THE HARTLEY NEW COTTAGE 6
ERECTION AND GLAZING INSTRUCTIONS FROM HARTLEY BOTANIC LIMITED.
RIDGE COVER
VENTILATOR ASSEMBLY
RIDGE CAP PLAIN END SINGLE PANE CROSS MEMBER DOOR END ASSEMBLY
GUTTER ASSEMBLY
SPAN ASSEMBLY
LOUVRE SIDE BASERAIL ASSEMBLY ALUMINIUM KICK PLATE
Fig 1. COMPLETED GLASSHOUSE. It is essential that these instructions are read carefully all the way through before starting erection. It is also suggested that each part is identified and how and when it is used to complete the structure. The plinth on which the greenhouse is to be placed must be level and flat. An uneven foundation will lead to frustrating delays and subsequent disappointment.
page 1
TOOLS 1 - 8mm Drill (H.S.S or suitable for Aluminium) 1 - 8mm Masonry Drill 1 - Power Drill 1 - Medium Screwdriver - Slotted 1 - Medium Screwdriver - (Posi-Drive/Philips Head) 1 - Ring Spanner 1 - Open End Spanner 10mm AF Spanner for M6 Screws 8mm AF Spanner for M5 Screws, for use with Autovents 1 - Tape Measure 1 - Small Hammer Step Ladders
SCREWS ETC... TYPE ‘A’ Stainless steel hexagon head bolt M6 x 12mm long complete with nut. TYPE ‘B’ Stainless steel self tapping screws. (4.2mm dia x 13mm long) (8s x 1/2” long) TYPE ‘C’ Stainless steel self tapping screws. (4.2mm dia x 9.5mm long) (8s x 3/8” long) TYPE ‘D’ Stainless Steel self tapping screws. (4.2mm dia x 16mm long) (8s x 5/8” long) TYPE ‘E’ Stainless steel screw. (5.5mm dia x 50mm long) (12s x 2” long) complete with scaler washer and plastic plug. TYPE ‘G’ Stainless steel cheese head screw. M5 x 12mm long complete with nut, for use with Autovents. TYPE ‘J’ Stainless steel hexagon head bolt M6 x 16mm long complete with nut. TYPE ‘K’ Stainless steel hexagon head bolt M6 x 25mm long complete with nut. TYPE ‘L’ Stainless steel hexagon head bolt M6 x 20mm long complete with nut.
page 2
1.
The two side baserail assemblies, the plain end assembly and the door end assembly should be placed on the ground to ensure that the greenhouse is orientated with the door at the correct end. (Fig 2). PLAIN END ASSEMBLY
DOOR END ASSEMBLY
Fig 2. 2.
Lay them together to form a perfect rectangle. This can be checked by measuring the diagonals, they must be of identical dimensions. (Fig 2).
SIDE BASERAIL
Fig 3. Baserail drilling. Cill position. 3.
CILL PLATE, REMOVE AFTER POSITIONING BASERAIL
Take the base rail sections, place them centrally overlapping the brickwork equally at each end. The correct distance apart for the base rails, is 1924mm. Remove the cill plate once the positioning has been established (Fig 3). Select a point approximately in the centre between each base rail bracket, marking out this spot for drilling. The holes are not pre-drilled thus allowing the position to be drilled precisely into a solid foundation point, and not into a joint in the brickwork. Drill as marked (for example a 4 pane house will have 4 fixings per side) using an 8mm drill. Drill into the foundation with an 8mm masonary drill to a depth of 50mm to take the plug and screw provided (Fig 4.) Insert the plug washer and screw tightening only sufficiently to hold the rails into position at this stage. Once the structure is complete, remember to tighten all fixing screws securely. If required and to ensure a perfect level, packings may be inserted beneath the rails before final fixing.
Fig 4. Detail of new 6 house baserail and fixing BASERAIL ASSEMBLY
CONCRETE OR SOLID BRICK BASE
page 3
SEALER WASHER
PLUG
4.
Now the half span assemblies that create the separate pane lengths should be assembled. The prefabricated half spans are joined together at the apex with a fish plate on each side (Fig 5). Place the four brackets with the short edge to each fish plate (two on each side) and fasten with ‘L’ type bolts and nuts as shown. ‘L’ TYPE NUTS
ANGLE BRACKET
JOINING PLATE
Fig 5. Half spans/plate screws 5.
‘L’ TYPE BOLTS
The completed spans are now fixed between the pair of angle brackets previously factory fitted to the baserail assemblies. These are secured using ‘J’ type bolts and nuts (Fig 6). The plain and door aend assemblies to be fixed at a later stage (Fig 14). SPAN
COMPLETE SPANS
BASERAIL ASSEMBLY
ANGLE BRACKETS
‘J’ TYPE BOLTS AND NUTS
Fig 5. Baserail and span details 6.
