FSG Product Overview 07 2015 by Fernsteuergeräte

Measurement and Sensor Systems

The company

Contents

The company

3-6

Products

7-8

Precision Rotary Potentiometer Angular Position Transducers

20 - 30

Camshaft Gears

31 - 34

Linear Displacement Transmitters

35 - 39

Rope Length Transmitter

40 - 54

Cable Drum

55 - 61

Tilt Angle Sensor

62 - 68

Wind Sensor

69 - 75

Set-point adjusters

76 - 82

Joystick

83 - 89

Pedal Actuated Transmitter

90 - 93

Signal Indication

94 - 97

Measuring systems for construction machinery Contact

9 - 19

94 - 100

101

The company

FSG – Your partner for custom engineered system solutions in the field of industrial measuring and automatic control engineering. Since foundation in 1946 in Berlin the company has established to one of the leading suppliers in the range of measuring and sensor systems. The company develops and produces high-quality measuring transducers for applications in automation and safety engineering – and receive an incredible in-house production depth of 90 %. Over the years, FSG enhanced its linear and angular transmitter systems with a large variety of userfriendly system solutions. Systems which determine measurement data and monitor and control processes are now available for virtually any industrial measurement and control application – a range of high performance and precision equipment for automation and safety engineering. Each production step is watched and controlled by our own quality management according to the guidelines of DIN EN ISO 9001:2008. 400 staff members are employed in our factories at Berlin, Kablow and Heppenheim – roughly thirty percent of them work in development, sales and quality assurance.

Development and production department At the present time, there is a constant demand by customers for more complex solutions of automation problems, which have â&#x20AC;&#x201C; with a short period of development â&#x20AC;&#x201C; to be ready to go into production at short notice. Therefore, our development, research and EMC studies departments are provided with state-of-the-art computer aided instruments and equipment. There all the required functional testing can practical be carried out and tests for specifying EMC protective measures can be simulated. With CAD workstations in the development department and drawing office and with CNCmachines in the sector of steel construction, production and assembly we are establishing the preconditions for short-term realization of products, ready to go into serial production. Automated testing devices are controlling and recording the guaranteed functional characteristics of every single device before delivery.

CNC assembly

electroplating shop for surface treatment

plastic feeder casting

clean room for resistor components

SMD-insertion machine

assembly area

final assembly

EMC test laboratory

Market range and field of activities

Cranes and excavators Control and monitoring systems of that application range result in high demands on accuracy and power of endurance of all measuring components. For mobile cranes, we are offering the example safetyengineering products like – tilt angle transmitters – rope length transmitters – live ring transmitters – cam-operated limit switches – manually actuated and pedal actuated control transmitters

Railway vehicles As one of the most secure systems of transport, railway requires components for setting and indicating speed, which have to be unfailing: – redundant potentiometric or coded angular position transmitters for cruise control and brake control – driver's cab signal indicating devices for the display of theoretical speed Vth and actual speed Vact

Shipbuilding and offshore industries The complexity of moderns ship's management requires, together with reducing the deployment of personnel, an increasing level of automation. Our product spectrum includes in the field of navigation and piloting technology among other things. – transducer systems for the determination of rudder angle or propeller position – corresponding sloped case indicators – signalling devices for cruise control and rudder angle control

Hauling plants and hoisting devices Utmost reliability and operating speed is essential for measuring and driving systems used on multi-level shelving racks, assembly lines, working platforms, suspension railway and also on stage platforms. High precision length measurement is a precondition for accurate positioning. Such measurements are carried out mainly by means of draw wire systems, which provide analog or digital signal output.

Energy management facilities and water-supply and distribution In this connection, process parameters have to be picked up, transformed into electrical signals and transmitted to indicators, controllers and monitoring systems. Among other things, one makes use of – transducer systems for remote indication of the position of variable speed drive on valves, weir gates and sector valves – control room instruments as analog and digital indicators, set-point adjusters and signal conditioners

Renewable energies For efficient enhancement of energy generation robust and precise sensor components are used in wind and water-power plants. – transducer and inclination systems for measuring and adjustment of wind-power plants – transducer and inclination systems for setpoint tracing of solar panels and parabolic mirrors – wind sensors for calculation of wind speed and wind direction

Products

Our product range includes sensor systems for the determination of geometrical, mechanical and time-dependent measured quantities, together with appropriate signal converters and indicators. The following is just a selection of what we are offering – we would appreciate your request for product information.

Angular Position Transmitter – potentiometric – inductive – magnetic or – optoelectronic, as single gang, multiple-arrangement or multiturn design

Our products are generally deliverable with current certificates such as:

Protective Casing

Camshaft Gear

Tilt Angle Sensors

– adaptation gear – limit switches – remote indication systems; degree of protection IP 40 to IP 68 and Exd3nG5

– adaptation gear – limit switches – remote indication systems; degree of protection IP 65 to IP 68

– inductive – magnetic or – MEMS as single axis or dual axis pendulum system with analog or digital signal output

Rope Length Transmitter

Spring Cable Reel

Linear Displacement Transmitter

high precision – analog or – digital measuring systems with ranges from 500 mm up to 50.000 mm

– displacement transducer and – angular position encoder, for the application range of crane related measuring methods, measuring lengths up to 60 m

– potentiometric or inductive with measuring ranges from 5 mm up to 1.000 mm – magnetic tape sensor with analog or digital signal output up to 5.000 mm

Representations

Joystick

Pedal Transmitter

– with ergonomic multifunction grip – with redundant inductive control systems – with analog or digital control signals

– with universal, flat ground plate for all pedals – with redundant magnetic control systems – with analog or digital control signals

Belgium Batenburg Mechatronica B.V. Mr. Adri Barendregt Stolwijkstraat 33 | NL-3079 DN Rotterdam Phone: 0031-102928787 | Fax: 0031-102928765 www.batenburg.nl E-Mail: Sales-PWC@batenburg.nl Finland Pepperl + Fuchs Oy Mr. Aki Luukkainen Vanattarantie 2 | FL-37550 Lempäälä Phone: 00358-207809401 | Fax: 00358-32255491 E-Mail: aluukkainen@fi.pepperl-fuchs.com France ICA systèmes Motion Mr. Pierre Traut 62, rue de la République | F-67800 Hoenheim Phone: 0033-390226683 | Fax: 0033-390226684 E-Mail: info@icacontact.fr Italy MICROELIT SPA Mr. Davide Reverzani Via Sardegna, 1 | I-20146 Milano Phone: 0039-024817900 | Fax: 0039-024813594 www.microelit.it | E-Mail: info@microelit.it

Wind Sensor

Set-point Adjuster

– with DC-tachometer or – magnetic measuring system for wind speed up to 50 m/sec and wind direction measuring – with analog or digital control signals

– presetting by hand or – motor driven: flush mounting or surfacetype casing with analog or digital output

Netherlands Batenburg Mechatronica B.V. Mr. Adri Barendregt Stolwijkstraat 33 | NL-3079 DN Rotterdam Phone: 0031-102928787 | Fax: 0031-102928765 www.batenburg.nl | E-Mail: Sales-PWC@batenburg.nl Norway Elteco A/S Mr. Svein Holla Floodmyrveien 24 | N-3946 Porsgrunn Phone: 0047-35562070 | Fax: 0047-35562099 www.elteco.no | E-Mail: firmapost@elteco.no Austria Schmachtl GmbH Mr. Jürgen Petschl Pummererstraße 36 | A-4020 Linz Phone: 0043-73276460 | Fax: 0043-732785036 E-Mail: j.petschl@schmachtl.at Sweden Pulsteknik AB Mr. Anders Reinhold Lilla Marieholmsgatan 1-3 | S-41502 Göteborg Phone: 0046-317079531 www.pulsteknik.se | E-Mail: anders@pulsteknik.se

Signal Converter

Signal Indication

for signal matching and monitoring, available as – standard series eurocard or – rail mount casing

analog indicators with – motor-driven potentiometer – rotary magnet system or – LED bar graph displays as flush mounting instruments

Switzerland Dietrich & Blum AG Mr. Jörg Baumgartner Hertistr. 31 | CH-8304 Wallisellen Phone: 0041-848300700 | Fax: 0041-848300701 E-Mail: joerg.baumgartner@dietrichundblum.ch Spain Electromediciones Kainos, S.A.U. Mr. Santiago Ballus Poligon Ind. Est - Energia, 56 | ES-08940 Cornella de Llobregat Barcelona Phone: 0034-934742333 | Fax: 0034-934743470 www.kainos.es | E-Mail: sballus@kainos.es South Africa Mecosa (Pty) Ltd Mr. Henning Klaus Springer PO Box 651240 | ZA-2010 Benmore Phone: 0027-112576100 | Fax: 0027-112576123 Cell: 0027-836750325 E-Mail: measure@mecosa.co.za USA FSG Sensors Inc. Herr Robert R. Hornschild-Bear 20 Independence Drive, Suite 3B | Freeport, ME 04032 Tel: (207) 480-3173 | 1-800-6444-FSG E-Mail: r.bear@fsg-sensors.com

Measurement and Sensor Systems

Precision Rotary Potentiometer

Precision Rotary Potentiometer with resistance, current or voltage output

Today potentiometric angular position transmitters attain a still more status with regard to the analogue measuring technique as far as high-quality measurement tasks are concerned due to the favourable value for money. They are mainly used for – Power braking control elements for railway vehicles as well as ship telegraphs – Rudder and propeller systems for ships – Control drives for systems in the field of energy management and chemical industry – Lifting gears and slewing mechanisms of cranes and excavators – Tail vanes for meteorological measurements – As dancer potentiometers for textile and paper machinery – As well as for measurements in the field of mechanical, apparatus and medical engineering Potentiometric transmitters have either a high-resolution element of conductive plastic or high-resolution gold or constantan wire with various resistance and angle values. They are available in various sizes as single-turn or multiple-turn potentiometers or in a multiple design. For adjustment of the measuring range almost all series can be provided with shorted sections, tappings and function windings. Some models are available with incorporated signal converter providing current or voltage outputs in configuration of 2, 3 or 4 wires. To ensure reliability in very dirty atmospheres, oil-filled potentiometers are available. Moreover, to provide protection for all potentiometers from mechanical damage, dusty and damp industrial atmospheres a series of housings with a protection of the types IP 40 to IP 68 is available; partly to be equipped with gearing and Iimit switches.

210

Application ranges

Specifications of protective Versions and circuit variationshousings Series Series PWA

Mechanical Resistance elements as ring windingdata with wire winding on an alu, grey anodised aluminium anchorHousing ring can be provided withcoated any IP code IP 40 or IP 65 circuit, angle and resistance values.

42.5

Pg9

30h6

5.9

6h6

~125

Shaft

62 76

2 16

Series Series PWG 90

Mechanical data Resistance elements as straight winding with wire winding on a Housing alu, grey coated coated former of copper wire are used in potentiometers of the IP 40potentiometers or IP 65 multiple-turn or linear type IP butCode also in single-turn Shaft stainless steel with active angles up to max. 350°.

20.4 ~28

Pg9

-0.012 6-0.018

Bearing 30 h9

6 32.4

69.5 Tk- 80 90

17 13

116

2 ball bearings

1. Wiper limited by stops Bearing friction IP 40 = 0,1 Ncm IP 65 = 1,5 Ncm purposes of 2. Wiper continuous rotation over 360° only for 1:1 up to 1:10 * putting into operation Gearing 1:1 up to 25:1 * 4. Any arrangement of shorted sections 26:1 up to 125:1 ** 5. Any arrangement of tappings

97 107

6.5

3.5 2

5.3

stainless steel

1. Wiper limited by stops Bearing friction 0,8 Ncm 2. Wiper continuous rotation over 360° with reactive Weight ca. 0,4 …winding 1 kg 3. Wiper continuous rotation overnumber 360° without1708Z03 reactive winding Article (sawtooth shape) Housing suitable for accommodation 4. Any arrangement of shorted sections of any potentiometer of type series 5. Any arrangement of tappings PW70 in single design. 6. 7. 8. Special windings with characteristic curve of the linear or sin/cos type 9. Two electrically isolated windings on a winding former, angle ≤ 175°

Weight

approx. 1 kg

Article number

3601Z02

Housing suitable for accommodation of any transmitter size up to 54 mm outside diameter. * free from backlash, ** low backlash

Series Series PK GS 120 Length according to order

Tk- 145

25°

Mechanicalplastic, data Resistance elements of conductive imprinted on glassHousing alu, amounts grey coatedto fiber reinforced supports. The max. active angle 6 4 IP Code IP 65 355°. Smaller angles, tappings and shorted sections on request. Element for pressure compensation

Shaft 21 10

2 ball bearings 1. Wiper limited by stops Bearing Bearing friction 1,5 Ncm 2. Wiper continuous rotation over 360° Gearing 1:1 up to 216:1 * 4. Any arrangement of shorted sections 5. Any arrangement of tappings 1:1 up to 1296:1 ** 1:1 up to 1:10 *** 7. Sin/cos characteristic curve ca. 2,5 kg 9. Two electrically isolated Weight windings on a winding former, Article number 1892Z angle ≤ 175°

10 h6 40 h9 120 h9 160 ±0.5

85 7/3x120°

10 12

stainless steel

Housing suitable for accommodation of any transmitter size up to 70 mm outside diameter. * free from backlash, ** low backlash *** free from backlash or low backlash

11 311

Electrical specifications Version Design

Model types

wire-wound

PW 620

PW 609

PW 611

straight-shaped

Diameter of housing

22,2 mm

28 mm

36,5 mm

50,8 mm

60 mm

IP code of housing

IP 30

IP 65

Diameter of shaft

3 / 6 mm

6 mm

6 / 10 mm

ball-/sintered bearing

ball bearing

0,05 Ncm

2,5 Ncm

Resistance element Material of housing Synchro size

Shaft bearing

PW 613

straight-shaped

ball-/sintered bearing ball-/sintered bearing

ring

stainless steel

Adjustment speed max. Torque (oil-filling)

straight-shaped

aluminium, anodised

Material of shaft Torque

ring

PW 1023

360 U/min. 0,03 Ncm

0,05 Ncm

0,04 Ncm

–

1 Ncm

–

1 Ncm

–

max. active angle (± 0,5°)

340°

345°

360°

350°

360°

max. stop angle

340°

up to 10 kΩ

± 0,5 %

1033

1369

1851 1W

Value of resistance Resistance tolerance Linearity tolerance Resolution (windings)* Capacity

