Supra fit new by Heru Cahyo Purnomo

NEW

SUPRA FIT

PART CATALOG PT. ASTRA HONDA MOTOR 2016@herru_cahya www.kembangansakti.com

DAFTAR

2005

ISI

PETUNJUK PEMAKAIAN

KELOMPOK MESIN

KELOMPOK RANGKA

INDEKS PART NUMBER

INDEKS DESCRIPTION

ENGINE GROUP E-1

CYLINDER HEAD

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2 E-4

E-7

CAM CHAIN/TENSIONER

ONE WAY CLUTCH

E-5

CYLINDER

E-6

E-8

CLUTCH

E-9

RIGHT CRANKCASE COVER

OIL PUMP

ENGINE GROUP E-10

LEFT CRANKCASE COVER

E-11

GENERATOR

E-12

STARTING CLUTCH

E-13

STARTING MOTOR

E-14

E-16

TRANSMISSION

E-17

CRANKCASE

GEARSHIFT DRUM

E-15

CRANKSHAFT/PISTON

E-18

KICK STARTER SPINDLE

ENGINE GROUP E-19

CARBURETOR

FRAME GROUP F-1

F-4

HEADLIGHT

FR. BRAKE MASTER CYLINDER

F-2

SPEEDOMETER

F-5 HANDLE PIPE/ HANDLE COVER /SWITCH

F-3

F-6

HANDLE LEVER/CABLE

STEERING STEM

F-7

FRONT FENDER

F-8

FRONT FORK

F-9

FRONT BRAKE PANEL

FRAME GROUP F-10

F12

FRONT BRAKE CALIPER

REAR BRAKE PANEL

F-11

F-13

FRONT WHEEL ( 2IN )

REAR WHEEL

F-11-1

F-14

FRONT WHEEL (IN)

FUEL TANK

3 F-15

SEAT

F-16

BODY COVER

F-17

AIR CLEANER

FRAME GROUP F-18

EXHAUST MUFFLER

F21

STAND

F-24

REAR FENDER

F-19

F-22

PEDAL/KICK STARTER ARM

SWINGARM

F-20

F-23

STEP

REAR CUSHION

F-25

FRONT WINKER

F-26

REAR COMBINATION LIGHT

FRAME GROUP F-27

F30

BATTERY/LUGGAGE BOX

TOOLS

F-28

F-31

WIRE HARNESS

MAIN PIPE COVER / LEG SHIELD

F-29

FRAME BODY

F-32

CAUTION LABEL

3 F-33

MARK/ STRIPE

E-1 Cylinder Head Cover

2 Service item

F.R.T.

2 3 4 5

NEEDLE, JET......................................... FLOAT OR FLOAT VALVE..................... TOP SET, CARBURETOR..................... CHAMBER, FLOAT................................

0.8 0.6 0.4 0.5

7 12 15 25 33

VALVE, THROTTLE............................... VALVE, AIR CUT.................................... CARBURETOR ASSEMBLY.................. COCK ASSY., FUEL.............................. JET, MAIN..............................................

0.5 0.2 0.7 0.3 0.6

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

12301-GB6-910 12331-KFL-850 12341-KFL-850 12361-035-000 12391-GW8-680

COVER, CYLINDER HEAD COVER, R. CYLINDER HEAD SIDE COVER, L. CYLINDER HEAD SIDE CAP, TAPPET ADJUSTING HOLE GASKET, CYLINDER HEAD COVER

1 1 1 2 1

6 7 8 9 10

12394-KFL-850 12395-KFL-850 90201-GF6-010 90442-GF6-010 90443-GF6-010

GASKET, R. CYLINDER HEAD SIDE COVER GASKET, L. CYLINDER HEAD SIDE COVER NUT, CAP, 7MM WASHER, SEALING, 7MM WASHER A, SEALING, 7MM

1 1 4 3 1

11 12 13 14 15

90461-357-000 91302-KEV-900 95701-06110-00 96001-06025-00 98056-56713 98056-56723 98056-57713 98056-57723

WASHER, SEALING, 6.5X12 O-RING, 30.8X3 BOLT, FLANGE, 6X110 BOLT, FLANGE, 6X25 PLUG, SPARK (C6HSA)(NGK) PLUG, SPARK (U20FS-U)(DENSO) PLUG, SPARK (C7HSA)(NGK) PLUG, SPARK (U22FS-U)(DENSO)

1 2 1 2 1 1 (1) (1)

Notes

E-2 Cylinder Head

2 Service item

F.R.T.

HEAD, CYLINDER .................................. 2.0 .INCLUDES: Valve clearance adjustment and reface

GUIDE, INTAKE VALVE(ONE) ................ 2.0 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface

GUIDE, EXHAUST VALVE(ONE) ............ 2.0 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface

5 7

GASKET, CYLINDER HEAD ................... 1.1 INSULATOR, THROTTLE BODY/ CARBURETOR ....................................... 0.3 MANIFOLD, INTAKE ............................... 0.4

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

12200-KFL-900 12211-KFM-900 12237-KFL-305 12245-KFL-305 12251-KFL-850

HEAD COMP., CYLINDER CLIP, VALVE GUIDE GUIDE, IN. VALVE GUIDE, EX. VALVE GASKET, CYLINDER HEAD

1 2 1 1 1

6 7 8 9 10

16201-KCW-851 16211-KFL-850 17111-KTL-850 17640-KTM-880 90004-GHB-670

GASKET, CARBURETOR INSULATOR INSULATOR, CARBURETOR PIPE, INLET CLAMPER, FUEL TUBE BOLT, FLANGE, 6X25 (NSHF)

1 1 1 1 2

11 12 13 14 15

90033-041-020 90081-KFL-850 91304-GB1-900 96001-06022-00 96001-06045-00

BOLT, STUD, 6X32 BOLT, SPECIAL FLANGE, 6X23 O-RING, 25X2.4 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X45

2 1 1 1 1

Notes

E-3 Camshaft / Valve

2 Service item 2 4

F.R.T.

CAMSHAFT.............................................. .INCLUDES: Valve clearance adjustment ARM, INTAKE VALVE ROCKER(ONE) .... .INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .INCLUDES: Valve clearance adjustment

0.8 1.3 1.3 1.3

VALVE, INTAKE(ONE) ............................. 1.6 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ......................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE, EXHAUST(ONE) ......................... 1.6 INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ......................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) ............................. SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) ......................... SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE ........................ BEARING, CAMSHAFT ...........................

1.4 1.4 1.5 1.0

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

12209-GB4-681 14100-KFM-900 14150-GN5-911 14431-GN5-911 14451-035-000

SEAL, VALVE STEM (NOK) CAMSHAFT COMP. PLATE COMP., STOPPER ARM, VALVE ROCKER SHAFT, VALVE ROCKER ARM

2 1 1 2 2

6 7 8 9 10

14711-KFM-900 14721-GF6-010 14751-GN5-911 14761-GN5-911 14771-GB4-680

VALVE, IN. VALVE, EX. SPRING, VALVE OUTER SPRING, VALVE INNER RETAINER, VALVE SPRING

1 1 2 2 2

11 12 13 14 15

14775-KFM-900 14776-KFM-900 14781-MA6-000 90012-333-000 90206-001-000

SEAT, VALVE SPRING OUTER SEAT, VALVE SPRING INNER COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING

2 2 4 2 2

16 17

90702-KFM-900 91007-GB6-911

DOWEL PIN, 8X12 BEARING, RADIAL BALL, 6905

1 1

Notes

E-4 Cam Chain / Tensioner

2 Service item 1 2 3 4 7 9 11

F.R.T.

SPROCKET, CAM ................................... CHAIN, CAM ........................................... ARM, CAM CHAIN TENSIONER ............ ROLLER(S), CAM CHAIN TENSIONER . ROD, CAM CHAIN TENSIONER PUSH . ROLLER, CAM CHAIN GUIDE................ SPROCKET, CAM CHAIN GUIDE........... .INCLUDES: Engine removal and installation BOLT, CAM CHAIN GUIDE ROLLER ...... .INCLUDES: Engine removal and installation

0.6 1.4 1.0 1.0 0.3 1.2 4.0

4.0

No. 1 2

Part Number

Description

QTY ANF100 / ANF100D

3 4 5

14321-KFM-900 14401-KFM-900 14401-KFM-901 14500-035-020 14502-086-000 14531-035-000

SPROCKET, CAM (32T) CHAIN, CAM (88L) (DAIDO) CHAIN, CAM (DID25H-88LE) ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER PIVOT, CAM CHAIN TENSIONER

1 1 1 1 1 1

6 7 8 9 10

14541-GB4-681 14550-GB0-911 14566-086-030 14610-086-010 14615-KFL-850

SPRING, CAM CHAIN TENSIONER ROD COMP., CAM CHAIN TENSIONER PUSH HEAD, CAM CHAIN TENSIONER PUSH ROD ROLLER COMP., CAM CHAIN GUIDE PIN, GUIDE ROLLER

1 1 1 1 1

11 12 13 14 15

14670-035-030 14675-178-000 90081-035-000 90083-GB6-911 90441-035-000

SPROCKET, CAM CHAIN GUIDE (25T) SPINDLE, CAM CHAIN GUIDE SPROCKET BOLT, SEALING, 14MM BOLT, KNOCK, 5MM WASHER, SEALING, 14MM

1 1 1 2 1

16 17 18

90461-357-000 90481-035-000 95701-06018-00

WASHER, SEALING, 6.5X12 WASHER, 8MM BOLT, FLANGE, 6X18

1 1 1

Notes

E- 5 Cylinder

2 Service item 1 2

F.R.T.

CYLINDER............................................... 1.4 GASKET, CYLINDER .............................. 1.3

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

12100-KFM-900 12191-KFL-850 12195-KFL-850 12196-KFM-900 90082-KFL-850

CYLINDER COMP. GASKET, CYLINDER RUBBER A, INSERT RUBBER B, INSERT BOLT, SPECIAL FLANGE, 6X30

1 1 1 2 1

90701-KFM-900

DOWEL PIN, SPECIAL, 8X14

Notes

E-6 Right Crankcase Cover

2 Service item 1 2 4 5 6 7 10

F.R.T.

COVER, CRANKCASE :RIGHT .............. GASKET, CRANKCASE COVER :RIGHT LEVER, CLUTCH .................................... PLATE, CLUTCH CAM ............................ PLATE, CLUTCH CAM LIFTER .............. SCREW, CLUTCH ADJUSTING.............. OIL SEAL, KICK STARTER SPINDLE ....

