Plug & Play HVAC Systems

Page 1

PLUG & PLAY HVAC Meet the most energy efficient HVAC system

OUTSIDE HUMIDITY

35°C 45°C

90% 40%

22º C

Inside

PROVIDED BY HEINEN & HOPMAN

Heating

Ventilation

1

Air Conditioning

Refrigeration


TABLE OF CONTENTS

PAGE

COMPANY INTRODUCTION 3 DISCOVER THE PLUG & PLAY HVAC SYSTEM 4 REDUCED ENERGY CONSUMPTION 5 COST SAVINGS 5 SAFE & HEALTHY INDOOR CLIMATE 6 ENERGY SAVINGS UP TO 30% 6 EASY TO CONTROL 7 ADVANTAGES 9 CATALOG 10 NOTE: INSULATION 10 REVERSE CYCLE CHILLERS 11 REVERSE CYCLE CHILLERS - 15 kW MODULE TYPE 12 REVERSE CYCLE CHILLERS - 20 kW MODULE TYPE 13 REVERSE CYCLE CHILLERS - 35 kW MODULE TYPE 14 BLDC REVERSE CYCLE CHILLERS 15 BLDC REVERSE CYCLE CHILLERS - 20 kW MODULE TYPE 17 BLDC REVERSE CYCLE CHILLERS - 35 kW MODULE TYPE 18 REVERSE CYCLE CHILLERS - CONTROL SET 19 CHILLER PUMP SET 23 FAN COIL UNITS 26 FAN COIL UNITS - PFC 27 FAN COIL UNITS - PFC SLIM TYPE 28 FAN COIL UNITS - CONTROL SET 29 FAN COIL UNITS - PFC ROOM THERMOSTAT COVERS 30 FAN COIL UNITS - AIR CONNECTION FITTINGS 31 AIR CONNECTION FITTINGS - SOUND DAMPING FLEXIBLE HOSES 32 AIR CONNECTION FITTINGS - AIR DIVIDERS 33 AIR CONNECTION FITTINGS - OBLONG RINGS 34 FRESH AIR UNITS 35 FRESH AIR UNITS - BASIC 36 FRESH AIR UNITS - ADVANCED 37 FRESH AIR UNITS - CONROL SET 38 CENTRALIZED EXHAUST UNITS 40 CENTRALIZED EXHAUST UNITS - AC TYPE 41 CENTRALIZED EXHAUST UNIT - EC TYPE 42 CENTRALIZED EXHAUST UNIT - EC TYPE HIGH PRESSURE 43 ENGINE ROOM VENTILATION 44 ENGINE ROOM VENTILATION - CONTROL SET 46

0 94 184 #005EB8

2

0 122 51 #007A33

91 103 112 #5B6770

Plug & Play HVAC systems - HEINEN & HOPMAN 2021 ©

2


COMPANY INTRODUCTION Heinen & Hopman is a reliable partner in the global maritime sector, offering top quality products and service in the field of climate control (HVAC & Refrigeration). The no-nonsense and entrepreneurial character of the founders who established the company in 1965 is still one of the main cornerstones of Heinen & Hopman. We support our clients using our knowledge and experience by realising the best possible climate control solutions; either fully customised or with varying degrees of standardisation. Like our clients, we are continuously active on a global scale to ensure that we can always be of service. We are also constantly searching for sustainable innovations as we aim for the best and very latest solutions in collaboration with our clients. Heinen & Hopman is critically aware that a company’s greatest asset is its employees – it is they who represent the added value of our business. Our goal is to continue to expand in the global market for maritime climate control solutions in a future-proof way. Looking for a customized or standard solution? With Heinen & Hopman you will get: • Energy efficient solutions • Flexibility because we design, build and service • Worldwide service points available • 24/7 availability • All necessary certificates for global shipping industry operation. For more information about products & services, case studies and blogs, visit our website www.heinenhopman.com.

OPERATING GLOBALLY Global networking is crucial in every line of business and the shipping industry is certainly no exception. Being able to offer the highest quality of service and products to our clients at all times and in all places is of enormous importance to us. This is why Heinen & Hopman aims to keep expanding our network and know-how and ensure we are exactly where our clients need us to be.

Europe 29 Offices

1250 Employees

8

Factories

13

Countries

Americas 12 Offices

240 Employees

5

Factories

Asia 16

3

Offices

Countries

3

320 Employees

6

Factories

7

Countries


DISCOVER THE PLUG & PLAY HVAC SYSTEM Wheter it be the icy fjords in Norway, or the sunshine shores of the Caribbean, having a suitable indoor climate is a must in the world of luxury on vessels. Heinen & Hopman introduces a line of HVAC products especially for vessels up to 45 meters.

REDUCED ENERGY CONSUMPTION

COST SAVINGS

The Plug & Play system focuses on: • Reduced energy consumption • Cost savings • Safe & healthy indoor climate

SAFE & HEALTHY INDOOR CLIMATE

The products in this range can be applied to multiple ship types ranging from yachts to trawlers and tugboats. The philosophy is to provide ready-to-use machines that only need to be connected to the onboard power panel and chilled water pipes on board. Thanks to this philosophy, no additional cables or valves are required as everything is integrated inside the units. The P&P system is a product line that includes: • Fan coil units • Air handling units • Engine room ventilation • Reverse cycle chiller units • Control system Yards and crew alike benefit from the P&P system, starting from a new concept of machinery that ensures smaller service spaces, user-friendly application and fast component installation and replacement. Fully remote worldwide assistance is available from Heinen & Hopman’s offices via a smart cloud system which monitors and controls every unit parameter. All necessary HVAC system building instructions are ready to use and our new technical library can be consulted anytime. In this dedicated cloud you will find all the required information to integrate the HVAC with electrical and hydraulic systems, including more than 300 drawings. Inside the library, interior designers can find layouts and arrangements to interface the HVAC system with interiors, from supply plenum dimensions to noise requirements to various examples of how units are allocated inside furniture classified by space class. All P&P units have been designed using the latest technologies. Brushless EC motors installed on fan coils, air handling units and engine room fans are designed and manufactured according to IEC-60034 and the related IE-2 regulation (high efficiency). This future-proofs the P&P system for the time when these requirements will also be a ‘must’ in the yachting industry.

4


REDUCED ENERGY CONSUMPTION Unlike other HVAC systems which rely heavily on the ship’s electric load, the Plug & Play HVAC system is designed to be energy-efficient, cutting the energy consumption by more than 30%. Other benefits include smaller generators, lower CO2 emissions and a lighter ecological footprint. Brushles EC motors This low resistance motor is highly efficient. As well as reducing energy consumption it also attenuates noise and vibration. The system allows fans to run on variable speeds for maximum energy efficiency. Measurable quality Each unit is monitored in real time via our web application exclusively designed for the P&P system. Energy consumption is considerably reduced due to the new design and technology applications, leading to further cost efficiencies. Direct seawater cooling Using the free energy that is available in seawater, direct seawater cooling is a perfect fit in winter and shoulder seasons when the water is relatively cool and cold demand is not yet as great as in the summer. Discover the full potential seawater has to offer.

COST SAVINGS These eco-friendly solutions have a positive effect on the economics of sailing, but this goes hand-in-hand with cutting cost. Reducing CO2 emissions and saving on fuel consumption are both parts of the same medal. Every gallon of diesel not needed because the system is so energy efficient is a gallon saved in costs. Compact design All Plug & Play components are designed to ensure small dimensions in combination with high efficiency. The compact design makes it suitable for even the smallest spaces and reduces the total weight of the HVAC installation, which also contributes to minimising fuel consumption. Smart monitoring system The smart monitoring system gives exact data regarding how much energy the HVAC system is consuming. Real-time data on energy consumption gives you full control and the ability to pinpoint cabins and spaces showing signs of unnecessary energy consumption. Quickly available spare parts Spare parts are easily purchased by means of P&P e-commerce and directly delivered on board all over the world. Together with the high quality of parts, this lowers the necessity to have lots of spare parts in stock, reducing weight and fuel consumption.

Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 5


SAFE & HEALTHY INDOOR CLIMATE The wellbeing of passengers and crew is top priority in all cases and this is reflected in the design of the P&P system. Every possible measure is taken to ensure a fresh and healthy environment, reduce the risk of infection and stop the spread of diseases. UV-C purifying system A UV-C light bulb uses ultraviolet energy to disable viral, bacterial and fungal organisms. A bombardment of highly energetic particles damages the organisms’ DNA so that they no longer reproduce. And an organism that cannot reproduce is no longer capable of causing diseases. Filtering system The easily cleanable and removable G4 filters take out sand, dust and pollen. The filter is fixed to the air handling unit skid by means of cleads, facilitating ordinary maintenance operations normally carried out by the crew. CO2-sensors A sensor system measures the CO2 percentage, ensuring that it does not come above a pre-set threshold. All rooms and cabins always have the right amount of fresh outside air, therefore, giving a healthy environment while reducing any energy waste.

