DOWNLOAD PDF BT Prime Mover OE-35 Electric Order Selector Parts Manual

Page 1

PARTS MANUAL Manual Number 9308 Manual Part Number 300206-003 OE-35 ELECTRIC ORDER SELECTOR Effective Serial Number

239005

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED AUGUST 1993

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OE-35


PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alternation of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulation apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

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AUGUST 1993


GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

FEBRUARY 1993

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UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

3


ALPHABETICAL INDEX NAME

FIG.#

PAGE #

A,B Antenna and Related Parts Mounting Installation Battery Lift Interrupt Installation Brake Cylinder Assembly Brake Foot Pedal Installation

7.8 2.28 3.4 4.4

7.11 2.51 3.5 4.7

C,D Caster Assembly Control Valve Assembly Decals and Parts Assembly

4.13 3.10 0.1

4.25 3.17 0.1

E Emergency Disconnect Contactor Assy. EV-100 LX Power Component Wiring EV-100 LX SCR Contactor Panel EV-100 LX SCR Forward & Rearward Contactor Assy. EV-100 LX SCR Power Steering Contactor Assembly EV-100 LX SCR 1A Contactor Assembly EV-100 LX Contactor Panel Assy. & Related Parts for "E" & "EE" EV-100 LX Dash Display Installation EV-100 LX Electrical Schematic EV-100 LX Electrical Schematic Symbols EV-100 LX TT Electrical Schematic EV-100 LX TT Electrical Schematic Symbols EV-100 LX TX, TT SCR Control Panel

2.14 2.6 2.9 2.10 2.12 2.11 2.8 2.27 2.1 2.2 2.25 2.26 2.7

2.25 2.9 2.15 2.17 2.21 2.19 2.13 2.49 2.1 2.2 2.47 2.48 2.11

F,G,H Feedback Potentiometer and Tachometer Installation Fork Mounting Installation Frame and Load Wheel Installation Frame Steering Control Frame Steering Control and Servo-Motor Installation Handle Control Assembly Hydraulic Schematic Hydraulic Schematic Symbols

7.11 4.5 4.2 4.12 7.10 4.7 2.29 2.30

7.17 4.9 4.3 4.23 7.15 4.13 3.1 3.2

I, J, K, L Lift Platform Mast Rollers and Safety Belt Lift Platform Shielding Assembly Lift Pump Assembly Lift Pump Contactor Assembly Lift Pump, Control Valve and Related Parts Lift Pump and Motor Assembly Lights and Fan Assembly

4.9 4.8 3.9 2.13 3.7 3.8 6.1

4.17 4.15 3.15 2.23 3.11 3.13 6.1

M Mast Steering Control (Part I) Mast Steering Control (Part II) Mast Cable and Related Parts Mast Cable and Related Parts Micro 70 and Related Parts Installation

4.10 4.11 2.4 7.6 7.9

4.19 4.21 2.5 7.7 7.13

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AUGUST 1993


ALPHABETICAL INDEX NAME

FIG.#

PAGE #

N, O, P N.D.C. Main Frame Wiring Harness and Related Parts N.D.C. Platform Wiring Harness and Related Parts Pallet Clamp Installation Platform Hand Rail Installation Power Connector Assembly Power Steering Pump Motor Assembly

7.7 7.5 4.6 4.3 2.15 2.22

7.9 7.5 4.11 4.5 2.27 2.41

S Shielding Assembly Special Tools and Lubrications Steering and Brake Hose Assembly Steering Pump Assembly Steering Pump and Motor Assembly

4.1 10.1 2.31 3.6 3.5

4.1 10.1 3.3 3.9 3.7

T Three Stage Clear View Free Lift Cylinder Assembly Three Stage Clear View Mast Freelift Cylinder Assembly Three Stage Clear View Mast Hydraulic Cylinders & Related Parts Three Stage Clear View Mast Inner Column Assembly Three Stage Clear View Mast Intermediate Cylinder Assembly Three Stage Clear View Mast Outer Column Assembly Three Stage Clear View Mast Staging Cylinder Assembly Transmission Installation Transmission Assembly (Part I) Transmission Assembly (Part II) Two Stage Mast Hydraulic Cylinder and Related Parts Two Stage Mast Inner Column Assembly Two Stage Mast Installation Two Stage Mast Outer Column Assembly Two Stage Staging Cylinder Assembly

3.15 5.7 3.13 5.6 5.5 5.4 3.14 1.1 1.2 1.3 3.11 5.3 5.1 5.2 3.12

3.27 5.13 3.23 5.11 5.9 5.7 3.25 1.1 1.3 1.5 3.19 5.5 5.1 5.3 3.21

U, V, W Wiring Assembly for Cold Storage Wiring Diagram (Part I, Frame) Wiring Diagram (Part II, Platform) 24 Volt Drive Motor Assembly 24 Volt N.D.C. Electrical Schematic 24 Volt N.D.C. Electrical Schematic Symbols 24 Volt Lift Pump Motor Assembly 24 Volt Power Steering Pump Motor Assembly 24 Volt Pump Motor Assembly 36 Volt N.D.C. Electrical Schematic 36 Volt N.D.C. Electrical Schematic Symbols 36 Volt Drive Motor Assembly 36 Volt Pump Motor Assembly 36 Volt Regulator Installation

2.24 2.3 2.5 2.19 7.1 7.2 2.17 2.21 2.16 7.3 7.4 2.20 2.18 7.12

2.45 2.3 2.7 2.35 7.1 7.2 2.31 2.39 2.29 7.3 7.4 2.37 2.33 7.19

X, Y, Z

AUGUST 1993

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5


FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1

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AUGUST 1993


FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 5 5 5 5 5 6 7 8 9 10 11 * * *

49878-00 49975-00 49990-00 29307-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 49384-04 49384-01 26744-00 29287-00 NA NA 29296-01 300206-003 301460-002

AUGUST 1993

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NAME Decal, BT PRIME-MOVER Decal, WARNING Decal, WARNING Decal, switch hole cover Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Decal, BT PRIME-MOVER Decal, BT PRIME-MOVER Decal, WARNING Decal, WARNING Decal, UL CLASS (24 VOLT ONLY) Nameplate Manual, OE-35 Operator's Manual, OE-35 Parts Manual, OE-35 Repair

# FOR ASSY.

UNIT

1 1 2 or 3 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1 1 1 1

0.2


FIGURE # 1.1 TRANSMISSION INSTALLATION

1.1

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AUGUST 1993


FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20

11143-08 11009-06 15677-04 26618-03 11898-07 26379-00 -----------11009-08 14994-08 25194-01 29132-00 11852-51 49442-00 11936-04 -------------20069-01 20070-01 14986-03 49965-00 11880-08 11806-10

AUGUST 1993

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NAME Screw, cap Lockwasher Clamp Spacer Ring, retainer Bracket Frame, main (See SFig.# 4.2) Lockwasher Screw, cap Bearing, roller Eccentric, bearing adjuster Screw, cap Screw, cap (Cold storage) Washer, flat Transmission assembly (See Fig.# 1.2, 1.3) Washer Bearing Nut, twin Switch Screw, machine Nut, jam

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 3 3 4 4 4 4 4 1 1 1 1 1 2 4

1.2


FIGURE # 1.2 PART , TRANSMISSION ASSEMBLY

1.3

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AUGUST 1993


FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11

11143-04 11016-03 11880-08 20323-00 14986-03 26704-00 26468-00 26671-00 26672-00 26474-00 301984-000

1.2

11

29105-00

1.2 1.2 1.2

12 13 14

11020-28 11015-34 --------------

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

11859-03 12459-00 11015-09 11015-35 25903-00 26674-00 11009-05 11854-04 11016-02 11816-02 11003-05 14994-15 11009-08 25934-02 25922-04 20262-01 29018-00 11445-02 25972-00 25902-00 26478-00 11009-06 11143-16

AUGUST 1993

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NAME Screw, cap Washer, flat Screw, machine Switch, interlock Nut, twin Bar Cylinder, brake (See Fig.# 3.4) Foam Plate Rod, brake Motor, 24 VOLT G.E. drive (See Fig.# 2.19) Motor, 36 VOLT Advanced drive (See Fig.# 2.20) Bearing O ring Transmission assembly, PART ,, (See Fig.# 1.3) Plug, pipe Vent, air O ring O ring Screw, special Bar Lockwasher Screw, cap Washer, flat Plug, pipe Plug, magnetic Screw, cap Lockwasher Ring, gear case Drive wheel assembly Tire, urethane Hub, wheel Bolt, wheel Adaptor, motor Gasket Sleeve Lockwasher Screw, cap

# FOR ASSY.

UNIT

2 4 2 1 1 1 1 1 1 1 1

24 VOLT

1

36 VOLT

2 1 1 1 1 4 4 4 1 2 2 4 1 1 6 6 1 1 1 1 5 1 1 2 4 2

1.4


FIGURE # 1.3 PART ,, TRANSMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING HUB.

1.5

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AUGUST 1993


FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 11045-02 2 25938-01 3 25984-01 4 11878-05 5 29773-00 6 11890-03 7 25926-00 8 25975-00 9 25920-00 10 25925-00 11 11073-31 12 20067-00 13 20536-00 14 25987-00 15 11271-06 16 11878-02 17 25982-00 18 25937-01 19 14999-01 20 11854-04 21 11009-05 22K 29774-00 23K 11205-28 24 11030-06 25 25971-00 26 11015-09 27 25939-00 28 11015-35 29 11030-05 30 25988-00 31K 11039-37 32K 29780-00 33K 302097-019 K 29395-00

JANUARY 1994

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NAME

# FOR ASSY.

Screw, cap Cover Shim, .010" Nut Case, gear Pin, dowel Plate, brake Disc, brake Rod, brake Lever, brake Pin, roll Spring Seat, spring Cover, gear case Screw, set Nut Cover Shim, .010" Screw, cap Screw, cap Lockwasher Gear, drive Bearing Bearing Pinion, motor O ring Shaft O ring Bearing Gear Seal, oil Hub, axle Locknut Kit, drive axle

18 2 As Req'd 2 1 4 3 2 1 1 1 3 3 1 3 3 As Req'd 2 10 10 1 2 1 1 1 1 1 1 2 1 1 1 1 1

UNIT

1.6


ELECTRICAL SCHEMATIC

FIGURE # 2.1 EV-100 LX ELECTRICAL SCHEMATIC

2.1

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AUGUST 1993


FIGURE # 2.2 EV-100 LX ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

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2.2


FIGURE # 2.3 WIRING DIAGRAM PART , FRAME

2.3

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FEBRUARY 1993


FIG ITEM # # PART # 2.3

1

26915-00

2.3

1

29471-00

2.3 2.3

2 3

29277-00 49399-00

2.3

3

49399-01

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

49607-00 49606-00 ------------11261-06 11009-06 15677-08 49873-00 14911-07 11009-03 49574-00 49409-01 14911-06 49574-00 20323-00 49965-00 29472-00 -------------

FEBRUARY 1993

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NAME Steering pump & motor assembly, 24 volt (See Fig.# 3.5) Steering pump & motor assembly, 36 volt (See Fig.# 3.5) Harness, wiring Control, EV-100 LX SCR TX panel (See Fig.# 2.7) Control, EV-100 LX SCR TT panel (See Fig.# 2.7) Diode Suppressor Lift pump & motor assembly (See Fig.# 3.9) Nut Lockwasher Clamp, open Switch, slack chain Screw, cap Lockwasher Switch, 24 inch limit Connector Screw, machine Switch, limit (150" and 225") Switch, brake interlock Switch, transmission position Valve assembly, control (See Fig.# 3.10) Warning light assembly (See Fig.# 2.23)

# FOR ASSY.

UNIT

1

24 volt

1

36 volt

1 1 1 1 4 1 1 1 1 1 2 6 1 3 4 2 1 1 1 1

2.4


FIGURE # 2.4 MAST CABLE AND RELATED PARTS

2.5

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AUGUST 1993


FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 11261-06 2 11016-03 3 49934-00 4 29849-17 4 29849-18 4 29849-19 4 29849-10 4 29849-11

Nut Washer, flat Spring Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast

2 2 2 1 1 1 1 1

83/122 95/144 107/168 119/186 126/198

2.4 2.4 2.4 2.4 2.4 2.4 2.4

4 29849-00 4 29849-01 4 29849-02 4 29849-03 4 29849-04 4 29849-05 4 29849-06

Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW

1 1 1 1 1 1 1

83/180 87/189 90/198 95/210 107/240 119/270 140/300

AUGUST 1993

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2.6


FIGURE # 2.5 WIRING DIAGRAM PART ,, PLATFORM

2.7

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AUGUST 1993


FIG ITEM # # PART # 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 * * 3 4 5 6 6 7 8 9 10 11 12 * * 13 14 14 15 * * 16 17 18 19 20

-----------------49965-00 11880-08 14986-03 302016-000 302092-000 26204-00 23228-01 23228-02 49424-00 49293-00 29304-00 49433-00 29276-00 20323-00 11880-08 14986-03 49605-00 23309-01 23309-02 20323-00 11880-08 14986-03 11045-03 11016-01 11009-04 49283-00 41607-01

AUGUST 1993

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NAME Handle control assembly (See Fig.# 4.7) Switch, hand rail Screw, machine Nut, twin Switch, key Key (set of two) Hourmeter (optional) Indicator, 24 volt battery discharge (BDI) Indicator, 36 volt battery discharge (BDI) Switch, disconnect Switch, start Potentioneter, solder Switch, master control Harness, platform wiring Switch, chain slack (3 stage only) Screw, machine Nut, twin Filter, horn Horn, 24 volt Horn, 36 volt Switch, foot pedal Screw, machine Nut, twin Screw, cap Washer, flat Lockwasher Alarm, travel Plate, mounting

# FOR ASSY. 1 2 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 2 2 2 1 1

UNIT

24 volt 36 volt

24 volt 36 volt

2.8


FIGURE # 2.6 EV-100 LX POWER COMPONENT WIRING NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.9

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JANUARY 1994


FIG ITEM # # PART # 2.6

1

49399-00

2.6

1

49399-01

2.6 2.6 2.6

2 3 4

11016-12 49717-02 --------------

2.6 2.6 2.6

5 5 6

49856-94 49856-104 49855-23

2.6

6

49855-20

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

7 8 9 10 11 12 13 14

11261-04 11009-04 49856-94 49856-103 49856-95 49856-99 49856-00 300282-000

2.6

14

27900-00

2.6

14

300281-000

2.6 2.6

15 16

49856-11 26915-00

2.6

16

29471-00

2.6 2.6 2.6 2.6

17 18 18 19

49856-73 49856-100 49856-93 301984-000

2.6

19

29105-00

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

20 21 21 22 22 23 24 25

49856-04 49856-61 49856-13 49856-63 49856-06 11854-04 11009-05 49856-98

JANUARY 1994

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NAME Control, EV-100 LX SCR TX panel (See Fig.# 2.7) Control, EV-100 LX SCR TT panel (See Fig.# 2.7) Washer, flat Nut EV-100 LX SCR contactor panel (See Fig.# 2.9) Cable assembly - "E" Cable assembly - "EE" Power connector assembly, RED (See Fig.# 2.15) Power connector assembly, GRAY (See Fig.# 2.15) Nut Lockwasher Cable assembly - "E" Cable assembly - "EE" Cable assembly Cable assembly Cable assembly Lift pump motor assy, 24 volt Advanced (See Fig.# 2.16) Lift pump motor assembly, 24 volt G.E. (See Fig.# 2.17) Lift pump motor assy, 36 volt Advanced (See Fig.# 2.18) Cable assembly Steering pump & motor assembly, 24 volt (See Fig.# 3.5) Steering pump & motor assembly, 36 volt (See Fig.# 3.5) Cable assembly Cable assembly, 24 VOLT Cable assembly, 36 VOLT Motor, 24 volt G.E. 5BC49JB298 drive (See Fig.# 2.19) Motor, 36 VOLT Advanced Y91-4002 drive (See Fig.# 2.20) Cable assembly Cable assembly, 24 VOLT Cable assembly, 36 VOLT Cable assembly, 24 VOLT Cable assembly, 36 VOLT Screw, cap Lockwasher Cable assembly

# FOR ASSY.

UNIT

1 1 7 7 1 1 1 1

"E" TYPE "EE"TYPE RED

1

GRAY

2 2 1 1 1 1 1 1

"E" TYPE "EE"TYPE

24 VOLT

1

24 VOLT

1

36 VOLT

1 1

24 VOLT

1

36 VOLT

1 1 1 1

24 VOLT 36 VOLT 24 VOLT

1

36 VOLT

1 1 1 1 1 1 1 1

24 VOLT 36 VOLT 24 VOLT 36 VOLT

2.10


FIGURE # 2.7 EV-100 LX TX SCR CONTROL PANEL (49399-00) EV-100 LX TT SCR CONTROL PANEL (49399-01)

