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Page 1

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CYLINDER HEAD

E-1

Service item

F.R.T.

COVER, TAPPET ADJUSTING HOLE .......... 0,1 (WAKTU SAMA UNTUK DUA UNIT) .PLUG, SPARK COVER, L. CYLINDER HEAD SIDE ............ 0,2 BOLT, STUD, 8X28 ..................................... 0,3 (TAMBAHKAN 0,1 UNTUK MASING2) INSULATOR, CARBURETOR ...................... 0,4 PIPE, IN. ....................................................... 0,5 GASKET, CYLINDER HEAD ........................ 1,1 HEAD COMP., CYLINDER ........................... 1,8

2 No

Part Number

Description

Q‘ty

1 2 3 4 5

12200-KPH-881 12211-KFM-900 12211-KPH-900 12237-KPH-900 12251-KPH-901

HEAD COMP., CYLINDER ....................................................................... CLIP, VALVE GUIDE ............................................................................... PLATE, STOPPER ................................................................................... GUIDE, VALVE (O.S) ............................................................................. GASKET, CYLINDER HEAD ...................................................................

1 2 1 2 1

6 7 8 9 10

12341-KPH-900 12361-KPH-900 12395-KPH-900 14125-KPH-900 14126-KPH-900

COVER, L. CYLINDER HEAD SIDE ........................................................ COVER, TAPPET ADJUSTING HOLE ..................................................... GASKET, L. CYLINDER HEAD SIDE COVER ......................................... PLUNGER, CAM SETTING ...................................................................... SPRING, PLUNGER .................................................................................

1 2 1 1 1

11 12 13 14 15

16201-KCW-851 16211-KPH-900 17110-KPW-860 17640-KPW-900 9806786881 9806786871

GASKET, CARBURETOR INSULATOR .................................................. INSULATOR, CARBURETOR .................................................................. PIPE, IN. .................................................................................................. CLAMPER, FUEL TUBE .......................................................................... PLUG, SPARK (CPR6EA-9)(NGK) ......................................................... PLUG, SPARK (U20EPR9)(DENSO) .......................................................

1 1 1 1 1 1

16 17 18 19 20

90004-GHB-670 90441-ME9-000 90441-286-000 90443-107-000 90461-357-000

BOLT, FLANGE, 6X25(NSHF) ................................................................ WASHER, SEALING, 8MM ..................................................................... WASHER, SEALING, 8MM ..................................................................... NUT, CAP, 8MM ...................................................................................... WASHER, SEALING, 6.5X12 .................................................................

2 1 3 4 2

Notes

11


E-1

CYLINDER HEAD Service item

2

12

No

Part Number

Description

Q‘ty

21 22 23 24 25

91304-GB1-900 91372-KPH-900 92900-08028-0E 95701-06012-00 95701-06110-00

O-RING, 25X2.4 ...................................................................................... O-RING, TAPPET ADJUSTING HOLE CAP .............................................. BOLT, STUD, 2.8X28 .............................................................................. BOLT, FLANGE, 6X12 ............................................................................. BOLT, FLANGE, 6X110 ...........................................................................

1 2 2 2 1

26 27 28 29

96001-06020-00 96001-06022-00 96001-06045-00 96001-06095-00

BOLT, FLANGE, 6X20 ............................................................................. BOLT, FLANGE, 6X22 ............................................................................. BOLT, FLANGE, 6X45 ............................................................................. BOLT, FLANGE, 6X95 .............................................................................

4 1 1 2

Notes

F.R.T.


E-2

CAMSHAFT/VALVE Service item

F.R.T.

ARM COMP., VALVE ROCKER ................... 1,3 (SAMA WAKTU UNTUK DUA UNIT) .CAMSHAFT COMP. .SHAFT, EX. ROCKER ARM (SAMA WAKTU UNTUK DUA UNIT) .SHAFT, IN. ROCKER ARM SPRING, VALVE .......................................... 1,4 (TAMBAHKAN 0,1 UNTUK MASING2) (TERMASUK PART YANG BERHUBUNGAN) VALVE ........................................................ 1,6 (TAMBAHKAN 0,2 UNTUK MASING2) (TERMASUK SKIR KLEP) (TIDAK TERMASUK PENGGANTIAN VALVE GUIDE)

No

Part Number

Description

Q‘ty

1 2 3 4 5

12209-GB4-681 14100-KPH-900 14430-KPH-900 14451-KPH-900 14452-KPH-900

SEAL, VALVE STEM (NOK) ................................................................... AMSHAFT COMP. .................................................................................... ARM COMP., VALVE ROCKER ............................................................... SHAFT, IN. ROCKER ARM ....................................................................... SHAFT, EX. ROCKER ARM .....................................................................

2 1 2 1 1

6 7 8 9 10

14711-KPH-900 14721-KPH-880 14751-KPH-900 14771-GB4-680 14775-KFM-900

VALVE, IN. .............................................................................................. VALVE, EX. ............................................................................................. SPRING, VALVE ...................................................................................... RETAINER, VALVE SPRING .................................................................... SEAT, VALVE SPRING OUTER ...............................................................

1 1 2 2 2

11 12 13 14 15

14776-KPH-900 14781-MA6-000 90012-333-000 90206-001-000 90702-KFM-900

SEAT, VALVE SPRING ............................................................................ COTTER, VALVE ..................................................................................... SCREW, TAPPET ADJUSTING ................................................................. NUT, TAPPET ADJUSTING ....................................................................... DOWEL PIN, 8X12 ..................................................................................

2 4 2 2 1

2

Notes

13


CAM CHAIN/TENSIONER

E-3

Service item

F.R.T.

LIFTER ASSY., TENSIONER ....................... 0,3 SPROCKET, CAM ........................................ 0,6 CHAIN, CAM ............................................... 1,1 .GUIDE COMP., CAM CHAIN .TENSIONER ASSY., CAM CHAIN

2

14

No

Part Number

Description

Q‘ty

1 2 3 4 5

14321-KPH-900 14401-KPH-900 14510-KPH-880 14515-KGH-900 14520-KPH-901

SPROCKET, CAM (34T) .......................................................................... CHAIN, CAM ............................................................................................ TENSIONER ASSY., CAM CHAIN ........................................................... PLATE, TENSIONER SETTING ................................................................ LIFTER ASSY., TENSIONER ....................................................................

1 1 1 1 1

6 7 8 9 10

14560-KGH-900 14610-KPH-900 90005-KY7-000 90083-GB6-911 91306-MG3-000

GASKET, TENSIONER LIFTER ................................................................ GUIDE COMP., CAM CHAIN .................................................................... SCREW, PAN, 6X6 .................................................................................. BOLT, KNOCK, 5MM ............................................................................... O-RING, 1.5X9.5 .....................................................................................

1 1 1 2 1

11 12

95701-06014-00 96001-06022-00

BOLT, FLANGE, 6X14 ............................................................................. 1 BOLT, FLANGE, 6X22 ............................................................................. 2

Notes


E-4

CYLINDER Service item

F.R.T.

GASKET, CYLINDER .................................. 1,3 CYLINDER COMP. ....................................... 1,4

2 No

Part Number

Description

Q‘ty

1 2 3 4 5

12100-KPH-900 12191-KPH-900 12195-KPH-900 12196-KPH-900 12197-KPH-900

CYLINDER COMP. ................................................................................... GASKET, CYLINDER ............................................................................... RUBBER A, INSERT ................................................................................ RUBBER B, INSERT ................................................................................ RUBBER C, INSERT ................................................................................

6

94301-10120

DOWEL PIN, 10X12 ................................................................................ 2

Notes

1 1 1 1 1

15


RIGHT CRANKCASE COVER

E-5

Service item

F.R.T.

PROTECTOR COMP., R. COVER ................ 0,1 GASKET, R. CRANKCASE COVER ........... 0,6 .OIL SEAL, 16X28X7 .PLATE COMP., CLUTCH CAM LEVER COMP., CLUTCH ............................. 0,7 (TERMASUK PART YANG BERHUBUNGAN) .PLATE COMP., CLUTCH LIFTER (TERMASUK PART YANG BERHUBUNGAN) COVER COMP., R. CRANKCASE ............... 0,8

2

16

No

Part Number

Description

Q‘ty

1 2 3 4 5

11330-KPH-880 11370-KPH-880 11394-KPH-900 15651-KPH-880 22810-KPH-900

COVER COMP., R. CRANKCASE ........................................................... PROTECTOR COMP., R. COVER ............................................................ GASKET, R. CRANKCASE COVER ........................................................ GAUGE, OIL LEVEL ................................................................................ LEVER COMP., CLUTCH .........................................................................

1 1 1 1 1

6 7 8 9 10

22820-KPH-900 22825-046-000 22830-KPH-900 22846-KPH-900 22850-KPH-900

PLATE COMP., CLUTCH CAM ................................................................. SPRING, CAM PLATE SIDE ..................................................................... PLATE COMP., CLUTCH LIFTER ............................................................. BOLT, CLUTCH ADJUSTING ................................................................... PLATE COMP., BRAKE ............................................................................

1 1 1 1 1

11 12 13 14 15

22853-KPH-900 22860-HB3-000 90004-GHB-610 90443-844-000 90485-040-000

SPRING, BRAKE ...................................................................................... RETAINER COMP., BALL ........................................................................ BOLT, FLANGE, 6X12(NSHF) ................................................................ WASHER, THRUST, 8MM ....................................................................... WASHER, 8MM .......................................................................................

1 1 3 1 1

16 17 18 19 20

90605-166-720 90702-KFM-900 91007-KPH-901 91204-MC7-003 91303-001-000

CIRCLIP, 7MM .......................................................................................... DOWEL PIN, 8X12 .................................................................................. BEARING, RADIAL BALL SPECIAL, 6001U ........................................... OIL SEAL, 16X28X7 ............................................................................... O-RING, 8MM ...........................................................................................

1 2 1 1 1

21 22 23

91307-035-000 94030-08000 96001-06040-00

O-RING, 18X3 .......................................................................................... 1 NUT, HEX., 8MM ...................................................................................... 1 BOLT, FLANGE, 6X40 ............................................................................. 10

Notes


ONE WAY CLUTCH

E-6

Service item

F.R.T.

COVER, OIL FILTER .................................... 0,7 INNER COMP., ONE-WAY CLUTCH ............ 1,0 (TERMASUK PART YANG BERHUBUNGAN) .OUTER ASSY., PRIMARY CLUTCH .PLATE COMP., PRIMARY DRIVE .WEIGHT SET, PRIMARY CLUTCH GEAR COMP., PRIMARY DRIVE ................. 1,1

2 No

Part Number

Description

Q‘ty

1 2 3 4 5

15431-KPH-900 15439-KPH-900 22530-KPH-900 22606-GN5-910 22610-KPH-900

COVER, OIL FILTER ................................................................................ GASKET, OIL FILTER .............................................................................. WEIGHT SET, PRIMARY CLUTCH .......................................................... SPRING, ONE WAY RETAINER ............................................................... PLATE COMP., PRIMARY DRIVE ............................................................

