.80 5,456,093 4.57 25,843,231 6.12 5,701,098 4.78 26,217,472 6.21 3,064,488 2.57 18,874,511 4.47 7,565,286 6.34 13,215,435 3.13 1,520,639 1.28 12,046,339 2.85 5,862,988 4.91 11,379,768 2.70 1,337,310 1.12 6,626,494 1.57 3,509,436 2.94 422,753,840 100.00 119,464,517 100.00

(7,241,304) -28.70 (1,093,359) -55.03 85,553,989

6.43 36,286,830

10.05

2021 - MAR USD % KG % 189,410,065 35.24 58,086,743 39.59 85,377,035 15.89 35,432,398 24.15 72,288,697 13.45 11,966,407 8.16 29,084,861 5.42 6,812,352 4.65 35,430,970 6.60 4,012,859 2.74 26,017,151 4.84 6,644,572 4.53 15,872,173 2.96 2,081,803 1.42 15,330,523 2.86 6,699,435 4.57 11,935,443 2.23 1,544,438 1.06 7,555,148 1.41 4,992,062 3.41 537,609,352 100.00 146,752,524 100.00

How Much Has Fastener Demand Increased Over the Recent Years?

ver the last five years, Taiwan, China, and Japan have led the fastener industry in its exportation to the US. During 2019, US imports of fasteners from Taiwan spiked to over $2 billion USD. Overall, during the year 2018 was when the total value of fasteners imported into the US spiked to a total of over $6 billion USD, while in 2016 the total value was just over $4.7 billion USD. Of these imports, subcategories 731815, 731816 and 731814 have been the most widely imported fasteners. 731815 alone accounts for upwards of 45% of the entirety of fastener imports, while subcategories 731813 and 731811 account for small percentages between 1 and 2% of the total imported.

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Industry Focus

Taiwan China Japan Germany Canada S. Korea Mexico Italy India France

2016 USD 1,512,763,809 1,089,267,219 645,603,874 304,531,405 263,340,402 220,695,373 105,183,837 103,507,730 94,439,645 83,194,275

% 31.62 22.77 13.50 6.37 5.51 4.62 2.20 2.17 1.98 1.74

2017 USD 1,695,177,002 1,229,973,800 648,194,818 297,601,078 277,584,037 188,722,047 110,837,933 139,830,777 99,159,729 88,195,580

% 32.80 23.80 12.55 5.76 5.38 3.66 2.15 2.71 1.92 1.71

2018 USD 1,935,363,130 1,630,859,894 644,506,115 344,921,221 313,533,514 198,057,295 121,771,895 161,124,929 124,494,325 87,583,105

% 32.10 27.05 10.69 5.73 5.21 3.29 2.02 2.68 2.07 1.46

2019 USD 647,320,640 516,843,311 100,429,867 46,957,565 73,544,433 43,288,996 12,899,674 19,697,076 61,184,524 3,372,924

% 39.50 31.54 6.13 2.87 4.49 2.65 0.79 1.21 3.74 0.21

2020 USD 1,878,810,525 906,334,869 524,511,802 343,044,039 264,497,330 182,819,205 114,068,791 143,541,776 116,556,900 71,848,617

% 37.04 17.87 10.34 6.77 5.22 3.61 2.25 2.83 2.30 1.42

Totals

4,785,685,901

100.00

5,168,791,299

100.00

6,029,489,521

100.00

1,638,796,650

100.00

5,073,308,249

100.00

Country of Origin

2016 KG 544,975,268 552,585,092 136,998,245 37,775,762 58,970,087 45,536,620 12,552,726 15,010,621 46,518,739 3,622,410

% 36.03 36.53 9.06 2.50 3.90 3.01 0.83 1.00 3.08 0.24

2017 KG 572,892,820 577,920,267 96,792,773 34,902,355 66,367,145 42,404,509 12,593,742 20,744,214 49,848,457 4,399,425

% 37.05 37.37 6.26 2.26 4.30 2.75 0.82 1.35 3.23 0.29

2018 KG 642,108,310 703,375,316 101,606,714 32,657,036 76,422,263 45,024,072 13,636,933 22,662,888 54,607,876 4,368,457

% 36.03 39.46 5.71 1.84 4.29 2.53 0.77 1.28 3.07 0.25

2019 KG 647,320,640 516,843,311 100,429,867 46,957,565 73,544,433 43,288,996 12,899,674 19,697,076 61,184,524 3,372,924

% 39.50 31.54 6.13 2.87 4.49 2.65 0.79 1.21 3.74 0.21

1,512,964,397

100.00

1,546,678,148

100.00

1,638,796,650

100.00

Country of Origin

Taiwan China Japan Germany Canada S. Korea Mexico Italy India France Totals

Imported Items 731815 - Threaded screws and bolts others, with or without their nuts or washers, of iron or steel 731816 - Nuts, threaded, of iron or steel 731814 - Self-tapping screws, threaded, of iron or steel 731829 - Nonthreaded articles (fasteners) others, of iron or steel 731822 - Washers, other than lock washers, of iron or steel 731819 - Threaded articles of iron or steel others 731823 - Rivets of iron or steel 731821 - Spring washers and other lock washers, of iron or steel 731824 - Cotters and cotter pins, of iron or steel 731812 - Wood screws other than coach screws, threaded, of iron or steel 731811 - Coach screws, threaded, of iron or steel 731813 - Screw hooks and screw rings, threaded, of iron or steel

Totals

198

2016 USD

1,782,518,912

2017 USD

2018 USD

2019 USD

2020 KG 611,967,110 417,921,776 82,099,225 41,671,866 54,444,523 67,151,608 13,485,743 16,625,921 55,992,096 2,495,212 1,491,564,174

2020 USD

% 41.03 28.02 5.51 2.80 3.66 4.51 0.91 1.12 3.76 0.17 100.00

2,043,565,282

42.71 2,194,268,058

42.46 2,608,262,715

43.26 2,519,490,267

43.13 2,130,349,004

42.00

1,033,481,378

21.60 1,136,811,397

22.00 1,301,408,883

21.59 1,244,256,479

21.30 1,013,175,272

19.98

796,823,447

16.66

869,386,804

16.82 1,023,827,815

16.99 1,012,431,566

17.34 1,050,790,184

20.72

322,929,560

6.75

327,374,457

6.34

363,019,201

6.03

375,859,819

6.44

302,876,894

5.98

247,995,647

5.19

265,558,478

5.14

315,806,429

5.24

290,939,839

4.99

233,704,485

4.61

95,323,414

2.00

111,328,850

2.16

126,203,948

2.10

122,764,796

2.11

102,361,767

2.02

72,147,023

1.51

63,954,957

1.24

68,692,413

1.14

71,453,620

1.23

60,010,185

1.19

55,097,545

1.16

64,266,977

1.25

83,122,435

1.38

77,385,912

1.33

62,631,557

1.24

45,932,229

0.96

53,987,911

1.05

59,468,718

0.99

61,610,884

1.06

49,501,470

0.98

39,604,236

0.83

45,048,165

0.88

35,675,783

0.60

29,313,333

0.51

26,470,901

0.53

17,299,119

0.37

20,435,692

0.40

26,429,955

0.44

21,236,758

0.37

21,133,381

0.42

15,487,021

0.33

16,369,553

0.32

17,571,226

0.30

15,141,948

0.26

20,303,149

0.41

4,785,685,901 100.00 5,168,791,299 100.00 6,029,489,521 100.00 5,841,885,221 100.00 5,073,308,249 100.00

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199

Industry Focus Imported Items 731815 - Threaded screws and bolts others, with or without their nuts or washers, of iron or steel 731816 - Nuts, threaded, of iron or steel 731814 - Self-tapping screws, threaded, of iron or steel 731829 - Nonthreaded articles (fasteners) others, of iron or steel 731822 - Washers, other than lock washers, of iron or steel 731819 - Threaded articles of iron or steel others 731823 - Rivets of iron or steel 731821 - Spring washers and other lock washers, of iron or steel 731824 - Cotters and cotter pins, of iron or steel 731812 - Wood screws other than coach screws, threaded, of iron or steel 731811 - Coach screws, threaded, of iron or steel 731813 - Screw hooks and screw rings, threaded, of iron or steel

Totals

2016 KG

2017 %

2018 %

2019 %

2020 %

698,444,315

46.17

728,788,474

47.12

849,603,960

47.67

788,387,776

48.11

667,875,342

44.78

290,829,802

19.23

293,614,271

18.99

329,015,639

18.46

302,894,154

18.49

239,456,030

16.06

344,939,371

22.80

333,843,401

21.59

393,066,682

22.06

357,259,777

21.81

409,320,309

27.45

37,697,125

2.50

38,056,896

2.47

42,752,302

2.40

42,763,202

2.61

35,369,799

2.38

73,170,552

4.84

79,555,431

5.15

94,961,393

5.33

79,496,753

4.86

73,965,878

4.96

13,476,417

0.90

16,038,471

1.04

14,523,630

0.82

14,494,015

0.89

12,731,084

0.86

12,321,968

0.82

10,782,384

0.70

10,564,249

0.60

12,452,709

0.76

10,504,262

0.71

7,829,184

0.52

8,487,525

0.55

9,889,600

0.56

8,913,271

0.55

7,011,337

0.48

5,267,960

0.35

5,872,322

0.38

6,230,029

0.35

5,879,744

0.36

5,481,334

0.37

12,087,675

0.80

13,738,286

0.89

11,034,330

0.62

8,808,076

0.54

8,720,959

0.59

12,477,840

0.83

13,081,540

0.85

16,098,822

0.91

13,387,935

0.82

14,456,635

0.97

4,422,188

0.30

4,819,147

0.32

4,778,276

0.27

4,059,238

0.25

6,671,205

0.45

1,512,964,397 100.00 1,546,678,148 100.00 1,782,518,912 100.00 1,638,796,650 100.00 1,491,564,174 100.00

hile it is difficult to attribute the entirety of US fastener imports to the aerospace industry, much can be said about the increase of fasteners over the last few years. The production of rockets such as Falcon 1 started soon after SpaceX was founded, and rocket manufacturing has only increased from that point on. It was not until 2010 and the first successful launch of Falcon 1 that gave SpaceX the much-needed appreciation (and government funding) needed to continue its innovations.

n the other hand, commercial travel is beginning to resume after a year of near abeyance. Domestic flight bookings within the continental US have seen incredible increases over the last few months as more people become vaccinated and begin to feel safe enough to travel by air. With the increased demand for medical equipment and pharmaceuticals, aircrafts will continue to be in demand for the rapid delivery and mass quantities of demand in many parts of the world. While most global trade relies on ocean transport, time sensitive and higher valued commodities such as pharmaceuticals rely on air transport. Right now, there is a global demand for vaccines by nearly every country on earth, most of which will be necessary to transport as air cargo. The demand for air carriers and aircrafts remains extremely high especially during this difficult time as the planet heals and attempts to recuperate from COVID-19.

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201

Industry Focus

AN W I TA AN JAP A E R KO Analysis of the

CNC and Precision Components

Industry and Market The Situation of Japanese Machine Tool Market Japan is the third country in the world to establish a machine tool industry and realize industrialization after the United States and Germany. Japan is a well-known machine tool power in the world. Japanese machine tool technology is hardly rivalled in the world. Japan has multiple manufacturers and these manufacturers have different characteristics in different fields and strong heterogeneity, which makes it possible for Japan to achieve a "monopoly" in the field of manufacturing. One factory is characterized by high speed and high precision; another one is characterized by a reasonable mechanical structure, capable of efficient and pollutionfree operation, and advanced technology with simulation automation can provide users with the most simplified processing guarantee; The characteristics of another machine tool factory is that it has good rigidity, high cutting efficiency, high precision, long life, convenient operation, and has achieved electromechanical integration, etc., which can meet different types of processing.

