Cooling Plant

Page 1

COOLING PLANT Products

OUTSIDE HUMIDITY

35°C 45°C

90% 40%

22º C

Inside

PROVIDED BY HEINEN & HOPMAN

1

Cooling plant - HEINEN & HOPMAN 2020 ©

Heating

Ventilation

Air Conditioning

Cooling plant - HEINEN & HOPMAN 2020 ©

Refrigeration

1


COMPANY INTRODUCTION Heinen & Hopman is a reliable partner in the global maritime sector, offering top quality products and service in the field of climate control (HVAC & Refrigeration). The no-nonsense and entrepreneurial character of the founders who established the company in 1965 is still one of the main cornerstones of Heinen & Hopman. We support our clients using our knowledge and experience by realising the best possible climate control solutions; either fully customised or with varying degrees of standardisation. Like our clients, we are continuously active on a global scale to assure that we can always be of service. We are also constantly searching for sustainable innovations as we aim for the best and very latest solutions in collaboration with our clients. Heinen & Hopman is critically aware that a company’s greatest asset is its employees – it is they who represent the added value of our business. Our goal is to continue to expand in the global market for maritime climate control solutions in a future-proof way. In short, you can rely on Heinen & Hopman to deploy the know-how and expertise required to solve any heating, ventilation, air conditioning and refrigeration issue onboard ships. We see complexity as a challenge, no matter where your vessel may be.

OPERATING GLOBALLY Heinen & Hopman is a reliable partner in the global maritime sector, offering top quality products and service in the field of climate control (HVAC & Refrigeration). The no-nonsense and entrepreneurial character of the founders who established the company in 1965 is still one of the main cornerstones of Heinen & Hopman. We support our clients using our knowledge and experience by realising the best possible climate control solutions; either fully customised or with varying degrees of standardisation. Like our clients, we are continuously active on a global scale to assure that we can always be.

Europe 22 Offices

1200 Employees

4

Factories

11

Countries

Americas 11 Offices

1

220 Employees

Cooling plant - HEINEN & HOPMAN 2020 ©

3

Countries

3

Factories

Asia 10 Offices

380 Employees

7

Factories

7

Countries

Cooling plant - HEINEN & HOPMAN 2020 ©

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2

Cooling plant - HEINEN & HOPMAN 2020 ©

Cooling plant - HEINEN & HOPMAN 2020 ©

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COOLING PLANT A cooling plant belongs to the main units of an air conditioning system. Without a cooling plant it will be impossible to meet a comfort inside climate when cooling is needed. A cooling plant consist of four main components “Compressor, condenser, expansion valve and evaporator”. The diagram below shows the complete cooling circuit with all the main component as well the phase of the refrigerant in each stage of the circuit. The selection of a cooling plant depends on several factors like the required cooling capacity, the refrigerant type and cooling medium. There are two groups of cooling plants: • Direct expansion (DX) unit: A DX unit is mostly located near by the air handling unit to avoid long refrigerant pipe through the ship. The cooling coil inside the air handling unit operates as evaporator of the cooling plant. • Chilled water unit (CWU): are used for ships where there is a long distance between the air handling unit and the cooling plant or with several air handling units. The chilled water (mostly with a percentage of glycol) will be used as cooling medium between the evaporator and the cooling coil inside the air handling unit. An advantage of this system is that it avoids the long refrigerant pipes filled with Freon on board.

Compressor The compressor is a mechanical device that increase the pressure of the refrigerant gas by reducing the volume. There are four kind of compressors: 1. Reciprocating compressor 3. Screw compressor 2. Scroll compressor 4. Centrifugal compressor

Semi hermetic screw compressor

Hermetic scroll compressor

Which kind of compressor is needed, depends on the needed capacity. Scroll and vacuum compressors are used for low compressor capacity and screw and centrifugal compressors are used for high compressor capacity. The most compressors are available in hermetic type, semi-hermetic type or open type.