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.11

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FEBRUARY 1993


FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 * * 8 9 10 10 10* 10* 11 12 13 14 15 16 * * 17 * * 18 * * 19 20 21 22 23 * * 24 25 * 26 27 28 29 30 31 32 33 34 * *

200056 200040 200039 NA NA 200043 NA NA NA 200042 200041 300084-000 301281-000 302103-000 301976-000 200059 200052 200045 NA 200044 NA NA NA NA NA NA NA NA NA 200050 200051 300086-000 200038 NA NA NA NA 50001-11 NA 200049 200048 201297 200054 200046 200045 300085-000 200047 NA 50001-11 NA

NAME Base 5 Rec 2 Rec Panhead, M3.5 x .60, 10mm long Hexhead, M5 x .80, 25mm long Bar, bus Hexhead, M5 x .80, 10mm long Lockwasher, M5 Washer, M5 flat Bar, buss Bar, buss Card, TX control Card, TT control Card, TX control REMANUFACTURED Card, TT control REMANUFACTURED Harness, SCR wiring Kit, 1 Rec Insulation, 1 Rec Hexhead, M5 x .80, 50mm long Bar, buss Panhead, M3.5 x .60, 8mm long Lockwasher, M3.5 Washer, M3,5 flat Panhead, M3.5 x .60, 44mm long Lockwasher, M3.5 Washer, M3.5 flat Panhead, M3.5 x .60, 23mm long Lockwasher, M3.5 Washer, M3.5 flat Snubber Spider and wire assembly Thermal protector Reactor Hex cap, M6 x 1, 16mm long Lockwasher, M6 Washer, M6 flat Nut, M6 x 1.25 Lockwasher, M8 Washer, M8 flat Shunt Post Rectifier (3 Rec and 4 Rec) Strap, capacitor Heatsink Insulation, heatsink Capacitor Bushing Hexcap, M8 x 1.25, 16mm long Lockwasher, M8 Washer, M8

# FOR ASSY.

UNIT

1 1 1 4 8 1 8 8 8 1 1 1 1 1 1 1 1 1 4 1 8 6 6 1 1 1 8 8 8 4 1 1 1 1 1 1 4 2 2 1 1 2 2 1 1 1 3 3 3 3

* Local purchase hardware for reference only. AUGUST 1993

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2.12


FIGURE # 2.8 EV-100 LX CONTACTOR PANEL ASSEMBLY & RELATED PARTS FOR "E" & "EE" NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.13

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FEBRUARY 1993


FIG ITEM # # PART # 2.8 2.8

1 2

29338-00 --------------

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

3 4 5 6 7 8 9 10 11 12 13 14 15 16

11176-20 29331-00 49369-00 11176-01 11009-03 11016-25 29329-00 11016-21 11009-01 11261-01 11261-04 11016-12 29332-00 29377-00

FEBRUARY 1993

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NAME Box, contactor - "EE" Panel, EV-100 LX SCR contactor (See Fig.# 2.9) Screw, machine Lid, box - "EE" Screw, self tapping - "EE" Screw, machine - "E" Lockwasher - "E" Washer, flat - "E" Bracket - "E" Washer, flat Lockwasher Nut Nut Washer, flat Grip, cable - "EE" Grip, cable - "EE"

# FOR ASSY. 1 1 4 1 14 2 2 2 1 4 4 4 4 4 1 1

UNIT "EE" TYPE

"EE" TYPE "EE" TYPE "E" TYPE "E" TYPE "E" TYPE "E" TYPE

"EE" TYPE "EE" TYPE

2.14


FIGURE # 2.9 EV-100 LX SCR CONTACTOR PANEL NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.15

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FEBRUARY 1993


FIG ITEM # # PART # 2.9 2.9 2.9 2.9

1 1 2 3

29223-00 29223-01 301525-000 200098

2.9 2.9 2.9

4 5 6

50001-11 50003-01 300074-000

2.9

6

301265-000

2.9 2.9 2.9

7 8 9

300108-000 50000-13 300073-000

2.9

10

27693-02

2.9

10

27693-04

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

11 12 13 14 15 16 17 * 18 19 20 20 20 20 21 22 23 23 24 25 25

300112-000 301521-000 301522-000 27693-02 NSS 201324 300111-000 301523-000 300110-000 301366-000 202009 202004 202010 202010 301524-000 25094-04 25094-03 25094-04 29410-00 29410-01 29410-00

FEBRUARY 1993

Return

NAME Panel, 24 volt EV-100 LX SCR contactor Panel, 36 volt EV-100 LX SCR contactor Base Contactor, forward & rearward (See Fig.# 2.10) Lockwasher (8MM) Screw, cap (M8X1.25MM 16M LG) Contactor, 24 volt emergency disconnect (See Fig.# 2.14) Contactor, 36 volt emergency disconnect (See Fig.# 2.14) Bar, buss Washer, flat (8.4MM) Contactor, power steering (See Fig.# 2.12) Contactor, 24 volt lift pump (See Fig.# 2.13) Contactor, 36 volt lift pump (See Fig.# 2.13) Bar, buss Bar, buss Bar, buss Contactor, 1A (See Fig.# 2.11) Screw, machine 3.5m x .6mm x 8mm long Fuse, 15 AMP Bar, fuse buss Label, fuse Block, fuse Harness, wiring Suppression, forward and rearward Suppression, 1A Suppression, power steering pump Suppression, lift pump Standoff Fuse, 300 AMP Fuse, 400 AMP (24 volt) Fuse, 300 AMP (36 volt) Decal, 300 AMP Decal, 400 AMP (24 volt) Decal, 300 AMP (36 volt)

# FOR ASSY. 1 1 1 1

UNIT 24 volt 36 volt

10 10 1

24 volt

1

36 volt

1 As Req'd. 1 1

24 volt

1

36 volt

1 1 1 1 2 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1

24 volt 36 volt 24 volt 36 volt

2.16


FIGURE # 2.10 EV-100 LX SCR FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.17

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

1 200076 2 200077 3 200078 4 200079 5 200080 6 200081 7K 200082 8K 200083 9K 200084 10 201266 11 200085 12 201215 13 200086 14K 200087 15 200088 16 201368 17 201372 18 200089 19 200090 20K 200091 21K 200092 22 200093 23 201367 24 200094 25 200095 26 200096 27K 200097 28 202009 K 301741-000

FEBRUARY 1993

Return

NAME Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppression, forward & rearward Kit, contactor tips (contains items marked with "K")

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1

2.18


FIGURE # 2.11 EV-100 LX SCR 1A CONTACTOR ASSEMBLY (27693-02)

2.19

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202004 200094

FEBRUARY 1993

Return

NAME Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, 1A contactor Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.20


FIGURE # 2.12 EV-100 LX SCR POWER STEERING CONTACTOR ASSEMBLY (300073-000)

2.21

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

300074-001 200077 300074-002 201266 202424 200081 300074-003 200096 200095 300074-004 201259 201266 201367 201215 201967 201368 201372 202010 200094

FEBRUARY 1993

Return

NAME Base, magnet Coil, field Frame, magnet Spring (GOLD) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.22


FIGURE # 2.13 LIFT PUMP CONTACTOR ASSEMBLY (24 VOLT, 27693-02) (36 VOLT, 202169)

2.23

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 202172 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

FEBRUARY 1993

Return

NAME Base, magnet Coil, 24 volt field Coil, 36 volt field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

# FOR ASSY. 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

UNIT

24 volt 36 volt

2.24


FIGURE # 2.14 EMERGENCY DISCONNECT CONTACTOR ASSEMBLY (24 VOLT, 300074-000) (36VOLT,301265-000)

2.25

Return

FEBRUARY 1993


FIG ITEM # # PART # 201962 200077 301490-000 201963 300073-001 204255 200081 300073-002 300073-003 200096 301899-000 300073-004 200094 201263 201259 201367 201215 201967 201368 201372 302245-000

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

21K NSS 22K NSS 23K NSS 24K NSS 25K NSS 26K NSS 27K NSS 28K NSS

JANUARY 1994

Return

NAME Base, magnet Coil, 24 volt field Coil, 36 volt field Frame, magnet Spring (BLUE) Armature Base, buss Tip, contact Tip, contact Bushing Carrier, notched Tip, movable Seat Spring (RED) Cap Washer, flat Nut, lock Clamp Lockwasher Screw, machine Kit, interlock switch (Contains items marked with "K") Screw, machine Washer, flat Screw, machine Bracket, right hand Brack, left hand Screw, machine Switch, interlock Bracket, switch mounting

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1

UNIT

24 volt 36 volt

2 2 4 1 1 2 1 1

2.26


FIGURE # 2.15 POWER CONNECTOR ASSEMBLY (RED, 49855-23) (GRAY, 49855-20)

2.27

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

1 2 3 4 4 5 5 6 7 8 9

11176-15 11009-04 11261-04 49855-23 49855-20 49854-05 49854-02 49852-03 49853-04 49856-96 49856-97

FEBRUARY 1993

Return

NAME Screw, machine Lockwasher Nut Connector, SB-350 RED Connector, SB-350 GRAY Connector, housing RED Connector, housing GRAY Connector, tips Bushing Cable, 32.00" Cable, 43.00"

# FOR ASSY. 2 2 2 1 1 1 1 2 2 1 1

UNIT

RED GRAY RED GRAY

2.28


FIGURE # 2.16 24 VOLT PUMP MOTOR ASSEMBLY (300282-000)

2.29

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

300416-000 300423-000 300417-000 300418-000 300419-000 300420-000 300421-000 300422-000 300424-000 300415-000 300414-000 300413-000 300412-000 300411-000 29056-00

FEBRUARY 1993

Return

NAME Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Fan Ring, retainer Bearing Head, drive end Kit, solid cover - "EE"

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

"EE"TYPE

2.30


FIGURE # 2.17 24 VOLT LIFT PUMP MOTOR ASSEMBLY (27900-00)

2.31

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

300294-000 300301-000 300300-000 300299-000 300292-000 300293-000 300304-000 300303-000 300302-000 300309-000 300295-000 300307-000 300298-000 300297-000 300305-000 49338-00

FEBRUARY 1993

Return

NAME

# FOR ASSY.

Stud and nut assembly Spring Brush Connector, cross Bearing End, shield C.E. Cover, large Cover, small Yoke and holder assembly Coil, field Armature, 24 volt Fan Bearing End, shield D.E. Cover, D.E. Kit, "EE" solid cover

2 8 4 2 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

"EE"TYPE

2.32


FIGURE # 2.18 36 VOLT PUMP MOTOR ASSEMBLY (300281-000)

2.33

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

300434-000 300423-000 300430-000 300418-000 300419-000 300420-000 300421-000 301494-000 301495-000 301497-000 301280-001 300413-000 300412-000 301496-000

FEBRUARY 1993

Return

NAME Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Fan Ring, retainer Bearing Head, drive end

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.34


FIGURE # 2.19 24 VOLT DRIVE MOTOR ASSEMBLY (301984-000)

2.35

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

300571-000 300572-000 301327-025 301327-026 301327-027 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 300546-000 301327-004 301327-028 301327-006 301327-007 301327-008 300553-000 300554-000 300555-000 301327-029 301327-030 300558-000 301327-031 301327-032 301327-033 300584-000 300566-000 29066-00

FEBRUARY 1993

Return

NAME Screw, commutator clamp Cover Screw, bearing retainer Shield, commutator end Terminal Washer Bushing Gasket Washer Washer Lockwasher Nut Holder, brush Brush Spring Screw, brush terminal Screw, brush holder Bushing Washer Screw, pole Pole, main Coil, field Bearing Retainer, bearing Armature Shield, drive end Seal, shaft Screw, drive clamp Kit, solid cover - "EE"

# FOR ASSY.

UNIT

2 1 3 1 2 4 2 4 2 4 4 8 1 4 4 4 4 2 2 8 4 1 1 1 1 1 1 4 1

"EE"TYPE

2.36


FIGURE # 2.20 36 VOLT DRIVE MOTOR ASSEMBLY (29105-00)

2.37

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 4 5 6 7 8 9 10 11 12 13

301503-000 301505-000 301504-000 300418-000 301493-000 300427-000 300420-000 301506-000 301495-000 301502-000 301280-000 301501-000 301500-000

FEBRUARY 1993

Return

NAME Kit, coil field Kit, lead Brush Spring, brush Plate, brush Ring, retainer Bearing Head, commutator end Band, head Armature assembly Fan Head, drive end Seal

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1

2.38


FIGURE # 2.21 24 VOLT POWER STEERING PUMP MOTOR ASSEMBLY (200075)

2.39

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

202015 202016 202017 202018 202019 202020 202021 202022 202023 202024 202025 202026 11885-03 202027 202028 202029 202030 202031 202032 29055-00

FEBRUARY 1993

Return

NAME Screw, cap Plate, pump mounting Shim Bearing Spacer Fan Armature Washer, wave Frame Bolt, terminal Insulator Cover Screw, machine Clip Brush Plate, brush Cover Lead, black Lead, red Kit, solid cover - "EE"

# FOR ASSY.

UNIT

8 1 1 2 1 1 1 1 1 2 2 2 4 2 2 1 1 1 1 1

"EE"TYPE

2.40


FIGURE # 2.22 POWER STEERING PUMP MOTOR ASSEMBLY (301492-000, 36 VOLT)

2.41

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

300666-007 300666-003 301520-000 301519-000 301512-000 11009-04 301526-000 300666-002 301513-000 300666-005 300666-006 301514-000 NSS 300665-001 300665-002 301515-000 301516-000 301517-000 300666-012 301527-000 300600-000 301518-000

FEBRUARY 1993

Return

NAME Screw, PHIP head Nut, square Cover, small Cover, large with holes Bolt, thru Lockwasher Post, terminal Plug Cover, commutator Lead, negative Lead, positive Ring assembly, brush Ring, brush Spring, brush Brush Washer, spring Cover, drive Armature assembly Bearing Fan Bearing Stator assembly

# FOR ASSY.

UNIT

1 1 1 1 2 2 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1

2.42


FIGURE # 2.23 WARNING LIGHT ASSEMBLY

2.43

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23

1 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

26213-00 29030-01 29030-02 NSS NSS 300792-000 300793-000 NSS NSS 11813-07 11016-02 11170-05 11854-06 29043-00 49698-06 11291-03 11016-25 11016-03 11170-06 11170-04 15677-08 29034-03 11045-04

FEBRUARY 1993

Return

NAME Guard, flashing Light, 24 VOLT flashing Light, 36 VOLT flashing Lens Refector Bulb, 24 VOLT flashing (for flashing only) Bulb, 36 VOLT flashing (for flashing only) Screw Base Grommet Washer, flat Nut Screw, cap Guard, strobe Screw, machine Washer, flat Nut Washer, flat Nut Nut Clamp Light, strobe Screw, cap

# FOR ASSY. 1 1 1 1 1 1 1 3 1 2 2 2 2 1 2 2 2 4 2 2 1 1 2

UNIT

24 volt 36 volt 24 volt 36 volt

2.44


FIGURE # 2.24 WIRING ASSEMBLY FOR COLD STORAGE

2.45

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24

1 2 2 * 3 4 5 5 * * 6 * * * 7 * * * 8

---------49830-01 49830-00 11880-10 29322-00 29312-00 49506-03 49506-04 23231-00 23233-00 49831-00 11885-03 11016-23 11170-02 49418-00 25275-01 11880-04 11170-01 20163-99

FEBRUARY 1993

Return

NAME Switch, key (See Fig.# 2.5) Heater, 24 VOLT Heater, 36 VOLT Screw, machine Wire Wire Heater, 24 VOLT Heater, 36 VOLT Socket Cap Termostat Screw, machine Washer, flat Nut Holder, fuse Fuse Screw, machine Nut Wire

# FOR ASSY. 1 1 1 2 1 1 1 1 2 2 1 2 4 2 1 1 2 2 1

UNIT

24 volt 36 volt

24 volt 36 volt

2.46


DASH DISPLAY ELECTRICAL SCHEMATIC

FIGURE # 2.25 EV-100 LX TT ELECTRICAL SCHEMATIC

2.47

Return

FEBRUARY 1993


FIGURE # 2.26 EV-100 LX TT ELECTRICAL SCHEMATIC SYMBOLS

FEBRUARY 1993

Return

2.48


FIGURE # 2.27 EV-100 LX DASH DISPLAY INSTALLATION

2.49

Return

FEBRUARY 1993


FIG ITEM # # PART # 49326-00 300979-014 300979-008 300979-009 300979-010 300979-011 300979-012 300979-013 300979-015 300979-016 300979-017 28286 27697-00 11045-04 29454-00 11016-01 11261-04 11009-04 20257 50001-07 21035 11261-01 11009-01 11016-21 49367-01 11072-01 11880-04 11823-27 25339-06 49771-03 49399-01