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Fastener World no.189/2021

by Sharareh Shahidi Hamedani

Japanese Machine Tool Market in 2018-2020 Japanese machine tool industry received 11.4 billion USD worth of orders in 2019, a decrease of 3.2 billion USD in comparison with 2018 (14.6 billion USD), because of the US-China trade war. The pandemic starting from the beginning of 2020 has attacked the market and Japanese machine tool industry has been hit as well. According to the Japan Machinery Industry Association in 2020, the domestic and foreign orders received totalled 6.1 billion USD, a decrease of more than 46% in comparison with 2019 (detailed as below):

●

Orders from China as the main buyer of Japanese machine tools decreased 26% in comparison with 2019. (China bought 105 million USD less machine tools in 2020 than it bought in 2019). Orders from the European market decreased 66.7%, a monthly decrease of 49.2 million USD. Orders from the North American market decreased 41.5%, a monthly decrease of about 110 million USD. Orders from Japanese domestic market decreased 51.4%, a monthly decrease of 190 million USD.

All industries appeared a decline. For example, the orders of machine tools from the automotive industry fell by 61.5%, which means a 44 million USD monthly decline from 2019. The monthly orders of machine tools from the automotive industry reached about 46 million USD, the lowest level in the past 10 years. However, the tension of the US-China trade war has eased in 2021, but the machine industry in Japan has not been able to reach its former prosperity yet due to the continuing pandemic in 2021.

Industry Focus

Taiwan Overview

Taiwan has an integrated machine tools system. With the knowledge they have gained over the years, they have been able to establish a logical connection between manufacturers of high, medium and low technology level of machine tool. Although Taiwanese market has historically depended on Germany and Japan for machine tool supply, Taiwanese manufacturers consider U.S. producers to be highly competitive in the emerging fields of systems integration, software, integrated machine tools, industrial robots, and new manufacturing technologies. Taichung metropolitan area is the centre of Taiwan's advanced industries. Smart Machinery Technology, Precision Components Industry and Innovation Park. This city has gathered the most number of manufacturers of precision machine tools in the world. In 2017, Taiwan authorities enacted the “5+2 Industrial Development Plan,” which included a USD $117 million Smart Machinery Initiative (SMI), and which prioritized key innovative industries. Based on Germany’s Industry 4.0, the purpose of the SMI is to transform the traditional machinery industry into an advanced machinery industry, by helping 50,000 local manufacturers upgrade their production methods, boosting total industrial revenue, and reducing Taiwan’s economic reliance on the semiconductor industry, which is by far Taiwan’s largest industry.

Taiwanese Machine Tool Market in 2018-2020 According to the latest global machine tool industry survey, Taiwan is the ninth largest consumer of machine tools in the world, with a total consumption of about 1.3 billion USD, down 31% from 2019. Taiwanese domestic markets for machine tools are the auto parts industry, electronics and electrical industry, aviation and defence industry and other industries (including oil and medicine). The consumption value was 1.9 billion USD in 2019 and 2.1 billion USD in 2018. Half of these machines are domestically made and the other half are imported. Japan is the largest exporter of machine tools to Taiwan, representing 48% of Taiwan’s total import in this cluster. The United States ranks second, representing 20% of Taiwan’s total machine tools import. The three main categories of machines imported into Taiwan are: special processing machines that use lasers to process various materials (or laser cutting machines), lathes and machining centres. Laser cutting machines with the 44% share in the total import are the main imported goods. Taiwan is the fourth largest importer of laser cutting machines in the world, and its imported goods are mainly vertical CNC lathes. Taiwanese machinery is mostly in the field of electronic components and fibre optics for computers, which account for approximately 35% of all Taiwanese products in this category. 28% of the machines belong to the metal and mechanical industries and the remaining 37% is used in other industries.

South Korea Overview South Korea is the world's sixth largest machine tool producer and the world's fifth largest machine tool consumer, with an average consumption of approximately 1.76 billion USD. Among them, nearly 70% of the consumer market's demand is for products provided by local machine tool factories, and only close to 30% of the products must be imported from abroad. The consumption value is 11.4% lower than in 2019. South Korea is the only country that suffers the least damage from the pandemic on its machine tool sector, because in South Korea most machine tools are widely used in the production of auto parts, and this sector is able to control the damage caused by the pandemic. The main importing countries of machine tools from South Korea are Japan, Germany, and China, while Taiwan is the No. 5 major importing country. In the past six years, the models with higher import values are laser processing machines, cutting processing centres, metal pressure processing machines, and grinding finishing machines. References: https://www.market-prospects.com/articles/japan-machine-tool-market-during-the-epidemic https://www.trade.gov/country-commercial-guides/taiwan-machinery-and-machine-tools https://www.tmts.tw/en/news_content/12 https://www.market-prospects.com/articles/south-korea-eﬀect-on-machine-tool-market https://pulsenews.co.kr/view.php?sc=30800028&year=2020&no=1314398

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Industry Focus

by Shervin Shahidi Hamedani

How is the Deteriorating Covid-19 Situation Affecting the

Fastener Demanding Industries in India? I

ndia is the fifth largest economy in the world and considerably backs global economic growth. With relatively high growth rates and its large size, the country has a substantial effect on the world economy. In terms of manufacturing, the country has successfully built a well-established and competitive manufacturing base over the past decades, ranked 6th in the world, just behind the big five (China, the USA, Japan, Germany, and South Korea), which is approximately equal to the combined manufacturing of Indonesia, Thailand, Malaysia and the Philippines, the major manufacturing economies in South East Asia. Just a year ago, it seemed definite that the changing global business environment due to COVID had the great capacity to pave India's way into the next world’s factory, but the situation of India in 2021 has led to a different story, and now more than half a year has passed, manufacturing in India has come to a near halt. Last year, the sudden spread of the coronavirus pandemic came as a disaster to the world economy. As the world’s largest manufacturer, China, became the centre for the worst pandemic of the century, stock markets reacted severely and supply chains from China were suspended. With countries revealing the necessity to untie the dependency on strongly integrated supply chains from China, the age of Indian manufacturing started to allure more than ever. Additionally, there was a huge belief that the conflict between the US and China, the so-called trade war, would expedite the shift from China to India as the next world’s factory, and to some extent it was unquestionable.

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Fastener World no.189/2021

Sources: The Impact of COVID-19 on India’s Manufacturing Sector, The Wire COVID-19: Mobilizing the automotive industry now, Accenture

Industry Focus However, the year 2021 changed everything for India! The country now is in the worst shape of a variant of the original coronavirus. Manufacturing has come to a near standstill. Restrictions imposed by the Indian government as a result of the surge in COVID-19 cases have led to substantial braking in the manufacturing sector. Metals and chemical products, motor vehicles, machinery and equipment, fastener, textiles, and many other sectors are amongst the most affected industries. Many of those sectors, like automotive, suffered as they encountered a shortage of raw materials or spare parts from China in 2020, and then was shut down this year, following the tragic coronavirus outbreak in India. This calls for the Indian government to develop a new strategy for the manufacturing sector, where not only finished products are made in India, but also the whole value chain. Consequently, the fastener industry is grappling with the immediate impact of COVID-19 as both their manufacturing and supply chain operations are being disrupted, and their customers’ operations faced similar challenges. This is having an exponential effect down to the whole supplier network, hitting fastener players in the market with a break, but at full force. Moreover, the pandemic has brought up new challenges to this market that needed to be tackled fast, including worker absence, restricted site access and collaboration, travel limitations, and new ways of working. Before the pandemic, the Indian automotive sector was expected to be the largest consumer of industrial fasteners, accounting for a major share of the market by next two years. However, the pandemic is affecting huge disruption to this industry and damaging India's automotive ecosystem rigorously. Several major Indian automakers have decided to pause operations yet again, knowing that the road to recovery might be even harder this time. Soon after the automotive industry showed some revival’s signals as the overall sales grew positively for a few months, the second wave of Covid-19 has hit the industry badly. This is very unfortunate for manufacturers who were expanding their operations into automobile sector-specific fasteners. Before hitting India by the Covid-19 crisis, the development of fasteners applications for manufacturing automotive parts such as engines, chassis, moulding, suspension systems and wheels, was anticipated to drive the growth of local fastener market in India. The construction sector as another major source of fastener demand growth in India, which accounts for 8% of the country’s GDP and includes more than 200 firms, is another key sector facing a perfect storm of challenges caused by the pandemic. High-tensile fasteners are mainly used in the construction and engineering sectors. Before the pandemic crisis, there has been a major growth in construction sector-specific fasteners made of stainless steel, iron, brass, aluminium, nickel, plastics and composites, which the current pandemic has damaged that positive trend. The impact of the pandemic on India's construction sector is costing an Conclusion estimated Rs 30,000 crore every day. The longer the The impact of the COVID-19 pandemic on all sorts of pandemic and the lockdown last, the more projects will industries is indescribable, and it will continually disrupt the be halted. The investment in construction has reduced world economy until the global vaccination ends this disaster. by 13~30%, which certainly affects the gross value The pandemic results in a loss of millions of jobs in all added (GVA) and employment, as well as other industries and has a much broader impact than the recession did related industries and sectors such as industrial in the year 2008. Thus, the future is predicted to move towards fasteners. one of the worst recessions of all times. Last but not least, cash is king, and it becomes Fastener manufacturers now must have two things on top more and more vital these days. Some OEMs, of their minds when planning for their business operations. smaller fastener manufacturers and distributors First, the ongoing safety of their workforce, and second, the risk have low liquidity, with marginal operating cash mitigation strategies for any future disruption in their business, flows, which may allow them to survive only as well as their customers’ business. for a few months. This issue has caused several small (or medium) sized players in the fastener Fastener manufacturers must act now to protect the integrity market to negotiate higher credit lines, look for of their operations as well as their people, while getting ready industry consolidation or at last, if there is no for the post-COVID-19 business recovery and while some other option, to close down their operations and companies have started responding to the immediate crisis, go out of business. taking steps to protect their workforce, supply chains, and operations.

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Exhibition

Exciting Updates from International Fastener Expo Registration is open at fastenershows.com for the International Fastener Expo (IFE) 2021. IFE 2021 will take place on September 21 – 23 at the Mandalay Bay Convention Center, Bayside B, in Las Vegas, Nevada. The expo is North America’s most extensive business-to-business tradeshow of its kind for all types of fasteners, machinery & tooling and other industrial products. This September, IFE will host a robust conference schedule with highlights on new technology, industry trends, testing and inspecting, growing sales and more – all in environment that places the health & safety of IFE’s customers, partners, and staff as its top priority. IFE, which is owned by Emerald, will be implementing a robust Health & Safety Plan in addition to Emerald’s Preparedness, Prevention and Response Plan, both of which outline the specific protocols being implemented both during the event-planning phase and onsite at IFE. “The excitement and enthusiasm to see everyone face to face seems to be growing every week. We’re t h r i lle d to create a sa fe a nd comfortable environment for our audience to meet in-person once more,” said Morgan Wilson, Show Manager, International Fastener Expo. Each year, IFE brings together thousands of attendees, buyers, and sellers from across the entire supply chain. VIP attendees at IFE are consistently included in Industrial Distribution’s Big 50 List and exhibitors are among the top international and domestic distributors, manufacturers, material suppliers, tooling and machinery providers and ancillary services. Top confirmed companies that will be in attendance this year include Fastenal, Wurth Industry of North America and Optimas. The 2021 show floor will also give attendees the chance to meet with representatives and explore top products from exhibitors such

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as Brighton-Best International, Lindstrom, Stelfast, Nucor Fasteners, Star Stainless and Copper State Bolt and Nut. In addition to the education and networking available, registration to International Fastener Expo gives you access to exciting special events such as a welcome reception at Daylight Pool, the Hall of Fame and Young Fastener Professional of the Year Awards, celebrating outstanding members of the fastener industry and the second annual IFE Golf Tournament at the Bali Hai Golf Club on September 21. In addition to preparing for the upcoming 2021 show, IFE also recently launched a blog and newsletter, both of which are committed to distributing quality, timely content to regularly strengthen and educate the industry. Please contact info@fastenershows.com if you have a relevant product release or company update to share.