1 1 1 6 1

6 7 8 9 10

22630-GB2-000 22641-KPH-900 22642-KPH-900 22643-KPH-900 22644-KPH-900

INNER COMP., ONE-WAY CLUTCH ........................................................ SPRING, PRIMARY CLUTCH ................................................................... WASHER, CLUTCH SIDE ........................................................................ SPRING, SIDE FRICTION ......................................................................... PLATE, CLUTCH SIDE .............................................................................

1 3 1 1 1

11 12 13 14 15

22660-KPH-880 22804-GB2-000 23120-KPH-900 23122-KPH-900 23123-PH-900

OUTER ASSY., PRIMARY CLUTCH ........................................................ RUBBER, CLUTCH DAMPER ................................................................... GEAR COMP., PRIMARY DRIVE ............................................................. SUB GEAR (20T) .................................................................................... RETAINER, SPRING .................................................................................

1 3 1 1 1

16 17 18 19 20

23124-KPH-900 23125-GN5-910 90083-KFL-850 90231-087-010 90401-GB2-000

SPRING, SUB GEAR ............................................................................... PIN, STOPPER ......................................................................................... BOLT, SPECIAL FLANGE, 5X8 ............................................................... NUT, LOCK, 14MM .................................................................................. WASHER, 30X45X0.8 ............................................................................

1 1 3 1 1

21 22 23 24 25

90431-GN5-910 90432-086-000 90455-GB2-000 90603-KPH-900 90605-166-720

WASHER, LOCK ..................................................................................... WASHER B, LOCK .................................................................................. CIRCLIP, INTERNAL, 45MM ..................................................................... SET RING, 25MM ..................................................................................... CIRCLIP, 7MM ..........................................................................................

1 1 1 1 3

26

91101-GB2-000

ROLLER, 5X8 .......................................................................................... 6

Notes

17


CLUTCH

E-7

Service item

F.R.T.

BEARING, RADIAL BALL, 6804 ................. 0,7 OUTER COMP., CLUTCH ............................ 1,0 .PLATE, CLUTCH LIFTER .SPRING, CLUTCH (WAKTU SAMA UNTUK DUA UNIT ATAU LEBIH) CENTER, CLUTCH ....................................... 1,2 .DISK, CLUTCH FRICTION (TERMASUK PART YANG BERHUBUNGAN) (WAKTU SAMA UNTUK DUA UNIT ATAU LEBIH) .PLATE, CLUTCH PRESSURE

2

18

No

Part Number

Description

Q‘ty

1 2 3 4 5

22100-KPH-900 22115-KPH-900 22116-KPH-900 22121-KPH-900 22201-KPH-900

OUTER COMP., CLUTCH ......................................................................... GUIDE, CLUTCH OUTER ......................................................................... COLLAR, CLUTCH OUTER ..................................................................... CENTER, CLUTCH ................................................................................... DISK, CLUTCH FRICTION ........................................................................

1 1 1 1 4

6 7 8 9 10

22321-KE8-000 22350-KPH-900 22361-KPH-900 22401-KPH-900 90050-KPH-900

PLATE, CLUTCH ...................................................................................... PLATE, CLUTCH PRESSURE .................................................................. PLATE, CLUTCH LIFTER ......................................................................... SPRING, CLUTCH .................................................................................... BOLT, SPECIAL FLANGE, 6X20 .............................................................

3 1 1 6 3

11 12 13 14

90231-KM7-700 90403-KPH-900 90501-GBL-730 91002-MG8-003

NUT, LOCK, 14MM .................................................................................. WASHER, THRUST, 17MM ...................................................................... WASHER, 14MM ..................................................................................... BEARING, RADIAL BALL, 6804 (KOYO) ..............................................

1 1 1 1

Notes


OIL PUMP

E-8

Service item

F.R.T.

SCREEN, OIL FILTER .................................. 0,6 PUMP ASSY., OIL ....................................... 1,2 (TERMASUK PART YANG BERHUBUNGAN)

2 No

Part Number

Description

Q‘ty

1 2 3 4 5

15100-KPH-900 15133-KPH-900 15331-GF6-000 15332-GF6-000 15421-035-010

PUMP ASSY., OIL ................................................................................... GEAR, OIL PUMP DRIVEN (30T) ............................................................ ROTOR, OIL PUMP INNER ....................................................................... ROTOR, OIL PUMP OUTER ..................................................................... SCREEN, OIL FILTER ...............................................................................

1 1 1 1 1

6 7 8 9 10

90702-KFM-900 93301-05012-0J 94540-06018 95701-06035-00 96220-40238

DOWEL PIN, 8X12 .................................................................................. BOLT, HEX., 5X12 ................................................................................... E-RING, 6MM ........................................................................................... BOLT, FLANGE, 6X35 ............................................................................. ROLLER, 4X23.8 .....................................................................................

2 2 1 3 1

Notes

19


LEFT CRANKCASE COVER

E-9

Service item

F.R.T.

COVER COMP., L. RR. ................................ 0,1 GASKET, L. CRANKCASE COVER ............ 0,3 COVER, L. CRANKCASE ........................... 0,4

2

20

No

Part Number

Description

Q‘ty

1 2 3 4 5

11341-KPH-880 11360-KPW-901 11395-KPH-900 16236-GBG-900 90084-428-000

COVER, L. CRANKCASE ....................................................................... COVER COMP., L. RR. ............................................................................ GASKET, L. CRANKCASE COVER ........................................................ CLAMP, OVER FLOW PIPE ..................................................................... CAP, A.C. GENERATOR ..........................................................................

1 1 1 1 1

6 7 8 9 10

90087-KGH-900 90702-KFM-900 91303-377-000 91356-KGH-901 96001-06022-00

CAP, 30MM .............................................................................................. DOWEL PIN, 8X12 .................................................................................. O-RING, 13.8X2.5 ................................................................................... O-RING, 30MM ........................................................................................ BOLT, FLANGE, 6X22 .............................................................................

1 2 1 1 2

11 12

96001-06028-00 96001-06035-00

BOLT, FLANGE, 6X28 ............................................................................. 2 BOLT, FLANGE, 6X35 ............................................................................. 6

Notes


GENERATOR

E-10

Service item

F.R.T.

FLYWHEEL COMP. ...................................... 0,5 .STATOR COMP.

2 No

Part Number

Description

Q‘ty

1 2 3 4 5

31110-KPW-871 31120-KPW-901 32961-KPH-900 90439-SB2-010 94050-12000

FLYWHEEL COMP. .................................................................................. STATOR COMP. ....................................................................................... CLAMPER, A.C. GENERATOR CORD ..................................................... WASHER, SPECIAL, 24X12X2.3 ............................................................ NUT, FLANGE, 12MM ..............................................................................

6 7

96001-06014-00 96001-06022-00

BOLT, FLANGE, 6X14 ............................................................................. 2 BOLT, FLANGE, 6X22 ............................................................................. 2

Notes

1 1 1 1 1

21


STARTING CLUTCH

E-11

Service item

F.R.T.

GEAR, STARTER REDUCTION ................... 0,3 GEAR COMP., STARTER DRIVEN .............. 0,4 CLUTCH ASSY., ONE WAY ....................... 0,5

2

22

No

Part Number

Description

Q‘ty

1 2 3 4 5

28110-KPH-900 28120-KPH-901 28131-KPH-880 28132-KPH-900 28133-KPH-900

GEAR COMP., STARTER DRIVEN (57T) ................................................. CLUTCH ASSY., ONE WAY .................................................................... GEAR, STARTER REDUCTION (17T/55T) .............................................. SHAFT, REDUCTION GEAR .................................................................... COLLAR, STARTER REDUCTION ...........................................................

6 7

90010-KM1-000 91071-KPH-901

BOLT, SOCKET, 8X18 ............................................................................. 3 BEARING, NEEDLE, 21X25X17 .............................................................. 1

1 1 1 1 1

Notes


STARTING MOTOR

E-12

Service item

F.R.T.

MOTOR ASSY., STARTING ........................ 0,3 BRUSH SET, TERMINAL ............................. 0,5 .HOLDER, BRUSH

2 No

Part Number

Description

Q‘ty

1 2 3 4 5

31200-KPH-881 31201-MBE-008 31204-KS5-901 31205-MBE-008 31206-MBE-008

MOTOR ASSY., STARTER ...................................................................... BRUSH SET, TERMINAL ......................................................................... SPRING, BRUSH ...................................................................................... BOLT, SETTING ....................................................................................... HOLDER, BRUSH ....................................................................................

1 1 2 2 1

6 7 8 9 10

31207-MBE-008 90071-MB0-000 91309-425-003 91320-MBO-008 95701-06025-00

RING ........................................................................................................ NUT-WASHER, 6MM ............................................................................... O-RING, 24.4X3.1(ARAI) ........................................................................ O-RING .................................................................................................... BOLT, FLANGE, 6X25 .............................................................................

2 2 1 3 2

Notes

23


CRANKCASE

E-13

Service item

F.R.T.

SWITCH SET, CHANGE .............................. 0,3 CRANKCASE COMP., R. ............................ * 4 , 3 CRANKCASE COMP., L. ............................. * 4 , 9

2

24

No

Part Number

Description

Q‘ty

1 2 3 4 5

11100-KPH-880 11133-KPH-900 11200-KPW-901 11215-KPH-900 11216-KPH-900

CRANKCASE COMP., R. ......................................................................... JET, OIL, 0.8MM ...................................................................................... CRANKCASE COMP., L. ......................................................................... PLUG, BEARING PUSH ........................................................................... SPRING, BEARING PUSH ........................................................................

1 1 1 1 1

6 7 8 9 10

11217-KPH-900 15761-KPH-900 35750-KPH-900 90031-KPH-900 90032-KPH-900

PLATE, BEARING .................................................................................... TUBE, BREATHER ................................................................................... SWITCH SET, CHANGE ........................................................................... BOLT, CYLINDER STUD .......................................................................... BOLT, CYLINDER STUD ..........................................................................

1 1 1 2 1

11 12 13 14 15

90033-KPH-900 90407-259-000 91208-KPH-901 91305-KPH-900 92800-12000

BOLT, CYLINDER STUD .......................................................................... PACKING, DRAIN COCK, 12.5X20 ......................................................... OIL SEAL, 11.6X24X10 .......................................................................... O-RING, 21X2.3 ...................................................................................... BOLT, DRAIN PLUG, 12MM .....................................................................