2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

2.27 2.27 2.27

32 41800-01 33 29450-00 34 49369-00

FEBRUARY 1993

Return

NAME Gauge, display Wire assembly (wire #79 16.0 inch long) Wire assembly (wire #11 7.0 inch long) Wire assembly (wire #10 12.0 inch long) Wire assembly (wire #10 8.0 inch long) Wire assembly (wire #13 18.0 inch long) Wire assembly (wire #13 6.0 inch long) Wire assembly (wire #78 35.0 inch long) Wire assembly (wire #10 18.0 inch long) Wire assembly (wire #11 8.0 inch long) Wire assembly (wire #16 5.0 inch long) Screw, machine M4x0.7x35MM Block, driver Screw, cap Plate Washer, flat Nut Lockwasher Nut, M4 Lockwasher Washer, flat Nut, #6 Lockwasher Washer, flat Relay Starwasher, #6 Screw, machine #6 Fitting, wire Resistor 330 2 watt Fitting, wire Control, EV-100 LX TT SCR panel (See Fig.# 2.7) Cable assembly Cover, meter Screw, machine

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 2 2 2 2 2 2 2 1 2 2 2 1 1 1

UNIT

36 VOLT 36 VOLT 36 VOLT

1 1 4

2.50


FIGURE # 2.28 BATTERY LIFT INTERRUPT INSTALLATION

2.51

Return

FEBRUARY 1993


FIG ITEM # # PART # 2.28

1 49399-00

2.28

2 41757-01

2.28

2 41757-02

2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28

3 4 5 5 6 7 8 9

41799-00 301579-000 49712-01 49712-02 301578-000 11016-01 11009-04 11045-04

FEBRUARY 1993

Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.7) Panel, 24 Volt contactor (See Fig.# 2.9) Panel, 36 Volt contactor (See Fig.# 2.9) Harness, curtis Wire assembly Lift interrupt control, 24 volt Lift interrupt control, 36 volt Gauge, lift interrupt Washer, flat Lockwasher Screw, cap

# FOR ASSY.

UNIT

1 1

24 VOLT

1

36 VOLT

1 1 1 1 1 2 2 2

24 VOLT 36 VOLT

2.52


FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

FEBRUARY 1993


FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

FEBRUARY 1993

Return

3.2


FIGURE # 3.3 STEERING AND BRAKE HOSE ASSEMBLY

3.3

Return

AUGUST 1993


FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1 49922-08 2 11170-06 3 11016-03 4 29838-00 * 302292-000 5 14859-04 6 52-05100-00 7 49403-00 8 14859-03 9 52-05109-00 10 49406-00 11 49656-13 12 49615-02 13 29791-00 14 49623-02 15 49653-01 16 49594-02 17 11854-03 18 26916-00 19 11009-06 20 11261-06 21 26915-00

3.3

21 29471-00

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

22 11016-12 23 49751-04 24 49406-01 25 11143-08 26 49508-00 27 26618-03 28 15677-04 29 26468-00

3.3 3.3 3.3 3.3 3.3

31 52-05109-00 32 49405-00 33 11015-06 34 15615-00 35 29836-00

30 --------------

JANUARY 1994

Return

NAME Screw, self-tapping Nut Washer, flat Filter Element, filter Clamp, hose Hose (1.8 feet) Fitting, double 90° Clamp, hose Hose (2.1 feet) Fitting, beaded 90° Adapter Tee Generator, torque Elbow, 90° Elbow, 90° Adapter, diagnostic Screw, cap Bracket, motor mounting Lockwasher Nut Steering pump & motor assembly, 24 volt (See Fig. #3.6) Steering pump & motor assembly, 36 volt (See Fig. #3.6) Washer, flat Nut Elbow, 90° Screw, cap Hose assembly Spacer Clamp, hose Brake cylinder assembly (See Fig. #3.4) Transmission assembly (Part I, Fig. #1.2, Part II, Fig. #1.3) Hose, .0625" ID (.96 ft.) Adapter, beaded O-ring Screen Reservoir

# FOR ASSY.

UNIT

2 3 5 1 1 1 As Req'd. 1 4 As Req'd. 1 3 1 1 1 1 1 4 1 2 2 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1

3.4


FIGURE # 3.4 BRAKE CYLINDER ASSEMBLY (26468-00)

3.5

Return

FEBRUARY 1993


FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5

14853-00 26469-00 26472-00 49976-01 11827-06

FEBRUARY 1993

Return

NAME Valve, bleeder Tube Piston Seal, piston Ring, retainer

# FOR ASSY.

UNIT

1 1 1 1 1

3.6


FIGURE # 3.5 STEERING PUMP AND MOTOR ASSEMBLY (24 VOLT, 26915-00) (36 VOLT, 29471-00)

3.7

Return

FEBRUARY 1993


FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT

24 VOLT 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

1 2 3 4 5 6 7 8

26915-00 200075 200727 200719 202038 201997 200765 NSS

Steering pump & motor assembly, 24 volt Motor, 24 volt steering pump (See Fig.# 2.21) Lockwasher Screw, cap Pump assembly Kit, coupler Gasket Pump, steering (See Fig.# 3.6)

1 1 4 4 1 1 1 1

24 VOLT 24 VOLT

Steering pump & motor assembly, 36 volt 1 1 Motor, 36 volt steering pump (See Fig.# 2.22) Lockwasher 4 Screw, cap 4 1 Pump assembly 1 Kit, coupler Gasket 1 1 Pump, steering (See Fig.# 3.6) 1 Coil, 36 volt (NOT PART of PUMP and MOTOR ASSEMBLY)

36 VOLT 36 VOLT

36 VOLT 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

9 10 11 12 13 14 15 16 17

29471-00 301492-000 200727 200719 202038 201997 200765 NSS 41243-00

NSS - Not Sold Seperately

FEBRUARY 1993

Return

3.8


FIGURE # 3.6 STEERING PUMP ASSEMBLY

3.9

Return

FEBRUARY 1993


FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 22 23 24 25 26 27 28

202056 202055 202052 202053 202054 202063 202062 202061 202060 202059 202050 202112 202051 202066 202049 202044 202045 ----------202046 41243-00 202047 200073 NSS NSS NSS 202065 200033 202064 202057 202058

NAME Shaft, drive Key Pin Ring, retainer Gear Cap, hex Gasket, copper Screw, adjusting Spring Spring and ball Gear Gasket Housing, gear Plug Housing, end gear Screw, cap Valve, solenoid 24 volt Valve, solenoid 36 volt Coil, 24 volt Coil, 36 volt Valve Kit, seal O ring O ring Ring, backup Plug Pin Shaft, idler Stator Seal, oil

# FOR ASSY. 1 2 2 4 2 2 2 2 2 2 2 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 4 1 1 1

UNIT

24 VOLT 36 VOLT 24 VOLT 36 VOLT

NSS - Not Sold Separately

FEBRUARY 1993

Return

3.10


FIGURE # 3.7 LIFT PUMP, CONTROL VALVE AND RELATED PARTS

3.11

Return

AUGUST 1993


FIG ITEM # # PART # 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

1 -------------2 14859-03 3 52-05109-00 4 11854-15 5 14952-01 6 15615-00 7 11015-06 8 14952-01 9 14859-04 10 52-05108-00 11 49516-24 12 -------------

3.7

13 300282-000

3.7

13 300281-000

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

14 49751-06 15 29227-00 16 11854-03 17 49656-14 18 49516-25 19 11016-12 20 11009-05 21 11261-05 22 25332-01 23 14956-02 24 29472-00 25 11143-05 26 29236-00 27 11009-06 28 11261-06 29 49674-01

AUGUST 1993

Return

NAME Reservoir (See Fig.# 3.3) Clamp, hose Hose, .625 ID (1.7 feet) Screw, cap Fitting, beaded Screen O-ring Fitting, beaded Clamp, hose Hose, 1.0 ID (3.2 ft.) Hose Accumulator assembly (See Fig. #3.11 & 3.13) Lift pump & motor assembly, 24 volt (See Fig. #3.8) Lift pump & motor assembly, 36 volt (See Fig. #3.8) Nut Plate, mounting Screw, cap Adapter Hose assembly Washer, flat Lockwasher Nut Tie, cable Adapter Valve, control (See Fig. #3.10) Screw, cap Plate, mounting Lockwasher Nut Elbow, beaded 90°

# FOR ASSY.

UNIT

1 2 As Req'd. 2 2 1 1 1 2 As Req'd. 1 1 1 1 4 1 4 2 1 4 6 6 1 1 1 2 1 2 2 1

3.12


FIGURE # 3.8 LIFT PUMP AND MOTOR ASSEMBLY

3.13

Return

FEBRUARY 1993


FIG ITEM # # PART # 3.8

1 300282-000

3.8

1 27900-00

3.8

1 300281-000

3.8 3.8 3.8 3.8 3.8

2 3 4 4 4

11009-06 11017-04 29239-00 29470-00 29470-00

AUGUST 1993

Return

NAME Lift pump motor assy, 24 volt Advanced (See Fig.# 2.16) Lift pump motor assy, 24 volt G.E. (See Fig.# 2.17) Lift pump motor assy, 36 volt Advanced (See Fig.# 2.18) Lockwasher Screw, cap Pump assembly (See Fig.# 3.9) - 24 V Pump assembly (See Fig.# 3.9) - 24 V Pump assembly (See Fig.# 3.9) - 36 V

# FOR ASSY.

UNIT

1

24 VOLT

1

24 VOLT

1

36 VOLT

2 2 1 1 1

"E"TYPE "EE"TYPE 36 VOLT

3.14


FIGURE # 3.9 LIFT PUMP ASSEMBLY (29239-00, 24 VOLT) (29470-00, 36 VOLT & "EE")

3.15

Return

AUGUST 1993


FIG ITEM PUMP # # # 29239-00 1K NSS 3.9 2 NA 3.9 3 200033 3.9 4K NSS 3.9 5K NSS 3.9 6K NSS 3.9 7 300174-000 3.9 8 300175-000 3.9 9 300176-000 3.9 10 300177-000 3.9 11 300178-000 3.9 3.9 12K NSS 3.9 13K NSS 3.9 14K NSS 15 NA 3.9 3.9 16K NSS 17 NA 3.9 3.93. 18 202065 19 300179-000 9 20 202045 3.9 20 -----------------3.9 21 41243-01 3.9 21 -----------------3.9 22 202047 3.9 23 200073 3.9 3.9 24K NSS 3.9 25K NSS 3.9 26K NSS 27 300183-000 3.9 28 300180-000 3.9 29 300181-000 3.9 30 300182-000 3.9 K 300184-000 3.9

PUMP # 29470-00

NAME

NSS NA 200033 NSS NSS NSS 301558-000 301560-000 301561-000 301559-000 300178-000 NSS NSS NSS NA NSS NA 202065 300179-000 -----------------NA 41243-01 41243-00 202047 200073 NSS NSS NSS 300183-000 300180-000 300181-000 300182-000 300184-000

# FOR ASSY. UNIT

1 Seal, oil 1 Stator 4 Pin, dowel 2 Plate, seal 2 Seal, plate 2 Plate, pressure 2 Shaft, idler 1 Shaft, drive 2 Pin, shear 2 Gear 4 Ring, retainer 2 Plate, wear 2 Back-up, seal 2 Seal, plate 1 Housing, gear 2 O ring 1 Housing, end gear 1 Plug 8 Screw 1 24 volt Valve, 24 volt solenoid release 1 36 volt Valve, 36 volt solenoid release 1 24 volt Coil, 24 volt 1 36 volt Coil, 36 volt 1 Valve 1 Kit, seal 1 O ring 1 O ring 1 Back-up, ring 1 Seal 1 Ball 1 Spring 1 Cap assembly 1 Kit, seal (CONTAINS ITEMS MARKED WITH "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

AUGUST 1993

Return

3.16


FIGURE # 3.10 CONTROL VALVE ASSEMBLY (29472-00)

3.17

Return

AUGUST 1993


FIG # 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10

ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20

301480-000 301478-000 301479-000 200071 200074 NSS NSS NSS NA 200072 200073 NSS NSS NSS 41243-01 41243-00 200068 200073 NSS NSS NSS

AUGUST 1993

Return

NAME Valve, check Valve, flow regulator Valve, flow regulator Valve, relief Kit, seal O ring O ring Ring, back-up Body, valve Valve, solenoid Kit, seal O ring O ring Ring, back-up Coil, 24 volt Coil, 36 volt Valve, solenoid Kit, seal O ring O ring Ring, back-up

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

UNIT

24 VOLT 36 VOLT

3.18


FIGURE # 3.11 TWO STAGE MAST HYDRAULIC CYLINDER AND RELATED PARTS

3.19

Return

AUGUST 1993


FIG # 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11

ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12

14859-06 14956-01 49656-15 12391-08 49604-02 49615-02 49604-02 49516-02 26907-00 49604-02 12391-07 29101-11 29101-12 29101-13 29101-14 29101-15

AUGUST 1993

Return

NAME Clamp, hose Accumulator Adapter O ring O ring Tee O ring Hose Valve, flow limiting O ring O ring Cylinder assembly (See Fig.# 3.12) Cylinder assembly (See Fig.# 3.12) Cylinder assembly (See Fig.# 3.12) Cylinder assembly (See Fig.# 3.12) Cylinder assembly (See Fig.# 3.12)

# FOR ASSY.

UNIT

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

83/122 95/144 107/168 119/186 126/198

3.20


FIGURE # 3.12 TWO STAGE STAGING CYLINDER ASSEMBLY (29101-XX)

TORQUE TO 250/300 FT./LBS.

3.21

Return

AUGUST 1993


FIG ITEM # # PART # 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12

1 28130-12 1 28130-15 1 28130-19 1 28130-18 1 28130-32 2 30555-00 3 30556-00 4 30612-01 5 13857-01 6 28437-00 7K NSS 8 29102-02 8 29102-05 8 29102-09 8 29102-13 8 29102-14 9K NSS 10K NSS 11 28142-00 12K NSS 13K NSS 14K NSS K 28200-00

AUGUST 1993

Return

NAME Tube, 83/122 cylinder Tube, 95/144 cylinder Tube, 107/168 cylinder Tube, 119/186 cylinder Tube, 126/198 cylinder Retainer Pin Spring Ball Piston Ring, wear Rod, 83/122 cylinder Rod, 95/144 cylinder Rod, 107/168 cylinder Rod, 119/186 cylinder Rod, 126/198 cylinder O ring Ring, backup Bearing Ring, wear Seal Wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT 83/122 95/144 107/168 119/186 126/198

83/122 95/144 107/168 119/186 126/198

3.22


FIGURE # 3.13 THREE STAGE CLEAR VIEW MAST HYDRAULIC CYLINDERS AND RELATED PARTS

3.23

Return

AUGUST 1993


FIG ITEM # # PART #

NAME

3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13

Clamp, hose Accumulator Adapter O ring O ring Tee O ring Hose Adapter O ring O ring Cylinder Assembly, Left (See Fig.# 3.14) Hose Valve, flow limit O ring O ring Hose Hose Hose Hose Hose Hose Hose Elbow, 90° O ring Nut Tube Cylinder Assembly (See Fig.# 3.15) Cylinder Assembly, Right (See Fig.# 3.14) Nut Clamp

1 14859-06 2 14956-01 3 49656-15 4 12391-08 5 49604-02 6 49615-02 7 49604-02 8 49516-02 9 49656-14 10 12391-07 11 49604-02 12 -----------13 49516-43 14 26907-00 15 49604-02 16 12391-07 17 49641-47 17 49641-48 17 49641-49 17 49641-50 17 49641-51 17 49641-52 17 49641-53 18 49623-02 19 12391-08 20 49624-02 21 29638-00 22 ------------23 ------------24 49751-06 25 15677-03

AUGUST 1993

Return

# FOR ASSY. 2 1 1 1 1 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNIT

83/180 87/189 90/198 95/210 107/240 119/270 140/300

3.24


FIGURE # 3.14 THREE STAGE CLEAR VIEW MAST STAGING CYLINDER ASSEMBLY

3.25

Return

AUGUST 1993


FIG ITEM # # PART # 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14

* 29599-00 * 29599-02 * 29599-04 * 29599-06 * 29599-08 * 29599-10 * 29599-12 * 29599-01 * 29599-03 * 29599-05 * 29599-07 * 29599-09 * 29599-11 * 29599-13 1 49548-00 2 11897-03 3 29598-00 3 29598-02 3 29598-04 3 29598-06 3 29598-08 3 29598-10 3 29598-12 4 29598-01 4 29598-03 4 29598-05 4 29598-07 4 29598-09 4 29598-11 4 29598-13 5 21184-00 6 29635-00 7 49274-00 8 12391-10 9K NSS 10 29634-00 11 27892-00 12 29633-00 12 29633-02 12 29633-03 12 29633-04 12 29633-05 12 29633-06 13K NSS 14K NSS 15 29630-00 16K NSS 17K NSS K

AUGUST 1993

Return

NAME Cylinder Assembly, left Cylinder Assembly, left Cylinder Assembly, left Cylinder Assembly, left Cylinder Assembly, left Cylinder Assembly, left Cylinder Assembly, left Cylinder Assembly, right Cylinder Assembly, right Cylinder Assembly, right Cylinder Assembly, right Cylinder Assembly, right Cylinder Assembly, right Cylinder Assembly, right Screw Washer, seal Tube, left Tube, left Tube, left Tube, left Tube, left Tube, left Tube, left Tube, right Tube, right Tube, right Tube, right Tube, right Tube, right Tube, right Plunger Assembly Spring Plug O-ring Ring, wear Piston Ring, stop Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder O-ring Ring, back-up Bearing Seal, rod Wiper Kit, seal (Contains items marked with"K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT 83/180 87/189 90/198 95/210 107/240 119/270 140/300 83/180 87/189 90/198 95/210 107/240 119/270 140/300 83/180 87/189 90/198 95/210 107/240 119/270 140/300 83/180 87/189 90/198 95/210 107/240 119/270 140/300

83/180 90/198 95/210 107/240 119/270 140/300

3.26


FIGURE # 3.15 THREE STAGE CLEAR VIEW FREE LIFT CYLINDER ASSEMBLY (28150-XX)

TORQUE TO 250/300 FT./LBS.

