STALLING
Stalling Systems Overview Milfos offers you an integrated solution. This solution starts with the stalling that is required to suit your farming system. The benefit of choosing a supplier that is in control of the entire design and manufacturing process is obvious. Milking and Automation options are designed to fit and function as they are intended. Design integrity is not compromised and this results in you having a reliable and trouble free system for years to come. Schematic drawings are provided in the following pages for each system. This shows foundation details and general layouts of the necessary services that are required for each package.
Rotary: • iDURO • iFLOW • Rotary Components • Gen2 Bail Herringbone: • iCLASSIC
Milking System & Stalling Compatibility Rotary
• iSOLATOR Gates
Herringbone
Rotary
Herringbone
STALLING - SECTION
1. 2
Plan View of iDURO Milking Stall
See iDURO milking stall components chart for product descriptions and section references
Office
Store room
2 19
Milk room
3
17
6 5
Plant room 4
1
13 7
14
15
9
12
KEY:
Feed delivery lines
11
16
8
Emergency rope control
10
18
Stop / Start rope control
iDURO Subway Platform Dimensions - Standard Bail Platform Platform Size
28 BAIL
30 BAIL
32 BAIL
36 BAIL
40 BAIL
44 BAIL
48 BAIL
50 BAIL
54 BAIL
56 BAIL
60 BAIL
64 BAIL
70 BAIL
80 BAIL
90 BAIL
RADIUS OD PLATFORM
4105
4375
4655
5215
5775
6335
6895
7175
7735
8015
8575
9135
9975
11375
12775
100 BAIL 14175
DIAMETER PLATFORM
8210
8750
9310
10430
11550
12670
13790
14350
15470
16030
17150
18270
19950
22750
25550
28350
Minimum Building Size WIDTH
10500
11000
11500
12500
14000
15000
16000
16500
17500
18500
19500
20500
22000
25000
28000
30500
LENGTH
12000
12500
13000
14000
15000
16000
17500
18000
19000
19500
20500
22000
23500
26500
29000
32000
100 BAIL
iDURO Subway Platform Dimensions - Wide Bail Platform Platform Size
28 BAIL
30 BAIL
32 BAIL
36 BAIL
40 BAIL
44 BAIL
48 BAIL
50 BAIL
54 BAIL
56 BAIL
60 BAIL
64 BAIL
70 BAIL
80 BAIL
90 BAIL
RADIUS OD PLATFORM
4455
4775
5090
5730
6365
7000
7635
7955
8590
8910
9530
10180
11090
12645
14205
15770
DIAMETER PLATFORM
8910
9550
10180
11460
12730
14000
15270
15910
17180
17820
19060
20360
22180
25290
28410
31540
Minimum Building Size WIDTH
11000
12000
12500
13500
15000
16000
17500
18000
19500
20000
21500
22500
24500
27500
30500
34000
LENGTH
12500
13000
13500
15000
16500
17500
19000
19500
20500
21500
22500
24000
25500
29000
32000
35000
1.3
GEA Farm Technologies
STALLING iDURO Milking Stall Components Ref
iDURO
Description iDURO is built tough to last from the ground up. Nylon running gear technology based on a single beam design is a key feature of the iDURO. This reduces running and overall maintenance costs. The platform includes deck ports for transport of milk and air tubes. The machine is mounted behind a protective stainless steel skirt.
1
Electric Drive Station One
2
Electric Drive Station Two
3
Feed Dispenser Head
4
Cluster On / Off Console
5
Cluster Crush Switch
6
iNTELWASH for Silo
7
iC330 CLAW
8
iCIP
9
iCR
10
CL Blower Package
11
Vacuum on Demand (VOD)
12
iNTELWASH
13
Sorting Gate
14
Water Pump
15
Milk Filter
16
Plate Cooler
17
HI FLOW Centre Gland
18
Hot Water
19
Platform Control Rope
NUMBER OF CLUSTERS
28-100
NO. OF OPERATORS
1-4
EXPECTED MILKING PERFORMANCE TYPICAL HERD SIZE AUTOMATION FARMING OPERATION
168-857 cows / hr
More than 400 Basic plant automation through to full Herd Management Pasture Based, Partial Mixed Ration, Total Mixed Ration
LEVEL OF INVESTMENT
Milking Performance Cows / Hour
MILKING SYSTEM SUITABILITY
iCONVEYER
Rotation Times (Mins) 7
7
7.5
8
8.5
28
240
224
210
198
32
274
256
240
226
36
309
288
270
40
343
320
44
377
50
9
9.5
10
187
177
168
213
202
192
254
240
227
216
300
282
267
253
240
352
330
311
293
278
264
429
400
375
353
333
316
300
54
463
432
405
381
360
341
324
60
514
480
450
424
400
379
360
70
600
560
525
494
467
442
420
80
686
640
600
565
533
505
480
100
857
800
750
706
667
632
600
Size of Rotary (No.Clusters)
No. Cows Milked Per Hour
Side Thrust Roller
Nylon Roller
Thrust Drive
Single Beam & Drive Unit
STALLING - SECTION
1. 4
iFLOW is compatible with Gen2 bail system.