2021 SEP. 21 - 23, 2021 | Mandalay Bay, Las Vegas, Bayside B

Attendees: Fastener World Inc. 匯達實業有限公司 www.fastener-world.com Fong Yien Industrial Co., Ltd. 宏盈工業有限公司 www.fongyien.com

Agency: International Fastener Exhibition Corp. 滙達展覽有限公司 foreign@fastener-world.com.tw

SEE YOU IN LAS VEGAS! Emerald X, LLC. | fastenershows.com

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The Spring Blossom Begins-

2021 TAIWAN HARDWARE SHOW: The Only Local and International Exhibition, to Bring Business Opportunities in the Post-pandemic Era The only exhibition in Taiwan for professional international hardware and hand tools, Taiwan Hardware Show is to be held at the Taichung International Exhibition Center from October 13th to 15th, right before the Canton Fair, attracting buyers from around the world. This year, Kaigo Co. Ltd., the organizer, continues to integrate offline to online Integration to create a Virtual and Physical Event, which was widely acclaimed in 2020. While expanding into themes that include an Online Purchasing Fair, Exhibitor Boutique Zone, and Industry Leadership Forum. The goal is to help hardware businesses seize the business opportunities to get started ahead in post-pandemic economic recovery and develop overseas markets.

2020 Taiwan Hardware Show- the Only Hardware Event Worldwide Due to the outstanding pandemic mitigation in Taiwan, Taiwan Hardware Show was the only hardware event held worldwide in 2020. It received wide attention from the global hardware industry and allowed Taiwan's hardware and hand tool manufacturers to stay ahead of the competition, as the best supply chain partners for global brands and distributors. 2020 Taiwan Hardware Show was held alongside International Metal Technology Taiwan (iMT Taiwan); together, they attracted over 400 exhibitors and 23,000 participants. In the exhibitions, foreign buyers negotiated with Taiwanese vendors through brand agents, traders, and direct procurement representatives. In addition, the Online Matchmaking successfully matched more than 100 companies with their business partners to seize international business opportunities, making the exhibitions the most successful trade show in 2020. This showed that with crisis comes opportunities. To create business opportunities in adversity, businesses should continue to take part in exhibitions, whether virtually or physically.

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Post-pandemic Economy with Potential Business Opportunities- Attracting Exhibitors and Participants Worldwide T he advent of Covid-19 vacci nes has mitigated t he pandemic, and the ban on international business travelers is expected to be lifted in the second half of the year. Kaigo Co., the organizer, has begun to assist foreign business travelers to come to Taiwan, and to plan a one-stop service for exhibition viewing, purchasing, and factory visits. The organizer has also been working on integrating online exhibitions as well as complementary measures to ensure an efficient trade fair experience. For international publicity, Kaigo continues to promote the Taiwan Hardware Show through well-known media in order to attract more buyers from Europe, the United Sates, and Japan.

Exhibitor Requests Coming in- Limited Seats Available at a Discount Rate Due to the huge success in 2020, there have been over 250 businesses from last year signing up for 2021, seizing their postpandemic business opportunities in advance. This year, Taiwan Hardware Show once again joins hands with iMT Taiwan during the same show period. In addition, Taiwan Hardware Show is curating, for the first time in history, the exhibition with Taiwan Electrical and Electronic Manufacturers' Association, introducing a subsidy of NT$20,000 per stand. For more details, please contact Andrew Liu of Kaigo Co. at ths@kaigo.com.tw, or +886-02-2595-4212#725.

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Technology

A threaded fastener is a series of different spring rates; each portion of the fastener, from the head, shank and threads, experience a different stress load and stretches at a different rate. It is the threaded portion of the fastener that is between the fastener head and the thread runout and the first thread outside the nut, or grip area in a tapped hole, that experiences the highest amount of stress concentration of the fastener under tension. These unengaged threads will act as shock absorbers under dynamic loading.

f o t r o h S d n a g n o L e h T es

r u l i a F t l o B ellon by Guy Av

There are many reasons why fasteners fail and many different ways to cause failure. Small fasteners are prone to fail when assembled with power tools, especially if the thread length is too short and long fasteners are prone to fail when used in high dynamic loading applications.

How Many Threads do We Really Need to be Within the Joint? Under certain conditions, a fastener that is too long can fail as fast as one that is too short. First of all, the number of threads on a fastener does not change the strength of a fastener. The fastener may be subjected to a force, or forces, that will cut the fastener in two or stretches it into yield. However, the performance of the fastener will change and be greatly affected by how the fastener is installed, whether the entire components match for strength and grade, how many threads are left inside the joint or grip area and if there is full thread engagement with the threads of the nut. Strength is not determined by how many threads are protruding beyond the nut as long as there is full thread engagement, or complete thread contact, with all of the threads of the nut. What really matters is the number of threads within the joint. The total material thickness being clamped together is known as the joint and is also called the ‘grip’ area of the fastener. The threads within the grip are called the ‘unengaged’ threads, as they do not contact any mating threads. Of course, the number of unengaged threads is determined by how many threads protrude from the nut.

Fig. 1 illustrates a fastener in a connection with no threads protruding beyond the end of the nut. The first thread in the nut is incomplete as a lead-in thread and therefore, will not carry much of any applied service load. The threads of the nut may even strip while tightening or cause joint failure from incomplete load distribution. Also, in Fig. 1, it is important that the threads of the bolt are not within the shear plane of the joint. Fig. 2 illustrates a correct assembly. There are about two threads sticking out beyond the end of the nut allowing the maximum number of unengaged threads inside the grip of the connection. This provides shock absorbers to absorb any shock or vibration loads or heavy impacting during installation. A fastener’s threads are very important. They stretch significantly more than the rest of the fastener and therefore have a much higher level of stress. During axial tensile testing, the ASTM Test Method Standards of F606 and F606M require a minimum of six complete threads between the test grips for a standard fastener, and a minimum of four complete threads for the shorter thread length of a structural fastener, such as an A325 (F3125/F3125M) cap screw. If the nut or test mandrel is too close to the thread run-out, the tensile readings will not reflect the actual properties of the fastener. The stresses will be much greater on the few remaining threads. Structural fasteners (A325 and A490 for example) have a shorter thread length than standard SAE Grade 5 and 8 and their respective ASTM counterparts ASTM A449 and A354. This is to ensure that the full diameter of the fastener’s shank is completely within the shear plane of a structural joint and will protect the threads from joint shear.

Stickout

Direct Tension

Bolt Tension

Minimum Tension

Elongation Fig. 1. A fastener in a connection

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Fig. 2. Correct and wrong assembly

Fig. 3. Tension - Elongation

50 40

Bolt Tension

Tension by turning nut Minimum Tension

1/8" 3/4" Thread in Grip

Bolt Tension 20 (kips)

1 turn

10 1/2 turn 0

Elongation

Fig. 4. Tension - Elongation

0.05 0.10 0.15 0.20

Bolt Elongation (in.)

Fig. 5. Reduced Ductility for One Thread in Grip

Bolt Tension (kips)

Technology 50

1" 2" 4" Length of Thread in Grip

20 10 0

0.10

0.20

0.40

0.30

Bolt Elongation (in.)

4" Grip Fig. 6. Effect of Thread Length in Grip Area

This now leads into assembly variables because the most critical time of a fastener’s life is when it is being tightened. Fig. 3 depicts a pure axial tensile load of only one force: tension. However, when tension is combined with another force, as with torsion during tightening, the combination of forces acting on the fastener drastically reduces the amount of force required to cause it to fail. The illustration of Fig. 4 shows what happens when tension and torsion are combined when installing a fastener. Once the torsional forces stop, that load dissipates and only pure tension remains on the fastener. During assembly, any quick, sharp or jerking motions while tightening the nut or bolt head can also become very detrimental. This is why the use of power assembly tools or impact wrenches can cause fasteners to fail prematurely if these power tools are not properly regulated. A fastener cannot achieve clamp loads much beyond its minimum yield strength. Any further tightening may cause the fastener to fail. However, the load by direct tension, as depicted above in Figure 3 and compared in Figure 4 with the tension by turning the nut, illustrates the ductility of the fastener and its capacity to sustain further loads. Service loads would include shear and direct tension. Torsion will not occur again. Note the reserve strength of the fastener above the minimum tension in Fig. 4 as well as the increased elongation potential. The unengaged threads are critical during installation. A fastener must be able to absorb a certain amount of torsion during assembly. The more threads there are within the joint (grip), the better the threads will be able to absorb these loads with less stress. (Fig. 5). Therefore, a fastener with very few unengaged threads is subject to failure if the assembly speed of the power wrench is too fast or the torque is at the upper limit. For example, the closer the nut comes to the thread run-out, the higher the torsional stresses are on the threads. For one, we certainly do not want the fastener so short that the nut is actually tightening against the fastener’s shank and not creating any tension of the fastener.

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Technology Suppose we place three identical fasteners into joints where one fastener has only one inch of unengaged threads, the second has two inches of threads and the third has four inches of unengaged threads. Then, using a load indicating torque wrench, tighten each to failure. In Fig. 6, it is easy to see that the fastener with the shorter thread length in the grip of the joint develops its full tension more quickly while the longer fasteners can be stretched further than the ones with the shorter number of unengaged threads. However, these longer fasteners need to be stretched further in order to develop their full clamp load potential. The longer the fastener, the more absorption to torsional twist there is. This may also be illustrated by applying Hooke’s Law. Simplifying the computations, if we stretch a fastener in tension by 0.001” we will generate a clamp load of approximately 30,000 psi for each inch of unengaged threads within the grip area. Therefore, a fastener with a grip length of 2” will need to be stretched 0.002” to achieve the same 30,000 psi clamp load. Simply put; the more unengaged threads there are within the joint, the greater the resilience in the connection. Figure 6 shows that the fastener with 4” of unengaged threads is almost twice as ‘ductile’ as the fastener with 1” of threads. Greater rotation of the nut also is needed to tighten the longer fasteners. This can be realized when using the Turn of the Nut method. The stiffness decreases with more threads in the joint, and its ability to resist metal fatigue increases. Threads act as shock absorbers. The greater the number of unengaged threads, the more the external shock or cyclic load is evenly divided among all of the unengaged threads, which reduces the stress on the individual threads. For example, suppose the clamp load of the joint was at 10,000 pounds and the fastener we used was too long for the joint, leaving us with only two unengaged threads within the joint. A sudden impact causes the joint load to increase to 10,500 pounds. The fastener must absorb the excess 500 pounds between the bearing surface of the nut and bolt head: the threads. This now means each of the two threads must support an instantaneous shock of 250 pounds each. This will eventually lead to the formation of stress raisers and metal fatigue in the thread roots. If a shorter fastener was selected that fit the joint which provided 10 unengaged threads, each thread now only needs to absorb 50 pounds of excess shock load rather than 250 pounds. This fastener may last a lot longer in service life and may never develop metal fatigue, as the stress levels are significantly lower. So yes, it does make a difference how many threads stick out beyond the nut. Too many will not leave many threads within the joint to absorb assembly torque; too few may mean there is not full thread engagement in the nut to support the bolt’s load and the nut’s threads might strip. There should be at least two threads beyond the end of the nut to assure full thread engagement. When performing a visual inspection of joints with multiple fasteners, take note if some threads are protruding from one nut more than the others and you know that all the bolts were the same length. find out where those extra threads came from. The threads should all be extending beyond the end of the nut the same amount. Most likely, the fastener has been stretched into yield.

Find out why and Replace them.