The four types of cross members are now fitted to the completed spans (Fig 7.)
Fig 7.
page 4
6a.
The lowest single pane cross member at the top of the vertical span section are all of type ‘C’ (Fig 8). These members are bolted onto the brackets already attached to the spans using ‘A’ type bolts and nuts. TYPE ‘C’ SINGLE PANE CROSS MEMBER
‘A’ TYPE BOLTS AND NUTS
Fig 8. 6b.
The second level of members at the top of the first facet are of two types. Where there is no vent then type ‘C’ are used as described above. Where a vent is located the cross member (type ‘D’) has a flat plate for the window opening mechanism. These are fixed in using ‘A’ type bolts and nuts (Fig 9). TYPE ‘D’ UNDERVENT CROSS MEMBER
Fig 9. 6c.
TYPE ‘C’ SINGLE PANE CROSS MEMBER
TYPE ‘E’ OVERVENT CROSS MEMBER
Fig 10.
At the third level there are two types of members. Type ‘C’ are once again used where there is no vent to be positioned and fixed as before. Where a vent is to be positioned there is a cross member of identical form to the type ‘C’ cross member with the exception that it has two short cuts, each 30mm from either end as type ‘B’ (Fig 10). This is fixed as before by placing on top of the brackets and fastening together using ‘A’ type bolts and nuts. NOTE:
The opening panes can only be located at intermediate panes i.e.: not next to an end or partition. TYPE ‘A’ RIDGE CROSS MEMBER
TYPE ‘A’ RIDGE CROSS MEMBER
‘A’ TYPE
6d.
Fig 11. BOLTS AND NUTS The final cross members are located close to the apex on either side of the greenhouse. These are of type ‘A’ members. These are fixed as per the other members (Fig 11) using ‘A’ type bolts and nuts. page 5
For guidance, the chart gives standard vent numbers and placements SIZE
No. OF VENTS
POSITION
3 PANE 4 PANE 5 PANE 6 PANE 7 PANE 8 PANE
3. 2. 4. 4. 5. 6.
1 ON EACH SIDE 2 OR 3 ON BOTH SIDES. 2 TO 4 ON BOTH SIDES. 2 TO 5 ON BOTH SIDES. 2 TO 6 ON BOTH SIDES. 2 TO 7 ON BOTH SIDES.
A typical 5 pane layout would be :-
7.
The plain and door end assemblies are now secured to the baserail assembly, (Fig 12) using the single bracket and ‘A’ type bolts and nuts.
PLAIN END ASSEMBLY
SINGLE BRACKET
Fig 12.
page 6
8.
When fixed to the base rail, secure all the cross members to retain the end in position using ‘A’ type nuts and bolts. The ends can now be fixed into place in the same way as the base rails (Fig 4), locating two fixings in each end. The cill plate is now fitted to the plain end only, this is located between the side base rails, pushed up hard against the base rail before securing, using the 50mm plugs and screws (Type ‘E’) WASHER
CILL
SCREW
SECTION VIEW
Fig 13. 9.
The ridge cover is now slid into position (Fig 14) locking under the retaining lip of the type ‘A’ ridge cross member. On longer structures the ridge will be in two sections. Using sealant (not supplied) stick the joining piece over the joint. JOINING PIECE IF REQUIRED TYPE ‘A’ RIDGE CROSS MEMBER
RIDGE COVER TYPE ‘A’ RIDGE CROSS MEMBER
RIDGE COVER
Fig 14. POSITIONING OF RIDGE COVER
SLIDE GLASS IN AND BOLT END PIECE ON
10.
SLIDE GLASS IN
Fig 15.
The first items to be glazed are th opening vent sections. The glass for these lights are 676mm x 697mm. Remove the member from the frame and slide the fully edged glass into the slot, then when in place, bolt the top member back into position on the frame. page 7
11.
Now glaze the faceted section of the house starting nearest the ridge and from one end (shall we say the door end). Each of the faceted panes are 730mm x 160mm. Each P.V.C. edged pane (with the 730mm edge horizontal) is pushed up into the glazing slot in the type ‘A’ ridge cross member (Fig 16) at the angle shown, and then lowered into the slot of the cross member beneath (be it type ‘B’ or ‘C’). GLASS
P.V.C. EDGING
Glass positioning. 12.
PUSH PANE UP AS SHOWN (DOTTED SECTION), AND ALLOW TO SLIDE DOWN INTO BOTTOM SLOT.
Fig 16.