Plan View of iFLOW Milking Stall See iFLOW milking stall components chart for product descriptions and section references
Office
Store room
2 20
Milk room
3
17
6 5
Plant room 4
19
1
13 7
14
15
9
12
KEY:
Feed delivery lines
10
16
8
Hydraulic control lines
11
18
Emergency rope control
Stop / Start rope control
iFLOW Subway Platform Dimensions - Standard Bail Platform Platform Size
28 BAIL
30 BAIL
32 BAIL
36 BAIL
40 BAIL
44 BAIL
48 BAIL
50 BAIL
54 BAIL
56 BAIL
60 BAIL
64 BAIL
70 BAIL
80 BAIL
90 BAIL
RADIUS OD PLATFORM
4105
4375
4655
5215
5775
6335
6895
7175
7735
8015
8575
9135
9975
11375
12775
100 BAIL 14175
DIAMETER PLATFORM
8210
8750
9310
10430
11550
12670
13790
14350
15470
16030
17150
18270
19950
22750
25550
28350
Minimum Building Size WIDTH
10500
11000
11500
12500
14000
15000
16000
16500
17500
18500
19500
20500
22000
25000
28000
30500
LENGTH
12000
12500
13000
14000
15000
16000
17500
18000
19000
19500
20500
22000
23500
26500
29000
32000
100 BAIL
iFLOW Subway Platform Dimensions - Wide Bail Platform Platform Size
28 BAIL
30 BAIL
32 BAIL
36 BAIL
40 BAIL
44 BAIL
48 BAIL
50 BAIL
54 BAIL
56 BAIL
60 BAIL
64 BAIL
70 BAIL
80 BAIL
90 BAIL
RADIUS OD PLATFORM
4455
4775
5090
5730
6365
7000
7635
7955
8590
8910
9530
10180
11090
12645
14205
15770
DIAMETER PLATFORM
8910
9550
10180
11460
12730
14000
15270
15910
17180
17820
19060
20360
22180
25290
28410
31540
Minimum Building Size WIDTH
11000
12000
12500
13500
15000
16000
17500
18000
19500
20000
21500
22500
24500
27500
30500
34000
LENGTH
12500
13000
13500
15000
16500
17500
19000
19500
20500
21500
22500
24000
25500
29000
32000
35000
1.5
GEA Farm Technologies
STALLING iFLOW Milking Stall Components Ref
Description
1
Drive Station One
2
Drive Station Two
3
Feed Dispenser Head
4
Cluster On / Off Console
5
Cluster Crush Switch
6
iNTELWASH for Silo
7
iC330 CLAW
8
iCIP
9
iCR
10
CL Blower Package
11
Vacuum on Demand (VOD)
12
iNTELWASH for Plant
13
Sorting Gate
14
Water Pump
15
Milk Filter
16
Plate Cooler
17
HI FLOW Centre Gland
18
Hot Water
19
Hydraulic Power Unit
20
Platform Control Rope
iFLOW iFLOW is built onto a raised plinth which means the milking machine is mounted under the platform. This provides physical protection as well as making maintenance of the milking machine easy. Both fall to inside and fall to outside options available. NUMBER OF CLUSTERS
28-100
NO. OF OPERATORS
1-4
EXPECTED MILKING PERFORMANCE TYPICAL HERD SIZE AUTOMATION FARMING OPERATION
168-857 cows / hr
More than 400 Basic plant automation through to full Herd Management Pasture Based, Partial Mixed Ration, Total Mixed Ration
LEVEL OF INVESTMENT
Milking Performance Cows / Hour
MILKING SYSTEM SUITABILITY
iCONVEYER
Rotation Times (Mins) 7
7.5
8
8.5
9
9.5
10
SIZE OF ROTARY (NO.CLUSTERS)
No. Cows Milked Per Hour 28
240
224
210
198
187
177
168
32
274
256
240
226
213
202
192
36
309
288
270
254
240
227
216
40
343
320
300
282
267
253
240
44
377
352
330
311
293
278
264
50
429
400
375
353
333
316
300
54
463
432
405
381
360
341
324
60
514
480
450
424
400
379
360
70
600
560
525
494
467
442
420
80
686
640
600
565
533
505
480
100
857
800
750
706
667
632
600
Hydraulic Power Unit
Roller Assembly
STALLING - SECTION
1. 6
Rotary Components Open Center, Flat Floor Construction ◼◼ Simplified construction saves time and money ◼◼ No spokes or center bearing required
Construction
Hydraulic Drive
Feeding
◼◼ Heavy duty hydraulic drive motors
◼◼ Heavy duty moulded plastic bins
◼◼ Tensioned rubber coated drive wheel delivers constant torque to the drive beam
◼◼ Continuous feed bins with deep trough and high back to limit feed spillage
Hydraulic Drive
◼◼ Soft start system reduces stress on drives for maximum component life
◼◼ Robber bars to stop feed being spilled or eaten by a neighbouring cow
◼◼ No electrical noise to interfere with cow identification systems (RFID)
◼◼ Drain options available
Auto Greasers
Concrete Deck Construction & Reinforcing
◼◼ Refillable grease cartridge
