Glow Worm Range

Page 1

solar Front&Inside pagination revised:Layout 1

19/10/07

17:24

Page 1

Specification Tables Technical Data - Clearly Solar Flat Plate Collector Model

Flurosorb

Dimensions and weights Orientation

Portrait or Landscape

Height / Width / Depth (mm)

1930/1160/110

Overall collector area (mm)

2.24

Aperture area (m2)

2.02

Absorber area (m2)

2.02

Weight (empty) (kg)

43

Capacity (solar fluid) (l)

1.1

Clearly Solar Straightforward Solar Thermal Solution

Performance Solar glass transmission (%)

91

Solar radiation absorption (%)

95

Solar radiation emission (%)

5

Efficiency ηо (%)

81.8

Efficiency coefficient a1 (W/(m2•K))

3.47

Efficiency coefficient a2 (W/(m2•K))

0.0101

Max operating pressure (bar)

10

Shutdown temperature (˚C)

196

Stagnation temperature (˚C)

227

Certification

CE 0036 & Solar Keymark

Materials & construction Absorber plate

Copper

Absorber plate coating

Sunselect (selective)

Absorber tube

Copper

Absorber tube joints

Ultrasonically welded

Frame

Aluminium Extruded sides / sheet rear

Frame / glazing joint

EPDM

Glazing

Safety glass (low iron), 4mm

Insulation

60mm rear / 30mm sides Mineral wool

Solar fluid

Water / propylene glycol

Flow / return connections

G½" (flat face)

Technical Data - Clearly Solar Twin Coil Cylinder M odel

F l u ro c y l

C lea r ly sola r cy lind er s

200

250

300

1499 / 554/ 598

1789 /554 /558

2109 / 554 / 598

430

430

430

39 / 245

44 / 310

49 / 340

Capacity (l)

200

250

300

Reheat capacity (boiler) (%)

63

63

60

D imen si o n s a n d we igh t s Height / Width / Depth* (mm) Length of the immersion heater (mm) Weight empty / full (kg)

Technical Help: 01773 828300 Aftersales Service: 01773 828100

P er f o r m an c e

Heat up time (boiler) (mins)

21

26

30

Recovery time (boiler) (mins)

13

16

21

Heat loss (kW/24h)

1.9

2.1

2.4

Max mains inlet pressure (bar)

10

10

10

Pressure reducing valve setting (bar)

3.5

3.5

3.5

Expansion relief valve setting (bar)

6.0

6.0

6.0

T&P relief valve settings (°C / bar)

95 / 7.0

95 / 7.0

95 / 7.0

Specifications: 01773 824639 Training: 01773 596156 Sales Office: 01773 596020 Literature: 01773 596190

S a fe t y

www.clearlysolar.co.uk

C onnections Mains inlet / hot water outlet ** (mm)

22

22

22

Balanced cold water outlet** (mm)

22

22

22

Boiler flow / return** (mm)

22

22

22

Solar flow / return** (mm)

22

22

22

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

Thermostats & thermal cut outs (V (Hz)) Immersion heater & motorised valve (V (Hz))

* excluding clearances for connecting fittings / pipework

**

Nottingham Road, Belper, Derbys DE56 1JT www.glow-worm.co.uk

compression fittings supplied

13 GWSOLARBRO-1007


solar Front&Inside pagination revised:Layout 1

19/10/07

17:25

Page 2

Solar Thermal

Straightforward Specification

Clearly Solar Training

A Few Facts

Glow-worm offer a complete Clearly Solar Design Service to suit

When moving into new technologies, the right training becomes

A solar thermal solution will provide a typical UK household with 50

your individual site development requirements.

even more important. Glow-worm provide straight forward solar training courses, all delivered by fully qualified, experienced solar

to 60% of their Domestic Hot Water in a year. In the summertime this will be as high as 100% meaning that the boiler will never have

Specifications are incredibly important for solar and need to be

trainers at bespoke training centres around the UK.

to fire up saving both energy and money. In the winter a lower level

taken into account at roof design stage as well as the heating

of energy is produced by the sun, so a boiler is also needed to

system design stage. Glow-worm’s comprehensive Design Service

Clearly Solar awareness training – 1 day

provide energy to heat the domestic hot water.

provides cost effective, efficient and high quality design solutions

£35.25 inc vat

backed up by full indemnity cover.

A basic course giving insight into solar thermal theory, systems and products. What considerations you have to give to solar whether

It’s a common misconception that solar thermal systems only work when the sun is shining. Solar thermal systems work with diffused

Our experienced design team are on hand to provide full Clearly

radiation, so even on a cloudy day you will still get a good level of

Solar specifications using state of the art CAD software. When

energy from the sun to heat your hot water.

completed, we provide you with a personalised design booklet,

Solar BPEC course – 2 days

which includes the proposed design layout, schematic drawings,

£411.25 inc vat

technical data sheets and wiring drawings.

2 day intensive, hands on course providing in-depth training on all

It doesn’t matter where you live in the UK, Solar Thermal will

you are an installer, specifier or merchant

domestic solar thermal systems including roof work. The course is

still provide you with domestic hot water, whether you live in John O’Groats or Lands End.

Glow-worm’s Clearly Solar Design Service use state of the art

certified through an examination at the end of the two days

technology to provide a quick and reliable turnaround for Design

providing you with a recognised solar accreditation.

Training centres across the UK

Service requests at all times.

G3 unvented cylinder training – 1 day

A Typical Solar System

Glow-worm have 4 Clearly Solar training centres across the UK:

If you require further information about our Design Service

£158.60 inc vat

1

Elland (near Leeds)

contact your local Sales Manager or call our design team

G3 is a mandatory qualification that you must hold when installing

2

Belper (near Derby)

on 01773 824 639

unvented cylinders (single or twin coil). Glow-worm provide a 1 day

3

Bristol Opening Spring 2008

4

Slough Opening 2008

course, at the end you will be fully qualified to work with unvented cylinders. A G3 unvented qualification must be held before taking a BPEC course.

1 2

All courses are available at our bespoke training centres in Elland (Nr 1

Leeds) and Belper (Nr Derby) with new facilities opening in Bristol

2

and Slough in 2008.

5

4

4 3

3

To book a training course at any of our venues listed above, contact us by phone, email or online via the Glow-worm website

Phone: 01773 596156 Email: training@glow-worm.co.uk Web: www.clearlysolar.co.uk

2

11

12


What Size System Do I Need? A Clearly Solar system should always be sized by a qualified solar installer, but to give you an idea of what you need please see the chart below. Basic Guide to System Sizing

Minimum number of persons in household

Maximum number of persons in household

Household average daily hot water usage

Up to 100l

80l to 120l

100l to 140l

120l to 180l

250-300l

300l

Number of collectors (each collector is 2m2)

Cylinder Size* 200l

200-250l

Note: This system sizing rule of thumb will deliver 60% of annual DHW assuming near optimum collector orientation (e.g. 30º inclination and south facing based on a 2 or 3 panel kit). For precise sizing contact a qualified installer or Glow-worm’s technical helpline * Cylinders should be correctly sized

1

The panels collect energy from the sun which heats the fluid in the

2

When the fluid in the panels is hot enough, the pump station

3

solar panel.

circulates the hot fluid around the system

The hot fluid is pumped around the coil at the bottom of the twin coil cylinder and heats the potable (or mains) water held within the cylinder for domestic use.

4

If the temperature sensor in the cylinder detects that the solar panel hasn’t collected enough energy to heat the hot water to the required temperature, that’s when the boiler will fire up, heat the top coil of the cylinder and top up the temperature of the hot water so that it comes out of your taps at the temperature needed.

5

The solar controller is the brains of the operation, managing the solar system during daylight hours, enabling you to time your hot water, just like a heating programmer, and measure the amount of energy you have gained from the sun.

3


Glow-worm Clearly Solar Systems

Designed for use on UK homes, Clearly Solar has everything you need to look for in a flat plate solar thermal solution.

with all new and existing open vent and sealed system boilers (including the complete Glow-worm range) or immersion heaters in non-gas areas. Glow-worm Clearly Solar will deliver an average of 50 to 60% of your annual domestic hot water needs.

Robust, hard wearing and high performance flat plates delivering excellent levels of efficiency, lots of flexibility in installation and a sleek and subtle design of all components on the roof and inside the house, plus advanced controls that ensure you squeeze every last drop of energy from the sun.

Clearly Solar is a pressurised system, meaning that it is completely full of heat transfer fluid and sealed from the atmosphere (a similar concept to a sealed heating system). Fully compatible On-roof installation

4


In-roof installation

Made of brushed aluminium with a neat design that subtly fits with the roof, Clearly Solar flat plates can be installed both in-roof and on-roof, horizontally or vertically, or fixed to A-frames and mounted on a flat roof or in a garden.

We also provide a range of Clearly Solar accessories to give you flexibility of installation. This includes a variety of fixing brackets to suit all types of roof tiles including concrete, slate and clay peg and tools to help you out on the job including, harnesses, carrying handles and filling pump.

Glow-worm Clearly Solar is the straight forward solar thermal solution perfect for the needs of UK homes

5


Clearly Solar Systems | Key Components Flurosorb Flat Plates The Flurosorb flat plate (part of the Clearly Solar system) gives you, high efficiencies from a large absorber area of 2.02m2, robust construction from toughened glass and ultrasonic welding, whilst the slim line frame gives it a total footprint of just 2.24m2 and at 43kg it is one of the lightest flat plates on the market.

Flurosorb flat plates can be installed both in-roof and on-roof, horizontally or vertically, or fixed to A-frames and mounted on a flat roof or in a garden. The neat design subtly fits in with the roof and low protrusion making it well within the threshold normally required for planning permission. Construction:

Performance:

• Brushed aluminium frame

• Leading performance flat plate collector

• Grid absorber made of copper

• Collector efficiency

• Solar glass thickness 4mm (tough and resistant to vandalism)

• Light transmission 91%

• Absorber ultrasonically welded and not soldered, suitable for

• Solar radiation absorption 95%

high temperature • High selective absorber coating Dimensions: • Dimensions 1.16x1.93m • Gross collector area 2.24m2 • Absorber surface areas 2.02m2 • Low flat plate weight only 43kg • Total depth 110mm achieving low protrusion

81.8%

• Solar radiation emission 5% • Shutdown temperature 196ºC • 60mm insulation for improved efficiency • 10 year warranty Fixing: • Horizontal and vertical orientation possible • Mounting accessories for pitched roofs (On-roof and in-roof) • A-frame for flat roofs

Fluropro Controller • Differential temperature control The Fluropro controller (part of the Clearly Solar system) is the real brains of the operation, simple to use with a boiler domestic hot water programmer and solar gain display to show how much energy has been collected from the sun since the system began operating. Intelligent functionality in the controller holds off the

• East / West system control (additional collector sensor and pump station connection) • Solar gain display • Temperature sensors • Three channels (solar, boiler, auxiliary heating)

boiler whenever there is solar gain to be had making fuel usage as low as possible.

• Programmable boiler & auxiliary channels • Easy wiring connections • Solar gain modulation • Boiler heating delay function (similar to optimum start)

6


Flurocyl Twin Coil Cylinder Unvented, stainless steel and narrow enough to fit through any standard airing cupboard door, the Flurocyl twin coil cylinder (part of the Clearly Solar system) is a cylinder for all seasons.

To ensure that every last bit of the suns energy is used, the solar gain modulation (working with the controller and pump station) steadily pulses the solar fluid into the bottom coil of the cylinder, evenly heating the domestic hot water and ensuring that the boiler does not fire up until it really needs to.

The special construction of the coils inside the Flurocyl cylinder, ensures that the top coil will reliably heat the top 2/3 of the cylinder delivering high volumes of hot water during winter months when there is less solar energy.

The Flurocyl cylinder is supplied with a thermostatic mixing valve to mix cold water into the solar heated water as required and 3 thermal cut outs for the boiler, immersion and solar, all fully integrated and approved.

• Twin coil Flurocyl cylinder fully compatible with all open vent and sealed systems, including the full range of Glow-worm boilers

• Insulation meets CHeSS best practice (loss as low as 1.9kWh) • 25 year warrantee in cylinder shell • 554mm width for flexible siting • 3kW immersion heater as standard • 3 thermal cut outs (boiler, immersion and solar) • Supplied with a carrying handle for easy of transportation

• Available in 200, 250 and 300 litres • High grade stainless steel cylinder with laser welded seams

Solar Pump Station The Solar Pump Station (part of the Clearly Solar system), pumps

• 6m head pump

the solar fluid from the flat plate to the cylinder and back again. Its

• Integrated flow meter

compact design fits easily on the wall in the house or loft. The three

• Two isolation valves

speed pump enables you to match the flow rate of the system to a

• Two non-return valves

wide range of properties.

• Two temperature gauges • Pressure gauge

Because heat naturally rises the pump station is fitted with 2 check valves which stops circulation of the solar fluid when the pump is not running, forcing the heat to stay in the cylinder rather than transferring back into the flat plate, increasing system efficiency.

• Pressure relief valve • Expansion vessel connection • Integrated slow adjuster and meter

7


Clearly Solar | Straightforward Ordering Step 1 - Select a Flat Plate Pack Clearly Solar Flat Plate Packs are available in small (1 panel), medium (2 panels) or large (3 panels) and include the following: Clearly Solar Flat Plate Packs Pack Type

Small 1 Panel

Medium 2 Panel

Large 3 Panel

0020057219

0020057220

0020057221

Flurosorb flat plate collector

1

2

3

Roof brackets for concrete tiles x4

1 1

1

Article Number

Roof brackets for concrete tiles x6 Roof brackets for concrete tiles x2

1

On roof one collector fixing kit

1

On roof two collectors fixing kit

1

1

On roof additional collector kit

1

Fluropro Solar controller (inc collector & cylinder sensors)

1

1

1

Solar gain sensor

1

1

1

Solar pump station

1

1

1

Expansion vessel 18l

1

1

1

Solar Fluid 20l

1

2

2

Step 2 - Select a Pipe Work Pack Clearly Solar Pipe Work Pack is a simple grab and go solution which contains all necessary fittings and enough pipe to plumb a typical solar system.

The insulated flexible pipe has compression fittings, no joints, an integral sensor wire and is fully insulated to keep as much heat in the solar fluid as possible. Clearly Solar Pipe Work Pack The air separator takes all air out of the system, reducing noise and

Article Number

0020057222

15m floor to roof insulated flexible pipe

2

Fittings pack for flexible pipe

1

supplied as part of the pipe work pack enables you to site the

1m through roof insulated flexible pipe

2

Automatic air separator

1

pump station in the roof space, close to the collector if needed.

Protection vessel for expansion vessel

1

improving reliability. The protection vessel for the expansion vessel

Step 3 - Select a Cylinder Pack Clearly Solar Twin Coil Cylinder Packs are available in 200, 250 or 300 litre versions and include the following: Clearly Solar Twin Coil Cylinder Packs Pack Type Article Number Flurocyl cylinder 200l

200l

250l

300l

0010006232

0010006233

0010006234

1

Flurocyl cylinder 250l

1

Flurocyl cylinder 300l

1

Thermostatic mixing valve

1

1

1

Two port motorised valve

1

1

1

Cold water inlet pack

1

1

1

Carrying handle

1

1

1

8


Alternative Fixings The standard packs include fixing brackets for concrete roof tiles

Alternative Collector Fixings

and are designed to be used in the majority of UK domestic installations.

If you have a more unique installation you can choose individual components from the Glow-worm range, selecting slate or clay peg tile fixing brackets.

Article Number A-frame horizontal installation (one frame)

0020054979

A-frame vertical installation (one collector)

0020054980

A-frame vertical installation inc connection (additional collector)

0020054981

Gravel plates for A frames x3 (one or additional collector)

0020054977

Gravel plates for A frames x5 (two collectors)

0020054978

Collector flexible pipe 2x2m DN12

0020054991

Roof brackets for slate & clay peg tiles x2 (additional collector)

0020054972

Roof brackets for slate & clay peg tiles x4 (one collector)

0020055017

Roof brackets for slate & clay peg tiles x6 (two collectors)

0020054971

First Fix and Second Fix In Roof Kits For house builders, the ability to do a first and second fix of the solar

Pack Type

panels is essential. Glow-worm provide simple in-roof preparation

Article Number

0020057223

Fixing materials

1

Metal sheets

1

Measuring template

1

1

Collector support batten

2

2

kits so that you can carry out all the roof work in advance of the panel installation.

Vertical Installation Kit for 2 Panels

In Roof Installation Vertical Installation Kit for 2 Panels Kit 1 Additional Panel 0020055013

0020054976 1 1 1

Accessories We also provide a range of Clearly Solar tools and accessories to help you out on the job like harnesses, carrying handles and filling pump.

Clearly Solar Accessories Article Numbers Collector carrying handles

0020054982

Safety belt set for roof working

0020054985

Solar fluid 10l

0020054983

Filling pump

0020054986

Anti-freeze test kit

0020054984

Collector sensor

0020004239

Collector flexible pipe 2x1m DN16

0020055014

System flexible pipe “2-in-1” x15m DN16 (insulated with sensor wire)

0020054994

Pipe clamps for flexible pipe “2-in-1” DN16

0020054990

System flexible pipe “2-in-1” x15m DN20 (insulated with sensor wire)

0020054995

Pipe clamps for flexible ppe “2-in-1” DN20

0020055012

Expansion vessel 25l

0020054992

Expansion vessel 35l

0020054993

9


Clearly Solar | Delivery & Support Straightforward Delivery Solar kits are not small, so we want to minimise the amount of transporting about you have to do by delivering them pretty much anywhere you want, be it to the trade counter where you placed your order or direct to site.

Our standard delivery service is 3 days from receipt of order, but you can choose a next day or timed delivery if you need things quicker.

We will call you to confirm delivery times and any specifics about the delivery location you want the kits delivering and because we know that time is money, we will call you when we are 1 hour away from the delivery destination to confirm that we are on our way and give you time to get there to meet us – life couldn’t be easier.

Straightforward Support The support we offer with our renewables solutions is almost as important as the product, we will support you every step of the way to ensure that you get everything you need in the rapidly expanding

• Straight-talking information at www.clearlysolar.co.uk about our products and services

renewables market. • Full local support from Glow-worm Sales Managers - working • Experienced technical support over the phone – providing assistance 8.30am – 5.30pm call 01773 596510

• Aftersales service all under one roof – because at Glow-worm we can provide the complete solar thermal system including collectors, controller, cylinder and boiler, should there be any problems after installation one call will fix it all.

• Assisted commissioning – Solar accredited service engineer will visit the installation and provide support during the all important commissioning stage, including the education and handover of the solar controller to the homeowner.

10

closely with installers, specifiers and merchants to provide support and partnership from beginning to end.


solar Front&Inside pagination revised:Layout 1

19/10/07

17:25

Page 2

Solar Thermal

Straightforward Specification

Clearly Solar Training

A Few Facts

Glow-worm offer a complete Clearly Solar Design Service to suit

When moving into new technologies, the right training becomes

A solar thermal solution will provide a typical UK household with 50

your individual site development requirements.

even more important. Glow-worm provide straight forward solar training courses, all delivered by fully qualified, experienced solar

to 60% of their Domestic Hot Water in a year. In the summertime this will be as high as 100% meaning that the boiler will never have

Specifications are incredibly important for solar and need to be

trainers at bespoke training centres around the UK.

to fire up saving both energy and money. In the winter a lower level

taken into account at roof design stage as well as the heating

of energy is produced by the sun, so a boiler is also needed to

system design stage. Glow-worm’s comprehensive Design Service

Clearly Solar awareness training – 1 day

provide energy to heat the domestic hot water.

provides cost effective, efficient and high quality design solutions

£35.25 inc vat

backed up by full indemnity cover.