The cappings (173mm) are then fitted to the first two panes and so on as you work along the house. The capping securing the glass to the ends is called half capping (Fig 17) whilst the capping to the spans is full capping. The capping is secured onto the body by ‘B’ type stainless steel self tapping screws. Capping details and sections. Both sides are completed in the same manner. 8s x 1/2” LONG OR 4.2Ø x 13mm LONG
HALF CAPPING GLASS
FULL CAPPING GLASS
Fig 17. END SPAN
ST./STL. SCREW FULL CAPPING HALF CAPPING GLASS GLASS
BODY SPAN
page 8
13.
The lower facet is now glazed in the same way, with the glass size 711 x 730, but this time using the 727mm long capping, Obviously with the exception of the space for the vent panes.
14.
The next lower facet is now to be glazed and capped as previously described, once again with the glass size 711 x 730 and capping length 727mm.
15.
Finally the last of the body panels to be glazed is the vertical face. This has glass panes 730mm x 1067mm. The capping, both full and half is 1064mm long. The P.V.C. edged panes are inserted as before, they are then secured with the capping and the ‘B’ type stainless steel screws.
16.
Having glazed the body, we now come to the end assemblies. Firstly identify the glass, ready edged with P.V.C. as previously described.
TOP
Fig 18. Plain end glass chart.
Fig 19.
The glass sections are located as before into the top glazing slot and then seated in the lower glazing groove.
17.
The capping of the plain end assembly uses two types of capping (Fig 20). The perimeter has half capping (8 pieces) whilst the center has two pieces of full capping 1940mm long. These are secured as before.
page 9
134mm LONG HALF CAPPING
Fig 20.
688mm LONG HALF CAPPING
688mm LONG HALF CAPPING
1122mm LONG HALF CAPPING
1940mm LONG FULL CAPPING
134mm LONG HALF CAPPING 688mm LONG HALF CAPPING
1122mm LONG HALF CAPPING
83mm LONG FULL CAPPING
688mm LONG HALF CAPPING
1122mm LONG HALF CAPPING
1122mm LONG HALF CAPPING
18.
Fig 21. 1862mm LONG D/SEAL CAPPING
The door end assembly glazed as shown in Fig 21. The two ‘A’ type Bolts should fit the runner (Fig 22). The capping used to fit the glass in position is: a. Half capping around the perimeter 8 pieces. b. Full capping (1862mm long) to the left of the door aperture and a short piece (83mm long), located above the door aperture to the right hand side. c. A single piece of draught seal capping (1862mm long) located to the right hand side of the door aperture. All this capping is fixed with ‘B’ type stainless steel self tapping screws.
page 10
19.
To glaze and cap the doors, we suggest that you lay them flat on the floor or bench to be sure that they are square. Insert the glass as before. (The top panes are 365mm x 720mm, and the bottom panes are 365 x 678mm). The left hand vertical half capping has a handle fitted, whilst the right hand is plain, and vice versa for the other door. Fix with ‘B’ type stainless steel self tapping screws. DOOR END ASSEMBLY DOOR TOP RUNNER GLASS ‘A’ TYPE DOOR ASSEMBLY
PLACE DOOR RUNNER ON TOP OF THE DOOR ADAPTOR
‘A’ TYPE
Fig 22. ALUMINIUM PANEL
20.
To fit the door, place the upper door runner into position on top of the front lip of the door attachment, lining up the two holes, and placing the two bolts into position above the door aperture, but not tightening.
GLASS HOUSE DOOR END ASSEMBLY
DOOR BOTTOM
DOOR SLIDE
Fig 23.
BRICK FOUNDATION
Locate the lower channel in the base of the door over the front edge of the rail at the base of the door end assembly. The door is then raised to the vertical, allowing the door baserail to click under the rebate cut into the draught seal capping. Now lift the door to allow the runner wheels to clip over the upper runner rail. DOOR TOP RUNNER
IT MAY BE NECESSARY TO LEVER UP THIS SECTION TO ALLOW THE DOOR RUNNER WHEELS TO BE LOCATED END SPAN ASSEMBLY
DOOR
Fig 24. The reason for not securing the rail into position will now be evident since some juggling of the door and rail will be required to locate everything correctly. Now try the door. If running smoothly, and correctly located both at the base and the top, you may now bolt the door top runner assembly into place. page 11
21.
The complete vent can now be fitted into the greenhouse frame by hooking the vent top edge lip into the vent top cross member (type ‘B’) already fitted to the house. The vent is offered into the top cross member with the vent in its widest possible open position. (Fig 25). TYPE ‘B’ CROSS MEMBER
VENT
Vent being positioned.
Fig 25.
When finally being fixed into place the vent frame will use two pieces of grey P.V.C. strip, one down either side, to facilitate capping which is part of the final glazing process. When the position of the vent strip is ascertained, you may find easier to tap it into its final position with a hammer, if it is stiff. (Fig 26). In this position the full capping now secures not only the glass on one side but also the P.V.C. strip on the other side.
Note:- The casement stay is fitted to the lower section of the vent with a single ‘A’ type bolt and nut at the completion of the erection. 22.