0.8 0.6 0.7 0.6 0.7 0.7 0.6

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

11330-KTL-690 11394-KFL-850 15651-GN5-912 22810-KTL-740 22823-KFL-850

COVER COMP., R. CRANKCASE GASKET, R. CRANKCASE COVER GAUGE, OIL LEVEL LEVER COMP., CLUTCH PLATE, CLUTCH LIFTER CAM

1 1 1 1 1

6 7 8 9 10

22840-KFL-850 22846-GN5-910 90485-040-000 90702-KFM-900 91202-KFL-841

LIFTER COMP., CLUTCH BOLT, CLUTCH ADJUSTING WASHER, 8MM DOWEL PIN, 8X12 OIL SEAL, 13.8X24X5

1 1 1 2 1

11 12 13 14 15

91303-001-000 91307-035-000 94030-08000 96001-06040-00 96001-06065-00

O-RING, 8MM O-RING, 18X3 NUT, HEX., 8MM BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X65

1 1 1 5 1

96001-06080-00

BOLT, FLANGE, 6X80

Notes

E-7 One Way Clutch

2 Service item 1 3 5 6 11 13

F.R.T.

COVER, OIL FILTER ............................... WEIGHT SET, CLUTCH .......................... PLATE, DRIVE ........................................ INNER, ONE-WAY CLUTCH ................... OUTER, PRIMARY CLUTCH .................. GEAR, PRIMARY DRIVE ........................

0.7 1.0 1.0 1.0 1.0 1.1

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

15431-HF7-010 15439-HF7-000 22530-KFL-850 22606-GN5-910 22610-KFL-850

COVER, OIL FILTER GASKET, OIL FILTER WEIGHT SET, CLUTCH SPRING, ONE WAY RETAINER PLATE COMP., PRIMARY DRIVE

1 1 1 6 1

6 7 8 9 10

22630-GB2-000 22641-KFL-D00 22642-KFL-850 22643-KFL-D00 22644-KFL-851

INNER COMP., ONE-WAY CLUTCH SPRING, PRIMARY CLUTCH WASHER, CLUTCH SIDE SPRING, SIDE FRICTION PLATE, CLUTCH SIDE

1 3 1 1 1

11 12 13 14 15

22660-KFM-900 22804-GB2-000 23120-KFM-900 23122-KFM-900 23123-KFL-850

OUTER ASSY., PRIMARY CLUTCH RUBBER, CLUTCH DAMPER GEAR COMP., PRIMARY DRIVE SUB GEAR (17T) RETAINER, SPRING

1 3 1 1 1

16 17 18 19 20

23124-GCE-900 23125-GN5-910 23126-GCE-900 90083-KFL-850 90231-087-010

SPRING, SUB GEAR PIN COLLAR BOLT, SPECIAL FLANGE, 5X8 NUT, LOCK, 14MM

1 1 1 3 1

Notes

E-7 One Way Clutch

2 Service item

F.R.T.

No.

Part Number

Description

QTY ANF100 / ANF100D

21 22 23 24 25

90401-GB2-000 90431-GN5-910 90432-086-000 90433-KW7-900 90455-GB2-000

WASHER, 30X45X0.8 WASHER, LOCK WASHER B, LOCK WASHER, 17X23X3 CIRCLIP, INTERNAL, 45MM

1 1 1 1 1

26 27 28

90603-PX0-A00 90605-166-720 91101-GB2-000

SET RING, 23MM CIRCLIP, 7MM ROLLER, 5X8

1 3 6

Notes

E-8 Clutch

2 Service item 1 2 3 4 6 7 8 18

F.R.T.

SEPARATOR, OIL ................................... OUTER, CLUTCH ................................... CENTER, CLUTCH ................................. DISC, CLUTCH FRICTION ..................... NOTE: Same time for two units or more PLATE, CLUTCH PRESSURE ................ PLATE, CLUTCH LIFTER ....................... SPRING, CLUTCH .................................. NOTE: Same time for two units or more BEARING, CLUTCH LIFTER ..................

1.0 1.0 1.2 1.2 1.2 1.0 1.0 0.7

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

15661-GN5-910 22110-KFL-D01 22121-KFM-900 22201-166-001 22311-KN4-680

PLATE, OIL SEPARATOR OUTER COMP., CLUTCH (69T) CENTER, CLUTCH DISK, CLUTCH FRICTION PLATE, CLUTCH

1 1 1 4 3

6 7 8 9 10

22350-115-020 22361-KFM-900 22401-KEV-900 23112-GCE-900 23217-GN5-910

PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH COLLAR, CLUTCH CENTER SET RING, 17MM

1 1 4 1 1

11 12 13 14 15

90050-KFL-850 90231-198-000 90402-KFM-900 90403-HA0-000 90432-086-000

BOLT, SPECIAL FLANGE, 6X25 NUT B, LOCK, 14MM WASHER, THRUST, 14MM WASHER, THRUST, 17MM WASHER B, LOCK

4 1 1 1 1

16 17 18

90462-KFL-850 95701-06020-00 96100-62000-00

WASHER B, SPLINE, 17MM BOLT, FLANGE, 6X20 BEARING, RADIAL BALL, 6200

1 2 1

Notes

E-9 Oil Pump

2 Service item 1 6

F.R.T.

PUMP ASSY., OIL................................... 1.2 SCREEN, OIL FILTER ............................ 0.6

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

15100-GBG-932 15119-178-000 15331-GF6-000 15332-GF6-000 15384-178-000

PUMP ASSY., OIL (YAMADA) GASKET, OIL PUMP BODY ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER PIVOT, OIL PUMP

1 1 1 1 1

6 7 8 9

15421-035-010 93500-05010-0A 93500-06016-0A 93500-06022-0A

SCREEN, OIL FILTER SCREW, PAN, 5X10 SCREW, PAN, 6X16 SCREW, PAN, 6X22

1 3 2 1

Notes

E - 10 Left Crankcase Cover

2 Service item 1 2 3 5

F.R.T.

COVER, CRANKCASE :LEFT .................. COVER, CRANKCASE :LEFT REAR ....... GASKET, CRANKCASE COVER :LEFT... SWITCH, GEAR POSITION .....................

0.7 0.1 0.6 0.5

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

11341-KFV-840 11361-KTL-690 11395-GBJ-730 32961-KFL-850 35759-KTL-691

COVER, L. CRANKCASE COVER, L. RR. CRANKCASE GASKET, L. CRANKCASE COVER CLAMPER, A.C. GENERATOR CORD CONTACT ASSY., CHANGE SWITCH

1 1 1 1 1

6 7 8 9 10

90084-GN5-830 90087-GN5-830 90702-KFM-900 91301-028-000 91303-377-000

CAP, A.C. GENERATOR CAP, 30MM DOWEL PIN, 8X12 O-RING, 27X2.0 O-RING, 13.8X2.5

1 1 2 1 1

11 12 13 14 15

96001-06016-00 96001-06020-00 96001-06028-00 96001-06032-00 96001-06050-00

BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X28 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X50

1 1 2 2 1

96001-06070-00

BOLT, FLANGE, 6X70

Notes

E - 11 Generator

2 Service item 1 2

F.R.T.

ROTOR OR FLYWHEEL .......................... 0.8 STATOR .................................................... 0.7

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

31110-KFV-841 31120-KTL-691 31141-141-860 90410-HC4-000 93301-05006-0H

FLYWHEEL COMP. STATOR COMP. CLAMPER, A.C. GENERATOR CORD WASHER, 10MM BOLT, HEX., 5X6

1 1 1 1 1

6 7 8

93301-05010-0H 94050-10000 96001-06022-00

BOLT, HEX., 5X10 NUT, FLANGE, 10MM BOLT, FLANGE, 6X22

2 1 2

Notes

E - 12 Starting Clutch

2 Service item 1 2 5 7 13 15 17

F.R.T.

BASE, STATOR...................................... CHAIN, STARTER DRIVE...................... SPROCKET, STARTER DRIVEN........... OUTER, STARTING CLUTCH............... ROLLER, STARTING CLUTCH.............. .NOTE: Same time for two units or more OIL SEAL, CRANKSHAFT :LEFT........... O-RING, STATOR BASE........................

0.9 0.8 0.8 0.8 0.8 0.9 0.9

Part Number

1 2 3 4 5

11321-179-710 28101-GB4-701 28101-GB4-702 28102-GB4-700 28103-GB4-700 28110-GB4-700

PLATE, OIL SEPARATE CHAIN, STARTING (DID25H-62LE) (DAIDO) CHAIN, STARTING (TSUBAKIMOTO) GUIDE, STARTER CHAIN PROTECTOR, STARTER CHAIN SPROCKET COMP., STARTING (41T)

1 1 1 1 1 1

6 7 8 9 10

28117-KFL-850 28120-179-710 28125-179-710 28126-253-030 28128-179-710

PLATE, STARTING SPROCKET SETTING OUTER, STARTING CLUTCH SPRING, STARTING CLUTCH ROLLER CAP, STARTING CLUTCH ROLLER SPRING PLATE, STARTING CLUTCH SIDE

1 1 3 3 1

11 12

90464-GB2-701 91005-GB2-701 91005-GB2-702 91101-179-710 91102-179-711 91201-GB4-691 91201-GB4-692

CIRCLIP, INTERNAL, 23 BEARING, NEEDLE, 19X23X13 (NTN) BEARING, NEEDLE, 19X23X13 (NSK) ROLLER, 10X10 ROLLER, 5X11.8 OIL SEAL, 30X42X4.5 (NOK) OIL SEAL, 30X42X4.5 (ARAI)

2 1 1 3 1 1 1

91202-GB4-692 91301-035-003 91317-171-003 93600-06016-0A 96001-06010-00

OIL SEAL, 18.9X28X5 (ARAI) O-RING, 107X2 (ARAI) O-RING, 6X1.7 (ARAI) SCREW, FLAT, 6X16 BOLT, FLANGE, 6X10

1 1 2 5 1

13 14 15 16 17 18 19 20

Description

QTY ANF100 / ANF100D

No.

Notes

E - 13 Starting Motor

2 Service item 1 2 3 5 6 9

F.R.T.

MOTOR, STARTING............................... TERMINAL, BRUSH(STARTER)............ SPROCKET, STARTER DRIVE.............. GASKET, STARTER MOTOR................. MOTOR UNIT, STARTING...................... SUB HARNESS, STARTER....................