345°

up to 20 kΩ 5%

345°

up to 20 kΩ 2%

2100

3434

2,5 W

± 0,2 %

up to 20 kΩ 2%

max. 2321

± 0,2 %

0,5 W

threefold

Functional winding

–

Oilfilling

–

Switches

–

Multiple version

Connection Weight ** Article number

soldered connection/wire soldered connection/wire

15g

20 g

1114Z70

1122Z01

sixfold

soldered connection / wire

plug / cable

40 g

70 g

380 g

1567Z01

1560Z10

General Data

-30° C up to +80° C

Test voltage

550 V, 50 Hz, 1 min.

Vibration resistance

5 - 200 Hz, 10 g

Shock resistance

50 g, 6 ms

Life time

high life time due to a patent-registered spiral wiper 10 - 100 millions cycles

Fastening

depend on version: Central fixing, clamp fixing, threaded holes

412

2,5W twofold

soldered connection / wire

* depend on resistance value and active angle ** single version

Temperature range

2,5 W sixfold

1577Z01

1570Z02

5720Z52

Electrical specifications Version PW 45 Design

wire-wound PW 45W 6 h7

3/10

M10x1 6 h7 20,5

12 h6

PW 45

PW 45 W 3/10

straight-shaped

ring

straight-shaped

thermoplast

brass / thermoplast

Material of housing

Synchro size

FSG design

Diameter of housing 45

45 mm

IP code of housing

PW 55

PW 70

straight-shaped

ring

thermoplast

thermoset

£ 55 mm

70 mm

46,5

Resistance element

PW 0045

27,5

Model types

IP 30

Diameter of shaft Shaft bearing

6 mm

Hollow shaft 6 x 6 mm

6 mm

sintered bearing

plastic bush bearing

sintered bearing

Material of shaft

stainless steel

Adjustment speed

60 U/min.

360 U/min.

60 U/min.

360 U/min.

0,5 Ncm / 5 Ncm

0,3 Ncm / 3 Ncm

0,5 Ncm

0,2 Ncm

0,5 Ncm

–

1 Ncm

–

1 Ncm

280° / 345°

360°

350°

360°

max. active angle (± 0,5°) 2,5

max. stop angle5,95 -0,02 Value of resistance

Resistance tolerance Linearity tolerance

PW–70 1080°

3600°

1080°

3600°

280° / 345°

345°

up to 25 kΩ

up to 20 kΩ

up to 25 kΩ

12 h6 6 h7

345°

350°

up to 20 kΩ

up to 50 kΩ

Torque PW(oil-filling) 55

7,2

Torque

± 0,3 %

± 0,1 %

max. 2321

max. 5783 max. 21049

1,5 W

2,5 W

Multiple version

–

twofold

Functional winding

–

Oilfilling

–

6 +0,05

Capacity**

Switches Connection

–

46 55

–

27,5

± 0,5 % max. 2312

3,2

Resolution (windings)*

± 0,5 %

± 0,15 %

1620

max. 3621

1,5 W

stackable

sixfold

–

soldered connection

soldered-/screwed connection

plug Faston

soldered-/screwed connection

70 g

100 g

150 g

50 g

140 g

1511Z07

1500Z05

1302Z10

1300Z10

1573S10

1700Z04

Weight Article number

* depend on resistance value and active angle ** single version

PW 70M 30 h6

2 50

6 h7

50 70 90 110 130 150 MI MII MIII MIV MV MVI

13 59

Electrical specifications Version Design

Model types

conductive plastic

PK 609

PK 611

Resistance element

PK 613-G16

PK 620

PK 1023

conductive plastic

Material of housing Synchro size

PK 613

aluminium, anodised 9

Diameter of housing

22,2 mm

28 mm

36,5 mm

50,8 mm

60 mm

IP code of housing

IP 30

IP 65

Diameter of shaft

3 / 6 mm

6 mm

6 / 10 mm

ball-/sintered bearing

ball bearing

0,05 Ncm

2,5 Ncm

Shaft bearing

ball-/sintered bearing ball-/sintered bearing

Material of shaft

stainless steel

Adjustment speed max. Torque Torque (oil-filling)

1000 U/min. 0,03 Ncm

0,04 Ncm

0,05 Ncm

–

1 Ncm

–

max. active angle (± 0,5°)

345°

350°

5632°

355°

max. stop angle

340°

345°

5632°

345°

± 20 %

± 10 %

Value of resistance Resistance tolerance Linearity tolerance

–

1 kΩ up to 10 kΩ ± 2 % / ± 0,5 % **

±10%

± 2 % / ± 0,2 % ** ±1,5%/±0,15%**

Resolution Capacity

± 0,5%

± 1,5 % / ± 0,1 % ** ± 1,5 % / ± 0,1 % **

almost infinite 0,5 W

0,5 W

threefold

Oilfilling

–

Switches

–

Multiple version

1W sixfold

onefold

sixfold

twofold

Functional curve

Connection Weight* Article number

soldered connection/wire soldered connection/wire

soldered connection / wire

soldered connection/wire

plug / cable

15 g

20 g

40 g

120 g

70 g

380 g

1105Z02 / 1125Z01

1120Z02

1565Z02

2720Z50

1575Z02

5710Z52

* single version ** linearised version

General data

Temperature range

-30° C up to +80° C

Test voltage

550 V, 50 Hz, 1 min.

Vibration resistance

5 - 200 Hz, 10 g

Shock resistance

50 g, 6 ms

Life time

high life time due to a patent-registered spiral wiper 10 - 100 million cycles

Fastening

depend on version: Central fixing, clamp fixing, threaded holes

614

Potentiometric Potentiometriccircuit circuitand andits itscharacteristic characteristiccurves curves Standard Standardwinding winding

Wiper Wipercontinuous continuousrotation, rotation,without withoutreactive reactivewinding, winding, only onlyatatbeginning beginningand andend endled ledout outseparately separately

1111

u 11 - 12 u 11 - 12

1212

1313

αα

- - UU ++

1111

1313

αα

360° 360°

- - U U ++

Center Centertapping tappingfor forbenchmark benchmark

Sealed Sealedwinding windingwith with2 2opposite oppositetappings tappings and and2 2opposite oppositewipers wiperscontinuous continuousrotation rotation --

8a1 8a1

U+ U+

1313

αα ++

U-U-

- - UU ++

1212 11 uu 1212 22

Sealed Sealedsin/cos sin/cosfunctional functionalwindings windingswith with90° 90°offset offsetwipers wipers

1111

1212 11

u u cos 2 cos 2 αα

u 11 - 12 u 11 - 12

W2 W2

8a2 8a2

360° 360°

Shorted Shortedsection sectionwithin withinwinding winding

- -A A

1111

sinsin

1212 22

u 11 - 12 u 11 - 12

1313

- - UU ++

coscos

8a3 8a3

αα

Shorted Shortedsection sectionwithin withinwinding winding

1212

u u sin 2 sin 2 αα

1313

- - UU ++

8a1 8a1

1212

αα

360° 360°

U-U-

8a2 8a2

Winding Windingwith with2 2different differentresistance resistancesegments segments for forbuckled buckledcharacteristic characteristiccurves curves

W1 W1

u 12 - 12 u 12 1 - 12 2 1 2

u 11 - 12 u 11 - 12

U+ U+

1212

αα

1212

1111 8a2 8a2 ++U U

A - U12 A - U12

1010

1111

αα

1313

15 7 7

Designs PW / PK 611

PW / PK 609

24.6

6 h7

12.2

6.1

6 h7

22.2

PW / PK 620

PW / PK 613

47.6

33.32

6 h7

6.1

12.2

6.1

6 h7

50.8 36.5

PW / PK 1023

PW 0045 6 h7

50 f7

42 / M4

TK-

8 16

M12x0,75

10 h7

Electrical specifications Version PW 45 Design

wire-wound PW 45W 3/10 6 h7

M10x1 6 h7 20,5

12 h6

Material of housing

PW 45

PW 45 W 3/10

straight-shaped

ring

straight-shaped

thermoplast

brass / thermoplast

Synchro size

FSG design

Diameter of housing 45

45 mm

Shaft bearing

ring

thermoplast

thermoset

£ 55 mm

70 mm

6 mm

Hollow shaft 6 x 6 mm

6 mm

sintered bearing

plastic bush bearing

sintered bearing

Material of shaft

stainless steel

Torque (oil-filling)

PW 55

max. active angle (± 0,5°) 5,95 -0,02 max. stop angle 2,5

Value of resistance 8

Resistance tolerance Linearity tolerance

60 U/min.

360 U/min.

60 U/min.

360 U/min.

0,5 Ncm / 5 Ncm

0,3 Ncm / 3 Ncm

0,5 Ncm

0,2 Ncm

0,5 Ncm

–

1 Ncm

280° / 345°

360°

280° / 345°

345°

up to 25 kΩ

up to 20 kΩ

up to 25 kΩ

1080°

3600°

6 h7

± 0,1 % max. 5783 max. 21049

1,5 W

2,5 W

Multiple version

–

twofold

Functional winding

–

Oilfilling

–

Switches

–

46 55

345°

350°

up to 20 kΩ

up to 50 kΩ

27,5

± 0,3 % max. 2321

Capacity**

360°

12 h6

± 0,5 % +0,05

1 Ncm

3600°

max. 2312

6 Resolution (windings)*

– 350°

– PW 70 1080°

Torque

7,2

Adjustment speed

Weight

straight-shaped

IP 30

Diameter of shaft

Connection

PW 70

45 mm

IP code of housing

3,2

PW 55

46,5

Resistance element

PW 0045

27,5

Model types

± 0,5 %

± 0,15 %

1620

max. 3621

1,5 W

stackable

sixfold

–

soldered connection

soldered-/screwed connection

50 soldered connection

plug Faston

soldered-/screwed connection

70 g

100 g

150 g

50 g

140 g

1511Z07

1500Z05

1302Z10

1300Z10

1573S10

1700Z04

Article number

* depend on resistance value and active angle ** single version

PW 70M 30 h6

2 50

6 h7

50 70 90 110 130 150 MI MII MIII MIV MV MVI

17 95

Angular Position Transducers Type series PW / PK … -MU

Angular position transducers, equipped with resistance elements of wire or plastic resistance elements with integrated R/I or R/V converter for current or voltage output, optional with a configuration of 2, 3 or 4 wires. UB

IA UB

4-wire system with galvanic isolation

Also available with galvanic isolation between supply and output signal as far as version with 4 wires is concerned.

3- or 4-wire system

All types of transducers are provided with rear trimmer to match output signal within wide ranges to the respective angular deflection.

IA UB

2-wire system mA

Electrical specifications Type series

PW / PK 613-MU

–

Voltage output

PW / PK 620-MU

0 - 10 and 2 - 10 V respectively

Load resistance

≥ 2 kΩ

Current voltage

0 - 20 and 4 - 20 mA respectively

Load resistance

≤ 600 Ω

Supply voltage

18 - 33 V DC

mA V

100 %

mA V

–

2-, 3- or 4-wire system

max. 1 % / 10 K; typically: 0,5 % /10 K

± 0,2 %

Linearity

PW / PK 613-MU / 620-MU

± 0,1 %

PW / PK 1023-MU 50 f7

47,6 -0,02

10 h7

45,6

6 h7

50,8

TK- 42 / M4

18 10

50 %

approx. 80 mA

Current consumption 4-wire system galvanically isolated

Zero point and rise to be adjusted via trimmer

PW / PK 1023-MU

10 %

100 %

Specifications of protective housings Versions and circuit variations Series A Series PW

datawith wire winding on an Resistance elements as Mechanical ring winding Housing alu, greywith coated anodised aluminium anchor ring can be provided any IP code IP 40 or IP 65 circuit, angle and resistance values.

42.5

Pg9

30h6

5.9

6h6

~125

Shaft

62 76

2 16

8 60

Series PW Series G 90

data Resistance elements as Mechanical straight winding with wire winding on a Housing alu, grey coated of the coated former of copper wire are used in potentiometers IP Code IP 40 orpotentiometers IP 65 multiple-turn or linear type but also in single-turn Shaft stainless steel with active angles up to max. 350°.

20.4 ~28

Pg9

-0.012 6-0.018

Bearing 30 h9

6 32.4

69.5 Tk- 80 90

17 13

116

2 ball bearings

1. Wiper limited by stopsBearing friction IP 40 = 0,1 Ncm 65 = 1,5 Ncm of purposes 2. Wiper continuous rotation over 360° onlyIPfor 1:1 up to 1:10 * putting into operation Gearing 4. Any arrangement of shorted sections 1:1 up to 25:1 * 26:1 up to 125:1 ** 5. Any arrangement of tappings

97 107

6.5

3.5 2

5.3

stainless steel

1. Wiper limited by stopsBearing friction 0,8 Ncm 2. Wiper continuous rotation Weightover 360° withca.reactive 0,4 … 1winding kg 3. Wiper continuous rotation over 360° without reactive winding Article number 1708Z03 (sawtooth shape) Housing suitable for accommodation 4. Any arrangement of shorted sections of any potentiometer of type series 5. Any arrangement of tappings PW70 in single design. 6. 7. 8. Special windings with characteristic curve of the linear or sin/cos type 9. Two electrically isolated windings on a winding former, angle ≤ 175°

Weight

approx. 1 kg

Article number

3601Z02

Housing suitable for accommodation of any transmitter size up to 54 mm outside diameter. * free from backlash, ** low backlash

Series GS 120 Series PK Length according to order

Tk- 145

25°

6 4

Element for pressure compensation

Mechanical data Resistance elements of conductive plastic, imprinted on glassalu, grey coated to fiber reinforced supports.Housing The max. active angle amounts IP Code and shortedIPsections 65 355°. Smaller angles, tappings on request.

