Building Innovations May-June 2011

Page 1

BUILDING

innovations

w w w . b u i l d i n g i n n o v a t i o n s . c o . u k m a y - j u n e

2 0 1 1


contents vision

practice news

04

gallery

projects and products

018

opinion

manufacturers have their say

052

the book

building projects, news and information news roofs floors interiors walls doors, windows & glazing external works environmental control fire protection structures projects

Front Cover photograph kindly supplied by ABET LAMINATI (Photographer: John Short), who has supplied colourful high pressure laminates and solid surface materials for PizzaExpress’s ‘Living Lab’ Restaurant in Richmond, Surrey. www.abetuk.com Some of the colour photography used in Building Innovations is provided and paid for by contributors towards the cost of production. Whilst every effort is made by the publishers to ensure that the content of the articles appearing in Building Innovations is accurate, the publishers do not accept liability for errors that may appear in the publication. Building Innovations is published quarterly, free of charge to a carefully selected readership under the publishers control. Copies are otherwise available on request at cost of £3.75 per single issue including postage. Yearly subscription rates are £12.50 including postage. The views expressed by contributors in this publication are not necessarily the views of the publisher. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording in any storage or retrieval system without the consent of the publisher. Published by: Link2Media Architectural Publications Limited Editorial Office: Barn 3, Dunston Business Village, Stafford Road, Dunston, Stafford ST18 9AB Tel: 01785 711591 Fax: 0845 862 8639 e:info@link2media.co.uk www.link2media.co.uk

www.buildinginnovations.co.uk Photo supplied by Compac. www.compac.es

08 016 028 032 040 043 066 068 072 074 078


VISION

VISION

www.campaigndesign.co.uk

www.dematosryan.co.uk

Title: All Eyes Are On Campaign… Location: London Designers: Campaign

Title: Playground Charlotte Sharman Primary School Location: Southwark, London Architect: De Matos Ryan

London-based practice de Matos Ryan has brightened up the playground at Charlotte Sharman Primary School in Southwark South London with a new play scheme designed to promote dramatic inquiry. The scheme replaces an uninspiring grey tarmac playground and is centred around two new timber pavilions and climbing wall linked by a brightly coloured abstract landscape painted directly onto the tarmac.

In stark contrast to the conventional clinical white box of traditional opticians, Campaign has created a dramatic interior for the London flagship store of global eyewear brand Kirk Originals. Located in Conduit Street, in the heart of London’s west end, the new store showcases the Kirk Originals collection of stylish glasses and sunglasses in its entirety along with selected ranges by independent eyewear brands exclusive to Kirk Originals in the UK. A convivial space has been designed to convey the brand’s heritage, ethos and be conducive to browsing and trying on the handcrafted frames on display, with full eye examinations and fittings available in the basement. Taking inspiration from the brand’s latest Kinetic collections, the flagship store design features displays of winking eyes in various guises. A series of larger than life lenticular printed eyes are suspended in the front window, simultaneously winking and catching customers’ eyes as they approach and enter the store.

0

ISSUE 3 2011

A sense of interaction continues inside, as a wall display of human-like ‘winkies’ runs the length of the store, providing a ready-made audience to enhance the browsing and trying on experience. The ‘winkies’, 187 white powder-coated sculptural heads, each wear a unique frame and can be tilted and re-positioned to create clusters of onlooking craning heads. A restricted palette of monochromatic colours and modest materials including blue-grey painted walls and a dark grey floor keeps the spotlight firmly on the ‘winkies’ adorned with frames as if displaying works of art. Integral to the shopping experience, the Kirk Originals identity is interwoven throughout the space: a succinct account of the brand’s origins has been rendered in graphic text over two walls at the entrance; meanwhile a black and white projection on the back wall playfully re-works the Kirk Originals logo through a continual kaleidoscopic loop. www.kirkoriginals.com

At a time of public sector spending cuts, the project illustrates how it is possible to effect positive change through small-scale intervention. Dubbed ‘The Clubhouse’ and ‘Stage’ the two pavilions have been designed to promote creative play and encourage story telling and performance. They also provide shelter from the rain and sun and double up as an outdoor teaching area during the summer term. The pavilions provide a backdrop for dramatic inquiry, a term the practice became aware of whilst working with education psychologist Brian Edmiston on a collaborative research project for Creative Partnerships at Wearhead Primary School, County Durham. The intention has been to create a space in which the school children can act out imagined narratives in imagined spaces. The scheme was developed in consultation with the pupils of the school through their School Council. The imagination of the children was unlimited and gave license to the playground being understood as a fantastic marine landscape whereby the new built structures and play equipment were flotsam on the surface of the water. The pavilions are sufficiently abstract to encourage renewed interpretations so that within the marine landscape the children can occupy them as numerous parts of a ship: the hold, the captain’s cabin, an oil platform and a rowing boat. The pavilions are constructed of a steel frame and decking boards affixed to WBP plywood and are clad with slatted Siberian Larch. Sinuous lines carved into the larch of the Clubhouse create a wave formation across the slats adding dynamism to the structure. A series of gridded ‘rafts’ incorporated into the tarmac landscape are hot spots to play out a unique game called Champ which was historically devised by the school pupils and especially incorporated by the architects for this setting.

ISSUE 3 2011

0


VISION

VISION

www.isgplc.com

www.splinterworks.co.uk

Title: Pupils Make Their Mark On New Sixth Form Centre Location: Cheshire Architect: ISG

Title: Vessel Designers: Splinter Works

Pupils from Blessed Thomas Holford Catholic College in Cheshire recently got the opportunity to make a permanent mark on their record when main contractor ISG hosted an unusual fundraising event over at the college’s new £4.4 million sixth form centre. With the site safely closed down for the special event, over 750 pupils and staff were invited to autograph the new building’s structural steel columns, helping to raise over £1500 to support the cost of the new facility. Pupils leaving their mark on the steel columns at Blessed Thomas Holford Catholic College’s new sixth form centre building. Occasionally, ISG finds hidden messages or signatures when undertaking refurbishment work and this sparked the idea for the fundraising event at the college. After paying £2 each, pupils and staff were safely escorted onto site and, armed with marker pens, were able to make their own permanent mark on the new building, which will accommodate 300 new sixth form learners, as well as a café, science and art labs, an LRC, ICT and creative media suites. The autographed columns will be completely enclosed with the commencement of the internal fit out works over the next few months, preserving the penmanship for posterity. The new sixth form centre itself is set to become a signature regional building and boasts a striking kidney shaped design, with a roof structure that overhangs the structure to provide solar shading to the main reception area. The project is on track to be completed by early autumn 2011.

The concept for Vessel was to create a new experience of bathing. Literally elevating the experience off the ground, the suspended vessel is evocative of a hammock filled with water, swelling with its contents. Employing new carbon fibre technology developed for the autosport and aerospace industries, this innovative technology lends itself to creating extremely fine surfaces by exploiting the inherent rigidity of layered carbon fibre.

www.yooparchitects.co.uk Title: Residential Solutions Location: Harrow Architect: YOOP Architects

It’s ‘people first architecture’, delivers for people now and the future, with low running and maintenance costs. The scheme will be quiet and private for both the resident and wider community, a true sustainable and respectful development for people. The scheme focuses on quality private amenity space and noise. The front of the building has a screen type wall which mediates between the street and homes. This allows residents to feel as if they are not on show. Balconies have been screened with a vertical louver type pattern to allow residents to see out but others not to see in. The screen solution also respects the wider community to screen any items on balconies which can negatively disrupt the visual appearance of a scheme. Noise between dwellings is a contemporary issue with increased densities. The scheme returns to a very robust solid construction so residents can enjoy music while not affecting their neighbour. The scheme achieves Code for Sustainable Homes level 3 at a very affordable cost due to the ‘Fabric First Approach’. The fully electric building also reduces maintenance costs and also services complexity at build stage. Careful design of internal walls allowed the removal of expensive items such as wind-posts and steels.

0

ISSUE 3 2011

ISSUE 3 2011

0


THE BOOK/NEWS

THE BOOK/NEWS

Timbmet To Supply Sustainable Red Grandis Hardwood In Exclusive UK Deal Timbmet the UK’s exclusive supplier of Red Grandis, a Pure Forest Stewardship Council (FSC) red hardwood, is to offer a legal and sustainable alternative to Sapele or Meranti timber. The introduction of Red Grandis demonstrates how a new plantation-grown species with Pure FSC certification can be brought to the market with unique customer benefits in terms of sustainability, natural durability, ease of use and continuity of supply. A high-grade clear timber delivering consistency of colour, appearance, grain and workability, Red Grandis – or Eucalyptus grandis, to give it its generic name – is most often used in the production of internal mouldings and exterior cladding profiles, as well as within the window and door frame industry. It is easy to machine and shape, and because all lengths are identical, there is less waste and reduced production time, as well as a much better finish overall. Red Grandis is also available as a Timbmet Engineered Component (TECTM), offering proven strength and extraordinary efficiency. ENQUIRY CARD/ONLINE NO 2 www.buildinginnovations.co.uk/card

Alfa Laval Increase Irish Coverage Alfa Laval has announced the appointment of Jerome Maguire as Sales Engineer for its complete product portfolio in Northern Ireland and the Republic of Ireland. Jerome is a qualified Mechanical Engineer with a degree in Mechanical Engineering from Queens University, Belfast, and, prior to joining Alfa Laval, worked for leading companies in the vacuum pump and compressed air fields, most recently as Sales Manager for Compair. Married with a teenage son, Jerome lives in Ballygowen in Northern Ireland and, outside of work, is a keen supporter of his local Rugby and soccer teams and also enjoys the occasional round of golf. ENQUIRY CARD/ONLINE NO 3 www.buildinginnovations.co.uk/card

MX Launches New Web Site

Forbo Offers Specifers Floor Scheme Design Service Forbo Flooring is inviting architects, interior designers and other flooring specifiers working on all types of public building projects to take advantage of its invaluable floor design planning service. No matter how complex the project, or demanding the aesthetic and technical performance criteria, Forbo says its experienced in-house designers will draw upon their in-depth product knowledge to deliver an integrated floor scheme to meet the brief. Exploiting the complementary nature of the colour palettes and designs in Forbo’s floor covering portfolio, the team will bring together beautifully co-ordinated proposals for their clients. These may incorporate a combination of Westbond or Tessera carpet tiles, Marmoleum, Flotex flocked flooring or Project Vinyl, together with an effective ‘zoned’ entrance flooring system featuring matting from the Nuway and Coral ranges where required. Whilst aesthetics are clearly of prime importance, each scheme will also take into account the client’s specific maintenance, safety, thermal and acoustic requirements. To communicate their ideas the team uses sophisticated graphics tools to translate architectural drawings and photographs into fully detailed ‘impressions’ of how the completed installation will appear. These are then displayed on large presentation boards together with samples of the all the floor coverings to be featured. Designer Karen Shatwell (pictured) says: “We have found that these design boards are a very effective way for our creative ideas to be presented to our clients. Once all the elements of a floor scheme are finalised, these plans can be shared in a very visual manner with other members of the project team, and indeed to other stakeholders who have an interest in the changes being made to their buildings.” For further information please call the Design Team on 01772 332620 or click on www.forbo-flooring.co.uk/plandesignservice ENQUIRY CARD/ONLINE NO 1 www.buildinginnovations.co.uk/card

Turkish Ambassador At Beko’s 21st Celebrations Ragip Balcioglu, left, managing director of Beko is pictured here with the Turkish Ambassador His Excellency Mr Ünal Çeviköz , centre and Group president and Arcelik CEO, Mr Levent Çakıroǧlu at a special event held recently to celebrate Beko’s 21st year in the UK. From the new kid on the block just 21 years ago, Beko has come of age as one of the UK’s leading suppliers of domestic appliances. Since it first appeared on the UK high street in 1991, the company has become a major consumer brand, has expanded into both the private housebuilding business and the public sector, and is fast becoming a major player in the growing market for built-in appliances. ENQUIRY CARD/ONLINE NO 4 www.buildinginnovations.co.uk/card

MX Group, has launched a fresh new web site that brings its huge range of shower trays, of electric showers and accessories to life, at the click of a button. The ever growing selection of MX Electric Showers are all BEAB approved and come complete with a full service backup. Recently, MX has launched an ever growing range of Thermostatic Mixer Valves. These TMV2 and WRAS approved valves mean that MX has now become a very influential player within this market sector. www.mx-group.com ENQUIRY CARD/ONLINE NO 5 www.buildinginnovations.co.uk/card

Retailers Bring Spring In With Aroma Of Freshly Cut Grass Retailers recognising the power of smell in the retail experience, can convey the optimism that comes with Spring and Summer, with the launch of Green Grass, a new fragrance from environment scenting specialist Ambius. Green Grass captures perfectly the smell of freshly mown grass, minus the risk of hayfever! Ambius Microfresh is an ambient scenting system used by retailers, the hotel and leisure industry to create an experience that connects with the emotions and lifestyle of customers. Ambius Microfresh behaves like a vapour, remaining in the air for up to four hours. www.ambius.co.uk ENQUIRY CARD/ONLINE NO 6 www.buildinginnovations.co.uk/card

0

ISSUE 3 2011

ISSUE 3 2011

0


THE BOOK/NEWS Patented

Ready... Set...

Rapid Re-adjustable & Reassured...

Conforms to

Done.

Milliken Unveils Vision Of The Future And A Bold New Look Milliken & Company has unveiled the metamorphosis of its corporate identity, positioning itself to bring leadership to innovation around the globe and building on its successful 150-year company history. As part of this new identity, a fresh new logo based on the signature of the company’s 70-year leader and former chairman, the late Mr Roger Milliken, has been revealed uniting each division of the global speciality chemicals, floorcovering and performance materials manufacturer. The new logo is simple, playful and bold, and signals a continuing commitment to excellence, leadership, ethics and creativity. It also reinforces the message of the common vision that runs throughout all of the company’s divisions, including floorcoverings. Wherever it appears the signature serves as a mark of commitment to the values that the late Roger Milliken believed in, it represents a clear indication of the highest levels of quality, environmental excellence and another step towards Milliken’s vision of the future. The new corporate identity supports the overall goal to serve as a true design partner to the architectural and design community. Over the past

010

ISSUE 3 2011

18 months, Milliken has created a variety of activities that support this vision including the launch of the designer-centric www.inspiredinspiring. com website, a state-of-the-art design centre at its US headquarters in Spartanburg, South Carolina, and continued new product launches that bring meaningful experiences to interior environments. “We consider what our clients need and what they want, which goes far beyond creating exceptional products,” explains Alison Kitchingman, Marketing Communications Director, Milliken. “This philosophy allows us to provide inspiration for projects, insights on trends and access to patented technologies – all the tools that help designers and architects to be more successful. We aim to inspire as well as be inspired by what is around us.” With a commitment to innovation and a renewed focus on a fresh approach to problem solving, the new identity represents part of an on-going evolution for Milliken and is the result of more than two years research and planning. www.millikenportfolio.com

BS 6180:1999 & BS 6399-1:1996

The TAPER-LOC™ System is the simple way to install glass railings and balustrades*. Rapid t 2VJDL 4JNQMF *OTUBMMBUJPO 50% faster to install than traditional alternatives

Re-adjustable t 4BWF 5JNF .POFZ The horizontal taper-loc design allows the system to be adjusted, dismantled and re-set.

Reassured t 5FTUFE Meets the strictest building code requirements BS6180:1999 and BS6399-1:1996.

ENQUIRY CARD/ONLINE NO 7 www.buildinginnovations.co.uk/card

For information call FREE on 00 800 0421 6144

e: CRL@crlaurence.co.uk f: 00 800 0262 3299 w: crlaurence.co.uk *For toughened/toughened laminated glass from 12mm-25.52mm thick

ENQUIRY CARD/ONLINE NO 8 www.buildinginnovations.co.uk/card


THE BOOK/NEWS

AL_A And AHEC To Transform V&A Museum Grand Entrance For The London Design Festival 2011 For the 2011 London Design Festival, landmark design installations by renowned British architects and designers will be seen across the city, and the American Hardwood Export Council has commissioned award-winning architects Amanda Levete Architects (AL_A) to design one of the most public. Now in its ninth year, the London Design Festival will be the largest and most significant yet, with an expected 180 partners and more than 250 events celebrating the world’s creative capital. For the third consecutive year, the London Design Festival will run a broad ranging programme of activity in residence at the Victoria & Albert Museum in west London, and together with Arup, AL_A has designed an installation around the V&A’s Grand Entrance. Entitled Timber Wave, the majestic three dimensional latticework spiral made from American red oak will span the height of the Museum doors. Opening up long views along Cromwell Road, the installation takes the V&A out onto the street, and exuberantly celebrates the London Design Festival’s residency at the V&A. Repetition of motif is part of the didactic heritage of the V&A and this structure is born from that tradition. It creates its own balance and reflects the contemporary preoccupation with interconnectivity between disciplines. European Director of AHEC, David Venables praised the London Design Festival for challenging the thinking on design and use of materials. He said, “This year’s collaboration with Amanda Levete, Arup and Cowley Timber is our most exciting and ambitious to date. The use of red oak as the main material is a great choice because it is the most abundant species of the American hardwood forest resource, but one which is not particularly well-known in Europe. Red oak has significant potential, and Timber Wave will demonstrate its strength, machinability and wonderful colour. I cannot wait to see the project take shape!” Timber Wave builds on a collection of installations supported and driven by the American Hardwood Export Council which demonstrate the performance, aesthetic and enduring qualities of American hardwood. For 2011, the red oak structure will completely transform the Museum’s Grand Entrance and is set to be a standout installation of the LDF programme. The London Design Festival takes place from 17th to 25th September across London. ENQUIRY CARD/ONLINE NO 9 www.buildinginnovations.co.uk/card

012

ISSUE 3 2011

ENQUIRY CARD/ONLINE NO 10 www.buildinginnovations.co.uk/card


Keywood From Arch Timber Protection

Technal Launches New Website

Keywood is modified timber from timber preservation and fire retardant specialists Arch Timber Protection. It has been developed to provide a building material with the widest range of possibilities and uses only natural biomass resins and Radiata Pine sustainable timbers. Keywood provides a versatile, durable and sustainable building material. It can be used both indoors or outdoors, either with or without a coating. The modification process imbues Keywood with improved dimensional stability and long term performance properties with a Durability Class which relates to a 60 year service life according to BS8417 for outdoor, above ground applications, such as decking, cladding, joinery and furniture. www.keywood.eu

Architectural aluminium glazing specialist, Technal, has launched a new website for architects and specifiers. The site has a completely fresh design, with clear and simple navigation, to provide a fast and efficient specifiers’ guide to the technical features, advantages, architectural flexibility, and wide-ranging applications for Technal’s aluminium curtain walling, low rise glazing, window and door systems. www.technal.co.uk

ENQUIRY CARD/ONLINE NO 11 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 12 www.buildinginnovations.co.uk/card

Portakabin Achieves Re-Accreditation To Iso 14001 For Environmental Performance

Wicona Launches New Website For Complex And Bespoke Façade Solutions Wicona has launched a new website for its façade solutions and latest developments in glazing technology. The website is a valuable source of information for architects, contractors and major fabricators about different approaches to façade and roof design for more complex and bespoke projects. Part of Hydro Building Systems, Wicona is also the first façade specialist in the UK to offer a complete turnkey service for the building envelope. Its team work closely with architects and contractors on the development of highly engineered façade designs, providing technical input and resources at every stage. Wicona also offers one of the most technically advanced and widely used unitised curtain walling systems. www.wicona.co.uk ENQUIRY CARD/ONLINE NO 13 www.buildinginnovations.co.uk/card

014

ISSUE 3 2011

Portakabin, the UK’s leading modular building specialist, has achieved re-accreditation to ISO 14001 – the internationally-recognised standard for reducing impact on the environment. Portakabin has the reassurance of other independent accreditations for its modular buildings, which include ISO 9001 for quality assurance, Zurich, BBA, LABC, and CE approvals. It also has the highest possible rating from Dun and Bradstreet, which puts Portakabin in the top 15 per cent of all companies in the UK for financial stability. In addition to its strong credit performance and the quality of its products, Over the past four years, Portakabin has delivered 99.6 per cent of buildings on time and on budget, rising to an unprecedented 99.9 per cent in the last 12 months. www.portanews.co.uk ENQUIRY CARD/ONLINE NO 14 www.buildinginnovations.co.uk/card

Standard Reference For Cast Stone Revised And Updated The construction industry’s standard reference for cast stone has been revised and updated by the UK Cast Stone Association (UKCSA). The latest edition of The Technical Manual for Cast Stone is a one-stop reference for all the information construction professionals need to understand the manufacture, design, specification and use of this much-used alternative to quarried natural stone. co.uk. Cast stone provides an attractive, durable and long-lasting product that can match the appearance and performance of many quarried stone profiles and finishes, yet it is readily available and can cost significantly less. It can be viewed or downloaded from www.ukcsa.co.uk ENQUIRY CARD/ONLINE NO 15 www.buildinginnovations.co.uk/card

ICON

THE BOOK/NEWS

Manufacturer: LG Hausys Product: Interior Film Full Story: Page 23 Visit: www.davidclouting.co.uk


THE BOOK/ROOFS

THE BOOK/ROOFS

Permo Underlay Proven For Metal Finishes

InStar Customers Stick With INSTA-STIK

Klober Permo® sec is a CE certified, vapour permeable waterproofing barrier which is installed as a layer between copper, zinc, aluminium or stainless steel standing seam roof finishes and the supporting deck. It covers irregularities in the metal and prevents corrosion on the underside of the metal by enabling moisture to be channelled safely to the eaves. Suitable for roof pitches over 3°, the 5 layer fleece / foil membrane offers exceptional tensile strength and resistance to tearing and can be laid over either rigid insulation or timber boards. An acoustic value of 8db helps reduce transmission of noise through the structure such as that produced by heavy rainfall. It can be used on ventilated and unventilated metal roofs though an air barrier / vapour control layer such as Wallint® 50 is recommended on the warm side of the structure.