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Exhibition

Fastener Expo Shanghai 2021

Fastener World Magazine Draws Much Attention of Visiting Buyers T

he twelfth edition of Fastener Expo Shanghai at NECC (Shanghai) came to a perfect closure on June 4th. More than 7,800 visitors came to the Expo, which included 215 overseas visitors and 8 industrial association purchasing delegations. Over 460 companies came to exhibit on the net floor of +30,000 square meters. Having been dedicated to promoting highquality suppliers and brands to the Chinese market for decades, Fastener World Magazine once again became one of the most popular stands visited by lots of exhibitors and visitors at the Expo this year and was also on the "must-visit" checklists of local representatives of many overseas fastener brands. Almost all free copies disseminated by Fastener World at the Expo this year (incl. China Fastener World Magazine, Hardware World & Fastener Components Magazine, and Emerging Fastener Markets Magazine) were taken by key buyers and high-ranking industry professionals during the 3-day event.

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According to the organizer, with the standardized implementation and high efficiency of precautionary measures against the Covid-19, the domestic economy of China has been in a full recovery and has even returned to the level before the pandemic. This Expo is a one-stop platform for big brands to increase their value, for SMEs to boost sales, and for a wide array of purchasers and distributors to establish a more complete supply chain.

At least 460 exhibitors gathered under one roof and exhibited their standard parts, non-standard parts, fastener manufacturing equipment, materials/molds/dies for fastener manufacturing, fastener inspection & testing instruments, automotive fasteners, wind power/nuclear power fasteners, high-strength fasteners, high speed rail/subway fasteners, aerospace fasteners, electronics fasteners, and many others.

Exhibition

Several companies, which have been increasing their market share in domestic or overseas markets through Fastener World Magazine for years, were also present this year, including Yuyao Biaoer, Tong Ming, Shanghai Fast-Fix, Sailuk, Hystron, Ningbo Anchor, Fontec Screws, Ningbo Weifeng, Jiaxing Huahuo, Shanghai Tone Machine, Guangqingchang Metal Plastic, Jiangsu AWD, etc. The next edition of Fastener Expo Shanghai is scheduled to take place again on June 8-10, 2022 at NECC (Shanghai).

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Association

he Covid-19 pandemic that has affected the world since early last year continues to rule the way every global citizen’s lives are affected. As the first wave weathered off, India was reasonably placed till Mid March 2021 where the daily numbers of Covid-19 cases were approx. 20,000 per day which is a well controlled number considering a population of 1.39 billion people. Then, the second wave hit like a tsunami and with the new double mutant virus B.1.617, the country was caught off guard with only a small portion of the country being vaccinated till then. There was government complacency in not anticipating the second wave to hit so hard as the vaccination drive should have been in overdrive irrespective of the status of the virus impact at any point. There were pre-emptive signs of the double mutant virus detected in the UK in Sep 2020 and India should have been better prepared in time which as we were not, and it took the country by storm. India’s health management system needs to be upgraded in a large way and was exposed in spite of the relentless and selfless efforts of the medical fraternity being the real heroes in these tough times. The numbers rose to appx 410,000 covid Cases per day at it’s peak in early May 2021, though there is much improvement on the numbers at less than 200,000 per day as of date. These numbers are dropping by the day with vaccines administered in full flow. The government has an ambitious plan of ensuring the entire country is vaccinated by the end of the year. This could be possible by ramping up production of domestically made vaccines as well as the support of several countries in helping India during it’s worst crisis with imports of millions of doses. At the same time, the Western media has projected India in a poor light when they were also unable to handle the crisis at earlier times in their respective countries being under prepared and as a percentage of population, Covid-19 deaths were far greater in some developed countries. Global media including the Indian media has to be far more sensitive to ensure the human race can be made aware of the severity of the pandemic and at the same time, project more positivity as the pandemic is taking a big toll on the mental health of millions across the globe.

The Pandemic Effect on

The Indian Fastener Industry The Indian Fastener Industry is obviously affected, too. With lockdowns in many big states, sustaining business and growth has been extremely difficult. Though there are several end user industries doing very well with positive business share extended to the fastener industry, the impact of the second wave has resulted in a large number of worker and staff families contracting Covid-19 majorly affecting smooth manufacturing functioning. Expansion plans with exploring new technologies which are done often at trade shows or business travel, have been stalled by most. And a big obstacle in growth has been the spiralling prices of domestic steel. This has been by far the greatest spurt in steel prices with increases at far too many intervals for anyone’s liking. When supplying to OEMs who generally place annual open orders with their vendors, passing on price increases is extremely difficult as per protocol when the process of price increase through a system takes up to a couple of months and within that period another few steel jumps have occurred. This puts the vendor in an extremely precarious position of being able to supply at viable prices. Another massive repercussion due to Covid-19 has been on cashflows. With a major part of the industry working on credits, the national lockdown last year for a couple of months and partial lockdowns this year have hit the businesses hard with a ripple effect on the payment realisations. Sustaining cash work flows especially at increased steel prices have hit the MSME’s (Micro, Small & Medium Enterprises) hard with many out of business and others struggling to stay afloat. Those businesses which can survive till next year will thrive as India being the sixth largest economy in the world will stand to gain largely once there is stability on the pandemic front.

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by Abhijat Sanghvi, FAI President Covid-19 is here to stay and adds to another list of illnesses that we would have to endure with the only option of regular vaccination to counter this pandemic. Last year, global businesses have had to re-invent themselves with online meetings, work from home policies, etc., and as optimistic as we wish to be, businesses will not operate in the same manner as pre-Covid-19 days. The greatest positivity we can take from the pandemic is our ability to adapt. We would have to adapt to a new way of life and innovate to keep ahead of an event which has been unprecedented to the extent it has impacted our entire world.

Industry Focus

Latest Update on the

EU’s Fastener Trade

by Gang Hao Chang, Vice Editor-in-Chief of Fastener World (Table data shown in descending order according to figures of 2020)

｜Import｜ From 2017 to 2020, the EU imported around EUR 4.5-5.8 billion worth of fasteners from the world per year. If calculated by volume, the yearly fastener import roughly landed at 1.5-1.9 million tons. The unit price per Kg was about EUR 3.

Top 20 Fastener Import Partners for the EU (Incl. UK) in 2017-2020 (by Euro) Product(s): 7318 Partners

Years

2017

2018

2019

2020

5,219,684,443

5,705,327,956

5,667,901,496

4,417,636,823

China

920,115,184

1,203,637,682

1,309,979,402

1,140,659,006

Taiwan

1,320,527,177

1,418,785,716

1,343,686,383

1,028,746,155

Total non-EU

USA

802,330,632

746,228,648

797,751,311

487,182,311

Switzerland

485,183,597

464,056,476

421,370,384

363,000,880

Turkey

260,031,233

302,429,331

296,199,006

251,388,345

Vietnam

224,788,138

270,278,019

239,828,207

195,983,044

India

250,779,928

278,726,784

284,069,336

191,719,708

Japan

228,218,388

222,068,587

220,926,397

153,687,302

S. Korea

160,864,368

177,489,884

176,181,683

146,768,348

Liechtenstein

95,317,680

85,939,275

86,529,945

89,922,252

Thailand

109,370,292

125,429,022

101,855,810

70,336,474

Malaysia

88,128,507

96,013,273

87,371,382

65,362,079

Bosnia and Herzegovina

34,594,095

36,531,685

39,479,227

32,683,962

Indonesia

37,738,193

36,367,212

32,676,079

32,510,458

Norway

30,496,543

37,609,334

40,246,641

29,720,992

Canada

33,972,713

34,229,015

32,881,549

20,385,389

Serbia

15,994,919

22,625,295

17,036,625

13,286,762

Philippines

21,558,437

27,874,791

19,828,250

13,220,318

Russia

8,427,812

12,761,498

15,742,530

11,419,184

Brazil

17,000,815

18,494,238

13,523,993

11,113,802

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Industry Focus During these four years, 2018 demonstrated the best result in fastener import with the import value reaching EUR 5.705 billion and the import volume being 1.911 million tons. However, the import appeared a consecutive drop in 2019-2020. In 2020, the import value was already down to EUR 4.4 billion and the import volume slipped to around 1.52 million tons as well, a clear sign of market demand shrinkage. To view from import values, the EU’s main fastener import partners were China, Taiwan, USA, Switzerland, Turkey, Vietnam, India, Japan, and S. Korea. The combined import from China and Taiwan almost represented nearly 50% of the EU’s total fastener import. The imports from USA and Switzerland also represented around 10%, respectively. To view from import volumes, the EU’s main fastener import partners were China, Taiwan, Vietnam, Turkey, India, Thailand, Malaysia, and S. Korea. The combined import from China and Taiwan almost represented around 67.5% of the EU’s total fastener import. Vietnam, at the 3rd place, only represented 6.6%. The EU showed very high dependence upon fastener imports from China and Taiwan.

Top 20 Fastener Import Partners for the EU (Incl. UK) in 2017-2020 (by Ton) Partners

Years

Total non-EU

2017

2018

2019

2020

1,725,371

1,911,158

1,831,023

1,523,211

China

548,746

654,335

699,272

651,213

Taiwan

524,818

546,729

487,988

378,180

Vietnam

124,747

144,530

121,073

100,542

Turkey

79,639

92,705

91,321

78,998

India

107,052

112,905

109,580

69,940

Thailand

68,079

75,155

59,189

43,500

Malaysia

48,743

47,562

41,398

32,422

S. Korea

38,169

43,792

41,427

31,184

Switzerland

32,721

32,586

31,002

25,218

Japan

33,136

31,306

29,192

18,927

USA

35,014

32,201

28,020

14,807

Bosnia and Herzegovina

14,498

14,331

15,713

12,773

Liechtenstein

13,085

12,294

12,048

12,632

Norway

9,023

12,327

12,104

8,782

Indonesia

10,222

9,254

8,211

8,422

Serbia

7,950

12,107

10,065

7,966

Ukraine

5,487

5,274

4,277

6,665

Belarus

4,114

5,821

3,594

4,568

Russia

2,382

3,757

6,472

4,119

Philippines

5,833

8,082

5,354

3,702

｜Export｜ From 2017 to 2020, the EU exported around EUR 3.8-4.6 billion worth of fasteners to the world per year. If calculated by volume, the EU exported 0.5-0.57 million tons of fasteners to the world. The EU’s fastener export volume was around 1/3 of its fastener import volume, but its fastener export value was very close to its fastener import value, which clearly showed the fact that fasteners the EU exported to the world were mostly high value-added products. The unit price per Kg was close to EUR 8. During these four years, the EU’s fastener export to the world showed the best result in 2018-2019. Its export value reached the highest point in 2019 at around EUR 4.616 billion and the export volume also reached the highest point in 2018 at 0.568 million tons. In 2020, its export value dropped to the lowest level at EUR 3.888 billion and the export volume also dropped to around 0.494 million tons. To view from export values, the EU’s main fastener export partners were China, USA, Switzerland, Russia, Mexico, Turkey, Brazil, Norway, and India. The combined export to China, USA, and Switzerland represented nearly 50% of the EU’s total fastener export. The exports to Russia, Mexico, Turkey, Brazil, Norway, and India also represented around 2.5-5.0%, respectively. What’s worth mentioning is, compared to fastener exports to the other main fastener export partners, the EU’s fastener export to China in 2020 was still on a rise. To view from export volumes, the EU’s main fastener export partners were almost the same as those viewed from fastener export values. The EU’s total export to China, USA, and Switzerland represented the lion’s share of around 43%. China was also the only one that showed an increase in 2020 among the EU’s top 5 fastener export partners.