Shaft 21 10

10 h6 40 h9 120 h9 160 ±0.5

85 7/3x120°

10 12

stainless steel

1. Wiper limited by stopsBearing 2 ball bearings 2. Wiper continuous rotation over 360° Bearing friction 1,5 Ncm 4. Any arrangement of shorted Gearing sections 1:1 up to 216:1 * 5. Any arrangement of tappings 1:1 up to 1296:1 ** 1:1 up to 1:10 *** 7. Sin/cos characteristic curve Weight ca. 2,5 kgformer, 9. Two electrically isolated windings on a winding Article number 1892Z angle ≤ 175° 9

Housing suitable for accommodation of any transmitter size up to 70 mm outside diameter. * free from backlash, ** low backlash *** free from backlash or low backlash

19113

Measurement and Sensor Systems

Angular Position Transducers

For measuring angular positions and converting them into electrical signals for teletransmission purposes, either potentiometric (see data sheet â&#x20AC;&#x17E;precision rotary potentiometerâ&#x20AC;&#x153;), inductive, magnetic, incrementally or absolutely coded angular position transducers can be used according to the particular application. Inductive angular position transducers of the non-contacting type

Application range

are preferably used on measuring points, which are exposed to extreme vibration or shock or to aggressive atmospheres. This applies mainly to measurement problems one is confronted with in energy industry and chemical plants, for instance while measuring the actual value of the position of variable speed drives, or of machines in paper-processing and textile industry, while measuring the position of dancer rollers and very frequently in pendulum systems for measuring tilt angles on cranes and excavators. Optoelectronic angular position transducers possess code disks, whose tracks are digitally scanned. They are high-resolution measuring systems with low temperature coefficient, available in a single- or multi-turn version, outputting analogue or digitally coded signals. Single-turn transducers are used e. g. in the railway vehicle domain in connection with master controllers or on cranes as slewing ring transmitters. Multi-turn transducers are preferably used together with rope length measuring systems on hauling plants, bearer cable winches of crane systems or in the field of machine tool engineering for sensing the tool position. Magnetic angular position transducers are extremely robust measuring systems completely hermetically encapsulated of twochamber design with a protection degree of IP 68. In shaft exit design e. g. they are used to record the angular position of a permanent magnet mounted on the measuring object. Transducers of this type are predominately used in commercial vehicles for sensing the position of steering type axles or the angle of the articulated arm of excavators. Transducers with shaft exit also contain a hermetically encapsulated electronic unit. They are universally used in mechanical engineering

Measuring systems

exposed to extreme atmospheres in order to record angular positions. Signals of the single- or multi-turn version are output either analogue as current or voltage signals or digital as CAN open configuration.

N S

Inductive

Magnetic

Optoelectronic

System versions Inductive transducer systems (WD)

are available as models of synchro size 20 (series 620) and Differential inductor

synchro size 23 (series 1023). They contain a differential inductor designed in form of a ring winding with a non-contact tapping. The electrical output signals representing zero and final value of the mechanical drive shaft angle are available within a broad range of limits via trimming potentiometers of the incorporated or separate electronics. For use in explosive installations, transducer systems as well as electronic components are available with a degree of protection EEx and Exd with ATEX approval.

Magnetic transducer systems (MH)

are available as models of synchro sizes 9, 13, 20 and 23. Permanent magnet

They are fully enclosed in an aluminium casing of two chamber design and contain a permanent magnet with a high-precision angular encoder.

Signals are output either analogue, e. g. with 4 - 20 mA, or digitally coded (CAN open standard). Output signal of transducers with analogue output can be

sin/cos

programmed via rear keys of transducer to the respective measuring range.

mA CAN Interface

For safety-relevant applications these systems are also available in redundant version according to IEC 61508 (SIL).

Optoelectronic transducer systems (XI and XA)

Xi u. XA

are available as models of synchro size 23 in incremental Coded disk

and absolute coded design. Incremental systems convert the angle to be measured into a proportional number of pulses, appearing in two tracks A and B with an offset of 90째 for identification of direction. Absolutely coded systems are available as single- or multi-turn encoders. They contain a gray-coded rotating disk whose 12 concentric tracks are optically scanned by infrared diodes and phototransistors.

mA CAN Interface

Signals are output parallel via NPN or PNP transistors or analogue via a digital-to-analogue converter with current output 4 - 20 mA. All transducers can also be supplied with field bus interface CAN open standard and in user-specific data format respectively.

Specifications System versions Models

Magnetic systems

Series Single-turn / multi-turn

single-turn

Casing - Ø

single-turn

multi-turn

MH 1023 ext

MH 1023

single-turn

multi-turn

single-turn

special size

36,5 mm

50,8 mm

60 mm

6 mm

6 / 10 mm

external magnet

6 mm

Shaft - Ø Revolution max.

multi-turn

MH 620

22,2 mm

Synchro size

Angle of rotation max.

MH 613

MH 609

360°

1080°

360°

5760° 16

360°

23040° 64

360° 1

Voltage output

0,5 - 4,5 V

0 - 10 V

Current output

–

4 - 20 mA

Pulse output

–

Bus output

–

CAN / CANopen

Redundant electronics

–

4 - 20 mA / CAN

Signal adjustment via

fixed alignment

keys

cable

keys or CAN-Bus

fixed alignment

± 0,2 %

14 bit

Linearity Resolution Supply Current consumption IP code of casing up to Connection Weight

± 0,5 %

± 0,3 % 12 bit

16 bit

18 - 33 V DC

1 x or 2 x 18 - 33 V DC

18 - 33 V DC

< 80 mA

IP 67

IP 65

IP 67

IP 68

standard wire

solder-type terminals / cable

cable

plug / cable

100 g

200 g

400 g

5 V DC

–

Approval Article number

± 0,1 %

12 bit

1130Z01

1140Z01

2740Z01

2845Z01

TÜV

–

– 2750Z01

5750Z02

5755Z02

5850Z01

General data

Casing material

alu, anodized, partly vanished, special version: saline-resistant coating HART-COAT

Shaft material

stainless steel

Shaft bearing

ball bearing

Temperature range

-30°C up to +70°C, other ranges on request

Test voltage

500 V, 50 Hz, 1 min

Immunity standard

EN 61 000-6-2

Emission standard

EN 61 000-6-4

Shock

50 g, 6 ms

Vibration

4 g Sinus 5 - 100 Hz

Current output

RL≤ 600Ω 3 wire system, 2 and 4 wire system on request

Voltage output

RL≥ 10 kΩ 4 wire system

Supply voltage

18 - 33 V DC, other supply on request

System versions Models

Magnetic systems

Series

MH 670

2-fold systems

MH 4096

Xi / MH 1023

single-turn

multi-turn

single-turn

special construction

Casing - Ø

70 mm

61,5 mm

Shaft - Ø

6 mm

10 mm

Angle of rotation max.

Single-turn / multi-turn Synchro size

Inductive systems

WD 620* WDG 620*

XA 1023

single-turn

multi-turn

single-turn

60 mm

50,8 mm

6 / 10 mm

6 mm

360°

4096 revolutions

360°

23040°

Revolution max.

4096

Voltage output

–

0 - 10 V**

Current output

90°

360° 1

4 - 20 mA / two-wire

–

4 - 20 mA

Pulse output

–

max. 3.600 pulses

–

Bus output

–

profi-bus / CAN / CANopen

–

CANopen

–

Redundant electronics

–

4 - 20 mA / 3.600 pulses

–

Signal adjustment via

membrane key

–

fixed aligment

trimmer

± 0,35°

± 0,3°

± 0,2 %

± 0,5 %

Resolution

12 bit / 360°

12 + 12 bit

14 bit / 720 pulses

Supply

18 - 33 V DC

10 - 30 V DC

2 x 18 - 33 V DC

18 - 33 V DC

4 - 20 mA

–

< 80 mA

< 60 mA

Linearity

Current consumption

12 bit

∞

16 bit

IP 54 (IP 65)

IP 68

IP 67

IP 30

Connection

plug

cable

plug / cable

solder-type terminals

Weight

450 g

600 g

500 g

400 g

–

5550S01

5756Z01

5770Z02

IP code of casing up to

Approval Article number

5740Z02

60 g

120 g Atex

5730Z02

9252Z10

9253Z10

* series WD also available in intrinsically safe version, see page 10 ** only via external electronic, see page 10

Terminal connecting plan

green

5 4

yellow

–

white

supply Us + 0V

V- or mA

output

– supply Us + 0V

plug

plug 7-poles

Wiring

5-poles

Three-wire

Four-wire

On request also available in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level) possible

output

solder-type terminals

brown

cable / standard wire supply Us + V- or mA

color of standard wire or cable

3 4 5 2 1 7 6

2 3

CAN-output Low

High

1 5

GL certificate available on request

Models MH 609

MH 613 Standard wires

6h6

MH 1023

MH 620 TK - 38 / M3

33,4

50f7

47,6-0,02

6h6

50,8

33,32-0,02

36,5-0,1 14

1,6

PG screwing with cable outlet

Solder-type terminals

1,6

6h6

19,03-0,02

22,2 -0,1

1,6

* also

10h6

TK- 42 / M4

MH 670

MH 1023 ext 60

90 70f8

6g6

10 9.5 TK - 70 / M4

4.5 80

63.5 -0.1 52.4

5.6

50f7

61.5

31.75g6 10g6 9 -0.05

6h6

19.5 7.5

15 18

7 13.5

4 20

TK- 42 / M4 * also

Tk-

35 66

Xi / MR 1023

MH 4096

10 h6

Models XA 1023

50f7

6h6

4 TK- 42 / M4 * also

10 h6

WDG 620

WD 620 Solder-type terminals

50,8 17,4

47,6-0,02

6h7 47,6-0,02

Solder-type terminals

1,6

6h7

1,6

45,6

50,8

Examples for special versions Pivot Angle Transducer

Feedback Sensor

– suitable for angle measurement at construction machinery – flat and robust design in IP code IP 68 – sensor deflection via flange or hinged arm; without primary shaft – measuring system magnetic, wearless – signal output 4 - 20 mA or CANopen-interface – redundant signal measurement and signal output – conform with SIL2

with optical position indicator – – – – – –

suitable for position measurements in off-shore range small and robust design in IP code IP 65 position notation via pointer at backside measuring system magnetic, wearless signal output 2 x 4 - 20 mA or 2 x CANopen-interface galvanic isolation between channels as well as between supply and supply voltage

Sensor for measurement of propeller position

Cam Shaft Gear

– – – – – – –

– high-precision angle measurement at construction machinery and elevating platform – robust design in IP code IP 68 – multiturn transducer with included free of backlash gear – measuring system magnetic, wearless – signal output 4 - 20 mA or CANopen-interface / CANopen Safety – redundant signal measurement and signal output – conform with SIL2

feedback sensor for pitch propeller robust design in IP code IP 68 position notation via pointer at backside measuring system magnetic, wearless signal output 4 - 20 mA or CANopen-interface redundant signal measurement and signal output galvanic isolation between channels as well as between supply and output

Specifications of separate components 1. Unilat coupling for shaft diameter: 4/6 mm 6/6 mm, Ø 6/8 mm, Ø 6/10mm, Ø 6/12 mm 8/8 mm, Ø 8/10 mm, Ø 8/12 mm 10/10 mm, Ø 10/12 mm

Couplings

Ø Ø Ø Ø

Material: Aluminium or brass/plastic 2. Balg coupling for shaft diameter: Ø 6/6 mm, Ø 6/10 mm Ø 10/10 mm, Ø 10/12 mm Ø 12/12 mm

Material: Brass alloy 2

3. Drive coupling for shaft diameter: 6/6 mm, Ø 6/8 mm, Ø 6/10 mm, Ø 6/12mm 8/8 mm, Ø 8/10 mm, Ø 8/12 mm 10/10 mm, Ø 10/12 mm 12/12 mm

Ø Ø Ø Ø

Material: Aluminium

Other versions on request.

Signal converter Typ WEVI … / K16 Input: signal from transducer series WD Output: 0 or 4 - 20 mA, RL≤600Ω Supply: 18 - 33 V DC or 230 V AC Weight: 300 g Article number: 9242Z03

Signal converter

5,7

4,5

37,5 55

6,5 110

Signal converter Typ WEVI … EEX / K16 Input: signal from transducer series WD Output: 0 or 4 - 20 mA, RL≤600Ω intrinsically safe Supply: 18 - 24 V DC intrinsically safe from NBW Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2061X Weight: 300 g Article number: 9249Z51 Power supply with signal isolation Typ NBW … EEX / K16 Input: 4 - 20 mA intrinsically safe Output: 4 - 20 mA electrically isolated from input RL≤600Ω Supply: 230 V AC Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2050 Weight: 300 g Article number: 8249Z02

Specifications of protective casing GS 100

Mechanical data 100 22.5°

Casing

aluminium, grey varnished coating

Degree of protection

IP 65 (IP 68)

Shaft material

stainless steel

Bearing

two ball bearings

Bearing friction

1,5 Ncm

Gearing

1:1 up to 256:1 *

22.5°

12 h9

38 h6

100

2xPg11

1:10 ** TkTk-

70 92

Weight

ca. 1,5 kg

Article number

1831S10

Accepts transmitters size 13 and 20, servo mount. * backlash compensated or reduced backlash ** backlash compensated

GS 150

Mechanical data 25°

Casing

aluminium, grey varnished coating

Degree of protection

IP 65 (IP 68)

Shaft material

stainless steel

Bearing

two ball bearings

Bearing friction

4 Ncm

Gearing

1:1 bis 1296:9 *

0°

DIN 6885 A4-10

M8x12

101

optional

Tk- 100

5 15 45

65 mm - 500 mm approximately (depends on the components inside)

38 h6 150

-0.006 12 -0.008

Pg16

1:1 bis 1:10 ** Weight

ca. 3 … 8 kg

Article number

1802Z02

Accepts all sizes of transmitters up to an outside diameter of 70 mm. Incorporating switches is possible. * backlash compensated or reduced backlash ** backlash compensated

GS 120 EEX

Mechanical data 251,3

170

57,3

104 22,5

30 10 h7

30 h6

120

aluminium, grey varnished coating

Degree of protection

IP 65

Protection class

EExdIICT6

PTB-No.

PTB 03 ATEX

120

15,2

Casing

M6/28 deeply

1062 / 1063X Shaft material

stainless steel

Bearing

two ball bearings

Bearing friction

1,5 Ncm

Gearing

on demand

Weight

5 kg approximately

Article number

1785Z02

Measurement and Sensor Systems

Camshaft Gears

Camshaft Gears with break-before-make contact sets having analog or digital remote indicator systems

Camshaft Gears are mainly used for end-point monitoring on driving-mechanisms in crane production, e.g. hoisting winches, swing and hoisting gear. If the length or angle to be monitored shall additionally be output as a continuous electrical signal, a mounting arrangement of a remote indicating device of the analog or digital type is optional available.

