Filter-Technics Brochure general Eng by Filter-Technics

Expert in filters

Filter-Technics bvba A. Van Roeyenstraat 28 B-2070 Zwijndrecht, Belgium Tel +32 3 254 05 67 Fax +32 3 254 04 95 Gsm +32 495 577 636 Tax BE 0448.510.578 Iban BE84 2200 9885 5059 Swift BIC GEBA BE BB E-mail Info@filter-technics.be Www www.filter-technics.be

Our strong points

Money Time Quality

Engeneering

Production

Consultancy

Installations

Solutions

Mesurements

Our strong points

Filter-Technics bvba Belgium Filter-Technik Slovakia s.r.o. Filter-Technics CZ s.r.o. Filter-Technics Russia l.l.c. Filter-Technik Nederland bv Filter-Technics Romania s.r.o. Filter-Technics Croatia s.r.o.

Our locations

Antwerpen Zilina Telc St-Petersburg Valkenswaard Constansa KorĂ¨ula

+32 32540567 +421 415650278 +420 567215426 +7 8123632959 +32 32540567 +40 724734842 +385 915666929

www.filter-technics.be www.filtertechnik.sk www.filter-technics.cz www.filter-technics.ru www.filter-technics.nl www.filter-technics.ro www.filter-technics.hr

Logistic & packaging

Analysis

Our Customers

Metal industry

Plastic industry

Automotive

ATLAS-COPCO DAF WATTEEUW

RECTICEL INERGY PLASCOBEL TI AUTOMOTIVE

FORD GM NISSAN TOYOTA KIA VW

Off High way

Compressors & Turbines

Siderurgy

PSA SARENS BARLOW VD DORPE

GE GRAMM AXIMA COMPAIR

ARCELOR INDUSTEEL US-STEEL

Electricity

Printing & graphic industry

Petrochemical Industry

ELECTRABEL ALSTHOM SPE ENEL

ROULARTA ROSSEL MODERNA

BAYER BASF FINA SOLVAY BP INEOS

Onze klanten - nos clients

Preventieve maintenance concept Machine

Filters

Referentie

Machine A

hydrauliek: drukfilter Hydrauliek: beluchting Smering: opschroeffilter Koeling: waterfilter

ST1485 Pi126mic ST2840 ENF4050

Pers 1

hydrauliek: drukfilter Hydrauliek: beluchting

Pi3215 VST10 Pi126mic

Klimatisatie

filterkader Eu3

985x182

Colorman 1

Smering: aandrijving Smering: drukeenheid

TXW-CC25 TXW3-CC25

Data Inventory We offer to make a filtration study in place. All machines should be checked

Analysis Analysis will show us the efficiency of the filter installation

Selection More than 3000 different filter elements are available to select the right one.

Inventory

Analysis Extra filtration If analysis shows that the existing filtration is not sufficient, we are able to install extra autonome filter groups.

Selection

Communication The filter study Iinformation should be clearly presented in table form.

Hydraulic filters

Filter-Technics bvba A. Van Roeyenstraat 28 B-2070 Zwijndrecht Belgium www.filter-technics.be Info@filter-technics.be Tel +32 3 254 05 67 Fax +32 3 254 04 95 Gsm +32 495 577 636 Tax BE 0448.510.578 Iban BE84 2200 9885 5059 Swift BIC GEBA BE BB

Hydraulic system overview

Particles counters

By-pass filters

Hydraulic filters Filter elements

Silicagel tank breathing filters Filtration units

Suction filters & accessories

Tank breathing filters

By-pass filters

Olieanalyses Analyses dâ&#x20AC;&#x2122;huile

Hydraulic filters

Metal mesh media

Capacity of the filter media in mg/cm² 25µ Glasvezel- fibres de verre 16µ Glasvezel 10µ Glasvezel 6µ Glasvezel

