Stonewood Stack Technical Guide by Fiberesin

TECHNICAL GUIDE

STORAGE AND HANDLING INSTALLATION EQUIPMENT STONEWOOD STACK INSTALLATION STONEWOOD CLIP INSTALLATION CLEANING AND MAINTENANCE www.stonewoodpanels.com | Phone: 262-567-4427

Table of Contents Overview.................................................................................................................3 Panel Installation Overview...............................................................................4 Care, Handling and Storage................................................................................5 Installation Equipment........................................................................................6 Cutting Guidelines................................................................................................7 Stonewood Stack Parts Overview.......................................................................................9 Step-by-Step Installation Guidelines..............................................12 Stonewood Clip....................................................................................................15 Parts Overview.....................................................................................17 Step-by-Step Installation Guidelines..............................................20 Cleaning and Maintenance................................................................................24

Installation Overview About Stonewood Exterior Planks Stonewood Exterior Architectural Planks (Division 07-42 Solid Phenolic Exterior Wall Cladding) are solid phenolic panels manufactured by Fiberesin. Planks are installed using Exposed Fastener System (EF), Concealed Fastener System (CF), Stonewood Stack (SS), or Stonewood Clip (SC). Other systems maybe used that meet the required criteria outlined on Stonewoodpanels.com. To meet the local building code, building professionals should be consulted for the final layout of the fastening/ attachment plan of Stonewood Panels to the substructures. Removable Peel Coat

Composition, Protection and Weathering Stonewood is manufactured with a core of phenolic resin impregnated kraft paper and a decorative pattern. These layers are compressed at high pressure and temperature creating a highly durable, non-porous plank. The plank is further safeguarded by a UVprotective layer and a clear peel coat for shipping and handling.

UV Layer Decorative Pattern Phenolic Core

The exposed plank edges and the horizontal reveals — between the planks—are the natural core of the phenolic plank. As the natural core ages it will develop a patina, turning from dark grey to light grey.

Ventilated Facade A ventilated façade requires unobstructed continuous air flow for proper performance. The sub-framing used to create the air flow cavity must be installed in a vertical direction. Installation should not allow for standing water to accumulate anywhere on the plank surface. If conditions require horizontal battens, weep holes are required.

3/8”

Plank-to-Plank Joints

Maintain a minimum distance of 3/8” between planks to accommodate hygrothermal movement of the planks.

3/8”

Plank Installation Overview Stack and Clip Plank Weights Height

Weight Per Plank

8”

11.5 lbs.

12”

17.5 lbs.

16”

23.7 lbs.

*all planks are 5/16” thick and 96” long.

96”

5/16”

Single-sided Planks

Planks are NOT identical on both sides. The Front Side faces outward (away from the building) and has the removable Peel Coat. The Back Side is designated with a factory label.

Back side designated with factory label

Remove Peel Coat PRIOR to vacating installation premises.

It may appear that both sides are identical, the Back Side could have minor imperfections, and therefore should never face the outside of the building. The construction buildup is identical, providing uniform balance and weather/UV protection. Installers are responsible for making sure that the (Front) side is visible and removing the Peel Coat AFTER installation.

LIMITATIONS Stonewood Architectural Planks are designed to be installed on a continuous substructure. Planks are not to be installed such that they span areas where there is a discontinuity in the substructure, such as vertical or horizontal expansion joints. It is the responsibility of the project designer to ensure that planks do not span these substructure discontinuities.

exterior/Interior panels care, handling and storage

Material Receipt • Verify condition of package. • All product is quoted FCA factory. If there is visible damage, it is the responsibility of the buyer to file a freight claim for any damage within 24 hours of receipt.

Packaging and Moving • Keep panels on pallets. • Fasten panels using straps within vehicle. • Protect edges with packing material such as: corners/blanket.

Handling of Exterior Panels • • • •

Do not scratch the UV protective surface during handling, machining and installation. Panels are shipped with protective foam dividers or Clear Peel Coat between each panel. Always use the foam dividers or ensure Peel Coat is intact when stacking panels. Keep foam dividers or Peel Coat in place until ready to install.

Storage • • • • •

Keep load stored within outer wrap until use. Keep panels dry, by storing indoors, in original packaging until installation. Remove pallet straps once load is moved to storage area. Store panels flat, on a smooth, dry surface—ensure there are no bends or bowing in the load. Reseal protective wrap if partial load is used.