0.8 1.0 0.8 0.9 0.9 0.5

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

31200-KTL-690 31201-187-701 31202-GB2-700 31204-187-701 31205-GB4-701

MOTOR ASSY., STARTING BRUSH SET SPROCKET (12T) SPRING, BRUSH PACKING

1 1 1 2 1

6 7 8 9 10

31208-GB4-701 31211-GB4-701 31213-GB4-701 32410-KTL-691 91308-GB4-701

MOTOR COMP. (MITSUBA) CASE A, FR. GEAR COMP., DRIVEN (MITSUBA) SUB HARNESS A O-RING A

1 1 1 1 1

11 12 13 14 15

91309-GB2-701 91309-GES-003 93892-04006-08 93892-05030-08 96001-06045-00

O-RING B CIRCLIP SCREW-WASHER, 4X6 SCREW-WASHER, 5X30 BOLT, FLANGE, 6X45

1 1 1 4 3

Notes

E - 14 Crankcase

2 Service item 1

F.R.T.

CRANKCASE :RIGHT............................. .INCLUDES: Engine removal and installation CRANKCASE :BOTH.............................. .INCLUDES: Engine removal and installation GASKET, CRANKCASE.......................... .INCLUDES: Engine removal and installation CRANKCASE :LEFT................................ .INCLUDES: Engine removal and installation CRANKCASE :BOTH.............................. .INCLUDES: Engine removal and installation

4.5

5.0

3.9

4.6

5.0

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

11100-KEV-880 11191-KFM-900 11200-KFM-902 15761-KTL-690 16236-KFV-M20

CRANKCASE COMP., R. GASKET, CRANKCASE CRANKCASE COMP., L. TUBE, BREATHER CLAMP, OVER FLOW TUBE

1 1 1 1 1

6 7 8 9 10

90031-KFM-900 90032-KFM-900 90407-259-000 90703-HC4-000 92800-12000

BOLT A, STUD, 6X199.5X7 BOLT B, STUD, 6X207.5X7 PACKING, DRAIN COCK, 12.5X20 DOWEL PIN, 10X14 BOLT, DRAIN PLUG, 12MM

2 2 1 2 1

11 12 13 14

95002-50000 96001-06050-00 96001-06060-00 96001-06065-00

CLIP, TUBE (C9) BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X65

2 1 2 4

Notes

E - 15 Crankshaft / Piston

2 Service item 2

4 9 11

F.R.T.

CRANKSHAFT........................................ .INCLUDES: Engine removal and installation RING, PISTON AND/OR PISTON (ONE) SPROCKET, TIMING.............................. BEARING, CRANKSHAFT :LEFT........... .INCLUDES: Engine removal and installation .INCLUDES: Timing sprocket

4.3

No. 1 2 3

Description

QTY ANF100 / ANF100D

06381-KFM-900 13000-KTL-740 13011-KFL-851 13011-KFL-852 13012-KFL-851 13012-KFL-852 13013-KFL-851 13013-KFL-852 13014-KFL-851 13014-KFL-852 13015-KFL-851 13015-KFL-852 13101-KFV-951 13102-KFV-951 13103-KFV-951 13104-KFV-951 13105-KFV-951 13111-087-000

ROD KIT, CONNECTING CRANKSHAFT COMP. RING SET, PISTON (STD.) (RIKEN) RING SET, PISTON (STD.) (TEIKOKU) RING SET, PISTON (0.25) (RIKEN) RING SET, PISTON (0.25) (TEIKOKU) RING SET, PISTON (0.50) (RIKEN) RING SET, PISTON (0.50) (TEIKOKU) RING SET, PISTON (0.75) (RIKEN) RING SET, PISTON (0.75) (TEIKOKU) RING SET, PISTON (1.00) (RIKEN) RING SET, PISTON (1.00) (TEIKOKU) PISTON (STD.) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON

6 7 8 9 10

13115-GN5-910 13310-KTL-740 13321-KTL-740 14311-KFL-850 90741-003-010

CLIP, PISTON PIN, 13MM CRANKSHAFT COMP., R. CRANKSHAFT, L. SPROCKET, TIMING KEY, WOODRUFF, 4MM

2 1 1 1 1

91001-GF6-004

BEARING, RADIAL BALL, 6304

1.5 4.2 4.5

BEARING, CRANKSHAFT :RIGHT......... 4.3 .INCLUDES: Engine removal and BEARING, CRANKSHAFT :BOTH.......... 4.8 .INCLUDES: Engine removal and installation .INCLUDES: Timing sprocket

Part Number

Notes

1 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) 1

E - 16 Transmission

2 1

11 24

No.

MAINSHAFT, TRANSMISSION............... 4.1 .INCLUDES: Engine removal and installation .Replace countershaft add 0.2 COUNTERSHAFT, TRANSMISSION....... 4.1 .INCLUDES: Engine removal and installation .Replace mainshaft add 0.2 SPROCKET, DRIVE................................. 0.2

1 2 3 4 5

23211-KFM-902 23221-KFL-860 23421-KEV-901 23422-GB4-770 23431-KEV-911

MAINSHAFT (12T) SHAFT, COUNTER GEAR, COUNTERSHAFT LOW (34T) BUSH, 20X9 GEAR, MAINSHAFT SECOND (17T)

1 1 1 1 1

6 7 8 9 10

23441-KEV-901 23451-KFL-852 23461-GK4-763 23471-KEV-750 23481-GB4-771

GEAR, COUNTERSHAFT SECOND (29T) GEAR, MAINSHAFT THIRD (21T) GEAR, COUNTERSHAFT THIRD (26T) GEAR, MAINSHAFT FOURTH (24T) GEAR, COUNTERSHAFT FOURTH (23T)

1 1 1 1 1

11 12 13 14 15

23801-GF6-002 23802-GN5-910 23911-GB4-770 24305-GB4-770 24306-GB4-770

SPROCKET, DRIVE (14T) PLATE, FIXING COLLAR SPRING PLATE, GEARSHIFT DRUM LOCK

1 1 1 1 1

16 17 18 19 20

90452-GB4-770 90461-GB4-770 90461-035-000 90461-459-010 90601-001-000

WASHER, THRUST, 17MM WASHER, SPLINE, 20X1.2 WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM CIRCLIP, EXTERNAL, 17MM

1 1 2 2 2

BEARING, MAINSHAFT :LEFT................ 4.1 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT :BOTH............... 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL .......................... 4.5 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :RIGHT.... 4.1 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH..... 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL.......................... 4.5 .INCLUDES: Engine removal and installation

Part Number

Description

QTY ANF100 / ANF100D

F.R.T.

Service item

Notes

E - 16 Transmission

2 F.R.T.

No.

BEARING, MAINSHAFT :RIGHT............ 4.1 .INCLUDES: Engine removal and installation

21 22

BEARING, MAINSHAFT :BOTH............ 4.3 .INCLUDES: Engine removal and installation

Service item 26

BEARING, COUNTERSHAFT :LEFT..... 4.1 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH.... 4.3 .INCLUDES: Engine removal and installation

Part Number

Description

QTY ANF100 / ANF100D

23 24 25

90601-459-000 91203-GB5-761 91203-GB5-762 92101-06010-0A 96100-60010-00 96100-62010-00

CIRCLIP, 20MM OIL SEAL, 17X29X5 (NOK) OIL SEAL, 17X29X5 (ARAI) BOLT, HEX., 6X10 BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6201

2 1 1 2 1 1

96100-62030-00

BEARING, RADIAL BALL, 6203

Notes

BEARING, MAINSHAFT AND COUNTERSHAFT :ALL.......................... 4.5 .INCLUDES: Engine removal and installation

E - 17 Gearshift Drum

2 Service item 1

FORK, GEARSHIFT................................. 4.1 .INCLUDES: Engine removal and installation .NOTE: Same time for two units

DRUM, GEARSHIFT................................. .INCLUDES: Engine removal and installation PLATE, GEARSHIFT DRUM STOPPER STOPPER OR SPRING, SHIFT DRUM SPINDLE, GEARSHIFT............................ ARM, GEARSHIFT...................................

6 8 10 11

F.R.T.

4.1

1.1 1.1 1.2 1.2

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

24211-KFM-900 24261-121-742 24263-028-000 2430A-KFM-900 24320-KFL-850

FORK, GEARSHIFT PIN, GEARSHIFT FORK GUIDE CLIP, GEARSHIFT FORK GUIDE PIN DRUM, GEARSHIFT PLATE ASSY., CONTACT

2 2 2 1 1

6 7 8 9 10

24411-GB4-771 24421-200-000 24430-GB4-772 24435-GB4-772 24601-GN5-902

PLATE, GEARSHIFT DRUM STOPPER PIN, GEARSHIFT DRUM ARM COMP., SHIFT DRUM STOPPER SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT

1 4 1 1 1

11 12 13 14 15

24630-GN5-942 24641-041-000 24651-041-000 24652-035-000 90071-171-010

ARM COMP., GEARSHIFT SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING BOLT, KNOCK, 6MM

1 1 1 1 1

16 17 18 19 20

91208-KB4-671 94305-20062 96220-30085 96220-40100 96700-06016-10

OIL SEAL, 11.6X24X10 (ARAI) PIN, SPRING, 2X6 ROLLER, 3X8.5 ROLLER, 4X10 BOLT, SOCKET, 6X16

1 1 2 1 1

Notes

E - 18 Kick Starter Spindle

2 Service item

F.R.T.

PINION, KICK STARTER........................ 4.0 .INCLUDES: Engine removal and installation

SPINDLE, KICK STARTER..................... 4.0 .INCLUDES: Engine removal and installation SPRING, KICK STARTER RETURN....... 1.1

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

28211-178-000 28221-178-000 28251-KEV-900 28262-041-731 28271-121-690

PINION, KICK STARTER (22T) RATCHET, STARTER DRIVE SPINDLE, KICK STARTER RETAINER, KICK SPRING SPRING, STARTER PINION FRICTION

1 1 1 1 1

6 7 8 9 10

28281-035-003 90452-115-000 90454-107-000 90605-200-000 94510-16000

SPRING, KICK STARTER (NIPPON HATSUJO) WASHER, 17MM WASHER, THRUST, 20MM SET RING, 20MM CIRCLIP, EXTERNAL, 16MM

1 1 1 2 1

Notes

E - 19 Carburetor

2 Service item

F.R.T.

2 3 4 5

NEEDLE, JET......................................... FLOAT OR FLOAT VALVE..................... TOP SET, CARBURETOR..................... CHAMBER, FLOAT................................