◼◼ Automatic annual service required
◼◼ Clean efficient dispensing no oily mess
◼◼ Quiet non slip surface for animal comfort ◼◼ Special 40MPa concrete formulation with structural and conditioning additives for long life ◼◼ Increased concrete coverage using tapered slab typically 100125mm thick ◼◼ Concrete deck is reinforced with mesh and deformed radial and circumference reinforcing rods ◼◼ Enhanced earthing potential through fully bonded chassis
1.7
GEA Farm Technologies
Feeding
Concrete
Auto Greaser
Controls ◼◼ Stainless steel control consoles with waterproof switches ◼◼ Forward with adjustable speed ◼◼ Inch reverse ◼◼ Cow crush switch at entry ◼◼ Rope stop / start switch around full perimeter of rotary
Controls
STALLING
Low Maintenance Rollers, Precision Alignment System ◼◼ Rotates on a series of low maintenance rollers positioned 600mm apart for superior load rating and long life operation ◼◼ Drive beams supported by floor mounted posts typically 900mm apart ◼◼ Side thrust roller assemblies keep platform perfectly aligned for smooth operation
Alignment System
Roller Assembly
Skirt & Drain System (Inward Sloping Platforms) ◼◼ Stainless steel and stabilised PVC skirts provided ◼◼ Upper skirt provides barrier so effluent and wash water is directed into the deck drain leaving center of the rotary clean ◼◼ Lower skirt protects rollers and drives and makes wash down easy using external ring drain
Skirt & Drain
Kitset Design ◼◼ Increased bail width and length offers greater cow comfort ◼◼ Adjustable breast and neck rails allow customisation from the smallest to largest cows ◼◼ Increased bail post and rail sizes for added durability ◼◼ Clamped rail attachment preserves metal protection and allows adjustments
Kitset Design
STALLING - SECTION
1. 8
Gen2 Bail The Gen2 bail is an innovative newly designed bail suitable for all cow types. Its streamline design ensures superior cow comfort and well thought out equipment positioning will make operating easier for the user. The Gen2 platform has been designed with future proofing in mind. As standard it has all of the mounting points to incorporate feed bins and any of the Milfos automation product lines from basic cup remover to a full herd management system.
1.9
GEA Farm Technologies
Key Features ◼◼ Modern design using specialist manufacturing techniques ◼◼ Adjustable neck, kick and shin rails to suit all cows ◼◼ Easily accessible and protected cluster washer ◼◼ Two size options available - NZ Standard & Wide Bail Spec
STALLING Streamlined Bail Design ◼◼ No vertical posts on dummy bail which allows more room for cows hips ◼◼ Low profile modern design ◼◼ Ultra heavy duty 150 x 75 main post with cattle rail for cow comfort
Streamlined bail design
Adjustable Rail Positions ◼◼ Two adjustable neck rail positions for large cows to future proof for your growing herd ◼◼ Three height adjustable kick and shin rail positions for either inside or outside of the bail post
Adjustable neck rail
Improved Feed Bin Bracket
Heavy Duty Cow Restraint - optional ◼◼ Controlled by automated optional cluster removal system ◼◼ Heavy duty robust design with integrated up and down stop no flimsy brackets
◼◼ Feed bin bracket one piece with integrated rail clamps Heavy duty cow restraint
◼◼ External access lubricated bush system for easy maintenance
◼◼ Available in a standard or integrated deck port option ACR drop down system
Better Protection for Cluster Washer ◼◼ Cluster washer attached directly to plate helping protect
Improved feed bin bracket
Rubberware Configuration Options
ACR Drop Down System - optional ◼◼ Rope guide integrated into optional cluster plate to protect from breakages
Adjustable shin & kick rail
Better protection for cluster washer
◼◼ Integrated option has an angled design to promote better rubber alignment and helps to keep ACR string and rubberware clear of cows feet
Standard configuration
Integrated deck port option
STALLING - SECTION 1. 10