Clear Peel Coat on Exterior Panels • • • •

Peel Coat is intended to protect the surface of panels during transportation and fabrication. Peel Coat is not intended for long term storage. Hot/cold temperatures may affect removal of the Peel Coat. IMPORTANT: Remove Peel Coat AFTER Installation • • • • •

Do Not store panels on edges or uneven surfaces. Do Not let panels slip or slide into each other. Do Not store directly on concrete floors as moisture may migrate. Do Not store under heating or air conditioning units. Damage resulting from improper storage or handling will void the warranty .

Exterior Single-Sided Panels Panels are NOT identical on both sides. The Front Side faces outward (away from the building) and has the removable Peel Coat. The Back Side is designated with a factory label. Installers are responsible for making sure that the Front side is visible. Back side designated with factory label

Remove Peel Coat AFTER Installation

Installation Equipment Planks can be field cut to a specific length with the correct equipment. Using improper tools or blades will negatively affect the long-term performance of Stonewood Planks and possibly void the warranty.

General Safety • Wear appropriate personal protection gear such as safety glasses and ear protection. • Always follow manufacturer equipment and/or tool safety recommendations. • Read and follow instruction manual before beginning work. • Ensure all tools are properly grounded, never remove the third prong. • Do NOT use electric power tools in a damp or wet area. • Do NOT force tools or attachments to a job it was not designed to perform.

• Safety training, knowledge and product use is the responsibility of the facility owner, employees or designated contractor team(s).

Required Equipment—Cutting

Festool 55 REQ Plunge Cut Track Saw or equivalent

Use track saw guide rails to improve cut accuracy and protect panel surface

Festool 496309 blade or Aluminum/ Plastic saw blade equivalent

Set up guide rails, and support panel on appropriate supports

Best Practice Cutting Guidelines • Place planks on a support panel for all cutting and drilling • Square planks before cutting using rail guide • Set-up Festool or similar track saw and planks on appropriate cutting surface, allowing for exact squaring of each panel before cutting • Make required cut • Inspect edge for smooth finish. Chipping or burring may indicate a new blade is required.

• Do NOT remove Peel Coat • Do NOT cut panels with: jigsaw, circular saw, or table saw • Do NOT use sand paper to smooth out edges

Chamfer Ends • Planks arrive with .015” chamfer edge • Field cut edges MUST be re-chamfered to .015” • Use 45° bit Hand Router test with scrap piece to set and test router depth to match factory chamfer • Use a soft brush to remove sawdust and debris from plank, taking care not to scratch plank View Chamfer video at stonewoodpanels.com

The Stack plank kerf or Clip plank lap joint CANNOT be reproduced in the field. Stack and Clip plank MUST be ordered directly from the factory. Any attempt to reproduce the kerf or lap joint will result in a voided warranty.

! 7

Parts Overview

CRB40

Horizontal Bottom Termination Plank Attachment

CRB41

Horizontal Top Termination Plank Attachment

EFEB

Shim ¼”

Vertical Termination Edge Closure

CRB43

Soffit to Fascia Transition Closure

Shim Provided By Installer

EFCB

Vertical Outside Corner Closure

CRHB

Horizontal Intermediate Plank Attachment

CRB42

Horizontal Closure at Edges

EFB04

Vertical Inside Corner Closure

SEAL BOND 105 Fixed Point Sealant

Stack Planks Stack Planks are available in 3 heights: 8”, 12”, 16” (nominal). All planks are 5/16” thick x 96” long. Planks are cut to length in the factory or field.

Stack 16

Stack 12

Stack 8

15 3/4”H x 96”W, 5/16”D

11 5/8”H x 96”W, 5/16”D

7 5/8”H x 96”W, 5/16”D

96”

5/16”

Important Note: The stack plank kerf CANNOT be reproduced or added in the field. Stack planks MUST be ordered direct from the factory. Any attempt to reproduce the kerf will result in a voided warranty.

Part Placement Overview

Stonewood Stack Fixed Points All Stonewood planks must have a fixed point in the center of the planks. Apply at the CENTER of EACH Stonewood planks a 1/2” long bead of Seal Bond 105 between the fastening hardware and planks. Sealant is shown in green for visual purposes only. Seal Bond 105 is black. Indicates required fixed points.