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Industry Focus Top 20 Fastener Export Partners for the EU (Incl. UK) in 2017-2020 (by Euro) Partners

Years

2017

2018

2019

2020

4,247,031,753

4,481,999,683

4,616,451,798

3,888,110,553

China

882,446,226

895,332,219

820,271,204

859,608,759

USA

726,173,946

827,916,158

958,790,319

742,843,667

Switzerland

308,152,479

321,415,607

307,042,385

276,668,747

Russia

197,604,639

212,220,126

217,823,967

202,738,936

Mexico

201,743,697

225,688,871

237,542,196

192,583,424

Turkey

239,501,577

231,394,968

220,399,740

191,252,235

Brazil

166,889,282

178,752,656

177,305,792

146,113,163

Norway

121,455,190

138,755,966

159,305,607

124,506,350

India

153,307,520

176,574,478

157,120,028

102,170,892

Total non-EU

Morocco

74,183,931

75,263,890

92,948,958

78,499,486

Liechtenstein

76,306,754

68,276,508

65,203,869

63,211,337

S. Korea

56,102,825

57,104,863

61,795,870

59,782,127

South Africa

84,182,546

77,363,201

81,993,936

54,501,777

Australia

54,839,371

57,272,390

55,328,583

51,049,571

Japan

55,254,667

58,157,447

63,546,768

47,443,198

Canada

71,032,894

68,690,834

77,211,260

47,142,169

Singapore

67,199,825

69,932,276

74,451,686

44,163,637

Ukraine

22,650,793

30,185,743

38,726,800

41,270,824

UAE

52,365,326

48,340,892

56,515,569

37,821,739

Serbia

34,153,601

34,354,969

33,177,165

33,995,715

Top 20 Fastener Export Partners for the EU (Incl. UK) in 2017-2020 (by Ton)

｜Recap｜ To view the EU’s fastener trade data and the analyses in previous paragraphs, one could roughly realize that besides importing a great deal of fasteners from Asia at comparatively low unit prices, the EU (benefited by the vibrant fastener manufacturing, distribution, and supply chains in many EU countries, such as Germany, France, Italy, Switzerland, Spain, etc.) is also equipped with sufficient capacities and capabilities to meet the global market demand for high-end fasteners at high unit prices. The unit price of the EU’s fastener export was about 2.6 times the unit price of its fastener import. During 2017-2020, the EU’s fastener trade data appeared fluctuations, but the fluctuations were comparatively mild. However, considering some unfavorable factors still in place, such as the shortages of labor and materials, hiking transport and manufacturing costs, resurgence of reported Covid-19 cases, and the slow vaccine rollout, I expect the developing trend in 2021 may appear a comparatively flat downward curve, but the whole situation may not become so worse, as the global supply and demand still remain and the slow recovery in many industries continues, as a result, the possibility of a drastic slump is quite low.

Years

2017

2018

2019

2020

Total non-EU

550,946

568,314

549,717

494,018

China

112,089

106,479

90,320

96,395

USA

77,894

85,603

92,090

79,614

Switzerland

42,064

42,923

38,902

36,593

Russia

36,147

37,264

37,440

34,982

Turkey

40,417

37,377

36,097

29,942

Mexico

27,718

30,877

32,043

27,574

Partners

Brazil

28,828

31,265

28,467

22,482

Norway

20,196

23,425

25,280

21,294

India

23,447

25,639

19,656

13,423

Ukraine

4,790

7,305

9,472

11,792

Liechtenstein

12,548

12,587

12,034

11,406

Morocco

10,596

9,527

9,991

9,792

South Africa

11,844

12,581

13,545

8,493

Serbia

6,751

6,343

6,109

6,278

Australia

5,461

5,779

5,008

4,775

UAE

5,916

4,663

4,745

4,667

S. Korea

3,454

3,438

3,269

4,344

Egypt

3,466

3,931

3,716

4,122

Thailand

5,955

6,033

5,021

3,554

Belarus

2,872

3,308

3,332

3,389

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Chronicle of Taiwan Fastener Industry

2007 Jan.

Jan. After passing the certification of ISO 9001 in 2003 and relocating to Chang Hua Coastal Industrial Park in 2005, bonded® washers manufacturer KCS passed the certification of ISO 4000 again.

End of Jan. Shun Hsin Ta Corp. was relocated to a new 13,222 sqm plant, greatly reinforcing its production of various types of tungsten carbide dies and special steel rods.

Feb. Taiwan Shan Yin International Co., Ltd. inaugurated its new plant located at Benjhou Industrial Park. This plant was for manufacturing fasteners for automotive, 3C, and green industrial use as well as components as per customer’s requirement.

Feb.

Apr.

Apr. 20 Fastener World attended Hannover Messe. 2007 was the 60th anniversary of the trade show. More than 6,400 exhibitors were present. The 2007 edition was also the first time that the number of non-German exhibitors exceeded that of German exhibitors.

Apr. 17-21 Fastener World attended The Building Fair Brno, Czech Republic. 1,400 manufacturers from 24 countries also participated in this event. The number of visitors during the 5 days reached 72,000.

May

May 07-10 Fastener World attended IFE. Concurrently held with Interwire Trade Exposition, IFE mainly exhibited relevant fastener manufacturing equipment.

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May

Mid-May Fastener World attended “Hardware and Tool”in Dubai. The main exhibits of this trade event included hand tools, power tools, DIY tools, construction tools, etc.

May 09-12 Fastener World participated in The Kolner Hardware and Furniture Fair. Held in Köln Messe, the event attracted 1,361 exhibitors from 61 countries.

Jun. 26-27 Fastener World attended Fastener Tech’07. 165 companies came to exhibit and the number of visitors reached more than 1,500. Visitors were mostly local manufacturers and distributors.

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Jun.

End of May Fastener World participated in the 27th edition of Atlanta Fastener Exposition. Held in the commercial, industrial, and financial hub in southeastern America, the exposition welcomed 206 exhibitors from the world.

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Jul.

Jul. The leading secondary wire processing machines manufacturing giant Cheng I Machinery Co., Ltd. in Tainan completed its factory expansion, introduced more advanced processing equipment, and reinforced its export to overseas markets.

In response to fast-growing orders from overseas markets, Da Yang Enterprise Co., Ltd. set up another 4,628 sqm plant in Gangshan and introduced more thread tapping and sorting machines.

Jul. 06 69 TIFI directors and supervisors visited Turkish leading screws and nuts company Cetin Civata to inspect and learn its ways of logistics & warehousing, manufacturing, and quality control.

Jul. 25 Fwu Kuang Enterprise held an event to officially announce the release of its 3rd generation of high speed former HB30B-4S. More than 200 fastener professionals went to the event to send their congratulations.

Jul. 27 In order to ensure the compliance of products of Taiwan fastener industry with international certification, MIRDC especially held a session to help industrial professionals get a better understanding of the trend of international product certification.

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Aug.

Aug. Song Fu Mold Co., Ltd. inaugurated its new plant at Benjhou Industrial Park and invested more than USD 0.16 million in purchasing various CNC processing equipment.

Aug. 03 TFTA gave a Global Market Seminar at Evergreen Plaza Hotel in Tainan. Former TFTA President William Liao gave an opening speech and former TFTA Executive Secretary David Horng, TFTA Oversea Affairs Commissioner Steven Fang, TIFI Chairman Bruce Sun also gave their speeches on U.S. and Taiwanese fastener markets.

Sep.

Sep. 19-20 Fastener World attended the 2nd edition of Fastener Fair Stuttgart. This Fair attracted 435 companies from 32 countries to exhibit. Up to 78 exhibitors from Taiwan booked their stands through Fastener World. During the 2-day event, more than 5,000 visitors visited the Fair.

Sep. 28 MIRDC held the “Explanation Session of Fastener Standard Systems” and invited Q-Lab manager Sam Wu to illustrate various international fastener related standards and compare their differences.

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5 45

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Oct.

Special Feature

Oct. 15

2007

The 5th Fastener Association Conference was given in Nagoya, Japan. Hong Kong Screw and Fastener Council attended the conference as a formal member for the first time and the event was officially renamed “The Five Regions Fastener Association Conference.”

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Technology

Thread Rolling Machines I

st a r t e d my ca r e e r i n t h e fastener industr y between my third and fourth year of university. Although it’s been thirtyfour years now, I can remember almost like yesterday the first time I got to walk around a fastener manufacturing plant. Of course we started in the heading department and seeing headers paying off wire and spitting out parts was very exciting, but it was the rolling operation that really left a lasting impression on me. I guess it was because the operation was so ver y dif ferent t ha n what I anticipated. Up to that point the only method I knew for developing threads on parts was to use a die set and cut each thread. In hindsight I should have realized that such a method would not be practical for the wide array of thread styles and sheer quantity of fasteners made every day, but having no experience with fasteners I didn’t know any better. For this reason, I was fascinated, no actually a better description would be astounded, by the high speed rolling process used to form threads of all styles, sizes, and shapes. These days, when I am teaching my “Fastener 101” class and get to the section on manufacturing, I like to describe the thread rolling process in these simple terms, “It is all about the number of times you can rotate the part.” In other words, thread rolling is a process which moves material around rather than removes or cuts material away. Like the preceding cold heading process, for most materials this is accomplished at room temperature, and must be done in incremental steps. The materials these fasteners are made of must be moved gradually, as too much plastic strain could result in overloading and fracturing the developing threads. Therefore, only a little material should be moved at a time. To accomplish this, each time the screw fully rotates a little more of the thread is developed, so that after a number of rotations the thread is completed.

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by Laurence Claus

On externally threaded components rolled threads are advantageous to cut threads for several different reasons. ◆ Rolling threads is faster than cutting them. This article will explore several different thread forming methods, but they are all significantly faster than if the thread were being cut. ◆ There is generally no waste. Like cold heading, the thread rolling process moves material that was already present. Therefore, there is no waste. There are a couple of notable exceptions, where a point, such as a gimlet or piercing point, is created during the rolling process by squeezing down the tip. This results in a small “cut-off” that separates from the end and becomes scrap. ◆ There are no chips. Once again, with the exception of the designs where the tip is rolled off, no waste is generated so that no chips have to be separated or handled. ◆ The threads are stronger. Rolled threads are stronger than cut threads because the metal displacement forms a “bent” grain alignment rather than the undisturbed “straight” grain in a cut thread (See Figure 1). This grain alignment makes the threads stronger. To illustrate this point picture a soft clear pine wooden board with straight grain running its length. If you orient the board in the direction the grain is running, the chances are very good that bending the board from the edges can easily break it into two pieces. Now imagine that same board except there is a small, tight knot in the center. Instead of the grain running straight up and down like the prior example, the grain in this board is swirled around the knot, making a wavy and bent grain pattern. Exerting the same bending load from the side likely does not break the board as the grain orientation is now stronger against loading and more resistant to the bending load. Rolling external threads is feasible on most fasteners when the right equipment and method are used. For very small fasteners (1mm or less in diameter) all the way up to about 25mm Figure 1 (1 inch), thread rolling is the predominant, if not exclusive method of developing the threads. However, once parts start to get larger than 25mm (1 inch), the size of machine and force they have to exert to form the threads begins to exponentially increase and reach a point of diminishing returns where cutting the threads may become more practical. However, since most fasteners produced globally are smaller than this inflection point, it is safe to conclude that most externally threaded fasteners possess rolled threads. There are three different thread rolling methods; flat die thread rolling, cylindrical die thread rolling, and planetary die thread rolling. Each method has its advantages and disadvantages so that manufacturers, if they have the equipment available, can customize their manufacturing process to employ the best method for each part they make. Of course, although manufacturers have these three methods available to them, it is not uncommon for a manufacturer to only use one or two of the methods. This is largely a function of producing a narrow range of products that favor one method or simply having preferences developed over time.

acquired patents on some die forming methods.