Condenser A condenser is a heat exchanger that extract the heat of the compressed refrigerant by transferring it to a cooling medium (air/ water). In the condenser the refrigerant transforms from its vapor to its liquid state. There are two different groups of condensers: 1. Air cooled condenser 2. Water cooled condenser

Air cooled condenser

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Cooling plant - HEINEN & HOPMAN 2020 ©

Water cooled condenser (shell/tube)

Cooling plant - HEINEN & HOPMAN 2020 ©

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The water condensers can be divided in two types shell/tube or plate heat exchanger.

Plate heat exchanger

shell/tube condenser

The size of the condenser depends on the available cooling medium (water or air) and the temperature of the cooling medium.

Expansion valve The expansion valve removes pressure from the liquid refrigerant to allow expansion (change the state from liquid to a vapor) in the evaporator. The liquid refrigerant under high pressure entering the expansion valve is warm, the liquid refrigerant leaving the expansion valve is quite cold. The orifice within the valve does not remove heat, but only reduces pres-sure. Heat molecules contained in the liquid refrigerant are thus allowed to spread as the refrigerant moves out of the orifice. Under a greatly reduced pressure the liquid refrigerant is at its coldest as it leaves the expansion valve and enters the evaporator. The expansion valve controls the amount of the refrigerant that flow into the evaporator. There are two kind of expansion valves:

Thermostatic expansion valve

Electronic expansion valve

Evaporators An evaporator is used to vaporize liquid into its vapor state. It is one of the main components in an air conditioning system. The evaporator is used as heat exchanger to allow a compressed refrigerant to evaporate from liquid to gas while absorbing the heat from the surroundings and transfer its cooling capacity to the surrounding medium (air or water). There are three types of evaporators: 1. Shell and tube evaporator 2. Plate heat exchanger 3. Finned pipe heat exchanger

Shell/tube evaporator

4

Cooling plant - HEINEN & HOPMAN 2020 Š

DX Cooling coil evaporator

Cooling plant - HEINEN & HOPMAN 2020 Š

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CONDENSING UNITS 50HZ

HHSSC - SERIE Type

Q0 [kW] R407C / R134a

Pe [kW]

Imax [A]

absorbed

Volume flow

Dimensions

Weight

3

[m /h]

L x W x H [m]

[kg]

HHSSC1

30 / 20

9/5

20

6

1.22 x 0.52 x 0.75

250

HHSSC2

65 / 45

18 / 12

43

8

1.68 x 0.57 x 0.86

350

HHSSC3

95 / 65

26 / 14

60

12

1.71 x 0.61 x 1.10

550

HHSSC4

135 / 95

39 / 22

90

19

1.71 x 0.61 x 1.10

600

HHSSC5

170 / 115

45 / 26

103

20

1.76 x 0.66 x 1.27

850

HHSSC6

220 / 145

60 / 36

135

27

1.76 x 0.66 x 1.27

870

*Power supply: 3 ~ 400 V / 50 H *Sea water temperature: 32°C *Evaporating temperature (mean): 5°C

HHSFC - SERIE Type

Q0 [kW] R407C / R134a

Pe [kW]

Imax [A]

Volume flow

Dimensions

Weight

[m /h]

L x W x H [m]

[kg]

3

absorbed

HHSFC1

30 / 20

9/5

20

10

1.18 x 0.52 x 0.75

250

HHSFC2

65 / 42

18 / 12

43

15

1.64 x 0.57 x 0.86

350

HHSFC3

95 / 63

26 / 15

60

22

1.69 x 0.61 x 1.10

550

HHSFC4

135 / 91

39 / 23

90

33

1.69 x 0.61 x 1.10

600

HHSFC5

170 / 110

45 / 28

103

36

1.76 x 0.66 x 1.27

850

HHSFC6

220 / 140

60 / 38

135

48

1.76 x 0.66 x 1.27

870

*Power supply: 3 ~ 400 V / 50 H *Fresh water temperature: 38°C *Evaporating temperature (mean): 5°C Maximum allowable line length is 10m with a maximum height difference of 3m for each unit. Units are designed according EN 378-2008 and delivered with 1 bar(e) dry-nitrogen transport pressure. Units shall be mounted longitudinal with the vessel. When mounting transversal the optional liquid-manifold shall be installed.