InStar, is celebrating 10 years in the industry this year – and a long, successful history selling core adhesive product INSTA-STIK. INSTA-STIK roofing adhesive - used to attach insulation boards and waterproofing membranes to a variety of substrates on flat roofs - benefits from a unique delivery system allowing precisely controlled doses, so less product and time is wasted. INSTA-STIK comes in a portable, pressurized container which needs no external power source, making it easy to use on a high construction site. Unlike liquid polyurethane adhesives, the product is already expanded when dispensed and “cures” within 30 to 45 minutes, resulting in faster installation times. www.insta-stik.co.uk

ENQUIRY CARD/ONLINE NO 16 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 17 www.buildinginnovations.co.uk/card

At-A-Glance Guidance On Inverted Roof Systems Released An insight into latest guidance relevant to inverted roof systems has been released by JPA Technical Literature Ltd to aid designers, specifiers and installers in their decision making. The summary – which has been made available by insulation manufacturer Dow Building Solutions – provides highlights of three key documents relevant to inverted roof design in one, easy to use guide: European Technical Approval Guidance 031 (ETAG 031), which helps ensure consistent standards of assessment of inverted roof systems, BBA Information Bulletin No. 4, which emphasises the need to adjust calculated U-values to take account of the cooling effect of rainwater, as well as the importance of correct drainage, and BBA DataSheet No. 40/10, which describes the methodology to be adopted when analysing the results of thermal conductivity testing of insulation materials to determine a declared thermal conductivity value. To download a full copy, visit www.styrofoam.co.uk

Axter’s WILOTEKT-PLUS Chosen For Iconic Library After a rigorous selection procedure, architects CZWG approved Axter’s WILOTEKT-PLUS structural waterproofing for their inverted Canada Water pyramid. ISG Jackson’s Senior Contracts Manager, Len Smith, said, “The Axter system was chosen because of the intensity of work that needs to take place on the roof. It is a hot applied system so you can work on the roof with other trades without worrying about damage. Also the product doesn’t leak and comes with a 30 year guarantee.” Axter’s assistance with value engineering contributed towards an estimated £1 million construction cost saving. www.axter.co.uk ENQUIRY CARD/ONLINE NO 18 www.buildinginnovations.co.uk/card

016

ISSUE 3 2011

A Royal Appointment for Glendyne in Bournemouth!

Klober Solar Cable Outlet Kit Keeps Roofs Windtight And Airtight Klober’s Solar Cable Outlet Kit creates a watertight and airtight seal around cables and enables them to be passed neatly through most concrete interlocking and plain roof tiles without risk of damage from abrasion or distortion. Its polypropylene sealing bar provides the perfect barrier against driving rain, having been fully wind-tunnel tested on pitches from 20°-50°. The kit can be used with up to 8 cables of 4 -8mm to connect PV-systems, sensors, aerials, security lights and cameras. The kit also provides the perfect means by which to retro-fit systems with ease. The Cable Outlet Kit is available in 3 colours to match most commonly used tiles.

ENQUIRY CARD/ONLINE NO 22 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 21 www.buildinginnovations.co.uk/card

s ENQUIRY CARD/ONLINE NO 23 www.buildinginnovations.co.uk/card

rainline sustainable rainwater systems in steel

Rainline – no matter what the colour, it will always be green

ENQUIRY CARD/ONLINE NO 19 www.buildinginnovations.co.uk/card

Follow NHBC Advice And Switch To Dry Systems For Pitched Roofs Hambleside Danelaw is urging builders to follow a new NHBC recommendation that they should seriously consider opting for dry systems on pitched roofs to reduce their risk of incurring remedial works due to mortar failure. The NHBC has just reported that 60% of claims handled in 2010 related to pitch roofs and half of these claims were due to mortar issues. Availability is easily found within one of the most comprehensive ‘dry roof’ ranges offered by a British manufacturer. The range includes Dry Fix valley troughs, ridge and hip systems, soakers, verges and bonding gutters. Hambleside Danelaw supplies GRP Dry Verges in an attractive slate grey colour for batten and sark boards or face fixing which are suitable for all natural and man-made slates. ENQUIRY CARD/ONLINE NO 20 www.buildinginnovations.co.uk/card

Glendyne natural slate from Cembrit has played a key role in the recent renovation of a seafront hotel in Bournemouth. The blue/grey slates from Canada are the perfect complement to the grand, yellow brick exterior of the building, offering the exceptional weather resistance required of a roof in a corrosive environment. A comprehensive renovation of the exterior of the building highlighted the need to replace the existing slate/tile roof. Cembrit supplied approximately 10,000 508mm x 254mm Glendyne slates for the project. dark blue/grey, with a fine, consistent grain and no history of pyrititic inclusions, it benefits from a smooth texture and the combination of modern extraction technology and traditional finishing skills to ensure a consistently high standard product.

Silver Metallic

In Sweden they know a thing or two about manufacturing sustainable building products and their impact on the environment, so it’s not surprising that Lindab’s Rainline carbon footprint is significantly lower than many of the rainwater systems currently on the market. This combined with high performance, quality and competitive pricing makes Rainline one of the most effective and ‘green’ solutions for the control of rain drainage on all types of buildings.

Manufactured from high quality, zinc coated part recycled galvanised steel; Rainline offers all the features you would expect from a system manufactured by one of Sweden’s leading companies. Available in a range of attractive high build polyester colours, the finish of which is guaranteed for 15 years, Rainline is also available in natural copper, Aluzinc and plain galvanised. For an information pack contact us at the address below.

Lindab Ltd • Building Products Division • Shenstone Trading Estate • Halesowen • West Midlands • B63 3XB Telephone: +44 121 585 2780 • Facsimile: +44 121 585 2782 • Email: buildingproducts.sales@lindab.co.uk • www.lindab.co.uk

ISSUE 3 2011

017


GALLERY/PRODUCT/DUPONT™ Title: “TRON Designs CORIAN®” - A Movie-inspired Design Show By Disney® And DuPont™ Corian® Product: DuPont™ Corian® Visit: www.tron-designs-corian.com

DuPont and Disney® showcased at “Padiglione Visconti”. “TRON designs CORIAN®” is an exhibition inspired by the film “TRON: Legacy” from Walt Disney Studios. The overall effect and expression of “TRON: Legacy” has inspired many artists and designers across fashion, music, design and technology. From the original Daft Punk soundtrack, to exclusive apparel and designer jewellery, to the brand-new videogame “TRON: Evolution”, the world of “TRON” has become a lifestyle phenomenon. “TRON designs CORIAN®” is an original design project art directed by DuPont and Disney® and created using DuPont™ Corian® high-tech surface for a surprising scenography. The exhibition focuses on three main elements from “TRON: Legacy”: Flynn’s Arcade, the Light Cycle and the Safe House. Each has been interpreted exploiting the properties, beauty and the sensorial qualities of DuPont™ Corian®. ENQUIRY CARD/ONLINE NO 24 www.buildinginnovations.co.uk/card

018

ISSUE 3 2011

ISSUE 3 2011

019


GALLERY/PRODUCT/TREND Title: Gold Fever: The Inimitable Appeal Of 24ct Gold Mosaic Product: 24ct Gold Mosaic Tiles Visit: www.trend-vi.com/en

This season, there has been a resurgence of opulence and glamour in the home, with gold colour schemes making a brilliant return. Gold brings a touch of refinement, luxury and warmth to many interiors and amongst today’s glittering palette are metallic decorative paints, gold patterned wallcoverings, sequinned textiles, gilded lights and fittings, and golden finishes for bathrooms and living room furniture. But the original and still the most prized golden wall and floor covering is 24ct gold mosaic and, through its many precious tile collections, Trend of Italy offers the widest choice in this prestigious segment. The techniques of fusing together glass and thin leaves of gold date back to Roman times and was regarded as mainly a medium for religious art, until the 19th century when Italian mosaicist Angelo Orsoni’s avant-garde techniques popularised it for interior decoration. Now owned by the Trend group and the only factory in Venice that manufactures glass mosaic with gold leaf, Orsoni’s original furnace still provides the authentic craftsmanship and artistry that lie behind the inimitable Trend gold collection. Gold mosaic par excellence is seen in Trend’s distinctive Aureo 24 Carat line, offered in both yellow and white gold, smooth and corrugated textures, Modern and Traditional designs, and different finishes for floors and wallcoverings. Handcrafted in a centuries-old artisan process, these mosaic tiles are made by beating pure gold into a thin sheet, which is then sandwiched between two layers of glass. The thin upper layer or cartellina, either transparent or tinted, is typically 1mm thick and protects the delicate leaf, sometimes giving a coloured hue to the gold; the thicker support layer is usually around 4mm deep, adding strength and substance. These three elements are heated once again and fused into a single slab that is resistant to cracking and breaking, before being hand cut into individual tiles or tesserae.

GALLERY/PRODUCT/ Title: Application: Visit:

Aureo gold mosaic tiles are available as standard in 1cm, 1.5cm or 2cm square formats, enabling mix and match combination with other Trend ranges, and can be made in larger or smaller sizes for particular projects. There is also an Aureo Collezione Lucio Orsoni, created by the latest talented member of the Orsoni family, which uses a hand-blown, tinted cartellina to produce provocative new 24ct gold colours, from acid green and copper, to titanium and violet. Prices for the regular Aureo range are from 65p to £1.10 per piece and for the Orsoni Collection are between 85p and £1.40 per piece. Similarly creative expressions of gold and metallic colours can be found in Trend’s utterly distinctive Liberty collection, where designs like Topaz, Bronzite, Pearl and Diamond take the eye through extravagant golden, bronze and silver tones, adding the extra dimensions of texture and eccentric tile formats. Prices here are from £245 to £345 per square metre. In contrast to gold blocked or metallic paper wallcoverings, Trend offers intricate and beautiful glass mosaics on a roll, in the shape of its exclusive Wallpaper collection, featuring elegant repeat patterns. Such classic designs as 24ct gold and white Luxurious 1, Rich 1 and Essential 2 are the perfect choice for large rooms, while white gold wallpaper themes like Essential 1 give the illusion of space in smaller interiors. These Aureo gold mosaic-accented themes cost between £624 and £726 per square metre. Other gold notes from Trend come from studio-designed Vitreo, Brillante, Shining, Aureo tile mixes and graduated shading blends, in the popular 2cm x 2cm tile size, as well as more intricate Lux, Sunshine, Aureo custom mixes in the smaller 1.5cm square format. Prices vary according to the proportion of precious gold Aureo tesserae in the particular design, starting from around £150 per square metre. For a different interpretation of yellow and white golden tones, Trend’s latest Karma Mirage coloured glass tiles have a metallic epoxy finish applied to the reverse, replicating the warm tones of this precious metal and giving enormous depth of colour. These hand cut 2cm square mosaics, made from 75% post-consumer recycled glass, are priced at £436 per square metre. Continuing the coloured glass theme, Glamour gold-effect mosaic tiles are extra deep at 1cm thick and are colour-fused, giving consistent depth of golden tone throughout, in a range of standard and custom formats. Ideal for dramatic floor and wall coverings, these tiles are priced around £345 per square metre. So whatever the decorative style, form or function, Trend has a golden solution, in the varied shapes of its brilliant glass mosaics. ENQUIRY CARD/ONLINE NO 25 www.buildinginnovations.co.uk/card

020

ISSUE 3 2011

ISSUE 3 2011

021


GALLERY/PRODUCT/KÄHRS

GALLERY/PRODUCT/GLASEN

Title: Thirteen Kährs Floors Receive FSC Certification Application: FSC Certification Visit: www.kahrs.co.uk

Title: It’s Glass, But Not As We Know It Product: Interior Film Visit: www.davidclouting.co.uk

Glasen, exclusively distributed in the UK by David Clouting, is an innovative interior glass film from LG Hausys designed to be laminated onto the back of a glass sheet to provide the ultimate high gloss finish - both in looks and surface performance. Utilising high pearl printing techniques to give stunning 3D effects, Glasen interior glass film is ideal for domestic and commercial interior applications including: Splash backs, Kitchen and Bedroom doors, Wardrobe Doors, Flooring, Wall Panels, Work surfaces, Table tops, Headboards, Radiator covers, Hotel and Office reception areas and Bars and Restaurant. David Clouting offer a range of contemporary Glasen film designs to allow the designer to create stylish room settings or individual feature walls. Glasen is certified to act as a safety film, achieving European EN12600: 2003-04 Classification. ENQUIRY CARD/ONLINE NO 27 www.buildinginnovations.co.uk/card

Reflecting its long-term environmental focus, Kährs has received FSC (Forest Stewardship Council) certification for 13 wood floors produced throughout its range. They include eight oak floors from its Original and Linnea Ranges and all sports floors from its Activity Range, available in a choice of wood species.

GALLERY/PRODUCT/COMPAC Title: The New Quartz Nature Collection From Compac – A Harmony Between Beauty And Technology Product: QUARTZ Worksurface Visit: www.compac.es

Within Kährs European Natural Collections, from the Original Range, rustic Oak Ardenne and Oak Hampshire have received certification, along with even grained Oak Verona and Oak Siena. Meanwhile, FSC floors within the Linnea Range include Oak Amber, Biscuit, Coffee and Honey. Throughout the Activity sports floor range - within which floor’s feature integral shock-absorption and reinforcement properties – all designs are now FSC-certified and compliant to both DIN and EN Standards. Certification, in each case, means that the floors fulfil the demands for FSC labelled products. Kährs commitment to the environment has received international recognition. Back in 1941, Kährs patented its eco-efficient, multi-layered floor design, on which its range is still based today. In 1993, it was the first floor manufacturer to receive ISO 9001 certification and in 1997 the company was certified according to the ISO 14001 environmental standard. Kährs was the first flooring manufacturer to produce floors with water-based finishes and to introduce the glueless, mechanical joint system Woodloc®. Last year, 73% of all wood used in floor production came from Swedish forests surrounding its 40 hectare manufacturing site in Nybro, Sweden. During production, tree bark waste that is recovered from Kährs sawmill is used to provide district heat for its 75,000m² plant, neighbouring homes and businesses. The dry saw dust biomass waste is converted to energy pellets and is used to provide carbon-neutral energy for approximately 20,000 households in the region. Meanwhile in this, the UN’s Year of the Forest 2011, Kährs is working even more actively to support socially and environmentally responsible forestry globally, and has an ongoing dialogue with NGO organisations, such as WWF, EIA, Fairtrade, Rainforest Alliance, and Greenpeace. ENQUIRY CARD/ONLINE NO 26 www.buildinginnovations.co.uk/card

COMPAC, by utilising advanced production technologies, have taken the beauty, colours, and textures of stone and combined these and other key physical characteristics with quartz to produce what is probably the best kitchen or bathroom worksurface range on the market. This exciting new range has been manufactured using BIO resins from renewable organic material further underpinning a revolutionary commitment by COMPAC to meet its sustainable and environmentally friendly obligations. Investing heavily in R&D has enabled COMPAC to manufacture a material that improves on the already outstanding technical qualities of its existing QUARTZ worksurface range: exceptional hardness, resistance to abrasion, impact, acids and UV rays, and a material that is extremely easy to clean. The Nature Collection, a high performance quality product that is thought to be the most technically advanced quartz worksurface currently available, has been created with a perfect finish that lends elegance and beauty to worksurfaces for bathrooms and kitchens, floor coverings and cladding. Not only does the Nature Collection offer a highly decorative product with depth of grain and uniformity of textures and colours but it is so resistant, stable and long-lasting that COMPAC are able to offer consumers a Lifetime Warranty. ENQUIRY CARD/ONLINE NO 28 www.buildinginnovations.co.uk/card

022

ISSUE 3 2011

ISSUE 3 2011

023


GALLERY/PRODUCT/GRANITE TRANSFORMATIONS Title: 3 Unique Veined Surfaces, 2 Metallics & 3 Earthen Tones Product: natural Italian granite Visit: www.granitetransformations.co.uk

New from leading kitchen worktops and bathroom finishes brand, Granite Transformations, are three innovative Trend Prestige designs, the only agglomerate or engineered stone products in the world to feature a veining pattern running through the surface. Also new are two new Trend Q metallic tones, made with material normally used in computer chips, and three additions to the best-selling Trend R Italian granite range, reflecting this season’s fashionable earthen and desert tones. As with all Granite Transformations’ products, these eight new designs are covered by a lifetime warranty and can be installed over existing kitchen and bathroom surfaces, eliminating messy demolition and minimising disruption. The 2011 Trend Prestige collection introduces three new colours, each with a unique veining effect fashioned from contrasting material. Nero Marquis is a midnight black quartz surface, enlivened with a subtle spider’s web of silver, grey and white strands, created using recycled glass. Cape Cod Green is a cool misty green veined with brilliant copper, dusky brown and grey, a look that’s achieved with aventurina glass embedded with crystals of semi-precious metal. While the fragments of fiery red and soft brown that float across Fire Beige are made from natural Italian granite. There is no price premium for the Prestige collection, although extra material may be required for matching the veining pattern as it cascades over the edge strip. Uniquely, the metallic highlights on the two new Trend Q colours are both produced using semi-precious metals more commonly employed in the production of computer chips. Dark Steel is a deep, steel grey with flecks of silver, ideal for white cabinetry or those preferring darker tones. For those wanting a hint of blue in the kitchen or bathroom, Blue Steel has bluish-grey undertones and flecks of metallic blue. Trend Q surfaces are manufactured from 95 per cent Italian quartz and a speciallyformulated polyester, then cast into 3m long x 1.25m wide slimline, flexible slabs that comfortably outperform natural stone. Granite Transformations’ Trend R series is manufactured similarly from Italian granite, delivering the authentic look and feel of the natural material, combined with superior strength and technical properties. In the new Walker Gold granite surface, golden browns, coffee and shades of grey mingle together to form a rich mix of earthen colours and textures. Mocha Real continues this theme with a jumble of copper, chocolatey brown, black and grey, for those who love rich colours. Whereas King Ivory goes to the other end of the brown spectrum, with cream, grey and copper tones set against desert sand. ENQUIRY CARD/ONLINE NO 29 www.buildinginnovations.co.uk/card

024

ISSUE 3 2011

ISSUE 3 2011

025


GALLERY/PROJECT/CGI Title: Royal Shakespeare Company Opens its Fire Doors with Pyroguard Location: Stratford-upon-Avon Application: Fire Doors Visit: www.pyroguard.eu

Pyroguard fire safety glazing has been installed at the Royal Shakespeare Company’s (RSC) new theatre in Stratford-upon-Avon. Specified by fit-out specialists, Swift Horsman, the much celebrated Royal Shakespeare Theatre has benefitted from high performance integrity and insulation Pyroguard EI glazing in fire doors and fire screens throughout the development. Installed by Pyroguard glazing partner, Moon Limited, Pyroguard EI was specified at 23mm and 15mm thicknesses to deliver 60/60 and 60/30 fire ratings respectively. Used as part of an internal fire door system from Harrington Fabrications, Pyroguard was required to deliver integrity and insulation performance for the slim vision panels, which were situated at each level entrance into the viewing tower staircase. Bill Harris, Swift Horsman, comments: “The challenge for this project was satisfying the building regulation requirements without compromising on the build schedule. Pyroguard met the necessary performance specification and was delivered to site as bespoke cut sizes in a short space of time.” Providing a barrier to fire and heat to allow safe passage and exit, Pyroguard EI is classified to EI 60 to EN 13501-2 and impact safety to EN12600 Class 1B1.