ENERGY SAVINGS UP TO 30% COMPARED TO TRADITIONAL SYSTEMS

In addition to the benefits of lowering high indirect costs during construction and promising easy integration, userfriendliness, the Plug & Play product range saves energy compared to a traditional HVAC system. Thanks to the highly efficient brushless EC motors, the energy consumption is significantly reduced. Below is a situation with a 40 meter yacht. If you would like us to make a calculation based on your project, please contact us. Power consumption comparison based on a 40m Yacht Systems

Traditional system

P&P system 0.6 kW

30 fan coil units

3.8 kW

4 air handling units

1.8 kW

0.7 kW

4 axial fans

17 kW

14.8 kW

TOTAL

23,4 kW/h

16,1 kW/h

Savings over a 5-year period based on a 40m Yacht Emission reduction

Fuel savings in 1 year

Fuel savings in 5 years

± 15.000 liters = -/- € 20,000.-

± 75.000 liters = -/- € 100,000.-

-/- 160.448 m CO2 greenhouse gas 3

-/- 11.461 m3 CO toxic emission -/- 34.382 m HC pollution 3

-/- 114.606 m3 NOX greenhouse effect

Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 6


EASY TO CONTROL Thanks to the included sensors in the Plug & Play system, the interactive air conditioning control platform Aria is available for the ship builder, owner and the crew. It is available on the web and via a mobile app to take the best advantages from dedicated services per type of user: • Shipyards and ship designers can view and download ready-to-use instructions and drawings to integrate the system in the ship design. • Chief Engineers can monitor and control the HVAC system remotely. Also, our on-demand service and the e-commerce platform to find and order spare parts easily are accessible in a click. • Ship owners can remotely fully control the system according to their wishes.

CLOUD

For system intergra�on on ship design.

APP

E-COMMERCE

User friendly. For owners and chief engineers.

All your spare parts online available.

TECHNICAL

ASSISTANCE

Online technical interface to control all units.

Voice service, chat, mail, on site. Individual assistance �ckets.

OWNER

Customized and simplified opera�ng modes. On-board comfort controlled by smarthphone.

7


Mobile app Via the mobile app you can control your onboard HVAC system easily. It is user friendly and available for owners and onboard crew.

Images: Mobile app home screens - devices and favourites

Images: Mobile app screens - engine room ventilation and chiller heat pump

Images: Mobile app screens - fan coil unit on and off

8


Desktop app Via the desktop version of Aria you can control your onboard HVAC system easily. It is user friendly and available for owners and onboard crew.

Images: Desktop app home screens - devices and favourites

Images: Desktop app screens - engine room ventilation setpoints and overview

Images: Desktop app screens - engine room ventilation analytics

PLUG & PLAY ADVANTAGES The benefits of choosing for a Heinen & Hopman Plug & Play system: • Compact units - less space required • Super silent - more comfort, installation inside furniture (no structural bulkhead) • Energy saving - lower emissions, smaller generator sets, operative cost reduction • Inverter free - no THD issue for capacity control • Indirect cost elimination (during build) - thanks to electrical and hydraulic unit integration • Operative costs and maintenance operation reduction - thanks to smart thinking solutions • Design and after sales cost reduction - thanks to Aria, the air conditioning interactive control platform • Operating modes and customized assets - easy click interface, on-demand assistance, better service to the owner

9


CATALOG The Plug & Play system is a product line that includes: • Reverse cycle chiller units • Fan coil units • Fresh air units • Air connection fittings • Centralized exhaust units • Engine room ventilation • Control systems

NOTE: INSULATION The air conditions are highly dependent on the quality of the duct installation. Thermal insulation is one of the most cost-effective improvements to comfort and efficiency that can be made, because the best way to beat the heat (or the cold) is to prevent it from ever getting in. Thermal insulation also tends to muffle audible noise. IMPORTANT: Insulation always requires a vapor barrier to effectively prevent condensation. This means that the outer surface of the insulation must be impermeable to water vapor. So it is important to maintain an airtight vapor barrier around the insulation. The location of the vapor barrier is also crucial. The insulation must be between the vapor barrier and the cold surface.

10


REVERSE CYCLE CHILLERS Each chiller module is factory tested and filled with R-410A. Multiple module skids have been developed and designed for quick and easy module replacement. Multiple connectors and multi cables are supplied along with the unit and control panel, making electrical and hydraulic connection on board simple and fast. The compact design and threaded frames allow the unit to be installed directly with nuts and bolts attached to the ship’s foundation. If multiple modules of vertical design are required, a skid plug-in is available upon request. Modules can be assembled in one skid or supplied in separate modules to meet the most demanding space requirements on board. Available configurations • One chilled water and one seawater pump • Two chilled water and seawater pumps (one system on standby) • One central switchboard or split with start board for remote pumps • KNX network interface • General alarm contact • Remote start/stop and capacitance reduction contacts Reverse cycle chillers come with a control panel, pump switches and an optional compressor soft start. Exchanger Condenser Drip tray Frame Compressor type CW manifolds SW manifolds Insulation Junction box Multiple connectors prot. Control system Touch screen Standard painting

SS brazed plates Co-axial CuNi SS316L Painted alu High-efficiency scroll compressor SS316L SS316L Armaflex SS316L IP68 PLC type KNX 7” (optional) RAL9010

Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 11


REVERSE CYCLE CHILLERS - 15KW MODULE TYPE Plug & Play 15kW modular reverse cycle chillers are available with capacities from 15kW (51.700 BTU/h) to 60kW (± 206.900 BTU/h) up to four modules. Reverse cycle chillers come with a control panel, pump switches and an optional compressor soft start. Key features • Compact design • Corossion resistant • Easy installation • High efficiency • Environment-friendly

Technical specifications MODEL capacity

Electrical standard

No. of stages

H (mm)

W (mm)

L (mm)

SW Ø

CW Ø

Icool (A)

Iheat (A)

PCH15-230 43.100 BTU/h

1x230V/50Hz

1

787

550

440

1 ½”

1 ½”

15,08

18,11

PCH15-400 51.700 BTU/h

3x400V/50Hz

1

787

550

440

1 ½”

1 ½”

9,55

10,84

PCH15-460 51.700 BTU/h

3x460V/60Hz

1

787

550

440

1 ½”

1 ½”

8,0

9,25

PCH30-230 86.200 BTU/h

1x230V/50Hz

2

787

550

880

1 ½”

1 ½”

2x 15,08

2x 18,11

PCH30-400 103.400 BTU/h

3x400V/50Hz

2

787

550

880

1 ½”

1 ½”

2x 9,55

2x 10,84

PCH30-460 103.400 BTU/h

3x460V/60Hz

2

787

550

880

1 ½”

1 ½”

2x 8,0

2x 9,25

PCH45-400 155.170 BTU/h

3x400V/50Hz

3

787

550

1.320

1 ½”

1 ½”

3x 9,55

3x 10,84

PCH45-460 155.170 BTU/h

3x460V/60Hz

3

787

550

1.320

1 ½”

1 ½”

3x 8,0

3x 9,25

PCH60-400 206.900 BTU/h

3x400V/50Hz

4

787

550

1.760

1 ½”

1 ½”

4x 9,55

4x 10,84

PCH60-460 206.900 BTU/h

3x460V/60Hz

4

787

550

1.760

1 ½”

1 ½”

4x 8,0

4x 9,25

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: Multiple module

12


REVERSE CYCLE CHILLERS - 20KW MODULE TYPE Plug & Play 20kW modular reverse cycle chillers are available with capacities from 20kW (69.000 BTU/h) to 80kW (± 276.900 BTU/h) up to four modules. Reverse cycle chillers come with a control panel, pump switches and an optional compressor soft start. Key features • Compact design • Corossion resistant • Easy installation • High efficiency • Environment-friendly

Technical specifications MODEL capacity

Electrical standard

No. of stages

H (mm)

W (mm)

L (mm)

SW Ø

CW Ø

Icool (A)

Iheat (A)

PCH20-400 69.000 BTU/h

3x400V/50Hz

1

787

550

440

1 ½”

1 ½”

9,93

10,95

PCH20-460 69.000 BTU/h

3x460V/60Hz

1

787

550

440

1 ½”

1 ½”

9,96

11,26

PCH40-400 138.000 BTU/h

3x400V/50Hz

2

787

550

880

1 ½”

1 ½”

2x 9,93

2x 10,95

PCH40-460 138.000 BTU/h

3x460V/60Hz

2

787

550

880

1 ½”

1 ½”

2x 9,96

2x 11,26

PCH60.2-400 207.000 BTU/h

3x400V/50Hz

3

787

550

1.320

1 ½”