Application range

They contain in a robust protective casing, degree of protection IP 65 to IP 68, either a backlash compensated gear or a gear with reduced backlash for matching the input angle with the switching or transducer angle. The downstream of the gear located camshaft is ready to receive cam plates, for the most part two of them, but at maximum it can be provided with up to 10 cam plates. Each cam unit contains two semicircular disks, which can be adjusted against each other by means of a screwdriver via a worm drive, the switching point position encompassing a switching angle from about 10° up to 350° at maximum, and over 360° of the cam shaft. Sets of break-before-make contacts are used, each comprising one normally-closed and one normally-open contact. Silver contact sets are normally used for controlling purposes in contactor and relay circuits; in control circuits for electronic semiconductor components only sets of gold contacts are used. For positional back-indication via coupling or gear, one or two angular position transmitters can be operated on the camshaft, optionally with analog or digital output signal. Analog measuring signals of potentiometric or inductive angular position transmitters are output as current or voltage variation. Digital measuring signals of optoelectronic encoders are output as measuring steps either incrementally or absolutely coded (Gray code), on a CAN-bus or SSI-Interface. For more detailed information please refer to our data sheet „Angular Position Transmitters“.

Design varieties Incremental position transducer

Gear 1

Switch 1 up to Switch 10

8 10

7 9

20 Gear 2

232

Transducer with digital or analog output

Specifications Specifications Casing Casing data data Casing Casing material material

cast cast aluminium, aluminium, grey grey varnished varnished RAL RAL 7032 7032

Degree Degree of of protection protection

IP IP 65,65, IP IP 6868 onon request request

Electrical Electrical connection connection

Cable Cable gland gland with with internal internal terminal terminal block block or or plug-type plug-type connection connection onon request request

Driving Driving shaft shaft

stainless stainless steel steel

Shaft Shaft bearing bearing

two two ball ball bearings bearings

Gearwheels Gearwheels

brass, brass, ball ball bearings bearings

Temperature Temperature range range

–30°C –30°C upup to to +70°C +70°C

Gear Gear data data Gear Gear 1 (basic 1 (basic gear) gear)

reduced reduced backlash backlash 1:11:1 to to 1296:1 1296:1

Ratio Ratio

(spring (spring gearwheels) gearwheels) backlash backlash compensated compensated 1:11:1 to to 216:1 216:1 backlash backlash compensated compensated speed speed increasing increasing ratio ratio 1:11:1 to to 1:10 1:10

Gear Gear 2 (supplementary 2 (supplementary gear) gear) onon request request

Switch Switch data data

11 33

Cam Cam switch switch

1 normally-closed 1 normally-closed and and 1 normally-open 1 normally-open contact, contact, each each with with break-before-make break-before-make contact contact (max. (max. 1010 switches switches perper unit) unit)

44 Switching Switching hysteresis hysteresis

approx. approx. 5°5°

Switching Switching angle angle

max. max. 350° 350°

Contact Contact material material

hard hard silver silver

gold gold

Switching Switching voltage voltage

max. max. max. max. 380 380 VAC, VAC, 3434 VDC VDC

2424 VDC, VDC, min. min. 6 V6 V

Switching Switching current current

max. max. 1010 A,A, 3 A3 A

max. max. 250 250 mA, mA, min. min. 1 mA 1 mA

Cam plates Cam plates

Angular Angular ranges ranges of of semi-circular semi-circular disks disks

Switching angle and switching Switching angle and switching point position adjustable point position adjustable a worm drive means viavia a worm drive byby means a screwdriver of of a screwdriver

10°10°

to to

20°20°

1010 to to 20° 20° 6060 to to 120° 120° 2525 to to 50° 50° 9090 to to 180° 180° 4545 to to 90° 90°180 180 to to 350° 350°

Transmitter Transmitter data data Potentiometric Potentiometric transmitter transmitter mA mA

Potentiometric Potentiometric transmitter transmitter with with signal signal converter converter forfor current current oror voltage voltage signals signals

Resistor Resistor output output

1, 1, 2 or 2 or 5 kΩ 5 kΩ

Current Current signals signals

0/40/4 - 20 - 20 mA, mA, RL≤600Ω RL≤600Ω

Linearity Linearity

±± 0,2% 0,2%

Voltage Voltage signals signals

ΩΩ 0/20/2 - 10 - 10 V, V, RL≥500 RL≥500

Supply Supply

1818 - 33 - 33 VDC VDC

Incremental Incremental position position transducer* transducer*

BB AA

Pulses Pulses perper revolution revolution

160° 160° / 360° / 360°

Pulse Pulse frequency frequency

max. max. 5 kHz 5 kHz

Pulse Pulse output output

A-Aand and B-track B-track

pnp pnp or or npn npn transistor transistor output output max. max. 1010 mAmA short short circuit circuit proof proof Absolute Absolute coded coded transmitter transmitter

12 12

2020

Scan Scan code code

Gray Gray code code

Resolution Resolution

1414 bitbit

Signal Signal output output

Gray Gray code, code, parallel parallel pnp-transistor pnp-transistor output, output, CANCANor or SSI-interface SSI-interface or or digital digital to to analog analog converter, converter, available available also also with with a 4a -420 - 20 mAmA signal signal with with 1212 bitbit resolution. resolution. ForFor more more detailed detailed information information please please refer refer to to data data sheet sheet “Angular “Angular Position Position Transmitters“. Transmitters“.

* Incremental * Incremental position position transducers transducers areare for for thethe most most partpart directly directly coupled coupled to the to the drive drive shaft, shaft, because because these these transmitters transmitters areare used used on on hoisting hoisting winches winches for for outputting outputting thethe measuring measuring signal, signal, which which is proportional is proportional to the to the rope rope length. length.

33 3 3

Models GS 120

GS 160 160 0.5 120 h6 10 h6

38 h6 -0.006

111

12 -0.014

120 h6 40 h9 10 h6

160

Detail Z 4 x2.4 deep

4 x2.4 deep

10 21

M4x12

Detail Z

25°

0°

M6;12 deep

100

M20x1.5

No flange

Flanged type

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (0 30) 62 91 - 1 Fax +49 (0 30) 62 91 - 277 info@fernsteuergeraete.de www.fernsteuergeraete.de 4 34

M20x1,5

Casing length depends on equipment configuration GS 160 min 170 mm…290 mm

Casing length depends on equipment configuration (dimension L) GS 120 min 150 mm…280 mm

Berlin

30°

Kablow

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 - 3 D-15712 Königs Wusterhausen Phone +49 (0 33 75) 269 - 0 Fax +49 (0 33 75) 269 - 277

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (0 62 52) 99 50 - 0 Fax +49 (0 62 52) 72 05 - 3

032012

25°

M8;12 deep 7/ 145/3x120°

Measurementand andSensor SensorSystems Systems Measurement with conception

Camshaft Gears Linear Displacement Transmitters

Linear Displacement Transmitters

For measuring linear displacements on machines and converting them into electrical signals for teletransmission purposes - linear displacement transmitters of the potentiometric or inductive type can be used, depending on their application. In addition to other application they are used on – – – –

Application range

bending machines and injection moulding machines actuator drives of valves and traps transport vehicles thickness, distance and pressure gauges

Potentiometric linear displacement transmitters comprise high-resolution wirewound resistance elements, capable of measuring length up to 1 m with high accuracy and a linearity of ± 0,1%. For protection against mechanical damage, plunger with sintered metal bearing and pull-back spring (optional), wiper guide, wiper and resistance element are encapsulated in a robust aluminium casing, degree of protection IP 65. For measurements relevant to safety, transmitters of this type are available with double-track potentiometer. Inductive linear displacement transmitters comprise a noncontact differential inductor system providing high linearity and resolution, capable to perform reliable measuring ranges from 0 to 0.5 mm up to 0 to 500 mm even under extremely severe environmental conditions. A separate or built-in oscillator/demodulator unit transforms the linear displacement of the plunger controlled differential inductor system into a current or voltage output signal. For the determination of measuring length in the range of several meters, the program offers extra rope length transmitters (further information see data sheet “Rope Length Transmitters”). Accessories: For indicating and monitoring the measured lengths picked up by these systems, indicating instruments and limit indicators are available (further information see data sheets “Signal Indication” and “Signal Converters”).

M easuring systems Messsysteme Potentiometric

Inductive

Optoelectronic 02

B2 1 A2 0

R-, U- or I-Output

236

U- or I-Output

A B 20 21 2n

Specifications Specifications System Systemversions versions Models Models

Series Series Measuring length Measuring length Casing material Casing material Degree of of protection Degree protection Plunger Plunger Pull-back spring Pull-back spring Resistance Resistance Linearity Linearity

potentiometric potentiometric

SPSP 0… / 12,7* 0… / 12,7*

2525 5555

SPSP …… / 28 / 28

8585 115 115 145 145 175 175

2525

5050

100 100

SPSP …… / 35 / 35

150 150

100 100 200 200 250 250 300 300 400 400 500 500

Al,anodised or or V4A stainless-steel Al,anodised V4A stainless-steel

Al,anodised Al,anodised IP IP 4040

IP IP 6565

stainless steel, sintered metal bearing stainless steel, sintered metal bearing

upup to to 5555 mm measuring length mm measuring length

optional optional

upup to to 1010 kΩkΩ ±± 5%5%

upup to to 100 kΩkΩ ±± 5%5% 100

≤≤ ±± 0,5% 0,5%

≤≤ 0,5%up to to 0,05% 0,5%up 0,05%

Multiple design Multiple design

––

Output Output

––

Burden Burden

––

max. 600 ΩΩ max. 600

Supply Supply

––

1818 - 33 VDC - 33 VDC

twofold twofold 0 /04/ -420 mAmA - 20

* Economical small-size model * Economical small-size model

System Systemversions versions Models Models

Series Series

inductive inductive

W5W5 - 01 - 01

Measuring length Measuring length

0 -05- mm 5 mm

Casing material Casing material Degree of of protection Degree protection Plunger Plunger

W5W5 - 01 / 28 - 01 / 28

2525 5050 100 100 150 150 200 200 250 250 500 500

Al,Al, anodised anodised IP IP 3030

W25 …… W500 - 01 W25 W500 - 01

Al,Al, anodised or or V4A stainless-steel anodised V4A stainless-steel IP IP 6565

IP IP 6565

stainless steel, sintered metal bearing stainless steel, sintered metal bearing

≤≤ ±± 0,1% 0,1%

≤≤ ±± 0,3% 0,3%

Pull-back spring Pull-back spring Linearity Linearity Output Output Burden Burden Supply Supply

Current or or voltage only in in connection with separate Current voltage only connection with separate signal converter (as(as well degree of of protection EEx) signal converter well degree protection EEx)

0 /04/ -420 mAmA - 20 max. 600 ΩΩ max. 600 1818 - 33 VDC - 33 VDC

37 3 3

Models SP 0 … / 12,7

SP … / 28 / 35

Dimension Dimension

for stroke

Measuring length

for stroke

115

145

175

115

145

175

205

L Ø

Measuring length SP … / 28 25 50 100 150

100

102,4 127,4 177,4 227,4 185 A Ø28 B Ø6 C Ø15

Measuring length SP … / 35 200 250 300 400

500

285

585

335

385

485

A Ø35 B Ø10 C Ø18

W5 - 01 / 28

W5 - 01

W25 … W 500 - 01

Measuring length

for stroke

100

150

200

250

116

166

216

266

516

91,5

114,5

241,5

341,5

441,5

541,5

1041,5

Berlin

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (0 30) 62 91 - 1 Fax +49 (0 30) 62 91 - 277 info@fernsteuergeraete.de www.fernsteuergeraete.de 438

500

Kablow

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 - 3 D-15712 Königs Wusterhausen Phone +49 (0 33 75) 269 - 0 Fax +49 (0 33 75) 269 - 277

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (0 62 52) 99 50 - 0 Fax +49 (0 62 52) 72 05 - 3

032012

Dimension

Measurement and Sensor Systems Magnetic Linear Transducers with conception

– – – –

non-contact high-resolution magnetic measuring principle measuring length up to max. 5 m analogue or digital signal output analogue signal i. e. 4 – 20 mA, digital signal i. e. SSi-interface

Magnetic Linear Transducers

Mechanical data – – – – – –

Magnetic tape made of steel with adhesive foil at the back Width 20 mm; 1.5 mm thick Measuring length up to max. 5 m suitable to ordered length Reading head made of inherently stable plastic Electric connection via 9-pole D -Sub-plug Temperature range –20 up to +50°C

Electrical data – Digital output 25 bit SSi-interface – Resolution 2.5 µm; Linearity ±0.1 mm/m – Supply 18 – 33 V DC; Power input < 80 mA – Analogue output 4 – 20 mA; Burden 600 – Test voltage 550 V, 50 Hz, 1 min. – EMV accord. to DIN 50081-1 and DIN 50082-2

Application range

Linear Displacement Transmitters

Measurement and Sensor Systems

Rope Length Transmitter

Rope Length Transmitters were used for length and speed measurements of linear movement operations in several applications. Particularly they are easy to mount and have flexible designs.

Application range

Besides a number of customized solutions we have three standard designs which can be used in different applications for length measurements. All three designs contain in a flat plastic or robust aluminium casing a low-mass high-precise measuring drum with extremely solid spring-return. The winding of the robust high-flexible steel rope will be on one layer. All standard designs have a flange, coupling or gear adaptation and were suitable for adaptation of an own encoder systems or for customary in trade encoder systems.