3.27

Return

AUGUST 1993


FIG ITEM # # PART # * 28150-11 3.15 * 28150-12 3.15 * 28150-13 3.15 * 28150-22 3.15 * 28150-23 3.15 * 28150-16 3.15 * 28150-21 3.15 1 30555-00 3.15 2 30556-00 3.15 3 30512-01 3.15 4 13857-01 3.15 5 28137-00 3.15 6 NSS 3.15 7 28141-02 3.15 7 28141-03 3.15 7 28141-04 3.15 7 28141-05 3.15 7 28141-13 3.15 7 28141-08 3.15 7 28141-12 3.15 3.15 8K NSS 3.15 9K NSS 3.15 10 28142-00 3.15 11K NSS 3.15 12K NSS 3.15 13K NSS 3.15 14 26644-01 3.15 14 26644-02 3.15 14 26644-03 3.15 14 26644-10 3.15 14 26644-30 3.15 14 26644-06 3.15 14 26644-09 3.15 15 11176-01 3.15 16 49992-01 K 28200-00 3.15

AUGUST 1993

Return

NAME Cylinder Assembly Cylinder Assembly Cylinder Assembly Cylinder Assembly Cylinder Assembly Cylinder Assembly Cylinder Assembly Retainer Pin Spring Ball, steel Piston Ring, wear Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder O ring Ring, backup Bearing Ring, wear Seal Wiper, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Screw Washer, seal Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT 83/180 87/189 90/198 95/210 107/240 119/270 140/300

83/180 87/189 90/198 95/210 107/240 119/270 140/300

83/180 87/189 90/198 95/210 107/240 119/270 140/300

3.28


FIGURE # 4.1 SHIELDING ASSEMBLY

4.1

Return

FEBRUARY 1993


FIG ITEM # # PART # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 4 5 6 6 7 8 9 10 10 11 12 13 14 15 16 16 17 18 19 20

29140-00 49410-00 11016-27 11073-15 11813-06 26046-02 26046-03 -------------11016-03 11170-06 29121-00 29121-02 29112-00 29122-00 11170-04 20411-00 11047-06 29121-01 29121-03 25203-05 25189-02 25204-05 20904-01

FEBRUARY 1993

Return

NAME

# FOR ASSY.

Bar Spring Washer, flat Pin, roll Grommet Cover, battery - "E" Cover, battery - "EE" Guard, light (See Fig.# 2.23) Washer, flat Nut Door, left battery (24 volt) Door, left battery (36 volt) Frame, main Door Nut Bumper Screw, socket head Door, right battery (24 volt) Door, right battery (36 volt) Shaft Bearing Roller, battery Bumper

3 3 3 3 1 1 1 1 12 12 1 1 1 1 4 2 4 1 1 4 8 4 1

UNIT

"E" TYPE "EE"TYPE

24 VOLT 36 VOLT

24 VOLT 36 VOLT

4.2


FIGURE # 4.2 FRAME AND LOAD WHEEL INSTALLATION

4.3

Return

AUGUST 1993


FIG ITEM # # PART # 4.2 4.2 4.2 4.2

1 25189-02 2 25204-05 3 25203-05 4 29112-00

4.2

4 29112-01

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

5 11073-32 6 26523-00 7 26522-00 8 11160-09 9 11039-28 10 11205-08 11 26460-00 12 11854-03 13 11009-05 14 11160-11 15 26333-00 16 11857-02 17 26325-01 18 26326-00 19 20448-00 20 26336-00 21 26327-00 22 11170-06 23 27006-00 23 27006-02 24 29156-00

4.2

25 11143-06

AUGUST 1993

Return

NAME Bearing Roller, battery Shaft Frame, (Supply model & serial #) (without side guide rollers) Frame, (Supply model & serial #) (without side guide rollers) Pin, roll Nut Axle Fitting, grease Seal, oil Bearing Wheel, urethane load Screw, cap Lockwasher Fitting, grease Shaft, roller Washer Bearing, roller 2x1 Wheel assembly, poly 3x2 Bearing Wheel Wheel, poly 4x2 Nut Shim, .25" Shim, .120" Caster, spring loaded (optional) (See Fig.# 4.13) Screw, cap

# FOR ASSY.

UNIT

8 4 4 1 1 4 2 2 2 4 4 2 4 4 4 4 As Req'd. 8 4 2 1 4 8 As Req'd. As Req'd. 2

46.5-48 48.5-50

50.5-54

8

4.4


FIGURE # 4.3 PLATFORM HAND RAIL INSTALLATION

4.5

Return

FEBRUARY 1993


FIG ITEM # # PART # 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

29103-00 29103-01 29103-02 29103-03 29209-00 29231-00 11880-08 49965-00 14986-03 29237-00 29237-01 29194-00 29184-00 20176-00 11261-06 29155-00 49892-01 29209-01 29157-00 29147-00 11806-05 11854-04 11073-04 29211-00 29147-01 11854-10

FEBRUARY 1993

Return

NAME Platform, 3 stage 83" down height Platform, 2 stage 83" down height Platform, 3 stage 87" down height Platform, 2 stage 87" down height Tube, left Bushing Screw, machine Switch Nut, twin Stop, left cam Stop, right cam Cable Axle Bolt, eye Nut Washer Screw, flat head socket Tube, left Shaft Tube, right Nut Screw, cap Pin, roll Stop Tube, left Screw, cap

# FOR ASSY.

UNIT

1 1 1 1 2 8 4 2 2 1 1 2 2 2 4 8 8 2 4 1 6 2 4 2 1 2

4.6


FIGURE # 4.4 BRAKE FOOT PEDAL AND CHAIN SLACK SWITCH INSTALLATION

4.7

Return

FEBRUARY 1993


FIG ITEM # # PART # 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

11170-04 11009-04 49526-00 49526-00 49527-00 11045-04 29172-00 29168-00 11271-35 49520-00 20323-00 29167-00 14986-03 49751-04 23309-01 14805-04 11854-08 11854-04 11880-08 41346-00 29196-00

FEBRUARY 1993

Return

NAME Nut Lockwasher Base Ball Strap Screw, cap Pad, pedal Pedal Setscrew Spring Switch Zee Nut, twin Nut Horn Spacer Screw, cap Screw, cap Screw, machine Spring Plate, slack switch

# FOR ASSY.

UNIT

4 4 2 4 2 4 1 1 1 1 2 1 2 2 1 1 1 1 4 1 1

4.8


FIGURE # 4.5 FORK MOUNTING INSTALLATION

4.9

Return

AUGUST 1993


FIG ITEM # # PART # 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 26910-00 1 26910-01 1 26910-02 2 26138-00 3 26079-00 4 26137-01 4 26137-02 4 26137-03 4 XB-26137-17X 4 XB-26137-19X 4 XB-26137-22X 5 11073-17

AUGUST 1993

Return

NAME Shim, .06" Shim, .12" Shim, .18" Shaft, fork Sleeve, fork Fork, 36 inch Fork, 42 inch Fork, 48 inch Fork, 60 inch Fork, 72 inch Fork, 84 inch Pin, roll

# FOR ASSY. As Req'd. As Req'd. As Req'd. 2 4 2 2 2 2 2 2 2

UNIT

36 inch 42 inch 48 inch 60 inch 72 inch 84 inch

4.10


FIGURE # 4.6 PALLET CLAMP INSTALLATION

4.11

Return

FEBRUARY 1993


FIG ITEM # # PART # 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

11813-05 29271-01 29271-00 14851-02 29273-00 11016-12 11009-05 14957-01 29268-00 11867-03 11135-02 29252-00 300764-000 11854-08 26203-04 11857-02 11429-01 11261-06 21654-00 11143-05 29284-00 11129-06 21648-00

FEBRUARY 1993

Return

NAME Grommet Panel, two stage Panel, three stage Nut, clip Block, bearing Washer, flat Lockwasher Screw, cap Rod, release Pin, cotter Pin, clevis Pedal assembly Cover, pedal Screw, cap Cable assembly Washer, spacer Cotter, internal Nut Bracket, cable Screw, cap Spring Nut Clamp, pallet

# FOR ASSY. 1 1 1 2 2 2 4 2 1 1 1 1 1 2 1 4 2 2 2 2 1 2 2

UNIT

2 stage 3 stage

4.12


FIGURE # 4.7 HANDLE CONTROL ASSEMBLY

4.13

Return

FEBRUARY 1993


FIG ITEM # # PART # 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

29304-00 49433-00 11854-03 11009-05 11016-02 50023-08 11073-34 49416-00 29526-00 NSS NSS NSS 29282-00 11016-03 11009-06 11143-04 11854-10 11261-06 11857-03 11827-03 49398-00 29185-00 23034-00 29310-00 29188-00 15032-02

FEBRUARY 1993

Return

NAME Potentiometer, solder Switch, master Screw, cap Lockwasher Washer, flat Screw, flat head Pin, roll Screw, flat head Switch assembly, raise/lower Switch, raise Plate, switch Switch, lower Housing, switch Washer, flat Lockwasher Screw, cap Screw, cap Nut Washer, shim Ring, retainer Plug Bar Bushing Switch, horn Bar, handle Bushing

# FOR ASSY.

UNIT

1 1 3 3 3 2 1 1 1 1 1 1 1 1 1 1 1 3 As Req'd. 1 1 1 1 1 1 1

4.14


FIGURE # 4.8 LIFT PLATFORM SHIELDING ASSEMBLY

4.15

Return

FEBRUARY 1993


FIG ITEM # # PART #

NAME

4.8 4.8 4.8 4.8

Channel, 87 inch down hight Channel, 83 inch down hight Channel, rubber Windshield (Secure this part locally)

1 1 2 3

29283-00 29283-01 41083-15 NA

# FOR ASSY. 2 2 2 1

UNIT 87 inch 83 inch

Laminated safety sheet glass S.A.E. J-673 37.50x29.50x.234" corner 1.625" R. 83" DOWN HT Laminated safety sheet glass S.A.E. J-673 37.50x33.50x.234" corner 1.625" R. 87" DOWN HT

4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

4 5 6 7 8 9 10 11 12 13 14 * 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30

11045-04 11009-04 11016-11 29291-00 11009-05 11854-06 11261-05 29292-00 14957-01 29271-00 49529-00 49804-00 49805-00 29258-00 29258-01 29180-00 14957-01 11016-02 29251-00 49943-01 29289-00 29251-01 29160-00 29183-00 49509-00 29279-00 29426-00 41083-14 29427-00 29427-01

FEBRUARY 1993

Return

Screw, cap Lockwasher Washer, flat Shield, back cover Lockwasher Screw, cap Nut Shield, wire Screw, machine Panel Cable assembly, manual Sleeve, cable Rivet, pop Shield, bottom (83 inch down hight) Shield, bottom (87 inch down hight) Mat, floor Screw, cap Washer, flat Guard, right spring Rivet, pop Pocket, manual Guard, left spring Shield, front top Panel, dash Nut, clip Bar Channel, steel Channel, rubber Screen, 83 inch down hight Screen, 87 inch down hight

As Req'd. As Req'd. As Req'd. 1 As Req'd. As Req'd. 3 1 As Req'd. 1 1 1 1 1 1 1 As Req'd. As Req'd. 1 4 1 1 1 1 4 1 1 1 1 1

83 inch 87 inch

83 inch 87 inch

4.16


FIGURE # 4.9 LIFT PLATFORM MAST ROLLERS AND SAFTY BELT

4.17

Return

AUGUST 1993


FIG ITEM # # PART # 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

1 2 2 3 3 3 3 4 4 5 6

29595-00 14959-00 14949-XL 29103-00 29103-01 29103-02 29103-03 11857-10 11857-11 49832-00 29523-00

AUGUST 1993

Return

NAME Line, tether Belt, safety (Standard) Belt, safety (X-large) Platform, 3 stage 83 inch down hight Platform, 2 stage 83 inch down hight Platform, 3 stage 87 inch down hight Platform, 2 stage 87 inch down hight Shim, .050" Shim, .025" Bearing Line, retract tether

# FOR ASSY. 1 1 1 1 1 1 1 As Req'd. As Req'd. 4 1

UNIT

Standard X-large

4.18


FIGURE # 4.10 MAST STEERING CONTROL PART # ,

4.19

Return

AUGUST 1993


FIG ITEM # # PART #

NAME

4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

Screw, round head Bezel Lens Decal Disc assembly Bushing Bar, support Washer, stripper Hub Washer, fender Lockwasher Nut Sprocket, bead belt Pulley Screw, cap Washer, flat Angle Nut Key Shaft, steering Key, woodruff Bearing Sprocket Washer Nut, jam Chain, roller Chain, roller (High-vis mast) Screw, machine Block Ring, retainer Turnbuckle Nut, jam Fitting, chain end Bearing Screw, cap Plate, stop Lockwasher Sprocket Bearing Sprocket Washer, flat Screw, cap Chain, bead Ring, retainer Wheel, steering Spinner Cap, steering wheel Nut, jam

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

11880-04 26260-00 26261-00 26257-00 26256-00 15032-07 26253-00 14993-12 27782-00 14935-02 11009-04 11170-04 26603-01 26601-00 11854-04 11016-02 26990-00 11261-05 300682-000 29177-00 11018-03 49910-01 26227-00 26257-00 11837-10 21542-02 21542-14 11881-08 26688-00 11898-04 21541-01 11806-06 26202-02 11020-13 11854-03 26687-00 11009-05 29178-00 15032-05 26602-00 11016-02 11045-03 26559-00 11025-05 300004-000 300005-000 300003-000 11896-08

AUGUST 1993

Return

# FOR ASSY.

UNIT

3 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 1 6 1 1 1 2 2 As Req'd. 1 1 1 2 2 1 2 2 2 1 4 2 4 1 2 1 1 1 1 1 1 1 1 1 4.20


FIGURE # 4.11 MAST STEERING CONTROL PART # ,,

4.21

Return

AUGUST 1993


FIG ITEM # # PART # 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

48 48 48 48 48 49 49 49 49 49 50 51 52 53 54 55 55 55 55 55 55 55 56 56 56 56 56 56 56 57 57 57 57 57 57 57 58 59

26616-11 26616-12 26616-13 26616-14 26616-15 26616-01 26616-02 26616-03 26616-04 26616-05 14850-00 26615-00 26616-20 26616-10 21542-14 26616-06 26616-07 26616-08 26616-33 26616-35 26616-22 26616-31 26616-37 26616-39 26616-41 26616-43 26616-45 26616-47 26616-49 26616-34 26616-36 26616-38 26616-38 26616-40 26616-19 26616-42 26616-10 --------------