With the ridge cover now an equal distance from either end, position the ridge end cap and mark through the holes. Drill the ridge cover with a Ø3.5 bit and secure with two ‘B’ type screws..
RIDGE CAP RIDGE COVER
Fig 27. GLASS HOUSE END ASSEMBLY
page 12
GUTTER AND DOWNPIPE 23.
On structures longer than 7 panes in length, the gutter will be in two parts, with a welded slip joint. Slide the the two halves together and drill a Ø7mm hole through the centre. Slide the two halves apart and apply a liberal amount of sealant (not supplied) to the slip joint. Slide the two halves back together and secure with a type ‘A’ screw and nut. Centralize the gutters so that the same amount protrudes at each end. See Fig.28. Remove the capping screws from just below the eaves at the top of the span verticals.
FLAT CLIP
CIRCULAR CLIP
Fig 28. Place the long gutter section in position as shown in Fig 29.
GUTTER U
TYPE ‘C’ CROSS MEMBER
GUTTER
DOWNPIPE SPAN VERTICAL CAPPING
‘D’ TYPE SELF TAPPING SCREWS
FLAT CLIP
DOWNPIPE
V
‘D’ TYPE SELF TAPPING SCREWS
Fig 30.
CIRCULAR CLIP
Fig 29. Each of the flat clips to be placed underneath the gutter, holding it firmly with ‘D’ type screws, using the holes in the span vertical capping. Take the plastic spigot ‘U’ and collar ‘V’ and un-couple by screwing anti-clockwise. Position the spigot in the top of the gutter outlet hole and slide the collar over the top of the downpipe. Push the downpipe up onto the spigot and slide the collar upwards as far as it will go. Screw the collar clockwise until the downpipe is secured. Slide the downpipe bracket until it aligns with a capping hole. Using a self tapping screw ‘D’ fix the bracket into position through the capping. See Fig 30. The glasshouse main structure is now completed. page 13
STAGING The staging is installed as followed. Two end brackets are bolted into the holes provided in the ends (Fig 31), whilst intermediate brackets are fitted to each of the half spoons with ‘C’ type self tapping screws. The height and positioning is shown in Fig 32.
END BRACKETS
Fig 32.
769mm from plinth to top of bracket
BRACKET SCREWED TO ALL HALF SPANS 4.2mm SCREWS (SELF TAPPING) 9.5mm LONG (‘C’ TYPE)
790
Fig 31.
from plinth to top of bracket
END BRACKET ONE LEFT HAND ONE RIGHT HAND BOLTED TO ENDS (HOLES PROVIDED) USING ‘A’ TYPE BOLTS
The corner sections of the staging framework may be supplied in straight lengths with two notches some distance from either end, gently bend these by hand to form a 90˚ angle (Fig 33). INTERMEDIATE SECTION
CORNER SECTION
STAGING LEGS
Make up the complete box sections with the intermediate straight sections, the cross members and the staging legs, bolting all these together with ‘A’ type bolts and nuts. CROSS MEMBER INTERMEDIATE SECTION CORNER SECTION
CORNER SECTION
Fig 33.
STAGING LEGS
CROSS MEMBER
The entire structure can now be placed in position, the back edge sitting on the brackets, the front standing on its legs. Place the corrugated trays in position with trays overlapping each other at the edges. NOTE: To help retain moisture and to provide a flat surface, we suggest that pea gravel be spread over the surface of the boards to a depth of at least 1”.