Measuring systems Measuring drum

Signal converter

N S

C mA mA

Inductive Return String

Measuring Coupling or wire Measuring gear

Magnetoresistive

Optoelectronic

Series Series SL00

Low-cost versions for measuring ranges up to max. 5.000 mm – flat design – light-weight plastic design – drum bearing carried out by the shaft of the flanged encoder – various mounting possibilities – possibility to attach all encoding systems customary in trade with servo mount sizes 13 and 23

Series SL0

Low-priced metal design for measuring ranges up to max. 15.000 mm – robust drum casing, material: aluminium – low-priced option to SL-series – possibility to attach all encoding systems customary in trade with servo mount sizes 13 and 23 via backlash compensated coupling or backlash compensated gearing – axial fixed wire drum with forced winding of measuring wire

Series SL

Robust, industrial version for large measuring length up to max. 60.000 mm – patented drum drive with regard to wire withdrawal via threaded spindle – advanced working reliability and measuring accuracy – robust drum casing, material: aluminium – possibility to attach all encoding systems customary in trade with servo mount sizes 13 and 23 by means of backlash compensated coupling or backlash compensated gearing – flexible mounting of all accessory parts possible

Rope Length Transmitter of series SL00 – – – – – –

measuring length up to 5.000 mm low-cost version flat design light-weight plastic design manifold fastening possibilities drum bearing will be carried out by shaft of flanged encoder, encoder is available in potentiometric, magnetic or optic system – possibility to attach all encoding systems customary in trade – with stainless-steel measuring wire – measuring drum made of aluminium with forced winding of measuring wire

Characteristics of series SL00

Technical data

SL00 125 GS 55

SL00 1250 GS 55

SL00 200 GS 80

SL00 3000 GS 80

SL00 350 GS 130

SL00 5000 GS 130

Measuring length up to

0,125 m

1,25 m

0,2 m

0,35 m

Casing material

plastic, Noryl

Circumference of drum (incl. wire)

150 mm

230 mm

385 mm

Measuring wire Ø

0,81 mm

0,45 mm

0,81 mm

0,55 mm

0,81 mm

0,55 mm

8m/s

6m/s

4m/s

3m/s

6,3 N

5 - 6,3 N

4,5 - 7 N

800 g

Material of measuring wire

1.4401

Linearity *

± 0,01 %

Reproducibility

0,005 %

Hysteresis Speed adjustment Spring return strength

0,1 % 8m/s

6m/s

1,4 N

1 - 1,4 N

Life cycle (typical) **

up to 1 million complete reversal cycle

Temperature range

– 30° C up to +70° C

IP code Weight (without encoder)

IP 50 80 g

80 g

250 g

Please see for technical data of FSG encoder the chart on page 10. * referring to measuring value of Rope Length Mechanic without encoder system ** The life cycle is dependent to the type of load. Factors of influence are: environmental conditions, mounting conditions, used measuring range, traverse speed as well as acceleration.

SL00 / GS 80

2x M4x8

67 120

10.5

2x M3x6

6.5

14.5

8.5

SL00 / GS 55

~108 12 6

~70

2x M4x8

23.5

2x M3x6

4.2 67 80

3.2 44 55

13 27

SL00 / GS 130

2x M6x12

110

~150 2x M6x12

110

12 6

186

6.2

110 130

Rope Length Transmitter of series SL0 – measuring length up to 5.000 mm – in special design max. measuring length up to 15.000 mm possible – robust drum casing, material: aluminium – low-priced option to SL-series – forced winding of measuring wire on axial fixed anodised aluminium drum will be made via an upstream inlet point which is secured by a bellow

Characteristics of series SL0

Technical data

SL0 1 GS 55

Measuring length up to

1,25 m

Casing material Circumference of drum (incl. wire)

125 mm

200 mm

333,3 mm

0,55 mm

Material of measuring wire

1.4401

Linearity *

± 0,1 %

Reproducibility *

0,1 %

Hysteresis *

0,1 %

Speed adjustment

8m/s 4-6N

Life cycle (typical) **

15 - 20 N

5 - 15 N up to 1 million complete reversal cycle

Temperature range

– 30° C up to +70° C

IP code Weight (without encoder)

3m aluminium, anodized

Measuring wire Ø

Spring-return strength

SL0 5 GS 130

SL0 2…3 GS 80

IP 64 0,5 kg

1 kg

1,1 kg

2 kg

Dimensions (in mm)

SL0 / GS 80

SL0 / GS 55

2x M4x8

2x M6x8

80 50

46 2x M4x8

2x M6x8

~70

20 31

19.5

~110

R14.5

SL0 / GS 130

2x M8x8

130 80 2x M8x8

~112

R14.5

Rope Length Transmitter of series SL – measuring length up to 60.000 mm – patented wire drum mechanic: A high-flexible measuring wire, made of rust- and acid-proofed stainless steel, will be winded on a precise measuring drum which will be powered by a spiral spring. During this winding operation, the measuring drum will be staggered via a threaded spindle in axial direction, so that the measuring wire will be winded parallel always in a constant pitch. – robust drum casing, material: aluminium – high reliability and accuracy of measurement – possibility to mount all accessories to improve the use; guide pulley, compressed air attachment etc. – possibility to attach all encoding systems customary in trade – Ex-approval available

Characteristics of series SL

Technical data Measuring length up to

SL 3002 GS 55

SL 3001…3003 GS 80

SL 3005…3030 GS 130

SL 3030…3060 GS 190

10 m 15 m 20 m 25 m 30 m

Casing material

30 m

35 m

40 m

Circumference of drum (incl. wire)

125 mm

200 mm

334,1 mm / 332,4 mm ***

491,5 mm

Measuring wire Ø

0,55 mm

1,35 mm

1,35 mm / 0,81 mm ***

1,35 mm

Material of measuring wire

1.4401

Linearity *

± 0,1 %

Reproducibility *

60 m

0,1 %

Hysteresis *

0,05 %

Speed adjustment

8m/s

Spring-return strength

4-8N

5 - 15 N

8m/s

6m/s

4m/s

3m/s

18 - 37 N

10 - 21 N

Life cycle (typical) **

up to 1 million complete reversal cycle

Temperature range

– 30° C up to +70° C

IP code Weight (without encoder)

50 m

aluminium, anodized

IP 64 0,6 kg

0,9 kg 1,1 kg 1,5 kg 2,5 kg 3,5 kg 5 kg

6 kg 7,5 kg 8,5 kg 14,2 kg 16 kg

20 kg 14,5 kg 15,5 kg

Dimensions (in mm) A ***

100

147

169

216

238

173

188

203

195

210

B ***

122

167

236

281

350

395

285

315

346

292

322

SL / GS 80

SL / GS 55

2x M6x8

28.5

2x M4x8

80 50

55 46

2x M6x8

2x M4x8

~95 50

~55 20 19.5

31.5

R14.5

SL / GS 190

SL / GS 130

6x M10x10

2x M8x8

190 140

130 80

6x M10x10 ~80

2x M8x8

R14.5

140

~80

R14.5

Characteristics of FSG-encoders Systems Models

Potentiometric systems

Type

PK 1023

PK 613

Singleturn / Multiturn

singleturn

Magnetic systems

multiturn

singleturn

MH 1023

MH 613

singleturn

multiturn

singleturn

multiturn

Servo size

Casing Ø

36,5 mm

60 mm

36,5 mm

60 mm

6 mm

6 / 10 mm

Shaft Ø Rotary angle max. Rotation max.

352°

5632°

6 mm

355°

360°

6 / 10 mm 5760°

360°

23040° 64

Voltage output

–

0 - 10 V

Current output

–

4 - 20 mA

R-output

1, 2, 5, 10 kΩ

–

Bus output

–

CAN / CANopen

Redundant electronic

–

1, 2, 5, 10 kΩ

–

4 - 20 mA / CAN

Signal trim via

–

trimmer

buttons

buttons or CAN-Bus

± 0,3 %

± 0,2 %

Linearity

± 0,2 %

Resolution

∞

Supply

–

18 - 33 V DC

Current input

–

< 80 mA

IP code up to

12 bit

16 bit

14 bit

IP 40

IP 65

Gender

strand / faston

plug / cable

solder connection / cable

plug / cable

Weight

100 g

400 g

100 g

400 g

SL00

GS 55 GS 80 GS 130

SL0

GS 55 GS 80 GS 130

SL 3000

GS 55 GS 80 GS 130 GS 190

The complete assortment of encoder types can be found in FSG catalogue Precision Rotary Transducer.

General data

Casing material

aluminium, anodised, partly coated, special version: salt-water proofed hart-coated

Temperature range

– 30°C up to +80°C, different ranges on request

Testing voltage

500 V, 50 Hz, 1 min

EMC

EN 61 000-6-2 / EN 61 000-6-4

Shock / Vibration

50 g, 6 ms / 4 g Sinus 5 - 100 Hz

Current output

RL≤ 600Ω 3-wire system, 2- and 4-wire systems on request

Voltage output

RL≥ 10 kΩ 4-wire system

Supply voltage

18 - 33 V DC, different supplies on request

Mounting of Encoders The signal output of length measurement is carried out via an mounted single or multiturn encoder. For a length measurement with more than one drum rotation the mounting of the singleturn encoder is carried out via a gear. For the adaptation of the multiturn encoder a multitude of couplings for the different shaft diameters are available. Gear

For this purpose a modular build-up is available, which allows reductions of 1 : 2 up to 1 : 128. Also it is free of backlash and suitable for encoders customary in trade of servo sizes 13 and 23. Gear shifting 1:4 1:2

1:8

1 : 16

1 : 32

1 : 64

Driving gear-wheel Spring unit

1 : 128

Operating mode: The high-precision fit arranged cog wheels will be free of backlash by a feathered primary shaft combination. For this purpose a primary cog wheel as well as a feather unit, which is under tension, will be mounted on the shaft of the encoder.

Shaft Single-turn encoder

Bitte 端bersetzen.

Coupling

The available plastic couplings allow connections of every encoder system customary in trade without any problem. By default all encoder systems with servo size 13 and 23 with shaft diameter of 6 mm, 10 mm and 12 mm can be adapted free of backlash.

Coupling

Shaft Multiturn encoder

Easy signal adjustment

The encoders are factory-provided with a nominal length of 4 - 20 mA aligned. Signal adjustments by different length can be made via press buttons. 100%

A 100%

factory-made

4 mA

R 0%

1 4 mA

Resetbutton

20 mA

2 z.B. 2 ... 8 m

10 m

20 mA

signal range rectifiable via push-buttons

Accessories With the extensive accessories, almost every length measuring requirement can be solved â&#x20AC;&#x201C; also under most difficult application and environmental conditions. Couplings and measuring gears with adapter flange are designable for all encoder systems customary in trade. Wire hooks

Ball joint avoid the break off of the measuring wire

Wire hooks for several fastening possibilities

Attachments

Wire outlet with bellowed steel head as ice and water wiper

Brush attachment for extremely dusty and scaled environmental conditions

Compressed air attachment to avoid dust and dirt entry

Guide pulley

Guide pulley for straight wire withdrawal to wire hook

EC-prototype test certificate (optional) TĂ&#x153;V 03 ATEX 7131 X Ex II 2G cT5

Double guide pulley for measuring objects with direction changement of wire withdrawal

Standard surfaces aluminium anodised Option: seawater-resistant hart-coated or seawater-resistant protective lacquer 51

User-defined designs SL3001-… / GS 55

SL04-… / GS 160

– measuring length max. 1.250 mm – compact Rope Length Transducer with integrated encoder system – signal outputs: incremental, potentiometric, analogue, digital – applications: automation, wood industry

– measuring length max. 4.000 mm – robust Rope Length Transmitter with integrated encoder system – measuring wire Ø 3 mm – application: drill trucks

SL010-… / GS 125

SL20-… / GS 190

– measuring length max. 10.000 mm – space saving Rope Length Transmitter with integrated encoder system – outer outline matched to installation condition – application: road/rail tower vehicle

– measuring length max. 20.000 mm – open Rope Length Transmitter with attached encoder system – measuring wire Ø 2 mm, drum with screwed-in flute – application: casting bay

Applications Construction and special-purpose vehicles – for measurement of · length of extension arm · position of support beam · position of trolley – positioning of · moveable tools · drilling rigs

Drilling platforms and other offshore applications – positioning of mounting robots for drilling facility – jib positioning of loading cranes – determination of gear position of marine propeller

Industrial facilities – fill level for · grain stores · biogas generation – position recording of weir and dam gates – length recording at machine tools

Mobile elevating working platforms as well as conveying systems – height recording of working platforms – detection of extension arm length – positioning of theatre stages – height determination of conveying systems at assembly lines

Medical engineering – lifting mechanism and moving apparatus for examination tables – positioning of medical equipment – length recording for rehabilitation and sports equipment

Elevators and lifting systems – height recording for elevators – positioning of storage robots at high-bay rackings – mobile lifting systems for container traffic

Measurement and Sensor Systems

Cable Drum

Cable Drum with Length and Angular Transmitter

The Cable Drums can be used to measure the length, inclination and speed depending on the version. A further application is the possibility of transfer the supply voltage and measuring data via the measuring cable. They are mainly used for the measurement of telescopic arms and telescopic booms in cranes and lifting platforms as well as for the control of stage constructions in the event technology.

Application range

The angle measurement will be carried out e. g. via a high-resolution micro-electromechanical inclination measuring system. In the standard version is for the output a current or a voltage signal available.

The length measurement will be made according to the wire measuring principle. A multi-core measuring cable is used, which is winded one or multi-layered on a cable drum. The cable drum is equipped with a pull-back spring. In large measuring lengths a spindle roll guide makes sure that in case of multi-layered cable windings exactly lay on lay is winded. The number of length proportional drum rotations will be measured, e. g. via a magnetic angular transducer, optional with voltage or current output. In identical construction the length and inclination values can also be measured with digital transducer systems and read out in data type CANopen, also in redundant version for security-relevant applications, e. g. SIL2 according to IEC 61508.

The transmission of the measuring data and control signals will be made via the cable conductors of the measuring cable, which will be gripped on a multi-layered slip ring body and bounded to terminal strip.

Measuring principle Contact ring

Inclination Length measuring system measuring system

All electric components are inside of a completely closed aluminium casing of IP65

ÂľC

mA Measuring drum

Measuring cable max. 0...60m max. 14-core

256

1 2 3 4 5 6 7 8

Cable signals

Length signal 4...20mA

mA 11

12 13 14 15 16

Inclination Supply signal 18...33VDC 4...20mA

Simplified diagrams L 15 Analogue signals Cable forward X 129.9

Length measuring system

Contact ring

Inclination measuring system

Ø 210

130

147.7

µC CAN mA

µC S

Ø 246 (Drum

size)

132.5

M12

Measuring cable

Measuring drum

38 26

276.5

381

Cable signal max. 40V max. 2A

Measuring cable max. 0...60m max. 26-core

Supply 18...33VDC

Length signal 4...20mA

L 010 / L 015

Cable forward X

Inclination signal 4...20mA

Supply 18...33VDC

116.9 R31

Ø 228.1

Measuring cable 135

Length measuring system

(Drum size)

67.5

Contact ring

Ø 150

120

144.4

CAN-signals

R12

M12

S 130.2 / 168.2 211.7

Sensor

Xm max.

