SUMMARY: • •
- INTRODUCTION- Alapont Products - LEVELER DOCKS: – – – –
Retractable Lip Dock Leveler Smart Dock Telescopic Dock Leveler Vertical Storing Dock
• - Control pannels • - Tunnels for cold • - Restraint system trucks
•
- RETRACTABLE SEALING SAS: – Retractable Insulating Sealing SAS – Retractable Blowing Sealing SAS
•
- INDUSTRIAL DOORS: – Sectionnal Doors – Rapid Doors.
•
- INDUSTRIAL PLATEFORMS
INTRODUCTION : ALAPONT PRODUCTS QUALITY
Innovation et efficiency. Alapont at our office highly qualified research and invested his time working on product development and research of new solutions
Energy efficiency: Thanks to a study conducted by the Polytechnic University of Valencia about thermography, we recognize the importance of building openings which is particularly critical for energy efficiency. However, optimal design and equipment suitable for building use permit to minimize heat loss.
Security Safety in the workplace is essential. In order to avoid the risks of accident and health, as well as damage to goods, vehicles or equipment of the building, we are investing in the search for solutions.
Products Longevity On a loading station, the daily life lets traces: rapid wear, damage and docking design errors can lead quickly to repair and expensive replacement. Materials of high quality and a long-term design and selection of appropriate protective devices are an investment security.
LEVELER DOCKS:
HYDRAULIC WITH RETRACTABLE LIP DOCK LEVELER : These products are designed to compensate for the gap between the dock and the truck loading area located at different levels. They are the link between the transport vehicle and the parts of the building where the goods are situated. They are characterized by their strength and security, which make them suitable to be used by people and equipment manuals motorized transport and even in the most adverse conditions. Functioning allows the re-motorized bringing up to level of the platform by hydraulic unit with relay equipped with a security strip, a parachute (according to EC regulations) and a human control semi-automatic system to obtain maximum comfort and safety during loading and unloading.
GENERAL CARACTERISTICS OF CONSTITUENT ELEMENTS Plateform: -Treated by an innovative anti corrosion system that respects the environment, both in the interior as to the outside. -Non-slip surface for safe maneuverability of transport. -Perfect surface finishes, with treatment powder coating cured at 200 ยบ C. -Two cylinders, one for raising the boom and the other for the folding lip, which is supported on the truck, which are both provided with an equipment compact electro hydraulic motor pump. -Table maneuvers with control logic, power contactors and protection pole circuit breaker. -Emergency stop push button and bright open network on front cover. It is strictly forbidden to use carts higher weight of 6000 kilograms.
DOCK LEVELER : Retractable lip dock leveler TECHNICAL DESCRIPTION: - Hydraulic dock lattice steel structure and steel running surface consists of a plate with relief droplets 6/8 with a lift cylinder and a cylinder for the folding lip consists of a plate with relief drops 13/15 and a projection of 400mm. - Fully treated with anti-corrosion and painted polymerized powder with oven drying at 200 º. - It includes a semi-automatic system for maximum comfort during loading and unloading. - Hydraulic motor with 1.1 kW (1.5 HP) - 380 volt three phase. Control slow fall in case of the quasi output truck and resistant to temperatures between 20 º C and 50 º C. - Electrical panel operation with IP55 water resistance with a fungus of emergency stop in accordance with what is established by regulation. - Capacity: 9000 Kg static and 6 000 kg dynamics. Axial standards: rubber bumper hits 500 x 80 x 80. - Black color standard.
Technical Caracteristics: Alimentation
380V three-phased (3F+N+T2,5m2)
Consumption
2A
Electro-hydraulic power
1 Kw (1,5 CV)
Service pression
160 bar
Debit
2,2 cm3/s
Static load capacity
9 000 kg
Dynamic load capacity
6 000 kg
Fonctions du tableau de manœuvre: Manoeuvre
24V
Box
.
Light switching
.
Actionnement of Control
.
Stop Security
.
Thermal
1,6/2,5 A
Contactor
4 Kw
Transformator
1A
Temperature
-20ºC/+55ºC
Protection degree
IP55
Dimensions
300 x 250 x 100mm
NIVELEURS DE QUAI:
SMART DOCK: TECHNICAL DESCRIPTION : Kit dock leveler, already pre-installed in its own pit, with prewiring. It includes: 1 - Steel-resistant structure. 2- Hydraulic Dock , tread sheet high strength slip 6/8, with a lifting cylinder to the plate and a cylinder for the folding lip, thickness 13/15 and 400mm projection. The cage is treated at 200 ยบ C and with an epoxy treatment. Black standard. 3 - A hydraulic motor with 1.1 kW (1.5 hp) - 380 V three-phase control slow fall of the dock when exiting the truck and resistant to temperatures between -20 ยบ C and +50 ยบ C. 4 - Electrical cabinet IP55 protection, with emergency stop according to the regulations. Load capacity 9000 Kg static and dynamic 6000. The set comes with superior protection and waterproofing seal, so that the boom is kept in optimal conditions until the end of the work. 5 - bumpers bumper shots dock rubber 500 x 80 x 80.