page 14
Mk2 DOMESTIC STAGING Section 1. Attached staging for the sides of glass-to-ground glass ground structures Ide ntify the the lef ftt an and right end brackets and d place against inside off the he gable frame frame using the dimension Identify left shown in Fig.1.. Mark through the two holes, spot and drill using a 6.5mm bit. Note; be careful to drill M6x12 button head screws with the nut behind. only the inner face of the gable frame. Secure with M6x12
Fig. 1
pla Tip: when drilling, use a small pilot drill first and get someone to hold a scrap sheet of metal or plastic behind to hole to prevent damage when the drill runs through. ckets and using the ffixing ixing position shown in Fig.1, Fig.1 Fig 1, 1 secure secure to to the the screw screw slots slots on the the inside inside of Take the mid brackets the spans spans using using 9.5mm long long self self tapping tapping screws. screws. the eenhouse is set lower lower than the plinth top, the dimensions to the top of the end Note: if the floor of the gr greenhouse and mid brackets must be increased by the difference. page 15
Take two ffront/rear ront/rear end frames frames (one off each hand) and an end frame. Place the the frame. Place corners together and push a corner piece into the recess on the frame so outsidee off the frame that the holes align align. Position M6 nuts into the recess behind the holes and secure with M6x M6x12 12 button head screws. Repeat fo forr tthe he other end nd fframe. rame
Fig. 2
Take a ffront/rear ront/rear mid fframe rame and position eend-to-end end with the assembled mbled end fframe. rame. Slide a butt strap into th the holes align and secure with M6x the recess on the outside off the fframe rame so that M6x12 12 button head screws. T section) to join the mid frame, again using M6x M6x12 On the other side use a mid leg (which is a T-section) 12 button head screws. Continue along until all the sections are joined and the mid legs are in place. See Fig.2. Note for staging with lath top tray; tray; on structures with a length of six panes or more, the three holes in the front/rear mid frames must be ce central ntral to the entire run. Use the chart below in order to achieve this. 6P PANE A N E – END END F FRAME R A M E – 7743mm 43mm M MID ID F FRAME R A M E – 11486mm 486m m MID M ID F FRAME R A M E – 7743mm 43m m MID M ID F FRAME RAME – E END ND F FRAME RAME 7 PANE P A N E – END END F R A M E – 7743mm 43mm M ID F R A M E – 22229mm 229m m MID M ID F R A M E – 7743mm 43m m MID M ID F RAME – E ND F RAME FRAME MID FRAME FRAME FRAME END FRAME 8 PANE P A N E – END END F RAM E – 11486mm 486mm M ID F R A M E – 11486mm 486m m MID M ID F R A M E – 1486mm 1486mm M ID F R A M E – END END F RAME FRAME MID FRAME FRAME MID FRAME FRAME FRAME MID FRAME MID FRAME MID FRAME END FRAME 9 PANE P A N E – END END F R A M E – 11486mm 486mm M ID F R A M E – 22229mm 229mm M ID F R A M E – 1486mm 1486mm M ID F RAME – E ND F RAME 10 PANE PANE – E END ND F FRAME R A M E – 22229mm 229mm M MID ID F FRAME R A M E – 11486mm 486mm M MID ID F FRAME R A M E – 22229mm 229mm M MID ID F FRAME RAME – E END ND F FRAME RAME
Lifft the staging assembly Lift as (with help ffrom rom others if if needed) onto the end and mid brackets which were fitted earlier. Using a spirit level and string, ensure that the staging is even and level by making adjustments to the ground under the legs if necessary. See Fig.3. For the fitting of the top tray, refer please ref fer er to section 3. 3 Fig. 3
page 16
Section 2. Stand alone staging for gables gable and planthouse (w (walled) alled) structures. structures
Take two ffront/rear ront/rear end fframes r rames (one of each hand) and an end frame. Place ace the the frame. Pl corners together and push a corner leg (angle section) into the recess on the outside de off the frame frame so that the holes align. Position M6 nuts into the recess behind the holes and secure with M6x M6x12 12 button head screws. Repeat at for for the other end fframe. r rame.
Fig. 4
Take a ffront/rear ront/rear m mid id fframe rame and position eend-to-end end with the assembled mbled end fframe. rame. Slide a mid leg (T(T M6x12 button section) into the recess on the outside of the frame so that the holes align and secure with M6x12 head screws. Repeat on the other side and continue along until all the sections are joined and the mid legs are in place. See Fig.4. Fig.4 Position a shelf support against the holes in the corner legs, ensuring that the side with lath holes is lowermost. Secure M6x12 with M6x 12 button head screws. Repeat at the other end. Position the remaining shelf supports against the holes in the mid legs and,, ensuring that the sides with the lath holes are uppermost, M6x12 secure with M6x 12 button head screws. See Fig.5.
Fig. 5
page 17
T Take ake a sshelving helving lath lath and and slide slide M6x12 M6x12 hexagon head screws into the scre screw slot – one ffor or each e ong so that shelf support. Slide the screws aalong they align with the holes in the support angles. and Lower the lath onto the support angles and locate the screws through the shelving support holes. Secure from from ro underneath with an a M6 nut and d continue along until all the laths are in place. See Fig.6 and Fig.7.
Fig. 6
Fig. 7
Note: for staging lengths of up to 5 panes, the shelving lath will be supplied in a single length, but for structures of six panes or more, the shelf lath will be supplied in two tw or more lengths. For structures of six panes length or more, establish where the laths join using the chart below. At each of these positions ffit itt a second shelff support oon the opposite side off th the mid leg. Iff placed in the correct order, the shelff lat laths hs will join at the midpoint between the two back to back supports.