CAN A

Supply 18...33VDC

CAN B

PSU A/B

CAN A

CAN B

Ø 109.5 (Drum size)

Ø 119 (Drum collar)

Supply 18...33VDC

Inclination measuring system

Cable forward

60.5

Measuring length

CAN CAN CAN L H SHIELD

120

Length measuring system

Cable signal max. 40V max. 2A

36.2

Cable forward X Measuring cable max. 0...60m max. 26-core

PSU A

Measuring drum

L 06

PSU B

Sensor N

Inclination measuring system

90° max.

0m min.

Ø 8.5

95 104.5

(Different angles can be adjusted)

0° min.

57 3 7

Specifications System versions

Length and Angle measurement

Models

Series

WL 56

WL 020

Aluminium cast, grey coated

WL 18

WL 32

Mechanical data Connection and drum casing

Aluminium cast and steel plate

IP 65

IP code

Series terminal strip (max. 2,5 mm ) or connector assembly

Electrical connection Weight

34 kg

20 kg

36 N / 70 N

30 N / 65 N

12 kg

14 kg

Clockwork Motor Initial force / end force

30 N / 60 N

1 m/s

Haul-off speed Measuring length Up to max.

56 m

20 m

18 m

8 x 0,5 mm , type LiYCY

12 x 0,5 mm

12 x 0,5 mm , type LiYCY

Measuring cable Cable diameter (with one-layered

Circumference of drum wire winding) Cable winding Length accuracy

32 m 2

3 x 0,22 mm

8 mm

7 mm

8 mm

3,9 mm

756 mm

753 mm

904 mm

890 mm

Multi-layered (with layer winder)

Multi-layered

0,3 %

2 % (0,3 %)

max. 12-poles

max. 8-poles

Electrical data Slip ring body, MS-hard-gold plated

12-poles

3-poles

40 V / 2 A

Circuit data Length transducer Resistance output

1, 2 or 5 kΩ

–

4 - 20 mA or 0 - 10 V DC

Output analogue

CANopen

Output digital* Inclination transducer

0 - 360°

Inclination angle

± 0,1°

Angle accuracy Resistance output

1, 2 or 5 kΩ

4 - 20 mA or 0 - 10 V DC

Output analogue

CANopen

Output digital* General data

Supply

18 - 33 V DC

Temperature range

-30°C up to +70°C

Test voltage

500 V, 50 Hz, 1 min

EMC accord. to DIN

EN 61 000-6-2 / 3

Adjusting cycle

up to 200.000

4 58

1, 2 or 5 kΩ

–

Systemversions versions System Models Models

Lengthmeasurement measurement Length

Series Series

15 LL15

10 LL10

010 LL010

06 LL06

Mechanicaldata data Mechanical Aluminiumcast, cast,grey greycoated coated Aluminium

Connectionand anddrum drumcasing casing Connection

65 IPIP65

code IPIPcode

Seriesterminal terminalstrip strip(max. (max.2,5 2,5mm mm2) )ororconnector connector Series

Electricalconnection connection Electrical Weight Weight

32kg kg 32

13kg kg 13

80NN/ /160 160NN 80

30NN/ /50 50NN 30

15kg kg 15

kg 88kg

30NN/ /55 55NN 30

10NN/ /20 20NN 10

Clockworkmotor motor Clockwork Initialforce force/ /end endforce force Initial

m/s 11m/s

Haul-offspeed speed Haul-off Measuringlength length Measuring 15mm 15

Uptotomax. max. Up

Measuringcable cable Measuring Cablediameter diameter Cable (with one-layered

one-layered Circumferenceofofdrum drum(with wirewinding) winding) Circumference wire

10mm 10

15mm 15 2

66mm 2

0,14mm mm2, ,type typeLiYCY LiYCY 33xx0,14

26xx0,24 0,24mm mm2, ,type typeLiYCY LiYCY 26

0,34mm mm2, ,type typeLiYCY LiYCY 55xx0,34

9,5mm mm 9,5

5,2mm mm 5,2

mm 33mm

800mm mm 800

733mm mm 733

350mm mm 350

One-layered One-layered

Cablewinding winding Cable Lengthaccuracy accuracy Length

0,5%% 0,5

0,1%% 0,1

26-poles 26-poles

max.5-poles 5-poles max.

3-poles 3-poles

Electricaldata data Electrical Slipring ringbody, body,MS-hard-gold MS-hard-goldplated plated Slip

40VV/ /22AA 40

Circuitdata data Circuit Lengthtransducer transducer Length kΩ 1,1,22oror55 kΩ

Resistanceoutput output Resistance

kΩ 1,1,22oror55 kΩ

––

20mA mAoror00- -10 10VVDC DC 44- -20

Outputanalogue analogue Output

CANopen CANopen

Outputdigital* digital* Output

Typeofofcircuit circuit Type

2-wire 2-wire

3-wire 3-wire

4-wire 4-wire

Onrequest requestalso alsoininversion versionaccording accordingtoto **On IEC 61508, SIL (Safety Integrated Level) IEC 61508, SIL (Safety Integrated Level) ISO13849, 13849,PL PL(Performance (PerformanceLevel) Level) ororISO 59 55

L 15 45

Ø 210

130

147.7

Ø 246 (Drum

size)

132.5

M12

Cable forward X 129.9

38 26

276.5

381

L 010 / L 015 Cable forward X

116.9

Ø 150

Ø 228.1

135

67.5

(Drum size)

120

144.4

R31

R12

M12

28 130.2 / 168.2 211.7

L 06

Cable forward X

Ø 109.5 (Drum size)

Ø 119 (Drum collar)

60.5

36.2

120

Ø 8.5

95 104.5

Models WL 56

128

Cable forward X

310 (Drum collar) 232 (Drum size)

2xM20x1.5-EMC M25x1.5-EMC

364

M16x1.5-EMC

171

131

318

WL 020

290 (Drum collar) 232 (Drum size) Ø

122.7

200

Cable forward X

Ø 180

35 122

122

340

261

WL 18 / WL 32

Ø 151

390

35 20

Ø 283 (Drum size)

Ø 360 (Cable

collar)

155

Cable forward X

35 11

116,5 / 71.5 152 / 107 238 / 193

Measurement and Sensor Systems

Tilt Angle Sensor

Tilt angle values of a platform, e. g. on – Cranes and heavy duty vehicles – Excavators and drilling machines – Ships and offshore facilities

Application range

stand for important measuring data as a part of the safety and control system of that type of machinery. Angular measurement is, for instance for equipment levelling, performed in such cases by means of dual axis pendulum systems. Single axis pendulum systems detect e. g. – Angular positions of a crane jib – Lateral inclination of a vehicle – Orientation of lifting platform, weir trap or of comparable facilities Transducers of that type contain inside a robust splashproof aluminium case of protection degree IP 65 to IP 68 oil-damped pendulum systems, the tilt angle dependant swing of which is measured, depending on the application, either by a non-contact, inductive optoelectronic or a magnetoresistive angular encoder. For measurements relevant to safety, we recommend inclination systems without pendulum of the redundant micro-electromechanic type (MEMS). The output signal, representing the tilt angles, is provided either in form of an analogue resistance, current or voltage variation or as a digital signal – with interface bus – as well. For the application as tilt actuated switch, e. g. on lifting platforms, crane vehicles or heeling control systems on board of cargo ships, uniaxial transducers can be provided with built-in min/max. comparators. For signal indication and limit monitoring of measured tilt angle values we offer: – Coordinate displays (x/y-indicators) – Min/max switchgears

Measuring systems Oil-damped pendulum

N S

C CAN mA

X Axis

Inductive

Magnetic

Optoelectronic

MEMS without pendulum

Measuring systems – Single-axis pendulum up to ± 45° – Dual-axis pendulum up to ± 15° – Angular accuracy < ± 0,5 % – Resolution ∞ – Current output 4 - 12 - 20 mA

Inductive Oszillator – Demodulator

DC DC

Output

Pendulum

Supply

– Single-axis pendulum up to 360° – Angular accuracy ± 0,2° – Resolution 12 bit – Current output 4 - 12 - 20 mA – Bus output CANopen

Magnetic Messprinzip

sin cos

DC A

Pendulum

Output

Supply

– Single-axis pendulum up to 360° – Angular accuracy < ± 0,01 % – Resolution 12 bit – Current output 4 - 12 - 20 mA – Bus output CANopen

Optoelectronic Magneto coupling D DC DC

mA CAN

Pendulum

Oil chamber

Output

Supply

Redundant micro-electromechanic inclination system suitable for SIL application, i. e. IEC 61508

MEMS CAN LOW

CAN HIGH

Sensor A

C A

CAN interface

Sensor B

C B

CAN interface

Microelectromechanic sensor

CAN LOW

CAN HIGH

– Single-axis pendulum up to 360° – Dual-axis pendulum up to ± 60° – Angular accuracy ± 0,02° – Resolution up to 0,01° – Bus output CANopen

Supply

Specifications Measuring systems Models

Inductive

Series Single-axis pendulum transmitter / Dual-axis pendulum transmitter

Magnetic

PE 4000 X

PE-X/Y

PE-MR-X

PE-MR-X/P

Single-axis pendulum transmitter

Dual-axis pendulum transmitter

Single-axis pendulum transmitter

on request

redundant electronics

Redundant electronics Damping of pendulum

by silicone oil

Damping response

at 25° swing < 1 sec

Angular range

max. ± 45°

each axis max. ± 15°

up to 360°

Angular accuracy

< ± 0,5 %

< ± 0,2°

∞

14 bit

Resolution TC

0,05 % / 10 K

IP code (casing) Electrical connection

up to IP 68

up to IP 65

plug or cable

plug

plug M12x1

1 kg

1,5 kg

0,5 kg

CANopen

Weight Current output

4 - 20 mA, RL≤ 600Ω

Bus output

–

< 80 mA

< 120 mA

< 80 mA

firm adjustment

firm adjustment / CAN-Bus

key programming / CAN-Bus

1870 S10 …

1898 Z10 …

5790 Z02 …

Supply

18 - 33 VDC

Current consumption Signal adjustment Parent item

General Data Emitted interference

EN 61 000-6-4

Immunity to interference

EN 61 000-6-2

Voltage output

on request

Current output

3-wire system, 4-wire system on request

Temperature range

– 30° C up to +70° C

Casing material

aluminium, anodised, partly coated, special version: salt fog proof Hart-Coat coating

Test voltage

500 V, 50 Hz, 1 min

Special versions Tilt switch PE-MEMS with Contact and signal output 4 - 20 mA through

x² + y² (vector calculation)

Measuring systems Models

Series Single-axis pendulum transmitter / Dual-axis pendulum transmitter

Optoelectronic

Micro-electromechanic (MEMS)

PE-XA-X

PE-MEMS-X

PE-MEMS-X/Y

Single-axis pendulum transmitter

Single-axis pendulum

Dual-axis pendulum transmitter

by silicone oil

electronic

at 25° swing < 1 sec

adjustable > 0,5 sec by 90°

up to 360°

up to ± 60°

< ± 0,01 %

up to ± 0,1°

up to ± 0,02°

transmitter

Redundant electronics Damping of pendulum Damping response Angular range Angular accuracy Resolution TC IP code (casing) Electrical connection Weight

optional

12 bit

up to 0,01°

< 0,01 % / 10 K

0,05° / 10 K

up to IP 65

IP 65 up to IP 68

plug

flange plug and flange socket M12x1

0,4 kg

2,2 kg

4 - 20 mA, RL≤600Ω

Current output Bus output

CANopen

Supply

18 - 33 VDC

9 /18 - 33 VDC

Current consumption

9 /18 - 33 VDC

< 120 mA

Signal adjustment Parent item

firm adjustment

key programming / CAN-Bus

firm adjustment / CAN-Bus

1848 S10 …

1885 S12 …

Wiring

Three-wire

Four-wire

On request also available in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level) possible

GL certificate available on request

Models PE 4000 X

PE-X/Y 75

101

100,5 50,5

100

6,5

100 120 140

18,5

94 82 70

6,5

PE-MR-X

PE-MR-X/P

59,5

6,4

45째

Firm adjustment angular signal

6,4

Angular signal programmable

PE-MEMS-X/Y

PE-MEMS-X

Ø4.3

50 60

0% 100%

50 60

Ø4.3

PE-XA-X

20,8

84,5

M8x10

124,5

Measurement and Sensor Systems

Wind Sensor

Anemometer are used for detecting and, in connection with the appropriate indicator, monitoring a maximum wind velocity. They are used mainly in safety and monitoring systems of cranes and excavators, on ski-lifts and cablecars, wind energy plants as well as in meteorological stations. Two models are available. One with pendulum orientation, especially suited for the attachment on jibs of mobile cranes, and a common one, pedestal mounted or mounted on a vertical post.

Application range

Because of their particular capsuled assembling both versions, i. e. with magnetic measuring system as well as with generator, have proved to be very reliable – even under extreme environmental conditions. Cross arms – with rigid or springy bars – and crown are designed for a reliable outskirt area use. For applications in the temperature range down to minus 50°C there is optionally available a mounting arrangement for an electronic controlled heating device. For special applications high-quality surfaces and versions for anti-gas areas are available. The wind velocity indicators are optionally available with different analogue or digital outputs. The Indicator contains an electronic LED circular bar graph display with a maximum limiting position contact, adjustable from outside. The measuring value is represented in form of a green bar graph display. By a read-out potentiometer on the front side the limit value mark can be preselected within the chain of diodes. If the green shining actual value display passes over the red shining mark of the preselected limiting value, the colour of the actual value display changes to red. At the same time, the limit value relay switches over and signalises the passing over the maximum value by switching over a floating contact. The Switchgear is an electronic comparator, constructed as a plastic casing, surface-type, suitable for screwing or rail mount according to DIN 46277. Up to a maximum of four limit monitors can be integrated in one casing unit, their switching points can be adjusted separately by means of trimming potentiometers between 0 and 100 % of the input quantity. The output signals are available via floating relay contacts, which are either normally-closed or normally-open contacts.