1 ½”

3x 9,93

3x 10,95

PCH60.2-460 207.000 BTU/h

3x460V/60Hz

3

787

550

1.320

1 ½”

1 ½”

3x 9,96

3x 11,26

PCH80-400 276.000 BTU/h

3x400V/50Hz

4

787

550

1.760

1 ½”

1 ½”

4x 9,93

4x 10,95

PCH80-460 276.000 BTU/h

3x460V/60Hz

4

787

550

1.760

1 ½”

1 ½”

4x 9,96

4x 11,26

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: Multiple module

13


REVERSE CYCLE CHILLERS - 35KW MODULE TYPE Plug & Play 35kW modular reverse cycle chillers are available with capacities from 35kW (120.700 BTU/h) to 140kW (± 482.800 BTU/h) up to four modules. Reverse cycle chillers come with a control panel, pump switches and an optional compressor soft start. Key features • Compact design • Corossion resistant • Easy installation • High efficiency • Environment-friendly

Technical specifications MODEL capacity

Electrical standard

No. of stages

H (mm)

W (mm)

L (mm)

SW Ø

CW Ø

Icool (A)

Iheat (A)

PCH35-400 120.700 BTU/h

3x400V/50Hz

1

980

700

440

2 ½”

2”

21,84

24,37

PCH35-460 120.700 BTU/h

3x460V/60Hz

1

980

700

440

2 ½”

2”

14,46

16,67

PCH70-400 241.400 BTU/h

3x400V/50Hz

2

980

700

880

2 ½”

2”

2x 21,84

2x 24,37

PCH70-460 241.400 BTU/h

3x460V/60Hz

2

980

700

880

2 ½”

2”

2x 14,46

2x 16,67

PCH105-400 362.100 BTU/h

3x400V/50Hz

3

980

700

1.320

2 ½”

2”

3x 21,84

3x 24,37

PCH105-460 362.100 BTU/h

3x460V/60Hz

3

980

700

1.320

2 ½”

2”

3x 14,46

3x 16,67

PCH140-400 482.800 BTU/h

3x400V/50Hz

4

980

700

1.760

2 ½”

2”

4x 21,84

4x 24,37

PCH140-460 482.800 BTU/h

3x460V/60Hz

4

980

700

1.760

2 ½”

2”

4x 14,46

4x 16,67

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: Multiple module

14


REVERSE CYCLE BLDC CHILLERS Each chiller module is factory tested and filled with R-410A. Multiple module skids have been developed and designed for quick and easy module replacement. Multiple connectors and multi cables are supplied along with the unit and control panel, making electrical and hydraulic connection on board simple and fast. The compact design and threaded frames allow the unit to be installed directly with nuts and bolts attached to the ship’s foundation. If multiple modules of vertical design are required, a skid plug-in is available upon request. Modules can be assembled in one skid or supplied in separate modules to meet the most demanding space requirements on board. Brushless DC technology ensures maximum overall system efficiency. By varying the compressor speed from 10% to 100% of nominal speed, BLDC chillers always minimize power consumption and maximize onboard comfort, avoiding typical chilled water temperature fluctuations. Available configurations • Speed control on a single module from 10% to 100% of the total available cooling capacity • Maximum efficiency • Maximum comfort level in every room served • One chilled water and one seawater pump • Two chilled water and seawater pumps (one system on standby) • One central switchboard or split with start board for remote pumps • KNX network interface • General alarm contact • Remote start/stop and capacitance reduction contacts Advantages of a BLDC chiller • Variable speed of the chiller gives maximum comfort compared to a normal on/off chiller by close to 0 fluctuation of the cooling water temperature • With a BLDC chiller the efficiency of the compressor is more and more compared to a normal AC compressor (same principle as a Danfoss Turbocor) • With a BLDC chiller the capacity control is from 10% to 100% of the available cooling capacity • With a BLDC chiller the current start up is reduced to 0...! With this solution we have no start peaks at all. • A perfect integration with battery drive or small electric systems Reverse cycle BLDC chillers come with a control panel, pump switches and an optional compressor soft start. Exchanger Condenser Drip tray Frame Compressor type CW manifolds SW manifolds Insulation Junction box Multiple connectors prot. Control system Touch screen Standard painting

SS brazed plates Co-axial CuNi SS316L Painted alu High-efficiency BLDC variable speed SS316L SS316L Armaflex SS316L IP68 PLC type KNX 7” (optional) RAL9010

Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 15


REVERSE CYCLE BLDC CHILLERS We have tested the BLDC chillers extensively. The results:

Image: Brushless EC motor

Graphic: efficiency with BLDC

Graphic: energy consumption

Image: Difference between a non-inverter and an inverter type Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 16


REVERSE CYCLE BLDC CHILLERS - 20KW MODULE TYPE Plug & Play 20kW modular reverse cycle chillers are available with capacities from 20kW (69.000 BTU/h) to 80kW (± 276.900 BTU/h) up to four modules. BLDC Reverse cycle chillers come with a control panel, pump switches and an optional compressor soft start. Key features • Compact design • Corossion resistant • Easy installation • High efficiency • Environment-friendly

Technical specifications MODEL capacity

Electrical standard

No. of stages

H (mm)

W (mm)

L (mm)

SW Ø

CW Ø

Icool (A)

Iheat (A)

PCH20-400 69.000 BTU/h

3x400V/50Hz

1

787

550

440

1 ½”

1 ½”

9,93

10,95

PCH20-460 69.000 BTU/h

3x460V/60Hz

1

787

550

440

1 ½”

1 ½”

9,96

11,26

PCH40-400 138.000 BTU/h

3x400V/50Hz

2

787

550

880

1 ½”

1 ½”

2x 9,93

2x 10,95

PCH40-460 138.000 BTU/h

3x460V/60Hz

2

787

550

880

1 ½”

1 ½”

2x 9,96

2x 11,26

PCH60.2-400 207.000 BTU/h

3x400V/50Hz

3

787

550

1.320

1 ½”

1 ½”

3x 9,93

3x 10,95

PCH60.2-460 207.000 BTU/h

3x460V/60Hz

3

787

550

1.320

1 ½”

1 ½”

3x 9,96

3x 11,26

PCH80-400 276.000 BTU/h

3x400V/50Hz

4

787

550

1.760

1 ½”

1 ½”

4x 9,93

4x 10,95

PCH80-460 276.000 BTU/h

3x460V/60Hz

4

787

550

1.760

1 ½”

1 ½”

4x 9,96

4x 11,26

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: Multiple module

17


REVERSE CYCLE BLDC CHILLERS - 35KW MODULE TYPE Plug & Play 35kW modular reverse cycle chillers are available with capacities from 35kW (120.700 BTU/h) to 140kW (± 482.800 BTU/h) up to four modules. BLDC Reverse cycle chillers come with a control panel, pump switches and an optional compressor soft start. Key features • Compact design • Corossion resistant • Easy installation • High efficiency • Environment-friendly

Technical specifications MODEL capacity

Electrical standard

No. of stages

H (mm)

W (mm)

L (mm)

SW Ø

CW Ø

Icool (A)

Iheat (A)

PCH35-400 120.700 BTU/h

3x400V/50Hz

1

980

700

440

2 ½”

2”

21,84

24,37

PCH35-460 120.700 BTU/h

3x460V/60Hz

1

980

700

440

2 ½”

2”

14,46

16,67

PCH70-400 241.400 BTU/h

3x400V/50Hz

2

980

700

880

2 ½”

2”

2x 21,84

2x 24,37

PCH70-460 241.400 BTU/h

3x460V/60Hz

2

980

700

880

2 ½”

2”

2x 14,46

2x 16,67

PCH105-400 362.100 BTU/h

3x400V/50Hz

3

980

700

1.320

2 ½”

2”

3x 21,84

3x 24,37

PCH105-460 362.100 BTU/h

3x460V/60Hz

3

980

700

1.320

2 ½”

2”

3x 14,46

3x 16,67

PCH140-400 482.800 BTU/h

3x400V/50Hz

4

980

700

1.760

2 ½”

2”

4x 21,84

4x 24,37

PCH140-460 482.800 BTU/h

3x460V/60Hz

4

980

700

1.760

2 ½”

2”

4x 14,46

4x 16,67

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: Multiple module

18


REVERSE CYCLE CHILLERS - CONTROL SET Plug & Play controls are designed to be user-friendly, easy to install and flexible to fit the tightest onboard performances. Control switchboards are available in different versions according to the: • Number of pumps • Number of chiller modules • Type of web interface Key features • Fast connection • Easy installation • 7” touch screen • PLC control logic • Remote control Chillers are controlled and monitored by our specially designed Plug & Play switchboards that are made according to the number of modules to be operated. All switchboards are supplied with pre-installed multipole connectors. This allows for quick and easy installation by simply connecting the multi cables. Chiller control systems are fully PLC type. An optional 7” touch screen can be installed on the switchboard. The PLC control offers the latest control technologies such as: • Hour counter • Frost protection • Low pressure monitoring • Low/high pressure alarm • Compressor contactors alarm • Flow switches • Chilled water temperature set point heating • Chilled water temperature set point cooling • Capacity limit • Remotely turned off • General alarm contact • Smart graphical interface • Internet LAN connection for remote monitoring and control