Don’t hesitate to contact us for more information about our containerized HVAC room. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 5

Cooling plant - HEINEN & HOPMAN 2020 ©

Cooling plant - HEINEN & HOPMAN 2020 ©

5


CONDENSING UNITS 60HZ

HHSSC - SERIE Type

Q0 [kW] R407C / R134a

Pe [kW]

Imax [A]

absorbed

Volume flow

Dimensions

Weight

3

[m /h]

L x W x H [m]

[kg]

HHSSC1

37 / 25

10 / 6

20

10

1.22 x 0.52 x 0.75

250

HHSSC2

78 / 54

21 / 14

43

19

1.68 x 0.57 x 0.86

350

HHSSC3

114 / 80

31 / 17

60

30

1.71 x 0.61 x 1.10

550

HHSSC4

164 / 116

47 / 26

90

45

1.71 x 0.61 x 1.10

600

HHSSC5

205 / 138

54 / 31

103

45

1.76 x 0.66 x 1.27

850

HHSSC6

265 / 178

71 / 43

135

60

1.76 x 0.66 x 1.27

870

*Power supply: 3 ~ 400 V / 60 H *Sea water temperature: 32°C *Evaporating temperature (mean): 5°C

HHSFC - SERIE Type

Q0 [kW] R407C / R134a

Pe [kW]

Imax [A]

Volume flow

Dimensions

Weight

[m /h]

L x W x H [m]

[kg]

3

absorbed

HHSFC1

37 / 24

10 / 6

20

10

1.18 x 0.52 x 0.75

250

HHSFC2

78 / 51

21 / 14

43

25

1.64 x 0.57 x 0.86

350

HHSFC3

114 / 76

31 / 18

60

38

1.69 x 0.61 x 1.10

550

HHSFC4

164 / 110

47 / 28

90

55

1.69 x 0.61 x 1.10

600

HHSFC5

205 / 132

54 / 33

103

65

1.76 x 0.66 x 1.27

850

HHSFC6

265 / 170

71 / 45

135

90

1.76 x 0.66 x 1.27

870

*Power supply: 3 ~ 400 V / 60 H *Fresh water temperature: 38°C *Evaporating temperature (mean): 5°C Maximum allowable line length is 10m with a maximum height difference of 3m for each unit. Units are designed according EN 378-2008 and delivered with 1 bar(e) dry-nitrogen transport pressure. Units shall be mounted longitudinal with the vessel. When mounting transversal the optional liquid-manifold shall be installed.

Don’t hesitate to contact us for more information about our containerized HVAC room. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 6

Cooling plant - HEINEN & HOPMAN 2020 ©

Cooling plant - HEINEN & HOPMAN 2020 ©

6


CHILLED WATER UNITS 50HZ Advantages: • High quality assured; • Standard capacity control 25%, 50%, 75% and 100%; • Refrigerant 134a, [complies with the most ship classifications]; • All common power supplies available on request; • Paint color standard RAL6011 other colors available on request; • Easy accessible for maintenance and cleaning; • Fully ventilated electric switch board; • Easy cleanable condensers; • Two fully independent circuit. Design note Chilled water IN/OUTLET temperature 12/60C Units are designed according EN 378-2008 and delivered with complete refrigerant charge. Units can be delivered with 1 bar(e) dry-nitrogen transport pressure.

Optional: • Stepless capacity control 25% till 100%; • All other power supplies available on request; • Troubleshooting on distance.