For the fitting of the top tray, please refer to section 3. page 18
Section 33.. Top tray. Lath Type The ffront/rear ront/rear midd fframe rame off the top tray sh should have three holes at the central position of the staging. To enable the alignment ment off the last lath with the t slot near the end off th the he ffront/rear ront/rear end fframe, rame, th the middle lath must be positioned over either off-centre holes,, dependent upon the staging length length.. either the centre hole or the of ff-centre holes See the chart below: PO POSITION SIT IO N O OF FM MID ID L LATH ATH LEN G TH LENGTH
PL PLANTHOUSE A N T H O U SE (WALLED) (W A L L E D ) ST STRUCTURE RUCTURE
GL GLASS-TO-GROUND AS S -TO -GROUND S STRUCTURE T RUCT URE
PANE 3P ANE PANE 4P ANE PANE 5P ANE PANE 6P ANE PANE 7P A NE PANE 8P ANE PANE 9P ANE PANE 10 P ANE
OFF-CENTRE OF F -CE NT RE HOLE HOL E CETNRE HOLE CE T NRE HOL E CETNRE HOLE CE T NRE HOL E OFF-CENTRE HOLE OF F -CE NT RE HOL E CETNRE HOLE CE T NRE HOL E CENTRE CE NT RE HOLE HOL E OFF-CENTRE HOLE OF F -CE NT RE HOL E OFF-CENTRE HOLE OF F -CE N T RE HOL E
CE CENTRE NT RE HOL HOLE E OF OFF-CENTRE F -CE NT RE HOL HOLE E OF OFF-CENTRE F -CE NT RE HOL HOLE E CE CENTRE NT RE HOL HOLE E OF F -CE NT RE HOL E OFF-CENTRE HOLE OF OFF-CENTRE F -CE NT RE HOL HOLE E CE CENTRE NT RE HOL HOLE E CE CENTRE NT RE HOL HOLE E
Take a middle/end lath (these have a screw slot underneath as which do not). Slide an opposed the intermediate laths which M6x 12 hexagon head screw a little way in each end and drop M6x12 the lath into the fframe r rame with the screws locating into the central holes. Secure cure the lath ffrom rom undern underneath with M6 nuts. See Fig. 8. Fig.8.
Take two plastic spacing blocks and ppush ush them onto the click into place inside off the ffront/rear rontt/rear fframe rame until they cli (ensure they are pushed tightly against the lath). Drop in an intermediate lath (with no screw slot) and push tightly against the spacing blocks. Continue along eitherr side off tthe he centre lath until the last position is reached. Take two middle/end laths and slide an M6x12 M6x12 hexagon head screw a little way in each end. Drop into the staging frame, locating the screws in the end position slots. Slide the laths tightly against the spacing blocks and secure ffrom rom underneath u with 9. M6 nuts. See Fig. Fig.9.
Fig. 9 page 19
Fig.8
Flat or Corrugatedd Sheet type For flatt and corrugated sheet options cross members member will be necessary sary for for additional support. For flat sheet trays the sheets must adj adjoin oin on the centre ooff tthe he ccross ross m member. ember. Position sheets in the trays and align the cross members under the jjoints. oints . Mark ark through the brackets at either end. Remove the sheets and cross members and drilll through the front/rear members mbers and front/rear frames frames using a 7mm bit. Re Re-position the cross me secure with M6x M6x16 16 button head screws. For corrugated sheets, position the cross members at approximately equal distances apart. See Fig. 10. 10 Note: lengths up to 4 pane have 1 cross member, lengths up to 7 pane have 2 cross members and length lengths up to 10 panes have 5 cross members.
Fig. 10
Drop the flat sheet or corrugated sheets into position. The corrugated sheets are supplied over-length and over should be overlapped until the required size is obtained. See Fig. 11 and Fig. 12.
Fig. 11
Fig. 12
page 20
Section 4. Potting Shoe For staging with a lath type top tray, place the shoe in the desired location on top of the laths and mark through the four holes in the base. Remove the shoe and drill the four positions with a Ă˜3.5mm bit. Replace the shoe and secure with No.8x9.5 self tapping countersunk screws. For staging with a flat sheet top tray, place the shoe on top of the flat sheet. Securing with the self tapping screws is optional. For staging with a corrugated sheet type top tray, place the shoe at the desired end of the staging and lap the corrugations as close to the shoe as possible. Section 4. Partitions Stand-alone planthouse (walled structure) staging remains unaffected, but attached staging on a glass-toground structure needs to be shorter at the front glazed side of the partition. This is achieved by use of a shorter 593mm front/rear end frame. Ensure that these are used at the partition end of the staging. Because the short section has no radial/span to which it can be attached, an extra leg is supplied for use at the rear corner. Section 5. Abutting Structures Glass-to-ground attached staging remains unaffected, but planthouse (walled structure) staging is increased in length to fill the gap created by the lack of a wall at the abutting end. This is achieved by use of a longer 743mm front/rear end frame. Ensure that these are used at the abutting end. In order that the lengths of the shelving laths remain consistent, the end tray at the abutting uses corner pieces and mid legs set in from the end (as outlined in section 1). Section 6. Gable Staging Staging across the gable is always of the free-standing type, with a lower parcel shelf. The staging will fit on one of three ways; across a full gable, next to one side of staging to create an L shape, and between two sides of staging. The assembly method is the same as that shown in section 2, with the only difference being that the front/rear frame is in one piece.