1 1 1 1 1

16 17 18 19 20

94301-10120 95002-70000 95701-06014-00 95701-06016-00 96001-06060-00

DOWEL PIN, 10X12 ................................................................................ CLIP, TUBE (C11) .................................................................................... BOLT, FLANGE, 6X14 ............................................................................. BOLT, FLANGE, 6X16 ............................................................................. BOLT, FLANGE, 6X60 .............................................................................

4 2 1 2 11

Notes


CRANKSHAFT/PISTON

E-14

Service item

F.R.T.

ROD KIT, CONNECTING .............................. __ (ACTUAL TIME) PIN, PISTON ................................................ 1,4 PISTON ....................................................... 1,5 .RING SET, PISTON CRANKSHAFT COMP. ................................ *4,4 BEARING, RADIAL BALL, 63/22 ................ *4,6

2 No

Part Number

Description

1 2 3

5

13201-KFL-850 13000-KPH-880 13011-KPH-880 13021-KPH-880 13031-KPH-880 13041-KPH-880 13051-KPH-880 13101-KPH-881 13102-KPH-881 13103-KPH-881 13104-KPH-881 13105-KPH-881 13111-087-000

ROD KIT, CONNECTING ........................................................................... 1 CRANKSHAFT COMP. ............................................................................. 1 RING SET, PISTON (STD.) ....................................................................... 1 RING SET, PISTON (0.25) ....................................................................... (1) RING SET, PISTON (0.50) ....................................................................... (1) RING SET, PISTON (0.75) ....................................................................... (1) RING SET, PISTON (1.00) ....................................................................... (1) PISTON ..................................................................................................... 1 PISTON (0.25) ......................................................................................... (1) PISTON (0.50) ......................................................................................... (1) PISTON (0.75) ......................................................................................... (1) PISTON (1.00) ......................................................................................... (1) PIN, PISTON .............................................................................................. 1

6 7 8 9 10

13115-GN5-910 13310-KPH-900 13321-KPH-900 14311-KPH-900 15341-KPH-900

CLIP, PISTON PIN, 13MM .......................................................................... 2 CRANKSHAFT COMP., R. ........................................................................ 1 CRANKSHAFT, L. .................................................................................... 1 SPROCKET, TIMING (17T) ....................................................................... 1 GEAR, OIL PUMP DRIVE (19T) ................................................................ 1

11 12 13 14

90741-003-010 91001-KPH-880 91002-KPH-880 94303-03050

KEY, WOODRUFF, 4MM .......................................................................... 1 BEARING, RADIAL BALL, 63/22 ............................................................. 1 BEARING, RADIAL BALL, 63/22 ............................................................. 1 DOWEL PIN, 3X5 ...................................................................................... 1

4

Q‘ty

Notes

25


TRANSMISSION

E-15

Service item

F.R.T.

SPROCKET, DRIVE ..................................... 0,2 COUNTERSHAFT ........................................ *4,1 (TERMASUK PART YANG BERHUNUNGAN) .MAINSHAFT (TERMASUK PART YANG BERHUBUNGAN) (WHEN SERVICING COMP., UNIT, F.R.T. IS 4.3)

2

26

No

Part Number

Description

Q‘ty

1 2 3 4 5

23211-KPH-881 23221-KPH-881 23415-KPH-900 23421-KPH-900 23431-KPH-900

MAINSHAFT (14T) .................................................................................. COUNTERSHAFT .................................................................................... BUSH, 15MM ........................................................................................... GEAR, COUNTERSHAFT FIRST (35T) ................................................... GEAR, MAINSHAFT SECOND (20T) ......................................................

1 1 1 1 1

6 7 8 9 10

23441-KPH-900 23451-KPH-900 23461-KPH-900 23471-KPH-900 23481-KPH-900

GEAR, COUNTERSHAFT SECOND (31T) .............................................. GEAR, MAINSHAFT THIRD (20T) .......................................................... GEAR, COUNTERSHAFT THIRD (23T) ................................................... GEAR, MAINSHAFT FOURTH (26T) ...................................................... GEAR, COUNTERSHAFT FOURTH (24T) ...............................................

1 1 1 1 1

11 12 13 14 15

23801-KPH-900 23802-GN5-910 23911-KPH-900 24305-KPH-900 24306-KPH-900

SPROCKET, DRIVE (14T) ....................................................................... PLATE, FIXING ........................................................................................ COLLAR, LOCK PLATE .......................................................................... SPRING, CHANGE FRICTION .................................................................. PLATE, DRUM LOCK ...............................................................................

1 1 1 1 1

16 17 18 19 20

90412-KPH-900 90412-187-000 90441-KA4-700 90452-KGH-900 90452-413-000

WASHER, SPECIAL, 12X23 ................................................................... WASHER, THRUST, 15MM ..................................................................... PLATE, BEARING HOLDER ..................................................................... WASHER, SPECIAL, 12MM .................................................................... WASHER, THRUST, 20MM .....................................................................

1 1 2 1 1

Notes


STARTING CLUTCH

E-15

Service item

F.R.T.

2 No

Part Number

Description

Q‘ty

21 22 23 24 25

90461-GB4-770 90461-115-000 90601-001-000 90605-200-000 91204-KPH-901

WASHER, SPLINE, 20X1.2 ..................................................................... WASHER, SPLINE, 17MM ....................................................................... CIRCLIP, EXTERNAL, 17MM .................................................................... SET RING, 20MM ..................................................................................... OIL SEAL, 17X30X5 ...............................................................................

2 2 2 2 1

26 27 28 29 30

92101-06010-0A 95701-06014-00 96100-60010-00 96100-62010-00 96100-62030-00

BOLT, HEX., 6X10 ................................................................................... BOLT, FLANGE, 6X14 ............................................................................. BEARING, RADIAL BALL, 6001 ............................................................. BEARING, RADIAL BALL, 6201 ............................................................. BEARING, RADIAL BALL, 6203 .............................................................

2 2 1 1 2

Notes

27


GEARSHIFT DRUM

E-16

Service item

2

28

No

Part Number

Description

Q‘ty

1 2 3 4 5

24211-KPH-900 24212-KPH-900 24241-KPH-900 24301-KPH-900 24410-KPH-900

FORK, R. GEARSHIFT ............................................................................ FORK, L. GEARSHIFT ............................................................................. SHAFT, GEARSHIFT FORK .................................................................... DRUM, GEARSHIFT ................................................................................ PLATE COMP., GEARSHIFT DRUM STOPPER ........................................

1 1 1 1 1

6 7 8 9 10

24421-KPH-900 24430-KPH-900 24435-KPH-900 24610-KPH-900 24630-KPH-900

HOLDER, DRUM STOPPER ..................................................................... STOPPER COMP., GEARSHIFT DRUM .................................................... SPRING, SHIFT DRUM STOPPER ............................................................ SPINDLE COMP., GEARSHIFT ................................................................ ARM COMP., GEARSHIFT .......................................................................

1 1 1 1 1

11 12 13 14 15

24641-KPH-900 24651-KPH-900 24652-KPH-900 35751-KPH-900 35752-KPH-900

SPRING, GEARSHIFT ARM ..................................................................... SPRING, GEARSHIFT RETURN ............................................................... PIN, SHIFT RETURN SPRING .................................................................. CAP, CHANGE SWITCH CONTACT ........................................................ SPRING, CHANGE SWITCH CONTACT ...................................................

1 1 1 1 1

16 17 18 19 20

90022-MG8-000 90435-HB3-000 91111-KW7-900 96220-30085 96700-06016-00

PIVOT, SHIFT DRUM STOPPER ARM ...................................................... WASHER, 6.1MM .................................................................................... ROLLER, 4X10.8 ..................................................................................... ROLLER, 3X8.5 ....................................................................................... BOLT, SOCKET, 6X16 .............................................................................

1 1 5 2 1

Notes

F.R.T.


KICK STARTER SPINDLE

E-17

Service item

F.R.T.

SPRING, KICK RETURN ............................... 1,1 PINION, KICK STARTER .............................. *4,0 .SPINDLE, KICK STARTER

2 No

Part Number

Description

Q‘ty

1 2 3 4 5

28211-KPH-900 28221-KPH-900 28251-KPH-900 28262-KPH-900 28265-KPH-900

PINION, KICK STARTER (27T) ................................................................ RATCHET, STARTER DRIVE ................................................................... SPINDLE, KICK STARTER ....................................................................... RETAINER, KICK SPRING ........................................................................ COLLAR, KICK RETAINER ......................................................................

1 1 1 1 1

6 7 8 9 10

28271-KPH-900 28281-KPH-900 28282-KPH-900 90452-KPH-900 90454-KPH-900

SPRING, STARTER PINION FRICTION ..................................................... SPRING, KICK RETURN ........................................................................... COLLAR, KICK SPRING .......................................................................... WASHER, THRUST, 15.5MM .................................................................. WASHER, 25X20.2X1 ............................................................................

1 1 1 1 1

11

90605-200-000

SET RING, 20MM ..................................................................................... 2

Notes

29


CARBURETOR

E-18

Service item

F.R.T.

SCREEN, FUEL STRAINER ......................... 0,1 BODY SET, COCK ...................................... 0,2 .TOP SET VALVE SET, THROTTLE ............................. 0,3 CHAMBER SET, FLOAT .............................. 0,5 CARBURETOR ASSY. ................................ 0,6 .FLOAT SET .JET, MAIN, .VALVE COMP., FLOAT NEEDLE SET, JET ....................................... 0,7

2

30

No

Part Number

Description

Q‘ty

1 2 3 4 5

16010-KPW-901 16012-KPH-901 16013-KPG-901 16014-KPH-901 16015-KPW-902

GASKET SET .......................................................................................... NEEDLE SET, JET .................................................................................... FLOAT SET ............................................................................................. TOP SET .................................................................................................. CHAMBER SET, FLOAT ..........................................................................

1 1 1 1 1

6 7 8 9 10

16016-KEV-831 16022-KPW-902 16028-KPH-901 16037-KPH-901 16040-GB0-911

SCREW SET ............................................................................................ VALVE SET, THROTTLE ......................................................................... SCREW SET ............................................................................................ PLATE SET, VALVE ................................................................................ GASKET SET B .......................................................................................

1 1 1 1 1

11 12 13 14 15

16048-KPH-901 16075-GHB-640 16075-KPH-901 16100-KPW-862 16118-GB4-003

VALVE SET, AIR CUT .............................................................................. O-RING, 1.3X4.3 ..................................................................................... O-RING .................................................................................................... CARBURETOR ASSY. (APBF2A A) ....................................................... CAP, CABLE SEALING ...........................................................................