270

Measuring principle

N S

G V

mA Magnet with sensor

DC generator

Accessories Measuring systems

Models

Type GA-dig-1Sez/56

Model type

Flush mounting casing

Front frame

72 mm x 72 mm

Actual value display

LED bar graph, green

Scale

0 - 40 m/s, 2 : 2 m/s N 4 - 20 mA, Ri 50 Ω S 18 - 33 V DC, < 200 mA C LED, edt

Magnetic

Input Supply Limit display

Floating reversing switch max. 30 V, max. 500 mA

Temperature range

-30°C up to +70°C

Test voltage

500 V 50 Hz 1 min.

Weight

0,5 kg

35 0

m/s

panel detail

Output

Supply

Limit value output

Indicator

The magnetic measuring system allows an absolute wear-free and non-contact signal recording, even reliable under extreme environmental conditions. A corrosion-resistant cross armsType R-V-2K-02/K16 Switchgear driven permanent magnet creates a signal change within the magnet sensor Switchgear Casingaluminium for installation on DIN rails Model inside type a generally closed located casing. 4 - 20 mA, Ri 50 Ω

Input

110

A downstream processor converts the magnet pulses into an analogue 18 - 33 V DC, <100 mA Supply measuring signal of e. g. 4 - 20 or digitally coded (pulse output or CAN 2 normally closed or normally open contacts Output signal). max. 30 V, max. 500 mA

Switching point preselection

Separately by trimming potentiometers between 0 and 100% each

Temperature range

-30°C up to +70°C

Test voltage Tacho-Generator

500 V 50 Hz 1 min.

Weight

0,3 kg

6,5

Speisung

6,5

R-V-2K-02/K16

Grenzwert 2 Grenzwert 1

Istwert

Grenzwertvorwahl

Terminal pin assignment Preselection of limit value

Anemometer

Output

40 m/s G

Diode display

m/s max.

max.

min.

Tacho-Generator

A tacho-generator incorporated mA into an aluminium casing is driven by the 9 5 + + wind speed. Output signal, being- proportional to the wind 8speed is4 taken in17 18 U form of a voltage 0...3,4V in two-wire 4...20circuit. mA min. 24V DC B

28 27

max.

17 18 19

max.

UB 24V DC

Heating optional

Output 0...3,4V

Output 4...20mA

Heating 24V, 300mA

Input

Supply 18...33V DC

Limit values

Input

Limit values

Supply 18...33V DC

71 3 7

Specifications Electrical data N

Measuring system Article number

Magnetic

Tacho-Generator

2028S02-…

2028S22-…

IP code (casing)

IP66

IP64

plug or cable

0 - 40 m/s (up to max. 50 m/s on request)

Electrical connection Measuring range Current output

4 - 20 mA, RL≤600 Ω

Voltage output

0 - 10 V, RL≥10 kΩ

Digital output

CANopen

Pulse output

customized

DC generator

0 - 3,4 V at 0 - 40 m/s at RL= 500 Ω

Supply

18 - 33 V DC

Casing material

aluminium, grey coated

Cross arms Heating device

stainless steel

with thermostat for temperatures up to -50°C

General data

Temperature range

-30°C up to +70°C

Weight

0,8 kg (with pendulum 1,2 kg)

Test voltage

500 V, 50 Hz, 1 min

Immunity to interference

EN 61 000-6-3

Transient emissions

EN 61 000-6-2

Shock

50 g, 6 ms

Vibration

4 g Sinus 5 - 100 Hz

Available in ex intrinsically safe version.

Type designation code Anemometer AN-60- _ /MH- _ _ _ / _ / _ /02

Circuit

[ _ ; _ _ m/s ] max. speed K : cable S: plug o: without H: heating device EEx: explosion-proof F: springy S: rigid 2L: 3L: 4L: CAN: IMP: SPA: GEN:

2 wire circuit 3 wire circuit 4 wire circuit CAN-output pulse output voltage output generator

Z: central fastening P: version with pendulum 4 72

2-wire

3-wire

4-wire

Models Models Centralfastening fastening(pedestal (pedestalfor forvertical verticalpost postmounting) mounting) Central

156,5 156,5

∅46 ∅46

R60 R60

27 27

12,5 12,5

∅45 ∅45

∅49 ∅49 ∅70 ∅70

Pendulum(wall (wallbracket) bracket) Pendulum

292 292

Tk Tk 40 40 50 50

92 92

∅ ∅ 46 46

R60 R60

13 13

∅ ∅ 60 60

165 165

100 100

25 25

73 55

Model types Rigid cross arms

Rigid cross arms are absolutely rigid and of stainless steel. They are normally used for the wind speed measuring.

Springy cross arms

Springy cross arms Rigid arms are replaced by springy cross arms in order to avoid mechanical stress mainly occurs in cranes and excavators. Springy cross arms are mostly used in anemometers with pendulum orientation.

Heating unit inside

Heating unit inside the cross arms bearing An electronic controlled heating unit activated at +5 degrees is concerned. Available for both anemometer designs. The heating with a power of 5 W is either fed by supply voltage or separately according to customer request.

6 74

Accessories Measuring systems Type GA-dig-1Sez/56

Model type

Flush mounting casing

Front frame

72 mm x 72 mm

Actual value display

LED bar graph, green

Scale Supply

0 - 40 m/s, 2 : 2 m/s N 4 - 20 mA, Ri 50 Ω S 18 - 33 V DC, < 200C mA

Limit display

LED, edt

Limit value output

Floating reversing switch max. 30 V, max. 500 mA

Temperature range

-30°C up to +70°C

Test voltage

500 V 50 Hz 1 min.

Weight

0,5 kg

DC 20

35 0

m/s

panel detail

Output

Supply

Input

Indicator

Indicator Magnetic

Models

The magnetic measuring system allows an absolute wear-free and non-contact signal recording, even reliable under extreme environmental conditions. A corrosion-resistant cross armsSwitchgear driven permanent magnetType creates a signal change within the magnet sensor R-V-2K-02/K16 Switchgear located inside a generally Casing closedforaluminium casing. Model type installation on DIN rails

110

Input - 20 mA, Ri 50 Ω A downstream processor 4converts the magnet pulses into an analogue Supply 18 - 33 V DC, <100 mA measuring signal of e. g. 4 - 20 or digitally coded (pulse output or CAN Output 2 normally closed or normally open contacts signal). max. 30 V, max. 500 mA

Switching point preselection

Separately by trimming potentiometers between 0 and 100% each

Temperature range

-30°C up to +70°C

TestTacho-Generator voltage

500 V 50 Hz 1 min.

Weight

0,3 kg

6,5

Speisung

6,5

Grenzwert 2

R-V-2K-02/K16 Istwert

Grenzwertvorwahl

Grenzwert 1

Terminal pin assignment Preselection of limit value Output

Anemometer 40 m/s G

Diode display m/s max.

min.

max.

Tacho-Generator

A tacho-generator incorporated into an aluminium casing is driven by the mA 8 9 4 is 5 taken17in 18 - proportional to the wind wind speed. Output signal, being speed + + U form of a0...3,4V voltage in two-wire circuit. 4...20 mA min. B

24V DC

28 27

max.

17 18 19

max.

UB 24V DC

Heating optional

Output 0...3,4V

Output 4...20mA

Heating 24V, 300mA

Input

Supply 18...33V DC

Limit values

Input

Limit values

Supply 18...33V DC

75 73

Measurement and Sensor Systems

Set-point adjusters and Motor-driven potentiometers

For presetting of reference variables in analogue computing and regulating circuits, set-point adjusters are used as control desk instruments in flush mounting format or motor-driven potentiometers are used for switch cabinet mounting. For providing the set-point output, they contain mainly single or multiple ganging potentiometers with resistance output and with current or voltage output respectively, associated with a built-in signal converter.

Application range

Inductive transducer systems with current output or optoelectronic systems with digital output are available as well. All types of transducer systems can be equipped with floating reversing switches for end-point limitation. The presetting of the set-point is carried out mostly by hand with a rotary type control knob on a dial of flush mounting instruments or carried out with motor-driven potentiometers, additionally by means of set pulses with a d.c. motor or an a.c. motor (synchronous motor). Graduation of the scale, scale angle and colour of the scale are optional according to user requirements. Motor-driven potentiometers are mostly used as set-point adjusters in regulating circuits. Frequently they are used as signal converter as well, for instance as – current/voltage-to-resistance converter – measured value memory or measured value delay unit – servo system in compensating circuits for analogue indicators Especially for servo systems, the motor-driven potentiometer of series M7-G3O-PK613 serves in transformers or indicating instruments. In connection with an appropriate servo-amplifier, inexpensive high precision indirect-acting measuring instruments can be realized easily for indicating purposes, for instance in

Design example Manual adjustment

– large-scale indicators for the display of braking force in motor vehicle operational monitoring systems

Motor adjustment

M mA

Down

Up Motor voltage AC or DC

Resistance output

Switch circuit output

Voltage or current output

Specifications Potentiometers E

Series

S A

PW309*

PW613

PW620

PW70

PW100

Angle of rotation

340°

345°

Resistance value

max.10 kΩ

max. 10 kΩ

max. 50 kΩ

max. 100 kΩ

Linearity

± 0.5%

± 0.3%

± 0.2%

± 0.1%

Multiple design

two-fold

six-fold

with signal converter Series

PW613 Mu

PW620 Mu

Output

0 / 4 - 20 mA

0 / 4 - 20 mA or 0 - 10 V

600 Ω

600 Ω / Load min. 2 kΩ

18 - 33 VDC

Burden max

Supply

* only for set-point-adjusters size 48 x 48 mm

Driving motors Synchronous motor type M4

Motor voltage

24 V, 48 V, 110 V and 220 VAC

Frequency

50 or 60 cps

Rotational speed

at 50 cps 250 rpm, at 60 cps 300 rpm

Gear

designed for standard running periods 15, 30, 60, 120 sec.

DC motor, type M3 and M7

M -

Motor voltage

6 VDC, 12 or 24 VDC via voltage divider

Current consumption

6 mA approx. 30 mA

Nominal speed

approx. 3600 rpm at 6 V

Gear

designed for standard running periods 15, 30, 60, 120 sec.

Gears and control time The control time for a signal to rise from 0 to 100% defines the speed increasing ratio of the gear. At set-point adjusters, the standard running periods are 15, 30, 60 or 120 sec. Other running periods are possible.

At motor-driven potentiometers of gear series G30 the standard running time is approximately 1 sec. for applications in a follow-up system3).

1:X

At motor-driven potentiometers of gear series – D – the regulating time can be chosen from approx. 10 sec. to max 24 h.

Switches Set-point adjusters contain in most cases only two switches for endpoint limitation. Starting with size 96 x 96 mm, max. 6 cam-operated switches are possible. Motor-driven potentiometers can be equipped either with two permanently adjusted limit switches or with switches arbitrarily adjustable by cam discs – up to 6 switches at maximum.

Switches Switching voltage

250 VAC

30 VDC

Switching current

3 A, inductive load

Switching hysteresis

< 1°

1) All potentiometers can be equipped with any resistance value, angle of rotation, taps and short circuit sections. 2) Also available with built-in controller boards for adapting the running period between 1 and 100 sec. by means of a trimming potentiometer. 3) Also available with mounted servo-amplifier for follow-up systems.

Models

of set-point adjusters Set-point adjuster

8 1

0 10

Flush mounting formats according to DIN 43 700 General data

Size of frame

48 x 48

72 x 72

96 x 96

144 x 144

Dimension A

□ 48

□ 72

□ 96

□ 144

Casing

sheet steel

Bezel

plastic

Panel cut-out

□ 45.5

Dimension B

□ 68

□ 92

□ 138

Casing degree of protection

frontal IP 44, rear side IP 10 terminal block – 30 to +70°C

Dimension C*

Electrical termination

Casing key

Temperature range

* Standard length

Testing voltage

550 V, 50 cps, 1 min.

EMC-Test according to

DIN EN 61 000-6-4 DIN EN 61 000-6-2

Scale colour

white*

Graduation mark colour

black*

* Other colours on request

Terminal connecting plan

1. Pot

M 8

2. Pot

Example with signal converter

Limit switch 0%

100 %

M mA 2

Motor voltage

R - output

17 18 19

27 28 29

Switch circuit output

- 24 + 25 Voltage or current output

Design varieties of scales Standard designs

Examples

60 70 80

0 10

9090

0 100

100

Scale B B = scale + pointer disk, covered by a sight glass

Scale C C = scale of standard design, no sight glass

Designs for marine applications

Examples

PS 40

STBD 40

20 80

100

120

120 140

160

180

160

for instance rudder angle selection – with rotary type control knob Other marine design varieties – course selector

140

for instance rudder angle selection – with hand wheel Other marine design varieties – engine room telegraph

Models

of motor-driven potentiometers M 7 – G 30 – PW 613 20

26.15

7.87

6h7

bl ge rt 100

120°

7.87

PW 613 - ...

15.5

16.2

This series is used only as servo system in a bridge circuit or compensating circuit

M 4 – D – PW 620 MU 80

PW 620 .../ MU ... Rate of rise Output

Zero

Angle of rotation

789

51.5 88.5

5.5

2 3 45 6

CDE

Supply F01

16.5

Standard series with resistance, voltage or current output

M 4 – D – PW 70 M… / 6SEN Set of camoperated switches

52.8

Ganged potentiometer

Length according to assembly

Synchronous motor

Gear

5.5 56.5

16.5

75 86

Standard series with single-gang or ganged potentiometer with adjustable cam-operated limit switches

Accessories Servo amplifier Vi20-1/01

Technical data

50.5 20

Servo amplifier

Model

printed circuit board

Type

V-i20-1/01

Running period

Input

– for instance 0 - 20 mA, Ri 50Ω,

for instance 0 - 10 V, Ri 10 kΩ/V

input

Output

appropriate for motor-driven potentiometer

Supply

20 - 30 VDC, 40 mA

Notice

input and supply have to be electrically isolated

supply

3.2 height 20 mm

primary shaft, for instance arbour of the pointer

Types – explanations S – PW…70

B / P53

Casing key Scale type Potentiometer type Set-point adjuster (hand control) SM3

Set-point adjuster with DC-Motor

SM4

Set-point adjuster with AC-Motor

– PW620 – Mu

Potentiometer with current output

/ 2SF /

Two permanently adjusted limit switches

/ 2SEN /

Two cam-operated limit switches

Measurement and Sensor Systems

Joystick

Hydraulically operated control equipment, e. g. on – – – –

Construction and drilling vehicles Cranes and excavators Lifting devices and conveying equipment Ships and offshore facilities, etc.