with

Technology Flat Die Thread Rolling: 大大 Of the three methods, Flat Die Thread Rolling is the most predominant. This method works very well for very small parts all the way up to about 20mm (3/4 inch) in diameter. Compared with the other methods, it is relatively easy to set up and maintain. The dies are relatively inexpensive and if the set-up is done properly, the dies will last for a long time. Additionally, often the dies can be purchased with two faces. These are called “Duplex Dies” and can simply be flipped over when one side wears outs, often doubling the lifespan of the roll die. The operation of a Flat Die Thread Rolling machine is pretty straight forward. Each die comes as a set with one die a little longer than the other. Flats dies are aptly named because they are flat plates of steel or carbide which have parallel grooves with the thread profile ground into the face of the die set at a slight incline to the long sides of the die (See Figure 2). This incline is the helix angle of the thread which is the feature that allows the threads to advance forward or backward. The machine is arranged so that the shorter die is placed in a stationary pocket and the longer die in a pocket on a moving ram. Unthreaded blanks are loaded into a feeder which progressively feeds parts into a rail. Parts slide down the rail until they reach an Escapement. The cycle begins with the ram extending all the way to the back of its stroke. As it begins to come forward, the Escapement opens and a Pusher Finger pushes a single blank into the gap between the stationary die and the leading edge of the moving die that is stroking forward (See Figure 3). If properly inserted and set-up there is pressure exerted on the blank by the two die faces and as the moving die strokes forward, the blank begins to rotate. The pressure being exerted between the die faces causes material to gently flow into the grooves in the die and begin developing the threads. With each rotation more of the thread is developed until it is complete and the part rolls off the trailing edge of the die. Flat Die rolling allows only one part to be rolled at a time, but the machines cycle at high speeds so that production rates of several hundred parts a minute are commonplace. This method can be used on a wide variety of parts and geometric configurations, and, once again, is the most predominant method used for standard screws and bolts. This method normally requires that a head or collar be on the part to allow for feeding and loading into the die, although special feeding set-ups can be developed

Figure 3

to feed this style of machine with headless (or collarless) products. This equipment is most often automatically fed and loaded, although it can be hand loaded. Of course, hand loading results in much slower cycle times and less throughput. Although parts are usually threaded before heat treatment, this process works on hardened, heat treated blanks as well. Naturally die life is decreased, but thread rolling after heat treating results in parts that are more resistant to thread nicks and have significantly improved fatigue life. To reiterate, thread rolling (or roll forming) is a first order function of the number of rotations that can be achieved. The number of rotations thus determines the length of the die and ultimately machine size. Flat Die Rollers a re generally categorized by a number that is a multiple of ten. The higher the number, the larger the machine, so that a #10 roller would be used for much smaller parts than a #30 thread roller. In theory, we could keep going up in size to accommodate larger thread diameters, however, in practice few machines get larger than #60. This is most likely a practical acknowledgement that once machines get larger than this they become unwieldy and consume large footprints, so that other methods become more advantageous.

Cylindrical Die Thread Rolling: There are two different varieties of Cylindrical Die Thread Rolling. One method uses three dies (See Figure 4) and one method uses two dies (See Figure 5). The three die method is usually reserved for smaller diameter parts and the two die version for larger diameter parts. Considering that thread rolling is a function of part rotation, the advantage of cylindrical die rolling is that, in theory, the process can be designed with an infinite number of rotations. Obviously that would not be practical but the point is clear that with this method one does not have to rely Figure 2

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Technology Figure 4

on progressively larger machines to get more rotations, but rather simply turning more revolutions of the cylindrical die. Cylindrical Die Thread Rolling is often manually fed but can also be adapted for automatic feeding. Whether manually or automatically fed this method is the slowest of the three. The advantages of this method are: ◆ Smaller machine footprint and size - dies can be rotated as many times as needed without running out of die. This is particularly advantageous when rolling large diameter fasteners because this method can accommodate larger sizes without having to consume ever larger machine footprints. ◆ When concentricity or run-out are a concern- the three cylindrical die version places very even pressure on parts so that parts which must stay “straight” can benefit from this method.

◆ Ability to roll hollow parts- parts such as Tube Nuts which have hollow centers and a thread on the exterior surface often benefit from this method as rolling pressure is applied evenly, but, more importantly, can be applied more gently (slowly) so that parts with such hollow features don’t get pressed out-of-shape.

Planetary Die Thread Rolling: The final thread rolling method, and perhaps the least common, is Planetary Die Thread Rolling. In this method there is a stationary, semi-circular die that surrounds a fully round moving central die (See Figure 6). Parts enter at the leading edge and rotate through the semi-circular die until they roll off the trailing edge. In a similar vein to the cylindrical dies, the semi-circular shape of the stationary die provides more die length to gain additional rotation in a smaller package. These machines take the most amount of expertise to setup, but once set-up they can run long runs without a great deal of additional attention.

Planetary Die Thread Rolling Has These Advantages: ◆ Throughput- Unlike either flat die or cylindrical thread rolling which can only produce one part in a stroke, planetary thread rolling is designed to have multiple parts in the die at all times. These machines often can run between 1000 and 2000 parts per minute. Therefore, throughput is high and makes this process especially well-suited to parts or families of similar parts with large volumes where the machine can be dedicated to them.

Figure 5

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Figure 6

◆ Pressure Settings- Most flat roll dies have limited pressure settings- usually at the leading and trailing edges. Planetary Rollers have pressure settings evenly spaced along the entire semi-circular die length. This gives the set-up operator greater flexibility with how and when pressure is being applied. This feature, for example, makes these rollers nicely suited to the complexities of rolling the thread and groove on parts like Tension Control Bolts. Thread Rolling is truly an elegant process. Not only is it accomplished at high speeds but it produces a product that is stronger than cut threads. Although most fastener manufacturers either gravitate towards one or two of these methods because their product dictates these choices, each method has its advantages and can be employed with great success to a manufacturer’s needs. Manufacturers need only to educate themselves about these technologies to determine what the best choices for their manufacturing operations will be.

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Technology

New Flat Die Thread Rolling Technology by Laurence Claus

One of the delights of being an independent consultant is the wide assortment of people I meet and projects I get to review. Over the last ten years the two problems that I am most commonly approached about include skills development and thread rolling. In fact, I have written many articles in the last ten years and the one that I most frequently have inquiries about years later is related to problems in thread rolling. This is truly a step in the fastener manufacturing process that is ripe for innovation. Last fall I was introduced to a new technology that, interestingly, addresses both of the problems mentioned above, accelerating thread rolling skills development and providing a way to develop a reproducible thread rolling setup. I was so impressed with this solution that I wanted to dedicate an article into looking at how companies address the thread rolling conundrum. This article will therefore, explore the way that manufacturers approach flat die thread rolling. Let us rewind briefly to my encounter of this new technology. I was speaking with the inventor, Mr. Ken LeVey, President of Mule Technology LLC of Chicago, Illinois. Mr. LeVey is a long-time member of the fastener industry and holds multiple patents on specialty fasteners and fastener manufacturing methods. For many years he oversaw design and manufacturing engineering in a large fastener manufacturing plant and was always vexed by the challenges experienced by traditional flat die thread rolling processes. As I discussed this subject with him, he would point out the challenges of traditional flat die thread rolling methods. In particular, Mr. LeVey expressed the inherent inconsistency experienced by manufacturers because of the existing or traditional methods of set-up. In essence, operators are provided a wrench and some shims and expected to get the die oriented and the machine squeezing “just right” to produce the desired threads to specification. It has been done this way for years and, although operators eventually get jobs set-up, more often than not the speed and degree to which they are successful is partly attributed to good luck and partly to their experience.

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The problems resulting from this very capricious set-up method include the following: • It is not repeatable • It is not measurable • It is not transferrable

It is not repeatable: If you have never set up a rolling machine, it may seem pretty simple, but operators that do this every day will tell a different story. First the dies have to be properly aligned in the die space. This is accomplished by strategically placing shims underneath and behind the die to get it located where the operator wants it. Adding or moving the location of these shims creates a new situation with each readjustment. Additionally pressure is regulated by turning Pressure Adjustment Screws one way or the other. This is done by feel with no objective way to regulate precisely how much the screws have been turned. As such, it is impossible, even for the best operator to exactly repeat a previous set-up.

It is not measureable: Normally an operator will have a selection of shims and simply place them by trial and error. Even if the thickness of each shim used is tracked, the exact placement and potential overlapping interactions make it impossible to quantify a measureable value. Likewise, since there are no adjustment settings on the Pressure Adjustment Screws to enumerate how much it has been turned clockwise or counterclockwise, and since the Pressure Adjustment Screws do not always apply pressure evenly across the Die, the actual extent of adjustment is unknown and not measurable.

It is not transferable: These adjustments are successfully completed as a function of the skill of the individual setting up the machine. Although a seasoned veteran can instruct a pupil in how to perform these functions, it is impossible for them to precisely transfer their knowledge to that individual. In other words, they can say, “turn that adjusting screw a little to the left”, but what does this mean to someone listening and trying to repeat the instruction. What is “a little” to the instructor may be more or less to the pupil.

Technology Therefore, these limitations reveal two significant shortcomings with the current system. First, traditional flat die rolling requires skilled set-up personnel. Each individual learns at a different rate, but it is safe to say that most individuals will not become truly accomplished until after they have been doing the job for a while, perhaps several years. Secondly and directly related to the first, today a universal problem throughout worldwide manufacturing is that older personnel are leaving faster than new, younger personnel can become proficient and replace them. This has become known as the “Skills Gap” and is resulting in many manufacturers placing higher demands on a few key personnel. This leaves them with little margin should those key personnel become unavailable and increases their risk of quality spills due to operator set-up error.

Gaging>> Although this added step to the manufacturing method does not really solve the challenges related to skill or development, gaging does provide a way for operators to better control quality over the course of the manufacturing run. I should mention here that I am not referring to the common practice of gaging parts for first piece approval or regular checks of the major diameter. These practices are common and expected. The gaging I am referring to is variably measuring both the Pitch Diameter and the Functional Pitch Diameter and conducting Statistical Process Control methods on the result. If a thread is “perfect” its Functional Pitch Diameter will be equivalent to its Pitch Diameter. Therefore, if the difference between these two measured values starts to increase beyond an established acceptable value, it is a good sign of the process starting to get out of control. Unfortunately, because of the added time, cost, and operator training required to do this gaging process, few manufacturers do.

How do Manufacturers Address the Problem? Let us first refresh our understanding of the Flat Die Thread Rolling process. An unthreaded fastener blank is fed between two matched flat rolling dies. One of the dies is shorter and resides in a pocket on the stationary side of the machine while its partner is longer and is located in a pocket in the ram on the moving side of the machine. When the ram is retracted all the way back, a blank is fed into the gap between the dies and the ram strokes forward, grabbing the newly introduced blank and squeezing it between the dies as it rotates. The spacing between and orientation of the dies triggers material to flow into the die grooves developing a little more of the thread with each rotation until it is complete and rolls off the end. As already explained getting all the inputs just right can be tricky and requires skill and expertise.

Doing it the way it has always been done Unfortunately, with very few available options for improvement, most manufacturers resign themselves to do it the way it has always been done. That means they have a team of individuals, possessing varying degrees of experience to set-up and run the machines to produce an initial part to a print or standard requirement. Experience is passed on exclusively by on-the-job training and often takes several years and many setups to thoroughly develop. Unfortunately, under these conditions, even the “best” operator can have a “bad day” and wrestle with getting a job set-up or producing quality parts. For these reasons, manufacturers may be really handicapped if they experience high turnover or have a younger, less experienced set-up team. Fastener World no.189/2021

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Technology In a similar vein, both initial and on-going monitoring for thread laps is an excellent way of measuring the quality of a set-up. The most common, although not only, reason for thread laps is due to misaligned dies in the set-up. Checking for thread laps is one way to expose a poor set-up. Once again, however, few manufacturers do this check unless required by their customer because of the time and expense to equip themselves to do the test. Sadly, even fewer conduct on-going evaluation for thread laps.

In-Process Monitoring>> Thirty years ago, a revolution in the cold heading industry was occurring. Manufacturers were beginning to equip heading machines with in-process monitors that could alert an operator when something went wrong in the process. Although it took many years, this same technology has been gaining steam for flat die thread rolling. If properly set-up and used, in-process monitors are an effective method of identifying a part anomaly or potential changes to tools or set-up. Unfortunately, this powerful technology does not really address the challenges I have spoken of in this article. It will not prevent a bad initial set-up, nor will it accelerate the learning curve of a new rolling operator. In fact, it is another device that the operator must learn how to use properly, and, likely, adds to their already steep learning curve.