A basic course giving insight into solar thermal theory, systems and products. What considerations you have to give to solar whether

It’s a common misconception that solar thermal systems only work when the sun is shining. Solar thermal systems work with diffused

Our experienced design team are on hand to provide full Clearly

radiation, so even on a cloudy day you will still get a good level of

Solar specifications using state of the art CAD software. When

energy from the sun to heat your hot water.

completed, we provide you with a personalised design booklet,

Solar BPEC course – 2 days

which includes the proposed design layout, schematic drawings,

£411.25 inc vat

technical data sheets and wiring drawings.

2 day intensive, hands on course providing in-depth training on all

It doesn’t matter where you live in the UK, Solar Thermal will

you are an installer, specifier or merchant

domestic solar thermal systems including roof work. The course is

still provide you with domestic hot water, whether you live in John O’Groats or Lands End.

Glow-worm’s Clearly Solar Design Service use state of the art

certified through an examination at the end of the two days

technology to provide a quick and reliable turnaround for Design

providing you with a recognised solar accreditation.

Training centres across the UK

Service requests at all times.

G3 unvented cylinder training – 1 day

A Typical Solar System

Glow-worm have 4 Clearly Solar training centres across the UK:

If you require further information about our Design Service

£158.60 inc vat

1

Elland (near Leeds)

contact your local Sales Manager or call our design team

G3 is a mandatory qualification that you must hold when installing

2

Belper (near Derby)

on 01773 824 639

unvented cylinders (single or twin coil). Glow-worm provide a 1 day

3

Bristol Opening Spring 2008

4

Slough Opening 2008

course, at the end you will be fully qualified to work with unvented cylinders. A G3 unvented qualification must be held before taking a BPEC course.

1 2

All courses are available at our bespoke training centres in Elland (Nr 1

Leeds) and Belper (Nr Derby) with new facilities opening in Bristol

2

and Slough in 2008.

5

4

4 3

3

To book a training course at any of our venues listed above, contact us by phone, email or online via the Glow-worm website

Phone: 01773 596156 Email: training@glow-worm.co.uk Web: www.clearlysolar.co.uk

2

11

12


solar Front&Inside pagination revised:Layout 1

19/10/07

17:25

Page 2

Solar Thermal

Straightforward Specification

Clearly Solar Training

A Few Facts

Glow-worm offer a complete Clearly Solar Design Service to suit

When moving into new technologies, the right training becomes

A solar thermal solution will provide a typical UK household with 50

your individual site development requirements.

even more important. Glow-worm provide straight forward solar training courses, all delivered by fully qualified, experienced solar

to 60% of their Domestic Hot Water in a year. In the summertime this will be as high as 100% meaning that the boiler will never have

Specifications are incredibly important for solar and need to be

trainers at bespoke training centres around the UK.

to fire up saving both energy and money. In the winter a lower level

taken into account at roof design stage as well as the heating

of energy is produced by the sun, so a boiler is also needed to

system design stage. Glow-worm’s comprehensive Design Service

Clearly Solar awareness training – 1 day

provide energy to heat the domestic hot water.

provides cost effective, efficient and high quality design solutions

£35.25 inc vat

backed up by full indemnity cover.

A basic course giving insight into solar thermal theory, systems and products. What considerations you have to give to solar whether

It’s a common misconception that solar thermal systems only work when the sun is shining. Solar thermal systems work with diffused

Our experienced design team are on hand to provide full Clearly

radiation, so even on a cloudy day you will still get a good level of

Solar specifications using state of the art CAD software. When

energy from the sun to heat your hot water.

completed, we provide you with a personalised design booklet,

Solar BPEC course – 2 days

which includes the proposed design layout, schematic drawings,

£411.25 inc vat

technical data sheets and wiring drawings.

2 day intensive, hands on course providing in-depth training on all

It doesn’t matter where you live in the UK, Solar Thermal will

you are an installer, specifier or merchant

domestic solar thermal systems including roof work. The course is

still provide you with domestic hot water, whether you live in John O’Groats or Lands End.

Glow-worm’s Clearly Solar Design Service use state of the art

certified through an examination at the end of the two days

technology to provide a quick and reliable turnaround for Design

providing you with a recognised solar accreditation.

Training centres across the UK

Service requests at all times.

G3 unvented cylinder training – 1 day

A Typical Solar System

Glow-worm have 4 Clearly Solar training centres across the UK:

If you require further information about our Design Service

£158.60 inc vat

1

Elland (near Leeds)

contact your local Sales Manager or call our design team

G3 is a mandatory qualification that you must hold when installing

2

Belper (near Derby)

on 01773 824 639

unvented cylinders (single or twin coil). Glow-worm provide a 1 day

3

Bristol Opening Spring 2008

4

Slough Opening 2008

course, at the end you will be fully qualified to work with unvented cylinders. A G3 unvented qualification must be held before taking a BPEC course.

1 2

All courses are available at our bespoke training centres in Elland (Nr 1

Leeds) and Belper (Nr Derby) with new facilities opening in Bristol

2

and Slough in 2008.

5

4

4 3

3

To book a training course at any of our venues listed above, contact us by phone, email or online via the Glow-worm website

Phone: 01773 596156 Email: training@glow-worm.co.uk Web: www.clearlysolar.co.uk

2

11

12


solar Front&Inside pagination revised:Layout 1

19/10/07

17:24

Page 1

Specification Tables Technical Data - Clearly Solar Flat Plate Collector Model

Flurosorb

Dimensions and weights Orientation

Portrait or Landscape

Height / Width / Depth (mm)

1930/1160/110

Overall collector area (mm)

2.24

Aperture area (m2)

2.02

Absorber area (m2)

2.02

Weight (empty) (kg)

43

Capacity (solar fluid) (l)

1.1

Clearly Solar Straightforward Solar Thermal Solution

Performance Solar glass transmission (%)

91

Solar radiation absorption (%)

95

Solar radiation emission (%)

5

Efficiency ηо (%)

81.8

Efficiency coefficient a1 (W/(m2•K))

3.47

Efficiency coefficient a2 (W/(m2•K))

0.0101

Max operating pressure (bar)

10

Shutdown temperature (˚C)

196

Stagnation temperature (˚C)

227

Certification

CE 0036 & Solar Keymark

Materials & construction Absorber plate

Copper

Absorber plate coating

Sunselect (selective)

Absorber tube

Copper

Absorber tube joints

Ultrasonically welded

Frame

Aluminium Extruded sides / sheet rear

Frame / glazing joint

EPDM

Glazing

Safety glass (low iron), 4mm

Insulation

60mm rear / 30mm sides Mineral wool

Solar fluid

Water / propylene glycol

Flow / return connections

G½" (flat face)

Technical Data - Clearly Solar Twin Coil Cylinder M odel

F l u ro c y l

C lea r ly sola r cy lind er s

200

250

300

1499 / 554/ 598

1789 /554 /558

2109 / 554 / 598

430

430

430

39 / 245

44 / 310

49 / 340

Capacity (l)

200

250

300

Reheat capacity (boiler) (%)

63

63

60

D imen si o n s a n d we igh t s Height / Width / Depth* (mm) Length of the immersion heater (mm) Weight empty / full (kg)

Technical Help: 01773 828300 Aftersales Service: 01773 828100

P er f o r m an c e

Heat up time (boiler) (mins)

21

26

30

Recovery time (boiler) (mins)

13

16

21

Heat loss (kW/24h)

1.9

2.1

2.4

Max mains inlet pressure (bar)

10

10

10

Pressure reducing valve setting (bar)

3.5

3.5

3.5

Expansion relief valve setting (bar)

6.0

6.0

6.0

T&P relief valve settings (°C / bar)

95 / 7.0

95 / 7.0

95 / 7.0

Specifications: 01773 824639 Training: 01773 596156 Sales Office: 01773 596020 Literature: 01773 596190

S a fe t y

www.clearlysolar.co.uk

C onnections Mains inlet / hot water outlet ** (mm)

22

22

22

Balanced cold water outlet** (mm)

22

22

22

Boiler flow / return** (mm)

22

22

22

Solar flow / return** (mm)

22

22

22

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

Thermostats & thermal cut outs (V (Hz)) Immersion heater & motorised valve (V (Hz))

* excluding clearances for connecting fittings / pipework

**

Nottingham Road, Belper, Derbys DE56 1JT www.glow-worm.co.uk

compression fittings supplied

13 GWSOLARBRO-1007


solar Front&Inside pagination revised:Layout 1

19/10/07

17:24

Page 1

Specification Tables Technical Data - Clearly Solar Flat Plate Collector Model

Flurosorb

Dimensions and weights Orientation

Portrait or Landscape

Height / Width / Depth (mm)

1930/1160/110

Overall collector area (mm)

2.24

Aperture area (m2)

2.02

Absorber area (m2)

2.02

Weight (empty) (kg)

43

Capacity (solar fluid) (l)

1.1

Clearly Solar Straightforward Solar Thermal Solution

Performance Solar glass transmission (%)

91

Solar radiation absorption (%)

95

Solar radiation emission (%)

5

Efficiency ηо (%)

81.8

Efficiency coefficient a1 (W/(m2•K))

3.47

Efficiency coefficient a2 (W/(m2•K))

0.0101

Max operating pressure (bar)

10

Shutdown temperature (˚C)

196

Stagnation temperature (˚C)

227

Certification

CE 0036 & Solar Keymark

Materials & construction Absorber plate

Copper

Absorber plate coating

Sunselect (selective)

Absorber tube

Copper

Absorber tube joints

Ultrasonically welded

Frame

Aluminium Extruded sides / sheet rear

Frame / glazing joint

EPDM

Glazing

Safety glass (low iron), 4mm

Insulation

60mm rear / 30mm sides Mineral wool

Solar fluid

Water / propylene glycol

Flow / return connections

G½" (flat face)

Technical Data - Clearly Solar Twin Coil Cylinder M odel

F l u ro c y l

C lea r ly sola r cy lind er s

200

250

300

1499 / 554/ 598

1789 /554 /558

2109 / 554 / 598

430

430

430

39 / 245

44 / 310

49 / 340

Capacity (l)

200

250

300

Reheat capacity (boiler) (%)

63

63

60

D imen si o n s a n d we igh t s Height / Width / Depth* (mm) Length of the immersion heater (mm) Weight empty / full (kg)

Technical Help: 01773 828300 Aftersales Service: 01773 828100

P er f o r m an c e

Heat up time (boiler) (mins)

21

26

30

Recovery time (boiler) (mins)

13

16

21

Heat loss (kW/24h)

1.9

2.1

2.4

Max mains inlet pressure (bar)

10

10

10

Pressure reducing valve setting (bar)

3.5

3.5

3.5

Expansion relief valve setting (bar)

6.0

6.0

6.0

T&P relief valve settings (°C / bar)

95 / 7.0

95 / 7.0

95 / 7.0

Specifications: 01773 824639 Training: 01773 596156 Sales Office: 01773 596020 Literature: 01773 596190

S a fe t y

www.clearlysolar.co.uk

C onnections Mains inlet / hot water outlet ** (mm)

22

22

22

Balanced cold water outlet** (mm)

22

22

22

Boiler flow / return** (mm)

22

22

22

Solar flow / return** (mm)

22

22

22

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

240V (50Hz)

Thermostats & thermal cut outs (V (Hz)) Immersion heater & motorised valve (V (Hz))

* excluding clearances for connecting fittings / pipework

**

Nottingham Road, Belper, Derbys DE56 1JT www.glow-worm.co.uk

compression fittings supplied

13 GWSOLARBRO-1007


Ultracom cover AW:Layout 1

23/6/08

11:06

Page 1

Glow-worm Training Courses With so many changing regulations and new products, Glow-worm know how difficult it can be keeping up to date with all the information so that you can talk with knowledge and confidence to your customers and feel like you really

Training centres across the UK Glow-worm have 10 training centres across the UK:

understand the products you are working with.

1

Fife

2

Glasgow

This is why, Glow-worm provide hands-on training courses on all

3

Elland (near Leeds)

our product ranges and the latest regulations.

4

Belper (near Derby)

5

Norwich

6

Caerphilly

the country and each course only takes one day, so you get expert

7

Bristol

training with minimum time taken off of the job.

8

St Albans

9

Exeter

All training takes place at our specialist training centres around

The Ultracom Range of High Efficiency Condensing Boilers

1

2

3

Glow-worm training is delivered by fully qualified practitioners

10 Sittingbourne

4

in a relaxed and informal environment supported by full reference

5

materials and technical data sheets which you will take away with 6

you and we won’t let you go hungry as lunch and all refreshments are provided.

7

8 10

9

Course Title

The Ultracom Range

The Flexicom Range

Energy Efficiency for Domestic Heating

Duration

1 Day

1 Day

1 Day

Type of qualification

Manufacturer approved training

Manufacturer approved training

Certificate in Energy Efficiency for Domestic Heating

Course Overview

Full training on the Glow-worm Ultracom range of high efficiency condensing boilers

Full training on the Glow-worm Flexicom range of high efficiency condensing boilers

Up-to-date information and training on technical system design, installation and regulations

Course Content

• Product range overview

• Product range overview

• Why energy efficiency matters

• Product specification

• Product specification

• Building regulations now and in the future

• Installation requirements

• Installation requirements

• How to sell energy efficiency to your customer

• Flue and accessory options

• Flue and accessory options

• Condensing boiler myths

• Component overview

• Component overview

• Installations and avoiding common problems

• Component change and repair

• Component change and repair

• System design

• User controls

• User controls

• Controls

• Sequence of operation

• Sequence of operation

• Fault finding

• Fault finding

£35.25 per person (inclusive of VAT)

£35.25 per person (inclusive of VAT)

Price

Literature: 01773 596105 After Sales Service: 01773 828100

£141 per person (inclusive of VAT)

Technical Advice: 01773 828300

To book a training course at any of our venues today, contact us by phone, email or online via the Glow-worm website

Phone: 01773 596156 Nottingham Road, Belper, Derbys DE56 1JT

Email: training@glow-worm.co.uk Web: www.glow-worm.co.uk

www.glow-worm.co.uk

25 GWUltcoIns 03/08


23/6/08

11:06

Page 2

New Generation in Glow-worm Heating and Hot Water Systems

Ultracom sxi|Cylinders

Product Specifications

For years the Glow-worm xi range of boilers has served the British

sxi

Product

Range

public well, becoming one of the most popular choices in the UK market.

Type

High Efficiency System

High Efficiency System

18sxi

30sxi

Model

Type

High Efficiency System

customer with technical help and after sales support, online,

18sxi

30sxi

over the phone and on the road, 7 days a week, 364 days a year,

Yes

Yes

Model

SEDBUK %

and enhanced it with technically advanced inbuilt digital

a

user controls, improved aesthetics and drop down wiring

wide

connections for easier installation.

We also provide Cylinders (page 14), Plume Management Kits

Combi,

Open

variety

of

Vent

or

outputs

Sealed to

suit

System all

boiler

domestic

in

a

needs.

30.6

A

A

90.4

90.6

NOx class 5 (natural gas)

Yes

Adjustable to LPG

Yes

Yes

Coiled tube

Coiled tube

Stainless steel

Stainless steel

Pre-mixed

Pre-mixed

Yes

Yes

Heat exchanger material Burner type Fully modulating

No

No

Inbuilt system bypass

Yes

Yes

Inbuilt condensate trap/siphon Inbuilt boiler frost protection

Yes

Yes

Two stage

Two stage

Yes

Yes

Yes

Zero compartment ventilation

Yes

Yes

Top (mm) (from top of boiler)

150

150

Side (mm)

20

20

Bottom (mm)

200

200

Front (mm)*

600

600

User display

Digital

Digital

Diagnostics

Advanced

Advanced

User adjustable CH temp control

Yes

Yes

Optional Programmer

Yes

Yes

Optional

Optional

Yes

Yes

Prefixing jig with DIN layout Optional rear piping kit

Yes

Yes

2 x 22mm

2 x 22mm

Max horizontal

10m

10m

Max horizontal

10m

10m

Max vertical

10m

10m

Max vertical

10m

10m

Max twin flue (total air + flue)

40m

40m

Max twin flue (total air + flue)

40m

40m

Yes

Yes

Yes

Yes

Integrated hydrobloc

The new Ultracom range is SEDBUK A rated and available as

20.0

Clearances

SEDBUK rating

44.5kg 5.0/28.2

User Interface

CH condensing Max output (kW)

41kg 5.0/18.6

Suitable for open-vent systems

'Continua' electronics

715 x 450 x 334

Pipes

Providing the complete system package

technology. We have kept all the great bits of the xi, like the stainless steel heat exchanger and extensive flueing options

Weight (packed)

Main heat exchanger type Construction

The Ultracom is based on 4th generation tried and tested

provides increased system control to the homeowner.

715 x 450 x 334

Optional Plume Management Kit

Water connections

Flues

This makes the Ultracom not only exceptionally reliable and easy to install, but also easier to program, better to look at and

Introducing the Ultracom

Casing dimensions (h w d)(mm)

CH output (kW) Min/Max Performance

boilers to replace the xi range.

Size

Glow-worm have developed a new generation of advanced

Installation

Appearance

most popular models need to move with the times. This is why

As a Glow-worm installer we will always support you and your

High Efficiency System

Suitable for sealed systems

As technology and customer needs develop over time even the

Confidence in Service

sxi

Range Product

Ultracom cover AW:Layout 1

Optional Plume Management Kit

throughout the installation and life of the appliance.

All Glow-worm products are designed to exacting industry standards, are individually tested to ensure reliability and come with 2 years parts and 1 year labour free warranty as standard with extended warranty options available.

Should you ever need technical help during installation or on a service call, we have a fully trained support team waiting to take your call 7 days a week, 364 days a years. They can either help you with technical information and fault finding over the phone

*This can be reduced to 5mm for removable panel

All our service engineers are Corgi registered and fully trained on all

help solve your problem.

Glow-worm models past and present. There are 200 engineers based all over the UK, each carrying over 1,500 different spare parts

(page 15), Condensate Pumps (page 15) and a brand new range of Glow-worm controls (pages 6, 7, 12 and 13) which are simple

or arrange for your local Glow-worm service engineer to visit and

Cylinders

Range Model

115

150

175

in their van enabling them to achieve and outstanding 97% first 200

250

300

time fix rate.

to fit and designed to talk to the Glow-worm boiler, giving you everything you need to complete the job.