Image: Air flow diagram with reverse cycle chiller

Each chiller module control is centralized on the associated switchboard. Chiller control can be achieved through the following user interfaces: • Locally via plug-in service tool (standard) • Local via touch screen panel (optional) • Via web browser of the on-board internet network (optional) • Via web browser via internet (optional) • By smartphone or tablet via the P&P mobile app (optional) Material Touch screen Soft starter Installation Electrical connections Standard painting PLC Aux connection sockets Casing IP class Multiple connectors IP class

Shining painted iron 7” Siemens Contained inside the panels (optional) Mounting brackets Multi-cable for chiller modules RAL9010 Siemens Climatix KNX network, Internet LAN, ST LAN IP54 IP68 19

Image: Chiller control installation connection


Technical specification CENTRAL SWITCHBOARDS (INCLUDING PUMP STARTERS) Electrical standard

Controlled stages

H (mm)

W (mm)

L (mm)

Soft starter

PCS15-230 PCS15-400 PCS15-460

1x230V/50Hz 3x400V/50Hz 3x460/60Hz

1

506

200

406

N.A. Optional Optional

PCS20-400 PCS20-460

3x400V/50Hz 3x460/60Hz

1

506

200

406

PCS30-230 PCS30-400 PCS30-460

1x230V/50Hz 3x400V/50Hz 3x460/60Hz

2

606

200

606

PCS35-400 PCS35-460

3x400V/50Hz 3x460/60Hz

1

606

200

606

Optional Optional

PCS40-400 PCS40-460

3x400V/50Hz 3x460/60Hz

2

606

200

606

Optional Optional

PCS45-400 PCS45-460

3x400V/50Hz 3x460/60Hz

3

806

200

606

Optional Optional

PCS60-400 PCS60-460

3x400V/50Hz 3x460/60Hz

4

806

200

806

Optional Optional

PCS60.2-400 PCS60.2-460

3x400V/50Hz 3x460/60Hz

3

806

200

606

Optional Optional

PCS70-400 PCS70-460

3x400V/50Hz 3x460/60Hz

2

606

200

606

Optional Optional

PCS80-400 PCS80-460

3x400V/50Hz 3x460/60Hz

4

806

200

806

Optional Optional

PCS105-400 PCS105-460

3x400V/50Hz 3x460/60Hz

3

806

200

806

Optional Optional

PCS140-400 PCS140-460

3x400V/50Hz 3x460/60Hz

4

806

200

806

Optional Optional

MODEL

Image: Example of a central switchboard including pump starters

20

Optional Optional N.A. Optional Optional


MAIN SWITCHBOARD and remote pump starter switchboard Electrical standard

Controlled stages

H (mm)

W (mm)

L (mm)

Soft starter

PCS30-230-CS PCS30-400-CS PCS30-460-CS

1x230V/50Hz 3x400V/50Hz 3x460/60Hz

2

606

200

606

N.A. Optional Optional

PCS30-230-PS PCS30-400-PS PCS30-460-PS

1x230V/50Hz 3x400V/50Hz 3x460/60Hz

2

506

200

306

PCS35-400-CS PCS35-460-CS

3x400V/50Hz 3x460/60Hz

1

606

200

606

PCS35-400-PS PCS35-460-PS

3x400V/50Hz 3x460/60Hz

1

506

200

306

PCS40-400-CS PCS40-460-CS

3x400V/50Hz 3x460/60Hz

2

606

200

606

PCS40-400-PS PCS40-460-PS

3x400V/50Hz 3x460/60Hz

1

506

200

306

PCS45-400-CS PCS45-460-CS

3x400V/50Hz 3x460/60Hz

3

806

200

606

PCS45-400-PS PCS45-460-PS

3x400V/50Hz 3x460/60Hz

3

506

200

306

PCS60-400-CS PCS60-460-CS

3x400V/50Hz 3x460/60Hz

4

806

200

806

PCS60-400-PS PCS60-460-PS

3x400V/50Hz 3x460/60Hz

4

506

200

306

PCS60.2-400-CS 3x400V/50Hz PCS60.2-460-CS 3x460/60Hz

3

806

200

606

PCS60.2-400-PS 3x400V/50Hz PCS60.2-460-PS 3x460/60Hz

3

506

200

306

PCS70-400-CS PCS70-460-CS

3x400V/50Hz 3x460/60Hz

2

606

200

606

PCS70-400-PS PCS70-460-PS

3x400V/50Hz 3x460/60Hz

2

506

200

306

PCS80-400-CS PCS80-460-CS

3x400V/50Hz 3x460/60Hz

4

806

200

806

PCS80-400-PS PCS80-460-PS

3x400V/50Hz 3x460/60Hz

4

506

200

306

PCS105-400-CS PCS105-460-CS

3x400V/50Hz 3x460/60Hz

3

806

200

806

PCS105-400-PS PCS105-460-PS

3x400V/50Hz 3x460/60Hz

3

506

200

306

PCS140-400-CS PCS140-460-CS

3x400V/50Hz 3x460/60Hz

4

806

200

806

PCS140-400-PS PCS140-460-PS

3x400V/50Hz 3x460/60Hz

4

506

200

306

MODEL

Image: PCS-CS

Image: PCS-PS 21

Optional Optional

Optional Optional

Optional Optional

Optional Optional

Optional Optional

Optional Optional

Optional Optional

Optional Optional

Optional Optional


Image: Example of a main switchboard and remote pump starter

22


CHILLER PUMP SET Plug & Play chillers can be supplied with a wide range of seawater and chilled water pumps specially designed for marine applications and fully integrated into the chiller controls. Spare parts and consumables can be easily purchased through the E-commerce platform and delivered directly on board around the world. Key features • Compact design • Heavy duty • Internal design • Reliability • Custom execution Plug & Play non-self-priming seawater and chilled water pumps are integrated into the reverse cycle control panel to provide a turnkey control system and make installation quick and easy. Seawater pumps have a bronze housing and impeller to ensure longer life and maintenance time. Specific widia ceramic compounnd for mechanical seals is supplied as standard for seawater pumps. Seawater pumps must be installed below seawater level. Pump motors have an IP55 Class F protection, tropical version.

Image: Seawater pump

The Plug & Play pump design ensures small dimensions combined with maximum efficiency. The mechanical internal layout has been developed to ensure that all parts that come into contact with liquids are sized to withstand the most demanding mechanical loads a pump may face during its lifetime. Every rotating part is protected from the outside to prevent any possible contact with operators on board. The shaft bearings are designed to reduce stress and provide high reliability under all pump operating conditions. A wide range of customization is possible, ranging from flow and head characteristics to the final required color according to the vessel’s specifications. Sea water pumps Pump body Impeller Shaft Protection Execution Seals Color

Chilled water pumps Bronze Pump body Cast iron Bronze Impeller Brass / Cast iron AISI316 Shaft AISI303 IP55 Protection IP55 Tropicalized Execution NA Widia Ceramix (XYXYRZY) Seals Widia Ceramic/EPDM According request Color According request

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

23


Technical specification Seawater pumps Available standard

Installed power (kW)

H (mm)

W (mm)

L (mm)

Flow/ Head (m3/h / m.w.c.)

Speed (RPM)

Inlet Ø

Outlet Ø

Inlet con. (exec.)

Outlet con. (excl.)