1 1 1 1 1

16 17 18 19 20

16148-141-881 16155-883-005 16163-GBG-960 16165-KPH-901 16175-GB0-911

CAP, CHOKE DUST ................................................................................. VALVE COMP., FLOAT ........................................................................... GASKET, FLOAT CHAMBER .................................................................. HOLDER, NEEDLE JET ............................................................................ CUP, FUEL STRAINER .............................................................................

1 1 1 1 1

Notes


CARBURETOR

E-18

Service item

F.R.T.

2 No

Part Number

Description

Q‘ty

21 22 23 24 25

16176-GB0-911 16199-KPH-901 16199-435-771 16951-KPW-901 16963-KPW-901

SCREEN, FUEL STRAINER ..................................................................... TUBE, AIR VENT ..................................................................................... TUBE, OVERFLOW ................................................................................. BODY SET, COCK ................................................................................... LEVER SET, COCK .................................................................................

1 1 1 1 1

26 27 28 29 30

93892-03012-18 93892-04010-10 93892-04014-18 93892-05010-18 95002-02659

SCREW-WASHER, 3X12 ........................................................................ SCREW-WASHER, 4X10 ........................................................................ SCREW-WASHER, 4X14 ........................................................................ SCREW-WASHER, 5X10 ........................................................................ CLIP, TUBE (B6.5) ...................................................................................

2 2 2 1 1

31 32

99101-KPH-078 99103-KPH-035

JET, MAIN, #75 ........................................................................................ 1 JET, SLOW, #35 ...................................................................................... 1

Notes

31


HEADLIGHT

F-1

Service item

F.R.T.

BULB, HEADLIGHT ..................................... 0,2 .SOCKET ASSY., HEADLIGHT HEADLIGHT UNIT ........................................ 0,3

No

3

32

Part Number

Description

Q‘ty

1 2 3 4 5

33105-KPW-861 33110-KPW-861 33118-KPW-901 33119-KPW-901 34901-KPH-881

SOCKET ASSY., HEADLIGHT ................................................................. HEADLIGHT UNIT .................................................................................... BRACKET, R. HEADLIGHT ...................................................................... BRACKET, L. HEADLIGHT ...................................................................... BULB, HEADLIGHT (12V 32/32W) ........................................................

6 7 8

90101-GJ6-000 93903-34380 33100-KPW-861

BOLT, ADJUSTING .................................................................................. 1 SCREW, TAPPING, 4X12 ......................................................................... 2 HEADLIGHT, ASSY ................................................................................. 1

1 1 1 1 1

Notes


METER

F-2

Service item

F.R.T.

CABLE, INNER ............................................ 0,1 CABLE COMP., SPEEDOMETER ................. 0,3 .RELAY COMP., WINKER LENS ........................................................... 0,4 .SPEEDOMETER ASSY. CASE .......................................................... 0,5 .METER COMP., SPEED & FUEL .SOCKET COMP.

No

Part Number

Description

1 2 3 4 5

34908-GA7-701 34908-MB9-871 34908-MG9-951 37200-KPW-861 37210-KPW-901

BULB, WEDGE BASE (T10) (12V 3.4W) ................................................. 2 BULB, WEDGE BASE (12V 1.7W) ........................................................... 2 BULB, WEDGE BASE (12V 1.7W) ........................................................... 6 SPEEDOMETER ASSY. ............................................................................. 1 METER COMP., SPEED & FUEL ................................................................. 1

6 7 8 9 10

37212-KPW-901 37213-KPW-901 37221-KPW-901 37224-KPW-861 37305-KE5-008

CASE ......................................................................................................... 1 HOLDER, WINKER RELAY ........................................................................ 1 LENS .......................................................................................................... 1 SOCKET COMP. ......................................................................................... 1 SCREW-WASHER, 3X22 .......................................................................... 3

11 12 13 14 15

38301-GBG-911 38306-KK4-000 44830-KFM-900 44831-KFM-900 90035-166-008

RELAY COMP., WINKER ........................................................................... 1 SUSPENSION, WINKER RELAY (MITSUBA) ............................................ 1 CABLE COMP., SPEEDOMETER ............................................................... 1 CABLE, INNER ........................................................................................... 1 SCREW-WASHER, SPECIAL, 4X10 ......................................................... 2

16 17

90101-KY6-008 91352-671-003 91352-671-004 93903-25310

SCREW, TAPPING, 3X14 ........................................................................... 1 O-RING, 8.5X1.5(ARAI) ............................................................................ 1 O-RING, 8.5X1.5(NOK) ............................................................................. 1 SCREW, TAPPING, 5X16 ........................................................................... 2

18

Q‘ty

Notes

3

33


HANDLE LEVER/CABLE/MIRROR

F-3

Service item

F.R.T.

GRIP, L. HANDLE ........................................ 0,1 .LEVER, CHOKE GRIP COMP., THROTTLE ............................ 0,2 .HOUSING, UPPER THROTTLE .LEVER, R. STEERING HANDLE CABLE COMP., CHOKE .............................. 0,3 .HOUSING, UNDER THROTTLE .SWITCH ASSY., FR. STOP CABLE COMP., FR. BRAKE ........................ 0,4 CABLE COMP., THROTTLE ........................ 0,5

3

34

No

Part Number

Description

Q‘ty

1 2 3 4 5

17910-KPH-900 17950-KPH-900 17961-KFM-900 17962-KFM-900 35340-KPH-901

CABLE COMP., THROTTLE ...................................................................... 1 CABLE COMP., CHOKE ............................................................................ 1 LEVER, CHOKE ........................................................................................ 1 STOPPER, CABLE .................................................................................... 1 SWITCH ASSY., FR. STOP ...................................................................... 1

6 7 8 9 10

45450-KPW-900 53140-KPH-880 53166-KET-900 53167-KFM-900 53168-KFM-900

CABLE COMP., FR. BRAKE ..................................................................... 1 GRIP COMP., THROTTLE .......................................................................... 1 GRIP, L. HANDLE ..................................................................................... 1 HOUSING, UPPER THROTTLE .................................................................. 1 HOUSING, UNDER THROTTLE ................................................................. 1

11 12 13 14 15

53175-KPW-900 88113-KET-900 88210-KFM-900 88220-KFM-900 90115-KPW-900

LEVER, R. STEERING HANDLE ............................................................... 1 CAP, LOCK NUT ....................................................................................... 2 MIRROR COMP., R. .................................................................................. 1 MIRROR COMP., L. ................................................................................... 1 BOLT, HANDLE LEVER PIVOT ................................................................ 1

16 17 18 19 20

90314-KFM-900 90441-147-000 90442-147-000 93500-05012-0G 93500-05028-0A

NUT, LOCK ............................................................................................... 2 WASHER, PLAIN ...................................................................................... 1 WASHER, WAVE ..................................................................................... 1 SCREW, PAN, 5X12 ................................................................................. 2 SCREW, PAN, 5X28 ................................................................................. 1

21 22 23

94001-05000-0S 88110-KFM-900 88120-KFM-900

NUT, HEX., 5MM ....................................................................................... 1 MIRROR, ASSY R BACK ......................................................................... 1 MIRROR, ASSY L BACK .......................................................................... 1

Notes


HANDLE PIPE/HANDLE COVER/SWITCH

F-4

Service item

F.R.T.

WEIGHT B, STEERING HANDLE ................. 0,2 COVER, FR. HANDLE ................................. 0,3 SWITCH UNIT, DIMMER ............................... 0,4 .SWITCH UNIT, HORN .SWITCH UNIT, LIGHTING .SWITCH UNIT, STARTING .SWITCH UNIT, WINKER POST COMP., HANDLE ............................... 0,5 COVER, HANDLE RR. ................................ 0,6 PIPE COMP., STEERING HANDLE ............... 0,8

No

Part Number

Description

Q‘ty

1 2 3 4 5

35150-KPW-861 35160-KPH-881 35170-KPW-901 35180-KPH-881 35200-KPW-901

SWITCH UNIT, LIGHTING ..................................................................... 1 SWITCH UNIT, STARTING .................................................................... 1 SWITCH UNIT, DIMMER ........................................................................ 1 SWITCH UNIT, HORN ........................................................................... 1 SWITCH UNIT, WINKER ........................................................................ 1

6 7 8 9 10

50613-KFL-850 53100-KPW-860 53104-KPH-880 53105-KPH-880 53106-KR3-000

RUBBER, MAIN STEP MOUNTING ....................................................... 3 PIPE COMP., STEERING HANDLE ........................................................ 1 WEIGHT B, STEERING HANDLE .......................................................... 2 WEIGHT A, STEERING HANDLE .......................................................... 2 RUBBER A, HANDLE WEIGHT ............................................................. 4

11 12 13 14 15

53108-KR3-770 53109-KPH-900 53120-KPW-900 53205-KPW-860FMB 53205-KPW-860FMH 53206-KPW-860

RING, HANDLE WEIGHT SNAP ........................................................... 2 COLLAR, HANDLE MOUNTING ........................................................... 3 POST COMP., HANDLE ........................................................................ 1 COVER, FR. HANDLE *NH1*….. BLACK ............................................ 1 *NH131M*…….STARLIGHT SILVER METALLIC ................................. 1 COVER, HANDLE RR. ......................................................................... 1

16 17 18 19 20

53207-KPH-900 64521-MN5-000 86150-GFC-900 90106-GN5-900 90191-KPH-880

CAP, HANDLE COVER ........................................................................ NUT, CLIP, 4MM .................................................................................... 6 EMBLEM, WING MARK ........................................................................ 1 BOLT, FLANGE, 10X50 ....................................................................... 1 SCREW, OVAL, 6X70 .......................................................................... 2

Notes

3

35


HANDLE PIPE/HANDLE COVER/SWITCH

F-4

Service item

3

36

No

Part Number

Description

Q‘ty

21 22 23 24 25

90304-KGH-901 90501-KPH-880 90505-KPH-880 91509-GE2-760 92101-08025-0A

NUT, U, 10MM .......................................................................................... 1 COLLAR A, HANDLE SETTING ............................................................... 1 COLLAR B, HANDLE SETTING ............................................................... 1 SCREW, PAN, 5X11.5 .............................................................................. 1 BOLT, HEX., 8X25 ................................................................................... 3

26 27

93891-04016-07 93903-34380

SCREW-WASHER, 4X16 ......................................................................... 6 SCREW, TAPPING, 4X12 .......................................................................... 2

Notes

F.R.T.


STEERING STEM

F-5

Service item

F.R.T.