AUGUST 1993

Return

NAME Cable assembly, 83/122 TWO STAGE Cable assembly, 95/144 TWO STAGE Cable assembly, 107/168 TWO STAGE Cable assembly, 119/186 TWO STAGE Cable assembly, 126/198 TWO STAGE Cable assembly, 83/122 TWO STAGE Cable assembly, 95/144 TWO STAGE Cable assembly, 107/168 TWO STAGE Cable assembly, 119/186 TWO STAGE Cable assembly, 126/198 TWO STAGE Spring, drawbar Spacer Cable assembly Cable assembly Cable assembly, CLEAR VIEW Cable assembly, 83/180 CLEAR VIEW Cable assembly, 86/189 CLEAR VIEW Cable assembly, 90/210 CLEAR VIEW Cable assembly, 95/240 CLEAR VIEW Cable assembly, 107/240 CLEAR VIEW Cable assembly, 119/270 CLEAR VIEW Cable assembly, 140/300 CLEAR VIEW Cable assembly, 83/180 CLEAR VIEW Cable assembly, 86/189 CLEAR VIEW Cable assembly, 90/210 CLEAR VIEW Cable assembly, 95/240 CLEAR VIEW Cable assembly, 107/240 CLEAR VIEW Cable assembly, 119/270 CLEAR VIEW Cable assembly, 140/300 CLEAR VIEW Cable assembly, 83/180 CLEAR VIEW Cable assembly, 86/189 CLEAR VIEW Cable assembly, 90/210 CLEAR VIEW Cable assembly, 95/240 CLEAR VIEW Cable assembly, 107/240 CLEAR VIEW Cable assembly, 119/270 CLEAR VIEW Cable assembly, 140/300 CLEAR VIEW Cable assembly, CLEAR VIEW Steer, chain, (See Fig. #4.12)

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT 83/122 95/144 107/168 119/186 126/198 83/122 95/144 107/168 119/186 126/198

83/180 86/189 90/198 95/210 107/240 119/270 140/300 83/180 86/189 90/198 95/210 107/240 119/270 140/300 83/180 86/189 90/198 95/210 107/240 119/270 140/300

4.22


FIGURE # 4.12 FRAME STEERING CONTROL

4.23

Return

AUGUST 1993


FIG ITEM # # PART # 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12

1 11854-05 2 11009-05 3 11016-02 4 25306-00 5 25136-02 6 25135-00 7 25136-01 8 --------------

4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12

9 11018-03 10 29791-00 11 26466-01 12 11073-11 13 21542-11 14 11073-20 15 26466-02 16 11143-22 17 29748-00 18 11170-06 19 14935-01 20 42097-03 21 11261-05 22 26465-00 22 26465-01 23 26612-00 24 11806-06 25 21544-00 26 21542-04 27 26239-00 28 11271-11 29 25121-00

AUGUST 1993

Return

NAME Screw, cap Lockwasher Washer, flat Link, chain Anchor, chain Turnbuckle Anchor, chain Transmission assembly (See Fig.# 1.2 and Fig.# 1.3) Key Torque generator assembly Sprocket Pin, roll Chain, roller Pin, roll Sprocket Screw, cap Plate, hinged Nut Washer, fander Block, pillow Nut Shaft Shaft, High vis. mast Retainer Nut, jum Fitting, cable end Chain, roller Sprocket Screw, set Chain, steer

# FOR ASSY.

UNIT

2 6 2 2 1 1 1 1 1 1 1 2 1 2 2 1 1 3 2 2 4 1 1 1 2 2 1 1 1 1

4.24


FIGURE # 4.13 CASTER ASSEMBLY (29156-00)

4.25

Return

AUGUST 1993


FIG ITEM # # PART # 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13

1 27796-00 2 11077-04 3 27810-00 4 301296-000 5 27804-00 6 11936-17 7 11805-12 8 11073-34 9 27809-00 10 11009-05 11 11854-02 12 302177-000 13 27807-00 14 49929-10 15 11016-27 16 11160-11 17 301297-000 18 301298-000 19 49910-01 20 27808-00 21 301301-000 22 14935-01 23 11017-04 24 11205-25

AUGUST 1993

Return

NAME Base, plate Bearing, thrust Seal, felt Frame, caster Pin, pivot Washer Nut, slotted Pin, roll Cap, hub Lockwasher Screw, cap Spring Plate, spring Bushing Washer, shim Fitting, grease Axle, caster Washer, spacer Bearing, ball Wheel Frame, wheel Washer, spacer Screw, cap Bearing, roller

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 2 1 1 2 1 1

4.26


FIGURE # 5.1 TWO STAGE MAST INSTALLATION

5.1

Return

AUGUST 1993


FIG ITEM # # PART # 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

1 2 3 4 5 6 7 8

--------------------------14992-09 -------------11890-03 14992-08 30554-00 11157-03

AUGUST 1993

Return

NAME Plateform (See Fig.# 4.3 - 4.11) Column, inner (See Fig.# 5.3) Screw, cap Column, outer (See Fig.# 5.2) Pin, dowel Screw, cap Pin Pin, cotter

# FOR ASSY.

UNIT

1 1 1 1 1 4 2 4

5.2


FIGURE # 5.2 TWO STAGE MAST OUTER COLUMN ASSEMBLY

5.3

Return

AUGUST 1993


FIG ITEM # # PART # 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

1 1 1 1 1 2 2 3 4 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 17 18 19 20

29089-01 29089-02 29089-03 29089-04 29089-05 11857-05 11857-09 21089-02 14835-15 14835-72 14835-40 14835-73 14835-74 30558-00 30554-00 11157-03 14891-00 11486-12 14994-10 26617-03 29654-01 26618-04 11009-08 14994-05 30600-01 29101-11 29101-12 29101-13 29101-14 29101-15 26692-00 11009-06 11143-04

AUGUST 1993

Return

NAME Column, 83/122 outer Column, 95/144 outer Column, 107/168 outer Column, 119/186 outer Column, 126/198 outer Shim, .050" Shim, .080" Bearing Chain, 83/122 lift Chain, 95/144 lift Chain, 107/168 lift Chain, 119/186 lift Chain, 126/198 lift Anchor, chain Pin Pin, cotter Nut, wheel Nut, jum Screw, cap Spacer Sheave Spacer Lockwasher Screw, cap Bar, cylinder Cylinder, 83/122 outer Cylinder, 95/144 outer Cylinder, 107/168 outer Cylinder, 119/186 outer Cylinder, 126/198 outer Bar Lockwasher Screw, cap

# FOR ASSY. 1 1 1 1 1 As Req'd. As Req'd. 2 2 2 2 2 2 2 2 4 2 2 1 2 2 1 3 2 1 1 1 1 1 1 1 1 2

UNIT 83/122 95/144 107/168 119/186 126/198

83/122 95/144 107/168 119/186 126/198

83/122 95/144 107/168 119/186 126/198

5.4


FIGURE # 5.3 TWO STAGE MAST INNER COLUMN ASSEMBLY

5.5

Return

AUGUST 1993


FIG ITEM # # PART # 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 14 14 15 16 17 18 19

11143-04 11009-06 11160-11 28159-01 26617-03 29654-01 26618-04 11009-08 14994-11 26618-03 302053-000 14994-13 29090-01 29090-02 29090-03 29090-04 29090-05 11857-05 11857-09 21089-02 30553-02 49993-02 49994-01 30559-00

AUGUST 1993

Return

NAME Screw, cap Lockwasher Fitting, grease Pin Spacer Sheave Spacer Lockwasher Screw, cap Spacer Sheave Screw, cap Column, 83/122 inner Column, 95/144 inner Column, 107/168 inner Column, 119/186 inner Column, 126/198 inner Shim, .050" Shim, .080" Bearing Washer, shim Race, inner Bearing, roller Sheave, chain

# FOR ASSY. 4 4 2 2 3 3 2 1 1 1 1 1 1 1 1 1 1 As Req'd. As Req'd. 2 4 2 2 2

UNIT

83/122 95/144 107/168 119/186 126/198

5.6


FIGURE # 5.4 THREE STAGE CLEAR VIEW MAST OUTER COLUMN ASSEMBLY

5.7

Return

AUGUST 1993


FIG ITEM # # PART #

NAME

5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4

Shim, .05" Shim, .08" Bearing Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Cylinder Assy., Left (See Fig.# 3.14) Cylinder Assy., Right (See Fig.# 3.14) Switch, 150" limit Screw, machine Connector Screw, cap Spacer Sheave, steer Spacer Nut, jam Nut, wheel Switch, 226" and up limit Switch, slack chain Bar Washer, belleville Pin Pin, cotter Pin Anchor Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Bracket Screw, cap Bracket

1 11857-05 1 11857-09 2 21089-02 3 29600-01 3 29600-02 3 29600-03 3 29600-04 3 29600-05 3 29600-06 3 29600-07 4 -----------5 -----------6 49277-01 7 11885-12 8 49279-02 9 14914-10 10 26617-03 11 29654-01 12 26618-04 13 11486-12 14 14891-00 15 49276-01 16 49873-00 17 29646-00 18 49941-08 19 29647-00 20 11157-03 21 30554-00 22 30558-00 23 14835-70 23 14835-11 23 14835-45 23 14835-15 23 14835-22 23 14835-04 23 14835-73 24 29733-00 25 14892-01 26 29734-00

JANUARY 1994

Return

# FOR ASSY. As Req'd. As Req'd. 2 1 1 1 1 1 1 1 1 1 1 4 2 1 2 2 1 2 2 1 1 1 6 1 4 2 2 2 2 2 2 2 2 2 1 2 1

UNIT

83/180 87/189 90/198 95/210 107/240 119/270 140/300

83/180 87/189 90/198 95/210 107/240 119/270 140/300

5.8


FIGURE # 5.5 THREE STAGE CLEAR VIEW MAST INTERMEDIATE CYLINDER ASSEMBLY

5.9

Return

AUGUST 1993


FIG ITEM # # PART #

NAME

5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

Screw, cap Fitting, grease Pin Shim, .05" Shim, .08" Bearing Spacer Sheave, steer Spacer Screw, cap Column, intermediate Column, intermediate Column, intermediate Column, intermediate Column, intermediate Column, intermediate Column, intermediate Column, intermediate Spacer Washer, flat Screw, cap Screw, cap Sheave, hose Washer, shim Race, inner Bearing, roller Sheave, chain

1 11143-03 2 11160-11 3 29637-00 4 11857-05 4 11857-09 5 21089-02 6 26617-03 7 29654-01 8 26618-04 9 14994-10 10 29601-01 10 29601-02 10 29601-03 10 29601-04 10 29601-05 10 29601-06 10 29601-07 11 29625-00 12 26617-02 13 11016-04 14 11830-20 15 11830-21 16 301837-000 17 30553-02 18 49993-07 19 49994-03 20 29624-00

AUGUST 1993

Return

# FOR ASSY. 2 2 2 As Req'd. As Req'd. 4 5 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 2

UNIT

83/180 87/189 90/198 95/210 107/240 119/270 140/300

5.10


FIGURE # 5.6 THREE STAGE CLEAR VIEW MAST INNER COLUMN ASSEMBLY

5.11

Return

AUGUST 1993


FIG ITEM # # PART #

NAME

5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6

Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Shim, .05" Shim, .08" Bearing Screw, cap Spacer Sheave Spacer Freelift cylinder assy. (See Fig.#5.7) Screw, cap Lockwasher Clamp Screw, cap Clamp Nut

1 29602-01 1 29602-02 1 29602-03 1 29602-04 1 29602-05 1 29602-06 1 29602-07 2 11857-05 2 11857-09 3 21089-02 4 14994-11 5 26617-03 6 26492-03 7 26618-04 8 ------------9 14994-05 10 11009-08 11 49278-00 12 11045-04 13 49709-11 14 11170-04

JANUARY 1994

Return

# FOR ASSY. 1 1 1 1 1 1 1 As Req'd. As Req'd. 2 1 2 2 1 1 4 4 1 3 2 3

UNIT 83/180 87/189 90/198 95/210 107/240 119/270 140/300

5.12


FIGURE # 5.7 THREE STAGE CLEAR VIEW MAST FREELIFT CYLINDER INSTALLATION

5.13

Return

AUGUST 1993


FIG ITEM # # PART #

NAME

5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7

Fitting, grease Nut, elastic stop Sheave, steer Spacer Washer, special Sheave, chain Bearing, roller Race, inner Washer, special Race Screw, flathead Bumper Washer Shaft Race Sheave, cable Cylinder Assy., (See Fig.# 3.14) Nut, jam Nut, wheel Anchor Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Pin Pin, cotter Screw, set

1 11160-11 2 11831-04 3 29654-00 4 26618-04 5 26638-01 6 29624-00 7 49994-03 8 49993-07 9 28156-02 10 11936-13 11 49319-06 12 29475-00 13 29474-00 14 29628-00 15 11936-12 16 29626-00 17 ------------18 11486-12 19 14891-00 20 30558-00 21 14835-25 21 14835-07 21 14835-08 21 14835-09 21 14835-38 21 14835-79 21 14835-14 22 30554-00 23 11157-03 24 11271-36

AUGUST 1993

Return

# FOR ASSY. 2 2 2 1 2 2 2 2 2 2 1 1 1 1 2 1 1 2 2 2 2 2 2 2 2 2 2 2 4 1

UNIT

83/180 87/189 90/198 95/210 107/240 119/270 140/300

5.14


FIGURE # 6.1 LIGHTS AND FAN ASSEMBLY NOTE:

6.1

Return

FOR 36 VOLT SYSTEMS THE FAN MUST HAVE THE #16 RESISTOR INSTALLED IN ELECTRICAL WIRING...

AUGUST 1993


FIG ITEM # # PART # 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1

1 11852-18 2 29850-00 3 29821-00 3 29821-01 4 29823-00 5 29822-00 6 29797-00 7 29820-00 7 29820-01 8 11885-12 9 29819-00 10 49396-00 11 25332-01 12F 11261-04 13F 11009-04 14F 29393-00 15F 301473-000 16F 301474-001 17F 11045-02 *F 52-07901-01 *F 11823-06 18 49425-00 19 49425-02 20 49425-01 21 29341-00 22 49439-00 22 49439-01

NAME

# FOR ASSY.

Screw, flat head Bracket, support Light, dome (24 volt) Light, dome (36 volt) Bezel, light Louver, with bezel Console, light and fan Light, work (24 volt) Light, work (36 volt) Screw, machine Shroud, fan Fan Tie, wire Nut (36 volt) Lockwasher (36 volt) Bracket (36 volt) Clamp (36 volt) Resistor, 50 OHM, (36 volt) Screw, cap (36 volt) Wire, 16 ga. block (36 volt) Fitting, wire (36 volt) Switch, working light Switch, dome light Switch, fan Harness, wire Light, adjustable with switch Light, adjustable with switch

8 1 1 1 2 2 1 1 1 4 1 1 As Req'd. 1 1 1 1 1 1 As Req'd. 2 1 1 1 1 2 2

UNIT

36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt

24 Volt 36 Volt

NOTE: "F" - Parts Used with fan on 36 VOLT only !!!