Weight (kg)

SW15.20-230 Up to 69.000 BTU/h

1x230V/50Hz

0,37

260

167

380

2,4 / 7,50

1.450

G 1 ½”

G 1”

Threated

Threated

17,5

SW15.20-400 Up to 69.000 BTU/h

3x400V/50Hz

0,37

260

167

380

2,4 / 7,50

1.450

G 1 ½”

G 1”

Threated

Threated

17,5

SW15.20-460 Up to 69.000 BTU/h

3x460V/50Hz

0,37

260

167

380

2,4 / 7,50

1.450

G 1 ½”

G 1”

Threated

Threated

17,5

SW30-230 1x230V/50Hz Up to 103.400 BTU/h

0,37

260

167

380

4,8 / 7,80

1.450

G 1 ½”

G 1”

Threated

Threated

17,5

SW30-400 3x400V/50Hz Up to 103.400 BTU/h

0,37

260

167

380

4,8 / 7,80

1.450

G 1 ½”

G 1”

Threated

Threated

17,5

SW30-460 3x460V/50Hz Up to 103.400 BTU/h

0,37

260

167

380

4,8 / 7,80

1.450

G 1 ½”

G 1”

Threated

Threated

17,5

SW35.40-400 3x400V/50Hz Up to 138.000 BTU/h

0,37

292

240

410

8 / 7,20

1.450

DN50

DN32

Flanged

Flanged

30,5

SW35.40-460 3x460V/50Hz Up to 138.000 BTU/h

0,37

292

240

410

8 / 7,20

1.450

DN50

DN32

Flanged

Flanged

30,5

SW45-400 3x400V/50Hz Up to 152.100 BTU/h

0,37

305

250

385

6,6 / 9,5

1.450

G 1 ½”

G 1”

Threated

Threated

21,5

SW45-460 3x460V/50Hz Up to 152.100 BTU/h

0,37

305

250

385

6,6 / 9,5

1.450

G 1 ½”

G 1”

Threated

Threated

21,5

SW60-400 3x400V/50Hz Up to 202.800 BTU/h

0,55

230

173

313

8,4 / 16,3

2.900

G 1 ½”

G 1”

Threated

Threated

13,5

SW60-460 3x460V/50Hz Up to 202.800 BTU/h

0,55

230

173

313

8,4 / 16,3

2.900

G 1 ½”

G 1”

Threated

Threated

13,5

SW80-400 3x400V/50Hz Up to 276.000 BTU/h

0,75

292

242

450

16,8 / 8

1.450

DN65

DN40

Flanged

Flanged

43

SW80-460 3x460V/50Hz Up to 276.000 BTU/h

0,75

292

242

450

16,8 / 8

1.450

DN65

DN40

Flanged

Flanged

43

SW105-400 3x400V/50Hz Up to 362.100 BTU/h

1,1

272

209

423

24 / 9

2.900

G 2 ½”

G 2 ½”

Threated

Threated

29,2

SW105-460 3x460V/50Hz Up to 362.100 BTU/h

1,1

272

209

423

24 / 9

2.900

G 2 ½”

G 2 ½”

Threated

Threated

29,2

SW140-400 3x400V/50Hz Up to 482.800 BTU/h

1,1

272

209

423

32 / 8

2.900

G 2 ½”

G 2 ½”

Threated

Threated

29,2

SW140-460 3x460V/50Hz Up to 482.800 BTU/h

2,2

252

212

453

25 / 18

2.900

G 2 ½”

G 2 ½”

Threated

Threated

29,2

MODEL capacity

NOTE: Pumps are selected according to the standard sizing parameter. Correct measurements must be carried out for each project before purchase. For other products of this type, specific customization requests, please contact: info@it.heinenhopman.com.

24


Technical specification Chilled water pumps Available standard

Installed power (kW)

H (mm)

W (mm)

L (mm)

Flow/ Head (m3/h / m.w.c.)

Speed (RPM)

Inlet Ø

Outlet Ø

Inlet con. (exec.)

Outlet con. (excl.)

Weight (kg)

CW15.20-230 Up to 69.000 BTU/h

1x230V/50Hz

0,15

160

122

266

2,4 / 3,6

2.900

G ½”

G ½”

Threated

Threated

5,2

CW15.20-400 Up to 69.000 BTU/h

3x400V/50Hz

0,15

160

122

266

2,4 / 3,6

2.900

G ½”

G ½”

Threated

Threated

5,2

CW15.20-460 Up to 69.000 BTU/h

3x460V/50Hz

0,15

160

122

266

2,4 / 3,6

2.900

G ½”

G ½”

Threated

Threated

5,2

CW30-230 1x230V/50Hz Up to 103.400 BTU/h

0,37

168

149

263

4,8 / 9

2.900

G 1”

G ½”

Threated

Threated

6,8

CW30-400 3x400V/50Hz Up to 103.400 BTU/h

0,37

168

149

263

4,8 / 9

2.900

G 1”

G ½”

Threated

Threated

6,8

CW30-460 3x460V/50Hz Up to 103.400 BTU/h

0,37

168

149

263

4,8 / 9

2.900

G 1”

G ½”

Threated

Threated

6,8

CW35.40-400 3x400V/50Hz Up to 138.000 BTU/h

0,55

193

240

380

8 / 7,0

2.900

G 1 ½”

G 1 ½”

Threated

Threated

11,8

CW35.40-460 3x460V/50Hz Up to 138.000 BTU/h

0,55

193

240

380

8 / 7,0

2.900

G 1 ½”

G 1 ½”

Threated

Threated

11,8

CW45-400 3x400V/50Hz Up to 152.100 BTU/h

0,45

190

171

263

6,6 / 7,5

2.900

G 1 ½”

G 1”

Threated

Threated

8,3

CW45-460 3x460V/50Hz Up to 152.100 BTU/h

0,45

190

171

263

6,6 / 7,5

2.900

G 1 ½”

G 1”

Threated

Threated

8,3

CW60-400 3x400V/50Hz Up to 202.800 BTU/h

0,55

230

173

313

8,4 / 16,3

2.900

G 1 ½”

G 1”

Threated

Threated

13,5

CW60-460 3x460V/50Hz Up to 202.800 BTU/h

0,55

230

173

313

8,4 / 16,3

2.900

G 1 ½”

G 1”

Threated

Threated

13,5

CW80-400 3x400V/50Hz Up to 276.000 BTU/h

0,75

250

168

391

13 / 15

2.900

G 2”

G 1 ¼”

Threated

Threated

18,8

CW80-460 3x460V/50Hz Up to 276.000 BTU/h

0,75

250

168

391

13 / 15

2.900

G 2”

G 1 ¼”

Threated

Threated

18,8

CW105-400 3x400V/50Hz Up to 362.100 BTU/h

1,5

270

207

420

20 / 12

2.900

G 2 ½”

G 2 ½”

Threated

Threated

23,2

CW105-460 3x460V/50Hz Up to 362.100 BTU/h

1,5

270

207

420

20 / 12

2.900

G 2 ½”

G 2 ½”

Threated

Threated

23,2

CW140-400 3x400V/50Hz Up to 482.800 BTU/h

2,2

252

212

453

25 / 18

2.900

DN65

DN40

Flanged

Flanged

32

CW140-460 3x460V/50Hz Up to 482.800 BTU/h

2,2

252

212

453

25 / 18

2.900

DN65

DN40

Flanged

Flanged

32

MODEL capacity

NOTE: Pumps are selected according to the standard sizing parameter. Correct measurements must be carried out for each project before purchase. For other products of this type, specific customization requests, please contact: info@it.heinenhopman.com.

Image: Chilled water pump

25


FAN COIL UNITS PFC fan coil units feature the ultimate technologies available in the marine HVAC market. Super quiet EC fan blowers allow fans to be installed in furniture without any risk of environmental noise pollution from engine noise. Plug & Play brushless technology and latest aerodynamic design make the PFC fan coil unit the most efficient terminal unit available on the market. Specially designed vibration dampers provide a vibration-free environment allowing installation of the units in the most unusual and sensitive areas. Key features • Compact design • Quick installation • Super silent • Vibration free • High efficiency PFC fan coil units are supplied with all water valves installed in the unit, including: • Electrically operated three way valve • Flow balancing valves • Closing valves A dedicated vent valve is connected to the top end of the water coil, allowing quick and easy cleaning of chilled / hot water loop during system start-up or cleaning. A built-in junction box with multiple connectors is fitted to the top case, allowing quick connection to the room thermostat controller. A specially designed Heinen & Hopman multi cable with quick couplings is part of the power supply for power and control connection. Cable lengths according to the requirements on board. The touchscreen controller provides a user-friendly interface. PFC fan coil units can be fully monitored and controlled by a simple KNX network. Each individual speed step can be set individually based on the actual system pressure drop. Notes • Refer to the fan coil control section of this document for the full fan coil + control package. • The stated weights are subject to change depending on the electric heater layout chosen by the customer. • Fully adjustable fan rotation. • Fan with water connection on the right. • For electric heating above 1,5 kW, an external switch must be added by the customer. Drip tray Drain connection Tray color Fan type Water coil Water connections Electric heater Air filter Multiple connectors Control system Standard execution Vibration damper (PFC type) Vibration damper (Slim type)

Special treated galvanized 2x3/8” threated* Black High efficiency EC fan Cu/Al Threated Stainless steel NEO IP68 on fan coil Refer to related chapter Total black Position adjustable Adjustable horizontally

* For sailing vessel N.4 drain connection will be provided. Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 26


FAN COIL UNITS - PFC Plug & Play fan coil units are available from 6.000 to 24.000 BTU/h. Each fan coil unit is supplied with its own pre-wired multicable and a touchscreen thermostat controller for a plug and play installation. CW control, balancing and closing valves are already installed in the skid!

Technical specifications M.U.