0.8 0.6 0.4 0.5

7 12 15 25 33

0.5 0.2 0.7 0.3 0.6

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

16010-KRS-601 16012-KTL-851 16013-KEV-900 16014-KTL-741 16015-KTL-741

GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT

1 1 1 1 1

6 7 8 9 10

16016-KTL-691 16022-KFM-901 16028-KFM-901 16037-KRS-601 16040-KEV-900

SCREW SET VALVE SET, THROTTLE SCREW SET PLATE SET, VALVE GASKET SET

1 1 1 1 1

11 12 13 14 15

16041-GB5-D30 16048-KPH-901 16075-GHB-B40 16075-GHB-640 16100-KTL-691

NUT SET, SQUARE VALVE SET, AIR CUT O-RING, 2.4X25 O-RING, 1.3X4.3 CARBURETOR ASSY. (PB5JD A)

1 1 1 2 1

16 17 18 19 20

16118-KTL-741 16148-141-881 16155-KRS-861 16163-GBG-960 16165-KTL-741

CAP, CABLE SEALING CAP, CHOKE DUST VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET

1 1 1 1 1

Notes

E - 19 Carburetor

2 Service item

F.R.T.

No.

Part Number

Description

QTY ANF100 / ANF100D

21 22 23 24 25

16175-GB0-911 16176-GB0-911 16199-KTL-741 16199-428-771 16951-KPW-901

CUP, FUEL STRAINER SCREEN, FUEL STRAINER TUBE, AIR VENT TUBE, OVERFLOW BODY SET, COCK

1 1 1 1 1

26 27 28 29 30

16963-KPW-901 93892-03012-18 93892-04010-18 93892-04018-18 93892-05010-18

LEVER SET, COCK SCREW-WASHER, 3X12 SCREW-WASHER, 4X10 SCREW-WASHER, 4X18 SCREW-WASHER, 5X10

1 2 2 2 1

31 32 33 34

95002-02089 95002-02659 99101-KRL-0720 99103-KFM-0420

CLIP, TUBE (B8) CLIP, TUBE (B6.5) JET, MAIN, #72 JET, SLOW, #42

1 1 1 1

Notes

F-1 Headlight

Service item

F.R.T.

1 HEADLIGHT UNIT.................................. 0.4 3 SOCKET, HEADLIGHT........................... 0.3 4 BULB, HEADLIGHT................................ 0.3 .NOTE: Same time for two units

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

33110-KTL-690 33118-KTL-741 33130-KTL-690 34901-GT4-003 34908-GA7-701

HEADLIGHT UNIT BRACKET, HEADLIGHT SOCKET COMP., HEADLIGHT BULB, HEADLIGHT (12V 30/30W) (STANLEY) BULB, WEDGE BASE (T10) (12V 3.4W)

1 2 1 1 1

6 7

90101-GJ6-000 93903-34380

BOLT, ADJUSTING SCREW, TAPPING, 4X12

1 2

Notes

F-2 Meter

Service item 1 3 4

F.R.T.

HEADLIGHT UNIT.................................. 0.4 SOCKET, HEADLIGHT........................... 0.3 BULB, HEADLIGHT................................ 0.3 .NOTE: Same time for two units

Part Number

1 2 3

34908-GA7-701 34908-MB9-871 37200-KTL-690 37200-KTL-700 37210-KTL-691 37211-KTL-691

BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (12V 1.7W) SPEEDOMETER ASSY. SPEEDOMETER ASSY. SPEEDOMETER COMP. LENS

2 8 1 1 1 1

-------------

DRUM BRAKE DISK BRAKE

CASE ASSY. HOLDER, WINKER RELAY SOCKET COMP. SOCKET COMP. PLATE ASSY., REFLECTING SCREW-WASHER, 3X22

1 1 1 1 1 3

-------------

DRUM BRAKE DISK BRAKE

9 10

37212-KTL-691 37213-KPW-901 37224-KTL-691 37224-KTL-701 37302-KTL-741 37305-KE5-008

11 12 13 14 15

38301-GBG-911 38306-KK4-000 44830-KTL-690 44831-KPH-650 90035-166-008

RELAY COMP., WINKER SUSPENSION, WINKER RELAY (MITSUBA) CABLE COMP., SPEEDOMETER CABLE, INNER SCREW-WASHER, SPECIAL, 4X10

1 1 1 1 2

16 17

90101-KY6-008 91352-671-003 91352-671-004 93903-25310

SCREW, TAPPING, 3X14 O-RING, 8.5X1.5 (ARAI) O-RING, 8.5X1.5 (NOK) SCREW, TAPPING, 5X16

1 1 1 2

4 5 6 7 8

Description

QTY ANF100 / ANF100D

No.

Notes

F-3 Handle Lever / Cable

Service item

1 2 3 5 6 7 8 10 11

F.R.T.

CABLE, THROTTLE.............................. CABLE, CHOKE.................................... LEVER, CHOKE :HANDLE SIDE.......... SWITCH, FRONT STOP........................ CABLE, FRONT BRAKE........................ GRIP, THROTTLE.................................. GRIP, HANDLE :LEFT............................ HOUSING, THROTTLE......................... LEVER, HANDLE :RIGHT...................... LEVER, HANDLE :BOTH.......................

0.6 0.4 0.1 0.4 0.5 0.4 0.1 0.4 0.3 0.4

Description

QTY ANF100 / ANF100D

No.

Part Number

Notes

1 2 3 4 5

17910-KTL-690 17950-KFL-D00 17961-KFM-900 17962-KTM-850 35340-KPH-900

CABLE COMP., THROTTLE CABLE COMP., CHOKE LEVER, CHOKE STOPPER, CABLE SWITCH ASSY., FR. STOP

1 1 1 1 1

1 1 1 1 -

6 7 8 9 10

45450-KPH-670 53140-KPH-970 53166-KFL-D20 53167-KFM-900 53168-KFM-900

CABLE COMP., FR. BRAKE GRIP COMP., THROTTLE GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE

1 1 1 1 1

1 1 1 1

DRUM BRAKE

11 12 13 14 15

53175-KET-920 88113-KET-900 88110-KTL-690 88120-KTL-690 90115-KRS-690

LEVER, R. STEERING HANDLE CAP, LOCK NUT MIRROR COMP., R. MIRROR COMP., L. BOLT, HANDLE LEVER PIVOT

1 2 1 1 1

2 1 1 -

DRUM BRAKE

16 17 18 19 20

90314-KFM-900 90314-KRS-690 90442-147-000 93500-05010-0G 93500-05012-0G

NUT, LOCK NUT, LOCK WASHER, WAVE SCREW, PAN, 5X10 SCREW, PAN, 5X12

1 1 1 1 1

21 22 23

93500-05025-0G 94001-05000-0S 94103-05700

SCREW, PAN, 5X25 NUT, HEX., 5MM WASHER, PLAIN, 5MM

1 1 1

1 1

DRUM BRAKE

F-4 Fr. Brake Master Cylinder

Service item 1 2 6 10 12 13

F.R.T.

SWITCH, FRONT STOP......................... HOSE, FRONT BRAKE......................... .INCLUDES: Bleed brakes CYLINDER, FRONT BRAKE MASTER .INCLUDES: Bleed brakes DIAPHRAGM, FRONT BRAKE MASTER CYLINDER............................................. PISTON SET, FRONT BRAKE MASTER .INCLUDES: Bleed brakes LEVER, HANDLE :RIGHT...................... LEVER, HANDLE :BOTH.......................

0.3 0.7 0.7

0.1 0.7 0.3 0.4

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

35340-MA5-671 45126-KTM-851 45156-KTL-750 45157-KAN-850 45504-410-003

SWITCH ASSY., FR. STOP HOSE COMP., FR. BRAKE CLAMPER, BRAKE HOSE CLAMPER B, BRAKE HOSE BOOT COMP.

1 1 1 1 1

6 7 8 9 10

45500-KPH-880 45512-MA6-006 45513-GW0-911 45517-GW0-751 45520-GW0-911

CYLINDER SUB ASSY., FR. BRAKE MASTER PROTECTOR CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGM

1 1 1 1 1

11 12 13 14 15

45521-GW0-752 45530-471-831 53175-KET-921 90102-KGH-900 90114-KGH-900

PLATE, DIAPHRAGM CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, FLANGE, 6X10 BOLT, HANDLE LEVER PIVOT

1 1 1 1 1

16 17 18 19 20

90145-KM3-751 90545-300-000 90651-MA5-671 93600-04012-1G 93893-04012-17

BOLT, OIL, 10X22 (SAGA) WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4X12 SCREW-WASHER, 4X12

2 4 1 2 1

21 22

94050-06000 95701-06022-07

NUT, FLANGE, 6MM BOLT, FLANGE, 6X22

1 2

Notes

F-5 Handle Pipe / Handle Cover / Switch

Service item

1 2 3 4 5 6 7

11 12

SWITCH, LIGHTING SWITCH, STARTER SWITCH, DIMMER SWITCH, HORN SWITCH, WINKER PIPE, STEERING HANDLE WEIGHT B, HANDLE :LEFT WEIGHT B, HANDLE :RIGHT WEIGHT B, HANDLE :BOTH COVER, HANDLE :REAR COVER, HANDLE :BOTH COVER, HANDLE :FRONT COVER, HANDLE :BOTH

F.R.T. 0.4 0.4 0.4 0.4 0.4 0.9 0.2 0.2 0.4 0.6 0.8 0.5 0.8

Part Number

1 2 3 4 5

35150-KPH-880 35160-KPH-881 35170-KPH-651 35180-KPH-881 35200-KPH-901

SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING SWITCH UNIT, DIMMER SWITCH UNIT, HORN SWITCH UNIT, WINKER

1 1 1 1 1

53100-KTL-740 53100-KTL-750 53104-KPH-950 53105-KPH-950 53106-KR3-000 53108-KR3-770

PIPE COMP., STEERING HANDLE PIPE COMP., STEERING HANDLE WEIGHT B, STEERING HANDLE WEIGHT A, STEERING HANDLE RUBBER A, HANDLE WEIGHT RING, HANDLE WEIGHT SNAP

1 1 2 2 4 2

53206-KTL-690 53205-KTL-690FMB 53205-KTL-690FMH 53205-KTL-690FMT 53205-KTL-700FMB 64521-MN5-000 90103-KPH-720 90106-GN5-900

COVER, RR. HANDLE COVER SET, HANDLE FR. (WL) .......*NH1* BLACK *NH131M* .............. STARLIGHT SILVER METALLIC *PB314P* ............................ PEARL TWISTER BLUE *NH1* ............................................................ BLACK NUT, CLIP, 4MM BOLT, FR. HANDLE COVER BOLT, FLANGE, 10X50

1 1 1 1 1 6 1 1

7 8 9 10 11 12

13 14 15

Description

QTY ANF100 / ANF100D

No.