RACE, STEERING TOP CONE ..................... 0,5 .THREAD COMP., STEERING HEAD TOP RACE, STEERING BOTTOM BALL ............. 1,1 (WAKTU SAMA UNTUK DUA UNIT) .RACE, STEERING TOP BALL .STEM SUB ASSY., STEERING RACE, STEERING BOTTOM CONE ............ 1,2

No

Part Number

Description

Q‘ty

1 2 3 4 5

06530-GBG-B20 06531-GBG-B20 50301-GN5-901 50302-GN5-900 50306-GN5-900

BALL SET, STEEL, #6X23 ....................................................................... BALL SET, STEEL, #6X29 ....................................................................... RACE, STEERING TOP BALL .................................................................. RACE, STEERING BOTTOM BALL .......................................................... NUT, STEERING STEM LOCK ...................................................................

1 1 1 1 1

6 7 8 9 10

53211-GN5-900 53212-GN5-900 53214-GN5-900 53216-GN5-830 53219-KPW-860

RACE, STEERING TOP CONE .................................................................. RACE, STEERING BOTTOM CONE .......................................................... DUST SEAL, STEERING HEAD ................................................................ WASHER, STEERING STEM NUT ............................................................ STEM SUB ASSY., STEERING .................................................................

1 1 1 1 1

11 12 13

53220-GN5-900 95801-10045-00 96211-06000

THREAD COMP., STEERING HEAD TOP .................................................. 1 BOLT, FLANGE, 10X45 ............................................................................ 4 BALL, STEEL, # 6 (3/16) ......................................................................... 52

Notes

3

37


FRONT FENDER

F-6

Service item

F.R.T.

FENDER A, FR. ........................................... 0,3 (WAKTU SAMA UNTUK DUA UNIT) .FENDER B, FR.

3

38

No

Part Part Number Number

Description Description

Q‘ty Q‘ty

1 2 3 4 5

45465-KPW-900 61100-KPW-860FMB 61100-KPW-860FMH 61200-KPW-900 81312-KPW-860 90502-GN5-640

GUIDE, FR. BRAKE CABLE ............................................................... FENDER A, FR. *NH1*….. BLACK ..................................................... *NH131M* …………. STARLIGHT SILVER METALLIC ...................... FENDER B, FR. ................................................................................... COLLAR, FR. FENDER ...................................................................... COLLAR, FR. FENDER SETTING .......................................................

1 1 1 1 2 1

6 7 8 9 10

90503-KBP-900 90523-GB6-920 93404-06016-00 95701-08030-00 96001-06010-07

COLLAR, MAIN SIDE COVER ............................................................ WASHER, CENTER COVER ............................................................... BOLT-WASHER, 6X16 ....................................................................... BOLT, FLANGE, 8X30 ....................................................................... BOLT, FLANGE, 6X10 .......................................................................

1 1 2 1 2

Notes


F-7

FRONT FORK Service item

F.R.T.

FORK ASSY., L. FR. ................................... 0,5 (TAMBAHKAN 0,2 UNTUK MASING2) .FORK ASSY., R. FR. SPRING, FR. FORK ..................................... 0,7 (TAMBAHKAN 0,3 UNTUK MASING2) PIPE COMP., FR. FORK ............................... 0,8 (TAMBAHKAN 0,5 UNTUK MASING2) .SEAL SET, FR. FORK (TAMBAHKAN 0,5 UNTUK MASING2) CASE, L. FR. BOTTOM ............................... 0,9 (TAMBAHKAN 0,6 UNTUK MASING2) .CASE, R. FR. BOTTOM

No

Part Number

Description

Q‘ty

1 2 3 4 5

51400-KPW-861 51401-KPW-901 51410-KPH-901 51412-GN5-901 51420-KPW-861

FORK ASSY., R. FR. ............................................................................... SPRING, FR. FORK .................................................................................. PIPE COMP., FR. FORK ............................................................................ SPRING, REBOUND ................................................................................. CASE, R. FR. BOTTOM ...........................................................................

1 2 2 2 1

6 7 8 9 10

51425-GN5-901 51437-KGH-901 51454-KEV-881 51456-KPH-901 51466-065-901

DUST SEAL ............................................................................................. RING, PISTON ........................................................................................... SEAT B, SPRING ...................................................................................... RING, STOPPER ....................................................................................... RING, OIL SEAL STOPPER ......................................................................

2 2 2 2 2

11 12 13 14 15

51470-KPH-901 51490-KGH-901 51500-KPW-861 51520-KPW-861 90116-KV3-701

PIPE, SEAT ............................................................................................... SEAL SET, FR. FORK .............................................................................. FORK ASSY., L. FR. ................................................................................ CASE, L. FR. BOTTOM ............................................................................ BOLT, SOCKET, 8MM ...............................................................................

2 2 1 1 2

16 17

90544-283-000 91356-GM0-003

WASHER, SPECIAL, 8MM ....................................................................... 2 O-RING .................................................................................................... 2

Notes

3

39


FRONT BRAKE PANEL

F-8

Service item

F.R.T.

ARM, FR. BRAKE ....................................... 0,1 (TERMASUK PART YANG BERHUBUNGAN) GEAR, SPEEDOMETER ............................... 0.3 .SHOE SET, BRAKE PANEL SUB COMP., FR. BRAKE ................ 0.4 (TERMASUK PART YANG BERHUBUNGAN)

3

40

No

Part Number

Description

Q‘ty

1 2 3 4 5

06430-KPH-900 43141-GC5-000 44806-KFM-901 44809-KFM-900 45010-KPW-900ZA

SHOE SET, BRAKE ................................................................................. CAM, RR. BRAKE ................................................................................... GEAR, SPEEDOMETER ........................................................................... WASHER, SPEEDOMETER GEAR .......................................................... PANEL SUB COMP., FR. BRAKE ............................................................ *NH255M* ……………….. SHIMMER SILVER METALLIC ......................

1 1 1 1 1

6 7 8 9 10

45133-028-000 45134-250-000 45145-KFM-900 45410-KFM-900 45435-121-010

SPRING, BRAKE SHOE ........................................................................... DUST SEAL, BRAKE CAM ..................................................................... INDICATOR, FR. BRAKE ......................................................................... ARM, FR. BRAKE .................................................................................... SPRING, FR. BRAKE ARM RETURN .......................................................

2 1 1 1 1

11 12 13 14 15

91251-KFM-901 94050-06000 95015-32001 95015-42000 95701-06028-00

OIL SEAL, 42X54X7 ............................................................................... NUT, FLANGE, 6MM ................................................................................ JOINT B, BRAKE ARM ............................................................................ NUT B, BRAKE ROD ADJUSTING ........................................................... BOLT, FLANGE, 6X28 .............................................................................

1 1 1 1 1

Notes


FRONT WHEEL

F-9

Service item

F.R.T.

AXLE, FR. WHEEL ...................................... 0,2 BEARING, RADIAL BALL, 6201U .............. 0,4 (TAMBAHKAN 0,1 UNTUK MASING2) .COLLAR, FR. AXLE DISTANCE TIRE, FR. ..................................................... 0,8 .TUBE, TIRE .WHEEL SUB ASSY., FR. RIM, WHEEL ................................................ 2,2 HUB SUB ASSY., FR. ................................. 2,3

6

No

Part Number

Description

Q‘ty

1 2 3 4 5

42701-086-911 44713-GBG-881 44301-KPW-900 44311-KPH-900 1112-159

RIM, WHEEL (1.20X17) ......................................................................... FLAP, TIRE ............................................................................................. AXLE, FR. WHEEL ................................................................................. COLLAR, FR. WHEEL SIDE ................................................................... SPOKE SET, FR. ............ .....................................................................

1 1 1 1 18

6 7 8 9 10

44601-KPH-900 44620-400-000 44635-KPH-900 44650-KPH-900 44711-KPW-861

HUB, FR., WHEEL .................................................................................. 1 COLLAR, FR. AXLE DISTANCE ............................................................. 1 HUB SUB ASSY., FR. ............................................................................ 1 WHEEL SUB ASSY., FR. ....................................................................... 1 TIRE, FR. (SRI)(2.25-17 33L) ................................................................ 1

11 12 13 14

44712-GBG-881 90306-KGH-901 91251-KPH-901 96140-62010-10

TUBE, TIRE ............................................................................................. NUT, U, 12MM ........................................................................................ DUST SEAL, 21X37X7 .......................................................................... BEARING, RADIAL BALL, 6201U .........................................................

Notes

3

1 1 1 2

41


REAR BRAKE PANEL

F-10

Service item

F.R.T.

ARM, RR. BRAKE ....................................... 0,1 (TERMASUK PART YANG BERHUBUNGAN) AXLE, RR. WHEEL ..................................... 0,3 SHOE SET, BRAKE ..................................... 0,4 PANEL COMP., RR. BRAKE ........................ 0,5

3

42

No

Part Number

Description

Q‘ty

1 2 3 4 5

06430-KPH-900 40543-KEV-900 42301-KPG-900 43100-KPH-900 43141-GC5-000

SHOE SET, BRAKE .................................................................................. 1 ADJUSTER, R. CHAIN ............................................................................. 1 AXLE, RR. WHEEL .................................................................................. 1 PANEL COMP., RR. BRAKE ..................................................................... 1 CAM, RR. BRAKE .................................................................................... 1

6 7 8 9 10

43410-KPH-900 45133-028-000 45134-250-000 45145-KFM-900 90301-KGH-901

ARM, RR. BRAKE .................................................................................... 1 SPRING, BRAKE SHOE ............................................................................ 2 DUST SEAL, BRAKE CAM ...................................................................... 1 INDICATOR, FR. BRAKE .......................................................................... 1 NUT, U, 6MM ............................................................................................ 1

11 12 13

90302-KBP-900 94001-06000-0S 95701-06035-00

NUT, SPECIAL, 6MM ................................................................................ 1 NUT, HEX., 6MM ....................................................................................... 1 BOLT, FLANGE, 6X35 ............................................................................. 1

Notes


REAR WHEEL

F-11

Service item

F.R.T.

DAMPER SET, WHEEL ................................ 0,3 FLANGE SUB ASSY., FINAL DRIVEN ........ 0,4 .SPROCKET, FINAL DRIVEN BEARING, RADIAL BALL, 6203U .............. 0,5 .BEARING, RADIAL BALL, 6301U (TAMBAHKAN 0,1 UNTUK MASING2) .BOLT, STUD, 8X19.5 (TAMBAHKAN 0,1 UNTUK MASING2) .COLLAR, RR. AXLE DISTANCE .SLEEVE, RR. WHEEL TIRE, RR. ..................................................... 0,9 .TUBE, TIRE .WHEEL SUB ASSY., RR. RIM, RR. WHEEL ......................................... 0,3 HUB SUB ASSY., RR. ................................. 2,4

No

Part Number

Description

Q‘ty

1 2 3 4 5

06410-KFL-850 40543-KEV-900 41201-KPH-901 42303-KAN-T40 42304-KFM-900

DAMPER SET, WHEEL ............................................................................ ADJUSTER, R. CHAIN ............................................................................. SPROCKET, FINAL DRIVEN (34T) .......................................................... SLEEVE, RR. WHEEL .............................................................................. COLLAR, RR. WHEEL SIDE ....................................................................