PFC6

PFC9

PFC12

PFC18

PFC24

Cooling cap.*

BTU/h

6.000

9.000

12.000

18.000

24.000

Heating cap. (by water)**

BTU/h

6.500

10.250

12.600

18.100

23.500

W

83

83

115

165

165

SPECIFICATIONS

Power consumption (Max RPM) Power consumption (50% Qnom)

W

13

13

19

27

27

Power consumption (30% Qnom)

W

4

4

6

10

13

Heating Cap. (Electr. heater)***

kW

1

1

1/1,5

1/1,5

1/1,5

Water flow (10% Eth. glycol)

l/h

315

465

621

907

1.219

Air flow AESP at max. RPM Length

m3/h

390

500

575

750

950

Pa

331

165

203

374

180

mm

415

465

465

540

620

Depth

mm

400

400

400

452

452

Height

mm

358

383

383

415

482

Supply Air connection D

mm

125

125

125

160

160

Kg

10,5

12,5

14,0

21,0

23,5

DN

½”

½”

½”

¾”

¾”

Weight Water connections

* Water trace 7 C/12 C ** Water trace 450/N.D. *** Electric heater power available according requests up to 2x2 kW 0

0

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: PFC18 fan coil unit

27


FAN COIL UNITS - PFC SLIM TYPE Plug & Play fan coil units are available from 6.000 to 24.000 BTU/h. Each fan coil unit is supplied with its own pre-wired multicable and a touchscreen thermostat controller for a plug and play installation. Electric standards available: • 1x230V - 50/60Hz • 1x115V - 50/60Hz (for sailing vessel N.4 drain connection will be provided) Technical specifications M.U.

PFC6

Cooling cap.*

BTU/h

Heating cap. (by water)**

BTU/h

SPECIFICATIONS

Power consumption (Max RPM)

PFC9

PFC12

PFC18

PFC24

6.000

9.000

12.000

18.000

24.000

6.500

10.250

12.600

18.100

23.500

W

83

83

115

165

165

Power consumption (50% Qnom)

W

13

13

19

27

27

Power consumption (30% Qnom)

W

4

4

6

10

13

Heating Cap. (Electr. heater)***

kW

1

1

1/1,5

1/1,5

1/1,5

Water flow (10% Eth. glycol)

l/h

315

465

621

907

1.219

Air flow AESP at max. RPM

m3/h

390

500

575

750

950

Pa

331

165

203

374

180

Length

mm

415

465

465

540

620

Depth

mm

279

279

279

309

309

Height

mm

620

665

665

820

820

Supply Air connection D

mm

125

125

125

160

160

Weight

Kg

11,5

13,95

15,75

24,0

27,9

Water connections

DN

½”

½”

½”

¾”

¾”

* Water trace 70C/120C ** Water trace 450/N.D. *** Electric heater power available according requests up to 2x2 kW NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: PFC18 fan coil unit slim type

28


FAN COIL UNITS - CONTROL SET The Plug & Play PFC fan coil unit control set offers the customer all necessary control and power equipment to work with the PFC fan coil unit. Thanks to simple click connections and the special design of the thermostat installation, the PFC fan coil unit control set easy to adapt to any type of interior. The thermostat controller is pre-programmed to control any PFC fan coil unit configuration. Electric standards available: • 1x230V - 50/60Hz • 1x115V - 50/60Hz (for sailing vessels N.4 drain connection will be provided)

Key features • Modern design • Touchscreen • User-friendly • Pre-programmed • Prewired The special design of our room thermostat controller allows for easy installation for all carpentry configurations. The display can be hidden in the furniture or supplied with custom aesthetic plates made according to the interior design (optionally available). The main features have been developed to ensure a user-friendly interface according to the ultimate technologies available in the market: • Room temperature control via built-in temperature sensor or external air sensor • DIP switches control • KNX bus configuration • Pre-selected working mode (comfort, economy, long conservation) • Independent function for window contact or presence detector • Automatic or manual fan speed control • Automatic cooling/heating changeover • Display of current temp. and setpoint in °C and/or °F • Key lock function • Filter cleaning reminder • Time planning and central control of setpoints via KNX bus The special Heinen & Hopman design multi-cable is supplied pre-wired to the controller terminal for plugand-play installation. On-board wiring is only limited to KNX network if required and power supply. No junction box is required between the room controller and the fan coil units. This makes the PFC FANCOIL unit control replaceable within a click in case of damages.

Image: Room thermostat

Touch screen dimensions Related voltage Overvoltage cat. Power consumption KNX bus interface Bus current Measuring range Accuracy

Image: Mounting frame

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com 29 All dimensions are ± 5mm.

66,80 (L) x 56,80 (H) mm AC 230V III 2,1 W TP1-64 electrically isolated 5mA 00C to 490C < ± 0,5K


FAN COIL UNITS - PFC ROOM THERMOSTAT COVERS PFC FANCOIL thermostats can be supplied with a wide range of cover plates to suit all cases where the display needs to be placed visibly and specific covers are required to match the interior design. 3D printing enables custom covers according to the wishes of the interior designer and in agreement with the main interior builders. Final color, gloss effects, logos and ship names can be implemented without limitation. Industrialized 3D printing allows for any adjustment of thermostat covers if the standard touchscreen plate does not match a vessel’s interior design. Many types of colors and surface finishes are available on request, including ship logo and ship name. If desired, the cover can also be manufactured according to the main brands.

30


FAN COIL UNITS - AIR CONNECTION FITTINGS PFC FANCOIL unit air connection fittings ensure that the onboard installation is carried out to the highest standards. A good air connection to the internal supply plenums is the basis for a highquality installation. PFC FANCOIL fittings are the basis for realizing the best comfort air network according to the available spaces on board. Installation kits for supply air connections mainly consists of: • Sound-damping, pre-insulated flexible hoses • Air divider • Elongated air connectors for plenum supply

High quality sound damping flexible hoses, 3D printing elongated connections together with air dividers provide all necessary parts/components for a perfect system according to the highest installation standard. Super quiet PFC FANCOIL and PFC supply air connection fittings are the perfect match to provide a super silent HVAC system, even when duct space is very limited.

Image: Flexible duct

Images: 3D printed air duct connections

31


AIR CONNECTION FITTINGS - SOUND DAMPING FLEXIBLE HOSES Pre-insulated flexible hose realized with internal sound-absorbing perforating flexible duct. Insulation is achieved by using a 25 mm thick fiberglass mat and an additional outer layer of vapour-tight aluminum foil. Available in diameter from 76 to 610 mm, fully non-combustible certified by class. Key features • High noise reduction • High resistance • Certified for all marine applications

Technical specifications Internal diameter (mm)*

Eternal diameter (mm)*

PFC100FLEX

102

152

PFC125FLEX

127

177

PFC160FLEX

160

210

PFC200FLEX

203

253

PFC250FLEX

254

304

MODEL

Fire resistance Max air speed Max pressure Max bending Minimum ordering length Insulation thickness Insulation density

* More sizes available on request. NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm.

32

Incombustible 30 m/s 300mm H2O 0,8 D 10m 25mm 16 kg/m3


AIR CONNECTION FITTINGS - AIR DIVIDERS Special care has been taken in the design of our 3D printed air dividers to create the best solution to distribute PFC FANCOIL supply airflow into more branches without creating additional turbulence, making the use of air dividers almost silent. The flexibility offered by the latest 3D printing technology enables a special design never seen before in the marine HVAC market. Key features • Special design • Wide range • Great strength

Technical specifications MODEL

Inlet diameter (mm)

Outlet diameter 1 (mm)

Outlet diameter 2 (mm)

L (mm)

W (mm)

H (mm)

PFCDIV125.100.100

125

100

100

196

146

175

PFCDIV125.125.125

125

125

125

258

148

201

PFCDIV160.100.100

160

100

100

196

174

160

PFCDIV160.125.125

160

125

125

248

174

192

PFCDIV160.160.125

160

160

125

278

183

209

PFCDIV160.160.160

160

160

160

303

183

222

PFCDIV125.125.125

125 slim

125

125

315

72

236

NOTE: Above dividers are the most common according PFC unit dimensions. Different sizes available upon request! HDT Tensile strength Strain at break Tensile module Impact strength Specific weight

1050C 40 MPa 47% 4000 MPa 43 Kj/m2 1,27 g/cm3

Images: 3D printed air dividers NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm.

33


AIR CONNECTION FITTINGS - OBLONG RINGS 3D printed air ring for plenum connection duct supply. When designing elongated rings, special attention has been paid to connecting flexible supply air hoses to indoor plenums when normal round nipples are too large to allocate the available height. A small angle is given to horizontal surfaces, this allows safe installation of flexible hoses even in the most critical cases where connection is very difficult due to limited space. Key features • Special design • Easy connection • Limited space fitting

Technical specifications Flex duct internal diameter (mm)

Equivalent minimum height (mm)

PFCOR100

100

79

PFCOR125

125

82

PFCOR160

160

106

PFCOR200

200

133

PFCOR250

250

166

MODEL

Max air speed Max pressure Minimum order quantity

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm.