Notes

-------------

DRUM BRAKE DISK BRAKE

-------------------------

DRUM BRAKE DRUM BRAKE DRUM BRAKE DISK BRAKE

F-5 Handle Pipe / Handle cover / Switch

Service item 1 2 3 4 5 6 7

11 12

F.R.T.

SWITCH, LIGHTING.............................. SWITCH, STARTER.............................. SWITCH, DIMMER................................ SWITCH, HORN.................................... SWITCH, WINKER................................ PIPE, STEERING HANDLE.................. WEIGHT B, HANDLE :LEFT.................. WEIGHT B, HANDLE :RIGHT................ WEIGHT B, HANDLE :BOTH................. COVER, HANDLE :REAR...................... COVER, HANDLE :BOTH...................... COVER, HANDLE :FRONT.................... COVER, HANDLE :BOTH......................

0.4 0.4 0.4 0.4 0.4 0.9 0.2 0.2 0.4 0.6 0.8 0.5 0.8

Description

QTY ANF100 / ANF100D

No.

Part Number

16 17 18 19 20

90191-KPP-900 90304-KGH-901 90501-KPH-880 90505-KPH-880 91509-GE2-760

SCREW, OVAL, 6X50 NUT, U, 10MM COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING SCREW, PAN, 5X11.5

2 1 1 1 1

21 22 23

93891-04016-07 93891-04020-07 93903-34380

SCREW-WASHER, 4X16 SCREW-WASHER, 4X20 SCREW, TAPPING, 4X12

2 4 2

Notes

F-6 Steering Stem

Service item

RACE, STEERING BALL :UPPER.......... 1.2 RACE, STEERING BALL :BOTH............ 1.2

RACE, STEERING BALL :LOWER......... 1.2 RACE, STEERING BALL :BOTH............ 1.2

6 7 10 11

F.R.T.

RACE, STEERING TOP CONE.............. RACE, STEERING BOTTOM CONE...... STEM OR SHAFT ASSY., STEERING.... THREAD, STEERING HEAD TOP..........

0.6 1.3 1.2 0.6

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

06530-GBG-B20 06531-GBG-B20 50301-KPH-720 50302-KPH-720 50306-GN5-900

BALL SET, STEEL, #6X23 BALL SET, STEEL, #6X29 RACE, STEERING TOP BALL RACE, STEERING BOTTOM BALL NUT, STEERING STEM LOCK

1 1 1 1 1

6 7 8 9 10

53211-KPH-720 53212-KPH-720 53214-GN5-900 53216-GN5-830 53200-KTM-850

RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD WASHER, STEERING STEM NUT STEM SUB ASSY., STEERING

1 1 1 1 1

11 12

53220-GN5-900 95801-10045-00

THREAD COMP., STEERING HEAD TOP BOLT, FLANGE, 10X45

1 4

Notes

F-7 Front Fender

Service item 2 3

FENDER A, FRONT .NOTE: Same time for two units FENDER B, FRONT .NOTE: Same time for two units

F.R.T. 0.3 0.3

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

45465-KTL-740 61100-KTL-690FMB 61200-KTL-690 81312-KPH-900 84601-HA7-670

GUIDE, FR. BRAKE CABLE FENDER A, FR. *NH1* BLACK FENDER B, FR. COLLAR, FR. FENDER NUT, FENDER SETTING

1 1 1 2 1

6 7 8 9

90503-KBP-900 96001-06014-00 96001-06016-00 96001-06025-00

COLLAR, MAIN SIDE COVER BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X25

3 2 2 1

Notes

F-8 Front Fork

Service item

1 2

5 12

13 14

F.R.T.

FORK ASSY., FRONT :RIGHT................ FORK ASSY., FRONT :BOTH................. SPRING, FRONT FORK :LEFT.............. SPRING, FRONT FORK :RIGHT............ SPRING, FRONT FORK :BOTH............. PIPE, FRONT FORK :LEFT.................... PIPE, FRONT FORK :RIGHT.................. PIPE, FRONT FORK :BOTH...................

0.5 0.7 0.7 0.7 1.0 0.8 0.8 1.3

CASE, BOTTOM :RIGHT........................ CASE, BOTTOM :BOTH......................... SEAL SET, FRONT FORK :LEFT............ SEAL SET, FRONT FORK :RIGHT......... SEAL SET, FRONT FORK :BOTH......... FORK ASSY., FRONT :LEFT.................. FORK ASSY., FRONT :BOTH................ CASE, BOTTOM :LEFT.......................... CASE, BOTTOM :BOTH........................

0.9 1.5 0.8 0.8 1.3 0.5 0.7 0.9 1.5

Part Number

51400-KTM-850 51400-KTM-860 51401-KPH-881 51410-KTM-881 51412-GN5-901 51420-KPH-881 51420-KPH-891

FORK ASSY., R. FR. FORK ASSY., R. FR. SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND CASE, R. FR. BOTTOM CASE, R. FR. BOTTOM

1 ------1 -----2 2 2 1 ------1 -------

6 7 8 9 10

51425-GN5-901 51437-KGH-901 51454-KEV-881 51456-KPH-901 51466-065-901

DUST SEAL RING, PISTON SEAT B, SPRING RING, STOPPER RING, OIL SEAL STOPPER

2 2 2 2 2

11 12 13

51470-KPH-901 51490-KGH-901 51500-KTL-700 51500-KTM-860 51520-KPH-891 51520-KTL-700 90116-KV3-701

PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR. FORK ASSY., L. FR. CASE, L. FR. BOTTOM CASE, L. FR. BOTTOM BOLT, SOCKET, 8MM

2 2 1 1 1 1 2

16 17

90544-283-000 91356-GM0-003

WASHER, SPECIAL, 8MM O-RING

2 2

2 3 4 5

Description

QTY ANF100 / ANF100D

No.

-------------------------

Notes DISK BRAKE DRUM BRAKE

DISK BRAKE DRUM BRAKE

DISK BRAKE DRUM BRAKE DRUM BRAKE DISK BRAKE

F-9 Front Brake Panel

Service item 1 2 3 5 9

F.R.T.

SHOE(PAD) SET, BRAKE :FRONT........ CAM, BRAKE :FRONT........................... GEAR, SPEEDOMETER....................... PANEL, FRONT BRAKE........................ ARM, BRAKE :FRONT...........................

0.3 0.4 0.3 0.4 0.1

No.

Part Number

1 2 3 4 5

06430-KPH-900 43141-KTM-850 44806-KFM-901 44809-KFM-900 45010-KPW-900

Description

QTY ANF100 / ANF100D

SHOE SET, BRAKE CAM, RR. BRAKE GEAR, SPEEDOMETER WASHER, SPEEDOMETER GEAR PANEL SUB COMP., FR. BRAKE *NH255M* SHIMMER SILVER METALLIC

1 1 1 1

-----

6 7 8 9 10

45133-028-000 45134-250-000 45145-KTM-860 45410-KTM-860 45435-121-010

SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM INDICATOR, FR. BRAKE ARM, FR. BRAKE SPRING, FR. BRAKE ARM RETURN

2 1 1 1 1

------

11 12 13 14 15

91251-KFM-901 94050-06000 95015-32001 95015-42000 95701-06028-00

OIL SEAL, 42X54X7 NUT, FLANGE, 6MM JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING BOLT, FLANGE, 6X28

1 1 1 1 1

------

Notes

F - 10 Front Brake Caliper

Service item

2 5 13 14

F.R.T.

SHOE(PAD) SET, BRAKE :FRONT........ PISTON, FRONT BRAKE CALIPER...... .INCLUDES: Bleed brakes CALIPER, FRONT BRAKE..................... .INCLUDES: Bleed brakes BRACKET, FRONT CALIPER.................

0.1 0.5 0.4

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

06451-GE2-405 06455-KW6-843 43352-568-003 43353-461-771 45107-MN5-006

SEAL SET, PISTON PAD SET, FR. SCREW, BLEEDER (NISSIN) CAP, BLEEDER PISTON

------

2 1 1 1 2

6 7 8 9 10

45108-ML4-006 45131-GZ0-006 45132-166-016 45133-MA3-006 45203-MG3-016

SPRING, PAD BOLT, PIN BOOT, PIN BUSH (NISSIN) BOOT B PLUG, PIN

------

1 1 1 1 2

11 12 13 14 15

45215-KA3-732 45216-166-006 45200-KPH-882 45290-KEV-651 90131-KPH-880

PIN, HANGER WASHER, WAVE CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) BRACKET SUB ASSY., R. FR. CALIPER BOLT, TORX, 8X25

------

2 1 1 1 2

0.2

Notes

F - 11 Front Wheel (Drum)

Service item 1 4 5 6 7 8 12

F.R.T.

AXLE, FRONT WHEEL......................... HUB, FRONT WHEEL.......................... FRONT WHEEL.................................... RIM, WHEEL :FRONT........................... FRONT TIRE(ONE).............................. TUBE, FRONT TIRE(ONE)................... BEARING, FRONT WHEEL(ONE)....... .Replace 1 bearing add 0.1

0.2 2.3 0.7 2.2 0.7 0.7 0.4

No.

Part Number

1 2 3 4

44301-KPH-900 44311-KPH-900 44620-400-000 44601-KPH-900

44650-KPH-890ZB

Description AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE HUB SUB ASSY., FR. *NH255M* SHIMMER SILVER METALLIC WHEEL SUB ASSY., FR. *NH255M* SHIMMER SILVER METALLIC

QTY ANF100 / ANF100D 1 1 1

----

6 7 8 9 10

44701-KPH-880 44711-KTM-850 42712-GBG-881 42713-GBG-881 90306-KGH-901

RIM, FR. WHEEL TIRE, FR. (SRI) (70/90-17 M/C 38P) TUBE, TIRE (80/90-17) FLAP, TIRE NUT, U, 12MM

1 1 1 1 1

------

11 12 13

91251-KPH-901 HB6201 111-160

DUST SEAL, 21X37X7 BEARING, RADIAL BALL, 6201U SPOKE SET , 11X160

1 2 36

----

Notes

F - 11 - 1 Front Wheel ( Disk )

Service item

1 4 5 7 8 9 14 19

F.R.T.

AXLE, FRONT WHEEL ......................... HUB, FRONT WHEEL........................... FRONT WHEEL..................................... RIM, WHEEL :FRONT............................ FRONT TIRE(ONE)............................... TUBE, FRONT TIRE(ONE)................... GEARBOX ASSY., SPEEDOMETER.... DISC, FRONT BRAKE.......................... BEARING, FRONT WHEEL(ONE)........ .Replace 1 bearing add 0.1

0.2 2.3 0.8 2.2 0.7 0.7 0.2 0.3 0.4

No.