Alternatively, if you want standard technical information such as

Appearance

installation manuals and flueing information and don’t want to spend time on the phone, visit our website at Standard capacity litres

115

150

175

200

250

300

Maximum water supply pressure bar

10

10

10

10

10

10

Maximum primary circuit pressure bar

2.5

2.5

2.5

2.5

2.5

2.5

Pressure reducing valve bar

3.5

3.5

3.5

3.5

3.5

3.5

T/P valve °C/bar

95/7.0

95/7.0

95/7.0

95/7.0

95/7.0

95/7.0

Net weight kg

28

30

33

39

44

49

Weight (full) kg

145

175

205

245

310

340

Height mm

969

1179

1339

1499

1789

2109

www.glow-worm.co.uk where you will find comprehensive technical information, solutions to common installation and system problems and advice on energy saving.

Simply call one of the following numbers for the service you need:

CYLINDER CONNECTIONS Cold mains inlet

22mm compression

Technical Advice:

01773 828300

DHW outlet

22mm compression

After Sales Service:

01773 828100

Balanced pressure cold water outlet

G3/4

Primary flow

22mm compression (on 2 port value)

Primary return

The Glow-worm service centre lines are open:

22mm compression

Electrical connections

230/240V,50Hz COIL SPECIFICATIONS

2

Heat up time min

20

21

23

26

30

35

Heat loss kWh

1.7

1.9

2.0

2.1

2.3

2.5

23

Monday to Friday

8:00am to 6:00pm

Saturday and Sunday

9:00am to 4:00pm

24


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 1

Contents

• Ultracom cxi Combination Boilers

4-5

• Ultracom Combi Controls

6-7

• Ultracom hxi Open Vent Boilers

8-9

• Ultracom sxi System Boilers

10-11

• Ultracom Open Vent / System Controls

12-13

• Cylinders Range

14

• Accessories Plume Management Kit Condensate Pump

15

• Flue Options & Accessories

16-21

• Product Specifications

22-23

• Confidence in Service

24

• Glow-worm Training Courses

25

Part L Compliant (Part J Scotland)

Society of British Gas Industries

3


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 2

Ultracom cxi Combination Boilers

24|30|38kW

The Ultracom cxi is Glow-worm’s advanced range of high

The stylish inbuilt back-lit digital controls provide 7 day or

efficiency condensing combination boilers. Based on 4th

24-hour, single or two channel control for the central heating and

generation technology the Ultracom cxi is built with tried

hot water pre-heat function. The simple push button controls and

and

tested components providing you with proven reliability,

cut & paste functionality mean that it takes seconds to set and

exceptional efficiency and ease of installation. Whilst the easy to

alter any programmes, providing the homeowner with as much or

use in-built digital controls provide the homeowner with

as little flexibility as they need.

advanced home comfort. The onboard diagnostics provide superior serviceability and unique

‘Continua’©

Recommended by the Energy Saving Trust, the Ultracom cxi is

Glow-worm’s

electronics

allow

the

SEDBUK A rated with a NOx class 5 rating, the best possible,

Ultracom cxi to continue where others may fail due to system

and has an ‘Eco’ setting which provides a further level of energy

faults. Whilst drop down wiring connections, extensive flueing

saving making the most of every pound your customer spends on

options, diagnostic fault codes, inbuilt bypass, filling loop and

their gas bill and preserving the environment.

optional pre-fixing jig make the Ultracom cxi really easy to install.

Available in 24kW, 30kW and 38kW models and suitable for LPG

*Measured at a tap 1m from the boiler

applications without the need for a conversion kit the Ultracom cxi is a top performing combi with domestic hot water flow rates up to 15.5l/min with a 5-second* hot water response.

4

TURN TO PAGE 6 & 7 for Glow-worm controls, designed for the Ultracom cxi


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 3

Ultracom cx – all the performance of the Ultracom with a traditional mechanical clock If you like the Ultracom cxi, but your customer would prefer to SEDBUK A

5 Second Hot Water Delivery*

Advanced Diagnostics

NOx Class 5

Inbuilt Frost Protection

have a mechanical timer rather than a digital programmer, Glow-worm provide an Ultracom cx range, available as 24kW and 30kW models.

LPG Compatible

Pre-Fixing Jig (Optional)

Continua Electronics

Digital Display

Pullout Electrical Connections

Timed Pre-Heat

Inbuilt Programmer

Bottom High Cover Plate Modulation

Upward Piping Kit (Optional)

Outdoor Sensor (Optional)

dimensions (mm)

10m Max Horizontal Flue

10m

40m

Max Vertical Flue

minimum clearances (mm)

Max Twin Flue

5mm*

334mm 176mm

5mm*

600mm †

14mm 100mm

76mm

150mm

* Increase to 25mm clearance from combustible material.

5mm*

20mm

20mm

715mm † A removable compartment door can be placed at least 5mm in front of the appliance.

200mm

450mm

Visit www.glow-worm.co.uk to view and download technical data

5


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 4

Ultracom Combi Controls

Ultracom cxi Combi Controls Brand new from Glow-worm are the Climastat, Climapro and

Room temperature is kept totally constant with a Glow-worm control

Climapro RF. This range of intelligent controls is totally compatible for use with the Ultracom cxi and very easy to install.

The Climastat is a room stat which controls temperature and the Climapro and Climapro RF are programmable room thermostats which have two channels enabling your customer to set their hot water and central heating to come on either together or at totally different times of the day, 7 days a week.

All Glow-worm controls are intelligent. This means that they talk to the Ultracom cxi adding an extra level of intelligence to the modulation built into the boilers. This advanced level of intelligent modulation keeps the room temperature totally constant,

The Climastat, Climapro and Climapro RF all operate on low voltage and have simple wiring connections so there is no worry about Part P compliance when installing a Glow-worm controller with an Ultracom cxi.

providing better room comfort and makes the system more efficient.

Outdoor Sensor Glow-worm also provide an outdoor sensor which you can install with the Ultracom cxi and Glow-worm controls to create a full weather compensation system.

6


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 5

Climastat Type: Room thermostat - temperature only Key features: • Intelligent control which talks directly to Ultracom cxi • Provides increased, constant home comfort and better energy efficiencies • Low voltage - no Part P worry • Simple and discreet 2 wire connection • Polarity not important • Easy to use

Climapro Type: Programmable room thermostat - time and temperature Key features: • Programmable room thermostat for remote time and temperature control of central heating • 24 hour or 7 day setting provides excellent control flexibility • Intelligent control which talks directly to Ultracom cxi • Provides increased, constant home comfort and better energy efficiencies • Low voltage - no Part P worry • Simple and discreet 2 wire connection • Polarity not important • Easy to use

Climapro RF Type: Wireless programmable room thermostat - time and temperature Key features: Offering the same great features as the Climapro programmable room thermostat, except the Climapro RF is wireless, meaning that the controller talks to the boiler using radio frequency technology. This means there is no need for any wire to link the controller up to the boiler. No taking up flooring, no threading wires around the room - just a clean, tidy and easy installation with a receiver that wires directly to the Ultracom cxi.

7


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 6

Ultracom hxi Open Vent Boilers

12-38kW

The Ultracom hxi is Glow-worm’s advanced range of high

The onboard diagnostics provide superior serviceability and

efficiency condensing open vent boilers. Based on 4th generation

Glow-worm’s unique ‘Continua’© electronics allow the Ultracom

technology the Ultracom hxi is built with tried and tested

hxi to continue where others may fail due to system faults. Whilst

components providing you with proven reliability exceptional

the diagnostic fault codes and fault history make it easy to

efficiency and ease of installation. Whilst the easy to use in-built

identify problems in the system at installation or when you are

digital controls provide the homeowner with advanced home

responding to a call out.

comfort. The stylish orange backlit controls provide 7 day or 24-hour, two Recommended by the Energy Saving Trust, the Ultracom hxi is

channel control for both hot water and central heating. The

SEDBUK A rated with a NOx class 5 rating, the best possible,

inbuilt programmer is enabled by plugging an options board into

making the most of every pound your customer spends on their

the boiler. Fully compatible options boards are also available as an

gas bill and preserving the environment.

accessory from Glow-worm. The simple push button controls and cut and paste functionality mean that it takes seconds to set and

Available in 12kW, 15kW, 18kW, 24kW, 30kW or 38kW models and suitable for LPG applications without the need for a

alter any programmes, providing the homeowner with as much or as little flexibility as they need.

conversion kit, the Ultracom hxi provides excellent heating performance with the stainless steel heat exchanger. Whilst drop

TURN TO PAGE 12 & 13

down wiring connections and extensive flueing options make the

for Glow-worm controls, designed for the Ultracom hxi

Ultracom hxi really easy to install.

8


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 7

10m

10m

Max Horizontal Flue

SEDBUK A

Continua Electronics

Advanced Diagnostics

NOx Class 5

Inbuilt Pullout Programmer Electrical (Requires Connections Options Board)

Inbuilt Frost Protection

Digital Display

LPG Compatible

40m

Max Vertical Flue

minimum clearances (mm)

Max Twin Flue

5mm*

Bottom High Cover Plate Modulation

600mm â€

150mm

* Increase to 25mm clearance from combustible material. †A removable compartment door can be placed at least 5mm in front of the appliance.

dimensions (mm)

5mm*

5mm*

20mm

20mm

334mm 176mm

53mm

200mm

100mm

76mm

Visit www.glow-worm.co.uk to view and download technical data

600mm

TURN TO PAGE 14 for the Glow-worm range of cylinders that compliment the Ultracom hxi

375mm

9


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 8

Ultracom sxi System Boiler

18|30kW

The Ultracom sxi is Glow-worm’s advanced range of high

The onboard diagnostics provide superior serviceability and

efficiency condensing sealed system boilers. Based on 4th

Glow-worm’s unique ‘Continua’© electronics allow the Ultracom

generation technology the Ultracom sxi is built with tried and

sxi to continue where others may fail due to system faults. Whilst

tested components providing you with proven reliability,

the diagnostic fault codes and fault history make it easy to

exceptional efficiency and ease of installation. Whilst the easy to

identify problems in the system at installation or when you are

use in-built digital controls provide the homeowner with

responding to a call out.

advanced home comfort. The stylish orange backlit controls provide 7 day or 24-hour, two Recommended by the Energy Saving Trust, the Ultracom sxi is

channel control for both hot water and central heating. The

SEDBUK A rated with a NOx class 5 rating, the best possible,

inbuilt programmer is enabled by plugging an options board into

making the most of every pound your customer spends on their gas bill and preserving the environment.

the boiler. Fully compatible options boards are also available as an accessory from Glow-worm. The simple push button controls and cut and paste functionality mean that it takes seconds to set and

Available in 18kW and 30kW models and suitable for LPG

alter any programmes, providing the homeowner with as much or as little flexibility as they need.

applications without the need for a conversion kit, the Ultracom sxi provides excellent heating performance through a stainless steel heat exchanger. Whilst drop down wiring connections, extensive flueing options and optional pre-fixing jig makes the Ultracom sxi really easy to install.

10

TURN TO PAGE 12 & 13 for Glow-worm controls, designed for the Ultracom sxi


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 9

10m

10m

Max Horizontal Flue

SEDBUK A

Advanced Diagnostics

NOx Class 5

Inbuilt Frost Protection

40m

Max Vertical Flue

LPG Compatible

minimum clearances (mm) Continua Electronics

Digital Display

Pullout Electrical Connections

Upward Piping Kit (Optional)

Bottom Cover Plate

High Modulation

Pre-Fixing Jig (Optional)

Max Twin Flue

5mm*

Inbuilt Programmer

600mm â€

(Requires Options Board )

150mm

dimensions (mm)

* Increase to 25mm clearance from combustible material.

334mm

5mm*

5mm*

20mm

20mm

†A removable compartment door can be placed at least 5mm in front of the appliance.

176mm 14mm 100mm

76mm

200mm

Visit www.glow-worm.co.uk to view and download technical data

715mm

TURN TO PAGE 14 for the Glow-worm range of cylinders that compliment the Ultracom sxi

450mm

11


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 10

Ultracom Open Vent and System Controls

Ultracom Open Vent and System Controls

The Climastat, Climapro and Climapro RF receiver wire directly to the Ultracom hxi or sxi, the options board, is then plugged into the

Brand new from Glow-worm are the Climastat, Climapro and

boiler separately and acts as a relay between the boiler and the

Climapro RF. This range of controls is totally compatible for use

wiring centre.

with the Ultracom hxi and sxi and very easy to install.

Climapro RF - Wireless Control The Climastat is a room stat which controls temperature and the Climapro and Climapro RF are programmable room thermostats

The Climapro RF has exactly the same functionality as the

which have two channels enabling your customer to set their hot

Climapro, except it talks to the Ultracom hxi or sxi using radio

water and central heating to come on either together or at totally

frequency (RF) technology.

different times of the day, 7 days a week. There is no need to take up any flooring, thread wires around the

Installing the controls

room or drill through walls. The Climapro RF is simply hung on a wall and a small receiver is wired to the Ultracom hxi or sxi - neat,

To install the Climastat, Climapro and Climapro RF with the Ultracom hxi or sxi, they need to be installed with an options board, which is also available as an accessory from Glow-worm.

12

tidy and simple to install.


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 11

Open Vent / System Controls Climastat Type: Room thermostat - temperature only Key features: • Low voltage - no Part P worry • Needs to be installed with an options board available as a Glow-worm accessory • Simple & discreet 2 wire connection • Polarity not important • Easy to use

Climapro Type: Programmable room thermostat - time and temperature Key features: • 2 channel controller for central heating and hot water • Provides 24 hour or 7 day timed programme options • Low voltage - no Part P worry • Needs to be installed with an options board available as a Glow-worm accessory • Simple & discreet 2 wire connection • Polarity not important • Easy to use

Climapro RF Type: Wireless programmable room thermostat - time and temperature Key features: • Wireless • Works with RF receiver into the boiler • 2 channel controller for central heating and hot water • Provides 24 hour or 7 day timed programme options • Low voltage - no Part P worry • Needs to be installed with an options board available as a Glow-worm accessory • Simple & discreet 2 wire connection • Polarity not important • Easy to use

13


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 12

Cylinder Range

115-300 Litres

Height 2109mm Height 1789mm

Glow-worm provides a wide range of mains-fed unvented hot water cylinders that are designed to work with any UK boilers, not just the Glow-worm range, in open vent or sealed systems.

Height 969mm

Height 1179mm

Height 1339mm

Height 1499mm

Our cylinders are incredibly robust and built to last. Each manufactured from high grade stainless steel, with laser welded

115 litres

150 litres

175 litres

200 litres

250 litres

300 litres

All models are 600mm wide at the widest point

seams and guaranteed against perforation of the steel shell for 25 years.

Main features • High grade stainless steel cylinder with laser welded seams

Available in six sizes 115, 150, 175, 200, 250 and 300 litres, they are suitable for all sizes of property from small single bathroom up to a large two bathroom property with ensuite shower room.

• Insulation meets CheSS best practice (as low as 1.7kWh) • High recovery heating coil (just 20 minutes) • High flow rates achievable working at 3.5bar pressure • External expansion vessel (supplied)

But most importantly, all Glow-worm cylinders have excellent insulation that achieves heat loss as low as 1.7kWh and a high

• Expansion vessel wall mounting bracket (available as an accessory)

recovery-heating coil that provides recovery in as little as

• Simple front connection compression fittings

20 minutes.

• Back-up immersion heater on all models • Covered controls and wiring box • Simple maintenance (no anode required)

14


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 13

Accessories Plume Management Kit

Condensate Pump

Plume is the vapour trail that is

Unlike old standard efficiency boilers, High Efficiency Condensing

seen coming from the front,

boilers produce water in the form of condensate as a by-product

back or sides of a house when

of operating more efficiently. This is a great benefit for the

the flue gas temperature drops

environment, but can make installation more difficult in places

below the dew point. It can

with restricted access to a waste drain pipe, like the basement.

happen with all boilers, but is more

significant

on

high

efficiency condensing boilers.

To remove this problem and enhance the siting flexibility of the Ultracom cxi, hxi and sxi, Glow-worm have produced a condensate pump to collect the condensate from the boiler and

Plume is not harmful but can

pump it back into the waste system.

be viewed as unsightly and can potentially be a nuisance if it drifts across neighbours properties or public areas. This is why Glow-worm provides the Plume Management Kit.

The simple piping kit fits neatly onto the horizontal flue of any Glow-worm high efficiency boiler installed in the UK. The kit enables the plume to be exhausted further away from the flue duct, reducing the visual impact of the vapour trail.

The Plume Management Kit can also be used to overcome many more site issues. The kit can be extended to a maximum of 6m in length and can be directed around ledges and other obstacles

The Glow-worm Condensate Pump is the smallest available in the

to easily achieve the minimum clearance required on installation

UK, being smaller than a shoe box, it operates at maximum

without having to do the costly and difficult job of relocating

efficiency, with the reservoir pump discharging the condensate in

a boiler.

one go when the fill level is reached rather than as a continuous operation. In the unlikely event of the condensate pump

• Siting on wall face or above the eaves of a building • Can be retro-fitted to any existing Glow-worm High Efficiency installation

becoming too full, the overflow safety switch will shut the Ultracom down and the pump’s LED display will go red indicating a fault.

• Additional elbows, bends and 1-meter extensions available • Simple push-fit connection

• Smallest condensate pump in the UK

• Available in black or white to match rain water fittings

• Compatible with all Glow-worm Ultracom models • Vertical pump height up to 4m • 6m discharge hose for connecting the pump to the waste water system • Over flow safety switch

15


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 14

Flueing Options & Accessories Horizontal Flue Options: Top Rear L = Flue length, measured from outside

L X

Z

wall face to centre line of flue outlet.

A A

If L is less than 584mm then only the

C

D

horizontal flue is required. If L is greater

C

than 584mm then extensions are required. If L is less than 379mm then use horizontal

D

D

top flue A2043400, which can be cut to suit a minimum wall thickness of 75mm.

C

X = wall thickness. Z = distance from centre line of flue outlet to inside wall face. The horizontal flue can be extended by up to 10m. The maximum

D

flue length with extensions must not be exceeded (refer to L in

E

A

table below). Flueing examples using extensions and bends

For each additional 90째 or 2 x 45째 bends fitted, the maximum flue length must be reduced by 1m. The vertical flue adaptor E is required for vertical flue connections to the boiler.

A

Model

L

Max with Extensions

X (mm) Min

Max

203

408

Z (mm)

A Horizontal Telescopic Flue A2043600

24cxi 30cxi 38cxi 12hxi 15hxi 18hxi 24hxi 30hxi 38hxi

10.73m

176

18sxi 30sxi

Horizontal Flue Accessories B

C

D

E

90째 Bend 2000460484 (1 off)

0.5m Extension 2000460481 (1 off) or 1m Extension 2000460482 (1 off) or 2m Extension 2000460483 (1 off)

Vertical Flue Adaptor A2024600

B D

C 45째 Bend 2000460485 (2 off) E

16


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 15

For each additional 90째 or 2 x 45째 bends fitted, the maximum

Horizontal Flue Options: Top Side L

L = Flue length, measured from

flue length must be reduced by 1m.

outside wall face to centre line of flue

The vertical flue adaptor E is required for vertical flue connections to

outlet. If L is less than 584mm then

the boiler.

only the horizontal flue is required.

A

If L is greater than 584mm then

A

extensions are required. If L is less than

D

379mm then use horizontal top flue 20mm min

X

Y

A2043400, which can be cut to suit a Z

D

minmum wall thickness of 75mm.