THE BENEFITS OF DOCK IN KIT: 1 - The pit is no longer necessary. Due to its metallic structure, there is need to support. 2 - Clean and tight end finishes. It has front finishes perfectly embedded in the front wall hollow profiles, which conceals imperfections around the new loading dock. 3 - A more robust against the affected frontlets trucks. The formwork is made against the metallic structure of the enveloping Smartdock, it remains totally embedded in construction throughout the perimeter. 4 - Quick and simple. It is supplied on site, completely protected, and it is deposited on a smooth flat surface will be built where the loading area. Ratings and the necessary measures will only total height of boat dock and the distance between each point of loading. 5- Saving assembly. The price of pre-supervision and transportation prior to the site, the side wall and rear, front and finishes possible on the various dimensions of each manufacturer dock misunderstandings are reduced to delivery on site at the beginning of the work. This allows operators to walk safely on the one hand on the floor of the smooth factory (which has no dangerous hole) and the other to install the doors to other items needing support in all safety lifting systems on the factory floor. 6 - Greater strength and durability than conventional docks pit. In plain sight, it is a traditional dock, but with side walls. 7 - Ready for immediate use: Once construction is completed, the protective elements enveloping Smartdock was removed and the table maneuver, where the electrician has previously made the connec on of electric current mooring. The ďŹ rst electrical installation is made from an industrial plug connec ng the electrical panel and the loading dock.
NIVELEURS DE QUAI:
TELESCOPIC DOCK LEVELER:
Dimensions:
Technical description : Platform and lip are made of high quality checker plate. The retractable lip is reinforced by guides which slide in the profiles of the plate. This guaranteed a perfect connection between the lip and the vehicle. All platforms feature a solid self-supporting frame that allows many mounting positions. The platen is actuated by two hydraulic cylinders. Pipes hydraulic cylinders are designed to withstand a pressure of 1200 bars and the main cylinder is located a discharge valve. The hydraulic system is completely sealed which prevents the entry of dust. Nominal load of 9000 kg to stop and 6000 kg in motion. Black color standard.
Caracteristics: Alimentation Charge capacity Motor Protection Service pression Alimentation Norme
400V three-phased 60 kN 0,75 kW IP54 200 bar Three-phased 400v, neutral and on the ground. CE/EN 1398
DOCK LEVELERS:
VERTICAL STORING DOCK :
Solutions for the temperature control
ALAPONT offers turnkey solutions for the most demanding needs for cargo handling. A whole range of products loading dock including restraint systems trucks, insulated shelter, security systems and monitoring for a diverse range of products designed for the handling of materials offered.
Caracteristics: - Lip 457 mm and 508 mm hydro-biodegradable oil. - Dip galvanizing hot. Connector - Lip and stainless steel hinge. structurally support for lifting three wheels.
-It reduces the energy loss of refrigerated trucks, as evidenced by studies conducted by the Polytechnic University. - It improves efficiency by embodying the ideal solution for the food and pharmaceutical industries, for example. -When not used the dock leveler keeps its vertical position, thereby allowing the upper part to close to the bottom. -The control panel can be used easily and effectively, sequentially, thereby saving time in moments of loading and unloading. Made-checker plate 6/8 for the base, and 13/15 checker plate for fixed lip.
SECURITY CARACTERISTICS 1. Speed hydraulic fuse prevents the platform from falling in the case of a handle breakdown or hydraulic solenoid failure. 2. Lateral protections are highly visible to comply with regulations. 3. Sensor that communicates the position of the dock system, warning him when it is situated in its safe position. 4. Insurance output 76mm drivers prevent the trucks are leaving the transit area. 5. Safety mast for maintenance. 6. Sensor that allows the level of the dock constant on the truck easier loading and avoiding sudden shocks during transit. 7. STOP button on the control station holding the dock in his position during an emergency.
APPLICATION: 1. Is stored vertically so the door remains closed. 2. Truck doors can be closed and the driver has no need to leave the cab. 3. Wizard opens the doors of the truck from inside the building and down the pier to reach the ideal position. 4. The process of loading and unloading is carried out as in a conventional dock.