Part Number

1 2 3 4

44301-KPH-900 44311-KPH-900 44620-KPH-650 44601-KPH-650

44650-KTL-700ZA

QTY ANF100 / ANF100D

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE HUB SUB ASSY., FR. *NH255M* SHIMMER SILVER METALLIC WHEEL SUB ASSY., FR. *NH255M* SHIMMER SILVER METALLIC

----

1 1 1

6 7 8 9 10

44680-166-000 44701-KPH-880 44711-KTM-850 22517-250-170000 44713-KTM-850

RETAINER, GEAR BOX RIM, FR. WHEEL TIRE, FR. (SRI) (70/90-17 M/C 38P) TUBE, TIRE (SRI) (70/90-17) FLAP, TIRE (SRI) (17X1.40)

------

1 1 1 1 1

11 12 13 14

44800-KPH-651 44806-KGH-901 44809-KFM-900 45251-KTM-850 45251-KTL-702 90105-KGH-900

BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE DISK, FR. BRAKE BOLT, BRAKE DISK, 8X24

-------

1 1 1 1 1 4

Description

Notes

F - 11 - 1 Front Wheel ( Disk )

Service item

F.R.T.

No. 16 17 18

Part Number

Description

QTY ANF100 / ANF100D

19 20

90306-KGH-901 91251-KPH-901 91258-KGH-902 91258-410-013 96140-62010-10 96140-63010-10

NUT, U, 12MM DUST SEAL, 21X37X7 DUST SEAL, 40X50X5 (NOK) DUST SEAL, 40X50X5 (ARAI) BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6301U

-------

1 1 1 1 1 1

1110-159NS

SPOKE SET (A11X183.5)

Notes

F - 12 Rear Brake Panel

Service item

1 3 5 7

F.R.T.

SHOE(PAD) SET, BRAKE :REAR.......... AXLE, REAR WHEEL............................. PANEL, REAR BRAKE........................... ARM, BRAKE :REAR..............................

0.4 0.3 0.5 0.1

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

43125-KPH-903 40543-KEV-900 42301-KPG-900 42313-GBG-B20 43100-KPH-700

SHOE SET, BRAKE ADJUSTER, R. CHAIN AXLE, RR. WHEEL COLLAR, RR. BRAKE PANEL SIDE PANEL COMP., RR. BRAKE *NH255M*.......SHIMMER SILVER METALLIC

1 1 1 1

6 7 8 9 10

43141-KTM-850 43410-KPH-900 43434-ME1-670 45133-028-000 45134-250-000

CAM, RR. BRAKE ARM, RR. BRAKE RUBBER, STOPPER ARM SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM

1 1 1 2 1

11 12 13 14 15

45145-KFM-900 90301-KGH-901 90302-KBP-900 90505-425-000 92811-10000

INDICATOR, FR. BRAKE NUT, U, 6MM NUT, SPECIAL, 6MM WASHER, 8MM BOLT A, BRAKE STOPPER

1 1 1 1 1

16 17 18 19

94001-06000-0S 94001-08000-0S 94201-20150 95701-06035-00

NUT, HEX., 6MM NUT, HEX., 8MM PIN, SPLIT, 2.0X15 BOLT, FLANGE, 6X35

1 1 1 1

Notes

F - 13 Rear Wheel

Service item 1 3 4 6 8 9 11 12 13 21 22

F.R.T.

DAMPER, REAR WHEEL...................... SPROCKET, FINAL DRIVEN................. SLEEVE, REAR WHEEL....................... FLANGE ASSY., FINAL DRIVEN........... HUB, REAR WHEEL............................. REAR WHEEL....................................... RIM, WHEEL :REAR............................. REAR TIRE(ONE)................................. TUBE, REAR TIRE(ONE)..................... BEARING, REAR WHEEL(ONE).......... .Replace 1 bearing add......................... BEARING, FINAL DRIVEN FLANGE....

0.3 0.4 0.5 0.4 2.4 0.8 2.3 0.8 0.8 0.5 0.1 0.5

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

41241-KFL-850 40543-KEV-900 41201-KTL-700 42303-KAN-401 42304-KFM-900

DAMPER SET, WHEEL ADJUSTER, R. CHAIN SPROCKET, FINAL DRIVEN (35T) SLEEVE, RR. WHEEL COLLAR, RR. WHEEL SIDE

1 1 1 1 1

6 7 8

42615-KPH-880 42620-KFL-851 42635-KPH-900

1 1

42650-KPH-880

42653-001-004

FLANGE SUB ASSY., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE HUB SUB ASSY., RR. *NH255M* ................... SHIMMER SILVER METALLIC WHEEL SUB ASSY., RR. *NH255M* .................... SHIMMER SILVER METALLIC O-RING, 40.5X3 (NIPPON DUST KEEPER)

11 12 13 14 15

42701-383-701 42711-KTM-850 27517-0000-00000 42713-KTM-850 90128-KFM-900

RIM, RR. WHEEL (1.60x17) TIRE, RR. (80/90-17) TUBE, TIRE (2.75-17) FR135 FLAP, TIRE (17x1.60) BOLT, STUD, 8x19.5

1 1 1 1 4

16 17 18 19 20

90302-KBP-900 90306-KGH-901 90309-357-000 91251-KPH-881 94001-06000-0S

NUT, SPECIAL, 6MM NUT, U, 12MM NUT, HEX., 8MM DUST SEAL, 27x40x4.5 NUT, HEX., 6MM

1 1 4 1 1

Notes

1 1 1

F - 13 Rear Wheel

Service item

F.R.T.

No.

Part Number

21 22 23 24

96140-62010-10 96140-62030-10 96140-63010-10 1110-159NS

Description BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6301U SPOKE SET, 10X159

QTY ANF100 / ANF100D 1 1 1 36

Notes

F - 14 Fuel Tank

Service item 1 2 6

F.R.T.

STRAINER, FUEL................................... 0.5 TANK, FUEL............................................ 0.6 METER, FUEL......................................... 0.2

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

16910-KFM-902 17510-KTM-850 17620-KEV-900 17631-KTL-850 17631-096-701

STRAINER COMP., FUEL TANK COMP., FUEL CAP, FUEL FILLER TUBE, FUEL, 5.3X600 PACKING, FUEL FILLER CAP

1 1 1 1 1

6 7 8 9 10

37010-KTL-740 37801-GA7-700 37802-KTL-740 95001-55040-40 95002-02100

FUEL UNIT SET PACKING, BASE RETAINER, FUEL UNIT TUBE, FUEL, 5.3X40 (95001-55001-60M) CLIP, TUBE (B10)

1 1 1 1 4

95701-06012-00

BOLT, FLANGE, 6X12

Notes

F - 15 Seat

Service item

1 4 5 7 10

F.R.T.

RAIL, GRAB :REAR............................... SEAT :DOUBLE..................................... HINGE, SEAT......................................... CATCH, SEAT :REAR SIDE.................. KEY, SEAT LOCK..................................

0.1 0.1 0.1 0.6 0.5

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

50400-KTL-740 75581-GN8-920 77115-KPH-900 77200-KTL-690 77201-KPH-900

RAIL, RR. GRAB SPRING, LOCK KEY SETTING RUBBER, SEAL SEAT COMP., DOUBLE HINGE, SEAT

1 1 1 1 1

6 7 8 9 10

77214-KPH-900 77230-KTL-740 77234-GN2-000 77236-GW0-000 77240-KTL-691

RUBBER B, SEAT SETTING LOCK COMP., SEAT SPRING, SEAT LOCK WASHER, SEAT LOCK LOCK ASSY., SEAT

4 1 1 1 1

11 12 13 14

90105-KPH-900 94001-06070-0S 95701-06012-00 95701-08020-00

BOLT, SEAT HINGE NUT, HEX., 6MM BOLT, FLANGE, 6X12 BOLT, FLANGE, 8X20

1 2 2 4

Notes

F - 16 Body Cover

Service item 1 2 3 4 5

F.R.T.

COVER, SIDE :RIGHT............................ COVER, SIDE :BOTH............................ COVER, SIDE :LEFT.............................. COVER, SIDE :BOTH............................ COVER, BODY :RIGHT.......................... COVER, BODY :BOTH.......................... COVER, BODY :LEFT............................ COVER, BODY :BOTH.......................... COVER, BODY :REAR..........................

0.5 0.5 0.5 0.5 0.6 0.7 0.6 0.7 0.5

No. 1 2 3 4 5 6 7 8 9 10

Part Number

Description

QTY ANF100 / ANF100D

64325-KTL-690 64330-KTL-690 64410-KTL-690FMB 64420-KTL-690FMB 83510-KTL-690FMB

COVER SET, R. CENTER (WL) *TYPE1* COVER SET, L. CENTER (WL) *TYPE1* COVER R. BODY (WL) BLACK COVER L. BODY (WL) BLACK COVER, TAIL *NH1* BLACK

1 1 1 1 1

90107-KGH-600 90108-KTL-740 90677-KAN-T00 91509-GE2-760 93903-24310

SCREW, 6X12 BOLT, BODY COVER SETTING NUT, CLIP, 5MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 4X12

1 2 1 5 4

Notes

F - 17 Air Cleaner

Service item

1 3 6 7

F.R.T.

ELEMENT, AIR CLEANER..................... CASE, AIR CLEANER............................ COVER, AIR CLEANER CASE.............. TUBE, AIR CLEANER CONNECTING...

0.2 0.5 0.2 0.4

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

17210-KPH-900 17213-KPH-900 17230-KPH-880 17227-HC0-000 17234-KCW-871

ELEMENT COMP., AIR CLEANER SEAL, AIR CLEANER COVER CASE AIR CLEANER TUBE, VINYL, 11X15X45 TUBE, AIR CLEANER DRAIN

1 2 1 1 1

6 7 8 9 10

17231-KPH-900 17253-KTL-740 17255-GN5-900 90116-ME9-000 93500-05020-0A

COVER AIR CLEANER CASE TUBE, AIR CLEANER CONNECTING BAND B, AIR CLEANER CONNECTING TUBE BOLT, FLANGE, 6MM SCREW, PAN, 5X20

1 1 1 2 1

11 12 13

93903-25510 95002-41300-08 95002-80000

SCREW, TAPPING, 5X25 CLAMP, TUBE (D13) CLIP, TUBE (C12)

5 1 1

Notes

F - 18 Exhaust Mufï¬&#x201A;er

Service item 1 2

F.R.T.