D

X = wall thickness.

DD

A

Y = distance from the side of the boiler to the inside wall face.

C C

C

D

E

Z = distance from centre line of flue outlet to the side of the boiler. The horizontal flue can be extended by up to 10m. The maximum flue

Flueing examples using extensions and bends

length with extensions must not be exceeded (refer to L in table below).

A

L

Model

Max with Extensions

24cxi 30cxi 38cxi

10.73m

12hxi 15hxi 18hxi 24hxi 30hxi 38hxi

10.73m

18sxi 30sxi

10.73m

X (mm)

Z (mm)

A

324

240

left

149

354

210

right

119

324

240

left

224

429

135

right

119

324

240

left

149

354

210

right

Min

Max

119

Horizontal Telescopic Flue A2043600

Horizontal Flue Accessories B

C

D

E

90째 Bend 2000460484 (1 off)

0.5m Extension 2000460481 (1 off) or 1m Extension 2000460482 (1 off) or 2m Extension 2000460483 (1 off)

Vertical Flue Adaptor A2024600

B D

C 45째 Bend 2000460485 (2 off) E

17


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 16

Flueing Options & Accessories Vertical Flue Options L = Flue length, measured from the top of the boiler to the

The vertical flue adaptor E

underside of the roof flashing.

is required for vertical flue connections to the boiler. 1040mm

Maximum flue length is 10m plus vertical roof terminal. Horizontal sections must have a The maximum flue length must not be exceeded (refer to L in

continuous fall of at least 2.5°

table below).

(44mm/metre) back to

727mm

L

the boiler. For each 90˚ or 2 x 45˚ bends fitted the maximum flue length must be reduced by 1m.

Vertical flue options use the same 100mm diameter flue components as the horizontal flue options.

Model

L Max with Extensions

Description of Parts

10.73m

D 0.5m Extension (1 off) or D 1m Extension (1 off) or D 2m Extension (1 off) E Vertical Flue Adaptor F Vertical Roof Terminal

F D D

All models

E

Part Number 2000460481

2000460482

2000460483

A2024600 2000460480

Vertical Flue Accessories B C

H

B

D

C

D

E

F

45° Bend 2000460485 (2 off)

90° Bend 2000460484

0.5m Ext 2000460481 1m Ext 2000460482 2m Ext 2000460483

Vertical Flue Adaptor A2024600

Vertical Roof Terminal 2000460480

G

H

I

J

K

Pitched Roof Flashing 2000460479

Flat Roof Flashing 2000460478

Sliding Sleeve 2000460487

Fixing Bracket 2000460486 (5 off)

Telescopic Extension A2036900

I G K E F

18

J


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Flueing examples using extensions and bends

Page 17

F D

F D

C D

D

D

D

B

C E

E

Maximum flue length (P) must not exceed 6m with a horizontal

Plume Management Kit

length of 4m.

The Plume Management Kit fits onto the horizontal flue and allows

For each additional 90° or 2 x 45° bends fitted, the maximum

the flue outlet to be raised by up to 6m. This ensures that the flue

length must be reduced by 1m.

gases are vented at higher level.

A The maximum permitted flue length (P) is measured from the Horizontal Telescopic Flue A2043600

centre line of the flue terminal to the top of the outlet terminal.

Model

P Min

Max

150mm

6m

T

Plume Management Kit A2044000 (Black) A2044100 (White)

T P

All models

S A

Plume Management Kit Accessories

A

B

E C

D

A

B

C

45° bend Black (2 off) A2044400

45° bend White (2 off) A2044500

90° bend Black A2044600

D

E

F

90° bend White A2044700

1 metre extension Black A2044200

1 metre extension White A2044300

F

19


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 18

Flueing Options & Accessories Twin Flue Options L = L1+ L2 Maximum available combined flue length (L1 air inlet

Air inlet and flue outlet terminals must be installed so that they are

and L2 flue outlet), measured from top of boiler (not including

exposed to external air.

terminals)

L2

Maximum flue length

The flue outlet must be above the air inlet if mounted vertically.

500mm

is 40m (L1+ L2) plus L1

L2

terminals.

Horizontal sections must have a continuous fall of at least 2.5° (44mm/metre) back to the boiler.

500mm Terminals

For each 90˚ or 2 x L1

45˚ bends fitted the

The minimum distance between flue and air terminals is 120mm

maximum flue length

(between terminal centres).

must

be

reduced

by 1m.

Twin Flue Adaptor Twin Flue Adaptor A2011000

K

i

ii

iii

Model

i (mm)

ii (mm)

iii (mm)

cxi range

120

120

210

hxi range

120

120

135

sxi range

120

120

210

FRONT VIEW

Option 1

Model

L = L1 air + L2 flue Max Combined Flue Length

Description of Parts

F

F Vertical Roof Terminal S L

L O

L

L O L L

20

K

All models

40m

Part Number 2000460480

K Twin Flue Adaptor

A2011000

L 1m Extension (1 off)

A2011100

O 45° Bend (2 off)

A2011300

S Twin Pipe to Concentric Adaptor

A2011600


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:07

Page 19

Twin Flue Options L = L1 air + L2 flue Max Combined Flue Length

Description of Parts

Part Number

F

F Vertical Roof Terminal

2000460480

R

K Twin Flue Adaptor

A2011000

Model

Option 2

L

L 1m Extension (1 off) N 90° Bend (1 off) P Horizontal Terminal

L All models

N L

40m

L

P L

K

N

L = L1 air + L2 flue Max combined flue length

Model

Option 3

L

P

All models

L

A2011200

A2011500

Description of Parts

Part Number

K Twin Flue Adaptor

A2011000

L

N

A2011400

R Single Pipe Adaptor

P

L

A2011100

L 1m Extension (1 off)

40m

A2011100 A2011400

N 90° Bend (1 off)

K

A2011200

P Horizontal Terminal

Twin Flue Accessories F

G

H

J

K

L

Vertical Roof Terminal 2000460480

Pitched Roof Flashing 2000460479

Flat Roof Flashing 2000460478

Ø 100mm Fixing Bracket 2000460486 (5 off)

Twin Flue Adaptor A2011000

1m Extension A2011100

M

N

O

P

R

S

Ø 80mm Fixing Bracket A2012800 (5 off)

90° Bend A2011400

45° Bend A2011300 (2 off)

Horizontal Terminal A2011200

Single Pipe Adaptor A2011500

Twin Pipe to Concentric Adaptor A2011600

G P K

R

H

M

J

S

O

F N

L

21


Ultracom Bro 28pp AW:Layout 1

23/6/08

11:08

Page 20

Ultracom cxi|hxi

Type

24cxi/cx

30cxi/cx

38cxi

715 x 450 715 x 450 715 x 450 x 334 x 334 x 334 41kg 42kg 44kg 5.0/18.0 5.0/22.9 6.6/30.0 5.0/24.0 5.0/30.0 6.6/38.2 20.0 24.7 32.2 9.8 12.3 15.5 5 seconds 5 seconds 5 seconds A A A 90.3 90.3 90.4 Yes Yes Yes Yes Yes Yes Coiled tube Coiled tube Coiled tube Stainless steel Stainless steel Stainless steel Pre-mixed Pre-mixed Pre-mixed Yes Yes Yes Yes Yes Yes Yes Yes Yes

Clearances

Weight (packed) CH output (kW) Min/Max DHW output (kW) Min/Max CH condensing Max output (kW) DHW flow rate l/min. 35째C rise) DHW response SEDBUK rating SEDBUK % NOx class 5 (natural gas) Adjustable to LPG Main heat exchanger type Heat exchanger material Burner type Fully modulating DHW plate heat exchanger Integrated hydrobloc

User Interface

Casing dimensions (h w d)(mm)

Pipes

Construction

Performance

Size

Appearance

Installation

Model

High Efficiency High Efficiency High Efficiency Combi Combi Combi

Product

cxi/cx

Range

Flues

Product

Product Specifications

cxi/cx

Range Type Model Suitable for sealed systems Suitable for open-vent systems Filling loop Flow restrictor Inbuilt system bypass Inbuilt condensate trap/siphon Inbuilt boiler frost protection 'Continua' electronics Zero compartment ventilation Top (mm) (from top of boiler) Side (mm) Bottom (mm) Front (mm)* User display Diagnostics User adjustable CH temp control User adjustable DHW temp control 'Eco' setting on DHW Built-in Programmer Prefixing jig with DIN layout Optional rear piping kit Water connections Max horizontal Max vertical Max twin flue (total air + flue) Optional Plume Management Kit

High Efficiency High Efficiency High Efficiency Combi Combi Combi 24cxi/cx 30cxi/cx 38cxi Yes Yes Yes No No No Integral Integral Integral Yes 8 l/min Yes 12 l/min Yes 16 l/min Yes Yes Yes Yes Yes Yes Two stage Two stage Two stage Yes Yes Yes Yes Yes Yes 150 150 150 20 20 20 200 200 200 600 600 600 Digital/LCD Digital/LCD Digital Advanced Advanced Advanced Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes/Optional Yes/Optional Yes Optional Optional Optional Yes Yes Yes 2 x 22mm 2 x 22mm 2 x 22mm 2 x 15mm 2 x 15mm 2 x 15mm 10m 10m 10m 10m 10m 10m 40m 40m 40m Yes Yes Yes

*This can be reduced to 5mm for removable panel

hxi

Product

Range High Efficiency Open Vent

High Efficiency Open Vent

High Efficiency Open Vent

High Efficiency Open Vent

High Efficiency Open Vent

High Efficiency Open Vent

12hxi

15hxi

18hxi

24hxi

30hxi

38hxi

600 x 375 x 334

600 x 375 x 334

600 x 375 x 334

600 x 375 x 334

600 x 375 x 334

600 x 375 x 334

30kg

30kg

30kg

33kg

33kg

33kg

5.0/12.0

5.0/15.0

5.0/18.6

5.3/24.0

5.3/28.2

6.3/38.0

12.9

16.2

20.0

25.0

30.6

41.0

A

A

A

A

A

A

90.5

90.5

90.4

90.5

90.6

90.8

NOx class 5 (natural gas)

Yes

Yes

Yes

Yes

Yes

NOx class 4

Adjustable to LPG

Yes

Yes

Yes

Yes

Yes

Yes

Coiled tube

Coiled tube

Coiled tube

Coiled tube

Coiled tube

Coiled tube

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Pre-mixed

Pre-mixed

Pre-mixed

Pre-mixed

Pre-mixed

Pre-mixed

Fully modulating

Yes

Yes

Yes

Yes

Yes

Yes

Suitable for sealed systems

Yes

Yes

Yes

Yes

Yes

Yes

Suitable for open-vent systems

Yes

Yes

Yes

Yes

Yes

Yes

Inbuilt condensate trap/siphon

Yes

Yes

Yes

Yes

Yes

Yes

Two stage

Two stage

Two stage

Two stage

Two stage

Two stage

'Continua' electronics

Yes

Yes

Yes

Yes

Yes

Yes

Zero compartment ventilation

Yes

Yes

Yes

Yes

Yes

Yes

Top (mm) (from top of boiler)

150

150

150

150

150

150

Type

Size

Appearance

Model

Casing dimensions (h w d)(mm) Weight (lift)

User interface Clearances

Installation

Construction

Performance

CH output (kW) Min/Max

Flues

Pipes

CH condensing Max output (kW) SEDBUK rating SEDBUK %

Main heat exchanger type Heat exchanger material Burner type

Inbuilt boiler frost protection

Side (mm)

20

20

20

20

20

20

Bottom (mm)

200

200

200

200

200

200

Front (mm)*

600

600

600

600

600

600

User display

Digital

Digital

Digital

Digital

Digital

Digital

Diagnostics

Advanced

Advanced

Advanced

Advanced

Advanced

Advanced

User adjustable CH temp control

Yes

Yes

Yes

Yes

Yes

Yes

Optional Programmer

Yes

Yes

Yes

Yes

Yes

Yes

2 x 22mm

2 x 22mm

2 x 22mm

2 x 22mm

2 x 22mm

2 x 22mm

Max horizontal

10m

10m

10m

10m

10m

10m

Max vertical

10m

10m

10m

10m

10m

10m

Max twin flue (total air + flue)

40m

40m

40m

40m

40m

40m

Yes

Yes

Yes

Yes

Yes

Yes

Water connections

Optional Plume Management Kit *This can be reduced to 5mm for removable panel

22


23/6/08

11:06

Page 2

New Generation in Glow-worm Heating and Hot Water Systems

Ultracom sxi|Cylinders

Product Specifications

For years the Glow-worm xi range of boilers has served the British

sxi

Product

Range

public well, becoming one of the most popular choices in the UK market.

Type

High Efficiency System

High Efficiency System

18sxi

30sxi

Model

Type

High Efficiency System

customer with technical help and after sales support, online,

18sxi

30sxi

over the phone and on the road, 7 days a week, 364 days a year,

Yes

Yes

Model

SEDBUK %

and enhanced it with technically advanced inbuilt digital

a

user controls, improved aesthetics and drop down wiring

wide

connections for easier installation.

We also provide Cylinders (page 14), Plume Management Kits

Combi,

Open

variety

of

Vent

or

outputs

Sealed to

suit

System all

boiler

domestic

in

a

needs.

30.6

A

A

90.4

90.6

NOx class 5 (natural gas)

Yes

Adjustable to LPG

Yes

Yes

Coiled tube

Coiled tube

Stainless steel

Stainless steel

Pre-mixed

Pre-mixed

Yes

Yes

Heat exchanger material Burner type Fully modulating

No

No

Inbuilt system bypass

Yes

Yes

Inbuilt condensate trap/siphon Inbuilt boiler frost protection

Yes

Yes

Two stage

Two stage

Yes

Yes

Yes

Zero compartment ventilation

Yes

Yes

Top (mm) (from top of boiler)

150

150

Side (mm)

20

20

Bottom (mm)

200

200

Front (mm)*

600

600

User display

Digital

Digital

Diagnostics

Advanced

Advanced

User adjustable CH temp control

Yes

Yes

Optional Programmer

Yes

Yes

Optional

Optional

Yes

Yes

Prefixing jig with DIN layout Optional rear piping kit

Yes

Yes

2 x 22mm

2 x 22mm

Max horizontal

10m

10m

Max horizontal

10m

10m

Max vertical

10m

10m

Max vertical

10m

10m

Max twin flue (total air + flue)

40m

40m

Max twin flue (total air + flue)

40m

40m

Yes

Yes

Yes

Yes

Integrated hydrobloc

The new Ultracom range is SEDBUK A rated and available as

20.0

Clearances

SEDBUK rating

44.5kg 5.0/28.2

User Interface

CH condensing Max output (kW)

41kg 5.0/18.6

Suitable for open-vent systems

'Continua' electronics

715 x 450 x 334

Pipes

Providing the complete system package

technology. We have kept all the great bits of the xi, like the stainless steel heat exchanger and extensive flueing options

Weight (packed)

Main heat exchanger type Construction

The Ultracom is based on 4th generation tried and tested

provides increased system control to the homeowner.

715 x 450 x 334

Optional Plume Management Kit

Water connections

Flues

This makes the Ultracom not only exceptionally reliable and easy to install, but also easier to program, better to look at and

Introducing the Ultracom

Casing dimensions (h w d)(mm)

CH output (kW) Min/Max Performance

boilers to replace the xi range.

Size

Glow-worm have developed a new generation of advanced

Installation

Appearance

most popular models need to move with the times. This is why

As a Glow-worm installer we will always support you and your

High Efficiency System

Suitable for sealed systems

As technology and customer needs develop over time even the

Confidence in Service

sxi

Range Product

Ultracom cover AW:Layout 1

Optional Plume Management Kit

throughout the installation and life of the appliance.

All Glow-worm products are designed to exacting industry standards, are individually tested to ensure reliability and come with 2 years parts and 1 year labour free warranty as standard with extended warranty options available.

Should you ever need technical help during installation or on a service call, we have a fully trained support team waiting to take your call 7 days a week, 364 days a years. They can either help you with technical information and fault finding over the phone

*This can be reduced to 5mm for removable panel

All our service engineers are Corgi registered and fully trained on all

help solve your problem.

Glow-worm models past and present. There are 200 engineers based all over the UK, each carrying over 1,500 different spare parts

(page 15), Condensate Pumps (page 15) and a brand new range of Glow-worm controls (pages 6, 7, 12 and 13) which are simple

or arrange for your local Glow-worm service engineer to visit and

Cylinders

Range Model

115

150

175

in their van enabling them to achieve and outstanding 97% first 200

250

300

time fix rate.

to fit and designed to talk to the Glow-worm boiler, giving you everything you need to complete the job.

Alternatively, if you want standard technical information such as

Appearance

installation manuals and flueing information and don’t want to spend time on the phone, visit our website at Standard capacity litres

115

150

175

200

250

300

Maximum water supply pressure bar

10

10

10

10

10

10

Maximum primary circuit pressure bar

2.5

2.5

2.5

2.5

2.5

2.5

Pressure reducing valve bar

3.5

3.5

3.5

3.5

3.5

3.5

T/P valve °C/bar

95/7.0

95/7.0

95/7.0

95/7.0

95/7.0

95/7.0

Net weight kg

28

30

33

39

44

49

Weight (full) kg

145

175

205

245

310

340

Height mm

969

1179

1339

1499

1789

2109

www.glow-worm.co.uk where you will find comprehensive technical information, solutions to common installation and system problems and advice on energy saving.

Simply call one of the following numbers for the service you need:

CYLINDER CONNECTIONS Cold mains inlet

22mm compression

Technical Advice:

01773 828300

DHW outlet

22mm compression

After Sales Service:

01773 828100

Balanced pressure cold water outlet

G3/4

Primary flow

22mm compression (on 2 port value)

Primary return

The Glow-worm service centre lines are open:

22mm compression

Electrical connections

230/240V,50Hz COIL SPECIFICATIONS

2

Heat up time min

20

21

23

26

30

35

Heat loss kWh

1.7

1.9

2.0

2.1

2.3

2.5

23

Monday to Friday

8:00am to 6:00pm

Saturday and Sunday

9:00am to 4:00pm

24


23/6/08

11:06

Page 2

New Generation in Glow-worm Heating and Hot Water Systems

Ultracom sxi|Cylinders

Product Specifications

For years the Glow-worm xi range of boilers has served the British

sxi

Product

Range

public well, becoming one of the most popular choices in the UK market.

Type

High Efficiency System

High Efficiency System

18sxi

30sxi

Model

Type

High Efficiency System

customer with technical help and after sales support, online,

18sxi

30sxi

over the phone and on the road, 7 days a week, 364 days a year,

Yes

Yes

Model

SEDBUK %

and enhanced it with technically advanced inbuilt digital

a

user controls, improved aesthetics and drop down wiring

wide

connections for easier installation.

We also provide Cylinders (page 14), Plume Management Kits

Combi,

Open

variety

of

Vent

or

outputs

Sealed to

suit

System all

boiler

domestic

in

a

needs.