Application range

are to an increasing extent controlled by electronic means nowa-days. This is the application range – in consideration of the extreme conditions of use – which the control transmitters ST2000 are especially designed for. Corresponding to the lever displacement, they provide a direction dependent switch and control signal output for both axes x and y. Other control commands can be initiated by actuating the control elements integrated in the grip handle of the control stick. Wear-free and non-contacting inductive or magnetic systems are used as primary elements of the measuring system. An additional cost-effective option with resistance output is also available. They are available as uniaxial and dual axis transmitters. The integrated electronic circuit provides for control purposes on its output per axis either a current or a voltage signal (analogue) and with CANopen interface (digital) respectively also redundant for security relevant applications according to IEC 61508 SIL (Safety Integrated Level) and ISO 13849 PL (Performance Level) respectively. Transmission protocol according to user requirements. For direct drive of hydraulic servo valves the inductive control system can also be equipped with an integrated power electronics with pulse-width-modulated output current up to 1000 mA.

Measuring systems

N S

mA Potentiometric

284

Inductive

Magnetic

System versions

break-before-make zero position and direction contacts

Zero

Direction

4xM5

CAN Interface

76,4

127

View X

uniaxial and dual ST-MH/GS 80axis transmitter lever displacement ± 20° View X non-contacting control system X output: analogue or digital zero position and direction signals via break-before-make contacts (also electronically) 76,4 92

– – – – –

ST-MH/GS 80 Inductive

CAN L/H

Analogue or digital signals

CAN L/H

80 80

– uniaxial and dual axis transmitter – lever displacement ± 30° – non-contacting control system with completely encapsulated electronic circuit – output: analogue or digital – direction signal electronic

Magnetic Messprinzip Channal A

Channal B

CAN

Y X

CAN Ball handle

CAN L/H

Analogue or digital signals

L/H

Standard handle

– – – –

uniaxial and dual axis transmitter lever displacement ± 20°; ± 30° switching: 0 - up to ± or V-characteristic resistance output with 2 or 5 kΩ – without zero position and direction signal

Potentiometric ST-W/GS 82 View X

4xM5

Resistance output

76,4

Course of analogue control signals – Examples ± Signal mA

10 6

20 16

12 20

6 10

8 4

e.g. with ball handle -20°

V-characteristic

± Signal 20 12

0°

20°

-20°

Opposite characteristic +

20 16

20°

-20°

12 8

0°

20°

-20°

4 0

0°

20°

85 3 7

Specifications Models

Series Article main number

ST-MH/GS 45

ST-MH/GS 52 ST-PK/GS 52

ST-MH/GS 60 ST-PK/GS 60

ST-W/GS 78

ST-MH/GS 80

ST-W/GS 82

3585Z01…

3550Z50…

3550Z01…

3495Z…

3497Z…

3498Z…

–

Uniaxial system x or y

–

With lever link x or y

–

Dual axis system x and y

–

Triple axis system

–

± 20°

± 30°

± 20°

Lever-return with locking disk and brake

–

System version potentiometric

–

Lever displacement Lever-return to central position by spring

– –

–

magnetic –

inductive Signal output

–

– –

–

analogue –

–

digital Zero position and direction signals electronic

–

switch

–

IP 65*

IP 68*

IP 65*

0,2 kg

0,15 kg

0,2 kg

–

IP 65*

2 kg

Mechanical data Casing material alu anodised Plastic molded recess, Noryl Bellows, Simrit 42CR 784 IP code of casing Electrical connection cable or plug Weight

* up to IP 67 available (special version)

On request also available in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level) possible

Electrical data

General data 4 - 12 - 20 mA, ± 20 mA, RL≤ 600Ω

Temperature range

Voltage signal

0 - 10 V, ± 10 V, RL≥ 10 kΩ

Test voltage

500 V, 50 Hz, 1 min

Resistance output

2 or 5 kΩ ± 20 %, Lin ± 1 %, with center tapping each

Transient emissions

EN 61 000-6-4

Digital output

CANopen safety, redundant according to IEC 61508 SIL2

Interference resistance

EN 61 000-6-2

Zero position and direction signal

electronically: PNP max 24 V, 30 mA, short-circuit proof

Shock

50 g , 6 ms

mechanically: break-before-make contacts, max 30 V, max 3 A

Vibration

5 - 200 Hz, 10 g

Supply

18 - 33 VDC, redundant 2 x 18 - 33 VD

Analogue output current signal

486

– 30° C bis +70° C

Specification of control handle

Electrical connection

dead man's button and vibrator via led-through stranded wires (length according to requirement)

14,5

with pushbutton, non-locking rocker actuated switch, adjusting wheel

18,2

Assembly variants

1,5

Multifunctional control handle ST 2000

Handle assembly

Data of adjust wheel 5 V, 12 V or 24 V

Output signal

0,5 V up to 4,5 V

Angel of adjusting wheel

± 30°

Versions

elastic (center position) or non-elastic

Temperature range

– 30° C up to +70° C

IP code

IP 65

127

Operating voltage

Basic measurements of switch units

M14

Switch data IP code

IP 67

Voltage

max 30 VDC

Current

max 250 mA, contact material silver

Mechanical actuating cycles

max. 106

Temperature range

– 30° C up to +70° C

Vibrator data

Voltage

24 VDC, coil resistance 160Ω

Frequency

max 25 Hz

Duty cycle

100 %

Further assemblies and handle designs on request.

View X

133

Capacitive field

View X

Capacitive effect

Multifunctional control handle ST 2010

M14

ø70

87 5

Models ST-MH/GS 45

ST-… /GS 52 View X

28 3

48 57

4xM3x5 Tread fastening

View X

3...10mm Mounting plate: provided by customer

4x 4.2

ST-MH/GS 52 ST-PK/GS 52

ST-W/GS 78

77,5 4x 7

View X

100

View X

127

ST-… /GS 60

4x 3,4

78 60

ST-MH/GS 60 ST-PK/GS 60

688

e.g. with standard handle

System versions

76,4

break-before-make zero position and direction contacts

4xM5

Zero

CAN Interface

4xM5

Direction

CAN Interface

ST-MH/GS uniaxial and 80 dual axis transmitter lever displacement ± 20° View X X non-contacting control system output: analogue or digital zero position and direction signals via break-before-make contacts (also electronically)

127

View X

– – – – –

76,4 92

ST-MH/GS Inductive 80

CAN L/H

Analogue or digital signals

CAN L/H

80 80

Magnetic Messprinzip Channal A

CAN

Channal B

CAN

Y X

Ball handleCAN

Standard handle

CAN L/H

Analogue or digital signals

L/H

– – – –

uniaxial and dual axis transmitter lever displacement ± 20°; ± 30° switching: 0 - up to ± or V-characteristic resistance output with 2 or 5 kΩ – without zero position and direction signal

Potentiometric ST-W/GS 82 View X

Resistance output

Y 4xM5

76,4

Course of analogue control signals – Examples ± Signal mA

10 6

20 16

12 20

6 10

8 4

e.g. with ball handle -20°

V-characteristic

± Signal 20 12

0°

20°

-20°

Opposite characteristic +

20 16

20°

-20°

12 8

0°

20°

-20°

4 0

0°

20°

89 73

Measurement and Sensor Systems

Pedal Actuated Transmitter

Hydraulically actuated controlling equipment, for example in – Construction and drilling vehicles – Cranes and excavators – Wheel loaders and lifting platforms – Forklifttruck and rack feeder are controlled to an increasing degree electronically nowadays.

Application range

Especially for these applications (under consideration of extreme operating conditions) our pedal actuated transmitters of series FS2000 were designed for. They allow the output of electrical control signals according to the pedal move. Signal is carried out via wearless non-contact magnetic systems. Control signals are output either analogue (4 - 20 mA, 0 - 10 V) or digital (CANopen interface) by means of an incorporated electronics. For security-relevant applications according to IEC 61508 SIL (Safety Integrated Level) respectivly ISO 13849 PL (Performance Level) all models are available with redundant interfaces.

Measuring principle

CAN

N S

CAN L/H

CAN

Analogue or digital signal

CAN L/H

Specifications System versions Models

Series

Magnetic systems

FS - S

FS - P

FS - G

FS - W

Electrical data Output signal

2 x 4-20 mA, opposite signal

max. 600 Ω each

Burden

2 x 18-33 VDC

approx. 80 mA each channel

Supply Current consumption Digital output

CANopen

2 x 18-33 VDC

approx. 80 mA each channel

Alu, passivated

IP 68

Plug or cable

Output signal Supply Current consumption Mechanical data Material IP code (casing) Electrical connection Angle of pedal

approx. 12°

Actuating force Weight Temperature range Vibration Shock

20°

20 N

24°

20 N

20 - 30 N

1000 g

1000g

1300 g

-30°C up to + 70°C

5...200 Hz, 10g

50g, 6ms

General data

Test voltage

500 V, 50 Hz, 1 min.

EMC

according to DIN 61 000-6-4, DIN 61 000-6-2

Redundant control systems according to IEC61508 (e.g. SIL2) and CANopen safety available

Opposite signal mA 20

4 0

e.g.12

On request also in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level)

Models FS - S

FS - P

90,5

10,8

ca.117

144

91 70

14/8 deep/ 8,5

FS - G

24° 4°

ca .12 °

181 160

14/8 deep/ 8,5

181 160

FS - W

211

220

14/8 deep/ 8,5

91 70

10,8

14/8 deep/ 8,5

70 91

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (0 30) 62 91 - 1 Fax +49 (0 30) 62 91 - 277 info@fernsteuergeraete.de www.fernsteuergeraete.de 4

Kablow

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 - 3 D-15712 Königs Wusterhausen Phone +49 (0 33 75) 269 - 0 Fax +49 (0 33 75) 269 - 277

-100%

032012

4°

12°

+100%

Berlin

20°

70 °

10,8

160 181

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (0 62 52) 99 50 - 0 Fax +49 (0 62 52) 72 05 - 3

Measurement and Sensor Systems

Signal Indication

For indication of process parameters and identification of measurand tendency (trend monitoring) for the most part analog indicators in form of circular scales direct-reading instruments or bar graph displays are used. Analog indicators contain motor-driven potentiometers as measuring system that can be designed as bridge or balancing circuit accepting resistance, current or voltage inputs.

Application range

Such systems provide the design of any scale angle, exceeding the full range of 360° shaft rotation as well e.g. for indicating wind direction or the position of a variable-pitch propeller on ships. Rotary magnet systems in combination with a threefold tapped potentiometer represent an electrically simulated shaft, allowing a signal indication exceeding 360° as well. All analog indicators are available with circular, square and rectangular casings both for wall and for flush mounting, standard sizes range from 48 mm x 48 mm to 1 m x 1 m. According to the type of measurement and signal indication, all displays can be provided with single-coloured or multicoloured – also illuminated - scales, pointer reading angles and pivot points of any Design. Indicators with two or more measuring systems, e.g. for coarse and fine indication as well as indicators with displays on both sides are also available. Indicators with motor-potentiometers containing tapered function windings offer a linear scale representation of nonlinear measurands. Additional models are: – coordinate displays for indicating value and direction of a platform's inclination, measured by means of transducers with dual axis pendulum systems – high precision PTB-approved indicators with wire strain gauge input for weight indication on weighing machines for building materials – double indicators for display of Vnom and Vact speed on rail vehicles – heeling angle indicators to display the position of a shipload – special-purpose indicators for applications on cranes, excavators, ships and offshore facilities Further information on request!

Measuring systems Compensating measuring system

Rotary magnet system Fine scale

Coarse scale

Supply

Input mA V DMS PT 100 Electrically simulated shaft (e.g. fine-coarse indication)

Specifications Input values - examples

Supply

Input

Potentiometer

Wire strain gauge

Resistance thermometer

Dial illumination

Data storage (max. hold)

Options Current or voltage

Self-balancing potentiometer unit for indication of all measurands represented by a resistance, current or voltage variation

Electrical data

MKO

MKP

Resistance input

0 -10 Ω up to 0 -10 k Ω

Current input

0 - 10µ A up to 0 - 10 A

Voltage input

0 - 10 mV up to 0 - 300 V ± 0,5%

Accuracy

± 0,1%

Pointer angle

up to 360°

max. 350°

Setting time

approx. 1 sec.

18 - 33 VDC or 230 VAC

Supply

–30°C up to +70°C

Temperature range

Application examples

Transducer

Receiver

Supply

Wind direction

Valve position

Engine position

Rudder angle

Rotary magnet systems for indication of all measurands that can be determined by means of a potentiometer

Electrical data

Resistance input

DE*

Pointer angle Setting time Accuracy Supply

potentiometer circuit 703 rotatable up to 360° approx. 0,1 sec.

approx. 0,5 sec.

± 2°

± 3°

supply (transducer side)12 or 24 VDC

Temperature range

–30°C…+70°C

*Degree of protection EEx also available

Signal indication Scales examples Scales of analog direct reading meters

Scales of analog LED-Displays

Models Casing material

sizes according to DIN large formats

plastic or steel sheet steel sheet

Casing degree of protection

frontal

IP 54 IP 10

Bezel

plastic

terminal side

Dimension A 48 72 96 144

large formats Al, varnished coating Electrical termination

terminal block 1,5 mm²

Temperature range

–30°C up to +70°C

DIN flush mounting formats

Large formats

Panel cut-out

Dim. A 192 288 480 768 1000

Berlin

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (0 30) 62 91 - 1 Fax +49 (0 30) 62 91 - 277 info@fernsteuergeraete.de www.fernsteuergeraete.de 4

Kablow

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 - 3 D-15712 Königs Wusterhausen Phone +49 (0 33 75) 269 - 0 Fax +49 (0 33 75) 269 - 277

Dim. B 182 268 460 748 980

Panel cut-out 45,5 68 92 138

Dimension B Dimension C 50 5 50 5 100 5 100 7

120

T x M6 4 8 12 12 16

Dim. A 230 280 440 640

Dim. B 210 260 420 620

T x M6 4 4 6 8

032012

Mechanical data

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (0 62 52) 99 50 - 0 Fax +49 (0 62 52) 72 05 - 3

Measurement and Sensor Systems

Signal Indication

100

Berlin

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (30) 62 91 - 1 Fax +49 (30) 62 91 - 277 Headquarter in Berlin

Kablow

Factory in Kablow

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 -3 D-15712 Königs Wusterhausen Phone +49 (33 75) 269 - 0 Fax +49 (33 75) 269 - 277

Heppenheim

Factory in Heppenheim

info@fernsteuergeraete.de www.fernsteuergeraete.de 8

101

112010

072015

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (62 52) 99 50 - 0 Fax +49 (62 52) 72 05 - 3