34

30 m/s 300mm H2O 50 pcs

Images: 3D printed oblong rings


FRESH AIR UNITS The Heinen & Hopman plug-and-play fresh air units are equipped with the most recent technologies available on the market for marine HVAC systems. Super quiet EC fan blowers allow the Fresh Air units to be installed in carpentry without any risk of environmental noise pollution caused by engine noise. The Plug & Play brushless technology and latest aerodynamic design make the Fresh Air units one of the most efficient air handling units on the market. Specially designed vibration dampers provide a vibration-free environment allowing installation of the units in the most unusual and sensitive areas. The Advanced models are also equipped with a hightech heating element control system. Fresh Air units are supplied with all water valves installed in the unit, including electrically operated three-way valve, flow control valves and shut-off valves. The Fresh Air units are mainly consists of the following sections: • Filter section Easily removable and cleanable G4 filter. The filter is cleat-mounted to the air handler skid, facilitating the normal maintenance normally performed by the crew. • Cooling/Heating Copper tube coil and aluminum fin construction, suitable for chilled water as cooling medium or hot water as heating medium. The coil is protected with a special cataphoresis coating treatment. Coil casing and drain tank supplied in SS316L. • Fan section High-efficiency EC plug fan mounted on flexible connections to prevent transfer to the skid. The fan is equipped with a special electronic board mounted directly in the electric motor. The fan speed can be adjusted during commissioning according to the final pressure losses of the fresh air system. The fresh air supply ducts can be connected directly to the fan section on three different sides of the unit, facilitating the construction of compact fan rooms and avoiding the installation of an additional distribution section. • Electric heating section (applies to Advanced models only) This section contains an electric heater with an SS304 housing and SS304 electrical elements. The heater includes maximum temperature protection and flow switch. A pre-wired built-in junction box with multiple connectors is provided in the housing. This allows a Plug & Play electrical connection to the controller of the fresh air unit. Each unit supplied complete with a specially designed Heinen Hopman multi-cable for control and power connection with cable lengths according to the requirements on board. Key features • Compact design • Quick installation • Super silent • Vibration free • High efficiency

Frame material Frame finishing External panels External finishing Internal panels Internal panels finishing Panels insulation Foundation Foundation finishing Filter type Drip tray Cooling coil case Cooling coil Electrical re-heater* Mist eliminator* Fan

Aluminum Painted RAL9010 (including corners) Galvanized is Painted RAL9010 Stainless steel INOX AISI 304 Passivated 25mm Rina approved Paroc (100 kg/m3) Not necessary Threaded rivets for fastening marine foundations G4 Stainless steel INOX AISI 316 L Stainless steel INOX AISI 316 L Cu/Al with special cataphoresis coating IP55 stainless steel INOX AISI 304 PPTV EC centrifugal module RadiCal - Plug Fan

*Applies to Advanced models only Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 35


FRESH AIR UNITS - BASIC The basic fresh air unit is especially designed for cooling/heating control and manufactured to the highest quality standards for marine HVAC applications. Built-in junction box, three-way valves, shut-off valves and control valves make the basic fresh air units ready for electrical and hydraulic connection without additional running cables or hydraulic components. Electric standards available: • 1x230V - 50/60Hz • 1x115V - 50/60Hz Technical specifications M.U.

BSC 250

Cooling capacity

kW

4,23

8,7

13,0

Heating capacity

kW

5,15

10,27

15,33

Installed power (fan)

kW

0,169

0,169

2x0,169

Power consumption (fan)

W

55

107

190

SPECIFICATIONS

Water flow (10% Eth. glycol) Air flow Static pressure

BSC 500

BSC 750

l/h

608

1.258

2.232

m3/h

250

500

750

Pa

300

300

300

Length

mm

710

710

810

Width

mm

490

540

850

Height

mm

435

470

490

Connections (C)

mm

97

97

97

Chilled/Hot water connections

DN

½”

¾”

1”

Drain connection (N.2)

DN

25

25

25

Type

Black plastic

Black plastic

Black plastic

Locks and handles

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: Basic fresh air unit BSC 250

36


FRESH AIR UNITS - ADVANCED The advanced fresh air unit is especially designed for cooling/heating/ humidity control and manufactured to the highest quality standards for marine HVAC applications. Built-in junction box, three-way valves, shut-off valves and control valves make the advanced fresh air units ready for electrical and hydraulic connection without additional running cables or hydraulic components. Electric standards available: • 3x400V - 50/60Hz • 3x460V - 50/60Hz

Technical specifications M.U.

ADV 250

ADV 500

ADV 750

Cooling capacity

kW

6,2

12,5

19,0

Heating capacity

kW

5,74

11,44

17,0

Electrical post-heater

kW

2,0

3,7

5,6

SPECIFICATIONS

Installed power (fan)

kW

0,169

0,169

2x0,169

Power consumption (fan)

W

74

124

220

Water flow (10% Eth. glycol)

l/h

894

1.013

2.690

3

m /h

250

500

750

Pa

300

300

300

Length

mm

1.110

1.110

1.200

Width

mm

490

540

850

Height

mm

435

470

470

Connections (C)

mm

97

97

97

Chilled/Hot water connections

DN

½”

¾”

1”

Drain connection (N.2)

DN

25

25

25

Type

Black plastic

Black plastic

Black plastic

Air flow Static pressure

Locks and handles

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. Refer to the appropriate chapter for information about the control set.

Image: Advanced fresh air unit ADV 250

37


FRESH AIR UNITS - CONTROL SET Plug & Play controls are designed to be user-friendly, easy to install and flexible to fit the tightest onboard performances. The fresh air unit control switchboards are supplied with prewired multi-pole connectors and a multi-cable specially designed for powering and controlling Plug & Play fresh air systems. Available electrical standards: • 1x230V - 50Hz • 1x115V - 60Hz • 3x400V - 50/60Hz • 3x460V - 50/60Hz

Key features • Quick cabling • Easy installation • Compact dimensions • PLC control logics • Remote control

Plug & Play fresh air units are controlled and monitored by our specially designed P&P switchboards that are realized according to the number of fresh air units to be controlled. All switchboard come with pre-installed multi-pole connectors. This allows for quick and easy installation by simply connecting the multi cables. Fresh air unit control systems are fully PLC type and a service tool quick connect plug is installed on the front of each panel. The PLC control offers the latest control and protection technologies such as: • Hour counter (with auto-advise for maintenance) • Frost protection • Overheating protection • Filter pressostat • Chilled/hot water inlet temperature sensor • Treated air trap temperature sensors • Three-way valve control • Remotely turned off • General alarm contact • Modern and smartly designed graphical interface • Internet LAN connection for remote monitoring and control

Image: Heinen & Hopman fresh air unit

Image: Fresh ait unit control installation connection

Each control of the fresh air unit is centralized on the associated switchboard. The control of each unit can be made from four different control stations: • Locally via plug-in service tool (standard) • Via web browser from the on-board internet network (optional) • Via web browser via the internet (optional) • By smartphone or tablet via the P&P mobile app (optional) Material Local interface Control type Installation Electrical connections Standard painting PLC Aux connection sockets Casing IP class

Shining painted iron P&P service tool PLC Mounting brackets Multi-cable for fresh air units RAL9010 Siemens Climatix KNX network, Internet LAN, ST LAN IP54

38


Technical specifications Electrical standard

Control interface

H (mm)

W (mm)

L (mm)

PFCBB

1x230V/50Hz 1x115V/60Hz

Plug-in service tool

395

200

295

PFCBA

3x400V/50Hz 3x460V/60Hz

Plug-in service tool

510

200

400

MODEL

Image: Basic type switchboard

Image: Advanced type switchboard

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm.

39


CENTRALIZED EXHAUST UNITS Plug & Play centralized exhaust units are the perfect combination to provide the right exhaust system for accommodations in P&P HVAC system applications. Each unit is built with sound attenuating internal perforated sandwich panels. Models The centralized exhaust units are available in three models: • AC type • EC type • EC type high pressure Available electrical standards: • 1x230V - 50Hz • 1x115V - 60Hz Frame material Frame finishing External panels External finishing Internal panels Internal panels finishing Panel insulation Foundation Fan AC model Fan EC models

Aluminum Painted RAL9010 (including corners) Galvanized Painted RAL9010 Sound attenuating perforated panels Inox 25mm Rina approved Paroc (100 kg/m3) Not necessary 5 speeds high efficiency fan High efficiency EC fan

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm.

Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 40


CENTRALIZED EXHAUST UNITS - AC TYPE Plug & play centralized AC exhaust units come with a 5-speed exhaust fan. Manufactured with sound attenuating sound panels, exhaust units can be placed in more critical areas where respecting noise requirements is a must. Each motor is equipped with 5 different speeds to match the actual pressure loss in the ducting system. The final operating speed is adjusted during commissioning to ensure that the design airflows are respected. Key features • Fast cabling • Versatile • Silent blower

Technical specifications

Air flow (m3/h)

Statis pressure (Pa)

I (A)

P (W)

RPM

H (mm)

W (mm)

L (mm)

EXH CET AC Speed 1

265

165

1,04

230

1475

410

450

410

EXH CET AC Speed 2

350

288

1,03

222

1980

410

450

410

EXH CET AC Speed 3

415

410

1,03

210

2340

410

450

410

EXH CET AC Speed 4

450

478

1,06

209

2525

410

450

410

EXH CET AC Speed 5

500

550

1,21

253

2705

410

450

410

MODEL

NOTE: The information in the table refers to 1x230V/50Hz execution. Max. capacity up to 1235m3/h with 215 Pa SP.

41


CENTRALIZED EXHAUST UNITS - EC TYPE Plug & play centralized EC exhaust units come complete with super quiet, highly efficient EC fans. Super-quiet EC blowers and noise-reducing sound sound panels allow the installation of EC exhaust units in carpentry, eliminating any risk of environmental noise pollution due to engine noise. Further brushless technology and the latest aerodynamic design make the P&P exhaust unit one of the most efficient units available on the market. The final operating speed is adjusted during commissioning to ensure that the design airflows are respected. The units are controlled directly from our fresh air control system*, while stand-alone installations require a control potentiometer. *Power to be supplied by the ship’s power system, controlled by the fresh air control system - only if purchased in combination. Key features • Compact design • Quick installation • Super silent • Vibration-free • Very efficient

Technical specifications MODEL

EXH CET EC

Air flow (m3/h)

Statis pressure (Pa)

P (W)

H (mm)

W (mm)

L (mm)

250

300

50

340

500

500

250

800

169

340

500

500

500

300

90

340

500

500

500

550

169

340

500

500

750

300

169

340

500

500

42


CENTRALIZED EXHAUST UNITS - EC TYPE HIGH PRESSURE Plug & play centralized EC exhaust units come complete with super quiet, highly efficient EC fans. Extreme versions allow for high airflow capacities with the minimum available space to allocate the fan. On the other hand, special care should be taken to place this fan on board because of the noise emission caused by high capacities and tight spaces. Brushless technology and the latest aerodynamic design make the P&P exhaust unit one of the most efficient units available on the market. The final operating speed is adjusted during commissioning to ensure that the design airflows are respected. The centralized EC exhaust units are controlled directly from our fresh air control system*, while stand-alone installations require a control potentiometer. *Power to be supplied by the ship’s power system, controlled by the fresh air control system - only if purchased in combination. Key features • Compact design • Quick installation • Super silent • Vibration-free • Very efficient

Technical specifications MODEL

EXH CET EC-HP

Air flow (m3/h)

Statis pressure (Pa)

P (W)

H (mm)

W (mm)

L (mm)

750

400

180

370

640

640

750

1300

750

370

640

640

1000

400

250

370

640

640

1000

1250

750

370

640

640

1250

400

500

370

640

640

1250

1100

750

370

640

640

1500

400

380

370

640

640

1500

900

750

370

640

640

43


ENGINE ROOM VENTILATION UNITS Plug & Play engine room systems can handle up to four fans serving engine room ventilation. Each fan is powered by eco-friendly, energy-saving and high-efficiency EC motors, making the P&P engine room ventilation system the most advanced and efficient system to maintain internal engine room conditions. Available electrical standards: • 3x400V - 50/60Hz • 3x460V - 50/60Hz

Key features • Highly efficient • Sturdy marine execution • Speed control • PAG impellers • Compact design

The Heinen & Hopman Plug & Play Engine Room Ventilation Systems are equipped with the most recent technologies available on the market for Marine HVAC systems. Highly efficient EC motor driven axial fans and the latest aerodynamic PAG impellers reduce the overall power consumption of the engine room ventilation system. Each fan has a glossy epoxy coating, available in a wide variety of colors and combinations. Quick connectors and multi-cables are supplied with the unit and control panel, making on-board electrical connection simple and direct. The compact design allows the unit to be installed directly with bolts and nuts fixed to the ship’s foundation. Image: Engine room ventilation control

Available configurations • One axial supply fan and natural exhaust • Two axial supply fans and natural exhaust • One axial supply fan and one exhaust fan • Two axial supply fans and two extract fans • Two supply fans and two extract fans • Up to N.4 fire damper control and power supply • Modbus network interface • General alarm contact • Remote start/stop and capacitance reduction contacts Case material Internal case finishing External case finishing Connections Blades orientation Factory balancing Impeller material Fan motor Motor protection Motor efficiency class Protection grid Fan silencer

Steel Special epoxy painted RAL9010 Special epoxy painted RAL9010 Flanged on both sides Static Dynamic Reinforced glass nylon (PAG) High efficient EC fan IP54 IE4 Upon request Upon request

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com Refer to the appropriate chapter for information about the control set.

44


Technical specifications MODEL AD452

AD700

Air flow (m3/h)

Static pressure (Pa)

Inner ø (mm)

Outer ø (mm)

RPM

Absorbed power (kW)

5.000

251

452

525

2015

0,605

10.000

253

452

525

2925

1,63

15.000

351

700

805

1640

2,72

20.000

355

700

805

1800

3,76

25.000

352

700

805

2000

5,19

NOTES: Other cusomized executions are available upon request. Where possible, H&H suggests installing a sound damper above the fan.

Image: Standard model AD452

Image: Standard model AD700

45


ENGINE ROOM VENTILATION UNITS - CONTROL SET Plug & Play controls are designed to be easy to use, easy to install and flexible for the most cramped onboard configurations. Engine room ventilation switchboards can control up to four independent fans and four fire dampers. Available electrical standards: • 3x400V - 50/60Hz • 3x460V - 50/60 Hz

Key features • Quick cabling • Easy installatoin • 7” touch screen • PLC control logic • Remote control

The engine room ventilation is controlled and monitored by our specially designed P&P switchboards, made according to the number of fans to be controlled. All switchboards come with pre-installed multi-pole connectors. This gives the possibility to quickly and easily proceed with the installation, just connect the multi cables. Chiller control systems are PLC type. An optional 7” touchscreen can be installed on the switchboard. The PLC controller offers the ultimate in control technologies such as: • Hour counter (with auto-advise for maintenance) • Automatic pressure control • Automatic temperature control • Automatic emergency shutdown • N. 4 Fire damper control • Temperature indicator • Pressure indicator • AUTO/MANUAL switch • Alarm controller • Remotelu turned off • General alarm contact • Modern and smartly designed graphical interface • Internet LAN connection for remote monitoring and control

Image: Engine room ventilation control

Each control of the cooling module is centralized on the corresponding switchboard. The control of each unit can be made from five different control stations: • Locally via plug-in service tool (standard) • Locally via touchscreen (optional) • Via web browser from the on-board internet network (optional) • Via web browser via the internet (optional) • By smartphone or tablet via the P&P mobile app (optional) Material Touch screen Soft starter Installation Electrical connections Standard painting PLC Aux connection sockets Casing IP class Multiple connectors IP

Shining painted iron 7” Siemens Contained inside the panels Mounting brackets Multi-cable for chiller modules RAL9010 Siemens Climatix KNX network, Internet LAN, ST LAN IP54 IP68

NOTES: For more technical information, log in to https://doc.plugandplayhvac.com All dimensions are ± 5mm. 46


Technical specifications MODEL

Electrical standard

Control interface

H (mm)

W (mm)

L (mm)

Fan control

ENG. ROM. V.

3x400V/50Hz 3x460V/60Hz

7”touch

505

200

405

EC

Image: Engine room ventilation control switchboard

Alternatives available on request. Due to continuous product development, Heinen & Hopman reserves the right to introduce alterations without prior notice.

Don’t hesitate to contact us for more information about our products. We are eager to explain the possibilities for your vessel or structure. Scan the QR-code or visit heinenhopman.com 47


Heinen & Hopman encourages a more sustainable world. By providing eco-friendly solutions and services we offer our clients the option of reducing energy consumption and thus CO2 emissions.

you require more information “ Do about our products or do you

require advice? I am keen to help you further!

Huib Wassink

-

Sales Manager sales@heinenhopman.com

OUTSIDE HUMIDITY

35°C 45°C

90% 40%

22º C

Inside

PROVIDED BY HEINEN & HOPMAN

www.heinenhopman.com

Heating

Ventilation

48

Air Conditioning

Refrigeration


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.