1 1 1 1 1

6 7 8 9 10

42615-KPH-880 42620-KFL-850 42635-KPH-900 42650-KPW-860 42653-001-004

FLANGE SUB ASSY., FINAL DRIVEN .................................................... COLLAR, RR. AXLE DISTANCE .............................................................. HUB SUB ASSY., RR. ............................................................................. WHEEL SUB ASSY., RR. ........................................................................ O-RING, 40.5X3 (NIPPON DUST KEEP[ER) ............................................

1 1 1 1 1

11 12 13 14 15

42701-KPW-860 42711-KPW-861 42712-GBG-881 42713-GBG-881 90128-KFM-900

RIM, RR. WHEEL (1.40x17) .................................................................... TIRE, RR. (SRI)(2.50-17 43L) ................................................................. TUBE, TIRE .............................................................................................. FLAP, TIRE .............................................................................................. BOLT, STUD, 8X19.5 ..............................................................................

1 1 1 1 4

16 17 18 19 20

90302-KBP-900 90306-KGH-901 90309-357-000 91251-KPH-881 94001-06000-0S

NUT, SPECIAL, 6MM ............................................................................... NUT, U, 12MM .......................................................................................... NUT, HEX., 8MM ...................................................................................... DUST SEAL, 27X40X4.5 ........................................................................ NUT, HEX., 6MM ......................................................................................

1 1 4 1 1

Notes

3

43


REAR WHEEL

F-11

Service item

3

44

No

Part Number

Description

Q‘ty

21 22 23 24 25

96140-62010-10 96140-62030-10 96140-63010-10 1110-159NS 42601-KPH-900

BEARING, RADIAL BALL, 6201U .......................................................... 1 BEARING, RADIAL BALL, 6203U .......................................................... 1 BEARING, RADIAL BALL, 6301U .......................................................... 1 SPOKE SET, RR ...................................................................................... 18 HUB, RR, WHEEL .................................................................................... 1

Notes

F.R.T.


FUEL TANK

F-12

Service item

F.R.T.

FUEL UNIT SET ........................................... 0,2 .STRAINER COMP., FUEL ........................... TANK COMP., FUEL .................................... 0,5

No

Part Number

Description

Q‘ty

1 2 3 4 5

16910-KFM-902 17510-KPW-900 17620-KEV-900 17630-KPW-900 17631-KEV-900

STRAINER COMP., FUEL ....................................................................... TANK COMP., FUEL ............................................................................... CAP COMP., FUEL FILLER ..................................................................... TUBE, FUEL (5.3X180) .......................................................................... PACKING, FUEL FILLER CAP ................................................................

1 1 1 1 1

6 7 8 9 10

37010-KPW-900 37801-GA7-700 37802-KPW-900 81254-KPW-900 90502-KPW-900

FUEL UNIT SET ...................................................................................... PACKING, BASE .................................................................................... RETAINER, FUEL UNIT ........................................................................... RUBBER, FUEL TANK MOUNTING ........................................................ COLLAR, 6.2X20.5 ...............................................................................

1 1 1 4 4

11 12 13

95001-55240-40 95002-02100 96001-06030-00

TUBE, FUEL, 5.3X240 (95001-55001-60M) ......................................... 1 CLIP, TUBE (B10) .................................................................................. 4 BOLT, FLANGE, 6X30 ........................................................................... 4

Notes

3

45


SEAT

F-13

Service item

F.R.T.

HINGE COMP., SEAT ................................... 0,1 .PIPE, RR. GRIP .SEAT COMP., DOUBLE LOCK COMP., SEAT ................................... 0,5 LOCK ASSY., SEAT ................................... 0,6

3

46

No

Part Number

Description

Q‘ty

1 2 3 4 5

50410-KPW-860 50415-GN5-730 50524-KEV-900 75581-GN8-920 77110-KPW-900

PIPE, RR. GRIP ....................................................................................... CAP, RR. GRIP PIPE END ....................................................................... RUBBER, MAIN STAND STOPPER ........................................................ SPRING, LOCK KEY SETTING ............................................................... HINGE COMP., SEAT ..............................................................................

1 2 6 1 1

6 7 8 9 10

77200-KPW-860 77206-KEV-940 77207-GN5-910 77208-KPW-900 77230-KPW-900

SEAT COMP., DOUBLE .......................................................................... RUBBER, SEAT CUSHION ..................................................................... RUBBER B, SEAT MOUNTING ............................................................... COLLAR, SEAT MOUNTING .................................................................. LOCK COMP., SEAT ..............................................................................

1 1 10 5 1

11 12 13 14 15

77234-GN2-000 77236-GW0-000 77240-KPW-901 93404-06012-00 94001-06000-0S

SPRING, SEAT LOCK ............................................................................. WASHER, SEAT LOCK .......................................................................... LOCK ASSY., SEAT .............................................................................. BOLT-WASHER, 6X12 ........................................................................... NUT, HEX., 6MM .....................................................................................

1 1 1 2 5

16 17

94103-06000 95701-08016-00

WASHER, PLAIN, 6MM .......................................................................... 2 BOLT, FLANGE, 8X16 ........................................................................... 4

Notes


BODY COVER

F-14

Service item

F.R.T.

COVER SET, R. SIDE .................................. 0,2 COVER SET, L. BODY ................................ 0,4 (TAMBAHKAN 0,1 UNTUK MASING2) .COVER SET, R. BODY .COVER, TAIL

No

Part Number Number Part

1 2

64334-KPW-900 64330-KPW-860FMB 64330-KPW-860FMH 64340-KPW-860FMB 64340-KPW-860FMH 83500-KPW-900FMB 83500-KPW-900FMH 83510-KPW-900FMB 83510-KPW-900FMH

COLLAR, BODY COVER .................................................................. 2 COVER, R. BODY (BLACK) .............................................................. 1 COVER, R. BODY (SILVER ............................................................... 1 COVER, L. BODY (BLACK) .............................................................. 1 COVER, L. BODY (SILVER) .............................................................. 1 COVER, R. SIDE (BLACK) ................................................................ 1 COVER, R. SIDE (SILVER) ................................................................ 1 COVER, TAIL (BLACK) ..................................................................... 1 COVER, TAIL (SILVER) ..................................................................... 1

6 7 8 9 10

84706-KN9-830 90108-KPW-860 90344-KEV-900 90556-KW6-900 90677-KAN-T00

COLLAR, TAILLIGHT MOUNTING ..................................................... 2 BOLT, COWL SETTING ...................................................................... 1 NUT C, CLIP, 6MM .............................................................................. 1 WASHER, FENDER SETTING ............................................................ 2 NUT, CLIP, 5MM .................................................................................. 1

11 12 13 14

90683-GAZ-003 93903-24310 95701-06020-00 95701-06030-00

CLIP, TRIM .......................................................................................... 1 SCREW, TAPPING, 4X12 ................................................................... 4 BOLT, FLANGE, 6X20 ....................................................................... 2 BOLT, FLANGE, 6X30 ....................................................................... 2

3 4 5

Description Description

Q‘ty

Notes

3

47


F-15

AIR CLEANER Service item

F.R.T.

COVER SUB ASSY., AIR CLEANER .......... 0,2 ELEMENT COMP., AIR CLEANER ................ 0,3 .TUBE, AIR CLEANER CONNECTING CASE SUB ASSY., AIR CLEANER ............. 0,4

3

48

No

Part Number

Description

Q‘ty

1 2 3 4 5

17210-KPH-900 17213-KPH-900 17225-KPH-880 17227-HC0-000 17234-KCW-870

ELEMENT COMP., AIR CLEANER ............................................................ SEAL, AIR CLEANER COVER ................................................................. CASE SUB ASSY., AIR CLEANER ......................................................... TUBE, VINYL, 11X15X45 ....................................................................... TUBE, AIR CLEANER DRAIN ...................................................................

1 2 1 1 1

6 7 8 9 10

17235-KPH-900 17253-KPH-900 17255-KPH-880 90116-ME9-000 93903-25510

COVER SUB ASSY., AIR CLEANER ....................................................... TUBE, AIR CLEANER CONNECTING ....................................................... BAND A, CONNECTING TUBE ................................................................ BOLT, FLANGE, 6MM .............................................................................. SCREW, TAPPING, 5X25 .........................................................................

1 1 1 2 5

11 12 13

93500-05028-0A 95002-41300-08 95002-80000

SCREW, PAN, 5X28 ................................................................................ 1 CLAMP, TUBE (D13) ............................................................................... 1 CLIP, TUBE (C12) .................................................................................... 1

Notes


EXHAUST MUFFLER

F-16

Service item

F.R.T.

COVER, EX. PIPE ........................................ 0,1 .COVER, MUFFLER MUFFLER COMP., EX. ................................. 0,3

No

Part Number

Description

Q‘ty

1 2 3 4 5

18240-KPW-860 18291-HB2-900 18345-MBT-610 18350-KPW-860 18355-KPW-900

COVER, EX. PIPE ..................................................................................... 1 GASKET, EX. PIPE .................................................................................... 1 RUBBER, PROTECTOR MOUNTING ......................................................... 2 MUFFLER COMP., EX. .............................................................................. 1 COVER, MUFFLER ................................................................................... 1

6 7 8 9 10

33619-459-840 90108-KPH-880 90304-KPH-900 93500-05008-4J 94050-08000

COLLAR, WINKER STAY ......................................................................... 2 BOLT, BODY COVER SETTING ............................................................... 2 NUT, HEX. CAP, 8MM ............................................................................... 2 SCREW, PAN, 5X8 ................................................................................... 2 NUT, FLANGE, 8MM ................................................................................. 1

11 12 13 14 15

94101-05000 94103-08000 94111-05000 95701-08012-00 95701-08045-00

WASHER, PLAIN, 5MM ............................................................................ 2 WASHER, PLAIN, 8MM ............................................................................ 1 WASHER, SPRING, 5MM .......................................................................... 2 BOLT, FLANGE, 8X12 .............................................................................. 1 BOLT, FLANGE, 8X45 .............................................................................. 1

16

18300-KPW-860

MUFFLER, ASSY., EXH. ........................................................................... 1

Notes

3

49


PEDAL/KICK STARTER ARM

F-17

Service item

F.R.T.