AUGUST 1993

Return

6.2


24 VOLT N.D.C. ELECTRICAL SCHEMATIC

FIGURE # 7.1 24 VOLT N.D.C. ELECTRICAL SCHEMATIC

7.1

Return

AUGUST 1993


FIGURE # 7.2 24 VOLT N.D.C. ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

Return

7.2


36 VOLT N.D.C. ELECTRICAL SCHEMATIC

FIGURE # 7.3 36 VOLT N.D.C. ELECTRICAL SCHEMATIC

7.3

Return

AUGUST 1993


FIGURE # 7.4 36 VOLT N.D.C. ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

Return

7.4


FIGURE # 7.5 N.D.C. PLATFORM WIRING HARNESS AND RELATED PARTS

7.5

Return

JANUARY 1994


FIG ITEM # # PART # 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5

1 2 * * 3 4 5 6 6 7 8 9 10 11 12 * * 13 14 14 15 * * 16 17 18 19 20 21 22

-----------------49965-00 11880-08 14986-03 302016-000 302092-000 26204-00 23228-01 23228-02 49424-00 49293-00 29304-00 49433-00 29276-00 20323-00 11880-08 14986-03 49605-00 23309-01 23309-02 20323-00 11880-08 14986-03 29396-00 29393-00 29575-00 29355-00 29354-00 29413-00 29373-00

FEBRUARY 1993

Return

NAME Handle control assembly (See Fig.# 4.7) Switch, hand rail Screw, machine Nut, twin Switch, key Key (set of two) Hourmeter (optional) Indicator, 24 volt battery discharge (BDI) Indicator, 36 volt battery discharge (BDI) Switch, disconnect Switch, start Potentioneter, solder Switch, master control Harness, platform wiring Switch, chain slack (3 stage only) Screw, machine Nut, twin Filter, horn Horn, 24 volt Horn, 36 volt Switch, foot pedal Screw, machine Nut, twin Buzzer Bracket, buzzer Harness, wiring Indicator, light Switch Plate, switch Decal, black

# FOR ASSY. 1 2 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1

UNIT

24 volt 36 volt

24 volt 36 volt

7.6


FIGURE # 7.6 MAST CABLE AND RELATED PARTS

7.7

Return

AUGUST 1993


FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT

7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6

1 11261-06 2 11016-03 3 49934-00 4 29849-07 4 29849-08 4 29849-09 4 29849-10 4 29849-11

Nut Washer, flat Spring Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast

2 2 2 1 1 1 1 1

83/122 95/144 107/168 119/186 126/198

7.6 7.6 7.6 7.6 7.6 7.6 7.6

4 29849-00 4 29849-01 4 29849-02 4 29849-03 4 29849-04 4 29849-05 4 29849-06

Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW Cable assembly, 3 stage CLEAR VIEW

1 1 1 1 1 1 1

83/180 87/189 90/198 95/210 107/240 119/270 140/300

AUGUST 1993

Return

7.8


FIGURE # 7.7 N.D.C. MAIN FRAME WIRING HARNESS AND RELATED PARTS

7.9

Return

FEBRUARY 1993


FIG ITEM # # PART # 7.7 7.7 7.7 7.7

1 2 3 4

29584-00 49771-01 29392-00 49399-00

7.7

4

49399-01

7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7 7.7

5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

29583-00 29583-01 29579-00 29587-00 49537-00 29573-00 49607-00 29578-00 25275-03 49387-01 25275-09 29582-00 29581-00 25332-01 29580-00 NSS 29375-00 29356-00 ------------------

FEBRUARY 1993

Return

NAME Regulator, 36 volt Fitting, wire Motor, servo Control, EV-100 LX SCR TX panel (See Fig.# 2.7) Control, EV-100 LX SCR TT panel (See Fig.# 2.7) Adapter, 24 volt FSA-AB Adapter, 36 volt FSA-AB Servo, steering (FSA) Relay, 20 AMP (1CR) Relay, 3 AMP (2CR - 3CR) Harness, wiring Diode (BLACK) Controller, MICRO 70 Fuse, 1 AMP Block, fuse Fuse, 20 AMP Interface, FTI-7 tach Antenna, CRA side mount (See Fig.# 7.8) Tie, cable Antenna, CRA top mount (See Fig.# 7.8) Switch, interlock (See Fig.# 2.14) Tachometer Potentionmeter Lift pump & motor assembly (See Fig.# 3.9)

# FOR ASSY.

UNIT 36 VOLT

1 2 1 1

TX CARD

1

TT CARD

1 1 1 1 2 1 4 1 1 1 1 1 1 12 1 1 1 1 1

24 VOLT 36 VOLT

7.10


FIGURE # 7.8 ANTENNA AND RELATED PARTS MOUNTING INSTALLATION

7.11

Return

AUGUST 1993


FIG ITEM # # PART # 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8

1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 K

49525-08 29360-00 11016-25 11009-03 11129-03 25332-01 29580-00 NSS NSS NSS 11170-05 11016-02 14805-05 11854-08 29344-00 29483-00 11261-05 11009-05 29485-00 11854-03 29581-00 NSS NSS NSS 25332-03 300822-001

JANUARY 1994

Return

NAME Screw, flat head socket Bracket Washer, flat Lockwasher Nut Tie, cable Antenna, CRA top mounting Nut, M4 NYLON Washer, rubber Screw, M4x40 NYLON Nut, lock Washer, flat Spacer Screw, cap Plate, mounting Bracket Nut Lockwasher Support Screw, cap Antenna, CRA side mounting Nut, M4 NYLON Washer, rubber Screw, M4x40 NYLON Tie, antenna restrain Kit, antenna mounting hardware (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

2 1 2 2 2 12 1 2 2 2 2 6 2 2 1 1 4 4 1 4 1 2 2 2 2 4

7.12


FIGURE # 7.9 MICRO 70 AND RELATED PARTS INSTALLATION

7.13

Return

FEBRUARY 1993


FIG ITEM # # PART # 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

11072-03 14911-02 29583-00 29583-01 29579-00 11880-03 11072-01 29587-00 49537-00 11880-11 29582-00 29512-00 14913-02 25275-03 25275-09 49387-01 29578-00 14957-05 11009-04 11016-01 14968-04 49286-00 29767-00 11854-13 49285-00 49285-01 14935-03 29472-00 11854-13 11016-03 11009-06 11261-06 29769-00 11016-02 11009-05 11261-05 15677-08 11045-02 11045-03 25332-01

FEBRUARY 1993

Return

NAME Lockwasher Screw, machine Adapter, 24 volt FSA-AB Adapter, 36 volt FSA-AB Servo, steering (FSA) Screw, machine Lockwasher Relay, 20 AMP (1CR) Relay, 3 AMP (2CR - 3CR) Screw, machine Interface, FTI-7 tach Plate, mounting Screw, machine Fuse, 1 AMP Fuse, 20 AMP Block, fuse Controller, MICRO 70 Screw, machine Lockwasher Washer, flat Plate, mounting Mount, shock Bracket, mounting Screw, cap Nut, nyloc Nut, nyloc Washer, fender Valve, control (See Fig.# 3.10) Screw, cap Washer, flat Lockwasher Nut Plate Washer, flat Lockwasher Nut Clamp Screw Screw, cap Tie, cable

# FOR ASSY. 4 4 1 1 1 6 8 1 2 2 1 1 2 1 1 1 1 3 5 5 1 3 1 2 6 3 3 1 2 2 2 2 1 2 2 2 2 2 2 4

UNIT

24 VOLT 36 VOLT

7.14


FIGURE # 7.10 FRAME STEERING CONTROL AND SERVO-MOTOR INSTALLATION

7.15

Return

AUGUST 1993


FIG ITEM # # PART # 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10

1 2 3 4 5 6 7 8

11854-05 11009-05 11016-02 25306-00 25136-02 25135-00 25136-01 --------------

7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10 7.10

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 38

11009-03 11047-30 11016-25 11854-03 29364-00 29392-00 11073-11 29376-00 11018-03 29791-00 11057-14 29377-01 29378-00 21542-11 11073-20 26466-02 11143-22 29748-00 11170-06 14935-01 42097-03 11261-05 26465-00 26465-01 26612-00 11806-06 21544-00 21542-04 26239-00 11271-11 25121-00

AUGUST 1993

Return

NAME Screw, cap Lockwasher Washer, flat Link, chain Anchor, chain Turnbuckle Anchor, chain Transmission assembly (See Fig.# 1.2 and Fig.# 1.3) Lockwasher Screw, socket head Washer, flat Screw, cap Bracket Motor, servo Pin, roll Coupler, torque generator end Key Torque generator assembly Key Coupler Spider Chain, roller Pin, roll Sprocket Screw, cap Plate, hinged Nut Washer, fender Block, pillow Nut Shaft Shaft, high vis. mast Retainer Nut, jam Fitting, cable end Chain, roller Sprocket Screw, set Chain, steer

# FOR ASSY.

UNIT

6 6 2 2 1 1 1 1 4 4 4 3 1 1 2 1 2 1 1 1 1 1 2 2 1 1 3 2 2 4 1 1 1 2 2 1 1 1 1

7.16


FIGURE # 7.11 FEEDBACK POTENTIOMETER AND TACHOMETER INSTALLATION

7.17

Return

FEBRUARY 1993


FIG ITEM # # PART # 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

11143-10 11009-06 15677-04 26618-05 29367-00 11016-21 11009-01 11880-03 11271-08 29368-00 29369-00 11898-07 26379-00 20070-01 20069-01 11016-03 11143-16 29365-00 11009-13 49388-01 29382-00 29381-00 29375-00 29383-00 11271-26 --------------

7.11 7.11 7.11 7.11 7.11 7.11 7.11 7.11

27 28 29 30 31 32 33 34

14986-03 49965-00 11880-08 11160-08 29356-00 29384-00 29385-00 29379-00

FEBUARY 1993

Return

NAME Screw, cap Lockwasher Clamp Spacer Collar Washer, flat Lockwasher Screw, machine Screw, set Plate Plate Ring, retainer Bracket Bearing Washer Washer, flat Screw, cap Bracket Lockwasher Screw, machine Pulley Belt, timing Tachometer Pulley Screw, set Transmission assembly (See PART I Fig.# 1.2, PART II Fig.# 1.3) Nut, twin Switch, brake interlock Screw, machine Fitting, grease Potentiometer Spring Chain, beaded Sprocket

# FOR ASSY.

UNIT

1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 3 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1

7.18


FIGURE # 7.12 36 VOLTAGE REGULATOR INSTALLATION

7.19

Return

AUGUST 1993


FIG ITEM # # PART # 7.12 7.12 7.12 7.12 7.12 7.12 7.12 7.12 7.12

1 2 3 4 5 6 7 8 9

29584-00 11045-02 11009-04 11016-01 29576-00 11261-04 11009-04 11016-01 ------------

AUGUST 1993

Return

NAME Regulator, 36 volt Screw, cap Lockwasher Washer, flat Bracket, mounting Nut Lockwasher Washer, flat Frame, main (See Fig.# 4.2)

# FOR ASSY. 1 4 4 4 1 2 2 2 1

UNIT 36 VOLT

7.20


FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1993


FIG ITEM # # PART # 10.1 1 10.1 2 10.1 3 10.1 4 10.1 5 10.1 6 10.1 7 10.1 8 10.1 9 10.1 10 10.1 11

202420 200025 204317 301529-000 49670-00 202154 PM-4011 PM-4246 301582-000 301583-000 301584-000

JANUARY 1994

Return

NAME Fitting, quick coupler Lubricate, 2 oz. Molykote Set, hand Cord, hand set Lubricant, lift truck Adapter, flush & hard to reach Adapter, torque wrench Adapter, slotted nut Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50ml tube #515 gasket eliminator

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1

UNIT

2 oz. Tube

13oz. Can

50ml Tube 6oz. Can 50ml Tube

10.2


Return


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

PM-4011 PM-4246 14949-XL 20257 21035 28286 11859-3 200025 200033 200033 200038 200039 200040 200041 200042 200043 200044 200045 200045 200046 200047 200048 200049 200050 200051 200052 200054 200056 200059 200068 200071 200072 200073 200073 200073 200073 200074 200075 200076 200077 200077 200077 200077 200077 200078 200079

10.1 10.1 4.9 2.27 2.27 2.27 1.2 10.1 3.6 3.9 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 3.10 3.10 3.10 3.9 3.10 3.6 3.10 3.10 3.5 2.10 2.13 2.10 2.14 2.12 2.11 2.10 2.10

11 12 2 19 21 12 15 6 25 3 22 3 2 9 8 6 15 31 13 30 33 27 26 19 20 12 29 1 11 16 4 10 23 17 20 11 5 2 1 2 2 2 2 2 3 4

200080 200081 200081 200081 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200094 200094 200094 200095 200095 200095 200095 200096 200096 200096 200096 200096 200097 200098 200719 200719 200727 200727 200765 200765 201215 201215 201215 201215 201215 201259

2.10 2.10 2.13 2.14 2.11 2.12 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.14 2.12 2.13 2.11 2.10 2.11 2.12 2.13 2.13 2.12 2.14 2.11 2.10 2.10 2.9 3.5 3.5 3.5 3.5 3.5 3.5 2.11 2.12 2.13 2.10 2.14 2.14

5 6 6 6 6 6 7K 8K 9K 11 13 14K 15 18 19 20K 21K 22 24 12 19 19 19 25 9 9 9 8 8 9 8 26 27K 3 12 4 3 11 7 15 14 14 14 12 16 14

AUGUST 1993

Return

99.1


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201259 201259 201259 201262 201262 201263 201266 201266 201266 201266 201266 201297 201324 201367 201367 201367 201367 201367 201368 201368 201368 201368 201368 201372 201372 201372 201372 201372 201962 201962 201962 201963 201963 201963 201964 201964 201965 201965 201966 201966 201967 201967 201967 201967 201997 201997 202004 202004 202009 202009 202010 202010

2.13 2.12 2.11 2.13 2.11 2.14 2.10 2.12 2.12 2.11 2.13 2.7 2.9 2.11 2.13 2.14 2.12 2.10 2.12 2.13 2.10 2.14 2.11 2.10 2.13 2.12 2.14 2.11 2.13 2.14 2.11 2.13 2.14 2.11 2.11 2.13 2.11 2.13 2.13 2.11 2.14 2.12 2.11 2.13 3.5 3.5 2.9 2.11 2.10 2.9 2.9 2.9

11 11 11 4 4 13 10 12 4 12 12 28 16 13 13 15 13 23 16 16 16 18 16 17 17 17 19 17 1 1 1 3 3 3 5 5 7 7 10 10 17 15 15 15 14 6 20 18 28 20 20 20

202010 202010 202015 202016 202017 202018 202019 202020 202021 202022 202023 202024 202025 202026 202027 202028 202029 202030 202031 202032 202038 202038 202044 202045 202045 202046 202047 202047 202049 202050 202051 202052 202053 202054 202055 202056 202057 202058 202059 202060 202061 202062 202063 202064 202065 202065 202066 202112 202154 202172 202420 202424

2.12 2.13 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 3.5 3.5 3.6 3.6 3.9 3.6 3.6 3.9 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.9 3.6 3.6 10.1 2.13 10.1 2.12

18 18 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 5 13 16 17 20 18 19 22 15 11 13 3 4 5 2 1 27 28 10 9 8 7 6 26 24 18 14 12 10 2 5 5

99.2

Return

AUGUST 1993


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

204255 204317 2328-02 11003-05 11009-01 11009-01 11009-01 11009-03 11009-03 11009-03 11009-03 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11009-06 11009-06 11009-06 11009-06 11009-06 11009-06 11009-06 11009-06 11009-08 11009-08 11009-08

2.14 10.1 7.5 1.2 2.27 2.8 7.11 2.3 2.8 7.10 7.8 2.27 2.6 6.1 4.8 4.4 4.10 2.22 2.28 2.5 2.15 7.12 7.9 7.12 2.6 4.8 3.7 4.10 4.7 4.13 4.6 4.2 4.12 1.3 1.2 7.10 7.9 7.8 1.1 1.2 2.3 3.3 4.7 3.8 5.3 5.2 3.7 7.9 7.11 1.1 5.6 5.3

5 7 6 25 23 11 7 12 7 9 4 18 8 13F 5 2 11 6 8 18 2 3 18 7 24 8 20 36 4 10 6 13 2 22 21 2 34 18 2 36 8 19 15 2 2 19 27 30 2 8 10 8

11009-08 11009-08 11009-13 11015-06 11015-06 11015-09 11015-09 11015-34 11015-35 11016-01 11016-01 11016-01 11016-01 11016-01 11016-01 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-11 11016-12 11016-12 11016-12 11016-12 11016-12 11016-21 11016-21 11016-21 11016-23 11016-25 11016-25 11016-25 11016-27 11016-27 11017-04 11017-04 11018-03 11018-03

5.2 1.2 7.11 3.7 3.3 1.3 1.2 1.2 1.2 2.27 2.28 2.5 7.12 7.12 7.9 1.2 4.8 4.7 4.10 4.10 4.12 7.9 7..10 7.8 7.6 4.1 4.7 3.3 2.4 1.2 7.11 7.9 5.5 4.8 2.8 2.6 4.6 3.3 3.7 2.8 2.27 7.11 2.24 2.8 7.8 7.10 4.1 4.13 3.8 4.13 4.12 4.10

14 27 19 7 33 27 17 13 18 16 7 17 8 4 19 23 19 5 16 40 3 33 3 12 2 8 14 3 2 2 16 29 13 6 14 2 5 22 19 10 24 6 * 8 3 11 3 15 3 23 9 21

AUGUST 1993

Return

99.3


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11018-03 11020-13 11020-28 11025-05 11030-06 11039-28 11039-37 11045-02 11045-02 11045-02 11045-02 11045-03 11045-03 11045-03 11045-04 11045-04 11045-04 11045-04 11045-04 11047-06 11047-30 11057-14 11072-01 11072-01 11072-03 11073-04 11073-11 11073-11 11073-15 11073-17 11073-20 11073-20 11073-31 11073-32 11073-34 11073-34 11077-04 11129-03 11129-06 11135-02 11143-03 11143-04 11143-04 11143-04 11143-04 11143-05 11143-05 11143-06 11143-08 11143-08 11143-10 11143-16