GASKET, EXHAUST PIPE..................... 0.3 MUFFLER.............................................. 0.3

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

18291-HB2-900 18350-KTL-690 90207-165-600 94050-08000 94103-08000

GASKET, EX. PIPE MUFFLER COMP., EX. NUT, CAP, 6MM NUT, FLANGE, 8MM WASHER, PLAIN, 8MM

1 1 2 1 1

6 7

95701-08012-00 95701-08045-00

BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X45

1 1

Notes

F - 19 Pedal / Kick Starter Arm

Service item

1 2 4 6 7

F.R.T.

PEDAL, GEAR CHANGE...................... ARM, KICK STARTER.......................... SWITCH, REAR STOP :PEDAL SIDE ROD, REAR BRAKE............................. PEDAL, REAR BRAKE..........................

0.1 0.1 0.7 0.4 0.5

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

24701-KRS-690 28300-KTL-690 28311-342-000 35350-KPH-B31 35357-KCC-900

PEDAL, GEAR CHANGE ARM ASSY., KICK STARTER RUBBER, KICK STARTER SWITCH ASSY., RR. STOP SPRING, STOP SWITCH

1 1 1 1 1

6 7 8 9 10

43451-KTL-690 46500-KTL-740 46513-KBP-900 46514-MK4-000 90601-KAF-003

ROD COMP., RR. BRAKE PEDAL COMP., BRAKE SPRING ASSY., RR. BRAKE RETURN TUBE, BRAKE PEDAL SPRING CLIP, SWITCH COVER

1 1 1 1 1

11 12 13 14 15

92101-06020-0A 92101-06025-0A 94101-05000 94201-20150 95014-73100

BOLT, HEX., 6X20 BOLT, HEX., 6X25 WASHER, PLAIN, 5MM PIN, SPLIT, 2.0X15 SPRING A, BRAKE ROD

1 1 1 1 1

16 17

95015-32001 95015-42000

JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING

1 1

Notes

F - 20 Step

Service item 3 4

7 8 9 10

F.R.T.

BAR, STEP............................................ RUBBER, STEP :LEFT......................... RUBBER, STEP :RIGHT....................... RUBBER, STEP :BOTH........................ BAR, PILLION STEP :RIGHT................ BAR, PILLION STEP :BOTH................. BAR, PILLION STEP :LEFT................... BAR, PILLION STEP :BOTH................. BRACKET, PILLION STEP :RIGHT....... BRACKET, PILLION STEP :BOTH........ BRACKET, PILLION STEP :LEFT.......... BRACKET, PILLION STEP :BOTH........

0.3 0.1 0.1 0.1 0.1 0.2 0.1 0.2 0.3 0.5 0.2 0.5

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

18421-KBA-900 18422-KPH-900 50610-KTL-740 50661-GN8-920 50710-GN5-830

RUBBER, MUFFLER MOUNTING COLLAR, MUFFLER MOUNTING BAR COMP., STEP RUBBER, STEP RUBBER, PILLION STEP

1 1 1 2 2

6 7 8 9 10

50711-GN5-730 507A4-KRS-690 507A3-KRS-690 50715-KTL-740 50716-KTL-740

PLATE, PILLION STEP PILLION STEP L KIT PILLION STEP R KIT HOLDER, R. PILLION STEP HOLDER, L. PILLION STEP

2 1 1 1 1

11 12 13 14 15

94050-10000 94101-06000 94201-16150 95015-83000 95701-08020-00

NUT, FLANGE, 10MM WASHER, PLAIN, 6MM PIN, SPLIT, 1.6X15 PIN C, PILLION STEP BOLT, FLANGE, 8X20

2 2 2 2 5

95701-08025-00

BOLT, FLANGE, 8X25

Notes

F - 21 Stand

Service item

1 5 9 10

F.R.T.

STAND, MAIN........................................ BAR, SIDE STAND................................ SPRING, MAIN STAND......................... SPRING, SIDE STAND..........................

0.5 0.2 0.2 0.1

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

50500-KTM-850 50512-KPH-900 50523-KPH-900 50524-397-000 50530-KTM-850

STAND COMP., MAIN SHAFT, RR. BRAKE PIVOT HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER BAR COMP., SIDE STAND

1 1 1 1 1

6 7 8 9 10

90108-223-000 94002-10000-0S 94201-30250 95014-71402 95014-72102

SCREW, SIDE STAND PIVOT NUT, HEX., 10MM PIN, SPLIT, 3.0x25 SPRING A, MAIN STAND SPRING A, SIDE STAND

1 1 1 1 1

Notes

F - 22 Swingarm

Service item 1 2 4 5 6

F.R.T.

CASE, DRIVE CHAIN............................ CHAIN, DRIVE....................................... ARM, REAR BRAKE STOPPER............ SLIDER, CHAIN..................................... SWINGARM ASSEMBLY.......................

0.1 0.2 0.3 0.3 0.7

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

40510-KTL-850 40530-KTL-690 40531-205-013 43431-KPH-700 52170-KPH-720

CASE, DRIVE CHAIN CHAIN, DRIVE (DAIDO) (DID420DX-104RB) JOINT, DRIVE CHAIN ARM, RR. BRAKE STOPPER SLIDER, CHAIN

1 1 1 1 1

6 7 8 9 10

52100-KTL-690 90121-KTL-740 90503-KEV-880 90513-405-000 90563-KEV-750

SWINGARM ASY, R BOLT, SWINGARM PIVOT COLLAR, FR. FENDER WASHER, 6X9 WASHER, CHAIN CASE SETTING

1 1 1 1 1

11 12 13 14 15

92812-10000 94001-08000-0S 94031-10000 94101-08000 94111-10000

BOLT A, STOPPER ARM NUT, HEX., 8MM NUT, HEX., 10MM WASHER, PLAIN, 8MM WASHER, SPRING, 10MM

1 1 1 1 1

16 17 18

94201-20150 95701-06010-00 96001-06016-00

PIN, SPLIT, 2.0X15 BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X16

1 2 1

Notes

F - 23 Rear Cushion

Service item

F.R.T.

CUSHION ASSY., REAR :LEFT.............. 0.5 CUSHION ASSY., REAR :RIGHT............ 0.5 CUSHION ASSY., REAR :BOTH............. 0.6

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

52400-KTM-850 52485-GA7-003 52485-088-901 52486-GA7-003 94021-10000-0S

CUSHION ASSY., RR. BUSH, RUBBER BUSH, RR. CUSHION RUBBER COLLAR, RUBBER BUSH NUT, CAP, 10MM

2 2 2 4 2

6 7

94101-10000 95801-10035-00

WASHER, PLAIN, 10MM BOLT, FLANGE, 10X35

2 2

Notes

F - 24 Rear Fender

Service item 1

F.R.T.

FENDER, REAR....................................

0.8

No.

Part Number

1 3 4 5

80100-KTL-690 90485-286-000 90677-KAN-T00 95701-06012-08

Description FENDER SET, RR. *TYPE1*(WL) WASHER, 6MM NUT, CLIP, 5MM BOLT, FLANGE, 6X12

QTY ANF100 / ANF100D

Notes

1 2 4 4

F - 25 Front Winker

Service item

2 5 6

F.R.T.

BASE, WINKER :RIGHT FRONT............ BASE, WINKER :BOTH FRONT............. BASE, WINKER :LEFT FRONT.............. BASE, WINKER :BOTH FRONT............. BULB, WINKER :FRONT........................ .NOTE: Same time for two units

0.4 0.5 0.4 0.5 0.3

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

33402-KTL-691 33400-KTL-690 33404-KTL-691 33452-KTL-691 33450-KTL-690

LENS, R. FR. WINKER WINKER ASSY, R FR SEAL, GASKET LENS, L. FR. WINKER WINKER ASSY, L FR

1 1 2 1 1

6 7

34905-KAN-W01 93903-34380

BULB, WINKER (12V 10W) SCREW, TAPPING, 4X12

2 6

Notes

F - 26 Rear Combination Light

Service item 1 6 8 9

F.R.T.

TAILLIGHT UNIT................................... BASE, TAILLIGHT................................. BULB, WINKER :REAR........................ .NOTE: Same time for two units BULB, TAILLIGHT.................................

0.5 0.6 0.1 0.1

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

33700-KTL-690 33701-KTL-741 33701-KTL-741 33703-KTL-741 33705-KW7-900

LIGHT ASSY., RR. COMBINATION LENS, TAILLIGHT LENS, LICENSE LIGHT LENS, R. RR. WINKER RUBBER A, TAILLIGHT MOUNTING

1 1 1 1 3

6 7 8 9 10

33710-KTL-690 33753-KTL-741 34905-KAN-W01 34906-GB6-921 93901-24480

BASE COMP. LENS, L. RR. WINKER BULB, WINKER (12V 10W) BULB, TAILLIGHT (12V 18/5W) SCREW, TAPPING, 4X16

1 1 2 1 2

11 12

94103-06000 95701-06012-00

WASHER, PLAIN, 6MM BOLT, FLANGE, 6X12

2 2

Notes

F - 27 Battery/ Luggage Box

Service item

1 4

F.R.T.

BATTERY................................................ 0.2 BOX, LUGGAGE.................................... 0.7

No.

Part Number

Description

QTY ANF100 / ANF100D

1 2 3 4 5

31500-GBG-FMO 31502-KTL-690 50381-KTL-690 81250-KTL-690 81253-KPH-900

BATTERY GM5Z-3B TUBE, BATTERY BREATHER COVER, BATTERY BOX COMP., LUGGAGE RUBBER, LUGGAGE BOX MOUNTING

1 1 1 1 4

6 7 8 9 10

81255-KTL-690 83642-171-000 90502-KPH-900 90634-KPG-900 96001-06030-00

CUSHION, BATTERY BAG, OWNERS MANUAL COLLAR, 6.2X20 CLIP, BATTERY COVER BOLT, FLANGE, 6X30

1 1 4 1 4

98200-31000

FUSE, BLADE (10A)

Notes

F - 28 Wire Harness

Service item 2 3 5 6 7 9 10

F.R.T.

IGNITION CONTROL MODULE............ COIL, IGNITION.................................... RECTIFIER, REGULATE...................... HARNESS, WIRE.................................. SUB HARNESS, BATTERY................... SWITCH, STARTER MAGNETIC......... HORN(S)...............................................