page 21
SHELVING ERECTION ISSUES When erecting the shelving, support brackets should be screwed to the spans at the dimensions shown in the sketch, using ‘C’ type self tapping screws. Hook the support into the pair of brackets consistently on either the left ot the right hand side of the brackets. There are two types of shelving laths, one with a plain end and one with a slot at both ends. GLASSHOUSE END SPAN
SUPPORT BRACKET
HORIZONTAL SUPPORT BRACKET ‘C’ TYPE SELF TAPPING SCREWS
THIS END TO REST ON THE HORIZONTAL ANGLE SUPPORT m
5m
91m
m
28
BRACKET
SHELVING LATHS
SHELVING SUPPORT SLING
SHELVING LATHS
Fig 34.
THIS END TO SLOT INTO NEXT SUPPORT
Starting from the plain end of the house and utilizing the shelving laths with one plain end, place four sections with the unslotted end on the * horizontal support bracket on the plain end * and the slotted end onto the shelving sling. The lath with the slot at both ends are utilized between the intermediate sling supports placed as in Fig 34. The process is continued until the entire shelf is completed.
LOUVRE There are two types of louvre frames, one of these can replace any bottom pane of glass, the other can be placed in the centre of the plain end, by simply replacing glass pane ‘D’. Whether the louvre is being fitted into the body or end, the whole unit should be assembled prior to installation. A splitter section (Fig 35) should be placed on top of the louvre and pressed down firmly. Fig 35. SPLITTER SECTION END SPLITTER 736mm LONG SIDE SPLITTER 714mm LONG
GLASS PANE OVER LOUVRE BODY 435 X 730 END 435 X 752
LOUVRE
Position the small piece of glass, (K) or (M) in the groove above the louvre to make up the complete pane. Offer the unit into the cross brace, then lower it into the groove in the baserail. page 22
BLINDS Instructions for fixing sprung roller blinds: It is important to note that the blinds have a flat spindle at one end which should always be offered up to the ridge with the flat spindle on the left (end blinds are 25mm shorter than the middle ones). Brackets to hold blinds and rollers to be positioned and fixed into the span slot with self tapping screws at the dimension shown using ‘C’ type screws. Ends Only: Fix the flat bracket to the gable end member by drilling two holes using a bracket as a template. Fasten with self tapping screws. Brackets to be in line along glasshouse. FLAT BRACKET ROUND HOLE A
FLAT BRACKET SLOTTED B
BENT BRACKET ROUND HOLE C
FOUR BRACKETS BENT BRACKET SLOTTED D
CORD CLEAT MIDDLE SPAN
m
50mm
57
m
END SPAN
SPAN SLOT
INNER BLIND 705mm LONG
END BLIND 680mm
50mm
26
5m
m
SELF TAPPING SCREW
CORD CLEAT WHEEL ASSEMBLY
VIEW LOOKING TOWARDS RIDGE (OUTSIDE TO IN)
Fix the cord wheel assembly centrally using ‘A’ type screws, to inside edge of the type ‘C’ cross member - alternatively, if staging is present, fix the lower edge of the staging allowing cord to pass underneath as shown, to be held at the front by the cleat. page 23
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