Paper media 3µ Glasvezel 25µ Papier 10µ Papier 25µ Metaal

0 mg/cm²

Glass fibre media

Structure of hydraulic filters

ß ratio

Amount of particles Nin of X µm before filter

Particle =

Amount of particles Nout of X µm after filter

BETA RATIO EFFICIENCY

1 75 100 200 1000 0,0% 98,67% 99,0% 99,5% 99,9% Seen by ACFTD

Efficiency of filters Nr of particles 4, 6 & 14µ per 100ml more than - up to

1 Div. = 10µm

ISO 14/12/9 = NAS 3

ISO 16/14/11 = NAS 5

ISO 18/16/13 = NAS 7

22 21 20 19 18 17 16 15 14 13 12 11 10 9 8

2.000.000 1.000.000 500.000 250.000 130.000 64.000 32.000 16.000 8.000 4.000 2.000 1.000 500 250 130

- 4.000.000 - 2.000.000 - 1.000.000 - 500.000 - 250.000 - 130.000 - 64.000 - 32.000 - 16.000 - 8.000 - 4.000 - 2.000 - 1.000 - 500 - 250

Example : ISO 21/18/15 21=4µ 18=6µ 15=14µ ISO 20/18/15 = NAS 9

ISO 22/20/17 = NAS 11

ISO 22/21/18 = NAS 12

ISO vloeistofreinheidsclassificaties - Classification fluide ISO

Seen by NIST Measured particle sizes calibrated with ACFTD NIST

ISO 4402

ISO 11171

<1.0 µ 1µ 3µ 4.3 µ 10 µ 12 µ 15.5 µ 20 µ 25 µ

4 µ(c) 4.2 µ(c) 5.1 µ(c) 6 µ(c) 9.8 µ(c) 11.3 µ(c) 14 µ(c) 17.5 µ(c) 21.2 µ(c)

ISO 4406 22/21/18 22/20/17 21/19/16 20/18/15 19/17/14 18/16/13 17/15/12 16/14/11 15/13/10 14/12/9

NAS 12 11 10 9 8 7 6 5 4 3

Hydraulic filter elements

Complete range

Low pressure filters

Coreless elements

Suction filters

Hydraulic filters

Complete range

High pressure filters

Low pressure filters

Returnline filters

Hydraulic filters

Complete range

Accessories

Hydraulic filteration units

Filtration groups Diesel Voor Na

Filtration groups

By-pass filters

Avant AprĂ¨s

Oil/Diesel

Tank breather filters

Silicagel Tank breather filters

Tank breather filters

Tank breather fillers

Oil analysis

Particles Counters

Fuel filtratie

ISO 13/10/5 Important to have clean fuel for EURO 4 - 5 & 6 motoren Ball seat CR injector

Lower seat valve 50x

100µ Common Rail injection - 2800 bar 2µ sealing

Amount of dirt per 379 l fuel to achieve the ISO cleanlesslevels shown

Now

1/1000th

ISO 13/10/5

ISO 22/21/18 7570 mg

ISO 16/14/11 75,7 mg

BOSCH Common rail Fuel Requirements

ISO 13/9/4 7,57 mg

Fuel filtratie

Important to have clean fuel for EURO 4 - 5 & 6 motoren

Installations PROTECT [dry air takes out water from fuel [Tank air breather stops air borne particles

POLISH 4µ [garantees Cleanless ISO 13/10/5 [long life time due to prefilters

CLEAN 12µ [Prefiltration

Filter Concept = Protect Clean Polish

Liquid filters

Metal mesh filters

Metal mesh - round or pleated and perforated metal

Mesh Microns Inches 5 10 12 14 16 20 25 30 40 50 62 80 100 120 150 200 250 325

Metal mesh filters custom made & paintfilters

4000 µ 2000 µ 1680 µ 1410 µ 1000 µ 800 µ 630 µ 500 µ 400 µ 315 µ 250 µ 200 µ 140 µ 118 µ 100 µ 75 µ 63 µ 42 µ

0.1570 0.0787 0.0661 0.0555 0.0469 0.0331 0.0280 0.0232 0.0165 0.0117 0.0098 0.0070 0.0059 0.0049 0.0041 0.0029 0.0024 0.0017