0.6 0.6 0.6 1.2 0.6 0.3 0.2

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

30401-KTL-690 30410-GN5-832 30500-KTL-740 30700-KPH-881 31600-KRS-971

CUSHION, C.D.I. UNIT C.D.I. UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATE

1 1 1 1 1

6 7 8 9 10

32100-KTL-690 32103-KTL-690 33714-KL3-620 35850-GBG-910 38110-KTL-690

HARNESS, WIRE SUB HARNESS, BATTERY RUBBER, TAILLIGHT BRACKET SWITCH ASSY., STARTER MAGNETIC HORN COMP.(HIGH)

1 1 2 1 1

11 12 13 14 15

38117-KPH-880 93301-05016-0A 94050-06000 95701-06014-00 95701-06020-00

COLLAR, HORN SETTING BOLT, HEX., 5X16 NUT, FLANGE, 6MM BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X20

1 2 2 1 1

98200-31000

FUSE, BLADE (10A)

Notes

F - 29 Frame Body

Service item

1 2 4

KEY SET................................................ SWITCH, COMBINATION & LOCK....... BODY, FRAME...................................... .INCLUDES: Engine removal and installation STAY, FRONT COVER..........................

Part Number

1.1 0.7 5.0

1 2 3

0.3

4 5

35010-KTL-690 35100-KTL-691 35121-KV8-680 35122-KV8-680 50100-KTL-690 64221-KTL-690 64221-KTL-700

KEY SET SWITCH ASSY., COMBINATION & LOCK KEY, BLANK (TYPE 1) (KEY NO. AXX / BXX) KEY, BLANK (TYPE 2) (KEY NO. CXX / DXX) BODY COMP., FRAME STAY, FR. TOP COVER STAY, FR. TOP COVER

1 1 (1) (1) 1 1 ------1 -------

90164-028-000 94030-08000 95301-08100-00 95301-08110-08 95701-08032-00

SCREW, U-LOCK FLAT, 6X12 NUT, HEX., 8MM BOLT, HEX., 8X100 BOLT, HEX., 8X110 BOLT, FLANGE, 8X32

2 2 1 1 2

6 7 8 9 10

Description

QTY ANF100 / ANF100D

No.

F.R.T.

Notes

DRUM BRAKE DISK BRAKE

F - 30 Tools

Service item NOT INFORMATION

F.R.T. -

Description

QTY ANF100 / ANF100D

No.

Part Number

1 2 3 4 5

89102-538-000 89103-538-000 89216-GBG-770 99001-10120 99001-14170

SHAFT, SCREW DRIVER GRIP WRENCH, SPARK PLUG SPANNER, 10X12 SPANNER, 14X17

1 1 1 1 1

6 7

99002-13500 99008-01600

PLIERS, 135 BAG, TOOL, 160MM

1 1

Notes

F - 31 Main Pipe Cover / Leg Shield

Service item

1 2 4 7 8

F.R.T.

COVER, MAIN PIPE SIDE :RIGHT....... OVER, MAIN PIPE SIDE :BOTH.......... COVER, MAIN PIPE SIDE :LEFT......... COVER, MAIN PIPE SIDE :BOTH........ COVER, MAIN PIPE UPPER................ LEGSHIELD :RIGHT............................. LEGSHIELD :BOTH.............................. LEGSHIELD :LEFT................................ LEGSHIELD :BOTH..............................

0.2 0.3 0.2 0.3 0.3 0.2 0.3 0.2 0.3

No.

Part Number

Description

QTY ANF100 / ANF100D

64400-KTL-690FMB 64400-KTL-690FMH 64400-KTL-690FMT 64400-KTL-690FMV

COVER, R M/P SIDE - BLACK COVER, R M/P SIDE - STARLIGHT SILVER METALIK COVER, R M/P SIDE - TWISTER PEARL BLUE COVER, R M/P SIDE - WINNING RED

1 1 1 1

64450-KTL-690FMB 64450-KTL-690FMH 64450-KTL-690FMT 64450-KTL-690FMV

COVER, L M/P SIDE - BLACK COVER, L M/P SIDE - STARLIGHT SILVER METALIK COVER, L M/P SIDE - TWISTER PEARL BLUE COVER, L M/P SIDE - WINNING RED

1 1 1 1

3 4

64311-KTL-740 64320-KTL-690FMB 64320-KTL-690FMH 64320-KTL-690FMT 64320-KTL-690FMV

STAY, LEGSHIELD COVER, M/P UPPER - BLACK COVER, M/P UPPER - STARLIGHT SILVER METALIK COVER, M/P UPPER - TWISTER PEARL BLUE COVER, M/P UPPER - WINNING RED

1 1 1 1 1

6 7

64510-KEV-900 64430-KTL-690FMB 64430-KTL-690FMH 64430-KTL-690FMT 64430-KTL-690FMV

CUSHION, FR. TOP COVER SHIELD, R LEG - BLACK SHIELD, R LEG - STARLIGHT SILVER METALIK SHIELD, R LEG - TWISTER PEARL BLUE SHIELD, R LEG - WINNING RED

2 1 1 1 1

Notes

F - 31 Main Pipe Cover / Leg Shield

Service item

F.R.T.

No.

Part Number

Description

QTY ANF100 / ANF100D

9 10

64440-KTL-690FMB 64440-KTL-690FMH 64440-KTL-690FMT 64440-KTL-690FMV 81110-KTM-850 90104-KPH-900

SHIELD, L LEG - BLACK SHIELD, L LEG - STARLIGHT SILVER METALIK SHIELD, L LEG - TWISTER PEARL BLUE SHIELD, L LEG - WINNING RED BRACKET, FR. NUMBER PLATE SCREW, SPECIAL, 5MM

1 1 1 1 1 3

11 12 13 14 15

90107-KTL-740 90109-KTL-740 90677-KAN-T00 92101-06020-0A 93903-25210

SCREW, COWL SETTING (A) BOLT, FAIRING SETTING NUT, CLIP, 5MM BOLT, HEX., 6X20 SCREW, TAPPING, 5X12

2 2 2 2 8

16 17

94103-06000 95701-06028-00

WASHER, PLAIN, 6MM BOLT, FLANGE, 6X28

2 2

Notes

F - 32 Caution Label

Service item

NOT INFORMATION

F.R.T. -

No. 1 2 3 4 5

Part Number 87505-KTM-850 87506-KPH-880 87507-KTL-690 87513-KPH-880ZB 87560-KPH-880ZA

Description LABEL, TIRE MARK, BATTERY CAUTION LABEL, DRIVE CHAIN LABEL, ENGINE STARTER *TWHITE* WHITE MARK, DRIVE CAUTION *TWHITE* WHITE

QTY ANF100 / ANF100D 1 1 1 1 1

Notes

F - 33 Mark / Stripe ( Drum )

Service item NOT INFORMATION

F.R.T. -

No.

Part Number

Description

QTY ANF100 / ANF100D

Notes

87101-KTL-690ZA 87101-KTL-690ZB 87101-KTL-690ZC 87101-KTL-690ZD

STRIPE, R. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4*

1 1 1 1

DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE

87101-KTL-700ZA 87101-KTL-700ZB 87101-KTL-700ZC 87101-KTL-700ZD 87101-KTL-700ZE

STRIPE, R. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5*

1 1 1 1 1

DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE

87102-KTL-690ZA 87102-KTL-690ZB 87102-KTL-690ZC 87102-KTL-690ZD

STRIPE, L. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4*

1 1 1 1

DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE

87102-KTL-700ZA 87102-KTL-700ZB 87102-KTL-700ZC 87102-KTL-700ZD 87102-KTL-700ZE

STRIPE, L. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5*

1 1 1 1 1

DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE

87103-KTL-690ZA 87103-KTL-690ZB 87103-KTL-690ZC 87103-KTL-690ZD

STRIPE, R. MAIN PIPE SIDE *TYPE1* *TYPE2* *TYPE3* *TYPE4*

1 1 1 1

DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE

F - 33 Mark / Stripe ( Drum )

Service item

F.R.T.

No.

Part Number

QTY ANF100 / ANF100D

Description

Notes

87103-KTL-700ZA 87103-KTL-700ZB 87103-KTL-700ZC 87103-KTL-700ZD 87103-KTL-700ZE

STRIPE, R. MAIN PIPE SIDE *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5*

1 1 1 1 1

DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE

87104-KTL-690ZA 87104-KTL-690ZB 87104-KTL-690ZC 87104-KTL-690ZD

STRIPE, L. MAIN PIPE SIDE *TYPE2* *TYPE3* *TYPE4*

*TYPE1*

1 1 1 1

DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE

87104-KTL-700ZA 87104-KTL-700ZB 87104-KTL-700ZC 87104-KTL-700ZD 87104-KTL-700ZE

STRIPE, L. MAIN PIPE SIDE *TYPE2* *TYPE3* *TYPE4* *TYPE5*

*TYPE1*

1 1 1 1 1

DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE

87105-KTL-690ZA

MARK, CENTER COVER *TYPE1*

87107-KTL-690ZA 87107-KTL-690ZB 87107-KTL-690ZC 87107-KTL-690ZD

STRIPE, R. BODY COVER *TYPE1* *TYPE2* *TYPE3* *TYPE4*

1 1 1 1

DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE

F - 33 Mark / Stripe

Service item

F.R.T.

No.

Part Number

87107-KTL-700ZA 87107-KTL-700ZB 87107-KTL-700ZC 87107-KTL-700ZD 87107-KTL-700ZE

STRIPE, R. BODY COVER *TYPE2* *TYPE3* *TYPE4* *TYPE5*

87108-KTL-690ZA 87108-KTL-690ZB 87108-KTL-690ZC 87108-KTL-690ZD

STRIPE, L. BODY COVER *TYPE2* *TYPE3* *TYPE4*

87108-KTL-700ZA 87108-KTL-700ZB 87108-KTL-700ZC 87108-KTL-700ZD 87108-KTL-700ZE 87120-KTL-690ZA 87120-KTL-690ZB 87130-KTL-690ZA 87130-KTL-690ZB 87130-KTL-690ZC 87130-KTL-690ZD 87140-KTL-690ZA

14 15

QTY ANF100 / ANF100D

Description *TYPE1*

Notes

1 1 1 1 1

DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE

*TYPE1*

1 1 1 1

DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE

STRIPE, L. BODY COVER *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5* MARK, HONDA (80MM) *TYPE1* *TYPE2* MARK, HONDA (110MM) *TYPE1* *TYPE2* *TYPE3* *TYPE4* MARK, HONDA (60MM) *TYPE1*

1 1 2 2 2 2 1

1 1 1 1 1

DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE

2 2 2 1

DRUM BRAKE

DISK BRAKE