Fig. 1 ?6 2-$>9++9-&$+62$.""#$+"$($%1'(-+6",)2/$IB2#)9"-$=9+6$($.=(#>$=(''J4$+62$.""#$9)$>9++2.$()$(8"B24$8,+$=9+6$ ?62-$>9++9-&$+62$.""#$+"$($%1'(-+6",)2/$IB2#)9"-$=9+6$($.=(#>$=(''J4$+62$.""#$9)$>9++2.$()$(8"B24$8,+$=9+6$ KL) KL)$A$KGG77$'"-&$)3#2=)$9-$+62$'"=2#$>",#$1")9+9"-):$$M#9''$+62$6"'2)$=9+6$($@77$89+$(-.$7(#5$+62$>",#$ $A$KGG77$'"-&$)3#2=)$9-$+62$'"=2#$>",#$1")9+9"-):$$M#9''$+62$6"'2)$=9+6$($@77$89+$(-.$7(#5$+62$>",#$ 1") 9+9"-)$+6#",&6$"-+"$+62$=('':$$N27"B2$+62$.""#$>#(72$(-.$"12-$,1$+62$6"'2)$9-$+62$&(8'2$B2#+93(')$)"$ 1")9+9"-)$+6#",&6$"-+"$+62$=('':$$N27"B2$+62$.""#$>#(72$(-.$"12-$,1$+62$6"'2)$9-$+62$&(8'2$B2#+93(')$)"$ +6 (+$+620$=9''$3'2(#$+62$1'()+93$#(='$1',&):$$M#9''$+62$=('')$=9+6$(-$O77$7()"-#0$89+$(-.$9-)2#+$+62$#(='$ +6(+$+620$=9''$3'2(#$+62$1'()+93$#(='$1',&):$$M#9''$+62$=('')$=9+6$(-$O77$7()"-#0$89+$(-.$9-)2#+$+62$#(='$
Fig. 2
page 24
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Fig. 3
$ $ $ S'(32$+62$KGFFATUT&1(-2$9-$+62$ S'(32$+62$KGFFATUT&1(-2$9-$+62$ +" 1$">$+62$.""#$(-.$+62$TVFATUT$ +"1$">$+62$.""#$(-.$+62$TVFATUT$ 5935$1(-2'&9-$+62$8"++"7$">$+62$ 5935$1(-2'&9-$+62$8"++"7$">$+62$ .""#:$$?9+6$+62$())9)+(-+$ .""#:$$?9+6$+62$())9)+(-+$ ),11"#+9-&$+6274$1")9+9"-$+62$ ),11"#+9-&$+6274$1")9+9"-$+62$ .""#$B2#+93('$6('>$3(119-&&(-.$ .""#$B2#+93('$6('>$3(119-&&(-.$ )23,#2$=9+6$;":OAV:T&)2'>$+(119-&$ )23,#2$=9+6$;":OAV:T&)2'>$+(119-&$ )3#2=):$$S")9+9"-$+62$,112#$(-.$ )3#2=):$$S")9+9"-$+62$,112#$(-.$ '" =2#$6('>$3(119-&4$+62-$+62$ '"=2#$6('>$3(119-&4$+62-$+62$ 6"#9Q"-+('$>,''$3(119-&$$(-.$ 6"#9Q"-+('$>,''$3(119-&$$(-.$ )23,#2$=9+6$;":OAV:T&)3#2=):$$ )23,#2$=9+6$;":OAV:T&)3#2=):$$ !--&*#%+0+$ !--&*#%+0+$ & $
Fig. 4
page 25
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page 26
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
Fig. 1
I&<"4&'$##$>3+0%'#3&'1""4'4900&4)'-">$#&'#3&'1""4'53&&-,'+0#"'#3&'#4$>J'$#'&+#3&4'&01'"<'#3&'4900&4'$01' I&<"4&'$##$>3+0%'#3&'1""4'4900&4)'-">$#&'#3&'1""4'53&&-,'+0#"'#3&'#4$>J'$#'&+#3&4'&01'"<'#3&'4900&4'$01' ,+1&'#3&'1""4,'+0#"'#3&';+11-&?''K+<#'#3&'1""4'$,,&;:-.'"0#"'#3&'1""4',-+1&',"'#3$#'#3&'%9+1&'$#'#3&' ,-+1&'#3&'1""4,'+0#"'#3&';+11-&?''K+<#'#3&'1""4'$,,&;:-.'"0#"'#3&'1""4',-+1&',"'#3$#'#3&'%9+1&'$#'#3&' :"# #";'"<'#3&'1""4,'$-+%0,'5+#3'#3&'9=,#$01'"<'#3&'1""4',-+1&?''E&>94&'#3&'1""4'4900&4'5+#3'L(M6H' :"##";'"<'#3&'1""4,'$-+%0,'5+#3'#3&'9=,#$01'"<'#3&'1""4',-+1&?''E&>94&'#3&'1""4'4900&4'5+#3'L(M6H' ,>4 &5,?''' ,>4&5,?''' '
Fig. 2
page 27
AUTOVENT Fitting an autovent: 1. 2. 3. 4. 5. 6.
Remove existing casement stay from vent Fix Bayliss autovent to bracket with the screw supplied. (‘A’ and ‘G’ type). Using the existing hole in the cross member, fix the bracket with a nut and bolt. Using the holes in the Bayliss as a template, drill two holes with a No. 7 drill. Fix with screws and nuts as shown. Refer to Bayliss instructions for setting. (if used with shelving autovents can be connected in reverse).
page 28
Appendix AUTOVENT Changes made to Autovent adverse weather conditions ie.: strong winds or storms
1)
Remove thumb screw from the Autovent
2)
Place string around the Autovent arms and tie shut
This will enable the Autovent to stay in the closed position until the weather conditions change where the Autovent can be restored to its normal working position
Thumb Screw Autovent Arms
page 29
Hartley Botanic provides the highest quality greenhouses and glasshouses. Hartley greenhouses and glasshouses are endorsement by the Royal Botanic Gardens Kew. For more information or contact details please visit our website http://www.hartley-botanic.co.uk/