HHSSC - SERIE Type

Q0 [kW]

Pe [kW]

R134a 50/60 Hz

absorbed

Imax [A]

Volume flow

Volume flow

Dimensions

Weight

[m3/h] condenser

[m3/h] chiller

L x W x H [m]

[kg]

HHSCHSC1

190

2 x 32

2 x 92

2 x 16,5

27,8

3.20 x 1.00 x 1.66

1960

HHSCHSC2

270

2 x 46,4

2 x 117

2 x 24,9

39,5

3.30 x 1.20 x 1.66

3050

HHSCHSC3

330

2 x 54,5

2 x 147

2 x 25,8

48,3

3.70 x 1.20 x 1.66

3300

HHSCHSC4

420

2 x 67,6

2 x 169

2 x 30,2

61,5

3.70 x 1.25 x 1.76

3690

HHSCHSC5

570

2 x 92,2

2 x 258

2 x 46,6

83,4

3.70 x 1.40 x 2.00

4470

HHSCHSC6

660

2 x 102,6

2 x 288

2 x 50,2

96,6

3.70 x 1.60 x 2.10

4530

HHSCHSC7

880

2 x 138,9

2 x 384

2 x 67,7

128,8

3.75 x 1.65 x 2320

6300

HHSCHSC8

1100

2 x 172

2 x 465

2 x 93,9

161

4.50 x 1.75 x 2.25

7000

*Power supply: 3 ~ 400 V / 50 H *Sea water temperature: 32°C *Evaporating temperature (mean): 1°C

HHSFC - SERIE Type

Q0 [kW] R134a 50/60 Hz

Pe [kW]

Imax [A]

Volume flow

Volume flow

Dimensions

Weight

[m /h] condenser

[m /h] chiller

L x W x H [m]

[kg]

3

absorbed

3

HHSCHFC1

190

2 x 32

2 x 92

2 x 14,5

27,8

3.20 x 1.00 x 1.66

1960

HHSCHFC2

270

2 x 46,4

2 x 117

2 x 20

39,5

3.30 x 1.20 x 1.66

3050

HHSCHFC3

330

2 x 54,5

2 x 147

2 x 22,8

48,3

3.30 x 1.20 x 1.66

3200

HHSCHFC4

420

2 x 67,6

2 x 169

2 x 26,7

61,5

3.48 x 1.25 x 1.76

3600

HHSCHFC5

570

2 x 92,2

2 x 258

2 x 41,2

83,4

3.49 x 1.40 x 2.00

4450

HHSCHFC6

660

2 x 102,6

2 x 288

2 x 44,3

96,6

3.49 x 1.40 x 2.10

4450

HHSCHFC7

880

2 x 138,9

2 x 384

2 x 63,9

128,8

4.06 x 1.60 x 2.20

6210

HHSCHFC8

1100

2 x 172

2 x 465

2 x 82,4

161

4.30 x 1.60 x 2.25

6900

*Power supply: 3 ~ 400 V / 50 H *Fresh water temperature: 38°C *Evaporating temperature (mean): 1°C

Don’t hesitate to contact us for more information about our containerized HVAC room. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 7

Cooling plant - HEINEN & HOPMAN 2020 ©

Cooling plant - HEINEN & HOPMAN 2020 ©

7


CHILLED WATER UNITS 60HZ Advantages: • High quality assured; • Standard capacity control 25%, 50%, 75% and 100%; • Refrigerant 134a, [complies with the most ship classifications]; • All common power supplies available on request; • Paint color standard RAL6011 other colors available on request; • Easy accessible for maintenance and cleaning; • Fully ventilated electric switch board; • Easy cleanable condensers; • Two fully independent circuit. Design note Chilled water IN/OUTLET temperature 12/60C Units are designed according EN 378-2008 and delivered with complete refrigerant charge. Units can be delivered with 1 bar(e) dry-nitrogen transport pressure.

Optional: • Stepless capacity control 25% till 100%; • All other power supplies available on request; • Troubleshooting on distance.