Figure 1. Die Orientations Set by Varying Bar and Disc Size

New Technology At the beginning of this a r t icle I me nt ion e d a n ew technology for flat die thread rolling that I was introduced to late last year. It is the only method I have encountered that creatively addresses the major it y of t he cha l lenges outlined at the beginning of this article. In fact, it is the only one that provides a reproducible set-up solution. So, how does this technology accomplish this? The cleverness of this solution is that it removes the “guess work” and replaces it with four recordable and repeatable adjustment points. The technology requires a retrofit to the rolling machine. Usually this is just the Stationary Die Pocket but on Hartford machines requires a change to both die pockets. The new die pocket comes with a set of numbered bars and lettered discs which increase in size. By varying the combination of bars and discs one uses to align or fit the die in the pocket, the dies can be precisely oriented to provide different alternative configurations of what the inventor calls Die Distance, Die Tilt, and Die Rate (See Figure 1). These three measures define the pressure pattern applied to the part. The bars and discs are uniquely identified so that experimentation with differing combinations of Bars and Discs can provide the optimum set-up condition. The Bar and Disc combination can be recorded and saved in an accompanying APP to provide what the inventor calls a “Mule Recipe”. Once saved, these can be repeated and used time after time to produce uniform results on future manufacturing runs. I hope that it is obvious at this point how this technology addresses the problems of repeatability, measurability, and transferability. • Repeatability: Once a Recipe is established the Bar numbers and Disc letters and their respective positions are recorded. It is simple

Summary:

for the operator to recreate this combination. Not only is repeatability accomplished, but it is simple enough that even an operator at the beginning of their learning development cycle can recreate a good set-up. • Measurability: Since the Bars are numbered and the Discs given letter identification, each combination can be precisely measured. This measurability function also comes in handy when preparing a new Recipe, as each change can be recorded in precise, measurable increments. To my knowledge, no other method allows for the quality of the part to be related to a recordable combination of set-up variables. The value in being able to optimize a set-up should not be overlooked or discounted. This is an incredibly powerful tool to any proactive, continuous improvement minded manufacturer. • Transferability: Once the Recipe is fixed, the information is easily transferred to any individual with a little bit of training or know-how in operating flat die thread rollers. There are no logistics constraints on the Recipe, meaning that a Recipe for the same model machine will work at different sites. This is a nice benefit for multi-site companies that may perform process development engineering in one locale and transfer it to other satellite locations, nearby or far away.

In summary, thread rolling has always posed a vexing problem of sorts, a creative and unique way to efficiently produce external threads, but highly dependent on the set-up with no guarantee of reproducibility from one set-up to the next. Any technology or method which either reduces the dependence of long-term training of an operator or gives the operator tools to make his or her job easier should be interesting to any proactive fastener manufacturer. Not only will adopting such methods potentially address the Skills Gap problem but it will also lead to continuous improvement in part quality and manufacturing efficiency. Adopting such methods provides significant potential to continuous improvement minded companies and may be a means by which they could leap frog their competition. I hope that I can look back in another ten years and see that the thread rolling steps included in manufacturing threaded fasteners has really evolved into a more scientific, uniform, and reproducible process than it is today.

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Special Feature

Q&A with Fastener Professor,

Dr. Toshimichi Fukuoka

On Screw Thread and Friction

How is the Relationship Between Thread and Friction?

: As shown in Figure 1, friction becomes a problem on the pressure flank of the thread surface where male and female threads engage, the nut bearing surface and bolt head bearing surface, and the same goes with the plate interface in a fastened state. On each surface, there exist two coefficients of friction(μ), one being in the circumferential direction, along which the nut is rotated, and the other in the radial direction perpendicular to the former direction. The direction of each coefficient of friction is identified by the subscripts, θ and r. In fastening threads, loosening threads, or in a loosening phenomenon, coefficient of friction in the circumferential direction, μθ, mostly becomes a problem. Therefore, it is the coefficient of friction in the circumferential direction that becomes the problem in fastening threads with a torque wrench. When external load is applied to

the bolted joint, friction force exerts in the opposite direction against the load on the contact surface. Therefore, we have to consider the effect of coefficient of friction in the direction that the external load exerts. If the applied load exceeds friction force (the product of the force acting normal to the surface and coefficient of friction), slippage occurs and it causes various problems in the bolted joint. To prevent the slippage, coefficient of friction is sometimes intentionally raised by making the surface uneven.

Q2 A

: When screw threads are fastened using a torque wrench, the rate of wasteful energy consumed as a friction work is increased as the coefficient of friction increases. Small coefficient of friction is desired to reduce the wasteful energy. However, if the coefficient of friction is too small, frictional resistance on the thread surface is reduced, and then it leads to the state where the nut rotates and loosens up by itself, which calls for attention. "Scatter of coefficient of friction" is also important. Focusing on the fastening process, the smaller the coefficient of friction, the smaller the fastening torque required to generate the same axial bolt force. However, the axial bolt force can significantly vary by a minor variation of coefficient of friction. For example, let us compare the cases of the average value of coefficient of friction being 0.2 and 0.1. If the coefficient of friction varies as much as 0.02, the scatter of bolt force is 10% in the former case and 20% in the latter case. The ideal condition for fastening threads is "Regarding coefficient of friction, its absolute value and scatter are both small". However, it is quite difficult to satisfy the two conditions simultaneously. On the other hand, when the bolted joint is in use, large coefficient of friction is desirable so that slippage does not occur.

Q3 Figure 1

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Is Small Coefficient of Friction Desirable in Screw Threads?

How the Coefficient of Friction of Screw Threads Can be Measured?

: The following explanation is limited to the fastening process with torque control method. When torque is applied to fasten the nut, coefficients of friction in the circumferential direction on thread surface and nut bearing surface become a problem. Figure 2 shows

Special Feature

Figure 2 (b)

a test equipment which can measure the two coefficients of friction separately. The fastening torque applied to the nut is measured by a torque wrench. Using strain gages and crossed gages installed on the test equipment, axial bolt force and the torque exerted on the threaded portion are measured, from which the coefficients of friction can be calculated. Assuming that the two coefficients of friction are the same value, we can obtain the coefficient of friction just by measuring the fastening torque and axial bolt force. Please refer to author’s book, “Threaded Fasteners for Engineers and Design – Solid Mechanics and Numerical Analysis –”, for more details. Figure 2 (a)

Is It Possible That Coefficient of Friction Could Vary on the Same Contact Surface?

: In bolted joints which are repeatedly fastened or disassembled for inspection or other purposes, as the conditions of the contact surface may change before and after the operation, coefficient of friction could change more or less. Additionally, coefficient of friction could also vary depending on the fastening methods employed. Let’s consider the case of fastening large screw threads with human power. Depending on how fast the contact surface slips, the value of coefficient of friction could change, i.e., when an operator with sufficient physical strength turns the nut slowly at a constant speed or when an operator with less physical strength fastens up the nut in one go. This phenomenon is one of the reasons for the difference in coefficient of friction between using high-speedfastening impact wrenches and using low-speed-fastening electric/hydraulic/pneumatic wrenches.

Reference： 1. Toshimichi Fukuoka, "Threaded Fasteners for Engineers and Design – Solid Mechanics and Numerical Analysis –", pp.9093, Corona Publishing Co., Ltd. (2015)

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Feature: Tooling Suppliers

Making Its way to the Italian Market

Kay Pee Dies India Pvt. Ltd. by Dean Tseng, Fastener World

engineer and a post(a graduate in industrial dal Jin im As by ss ine bus nical engineering from Kay Pee Dies is a family her (a graduate in mecha fat his and 1, ounded in 1968 in India, Hard 200 in y rk experience with India ) who joined the compan l training in UK and wo ria ust graduate in management lize ind cia of spe rs ey yea Th 2 er. h as his grandfath titute IIT Kharagpur wit acturer in India), as well rect nuf cor ma e the the premier technical ins bid ng car ndi en me gst om tun Metals, the first in designing and rec . nce ma imal perfor die specif ications for opt en car bid e to They use the best tungst profile of die for ma nu fac tur e die s. Th e parameters and all each order follows users’ size and qua lity. for d dies are 100% checke ls (an Ita lia n wi re In 20 07, Pa n Ch em ica pany) was looking lubricant and coating com ia and the sou rce s for a distrib uto r in Ind all po int ed thi s as fro m Ind ia an d ove rse s as the most suitable company to Kay Pee Die yea r of dis cus sio n, can did ate . Af ter on e distributi ng pro ducts Kay Pee Dies sta rte d the sole sales age nt for Pa n Ch em ica ls as seven SA ARC (South in Ind ia as well as all gional Cooperation) Asian Association for Re countries. is poised as a big While the COVID crisis e hav not experienced threat, Asim noted they e they have stood for aus shortage in orders bec and most impor tantly 50 yea rs wit h goodwill idends. Their way out quality that has paid div to maintain quality and of the pandemic siege is ns. reduce cost and margi acr oss Ind ia and Th eir custom ers spr ead , Southeast Asia, ies ntr cou globally to SA ARC and the company has the Middle East and Af rica to Italy. Kay Pee Dies recently begun exporting iable name for tungsten is now a trusted and rel atment chemicals and tre e car bide dies, sur fac s, fasteners and related lubricants for wires, bar e th cus tom ize d ser vic ind ust ry pro du cts , wi . ers available for global custom

l Contact: Mr. Asim Jinda ies.com Email: asim@kaypeed

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Feature: Tooling Suppliers

24/7, Durable, Customizable, Quality-Engrained

Push-Up Tools Udyog Pvt. Ltd. by Dean Tseng, Fastener World

ush-Up sta rte d in 1983 in Ind ia as a small-scale un it ma nu fac tur ing car bid e die s and tri mm ing die s for the cold forging indust ry. Later, it added thread-ro lling dies to the product por tfolio and diversified to cold forgin g pins and punches, stamping and molding tools. Now, nam ed as Push-Up Tools Udyog Pvt Ltd., it has three production loc ations in Rohtak, one wit h a spa n of 1 acr e and the others spa nn ing 100 0 sq. m each. Operating 24/7, the se plants house 200 emplo yees. Utilized by customers around the globe in various industries , the tools by Push-Up are mostly sold to Europe, USA and the Middle East. The company provides pro duction as per customers ’ drawings and can also custom ize for provided design as requir ed. “We understand there are var ious ways of ma king par ts, so we let cus tom ers cho ose the design bas ed on ava ila ble ma chi ner y, manpower skill and raw materials,” said managing director, Nitin Jain. Durable and high qua lity products are the thi ngs to expect from Push-Up because “We have a state-of-the -ar t QC lab,” said Nitin, “with all the late st technological machiner y including fully functional CNC CMMs, highly accurate contour tracers, roughness testers, profile projectors and all kinds of hand too ls.” Nitin said the Covid hav oc has taught people to lea rn var ious ways of com mu nicatio n to grow and ma int ain existing business wh ich wa s ear lie r nev er con sid ere d wo rka ble . Re mo te on lin e com munication has sav ed business sales and ma rketing and travel expenses. “A ll our emplo yees are ma intain ing com plete Covid-19 precautions at work. We have started multi-skill tra ining programs at operator level to ensure work continuity even if some employees are ill.” Push-Up offers bet ter too l products wit h increased at econom ica l costs, acc eff iciency ompan ied wit h techn ica l and application assistance with quality die s and most responsive cus tomer service. “We have state-of-the-ar t ma chiner y, techn ica l people and ma nagement information systems. An extensive and sophistica ted process control system ensures that qua lity is built into the produc t at each step. This eventually leads to com pletely documented and traceable fin ished products.”