026

ISSUE 3 2011

Available in a range of thicknesses to accommodate internal and external fire safety applications, Pyroguard has been approved for use with a number of framing methods. Supplied in stock sheets or as bespoke sizes to order, Pyroguard can be delivered to site at short notice. David Jolliffe, Managing Director, Pyroguard, explains: “We work closely with our partners in the supply chain to ensure the correct specification and installation of our fire safety glazing products. The RSC is a perfect example of how our hands-on technical support ensured the seamless delivery of this specialist element of the joinery package.” Pyroguard EI is part of a wider portfolio of fire safety glazing products manuafctured and supplied by CGI International. The complete Pyroguard range provides access to integrity only (E) as well as integrity plus radiation control (EW) products. Pyroguard is available through a nationwide network of stockists, to identify your nearest supplier please contact 01942 710720. ENQUIRY CARD/ONLINE NO 30 www.buildinginnovations.co.uk/card

ISSUE 3 2011

027


THE BOOK/FLOORS

NE

rE V tE olU Ch ti No oN lo ar gy y

NEW tarasafe

safety Flooring The Crystal Clear Advantage

Brighter, greener, cleaner vinyl safety flooring. Revolutionary new Tarasafe has ground breaking Mineral Crystal particles inlaid into the surface that improves both performance and appearance: Brighter, cleaner surface that adds real sparkle

Forbo’s Flex Design – Brings Loose Lay Tiles Into Vogue recycled materials Easier to install, lighter & more

Cr

ystal

gy

Easier to cut - up to 5 times more blade life

NE W

flexible to handle

seeing is believing ask for your FrEE sample and information service. tel: 01926 622600 Visit: www.gerflor.co.uk Email: contractuk@gerflor.com Come and see us at the Ecobuild show - stand number s540.

hNolo

Now with an improved 12 year warranty

EC

ISSUE 3 2011

ENQUIRY CARD/ONLINE NO 31 www.buildinginnovations.co.uk/card

100% recyclable & contains

ay t

028

transparent wearlayer gives superior strength, durability and clarity whilst the PUR Pearl lacquer delivers stain resistance, ease of maintenance and a natural matt appearance. Manufacture at a Forbo’s production site in mainland Europe assures specifiers that the collection meets the highest European standards and is REACH compliant, and guarantees shorter delivery time and competitive pricing, making Flex Design an ideal resilient solution for time and cost dependent projects. For more information on Flex Design please visit www.forbo-flooring.co.uk/moreinfo or call 0844 822 3928 to request a sample folder.

iN l

Forbo’s inspirational Flex Design collection dramatically extends the potential for loose lay vinyl tiles in commercial office, retail and hospitality environments and provides an excellent environmental option as a result of its European manufacture, high recycled content and REACH compliance. The collection has been specifically designed to combine well with carpet tiles and LVT (luxury vinyl tile) ranges in Forbo’s portfolio and broadens the choice available for all environments requiring speed of installation or the practical benefits of modular flooring, for instance where access flooring is installed and in refurb and renovation projects. Flex Design encompasses abstract and traditional woods, concrete, stone, sand and metallic woven designs. Highlights include Seagrass planks (100 x 20cm) with their smooth grained linear design, inspired by wood but interpreted in a more abstract way, and metallic woven designs (50 x 50cm) which offer a stylish softly textured effect in four different muted metal colours. The combination of a glass fleece carrier and multiple calandered layers makes Flex Design unprecedented in strength, performance and quality. A top 1mm

ENQUIRY CARD/ONLINE NO 32 www.buildinginnovations.co.uk/card

W


THE BOOK/FLOORS

THE BOOK/FLOORS

Banking On Grip Rock

A Match Made in Scotland Thermo-Floor Ltd; supplier of energy efficient underfloor heating and cooling systems has been named as an exclusive supplier of underfloor heating systems for Callum Walker interiors of Perth. Callum Walker Interiors are renowned for their elite innovative interior design and modern contemporary furniture. Ian Dickson of Callum Walker comments; “We are delighted to have Thermo-Floor on board, we chose them because of the exceptionally high quality of products and services they offer. Here at Callum Walker Interiors we ensure everything is finished to the highest standards so Thermo-Floor is the sensible option to recommend underfloor heating systems to our customers”.

The Dutch bank Rabobank Nijkerk in Amersfoort has recently solved a major safety problem with slip resistant Grip Rock matting. The bank had a serious issue with customers slipping on the ceramic tiled ramp which leads up to the entrance. Grip Rock, the high performance all-weather solution was specified and installed. This is one of a range of mattings supplied by Plastic Extruders. The matting has a very low 3mm profile and is manufactured to the highest specification based on the DIN51130 standard. Its R13 rating is the best possible for slip resistance measured on an angled slope of over 35 degrees. Constructed in three layers, Grip Rock comprises a tough and durable wearing surface made with ceramic and crushed garnet beads, a fibreglass interlayer to provide strength and a polyurethane backing which grips the floor and restricts creep. www. plastexmatting.com ENQUIRY CARD/ONLINE NO 35 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 34 www.buildinginnovations.co.uk/card

Howe Green Is First Choice At Flagship City College Howe Green access covers have been specified and installed at City of Westminster College, which opened the doors of its new landmark £102m Paddington Green Campus to students in January. It was a RIBA-backed competition that led to award winning Danish Architects Schmidt Hammer Lassen being appointed to design the new Campus with McLaren Construction delivering the project. Howe Green access covers were selected to provide reliable access to concealed services under the floor and in wall cavities all around the new Campus.

tyre wheel load from cars and light delivery vehicles. On the upper floors of the new Campus, over 100 Visedge floor access covers were fitted in the specialist science labs. Howe Green developed the Visedge Series specifically for flexible flooring and it ticks all the boxes for demanding environments like laboratories, hospitals and surgeries as the unique double seal construction forms the most positive seal to drainage, electrical and other ducts. City of Westminster College can trace its history back to 1903 when the Paddington Technical Institute opened for business.

Howe Green’s innovative 5000 Series range of aluminium covers and frames were installed throughout the ground floor and in the spacious College reception area by specialist flooring contractor WB Simpsons and Sons. Unobtrusive and streamlined, the 5000 Series covers sit flush by design with the surrounding Riven Slate flooring chosen to complement the bare concrete finish of the interior of the striking atrium at the heart of the building. Howe Green access covers have proven durability, tamper resistance and a unique double seal design for extra protection and hygiene. The 5000 series covers were ideal for high pedestrian traffic areas whilst the 7500 series covers also installed on the Campus, can withstand up to a five tonne pneumatic

It was the first facility of its kind teaching Physics, Chemistry, Engineering, Building, Domestic Economy and Dressmaking to the young people and adults of West London. Today, the College provides one of the country’s most advanced environments for further and higher education teaching and learning, with state of the art facilities that include specialist science labs, a large sports hall built to Sport England specification and a versatile 250-seat theatre/performance space. With Howe Green access covers installed, City of Westminster College has ensured impeccable aesthetics and long lasting access to its vital services for many years to come. For further information on Howe Green’s range of access panels, visit www.howegreen.com

030

ISSUE 3 2011

ENQUIRY CARD/ONLINE NO 33 www.buildinginnovations.co.uk/card

Fermacell – The Versatile Flooring System Fermacell flooring is a dry, fast and easy to install alternative to wet screed systems providing outstanding acoustic performance, impact, moisture and fire resistance. Ideal for both new build and refurbishment projects, it is the cost effective solution to wet screed alternatives saving time and money during project installation. Designed for use as a floating floor, it is ready to use within 24 hours and accepts many floor finishes including vinyls, laminate, tile and parquet. Many new properties are equipped with under floor heating and the Fermacell dry screed option allows it to be laid directly over the underfloor heating system. www.fermacell.co.uk ENQUIRY CARD/ONLINE NO 36 www.buildinginnovations.co.uk/card

ISSUE 3 2011

031


THE BOOK/INTERIORS

THE BOOK/INTERIORS

New Alfriston Towel Rail From JIS Europe

Showered In SUCCESS Taplanes Showering Solutions are the oldest British manufacturer of shower cubicles, minipods and ensuite pods. Using their own patented manufacturing techniques and materials, Taplanes are the only British company that can genuinely prove that they can meet a minimum 30 year life expectancy if not in excess of 50 years. Taplanes have produced specialized equipment for private, military and government contracts for various applications which have involved highly specialized chemicals, plastics, electronics and robotic knowledge. Taplanes manufacture all their products using a specially formulated polypropylene material with a minimum thickness of 10/12mm. This sustainable material allows Taplanes to take their products back at the end of its life cycle, regrind it, rethermoform it and then re-use it. www.taplanes.net ENQUIRY CARD/ONLINE NO 37

ENQUIRY CARD/ONLINE NO 38 www.buildinginnovations.co.uk/card

www.buildinginnovations.co.uk/card

More than just beautiful balustrades

JIS EUROPE has a new heated towel rail named THE ALFRISTON. The towel rail is manufactured in an elegant round section shape with nine horizontal rails giving an appearance of refined luxury, together with a stylish 90 degree angle on the top rail. The New ALFRISTON rail is 650mm high and 1000mm wide. It can be used in central heating, electric or dual fuel formats, which will allow the rail to be heated when the central heating is turned off. The ALFRISTON towel rail is manufactured in 100% stainless steel pressure tested to 12 Bar and is available in polished finish with brushed satin finish available to order making this radiator durable and hygienic and they come with a 25year guarantee.

Sapphire offers an unrivalled package of practical support and guidance for total peace of mind. > A clear 10 step Project Pathway from concept to installation > Structural Assessment System – a unique structural calculations tool > Onsite Safety & Quality Assurance scoring system > 12 year guarantee on all products Ideal Standard’s New Strada Range

Sapphire Eastern Sapphire Scotland ENQUIRY CARD/ONLINE NO 39 www.buildinginnovations.co.uk/card

innovations 19.05.11.indd 1 032Building ISSUE 3 2011

01763 847 020 01779 476 089

Sapphire Midlands Sapphire Southern

01295 265 500 0118 986 5410

Ideal Standard, a leading provider of innovative and design-driven bathroom solutions, offers its newest bathroom range called Strada, a basin, furniture and accessories range. Strada has been designed with a contemporary, modern feel and is ideal for consumers who are looking for a complete solution and harmonised look to their basin area. The sleek design also makes it a great fit for high-end hotel bathrooms. The Strada range comprises a selection of basins, furniture units (with worktops and handle included) and mirrors in a variety of sizes. The range is broad enough to offer consumers choice, so they can personalise their bathroom and ensure it fits their individual needs, without the difficulty of having to match products from different ranges.

Added benefits include pre-assembled furniture units for easy installation, as well as one-code ordering (covering furniture unit, worktop and handle). Mirrors and basins can then be added separately depending on the consumer’s requirements. All Strada VC come with a lifetime guarantee and a 5 year guarantee for furniture and mirrors, offering customers complete peace of mind. All units and worktops are available in Gloss White and Gloss Grey finishes. Handle finish is chrome. ENQUIRY CARD/ONLINE NO 40 www.buildinginnovations.co.uk/card

Contact the Sapphire team to find out more. www.sapphirebalustrades.com 5/19/2011 9:48:01 AM

ISSUE 3 2011

033


THE BOOK/INTERIORS

THE BOOK/INTERIORS

Ultra Tile Used In 5 STAR Holiday Accommodation

Photo: John Short

New Colourful Topping At PizzaExpress PizzaExpress’s ‘Living Lab’ Restaurant in Richmond, Surrey features colourful high pressure laminates and solid surface materials from ABET LAMINATI. In order to achieve the rich and vibrant atmosphere inspired by the traditional open food stalls found in Naples, Ab Rogers Design has used many different laminates, including brightly coloured gloss HR LAQ for counterfronts and ribbon seating booths, white Stratificato with a black and white striped core for tables and shelving and Pral solid surfacing for countertops and satellite stations. www.abetuk.com ENQUIRY CARD/ONLINE NO 42 www.buildinginnovations.co.uk/card

Concept Bathrooms have recently finished a holiday accommodation refurbishment project, where they used Ultra Tile adhesives, grouts and Ultra Floor sub-floor preparation products. The project included three 17th century cottages and two bed & breakfast rooms. Sub-floor preparation was conducted first using Ultra Floor Level IT one HDB and Ultra Tile Prime IT FP. Self-levelling compound. Concept Bathrooms also used Ultra Tile Prime IT FP to enhance bond strength and prime before applying any adhesive. Floor tiles were then fixed with Ultra Tile ProFlex SP and the wall tiles with ProGrip HG. Travertine wall tiles were fixed with ProFlex SP+ES in white. All tiling applications were finished with grouts from the Ultra Tile range. Ultra Tile FineJoint grout in limestone was applied to the walls and FlexJoint in limestone and anthracite were chosen for the floors. www.ultratileadhesives.co.uk ENQUIRY CARD/ONLINE NO 43 www.buildinginnovations.co.uk/card

Smart Choice For Changing Rooms Selecting the right design specifications in changing room areas is essential not only for aesthetics, but also for maintenance, durability and product lifecycle. Trevor Bowers, Director of leading washroom and installation provider, Washroom Washroom, explains some of the considerations that facilities should take into account when selecting changing room specifications. As a busy communal environment, changing room facilities are frequented daily by a high-level of users, which results in heavy-use of provisions. Specifications must not only be aesthetically pleasing, but also durable to ensure a long product lifecycle. Materials such as solid grade laminates and stainless steel are an ideal choice for cubicles and other fixtures, as they are robust and hardwearing as well as easy to maintenance. Ensuring fresh, durable and maintainable specifications in changing room areas is key to both user happiness and product lifecycle. One innovation is the use of screen printed cubicles and vanities, which can be used to create a fun, unique and even themed changing room areas. Screen-printing offers a cost-effective way to update existing designs over time without having to

034

ISSUE 3 2011

specify a whole new changing area, and can be used in conjunction with a variety of images to provide a bespoke solution. New materials for cubicles, benches, lockers and vanity units provide businesses with a guarantee that the expectations of changing rooms are met. For example, shower cubicles specially designed in acrylic materials, such as Washroom Washroom’s Luminoso range minimise the risk of cracks and shattering. Not only does this offer users unparalleled safety, but also reduces maintenance and repair costs over time.

Venesta’s Screen Prints Brighten Up Children’s Washrooms

Equally favourable, locker systems manufactured in a combination of solid grade laminate and rigid aluminium or real wood veneer offer exceptional strength, providing not only a long-life expectancy but also excellent security for users, while aluminium-framed benching produced from waterproof materials assure a comfortable but long-lasting seating option. For more information please phone 0845 470 3000, visit www.washroom.co.uk or email sales@washroom.co.uk

‘‘Before this project went ahead we stipulated that our suppliers needed, not only to provide highly thought out, stylish systems but also to be hot on the quality of their service too. I’m delighted to say, we got both from Venesta.’’ Mr Grove, Head, Belleville Primary School. Named ‘outstanding’ by Ofsted in 2007, Belleville School in Battersea, looks after 730 pupils, aged between 4 and 11. Housed in a classic Victorian building, the school is committed to providing a warm and friendly environment for children to learn and spends a lot of time and effort ensuring its pupils feel safe, secure and stimulated. Charged with an extensive refurbishment to the whole school, chartered surveyors, Wilby and Burnett, briefed Venesta to provide a cubicle range that would answer the school’s need for a fun, safe, hygienic environment. Genesis was selected for its design and variety of height options making it the natural choice. School head, Mr Grove, was particularly impressed by Venesta’s online design studio which allowed him to visualise different colour mixes before making his selection. A key consideration on this project was timing. The refurbishment was planned for the school holidays, meaning it had to be gutted and refitted in just six weeks. Thankfully, the highly efficient Venesta team was able to rise to the challenge and delivered the cubicles on time and ready to install. www.venesta.co.uk

ENQUIRY CARD/ONLINE NO 41 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 44 www.buildinginnovations.co.uk/card

ISSUE 3 2011

035


THE BOOK/INTERIORS

THE BOOK/INTERIORS

Laidlaw Hat-Trick Of Health And Education Projects In Hastings The new Hastings Station Plaza is a £71m mixed residential, educational, office and retail development on the site of the old goods yard next to the new railway station. Designed by Hopkins Architects and built by Laing O’Rourke, its large, light-filled, glazed atrium is part of 22,000 square metres of study space and social zones for the new £65m sixth form and further education college. 4 interlinked BREEAM ‘Excellent’ 6-storey buildings are linked by the atrium. Laidlaw Solutions supplied over 450 Orbis Timber laminated and painted doorsets for use throughout the project, together with a range of factoryfitted Orbis Commercial ironmongery. The variety of door colours, coded for each of the 6 floors, is immediately evident upon entering the atrium. Many were installed with PVC edging within an aluminium glazed partitioning system. The Hastings Primary Care Centre, located within the Plaza, was a further element of the project to which Laidlaw scheduled doors and ironmongery. Facilities such as Dexa scanning, X-ray, ultrasound and dental services have been combined with a walk-in centre, retail pharmacy and six GP practices. Laidlaw supplied 190 internal doors and glass internal timber screens together with external timber doors, those leading from the basement into the car park having standalone digital locks. The scale of the Station Plaza development is reflected by the fact that it also houses IT suites, a gym, performing arts and dance studios, an art gallery, coffee shop, hair salon, restaurant and audio-visual / media facilities. Intended to create an impressive, vibrant gateway for Hastings, it connects the re-opened station with the rest of the town and wider coastal region. The development had a high sustainability agenda and aimed to create a socially inclusive environment which included affordable housing. Laidlaw’s involvement in Hastings’ regeneration has extended to the development of the Ore Valley campus of the new Sussex South Coast College. The College is linked to that at Station Plaza and works with local secondary schools to provide the International Baccalaureate and vocational courses for year 10 and 11 students. Around 170 primed Orbis doorsets and Orbis Commercial ironmongery were again supplied. Major Projects manager Dave Manley concluded, “Laidlaw’s involvement in these key education and health projects provides further proof of our experience in handling diverse and complex doorset schedules. The time line for fitting out is always very tight so the supply of integrated doorsets provides the perfect answer for both the main contractor and the installer.” ENQUIRY CARD/ONLINE NO 45 www.buildinginnovations.co.uk/card

036

ISSUE 3 2011

ISSUE 3 2011

037


THE BOOK/INTERIORS

Match The Tap With New Schell Angle Valves

Mio Makes A Splash

SCHELL GmbH, leading suppliers of high quality bathroom hardware, has raised the crossbar in design by producing a range of four angle valves very competitively priced with subtly different styling to complement the taps in a basin or bath. All four are in a high quality chrome finish over a brass body and in up-to-the-minute styling. The variations lie in the conformation of the hand knob on the valve end and tThese new SCHELL valves provide the extra dimension of aesthetic appeal to their functionality.