RESTRAINT SYSTEM TRUCKS: CARACTERISTICS: -Designed for its application on a large variety of semi-trucks/trucks -Table-equipped sensory technology that reacts to touch. -Intelligent auto-positioning system. -Better supervision and greater safety thanks to its keypad. He works regardless of external factors. Cylinder "dual operation". -Of minimum maintenance costs. -Easy Installation. -Compatible with any brand of dock.
PANNELS CONTROL : To meet the demand of modern logistics world, a framework control with its own intelligence is now available. It improves productivity and safety on the platform with options "interconnectivity" between equipment, from a central control point. Thus, the number of facilities located on the platform take the responsibility to work for themselves, always in a constant operational sequence using multiple control frameworks. The pannels control are available in various configurations. They can be designed to control a single team, or to operate multiple devices and interconnect or as custom-made solutions to integrate components at several levels and, therefore, to establish the parameters for future technologies applied to docks.
TUNNELS FOR COLD:
Tunnels are another way to thermally isolate the load point and load. Their main advantage lies in the fact that they build on the outer walls. Cold tunnels are a good option if the construction of warehouses does not allow the installation of interior piers or a ditch was not planned for the waterfront. Alapont tunnels provides complete cold. They consist of a table with the loading dock, a covering upper side, and an aperture with a loading dock shelter. They are also equipped with industrial sectional doors .. It is the ideal solution for the expansion or development of your current storage, giving a new point of loading without changing the current speaker. The building can be fully exploited in its entire surface.
SEALING SAS
This is one of the elements that make up the equipment loading docks. The waterproofing retractable lock protects against cold, wind and heat. It establishes a tight connection between the truck and the warehouse, thus constituting a vital link during the unloading of perishable products must comply with the cold chain. It allows, moreover, significant energy savings and a significant improvement of the warehouse. These retractable sealing lock adapt to different types of trucks, goods unloaded and of the building exposure degree of the elements. The side webs and upper upscale are mounted on a retractable galvanized steel frame for a flexible and robust estable construction. Canvas and frame elements are easy to assemble, so replacement is done without problems and cheaply. GENERAL CHARACTERISTICS OF CONSTITUENTS: -Structure able to absorb any impact or excessive pressure from the truck. Element-frontal white reflective stripes, to fit all kinds of trucks. Quays-adaptation and pulleys galvanized. Projection-sas retractable 500mm waterproofing. Greater protection to 650 mm. -Bearing structure with aluminum suspension with section 60 x 30 mm. Rideau cover in black PVC, double weft fabric. Inside-Space 2000 x 2600 for maximum versatility. -Signs of rapprochement between the two sides. Easy-mounting.
Technical caracteristics of side curtains: Material composition: Revêtement Traction resistance
Polyester of high resistance P.V.C En chaîne 40 Kg En trame 30 Kg Tolerance +/- 10%
Thermal Stability
-30%ºC+ 70ºC
Color
Black
Density
3 mm
Weight
3,7 Kg/m2
Hardness top cover Hardness bottom cover Coefficient of friction on steel. Weight of textile support Support Resistance to the linear fractures Resistance to the transversal fractures
80º shore A -15ºC à 80 ºC 0,4 0,52 kg/m2 Polyester material 170 M/mm2 86 N/mm2
Lengthen linear fractures.
16%
Lengthen transversal fractures.
25%
Resistance to the linear tears
400N
Resistance to the transversal tears.
200N
Adhesion between layers
>=3Kg/cm2
INSULATING RETRACTABLE SEALING SAS : General characteristics of the components: -This is the most effective and sustainable option for a sealing load / unload product. -Used specifically in situations where there are large differences between indoor and outdoor temperatures. -The inflatable dock seal with precision fit most sizes of various truck. Largely preventing the cold air into heated buildings as well as heat in cold storage, excellent sealing can achieve significant energy savings. -Once the loading is complete, the beads shrink quickly with tension cables and internal balances.
Material composition
Polyester haute résistance
Coating
P.V.C
Tears resistance
300N
Traction resistance
3 000/2 800N/5 cm Tolérance +/- 10%
Thermal stability
-25ºC+ 80ºC
Color
Noire
Width
3 500 mm
Height
3 700 mm
Projection
0/800 mm
Width of the inflated lateral part
600 mm
Depth of the inflated top part
1 100 mm
Height of montage
4 700 mm
Inflation time
30 sec
Deflation time
40 sec
Alimentation source
1 NE/230V/0,25 kW
SECTIONNAL DOORS :
Our sectional doors are designed to be used in the access of goods vehicles or areas. They are particularly suitable for industrial and commercial premises, being the most convenient and safe for loading solution, because they avoid potential downfalls and have a small footprint.