30.6

A

A

90.4

90.6

NOx class 5 (natural gas)

Yes

Adjustable to LPG

Yes

Yes

Coiled tube

Coiled tube

Stainless steel

Stainless steel

Pre-mixed

Pre-mixed

Yes

Yes

Heat exchanger material Burner type Fully modulating

No

No

Inbuilt system bypass

Yes

Yes

Inbuilt condensate trap/siphon Inbuilt boiler frost protection

Yes

Yes

Two stage

Two stage

Yes

Yes

Yes

Zero compartment ventilation

Yes

Yes

Top (mm) (from top of boiler)

150

150

Side (mm)

20

20

Bottom (mm)

200

200

Front (mm)*

600

600

User display

Digital

Digital

Diagnostics

Advanced

Advanced

User adjustable CH temp control

Yes

Yes

Optional Programmer

Yes

Yes

Optional

Optional

Yes

Yes

Prefixing jig with DIN layout Optional rear piping kit

Yes

Yes

2 x 22mm

2 x 22mm

Max horizontal

10m

10m

Max horizontal

10m

10m

Max vertical

10m

10m

Max vertical

10m

10m

Max twin flue (total air + flue)

40m

40m

Max twin flue (total air + flue)

40m

40m

Yes

Yes

Yes

Yes

Integrated hydrobloc

The new Ultracom range is SEDBUK A rated and available as

20.0

Clearances

SEDBUK rating

44.5kg 5.0/28.2

User Interface

CH condensing Max output (kW)

41kg 5.0/18.6

Suitable for open-vent systems

'Continua' electronics

715 x 450 x 334

Pipes

Providing the complete system package

technology. We have kept all the great bits of the xi, like the stainless steel heat exchanger and extensive flueing options

Weight (packed)

Main heat exchanger type Construction

The Ultracom is based on 4th generation tried and tested

provides increased system control to the homeowner.

715 x 450 x 334

Optional Plume Management Kit

Water connections

Flues

This makes the Ultracom not only exceptionally reliable and easy to install, but also easier to program, better to look at and

Introducing the Ultracom

Casing dimensions (h w d)(mm)

CH output (kW) Min/Max Performance

boilers to replace the xi range.

Size

Glow-worm have developed a new generation of advanced

Installation

Appearance

most popular models need to move with the times. This is why

As a Glow-worm installer we will always support you and your

High Efficiency System

Suitable for sealed systems

As technology and customer needs develop over time even the

Confidence in Service

sxi

Range Product

Ultracom cover AW:Layout 1

Optional Plume Management Kit

throughout the installation and life of the appliance.

All Glow-worm products are designed to exacting industry standards, are individually tested to ensure reliability and come with 2 years parts and 1 year labour free warranty as standard with extended warranty options available.

Should you ever need technical help during installation or on a service call, we have a fully trained support team waiting to take your call 7 days a week, 364 days a years. They can either help you with technical information and fault finding over the phone

*This can be reduced to 5mm for removable panel

All our service engineers are Corgi registered and fully trained on all

help solve your problem.

Glow-worm models past and present. There are 200 engineers based all over the UK, each carrying over 1,500 different spare parts

(page 15), Condensate Pumps (page 15) and a brand new range of Glow-worm controls (pages 6, 7, 12 and 13) which are simple

or arrange for your local Glow-worm service engineer to visit and

Cylinders

Range Model

115

150

175

in their van enabling them to achieve and outstanding 97% first 200

250

300

time fix rate.

to fit and designed to talk to the Glow-worm boiler, giving you everything you need to complete the job.

Alternatively, if you want standard technical information such as

Appearance

installation manuals and flueing information and don’t want to spend time on the phone, visit our website at Standard capacity litres

115

150

175

200

250

300

Maximum water supply pressure bar

10

10

10

10

10

10

Maximum primary circuit pressure bar

2.5

2.5

2.5

2.5

2.5

2.5

Pressure reducing valve bar

3.5

3.5

3.5

3.5

3.5

3.5

T/P valve °C/bar

95/7.0

95/7.0

95/7.0

95/7.0

95/7.0

95/7.0

Net weight kg

28

30

33

39

44

49

Weight (full) kg

145

175

205

245

310

340

Height mm

969

1179

1339

1499

1789

2109

www.glow-worm.co.uk where you will find comprehensive technical information, solutions to common installation and system problems and advice on energy saving.

Simply call one of the following numbers for the service you need:

CYLINDER CONNECTIONS Cold mains inlet

22mm compression

Technical Advice:

01773 828300

DHW outlet

22mm compression

After Sales Service:

01773 828100

Balanced pressure cold water outlet

G3/4

Primary flow

22mm compression (on 2 port value)

Primary return

The Glow-worm service centre lines are open:

22mm compression

Electrical connections

230/240V,50Hz COIL SPECIFICATIONS

2

Heat up time min

20

21

23

26

30

35

Heat loss kWh

1.7

1.9

2.0

2.1

2.3

2.5

23

Monday to Friday

8:00am to 6:00pm

Saturday and Sunday

9:00am to 4:00pm

24


Ultracom cover AW:Layout 1

23/6/08

11:06

Page 1

Glow-worm Training Courses With so many changing regulations and new products, Glow-worm know how difficult it can be keeping up to date with all the information so that you can talk with knowledge and confidence to your customers and feel like you really

Training centres across the UK Glow-worm have 10 training centres across the UK:

understand the products you are working with.

1

Fife

2

Glasgow

This is why, Glow-worm provide hands-on training courses on all

3

Elland (near Leeds)

our product ranges and the latest regulations.

4

Belper (near Derby)

5

Norwich

6

Caerphilly

the country and each course only takes one day, so you get expert

7

Bristol

training with minimum time taken off of the job.

8

St Albans

9

Exeter

All training takes place at our specialist training centres around

The Ultracom Range of High Efficiency Condensing Boilers

1

2

3

Glow-worm training is delivered by fully qualified practitioners

10 Sittingbourne

4

in a relaxed and informal environment supported by full reference

5

materials and technical data sheets which you will take away with 6

you and we won’t let you go hungry as lunch and all refreshments are provided.

7

8 10

9

Course Title

The Ultracom Range

The Flexicom Range

Energy Efficiency for Domestic Heating

Duration

1 Day

1 Day

1 Day

Type of qualification

Manufacturer approved training

Manufacturer approved training

Certificate in Energy Efficiency for Domestic Heating

Course Overview

Full training on the Glow-worm Ultracom range of high efficiency condensing boilers

Full training on the Glow-worm Flexicom range of high efficiency condensing boilers

Up-to-date information and training on technical system design, installation and regulations

Course Content

• Product range overview

• Product range overview

• Why energy efficiency matters

• Product specification

• Product specification

• Building regulations now and in the future

• Installation requirements

• Installation requirements

• How to sell energy efficiency to your customer

• Flue and accessory options

• Flue and accessory options

• Condensing boiler myths

• Component overview

• Component overview

• Installations and avoiding common problems

• Component change and repair

• Component change and repair

• System design

• User controls

• User controls

• Controls

• Sequence of operation

• Sequence of operation

• Fault finding

• Fault finding

£35.25 per person (inclusive of VAT)

£35.25 per person (inclusive of VAT)

Price

Literature: 01773 596105 After Sales Service: 01773 828100

£141 per person (inclusive of VAT)

Technical Advice: 01773 828300

To book a training course at any of our venues today, contact us by phone, email or online via the Glow-worm website

Phone: 01773 596156 Nottingham Road, Belper, Derbys DE56 1JT

Email: training@glow-worm.co.uk Web: www.glow-worm.co.uk

www.glow-worm.co.uk

25 GWUltcoIns 03/08


Ultracom cover AW:Layout 1

23/6/08

11:06

Page 1

Glow-worm Training Courses With so many changing regulations and new products, Glow-worm know how difficult it can be keeping up to date with all the information so that you can talk with knowledge and confidence to your customers and feel like you really

Training centres across the UK Glow-worm have 10 training centres across the UK:

understand the products you are working with.

1

Fife

2

Glasgow

This is why, Glow-worm provide hands-on training courses on all

3

Elland (near Leeds)

our product ranges and the latest regulations.

4

Belper (near Derby)

5

Norwich

6

Caerphilly

the country and each course only takes one day, so you get expert

7

Bristol

training with minimum time taken off of the job.

8

St Albans

9

Exeter

All training takes place at our specialist training centres around

The Ultracom Range of High Efficiency Condensing Boilers

1

2

3

Glow-worm training is delivered by fully qualified practitioners

10 Sittingbourne

4

in a relaxed and informal environment supported by full reference

5

materials and technical data sheets which you will take away with 6

you and we won’t let you go hungry as lunch and all refreshments are provided.

7

8 10

9

Course Title

The Ultracom Range

The Flexicom Range

Energy Efficiency for Domestic Heating

Duration

1 Day

1 Day

1 Day

Type of qualification

Manufacturer approved training

Manufacturer approved training

Certificate in Energy Efficiency for Domestic Heating

Course Overview

Full training on the Glow-worm Ultracom range of high efficiency condensing boilers

Full training on the Glow-worm Flexicom range of high efficiency condensing boilers

Up-to-date information and training on technical system design, installation and regulations

Course Content

• Product range overview

• Product range overview

• Why energy efficiency matters

• Product specification

• Product specification

• Building regulations now and in the future

• Installation requirements

• Installation requirements

• How to sell energy efficiency to your customer

• Flue and accessory options

• Flue and accessory options

• Condensing boiler myths

• Component overview

• Component overview

• Installations and avoiding common problems

• Component change and repair

• Component change and repair

• System design

• User controls

• User controls

• Controls

• Sequence of operation

• Sequence of operation

• Fault finding

• Fault finding

£35.25 per person (inclusive of VAT)

£35.25 per person (inclusive of VAT)

Price

Literature: 01773 596105 After Sales Service: 01773 828100

£141 per person (inclusive of VAT)

Technical Advice: 01773 828300

To book a training course at any of our venues today, contact us by phone, email or online via the Glow-worm website

Phone: 01773 596156 Nottingham Road, Belper, Derbys DE56 1JT

Email: training@glow-worm.co.uk Web: www.glow-worm.co.uk

www.glow-worm.co.uk

25 GWUltcoIns 03/08


The Flexicom Range of High Efficiency Condensing Boilers


Glow-worm Flexicom Flexible and Compact To replace an old boiler or install a new one with the minimum of fuss, you need a boiler that will fit just about anywhere. That’s why Glow-worm created the Flexicom.

NEW!

Optional ‘glide down’ plug in timer Available for the Flexicom cx

The Flexicom has a direct rear flue and is so compact it fits inside a standard kitchen cupboard. The Flexicom gives you loads of siting flexibility, particularly useful when replacing a standard efficiency boiler with an existing direct rear flue or if space is a premium in the property you are working in.

The pull-out electrical connection block means that you don’t have to remove the front case during installation and the pre-fixing jig, upward piping frame and technical back-up provided by Glow-worm, should you ever need it, are all designed to make installation as easy as we can for you.

Available as a Combi, Open Vent or Sealed System boiler with a wide range of outputs, the Flexicom has the best possible rating for energy efficiency being SEDBUK A rated with a NOx class 5 rating and recommended by the Energy Saving Trust.

Amazingly flexible Available with a direct rear flue option

Surprisingly compact So small, it can fit inside a kitchen wall cupboard

Flexicom Amazingly flexible, surprisingly compact. So much more than High Efficiency. 2


Contents

• Flexicom cx Combination Boilers

4-5

• Flexicom cx Combi Controls

6-7

• Flexicom hx Open Vent Boilers

8-9

• Flexicom sx System Boilers

10-11

• Cylinder Range

12

• Accessories Plume Management Kit Condensate Pump

13

• Flue Options & Accessories

14-19

• Product Specification

20-21

• Confidence in Service

22

• Glow-worm Training Courses

23 Part L Compliant (Part J Scotland)

Society of British Gas Industries

3


Flexicom cx Combination Boilers

24|30|35kW

The Flexicom cx is ideal for small to medium sized homes, from

The Flexicom cx is ideal when replacing an old boiler, because it’s

apartments to 3 bed detached properties due to it’s flexibility of

small and the direct rear flue gives lots of siting flexibility.

installation and compact size which means you are able to fit it inside a standard kitchen cupboard*.

Available in 24, 30 & 35kW

models, the Flexicom cx provides

SEDBUK A

5 Second Hot Water Delivery**

Advanced Diagnostics

NOx Class 5

Inbuilt Frost Protection

Continua Electronics

Pre-Fixing Jig

Pullout Electrical Connections

Small Case Size

Rear Flue

excellent domestic hot water performance with a 5 second hot water delivery**. It is also recommended by the Energy Saving Trust for energy efficiency being SEDBUK A rated with a NOx class 5 rating - the best possible.

The Flexicom is incredibly easy to install with a pre-fixing jig and

*Sizes of kitchen cupboards may vary.

‘pull-out’ electrical connections block, which means you don’t have

Please check boiler and cupboard dimensions prior to installations.

to remove the front case during installation or commissioning.

Fits Standard Upward Kitchen Piping Frame Cupboard (Optional)

The onboard diagnostics provide superior serviceability and

flue options

Inbuilt Timer (Optional)

**Measured at a tap 1m from the boiler.

Glow-worm’s unique ‘Continua’© electronics allow the Flexicom cx to continue where others may fail due to system faults. 8m Max Horizontal Flue

4

8m Max Vertical Flue

20m Max Twin Flue

0.55m Max Direct Rear Flue


NEW Flexicom ‘glide down’ plug in timer A brand new development for the Flexicom cx is the simple but effective plug in timer. One simple push and the clock glides in to position. Set the time to your requirements and another gentle push hides the clock from view inside the base of the boiler. The Flexicom clock accessory simply clips in to this imaginatively designed, glide down casing and there is no need to remove the case to fit it. An optional extra on all Flexicom cx models, it

notes

provides the functionality of an electromechanical timer built in

• The boiler must be installed by a competent person in accordance with the rules in force in the United Kingdom.

without the need for external controls or extra wiring.

• The Flexicom cx high efficiency condensing combi boiler has been designed for use on a sealed system only. The boiler comes complete with pump and expansion vessel and safety discharge valve.

c

The only time the homeowner sees the timer is when they are setting it. At all other times it is tucked up neatly inside the case

• No secondary domestic hot water storage is needed.

so the Flexicom cx retains its stylish appearance.

dimensions (mm)

minimum clearances (mm)

87mm 280mm 149mm

Top Rear Flue

* Increase to 25mm clearance from combustible material.

390mm CL

† A removable compartment door can be placed at least 5mm in front of the appliance.

FLUE

Direct Rear Flue

#This can be reduced to 20mm if using a direct rear flue.

700mm Condensate Connection

CENTRAL HEATING DOMESTIC WATER GAS CONNECTION

19 (Gas & Domestic Water) 22.5 (Central Heating)

60 60 100 100 167.5

Visit www.glow-worm.co.uk to view and download technical data

5


Flexicom cx Combi Controls

Flexicom Combi Controls

Room temperature is kept totally constant with a Glow-worm control

Brand new from Glow-worm are the Climastat, Climapro and Climapro RF. This range of intelligent controls is totally compatible for use with the Flexicom cx and very easy to install.

The Climastat is a room stat which controls temperature and the Climapro and Climapro RF are programmable room thermostats which have two channels enabling your customer to set their hot water and central heating to come on either together or at totally different times of the day, 7 days a week.

All Glow-worm controls are intelligent. This means that

The Climastat, Climapro and Climapro RF all operate on low voltage

they talk to the Flexicom cx adding an extra level of intelligence to

and have simple wiring connections so there is no worry about

the modulation built into the boilers. This advanced level of

Part P compliance when installing a Glow-worm controller with a

intelligent modulation keeps the room temperature totally

Flexicom cx.

constant, providing better room comfort and makes the system more efficient.

6


Climastat Type: Room thermostat - temperature only Key features: • Intelligent control which talks directly to Flexicom cx • Provides increased, constant home comfort and better energy efficiencies • Can be used with optional plug in timer to provide a complete time and temperature control solution • Low voltage - no Part P worry • Simple and discreet 2 wire connection • Polarity not important • Easy to use

Climapro Type: Programmable room thermostat - time and temperature Key features: • Programmable room thermostat for remote time and temperature control of central heating • 24 hour or 7 day setting provides excellent control flexibility • Intelligent control which talks directly to Flexicom cx • Provides increased, constant home comfort and better energy efficiencies • Low voltage - no Part P worry • Simple and discreet 2 wire connection • Polarity not important • Easy to use

Climapro RF Type: Wireless programmable room thermostat - time and temperature Key features: Offering the same great features as the Climapro programmable room thermostat, except the Climapro RF is wireless, meaning that the controller talks to the boiler using radio frequency technology. This means there is no need for any wire to link the controller up to the boiler. No taking up flooring, no threading wires around the room - just a clean, tidy and easy installation with a receiver that wires directly to the Flexicom cx.

7


Flexicom hx Open Vent Boilers

12-35kW

Ideal for most homes, from apartments to 5 bedroom detached, the

The onboard diagnostics provide superior serviceability and

Flexicom hx provides a large supply of hot water through a compact

Glow-worm’s unique ‘Continua’© electronics allow the Flexicom hx

boiler that can fit inside a standard kitchen cupboard*.

to continue where others may fail due to system faults.

The Flexicom hx is SEDBUK A rated with a NOx class 5 rating, the best possible and is recommended by the Energy Saving Trust for energy efficiency. Available in 12kW, 15kW, 18kW, 24kW, 30kW and 35kW models, it is compatible with any indirect cylinder and header

SEDBUK A

Advanced Diagnostics

NOx Class 5

Pullout Electrical Connections

Small Case Size

Rear Flue

tank so it’s really easy to fit in an existing open vent system.

Inbuilt Continua Frost Protection Electronics

The Flexicom hx offers a direct rear flue option enabling you to install it just about anywhere, and the ‘pull-out’ electrical connections block means that you never have to remove the front case during installation and commissioning.

Fits Standard Kitchen Cupboard

*Sizes of kitchen cupboards may vary. Please check boiler and cupboard dimensions prior to installations.

TURN TO PAGE 12 for Glow-worm range of cylinders that compliment the Flexicom hx

8


dimensions (mm) 87mm 280mm 149mm

Top Rear Flue

375mm C L

RETURN FLOW

FLUE

Direct Rear Flue

600mm

Condense Drain Point

246.5mm

GAS

minimum clearances (mm)

* Increase to 25mm clearance from combustible material. † A removable compartment door can be placed at least 5mm in front of the appliance. #This can be reduced to 20mm if using a direct rear flue.

notes • The boiler must be installed by a competent person in accordance with the rules in force in the United Kingdom. • The Flexicom hx high efficiency condensing boiler has been designed for use on an open vented or sealed system. • Domestic hot water can be obtained using a hot water cylinder which must be a double feed (fully indirect) design.

Visit www.glow-worm.co.uk to view and download technical data

flue options

8m Max Horizontal Flue

8m Max Vertical Flue

20m Max Twin Flue

0.55m Max Direct Rear Flue

9


Flexicom sx System Boilers

18|30kW

Ideal for most homes, from apartments to 4 bedroom detached, the

The onboard diagnostics provide superior serviceability and

Flexicom sx provides superior heating performance together with

Glow-worm’s unique ‘Continua’© electronics allow the Flexicom sx

the power to heat water stored within a cylinder as part of a sealed

to continue where others may fail due to system faults.

system, all through a compact boiler that can fit inside a standard kitchen cupboard*. SEDBUK A

Advanced Diagnostics

NOx Class 5

Pre-Fixing Jig

Pullout Electrical Connections

Small Case Size

Available in 18kW and 30kW models, the Flexicom sx is compatible

Inbuilt Continua Frost Protection Electronics

with any indirect cylinder in an existing sealed system. It is also SEDBUK A rated with a NOx class 5 rating, the best possible and recommended by the Energy Saving Trust for energy efficiency.