7.10 4.10 1.2 4.10 1.3 4.2 1.3 6.1 1.3 7.9 7.12 4.10 2.5 7.9 2.28 4.4 2.27 5.6 4.8 4.1 7.10 7.10 2.27 7.9 7.9 4.3 4.12 7.10 4.1 4.5 4.12 7.10 1.3 4.2 4.7 4.13 4.13 7.8 4.6 4.6 5.5 1.2 4.7 5.3 5.2 3.7 4.6 4.2 1.1 3.3 7.11 1.2

17 33 12 43 25 9 31 17F 1 37 2 41 16 38 9 6 14 12 4 15 10 19 26 6 1 20 12 15 4 5 14 23 12 5 7 8 2 5 21 10 1 1 16 1 20 25 19 25 1 25 1 37

11143-16 11143-22 11143-22 11157-03 11157-03 11157-03 11157-03 11160-08 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11170-01 11170-02 11170-04 11170-04 11170-04 11170-04 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11176-01 11176-01 11176-15 11176-20 11205-08 11205-24 11205-25 11205-28 11261-01 11261-01 11261-04 11261-04 11261-04 11261-04 11261-04 11261-04 11261-05 11261-05 11261-05 11261-05 11261-05 11261-05 11261-05 11261-06 11261-06 11261-06

7.11 4.12 7.10 5.7 5.1 5.2 5.4 7.11 4.2 4.2 5.7 4.13 5.5 5.3 2.24 2.24 5.6 4.10 4.4 4.1 7.8 4.1 3.3 4.2 4.12 7.10 3.15 2.8 2.15 2.8 4.2 1.3 4.13 1.3 2.8 2.27 2.6 2.15 6.1 2.8 2.27 7.12 4.12 4.8 4.10 3.7 7.9 7.10 7.8 7.6 4.6 4.3

17 16 25 23 8 7 20 30 8 14 1 16 2 3 * * 14 12 1 13 11 9 2 22 18 27 15 6 1 3 10 24 24 29 12 22 7 3 12F 13 17 6 21 10 18 21 35 30 17 1 17 12

99.4

Return

AUGUST 1993


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11261-06 11261-06 11261-06 11261-06 11261-06 11261-06 11271-06 11271-08 11271-11 11271-11 11271-26 11271-35 11271-36 11429-01 11445-02 11486-12 11486-12 11486-12 11805-12 11806-05 11806-06 11806-06 11806-06 11806-10 11813-05 11813-06 11816-02 11823-06 11823-27 11827-03 11827-06 11830-20 11830-21 11831-04 11837-10 11852-18 11852-51 11854-02 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-04 11854-04 11854-04 11854-04 11854-04 11854-04 11854-05

3.7 3.3 2.3 4.7 2.4 7.9 1.3 7.11 4.12 7.10 711 4.4 5.7 4.6 1.2 5.7 5.4 5.2 4.13 4.3 4.12 4.10 7.10 1.1 4.6 4.1 1.2 6.1 2.27 4.7 3.4 5.5 5.5 5.7 4.10 6.1 1.1 4.13 4.7 4.10 3.3 3.7 4.2 7.10 7.8 4.4 1.2 2.6 1.3 4.3 4.10 4.12

28 20 7 18 1 31 16 9 28 37 25 9 24 16 32 18 13 9 7 18 24 31 33 20 1 5 24 *F 28 20 5 14 15 2 25 1 12 11 3 34 17 16 12 12 20 18 22 23 21 19 15 1

11854-05 11854-06 11854-08 11854-08 11854-08 11854-10 11854-10 11854-13 11854-13 11854-15 11857-02 11857-02 11857-03 11857-05 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-09 11857-10 11857-11 11867-03 11878-02 11878-05 11880-03 11880-03 11880-04 11880-04 11880-04 11880-08 11880-08 11880-08 11880-08 11880-08 11880-08 11880-08 11880-08 11880-08 11880-08 11880-10 11880-11 11881-08 11885-03 11885-03 11885-12 11885-12 11890-03 11890-03

7.10 4.8 4.6 4.4 7.8 4.3 4.7 7.9 7.9 3.7 4.2 4.6 4.7 5.5 5.6 5.3 5.4 5.2 5.3 5.2 5.6 5.5 5.4 4.9 4.9 4.6 1.3 1.3 7.9 7.11 2.24 4.10 2.27 7.5 7.5 2.5 7.5 4.4 1.1 4.3 1.2 2.5 7.11 2.24 7.9 4.10 2.21 2.24 5.4 6.1 1.3 5.1

1 9 13 17 14 23 17 23 28 4 16 15 19 4 2 14 1 2 14 2 2 4 1 4 4 9 17 4 5 8 * 1 27 * * * * 19 19 4 3 * 29 * 9 27 13 * 7 8 7 5

AUGUST 1993

Return

99.5


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11896-08 11897-03 11898-04 11898-07 11898-07 11936-04 11936-12 11936-13 11936-17 12391-07 12391-07 12391-07 12391-08 12391-08 12391-08 12391-10 12459-00 13857-01 13857-01 14805-04 14805-05 14835-04 14835-07 14835-08 14835-09 14835-11 14835-14 14835-15 14835-15 14835-22 14835-25 14835-40 14835-45 14835-70 14835-72 14835-73 14835-73 14835-74 14835-79 14850-00 14851-02 14853-00 14859-03 14859-03 14859-04 14859-04 14859-06 14859-06 14891-00 14891-00 14891-00 14892-01

4.10 3.14 4.10 1.1 7.11 1.1 5.7 5.7 4.13 3.11 3.13 3.13 3.11 3.13 3.13 3.14 1.2 3.12 3.15 4.4 7.8 5.4 5.7 5.7 5.7 5.4 5.7 5.2 5.4 5.4 5.7 5.2 5.4 5.4 5.2 5.2 5.4 5.2 5.7 4.11 4.6 3.4 3.7 3.3 3.7 3.3 3.11 3.13 5.4 5.2 5.7 5.4

47 2 29 5 12 13 15 10 6 11 16 10 4 19 4 8 16 5 4 16 13 23 21 21 21 23 21 4 23 23 21 4 23 23 4 4 23 4 21 50 3 1 2 8 9 5 1 1 14 8 19 25

14911-02 14911-06 14911-07 14913-02 14914-10 14935-01 14935-01 14935-01 14935-02 14935-03 14952-01 14952-01 14956-01 14956-01 14956-02 14957-01 14957-01 14957-01 14957-05 14959-00 14968-04 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 14992-08 14992-09 14993-12 14994-05 14994-05 14994-08 14994-10 14994-10 14994-11 14994-11 14994-13 14994-15 14999-01 15032-02 15032-05 15032-07 15615-00 15615-00 15677-03 15677-04 15677-04

7.9 2.3 2.3 7.9 5.4 4.13 4.12 7.10 4.10 7.9 3.7 3.7 3.11 3.13 3.7 4.6 4.8 4.8 7.9 4.9 7.9 4.4 1.2 1.1 4.3 2.5 2.5 7.5 7.5 7.5 7.11 5.1 5.1 4.10 5.2 5.6 1.1 5.5 5.2 5.6 5.3 5.3 1.3 1.3 4.7 4.10 4.10 3.3 3.7 3.13 1.1 3.3

2 15 11 12 9 22 19 28 10 26 5 8 2 2 23 7 18 12 17 2 20 13 5 17 6 * * * * * 27 6 3 8 15 9 9 9 10 4 9 12 26 20 26 38 6 34 6 25 3 28

99.6

Return

AUGUST 1993


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

15677-04 15677-08 15677-08 20067-00 20069-01 20069-01 20070-01 20070-01 20163-99 20176-00 20262-01 20323-00 20323-00 20323-00 20323-00 20323-00 20323-00 20393-00 20411-00 20448-00 20536-00 20904-01 21089-02 21089-02 21089-02 21089-02 21089-02 21184-00 21541-01 21542-02 21542-04 21542-04 21542-11 21542-11 21542-14 21542-14 21544-00 21544-00 21648-00 21654-00 23034-00 23228-01 23228-01 23228-02 23231-00 23233-00 23309-01 23309-01 23309-02 25094-03 25094-04 25094-04

7.11 2.3 7.9 1.3 1.1 7.11 1.1 7.11 2.24 4.3 1.2 7.5 4.4 7.5 2.3 2.5 1.2 10.1 4.1 4.2 1.3 4.1 5.3 5.5 5.4 5.2 5.6 3.14 4.10 4.10 4.12 7.10 4.12 7.10 4.10 4.11 4.12 7.10 4.6 4.6 4.7 2.5 7.5 2.5 2.24 2.24 7.5 4.4 7.5 2.9 2.9 2.9

3 9 36 13 15 15 16 14 8 11 30 15 11 12 17 12 4 4 14 19 14 20 15 5 2 3 3 5 30 26 26 35 13 22 26 54 25 34 22 18 23 6 6 6 * * 14 15 14 23 23 22

25121-00 25121-00 25135-00 25135-00 25136-01 25136-01 25136-02 25136-02 25189-02 25189-02 25194-01 25203-05 25203-05 25204-05 25204-05 25275-01 25275-03 25275-03 25275-09 25275-09 25306-00 25306-00 25332-01 25332-01 25332-01 25332-01 25332-01 25332-03 25339-06 25902-00 25903-00 25920-00 25922-04 25925-00 25926-00 25934-02 25937-01 25938-01 25939-00 25971-00 25972-00 25975-00 25982-00 25984-01 25987-00 26046-02 26046-03 26079-00 26137-01 26137-02 26137-03 XB-26137-17X

4.12 7.10 4.12 7.10 4.12 7.10 4.12 7.10 4.1 4.2 1.1 4.1 4.2 4.2 4.1 2.24 7.7 7.9 7.7 7.9 4.12 7.10 6.1 3.7 7.8 7.7 7.9 7.8 2.27 1.2 1.2 1.3 1.2 1.3 1.3 1.2 1.3 1.3 1.3 1.3 1.2 1.3 1.3 1.3 1.3 4.1 4.1 4.5 4.5 4.5 4.5 4.5

29 38 6 6 7 7 5 5 18 1 10 17 3 2 19 * 12 13 14 14 4 4 11 22 6 17 39 25 29 34 19 10 29 11 8 28 19 2 28 26 33 9 18 3 15 6 6 3 4 4 4 4

AUGUST 1993

Return

99.7


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

XB-26137-19X XB-26137-22X 26138-00 26202-02 26203-04 26204-00 26204-00 26227-00 26239-00 26239-00 26253-00 26256-00 26257-00 26257-00 26260-00 26261-00 26325-01 26326-00 26327-00 26333-00 26336-00 26379-00 26379-00 26460-00 26465-00 26465-00 26465-01 26465-01 26466-01 26466-02 26466-02 26468-00 26468-00 26469-00 26472-00 26474-00 26478-00 26492-03 26522-00 26523-00 26559-00 26601-00 26602-00 26603-01 26612-00 26612-00 26615-00 26616-01 26616-02 26616-03 26616-04 26616-05

4.5 4.5 4.5 4.10 4.6 7.5 2.5 4.10 4.12 7.10 4.10 4.10 4.10 4.10 4.10 4.10 4.2 4.2 4.2 4.2 4.2 1.1 7.11 4.2 4.12 7.10 4.12 7.10 4.12 4.12 7.10 1.2 3.3 3.4 3.4 1.2 1.2 5.6 4.2 4.2 4.10 4.10 4.10 4.10 4.12 7.10 4.11 4.11 4.11 4.11 4.11 4.11

4 4 2 32 14 5 5 23 27 36 7 5 24 4 2 3 17 18 21 15 20 6 13 11 22 31 22 31 11 15 24 7 29 2 3 10 35 6 7 6 42 14 39 13 23 32 51 49 49 49 49 49

26616-06 26616-07 26616-08 26616-10 26616-10 26616-11 26616-12 26616-13 26616-14 26616-15 26616-19 26616-20 26616-22 26616-31 26616-33 26616-34 26616-35 26616-36 26616-37 26616-38 26616-38 26616-39 26616-40 26616-41 26616-42 26616-43 26616-45 26616-47 26616-49 26617-02 26617-03 26617-03 26617-03 26617-03 26617-03 26618-03 26618-03 26618-03 26618-04 26618-04 26618-04 26618-04 26618-04 26618-04 26618-05 26638-01 26644-01 26644-02 26644-03 26644-06 26644-09 26644-10

4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 5.5 5.6 5.3 5.5 5.2 5.4 3.3 5.3 1.1 5.2 5.7 5.3 5.6 5.4 5.5 7.11 5.7 3.15 3.15 3.15 3.15 3.15 3.15

55 55 55 58 53 48 48 48 48 48 57 52 55 55 55 57 55 57 56 57 57 56 57 56 57 56 56 56 56 12 5 5 6 11 10 27 10 4 13 4 7 7 12 8 4 5 14 14 14 14 14 14

99.8

Return

AUGUST 1993


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

26644-30 26671-00 26672-00 26674-00 26687-00 26688-00 26692-00 26704-00 26744-00 26907-00 26907-01 26907-02 26910-00 26910-01 26910-02 26915-00 26915-00 26915-00 26915-00 26916-00 26990-00 27006-00 27006-02 27270-00 27693-02 27693-02 27693-04 27697-00 27782-00 27796-00 27804-00 27807-00 27808-00 27809-00 27810-00 27892-00 27900-00 27900-00 28130-12 28130-15 28130-18 28130-19 28130-32 28137-00 28141-02 28141-03 28141-04 28141-05 28141-08 28141-12 28141-13 28142-00

3.15 1.2 1.2 1.2 4.10 4.10 5.2 1.2 0.1 3.11 3.13 3.13 4.5 4.5 4.5 2.3 2.6 3.5 3.3 3.3 4.10 4.2 4.2 2.14 2.9 2.9 2.9 2.27 4.10 4.13 4.13 4.13 4.13 4.13 4.13 3.14 2.6 3.8 3.12 3.12 3.12 3.12 3.12 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.12

14 8 9 20 35 28 18 6 8 9 9 14 1 1 1 1 16 1 21 18 17 23 23 20 10 14 10 13 9 1 5 13 20 9 3 11 14 1 1 1 1 1 1 5 7 7 7 7 7 7 7 11

28142-00 28150-11 28150-12 28150-13 28150-16 28150-21 28150-22 28150-23 28156-02 28159-01 28200-00 28200-00 28437-00 29018-00 29020-00 29026-00 29055-00 29056-00 29066-00 29089-01 29089-02 29089-03 29089-04 29089-05 29090-01 29090-02 29090-03 29090-04 29090-05 29101-11 29101-11 29101-12 29101-12 29101-13 29101-13 29101-14 29101-14 29101-15 29101-15 29102-02 29102-05 29102-09 29102-13 29102-14 29103-00 29103-00 29103-01 29103-01 29103-02 29103-02 29103-03 29103-03

3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 5.7 5.3 3.12 3.15 3.12 1.2 1.3 1.3 2.21 2.16 2.19 5.2 5.2 5.2 5.2 5.2 5.3 5.3 5.3 5.3 5.3 5.2 3.11 3.11 5.2 3.11 5.2 3.11 5.2 5.2 3.11 3.12 3.12 3.12 3.12 3.12 4.3 4.9 4.3 4.9 4.3 4.9 4.3 4.9

10 * * * * * * * 9 4 K K 6 31 23 6 20 15 29 1 1 1 1 1 13 13 13 13 13 17 12 12 17 12 17 12 17 17 12 8 8 8 8 8 1 3 1 3 1 3 1 3

AUGUST 1993

Return

99.9


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

29105-00 29105-00 29112-00 29112-00 29112-01 29121-00 29121-01 29121-03 29122-00 29132-00 29140-00 29147-00 29147-01 29155-00 29156-00 29157-00 29160-00 29167-00 29168-00 29172-00 29177-00 29178-00 29180-00 29183-00 29184-00 29185-00 29188-00 29194-00 29209-00 29209-01 29211-00 29223-00 29223-01 29227-00 29231-00 29236-00 29237-00 29237-01 29239-00 29251-00 29251-01 29252-00 29258-00 29258-01 29268-00 29271-00 29271-00 29271-01 29273-00 29276-00 29276-00 29277-00

1.2 2.6 4.1 4.2 4.2 4.1 4.1 4.1 4.1 1.1 4.1 4.3 4.3 4.3 4.2 4.3 4.8 4.4 4.4 4.4 4.10 4.10 4.8 4.8 4.3 4.7 4.7 4.3 4.3 4.3 4.3 2.9 2.9 3.7 4.3 3.7 4.3 4.3 3.8 4.8 4.8 4.6 4.8 4.8 4.6 4.8 4.6 4.6 4.6 7.5 2.5 2.3