Sectionnal glazed doors: Panel made from anodized aluminum extrusions with 2mm galvanized guides. -Rollers with nylon bearing. -Galvanized torsion springs with stops and stands. -Mounting Accessories: hinges, steel drums and cables. -Recessed handle / latch inside. -Stop spring and parachute cables doors.
General characteristics of the components -Sandwich panel 40 mm thick with double steel sheet with a thickness of 0.5 mm, galvanized 275 gr/cm2 zinc foam padding CFC free polyurethane injected with a density of 45 kg/m3. Thermal insulation coefficient K = 0.45 (0.0180 Kcal / mh ° C). Dimensional Stability-100 º C/30 º C. Anti-crushing fingers in standard-system. -Embossed stucco panel, horizontal grooved design, first surface layer made from pre-coating of 25 microns by polyester paint. -Standard color RAL 9003 white on both sides. Final-protection polyethylene film.
Technical description: Sectional door for industrial use with normal, high or vertical guides. Provided security mechanisms against the spring break and break the cable. Panel interior and exterior corrugated sandwich with RAL 9003, folio protection on both sides and a panel thickness of 40 mm and a K 0.75 W/m2 ยบ K. Perimeter beads made based on special rubber profiles to provide a perfect seal and a manual closure with inside lock.
Type of montage: NL TYPE Sectional door lintel normal standard for residential and industrial construction. For opening a height (H1) lower lintel 000mm 3 P will be 300 mm, for an H1 between 2500 mm and 4500 mm, P will be 420 mm, and a greater than H1 4500, P is 650 mm.
RLF TYPE Sectional door low lintel. Used with greater than 160 mm and industrial residential lintels above 320 mm lintels. If manual, subtract 160 mm H1.
RLB TYPE Sectional door with lowered rear spring lintel. Can be used in residential construction, the lintel is therefore greater than 250 mm (if the door is motorized) If manual, subtract 160 mm H1.
RLO TYPE Sectional door with front springs and reduced outer cable header. Can be used in residential construction, the lintel is greater than 250mm, if the door is motorized, whether it is manual, subtract 160 mm H1.
HL TYPE Sectional door for industrial construction high lintel. (L) will be the maximum height at least 400 mm right foot. Used for lintels 500 mm to 4000 mm.
JL TYPE Sectional door special. To determine its inclination, measure the distance A (A = 2000 mm) and then measure the distance G
ACCESSORIES: Displacement by industrial automation completely ready, with cable protection and stops loose springs, electrical connection through a CEE plug, equipped with maintenance release with transmission axis, three-phase power. Drive-by channel. -Window. -Door access for pedestrians. Synchronization-opening door with ramp operation.
VL TYPE Sectional door vertical opening. Used for particularly high lintels. Height or lintel is greater than or equal to the height of the opening of the doorway plus 400 mm.
ALUMINIUM RAPID DOORS The speed door is designed for industrial premises. Particularly for internal areas having no problems or pressure of air depressions, and narrow spaces whose dimension is less than in 3500 x 3500 mm, regardless of the application domain to which they are intended. They work by lifting and rolling a sheet of polyester, robust and compact freestanding metal structure, and a gear motor with electromagnetic brake by operating from a switchboard IP / IR, equipped with elements of security push of emergency and stop photoelectric cell. The rapid roll-up door can be used in areas accessible to persons or to provide security access, either due to noise, energy, tightness and safety noise. -Increased durability of the mechanical system. -Resistance to wind load. -Opening-safe. -Mechanically Resistance and stability. -Force maneuver. -Durability-mechanical characteristics and performance.
GENERAL CHARACTERISTICS CONSTITUENT ELEMENTS : - Covering polyester fabric, coated with a tinted layer of PVC. - Transparent windows rectangular. Guides and senior standing structure of anodized aluminum profile frame. Geared motor with electro-brake c / c soft stop and encode positioning. - Unlocking the engine brake to its manual elevation, in case of failure of the power supply. - Emergency stop and push opening. Lighting with power indicator on the front panel. - Security provided by photocell.