HHSSC - SERIE Type

Q0 [kW]

Pe [kW]

R134a 50/60 Hz

absorbed

Imax [A]

Volume flow

Volume flow

Dimensions

Weight

[m3/h] condenser

[m3/h] chiller

L x W x H [m]

[kg]

HHSCHSC1

200

2 x 38,5

2 x 101

2 x 17,4

29,4

3.20 x 1.00 x 1.66

1960

HHSCHSC2

300

2 x 55,8

2 x 128

2 x 29

44

3.30 x 1.20 x 1.66

3050

HHSCHSC3

400

2 x 65,6

2 x 161

2 x 31,3

58,7

3.70 x 1.20 x 1.66

3300

HHSCHSC4

500

2 x 84,4

2 x 202

2 x 35,9

73,4

3.70 x 1.25 x 1.76

3690

HHSCHSC5

650

2 x 110

2 x 282

2 x 53,3

95,4

3.70 x 1.40 x 2.00

4470

HHSCHSC6

800

2 x 123,5

2 x 316

2 x 60,8

117,4

3.70 x 1.60 x 2.10

4530

HHSCHSC7

1000

2 x 167,2

2 x 420

2 x 82,3

146,8

3.75 x 1.65 x 2.20

6300

HHSCHSC8

1200

2 x 206,9

2 x 509

2 x 102,6

176,2

4.50 x 1.75 x 2.25

7000

*Power supply: 3 ~ 400 V / 60 H *Sea water temperature: 32°C *Evaporating temperature (mean): 1°C

HHSFC - SERIE Type

Q0 [kW]

Pe [kW]

Imax [A]

Volume flow

Volume flow

Dimensions

Weight

[m /h] condenser

[m /h] chiller

L x W x H [m]

[kg]

R134a 50/60 Hz

absorbed

HHSCHFC1

200

2 x 38,5

2 x 101

2 x 16,3

29,4

3.20 x 1.00 x 1.66

1960

HHSCHFC2

300

2 x 55,8

2 x 128

2 x 22,5

44

3.30 x 1.20 x 1.66

3050

HHSCHFC3

400

2 x 65,6

2 x 161

2 x 27,6

58,7

3.30 x 1.20 x 1.66

3200

HHSCHFC4

500

2 x 84,4

2 x 202

2 x 31,7

73,4

3.48 x 1.25 x 1.76

3600

HHSCHFC5

650

2 x 110

2 x 282

2 x 47,1

95,4

3.49 x 1.40 x 2.00

4450

HHSCHFC6

800

2 x 123,5

2 x 316

2 x 53,7

117,4

3.49 x 1.40 x 2.10

4450

3

3

HHSCHFC7

1000

2 x 167,2

2 x 420

2 x 72,6

146,8

4.06 x 1.60 x 2.20

6210

HHSCHFC8

1200

2 x 206,9

2 x 509

2 x 90,5

176,2

4.30 x 1.60 x 2.25

6900

*Power supply: 3 ~ 400 V / 60 H *Fresh water temperature: 38°C *Evaporating temperature (mean): 1°C

Don’t hesitate to contact us for more information about our containerized HVAC room. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 8

Cooling plant - HEINEN & HOPMAN 2020 ©

Cooling plant - HEINEN & HOPMAN 2020 ©

8


YACHT CHILLED WATER UNITS Advantages: • High quality assured; • Standard capacity control 25% till 100% (stepless); • Low starting current due to the use of frequency controllers; • Refrigerant R410a; • Design based upon Heinen & Hopman successful worldwide deployed yacht chillers; • All common power supplies available on request; • Paint color fully customizable; • Easy accessible for maintenance and cleaning; • Fully conditioned electric switch board; • Easy cleanable condensers; • Two fully independent cooling circuits; • Troubleshooting on distance. Design notes: • Sea water temperature: 320C evaporating temperature (dew) 20C - Chilled water IN/OUTLET temperature 6 / 120C; • Power supply: 3 x 400 / 440V 50/60 Hz other voltages on request; • Units are designed according EN 378-2008 and delivered with complete refrigerant charge; • Units can be delivered with 1 Bar(e) dry-nitrogen transport pressure.