11 19 11 4 4 10 16 16 12 11 1 17 22 13 24 16 24 12 8 7 20 37 17 25 10 22 25 9 2 15 21 1 1 15 3 26 7 8 4 20 23 11 16 16 8 13 2 2 4 11 11 2

29279-00 29282-00 29283-00 29283-01 29284-00 29287-00 29289-00 29291-00 29292-00 29296-01 29304-00 29304-00 29304-00 29307-00 29310-00 29312-00 29322-00 29329-00 29331-00 29332-00 29338-00 29341-00 29344-00 29354-00 29355-00 29356-00 29356-00 29360-00 29364-00 29365-00 29367-00 29368-00 29369-00 29373-00 29375-00 29375-00 29376-00 29377-00 29377-01 29378-00 29379-00 29381-00 29382-00 29383-00 29384-00 29385-00 29392-00 29392-00 29393-00 29393-00 29396-00 29410-00

4.8 4.7 4.8 4.8 4.6 0.1 4.8 4.8 4.8 0.1 4.7 7.5 2.5 0.1 4.7 2.24 2.24 2.8 2.8 2.8 2.8 6.1 7.8 7.5 7.5 7.11 7.7 7.8 7.10 7.11 7.11 7.11 7.11 7.5 7.7 7.11 7.10 2.8 7.10 7.10 7.11 7.11 7.11 7.11 7.11 7.11 7.7 7.10 7.5 6.1 7.5 2.9

27 13 1 1 20 9 22 7 11 * 1 9 9 4 24 4 3 9 4 15 1 21 15 20 19 31 21 2 13 18 5 10 11 22 20 23 16 16 20 21 34 22 21 24 32 33 3 14 17 14F 16 25

99.10

Return

AUGUST 1993


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

29410-00 29410-01 29413-00 29426-00 29427-00 29427-01 29450-00 29454-00 29470-00 29470-00 29471-00 29471-00 29471-00 29471-00 29472-00 29472-00 29472-00 29474-00 29475-00 29483-00 29485-00 29512-00 29523-00 29526-00 29573-00 29575-00 29576-00 29578-00 29578-00 29579-00 29579-00 29580-00 29580-00 29581-00 29581-00 29582-00 29582-00 29583-00 29583-00 29583-01 29583-01 29584-00 29584-00 29587-00 29587-00 29595-00 29598-00 29598-01 29598-02 29598-03 29598-04 29598-05

2.9 2.9 7.5 4.8 4.8 4.8 2.27 2.27 3.8 3.8 3.3 2.6 3.5 2.3 3.7 2.3 7.9 5.7 5.7 7.8 7.8 7.9 4.9 4.7 7.7 7.5 7.12 7.7 7.9 7.7 7.9 7.8 7.7 7.7 7.8 7.7 7.9 7.7 7.9 7.7 7.9 7.7 7.12 7.7 7.9 4.9 3.14 3.14 3.14 3.14 3.14 3.14

24 25 21 28 30 30 33 15 4 4 21 16 9 1 24 19 27 13 12 16 19 11 6 9 9 18 5 11 16 6 4 7 18 16 21 15 10 5 3 5 3 1 1 7 7 1 3 4 3 4 3 4

29598-06 29598-07 29598-08 29598-09 29598-10 29598-11 29598-12 29598-13 29599-00 29599-01 29599-02 29599-03 29599-04 29599-05 29599-06 29599-07 29599-08 29599-09 29599-10 29599-11 29599-12 29599-13 29600-01 29600-02 29600-03 29600-04 29600-05 29600-06 29600-07 29601-01 29601-02 29601-03 29601-04 29601-05 29601-06 29601-07 29602-01 29602-02 29602-03 29602-04 29602-05 29602-06 29602-07 29624-00 29624-00 29625-00 29626-00 29628-00 29630-00 29633-00 29633-02 29633-03

3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.7 5.5 5.5 5.7 5.7 3.14 3.14 3.14 3.14

3 4 3 4 3 4 3 4 * * * * * * * * * * * * * * 3 3 3 3 3 3 3 10 10 10 10 10 10 10 1 1 1 1 1 1 1 6 20 11 16 14 15 12 12 12

AUGUST 1993

Return

99.11


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

29633-04 29633-05 29633-06 29634-00 29635-00 29637-00 29638-00 29646-00 29647-00 29654-00 29654-01 29654-01 29654-01 29654-01 29733-00 29734-00 29748-00 29748-00 29767-00 29769-00 29773-00 29774-00 29780-00 29791-00 29791-00 29791-00 29797-00 29819-00 29820-00 29820-01 29821-00 29821-01 29822-00 29823-00 29836-00 29838-00 29849-00 29849-00 29849-01 29849-01 29849-02 29849-02 29849-03 29849-03 29849-04 29849-04 29849-05 29849-05 29849-06 29849-06 29849-07 29849-08

3.14 3.14 3.14 3.14 3.14 5.5 3.13 5.4 5.4 5.7 5.4 5.2 5.5 5.3 5.4 5.4 4.12 7.10 7.9 7.9 1.3 1.3 1.3 4.12 3.3 7.10 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 3.3 3.3 2.4 7.6 2.4 7.6 2.4 7.6 7.6 2.4 7.6 2.4 2.4 7.6 2.4 7.6 7.6 7.6

12 12 12 10 6 3 21 17 19 3 11 12 7 6 24 26 17 26 22 32 5 30 32 10 13 18 6 9 7 7 3 3 5 4 35 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

29849-09 29849-10 29849-10 29849-11 29849-11 29849-17 29849-18 29849-19 29850-00 30512-01 30553-02 30553-02 30554-00 30554-00 30554-00 30554-00 30555-00 30555-00 30556-00 30556-00 30558-00 30558-00 30558-00 30559-00 30600-01 30612-01 41083-14 41083-15 41243-00 41243-00 41243-00 41243-00 41243-01 41243-01 41601-01 41757-01 41757-02 41799-00 41800-01 42097-03 42097-03 49274-00 49276-01 49277-01 49278-00 49279-02 49283-00 49285-00 49285-01 49286-00 49293-00 49293-00

7.6 7.6 2.4 7.6 2.4 2.4 2.4 2.4 6.1 3.15 5.3 5.5 5.4 5.1 5.2 5.7 3.12 3.15 3.15 3.12 5.7 5.2 5.4 5.3 5.2 3.12 4.8 4.8 3.10 3.6 3.5 3.9 3.9 3.10 2.5 2.28 2.28 2.28 2.27 4.12 7.10 3.14 5.4 5.4 5.6 5.4 2.5 7.9 7.9 7.9 2.5 7.5

4 4 4 4 4 4 4 4 2 3 16 17 21 7 6 22 2 1 2 3 20 5 22 19 16 4 29 2 15 18 17 21 21 15 20 2 2 3 32 20 29 7 15 6 11 8 19 24 25 21 8 8

99.12

Return

AUGUST 1993


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49319-06 49326-00 49338-00 49367-01 49369-00 49369-00 49384-01 49384-04 49387-01 49387-01 49388-01 49396-00 49398-00 49399-00 49399-00 49399-00 49399-00 49399-01 49399-01 49399-01 49399-01 49403-00 49405-00 49406-00 49406-01 49409-01 49410-00 49416-00 49418-00 49424-00 49424-00 49425-00 49425-01 49425-02 49433-00 49433-00 49433-00 49439-00 49439-01 49442-00 49506-03 49506-04 49508-00 49509-00 49516-02 49516-02 49516-24 49516-25 49516-43 49520-00 49525-08 49526-00

5.7 2.27 2.17 2.27 2.8 2.27 0.1 0.1 7.7 7.9 7.11 6.1 4.7 2.3 2.28 2.6 7.7 2.6 2.3 2.27 7.7 3.3 3.3 3.3 3.3 2.3 4.1 4.7 2.24 7.5 2.5 6.1 6.1 6.1 2.5 7.5 4.7 6.1 6.1 1.1 2.24 2.24 3.3 4.8 3.11 3.13 3.7 3.7 3.13 4.4 7.8 4.4

11 1 16 25 5 34 7 6 13 15 20 10 21 3 1 1 4 1 3 31 4 7 32 10 24 14 2 8 7 7 7 18 20 19 10 10 2 22 22 12 5 5 26 26 8 8 11 18 13 10 1 3

49526-00 49527-00 49529-00 49537-00 49537-00 49545-00 49548-00 49574-00 49574-00 49594-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49605-00 49606-00 49607-00 49607-00 49615-02 49615-02 49615-02 49623-02 49623-02 49624-02 49641-47 49641-48 49641-49 49641-50 49641-51 49641-52 49641-53 49653-01 49656-13 49656-14 49656-15 49656-15 49670-00 49674-01 49709-11 49712-01 49712-02 49717-02 49751-04 49751-04 49751-06 49751-06 49771-01 49771-03 49804-00

4.4 4.4 4.8 7.7 7.9 2.6 3.14 2.3 2.3 3.3 3.13 3.11 3.13 3.11 3.11 3.13 3.13 7.5 2.3 2.3 7.7 3.3 3.13 3.11 3.13 3.3 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.3 3.3 3.7 3.11 3.13 10.1 3.7 5.6 2.28 2.28 2.6 3.3 4.4 3.13 3.7 7.7 2.27 4.8

4 5 14 8 8 26 1 13 16 16 7 5 15 7 10 5 11 13 5 4 10 12 6 6 18 14 20 17 17 17 17 17 17 17 15 11 17 3 3 9 29 13 5 5 3 23 14 24 14 2 30 *

AUGUST 1993

Return

99.13


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49805-00 49830-00 49830-01 49831-00 49832-00 49849-04 49852-03 49853-04 49854-02 49854-05 49855-20 49855-20 49855-23 49855-23 49856-00 49856-04 49856-06 49856-11 49856-13 49856-61 49856-73 49856-93 49856-94 49856-94 49856-95 49856-96 49856-97 49856-98 49856-99 49873-00 49873-00 49878-00 49892-01 49910-01 49910-01 49922-08 49929-10 49934-00 49934-00 49941-08 49943-01 49965-00 49965-00 49965-00 49965-00 49965-00 49965-00 49975-00 49976-01 49990-00 49992-01 49993-02

4.8 2.24 2.24 2.24 4.9 2.4 2.15 2.15 2.15 2.15 2.15 2.6 2.15 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.15 2.15 2.6 2.6 5.4 2.3 0.1 4.3 4.13 4.10 3.3 4.13 2.4 7.6 5.4 4.8 7.5 4.3 1.1 2.3 2.5 7.11 0.1 3.4 0.1 3.15 5.3

15 2 2 6 5 4 6 7 5 5 4 6 4 6 13 20 22 15 21 21 17 18 9 5 11 8 9 25 12 16 10 1 14 19 22 1 14 3 3 18 21 2 5 18 18 2 28 2 4 3 16 17

49993-07 49993-07 49994-01 49994-03 49994-03 50000-13 50001-07 50001-11 50001-11 50001-11 50003-01 50023-08 29121-002 30003-000 30004-000 30005-000 49856-100 49856-103 49856-104 49856-693 300073-000 300073-001 300073-002 300073-003 300073-004 300074-000 300074-001 300074-002 300074-003 300074-004 300084-000 300085-000 300086-000 300108-000 300110-000 300111-000 300112-000 300128-000 300129-000 300161-000 300174-000 300175-000 300176-000 300177-000 300178-000 300179-000 300180-000 300181-000 300182-000 300183-000 300184-000 300206-003

5.7 5.5 5.3 5.5 5.7 2.9 2.27 2.9 2.7 2.7 2.9 4.7 4.1 4.10 4.10 4.10 2.6 2.6 2.6 2.6 2.9 2.14 2.14 2.14 2.14 2.9 2.12 2.12 2.12 2.12 2.7 2.7 2.7 2.9 2.9 2.9 2.9 10.1 10.1 10.1 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 0.1

8 18 18 19 7 8 20 4 * 25 5 6 10 46 44 45 18 10 5 22 9 4 7 8 11 6 1 3 7 10 10 32 21 7 18 17 11 1 2 3 7 8 9 10 11 19 28 29 30 27 K *

99.14

Return

AUGUST 1993


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

300281-000 300281-000 300281-000 300282-000 300282-000 300282-000 300292-000 300294-000 300295-000 300297-000 300298-000 300298-000 300299-000 300300-000 300301-000 300303-000 300304-000 300305-000 300307-000 300309-000 300320-000 300411-000 300412-000 300412-000 300413-000 300413-000 300414-000 300415-000 300416-000 300417-000 300418-000 300418-000 300418-000 300419-000 300419-000 300420-000 300420-000 300420-000 300421-000 300421-000 300422-000 300423-000 300423-000 300424-000 300427-000 300430-000 300434-000 300540-000 300541-000 300542-000 300543-000 300544-000

2.6 3.8 3.7 3.7 2.6 3.8 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.16 2.16 2.18 2.16 2.18 2.16 2.16 2.16 2.16 2.16 2.18 2.20 2.18 2.16 2.20 2.16 2.18 2.18 2.16 2.16 2.18 2.16 2.16 2.20 2.18 2.18 2.19 2.19 2.19 2.19 2.19

14 1 13 13 14 1 5 1 11 14 13 6 4 3 2 8 7 15 12 10 9 14 13 13 12 12 11 10 1 3 4 4 4 5 5 7 6 6 7 7 8 2 2 9 6 3 1 6 7 8 9 10

300545-000 300546-000 300553-000 300554-000 300555-000 300558-000 300566-000 300571-000 300572-000 300584-000 300600-000 300665-001 300665-002 300666-002 300666-003 300666-005 300666-006 300666-007 300666-012 300682-000 300764-000 300822-001 300979-008 300979-009 300979-010 300979-011 300979-012 300979-013 300979-014 300979-015 300979-016 300979-017 301265-000 301280-000 301280-001 301281-000 301296-000 301297-000 301298-000 301301-000 301327-004 301327-006 301327-007 301327-008 301327-025 301327-026 301327-027 301327-028 301327-029 301327-030 301327-031 301327-032

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 4.10 4.6 7.8 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.9 2.20 2.18 2.7 4.13 4.13 4.13 4.13 2.19 2.16 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

11 12 18 19 20 23 28 1 2 27 21 14 15 8 2 10 11 1 19 19 12 K 3 4 5 6 7 8 2 9 10 11 6 11 11 10 4 17 18 21 13 15 16 17 3 4 5 14 21 22 24 25

AUGUST 1993

Return

99.15


OE-35 ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

301327-033 301366-000 301460-002 301473-000 301474-001 301478-000 301479-000 301480-000 301490-000 301492-000 301493-000 301494-000 301495-000 301495-000 301496-000 301497-000 301500-000 301501-000 301502-000 301503-000 301504-000 301505-000 301506-000 301512-000 301513-000 301514-000 301515-000 301516-000 301517-000 301518-000 301519-000 301520-000 301521-000 301522-000 301523-000 301524-000 301525-000 301526-000 301527-000 301529-000 301558-000 301559-000 301560-000 301561-000 301578-000 301579-000 301582-000 301583-000 301584-000 301741-000 301837-000 301899-000

2.19 2.9 0.1 6.1 6.1 3.10 3.10 3.10 2.14 3.5 2.20 2.18 2.20 2.18 2.18 2.18 2.20 2.20 2.20 2.20. 2.20 2.20 2.20 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.9 2.9 2.9 2.9 2.9 2.22 2.22 10.1 3.9 3.9 3.9 3.9 2.28 2.28 10.1 10.1 10.1 2.10 5.5 2.14

26 19 * 15F 16F 2 3 1 2 10 5 8 9 9 14 10 13 12 10 1 3 2 8 5 9 12 16 17 18 22 4 3 12 13 * 21 2 7 20 8 7 10 8 9 6 4 * * * K 16 10

301976-000 301984-000 301984-000 302016-000 302016-000 302053-000 302092-000 302092-000 302097-019 302103-000 302177-000 302245-000 302245-000 52-00237-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-05100-00 52-05108-00 52-05109-00 52-05109-00 52-05109-00 52-07901-01

2.7 1.2 2.6 7.5 2.5 5.3 2.5 7.5 1.3 2.7 4.13 2.14 7.7 0.1 0.1 0.1 0.1 0.1 0.1 3.3 3.7 3.7 3.3 3.3 6.1

10* 11 19 3 3 11 4 4 33 10* 12 20 19 5 5 5 5 5 5 6 10 3 9 31 *F

99.16

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AUGUST 1993


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THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

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