The main elements: -Absolute Encoder: The door is conscious every moment of his position. It is possible to modify the opening and closing from the electrical panel without it being necessary to use a tool positions. -Table-operation with fault indication: after all default operating dĂŠtctĂŠ by the table, a display shows the error code occurred. -Photocell barrier, installed on the columns, it is used to detect the presence of people or objects in the beam which is projected the ISSUER to the receiver. When the signal is obstructed, the door opens to its open position (0) -Emergency stop button with isolation: It maintains the door to the position where it was when pressing the push button. It is necessary to release the push button for resetting the control system of the door.
CARACTERISTIQUES TECHNIQUES: Alimentation
380 Neutral
Insulation class
Class I
Motor power
FONCTIONS DU TABLEAU DE MANŒUVRE: Module
8010575
0,45 Kw
Alimentation
380 V+ neutre
Reduction report
1:17 160 tonnes
Accesories exit
24V cc 10mA
Opening speed
1 m/s
Opening control
Yes
Locking speed
1 m/s
Bay passing PL x PH
Minimum= 3 500 mm Maximum= 3 500 mm
Locking control
Yes
Material typology
Polyester material covered on both sides of flame retardant polyvinyl chloride in the mass of transparent PVC and glass quality.
Automatic locking
Yes
Inversion security
Yes
Functioning temperature
0ºC to 40ºC
Protection degree
IP55
Dimensions
300 x 190 x 115mm
Material width
Fabric Class 2, 0.6 mm-2 mm transparent PVC
Extreme temperature resistance
From -30ºC to 70 ºC
Fire resistance
During 60 sec
Automatic functioning temperature
0ºC to 40ºC
Protection degree
IP54
INDUSTRIAL PLATEFORMS :
Designed to raise loads from 150 kg to 3000 kg in a column, and 3,000 kg to 5,000 kg in two columns for a wide range of sizes, background and stops. In addition, there are models that incorporate an inverted chassis that allows the platform, and to its scenes, to stay at the last stage of the installation. Apparatus constructed in accordance with EU directive 98/371/EC and national standards applicable therein.
PLATFORM TO A COLUMN General characteristics: -Manufacturing. Platform for loads of 150kg to 300 kg. -Max 12 m. Slip-sheet. -Auto Leveler (optional). Safety cables. Hydraulic parachute. -Nominal speed 0.1 m / s (optional 2 m / s) Timer-end security course. Gamepad with STOP button. Hand-doors one or two leaves (optional)
Charge (Kg)
Width max
Width min
Depth Max
Depth Min
A (mm) PRH-1
A(mm) PRH-1 (2)
A(mm) PRH-1-I
F (mm)
L (mm)
Height under slab
React (KG)
150
1 200
550
900
500
100
/
750
120
430
1 340
1 000
300
1 500
750
1 300
600
210
/
750
155
610
1 500
1 400
400
1 500
750
1 300
600
210
/
750
155
610
1 500
1 600
500
2 000
950
1 300
600
210
450
900
155
805
1 560
1 800
750
2 500
950
1 500
800
210
550
1 000
180
805
1 560
2 200
1 000
2 700
1 150
2 000
800
250
550
1 000
205
1 000
1 800
2 800
1 500
3 000
1 150
2 000
800
270
650
1 250
230
1 000
1 980
3 400
2 000
3 500
1 650
2 000
1 000
280
650
1 500
230
1 000
2 000
4 200
3 000
3 200
1 650
2 000
1 000
/
650
1 500
255
1 500
2 000
5 900
PLATEFORM TO 2 COLUMNS:
-Conception: The platform is smooth sheet (with relief droplets measure) very thick reinforced according to the load. Running from 800 to 1600 mm depending on the model is done through two sets of scissors having a grand opening. Two cylinders allow its movement, fourwheel guide the table to rise and descent. The lower bench allows its attachment to the ground.
General characteristics: -manufacturing. Platform for loads from 150 kg to 300 kg. -Max 12 m. Slip-sheet. -Auto Leveler (optional). Safety cables. Hydraulic parachute. -Nominal speed 0.1 m / s (optional 2 m / s) Timer-end security course. Gamepad with STOP button. Hand-doors one or two leaves (optional)
Charge (Kg)
Width (mm)
Depth (mm)
A (mm) PRH-2
A(mm) PRH-2-1
F (mm)
Height under slab (mm)
React. (Kgrs)
1 500
2 000
3 000
550
1 600
180
1 700
3 000
2 000
2 500
5 000
550
1 600
205
1 700
3 700
3 000
2 500
5 000
600
1 800
230
2 060
4 500
4 000
2 500
5 000
650
2 300
255
2 060
5 400
5 000
2 500
5 000
650
2 300
280
2 060
6 400