Rear Flue

Fits Standard Kitchen Cupboard

The Flexicom sx offers a direct rear flue option meaning you can install it just about anywhere, and the ‘pull-out’ electrical connections block means that you never have to remove the front

Upward Piping Frame (Optional)

case during installation and commissioning. *Sizes of kitchen cupboards may vary. Please check boiler and cupboard dimensions prior to installations.

TURN TO PAGE 12 for Glow-worm range of cylinders that compliment the Flexicom sx

10


dimensions (mm) 87mm 280mm 149mm

Top Rear Flue

390mm CL

FLUE

Direct Rear Flue

700mm

Condensate Connection

CENTRAL HEATING

19 (Gas) 22.5 (Central Heating)

GAS CONNECTION

100 167.5

100

minimum clearances (mm)

notes

* Increase to 25mm clearance from combustible material.

• The boiler must be installed by a competent person in accordance with the rules in force in the United Kingdom.

† A removable compartment door can be placed at least 5mm in front of the appliance.

• The Flexicom sx high efficiency condensing system boiler has been designed for use on a sealed system only. The boiler comes complete with pump and expansion vessel and safety discharge valve.

#This can be reduced to 20mm if using a direct rear flue.

• Domestic hot water can be obtained using a hot water cylinder which must be a double feed (fully indirect) design.

Visit www.glow-worm.co.uk to view and download technical data

flue options

8m Max Horizontal Flue

8m Max Vertical Flue

20m Max Twin Flue

0.55m Max Direct Rear Flue

11


Cylinder Range

115-300 Litres

Unvented Stainless Steel Cylinders Glow-worm provides a wide range of mains-fed unvented hot

Height 2109mm Height 1789mm

Height 969mm

Height 1179mm

Height 1339mm

Height 1499mm

water cylinders that are designed to work with any UK boilers, not just the Glow-worm range, in open vent or sealed systems. 115 litres

Our cylinders are incredibly robust and built to last. Each

150 litres

175 litres

200 litres

250 litres

300 litres

All models are 600mm wide at the widest point

manufactured from high grade stainless steel, with laser welded seams and guaranteed against perforation of the steel shell for

Main features

25 years.

• High grade stainless steel cylinder with laser welded seams • Insulation meets CheSS best practice (as low as 1.7kWh/24hr)

But most importantly, all Glow-worm cylinders have excellent

• High recovery heating coil

insulation that achieves heat loss as low as 1.7kWh and a high

• High flow rates achievable working at 3.5bar pressure

recovery-heating coil that provides recovery in as little as 20

• External expansion vessel (supplied)

minutes.

• Expansion vessel wall mounting bracket • Simple front connection compression fittings

Available in six sizes 115, 150, 175, 200, 250 and 300 litres, they

• Back-up immersion heater on all models

are suitable for all sizes of property from small single bathroom up

• Covered controls and wiring box

to a large two bathroom property with ensuite shower room.

• Simple maintenance (no anode required)

12


Accessories Plume Management Kit

Condensate Pump

Plume is the vapour trail that

Unlike old standard efficiency boilers, High Efficiency Condensing

is seen coming from the front,

boilers produce water in the form of condensate as a by-product

back or sides of a house when

of operating more efficiently. This is a great benefit for the

the flue gas temperature

environment, but can make installation more difficult in places

drops below the dew point. It

with restricted access to a waste drain pipe, like the basement.

can happen with all boilers, but is more significant on

To remove this problem and enhance the siting flexibility of the

high efficiency condensing

Flexicom cx, hx and sx, Glow-worm have produced a condensate

boilers.

pump to collect the condensate from the boiler and pump it back into the waste system.

Plume is not harmful but can be viewed as unsightly and can potentially be a nuisance if it drifts across neighbours properties or public areas. This is why Glow-worm provides the Plume Management Kit.

The simple piping kit fits neatly onto the horizontal flue of any Glow-worm high efficiency boiler installed in the UK. The kit enables the plume to be exhausted further away from the flue duct, reducing the visual impact of the vapour trail.

The Plume Management Kit can also be used to overcome many more site issues. The kit can be extended to a maximum of 6m in length and can be directed around ledges and other obstacles to easily achieve the minimum clearance required on installation

The Glow-worm Condensate Pump is the smallest available in the

without having to do the costly and difficult job of relocating

UK, being smaller than a shoe box and operates at maximum

a boiler.

efficiency, with the reservoir pump discharging the condensate in one go when the fill level is reached rather than as a continuous

• Compatible with all Glow-worm Flexicom models

operation. In the unlikely event of the Condensate Pump becoming

• Siting on wall face or above the eaves of a building

too full, the overflow safety switch will shut the Flexicom down and

• Can be retro-fitted to any existing Glow-worm

the pump’s LED display will go red indicating a fault.

High Efficiency installation • Smallest condensate pump in the UK • Additional elbows, bends and 1-meter extensions available • Compatible with all Glow-worm Flexicom models • Simple push-fit connection • Vertical pump height up to 4m • Available in black or white to match rain water fittings • 6m discharge hose for connecting the pump to the waste water system • Over flow safety switch

13


Flueing Options & Accessories For each additional 90째 or 2 x 45째 bends fitted, the maximum flue

Horizontal Flue Options: Top Rear L Z

X

L = Flue length, measured from outside

length must be reduced by 1m.

wall face to centre line of flue outlet.

The vertical flue adaptor E is required for vertical flue connections

If L is less than 584mm then only the

to the boiler.

horizontal flue is required. If L is greater than

A A

C

D

584mm then extensions are required. If L is

C

C

less than 379mm then use horizontal top flue A2043400, which can be cut to suit a

D

minimum wall thickness of 75mm.

D

X = wall thickness.

D

A

E

Z = distance from centre line of flue outlet to inside wall face. The horizontal flue can be extended by up to 8m. The maximum flue Flueing examples using extensions and bends

length with extensions must not be exceeded (refer to L in table below).

A

L

Model

X (mm)

Max with Extensions

Min

Max

Z (mm)

8.73m

230

435

149

A Horizontal Telescopic Flue A2043600

Flexicom 24, 30 & 35cx Flexicom 12hx 15hx 18hx 24hx 30hx 35hx Flexicom 18sx 30sx

Horizontal Flue Accessories B D

C

F G E

B

C

45째 Bend 2000460485 (2 off)

90째 Bend 2000460484 (1 off)

F

G

Deflector Terminal Black 0020060582 White 0020060583

Black Terminal A2043700

D

E

0.5m Extension 2000460481 (1 off) or 1m Extension 2000460482 (1 off) or 2m Extension 2000460483 (1 off)

Vertical Flue Adaptor A2024600

Rear Flue Options The maximum flue length with

L = Flue length, measured from the rear of the boiler

L X

Y

to outside wall face.

extensions must not be exceeded

X = Wall thickness.

(refer to L in table below).

Rear Flue A2043500

Y = 28mm

14

Model

L Max

All models

550mm

X (mm) Min

Max

Description of part

75

512

Rear flue

Part Number

A2043500


Horizontal Flue Options: Top Side L

For each additional 90째 or 2 x 45째 bends fitted, the maximum

L = Flue length, measured from

flue length must be reduced by 1m.

outside wall face to centre line of flue

The vertical flue adaptor E is required for vertical flue connections to

outlet. If L is less than 584mm then

the boiler.

only the horizontal flue is required. If L is greater than 584mm then extensions are required. If L is less than

A

379mm then use horizontal top flue 5mm min

X

Y

A

A2043400, which can be cut to suit a Z

minimum wall thickness of 75mm.

D

C

X = wall thickness. Y = distance from the side of the boiler to the inside wall face

D

D

Z = distance from centre line of flue outlet to the side of the boiler.

A

C

DD

C

D

E

The horizontal flue can be extended by up to 8m. The maximum flue length with extensions must not be exceeded (refer to L in table below).

Flueing examples using extensions and bends

A

L

Model

X (m)

Max with Extensions

Flexicom 24, 30 & 35cx

8.73m

Flexicom 12hx 15hx 18hx 24hx 30hx 35hx

8.73m

Flexicom 18sx 30sx

8.73m

Min

Max

Z (mm)

A

154

359

220

left

204

409

170

right

156.5

361.5

217.5

left

216.5

421.5

157.5

right

154

359

220

left

204

409

170

right

Horizontal Telescopic Flue A2043600

Horizontal Flue Accessories B D

C

F G E

B

C

45째 Bend 2000460485 (2 off)

90째 Bend 2000460484 (1 off)

F

G

Deflector Terminal Black 0020060582 White 0020060583

Black Terminal A2043700

D

E

0.5m Extension 2000460481 (1 off) or 1m Extension 2000460482 (1 off) or 2m Extension 2000460483 (1 off)

Vertical Flue Adaptor A2024600

15


Flueing Options & Accessories Vertical Flue Options L = Flue length, measured from the top of the boiler to the

The vertical flue adaptor E

underside of the roof flashing.

is required for vertical flue

Maximum flue length is 8m plus vertical roof terminal.

connections to the boiler. 1040mm

The maximum flue length must not be exceeded (refer to L in table below).

Horizontal sections must have a

For each 90˚ or 2 x 45˚ bends fitted the maximum flue length must

continuous fall of at least 2.5°

be reduced by 1m.

(44mm/metre) back to the

Vertical flue options use the same 100mm diameter flue

boiler.

727mm

L

components as the horizontal flue options.

Model

L Max with Extensions

Description of Parts

8.73m

D 0.5m Extension (1 off) or D 1m Extension (1 off) or D 2m Extension (1 off) E Vertical Flue Adaptor F Vertical Roof Terminal

F D D

All models

E

Part Number 2000460481

2000460482

2000460483

A2024600 2000460480

Vertical Flue Accessories B C

H

B

D

C

D

E

F

45° Bend 2000460485 (2 off)

90° Bend 2000460484

0.5m Ext 2000460481 1m Ext 2000460482 2m Ext 2000460483

Vertical Flue Adaptor A2024600

Vertical Roof Terminal 2000460480

G

H

I

J

K

Pitched Roof Flashing 2000460479

Flat Roof Flashing 2000460478

Sliding Sleeve 2000460487

Fixing Bracket 2000460486 (5 off)

Telescopic Extension A2036900

I G K E F

16

J


F

F

Flueing examples using extensions and bends

D

D

C D

D

D

D

B

C E

E

Plume Management Kit

Maximum flue length (P) must not exceed 6 metres with a

The Plume Management Kit fits onto the

horizontal length of 2 metres.

horizontal flue and

allows the flue outlet to be raised by up to 6 metres. This ensures

For each additional 90° or 2 x 45° bends fitted, the maximum

that the flue gases are vented at higher level.

length must be reduced by 1m. A

The maximum permitted flue length (P) is measured from the Horizontal Telescopic Flue A2043600

centre line of the flue terminal to the top of the outlet terminal.

Model

P Min

Max

150mm

6m

T

Plume Management Kit A2044000 (Black) A2044100 (White)

T P

All models

S A

Plume Management Kit Accessories

A

B

E C

D

A

B

C

45° bend Black (2 off) A2044400

45° bend White (2 off) A2044500

90° bend Black A2044600

D

E

F

90° bend White A2044700

1 metre extension Black A2044200

1 metre extension White A2044300

F

17


Flueing Options & Accessories Twin Flue Options L = L1+ L2 Maximum available combined flue length (L1 air inlet

Air inlet and flue outlet terminals must be installed so that they are

and L2 flue outlet), measured from top of boiler (not including

exposed to external air.

terminals)

L2

Maximum flue length

The flue outlet must be above the air inlet if mounted vertically.

500mm

is 20m (L1+ L2) plus L1

L2

terminals.

Horizontal sections must have a continuous fall of at least 2.5° (44mm/metre) back to the boiler.

500mm Terminals

For each 90˚ or 2 x L1

45˚ bends fitted the

The minimum distance between flue and air terminals is 120mm

maximum flue length

(between terminal centres).

must

be

reduced

by 1m.

Twin Flue Adaptor Twin Flue Adaptor A2011000

K

i

ii

iii

Model

i (mm)

ii (mm)

iii (mm)

Flexicom cx range

100

120

170

Flexicom hx range

97.5

120

157.5

Flexicom sx range

100

120

170

FRONT VIEW

Option 1

Model

L = L1 air + L2 flue Max Combined Flue Length

Description of Parts

F

F Vertical Roof Terminal S L

L O

L

L O L L

18

K

All models

20m

Part Number 2000460480

K Twin Flue Adaptor

A2011000

L 1m Extension (1 off)

A2011100

O 45° Bend (2 off)

A2011300

S Twin Pipe to Concentric Adaptor

A2011600


Twin Flue Options L = L1 air + L2 flue Max Combined Flue Length

Description of Parts

Part Number

F

F Vertical Roof Terminal

2000460480

R

K Twin Flue Adaptor

A2011000

Model

Option 2

L

L 1m Extension (1 off) N 90° Bend (1 off) P Horizontal Terminal

L All models

N L

20m

L

P L

K

N

L = L1 air + L2 flue Max combined flue length

Model

Option 3

L

P

All models

L

A2011200

A2011500

Description of Parts

Part Number

K Twin Flue Adaptor

A2011000

L

N

A2011400

R Single Pipe Adaptor

P

L

A2011100

L 1m Extension (1 off)

20m

A2011100 A2011400

N 90° Bend (1 off)

K

A2011200

P Horizontal Terminal

Twin Flue Accessories F

G

H

J

K

L

Vertical Roof Terminal 2000460480

Pitched Roof Flashing 2000460479

Flat Roof Flashing 2000460478

Ø 100mm Fixing Bracket 2000460486 (5 off)

Twin Flue Adaptor A2011000

1m Extension A2011100

M

N

O

P

R

S

Ø 80mm Fixing Bracket A2012800 (5 off)

90° Bend A2011400

45° Bend A2011300 (2 off)

Horizontal Terminal A2011200

Single Pipe Adaptor A2011500

Twin Pipe to Concentric Adaptor A2011600

G P K

R

H

J M S

O

F N

L

19


Flexicom cx|hx

High Efficiency Combi Flexicom 24cx

High Efficiency Combi Flexicom 30cx

High Efficiency Combi Flexicom 35cx

Casing dimensions (h w d)(mm) 700 x 390 x 280 Weight (lift) 36kg CH output (kW) Min/Max 9.3/18.0 DHW output (kW) Min/Max 9.3/25.1 CH condensing Max output (kW) 18.8 DHW flow rate 1/min. 35째C rise) 9.85 DHW response 5 seconds SEDBUK rating A SEDBUK % 90.3 NOx class 5 (natural gas) Yes Adjustable to LPG No Main heat exchanger type Cast Heat exchanger material Aluminium Burner type Pre-mixed Fully modulating Yes DHW plate heat exchanger Yes Integrated hydrobloc Yes

700 x 390 x 280 36kg 9.3/24.0 9.3/30.0 24.9 12.3 5 seconds A 90.0 Yes No Cast Aluminium Pre-mixed Yes Yes Yes

700 x 390 x 280 36kg 9.3/30.0 9.3/35.0 31.0 14.4 5 seconds A 90.2 Yes No Cast Aluminium Pre-mixed Yes Yes Yes

Type

Construction

Clearances User Interface Pipes

Performance

Size

Appearance

Installation

Model

Product

Flexicom cx

Range

Flues

Product

Product Specifications

Flexicom cx

Range Type Model Suitable for sealed systems Suitable for open-vent systems Filling loop Flow restrictor Inbuilt system bypass Inbuilt condensate trap/siphon Inbuilt boiler frost protection 'Continua' electronics Zero compartment ventilation Top (mm) (from top of boiler) Side (mm) Bottom (mm) Front (mm)* User display Diagnostics User adjustable CH temp control User adjustable DHW temp control Optional Programmer Prefixing jig with DIN layout Optional spacing frame Water connections Max horizontal Max vertical Max twin flue (total air + flue) Max Direct Rear Flue Optional Plume Management Kit

High Efficiency Combi Flexicom 24cx Yes No Integral Yes 8.7 l/min Yes automatic Yes Two stage Yes Yes 150 5 150 600 2 digit LCD Advanced Yes Yes Yes Yes Yes 2 x 22mm 2 x 15mm 8m 8m 20m 0.55m Yes

High Efficiency Combi Flexicom 30cx Yes No Integral Yes 11.7 l/min Yes automatic Yes Two stage Yes Yes 150 5 150 600 2 digit LCD Advanced Yes Yes Yes Yes Yes 2 x 22mm 2 x 15mm 8m 8m 20m 0.55m Yes

High Efficiency Combi Flexicom 35cx Yes No Integral Yes 14 l/mn Yes automatic Yes Two stage Yes Yes 150 5 150 600 2 digit LCD Advanced Yes Yes Yes Yes Yes 2 x 22mm 2 x 15mm 8m 8m 20m 0.55m Yes

Flexicom hx

Range

Model

High Efficiency Open Vent Flexicom 12hx

High Efficiency Open Vent Flexicom 15hx

High Efficiency Open Vent Flexicom 18hx

High Efficiency Open Vent Flexicom 24hx

High Efficiency Open Vent Flexicom 30hx

High Efficiency Open Vent Flexicom 35hx

Casing dimensions (h w d)(mm)

600 x 375 x 280

600 x 375 x 280

600 x 375 x 280

600 x 375 x 280

600 x 375 x 280

600 x 375 x 280

25kg

25kg

25kg

25kg

25kg

25kg

9.3/12.0

9.3/15.0

9.3/18.0

9.3/24.0

9.3/30.0

9.3/35.0

12.8

15.8

18.8

24.8

31.0

36.0

A

A

A

A

A

A

90.7

90.5

90.4

90.3

90.0

90.3

NOx class 5 (natural gas)

Yes

Yes

Yes

Yes

Yes

Yes

Adjustable to LPG

No

No

No

No

No

No

Main heat exchanger type

Cast

Cast

Cast

Cast

Cast

Cast

Heat exchanger material

Aluminium

Aluminium

Aluminium

Aluminium

Aluminium

Aluminium

Burner type

Pre-mixed

Pre-mixed

Pre-mixed

Pre-mixed

Pre-mixed

Pre-mixed

Fully modulating

Yes

Yes

Yes

Yes

Yes

Yes

Suitable for sealed systems

Yes

Yes

Yes

Yes

Yes

Yes

Suitable for open-vent systems

Yes

Yes

Yes

Yes

Yes

Yes

Inbuilt condensate trap/siphon

Yes

Yes

Yes

Yes

Yes

Yes

Two stage

Two stage

Two stage

Two stage

Two stage

Two stage

'Continua' electronics

Yes

Yes

Yes

Yes

Yes

Yes

Zero compartment ventilation

Yes

Yes

Yes

Yes

Yes

Yes

Top (mm) (from top of boiler)