Intatec is making a splash currently with Mio – a shower and tap range full of contrasts, with its solid, rectangular valve styling combined with an elegantly arcing fixed riser and the unexpected combination of black and highly polished chrome finishes. The Mio taps – like all Intatec’s taps – come with an eco-stop flow restrictor free of charge, making the taps Water Wise compliant as standard at no extra cost. www.intatec.co.uk

ENQUIRY CARD/ONLINE NO 46 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 47 www.buildinginnovations.co.uk/card

Playa

ENQUIRY CARD/ONLINE NO 48 www.buildinginnovations.co.uk/card

Express yourself Relevant to today’s fashion and tomorrow’s trends. A design led branded range at affordable prices. t 8JEF DIPJDF PG CBTJO JOD DN DN BOE DN QFEFTUBM CBTJOT 5) BOE 5)

t 4FNJ DPVOUFSUPQ BOE DPVOUFSUPQ CBTJOT BMTP BWBJMBCMF t #PY SJN EFTJHO QBO GPS NPSF FGGFDUJWF nVTIJOH t BOE MJUSF EVBM nVTI XBUFSTBWJOH PQUJPOT PO 8$ DJTUFSO UP IFMQ TBWF XBUFS BOE NPOFZ t 3FHVMBS PS MVYVSZ TPGU DMPTF 8$ TFBU BWBJMBCMF t %FEJDBUFE GVSOJUVSF PQUJPOT GPS B TMFFL CVJMU JO DP PSEJOBUFE BQQFBSBODF

Ideal Standard 5IF #BUISPPN 8PSLT /BUJPOBM "WFOVF )VMM )6 )4 5FM www.ideal-standard.co.uk

038

ISSUE 3 2011

ICON

t #BDL UP XBMM BOE XBMM IVOH QBOT

Manufacturer: Kährs Product: Wooden Floors Full Story: Page 22 Visit: www.kahrs.co.uk


THE BOOK/WALLS

THE BOOK/WALLS

Sureclad Ceramic Granite Cladding Specified For Casa Hotel In Chesterfield Anthra-Zinc Façade For Manchester University Biomedical Research Building The ‘AV Hill’ Building at Manchester University is a £30M research centre shared between the Faculties of Life Sciences and Medical and Human Sciences. Designed by architects Wilson Mason and Partners, it houses 300 scientists in 50 research groups focussing mainly on neuroscience and immunology. The six-storey, 9,700m² complex façade is predominantly of VMZINC QUARTZ-ZINC® interlocking panels which require virtually no maintenance and have a BRE Green Guide A+ rating. The University’s ‘biomedical corridor’ connects the Core Technology Facility, Michael Smith and Stopford Buildings. Designed to achieve a BREEAM ‘very good’ and an EPC B rating, the building uses ‘bridge links’ at third floor level which are a feature within the atrium. The design approach generated for the building locates core laboratory facilities, shared by all building users at ground floor level. These incorporate a freezer farm and histology suite in addition to a large laboratory space for vibration sensitive equipment. The upper levels provide a generic laboratory space supported by a range of cellular spaces providing secondary research functions. The VMZINC Interlocking Panel system is fixed directly on wood or metal transverse purlins with a continuous ventilated air gap left behind the boarding on the entire facade. The building was named Archibald Vivian Hill, who won the 1922 Nobel Prize in Physiology or Medicine while he held the Chair in Physiology at the University. ENQUIRY CARD/ONLINE NO 49 www.buildinginnovations.co.uk/card

040

ISSUE 3 2011

When architects at careyjones chapmantolcher in Leeds specified Sureclad ceramic granite ventilated facades for the new Casa Hotel in Chesterfield, the off-site prefabrication, speed of installation and lifetime maintenance costs of Shackerley’s system were every bit as important as the final appearance of the building. In just over a year the architects and main contractors Miller Construction delivered a £20million hotel and office complex for entrepreneur Steve Perez of Global Brands Ltd. The new facilities include Chesterfield’s first four star hotel, with 100 bedrooms, 100-cover restaurant, bars and banqueting facilities on the first four floors, and Global Brands’ state of the art HQ and offices, and additional hotel conference rooms on the top two floors. Associate architect Paul Cowlin-Chelin said that this was a “very challenging” fast track project partly because of the hybrid construction incorporating a post tensioning system to the first and second storeys, and also due to the extensive environmental modelling required to deliver a high level of energy efficiency and ensure compliance with Part L. Completing the exterior envelope was more straightforward. The Sureclad ceramic granite ventilated facade panels had been cut to size and prefabricated in Shackerley’s ISO9001 quality certified production facilities and were delivered to site already safety meshed, pre-drilled and with preformed straps attached by a patented undercut stainless steel anchor system. Paul commented: “We knew from projects such as the Dakota at Forth Bridge that Shackerley’s Sureclad system could be installed rapidly. The Sureclad Access carrier system and ceramic granite facades went up quickly and gave us a trouble-free interface with the curtain walling and glazing systems. In

the cavity behind the facades we hid a number of services from view and installed Kingspan rainscreen boards to enhance the thermal insulation of the building.” A premium cladding finish was required to complement the luxurious styling of the interiors and to project the Casa Hotels brand. Explaining why ceramic granite had been specified in preference to natural stone, Paul said: “Ceramic granite may resemble naturally quarried stone in appearance but it is an exceptionally hard and totally impermeable material that won’t degrade or lose its looks, no matter how extreme the climatic conditions, UV-light intensity, and air pollution. As the hotel is situated on a very busy junction on one of Chesterfield’s main arterial roads, it was particularly important that the facades would be totally resistant to exhaust emissions and other airborne pollutants.” Paul concluded, “From past experience we knew that Shackerley’s ceramic granite ventilated facades would give us the aesthetic appearance, the speed of installation and the technical performance required on this development, and would offer the lowest possible lifetime maintenance costs.” The ventilated facades were installed by specialist contractors, Norking. www.shackerley.com ENQUIRY CARD/ONLINE NO 50 www.buildinginnovations.co.uk/card

ISSUE 3 2011

041


THE BOOK/WALLS

THE BOOK/DOORS, WINDOWS & GLAZING

Bright Future For School With Kingspan Wall-Lite Sporting pupils at a new all-through school can look forward to a bright future following the opening of their state-of-the-art Sports Hall, where a revolutionary architectural wall panel from Kingspan Insulated Panels has been used to make the most of natural light and reduce CO2 emissions. At the sports hall which will be used by pupils of St John’s RC Academy and community, energy savings will be made through the use of Kingspan insulated panels for the wall envelope – a combination of Kingspan KS1000 Micro-Rib in a Pearl, Kingspan Spectrum finish and translucent Wall-Lite, while Kingspan KS1000 FL panels in a blue finish were used extensively throughout other areas. The innovative Wall-Lite panel provides natural daylight without compromising a building’s thermal efficiency, offering excellent interior levels of natural light while maintaining U-values of 1.26 W/m2K. The panels are factory preengineered to provide a single-fix, easy-to-install solution for new build or refurbishment projects. ENQUIRY CARD/ONLINE NO 51 www.buildinginnovations.co.uk/card

New Schueco Cladding System Includes Thin-Film PV Modules New from Schueco UK Limited is SCC 60 with ProSol TF, a cladding system for the side of buildings and other structures, purpose-designed for use with ProSol TF thin-film PV modules. The resulting ventilated façade is multifunctional and can provide weather protection, excellent insulation and sustainable energy production all in one package. ProSol TF modules use amorphous thin-film technology, the key advantages of which are a more effective use of the light spectrum and a low level of dependence on temperature compared to crystalline products. Energy is therefore produced even in cloudy or twilight conditions enabling the system to achieve the highest possible output per installed Kwp. Modules can be up to 2.6m wide x 2.2m high, but the use of Schueco’s fixed-size module measuring 1.3m wide x 1.1m high offers substantial economic benefits.

Glass Processor Takes Lead In ‘Designing Out Crime’ Leading glass processors, ESG, have taken proactive steps to ‘design out crime’ with the launch of www.esgsecurityglass.co.uk. The new website guides contractors, specifiers and architects on the latest security glazing products able to withstand deliberate attack from the most determined criminal and even terrorists. The site features the extensive EN356 range of glass from P1A to P8B. Approved to the latest BS EN356 standards for resistance to manual attack, ESG Secure EN356 is a highly secure glass created to provide maximum protection against deliberate and opportunist attack. This is currently the only glass of its kind to be approved by Secured by Design, the initiative from ACPO -the Association of Chief Police Officers. The last 10 months have been particularly exciting with ESG being the first glass processor to offer glazing products approved under the Loss Prevention Certificate Board’s LPS 1270 standard. ENQUIRY CARD/ONLINE NO 54 www.buildinginnovations.co.uk/card

Sash Window Investment Is Doing Famously Well After Fifteen Years Doug MacLeod invested in his home over 15 years ago with the restoration of his sash windows to keep out draughts. Ventrolla North East renovated 16 sash windows at the picturesque Halton Hall in Yorkshire, which will now feature in Harry Potter star Daniel Radcliffe’s new movie, The Woman in Black. The unique Ventrolla Perimeter Sealing System (VPSS) was installed to treat the leaks after pools of water gathered on the sills. Doug instructed Ventrolla to install the VPSS and at the same time had the Sash Removal System (SRS) mounted onto the windows. This proved an important attraction for the film company. The removable function of the windows allowed them to easily replace the sash windows with rotten looking ones to create the impression of a derelict building and create the effect of setting the property on fire. Afterwards - thanks to the Ventrolla system - the sashes were simply slotted back in place leaving the building looking as good as new. ENQUIRY CARD/ONLINE NO 55 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 52 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 56 www.buildinginnovations.co.uk/card

Perforated Metal Is A Real Alternative To Glass Cladding Says Industry Body, Europerf Perforated metal cladding is already widely used in buildings where it acts as an additional external skin on top of glass cladding to provide added aesthetic or sunscreen qualities, but European perforation industry body, Europerf, believes that in some buildings, it should be considered as a replacement for glass. Where a building’s external envelope does not need to be fully ‘sealed’, such as in train stations, bus stations, car parks and other similar structures, then the benefits of light weight, durability and ease of installation can make perforated metal cladding an ideal solution says Europerf. In addition, perforated cladding with a large ‘open’ area design not only allows light to enter the building, but also provides natural ventilation while limiting the ingress of rain and gusting winds as it acts as a highly effective baffle, which reduces wind speeds and turbulence. Olivier Janin, Secretary General of Europerf, explained: “The purpose of perforated metal in architecture is to provide architects and specifiers with new solutions and ways of thinking about how a building can be designed.” ENQUIRY CARD/ONLINE NO 53

www.buildinginnovations.co.uk/card

Kaba Door Systems Limited are delighted to announce that they are now part of the Nabtesco group and will be known as Gilgen Door Systems UK Limited. t t t t t

Automatic sliding, folding and swing doors Industrial roller shutter, sectional overhead and high speed doors Fire shutters and curtains 24hr emergency repairs Nationwide maintenance

Gilgen Door Systems UK Limited Halesfield 4, Telford, Shropshire, TF3 1EQ www.gilgendoorsystems.co.uk info@gilgendoorsystems.co.uk Tel: 0870 000 5252

Kaba Door Automation is now Gilgen Door Systems and is part of the Nabtesco Group 042

ISSUE 3 2011

ISSUE 3 2011

043


THE BOOK/DOORS, WINDOWS & GLAZING

Interstitial Blinds For Internal Glazing Screens

D&E Architectural Hardware Catalogue

Sunbell are one of Italy’s leading designers and manufactures of Interstitial blinds for windows and doors. Sunbell offer a stylish range of innovative tilt only manual blinds operated by a simple easy to use rotating knob linked by a steel cable allowing complete privacy without the need for cords or magnets. The Sunbell system is the perfect glazing choice for internal partitions and screens, offering minimal maintenance, dust free, safe and anti-ligature proof. Call 01245 422489 or email info@sunbell.co.uk

D&E Architectural Hardware has one of the most comprehensive catalogues available. This 32 page brochure provides product information about all items in the D&E portfolio. The brochure allows easy crossreferencing to the full D&E catalogue, as well as the current price list. Ranges covered include the Liobex range of spring hinges, NHN door closers, BSW hinges, KWS Architectural Hardware, a full door viewer range, as well as a wide selection of ancillary items. To obtain a copy, telephone 01733 896 123, or download the pdf version from www.DandE.co.uk

ENQUIRY CARD/ONLINE NO 57 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 58 www.buildinginnovations.co.uk/card

D&E Architectural Hardware L

P

R

O

D

U

I

M

C

T

I

T

O

E

V

D

E

R

V

I

E

W

Alitherm 700: The New Parallel Opening Window From Smart Alitherm 700 is an innovative solution for enhanced natural ventilation. The system allows for a balanced, effective airflow whilst maintaining security and safety. Alitherm 700 is ideal for insertion into curtain wall facades in both low and high rise commercial buildings. Alitherm 700 can also fabricated using standard friction hinges be used to create side or top hung casement windows. The system is also suitable for use with chainoperators, operated either individually or as part of an integrated automated solution for building climate control. www.smartsystems.co.uk ENQUIRY CARD/ONLINE NO 59 www.buildinginnovations.co.uk/card

Schueco Lift-Sliding Door Now Offered With Thin-film PV Option Schueco UK Ltd is now offering what it believes to be a unique product – its ASS 70.HI fully glazed, lift-sliding door with a ProSol TF thin-film photovoltaic option, enabling this top-ofthe-range system to deliver exceptional thermal insulation, generate PV energy and provide solar shading/screening simultaneously. The Schueco ASS 70.HI is available in single, double or triple track configurations. With a low threshold height of only 48mm, leaf weights up to 300kg and security up to Class 2 EN V 1627, this door meets a wide range of specifications. The launch of the ProSol TF option makes the Schueco ASS 70.HI sliding door even more versatile as it can now be included as an element of larger Building Integrated Photovoltaic projects incorporating façades, cladding and windows. Schueco’s amorphous silicon ProSol TF can be specified in opaque format for maximum output or in varying degrees of transparency, providing vision to the outside and soft shading to the inside. When equipped with ProSol TF, ASS 70.HI is a perfect example of Schueco’s Energy2 – Saving Energy, Generating Energy concept. ENQUIRY CARD/ONLINE NO 60 www.buildinginnovations.co.uk/card

044

ISSUE 3 2011

The 3R’s of building are Re-new-Re-cycle-Re-vive and with the help of windows, doors, window walling and curtain walling from Comar The 3R’s of building are Re-new-Re-cycle-Re-vive and with the help Architectural Aluminium Systems & Alu-Timber, on-time, cost effective of windows, doors, window walling and curtain walling from Comar solutions are achieved. Architectural Aluminium Systems & Alu-Timber, on-time, cost effective Re-newing school could mean a total new-build or a refurbishment. solutions area achieved. Comar & Alu-Timber have a Nationwide network of approved fabricators, Re-newing a school could mean a total new-build or a refurbishment. who can handle a range of projects from a single window replacement in Comar & Alu-Timber have a Nationwide network of approved fabricators, term time, the refurbishment and installation of a new aluminium facade who can handle a range of projects from a single window replacement in for an elevation, or a complete new-build envelope. term time, the refurbishment and installation of a new aluminium facade for an elevation, or a complete new-build envelope.

ENQUIRY CARD/ONLINE NO 61 www.buildinginnovations.co.uk/card

Re-cycling, aluminium can be re-cycled again and again with no loss to its form and function, creating a bank of valuable aluminium for future generations. Re-cycling, aluminium can be re-cycled again and again with no loss to its form Re-viving, aluminium their aluminium high strength-to-weight-ratio, create and function, creating facades a bank ofwith valuable for future generations. sleek, slim sight lines that house co-ordinating glass or panels. These aesthetically Re-viving, aluminium facades with their high strength-to-weight-ratio, create pleasing sight-lines can be finished in a myriad of polyester powder coating or sleek, slim sight lines that house co-ordinating glass or panels. These aesthetically anodising colours. In a non-marine environment a standard guarantee of 25 pleasing sight-lines can be finished in a myriad of polyester powder coating or years is offered. However, with correct planned maintenance, the design life of anodising colours. In a non-marine environment a standard guarantee of 25 aluminium is indefinite; the Empire State Building has an aluminium roof and 100 years is offered. However, with correct planned maintenance, the design life of years after its construction still maintains its original striking appearance. aluminium is indefinite; the Empire State Building has an aluminium roof and 100 years after its construction still maintains its original striking appearance.

The Parkside Group Ltd Web: www.parksidegroup.co.uk Email: projects@parksidegroup.co.uk Tel: 0208 685 9685 The Parkside Group Ltd Web: www.parksidegroup.co.uk Email: projects@parksidegroup.co.uk Tel: 0208 685 9685


THE BOOK/DOORS, WINDOWS & GLAZING

THE BOOK/DOORS, WINDOWS & GLAZING

Aluminium Re-Cycling – A Sustainable Solution

ENQUIRY CARD/ONLINE NO 62 www.buildinginnovations.co.uk/card

Concealed Automation Swings Doors Open For Shoppers

GEZE Guards Precious Artefacts With A Revolver

It’s Not Just A Door - It’s A Piece Of Art Longden’s Moderne is a new and exciting contemporary design influenced door collection. Moderne’s designer, Laura Davies, looked at the door as an artwork that could stand alone as a striking focal point. The result is a stunning collection comprising both bold and subtle contemporary designs with an understated artdeco twist. The collection comprises an array of dramatic materials and finishes, including lavish beading and carved details as well as a new range of exotic, environmentally friendly, multilaminar wood veneers from Alpi. www.longdendoors.co.uk ENQUIRY CARD/ONLINE NO 66 www.buildinginnovations.co.uk/card

046

ISSUE 3 2011

Kaba Door Systems Limited are delighted to announce that they are now part of the Japanese company Nabtesco Corporation and will be known as Gilgen Door Systems UK Limited from 1st April 2011. The deal worth in excess of 240 million Swiss Francs (approximately £150m) includes Kaba Door Systems, Kaba Gilgen and all other entities of the Kaba Door Automation business unit across Europe and China. The complementary characteristics of both companies, ensures that UK customers and suppliers can expect very little change, the legal entity having no impact on existing contracts. It’s a case of business as usual. Together with the newly acquired company, Nabtesco will turn over £1.1bn and employ 5000 people in 31 companies throughout South East Asia, USA and Europe. Market leaders, Nabtesco dominate 50% of the Japanese automatic door market and manufacture movement control equipment and components for high-precision instruments for transport, aviation and hydraulics together robots.