Extrusion filters

Plain Mesh

Reps Mesh

different kind of metal mesh media

w w d d d d Ao = 70% Ao = 45% Open Area Ao

Liquid prefilters

Basket filter

Duplex filters

Metal mesh filters

Magnetic filters - Automatic

Liquid prefilters

Automatic Back-flush filter

Scraper blade filters

Automatic Back-flush filter

Wedge wire filter

Centrifugal filters

Bag filters

Different executions

Duplex filters - Filters in parallel

Magneten & ballon - Aimant et ballon

Different kind of bags

Cartridge filters

Filter housings

PP plastic filter housings

DOE

DOE + gasket

222

222+tri bajon

Spear

226

Plat

Plat + nippel

213

Band filters

Band filters Volume of particles for different operations Grinding Turning Fine Grinding Honing Lapping

Particle Size µ 0

3µ

7µ

10µ

16µ 20µ 25µ 40µ50µ 100µ

Media

Band filters

Magnetic band filters

Olie skimmers

Filters for Water treatement

Bandfilters Filtres Ă bande

Membrane filters

Ultra filtratie

End less band filters

Impregnation

Filter cloths for press filters coagulant added

impurities

Actif carbon

coagulant forms precipitate, trapping

precipitate and trapped impurities settle to the bottom

precipitate

settlement

Coagulation

Air filters

Filter media

Panel filters

bagfilters

Hepa filters

Ridgid pocket & compact filters

Actif Carbon filters

Needle felt dustfilters

Dust filters in needle felt

Filter bags

Frames & Accessories Acid Alkali Hydrolysis Oxidation Solvents Temperature Polypropylene

PTFE

H Acrylic

Envelope filters

PET

Polyimide

M Aramid

Water- & oil repellant filter media

PPS

Needle felt dustfilters

Cartridge dustfilters

Pleated dustfilters

Voorbeelden - Examples

Mounting possibilities

Filter panels

Cartridge dustfilters

Oil mist filters

Particle of approx 0,3µ on human hair

High efficient oil mist filters

Aerosols monitor Pm10 in mg/m³

Filter units

Examples

99.97% efficient @ 0.3µ

Filters for engines & compressors

Compressed air filters

Full range

Complete installations

Filter housings

Annual savings in Euro when using filters with lower pressure drop 3.000 €

2.500 €

Example : 1.100 m³/h flow 200 mbar less pressure loss = 1.514 € savings per year with 8000 operating hours/year and energy

2.000 €

300 mbar less pressure loss

1.500 €

200 mbar less pressure loss

1.000 €

500 €

0 10

Mesurements

100 mbar less pressure loss 100

200

300

400

500

600

700

800

Compressed air Volulme flow in m³/h

900

1000 1100 1200

Filters for vacuumpumps & compressors

Complete range

Alternative filters

Air Oil separators

Filter housings

Aktif carbon

Filters for vacuummachines

Filters for engines

Complete range

Oil filters

Coolant water protection

Industrial Fuel filters

Air filters

Sy-Klone

Fuel filters - filtres Ă gazoile

Spark erosie filters

NOTES

Filter-Technik Slovakia s.r.o. Peter Demian, Manager Internátna 18 SK-010 08 Zilina, Slovakia Tel +421 415650278 Fax +421 41565.0279 Mob +421 915048.757 E-mail info@filtertechnik.sk Www www.filtertechnik.sk

Filter-Technics CZ s.r.o. Ing. Vladimir Kurz, Manager Znojemskà 80 CZ-586 01 Jihlava, Ceská republika Tel +420 567 215 426 Fax +420 567 215 428 Gsm +420 720 551 996 E-mail info@filter-technics.cz Www www.filter-technics.cz Filter-Technics Russia thru Deltrian Filters L.L.C. Kirill Korostilenko, Manager 46 Moskovskoe Shosse, bld 2, office 230 RU-196158 Saint-petersburg, Russia Tel +7 812 363 2959 Fax +7 812 363 2958 Mob1 +7 911 921 0235 Mob2 +7 901 301 9111 E-mail K.korostilenko@deltrian.com Www www.filter-technics.ru

Filter-Technik Nederland bv Postbus 679 5550 AR Valkenswaardm Nederland Tel +31 40 2070531 Fax: +32 3 2540495 E-mail info@filter-technics.nl Www www.filter-technics.nl

Filter-Technics Romania s.r.o. Blondiaux Christophe, Manager Constansa, Romania Mob +40 724 734 842 E-mail info@filter-technics.ro Www www.filter-technics.ro