Contact: Mr. Nitin Jain, Managing Director Email: nitinjain@pushu ptools.com Fastener World no.189/2021

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Industry Focus

Analysis of the Fastener Molds & Dies Industry and Market in Taiwan, Japan and Korea by Behrooz Lotﬁan

South Korea Overview South Korea is one of the biggest players in the fastener molds & dies sector. Its export in 2020 was 1.47 billion USD and the import was 1.77 billion USD. South Korea's export was 17% lower than its import in this category. Its business in this sector became 9.6% smaller in comparison with 2019. Its export declined by 15.5% and its import reduced by 4%.

The Main Partners for South Korea’s Fastener Molds & Dies The total trading value between China and South Korea in the molds & dies sector in 2020 was 1.1 billion USD (61% imported from China and 39% exported to China). Their trading value has declined by 2% in comparison with 2019. The total trading value between Japan and South Korea in 2020 was 797 million USD (65% imported from Japan and 35% exported to Japan). Their trading value has declined by 13% in comparison with 2019. The total trading value between the U.S. and South Korea in 2020 was 320 million USD (59.5% imported from the U.S. and 40.5% exported to the U.S.). Their trading value has declined by 5% in comparison with 2019.

Future of this Sector The quarter-to-quarter change of South Korea’s export became positive in the 3rd quarter of 2020 and it could keep it positive for 3 quarters in a row. Based on this trend, it is predictable that its export value will pass 1.6 billion USD in 2021.

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The quarter-to-quarter change of South Korea’s import became positive in the 2nd quarter of 2020 and it could keep it positive for 4 quarters in a row. Based on this trend, it is predictable that its import value will be around 2 billion USD in 2021. Numbers in 1,000 USD

2019-Q2

2019-Q3

2019-Q4

2020-Q1

Export

428,161

451,134

446,593

390,900

-1%

-12%

477,632

465,446

465,828

413,161

-3%

-11%

2020-Q2

2020-Q3

2020-Q4

2021-Q1

327,929

354,440

393,685

409,400

Trend Import Trend Export Trend

-16%

11%

Import

449,677

448,405

462,519

476,477

Trend

Japan Overview Japan, as the most industrialized country in Asia, imported 1.275 billion USD worth of fastener molds & dies from different countries and the value of its exported molds & dies was about 1.004 billion USD in 2020. Based on these statistics, the value of Japan’s exported fastener molds & dies was 20% lower than its imported fastener molds & dies. Due to the influences caused by the pandemic, the value of its exported fastener molds & dies decreased by more than 10.5% and the value of its imported fastener molds & dies dropped by 12.1% in comparison with 2019.

The Main Partners for Japan’s Fastener Molds & Dies The total fastener molds & dies trade value between China and Japan in 2020 reached 1.011 billion USD (72% of this amount was from Japan’s import from China, while 28% of this amount was from Japan’s export to China). Due to the influences of the Covid-19 pandemic and the US-China trade war, this number decreased by 7% in 2020 in comparison with 2019. The total fastener molds & dies trade value between South Korea and Japan in 2020 reached 355 million USD (28% imported to Japan from Korea and 72% exported from Japan to Korea). The number decreased by 10% in 2020 in comparison with 2019. The total fastener molds & dies between USA and Japan reached 268 million USD (48% imported to Japan from USA and 52% exported from Japan to USA). The number decreased by 14% in 2020 in comparison with 2019.

Industry Focus

Future of This Sector

The quarter-to-quarter change of Japan’s fastener molds & dies export was negative until the 3rd quarter of 2020 and was negative for 5 quarters in a row. But in the last quarter of 2020 the trend turned positive, and it also kept the positive trend for the 1st quarter of 2021. Based on this trend, it is predictable that the value of its fastener molds & dies export will be around 1.2 billion USD in 2021. The quarter-to-quarter change of Japan’s fastener molds & dies import in 2020 never turned negative except for the 3rd quarter of 2020. Based on this trend, it is predictable that the value of its fastener molds & dies import will be around 1.4 billion USD in 2021. Numbers in 1,000 USD

2019-Q2

2019-Q3

2019-Q4

2020-Q1

Export

286,757

284,635

283,954

259,182

-1%

-9%

238,502

234,880

271,491

287,354

-2%

16%

2020-Q2

2020-Q3

2020-Q4

2021-Q1

Export

238,502

234,880

271,491

287,354

Trend

-8%

-2%

16%

Import

337,301

304,259

329,940

342,678

Trend

17%

-10%

Trend Import Trend

Taiwan Overview Taiwan is one of the major fastener molds & dies suppliers in the world. In 2020 its total import was 297 million USD and the export was about 1.067 billion USD. Based on these statistics, the value of Taiwan’s exported fastener molds & dies was 360% higher than its import. The value of its exported fastener molds & dies decreased by more than 9% and the value of its imported fastener molds & dies increased by 16.8% in 2020 in comparison with 2019. The quarter-to-quarter change of Taiwan’s exported fastener molds & dies started to turn negative in 2018. Its export in 2018 was 7% more than 2019. The quarter-to-quarter change of Taiwan’s imported fastener molds & dies started to turn positive in 2018. The import in 2019 was 9.8% higher than in 2018.

The Main Partners for Taiwan’s Fasteners Molds & Dies USA is the biggest partner of Taiwan in this sector. The total trade value of fastener molds & dies between these two countries was 328.5 million USD (7% of this amount was US export to Taiwan and 93% was Taiwan’s export to the US). The business in 2020 grew 1% in comparison with 2019. T he total business value between China and Taiwan in this case was 262 million USD (43% of this amount was exported from China to Taiwan and 57% of this amount was imported to China from Taiwan. The total fastener molds & dies trade between China and Taiwan decreased by 2% in 2020 in comparison with 2019. The total fastener molds & dies trade value between Japan and Taiwan was 233.3 million USD in 2020 (73% exported from Taiwan to Japan and 27% imported from Japan to Taiwan). The business between these two countries in this sector declined by 6% in 2020 in comparison with 2019.

Future of This Sector The quarter-to-quarter change of Taiwan’s fastener molds & dies export became positive in the 3rd quarter of 2020 and it could keep it positive for 3 quarters in a row. Based on this trend, it is predictable that the export value of Taiwan’s fastener molds & dies will be around 1.2 billion USD in 2021. The quarter-to-quarter change of Taiwan’s fastener molds & dies import never turned negative except for the 1st quarter of each year. Based on this trend, it is predictable that the import value of Taiwan’s fastener molds & dies will pass 300 million USD in 2021. Numbers in 1,000 USD

2019-Q2

2019-Q3

2019-Q4

2020-Q1

Export

303,487

286,194

301,324

274,867

-6%

-9%

64,737

73,750

69,196

11%

14%

-6%

2020-Q2

2020-Q3

2020-Q4

2021-Q1

235,731

266,294

290,496

295,408

Trend Import

58,540

Trend Export Trend

-14%

13%

Import

71,831

74,481

81,784

80,964

Trend

10%

-1%

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273

Technology

Just Looking at the Bolts in Stock or Catalogues

Doesn’t Give you a Grasp of How It Works by Jozef Dominik

What is Important to Know Preface As the Ferodom's theorem goes: The screw threaded connection is not a soulless monster, but a living organism with its own life. Only those who know and respect this life can count on a reward in the form of reliability and safety. Otherwise, it can cruelly avenge!

There's not so little and most importantly it cannot be read from the catalog and not at all from the warehouse tours. A screw connection is such a complicated structural element that it requires special study and practical experiences. Let the reader consider himself. These are the basic criteria for safe construction:

1. Conditions under which the future structural unit will operate 2. Mechanical properties of steel 3. Behavior of screw connections during assembly and operation 4. Modern methods of locking screw connections offered by the current market 5. Tightening tool properties 6. The amount of friction on the contact surfaces

Of course, this requires a t h o r o u g h k n owl e d g e of t h e p r op e r t ie s a nd work of s c r ew con ne ctions i n op erati ng. T he most common cause of accidents of m a c h i n e s , s t e el st r u c t u r e s a n d ve h i c l e s a r e n a m e l y n o t unpredictable external influences, but rather un foreseen standa rd behavior of sc rew joi nt s. A nd wherefore? From my own many years of experience, I know that designers are not always sufficiently t heoretically prepa red. But superficial information about screws is not enough. They can even be the cause for major disasters. Examples from practice are available.

Of course, the available media space does not allow for a detailed elaboration of this extensive issue. Therefore, only the most frequently neglected factors are listed here:

(1) Operating conditions It means mainly influence of environmental aggressiveness. Fig. 1 shows a case of incorrect choice of Cr - Ni stainless steel in a chlorine vapor environment. Due to such a fatal mistake, the ceiling of the covered swimming pool collapsed. It is not uncommon for a designer to mistakenly believe that a priori stainless steel is a panacea for corrosion. Corrosion itself is a complex system that can only be controlled by knowing its laws. Panacea does not exist.

Fig. 1

(2) Mechanical properties of steel The most commonly used steels for the production of bolts and nuts are shown in Table 1. Here, it is important that the same bolt strengths are used, especially for flange joints, and the nut should be at least the same strength as the bolt. If the nut has a lower strength than the screw with which it is paired with, there is a risk of the nut thread being torn off (Fig. 2).

Fig. 2. Thread being torn off

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Table 1. Commonly used steels for the production of bolts and nuts

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Technology

Fig. 3. FM montage pre-stressing force and axial operating force FA

Fig. 4. Loosening of nuts

Fig. 5. Material fatigue

(3) Behavior of screw connections during assembly and operation Another important factor - behavior of screw connections during assembly and operation - is shown in Fig. 3. This figure clearly shows what happens after the application of the FM montage pre-stressing force and the additional axial operating force FA. A more complex situation occurs with dynamic stress, when there is latent danger of structural collapse due to loosening of nuts (Fig. 4) or due to material fatigue (Fig. 5). In this case, the screw must be properly secured externally.

(4) Methods of locking screw connections

Fig. 6. Obsolete and ineffective combination

The current market offers a wide range of screw connection protection systems. It is important to choose the right type. The author has published several articles on this topic in various journals, including Fastener World. It is important to remember here that just as there is no corrosion panacea, there is no universal method of locking screw connections. This also applies to the still used obsolete and ineffective combination in Fig. 6.

(5) Tightening tool properties Tightening screw connections is one of the most important technological operations. The tightening accuracy is characterized by the so-called alpha factor α F:

αF = Fmax/Fmin The closer the value of α F is to 1, the more accurate the tightening (Fig. 7). One of the most accurate methods is hydraulic tightening with value α F ≈ 1 (Fig. 8). Manual tightening is the least accurate (αF ≈ 4).

Fig. 7. The closer the value of αF is to 1, the more accurate the tightening

(6) The amount of friction on the contact surfaces Like tightening accuracy, friction on contact surfaces is important too (Fig. 7). Only about 20% of the assembly energy is used to produce the pre-stressing force. The rest is used to overcome of friction on the contact surfaces (Fig. 9). At an applied torque of 650 Nm, the new bolts and nuts are tightened more to double the pre-stressing force of rusty ones.

Conclusion

Fig. 8. Hydraulic tightening

This is only a minimal example of the extensive issue of mechanical screw connection. The role of this article is to arouse students' and young engineers' interest in studying this science with interdisciplinary character. A cursory glance will convince us that such scientific disciplines as the science of metals, classical construction and the finite element method, tribology, fracture mechanics, etc. will be applied here. Because the production of fasteners has a series of character, modern methods of production planning and control are applied here. We must not forget about logistics either. Numerous logistics centers are currently being built, located as close as possible to customers. The consumption of fasteners in the world is enormous. It is all the more necessary that as many experts as possible address this topic. Unfortunately, experience shows that the number of young relevant educated engineers is declining. Why? Maybe we'll talk about the causes at the next opportunity.

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Fig. 9. Montage force and applied torque

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