150

150

150

150

150

150

Type

Size

Appearance

Product

*This can be reduced to 5mm for removable panel

Weight (lift)

User interface Clearances

Installation

Construction

Performance

CH output (kW) Min/Max

Flues

Pipes

CH condensing Max output (kW) SEDBUK rating SEDBUK %

Inbuilt boiler frost protection

Side (mm) Bottom (mm)

5

5

5

5

5

150

150

150

150

150

Front (mm)*

600

600

600

600

600

600

User display

2 digit LCD

2 digit LCD

2 digit LCD

2 digit LCD

2 digit LCD

2 digit LCD

Diagnostics

Advanced

Advanced

Advanced

Advanced

Advanced

Advanced

User adjustable CH temp control

Yes

Yes

Yes

Yes

Yes

Yes

Optional Programmer

No

No

No

No

No

No

2 x 22mm

2 x 22mm

2 x 22mm

2 x 22mm

2 x 22mm

2 x 22mm

Max horizontal

8m

8m

8m

8m

8m

8m

Max vertical

8m

8m

8m

8m

8m

8m

Max twin flue (total air + flue)

20m

20m

20m

20m

20m

20m

0.55m

0.55m

0.55m

0.55m

0.55m

0.55m

Yes

Yes

Yes

Yes

Yes

Yes

Water connections

Max Direct Rear Flue Optional Plume Management Kit *This can be reduced to 5mm for removable panel

20

5 150


Flexicom sx|Cylinders

Product Specifications Flexicom sx

Flexicom 18sx

Flexicom 30sx

SEDBUK rating SEDBUK % NOx class 5 (natural gas)

36kg 9.3/30.0

18.8

31.0

A

A

90.3

90.1

Yes

Yes

User Interface Clearances

Performance

CH condensing Max output (kW)

36kg 9.3/18.0

Pipes

Weight (lift)

700 x 390 x 280

Type

High Efficiency System

High Efficiency System

Model

Flexicom 18sx

Flexicom 30sx

Suitable for sealed systems

Yes

Yes

Suitable for open-vent systems

No

No

Yes automatic

Yes automatic

Inbuilt system bypass Inbuilt condensate trap/siphon

Yes

Yes

Two stage

Two stage

'Continua' electronics

Yes

Yes

Zero compartment ventilation

Yes

Yes

Top (mm) (from top of boiler)

150

150

Inbuilt boiler frost protection

Side (mm) Bottom (mm)

5

5

150

150

Front (mm)*

600

600

User display

2 digit LCD

2 digit LCD

Diagnostics

Advanced

Advanced

User adjustable CH temp control

Yes

Yes

Optional Programmer

No

No

Prefixing jig with DIN layout

Yes

Yes

Optional spacing frame Water connections

Yes

Yes

2 x 22mm

2 x 22mm 8m

Adjustable to LPG

No

No

Max horizontal

8m

Main heat exchanger type

Cast

Cast

Max vertical

8m

8m

Heat exchanger material

Aluminium

Aluminium

Max twin flue (total air + flue)

20m

20m

Burner type

Pre-mixed

Pre-mixed

0.55m

0.55m

Yes

Yes

Yes

Yes

Fully modulating

Flues

Size

700 x 390 x 280

CH output (kW) Min/Max

Construction

Product

Model

Installation

Type

High Efficiency System

Casing dimensions (h w d)(mm)

Flexicom sx

Range

High Efficiency System

Appearance

Product

Range

Max Direct Rear Flue Optional Plume Management Kit

*This can be reduced to 5mm for removable panel

Cylinders

Range 115

150

175

200

250

300

Standard capacity litres

115

150

175

200

250

300

Maximum water supply pressure bar

10

10

10

10

10

10

Maximum primary circuit pressure bar

2.5

2.5

2.5

2.5

2.5

2.5

Model

Appearance

Pressure reducing valve bar T/P valve 째C/bar

3.5

3.5

3.5

3.5

3.5

3.5

95/7.0

95/7.0

95/7.0

95/7.0

95/7.0

95/7.0

Net weight kg

28

30

33

39

44

49

Weight (full) kg

145

175

205

245

310

340

Height mm

969

1179

1339

1499

1789

2109

CYLINDER CONNECTIONS Cold mains inlet

22mm compression

DHW outlet

22mm compression

Balanced pressure cold water outlet

22mm compression

Primary flow

22mm compression (on 2 port value)

Primary return

22mm compression

Electrical connections

230/240V,50Hz COIL SPECIFICATIONS

Heat up time

23

25

26

30

38

49

Recovery time (mins)

20

21

23

27

33

44

19.3

19.3

22

22

26

26

Coil Rating kW

21


Confidence in Service As a Glow-worm installer we will always support you and your customer with technical help and after sales support online, over the phone and on the road, 7 days a week, 364 days a year, throughout the installation and life of the appliance.

All Glow-worm products are designed to exacting industry standards, are individually tested and come with 2 years parts and 1 year labour free warranty as standard with extended warranty options available.

Should you ever need technical help during installation or on a service call, we have a fully trained support team waiting to take your call. They can either help you with technical information and fault finding over the phone or arrange for your local Glow-worm service engineer to visit and help solve your problem. All our service engineers are Corgi registered and fully trained on all Glow-worm models past and present. There are 200 engineers based all over the UK, each carrying over 1,500 different spare parts in their van enabling them to achieve and outstanding 97% first time fix rate.

Alternatively, if you want standard technical information such as installation manuals and flueing information and don’t want to spend time on the phone, visit our website at www.glow-worm.co.uk where you will find comprehensive technical information, solutions to common installation and system problems and advice on energy saving.

Simply call one of the following numbers for the service you need:

Technical Advice:

01773 828300

After Sales Service:

01773 828100

The Glow-worm service centre lines are open:

22

Monday to Friday

8:00am to 6:00pm

Saturday and Sunday

9:00am to 4:00pm


Glow-worm Training Courses With so many changing regulations and new products, Glow-worm know how difficult it can be keeping up to date so that you can talk with knowledge and confidence to your

Training centres across the UK

customers and feel like you really understand the products you are

Glow-worm have 10 training centres across the UK: 1

Fife

2

Glasgow

This is why, Glow-worm provide hands-on training courses on all

3

Elland (near Leeds)

our product ranges and the latest regulations.

4

Belper (near Derby)

5

Norwich

6

Caerphilly

country and each course only takes one day, so you get expert

7

Bristol

training with minimum time taken off of the job.

8

St Albans

9

Exeter

working with.

All training takes place at our specialist training centres around the

1

2

3

Glow-worm training is delivered by fully qualified practitioners in

10 Sittingbourne

4

a relaxed and informal environment supported by full reference

5

materials and technical data sheets which you will take away with

6

7

8 10

you and we won’t let you go hungry as lunch and all refreshments 9

are provided.

Course Title

The Ultracom Range

The Flexicom Range

Energy Efficiency for Domestic Heating

Duration

1 Day

1 Day

1 Day

Type of qualification

Manufacturer approved training

Manufacturer approved training

Certificate in Energy Efficiency for Domestic Heating

Course Overview

Full training on the Glow-worm Ultracom range of high efficiency condensing boilers

Full training on the Glow-worm Flexicom range of high efficiency condensing boilers

Up-to-date information and training on technical system design, installation and regulations

Course Content

• Product range overview

• Product range overview

• Why energy efficiency matters

• Product specification

• Product specification

• Building regulations now and in the future

• Installation requirements

• Installation requirements

• How to sell energy efficiency to your customer

• Flue and accessory options

• Flue and accessory options

• Condensing boiler myths

• Component overview

• Component overview

• Installations and avoiding common problems

Price

• Component change and repair

• Component change and repair

• System design

• User controls

• User controls

• Controls

• Sequence of operation

• Sequence of operation

• Fault finding

• Fault finding

£35.25 per person (inclusive of VAT)

£35.25 per person (inclusive of VAT)

£141 per person (inclusive of VAT)

To book a training course at any of our venues today, contact us by phone, email or online via the Glow-worm website

Phone: 01773 596156 Email: training@glow-worm.co.uk Web: www.glow-worm.co.uk

23


Literature: 01773 596105 After Sales Service: 01773 828100 Technical Advice: 01773 828300

Nottingham Road, Belper, Derbys DE56 1JT www.glow-worm.co.uk

GWFlexIns 03/08


Ultrapower sxi High Efficiency System Store 100|170 Ltr


Ultrapower sxi High Efficiency System Store 100|170 Ltr

30kW High Performance System Store

In addition to the impressive hot water delivery the Ultrapower sxi is very easy for the householder to use thanks to the intuitive back lit digital display, which incorporates a built in 2 channel, 7 day

The new Ultrapower sxi floor standing High Efficiency boiler has

programmer.

been designed for the larger new build property. It provides endless hot water on demand thanks to the innovative shift load

170

SEDBUK A

5 Second Hot Water Delivery*

Advanced Diagnostics

Delivers up to 170 litres of Hot Water

NOx Class 5

Inbuilt Frost Protection

LPG Compatible

Continua Electronics

Pre-Fixing Jig

Pullout Electrical Connections

Inbuilt programmer

Back Up Immersion Heater

storage system. Available in two models 100 and 170 litres, the Ultrapower sxi generates hot water whenever a tap is turned on and by drawing on the internal storage system at the same time it can rapidly deliver up to 170 litres of hot water.

Fitted as standard is an built-in bypass, filling loop, 2 stage frost protection and anti seizure controls. Extensive flueing options are available, and the Ultrapower sxi is also fully compatible with both the Glow-worm Plume Management Kit and Condensate Pump.

*Measured at a tap 1 metre from the boiler.

TURN TO PAGE 5 for Glow-worm controls, designed for the Ultrapower sxi

2


Ultrapower sxi High Efficiency System Store

The Ultrapower sxi also utilises a much smaller hot water cylinder than a conventional system boiler, but because the boiler

The impressive hot water performance of the Ultrapower sxi is

recharges the cylinder as the hot water is being drawn off, it

achieved thanks to its innovative storage system which allows

means the Ultrapower sxi provides the same hot water

the generation of endless hot water on demand.

performance as a much larger indirect cylinder.

Unlike an indirect cylinder the Ultrapower sxi heats the water

Another major advantage is that unlike an indirect cylinder, once

stored in its cylinder directly, resulting in a much faster reheat

the hot water store of the Ultrapower sxi has been depleted the

time compared to that of a conventional indirect cylinder.

boiler operates as a normal combi, which means that the homeowner never runs out of hot water.

Ultrapower sxi store charging process

2 Min

4 Min

6 Min

8 Min

10 Min

The Ultrapower sxi re-heat time is approximately 10 minutes for the 100 sxi and 17 minutes for the 170 sxi.

Hot Water Performance

True on demand heating and hot water from a Combi

As hot water is drawn from the store of the Ultrapower sxi it is automatically replaced by the boiler, by doing this the Ultrapower sxi can provide the equivalent hot water performance as a much larger conventional indirect coil cylinder.

Stylishly with

an

designed orange

back-lit display, the inbuilt controls of the Ultrapower sxi provide technically advanced inbuilt system control.

The adaptable inbuilt programmer provides 7 day or 24-hour, single or two channel control for the central heating and hot water pre-heat function. The simple push button controls, cut & paste and advance functionality mean that it takes seconds to set and alter any programmes, providing the homeowner with as much or as little flexibility as they need.

3


Dimensions & Clearances dimensions (mm) 600mm

575mm

145mm

106.5mm

1331mm (100sxi)

1260mm (100sxi)

1591mm (170sxi)

1520mm (170sxi)

minimum clearances (mm)

notes • This boiler must be installed by a competent person in

accordance with the rules in force in the United Kingdom.

• No secondary domestic hot water storage is needed.

†600mm

• When domestic hot water is required, the heat exchanger

heats the mains cold water directly, ensuring a rapid response time from turning on a tap to a continuous flow of hot water.

150mm

*5mm • In areas where the water hardness is more than 200mg/l, it is

recommended that a proprietary water conditioner be fitted in the cold water supply to the boiler. A non-return valve must be fitted to precede the water conditioner supply.

5mm

5mm Visit www.glow-worm.co.uk to view and download technical data

flue options

* Increase to 25mm clearance from combustible material. † A removable compartment door can be placed at least 5mm in front of the appliance.

4

8m Max Horizontal Flue

12m Max Vertical Flue

40m Max Twin Flue


Ultrapower sxi Controls Introducing the Climastat, Climapro and Climapro RF

Climastat Type: Room thermostat - temperature only Key features:

The Climastat, Climapro and Climapro RF are Glow-worm’s brand new range of intelligent controls, each being totally compatible with the Ultrapower sxi. Whether you are adding controls to the

• Intelligent control provides increased consistency of home comfort and better energy efficiencies • Low voltage - no Part P worry

Ultrapower sxi because it is difficult for the user to reach or • Simple & discreet 2 wire connection providing extra control and functionality, Glow-worm have the totally compatible, easy to install solution.

• Polarity not important • Easy to use

Totally intelligent controls All Glow-worm controls are intelligent. This means that Glow-worm controls talk to the Ultrapower sxi adding an extra level

• Fully compatible outdoor sensor available from Glow-worm

Climapro Type: Programmable room thermostat - time and temperature

of intelligence to the modulation built into the boiler.

Key features:

This advanced level of intelligent modulation keeps the room

• Intelligent temperature control provides increased consistency of home comfort and better energy efficiencies

temperature totally constant, providing better room comfort and makes the system more efficient.

• Programmable roomstat for remote control of central heating • 2 channel functionality can be enabled for timed combi pre-heat

Room temperature is kept totally constant with a Glow-worm control

• Low voltage - no Part P worry • Simple & discreet 2 wire connection • Polarity not important • 24 hour or 7 day setting • Easy to use • Fully compatible outdoor sensor available from Glow-worm

Climapro RF Type: Wireless programmable room thermostat - time and temperature Key features: Offering the same key features as the Climapro, except the Climapro RF is wireless, meaning that the control talks to the boiler using When used with an Ultrapower sxi, the Glow-worm control

radio frequency technology. Therefore there is no need for any wires

automatically overrides the inbuilt digital control so there is no

to link up the Climapro RF to the boiler.

need to disable it. All controls use 24V power supply and a simple wiring connections, so there is no requirement for Part P when

No taking up flooring, no threading wires

installing a Glow-worm control with an Ultrapower sxi.

around the room, just clean, tidy, easy to install with a receiver that wires to the Ultrapower sxi.

5


Product Specifications

170sxi

1260 x 575 x 600

1520 x 575 x 600

Weight (boiler module lift) (kg)

50.5

50.5

Weight (tank module lift) (kg)

39.0

48.0

Top (mm)

150

150

Side (mm)

5

5

600

600

CH output (kW) Min/Max

8.7 / 24.4

8.7 / 24.4

DHW output (kW) Min/Max

8.7 / 31.0

8.7 / 31.0

Max DHW flow rate (l/min@2bar)

36

36

DHW flow rate (l/min, 35°C rise)

12.5

12.5

Front (mm)*

Volume of DHW produced (l)

100

170

DHW response

5 seconds

5 seconds

SEDBUK rating

A

A

Yes

Suitable for open-vent systems

No

Filling loop

Yes

Flow restrictor

No

Inbuilt system bypass

Yes

Inbuilt condensate trap/siphon

Yes

Inbuilt boiler frost protection

Yes

'Continua' electronics

Yes

Zero compartment ventilation

Yes

User display

Digital

Diagnostics

Advanced

User adjustable CH temp control

Yes

User adjustable DHW temp control

Yes

'Eco' setting on DHW

Yes

91.1

91.1

Programmer

Built-in 7 day two channel

Yes

Yes

Pre-fixing jig

Yes

Adjustable to LPG

Yes

Yes

Coiled tube

Coiled tube

Stainless steel

Stainless steel

Pre-mixed

Pre-mixed

Fully modulating

Yes

Yes

DHW plate heat exchanger

Yes

Yes

Integrated hydrobloc

Yes

Yes

Main heat exchanger type Construction

Suitable for sealed systems

NOx class 5 (natural gas)

SEDBUK %

Heat exchanger material Burner type

Pipes

Performance

Clearances

Size

Casing dimensions (h w d) (mm)

100sxi & 170sxi

Models

Installation

100sxi

Appearance

Models

High Performance System Store

User interface

Type

Ultrapower sxi

Flues

Product

Range

Water connections (mm)

4 x 22

Max horizontal

8.0m

Max vertical

12.0m

Max twin flue (total air + flue)

40.0m

Optional Plume Management Kit

Yes

* This can be reduced to 5mm for a removable panel.

Plume Management Kit

Model

Plume Management Kit A2044000 (Black) A2044100 (White)

P Min

Max

150mm

6m

T

A specifically designed Plume Management Kit is now available Ultrapower 100sxi 170sxi

T

for the Ultrapower sxi from Glow-worm to solve the problem of

P

S

pluming and make installation easier. It is possible to use them

A

on any and every domestic boiler site where a high efficiency boiler is installed.

Plume Management Kit Accessories A A

C

6

B

D

E

F

B

45° bend Black 45° bend White (2 off) (2 off) A2044400 A2044500

C 90° bend Black A2044600

D

E

F

90° bend White A2044700

1 metre extension Black A2044200

1 metre extension White A2044300


Flueing Options & Accessories Horizontal Flue Options: Top Rear L X

L = Flue length, measured from

Z

outside wall face to centre line of flue

Model

L Max with X (mm) Extensions Min Max

A Horizontal Telescopic

Z

Flue A2043600

A

outlet. If L is less than 589mm then Ultrapower 100sxi 170sxi

only the horizontal flue is required. If L is greater than 589mm then

8m

239

444

145

extensions are required. If L is less than 384mm then use horizontal top flue A2043400, which can be cut to

Horizontal Flue Accessories

suit a minimum wall thickness of C

D

E

90째 Bend 2000460484 (1 off)

0.5m Extension 2000460481 (1 off) or 1m Extension 2000460482 (1 off) or 2m Extension 2000460483 (1 off)

Vertical Flue Adaptor A2024600

B

75mm.

B

X = wall thickness.

C

D

Z = distance from centre line of flue

45째 Bend 2000460485 (2 off)

outlet to inside wall face. E

The horizontal flue can be extended by up to 8m. The maximum flue length with extensions must not be exceeded (refer to L in table to the right). For each additional 90째 or 2 x 45째 bends fitted, the maximum flue

A

C

A

C

D

length must be reduced by 1m. The vertical flue adaptor E is required for vertical flue connections

D

to the boiler.

C

E

A D

D

Horizontal Flue Options: Top Side L

L = Flue length, measured from outside wall face to centre line of flue outlet. If L is less than 589mm then only the horizontal flue is required. If L is greater than 589mm then extensions are required. If L is less than 384mm then use horizontal top flue A2043400, which can be cut to suit a minimum wall thickness of 75mm. X = wall thickness. Y = distance from the side of the boiler to the inside wall face

X

5mm min Y

Z = distance from centre line of flue outlet to the side of the boiler. Z

7


Flueing Options & Accessories The horizontal flue can be extended by up to 8m. The maximum flue

length

with

extensions

must

not

be

exceeded

(refer to L in table below) For each additional 90° or 2 x 45° bends fitted, the maximum flue

A

length must be reduced by 1m. The vertical flue adaptor E is required for vertical flue connections

D

A

C

to the boiler.