Heinen & Hopman standard yacht chillers range 90 - 240 kW 50 / 60 Hz HHCHSC Sea water serie*

Type

9

Q0 [kW] R410a

Pe [kW]

absorbed

Pe [kW]

Imax [A]

Volume flow

Volume flow

Dimensions

Weight

[m /h condenser]

[m /h chiller]

L x W x H [m]

[kg]

3

Option heating

3

HHCHSC1

90

30

20

72

2 x 10

13,5

1.52 x 0.72 x 1.55

990

HHCHSC2

120

40

30

95

2 x 13

17x5

1.52 x 0.72 x 1.55

1010

HHCHSC3

150

50

40

119

2 x 16

22

1.52 x 0.72 x 1.55

1190

HHCHSC4

180

60

40

145

2 x 20

26,5

1.75 x 0.79 x 1.69

1360

HHCHSC5

240

80

60

190

2 x 23

35,5

1.75 x 0.79 x 1.69

1480

Cooling plant - HEINEN & HOPMAN 2020 ©

Cooling plant - HEINEN & HOPMAN 2020 ©

9


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Cooling plant - HEINEN & HOPMAN 2020 ©

Cooling plant - HEINEN & HOPMAN 2020 ©

10


Austria T: +43 1720 1309 E: info@drewsmarine.com Brazil T: +55 213 587 4241/4244 E: info@br.heinenhopman.com Canada T:+1 450 659 6571 E: info@bronswerkgroup.com Denmark T: +45 5164 1614 E: admin@teknotherm.no France - La Ciotat T: +33 4 4204 8685 E: info@heinenhopmanfrance.com France - Antibes T: +33 4 8902 4562 E: info@heinenhopmanfrance.com Germany T:+49 4073 1680 E: info@drewsmarine.com Germany T:+49 471 9869 300 E: info@moehringms.com

India T: +91 336 499 1293 E: info@heinenhopmanindia.com Italy T: +39 187 187 8500 E: info@it.heinenhopman.com The Netherlands (HQ) T: +31 33 299 2500 E: info@heinenhopman.com The Netherlands - Rotterdam T: +31 18 020 9210 E: binnenvaart@heinenhopman.nl Norway T: +47 6919 0900 E: admin@teknotherm.no Peoples Republic of China T: +86 213 253 2896 E: info@cn.heinenhopman.com Peoples Republic of China T: +86 510 8528 1763 E: admin@teknotherm.no Poland T: +48 914 331 800 E: admin@teknotherm.no

Heinen & Hopman encourages a more sustainable world. By providing eco-friendly solutions and services we offer our clients the option of reducing energy consumption and thus CO2 emissions.

UAE - Dubai T: +971 4263 5453 E: info@caspuae.com USA - Seattle, Washington T: +1 206 632 7883 E: sales.uk@teknotherm.com USA - Fort Lauderdale, Florida T: +1 954 463 0110 E: info@arwmaritime.com USA - Houma, Louisiana T: +1 985 876 7982 E: leblanc@leblancandassociates.com

Romania T: +40 236 448 222 E: office@ro.heinenhopman.com Russia T: +7 812 449 3535 E: info@heinenhopman.ru Singapore T: +65 6897 7879 E: info@sg.heinenhopman.com South Korea T: +82 704 901 0000 E: info@kr.heinenhopman.com Spain T: +34 932 259 668 E: info@es.heinenhopman.com Sweden T: +46 3121 7500 E: admin@teknotherm.no Turkey T: +90 216 493 8118 E: info@tr.heinenhopman.com UAE - Abu Dhabi T:+971 2550 4147 E: info@caspuae.com

you require more information “ Do about our products or do you

require advice? I am keen to help you further!

Huib Wassink

-

Sales Manager sales@heinenhopman.com

OUTSIDE HUMIDITY

35°C 45°C

90% 40%

22º C

Inside

PROVIDED BY HEINEN & HOPMAN

www.heinenhopman.com 11

Cooling plant - HEINEN & HOPMAN 2020 ©

Heating

Ventilation

Air Conditioning

Cooling plant - HEINEN & HOPMAN 2020 ©

Refrigeration

11


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