CRB40

Horizontal Bottom Termination Plank Attachment

CRB41

Horizontal Top Termination Plank Attachment

CRB42

Horizontal Closure at Edges

CRHB

Horizontal Intermediate Plank Attachment

EFEB

Vertical Termination Edge Closure

Shim ¼” Shim Plank Attachment, Provided by Installer

Seal Bond 105 Fixed Point Sealant

Step-by-Step Installation Guidelines

Ins

les

1. Starting at the bottom of wall install CRB40 a minimum of ¾” above grade for year round air flow. CRB40 must be LEVEL and FLUSH. Ensure fasteners are attached every 16” or less.

ten

s ll fa

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min. 3/4”above grade gap

2. When 2ea CRB40 rails come together make V-cut. CRB40 V-cut

EFEB

CRB40

EFEB rails provide support and closure for Stack Planks at end-of-run, corners and windows. View details for corners, soffits, fascia at Stonewoodpanels.com

Notch

3. Install EFEB vertical rails. Field cut notch in CRB40 where it intersects the EFEB. Remove debris

Step-by-Step Installation Guidelines

4. Install either a Stack8 or Stack12 plank at the bottom. Ensure kerf is fully engaged along the CRB40 rail.

Important Note: The bottom plank must be either a Stack8 or Stack12 plank. 4.a At the CENTER of each plank apply a 1/2” long bead of Seal Bond 105 between the fastening hardware and plank to create the fixed point. Note: Sealant is shown in green for visual purposes only. Seal Bond 105 is black.

Shim CRHB

5. Install CRHB horizontal rail with ¼” shims at EACH fastening point (every 16” or less), along the top of the Stack Plank. Shims create the ¼” required air flow behind all planks. Always level and flush CRHB.

Step-by-Step Installation Guidelines 6a. Ensure Stack Plank kerf is fully engaged along the CRHB rail. 6b. Use a 1/8” shim (provided by installer) on EACH end of the plank to establish a consistent gap at the top of the lower Stonewood Stack plank. Remove shim after installation of each plank. 6c. When properly installed CRHB will create a 1/4” reveal between the plank.

7. Each plank requires a fixed point. Apply at the CENTER of EACH plank a 1/2” long bead of Seal Bond 105 between the fastening hardware and panel. Note: Sealant is shown in green for visual purposes only. Seal Bond 105 is black.

7a. Continue installing CRHB with 1/4” shims and fasteners, every 16” or less, to maintain required air gap.

7b. Use 1/4” shim as spacing tool to maintain vertical gap between planks. Continue adding Seal Bond 105 to the CENTER of each plank for the fixed point. Indicates required fixed points.

Step-by-Step Installation Guidelines

Stack8 or Stack12 top termination plank

Stack8 or Stack12 starter plank

Both shims and gap provide required air flow behind the planks.

Indicates required fixed points.

8. Terminate top of run with Stack8 or Stack12 plank.

CRB41 fastened every 16â&#x20AC;?

8a. Terminate the top of the run with by installing CRB41.

Important Tips: Clear debris as required from CRHB and CRB40. Do NOT install planks directly against the structural wall. Take your time installing the first plank! Getting the first panel aligned, level, and flush reduces installation time of the remaining planks. Visit Stonewoodpanels.com for complete details package including: corners, soffits, and fascia.

Parts Overview

MFP-1.5

MFP2.25

Clip MFP 1.5” - standard clip

Clip MFP 2.25” for use when spanning two (2) planks

EFEB

EFB02

Vertical Termination Edge Closure

Perforated Sill Flashing

SEAL BOND 105 Fixed Point Sealant

Clip planks Clip Planks are available in 3 heights: 8”, 12”, 16” (nominal). All planks are 5/16” thick x 96” long. Planks are cut to length in the factory or field. Note: The exposed planks edges and the horizontal reveals —between the planks—are the natural core of the phenolic planks. As the natural core ages it will develop a patina, turning from dark grey to light grey.

Clip 16

Clip 12

15 1/4”H x 96”W, 5/16”D

11 1/4”H x 96”W, 5/16”D

Clip 8

7 1/8”H x 96”W, 5/16”D

96”

5/16” Important Note: The Clip Plank lap joint CANNOT be reproduced in the field. Clip Planks MUST be ordered directly from the factory. Any attempt to reproduce the lap joint will result in a voided warranty.

Product Placement Overview

Stonewood Clip Fixed Points All Stonewood planks must have a fixed point in the center of the planks. Apply at the CENTER clip of EACH Stonewood plank a 1/2” long bead of Seal Bond 105 between the fastening hardware and plank. Sealant is shown in green for visual purposes only. Seal Bond 105 is black. Indicates required fixed points.