A

DD

C E

C X (mm) Min Max

L Max with

Model

Extensions

Z

A

Horizontal Telescopic Flue A2043600

D D Ultrapower 100sxi 170sxi

-

190

394

Left

198

403

181

Right

D

8m

Vertical Flue Options

1040mm

L = Flue length, measured from the top

Horizontal sections must have a continuous

of the boiler to the underside of the roof

fall of at least 2.5° (44mm/metre) back to the boiler.

flashing. Maximum flue length is 12m

Model

L Max with Extensions

Description of Parts

12m

D 0.5m Extension (1 off) or D 1m Extension (1 off) or D 2m Extension (1 off) E Vertical Flue Adaptor F Vertical Roof Terminal

Part Number

F

plus vertical roof terminal. 727mm

The maximum flue length must not be D

exceeded (refer to L in table opposite). L

D

For each 90˚ or 2 x 45˚ bends fitted the

E Ultrapower 100sxi 170sxi

maximum flue length must be reduced by 1m. Vertical flue options use the same 100mm diameter flue components as the

2000460481

2000460482

2000460483

A2024600

2000460480

horizontal flue options. The vertical flue adaptor E is required for vertical flue connections to the

F

F

boiler.

D

Vertical Flue Accessories B C

H

B

D I

45° Bend (2 off) 2000460485

C

D

90° Bend 2000460484

0.5m Ext 2000460481 1m Ext 2000460482 2m Ext 2000460483

G K E J

F

8

E

F

G

Vertical Flue Adaptor A2024600

Vertical Roof Terminal 2000460480

Pitched Roof Flashing 2000460479

J

K

H

I

Flat Roof Flashing 2000460478

Sliding Sleeve 2000460487

Fixing Bracket Telescopic Extension (5 off) 2000460486 A2036900

D D C

D

C

D

D B C E


Flueing Options & Accessories are exposed to external air.

Twin Flue Options

L2

L = L1+ L2 Maximum available combined flue length

The flue outlet must be above the

(L1 air inlet and L2 flue outlet), measured from top of boiler (not

air inlet if mounted vertically.

including terminals)

Horizontal sections must have a

Maximum flue length is 40m (L1+ L2) plus terminals.

continuous fall of at least 2.5°

For each 90˚ or 2 x 45˚ bends fitted the maximum flue length

(44mm/metre) back to the boiler.

must be reduced by 1m.

The minimum distance between

Air inlet and flue outlet terminals must be installed so that they

flue and air terminals is 120mm

Twin Flue Adaptor

(between terminal centres).

K Twin Flue Adaptor A2011000 i

ii

Model

i(mm)

ii(mm)

500mm

500mm Terminals L1

iii(mm)

Option 3

iii

Ultrapower 100sxi 170sxi

274

120

181 Model

FRONT VIEW

N F Model

L = L1 air + L2 flue Max Combined Flue Length

N

Part Number

L

P Ultrapower 100sxi 170sxi

L

S

40m

K L

F Vertical Roof Terminal

L O L Ultrapower 100sxi 170sxi

O L

40m

K

L

2000460480

K Twin Flue Adaptor

A2011000

L 1m Extension (1 off)

A2011100

O 45° Bend (2 off)

A2011300

S Twin Pipe to Concentric Adaptor

Vertical Roof Terminal 2000460480

H

A2011600

Model

L = L1 air + L2 flue Max Combined Flue Length

Description of Parts

N

M

L L N L L

K

L

Part Number

R

K

A2011000

L 1m Extension (1 off)

A2011100

N 90° Bend (1 off)

A2011400

P Horizontal Terminal

A2011200

G

H

J

Pitched Ø 100mm Flat Roof Fixing Bracket Roof Flashing Flashing 2000460486 2000460478 2000460479 (5 off)

L

M

N

K

F

L

K Twin Flue Adaptor

G

F

J

P

Part Number

Twin Flue Accessories F

Option 2

Description of Parts

P

L Description of Parts

L = L1 air + L2 flue Max Combined Flue Length

L

Option 1

L

L2

L1

Ultrapower 100sxi 170sxi

40m

P

F Vertical Roof Terminal

2000460480

K Twin Flue Adaptor

A2011000

L 1m Extension (1 off) N 90° Bend (1 off) P Horizontal Terminal R Single Pipe Adaptor

Twin Flue Adaptor A2011000

Ø 80mm 1m Extension Fixing Bracket A2011100 A2012800 (5 off)

90° Bend A2011400

O O

P

R

S

45° Bend A2011300 (2 off)

Horizontal Terminal A2011200

Single Pipe Adaptor A2011500

Twin Pipe to Concentric Adaptor A2011600

R S

A2011100

A2011400

A2011200

A2011500

9


Glow-worm Design Glow-worm offer a complete Heating Design Service to suit your individual site development requirements.

Already tested and proven by many of the major national house builders, Glow-worm’s comprehensive Heating Design Service ensures cost effective, efficient and high quality design solutions backed by full indemnity cover.

On receipt of your house type drawings, elevations and floor layouts, the dedicated heating designer carries out heat loss calculations and provides required boiler output, a full radiator schedule, complete materials specification and an equipment schedule tailored to suit your needs. When completed, we provide you with a personalised design booklet, which includes the proposed heating design layout, schematic drawings, boiler technical data sheets and boiler wiring diagrams.

Glow-worm’s Heating Design Service uses the latest Autocad computer software and provides a quick and reliable turnaround for design service requests at all times.

If you require further information about our Heating Design Service contact your local Specification Manager or call Glow-worm direct on 01773 824639.

10


Confidence in Service As a Glow-worm customer we will always support you with technical help and after sales support online, over the phone and on the road, 7 days a week, 364 days a year, throughout the installation and life of the appliance.

All Glow-worm products are designed to exacting industry standards, are individually tested and come with 2 years parts and 1 year labour free warranty as standard with extended warranty options available.

Should you ever need technical help during specification installation or afterwards, we have a fully trained support team waiting to take your call. They can either help you with technical information and fault finding over the phone or arrange for your local Glow-worm service engineer to visit and help solve your problem.

All our service engineers are Corgi registered and fully trained on all Glow-worm models past and present. There are 200 engineers based all over the UK, each carrying over 1,500 different spare

Ultrapower sxi High Efficiency System Store 100|170 Ltr

parts in their van enabling them to achieve and outstanding 97% first time fix rate.

The new Ultrapower sxi floor standing High Efficiency boiler has been designed for the larger new build property. It provides endless hot water on demand

Alternatively, if you want standard technical information such

thanks to the innovative shift load storage system. Available in two models 100 and 170 litres, the Ultrapower sxi generates hot water whenever a tap is turned on and by drawing on the internal storage system at the same time it can rapidly deliver up to 170 litres of hot water.

as installation manuals and flueing information and don’t want to spend time on the phone, visit our website at www.glow-worm.co.uk where you will find comprehensive

Fitted as standard is a built-in bypass, filling loop, 2 stage frost protection and anti seizure controls.

technical information, solutions to common installation and

Extensive flueing options are available, and the Ultrapower sxi is also fully compatible with both

system problems and advice on energy saving.

the Glow-worm Plume Management Kit and Condensate Pump. In addition to the impressive hot water delivery the Ultrapower sxi is very easy for the householder to use thanks to the intuitive back lit digital display, which incorporates a built in 2 channel, 7 day programmer.

170

SEDBUK A

5 Second Hot Water Delivery*

Advanced Diagnostics

Delivers up to 170 litres of Hot Water

NOx Class 5

Inbuilt Frost Protection

LPG Compatible

Continua Electronics

Pre-Fixing Jig

Pullout Electrical Connections

Inbuilt programmer

Back Up Immersion Heater

Simply call one of the following numbers for the service you need:

Technical Advice:

01773 828300

After Sales Service:

01773 828100

The Glow-worm service centre lines are open: *Measured at a tap 1 metre from the boiler.

Monday to Friday

8:00am to 6:00pm

Saturday and Sunday

9:00am to 4:00pm

11


Literature: 01773 596105 After Sales Service: 01773 828100 Technical Advice: 01773 828300

Nottingham Road, Belper, Derbys DE56 1JT www.glow-worm.co.uk

GWUltpow 01/07


Betacom c 24 and 30kW Combination Boilers


Betacom c

24|30kW

Betacom c - Combination Boilers The new Glow-worm Betacom c range of high efficiency combi

• Compact and stylish appliance

boilers is simple, affordable and reliable. This stylishly designed

• SEDBUK B

appliance is easy to install and operate. It is one of the smallest

• Easy to use and install

SEDBUK B combis on the market and is the ideal heating solution

• User-friendly LED display

for small to medium sized homes with multiple flueing options and telescopic flue as standard, which simplifies installation and removes the need to cut to length. It is available in outputs of

• In-built timer • Factory fitted mains connection lead • Frost protection • Pump & diverter anti-seize function

24kW and 30kW and features an in-built analogue timer and in-built frost protection.

The Betacom c is fully compatible with the Glow-worm Plume Management Kit, Condensate Pump and all volt free controls. It is supported by our nationwide service organisation providing installer and end-user support 7 days a week, 364 days a year throughout the installation and life of the appliance.

• Horizontal, vertical & twin flue options • Superb value for money • Full service back up of an experienced and leading manufacturer with 250 engineers on the road


Dimensions & Clearances 330mm 170mm 20mm*

20mm*

100mm

76mm

600mm †

200mm

720mm

20mm*

50mm

405mm (24c) 430mm (30c) • The boiler must be installed by a competent person in accordance with the rules in force in the United Kingdom.

50mm

300mm

* including combustible material

• The Betacom 24c & 30c high efficiency condensing combi boilers have been designed for use on a sealed system only. The boilers come complete with pump and expansion vessel and safety discharge valve.

† a removable compartment door can be placed at least 5mm in front of the appliance

• No secondary domestic hot water storage is needed • Together with your room thermostat and thermostatic radiator valves (not supplied by Glow-worm) fully automatic control can be achieved Visit www.glow-worm.co.uk to view and download technical data

Flue Options - Betacom 24c

Flue Options - Betacom 30c 2m

5.6m Max Horizontal Flue

6.8m Max Vertical Flue

2m

14.3m

4.6m

Max Twin Flue

Compatible with Plume Management Kit

Max Horizontal Flue

5.8m Max Vertical Flue

11.9m Max Twin Flue

Compatible with Plume Management Kit

Product Specifications Betacom c

Combi

Combi

24c

30c

Combi

Model

24c

30c

Sealed system

Yes

Yes

Suitable for open-vent systems

No

No

Yes 8 I/min

Yes 10 I/min

Installation

Flow restrictor Inbuilt system bypass

No

No

Inbuilt condensate trap/siphon

Trap

Trap Yes

Inbuilt boiler frost protection

Yes

38

Zero compartment ventilation

No

No

CH output (kW) Min/Max

10.2 / 24.7

10.2 / 27.6

Top (mm) (from top of boiler)

200

200

DHW output (kW) Min/Max

10.2 / 24.7

14.26 / 27.6

CH condensing output (kW)

24.9

28.8

DHW flow rate (l/min, 35°C rise)

9.4

10.5

B

B

86.0

86.4

1

1

Tube & fin

Tube & fin

SEDBUK rating SEDBUK % Main heat exchange type Heat exchanger material

Copper

Copper

Multi-bladed

Multi-bladed

Fully modulating

Yes

Yes

DHW plate heat exchanger

Yes

Yes

Integrated hydrobloc

No

No

Burner type

* This can be reduced to 5mm for a removable panel

Clearances

720 x 430 x 330

37

Weight (lift) (kg)

NOx class (natural gas) Construction

Betacom c

Combi

Type

720 x 405 x 330

Casing dimensions (h w d)(mm)

User interface

Performance

Size

Appearance

Model

Betacom c

Range Product

Betacom c

Type

Pipes

Flues

Product

Range

Side (mm)

50

50

Bottom (mm)

300

300

Front (mm)*

600

600

User display

LED

LED

Diagnostics

LED

LED

User adjustable DHW temp control

Yes

Yes

Built-in

Built-in

Optional Programmer Water connections

2 x 22mm, 2 x 15mm 2 x 22mm, 2 x 15mm

Max horizontal

5.6m

Max vertical

6.8m

5.8m

Max twin flue (total air + flue)

14.3m

11.9m

2m

2m

Optional Plume Management Kit

4.6m


Flueing Options & Accessories Horizontal Flue Options: Top Rear L X

Z

outside wall face to centre line of flue

L Max with Extensions

Model

L = Flue length, measured from

X (mm) Min

Max

214

419

Z

A Horizontal Telescopic Flue

(mm)

A2043600

A 24c

outlet. If L is less than 589mm then

5.6

only the horizontal flue is required. 30c

If L is greater than 589mm then

170

4.6

extensions are required. If L is less than 384mm then use horizontal top

Horizontal Flue Accessories

flue A2043400, which can be cut to B

suit a minimum wall thickness of

C

C

D

X = wall thickness.

1m 45째 Bend 90째 Bend Extension 2000460485 2000460484 2000460482 (2 off) (1 off) (1 off) or

Z = distance from centre line of flue outlet to inside wall face. The horizontal flue can be extended up to the maximum flue

E

0.5m Extension 2000460481 (1 off) or

B

75mm.

D

E

Vertical Flue Adaptor A2024600

2m Extension 2000460483 (1 off)

lengths with extensions but the maximum lengths must not be exceeded (refer to L in table to the right). For each additional 90째 or 2 x 45째 bends fitted, the maximum flue length must be reduced by 1m. The vertical flue adaptor E is required for vertical flue connections to

A

C

A

C

D

C

the boiler.

D

E

A D

D

Horizontal Flue Options: Top Side L

L = Flue length, measured from outside wall face to centre line of flue outlet. If L is less than 589mm then only the horizontal flue is required. If L is greater than 589mm then extensions are required. If L is less than 384mm then use horizontal top flue A2043400, which can be cut to suit a minimum wall thickness of 75mm. X = wall thickness.

X

20mm min Y

Y = distance from the side of the boiler to the inside wall face Z

Z = distance from centre line of flue outlet to the side of the boiler.


Flueing Options & Accessories The horizontal flue can be extended up to the maximum flue

D D

lengths with extensions but the maximum lengths must not be

A

exceeded (refer to L in table below).

C

A E

For each additional 90° or 2 x 45° bends fitted, the maximum flue

D

length must be reduced by 1m.

C

The vertical flue adaptor E is required for vertical flue connections

C

to the boiler.

A

D X (mm) Model

L Max with

Z

Extensions

24c

5.6

Min

Max

131.5

336.5

(mm)

Horizontal Telescopic Flue A2043600

202.5

D D 30c

4.6

119

324

215

100mm diameter flue components as the horizontal flue options. The vertical flue adaptor E is required for vertical flue connections

Vertical Flue Options

1040mm

to the boiler.

L = Flue length, measured from the

Horizontal sections must have a continuous fall of at least 2.5°

top of the boiler to the underside of

(44mm/metre) back to the boiler.

the roof flashing. Maximum flue length is 3m.

727mm

Model

The maximum flue length must not L

L Max with Extensions

F

be exceeded (refer to L in table opposite).

D

the maximum flue length must be

E

Part Number

D 0.5m Extension 2000460481 (1 off) or

D

For each 90˚ or 2 x 45˚ bends fitted

Description of Parts

24c

6.8

reduced by 1m. Vertical flue options use the same

30c

5.8

D 1m Extension (1 off) or

2000460482

D 2m Extension (1 off)

2000460483

E Vertical Flue Adaptor

A2024600

F Vertical Roof Terminal

2000460480

Vertical Flue Accessories H

B

C

D

I

B

C

D

45° Bend (2 off) 2000460485

90° Bend 2000460484

0.5m Ext 2000460481 1m Ext 2000460482 2m Ext 2000460483

E

F

G

Vertical Flue Adapter A2024600

Vertical Roof Terminal 2000460480

Pitched Roof Flashing 2000460479

G K

F

J H Flat Roof Flashing 2000460478

E

I

J

K

Sliding Sleeve 2000460487

Fixing Bracket (5 off) 2000460486

Telescopic Extension A2036900

F D

F D C D

D

D

D B C E

E


Flueing Options & Accessories exposed to external air.

Twin Flue Options

The flue outlet must be above the L = L1+ L2 Maximum available combined flue length

air inlet if mounted vertically.

(L1 air inlet and L2 flue outlet), measured from top of boiler (not

Horizontal sections must have a

including terminals)

continuous fall of at least 2.5°

Maximum flue length is 14.3m or 11.9m (L1+ L2) plus terminals.

(44mm/metre) back to the boiler.

For each 90˚ or 2 x 45˚ bends fitted the maximum flue length

The minimum distance between

must be reduced by 1m.

flue and air terminals is 120mm

Air inlet and flue outlet terminals must be installed so that they are

(between terminal centres).

Twin Flue Adaptor

Option 3

K Twin Flue Adaptor A2011000

Model

i(mm)

ii(mm)

Model

iii(mm)

N i

ii

30c

FRONT VIEW

82.5

95

120

120

202.5

N

L = L1 air + L2 flue Max Combined Flue Length

S L

L

24c

14.3m

O

L

L O

Description of Parts

Part Number

F Vertical Roof Terminal

2000460480

K Twin Flue Adaptor

A2011000

L

24c

P

L 1m Extension (1 off)

A2011100

K

L

30c

11.9m

S Twin Pipe to Concentric Adaptor

A2011600

J

L N

M P

Option 2 F

L = L1 air + L2 flue Max Combined Flue Length

R L

24c

14.3m

L N L 30c

Description of Parts

Part Number

F Vertical Roof Terminal

2000460480

K Twin Flue Adaptor

A2011000

L 1m Extension (1 off)

A2011100

N 90° Bend (1 off)

A2011400

P Horizontal Terminal

A2011200

R Single Pipe Adaptor

A2011500

A2011000

L 1m Extension (1 off)

A2011100

N 90° Bend (1 off)

A2011400

P Horizontal Terminal

A2011200

14.3m

11.9m

H

J

Vertical Roof Terminal 2000460480

Pitched Roof Flashing 2000460479

Flat Roof Flashing 2000460478

Ø 100mm Fixing Bracket 2000460486 (5 off)

K

L

M

N

Twin Flue Adaptor A2011000

1m Extension A2011100

Ø 80mm Fixing Bracket A2012800 (5 off)

90° Bend A2011400

O

P

R

S

45° Bend A2011300 (2 off)

Horizontal Terminal A2011200

Single Pipe Adaptor A2011500

Twin Pipe to Concentric Adaptor A2011600

O R

S Model

K Twin Flue Adaptor

G

K A2011300

Part Number

F

G H

O 45° Bend (2 off)

Description of Parts

Twin Flue Accessories F

L

K

L = L1 air + L2 flue Max Combined Flue Length

K

Model

L

L1

215

30c

L

500mm Terminals

L

F

L2

L1

P

L

Option 1

P

500mm

L

iii

24c

L2

Nottingham Road, Belper, Derbys DE56 1JT

11.9m

Tel: (01773) 824639 Fax: (01773) 828555 www.glow-worm.co.uk GWBETAINS 05/08


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.