ARM ASSY., KICK STARTER ..................... 0,1 .PEDAL, GEAR CHANGE SWITCH ASSY., RR. STOP ........................ 0,3 ROD, RR. BRAKE ....................................... 0,4 PEDAL COMP., BRAKE ............................... 0,5

3

50

No

Part Number

Description

Q‘ty

1 2 3 4 5

24701-KPW-900 28300-KPW-860 28311-342-000 35350-KPW-900 35357-KCC-900

PEDAL, GEAR CHANGE ........................................................................ ARM ASSY., KICK STARTER ................................................................ RUBBER, KICK STARTER ...................................................................... SWITCH ASSY., RR. STOP ................................................................... SPRING, STOP SWITCH .........................................................................

1 1 1 1 1

6 7 8 9 10

43451-KPW-900 46500-KPW-900 46513-KBP-900 46514-MK4-000 92101-06020-0A

ROD, RR. BRAKE .................................................................................. PEDAL COMP., BRAKE .......................................................................... SPRING ASSY., RR. BRAKE RETURN .................................................. TUBE, BRAKE PEDAL SPRING ............................................................. BOLT, HEX., 6X20 .................................................................................

1 1 1 1 1

11 12 13 14 15

92101-08025-0A 94101-05000 94201-20150 95014-73100 95015-32001

BOLT, HEX., 8X25 ................................................................................. WASHER, PLAIN, 5MM .......................................................................... PIN, SPLIT, 2.0X15 ................................................................................. SPRING A, BRAKE ROD ........................................................................ JOINT B, BRAKE ARM ...........................................................................

1 1 1 1 1

16

95015-42000

NUT B, BRAKE ROD ADJUSTING ......................................................... 1

Notes


STEP

F-18

Service item

F.R.T.

BAR, L. PILLION STEP ................................. 0,1 (TERMASUK PART YANG BERHUBUNGAN) .BAR, R. PILLION STEP (TERMASUK PART YANG BERHUBUNGAN) .RUBBER, STEP (WAKTU SAMA UNTUK DUA UNIT) HOLDER, L. PILLION STEP .......................... 0,2 .HOLDER, R. PILLION STEP BAR COMP., STEP ....................................... 0,3

No

Part Number

Description

Q‘ty

1 2 3 4 5

18421-KBA-900 18422-KPH-900 50605-KPH-880 50610-KPW-900 50612-KPH-900

RUBBER, MUFFLER MOUNTING ............................................................. 1 COLLAR, MUFFLER MOUNTING ............................................................. 1 BRACKET, MAIN STEP ............................................................................ 1 BAR COMP., STEP ................................................................................... 1 COLLAR, MAIN STEP MOUNTING ........................................................... 4

6 7 8 9 10

50613-KFL-850 50661-GN8-920 50710-GN5-830 50711-GN5-730 50713-GN5-730

RUBBER, MAIN STEP MOUNTING ........................................................... 4 RUBBER, STEP ........................................................................................ 2 RUBBER, PILLION STEP .......................................................................... 2 PLATE, PILLION STEP .............................................................................. 2 BAR, R. PILLION STEP ............................................................................ 1

11 12 13 14 15

50714-GN5-830 50715-KPW-900 50716-KPW-900 94050-10000 94101-06000

BAR, L. PILLION STEP ............................................................................. 1 HOLDER, R. PILLION STEP ...................................................................... 1 HOLDER, L. PILLION STEP ...................................................................... 1 NUT, FLANGE, 10MM .............................................................................. 2 WASHER, PLAIN, 6MM ............................................................................ 2

16 17 18 19 20

94201-16150 95015-83000 95701-08020-00 95701-08025-00 95701-08035-00

PIN, SPLIT, 1.6X15 ................................................................................... 2 PIN C, PILLION STEP ................................................................................ 2 BOLT, FLANGE, 8X20 ............................................................................. 5 BOLT, FLANGE, 8X25 ............................................................................. 4 BOLT, FLANGE, 8X35 ............................................................................. 1

21 22

50700-KPW-900 50705-KPW-900

STEP ASSY., R. PILLION ......................................................................... 1 STEP ASSY., L. PILLION .......................................................................... 1

Notes

3

51


STAND

F-19

Service item

F.R.T.

SPRING A, SIDE STAND ............................. 0,1 BAR COMP., SIDE STAND .......................... 0,2 .SPRING A, MAIN STAND STAND COMP., MAIN .................................. 0,5

3

52

No

Part Number

Description

Q‘ty

1 2 3 4 5

50500-KPW-860 50512-KPH-900 50523-KPH-900 50524-397-000 50530-KPH-900

STAND COMP., MAIN ............................................................................... 1 SHAFT, RR. BRAKE PIVOT ..................................................................... 1 HOOK, MAIN STAND SPRING ................................................................. 1 RUBBER, STAND STOPPER .................................................................... 1 BAR COMP., SIDE STAND ....................................................................... 1

6 7 8 9 10

90108-223-000 94002-10000-0S 94201-30250 95014-71102 95014-72102

SCREW, SIDE STAND PIVOT ................................................................... 1 NUT, HEX., 10MM .................................................................................... 1 PIN, SPLIT, 3.0X25 ................................................................................... 1 SPRING A, MAIN STAND ......................................................................... 1 SPRING A, SIDE STAND .......................................................................... 1

Notes


SWINGARM/CHAIN CASE

F-20

Service item

F.R.T.

CASE, DRIVE CHAIN UNDER HALF ........... 0.1 (WAKTU SAMA UNTUK DUA UNIT) .CASE, DRIVE CHAIN UPPER HALF CHAIN, DRIVE ............................................. 0.2 PACKING, DRIVE CHAIN CASE .................. 0.5 SWINGARM SUB ASSY., RR. .................... 0.7

No 1 2 3 4 5 6 7

Part Number

Description

Q‘ty

40510-KPW-900ZA CASE, DRIVE CHAIN UPPER HALF *NH255M*............. SHIMMER SILVER METALLIC ............................... 40520-KPW-900ZA CASE, DRIVE CHAIN UNDER HALF *NH255M* ............ SHIMMER SILVER METALLIC ............................... 40530-KPW-861 CHAIN, DRIVE (DID420DX-98RB) ....................................................... 40531-KPH-901 JOINT, DRIVE CHAIN .......................................................................... 40545-001-000 CAP, CHAIN CASE PEEP HOLE ..........................................................

8 9 10

40591-KPW-900 PACKING, DRIVE CHAIN CASE .......................................................... 52200-KPW-900ZA SWINGARM SUB ASSY., RR. *NH255M* .............SHIMMER SILVER METALLIC ................................ 90118-383-000 BOLT-WASHER, 6X6 ......................................................................... 90121-KPW-900 BOLT, SWINGARM PIVOT .................................................................. 93401-06010-00 BOLT-WASHER, 6X10 .......................................................................

11

94031-10000

Notes

3

1 1 1 1 1 1 1 3 1 1

NUT, HEX., 10MM ............................................................................... 1

53


REAR CUSHION

F-21

Service item

F.R.T.

CUSHION ASSY., RR. ................................. 0,4 (TAMBAHKAN 0,1 UNTUK MASING2)

No

3

54

Part Number

Description

Q‘ty

1 2 3 4 5

52400-KPW-861 52485-GA7-003 52485-088-901 52486-GA7-003 94021-10000-0S

CUSHION ASSY., RR. ............................................................................. BUSH, RUBBER ...................................................................................... BUSH, RR. CUSHION RUBBER ............................................................... COLLAR, RUBBER BUSH ....................................................................... NUT, CAP, 10MM .....................................................................................

6 7

94101-10000 95801-10035-00

WASHER, PLAIN, 10MM ......................................................................... 2 BOLT, FLANGE, 10X35 ........................................................................... 2

2 2 2 4 2

Notes


REAR FENDER

F-22

Service item

F.R.T.

FENDER, RR. INNER ................................... 0,8

No 1 2 3 4

Part Number

Description

Q‘ty

80101-KPW-860 90201-415-000 90677-KAN-T00 91509-GE2-760

FENDER, RR. INNER ................................................................................ NUT, CAP, 6MM ....................................................................................... NUT, CLIP, 5MM ....................................................................................... SCREW, PAN, 5X11.5 .............................................................................

Notes

3

1 1 2 2

55


FRONT WINKER

F-23

Service item

F.R.T.

BULB, WINKER ........................................... 0,2 (WAKTU SAMA UNTUK DUA UNIT) WINKER ASSY., L. FR. ............................... 0,3 (WAKTU SAMA UNTUK DUA UNIT)

No

3

56

Part Number

Description

Q‘ty

1 2 3 4 5

33400-KPW-861 33402-KPW-861 33403-KPW-861 33404-KPW-861 33450-KPW-861

WINKER UNIT, R. FR. .............................................................................. LENS, R. FR. WINKER ............................................................................. BASE, R. WINKER .................................................................................. SEAL, GASKET ...................................................................................... WINKER UNIT, L. FR. ...............................................................................

1 1 1 2 1

6 7 8 9

33452-KPW-861 33453-KPW-861 34905-KAN-W01 93903-34380

LENS, L. FR. WINKER ............................................................................. BASE, L. WINKER ................................................................................... BULB, WINKER (12V 10W) .................................................................... SCREW, TAPPING, 4X12 .........................................................................

1 1 2 6

Notes


REAR COMBINATION LIGHT

F-24

Service item

F.R.T.

BULB, WINKER ........................................... 0.1 (WAKTU SAMA UNTUK DUA UNIT ATAU LEBIH) LIGHT ASSY., RR. COMBINATION ............. 0.6

No

Part Number

Description

Q‘ty

1 2 3 4 5

33700-KPW-861 33701-KPW-901 33703-KPW-901 33705-KPW-901 33706-KW7-900

LIGHT ASSY., RR. COMBINATION ......................................................... LENS, TAILLIGHT .................................................................................... LENS, RR. WINKER ................................................................................. CAP ......................................................................................................... RUBBER B, TAILLIGHT MOUNTING ........................................................

1 1 1 1 4

6 7 8 9

33710-KPW-901 34905-KAN-W01 34906-GB6-921 93911-24480

BASE COMP. ........................................................................................... BULB, WINKER (12V 10W) .................................................................... BULB, TAILLIGHT (12V 18/5W) ............................................................. SCREW, TAPPING, 4X16(PO) .................................................................

1 2 1 4

Notes

3

57


F-25

BATTERY / LUGGAGE BOX Service item

F.R.T.

BATTERY .................................................... 0,2 CASE, BATTERY ........................................ 0,5

3

58

No

Part Number

Description

Q‘ty

1 2 3 4 5

31500-KPH-911Y 50380-KPW-900 50382-KPW-860 83551-GE2-000 90111-162-000

BATTERY (YTZ5S) ................................................................................... 1 CASE, BATTERY ....................................................................................... 1 HINGE, BATTERY ....................................................................................... 1 GROMMET, AIR CLEANER CASE .............................................................. 1 BOLT, FLANGE, 6MM ................................................................................. 3

6 7 8 9 10

90344-KEV-900 90504-KBP-900 92301-06014-0A 98200-31000 98200-31500

NUT C, CLIP, 6MM ...................................................................................... 1 COLLAR, MIDDLE COVER ......................................................................... 1 BOLT, RECESSED, 6X14 ........................................................................... 1 FUSE, BLADE (10A) .................................................................................. 1 FUSE, BLADE (15A) .................................................................................. 1

Notes


F-26

WIRE HARNESS Service item

F.R.T.