MFP-1.5

Clip MFP 1.5” standard clip

MFP2.25

Clip MFP 2.25” for use when spanning two (2) planks

EFEB

Vertical Termination Edge Closure

EFB02

Perforated Sill Flashing

Seal Bond 105 Fixed Point Sealant

Step-by-Step Installation Guidelines

1. Install EFB02, Perforated Sill Flashing, at the bottom of the wall, a minimum of 3/4” above grade for year round air flow.

min. 3/4”above grade gap

24”or less

2. Starting at the bottom of the wall install clips every 24” or less.

3a. Starting at the bottom of the wall install Clip 8, 12 or 16 plank. Ensure lap joint and kerf are fully engaged. Plank must be LEVEL and FLUSH. 3b. Apply a 1/2” long bead of Seal Bond 105 between the fastening hardware and plank to create the required fixed point at the center of each plank. 20

Step-by-Step Installation Guidelines 4. Continue installing clips with every 24” or less. 4a. Use a 1/8” shim on EACH end of the plank to establish a consistent gap at the top. Remove shim after installation of each plank. 4b. When properly installed clips will create a ¼” reveal between the planks.

5a. Ensure top plank kerf is fully engaged. 5b. Apply at the CENTER clip of EACH Stonewood plank a 1/2” long bead of Seal Bond 105 between the fastening hardware and plank. Sealant is shown in green for visual purposes only. Seal Bond 105 is black. 5c. Proper 1/4” reveal between planks. 5d. Proper 1/8” gap between clip and bottom planks.

Indicates required fixed points. 6. Use MFP-2.5 when 2 planks meet to create a vertical reveal.

6a. Use 1/4” shim as spacing tool to maintain vertical gap between planks. Continue adding Seal Bond 105 to the CENTER of each plank for the fixed point.

Step-by-Step Installation Guidelines

24â&#x20AC;?or less

7. Continue installing clips ensuring they are level and flush. Ensure there is a fixed point on each plank.

Clips provide required air flow behind planks.

Indicates required fixed points.

Step-by-Step Installation Guidelines

Coping by others

8. Terminate top of run with coping by others. Note: The exposed plank edges and the horizontal reveals â&#x20AC;&#x201D;between the plankâ&#x20AC;&#x201D; are the natural core of the phenolic plank. As the natural core ages it will develop a patina, turning from dark grey to light grey.

Important Tips: Ensure clips are free of debris during installation. Take your time installing the first plank! Getting the first plank aligned, level, and flush reduces installation time of the remaining planks.

Visit Stonewoodpanels.com for complete details package including: corners and fascia.

Cleaning and Maintenance General Cleaning Instructions When cleaning Stonewood Architectural Panels, use a progressive approach starting with the gentlest cleaning method. It is best to use the least amount of cleaning agents and do not scrub to remove debris. Benchmark Recommendation: It is highly recommended to always test clean a small part of the affected area, and once the effectiveness of the procedure has been verified, proceed with the rest of the surface.

Cleaning Progression Options Option 1 – Clean surface using hot water and a clean soft cloth (not dyed). Immediately dry panels using a lint-free absorbent cloth. Always use a wet or damp cloth, do not rub the panels when dry. detergent

Option 2 – Wash the surface with lukewarm water and dishwashing detergent. Use a clean, soft cloth, applying light pressure. Rinse with clean water. Option 3 – Grease, oil or tar may be removed with a good grade of hexane, aliphatic naphtha or kerosene. These solvents may be obtained at a paint or hardware store and should be used in accordance with manufacturer’s recommendations. Any oily film left behind by solvents should be immediately removed by washing with warm, clean water.

hexane

Repair There is no approved method to repair planks. Damaged panels must be replaced. Contact your local representative or call Stonewood Customer Service 262-567-4427.

Do NOT use any of these products to clean Stonewood Panels: •

Window cleaning sprays • MEK (Methyl Ethyl Ketone (Windex®, Glass Plus® etc.) Solvent) • Kitchen scouring compounds • Nail polish remover (Comet®, Bar Keepers Friend®) • Gasoline • Acetone • Benzene • Ethyl • Carbon Tetrachloride • Acetate • Lacquer Thinner These cleaning agents will cause permanent damage to the panel. Do NOT use cloths or sponges with abrasive cleaning surfaces or additives as they will damage the surface of the panels. Fiberesin Industries, Inc. | N48W37031 E. Wisconsin Ave. | Oconomowoc, WI 53066 | Phone: 262-567-4427 www.stonewoodpanels.com | © Fiberesin | Stonewood is a trademark of Fiberesin Industries 07/02/20

Fiberesin Industries Inc. N48W37031 E. Wisconsin Ave, Oconomowoc, WI 53066-3146 Phone: 262.567.4427 | www.stonewoodpanels.com stonewood is a trademark of fiberesin industries. ÂŠ fiberesin 07/02/2020