Triangular Flushglaze

Circular Flushglaze

Rectangular Flushglaze

ENQUIRY CARD/ONLINE NO 67 www.buildinginnovations.co.uk/card

Modular Flushglaze

Siegenia-Aubi: Meet Aluminium’s New Hardware Heavyweights In the continued quest for bigger and better expanses of glass in contemporary buildings, SIEGENIA-AUBI is helping architects and designers to incorporate conventional opening windows which are more than capable of carrying the load. LM TBT200 and D300 aluminium window hardware from SIEGENIA-AUBI is designed to support heavyweight sashes with ease. The LM200 hardware for TBT (tilt before turn) and turn first windows can carry sash weights up to 200g whilst its sister product, the LM D300 for turn only windows, copes with sash weights up to 300g with ease. SIEGENIA-AUBI national sales manager Alastair Wheeler says that, together, the two products raise the bar, giving building designers greater flexibility to incorporate large glazed expanses into new build or refurbishment projects.

The Flushglaze product is a fixed flat glass skylight. The concept is based on an innovative design that helps to achieve maximum daylight, longevity and high performance, in various shapes and sizes to enhance any building.

• Maximise the light • Uncompromised style • Enhance your living space

Call for a brochure on: 0333 8000 881 Fax: 0333 8000 882 ENQUIRY CARD/ONLINE NO 69 www.buildinginnovations.co.uk/card

K•

R I BA• C PRO

ENQUIRY CARD/ONLINE NO 64 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 65 www.buildinginnovations.co.uk/card

®

Wake up to Flushglaze Rooflights

PD

The priceless displays at No.1 Smithery in the Historic Dockyard Chatham, needed to be protected from the elements – and from theft. GEZE UK’s manual revolving door solved both problems, while still enabling safe access and egress for the public. GEZE UK provided a stylish three leaf manual TSA 325 revolver to form a striking entrance. The TSA 325 revolver offered the ideal solution to maintain the building’s delicate environment by reducing heat loss and gain as well as eliminating sudden draughts. A UV protective film was also installed on the glass surfaces to protect the interior from sunlight. To further improve the security provided by the revolving doors, GEZE also installed a roller shutter.

The new ‘Destination Dining’ area of one of the UK’s largest shopping centres, thecentre:mk located in Milton Keynes, features a bank of minimalist swing glass doors automated by concealed TORMAX iMotion® 1401 underfloor operators. Creating an entrance with aesthetically clean lines, the motors are mounted in sealed casings in the floor allowing the doors to swing silently open without the need for any external linkage. Incorporating highly sophisticated technology, iMotion® 1401 synchronous motors have no abrading parts to cause friction-wear, so on-going reliability and a long life expectancy is assured. TORMAX supplied their technologically advanced underfloor operators to four sets of swing doors, providing prestigious yet highly functional access to an external square in the centre of shops. Simple to install, the operator is compatible with a standard 240v electrical supply and requires only minimal ongoing maintenance.

Kaba Door Systems Changes Name To Gilgen Door Systems

Any size, Any shape, Anywhere

WO R

ENQUIRY CARD/ONLINE NO 63 www.buildinginnovations.co.uk/card

Member of the Nabtesco Group

ET

UK-leading conservatory gable and raked frame manufacturer, GableCraft Ltd, has added VEKA plc to its already diverse portfolio of profiles. Gable end frames manufactured in VEKA profile will perfectly match conservatories created by VEKA customers. The company, based in Hull, manufactures gable-end and raked frames for conservatory installers and manufacturers across the UK, and is possibly the only company in the UK to stick to this one type of frame. www.GableCraft.com

GILGEN DOOR SYSTEMS

DERS N

Gable And Raked Frames For VEKA

VI

Recognising the importance of the sustainability debate, Comar Architectural Aluminium Systems have the Comar 5P.i. ECO window system which offers the unique cradle-to-cradle properties of aluminium, as well as answering current demands. Comar 5P.i. ECO has just passed BS7950 at BRE, which provides compliance with Secured By Design. The weather test BS 6375 provides even more reassurance: air permeability passed at 600Pa, water tightness at 750Pa, wind resistance at 2400Pa and design safety at 3600Pa. Comar 7Pi HSD, a horizontal sliding door system also meets ever increasing demands for energy efficient building materials. Both systems incorporate the trademarked P.i thermal efficiency providing low U values. Pi is a 20mm-35mm polyamide strip manufactured from reinforced glass fibre, which separates the inner and outer profiles, creating an extremely effective thermal break.

ENQUIRY CARD/ONLINE NO 68 www.buildinginnovations.co.uk/card

www.glazingvision.co.uk

Hand Built in the UK

ISSUE 3 2011

047


THE BOOK/DOORS, WINDOWS & GLAZING

THE BOOK/DOORS, WINDOWS & GLAZING

Super Efficient SL 97 Folding Glass Door Launched Efficient use of the energy that is developed within the home is important in keeping our energy costs under control. One area where energy can be lost is the window/door areas of the home yet at the same time we like to ensure that we maximise the amount of available light in the home, particularly over the winter period. Sustainability of the environment both externally and within the home is vital if we are to minimise heating costs. The launch of a super efficient folding glass door marks a significant development in this important area. Solarlux have launched their most efficient glass door to the UK market. Combining four core elements that enable the door to achieve a U value of 0.80Wm2K, the new SL97 is the first wood/ aluminium folding glass door with an integrated thermal layer to be launched onto the market and is specially designed with the demands of energy saving in mind. By using wood on the interior and a combination of insulating material and protective aluminium on the outside as well as triple glazing, the SL 97 from Solarlux has been able to combine the advantages of four materials in a single product. Inside the room, the wood panels create a natural warm atmosphere and, on the outside, the fully insulated rear-ventilated aluminium facing sheets guarantee permanent protection from the elements with only minimal maintenance requirements. The company envisages future applications both in luxurious private homes and multi-storey high-quality rented and owner-occupied flats. After all, first-class materials and comfortable fittings are essential for prestigious properties where lifestyle is an important element of a home. The SL 97 is suitable for new buildings as well as renovation projects in both the private and public sectors. The SL 97 will be available as a top and bottom-running system with stainless steel carriages and runners. It comes with hidden fittings which can be conveniently operated using one hand as well as espagnolette bolts which lock the doors in any position, as well as providing a high degree of security. Three all-round seals protect the system from the wind and rain. FSC or PEFC-certified pines and fir woods are used as standard for the wooden sections; other wood types are also available to order. www.solarlux.co.uk t: 0170 733 9970 ENQUIRY CARD/ONLINE NO 70 www.buildinginnovations.co.uk/card

048

ISSUE 3 2011

ISSUE 3 2011

049


THE BOOK/DOORS, WINDOWS & GLAZING

UV Bonded Glass Corners From Cantifix – Can You See The Join? From stylish domestic renovations to cutting-edge international glazing contracts, Cantifix has been leading the way in all things glass for the past 25 years. Cantifix has recently introduced Ultra Violet (UV) bonded glass corners into its range, as part of its drive for innovation and new technologies. UV bonded glass corners are a brilliant way of achieving a truly uninterrupted, panoramic view throughout a glass extension, with a sleek, unbroken façade from both inside and out, and no visible framing whatsoever. The technique involves applying a special adhesive to the interlocking pieces of glass to be joined, which is sealed using UV light. The result is an incredibly strong join, which is just as robust as a traditional silicone joint, and a practically invisible glass corner with no framing in sight! UV bonded corners can be used on both single and double glazed units, and are therefore suitable for both indoor and outdoor use. This simple technique provides a unique touch to a glass extension that is second to none, and shows that when it comes to framing, less is definitely more. Cantifix manufacture and install all types of architectural glazing, from structural glass enclosures to glass doors and windows. Call 020 8203 6203 today to enquire about a project, or visit www.cantifix.co.uk to learn more. ENQUIRY CARD/ONLINE NO 71

www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 72 www.buildinginnovations.co.uk/card

050

ISSUE 3 2011


OPINION

OPINION

www.steel-window-association.co.uk Article By: Steel Window Association Title: Steel Windows For Conservation Situations Author: Paul Tomlinson, President of the Steel Window Association

Paul Tomlinson, President of the Steel Window Association, outlines the options open to those wanting to preserve the visual integrity of the fenestration in older properties. The Steel Window Association (SWA) continues to fight the common misapprehension that steel windows are either difficult to obtain or even no longer made! In fact a wide range of steel windows is available from SWA members, including SMW and W30 styles for residential properties and W20, W40 and hollow profile systems for public and commercial buildings. The W30 is BFRC registered and achieves a Window Energy Rating (WER) Level C. In fact, it’s the ony steel window to achieve this rating. All new steel windows are galvanized so they cannot rust and most are delivered to site with a factory applied paint finish, eliminating the need for painting for at least 20 years. In an increasingly ‘green’ environment it is worth noting that steel windows are made from recycled steel and are themselves totally recyclable. Many of the contracts undertaken by members of the SWA concern the repair or replacement of windows in buildings that are being refurbished or restored. As recognised by English Heritage and other conservation bodies, the fenestration is one of the most important aspects of the appearance of our built landscape. There is no need to destroy a property’s architectural integrity by replacing original metal windows with inappropriate and unsympathetic alternatives when there are manufacturers well able to provide replica replacements. And its not just young urbanites who appreciate their potential – conservationists and planning officers are also keen to see restored as living monuments to

052

ISSUE 3 2011

the great age of enterprise on which cities like Birmingham, Manchester and Liverpool were founded. Virtually all these grand warehouses have one feature in common – their ranks of cast iron or rolled steel windows with uniquely slender lines. These narrow yet strong glazing bars are impossible to replicate in most alternative framing materials, so planners will usually insist that the original windows are preserved or replicated if any refurbishment project is to get the go-ahead.

“The tenants of Cropthorne Court had been fighting for four or five years to have their window replaced, with the delay due to a number of planning issues.

In other cases wholesale replication is the preferred course of action which will result in windows that are indistinguishable from the originals, while having a durability and thermal performance that is well up to all the latest standards laid down in the Building Regulations. The slim sight lines and small pane sizes that are such a feature of old steel frames can be readily reproduced, as can the semi-circular top sections that were once such a popular detail on warehouses.

“A total of 555 windows, typically measuring 1300 x 1600 mm, were manufactured and installed during the contract using full scaffolding for access, while we also had to liaise with each tenant in respect of any work to be carried out inside the properties.”

Grade II Apartments The thermal and acoustic comfort of residents in an exclusive Grade 11 listed West London apartment building have been transformed through the installation of replacement steel windows, manufactured to modern performance standards by a member of the Steel Window Association. Cropthorne Court in Maida Vale is the only residential building designed by Sir Giles Gilbert Scott, the famous English architect. Cropthorne Property Management, the organisation representing the residents of the 42 apartments in the building, approached a member of the Steel Window Association to see what could be done to help resolve the planning issues which had held up the project for years. A spokesperson for the SWA member explains:

“We were able to provide the authorities with detailed drawings of how the new fenestration would fit into the existing facades, offer precise information on what is achievable with respect to ‘replica refurbishment’ employing modern steel systems.

The W20 steel framed windows were all hot dip galvanized and finished in a white polyester powder coat paint. They were glazed with 4-8-4 IG units containing an inner leaf of low-emissivity glass and Krypton gas filling to meet the requirements of Part L to the Building Regulations. Specifier’s Guide The Steel Window Association has recently published a new edition of its Specifier’s Guide to Steel Windows. Demonstrating the full spectrum of steel window ranges available from members of the SWA, the Specifier’s Guide provides a central point of informed knowledge, making it an essential reference for anyone involved in specifying windows including architects, contractors and other members of the building supply chain. The new edition was made necessary because of the rapid changes in building technology and standards. At one time the industry would have struggled to meet the latest U-value requirements, but

advances in sealed unit manufacture, like the use of inert gases, have enabled the steel window industry to achieve improved thermal insulation performances, even with vintage window systems. The latest edition of the Specifier’s Guide also contains a new product range, the W30, a double glazed window section for domestic and light commercial applications which has evolved from W20. There is added emphasis on the green credentials of steel windows: with the longevity and recyclability of steel sections, coupled with the fact that they are rolled from almost 100% scrap recycled steel, steel windows meet the requirements of increasingly environmentally conscious specifiers. The natural slimness of steel window sections let the window reap the most from higher levels of solar gain. All SWA window ranges are fully weather tested and thermally evaluated and in addition the W40 range meets the requirements of Secured by Design. To summarise : There’s a wide array of steel windows of different types, styles and section sizes, each with different features and benefits. Some have fire ratings, some have high thermal efficiencies, and some have extremely narrow sightlines which are often essential for conservation work. By using the Specifier’s Guide to decide on a window type, it is easy to go to different companies throughout the UK to seek competitive prices for the same product.

ISSUE 3 2011

053


OPINION

OPINION

www.klober.co.uk Article By: Klober Ltd Title: The Hidden Value Of Roofing Airtightness Author: David Arendell, Managing Director, Klober

(MVHR) in line with Energy Saving Trust and Scottish Building Standards guidelines.

Despite the fact that the Code for Sustainable Homes provided a catalyst for progress towards zero carbon construction, there has been limited information on the value of airtight construction. House builders have pointed, with some justification, to a lack of evidence quantifying the value of an effective airtightness strategy in reducing CO2 emissions. Research has now concluded, however, that the effect of reducing air permeability from the Building Regulations ‘default value’ to that recommended by the Energy Saving Trust is substantial. As much as a 15% improvement in CO2 emissions was found to be achievable over the Target Emission Rate (TER). Studies involving SAP calculations examined percentage improvements obtained by reducing air permeability in typical detached, semi-detached and mid-terrace properties. In addition to assessing different levels of airtightness, variations in elemental U-values, type of heating, ventilation and hot water systems were considered as well as building fabric characteristics such as thermal bridging. Four levels of improvement above the TER default value were assessed. Level 1 reflected a modest enhancement in U-values, percentage of low energy lighting and thermal bridging, with the remaining 3 reflecting gradual degrees of improvement. For air permeability levels ranging from 5 -10 m3/hr/m2, natural ventilation was assumed using intermittent extractor fans in the kitchen and bathroom. Levels below 5m3/hr/m2 assumed use of mechanical heat recovery 054

ISSUE 3 2011

The MVHR model provided balanced whole-house ventilation with heat recovery, using insulated rigid ductwork running at 91% efficiency. The standard heating system model used a gas fired condensing boiler with modulated burner control running at 90% efficiency. Further options considered to determine which would be needed to meet the various CO2 emission targets included:A better boiler and controls - involving a condensing boiler with a 90.3% efficiency (the highest in the Boiler Efficiency Database), with enhanced load compensation and a delayed start thermostat. Solar water heating – consisting of a 4m2 evacuated tube solar collector and 100 litre storage cylinder. Biomass secondary heating – assuming a stove burning wood pellets at 90% efficiency, meeting 10% of demand. Comparisons were made between the percentage improvements over TER that could be achieved with air permeability from 3m3/hr/m2 up to the default TER value of 10m3/hr/m2. Calculations were also made at a TER of 15m3/hr/m2 to take account of small developments where Building Regulations AD L1A does not require air pressure testing to be carried out.

support from solar water heating. For a mid-terrace house with the same level of air permeability and solar water heating, the 25% improvement required to comply with CSH Level 4 can also easily be achieved. By contrast, one with an air permeability of 10m3/hr/m2 would not be able to do so even if solar water heating and the most efficient central heating system had been used. Low air permeability is therefore essential if designers are to stand any chance of achieving the CSH Level 4 CO2 emission target without use of additional technologies. For small developments exempted from airtightness testing by AD L1A, the research showed that this could be a false economy. The 2016 ‘zero carbon’ target is undeniably ambitious, but the value of adopting construction details that provide greater airtightness can clearly enable enormous strides to be made towards it. Information now available on how best to provide airtightness with features such as roof windows will also help those seeking to upgrade, extend and convert properties to standards of high thermal efficiency. Questions will of course continue to be asked about the cost of achieving effective airtightness, both in terms of materials and labour. For house builders, scope to make the key comparison between added value and cost has at last been provided. Practical examples have already proved that, whether in respect of Code for Sustainable Homes or BREEAM performance cost need not be high.

Using the highest improvement package considered, a typical detached house assumed to have an air permeability of 3m3/h/m2 was able to comply with the CO2 requirements of CSH Level 4. This was achieved by using a better boiler and controls with a biomass secondary heating system, but without additional

ISSUE 3 2011

055


OPINION

OPINION

www.litchfield-group.co.uk Article By: Litchfield Group Company Title: Getting The Envelope Right Author: Graeme Howorth, director of ICF Tech, a Litchfield Group Company

The recent publication of the Plan for Growth has strengthened the case of those who argue that getting the fabric and envelope of the building right is the key to genuinely sustainable development. The government’s new document outlines how new dwellings will no longer count the energy used by appliances like TVs and cookers when measuring the carbon emissions of a property so these will no longer need to be offset by developers when delivering new homes. Whereas new homes will still be “zero carbon”, this will only be in respect of heating and lighting – equivalent to achieving Code Level 5 rather than 6. Well ahead of the 2016 deadline, that is already a practical reality. An innovative development of social and private housing in Woking, completed in 2010, has set a significant benchmark, not only because the homes achieve Code Level 5 but because in styling they emulate exactly the traditional house style which would not look out of place amidst any established housing scheme. For the new homes at Brookwood Farm in Woking, the key factor in reaching Code Level 5 was the creation of a thermally superior envelope. By using The Litchfield Group’s integrated building system, which brings together ICF Tech walls, Sheerframe HED

056

ISSUE 3 2011

windows and French doors and Masterdor timber-engineered entrance doors – all from a single UK source - an airtight and thermally reliable structure was achieved to roof height, to which proven and cost-effective renewables could be added to improve performance. The ICF Tech system for the insulating concrete formwork (ICF) walls has been developed specifically for the UK market and includes floor supports, bracing and alignment system and closers to seal the window and door cavities. The system provides walls with excellent structural strength as well as a high level of thermal performance, air-tightness and acoustic insulation. In keeping with the agenda of modernising building methods for increased sustainability, it helps speed up the build process and is cleaner, with less waste. The importance of ICF construction has long been recognised as an alternative to traditional brick and block in the pursuit of energy efficient homes and interest at the recent Ecobuild exhibition has highlighted the increasing acceptance of ICF construction as a mainstream option. At Brookwood Farm, homes are built to exceptional performance levels

with ICF Tech walls capable of achieving U-values of just 0.11 W/m2K, air infiltration of just 0.74 m3/m2/hr @ 50Pa and Y values of as low as 0.16 due to their excellent thermal bridging performance. The way the walls integrate with the windows and doors is vitally important, especially in terms of achieving an airtight envelope. But the windows and doors themselves must not be the thermal weakness in the wall construction. The high performance Sheerframe HED windows have a mainstream look but beneath their familiar styling the thermally superior reinforced leadfree PVC Sheerframe HED windows accommodate triple glazed units. This delivers an ultra-low U-value of 0.8 W/m2K which is already significantly lower than the standard required to comply with the latest Part L of the Building Regulations. An innovative new three-part perimeter sealing system involving injected foam, an advanced silicone sealant on the inside of the window and a different specification sealant on the exterior allows moisture to escape from the homes without water ingress, playing an important role in eliminating condensation.

accessibility and security. The 54mm thick timber engineered door leaf with a foam core delivers a U-value of 0.9 W/m2K and a unique triple weatherseal ensures high levels of airtightness. With a thermally superior envelope at the core, the Brookwood Farm homes provide the right platform to secure the higher Code ratings. A number of innovations complete the road to Code 5 including hot water and electricity generation technologies and reducing water consumption. Rainwater harvesting provides water for washing clothes, garden watering and toilet flushing, PV (photovoltaic) roof tiles generate green electricity from daylight and solar panels help heat the water. Whatever the future regulations, commonsense fundamentals remain paramount – housebuilding must shift to quick-build, well insulated structures that feature proven building technologies, but the finished homes must largely look like householders expect them to look. Brookwood Farm demonstrates how readily achievable this is.