HORN COMP. .............................................. 0.1 CABLE, STARTING MOTOR ....................... 0.3 .RELAY COMP., STARTER COIL ASSY., IGNITION ................................ 0.4 C.D.I. UNIT ................................................... 0.6 .RECTIFIER ASSY., REGULATOR HARNESS, WIRE ........................................ 1.2

No

Part Number

Description

Q‘ty

1 2 3 4 5

30401-KPW-900 30410-KPW-861 30500-KPW-901 30700-KPH-881 31600-KPW-861

CUSHION, C.D.I. UNIT ............................................................................... 1 C.D.I. UNIT ................................................................................................ 1 COIL ASSY., IGNITION ............................................................................. 1 CAP ASSY., NOISE SUPPRESSOR ......................................................... 1 RECTIFIER COMP., REGULATOR ............................................................. 1

6 7 8 9 10

32100-KPW-860 32410-KPH-900 33714-KL3-620 38110-KPH-881 38117-KFE-701

HARNESS, WIRE ...................................................................................... 1 CABLE, STARTING MOTOR ..................................................................... 1 RUBBER, TAILLIGHT BRACKET .............................................................. 2 HORN COMP. (HIGH) ................................................................................ 1 COLLAR, HORN SETTING ....................................................................... 1

11 12 13 14 15

38501-KPH-901 93301-05016-0A 94050-06000 95701-06020-00 98200-31000

RELAY COMP., STARTER ........................................................................ 1 BOLT, HEX., 5X16 .................................................................................... 2 NUT, FLANGE, 6MM ................................................................................. 1 BOLT, FLANGE, 6X20 .............................................................................. 1 FUSE, BLADE (10A) ................................................................................ 1

16

98200-31500

FUSE, BLADE (15A) ................................................................................ 1

Notes

3

59


F-27

FRAME BODY Service item

F.R.T.

SWITCH ASSY., COMBINATION & LOCK ... 0.6 KEY SET ..................................................... 1 BODY COMP., FRAME ................................ *5.0

3

60

No

Part Number

Description

Q‘ty

1 2 3 4 5

17270-KPH-900 35010-KPW-860 35100-KPW-861 35121-KV8-680 35122-KV8-680

RUBBER, AIR CLEANER WATER GUARD .............................................. 1 KEY SET ................................................................................................. 1 SWITCH ASSY., COMBINATION & LOCK ............................................... 1 KEY, BLANK (TYPE 1) (KEY NO. AXX/BXX) ........................................ -1 KEY, BLANK (TYPE 2) (KEY NO. CXX/DXX) ........................................ -1

6 7 8 9

50100-KPW-861 90164-028-000 94050-10080 95801-10110-08

BODY COMP., FRAME ............................................................................ SCREW, U-LOCK FLAT, 6X12 ................................................................ NUT, FLANGE, 10MM ............................................................................. BOLT, FLANGE, 10X110 ........................................................................

1 2 3 3

Notes


F-28

TOOLS Service item NOT INFORMATION

No

Part Number

Description

Q‘ty

1 2 3 4 5

83642-171-000 89010-KPW-900 89102-538-000 89103-538-000 89211-KGH-900

BAG, OWNERS MANUAL ..................................................................... TOOL SET .............................................................................................. SHAFT, SCREW DRIVER ....................................................................... GRIP ....................................................................................................... SPANNER, 10X12 ..................................................................................

1 1 1 1 1

6 7 8 9 10

89212-KGH-900 89213-KGH-900 89216-GB6-770 89217-KGH-900 89218-KGH-900

SPANNER, 14X17 .................................................................................. PLIERS, 135 ........................................................................................... WRENCH, SPARK PLUG ........................................................................ HANDLE, EYE WRENCH ........................................................................ WRENCH, EYE, 19 ................................................................................

1 1 1 1 1

11

89219-KGH-900

BAG, TOOL, 160MM .............................................................................. 1

F.R.T. -

Notes

3

61


F-29

MAIN PIPE COVER/LEG SHIELD Service item

F.R.T.

COVER SET, FR. TOP ................................. 0,1 .COVER, MAIN PIPE UPPER COVER SET, L. MAIN PIPE SIDE ................. 0,3 (TAMBAHKAN 0,2 UNTUK MASING2) .COVER SET, R. MAIN PIPE SIDE .LEGSHIELD SET, L. (TAMBAHKAN 0,2 UNTUK MASING2) .LEGSHIELD SET, R.

3

No

Part Number

1

64400-KPW-900FMB 64400-KPW-900FMH 64450-KPW-860FMB 64450-KPW-860FMH 64500-KPW-860FMB 64500-KPW-860FMH 64311-KPH-900 64312-KPH-900

COVER, R. MAIN PIPE SIDE (BLACK) ............................... COVER, R. MAIN PIPE SIDE (SILVER) ............................... COVER, L. MAIN PIPE SIDE (BLACK) ................................ COVER, L. MAIN PIPE SIDE (SILVER) ............................... COVER, FR. TOP (BLACK) ................................................ COVER, FR. TOP (SILVER) ................................................ STAY, R. UNDER COWL ..................................................... STAY, L. UNDER COWL .....................................................

1 1 1 1 1 1 1 1

64315-KPW-860 64320-KPW-860 64521-MN5-000 64430-KPW-900FMB 64430-KPW-900FMH 64440-KPW-900FMB 64440-KPW-900FMH

STAY, LEG SHIELD ............................................................ COVER, MAIN PIPE UPPER ................................................ NUT, CLIP, 4MM ................................................................... SHIELD, R. LEG (BLACK) .................................................. SHIELD, R. LEG (SILVER) .................................................. SHIELD, L. LEG (BLACK) .................................................. SHIELD, L. LEG (BSILVER) ................................................

1 1 2 1 1 1 1

77208-KPW-900 77228-GBG-850 81110-KPW-860 81120-KPW-860 81312-KPW-860

COLLAR, SEAT MOUNTING ............................................... RUBBER, SEAT LOCK ........................................................ BRACKET, FR. NUMBER PLATE ........................................ PLATE, NUMBER BRACKET ............................................... COLLAR, FR. FENDER .......................................................

2 4 1 1 2

2 3 4 5 6 7 8 9 10 11 12 13 14 15

62

Description Description

Q‘ty

Notes


F-29

MAIN PIPE COVER/LEG SHIELD Service item

No

Part Number

Description Description

Q‘ty

16 17 18 19 20

90104-KPH-900 90107-KPW-860 90115-KPW-900 90502-GN5-640 90677-KAN-T00

SCREW, SPECIAL, 5MM ..................................................... SCREW, COWL SETTING ................................................... SCREW, VISOR SPECIAL SETTING ................................... COLLAR, RR. FENDER ....................................................... NUT, CLIP, 5MM ...................................................................

1 4 2 2 2

21 22 23 24 25

91509-GE2-760 92101-06020-0A 93891-04016-07 93903-25210 94103-06000

SCREW, PAN, 5X11.5 ......................................................... BOLT, HEX., 6X20 .............................................................. SCREW-WASHER, 4X16 ................................................... SCREW, TAPPING, 5X12 .................................................... WASHER, PLAIN, 6MM ......................................................

2 2 2 8 2

26 27

95701-06025-00 95701-06028-00

BOLT, FLANGE, 6X25 ........................................................ 2 BOLT, FLANGE, 6X28 ........................................................ 2

F.R.T.

Notes

3

63


F-30

CAUTION LABEL Service item

No

3

1 2 3 4

64

Part Number

Description

Q‘ty

87505-KPW-860 87506-KPH-880 87507-KPW-860 87560-KPH-880ZA

LABEL, TIRE ............................................................................................ MARK, BATTERY CAUTION ................................................................... LABEL, DRIVE CHAIN ............................................................................. MARK, DRIVE CAUTION *TWHITE*…… WHITE .....................................

1 1 1 1

Notes

F.R.T.


F-31

MARK/STRIPE Service item

No 1

2

3

4

5

6

7 8

Part Number

Description Description

Q‘ty

87102-KPW-860ZA 87102-KPW-860ZB 87102-KPW-860ZC 87103-KPW-860ZA 87103-KPW-860ZB 87103-KPW-860ZC 87106-KPW-860ZA 87106-KPW-860ZB 87106-KPW-860ZC 87107-KPW-860ZA 87107-KPW-860ZB 87107-KPW-860ZC 87108-KPW-860ZA 87108-KPW-860ZB 87108-KPW-860ZC

STRIPE, R. LEG SHIELD *TYPE1* .......................................... 1 STRIPE, R. LEG SHIELD *TYPE2* .......................................... 1 STRIPE, R. LEG SHIELD *TYPE3* .......................................... 1 STRIPE, L. LEG SHIELD *TYPE1* ........................................... 1 STRIPE, L. LEG SHIELD *TYPE2* ........................................... 1 STRIPE, L. LEG SHIELD *TYPE3* ........................................... 1 STRIPE, R. SIDE COVER *TYPE1* ......................................... 1 STRIPE, R. SIDE COVER *TYPE2* ......................................... 1 STRIPE, R. SIDE COVER *TYPE3* ......................................... 1 STRIPE, R. BODY COVER *TYPE1* ....................................... 1 STRIPE, R. BODY COVER *TYPE2* ....................................... 1 STRIPE, R. BODY COVER *TYPE3* ....................................... 1 STRIPE B, L. BODY COVER *TYPE1* .................................... 1 STRIPE B, L. BODY COVER *TYPE2* .................................... 1 STRIPE B, L. BODY COVER *TYPE3* .................................... 1

87109-KPW-860ZA 87109-KPW-860ZB 87109-KPW-860ZC 87130-KPH-880ZA 87130-KPH-880ZB 87202-KPW-860ZA 87202-KPW-860ZB

STRIPE A, L. BODY COVER *TYPE1* .................................... 1 STRIPE A, L. BODY COVER *TYPE2* .................................... 1 STRIPE A, L. BODY COVER *TYPE3* .................................... 1 MARK, HONDA *TYPE1*(100MM) ......................................... 1 MARK, HONDA *TYPE2*(100MM) ......................................... 1 MARK, FR. TOP COVER *TYPE1* ......................................... 1 MARK, FR. TOP COVER *TYPE2* ......................................... 1

F.R.T.

Notes

3

65


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