The envelope is completed with Masterdor Thermal door-sets. These are Lifetime Homes compliant and Secured by Design licensed for optimum

ISSUE 3 2011

057


OPINION

OPINION

www.ukcsa.co.uk Article By: UK Cast Stone Association Title: An Appealing Alternative To Quarried Natural Stone Author: Andy Cotton, chair of the UK Cast Stone Association

Since Georgian times, cast stone has been a familiar and much-used alternative to expensive quarried stone profiles and finishes. Readily available, long-lasting and durable, its classical details are used to enhance entrances, openings and gables, adding distinction and character out of all proportion to the cost. Cast stone evokes a sense of timelessness which fits in with any form of massive construction and can be formed into almost shape or size the designer wishes. Ideal for period or contemporary styles, it is regularly used for newbuild, extension, refurbishment and conservation work, including areas of sensitive planning constraints or where natural stone is a predominant material. It complements a range of finishes, from stone and reconstituted stone to brickwork and render.

Coadstone, used for classical detailing by Robert Adam and John Nash. According to the UK Cast Stone Association (UKCSA), cast stone is ‘any material made with natural aggregates and a cementitious binder that is intended to resemble and be used in a similar way to natural stone.’ Despite its composition, it would be a mistake to think that cast stone has much to do with everyday concrete. It’s the difference between rough carpentry and the precise hand-crafted joinery of a Thomas Chippendale. All types of architectural stonework can be produced – large, small and structurally reinforced – and cast stone’s ability to make complex shapes makes it perfect for ornate detailing.

Cast stone can equal or surpass the technical capabilities and aesthetic qualities of quarried natural stone in terms of strength, moisture penetration, colouring and textural consistency. Stratification is never a problem and it’s free from imperfections. Often its colour is the result of choosing an aggregate with the appropriate inherent colour, making it possible to simulate the look of Portland and Bath stone for instance. Government sponsored research has shown that cast stone weathers like natural stone and it looks much the same.

Since at least the eighteenth century, this versatile material has been used for mouldings, columns and their entablatures, cornices, statuary, steps, balustrading and keystones. In housing, cast stone details such as string courses, window heads and cills, porticos and quoins are a tried and tested solution.

So what is cast stone? It’s a special form of simulated stone, synonymous with reconstructed stone. Its origins date back to ancient Rome and the first architecturally significant use of simulated stone in Britain was

Cast stone can also take the form of ashlar masonry. These days, quarried natural stone is prohibitively expensive for solid masonry but it is simple and economical to use cast stone ashlar blockwork – which not only satisfies

058

ISSUE 3 2011

the ‘truth to construction’ architectural argument but will perform in terms of bearing strength and weather in the same way as natural stone.

performance, costly remedial action or claims. In sharp contrast, the UKCSA Specification ensures you are getting the best cast stone and service.”

As with any building material, it’s important you can trust the manufacturer. Issues over consistency in cast stone manufacturing prompted UKCSA to produce a generic specification for the material, downloadable from its website. The UKCSA Specification has become the industry benchmark.

The NHBC says the starting point in specifying cast stone is to ensure it complies with the latest version of BS1217 or, better still, the higher standard adopted by UKCSA members. The message is clear. Whatever the product make sure it complies to the appropriate standard – and the higher the standard the better. UKCSA is an ethically, socially and environmentally responsible trade association representing the leading manufacturers: Bradstone, Broadmead Renaissance Cast Stone, PD Edenhall, Forticrete, Haddonstone, Plean Precast, Procter Cast Stone and Woodside Cast Stone. This year UKCSA celebrates 20 years as the guardian of quality for cast stone.

A key difference between UKCSA members and other cast stone manufacturers is in the compressive strength of their products, which affects both durability and weathering characteristics. The minimum standard required by UKCSA is at least 40% stronger than the requirements of the British Standard for cast stone. What’s more, it is backed by a rigorous regime of product testing and third party verification, the results of which must be logged with UKCSA.

The construction industry’s first point of reference for cast stone ‘The UKCSA Technical Manual for Cast Stone’ has just been fully revised and extended. This ground-breaking reference work provides everything construction professionals need to know about the manufacture, design, specification and use of this attractive and sustainable material. It can be viewed or downloaded from www.ukcsa.co.uk

“It’s critical that people can trust what they’re buying,” says UKCSA chair Andy Cotton. “There are around 120 cast stone manufacturers in Britain. Most operate without adequate quality assurance or product testing and may not be working to proper standards. Using their products risks poor ISSUE 3 2011

059


OPINION

OPINION

www.shackerley.com Article By: Shackerley Holdings Group Limited Title: Ceramic Granite Overcladding – An Ideal Refurbishment Option Author: Brian Newell

the panels means that they are also much easier for contractors to handle and install. When any ceramic cladding panel with a surface area greater than 0.1m2 is used externally above first floor level, it must be mechanically fixed (BS 5385 Part 2). Shackerley’s own Queen’s Award winning Sureclad system enables prefabricated ceramic granite slabs measuring up to 1.8m x 1.3m to be mechanically fixed to a high grade (T6) aluminium substructure using a patented undercut stainless steel anchor system, resulting in an exceptionally strong stress-free fix. All panels are meshed, pre-drilled, cut to size and prefabricated in Shackerley’s ISO9001 quality certified production facilities and are delivered to site with preformed straps or brackets ready mounted onto the panels, depending on the particular Sureclad system specified. Brian Newell of Shackerley Holdings Group Limited argues that refurbishment should be the default option for any structurally sound building, however loud the clamours for demolition, and claims that ceramic granite overcladding can transform a building’s appearance and dramatically improve its thermal efficiency and life expectancy. Every city has its ‘blots’ on the landscape: multi storey residential, commercial and municipal buildings, perhaps at the cutting edge of architecture in the sixties and seventies, but now jaded, outdated and ugly. After decades of exposure to the natural elements, not to mention vandalism and poor maintenance, the external facades are often shabby, drab and in disrepair. Whilst structurally sound, these buildings were built to standards less demanding than those to which today’s construction industry must adhere. They will often have poor thermal and acoustic performance compared with current new build, and provide less than ideal living accommodation and workspaces. Because of poor ventilation, the interiors may be draughty, cold and damp in the winter and subject to excessive solar gain in the summer months. In more affluent times there may have been a strong case for bringing in the demolition crews. However, in today’s environmentally

060

ISSUE 3 2011

conscious and financially constrained climate, the arguments for refurbishment have never been stronger. If a building is structurally sound and of an appropriate design, one of the most logical, cost effective and sustainable ways to simultaneously overcome its external and internal failings is by overcladding the external elevations with a ventilated facade system. Given the massive range of facades available, overcladding allows for dramatic aesthetic improvements to be made and can result in a completely unrecognisable building which can match any new build project in terms of style and finish. A ‘ventilated’ cladding system can protect existing facades and extend the building’s life expectancy by several decades. It also allows for highly effective thermal and acoustic wall insulation to be installed on the exterior walls, in the cavity behind the facade panels. Insulation installed in this way increases thermal efficiency and eliminates the condensation risks associated with internally mounted or cavity wall insulation, allowing the fabric of the building to ‘breathe’. In a refurbishment project to enhance the u-values of a building the glazing will usually be upgraded at the same time, transforming interior environments with the new levels of thermal, acoustic, solar and ventilation control provided

Of all the many different overcladding options, ceramic granite is one of the most versatile, long lasting, maintenance free solutions available. Made entirely from natural constituents - typically refined clays, quartz, feldspars and metal oxides vitrified under high temperature and pressure, without any bonding agents or resins - this innovative material is exceptionally hardwearing. It is also impermeable, totally inert, unaffected by UV light, however intense, and resistant to permanent damage by graffiti which can be removed using appropriate cleaning solutions. Ceramic granite can be fashioned to replicate the appearance of almost any naturally occurring granite or marble with through-body patterns, veins, grains and rich colouration. Offered in a range of natural and polished finishes, it provides the specifier with almost limitless aesthetic design options. Although similar to natural stone in appearance, ceramic granite is completely free from fissures, flaws and weak points which reduce the strength of quarried stone in its original state. It offers a proven, engineered façade solution with known performance, and ceramic granite slabs of just 12mm thick will offer outstanding building protection which means that the loadings on the substructure and building exterior compare very favourably with any naturally quarried stone. The relative light weight of

The system is extremely flexible with a wide range of component parts, profiles and adjustable brackets, which makes it ideal for retro-fit applications where the planarity of existing facades may no longer be perfect, and where a variety of different design zones may need to be accommodated. Used in conjunction with a Sureclad ventilated cladding system, ceramic granite offers a sustainable refurbishment solution which can be evaluated in line with the ‘Life Cycle Assessment’ of the building. The Building Research Establishment Environmental Assessment Method (BREEAM) and summary rating of ‘A+’ relevant to the environmental performance of the elements of the system are contained in BRE’s ‘Green Guide to Specification’. Given the economic, environmental (and often social) costs involved in demolishing a structurally sound building, overcladding should always be considered as a default option. And if a building is to be given a high quality overcoat that will offer long lasting maintenance-free protection, and allow for dramatic improvements to be made to its thermal efficiency, a ceramic granite ventilated facade system offers a very attractive and sustainable solution. Brian Newell is the CEO of Shackerley Holdings Group Limited, one of the UK’s leading suppliers of ceramic granite cladding, and manufacturer of the Queen’s award winning Sureclad ventilated facade system. ISSUE 3 2011

061


OPINION

OPINION

www.sapphirebalustrades.com Article By: Sapphire Balustrades Title: Balustrades – kits, bespoke, or the best of both? Author: Nick Haughton, Marketing Manager

with specifying the quantities of components but just ask the client for the product code. Modular systems are offered in standard formats and have to be adjusted on site to fit but inexpert installation can make even the best products look second-rate. Buying ‘off the shelf’ might seem to be the least expensive choice up-front, but when finally installed might not deliver the end result you envisaged.

Example of a bespoke system corroding due to inappropriate material used for external application

At the other end of the scale are bespoke systems. Across many markets, bespoke implies the best, the most exclusive, the preferable option. But that’s not the case with balustrades. A bespoke system should fit and look the way you want and in the hands of an expert it might, but the quality might not be what you expect. Bespoke balustrading means ‘this has never been made before’ so there is often little or no guaranteed consistency of quality. Often fabricators of bespoke solutions are general metal workers who may be experienced in basic metal work but lack the specialist expertise and attention to detail required to provide high quality handrail solutions. A typical example is a metal worker who commonly manufactures mild steel products trying to make a stainless steel balustrade. Bespoke manufacture is often completed with onsite welding and finishing, which commonly leads to ugly welds, heat marks or visibly poor polishing. In some cases corrosion sets in or structural instability because of the wrong material selection. The client is essentially a guinea-pig and defects are almost bound to occur in the learning stage. What happens to the budget and the schedule then? Who is responsible for putting things right? Problems with custom-made installations tend to drag on, with all involved parties denying responsibility especially in scenarios where products looked great when installed but soon started to rust or show defects. Even when problems are rectified more time is lost re-checking the modifications. The last thing you need is costly delays, or arguments about who is picking up the bill. The lack of knowledge in balustrade related regulation from general metal workers can often lead to recommendations of glass thicknesses or balustrade loading which in fact do not meet legal requirements. In the event of product failure the balustrade design could fall back on all parties involved, including architects and contractors.

Sapphire’s semi modular system with smooth bends to the exact project dimensions

In modern buildings few things have the instant visual impact of high quality elegant balustrades. But as all architects know there is more to achieving that stunning first impression than specifying a good-looking product. Balancing the requirements of design with the economics and practicalities of supply is an art, and calls for careful consideration of the options. It is easy to visualise the look but difficult to achieve it on time, on budget and to expectations. The specifier may not be thinking in this dimension but one of the most important questions to resolve early on is the relative values of modular, semi-modular and bespoke balustrade systems. Each has its place, but at Sapphire we believe the semi-modular system provides the best of all worlds – the advantages of consistency offered by modular systems combined with the flexibility of bespoke, backed up by the start-to-finish service of balustrade experts. Modular systems, or kit components are generally mass produced and can often seem relatively inexpensive. The components are of even quality and are proven to perform to a given standard. But there are pitfalls. Kits have to be correctly specified and assembled, often by a contractor not necessarily experienced in surveying or installing balustrade systems. It’s

062

ISSUE 3 2011

Example of poor welding and workmanship on a bespoke system

a bit like assembling flat-pack furniture – “Why am I left with this extra bit in my hand?”…. then a year down the line when the client calls the specifier to say “my balustrade is loose” the reason may not do much for anyone’s reputation. And then who’s responsible for putting it right? Flat-pack furniture providers don’t do house calls and modular balustrade manufacturers are not liable if their product is inappropriately surveyed or installed. Unfortunately, because one size must be made to fit all, the end result can be a compromise and the system is only as strong as the weakest link in the supply chain.

The route you choose often dictates the service you will experience. Most semi modular systems are provided by balustrade experts as opposed to either the catalogue type modular component supplier or ‘anything and everything’ type metal worker. Having 19 years experience in the business means we can provide support for the specifier, architect, contractor and client from the initial design to the final hand over. It’s our responsibility to make sure your specified balustrade does not disappoint. We develop lasting team relationships with customers, specifiers and suppliers and count major retailers among our long-term customers. Having a semi-modular system means we can work within strict time limits without stress for our partners, a factor crucial to retail situations where work can only take place at set times and often to very tight deadlines. And our system allows flexibility based on experience - Sapphire has provided solutions where other suppliers have refused even to tender. Quality is consistent and our clients automatically get the advantage of better service. That’s why projects are completed on time, on budget and to specification.

A very simple building where all the angles are simple and uniform and everything is on the level is easy to survey and will not expose the limitations of modular systems. But most buildings are not like that. Even if the site is pretty standard, curves, interesting details that make a building stand out, can mean standard modular products don’t fit perfectly. Adjusting bolts are obtrusive but necessary, and the more complex the installation the more adjustment will be necessary. Ordering is another drawback with a modular system because the onus is on the contractor to specify and install what’s needed, but few are experts on balustrades. Often modular component suppliers are unwilling to assist

At Sapphire we believe our semi-modular systems combine the best features of modular and bespoke and add in the expertise and support of a company dedicated to manufacturing and installing balustrades. It’s what we do, it’s what we have done for years and it’s what we have become established specialists in. As market leaders we can practice economies of scale so a vast array of components can be engineered in bulk, giving a consistent quality and finish. Then the variables – legs, handrails and glass panels – are custom designed and made so there are no unsightly welds or ugly bolts. Each system is made to perfectly suit its project but the principles at the core of the product have been tried, tested and proven over decades.

Example of a modular kit formed system

ISSUE 3 2011

063


OPINION

OPINION

www.stoakes.co.uk Article By: Stoakes Systems Title: New Light On Old Problems Author: Architect Christopher Sykes

Architect Christopher Sykes discusses how modern daylighting technology is being applied to the refurbishment and transformation on aged buildings. The UK building industry has suffered an enormous ‘shock’ as a result of the recession. The days of plenty, ever increasing growth and full orders books have gone. At the same time the industry has also experienced a vast sea change. The nature and source of projects may be different but, at the same time, there have come opportunities and the biggest of them all is refurbishment and retrofit. Clients are now focusing their attention on the potential of existing facilities, schools, leisure centres and the like, exploring how these can be improved and transformed.

reduced because of the improved insulation and there is less reliance on artificial light, while overheating on sunny days has been eliminated. Visitors can now swim in a private and safe environment because there is less glare on the water, making it easier for the lifeguards to see a swimmer in distress.

The Jock Stein Sports Centre had a similar problem with it roof and clerestory. By replacing the ageing single glazed patent glazing with a similar diffused daylighting system, while retaining the same structure, the whole envelope has been transformed. Importantly, the quality of daylighting, especially the absence of glare and shadow create perfect playing conditions but also reduces dependence on artificial lighting.

Hartlepool College of Further Education where a large courtyard has been roofed to create a new refectory. Here, architects Sanderson Weatherall have used highly insulating Kalwall to create a stunning interior ambience. It takes advantage of Kalwall’s large span curved capability with secondary support minimised. Barge Arm at Gloucester Docks is another example of a stunning conversion of old redundant warehouses by Crest Nicholson

At the same time, new thinking has opened up new territory for some building products and systems, particularly those which already have a strong foothold in newbuild and offer green benefits, such as energy-saving and insulation, and which have not yet been fully recognized for their refurbishment potential. A major advance is in the physics of daylighting technology and one good example is how Kalwall is providing new solutions to old problems. This unique diffused daylighting system was introduced to UK architects from the US over a decade ago and is widely used in many different types of facility, from schools and sports halls to hospitals and warehouses. Now, the technology is enjoying a resurgence in the transformation of buildings which have reached critical stages because their structure and their glazing have failed and the stringent new Building Regulations make normal patching up impossible. Take several aged local authority swimming pools, such as at Bradford or Letchworth, the Shankhill Leisure Centre where the polycarbonate roof glazing had failed or the Jock Stein Sports Centre and a large bank datacentre, both in Scotland, where the patent glazing over time was leaking. All these buildings have been typical candidates for daylighting refurbishment, transforming the quality of natural light which is cast within and at the same time greatly improving their insulation and energysaving potential. A college at Hartlepool, a school at Wrexham and old warehouses in Gloucester Docks also typify a different trend - how to create new useable facilities from otherwise defunct space. New facades Eccleshill swimming pool is a local authority run leisure centre near Bradford. Built in the 1960’s, the original design was a steel framed curtain wall with plywood cladding panels. The steel frame was corroding and became structurally unsound, so much so that the pool would have to be closed on safety grounds unless a cost effective refurbishment solution could be found to solve the problem. The agreed solution was to demolish the flank wall and rebuild in a different, modern type of construction. It was important to retain a large element of fenestration by installing a translucent system which would generate quality, useable daylight within the space, while maintaining privacy. Rebuilding with Kalwall has introduced diffused natural daylight into the pool, greatly improving the interior ambience. Running costs have been

064

ISSUE 3 2011

Homes into apartments. Here, Edward Cullinan architects have designed a low profile vaulted roof over the space between two buildings to create an atrium.

New roofs A large datacentre in Scotland has recently been transformed with a new Kalwall skylight over the central atrium. The dramatic solution was adopted by architects Atkins because the existing pyramidal roof, constructed with tinted curtain-walling, was ageing and leaking badly.

As all the above projects prove, the science of refurbishment could certainly be retermed building transformation – or, if you prefer, back to the future!

Refurbishment involved reusing the existing structure to install 1200mm wide panels of highly insulating Kalwall and replicating the original shape. The result has been an immediate doubling of the U value and improved solar control. Importantly, the whole ambience of the space has been greatly enhanced, even on cloudy days, because of the ability of the system to distribute light evenly over the space below, while at the same time eliminating glare and shadows. At night, the pyramid exudes an ethereal glow across the River Clyde. Kalwall roof systems can be bespoke (with structure by others) or are available in self-supporting barrel and low profile vaults, up to 7.4m span, and self-supporting ridge roofs, up to 6m span. The lightness of the panels mean installation is less costly and far less cumbersome than glass. The panels have inherent rigidity and impact resistance, are largely self-cleaning and because, dirt is less obvious that on glass, frequency of maintenance is reduced. New spaces One of the most interesting examples of refurbishment is not actually refurbishment but more transformation. This is the clever alternative to newbuild or extending. It’s when an existing facility can increase it useable area, often with very little effort. A fine example can be seen at

ISSUE 3 2011

065


THE BOOK/EXTERNAL WORKS

ENQUIRY CARD/ONLINE NO 76 www.buildinginnovations.co.uk/card

Hauraton DRAINFIX® CLEAN Filter-Bed Channels

Bridging The Gap With Timbmet

The Hauraton DRAINFIX® CLEAN filter-bed drainage channel system is designed to directly cleanse rainwater runoff from car parks, industrial yards, trading estates and highways. This elegant solution ensures storm water does not pollute a local watercourse. Extensive testing showed pollutants, such as heavy metals and hydrocarbons, contaminating a hard road surface naturally attached themselves to very fine particles. When it rains, these particles are washed into the drainage system. Field tests found very little of this polluted material was removed by separators or retention systems; the DRAINFIX® CLEAN channels’ incorporating a filter-bed was the only system to work effectively over a long period. The channels are sized to provide sufficient water retention volume, ensuring there is no back-pressure or overflow of the system.

The historic Scarborough Bridge required extensive renovation work to the decking and walkways supports. The solution involved Timbmet sourcing specialist Ekki timber, a dark heartwood which grows on the West coast of Africa and which is renowned for its strength, durability and resistance to decay. The original construction of the bridge involved the edge timbers being spliced to the main support beams, but over time, these began to sag, with heavy corrosion affecting the safety and strength of the connections holding the timber in place. Timbmet took on the task of sourcing the timber and accurately machining the beams allowing the connections to fit precisely.

ENQUIRY CARD/ONLINE NO 73 www.buildinginnovations.co.uk/card

1.5 BILLION SHOPPING BAGS NEVER LOOKED SO GOOD...

Tanalith E Helps Keep Macedonian Museum Afloat

Produced almost entirely from waste shopping bags and reclaimed wood, Trex Transcend® composite decking is 95% recycled and 100% low-maintenance, complete with a 25-year manufacturer’s residential and 10-year commercial fade and stain warranty.*

ENQUIRY CARD/ONLINE NO 74 www.buildinginnovations.co.uk/card

Tanalith E wood preservative is protecting the new wooden poles holding up Macedonia’s Museum on Water, a reconstruction of a prehistoric palafitte settlement built over Lake Ohrid. Palafittes, also known as stilt houses or pile dwellings, are houses built on timber piles over water or above the ground. The Ministry of Culture of the Republic of Macedonia contracted Bulgarian company Uvix Impregnation to treat the timber, and over five months the company used Tanalith E to protect around 660 cubic metres of oak poles. These were then driven into the lake bottom to carry the timber platforms and buildings. “The excellent performance credentials of Tanalith E in severe conditions such as permanent water contact made it the perfect choice for this project,” says Jury Bistrishky, of Uvix Impregnantion Ltd. “Tanalith E was recommended by the Faculty of Forestry at the University St. Kiril i Metidij, Skopje, because it is an environmentally-friendly alternative to traditional wood preservative treatments, and will not affect the fauna in the lake.” The Museum on Water is part of the National Institution Institute for Protection of Monuments of Culture is situated in the Bay of the Bones, on the southeast coast of Lake Ohrid. The reconstruction of the settlement is part of a new museum complex including a museum building, diving centre and the Gradishte, a Roman military garrison town. The reconstructed buildings used a combination of timber, clay, animal skins and reeds, offering visitors a realistic look at how prehistoric families once lived in Macedonia over 5,500 years ago. ENQUIRY CARD/ONLINE NO 75 www.buildinginnovations.co.uk/card

Trex recycles 1.5 billion shopping bags in the US each year and hasn’t felled a single tree for deck manufacture during its 20-year history. Trex Transcend is one of the most weather resistant composite decking products on the market, it won’t warp or splinter, it will never require staining or painting and will look as good in 10-years as it does today.

Available nationwide exclusively from Arbordeck, one of the UK’s leading manufacturers of innovative decking solutions.

For more information and to find your nearest stockist: 066

ISSUE 3 2011

T. 01469 535 427 E. trex@arbordeck.co.uk W. www.arbordeck.co.uk/trex

*Terms and conditions apply, available upon request.


THE BOOK/ENVIRONMENTAL CONTROL

THE BOOK/ENVIRONMENTAL CONTROL

Salamander Has The Right Pump For Whole House Systems

Passivent Launches New Interface To Calculate Sustainable Strategies

The ‘Whole House’ pumps from Salamander’s Right Pump range can supply the total water powering needs of all UK households with gravity fed systems. The RHP range can supply, toilets, baths, wash basins and showers. Available in four models: the RHP50 (1.5 bar) can provide, conventional showers, whole house showers, toilets, wash-basins, baths and individual hot and cold taps. The RSP75 (2.0 bar), similar to the RHP50, but is also suitable for high resistance outlets such as multi-functional showers and showers with a massage function or champagne spray. The two remaining pumps, the RHP100 (3.0 bar) twin and the RHP140 (4.3 bar) twin have the same specifications as the previous Salamander pumps, but can also power showers with up to four body jets.

A unique software tool, to help specifiers accurately and quickly assess the impact of natural daylighting on a building’s energy performance, has been launched by Passivent. The company has worked with leading software house Environmental Design Solutions Ltd (EDSL) to develop the utility- Passivent Sunscoop™ Builder- which complements the already proven Passivent Airscoop Builder tool for natural ventilation in buildings. Passivent Sunscoop™ Builder enables users to model quickly the building daylight factor with Passivent’s ducted lighting systemsSunscoops and Sunstracts™. The Passivent Sunscoop and Airscoop Builder has been purpose designed to interface with EDSL’s established Tas building thermal analysis tool, which is the first dynamic simulation modeling (DSM) of its kind to be approved for both Building Regulation Approved Document L2 and the Energy Performance Certificate. Available as a free download from www.passivent.com and www.edsl.net

ENQUIRY CARD/ONLINE NO 77 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 78 www.buildinginnovations.co.uk/card

i-temptations As Trio Of New i-temp Accessories Deliver Terrier-ific Heating Control

New Optigo CS Commercial Air Coolers Are Chillingly Efficient Alfa Laval has developed a new portfolio of Eurovent-certified, commercial air coolers for duties in food preparation areas, chilled distribution depots, supermarkets, petrol stations, restaurants and the like. Called Optigo, the first units released under this name are the CS20 and CS30 air coolers. With an evaporation range of from +100 C to – 300 C both are ideal for general applications in small to medium size cooling and freezing rooms. The smart but, durable casing is aluminium coated with a thick epoxy coating to RAL 9003 for a long working life. Each unit is available from stock and is delivered with a comprehensive twoyear guarantee. ENQUIRY CARD/ONLINE NO 79 www.buildinginnovations.co.uk/card

Less than 12 months since the launch of the innovative i-temp programmable radiator control (or PRC), Pegler Yorkshire announces three additions to the i-temp range. Designed to give users even more ways to control and personalise the system, these new products deliver enhanced simplicity while helping to further reduce heating costs in the home. i-temp forms part of the renowned Terrier range of heating products. The i-temp can be used to upgrade many types of TRV and by allowing the temperature to be controlled in each room of the house can deliver savings of up to 30% on heating bills, while delivering comfort required for every part of the home or work place. Now available as part of the i-temp portfolio is a remote control, an innovative USB programming stick complete with software and a ‘window contact’ that automatically and remotely adjusts your i-temp. All of the new products can be used on their own, or combined for the ultimate in home heating control and energy saving technology. www.pegleryorkshire.co.uk ENQUIRY CARD/ONLINE NO 80 www.buildinginnovations.co.uk/card

The ALL NEW Dataterm IHC Can Knock A Massive 25% Off Your Fuel Bill! The all new Dataterm IHC can now control up to 4 heating zones and hot water all from 1 handy control pad allowing you to be in total control of your heating and how much it costs you. So if central heating is a burden to your budget enquire about Dataterm today, after all it is the control that can pay for itself in as little as 2 years and its good for the planet too! Suitable for all heating systems, it simply replaces existing time clocks and thermostats allowing greater flexibility and control. Features include illuminated display, optimum start / stop, close temperature control, wireless sensing and an average 25% savings in fuel spend per annum. ENQUIRY CARD/ONLINE NO 81

068

ISSUE 3 2011

www.buildinginnovations.co.uk/card

Ground Sourced NIBE System Heats Tadley Memorial Hall Tadley Memorial Hall is instantly recognisable as the archetypal postwar village hall. Single storied and brick built with a pitched roof, it is a practically designed building that has served the local community well for nearly sixty years. Originally without lighting or heating, electricity was installed in the 1960s and heating, first by infra-red wall heaters and later by safer electric convector heaters, vastly improved the hall’s comfort. Unfortunately the system has over the past few years becoming outdated as, with spiralling energy costs, electricity bills were becoming totally unmanageable. Fortunately the Trustees who run the Memorial Hall obtained access to a grant for the ‘enhancement of community facilities’ from the Borough Council via Tadley Town Council and were able to research and subsequently commission a new, more cost effective, heating system. Both conventional and renewable systems were considered but grants available from the Low Carbon Building Programme and the Community Sustainable Energy Programme meant that the installation of a renewable energy system was financially viable, leaving the lasting advantages of ultra low cost energy as an unmissable legacy. 1st Rate Services of Tadley, the local specialist in renewable energy who are Microgeneration Certification Scheme (MCS) accredited NIBE VIP Installers, have been installing NIBE products for the past five years throughout the South of England. Working closely with Gavin Hogg, a Technical Sales Engineer with NIBE Energy Systems, who also advised on the grant applications, a design was devised and approved for four boreholes each 100 metres deep, to be drilled in the Hall’s car park in order to harness the latent energy in the ground. Plastic piping from a huge roll was inserted into the boreholes and filled with a mixture of water and glycol [anti-freeze], giving a ‘flow and return’ system carrying the ground-heated liquid to a NIBE F1145 heat pump situated in the Hall’s little

used back room. Here it was passed through the latest in heat exchangers and compressed to vastly increase the temperature of the liquid. Once this enhanced energy has been utilised in the adjacent hot water cylinder, the now cold liquid was passed back for re-circulation to the boreholes. Since the start up motor is the largest energy consumer in the design, the system runs continually giving a constant temperature in the building night and day, seven days a week. As an ‘add-on’ to the ground-sourced energy a series of vents were installed in the ceiling through which warmed air is recovered from the upper levels of the Hall and passed back to a NIBE FLM unit, a specially designed heat exchanger which in turn passes that energy to the brine loop for more efficient operation, as well as maintaining a constant level of fresh air, which depending on the season will maintain a constant climate control of the main hall area. Radiators installed by 1st Rate Services are also energy efficient fan controlled low temperature units, which reduce the running costs by up to a third compared to conventional radiators and they will distribute the heat evenly in the main hall area and at the same time match perfectly the running operation of the NIBE FLM unit. The accumulated energy from the two systems means that not only is the Hall at a constant ambient temperature regardless of outside conditions but also that the Trustees have been able to add hot taps to the wash basins [unaccustomed luxury for the users] as well as enjoying unlimited hot water in the kitchen. The new NIBE heating system has certainly upgraded the Memorial Hall’s facilities but, even more important, the vast reduction in fuel bills means that the Trustees will be able to maintain this essential community service for many, many years to come. ENQUIRY CARD/ONLINE NO 82 www.buildinginnovations.co.uk/card

ISSUE 3 2011

069


THE BOOK/ENVIRONMENTAL CONTROL

THE BOOK/ENVIRONMENTAL CONTROL

Johnson & Starley Highlights Energy Efficient Heating And Ventilation Solutions Johnson & Starley is highlighting examples of its latest highly energy efficient ventilation and heat recovery systems as well as condensing boilers and warm air heating systems at Greenbuild EXPO 2011. The Q-Vent HR 260 and Q-Vent HR160 whole house mechanical ventilation systems are available. Also on show will be the LE 155 and LE 250 whole house heat recovery systems that recover heat energy and provide essential air management. The C300 Premier central extract system is designed for whole house ventilation and is capable of achieving airflows of 300 m3/hour. RenoXtra high efficiency combination condensing boilers are available in 30kW and 37kW models with each model featuring a gas saver module. This provides additional system efficiency by re-cycling flue gas heat which would normally be wasted and expelled to the atmosphere. ENQUIRY CARD/ONLINE NO 84 www.buildinginnovations.co.uk/card

Energy Efficient Small Circulators Take The Lead Wilo’s new Stratos PICO and Wilo-Smart A small circulators are proving to be the stars of the Wilo range. The Wilo StratosPICO – the most energy efficient small pump you can buy, offering up to 90% energy savings over a standard pump - and the new Wilo-Smart A energy saving pump, offer up to 80% energy savings over a standard pump. Low efficiency, uncontrolled pumps will be banned in the EU from the end of 2012. From 2013, low efficiency and standard stand alone circulators will be banned from the marketplace. This regulation on circulators will shift the market towards the intelligent, high efficiency circulators that Wilo has been championing for years. www.wilo.co.uk ENQUIRY CARD/ONLINE NO 85 www.buildinginnovations.co.uk/card

Boiler Condensate – A Problem That Needs Addressing? Salamander Engineering has addressed the potential problem being caused by the huge quantity of condensate that is increasingly making its way into drains and soak aways around the country from high efficiency condensing boilers. The amount of acid condensate put down the drain is thought to be growing at a rate of in excess of half a million litres per week as more and more condensing boilers are installed. So what’s the answer to the problem, in the light of a lack of knowledge about the effects this large scale acidic ‘flushaway’ might be having? Salamander’s ‘Condensafe ‘+’ unit is a unique and innovative in-line unit, designed to be mounted between the boiler condensate outlet and the drain. It contains a special medium that will effectively neutralise acidic waste from condensing boilers before allowing the now harmless waste to be discharged to the drains. The neutralising medium can be easily replaced every twelve months when the boiler undergoes its annual service and the spent medium can be safely disposed of in household waste.

NIBE Heats Peak District Barn Out Of Thin Air A huge stone built barn situated near Holmfirth in a lovely countryside full of steep slopes and wooded defiles, was built in 1683 to store grain and hay and, more importantly, to shelter livestock from the harsh Peak District winters. Like so many others of its kind it now shelters people instead of cattle having been converted in 1997 into seven dwellings of various sizes. One of the largest, taking up one end of the barn, has been made into a beautiful and spacious home with only one major problem, the cost of heating. An oil-fired boiler of traditional design had been installed at the time of conversion and was reasonably effective but, to judge from exorbitant fuel bills, anything but energy efficient. The last straw came when the owner saw the price of heating oil jump from 42p to 72p per litre over the space of only eight weeks. He decided enough was enough and started to look for alternative ways to provide heat for his radiator driven central heating system and hot water for all purposes including one general bathroom and three others en suite. He called in Warmway of Dewsbury, expert in renewable energy methods and a registered NIBE VIP installer, who suggested an air sourced heating system

070

ISSUE 3 2011

that would slash fuel costs, cut carbon emissions to an absolute minimum and be comparatively cheap to install into the bargain. Being MCS registered, Warmway were able to access Government funded grants and was therefore able to design a system, readily accepted by the customer, that is affordable and ecologically sound as well as extremely fuel efficient. It consists of two NIBE F2015 Heat Pumps situated in the yard outside the back door of the barn and linked to a VPA Accumulator Tank with a UKV200 Buffer vessel to offer greater hot water capacity. The heat pumps generate energy from the outside air utilising a heat exchange process that squeezes the last drop of energy from the atmosphere thanks to new super efficient scroll compressors that will operate effectively even at temperatures down to the lowest ever recorded in the UK. Proof of the installation’s efficiency is that although the original oil-fired boiler was retained as a back up system, it was never needed in this last exceptionally cold winter. The generated energy is passed from the heat pumps into the accumulator tank and buffer, both using the latest in insulation techniques to ensure that hard earned energy is not wasted before being circulated to heat both water and home.

Swept Bend Guide By Talon Talon Manufacturing Ltd., has now produced a Swept Bend Guide for 10mmm pipe work. This white Polypropylene double pipe guide, measuring 145mm x 145mm, is designed to be used with two flexible 10 mm pipes, these are guided around in a swept bend configuration avoiding the kinking of the pipe work, ensuring a neat appearance is maintained throughout the bend and more importantly that the water flow is not restricted as it would be if a 90º elbow is used.

ENQUIRY CARD/ONLINE NO 87 www.buildinginnovations.co.uk/card

New Tap Water Heater Exploits Renewable Energy

The owner of this beautiful Peak District barn conversion is delighted with his new NIBE renewable energy system, basking in the glow of satisfaction that comes from being as ‘green’ as the grass that grows around him. An even greater sense of satisfaction comes from paying fuel bills that are affordable once more thanks to heating that is conjured out of thin air.

SolarFlow from Alfa Laval is a tap water pre-heater designed to exploit energy from renewable sources such as solar panels, geothermal fields, heat pumps and even condensate recovery for domestic hot water production. SolarFlow was developed specifically to provide cost-effective domestic hot water to large structures Intended principally as a pre-heater, SolarFlow must be combined with a conventional tap water heat source which acts mostly as a top-up facility. In this way, the system prioritises the renewable energy source, keeping reliance on conventional energy to a minimum. Thanks to the fact that water in the primary tank is never heated by a boiler or electrical heater, the unit offers genuine energy savings. In addition, the configuration of the primary tank guarantees maximum energy delivery on demand. And the use of a primary tank instead of a secondary storage vessel ensures that the risk of Legionella and other bacteria developing is kept to a minimum.

ENQUIRY CARD/ONLINE NO 83 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 88 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 86 www.buildinginnovations.co.uk/card

ISSUE 3 2011

071


ICON

THE BOOK/FIRE PROTECTION

Manufacturer: Shackerley Product: Sureclad Ceramic Granite Cladding Full Story: Page 41 Visit: www.shackerley.com

Firefly Goes Horizontal Traditionally, flexible fire barriers have only been utilised for vertical applications. Not any more, FIREFLY in line with industry needs, have had ALL the fire barriers in the FIREFLY range tested and assessed for horizontal applications also, which widens the scope for their use tremendously. All the products in the range are also fully Certified by a Third Party Certification body, for both vertical and horizontal applications, which basically gives the Client, Specifier and Installer confidence, that the product will perform as required. It must be pointed out that you cannot assume that a fire barrier will perform the same in the horizontal plane as it does in the vertical, the products must be tested and assessed for performance, as a horizontal barrier by an accredited Test House, to ascertain the correct fire rating of the product.The same applies to requirements for increased performance, you cannot just install 2 layers of a fire barrier and expect to receive double the fire rating or the insulation, fire barriers do not work that way, years of development and testing have taught us this. The only way to ensure that a Fire Barrier will perform in the situation you need it to perform, is to ensure that you have sight of a test document, that clearly states the installation method and fire performance achieved. FIREFLY Fire Barriers are lightweight, flexible and have simple installation methods even for horizontal applications. With detailed installation drawings available for all applications FIREFLY gives you a simple solution to your Fire Barrier requirements. All FIREFLY products can now be manufactured in Black. Tel: 01706 758817 www.tbafirefly.co.uk ENQUIRY CARD/ONLINE NO 89 www.buildinginnovations.co.uk/card

072

ISSUE 3 2011


THE BOOK/STRUCTURES

THE BOOK/STRUCTURES

Recycled Modular Building Is Expanded At Royal Surrey Hospital To Increase Bed Capacity Foremans Relocatable Building Systems has completed a project to expand an existing recycled modular building at Royal Surrey County Hospital in Guildford to provide additional bed capacity for its surgical services. An interim ward building for the Short Stay Surgery Unit, which was supplied by Foremans to Royal Surrey County Hospital NHS Foundation Trust, has been extended to create a further two new purpose-designed five-bed wards for the Elective Surgery Unit. The building has also been refurbished externally with a new covered entrance and walkway, a new roof, low-level brick planters, and overcladding to each elevation using aluminium-faced panels in silver, blue and white for a more contemporary appearance and to further improve thermal performance and insulation. The 26-module building was completed by Foremans to a tight

074

ISSUE 3 2011

programme of just 15 weeks from receipt of order to handover to allow the Trust to increase surgical bed capacity as fast as possible. In order to minimise any disruption to patient care, the recycled building modules arrived on site and were craned into position over a weekend. Commenting on the project, Graham Maynard, Head of Capital and Estates at Royal Surrey County Hospital NHS Foundation Trust, said, “We are very pleased with the building, the extension and the appearance. Foremans performed well on this project and were sufficiently flexible to allow us to purchase and extend our interim ward accommodation to convert it to permanent use. We have had a good relationship with their team and would recommend their recycled modular building approach to other NHS trusts.”

are new. However, the recycling of modular buildings is a more cost-effective alternative to both new manufacture and traditional site-based construction and is up to 70 per cent faster. It is also very sustainable, giving organisations an environmentally sound alternative to the disposal of surplus modular accommodation in landfill sites. By re-using a modular building, less than 10 per cent of the carbon emissions are generated compared to a newly manufactured building of equivalent size. This dramatically improves a building’s carbon footprint. www.foremansbuildings.info ENQUIRY CARD/ONLINE NO 90 www.buildinginnovations.co.uk/card

Philip Howell of the Trust’s design consultants Drake & Kannemeyer, said, “The refurbished external appearance of the building provides a modern contemporary look and demonstrates what can be achieved when you combine the recycled modular approach with strong architectural design.” As budgets become tighter in the current economic climate, healthcare providers need to look for alternatives to providing accommodation solutions that deliver best value and yet maintain quality – whether for interim or permanent applications. With the Foremans approach, only the steel structure of the building is recycled – all fixtures and fittings, from doors and windows to wall linings and cladding,

ISSUE 3 2011

075


THE BOOK/STRUCTURES

THE BOOK/STRUCTURES

Bespoke And Sustainable ‘Flat Pack Homes’ Designed For The Future

Yorkon Increases Recycling Rates In Its Off-Site Manufacturing Process To 91%

Lodgico, the official agents for Honka log homes from Finland, have seen growing interest in their range of ‘flat pack log homes’. Lodgico, who design their own range of bespoke timber buildings, are helping people jump onto the property ladder by making flat pack timber homes a reality. Building a home using a timber flat pack design reduces construction costs and the time it takes to build is considerably less than that of a conventional new build. Lodgico help customers design a bespoke and unique home, incorporating personal requirements such as spacious bedrooms, a large kitchen, a snug or a bathroom with breathtaking views. The experienced Lodgico team will guide customers through the entire process from building design, through to planning, building control, construction and even furnishing log homes. www.lodgico.co.uk

Yorkon, has announced that it now recycles 91 per cent of waste generated in the manufacture of its steel-framed modular building system. Yorkon recycles 91 per cent of waste at its production centre in York, and the new materials used to manufacture Yorkon buildings now have a recycled content of 35 per cent, which ensures significantly lower levels of embodied energy. Yorkon is also committed to using building products in its modular schemes which are both low carbon and have low embodied energy. Waste management plans are also in place on every site where Yorkon is the principal contractor. The Yorkon off-site building system is a highly sustainable method of construction. www.yorkon.info

ENQUIRY CARD/ONLINE NO 91 www.buildinginnovations.co.uk/card

ENQUIRY CARD/ONLINE NO 92 www.buildinginnovations.co.uk/card

Portakabin Introduces CPD Programme For Architects, Contractors And Facilities Managers

Simpson Strong-Tie Launches New Range Of Steel Fixings Solutions Industry leader Simpson Strong-Tie has launched a new range of stainless steel fixings - a unique collection of cladding installation solutions featuring premium quality screws and nails, to join its extensive list of products. Suitable for use with all types of decking, cladding (timber and fiber cement) and even barn construction and marine installations, the screws feature unique point designs and thread profiles to make driving easier, whilst the nail heads have been designed to refract light to ensure that they blend with wood materials. The range is supported by new packaging and a brochure which also features the new Angle Bracket Connector (ABC), enabling vertical battens to be fixed directly to the supporting structure. www.strongtie.co.uk ENQUIRY CARD/ONLINE NO 93 www.buildinginnovations.co.uk/card

Portakabin has introduced a CPD programme to help architects, contractors and facilities managers in both public and private sectors improve their understanding of modular construction. The programme aims to share expertise and help customers and specifiers to procure modular buildings more effectively and to optimise the benefits for each project, whether for permanent or interim use. Two free hour-long interactive seminars have now been approved and accredited by the RIBA and can be arranged at a time and venue to suit the attendees. All attendees at either seminar receive a certificate as proof of attendance, helping to maintain their professional accreditation. Portakabin offers a wide range of buildings for both interim and permanent applications and has the widest network of Hire Centres in the UK. www.portanews.co.uk ENQUIRY CARD/ONLINE NO 94 www.buildinginnovations.co.uk/card

Steicojoists For New Timber Frame Artist’s Studio A new 180 square metre artist’s studio constructed in just 8-9 weeks near Canterbury in Kent, has used a part factory assembled timber frame system and some 1100 linear metres of SJ90/400 Steicojoist timber and natural wood fibre i-joists. The studio will be the UK’s first certified Passivhaus industrial building. The frames were delivered to site in four loads. Final assembly took place on site and erection utilised a 7.5 tonne crane. The maximum weight of each frame was 130kg. The design uses 400mm deep Steicojoist portal frame members connected with 18mm PU glued and screwed plywood gussets, toe nailed to timber sole plate on blockwork. Sheathing is 11mm OSB internally and 9mm OSB externally. The construction minimizes cold bridging and is combined with a blown insulation system. www.steico.com

Lindapter’s Design Specified At Gatwick Airport The steelwork fixing specialist Lindapter designed a unique high capacity support assembly to secure a new baggage system to existing steel beams as part of the £31m Gatwick North Terminal baggage handling upgrade. The brief required a method of connecting vertical SHS hollow sections with stiffened end plates to various types of structural sections, including castellated beams, whilst delivering a safe working load capacity of 250kN per connection. Lindapter’s technical support engineers proposed the use of Type AF24 clamps with grade 10.9 bolts in a bespoke hanger assembly. The design fulfilled the significant load requirements and vibration considerations, and also removed the need to drill or modify existing steel beams, thereby allowing a faster installation.

Gatwick is the latest in a number of airport projects, including Doha and Dublin T2, to utilise Lindapter components and assemblies, with typical applications including securing structural steel, aluminium curtain walling and suspending building services. Lindapter’s high strength Type AF fixings are approved by TÜV Nord, verifying the tensile performance of a four bolt girder clamp configurations of up to 250kN and 70kN in friction. An international distribution network provides worldwide availability of sizes M12-M24, supplied hot dip galvanised as standard for extra corrosion protection. www.lindapter.com ENQUIRY CARD/ONLINE NO 96 www.buildinginnovations.co.uk/card

Lindapter’s drawings and calculations were presented to the consulting civil & structural engineers who approved and specified the Lindapter connection for use at the UK’s second largest airport. During installation, the ease of adjusting the Lindapter fixings simplified the precise alignment of the baggage system, despite being suspended from various sized beams throughout the span of the upgrade. A further advantage at the construction phase was that a hot working permit was not needed, removing any associated and potentially costly construction delays.

ENQUIRY CARD/ONLINE NO 95 www.buildinginnovations.co.uk/card

076

ISSUE 3 2011

ISSUE 3 2011

077


THE BOOK/PROJECTS

THE BOOK/PROJECTS

Stannah – Doubling Access In A £23million Upgrade In BSF Kent School A duo of Stannah Maxilift M MRLi passenger lifts has made brand new educational facilities more accessible for staff, visitors and mobility compromised students at St George’s Church of England Foundation School, a mixed, 11 – 18 Business & Enterprise secondary school for 1,200 students in Broadstairs, Kent. Part of a £23 million BSF initiative, the lifts have helped to open up state-ofthe-art facilities and modern equipment in a brand new school building opened by the Bishop of Dover in 2010. One of the most popular schools in the region, this massive upgrade ensures St George’s C of E Foundation School continued growth as a centre of educational excellence. A 13-person Stannah Maxilift M passenger lift provides access over two storeys in the new multi-functional atrium, or ‘heart’, area of the school; with a sister model operating between two floors in the technology area. Main contractor, Kier Regional, specified the hydraulic, wall-mounted Maxilift M for its style and rugged reliability. The motor room-less MRLi option saves space by storing the hydraulic oil container in the lift pit with the controller located at ground-floor level, recessed into the lift shaft wall on the right-hand side of the lift, with a firewall behind it for added protection. Both lifts can only be accessed by card-carrying staff and mobility compromised students which maximises school security and the appropriate use of the lifts. The card proximity units were also installed by Stannah as part of the contract. Karl Reed, Quantity Surveyor at Kier Regional, comments: “Kier has used Stannah lifts on previous BSF projects so we know they will deliver a first class product

078

ISSUE 3 2011

and service. From initial enquiry through to technical support, installation, commissioning and comprehensive maintenance, Stannah’s performance has been excellent.” Principal of St George’s C of E Foundation School, Kim Stoner, is also delighted with Stannah’s contribution: “Massive investment is helping us to maintain and develop the educational standards that have helped us rank as one of the 100 most improved schools nationally and in the top 10 for CVA throughout Kent. The Stannah Maxilifts are providing an invaluable support service, opening up the whole school for anyone with compromised mobility.” The addition of two Stannah Maxilifts has helped take St George’s Church of England Foundation School into the 21st century, while also meeting the requirements of the Equality Act 2010. Both Maxilifts are serviced by the Dartford branch of Stannah Lift Services, a nationwide network providing 24 hour, 365 days a year support. This covers service, repair, modernisation and refurbishment of all types of lifts, stairlifts, escalators and moving walkways – not only those from the Stannah product range, but also other lift manufacturers’ equipment. Stannah also offers a bespoke lifts service, custom-building lifts to meet customers’ specific requirements. ENQUIRY CARD/ONLINE NO 97 www.buildinginnovations.co.uk/card

ISSUE 3 2011

079


THE BOOK/PROJECTS

THE BOOK/PROJECTS

Solar Solution For Social Housing Scheme As part of an ambitious social housing programme, Rotherham council has installed a new photovoltaic roofing system on an apartment block in Maltby, South Yorkshire. Simon Dixon, Sandtoft’s training manager, explains the scope of the project and how the roofing contractor has successfully delivered the solar solution. Following funding from the previous Government’s Homes and Communities Agency, Rotherham Council is half way through constructing 127 properties on six sites across the town. The new council houses are the first to be built in Rotherham for 30 years. All of the properties are being built to meet Level 4 of the Code for Sustainable Homes as well as Lifetime Homes, and Building for Life Silver Standards. These are way above the typical house-building standards and incorporate a number of measures to ensure the properties are very energy efficient. As part of the construction programme, TH Michaels was appointed to build a block of four apartments in Maltby. In line with the Council’s strict environmental requirements, solar panels were required on the roof. These had to be as aesthetically pleasing as possible, so the contractor opted for a building integrated photovoltaic system rather than a bolt-on product. Sandtoft’s PV48 solar roofing system met the brief as it can be integrated with most types of roof tile or slate, regardless of the manufacturer. To improve aesthetics, the black photovoltaic panels are supplied with matching flashings

080

ISSUE 3 2011

that are unobtrusive and maintain the straight vertical lines on the roof. Sothall Roofing was chosen to install the PV48 system which was integrated with fibre cement slates. Supplied as a complete system and ready to install, the PV48 is MCS accredited and has been specifically designed for installation by roofing contractors. There is no need for a separate solar installer which reduces the number of trades on the roof and saves time. And, the training takes less than one day even for those roofers with no previous experience of fitting solar products. A key element of the training is the use of a ‘template’ for setting out the roof, enabling the roofer to correctly position the counter battens and hooks that the solar panels will be fitted on to. Following the setting out, the flashings are fitted. These have been designed so that the roofers can simply flash the area where the panels are going to be installed. The flashing are very similar to those used for fitting roof windows, so are familiar to roofing contractors thereby significantly reducing the risk of poor workmanship and subsequent weatherproofing problems. The whole

roof is then tiled. As the roofers can stand in the area which is designated for the panels, they have better access to the roof making it easier for them to complete the tiling. This also minimises the requirement for roof ladders. The panels which each measure 1.4 square metres, are quickly and simply installed at the end of the roofing process, so there is no need for the roofers to work over the solar modules. This helps to improve safety and reduces the risk of any damage. And if security is a potential issue, the panels could also be installed just before the scaffold comes down. To complete the installation, the roofer connects the solar modules with simple push fit connectors and passes a pair of cables through the underlay into the roof space for later connection by the electrical contractor. The PV48 includes the appropriate inverter to complete the connection of the solar system to the building’s grid-supplied electrical system. Wayne Bartholomew was one of the roofers responsible for installing the PV48 for Rotherham Council and gave us feedback on the project. He said: “I’ve installed other solar products before, including integrated and bolt-on systems and the PV48 is by far the easiest one to fit. The setting out is the most challenging aspect of the training but the template really assisted with this. Once we’d established how to set out the roof, the rest of the

installation process was very straightforward. We spent a day with Sandtoft’s training manager learning how to install eight panels on the first elevation. The following day we fitted the remaining six panels in just four hours without any assistance from Sandtoft. “I am a traditionally-trained slater but times are changing, so I recognise that I need to adapt and expand my skills to meet customers’ needs. There has been an obvious and recent shift towards using solar, so it’s vital that roofers take the opportunity to learn how to install them effectively. Any training in this area is very valuable and adds another important string to a roofer’s bow.” The roof was completed within TH Michael’s tight construction schedule, ensuring that the new tenants can look forward to a high quality, aesthetic property that reduces carbon emissions and protects them from rising electricity bills. www.sandtoft.com ENQUIRY CARD/ONLINE NO 98 www.buildinginnovations.co.uk/card

ISSUE 3 2011

081


THE BOOK/PROJECTS

Sika Ensures Futuristic Swimming Pool Remains Watertight Sika Watertight Concrete is being used on the Pods, a high quality, futuristic leisure centre, that is nearing completion in Scunthorpe. This unique structure is made up with a collection of five giant timber framed domes. The swimming pool and training pool, the surrounding slab and the filter/plant room are constructed using Sika Watertight Concrete, to ensure total watertightness. Tarmac have supplied 600m3 of Sika Watertight Concrete. The Sika watertight Concrete admixture was added to the concrete in water-soluble bags designed to make production of the concrete much easier and quicker. The bags are simply added to the concrete mix through the back of the ready mix truck prior to leaving the plant. Construction joints are being sealed with the SikaSwell® jointing system, which consists of joint sealing profiles that expand on contact with water to seal any voids between adjoining concrete slabs and walls. www.sikawatertightconcrete.co.uk ENQUIRY CARD/ONLINE NO 99 www.buildinginnovations.co.uk/card

THE BOOK/PROJECTS

Levolux Takes Infiniti To The Big Apple... And Beyond The Grand Hyatt New York’s bar and restaurant was recently renovated and now feature a new contemporary decor, with an illuminated bar and an ultra modern Solar Shading solution, by Levolux. To help control light, heat and glare, while retaining impressive views outside, Levolux proposed a custom Solar Shading solution, based on its Infiniti Fin system. The Infiniti Fin system is an innovative, flexible Solar Shading system that accommodates a wide range of Louvres, which can be secured internally or externally and fixed horizontally or vertically. The completed Solar Shading solution not only creates a cool new look, but also ensures the venue uses less energy to keep it cool when the sun shines. www.levolux.com ENQUIRY CARD/ONLINE NO 100 www.buildinginnovations.co.uk/card

Dricon Protects Dramatic Corby Building Dricon treated timber from Bates Timber is helping to fire protect the Corby Cube, a dramatic glass and concrete building housing Corby’s theatre, library, registry office and Council Chamber, as well as a onestop-shop for council services. On behalf of Bates Timber, Arch Timber Protection supplied 320 square metres of birch plywood treated with their Dricon fire retardant to be used as both visible and concealed interior wall cladding in the iconic building. “Arch provided us with a full service from source to delivery, exactly to the specification of the architect,” said Peter Bates, Director, Bates Timber Merchants. “These plywood panels are not all visible once the building is complete, but they give a proven fire retardant protection in the background structure of the building,” says Jacqui Hughes, Arch Timber Protection’s Fire Retardant Sales Manager. “Dricon is the only BBA-certificated fire retardant treatment for timber and provides the perfect proven fire protection for interior applications such as this.” Construction of the Corby Cube involved more than 2050 panes of glass and 15,500 tonnes of concrete. The building was the runner-up to the Beijing Olympic Swimming Pool in the LEAF Awards for the Best Public Building Design of the Year, and is the only theatre in the UK to have a BREEAM rating of ‘Excellent’. The building will provide performance and meeting space for local people, as well as access to local government services. ENQUIRY CARD/ONLINE NO 102 www.buildinginnovations.co.uk/card

Spectrum’s Colour As Match For Any Specification A redevelopment at Wymeswold Primary School in Leicestershire has made use of the aesthetic versatility of Neaco’s Spectrum aluminium handrail and balustrade system. The extension project includes new administration, reception, office and resource facilities with an improved access scheme featuring a ramp with nylon powder coated Spectrum. Leicestershire County Council selected Spectrum as its wide choice of colours included a distinctive shade of green which matched the reception windows. The system’s warmto-touch finish was also a key benefit in keeping with DDA requirements “The warm feel, smooth finish and bright colours of our Spectrum systems has made them a popular specification in school developments for many years,” said Neaco’s sales director, Alan Green. “Those same qualities are being put to good use at Wymeswold Primary School.” In addition to its wide choice of solid colours, Neaco’s balustrade range can also be specified in a variety of metallic colours, wood-effect finishes or satin polished stainless steel. Neaco’s diverse product portfolio also includes structural glass systems, Juliet and step-out balconies, adaptive bathing facilities and aluminium open grille systems for flooring, screening and solar shading applications. www.neaco.co.uk ENQUIRY CARD/ONLINE NO 101 www.buildinginnovations.co.uk/card

082

ISSUE 3 2011

Remedial Work For Extensive Water Ingress Completed By Structura UK At Hayweight House, Edinburgh A contract worth more than £700,000 to repair and make watertight the exterior of the 6-storey Hayweight House in Edinburgh was completed on time by Structura UK Ltd, curtain wall engineering specialist. The building suffered extensive and regular wind-driven water ingress to all floors damaging the internal fabric. Without a complete overhaul, the 20-year- old windows were rapidly approaching the end of their useful life. Working as a sub-contractor to Insite Contracts Ltd, main contractor, Structura UK replaced all pressure plates and caps, removed the existing glass, fitted new glazing tapes and gaskets and installed 700sq m of new glazing, consisting of 6mm Pilkington Suncool pro T 70/40 vision panels and 6mm toughened, ceramic spandrel panels. All of the existing pivot windows were serviced, and ironmongery replaced where necessary. The exterior rain screen panels were resprayed. At roof level, Structura UK carried out extensive repairs to the leaking plant room to ensure it is now watertight. Works included removing the existing copings and fitting membranes, and replacing with new copings; treating corrosion to the plant room louvers and respraying the complete unit. The building’s new main entrance consists of a manual, 12mm toughened glazed main entrance door and fixed screen, and black point fixed glazed soffit above, designed and installed by Structura UK. ENQUIRY CARD/ONLINE NO 103 www.buildinginnovations.co.uk/card

ISSUE 3 2011

083


ICON Manufacturer: Trend Product: 24ct Gold Mosaic Tiles Full Story: Page 20 Visit: www.trend-vi.com/en


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.